Science.gov

Sample records for plutonium-iron eutectic alloy

  1. Eutectic-Alloy Morphology

    NASA Technical Reports Server (NTRS)

    Pirich, R. G.; Poit, W. J.

    1985-01-01

    Deviation in controlled-rod eutectic morphology anticipated for diffusion only crystal growth characterized at low solidification velocities. Naturally induced, gravity-related convective instabilities result in nonalined irregularly dispersed fibers or platelets. Lower solidification limit for controlled growth Bi/Mn alloys is 1 centimeter/ hour.

  2. Directionally solidified eutectic alloy gamma-beta

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.

    1977-01-01

    A pseudobinary eutectic alloy composition was determined by a previously developed bleed-out technique. The directionally solidified eutectic alloy with a composition of Ni-37.4Fe-10.0Cr-9.6Al (in wt%) had tensile strengths decreasing from 1,090 MPa at room temperature to 54 MPa at 1,100 C. The low density, excellent microstructural stability, and oxidation resistance of the alloy during thermal cycling suggest that it might have applicability as a gas turbine vane alloy while its relatively low high temperature strength precludes its use as a blade alloy. A zirconium addition increased the 750 C strength, and a tungsten addition was ineffective. The gamma=beta eutectic alloys appeared to obey a normal freezing relation.

  3. Eutectic nucleation in hypoeutectic Al-Si alloys

    SciTech Connect

    Nafisi, S. Ghomashchi, R.; Vali, H.

    2008-10-15

    The nucleation mechanism of eutectic grains in hypoeutectic Al-Si foundry alloys has been investigated by examining deep etched specimens in high-resolution field emission gun scanning electron microscope (FEG-SEM) and by using in-situ Focused Ion Beam (FIB) milling and microscopy. Both unmodified and Sr-modified alloys were studied to characterize the nucleation mechanism of eutectic silicon flakes and fibers. It is proposed that following nucleation of eutectic Al on the primary {alpha}-Al dendrites, fine Si particles form at the solidification front upon which the eutectic Si flakes and fibers could develop. The formation of small Si particles is attributed to Si enrichment of the remaining melt due to the formation of eutectic Al (aluminum spikes) at the eutectic temperature. A hypothesis is then proposed to explain the mechanism of eutectic grains formation with main emphasis on the eutectic Si phase.

  4. Microstructure Of MnBi/Bi Eutectic Alloy

    NASA Technical Reports Server (NTRS)

    Wilcox, William R.; Eisa, G. F.; Baskaran, B.; Richardson, Donald C.

    1988-01-01

    Collection of three reports describes studies of directional solidification of MnBi/Bi eutectic alloy. Two of the reports, "Influence of Convection on Lamellar Spacing of Eutectics" and "Influence of Convection on Eutectic Microstructure," establish theoretical foundation for remaining document. Reports seek to quantify effect of convection on concentration field of growing lamellar eutectic. Remaining report, "Study of Eutectic Formation," begins by continuing theoretical developments. New technique under development by one of the authors helps to reveal three-dimensional microstructures of alloys.

  5. Directionally solidified iron-base eutectic alloys

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.

    1976-01-01

    Pseudobinary eutectic alloys with nominal compositions of Fe-25Ta-22Ni-10Cr and Fe-15.5Nb-14.5Ni-6.0Cr were directionally solidified at 0.5 centimeter per hour. Their microstructure consisted of the fcc, iron solid-solution, matrix phase reinforced by about 41-volume-percent, hcp, faceted Fe2Ta fibers and 41-volume-percent, hcp, Fe2Nb lamellae for the tantalum- and niobium-containing alloys, respectively. The microstructural stability under thermal cycling and the temperature dependence of tensile properties were investigated. These alloys showed low elevated-temperature strength and were not considered suitable for application in aircraft-gas-turbine blades although they may have applicability as vane materials.

  6. Solidification of eutectic system alloys in space (M-19)

    NASA Technical Reports Server (NTRS)

    Ohno, Atsumi

    1993-01-01

    It is well known that in the liquid state eutectic alloys are theoretically homogeneous under 1 g conditions. However, the homogeneous solidified structure of this alloy is not obtained because thermal convection and non-equilibrium solidification occur. The present investigators have clarified the solidification mechanisms of the eutectic system alloys under 1 g conditions by using the in situ observation method; in particular, the primary crystals of the eutectic system alloys never nucleated in the liquid, but instead did so on the mold wall, and the crystals separated from the mold wall by fluid motion caused by thermal convection. They also found that the equiaxed eutectic grains (eutectic cells) are formed on the primary crystals. In this case, the leading phase of the eutectic must agree with the phase of the primary crystals. In space, no thermal convection occurs so that primary crystals should not move from the mold wall and should not appear inside the solidified structure. Therefore no equiaxed eutectic grains will be formed under microgravity conditions. Past space experiments concerning eutectic alloys were classified into two types of experiments: one with respect to the solidification mechanisms of the eutectic alloys and the other to the unidirectional solidification of this alloy. The former type of experiment has the problem that the solidified structures between microgravity and 1 g conditions show little difference. This is why the flight samples were prepared by the ordinary cast techniques on Earth. Therefore it is impossible to ascertain whether or not the nucleation and growth of primary crystals in the melt occur and if primary crystals influence the formation of the equiaxed eutectic grains. In this experiment, hypo- and hyper-eutectic aluminum copper alloys which are near eutectic point are used. The chemical compositions of the samples are Al-32.4mass%Cu (Hypo-eutectic) and Al-33.5mass%Cu (hyper-eutectic). Long rods for the samples are

  7. Theory of eutectic alloys and eutectic (contact) melting

    NASA Astrophysics Data System (ADS)

    Gurevich, Yu. G.

    2010-12-01

    The possibility is studied of using electrical contact eutectic melting for increasing the wear resistance of steel components. As a result of rapid solidification of a melt formed at the surface of a steel component there is formation of a pore-free wear-resistant layer of white cast iron.

  8. Macrosegregation in undercooled Pb-Sn eutectic alloys

    NASA Technical Reports Server (NTRS)

    De Groh, H. C., III; Laxmanan, V.

    1988-01-01

    A novel technique resulting in large undercoolings in bulk samples (23g) of lead-tin eutectic alloy is described. Samples of eutectic composition were processed with undercoolings ranging from 4 to 20 K and with cooling rates varying between 0.04 to 4 K/sec. The final macrostructure of undercooled samples depends on both the initial undercooling of the melt and the cooling rate. Gravity-driven segregation is found to increase with increasing undercooling. A eutectic Pb-Sn alloy undercooled at 20 K and cooled at 4 K/sec had a composition of about Pb-72 wt pct Sn at the top and 55 pct Sn at the bottom. Macrosegregation in these undercooled lead-tin eutectic alloys is shown to be primarily due to a sink/float mechanism caused by the difference in density of the solid and liquid phases and the undercooling and nucleation behavior of the alloy.

  9. Macrosegregation in undercooled Pb-Sn eutectic alloys

    NASA Technical Reports Server (NTRS)

    De Groh, H. C., III; Laxmanan, V.

    1988-01-01

    A novel technique resulting in large undercoolings in bulk samples (23g) of lead-tin eutectic alloy is described. Samples of eutectic composition were processed with undercoolings ranging from 4 to 20 K and with cooling rates varying between 0.04 to 4 K/sec. The final macrostructure of undercooled samples depends on both the initial undercooling of the melt and the cooling rate. Gravity-driven segregation is found to increase with increasing undercooling. A eutectic Pb-Sn alloy undercooled at 20 K and cooled at 4 K/sec had a composition of about Pb-72 wt pct Sn at the top and 55 pct Sn at the bottom. Macrosegregation in these undercooled lead-tin eutectic alloys is shown to be primarily due to a sink/float mechanism caused by the difference in density of the solid and liquid phases and the undercooling and nucleation behavior of the alloy.

  10. An approximate formula for recalescence in binary eutectic alloys

    NASA Technical Reports Server (NTRS)

    Ohsaka, K.; Trinh, E. H.

    1993-01-01

    In alloys, solidification takes place along various paths which may be ascertained via phase diagrams; while there would be no single formula applicable to all alloys, an approximate formula for a specific solidification path would be useful in estimating the fraction of the solid formed during recalescence. A formulation is here presented of recalescence in binary eutectic alloys. This formula is applied to Ag-Cu alloys which are of interest in containerless solidification, due to their formation of supersaturated solutions.

  11. Determining eutectic composition in metal alloys

    NASA Technical Reports Server (NTRS)

    Ashbrook, R. L.; Kim, Y. G.

    1977-01-01

    Tube crucible and furnace are used to separate eutectic mixture from trial-melt ingot. As ingot is a slowly heated to melting point, initial surface meeting will be eutectic mixture. Molten metal is collected at bottom of crucible, where it is solidified.

  12. The microstructure of MnBi/Bi eutectic alloys

    NASA Technical Reports Server (NTRS)

    Ravishankar, P. S.; Wilcox, W. R.; Larson, D. J.

    1980-01-01

    Directionally solidified eutectic alloys of the system MnBi/Bi have been investigated with reference to the dependence of the fiber spacing on the growth rate and the interfacial temperature gradient. It is found that the fiber spacing varies as the inverse square root of the growth rate and does not depend on the temperature gradient in contrast to the claims that all faceted/non-faceted eutectics should show a temperature gradient influence.

  13. New eutectic alloys and their heats of transformation

    NASA Technical Reports Server (NTRS)

    Farkas, D.; Birchenall, C. E.

    1985-01-01

    Eutectic compositions and congruently melting intermetallic compounds in binary and multicomponent systems among common elements such as Al, Ca, Cu, Mg, P, Si, and Zn may be useful for high temperature heat storage. In this work, heats of fusion of new multicomponent eutectics and intermetallic phases are reported, some of which are competitive with molten salts in heat storage density at high temperatures. The method used to determine unknown eutectic compositions combined results of differential thermal analysis, metallography, and microprobe analysis. The method allows determination of eutectic compositions in no more than three steps. The heats of fusion of the alloys were measured using commercial calorimeters, a differential thermal analyzer, and a differential scanning calorimeter.

  14. Electrochemical method of producing eutectic uranium alloy and apparatus

    DOEpatents

    Horton, James A.; Hayden, H. Wayne

    1995-01-01

    An apparatus and method for continuous production of liquid uranium alloys through the electrolytic reduction of uranium chlorides. The apparatus includes an electrochemical cell formed from an anode shaped to form an electrolyte reservoir, a cathode comprising a metal, such as iron, capable of forming a eutectic uranium alloy having a melting point less than the melting point of pure uranium, and molten electrolyte in the reservoir comprising a chlorine or fluorine containing salt and uranium chloride. The method of the invention produces an eutectic uranium alloy by creating an electrolyte reservoir defined by a container comprising an anode, placing an electrolyte in the reservoir, the electrolyte comprising a chlorine or fluorine containing salt and uranium chloride in molten form, positioning a cathode in the reservoir where the cathode comprises a metal capable of forming an uranium alloy having a melting point less than the melting point of pure uranium, and applying a current between the cathode and the anode.

  15. Eutectic alloys. Citations from the International Aerospace Abstracts data base

    NASA Technical Reports Server (NTRS)

    Moore, P.

    1980-01-01

    These 250 abstracts from the international literature provide summaries of the preparation, treatments, composition and structure, and properties of eutectic alloys. Techniques for directional solidification and treatments including glazing, coating, and fiber reinforcement are discussed. In addition to the mechanical and thermal properties, the superconducting, corrosion, resistance, and thermionic emission and adsorption properties are described.

  16. Structure and ductility of eutectic type iron-carbon alloys

    NASA Astrophysics Data System (ADS)

    Nizhnikovskaya, P. F.

    1984-09-01

    The ductility of iron-carbon alloys of the eutectic type is governed by the structure of eutectic carbides and it may be increased by two methods. The first envisages formation during prior heat treatment of dislocations in eutectic carbides and creation of subgrain boundaries along which during deformation there is carbide fragmentation. This method, as a result of the specific effect of the metal base on formation of dislocations in carbides and prevention of carbide failure under the action of compressive stresses from the surrounding solid solution, may only be used for alloys in which the carbide phase reinforces a metal matrix. The second method involves a marked increase in carbide ductility as a result of transformation occurring in them under the action of deformation [10]. This method may be used to increase the ductility of cast irons around the eutectic composition with eutectics whose matrix phase is carbide. In this way forming may be accomplished by rolling in the range of rates used in metallurgical production practice.

  17. Eutectic liquid alloys for plasmonics: theory and experiment.

    PubMed

    Blaber, Martin G; Engel, Clifford J; Vivekchand, S R C; Lubin, Steven M; Odom, Teri W; Schatz, G C

    2012-10-10

    We report a method based on density functional theory molecular dynamics that allows us to calculate the plasmonic properties of liquid metals and metal alloys from first principles with no a priori knowledge of the system. We show exceptional agreement between the simulated and measured optical constants of liquid Ga and the room temperature liquid In-Ga eutectic alloy (T(m) = 289 K). We then use this method to analyze the plasmonic properties of various alloy concentrations in the In-Ga system. The plasmonic performance of the In-Ga system decreases with increasing In concentration. However, the benefits of a room-temperature plasmonic liquid are likely to outweigh the minor reduction in plasmonic performance when moving from pure Ga to the eutectic composition. Our results show that density functional theory molecular dynamics can be used as a predictive tool for studying the optical properties of liquid metal systems amenable to plasmonics.

  18. Near-Eutectic Ternary Mo-Si-B Alloys: Microstructures and Creep Properties

    NASA Astrophysics Data System (ADS)

    Hasemann, G.; Kaplunenko, D.; Bogomol, I.; Krüger, M.

    2016-11-01

    In the present work, the microstructural evolution during the solidification of different near-eutectic Mo-Si-B alloys was investigated. The alloy compositions were chosen from the vicinity of the eutectic region with respect to published liquidus projections. The aim was to identify a eutectic alloy composition in the Mo-rich region of the system, which would be suitable for directional solidification (DS). In a second step, two alloy compositions were prepared via DS and first creep results of these near-eutectic DS alloys are presented and discussed.

  19. Divorced Eutectic Solidification of Mg-Al Alloys

    NASA Astrophysics Data System (ADS)

    Monas, Alexander; Shchyglo, Oleg; Kim, Se-Jong; Yim, Chang Dong; Höche, Daniel; Steinbach, Ingo

    2015-08-01

    We present simulations of the nucleation and equiaxed dendritic growth of the primary hexagonal close-packed -Mg phase followed by the nucleation of the -phase in interdendritic regions. A zoomed-in region of a melt channel under eutectic conditions is investigated and compared with experiments. The presented simulations allow prediction of the final properties of an alloy based on process parameters. The obtained results give insight into the solidification processes governing the microstructure formation of Mg-Al alloys, allowing their targeted design for different applications.

  20. Supercooling effects in faceted eutectic Nb-Si alloys

    NASA Technical Reports Server (NTRS)

    Gokhale, A. B.; Sarkar, G.; Abbaschian, G. J.; Haygarth, J. C.; Wojcik, C.

    1988-01-01

    The effect of melt supercooling on the microstructure of an Nb-58 at. pct Si alloy is investigated experimentally using an electromagnetic levitation apparatus. It is found that, starting with an alloy nominally of eutectic composition, nucleation of Nb5Si3 occurs in the supercooled liquid first. Upon further cooling, the remaining liquid continues to supercool until the second phase, NbSi2 is nucleated, which is commonly accompanied by rapid recalescence. The primary phase exibits a eutectoid-type decomposition. The observations are discussed with reference to the results of quantitative microstructural measurements, compositional and thermal analysis, and preliminary thermodynamic modeling of the phase diagram.

  1. Supercooling effects in faceted eutectic Nb-Si alloys

    NASA Technical Reports Server (NTRS)

    Gokhale, A. B.; Sarkar, G.; Abbaschian, G. J.; Haygarth, J. C.; Wojcik, C.

    1988-01-01

    The effect of melt supercooling on the microstructure of an Nb-58 at. pct Si alloy is investigated experimentally using an electromagnetic levitation apparatus. It is found that, starting with an alloy nominally of eutectic composition, nucleation of Nb5Si3 occurs in the supercooled liquid first. Upon further cooling, the remaining liquid continues to supercool until the second phase, NbSi2 is nucleated, which is commonly accompanied by rapid recalescence. The primary phase exibits a eutectoid-type decomposition. The observations are discussed with reference to the results of quantitative microstructural measurements, compositional and thermal analysis, and preliminary thermodynamic modeling of the phase diagram.

  2. Electrochemical method of producing eutectic uranium alloy and apparatus

    DOEpatents

    Horton, J.A.; Hayden, H.W.

    1995-01-10

    An apparatus and method are disclosed for continuous production of liquid uranium alloys through the electrolytic reduction of uranium chlorides. The apparatus includes an electrochemical cell formed from an anode shaped to form an electrolyte reservoir, a cathode comprising a metal, such as iron, capable of forming a eutectic uranium alloy having a melting point less than the melting point of pure uranium, and molten electrolyte in the reservoir comprising a chlorine or fluorine containing salt and uranium chloride. The method of the invention produces an eutectic uranium alloy by creating an electrolyte reservoir defined by a container comprising an anode, placing an electrolyte in the reservoir, the electrolyte comprising a chlorine or fluorine containing salt and uranium chloride in molten form, positioning a cathode in the reservoir where the cathode comprises a metal capable of forming an uranium alloy having a melting point less than the melting point of pure uranium, and applying a current between the cathode and the anode. 2 figures.

  3. Development of high temperature fasteners using directionally solidified eutectic alloys

    NASA Technical Reports Server (NTRS)

    George, F. D.

    1972-01-01

    The suitability of the eutectics for high temperature fasteners was investigated. Material properties were determined as a function of temperature, and included shear parallel and perpendicular to the growth direction and torsion parallel to it. Techniques for fabricating typical fastener shapes included grinding, creep forming, and direct casting. Both lamellar Ni3Al-Ni3Nb and fibrous (Co,Cr,Al)-(Cr,Co)7C3 alloys showed promise as candidate materials for high temperature fastener applications. A brief evaluation of the performance of the best fabricated fastener design was made.

  4. Eutectic nucleation and growth in hypoeutectic Al-Si alloys at different strontium levels

    NASA Astrophysics Data System (ADS)

    Dahle, A. K.; Nogita, K.; McDonald, S. D.; Zindel, J. W.; Hogan, L. M.

    2001-04-01

    The effects of different levels of strontium on nucleation and growth of the eutectic in a commercial hypoeutectic Al-Si foundry alloy have been investigated by optical microscopy and electron backscattering diffraction (EBSD) mapping by scanning electron microscopy (SEM). The microstructural evolution of each specimen during solidification was studied by a quenching technique at different temperatures and Sr contents. By comparing the orientation of the aluminum in the eutectic to that of the surrounding primary aluminum dendrites by EBSD, the eutectic formation mechanism could be determined. The results of these studies show that the eutectic nucleation mode, and subsequent growth mode, is strongly dependent on Sr level. Three distinctly different eutectic growth modes were found, in isolation or sometimes together, but different for each Sr content. At very low Sr contents, the eutectic nucleated and grew from the primary phase. Increasing the Sr level to between 70 and 110 ppm resulted in nucleation of independent eutectic grains with no relation to the primary dendrites. At a Sr level of 500 ppm, the eutectic again nucleated on and grew from the primary phase while a well-modified eutectic structure was still present. A slight dependency of eutectic growth radially from the mold wall opposite the thermal gradient was observed in all specimens in the early stages of eutectic solidification.

  5. Influence of Phosphorus on the Nucleation of Eutectic Silicon in Al-Si Alloys

    NASA Astrophysics Data System (ADS)

    Ludwig, Thomas Hartmut; Schaffer, Paul Louis; Arnberg, Lars

    2013-12-01

    The role of phosphorus (P) in the heterogeneous nucleation of eutectic silicon (Si) and the evolution of eutectic grains in hypoeutectic aluminum-silicon alloys were investigated. Systematic additions of P in the range of 0.5 to 20 ppm to Al-7 wt pct Si alloys of different purities have shown that the morphology of the eutectic Si changes from a fine plate- to a coarse flake-like structure. The growth of eutectic grains was investigated by interrupting the eutectic reaction by quenching experiments. Moreover, the macroscopic growth mode of the eutectic grains was characterized by electron backscatter diffraction. An increase in P concentration from 2 to 3 ppm resulted in a transition of the macroscopic growth mode of the Al-Si eutectic in high purity alloys from growth with a planar front with a strong dependence of the thermal gradient, to nucleation in the vicinity of the primary Al dendrites and subsequent growth of distinct eutectic grains. It is suggested that AlP particles are the key impurities acting as potential nucleation sites for eutectic Si. This is further substantiated as with increasing P concentration nucleation and growth of the Al-Si occurred at higher temperatures close the equilibrium Al-Si eutectic solidification temperature at 850 K (577 °C). In addition, the recalescence undercooling Δ T R,eu was reduced from 4.5 K (0.5 ppm P) to 1.5 K (20 ppm P) in high purity alloys. This was accompanied by a drastic increase of the nucleation rate of the eutectic grains.

  6. Eutectic structures in friction spot welding joint of aluminum alloy to copper

    NASA Astrophysics Data System (ADS)

    Shen, Junjun; Suhuddin, Uceu F. H.; Cardillo, Maria E. B.; dos Santos, Jorge F.

    2014-05-01

    A dissimilar joint of AA5083 Al alloy and copper was produced by friction spot welding. The Al-MgCuAl2 eutectic in both coupled and divorced manners were found in the weld. At a relatively high temperature, mass transport of Cu due to plastic deformation, material flow, and atomic diffusion, combined with the alloy system of AA5083 are responsible for the ternary eutectic melting.

  7. Eutectic structures in friction spot welding joint of aluminum alloy to copper

    SciTech Connect

    Shen, Junjun Suhuddin, Uceu F. H.; Cardillo, Maria E. B.; Santos, Jorge F. dos

    2014-05-12

    A dissimilar joint of AA5083 Al alloy and copper was produced by friction spot welding. The Al-MgCuAl{sub 2} eutectic in both coupled and divorced manners were found in the weld. At a relatively high temperature, mass transport of Cu due to plastic deformation, material flow, and atomic diffusion, combined with the alloy system of AA5083 are responsible for the ternary eutectic melting.

  8. Three-dimensional reconstruction of anomalous eutectic in laser remelted Ni-30 wt.% Sn alloy.

    PubMed

    Cao, Yong-Qing; Lin, Xin; Wang, Zhi-Tai; Wang, Li-Lin; Song, Meng-Hua; Yang, Hai-Ou; Huang, Wei-Dong

    2015-12-01

    Laser remelting has been performed on Ni-30 wt.% Sn hypoeutectic alloy. An anomalous eutectic formed at the bottom of the molten pool when the sample was remelted thoroughly. 3D morphologies of the α-Ni and Ni3Sn phases in the anomalous eutectic region were obtained and investigated using serial sectioning reconstruction technology. It is found that the Ni3Sn phase has a continuous interconnected network structure and the α-Ni phase is distributed as separate particles in the anomalous eutectic, which is consistent with the electron backscatter diffraction pattern examinations. The α-Ni particles in the anomalous eutectic are supersaturated with Sn element as compared with the equilibrium phase diagram. Meanwhile, small wavy lamella eutectics coexist with anomalous eutectics. The Trivedi-Magnin-Kurz model was used to estimate undercooling with lamellar spacing. The results suggest that the critical undercooling found in undercooling solidification is not a sufficient condition for anomalous eutectic formation. Besides, α-Ni particles in the anomalous eutectic do not exhibit a completely random misorientation and some neighboring α-Ni particles have the same orientation. It is shown that both the coupled and decoupled growth of the eutectic two phases can generate the α-Ni + Ni3Sn anomalous eutectic structure.

  9. Three-dimensional reconstruction of anomalous eutectic in laser remelted Ni-30 wt.% Sn alloy

    PubMed Central

    Cao, Yong-Qing; Lin, Xin; Wang, Zhi-Tai; Wang, Li-Lin; Song, Meng-Hua; Yang, Hai-Ou; Huang, Wei-Dong

    2015-01-01

    Laser remelting has been performed on Ni-30 wt.% Sn hypoeutectic alloy. An anomalous eutectic formed at the bottom of the molten pool when the sample was remelted thoroughly. 3D morphologies of the α-Ni and Ni3Sn phases in the anomalous eutectic region were obtained and investigated using serial sectioning reconstruction technology. It is found that the Ni3Sn phase has a continuous interconnected network structure and the α-Ni phase is distributed as separate particles in the anomalous eutectic, which is consistent with the electron backscatter diffraction pattern examinations. The α-Ni particles in the anomalous eutectic are supersaturated with Sn element as compared with the equilibrium phase diagram. Meanwhile, small wavy lamella eutectics coexist with anomalous eutectics. The Trivedi–Magnin–Kurz model was used to estimate undercooling with lamellar spacing. The results suggest that the critical undercooling found in undercooling solidification is not a sufficient condition for anomalous eutectic formation. Besides, α-Ni particles in the anomalous eutectic do not exhibit a completely random misorientation and some neighboring α-Ni particles have the same orientation. It is shown that both the coupled and decoupled growth of the eutectic two phases can generate the α-Ni + Ni3Sn anomalous eutectic structure. PMID:27877849

  10. Alloy and structural optimization of a directionally solidified lamellar eutectic alloy

    NASA Technical Reports Server (NTRS)

    Sheffler, K. D.

    1976-01-01

    Mechanical property characterization tests of a directionally solidified Ni-20 percent Cb-2.5 percent Al-6 percent Cr cellular eutectic turbine blade alloy demonstrated excellent long time creep stability and indicated intermediate temperature transverse tensile ductility and shear strength to be somewhat low for turbine blade applications. Alloy and structural optimization significantly improves these off-axis properties with no loss of longitudinal creep strength or stability. The optimized alloy-structure combination is a carbon modified Ni-20.1 percent Cb-2.5 percent Al-6.0 percent Cr-0.06 percent C composition processed under conditions producing plane front solidification and a fully-lamellar microstructure. With current processing technology, this alloy exhibits a creep-rupture advantage of 39 C over the best available nickel base superalloy, directionally solidified MAR M200+ Hf. While improved by about 20 percent, shear strength of the optimized alloy remains well below typical superalloy values.

  11. Sputtering from a Liquid Phase Gallium-Indium Eutectic Alloy

    NASA Astrophysics Data System (ADS)

    Hubbard, Kevin Mark

    Sputtering experiments were performed with a liquid -phase Ga-In eutectic alloy target. The bulk composition of the eutectic alloy is 16.5 at% In, but thermodynamic surface-segregation results in a surface monolayer of >94 at% In. Angular distributions and partial sputtering yields were measured for 3, 25, and 50 keV Ar ^{+} bombardment. Comparison of the sputtered-flux composition with the alloy surface composition profile allowed calculation of the fraction of sputtered atoms originating from the first atomic layer. The result was found to be ~0.87 +/- _sp{0.03} {0.05} at 25 and 50 keV, and increased to 0.94 +/- _sp{0.04 }{0.06} at 3 keV. The increase may reflect a decrease in the average energy of recoil atoms within collision cascades, because fewer second layer recoil atoms would be able to penetrate the surface layer. Low-energy (4-6 eV) secondary-ion mass spectra were measured for Ne^{+}, Ar^{+}, Kr^ {+}, and Xe^{+} bombardment in the energy range of 25-250 keV. The intensity ratio I(In^{+})/I(Ga ^{+}) was found to be independent of projectile energy, as expected from the collision cascade theory of sputtering. However, a systematic increase, of ~25%, was observed as the projectile mass was increased from that of Ne to that of Xe. This was estimated to correspond to an increase of 5% in the fraction of sputtered atoms originating from the first atomic layer. Molecular/atomic ion yield ratios were measured for 25-250 keV Ne^{+}, Ar^{+}, Kr^ {+}, and Xe^{+} bombardment of Ga and In elemental standards, and were found to be nearly independent of both projectile energy and mass. A published theory based on the recombination of independently sputtered neutral constituents predicts a relative yield proportional to the sputtering yield. The discrepancy may be explained if sputtered molecules are primarily formed when a single recoil atom causes the correlated ejection of several atoms from a localized region of the surface.

  12. A Promising New Class of High-Temperature Alloys: Eutectic High-Entropy Alloys

    PubMed Central

    Lu, Yiping; Dong, Yong; Guo, Sheng; Jiang, Li; Kang, Huijun; Wang, Tongmin; Wen, Bin; Wang, Zhijun; Jie, Jinchuan; Cao, Zhiqiang; Ruan, Haihui; Li, Tingju

    2014-01-01

    High-entropy alloys (HEAs) can have either high strength or high ductility, and a simultaneous achievement of both still constitutes a tough challenge. The inferior castability and compositional segregation of HEAs are also obstacles for their technological applications. To tackle these problems, here we proposed a novel strategy to design HEAs using the eutectic alloy concept, i.e. to achieve a microstructure composed of alternating soft fcc and hard bcc phases. As a manifestation of this concept, an AlCoCrFeNi2.1 (atomic portion) eutectic high-entropy alloy (EHEA) was designed. The as-cast EHEA possessed a fine lamellar fcc/B2 microstructure, and showed an unprecedented combination of high tensile ductility and high fracture strength at room temperature. The excellent mechanical properties could be kept up to 700°C. This new alloy design strategy can be readily adapted to large-scale industrial production of HEAs with simultaneous high fracture strength and high ductility. PMID:25160691

  13. A promising new class of high-temperature alloys: eutectic high-entropy alloys.

    PubMed

    Lu, Yiping; Dong, Yong; Guo, Sheng; Jiang, Li; Kang, Huijun; Wang, Tongmin; Wen, Bin; Wang, Zhijun; Jie, Jinchuan; Cao, Zhiqiang; Ruan, Haihui; Li, Tingju

    2014-08-27

    High-entropy alloys (HEAs) can have either high strength or high ductility, and a simultaneous achievement of both still constitutes a tough challenge. The inferior castability and compositional segregation of HEAs are also obstacles for their technological applications. To tackle these problems, here we proposed a novel strategy to design HEAs using the eutectic alloy concept, i.e. to achieve a microstructure composed of alternating soft fcc and hard bcc phases. As a manifestation of this concept, an AlCoCrFeNi2.1 (atomic portion) eutectic high-entropy alloy (EHEA) was designed. The as-cast EHEA possessed a fine lamellar fcc/B2 microstructure, and showed an unprecedented combination of high tensile ductility and high fracture strength at room temperature. The excellent mechanical properties could be kept up to 700°C. This new alloy design strategy can be readily adapted to large-scale industrial production of HEAs with simultaneous high fracture strength and high ductility.

  14. The influence of ternary alloying elements on the Al-Si eutectic microstructure and the Si morphology

    NASA Astrophysics Data System (ADS)

    Darlapudi, A.; McDonald, S. D.; Terzi, S.; Prasad, A.; Felberbaum, M.; StJohn, D. H.

    2016-01-01

    The influence of the ternary alloying elements Cu, Mg and Fe on the Al-Si eutectic microstructure is investigated using a commercial purity Al-10 wt%Si alloy in unmodified and Sr-modified conditions. A change in the Al-Si eutectic microstructure was associated with a change in the nucleation density of the eutectic grains caused by the addition of ternary alloying elements. When the ternary alloying element addition resulted in an increase in the eutectic nucleation frequency, a fibrous to flake-like transition was observed within the eutectic grain. When the ternary alloying element addition decreased the eutectic nucleation frequency significantly, a change in the eutectic morphology from flake-like to a mixture of flake-like and fibrous morphologies was observed. The mechanism of Al-Si eutectic modification is discussed. The growth velocity of the eutectic grain - liquid interface and the constitutional driving force available for growth are proposed as important parameters that influence the degree of eutectic modification in Al-Si alloys.

  15. Free energy change of off-eutectic binary alloys on solidification

    NASA Technical Reports Server (NTRS)

    Ohsaka, K.; Trinh, E. H.; Lin, J.-C.; Perepezko, J. H.

    1991-01-01

    A formula for the free energy difference between the undercooled liquid phase and the stable solid phase is derived for off-eutectic binary alloys in which the equilibrium solid/liquid transition takes place over a certain temperature range. The free energy change is then evaluated numerically for a Bi-25 at. pct Cd alloy modeled as a sub-subregular solution.

  16. Free energy change of off-eutectic binary alloys on solidification

    NASA Technical Reports Server (NTRS)

    Ohsaka, K.; Trinh, E. H.; Lin, J.-C.; Perepezko, J. H.

    1991-01-01

    A formula for the free energy difference between the undercooled liquid phase and the stable solid phase is derived for off-eutectic binary alloys in which the equilibrium solid/liquid transition takes place over a certain temperature range. The free energy change is then evaluated numerically for a Bi-25 at. pct Cd alloy modeled as a sub-subregular solution.

  17. Effect of boron on the microstructure of near-eutectic Al-Si alloys

    SciTech Connect

    Wu Yuying . E-mail: wyy532001@163.com; Liu Xiangfa; Bian Xiufang

    2007-02-15

    The effect of boron on the microstructure of a near-eutectic Al-Si alloy (ZL109) was investigated by scanning electron microscopy (SEM) and electron beam microprobe analysis (EPMA). It was found that {alpha}-Al dendrites and eutectic clusters were significantly refined by the addition of boron. Another interesting discovery is that the near-eutectic alloy exhibited hypereutectic structure characteristics when the level of boron added exceeds 0.3%, i.e., primary Si is precipitated in the eutectic microstructure. A new type of nucleation substrate for the primary Si is found, Al {sub x}Ca {sub m}B {sub n}Si. This appears to be the main reason for the precipitation of primary Si.

  18. Heat treating of a lamellar eutectic alloy (gamma/gamma prime + delta). [heat resistant alloys

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.; Dreshfield, R. L.

    1976-01-01

    Eutectic superalloys are being developed at several laboratories for application as aircraft gas turbine airfoils. One such alloy was subjected to several heat treatments to determine if its mechanical properties could be improved. It was found that by partially dissolving the alloy at 1210 C and then aging at 900 C the tensile strength can be increased about 12 percent at temperatures up to 900 C. At 1040 C no change in tensile strength was observed. Times to rupture were measured between 760 and 1040 C and were essentially the same or greater than for as-grown material. Tensile and rupture ductility of the alloy are reduced by heat treatment. Photographs of the microstructure are shown.

  19. Experimental and Theoretical Investigations of the Solidification of Eutectic Al-Si Alloy

    NASA Technical Reports Server (NTRS)

    Sen, S.; Catalina, A. V.; Rose, M. Franklin (Technical Monitor)

    2001-01-01

    The eutectic alloys have a wide spectrum of applications due to their good castability and physical and mechanical properties. The interphase spacing resulting during solidification is an important microstructural feature that significantly influences the mechanical behavior of the material. Thus, knowledge of the evolution of the interphase spacing during solidification is necessary in order to properly design the solidification process and optimize the material properties. While the growth of regular eutectics is rather well understood, the irregular eutectics such as Al-Si or Fe-graphite exhibit undercoolings and lamellar spacings much larger than those theoretically predicted. Despite of a considerable amount of experimental and theoretical work a clear understanding of the true mechanism underlying the spacing selection in irregular eutectics is yet to be achieved. A new experimental study of the solidification of the eutectic Al-Si alloy will be reported in this paper. The measured interface undercoolings and lamellar spacing will be compared to those found in the literature in order to get more general information regarding the growth mechanism of irregular eutectics. A modification of the present theory of the eutectic growth is also proposed. The results of the modified mathematical model, accounting for a non-isothermal solid/liquid interface, will be compared to the experimental measurements.

  20. Eutectic Morphology of Al-7Si-0.3Mg Alloys with Scandium Additions

    NASA Astrophysics Data System (ADS)

    Pandee, Phromphong; Gourlay, C. M.; Belyakov, S. A.; Ozaki, Ryota; Yasuda, Hideyuki; Limmaneevichitr, Chaowalit

    2014-09-01

    The mechanisms of Al-Si eutectic refinement due to scandium (Sc) additions have been studied in an Al-7Si-0.3Mg foundry alloy. The evolution of eutectic microstructure is studied by thermal analysis and interrupted solidification, and the distribution of Sc is studied by synchrotron micro-XRF mapping. Sc is shown to cause significant refinement of the eutectic silicon. The results show that Sc additions strongly suppress the nucleation of eutectic silicon due to the formation of ScP instead of AlP. Sc additions change the macroscopic eutectic growth mode to the propagation of a defined eutectic front from the mold walls opposite to the heat flux direction similar to past work with Na, Ca, and Y additions. It is found that Sc segregates to the eutectic aluminum and AlSi2Sc2 phases and not to eutectic silicon, suggesting that impurity-induced twinning does not operate. The results suggest that Sc refinement is mostly caused by the significantly reduced silicon nucleation frequency and the resulting increase in mean interface growth rate.

  1. Influence of Growth Rate and Magnetic Field on Microstructure and Properties of Directionally Solidified Ag-Cu Eutectic Alloy

    PubMed Central

    Zuo, Xiaowei; Zhao, Congcong; Zhang, Lin; Wang, Engang

    2016-01-01

    We report the influence of growth rate and external magnetic field on the eutectic lamellar spacing and properties of directionally-solidified Ag-Cu eutectic alloys. The results indicated that the relationship between the lamellar spacing of directionally-solidified Ag-Cu alloys and the growth rate matched the prediction of the Jackson-Hunt model, and the constant was 5.8 µm3/s. The increasing external magnetic field during solidification tilted the growth direction of the lamellar eutectics, and coarsened the eutectic lamellar spacing. These decreased the microhardness and strength of Ag-Cu alloys, but increased their electrical conductivity. The competitive strengthening contributions between the refinement of the eutectic lamellar spacing and the change in growth direction of the eutectics resulted in higher strength in the as-rolled sample with a 0.8 T magnetic field than with other samples, which was confirmed from higher relieved deformation energy using differential scanning calorimetry. PMID:28773691

  2. Influence of Growth Rate and Magnetic Field on Microstructure and Properties of Directionally Solidified Ag-Cu Eutectic Alloy.

    PubMed

    Zuo, Xiaowei; Zhao, Congcong; Zhang, Lin; Wang, Engang

    2016-07-13

    We report the influence of growth rate and external magnetic field on the eutectic lamellar spacing and properties of directionally-solidified Ag-Cu eutectic alloys. The results indicated that the relationship between the lamellar spacing of directionally-solidified Ag-Cu alloys and the growth rate matched the prediction of the Jackson-Hunt model, and the constant was 5.8 µm³/s. The increasing external magnetic field during solidification tilted the growth direction of the lamellar eutectics, and coarsened the eutectic lamellar spacing. These decreased the microhardness and strength of Ag-Cu alloys, but increased their electrical conductivity. The competitive strengthening contributions between the refinement of the eutectic lamellar spacing and the change in growth direction of the eutectics resulted in higher strength in the as-rolled sample with a 0.8 T magnetic field than with other samples, which was confirmed from higher relieved deformation energy using differential scanning calorimetry.

  3. The roles of Eu during the growth of eutectic Si in Al-Si alloys

    PubMed Central

    Li, Jiehua; Hage, Fredrik; Wiessner, Manfred; Romaner, Lorenz; Scheiber, Daniel; Sartory, Bernhard; Ramasse, Quentin; Schumacher, Peter

    2015-01-01

    Controlling the growth of eutectic Si and thereby modifying the eutectic Si from flake-like to fibrous is a key factor in improving the properties of Al-Si alloys. To date, it is generally accepted that the impurity-induced twinning (IIT) mechanism and the twin plane re-entrant edge (TPRE) mechanism as well as poisoning of the TPRE mechanism are valid under certain conditions. However, IIT, TPRE or poisoning of the TPRE mechanism cannot be used to interpret all observations. Here, we report an atomic-scale experimental and theoretical investigation on the roles of Eu during the growth of eutectic Si in Al-Si alloys. Both experimental and theoretical investigations reveal three different roles: (i) the adsorption at the intersection of Si facets, inducing IIT mechanism, (ii) the adsorption at the twin plane re-entrant edge, inducing TPRE mechanism or poisoning of the TPRE mechanism, and (iii) the segregation ahead of the growing Si twins, inducing a solute entrainment within eutectic Si. This investigation not only demonstrates a direct experimental support to the well-accepted poisoning of the TPRE and IIT mechanisms, but also provides a full picture about the roles of Eu atoms during the growth of eutectic Si, including the solute entrainment within eutectic Si. PMID:26328541

  4. The roles of Eu during the growth of eutectic Si in Al-Si alloys.

    PubMed

    Li, Jiehua; Hage, Fredrik; Wiessner, Manfred; Romaner, Lorenz; Scheiber, Daniel; Sartory, Bernhard; Ramasse, Quentin; Schumacher, Peter

    2015-09-02

    Controlling the growth of eutectic Si and thereby modifying the eutectic Si from flake-like to fibrous is a key factor in improving the properties of Al-Si alloys. To date, it is generally accepted that the impurity-induced twinning (IIT) mechanism and the twin plane re-entrant edge (TPRE) mechanism as well as poisoning of the TPRE mechanism are valid under certain conditions. However, IIT, TPRE or poisoning of the TPRE mechanism cannot be used to interpret all observations. Here, we report an atomic-scale experimental and theoretical investigation on the roles of Eu during the growth of eutectic Si in Al-Si alloys. Both experimental and theoretical investigations reveal three different roles: (i) the adsorption at the intersection of Si facets, inducing IIT mechanism, (ii) the adsorption at the twin plane re-entrant edge, inducing TPRE mechanism or poisoning of the TPRE mechanism, and (iii) the segregation ahead of the growing Si twins, inducing a solute entrainment within eutectic Si. This investigation not only demonstrates a direct experimental support to the well-accepted poisoning of the TPRE and IIT mechanisms, but also provides a full picture about the roles of Eu atoms during the growth of eutectic Si, including the solute entrainment within eutectic Si.

  5. Alloying effects in near-eutectic Sn-Ag-Cu solder alloys for improved microstructural stability

    NASA Astrophysics Data System (ADS)

    Anderson, I. E.; Foley, J. C.; Cook, B. A.; Harringa, J.; Terpstra, R. L.; Unal, O.

    2001-09-01

    This study included a comparison of the baseline Sn-3.5Ag eutectic to one near-eutectic ternary alloy, Sn-3.6 Ag-1.0Cu and two quaternary alloys, Sn-3.6Ag-1.0Cu-0.15Co and Sn-3.6Ag-1.0 Cu-0.45 Co, to increase understanding of the beneficial effects of Co on Sn-Ag-Cu solder joints cooled at 1 3 C/sec, typical of reflow practice. The results indicated that joint microstructure refinement is due to Co-enhanced nucleation of the Cu6Sn5 phase in the solder matrix, as suggested by Auger elemental mapping and calorimetric measurements. The Co also reduced intermetallic interface faceting and improved the ability of the solder joint samples to maintain their shear strength after aging for 72 hr at 150 C. The baseline Sn-3.5Ag joints exhibited significantly reduced strength and coarser microstructures.

  6. Effects of Minute Addition of Ni on Microstructure and Mechanical Properties of Sn-Zn Eutectic Alloy

    NASA Astrophysics Data System (ADS)

    Pandey, P.; Tiwary, C. S.; Chattopadhyay, K.

    2016-10-01

    The current work explores the effects of a small addition of Ni on the microstructure and mechanical properties of Sn-Zn eutectic solder alloy (Sn-14.9 at.%Zn). In two sets of experiments, Ni is either added to the eutectic alloy or Zn in the eutectic alloy is replaced by an increasing amount of Ni. The study indicates that small additions of Ni in eutectic Sn-Zn solder (˜0.017 at.%) refines the eutectic microstructure together with the appearance of the small amount of primary Zn plates. Increasing the Ni content to 0.142 at.% and beyond, then an intermetallic phase ϒ-Ni5Zn21 with dendritic morphology appears in the microstructure along with dendrites of primary Sn. The scale of eutectic microstructure shows a decreasing trend till 0.902 at.%Ni with eutectic spacing of 1.98 ± 0.32 μm for this alloy. Further addition of Ni coarsens the microstructure. The replacement of Zn with Ni in the eutectic composition follows a similar trend with a lesser refinement of the microstructure. In both the scenarios, the addition of a small amount of Ni increases the eutectic temperatures till a critical concentration is reached beyond which one can observe a decrease in the eutectic point. The trend is similar for the solid solubility of Zn in Sn while the trend is opposite for the measured eutectic composition, which decreases at the initial stages of Ni addition. Through a detailed measurement of mechanical properties, the study establishes significant improvement of the strength of Sn-Zn solder with small additions of Ni in the alloy with a maximum hardness of 26 ± 1 HV and 0.2% proof stress of 72 ± 3 MPa at room temperature for the eutectic alloy with 0.902 at.%Ni.

  7. Damage by eutectic particle cracking in aluminum casting alloys A356/357

    NASA Astrophysics Data System (ADS)

    Wang, Q. G.; Caceres, C. H.; Griffiths, J. R.

    2003-12-01

    The strain dependence of particle cracking in aluminum alloys A356/357 in the T6 temper has been studied in a range of microstructures produced by varying solidification rate and Mg content, and by chemical (Sr) modification of the eutectic silicon. The damage accumulates linearly with the applied strain for all microstructures, but the rate depends on the secondary dendrite arm spacing and modification state. Large and elongated eutectic silicon particles in the unmodified alloys and large π-phase (Al9FeMg3Si5) particles in alloy A357 show the greatest tendency to cracking. In alloy A356, cracking of eutectic silicon particles dominates the accumulation of damage while cracking of Fe-rich particles is relatively unimportant. However, in alloy A357, especially with Sr modification, cracking of the large π-phase intermetallics accounts for the majority of damage at low and intermediate strains but becomes comparable with silicon particle cracking at large strains. Fracture occurs when the volume fraction of cracked particles (eutectic silicon and Fe-rich intermetallics combined) approximates 45 pct of the total particle volume fraction or when the number fraction of cracked particles is about 20 pct. The results are discussed in terms of Weibull statistics and existing models for dispersion hardening.

  8. Solidification kinetics of a near eutectic Al-Si alloy, unmodified and modified with Sr

    NASA Astrophysics Data System (ADS)

    Aparicio, R.; Barrera, G.; Trapaga, G.; Ramirez-Argaez, M.; Gonzalez-Rivera, C.

    2013-07-01

    The purpose of this work was to explore the differences in solidification kinetics between unmodified and Sr modified eutectic Al-Si alloy as revealed by Fourier Thermal Analysis (FTA) and grain-growth kinetics characterization. Thermal analysis were performed in cylindrical stainless steel cups coated with a thin layer of boron nitride, using two type-K thermocouples connected to a data acquisition system. Grain growth kinetics characterization was carried out using solid fraction evolution and grain density data. FTA results for the non modified and modified alloys suggest that there are changes in the solidification rate during eutectic nucleation followed, during growth, by similar solidification rate evolutions, suggesting that this parameter is governed principally by the heat extraction conditions. On the other hand the change of the grain growth parameters estimated for the experimental probes suggest that the presence of Sr may modify the relationship between grain growth rate and undercooling in eutectic Al-Si.

  9. High current electric arcs above the In-Ga-Sn eutectic alloy

    NASA Astrophysics Data System (ADS)

    Klementyeva, I. B.; Pinchuk, M. E.

    2016-11-01

    The results of investigations of high-current dc and ac arc discharges of atmospheric pressure emerging above the free surface of liquid metal (In-Ga-Sn eutectic alloy) are presented in the paper. The mechanism of the arc formation due to pinch-effect is discussed here.

  10. Preparation, heat treatment, and mechanical properties of the uranium-5 weight percent chromium eutectic alloy

    SciTech Connect

    Townsend, A. B.

    1980-10-01

    The eutectic alloy of uranium-5 wt % chromium (U-5Cr) was prepared from high-purity materials and cast into 1-in.-thick ingots. This material was given several simple heat treatments, the mechanical properties of these heat-treated samples were determined; and the microstructure was examined. Some data on the melting point and transformation temperatures were obtained.

  11. Thermodynamic properties of gadolinium in Ga-Sn and Ga-Zn eutectic based alloys

    NASA Astrophysics Data System (ADS)

    Maltsev, Dmitry S.; Volkovich, Vladimir A.; Yamshchikov, Leonid F.; Chukin, Andrey V.

    2016-09-01

    Thermodynamic properties of gadolinium in Ga-Sn and Ga-Zn eutectic based alloys were studied. Temperature dependences of gadolinium activity in the studied alloys were determined at 573-1073 K employing the EMF method. Solubility of gadolinium in the Ga-Sn and Ga-Zn alloys was measured at 462-1073 K using IMCs sedimentation method. Activity coefficients as well as partial and excess thermodynamic functions of gadolinium in the studied alloys were calculated on the basis of the obtained experimental data.

  12. Ternary eutectic growth of Ag-Cu-Sb alloy within ultrasonic field

    NASA Astrophysics Data System (ADS)

    Zhai, Wei; Hong, Zhenyu; Wei, Bingbo

    2007-08-01

    The liquid to solid transformation of ternary Ag42.4Cu21.6Sb36 eutectic alloy was accomplished in an ultrasonic field with a frequency of 35 kHz, and the growth mechanism of this ternary eutectic was examined. Theoretical calculations predict that the sound intensity in the liquid phase at the solidification interface increases gradually as the interface moves up from the sample bottom to its top. The growth mode of ( ɛ + θ + Sb) ternary eutectic exhibits a transition of “divorced eutectic—mixture of anomalous and regular structures—regular eutectic” along the sample axis due to the inhomogeneity of sound field distribution. In the top zone with the highest sound intensity, the cavitation effect promotes the three eutectic phases to nucleate independently, while the acoustic streaming efficiently suppresses the coupled growth of eutectic phases. In the meantime, the ultrasonic field accelerates the solute transportation at the solid-liquid interface, which reduces the solute solubility of eutectic phases.

  13. Formation mechanism of primary phases and eutectic structures within undercooled Pb-Sb-Sn ternary alloys

    NASA Astrophysics Data System (ADS)

    Wang, Weili; Dai, Fuping; Wei, Bingbo

    2007-08-01

    The solidification characteristics of three types of Pb-Sb-Sn ternary alloys with different primary phases were studied under substantial undercooling conditions. The experimental results show that primary (Pb) and SbSn phases grow in the dendritic mode, whereas primary (Sb) phase exhibits faceted growth in the form of polygonal blocks and long strips. (Pb) solid solution phase displays strong affinity with SbSn intermetallic compound so that they produce various morphologies of pseudobinary eutectics, but it can only grow in the divorced eutectic mode together with (Sb) phase. Although (Sb) solid solution phase and SbSn intermetallic compound may grow cooperatively within ternary eutectic microstructures, they seldom form pseudobinary eutectics independently. The (Pb)+(Sb)+SbSn ternary eutectic structure usually shows lamellar morphology, but appears as anomalous eutectic when its volume fraction becomes small. EDS analyses reveal that all of the three primary (Pb), (Sb) and SbSn phases exhibit conspicuous solute trapping effect during rapid solidification, which results in the remarkable extension of solute solubility.

  14. Fatigue crack propagation behaviour of unidirectionally solidified gamma/gamma-prime-delta eutectic alloys. [Ni-Nb-Al alloys

    NASA Technical Reports Server (NTRS)

    Bretz, P. E.; Hertzberg, R. W.

    1979-01-01

    Fatigue crack propagation studies were carried out on unidirectionally solidified gamma/gamma-prime-delta (Ni-Nb-Al) alloys over an aluminum content range of 1.5-2.5% by weight. The variation of Al content of as-grown alloys did not significantly affect the crack growth behavior of these eutectic composites. The results indicate that the addition of Al to the eutectic dramatically improved the FCP behavior. The gamma/gamma-prime-delta alloy exhibited crack growth rates for a given stress intensity range that are an order of magnitude lower than those for the gamma-delta alloy. It is suggested that this difference in FCP behavior can be explained on the basis of stacking fault energy considerations. Extensive delaminations at the crack tip were also revealed, which contributed to the superior fatigue response. Delamination was predominantly intergranular in nature.

  15. Refinement of Eutectic Si Phase in Al-5Si Alloys with Yb Additions

    NASA Astrophysics Data System (ADS)

    Li, J. H.; Suetsugu, S.; Tsunekawa, Y.; Schumacher, P.

    2013-02-01

    A series of Al-5 wt pct Si alloys with Yb additions (up to 6100 ppm) have been investigated using thermal analysis and multiscale microstructure characterization techniques. The addition of Yb was found to cause no modification effect to a fibrous morphology involving Si twinning; however, a refined plate-like eutectic structure was observed. The Al2Si2Yb phase was observed with Yb addition level of more than 1000 ppm. Within the eutectic Al and Si phases, the Al2Si2Yb phase was also found as a precipitation from the remained liquid. No Yb was detected in the α-Al matrix or plate-like Si particle, even with Yb addition up to 6100 ppm. The absence of Yb inside the eutectic Si particle may partly explain why no significant Si twinning was observed along {111}Si planes in the eutectic Si particle. In addition, the formation of the thermodynamic stable YbP phases is also proposed to deteriorate the potency of AlP phase in Al alloys. This investigation highlights to distinguish the modification associated with the ever present P in Al alloys. We define modification as a transition from faceted to fibrous morphology, while a reduction of the Si size is termed refinement.

  16. Evaluation of an advanced directionally solidified gamma/gamma'-alpha Mo eutectic alloy

    NASA Technical Reports Server (NTRS)

    Henry, M. F.; Jackson, M. R.; Gigliotti, M. F. X.; Nelson, P. B.

    1979-01-01

    An attempt was made to improve on the properties of the candidate jet engine turbine blade material AG-60, a gamma/gamma prime-alpha Mo eutectic composite. Alloy 38 (AG-170) was evaluated in the greatest detail. This alloy, Ni-5.88 A1-29.74 Mo-1.65 V-1.2C Re (weight percent), represents an improvement beyond AG-60, based on mechanical testing of the transverse and/or longitudinal orientations over a range of temperatures in tension, shear, rupture, and rupture after thermal exposure. It is likely that other alloys in the study represent a similar improvement.

  17. Resistance of a gamma/gamma prime - delta directionally solidified eutectic alloy to recrystallization

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.; Scheuermann, C. M.; Andrews, C. W.

    1975-01-01

    The lamellar directionally solidified nickel-base eutectic alloy gamma/gamma prime-delta has potential as an advanced turbine blade material. The microstructural stability of this alloy was investigated. Specimens were plastically deformed by uniform compression or Brinell indentation, then annealed between 705 and 1120 C. Microstructural changes observed after annealing included gamma prime coarsening, pinch-off and spheroidization of delta lamellae, and the appearance of an unidentified blocky phase in surface layers. All but the first of these was localized in severely deformed regions, suggesting that microstructural instability is not a serious problem in the use of this alloy.

  18. Deformation and fracture of a directionally solidified NiAl-28Cr-6Mo eutectic alloy

    NASA Technical Reports Server (NTRS)

    Chen, X. F.; Johnson, D. R.; Noebe, R. D.; Oliver, B. F.

    1995-01-01

    A directionally solidified alloy based on the NiAl-(Cr, Mo) eutectic was examined by transmission and scanning electron microscopy to characterize the microstructure and room temperature deformation and fracture behavior. The microstructure consisted of a lamellar morphology with a group of zone axes (111) growth direction for both the NiAl and (Cr, Mo) phases. The interphase boundary between the eutectic phases was semicoherent and composed of a well-defined dislocation network. In addition, a fine array of coherent NiAl precipitates was dispersed throughout the (Cr, Mo) phase. The eutectic morphology was stable at 1300 K with only coarsening of the NiAl precipitates occurring after heat treatment for 1.8 ks (500 h). Fracture of the aligned eutectic is characterized primarily by a crack bridging/renucleation mechanism and is controlled by the strength of the semicoherent interface between the two phases. However, contributions to the toughness of the eutectic may arise from plastic deformation of the NiAl phase and the geometry associated with the fracture surface.

  19. Deformation and fracture of a directionally solidified NiAl-28Cr-6Mo eutectic alloy

    SciTech Connect

    Chen, X.F.; Johnson, D.R.; Noebe, R.D.; Oliver, B.F.

    1995-05-01

    A directionally solidified alloy based on the NiAl-(Cr, Mo) eutectic was examined by transmission and scanning electron microscopy to characterize the microstructure and room temperature deformation and fracture behavior. The microstructure consisted of a lamellar morphology with a group of zone axes (111) growth direction for both the NiAl and (Cr, Mo) phases. The interphase boundary between the eutectic phases was semicoherent and composed of a well-defined dislocation network. In addition, a fine array of coherent NiAl precipitates was dispersed throughout the (Cr, Mo) phase. The eutectic morphology was stable at 1300 K with only coarsening of the NiAl precipitates occurring after heat treatment for 1.8 ks (500 h). Fracture of the aligned eutectic is characterized primarily by a crack bridging/renucleation mechanism and is controlled by the strength of the semicoherent interface between the two phases. However, contributions to the toughness of the eutectic may arise from plastic deformation of the NiAl phase and the geometry associated with the fracture surface.

  20. Influence of Nb on microstructure and mechanical properties of Ti-Sn ultrafine eutectic alloy

    NASA Astrophysics Data System (ADS)

    Kim, Young Seok; Park, Hae Jin; Kim, Jeong Tae; Hong, Sung Hwan; Park, Gyu Hyeon; Park, Jin Man; Suh, Jin Yoo; Kim, Ki Buem

    2017-01-01

    In this study, A series of the high strength (T82Sn18)100-xNbx (x=0, 1, 3, 5, and 9 at%) ultrafine eutectic alloys with large plasticity are developed by suction casting method. The Ti82Sn18 binary eutectic alloy consists of a mixture of a hcp Ti3Sn and a α-Ti phases having the plate-like lamellar type duplex structure with micro scaled eutectic colony. From the (T82Sn18)97Nb3, the alloy display structural heterogeneous distribution of ultrafine-scaled phases composed of β-Ti(Nb) solid solution surrounded by alternating plate-like shaped Ti3Sn and α-Ti phases. With increasing Nb content, the volume fraction of β-Ti is continuously increased, which induced improving mechanical properties both strength and plasticity. Especially, (Ti82Sn18)91Nb9 alloy has the outstanding combination of the high strength ( σ y ≈1.1 GPa) and large plasticity ( ɛ p ≈36%) at room temperature.

  1. Metallurgical Parameters Controlling the Eutectic Silicon Charateristics in Be-Treated Al-Si-Mg Alloys

    PubMed Central

    Ibrahim, Mohamed F.; Elgallad, Emad M.; Valtierra, Salvador; Doty, Herbert W.; Samuel, Fawzy H.

    2016-01-01

    The present work was carried out on Al-7%Si-0.4%Mg-X alloy (where X = Mg, Fe, Sr or Be), where the effect of solidification rate on the eutectic silicon characteristics was investigated. Two solidification rates corresponding to dendrite arm spacings (DAS) of 24 and 65 μm were employed. Samples with 24 μm DAS were solution heat-treated at 540 °C for 5 and 12 h prior to quenching in warm water at 65 °C. Eutectic Si particle charateristics were measured using an image analyzer. The results show that the addition of 0.05% Be leads to partial modification of the Si particles. Full modification was only obtained when Sr was added in an amount of 150–200 ppm, depending on the applied solidification rate. Increasing the amount of Mg to 0.8% in Sr-modified alloys leads to a reduction in the effectiveness of Sr as the main modifier. Similar observations were made when the Fe content was increased in Be-treated alloys due to the Be-Fe interaction. Over-modification results in the precipitation of hard Sr-rich particles, mainly Al4SrSi2, whereas overheating causes incipient melting of the Al-Cu eutectic and hence the surrounding matrix. Both factors lead to a deterioration in the alloy mechanical properties. Furthermore, the presence of long, acicular Si particles accelerates the occurrence of fracture and, as a result, yields poor ductility. In low iron (less than 0.1 wt%) Al-Si-Mg alloys, the mechanical properties in the as cast, as well as heat treated conditions, are mainly controlled by the eutectic Si charatersitics. Increasing the iron content and, hence, the volume fraction of Fe-based intermetallics leads to a complex fracture mode. PMID:28787877

  2. Metallurgical Parameters Controlling the Eutectic Silicon Charateristics in Be-Treated Al-Si-Mg Alloys.

    PubMed

    Ibrahim, Mohamed F; Elgallad, Emad M; Valtierra, Salvador; Doty, Herbert W; Samuel, Fawzy H

    2016-01-27

    The present work was carried out on Al-7%Si-0.4%Mg-X alloy (where X = Mg, Fe, Sr or Be), where the effect of solidification rate on the eutectic silicon characteristics was investigated. Two solidification rates corresponding to dendrite arm spacings (DAS) of 24 and 65 μm were employed. Samples with 24 μm DAS were solution heat-treated at 540 °C for 5 and 12 h prior to quenching in warm water at 65 °C. Eutectic Si particle charateristics were measured using an image analyzer. The results show that the addition of 0.05% Be leads to partial modification of the Si particles. Full modification was only obtained when Sr was added in an amount of 150-200 ppm, depending on the applied solidification rate. Increasing the amount of Mg to 0.8% in Sr-modified alloys leads to a reduction in the effectiveness of Sr as the main modifier. Similar observations were made when the Fe content was increased in Be-treated alloys due to the Be-Fe interaction. Over-modification results in the precipitation of hard Sr-rich particles, mainly Al₄SrSi₂, whereas overheating causes incipient melting of the Al-Cu eutectic and hence the surrounding matrix. Both factors lead to a deterioration in the alloy mechanical properties. Furthermore, the presence of long, acicular Si particles accelerates the occurrence of fracture and, as a result, yields poor ductility. In low iron (less than 0.1 wt%) Al-Si-Mg alloys, the mechanical properties in the as cast, as well as heat treated conditions, are mainly controlled by the eutectic Si charatersitics. Increasing the iron content and, hence, the volume fraction of Fe-based intermetallics leads to a complex fracture mode.

  3. Resistance of a directionally solidified gamma/gamma prime-delta eutectic alloy to recrystallization. [Ni-base alloy

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.; Scheuermann, C. M.; Andrews, C. W.

    1976-01-01

    A lamellar nickel-base directionally-solidified eutectic gamma/gamma prime-delta alloy has potential as an advanced gas turbine blade material. The microstructural stability of this alloy was investigated. Specimens were plastically deformed by uniform compression or Brinell indentation, then annealed between 750 and 1120 C. Microstructural changes observed after annealing included gamma prime coarsening, pinch-off and spheroidization of delta lamellae, and appearance of an unidentified blocky phase in surface layers. All but the first of these was localized in severely deformed regions, suggesting that microstructural instability may not be a serious problem in the use of this alloy.

  4. Microstructural variations induced by gravity level during directional solidification of near-eutectic iron-carbon type alloys

    NASA Technical Reports Server (NTRS)

    Stefanescu, Doru M.; Fiske, Michael R.; Curreri, Peter A.

    1986-01-01

    The effects of gravity on the microstructure of directionally solidified near-eutectic cast irons are studied, using a Bridgman-type automatic directional solidification furnace aboard a NASA KC-135 aircraft which flies parabolic arcs and generates alternating periods of low-g (0.01 to 0.001 g, 30 seconds long) and high-g (1.8 g, 1.5 minutes long). Results show a refinement of the interlamellar spacing of the eutectic during low-g processing of metastable Fe-C eutectic alloys. Low-g processing of stable Fe-C-Si eutectic alloys (lamellar or spheroidal graphic) results in a coarsening of the eutectic grain structure. Secondary dendrite arm spacing of austenite increases in low-g and decreases in high-g. The effectiveness of low-gravity in the removal of buoyancy-driven graphite phase segregation is demonstrated.

  5. Microstructural variations induced by gravity level during directional solidification of near-eutectic iron-carbon type alloys

    NASA Technical Reports Server (NTRS)

    Stefanescu, Doru M.; Fiske, Michael R.; Curreri, Peter A.

    1986-01-01

    The effects of gravity on the microstructure of directionally solidified near-eutectic cast irons are studied, using a Bridgman-type automatic directional solidification furnace aboard a NASA KC-135 aircraft which flies parabolic arcs and generates alternating periods of low-g (0.01 to 0.001 g, 30 seconds long) and high-g (1.8 g, 1.5 minutes long). Results show a refinement of the interlamellar spacing of the eutectic during low-g processing of metastable Fe-C eutectic alloys. Low-g processing of stable Fe-C-Si eutectic alloys (lamellar or spheroidal graphic) results in a coarsening of the eutectic grain structure. Secondary dendrite arm spacing of austenite increases in low-g and decreases in high-g. The effectiveness of low-gravity in the removal of buoyancy-driven graphite phase segregation is demonstrated.

  6. Liquid-to-liquid crossover in the GaIn eutectic alloy

    NASA Astrophysics Data System (ADS)

    Yu, Q.; Wang, X. D.; Su, Y.; Cao, Q. P.; Ren, Y.; Zhang, D. X.; Jiang, J. Z.

    2017-06-01

    Liquid-liquid crossover is promising and closely related to the atomic dynamics during heating and cooling processes. Here we reveal a reversible structural crossover in the liquid G a85.8I n14.2 eutectic alloys by using in situ synchrotron x-ray diffraction and ab initio molecular dynamics simulation. A kink always appears on the temperature dependent behaviors of density, ratio of the second peak position to the first in the pair correlation function, coordination number, heat capacity, free energy, and atomic diffusivity in the temperature range of about 400-550 K. It is likely ascribed to atomic rearrangements of Ga and In atoms from a relative random packing at high temperatures to a relative nonuniform packing at low temperatures, in which In atoms prefer to have more In neighbors. This observation will promote more understanding of the liquid structure of eutectic alloys.

  7. Solidification of undercooled Ni-Sn eutectic alloy under microgravity conditions in the Space Shuttle

    NASA Technical Reports Server (NTRS)

    Piccone, T. J.; Wu, Y.; Shiohara, Y.; Flemings, M. C.; Harf, F. H.; Winsa, E. A.

    1987-01-01

    The Space Shuttle Columbia carried an Alloy Undercooling Experiment on its STS 61-C mission in January, 1986. The experiment was performed in an electromagnetic levitator. A sample of Ni-32.5 wt pct Sn eutectic was melted and solidified under microgravity conditions in the Space Shuttle. The specimen achieved only a fairly small undercooling, probably less than 30 K. The specimen was examined by optical and scanning electron microscopy. The surface and cross-sectional microstructures were primarily composed of normal lamellar eutectic, but showed several interesting features, including an apparent surface nucleation site, curved dendrites with nonorthogonal secondary arms, dendrite fragments with extremely fine arm spacing, submicron precipitates, and faceted crystals. The results of the space experiment are presented and compared with ground-based results obtained with the same alloy.

