Science.gov

Sample records for pruefung dgzfp nde

  1. Overexpression of a novel chrysanthemum Cys2/His2-type zinc finger protein gene DgZFP3 confers drought tolerance in tobacco.

    PubMed

    Liu, Qing-Lin; Xu, Ke-Dong; Zhong, Ming; Pan, Yuan-Zhi; Jiang, Bei-Bei; Liu, Guang-Li; Jia, Yin; Zhang, Hai-Qing

    2013-11-01

    A drought stress-responsive Cys2/His2-type zinc finger protein gene DgZFP3 was previously isolated (Liu et al., Afr J Biotechnol 11:7781-7788, 2012b) from chrysanthemum. To assess roles of DgZFP3 in plant drought stress responses, we performed gain-of-function experiment. The DgZFP3-overexpression tobacco plants showed significant drought tolerance over the wild type (WT). The transgenic lines exhibited less accumulation of H2O2 under drought stress, more accumulation of proline and greater activities of peroxidase (POD) and superoxide dismutase than the WT under both control conditions and drought stress. In addition, there was greater up-regulation of the ROS-related enzyme genes (NtSOD and NtPOD) and stress-related genes (NtLEA5 and NtDREB) in transgenic lines under normal or drought conditons. Thus DgZFP3 probably plays a positive regulatory role in drought stress response and has the potential to be utilized in transgenic breeding to improve drought stress tolerance in plants.

  2. NASA NDE Program

    NASA Technical Reports Server (NTRS)

    Generazio, Ed; Burke, Eric

    2015-01-01

    The current activities in the National Aeronautics and Space Administration Nondestructive Evaluation (NDE) Program are presented. The topics covered include organizational communications, orbital weld inspection, electric field imaging, fracture critical probability of detection validation, monitoring of thermal protection systems, physical and document standards, image quality indicators, integrity of composite pressure vessels, and NDE for additively manufactured components.

  3. RCC NDE Update

    NASA Technical Reports Server (NTRS)

    Hernandez, Jose M.

    2004-01-01

    This slide presentation reviews non-destructive evaluation (NDE) techniques of Reinforced Carbon-Carbon (RCC) materials and the progress involved in bringing the technology to technological maturity. Included is information about the test specimens, thermographic, ultrasonic, eddy current, and radiographic inspection of RCC materials.

  4. Review of progress in quantitative NDE. [Nondestructive Evaluation (NDE)

    SciTech Connect

    Not Available

    1991-01-01

    This booklet is composed of abstracts from papers submitted at a meeting on quantitative NDE. A multitude of topics are discussed including analysis of composite materials, NMR uses, x-ray instruments and techniques, manufacturing uses, neural networks, eddy currents, stress measurements, magnetic materials, adhesive bonds, signal processing, NDE of mechanical structures, tomography,defect sizing, NDE of plastics and ceramics, new techniques, optical and electromagnetic techniques, and nonlinear techniques. (GHH)

  5. Aural perception of NDE signals

    SciTech Connect

    Light, G.M.; Holt, A.E.; Polk, K.D.; Godwin, J.G.; Clayton, W.T.

    1994-12-31

    During nondestructive evaluation (NDE) of a material, the inspection signals are received typically by an NDE instrument. These signals usually are displayed electronically for visual interpretation. Work has been done to convert these signals into aural (audible) signals with the intent to enhance the accuracy of evaluation through the use of two senses (ears and eyes) instead of one. This paper describes auralization of ultrasonic NDE testing signals to improve characterization and evaluation of materials.

  6. NDE of advanced ceramics

    NASA Technical Reports Server (NTRS)

    Klima, S. J.

    1986-01-01

    Radiographic, ultrasonic, and scanning laser acoustic microscopy (SLAM) techniques were used to characterize silicon nitride and silicon carbide modulus-of-rupture test specimens in various stages of fabrication. Conventional and microfocus X-ray techniques were found capable of detecting minute high-density inclusions in as-received powders, green compacts, and fully densified specimens. Significant density gradients in sintered bars were observed by radiography, ultrasonic velocity, and SLAM. Ultrasonic attenuation was found sensitive to microstructural variations due to grain and void morphology and distribution. SLAM was capable also of detecting voids, inclusions, and cracks in finished test bars. Consideration is given to the potential for applying thermoacoustic microscopy techniques to green and densified ceramics. Some limitations and the detection probability statistics of the aforementioned nondestructive evaluation (NDE) processes are also discussed.

  7. Assessment of NDE Reliability Data

    NASA Technical Reports Server (NTRS)

    Yee, B. G. W.; Chang, F. H.; Covchman, J. C.; Lemon, G. H.; Packman, P. F.

    1976-01-01

    Twenty sets of relevant Nondestructive Evaluation (NDE) reliability data have been identified, collected, compiled, and categorized. A criterion for the selection of data for statistical analysis considerations has been formulated. A model to grade the quality and validity of the data sets has been developed. Data input formats, which record the pertinent parameters of the defect/specimen and inspection procedures, have been formulated for each NDE method. A comprehensive computer program has been written to calculate the probability of flaw detection at several confidence levels by the binomial distribution. This program also selects the desired data sets for pooling and tests the statistical pooling criteria before calculating the composite detection reliability. Probability of detection curves at 95 and 50 percent confidence levels have been plotted for individual sets of relevant data as well as for several sets of merged data with common sets of NDE parameters.

  8. Remote NDE using high- Tc SQUID

    NASA Astrophysics Data System (ADS)

    Okita, K.; Tsuduki, M.; Sakuta, K.; Itozaki, H.

    2007-10-01

    In nondestructive evaluation (NDE) using SQUID, the distance between a SQUID and a sample has been used to reduce as much as possible to improve the sensitivity. On the other hand, a remote NDE with a SQUID set several tens mm away from a sample was examined to detect a sample, to which a sensor head could not be close. A through-hole in an aluminum or steel plate was detected by the remote NDE with a SQUID. The signal from the defect up to 50 mm away from the SQUID was detected. This result shows that a remote SQUID-NDE is useful for NDE where a SQUID cannot be close.

  9. Challenges of NDE Simulation Tool Challenges of NDE Simulation Tool

    NASA Technical Reports Server (NTRS)

    Leckey, Cara A. C.; Juarez, Peter D.; Seebo, Jeffrey P.; Frank, Ashley L.

    2015-01-01

    Realistic nondestructive evaluation (NDE) simulation tools enable inspection optimization and predictions of inspectability for new aerospace materials and designs. NDE simulation tools may someday aid in the design and certification of advanced aerospace components; potentially shortening the time from material development to implementation by industry and government. Furthermore, modeling and simulation are expected to play a significant future role in validating the capabilities and limitations of guided wave based structural health monitoring (SHM) systems. The current state-of-the-art in ultrasonic NDE/SHM simulation cannot rapidly simulate damage detection techniques for large scale, complex geometry composite components/vehicles with realistic damage types. This paper discusses some of the challenges of model development and validation for composites, such as the level of realism and scale of simulation needed for NASA' applications. Ongoing model development work is described along with examples of model validation studies. The paper will also discuss examples of the use of simulation tools at NASA to develop new damage characterization methods, and associated challenges of validating those methods.

  10. Learning objectives for NDE education

    NASA Astrophysics Data System (ADS)

    Thompson, R. B.

    2001-04-01

    A brainstorming session regarding learning objectives or desired outcomes for NDE education, held on Thursday afternoon, July 20, 2000 at the Review of Progress in Quantitative Nondestructive Evaluation, is discussed. Primary attention is paid to undergraduate education with some discussion of graduate education. The proposed learning objectives are first presented, as formulated by an international group of NDE educators representing the World Federation of NDE Centers. This is followed by a summary of the discussions of those objectives by a group of educators, industrialists and government employees who participated in the brainstorming session. Viewpoints were wide ranging and a unanimous consensus position was not reached in all cases. Nevertheless, some important trends emerged in the discussions and a number of issues were framed more clearly than in the past. These are documented to provide a basis of continued discussions in the future. Generally speaking, the proposed learning objectives were believed to be appropriate but further discussion is required to define the appropriate title to associate with an individual who has achieved those objectives.

  11. Steam generator tubing NDE performance

    SciTech Connect

    Henry, G.; Welty, C.S. Jr.

    1997-02-01

    Steam generator (SG) non-destructive examination (NDE) is a fundamental element in the broader SG in-service inspection (ISI) process, a cornerstone in the management of PWR steam generators. Based on objective performance measures (tube leak forced outages and SG-related capacity factor loss), ISI performance has shown a continually improving trend over the years. Performance of the NDE element is a function of the fundamental capability of the technique, and the ability of the analysis portion of the process in field implementation of the technique. The technology continues to improve in several areas, e.g. system sensitivity, data collection rates, probe/coil design, and data analysis software. With these improvements comes the attendant requirement for qualification of the technique on the damage form(s) to which it will be applied, and for training and qualification of the data analysis element of the ISI process on the field implementation of the technique. The introduction of data transfer via fiber optic line allows for remote data acquisition and analysis, thus improving the efficiency of analysis for a limited pool of data analysts. This paper provides an overview of the current status of SG NDE, and identifies several important issues to be addressed.

  12. Thermal NDE method for thermal spray coatings

    SciTech Connect

    Green, D.R.; Schmeller, M.D.; Sulit, R.A.

    1982-01-01

    This paper describes a feasibility demonstration of a thermal scanning NDE system for thermal spray coatings. Non-bonds were detected between several types of coatings and their substrates. Aluminum anti-skid coatings having very rough surfaces were included. A technique for producing known non-bond areas for calibrating and demonstrating NDE methods was developed.

  13. NDE Activity at Jet Propulsion Laboratory

    NASA Technical Reports Server (NTRS)

    Bar-Cohen, Y.

    1993-01-01

    None, This is a viewgraph outline from an oral presentation. From Intro.: Our speaker will review the NDE technology under development at the Jet Propulsion Laboratory (JPL). Emphasis will be given to Ultrasonics and application of sensors to space technology. Further, the efforts of JPL in technology transfer to the industry in the area of NDE will be covered.

  14. NDE Methodologies for Composite Flywheels Certification

    NASA Technical Reports Server (NTRS)

    Baaklini, George Y.; Konno, Kevin E.; Martin, Richard E.; Thompson, Richard

    2000-01-01

    Manufacturing readiness of composite rotors and certification of flywheels depend in part on the maturity of nondestructive evaluation (NDE) technology for process optimization and quality assurance, respectively. Capabilities and limitations of x-ray-computed tomography and radiography, as well as advanced ultrasonics were established on NDE ring and rotor standards with EDM notches and drilled holes. Also, intentionally seeded delamination, tow break, and insert of bagging material were introduced in hydroburst-rings to study the NDE detection capabilities of such anomalies and their effect on the damage tolerance and safe life margins of subscale rings and rotors. Examples of possible occurring flaws or anomalies in composite rings as detected by NDE and validated by destructive metallography are shown. The general NDE approach to ensure quality of composite rotors and to help in the certification of flywheels is briefly outlined.

  15. International Needs for Infrastructure Nde

    NASA Astrophysics Data System (ADS)

    Popovics, John; Boller, Christian; Cawley, Peter; Spencer, Billie F.; Wang, Ming L.; Washer, Glenn

    2009-03-01

    The Aging of Infrastructure is a world wide problem of increasing importance, with the specifics varying from region to region depending on the age and nature of critical structures. It is clear that the NDE and SHM tools being developed by the QNDE community can play an important role in addressing the Aging Infrastructure problem, and the special evening session is designed to provide perspective to the developers of that technology through an overview of the international needs. A panel of speakers with experience with the unique situations in different regions of the world will first make a series of short presentations. This will be followed by a general discussion period.

  16. Assessment of NDE reliability data

    NASA Technical Reports Server (NTRS)

    Yee, B. G. W.; Couchman, J. C.; Chang, F. H.; Packman, D. F.

    1975-01-01

    Twenty sets of relevant nondestructive test (NDT) reliability data were identified, collected, compiled, and categorized. A criterion for the selection of data for statistical analysis considerations was formulated, and a model to grade the quality and validity of the data sets was developed. Data input formats, which record the pertinent parameters of the defect/specimen and inspection procedures, were formulated for each NDE method. A comprehensive computer program was written and debugged to calculate the probability of flaw detection at several confidence limits by the binomial distribution. This program also selects the desired data sets for pooling and tests the statistical pooling criteria before calculating the composite detection reliability. An example of the calculated reliability of crack detection in bolt holes by an automatic eddy current method is presented.

  17. Image processing applications in NDE

    SciTech Connect

    Morris, R.A.

    1980-01-01

    Nondestructive examination (NDE) can be defined as a technique or collection of techniques that permits one to determine some property of a material or object without damaging the object. There are a large number of such techniques and most of them use visual imaging in one form or another. They vary from holographic interferometry where displacements under stress are measured to the visual inspection of an objects surface to detect cracks after penetrant has been applied. The use of image processing techniques on the images produced by NDE is relatively new and can be divided into three general categories: classical image enhancement; mensuration techniques; and quantitative sensitometry. An example is discussed of how image processing techniques are used to nondestructively and destructively test the product throughout its life cycle. The product that will be followed is the microballoon target used in the laser fusion program. The laser target is a small (50 to 100 ..mu..m - dia) glass sphere with typical wall thickness of 0.5 to 6 ..mu..m. The sphere may be used as is or may be given a number of coatings of any number of materials. The beads are mass produced by the millions and the first nondestructive test is to separate the obviously bad beads (broken or incomplete) from the good ones. After this has been done, the good beads must be inspected for spherocity and wall thickness uniformity. The microradiography of the glass, uncoated bead is performed on a specially designed low-energy x-ray machine. The beads are mounted in a special jig and placed on a Kodak high resolution plate in a vacuum chamber that contains the x-ray source. The x-ray image is made with an energy less that 2 keV and the resulting images are then inspected at a magnification of 500 to 1000X. Some typical results are presented.

  18. Introduction - The science and technology of NDE

    NASA Astrophysics Data System (ADS)

    Achenbach, J. D.

    NDE is an emerging engineering discipline encompassing quantitative measurement techniques, physical models for computational analysis, statistical considerations, quantitative design of measurement systems, and reliability analyses. Attention is here given to the development status of such NDE procedures as LF and HF eddy currents, sonic and ultrasonics, X-ray radiography, neutron radiography, magnetic particle methods, laser-based optical methods, X-ray diffraction, thermal-wave imaging, and acoustic emission.

  19. NDE Studies on CRDMs Removed From Service

    SciTech Connect

    Doctor, Steven R.; Cumblidge, Stephen E.; Schuster, George J.; Hockey, Ronald L.; Abrefah, John

    2005-12-31

    Studies being conducted at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington are focused on assessing the effectiveness of NDE inspections of control rod drive mechanism (CRDM) nozzles and J-groove weldments. The primary objective of this work is to provide information to the United States Nuclear Regulatory Commission (US NRC) on the effectiveness of ultrasonic testing (UT) and eddy current testing (ET) as related to the in-service inspection of CRDM nozzles and J-groove weldments, and to enhance the knowledge base of primary water stress corrosion cracking (PWSCC) through destructive characterization of the CRDM assemblies. In describing two CRDM assemblies removed from service, decontaminated, and then used in a series of NDE measurements, this paper will address the following questions: 1) What did each technique detect?, 2) What did each technique miss?, 3) How accurately did each technique characterize the detected flaws? Two CRDM assemblies including the CRDM nozzle, the J-groove weld, buttering, and a portion of the ferritic head material were selected for this study. One contained suspected PWSCC, based on in-service inspection data; the other contained evidence suggesting through-wall leakage, but this was unconfirmed. The selected NDE measurements follow standard industry techniques for conducting in-service inspections of CRDM nozzles and the crown of the J-groove welds and buttering. In addition, laboratory based NDE methods will be employed to conduct inspections of the CRDM assemblies, with particular emphasis on inspecting the J-groove weld and buttering. This paper will also describe the NDE methods used and discus the NDE results. Future work will involve using the results from these NDE studies to guide the development of a destructive characterization plan to reveal the crack morphology, to be compared with NDE responses.

  20. NDE applications in microelectronic industries

    NASA Astrophysics Data System (ADS)

    Meyendorf, N.; Oppermann, M.; Krueger, P.; Roellig, M.; Wolter, K. J.

    2016-04-01

    New concepts in assembly technology boost our daily life in an unknown way. High end semiconductor industry today deals with functional structures down to a few nanometers. ITRS roadmap predicts an ongoing decrease of the "DRAM half pitch" over the next decade. Packaging of course is not intended to realize pitches at the nanometer scale, but has to face the challenges of integrating such semiconductor devices with smallest pitch and high pin counts into systems. Advanced techniques of nondestructive evaluation (NDE) with resolutions in volume better than 1 micrometer vixen size are urgently needed for the safety and reliability of electronic systems, especially those that are used in long living applications. The development speed of integrated circuits is still very high and is not expected to decrease in the next future. The integration density of microelectronic devices is increasing, the dimensions become smaller and the number of I/O's is getting higher. The development of new types of packages must be done with respect to reliability issues. Potential damage sources must be identified and finally avoided in the new packages. In power electronics production the condition monitoring receives a lot of interest to avoid electrical shortcuts, dead solder joints and interface cracking. It is also desired to detect and characterize very small defects like transportation phenomenon or Kirkendall voids. For this purpose, imaging technologies with resolutions in the sub-micron range are required.

  1. NDE of ceramics and ceramic composites

    NASA Technical Reports Server (NTRS)

    Vary, Alex A.; Klima, Stanley J.

    1993-01-01

    Although nondestructive evaluation (NDE) techniques for ceramics are fairly well developed, they are difficult to apply in many cases for high probability detection of the minute flaws that can cause failure in monolithic ceramics. Conventional NDE techniques are available for monolithic and fiber reinforced ceramic matrix composites, but more exact quantitative techniques needed are still being investigated and developed. Needs range from flaw detection to below 100 micron levels in monolithic ceramics to global imaging of fiber architecture and matrix densification anomalies in ceramic composites. NDE techniques that will ultimately be applicable to production and quality control of ceramic structures are still emerging from the lab. Needs are different depending on the processing stage, fabrication method, and nature of the finished product. NDE techniques are being developed in concert with materials processing research where they can provide feedback information to processing development and quality improvement. NDE techniques also serve as research tools for materials characterization and for understanding failure processes, e.g., during thermomechanical testing.

  2. NDE of ceramics and ceramic composites

    NASA Technical Reports Server (NTRS)

    Vary, Alex; Klima, Stanley J.

    1991-01-01

    Although nondestructive evaluation (NDE) techniques for ceramics are fairly well developed, they are difficult to apply in many cases for high probability detection of the minute flaws that can cause failure in monolithic ceramics. Conventional NDE techniques are available for monolithic and fiber reinforced ceramic matrix composites, but more exact quantitative techniques needed are still being investigated and developed. Needs range from flaw detection to below 100 micron levels in monolithic ceramics to global imaging of fiber architecture and matrix densification anomalies in ceramic composites. NDE techniques that will ultimately be applicable to production and quality control of ceramic structures are still emerging from the lab. Needs are different depending on the processing stage, fabrication method, and nature of the finished product. NDE techniques are being developed in concert with materials processing research where they can provide feedback information to processing development and quality improvement. NDE techniques also serve as research tools for materials characterization and for understanding failure processes, e.g., during thermomechanical testing.

  3. NDE of hybrid armor structures using acoustography

    SciTech Connect

    Sandhu, Jaswinder S.; Pergantis, Charles G.

    2011-06-23

    The US Army is investigating the use of composite materials to deliver lightweight and more effective armor protection systems to soldiers and other army assets. However, widespread use of such hybrid armor will require a reliable but fast NDE methodology to ensure integrity of these components during manufacturing and while in service. Traditional ultrasonic inspection of such hybrid armor structures may prove to be very effective, but point-by-point ultrasonic scanning is inherently time-consuming and manufacturing slowdowns could develop in high-volume production of such armor systems. In this paper, we report on the application of acoustography for the NDE of hybrid armor structures. Acoustography differs from conventional ultrasonic testing in that test objects are inspected in full field, analogously to real time x-ray imaging. The approach uses a novel, super high resolution large area acousto-optic (AO) sensor, which allows image formation through simple ultrasound shadow casting, analogous to x-ray image formation. This NDE approach offers significant inspection speed advantage over conventional point-by-point ultrasonic scanning procedures and is well-suited for high volume production. We will report initial results on a number of hybrid armor plate specimens employing composite materials that are being investigated by the US Army. Acoustography NDE results will also be verified using other complimentary NDE methods.

  4. NDE simulations: critical tools in the integration of NDE and SHM

    NASA Astrophysics Data System (ADS)

    Thompson, R. Bruce

    2009-03-01

    Nondestructive Evaluation (NDE) and Structural Health Monitoring (SHM) are closely related technologies intended to assure the safe and reliable operation of structural components at an affordable cost. The paper will start with a brief review of common design strategies to assure the structural integrity of components and of the role that NDE and SHM play within those strategies. Included will be a discussion of the metrics used to quantify the effectiveness of NDE and SHM, such as probability of detection (POD), and how these metrics influence the selection of the optimal noninvasive strategy to assure structural integrity. In many cases, this will involve a combination of traditional NDE measurements performed at discrete time intervals and SHM measurements providing information on a continuous or semi-continuous basis at discrete sensor locations. It will then be suggested that NDE/SHM simulators are key engineering tools in designing these specific measurement configurations and in determining the optimum balance between these two measurement philosophies. Included in that discussion will be a review of the development of NDE simulators, a discussion of applications that they are finding in traditional NDE, including Model-Assisted Probability of Detection (MAPOD) determination, and a suggestion of how simulations could be integrated into SHM strategies. The paper will conclude with a discussion of possible future directions.

  5. 77 FR 3800 - Accurate NDE & Inspection, LLC; Confirmatory Order

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-01-25

    ... COMMISSION Accurate NDE & Inspection, LLC; Confirmatory Order In the Matter of Accurate NDE & Docket: 150... request ADR with the NRC in an attempt to resolve issues associated with this matter. In response, on August 9, 2011, Accurate NDE requested ADR to resolve this matter with the NRC. On September 28, 2011...

  6. Review of progress in quantitative NDE

    SciTech Connect

    Not Available

    1992-01-01

    Abstracts of 386 papers and plenary presentations are included. The plenary sessions related to the national technology initiative. The other sessions covered the following NDE topics: corrosion, electromagnetic arrays, elastic wave scattering and backscattering/noise, civil structures, material properties, holography, shearography, UT wave propagation, eddy currents, coatings, signal processing, radiography, computed tomography, EM imaging, adhesive bonds, NMR, laser ultrasonics, composites, thermal, magnetic measurements, nonlinear acoustics, interface modeling and characterization, UT transducers, new techniques, joined materials, probes and systems, fatigue cracks and fracture, imaging and sizing, NDE in engineering and process control, acoustics of cracks, and sensors. An author index is included. (DLC)

  7. Review of progress in quantitative NDE. Abstracts

    SciTech Connect

    Not Available

    1992-09-01

    Abstracts of 386 papers and plenary presentations are included. The plenary sessions related to the national technology initiative. The other sessions covered the following NDE topics: corrosion, electromagnetic arrays, elastic wave scattering and backscattering/noise, civil structures, material properties, holography, shearography, UT wave propagation, eddy currents, coatings, signal processing, radiography, computed tomography, EM imaging, adhesive bonds, NMR, laser ultrasonics, composites, thermal, magnetic measurements, nonlinear acoustics, interface modeling and characterization, UT transducers, new techniques, joined materials, probes and systems, fatigue cracks and fracture, imaging and sizing, NDE in engineering and process control, acoustics of cracks, and sensors. An author index is included. (DLC)

  8. a Probabilistic Approach to Robotic Nde Inspection

    NASA Astrophysics Data System (ADS)

    Summan, R.; Dobie, G.; Hensman, J.; Pierce, S. G.; Worden, K.

    2010-02-01

    The application of wireless robotic inspection vehicles equipped with different NDE payloads has been introduced previously, with emphasis placed on inspection applications in hazardous and inaccessible environments. A particular challenge to the practical application of such robotic inspection lies in the localization of the devices. The authors here consider a probabilistic approach to both the positioning and defect problems by using the location of the robot and the NDE measurements (acquired from the onboard transducers) to make inference about defect existence and position. Using a particle filter approach running locally on the robots, the vehicle location is tracked by fusing noisy redundant data sets supplying positional information.

  9. Supervoltage NDE Techniques for Large Aerospace Structures.

    DTIC Science & Technology

    1991-07-01

    long hours and with much creativity at the RPI Linac to assemble and commission the scanner and to obtain the results reported herein; all in a period...conventional radiography. Thus, for these large and highly attenuating objects, inovative technical approaches are urgently needed to provide NDE data to

  10. Polymer Piezoelectric Transducers for Ultrasonic NDE

    NASA Technical Reports Server (NTRS)

    Bar-Cohen, Yoseph; Xue, Tianji; Lih, Shyh-Shiuh

    1996-01-01

    Piezoelectric polymers are associated with a low noise and inherent damping that makes them very effective receivers as well as broadband transmitters for high frequencies tasks. This paper reviews polymer piezoelectric materials, the origin of their piezoelectric behavior and their applications to ultrasonic NDE.

  11. NDE and SHM Simulation for CFRP Composites

    NASA Technical Reports Server (NTRS)

    Leckey, Cara A. C.; Parker, F. Raymond

    2014-01-01

    Ultrasound-based nondestructive evaluation (NDE) is a common technique for damage detection in composite materials. There is a need for advanced NDE that goes beyond damage detection to damage quantification and characterization in order to enable data driven prognostics. The damage types that exist in carbon fiber-reinforced polymer (CFRP) composites include microcracking and delaminations, and can be initiated and grown via impact forces (due to ground vehicles, tool drops, bird strikes, etc), fatigue, and extreme environmental changes. X-ray microfocus computed tomography data, among other methods, have shown that these damage types often result in voids/discontinuities of a complex volumetric shape. The specific damage geometry and location within ply layers affect damage growth. Realistic threedimensional NDE and structural health monitoring (SHM) simulations can aid in the development and optimization of damage quantification and characterization techniques. This paper is an overview of ongoing work towards realistic NDE and SHM simulation tools for composites, and also discusses NASA's need for such simulation tools in aeronautics and spaceflight. The paper describes the development and implementation of a custom ultrasound simulation tool that is used to model ultrasonic wave interaction with realistic 3-dimensional damage in CFRP composites. The custom code uses elastodynamic finite integration technique and is parallelized to run efficiently on computing cluster or multicore machines.

  12. Developing NDE Techniques for Orion Crew Module

    NASA Technical Reports Server (NTRS)

    Parker, Don; Starr, Stan; Youngquist, Robert

    2009-01-01

    Project: The Orion Crew Module (CM) and Service Module (SM) subsystems will require approximately 870 tube welds to be fabricated onsite at KSC O&C High Bay. A quick and reliable NDE technique is required to ensure efficient assembly and superior weld quality.

  13. Quantifying Flaw Characteristics from IR NDE Data

    SciTech Connect

    Miller, W; Philips, N R; Burke, M W; Robbins, C L

    2003-02-14

    Work is presented which allows flaw characteristics to be quantified from the transient IR NDE signature. The goal of this effort was to accurately determine the type, size and depth of flaws revealed with IR NDE, using sonic IR as the example IR NDE technique. Typically an IR NDE experiment will result in a positive qualitative indication of a flaw such as a cold or hot spot in the image, but will not provide quantitative data thereby leaving the practitioner to make educated guesses as to the source of the signal. The technique presented here relies on comparing the transient IR signature to exact heat transfer analytical results for prototypical flaws, using the flaw characteristics as unknown fitting parameters. A nonlinear least squares algorithm is used to evaluate the fitting parameters, which then provide a direct measure of the flaw characteristics that can be mapped to the imaged surface for visual reference. The method uses temperature data for the heat transfer analysis, so radiometric calibration of the IR signal is required. The method provides quantitative data with a single thermal event (e.g. acoustic pulse or flash), as compared to phase-lock techniques that require many events. The work has been tested with numerical data but remains to be validated by experimental data, and that effort is underway.

  14. The role of NDE in ceramic turbine engine component development

    NASA Technical Reports Server (NTRS)

    Minter, Janet

    1989-01-01

    A systematic approach to the use of nondestructive evaluation (NDE) throughout the ceramic engine component development cycle is necessary to achieve the high reliability required for turbine engine applications. Specifically, NDE techniques must be developed and applied to component design, development, fabrication, and test to ensure adequate materials characterization. This approach has the potential of reducing ceramic component cost by optimizing the initial design and eliminating unacceptable components early in the fabrication cycle. Although research NDE techniques have been developed that have the potential to solve the problems of ceramic component inspection, systematic application of these NDE techniques for inspection and process control has not yet occurred. The application of NDE techniques for both material characterization and flaw detection is discussed as well as an approach for applying NDE throughout the fabrication process to achieve highly reliable ceramic components.

  15. Quantitative NDE applied to composites and metals

    NASA Technical Reports Server (NTRS)

    Heyman, Joseph S.; Winfree, William P.; Parker, F. Raymond; Heath, D. Michele; Welch, Christopher S.

    1989-01-01

    Research at the NASA/Langley Research Center concerning quantitative NDE of composites and metals is reviewed. The relationship between ultrasonics and polymer cure is outlined. NDE models are presented, which can be used to develop measurement technologies for characterizing the curing of a polymer system for composite materials. The models can be used to determine the glass transition temperature, the degree of cure, and the cure rate. The application of the model to control autoclave processing of composite materials is noted. Consideration is given to the use of thermal diffusion models combined with controlled thermal input measurements to determine the thermal diffusivity of materials. Also, a two-dimensional physical model is described that permits delaminations in samples of Space Shuttle Solid Rocket Motors to be detected in thermograms in the presence of cooling effects and uneven heating.

  16. Quantitative NDE applied to composites and metals

    NASA Technical Reports Server (NTRS)

    Heyman, Joseph S.; Winfree, William P.; Parker, F. Raymond; Heath, D. Michele; Welch, Christopher S.

    1989-01-01

    Research at the NASA/Langley Research Center concerning quantitative NDE of composites and metals is reviewed. The relationship between ultrasonics and polymer cure is outlined. NDE models are presented, which can be used to develop measurement technologies for characterizing the curing of a polymer system for composite materials. The models can be used to determine the glass transition temperature, the degree of cure, and the cure rate. The application of the model to control autoclave processing of composite materials is noted. Consideration is given to the use of thermal diffusion models combined with controlled thermal input measurements to determine the thermal diffusivity of materials. Also, a two-dimensional physical model is described that permits delaminations in samples of Space Shuttle Solid Rocket Motors to be detected in thermograms in the presence of cooling effects and uneven heating.

  17. NASA DOEPOD NDE Capabilities Data Book

    NASA Technical Reports Server (NTRS)

    Generazio, Edward R.

    2015-01-01

    This data book contains the Directed Design of Experiments for Validating Probability of Detection (POD) Capability of NDE Systems (DOEPOD) analyses of the nondestructive inspection data presented in the NTIAC, Nondestructive Evaluation (NDE) Capabilities Data Book. DOEPOD is designed as a decision support system to validate inspection system, personnel, and protocol demonstrating 0.90 POD with 95% confidence at critical flaw sizes, a90/95. Although 0.90 POD with 95% confidence at critical flaw sizes is often stated as an inspection requirement in inspection documents, including NASA Standards, NASA critical aerospace applications have historically only accepted 0.978 POD or better with a 95% one-sided lower confidence bound exceeding 0.90 at critical flaw sizes, a90/95.

  18. Model assisted qualification of NDE techniques

    NASA Astrophysics Data System (ADS)

    Ballisat, Alexander; Wilcox, Paul; Smith, Robert; Hallam, David

    2017-02-01

    The costly and time consuming nature of empirical trials typically performed for NDE technique qualification is a major barrier to the introduction of NDE techniques into service. The use of computational models has been proposed as a method by which the process of qualification can be accelerated. However, given the number of possible parameters present in an inspection, the number of combinations of parameter values scales to a power law and running simulations at all of these points rapidly becomes infeasible. Given that many NDE inspections result in a single valued scalar quantity, such as a phase or amplitude, using suitable sampling and interpolation methods significantly reduces the number of simulations that have to be performed. This paper presents initial results of applying Latin Hypercube Designs and M ultivariate Adaptive Regression Splines to the inspection of a fastener hole using an oblique ultrasonic shear wave inspection. It is demonstrated that an accurate mapping of the response of the inspection for the variations considered can be achieved by sampling only a small percentage of the parameter space of variations and that the required percentage decreases as the number of parameters and the number of possible sample points increases. It is then shown how the outcome of this process can be used to assess the reliability of the inspection through commonly used metrics such as probability of detection, thereby providing an alternative methodology to the current practice of performing empirical probability of detection trials.