  8. Chip bonding of low-melting eutectic alloys by transmitted laser radiation

    NASA Astrophysics Data System (ADS)

    Hoff, Christian; Venkatesh, Arjun; Schneider, Friedrich; Hermsdorf, Jörg; Bengsch, Sebastian; Wurz, Marc C.; Kaierle, Stefan; Overmeyer, Ludger

    2017-06-01

    Present-day thermode bond systems for the assembly of radio-frequency identification (RFID) chips are mechanically inflexible, difficult to control, and will not meet future manufacturing challenges sufficiently. Chip bonding, one of the key processes in the production of integrated circuits (ICs), has a high potential for optimization with respect to process duration and process flexibility. For this purpose, the technologies used, so far, are supposed to be replaced by a transmission laser-bonding process using low-melting eutectic alloys. In this study, successful bonding investigations of mock silicon chips and of RFID chips on flexible polymer substrates are presented using the low-melting eutectic alloy, 52In48Sn, and a laser with a wavelength of 2 μm.

  9. The effect of heat transfer on local solidification kinetics of eutectic Al-Si cast alloy

    NASA Astrophysics Data System (ADS)

    González-Rivera, C.; H. Cruz, M.; A. García, H.; Juarez-Islas, J. A.

    1999-02-01

    Recently, Fourier thermal analysis (FTA) has been proposed as a suitable technique to obtain information about local solidification kinetics in casting alloys. In this work, FTA was applied to a near-eutectic aluminum-silicon cast alloy in order to seek experimental evidence supporting the solidification kinetics obtained from this method. Also, a heat-transfer/solidification-kinetics model was used to compare predictions with experimental results. The metallographic findings, focused on interlamellar eutectic spacings in different locations within a cylindrical casting, support the solidification kinetics obtained from FTA. The model and experimental outcome including FTA results and metallographic observations suggest that local solidification kinetics depend strongly on local heat transfer, and the analysis of this dependence may be used to explain the observed changes in microstructural characteristics at different locations within castings.

  10. Thermodynamics of reaction of praseodymium with gallium-indium eutectic alloy

    NASA Astrophysics Data System (ADS)

    Melchakov, S. Yu.; Ivanov, V. A.; Yamshchikov, L. F.; Volkovich, V. A.; Osipenko, A. G.; Kormilitsyn, M. V.

    2013-06-01

    Thermodynamic properties of Ga-In eutectic alloys saturated with praseodymium were determined for the first time employing the electromotive force method. The equilibrium potentials of the Pr-In alloys saturated with praseodymium (8.7-12.1 mol.% Pr) and Pr-Ga-In alloys (containing 0.0012-6.71 mol.% Pr) were measured between 573-1073 K. Pr-In alloy containing solid PrIn3 with known thermodynamic properties was used as the reference electrode when measuring the potentials of ternary Pr-In-Ga alloys. Activity, partial and excessive thermodynamic functions of praseodymium in alloys with indium and Ga-In eutectic were calculated. Activity (a), activity coefficients (γ) and solubility (X) of praseodymium in the studied temperature range can be expressed by the following equations: lgaα-Pr(In) = 4.425 - 11965/T ± 0.026. lgаα-Pr(Ga-In) = 5.866 - 14766/T ± 0.190. lgγα-Pr(Ga-In) = 2.351 - 9996/T ± 0.39. lgХPr(Ga-In) = 3.515 - 4770/T ± 0.20.

  11. Diffusion welding of a directionally solidified gamma/gamma prime - delta eutectic alloy

    NASA Technical Reports Server (NTRS)

    Moore, T. J.

    1977-01-01

    Hot-press diffusion welding parameters were developed for a directionally solidified, gamma/gamma prime-delta eutectic alloy. Based on metallography, a good diffusion weld was achieved at 1100 C under 34.5 MPa (5 ksi) pressure for 1 hour. In addition, a dissimilar metal weld between gamma/gamma prime-delta and IN-100 was successfully made at 1100 C under 20.7 MPa (3 ksi) pressure for 1 hour.

  12. Solidification and Evaluation of Thermal Parameters of Sn-Zn Eutectic Alloys Horizontally Solidified

    NASA Astrophysics Data System (ADS)

    Kociubczyk, Alex Iván; Rozicki, Roberto; Scheiber, Verónica Liliana; Ares, Alicia Esther

    In the present research the horizontal solidification of Sn-Zn eutectic alloys (Sn-8.9wt.%Zn) is performed, with two opposite senses of heat extraction. From the process of solidification, the thermal parameters (local solidification time, cooling rates and interphases velocities) and grain sizes from macrostructures obtained were determined. The presence of defects in the solidified samples was analyzed, observing that they occur largely in the collision zones of solidification fronts advancing in opposite directions in the samples.

  13. A Directionally Solidified Iron-chromium-aluminum-tantalum Carbide Eutectic Alloy

    NASA Technical Reports Server (NTRS)

    Harf, F. H.

    1977-01-01

    A eutectic alloy, Fe-13.6CR-3.7Al+9TaC, was directionally solidified in a high gradient furnace, producing a microstructure of alined TaC fibers in an oxidation resistant alpha-iron matrix. Tensile and stress rupture properties, thermal cycling resistance, and microstructures were evaluated. The alloy displays at 1000 C an ultimate tensile strength of 58 MPa and a 100-hour rupture life at a stress of 21 MPa. Thermal cycling to 1100 C induces faceting in the TaC fibers.

  14. Rapid Solidification and Magnetic Properties of (Fe,Co)-(Fe,Co)17Gd2 Pseudo-Binary Eutectic Alloys.

    PubMed

    Yao, W J; Zhang, Y Y; Wang, N; Lee, J H

    2015-03-01

    The (Fe,Co)-(Fe,Co)17Gd2 pseudo-binary eutectic system has been determined by investigating phase compositions on the analysis of DSC, EDS and XRD. The rapid solidification of Gd7.3Fe30.56Co62.14, Gd9Fe30Co61 and Gd9.63Fe29.79Co60.58 ternary alloys is realized by single roller techniques. With a rising cooling rate, the equiaxed zone near the roller surface expands inwards. For Gd7.3Fe30.56Co62.14 hypoeutectic alloy ribbons, the feathery irregular eutectic zone shrinks and the grains (Fe,Co) near the free surface are refined. (Fe,Co) equiaxed dendrites plus the radial, irregular eutectic ultimately fill in the ribbon at the maximum cooling rate. For Gd9Fe30Co61 near-eutectic alloy ribbons, the growth direction of irregular eutectics near the free surface becomes more and more perpendicular to the surface, and finally the whole ribbons are occupied by the fine, irregular eutectic. The dendritic spacing of the (Fe,Co)17Gd2 phase which grows from the roller surface to the free surface in Gd9.63Fe29.79Co60.58 alloy ribbons becomes smaller. The grain size of the (Fe,Co)17Gd2 dendrite and the fraction of (Fe,Co) soft phase in alloy ribbons, which determine coercivity in the pseudo-binary eutectic system, vary with the increase of the cooling rate. Of the three alloys, the Gd9Fe30Co61 alloy has the best hard magnetic properties at Vr = 20 m/s; the maximum coercivity Hc is 431.34 Oe.

  15. Brazing characteristics of a Zr-Ti-Cu-Fe eutectic alloy filler metal for Zircaloy-4

    NASA Astrophysics Data System (ADS)

    Lee, Jung G.; Lim, C. H.; Kim, K. H.; Park, S. S.; Lee, M. K.; Rhee, C. K.

    2013-10-01

    A Zr-Ti-Cu-Fe quaternary eutectic alloy was employed as a new Be-free brazing filler metal for Zircaloy-4 to supersede physically vapor-deposited Be coatings used conventionally with several disadvantages. The quaternary eutectic composition of Zr58Ti16Cu10Fe16 (at.%) showing a low melting temperature range from 832 °C to 853 °C was designed by a partial substitution of Zr with Ti based on a Zr-Cu-Fe ternary eutectic system. By applying an alloy ribbon with the determined composition, a highly reliable joint was obtained with a homogeneous formation of predominantly grown α-Zr phases owing to a complete isothermal solidification, exhibiting strength higher than that of Zircaloy-4. The homogenization of the joint was rate-controlled by the diffusion of the filler elements (Ti, Cu, and Fe) into the Zircaloy-4 base metal, and the detrimental segregation of the Zr2Fe phase in the central zone was completely eliminated by an isothermal holding at a brazing temperature of 920 °C for 10 min.

  16. Specific heat capacity of liquid and solid Ni83.5Ti16.5 eutectic alloy

    NASA Astrophysics Data System (ADS)

    Luo, S. B.; Wang, W. L.; Chang, J.; Xia, Z. C.; Wei, B.

    2017-07-01

    The specific heat capacity of undercooled liquid Ni83.5Ti16.5 eutectic alloy was experimentally determined by electromagnetic levitation and drop calorimeter techniques. It decreased from 39.39 to 38.63 J mol-1 K-1 when the liquid undercooling increased from 0 to 189 K. As for solid alloy, the specific heat capacity was measured by differential scanning calorimetry. It gradually reduced with decreasing temperature and dropped to 24.75 J mol-1 K-1 at the temperature of 293 K. In addition, the thermal diffusivity and eutectic growth kinetics of undercooled liquid alloy were analyzed in the light of the measured specific heat capacity.

  17. Structure of molten Al and eutectic Al-Si alloy studied by neutron diffraction

    SciTech Connect

    Dahlborg, U.; Kramer, Matthew J.; Besser, M.; Morris, J. R.; Calvo-Dahlborg, M.

    2012-11-24

    The structure of molten eutectic Al87.8Si12.2 alloy has been studied by neutron diffraction during a temperature cycle. For comparison measurements were performed on pure molten Al. The measurements show that the alloy after heating above the liquidus contains particles of two kinds, aluminum-rich and silicon-rich. The silicon-rich particles are partly dissolved after a further heating. Earlier published data obtained by the γ-ray absorption technique of the density of the molten eutectic Al–Si alloy had demonstrated the existence of two temperatures above the liquidus temperature: A dissolution temperature Td, at which the microstructure of the melt inherited from the ingot starts to dissolve and a branching temperature, Tb, at which the melt reaches a fully mixed state. The highest temperature that was possible to reach during the neutron experiments lies between Td and Tb. The obtained results support these conclusions that molten alloys after melting are inhomogeneous up to a temperature well above the liquidus. Moreover, the difference in shape between the static structure factors measured by neutron and X-ray diffraction on molten aluminum is observed and is found to be more accentuated and to extend to larger wavevectors than in earlier works.

  18. Characteristics of Eutectic α(Cr,Fe)-(Cr,Fe)23C6 in the Eutectic Fe-Cr-C Hardfacing Alloy

    NASA Astrophysics Data System (ADS)

    Lai, Hsuan-Han; Hsieh, Chih-Chun; Lin, Chi-Ming; Wu, Weite

    2017-01-01

    A specific eutectic (Cr,Fe)-(Cr,Fe)23C6 structure had been previously reported in the research studies of Fe-Cr-C hardfacing alloys. In this study, a close observation and discussion of the eutectic (Cr,Fe)-(Cr,Fe)23C6 were conducted. The eutectic solidification occurred when the chromium content of the alloy exceeded 35 wt pct. The eutectic structure showed a triaxial radial fishbone structure which was the so called "complex regular structure." Lamellar costa plates showed local asymmetry at two sides of a spine. Individual costae were able to combine as one, and spines showed extra branches. Costae that were nearly parallel to the heat flow direction were longer than those that were vertical to the heat flow direction. The triaxial spines preferred to intersect at 120 deg, while the costae preferred to intersect the spine at 90 deg and 35.26 deg due to the lattice relationships. The solidified metal near the fusion boundary showed an irregular structure instead of a complex regular structure. The reason for the irregular morphology was the high growth rate near the fusion boundary.

  19. Refinement of Eutectic Si in High Purity Al-5Si Alloys with Combined Ca and P Additions

    NASA Astrophysics Data System (ADS)

    Ludwig, Thomas Hartmut; Li, Jiehua; Schaffer, Paul Louis; Schumacher, Peter; Arnberg, Lars

    2015-01-01

    The effects of combined additions of Ca and P on the eutectic Si in a series of high purity Al-5 wt pct Si alloys have been investigated with the entrained droplet technique and complementary sets of conventional castings. Differential scanning calorimetry (DSC) and thermal analysis were used to investigate the eutectic droplet undercooling and the recalescence undercooling, respectively. Optical microscopy, SEM, EPMA, and TEM were employed to characterize the resultant microstructures. It was found that 250 ppm Ca addition to Al-5Si wt pct alloys with higher P contents leads to a significant increase of the eutectic droplet undercooling. For low or moderate cooling rates, the TEM results underline that Ca additions do not promote Si twinning. Thus, a higher twin density cannot be expected in Ca containing Al-Si alloys after, e.g., sand casting. Consequently, a refinement of the eutectic Si from coarse flake-like to fine plate-like structure, rather than a modification of the eutectic Si to a fibrous morphology, was achieved. This strongly indicates that the main purpose of Ca additions is to counteract the coarsening effect of the eutectic Si imposed by higher P concentrations. Significant multiple Si twinning was observed in melt-spun condition; however, this can be attributed to the higher cooling rate. After DSC heating (slow cooling), most of Si twins disappeared. Thus, the well-accepted impurity-induced twinning mechanism may be not valid in the case of Ca addition. The possible refinement mechanisms were discussed in terms of nucleation and growth of eutectic Si. We propose that the pre-eutectic Al2Si2Ca phase and preferential formation of Ca3P2 deactivate impurity particles, most likely AlP, poisoning the nucleation sites for eutectic Si.

  20. Kinetic Monte Carlo Simulations of Rod Eutectics and the Surface Roughening Transition in Binary Alloys

    NASA Technical Reports Server (NTRS)

    Bentz, Daniel N.; Betush, William; Jackson, Kenneth A.

    2003-01-01

    In this paper we report on two related topics: Kinetic Monte Carlo simulations of the steady state growth of rod eutectics from the melt, and a study of the surface roughness of binary alloys. We have implemented a three dimensional kinetic Monte Carlo (kMC) simulation with diffusion by pair exchange only in the liquid phase. Entropies of fusion are first chosen to fit the surface roughness of the pure materials, and the bond energies are derived from the equilibrium phase diagram, by treating the solid and liquid as regular and ideal solutions respectively. A simple cubic lattice oriented in the {100} direction is used. Growth of the rods is initiated from columns of pure B material embedded in an A matrix, arranged in a close packed array with semi-periodic boundary conditions. The simulation cells typically have dimensions of 50 by 87 by 200 unit cells. Steady state growth is compliant with the Jackson-Hunt model. In the kMC simulations, using the spin-one Ising model, growth of each phase is faceted or nonfaceted phases depending on the entropy of fusion. There have been many studies of the surface roughening transition in single component systems, but none for binary alloy systems. The location of the surface roughening transition for the phases of a eutectic alloy determines whether the eutectic morphology will be regular or irregular. We have conducted a study of surface roughness on the spin-one Ising Model with diffusion using kMC. The surface roughness was found to scale with the melting temperature of the alloy as given by the liquidus line on the equilibrium phase diagram. The density of missing lateral bonds at the surface was used as a measure of surface roughness.

  1. Revealing heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys

    PubMed Central

    Li, Jiehua; Hage, Fredrik S.; Liu, Xiangfa; Ramasse, Quentin; Schumacher, Peter

    2016-01-01

    The heterogeneous nucleation of primary Si and eutectic Si can be attributed to the presence of AlP. Although P, in the form of AlP particles, is usually observed in the centre of primary Si, there is still a lack of detailed investigations on the distribution of P within primary Si and eutectic Si in hypereutectic Al-Si alloys at the atomic scale. Here, we report an atomic-scale experimental investigation on the distribution of P in hypereutectic Al-Si alloys. P, in the form of AlP particles, was observed in the centre of primary Si. However, no significant amount of P was detected within primary Si, eutectic Si and the Al matrix. Instead, P was observed at the interface between the Al matrix and eutectic Si, strongly indicating that P, in the form of AlP particles (or AlP ‘patch’ dependent on the P concentration), may have nucleated on the surface of the Al matrix and thereby enhanced the heterogeneous nucleation of eutectic Si. The present investigation reveals some novel insights into heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys and can be used to further develop heterogeneous nucleation mechanisms based on adsorption. PMID:27120994

  2. Revealing heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys.

    PubMed

    Li, Jiehua; Hage, Fredrik S; Liu, Xiangfa; Ramasse, Quentin; Schumacher, Peter

    2016-04-28

    The heterogeneous nucleation of primary Si and eutectic Si can be attributed to the presence of AlP. Although P, in the form of AlP particles, is usually observed in the centre of primary Si, there is still a lack of detailed investigations on the distribution of P within primary Si and eutectic Si in hypereutectic Al-Si alloys at the atomic scale. Here, we report an atomic-scale experimental investigation on the distribution of P in hypereutectic Al-Si alloys. P, in the form of AlP particles, was observed in the centre of primary Si. However, no significant amount of P was detected within primary Si, eutectic Si and the Al matrix. Instead, P was observed at the interface between the Al matrix and eutectic Si, strongly indicating that P, in the form of AlP particles (or AlP 'patch' dependent on the P concentration), may have nucleated on the surface of the Al matrix and thereby enhanced the heterogeneous nucleation of eutectic Si. The present investigation reveals some novel insights into heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys and can be used to further develop heterogeneous nucleation mechanisms based on adsorption.

  3. Revealing heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys

    NASA Astrophysics Data System (ADS)

    Li, Jiehua; Hage, Fredrik S.; Liu, Xiangfa; Ramasse, Quentin; Schumacher, Peter

    2016-04-01

    The heterogeneous nucleation of primary Si and eutectic Si can be attributed to the presence of AlP. Although P, in the form of AlP particles, is usually observed in the centre of primary Si, there is still a lack of detailed investigations on the distribution of P within primary Si and eutectic Si in hypereutectic Al-Si alloys at the atomic scale. Here, we report an atomic-scale experimental investigation on the distribution of P in hypereutectic Al-Si alloys. P, in the form of AlP particles, was observed in the centre of primary Si. However, no significant amount of P was detected within primary Si, eutectic Si and the Al matrix. Instead, P was observed at the interface between the Al matrix and eutectic Si, strongly indicating that P, in the form of AlP particles (or AlP ‘patch’ dependent on the P concentration), may have nucleated on the surface of the Al matrix and thereby enhanced the heterogeneous nucleation of eutectic Si. The present investigation reveals some novel insights into heterogeneous nucleation of primary Si and eutectic Si by AlP in hypereutectic Al-Si alloys and can be used to further develop heterogeneous nucleation mechanisms based on adsorption.

  4. Deformation Behavior of the Percolating Eutectic Intermetallic in HPDC and Squeeze-Cast Mg Alloys

    NASA Astrophysics Data System (ADS)

    Zhang, Bao; Yang, Kun V.; Nagasekhar, Anumalasetty V.; Cáceres, Carlos H.; Easton, Mark

    2014-10-01

    The structural compliance of the spatially interconnected intermetallic network in a squeeze-cast MRI230D alloy was determined using focused ion beam (FIB) data and finite element (FE) modeling, and compared with data for a high-pressure die-cast AZ91D and three binary Mg-RE alloys from the existing literature. The respective elastic responses were sorted out into two characteristic behaviors: for eutectic volume fractions less than ~22% the behavior was akin to that of highly compliant, bending-dominated structures, whereas for larger fractions, it reproduced that of structurally efficient, stretch-dominated microtruss structures. In all cases, the contribution from the interconnected network added to the total strength of the alloy an amount comparable with the strengthening expected from a similar volume fraction of dispersed particles. Being more compliant, the bending-dominated structures appeared less prone to developing damage by cracking at low strains than the stretch dominated ones.

  5. Microstructure and properties of the eutectic 12Si-Al alloy subjected to barothermal treatment

    NASA Astrophysics Data System (ADS)

    Dedyaeva, E. V.; Nikiforov, P. N.; Padalko, A. G.; Talanova, G. V.; Shvorneva, L. I.

    2016-09-01

    A binary 12Si-Al alloy is subjected to barothermal treatment (hot isostatic pressing) at a temperature of 560°C and a pressure of 100 MPa for 3 h. This treatment is shown to result in a high degree of homogenization in the chemically and structurally heterogeneous initial alloy. As follows from the morphology of silicon microparticles, barothermal treatment of the 12Si-Al alloy leads to thermodynamically promoted silicon dissolution in the aluminum matrix up to 10 at % with the formation of a metastable supersaturated solid solution, which decomposes upon cooling. The process of removal of porosity, which results in the formation of a high-density homogeneous material, is analyzed. After a cycle of barothermal treatment, a bimodal size distribution of the silicon phase constituent forms in the 12Si-Al alloy at an average microparticle size of 2.7 μm and an average nanoparticle size of 36 nm. The linear thermal expansion coefficient of the alloy decreases after barothermal treatment, and the microhardness of the eutectic alloy is determined after this treatment. Barothermal treatment of the 12Si-Al alloy is shown to be an effective tool for the removal of microporosity, achieving a high degree of homogenization, and forming a near-optimum bimodal size distribution of the silicon structural constituent, which is comparable with or even exceeds the results of conventional heat treatment of the material at atmospheric or lower pressure.

  6. Phase Structure and Cyclic Deformation in Eutectic Tin-Lead Alloy: A Numerical Analysis

    SciTech Connect

    FANG,HUEI ELIOT; Li,W; SHEN,Y.-L

    1999-09-09

    This study is devoted to providing a mechanistic rationale of coarsening induced failure in solder alloys during thermomechanical fatigue. Micromechanical modeling of cyclic deformation of eutectic tin-lead alloy was undertaken using the finite element method. The models consist of regularly arranged tin-rich and lead-rich phases, simulating the lamellar array and colony structure in a typical eutectic system. A fine structure and a coarse structure, bearing the same phase fraction but different in the aspect ratio of each lead-rich layer and in the number of lead-rich layers in each colony, are utilized for representing the microstructure before and after coarsening, respectively. Both phases are treated as elastic-plastic solids with their respective properties. For simplicity the creep effect is ignored without compromising the main objective of this study. Cyclic loading under pure shear and uniaxial conditions is modeled. It is found that both the fine and coarse structures exhibit essentially the same macroscopic stress-strain response. The coarse structure, however, shows a greater maximum effective plastic strain on a local scale throughout the deformation. The numerical result implies that, in a solder joint, a locally coarsened region may not be mechanically weaker than its surrounding, but it is subject to early damage initiation due to accumulated plasticity. Other implications regarding solder alloy failure and micromechanical modeling of two-phase materials are discussed.

  7. Microstructural, mechanical, and electrical characterization of directionally solidified Al-Cu-Mg eutectic alloy

    NASA Astrophysics Data System (ADS)

    Kaygısız, Yusuf; Maraşlı, Necmettin

    2017-04-01

    The composition of an Al-Cu-Mg ternary eutectic alloy was chosen to be Al-30 wt% Cu-6 wt % Mg to have the Al2Cu and Al2CuMg solid phases within an aluminum matrix (α-Al) after its solidification from the melt. The alloy Al-30 wt % Cu-6 wt % Mg was directionally solidified at a constant temperature gradient ( G = 8.55 K/mm) with different growth rates V, from 9.43 to 173.3 μm/s, by using a Bridgman-type furnace. The lamellar eutectic spacings (λE) were measured from transverse sections of the samples. The functional dependencies of lamellar spacings λE ({λ _{A{l_2}CuMg}} and {λ _{A{l_2}Cu}} in μm), microhardness H V (in kg/mm2), tensile strength σT (in MPa), and electrical resistivity ρ (in Ω m) on the growth rate V (in μm/s) were obtained as {λ _{A{l_2}CuMg}} = 3.05{V^{ - 0.31}}, {λ _{A{l_2}Cu}} = 6.35{V^{ - 0.35}}, {H_V} = 308.3{( V )^{ - 0.33}}; σT= 408.6( V)0.14, and ρ = 28.82 × 10-8( V)0.11, respectively for the Al-Cu-Mg eutectic alloy. The bulk growth rates were determined as λ _{A{l_2}CuMg}^2V = 93.2 and λ _{A{l_2}Cu}^2V = 195.76 by using the measured values of {λ _{A{l_2}CuMg}}, {λ _{A{l_2}Cu}} and V. A comparison of present results was also made with the previous similar experimental results.

  8. Vaporization of liquid Pb-Li eutectic alloy from 1000K to 1200K - A high temperature mass spectrometric study

    NASA Astrophysics Data System (ADS)

    Jain, U.; Mukherjee, A.; Dey, G. K.

    2017-09-01

    Liquid lead-lithium eutectic will be used as a coolant in fusion reactor blanket loop. Vapor pressure of the eutectic is an important parameter to accurately predict its in-loop behavior. Past measurements of vapor pressure of the eutectic relied on indirect methods. In this paper, we report for the first time the in-situ vaporization behavior of the liquid alloy between 1042 and 1176 K by Knudsen effusion mass spectrometry (KEMS). It was seen that the vaporization occurred by independent evaporation of lead and lithium. No complex intermetallic vapor was seen in the mass spectra. The partial pressures and enthalpy of vaporization of Pb and Li were evaluated directly from the measured ion intensities formed from the equilibrium vapor over the alloy. The activity of Li over a temperature range of 1042-1176 K was found to be 4.8 × 10-5 to that of pure Li, indicating its very low activity in the alloy.

  9. Phase selection during crystallization of undercooled liquid eutectic lead-tin alloys

    NASA Technical Reports Server (NTRS)

    Fecht, H. J.

    1991-01-01

    During rapid solidification substantial amounts of undercooling are in general required for formation of metastable phases. Crystallization at varying levels of undercooling and melting of metastable phases were studied during slow cooling and heating of emulsified PB-Sn alloys. Besides the experimental demonstration of the reversibility of metastable phase equilibra, two different principal solidification paths have been identified and compared with the established metastable phase diagram and predictions from classical nucleation theory. The results suggest that the most probable solidification path is described by the 'step rule' resulting in the formation of metastable phases at low undercooling, whereas the stable eutectic phase mixture crystallizes without metastable phase formation at high undercooling.

  10. Fraction eutectic measurements in slowly cooled Pb - 15 wt percent Sn alloys

    NASA Technical Reports Server (NTRS)

    Studer, Anthony C.; Laxmanan, V.

    1988-01-01

    A space shuttle experiment employing the General Purpose Furnace in its isothermal mode of operation is currently manifested for flight circa 1989. The aim of this experiment was to investigate the role of gravity in a slowly, and isothermally, cooled sample of a binary Pb - 15 wt percent Sn alloy. Ground based work in support of the microgravity experiment is discussed. In particular, it is shown that fraction eutectic measurements using an image analyzer, can be used to satisfactorily describe macrosegregation occurring in these slowly cooled ingots.

  11. Phase selection during crystallization of undercooled liquid eutectic lead-tin alloys

    NASA Technical Reports Server (NTRS)

    Fecht, H. J.

    1991-01-01

    During rapid solidification substantial amounts of undercooling are in general required for formation of metastable phases. Crystallization at varying levels of undercooling and melting of metastable phases were studied during slow cooling and heating of emulsified PB-Sn alloys. Besides the experimental demonstration of the reversibility of metastable phase equilibra, two different principal solidification paths have been identified and compared with the established metastable phase diagram and predictions from classical nucleation theory. The results suggest that the most probable solidification path is described by the 'step rule' resulting in the formation of metastable phases at low undercooling, whereas the stable eutectic phase mixture crystallizes without metastable phase formation at high undercooling.

  12. Frequency-Switchable Metamaterial Absorber Injecting Eutectic Gallium-Indium (EGaIn) Liquid Metal Alloy.

    PubMed

    Ling, Kenyu; Kim, Hyung Ki; Yoo, Minyeong; Lim, Sungjoon

    2015-11-06

    In this study, we demonstrated a new class of frequency-switchable metamaterial absorber in the X-band. Eutectic gallium-indium (EGaIn), a liquid metal alloy, was injected in a microfluidic channel engraved on polymethyl methacrylate (PMMA) to achieve frequency switching. Numerical simulation and experimental results are presented for two cases: when the microfluidic channels are empty, and when they are filled with liquid metal. To evaluate the performance of the fabricated absorber prototype, it is tested with a rectangular waveguide. The resonant frequency was successfully switched from 10.96 GHz to 10.61 GHz after injecting liquid metal while maintaining absorptivity higher than 98%.

  13. Frequency-Switchable Metamaterial Absorber Injecting Eutectic Gallium-Indium (EGaIn) Liquid Metal Alloy

    PubMed Central

    Ling, Kenyu; Kim, Hyung Ki; Yoo, Minyeong; Lim, Sungjoon

    2015-01-01

    In this study, we demonstrated a new class of frequency-switchable metamaterial absorber in the X-band. Eutectic gallium-indium (EGaIn), a liquid metal alloy, was injected in a microfluidic channel engraved on polymethyl methacrylate (PMMA) to achieve frequency switching. Numerical simulation and experimental results are presented for two cases: when the microfluidic channels are empty, and when they are filled with liquid metal. To evaluate the performance of the fabricated absorber prototype, it is tested with a rectangular waveguide. The resonant frequency was successfully switched from 10.96 GHz to 10.61 GHz after injecting liquid metal while maintaining absorptivity higher than 98%. PMID:26561815

  14. Directional solidification and characterization of near eutectic Sm2CO17/Co alloys

    NASA Technical Reports Server (NTRS)

    Pirich, Ronald G.

    1986-01-01

    The effects of directional solidification processing on the microstructural, compositional, and magnetic properties of near eutectic Co-Sm alloys (about 9 at. pct Sm) have been studied. Initial investigations have been performed at modest thermal gradients in the liquid, G(L) less than 60 C/cm and over a range of furnace (solidification) velocities, V = 0.8 45.4 cm/h. The primary dendrite spacing for near eutectic Sm2Co17/Co scaled with 1/sq rt V and varied from about 50 microns for V greater than or equal to 20 cm/h to hundreds of microns for V less than 10 cm/h, while the rod eutectic diameter and interrod spacing were an order of magnitude smaller. For both dendritic and cooperative growth, the associated permanent magnet properties were rather poor, e.g., remanence less than 4 kG and coercive force less than 1 kOe for the smallest dendrite and rod diameter dimensions encountered, although the magnetic hardness for the rod eutetic was larger than for the dendritic microstructure. Magnetization as a function of sample orientation indicated that the easy axis of magnetization was primarily along the direction of solidification for both ferromagnetic phases.

  15. Effect of Sc and Sr on the Eutectic Si Morphology and Tensile Properties of Al-Si-Mg Alloy

    NASA Astrophysics Data System (ADS)

    Xu, Cong; Wang, Fang; Mudassar, Hussain; Wang, Chengyuan; Hanada, Shuji; Xiao, Wenlong; Ma, Chaoli

    2017-04-01

    To study the effect of Sc and Sr additions on modifying eutectic silicon particles and mechanical properties for Al-Si-Mg casting alloy, they were added with different amounts in F357 alloy without beryllium addition in the present work. It was found that (0.4 wt.% Sc and 0.04 wt.% Sr)-modified F357 alloy presented the optimal tensile properties when compared with the individual addition of Sc or Sr. This was mainly attributed to the synergic modification of eutectic Si in F357 alloys due to the combined additions of Sc and Sr. The silicon modification mechanisms via Sc and Sr were emphasized to be examined in this paper, and the fracture mechanism of the obtained alloys was also discussed.

  16. Effect of Sc and Sr on the Eutectic Si Morphology and Tensile Properties of Al-Si-Mg Alloy

    NASA Astrophysics Data System (ADS)

    Xu, Cong; Wang, Fang; Mudassar, Hussain; Wang, Chengyuan; Hanada, Shuji; Xiao, Wenlong; Ma, Chaoli

    2017-03-01

    To study the effect of Sc and Sr additions on modifying eutectic silicon particles and mechanical properties for Al-Si-Mg casting alloy, they were added with different amounts in F357 alloy without beryllium addition in the present work. It was found that (0.4 wt.% Sc and 0.04 wt.% Sr)-modified F357 alloy presented the optimal tensile properties when compared with the individual addition of Sc or Sr. This was mainly attributed to the synergic modification of eutectic Si in F357 alloys due to the combined additions of Sc and Sr. The silicon modification mechanisms via Sc and Sr were emphasized to be examined in this paper, and the fracture mechanism of the obtained alloys was also discussed.

  17. Heat treating of a lamellar eutectic alloy /gamma/gamma prime + delta/

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.; Dreshfield, R. L.

    1976-01-01

    Eutectic superalloys are being developed at several laboratories for application as aircraft gas turbine airfoils. One such alloy gamma/gamma prime + delta was subjected to several heat treatments to determine if its mechanical properties could be improved. It was found that by partially dissolving the gamma prime at 1210 C and then aging at 900 C, the tensile strength can be increased about 12 per cent at temperatures up to 900 C. At 1040 C, no change in tensile strength was observed. Times to rupture were measured between 760 and 1040 C and were essentially the same or greater than for as-grown material. Tensile and rupture ductility of the alloy were reduced by heat treatment.

  18. Density functional theory study of the interfacial properties of Ni/Ni3Si eutectic alloy

    NASA Astrophysics Data System (ADS)

    Zhao, Yuhong; Wen, Zhiqin; Hou, Hua; Guo, Wei; Han, Peide

    2014-06-01

    In order to clarify the heterogeneous nucleation potential of α-Ni grains on Ni3Si particles in Ni-Ni3Si eutectic alloy, the work of adhesion (Wad), fracture toughness (G), interfacial energy (γi), and electronic structure of the index (0 0 1), (1 1 0) and (1 1 1) Ni/Ni3Si interfaces with two different cohesive manners are investigated using first-principles method based on density functional theory. Results indicate that the center site stacking sequence (OM) is preferable to continue the natural stacking sequence of bulk Ni and Ni3Si. Since OM stacking interfaces have larger Wad, G and γi than that of the top site stacking (OT) interfaces. The Ni/Ni3Si (1 1 0) interface with OM stacking has the best mechanical properties. Therefore, the formation of this interface can improve the stability, ductility and fracture toughness of Ni-Ni3Si eutectic alloy. The calculated interfacial energy of Ni/Ni3Si (0 0 1), (1 1 0) and (1 1 1) interfaces with OM stacking proves the excellent nucleation potency of Ni3Si particles for α-Ni phase from thermodynamic considerations. Besides, the electronic structure and chemical bonding of (1 1 0) interface with OM stacking are also discussed.

  19. Influence of Lanthanum on Solidification, Microstructure, and Mechanical Properties of Eutectic Al-Si Piston Alloy

    NASA Astrophysics Data System (ADS)

    Ahmad, R.; Asmael, M. B. A.

    2016-07-01

    The effects of Lanthanum (La) concentration on the solidification parameters of the α-Al, Al-Si, and Al-Cu phases and on the microstructure, tensile, and hardness properties of eutectic Al-Si-Cu-Mg alloy were systematically investigated. The solidification parameters were examined using computer-aided cooling curve thermal analysis (CA-CCTA). The cooling curve and microstructure analysis showed that La altered the Si structure. The nucleation and growth temperatures of eutectic Si decreased when 0.3 wt.% La was added, and a high depression temperature was obtained with 1.0 wt.% La. High amounts of La considerably modified the Si structure and decreased the area and aspect ratio by 69.9 and 51%, respectively. The thermal analysis result recorded a faster freezing time with the La addition and a 36% alteration in the secondary dendrite arm spacing. Two secondary or ternary La-rich intermetallic phases were formed with needle- and plate-like structures. Furthermore, the mechanical properties were investigated by hardness and tensile tests with different La concentrations. The addition of small amounts of La (0.1 wt.%) significantly improved the ultimate tensile strength and quality index of the Al-Si-Cu-Mg alloy. In addition, the hardness value of Al-11Si-Cu increased by 7-8% with the increasing amount of La added.

  20. Liquid-liquid structure transition and nucleation in undercooled Co-B eutectic alloys

    NASA Astrophysics Data System (ADS)

    He, Yixuan; Li, Jinshan; Wang, Jun; Kou, Hongchao; Beagunon, Eric

    2017-06-01

    Cyclic superheating and cooling were carried out for the undercooled hypereutectic Co80B20, eutectic Co81.5B18.5, and hypoeutectic Co83B17 alloys. For each alloy, there is a critical overheating temperature T c ° at which there is a sharp increase of the mean undercooling, i.e., below (above) T c ° , and the mean undercooling is about 80 °C (200 °C). DSC measurements show that there is a thermal absorption peak in the heating process, the peak temperature of which is nearly equal to the critical overheating temperature, indicating that the temperature-induced liquid-liquid structure transition does occur and should relate highly to nucleation in the undercooled Co-B eutectic melts. The effect of the liquid-liquid structure transition on nucleation was interpreted by the recent nucleation theory that considers the structures of overheated melts, and the composition-dependent overheating temperature was ascribed to the change of local favored structures. The present work provides further evidences for the liquid-liquid structure transition and is helpful for understanding solidification in undercooled melts.

  1. Modified Welding Technique of a Hypo-Eutectic Al-Cu Alloy for Higher Mechanical Properties

    NASA Astrophysics Data System (ADS)

    Ghosh, B. R.; Gupta, R. K.; Biju, S.; Sinha, P. P.

    GTAW process is used for welding of pressure vessels made of hypo-eutectic Al-Cu alloy AA2219 containing 6.3% Cu. As welded Yield strength of the alloy was found to be in the range of 140-150 MPa, using conventional single pass GTAW technique on both AC and DCSP modes. Interestingly, it was also found that weld-strength decreased with increase in thickness of the weld coupons. Welding metallurgy of AA2219 Al alloy was critically reviewed and factors responsible for lower properties were identified. Multipass GTAW on DCSP mode was postulated to improve the weld strength of this alloy. A systematic experimentation using 12 mm thick plates was carried out and YS of 200 MPa has been achieved in the as welded condition. Thorough characterization including optical and electron microscopy was conducted to validate the metallurgical phenomena attributable to improvement in weld strength. This paper presents the conceptual understanding of welding metallurgy of AA2219 alloy and validation by experiments, which could lead to better weld properties using multipass GTAW on DCSP mode.

  2. Study of Heterogeneous Nucleation of Eutectic Si in High-Purity Al-Si Alloys with Sr Addition

    NASA Astrophysics Data System (ADS)

    Zarif, Muhammad; McKay, Brian; Schumacher, Peter

    2011-06-01

    Al-5 wt pct Si master-alloys with controlled Sr and/or P addition/s were produced using super purity Al 99.99 wt pct and Si 99.999 wt pct materials in an arc melter. The master-alloy was melt-spun resulting in the production of thin ribbons. The Al matrix of the ribbons contained entrained Al-Si eutectic droplets that were subsequently investigated. Differential scanning calorimetry, thermodynamic calculations, and transmission electron microscopy techniques were employed to examine the effect of the Sr and P additions on eutectic undercoolings and nucleation phenomenon. Results indicate that, unlike P, Sr does not promote nucleation. Increasing Sr additions depressed the eutectic nucleation temperature. This may be a result of the formation of a Sr phase that could consume or detrimentally affect potent AlP nucleation sites.

  3. Feasibility study of tungsten as a diffusion barrier between nickel-chromium-aluminum and Gamma/Gamma prime - Delta eutectic alloys

    NASA Technical Reports Server (NTRS)

    Young, S. G.; Zellars, G. R.

    1978-01-01

    Coating systems proposed for potential use on eutectic alloy components in high-temperature gas turbine engines were studied with emphasis on deterioration of such systems by diffusion. A 1-mil thick W sheet was placed between eutectic alloys and a NiCrAl layer. Layered test specimens were aged at 1100 C for as long as long as 500 hours. Without the W barrier, the delta phase of the eutectic deteriorated by diffusion of Nb into the NiCrAl. Insertion of the W barrier stopped the diffusion of Nb from delta. Chromium diffusion from the NiCrAl into the gamma/gamma prime phase of the eutectic was greatly reduced by the barrier. However, the barrier thickness decreased with time; and W diffused into both the NiCrAl and the eutectic. When the delta platelets were alined parallel to the NiCrAl layer, rather than perpendicular, diffusion into the eutectic was reduced.

  4. Microstructures in a ternary eutectic alloy: devising metrics based on neighbourhood relationships

    NASA Astrophysics Data System (ADS)

    Dennstedt, A.; Choudhury, A.; Ratke, L.; Nestler, B.

    2016-03-01

    Ternary eutectics, where three phases form simultaneously from the melt, present an opportunity to study the fundamental science of microstructural pattern formation during the process of solidification. In this paper we investigate these phenomena, both experimentally and by phase-field simulations. The aim is to develop necessary characterisation tools which can be applied to both experimentally determined and simulated microstructures for a quantitative comparison between simulations and experiments. In SEM images of experimental cross sections of directionally solidified Ag-Al-Cu ternary eutectic alloy at least six different types of microstructures are observed. Corresponding 3D phase-field simulations for different solidification conditions and compositions allow us to span and isolate the material parameters which influence the formation of three-phase patterns. Both experimental and simulated microstructures were analysed regarding interface lengths, triple points and number of neighbours. As a result of this integrated experimental and computational effort we conclude that neighbourhood relationships as described herein, turn out to be an appropriate basis to characterise order in patterns.

  5. Gravitationally induced convection during directional solidification of off-eutectic Mn-Bi alloys

    NASA Technical Reports Server (NTRS)

    Pirich, R. G.

    1982-01-01

    The effects of thermal and solute gradient, gravity induced convection during vertical directional solidification, on longitudinal macrosegregation of Bi and Mn rich off-eutectic starting compositions, has been studied as a function of composition, growth velocity and gravity vector orientation. Since the morphology of these alloys is characterized by an aligned, rodlike permanent magnet composite when grown cooperatively, the magnetic properties were used to measure composition segregation and the transition from dendritic to composite growth. Severe macrosegregation was observed in all cases studied and the degree of convection inferred by modeling the observed composition segregation using a stagnant film approach. Morphological stability was found to follow a constitutional supercooling-type law for both Bi and Mn rich compositions.

  6. Atomic mobility in a ternary liquid Ga-In-Sn alloy of the eutectic composition

    NASA Astrophysics Data System (ADS)

    Nefedov, D. Yu.; Antonenko, A. O.; Podorozhkin, D. Yu.; Uskov, A. V.; Charnaya, E. V.; Lee, M. K.; Chang, J. L.; Haase, J.; Michel, D.; Kumzerov, Yu. A.; Fokin, A. V.; Samoilovich, M. I.; Bugaev, A. S.

    2017-02-01

    The nuclear spin-lattice relaxation and Knight shift of 71Ga, 69Ga, and 115In nuclei in a ternary liquid gallium-indium-tin alloy of the eutectic composition, which was introduced into pores of an opal matrix and porous glasses with pore sizes of 18 and 7 nm, have been investigated and compared with those for the bulk melt. It has been found that longitudinal relaxation is accelerated and the Knight shift is decreased, depending on the size of pores. The correlation time of the atomic motion has been calculated for the nanostructured melt in porous matrices. It has been shown that the atomic mobility in the melt decreases with decreasing size of pores in the glasses.

  7. Development and Evaluation of Directionally-Solidified NiAl/(CR,MO)-Based Eutectic Alloys for Airfoil Applications

    NASA Technical Reports Server (NTRS)

    Raj, S. V.; Locci, I. E.; Whittenberger, J. D.

    2001-01-01

    The results of recent efforts to develop directionally-solidified alloys based on the Ni-33Al-31Cr-3Mo eutectic composition are discussed. These developmental efforts included studying the effects of macroalloying and growth rates on microstructure formation as well as the elevated temperature compressive and tensile properties of these alloys. These observations revealed that contrary to conventional opinion, the cellular microstructure was stronger and tougher than the planar eutectic microstructure due to a microstructural refinement of the cell size and interlamellar spacing. The high temperature strengths of these alloys are compared with those of commercial superalloys and advanced NiAl single crystals. The implications of this research on airfoil manufacturing and applications are discussed.

  8. Deformation mechanisms to ameliorate the mechanical properties of novel TRIP/TWIP Co-Cr-Mo-(Cu) ultrafine eutectic alloys.

    PubMed

    Kim, J T; Hong, S H; Park, H J; Kim, Y S; Suh, J Y; Lee, J K; Park, J M; Maity, T; Eckert, J; Kim, K B

    2017-01-09

    In the present study, the microstructural evolution and the modulation of the mechanical properties have been investigated for a Co-Cr-Mo (CCM) ternary eutectic alloy by addition of a small amount of copper (0.5 and 1 at.%). The microstructural observations reveal a distinct dissimilarity in the eutectic structure such as a broken lamellar structure and a well-aligned lamellar structure and an increasing volume fraction of Co lamellae as increasing amount of copper addition. This microstructural evolution leads to improved plasticity from 1% to 10% without the typical tradeoff between the overall strength and compressive plasticity. Moreover, investigation of the fractured samples indicates that the CCMCu alloy exhibits higher plastic deformability and combinatorial mechanisms for improved plastic behavior. The improved plasticity of CCMCu alloys originates from several deformation mechanisms; i) slip, ii) deformation twinning, iii) strain-induced transformation and iv) shear banding. These results reveal that the mechanical properties of eutectic alloys in the Co-Cr-Mo system can be ameliorated by micro-alloying such as Cu addition.

  9. Deformation mechanisms to ameliorate the mechanical properties of novel TRIP/TWIP Co-Cr-Mo-(Cu) ultrafine eutectic alloys

    PubMed Central

    Kim, J. T.; Hong, S. H.; Park, H. J.; Kim, Y. S.; Suh, J. Y.; Lee, J. K.; Park, J. M.; Maity, T.; Eckert, J.; Kim, K. B.

    2017-01-01

    In the present study, the microstructural evolution and the modulation of the mechanical properties have been investigated for a Co-Cr-Mo (CCM) ternary eutectic alloy by addition of a small amount of copper (0.5 and 1 at.%). The microstructural observations reveal a distinct dissimilarity in the eutectic structure such as a broken lamellar structure and a well-aligned lamellar structure and an increasing volume fraction of Co lamellae as increasing amount of copper addition. This microstructural evolution leads to improved plasticity from 1% to 10% without the typical tradeoff between the overall strength and compressive plasticity. Moreover, investigation of the fractured samples indicates that the CCMCu alloy exhibits higher plastic deformability and combinatorial mechanisms for improved plastic behavior. The improved plasticity of CCMCu alloys originates from several deformation mechanisms; i) slip, ii) deformation twinning, iii) strain-induced transformation and iv) shear banding. These results reveal that the mechanical properties of eutectic alloys in the Co-Cr-Mo system can be ameliorated by micro-alloying such as Cu addition. PMID:28067248

  10. Validated thermodynamic prediction of AlP and eutectic (Si) solidification sequence in Al-Si cast alloys

    NASA Astrophysics Data System (ADS)

    Liang, S. M.; Schmid-Fetzer, R.

    2016-03-01

    The eutectic microstructure in hypoeutectic Al-Si cast alloys is strongly influenced by AlP particles which are potent nuclei for the eutectic (Si) phase. The solidification sequence of AlP and (Si) phases is, thus, crucial for the nucleation of eutectic silicon with marked impact on its morphology. This study presents this interdependence between Si- and P-compositions, relevant for Al-Si cast alloys, on the solidification sequence of AlP and (Si). These data are predicted from a series of thermodynamic calculations. The predictions are based on a self-consistent thermodynamic description of the Al-Si-P ternary alloy system developed recently. They are validated by independent experimental studies on microstructure and undercooling in hypoeutectic Al-Si alloys. A constrained Scheil solidification simulation technique is applied to predict the undercooling under clean heterogeneous nucleation conditions, validated by dedicated experimental observations on entrained droplets. These specific undercooling values may be very large and their quantitative dependence on Si and P content of the Al alloy is presented.

  11. Deformation mechanisms to ameliorate the mechanical properties of novel TRIP/TWIP Co-Cr-Mo-(Cu) ultrafine eutectic alloys

    NASA Astrophysics Data System (ADS)

    Kim, J. T.; Hong, S. H.; Park, H. J.; Kim, Y. S.; Suh, J. Y.; Lee, J. K.; Park, J. M.; Maity, T.; Eckert, J.; Kim, K. B.

    2017-01-01

    In the present study, the microstructural evolution and the modulation of the mechanical properties have been investigated for a Co-Cr-Mo (CCM) ternary eutectic alloy by addition of a small amount of copper (0.5 and 1 at.%). The microstructural observations reveal a distinct dissimilarity in the eutectic structure such as a broken lamellar structure and a well-aligned lamellar structure and an increasing volume fraction of Co lamellae as increasing amount of copper addition. This microstructural evolution leads to improved plasticity from 1% to 10% without the typical tradeoff between the overall strength and compressive plasticity. Moreover, investigation of the fractured samples indicates that the CCMCu alloy exhibits higher plastic deformability and combinatorial mechanisms for improved plastic behavior. The improved plasticity of CCMCu alloys originates from several deformation mechanisms; i) slip, ii) deformation twinning, iii) strain-induced transformation and iv) shear banding. These results reveal that the mechanical properties of eutectic alloys in the Co-Cr-Mo system can be ameliorated by micro-alloying such as Cu addition.

  12. Mechanical, electrical, and thermal properties of the directionally solidified Bi-Zn-Al ternary eutectic alloy

    NASA Astrophysics Data System (ADS)

    Şahin, M.; Çadırlı, E.

    2014-10-01

    A Bi-2.0Zn-0.2Al (wt%) ternary eutectic alloy was prepared using a vacuum melting furnace and a casting furnace. The samples were directionally solidified upwards at a constant growth rate ( V = 18.4 μm/s) under different temperature gradients ( G = 1.15-3.44 K/mm) and at a constant temperature gradient ( G = 2.66 K/mm) under different growth rates ( V = 8.3-500 μm/s) in a Bridgman-type directional solidification furnace. The dependence of microstructure parameter ( λ) on the solidification parameters ( G and V) and that of the microhardness (Hv) on the microstructure and solidification parameters were investigated. The resistivity ( ρ) measurements of the studied alloy were performed using the standard four-point-probe method, and the temperature coefficient of resistivity ( α) was calculated from the ρ- T curve. The enthalpy (Δ H) and the specific heat ( C p ) values were determined by differential scanning calorimetry analysis. In addition, the thermal conductivities of samples, obtained using the Wiedemann-Franz and Smith-Palmer equations, were compared with the experimental results. The results revealed that, the thermal conductivity values obtained using the Wiedemann-Franz and Smith-Palmer equations for the Bi-2.0Zn-0.2Al (wt%) alloy are in the range of 5.2-6.5 W/Km and 15.2-16.4 W/Km, respectively.

  13. Tin, Bismuth, and Tin–Bismuth Alloy Electrodeposition from Chlorometalate Salts in Deep Eutectic Solvents

    PubMed Central

    Vieira, Luciana; Burt, Jennifer; Richardson, Peter W.; Schloffer, Daniel; Fuchs, David; Moser, Alwin; Bartlett, Philip N.; Reid, Gillian

    2017-01-01

    Abstract The electrodeposition of tin, bismuth, and tin–bismuth alloys from SnII and BiIII chlorometalate salts in the choline chloride/ethylene glycol (1:2 molar ratio) deep eutectic solvent was studied on glassy carbon and gold by cyclic voltammetry, rotating disc voltammetry, and chronoamperometry. The SnII‐containing electrolyte showed one voltammetric redox process corresponding to SnII/Sn0. The diffusion coefficient of [SnCl3]−, detected as the dominating species by Raman spectroscopy, was determined from Levich and Cottrell analyses. The BiIII‐containing electrolyte showed two voltammetric reduction processes, both attributed to BiIII/Bi0. Dimensionless current/time transients revealed that the electrodeposition of both Sn and Bi on glassy carbon proceeded by 3D‐progressive nucleation at a low overpotential and changed to instantaneous at higher overpotentials. The nucleation rate of Bi on glassy carbon was considerably smaller than that of Sn. Elemental Sn and Bi were electrodeposited on Au‐coated glass slides from their respective salt solutions, as were Sn–Bi alloys from a 2:1 SnII/BiIII solution. The biphasic Sn–Bi alloys changed from a Bi‐rich composition to a Sn‐rich composition by making the deposition potential more negative. PMID:28638772

  14. Thermodynamic description and unidirectional solidification of eutectic organic alloys: IV. Binary systems neopentylglycol-succinonitrile and amino-methyl-propanediol-succinonitrile

    SciTech Connect

    Witusiewicz, V.T. . E-mail: victor@access.rwth-aachen.de; Sturz, L.; Hecht, U.; Rex, S.

    2005-01-03

    The temperature and enthalpy of transformations of organic alloys from the binary systems neopentylglycol-succinonitrile (NPG-SCN) and 2-amino-2-methyl-1,3-propanediol-succinonitrile (AMPD-SCN) were measured by means of differential scanning calorimetry (DSC). The phase diagrams of these binary systems were assessed via the CALPHAD approach using Thermo-Calc by simultaneously optimizing the thermodynamic and phase equilibrium data measured in the present work. Proper agreements between the experimental and calculated data for the phase diagrams as well as for the thermochemical properties were achieved. Experiments and calculations show that both the NPG-SCN and the AMPD-SCN systems exhibit a non-variant eutectic reaction with the eutectic point at 90.45 mol% SCN (318.0 K) and at 97.39 mol% SCN (325.7 K), respectively. In the NPG-SCN system the temperature of the eutectic reaction is about 3 K higher than the temperature of the transformation from the ordered crystals (OCs) to the orientationally disordered crystals (ODICs), whereas the eutectic reaction in the AMPD-SCN involves the OCs of AMPD and the ODICs of SCN. Unidirectional solidification experiments were performed with selected NPG-SCN and AMPD-SCN alloys in order to verify phases involved in solid-liquid equilibria and the nature of eutectic growth in these systems. We find that eutectic growth in NPG-SCN eutectic alloy occurs with both solid phases being non-facetted and with a rod-like eutectic structure. The eutectic as well as some hypo-eutectic alloys from the AMPD-SCN system show irregular eutectic growth with a non-facetted BCC{sub A}2 phase of SCN and a facetted monoclinic phase of AMPD.

  15. Magnetic anisotropy induced by crystallographic orientation and morphological alignment in directionally-solidified eutectic Mn-Sb alloy

    NASA Astrophysics Data System (ADS)

    Lou, Chang-Sheng; Liu, Tie; Dong, Meng; Wu, Chun; Shao, Jian-Guo; Wang, Qiang

    2017-02-01

    The influences of the crystallographic orientation and morphological alignment upon the magnetic anisotropic behavior of polycrystalline materials were investigated. Microstructures obtained in eutectic Mn-Sb alloys via directional solidification simultaneously displayed crystallographic orientation and morphological alignment. Both the crystallographic orientation and the morphological alignment were able to induce magnetic anisotropy in the alloys, wherein the influence of the crystallographic orientation and the morphological alignment upon the magnetic anisotropic behavior of the alloys strongly depended upon their directions and exhibited either mutual promotion or competition. These findings may provide useful guidance for the fabrication design of functional magnetic materials.

  16. Containerless processing and rapid solidification of Nb-Si alloys in the niobium-rich eutectic range

    NASA Technical Reports Server (NTRS)

    Hofmeister, W. H.; Bayuzick, R. J.; Robinson, M. B.; Bertero, G. A.

    1991-01-01

    Containerless processing and rapid solidification techniques were used to process Nb-Si alloys in the Nb-rich eutectic range. Electromagnetically levitated drops were melted and subsequently splat-quenched from different temperatures. A variety of eutectic morphologies was obtained as a function of the degree of superheating or undercooling of the drops prior to splatting. Metallic glass was observed only in drops quenched from above the melting temperature. Microstructures of splats deeply undercooled prior to quenching were very fine and uniform. These results are discussed in terms of classic nucleation theory concepts and the expected heat evolution at different regions of the splat during the rapid quenching process. The locations of the coupled-zone boundaries for the alpha-Nb + Nb3Si eutectic are also suggested.

  17. Containerless processing and rapid solidification of Nb-Si alloys in the niobium-rich eutectic range

    NASA Technical Reports Server (NTRS)

    Hofmeister, W. H.; Bayuzick, R. J.; Robinson, M. B.; Bertero, G. A.

    1991-01-01

    Containerless processing and rapid solidification techniques were used to process Nb-Si alloys in the Nb-rich eutectic range. Electromagnetically levitated drops were melted and subsequently splat-quenched from different temperatures. A variety of eutectic morphologies was obtained as a function of the degree of superheating or undercooling of the drops prior to splatting. Metallic glass was observed only in drops quenched from above the melting temperature. Microstructures of splats deeply undercooled prior to quenching were very fine and uniform. These results are discussed in terms of classic nucleation theory concepts and the expected heat evolution at different regions of the splat during the rapid quenching process. The locations of the coupled-zone boundaries for the alpha-Nb + Nb3Si eutectic are also suggested.

  18. Microstructural Evolution of Hypoeutectic, Near-Eutectic, and Hypereutectic High-Carbon Cr-Based Hard-Facing Alloys

    NASA Astrophysics Data System (ADS)

    Lin, Chi-Ming; Chang, Chia-Ming; Chen, Jie-Hao; Hsieh, Chih-Chun; Wu, Weite

    2009-05-01

    A series of high-carbon Cr-based hard-facing alloys were successfully fabricated on a substrate of 0.45 pct C carbon steel by gas tungsten arc welding (GTAW) process using various alloy fillers with chromium and chromium carbide, CrC (Cr:C = 4:1) powders. These claddings were designed to observe hypoeutectic, near-eutectic, and hypereutectic structures with various (Cr,Fe)23C6 and (Cr,Fe)7C3 carbides at room temperature. According to X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM), and optical microscopy (OM), in 3.8 pct C cladding, the microstructure consisted of the primary carbides with outer shells (Cr,Fe)23C6 surrounding (Cr,Fe)7C3 cores and [ α + (Cr,Fe)23C6] eutectic structures. In 5.9 pct C cladding, the composite comprised primary (Cr,Fe)7C3 as the reinforcing phase and [α + (Cr,Fe)7C3] eutectic structures as matrix. Various morphologies of carbides were found in primary and eutectic (Cr,Fe)7C3 carbides, which included bladelike and rodlike (with a hexagonal cross section). The 5.9C cladding with great amounts of primary (Cr,Fe)7C3 carbides had the highest hardness (approximately HRC 63.9) of the all conditions.

  19. Simulation of Grain Growth in a Near-Eutectic Solder Alloy

    SciTech Connect

    TIKARE,VEENA; VIANCO,PAUL T.

    1999-12-16

    Microstructural evolution due to aging of solder alloys determines their long-term reliability as electrical, mechanical and thermal interconnects in electronics packages. The ability to accurately determine the reliability of existing electronic components as well as to predict the performance of proposed designs depends upon the development of reliable material models. A kinetic Monte Carlo simulation was used to simulate microstructural evolution in solder-class materials. The grain growth model simulated many of the microstructural features observed experimentally in 63Sn-37Pb, a popular near-eutectic solder alloy. The model was validated by comparing simulation results to new experimental data on coarsening of Sn-Pb solder. The computational and experimental grain growth exponent for two-phase solder was found to be much lower than that for normal, single phase grain growth. The grain size distributions of solders obtained from simulations were narrower than that of normal grain growth. It was found that the phase composition of solder is important in determining grain growth behavior.

  20. On the formation of U Al alloys in the molten LiCl KCl eutectic

    NASA Astrophysics Data System (ADS)

    Cassayre, L.; Caravaca, C.; Jardin, R.; Malmbeck, R.; Masset, P.; Mendes, E.; Serp, J.; Soucek, P.; Glatz, J.-P.

    2008-08-01

    U-Al alloy formation has been studied in the temperature range of 400-550 °C by electrochemical techniques in the molten LiCl-KCl eutectic. Cyclic voltammetry showed that underpotential reduction of U(III) onto solid Al occurs at a potential about 0.35 V more anodic than pure U deposition. Open circuit potential measurements, recorded after small depositions of U metal onto the Al electrode, did not allow the distinction between potentials associated with UAl x alloys and the Al rest potential, as they were found to be practically identical. As a consequence, a spontaneous chemical reaction between dissolved UCl 3 and Al is thermodynamically possible and was experimentally observed. Galvanostatic electrolyses were carried out both on Al rods and Al plates. Stable and dense U-Al deposits were obtained with high faradic yields, and the possibility to load the whole bulk of a thin Al plate was demonstrated. The analyses (by SEM-EDX and XRD) of the deposits indicated the formation of different intermetallic phases (UAl 2, UAl 3 and UAl 4) depending on the experimental conditions.

  1. Anomalous Halo Formation in an Arc-Melted ScNi-Sc₂Ni Off-Eutectic Binary Alloy.

    PubMed

    Wang, Kai; Wei, Ming; Zhang, Lijun

    2016-07-18

    Diverse non-equilibrium eutectic structures have attracted numerous experimental and theoretical studies. One special type is the formation of a halo of one phase around a primary dendrite of another phase. In our experiments, it was occasionally observed that ScNi halos grow as dendritic morphology around the primary Sc 2 Ni dendrites in an arc-melted ScNi-Sc 2 Ni off-eutectic binary alloy. The formation of this anomalous halo structure was then well reproduced by employing quantitative phase-field simulations. Based on the phase-field simulation, It was found that (i) the large undercooling and growth velocity of the ScNi phase during solidification causes the formation of halos; and (ii) the released latent heat induces the recalescence phenomenon, and changes the solidification sequence largely, resulting in the anomalous halo structure in the Sc-34 at % Ni alloy.

  2. Effect of thermal cycling on the microstructure of a directionally solidified Fe, Cr, Al-TaC eutectic alloy

    NASA Technical Reports Server (NTRS)

    Harf, F. H.; Tewari, S. N.

    1977-01-01

    Cylindrical bars (1.2 cm diameter) of Fe-13.6Cr-3.7Al-9TaC (wt %) eutectic alloy were directionally solidified in a modified Bridgman type furnace at 1 cm/h. The alloy microstructure consisted of aligned TaC fibers imbedded in a bcc Fe-Cr-Al matrix. Specimens of the alloy were thermally cycled from 1100 to 425 C in a burner rig. The effects of 1800 thermal cycles on the microstructure was examined by scanning electron microscopy, revealing a zig-zag shape of TaC fibers aligned parallel to the growth direction. The mechanism of carbide solution and reprecipitation on the (111) easy growth planes, suggested previously to account for the development of irregular serrations in Co-Cr-Ni matrix alloys, is believed to be responsible for these zig-zag surfaces.

  3. Mechanistic Selection and Growth of Twinned Bicrystalline Primary Si in Near Eutectic Al-Si Alloys

    SciTech Connect

    Jung, Choonho

    2006-01-01

    Morphological evolution and selection of angular primary silicon is investigated in near-eutectic Al-Si alloys. Angular silicon arrays are grown directionally in a Bridgman furnace at velocities in the regime of 10-3 m/sec and with a temperature gradient of 7.5 x 103 K/m. Under these conditions, the primary Si phase grows as an array of twinned bicrystalline dendrites, where the twinning gives rise to a characteristic 8-pointed star-shaped primary morphology. While this primary Si remains largely faceted at the growth front, a complex structure of coherent symmetric twin boundaries enables various adjustment mechanisms which operate to optimize the characteristic spacings within the primary array. In the work presented here, this primary silicon growth morphology is examined in detail. In particular, this thesis describes the investigation of: (1) morphological selection of the twinned bicrystalline primary starshape morphology; (2) primary array behavior, including the lateral propagation of the starshape grains and the associated evolution of a strong <100> texture; (3) the detailed structure of the 8-pointed star-shaped primary morphology, including the twin boundary configuration within the central core; (4) the mechanisms of lateral propagation and spacing adjustment during array evolution; and (5) the thermosolutal conditions (i.e. operating state) at the primary growth front, including composition and phase fraction in the vicinity of the primary tip.

  4. Peculiarities of the volume ratio of α and β phases in the superplastic eutectic Bi-43 wt % Sn Alloy

    NASA Astrophysics Data System (ADS)

    Korshak, V. F.; Mateychenko, P. V.; Shapovalov, Yu. A.

    2014-12-01

    This work deals with the study of the volume ratio of α(Sn) and β(Bi) phases in the as-cast eutectic Bi-43 wt % Sn alloy, as well as in this alloy after casting, followed by compression in a hydraulic press to a degree of deformation of ˜70%, and in this alloy aged for various time intervals. This alloy demonstrates superplastic behavior even at room temperature. The experiments were carried out using scanning electron microscopy and electron-microprobe analysis using a JSM-6390LV scanning electron microscope equipped with an INCA-350 attachment for EDS analysis. Based on the obtained cooling curves, it has been found that, under the selected experimental conditions, the crystallization of the alloy is nonequilibrium. The original phase state of the alloy is characterized by an excessive relative amount of the α(Sn) phase compared to the equilibrium amount even for the eutectic temperature, which is indicative of the quenching of the liquid melt. The phase state of the alloy formed in the course of crystallization is metastable. This is confirmed by the volume ratio of the phases in the specimens subjected to fairly long aging. The data on the earlier discovered effect of the enrichment of open outer surfaces of the specimens in tin in the course of aging are presented. As a cause of the metastability of the phase state of the alloy, internal compression stresses are considered, which arise in the course of crystallization due to an increase in the specific volume of the bismuth phase in going from the liquid to the solid state. The results presented are first reported and are significant for gaining insight into the physical nature of the effect of superplasticity.

  5. Stability of several oxide dispersion strengthened alloys and a directionally solidified gamma/gamma prime-alpha eutectic alloy in a thermal gradient

    NASA Technical Reports Server (NTRS)

    Staniek, G.; Whittenberger, J. D.

    1980-01-01

    Thermal gradient testing of three oxide dispersion strengthened alloys (two Ni-base alloys, MA 754 and MA 6000 E, and the Fe-base MA 956) and the directionally solidified eutectic alloy, gamma/gamma prime-alpha, have been conducted. Experiments were carried out with maximum temperatures up to 1200 C and thermal gradients on the order of 100 C/mm. The oxide dispersion strengthened alloys were difficult to test because the thermal stresses promoted crack nucleation and growth; thus the ability of these alloys to maintain a thermal gradient may be limited. The stability of individual fibers in gamma/gamma prime-alpha was excellent; however, microstructural changes were observed in the vicinity of grain boundaries. Similar structures were also observed in isothermally annealed material; therefore thermal gradients do not affect the microstructure of gamma/gamma prime-alpha in any significant manner.

  6. Shear rupture of a directionally solidified eutectic gamma/gamma-prime - alpha /Mo/ alloy. [for aircraft engine turbine blades

    NASA Technical Reports Server (NTRS)

    Harf, F. H.

    1978-01-01

    Directionally solidified gamma/gamma-prime - alpha (Mo) eutectic alloys are being evaluated for application as advanced aircraft engine turbine blades. Their excellent high-temperature strength is partly due to their directionally aligned microstructure. However, alloys with such directional structures may display low shear strength at 760 C, the operating temperature of advanced blade roots. The objective of this investigation was to determine the shear rupture strength of the gamma/gamma-prime - alpha eutectic alloy and possibly to improve it by microstructural and heat-treatment variations. Bars of gamma/gamma-prime - alpha alloy containing nominally 5.7% Al and 33.5% Mo by weight with balance Ni were directionally solidified at rates between 10 and 100 mm per hour. Materials were solidified in furnaces with thermal gradients at the liquid-solid interface of 250 or 100 C per cm. A limited number of longitudinal shear rupture tests were conducted at 760 C and 207 MPa in the as-solidified and in several heat-treated conditions. It was found that the shear rupture failures are partly transgranular and that resistance to failure is promoted by good fiber alignment and a matrix structure consisting mainly of gamma-prime. Well-aligned as-solidified specimens sustained the shear stress for an average of 81 hours, while cellular material failed in one hour or less.

  7. Shear rupture of a directionally solidified eutectic gamma/gamma-prime - alpha /Mo/ alloy. [for aircraft engine turbine blades

    NASA Technical Reports Server (NTRS)

    Harf, F. H.

    1978-01-01

    Directionally solidified gamma/gamma-prime - alpha (Mo) eutectic alloys are being evaluated for application as advanced aircraft engine turbine blades. Their excellent high-temperature strength is partly due to their directionally aligned microstructure. However, alloys with such directional structures may display low shear strength at 760 C, the operating temperature of advanced blade roots. The objective of this investigation was to determine the shear rupture strength of the gamma/gamma-prime - alpha eutectic alloy and possibly to improve it by microstructural and heat-treatment variations. Bars of gamma/gamma-prime - alpha alloy containing nominally 5.7% Al and 33.5% Mo by weight with balance Ni were directionally solidified at rates between 10 and 100 mm per hour. Materials were solidified in furnaces with thermal gradients at the liquid-solid interface of 250 or 100 C per cm. A limited number of longitudinal shear rupture tests were conducted at 760 C and 207 MPa in the as-solidified and in several heat-treated conditions. It was found that the shear rupture failures are partly transgranular and that resistance to failure is promoted by good fiber alignment and a matrix structure consisting mainly of gamma-prime. Well-aligned as-solidified specimens sustained the shear stress for an average of 81 hours, while cellular material failed in one hour or less.

  8. Stress analysis, thermomechanical fatique evaluation, and root subcomponent testing of gamma/gamma prime-delta eutectic alloy

    NASA Technical Reports Server (NTRS)

    Sheffler, K. D.; Jackson, J. J.

    1976-01-01

    Thermomechanical fatigue (TMF) and root subcomponent tensile, creep, and low cycle fatigue (LCF) tests were conducted to determine the capability of a fully lamellar directionally solidified eutectic alloy to sustain the airfoil thermal fatigue and root attachment loads anticipated in advanced, hollow, high work turbine blades. A three dimensional finite element elastic stress analysis was performed on typical advanced hollow eutectic airfoil and root-platform designs to determine appropriate conditions for these tests. Results of TMF tests conducted on longitudinal specimens (stress axis parallel to the solidification direction) containing a simulated leading edge cooling hole pattern indicated the longitudinal TMF properties to be more than adequate for the particular advanced hollow blade analyzed, with the strain range for a 10,000 cycle life being more than 50% above the maximum strain range calculated for the advanced hollow blade.

  9. Microstructural development and mechanical properties of a near-eutectic directionally solidified Sn–Bi solder alloy

    SciTech Connect

    Silva, Bismarck Luiz; Reinhart, Guillaume; Nguyen-Thi, Henri; Mangelinck-Noël, Nathalie; Garcia, Amauri; Spinelli, José Eduardo

    2015-09-15

    Sn–Bi solders may be applied for electronic applications where low-temperature soldering is required, i.e., sensitive components, step soldering and soldering LEDs. In spite of their potential to cover such applications, the mechanical response of soldered joints of Sn–Bi alloys in some cases does not meet the strength requirements due to inappropriate resulting microstructures. Hence, careful examination and control of as-soldered microstructures become necessary with a view to pre-programming reliable final properties. The present study aims to investigate the effects of solidification thermal parameters (growth rate — V{sub L} and cooling rate — T-dot{sub L}) on the microstructure of the Sn–52 wt.%Bi solder solidified under unsteady-state conditions. Samples were obtained by upward directional solidification (DS), followed by characterization through metallography and scanning electron microscopy (SEM). The microstructures are shown to be formed by Sn-rich dendrites decorated with Bi precipitates surrounded by a complex regular eutectic mixture, with alternated Bi-rich and Sn-rich phases. Experimental correlations of primary (λ{sub 1}), secondary (λ{sub 2}), tertiary (λ{sub 3}) dendritic and eutectic spacings (λ{sub coarse} and λ{sub fine}) with cooling rate and growth rate are established. Two ranges of lamellar eutectic sizes were determined, described by two experimental equations λ = 1.1 V{sub L}{sup −1/2} and λ = 0.67 V{sub L}{sup −1/2}. The onset of tertiary branches within the dendritic array along the Sn–52 wt.%Bi alloy DS casting is shown to occur for cooling rates lower than 1.5 °C/s. - Highlights: • The Sn–52 wt.%Bi solder was shown to have two eutectic sizes. • The fishbone eutectic is preferably located adjacent to the Bi-rich lamellar phases. • The onset of tertiary dendritic branches in Sn–Bi is associated with T-dot{sub L} < 1.5 °C/s. • Higher eutectic fraction and λ{sub 3} provoked a reverse increase in

  10. Influence of convection of eutectic morphology

    NASA Technical Reports Server (NTRS)

    Curreri, P. A.; Larson, D. J.; Stefanescu, D. M.

    1988-01-01

    Experimental data are given for BiMn/Bi rod eutectic and Fe3C/Fe lamellar eutectic solidified in low gravity. Eutectic spacing is summarized for various alloy systems solidified in low gravity. On-eutectic and off-eutectic models are evaluated with respect to the low-gravity solidification data. The models examined are inadequate for quantitative prediction of phase spacing for on-eutectic solidification in low gravity.

  11. An experimental investigation of the columnar-to-equiaxed grain transition in aluminum-copper hypoeutectic and eutectic alloys

    NASA Astrophysics Data System (ADS)

    Ares, A. E.; Gueijman, S. F.; Schvezov, C. E.

    2010-07-01

    Providing benchmark data of the thermal and metallographic parameters during the columnar-to-equiaxed transition (CET) in a wide range of alloy concentrations is of fundamental importance for understanding this phenomenon as well as for metallurgical and modeling purposes. The aim of this study was to investigate the columnar-to-equiaxed transition (CET) in aluminum-copper alloys of different compositions covering a wide range from 2 to 33.2 wt%Cu (eutectic composition), which were directionally solidified from a chill face. The thermal parameters studied included recalescence, cooling rates, temperature gradients and interphase velocities. We found that the temperature gradient and velocity of the liquidus interphase reached critical values at the CET; these critical values were between -0.44 and 0.09 K/mm and between 0.67 and 2.16 mm/s, respectively. The metallographic parameters analyzed were grain size, primary and secondary dendritic arm spacing and also eutectic spacing. The results obtained were compared with previous experimental studies, published predictions and models of the CET for similar alloys.

  12. Microstructure characterization and room temperature deformation of a rapidly solidified NiAl-based eutectic alloy containing trace Dy

    NASA Astrophysics Data System (ADS)

    Li, Hutian; Guo, Jianting; Huai, Kaiwen; Ye, Hengqiang

    2006-04-01

    The microstructure and room temperature compressive deformation behavior of a rapidly solidified NiAl-Cr(Mo)-Dy eutectic alloy fabricated by water-cooled copper mold method were studied by a combination of SEM, EDS and compressive tests. The morphology stability after hot isostatic pressing (HIP) treatment was evaluated. Rapid solidification resulted in a shift in the coupled zone for the eutectic growth towards the Cr(Mo) phase, indicating a hypoeutectic composition, hence increasing the volume fraction of primary dendritic NiAl. Meanwhile, significantly refined microstructure and lamellar/rod-like Cr(Mo) transition were observed due to trace rare earth (RE) element Dy addition and rapid solidification effects. Compared with the results in literature [H.E. Cline, J.L. Walter, Metall. Trans. 1(1970)2907-2917; P. Ferrandini, W.W. Batista, R. Caram, J. Alloys Comp. 381(2004)91-98], an interesting phenomenon, viz., NiAl halos around the primary Cr(Mo) dendrites in solidified NiAl-Cr(Mo) hypereutectic alloy, was not observed in this study. This difference was interpreted in terms of their different reciprocal nucleation ability. In addition, it was proposed that the localized destabilization of morphology after HIP treatment is closely related to the presence of primary NiAl dendrites. The improved mechanical properties can be attributed to the synergistic effects of rapid solidification and Dy addition, which included refined microstructure, suppression of the crack development along eutectic grain boundaries, enhancement of density of geometrically necessary dislocations located at NiAl/Cr(Mo) interfaces and the Cr solubility extension in NiAl.

  13. Sr-Al-Si co-segregated regions in eutectic Si phase of Sr-modified Al-10Si alloy.

    PubMed

    Timpel, M; Wanderka, N; Schlesiger, R; Yamamoto, T; Isheim, D; Schmitz, G; Matsumura, S; Banhart, J

    2013-09-01

    The addition of 200 ppm strontium to an Al-10 wt% Si casting alloy changes the morphology of the eutectic silicon phase from coarse plate-like to fine fibrous networks. In order to clarify this modification mechanism the location of Sr within the eutectic Si phase has been investigated by a combination of high-resolution methods. Whereas three-dimensional atom probe tomography allows us to visualise the distribution of Sr on the atomic scale and to analyse its local enrichment, transmission electron microscopy yields information about the crystallographic nature of segregated regions. Segregations with two kinds of morphologies were found at the intersections of Si twin lamellae: Sr-Al-Si co-segregations of rod-like morphology and Al-rich regions of spherical morphology. Both are responsible for the formation of a high density of multiple twins and promote the anisotropic growth of the eutectic Si phase in specific crystallographic directions during solidification. The experimental findings are related to the previously postulated mechanism of "impurity induced twinning". Copyright © 2012 Elsevier B.V. All rights reserved.

  14. Bonding of Cf/SiC composite to Invar alloy using an active cement, Ag-Cu eutectic and Cu interlayer

    NASA Astrophysics Data System (ADS)

    Lei, Zhao; Xiaohong, Li; Jinbao, Hou; Qiang, Sun; Fuli, Zhang

    2012-10-01

    The interfacial microstructures and mechanical properties of the joints formed by active cement added brazing in vacuum of Cf/SiC composite to Invar alloy, using Ag-Cu eutectic alloy and pure copper foil as braze alloy and interlayer respectively, were investigated. CuTi, Cu4Ti3, Fe2Ti and the reaction layer of TiC and Si were the predominant components at the joint interface. The maximum shear strength of the joint was 77 MPa for brazing at 850 °C for 15 min. The results show that active cement added brazing in vacuum using Ag-Cu eutectic alloy and Cu interlayer can be used successfully for joining Cf/SiC composites to Invar alloy.

  15. Thermodynamic description and unidirectional solidification of eutectic organic alloys: III. Binary systems neopentylglycol-(D)camphor and amino-methyl-propanediol-(D)camphor

    SciTech Connect

    Witusiewicz, V.T. . E-mail: victor@access.rwth-aachen.de; Sturz, L.; Hecht, U.; Rex, S.

    2004-11-08

    The temperature and enthalpy of transformation of organic alloys from the binary systems neopentylglycol-(D)camphor (NPG-DC) and 2-amino-2-methyl-1,3-propanediol-(D)camphor (AMPD-DC) were measured by means of differential scanning calorimetry (DSC). The phase diagrams of these binary systems were assessed via the CALPHAD approach using Thermo-Calc by simultaneously optimizing the thermodynamic and phase equilibrium data measured in the present work. Proper agreements between the experimental and calculated data for the phase diagrams as well as for the thermochemical properties were achieved. Experiments and calculations show that both the NPG-DC and the AMPD-DC system exhibit a nonvariant eutectic reaction with the eutectic point at 36.2 mol% DC and 326.0 K and at 9.3 mol% DC and 362.0 K, respectively. In each system the temperature of the eutectic reaction is higher than the temperature of the transformation from the ordered crystals to the orientationally disordered (plastic) crystals. Unidirectional solidification experiments were performed with several alloys in order to verify the nature of eutectic growth: We find that in both systems eutectic growth occurs with both solid phases being non-facetted and with a lamellar or rod-like eutectic structure. Due to the optical activity of DC its distribution in the solid samples is well detectible in polarised light.

  16. Effect of equal-channel angular pressing on the mechanical behavior of a Bi-Sn eutectic alloy

    NASA Astrophysics Data System (ADS)

    Naghdi, Fariba; Figueiredo, Roberto B.; Langdon, Terence G.

    2017-05-01

    Equal-channel angular pressing (ECAP) was utilized to process a Bi-42Sn eutectic alloy at room temperature using processing route A for 1, 2, 4, and 8 passes. Tensile testing was performed at room temperature under initial strain rates in the range of 1.0 × 10-5 to 1.0 × 10-2 s-1. The results demonstrate that processing by ECAP improves the ductility in this material and the elongations to failure increased with decreasing strain rate in all samples. The largest elongation to failure, ~1300%, was recorded in the sample processed by ECAP for 8 passes at an initial strain rate of 1.0 × 10-5 s-1. This elongation is much improved by comparison with the as-cast Bi-42Sn alloy.

  17. The constitutive creep equation for a eutectic Sn-Ag alloy using the modified theta-projection concept

    NASA Astrophysics Data System (ADS)

    Kariya, Yoshiharu; Otsuka, Masahisa; Plumbridge, William J.

    2003-12-01

    Creep data for a eutectic tin-silver alloy at temperatures between 298 K and 398 K have been analyzed using the modified theta-projection concept, instead of the steady-state creep constitutive equation in the following formula: ɛcr=A {1-exp(-αt)}+B {exp(αt)-1}, where A, B, and α are constants to be experimentally determined. The equation describes well the creep curves of the eutectic tin-silver alloy up to the tertiary stage. All constants exhibited power law relationships with the applied stress. The rate constant, α, has a high stress exponent, which is attributed to dispersion strengthening. The rate constant a and the strain factor B only showed temperature dependence, while the strain factor A was independent of temperature. The activation energy for α was 65 kJ/mol at high stresses and 90 kJ/mol at low stresses. The energies suggest that the dislocation pipe diffusion and the lattice diffusion are predominant at high stresses and low stresses, respectively.

  18. Effects of Microalloying on the Microstructures and Mechanical Properties of Directionally Solidified Ni-33(at.%)Al-31Cr-3Mo Eutectic Alloys Investigated

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. Daniel; Raj, Sai V.; Locci, Ivan E.; Salem, Jonathan A.

    2002-01-01

    Despite nickel aluminide (NiAl) alloys' attractive combination of oxidation and thermophysical properties, their development as replacements for superalloy airfoils in gas turbine engines has been largely limited by difficulties in developing alloys with an optimum combination of elevated-temperature creep resistance and room-temperature fracture toughness. Alternatively, research has focused on developing directionally solidified NiAl-based in situ eutectic composites composed of NiAl and (Cr,Mo) phases in order to obtain a desirable combination of properties a systematic investigation was undertaken at the NASA Glenn Research Center to examine the effects of small additions of 11 alloying elements (Co, Cu, Fe, Hf, Mn, Nb, Re, Si, Ta, Ti, and Zr) in amounts varying from 0.25 to 1.0 at.% on the elevated-temperature strength and room-temperature fracture toughness of directionally solidified Ni-33Al-31Cr-3Mo eutectic alloy. The alloys were grown at 12.7 mm/hr, where the unalloyed eutectic base alloy exhibited a planar eutectic microstructure. The different microstructures that formed because of these fifth-element additions are included in the table. The additions of these elements even in small amounts resulted in the formation of cellular microstructures, and in some cases, dendrites and third phases were observed. Most of these elemental additions did not improve either the elevated-temperature strength or the room-temperature fracture toughness over that of the base alloy. However, small improvements in the compression strength were observed between 1200 and 1400 K when 0.5 at.% Hf and 0.25 at.% Ti were added to the base alloy. The results of this study suggest that the microalloying of Ni-33Al-31Cr-3Mo will not significantly improve either its elevatedtemperature strength or its room-temperature fracture toughness. Thus, any improvements in these properties must be acquired by changing the processing conditions.

  19. Assessment of Post-eutectic Reactions in Multicomponent Al-Si Foundry Alloys Containing Cu, Mg, and Fe

    NASA Astrophysics Data System (ADS)

    Javidani, Mousa; Larouche, Daniel; Grant Chen, X.

    2015-07-01

    Post-eutectic reactions occurring in Al-Si hypoeutectic alloys containing different proportions of Cu, Mg, and Fe were thoroughly investigated in the current study. As-cast microstructures were initially studied by optical and electron microscopy to investigate the microconstituents of each alloy. Differential scanning calorimetry (DSC) was then used to examine the phase transformations occurring during the heating and cooling processes. Thermodynamic calculations were carried out to assess the phase formation under equilibrium and in nonequilibrium conditions. The Q-Al5Cu2Mg8Si6 phase was predicted to precipitate from the liquid phase, either at the same temperature or earlier than the θ-Al2Cu phase depending on the Cu content of the alloy. The AlCuFe-intermetallic, which was hardly observed in the as-cast microstructure, significantly increased after the solution heat treatment in the alloys containing high Cu and Fe contents following a solid-state transformation of the β-Al5FeSi phase. After the solution heat treatment, the AlCuFe-intermetallics were mostly identified with the stoichiometry of the Al7Cu2Fe phase. Thermodynamic calculations and microstructure analysis helped in determining the DSC peak corresponding to the melting temperature of the N-Al7Cu2Fe phase. The effect of Cu content on the formation temperature of π-Al8Mg3FeSi6 is also discussed.

  20. EBSD investigation of the effect of the solidification rate on the nucleation behavior of eutectic components in a hypoeutectic Al-Si-Cu alloy

    NASA Astrophysics Data System (ADS)

    Mohsen Sadrossadat, S.; Johansson, Sten; Peng, Ru Lin

    2012-06-01

    This article represents a study of the influence of the solidification rate on the crystallographic orientation of eutectic components with respect to the primary α-Al in the tested hypoeutectic alloy. Electron backscattering diffraction (EBSD) patterns were produced from the Al-Si cast specimens that were solidified with different cooling rates and prepared via ion etch polishing as a complementary method after mechanical polishing. The results indicated a strong orientation relationship between the primary α-Al and eutectic Al phase at all cooling rates. It was also found that the silicon eutectic flakes were heterogeneously nucleated in the interdendritic eutectic liquid. The increase of the cooling rate from 2 to 80 mm/min was found to be effective in lowering the intensity of the relationship between the primary α-Al and eutectic Al phases, and changing the misorientation angle clustering between the primary α-Al and eutectic Si phases in the interval from 41-60° to lower angle intervals.

  1. Nano-eutectic growth in Co-17.8 wt%Gd alloy ribbons and the magnetostrictive properties at different wheel speeds.

    PubMed

    Yao, Wen-Jing; Sun, Wen; Wang, Nan; Han, Seung Zeon; Lee, Je-Hyun

    2014-11-01

    Under near-equilibrium solidification conditions, the Co-17.8 wt%Gd eutectic alloy forms rod-like eutectic microstructure of (αCo) solid solution and Co17Gd2 compound. When the solidification condition is far from the equilibrium, the rapid growth of nano-eutectic in Co-17.8 wt%Gd alloy ribbons is realized by the single-roller techniques. The average granular size (d) of nano-eutectic in the center of ribbons varies with the increase of wheel speed (V), d = 510.36-25.51 V+0.44 V2. XRD results of ribbons at different wheel speeds indicate that, with the rise of wheel speed, the main peak of Co17Gd2 compound becomes more and more notable, whereas the main peak of (αCo) solid solution tends to reduce. Along the length direction, the Co-17.8 wt%Gd alloy ribbons have the negative magnetostrictive strain. The magnetostrictive strain enhances with the increase of wheel speed. At the wheel speed of 40 m/s, the magnetostrictive coefficient of ribbons is measured to be - 733 ppm at the magnetic field of 6 kOe. The influence of the wheel speed and the magnetic field on the maanetostrictive coefficient is discussed.

  2. Electrodeposition mechanism and characterization of Ni-Cu alloy coatings from a eutectic-based ionic liquid

    NASA Astrophysics Data System (ADS)

    Wang, Shaohua; Guo, Xingwu; Yang, Haiyan; Dai, JiChun; Zhu, Rongyu; Gong, Jia; Peng, Liming; Ding, Wenjiang

    2014-01-01

    The electrodeposition mechanism, microstructures and corrosion resistances of Ni-Cu alloy coatings on Cu substrate were investigated in a choline chloride-urea (1:2 molar ratio) eutectic-based ionic liquid (1:2 ChCl-urea IL) containing nickel and copper chlorides. Cyclic voltammetry showed that the onset reduction potentials for Cu (∼-0.32 V) and for Ni (∼-0.47 V) were close to each other, indicating that Ni-Cu co-deposition could be easily achieved in the absence of complexing agent which was indispensable in aqueous plating electrolyte. Chronoamperometric investigations revealed that Ni-Cu deposits followed the three-dimensional instantaneous nucleation/growth mechanism, thus producing a solid solution. The compositions, microstructures and corrosion resistances of Ni-Cu alloy coatings were significantly dependent on the deposition current densities. Ni-Cu alloy coatings were α-Ni(Cu) solid solutions, and the coating containing ∼17.6 at.% Cu exhibited the best corrosion resistance because of its dense and crack-free structure.

  3. Electrodeposition of Zn and Cu-Zn alloy from ZnO/CuO precursors in deep eutectic solvent

    NASA Astrophysics Data System (ADS)

    Xie, Xueliang; Zou, Xingli; Lu, Xionggang; Lu, Changyuan; Cheng, Hongwei; Xu, Qian; Zhou, Zhongfu

    2016-11-01

    The electrodeposition of Zn and Cu-Zn alloy has been investigated in choline chloride (ChCl)/urea (1:2 molar ratio) based deep eutectic solvent (DES). Cyclic voltammetry study demonstrates that the reduction of Zn(II) to Zn is a diffusion-controlled quasi-reversible, one-step, two electrons transfer process. Chronoamperometric investigation indicates that the electrodeposition of Zn on a Cu electrode typically involves three-dimensional instantaneous nucleation with diffusion-controlled growth process. Micro/nanostructured Zn films can be obtained by controlling the electrodeposition potential and temperature. The electrodeposited Zn crystals preferentially orient parallel to the (101) plane. The Zn films electrodeposited under more positive potentials and low temperatures exhibit improved corrosion resistance in 3 wt% NaCl solution. In addition, Cu-Zn alloy films have also been electrodeposited directly from CuO-ZnO precursors in ChCl/urea-based DES. The XRD analysis indicates that the phase composition of the electrodeposited Cu-Zn alloy depends on the electrodeposition potential.

  4. The equilibrium liquidus temperatures of rhenium-carbon, platinum-carbon and cobalt-carbon eutectic alloys

    NASA Astrophysics Data System (ADS)

    Lowe, D. H.; Todd, A. D. W.; Van den Bossche, R.; Bloembergen, P.; Anhalt, K.; Ballico, M.; Bourson, F.; Briaudeau, S.; Campos, J.; Cox, M. G.; del Campo, D.; Dury, M. R.; Gavrilov, V.; Grigoryeva, I.; Hernanz, M. L.; Jahan, F.; Khlevnoy, B.; Khromchenko, V.; Lu, X.; Machin, G.; Mantilla, J. M.; Martin, M. J.; McEvoy, H. C.; Rougié, B.; Sadli, M.; Salim, S. G. R.; Sasajima, N.; Taubert, D. R.; van der Ham, E.; Wang, T.; Wei, D.; Whittam, A.; Wilthan, B.; Woods, D. J.; Woodward, J. T.; Woolliams, E. R.; Yamada, Y.; Yamaguchi, Y.; Yoon, H. W.; Yuan, Z.

    2017-06-01

    The eutectic alloys rhenium-carbon, platinum-carbon and cobalt-carbon have been proposed as reference standards for thermometry, with temperature and uncertainty values specified within the mise en pratique of the definition of the kelvin. These alloys have been investigated in a collaboration of eleven national measurement institutes and laboratories. Published results reported the point-of-inflection in the melting curve with extremely low uncertainties. However, to be considered as standards it is necessary to stipulate what phenomenon a temperature value has been ascribed to; specifically, this should be a thermodynamic state. Therefore, the data have been further evaluated and the equilibrium liquidus temperatures determined based on a consideration of limits and assuming a rectangular probability distribution. The values are: for rhenium-carbon 2747.91  ±  0.44 K, for platinum-carbon 2011.50  ±  0.22 K and for cobalt-carbon 1597.48  ±  0.14 K, with uncertainties at approximately a 95% coverage probability. It is proposed that these values could be used as the basis of thermodynamic temperature measurement at high temperatures (above 1300 K).

  5. Low temperature diffusion process using rare earth-Cu eutectic alloys for hot-deformed Nd-Fe-B bulk magnets

    SciTech Connect

    Akiya, T. Sepehri-Amin, H.; Ohkubo, T.; Liu, J.; Hono, K.; Hioki, K.; Hattori, A.

    2014-05-07

    The low temperature grain boundary diffusion process using RE{sub 70}Cu{sub 30} (RE = Pr, Nd) eutectic alloy powders was applied to sintered and hot-deformed Nd-Fe-B bulk magnets. Although only marginal coercivity increase was observed in sintered magnets, a substantial enhancement in coercivity was observed when the process was applied to hot-deformed anisotropic bulk magnets. Using Pr{sub 70}Cu{sub 30} eutectic alloy as a diffusion source, the coercivity was enhanced from 1.65 T to 2.56 T. The hot-deformed sample expanded along c-axis direction only after the diffusion process as RE rich intergranular layers parallel to the broad surface of the Nd{sub 2}Fe{sub 14}B are thickened in the c-axis direction.

  6. The Strength of the Spatially Interconnected Eutectic Network in HPDC Mg-La, Mg-Nd, and Mg-La-Nd Alloys

    NASA Astrophysics Data System (ADS)

    Zhang, Bao; Gavras, Serge; Nagasekhar, Anumalasetty V.; Cáceres, Carlos Horacio; Easton, Mark A.

    2014-09-01

    3D numerical images of the intergranular percolating eutectic of two binary alloys, Mg-0.62 at. pctLa and Mg-0.60 at. pctNd, created using dual beam FIB tomography, were incorporated into an FEM code to model their tensile behavior. Due to its high volume fraction (29.9 pct), the behavior of the Mg-La network was akin to that of a stretch-dominated micro-truss structure, whereas the Mg-Nd's, with a relatively low volume fraction (7.5 pct), mimicked that of a bending-dominated structure. The 3D network contributed some 37 MPa to the strength of the Mg-La alloy casting, whereas it only added about 1.4 MPa to the Mg-Nd's. The model predictions based on the binary alloys were verified using cast-to-shape specimens of the Mg-La and two ternary Mg-La-Nd alloys, subjected to a flash-annealing aiming at breaking up the continuity of the 3D network, while preserving the rest of the microstructure unchanged. The flash-annealed specimens exhibited a decrease in strength that matched closely the computed values. Implications regarding alloy design involving the eutectic network and solid solution hardening of more complex alloys are discussed.

  7. Crystallographic characterizations of eutectic and secondary carbides in a Fe-12Cr-2.5Mo-1.5W-3V-1.25C alloy

    NASA Astrophysics Data System (ADS)

    Guo, Jing; Liu, Ligang; Feng, Yunli; Liu, Sha; Ren, Xuejun; Yang, Qingxiang

    2017-03-01

    In this work, the morphology and structures of the eutectic and secondary carbides in a new high chromium Fe-12Cr-2.5Mo-1.5W-3V-1.25C designed for cold-rolling work roll were systematically studied. The precipitated carbides inside the grains and along the grain boundaries were investigated with optical microscope, scanning electron microscopy with energy dispersive spectroscopy, transmission electron microscopy and X-Ray diffraction. Selected area diffraction patterns have been successfully used to identify the crystal formation and lattice constants of the carbides with different alloying elements. The results show that the eutectic carbides precipitated contain MC and M2C distributed along the grain boundaries with dendrite feature. The composition and crystal structure analysis shows that the eutectic MC carbides contain VC and WC with a cubic and hexagonal crystal lattice structures respectively, while the eutectic M2C carbides predominantly contain V2C and Mo2C with orthorhombic and hexagonal crystal lattices respectively. The secondary carbides contain MC, M2C, M7C3 formed along the grain boundaries and their sizes are much larger than the eutectic carbides ones. The secondary M23C6 is much small (0.3-0.5μm) and is distributed dispersively inside the grain. Similar to the eutectic carbides, the secondary carbides also contain VC, WC, V2C, and Mo2C. M7C3 is hexagonal (Fe,Cr)7C3, while M23C6 is indexed to be in a cubic crystal form.

  8. Crystallographic characterizations of eutectic and secondary carbides in a Fe-12Cr-2.5Mo-1.5W-3V-1.25C alloy

    NASA Astrophysics Data System (ADS)

    Guo, Jing; Liu, Ligang; Feng, Yunli; Liu, Sha; Ren, Xuejun; Yang, Qingxiang

    2017-02-01

    In this work, the morphology and structures of the eutectic and secondary carbides in a new high chromium Fe-12Cr-2.5Mo-1.5W-3V-1.25C designed for cold-rolling work roll were systematically studied. The precipitated carbides inside the grains and along the grain boundaries were investigated with optical microscope, scanning electron microscopy with energy dispersive spectroscopy, transmission electron microscopy and X-Ray diffraction. Selected area diffraction patterns have been successfully used to identify the crystal formation and lattice constants of the carbides with different alloying elements. The results show that the eutectic carbides precipitated contain MC and M2C distributed along the grain boundaries with dendrite feature. The composition and crystal structure analysis shows that the eutectic MC carbides contain VC and WC with a cubic and hexagonal crystal lattice structures respectively, while the eutectic M2C carbides predominantly contain V2C and Mo2C with orthorhombic and hexagonal crystal lattices respectively. The secondary carbides contain MC, M2C, M7C3 formed along the grain boundaries and their sizes are much larger than the eutectic carbides ones. The secondary M23C6 is much small (0.3-0.5μm) and is distributed dispersively inside the grain. Similar to the eutectic carbides, the secondary carbides also contain VC, WC, V2C, and Mo2C. M7C3 is hexagonal (Fe,Cr)7C3, while M23C6 is indexed to be in a cubic crystal form.

  9. Effect of thermal exposure on mechanical properties hypo eutectic aerospace grade aluminium-silicon alloy

    NASA Astrophysics Data System (ADS)

    Nagesh Kumar, R.; Ram Prabhu, T.; Siddaraju, C.

    2016-09-01

    The effect of thermal exposure on the mechanical properties of a C355.0 aerospace grade aluminum-silicon alloy (5% Si - 1.2% Cu - 0.5% Mg) was investigated in the present study. The alloy specimens were subjected to T6 (solution treatment and artificial ageing treatment) temper treatment to enhance the strength properties through precipitation hardening. The T6 temper treatment involved solution heat treatment at 520oC for 6h, followed by water quenching and ageing at 150oC. After the heat treatment, the specimens were exposed to various temperatures (50oC, 100oC, 150oC, 200oC and 250oC) for 5 and 10 h to study the structural applications of this alloy to the various Mach number military aircrafts. After the thermal exposure, specimens were tested for tensile, hardness and impact properties (Charpy). The microstructure of the thermal exposed specimens was examined in the optical microscopes and correlated with the mechanical properties results. In summary, an increase of exposure time has a different effect on the tensile and hardness properties of the alloy. For the exposure time 5h, the tensile and hardness properties increase upto 100oC and later decrease with an increase of temperature. In contrast, the tensile and hardness properties linearly decrease with an increase of temperature. Several factors such as matrix grain growth, diffusion rate, Si particles size and distribution, precipitate stability play a key role on deciding the tensile properties of the alloy. Comparing the relative effects of temperature and time, the temperature effects dominate more in deteriorating tensile properties of the alloy. There are no effects of exposure temperature and/or time on the impact properties of the alloy.

  10. Eutectic Composite Turbine Blade Development

    DTIC Science & Technology

    1976-11-01

    turbine blades for aircraft engines . An MC carbide fiber reinforced eutectic alloy, NiTaC-13...composites in turbine blades for aircraft engines . An MC carbide fiber reinforced eutectic alloy, NiTaC-13 and the low pressure turbine blade of the...identified that appeared to have potential for application to aircraft engine turbine blade hardware. The potential benefits offered by these materials

  11. Gravitational influence on eutectic solidification

    NASA Technical Reports Server (NTRS)

    Sokolowski, Robert S.; Glicksman, Martin E.

    1992-01-01

    The effect of gravity on eutectic solidification was investigated experimentally for Pb-Sn binary eutectic alloys. It is found that the separation of the primary crystals of the binary system from the coupled eutectic occurs over a wide range of cooling rates and gravitational fields (100-100,000 g). The separation is strongly influenced by the nucleation behavior of the particular alloy system. A mechanism for the strong phase separation is postulated on the basis of cloud convection models in atmospheric convection.

  12. Phase-dependent corrosion of titanium-to-stainless steel joints brazed by Ag-Cu eutectic alloy filler and Ag interlayer

    NASA Astrophysics Data System (ADS)

    Lee, M. K.; Park, J. J.; Lee, J. G.; Rhee, C. K.

    2013-08-01

    The electrochemical corrosion properties of Ti-STS dissimilar joints brazed by a 72Ag-28Cu alloy filler and an Ag interlayer were studied in a 3.5% NaCl solution using potentiodynamic polarization and ac impedance spectroscopy. For a joint with a layered structure of Ti(base)/TiAg/Ag solid solution/Ag-Cu eutectic/STS(base), galvanic corrosion mostly occurred in the TiAg phase with a severe material loss, indicating that the TiAg layer acted as an anode in the galvanic couple in the layered joint. The Ag-rich solid solution layer was also corroded to a certain extent, but the corrosion in this layer was dominated by the selective pitting corrosion of the eutectic Cu-rich phase. With an increase in the brazing temperature, the Cu-rich phases disappeared owing to the enhanced isothermal solidification effect, leading to an improvement of the corrosion resistance.

  13. An investigation to the effect of deformation-heat treatment cycle on the eutectic morphology and mechanical properties of a Thixocast A356 alloy

    SciTech Connect

    Haghshenas, M.; Zarei-Hanzaki, A.; Jahazi, M.

    2009-08-15

    The influences of deformation, heat treatment temperature and holding time on morphology and size distribution of Si containing eutectic phases of Thixocast Al-7Si-0.4 Mg alloy were investigated. The novel thermo-mechanical treatment consisted of initial cold working practice followed by a solution heat treatment at 540 deg. C for durations ranging from 2 min to 120 min followed by water quenching. Optical and scanning electron microscopes were used to study the influence of process parameters on microstructure evolution. Also, final mechanical properties were investigated using hardness test. The results indicate that, under appropriate conditions it is possible to achieve an ultrafine grain microstructure with the eutectic Si fibers fragmented and spheroidized in the entire microstructure. It was also found that, an agglomeration of sphrodized particles occurs and is governed by Ostwald ripening mechanism.

  14. Effect of microtextured surface topography on the wetting behavior of eutectic gallium-indium alloys.

    PubMed

    Kramer, Rebecca K; Boley, J William; Stone, Howard A; Weaver, James C; Wood, Robert J

    2014-01-21

    Liquid-embedded elastomer electronics have recently attracted much attention as key elements of highly deformable and "soft" electromechanical systems. Many of these fluid-elastomer composites utilize liquid metal alloys because of their high conductivities and inherent compliance. Understanding how these alloys interface with surfaces of various composition and texture is critical to the development of parallel processing technology, which is needed to create more complex and low-cost systems. In this work, we explore the wetting behaviors between droplets of gallium-indium alloys and thin metal films, with an emphasis on tin and indium substrates. We find that metallic droplets reactively wet thin metal foils, but the wettability of the foils may be tuned by the surface texture (produced by sputtering). The effects of both composition and texture of the substrate on wetting dynamics are quantified by measuring contact angle and droplet contact diameter as a function of time. Finally, we apply the Cassie-Baxter model to the sputtered and native substrates to gain insight into the behavior of liquid metals and the role of the oxide formation during interfacial processes.

  15. Growth temperatures and the limits of coupled growth in unidirectional solidification of Fe-C eutectic alloys

    NASA Astrophysics Data System (ADS)

    Jones, H.; Kurz, W.

    1980-08-01

    Growth temperature has been measured as a function of applied growth velocity V for grey (austenite-flake graphite) eutectic, austenite dendrites and white (austenite-cementite) eutectic in Fe-4.28 wt pct C at a temperature gradient G of ˜7 K/mm. Grey eutectic (0.4 to 65 µm/s) required an undercooling ΔTfor growth equal to K 1 V 1/2 with K 1 as 3.4 ± 0.1 Ks1/2/µm1/2, giving values of ΔT nearly an order of magnitude larger than predicted for growth at the extremum, as shown previously by Toloui and Hellawell for the related Al-Si eutectic. Austenite dendrites growing together with the grey eutectic at V between 11 and 65 µ m/s exhibited a range of tip temperatures giving rise to average undercoolings of magnitude [ GD/V + K 2 V n ] with D as diffusion coefficient of carbon in the melt and K 2 as 0.73 Ksn µm-n with n as 0.46 predicted by Ivantsov’s theory for growth of an austenite needle. White eutectic displaced both grey eutectic and austenite dendrites at V of 100 µm/s. Except for the persistence of grey eutectic rather than white eutectic in the presence of austenite dendrites (11 < V < 65 µm/s), these observed growth transitions are consistent with the derived relationships governing growth temperatures on the basis of competitive growth, i.e. that the growth form with the highest growth temperature at a particular V should prevail. The results are then applied to derive the limiting conditions for growth of grey and white eutectics as a function of composition in Fe-C ( i.e. their coupled zones). The significance of observed dependences on V of volume fraction and spacing of austenite dendrites is discussed.

  16. Microstructural changes caused by thermal treatment and their effects on mechanical properties of a gamma/gamma prime - delta eutectic alloy

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.; Dreshfield, R. L.

    1976-01-01

    Microstructural changes due to thermal treatments of a directionally solidified gamma/gamma'-delta eutectic alloy were investigated. Aging treatments of 8 to 48 hours and ranging from 750 to 1120 C were given to the alloy in both its as directionally solidified condition and after gamma' solutioning. Aging resulted in gamma' coarsening gamma precipitates in delta, and delta and gamma'' precipitates in delta. The tensile strength was increased about 12 percent at temperatures up to 900 C by a heat treatment. Times to rupture were essentially the same or greater than for as directionally solidified material. Tensile and rupture ductility in the growth direction of the alloy were reduced by the heat treatment.

  17. Shear rupture of a directionally solidified eutectic gamma/gamma prime - alpha (Mo) alloy

    NASA Technical Reports Server (NTRS)

    Harf, F. H.

    1978-01-01

    Directionally solidified Mo alloys are evaluated to determine the shear rupture strength and to possibly improve it by microstructural and heat treatment variations. Bars of the alloy containing nominally 5.7% Al and 33.5% Mo by weight with balance Ni were directionally solidified at rates between 10 and 100 mm per hour in furnaces with thermal gradients at the liquid-solid interface of 250 or 100 C per cm. A limited number of longitudinal shear rupture tests were conducted at 760 C and 207 MPa in the as - solidified and in several heat treated conditions. It is shown that shear rupture failures are partly transgranular and that resistance to failure is prompted by good fiber alignment and a matrix structure consisting mainly of gamma prime. Well aligned as - solidified specimens sustained the shear stress for an average of 81 hours. A simulated coating heat treatment appeared to increase the transformation of gamma to gamma prime and raised the average shear life of aligned specimens to 111 hours. However, heat treatments at 1245 C and especially at 1190 C appeared to be detrimental by causing partial solutioning of the gamma prime, and reducing lives to 47 and 10 hours, respectively.

  18. Spheroidization of Eutectic Silicon in Direct-Electrolytic Al-Si Alloy

    NASA Astrophysics Data System (ADS)

    Wang, Ruyao; Lu, Weihua

    2013-06-01

    The spheroidization process of direct-electrolytic Al-Si alloy (DEASA) containing Si content in the range of 7 to 12 pct heated at temperatures of 778 K to 803 K (505 °C to 530 °C) was studied. The width, length, and aspect ratio of Si particles were measured to quantitatively analyze the microstructural variety of Si phase during the heating process in terms of chemical composition and remelting. Compared to existing Al-Si alloy, the lower soaking temperature of 778 K to 783 K (505 °C to 510 °C) is required to obtain the full spheroidization of the Si phase of DEASA. When remelting DEASA, a satisfactory granulation rate can be achieved at a higher soak temperature of 788 K to 803 K (515 °C to 530 °C). The origin of the high spheroidizaton rate is attributed to the microstructural characteristic relative to the electrolysis process. It would be expected that high crystallographic defects of Si grain result in the complete spheroidization of Si phase at lower temperatures for a short period.

  19. Evaluation of 2.25Cr-1Mo Alloy for Containment of LiCl/KCl Eutectic during the Pyrometallurgical Processing of Used Nuclear Fuel

    SciTech Connect

    B.R. Westphal; S.X. Li; G.L. Fredrickson; D. Vaden; T.A. Johnson; J.C. Wass

    2011-03-01

    Recovery of uranium from the Mk-IV and Mk-V electrorefiner vessels containing a LiCl/KCl eutectic salt has been on-going for 14 and 12 years, respectively, during the pyrometallurgical processing of used nuclear fuel. Although austenitic stainless steels are typically utilized for LiCl/KCl salt systems, the presence of cadmium in the Mk-IV electrorefiner dictates an alternate material. A 2.25Cr-1Mo alloy (ASME SA-387) was chosen due to the absence of nickel in the alloy which has a considerable solubility in cadmium. Using the transition metal impurities (iron, chromium, nickel, molybdenum, and manganese) in the electrorefined uranium products, an algorithm was developed to derive values for the contribution of the transition metals from the various input sources. Weight loss and corrosion rate data for the Mk-V electrorefiner vessel were then generated based on the transition metal impurities in the uranium products. To date, the corrosion rate of the 2.25Cr-1Mo alloy in LiCl/KCl eutectic is outstanding assuming uniform (i.e. non-localized) conditions.

  20. Structure and creep rupture properties of directionally solidified eutectic gamma/gamma-prime-alpha alloy

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.; Wirth, G.

    1982-01-01

    A simple ternary gamma/gamma-prime-alpha alloy of nominal composition (wt-%) Ni-32Mo-6Al has been directionally solidified at 17 mm/h and tested in creep rupture at 1073, 1173, and 1273 K. A uniform microstructure consisting of square-shaped Mo fibers in a gamma + gamma-prime matrix was found despite some variation in the molybdenum and aluminum concentrations along the growth direction. Although the steady-state creep rate is well described by the normal stress temperature equation, the stress exponent (12) and the activation energy (580 kJ/mol) are high. The rupture behavior is best characterized by the Larson-Miller parameter where the constant equals 20.

  1. Structure and creep rupture properties of directionally solidified eutectic gamma/gamma-prime-alpha alloy

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.; Wirth, G.

    1982-01-01

    A simple ternary gamma/gamma-prime-alpha alloy of nominal composition (wt-%) Ni-32Mo-6Al has been directionally solidified at 17 mm/h and tested in creep rupture at 1073, 1173, and 1273 K. A uniform microstructure consisting of square-shaped Mo fibers in a gamma + gamma-prime matrix was found despite some variation in the molybdenum and aluminum concentrations along the growth direction. Although the steady-state creep rate is well described by the normal stress temperature equation, the stress exponent (12) and the activation energy (580 kJ/mol) are high. The rupture behavior is best characterized by the Larson-Miller parameter where the constant equals 20.

  2. Effects of Electromagnetic Stirring on the Microstructure and High-Temperature Mechanical Properties of a Hyper-eutectic Al-Si-Cu-Ni Alloy

    NASA Astrophysics Data System (ADS)

    Jang, Youngsoo; Choi, Byounghee; Kang, Byungkeun; Hong, Chun Pyo

    2015-02-01

    A liquid treatment method by electromagnetic stirring was applied to a hyper-eutectic Al-15wt pctSi-4wt pctCu-3wt pctNi alloy for the piston manufacturing with diecasting process in order to improve high-temperature mechanical properties of the piston heads. The mechanical properties, such as hardness, high-temperature tensile stress, thermal expansion, and high-temperature relative wear resistance, were estimated using the specimens taken from the liquid-treated diecast products, and the results were compared with those of a conventional metal-mold-cast piston.

  3. Evolution of insoluble eutectic Si particles in anodic oxidation films during adipic-sulfuric acid anodizing processes of ZL114A aluminum alloys

    NASA Astrophysics Data System (ADS)

    Hua, Lei; Liu, Jian-hua; Li, Song-mei; Yu, Mei; Wang, Lei; Cui, Yong-xin

    2015-03-01

    The effects of insoluble eutectic Si particles on the growth of anodic oxide films on ZL114A aluminum alloy substrates were investigated by optical microscopy (OM) and scanning electron microscopy (SEM). The anodic oxidation was performed at 25°C and a constant voltage of 15 V in a solution containing 50 g/L sulfuric acid and 10 g/L adipic acid. The thickness of the formed anodic oxidation film was approximately 7.13 μm. The interpore distance and the diameters of the major pores in the porous layer of the film were within the approximate ranges of 10-20 nm and 5-10 nm, respectively. Insoluble eutectic Si particles strongly influenced the morphology of the anodic oxidation films. The anodic oxidation films exhibited minimal defects and a uniform thickness on the ZL114A substrates; in contrast, when the front of the oxide oxidation films encountered eutectic Si particles, defects such as pits and non-uniform thickness were observed, and pits were observed in the films.

  4. Fabrication of wear-resistant layers with lamellar eutectic structure by laser surface alloying using the in situ reaction between Cr and B4C

    NASA Astrophysics Data System (ADS)

    Sun, You-zheng; Li, Jin-bao; Wellburn, Daniel; Liu, Chang-sheng

    2016-11-01

    To improve the wear resistance of Cr5 steel, wear-resistant layers with lamellar eutectic microstructure were fabricated by laser surface alloying (LSA), which is dependent on the in situ reaction between Cr and B4C. Our results indicated that the hypoeutectic structures of the LSA layers were divided into interdendritic eutectic structures and dendrites. The area fraction of the eutectic structures increased with increasing laser scanning speed, which improved the hardness and wear resistance of the LSA layers. The average hardness of the LSA layer prepared at a scanning speed of 8 mm/s was HV0.2 883.9, which was 1.8 times greater than that of the traditional quenched layer (approximately HV 480). After sliding for 659.4 m, the specimen prepared at a scanning speed of 8 mm/s exhibited a volume loss of 0.0323 mm3, which was only 29.5% of the volume loss of the traditional quenched specimen.

  5. Prediction of phase distribution pattern in phase field simulations on Mo5SiB2-primary areas in near eutectic Mo-Si-B alloy

    NASA Astrophysics Data System (ADS)

    Kazemi, O.; Hasemann, G.; Krüger, M.; Halle, T.

    2017-03-01

    A Mo-10.9Si-20.3B (if not stated otherwise all compositions are given in at.%) alloy was modeled using the phase field method with linearized phase diagrams and thermodynamic data. The simulation results showed that there are two specific microstructural constituents. According to the simulations and experimental microstructural investigations the primary Mo5SiB2 phase observed in this study was combined by the Moss-Mo3Si-Mo5SiB2 eutectics. The overall composition of the both primary and eutectic area was probed and the phase evolution along with the concentration change of the core areas were explored and visualized in the solidification domain. To verify the accuracy of the simulation results, they were comprised with the experimental achievements. In terms of the fraction of phases, the portion of the primary phase and the eutectic constituent and the phase distribution pattern our results were in good agreement with the experimental observations.

  6. Dissolution and oxidation behaviour of various austenitic steels and Ni rich alloys in lead-bismuth eutectic at 520 °C

    NASA Astrophysics Data System (ADS)

    Roy, Marion; Martinelli, Laure; Ginestar, Kevin; Favergeon, Jérôme; Moulin, Gérard

    2016-01-01

    Ten austenitic steels and Ni rich alloys were tested in static lead-bismuth eutectic (LBE) at 520 °C in order to obtain a selection of austenitic steels having promising corrosion behaviour in LBE. A test of 1850 h was carried out with a dissolved oxygen concentration between 10-9 and 5 10-4 g kg-1. The combination of thermodynamic of the studied system and literature results leads to the determination of an expression of the dissolved oxygen content in LBE as a function of temperature: RT(K)ln[O](wt%) = -57584/T(K) -55.876T(K) + 254546 (R is the gas constant in J mol-1 K-1). This relation can be considered as a threshold of oxygen content above which only oxidation is observed on the AISI 316L and AISI 304L austenitic alloys in static LBE between 400 °C and 600 °C. The oxygen content during the test leads to both dissolution and oxidation of the samples during the first 190 h and leads to pure oxidation for the rest of the test. Results of mixed oxidation and dissolution test showed that only four types of corrosion behaviour were observed: usual austenitic steels and Ni rich alloys behaviour including the reference alloy 17Cr-12Ni-2.5Mo (AISI 316LN), the 20Cr-31Ni alloy one, the Si containing alloy one and the Al containing alloy one. According to the proposed criteria of oxidation and dissolution kinetics, silicon rich alloys and aluminum rich alloy presented a promising corrosion behaviour.

  7. Effect of severe cold-rolling and annealing on microstructure and mechanical properties of AlCoCrFeNi2.1 eutectic high entropy alloy

    NASA Astrophysics Data System (ADS)

    Wani, I. S.; Bhattacharjee, T.; Sheikh, S.; Lu, Y.; Chatterjee, S.; Guo, S.; Bhattacharjee, P. P.; Tsuji, N.

    2017-05-01

    The possibility of microstructural refinement and improvement of mechanical properties by severe cold-rolling was investigated in an AlCoCrFeNi2.1 lamellar eutectic high entropy alloy (EHEA). The as-cast alloy revealed fine scale eutectic mixture of L12 (ordered FCC) and B2 (ordered BCC) phases. During severe cold-rolling up to 90% reduction in thickness the B2 phase maintained the ordered structure, while the L12 phase showed the evolution of a nanocrystalline structure and progressive disordering. Annealing of the severely cold-rolled material resulted in the formation of duplex microstructures composed of two different phases with equiaxed morphologies and significant resistance to grain growth up to 1200°C. Annealing at 1000°C resulted in an optimum strength-ductility balance with the tensile strength of 1175 MPa and the total elongation of 23%. The present results showed that severe cold-rolling and annealing can impart very attractive mechanical properties in complex EHEAs.

  8. Effect of micro-structural modifier on the morphology of silicon rich secondary phase and strain hardening behavior of eutectic Al-Si alloy

    NASA Astrophysics Data System (ADS)

    Mansoor, M.; Salam, I.; Tauqir, A.

    2016-08-01

    Eutectic Al-Si alloys find their applications in moderate to severe tribological conditions, for example: pistons, casings of high speed pumps and slide sleeves. The higher hardness, so the better tribological properties, are originated by the formation of a silicon rich secondary phase, however, the morphology of the secondary phase drastically influence the toughness of the alloy. Microstructural modifiers are used to control the toughness which modifies the Si rich secondary phase into dispersed spherical structure instead of needle-like network. In the present study, a mixture of chemical fluxes was used to modify the Si phase. The alloy was cast into a sand mold and characterized by scanning electron microscopy, energy dispersive spectroscopy, hardness testing and tensile testing. It was found that the morphology of the Si phase was altered to acicular structure due to the modification process. In comparison, the un-modified alloy contained Si phase in needle-like structure. The effect of modifier was also pronounced on the mechanical properties, where increase of 50% in yield strength, 56% in tensile strength and 200% in elongation occurred. A discernable raise in strain hardening component indicated the improved strain harden ability and formability of the modified alloy.

  9. Length-scale dependent mechanical properties of Al-Cu eutectic alloy: Molecular dynamics based model and its experimental verification

    SciTech Connect

    Tiwary, C. S. Chattopadhyay, K.; Chakraborty, S.; Mahapatra, D. R.

    2014-05-28

    This paper attempts to gain an understanding of the effect of lamellar length scale on the mechanical properties of two-phase metal-intermetallic eutectic structure. We first develop a molecular dynamics model for the in-situ grown eutectic interface followed by a model of deformation of Al-Al{sub 2}Cu lamellar eutectic. Leveraging the insights obtained from the simulation on the behaviour of dislocations at different length scales of the eutectic, we present and explain the experimental results on Al-Al{sub 2}Cu eutectic with various different lamellar spacing. The physics behind the mechanism is further quantified with help of atomic level energy model for different length scale as well as different strain. An atomic level energy partitioning of the lamellae and the interface regions reveals that the energy of the lamellae core are accumulated more due to dislocations irrespective of the length-scale. Whereas the energy of the interface is accumulated more due to dislocations when the length-scale is smaller, but the trend is reversed when the length-scale is large beyond a critical size of about 80 nm.

  10. The effect of hot-rolling on chill-cast AI-AI3Ni, chill-cast AI-AI2Cu, and Unidirectionally Solidified AI-AI3Ni Eutectic Alloys

    NASA Astrophysics Data System (ADS)

    Jardine, F. S. J.; Cantor, B.

    1986-11-01

    The effect of hot-rolling on the mechanical properties and microstructures of chill-cast Al-Al3Ni, chill-cast Al-Al2Cu, and unidirectionally solidified Al-Al3Ni eutectic alloys has been studied. The chill-cast eutectic alloys were produced by casting into preheated mild steel molds placed on copper chills. This system promoted growth along the length of the ingot and not radially from the mold wall. Cellular microstructures resulted with good alignment of Al3Ni fibers or Al2Cu lamellae within the cells and an interfiber/lamellar spacing of ~ 1 /urn. In contrast, the Al-Al3Ni eutectic alloy was also unidirectionally solidified at a growth rate of 3 x 10-1 m s-1 in a conventional horizontal crystal grower. This produced well-aligned Al3Ni fibers with an interfiber spacing of 1.2 ώm. Both the unidirectionally solidified and chill-cast Al-Al3Ni eutectic alloy can be hot-rolled at 773 K to reductions in area of greater than 95 pct. Deformation was achieved by Al3Ni fiber fracturing followed by separation of the broken fiber fragments in the rolling direction. Additionally, for the chill-cast eutectic the cellular microstructure disappeared and the Al3Ni fibers were homogeneously distributed throughout the matrix, after area reductions of 60 to 70 pct. In both cases, the eutectic microstructure was deformed with a constant volume fraction of Al3Ni/unit volume being maintained during rolling. The chill-cast Al-Al2Cu eutectic alloy can be hot-rolled at 773 K to an area reduction of ~50 pct, after the continuous brittle Al2Cu phase within the cells has been ‘broken up’ by coarsening at high temperature. The variations of room temperature tensile properties for the chill-cast and unidirectionally solidified eutectic alloys were measured as a function of reduction of thickness during hot-rolling and the results were compared with predicted strengths from discontinuous fiber reinforcement theory.

  11. Spectrographic analysis of bismuth-tin eutectic alloys by spark-ignited low-voltage ac-arc excitation

    NASA Technical Reports Server (NTRS)

    Huff, E. A.; Kulpa, S. J.

    1969-01-01

    Spectrographic method determines individual stainless steel components in molten bismuth-42 w/o tin eutectic to determine the solubility of Type 304 stainless steels. It utilizes the high sensitivity and precision of the spark-ignited, low-voltage ac-arc excitation of samples rendered homogeneous by dissolution.

  12. Microstructural Characterization of a Directionally-Solidified Ni-33 (at. %)Al-31Cr-3Mo Eutectic Alloy as a Function of Withdrawal Rate

    NASA Technical Reports Server (NTRS)

    Raj, S. V.; Locci, I. E.; Whittenberger, J. D.; Salem, J. A.

    2000-01-01

    The Ni-33 (at. %)Al-3lCr-3Mo eutectic alloy was directionally-solidified (DS) at different rates, V(sub I), varying between 2.5 to 508 mm/ h. Detailed qualitative and quantitative metallographic and chemical analyses were conducted on the directionally-solidified rods. The microstructures consisted of eutectic colonies with parallel lamellar NiAl/(Cr,Mo) plates for solidification rates at and below 12.7 mm/ h. Cellular eutectic microstructures were observed at higher solidification rates, where the plates exhibited a radial pattern. The microstructures were demonstrated to be fairly uniform throughout a 100 mm length of the DS zone by quantitative metallography. The average cell size, bar-d, decreased with increasing growth rate to a value of 125 microns at 508 mm/ h according to the relation bar-d (microns) approx. = 465 V(sup -0.22, sub I), where V(sub I) is in mm/ h. Both the average NiAl plate thickness, bar-Delta(sub NiAl), and the interlamellar spacing, bar-lambda, were observed to be constant for V(sub I) less than or = 50.8 mm/ h but decreased with increasing growth rate above this value as 0.93 bar-Delta(sub NiAl)(microns) = 61.2 V(sup -0.93, sub I) and bar-lambda (microns) = 47.7 V(sup -0.64, sub I), respectively. The present results are detailed on a microstructural map. Keywords Optical microscopy, microstructure, compounds intermetallic, directional solidification

  13. Effect of swaging on the 1000 C compressive slow plastic flow characteristics of the directionally solidified eutectic alloy gamma/gamma prime-alpha

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.; Wirth, G.

    1983-01-01

    Swaging between 750 and 1050 C has been investigated as a means to introduce work into the directionally solidified eutectic alloy gamma/gamma prime-alpha (Ni-32.3 wt percent Mo-6.3 wt percent Al) and increase the elevated temperature creep strength. The 1000 C slow plastic compressive flow stress-strain rate properties in air of as-grown, annealed, and worked nominally 10 and 25 percent materials have been determined. Swaging did not improve the slow plastic behavior. In fact large reductions tended to degrade the strength and produced a change in the deformation mechanism from uniform flow to one involving intense slip band formation. Comparison of 1000 C tensile and compressive strength-strain rate data reveals that deformation is independent of the stress state.

  14. Reference Correlation for the Density and Viscosity of Eutectic Liquid Alloys Al+Si, Pb+Bi, and Pb+Sn

    NASA Astrophysics Data System (ADS)

    Assael, M. J.; Mihailidou, E. K.; Brillo, J.; Stankus, S. V.; Wu, J. T.; Wakeham, W. A.

    2012-09-01

    In this paper, the available experimental data for the density and viscosity of eutectic liquid alloys Al+Si, Pb+Bi, and Pb+Sn have been critically examined with the intention of establishing a reference standard representation of both density and viscosity. All experimental data have been categorized as primary or secondary according to the quality of measurement, the technique employed, and the presentation of the data, as specified by a series of carefully defined criteria. The proposed standard reference correlations for the density of liquid Al+Si, Pb+Bi, and Pb+Sn are, respectively, characterized by deviations of 2.0%, 2.9%, and 0.5% at the 95% confidence level. The standard reference correlations for the viscosity of liquid Al+Si, Pb+Bi, and Pb+Sn are, respectively, characterized by deviations of 7.7%, 14.2%, and 12.4% at the 95% confidence level.

  15. Effect of swaging on the 1000 C compressive slow plastic flow characteristics of the directionally solidified eutectic alloy gamma/gamma prime-alpha

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.; Wirth, G.

    1983-01-01

    Swaging between 750 and 1050 C has been investigated as a means to introduce work into the directionally solidified eutectic alloy gamma/gamma prime-alpha (Ni-32.3 wt percent Mo-6.3 wt percent Al) and increase the elevated temperature creep strength. The 1000 C slow plastic compressive flow stress-strain rate properties in air of as-grown, annealed, and worked nominally 10 and 25 percent materials have been determined. Swaging did not improve the slow plastic behavior. In fact large reductions tended to degrade the strength and produced a change in the deformation mechanism from uniform flow to one involving intense slip band formation. Comparison of 1000 C tensile and compressive strength-strain rate data reveals that deformation is independent of the stress state.

  16. Coatings for directional eutectics

    NASA Technical Reports Server (NTRS)

    Rairden, J. R.; Jackson, M. R.

    1976-01-01

    Coatings developed to provide oxidation protection for the directionally-solidified eutectic alloy NiTaC-B (4.4 weight percent Cr) were evaluated. Of seven Co-, Fe- and Ni-base coatings that were initially investigated, best resistance to cyclic oxidation was demonstrated by duplex coatings fabricated by depositing a layer of NiCrAl(Y) by vacuum evaporation from an electron beam source followed by deposition of an Al overlayer using the pack cementation process. It was found that addition of carbon to the coating alloy substantially eliminated the problem of fiber denudation in TaC-type eutectic alloys. Burner rig cycled NiTaC-B samples coated with Ni-20Cr-5Al-0.1C-0.1Y+Al and rupture-tested at 1100 deg C performed as well as or better than uncoated, vacuum cycled and air-tested NiTaC-13; however, a slight degradation with respect to uncoated material was noted in air-stress rupture tests at 870 deg C for both cycled and uncycled samples.

  17. Volume Fraction Determination in Cast Superalloys and DS Eutectic Alloys by a New Practice for Manual Point Counting

    NASA Technical Reports Server (NTRS)

    Andrews, C. W.

    1976-01-01

    Volume fraction of a constituent or phase was estimated in six specimens of conventional and DS-eutectic superalloys, using ASTM E562-76, a new standard recommended practice for determining volume fraction by systematic manual point count. Volume fractions determined ranged from 0.086 to 0.36, and with one exception, the 95 percent relative confidence limits were approximately 10 percent of the determined volume fractions. Since the confidence-limit goal of 10 percent, which had been arbitrarily chosen previously, was achieved in all but one case, this application of the new practice was considered successful.

  18. Effects of an applied magnetic field on directional solidification of off-eutectic Bi-Mn alloys

    NASA Technical Reports Server (NTRS)

    Decarlo, J. L.; Pirich, R. G.

    1987-01-01

    Off-eutectic compositions of Bi-Mn were directionally solidified in applied transverse magnetic fields up to 3 kG to determine the effects on thermal and solutal convection. For Bi-rich compositions, the magnetic field appeared to increase mixing as determined from thermal, morphological, chemical and magnetic analyses. For Mn-rich compositions morphological and chemical analyses suggest some reduction in mixing due to application of the magnetic field. Conductivity gradients in the melt are suggested as a possible mechanism for the observed results.

  19. Isothermal Fatigue Behavior of the Near-Eutectic Sn-Ag-Cu Alloy between -25°C and 125°C

    NASA Astrophysics Data System (ADS)

    Korhonen, Tia-Marje K.; Lehman, Lawrence P.; Korhonen, Matt A.; Henderson, Donald W.

    2007-02-01

    When near-eutectic Sn-Ag-Cu (SAC) alloys are used to make soldered ball-grid-array (BGA) assemblies, the grain size of the joints is very large. During thermomechanical cycling, the solder joint fatigue process is often initiated with recrystallization of the Sn grains, resulting in a smaller grain size in the deformed areas. Grain boundary sliding and increased grain boundary diffusion then results in intergranular crack nucleation and propagation along the recrystallized Sn grain boundaries. In this work, fatigue tests were used to study the initial stages of cyclic deformation damage in Sn-Ag-Cu alloy samples. To separate the solder properties from the constraints introduced by the substrate, the tests were done with free-standing solder specimens, instead of solder joints. The test samples were cast dog-bone specimens that have a cross-sectional diameter of 1 mm, which corresponds to a typical solder joint diameter in BGAs. Mechanical cycling was performed isothermally at several temperatures, from -25°C to 125°C. Typical test conditions were ± 1.5% strain and 15-minute hold at tensile peak stress to allow stress relaxation to take place. Optical microscopy, scanning electron microscopy, and electron backscattering diffraction were used to study the microstructures of the samples before and after fatigue testing in order to obtain insight into the nucleation and growth mechanisms of fatigue damage.

  20. The Effects of Adding Elements of Zinc and Magnesium on Ag-Cu Eutectic Alloy for Warming Acupuncture

    PubMed Central

    Park, Il Song; Kim, Keun Sik; Lee, Min Ho

    2013-01-01

    The warming acupuncture for hyperthermia therapy is made of STS304. However, its needle point cannot be reached to a desirable temperature due to heat loss caused by low thermal conductivity, and the quantification of stimulation condition and the effective standard establishment of warming acupuncture are required as a heat source. Accordingly, in this study, after Ag-Cu alloys with different composition ratios were casted and then mixed with additives to improve their physical and mechanical properties, the thermal conductivity and biocompatibility of the alloy specimens were evaluated for selecting suitable material. Ag-Cu binary alloys and ternary alloys added 5 wt% Zn or 2 wt% Mg were casted and then cold drawn to manufacture needles for acupuncture, and their physical properties, thermal conductivity, and biocompatibility were evaluated for their potential use in warming acupuncture. The results of this study showed that the physical and mechanical properties of the Ag-Cu alloys were improved by additives and that the thermal conductivity, machinability, and biocompatibility of the Ag-Cu alloys were improved by Mg addition. PMID:24078827

  1. Electrodeposition of Mg-Li-Al-La Alloys on Inert Cathode in Molten LiCl-KCl Eutectic Salt

    NASA Astrophysics Data System (ADS)

    Han, Wei; Chen, Qiong; Sun, Yi; Jiang, Tao; Zhang, Milin

    2011-12-01

    Electrochemical preparation of Mg-Li-Al-La alloys on inert electrodes was investigated in LiCl-KCl melt at 853 K (580 °C). Cyclic voltammograms (CVs) and square wave voltammograms (SWVs) show that the existence of AlCl3 or AlF3 could promote La deposition on an active Al substrate, which is predeposited on inert electrodes. All electrochemical tests show that the reduction of La3+ is a one-step reduction process with three electrons exchanged. The reduction of La(III)→La(0) occurred at -2.04 V, and the underpotential deposition (UPD) of La was detected at -1.55 V ( vs Ag/AgCl). The same phenomena concerning La UPD were observed on two inert cathodes, W and Mo. In addition, Mg-Li-Al-La alloys were obtained by galvanostatic electrolysis on the W cathode from La2O3 in LiCl-KCl-MgCl2-KF melts with aluminum as the anode. X-ray diffraction (XRD) measurements indicated that various phases like the Al2La, Al12Mg17, and βLi phase (LiMg/Li3Mg7) existed in the Mg-Li-Al-La alloys. The distribution of Mg, Al, and La in Mg-Li-Al-La alloys from the analysis of a scan electron micrograph (SEM) and energy dispersive spectrometry (EDS) indicated that the elements Mg, Al, and La distributed homogeneously in the alloys.