  19. Invariance algorithms for processing NDE signals

    NASA Astrophysics Data System (ADS)

    Mandayam, Shreekanth; Udpa, Lalita; Udpa, Satish S.; Lord, William

    1996-11-01

    Signals that are obtained in a variety of nondestructive evaluation (NDE) processes capture information not only about the characteristics of the flaw, but also reflect variations in the specimen's material properties. Such signal changes may be viewed as anomalies that could obscure defect related information. An example of this situation occurs during in-line inspection of gas transmission pipelines. The magnetic flux leakage (MFL) method is used to conduct noninvasive measurements of the integrity of the pipe-wall. The MFL signals contain information both about the permeability of the pipe-wall and the dimensions of the flaw. Similar operational effects can be found in other NDE processes. This paper presents algorithms to render NDE signals invariant to selected test parameters, while retaining defect related information. Wavelet transform based neural network techniques are employed to develop the invariance algorithms. The invariance transformation is shown to be a necessary pre-processing step for subsequent defect characterization and visualization schemes. Results demonstrating the successful application of the method are presented.

  20. Precise thermal NDE for quantifying structural damage

    SciTech Connect

    Del Grande, N.K.; Durbin, P.F.

    1995-09-18

    The authors demonstrated a fast, wide-area, precise thermal NDE imaging system to quantify aircraft corrosion damage, such as percent metal loss, above a threshold of 5% with 3% overall uncertainties. The DBIR precise thermal imaging and detection method has been used successfully to characterize defect types, and their respective depths, in aircraft skins, and multi-layered composite materials used for wing patches, doublers and stiffeners. This precise thermal NDE inspection tool has long-term potential benefits to evaluate the structural integrity of airframes, pipelines and waste containers. They proved the feasibility of the DBIR thermal NDE imaging system to inspect concrete and asphalt-concrete bridge decks. As a logical extension to the successful feasibility study, they plan to inspect a concrete bridge deck from a moving vehicle to quantify the volumetric damage within the deck and the percent of the deck which has subsurface delaminations. Potential near-term benefits are in-service monitoring from a moving vehicle to inspect the structural integrity of the bridge deck. This would help prioritize the repair schedule for a reported 200,000 bridge decks in the US which need substantive repairs. Potential long-term benefits are affordable, and reliable, rehabilitation for bridge decks.

  1. Nondestructive Evaluation (NDE) research progress in 1988: Proceedings from the ninth annual EPRI NDE information meeting

    SciTech Connect

    Avioli, M.J. Jr.; Dau, G.J.; Liu, S.N.; Stein, J.; Welty, C.S.

    1989-05-01

    The increasing cost of equipment for power generating plants and the potential increases in productivity and safety analysis through rapidly developing Nondestructive Evaluation (NDE) technology led EPRI to initiate a Nondestructive Evaluation Program in 1974. To date, the major focus has been on light water reactor inspection problems; however, increased application to other systems is now underway. This report presents a comprehensive review of the EPRI effort in the NDE area. Most of the report consists of contractor-supplied progress reports on each current project. An organizational plan of the program is presented in overview. In addition, organization from several viewpoints is presented, e.g., in-service inspection operators, R and D personnel, and utility representatives. As the tenth in a planned series of annual progress reports of EPRI-funded NDE activities, this report also serves as the proceedings of the Ninth Annual EPRI NDE Information Meeting held in Charlotte, North Carolina, on November 15--16, 1988. It summarizes significant progress made since the previous EPRI Special Report NP-5490-SR was issued in June 1988. Section 1 contains information about the program organization, and the sections that follow contain contractor-supplied progress reports on each current project. The progress reports are grouped by plant components -- pipe, pressure vessel, and steam generator and boiler tubes. In addition, Part 5 is devoted to discussions of technology transfer.

  2. NASA Engineering and Safety Center NDE Super Problem Resolution Team

    NASA Astrophysics Data System (ADS)

    Prosser, W. H.

    2007-03-01

    The NASA Engineering and Safety Center (NESC) is an independent organization, which was charted in the wake of the Space Shuttle Columbia accident to serve as an Agency-wide technical resource focused on engineering excellence. The objective of the NESC is to improve safety by performing in-depth independent engineering assessments, testing, and analysis to uncover technical vulnerabilities and to determine appropriate preventative and corrective actions for problems, trends or issues within NASA's programs, projects and institutions. Critical to the NESC are teams of experts in a number of core disciplines including nondestructive evaluation (NDE). These teams, designated Super Problem Resolution Teams (SPRTs), draw upon the best engineering expertise from across the Agency and include partnerships with other government agencies, national laboratories, universities and industry. The NESC NDE SPRT provides a ready resource of NDE technical expertise to support NESC Independent Technical Assessments and Investigations. The purpose of this session will be to provide an overview of the NESC and the NDE SPRT along with a few examples of NDE related problems that the team has addressed for NASA Programs. It is hoped that this session will be of interest to the general NDE community and will foster contacts with additional NDE experts that might provide future support to the NASA NESC NDE SPRT.

  3. NDE in aerospace - Requirements for science, sensors and sense

    NASA Technical Reports Server (NTRS)

    Heyman, Joseph S.

    1989-01-01

    The complexity of modern nondestructive evaluation (NDE) arises from four main factors: quantitative measurement science, physical models for computational analysis, realistic interfacing with engineering decisions, and direct access to management priorities. Recent advances in the four factors of NDE are addressed. Physical models of acoustic propagation are presented that have led to the development of measurement technologies advancing the ability to assure that materials and structures will perform as designed. In addition, a brief discussion is given of current research for future mission needs such as smart structures that sense their own health. Such advances permit projects to integrate design for inspection into their plans, bringing NDE into engineering and management priorities. The measurement focus is on ultrasonics with generous case examples. Problem solutions highlighted include critical stress in fasteners, residual stress in steel, NDE laminography, and solid rocket motor NDE.

  4. Second Conference on NDE for Aerospace Requirements

    NASA Technical Reports Server (NTRS)

    Woodis, Kenneth W. (Compiler); Bryson, Craig C. (Compiler); Workman, Gary L. (Compiler)

    1990-01-01

    Nondestructive evaluation and inspection procedures must constantly improve rapidly in order to keep pace with corresponding advances being made in aerospace material and systems. In response to this need, the 1989 Conference was organized to provide a forum for discussion between the materials scientists, systems designers, and NDE engineers who produce current and future aerospace systems. It is anticipated that problems in current systems can be resolved more quickly and that new materials and structures can be designed and manufactured in such a way as to be more easily inspected and to perform reliably over the life cycle of the system.

  5. NEW NONLINEAR ACOUSTIC TECHNIQUES FOR NDE

    SciTech Connect

    J. A. TENCATE

    2000-09-01

    Acoustic nonlinearity in a medium may occur as a result of a variety of mechanisms. Some of the more common nonlinear effects may come from: (1) one or several cracks, volumetrically distributed due to age or fatigue or single disbonds or delamination; (2) imperfect grain-to-grain contacts, e.g., materials like concretes that are cemented together and have less than perfect bonds; (3) hard parts in a soft matrix, e.g., extreme duty materials like tungsten/copper alloys; or (4) atomic-scale nonlinearities. Nonlinear effects that arise from the first two mechanisms are considerably larger than the last two; thus, we have focused considerable attention on these. The most pervasive nonlinear measure of damage today is a second harmonic measurement. We show that for many cases of interest to NDE, a second harmonic measurement may not be the best choice. We examine the manifestations of nonlinearity in (nonlinear) materials with cracks and/or imperfect bonds and illustrate their applicability to NDE. For example, nonlinear resonance frequency shifts measured at increasing drive levels correlate strongly with the amount of ASR (alkali-silica reaction) damage of concrete cores. Memory effects (slow dynamics) also seem to correlate with the amount of damage.

  6. NASA DOE POD NDE Capabilities Data Book

    NASA Technical Reports Server (NTRS)

    Generazio, Edward R.

    2015-01-01

    This data book contains the Directed Design of Experiments for Validating Probability of Detection (POD) Capability of NDE Systems (DOEPOD) analyses of the nondestructive inspection data presented in the NTIAC, Nondestructive Evaluation (NDE) Capabilities Data Book, 3rd ed., NTIAC DB-97-02. DOEPOD is designed as a decision support system to validate inspection system, personnel, and protocol demonstrating 0.90 POD with 95% confidence at critical flaw sizes, a90/95. The test methodology used in DOEPOD is based on the field of statistical sequential analysis founded by Abraham Wald. Sequential analysis is a method of statistical inference whose characteristic feature is that the number of observations required by the procedure is not determined in advance of the experiment. The decision to terminate the experiment depends, at each stage, on the results of the observations previously made. A merit of the sequential method, as applied to testing statistical hypotheses, is that test procedures can be constructed which require, on average, a substantially smaller number of observations than equally reliable test procedures based on a predetermined number of observations.

  7. NASA DOE POD NDE Capabilities Data Book

    NASA Technical Reports Server (NTRS)

    Generazio, Edward R.

    2015-01-01

    This data book contains the Directed Design of Experiments for Validating Probability of Detection (POD) Capability of NDE Systems (DOEPOD) analyses of the nondestructive inspection data presented in the NTIAC, Nondestructive Evaluation (NDE) Capabilities Data Book, 3rd ed., NTIAC DB-97-02. DOEPOD is designed as a decision support system to validate inspection system, personnel, and protocol demonstrating 0.90 POD with 95% confidence at critical flaw sizes, a90/95. The test methodology used in DOEPOD is based on the field of statistical sequential analysis founded by Abraham Wald. Sequential analysis is a method of statistical inference whose characteristic feature is that the number of observations required by the procedure is not determined in advance of the experiment. The decision to terminate the experiment depends, at each stage, on the results of the observations previously made. A merit of the sequential method, as applied to testing statistical hypotheses, is that test procedures can be constructed which require, on average, a substantially smaller number of observations than equally reliable test procedures based on a predetermined number of observations.

  8. NDE standards for high temperature materials

    NASA Technical Reports Server (NTRS)

    Vary, Alex

    1991-01-01

    High temperature materials include monolithic ceramics for automotive gas turbine engines and also metallic/intermetallic and ceramic matrix composites for a range of aerospace applications. These are materials that can withstand extreme operating temperatures that will prevail in advanced high-efficiency gas turbine engines. High temperature engine components are very likely to consist of complex composite structures with three-dimensionality interwoven and various intermixed ceramic fibers. The thermomechanical properties of components made of these materials are actually created in-place during processing and fabrication stages. The complex nature of these new materials creates strong incentives for exact standards for unambiguous evaluations of defects and microstructural characteristics. NDE techniques and standards that will ultimately be applicable to production and quality control of high temperature materials and structures are still emerging. The needs range from flaw detection to below 100 micron levels in monolithic ceramics to global imaging of fiber architecture and matrix densification anomalies in composites. The needs are different depending on the processing stage, fabrication method, and nature of the finished product. The standards are discussed that must be developed in concert with advances in NDE technology, materials processing research, and fabrication development. High temperature materials and structures that fail to meet stringent specifications and standards are unlikely to compete successfully either technologically or in international markets.

  9. The acousto-ultrasonic approach. [for NDE

    NASA Technical Reports Server (NTRS)

    Vary, Alex

    1988-01-01

    The nature and underlying rationale of the acousto-ultrasonic approach is reviewed, needed advanced signal analysis and evaluation methods suggested, and application potentials discussed. Acousto-ultrasonics is an NDE technique combining aspects of acoustic emission methodology with ultrasonic simulation of stress waves. This approach uses analysis of simulated stress waves for detecting and mapping variations of mechanical properties. Unlike most NDE, acousto-ultrasonics is less concerned with flaw detection than with the assessment of the collective effects of various flaws and material anomalies. Acousto-ultrasonics has been applied chiefly to laminated and filament-wound fiber reinforced composites. It has been used to assess the significant strength and toughness reducing effects that can be wrought by combinations of essentially minor flaws and diffuse flaw populations. Acousto-ultrasonics assesses integrated defect states and the resultant variations in properties such as tensile, shear, and flexural strengths and fracture resistance. Matrix cure state, porosity, fiber orientation, fiber volume fraction, fiber-matrix bonding, and interlaminar bond quality are underlying factors.

  10. Terahertz NDE for metallic surface roughness evaluation

    NASA Astrophysics Data System (ADS)

    Anastasi, Robert F.; Madaras, Eric I.

    2006-03-01

    Metallic surface roughness in a nominally smooth surface is a potential indication of material degradation or damage. When the surface is coated or covered with an opaque dielectric material, such as paint or insulation, then inspecting for surface changes becomes almost impossible. Terahertz NDE is a method capable of penetrating the coating and inspecting the metallic surface. The terahertz frequency regime is between 100 GHz and 10 THz and has a free space wavelength of 300 micrometers at 1 THz. Pulsed terahertz radiation, can be generated and detected using optical excitation of biased semiconductors with femtosecond laser pulses. The resulting time domain signal is 320 picoseconds in duration. In this application, samples are inspected with a commercial terahertz NDE system that scans the sample and generates a set of time-domain signals that are a function of the signal reflected from the metallic surface. Post processing is then performed in the time and frequency domains to generate C-scan type images that show scattering effects due to surface non-uniformity.

  11. Terahertz NDE for Metallic Surface Roughness Evaluation

    NASA Technical Reports Server (NTRS)

    Madaras, Eric I.; Anastasi, Robert F.

    2006-01-01

    Metallic surface roughness in a nominally smooth surface is a potential indication of material degradation or damage. When the surface is coated or covered with an opaque dielectric material, such as paint or insulation, then inspecting for surface changes becomes almost impossible. Terahertz NDE is a method capable of penetrating the coating and inspecting the metallic surface. The terahertz frequency regime is between 100 GHz and 10 THz and has a free space wavelength of 300 micrometers at 1 THz. Pulsed terahertz radiation, can be generated and detected using optical excitation of biased semiconductors with femtosecond laser pulses. The resulting time domain signal is 320 picoseconds in duration. In this application, samples are inspected with a commercial terahertz NDE system that scans the sample and generates a set of time-domain signals that are a function of the backscatter from the metallic surface. Post processing is then performed in the time and frequency domains to generate C-scan type images that show scattering effects due to surface non-uniformity.

  12. Nde Challenges with Future Commercial Aircraft-A Boeing Perspective

    NASA Astrophysics Data System (ADS)

    Kollgaard, J. R.; LaRiviere, S. G.

    2008-02-01

    Commercial aircraft have undergone revolutionary changes in design, configuration and materials. This produces new challenges to the NDE community ranging from process controls of raw materials, to testing and fabrication of structural components, to service damage assessments. As we drive NDE up the value stream, it will become imperative to understand variousprocess parameters and their relationship to product quality. NDE may play a key role in characterizing and controlling those parameters. In production, inspection has become a critical aspect in the processing of large, unitized structures. Penetrant, radiographic, and magnetic particle techniques are less applicable while ultrasonics has taken on a critical role, earlier in the build process. NDE data are acquired over large areas at rates far faster than before, creating challenges in the time required to analyze and document the data. Qualified inspectors, equipment, and techniques are essential. In the field, eddy current and shear wave ultrasonic methods, long a mainstay of aircraft maintenance, are beginning to yield to ultrasonic techniques involving C-scans and linear arrays. The building of new-generation airplanes has revealed shortcomings in existing NDE technology and in some cases enhanced the case for non-traditional methods. This paper will review Boeing's experience with NDE of advanced structures, in particular those present on the Boeing 787, and summarize the Boeing outlook for future NDE needs.

  13. Microelectromechanical systems (MEMS): Applications for NDE?

    NASA Astrophysics Data System (ADS)

    White, Richard M.

    2002-05-01

    In the past 15 years, micro-electro-mechanical systems (MEMS) have become a topic of widespread research, development and commercialization. Made by augmented integrated circuit fabrication techniques and having at least one dimension in the micron range, these devices have been used in computer printers and in vehicles for airbag deployment, and they are expected to provide the basis for many new types of biomedical, analytic, optical and communications equipment. We will describe some possible MEMS applications to NDE, including the use of MEMS ultrasonic transducers, optical components, and communicating micro-robots that could be used to monitor the integrity of structures. "Exploration about the edges of things … encourages the growth of new idea and new perceptions."

  14. Studying the nonlinearity in Sonic IR NDE

    NASA Astrophysics Data System (ADS)

    Yu, Qiuye; Obeidat, Omar; Han, Xiaoyan

    2017-02-01

    Sonic IR Imaging combines pulsed ultrasound excitation and infrared imaging to detect defects in materials. The sound pulse causes rubbing due to non--unison motion between faces of defects, and infrared sensors image the temperature map over the target to identify defects. It works in various materials, including metal/metal alloy, ceramics, and composite materials. Its biggest advantage is that it's a fast, wide area NDE technique. It takes only a fraction of a second or a few seconds, depending on the thermal properties of the target, for one test over a few square feet. However, due to the nonlinearity in the coupling between the ultrasound transducer and the target, the repeatability has been an issue, which affects its application. In this paper, we present our study on this issue in Sonic IR.

  15. Fixed Eigenvector Analysis of Thermographic NDE Data

    NASA Technical Reports Server (NTRS)

    Cramer, K. Elliott; Winfree, William P.

    2011-01-01

    Principal Component Analysis (PCA) has been shown effective for reducing thermographic NDE data. This paper will discuss an alternative method of analysis that has been developed where a predetermined set of eigenvectors is used to process the thermal data from both reinforced carbon-carbon (RCC) and graphiteepoxy honeycomb materials. These eigenvectors can be generated either from an analytic model of the thermal response of the material system under examination, or from a large set of experimental data. This paper provides the details of the analytic model, an overview of the PCA process, as well as a quantitative signal-to-noise comparison of the results of performing both conventional PCA and fixed eigenvector analysis on thermographic data from two specimens, one Reinforced Carbon-Carbon with flat bottom holes and the second a sandwich construction with graphite-epoxy face sheets and aluminum honeycomb core.

  16. Contamination detection NDE for cleaning process inspection

    NASA Technical Reports Server (NTRS)

    Marinelli, W. J.; Dicristina, V.; Sonnenfroh, D.; Blair, D.

    1995-01-01

    In the joining of multilayer materials, and in welding, the cleanliness of the joining surface may play a large role in the quality of the resulting bond. No non-intrusive techniques are currently available for the rapid measurement of contamination on large or irregularly shaped structures prior to the joining process. An innovative technique for the measurement of contaminant levels in these structures using laser based imaging is presented. The approach uses an ultraviolet excimer laser to illuminate large and/or irregular surface areas. The UV light induces fluorescence and is scattered from the contaminants. The illuminated area is viewed by an image-intensified CCD (charge coupled device) camera interfaced to a PC-based computer. The camera measures the fluorescence and/or scattering from the contaminants for comparison with established standards. Single shot measurements of contamination levels are possible. Hence, the technique may be used for on-line NDE testing during manufacturing processes.

  17. NDE Techniques Used in PARENT Open Round Robin Testing

    SciTech Connect

    Meyer, Ryan M.

    2014-11-05

    This is a draft technical letter report for NRC client describing the NDE techniques used in the open testing portion of the Program to Assess the Reliability of Emerging Nondestructive Techniques (PARENT).

  18. Reliably Detectable Flaw Size for NDE Methods that Use Calibration

    NASA Technical Reports Server (NTRS)

    Koshti, Ajay M.

    2017-01-01

    Probability of detection (POD) analysis is used in assessing reliably detectable flaw size in nondestructive evaluation (NDE). MIL-HDBK-1823 and associated mh1823 POD software gives most common methods of POD analysis. In this paper, POD analysis is applied to an NDE method, such as eddy current testing, where calibration is used. NDE calibration standards have known size artificial flaws such as electro-discharge machined (EDM) notches and flat bottom hole (FBH) reflectors which are used to set instrument sensitivity for detection of real flaws. Real flaws such as cracks and crack-like flaws are desired to be detected using these NDE methods. A reliably detectable crack size is required for safe life analysis of fracture critical parts. Therefore, it is important to correlate signal responses from real flaws with signal responses form artificial flaws used in calibration process to determine reliably detectable flaw size.

  19. Proceedings: EPRI 11th Annual NDE Issues Meeting

    SciTech Connect

    2001-10-01

    For the past 10 years, EPRI has transferred research and applications solutions to its subscribing members during this annual event. At this meeting, members are invited to provide important feedback on emergent issues, solutions needed, and desired direction of the EPRI Nondestructive Evaluation (NDE) Center. The 11th Annual NDE Issues Meeting was held July 16-18, 2001, in Toronto, Ontario, Canada, and was hosted by Ontario Power Generation.

  20. Ultrasonic arrays in NDE: Beyond the B-scan

    NASA Astrophysics Data System (ADS)

    Wilcox, Paul D.

    2013-01-01

    The primary outputs of ultrasonic arrays in NDE are B-scan images that mimic the mechanical scanning of a single-element transducer. An alternative, that has only become practically feasible in the last decade, is to capture the full matrix of raw array data from all transmit-receive element combinations and perform other operations in post-processing. This article examines the ways in which the full matrix of raw array data can be exploited to improve ultrasonic NDE.

  1. Ultrasonic wavefield imaging: Research tool or emerging NDE method?

    NASA Astrophysics Data System (ADS)

    Michaels, Jennifer E.

    2017-02-01

    Ultrasonic wavefield imaging refers to acquiring full waveform data over a region of interest for waves generated by a stationary source. Although various implementations of wavefield imaging have existed for many years, the widespread availability of laser Doppler vibrometers that can acquire signals in the high kHz and low MHz range has resulted in a rapid expansion of fundamental research utilizing full wavefield data. In addition, inspection methods based upon wavefield imaging have been proposed for standalone nondestructive evaluation (NDE) with most of these methods coming from the structural health monitoring (SHM) community and based upon guided waves. If transducers are already embedded in or mounted on the structure as part of an SHM system, then a wavefield-based inspection can potentially take place with very little required disassembly. A frequently-proposed paradigm for wavefield NDE is its application as a follow-up inspection method using embedded SHM transducers as guided wave sources if the in situ SHM system generates an alarm. Discussed here is the broad role of wavefield imaging as it relates to ultrasonic NDE, both as a research tool and as an emerging NDE method. Examples of current research are presented based upon both guided and bulk wavefield imaging in metals and composites, drawing primarily from the author's work. Progress towards wavefield NDE is discussed in the context of defect detection and characterization capabilities, scan times, data quality, and required data analysis. Recent research efforts are summarized that can potentially enable wavefield NDE.

  2. Platform for Postprocessing Waveform-Based NDE

    NASA Technical Reports Server (NTRS)

    Roth, Don

    2008-01-01

    Taking advantage of the similarities that exist among all waveform-based non-destructive evaluation (NDE) methods, a common software platform has been developed containing multiple- signal and image-processing techniques for waveforms and images. The NASA NDE Signal and Image Processing software has been developed using the latest versions of LabVIEW, and its associated Advanced Signal Processing and Vision Toolkits. The software is useable on a PC with Windows XP and Windows Vista. The software has been designed with a commercial grade interface in which two main windows, Waveform Window and Image Window, are displayed if the user chooses a waveform file to display. Within these two main windows, most actions are chosen through logically conceived run-time menus. The Waveform Window has plots for both the raw time-domain waves and their frequency- domain transformations (fast Fourier transform and power spectral density). The Image Window shows the C-scan image formed from information of the time-domain waveform (such as peak amplitude) or its frequency-domain transformation at each scan location. The user also has the ability to open an image, or series of images, or a simple set of X-Y paired data set in text format. Each of the Waveform and Image Windows contains menus from which to perform many user actions. An option exists to use raw waves obtained directly from scan, or waves after deconvolution if system wave response is provided. Two types of deconvolution, time-based subtraction or inverse-filter, can be performed to arrive at a deconvolved wave set. Additionally, the menu on the Waveform Window allows preprocessing of waveforms prior to image formation, scaling and display of waveforms, formation of different types of images (including non-standard types such as velocity), gating of portions of waves prior to image formation, and several other miscellaneous and specialized operations. The menu available on the Image Window allows many further image

  3. Rough surface reconstruction for ultrasonic NDE simulation

    SciTech Connect

    Choi, Wonjae; Shi, Fan; Lowe, Michael J. S.; Skelton, Elizabeth A.; Craster, Richard V.

    2014-02-18

    The reflection of ultrasound from rough surfaces is an important topic for the NDE of safety-critical components, such as pressure-containing components in power stations. The specular reflection from a rough surface of a defect is normally lower than it would be from a flat surface, so it is typical to apply a safety factor in order that justification cases for inspection planning are conservative. The study of the statistics of the rough surfaces that might be expected in candidate defects according to materials and loading, and the reflections from them, can be useful to develop arguments for realistic safety factors. This paper presents a study of real rough crack surfaces that are representative of the potential defects in pressure-containing power plant. Two-dimensional (area) values of the height of the roughness have been measured and their statistics analysed. Then a means to reconstruct model cases with similar statistics, so as to enable the creation of multiple realistic realizations of the surfaces, has been investigated, using random field theory. Rough surfaces are reconstructed, based on a real surface, and results for these two-dimensional descriptions of the original surface have been compared with those from the conventional model based on a one-dimensional correlation coefficient function. In addition, ultrasonic reflections from them are simulated using a finite element method.

  4. Study Methods to Standardize Thermography NDE

    NASA Technical Reports Server (NTRS)

    Walker, James L.; Workman, Gary L.

    1998-01-01

    The purpose of this work is to develop thermographic inspection methods and standards for use in evaluating structural composites and aerospace hardware. Qualification techniques and calibration methods are investigated to standardize the thermographic method for use in the field. Along with the inspections of test standards structural hardware, support hardware is designed and fabricated to aid in the thermographic process. Also, a standard operating procedure is developed for performing inspections with the Bales Thermal Image Processor (TIP). Inspections are performed on a broad range of structural composites. These materials include graphite/epoxies, graphite/cyanide-ester, graphite/silicon-carbide, graphite phenolic and Kevlar/epoxy. Also metal honeycomb (titanium and aluminum faceplates over an aluminum honeycomb core) structures are investigated. Various structural shapes are investigated and the thickness of the structures vary from as few as 3 plies to as many as 80 plies. Special emphasis is placed on characterizing defects in attachment holes and bondlines, in addition to those resulting from impact damage and the inclusion of foreign matter. Image processing through statistical analysis and digital filtering is investigated to enhance the quality and quantify the NDE thermal images when necessary.

  5. Study Methods to Standardize Thermography NDE

    NASA Technical Reports Server (NTRS)

    Walker, James L.; Workman, Gary L.

    1998-01-01

    The purpose of this work is to develop thermographic inspection methods and standards for use in evaluating structural composites and aerospace hardware. Qualification techniques and calibration methods are investigated to standardize the thermographic method for use in the field. Along with the inspections of test standards structural hardware, support hardware is designed and fabricated to aid in the thermographic process. Also, a standard operating procedure is developed for performing inspections with the Bales Thermal Image Processor (TIP). Inspections are performed on a broad range of structural composites. These materials include various graphite/epoxies, graphite/cyanide-ester, graphite/silicon-carbide, graphite phenolic and Keviar/epoxy. Also metal honeycomb (titanium and aluminum faceplates over an aluminum honeycomb core) structures are investigated. Various structural shapes are investigated and the thickness of the structures vary from as few as 3 plies to as many as 80 plies. Special emphasis is placed on characterizing defects in attachment holes and bondlines, in addition to those resulting from impact damage and the inclusion of foreign matter. Image processing through statistical analysis and digital filtering is investigated to enhance the quality and quantify the NDE thermal images when necessary.

  6. Quantitative NDE of Composite Structures at NASA

    NASA Technical Reports Server (NTRS)

    Cramer, K. Elliott; Leckey, Cara A. C.; Howell, Patricia A.; Johnston, Patrick H.; Burke, Eric R.; Zalameda, Joseph N.; Winfree, William P.; Seebo, Jeffery P.

    2015-01-01

    The use of composite materials continues to increase in the aerospace community due to the potential benefits of reduced weight, increased strength, and manufacturability. Ongoing work at NASA involves the use of the large-scale composite structures for spacecraft (payload shrouds, cryotanks, crew modules, etc). NASA is also working to enable the use and certification of composites in aircraft structures through the Advanced Composites Project (ACP). The rapid, in situ characterization of a wide range of the composite materials and structures has become a critical concern for the industry. In many applications it is necessary to monitor changes in these materials over a long time. The quantitative characterization of composite defects such as fiber waviness, reduced bond strength, delamination damage, and microcracking are of particular interest. The research approaches of NASA's Nondestructive Evaluation Sciences Branch include investigation of conventional, guided wave, and phase sensitive ultrasonic methods, infrared thermography and x-ray computed tomography techniques. The use of simulation tools for optimizing and developing these methods is also an active area of research. This paper will focus on current research activities related to large area NDE for rapidly characterizing aerospace composites.

  7. Developing NDE Techniques for Large Cryogenic Tanks

    NASA Technical Reports Server (NTRS)

    Parker, Don; Starr, Stan

    2009-01-01

    The Shuttle and Constellation Programs require very large cryogenic ground storage tanks in which to store liquid oxygen and hydrogen. The existing LC-39 pad tanks, which will be passed onto Constellation, are 40 years old and have received minimal refurbishment or even inspection, because they can only be temperature cycled a few times before being overhauled (a costly operation in both time and dollars). Numerous questions exist on the performance and reliability of these old tanks which could cause a major Program schedule disruption. Consequently, with the passing of the first two tanks to Constellation to occur this year, there is growing awareness that NDE is needed to detect problems early in these tanks so that corrective actions can be scheduled when least disruptive. Time series thermal images of two sides of the Pad B LH2 tank have been taken over multiple days to demonstrate the effects of environmental conditions to the solar heating of the tank and therefore the effectiveness of thermal imaging.

  8. Protection circuitry for high frequency ultrasonic NDE

    NASA Astrophysics Data System (ADS)

    Chaggares, N. Chris; Tang, Raymond K.; Sinclair, A. N., Prof.; Foster, F. S., Prof.; Haraierciwz, Kasia; Starkoski, Brian

    2000-05-01

    Most commercial ultrasonic NDE equipment employs a voltage spike to stimulate a piezoelectric transducer. To protect the signal processing unit from damage from this spike, a voltage limiter or "diode clamp" is included in the pulser-receiver, and limits the voltage reaching the amplifier or oscilloscope. In this project, the deleterious effects of such limiters on the ultrasonic echo in the high frequency (50-100 MHz range) have been quantified: these effects include significant distortion in the frequency content, and oscillations causing a drop in timing resolution by over a factor of 2. To address these problems, a high-voltage high-frequency switch has been designed to replace the voltage limiter; the switch directs the high-voltage spike away from the signal processing/display unit, towards an impedance-matched termination. A prototype circuit has been built, based on two high-voltage MOSFET's acting as a switch for the bi-polar stimulation pulse. The reduction in echo distortion and improvement in time resolution have been successfully modeled with the CAD tool HSPICE, although parasitic capacitance in the current generation of commercial MOSFET's is a continuing concern.

  9. Ultrasonic NDE Simulation for Composite Manufacturing Defects

    NASA Technical Reports Server (NTRS)

    Leckey, Cara A. C.; Juarez, Peter D.

    2016-01-01

    The increased use of composites in aerospace components is expected to continue into the future. The large scale use of composites in aerospace necessitates the development of composite-appropriate nondestructive evaluation (NDE) methods to quantitatively characterize defects in as-manufactured parts and damage incurred during or post manufacturing. Ultrasonic techniques are one of the most common approaches for defect/damage detection in composite materials. One key technical challenge area included in NASA's Advanced Composite's Project is to develop optimized rapid inspection methods for composite materials. Common manufacturing defects in carbon fiber reinforced polymer (CFRP) composites include fiber waviness (in-plane and out-of-plane), porosity, and disbonds; among others. This paper is an overview of ongoing work to develop ultrasonic wavefield based methods for characterizing manufacturing waviness defects. The paper describes the development and implementation of a custom ultrasound simulation tool that is used to model ultrasonic wave interaction with in-plane fiber waviness (also known as marcelling). Wavefield data processing methods are applied to the simulation data to explore possible routes for quantitative defect characterization.

  10. Developing NDE Techniques for Large Cryogenic Tanks

    NASA Technical Reports Server (NTRS)

    Parker, Don; Starr, Stan; Arens, Ellen

    2011-01-01

    The Shuttle Program requires very large cryogenic ground storage tanks in which to store liquid oxygen and hydrogen. The existing Pads A and B Launch Complex-39 tanks, which will be passed onto future launch programs, are 45 years old and have received minimal refurbishment and only external inspections over the years. The majority of the structure is inaccessible without a full system drain of cryogenic liquid and granular insulation in the annular region. It was previously thought that there was a limit to the number of temperature cycles that the tanks could handle due to possible insulation compaction before undergoing a costly and time consuming complete overhaul; therefore the tanks were not drained and performance issues with these tanks, specifically the Pad B liquid hydrogen tank, were accepted. There is a needind an opportunity, as the Shuttle program ends and work to upgrade the launch pads progresses, to develop innovative non-destructive evaluation (NDE) techniques to analyze the current tanks. Techniques are desired that can aid in determining the extent of refurbishment required to keep the tanks in service for another 20+ years. A nondestructive technique would also be a significant aid in acceptance testing of new and refurbished tanks, saving significant time and money, if corrective actions can be taken before cryogen is introduced to the systems.

  11. Ultrasonic guided wave NDE for piping

    SciTech Connect

    Rose, J.L.; Jiao, D.; Spanner, J. Jr.

    1996-11-01

    An ultrasonic guided wave nondestructive evaluation (NDE) system for rapidly detecting and quantifying the reduction in wall thickness caused by corrosion in piping under insulation is discussed. Only small, easily replaceable sections need to be removed from the thermal insulation that surrounds the pipework. The worst case scenario of the guided wave work will be a two-stage system, the first with guided waves capable of rapidly surveying the piping to indicate areas of corrosion attack and wall thinning, followed by a more quantitative technique using a more conventional normal beam ultrasonic longitudinal wave inspection. In most cases, however, the guided wave technique will be sufficient for quantitatively determining wall thickness, depending on the accuracy required and the local or global nature of the wall thinning. Drawing on guided wave experiences to date on a variety of different plate and tubing problems, preliminary feasibility experiments have already been conducted on piping under insulation in both a laboratory and a chemical processing facility field environment. Three guided wave techniques have been introduced, one on normal beam excitation, one using a broad variable angle beam transducer on a curved shoe, and a third on a newly developed pipe comb system.

  12. Orbiter Cold Plate Intergranular Corrosion: Development of NDE Standards and Assessment of NDE Methods

    NASA Technical Reports Server (NTRS)

    Smith, Stephen W.; Winfree, William P.; Piascik, Robert S.

    2002-01-01

    During pre-servicing of a space shuttle (orbiter vehicle, OV-102), helium leak detection of an avionics cold plate identified a leak located in the face sheet oriented towards the support shelf. Subsequent destructive examination of the leaking cold plate revealed that intergranular corrosion had penetrated the 0.017-inch thick aluminum (AA6061) face sheet. The intergranular attack (IGA) was likely caused by an aggressive crevice environment created by condensation of water vapor between the cold plate and support shelf. Face sheet susceptibility to IGA is a result of the brazing process used in the fabrication of the cold plates. Cold plate components were brazed at 1000 F followed by a slow cooling process to avoid distortion of the bonded cold plate. The slow cool process caused excessive grain boundary precipitation resulting in a material that is susceptible to IGA. The objectives of this work are as follows: (1) Develop first-of-a-kind nondestructive evaluation (NDE) standards that contain IGA identical to that found in the orbiter cold plates; and (2) Assess advanced NDE techniques for corrosion detection and recommend methods for cold plate examination. This report documents the results of work performed at Langley Research Center to fulfill these objectives.

  13. Conclusions of the 6th European American Workshop on reliability of NDE

    NASA Astrophysics Data System (ADS)

    Mueller, Christina; Bertovic, Marija; Kanzler, Daniel; Ronneteg, Ulf

    2016-02-01

    The principles of Open Space Technology (OST) were again applied to discuss burning issues in the field of NDE reliability. The results of the discussions among NDE professionals concerning new reliability methods, human factors and integrated solutions will be presented.

  14. Summary of NDE of additive manufacturing efforts in NASA

    NASA Astrophysics Data System (ADS)

    Waller, Jess M.; Saulsberry, Regor L.; Parker, Bradford H.; Hodges, Kenneth L.; Burke, Eric R.; Taminger, Karen M.

    2015-03-01

    One of the major obstacles slowing the acceptance of parts made by additive manufacturing (AM) in NASA applications is the lack of a broadly accepted materials and process quality systems; and more specifically, the lack of adequate nondestructive evaluation (NDE) processes integrated into AM. Matching voluntary consensus standards are also needed to control the consistency of input materials, process equipment, process methods, finished part properties, and how those properties are characterized. As for nondestructive characterization, procedures are needed to interrogate features unique to parts made by AM, such as fine-scale porosity, deeply embedded flaws, complex part geometry, and intricate internal features. The NDE methods developed must be tailored to meet materials, design and test requirements encountered throughout the part life cycle, whether during process optimization, real-time process monitoring, finished part qualification and certification (especially of flight hardware), or in situ health monitoring. Restated, individualized process/product-specific NDE methods are needed to satisfy NASA's various quality assurance requirements. To date, only limited data have been acquired by NASA on parts made by AM. This paper summarizes the NASA AM effort, highlights available NDE data, and outlines the approach NASA is taking to apply NDE to its various AM efforts.

  15. Nuclear Power Plant NDE Challenges - Past, Present, and Future

    SciTech Connect

    Doctor, S. R.

    2007-03-21

    The operating fleet of U.S. nuclear power plants was built to fossil plant standards (of workmanship, not fitness for service) and with good engineering judgment. Fortuitously, those nuclear power plants were designed using defense-in-depth concepts, with nondestructive examination (NDE) an important layer, so they can tolerate almost any component failure and still continue to operate safely. In the 30+ years of reactor operation, many material failures have occurred. Unfortunately, NDE has not provided the reliability to detect degradation prior to initial failure (breaching the pressure boundary). However, NDE programs have been improved by moving from prescriptive procedures to performance demonstrations that quantify inspection effectiveness for flaw detection probability and sizing accuracy. Other improvements include the use of risk-informed strategies to ensure that reactor components contributing the most risk receive the best and most frequent inspections. Another challenge is the recent surge of interest in building new nuclear power plants in the United States to meet increasing domestic energy demand. New construction will increase the demand for NDE but also offers the opportunity for more proactive inspections. This paper reviews the inception and evolution of NDE for nuclear power plants over the past 40 years, recounts lessons learned, and describes the needs remaining as existing plants continue operation and new construction is contemplated.

  16. The History and Future of NDE in the Management of Nuclear Power Plant Materials Degradation

    SciTech Connect

    Doctor, Steven R.

    2009-04-01

    The author has spent more than 25 years conducting engineering and research studies to quantify the performance of nondestructive evaluation (NDE) in nuclear power plant (NPP) applications and identifying improvements to codes and standards for NDE to manage materials degradation. This paper will review this fundamental NDE engineering/research work and then look to the future on how NDE can be optimized for proactively managing materials degradation in NPP components.

  17. Directed Design of Experiments (DOE) for Determining Probability of Detection (POD) Capability of NDE Systems (DOEPOD)

    NASA Technical Reports Server (NTRS)

    Generazio, Edward R.

    2007-01-01

    This viewgraph presentation reviews some of the problems that are encountered by designers of Non-Destructive Examination (NDE) have in determining the probability of detection. According to the author "[the] NDE community should not blindly accept statistical results due to lack of knowledge." This is an attempt to bridge the gap between people doing NDE, and statisticians.

  18. Proceedings of the 8th international conference on NDE in the nuclear industry

    SciTech Connect

    Stahl, D.

    1986-01-01

    This book contains the proceedings of the 8th international conference on NDE in the nuclear industry. Topics covered include: NDE reliability and performance demonstration testing; In-service inspection---fuel support structures; NDE of stem generators; and PISC II.

  19. Summary of NDE of Additive Manufacturing Efforts in NASA

    NASA Technical Reports Server (NTRS)

    Waller, Jess; Saulsberry, Regor; Parker, Bradford; Hodges, Kenneth; Burke, Eric; Taminger, Karen

    2014-01-01

    (1) General Rationale for Additive Manufacturing (AM): (a) Operate under a 'design-to-constraint' paradigm, make parts too complicated to fabricate otherwise, (b) Reduce weight by 20 percent with monolithic parts, (c) Reduce waste (green manufacturing), (e) Eliminate reliance on Original Equipment Manufacturers for critical spares, and (f) Extend life of in-service parts by innovative repair methods; (2) NASA OSMA NDE of AM State-of-the-Discipline Report; (3) Overview of NASA AM Efforts at Various Centers: (a) Analytical Tools, (b) Ground-Based Fabrication (c) Space-Based Fabrication; and (d) Center Activity Summaries; (4) Overview of NASA NDE data to date on AM parts; and (5) Gap Analysis/Recommendations for NDE of AM.

  20. A 35 MHz PCMUT phased array for NDE ultrasound

    NASA Astrophysics Data System (ADS)

    Snook, Kevin; Jiang, Xiaoning; Hu, Changhong; Geng, Xuecang; Liu, Ruibin; Welter, John; Shung, Kirk; Hackenberger, Wesley S.

    2009-03-01

    In this paper, the development of a 35 MHz 64-channel Piezoelectric Composite based Micromachined Ultrasound Transducer (PCMUT) phased array for NDE ultrasound application is presented. A 35 MHz PMN-PT single crystal 1-3 composite based PC-MUT phased array was designed with extensive acoustic field and 1D modeling. The initial modeling results demonstrated that the focused detection resolution (10% of -3 dB beam width) could be as small as 30 μm in the azimuth direction. The maximum imaging depth for ceramic samples is around 20 mm. The PC-MUT array being developed will extend the state-of-art NDE phased array technology from approximately 20 MHz to 35 MHz, which will greatly enhance the imaging resolution for a broad range of NDE ultrasound applications.

  1. Assessing condition of turbine engine ceramic components through NDE technology.

    SciTech Connect

    Ellingson, W.A.; Sun, J.G.; Deemer, C.; Erdman, S.; Prested, C.

    2002-04-12

    Thermal barrier coatings (TBCs) and environmental barrier coatings (EBCs) are under development for hot-gas path components to allow higher gas-firing temperatures in advanced (high-efficiency, low-emission) gas turbines. Increasing dependence on the reliability of TBC and EBC components has driven the need for nondestructive evaluation (NDE) methods to assess the condition, or ''health status,'' of these coatings. NDE methods based on elastic optical scatter and thermal imaging have been applied to TBC-coated test specimens that were thermally cycled and to EBC-coated SiC/SiC components that were run in 4.5 MW(e) field-test turbines. One primary interest is to develop NDE methods that can predict a prespall condition. Resulting data suggest a correlation between laser scatter data and thermal cycles for TBC-coated specimens, and thermal imaging results have demonstrated prespall detection for an EBC-coated SiC/SiC combustor liner.

  2. NASA NDE Applications for Mobile MEMS Devices and Sensors

    NASA Technical Reports Server (NTRS)

    Wilson, William C.; Atkinson, Gary M.; Barclay, R. O.

    2008-01-01

    NASA would like new devices and sensors for performing nondestructive evaluation (NDE) of aerospace vehicles. These devices must be small in size/volume, mass, and power consumption. The devices must be autonomous and mobile so they can access the internal structures of aircraft and spacecraft and adequately monitor the structural health of these craft. The platforms must be mobile in order to transport NDE sensors for evaluating structural integrity and determining whether further investigations will be required. Microelectromechanical systems (MEMS) technology is crucial to the development of the mobile platforms and sensor systems. This paper presents NASA s needs for micro mobile platforms and MEMS sensors that will enable NDE to be performed on aerospace vehicles.

  3. Single crystal piezoelectric composite transducers for ultrasound NDE applications

    NASA Astrophysics Data System (ADS)

    Jiang, Xiaoning; Snook, Kevin; Walker, Thomas; Portune, Andrew; Haber, Richard; Geng, Xuecang; Welter, John; Hackenberger, Wesley S.

    2008-03-01

    Single crystal piezoelectric composite transducers including 75 MHz PC-MUT (piezoelectric composite micromachined ultrasound transducers), diced 10 MHz and 15 MHz 1-3 composite transducers were successfully demonstrated with broad bandwidth and high sensitivity. In this paper, the design, fabrication and characterization of composite transducers are reported. C-scan experiments for SiC ceramic samples were performed using these composite transducers as well as some commercial NDE transducers. The results suggest that significant improvements in resolution and penetration depth can be achieved in C-scan NDE imaging using single crystal composite broadband transducers.

  4. Eddy current NDE performance demonstrations using simulation tools

    NASA Astrophysics Data System (ADS)

    Maurice, L.; Costan, V.; Guillot, E.; Thomas, P.

    2013-01-01

    To carry out performance demonstrations of the Eddy-Current NDE processes applied on French nuclear power plants, EDF studies the possibility of using simulation tools as an alternative to measurements on steam generator tube mocks-up. This paper focuses on the strategy led by EDF to assess and use code_Carmel3D and Civa, on the case of Eddy-Current NDE on wears problem which may appear in the U-shape region of steam generator tubes due to the rubbing of anti-vibration bars.

  5. Preview of the NASA NNWG NDE Sample Preparation Handbook

    NASA Technical Reports Server (NTRS)

    2010-01-01

    This viewgraph presents a step-by-step how-to fabrication documentation of every kind of sample that is fabricated for MSFC by UA Huntsville, including photos and illustrations. The tabulation of what kind of samples are being fabricated for what NDE method, detailed instructions/documentation of the inclusion/creation of defects, detailed specifications for materials, processes, and equipment, case histories and/or experiences with the different fabrication methods and defect inclusion techniques, discussion of pitfalls and difficulties associated with sample fabrication and defect inclusion techniques, and a discussion of why certain fabrication techniques are needed as related to the specific NDE methods are included in this presentation.

  6. Flight-vehicle materials, structures, and dynamics - Assessment and future directions. Vol. 4 - Tribological materials and NDE

    NASA Technical Reports Server (NTRS)

    Fusaro, Robert L. (Editor); Achenbach, J. D. (Editor)

    1993-01-01

    The present volume on tribological materials and NDE discusses liquid lubricants for advanced aircraft engines, a liquid lubricant for space applications, solid lubricants for aeronautics, and thin solid-lubricant films in space. Attention is given to the science and technology of NDE, tools for an NDE engineering base, experimental techniques in ultrasonics for NDE and material characterization, and laser ultrasonics. Topics addressed include thermal methods of NDE and quality control, digital radiography in the aerospace industry, materials characterization by ultrasonic methods, and NDE of ceramics and ceramic composites. Also discussed are smart materials and structures, intelligent processing of materials, implementation of NDE technology on flight structures, and solid-state weld evaluation.

  7. Flight-vehicle materials, structures, and dynamics - Assessment and future directions. Vol. 4 - Tribological materials and NDE

    NASA Technical Reports Server (NTRS)

    Fusaro, Robert L. (Editor); Achenbach, J. D. (Editor)

    1993-01-01

    The present volume on tribological materials and NDE discusses liquid lubricants for advanced aircraft engines, a liquid lubricant for space applications, solid lubricants for aeronautics, and thin solid-lubricant films in space. Attention is given to the science and technology of NDE, tools for an NDE engineering base, experimental techniques in ultrasonics for NDE and material characterization, and laser ultrasonics. Topics addressed include thermal methods of NDE and quality control, digital radiography in the aerospace industry, materials characterization by ultrasonic methods, and NDE of ceramics and ceramic composites. Also discussed are smart materials and structures, intelligent processing of materials, implementation of NDE technology on flight structures, and solid-state weld evaluation.

  8. Flight-vehicle materials, structures, and dynamics - Assessment and future directions. Vol. 4 - Tribological materials and NDE

    NASA Astrophysics Data System (ADS)

    Fusaro, Robert L.; Achenbach, J. D.

    The present volume on tribological materials and NDE discusses liquid lubricants for advanced aircraft engines, a liquid lubricant for space applications, solid lubricants for aeronautics, and thin solid-lubricant films in space. Attention is given to the science and technology of NDE, tools for an NDE engineering base, experimental techniques in ultrasonics for NDE and material characterization, and laser ultrasonics. Topics addressed include thermal methods of NDE and quality control, digital radiography in the aerospace industry, materials characterization by ultrasonic methods, and NDE of ceramics and ceramic composites. Also discussed are smart materials and structures, intelligent processing of materials, implementation of NDE technology on flight structures, and solid-state weld evaluation.

  9. NASA OSMA NDE Program Additive Manufacturing Foundational Effort

    NASA Technical Reports Server (NTRS)

    Waller, Jess; Walker, James; Burke, Eric; Wells, Douglas; Nichols, Charles

    2016-01-01

    NASA is providing key leadership in an international effort linking NASA and non-NASA resources to speed adoption of additive manufacturing (AM) to meet NASA's mission goals. Participants include industry, NASA's space partners, other government agencies, standards organizations and academia. Nondestructive Evaluation (NDE) is identified as a universal need for all aspects of additive manufacturing.

  10. Advanced NDE techniques for quantitative characterization of aircraft

    NASA Technical Reports Server (NTRS)

    Heyman, Joseph S.; Winfree, William P.

    1990-01-01

    Recent advances in nondestructive evaluation (NDE) at NASA Langley Research Center and their applications that have resulted in quantitative assessment of material properties based on thermal and ultrasonic measurements are reviewed. Specific applications include ultrasonic determination of bolt tension, ultrasonic and thermal characterization of bonded layered structures, characterization of composite materials, and disbonds in aircraft skins.

  11. NDE for Material Characterization in Aeronautic and Space Applications

    NASA Technical Reports Server (NTRS)

    Baaklini, George Y.; Kautz, Harold E.; Gyekenyesi, Andrew L.; Abdul-Aziz, Ali; Martin, Richard E.

    2000-01-01

    This paper describes selected nondestructive evaluation (NDE) approaches that were developed or tailored at the NASA Glenn Research Center for characterizing advanced material systems. The emphasis is on high-temperature aerospace propulsion applications. The material systems include monolithic ceramics, superalloys, and high temperature composites. In the aeronautic area, the highlights are cooled ceramic plate structures for turbine applications, F-TiAl blade materials for low-pressure turbines, thermoelastic stress analysis (TSA) for residual stress measurements in titanium based and nickel based engine materials, and acousto ultrasonics (AU) for creep damage assessment in nickel-based alloys. In the space area, examples consist of cooled carbon-carbon composites for gas generator combustors and flywheel rotors composed of carbon fiber reinforced polymer matrix composites for energy storage on the international space station (ISS). The role of NDE in solving manufacturing problems, the effect of defects on structural behavior, and the use of NDE-based finite element modeling are discussed. NDE technology needs for improved microelectronic and mechanical systems as well as health monitoring of micro-materials and components are briefly discussed.

  12. Sparse signal representation and its applications in ultrasonic NDE.

    PubMed

    Zhang, Guang-Ming; Zhang, Cheng-Zhong; Harvey, David M

    2012-03-01

    Many sparse signal representation (SSR) algorithms have been developed in the past decade. The advantages of SSR such as compact representations and super resolution lead to the state of the art performance of SSR for processing ultrasonic non-destructive evaluation (NDE) signals. Choosing a suitable SSR algorithm and designing an appropriate overcomplete dictionary is a key for success. After a brief review of sparse signal representation methods and the design of overcomplete dictionaries, this paper addresses the recent accomplishments of SSR for processing ultrasonic NDE signals. The advantages and limitations of SSR algorithms and various overcomplete dictionaries widely-used in ultrasonic NDE applications are explored in depth. Their performance improvement compared to conventional signal processing methods in many applications such as ultrasonic flaw detection and noise suppression, echo separation and echo estimation, and ultrasonic imaging is investigated. The challenging issues met in practical ultrasonic NDE applications for example the design of a good dictionary are discussed. Representative experimental results are presented for demonstration. Copyright © 2011 Elsevier B.V. All rights reserved.

  13. Platform for Post-Processing Waveform-Based NDE

    NASA Technical Reports Server (NTRS)

    Roth, Don J.

    2010-01-01

    Signal- and image-processing methods are commonly needed to extract information from the waves, improve resolution of, and highlight defects in an image. Since some similarity exists for all waveform-based nondestructive evaluation (NDE) methods, it would seem that a common software platform containing multiple signal- and image-processing techniques to process the waveforms and images makes sense where multiple techniques, scientists, engineers, and organizations are involved. NDE Wave & Image Processor Version 2.0 software provides a single, integrated signal- and image-processing and analysis environment for total NDE data processing and analysis. It brings some of the most useful algorithms developed for NDE over the past 20 years into a commercial-grade product. The software can import signal/spectroscopic data, image data, and image series data. This software offers the user hundreds of basic and advanced signal- and image-processing capabilities including esoteric 1D and 2D wavelet-based de-noising, de-trending, and filtering. Batch processing is included for signal- and image-processing capability so that an optimized sequence of processing operations can be applied to entire folders of signals, spectra, and images. Additionally, an extensive interactive model-based curve-fitting facility has been included to allow fitting of spectroscopy data such as from Raman spectroscopy. An extensive joint-time frequency module is included for analysis of non-stationary or transient data such as that from acoustic emission, vibration, or earthquake data.

  14. Advanced NDE techniques for quantitative characterization of aircraft

    NASA Technical Reports Server (NTRS)

    Heyman, Joseph S.; Winfree, William P.

    1990-01-01

    Recent advances in nondestructive evaluation (NDE) at NASA Langley Research Center and their applications that have resulted in quantitative assessment of material properties based on thermal and ultrasonic measurements are reviewed. Specific applications include ultrasonic determination of bolt tension, ultrasonic and thermal characterization of bonded layered structures, characterization of composite materials, and disbonds in aircraft skins.

  15. Human NDE1 splicing and mammalian brain development

    PubMed Central

    Mosca, S.; Raponi, M.; Meneghello, A.; Buratti, E.; Woods, C. G.; Baralle, D.

    2017-01-01

    Exploring genetic and molecular differences between humans and other close species may be the key to explain the uniqueness of our brain and the selective pressures under which it evolves. Recent discoveries unveiled the involvement of Nuclear distribution factor E-homolog 1 (NDE1) in human cerebral cortical neurogenesis and suggested a role in brain evolution; however the evolutionary changes involved have not been investigated. NDE1 has a different gene structure in human and mouse resulting in the production of diverse splicing isoforms. In particular, mouse uses the terminal exon 8 T, while Human uses terminal exon 9, which is absent in rodents. Through chimeric minigenes splicing assay we investigated the unique elements regulating NDE1 terminal exon choice. We found that selection of the terminal exon is regulated in a cell dependent manner and relies on gain/loss of splicing regulatory sequences across the exons. Our results show how evolutionary changes in cis as well as trans acting signals have played a fundamental role in determining NDE1 species specific splicing isoforms supporting the notion that alternative splicing plays a central role in human genome evolution, and possibly human cognitive predominance. PMID:28266585

  16. Human NDE1 splicing and mammalian brain development.

    PubMed

    Mosca, S; Raponi, M; Meneghello, A; Buratti, E; Woods, C G; Baralle, D

    2017-03-07

    Exploring genetic and molecular differences between humans and other close species may be the key to explain the uniqueness of our brain and the selective pressures under which it evolves. Recent discoveries unveiled the involvement of Nuclear distribution factor E-homolog 1 (NDE1) in human cerebral cortical neurogenesis and suggested a role in brain evolution; however the evolutionary changes involved have not been investigated. NDE1 has a different gene structure in human and mouse resulting in the production of diverse splicing isoforms. In particular, mouse uses the terminal exon 8 T, while Human uses terminal exon 9, which is absent in rodents. Through chimeric minigenes splicing assay we investigated the unique elements regulating NDE1 terminal exon choice. We found that selection of the terminal exon is regulated in a cell dependent manner and relies on gain/loss of splicing regulatory sequences across the exons. Our results show how evolutionary changes in cis as well as trans acting signals have played a fundamental role in determining NDE1 species specific splicing isoforms supporting the notion that alternative splicing plays a central role in human genome evolution, and possibly human cognitive predominance.

  17. NDE: A key to engine rotor life prediction

    NASA Technical Reports Server (NTRS)

    Doherty, J. E.

    1977-01-01

    A key ingredient in the establishment of safe life times for critical components is the means of reliably detecting flaws which may potentially exist. Currently used nondestructive evaluation procedures are successful in detecting life limiting defects; however, the development of automated and computer aided NDE technology permits even greater assurance of flight safety.

  18. NDE Elastic Properties of Fiber-Reinforced Composite Materials

    NASA Technical Reports Server (NTRS)

    Bar-Cohen, Y.

    1995-01-01

    Fiber-reinforced composites are increasingly replacing metallic alloys as structural materials for primary components of fracture-critical structures. This trend is a result of the growing understanding of material behavior and recognition of the desirable properties of composites. A research program was conducted on NDE methods for determining the elastic properties of composites.

  19. A CAD Approach to Integrating NDE With Finite Element

    NASA Technical Reports Server (NTRS)

    Abdul-Aziz, Ali; Downey, James; Ghosn, Louis J.; Baaklini, George Y.

    2004-01-01

    Nondestructive evaluation (NDE) is one of several technologies applied at NASA Glenn Research Center to determine atypical deformities, cracks, and other anomalies experienced by structural components. NDE consists of applying high-quality imaging techniques (such as x-ray imaging and computed tomography (CT)) to discover hidden manufactured flaws in a structure. Efforts are in progress to integrate NDE with the finite element (FE) computational method to perform detailed structural analysis of a given component. This report presents the core outlines for an in-house technical procedure that incorporates this combined NDE-FE interrelation. An example is presented to demonstrate the applicability of this analytical procedure. FE analysis of a test specimen is performed, and the resulting von Mises stresses and the stress concentrations near the anomalies are observed, which indicates the fidelity of the procedure. Additional information elaborating on the steps needed to perform such an analysis is clearly presented in the form of mini step-by-step guidelines.

  20. Rocket center Peenemünde — Personal memories

    NASA Astrophysics Data System (ADS)

    Dannenberg, Konrad; Stuhlinger, Ernst

    Von Braun built his first rockets as a young teenager. At 14, he started making plans for rockets for human travel to the Moon and Mars. The German Army began a rocket program in 1929. Two years later, Colonel (later General) Becker contacted von Braun who experimented with rockets in Berlin, gave him a contract in 1932, and, jointly with the Air Force, in 1936 built the rocket center Peenemünde where von Braun and his team developed the A-4 (V-2) rocket under Army auspices, while the Air Force developed the V-1 (buzz bomb), wire-guided bombs, and rocket planes. Albert Speer, impressed by the work of the rocketeers, allowed a modest growth of the Peenemünde project; this brought Dannenberg to the von Braun team in 1940. Hitler did not believe in rockets; he ignored the A-4 project until 1942 when he began to support it, expecting that it could turn the fortunes of war for him. He drastically increased the Peenemünde work force and allowed the transfer of soldiers from the front to Peenemünde; that was when Stuhlinger, in 1943, came to Peenemünde as a Pfc.-Ph.D. Later that year, Himmler wrenched the authority over A-4 production out of the Army's hands, put it under his command, and forced production of the immature rocket at Mittelwerk, and its military deployment against targets in France, Belgium, and England. Throughout the development of the A-4 rocket, von Braun was the undisputed leader of the project. Although still immature by the end of the war, the A-4 had proceeded to a status which made it the first successful long-range precision rocket, the prototype for a large number of military rockets built by numerous nations after the war, and for space rockets that launched satellites and traveled to the Moon and the planets.

  1. Development of NDE methods for hot gas filters.

    SciTech Connect

    Deemer, C.; Ellingson, W. A.; Koehl, E. R.; Lee, H.; Spohnholtz, T.; Sun, J. G.

    1999-07-21

    Ceramic hot gas candle filters are currently under development for hot gas particulate cleanup in advanced coal-based power systems. The ceramic materials for these filters include nonoxide monolithic, nonoxide-fiber-reinforced composites, and nonoxide reticulated foam. A concern is the lack of reliable data on which to base decisions for reusing or replacing hot gas filters during plant shutdowns. The work in this project is aimed at developing nondestructive evaluation (FIDE) technology to allow detection, and determination of extent, of life-limiting characteristics such as thermal fatigue, oxidation, damage from ash bridging such as localized cracking, damage from local burning, and elongation at elevated temperature. Although in-situ NDE methods are desirable in order to avoid disassembly of the candle filter vessels, the current vessel designs, the presence of filter cakes and possible ash bridging, and the state of NDE technology prevent this. Candle filter producers use a variety of NDE methods to ensure as-produced quality. While impact acoustic resonance offers initial promise for examining new as-produced filters and for detecting damage in some monolithic filters when removed from service, it presents difficulties in data interpretation, it lacks localization capability, and its applicability to composites has yet to be demonstrated. Additional NDE technologies being developed and evaluated in this program and whose applicability to both monolithics and composites has been demonstrated include (a) full-scale thermal imaging for analyzing thermal property variations; (b) fret, high-spatial-resolution X-ray imaging for detecting density variations and dimensional changes; (c) air-coupled ultrasonic methods for determining through-thickness compositional variations; and (d) acoustic emission technology with mechanical loading for detecting localized bulk damage. New and exposed clay-bonded SiC filters and CVI-SiC composite filters have been tested with

  2. Preparing the NDE engineers of the future: Education, training, and diversity

    NASA Astrophysics Data System (ADS)

    Holland, Stephen D.

    2017-02-01

    As quantitative NDE has matured and entered the mainstream, it has created an industry need for engineers who can select, evaluate, and qualify NDE techniques to satisfy quantitative engineering requirements. NDE as a field is cross-disciplinary with major NDE techniques relying on a broad spectrum of physics disciplines including fluid mechanics, electromagnetics, mechanical waves, and high energy physics. An NDE engineer needs broad and deep understanding of the measurement physics across modalities, a general engineering background, and familiarity with shop-floor practices and tools. While there are a wide range of certification and training programs worldwide for NDE technicians, there are few programs aimed at engineers. At the same time, substantial demographic shifts are underway with many experienced NDE engineers and technicians nearing retirement, and with new generations coming from much more diverse backgrounds. There is a need for more and better education opportunities for NDE engineers. Both teaching and learning NDE engineering are inherently challenging because of the breadth and depth of knowledge required. At the same time, sustaining the field in a more diverse era will require broadening participation of previously underrepresented groups. The QNDE 2016 conference in Atlanta, GA included a session on NDE education, training, and diversity. This paper summarizes the outcomes and discussion from this session.

  3. NDE detectability of fatigue type cracks in high strength alloys

    NASA Technical Reports Server (NTRS)

    Christner, B. K.; Rummel, W. D.

    1983-01-01

    Specimens suitable for investigating the reliability of production nondestructive evaluation (NDE) to detect tightly closed fatigue cracks in high strength alloys representative of those materials used in spacecraft engine/booster construction were produced. Inconel 718 was selected as representative of nickel base alloys and Haynes 188 was selected as representative of cobalt base alloys used in this application. Cleaning procedures were developed to insure the reusability of the test specimens and a flaw detection reliability assessment of the fluorescent penetrant inspection method was performed using the test specimens produced to characterize their use for future reliability assessments and to provide additional NDE flaw detection reliability data for high strength alloys. The statistical analysis of the fluorescent penetrant inspection data was performed to determine the detection reliabilities for each inspection at a 90% probability/95% confidence level.

  4. Mechanics aspects of NDE by sound and ultrasound

    NASA Technical Reports Server (NTRS)

    Fu, L. S.

    1982-01-01

    Nondestructive evaluation (NDE) is considered as a means to detect the energy release mechanism of defects and the interaction of microstructures within materials with sound waves and/or ultrasonic waves. Ultrasonic inspection involves the frequency range 20 kHz-1 GHz with amplitudes depending on the sensitivity of the test instrumentation. Pulse echo systems are most frequently used in NDE. Information is extracted from the signals through measurements of the signal velocity, attenuation, the acoustic emission when stress is applied, and calculation of the acoustoelastic coefficients. Fracture properties, tensile and shear strengths, the interlaminar shear strength, the cohesive strength, yield and impact strengths, the hardness, and the residual stress can be assayed by ultrasonic methods. Finally, attention is given to analytical treatment of the derived data, with mention given to transition matrix, integral equation, and eigenstrain approaches.

  5. System for NDE of thermal spray coating bonds

    SciTech Connect

    Green, D.R.; Wandling, C.R.; Gatto, F.B.; Rogers, F.S.

    1984-09-01

    A nondestructive testing system that is especially well suited to NDE of bonds between coatings and substrates has been developed. It injects heat into the test specimen surface from a hot gas pulse and detects and other coating problems by means of an emissivity independent infrared scanning method. This method is very practical and has been proven in numerous demonstrations. It is the only method known by the authors to be applicable to such a wide variety of coatings. Qualitative correlation between bond strength and scan results from the system was demonstrated on one small group of test specimens. Due to its emissivity independence, the method yields results that are, in many cases, far superior to other infrared-thermal NDE methods. It can be applied to coatings having tough surfaces, and no physical contact with the test specimen is required.