  2. Structure and thermal cycling stability of a hafnium monocarbide reinforced directionally solidified cobalt-base eutectic alloy

    NASA Technical Reports Server (NTRS)

    Kim, Y. G.

    1975-01-01

    A nominal composition of Co-15Cr-20Ni-10.5Hf-0.7C was directionally solidified at 0.8 cm/hr growth rate to produce aligned HfC in a cobalt matrix alloy. The aligned HfC fibers were present as rod and plate types. The diameter of the aligned fibers was about 1 micron, with volume fraction in the range of 11 to 15 per cent. The growth direction of the fibers was parallel to the 100 direction. The alloy was subjected to thermal cycling between 425 and 1100 C, using a 2.5 minute cycle. No microstructural degradation of the HfC fibers in the alloy was observed after 2500 cycles.

  3. Structure and thermal cycling stability of a hafnium monocarbide reinforced directionally solidified cobalt-base eutectic alloy

    NASA Technical Reports Server (NTRS)

    Kim, Y. G.

    1975-01-01

    A nominal composition of Co-15Cr-2ONi-10.5 Hf-0.7 C (NASA-HAFCO-11) was directionally solidified at 0.8 cm/hr growth rate to produce aligned HfC in a cobalt matrix alloy. The aligned HfC fibers were present as rod and plate types. The diameter of the aligned fibers was about 1 micron, with volume fraction in the range of 11 to 15 percent. The growth direction of the fibers was parallel to the 100. The NASA-HAFCO-11 alloy was subjected to thermal cycling between 425 deg and 1100 C, using a 2.5 minute cycle. No microstructural degradation of the HfC fibers in the alloy was observed after 2500 cycles.

  4. Preferred growth orientation and microsegregation behaviors of eutectic in a nickel-based single-crystal superalloy.

    PubMed

    Wang, Fu; Ma, Dexin; Bührig-Polaczek, Andreas

    2015-04-01

    A nickel-based single-crystal superalloy was employed to investigate the preferred growth orientation behavior of the (γ + γ') eutectic and the effect of these orientations on the segregation behavior. A novel solidification model for the eutectic island was proposed. At the beginning of the eutectic island's crystallization, the core directly formed from the liquid by the eutectic reaction, and then preferably grew along [100] direction. The crystallization of the eutectic along [110] always lagged behind that in [100] direction. The eutectic growth in [100] direction terminated on impinging the edge of the dendrites or another eutectic island. The end of the eutectic island's solidification terminates due to the encroachment of the eutectic liquid/solid interface at the dendrites or another eutectic island in [110] direction. The distribution of the alloying elements depended on the crystalline axis. The degree of the alloying elements' segregation was lower along [100] than [110] direction with increasing distance from the eutectic island's center.

  5. Effect of undercooling on the microstructure of Ni-35 at. pct Mo (eutectic) and Ni-38 at. pct Mo (hypereutectic) alloys

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.

    1987-01-01

    Ni-35 at. pct Mo and Ni-38 at. pct Mo alloy specimens have been solidified from various levels of undercooling in the differential thermal analysis and the electromagnetic levitation units in a pyrex/vycor bed. The evolution of the microstructure in the solified specimens has been examined in terms of the degree of undercooling, the nature of the first phase to nucleate from the melt, and the specimen cooling rate. The melt has been observed to undercool more in the presence of intermetallic NiMo (beta) phase as compared to that in the presence of nickel-rich solid solution (gamma). The 'anomalous eutectic' type of microstructure has been shown to result from the initial formation of the dendritic skeleton of either of the two phases, its segmentation due to convection and ripening, and the subsequent nucleation of the other phase in the interdendritic liquid regions. The recalescence behavior has been examined as a function of undercooling and the nature of the phase nucleating first in the melt.

  6. Ultrasonic cavitation erosion of 316L steel weld joint in liquid Pb-Bi eutectic alloy at 550°C.

    PubMed

    Lei, Yucheng; Chang, Hongxia; Guo, Xiaokai; Li, Tianqing; Xiao, Longren

    2017-11-01

    Liquid lead-bismuth eutectic alloy (LBE) is applied in the Accelerator Driven transmutation System (ADS) as the high-power spallation neutron targets and coolant. A 19.2kHz ultrasonic device was deployed in liquid LBE at 550°C to induce short and long period cavitation erosion damage on the surface of weld joint, SEM and Atomic force microscopy (AFM) were used to map out the surface properties, and Energy Dispersive Spectrometer (EDS) was applied to the qualitative and quantitative analysis of elements in the micro region of the surface. The erosion mechanism for how the cavitation erosion evolved by studying the element changes, their morphology evolution, the surface hardness and the roughness evolution, was proposed. The results showed that the pits, caters and cracks appeared gradually on the erode surface after a period of cavitation. The surface roughness increased along with exposure time. Work hardening by the bubbles impact in the incubation stage strengthened the cavitation resistance efficiently. The dissolution and oxidation corrosion and cavitation erosion that simultaneously happened in liquid LBE accelerated corrosion-erosion process, and these two processes combined to cause more serious damage on the material surface. Contrast to the performance of weld metal, base metal exhibited a much better cavitation resistance. Copyright © 2017. Published by Elsevier B.V.

  7. Effect of undercooling on the microstructure of Ni-35 at. pct Mo (eutectic) and Ni-38 at. pct Mo (hypereutectic) alloys

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.

    1987-01-01

    Ni-35 at. pct Mo and Ni-38 at. pct Mo alloy specimens have been solidified from various levels of undercooling in the differential thermal analysis and the electromagnetic levitation units in a pyrex/vycor bed. The evolution of the microstructure in the solified specimens has been examined in terms of the degree of undercooling, the nature of the first phase to nucleate from the melt, and the specimen cooling rate. The melt has been observed to undercool more in the presence of intermetallic NiMo (beta) phase as compared to that in the presence of nickel-rich solid solution (gamma). The 'anomalous eutectic' type of microstructure has been shown to result from the initial formation of the dendritic skeleton of either of the two phases, its segmentation due to convection and ripening, and the subsequent nucleation of the other phase in the interdendritic liquid regions. The recalescence behavior has been examined as a function of undercooling and the nature of the phase nucleating first in the melt.

  8. Reduction in secondary dendrite arm spacing in cast eutectic Al-Si piston alloys by cerium addition

    NASA Astrophysics Data System (ADS)

    Ahmad, R.; Asmael, M. B. A.; Shahizan, N. R.; Gandouz, S.

    2017-01-01

    The effects of Ce on the secondary dendrite arm spacing (SDAS) and mechanical behavior of Al-Si-Cu-Mg alloys were investigated. The reduction of SDAS at different Ce concentrations was evaluated in a directional solidification experiment via computer-aided cooling curve thermal analysis (CA‒CCTA). The results showed that 0.1wt%-1.0wt% Ce addition resulted in a rapid solidification time, Δ t s, and low solidification temperature, Δ T S, whereas 0.1wt% Ce resulted in a fast solidification time, Δ t a-Al, of the α-Al phase. Furthermore, Ce addition refined the SDAS, which was reduced to approximately 36%. The mechanical properties of the alloys with and without Ce were investigated using tensile and hardness tests. The quality index ( Q) and ultimate tensile strength of (UTS) Al-Si-Cu-Mg alloys significantly improved with the addition of 0.1wt% Ce. Moreover, the base alloy hardness was improved with increasing Ce concentration.

  9. Aging Characteristics of Sn-Ag Eutectic Solder Alloy with the Addition of Cu, In, and Mn

    NASA Astrophysics Data System (ADS)

    Ghosh, M.; Kar, Abhijit; Das, S. K.; Ray, A. K.

    2009-10-01

    In the present investigation, three types of solder alloy, i.e., Sn-Ag-Cu, Sn-Ag-In, and Sn-Ag-Cu-Mn, have been prepared and joined with Cu substrate. In the reflowed condition, the joint interface is decorated with Cu6Sn5 intermetallic in all cases. During aging at 100 °C for 50 to 200 hours, Cu3Sn formation took place in the diffusion zone of the Sn-Ag-Cu and Sn-Ag-In vs Cu assembly, which was not observed for the Sn-Ag-Cu-Mn vs Cu joint. Aging also leads to enhancement in the width of reaction layers; however, the growth is sluggish (~134 KJ/mol) for the Sn-Ag-Cu-Mn vs Cu transition joint. In the reflowed condition, the highest shear strength is obtained for the Sn-Ag-Cu-Mn vs Cu joint. Increment in aging time results in decrement in shear strength of the assemblies; yet small reduction is observed for the Sn-Ag-Cu-Mn vs Cu joint. The presence of Mn in the solder alloy is responsible for the difference in microstructure of the Sn-Ag-Cu-Mn solder alloy vs Cu assembly in the reflowed condition, which in turn influences the microstructure of the same after aging with respect to others.

  10. Eutectic solidification patterns: Interest of microgravity environment

    NASA Astrophysics Data System (ADS)

    Plapp, Mathis; Bottin-Rousseau, Sabine; Faivre, Gabriel; Akamatsu, Silvère

    2017-01-01

    The solidification of binary eutectic alloys produces two-phase composite materials in which the microstructure, that is, the geometrical distribution of the two solid phases, results from complex pattern-formation processes at the moving solid-liquid interface. Since the volume fraction of the two solids depends on the local composition, solidification dynamics can be strongly influenced by thermosolutal convection in the liquid. In this contribution, we review our experimental and numerical work devoted to the understanding of eutectic solidification under purely diffusive conditions, which will soon be tested and extended during the microgravity experiment TRANSPARENT ALLOYS planned by the European Space Agency (ESA). xml:lang="fr"

  11. Morphological instabilities of lamellar eutectics

    SciTech Connect

    Karma, A.; Sarkissian, A.

    1996-03-01

    The authors present the results of a numerical study based on the boundary integral technique of interfacial pattern formation in directional solidification of thin-film lamellar eutectics at low velocity. Microstructure selection maps that identify the stability domains of various steady-state and nonsteady-state growth morphologies in the spacing-composition ({lambda} {minus} C{sub 0}) plane are constructed for the transparent organic alloy CBr{sub 4}-C{sub 2}Cl{sub 6} and for a model eutectic alloy with two solid phases of identical physical properties. In CBr{sub 4}-C{sub 2}Cl{sub 6}, the basic set of instabilities that limit steady-state growth is richer than expected. It consists of three primary instabilities, two of which are oscillatory, which bound the domain of the commonly observed axisymmetric lamellar morphology, and two secondary oscillatory instabilities, which bound the domain of the nonaxisymmetric (tilted) lamellar morphology. Four stable oscillatory microstructures, at least three of which have been seen experimentally, are predicted to occur in unstable regimes. In the model alloy, the structure is qualitatively similar, except that a stable domain of tilted steady-state growth is not found, in agreement with previous random-walk simulations. Furthermore, the composition range of stability of the axisymmetric morphology decreases sharply with increasing spacing away from minimum undercooling but extends further off-eutectic than predicted by the competitive growth criterion. In addition, oscillations with a wavelength equal to two {lambda} lead to lamella termination at a small distance above the onset of instability. The implications of these two features for the eutectic to dendrite transition are examined with the conclusion that in the absence of heterogeneous nucleation, this transition should be histeritic at small velocity and temperature gradient.

  12. Coatings for directional eutectics

    NASA Technical Reports Server (NTRS)

    Rairden, J. R.; Jackson, M. R.

    1976-01-01

    Significant advances have been made in the development of an environmentally stable coating for a very high strength, directionally solidified eutectic alloy designated NiTaC-13. Three duplex (two-layer) coatings survived 3,000 hours on a cyclic oxidation test (1,100 C to 90 C). These coatings were fabricated by first depositing a layer of NiCrAl(Y) by vacuum evaporation from an electron beam heated source, followed by depositing an aluminizing overlayer. The alloy after exposure with these coatings was denuded of carbide fibers at the substrate/coating interface. It was demonstrated that TaC fiber denudation can be greatly retarded by applying a carbon-bearing coating. The coating was applied by thermal spraying followed by aluminization. Specimens coated with NiCrAlCY+Al survived over 2,000 hours in the cyclic oxidation test with essentially no TaC denudation. Coating ductility was studied for coated and heat-treated bars, and stress rupture life at 871 C and 1,100 C was determined for coated and cycled bars.

  13. Study of Eutectic Formation

    NASA Technical Reports Server (NTRS)

    Wilcox, W. R.

    1985-01-01

    The objectives of this program are to determine the influence of convection on the microstructure of eutectics and to develop a technique for revealing the longitudinal microstructure of the MnBi-Bi eutectic. Both objectives aim at trying to explain the observed influence of space processing on the microstructure of MnBi-Bi. A computer program was developed and used to determine the concentration field in front of a growing lamellar eutectic. From this the deviation of the interfacial concentration from the eutectic composition was calculated as a function of eutectic composition, freezing rate, convection, and lamellar spacing.

  14. Study of Eutectic Formation

    NASA Technical Reports Server (NTRS)

    Wilcox, W. R.

    1985-01-01

    The objectives of this program are to determine the influence of convection on the microstructure of eutectics and to develop a technique for revealing the longitudinal microstructure of the MnBi-Bi eutectic. Both objectives aim at trying to explain the observed influence of space processing on the microstructure of MnBi-Bi. A computer program was developed and used to determine the concentration field in front of a growing lamellar eutectic. From this the deviation of the interfacial concentration from the eutectic composition was calculated as a function of eutectic composition, freezing rate, convection, and lamellar spacing.

  15. Thermodynamic description and unidirectional solidification of eutectic organic alloys: II. (CH{sub 3}){sub 2}C(CH{sub 2}OH){sub 2}-(NH{sub 2})(CH{sub 3})C(CH{sub 2}OH){sub 2} system

    SciTech Connect

    Witusiewicz, V.T. . E-mail: victor@access.rwth-aachen.de; Sturz, L.; Hecht, U.; Rex, S.

    2004-10-04

    The temperature and enthalpy of melting of organic alloys from the binary system 2-amino-2-methyl-1,3-propanediol (AMPD) and neopentylglycol (NPG) were measured by means of differential scanning calorimetry (DSC) within the entire composition range. The analytical description of the Gibbs energies of pure AMPD and pure NPG was derived utilizing the data on temperature and enthalpy of transformations, and temperature dependencies of the heat capacity available in the literature. The phase diagram for the binary AMPD-NPG system was assessed via the CALPHAD approach using Thermo-Calc by simultaneously optimizing the thermodynamic and phase equilibrium data available in the literature and measured in the present work. An excellent agreement between the experimental and calculated data for the phase diagram as well as for the enthalpy of melting of the organic alloys was achieved. Experiments and calculations show that the binary AMPD-NPG system exhibits an eutectic reaction with the eutectic point at 378.3 K and 42.2 mol% NPG. The enthalpy of formation of the liquid, BCC and FCC phases derived from the optimisation proves an attractive interaction between dissimilar molecules in these phases. Unidirectional solidification of the eutectic alloy was performed in order to check the nature of the eutectic growth: We find that both solid phases grow with a non-facetted solid/liquid interface, but growth of a regular lamellar eutectic structure could not be observed.

  16. Use of Microgravity to Control the Microstructure of Eutectics

    NASA Technical Reports Server (NTRS)

    Wilcox, William R.; Regel, Liya L.; Smith, Reginald W.

    1999-01-01

    The long term goal of this project is to be able to control the microstructure of directionally solidified eutectic alloys, through an improved understanding of the influence of convection. Prior experimental results on the influence of microgravity on the microstructure of fibrous eutectics have been contradictory. Theoretical work at Clarkson University showed that buoyancy-driven convection in the vertical Bridgman configuration is not vigorous enough to alter the concentration field in the melt sufficiently to cause a measurable change in microstructure when the eutectic grows at minimum supercooling. Currently, there are four other hypotheses that might explain the observed changes in microstructure of fibrous eutectics caused by convection: (1) Disturbance of the concentration boundary layer arising from an off-eutectic melt composition and growth at the extremum; (2) Disturbance of the concentration boundary layer of a habit-modifying impurity; (3) Disturbance of the concentration boundary layer arising from an off-eutectic interfacial composition due to non-extremum growth; and (4) A fluctuating freezing rate combined with differences in the kinetics of fiber termination and fiber formation. We favor the last of these hypotheses. Thus, the primary objective of the present grant is to determine experimentally and theoretically the influence of a periodically varying freezing rate on eutectic solidification. A secondary objective is to determine the influence of convection on the microstructure of at least one other eutectic alloy that might be suitable for flight experiments.

  17. Eutectic growth under acoustic levitation conditions.

    PubMed

    Xie, W J; Cao, C D; Lü, Y J; Wei, B

    2002-12-01

    Samples of Pb-Sn eutectic alloy with a high density of 8.5 x 10(3) kg/m(3) are levitated with a single-axis acoustic levitator, and containerlessly melted and then solidified in argon atmosphere. High undercoolings up to 38 K are obtained, which results in a microstructural transition of "lamellas-broken lamellas-dendrites." This transition is further investigated in the light of the coupled zone for eutectic growth and the effects of ultrasound. The breaking of regular eutectic lamellas and suppression of gravity-induced macrosegregation of (Pb) and (Sn) dendrites are explained by the complicated internal flow inside the levitated drop, which is jointly induced by the shape oscillation, bulk vibration and rotation of the levitated drop. The ultrasonic field is also found to drive forced surface vibration, which subsequently excites capillary ripples and catalyzes nucleation on the sample surface.

  18. Growth and Morphology of Rod Eutectics

    SciTech Connect

    Jing Teng; Shan Liu; R. Trivedi

    2008-03-17

    The formation of rod eutectic microstructure is investigated systematically in a succinonitrile-camphor alloy of eutectic composition by using the directional solidification technique. A new rod eutectic configuration is observed in which the rods form with elliptical cylindrical shape. Two different orientations of the ellipse are observed that differ by a 90{sup o} rotation such that the major and the minor axes are interchanged. Critical experiments in thin samples, where a single layer of rods forms, show that the spacing and orientation of the elliptic rods are governed by the growth rate and the sample thickness. In thicker samples, multi layers of rods form with circular cross-section and the scaling law between the spacing and velocity predicted by the Jackson and Hunt model is validated. A theoretical model is developed for a two-dimensional array of elliptical rods that are arranged in a hexagonal or a square array, and the results are shown to be consistent with the experimental observations. The model of elliptic rods is also shown to reduce to that for the circular rod eutectic when the lengths of the two axes are equal, and to the lamellar eutectic model when one of the axes is much larger than the other one.

  19. Stability of eutectic interface during directional solidification

    SciTech Connect

    Han, Seung Hoon

    1996-04-23

    Directional solidification of eutectic alloys shows different types of eutectic morphologies. These include lamellar, rod, oscillating and tilting modes. The growth of these morphologies occurs with a macroscopically planar interface. However, under certain conditions, the planar eutectic front becomes unstable and gives rise to a cellular or a dendritic structure. This instability leads to the cellular/dendritic structure of either a primary phase or a two-phase structure. The objective of this work is to develop a fundamental understanding of the instability of eutectic structure into cellular/dendritic structures of a single phase and of two-phases. Experimental studies have been carried out to examine the transition from a planar to two-phase cellular and dendritic structures in a ceramic system of Alumina-Zirconia (Al2O3-ZrO2) and in a transparent organic system of carbon tetrabromide and hexachloroethane (CBr4-C2Cl6). Several aspects of eutectic interface stability have been examined.

  20. An Undergraduate Experiment Using Differential Scanning Calorimetry: A Study of the Thermal Properties of a Binary Eutectic Alloy of Tin and Lead

    ERIC Educational Resources Information Center

    D'Amelia, Ronald P.; Clark, Daniel; Nirode, William

    2012-01-01

    An alloy is an intimate association of two or more metals, with or without a definite composition, which has metallic properties. Heterogeneous alloys, such as tin-lead (Sn/Pb) solders, consist of a mixture of crystalline phases with different compositions. A homogeneous alloy with a unique composition having the lowest possible melting point is…

  1. An Undergraduate Experiment Using Differential Scanning Calorimetry: A Study of the Thermal Properties of a Binary Eutectic Alloy of Tin and Lead

    ERIC Educational Resources Information Center

    D'Amelia, Ronald P.; Clark, Daniel; Nirode, William

    2012-01-01

    An alloy is an intimate association of two or more metals, with or without a definite composition, which has metallic properties. Heterogeneous alloys, such as tin-lead (Sn/Pb) solders, consist of a mixture of crystalline phases with different compositions. A homogeneous alloy with a unique composition having the lowest possible melting point is…

  2. Ternary eutectic growth of nanostructured thermoelectric Ag-Pb-Te materials

    SciTech Connect

    Wu, Hsin-jay; Chen, Sinn-wen; Foo, Wei-jian; Jeffrey Snyder, G.

    2012-07-09

    Nanostructured Ag-Pb-Te thermoelectric materials were fabricated by unidirectionally solidifying the ternary Ag-Pb-Te eutectic and near-eutectic alloys using the Bridgeman method. Specially, the Bridgman-grown eutectic alloy exhibited a partially aligned lamellar microstructure, which consisted of Ag{sub 5}Te{sub 3} and Te phases, with additional 200-600 nm size particles of PbTe. The self-assembled interfaces altered the thermal and electronic transport properties in the bulk Ag-Pb-Te eutectic alloy. Presumably due to phonon scattering from the nanoscale microstructure, a low thermal conductivity ({kappa} = 0.3 W/mK) was achieved of the eutectic alloy, leading to a zT peak of 0.41 at 400 K.

  3. Alloying of Mg/Mg2Ni eutectic by chosen non-hydride forming elements: Relation between segregation of the third element and hydride storage capacity

    NASA Astrophysics Data System (ADS)

    Cermak, J.; Kral, L.

    2012-01-01

    Eutectic mixture Mg-11.3 at.% Ni was modified by elements X from the 13th (Al, Ga, In) and 14th group (Si, Ge, Sn and Pb). Phase analysis and distribution of X between primary solid solution Mg-Ni-X and Mg2Ni-X compound was carried out in stabilization annealed samples before hydrogen charging and in hydrided state. In the both states, it was found that X prefers Mg2Ni-X to Mg-Ni-X solid solution, and that the preference is stronger in the hydrided state. The effect is more pronounced for elements X from the 13th group. Suggested explanation was based on influence of X on the formation enthalpy of hydrides. It was observed that In increases the hydrogen storage capacity of the eutectic mixture. The most likely explanation is based on a strong segregation of In to phase Mg2Ni-X, and on a weak tendency of In to form phases with Mg and Ni.

  4. Finite Element Analysis of Eutectic Structures

    DTIC Science & Technology

    2014-03-12

    alloys . Effect of Zr substitution by Ti on growth direction and interface structure of LaB6 - TixZr1-xB2 directionally solidified eutectics1 In...nanoparticles. However, the Si-Ge-W system exhibits good TE properties . Investigation centered on minor addition of W (≤3 at%) to SixGe1-x alloys . The W...dependent ELNES effect encountered in anisotropic structures . Clear differences are seen in the spectra with and without Ti addition even for the

  5. Physical properties of liquid NaF-LiF-LaF3 and NaF-LiF-NdF3 eutectic alloys

    NASA Astrophysics Data System (ADS)

    Bulavin, L.; Plevachuk, Yu.; Sklyarchuk, V.; Shtablavyy, I.; Faidiuk, N.; Savchuk, R.

    2013-02-01

    Electrical conductivity, thermoelectric power and viscosity measurements were carried out for the ionic liquid mixtures, formed after melting of the NaF-LiF-LaF3 and NaF-LiF-NdF3 eutectics in the wide temperature intervals above the melting points. It was found that temperature coefficient of the thermoelectric power of the both ionic mixtures changes a sign, at 948 ± 5 K in NaF-LiF-LaF3 and at 973 ± 5 K in NaF-LiF-NdF3. It was shown that temperature dependence of viscosity correlates with electrophysical data. The results can be used in choosing a blanket for the liquid salt reactor.

  6. Study of eutectic formation

    NASA Technical Reports Server (NTRS)

    Wilcox, W. R.; Eisa, G. F.; Baskaran, V.; Richardson, D. C.

    1984-01-01

    A theory was developed for the influence of convection on the microstructure of lamellar eutectics. Convection is predicted to produce a coarser microstructure, especially at low freezing rates and large volume fractions of the minority phase. Similary convection is predicted to lower the interfacial undercooling, especially at low freezing rates. Experiments using spin-up/spin-down were performed on the Mn-Bi eutectic. This stirring had a dramatic effect on the microstructure, not only making it coarser but at low freezing rates also changing the morphology of the MnBi. The coarsering persisted to moderately high freezing rates. At the lowest freezing rate, vigorous stirring caused the MnBi to be concentrated at the periphery of the ingot and absent along the center. Progress was made on developing a technique for revealing the three-dimensional microstructure of the MnBi eutectic by time-lapse videotaping while etching.

  7. Micro-to-nano-scale deformation mechanisms of a bimodal ultrafine eutectic composite

    PubMed Central

    Lee, Seoung Wan; Kim, Jeong Tae; Hong, Sung Hwan; Park, Hae Jin; Park, Jun-Young; Lee, Nae Sung; Seo, Yongho; Suh, Jin Yoo; Eckert, Jürgen; Kim, Do Hyang; Park, Jin Man; Kim, Ki Buem

    2014-01-01

    The outstading mechanical properties of bimodal ultrafine eutectic composites (BUECs) containing length scale hierarchy in eutectic structure were demonstrated by using AFM observation of surface topography with quantitative height measurements and were interpreted in light of the details of the deformation mechanisms by three different interface modes. It is possible to develop a novel strain accommodated eutectic structure for triggering three different interface-controlled deformation modes; (I) rotational boundary mode, (II) accumulated interface mode and (III) individual interface mode. A strain accommodated microstructure characterized by the surface topology gives a hint to design a novel ultrafine eutectic alloys with excellent mechanical properties. PMID:25265897

  8. Micro-to-nano-scale deformation mechanisms of a bimodal ultrafine eutectic composite.

    PubMed

    Lee, Seoung Wan; Kim, Jeong Tae; Hong, Sung Hwan; Park, Hae Jin; Park, Jun-Young; Lee, Nae Sung; Seo, Yongho; Suh, Jin Yoo; Eckert, Jürgen; Kim, Do Hyang; Park, Jin Man; Kim, Ki Buem

    2014-09-30

    The outstading mechanical properties of bimodal ultrafine eutectic composites (BUECs) containing length scale hierarchy in eutectic structure were demonstrated by using AFM observation of surface topography with quantitative height measurements and were interpreted in light of the details of the deformation mechanisms by three different interface modes. It is possible to develop a novel strain accommodated eutectic structure for triggering three different interface-controlled deformation modes; (I) rotational boundary mode, (II) accumulated interface mode and (III) individual interface mode. A strain accommodated microstructure characterized by the surface topology gives a hint to design a novel ultrafine eutectic alloys with excellent mechanical properties.

  9. Semiconductor Eutectic Solar Cell.

    DTIC Science & Technology

    1986-12-01

    InSb - NiSb Es an... InSb - NiSb , InSb -FeSb, InSb -MnSb und InSb -CrSb", J. Phys. Chem. Solids, 26, 2021 (1965). 11. A. Muller and M. Wilhelm, "Das Eutektikum InSb -Mg 3 Sb’" Z...infant stages for use. In semiconducting eutectics, efforts were paid to eutectic systems which consist of III-V semiconductor phases, such as GaAs, InSb

  10. The influence of processing parameters on microstructural development of low-weight-percent primary, pro-eutectic, dendritic alloys during directional solidification

    NASA Technical Reports Server (NTRS)

    Grugel, R. N.; Kim, Shinwoo; Woodward, Tracey; Wang, T. G.

    1992-01-01

    Alloy compositions centering about Sn- 5 to 15 wt pct Al and Pb- 4 to 20 wt pct Cu have been directionally solidified as a function of growth rate and orientation with respect to earth's gravity vector. The effect of these processing variables on macrosegregation is presented, and the consequence of a structural transition from primary columnar to equiaxed dendritic growth is examined. Effects detrimental to microstructure and attributed to density variations are shown to be minimized by a novel processing technique. In view of the ground-based results, some considerations follow regarding what might be gained by solidifying these alloys in a microgravity environment.

  11. Liquid gallium and the eutectic gallium indium (EGaIn) alloy: Dielectric functions from 1.24 to 3.1 eV by electrochemical reduction of surface oxides

    NASA Astrophysics Data System (ADS)

    Morales, Daniel; Stoute, Nicholas A.; Yu, Zhiyuan; Aspnes, David E.; Dickey, Michael D.

    2016-08-01

    Liquid metals based on gallium are promising materials for soft, stretchable, and shape reconfigurable electromagnetic devices. The behavior of these metals relates directly to the thicknesses of their surface oxide layers, which can be determined nondestructively by ellipsometry if their dielectric functions ɛ are known. This paper reports on the dielectric functions of liquid gallium and the eutectic gallium indium (EGaIn) alloy from 1.24 to 3.1 eV at room temperature, measured by spectroscopic ellipsometry. Overlayer-induced artifacts, a continuing problem in optical measurements of these highly reactive metals, are eliminated by applying an electrochemically reductive potential to the surface of the metal immersed in an electrolyte. This technique enables measurements at ambient conditions while avoiding the complications associated with removing overlayers in a vacuum environment. The dielectric responses of both metals are closely represented by the Drude model. The EGaIn data suggest that in the absence of an oxide the surface is In-enriched, consistent with the previous vacuum-based studies. Possible reasons for discrepancies with previous measurements are discussed.

  12. Liquid gallium and the eutectic gallium indium (EGaIn) alloy: Dielectric functions from 1.24 to 3.1 eV by electrochemical reduction of surface oxides

    SciTech Connect

    Morales, Daniel; Yu, Zhiyuan; Dickey, Michael D. E-mail: aspnes@ncsu.edu; Stoute, Nicholas A.; Aspnes, David E. E-mail: aspnes@ncsu.edu

    2016-08-29

    Liquid metals based on gallium are promising materials for soft, stretchable, and shape reconfigurable electromagnetic devices. The behavior of these metals relates directly to the thicknesses of their surface oxide layers, which can be determined nondestructively by ellipsometry if their dielectric functions ε are known. This paper reports on the dielectric functions of liquid gallium and the eutectic gallium indium (EGaIn) alloy from 1.24 to 3.1 eV at room temperature, measured by spectroscopic ellipsometry. Overlayer-induced artifacts, a continuing problem in optical measurements of these highly reactive metals, are eliminated by applying an electrochemically reductive potential to the surface of the metal immersed in an electrolyte. This technique enables measurements at ambient conditions while avoiding the complications associated with removing overlayers in a vacuum environment. The dielectric responses of both metals are closely represented by the Drude model. The EGaIn data suggest that in the absence of an oxide the surface is In-enriched, consistent with the previous vacuum-based studies. Possible reasons for discrepancies with previous measurements are discussed.

  13. Preferred growth orientation and microsegregation behaviors of eutectic in a nickel-based single-crystal superalloy

    PubMed Central

    Ma, Dexin; Bührig-Polaczek, Andreas

    2015-01-01

    A nickel-based single-crystal superalloy was employed to investigate the preferred growth orientation behavior of the (γ + γ′) eutectic and the effect of these orientations on the segregation behavior. A novel solidification model for the eutectic island was proposed. At the beginning of the eutectic island’s crystallization, the core directly formed from the liquid by the eutectic reaction, and then preferably grew along [100] direction. The crystallization of the eutectic along [110] always lagged behind that in [100] direction. The eutectic growth in [100] direction terminated on impinging the edge of the dendrites or another eutectic island. The end of the eutectic island’s solidification terminates due to the encroachment of the eutectic liquid/solid interface at the dendrites or another eutectic island in [110] direction. The distribution of the alloying elements depended on the crystalline axis. The degree of the alloying elements’ segregation was lower along [100] than [110] direction with increasing distance from the eutectic island’s center. PMID:27877773

  14. Anisotropy of solid Si-liquid (Al,Si) interfacial tension in the binary and Sr-doped Al-Si eutectic alloy

    NASA Astrophysics Data System (ADS)

    Sens, H.; Eustathopoulos, N.; Camel, D.

    1989-12-01

    The atomic structure of interfaces between solid Si and liquid Al-Si alloys with or without Sr doping is derived from measurements of the orientation dependence of the interfacial tension at 873 K. This involves analysing the shape of small liquid droplets inside silicon grains. The results are discussed on the basis of simple broken-bond models and the periodic bond chain concept.

  15. Rapidly solidified Ag-Cu eutectics: A comparative study using drop-tube and melt fluxing techniques

    NASA Astrophysics Data System (ADS)

    Yu, Y.; Mullis, A. M.; Cochrane, R. F.

    2016-03-01

    A comparative study of rapid solidification of Ag-Cu eutectic alloy processed via melt fluxing and drop-tube techniques is presented. A computational model is used to estimate the cooling rate and undercooling of the free fall droplets as this cannot be determined directly. SEM micrographs show that both materials consist of lamellar and anomalous eutectic structures. However, below the critical undercooling the morphologies of each are different in respect of the distribution and volume of anomalous eutectic. The anomalous eutectic in flux- undercooled samples preferentially forms at cell boundaries around the lamellar eutectic in the cell body. In drop-tube processed samples it tends to distribute randomly inside the droplets and at much smaller volume fractions. That the formation of the anomalous eutectic can, at least in part, be suppressed in the drop-tube is strongly suggestive that the formation of anomalous eutectic occurs via remelting process, which is suppressed by rapid cooling during solidification.

  16. Orbital Processing of Eutectic Rod-Like Arrays

    NASA Technical Reports Server (NTRS)

    Larson, David J., Jr.

    1998-01-01

    The eutectic is one of only three solidification classes that exist. The others are isostructural and peritectic-class reactions, respectively. Simplistically, in a binaryeutectic phase diagram, a single liquid phase isothermally decomposes to two solid phases in a cooperative manner. The melting point minimum at the eutectic composition, isothermal solidification temperature, near-isocompositional solidification and refined solidification microstructure lend themselves naturally to such applications as brazing and soldering; industries that eutectic alloys dominate. Interest in direct process control of microstructures has led, more recently, to in-situ eutectic directional solidification with applications in electro-magnetics and electro-optics. In these cases, controlled structural refinement and the high aspect ratio and regularity of the distributed eutectic phases is highly significant to the fabrication and application of these in-situ natural composites. The natural pattern formation and scaling of the dispersed phase on a sub-micron scale has enormous potential application, since fabricating bulk materials on this scale mechanically has proven to be particularly difficult. It is thus of obvious importance to understand the solidification of eutectic materials since they are of great commercial significance. The dominant theory that describes eutectic solidification was derived for diffusion-controlled growth of alloys where both solid eutectic phases solidify metallically, i.e. without faceting at the solidification interface. Both high volume fraction (lamellar) and low volume fraction (rod-like) regular metallic arrays are treated by this theory. Many of the useful solders and brazements, however, and most of the regular in-situ composites are characterized by solidification reactions that are faceted/non-faceted in nature, rather than doubly non-faceted (metallic). Further, diffusion-controlled growth conditions are atypical terrestrially since

  17. On the Nonequilibrium Interface Kinetics of Rapid Coupled Eutectic Growth

    NASA Astrophysics Data System (ADS)

    Dong, H.; Chen, Y. Z.; Shan, G. B.; Zhang, Z. R.; Liu, F.

    2017-08-01

    Nonequilibrium interface kinetics (NEIK) is expected to play an important role in coupled growth of eutectic alloys, when solidification velocity is high and intermetallic compound or topologically complex phases form in the crystallized product. In order to quantitatively evaluate the effect of NEIK on the rapid coupled eutectic growth, in this work, two nonequilibrium interface kinetic effects, i.e., atom attachment and solute trapping at the solid-liquid interface, were incorporated into the analyses of the coupled eutectic growth under the rapid solidification condition. First, a coupled growth model incorporating the preceding two nonequilibrium kinetic effects was derived. On this basis, an expression of kinetic undercooling (∆ T k), which is used to characterize the NEIK, was defined. The calculations based on the as-derived couple growth model show good agreement with the reported experimental results achieved in rapidly solidified eutectic Al-Sm alloys consisting of a solid solution phase ( α-Al) and an intermetallic compound phase (Al11Sm3). In terms of the definition of ∆ T k defined in this work, the role of NEIK in the coupled growth of the Al-Sm eutectic system was analyzed. The results show that with increasing the coupled growth velocity, ∆ T k increases continuously, and its ratio to the total undercooling reaches 0.32 at the maximum growth velocity for coupled eutectic growth. Parametric analyses on two key alloy parameters that influence ∆ T k, i.e., interface kinetic parameter ( μ i ) and solute distribution coefficient ( k e ), indicate that both μ i and k e influence the NEIK significantly and the decrease of either these two parameters enhances the NEIK effect.

  18. Processing eutectics in space

    NASA Technical Reports Server (NTRS)

    Douglas, F. C.; Galasso, F. S.

    1974-01-01

    Experimental work is reported which was directed toward obtaining interface shape control while a numerical thermal analysis program was being made operational. An experimental system was developed in which the solid-liquid interface in a directionally solidified aluminum-nickel eutectic could be made either concave to the melt or convex to the melt. This experimental system provides control over the solid-liquid interface shape and can be used to study the effect of such control on the microstructure. The SINDA thermal analysis program, obtained from Marshall Space Flight Center, was used to evaluate experimental directional solidification systems for the aluminum-nickel and the aluminum-copper eutectics. This program was applied to a three-dimensional ingot, and was used to calculate the thermal profiles in axisymmetric heat flow. The results show that solid-liquid interface shape control can be attained with physically realizable thermal configurations and the magnitudes of the required thermal inputs were indicated.

  19. Directional solidification of eutectic composites in space environment

    NASA Technical Reports Server (NTRS)

    Yue, A. S.

    1972-01-01

    The Ni-Ni3Ta eutectic and a nickel-base alloy containing 30 wt pct Ta were solidified unidirectionally in an electron beam floating zone melting apparatus. It was found that the volume fraction of the Ni3Ta phase in the Ni-Ni3Ta eutectic mixture was increased from 7.6 to 36 volume pct in agreement with the theory as predicted. Tensile properties of the randomly solidified and unidirectionally solidified Ni-Ni3Ta eutectic were determined as function of solidification rate and temperature. It was found that the ultimate tensile strength decreased as both the test temperature and solidification rate increased. An elongation of 40 pct was obtained for a nickelbase alloy containing 30 wt at room temperature. This unusually large elongation was attributed to the superplastic behavior of the alloy. The critical currents versus the external fields at 2.5, 3.0, 3.5 and 4.2 deg for the unidirectionally solidified Pb-Sn eutectic were measured. The values of critical fields at zero critical currents were obtained by extrapolation.

  20. Coatings for directional eutectics. [for corrosion and oxidation resistance

    NASA Technical Reports Server (NTRS)

    Felten, E. J.; Strangman, T. E.; Ulion, N. E.

    1974-01-01

    Eleven coating systems based on MCrAlY overlay and diffusion aluminide prototypes were evaluated to determine their capability for protecting the gamma/gamma prime-delta directionally solidified eutectic alloy (Ni-20Cb-6Cr-2.5Al) in gas turbine engine applications. Furnace oxidation and hot corrosion, Mach 0.37 burner-rig, tensile ductility, stress-rupture and thermomechanical fatigue tests were used to evaluate the coated gamma/gamma prime-delta alloy. The diffusion aluminide coatings provided adequate oxidation resistance at 1144 K (1600 F) but offered very limited protection in 114 K (1600 F) hot corrosion and 1366 K (2000 F) oxidation tests. A platinum modified NiCrAlY overlay coating exhibited excellent performance in oxidation testing and had no adverse effects upon the eutectic alloy.

  1. Use of Microgravity to Control the Microstructure of Eutectics

    NASA Technical Reports Server (NTRS)

    Wilcox. William R.; Regel, Liya L.

    1999-01-01

    This grant began in June of 1996. Its long term goal is to be able to control the microstructure of directionally solidified eutectic alloys, through an improved understanding of the influence of convection. The primary objective of the projects in the present grant is to test hypotheses for the reported influence of microgravity on the microstructure of eutectics. The prior experimental results on the influence of microgravity on the microstructure of eutectics have been contradictory. With lamellar eutectics, microgravity had a negligible effect on the microstructure. Microgravity experiments with fibrous eutectics sometimes showed a finer microstructure and sometimes a coarser microstructure. Most research has been done on the MnBi/Bi rod-like eutectic. Larson and Pirich obtained a two-fold finer microstructure both from microgravity and by use of a magnetic field to quench buoyancy-driven convection. Smith, on the other hand, observed no change in microgravity. Prior theoretical work at Clarkson University showed that buoyancy-driven convection in the vertical Bridgman configuration is not vigorous enough to alter the concentration field in front of a growing eutectic sufficiently to cause a measurable change in microstructure. We assumed that the bulk melt was at the eutectic composition and that freezing occurred at the extremum, i.e. with minimum total undercooling at the freezing interface. There have been four hypotheses attempting to explain the observed changes in microstructure of fibrous eutectics caused by convection: I .A fluctuating freezing rate, combined with unequal kinetics for fiber termination and branching. 2. Off-eutectic composition, either in the bulk melt due to an off-eutectic feed or at the freezing interface because of departure from the extremum condition. 3. Presence of a strong habit modifying impurity whose concentration at the freezing interface would be altered by convection. At the beginning of the present grant, we favored the

  2. Spasmodic growth during the rapid solidification of undercooled Ag-Cu eutectic melts

    NASA Astrophysics Data System (ADS)

    Clopet, C. R.; Cochrane, R. F.; Mullis, A. M.

    2013-01-01

    A melt fluxing technique has been used to undercool Ag-Cu eutectic alloy by 10-70 K and the subsequent recalescence has been studied using high speed imaging. Spasmodic growth of the solidification front was observed, in which the growth front would make a series of quasi-periodic jumps separated by extended periods during which time growth appeared to arrest. Evidence of this previously unreported mode of growth is presented. The high speed images and microstructural evidence support the theory that anomalous eutectics form by the growth and subsequent remelting of eutectic dendrites.

  3. Composition formulas of binary eutectics

    PubMed Central

    Ma, Y. P.; Dong, D. D.; Dong, C.; Luo, L. J.; Wang, Q.; Qiang, J. B.; Wang, Y. M.

    2015-01-01

    The present paper addresses the long-standing composition puzzle of eutectic points by introducing a new structural tool for the description of short-range-order structural unit, the cluster-plus-glue-atom model. In this model, any structure is dissociated into a 1st-neighbor cluster and a few glue atoms between the clusters, expressed by a cluster formula [cluster]gluex. This model is applied here to establish the structural model for eutectic liquids, assuming that a eutectic liquid consist of two subunits issued from the relevant eutectic phases, each being expressed by the cluster formula for ideal metallic glasses, i.e., [cluster](glue atom)1 or 3. A structural unit is then composed of two clusters from the relevant eutectic phases plus 2, 4, or 6 glue atoms. Such a dual cluster formulism is well validated in all boron-containing (except those located by the extreme phase diagram ends) and in some commonly-encountered binary eutectics, within accuracies below 1 at.%. The dual cluster formulas vary extensively and are rarely identical even for eutectics of close compositions. They are generally formed with two distinctly different cluster types, with special cluster matching rules such as cuboctahedron plus capped trigonal prism and rhombidodecahedron plus octahedral antiprism. PMID:26658618

  4. Composition formulas of binary eutectics.

    PubMed

    Ma, Y P; Dong, D D; Dong, C; Luo, L J; Wang, Q; Qiang, J B; Wang, Y M

    2015-12-14

    The present paper addresses the long-standing composition puzzle of eutectic points by introducing a new structural tool for the description of short-range-order structural unit, the cluster-plus-glue-atom model. In this model, any structure is dissociated into a 1(st)-neighbor cluster and a few glue atoms between the clusters, expressed by a cluster formula [cluster]gluex. This model is applied here to establish the structural model for eutectic liquids, assuming that a eutectic liquid consist of two subunits issued from the relevant eutectic phases, each being expressed by the cluster formula for ideal metallic glasses, i.e., [cluster](glue atom)(1 or 3). A structural unit is then composed of two clusters from the relevant eutectic phases plus 2, 4, or 6 glue atoms. Such a dual cluster formulism is well validated in all boron-containing (except those located by the extreme phase diagram ends) and in some commonly-encountered binary eutectics, within accuracies below 1 at.%. The dual cluster formulas vary extensively and are rarely identical even for eutectics of close compositions. They are generally formed with two distinctly different cluster types, with special cluster matching rules such as cuboctahedron plus capped trigonal prism and rhombidodecahedron plus octahedral antiprism.

  5. Composition formulas of binary eutectics

    NASA Astrophysics Data System (ADS)

    Ma, Y. P.; Dong, D. D.; Dong, C.; Luo, L. J.; Wang, Q.; Qiang, J. B.; Wang, Y. M.

    2015-12-01

    The present paper addresses the long-standing composition puzzle of eutectic points by introducing a new structural tool for the description of short-range-order structural unit, the cluster-plus-glue-atom model. In this model, any structure is dissociated into a 1st-neighbor cluster and a few glue atoms between the clusters, expressed by a cluster formula [cluster]gluex. This model is applied here to establish the structural model for eutectic liquids, assuming that a eutectic liquid consist of two subunits issued from the relevant eutectic phases, each being expressed by the cluster formula for ideal metallic glasses, i.e., [cluster](glue atom)1 or 3. A structural unit is then composed of two clusters from the relevant eutectic phases plus 2, 4, or 6 glue atoms. Such a dual cluster formulism is well validated in all boron-containing (except those located by the extreme phase diagram ends) and in some commonly-encountered binary eutectics, within accuracies below 1 at.%. The dual cluster formulas vary extensively and are rarely identical even for eutectics of close compositions. They are generally formed with two distinctly different cluster types, with special cluster matching rules such as cuboctahedron plus capped trigonal prism and rhombidodecahedron plus octahedral antiprism.

  6. Magnesium silicide intermetallic alloys

    NASA Astrophysics Data System (ADS)

    Li, Gh.; Gill, H. S.; Varin, R. A.

    1993-11-01

    Methods of induction melting an ultra-low-density magnesium silicide (Mg2Si) intermetallic and its alloys and the resulting microstructure and microhardness were studied. The highest quality ingots of Mg2Si alloys were obtained by triple melting in a graphite crucible coated with boron nitride to eliminate reactivity, under overpressure of high-purity argon (1.3 X 105 Pa), at a temperature close to but not exceeding 1105 °C ± 5 °C to avoid excessive evaporation of Mg. After establishing the proper induction-melting conditions, the Mg-Si binary alloys and several Mg2Si alloys macroalloyed with 1 at. pct of Al, Ni, Co, Cu, Ag, Zn, Mn, Cr, and Fe were induction melted and, after solidification, investigated by optical microscopy and quantitative X-ray energy dispersive spectroscopy (EDS). Both the Mg-rich and Si-rich eutectic in the binary alloys exhibited a small but systematic increase in the Si content as the overall composition of the binary alloy moved closer toward the Mg2Si line compound. The Vickers microhardness (VHN) of the as-solidified Mg-rich and Si-rich eutectics in the Mg-Si binary alloys decreased with increasing Mg (decreasing Si) content in the eutectic. This behavior persisted even after annealing for 75 hours at 0.89 pct of the respective eutectic temperature. The Mg-rich eutectic in the Mg2Si + Al, Ni, Co, Cu, Ag, and Zn alloys contained sections exhibiting a different optical contrast and chemical composition than the rest of the eutectic. Some particles dispersed in the Mg2Si matrix were found in the Mg2Si + Cr, Mn, and Fe alloys. The EDS results are presented and discussed and compared with the VHN data.

  7. Growth and microstructure evolution of the Nb{sub 2}Al-Al{sub 3}Nb eutectic in situ composite

    SciTech Connect

    Rios, C.T.; Ferrandini, P.L.; Milenkovic, S.; Caram, R. . E-mail: rcaram@fem.unicamp.br

    2005-03-15

    In situ composite materials obtained by directional growth of eutectic alloys usually show improved properties, that make them potential candidates for high temperature applications. The eutectic alloy found in the Al-Nb system is composed of the two intermetallic phases Al{sub 3}Nb (D0{sub 22}) and Nb{sub 2}Al (D8{sub b}). This paper describes the directional solidification of an Al-Nb eutectic alloy using a Bridgman type facility at growth rates varying from 1.0 to 2.9 cm/h. Longitudinal and transverse sections of grown samples were characterized regarding the solidification microstructure by using optical and scanning electron microscopy, energy dispersive spectroscopy (EDS) and X-ray diffraction. Despite both phases being intermetallic compounds, the eutectic microstructure obtained was very regular. The results obtained were discussed regarding the effect of the growth rate on the microstructure, lamellar-rod transition and variation of phase volume fraction.

  8. Use of Microgravity to Control the Microstructure of Eutectics

    NASA Technical Reports Server (NTRS)

    Wilcox, William R.; Regel, Liya L.; Smith, Reginald W.

    1998-01-01

    This grant began in June of 1996. Its long term goal is to be able to control the microstructure of directionally solidified eutectic alloys, through an improved understanding of the influence of convection. The primary objective of the present projects is to test hypotheses for the reported influence of microgravity on the microstructure of three fibrous eutectics (MnBi-Bi, InSb-NiSb, Al3Ni-Al). A secondary objective is to determine the influence of convection on the microstructure of other eutectic alloys. Two doctoral students and a masters student supported as a teaching assistant were recruited for this research. Techniques were developed for directional solidification of MnBi-Bi eutectics with periodic application of current pulses to produce an oscillatory freezing rate. Image analysis techniques were developed to obtain the variation in MnBi fiber spacing, which was found to be normally distributed. The mean and standard deviation of fiber spacing were obtained for several freezing conditions. Eighteen ampoules were prepared for use in the gradient freeze furnace QUELD developed at Queen's University for use in microgravity. Nine of these ampoules will be solidified soon at Queen's in a ground-based model. We hope to solidify the other nine in the QUELD that is mounted on the Canadian Microgravity Isolation Mount on MIR. Techniques are being developed for directional solidification of the Al-Si eutectic at different freezing rates, with and without application of accelerated crucible rotation to induce convection. For the first time, theoretical methods are being developed to analyze eutectic solidification with an oscillatory freezing rate. In a classical sharp-interface model, we found that an oscillatory freezing rate increases the deviation of the average interfacial composition from the eutectic, and increases the undercooling of the two phases by different amounts. This would be expected to change the volume fraction solidifying and the fiber spacing

  9. Investigation of the mechanical properties of Ti-Fe-Sn ultrafine eutectic composites by dendrite phase selection

    NASA Astrophysics Data System (ADS)

    Lee, C. H.; Kim, J. T.; Hong, S. H.; Song, G. A.; Jo, J. H.; Moon, S. C.; Kim, K. B.

    2014-05-01

    Microstructural investigation of Ti-Fe-Sn ultrafine eutectic composites reveals that β-Ti primary dendrite in eutectic matrix consists of TiFe and β-Ti for Ti72Fe22Sn6 alloy. Similarly, the Ti64Fe32Sn4 alloy and Ti68Fe23Sn9 alloy consists of TiFe and Ti3Sn micron-scale primary dendrites uniformly embedded in the TiFe and β-Ti eutectic structure. The β-Ti dendrite was formed in Ti72Fe22Sn6 alloy, the large number of shear bands propagation and makes multiple steps on the fracture surface. The Ti3Sn dendrite in Ti68Fe23Sn9 ultrafine eutectic alloy leads slip bands which induce the work hardening that have important role in plasticity during deformation. On the other hand, TiFe dendrite in Ti64Fe32Sn4 alloy was presented shear bands bypass and extinction while the propagation of shear bands. These microstructural changes lead to different deformation behavior in primary dendrite. Therefore, it is believed that the mechanical properties of Ti-Fe-Sn alloys could improve due to a different deformation behavior through the minute compositional tuning of Ti-Fe-Sn alloys.

  10. Directional Solidification of Eutectic Ceramics

    NASA Technical Reports Server (NTRS)

    Sayir, Ali

    2001-01-01

    Two major problems associated with structural ceramics are lack of damage tolerance and insufficient strength and creep resistance at very high temperatures of interest for aerospace application. This work demonstrated that the directionally solidified eutectics can have unique poly-phase microstructures and mechanical properties superior to either constituent alone. The constraining effect of unique eutectic microstructures result in higher resistance to slow crack growth and creep. Prospect of achieving superior properties through controlled solidification are presented and this technology can also be beneficial to produce new class of materials.

  11. High resolution microstructural and microchemical analysis of zirconia eutectic interfaces

    SciTech Connect

    Notis, M.R.

    1993-03-17

    Resolution of microscopic analytical methods has greatly improved over the past decade, and it is now possible to examine periodic variations in structure and chemistry at a scale much finer than the spacing typical of eutectic structures (1-5 [mu]m). During the current year, studies were completed on ZrO[sub 2]-NiO and ZrO[sub 2]-MnO eutectic systems, and study was initiated on microchemical variation in two spinodal systems: Cu-Ni-Sn and SnO[sub 2]-TiO[sub 2]. Work was also initiated on metal/oxide interface microchemistry, in particular the corrosion interface resulting during oxidation of Cu-Sn alloys. 6 figs.

  12. Eutectic superalloys strengthened by aligned delta, Ni3Cb lamellae, gamma-prime, Ni3Al precipitates and reduced interlamellar spacing.

    NASA Technical Reports Server (NTRS)

    Lemkey, F. D.; Thompson, E. R.

    1973-01-01

    Monovariant eutectic alloys, located on the liquidus trough between the binary eutectic gamma, Ni - delta, Ni3Cb and the ternary eutectic gamma, Ni - gamma-prime, Ni3Al - delta, Ni3Cb, were identified which permitted the production of aligned lamellae within a nickel solid solution matrix containing the precipitate gamma-prime. These alloys exhibited great insensitivity in their composite microstructures to solidification parameters such as growth rate temperature gradient, and were found to be remarkably uniform in composition along their length.

  13. Eutectic superalloys strengthened by aligned delta, Ni3Cb lamellae, gamma-prime, Ni3Al precipitates and reduced interlamellar spacing.

    NASA Technical Reports Server (NTRS)

    Lemkey, F. D.; Thompson, E. R.

    1973-01-01

    Monovariant eutectic alloys, located on the liquidus trough between the binary eutectic gamma, Ni - delta, Ni3Cb and the ternary eutectic gamma, Ni - gamma-prime, Ni3Al - delta, Ni3Cb, were identified which permitted the production of aligned lamellae within a nickel solid solution matrix containing the precipitate gamma-prime. These alloys exhibited great insensitivity in their composite microstructures to solidification parameters such as growth rate temperature gradient, and were found to be remarkably uniform in composition along their length.

  14. Spontaneous Formation of Eutectic Crystal Structures in Binary and Ternary Charged Colloids due to Depletion Attraction

    NASA Astrophysics Data System (ADS)

    Toyotama, Akiko; Okuzono, Tohru; Yamanaka, Junpei

    2016-03-01

    Crystallization of colloids has extensively been studied for past few decades as models to study phase transition in general. Recently, complex crystal structures in multi-component colloids, including alloy and eutectic structures, have attracted considerable attention. However, the fabrication of 2D area-filling colloidal eutectics has not been reported till date. Here, we report formation of eutectic structures in binary and ternary aqueous colloids due to depletion attraction. We used charged particles + linear polyelectrolyte systems, in which the interparticle interaction could be represented as a sum of the electrostatic, depletion, and van der Waals forces. The interaction was tunable at a lengthscale accessible to direct observation by optical microscopy. The eutectic structures were formed because of interplay of crystallization of constituent components and accompanying fractionation. An observed binary phase diagram, defined by a mixing ratio and inverse area fraction of the particles, was analogous to that for atomic and molecular eutectic systems. This new method also allows the adjustment of both the number and wavelengths of Bragg diffraction peaks. Furthermore, these eutectic structures could be immobilized in polymer gel to produce self-standing materials. The present findings will be useful in the design of the optical properties of colloidal crystals.

  15. Spontaneous Formation of Eutectic Crystal Structures in Binary and Ternary Charged Colloids due to Depletion Attraction

    PubMed Central

    Toyotama, Akiko; Okuzono, Tohru; Yamanaka, Junpei

    2016-01-01

    Crystallization of colloids has extensively been studied for past few decades as models to study phase transition in general. Recently, complex crystal structures in multi-component colloids, including alloy and eutectic structures, have attracted considerable attention. However, the fabrication of 2D area-filling colloidal eutectics has not been reported till date. Here, we report formation of eutectic structures in binary and ternary aqueous colloids due to depletion attraction. We used charged particles + linear polyelectrolyte systems, in which the interparticle interaction could be represented as a sum of the electrostatic, depletion, and van der Waals forces. The interaction was tunable at a lengthscale accessible to direct observation by optical microscopy. The eutectic structures were formed because of interplay of crystallization of constituent components and accompanying fractionation. An observed binary phase diagram, defined by a mixing ratio and inverse area fraction of the particles, was analogous to that for atomic and molecular eutectic systems. This new method also allows the adjustment of both the number and wavelengths of Bragg diffraction peaks. Furthermore, these eutectic structures could be immobilized in polymer gel to produce self-standing materials. The present findings will be useful in the design of the optical properties of colloidal crystals. PMID:26984298

  16. The formation mechanism of eutectic microstructures in NiAl-Cr composites.

    PubMed

    Tang, Bin; Cogswell, Daniel A; Xu, Guanglong; Milenkovic, Srdjan; Cui, Yuwen

    2016-07-20

    NiAl-based eutectic alloys, consisting of an ordered bcc matrix (B2) and disordered bcc fibers (A2), have been a subject of intensive efforts aimed at tailoring the properties of many of the currently used nickel-based superalloys. A thermodynamic phase field model was developed on a thermodynamic foundation and fully integrated with a thermo-kinetic database of the Ni-Al-Cr ternary system to elucidate the resulting peculiar eutectic microstructure. Invoking a variation of the liquid/solid interfacial thickness with temperature, we simulated the characteristic sunflower-like eutectic microstructures in the NiAl-Cr composites, consistent with experimental observations. The mechanism that governs the formation of the peculiar eutectic morphology was envisioned from the modeled evolutions associated with six sequential steps. Our calculations show that the conditional spinodal decomposition occurring in sequence could further trim and revise the microstructure of the eutectics by generating fine-domain structures, thereby providing an additional method to explore the novel NiAl-based eutectic composites with tunable properties at elevated temperatures.

  17. Spontaneous Formation of Eutectic Crystal Structures in Binary and Ternary Charged Colloids due to Depletion Attraction.

    PubMed

    Toyotama, Akiko; Okuzono, Tohru; Yamanaka, Junpei

    2016-03-17

    Crystallization of colloids has extensively been studied for past few decades as models to study phase transition in general. Recently, complex crystal structures in multi-component colloids, including alloy and eutectic structures, have attracted considerable attention. However, the fabrication of 2D area-filling colloidal eutectics has not been reported till date. Here, we report formation of eutectic structures in binary and ternary aqueous colloids due to depletion attraction. We used charged particles + linear polyelectrolyte systems, in which the interparticle interaction could be represented as a sum of the electrostatic, depletion, and van der Waals forces. The interaction was tunable at a lengthscale accessible to direct observation by optical microscopy. The eutectic structures were formed because of interplay of crystallization of constituent components and accompanying fractionation. An observed binary phase diagram, defined by a mixing ratio and inverse area fraction of the particles, was analogous to that for atomic and molecular eutectic systems. This new method also allows the adjustment of both the number and wavelengths of Bragg diffraction peaks. Furthermore, these eutectic structures could be immobilized in polymer gel to produce self-standing materials. The present findings will be useful in the design of the optical properties of colloidal crystals.

  18. Eutectic Bonding Utilizing Radio Frequency Induction Heating for Fabricating Vertical Light-Emitting Diodes.

    PubMed

    Choi, Eunmi; Kim, Areum; Cui, Yinhua; Chae, Su Jin; Nam, Minwoo; Kwon, Soon Hyeong; Cha, Yong Won; Pyo, Sung Gyu

    2015-11-01

    Vertical light-emitting diodes (VLEDs) have attracted considerable attention owing to their improved thermal, electrical, and optical performance compared to conventional LEDs. To fabricate VLEDs, a bonding technique is required following laser lift-off. Eutectic bonding techniques are preferred owing to their low-heat mechanism and production safety. However, the conventional resistance heating method for eutectic bonding process, the extremely longer process time becomes a problem such as cost rise, wapage. In this study, the thermal efficiency was measured according to the diameter of the coil in order to optimize the eutectic bonding of the RF induction heating method in order to solve this problem. We confirmed that successful eutectic bonding is possible with less than 30 min processing using Sn-Glass. In addition, Au (20 wt%)/Sn (80 wt%) alloy, a mainly used the eutectic bonding interlayer material for VLEDs, can also be used as an interlayer to provide void-free eutectic bonding in less than 30 min.

  19. Directionally solidified pseudo-binary eutectics of Ni-Cr-(Hf, Zr)

    NASA Technical Reports Server (NTRS)

    Kim, Y. G.; Ashbrook, R. L.

    1975-01-01

    A pseudo-binary eutectic, in which the intermetallic Ni7Hf2 reinforces the Ni-Cr solid solution phase, was previously predicted in the Ni-Cr-Hf system by a computer analysis. The experimental determination of pseudo binary eutectic compositions and the directional solidification of the Ni-Cr-Hf, Zr, and Ni-Cr-Zr eutectic alloys are discussed. To determine unknown eutectics, chemical analyses were made of material bled from near eutectic ingots during incipient melting. Nominal compositions in weight percent of Ni-18.6Cr-24.0HF, Ni19.6Cr-12.8Zr-2.8Hf, and Ni-19.2Cr-14.8Zr formed aligned pseudo-binary eutectic structures. The melting points were about 1270 C. The reinforcing intermetallic phases were identified as noncubic (Ni,Cr)7Hf2 and (Ni,Cr)7(Hf,Zr)2, and face centered cubic (Ni,Cr)5Zr. The volume fraction of the reinforcing phases were about 0.5.

  20. A quantitative study of factors influencing lamellar eutectic morphology during solidification

    NASA Technical Reports Server (NTRS)

    Kaukler, W. F. S.

    1981-01-01

    The factors that influence the shape of the solid-liquid interface of a lamellar binary eutectic alloy are evaluated. Alloys of carbon tetrabromide and hexachloroethane which serve as a transparent analogue of lamellar metallic eutectics are used. The observed interface shapes are analyzed by computer-aided methods. The solid-liquid interfacial free energies of each of the individual phases comprising the eutectic system are measured as a function of composition using a 'grain boundary groove' technique. The solid-liquid interfacial free energy of the two phases are evaluated directly from the eutectic interface. The phase diagram for the system, the heat of fusion as a function of composition, and the density as a function of composition are measured. The shape of the eutectic interface is controlled mainly by the solid-liquid and solid-solid interfacial free energy relationships at the interface and by the temperature gradient present, rather than by interlamellar diffusion in the liquid at the interface, over the range of growth rates studied.

  1. Refinement of Promising Coating Compositions for Directionally Cast Eutectics

    NASA Technical Reports Server (NTRS)

    Strangman, T. E.; Felten, E. J.; Benden, R. S.

    1976-01-01

    The successful application of high creep strength, directionally solidified gamma/gamma prime-delta (Ni-19.7Cb-6Cr-2.5Al) eutectic superalloy turbine blades requires the development of suitable coatings for airfoil, root and internal blade surfaces. In order to improve coatings for the gamma/gamma prime-delta alloy, the current investigation had the goals of (1) refining promising coating compositions for directionally solidified eutectics, (2) evaluating the effects of coating/ substrate interactions on the mechanical properties of the alloy, and (3) evaluating diffusion aluminide coatings for internal surfaces. Burner rig cyclic oxidation, furnace cyclic hot corrosion, ductility, and thermal fatigue tests indicated that NiCrAlY+Pt(63 to 127 micron Ni-18Cr-12Al-0.3Y + 6 micron Pt) and NiCrAlY(63 to 127 micron Ni-18Cr-12Al-0.3Y) coatings are capable of protecting high temperature gas path surfaces of eutectic alloy airfoils. Burner rig (Mach 0.37) testing indicated that the useful coating life of the 127 micron thick coatings exceeded 1000 hours at 1366 K (2000 deg F). Isothermal fatigue and furnance hot corrosion tests indicated that 63 micron NiCrAlY, NiCrAlY + Pt and platinum modified diffusion aluminide (Pt + Al) coating systems are capable of protecting the relatively cooler surfaces of the blade root. Finally, a gas phase coating process was evaluated for diffusion aluminizing internal surfaces and cooling holes of air-cooled gamma/gamma prime-delta turbine blades.

  2. Directional solidification of Pb-Sn eutectic with vibration

    NASA Technical Reports Server (NTRS)

    Caram, Rubens; Banan, Mohsen; Wilcox, William R.

    1991-01-01

    Pb-Sn eutectic alloy was directionally solidified at 1.4 to 3.2 cm/hr with forced convection induced by axial vibration of the growth ampoule with a frequency of 10 to 40 Hz and an amplitude of 0.5 to 1.0 mm. To determine the exact growth rate, an interface demarcation technique was applied. The lamellar spacing was increased 10 to 40 percent in ingots solidified with vibration compared to those solidified without vibration. The average intensity of convection in the melt under axial vibration of the ampoule was estimated by comparing the experimental results with a theoretical model.

  3. The influence of Cu, Mg and Ni on the solidification and microstructure of Al-Si alloys

    NASA Astrophysics Data System (ADS)

    Darlapudi, A.; McDonald, S. D.; StJohn, D. H.

    2016-03-01

    The influence of alloying elements (Cu, Mg, and Ni) on eutectic nucleation, eutectic grain morphology and the final microstructure of an Al-10Si commercial purity alloy in unmodified and Sr-modified conditions was investigated. It was found that the nucleation and eutectic grain growth morphologies of both the unmodified and Sr-modified Al-Si eutectic were significantly influenced by the addition of ternary alloying elements to a degree dependent on when the intermetallic phase formed during the solidification of the alloy with respect to the Al-Si eutectic. In cases where an intermetallic phase nucleated prior to the onset of the Al-Si eutectic reaction, the eutectic nucleation frequency was affected by changes to the available nuclei population. In cases where the intermetallic nucleated after the Al-Si eutectic, segregation of the ternary solutes in front of the Al-Si eutectic interface changed the nucleation and macroscopic growth dynamics. The changes in nucleation and growth dynamics of the Al-Si eutectic due to the presence of solute altered the morphology of the eutectic silicon considerably. This study has revealed a number of insights into the mechanisms of nucleation and growth of the Al-Si eutectic.