  6. A magnetic flux leakage NDE system for CANDU feeder pipes

    NASA Astrophysics Data System (ADS)

    Mak, Thomas Don

    This work examines the application of different magnetic flux leakage (MFL) inspection concepts to the non destructive evaluation (NDE) of residual (elastic) stresses in CANDURTM reactor feeder pipes. The stress sensitivity of three MFL inspection techniques was examined with flat plate samples, with stress-induced magnetic anisotropy (SMA) demonstrating the greatest stress sensitivity. A prototype SMA testing system was developed to apply magnetic NDE to feeders. The system consists of a flux controller that incorporates feedback from a wire coil and a Hall sensor (FCV2), and a magnetic anisotropy prototype (MAP) probe. The combination of FCV2 and the MAP probe was shown to provide SMA measurements on feeder pipe samples and predict stresses from SMA measurements with a mean accuracy of +/-38MPa.

  7. Mechanics aspects of NDE by sound and ultrasound

    NASA Technical Reports Server (NTRS)

    Fu, L. S.

    1982-01-01

    Nondestructive evaluation (NDE) is considered as a means to detect the energy release mechanism of defects and the interaction of microstructures within materials with sound waves and/or ultrasonic waves. Ultrasonic inspection involves the frequency range 20 kHz-1 GHz with amplitudes depending on the sensitivity of the test instrumentation. Pulse echo systems are most frequently used in NDE. Information is extracted from the signals through measurements of the signal velocity, attenuation, the acoustic emission when stress is applied, and calculation of the acoustoelastic coefficients. Fracture properties, tensile and shear strengths, the interlaminar shear strength, the cohesive strength, yield and impact strengths, the hardness, and the residual stress can be assayed by ultrasonic methods. Finally, attention is given to analytical treatment of the derived data, with mention given to transition matrix, integral equation, and eigenstrain approaches.

  8. Benchmarking of Computational Models for NDE and SHM of Composites

    NASA Technical Reports Server (NTRS)

    Wheeler, Kevin; Leckey, Cara; Hafiychuk, Vasyl; Juarez, Peter; Timucin, Dogan; Schuet, Stefan; Hafiychuk, Halyna

    2016-01-01

    Ultrasonic wave phenomena constitute the leading physical mechanism for nondestructive evaluation (NDE) and structural health monitoring (SHM) of solid composite materials such as carbon-fiber-reinforced polymer (CFRP) laminates. Computational models of ultrasonic guided-wave excitation, propagation, scattering, and detection in quasi-isotropic laminates can be extremely valuable in designing practically realizable NDE and SHM hardware and software with desired accuracy, reliability, efficiency, and coverage. This paper presents comparisons of guided-wave simulations for CFRP composites implemented using three different simulation codes: two commercial finite-element analysis packages, COMSOL and ABAQUS, and a custom code implementing the Elastodynamic Finite Integration Technique (EFIT). Comparisons are also made to experimental laser Doppler vibrometry data and theoretical dispersion curves.

  9. NDE of PWA 1480 single crystal turbine blade material

    NASA Technical Reports Server (NTRS)

    Klima, Stanley J.; Orange, Thomas W.; Dreshfield, Robert L.

    1993-01-01

    Cantilever bending fatigue specimens were examined by fluorescent liquid penetrant and radioactive gas penetrant (Krypton) non-destructive evaluation (NDE) methods and tested. Specimens with cast, ground, or polished surface were evaluated to study the effect of surface condition on NDE and fatigue crack initiation. Fractographic and metallurgical analyses were performed to determine the nature of crack precursors. Preliminary results show that fatigue strength was lower for specimens with cast surfaces than for specimens with machined surfaces. The liquid penetrant and gas penetrant techniques both provided indications of a large population of defects on the cast surfaces. On ground or polished specimen surfaces, the gas penetrant appeared to estimate the actual number of voids more accurately than the liquid penetrant.

  10. NDE of titanium alloy MMC rings for gas turbine engines

    NASA Technical Reports Server (NTRS)

    Baaklini, George Y.; Percival, Larry D.; Yancey, Robert N.; Kautz, Harold E.

    1993-01-01

    Progress in the processing and fabrication of metal matrix composites (MMC's) requires appropriate mechanical and nondestructive testing methods. These methods are needed to characterize properties, assess integrity, and predict the life of engine components such as compressor rotors, blades, and vanes. Capabilities and limitations of several state-of-the-art nondestructive evaluation (NDE) technologies are investigated for characterizing titanium MMC rings for gas turbine engines. The use of NDE technologies such as x-ray computed tomography, radiography, and ultrasonics in identifying fabrication-related problems that caused defects in components is examined. Acousto-ultrasonics was explored to assess degradation of material mechanical properties by using stress wave factor and ultrasonic velocity measurements before and after the burst testing of the rings.

  11. Technology Transfer of Plate Wave NDE to Ultrasonic Rotary Actuation

    NASA Technical Reports Server (NTRS)

    Bar-Cohen, Y.

    1995-01-01

    Plate waves have been the subject of NDE research and applications. These waves, also known as guided waves of Lamb waves, are formed in two distinct modes--symmetric and antisymmetric --depending on their vibration characteristics in relation to the plate geometry. Experiments have corroborated the predictions for various plate wave modes, allowing the elastic properties of composite materials and adhesive bonded joints to be determined.

  12. NDE Software Developed at NASA Glenn Research Center

    NASA Technical Reports Server (NTRS)

    Roth, Donald J.; Martin, Richard E.; Rauser, Richard W.; Nichols, Charles; Bonacuse, Peter J.

    2014-01-01

    NASA Glenn Research Center has developed several important Nondestructive Evaluation (NDE) related software packages for different projects in the last 10 years. Three of the software packages have been created with commercial-grade user interfaces and are available to United States entities for download on the NASA Technology Transfer and Partnership Office server (https://sr.grc.nasa.gov/). This article provides brief overviews of the software packages.

  13. Terahertz NDE for Under Paint Corrosion Detection and Evaluation

    NASA Technical Reports Server (NTRS)

    Anastasi, Robert F.; Madaras, Eric I.

    2005-01-01

    Corrosion under paint is not visible until it has caused paint to blister, crack, or chip. If corrosion is allowed to continue then structural problems may develop. Identifying corrosion before it becomes visible would minimize repairs and costs and potential structural problems. Terahertz NDE imaging under paint for corrosion is being examined as a method to inspect for corrosion by examining the terahertz response to paint thickness and to surface roughness.

  14. Ultrasound NDE of Adhesive Bond Integrity: A Quantitative Measure

    DTIC Science & Technology

    1992-02-28

    Patriot rocket requires adhesive attachment of the ceramic-dome to the Kevlar ring . Similarly, titanium components must be bonded to phenolic-based...R. Ludwig, R. Anustasi, and G. Charron , "Comparison of Adhesive Bond Thick- ness Measurements using Experimental and Numerical Ultrasonic NDE Systems...voids that are off of the centerline which are modeled as circular rings . If the emphasis of the analysis is on the wave interaction between layered

  15. Ultrasonic Scattering and NDE of Surface Breaking Cracks

    DTIC Science & Technology

    1989-01-01

    TOKYO TORONTO Ultrasonic Scattering and NDE of Surface Breaking Cracks KHAIRY R. KHAIR and SUBHENDU K. DATTA Department of Mechanical Engineering and...surface) and us is the scattered field. The scattered displacement field in R,~ is represented by a surface integral ( Khair et al.. 1988), after dropping...clockwise direction. Expressions for G and Z S have been derived before ( Khair et al., 1988). 3177 The Interior Region R, This region is divided into

  16. Through the looking glass: The future for NDE?

    NASA Astrophysics Data System (ADS)

    Bond, Leonard J.

    2014-02-01

    Nondestructive testing (NDT) is a mature industry, with global equipment sales fast moving towards 2B. per year. The use of conventional NDT will grow in developing countries and in developed countries the challenges will include those associated with maintaining aging infrastructure. For some systems the future will move to structural health monitoring (SHM) and for others into integration of online measurements in manufacturing. Nondestructive Evaluation (NDE) is a multi-disciplinary area of endeavor that has its origins in materials science and NDT. It seeks to provide an adequate science base for NDT to become a quantitative science. It was seen to be necessary to better detect, size and type defects, improve the reliability of inspection, and probability of detection (POD). There is particular interest in estimating the potential defects could have on performance or potential for loss of structural integrity, under various loading or stressor conditions, and ultimately implement risk-based reliability assessments. NDE must be seen more as a part of the wide field of engineering, as an interdisciplinary endeavor, that brings together the expertise of materials science and metrology, together with the underlying physics for inspection methods, as well as statistics, computers, robotics and software. The adoption of advanced manufacturing, will require new metrology tools and methods to provide data for assessing new materials including powder metals, as used in additive manufacturing, and various composites. The lessons from the past proceedings of this conference series include that the problems faced today are harder than was expected during the first decade of quantitative NDE research. Even with new types of transducers and much improved A/D and powerful computers new approaches and more basic measurement physics being understood, new insights are needed to provide the data needed to solve many real-world NDE problems, to understand and measure early

  17. Dry electrochemical impedance spectroscopy for NDE of bonded composites

    NASA Astrophysics Data System (ADS)

    Roberts, Mark J.

    2002-05-01

    This paper discusses electrochemical impedance spectroscopy as an NDE approach to analyze bonds in joined composites for moisture and corrosion levels. Electrical circuit models are investigated and simulations are shown for metals, graphite epoxy and honeycomb composites as electrical circuit parameters change as functions of bond moisture content and corrosion state. Electrochemical impedance instrumentation is proposed using dry contact sensors to eliminate the traditional requirement of submerging test samples in an electrolytic solution.

  18. Proceedings: 20th Steam Generator NDE Workshop: Orlando, Florida, July 9-11, 2001

    SciTech Connect

    2003-02-01

    The 2001 workshop took place in Orlando, Florida, from July 9 to 11, 2001. It covered one full day and two half-days of presentations. Attendees included representatives from domestic and overseas nuclear utilities, NSSS vendors, NDE service and equipment organizations, research laboratories, and regulatory bodies. This annual workshop serves as a forum for NDE specialists to gather and discuss current steam generator NDE issues and means for their resolution.

  19. NDE for Characterizing Oxidation Damage in Reinforced Carbon-Carbon

    NASA Technical Reports Server (NTRS)

    Roth, Don J.; Rauser, Richard W.; Jacobson, nathan S.; Wincheski, Russell A.; Walker, James L.; Cosgriff, Laura A.

    2009-01-01

    In this study, coated reinforced carbon-carbon (RCC) samples of similar structure and composition as that from the NASA space shuttle orbiter s thermal protection system were fabricated with slots in their coating simulating craze cracks. These specimens were used to study oxidation damage detection and characterization using NDE methods. These specimens were heat treated in air at 1143 and 1200 C to create cavities in the carbon substrate underneath the coating as oxygen reacted with the carbon and resulted in its consumption. The cavities varied in diameter from approximately 1 to 3 mm. Single-sided NDE methods were used since they might be practical for on-wing inspection, while x-ray micro-computed tomography (CT) was used to measure cavity sizes in order to validate oxidation models under development for carbon-carbon materials. An RCC sample having a naturally-cracked coating and subsequent oxidation damage was also studied with x-ray micro-CT. This effort is a follow-on study to one that characterized NDE methods for assessing oxidation damage in an RCC sample with drilled holes in the coating. The results of that study are briefly reviewed in this article as well. Additionally, a short discussion on the future role of simulation to aid in these studies is provided.

  20. Probability of detection models for eddy current NDE methods

    SciTech Connect

    Rajesh, S. N.

    1993-04-30

    The development of probability of detection (POD) models for a variety of nondestructive evaluation (NDE) methods is motivated by a desire to quantify the variability introduced during the process of testing. Sources of variability involved in eddy current methods of NDE include those caused by variations in liftoff, material properties, probe canting angle, scan format, surface roughness and measurement noise. This thesis presents a comprehensive POD model for eddy current NDE. Eddy current methods of nondestructive testing are used widely in industry to inspect a variety of nonferromagnetic and ferromagnetic materials. The development of a comprehensive POD model is therefore of significant importance. The model incorporates several sources of variability characterized by a multivariate Gaussian distribution and employs finite element analysis to predict the signal distribution. The method of mixtures is then used for estimating optimal threshold values. The research demonstrates the use of a finite element model within a probabilistic framework to the spread in the measured signal for eddy current nondestructive methods. Using the signal distributions for various flaw sizes the POD curves for varying defect parameters have been computed. In contrast to experimental POD models, the cost of generating such curves is very low and complex defect shapes can be handled very easily. The results are also operator independent.

  1. Toward automated interpretation of integrated information: Managing "big data" for NDE

    NASA Astrophysics Data System (ADS)

    Gregory, Elizabeth; Lesthaeghe, Tyler; Holland, Stephen

    2015-03-01

    Large scale automation of NDE processes is rapidly maturing, thanks to recent improvements in robotics and the rapid growth of computer power over the last twenty years. It is fairly straightforward to automate NDE data collection itself, but the process of NDE remains largely manual. We will discuss three threads of technological needs that must be addressed before we are able to perform automated NDE. Spatial context, the first thread, means that each NDE measurement taken is accompanied by metadata that locates the measurement with respect to the 3D physical geometry of the specimen. In this way, the geometry of the specimen acts as a database key. Data context, the second thread, means that we record why the data was taken and how it was measured in addition to the NDE data itself. We will present our software tool that helps users interact with data in context, Databrowse. Condition estimation, the third thread, is maintaining the best possible knowledge of the condition (serviceability, degradation, etc.) of an object or part. In the NDE context, we can prospectively use Bayes' Theorem to integrate the data from each new NDE measurement with prior knowledge. These tools, combined with robotic measurements and automated defect analysis, will provide the information needed to make high-level life predictions and focus NDE measurements where they are needed most.

  2. NDE for the 21st century: industry 4.0 requires NDE 4.0 (Conference Presentation)

    NASA Astrophysics Data System (ADS)

    Meyendorf, Norbert G.

    2017-04-01

    Industry 4.0 stands for the fourth industrial revolution that is ongoing at present. Industry 4.0 is a terminology preferred used in Europe to characterize the integration of production and communication technologies, the so called "smart factory". The first industrial revolution was the mechanization of work. The second was mass production and the assembly line. While the third revolution was the computer integrated manufacturing. Industry 4.0 encompasses the complete networking of all industrial areas. Lowering costs and efficient in-time production will be possible also for low numbers of very unique parts for example by additive manufacturing (3D printing). A significant aspect is also quality and maintainability of these sometimes unique structures and components. NDE has to follow these trends, not only by adapting NDE techniques to the new technologies, but also introducing the capability of cyber systems into the inspection and maintenance processes. The requirements and challenges for this new technological area will be discussed. Chances for applications of new technologies and systems for NDE will be demonstrated online.

  3. 40-in. OMS Kevlar(Registered Trademark) COPV S/N 007 Stress Rupture Test NDE

    NASA Technical Reports Server (NTRS)

    Saulsberry, Regor; Greene, Nate; Forth, Scott; Leifeste, Mark; Gallus, Tim; Yoder, Tommy; Keddy, Chris; Mandaras, Eric; Wincheski, Buzz; Williams, Philip; Russell, Richard; Eldridge, Jeff

    2010-01-01

    The presentation examines pretest nondestructive evaluation (NDE), including external/internal visual inspection, raman spectroscopy, laser shearography, and laser profilometry; real-time NDE including eddy current, acoustic emission (AE), and real-time portable raman spectroscopy; and AE application to carbon/epoxy composite overwrapped pressure vessels.

  4. Iowa State University's undergraduate minor, online graduate certificate and resource center in NDE

    NASA Astrophysics Data System (ADS)

    Bowler, Nicola; Larson, Brian F.; Gray, Joseph N.

    2014-02-01

    Nondestructive evaluation is a `niche' subject that is not yet offered as an undergraduate or graduate major in the United States. The undergraduate minor in NDE offered within the College of Engineering at Iowa State University (ISU) provides a unique opportunity for undergraduate aspiring engineers to obtain a qualification in the multi-disciplinary subject of NDE. The minor requires 16 credits of course work within which a core course and laboratory in NDE are compulsory. The industrial sponsors of Iowa State's Center for Nondestructive Evaluation, and others, strongly support the NDE minor and actively recruit students from this pool. Since 2007 the program has graduated 10 students per year and enrollment is rising. In 2011, ISU's College of Engineering established an online graduate certificate in NDE, accessible not only to campus-based students but also to practicing engineers via the web. The certificate teaches the fundamentals of three major NDE techniques; eddy-current, ultrasonic and X-ray methods. This paper describes the structure of these programs and plans for development of an online, coursework-only, Master of Engineering in NDE and thesis-based Master of Science degrees in NDE.

  5. The concept and implementation of scan plan within the integrated design, NDE, and manufacturing sciences

    NASA Astrophysics Data System (ADS)

    Jeong, Peter

    A novel program for integrated design, NDE, and manufacturing sciences, which emphasizes that product quality must be considered on an equal footing with research product performance and manufacturability at the design stage, is examined. Research in NDE has injected various models into this concept that permit consideration of NDE requirements to be made during the design process. NDE inspections are simulated during the computations of the probability of detection (POD) model. The NDE inspections of the highest POD values for given conditions (e.g., flaw type, size, and location) are translated into physical 'scan plans' to examine their adequacy under simulated conditions of the product examination. This concept has been implemented in ultrasonics, X-ray, and eddy current techiques and applied to the design process of a simple geometry.

  6. The Development of NDE Techniques for Large Cryogenic Storage Tanks

    NASA Technical Reports Server (NTRS)

    Youngquist, Robert; Starr, Stan; Parker, Don

    2008-01-01

    Objectives of this project are: (1) Develop and demonstrate NDE techniques to evaluate the condition of large cryogenic Dewars (typically 50,000 to 900,000 gaL). (2) These tanks are used across NASA for launch pads, engine test stands, cryogenic wind tunnels and other facilities: they represent a major investment. (3) Issues addressed: (1) Insulation integrity of existing Dewars (powdered insulation under vacuum or sometimes ambient pressure (LO2), (2) Post fabrication insulation verification without full chill-down to avoid thermal cycling the tank (fatigue limitation of piping and compaction of Perlite).

  7. Graphics processing unit based computation for NDE applications

    NASA Astrophysics Data System (ADS)

    Nahas, C. A.; Rajagopal, Prabhu; Balasubramaniam, Krishnan; Krishnamurthy, C. V.

    2012-05-01

    Advances in parallel processing in recent years are helping to improve the cost of numerical simulation. Breakthroughs in Graphical Processing Unit (GPU) based computation now offer the prospect of further drastic improvements. The introduction of 'compute unified device architecture' (CUDA) by NVIDIA (the global technology company based in Santa Clara, California, USA) has made programming GPUs for general purpose computing accessible to the average programmer. Here we use CUDA to develop parallel finite difference schemes as applicable to two problems of interest to NDE community, namely heat diffusion and elastic wave propagation. The implementations are for two-dimensions. Performance improvement of the GPU implementation against serial CPU implementation is then discussed.

  8. Ultrasonic Phased-Array Characterization for NDE Applications

    NASA Technical Reports Server (NTRS)

    Hanley, John J.; Tennis, Richard F.; Pickens, Keith S.

    1995-01-01

    Southwest Research Institute (SwRI) recently fabricated and delivered the 100-channel Ultrasonic Phased-Array Testbed System (UPATS) for NASA's Langley Research Center. NASA prepared the specifications and provided the funding to develop UPATS in order to provide a tool for the improvement of ultrasonic nondestructive evaluation (NDE) and characterization of materials. UPATS incorporates state-of-the-art phased-array concepts such as beam steering, focusing, apodization, and phase-sensitive detection which make it possible to develop more sophisticated testing methodologies. It also can be used to investigate fundamental ultrasonic propagation and detection phenomena such as refraction, diffraction, scattering, and beam broadening.

  9. Advances in Modeling Eddy-Current NDE of Ferromagnetic Bodies

    NASA Astrophysics Data System (ADS)

    Sabbagh, Harold A.; Murphy, R. Kim; Sabbagh, Elias H.

    2003-03-01

    We apply our proprietary volume-integral eddy-current code, VIC-3D©, to the solution of challenging NDE problems that involve ferromagnetic anomalies or workpieces. These include problems with "wear scars and permeable crusts" in steam-generator tubing, characterization of coatings with electrical and magnetic layers, and flaws in ferromagnetic workpieces. Validation of the code by the use of benchmark experiments will also be described. Finally, we will explain the development of the mathematical model in terms of volume-integral equations through the use of Amperian currents for magnetic effects.

  10. Simulation of Phase Effects in Imaging for Mesoscale NDE

    SciTech Connect

    Aufderheide, Maurice B. III; Barty, Anton; Martz, Harry E. Jr.

    2005-04-09

    High energy density experiments, such as those planned at the National Ignition Facility (NIF), use mesoscale targets with the goals of studying high energy density physics, inertial confinement fusion, and the support of national security needs. Mesoscale targets are typically several millimeters in size and have complex micrometer-sized structures composed of high-density metals and low-density foams and ices. These targets are designed with exacting tolerances that are difficult to achieve at present. Deviation from these tolerances can result in compromise of experimental goals and thus it is necessary to determine as-built properties of these targets using NDE techniques. Radiography and computed tomography are being used to investigate these targets, but the mix between phase and absorption information is difficult to separate, making interpretation of results difficult. We have recently improved the HADES radiographic simulation code to include phase in simulations, as an aid for doing NDE on mesoscale targets. In this paper we report on how we extended HADES to incorporate phase effects, and compare simulations with a variety of experimental test results.

  11. Study Methods to Characterize and Implement Thermography Nondestructive Evaluation (NDE)

    NASA Technical Reports Server (NTRS)

    Walker, James L.

    1998-01-01

    The limits and conditions under which an infrared thermographic nondestructive evaluation can be utilized to assess the quality of aerospace hardware is demonstrated in this research effort. The primary focus of this work is on applying thermography to the inspection of advanced composite structures such as would be found in the International Space Station Instrumentation Racks, Space Shuttle Cargo Bay Doors, Bantam RP-1 tank or RSRM Nose Cone. Here, the detection of delamination, disbond, inclusion and porosity type defects are of primary interest. In addition to composites, an extensive research effort has been initiated to determine how well a thermographic evaluation can detect leaks and disbonds in pressurized metallic systems "i.e. the Space Shuttle Main Engine Nozzles". In either case, research into developing practical inspection procedures was conducted and thermographic inspections were performed on a myriad of test samples, subscale demonstration articles and "simulated" flight hardware. All test samples were fabricated as close to their respective structural counterparts as possible except with intentional defects for NDE qualification. As an added benefit of this effort to create simulated defects, methods were devised for defect fabrication that may be useful in future NDE qualification ventures.

  12. Advanced reflector characterization with ultrasonic phased arrays in NDE applications.

    PubMed

    Wilcox, Paul D; Holmes, Caroline; Drinkwater, Bruce W

    2007-08-01

    Ultrasonic arrays are increasingly widely used in nondestructive evaluation (NDE) due to their greater flexibility and potentially superior performance compared to conventional monolithic probes. The characterization of small defects remains a challenge for NDE and is of great importance for determining the impact of a defect on the integrity of a structure. In this paper, a technique for characterizing reflectors with subwavelength dimensions is described. This is achieved by post-processing the complete data set of time traces obtained from an ultrasonic array using two algorithms. The first algorithm is used to obtain information about reflector orientation and the second algorithm is used to distinguish between point-like reflectors that reflect uniformly in all directions and specular reflectors that have distinct orientations. Experimental results are presented using a commercial 64-element, 5-MHZ array on two aluminum test specimens that contain a number of machined slots and side-drilled holes. The results show that the orientation of 1-mm-long slots can be determined to within a few degrees and that the signals from 1-mm-long slots can be distinguished from that from a 1-mm-diameter circular hole. Techniques for quantifying both the orientation and the specularity of measured signals are presented and the effect of processing parameters on the accuracy of results is discussed.

  13. FROM NDE WITH A Q TO SHM AND BEYOND

    SciTech Connect

    Achenbach, J. D.

    2009-03-03

    In the nineteen-sixties, a significant limitation of NDI and NDE became apparent with the advent of fracture mechanics. Fracture mechanics requires quantitative information on defects, which has to be obtained from quantitative non-destructive testing. A DARPA Program directed by Don Thompson provided the point of departure for the journey to put the Q with NDE. The DARPA Program, and subsequent DOD, FAA and industrial programs produced seminal results for diagnostics and prognostics. In diagnostics, measurement models, probability of detection considerations and techniques of defect characterization were developed, which were complemented by damage evolution laws, probabilistic failure analysis and damage progression estimates, for methods of prognostication. The new results in QNDE naturally led to the concept of structural health monitoring (SHM), whereby sensors are permanently installed on structures. An SHM system can provide on-demand (or continuous) information on the state of a structure, so that an assessment of the structural integrity can be made at any time, and timely remedial actions can be taken. In this paper, we review the development of QNDE towards SHM. Sensor development, data processing, materials engineering and solid mechanics play dominant roles in both the diagnostic and the prognostic components of SHM. A probabilistic approach is essential, as will be shown by examples of pre-crack fatigue damage, crack growth and optimization of an inspection schedule.

  14. NDE of Damage in Aircraft Flight Control Surfaces

    SciTech Connect

    Hsu, David K.; Barnard, Daniel J.; Dayal, Vinay

    2007-03-21

    Flight control surfaces on an aircraft, such as ailerons, flaps, spoilers and rudders, are typically adhesively bonded composite or aluminum honeycomb sandwich structures. These components can suffer from damage caused by hail stone, runway debris, or dropped tools during maintenance. On composites, low velocity impact damages can escape visual inspection, whereas on aluminum honeycomb sandwich, budding failure of the honeycomb core may or may not be accompanied by a disbond. This paper reports a study of the damage morphology in such structures and the NDE methods for detecting and characterizing them. Impact damages or overload failures in composite sandwiches with Nomex or fiberglass core tend to be a fracture or crinkle or the honeycomb cell wall located a distance below the facesheet-to-core bondline. The damage in aluminum honeycomb is usually a buckling failure, propagating from the top skin downward. The NDE methods used in this work for mapping out these damages were: air-coupled ultrasonic scan, and imaging by computer aided tap tester. Representative results obtained from the field will be shown.

  15. Simulation of Phase Effects in Imaging for Mesoscale NDE

    SciTech Connect

    Aufderheide, III, M B; Barty, A; Martz, Jr., H E

    2004-08-26

    High energy density experiments, such as those planned at the National Ignition Facility (NIF), use mesoscale targets with the goals of studying high energy density physics, inertial confinement fusion, and the support of national security needs. Mesoscale targets are typically several millimeters in size and have complex micrometer-sized structures composed of high-density metals and low-density foams and ices. These targets are designed with exacting tolerances that are difficult to achieve at present. Deviation from these tolerances can result in compromise of experimental goals and thus it is necessary to determine as-built properties of these targets using NDE techniques. Radiography and computed tomography are being used to investigate these targets, but the mix between phase and absorption information is difficult to separate, making interpretation of results difficult. We have recently improved the HADES radiographic simulation code to include phase in simulations, as an aid for doing NDE on mesoscale targets. In this paper we report on how we extended HADES to incorporate phase effects, and compare simulations with a variety of experimental test results.

  16. Microstructural characterization of ferromagnetic materials using magnetic NDE techniques

    SciTech Connect

    Ranjan, R.

    1987-01-01

    Magnetic NDE techniques, namely, the acoustic Barkhausen noise, the magnetic Barkhausen noise, and the magnetic hysteresis curves were simultaneously used for microstructural characterization of nickel and steels. Results showed that, in nickel, the non-180/sup 0/ domain walls interact more strongly with dislocations than the 180/sup 0/ domain walls. A study of the grain-size effect on the magnetic and acoustic Barkhausen noises showed a great potential as a NDE grain-size-measurement tool. Moreover, the Barkhausen signals indicate that the 180/sup 0/ domain walls in nickel seem to have a stronger interaction with grain boundaries than the non-180/sup 0/ domain walls, as indicated by the acoustic Barkhausen signal. Based on the experimental observations, a theoretical model is being proposed to explain the grain size effect on the Barkhausen signals. The model takes into account the density of magnetic domain walls and their initial velocity, with both quantities being strongly dependent on microstructure. The acoustic and magnetic Barkhausen noises were also found to be very sensitive to the change in carbide morphology. It is proposed that the magnetic Barkhausen peak signal is caused by mainly domain nucleation and the acoustic Barkhausen peak signal due to domain growth.

  17. Microstructural characterization of ferromagnetic materials using magnetic NDE techniques

    SciTech Connect

    Ranjan, R.

    1987-06-01

    Magnetic NDE techniques, namely, the acoustic Barkhausen noise, the magnetic Barkhausen noise and the magnetic hysteresis curves, were simultaneously used for microstructural characterization of nickel and steels. Results showed that, in nickel, the non-180/sup 0/ domain walls interact more strongly with dislocations than the 180/sup 0/ domain walls. A study of the grain size effect on the magnetic and acoustic Barkhausen noises showed a great potential as a NDE grain size measurement tool. Moreover, the Barkhausen signals indicate that the 180/sup 0/ domain walls in nickel seem to have a stronger interaction with grain boundaries than the non-180/sup 0/ domain walls, as indicated by the acoustic Barkhausen signal. A theoretical model is being proposed to explain the grain size effect on the Barkhausen signals. The model takes into account the density of magnetic domain walls and their initial velocity, with both quantities being strongly dependent on microstructure. The acoustic and magnetic Barkhausen noises were also found to be very sensitive to the change in carbide morphology. It is proposed that the magnetic Barkhausen peak signal is caused by mainly domain nucleation and the acoustic Barkhausen peak signal due to domain growth.

  18. Feasibility of thermal NDE methods for Naval thermal spray coatings

    SciTech Connect

    Green, D.R.; Wandling, C.R.; Schmeller, M.D.; Sulit, R.A.

    1983-10-24

    Thermal spray coatings are widely used to prevent corrosion in metal structures. They are also used to repair and reduce wear in machinery. A feasibility demonstration has shown that infrared-thermal scanning can be applied to nondestructively examine the coating-to-substrate bonds in a variety of thermal spray coatings. Emissivity independent and thermal wave methods must be applied in some cases to eliminate the effects of local differences in surface conditions and coating thickness. Rough-surfaced coatings such as those used in anti-skid applications can have thickness varying from about 0.1 inch (3 mm) at peaks to less than 0.04 inch (1 mm) at valleys. Data showing the feasibility of detecting non-bonds even under such rough coatings is described in this paper. The present work is the first phase of a program to develop a generally applicable emissivity independent thermal NDE scanning system for thermal spray coatings. This work was sponsored by the US Naval Sea Systems Command Materials Research and Development Program. It was directed by the Puget Sound Naval Shipyard which is the lead shipyard for introduction and implementation of industrial thermal spray processes and equipment for Naval applications. High speed, low application cost, high reliability and ease of test interpretation are the prime goals for the final thermal scanning NDE system. The most advanced state-of-the-art methods using thermal wave analysis to make maximum use of the scan information are being incorporated.

  19. On-Line NDE for Advanced Reactor Designs

    NASA Astrophysics Data System (ADS)

    Nakagawa, N.; Inanc, F.; Thompson, R. B.; Junker, W. R.; Ruddy, F. H.; Beatty, J. M.; Arlia, N. G.

    2003-03-01

    This expository paper introduces the concept of on-line sensor methodologies for monitoring the integrity of components in next generation power systems, and explains general benefits of the approach, while describing early conceptual developments of suitable NDE methodologies. The paper first explains the philosophy behind this approach (i.e. the design-for-inspectability concept). Specifically, we describe where and how decades of accumulated knowledge and experience in nuclear power system maintenance are utilized in Generation IV power system designs, as the designs are being actively developed, in order to advance their safety and economy. Second, we explain that Generation IV reactor design features call for the replacement of the current outage-based maintenance by on-line inspection and monitoring. Third, the model-based approach toward design and performance optimization of on-line sensor systems, using electromagnetic, ultrasonic, and radiation detectors, will be explained. Fourth, general types of NDE inspections that are considered amenable to on-line health monitoring will be listed. Fifth, we will describe specific modeling developments to be used for radiography, EMAT UT, and EC detector design studies.