  4. Eutectic superalloys by edge-defined, film-fed growth

    NASA Technical Reports Server (NTRS)

    Hurley, G. F.

    1975-01-01

    The feasibility of producing directionally solidified eutectic alloy composites by edge-defined, film-fed growth (EFG) was carried out. The three eutectic alloys which were investigated were gamma + delta, gamma/gamma prime + delta, and a Co-base TaC alloy containing Cr and Ni. Investigations into the compatibility and wettability of these metals with various carbides, borides, nitrides, and oxides disclosed that compounds with the largest (negative) heats of formation were most stable but poorest wetting. Nitrides and carbides had suitable stability and low contact angles but capillary rise was observed only with carbides. Oxides would not give capillary rise but would probably fulfill the other wetting requirements of EFG. Tantalum carbide was selected for most of the experimental portion of the program based on its exhibiting spontaneous capillary rise and satisfactory slow rate of degradation in the liquid metals. Samples of all three alloys were grown by EFG with the major experimental effort restricted to gamma + delta and gamma/gamma prime + delta alloys. In the standard, uncooled EFG apparatus, the thermal gradient was inferred from the growth speed and was 150 to 200 C/cm. This value may be compared to typical gradients of less than 100 C/cm normally achieved in a standard Bridgman-type apparatus. When a stream of helium was directed against the side of the bar during growth, the gradient was found to improve to about 250 C/cm. In comparison, a theoretical gradient of 700 C/cm should be possible under ideal conditions, without the use of chills. Methods for optimizing the gradient in EFG are discussed, and should allow attainment of close to the theoretical for a particular configuration.

  5. Wear resistance of composite material made of eutectic steel and bronze powders

    SciTech Connect

    Mikulyak, O.V.; Shurin, A.K.

    1994-07-01

    The tribological properties of a hardened steel U8-composite pair in contact in which bronze is used as the matrix and eutectic alloy powder (steel 30 Kh13 with 15 wt.% VC of eutectic structure) is used as a filler are studied under conditions of reciprocal sliding friction without lubrication. Composite and counterbody wear is not uniform and depends on the amount of filler within the range 20-80%. A composite with 80% filler has good tribological properties and satisfactory lathe machining.

  6. The influences of convection on directional solidification of eutectic Bi/MnBi

    NASA Technical Reports Server (NTRS)

    Larson, David J., Jr.

    1988-01-01

    Eutectic alloys of Bi-Mn were directionally solidified using the Bridgman-Stockbarger technique to determine the influences of gravitationally-driven thermo-solutal convection on the Bi-MnBi rod eutectic. Experiments were conducted that varied the level of convection by varying the growth parameters and growth orientation, by microgravity damping, by applied magnetic field damping, and by imposing forced convection. Peltier interface demarcation and in situ thermocouple measurements were used to monitor interface velocity and thermal gradient and to evaluate interface planarity.

  7. Thermodynamic properties of lanthanum in gallium-zinc alloys

    NASA Astrophysics Data System (ADS)

    Dedyukhin, A. S.; Shepin, I. E.; Kharina, E. A.; Shchetinskiy, A. V.; Volkovich, V. A.; Yamshchikov, L. F.

    2016-09-01

    Thermodynamic properties of lanthanum were determined in gallium-zinc alloys of the eutectic and over-eutectic compositions. The electromotive force measurements were used to determine thermodynamic activity and sedimentation technique to measure solubility of lanthanum in liquid metal alloys. Temperature dependencies of lanthanum activity, solubility and activity coefficients in alloys with Ga-Zn mixtures containing 3.64, 15 and 50 wt. % zinc were obtained.

  8. Evaporation Behavior and Characterization of Eutectic Solvent and Ibuprofen Eutectic Solution.

    PubMed

    Phaechamud, Thawatchai; Tuntarawongsa, Sarun; Charoensuksai, Purin

    2016-10-01

    Liquid eutectic system of menthol and camphor has been reported as solvent and co-solvent for some drug delivery systems. However, surprisingly, the phase diagram of menthol-camphor eutectic has not been reported previously. The evaporation behavior, physicochemical, and thermal properties of this liquid eutectic and ibuprofen eutectic solution were characterized in this study. Differential scanning calorimetry (DSC) analysis indicated that a eutectic point of this system was near to 1:1 menthol/camphor and its eutectic temperature was -1°C. The solubility of ibuprofen in this eutectic was 282.11 ± 6.67 mg mL(-1) and increased the drug aqueous solubility fourfold. The shift of wave number from Fourier transform infrared spectroscopy (FTIR) indicated the hydrogen bonding of each compound in eutectic mixture. The weight loss from thermogravimetric analysis of menthol and camphor related to the evaporation and sublimation, respectively. Menthol demonstrated a lower apparent sublimation rate than camphor, and the evaporation rate of eutectic solvent was lower than the sublimation rate of camphor but higher than the evaporation of menthol. The evaporation rate of the ibuprofen eutectic solution was lower than that of the eutectic solvent because ibuprofen did not sublimate. This eutectic solvent prolonged the ibuprofen release with diffusion control. Thus, the beneficial information for thermal behavior and related properties of eutectic solvent comprising menthol-camphor and ibuprofen eutectic solution was attained successfully. The rather low evaporation of eutectic mixture will be beneficial for investigation and tracking the mechanism of transformation from nanoemulsion into nanosuspension in the further study using eutectic as oil phase.

  9. Pulsed electrodeposition of the eutectic Au/Sn solder for optoelectronic packaging

    NASA Astrophysics Data System (ADS)

    Djurfors, B.; Ivey, D. G.

    2001-09-01

    As an alternative to the time-consuming solder pastes and preforms currently being used, a method of electroplating the eutectic Au/Sn alloy has been developed. Using a pulsed co-deposition process, it is possible to plate the solder directly onto a wafer at or near the eutectic composition from a single solution. It has been shown that two distinct phase, Au5Sn and AuSn, can be deposited separately over a range of current densities at compositions of 15 at. %Sn and 50 at. %Sn, respectively. by adjusting the deposition current pulse, it is possible to plate both phases in a layered composite thereby achieving any desired composition between 15 and 50 at. %Sn, including the commercially important eutectic composition.

  10. Nanophase diagram of binary eutectic Au-Ge nanoalloys for vapor-liquid-solid semiconductor nanowires growth

    PubMed Central

    Lu, Haiming; Meng, Xiangkang

    2015-01-01

    Although the vapor-liquid-solid growth of semiconductor nanowire is a non-equilibrium process, the equilibrium phase diagram of binary alloy provides important guidance on the growth conditions, such as the temperature and the equilibrium composition of the alloy. Given the small dimensions of the alloy seeds and the nanowires, the known phase diagram of bulk binary alloy cannot be expected to accurately predict the behavior of the nanowire growth. Here, we developed a unified model to describe the size- and dimensionality-dependent equilibrium phase diagram of Au-Ge binary eutectic nanoalloys based on the size-dependent cohesive energy model. It is found that the liquidus curves reduce and shift leftward with decreasing size and dimensionality. Moreover, the effects of size and dimensionality on the eutectic composition are small and negligible when both components in binary eutectic alloys have the same dimensionality. However, when two components have different dimensionality (e.g. Au nanoparticle-Ge nanowire usually used in the semiconductor nanowires growth), the eutectic composition reduces with decreasing size. PMID:26053237

  11. Nanophase diagram of binary eutectic Au-Ge nanoalloys for vapor-liquid-solid semiconductor nanowires growth.

    PubMed

    Lu, Haiming; Meng, Xiangkang

    2015-06-08

    Although the vapor-liquid-solid growth of semiconductor nanowire is a non-equilibrium process, the equilibrium phase diagram of binary alloy provides important guidance on the growth conditions, such as the temperature and the equilibrium composition of the alloy. Given the small dimensions of the alloy seeds and the nanowires, the known phase diagram of bulk binary alloy cannot be expected to accurately predict the behavior of the nanowire growth. Here, we developed a unified model to describe the size- and dimensionality-dependent equilibrium phase diagram of Au-Ge binary eutectic nanoalloys based on the size-dependent cohesive energy model. It is found that the liquidus curves reduce and shift leftward with decreasing size and dimensionality. Moreover, the effects of size and dimensionality on the eutectic composition are small and negligible when both components in binary eutectic alloys have the same dimensionality. However, when two components have different dimensionality (e.g. Au nanoparticle-Ge nanowire usually used in the semiconductor nanowires growth), the eutectic composition reduces with decreasing size.

  12. The Solidification of Multicomponent Alloys

    PubMed Central

    Boettinger, William J.

    2017-01-01

    Various topics taken from the author’s research portfolio that involve multicomponent alloy solidification are reviewed. Topics include: ternary eutectic solidification and Scheil-Gulliver paths in ternary systems. A case study of the solidification of commercial 2219 aluminum alloy is described. Also described are modifications of the Scheil-Gulliver analysis to treat dendrite tip kinetics and solid diffusion for multicomponent alloys. PMID:28819348

  13. Surface structure of the liquid Au[subscript 72]Ge[subscript 28] eutectic phase: X-ray reflectivity

    SciTech Connect

    Pershan, P.S.; Stoltz, S.E.; Mechler, S.; Shpyrko, O.G.; Grigoriev, A.Y.; Balagurusamy, V.S. K.; Lin, B.H.; Meron, M.

    2009-12-01

    The surface structure of the liquid phase of the Au{sub 72}Ge{sub 28} eutectic alloy has been measured using resonant and nonresonant x-ray reflectivity and grazing incidence x-ray diffraction. In spite of the significant differences in the surface tension of liquid Ge and Au the Gibbs adsorption enhancement of Ge concentration at the surface is minimal. This is in striking contrast to all the other binary alloys with large differences in the respective surface tensions measured up to date. In addition there is no evidence of the anomalous strong surface layering or in-plane crystalline order that has been reported for the otherwise quite similar liquid Au{sub 82}Si{sub 18} eutectic. Instead, the surface of eutectic Au{sub 72}Ge{sub 28} is liquidlike and the layering can be explained by the distorted crystal model with only slight modifications to the first layer.

  14. Evaluation of magnesium-aluminum eutectic to improve combustion efficiency in low burning rate propellants

    NASA Technical Reports Server (NTRS)

    Northam, B. G.; Sullivan, E. M.

    1973-01-01

    A previous investigation indicated that combustion efficiency of low burning-rate propellants could be improved if the aluminum fuel was replaced by aluminum particles coated with a magnesium-aluminum eutectic alloy (ALCAL). The purpose of the present investigation was to evaluate the possibility of improving the combustion efficiency of these propellants by admixing the eutectic with the aluminum rather than coating the aluminum. Tests of three propellants similar in every respect except for the metal fuel were conducted in test motors with 4.54 kg (10 lbm) of propellant. The first propellant used aluminum fuel; the second contained aluminum admixed with magnesium-aluminum eutectic; the third used ALCAL. The test results show the the admixed fuel gave better low burning-rate combustion efficiency than the other two. The test results also showed that the ALCAL was deficient in that much, if not all, of the coating material could be found as the fine particles in a bimodal mix of aluminum and eutectic. The combustion efficiency of low burning-rate aluminized propellants can be significantly improved by mixing a small amount of magnesium-aluminum alloy with the aluminum fuel.

  15. Nickel aluminide alloys with improved weldability

    DOEpatents

    Santella, M.L.; Goodwin, G.M.

    1995-05-09

    Weldable nickel aluminide alloys which are essentially free, if not entirely free, of weld hot cracking are provided by employing zirconium concentrations in these alloys of greater than 2.6 wt. % or sufficient to provide a substantial presence of Ni--Zr eutectic phase in the weld so as to prevent weld hot cracking. Weld filler metals formed from these so modified nickel aluminide alloys provide for crack-free welds in previously known nickel aluminide alloys. 5 figs.

  16. Nickel aluminide alloys with improved weldability

    DOEpatents

    Santella, Michael L.; Goodwin, Gene M.

    1995-05-09

    Weldable nickel aluminide alloys which are essentially free, if not entirely free, of weld hot cracking are provided by employing zirconium concentrations in these alloys of greater than 2.6 wt. % or sufficient to provide a substantial presence of Ni--Zr eutectic phase in the weld so as to prevent weld hot cracking. Weld filler metals formed from these so modified nickel aluminide alloys provide for crack-free welds in previously known nickel aluminide alloys.

  17. Development of deep eutectic solvents applied in extraction and separation.

    PubMed

    Li, Xiaoxia; Row, Kyung Ho

    2016-09-01

    Deep eutectic solvents, as an alternative to ionic liquids, have greener credentials than ionic liquids, and have attracted considerable attention in related chemical research. Deep eutectic solvents have attracted increasing attention in chemistry for the extraction and separation of various target compounds from natural products. This review highlights the preparation of deep eutectic solvents, unique properties of deep eutectic solvents, and synthesis of deep-eutectic-solvent-based materials. On the other hand, application in the extraction and separation of deep eutectic solvents is also included in this report. In this paper, the available data and references in this field are reviewed to summarize the applications and developments of deep eutectic solvents. Based on the development of deep eutectic solvents, an exploitation of new deep eutectic solvents and deep eutectic solvents-based materials is expected to diversify into extraction and separation. © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  18. A Comparison between Growth Morphology of "Eutectic" Cells/Dendrites and Single-Phase Cells/Dendrites

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.; Raj, S. V.; Locci, I. E.

    2003-01-01

    Directionally solidified (DS) intermetallic and ceramic-based eutectic alloys with an in-situ composite microstructure containing finely distributed, long aspect ratio, fiber, or plate reinforcements are being seriously examined for several advanced aero-propulsion applications. In designing these alloys, additional solutes need to be added to the base eutectic composition in order to improve heir high-temperature strength, and provide for adequate toughness and resistance to environmental degradation. Solute addition, however, promotes instability at the planar liquid-solid interface resulting in the formation of two-phase eutectic "colonies." Because morphology of eutectic colonies is very similar to the single-phase cells and dendrites, the stability analysis of Mullins and Sekerka has been extended to describe their formation. Onset of their formation shows a good agreement with this approach; however, unlike the single-phase cells and dendrites, there is limited examination of their growth speed dependence of spacing, morphology, and spatial distribution. The purpose of this study is to compare the growth speed dependence of the morphology, spacing, and spatial distribution of eutectic cells and dendrites with that for the single-phase cells and dendrites.

  19. Microstructure development in Al-Cu-Ag-Mg quaternary alloy

    NASA Astrophysics Data System (ADS)

    Zhou, Bin; Froyen, L.

    2012-01-01

    The solidification behaviour of multi-component and multi-phase systems has been largely investigated in binary and ternary alloys. In the present study, a quaternary model system is proposed based on the well known Al-Cu-Ag and Al-Cu-Mg ternary eutectic alloys. The quaternary eutectic composition and temperature were determined by EDS (Energy Dispersive Spectrometry) and DSC (Differential Scanning Calorimetry) analysis, respectively. The microstructure was then characterised by SEM (Scanning Electron Microscope). In the DSC experiments, two types of quaternary eutectics were determined according to their phase composition. For each type of eutectic, various microstructures were observed, which result in different eutectic compositions. Only one of the determined eutectic compositions was further studied by the controlled growth technique in a vertical Bridgeman type furnace. In the initial part of the directionally solidified sample, competing growth between two-phase dendrites and three-phase eutectics was obtained, which was later transformed to competing growth between three-phase and four-phase eutectics. Moreover, silver enrichment was measured at the solidification front, which is possibly caused by Ag sedimentation due to gravity and Ag rejection from dendritic and three-phase eutectic growth, and its accumulation at the solidification front.

  20. Homogeneous eutectic of Pb-Sb

    NASA Technical Reports Server (NTRS)

    Winter, J. M., Jr.

    1977-01-01

    Dendrite free eutectic mixture of Pb-Sb is expected to be superelastic material that can be used in formation of shaped charge liners for industrial explosive metal-forming processes and other applications.

  1. Eutectic Contact Inks for Solar Cells

    NASA Technical Reports Server (NTRS)

    Ross, B.

    1985-01-01

    Low-resistance electrical contacts formed on solar cells by melting powders of eutectic composition of semiconductor and dopant. Process improves cell performance without subjecting cell to processing temperatures high enough to degrade other characteristics.

  2. Eutectic bonding of sapphire to sapphire

    NASA Technical Reports Server (NTRS)

    Deluca, J. J.

    1973-01-01

    Eutectic mixture of aluminum oxide and zirconium oxide provides new bonding technique for sapphires and rubies. Technique effectively reduces possibility of contamination. Bonding material is aluminum oxide and zirconium oxide mixture that matches coefficient of thermal expansion of sapphire.

  3. Eutectic Contact Inks for Solar Cells

    NASA Technical Reports Server (NTRS)

    Ross, B.

    1985-01-01

    Low-resistance electrical contacts formed on solar cells by melting powders of eutectic composition of semiconductor and dopant. Process improves cell performance without subjecting cell to processing temperatures high enough to degrade other characteristics.

  4. Controlled Ceramic-Ceramic Eutectic Microstructures

    DTIC Science & Technology

    1976-11-18

    greater than that of the colony microstructure and MgAl2O4 single crystal. A void nucleation and growth mechanism may best describe the deformation process with eutectic ingots containing colonies or grains.

  5. Relations between the modulus of elasticity of binary alloys and their structure

    NASA Technical Reports Server (NTRS)

    Koster, Werner; Rauscher, Walter

    1951-01-01

    A comprehensive survey of the elastic modulus of binary alloys as a function of the concentration is presented. Alloys that form continuous solid solutions, limited solid solutions, eutectic alloys, and alloys with intermetallic phases are investigated. Systems having the most important structures have been examined to obtain criteria for the relation between lattice structure, type of binding, and elastic behavior.

  6. Eutectic Experiment Development for Space Processing

    NASA Technical Reports Server (NTRS)

    Hopkins, R. H.

    1972-01-01

    A ground base test plan and a specimen evaluation scheme have been developed for the aluminum-copper eutectic solidification experiment to be run in the M518 multipurpose electric furnace during the Skylab mission. Besides thermal and solidification studies a detailed description is given of the quantitative metallographic technique which is appropriate for characterizing eutectic structures. This method should prove a key tool for evaluating specimen microstructure which is the most sensitive indicator of changes produced during solidification. It has been recommended that single grain pre-frozen eutectic specimens be used to simplify microstructural evaluation and to eliminate any porosity in the as-cast eutectic specimens. High purity (99.999%) materials from one supplier should be employed for all experiments. Laboratory studies indicate that porosity occurs in the MRC as-cast eutectic ingots but that this porosity can be eliminated by directional freezing. Chemical analysis shows that the MRC ingots are slightly Al rich and contain about .03% impurity. Because of the impurity content the lower cooldown rate (1.2 C/min) should be used for eutectic freezing if MRC material is used in the M518 furnace.

  7. Heat storage in alloy transformations

    NASA Technical Reports Server (NTRS)

    Birchenall, C. E.

    1980-01-01

    The feasibility of using metal alloys as thermal energy storage media was investigated. The elements selected as candidate media were limited to aluminum, copper, magnesium, silicon, zinc, calcium, and phosphorus on the basis of low cost and latent heat of transformation. Several new eutectic alloys and ternary intermetallic phases were determined. A new method employing X-ray absorption techniques was developed to determine the coefficients of thermal expansion of both the solid and liquid phases and the volume change during phase transformation. The method and apparatus are discussed and the experimental results are presented for aluminum and two aluminum-eutectic alloys. Candidate materials were evaluated to determine suitable materials for containment of the metal alloys. Graphite was used to contain the alloys during the volume change measurements. Silicon carbide was identified as a promising containment material and surface-coated iron alloys were also evaluated. System considerations that are pertinent if alloy eutectics are used as thermal energy storage media are discussed. Potential applications to solar receivers and industrial furnaces are illustrated schematically.

  8. Directional Solidification and Mechanical Properties of NiAl-NiAlTa Alloys

    NASA Technical Reports Server (NTRS)

    Johnson, D. R.; Chen, X. F.; Oliver, B. F.; Noebe, R. D.; Whittenberger, J. D.

    1995-01-01

    Directional solidification of eutectic alloys is a promising technique for producing in-situ composite materials exhibiting a balance of properties. Consequently, the microstructure, creep strength and fracture toughness of directionally solidified NiAl-NiAlTa alloys were investigated. Directional solidification was performed by containerless processing techniques to minimize alloy contamination. The eutectic composition was found to be NiAl-15.5 at% Ta and well-aligned microstructures were produced at this composition. A near-eutectic alloy of NiAl-14.5Ta was also investigated. Directional solidification of the near-eutectic composition resulted in microstructures consisting of NiAl dendrites surrounded by aligned eutectic regions. The off-eutectic alloy exhibited promising compressive creep strengths compared to other NiAl-based intermetallics, while preliminary testing indicated that the eutectic alloy was competitive with Ni-base single crystal superalloys. The room temperature toughness of these two-phase alloys was similar to that of polycrystalline NiAl even with the presence of the brittle Laves phase NiAlTa.

  9. Directional solidification of Pb-Sn eutectic with vibration

    NASA Technical Reports Server (NTRS)

    Caram, Rubens; Banan, Mohsen; Wilcox, William R.

    1991-01-01

    Pb-Sn eutectic alloy was directionally solidified at 1.4 to 3.2 cm/h with forced convection induced by axial vibration of the growth ampoule with a frequency of 10 to 40 Hz and an amplitude of 0.5 to 1.0 mm. To determine the exact growth rate, an interface demarcation technique was applied. The lamellar spacing was increased 10 to 40 percent in ingots solidified with vibration, compared to those solidified without vibration. The number of grain boundaries was increased by vibration. The average intensity of convection in the melt under axial vibration of the ampoule was estimated by comparing the experimental results with a theoretical model.

  10. Directional solidification of Pb-Sn eutectics with vibration

    NASA Technical Reports Server (NTRS)

    Caram, Rubens; Banan, Mohsen; Wilcox, William R.

    1991-01-01

    Pb-Sn eutectic alloy was directionally solidified at 1.4 to 3.2 cm/hr with forced convection induced by axial vibration of the growth ampoule with a frequency of 10 to 40 Hz and an amplitude of 0.5 to 1.0 mm. To determine the exact growth rate, an interface demarcation technique was applied. The lamellar spacing was increased 10 to 40 percent in ingots solidified with vibration compared to those solidified without vibration. The number of grain boundaries was increased by vibration. The average intensity of convection in the melt under axial vibration of the ampoule was estimated by comparing the experimental results with a theoretical model.

  11. Self Assembled Structures by Directional Solidification of Eutectics

    NASA Technical Reports Server (NTRS)

    Dynys, Frederick W.; Sayir, Ali

    2004-01-01

    Interest in ordered porous structures has grown because of there unique properties such as photonic bandgaps, high backing packing density and high surface to volume ratio. Inspired by nature, biometric strategies using self assembled organic molecules dominate the development of hierarchical inorganic structures. Directional solidification of eutectics (DSE) also exhibit self assembly characteristics to form hierarchical metallic and inorganic structures. Crystallization of diphasic materials by DSE can produce two dimensional ordered structures consisting of rods or lamella. By selective removal of phases, DSE is capable to fabricate ordered pore arrays or ordered pin arrays. Criteria and limitations to fabricate hierarchical structures will be presented. Porous structures in silicon base alloys and ceramic systems will be reported.

  12. The Effect of Oscillating Traverse Welding on Performance of Cr-Fe-C Hardfacing Alloys

    NASA Astrophysics Data System (ADS)

    Lai, Hsuan-Han; Hsieh, Chih-Chun; Wang, Jia-Siang; Lin, Chi-Ming; Wu, Weite

    2015-11-01

    In this study, a series of experiments involving Cr-Fe-C hardfacing alloys is conducted to evaluate the effect of oscillating traverse welding on microstructure and performance of clad alloys. The alloys are designed to exhibit hypoeutectic, eutectic, and hypereutectic morphology. The morphology of the heat-affected zone (HAZ) of the unmelted metal, the solidified remelted metal, and the fusion boundary exhibited distinct characteristics. In the hypoeutectic and the eutectic alloys, the same lamellar eutectic structure can be observed as the solidified structure, and they also showed the same evolution in the HAZ. In the hypereutectic alloy, the incomplete weld pool blending results in a eutectic morphology instead of a fully hypereutectic morphology. The hardness result reveals that, for the hypereutectic alloy, the eutectic region, instead of the HAZ, is the weak point. The wear test shows that the hypoeutectic alloy exhibits the same wear behaviors in both the remelted metal and the HAZ, and so is the hypereutectic alloy; the eutectic alloy remelted metal and the HAZ have different wear morphologies.

  13. Metallurgical Study of Mechanical Milling Mechanism in Eutectic Nanopowders: The Role of Heterogeneities

    NASA Astrophysics Data System (ADS)

    Rojas-Chávez, H.; Mondragón-Sánchez, M. L.; Andraca-Adame, J. A.; Jaramillo-Vigueras, D.

    A study of the addition of Pb-Sn nanoparticles, as heterogeneities, during the high-energy milling (HEM) process to achieve eutectic nucleation was carried out using chemical arguments, as well as X-ray powder diffraction and microscopy techniques. In addition to a change of energy source input, growth of eutectic alloys with the addition of Pb-Sn nano-heterogeneities promotes a more refined microstructure. The conventional melting/solidification method produced coarser microstructure than that of the high-energy milling process. To determine the mechanism responsible, eutectic nucleation in high-purity Pb-Sn mixtures, with and without the addition of Pb-Sn nano-heterogeneities, was studied. It was found that the addition of nano-heterogeneities exerts a positive effect on the nucleation process, while nucleation was not detected in the unmodified powder mixture. It was concluded that mixtures with the addition of nano-heterogeneities contain a large number of potent supersaturated nuclei that are susceptible to promote eutectic nucleation.

  14. Growing crystals from eutectic melts

    NASA Technical Reports Server (NTRS)

    Bhat, B. N.

    1976-01-01

    Inverted Bridgman Method yields crystals of higher homogeneity and better structure than those grown by ordinary Bridgman method. Process controls thermotransport by holding molten alloy in known temperature for known period of time. Rapid cooling quenches in state of segregation. Method is applicable to other eutectiferous systems where thermotransport is appreciable.

  15. Dislocation interactions with characteristic interfaces in AgCu eutectic

    NASA Astrophysics Data System (ADS)

    Eftink, Benjamin P.

    In the AgCu eutectic alloy, the observation of deformation twinning in Cu proposed to be induced by direct transmission of deformation twinning partial dislocations in Ag highlights the question of how interfaces in bi-phase materials respond to deformation. AgCu eutectic alloy was produced by both directional solidification and cast water-quenching. Control over processing variables enabled the synthesis of Ag/Cu eutectic with three predominant interface types: ones with a cube-on-cube orientation relationship with {111} Ag||{111}Cu interface habit planes, twin orientation relationship with {111}Ag||{111}Cu interface habit planes, and twin orientation relationship with near {313}Ag||{ 112}Cu interface habit planes. How dislocations interacted with each of the interfaces was determined using in situ and ex situ TEM straining experiments. It was determined that how strain transfers across Ag/Cu interfaces is consistent with criteria of strain transfer across grain boundaries in single phase materials. Specifically, the magnitude of the Burgers vector of the residual dislocation, |bres |, left in the interface should be small. This criterion was determining enough to drive Cu to twin under conditions where otherwise it would not. When transmission of a dislocation would result in a high |bres|, which is common for most slip systems encountering an incoherent twin interface, the interfaces were observed to block the dislocations. It was found that the increased effectiveness of the incoherent twin interfaces to block dislocations compared to the cube-on-cube interfaces resulted in an increased in the yield strength of the material. Interfaces with the cube-on-cube orientation relationship and mutual {111} interface plane between Ag and Cu results in transfer of twinning defects from Ag into Cu. This was found at length scales in the tens of nano-meters to the micron range. Twinning in both phases was observed after both split-Hopkinson pressure bar ex situ straining

  16. Research on Rapidly Solidified Alloys

    DTIC Science & Technology

    1984-11-01

    Cr-supersaturated NiAZ-Cr quasibinary eutectic composition is determined as a function of growth rate S--by electron beam melting and solidification...Cu alloys produced by electron beam melting with solidification velocities of 2.5, 12 and 18 cm/s. Cellular structures of the Ag-rich phase are...experimentally using the electron beam melting and re- solidification technique. 6 36 The theory of alloy dendritic and/or cellular growth under

  17. Growth Mechanism of Primary and Eutectic TiB2 Particles in a Hypereutectic Steel Matrix Composite

    NASA Astrophysics Data System (ADS)

    Luo, Z. C.; He, B. B.; Li, Y. Z.; Huang, M. X.

    2017-04-01

    The growth mechanism of primary and eutectic TiB2 particles in a hypereutectic steel matrix composite (SMC) has been investigated by combining microstructure and crystallographic analysis in the present work. It is found that the TiB2 particles in the as-cast microstructure have complex morphologies including two kinds of primary particles and several categories of eutectic particles. Twin-induced dendritic growth of primary TiB2 particles and epitaxial growth of eutectic fibers are found in the present SMC by detailed crystallography analysis. Furthermore, we demonstrate that the crystallographic features strongly affect the solidification process and the final microstructures. Finally, several alloying strategies are proposed to control the solidification microstructure.

  18. Structure of molten Ga-Te eutectic

    SciTech Connect

    Dutchak, Ya.I.; Mudryi, S.I.; Kozyrenko, V.N.

    1988-02-01

    We have made an x-ray study of the Ga-Te eutectic liquid. The phase diagram shows a series of compounds as well as immiscibility regions for two liquid phases and the eutectic. The compounds GaTe and Ga/sub 2/Te/sub 3/ melt congruently. The phase diagram is complicated, and the phase state varies substantially with the component ratio. The liquid eutectic (87 at. % Te) was examined with a high-temperature diffractometer intended particularly for liquids; Cu K..cap alpha.. radiation was used, which was monochromatized with LiF. An integral Fourier transformation was used to calculate the radial distributions for the atoms and the density; the first were used to derive the most likely shortest interatomic distances, while the second gave the mean coordination numbers.

  19. Some physicochemical studies on organic eutectics

    NASA Astrophysics Data System (ADS)

    Gupta, R. K.; Singh, S. K.; Singh, R. A.

    2007-03-01

    The phase diagrams of phenothiazine with each of m-nitrobenzoic acid ( m-NBA) and m-dinitrobenzene ( m-DNB) have been studied by thaw-melt method. These materials have been characterized by X-ray diffraction. Growth behavior of the parent components, eutectic and charge transfer complex (CTC) studied by measuring the rate of movement of the growth front in a capillary suggests the applicability of Hillig-Turnbull equation for the system. Microstructure and electrical conductivities of congruent melting complexes and eutectics have been determined. The low electrical conductivities of these materials have been due to weak interaction and mixed stacking of donor and acceptor. Excess thermodynamics functions of the charge-transfer (CT) materials and eutectics have been determined.

  20. Studies of directionally solidified eutectic Bi/MnBi at low growth velocities

    NASA Technical Reports Server (NTRS)

    Pirich, R. G.

    1984-01-01

    The (lambda-squared)(V) deviation for diffusion-only rod eutectic growth, where lambda is the interrod spacing and V is the growth velocity, was studied at growth velocities less than 5 cm/h in directionally solidified eutectic Bi-Mn (Bi/MnBi). At lower growth velocities, (V less than 0.5 cm/h) morphological instability occurred which resulted in nonaligned, irregularly dispersed MnBi fibers. The (lambda-squared)(V) relation was experimentally determined over a range of growth velocities between 0.1 and 50 cm/h, thermal gradients in the liquid at the liquid-solid interface that varied from 40 to 120 C/cm and solidification orientation with respect to the direction of gravity. Naturally induced, convective instabilities are suggested as a possible growth velocity limit for cooperative growth in the Bi-Mn and related alloy systems.

  1. Real-Time X-Ray Microscopy of Al-Cu Eutectic Solidification

    NASA Technical Reports Server (NTRS)

    Kaukler, William F.; Curreri, Peter A.; Sen, Subhayu

    1998-01-01

    Recent improvements in the resolution of the X-ray Transmission Microscope (XTM) for Solidification Studies provide microstructure feature detectability down to 5 micrometers during solidification. This presentation will show the recent results from observations made in real-time of the solid-liquid interfacial morphologies of the Al-CuAI2 eutectic alloy. Lamellar dimensions and spacings, transitions of morphology caused by growth rate changes, and eutectic grain structures are open to measurements. A unique vantage point viewing the face of the interface isotherm is possible for the first time with the XTM due to its infinite depth of field. A video of the solid-liquid interfaces seen in-situ and in real-time will be shown.

  2. High temperature oxidation resistant coatings for the directionally solidified Ni-Nb-Cr-Al eutectic superalloy

    NASA Technical Reports Server (NTRS)

    Strangman, T. E.; Ulion, N. E.; Felten, E. J.

    1977-01-01

    Protective coatings required for the Ni-Nb-Cr-Al directionally solidified eutectic superalloy were developed and evaluated on the basis of oxidation resistance, diffusional stability, thermal fatigue, and creep resistance. NiCrAlY+Pt and NiCrAlY physical vapor-deposition coating systems exhibited the best combination of properties. Burner-rig testing indicated that the useful life of a 127-micron-thick NiCrAlY+Pt coating exceeds 1000 h at 1366 K. Eutectic-alloy creep lives at 1311 K and a stress of 151.7 MN/sq m were greater for NiCrAlY+Pt-coated specimens than for uncoated specimens by a factor of two.

  3. Microstructural investigation of Sr-modified Al-15 wt%Si alloys in the range from micrometer to atomic scale.

    PubMed

    Timpel, M; Wanderka, N; Vinod Kumar, G S; Banhart, J

    2011-05-01

    Strontium-modified Al-15 wt%Si casting alloys were investigated after 5 and 60 min of melt holding. The eutectic microstructures were studied using complementary methods at different length scales: focused ion beam-energy selective backscattered tomography, transmission electron microscopy and 3D atom probe. Whereas the samples after 5 min of melt holding show that the structure of eutectic Si changes into a fine fibrous morphology, the increase of prolonged melt holding (60 min) leads to the loss of Sr within the alloy with an evolution of an unmodified eutectic microstructure displaying coarse interconnected Si plates. Strontium was found at the Al/Si eutectic interfaces on the side of the eutectic Al region, measured by 3D atom probe. The new results obtained using 3D atom probe shed light on the location of Sr within the Al-Si eutectic microstructure.

  4. Processing and Mechanical Properties of Directionally Solidified NiAl/NiAlTa Alloys

    NASA Technical Reports Server (NTRS)

    Johnson, D. R.; Oliver, B. F.; Noebe, R. D.; Whittenberger, J. D.

    1994-01-01

    Promising creep strengths were found for a directionally solidified NiAl-NiAlTa alloy when compared to other NiAl based intermetallics. The directionally solidified alloy had an off-eutectic composition that resulted in microstructures consisting of NiAl dendrites surrounded by aligned eutectic regions. The room temperature toughness of the two phase alloy was similar to that of polycrystalline NiAl even with the presence of the brittle Laves phase NiAlTa. Alloying additions that may improve the room temperature toughness by producing multiphase alloys are discussed.

  5. Pb-free Sn-Ag-Cu ternary eutectic solder

    DOEpatents

    Anderson, I.E.; Yost, F.G.; Smith, J.F.; Miller, C.M.; Terpstra, R.L.

    1996-06-18

    A Pb-free solder includes a ternary eutectic composition consisting essentially of about 93.6 weight % Sn-about 4.7 weight % Ag-about 1.7 weight % Cu having a eutectic melting temperature of about 217 C and variants of the ternary composition wherein the relative concentrations of Sn, Ag, and Cu deviate from the ternary eutectic composition to provide a controlled melting temperature range (liquid-solid ``mushy`` zone) relative to the eutectic melting temperature (e.g. up to 15 C above the eutectic melting temperature). 5 figs.

  6. Pb-free Sn-Ag-Cu ternary eutectic solder

    DOEpatents

    Anderson, Iver E.; Yost, Frederick G.; Smith, John F.; Miller, Chad M.; Terpstra, Robert L.

    1996-06-18

    A Pb-free solder includes a ternary eutectic composition consisting essentially of about 93.6 weight % Sn-about 4.7 weight % Ag-about 1.7 weight % Cu having a eutectic melting temperature of about 217.degree. C. and variants of the ternary composition wherein the relative concentrations of Sn, Ag, and Cu deviate from the ternary eutectic composition to provide a controlled melting temperature range (liquid-solid "mushy" zone) relative to the eutectic melting temperature (e.g. up to 15.degree. C. above the eutectic melting temperature).

  7. Copper-Silicon-Magnesium Alloys for Latent Heat Storage

    NASA Astrophysics Data System (ADS)

    Gibbs, P. J.; Withey, E. A.; Coker, E. N.; Kruizenga, A. M.; Andraka, C. E.

    2016-12-01

    The systematic development of microstructure, solidification characteristics, and heat of solidification with composition in copper-silicon-magnesium alloys for thermal energy storage is presented. Differential scanning calorimetry was used to relate the thermal characteristics to microstructural development in the investigated alloys and clarifies the location of one of the terminal three-phase eutectics. Repeated thermal cycling highlights the thermal storage stability of the transformation through multiple melting events. Two near-terminal eutectic alloys display high enthalpies of solidification, relatively narrow melting ranges, and stable transformation hysteresis behaviors suited to thermal energy storage.

  8. Copper-silicon-magnesium alloys for latent heat storage

    SciTech Connect

    Gibbs, P. J.; Withey, E. A.; Coker, E. N.; Kruizenga, A. M.; Andraka, C. E.

    2016-06-21

    The systematic development of microstructure, solidification characteristics, and heat of solidification with composition in copper-silicon-magnesium alloys for thermal energy storage is presented. Differential scanning calorimetry was used to relate the thermal characteristics to microstructural development in the investigated alloys and clarifies the location of one of the terminal three-phase eutectics. Repeated thermal cycling highlights the thermal storage stability of the transformation through multiple melting events. In conclusion, two near-terminal eutectic alloys display high enthalpies of solidification, relatively narrow melting ranges, and stable transformation hysteresis behaviors suited to thermal energy storage.

  9. Copper-silicon-magnesium alloys for latent heat storage

    SciTech Connect

    Gibbs, P. J.; Withey, E. A.; Coker, E. N.; Kruizenga, A. M.; Andraka, C. E.

    2016-06-21

    The systematic development of microstructure, solidification characteristics, and heat of solidification with composition in copper-silicon-magnesium alloys for thermal energy storage is presented. Differential scanning calorimetry was used to relate the thermal characteristics to microstructural development in the investigated alloys and clarifies the location of one of the terminal three-phase eutectics. Repeated thermal cycling highlights the thermal storage stability of the transformation through multiple melting events. In conclusion, two near-terminal eutectic alloys display high enthalpies of solidification, relatively narrow melting ranges, and stable transformation hysteresis behaviors suited to thermal energy storage.

  10. Plasma Processing Systems for the Manufacture of Refractory Metals and their Alloys for Military Needs

    DTIC Science & Technology

    1978-10-09

    penetrators from refractory metal eutectic alloys with copper or uranium . A relatively modest program is envisaged that would span a time period 4 of 8 to 10...the matrix could be refractory metal binary alloys with copper or uranium and the eutectic phase could be carbide of tungsten, * molybdenum, tantalum or...remelting systems is accomplished by the energy released in an arc discharge±. The rate of energy transfer to the charge material from the plasmarc

  11. Research into the microstructure and mechanical behavior of eutectic Bi-Sn and In-Sn

    SciTech Connect

    Goldstein, J.L.F.; Mei, Z.; Morris, J.W. Jr. |

    1993-08-01

    This manuscript reports on research into two low-melting, lead-free solder alloys, eutectic Bi-Sn and eutectic In-Sn. The microstructures were found to depend on both cooling rate and substrate, with the greatest variability in the In-Sn alloy. The nature of the intermetallic layer formed at the solder-substrate interface depends on both the solder and the substrate (Cu versus Ni). Also, the microstructure of the Bi-Sn can recrystallize during deformation, which is not the case with In-Sn. Data from creep and constant strain rate tests are given for slowly cooled samples. The creep behavior of In-Sn is constant with temperature, but the creep seems to be controlled by the In-rich phase in In-Sn on Cu and by the Sn-rich phase in In-Sn on Ni. Bi-Sn exhibits different creep behavior at temperatures above 40 {degrees}C than at 20 {degrees}C or lower. Stress-strain curves of Bi-Sn on Cu and In-Sn on Cu are similar, while In-Sn on Ni behaves differently. This is explained in terms of the deformation patterns in the alloys.

  12. Eutectic superalloys strengthened by delta Ni3Cb lamellae, and gamma prime, Ni3Al precipitates.

    NASA Technical Reports Server (NTRS)

    Lemkey, F. D.; Thompson, E. R.

    1972-01-01

    Bivariant eutectic alloys, located on a liquidus surface within the Ni-Cb-Cr-Al quaternary, were identified which permitted the production of aligned delta Ni3Cb lamellae within a nichrome matrix containing the fcc precipitate gamma prime Ni3Al. The volume fraction of delta and gamma prime could be varied significantly by compositional changes. After directional solidification certain alloys possessed improved ductility and corrosion resistance with respect to the Ni3Al-Ni3Cb eutectic, while their values of tensile and creep strength approached or exceeded those for the Ni3Al-Ni3Cb pseudobinary system. The mechanical properties of the directionally solidified alloy, Ni-19.7 wt % Cb-6.0 wt % Cr-2.5 wt % Al, were evaluated. Its longitudinal strength in tension and creep was found to be superior to all advanced nickel base superalloys. It is thus demonstrated that useful properties for gas turbine airfoil applications can be achieved by reinforcing a strong and tough gamma nichrome matrix containing precipitated gamma prime by a strong lamellar intermetallic compound having greater strength at elevated temperature.

  13. New materials in the aerospace industries. [emphasizing heat resistant and light alloys

    NASA Technical Reports Server (NTRS)

    Gangler, J. J.

    1973-01-01

    Trends in the development of new aerospace metals and alloys are reviewed, and applications of these advanced materials in nonaerospace fields are indicated. Emphasis is placed on the light metals and the high-temperature alloys. Attention is given to the properties and uses of the high-strength aluminum alloy 7050, alpha and beta titanium alloys, dispersion strengthened superalloys, metal-metal composites, eutectic superalloys, and coated columbium alloys.

  14. New materials in the aerospace industries. [emphasizing heat resistant and light alloys

    NASA Technical Reports Server (NTRS)

    Gangler, J. J.

    1973-01-01

    Trends in the development of new aerospace metals and alloys are reviewed, and applications of these advanced materials in nonaerospace fields are indicated. Emphasis is placed on the light metals and the high-temperature alloys. Attention is given to the properties and uses of the high-strength aluminum alloy 7050, alpha and beta titanium alloys, dispersion strengthened superalloys, metal-metal composites, eutectic superalloys, and coated columbium alloys.

  15. Materials corrosion in molten lithium fluoride-sodium fluoride-potassium fluoride eutectic salt

    NASA Astrophysics Data System (ADS)

    Olson, Luke Christopher

    Static corrosion studies were undertaken to determine the compatibility of several candidate high temperature materials for a heat transfer loop in a molten alkali fluoride eutectic salt, LiF-NaF-KF: 46.5-11.5-42 mol % (commonly referred to as FLiNaK), as well as a molten chloride near eutectic salt, KCl-MgCl2: 68-32 mol %. Several high temperature alloys: Hastelloy-N, Hastelloy-X, Haynes-230, Inconel-617, and Incoloy-800H, Nb-1Zr, a nearly pure Ni alloy Ni-201, and a C/SiSiC ceramic were exposed to molten FLiNaK at 850°C for 500 h in sealed graphite crucibles under an argon cover gas. Corrosion occurred predominantly from dealloying of Cr from the Cr bearing alloys, an effect that was particularly pronounced at the grain boundaries. Corrosion was noted to occur from selective attack of the Si phase in the C/SiSiC ceramic. Alloy weight-loss/area due to molten fluoride salt exposure correlated with the initial Cr-content of the alloys, and was consistent with the Cr-content measured in the salts after corrosion tests. The alloys' weight-loss/area was also found to correlate to the concentration of carbon present in the nominally 20% Cr containing alloys, due to the formation of chromium carbide phases at the grain boundaries. The corrosion mechanisms for the chloride based salt were found to be similar to those observed in FLiNaK, but the chemical attack was found to be less aggressive. Sulfamate Ni electroplating and Mo plasma spraying of Fe-Ni-Cr alloy coupons was investigated to mitigate Cr dissolution. A chemical vapor deposited pyrolytic carbon and SiC coating was also investigated to protect the C/SiSiC composites. Results indicate that Ni-plating has the potential to provide protection against alloy corrosion in molten fluoride salts. Furthermore, the presence of a chromium-oxide interlayer at the interface of the Ni-plating and alloy substrate can further improve the efficacy of the Ni-plating. The pyrolytic carbon and SiC coating on the C/SiSiC composites

  16. Macrosegregation and nucleation in undercooled Pb-Sn alloys

    NASA Technical Reports Server (NTRS)

    Degroh, Henry C., III

    1989-01-01

    A technique resulting in large undercoolings in bulk samples (23g) of lead-tin alloys was developed. Samples of Pb-12.5 wt percent Sn, Pb-61 wt percent Sn, and Pb-77 wt percent Sn were processed with undercoolings ranging from 4 to 34 K and with cooling rates varying between 0.04 and 4 K/sec. The nucleation behavior of the Pb-Sn system was found to be nonreciprocal. The solid Sn phase effectively nucleated the Pb phase of the eutectic; however, large undercoolings developed in Sn-rich eutectic liquid in the presence of the solid Pb phase. This phenomenon is believed to be mainly the result of differences in interfacial energies between solid Sn-eutectic liquid, and solid Pb-eutectic liquid rather than lattice misfit between Pb and Sn. Large amounts of segregation developed in the highly undercooled eutectic ingots. This macrosegregation was found to increase as undercooling increases. Macrosegregation in these undercooled eutectic alloys was found to be primarily due to a sink/float mechanism and the nucleation behavior of the alloy. Lead-rich dendrites are the primary phase in the undercooled eutectic system. These dendrites grow rapidly into the undercooled bath and soon break apart due to recalescence and Sn enrichment of the liquid. These fragmented Pb dendrites are then free to settle to the bottom portion of the ingot causing the macrosegregation observed in this study. A eutectic Pb-Sn alloy undercooled 20 K and cooled at 4 K/sec had a composition of about Pb-72 wt percent Sn at the top and 55 percent Sn at the bottom.

  17. Macrosegregation and nucleation in undercooled Pb-Sn alloys

    NASA Technical Reports Server (NTRS)

    Degroh, Henry C., III

    1989-01-01

    A novel technique resulting in large undercoolings in bulk samples (23 g) of lead-tin alloys was developed. Samples of Pb-12.5 wt percent Sn, Pb-61.9 wt.% Sn, and Pb-77 wt.% Sn were processed with undercoolings ranging from 4 to 34 K and with cooling rates varying between 0.04 and 4 K/s. The nucleation behavior of the Pb-Sn system was found to be nonreciprocal. The solid Sn phase effectively nucleated the Pb phase of the eutectic; however, large undercoolings developed in Sn-rich eutectic liquid in the presence of the solid Pb phase. This phenomenon is believed to be mainly the result of differences in interfacial energies between solid Sn-eutectic liquid, and solid Pb-eutectic liquid rather than lattice misfit between Pb and Sn. Large amounts of segregation developed in the highly undercooled eutectic ingots. This macrosegregation was found to increase as undercooling increases. Macrosegregation in these undercooled eutectic alloys was found to be primarily due to a sink/float mechanism and the nucleation behavior of the alloy. Lead-rich dendrites are the primary phase in the undercooled eutectic system. These dendrites grow rapidly into the undercooled bath and soon break apart due to recalescence and Sn enrichment of the liquid. These fragmented Pb dendrites are then free to settle to the bottom portion of the ingot causing the macrosegregation observed in this study. A eutectic Pb-Sn alloy undercooled 20 K and cooled at 4 K/s had a composition of about Pb-72 wt.% Sn at the top and 55% Sn at the bottom.

  18. Effects of boron on the microstructure and thermal stability of directionally solidiied NiAl-Mo eutectic

    SciTech Connect

    Gali, Aravind; Bei, Hongbin; George, Easo P

    2010-01-01

    Microalloying with 0.01 at.% B decreases the range of growth speeds over which a well-aligned fibrous eutectic microstructure can be obtained in directionally solidified NiAl-Mo. Compared to the undoped alloy, the size/spacing of the Mo fibers is larger, and the fiber density smaller, in the B-doped alloy. Annealing at 1400 C coarsens the fibers by a mechanism involving fault migration and annihilation driven by diffusion along the fiber-matrix interface. The coarsening kinetics, given by the decrease in Mo fiber density with time, is exponential, and microalloying with B decreases the coarsening rate.

  19. Materials compatibility in Dish-Stirling solar generators using Cu-Si-Mg eutectic for latent heat storage

    NASA Astrophysics Data System (ADS)

    Kruizenga, A. M.; Withey, E. A.; Andraka, C. E.; Gibbs, P. J.

    2016-05-01

    Dish-Stirling systems are a strong candidate to meet cost production goals for solar thermal power production. Thermal energy storage improves the capacity factor of thermal power systems; copper-silicon-magnesium eutectic alloys have been investigated as potential latent heat storage materials. This work examines the ability of commercially available plasma spray coatings to serve as protective barriers with these alloys, while highlighting mechanistic insights into materials for latent heat storage systems. Computed tomography was leveraged as a rapid screening tool to assess the presence of localized attack in tested coatings.

  20. Molten salt eutectics from atomistic simulations.

    PubMed

    Jayaraman, Saivenkataraman; Thompson, Aidan P; von Lilienfeld, O Anatole

    2011-09-01

    Despite their importance for solar thermal power applications, phase-diagrams of molten salt mixture heat transfer fluids (HTFs) are not readily accessible from first principles. We present a molecular dynamics scheme general enough to identify eutectics of any HTF candidate mixture. The eutectic mixture and temperature are located using the liquid mixture free energy and the pure component solid-liquid free energy differences. The liquid mixture free energy is obtained using thermodynamic integration over particle identity transmutations sampled with molecular dynamics at a single temperature. Drawbacks of conventional phase diagram mapping methodologies are avoided by not considering solid mixtures, thereby evading expensive computations of solid phase free energies. Numerical results for binary and ternary mixtures of alkali nitrates agree well with experimental measurements.

  1. Deep eutectic solvents: similia similibus solvuntur?

    PubMed

    Zahn, Stefan

    2017-02-01

    Deep eutectic solvents, mixtures of an organic compound and a salt with a deep eutectic melting point, are promising cheap and eco-friendly alternatives to ionic liquids. Ab initio molecular dynamics simulations of reline, a mixture consisting of urea and choline chloride, reveal that not solely hydrogen bonds allow similar interactions between both constituents. The chloride anion and the oxygen atom of urea also show a similar spatial distribution close to the cationic core of choline due to a similar charge located on both atoms. As a result of multiple similar interactions, clusters migrating together cannot be observed in reline which supports the hypothesis similia similibus solvuntur. In contrast to previous suggestions, the interaction of the hydroxyl group of choline with a hydrogen bond acceptor is overall rigid. Fast hydrogen bond acceptor dynamics is facilitated by the hydrogen atoms in the trans position to the carbonyl group of urea which contributes to the low melting point of reline.

  2. Two-stage eutectic metal brushes

    SciTech Connect

    Hsu, John S

    2009-07-14

    A two-stage eutectic metal brush assembly having a slip ring rigidly coupled to a shaft, the slip ring being electrically coupled to first voltage polarity. At least one brush is rigidly coupled to a second ring and slidingly engaged to the slip ring. Eutectic metal at least partially fills an annulus between the second ring and a stationary ring. At least one conductor is rigidly coupled to the stationary ring and electrically coupled to a second voltage polarity. Electrical continuity is maintained between the first voltage polarity and the second voltage polarity. Periodic rotational motion is present between the stationary ring and the second ring. Periodic rotational motion is also present between the brush and the slip ring.

  3. Crystallography of Alumina-YAG-Eutectic

    NASA Technical Reports Server (NTRS)

    Farmer, Serene C.; Sayir, Ali; Dickerson, Robert M.; Matson, Lawrence E.

    2000-01-01

    Multiple descriptions of the alumina-YAG eutectic crystallography appear in the ceramic literature. The orientation between two phases in a eutectic system has direct impact on residual stress, morphology, microstructural stability, and high temperature mechanical properties. A study to demonstrate that the different crystallographic relationships can be correlated with different growth constraints was undertaken. Fibers produced by Laser-Heated Float Zone (LHFZ) and Edge-defined Film-fed Growth (EFG) were examined. A map of the orientation relationship between Al2O3 and Y3Al5O12 and their relationship to the fiber growth axis as a function of pull rate are presented. Regions in which a single orientation predominates are identified.

  4. Charge Spreading in Deep Eutectic Solvents.

    PubMed

    Zahn, Stefan; Kirchner, Barbara; Mollenhauer, Doreen

    2016-11-04

    Ab initio molecular dynamic simulations reveal significantly reduced ion charges in several choline-based deep eutectic solvents, which are cheap and eco-friendly alternatives to ionic liquids. Increasing hydrogen bond strength between the anion and the organic compound enhances charge spreading from the anion to the organic compound while the positive charge is stronger located at the cation. Nonetheless, the negative charge transferred from chloride to urea in choline chloride urea mixtures is negligible. Thus, it seems questionable if charge delocalization occurring through hydrogen bonding between the halide anion and the organic compound is responsible for the deep eutectic melting point. © 2016 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.

  5. Molten salt eutectics from atomistic simulations

    NASA Astrophysics Data System (ADS)

    Jayaraman, Saivenkataraman; Thompson, Aidan P.; von Lilienfeld, O. Anatole

    2011-09-01

    Despite their importance for solar thermal power applications, phase-diagrams of molten salt mixture heat transfer fluids (HTFs) are not readily accessible from first principles. We present a molecular dynamics scheme general enough to identify eutectics of any HTF candidate mixture. The eutectic mixture and temperature are located using the liquid mixture free energy and the pure component solid-liquid free energy differences. The liquid mixture free energy is obtained using thermodynamic integration over particle identity transmutations sampled with molecular dynamics at a single temperature. Drawbacks of conventional phase diagram mapping methodologies are avoided by not considering solid mixtures, thereby evading expensive computations of solid phase free energies. Numerical results for binary and ternary mixtures of alkali nitrates agree well with experimental measurements.

  6. Approximate formula for recalescence in binary eutectic alloys

    NASA Technical Reports Server (NTRS)

    Ohsaka, K.; Trinh, E. H.

    1993-01-01

    Supercooling of a liquid prior to the nucleation of a solid and the subsequent rapid growth are necessary conditions for producing novel microstructures including metastable phases which are not formed by conventional solidification processes. Since containerless techniques, such as levitation and free fall of a sample, are capable of achieving a significant supercooling level of liquids, they are under consideration as possible techniques for material processing on earth and in space.

  7. An approximate formula for recalescence in binary eutectic alloys

    SciTech Connect

    Ohsaka, K.; Trinh, E.H. . Jet Propulsion Lab.)

    1993-09-01

    Supercooling of a liquid prior to the nucleation of a solid and the subsequent rapid growth are necessary conditions for producing novel microstructures including metastable phases which are not formed by conventional solidification processes. Since containerless techniques, such as levitation and free fall of a sample, are capable of achieving a significant supercooling level of liquids, they are under consideration as possible techniques for material processing on earth and in space. It is known, however, that the supercooling level rapidly diminishes as solidification proceeds because the heat released on the phase transformation is mainly absorbed by the supercooled liquid. This self-heating process termed recalescence is a result of insufficient heat dissipation by radiation or convection in container less solidification. As a consequence, the rapid growth of the solid comes to a halt and the rest of the solidification is controlled by the heat dissipation rate to the surroundings. The extent of the solid formed during recalescence is proportional to the initial supercooling level. It is of interest to estimate the fraction of the solid from the thermodynamic information of the material.

  8. Approximate formula for recalescence in binary eutectic alloys

    NASA Technical Reports Server (NTRS)

    Ohsaka, K.; Trinh, E. H.

    1993-01-01

    Supercooling of a liquid prior to the nucleation of a solid and the subsequent rapid growth are necessary conditions for producing novel microstructures including metastable phases which are not formed by conventional solidification processes. Since containerless techniques, such as levitation and free fall of a sample, are capable of achieving a significant supercooling level of liquids, they are under consideration as possible techniques for material processing on earth and in space.

  9. 75 Micron YAG-Alumina Eutectic Fiber

    DTIC Science & Technology

    2007-11-02

    eutectic produced superior tensile strengths over the YAG rich side but the YAG rich side may produce better creep properties . 14. SUBJECT TERMS 15...that combustor and exhaust system components can operate at temperatures >2400 °F (1316 °C) and become limited by critical material properties such as...important. The application of ceramic matrix composites (CMC’s) to these applications is considered essential for achieving the property and

  10. Effect of thermal cycling in a Mach 0.3 burner rig on properties and structure of directionally solidified gamma/gamma prime - delta eutectic

    NASA Technical Reports Server (NTRS)

    Gray, H. R.; Sanders, W. A.

    1975-01-01

    Tensile and stress rupture properties at 1040 C of a thermally cycled gamma/gamma prime - delta eutectic were essentially equivalent to the as-grown properties. Tensile strength and rupture life at 760 C appeared to decrease slightly by thermal cycling. Thermal cycling resulted in gamma prime coarsening and Widmanstatten delta precipitation in the gamma phase. An unidentified precipitate, presumably gamma prime, was observed within the delta phase. The eutectic alloy exhibited a high rate of oxidation-erosion weight loss during thermal cycling in the Mach 0.3 burner rig.

  11. Control and Interpretation of Finite-Size Effects and Initial Morphology in Directional Solidification of a Rod-Type Eutectic Transparent Metal-Analog

    NASA Astrophysics Data System (ADS)

    Napolitano, R. E.; Şerefoğlu, Melis

    2012-01-01

    Transparent metal-analog materials offer a great opportunity for in situ investigation of the morphological dynamics that govern the formation of microstructure in metallic alloys. There are, however, several experimental factors that must be controlled or considered for proper and reproducible interpretation. We examine some of these issues here, summarizing our recent findings related to the case of rod-type eutectic solidification, for which we examine the importance of ampoule geometry and initial conditions. Employing directional solidification experiments with thin-slab specimens, we look specifically at finite-size effects on growth morphology and the influence of initial structure on the mechanisms of eutectic onset.

  12. Iron/Phosphorus Alloys for Continuous Casting

    NASA Technical Reports Server (NTRS)

    Dufresne, E. R.

    1986-01-01

    Continuous casting becomes practicable because of reduced eutectic temperature. Experimental ferrous alloy has melting point about 350 degrees C lower than conventional steels, making possible to cast structural members and eliminating need for hot rolling. Product has normal metal structure and good physical properties. Process used to make rails, beams, slabs, channels, and pipes.

  13. Iron/Phosphorus Alloys for Continuous Casting

    NASA Technical Reports Server (NTRS)

    Dufresne, E. R.

    1986-01-01

    Continuous casting becomes practicable because of reduced eutectic temperature. Experimental ferrous alloy has melting point about 350 degrees C lower than conventional steels, making possible to cast structural members and eliminating need for hot rolling. Product has normal metal structure and good physical properties. Process used to make rails, beams, slabs, channels, and pipes.

  14. X-ray nano-diffraction study of Sr intermetallic phase during solidification of Al-Si hypoeutectic alloy

    SciTech Connect

    Manickaraj, Jeyakumar; Gorny, Anton; Shankar, Sumanth; Cai, Zhonghou

    2014-02-17

    The evolution of strontium (Sr) containing intermetallic phase in the eutectic reaction of Sr-modified Al-Si hypoeutectic alloy was studied with high energy synchrotron beam source for nano-diffraction experiments and x-ray fluorescence elemental mapping. Contrary to popular belief, Sr does not seem to interfere with the Twin Plane Re-entrant Edge (TPRE) growth mechanism of eutectic Si, but evolves as the Al{sub 2}Si{sub 2}Sr phase during the eutectic reaction at the boundary between the eutectic Si and Al grains.

  15. Heat storage in alloy transformations

    NASA Technical Reports Server (NTRS)

    Birchenall, C. E.

    1980-01-01

    Heats of transformation of eutectic alloys were measured for many binary and ternary systems by differential scanning calorimetry and thermal analysis. Only the relatively cheap and plentiful elements Mg, Al, Si, P, Ca, Cu, Zn were considered. A method for measuring volume change during transformation was developed using x-ray absorption in a confined sample. Thermal expansion coefficients of both solid and liquid states of aluminum and of its eutectics with copper and with silicon also were determined. Preliminary evaluation of containment materials lead to the selection of silicon carbide as the initial material for study. Possible applications of alloy PCMs for heat storage in conventional and solar central power stations, small solar receivers and industrial furnace operations are under consideration.

  16. Heat storage in alloy transformations

    NASA Technical Reports Server (NTRS)

    Birchenall, C. E.; Gueceri, S. I.; Farkas, D.; Labdon, M. B.; Nagaswami, N.; Pregger, B.

    1981-01-01

    The feasibility of using metal alloys as thermal energy storage media was determined. The following major elements were studied: (1) identification of congruently transforming alloys and thermochemical property measurements; (2) development of a precise and convenient method for measuring volume change during phase transformation and thermal expansion coefficients; (3) development of a numerical modeling routine for calculating heat flow in cylindrical heat exchangers containing phase change materials; and (4) identification of materials that could be used to contain the metal alloys. Several eutectic alloys and ternary intermetallic phases were determined. A method employing X-ray absorption techniques was developed to determine the coefficients of thermal expansion of both the solid and liquid phases and the volume change during phase transformation from data obtained during one continuous experimental test. The method and apparatus are discussed and the experimental results are presented. The development of the numerical modeling method is presented and results are discussed for both salt and metal alloy phase change media.

  17. Dual-phase Cr-Ta alloys for structural applications

    DOEpatents

    Liu, Chain T.; Brady, Michael P.; Zhu, Jiahong; Tortorelli, Peter F.

    2001-01-01

    Dual phase alloys of chromium containing 2 to 11 atomic percent tantalum with minor amounts of Mo, Cr, Ti, Y, La, Cr, Si and Ge are disclosed. These alloys contain two phases including Laves phase and Cr-rich solid solution in either eutectic structures or dispersed Laves phase particles in the Cr-rich solid solution matrix. The alloys have superior mechanical properties at high temperature and good oxidation resistance when heated to above 1000.degree. C. in air.

  18. Low tritium partial pressure permeation system for mass transport measurement in lead lithium eutectic

    DOE PAGES

    Pawelko, R. J.; Shimada, M.; Katayama, K.; ...

    2015-11-28

    This paper describes a new experimental system designed to investigate tritium mass transfer properties in materials important to fusion technology. Experimental activities were carried out at the Safety and Tritium Applied Research (STAR) facility located at the Idaho National Laboratory (INL). The tritium permeation measurement system was developed as part of the Japan/US TITAN collaboration to investigate tritium mass transfer properties in liquid lead lithium eutectic (LLE) alloy. The experimental system is configured to measure tritium mass transfer properties at low tritium partial pressures. Initial tritium permeation scoping tests were conducted on a 1 mm thick α-Fe plate to determinemore » operating parameters and to validate the experimental technique. A second series of permeation tests was then conducted with the α-Fe plate covered with an approximately 8.5 mm layer of liquid lead lithium eutectic alloy (α-Fe/LLE). We present preliminary tritium permeation data for α-Fe and α-Fe/LLE at temperatures between 400 and 600°C and at tritium partial pressures between 1.7E-3 and 2.5 Pa in helium. Preliminary results for the α-Fe plate and α-Fe/LLE indicate that the data spans a transition region between the diffusion-limited regime and the surface-limited regime. In conclusion, additional data is required to determine the existence and range of a surface-limited regime.« less

  19. Low tritium partial pressure permeation system for mass transport measurement in lead lithium eutectic

    SciTech Connect

    Pawelko, R. J.; Shimada, M.; Katayama, K.; Fukada, S.; Humrickhouse, P. W.; Terai, T.

    2015-11-28

    This paper describes a new experimental system designed to investigate tritium mass transfer properties in materials important to fusion technology. Experimental activities were carried out at the Safety and Tritium Applied Research (STAR) facility located at the Idaho National Laboratory (INL). The tritium permeation measurement system was developed as part of the Japan/US TITAN collaboration to investigate tritium mass transfer properties in liquid lead lithium eutectic (LLE) alloy. The experimental system is configured to measure tritium mass transfer properties at low tritium partial pressures. Initial tritium permeation scoping tests were conducted on a 1 mm thick α-Fe plate to determine operating parameters and to validate the experimental technique. A second series of permeation tests was then conducted with the α-Fe plate covered with an approximately 8.5 mm layer of liquid lead lithium eutectic alloy (α-Fe/LLE). We present preliminary tritium permeation data for α-Fe and α-Fe/LLE at temperatures between 400 and 600°C and at tritium partial pressures between 1.7E-3 and 2.5 Pa in helium. Preliminary results for the α-Fe plate and α-Fe/LLE indicate that the data spans a transition region between the diffusion-limited regime and the surface-limited regime. In conclusion, additional data is required to determine the existence and range of a surface-limited regime.

  20. Electrochemical fabrication of nanoporous copper films in choline chloride-urea deep eutectic solvent.

    PubMed

    Zhang, Q B; Abbott, Andrew P; Yang, C

    2015-06-14

    Nanoporous copper films were fabricated by a facile electrochemical alloying/dealloying process without the need of a template. A deep eutectic solvent made from choline chloride (ChCl) and urea was used with zinc oxide as the metal salt. Cyclic voltammetry was used to characterise the electrochemical reduction of zinc and follow Cu-Zn alloy formation on the copper substrate at elevated temperatures from 353 to 393 K. The alloy formation was confirmed by X-ray diffraction spectra. 3D, open and bicontinuous nanoporous copper films were obtained by in situ electrochemically etching (dealloying) of the zinc component in the Cu-Zn surface alloys at an appropriate potential (-0.4 V vs. Ag). This dealloying process was found to be highly temperature dependent and surface diffusion controlled, which involved the self-assembly of copper atoms at the alloy/electrolyte interface. Additionally, the effects of the deposition parameters, including deposition temperature, current density as well as total charge density on resulting the microstructure were investigated by scanning electron microscopy, and atomic force microscope.

  1. Phase equilibria in potential Pb-free solder alloy systems

    NASA Astrophysics Data System (ADS)

    Loomans, Michael Eugene

    1999-11-01

    Worldwide concern over the toxicity of Pb, voiced in an assortment of ways, has forced the electronics industry to seek Pb-free replacements for the Pb-containing solders that are extensively employed in the industry. The main purpose of this research was to re-examine various claims made concerning eutectic behavior in certain low-melting-point, Sn-based alloy systems that were considered to be potential sources of useful Pb-free solders. Some basic phase equilibrium data has also been produced in this research. Four alloy systems were examined: Sn-Ag-Cu, Sn-Zn, Sn-Zn-Cu, and Sn-Ag-Zn. The alloy systems were examined using differential scanning calorimetry, annealing studies, and microscopy. Phase identification was conducted in a scanning electron microscope using semi-quantitative energy dispersive spectroscopy. In the Sn-Ag-Cu system a careful eutectic composition determination placed the ternary eutectic composition at Sn-3.5Ag-(0.8 to 0.9)wt% Cu. An alloy having the composition Sn47Ag-1.7wt% Cu, a eutectic composition proposed in the literature, was found to have a melting range of approximately 50°C. In the Sn-Zn system, careful eutectic composition determination placed the Sn-Zn eutectic composition at Sn-7.9wt% Zn. This composition differs from the accepted Sn-Zn eutectic composition (Sn-8.8wt% Zn), but is not inconsistent with the data from the study that produced the accepted composition. The present study assigns a melting range of 8°C to the accepted eutectic composition. Only one experimental investigation of the Sn-corner of the Sn-Zn-Cu system was found in the literature. The present study did not observe the ternary eutectic reaction proposed by that investigation. Also, phase equilibria observed in the present study differ significantly from those predicted by the other investigation. Three different Sn-Zn-Cu alloys (Sn-7.8Zn-0.5wt% Cu, Sn-7.5Zn-1.5wt% Cu, and Sn7.4Zn-1.5wt% Cu) were examined in the present study. The present study demonstrated

  2. Synthesis and electronic applications of oxide-metal eutectic composites

    SciTech Connect

    Holder, J. D.; Cochran, J. K.; Hill, D. N.; Chapman, A. T.; Clark, G. W.

    1980-01-01

    A review is given of important developments in the synthesis of oxide-metal eutectic composites and the composite application in the continuing development of field emitters. Known metal oxide-metal binary and ternary eutectic systems are listed. The synthesis, electrical conductivity, thermodynamics, and applications are discussed. (FS)

  3. Controlled Growth of Rubrene Nanowires by Eutectic Melt Crystallization

    PubMed Central

    Chung, Jeyon; Hyon, Jinho; Park, Kyung-Sun; Cho, Boram; Baek, Jangmi; Kim, Jueun; Lee, Sang Uck; Sung, Myung Mo; Kang, Youngjong

    2016-01-01

    Organic semiconductors including rubrene, Alq3, copper phthalocyanine and pentacene are crystallized by the eutectic melt crystallization. Those organic semiconductors form good eutectic systems with the various volatile crystallizable additives such as benzoic acid, salicylic acid, naphthalene and 1,3,5-trichlorobenzene. Due to the formation of the eutectic system, organic semiconductors having originally high melting point (Tm > 300 °C) are melted and crystallized at low temperature (Te = 40.8–133 °C). The volatile crystallizable additives are easily removed by sublimation. For a model system using rubrene, single crystalline rubrene nanowires are prepared by the eutectic melt crystallization and the eutectic-melt-assisted nanoimpinting (EMAN) technique. It is demonstrated that crystal structure and the growth direction of rubrene can be controlled by using different volatile crystallizable additives. The field effect mobility of rubrene nanowires prepared using several different crystallizable additives are measured and compared. PMID:26976527

  4. Controlled Growth of Rubrene Nanowires by Eutectic Melt Crystallization.

    PubMed

    Chung, Jeyon; Hyon, Jinho; Park, Kyung-Sun; Cho, Boram; Baek, Jangmi; Kim, Jueun; Lee, Sang Uck; Sung, Myung Mo; Kang, Youngjong

    2016-03-15

    Organic semiconductors including rubrene, Alq3, copper phthalocyanine and pentacene are crystallized by the eutectic melt crystallization. Those organic semiconductors form good eutectic systems with the various volatile crystallizable additives such as benzoic acid, salicylic acid, naphthalene and 1,3,5-trichlorobenzene. Due to the formation of the eutectic system, organic semiconductors having originally high melting point (Tm > 300 °C) are melted and crystallized at low temperature (Te = 40.8-133 °C). The volatile crystallizable additives are easily removed by sublimation. For a model system using rubrene, single crystalline rubrene nanowires are prepared by the eutectic melt crystallization and the eutectic-melt-assisted nanoimpinting (EMAN) technique. It is demonstrated that crystal structure and the growth direction of rubrene can be controlled by using different volatile crystallizable additives. The field effect mobility of rubrene nanowires prepared using several different crystallizable additives are measured and compared.

  5. Controlled Growth of Rubrene Nanowires by Eutectic Melt Crystallization

    NASA Astrophysics Data System (ADS)

    Chung, Jeyon; Hyon, Jinho; Park, Kyung-Sun; Cho, Boram; Baek, Jangmi; Kim, Jueun; Lee, Sang Uck; Sung, Myung Mo; Kang, Youngjong

    2016-03-01

    Organic semiconductors including rubrene, Alq3, copper phthalocyanine and pentacene are crystallized by the eutectic melt crystallization. Those organic semiconductors form good eutectic systems with the various volatile crystallizable additives such as benzoic acid, salicylic acid, naphthalene and 1,3,5-trichlorobenzene. Due to the formation of the eutectic system, organic semiconductors having originally high melting point (Tm > 300 °C) are melted and crystallized at low temperature (Te = 40.8-133 °C). The volatile crystallizable additives are easily removed by sublimation. For a model system using rubrene, single crystalline rubrene nanowires are prepared by the eutectic melt crystallization and the eutectic-melt-assisted nanoimpinting (EMAN) technique. It is demonstrated that crystal structure and the growth direction of rubrene can be controlled by using different volatile crystallizable additives. The field effect mobility of rubrene nanowires prepared using several different crystallizable additives are measured and compared.

  6. High resolution microstructural and microchemical analysis of zirconia eutectic interfaces. Progress report, July 1, 1992--June 30, 1993

    SciTech Connect

    Notis, M.R.

    1993-03-17

    Resolution of microscopic analytical methods has greatly improved over the past decade, and it is now possible to examine periodic variations in structure and chemistry at a scale much finer than the spacing typical of eutectic structures (1-5 {mu}m). During the current year, studies were completed on ZrO{sub 2}-NiO and ZrO{sub 2}-MnO eutectic systems, and study was initiated on microchemical variation in two spinodal systems: Cu-Ni-Sn and SnO{sub 2}-TiO{sub 2}. Work was also initiated on metal/oxide interface microchemistry, in particular the corrosion interface resulting during oxidation of Cu-Sn alloys. 6 figs.

  7. Features of electron and phonon processes in GaSb FeGa1.3 eutectics

    NASA Astrophysics Data System (ADS)

    Aliyev, M. I.; Khalilova, A. A.; Arasly, D. H.; Rahimov, R. N.; Tanoglu, M.; Ozyuzer, L.

    2003-11-01

    Eutectic alloys of GaSb-FeGa1.3 were prepared by the vertical Bridgman method. A microstructure with the needle-shaped metallic FeGa1.3 phase oriented in a specific direction and uniformly distributed within the GaSb matrix was obtained. In GaSb-FeGa1.3 eutectics, the electrical and thermal conductivity, thermal diffusivity, thermoelectric power and Hall coefficients were investigated in a wide temperature range. These properties were measured at different mutual directions of current, thermal flow, magnetic field and metal phase inclusions. The influence of metallic inclusions on these properties was revealed and the distinctive characteristics of electron and phonon processes were established.

  8. Deep eutectic solvents: syntheses, properties and applications.

    PubMed

    Zhang, Qinghua; De Oliveira Vigier, Karine; Royer, Sébastien; Jérôme, François

    2012-11-07

    Within the framework of green chemistry, solvents occupy a strategic place. To be qualified as a green medium, these solvents have to meet different criteria such as availability, non-toxicity, biodegradability, recyclability, flammability, and low price among others. Up to now, the number of available green solvents are rather limited. Here we wish to discuss a new family of ionic fluids, so-called Deep Eutectic Solvents (DES), that are now rapidly emerging in the current literature. A DES is a fluid generally composed of two or three cheap and safe components that are capable of self-association, often through hydrogen bond interactions, to form a eutectic mixture with a melting point lower than that of each individual component. DESs are generally liquid at temperatures lower than 100 °C. These DESs exhibit similar physico-chemical properties to the traditionally used ionic liquids, while being much cheaper and environmentally friendlier. Owing to these remarkable advantages, DESs are now of growing interest in many fields of research. In this review, we report the major contributions of DESs in catalysis, organic synthesis, dissolution and extraction processes, electrochemistry and material chemistry. All works discussed in this review aim at demonstrating that DESs not only allow the design of eco-efficient processes but also open a straightforward access to new chemicals and materials.

  9. Natural deep eutectic solvents: cytotoxic profile.

    PubMed

    Hayyan, Maan; Mbous, Yves Paul; Looi, Chung Yeng; Wong, Won Fen; Hayyan, Adeeb; Salleh, Zulhaziman; Mohd-Ali, Ozair

    2016-01-01

    The purpose of this study was to investigate the cytotoxic profiles of different ternary natural deep eutectic solvents (NADESs) containing water. For this purpose, five different NADESs were prepared using choline chloride as a salt, alongside five hydrogen bond donors (HBD) namely glucose, fructose, sucrose, glycerol, and malonic acid. Water was added as a tertiary component during the eutectics preparation, except for the malonic acid-based mixture. Coincidentally, the latter was found to be more toxic than any of the water-based NADESs. A trend was observed between the cellular requirements of cancer cells, the viscosity of the NADESs, and their cytotoxicity. This study also highlights the first time application of the conductor-like screening model for real solvent (COSMO-RS) software for the analysis of the cytotoxic mechanism of NADESs. COSMO-RS simulation of the interactions between NADESs and cellular membranes' phospholipids suggested that NADESs strongly interacted with cell surfaces and that their accumulation and aggregation possibly defined their cytotoxicity. This reinforced the idea that careful selection of NADESs components is necessary, as it becomes evident that organic acids as HBD highly contribute to the increasing toxicity of these neoteric mixtures. Nevertheless, NADESs in general seem to possess relatively less acute toxicity profiles than their DESs parents. This opens the door for future large scale utilization of these mixtures.

  10. The effect of low Au concentrations on the properties of eutectic Sn/Pb

    SciTech Connect

    Kramer, P.A.

    1992-05-01

    This study was of the effects moderately low Au concentrations ({le} 10 wt%) have on the mechanical properties and microstructure of an eutectic Sn/Pb alloy. Vibration (60--90 Hz swept sine wave for 30 hours) and thermal cycling (0--110C for 1450 cycles) reliability tests were performed on fine pitch leaded chip carriers using eutectic Sn/Pb solder on PCBs (printed circuit boards) with 0, 5, 10, 20, and 50{mu}in nominal Au thicknesses. Testing was also performed on double shear creep specimens consisting of arrays of regular pitch joints. There was a dramatic increase in the number of joints containing voids with increasing Au concentration, an effect more pronounced in the creep joints than in the reliability joints. These voids tended to coalesce and grow during rework simulation of the reliability joints. AuSn{sub 4} intermetallics present in toe of 4.8 wt% (50 {mu}in) Au vibration joints rotated from initial vertical perpendicular to surface of PCB metallization, solidification positions to roughly horizontal (parallel to plating surface) orientations during rework simulation and during aging of the parts. The AuSn{sub 4} intermetallics in the toe of the 4.8 wt% (50{mu}in) Au reflowed joints also rotated after vibration testing. No joint failures were observed in either vibration tested or thermally cycled specimens. Cracks formed in some of the vibration tested specimen joints under the heel of the gull-wing lead at Pb-rich phases. Thermally cycled specimens showed eutectic microstructure and intermetallic coarsening without crack formation. Creep tests showed loss of the superplasticity in eutectic Sn/Pb alloys with even the lowest Au concentration tested of 0.2 wt% Au. Intermetallic rotation was not a factor in crack propagation, but void presence was. Cracks tended to form in joints containing voids before forming in void-free joints. Crack propagation followed Sn/Sn grain boundaries and Sn/Pb phase boundaries from Pb-rich phase to Pb-rich phase.

  11. The effect of low Au concentrations on the properties of eutectic Sn/Pb

    SciTech Connect

    Kramer, Pamela Ann

    1992-05-01

    This study was of the effects moderately low Au concentrations (≤ 10 wt%) have on the mechanical properties and microstructure of an eutectic Sn/Pb alloy. Vibration (60--90 Hz swept sine wave for 30 hours) and thermal cycling (0--110C for 1450 cycles) reliability tests were performed on fine pitch leaded chip carriers using eutectic Sn/Pb solder on PCBs (printed circuit boards) with 0, 5, 10, 20, and 50μin nominal Au thicknesses. Testing was also performed on double shear creep specimens consisting of arrays of regular pitch joints. There was a dramatic increase in the number of joints containing voids with increasing Au concentration, an effect more pronounced in the creep joints than in the reliability joints. These voids tended to coalesce and grow during rework simulation of the reliability joints. AuSn4 intermetallics present in toe of 4.8 wt% (50 μin) Au vibration joints rotated from initial vertical perpendicular to surface of PCB metallization, solidification positions to roughly horizontal (parallel to plating surface) orientations during rework simulation and during aging of the parts. The AuSn4 intermetallics in the toe of the 4.8 wt% (50μin) Au reflowed joints also rotated after vibration testing. No joint failures were observed in either vibration tested or thermally cycled specimens. Cracks formed in some of the vibration tested specimen joints under the heel of the gull-wing lead at Pb-rich phases. Thermally cycled specimens showed eutectic microstructure and intermetallic coarsening without crack formation. Creep tests showed loss of the superplasticity in eutectic Sn/Pb alloys with even the lowest Au concentration tested of 0.2 wt% Au. Intermetallic rotation was not a factor in crack propagation, but void presence was. Cracks tended to form in joints containing voids before forming in void-free joints. Crack propagation followed Sn/Sn grain boundaries and Sn/Pb phase boundaries from Pb-rich phase to Pb-rich phase.

  12. CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES

    SciTech Connect

    1998-10-01

    This progress report on the Department of Energy project DE-FG-97FT97263 entitled, ''Catalytic Gasification of Coal Using Eutectic Salt Mixtures,'' covers the period April-September 1998. The specific aims of the project for this period were to identify appropriate eutectic salt mixture catalysts for the gasification of Illinois No.6 coal, evaluate various impregnation or catalyst addition methods to improve catalyst dispersion, and evaluate gasification performance in a bench-scale fixed bed reactor. The project is being conducted jointly by Clark Atlanta University (CAU), the University of Tennessee Space Institute (UTSI) and the Georgia Institute of Technology (Georgia Tech) with CAU as the prime contractor. Several single salt catalysts and binary and ternary eutectic catalysts were investigated at Clark Atlanta University. Physical mixing and incipient wetness methods were investigated as catalyst addition techniques. Gasification was carried out using TGA at CAU and UTSI and with a fixed-bed reactor at UTSI. The results showed better gasification activity in the presence of the catalysts tested. The eutectic salt studies showed clear agreement between the melting points of the prepared eutectics and reported literature values. The order of catalytic activity observed was ternary > binary > single salt. With the soluble single salt catalysts, the incipient wetness method was found to give better results than physical mixing technique. Also, catalyst preparation conditions such as catalyst loading, drying time and temperature were found to influence the gasification rate. Based on the Clark Atlanta University studies on Task 1, the project team selected the 43.5%Li{sub 2}CO{sub 3}-31.5%Na{sub 2}CO{sub 3}-25%K{sub 2}CO{sub 3} ternary eutectic and the 29%Na{sub 2}CO{sub 3}-71%K{sub 2}CO{sub 3} and 2.3%KNO{sub 3}-97.7%K{sub 2}CO{sub 3} binary eutectic for the fixed bed studies at UTSI. The eutectic salts were found to be highly insoluble in aqueous medium. As a

  13. CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES

    SciTech Connect

    2000-04-01

    This progress report on the Department of Energy project DE-FG-97FT97263 entitled, ''Catalytic Gasification of Coal Using Eutectic Salt Mixtures'', covers the period April-September 1998. The specific aims of the project for this period were to identify appropriate eutectic salt mixture catalysts for the gasification of Illinois No.6 coal, evaluate various impregnation or catalyst addition methods to improve catalyst dispersion, and evaluate gasification performance in a bench-scale fixed bed reactor. The project is being conducted jointly by Clark Atlanta University (CAU), the University of Tennessee Space Institute (UTSI) and the Georgia Institute of Technology (Georgia Tech) with CAU as the prime contractor. Several single salt catalysts and binary and ternary eutectic catalysts were investigated at Clark Atlanta University. Physical mixing and incipient wetness methods were investigated as catalyst addition techniques. Gasification was carried out using TGA at CAU and UTSI and with a fixed-bed reactor at UTSI. The results showed better gasification activity in the presence of the catalysts tested. The eutectic salt studies showed clear agreement between the melting points of the prepared eutectics and reported literature values. The order of catalytic activity observed was ternary > binary > single salt. With the soluble single salt catalysts, the incipient wetness method was found to give better results than physical mixing technique. Also, catalyst preparation conditions such as catalyst loading, drying time and temperature were found to influence the gasification rate. Based on the Clark Atlanta University studies on Task 1, the project team selected the 43.5%Li{sub 2}CO{sub 3}-31.5%Na{sub 2}CO{sub 3}-25%K{sub 2}CO{sub 3} ternary eutectic and the 29%Na{sub 2}CO{sub 3}-71%K{sub 2}CO{sub 3} and 2.3% KNO{sub 3}-97.7%K{sub 2}CO{sub 3} binary eutectic for the fixed bed studies at UTSI. The eutectic salts were found to be highly insoluble in aqueous medium. As a

  14. Eutectics as improved pharmaceutical materials: design, properties and characterization.

    PubMed

    Cherukuvada, Suryanarayan; Nangia, Ashwini

    2014-01-28

    Eutectics are a long known class of multi-component solids with important and useful applications in daily life. In comparison to other multi-component crystalline solids, such as salts, solid solutions, molecular complexes and cocrystals, eutectics are less studied in terms of molecular structure organization and bonding interactions. Classically, a eutectic is defined based on its low melting point compared to the individual components. In this article, we attempt to define eutectics not just based on thermal methods but from a structural organization view point, and discuss their microstructures and properties as organic materials vis-a-vis solid solutions and cocrystals. The X-ray crystal structure of a cocrystal is different from that of the individual components whereas the unit cell of a solid solution is similar to that of one of the components. Eutectics are closer to the latter species in that their crystalline arrangement is similar to the parent components but they are different with respect to the structural integrity. A solid solution possesses structural homogeneity throughout the structure (single phase) but a eutectic is a heterogeneous ensemble of individual components whose crystal structures are like discontinuous solid solutions (phase separated). Thus, a eutectic may be better defined as a conglomerate of solid solutions. A structural analysis of cocrystals, solid solutions and eutectics has led to an understanding that materials with strong adhesive (hetero) interactions between the unlike components will lead to cocrystals whereas those having stronger cohesive (homo/self) interactions will more often give rise to solid solutions (for similar structures of components) and eutectics (for different structures of components). We demonstrate that the same crystal engineering principles which have been profitably utilized for cocrystal design in the past decade can now be applied to make eutectics as novel composite materials, illustrated by

  15. The alloy undercooling experiment on the Columbia STA 61-C space shuttle mission

    NASA Technical Reports Server (NTRS)

    Harf, Fredric H.; Piccone, Thomas J.; Wu, Yanzhong; Flemings, Merton C.; Shiohara, Yuh; Gardner, Lloyd B.; Winsa, Edward A.

    1987-01-01

    An Alloy Undercooling experiment was performed in an electromagnetic levitator during the Columbia STS 61-C mission in January 1986. One eutectic nickel-tin alloy specimen was partially processed before an equipment failure terminated the experiment. Examination of the specimen showed evidence of undercooling and some unusual microstructural features.

  16. The alloy undercooling experiment on the Columbia STS 61-C Space Shuttle mission

    NASA Technical Reports Server (NTRS)

    Harf, Fredric H.; Winsa, Edward A.; Piccone, Thomas J.; Wu, Yanzhong; Flemings, Merton C.; Shiohara, Yuh; Gardner, Lloyd B.

    1987-01-01

    An Alloy Undercooling experiment was performed in an electromagnetic levitator during the Columbia STS 61-C mission in January 1986. One eutectic nickel-tin alloy specimen was partially processed before an equipment failure terminated the experiment. Examination of the specimen showed evidence of undercooling and some unusual microstructural features.

  17. X-ray imaging and controlled solidification of Al-Cu alloys toward microstructures by design

    SciTech Connect

    Clarke, Amy J.; Tourret, Damien; Imhoff, Seth D.; Gibbs, Paul J.; Fezzaa, Kamel; Cooley, Jason C.; Lee, Wah -Keat; Deriy, Alex; Patterson, Brian M.; Papin, Pallas A.; Clarke, Kester D.; Field, Robert D.; Smith, James L.

    2015-01-30

    X-ray imaging, which permits the microscopic visualization of metal alloy solidification dynamics, can be coupled with controlled solidification to create microstructures by design. In this study, this x-ray image shows a process-derived composite microstructure being made from a eutectic Al-17.1 at.%Cu alloy by successive solidification and remelting steps.

  18. Grain refinement of 7075Al alloy microstructures by inoculation with Al-Ti-B master alloy

    NASA Astrophysics Data System (ADS)

    Hotea, V.; Juhasz, J.; Cadar, F.

    2017-05-01

    This paper aims to bring some clarification on grain refinement and modification of high strength alloys used in aerospace technique. In this work it was taken into account 7075 Al alloy, and the melt treatment was carried out by placing in the form of master alloy wire ternary AlTiB the casting trough at 730°C. The morphology of the resulting microstructures was characterized by optical microscopy. Micrographs unfinished and finished with pre-alloy containing ternary Al5Ti1B evidence fine crystals, crystal containing no columnar structure and highlights the size of the dendrites, and intermetallic phases occurring at grain boundaries in Al-Zn-Mg-Cu alloy. It has been found that these intermetallic compounds are MgZn2 type. AlTiB master alloys finishing ensures a fine eutectic structure, which determines the properties of hardware and improving the mechanical properties of aluminum alloys used in aeronautical engineering.

  19. Growth of a two-phase finger in eutectics systems.

    PubMed

    Boussinot, G; Hüter, C; Brener, E A

    2011-02-01

    We present a theoretical study of the growth of a two-phase finger in eutectic systems. This pattern was observed experimentally by Akamatsu and Faivre [Phys. Rev. E 61, 3757 (2000)]. We study this two-phase finger using a boundary-integral formulation and we complement our investigation by a phase-field validation of the stability of the pattern. The deviations from the eutectic temperature and from the eutectic concentration provide two independent control parameters, leading to very different patterns depending on their relative importance. We propose scaling laws for the velocity and the different length scales of the pattern.

  20. A simple model for examining composition effects in eutectic nucleation

    SciTech Connect

    Morris, James R; Jiang, Feng; Liaw, Peter K

    2007-01-01

    We present a simple thermodynamic calculation for a strongly partitioning eutectic system, to examine how the critical nucleus energy changes, depending upon assumptions of the chemical diffusion. The calculations show that for strongly partitioning systems, the maximum undercooling may occur at a composition significantly different than the eutectic composition, particularly if the rate of diffusion is slow in the undercooled state. These simple calculations emphasize the role that partitioning and composition may play in determining optimal compositions in metallic glass systems, which typically occur near (but not at) deep eutectic compositions.

  1. Halide eutectic growth experiment MA-131

    NASA Technical Reports Server (NTRS)

    Yue, A. S.; Yue, B. K.; Lee, J. Y. M.

    1976-01-01

    Fiberlike sodium chloride/lithium fluoride eutectic mixtures have been produced on earth and in space by the directional solidification technique. Macroscopic and microscopic examinations were made on longitudinal and transverse sections of Apollo Soyuz Test Project space grown and earth grown ingots. It was found that samples grown in space have a higher percentage of fibers alined with the growth axis. The enhanced alinement of fibers is attributed to the absence of convection currents in the liquid during solidification. Optical transmittance measurements of transverse sections of the space grown and earth grown ingots were performed with an infrared spectrometer. For a given sample thickness, the highest transmittance was obtained from ingots grown in space. For samples of different thicknesses, grown either in space or on earth, it was found that the thinner the sample, the higher the transmittance. This is in agreement with the general optical property of transparent materials.

  2. Functionalization of graphene using deep eutectic solvents

    NASA Astrophysics Data System (ADS)

    Hayyan, Maan; Abo-Hamad, Ali; AlSaadi, Mohammed AbdulHakim; Hashim, Mohd Ali

    2015-08-01

    Deep eutectic solvents (DESs) have received attention in various applications because of their distinctive properties. In this work, DESs were used as functionalizing agents for graphene due to their potential to introduce new functional groups and cause other surface modifications. Eighteen different types of ammonium- and phosphonium-salt-based DESs were prepared and characterized by FTIR. The graphene was characterized by FTIR, STA, Raman spectroscopy, XRD, SEM, and TEM. Additional experiments were performed to study the dispersion behavior of the functionalized graphene in different solvents. The DESs exhibited both reduction and functionalization effects on DES-treated graphene. Dispersion stability was investigated and then characterized by UV-vis spectroscopy and zeta potential. DES-modified graphene can be used in many applications, such as drug delivery, wastewater treatment, catalysts, composite materials, nanofluids, and biosensors. To the best of our knowledge, this is the first investigation on the use of DESs for graphene functionalization.

  3. Non-Covalent Derivatives: Cocrystals and Eutectics.

    PubMed

    Stoler, Emily; Warner, John C

    2015-08-14

    Non-covalent derivatives (NCDs) are formed by incorporating one (or more) coformer molecule(s) into the matrix of a parent molecule via non-covalent forces. These forces can include ionic forces, Van der Waals forces, hydrogen bonding, lipophilic-lipophilic interactions and pi-pi interactions. NCDs, in both cocrystal and eutectic forms, possess properties that are unique to their supramolecular matrix. These properties include critical product performance factors such as solubility, stability and bioavailability. NCDs have been used to tailor materials for a variety of applications and have the potential to be used in an even broader range of materials and processes. NCDs can be prepared using little or no solvent and none of the reagents typical to synthetic modifications. Thus, NCDs represent a powerfully versatile, environmentally-friendly and cost-effective opportunity.

  4. The effect of thermal cycling on the structure and properties of a Co, Cr, Ni-TaC directionally solidified eutectic composite

    NASA Technical Reports Server (NTRS)

    Dunlevey, F. M.; Wallace, J. F.

    1973-01-01

    The effect of thermal cycling on the structure and properties of a cobalt, chromium, nickel, tantalum carbide directionally solidified eutectic composite is reported. It was determined that the stress rupture properties of the alloy were decreased by the thermal cycling. The loss in stress rupture properties varied with the number of cycles with the loss in properties after about 200 cycles being relatively high. The formation of serrations and the resulting changes in the mechanical properties of the material are discussed.

  5. Microstructural effects on the tensile and fracture behavior of aluminum casting alloys A356/357

    NASA Astrophysics Data System (ADS)

    Wang, Q. G.

    2003-12-01

    The tensile properties and fracture behavior of cast aluminum alloys A356 and A357 strongly depend on secondary dendrite arm spacing (SDAS), Mg content, and, in particular, the size and shape of eutectic silicon particles and Fe-rich intermetallics. In the unmodified alloys, increasing the cooling rate during solidification refines both the dendrites and eutectic particles and increases ductility. Strontium modification reduces the size and aspect ratio of the eutectic silicon particles, leading to a fairly constant particle size and aspect ratio over the range of SDAS studied. In comparison with the unmodified alloys, the Sr-modified alloys show higher ductility, particularly the A356 alloy, but slightly lower yield strength. In the microstructures with large SDAS (>50 µm), the ductility of the Sr-modified alloys does not continuously decrease with SDAS as it does in the unmodified alloy. Increasing Mg content increases both the matrix strength and eutectic particle size. This decreases ductility in both the Sr-modified and unmodified alloys. The A356/357 alloys with large and elongated particles show higher strain hardening and, thus, have a higher damage accumulation rate by particle cracking. Compared to A356, the increased volume fraction and size of the Fe-rich intermetallics ( π phase) in the A357 alloy are responsible for the lower ductility, especially in the Sr-modified alloy. In alloys with large SDAS (>50 µm), final fracture occurs along the cell boundaries, and the fracture mode is transgranular. In the small SDAS (<30 µm) alloys, final fracture tends to concentrate along grain boundaries. The transition from transgranular to intergranular fracture mode is accompanied by an increase in the ductility of the alloys.

  6. Copper/nickel eutectic brazing of titanium

    NASA Technical Reports Server (NTRS)

    Kutchera, R. E.

    1971-01-01

    Technique joins titanium or one of its alloys to materials, such as iron, nickel or cobalt base material, or to refractory metals. To ensure formation of a satisfactory bond, the temperature, time, environment and pressure must be controlled.

  7. Characterization of weld metal microstructure in a Ni-30Cr alloy with additions of niobium and molybdenum

    SciTech Connect

    Wheeling, Rebecca A. Lippold, John C.

    2016-05-15

    Additions of niobium (Nb) and molybdenum (Mo) were made to an Alloy 690 base alloy in order to investigate the formation of a eutectic constituent at the end of solidification and to evaluate the effect of the eutectic liquid on backfilling (or healing) of solidification cracks. Solidification cracking was induced using the cast pin tear test (CPTT) and regions of backfilling were located and characterized via optical and electron microscopy. Computational predictions of fraction eutectic and composition of the eutectic constituent were compared to experimental findings and were found to correlate well in both cases. The extent of crack backfilling increased significantly with increasing Nb content, but the addition of Mo did not seem to influence the amount of eutectic constituent or the degree of backfilling. SEM/EDS analysis confirmed that the eutectic composition is constant and that increasing Nb above 4 wt% has little effect on expanding the solidification temperature range, but has a beneficial effect on mitigating solidification cracking by a crack healing effect. - Highlights: • Increasing fraction eutectic as a function of Nb, as predicted by ThermoCalc™, is consistent with image analysis results. • Nb, unlike Mo, had a significant effect on the fraction eutectic formed. • Both influence the composition of the eutectic. • Thermocalc™ predictions regarding Nb content in eutectic are consistent with EDS results, but are high for the Mo content. • Increased levels of niobium resulted in a higher degree of crack backfilling and leads to a lower cracking susceptibility. • Mo may influence the eutectic liquid along solidification grain boundaries, improving backfill and thus cracking resistance.

  8. Precise Analysis of Microstructural Effects on Mechanical Properties of Cast ADC12 Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Okayasu, Mitsuhiro; Takeuchi, Shuhei; Yamamoto, Masaki; Ohfuji, Hiroaki; Ochi, Toshihiro

    2015-04-01

    The effects of microstructural characteristics (secondary dendrite arm spacing, SDAS) and Si- and Fe-based eutectic structures on the mechanical properties and failure behavior of an Al-Si-Cu alloy are investigated. Cast Al alloy samples are produced using a special continuous-casting technique with which it is easy to control both the sizes of microstructures and the direction of crystal orientation. Dendrite cells appear to grow in the casting direction. There are linear correlations between SDAS and tensile properties (ultimate tensile strength σ UTS, 0.2 pct proof strength σ 0.2, and fracture strain ɛ f). These linear correlations, however, break down, especially for σ UTS vs SDAS and ɛ f vs SDAS, as the eutectic structures become more than 3 μm in diameter, when the strength and ductility ( σ UTS and ɛ f) decrease significantly. For eutectic structures larger than 3 μm, failure is dominated by the brittle eutectic phases, for which SDAS is no longer strongly correlated with σ UTS and ɛ f. In contrast, a linear correlation is obtained between σ 0.2 and SDAS, even for eutectic structures larger than 3 μm, and the eutectic structure does not have a strong effect on yield behavior. This is because failure in the eutectic phases occurs just before final fracture. In situ failure observation during tensile testing is performed using microstructural and lattice characteristics. From the experimental results obtained, models of failure during tensile loading are proposed.

  9. Studies of the Crystallization Process of Aluminum-Silicon Alloys Using a High Temperature Microscope. Thesis

    NASA Technical Reports Server (NTRS)

    Justi, S.

    1985-01-01

    It is shown that primary silicon crystals grow polyhedral in super-eutectic AlSi melts and that phosphorus additives to the melt confirm the strong seeding capacity. Primary silicon exhibits strong dendritic seeding effects in eutectic silicon phases of various silicon alloys, whereas primary aluminum does not possess this capacity. Sodium addition also produces a dendritic silicon network growth in the interior of the sample that is attributed to the slower silicon diffusion velocity during cooling.

  10. Influence of convection on rod spacing of eutectics

    NASA Technical Reports Server (NTRS)

    Caram, R.; Chandrasekhar, S.; Wilcox, W. R.

    1990-01-01

    This paper describes a three-dimensional numerical model to study the influence of convection on the rod-like microstructure of an eutectic system. This model is based on a central finite difference approach. By applying it, the average concentration near the solid/liquid interface of a growing rod-like eutectic was determined for eutectic compositions C(e) of 0.03, 0.05, and 0.10. Following Jackson and Hunt (1966), the average interfacial composition was converted to a change of undercooling at the interface and, finally, to spacing between the rods. The change in rod spacing with increasing intensity of convection was calculated assuming the eutectic grows at minimum interfacial undercooling. It was confirmed that an increase in convection should coarsen the microstructure (i.e., the rod spacing increases with increasing intensity of stirring).

  11. The mechanism of eutectic growth in highly anisotropic materials

    PubMed Central

    Shahani, Ashwin J.; Xiao, Xianghui; Voorhees, Peter W.

    2016-01-01

    In the past 50 years, there has been increasing interest—both theoretically and experimentally—in the problem of pattern formation of a moving boundary, such as a solidification front. One example of pattern formation is that of irregular eutectic solidification, in which the solid–liquid interface is non-isothermal and the interphase spacing varies in ways that are poorly understood. Here, we identify the growth mode of irregular eutectics, using reconstructions from four-dimensional (that is, time and space resolved) X-ray microtomography. Our results show that the eutectic growth process can be markedly different from that seen in previously used model systems and theories based on the ex situ analysis of microstructure. In light of our experimental findings, we present a coherent growth model of irregular eutectic solidification. PMID:27671764

  12. Influence of thermal bouyancy on fibrous eutectic growth I. Segregation results in the Sn-Cu6Sn5 system

    NASA Astrophysics Data System (ADS)

    Drevet, B.; Garandet, J. P.; Camel, D.; Favier, J. J.

    1993-04-01

    The influence of thermal convection on mass transport in tin copper hypo-eutectic alloys is studied in a Bridgman type configuration. It is seen that a significant segregation can occur during solidification. The axial composition profiles are fitted by means of a classical 1D boundary layer model. In terms of radial segregation, the 2D computer simulations performed for modelling account fairly well for the observed experimental results. An order of magnitude analysis is used to derive an asymptotic law for the maximal radial segregation in the solid, which is in good agreement with the numerical data.

  13. Dynamic viscosities of pure tin and Sn-Ag, Sn-Cu, and Sn-Ag-Cu eutectic melts

    NASA Astrophysics Data System (ADS)

    Rozhitsina, E. V.; Gruner, S.; Kaban, I.; Hoyer, W.; Sidorov, V. E.; Popel', P. S.

    2011-02-01

    The dynamic viscosities of the melts of pure tin and eutectic Sn-Ag, Sn-Cu, and Sn-Ag-Cu alloys are studied in heating followed by cooling, and the maximum heating temperature was 1200°C. An irreversible decrease in the viscosity is found in the temperature range 800-1000°C in the polytherms of all melts. This finding is related to the loss of a local order in a melt and can be used to develop temperature regimes for the production of lead-free solders.

  14. Thermodynamics of neptunium in LiCl-KCl eutectic/liquid bismuth systems

    SciTech Connect

    Sakamura, Y.; Shirai, O.; Iwai, T.; Suzuki, Y.

    2000-02-01

    Thermodynamic properties of neptunium in LiCl-KCl eutectic/liquid bismuth systems in the temperature range 400--500 C have been studied using a galvanic cell method for the pyrometallurgical reprocessing of nuclear spent fuels. The standard potential of the Np/Np(III) couple vs. the Ag/AgCl (1 wt% AgCl) reference electrode in LiCl-KCl eutectic was measured and given by the equation E{sub Np/Np(III)}{sup 0} = {minus}2.0667 + 0.0007892 T ({sigma} = 0.0009), where E is in volts, T is in kelvin, and {sigma} is the standard deviation. The potential of neptunium-bismuth alloy, E{sub Np-Bi}, was measured as a function of neptunium concentration, X{sub Np in Bi}. The curves for E{sub Bi-Np} vs. log X{sub Np in Bi} indicated the neptunium solubility in liquid bismuth to be 0.34 {+-} 0.02, 0.61 {+-} 0.08, and 1.06 {+-} 0.09 ({+-}{sigma}) atom % at 400, 450, and 500 C, respectively. The excess partial free energy of neptunium in liquid bismuth was represented by the equation, {Delta}{bar G}{sub Np}{sup xs} (kcal/g atom) = {minus}32.5 ({+-}0.7) + 0.0072 ({+-}0.0010) T. The values of the solubility and excess partial free energy for neptunium were closer to those for plutonium rather than uranium.

  15. Microstructure and Fatigue Behavior of Three Nickel Base Eutectic Composites.

    DTIC Science & Technology

    1982-11-30

    744. (a) AG-170 ............. ...... . 39 Fig. 9 Well-aligned, longitudinal microstructures. (a) Nitac 14B. 41 - (b) Cotac 744. (c) AG-170...25*C. (a) Surface initiation and Stage I cracking. (b) Crystallographic cracking ... ...... 90 Fig. 41 View of the crack wall of a longitudinal, cell...Al down to 5 w/o Al and a y-a eutectic at lower Al contents. 2.2 Tensile Strength 41 Directionally solidified eutectics are noted for their high

  16. The Solidification Behavior of AA2618 Aluminum Alloy and the Influence of Cooling Rate.

    PubMed

    Liu, Yulin; Liu, Ming; Luo, Lei; Wang, Jijie; Liu, Chunzhong

    2014-12-09

    In AA2618 aluminum alloy, the iron- and nickel-rich intermetallics formed during solidification are of great effect on the mechanical properties of the alloy at both room temperature and elevated temperatures. However, the solidification behavior of the alloy and the formation mechanism of the intermetallics during solidification of the alloy are not clear. This research fills the gap and contributes to understanding the intermetallic of the alloy. The results showed that cooling rate was of great influence on the formation of the intermetallics. Under the condition of slow cooling, the as-cast microstructures of the alloy were complex with many coarse eutectic compounds including Al₉FeNi, Al₇(CuNi)₅, Si, Al₂Cu and Al₂CuMg. The phase Al₉FeNi was the dominant intermetallic compound, which precipitated at the earlier stage of the solidification by eutectic reaction L → α-Al + Al₉FeNi. Increasing the cooling rate would suppress the formation of the coarse eutectic intermetallics. Under the condition of near-rapid cooling, the as-cast microstructures of the alloy consisted of metastable intermetallics Al₉FeNi and Al₂Cu; the equilibrium eutectic compounds were suppressed. This research concluded that intermetallics could be refined to a great extent by near-rapid cooling.

  17. The Solidification Behavior of AA2618 Aluminum Alloy and the Influence of Cooling Rate

    PubMed Central

    Liu, Yulin; Liu, Ming; Luo, Lei; Wang, Jijie; Liu, Chunzhong

    2014-01-01

    In AA2618 aluminum alloy, the iron- and nickel-rich intermetallics formed during solidification are of great effect on the mechanical properties of the alloy at both room temperature and elevated temperatures. However, the solidification behavior of the alloy and the formation mechanism of the intermetallics during solidification of the alloy are not clear. This research fills the gap and contributes to understanding the intermetallic of the alloy. The results showed that cooling rate was of great influence on the formation of the intermetallics. Under the condition of slow cooling, the as-cast microstructures of the alloy were complex with many coarse eutectic compounds including Al9FeNi, Al7(CuNi)5, Si, Al2Cu and Al2CuMg. The phase Al9FeNi was the dominant intermetallic compound, which precipitated at the earlier stage of the solidification by eutectic reaction L → α-Al + Al9FeNi. Increasing the cooling rate would suppress the formation of the coarse eutectic intermetallics. Under the condition of near-rapid cooling, the as-cast microstructures of the alloy consisted of metastable intermetallics Al9FeNi and Al2Cu; the equilibrium eutectic compounds were suppressed. This research concluded that intermetallics could be refined to a great extent by near-rapid cooling. PMID:28788281

  18. X-Ray Investigations on Molten Cu-Sb Alloys

    NASA Astrophysics Data System (ADS)

    Halm, Th.; Neumann, H.; Hoyer, W.

    1994-05-01

    Using X-ray diffraction, structure factors and pair correlation functions of several molten Cu-Sb alloys and pure antimony were determined and compared with published structural, thermodynamic and electronic properties. The eutectic concentration Cu37Sb63 was investigated in dependence on temperature, and a model structure factor was calculated applying a segregation model.

  19. Carbide Transformations in Tempering of Complexly Alloyed White Cast Iron

    NASA Astrophysics Data System (ADS)

    Vdovin, K. N.; Gorlenko, D. A.; Zavalishchin, A. N.

    2015-07-01

    Variation of the chemical composition of all phases and structural components (metallic matrix, eutectic and secondary carbides) in complexly alloyed cast iron is studied after crystallization and different variants of tempering. It is shown that several groups of secondary carbides may be distinguished according to their morphology and chemical composition.

  20. Characterization of ZnAl cast alloys with Na addition

    SciTech Connect

    Gancarz, Tomasz; Cempura, Grzegorz; Skuza, Wojciech

    2016-01-15

    This study was aimed at evaluating the microstructural change and thermal, electrical and mechanical properties with the addition of Na to eutectic ZnAl alloys. Solders based on eutectic ZnAl containing 0.2 to 3.0 (wt.%) of Na were developed for high temperature solder. Differential scanning calorimetry (DSC) measurements were performed to determine the melting temperatures of the alloys. Thermal linear expansion and electrical resistivity measurements were performed over − 50 °C to 300 °C and 30 °C to 300 °C temperature ranges, respectively. The microstructure of the specimens was analyzed using scanning (SEM) and transmission electron microscopy (TEM) techniques. Chemical microanalysis was performed by energy-dispersive X-ray spectroscopy (EDS) on SEM and TEM. The precipitates of NaZn{sub 13} were confirmed by X-ray diffraction (XRD) measurements and selected area electron diffraction (SAED) techniques. The addition of Na to eutectic ZnAl alloy increased the electrical resistivity and reduced the coefficient of thermal expansion; however, the melting point did not change. The mechanical properties, strain and microhardness increased with Na content in alloys. - Highlights: • High temperature soldering materials of ZnAl with Na were designed and characterized. • Precipitates of NaZn{sub 13}were observed and confirmed using TEM and XRD. • Addition of Na to eutectic ZnAl cussed increased mechanical properties. • NaZn{sub 13} caused increased electrical resistivity and microhardness, and reduced the CTE.

  1. An electrical test method for quality detecting of wafer level eutectic bonding

    NASA Astrophysics Data System (ADS)

    Zhang, Lemin; Jiao, Binbin; Ku, Will; Tseng, Li-Tien; Kong, Yanmei; Chien, Yu-Hao; Yun, Shichang; Chen, Dapeng

    2017-01-01

    As the costs of packaging and testing account for a substantial portion of microelectromechanical system (MEMS) devices, an effective and convenient characterization method is urgent to be investigated to lower the cost. In this paper, an electrical test method was utilized, and the test key used for a four-probe current-voltage test was designed to monitor the quality of the AuSn eutectic bonding. The electrical test can directly detect whether or not voids existed in the bonding layer. The difference in alloy state, for example, the existence of the (Au, Ni) 3Sn2 phase confirmed by the scanning electron microscope and energy dispersive x-ray spectroscopy test, can also be reflected by resistivity variation. The electrical test can be implemented automatically and conveniently unlike other characterization methods. Therefore, it is suitable to be applied in quality inspection in industrial production.

  2. Directionally solidified lamellar eutectic superalloys by edge-defined, film-fed growth. [including tensile tests

    NASA Technical Reports Server (NTRS)

    Hurley, G. F.

    1975-01-01

    A program was performed to scale up the edge-defined, film-fed growth (EFG) method for the gamma/gamma prime-beta eutectic alloy of the nominal composition Ni-19.7 Cb - 6 Cr-2.5 Al. Procedures and problem areas are described. Flat bars approximately 12 x 1.7 x 200 mm were grown, mostly at speeds of 38 mm/hr, and tensile tests on these bars at 25 and 1000 C showed lower strength than expected. The feasibility of growing hollow airfoils was also demonstrated by growing bars over 200 mm long with a teardrop shaped cross-section, having a major dimension of 12 mm and a maximum width of 5 mm.

  3. Self-organized Sr leads to solid state twinning in nano-scaled eutectic Si phase

    PubMed Central

    Albu, M.; Pal, A.; Gspan, C.; Picu, R. C.; Hofer, F.; Kothleitner, G.

    2016-01-01

    A new mechanism for twin nucleation in the eutectic Al-Si alloy with trace Sr impurities is proposed. Observations made by sub-angstrom resolution scanning transmission electron microscopy and X-ray probing proved the presence of <110> Sr columns located preferentially at twin boundaries. Density functional theory simulations indicate that Sr atoms bind in the Si lattice only along the <110> direction, with preferential positions at first and second nearest neighbors for interstitial and substitutional Sr, respectively. Density functional theory total energy calculations confirm that twin nucleation at Sr columns is energetically favorable. Hence, twins may nucleate in Si precipitates after solidification, which provides a different perspective to the currently accepted mechanism which suggests twin formation during precipitate growth. PMID:27527789

  4. Eutectic equilibria in the quaternary system Fe-Cr-Mn-C

    NASA Technical Reports Server (NTRS)

    Nowotny, H.; Wayne, S.; Schuster, J. C.

    1982-01-01

    The constitution of the quaternary system, Fe-Cr-Mn-C and to a lesser extent of the quinary system, Fe-Cr-Mn-Al-C were examined for in situ composite alloy candidates. Multivariant eutectic compositions were determined from phase equilibria studies wherein M7C3 carbides (approximately 30% by volume) formed from the melt within gamma iron. An extended field of the hexagonal carbide, (Cr, Fe, Mn)7 C3, was found without undergoing transformation to the orthorhombic structure. Increasing stability for this carbide was found for higher ratios of Cr/Fe(+) Cr + Mn. Aluminum additions promoted a ferritic matrix while manganese favored the desired gamma austenitic matrix. In coexistence with the matrix phase, chromium enters preferentially the carbide phase while manganese distributes equally between the gamma matrix and the M7C3 carbide. The composition and lattice parameters of the carbide and matrix phases were determined to establish their respective stabilities.

  5. Competitive growth of stable and metastable Fe- C- X eutectics: Part I. experiments

    NASA Astrophysics Data System (ADS)

    Magnin, P.; Kurz, W.

    1988-08-01

    The effect of small additions of Si, P, Cr, Mn, Ti, Al, and S to pure Fe-C eutectic, upon the transi-tion velocities from grey to white and white to grey cast iron, has been measured by varying the growth rate during directional solidification. As a result, it is found that alloying elements can be classified into three types: graphitizing (Si, Al, P, and S), carburizing (Cr), and “hysteretic effect” (Mn, Ti). The well-known influence of a thermal gradient (or the superheat) has been shown to af-fect only the grey-to-white transition. Growth undercoolings were measured as a function of growth rate, while the average lamellar spacings were determined from transverse sections of directionally solidified samples. A small addition of the element studied can have a marked effect upon these parameters.

  6. Self-organized Sr leads to solid state twinning in nano-scaled eutectic Si phase.

    PubMed

    Albu, M; Pal, A; Gspan, C; Picu, R C; Hofer, F; Kothleitner, G

    2016-08-16

    A new mechanism for twin nucleation in the eutectic Al-Si alloy with trace Sr impurities is proposed. Observations made by sub-angstrom resolution scanning transmission electron microscopy and X-ray probing proved the presence of <110> Sr columns located preferentially at twin boundaries. Density functional theory simulations indicate that Sr atoms bind in the Si lattice only along the <110> direction, with preferential positions at first and second nearest neighbors for interstitial and substitutional Sr, respectively. Density functional theory total energy calculations confirm that twin nucleation at Sr columns is energetically favorable. Hence, twins may nucleate in Si precipitates after solidification, which provides a different perspective to the currently accepted mechanism which suggests twin formation during precipitate growth.

  7. Self-organized Sr leads to solid state twinning in nano-scaled eutectic Si phase

    NASA Astrophysics Data System (ADS)

    Albu, M.; Pal, A.; Gspan, C.; Picu, R. C.; Hofer, F.; Kothleitner, G.

    2016-08-01

    A new mechanism for twin nucleation in the eutectic Al-Si alloy with trace Sr impurities is proposed. Observations made by sub-angstrom resolution scanning transmission electron microscopy and X-ray probing proved the presence of <110> Sr columns located preferentially at twin boundaries. Density functional theory simulations indicate that Sr atoms bind in the Si lattice only along the <110> direction, with preferential positions at first and second nearest neighbors for interstitial and substitutional Sr, respectively. Density functional theory total energy calculations confirm that twin nucleation at Sr columns is energetically favorable. Hence, twins may nucleate in Si precipitates after solidification, which provides a different perspective to the currently accepted mechanism which suggests twin formation during precipitate growth.

  8. Eutectic equilibria in the quaternary system Fe-Cr-Mn-C

    NASA Technical Reports Server (NTRS)

    Nowotny, H.; Wayne, S.; Schuster, J. C.

    1982-01-01

    The constitution of the quaternary system, Fe-Cr-Mn-C and to a lesser extent of the quinary system, Fe-Cr-Mn-Al-C were examined for in situ composite alloy candidates. Multivariant eutectic compositions were determined from phase equilibria studies wherein M7C3 carbides (approximately 30% by volume) formed from the melt within gamma iron. An extended field of the hexagonal carbide, (Cr, Fe, Mn)7 C3, was found without undergoing transformation to the orthorhombic structure. Increasing stability for this carbide was found for higher ratios of Cr/Fe(+) Cr + Mn. Aluminum additions promoted a ferritic matrix while manganese favored the desired gamma austenitic matrix. In coexistence with the matrix phase, chromium enters preferentially the carbide phase while manganese distributes equally between the gamma matrix and the M7C3 carbide. The composition and lattice parameters of the carbide and matrix phases were determined to establish their respective stabilities.

  9. Elevated temperature properties of aligned ferrous eutectics

    NASA Technical Reports Server (NTRS)

    Lemkey, F. D.

    1982-01-01

    Iron base alloys containing aluminum and chromium together with smaller amounts of yttrium and silicon are of interest for high temperature applications. Strengthening an inherently weak but oxidation resistant solid solution matrix with aligned in situ chromium carbides represents an attractive approach to achieving both surface stability and creep resistance at elevated temperatures. Aligned microstructures were produced in alloys of approximately 30 wt % (Cr + Mn), about 3 wt % C and the balance Fe consisting of a gamma matrix and the hexagonal carbide (Cr, Mn, Fe)7C3. The tensile and stress rupture strength to 2000 F of aligned Fe-20 w/t % Cr-10 wt % Mn-3.2 wt % C measured parallel to the carbide reinforcement exceeded those of the strongest iron-nickel superalloys, e.g., CRM-6D developed by Chrysler for automotive turbine application. The cyclic oxidation and sulfidation response of these alloys at elevated temperatures can be markedly improved by aluminum additions.

  10. Eutectic gamma (Nickel)/gamma vprime(Nickel Aluminide) delta (Nickel Niobium) polycrystalline nickel-base superalloys: Chemistry, processing, microstructure and properties

    NASA Astrophysics Data System (ADS)

    Xie, Mengtao

    Directionally solidified (D.S.) gamma(Ni)/gamma'(Ni 3A1)-delta(Ni3Nb) eutectic alloys were considered as candidate turbine blade materials. Currently, the properties of polycrystalline gamma/gamma'-delta alloys are of interest as they inherit many advantageous attributes from the D.S. gamma/gamma'-delta alloys. This thesis is therefore dedicated towards the development of a fundamental understanding of these novel eutectic alloys from several important perspectives. This thesis will first be focused on quantifying the effect of several elements. A set of Ni-Cr-Al-Nb alloy compositions with increasing levels of Cr was designed to investigate the influence of Cr on the primary phase formation, solidus and liquidus temperatures and g-d eutectic morphology. A matrix of complex gamma/gamma'-delta alloy compositions with the same (Ta+Nb) content but varying Ta/Nb ratios was designed to study the influence of Ta on elemental segregation and solid state partitioning behaviors. Thermodynamic predicaitons using the Computherm Pandat database (PanNi7) were compared to experimental results in these investigations. The second part of this thesis will provide a more general understanding of the effects of common elements. A large number of experimental alloys covering a broad range of compositions were selected for the analysis. Important alloy attributes were characterized as a function of element concentration. Linear regression analysis was performed to reveal the relative effectiveness of different elements. An extensive comparison between the experimental observations and Pandat predictions was provided to critically evaluate the strength and weakness of existing thermodynamic database model in this novel alloy system. The last part of this thesis emphasizes the development of cast and wrought processes for cast gamma/gamma'-delta alloys as a cost effective alternative to the powder metallurgy route. Hot rolling of workpieces encapsulated within a steel can was performed on

  11. Influence of IMC in the Semisolid Behaviour of an Eutectic Sn-Pb/Cu Slurry

    SciTech Connect

    Merizalde, Carlos; Cabrera, Jose-Maria; Prado, Jose-Manuel

    2007-04-07

    A mixture of a liquid Sn-Pb alloy reinforced with solid Cu particles has been found to show thixotropic and pseudoplastic behaviour. The presence of an intermetallic compound (IMC) between the Cu particles and the molten matrix has some very important consequences in the rheological behaviour of the slurry. The semisolid material is obtained mixing a sufficient amount of Cu particles with a liquid eutectic Sn-Pb alloy by mechanical stirring at a given temperature and time. The intermetallic compound is formed from the reaction of solid Cu and liquid Sn. This reaction results in some displacement in the phase diagram, affecting the liquid alloy composition, moving the liquidus temperature and therefore altering the balance of %wt solid- %wt liquid necessary to obtain the best thixotropic behaviour. In this work a model of the solid fraction of the slurry taking into account the IMC growth rate is presented. This model is also used to predict the processing window under which the material keeps the thixotropic behaviour.

  12. Microstructural development and mechanical behavior of eutectic bismuth-tin and eutectic indium-tin in response to high temperature deformation

    SciTech Connect

    Goldstein, J.L.F. |

    1993-11-01

    The mechanical behavior and microstructure of eutectic Bi-Sn and In-Sn solders were studied in parallel in order to better understand high temperature deformation of these alloys. Bi-Sn solder joints were made with Cu substrates, and In-Sn joints were made with either Cu or Ni substrates. The as-cast microstructure of Bi-Sn is complex regular, with the two eutectic phases interconnected in complicated patterns. The as-cast microstructure of In-Sn depends on the substrate. In-Sn on Cu has a non-uniform microstructure caused by diffusion of Cu into the solder during sample preparation, with regions of the Sn-rich {gamma} phase imbedded in a matrix of the In-rich {beta} phase. The microstructure of In-Sn on Ni is uniform and lamellar and the two phases are strongly coupled. The solders deform non-uniformly, with deformation concentrating in a band along the length of the sample for Bi-Sn and In-Sn on Cu, though the deformation is more diffuse in In-Sn than in Bi-Sn. Deformation of In-Sn on Ni spreads throughout the width of the joint. The different deformation patterns affect the shape of the stress-strain curves. Stress-strain curves for Bi-Sn and In-Sn on Cu exhibit sharp decays in the engineering stress after reaching a peak. Most of this stress decay is removed for In-Sn on Ni. The creep behavior of In-Sn also depends on the substrate, with the creep deformation controlled by the soft P phase of the eutectic for In-Sn on Cu and controlled by the harder {gamma} phase for In-Sn on Ni. When In-Sn on Ni samples are aged, the microstructure coarsens and changes to an array of {gamma} phase regions in a matrix of the {beta} phase, and the creep behavior changes to resemble that of In-Sn on Cu. The creep behavior of Bi-Sn changes with temperature. Two independent mechanisms operate at lower temperatures, but there is still some question as to whether one or both of these, or a third mechanism, operates at higher temperatures.

  13. Influence of convection on eutectic microstructure

    NASA Technical Reports Server (NTRS)

    Baskaran, V.; Eisa, G. F.; Wilcox, W. R.

    1985-01-01

    When the MnBi-Bi eutectic is directionally solidified, it forms fibers of MnBi in a matrix of bismuth. When the material solidified in space at rates of 30 and 50 cm/hr, the average fiber spacing lambda was about one half of the value obtained in cases in which the same material solidified on earth. Neither an altered temperature gradient nor a fluctuating freezing rate are apparently responsible for the change in lambda, and the possibility is studied that natural convection increases lambda on earth by perturbing the compositional field in the melt ahead of the growing solid. A theoretical analysis is conducted along with some experiments. On the basis of the theoretical results for lamellar growth, it is concluded that the spacing lambda increases with increasing stirring, especially at small freezing rates. The experiments indicate that at low growth rates the cross-sectional area of the MnBi blades increases with increased stirring and with decreased growth rate.

  14. Ultrasound in lead-bismuth eutectic

    SciTech Connect

    Dierckx, M.; Van Dyck, D.

    2011-07-01

    The Belgian Nuclear Research Centre (SCK.CEN) is in the process of designing MYRRHA, a new multi-purpose irradiation facility to replace the ageing BR2. MYRRHA is a fast spectrum reactor cooled with lead-bismuth eutectic (LBE). As liquid metal is opaque to visual light, ultrasonic measurement techniques are selected to fulfill essential tasks that, according to our assessment, will be demanded by licensing authorities, in particular: fuel assembly identification and localization of a lost fuel assembly. To that end, a considerable research effort at SCK.CEN is devoted to study ultrasonic propagation in LBE. As ultrasonic experiments in LBE are elaborate and expensive to set up, we are particularly interested in to what extent experiments in water can be extrapolated to LBE - one of the main focuses of this article. We describe and present results of a first experiment with this goal which shows that the signal to noise ratio is better in LBE and that we even see small diffuse reflections up to 40 deg. off normal. On the other hand, we do not see internal reflections in stainless steel objects in LBE which we do in water. Therefore, we conclude that experiments in water can be used to validate algorithms for LBE on the condition that they do not rely on internal reflections. We also present solutions to tackle the essential tasks: fuel assembly identification and lost object localization. The requirements for the ultrasonic equipment implementing these solutions are also discussed. (authors)

  15. Solidification of Liquid Distributed in its Primary Matrix Phase of Al-10Cu-Fe Alloy and Their Tribological Characteristics

    NASA Astrophysics Data System (ADS)

    Rao, L. Sankara; Jha, A. K.; Ojha, S. N.

    2016-12-01

    Solidification behavior of liquid phase entrained in its primary solid has been investigated. A hypoeutectic alloy based on Al-Cu-Fe system containing Fe and Si was thermal cycled between semisolid regions to low temperatures. The freezing characteristics of the liquid were recorded in inverse rate cooling curves. The continuous network of the liquid phase progressively changed into isolated droplets with their different size and size distribution. Such droplets revealed undercooling of the melt varying from 20 to 35 °C below the eutectic temperature of the alloy. This behavior of melt undercooling is discussed in light of independent nucleation events associated with freezing of droplets. Solidification structure of droplets revealed particulate eutectic phases in contrast to lamellar eutectic microstructure in the interdendritic region of the as-cast alloy. The droplet distribution and their solidification structure resulted in an improvement in tribological characteristics of the alloy. This effect is correlated with features of wear surfaces generated on the matting surfaces.

  16. Solidification of Liquid Distributed in its Primary Matrix Phase of Al-10Cu-Fe Alloy and Their Tribological Characteristics

    NASA Astrophysics Data System (ADS)

    Rao, L. Sankara; Jha, A. K.; Ojha, S. N.

    2017-02-01

    Solidification behavior of liquid phase entrained in its primary solid has been investigated. A hypoeutectic alloy based on Al-Cu-Fe system containing Fe and Si was thermal cycled between semisolid regions to low temperatures. The freezing characteristics of the liquid were recorded in inverse rate cooling curves. The continuous network of the liquid phase progressively changed into isolated droplets with their different size and size distribution. Such droplets revealed undercooling of the melt varying from 20 to 35 °C below the eutectic temperature of the alloy. This behavior of melt undercooling is discussed in light of independent nucleation events associated with freezing of droplets. Solidification structure of droplets revealed particulate eutectic phases in contrast to lamellar eutectic microstructure in the interdendritic region of the as-cast alloy. The droplet distribution and their solidification structure resulted in an improvement in tribological characteristics of the alloy. This effect is correlated with features of wear surfaces generated on the matting surfaces.

  17. Controlled Temperature Gradient Improves Freezing Alloy

    NASA Technical Reports Server (NTRS)

    Schmidt, Deborah; Alter, Wendy S.; Hamilton, William D.

    1991-01-01

    Controlled gradient of temperature in advancing zone of solidification increases fatigue life of directionally solidified nickel-base superalloy. Improved solidification process eliminates, reduces, or controls microstructure of deleterious brittle phases, including carbides and gamma/gamma prime eutectic. Also reduces microsegregation and makes discrete carbides (if present) become fine and blocky. Expected to improve properties of other alloys, of both directionally-solidified polycrystalline and single-crystal forms.

  18. Hypereutectic AlSi Alloy: Gathering of 3D Microstructure Data

    NASA Astrophysics Data System (ADS)

    Schaberger-Zimmermann, E.; Mathes, M.; Zimmermann, G.

    2016-08-01

    Hypereutectic and eutectic AlSi-base alloys find frequent application in casting automotive components. The properties of this type of alloy depend significantly on their solidification microstructure, especially the size, shape, and distribution of primary and eutectic silicon. The serial sectioning technique was applied for determining the three-dimensional (3D) microstructure of an Al-18wt.%Si alloy. For clear identification of both the larger primary Si particles grown in the melt and the fine lamellar eutectic Si, a series of two-dimensional equidistant cross sections were metallographically prepared. The microstructure in these cross sections was detected and observed at high resolution using a light microscope. The images were stored in a digital library. The 3D reconstruction of primary Si particles and AlSi eutectic was achieved through the application of various software tools. This provided data about the faceted growth behavior of octahedral Si particles and feathery eutectic Si. The image stack was also imported to hierarchical data format (version 5) (HDF5) open source format, thus, enabling availability of the 3D image data to the wider community. In this way, 3D reconstructions of this kind can contribute to a greater understanding of processing/microstructure property relationships in hypereutectic AlSi alloys.

  19. Role of interfaces on microstructure refinement and mechanical properties of severe plastically deformed copper and copper-silver eutectic

    NASA Astrophysics Data System (ADS)

    Ghosh, P.; Kormout, K. S.; Pippan, R.

    2017-07-01

    The process of microstructural refinement during deformation by high pressure torsion (HPT) of commercially pure copper (Cu-B), copper powders (Cu-P) and cast copper silver eutectic alloy (CuAg-E) were investigated. The presence of a surface oxide layer or of immiscible silver lamellae leads to much finer grain size. A saturation in microstructural refinement was attained in both Cu-B and Cu-P samples, while the CuAg-E sample showed a linear hardening propensity down to a 30 nm interlamellae spacing. The possible mechanisms for strengthening in the CuAg-E alloy are further discussed in view of the evolution of interlamellae spacing with applied shear strain.

  20. Longitudinal shear behavior of several oxide dispersion strengthened alloys

    NASA Technical Reports Server (NTRS)

    Glasgow, T. K.

    1978-01-01

    Two commercial oxide dispersion strengthened (ODS) alloys, MA-753 and MA-754, and three experimental ODS alloys, MA-757E, MA-755E, and MA-6000E, were tested in shear at 760 C. Comparisons were made with other turbine blade and vane alloys. All of the ODS alloys exhibited less shear strength than directionally solidified Mar-M 200 = Hf or then conventionally cast B-1900. The strongest ODS alloy tested, MA-755E, was comparable in both shear and tensile strength to the lamellar directionally solidified eutectic alloy gamma/gamma prime - delta. Substantial improvements in shear resistance were found for all alloys tested when the geometry of the specimen was changed from one generating a transverse tensile stress in the shear area to one generating a transverse compressive stress. Finally, 760 C shear strength as a fraction of tensile strength was found to increase linearly with the log of the transverse tensile ductility.

  1. Application of deep eutectic solvents in the extraction and separation of target compounds from various samples.

    PubMed

    Tang, Baokun; Zhang, Heng; Row, Kyung Ho

    2015-03-01

    Deep eutectic solvents, as a new type of eco-friendly solvent, have attracted increasing attention in chemistry for the extraction and separation of target compounds from various samples. To summarize the application of deep eutectic solvents, this review highlights some of the unique properties of deep eutectic solvents and deep-eutectic-solvent-based materials, as well as their applications in extraction and separation. In this paper, the available data and references in this field are reviewed to summarize the application developments of deep eutectic solvents. Based on the development of deep eutectic solvents, the exploitation of new deep eutectic solvents and deep-eutectic-solvent-based materials are expected to diversify into extraction and separation. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  2. Braze alloy spreading on steel

    NASA Technical Reports Server (NTRS)

    Siewert, T. A.; Heine, R. W.; Lagally, M. G.

    1978-01-01

    Scanning electron microscopy (SEM) and Auger electron microscopy (AEM) were employed to observe elemental surface decomposition resulting from the brazing of a copper-treated steel. Two types of steel were used for the study, stainless steel (treated with a eutectic silver-copper alloy), and low-carbon steel (treated with pure copper). Attention is given to oxygen partial pressure during the processes; a low enough pressure (8 x 10 to the -5th torr) was found to totally inhibit the spreading of the filler material at a fixed heating cycle. With both types of steel, copper treatment enhanced even spreading at a decreased temperature.