  20. Correlation Between NDE Measurements and Elongation of Aluminum

    SciTech Connect

    Thompson, R. Bruce; Margetan, Frank J.; Nakagawa, Norio; Haldipur, Pranaam

    2007-03-21

    Complex aluminum forgings can have engineering properties which vary with position due to changes in the underlying local metal microstructure. Consequently, the material properties may be in compliance with production requirements in some regions of the forging, but out of compliance in others. One conical Al-7050 forging of interest was found to have elongation properties which failed required tests in certain regions. NDE measurements sensitive to microstructural changes were carried out to search for correlations with elongation properties. The results of a set of initial feasibility experiments will be reported. Both ultrasonic and eddy current NDE methods were used, with the goal being to determine which properties were sensitive to the elongation. Ultrasonic testing included the measurement of longitudinal and shear-wave velocity, longitudinal wave attenuation, and longitudinal and shear-wave backscattered grain noise. All tests were performed with the sonic beam entering through the coupon face that would be adjacent to the outer surface of the forging. Only modest differences in wave speed and attenuation values were seen among the suite of coupons, but significant differences were seen in backscattered noise levels. These appeared to indicate changes in grain structure but only exhibited partial correlation with elongation. The eddy current measurements were designed to be sensitive to the electrical resistivity. Included were a number of measurement configurations and frequencies. The signals exhibited a significant correlation with elongation.

  1. Correlation Between NDE Measurements and Elongation of Aluminum

    NASA Astrophysics Data System (ADS)

    Thompson, R. Bruce; Margetan, Frank J.; Nakagawa, Norio; Haldipur, Pranaam

    2007-03-01

    Complex aluminum forgings can have engineering properties which vary with position due to changes in the underlying local metal microstructure. Consequently, the material properties may be in compliance with production requirements in some regions of the forging, but out of compliance in others. One conical Al-7050 forging of interest was found to have elongation properties which failed required tests in certain regions. NDE measurements sensitive to microstructural changes were carried out to search for correlations with elongation properties. The results of a set of initial feasibility experiments will be reported. Both ultrasonic and eddy current NDE methods were used, with the goal being to determine which properties were sensitive to the elongation. Ultrasonic testing included the measurement of longitudinal and shear-wave velocity, longitudinal wave attenuation, and longitudinal and shear-wave backscattered grain noise. All tests were performed with the sonic beam entering through the coupon face that would be adjacent to the outer surface of the forging. Only modest differences in wave speed and attenuation values were seen among the suite of coupons, but significant differences were seen in backscattered noise levels. These appeared to indicate changes in grain structure but only exhibited partial correlation with elongation. The eddy current measurements were designed to be sensitive to the electrical resistivity. Included were a number of measurement configurations and frequencies. The signals exhibited a significant correlation with elongation.

  2. NDE of Friction Stir Welds in Aerospace Applications

    NASA Technical Reports Server (NTRS)

    Kinchen, David G.; Aldahir, Esma

    2002-01-01

    Friction Stir Welding (FSW) is a solid state joining process, which utilizes a cylindrical, shouldered pin tool with a radiused tip that is rotated and plunged into the weld joint. Frictional heating beneath the shoulder, and surrounding the pin tip causes the material to plasticize, intermix and consolidate into a weldment without melting the parent material. FSW in aluminum alloys has many advantages such as low distortion and shrinkage, excellent mechanical properties, and no porosity. However, the propensity of the FSW process to create detrimental defects does exist, and is dependent on FSW parameter limits and controls. Inspection processes for FSW must also be selected and implemented concurrent with the new weld process. This paper describes the efforts by Lockheed Martin and NASA to find proper NDE techniques for detecting and characterizing the anomalies that may be caused by operating outside the envelope of optimized FSW parameters. Potential defects are identified and the results of the exploration of numerous NDE techniques including visual, liquid penetrant, multiple ultrasonic methods, eddy current and conductivity are discussed.

  3. Manufacturing and NDE of Large Composite Aerospace Structures at MSFC

    NASA Technical Reports Server (NTRS)

    Whitaker, Ann

    2000-01-01

    NASA's vision for transportation to orbit calls for new vehicles built with new materials technology. The goals of this new launch system development are to improve safety, dramatically reduce cost to orbit, and improve vehicle turn around time. Planned Space Shuttle upgrades include new reusable liquid propellant boosters to replace the solid propellant boosters. These boosters are to have wings and return to the launch site for a horizontal landing on an airport runway. New single and two stages to orbit concepts are being investigated. To reduce weight and improve performance composite materials are proposed for fuel and oxidizer tanks, fuel feedlines, valve bodies, aerostructures, turbomachinery components. For large composite structures new methods of fabrication are being proposed and developed. Containment of cryogenic fuel or oxidizer requires emphases on composite material densification and chemical compatibility. Ceramic matrix and fiber composites for hot rotating turbomachinery have been developed with new fabrication processes. The new requirements on the materials for launcher components are requiring development of new manufacturing and inspection methods. This talk will examine new and proposed manufacturing methods to fabricate the revolutionary components. New NDE methods under consideration include alternative X-ray methods, X-ray laminagraphy, advanced CT, Thermography, new ultrasonic methods, and imbedded sensors. The sizes, complexity, use environment, and contamination restrictions will challenge the inspection process. In flight self-diagnosis and rapid depot inspection are also goals of the NDE development.

  4. Online resistance spot weld NDE using infrared thermography

    NASA Astrophysics Data System (ADS)

    Chen, Jian; Feng, Zhili

    2017-04-01

    A new online resistance spot weld non-destructive evaluation (NDE) technique based on infrared (IR) thermography has been developed. It is capable of both real-time online (during welding) and post-weld online/offline (after welding) inspections. The system mainly consists of an IR camera and a computer program with proprietary thermal imaging analysis algorithms integrated into existing production lines. For real-time inspection, the heat flow generated from the welding process (with temperature exceeding 1000°C) is monitored by the IR camera. For post-weld inspection, a novel auxiliary heating device is applied to locally heat the weld region, resulting in temperature changes on the order of 10°C, and the transmitted heat flow is monitored. Unlike the conventional IR NDE method that requires surface coating to reduce the influence of unknown emissivity, the new method can be applied on as-is bare metal surface thanks to the unique "thermal signatures" extracted from infrared thermal images, which positively correlates to weld quality with a high degree of confidence. The new method can be used to reliably detect weld size, surface indents and defects such as cold weld with sufficient accuracy for welds made from various combinations of materials, thickness, stack-up configuration, surface coating conditions and welding conditions.

  5. Computational NDE as an integrated component of ICME

    NASA Astrophysics Data System (ADS)

    Blackshire, James L.; Pilchak, Adam

    2015-03-01

    A current area of intense research involves the development and use of integrated computational materials engineering (ICME) approaches, which promise to develop next-generation material systems with significant cost and time savings. At its core, ICME synergistically combines material-centric models related to materials development, processing, manufacturing, and property/performance assessment, where key material property information is shared between the various models to enhance process and product outcomes. The integration of computational NDE models within the ICME framework represents an additional opportunity to advance material science and engineering processes through the development of advanced material state awareness (MSA) sensing methods. In particular, nondestructive sensing methods are needed for ICME model and process validation at all stages of the material development process. Several examples of this are presented, which show model-driven sensing for in-process monitoring, microstructure quality assurance, and damage state sensing in a dynamic loading environment. The results illustrate opportunities, challenges, and key linking opportunities for NDE and MSA within the ICME framework.

  6. NDE of Damage in Aircraft Flight Control Surfaces

    NASA Astrophysics Data System (ADS)

    Hsu, David K.; Barnard, Daniel J.; Dayal, Vinay

    2007-03-01

    Flight control surfaces on an aircraft, such as ailerons, flaps, spoilers and rudders, are typically adhesively bonded composite or aluminum honeycomb sandwich structures. These components can suffer from damage caused by hail stone, runway debris, or dropped tools during maintenance. On composites, low velocity impact damages can escape visual inspection, whereas on aluminum honeycomb sandwich, budding failure of the honeycomb core may or may not be accompanied by a disbond. This paper reports a study of the damage morphology in such structures and the NDE methods for detecting and characterizing them. Impact damages or overload failures in composite sandwiches with Nomex or fiberglass core tend to be a fracture or crinkle or the honeycomb cell wall located a distance below the facesheet-to-core bondline. The damage in aluminum honeycomb is usually a buckling failure, propagating from the top skin downward. The NDE methods used in this work for mapping out these damages were: air-coupled ultrasonic scan, and imaging by computer aided tap tester. Representative results obtained from the field will be shown.

  7. Manufacturing and NDE of Large Composite Aerospace Structures at MSFC

    NASA Technical Reports Server (NTRS)

    Whitaker, Ann

    2000-01-01

    NASA's vision for transportation to orbit calls for new vehicles built with new materials technology. The goals of this new launch system development are to improve safety, dramatically reduce cost to orbit, and improve vehicle turn around time. Planned Space Shuttle upgrades include new reusable liquid propellant boosters to replace the solid propellant boosters. These boosters are to have wings and return to the launch site for a horizontal landing on an airport runway. New single and two stages to orbit concepts are being investigated. To reduce weight and improve performance composite materials are proposed for fuel and oxidizer tanks, fuel feedlines, valve bodies, aerostructures, turbomachinery components. For large composite structures new methods of fabrication are being proposed and developed. Containment of cryogenic fuel or oxidizer requires emphases on composite material densification and chemical compatibility. Ceramic matrix and fiber composites for hot rotating turbomachinery have been developed with new fabrication processes. The new requirements on the materials for launcher components are requiring development of new manufacturing and inspection methods. This talk will examine new and proposed manufacturing methods to fabricate the revolutionary components. New NDE methods under consideration include alternative X-ray methods, X-ray laminagraphy, advanced CT, Thermography, new ultrasonic methods, and imbedded sensors. The sizes, complexity, use environment, and contamination restrictions will challenge the inspection process. In flight self-diagnosis and rapid depot inspection are also goals of the NDE development.

  8. Overview of the National Aeronautics and Space Administration's Nondestructive Evaluation (NDE) Program

    NASA Technical Reports Server (NTRS)

    Generazio, Edward R.

    2002-01-01

    NASA's Office of Safety and Mission Assurance sponsors an Agency-wide NDE Program that supports Aeronautics and Space Transportation Technology, Human Exploration and Development of Space, Earth Science, and Space Science Enterprises. For each of these Enterprises, safety is the number one priority. Development of the next generation aero-space launch and transportation vehicles, satellites, and deep space probes have highlighted the enabling role that NDE plays in these advanced technology systems. Specific areas of advanced component development, component integrity, and structural heath management are critically supported by NDE technologies. The simultaneous goals of assuring safety, maintaining overall operational efficiency, and developing and utilizing revolutionary technologies to expand human activity and space-based commerce in the frontiers of air and space places increasing demands on the Agencies NDE infrastructure and resources. In this presentation, an overview of NASA's NDE Program will be presented, that includes a background and status of current Enterprise NDE issues, and the NDE investment areas being developed to meet Enterprise safety and mission assurance needs through the year 2009 and beyond.

  9. nde1 deletion improves mitochondrial DNA maintenance in Saccharomyces cerevisiae coenzyme Q mutants.

    PubMed

    Gomes, Fernando; Tahara, Erich B; Busso, Cleverson; Kowaltowski, Alicia J; Barros, Mario H

    2013-02-01

    Saccharomyces cerevisiae has three distinct inner mitochondrial membrane NADH dehydrogenases mediating the transfer of electrons from NADH to CoQ (coenzyme Q): Nde1p, Nde2p and Ndi1p. The active site of Ndi1p faces the matrix side, whereas the enzymatic activities of Nde1p and Nde2p are restricted to the intermembrane space side, where they are responsible for cytosolic NADH oxidation. In the present study we genetically manipulated yeast strains in order to alter the redox state of CoQ and NADH dehydrogenases to evaluate the consequences on mtDNA (mitochondrial DNA) maintenance. Interestingly, nde1 deletion was protective for mtDNA in strains defective in CoQ function. Additionally, the absence of functional Nde1p promoted a decrease in the rate of H2O2 release in isolated mitochondria from different yeast strains. On the other hand, overexpression of the predominant NADH dehydrogenase NDE1 elevated the rate of mtDNA loss and was toxic to coq10 and coq4 mutants. Increased CoQ synthesis through COQ8 overexpression also demonstrated that there is a correlation between CoQ respiratory function and mtDNA loss: supraphysiological CoQ levels were protective against mtDNA loss in the presence of oxidative imbalance generated by Nde1p excess or exogenous H2O2. Altogether, our results indicate that impairment in the oxidation of cytosolic NADH by Nde1p is deleterious towards mitochondrial biogenesis due to an increase in reactive oxygen species release.

  10. An International Round-Robin Test of NDE Reliability for PWSCC

    SciTech Connect

    Schuster, George J.; Cumblidge, Stephen E.; Doctor, Steven R.; Moyer, Carol E.

    2007-12-01

    In this paper we describe the round robin tests that have been designed and are being conducted in the international program. Participants in the PINC have offered more than 30 test blocks for use in round-robin tests of NDE effectiveness. The test blocks have more than 130 flaws in nickel-base weld metal that are intended to simulate PWSCC in a variety of component geometries. NDE techniques representative of current in-service inspections are being applied, along with emerging NDE approaches.

  11. Advanced NDE research in electromagnetic, thermal, and coherent optics

    NASA Astrophysics Data System (ADS)

    Skinner, S. Ballou

    1992-09-01

    A new inspection technology called magneto-optic/eddy current imaging was investigated. The magneto-optic imager makes readily visible irregularities and inconsistencies in airframe components. Other research observed in electromagnetics included (1) disbond detection via resonant modal analysis; (2) AC magnetic field frequency dependence of magnetoacoustic emission; and (3) multi-view magneto-optic imaging. Research observed in the thermal group included (1) thermographic detection and characterization of corrosion in aircraft aluminum; (2) a multipurpose infrared imaging system for thermoelastic stress detection; (3) thermal diffusivity imaging of stress induced damage in composites; and (4) detection and measurement of ice formation on the space shuttle main fuel tank. Research observed in the optics group included advancements in optical nondestructive evaluation (NDE).

  12. HEXAGONAL ARRAY STRUCTURE FOR 2D NDE APPLICATIONS

    SciTech Connect

    Dziewierz, J.; Ramadas, S. N.; Gachagan, A.; O'Leary, R. L.

    2010-02-22

    This paper describes a combination of simulation and experimentation to evaluate the advantages offered by utilizing a hexagonal shaped array element in a 2D NDE array structure. The active material is a 1-3 connectivity piezoelectric composite structure incorporating triangular shaped pillars--each hexagonal array element comprising six triangular pillars. A combination of PZFlex, COMSOL and Matlab has been used to simulate the behavior of this device microstructure, for operation around 2.25 MHz, with unimodal behavior and low levels of mechanical cross-coupling predicted. Furthermore, the application of hexagonal array elements enables the array aperture to increase by approximately 30%, compared to a conventional orthogonal array matrix and hence will provide enhanced volumetric coverage and SNR. Prototype array configurations demonstrate good corroboration of the theoretically predicted mechanical cross-coupling between adjacent array elements (approx23 dB).

  13. Development of an IEC neutron source for NDE

    SciTech Connect

    Anderl, R.A,; Hartwell, J.K.; Nadler, J.H.

    1995-12-01

    This paper concerns the development of a neutron so based on the inertial electrostatic confinement (IEC) of a low density fusion plasma in a gridded, spherically-focusing device. With the motivation of using such sources for nondestructive evaluation (NDE) applications, the focus of the development is on : Small size devices, sealed operation with D{sub 2} or D{sub 2}/T{sub 2} mixtures, Power-utilization and neutron-output optimization, and integration into an assay system. In this paper, we describe an experimental system that has been established for the development and testing of IEC neutron sources, and we present preliminary results of tests conducted for 25-cm and 15-cm diameter IEC devices.

  14. Development of acoustography for NDE of aging structures

    NASA Astrophysics Data System (ADS)

    Sandhu, Jaswinder S.; Wang, Honghui; Popek, Witold J.; Sincebaugh, Patrick J.

    2001-07-01

    Military and commercial aircraft structures are being fielded well beyond their designed life cycle, resulting in escalating maintenance costs. The principle driver behind these costs is the need to nondestructively interrogate large areas to detect and quantify anomalies such as corrosion, cracks, and delaminations. Manual ultrasonic techniques are routinely applied to inspect aircraft structures, but these techniques are time consuming, laborious, and are prone to errors such as operator fatigue and subjectivity. Automated ultrasonic systems require costly, complex scanning systems that are often difficult to adapt to complex shaped structures. Acoustography can provide full-field ultrasonic images in near real-time, making it a suitable method for high-speed, wide area inspection applications. This paper will report on progress being made toward developing acoustography for NDE of aging aircraft structures.

  15. Modeling of Terahertz Ray Signals for Nde Applications

    NASA Astrophysics Data System (ADS)

    Chiou, Chien-Ping; Thompson, R. Bruce; Blackshire, James L.

    2008-02-01

    Recently, terahertz ray (T-ray) imaging has emerged as one of the most promising new techniques for NDE applications. This technique, however, is still in its early development, and requires further studies. This work explores the use of state-of-the-art computer modeling technologies to study T-ray radiation in media. A series of point source synthesis models have been developed, using both the classic Fresnel-Kirchhoff and the refined Rayleigh-Sommerfeld formulations. The flexibility of these models enables us to investigate T-ray propagation through interfaces of various geometry and morphology. That in turn allows us to simulate T-ray interaction with flaws and hence to predict the flaw responses. In this paper, we present preliminary results of simulating T-ray inspection of space shuttle's spray-on foam insulation structure. Included are comparisons with experimental data of drilled holes embedded in foam sample.

  16. Using flaw implants to qualify nuclear NDE personnel

    SciTech Connect

    Pherigo, G.L.; Pherigo, A.L.

    1994-12-31

    Intentionally flawed piping and vessel specimens are now required to simulate potential flawed conditions in nuclear power plants. These specimens will be used in a practical examination ``Performance Demonstration`` to verify the capabilities of ultrasonic testing (UT) personnel, procedures and equipment. ASME Section 11, Appendix 8, ``Performance Demonstration for Ultrasonic Examination Systems,`` was introduced into the Code to help substantiate the capability of NDE to detect and size flaws in nuclear power plant components. This paper is a brief discussion of some of the current methods used to implant flaws and will describe and evaluate the manufacturing techniques used to implant thermal fatigue cracks in stainless steel pipe and carbon steel vessel material. The accurate placement of flaw implants is critical and this paper will describe in some detail the tolerances applied to the flaw implant technology.

  17. Nondestructive Evaluation (NDE) for Inspection of Composite Sandwich Structures

    NASA Technical Reports Server (NTRS)

    Zalameda, Joseph N.; Parker, F. Raymond

    2014-01-01

    Composite honeycomb structures are widely used in aerospace applications due to their low weight and high strength advantages. Developing nondestructive evaluation (NDE) inspection methods are essential for their safe performance. Flash thermography is a commonly used technique for composite honeycomb structure inspections due to its large area and rapid inspection capability. Flash thermography is shown to be sensitive for detection of face sheet impact damage and face sheet to core disbond. Data processing techniques, using principal component analysis to improve the defect contrast, are discussed. Limitations to the thermal detection of the core are investigated. In addition to flash thermography, X-ray computed tomography is used. The aluminum honeycomb core provides excellent X-ray contrast compared to the composite face sheet. The X-ray CT technique was used to detect impact damage, core crushing, and skin to core disbonds. Additionally, the X-ray CT technique is used to validate the thermography results.

  18. Composite Flywheels Assessed Analytically by NDE and FEA

    NASA Technical Reports Server (NTRS)

    Abdul-Aziz, Ali; Baaklini, George Y.

    2000-01-01

    As an alternative to expensive and short-lived lead-acid batteries, composite flywheels are being developed to provide an uninterruptible power supply for advanced aerospace and industrial applications. Flywheels can help prevent irregularities in voltage caused by power spikes, sags, surges, burnout, and blackouts. Other applications include load-leveling systems for wind and solar power facilities, where energy output fluctuates with weather. Advanced composite materials are being considered for these components because they are significantly lighter than typical metallic alloys and have high specific strength and stiffness. However, much more research is needed before these materials can be fully utilized, because there is insufficient data concerning their fatigue characteristics and nonlinear behavior, especially at elevated temperatures. Moreover, these advanced types of structural composites pose greater challenges for nondestructive evaluation (NDE) techniques than are encountered with typical monolithic engineering metals. This is particularly true for ceramic polymer and metal matrix composites, where structural properties are tailored during the processing stages. Current efforts involving the NDE group at the NASA Glenn Research Center at Lewis Field are focused on evaluating many important structural components, including the flywheel system. Glenn's in-house analytical and experimental capabilities are being applied to analyze data produced by computed tomography (CT) scans to help assess the damage and defects of high-temperature structural composite materials. Finite element analysis (FEA) has been used extensively to model the effects of static and dynamic loading on aerospace propulsion components. This technique allows the use of complicated loading schemes by breaking the complex part geometry into many smaller, geometrically simple elements.

  19. Modeling ultrasonic NDE and guided wave based structural health monitoring

    NASA Astrophysics Data System (ADS)

    Ravi, Nitin B.; Rathod, Vivek T.; Chakraborty, Nibir.; Mahapatra, D. R.; Sridaran, Ramanan; Boller, Christian

    2015-04-01

    Structural Health Monitoring (SHM) systems require integration of non-destructive technologies into structural design and operational processes. Modeling and simulation of complex NDE inspection processes are important aspects in the development and deployment of SHM technologies. Ray tracing techniques are vital simulation tools to visualize the wave path inside a material. These techniques also help in optimizing the location of transducers and their orientation with respect to the zone of interrogation. It helps in increasing the chances of detection and identification of a flaw in that zone. While current state-of-the-art techniques such as ray tracing based on geometric principle help in such visualization, other information such as signal losses due to spherical or cylindrical shape of wave front are rarely taken into consideration. The problem becomes a little more complicated in the case of dispersive guided wave propagation and near-field defect scattering. We review the existing models and tools to perform ultrasonic NDE simulation in structural components. As an initial step, we develop a ray-tracing approach, where phase and spectral information are preserved. This enables one to study wave scattering beyond simple time of flight calculation of rays. Challenges in terms of theory and modelling of defects of various kinds are discussed. Various additional considerations such as signal decay and physics of scattering are reviewed and challenges involved in realistic computational implementation are discussed. Potential application of this approach to SHM system design is highlighted and by applying this to complex structural components such as airframe structures, SHM is demonstrated to provide additional value in terms of lighter weight and/or longevity enhancement resulting from an extension of the damage tolerance design principle not compromising safety and reliability.

  20. NDE Assessments of Cast Stainless Steel Reactor Piping Components

    SciTech Connect

    Diaz, Aaron A.; Anderson, Michael T.; Cumblidge, Stephen E.; Doctor, Steven R.; Mathews, Royce

    2006-02-01

    Studies conducted at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington, have focused on developing and evaluating the effectiveness and reliability of novel NDE approaches for the inspection of coarse-grained, cast stainless steel reactor components. The primary objective of this work is to provide information to the United States Nuclear Regulatory Commission (US NRC) on the utility, effectiveness and reliability of ultrasonic testing (UT) and eddy current testing (ET) inspection techniques as related to the in-service inspection of primary piping components in pressurized water reactors (PWRs). This paper describes recent developments and results from assessments of three different NDE approaches including an ultrasonic phased array inspection methodology, an eddy current testing technique and a low-frequency ultrasonic inspection methodology coupled with a synthetic aperture focusing technique (SAFT). Westinghouse Owner’s Group (WOG) cast stainless steel pipe segments with thermal and mechanical fatigue cracks located close to the weld roots, were used for assessing the inspection methods. ET studies were conducted on the inner diameter (ID) surface of piping specimens while the ultrasonic inspection methods were performed from the outer diameter (OD) surface of the specimens. The ET technique employed a ZETEC MIZ-27SI Eddy Current instrument and a ZETEC Z0000857-1 cross point spot probe with an operating frequency of 250 kHz. On some samples where noise levels were high, degaussing of the sample resulted in significant improvements. The phased array approach was implemented using an RD Tech Tomoscan III system operating at 1 MHz and composite volumetric images of the samples were generated. The low-frequency ultrasonic method employs a zone-focused, multi-incident angle; inspection protocol (operating at 250-450 kHz) coupled with a synthetic aperture focusing technique (SAFT) for improved signal-to-noise and advanced imaging

  1. Considerations for ultrasonic testing application for on-orbit NDE

    NASA Astrophysics Data System (ADS)

    Koshti, Ajay M.

    2015-04-01

    The paper addresses some on-orbit nondestructive evaluation (NDE) needs of NASA for International Space Station (ISS). The presentation gives NDE requirements for inspecting suspect damage due to micro-meteoroids and orbital debris (MMOD) impact on the pressure wall of the ISS. This inspection is meant to be conducted from inside of the ISS module. The metallic wall of the module has a fixed wall thickness but also has integral orthogrid ribs for reinforcement. Typically, a single MMOD hit causes localized damage in a small area causing loss of material similar to pitting corrosion, but cracks may be present too. The impact may cause bulging of the wall. Results of the ultrasonic and eddy current demonstration scans on test samples are provided. The ultrasonic technique uses shear wave scans to interrogate the localized damage area from the surrounding undamaged area. The scanning protocol results in multiple scans, each with multiple "vee" paths. A superimposition and mosaic of the three-dimensional ultrasonic data from individual scans is desired to create C-scan images of the damage. This is a new data reduction process which is not currently implemented in state-of-art ultrasonic instruments. Results of ultrasonic scans on the simulated MMOD damage test plates are provided. The individual C-scans are superimposed manually creating mosaic of the inspection. The resulting image is compared with visibly detected damage boundaries, X-ray images, and localized ultrasonic and eddy current scans for locating crack tips to assess effectiveness of the ultrasonic scanning. The paper also discusses developments needed in improving ergonomics of the ultrasonic testing for on-orbit applications.

  2. The Development of NDE TEchniques for Payload Fairings and Other Composite Structures

    NASA Technical Reports Server (NTRS)

    Nurge, Mark; Youngquist, Robert; Starr, Stanley; Bartha, Bence; Hope, Dale; Carlson, Jeff

    2008-01-01

    The Objective of the project is to develop and demonstrate NDE techniques to assist in the fabrication and operational monitoring of expendable vehicle payload fairings and other composite structures.

  3. Composite Stress Rupture NDE Research and Development Project (Kevlar[R] and Carbon)

    NASA Technical Reports Server (NTRS)

    Saulsberry, Regor

    2010-01-01

    The objective was to develop and demonstrate nondestructive evaluation (NDE) techniques capable of assessing stress rupture related strength degradation for carbon composite pressure vessels, either in a structural health monitoring (SHM) or periodic inspection mode.

  4. Terahertz NDE Application for Corrosion Detection and Evaluation under Shuttle Tiles

    NASA Technical Reports Server (NTRS)

    Anastasi, Robert F.; Madaras, Eric I.; Seebo, Jeffrey P.; Smith, Stephen W.; Lomness, Janice K.; Hintze, Paul E.; Kammerer, Catherine C.; Winfree, William P.; Russell, Richard W.

    2007-01-01

    Pulsed Terahertz NDE is being examined as a method to inspect for possible corrosion under Space Shuttle Tiles. Other methods such as ultrasonics, infrared, eddy current and microwave technologies have demonstrable shortcomings for tile NDE. This work applies Terahertz NDE, in the frequency range between 50 GHz and 1 THz, for the inspection of manufactured corrosion samples. The samples consist of induced corrosion spots that range in diameter (2.54 to 15.2 mm) and depth (0.036 to 0.787 mm) in an aluminum substrate material covered with tiles. Results of these measurements are presented for known corrosion flaws both covered and uncovered and for blind tests with unknown corrosion flaws covered with attached tiles. The Terahertz NDE system is shown to detect all artificially manufactured corrosion regions under a Shuttle tile with a depth greater than 0.13 mm.

  5. NDE of a 3-D surface crack using closely coupled probes for DCPD technique

    SciTech Connect

    Saka, M.; Abe, H.; Hirota, D.; Komura, I.

    1998-11-01

    A procedure of applying the d-c potential drop technique using the closely coupled probes to NDE of a 3-D surface crack is newly developed. The calibration equation for three sensors which differ in the distance between the probes is derived. Experiments validated the use of the calibration equation for the NDE of cracks. The method to use the three sensors properly based on the measuring sensitivity is shown.

  6. Identification of NDE Methods for Inspection Multi-Layer Ceramic Composite Armor

    DTIC Science & Technology

    2010-01-08

    composite armor The NDE methods under evaluation include: 1)-immersion phased array ultrasonics , 2)- through- transmission, direct-digital x-ray imaging...results in very long data acquisition times as compare to phased array scans. 5. Air Coupled Ultrasonic methods The last NDE method...include: 1)-immersion phased array ultrasonics , 2)- through-transmission, direct-digital x-ray imaging, 3)-non-contact scanning microwaves, 4)-air

  7. NDE for the ARES I Upper Stage Common Bulkhead

    NASA Technical Reports Server (NTRS)

    Walker, James

    2008-01-01

    The current design of the ARES 1 Upper Stage uses a common bulkhead to separate the liquid hydrogen and liquid oxygen tanks. The bulkhead consists of aluminum face sheets bonded to a Phenolic honeycomb core. The face sheets, or domes, are friction stir welded to Y-rings that connect the bulkhead to the barrel sections of the liquid hydrogen and liquid oxygen tanks. Load between the Y-rings is carried by an externally attached bolting ring. The development of nondestructive evaluation methods for the ARES I Upper Stage Common Bulkhead are outlined in this presentation. Methods for inspecting the various components of the bulkhead are covered focusing in on the dome skins, core-to-dome bond lines and friction stir welds as well as structural details like the fastener holes. Thermography, shearography and ultrasonic methods are discussed for the bond lines. Eddy current methods are discussed for the fastener holes and dome skins. A combination of phased array ultrasound, liquid penetrant and radiography are to being investigated for use on the friction stir welds. Keywords: Composite materials, NDE, Cryogenic structures

  8. NDE for the ARES I Upper Stage Common Bulkhead

    NASA Technical Reports Server (NTRS)

    Walker, James

    2008-01-01

    The current design of the ARES 1 Upper Stage uses a common bulkhead to separate the liquid hydrogen and liquid oxygen tanks. The bulkhead consists of aluminum face sheets bonded to a Phenolic honeycomb core. The face sheets, or domes, are friction stir welded to Y-rings that connect the bulkhead to the barrel sections of the liquid hydrogen and liquid oxygen tanks. Load between the Y-rings is carried by an externally attached bolting ring. The development of nondestructive evaluation methods for the ARES I Upper Stage Common Bulkhead are outlined in this presentation. Methods for inspecting the various components of the bulkhead are covered focusing in on the dome skins, core-to-dome bond lines and friction stir welds as well as structural details like the fastener holes. Thermography, shearography and ultrasonic methods are discussed for the bond lines. Eddy current methods are discussed for the fastener holes and dome skins. A combination of phased array ultrasound, liquid penetrant and radiography are to being investigated for use on the friction stir welds. Keywords: Composite materials, NDE, Cryogenic structures

  9. NDE of composite structures using microwave time reversal imaging

    NASA Astrophysics Data System (ADS)

    Mukherjee, Saptarshi; Tamburrino, Antonello; Udpa, Lalita; Udpa, Satish

    2016-02-01

    Composite materials are being increasingly used to replace metals, partially or completely, in aerospace, shipping and automotive industries because of their light weight, corrosion resistance, and mechanical strength. Integrity of these materials may be compromised during manufacturing or due to impact damage during usage, resulting in defects such as porosity, delamination, cracks and disbonds. Microwave NDE techniques have the ability to propagate through composite materials, without suffering much attenuation. The scattered fields depend on the dielectric properties of the medium, and hence provide information about the structural integrity of these materials. Time Reversal focusing is based on the fact that when a wave solution is reversed in time and back propagated it refocuses back at the source. This paper presents a model based parametric study of time reversal principles with microwave data in composite materials. A two dimensional FDTD model is developed to implement the forward and time reversed electromagnetic wave propagation in a test geometry comprising metal-composite structures. Simulation results demonstrate the feasibility of this approach to detect and characterize different defects.

  10. Non-Destructive Evaluation (NDE) Applications of THz Radiation

    NASA Astrophysics Data System (ADS)

    Zimdars, David

    2005-03-01

    The technology and applications of time domain terahertz (THz) imaging to non-destructive evaluation (NDE) will be discussed. THz imaging has shown great promise in 2 and 3 dimensional non-contact inspection of non-conductive materials such as plastics, foam, composites, ceramics, paper, wood and glass. THz imaging employs safe low power non-ionizing electromagnetic pulses, with lateral resolution < 200 um, and depth resolution < 50 um. THz pulses can be analyzed spectroscopically to reveal chemical content. Recently, highly integrated turn-key THz imaging systems have been introduced commercially. We will demonstrate the detection of voids and disbonds intentionally incorporated within the sprayed on foam insulation of a space shuttle external tank mock-up segments. An industrially hardened THz scanning system which has been deployed to scan the space shuttle tank with small remote transceiver will be described. Additional terahertz security imaging applications for the detection of weapons and explosives will also be discussed, as well as the application of terahertz sensors for high speed industrial process monitoring and quality control.