  3. Development of High Strength Thermally Stable Al-based Alloys with Nanocomposite Structure

    DTIC Science & Technology

    2010-02-05

    small pieces of melt-spun ribbons in silicone oil (below 573 K) or salt ( eutectic mixture of NaNO3, KNO3 and LiNO3) bathes with temperature controlled...materials set by aerospace and aircraft manufacturers include the development of alloys possessing high strength-to-weight ratios and capable to...amorphous alloys (e.g., in Al89La5Ni5 [24] and in Al87Ni5Co2Nd6 [16]) and it has been considered as eutectic crystallization. As it has been shown in

  4. Micro- and nano-spheres of low melting point metals and alloys, formed by ultrasonic cavitation.

    PubMed

    Friedman, H; Reich, S; Popovitz-Biro, R; von Huth, P; Halevy, I; Koltypin, Y; Gedanken, A; Porat, Z

    2013-01-01

    Metals and alloys of low melting points (<430 °C) can be melted in hot silicone oil to form two immiscible liquids. Irradiation of the system with ultrasonic energy induces acoustic cavitation in the oil, which disperses the molten metals into microspheres that solidify rapidly upon cooling. This method has been applied to seven pure metals (Ga, In, Sn, Bi, Pb, Zn, Hg) and two eutectic alloys of gold (Au-Ge and Au-Si). The morphology and composition of the resulting microspheres were examined by SEM and EDS. Eutectic Au-Si formed also crystalline Au nanoparticles, which were separated and studied by HRTEM.

  5. Elucidating the Properties of Graphene-Deep Eutectic Solvents Interface.

    PubMed

    Atilhan, Mert; Costa, Luciano T; Aparicio, Santiago

    2017-05-30

    The properties of five deep eutectic solvents prepared based on the selection of choline chloride ionic liquid as hydrogen bond acceptor, which are mixed with several hydrogen bond donors with selected molecular features, were studied theoretically at graphene interfaces via both density functional theory and classical molecular dynamics methods. Molecular structuring at the interfaces, angular orientation, densification, and dynamic properties were analyzed upon adsorption on the graphene surface and when the deep eutectic solvents were confined between two graphene sheets and analyzed in terms of the role of the type of hydrogen bond donor for each solvent. Likewise, the behavior of deep eutectic solvent nanodroplets on graphene was simulated leading to the calculation of contact angles and nanowetting with further studies considering the effect of an external electric field on nanodroplet properties.

  6. Effect of thermal cycling in a Mach 0.3 burner rig on properties and structure of directionally solidified gamma/gamma prime-delta eutectic

    NASA Technical Reports Server (NTRS)

    Gray, H. R.; Sanders, W. A.

    1976-01-01

    An experimental study was carried out to evaluate the effect of cyclic thermal exposures on the mechanical properties of a gamma/gamma prime-delta eutectic alloy parallel to the growth direction. The alloy had a nominal composition by weight of Ni-20 Nb-6 Cr-2.5 Al and was directionally solidified at 3 cm/hr in a furnace with a thermal gradient of at least 200 C/cm. Bars of the alloy were exposed in a Mach 0.3 burner rig and cycled 300 times between 1100 and 425 C. Oxidation-erosion characteristics of the alloy were determined by weight loss measurements at 300-cycle intervals. After cyclic exposure, stress rupture and tensile tests were performed at both 760 and 1040 C. Microstructural changes from cyclic exposure were determined. Thermal cycling resulted in gamma prime coarsening and Widmanstaetten delta precipitation in the gamma phase. An unidentified precipitate, presumably gamma prime, was observed within the delta phase. These microstructural changes did not affect the mechanical properties of the eutectic. High oxidation-erosion weight loss rate was observed.

  7. Effect of thermal cycling in a Mach 0.3 burner rig on properties and structure of directionally solidified gamma/gamma prime-delta eutectic

    NASA Technical Reports Server (NTRS)

    Gray, H. R.; Sanders, W. A.

    1976-01-01

    An experimental study was carried out to evaluate the effect of cyclic thermal exposures on the mechanical properties of a gamma/gamma prime-delta eutectic alloy parallel to the growth direction. The alloy had a nominal composition by weight of Ni-20 Nb-6 Cr-2.5 Al and was directionally solidified at 3 cm/hr in a furnace with a thermal gradient of at least 200 C/cm. Bars of the alloy were exposed in a Mach 0.3 burner rig and cycled 300 times between 1100 and 425 C. Oxidation-erosion characteristics of the alloy were determined by weight loss measurements at 300-cycle intervals. After cyclic exposure, stress rupture and tensile tests were performed at both 760 and 1040 C. Microstructural changes from cyclic exposure were determined. Thermal cycling resulted in gamma prime coarsening and Widmanstaetten delta precipitation in the gamma phase. An unidentified precipitate, presumably gamma prime, was observed within the delta phase. These microstructural changes did not affect the mechanical properties of the eutectic. High oxidation-erosion weight loss rate was observed.

  8. Ternary eutectic dendrites: Pattern formation and scaling properties.

    PubMed

    Rátkai, László; Szállás, Attila; Pusztai, Tamás; Mohri, Tetsuo; Gránásy, László

    2015-04-21

    Extending previous work [Pusztai et al., Phys. Rev. E 87, 032401 (2013)], we have studied the formation of eutectic dendrites in a model ternary system within the framework of the phase-field theory. We have mapped out the domain in which two-phase dendritic structures grow. With increasing pulling velocity, the following sequence of growth morphologies is observed: flat front lamellae → eutectic colonies → eutectic dendrites → dendrites with target pattern → partitionless dendrites → partitionless flat front. We confirm that the two-phase and one-phase dendrites have similar forms and display a similar scaling of the dendrite tip radius with the interface free energy. It is also found that the possible eutectic patterns include the target pattern, and single- and multiarm spirals, of which the thermal fluctuations choose. The most probable number of spiral arms increases with increasing tip radius and with decreasing kinetic anisotropy. Our numerical simulations confirm that in agreement with the assumptions of a recent analysis of two-phase dendrites [Akamatsu et al., Phys. Rev. Lett. 112, 105502 (2014)], the Jackson-Hunt scaling of the eutectic wavelength with pulling velocity is obeyed in the parameter domain explored, and that the natural eutectic wavelength is proportional to the tip radius of the two-phase dendrites. Finally, we find that it is very difficult/virtually impossible to form spiraling two-phase dendrites without anisotropy, an observation that seems to contradict the expectations of Akamatsu et al. Yet, it cannot be excluded that in isotropic systems, two-phase dendrites are rare events difficult to observe in simulations.

  9. Ternary eutectic dendrites: Pattern formation and scaling properties

    SciTech Connect

    Rátkai, László; Szállás, Attila; Pusztai, Tamás; Mohri, Tetsuo; Gránásy, László

    2015-04-21

    Extending previous work [Pusztai et al., Phys. Rev. E 87, 032401 (2013)], we have studied the formation of eutectic dendrites in a model ternary system within the framework of the phase-field theory. We have mapped out the domain in which two-phase dendritic structures grow. With increasing pulling velocity, the following sequence of growth morphologies is observed: flat front lamellae → eutectic colonies → eutectic dendrites → dendrites with target pattern → partitionless dendrites → partitionless flat front. We confirm that the two-phase and one-phase dendrites have similar forms and display a similar scaling of the dendrite tip radius with the interface free energy. It is also found that the possible eutectic patterns include the target pattern, and single- and multiarm spirals, of which the thermal fluctuations choose. The most probable number of spiral arms increases with increasing tip radius and with decreasing kinetic anisotropy. Our numerical simulations confirm that in agreement with the assumptions of a recent analysis of two-phase dendrites [Akamatsu et al., Phys. Rev. Lett. 112, 105502 (2014)], the Jackson-Hunt scaling of the eutectic wavelength with pulling velocity is obeyed in the parameter domain explored, and that the natural eutectic wavelength is proportional to the tip radius of the two-phase dendrites. Finally, we find that it is very difficult/virtually impossible to form spiraling two-phase dendrites without anisotropy, an observation that seems to contradict the expectations of Akamatsu et al. Yet, it cannot be excluded that in isotropic systems, two-phase dendrites are rare events difficult to observe in simulations.

  10. Electroplated solder alloys for flip chip interconnections

    NASA Astrophysics Data System (ADS)

    Annala, P.; Kaitila, J.; Salonen, J.

    1997-01-01

    Flip chip mounting of bare dice is gaining widespread use in microelectronics packaging. The main drivers for this technology are high packaging density, improved performance at high frequency, low parasitic effects and potentially high reliability and low cost. Many companies have made significant efforts to develop a technology for bump processing, bare die testing and underfill encapsulation to gain the benefit of all potential advantages. We have focussed on low cost bumping of fully processed silicon wafers to develop a flexible scheme for various reflow requirements. The bumping process is based on galvanic plating from an alloy solution or, alternatively, from several elemental plating baths. Sputtered Mo/Cu or Cr/Cu is used as a wettable base for electroplating. Excess base metal is removed by using the bumps as an etching mask. Variation of the alloy composition or the layer structure, allows the adjustment of the bump reflow temperature for the specific requirements of the assembly. Using binary tin-lead and ternary tin-lead-bismuth alloys, reflow temperatures from 100 °C (bismuth rich alloys) to above 300 °C (lead rich alloys) can be covered. The influence of the plating current density on the final alloy composition has been established by ion beam analysis of the plated layers and a series of reflow experiments. To control the plating uniformity and the alloy composition, a new cup plating system has been built with a random flow pattern and continuous adjustment of the current density. A well-controlled reflow of the bumps has been achieved in hot glycerol up to the eutectic point of tin-lead alloys. For high temperature alloys, high molecular weight organic liquids have been used. A tensile pull strength of 20 g per bump and resistance of 5 mΩ per bump have been measured for typical eutectic tin-lead bumps of 100 μm in diameter.

  11. Effect of arsenic content and quenching temperature on solidification microstructure and arsenic distribution in iron-arsenic alloys

    NASA Astrophysics Data System (ADS)

    Xin, Wen-bin; Song, Bo; Huang, Chuan-gen; Song, Ming-ming; Song, Gao-yang

    2015-07-01

    The solidification microstructure, grain boundary segregation of soluble arsenic, and characteristics of arsenic-rich phases were systematically investigated in Fe-As alloys with different arsenic contents and quenching temperatures. The results show that the solidification microstructures of Fe-0.5wt%As alloys consist of irregular ferrite, while the solidification microstructures of Fe-4wt%As and Fe-10wt%As alloys present the typical dendritic morphology, which becomes finer with increasing arsenic content and quenching temperature. In Fe-0.5wt%As alloys quenched from 1600 and 1200°C, the grain boundary segregation of arsenic is detected by transmission electron microscopy. In Fe-4wt%As and Fe-10wt%As alloys quenched from 1600 and 1420°C, a fully divorced eutectic morphology is observed, and the eutectic Fe2As phase distributes discontinuously in the interdendritic regions. In contrast, the eutectic morphology of Fe-10wt%As alloy quenched from 1200°C is fibrous and forms a continuous network structure. Furthermore, the area fraction of the eutectic Fe2As phase in Fe-4wt%As and Fe-10wt%As alloys increases with increasing arsenic content and decreasing quenching temperature.

  12. Structure and recalescence behavior of undercooled nickel-tin alloys

    NASA Technical Reports Server (NTRS)

    Wu, Yanzhong; Piccone, Thomas J.; Shiohara, Yuh; Flemings, Merton C.

    1984-01-01

    The effects of undercooling on the thermal behavior and structure of Ni-Sn alloys are investigated. Hypoeutectic (Ni-25 wt pct Sn) and eutectic (Ni-32.5 wt pct Sn) compositions of the Ni-Sn alloy were undercooled using a levitation melting with glass encasement technique, and the recalescence of these alloys was measured using a high speed temperature sensing device and a digital oscilloscope. It is observed that in both samples the total solidification and recalescence times decrease with increasing undercooling; the volume fraction of normal lamellar eutectic decreases with increasing undercooling; and in the hypoeutectic sample, the morphology of the primary phase changes from dendritic to spherical with increasing undercooling.

  13. Structure and recalescence behavior of undercooled nickel-tin alloys

    NASA Technical Reports Server (NTRS)

    Wu, Yanzhong; Piccone, Thomas J.; Shiohara, Yuh; Flemings, Merton C.

    1984-01-01

    The effects of undercooling on the thermal behavior and structure of Ni-Sn alloys are investigated. Hypoeutectic (Ni-25 wt pct Sn) and eutectic (Ni-32.5 wt pct Sn) compositions of the Ni-Sn alloy were undercooled using a levitation melting with glass encasement technique, and the recalescence of these alloys was measured using a high speed temperature sensing device and a digital oscilloscope. It is observed that in both samples the total solidification and recalescence times decrease with increasing undercooling; the volume fraction of normal lamellar eutectic decreases with increasing undercooling; and in the hypoeutectic sample, the morphology of the primary phase changes from dendritic to spherical with increasing undercooling.

  14. Lead-bismuth eutectic technology for Hyperion reactor

    NASA Astrophysics Data System (ADS)

    Zhang, J.; Kapernick, R. J.; McClure, P. R.; Trapp, T. J.

    2013-10-01

    A small lead-bismuth eutectic-cooled reactor concept (referred to as the Hyperion reactor concept) is being studied at Los Alamos National Laboratory and Hyperion Power Generation. In this report, a critical assessment of the lead-bismuth eutectic technology for Hyperion reactor is presented based on currently available knowledge. Included are: material compatibility, oxygen control, thermal hydraulics, polonium control. The key advances in the technology and their applications to Hyperion reactor design are analyzed. Also, the near future studies in main areas of the technology are recommended for meeting the design requirements.

  15. Structure Property Relationships in Imidazole-based Deep Eutectic Mixtures

    NASA Astrophysics Data System (ADS)

    Terheggen, Logan; Cosby, Tyler; Sangoro, Joshua

    2015-03-01

    Deep eutectic mixtures of levulinic acid with a systematic series of imidazoles are measured by broadband dielectric spectroscopy, differential scanning calorimetry, and Fourier transform infrared spectroscopy to investigate the impact of steric interactions on charge transport and structural dynamics. An enhancement of dc conductivity is found in each of the imidazoles upon the addition of levulinic acid. However, the extent of increase is dependent upon the alkyl substitution on the imidazole ring. These results highlight the importance of molecular structure on hydrogen bonding and charge transport in deep eutectic mixtures.

  16. Selecting Resolving Agents with Respect to Their Eutectic Compositions.

    PubMed

    Szeleczky, Zsolt; Semsey, Sándor; Bagi, Péter; Pálovics, Emese; Faigl, Ferenc; Fogassy, Elemér

    2016-03-01

    In order to develop a resolution procedure for a given racemic compound, the first and the most important step is finding the most suitable resolving agent. We studied 18 individual resolutions that were carried out with resolving agents having high eutectic composition. We found that very high enantiomeric excess values were obtained in all cases. We assume that the eutectic composition of a given resolving agent is one of the most important properties that should always be considered during the search for the most efficient resolving agent. © 2016 Wiley Periodicals, Inc.

  17. Eutectic Salt Catalyzed Environmentally Benign and Highly Efficient Biginelli Reaction

    PubMed Central

    Azizi, Najmadin; Dezfuli, Sahar; Hahsemi, Mohmmad Mahmoodi

    2012-01-01

    A simple deep eutectic solvent based on tin (II) chloride was used as a dual catalyst and environmentally benign reaction medium for an efficient synthesis of 3,4-dihydropyrimidin-2(1H)-one derivatives, from aromatic and aliphatic aldehydes, 1,3-dicarbonyl compounds, and urea in good-to-excellent yields and short reaction time. This simple ammonium deep eutectic solvent, easily synthesized from choline chloride and tin chloride, is relatively inexpensive and recyclable, making it applicable for industrial applications. PMID:22649326

  18. Microstructural evolution of eutectic gold-tin solder joints

    NASA Astrophysics Data System (ADS)

    Song, Ho Geon

    Current trends toward miniaturization and the use of lead (Pb)-free solders in electronic packaging present new problems in the reliability of solder joints. This study was performed in order to understand the microstructure and microstructural evolution of small volumes of nominally eutectic Au-Sn solder joints (80Au-20Sn by weight), which gives insight into properties and reliability. The study particularly concentrated on the effects that the joint size and the type of substrate metallization have on both the bulk and interface microstructures of the joints. The systems studied were eutectic Au-Sn on Cu and Cu/electroless Ni/Au and for each system, two sets of sample geometries were used. Eutectic Au-Sn solder joints on Cu have microstructures that are very coarse on the scale of the joint, where the microstructure is strongly affected by the amount of Cu dissolution during reflow process. During aging, steady diffusion of Cu leads to the growth of Cu-rich interfacial intermetallic layers, significant consumption of substrate Cu, and formation of Kirkendall pores along the interface. Thermal cycling of the joints caused decomposition of the thick zeta(Cu)-phase into a fine-grained multiphase microstructure. The microstructures of eutectic Au-Sn solder joints on Cu/electroless Ni/Au are also very coarse due to the dissolution of Au used as a protective layer during soldering. Electroless Ni is shown to effectively act as a diffusion barrier for Cu. The electroless Ni near the interface evolves into a complicated structure due to the interfacial reaction. The solubility characteristics and diffusional behavior of substrate metals into eutectic Au-Sn solder determines the detailed microstructure and microstructural evolution of the ultrafine eutectic Au-Sn joints. Two important things to be noted from the results are as follows: First, the overall microstructures of these joints are very coarse with respect to the size of joint, and hence the properties of the

  19. Containerless Solidification and Characterization of Industrial Alloys (NEQUISOL)

    NASA Astrophysics Data System (ADS)

    Ilbagi, A.; Henein, H.; Chen, J.; Herlach, D. M.; Lengsdorf, R.; Gandin, Ch-A.; Tourret, D.; Garcia-Escorial, A.

    2011-12-01

    Containerless solidification using electromagnetic levitator (EML), gas atomization and an instrumented drop tube, known as impulse atomization is investigated for Al-Fe and Al-Ni alloys. The effects of primary phase and eutectic undercooling on the microstructure of Al-Fe alloys are investigated using the impulse drop tube and parabolic flight. The TEM characterization on the eutectic microstructure of impulse-atomized Al-Fe powders with two compositions showed that the metastable AlmFe formed in these alloys. Also, the growth undercooling that the dendritic front experiences during the solidification of the droplet resulted in variation of dendrite growth direction from <100> to <111>. For Al-4 at%Fe, it was found that in reduced-gravity and in the impulse-atomized droplets the primary intermetallic forms with a flower-like morphology, whereas in the terrestrial EML sample it has a needle like morphology. For Al-Ni, the effect of primary phase undercooling on dendrite growth velocity under terrestrial and reduced-gravity condition is discussed. It is shown that under terrestrial conditions, in the Ni-rich alloys with increasing undercooling the growth velocity increases, whereas in the Al-rich alloys the growth velocity decreases. However, the Al-rich alloy that was studied in reduced-gravity showed similar behavior to that of Ni-rich alloys. Furthermore, the effect of cooling rate on the phase fractions and metastable phase formation of impulse-atomized Al-Ni alloys is compared with EML. A microsegregation model for the solidification of Al-Ni alloys is applied to impulse atomized powders. The model accounts for the occurrence of several phase transformations, including one or several peritectic reactions and one eutectic reaction.

  20. Catalytic Gasification of Coal using Eutectic Salt Mixtures

    SciTech Connect

    Atul Sheth; Pradeep Agrawal; Yaw D. Yeboah.

    1998-12-04

    The objectives of this study are to: identify appropriate eutectic salt mixture catalysts for coal gasification; assess agglomeration tendency of catalyzed coal; evaluate various catalyst impregnation techniques to improve initial catalyst dispersion; evaluate effects of major process variables (such as temperature, system pressure, etc.) on coal gasification; evaluate the recovery, regeneration and recycle of the spent catalysts; and conduct an analysis and modeling of the gasification process to provide better understanding of the fundamental mechanisms and kinetics of the process. A review of the collected literature was carried out. The catalysts which have been used for gasification can be roughly classified under the following five groups: alkali metal salts; alkaline earth metal oxides and salts; mineral substances or ash in coal; transition metals and their oxides and salts; and eutectic salt mixtures. Studies involving the use of gasification catalysts have been conducted. However, most of the studies focused on the application of individual catalysts. Only two publications have reported the study of gasification of coal char in CO2 and steam catalyzed by eutectic salt mixture catalysts. By using the eutectic mixtures of salts that show good activity as individual compounds, the gasification temperature can be reduced possibly with still better activity and gasification rates due to improved dispersion of the molten catalyst on the coal particles. For similar metal/carbon atomic ratios, eutectic catalysts were found to be consistently more active than their respective single salts. But the exact roles that the eutectic salt mixtures play in these are not well understood and details of the mechanisms remain unclear. The effects of the surface property of coals and the application methods of eutectic salt mixture catalysts with coal chars on the reactivity of gasification will be studied. Based on our preliminary evaluation of the literature, a ternary

  1. Catalytic Gasification of Coal using Eutectic Salt Mixtures

    SciTech Connect

    Atul Sheth; Pradeep Agrawal; Yaw D. Yeboah

    1998-12-04

    The objectives of this study are to: identify appropriate eutectic salt mixture catalysts for coal gasification; assess agglomeration tendency of catalyzed coal; evaluate various catalyst impregnation techniques to improve initial catalyst dispersion; evaluate effects of major process variables (such as temperature, system pressure, etc.) on coal gasification; evaluate the recovery, regeneration and recycle of the spent catalysts; and conduct an analysis and modeling of the gasification process to provide better understanding of the fundamental mechanisms and kinetics of the process. A review of the collected literature was carried out. The catalysts which have been used for gasification can be roughly classified under the following five groups: alkali metal salts; alkaline earth metal oxides and salts; mineral substances or ash in coal; transition metals and their oxides and salts; and eutectic salt mixtures. Studies involving the use of gasification catalysts have been conducted. However, most of the studies focused on the application of individual catalysts. Only two publications have reported the study of gasification of coal char in CO2 and steam catalyzed by eutectic salt mixture catalysts. By using the eutectic mixtures of salts that show good activity as individual compounds, the gasification temperature can be reduced possibly with still better activity and gasification rates due to improved dispersion of the molten catalyst on the coal particles. For similar metal/carbon atomic ratios, eutectic catalysts were found to be consistently more active than their respective single salts. But the exact roles that the eutectic salt mixtures play in these are not well understood and details of the mechanisms remain unclear. The effects of the surface property of coals and the application methods of eutectic salt mixture catalysts with coal chars on the reactivity of gasification will be studied. Based on our preliminary evaluation of the literature, a ternary

  2. Influence of alloy microstructure on the microshear bond strength of basic alloys to a resin luting cement.

    PubMed

    Bauer, José; Costa, José Ferreira; Carvalho, Ceci Nunes; Souza, Douglas Nesadal de; Loguercio, Alessandro Dourado; Grande, Rosa Helena Miranda

    2012-01-01

    The aim of this study was to evaluate the influence of microstructure and composition of basic alloys on their microshear bond strength (µSBS) to resin luting cement. The alloys used were: Supreme Cast-V (SC), Tilite Star (TS), Wiron 99 (W9), VeraBond II (VBII), VeraBond (VB), Remanium (RM) and IPS d.SIGN 30 (IPS). Five wax patterns (13 mm in diameter and 4mm height) were invested, and cast in a centrifugal casting machine for each basic alloy. The specimens were embedded in resin, polished with a SiC paper and sandblasted. After cleaning the metal surfaces, six tygon tubes (0.5 mm height and 0.75 mm in diameter) were placed on each alloy surface, the resin cement (Panavia F) was inserted, and the excess was removed before light-curing. After storage (24 h/37°C), the specimens were subjected to µSBS testing (0.5 mm/min). The data were subjected to a one-way repeated measures analysis of variance and Turkey's test (α=0.05). After polishing, their microstructures were revealed with specific conditioners. The highest µSBS (mean/standard deviation in MPa) were observed in the alloys with dendritic structure, eutectic formation or precipitation: VB (30.6/1.7), TS (29.8/0.9), SC (30.6/1.7), with the exception of IPS (31.1/0.9) which showed high µSBS but no eutectic formation. The W9 (28.1/1.5), VBII (25.9/2.0) and RM (25.9/0.9) showed the lowest µSBS and no eutectic formation. It seems that alloys with eutectic formation provide the highest µSBS values when bonded to a light-cured resin luting cement.

  3. Diffusion bonding of aluminium alloy, 8090

    SciTech Connect

    Sunwoo, A. )

    1994-08-15

    Ability to diffusion bond aluminum (Al) alloys, in particular superplastic aluminum alloys, will complete the technology-base that is strongly needed to enhance the use of superplastic forming (SPF) technology. Diffusion bonding (DB) is an attractive manufacturing option for applications where the preservation of the base metal microstructure and, in turn, mechanical properties is important in the bond area. As the technology moves from the laboratory to production, the DB process has to be production-feasible and cost-effective. At the Lawrence Livermore National Laboratory, the DB study of SPF Al alloys has been initiated. This paper describes the effect of surface chemistry on the DB properties of the Al alloy, 8090 (2.4Li-1.18Cu-0.57Mg-0.14Zr-Al). The integrity of the diffusion bonds was evaluated for both interlayered and bare surfaces. Two interlayer elements, copper (Cu) and zinc (Zn), were compared. Although the eutectic temperature of Al-Cu is 548 C, a thin Cu layer in contact with 8090 has been shown to lower its eutectic temperature to [approximately]521 C. In 8090, Cu is one of the primary alloying elements but has a limited solubility in Al at the bonding temperature. Zinc, on the other hand, forms a considerably lower eutectic (380 C) with Al and is highly soluble in Al. The diffusivity of Zn in Al is much faster than that of Cu, but Zn forms a more thermodynamically stable oxide. These subtle metallurgical differences will affect the transient liquid phase (TLP) formation at the interface, which will subsequently influence the bond quality.

  4. Evaluation of damage induced by high irradiation levels on α-Ni-Ni3Si eutectic structure

    NASA Astrophysics Data System (ADS)

    Camacho Olguin, Carlos Alberto; Garcia-Borquez, Arturo; González-Rodríguez, Carlos Alberto; Loran-Juanico, Jose Antonio; Cruz-Mejía, Hector

    2015-06-01

    Diluted alloys of the binary system Ni-Si have been used as target of beam of ions, electrons, neutrons and so on because in this kind of alloy occurs transformations order-disorder, when the temperature is raised. This fact has permitted to evaluate the phenomena associated with the damage induced by irradiation (DII). The results of these works have been employed to understand the behavior under irradiation of complex alloys and to evaluate the reliability of the results of mathematical simulation of the evolution of the DII. The interest in the alloy system Ni-Si has been reborn due to the necessity of developing materials, which have better resistance against the corrosion on more aggressive environments such as those generated on the nuclear power plants or those that exist out of the Earth's atmosphere. Now, a growing interest to use concentrated alloys of this binary system on diverse fields of the materials science has been taking place because up to determined concentration of silicon, a regular eutectic is formed, and this fact opens the possibility to develop lamellar composite material by directional solidification. However, nowadays, there is a lack of fundamental knowledge about the behavior of this type of lamellar structure under aggressive environments, like those mentioned before. Hence, the task of this work is to evaluate the effect that has the irradiation over the microstructure of the concentrated alloy Ni22at%Si. The dendritic region of the hypereutectic alloy consists of an intermetallic phase Ni3Si, whereas the interdendritic region is formed by the alternation of lamellas of solid solution α-Ni and intermetallic phase Ni3Si. Such kind of microstructure has the advantage to get information of the DII over different phases individually, and at the same time, about of the microstructure influence over the global damage in the alloy. The hypereutectic Ni22at%Si alloy was irradiated perpendicularly to its surface, with 3.66 MeV - Ni ions up

  5. Microstructural Investigation and Phase Relationships of Fe-Al-Hf Alloys

    NASA Astrophysics Data System (ADS)

    Yildirim, Mehmet; Akdeniz, M. Vedat; Mekhrabov, Amdulla O.

    2014-07-01

    The effect of Hf addition on microstructures, phase relationships, microhardness, and magnetic properties of Fe50Al50- n Hf n alloys for n = 1, 3, 5, 7, and 9 at. pct has been investigated. At all investigated compositions, the ternary intermetallic HfFe6Al6 τ 1 phase forms due to the limited solid solubility of Hf in FeAl phase and tends to develop a eutectic phase mixture with the Fe-Al-based phase. The Hf concentration of the eutectic composition is found to be 7 at. pct from the microstructural examinations and the eutectic phase transition temperature is determined as 1521 K (1248 °C) independent of Hf amount by differential scanning calorimetry measurements. Furthermore, the enthalpies and activation energies (based on Kissinger and Ozawa methods) of eutectic phase transitions are reported. The minimum activation energy is calculated for the fully eutectic composition. Moreover, variation of the microhardness of Fe-Al-based alloys as a function of the Hf content is investigated, and its dependence on the thermal history of the alloys is explained.

  6. Microstructural evolution of eutectic Au-Sn solder joints

    SciTech Connect

    Song, Ho Geon

    2002-05-01

    Current trends toward miniaturization and the use of lead(Pb)-free solder in electronic packaging present new problems in the reliability of solder joints. This study was performed in order to understand the microstructure and microstructural evolution of small volumes of nominally eutectic Au-Sn solder joints (80Au-20Sn by weight), which gives insight into properties and reliability.

  7. Directionally Solidified Eutectic Ceramics for Multifunctional Aerospace Applications

    DTIC Science & Technology

    2013-01-01

    the challenges associated with ceramics are improving strength, toughness and creep resistance retaining the mechanical properties at elevated...applications: (1) the challenges associated with ceramics are improving strength, toughness and creep resistance retaining the mechanical properties at...mechanical properties of polyphase Al2Ti05 - A1203 system eutectic, which showed superior mechanical properties than the either constituent alone due

  8. Protein conformation in pure and hydrated deep eutectic solvents.

    PubMed

    Sanchez-Fernandez, A; Edler, K J; Arnold, T; Alba Venero, D; Jackson, A J

    2017-03-16

    Deep eutectic solvents (DES) have recently been postulated as possible environments where protein structure may be preserved in the absence of water. Here we present our results towards understanding protein conformation in choline chloride-based DES and mixtures with water. Lysozyme and bovine serum albumin have been investigated by means of circular dichroism and small-angle neutron scattering.

  9. Improving agar electrospinnability with choline-based deep eutectic solvents

    USDA-ARS?s Scientific Manuscript database

    One percent agar (% wt) was dissolved in the deep eutectic solvent (DES), (2-hydroxyethyl) trimethylammonium chloride/urea at a 1:2 molar ratio, and successfully electrospun into nanofibers. An existing electrospinning set-up, operated at 50 deg C, was adapted for use with an ethanol bath to collect...

  10. Devitrification studies of wollastonite-tricalcium phosphate eutectic glass.

    PubMed

    Magallanes-Perdomo, M; Pena, P; De Aza, P N; Carrodeguas, R G; Rodríguez, M A; Turrillas, X; De Aza, S; De Aza, A H

    2009-10-01

    The present paper describes and discusses the devitrification and crystallization process of wollastonite-tricalcium phosphate (W-TCP) eutectic glass. This process was studied in situ from room temperature up to 1375 degrees C, by neutron diffractometry in vacuum. The data obtained were combined and compared with those performed in ambient atmosphere by differential thermal analysis and with those of samples fired in air at selected temperatures, and then cooled down and subsequently studied by laboratory XRD and field emission scanning electron microscopy fitted with energy X-ray dispersive spectroscopy. The experimental evidence indicates that the devitrification of W-TCP eutectic glass begins at approximately 870 degrees C with the crystallization of a Ca-deficient apatite phase, followed by wollastonite-2M (CaSiO(3)) crystallization at approximately 1006 degrees C. At 1375 degrees C, the bio-glass-ceramic is composed of quasi-rounded colonies formed by a homogeneous mixture of pseudowollastonite (CaSiO(3)) and alpha-tricalcium phosphate (Ca(3)(PO(4))(2)). This microstructure corresponds to irregular eutectic structures. It was also found that it is possible to obtain from the eutectic composition of the wollastonite-tricalcium phosphate binary system a wide range of bio-glass-ceramics, with different crystalline phases present, through appropriate design of thermal treatments.

  11. The Effect of Chilling and Ce Addition on the Microstructure and Mechanical Properties of Al-23Si Alloy

    NASA Astrophysics Data System (ADS)

    Vijeesh, V.; Narayan Prabhu, K.

    2017-01-01

    The present work involves the study of the effect of varying concentration of Ce addition on microstructure and mechanical properties of Al-23%Si alloys. Melt-treated alloys were solidified in copper, brass, stainless steel molds to assess the effect of cooling rate. The effect on microstructure was assessed by measuring the fineness of primary silicon and eutectic silicon particle characteristics. The Ce melt treatment transformed the coarse and irregular primary silicon into refined polyhedral silicon crystals, and the effect was more significant at higher cooling rates. Although the melt treatment had refined the eutectic silicon at lower cooling rates, it did not show any considerable effect on the eutectic silicon at higher cooling rates. The mechanical properties of the alloy increased significantly with increase in cooling rates and cerium concentration. Analysis of the results and literature reveals that the refined primary silicon was formed as a result of an invariant reaction between Ce compounds and primary silicon at higher temperatures.

  12. The UC2-x - Carbon eutectic: A laser heating study

    NASA Astrophysics Data System (ADS)

    Manara, D.; Boboridis, K.; Morel, S.; De Bruycker, F.

    2015-11-01

    The UC2-x - carbon eutectic has been studied by laser heating and fast multi-wavelength pyrometry under inert atmosphere. The study has been carried out on three compositions, two of which close to the phase boundary of the UC2-x - C miscibility gap (with C/U atomic ratios 2 and 2.1), and one, more crucial, with a large excess of carbon (C/U = 2.82). The first two compositions were synthesised by arc-melting. This synthesis method could not be applied to the last composition, which was therefore completed directly by laser irradiation. The U - C - O composition of the samples was checked by using a combustion method in an ELTRA® analyser. The eutectic temperature, established to be 2737 K ± 20 K, was used as a radiance reference together with the cubic - tetragonal (α → β) solid state transition, fixed at 2050 K ± 20 K. The normal spectral emissivity of the carbon-richer compounds increases up to 0.7, whereas the value 0.53 was established for pure hypostoichiometric uranium dicarbide at the limit of the eutectic region. This increase is analysed in the light of the demixing of excess carbon, and used for the determination of the liquidus temperature (3220 K ± 50 K for UC2.82). Due to fast solid state diffusion, also fostered by the cubic - tetragonal transition, no obvious signs of a lamellar eutectic structure could be observed after quenching to room temperature. The eutectic surface C/UC2-x composition could be qualitatively, but consistently, followed during the cooling process with the help of the recorded radiance spectra. Whereas the external liquid surface is almost entirely constituted by uranium dicarbide, it gets rapidly enriched in demixed carbon upon freezing. Demixed carbon seems to quickly migrate towards the inner bulk during further cooling. At the α → β transition, uranium dicarbide covers again the almost entire external surface.

  13. Fatigue Resistance of Liquid-assisted Self-repairing Aluminum Alloys Reinforced with Shape Memory Alloys

    NASA Technical Reports Server (NTRS)

    Wright, M. Clara; Manuel, Michele; Wallace, Terryl

    2013-01-01

    A self-repairing aluminum-based composite system has been developed using a liquid-assisted healing theory in conjunction with the shape memory effect of wire reinforcements. The metal-metal composite was thermodynamically designed to have a matrix with a relatively even dispersion of a low-melting eutectic phase, allowing for repair of cracks at a predetermined temperature. Additionally, shape memory alloy (SMA) wire reinforcements were used within the composite to provide crack closure. Investigators focused the research on fatigue cracks propagating through the matrix in order to show a proof-of-concept Shape Memory Alloy Self-Healing (SMASH) technology for aeronautical applications.

  14. Grain boundary wetting phase transitions in peritectic copper—cobalt alloys

    NASA Astrophysics Data System (ADS)

    Kogtenkova, O. A.; Straumal, A. B.; Afonikova, N. S.; Mazilkin, A. A.; Kolesnikova, K. I.; Straumal, B. B.

    2016-04-01

    The transition from incomplete to complete grain boundary wetting in copper alloys with 2.2 and 4.9 wt % Co has been studied. These alloys with peritectic phase diagrams differ from previously studied systems with eutectic transformation by the fact that the melt layer separating grains from each other is not enriched, but is depleted by the second component (cobalt in this case). The fraction of completely wetted grain boundaries increases with temperature, as in eutectic systems, from zero at a temperature of 1098°C to ~80% at 1096°C. For symmetric twin boundaries, the temperature dependence of the contact angle with melt drops is constructed. As in the eutectic systems, the contact angle decreases with increasing temperature (although not to zero due to the extremely low energy of symmetric twin boundaries).

  15. In Situ Observation of the Competition Between Metastable and Stable Phases in Solidification of Undercooled Fe-17at. pctB Alloy Melt

    NASA Astrophysics Data System (ADS)

    Zhang, Di; Xu, Junfeng; Liu, Feng

    2015-11-01

    High-speed video (HSV) technique was used to investigate the solidification behavior of undercooled Fe-17at. pctB alloy melt. Competitive growth between Fe/Fe3B (metastable eutectic) and Fe/Fe2B (stable eutectic) was captured, which is correlated with the critical nucleation undercooling Δ Tn^{*} [=104 K (104 °C)] and the critical growth undercooling Δ T_{g}^{*} [=151 K 183 K (151 °C 183 °C)]. For the initial undercooling, Δ T < Δ Tn^{*} , only the stable eutectic reaction (L → Fe/Fe2B) occurs during solidification, whereas, for Δ T > Δ Tn^{*} , the metastable eutectic reaction (L → Fe/Fe3B) occurs firstly, followed by the stable eutectic reaction. Nevertheless, Δ T > Δ Tn^{*} does not guarantee that the metastable phase (Fe3B) appears finally. Only if Δ T > Δ T_{g}^{*} , Fe3B phase can be found in the room microstructure, as the growth velocity of metastable eutectic (Fe/Fe3B) is larger than stable eutectic (Fe/Fe2B) from HSV results; otherwise, the final structure consists of Fe2B and α-Fe. Accordingly, not only the competitive nucleation, but the competitive growth also determines the final microstructure of Fe-17at. pctB alloy.

  16. Cr{sub 2}Nb-based alloy development

    SciTech Connect

    Liu, C.T.; Tortorelli, P.F.; Horton, J.A.; Easton, D.S.; Schneibel, J.H.; Heatherly, L.; Carmichael, C.A.; Howell, M.; Wright, J.L.

    1995-07-01

    Two-phase Cr-Cr{sub 2}Nb alloys (designated as CN alloys) were prepared by arc melting, followed by directional solidification, HIPping, or hot extrusion at 1450 to 1500C. The microstructure of CN alloys containing 6 to 12 at.% Nb depended strongly on alloying additions, heat treatment, and material processing. Tensile properties were sensitive to defects. Hot extrusion at 1480C was most effective in reducing as-cast defects and refining the cast Cr-Cr{sub 2}Nb eutectic structure and thus improving ductility. Beneficial alloying elements that modified the eutectic microstructure, improved oxidation resistance, or increased high-temperature strength were identified. One particular composition had a room-temperature fracture strength of 548 MPa and an ultimate tensile strength of 388 MPa, and 23% elongation at 1200C. Another CN alloy showed a fracture toughness of 7.6 MPa{radical}m at room temperature and 24.4 MPa{radical}m at 1100C. Silicide coatings applied by a pack cementation process substantially improved the oxidation resistance of the Cr-Cr{sub 2}Nb alloys at 950 and 1100C.

  17. The eutectic liquid composition in the Fe-Fe3S binary system at the core pressure range

    NASA Astrophysics Data System (ADS)

    Mori, Y.; Hirose, K.; Tateno, S.; Morard, G.; Ohishi, Y.

    2015-12-01

    Sulfur is considered to be an important component in the Earth's core because it is depleted in the crust and mantle compared to other volatile elements and often included in iron meteorites. Here we examine the liquidus phase relations in the Fe-Fe3S binary system between 38 and 138 GPa based on characterization of a sample recovered from a melting experiment at high pressure and temperature in a laser-heated diamond-anvil cell. Both Fe-8wt.%S and Fe-14wt.%S samples were employed as starting materials, which were homogeneous mixtures of fine-grain Fe and FeS (<1 μm) prepared by induction melting and rapid quenching technique [Morard et al., 2011 PCM]. We used a focused ion beam (FIB) equipped with energy dispersive X-ray spectrometry for textural and chemical characterizations of recovered samples. The samples exhibited a melting texture with quenched liquid alloy at the hottest part and solid Fe or Fe3S at its outside. In a couple of samples, the quenched liquid was in direct contact with solid Fe3S, and solid Fe was also present right next to Fe3S, suggesting that the composition of such liquid is close to a eutectic composition (~10 wt.% S at 66 GPa and ~12 wt.% S at 138 GPa). Indeed, this interpretation is consistent with the results of other experiments obtained in this study. Our data demonstrate that the eutectic liquid composition in the Fe-Fe3S binary system decreases its sulfur concentration with increasing pressure, which is in agreement with previous studies [Morard et al., 2008 EPSL; Kamada et al., 2012 EPSL]. The sulfur content in the eutectic liquid composition may be less than 10 wt.% at the inner core boundary pressure. The recent shock-wave study by Huang et al.[2013 GRL] suggested 10 wt.% S in the outer core, but the present study indicates that such liquid alloy with 10 wt.% S crystalizes the B2 phase of Fe-S alloy and thus does not support the sulfur-rich outer core.

  18. Eutectic modification in a low-chromium white cast iron by a mixture of titanium, rare earths, and bismuth: Part II. effect on the wear behavior

    NASA Astrophysics Data System (ADS)

    Bedolla-Jacuinde, A.; Aguilar, S. L.; Maldonado, C.

    2005-06-01

    In this work, we studied the wear behavior of a low-Cr white cast iron (WCI) modified with ferrotitanium-rare earths-bismuth (Fe-Ti-RE-Bi) up to 2%. These additions modified the eutectic carbide structure of the alloy from continuous ledeburite into a blocky, less interconnected carbide network. The modified structure was wear tested under pure sliding conditions against a hardened M2 steel counter-face using a load of 250 N. It was observed that wear resistance increased as the modifier admixture increased. The modified structure had smaller more isolated carbides than the WCI with no Fe-Ti-RE-Bi additions. It was observed that large carbides fracture during sliding, which destabilizes the structure and causes degradation in the wear behavior. A transition from abrasive to oxidative wear after 20 km sliding occurred for all alloys. In addition, the modified alloys exhibited higher values of hardness and fracture toughness. These results are discussed in terms of the modified eutectic carbide microstructure.

  19. Catalytic gasification of coal using eutectic salts: recovery, regeneration, and recycle of spent eutectic catalysts.

    PubMed

    Sheth, Atul C; Sastry, Chandramouli; Yeboah, Yaw D; Xu, Yong; Agarwal, Pradeep

    2003-04-01

    Catalyst recovery studies were conducted for gasified chars produced from steam gasification of Illinois #6 coal catalyzed with two different catalyst systems. A ternary (43.5 mol% Li2CO3-31.5 mol% Na2COr-25 mol% K2CO3) and a binary (29 mol% Na2CO3-71 mol% K2CO3) eutectic catalyst system were used for gasifying coal. Various extraction schemes, such as water extraction, H2SO4 extraction, and acetic acid extraction, were evaluated with respect to their extraction efficiencies. Effects of major process variables, such as solvent-to-char ratio, mixing time, temperature, and concentration, on the extraction efficiency were evaluated. A process schematic for the entire catalyst recovery, regeneration, and recycle scheme was developed and the preliminary process economics were determined based on these extraction schemes. H2SO4 extraction was found to be the most desirable. It also turned out to be more attractive than a once-through throwaway system.

  20. Deep eutectic solvents: sustainable media for nanoscale and functional materials.

    PubMed

    Wagle, Durgesh V; Zhao, Hua; Baker, Gary A

    2014-08-19

    Deep eutectic solvents (DESs) represent an alternative class of ionic fluids closely resembling room-temperature ionic liquids (RTILs), although, strictly speaking, they are distinguished by the fact that they also contain an organic molecular component (typically, a hydrogen bond donor like a urea, amide, acid, or polyol), frequently as the predominant constituent. Practically speaking, DESs are attractive alternatives to RTILs, sharing most of their remarkable qualities (e.g., tolerance to humidity, negligible vapor pressure, thermostability, wide electrochemical potential windows, tunability) while overcoming several limitations associated with their RTIL cousins. Particularly, DESs are typically, less expensive, more synthetically accessible (typically, from bulk commodity chemicals using solvent/waste-free processes), nontoxic, and biodegradable. In this Account, we provide an overview of DESs as designer solvents to create well-defined nanomaterials including shape-controlled nanoparticles, electrodeposited films, metal-organic frameworks, colloidal assemblies, hierarchically porous carbons, and DNA/RNA architectures. These breakthroughs illustrate how DESs can fulfill multiple roles in directing chemistry at the nanoscale: acting as supramolecular template, metal/carbon source, sacrificial agent (e.g., ammonia release from urea), and/or redox agent, all in the absence of formal stabilizing ligand (here, solvent and stabilizer are one and the same). The ability to tailor the physicochemical properties of DESs is central to controlling their interfacial behavior. The preorganized "supramolecular" nature of DESs provides a soft template to guide the formation of bimodal porous carbon networks or the evolution of electrodeposits. A number of essential parameters (viscosity, polarity, surface tension, hydrogen bonding), plus coordination with solutes/surfaces, all play significant roles in modulating species reactivity and mass transport properties governing the

  1. Heat storage in alloy transformations. Final report

    SciTech Connect

    Birchenall, C E; Gueceri, S I; Farkas, D; Labdon, M B; Nagaswami, N; Pregger, B

    1981-03-01

    A study conducted to determine the feasibility of using metal alloys as thermal energy storage media is described. The study had the following major elements: (1) the identification of congruently transforming alloys and thermochemical property measurements, (2) the development of a precise and convenient method for measuring volume change during phase transformation and thermal expansion coefficients, (3) the development of a numerical modeling routine for calculating heat flow in cylindrical heat exchangers containing phase-change materials, and (4) the identification of materials that could be used to contain the metal alloys. The elements selected as candidate media were limited to aluminum, copper, magnesium, silicon, zinc, calcium, and phosphorus on the basis of low cost and latent heat of transformation. Several new eutectic alloys and ternary intermetallic phases have been determined. A new method employing x-ray absorption techniques was developed to determine the coefficients of thermal expansion of both the solid and liquid phases and the volume change during phase transformation from data that are obtained during one continuous experimental test. The method and apparatus are discussed and the experimental results are presented. The development of the numerical modeling method is presented and results are discussed for both salt and metal alloy phase-change media. Candidate materials were evaluated to determine suitable materials for containment of the metal alloys. Graphite was used to contain the alloys during the volume change measurements. Silicon carbide has been identified as a promising containment material and surface-coated iron alloys were considered.

  2. A TEM investigation on the effect of semisolid forming on precipitation processes in an Al-Mg-Si Alloy

    SciTech Connect

    Cabibbo, M.; Spigarelli, S.; Evangelista, E

    2002-10-15

    A thixoformed 6082 aluminum alloy was subjected to microstructural study using electron microscopy techniques. Thixocast bars and a component of complex shape were investigated. The effect of heat treatment (T6, solution treatment and artificial aging, and T8, solution treatment, cold rolling, and artificial aging) was studied in terms of hardness and precipitation sequence. In particular, T8 treatment had a threefold hardening effect compared with T6. The role of the eutectic and the aging response of the {alpha} globules were studied. The precipitation sequence within the globules was found similar to the one of wrought Al-Mg-Si alloy, while the precipitation phenomena within the eutectic followed different kinetics.

  3. Effect of reaction time and P content on mechanical strength of the interface formed between eutectic Sn-Ag solder and Au/electroless Ni(P)/Cu bond pad

    NASA Astrophysics Data System (ADS)

    Alam, M. O.; Chan, Y. C.; Tu, K. N.

    2003-09-01

    In this work, shear strengths of the solder joints for Sn-Ag eutectic alloy with the Au/electroless Ni(P)/Cu bond pad were measured for three different electroless Ni(P) layers. Sn-Ag eutectic solder alloy was kept in molten condition (240 °C) on the Au/electroless Ni(P)/Cu bond pad for different time periods ranging from 0.5 min to 180 min to render the ultimate interfacial reaction and the consecutive shear strength. After the shear test, fracture surfaces were investigated by scanning electron microscopy equipped with energy dispersed x ray. Cross-sectional studies of the interfaces were also conducted to correlate with the fracture surfaces. It was found that formation of crystalline phosphorous-rich Ni layer at the solder interface of Au/electroless Ni(P)/Cu bond pad with Sn-Ag eutectic alloy deteriorates the mechanical strength of the joints significantly. It was also noticed that such weak P-rich Ni layer appears quickly for high-P content electroless Ni(P) layer. However, when this P-rich Ni layer disappears from a prolonged reaction, the shear strength increases again.

  4. CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES

    SciTech Connect

    1999-10-01

    This is the progress report for the DOE grant DE-FG26-97FT97263 entitled, ''Catalytic Gasification of Coal Using Eutectic Salt Mixtures'' for the period April 1999 to October 1999. The project is being conducted jointly by Clark Atlanta University, the University of Tennessee Space Institute and Georgia Institute of Technology. The overall objectives of the project are to identify appropriate eutectic salt mixture catalysts for coal gasification; assess agglomeration tendency of catalyzed coal; evaluate various catalyst impregnation techniques to improve initial catalyst dispersion; evaluate effects of major process variables (such as temperature and system pressure) on coal gasification; evaluate the recovery, regeneration and recycle of the spent catalysts; and conduct thorough analysis and modeling of the gasification process to provide better understanding of the fundamental mechanisms and kinetics of the process. During this reporting period, free swelling index measurements of the coal, fixed-bed gasification experiments, kinetic modeling of the catalyzed gasification, and X-ray diffraction analysis of catalyst and gasified char samples were undertaken. The gasification experiments were carried out using two different eutectic salt mixtures of Li{sub 2}CO{sub 3}-Na{sub 2}CO{sub 3}-K{sub 2}CO{sub 3} (LNK) system and Na{sub 2}CO{sub 3}-K{sub 2}CO{sub 3} (NK) system. The gasification process followed a Langmuir-Hinshelwood type model. At 10 wt% of catalyst loading, the activation energy of the ternary catalyst system (LNK) was about half (98kJ/mol) the activation energy of the single catalyst system (K{sub 2}CO{sub 3}), which is about 170 kJ/ mole. The binary catalyst system (NK) showed activation energy of about 201 kJ/mol, which is slightly higher, compared to the K{sub 2}CO{sub 3} catalyst system. The ternary catalyst system was a much better eutectic catalyst system compared to the binary or single catalyst system. In general, a eutectic with a melting point

  5. Novel high-strength NiCuCoTiTa alloy with plasticity

    NASA Astrophysics Data System (ADS)

    Samal, Sumanta; Biswas, Krishanu

    2013-07-01

    The present investigation reports a novel Ni-Ti-based Ni48Cu10Co2Ti38Ta2 alloy, obtained by arc melting cum suction casting route under ultrahigh-purity Ar atmosphere. X-ray diffractometer, scanning electron microscopy, and transmission electron microscopy (TEM) investigations reveal a microstructure consisting of nanostructured eutectic between cubic NiTi and hexagonal Ni3Ti with micron-scale NiTi and cubic Ti2Ni dendrites. Detailed TEM investigation indicates substantial reduction in the interlamellar spacing as the alloy chemistry changes from binary to quinary. The alloy shows a high compressive strength, 2 GPa, with high plasticity 13 %. Fractography surface of this new alloy reveals mixed mode of fracture. The results are discussed in light of the available literature on deformation of nanostructured eutectic with micron-sized dendrites in the microstructures.

  6. The effect of scandium addition on microstructure and mechanical properties of Al–Si–Mg alloy: A multi-refinement modifier

    SciTech Connect

    Xu, Cong; Xiao, Wenlong; Hanada, Shuji; Yamagata, Hiroshi; Ma, Chaoli

    2015-12-15

    Effect of scandium (Sc) additions on the microstructure, mechanical properties and fracture behavior of Al–Si–Mg casting alloy (F357) were systematically investigated. It was found that Sc addition caused a multi-refining efficiency on the microstructure of as-cast F357 alloy, including refinement of grains and secondary dendrite arm spacing (SDAS), modification of eutectic Si and harmless disposal of β-Al{sub 5}FeSi phase. Subsequent T6 heat treatment had further induced the complete spheroidization of eutectic Si and precipitation of fine secondary Al{sub 3}Sc dispersoids in the Sc modified alloys. Thus the mechanical properties, especially the ductility, were significantly enhanced by the addition of Sc combined with the heat treatment. The highest ultimate tensile strength, yield strength and elongation were achieved in 0.8 wt.% Sc modified F357 alloy combined with T6 heat treatment. Furthermore, fractographic examinations indicated that the ductile fracture mechanism served as a dominate role in the modified alloys due to the formation of fine, deep and uniformly distributed dimples. - Highlights: • Detailed characterization of the multi-refining microstructure of Sc modified F357 alloy was performed. • The multi-refinement was proposed to refine grain and SDAS, modify eutectic Si and β-phase. • Sc modifier combined with T6 treatment is effective in improving tensile properties. • Modification of eutectic Si in F357 alloy with Sc is consistent with the IIT mechanism.

  7. A new technique for direct traceability of contact thermometry Co-C eutectic cells to the ITS-90

    SciTech Connect

    Failleau, G.; Deuzé, T.; Bourson, F.; Briaudeau, S.; Sadli, M.

    2013-09-11

    The eutectic Co-C melting point is a promising system to serve as a thermometric fixed-point in the temperature range above 1084.62 °C (copper freezing point). During the last decade, LNE-Cnam has developed and characterized some fixed-point devices, based on eutectic Co-C alloy, for applications to contact and radiation thermometry. Above 962 °C, the ITS-90 is realized by radiation thermometry by the extrapolation from a Ag, Au or Cu fixed point using the Planck law for radiation. So the only way for assigning a temperature in the scale to a Co-C cell (∼1324 °C) is by radiation thermometry. An indirect method is commonly used to assign a temperature to a high-temperature fixed point (HTFP) cell designed for contact thermometry is to fill a pyrometric cell with the same mixture as the contact thermometry cell. In this case, the temperature assigned to the pyrometric cell is attributed to the contact cell. This paper describes a direct method allowing the determination of the melting temperature realized by a 'contact thermometry' Co-C cell by comparison to a 'radiation thermometry' Co-C cell whose melting temperature was assigned in accordance to the scale by extrapolation from the Cu point. In addition, the same Co-C cell is studied with a standard Pt/Pd thermocouple.

  8. Integrated Computational Materials Engineering Development of Alternative Cu-Be Alloys

    DTIC Science & Technology

    2012-08-01

    Structure Solidification structure - Inclusions and Eutectic Grain Structure - Avoid cellular reaction Nanostructure - Low-misfit L12 - Size...micro- structural features Design constraint Microstructural feature and properties Risk factors Easy to forge • No Sn in alloy – No incipient melting... grain boundaries Strength • Volume fraction of strengthening particles > 15% at 780 C Topologically close- packed (TCP) phases • Keep stability

  9. Plastic deformation of directionally solidified ingots of binary and some ternary MoSi2/Mo5Si3 eutectic composites.

    PubMed

    Matsunoshita, Hirotaka; Sasai, Yuta; Fujiwara, Kosuke; Kishida, Kyosuke; Inui, Haruyuki

    2016-01-01

    The high-temperature mechanical properties of directionally solidified (DS) ingots of binary and some ternary MoSi2/Mo5Si3 eutectic composites with a script lamellar structure have been investigated as a function of loading axis orientation and growth rate in a temperature range from 900 to 1500°C. These DS ingots are plastically deformed above 1000 and 1100 °C when the compression axis orientations are parallel to [1[Formula: see text]0]MoSi2 (nearly parallel to the growth direction) and [001]MoSi2, respectively. [1[Formula: see text]0]MoSi2-oriented DS eutectic composites are strengthened so much by forming a script lamellar microstructure and they exhibit yield stress values several times higher than those of MoSi2 single crystals of the corresponding orientation. The yield stress values increase with the decrease in the average thickness of MoSi2 phase in the script lamellar structure, indicating that microstructure refinement is effective in obtaining better high-temperature strength of these DS eutectic composites. Among the four ternary alloying elements tested (V, Nb, Ta and W), Ta is found to be the most effective in obtaining higher yield strength at 1400 °C.

  10. Plastic deformation of directionally solidified ingots of binary and some ternary MoSi2/Mo5Si3 eutectic composites

    PubMed Central

    Matsunoshita, Hirotaka; Sasai, Yuta; Fujiwara, Kosuke; Kishida, Kyosuke; Inui, Haruyuki

    2016-01-01

    Abstract The high-temperature mechanical properties of directionally solidified (DS) ingots of binary and some ternary MoSi2/Mo5Si3 eutectic composites with a script lamellar structure have been investigated as a function of loading axis orientation and growth rate in a temperature range from 900 to 1500°C. These DS ingots are plastically deformed above 1000 and 1100 °C when the compression axis orientations are parallel to [11¯0]MoSi2 (nearly parallel to the growth direction) and [001]MoSi2, respectively. [11¯0]MoSi2-oriented DS eutectic composites are strengthened so much by forming a script lamellar microstructure and they exhibit yield stress values several times higher than those of MoSi2 single crystals of the corresponding orientation. The yield stress values increase with the decrease in the average thickness of MoSi2 phase in the script lamellar structure, indicating that microstructure refinement is effective in obtaining better high-temperature strength of these DS eutectic composites. Among the four ternary alloying elements tested (V, Nb, Ta and W), Ta is found to be the most effective in obtaining higher yield strength at 1400 °C. PMID:27877900

  11. Adsorption of silicon on Au(110): An ordered two dimensional surface alloy

    SciTech Connect

    Enriquez, Hanna; Mayne, Andrew; Dujardin, Gerald; Kara, Abdelkader; Vizzini, Sebastien; Roth, Silvan; Greber, Thomas; Lalmi, Boubekeur; Belkhou, Rachid; Seitsonen, Ari P; Aufray, Bernard; Oughaddou, Hamid

    2012-07-09

    We report on experimental evidence for the formation of a two dimensional Si/Au(110) surface alloy. In this study, we have used a combination of scanning tunneling microscopy, low energy electron diffraction, Auger electron spectroscopy, and ab initio calculations based on density functional theory. A highly ordered and stable Si-Au surface alloy is observed subsequent to growth of a sub-monolayer of silicon on an Au(110) substrate kept above the eutectic temperature.

  12. Study of Magnetic Alloys: Critical Phenomena.

    DTIC Science & Technology

    MAGNETIC ALLOYS, TRANSPORT PROPERTIES), ELECTRICAL RESISTANCE, SEEBECK EFFECT , MAGNETIC PROPERTIES, ALUMINUM ALLOYS, COBALT ALLOYS, GADOLINIUM ALLOYS, GOLD ALLOYS, IRON ALLOYS, NICKEL ALLOYS, PALLADIUM ALLOYS, PLATINUM ALLOYS, RHODIUM ALLOYS

  13. Eutectic-Free Superalloy Made By Directional Solidification

    NASA Technical Reports Server (NTRS)

    Schmidt, Deborah Dianne

    1995-01-01

    By suitable control of thermal conditions in directional-solidification process, supperalloy structural and machine components (e.g., turbine blades) cast with microstructures enhancing resistance to fatigue. Specific version of process and thermal conditions chosen to reduce micro-segregation during solidification and to minimize or eliminate script carbide and eutectic-phase inclusions, which are brittle inclusions found to decrease resistance to fatigue.

  14. Do group 1 metal salts form deep eutectic solvents?

    PubMed

    Abbott, A P; D'Agostino, C; Davis, S J; Gladden, L F; Mantle, M D

    2016-09-14

    Mixtures of metal salts such as ZnCl2, AlCl3 and CrCl3·6H2O form eutectic mixtures with complexing agents, such as urea. The aim of this research was to see if alkali metal salts also formed eutectics in the same way. It is shown that only a limited number of sodium salts form homogeneous liquids at ambient temperatures and then only with glycerol. None of these mixtures showed eutectic behaviour but the liquids showed the physical properties similar to the group of mixtures classified as deep eutectic solvents. This study focussed on four sodium salts: NaBr, NaOAc, NaOAc·3H2O and Na2B4O7·10H2O. The ionic conductivity and viscosity of these salts with glycerol were studied, and it was found that unlike previous studies of quaternary ammonium salts with glycerol, where the salt decreased the viscosity, most of the sodium salts increased the viscosity. This suggests that sodium salts have a structure making effect on glycerol. This phenomenon is probably due to the high charge density of Na(+), which coordinates to the glycerol. (1)H and (23)Na NMR diffusion and relaxation methods have been used to understand the molecular dynamics in the glycerol-salt mixtures, and probe the effect of water on some of these systems. The results reveal a complex dynamic behaviour of the different species within these liquids. Generally, the translational dynamics of the (1)H species, probed by means of PFG NMR diffusion coefficients, is in line with the viscosity of these liquids. However, (1)H and (23)Na T1 relaxation measurements suggest that the Na-containing species also play a crucial role in the structure of the liquids.

  15. Directionally Solidified Eutectic Ceramics for Multifunctional Aerospace Applications

    DTIC Science & Technology

    2009-06-01

    creep resistance retaining the mechanical properties at elevated temperatures and (2) to elucidate and demonstrate the multifunctional potential of...applications. We report progress on three different areas: 1. The mechanical properties of polyphase Al2TiO5 - Al2O3 system eutectic, which showed...superior mechanical properties than the either constituent alone due to the strong constraining effects provided by the coherent interfaces and

  16. Evaluation of ultrasonic signals from diffusion and eutectic bond interfaces

    SciTech Connect

    Brown, C. M.

    1980-12-10

    A research program is in progress at Rocky Flats to determine correlations between ultrasonic signal content and diffusion or eutectic bond joint condition, and to develop a computer-controlled scanning, data acquisition and analysis system which utilizes these correlations and waveform analysis techniques. The initial efforts to determine effective ultrasonic waveform parameters to characterize the strength of bond interfaces is complete. A development version of a computer-controlled, automated scanning and data acquisition system is in operation.

  17. Atomistic simulation of liquid lead and lead-bismuth eutectic

    NASA Astrophysics Data System (ADS)

    Celino, Massimo; Conversano, Roberto; Rosato, Vittorio

    2002-02-01

    Lead and the Pb-Bi eutectic (Pb 55.9 at.%) have been modeled by a n-body potential derived from a second moment approximation of a tight binding Hamiltonian. The thermal behavior of the two systems in the liquid phase has been reproduced and relevant structural parameters have been evaluated and compared with experimental data. The diffusion coefficients and the activation energy for diffusion have been also evaluated.

  18. Growth kinetics of gamma-prime precipitates in a directionally solidified eutectic, gamma/gamma-prime-delta

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.

    1976-01-01

    A directionally solidified eutectic alloy (DSEA), of those viewed as potential candidates for the next generation of aircraft gas turbine blade materials, is studied for the gamma-prime growth kinetics, in the system Ni-Nb-Cr-Al, specifically: Ni-20 w/o Nb-6 w/o Cr-2.5 w/o Al gamma/gamma-prime-delta DSEA. Heat treatment, polishing and etching, and preparation for electron micrography are described, and the size distribution of gamma-prime phase following various anneals is plotted, along with gamma-prime growth kinetics in this specific DSEA, and the cube of gamma-prime particle size vs anneal time. Activation energies and coarsening kinetics are studied.

  19. Growth kinetics of gamma-prime precipitates in a directionally solidified eutectic, gamma/gamma-prime-delta

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.

    1976-01-01

    A directionally solidified eutectic alloy (DSEA), of those viewed as potential candidates for the next generation of aircraft gas turbine blade materials, is studied for the gamma-prime growth kinetics, in the system Ni-Nb-Cr-Al, specifically: Ni-20 w/o Nb-6 w/o Cr-2.5 w/o Al gamma/gamma-prime-delta DSEA. Heat treatment, polishing and etching, and preparation for electron micrography are described, and the size distribution of gamma-prime phase following various anneals is plotted, along with gamma-prime growth kinetics in this specific DSEA, and the cube of gamma-prime particle size vs anneal time. Activation energies and coarsening kinetics are studied.

  20. Metastable Eutectic Equilibrium in Natural Environments: Recent Development and Research Opportunities

    NASA Technical Reports Server (NTRS)

    Rietmeijer, Frans J. M.; Nuth, Joseph A., III; Jablonska, Mariola; Karner, James M.

    2000-01-01

    Chemical ordering at metastable eutectics was recognized in non-equilibrium gas-to- solid condensation experiments to constrain 'silicate' dust formation in O-rich circumstellar environments. The predictable metastable eutectic behavior successfully predicted the observed ferromagnesiosilica compositions of circumstellar dust presolar and solar nebula grains in the matrix of the collected aggregate IDPs (Interplanetary Dust Particles). Many of the experimentally determined metastable eutectic solids match the fundamental building blocks of common rock-forming layer silicates: this could have implications for the origin of Life. The physical conditions conducive to metastable eutectic behavior, i.e. high temperature and (ultra) fast quenching, lead to unique amorphous, typically nano- to micrometer-sized, materials. The new paradigm of metastable eutectic behavior opens the door to new and exciting research opportunities in uncovering the many implications of these unique amorphous, and typically nano-to micrometer-sized, metastable eutectic materials.

  1. Metastable Eutectic Equilibrium in Natural Environments: Recent Developments and Research Opportunities

    NASA Technical Reports Server (NTRS)

    Rietmeijer, Fans J. M.; Nuth, Joseph A., II; Jablonska, Mariola; Karner, James M.

    2000-01-01

    Chemical ordering at metastable eutectics was recognized in non-equilibrium gas-to- solid condensation experiments to constrain 'silicate' dust formation in O-rich circumstellar environments. The predictable metastable eutectic behavior successfully predicted the observed ferromagnesiosilica, compositions of circumstellar dust, presolar and solar nebula grains in the matrix of the collected aggregate IDPs. Many of the experimentally determined metastable eutectic solids match the fundamental building blocks of common rock-forming layer silicates: this could have implications for the origin of Life. The physical conditions conducive to metastable eutectic behavior, i.e. high temperature and (ultra)fast quenching, lead to unique amorphous, typically nano- to micrometer-sized, materials. The new paradigm of metastable eutectic behavior opens the door to new and exciting research opportunities in uncovering the many implications of these unique amorphous and typically nano- to micrometer-sized, metastable eutectic materials.