  11. DISC1, PDE4B, and NDE1 at the centrosome and synapse

    SciTech Connect

    Bradshaw, Nicholas J.; Ogawa, Fumiaki; Antolin-Fontes, Beatriz; Chubb, Jennifer E.; Carlyle, Becky C.; Christie, Sheila; Claessens, Antoine; Porteous, David J.; Millar, J. Kirsty

    2008-12-26

    Disrupted-In-Schizophrenia 1 (DISC1) is a risk factor for schizophrenia and other major mental illnesses. Its protein binding partners include the Nuclear Distribution Factor E Homologs (NDE1 and NDEL1), LIS1, and phosphodiesterases 4B and 4D (PDE4B and PDE4D). We demonstrate that NDE1, NDEL1 and LIS1, together with their binding partner dynein, associate with DISC1, PDE4B and PDE4D within the cell, and provide evidence that this complex is present at the centrosome. LIS1 and NDEL1 have been previously suggested to be synaptic, and we now demonstrate localisation of DISC1, NDE1, and PDE4B at synapses in cultured neurons. NDE1 is phosphorylated by cAMP-dependant Protein Kinase A (PKA), whose activity is, in turn, regulated by the cAMP hydrolysis activity of phosphodiesterases, including PDE4. We propose that DISC1 acts as an assembly scaffold for all of these proteins and that the NDE1/NDEL1/LIS1/dynein complex is modulated by cAMP levels via PKA and PDE4.

  12. NDE1 and NDEL1: twin neurodevelopmental proteins with similar 'nature' but different 'nurture'.

    PubMed

    Bradshaw, Nicholas J; Hennah, William; Soares, Dinesh C

    2013-10-01

    Nuclear distribution element 1 (NDE1, also known as NudE) and NDE-like 1 (NDEL1, also known as Nudel) are paralogous proteins essential for mitosis and neurodevelopment that have been implicated in psychiatric and neurodevelopmental disorders. The two proteins possess high sequence similarity and have been shown to physically interact with one another. Numerous lines of experimental evidence in vivo and in cell culture have demonstrated that these proteins share common functions, although instances of differing functions between the two have recently emerged. We review the key aspects of NDE1 and NDEL1 in terms of recent advances in structure elucidation and cellular function, with an emphasis on their differing mechanisms of post-translational modification. Based on a review of the literature and bioinformatics assessment, we advance the concept that the twin proteins NDE1 and NDEL1, while sharing a similar 'nature' in terms of their structure and basic functions, appear to be different in their 'nurture', the manner in which they are regulated both in terms of expression and of post-translational modification within the cell. These differences are likely to be of significant importance in understanding the specific roles of NDE1 and NDEL1 in neurodevelopment and disease.

  13. Nondestructive Examination (NDE) Detection and Characterization of Degradation Precursors, Technical Progress Report for FY 2012

    SciTech Connect

    Ramuhalli, P.; Meyer, R.M.; Fricke, J.M.; Prowant, M.S.; Coble, J.B.; Griffin, J.W.; Pitman, S.G.; Dahl, M.E.; Kafentzis, T.A.; Roosendaal, T.J.

    2012-09-01

    The overall objective of this project was to investigate the effectiveness of nondestructive examination (NDE) technology in detecting material degradation precursors by initiating and growing cracks in selected materials and using NDE methods to measure crack precursors prior to the onset of cracking. Nuclear reactor components are subject to stresses over time that are not precisely known and that make the life expectancy of components difficult to determine. To prevent future issues with the operation of these plants because of unforeseen failure of components, NDE technology is needed that can be used to identify and quantify precursors to macroscopic degradation of materials. Some of the NDE methods being researched as possible solutions to the precursor detection problem are magnetic Barkhausen noise, nonlinear ultrasonics, acoustic emission, eddy current measurements, and guided wave technology. In FY12, the objective was to complete preliminary assessment of advanced NDE techniques for sensitivity to degradation precursors, using prototypical degradation mechanisms in laboratory-scale measurements. This present document reports on the deliverable that meets the following milestone: M3LW-12OR0402143 – Report detailing an initial demonstration on samples from the crack-initiation tests will be provided (demonstrating acceleration of the work).

  14. Framework for incorporating nondestructive evaluation (NDE) into pavement and bridge management systems

    NASA Astrophysics Data System (ADS)

    Sobanjo, John O.; Tawfiq, Kamal S.

    1999-02-01

    One of the major components of an infrastructure management system is the condition assessment or deterioration modeling. With application to highway pavements and bridges, this paper presents conceptually how nondestructive evaluation (NDE) results can be utilized to provide a quantitative assessment of the infrastructure condition in a format usable for network-level pavement management systems and bridge management systems. NDE techniques typically applied to pavements include Visual Rating, Falling Weight Deflectometer, Dynaflect, Seismic Pavement Analyzer, and the Ground Penetrating Radar (GPR). Bridges can also be evaluated using the GPR. NDE is particularly useful at the network level of infrastructure management because of the mobility of conducting the tests. Detailed mechanistic methods have been suggested for NDE interpretation but this method may not be practical at network level. Interpretation of NDE results, through knowledge-based systems and intelligent databases indicate the defects and residual capacity of infrastructures. Measured physical properties and defects in the infrastructure component materials can be correlated to existing scales of condition assessment such as in the NBI and PONTIS formats for bridge management and also to an index or rating such as the PSI in highway pavements.

  15. Nde1-mediated inhibition of ciliogenesis affects cell cycle re-entry

    PubMed Central

    Kim, Sehyun; Zaghloul, Norann A.; Bubenshchikova, Ekaterina; Oh, Edwin C.; Rankin, Susannah; Katsanis, Nicholas; Obara, Tomoko; Tsiokas, Leonidas

    2011-01-01

    The primary cilium is an antenna-like organelle that is dynamically regulated during the cell cycle. Ciliogenesis is initiated as cells enter quiescence, while cilium resorption precedes mitosis. The mechanisms coordinating ciliogenesis with the cell cycle are unknown. Here we identify the centrosomal protein, Nde1, as a negative regulator of ciliary length. Nde1 is expressed at high levels in mitosis, low levels in quiescence and localizes at the mother centriole, which nucleates the primary cilium. Cells depleted of Nde1 show longer cilia and a delay in cell cycle re-entry that correlates with ciliary length. Knockdown of Nde1 in zebrafish embryos results in increased ciliary length, suppression of cell division, reduction of the number of cells forming the Kupffer’s vesicle, and left-right patterning defects. These data suggest that Nde1 is an integral component of a network coordinating ciliary length with cell cycle progression and have implications in the transition from quiescence to a proliferative state. PMID:21394081

  16. Three-Dimensional Regulation of Radial Glial Functions by Lis1-Nde1 and Dystrophin Glycoprotein Complexes

    PubMed Central

    Pawlisz, Ashley S.; Feng, Yuanyi

    2011-01-01

    Radial glial cells (RGCs) are distinctive neural stem cells with an extraordinary slender bipolar morphology and dual functions as precursors and migration scaffolds for cortical neurons. Here we show a novel mechanism by which the Lis1-Nde1 complex maintains RGC functions through stabilizing the dystrophin/dystroglycan glycoprotein complex (DGC). A direct interaction between Nde1 and utrophin/dystrophin allows for the assembly of a multi-protein complex that links the cytoskeleton to the extracellular matrix of RGCs to stabilize their lateral membrane, cell-cell adhesion, and radial morphology. Lis1-Nde1 mutations destabilized the DGC and resulted in deformed, disjointed RGCs and disrupted basal lamina. Besides impaired RGC self-renewal and neuronal migration arrests, Lis1-Nde1 deficiencies also led to neuronal over-migration. Additional to phenotypic resemblances of Lis1-Nde1 with DGC, strong synergistic interactions were found between Nde1 and dystroglycan in RGCs. As functional insufficiencies of LIS1, NDE1, and dystroglycan all cause lissencephaly syndromes, our data demonstrated that a three-dimensional regulation of RGC's cytoarchitecture by the Lis1-Nde1-DGC complex determines the number and spatial organization of cortical neurons as well as the size and shape of the cerebral cortex. PMID:22028625

  17. Effectiveness of Several NDE Technologies in Detecting Moisture Pockets and: Artificial Defects in Sawn Timber and Glulam

    Treesearch

    James P. Wacker; Christopher Adam Senalik; Xiping Wang; Frank Jalinoos

    2016-01-01

    Several nondestructive evaluation (NDE) technologies were studied to determine their efficacy as scanning devices to detect internal moisture and artificial decay pockets. Large bridge-sized test specimens, including sawn timber and glued-laminated timber members, were fabricated with various internal defects. NDE Technologies evaluated in this research were ground...

  18. Neutron radiography and other NDE tests of main rotor helicopter blades.

    PubMed

    de Beer, F C; Coetzer, M; Fendeis, D; Da Costa E Silva, A

    2004-10-01

    A few nondestructive examination (NDE) techniques are extensively being used worldwide to investigate aircraft structures for all types of defects. The detection of corrosion and delaminations, which are believed to be the major initiators of defects leading to aircraft structural failures, are addressed by various NDE techniques. In a combined investigation by means of visual inspection, X-ray radiography and shearography on helicopter main rotor blades, neutron radiography (NRad) at SAFARI-1 research reactor operated by Necsa, was performed to introduce this form of NDE testing to the South African aviation industry to be evaluated for applicability. The results of the shearography, visual inspection and NRad techniques are compared in this paper. The main features and advantages of neutron radiography, within the framework of these investigations, will be highlighted.

  19. An NDE Approach for Characterizing Quality Problems in Polymer Matrix Composites

    NASA Technical Reports Server (NTRS)

    Roth, Don J.; Baaklini, George Y.; Sutter, James K.; Bodis, James R.; Leonhardt, Todd A.; Crane, Elizabeth A.

    1994-01-01

    Polymer matrix composite (PMC) materials are periodically identified appearing optically uniform but containing a higher than normal level of global nonuniformity as indicated from preliminary ultrasonic scanning. One such panel was thoroughly examined by nondestructive (NDE) and destructive methods to quantitatively characterize the nonuniformity. The NDE analysis of the panel was complicated by the fact that the panel was not uniformly thick. Mapping of ultrasonic velocity across a region of the panel in conjunction with an error analysis was necessary to (1) characterize properly the porosity gradient that was discovered during destructive analyses and (2) account for the thickness variation effects. Based on this study, a plan for future NDE characterization of PMC's is presented to the PMC community.

  20. Development and application of NDE methods for monolithic and continuous fiber ceramic matrix composites.

    SciTech Connect

    Ellingson, W. A.

    1999-05-21

    Monolithic structural ceramics and continuous fiber ceramic matrix composites (CMCs) are being developed for application in many thermally and chemically aggressive environments where structural reliability is paramount. We have recently developed advanced nondestructive evaluation (NDE) methods that can detect distributed ''defects'' such as density gradients and machining-induced damage in monolithic materials, as well as delamination, porosity, and throughwall cracks, in CMC materials. These advanced NDE methods utilize (a) high-resolution, high-sensitivity thermal imaging; (b) high-resolution X-ray imaging; (c) laser-based elastic optical scattering; (d) acoustic resonance; (e) air-coupled ultrasonic methods; and (f) high-sensitivity fluorescent penetrant technology. This paper discusses the development and application of these NDE methods relative to ceramic processing and ceramic components used in large-scale industrial gas turbines and hot gas filters for gas stream particulate cleanup.

  1. Complimentary single technique and multi-physics modeling tools for NDE challenges

    NASA Astrophysics Data System (ADS)

    Le Lostec, Nechtan; Budyn, Nicolas; Sartre, Bernard; Glass, S. W.

    2014-02-01

    The challenges of modeling and simulation for Non Destructive Examination (NDE) research and development at AREVA NDE Solutions Technical Center (NETEC) are presented. In particular, the choice of a relevant software suite covering different applications and techniques and the process/scripting tools required for simulation and modeling are discussed. The software portfolio currently in use is then presented along with the limitations of the different software: CIVA for ultrasound (UT) methods, PZFlex for UT probes, Flux for eddy current (ET) probes and methods, plus Abaqus for multiphysics modeling. The finite element code, Abaqus is also considered as the future direction for many of our NDE modeling and simulation tasks. Some application examples are given on modeling of a piezoelectric acoustic phased array transducer and preliminary thermography configurations.

  2. Advanced defect detection algorithm using clustering in ultrasonic NDE

    NASA Astrophysics Data System (ADS)

    Gongzhang, Rui; Gachagan, Anthony

    2016-02-01

    A range of materials used in industry exhibit scattering properties which limits ultrasonic NDE. Many algorithms have been proposed to enhance defect detection ability, such as the well-known Split Spectrum Processing (SSP) technique. Scattering noise usually cannot be fully removed and the remaining noise can be easily confused with real feature signals, hence becoming artefacts during the image interpretation stage. This paper presents an advanced algorithm to further reduce the influence of artefacts remaining in A-scan data after processing using a conventional defect detection algorithm. The raw A-scan data can be acquired from either traditional single transducer or phased array configurations. The proposed algorithm uses the concept of unsupervised machine learning to cluster segmental defect signals from pre-processed A-scans into different classes. The distinction and similarity between each class and the ensemble of randomly selected noise segments can be observed by applying a classification algorithm. Each class will then be labelled as `legitimate reflector' or `artefacts' based on this observation and the expected probability of defection (PoD) and probability of false alarm (PFA) determined. To facilitate data collection and validate the proposed algorithm, a 5MHz linear array transducer is used to collect A-scans from both austenitic steel and Inconel samples. Each pulse-echo A-scan is pre-processed using SSP and the subsequent application of the proposed clustering algorithm has provided an additional reduction to PFA while maintaining PoD for both samples compared with SSP results alone.

  3. Investigation of inductively coupled ultrasonic transducer system for NDE.

    PubMed

    Zhong, Cheng Huan; Croxford, Anthony J; Wilcox, Paul D

    2013-06-01

    Inductive coupling offers a simple solution to wirelessly probe ultrasonic transducers. This paper investigates the theory and feasibility of such an inductively coupled transducer system in the context of nondestructive evaluation (NDE) applications. The noncontact interface is based on electromagnetic coupling between three coils; one of the coils is physically connected to the transducer, the other two are in a separate probing unit, where they are connected to the transmit and receive channels of the instrumentation. The complete system is modeled as a three-port network with the measured impedance of a bonded piezoelectric ceramic disc representing a sensor attached to an arbitrary solid substrate. The developed transmission line model is a function of the physical parameters of the electromagnetic system, such as the number of turns and diameter of each coil, and their separation. This model provides immediate predictions of electrical input impedance and pulse-echo response. The model has been validated experimentally and a sensitivity analysis of the input parameters performed. This has enabled optimization of the various parameters. Inductively coupled transducer systems have been built for both bulk and guided wave examples. By using chirped excitation and baseline subtraction, inspection distance of up to 700 mm is achieved in single-shot, guided-wave pulse-echo mode measurements with a 5 mm separation between the probing coils and transducer coil on an aluminum plate structure. In the bulk wave example, a delamination in an 8.9-mm-thick carbon fiber composite specimen is successfully identified from the changes in the arrival time of a reflected pulse.

  4. Normalization and sound zone determination in pulse thermographic NDE

    NASA Astrophysics Data System (ADS)

    Sripragash, Letchuman; Sundaresan, Mannur

    2017-02-01

    Thermographic nondestructive evaluation is quick and effective in detecting damage particularly for composite structures. Pulse thermographic nondestructive evaluation (TNDE) technique can potentially provide information on defect dimensions, such as the depth at which the defect is located. However, there are a number of extraneous variables that affect the signal obtained during these tests, such as non-uniformity in the heat pulse applied and differences in the emissivity of the surfaces from specimen to specimen. In addition, the identification of defect free areas in the image is a challenge. As in other NDE procedures calibration specimens would be of help, but calibration specimens corresponding to complex damage states in composite materials are difficult to fabricate. Results from validated numerical simulations can complement calibration specimens. However, the thermo-mechanical properties of the test object as well as the amount of heat energy absorbed in the field tests are not readily available for such models. This paper presents an extension of the thermographic signal reconstruction (TSR) procedure in which the temperature and the time scales are respectively normalized with equilibrium temperature and the break time. A benefit of such normalization is the ability to directly measure the defect depth as a fraction of plate thickness. In order to implement this normalization procedure, sound zone profile definition is required. A new approach for determining sound zone profile has been developed. Finally, determination of sound zone is affected by non-uniform heating, and a method of minimizing the effects of non-uniform heating is proposed. The performance of these new approaches on actual experimental results are presented.

  5. Results of NDE Technique Evaluation of Clad Hydrides

    SciTech Connect

    Kunerth, Dennis C.

    2014-09-01

    This report fulfills the M4 milestone, M4FT-14IN0805023, Results of NDE Technique Evaluation of Clad Hydrides, under Work Package Number FT-14IN080502. During service, zirconium alloy fuel cladding will degrade via corrosion/oxidation. Hydrogen, a byproduct of the oxidation process, will be absorbed into the cladding and eventually form hydrides due to low hydrogen solubility limits. The hydride phase is detrimental to the mechanical properties of the cladding and therefore it is important to be able to detect and characterize the presence of this constituent within the cladding. Presently, hydrides are evaluated using destructive examination. If nondestructive evaluation techniques can be used to detect and characterize the hydrides, the potential exists to significantly increase test sample coverage while reducing evaluation time and cost. To demonstrate the viability this approach, an initial evaluation of eddy current and ultrasonic techniques were performed to demonstrate the basic ability to these techniques to detect hydrides or their effects on the microstructure. Conventional continuous wave eddy current techniques were applied to zirconium based cladding test samples thermally processed with hydrogen gas to promote the absorption of hydrogen and subsequent formation of hydrides. The results of the evaluation demonstrate that eddy current inspection approaches have the potential to detect both the physical damage induced by hydrides, e.g. blisters and cracking, as well as the combined effects of absorbed hydrogen and hydride precipitates on the electrical properties of the zirconium alloy. Similarly, measurements of ultrasonic wave velocities indicate changes in the elastic properties resulting from the combined effects of absorbed hydrogen and hydride precipitates as well as changes in geometry in regions of severe degradation. However, for both approaches, the signal responses intended to make the desired measurement incorporate a number of contributing

  6. Structural assessment of metal foam using combined NDE and FEA

    NASA Astrophysics Data System (ADS)

    Ghosn, Louis J.; Abdul-Aziz, Ali; Young, Philippe G.; Rauser, Richard W.

    2005-05-01

    Metal foams are expected to find use in structural applications where weight is of particular concern, such as space vehicles, rotorcraft blades, car bodies or portable electronic devices. The obvious structural application of metal foam is for light weight sandwich panels, made up of thin solid face sheets and a metallic foam core. The stiffness of the sandwich structure is increased by separating the two face sheets by a light weight foam core. The resulting high-stiffness structure is lighter than that constructed only out of the solid metal material. Since the face sheets carry the applied in-plane and bending loads, the sandwich architecture is a viable engineering concept. However, the metal foam core must resist transverse shear loads and compressive loads while remaining integral with the face sheets. Challenges relating to the fabrication and testing of these metal foam panels remain due to some mechanical properties falling short of their theoretical potential. Theoretical mechanical properties are based on an idealized foam microstructure and assumed cell geometry. But the actual testing is performed on as fabricated foam microstructure. Hence in this study, a high fidelity finite element analysis is conducted on as fabricated metal foam microstructures, to compare the calculated mechanical properties with the idealized theory. The high fidelity geometric models for the FEA are generated using series of 2D CT scans of the foam structure to reconstruct the 3D metal foam geometry. The metal foam material is an aerospace grade precipitation hardened 17-4 PH stainless steel with high strength and high toughness. Tensile, compressive, and shear mechanical properties are deduced from the FEA model and compared with the theoretical values. The combined NDE/FEA provided insight in the variability of the mechanical properties compared to idealized theory.

  7. Investigation of a comprehensive confidence measure in NDE

    NASA Astrophysics Data System (ADS)

    Banerjee, Portia; Safdarnejad, Seyed; Udpa, Lalita; Udpa, Satish

    2015-03-01

    Quantitative assessment of reliability of classification results is critical in detection and characterization of anomalies in any non-destructive evaluation (NDE) application. Particularly in automated data analysis systems, such a measure enables the system to automatically flag indications where operator intervention is required, and reduces maintenance costs and risks. Classification results are affected by inherent ambiguity of defect classes, non-discriminative features, inadequate training samples and poor data quality. Although these sources of uncertainties in classification have been studied, formulating a single measure which quantifies all of them together has not been done to date. Generally, from Bayesian point of view, the posterior probability is considered as a confidence measure. Posterior probability of occurrence of an event is representative of inter-class similarities and intra-class distance and thus, may be used as a measure of inherent ambiguity of classes and discriminative quality of features. However, estimation of posterior probability itself is affected by size of available training samples. In this paper, we develop a framework to incorporate these two major sources of classification error in a single quantity. In lieu of the simplistic assumption, we assume that parameters of the distribution of a class are random variables. We utilize bootstrap method to find empirical distribution of parameters of the class conditional densities based on which a distribution of confidence is found. Utilizing this distribution, different interpretations of the confidence measure may be provided. Analytical results show how statistical properties of the confidence distribution depend on number of training samples and quality of features. Initial results of the approach on eddy current data is presented.

  8. Material damage diagnosis and characterization for turbine rotors using three-dimensional adaptive ultrasonic NDE data reconstruction techniques.

    PubMed

    Guan, Xuefei; Zhang, Jingdan; Rasselkorde, El Mahjoub; Abbasi, Waheed A; Kevin Zhou, S

    2014-02-01

    Damage diagnosis for turbine rotors plays an essential role in power plant management. Ultrasonic non-destructive examinations (NDEs) have increasingly been utilized as an effective tool to provide comprehensive information for damage diagnosis. This study presents a general methodology of damage diagnosis for turbine rotors using three-dimensional adaptive ultrasonic NDE data reconstruction techniques. Volume reconstruction algorithms and data fusion schemes are proposed to map raw ultrasonic NDE data back to the structural model of the object being examined. The reconstructed volume is used for automatic damage identification and quantification using region-growing algorithms and the method of distance-gain-size. Key reconstruction parameters are discussed and suggested based on industrial experiences. A software tool called AutoNDE Rotor is developed to automate the overall analysis workflow. Effectiveness of the proposed methods and AutoNDE Rotor are explored using realistic ultrasonic NDE data. Copyright © 2013 Elsevier B.V. All rights reserved.

  9. (abstract) Oblique Insonification Ultrasonic NDE of Composite Materials for Space Applications

    NASA Technical Reports Server (NTRS)

    Bar-Cohen, Y.; Lih, S. S.; Mal, A. K.

    1997-01-01

    In recent years, a great deal of research has been exerted to developing NDE methods for the characterization of the material properties of composites as well as other space structural materials. The need for information about such parameters as the elastic properties, density, and thickness are critical to the safe design and operation of such structural materials. Ultrasonics using immersion methods has played an important role in these efforts due to its capability, cost effectiveness, and ease of use. The authors designed a series of ultrasonic oblique insonification experiments in order to develop a practical field applicable NDE method for space structures.

  10. Real-Time NDE Using Multi-Function Robotic Sonoscope (MSRF)

    DTIC Science & Technology

    2007-11-02

    3 .2 Pre-Screen Samples 3 3 Theoretical Model 3 4 Post-Damage NDE 3 5 Data Correlation 3 6 Circuit Design 4 0 Acoustic Microscopy 4 1 Diode...Model 3 4 Post-Damage NDE 3 5 Data Correlation 3 6 Circuit Design 4 0 Acoustic Microscopy 4 1 Diode Laser Source 4 2 Pre-Screen Samples 4 3 System...included in the Phase II work. An electronic kit to build the plug-in circuit board to IBM PC computer was assembled and tested. A number of materials

  11. NDE of Fiber Reinforced Foam Composite Structures for Future Aerospace Vehicles

    NASA Technical Reports Server (NTRS)

    Walker, james; Roth, Don; Hopkins, Dale

    2010-01-01

    This slide presentation reviews the complexities of non-destructive evaluation (NDE) of fiber reinforced foam composite structures to be used for aerospace vehicles in the future.Various views of fiber reinforced foam materials are shown and described. Conventional methods of NDE for composites are reviewed such as Micro-computed X-Ray Tomography, Thermography, Shearography, and Phased Array Ultrasonics (PAUT). These meth0ods appear to work well on the face sheet and face sheet ot core bond, they do not provide adequate coverage for the webs. There is a need for additional methods that will examine the webs and web to foam core bond.

  12. (abstract) Oblique Insonification Ultrasonic NDE of Composite Materials for Space Applications

    NASA Technical Reports Server (NTRS)

    Bar-Cohen, Y.; Lih, S. S.; Mal, A. K.

    1997-01-01

    In recent years, a great deal of research has been exerted to developing NDE methods for the characterization of the material properties of composites as well as other space structural materials. The need for information about such parameters as the elastic properties, density, and thickness are critical to the safe design and operation of such structural materials. Ultrasonics using immersion methods has played an important role in these efforts due to its capability, cost effectiveness, and ease of use. The authors designed a series of ultrasonic oblique insonification experiments in order to develop a practical field applicable NDE method for space structures.

  13. Additive Manufacturing (AM) Activities and Non-Destructive Evaluation (NDE) at GSFC

    NASA Technical Reports Server (NTRS)

    Jones, Justin S.

    2017-01-01

    NASA personnel will be meeting with a delegation from the Japan Aerospace Exploration Agency (JAXA) Office of Safety and Mission Assurance (OSMA) at Langley Research Center on 2217 through 3217. The purpose of the meeting is a technical interchange between NASA and JAXA to discuss Non-Destructive Evaluation (NDE) of Additive Manufacturing (AM) parts and the HALT process (relates to accelerated life testing). The visitors will be a small group of Japanese citizens. Goddard Space Flight Center (GSFC) has been asked to participate in the meeting, either in person or via teleconference. This presentation covers NDE efforts at GSFC and provides a cursory overview of AM and lab capabilities.

  14. Developing NDE Techniques for Large Cryogenic Tanks - Year 2 Report

    NASA Technical Reports Server (NTRS)

    Arens, Ellen; youngquist, Robert; McFall, Judith; Simmons, Stephen

    2010-01-01

    The Shuttle Program requires very large cryogenic ground storage tanks in which to store liquid oxygen and hydrogen. The existing Launch Complex-39 Pad tanks, which will be passed onto future launch programs, are over 40 years old and have received minimal refurbishment and only external inspections over the years. The majority of the structure is inaccessible without a full system drain of cryogenic liquid and insulation in the annular region. It was previously thought that there was a limit to the number of temperature cycles that the tanks could handle due to possible insulation compaction before undergoing a costly and time consuming complete overhaul; therefore the tanks were not drained and performance issues with these tanks, specifically the Pad B LH2 tank, were accepted. There is a need and an opportunity, as the Shuttle program ends and work to upgrade the launch pad progresses, to develop innovative non-destructive evaluation (NDE) techniques to analyze the current tanks. Techniques are desired that can aid in determining the extent of refurbishment required to keep the tanks in service for another 20+ years. A non-destructive technique would also be a significant aid in acceptance testing of new and refurbished tanks, saving significant time and money, if corrective actions can be taken before cryogen is introduced to the systems. Year one of this project concentrated on analysis of the current tanks located at LC-39 while cryogen was present. Year two of this project concentrated on analysis of detectable thermal variations on the outer surface of the tanks as the cryogen was drained and the inner vessel warmed to ambient conditions. Two techniques have been deployed in the field to monitor the tank. The first consisted of a displacement sensor to monitor for any expansions at the base of the tank during warm-up that could indicate a compaction issue with the insulation. The second technique was continued thermal monitoring of the tank through and

  15. Time-Domain Terahertz Computed Axial Tomography NDE System

    NASA Technical Reports Server (NTRS)

    Zimdars, David

    2012-01-01

    NASA has identified the need for advanced non-destructive evaluation (NDE) methods to characterize aging and durability in aircraft materials to improve the safety of the nation's airline fleet. 3D THz tomography can play a major role in detection and characterization of flaws and degradation in aircraft materials, including Kevlar-based composites and Kevlar and Zylon fabric covers for soft-shell fan containment where aging and durability issues are critical. A prototype computed tomography (CT) time-domain (TD) THz imaging system has been used to generate 3D images of several test objects including a TUFI tile (a thermal protection system tile used on the Space Shuttle and possibly the Orion or similar capsules). This TUFI tile had simulated impact damage that was located and the depth of damage determined. The CT motion control gan try was designed and constructed, and then integrated with a T-Ray 4000 control unit and motion controller to create a complete CT TD-THz imaging system prototype. A data collection software script was developed that takes multiple z-axis slices in sequence and saves the data for batch processing. The data collection software was integrated with the ability to batch process the slice data with the CT TD-THz image reconstruction software. The time required to take a single CT slice was decreased from six minutes to approximately one minute by replacing the 320 ps, 100-Hz waveform acquisition system with an 80 ps, 1,000-Hz waveform acquisition system. The TD-THZ computed tomography system was built from pre-existing commercial off-the-shelf subsystems. A CT motion control gantry was constructed from COTS components that can handle larger samples. The motion control gantry allows inspection of sample sizes of up to approximately one cubic foot (.0.03 cubic meters). The system reduced to practice a CT-TDTHz system incorporating a COTS 80- ps/l-kHz waveform scanner. The incorporation of this scanner in the system allows acquisition of 3D

  16. Further development of image processing algorithms to improve detectability of defects in Sonic IR NDE

    NASA Astrophysics Data System (ADS)

    Obeidat, Omar; Yu, Qiuye; Han, Xiaoyan

    2017-02-01

    Sonic Infrared imaging (SIR) technology is a relatively new NDE technique that has received significant acceptance in the NDE community. SIR NDE is a super-fast, wide range NDE method. The technology uses short pulses of ultrasonic excitation together with infrared imaging to detect defects in the structures under inspection. Defects become visible to the IR camera when the temperature in the crack vicinity increases due to various heating mechanisms in the specimen. Defect detection is highly affected by noise levels as well as mode patterns in the image. Mode patterns result from the superposition of sonic waves interfering within the specimen during the application of sound pulse. Mode patterns can be a serious concern, especially in composite structures. Mode patterns can either mimic real defects in the specimen, or alternatively, hide defects if they overlap. In last year's QNDE, we have presented algorithms to improve defects detectability in severe noise. In this paper, we will present our development of algorithms on defect extraction targeting specifically to mode patterns in SIR images.

  17. Space environmental effects, materials, and NDE/NDI presentation to SSTAC/ARTS Review Committee

    NASA Technical Reports Server (NTRS)

    Venneri, Samuel L.

    1991-01-01

    Viewgraphs are presented on space environmental effects, materials, and NDE/NDI for the integrated technology plan for the civil space program. Topics covered include: space materials; space durable polymers; simulated space environmental effects; space radiation effects on polymer matrix composites; advanced coatings for spacecraft; Long Duration Exposure Facility; meteoroid and debris velocity distribution; and space environmental effects.

  18. Similarities and differences in bare concrete deck deterioration curves from multi NDE technology surveys

    NASA Astrophysics Data System (ADS)

    Kim, Jinyoung; Gucunski, Nenad; Dinh, Kien

    2016-04-01

    Reinforced concrete decks are in most cases the fastest deteriorating components of a bridge due to the multitude of influencing factors: direct traffic loading and environmental effects, maintenance activities (salting), etc. Among many deterioration types, corrosion-induced deterioration is the most common problem in reinforced concrete decks. The study concentrates on the condition assessment of bridge decks using complementary NDE techniques. The assessment has three main components: assessment of corrosive environment and corrosion processes, and assessment with respect to the deck delamination. The study concentrates on a complementary use of five NDE techniques: impact echo (IE) to detect and characterize delamination, ground penetrating radar (GPR) to describe the corrosive environment and detect delamination, and electrical resistivity (ER) to estimate the corrosion rate by measuring concrete resistivity. The ability of the NDE methods to objectively characterize deterioration progression is illustrated by the results from NDE surveys of 10 bridges of different ages in New Jersey during a period of one year. The deterioration progression is illustrated by condition maps and condition indices. As demonstrated in the paper, multiple deterioration models are developed utilizing the proposed methodology, which shows high potential for development of more realistic deterioration and life cycle cost models for bridge decks.

  19. Nuclear Technology. Course 26: Nondestructive Examination (NDE) Techniques I. Module 26-6, Radiography Inspection.

    ERIC Educational Resources Information Center

    Pelton, Rick; Espy, John

    This sixth in a series of seven modules for a course titled Nondestructive Examination (NDE) Techniques I explains radiographic inspection as a means of nondestructively examining components, assemblies, structures, and fabricated piping. The module follows a typical format that includes the following sections: (1) introduction, (2) module…

  20. Nuclear Technology. Course 26: Nondestructive Examination (NDE) Techniques I. Module 26-3, Hydrostatic Tests.

    ERIC Educational Resources Information Center

    Pelton, Rick; Espy, John

    This third in a series of seven modules for a course titled Nondestructive Examination (NDE) Techniques I describes the principles and practices associated with hydrostatic testing. The module follows a typical format that includes the following sections: (1) introduction, (2) module prerequisites, (3) objectives, (4) notes to instructor/student,…

  1. Challenges of NDE simulation tool validation, optimization, and utilization for composites

    NASA Astrophysics Data System (ADS)

    Leckey, Cara A. C.; Seebo, Jeffrey P.; Juarez, Peter

    2016-02-01

    Rapid, realistic nondestructive evaluation (NDE) simulation tools can aid in inspection optimization and prediction of inspectability for advanced aerospace materials and designs. NDE simulation tools may someday aid in the design and certification of aerospace components; potentially shortening the time from material development to implementation by industry and government. Furthermore, ultrasound modeling and simulation are expected to play a significant future role in validating the capabilities and limitations of guided wave based structural health monitoring (SHM) systems. The current state-of-the-art in ultrasonic NDE/SHM simulation is still far from the goal of rapidly simulating damage detection techniques for large scale, complex geometry composite components/vehicles containing realistic damage types. Ongoing work at NASA Langley Research Center is focused on advanced ultrasonic simulation tool development. This paper discusses challenges of simulation tool validation, optimization, and utilization for composites. Ongoing simulation tool development work is described along with examples of simulation validation and optimization challenges that are more broadly applicable to all NDE simulation tools. The paper will also discuss examples of simulation tool utilization at NASA to develop new damage characterization methods for composites, and associated challenges in experimentally validating those methods.

  2. Nuclear Technology. Course 26: Nondestructive Examination (NDE) Techniques I. Module 26-3, Hydrostatic Tests.

    ERIC Educational Resources Information Center

    Pelton, Rick; Espy, John

    This third in a series of seven modules for a course titled Nondestructive Examination (NDE) Techniques I describes the principles and practices associated with hydrostatic testing. The module follows a typical format that includes the following sections: (1) introduction, (2) module prerequisites, (3) objectives, (4) notes to instructor/student,…

  3. Nuclear Technology. Course 26: Nondestructive Examination (NDE) Techniques I. Module 26-5, Fundamentals of Radiography.

    ERIC Educational Resources Information Center

    Groseclose, Richard

    This fifth in a series of seven modules for a course titled Nondestructive Examination (NDE) Techniques I explains the radiographic process, from radiation source selection to equipment and specimen selection and arrangement, and film processing. The module follows a typical format that includes the following sections: (1) introduction, (2) module…

  4. Nuclear Technology. Course 26: Nondestructive Examination (NDE) Techniques I. Module 26-6, Radiography Inspection.

    ERIC Educational Resources Information Center

    Pelton, Rick; Espy, John

    This sixth in a series of seven modules for a course titled Nondestructive Examination (NDE) Techniques I explains radiographic inspection as a means of nondestructively examining components, assemblies, structures, and fabricated piping. The module follows a typical format that includes the following sections: (1) introduction, (2) module…

  5. Nuclear Technology. Course 26: Nondestructive Examination (NDE) Techniques I. Module 26-4, Liquid Penetrant Tests.

    ERIC Educational Resources Information Center

    Espy, John

    This fourth in a series of seven modules for a course titled Nondestructive Examination (NDE) Techniques I describes liquid penetrant examination which provides an effective method of detecting undesired, invisible surface discontinuities. The module follows a typical format that includes the following sections: (1) introduction, (2) module…

  6. Nuclear Technology. Course 26: Nondestructive Examination (NDE) Techniques I. Module 26-1, Visual Tests.

    ERIC Educational Resources Information Center

    Wasil, Ed

    This first in a series of seven modules for a course titled Nondestructive Examination (NDE) Techniques I describes visual examination as an independent inspection activity. The module follows a typical format that includes the following sections: (1) introduction, (2) module prerequisites, (3) objectives, (4) notes to instructor/student, (5)…

  7. Uncertainties in NDE Reliability and Assessing the Impact on RI-ISI

    SciTech Connect

    Doctor, Steven R.; Anderson, Michael T.

    2010-08-01

    A major thrust in the past 20 years has been to upgrade nondestructive examinations (NDE) for use in inservice inspection (ISI) programs to more effectively manage degradation at operating nuclear power plants. Risk-informed ISI (RI-ISI) is one of the outcomes of this work, and this approach relies heavily on the reliability of NDE, when properly applied, to detect sources of expected degradation. There have been a number of improvements in the reliability of NDE, specifically in ultrasonic testing (UT), through training of examiners, and improved equipment and procedure development. However, the most significant improvements in UT were derived by moving from prescriptive requirements to performance based requirements. Even with these substantial improvements, NDE contains significant uncertainties and RI-ISI programs need to address and accommodate this factor. As part of the work that PNNL is conducting for the U. S. Nuclear Regulatory Commission, Office of Nuclear Regulatory Research, we are examining the impact of these uncertainties on the effectiveness of RI-ISI programs.

  8. ANALYSIS OF EMERGING NDE TECHNIQUES: METHODS FOR EVALUATING AND IMPLEMENTING CONTINUOUS ONLINE MONITORING

    SciTech Connect

    Cumblidge, Stephen E.; Doctor, Steven R.; Bond, Leonard J.; Taylor, Theodore T.; Lupold, Timothy R.; Hull, Amy; Malik, Shah

    2009-08-05

    One of the goals of the program for the proactive management of materials degradation (PMMD) is to manage proactively the in-service degradation of metallic components in aging NPPs. As some forms of degradation, such as stress corrosion cracking, are characterized by a long initiation time followed by a rapid growth phase, new inspection or monitoring technologies may be required. New nondestructive evaluation (NDE) techniques that may be needed include techniques to find stress corrosion cracking (SCC) precursors, on-line monitoring techniques to detect cracks as they initiate and grow, as well as advances in NDE technologies. This paper reports on the first part of the development of a methodology to determine the effectiveness of these emerging NDE techniques for managing metallic degradation. This methodology will draw from experience derived from evaluating techniques that have "emerged" in the past. The methodology will follow five stages: a definition of inspection parameters, a technical evaluation, laboratory testing, round robin testing, and the design of a performance demonstration program. This methodology will formalize the path taken for previous techniques and set a predictable course for future NDE techniques. This paper then applies the expert review section of the methodology to the acoustic emission technique to evaluate the use of acoustic emission in performing continuous online monitoring of reactor components.

  9. Experimental Enhancements of LLW Dispersion Data Acquisition and Implementation Challenges to NDE of Composites

    NASA Technical Reports Server (NTRS)

    Bar-Cohen, Y.; Liu, S. S.

    1999-01-01

    The Leaky Lamb Wave (LLW) technique is approaching a maturity level that is making it an attractive quantitative NDE tool for composites and bonded joints. Since it was first observed in 1982, the phenomenon has been studied extensively, particularly in composite materials.

  10. Nuclear Technology. Course 26: Nondestructive Examination (NDE) Techniques I. Module 26-2, Leak Tests.

    ERIC Educational Resources Information Center

    Groseclose, Richard

    This second in a series of seven modules for a course titled Nondestructive Examination (NDE) Techniques I describes the predominantly used leak test methods in nuclear power plants. More specifically, the module describes these test methods, the testing techniques, and the associated quality assurance requirements. The module follows a typical…

  11. Nondestructive examination (NDE) reliability for inservice inspection of light waters reactors

    SciTech Connect

    Doctor, S.R.; Deffenbaugh, J.D.; Good, M.S.; Green, E.R.; Heasler, P.G.; Simonen, F.A.; Spanner, J.C.; Taylor, T.T. )

    1989-11-01

    Evaluation and Improvement of NDE Reliability for Inservice Inspection of Light Water Reactors (NDE Reliability) Program at the Pacific Northwest Laboratory was established by the Nuclear Regulatory Commission to determine the reliability of current inservice inspection (ISI) techniques and to develop recommendations that will ensure a suitably high inspection reliability. The objectives of this program include determining the reliability of ISI performed on the primary systems of commercial light-water reactors (LWRs); using probabilistic fracture mechanics analysis to determine the impact of NDE unreliability on system safety; and evaluating reliability improvements that can be achieved with improved and advanced technology. A final objective is to formulate recommended revisions to ASME Code and Regulatory requirements, based on material properties, service conditions, and NDE uncertainties. The program scope is limited to ISI of the primary systems including the piping, vessel, and other inspected components. This is a progress report covering the programmatic work from April 1988 through September 1988. 33 refs., 70 figs., 12 tabs.

  12. Nondestructive evaluation research progress in 1989: Proceedings from the tenth annual EPRI NDE information meeting

    SciTech Connect

    Avioli, M.J. Jr.; Behravesh, M.M.; Gehl, S.M.; Liu, S.N.; Stein, J.; Welty, C.S. )

    1990-06-01

    The increasing cost of equipment for power generating plants and the potential increases in productivity and safety available through rapidity developing nondestructive evaluation (NDE) technology led EPRI to initiate a Nondestructive Evaluation Program in 1974. To date, the major focus has been on light water reactor (LWR) inspection problems; however, increased application to other systems is now under way. This report presents a comprehensive review of the EPRI effort in the NDE area. Most of the report consists of contractor-supplied progress reports on each current project. An organizational plan of the program is presented in overview. In addition, organization from several viewpoints is presented, e.g., in-service inspection operators, R D personnel, and utility representatives. As the eleventh in a planned series of annual progress reports of EPRI-funded NDE activities, this report also serves as the proceedings of the Tenth Annual EPRI NDE Information Meeting held in Palo Alto, California, on November 14-15, 1989. It summarizes significant progress made since the previous EPRI Special Report NP-6075-SR was issued in May 1989. Section 1 contains information about the program organization, and the sections that follow contain contractor-supplied progress reports on each current project. The progress reports are grouped by plant components -- pipe and nozzle, pressure vessel, and boilers and steam generators. In addition, Part 5 is devoted to discussions of technology transfer. The individual papers have been cataloged separately.

  13. Nondestructive examination (NDE) reliability for inservice inspection of light water reactors

    SciTech Connect

    Doctor, S.R.; Good, M.S.; Heasler, P.G.; Hockey, R.L.; Simonen, F.A.; Spanner, J.C.; Taylor, T.T.; Vo, T.V. )

    1992-05-01

    The Evaluation and Improvement of NDE Reliability for Inservice Inspection of Light Water Reactors (NDE Reliability) Program at the Pacific Northwest Laboratory was established by the Nuclear Regulatory Commission to determine the reliability of current inservice inspection (ISI) techniques and to develop recommendations that will ensure a suitably high inspection reliability. The objectives of this program include determining the reliability of ISI performed on the primary systems of commercial light-water reactors (LWRs); using probabilistic fracture mechanics analysis to determine the impact of NDE unreliability on system safety; and evaluating reliability improvements that can be achieved with improved and advanced technology. A final objective is to formulate recommended revisions to ASME Code and Regulatory requirements, based on material properties, service conditions, and NDE uncertainties. The program scope is limited to ISI of the primary systems including the piping, vessel, and other components inspected in accordance with Section 11 of the ASME Code. This is a progress report covering the programmatic work from October 1989 through September 1990.

  14. The impacts of standardized information management processes on NDA and NDE waste characterization systems

    SciTech Connect

    Lemons, C.J.; Conrad, K.W.

    1995-12-31

    The evolution of standards-based information management has not fully penetrated nondestructive assay and nondestructive examination operating platforms. Interoperability concepts, which are fundamental to successful information management architecture and structure, are sweeping the markets and redefining the computing industries. The need for the federal government to improve its effectiveness from an informed position has invoked Information Management (IM) concepts into the federal government`s strategies and policies. These strategies and policies are becoming regulatory mandates which are to be imposed contractually, directly delegating responsibility to the contractors to ensure compliance. Participants in the waste clean-up arena will need to ensure that their analyses systems and reporting practices fulfill these emerging life-cycle information management requirements, both to meet the customer`s need and to protect themselves from legal liability. The challenge today faced by the NDA/NDE industry is to adopt these IM concepts, and utilize them in the assay systems and structures. The robust systems developed to perform the NDA/NDE analyses must be equally robust to address these regulatory and contractual mandates. The greatest impact of the regulations in the NDA/NDE arena will be to actually standardize and produce standards-based analyses reports that include integration capability with all the elements of NDA/NDE processes and be interchangeable with all other ancillary processes.

  15. NDE reliability and probability of detection (POD) evolution and paradigm shift

    SciTech Connect

    Singh, Surendra

    2014-02-18

    The subject of NDE Reliability and POD has gone through multiple phases since its humble beginning in the late 1960s. This was followed by several programs including the important one nicknamed “Have Cracks – Will Travel” or in short “Have Cracks” by Lockheed Georgia Company for US Air Force during 1974–1978. This and other studies ultimately led to a series of developments in the field of reliability and POD starting from the introduction of fracture mechanics and Damaged Tolerant Design (DTD) to statistical framework by Bernes and Hovey in 1981 for POD estimation to MIL-STD HDBK 1823 (1999) and 1823A (2009). During the last decade, various groups and researchers have further studied the reliability and POD using Model Assisted POD (MAPOD), Simulation Assisted POD (SAPOD), and applying Bayesian Statistics. All and each of these developments had one objective, i.e., improving accuracy of life prediction in components that to a large extent depends on the reliability and capability of NDE methods. Therefore, it is essential to have a reliable detection and sizing of large flaws in components. Currently, POD is used for studying reliability and capability of NDE methods, though POD data offers no absolute truth regarding NDE reliability, i.e., system capability, effects of flaw morphology, and quantifying the human factors. Furthermore, reliability and POD have been reported alike in meaning but POD is not NDE reliability. POD is a subset of the reliability that consists of six phases: 1) samples selection using DOE, 2) NDE equipment setup and calibration, 3) System Measurement Evaluation (SME) including Gage Repeatability and Reproducibility (Gage R and R) and Analysis Of Variance (ANOVA), 4) NDE system capability and electronic and physical saturation, 5) acquiring and fitting data to a model, and data analysis, and 6) POD estimation. This paper provides an overview of all major POD milestones for the last several decades and discuss rationale for using

  16. NDE reliability and probability of detection (POD) evolution and paradigm shift

    NASA Astrophysics Data System (ADS)

    Singh, Surendra

    2014-02-01

    The subject of NDE Reliability and POD has gone through multiple phases since its humble beginning in the late 1960s. This was followed by several programs including the important one nicknamed "Have Cracks - Will Travel" or in short "Have Cracks" by Lockheed Georgia Company for US Air Force during 1974-1978. This and other studies ultimately led to a series of developments in the field of reliability and POD starting from the introduction of fracture mechanics and Damaged Tolerant Design (DTD) to statistical framework by Bernes and Hovey in 1981 for POD estimation to MIL-STD HDBK 1823 (1999) and 1823A (2009). During the last decade, various groups and researchers have further studied the reliability and POD using Model Assisted POD (MAPOD), Simulation Assisted POD (SAPOD), and applying Bayesian Statistics. All and each of these developments had one objective, i.e., improving accuracy of life prediction in components that to a large extent depends on the reliability and capability of NDE methods. Therefore, it is essential to have a reliable detection and sizing of large flaws in components. Currently, POD is used for studying reliability and capability of NDE methods, though POD data offers no absolute truth regarding NDE reliability, i.e., system capability, effects of flaw morphology, and quantifying the human factors. Furthermore, reliability and POD have been reported alike in meaning but POD is not NDE reliability. POD is a subset of the reliability that consists of six phases: 1) samples selection using DOE, 2) NDE equipment setup and calibration, 3) System Measurement Evaluation (SME) including Gage Repeatability &Reproducibility (Gage R&R) and Analysis Of Variance (ANOVA), 4) NDE system capability and electronic and physical saturation, 5) acquiring and fitting data to a model, and data analysis, and 6) POD estimation. This paper provides an overview of all major POD milestones for the last several decades and discuss rationale for using Integrated

  17. Nondestructive Examination (NDE) Reliability for Inservice Inspection of Light Water Reactors. Semiannual report, October 1990--March 1991: Volume 13

    SciTech Connect

    Doctor, S.R.; Good, M.S.; Heasler, P.G.; Hockey, R.L.; Simonen, F.A.; Spanner, J.C.; Taylor, T.T.; Vo, T.V.

    1992-07-01

    The Evaluation and Improvement of NDE Reliability for Inservice Inspection of Light Water Reactors (NDE Reliability) Program at the Pacific Northwest Laboratory was established by the Nuclear Regulatory Commission to determine the reliability of current inservice inspection (ISI) techniques and to develop recommendations that will ensure a suitably high inspection reliability. The objectives of this program include determining the reliability of ISI performed on the primary systems of commercial light-water reactors (LWRs); using probabilistic fracture mechanics analysis to determine the impact of NDE unreliability on system safety; and evaluating reliability improvements that can be achieved with improved and advanced technology. A final objective is to formulate recommended revisions to the Regulatory and ASME Code requirements, based on material properties, service conditions, and NDE uncertainties.

  18. Cloning of the promoter of NDE1, a gene implicated in psychiatric and neurodevelopmental disorders through copy number variation.

    PubMed

    Bradshaw, N J

    2016-06-02

    Copy number variation at 16p13.11 has been associated with a range of neurodevelopmental and psychiatric conditions, with duplication of this region being more common in individuals with schizophrenia. A prominent candidate gene within this locus is NDE1 (Nuclear Distribution Element 1) given its known importance for neurodevelopment, previous associations with mental illness and its well characterized interaction with the Disrupted in Schizophrenia 1 (DISC1) protein. In order to accurately model the effect of NDE1 duplication, it is important to first gain an understanding of how the gene is expressed. The complex promoter system of NDE1, which produces three distinct transcripts, each encoding for the same full-length NDE1 protein (also known as NudE), was therefore cloned and tested in human cell lines. The promoter for the longest of these three NDE1 transcripts was found to be responsible for the majority of expression in these systems, with its extended 5' untranslated region (UTR) having a limiting effect on its expression. These results thus highlight and clone the promoter elements required to generate systems in which the NDE1 protein is exogenously expressed under its native promoter, providing a biologically relevant model of 16p13.11 duplication in major mental illness. Copyright © 2016 IBRO. Published by Elsevier Ltd. All rights reserved.

  19. Neural-Net Based Optical NDE Method for Structural Health Monitoring

    NASA Technical Reports Server (NTRS)

    Decker, Arthur J.; Weiland, Kenneth E.

    2003-01-01

    This paper answers some performance and calibration questions about a non-destructive-evaluation (NDE) procedure that uses artificial neural networks to detect structural damage or other changes from sub-sampled characteristic patterns. The method shows increasing sensitivity as the number of sub-samples increases from 108 to 6912. The sensitivity of this robust NDE method is not affected by noisy excitations of the first vibration mode. A calibration procedure is proposed and demonstrated where the output of a trained net can be correlated with the outputs of the point sensors used for vibration testing. The calibration procedure is based on controlled changes of fastener torques. A heterodyne interferometer is used as a displacement sensor for a demonstration of the challenges to be handled in using standard point sensors for calibration.

  20. Automotive Lightweight Materials: the Roles of Nde in Bringing New Materials Into Production

    NASA Astrophysics Data System (ADS)

    Dasch, Cameron J.

    2008-02-01

    The automotive industry is in the midst of a time of tremendous change. There is an almost perfect storm of changing governmental and market requirements seeking much higher fuel economy, low or no carbon dioxide emissions, and much higher crash and safety performance. Moreover, this occurs in a globe-spanning market that has more low-cost manufacturers than ever before. This confluence of factors leads to new vehicles with many new types of powertrains having unprecedented power densities and highly-engineered body structures with many new materials and joining methods. These are being turned out with shorter lead times, higher quality requirements, and continuous cost pressures. This talk will review the role in NDE in bringing new materials and processes to market, some of the applications in production, and to highlight some of the current NDE needs driven by these forces on the automotive industry.

  1. US Air Force Perspective on Validated NDE Past, Present, and Future (Postprint)

    DTIC Science & Technology

    2016-02-01

    AFRL-RX-WP-JA-2017-0312 US AIR FORCE PERSPECTIVE ON VALIDATED NDE – PAST, PRESENT, AND FUTURE (POSTPRINT) Eric A. Lindgren...20176 AIP PUBLISHING (STINFO COPY) AIR FORCE RESEARCH LABORATORY MATERIALS AND MANUFACTURING DIRECTORATE WRIGHT-PATTERSON AIR FORCE BASE...OH 45433-7750 AIR FORCE MATERIEL COMMAND UNITED STATES AIR FORCE REPORT DOCUMENTATION PAGE Form Approved OMB No. 0704-0188 The public

  2. Assessment of NDE Methods to Detect Lack of Fusion in HDPE Butt Fusion Joints

    SciTech Connect

    Crawford, Susan L.; Doctor, Steven R.; Cinson, Anthony D.; Watts, Michael W.; Moran, Traci L.; Anderson, Michael T.

    2011-07-31

    Studies at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington, were conducted to evaluate nondestructive examinations (NDE) coupled with mechanical testing of butt fusion joints in high-density polyethylene (HDPE) pipe for assessing lack of fusion. The work provided information to the United States Nuclear Regulatory Commission (NRC) on the effectiveness of volumetric inspection techniques of HDPE butt fusion joints in Section III, Division 1, Class 3, buried piping systems in nuclear power plants. This paper describes results from assessments using ultrasonic and microwave nondestructive techniques and mechanical testing with the high-speed tensile impact test and the side-bend test for determining joint integrity. A series of butt joints were fabricated in 3408, 12-inch (30.5-cm) IPS DR-11 HDPE material by varying the fusion parameters to create good joints and joints containing a range of lack-of-fusion conditions. Six of these butt joints were volumetrically examined with time-of-flight diffraction (TOFD), phased-array (PA) ultrasound, and the Evisive microwave system. The outer diameter (OD) weld beads were removed for microwave evaluation and the pipes ultrasonically re-evaluated. In two of the six pipes, both the outer and inner diameter (ID) weld beads were removed and the pipe joints re-evaluated. Some of the pipes were sectioned and the joints destructively evaluated with the high-speed tensile test and the side-bend test. The fusion parameters, nondestructive and destructive evaluation results have been correlated to validate the effectiveness of what each NDE technology detects and what each does not detect. There was no single NDE method that detected all of the lack-of-fusion flaws but a combination of NDE methods did detect most of the flaws.

  3. NDE of spacecraft materials using 3D Compton backscatter x-ray imaging

    NASA Astrophysics Data System (ADS)

    Burke, E. R.; Grubsky, V.; Romanov, V.; Shoemaker, K.

    2016-02-01

    We present the results of testing of the NDE performance of a Compton Imaging Tomography (CIT) system for single-sided, penetrating 3D inspection. The system was recently developed by Physical Optics Corporation (POC) and delivered to NASA for testing and evaluation. The CIT technology is based on 3D structure mapping by collecting the information on density profiles in multiple object cross sections through hard x-ray Compton backscatter imaging. The individual cross sections are processed and fused together in software, generating a 3D map of the density profile of the object which can then be analyzed slice-by-slice in x, y, or z directions. The developed CIT scanner is based on a 200-kV x-ray source, flat-panel x-ray detector (FPD), and apodized x-ray imaging optics. The CIT technology is particularly well suited to the NDE of lightweight aerospace materials, such as the thermal protection system (TPS) ceramic and composite materials, micrometeoroid and orbital debris (MMOD) shielding, spacecraft pressure walls, inflatable habitat structures, composite overwrapped pressure vessels (COPVs), and aluminum honeycomb materials. The current system provides 3D localization of defects and features with field of view 20x12x8 cm3 and spatial resolution ˜2 mm. In this paper, we review several aerospace NDE applications of the CIT technology, with particular emphasis on TPS. Based on the analysis of the testing results, we provide recommendations for continued development on TPS applications that can benefit the most from the unique capabilities of this new NDE technology.

  4. Directed Design of Experiments (DOE) for Determining Probability of Detection (POD) Capability of NDE Systems (DOEPOD)

    NASA Technical Reports Server (NTRS)

    Generazio, Ed

    2007-01-01

    This viewgraph presentation reviews some of the issues that people who specialize in Non destructive evaluation (NDE) have with determining the statistics of the probability of detection. There is discussion of the use of the binominal distribution, and the probability of hit. The presentation then reviews the concepts of Directed Design of Experiments for Validating Probability of Detection of Inspection Systems (DOEPOD). Several cases are reviewed, and discussed. The concept of false calls is also reviewed.

  5. A Comparison of NDE Methods for Inspection of Composite Ceramic Armor

    DTIC Science & Technology

    2010-03-10

    NDE modalities under present study include: 1)-immersion phased array ultrasonics , 2)- through-transmission, direct-digital x-ray imaging, 3)-non...methods under evaluation include: 1)-immersion phased array ultrasonics , 2)- through- transmission, direct-digital x-ray imaging, 3)-non-contact scanning...include: 1)-immersion phased array ultrasonics , 2)- through-transmission, direct-digital x-ray imaging, 3)-non-contact scanning microwaves, 4)-air

  6. A Comparison of NDE Methods for Inspection of Composite Ceramic Armor

    DTIC Science & Technology

    2010-01-08

    NDE modalities under present study include: 1)-immersion phased array ultrasonics , 2)- through-transmission, direct-digital x-ray imaging, 3)-non...methods under evaluation include: 1)-immersion phased array ultrasonics , 2)- through- transmission, direct-digital x-ray imaging, 3)-non-contact scanning...methods include: 1)-immersion phased array ultrasonics , 2)- through-transmission, direct-digital x-ray imaging, 3)-non-contact scanning microwaves, 4)-air

  7. Nondestructive Evaluation (NDE) Techniques Assessment for Graphite/Epoxy (Gr/Ep) Composite Overwrapped Pressure Vessels

    DTIC Science & Technology

    1998-10-30

    interferometric (e.g., shearography) methods. The major interest was in the detection of damage to COPVs caused by impacts at energy levels that would leave no...visible scar on the COPV surface. Each of the above-mentioned NDE methods was assessed with regards to its utility for the detection of impact damage ...for detecting impact damage sites on graphite/epoxy overwrapped pressure vessels even if the impact energy was below the threshold for creating

  8. NDE to Manage Atmospheric SCC in Canisters for Dry Storage of Spent Fuel: An Assessment

    SciTech Connect

    Meyer, Ryan M.; Pardini, Allan F.; Cuta, Judith M.; Adkins, Harold E.; Casella, Andrew M.; Qiao, Hong; Larche, Michael R.; Diaz, Aaron A.; Doctor, Steven R.

    2013-09-01

    This report documents efforts to assess representative horizontal (Transuclear NUHOMS®) and vertical (Holtec HI-STORM) storage systems for the implementation of non-destructive examination (NDE) methods or techniques to manage atmospheric stress corrosion cracking (SCC) in canisters for dry storage of used nuclear fuel. The assessment is conducted by assessing accessibility and deployment, environmental compatibility, and applicability of NDE methods. A recommendation of this assessment is to focus on bulk ultrasonic and eddy current techniques for direct canister monitoring of atmospheric SCC. This assessment also highlights canister regions that may be most vulnerable to atmospheric SCC to guide the use of bulk ultrasonic and eddy current examinations. An assessment of accessibility also identifies canister regions that are easiest and more difficult to access through the ventilation paths of the concrete shielding modules. A conceivable sampling strategy for canister inspections is to sample only the easiest to access portions of vulnerable regions. There are aspects to performing an NDE inspection of dry canister storage system (DCSS) canisters for atmospheric SCC that have not been addressed in previous performance studies. These aspects provide the basis for recommendations of future efforts to determine the capability and performance of eddy current and bulk ultrasonic examinations for atmospheric SCC in DCSS canisters. Finally, other important areas of investigation are identified including the development of instrumented surveillance specimens to identify when conditions are conducive for atmospheric SCC, characterization of atmospheric SCC morphology, and an assessment of air flow patterns over canister surfaces and their influence on chloride deposition.

  9. [Beweggründe von Krebspatienten für und gegen die Inanspruchnahme der Misteltherapie].

    PubMed

    Gschwendtner, Kathrin M; Holmberg, Christine; Weis, Joachim

    2016-01-01

    Einleitung: Die Misteltherapie ist im deutschsprachigen Raum ein häufig angewandtes komplementärmedizinisches Verfahren (KM) in der Onkologie. Diese Studie hatte das Ziel, die Beweggründe für oder gegen eine Inanspruchnahme der Misteltherapie zu untersuchen und Themenfeldern zuzuordnen. Patienten und Methoden: Es wurden qualitative leitfadengestützte Interviews mit Krebspatienten geführt. Der Interviewleitfaden fragte nach der Inanspruchnahme von KM, der Motivation zur Inanspruchnahme, Informationsverhalten und -bedürfnissen zu KM sowie nach der Krebserkrankung. Um die Beweggründe für die Inanspruchnahme oder Nichtinanspruchnahme der Misteltherapie zu verstehen, wurden die Interviews inhaltsanalytisch ausgewertet. Ergebnisse: Insgesamt wurden Interviews mit 88 Krebspatienten geführt, davon nutzen 18 (20,5%) die Misteltherapie. Die Beweggründe für oder gegen eine Inanspruchnahme der Misteltherapie ließen sich den 2 Themenfeldern «Wahrgenommene Indikation» und «Abwägungen bei der Entscheidungsfindung» zuordnen. Diskussion und Schlussfolgerungen: Mit der Misteltherapie wird sowohl ein Einfluss auf das Tumorwachstum als auch eine supportive Wirkung assoziiert. Anwender sehen die Misteltherapie als sicheres Verfahren; Nichtnutzer befürchten eher Neben- oder Wechselwirkungen. Die Empfehlung von Fachpersonal spielt eine wichtige Rolle bei der Inanspruchnahme. Zum Teil waren die Nichtnutzer interessiert an der Anwendung der Misteltherapie, befanden sich jedoch noch im Klärungsprozess. © 2016 S. Karger GmbH, Freiburg.

  10. Nondestructive Evaluation (NDE) for Characterizing Oxidation Damage in Cracked Reinforced Carbon-Carbon

    NASA Technical Reports Server (NTRS)

    Roth, Don J.; Jacobson, Nathan S.; Rauser, Richard W.; Wincheski, Russell A.; Walker, James L.; Cosgriff, Laura A.

    2010-01-01

    In this study, coated reinforced carbon-carbon (RCC) samples of similar structure and composition as that from the NASA space shuttle orbiter's thermal protection system were fabricated with slots in their coating simulating craze cracks. These specimens were used to study oxidation damage detection and characterization using nondestructive evaluation (NDE) methods. These specimens were heat treated in air at 1143 C and 1200 C to create cavities in the carbon substrate underneath the coating as oxygen reacted with the carbon and resulted in its consumption. The cavities varied in diameter from approximately 1 to 3mm. Single-sided NDE methods were used because they might be practical for on-wing inspection, while X-ray micro-computed tomography (CT) was used to measure cavity sizes in order to validate oxidation models under development for carbon-carbon materials. An RCC sample having a naturally cracked coating and subsequent oxidation damage was also studied with X-ray micro-CT. This effort is a follow-on study to one that characterized NDE methods for assessing oxidation damage in an RCC sample with drilled holes in the coating.

  11. Nondestructive Evaluation (NDE) for Characterizing Oxidation Damage in Cracked Reinforced Carbon-Carbon (RCC)

    NASA Technical Reports Server (NTRS)

    Roth, Don J.; Rauser, Richard W.; Jacobson, Nathan S.; Wincheski, Russell A.; Walker, James L.; Cosgriff, Laura A.

    2009-01-01

    In this study, coated reinforced carbon-carbon (RCC) samples of similar structure and composition as that from the NASA space shuttle orbiter's thermal protection system were fabricated with slots in their coating simulating craze cracks. These specimens were used to study oxidation damage detection and characterization using nondestructive evaluation (NDE) methods. These specimens were heat treated in air at 1143 and 1200 C to create cavities in the carbon substrate underneath the coating as oxygen reacted with the carbon and resulted in its consumption. The cavities varied in diameter from approximately 1 to 3 mm. Single-sided NDE methods were used since they might be practical for on-wing inspection, while x-ray micro-computed tomography (CT) was used to measure cavity sizes in order to validate oxidation models under development for carbon-carbon materials. An RCC sample having a naturally-cracked coating and subsequent oxidation damage was also studied with x-ray micro-CT. This effort is a follow-on study to one that characterized NDE methods for assessing oxidation damage in an RCC sample with drilled holes in the coating.