  2. Local anesthetic cream prepared from lidocaine-tetracaine eutectic mixture.

    PubMed

    Ohzeki, Keiichi; Kitahara, Masaki; Suzuki, Noriko; Taguchi, Kyoji; Yamazaki, Yuki; Akiyama, Shinji; Takahashi, Kentaro; Kanzaki, Yasushi

    2008-04-01

    Local anesthetic creams for the clinical treatment of conditions such as postherpetic neuralgia were prepared as an in-house formulation from the eutectic mixture of lidocaine-tetracaine (LT cream) using two eutectic mixtures of local anesthetic (EMLA) type bases. The LT formulation was compared with a lidocaine-prilocaine (LP cream) eutectic mixture formulated using the same base as EMLA. The chemical stability of lidocaine was examined in advance and was found to be stable for more than 3 months either in LT cream or in LP cream. The release rate of lidocaine from the formulated creams was examined using a cellulose ester membrane. The release rate of lidocaine from LT cream was similar to that from LP cream. The release rate of tetracaine was slightly slower than that of lidocaine in LT cream reflecting the larger molecular size of tetracaine. The penetration rate was examined in vitro using a Yucatan micropig skin. The penetration rate of lidocaine was similar between LT and LP creams. Infiltration anesthesia action examined in guinea pigs indicated that the difference between the two creams was statistically insignificant. The present study suggests the equivalence of the LT and LP creams as a local anesthetic and the potential of LT cream for clinical use either in the easy formulation or in the low-cost formulation.

  3. Giant magnetoresistive heterogeneous alloys and method of making same

    DOEpatents

    Bernardi, J.J.; Thomas, G.; Huetten, A.R.

    1998-10-20

    The inventive material exhibits giant magnetoresistance upon application of an external magnetic field at room temperature. The hysteresis is minimal. The inventive material has a magnetic phase formed by eutectic decomposition. The bulk material comprises a plurality of regions characterized by (a) the presence of magnetic lamellae wherein the lamellae are separated by a distance smaller than the mean free path of the conduction electrons, and (b) a matrix composition having nonmagnetic properties that is interposed between the lamellae within the regions. The inventive, rapidly quenched, eutectic alloys form microstructure lamellae having antiparallel antiferromagnetic coupling and give rise to GMR properties. The inventive materials made according to the inventive process yielded commercially acceptable quantities and timeframes. Annealing destroyed the microstructure lamellae and the GMR effect. Noneutectic alloys did not exhibit the antiparallel microstructure lamellae and did not possess GMR properties. 7 figs.

  4. Giant magnetoresistive heterogeneous alloys and method of making same

    DOEpatents

    Bernardi, J.J.; Thomas, G.; Huetten, A.R.

    1999-03-16

    The inventive material exhibits giant magnetoresistance upon application of an external magnetic field at room temperature. The hysteresis is minimal. The inventive material has a magnetic phase formed by eutectic decomposition. The bulk material comprises a plurality of regions characterized by (a) the presence of magnetic lamellae wherein the lamellae are separated by a distance smaller than the mean free path of the conduction electrons, and (b) a matrix composition having nonmagnetic properties that is interposed between the lamellae within the regions. The inventive, rapidly quenched, eutectic alloys form microstructure lamellae having antiparallel antiferromagnetic coupling and give rise to GMR properties. The inventive materials made according to the inventive process yielded commercially acceptable quantities and timeframes. Annealing destroyed the microstructure lamellae and the GMR effect. Noneutectic alloys did not exhibit the antiparallel microstructure lamellae and did not possess GMR properties. 7 figs.

  5. Giant magnetoresistive heterogeneous alloys and method of making same

    DOEpatents

    Bernardi, Johannes J.; Thomas, Gareth; Huetten, Andreas R.

    1998-01-01

    The inventive material exhibits giant magnetoresistance upon application of an external magnetic field at room temperature. The hysteresis is minimal. The inventive material has a magnetic phase formed by eutectic decomposition. The bulk material comprises a plurality of regions characterized by a) the presence of magnetic lamellae wherein the lamellae are separated by a distance smaller than the mean free path of the conduction electrons, and b) a matrix composition having nonmagnetic properties that is interposed between the lamellae within the regions. The inventive, rapidly quenched, eutectic alloys form microstructure lamellae having antiparallel antiferromagnetic coupling and give rise to GMR properties. The inventive materials made according to the inventive process yielded commercially acceptable quantities and timeframes. Annealing destroyed the microstructure lamellae and the GMR effect. Noneutectic alloys did not exhibit the antiparallel microstructure lamellae and did not possess GMR properties.

  6. Giant magnetoresistive heterogeneous alloys and method of making same

    DOEpatents

    Bernardi, Johannes J.; Thomas, Gareth; Huetten, Andreas R.

    1999-01-01

    The inventive material exhibits giant magnetoresistance upon application of an external magnetic field at room temperature. The hysteresis is minimal. The inventive material has a magnetic phase formed by eutectic decomposition. The bulk material comprises a plurality of regions characterized by a) the presence of magnetic lamellae wherein the lamellae are separated by a distance smaller than the mean free path of the conduction electrons, and b) a matrix composition having nonmagnetic properties that is interposed between the lamellae within the regions. The inventive, rapidly quenched, eutectic alloys form microstructure lamellae having antiparallel antiferromagnetic coupling and give rise to GMR properties. The inventive materials made according to the inventive process yielded commercially acceptable quantities and timeframes. Annealing destroyed the microstructure lamellae and the GMR effect. Noneutectic alloys did not exhibit the antiparallel microstructure lamellae and did not possess GMR properties.

  7. Solidification behavior and structure of Al-Cu alloy welds

    SciTech Connect

    Brooks, J.A.; Li, M.; Yang, N.C.Y.

    1997-09-01

    The microsegregation behavior of electron beam (EB) and gas tungsten arc (GTA) welds of Al-Cu alloys covering a range from 0.19 to 7.74 wt% Cu were characterized for dendrite core concentrations and fraction eutectic solidification. Although a single weld speed of 12.7 mm/sec was used, some differences were observed in the segregation behavior of the two weld types. The microsegregation behavior was also modeled using a finite differences technique considering dendrite tip and eutectic undercooling and solid state diffusion. Fairly good agreement was observed between measured and calculated segregation behavior although differences between the two weld types could not be completely accounted for. The concept of dendrite tip undercooling was used to explain the formation of a single through thickness centerline grain in the higher alloy content GTA welds.

  8. A solidification model for unmodified, Na-modified and Sr-modified Al-Si alloys

    NASA Astrophysics Data System (ADS)

    Tiedje, N. S.; Hattel, J.; Taylor, J. A.; Easton, M. A.

    2012-01-01

    An addition of small amounts of Na and Sr is commonly used in the industry to modify the eutectic in Al-Si alloys. Both Na and Sr suppress nucleation of the eutectic forcing nucleation and growth to take place at higher undercooling than in the unmodified material. Thus the scale of the eutectic and the shape of the Si crystals are modified to a fine fibrous form so that the ductility of the material is increased. In the present work a one-dimensional numerical model is proposed that describes nucleation and growth of both primary dendrites and eutectic grains as a function of cooling conditions and modification. The model assumes that dendrites nucleate easily when the liquidus temperature is reached and that they grow as heat is extracted by the mould. Nucleation of the eutectic grains depends on local undercooling and growth is governed by a balance between growth of the eutectic grains and the rate at which heat is extracted by the mould. Experimental data is used to determine constants in the nucleation function. It is shown how cooling conditions and mode of modification influence nucleation and growth conditions.

  9. Thermodynamic properties of La-Ga-Al and U-Ga-Al alloys and the separation factor of U/La couple in the molten salt-liquid metal system

    NASA Astrophysics Data System (ADS)

    Novoselova, A.; Smolenski, V.; Volkovich, V. A.; Ivanov, A. B.; Osipenko, A.; Griffiths, T. R.

    2015-11-01

    The electrochemical behaviour of lanthanum and uranium was studied in fused 3LiCl-2KCl eutectic and Ga-Al eutectic liquid metal alloy between 723 and 823 K. Electrode potentials were recorded vs. Cl-/Cl2 reference electrode and the temperature dependencies of the apparent standard potentials of La-(Ga-Al) and U-(Ga-Al) alloys were determined. Lanthanum and uranium activity coefficients and U/La couple separation factor were calculated. Partial excess free Gibbs energy, partial enthalpy of mixing and partial excess entropy of La-(Ga-Al) and U-(Ga-Al) alloys were estimated.

  10. Cr{sub 2}Nb-based alloy development

    SciTech Connect

    Liu, C.T.; Horton, J.A.; Carmichael, C.A.

    1996-05-01

    This paper summarizes recent progress in developing Cr{sub 2}Nb/Cr(Nb) alloys for structural use in advanced fossil energy conversion systems. Alloy additions were added to control the microstructure and mechanical properties. Two beneficial elements have been identified among all alloying additions added to the alloys. One element is effective in refining the coarse eutectic structure and thus substantially improves the compressive strength and ductility of the alloys. The other element enhances oxidation resistance without sacrificing the ductility. The tensile properties are sensitive to cast defects, which can not be effectively reduced by HIPping at 1450-1580{degrees}C and/or directionally solidifying via a floating zone remelting method.

  11. Microstructural Evolution and Compressive Properties of Two-Phase Nb-Fe Alloys Containing the C14 Laves Phase NbFe2 Intermetallic Compound

    NASA Astrophysics Data System (ADS)

    Li, K. W.; Wang, X. B.; Wang, W. X.; Li, S. M.; Gong, D. Q.; Fu, H. Z.

    2016-02-01

    Microstructural evolution and compressive properties of two-phase Nb-Fe binary alloys based on the C14 Laves phase NbFe2 were characterized at both the hypo- and hypereutectic compositions. The experimental results indicated that the microstructures of the two alloys consisted of fully eutectics containing Fe and NbFe2 phases at the bottom of the ingots corresponding to the largest solidification rates. With the decrease of solidification rate, the microstructures developed into primary Fe (NbFe2) dendrites plus eutectics in the middle and top parts of the ingots. The microstructural evolutions along the axis of the ingots were analyzed by considering the competitive growth between the primary phase and eutectic as well as using microstructure selection models based on the maximum interface temperature criterion. Furthermore, the compressive properties of the two alloys were measured and the enhancements were explained in terms of the second Fe phase and halo toughening mechanisms.

  12. Bonding of sapphire to sapphire by eutectic mixture of aluminum oxide and zirconium oxide

    NASA Technical Reports Server (NTRS)

    Deluca, J. J. (Inventor)

    1979-01-01

    An element comprising sapphire, ruby or blue sapphire can be bonded to another element of such material with a eutectic mixture of aluminum oxide and zirconium oxide. The bonding mixture may be applied in the form of a distilled water slurry or by electron beam vapor deposition. In one embodiment the eutectic is formed in situ by applying a layer of zirconium oxide and then heating the assembly to a temperature above the eutectic temperature and below the melting point of the material from which the elements are formed. The formation of a sapphire rubidium maser cell utilizing eutectic bonding is shown.

  13. Bonding of sapphire to sapphire by eutectic mixture of aluminum oxide and zirconium oxide

    NASA Technical Reports Server (NTRS)

    Deluca, J. J. (Inventor)

    1975-01-01

    Bonding of an element comprising sapphire, ruby or blue sapphire to another element of such material with a eutectic mixture of aluminum oxide and zirconium oxide is discussed. The bonding mixture may be applied in the form of a distilled water slurry or by electron beam vapor deposition. In one embodiment the eutectic is formed in situ by applying a layer of zirconium oxide and then heating the assembly to a temperature above the eutectic temperature and below the melting point of the material from which the elements are formed. The formation of a sapphire rubidium maser cell utilizing eutectic bonding is shown.

  14. The thermophysical and transport properties of eutectic NaK near room temperature

    SciTech Connect

    O'Donnell, W.J.; Papanikolaou, P.G.; Reed, C.B.

    1989-02-01

    The purpose of this report is to compile recommended room temperature thermophysical properties of NaK/sub 78/. The report was prepared to provide a single unified collection of property values for the eutectic sodium-potassium alloy. These properties include density, kinematic and absolute viscosities, thermal conductivity, specific heat, electrical resistivity, electrical conductivity, Prandtl number, and thermal diffusivity. Each section of the report contains a completely referenced property that focuses in the 0--80/degree/C temperature range. All available data for each property have been taken from original publications. The individual sections are organized following a specific outline, considering: discussion of experimental methods, discussion of sources and error, discussion of each reference, tabular presentation of all available data, graphical presentation of the data, recommendations, tabular presentation of recommended values, an equation to calculate recommended values, and a graphical presentation of the recommended curve (0--80/degree/C) generated from the above equation. Also included are experimental methods, whether the references included equations to fit the data, and whether or not these references were primary sources. 26 refs., 12 figs., 14 tabs.

  15. Interfacial reaction of eutectic AuSi solder with Si (100) and Si (111) surfaces

    NASA Astrophysics Data System (ADS)

    Jang, Jin-Wook; Hayes, Scott; Lin, Jong-Kai; Frear, Darrel R.

    2004-06-01

    The dissolution behavior of Si (100) and (111) dies by eutectic AuSi solder was investigated. On the Si (100) surface, the dissolution primarily occurred by the formation of craters resulting in a rough surface. The dissolution of the Si (111) resulted in a relatively smooth surface. The morphology of the Si (100) surface during a AuSi soldering reaction exhibited more time-dependent behavior and the etching craters on a Si (100) surface grew larger with time whereas Si (111) did not significantly change. This difference was ascribed to the surface energy differences between Si (111) and (100) surfaces that resulted in the two- and three-dimensional dissolution behaviors, respectively. This difference plays an important role in the formation of voids during the AuSi die bonding. The etching craters on Si (100) act as a AuSi solder sink and the regions surrounded by etch pits tend to become voids. For Si (111), flat surfaces were observed in the voided regions. Cross section analysis showed that no solder reaction occurred in the voided region of the Si (111) surface. This suggests the possibility of the formation of a thin inert layer in a potentially voided region prior to assembly. To achieve void-free die bonding, different parameters must be adjusted to the Si (100) and Si (111) surfaces with the AuSi alloy.

  16. Strain gauges of GaSbFeGa1.3 eutectic composites

    NASA Astrophysics Data System (ADS)

    Aliyev, M. I.; Khalilova, A. A.; Arasly, D. H.; Rahimov, R. N.; Tanoglu, M.; Ozyuzer, L.

    2004-12-01

    A needle-shaped metallic FeGa1.3 phase oriented in a specific direction and uniformly distributed within a GaSb matrix was grown by a vertical Bridgman method. Strain-gauge characteristics, such as strain-sensitivity coefficient (S), temperature coefficient of strain sensitivity (TCS) and temperature coefficient of resistance, of GaSb and GaSbFeGa1.3 eutectic alloy have been investigated in the range of 200 to 400 K under deformation up to strains of 1.3×10-3. The value of S of the GaSbFeGa1.3 composition is measured to be 40±5 and its TCS is about 0.2 % deg-1 when the current is perpendicular to the needles and the needles are parallel to the plane of the gauge substrate. The strain-sensitivity characteristics are linear and hysteresis free in the investigated temperature range in the aforementioned direction. It was found that GaSbFeGa1.3-based strain gauges possess better deformation characteristics than GaSb-based gauges.

  17. CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES

    SciTech Connect

    Unknown

    1999-04-01

    The project, ''Catalytic Gasification of Coal Using Eutectic Salt Mixtures'', is being conducted jointly by Clark Atlanta University (CAU), the University of Tennessee Space Institute (UTSI) and the Georgia Institute of Technology (GT). The aims of the project are to: identify appropriate eutectic salt mixture catalysts for the gasification of Illinois No.6 coal; evaluate various impregnation or catalyst addition methods to improve catalyst dispersion; evaluate effects of major process variables (e.g., temperature, system pressure, etc.) on coal gasification; evaluate the recovery, regeneration and recycle of the spent catalysts in a bench-scale fixed bed reactor; and conduct thorough analysis and modeling of the gasification process to provide a better understanding of the fundamental mechanisms and kinetics of the process. The eutectic catalysts increased gasification rate significantly. The methods of catalyst preparation and addition had significant effect on the catalytic activity and coal gasification. The incipient wetness method gave more uniform catalyst distribution than that of physical mixing for the soluble catalysts resulting in higher gasification rates for the incipient wetness samples. The catalytic activity increased by varying degrees with catalyst loading. The above results are especially important since the eutectic catalysts (with low melting points) yield significant gasification rates even at low temperatures. Among the ternary eutectic catalysts studied, the system 39% Li{sub 2}CO{sub 3}-38.5% Na{sub 2}CO{sub 3}-22.5% Rb{sub 2}CO{sub 3} showed the best activity and will be used for further bench scale fixed-bed gasification reactor in the next period. Based on the Clark Atlanta University studies in the previous reporting period, the project team selected the 43.5% Li{sub 2}CO{sub 3}-31.5% Na{sub 2}CO{sub 3}-25% K{sub 2}CO{sub 3} ternary eutectic and the 29% Na{sub 2}CO{sub 3}-71% K{sub 2}CO{sub 3} binary eutectic for the fixed-bed studies

  18. Thermodynamic assessment of solubility and activity of iron, chromium, and nickel in lead bismuth eutectic

    NASA Astrophysics Data System (ADS)

    Gossé, Stéphane

    2014-06-01

    Lead-Bismuth Eutectic (LBE) is a heavy liquid alloy used as a coolant for the Lead-Cooled Fast Reactors and spallation target for Accelerator Driven Systems. LBE is also considered in sodium fast reactor designs as coolant in secondary circuit to avoid any occurrence of the reaction between sodium and water in steam generators. Even if this coolant presents many advantages due to its thermophysical properties, corrosion towards structural materials remains one of the major issues of LBE. Because corrosion in LBE is partly driven by dissolution processes, the solubility and chemical activity of the main elements of the alloy are the key parameters to model the related corrosion processes. Using the Calphad method and the Thermo-Calc software, a thermodynamic database was developed to assess the interaction between Cr-Ni-Fe alloys and LBE. The current thermodynamic data on the Cr-Fe-Ni + Bi-Pb quinary system was reviewed and the Bi-Cr and Cr-Pb binary phase diagrams were assessed. Fe, Cr and Ni solubilities (in at. fraction, T in K) at LBE composition were calculated: Fe solubility at LBE composition: log10 (SFe)=0.5719-4398.6T (399-1173 K) Cr solubility at LBE composition: log10 (SCr)=-0.2757-3056.1T (399-1173 K) Ni solubility at LBE composition: log10 (SNi)=2.8717-2932.9T (528-742 K) log10 (SNi)=0.2871-1006.3T (742-1173 K) Then, the thermodynamic assessment performed in this study was used to predict more accurately the Fe, Cr and Ni activities and solubilities in the case of four austenitic model alloys also studied in the framework of corrosion tests [1]. The calculated activities and solubilities provide thermodynamic data to better understand dissolution or precipitation phenomena observed during LBE corrosion processes.

  19. Diffusion bonding of Al7075 alloy to titanium aluminum vanadate alloy

    NASA Astrophysics Data System (ADS)

    Alhazaa, Abdulaziz Nasser

    The aluminum alloy (Al7075) and titanium alloy (Ti-6Al-4V) are used in a variety of applications in the aerospace industry. However, the high cost of Ti-6Al-4V alloy has been a major factor which has limited its use and therefore, the ability to join Al7075 alloy to Ti-6Al-4V alloy can provide a product that is less costly, but retains the high strength and light weight properties necessary for the transport industry. However, the large difference in the physical properties between these two alloys prevents the use of conventional joining techniques such as fusion welding to join these dissimilar alloys. Therefore, the diffusion bonding technique was used to join Al7075 alloy to Ti-6Al-4V alloy with the objective of minimizing microstructural changes of the two alloys during the bonding process. In this thesis, solid state and liquid phase bonding processes were undertaken. Solid state bonding was employed without interlayers and was successful at 510°C and 7 MPa. The bond interface showed an absence of the oxides due to the dissolution of oxygen into the titanium solution. Bonds made using copper interlayers at a temperature sufficient enough to form eutectic liquid formation between copper and aluminum were produced. The intermetallics theta(Al2Cu), S(Al2CuMg) and T(Al2Mg3Zn3) were identified at the aluminum interface while Cu3Ti2 intermetallic was identified at the titanium interface. Bonds made using tin based alloys interlayers and copper coatings were successful and gave the highest shear strength. The eutectic formation on the Al7075 alloy was responsible for joint formation at the aluminum interface while the formation of Sn3Ti5 intermetallic was responsible for the joint formation at titanium interface. The corrosion rate of the bonds decreased with increasing bonding time for joints made using the tin based interlayer in 3% NaCl solution. However, the presence of copper within the joint increased the corrosion rate of the bonds and this was attributed to

  20. Electrodeposition, Morphology, Composition, and Corrosion Performance of Zn-Mn Coatings from a Deep Eutectic Solvent

    NASA Astrophysics Data System (ADS)

    Fashu, S.; Gu, C. D.; Zhang, J. L.; Zheng, H.; Wang, X. L.; Tu, J. P.

    2015-01-01

    Different Zn-Mn coatings were successfully electrodeposited on copper substrates from deep eutectic solvent-based electrolytes containing boric acid as an additive. The main objective of this work was to optimize the Zn/Mn ratios and morphologies of the as-electrodeposited Zn-Mn films in order to obtain better corrosion protection performance coatings. The electrodeposition behaviors of Zn-Mn alloys as studied by cyclic voltammetry showed that with increase in electrolyte Mn(II) concentration, Zn(II) ion reduction occurs at higher overpotentials while Mn reduction occurs at lower overpotentials, and this in turn enhances Mn incorporation into the deposit. Characterization results showed that the electrodeposition potential and electrolyte Mn(II) concentration significantly affects the Mn content, crystal structure, surface morphology, and corrosion performance of the deposits. With increase in electrodeposition potential and electrolyte Mn(II) concentration, the alloy Mn increased and the grain morphology was refined. The crystal structure of Zn-Mn deposits consists of Zn and hexagonal close packed ɛ-phase Zn-Mn at low electrodeposition potentials and low electrolyte Mn(II) content. However, at high electrodeposition potentials and electrolyte Mn(II) contents, the crystal structure was only composed of hexagonal close packed ɛ-phase Zn-Mn. Corrosion measurements show that all the Zn-Mn samples have a passivating behavior and exhibits higher corrosion resistances when compared to those from aqueous solutions. Thus, optimum electrodeposition potential and electrolyte Mn(II) concentration were determined producing compact Zn-Mn films with the best corrosion resistance.

  1. Changes in the interface structure and strength of diffusion brazed joints of Al-Si alloy castings

    SciTech Connect

    Osawa, T.

    1995-06-01

    The diffusion brazing process, which utilizes diffusion between the base metal and the filler metal, has been tried for joining Al-Si alloy castings. If a ternary eutectic Al-Cu-Si alloy system with a lower melting point than the Al-Si system base metal is produced at the braze interface by the diffusion reaction between the base metal and the cooper filler metal, it may be possible to join an Al-Si system alloy casting by the diffusion brazing process, using a ternary eutectic Al-Si-Cu alloy as a filler metal. In this experiment both copper and brass materials were used as preforms. It was clarified that the diffusion brazing process with a copper or brass preform could be used for all hypoeutectic, eutectic and hypereutectic alloys of Al-Si system castings, and that the minimum temperature where the braze interface, showed a liquid phase structure was 530 C for the copper preform and 510 C for the brass preform. The shear strength of the diffusion brazed joint was dependent on the chemical compositions of the base metal, the type of material for the preform, and brazing temperature and time. The maximum strength of the diffusion brazed joint under optimum conditions was 130 to 150 MPa for the base metal of both Al-7Si and Al-12Si alloy castings and 100 to 130 MPa for the base metal of Al-20Si alloy casting.

  2. Constitution of pseudobinary hypoeutectic beta-NiAl + alpha-V alloys

    NASA Technical Reports Server (NTRS)

    Cotton, J. D.; Kaufman, M. J.; Noebe, R. D.

    1991-01-01

    The formation of pseudobinary eutectics between NiAl (beta) and V (alpha) at high temperatures was investigated as a possible way of improving the ductility and toughness of the alloy. It is found that a pseudobinary eutectic, characterized by a large beta+alpha field, is formed in the Ni-Al-V ternary system below about 1370 C. The high-temperature solubility of V in beta is about 14 percent, decreasing markedly with decreasing temperature and increasing Al content above 50 at. pct Al. The pseudobinary hypoeutectic exibits crack resistance under indentation loading.

  3. Studies on copper alloys containing chromium on the copper side phase diagram

    NASA Technical Reports Server (NTRS)

    Doi, T.

    1984-01-01

    Specimens were prepared from vacuum melted alloys of high purity vacuum melted copper and electrolytic chromium. The liquidus and eutectic point were determined by thermal analysis. The eutectic temperature is 1974.8 F and its composition is 1.28 wt% of chromium. The determination of solid solubility of chromium in copper was made by microscopic observation and electrical resistivity measurement. The solubility of chromium in solid copper is 0.6 wt% at 1050 F, 0.4 wt% at 1000 F, 0.25 wt% at 950 F, 0.17 wt% at 900 F, and 0.30 wt% at 840 F.

  4. Constitution of pseudobinary hypoeutectic beta-NiAl + alpha-V alloys

    NASA Technical Reports Server (NTRS)

    Cotton, J. D.; Kaufman, M. J.; Noebe, R. D.

    1991-01-01

    The formation of pseudobinary eutectics between NiAl (beta) and V (alpha) at high temperatures was investigated as a possible way of improving the ductility and toughness of the alloy. It is found that a pseudobinary eutectic, characterized by a large beta+alpha field, is formed in the Ni-Al-V ternary system below about 1370 C. The high-temperature solubility of V in beta is about 14 percent, decreasing markedly with decreasing temperature and increasing Al content above 50 at. pct Al. The pseudobinary hypoeutectic exibits crack resistance under indentation loading.

  5. Thermodynamic Properties of Liquid Ag-Au-Sn Alloys

    NASA Astrophysics Data System (ADS)

    Hindler, M.; Knott, S.; Mikula, A.

    2010-10-01

    The thermodynamic properties of liquid Ag-Au-Sn alloys were studied with an electromotive force (EMF) method using the eutectic mixture of KCl/LiCl as a liquid electrolyte. Activities of Sn in the liquid alloys were measured at three cross-sections with constant molar ratios of Ag:Au = 2:1, 1:1, and 1:2 with tin in the concentration range between 20 at.% and 90 at.% from the liquidus of the samples up to 1030 K. The integral Gibbs energies at 973 K and the integral enthalpies were calculated by Gibbs-Duhem integration.

  6. Microstructural evolution with various Ti contents in Fe-based hardfacing alloys using a GTAW technique

    NASA Astrophysics Data System (ADS)

    Hsieh, Chih-Chun; Liu, Yi-Chia; Wang, Jia-Siang; Wu, Weite

    2014-07-01

    The aim of this study is to discuss the effect of microstructural development with different Ti contents in Fe-based hardfacing alloys. A series of Fe-Cr-C-Si-Mn-xTi alloy fillers was deposited on SS400 low carbon steel substrate using oscillating gas tungsten arc welding. The microstructure in the Fe-based hardfacing alloy without Ti content addition included: the primary γ, eutectic γ+(Fe,Cr)3C, eutectic γ+(Fe,Cr)2C and martensite. With increasing Ti contents, the microstructures showed the primary TiC carbide, γ phase and eutectic γ+(Fe,Cr,Ti)3C. The amount and size of TiC carbide in the hardfacing layers increased as the Ti content increased. However, the eutectic γ+(Fe,Cr,Ti)3C content decreased as the Ti content increased. According to the results of the hardness test, the lowest hardness value (HRC 54.93) was found with 0% wt% Ti and the highest hardness (HRC 60.29) was observed with 4.87 wt% Ti.

  7. Synthesis of cerium rich intermetallics using molten metal eutectics

    NASA Astrophysics Data System (ADS)

    Tucker, Patricia Christine

    Metal eutectic fluxes are useful for exploratory synthesis of new intermetallic phases. In this work the use of cerium/transition metal eutectics such as: Ce/Co, Ce/Ni, and Ce/Fe have yielded many new synthetically and magnetically complex phases. Structural units that were previously observed in phases grown in La/Ni eutectic reactions have also been observed in new structures and analogs grown from cerium/transition metal eutectics. These structural units include a main group element coordinated by 9 rare-earth atoms (such as the Al Ce9 clusters seen in Ce31.0(2)Fe11.8(5)Al6.5(6) B13C4), trigonal planar FeC3 units (also seen in Ce31.0(2)Fe11.8(5)Al6.5(6)B 13C4), iron clusters capped by light elements (Fe4C 6 frustrated tetrahedral in Ce21Fe8M7C 14, and larger Fe clusters in Ce33Fe14B25 C34). Variants of these building blocks were observed in Ce10Co2B7C16 with square Co units and chains of B and C connected to them, Fe2C8 units observed in Ce7Fe2C9, and FeC4 observed in Ce4FeGa0.85Al0.15C4 and Ce4FeAlC4. Two new phases were grown from Ce/Fe eutectic, Ce33Fe 14B25C34 and Ce33Fe13B 18C34 which exhibits very similar structures, but significantly different magnetic behavior. Structurally these two phases are similar. Both crystallize in the Im-3m space group, but differ by the centering of the Fe clusters. Ce33Fe14B25C34 contains Fe clusters centered by B atoms and Al doped on the Fe2 site. In Ce33Fe13B18C34, the Fe cluster is a perfect cuboctahedron. Ce33Fe14B25 C34 exhibits mixed valent behavior of cerium at 75K and no magnetic moment on iron, where-as Ce33Fe13B18C 34 exhibits tetravalent cerium and its iron clusters undergo a ferromagnetic transition at 180K. Another borocarbide, Ce10Co2B7C 16 was synthesized from Ce/Co eutectic flux. This structure features squares of Co surrounded by chains of C and B and a sea of cerium atoms. Temperature dependent magnetic susceptibility measurements at 1 Tesla were fit to a modified Curie-Weiss law and a moment per Ce was

  8. Alloy materials

    DOEpatents

    Hans Thieme, Cornelis Leo; Thompson, Elliott D.; Fritzemeier, Leslie G.; Cameron, Robert D.; Siegal, Edward J.

    2002-01-01

    An alloy that contains at least two metals and can be used as a substrate for a superconductor is disclosed. The alloy can contain an oxide former. The alloy can have a biaxial or cube texture. The substrate can be used in a multilayer superconductor, which can further include one or more buffer layers disposed between the substrate and the superconductor material. The alloys can be made a by process that involves first rolling the alloy then annealing the alloy. A relatively large volume percentage of the alloy can be formed of grains having a biaxial or cube texture.

  9. Length scale of the dendritic microstructure affecting tensile properties of Al-(Ag)-(Cu) alloys

    NASA Astrophysics Data System (ADS)

    Duarte, Roberto N.; Faria, Jonas D.; Brito, Crystopher; Veríssimo, Nathalia C.; Cheung, Noé; Garcia, Amauri

    2016-12-01

    The dependence of tensile properties on the length scale of the dendritic morphology of Al-Cu, Al-Ag and Al-Ag-Cu alloys is experimentally investigated. These alloys were directionally solidified (DS) under a wide range of cooling rates (Ṫ), permitting extensive microstructural scales to be examined. Experimental growth laws are proposed relating the primary dendritic arm spacing, λ1 to Ṫ and tensile properties to λ1. It is shown that the most significant effect of the scale of λ1 on the tensile properties is that of the ternary alloy, which is attributed to the more homogeneous distribution of the eutectic mixture for smaller λ1 and by the combined reinforcement roles of the intermetallics present in the ternary eutectic: Al2Cu and nonequilibrium Ag3Al.

  10. 3D study of intermetallics and their effect on the corrosion morphology of rheocast aluminium alloy

    SciTech Connect

    Mingo, B.; Arrabal, R.; Pardo, A.; Matykina, E.; Skeldon, P.

    2016-02-15

    In the present study, the effect of heat treatment T6.1 on the microstructure and corrosion behaviour of rheocast aluminium alloy A356 is investigated on the basis of 2D/3D characterization techniques and electrochemical and SKPFM measurements. Heat treatment strengthens the α-Al matrix, modifies the intermetallic particles and spheroidizes eutectic Si. These changes do not modify significantly the corrosion behaviour of the alloy. 3D SEM-Tomography clearly shows that the corrosion advances in the shape of narrow paths between closely spaced intermetallics without a major influence of eutectic Si. - Highlights: • T6.1 spheroidizes Si, strengthens the matrix and modifies the intermetallics. • Electrochemical behaviour of untreated and heat-treated alloys is similar. • 3D SEM-Tomography provides additional information on the corrosion morphology. • Corrosion advances as paths between intermetallics with little influence of Si.

  11. Solidification Reaction Sequence of Co-Rich Nb-Al-Co Alloys

    NASA Astrophysics Data System (ADS)

    Feitosa, L. M.; D'Souza, N.; West, G. D.; Dong, H. B.

    2017-08-01

    The freezing reaction sequence of Co-rich Nb-Al-Co ternary alloys with emphasis on the formation of Laves and Heusler phases has been examined. For Co-rich alloys, the solidification reaction sequence is observed as primary freezing of α-Co and CoAl phases, subsequent [Co + C36] and [CoAl + C36] eutectics, and the final ternary eutectic reaction [L → α-Co + C36 + CoAl]. The compositions of solidified α-Co and C36 phases agree with the corresponding vertices of the tie-triangle at the solidus temperatures. When the Nb concentration is over 20 at. pct in Co-rich alloys, the quasi-peritectic reaction [L + Co2AlNb → C36 + CoAl] does not occur as equilibrium prediction. The formation of C36 and CoAl phases occurs through solid precipitation and must be distinguished from a solidification reaction.

  12. Effect of Rare Earth Metals on the Microstructure of Al-Si Based Alloys.

    PubMed

    Alkahtani, Saleh A; Elgallad, Emad M; Tash, Mahmoud M; Samuel, Agnes M; Samuel, Fawzy H

    2016-01-13

    The present study was performed on A356 alloy [Al-7 wt %Si 0.0.35 wt %Mg]. To that La and Ce were added individually or combined up to 1.5 wt % each. The results show that these rare earth elements affect only the alloy melting temperature with no marked change in the temperature of Al-Si eutectic precipitation. Additionally, rare earth metals have no modification effect up to 1.5 wt %. In addition, La and Ce tend to react with Sr leading to modification degradation. In order to achieve noticeable modification of eutectic Si particles, the concentration of rare earth metals should exceed 1.5 wt %, which simultaneously results in the precipitation of a fairly large volume fraction of insoluble intermetallics. The precipitation of these complex intermetallics is expected to have a negative effect on the alloy performance.

  13. Effect of Rare Earth Metals on the Microstructure of Al-Si Based Alloys

    PubMed Central

    Alkahtani, Saleh A.; Elgallad, Emad M.; Tash, Mahmoud M.; Samuel, Agnes M.; Samuel, Fawzy H.

    2016-01-01

    The present study was performed on A356 alloy [Al-7 wt %Si 0.0.35 wt %Mg]. To that La and Ce were added individually or combined up to 1.5 wt % each. The results show that these rare earth elements affect only the alloy melting temperature with no marked change in the temperature of Al-Si eutectic precipitation. Additionally, rare earth metals have no modification effect up to 1.5 wt %. In addition, La and Ce tend to react with Sr leading to modification degradation. In order to achieve noticeable modification of eutectic Si particles, the concentration of rare earth metals should exceed 1.5 wt %, which simultaneously results in the precipitation of a fairly large volume fraction of insoluble intermetallics. The precipitation of these complex intermetallics is expected to have a negative effect on the alloy performance. PMID:28787844

  14. Creep in Directionally Solidified NiAl-Mo Eutectics

    SciTech Connect

    Dudova, Marie; Kucharova, Kveta; Bartak, Tomas; Bei, Hongbin; George, Easo P; Somsen, Ch.; Dlouhy, A.

    2011-01-01

    A directionally solidified NiAl-Mo eutectic and an NiAl intermetallic, having respective nominal compositions Ni-45.5Al-9Mo and Ni-45.2Al (at.%), were loaded in compression at 1073 and 1173 K. Formidable strengthening by regularly distributed Mo fibres (average diameter 600 nm, volume fraction 14%) was observed. The fibres can support compression stresses transferred from the plastically deforming matrix up to a critical stress of the order of 2.5 GPa, at which point they yield. Microstructural evidence is provided for the dislocation-mediated stress transfer from the NiAl to the Mo phase.

  15. Solidification of NaCl-NaF eutectic in space

    NASA Technical Reports Server (NTRS)

    Yue, A. S.; Yu, J. G.

    1974-01-01

    Continuous and discontinuous NaF fibers, embedded in a NaCl matrix, have been produced in space and on earth, respectively. The production of continuous fibers in a eutectic mixture was attributed to the absence of convection current in the liquid during solidification in space. Image transmission and optical transmittance measurements of transverse sections of the space-grown and earth-grown ingots were made with a light microscope and a spectrometer. It was found that better optical properties were obtained from samples grown in space. This was attributed to a better alignment of NaF fibers along the ingot axis.

  16. Deep eutectic solvents in countercurrent and centrifugal partition chromatography.

    PubMed

    Roehrer, Simon; Bezold, Franziska; García, Eva Marra; Minceva, Mirjana

    2016-02-19

    Deep eutectic solvents (DESs) were evaluated as solvents in centrifugal partition chromatography, a liquid-liquid chromatography separation technology. To this end, the partition coefficients of ten natural compounds of different hydrophobicity were determined in non-aqueous biphasic systems containing DES. The influence of the composition of DESs and the presence of water in the biphasic system on the partition coefficient were also examined. In addition, several process relevant physical properties of the biphasic system, such as the density and viscosity of the phases, were measured. A mixture of three to four hydrophobic compounds was successfully separated in a centrifugal partition extractor using a heptane/ethanol/DES biphasic system.

  17. Pattern formation and growth kinetics in eutectic systems

    NASA Astrophysics Data System (ADS)

    Teng, Jing

    Growth patterns during liquid/solid phase transformation are governed by simultaneous effects of heat and mass transfer mechanisms, creation of new interfaces, jump of the crystallization units from liquid to solid and their rearrangement in the solid matrix. To examine how the above processes influence the scale of microstructure, two eutectic systems are chosen for the study: a polymeric system polyethylene glycol-p-dibromobenzene (PEG-DBBZ) and a simple molecular system succinonitrile (SCN)-camphor. The scaling law for SCN-camphor system is found to follow the classical Jackson-Hunt model of circular rod eutectic, where the diffusion in the liquid and the interface energy are the main physics governing the two-phase pattern. In contrast, a significantly different scaling law is observed for the polymer system. The interface kinetics of PEG phase and its solute concentration dependence thus have been critically investigated for the first time by directional solidification technique. A model is then proposed that shows that the two-phase pattern in polymers is governed by the interface diffusion and the interface kinetics. In SCN-camphor system, a new branch of eutectic, elliptical shape rod, is found in thin samples where only one layer of camphor rods is present. It is found that the orientation of the ellipse can change from the major axis in the direction of the thickness to the direction of the width as the velocity and/or the sample thickness is decreased. A theoretical model is developed that predicts the spacing and orientation of the elliptical rods in a thin sample. The single phase growth patterns of SCN-camphor system were also examined with emphasis on the three-dimensional single cell and cell/dendrite transition. For the 3D single cell in a capillary tube, the entire cell shape ahead of the eutectic front can be described by the Saffmann-Taylor finger only at extremely low growth rate. A 3D directional solidification model is developed to

  18. Pattern Formation and Growth Kinetics in Eutectic Systems

    SciTech Connect

    Teng, Jing

    2007-01-01

    Growth patterns during liquid/solid phase transformation are governed by simultaneous effects of heat and mass transfer mechanisms, creation of new interfaces, jump of the crystallization units from liquid to solid and their rearrangement in the solid matrix. To examine how the above processes influence the scale of microstructure, two eutectic systems are chosen for the study: a polymeric system polyethylene glycol-p-dibromobenzene (PEG-DBBZ) and a simple molecular system succinonitrile (SCN)-camphor. The scaling law for SCN-camphor system is found to follow the classical Jackson-Hunt model of circular rod eutectic, where the diffusion in the liquid and the interface energy are the main physics governing the two-phase pattern. In contrast, a significantly different scaling law is observed for the polymer system. The interface kinetics of PEG phase and its solute concentration dependence thus have been critically investigated for the first time by directional solidification technique. A model is then proposed that shows that the two-phase pattern in polymers is governed by the interface diffusion and the interface kinetics. In SCN-camphor system, a new branch of eutectic, elliptical shape rodl, is found in thin samples where only one layer of camphor rods is present. It is found that the orientation of the ellipse can change from the major axis in the direction of the thickness to the direction of the width as the velocity and/or the sample thickness is decreased. A theoretical model is developed that predicts the spacing and orientation of the elliptical rods in a thin sample. The single phase growth patterns of SCN-camphor system were also examined with emphasis on the three-dimensional single cell and cell/dendrite transition. For the 3D single cell in a capillary tube, the entire cell shape ahead of the eutectic front can be described by the Saffmann-Taylor finger only at extremely low growth rate. A 3D directional solidification model is developed to

  19. Composition gradients in electrolyzed LiCl-KCl eutectic melts

    NASA Astrophysics Data System (ADS)

    Vallet, C. E.; Heatherly, D. E.; Braunstein, J.

    1983-12-01

    Analysis of transport in a mixed electrolyte has previously predicted significant composition gradients in the LiCl-KCl electrolyte of high temperature LiS/ batteries. Composition gradients in quenched electrolyzed LiCl-KCl eutectic contained in yttria felt are measured with high distance resolution by scanning electron microscopy with energy dispersive X-ray spectroscopy. The reported results include composition profiles of LiCl-KCl coontained in porous Y2O3 and electrolyzed in three cells, two with solid Li-Al electrodes and one with a porous Li-Al anode.

  20. Field Emission Cold Cathode Devices Based on Eutectic Systems

    DTIC Science & Technology

    1981-07-01

    suggested that the most promising candidates are the carbides and borides of tantalum, hafnium and niobium together with zirconium carbide. The choice of...in ternary La-B-X systems, some evidence is available6 5 ’ 6 6( , to suggest that LaB6 and aluminium form a eutectic equilibrium, thereby creating a...the composition of the fibres and matrix. Fibres Matrix Nickel, wt.% 27.9 70.1 Molybdenum, wt.% 65.7 20.8 Tantalim, wt.% 2.0 2.8 Aluminium , wt.% 4.5

  1. Phase dissolution of γ-Mg17Al12 during homogenization of as-cast AZ80 Magnesium alloy and its effect on room temperature mechanical properties

    NASA Astrophysics Data System (ADS)

    Kulkarni, Rahul R.; Prabhu, Nityanand; Hodgson, Peter D.; Kashyap, Bhagwati P.

    As-cast AZ80 Mg alloy contains α-Mg, partially divorce eutectic of α and γ (Mg17Al12), fully divorce eutectic of α and γ, and lamellar eutectic of α and γ phases. During homogenization, second phase (γ-Mg17Al12) gets dissolved can change the mechanical properties. Therefore, the aim of the present work is to bring out the kinetics of dissolution of γ phase and evaluate its effect on mechanical properties. Microstructure evolution during homogenization was investigated as a function of time for 0.5 to 100 h and at the temperatures of 400° and 439°C. In as-cast state, this material was found to contain 70% α-Mg and 30% eutectic phase. With increasing homogenization time, dissolution of lamellar eutectic occurs first which is followed by dissolution of fully divorce eutectic and partially divorce eutectic. The dissolution kinetics of γ phase was analyzed based on the decrease in its volume fraction as a function of time. The time exponent for dissolution was found to be 0.38 and the activation energy for the dissolution of γ phase was found to be 84.1 kJ/mol. This dissolution of γ phase leads to decrease in hardness and tensile strength with increase in homogenization time.

  2. Acoustic and NMR investigations of melting and crystallization of indium-gallium alloys in pores of synthetic opal matrices

    NASA Astrophysics Data System (ADS)

    Pirozerskii, A. L.; Charnaya, E. V.; Lee, M. K.; Chang, L. J.; Nedbai, A. I.; Kumzerov, Yu. A.; Fokin, A. V.; Samoilovich, M. I.; Lebedeva, E. L.; Bugaev, A. S.

    2016-05-01

    The paper presents the results of studying the crystallization and melting processes of Ga-In eutectic alloys, which are embedded in opal matrices, using acoustic and NMR methods. The indium concentrations in the alloys were 4, 6, 9, and 15 at %. Measurements were performed upon cooling from room temperature to complete crystallization of the alloys and subsequent heating. It is revealed how the size effects and alloy composition influence the formation of phases with α- and β-Ga structures and on changes in the melting-temperature ranges. A difference was observed between the results obtained using acoustic and NMR methods, which was attributed to different temperature measurement conditions.

  3. Hydrogen generation using the corrosion of Al-Sn and Al-Si alloys in an alkaline solution

    NASA Astrophysics Data System (ADS)

    Yoo, Jeong-Hyun; Yun, Kwi-Sub; Kalubarme, Ramchandra S.; Park, Choong-Nyeon; Park, Chan-Jin

    2014-07-01

    We investigated the effects of adding Sn and Si to Al alloys on the corrosion of the alloys and the generation of hydrogen from an alkaline solution using the alloys. With increasing Sn content of up to 20 wt% in the Al-Sn alloy, the volume fraction of the Sn phase as a cathodic site at grain boundaries increased, and consequently, the hydrogen generation rate from an alkaline solution by the alloy also increased. In addition, the quenched Al-Sn alloys had smaller grain sizes compared to the furnace-cooled alloys, and accordingly, exhibited a slightly higher hydrogen generation rate. A galvanic cell was formed between the Al grain and the Sn phase of the grain boundary, and accordingly, intergranular type corrosion was observed on the Al-Sn alloys. Compared with the Al-Sn alloys, a more uniform type corrosion was observed on the Al-Si alloys because the nobler Si was uniformly distributed in the eutectic region formed between the primary Al grains. The hydrogen generation rate increased with an increasing Si content up to 10 wt% and was greater for the furnace-cooled samples than that for the quenched samples due to the more clearly formed eutectic structure.

  4. Growth and scintillation properties of Eu doped LiSrI3/LiI eutectics

    NASA Astrophysics Data System (ADS)

    Kamada, Kei; Chiba, Hiroyuki; Yoshino, Masao; Yamaji, Akihiro; Shoji, Yasuhiro; Kurosawa, Shunsuke; Yokota, Yuui; Ohashi, Yuji; Yoshikawa, Akira

    2017-06-01

    Eu doped LiSrI3/LiI eutectics were grown by the Bridgman method in a quartz ample with 4 mm inner diameter. and their directionally solidified eutectic system has been investigated. Growth rate was 0.3 mm/min. The eutectic showed well aligned eutectic structure and optically transparent. Grown Eu doped LiSrI3/LiI eutectic shows 400 nm emission ascribed to Eu2+ 4f-5d transition under X-ray excitation. The light yield was around 26,000 photon/MeV for 662 keV gamma-ray and 35,000 photons for 5.5 MeV alpha-ray.

  5. Roles of Alloy Composition and Grain Refinement on Hot Tearing Susceptibility of 7××× Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Bai, Q. L.; Li, Y.; Li, H. X.; Du, Q.; Zhang, J. S.; Zhuang, L. Z.

    2016-08-01

    During the production of high-strength 7××× aluminum alloys, hot tearing has set up serious obstacles for attaining a sound billet/slab. In this research, some typical 7××× alloys were studied using constrained rod casting together with the measurement of thermal contraction and load development in the freezing range, aiming at investigating their hot tearing susceptibility. The results showed that the hot tearing susceptibility of an alloy depends not only on the thermal contraction in freezing range, which can decide the accumulated thermal strain during solidification, but also on the amount of nonequilibrium eutectics, which can effectively accommodate the thermally induced deformation. Our investigations reveal that Zn content has very profound effect on hot tearing susceptibility. The Zn/Mg ratio of the alloys also plays a remarkable role though it is not as pronounced as Zn content. The effect of Zn/Mg ratio is mainly associated with the amount of nonequilibrium eutectics. Grain refinement will considerably reduce the hot tearing susceptibility. However, excessive addition of grain refiner may promote hot tearing susceptibility of semi-solid alloy due to deteriorated permeability which is very likely to be caused by the heavy grain refinement and the formation of more intermetallic phases.

  6. A Study of Eutectic Gallium Indium Liquid Metal in Microsystems and Interfaces

    NASA Astrophysics Data System (ADS)

    Mohammed, Mohammed Gamal Abdel Naser

    This dissertation studies the behavior of the eutectic alloy of gallium and indium (commonly called EGaIn) in microfluidic channels, on thin metal films and with metal powders. EGaIn is a metal alloy that is liquid at room temperature, has high surface tension and low viscosity. EGaIn forms in presence of oxygen a thin robust oxide skin that allows the liquid metal to take non-spherical shapes despite its high surface tension. The first chapter discusses properties and applications of liquid metals in general and EGaIn in more details. The second chapter studies the phenomenon of spectral colors that appear on PDMS microchannels filled with EGaIn upon applying a compression strain on it. The channels are sealed using oxygen plasma which alters the surface chemistry by attaching oxygen atoms to it and forming a thin rigid film. Buckles form on that thin rigid layer when the channel is compressed due to the difference in elastic moduli between the film and the bulk of PDMS. Optical microscopy and AFM confirmed the presence of the buckles. The third chapter presents a new method for producing liquid metal droplets by forcing EGaIn into reservoirs with designed dimensions. The dimensions of the reservoir can be easily manipulated to produce the desired drop size. We can collect the drops or embed them in PDMS. The fourth chapter studies the behavior of these drops upon contacting metal films. EGaIn drops self-run on weakly-bounded metal films to substrate in media that continuously etch its oxide skin like acid solution or under reducing bias. Our experiments show that EGaIn drops achieve the highest velocities on films of Ag over Au on glass substrates. The running mechanism is novel and has not been reported before, the liquid metal drop pulls the film from the substrate while dissolving it and running forward. The contact between the EGaIn drop and the metal film creates an electrochemical cell that leads to formation of hydrogen bubbles beneath the metal film, the

  7. Effect of Electromagnetic Field on Microstructure and Properties of Bulk AlCrFeNiMo0.2 High-Entropy Alloy

    NASA Astrophysics Data System (ADS)

    Dong, Yong; Jiang, Li; Tang, Zhongyi; Lu, Yiping; Li, Tingju

    2015-11-01

    The bulk AlCrFeNiMo0.2 high-entropy alloy was successfully prepared by vacuum medium frequency induction melting. The effects of electromagnetic field on microstructure and properties were investigated. The alloy possessed a mixed structure of B2 and BCC, and the phase types were not changed by the electromagnetic field treatment. The microstructure exhibited typical lamellar eutectic cell and rod eutectic cell structures. These eutectic cell structures were constituted by the AlNi-type intermetallic compound and the FeCr-type solid solution. With the increase of electromagnetic field intensity, the hardness increases, while the compressive fracture strength and fracture strain of the alloy first increases and then decreases. The alloy with 15 mT electromagnetic field has the largest fracture strength 2282.3 MPa, yield strength 1160.5 MPa, and fracture strain 0.29. The alloy shows typical ferromagnetic behavior, and the homogenized lamellar eutectic cell microstructure significantly decreased the specific saturation magnetizations.

  8. Wear Behavior of Nanostructured Hypoeutectic Fe-B Alloy

    NASA Astrophysics Data System (ADS)

    Fu, Licai; Yang, Jun; Zhou, Lingping; Liu, Weimin

    The wear behavior of nanostructured hypoeutectic Fe94.3B5.7 alloy was investigated in comparison with coarse grained counterpart. The friction coefficient of the Fe94.3B5.7 alloy changed slightly with grain size. While the wear rate decreased as the grain size decreased to nano scale. Both Fe2O3 and Fe2SiO4 oxides were found on the worn surfaces in the nanostructured Fe94.3B5.7 alloy, but only a few oxide films were observed for the coarse grained counterpart. These results suggested that the nanostructured eutectic was conducive to forming oxide films on the worn surface of the Fe94.3B5.7 alloy, and improved the wear resistance.

  9. Enhanced electrochemical detection of quercetin by Natural Deep Eutectic Solvents.

    PubMed

    Gomez, Federico José Vicente; Espino, Magdalena; de Los Angeles Fernandez, María; Raba, Julio; Silva, María Fernanda

    2016-09-14

    New trends in analytical chemistry encourage the development of smart techniques and methods aligned with Green Chemistry. In this sense, Natural Deep Eutectic Solvents represents an excellent opportunity as a new generation of green solvents. In this work a new application for them has been proposed and demonstrated. These solvents were synthesized by combinations of inexpensive and natural components like, Glucose, Fructose, Citric acid and Lactic acid. The different natural solvents were easily prepared and added to buffer solution in different concentrations, allowing the enhancement of electrochemical detection of an important representative antioxidant like quercetin (QR) with improved signal up to 380%. QR is a ubiquitous flavonoid widespread in plants and food of plant origin. The proposed method using phosphate buffer with a eutectic mixture of Citric acid, Glucose and water in combination with carbon screen printed electrodes exhibited a good analytical performance. Detection and quantification limits were of 7.97 and 26.3 nM respectively; and repeatability with %RSDs of 1.41 and 7.49 for peak potential and intensity respectively. In addition, it has proved to be faster, greener and cheaper than other sensors and chromatographic methods available with the additional advantage of being completely portable. Furthermore, the obtained results demonstrated that the proposed method is able for the determination of QR in complex food samples.

  10. Deep eutectic solvent approach towards nickel/nickel nitride nanocomposites

    DOE PAGES

    Gage, Samuel H.; Ruddy, Daniel A.; Pylypenko, Svitlana; ...

    2016-12-15

    Nickel nitride is an attractive material for a broad range of applications including catalysis. However preparations and especially those targeting nanoscale particles remain a major challenge. Herein, we report a wet-chemical approach to produce nickel/nickel nitride nanocomposites using deep eutectic solvents. A choline chloride/urea deep eutectic solvent was used as a reaction medium to form gels containing nickel acetate tetrahydrate. Heat treatment of the gel in inert atmosphere forms nanoparticles embedded within a nitrogen-doped carbon matrix. Thermogravimetric analysis (TGA) and differential thermal analysis (DTA) were used to understand the decomposition profile of the precursors and to select pyrolysis temperatures locatedmore » in regions of thermal stability. X-ray diffraction (XRD) confirmed the presence of metallic nickel, whereas X-ray photoelectron spectroscopy (XPS) suggested the existence of a nickel nitride surface layer. According to transmission electron microscopy (TEM) analysis these mixed phase, possibly core-shell type nanoparticles, have very defined facets. Furthermore, these materials represent a unique opportunity to tune catalytic properties of nickel-based catalysts through control of their composition, surface structure, and morphology; in addition to employing potential benefits of a nitrogen-doped carbon support.« less

  11. Deep eutectic solvent approach towards nickel/nickel nitride nanocomposites

    SciTech Connect

    Gage, Samuel H.; Ruddy, Daniel A.; Pylypenko, Svitlana; Richards, Ryan M.

    2016-12-15

    Nickel nitride is an attractive material for a broad range of applications including catalysis. However preparations and especially those targeting nanoscale particles remain a major challenge. Herein, we report a wet-chemical approach to produce nickel/nickel nitride nanocomposites using deep eutectic solvents. A choline chloride/urea deep eutectic solvent was used as a reaction medium to form gels containing nickel acetate tetrahydrate. Heat treatment of the gel in inert atmosphere forms nanoparticles embedded within a nitrogen-doped carbon matrix. Thermogravimetric analysis (TGA) and differential thermal analysis (DTA) were used to understand the decomposition profile of the precursors and to select pyrolysis temperatures located in regions of thermal stability. X-ray diffraction (XRD) confirmed the presence of metallic nickel, whereas X-ray photoelectron spectroscopy (XPS) suggested the existence of a nickel nitride surface layer. According to transmission electron microscopy (TEM) analysis these mixed phase, possibly core-shell type nanoparticles, have very defined facets. Furthermore, these materials represent a unique opportunity to tune catalytic properties of nickel-based catalysts through control of their composition, surface structure, and morphology; in addition to employing potential benefits of a nitrogen-doped carbon support.

  12. Anthracene + Pyrene Solid Mixtures: Eutectic and Azeotropic Character

    PubMed Central

    Rice, James W.; Fu, Jinxia; Suuberg, Eric M.

    2010-01-01

    To better characterize the thermodynamic behavior of a binary polycyclic aromatic hydrocarbon mixture, thermochemical and vapor pressure experiments were used to examine the phase behavior of the anthracene (1) + pyrene (2) system. A solid-liquid phase diagram was mapped for the mixture. A eutectic point occurs at 404 K at x1 = 0.22. A model based on eutectic formation can be used to predict the enthalpy of fusion associated with the mixture. For mixtures that contain x1 < 0.90, the enthalpy of fusion is near that of pure pyrene. This and X-ray diffraction results indicate that mixtures of anthracene and pyrene have pyrene-like crystal structures and energetics until the composition nears that of pure anthracene. Solid-vapor equilibrium studies show that mixtures of anthracene and pyrene form solid azeotropes at x1 of 0.03 and 0.14. Additionally, mixtures at x1 = 0.99 sublime at the vapor pressure of pure anthracene, suggesting that anthracene behavior is not significantly influenced by x2 = 0.01 in the crystal structure. PMID:21116474

  13. Deep eutectic-solvothermal synthesis of nanostructured ceria

    PubMed Central

    Hammond, Oliver S.; Edler, Karen J.; Bowron, Daniel T.; Torrente-Murciano, Laura

    2017-01-01

    Ceria is a technologically important material with applications in catalysis, emissions control and solid-oxide fuel cells. Nanostructured ceria becomes profoundly more active due to its enhanced surface area to volume ratio, reactive surface oxygen vacancy concentration and superior oxygen storage capacity. Here we report the synthesis of nanostructured ceria using the green Deep Eutectic Solvent reline, which allows morphology and porosity control in one of the less energy-intensive routes reported to date. Using wide Q-range liquid-phase neutron diffraction, we elucidate the mechanism of reaction at a molecular scale at considerably milder conditions than the conventional hydrothermal synthetic routes. The reline solvent plays the role of a latent supramolecular catalyst where the increase in reaction rate from solvent-driven pre-organization of the reactants is most significant. This fundamental understanding of deep eutectic-solvothermal methodology will enable future developments in low-temperature synthesis of nanostructured ceria, facilitating its large-scale manufacturing using green, economic, non-toxic solvents. PMID:28120829

  14. Recent progress on deep eutectic solvents in biocatalysis.

    PubMed

    Xu, Pei; Zheng, Gao-Wei; Zong, Min-Hua; Li, Ning; Lou, Wen-Yong

    2017-01-01

    Deep eutectic solvents (DESs) are eutectic mixtures of salts and hydrogen bond donors with melting points low enough to be used as solvents. DESs have proved to be a good alternative to traditional organic solvents and ionic liquids (ILs) in many biocatalytic processes. Apart from the benign characteristics similar to those of ILs (e.g., low volatility, low inflammability and low melting point), DESs have their unique merits of easy preparation and low cost owing to their renewable and available raw materials. To better apply such solvents in green and sustainable chemistry, this review firstly describes some basic properties, mainly the toxicity and biodegradability of DESs. Secondly, it presents several valuable applications of DES as solvent/co-solvent in biocatalytic reactions, such as lipase-catalyzed transesterification and ester hydrolysis reactions. The roles, serving as extractive reagent for an enzymatic product and pretreatment solvent of enzymatic biomass hydrolysis, are also discussed. Further understanding how DESs affect biocatalytic reaction will facilitate the design of novel solvents and contribute to the discovery of new reactions in these solvents.

  15. Differential Microscopic Mobility of Components within a Deep Eutectic Solvent.

    PubMed

    Wagle, Durgesh V; Baker, Gary A; Mamontov, Eugene

    2015-08-06

    From macroscopic measurements of deep eutectic solvents such as glyceline (1:2 molar ratio of choline chloride to glycerol), the long-range translational diffusion of the larger cation (choline) is known to be slower compared to that of the smaller hydrogen bond donor (glycerol). However, when the diffusion dynamics are analyzed on the subnanometer length scale, we find that the displacements associated with the localized diffusive motions are actually larger for choline. This counterintuitive diffusive behavior can be understood as follows. The localized diffusive motions confined in the transient cage of neighbor particles, which precede the cage-breaking long-range diffusion jumps, are more spatially constrained for glycerol than for choline because of the stronger hydrogen bonds the former makes with chloride anions. The implications of such differential localized mobility of the constituents should be especially important for applications where deep eutectic solvents are confined on the nanometer length scale and their long-range translational diffusion is strongly inhibited (e.g., within microporous media).

  16. Synthesis of discrete aluminophosphate -CLO nanocrystals in a eutectic mixture.

    PubMed

    Tao, Shuo; Xu, Renshun; Li, Xiaolei; Li, Dawei; Ma, Huaijun; Wang, Donge; Xu, Yunpeng; Tian, Zhijian

    2015-08-01

    Extra-large-pore aluminophosphate -CLO (i.e., DNL-1) nanocrystals were synthesized in a eutectic mixture composed of diethylamine hydrochloride (DEAC) and ethylene glycol (EG) with 1-methylimidazole (1-MIm) as an additional amine using both conventional and microwave heating. The effects of the synthesis parameters, such as the amount of 1-MIm and the P/Al ratio, on the formation of DNL-1 nanocrystals were studied. The products were characterized using a variety of techniques. XRD, DLS, SEM and TEM results indicate that the as-synthesized DNL-1 nanocrystals have good crystallinity and narrow particle size distributions, and their average particle size was controlled in the 100-220nm range by simply adjusting the amount of 1-MIm. TG-DSC and N2 adsorption analyses reveal that the as-synthesized DNL-1 nanocrystals exhibit good thermal stability and the calcined samples possess high BET surface areas and large pore volumes. In addition, the cooperative structure-directing effects of 1-MIm and the eutectic mixture cation (DEA(+)) in the formation of DNL-1 nanocrystals were discussed. Copyright © 2015 Elsevier Inc. All rights reserved.

  17. New insights into eutectic cream skin penetration enhancement.

    PubMed

    Fiala, Sarah; Roman, Marie; Inacio, Ricardo; Mashal, Sumaia; Brown, Marc B; Jones, Stuart A

    2016-02-29

    The manner in which the eutectic cream EMLA enhances the percutaneous penetration of lidocaine and prilocaine into human skin is still not fully understood. The purpose of this study was to investigate if the modification of drug aggregation played a role in the way EMLA facilitates delivery. Light scattering analysis of lidocaine alone in water gave a critical aggregation concentration (CAC) of 572 μM and a mean aggregate size of 58.8 nm. The analysis of prilocaine in identical conditions gave a CAC of 1177 μM and a mean aggregate size of 105.7 ± 24.8 nm. When the two drugs were mixed at their eutectic 1:1 ratio in water the CAC reduced to 165.8 μM and the aggregate size was 43.82 nm. This lidocaine-prilocaine interaction in water was further modified upon addition of polyoxyethylene hydrogenated castor oil, the surfactant in the EMLA aqueous phase, to produce aggregates of <20 nm. The physical characterisation data suggested that it was the EMLA cream's surfactant that modified the drug molecular interactions in the aqueous continuous phase and caused a 6 fold higher drug penetration through human epidermal tissue compared to the oil formulations tested in this study. Copyright © 2015 Elsevier B.V. All rights reserved.

  18. Lubrication studies of some type III deep eutectic solvents (DESs)

    NASA Astrophysics Data System (ADS)

    Ahmed, Essa. I.; Abbott, Andrew. P.; Ryder, Karl S.

    2017-09-01

    It has previously been shown that eutectic mixtures of quaternary ammonium salts and hydrogen bond donors form liquids with properties similar to ionic liquids [1; 2]. These so-called deep eutectic solvents (DESs) have been shown to have physical properties which would make them useful as base lubricants. The base lubricant needs to show specific properties, including high viscosity index (VI), low friction coefficient (μ), low pour point and corrosivity. To determine the applicability of DESs as base lubricants, physical properties, corrosion and lubrication properties for four type III DESs have been studied and the results have been compared with mineral base oil. The data show that the lubrication properties of DESs are superior to mineral base oil for short distances. All DESs assessed here have higher VI (191, 147, 121 for Ethaline, Glyceline and Reline respectively compared with 100 for mineral base oil), lower pour points than mineral base oil and most of the liquids studied have shown very low corrosion rates (< 3 µm year-1 for mild steel).

  19. Deep eutectic-solvothermal synthesis of nanostructured ceria

    NASA Astrophysics Data System (ADS)

    Hammond, Oliver S.; Edler, Karen J.; Bowron, Daniel T.; Torrente-Murciano, Laura

    2017-01-01

    Ceria is a technologically important material with applications in catalysis, emissions control and solid-oxide fuel cells. Nanostructured ceria becomes profoundly more active due to its enhanced surface area to volume ratio, reactive surface oxygen vacancy concentration and superior oxygen storage capacity. Here we report the synthesis of nanostructured ceria using the green Deep Eutectic Solvent reline, which allows morphology and porosity control in one of the less energy-intensive routes reported to date. Using wide Q-range liquid-phase neutron diffraction, we elucidate the mechanism of reaction at a molecular scale at considerably milder conditions than the conventional hydrothermal synthetic routes. The reline solvent plays the role of a latent supramolecular catalyst where the increase in reaction rate from solvent-driven pre-organization of the reactants is most significant. This fundamental understanding of deep eutectic-solvothermal methodology will enable future developments in low-temperature synthesis of nanostructured ceria, facilitating its large-scale manufacturing using green, economic, non-toxic solvents.

  20. A fully coupled 2D model of equiaxed eutectic solidification

    SciTech Connect

    Charbon, Ch.; LeSar, R.

    1995-12-31

    We propose a model of equiaxed eutectic solidification that couples the macroscopic level of heat diffusion with the microscopic level of nucleation and growth of the eutectic grains. The heat equation with the source term corresponding to the latent heat release due to solidification is calculated numerically by means of an implicit finite difference method. In the time stepping scheme, the evolution of solid fraction is deduced from a stochastic model of nucleation and growth which uses the local temperature (interpolated from the FDM mesh) to determine the local grain density and the local growth rate. The solid-liquid interface of each grain is tracked by using a subdivision of each grain perimeter in a large number of sectors. The state of each sector (i.e. whether it is still in contact with the liquid or already captured by an other grain) and the increase of radius of each grain during one time step allows one to compute the increase of solid fraction. As for deterministic models, the results of the model are the evolution of temperature and of solid fraction at any point of the sample. Moreover the model provides a complete picture of the microstructure, thus not limiting the microstructural information to the average grain density but allowing one to compute any stereological value of interest. We apply the model to the solidification of gray cast iron.