  12. An interaction between NDE1 and high birth weight increases schizophrenia susceptibility.

    PubMed

    Wegelius, Asko; Pankakoski, Maiju; Tomppo, Liisa; Lehto, Ulriika; Lönnqvist, Jouko; Suvisaari, Jaana; Paunio, Tiina; Hennah, William

    2015-12-15

    Pre- and perinatal environmental factors have been shown to increase schizophrenia risk particularly when combined with genetic liability. The investigation of specific gene environment interactions in the etiology of psychiatric disorders has gained momentum. We used multivariate GEE regression modeling to investigate the interaction between genes of the DISC1 pathway and birth weight, in relation to schizophrenia susceptibility in a Finnish schizophrenia family cohort. The study sample consisted of 457 subjects with both genotype and birth weight information. Gender and place of birth were adjusted for in the models. We found a significant interaction between birth weight and two NDE1 markers in relation to increased schizophrenia risk: a four SNP haplotype spanning NDE1 (b=1.26, SE=0.5, p=0.012) and one of its constituent SNPs rs4781678 (b=1.33, SE=0.51, p=0.010). Specifically, high birth weight (>4000g) was associated with increased schizophrenia risk among subjects homozygous for the previously identified risk alleles. The study was based on a family study sample with high genetic loading for schizophrenia and thus our findings cannot directly be generalized as representing the general population. Our results suggest that the functions mediated by NDE1 during the early stages of neurodevelopment are susceptible to the additional disruptive effects of pre- and perinatal environmental factors associated with high birth weight, augmenting schizophrenia susceptibility.

  13. Application of Hilbert-Huang Transform for Improved Defect Detection in Terahertz NDE of Shuttle Tiles

    NASA Technical Reports Server (NTRS)

    Anastasi, Robert F.; Madaras, Eric I.

    2005-01-01

    Terahertz NDE is being examined as a method to inspect the adhesive bond-line of Space Shuttle tiles for defects. Terahertz signals are generated and detected, using optical excitation of biased semiconductors with femtosecond laser pulses. Shuttle tile samples were manufactured with defects that included repair regions unbond regions, and other conditions that occur in Shuttle structures. These samples were inspected with a commercial terahertz NDE system that scanned a tile and generated a data set of RF signals. The signals were post processed to generate C-scan type images that are typically seen in ultrasonic NDE. To improve defect visualization the Hilbert-Huang Transform, a transform that decomposes a signal into oscillating components called intrinsic mode functions, was applied to test signals identified as being in and out of the defect regions and then on a complete data set. As expected with this transform, the results showed that the decomposed low-order modes correspond to signal noise while the high-order modes correspond to low frequency oscillations in the signal and mid-order modes correspond to local signal oscillations. The local oscillations compare well with various reflection interfaces and the defect locations in the original signal.

  14. On-orbit NDE: A novel approach to tube weld inspection

    NASA Technical Reports Server (NTRS)

    Michaels, Kerry; Hughes, Greg

    1994-01-01

    The challenge of fabrication and repair of structures in space must be met if we are to utilize and maintain long-duration space facilities. Welding techniques have been demonstrated to provide the most reliable means to accomplish this task. Over the past few years, methods have been developed to perform orbital tube welding employing space-based welding technology pioneered by the former Soviet Union. Welding can result in the formation of defects, which threaten the structural integrity of the welded joint. Implementation of welding on-orbit, therefore, must also include methods to evaluate the quality and integrity of the welded joints. To achieve this goal, the development of an on-orbit tube weld inspection system, utilizing alternating current field measurement (ACFM) technology, has been under taken. This paper describes the development of the ACFM on-orbit tube weld inspection tool. Topics discussed include: requirements for on-orbit NDE, basic theory of ACFM, its advantages over other NDE methods for on-orbit applications, and the ACFM NDE system design. System operation and trial inspection results are also discussed. Future work with this technology is also considered.

  15. Automated metrology and NDE measurements for increased throughput in aerospace component manufacture

    NASA Astrophysics Data System (ADS)

    MacLeod, Charles N.; Pierce, S. Gareth; Morozov, Maxim; Summan, Rahul; Dobie, Gordon; McCubbin, Paul; McCubbin, Coreen; Dearie, Scott; Munro, Gavin

    2015-03-01

    Composite materials, particularly Carbon-Fibre-Reinforced Polymer (CFRP), find extensive use in construction of modern airframe structures. Quality and conformance checks can be a serious limitation on production throughput in aerospace manufacturing. Traditionally Non-Destructive Evaluation (NDE) and metrology measurements are undertaken at different stages of a product manufacture cycle using specific dedicated equipment and personnel. However, since both processes involve direct interaction with the component's surface, an opportunity exists to combine these to potentially reduce overall cycle time. In addition when considering moves towards automation of both inspection processes, it is clear that measured metrology data is an essential input parameter to the automated NDE workflow. The authors present the findings of a proof of concept combined sub-scale NDE and Metrology demonstrator cell for aerospace components. Permitting a maximum part area size of 3 × 1 m2, KUKA KR5 6 degree of freedom robotic manipulators were utilised to deploy two inspection payloads. Firstly automated non-contact photogrammetric metrology measurement was employed to inspect the structure for conformance of dimension in relation to reference designs (available from CAD). Secondly automated phased array technology was deployed to inspect and produce ultrasonic thickness mapping of components of nominal 20mm thickness. Parameters such as overall cycle time, part dimensional accuracy, robotic path accuracy and data registration are assessed in the paper to highlight both the current state of the art performance available and the future direction of required research focus.

  16. Structural Analysis of Composite Flywheels: an Integrated NDE and FEM Approach

    NASA Technical Reports Server (NTRS)

    Abdul-Aziz, Ali; Baaklini, George; Trudell, Jeffrey

    2001-01-01

    A structural assessment by integrating finite-element methods (FEM) and a nondestructive evaluation (NDE) of two flywheel rotor assemblies is presented. Composite rotor A is pancake-like with a solid hub design, and composite rotor B is cylindrical with a hollow hub design. Detailed analyses under combined centrifugal and interference-fit loading are performed. Two- and three-dimensional stress analyses and two-dimensional fracture mechanics analyses are conducted. A comparison of the structural analysis results obtained with those extracted via NDE findings is reported. Contact effects due to press-fit conditions are evaluated. Stress results generated from the finite-element analyses were corroborated with the analytical solution. Cracks due to rotational loading up to 48,000 rpm for rotor A and 34,000 rpm for rotor B were successfully imaged with NDE and predicted with FEM and fracture mechanics analyses. A procedure that extends current structural analysis to a life prediction tool is also defined.

  17. NDE measurements for understanding of performance: A few case studies on engineering components, human health and cultural heritage

    NASA Astrophysics Data System (ADS)

    Raj, Baldev; Venkatraman, B.

    2013-01-01

    Life cycle management involves a seamless integration of materials, design, analysis, production, manufacturing, and degradation plus, a wide variety of disciplines relating to surveillance and characterisation with adequate feedback and control. Science and technology of non-destructive evaluation (NDE) links all these domains and disciplines together in a seamless and robust manner. A number of research programs on NDE science and technology have evolved during the last four decades world over including the one at Indira Gandhi Centre for Atomic Research, Kalpakkam, initiated and nurtured by the first author. Many engineering and technology challenges pertaining to fast spectrum reactors have been successfully solved by this Centre through development of innovative sensors, procedures and coupled with strong basic science and modeling approaches. These technologies have also been selectively applied in gaining insights of human health and cultural heritage. This paper highlights some of the innovative NDE sensors and techniques developed in the field of electromagnetic NDE and their successful applications. A few interesting case studies pertaining to NDE in heritage and healthcare using acoustic and thermal methods are also presented.

  18. NDE1 and NDEL1: twin neurodevelopmental proteins with similar ‘nature’ but different ‘nurture’

    PubMed Central

    Bradshaw, Nicholas J.; Hennah, William; Soares, Dinesh C.

    2013-01-01

    Nuclear distribution element 1 (NDE1, also known as NudE) and NDE-like 1 (NDEL1, also known as Nudel) are paralogous proteins essential for mitosis and neurodevelopment that have been implicated in psychiatric and neurodevelopmental disorders. The two proteins possess high sequence similarity and have been shown to physically interact with one another. Numerous lines of experimental evidence in vivo and in cell culture have demonstrated that these proteins share common functions, although instances of differing functions between the two have recently emerged. We review the key aspects of NDE1 and NDEL1 in terms of recent advances in structure elucidation and cellular function, with an emphasis on their differing mechanisms of post-translational modification. Based on a review of the literature and bioinformatics assessment, we advance the concept that the twin proteins NDE1 and NDEL1, while sharing a similar ‘nature’ in terms of their structure and basic functions, appear to be different in their ‘nurture’, the manner in which they are regulated both in terms of expression and of post-translational modification within the cell. These differences are likely to be of significant importance in understanding the specific roles of NDE1 and NDEL1 in neurodevelopment and disease. PMID:24093049

  19. Characterization of melt-infiltrated SiC/SiC composite combustor liners using meso- and micro-NDE techniques

    SciTech Connect

    Ellingson, W. A.; Sun, J. G.; More, K. L.; Hines, R.

    2000-01-26

    Melt-infiltrated ceramic matrix composite SiC/SiC material systems are under development for use in combustor liners for low-emission advanced gas turbines. Uncertainty in repeatability of processing methods for these large components (33--76 cm diameter), and hence possible reduced reliability for the end user. This requires that appropriate test methods, at both meso- and micro-scale, be used to ensure that the liners are acceptable for use. Nondestructive evaluation (NDE) methods, if demonstrated to reliably detect changes caused by processing, would be of significant benefit to both manufacturer and end user. This paper describes the NDE methods and their applications in detecting a process upset in a melt-infiltrated 33 cm combustor liner and how high-resolution scanning electron microscopy was used to verify the NDE data.

  20. Application of automated NDE data evaluation to missile and aircraft systems

    NASA Astrophysics Data System (ADS)

    Hildreth, Joseph H.

    1996-11-01

    As part of the advanced launch system technology development effort begun in 1989, the Air Force initiated a program to automate to the extent possible the processing NDE data from the inspection of solid rocket motors during fabrication. The computerized system, called the automated NDE data evaluation system (ANDES), was developed under contract to Martin Marietta. The generic ANDES system has been tailored to support inspection tasks at two Air Logistic Centers in the Air Force. These centers are the Ogden Air Logistic Center at Hill AFB, UT and the San Antonio Air Logistic Center at Kelly AFB, TX. The ANDES systems can be configured to process digital or digitize NDE data from any source. The system will analyze the data for anomalies, classify detected anomalies, and make a recommendation ont he serviceability of the component containing the anomalies base on established criteria. The ANDES systems at Hill AFB is configured to process x-ray computed tomography (CT) images in support of the surveillance activities on the Minuteman III third stage solid rocket motors. The system functions as a supplement to the visual image analysis effort and as an automated report generation and electronic report storage device. The ANDES system installed at Kelly AFB also processes CT images. The components supported are the oil scavenging assembly from the F-100 aircraft engine,t he yoke pivot block casting data images for void content and cracks and a braised joint on the oil scavenge tube for leak paths and total wetted area. The paper will briefly discuss the ANDES development history, the system hardware and software architectures employed at both Hill AFB and Kelly AFB, and a brief description of the performance of the operational systems.

  1. NDE Development for Inspection of the Ares I Crew Launch Vehicle

    NASA Technical Reports Server (NTRS)

    Richter, Joel; Russell, Sam S.

    2007-01-01

    NASA is designing a new crewed launch vehicle called Ares I to replace the Space Shuttle after its scheduled retirement in 2010. This new launch vehicle will build on the Shuttle technology in many ways including using a first stage based upon the Space Shuttle Solid Rocket Booster, advanced aluminum alloys for the second stage tanks, and friction stir welding to assemble the second stage. Friction stir welding uses a spinning pin that is inserted in the joint between two panels that are to be welded. The pin mechanically mixes the metal together below the melting temperature to form the weld. Friction stir welding allows high strength joints in metals that would otherwise lose much of their strength as they are melted during the fusion welding process. One significant change from the Space Shuttle that impacts NDE is the implementation of self-reacting friction stir welding for non-linear welds on the primary metallic structure. The self-reacting technique differs from the conventional technique because the load of the pin tool pressing down on the metal being joined is reacted by a nut on the end of the tool rather than an anvil behind the part. No spacecraft has ever flown with a self-reacting friction stir weld, so this is a major advancement in the manufacturing process, bringing with it a whole new set of challenges for NDE to overcome. Another impact is the proposed usage of an aluminum face sheet, phenolic honeycomb sandwich structure for a common bulkhead between the fuel and oxidizer tanks. This design was used on the second stage of Saturn IB and the second and third stages of Saturn V, but both the manufacturing and subsequent inspection were very costly and time consuming so a more efficient inspection method is sought. The current state of development of these inspections will be presented, along with other information pertinent to NDE of the Ares I.

  2. Independent Assessment of Instrumentation for ISS On-Orbit NDE. Volume 1

    NASA Technical Reports Server (NTRS)

    Madaras, Eric I

    2013-01-01

    International Space Station (ISS) Structural and Mechanical Systems Manager, requested that the NASA Engineering and Safety Center (NESC) provide a quantitative assessment of commercially available nondestructive evaluation (NDE) instruments for potential application to the ISS. This work supports risk mitigation as outlined in the ISS Integrated Risk Management Application (IRMA) Watch Item #4669, which addresses the requirement for structural integrity after an ISS pressure wall leak in the event of a penetration due to micrometeoroid or debris (MMOD) impact. This document contains the outcome of the NESC assessment.

  3. Independent Assessment of Instrumentation for ISS On-Orbit NDE. Volume 2; Appendices

    NASA Technical Reports Server (NTRS)

    Madaras, Eric I.

    2013-01-01

    International Space Station (ISS) Structural and Mechanical Systems Manager, requested that the NASA Engineering and Safety Center (NESC) provide a quantitative assessment of commercially available nondestructive evaluation (NDE) instruments for potential application to the ISS. This work supports risk mitigation as outlined in the ISS Integrated Risk Management Application (IRMA) Watch Item #4669, which addresses the requirement for structural integrity after an ISS pressure wall leak in the event of a penetration due to micrometeoroid or debris (MMOD) impact. This document contains the appendices the final report.

  4. Directed Design of Experiments for Validating Probability of Detection Capability of NDE Systems (DOEPOD)

    NASA Technical Reports Server (NTRS)

    Generazio, Edward R.

    2015-01-01

    Directed Design of Experiments for Validating Probability of Detection Capability of NDE Systems (DOEPOD) Manual v.1.2 The capability of an inspection system is established by applications of various methodologies to determine the probability of detection (POD). One accepted metric of an adequate inspection system is that there is 95% confidence that the POD is greater than 90% (90/95 POD). Design of experiments for validating probability of detection capability of nondestructive evaluation (NDE) systems (DOEPOD) is a methodology that is implemented via software to serve as a diagnostic tool providing detailed analysis of POD test data, guidance on establishing data distribution requirements, and resolving test issues. DOEPOD demands utilization of observance of occurrences. The DOEPOD capability has been developed to provide an efficient and accurate methodology that yields observed POD and confidence bounds for both Hit-Miss or signal amplitude testing. DOEPOD does not assume prescribed POD logarithmic or similar functions with assumed adequacy over a wide range of flaw sizes and inspection system technologies, so that multi-parameter curve fitting or model optimization approaches to generate a POD curve are not required. DOEPOD applications for supporting inspector qualifications is included.

  5. HTS-SQUID NDE Technique for Pipes based on Ultrasonic Guided Wave

    NASA Astrophysics Data System (ADS)

    Hatsukade, Y.; Masutani, N.; Teranishi, S.; Masamoto, K.; Kanenaga, S.; Adachi, S.; Tanabe, K.

    2017-07-01

    This article describes research on the novel high-temperature superconductor (HTS) superconducting quantum interference device (SQUID) non-destructive evaluation (NDE) technique for metallic pipes based on ultrasonic guided waves. We constructed HTS-SQUID NDE system for pipes based on ultrasonic guided waves, which were generated and received by means of the magnetostrictive effects. Using the system, we measured magnetic signals due to T (0, 1) mode ultrasonic guided waves that transmitted on aluminium pipe, and investigated influences of measurement parameters to the magnetic signals, such as direction of a HTS-SQUID gradiometer, lift-off distance, and intensity and frequency of input current fed to a magnetostrictive transmitter. With the gradiometer oriented parallel to the pipe axis, more than 10 times larger signals were measured compared with that oriented perpendicular to the pipe axis. Magnetic signals measured by the gradiometer were inverse proportional to the power of the list- off distance, and proportional to the intensity of the input current up to 1 App. Relation between the frequency of the input current and the measured signal was shown and discussed.

  6. Robotic Inspection System for Non-Destructive Evaluation (nde) of Pipes

    NASA Astrophysics Data System (ADS)

    Mackenzie, L. D.; Pierce, S. G.; Hayward, G.

    2009-03-01

    The demand for remote inspection of pipework in the processing cells of nuclear plant provides significant challenges of access, navigation, inspection technique and data communication. Such processing cells typically contain several kilometres of densely packed pipework whose actual physical layout may be poorly documented. Access to these pipes is typically afforded through the radiation shield via a small removable concrete plug which may be several meters from the actual inspection site, thus considerably complicating practical inspection. The current research focuses on the robotic deployment of multiple NDE payloads for weld inspection along non-ferritic steel pipework (thus precluding use of magnetic traction options). A fully wireless robotic inspection platform has been developed that is capable of travelling along the outside of a pipe at any orientation, while avoiding obstacles such as pipe hangers and delivering a variety of NDE payloads. An eddy current array system provides rapid imaging capabilities for surface breaking defects while an on-board camera, in addition to assisting with navigation tasks, also allows real time image processing to identify potential defects. All sensor data can be processed by the embedded microcontroller or transmitted wirelessly back to the point of access for post-processing analysis.

  7. Detection sensitivity of x-ray CT imaging for NDE of green-state ceramics

    SciTech Connect

    Gopalsami, N.; Rizo, P.; Ellingson, W.A. ); Tracey, D.M. . Advanced Ceramics Div.)

    1991-01-01

    Improved ceramic-processing methods that use pressure slip-casting and injection molding are being developed at Norton Advanced Ceramics, with a goal of producing reliable structural ceramics for advanced heat engines. Nondestructive evaluation (NDE) of ceramic parts at different stages of processing can provide useful diagnostic information to help improve processing techniques. For example, an evaluation of density gradients in as-cast green-body samples can be used to judge mold performance and make changes in mold design. Also, the ability to detect minute flaws (20 to 50 {mu}m), such as agglomerates, inclusions, and voids, in green-body, presintered, and densified parts is important in ensuring structural reliability of the final parts, because these flaws, above certain critical sizes, can lead to catastrophic failure. Three-dimensional microfocus X-ray computed tomography (CT) and nuclear magnetic resonance imaging (MRI) systems have been developed at Argonne National Laboratory (ANL) for application to quantitative NDE evaluation of ceramics. This paper evaluates the detection sensitivity of the ANL X-ray CT system when used to determine density gradients, inclusions, and voids in green-state Si{sub 3}N{sub 4} ceramics. A theoretical account of key system- and sample-related parameters affecting X-ray CT detection sensitivity is given, and results of experimental evaluation are presented. Density calibration phantoms and net-shape-formed tensile rods with seeded defects were used in the experimental evaluation of detection limits. 6 refs., 6 figs., 1 tab.

  8. A Software Platform for Post-Processing Waveform-Based NDE

    NASA Technical Reports Server (NTRS)

    Roth, Donald J.; Martin, Richard E.; Seebo, Jeff P.; Trinh, Long B.; Walker, James L.; Winfree, William P.

    2007-01-01

    Ultrasonic, microwave, and terahertz nondestructive evaluation imaging systems generally require the acquisition of waveforms at each scan point to form an image. For such systems, signal and image processing methods are commonly needed to extract information from the waves and improve resolution of, and highlight, defects in the image. Since some similarity exists for all waveform-based NDE methods, it would seem a common software platform containing multiple signal and image processing techniques to process the waveforms and images makes sense where multiple techniques, scientists, engineers, and organizations are involved. This presentation describes NASA Glenn Research Center's approach in developing a common software platform for processing waveform-based NDE signals and images. This platform is currently in use at NASA Glenn and at Lockheed Martin Michoud Assembly Facility for processing of pulsed terahertz and ultrasonic data. Highlights of the software operation will be given. A case study will be shown for use with terahertz data. The authors also request scientists and engineers who are interested in sharing customized signal and image processing algorithms to contribute to this effort by letting the authors code up and include these algorithms in future releases.

  9. Computer-aided feature extraction, classification, and acceptance processing of digital NDE data

    NASA Astrophysics Data System (ADS)

    Hildreth, Joseph H.

    1996-11-01

    As part of the advanced Launch System technology development effort begun in 1989, the Air Force initiated a program to automate, to the extent possible, the processing of NDE data from the inspection of slid rocket motors during fabrication. The computerized system, called the Automated NDE Data Evaluation System or ANDES, was developed under contract to Martin Marietta, now Lockheed Martin. The ANDES system is generic in structure and is highly tailorable. The system can be configured to process digital or digitized data from any source, to process data from a single or from multiple acquisition systems, and to function as a single stand-alone system or in a multiple workstation distributed network. The system can maintain multiple configurations from which the user can select. In large measure, a configuration is defined through the system's user interface and is stored in the system's data base to be recalled by the user at any time. Three operational systems are currently in use. These systems ar located at Hill AFB in Ogden, Utah, Kelly AFB in San Antonio, TX, and the Phillips Laboratory at Edwards AFB in California. Each of these systems is configured to process x-ray computed tomography, CT, images. The Hill AFB installation supports the aging surveillance effort on Minuteman third stage rocket motors. The Kelly AFB system supports the acceptance inspection of airframe and engine components and torpedo housing components. The installation at Edwards AFB provides technical support to the other two locations.

  10. Replacing methyl chloroform for cleaning turbine generator components and NDE applications

    SciTech Connect

    Bailey, K.P.; O'Shanka, J.J.; Corley, T.J. . Power Generation Business Unit); Sadhir, R.K. )

    1993-08-01

    Industrial applications of methyl chloroform (1,1,1-trichloroethane) have proven to be a significant concern to the environment. As a chlorofluorocarbon (CFC), the chemical is classified by the Environmental Protection Agency as an ozone-layer-depleting substance (OLDS). CFCs are effective cleaners of organic-based materials (oils, greases, cutting fluids, etc.). The Westinghouse Power Generation Business Unit (PGBU) has taken a proactive approach to this problem and instituted two programs in 1991 and 1992 to eliminate their consumption of CFCs. The scope of the first program was to establish an alternate cleaner for the removal of oil on generator stator windings. The second program built on the work of the first program, extending the scope to include general purpose cleaning of various contaminants prior to and at the completion of nondestructive examinations (NDE). The article that follows details the methodology, results, discussions, and conclusions of the second program and the data extrapolated from the first program. The specific NDE qualification requirements are highlighted in the methodology section.

  11. Ultrasound nondestructive evaluation (NDE) imaging with transducer arrays and adaptive processing.

    PubMed

    Li, Minghui; Hayward, Gordon

    2012-01-01

    This paper addresses the challenging problem of ultrasonic non-destructive evaluation (NDE) imaging with adaptive transducer arrays. In NDE applications, most materials like concrete, stainless steel and carbon-reinforced composites used extensively in industries and civil engineering exhibit heterogeneous internal structure. When inspected using ultrasound, the signals from defects are significantly corrupted by the echoes form randomly distributed scatterers, even defects that are much larger than these random reflectors are difficult to detect with the conventional delay-and-sum operation. We propose to apply adaptive beamforming to the received data samples to reduce the interference and clutter noise. Beamforming is to manipulate the array beam pattern by appropriately weighting the per-element delayed data samples prior to summing them. The adaptive weights are computed from the statistical analysis of the data samples. This delay-weight-and-sum process can be explained as applying a lateral spatial filter to the signals across the probe aperture. Simulations show that the clutter noise is reduced by more than 30 dB and the lateral resolution is enhanced simultaneously when adaptive beamforming is applied. In experiments inspecting a steel block with side-drilled holes, good quantitative agreement with simulation results is demonstrated.

  12. An initial investigation into pseudo-coloring for ultrasonic NDE of polycrystalline materials

    NASA Astrophysics Data System (ADS)

    Van Pamel, A.; Brett, C. R.; Lowe, M. J. S.

    2015-03-01

    Ultrasonic imaging for NDE is limited by the challenge of detection, which relies on discriminating between objects based on their intensity. Whilst this works well in ultrasonically transparent media, in polycrystalline materials however, a host where scatterers are abundant, this is no longer the case. In such media, intensity information, as a means of interpreting an image, is compromised by the background of coherent microstructural noise. In a bid to improve this, it is suggested here to use pseudo-coloring to consider frequency information and distinguish objects based on their emitted frequency spectra. This approach exploits the frequency diversity; namely the difference in frequency dependence of the noise stemming from the material's microstructure, or backscatter, and that exhibited by the targets of interest: defects. Whereas established frequency diversity techniques exploit this additional information to reconvert it into amplitude data, color enables encoding frequency and intensity information independently. This article serves as an initial exploration of pseudo-coloring ultrasonic images for ultrasonic NDE of polycrystalline materials.

  13. Exploration of COTS Ultrasonic NDE Methods for ISS MMOD Impact Analysis

    NASA Technical Reports Server (NTRS)

    Violette, Daniel P.; Koshti, Ajay; Stanley, David

    2012-01-01

    The high orbital speed of the International Space Station (ISS) has created a concern about Micro-Meteorite and Orbital Debris (MMOD). The possibility exists that such an impact could cause significant damage to the ISS pressure wall, and possibly lead to a pressure leak. This paper explores the potential of using commercial off-the-shelf (COTS) Ultrasonic Non-Destructive Evaluation (NDE) techniques in order to inspect and analyze MMOD impact damage if such an event would happen to occur. Different types of intra vehicular activity (IVA) Ultrasonic NDE equipment were evaluated, including the Olympus Omniscan MX and the General Electric Phasor XS. The equipment was tested by inspecting various aluminum standards and impact damage test plates in order to determine technological limitations of the equipment as well as the ease of use and availability of features. This study allowed for the design of scanning procedures in order to evaluate the extent of damage caused by an MMOD impact. Lastly, comparisons were drawn between the different pieces of COTS software and a recommendation is made based on each device s capability.

  14. Investigation of Fiber Waviness in a Thick Glass Composite Beam Using THz NDE

    NASA Technical Reports Server (NTRS)

    Anastasi, Robert F.

    2008-01-01

    Fiber waviness in laminated composite material is introduced during manufacture because of uneven curing, resin shrinkage, or ply buckling caused by bending the composite lay-up into its final shape prior to curing. The resulting waviness has a detrimental effect on mechanical properties, therefore this condition is important to detect and characterize. Ultrasonic characterization methods are difficult to interpret because elastic wave propagation is highly dependent on ply orientation and material stresses. By comparison, the pulsed terahertz response of the composite is shown to provide clear indications of the fiber waviness. Pulsed Terahertz NDE is an electromagnetic inspection method that operates in the frequency range between 300 GHz and 3 THz. Its propagation is influenced by refractive index variations and interfaces. This work applies pulsed Terahertz NDE to the inspection of a thick composite beam with fiber waviness. The sample is a laminated glass composite material approximately 15mm thick with a 90-degree bend. Terahertz response from the planar section, away from the bend, is indicative of a homogeneous material with no major reflections from internal plies, while the multiple reflections at the bend area correspond to the fiber waviness. Results of these measurements are presented for the planar and bend areas.

  15. Proceedings: Fifth EPRI Balance-of-Plant Heat Exchanger NDE Symposium

    SciTech Connect

    1998-10-01

    This publication is a compilation of the agenda and material presented at the Fifth EPRI Steam Balance-of-Plant Heat Exchanger NDE Symposium which was held on June 15-17, 1997 at Lake Tahoe, Nevada. Along with the proceedings of the symposium, an attendance list is included in this document. The topics that are presented in the symposium are included in this publication in a Plenary Session and Sessions 1, 2, 3 and 4. An overview of the American Society for Nondestructive Testing (ASNT) Central Certification Program is presented in the Plenary Session. The following is a sampling of titles presented in the other sessions: An Engineer's Guide to Eddy Current Testing; ID Pit Sizing in a Carbon Steel Tubed Fuel Oil Storage Transfer Heater; Pilgrim Feedwater Heater Tube Repair; Through the Tube Plugging Application for Once Through Heat Exchangers; PFEC Inspection Method for Detection and Sizing of Uniform Wall Thinning; Some Characteristics of Pulsed Eddy Current Technique in Ferromagnetic Heat Exchanger Tubing; Utility Perspective on PC Based Database Management and Analysis Software; and NDE Demonstration and Inspection of Ginna Power Plant Moisture Separator Finned Tubing.

  16. NDE to assess the effectiveness of boron-epoxy repairs to complex-shaped aircraft components

    NASA Astrophysics Data System (ADS)

    Scala, C. M.; Burke, S. K.

    1999-12-01

    This paper presents the results of recent DSTO research to develop NDE for crack monitoring under boron reinforcement/repairs adhesively bonded to curved surfaces. Experimental results are given for the application of a range of innovative eddy-current and ultrasonic techniques to reinforced curved surfaces in both F-18 aileron hinges and bulkheads. The presence of curved surfaces made the application of conventional ultrasonics techniques difficult, due to the resulting complex wave propagation paths in the composite/substrate combination and the difficulty of maintaining probe coupling. However, a novel ultrasonic technique was developed which successfully detected very small cracks. The curved surfaces also complicated the application of eddy-current testing, particularly in terms of controlling probe lift-off. The paper addresses the effect of variations in lift-off in detail, particularly in relation to their effect on the sensitivity of eddy-current techniques as applied to bonded repairs on curved surfaces. Possible solutions to this lift-off problem are discussed. Finally, the paper discusses directions for future research on NDE for bonded repairs to complex-shaped components.

  17. Composite Materials NDE Using Enhanced Leaky Lamb Wave Dispersion Data Acquisition Method

    NASA Technical Reports Server (NTRS)

    Bar-Cohen, Yoseph; Mal, Ajit; Lih, Shyh-Shiuh; Chang, Zensheu

    1999-01-01

    The leaky Lamb wave (LLW) technique is approaching a maturity level that is making it an attractive quantitative NDE tool for composites and bonded joints. Since it was first observed in 1982, the phenomenon has been studied extensively, particularly in composite materials. The wave is induced by oblique insonification using a pitch-catch arrangement and the plate wave modes are detected by identifying minima in the reflected spectra to obtain the dispersion data. The wave behavior in multi-orientation laminates has been well documented and corroborated experimentally with high accuracy. The sensitivity of the wave to the elastic constants of the material and to the boundary conditions led to the capability to measure the elastic properties of bonded joints. Recently, the authors significantly enhanced the LLW method's capability by increasing the speed of the data acquisition, the number of modes that can be identified and the accuracy of the data inversion. In spite of the theoretical and experimental progress, methods that employ oblique insonification of composites are still not being applied as standard industrial NDE methods. The authors investigated the issues that are hampering the transition of the LLW to industrial applications and identified 4 key issues. The current capability of the method and the nature of these issues are described in this paper.

  18. Ultrasound Nondestructive Evaluation (NDE) Imaging with Transducer Arrays and Adaptive Processing

    PubMed Central

    Li, Minghui; Hayward, Gordon

    2012-01-01

    This paper addresses the challenging problem of ultrasonic non-destructive evaluation (NDE) imaging with adaptive transducer arrays. In NDE applications, most materials like concrete, stainless steel and carbon-reinforced composites used extensively in industries and civil engineering exhibit heterogeneous internal structure. When inspected using ultrasound, the signals from defects are significantly corrupted by the echoes form randomly distributed scatterers, even defects that are much larger than these random reflectors are difficult to detect with the conventional delay-and-sum operation. We propose to apply adaptive beamforming to the received data samples to reduce the interference and clutter noise. Beamforming is to manipulate the array beam pattern by appropriately weighting the per-element delayed data samples prior to summing them. The adaptive weights are computed from the statistical analysis of the data samples. This delay-weight-and-sum process can be explained as applying a lateral spatial filter to the signals across the probe aperture. Simulations show that the clutter noise is reduced by more than 30 dB and the lateral resolution is enhanced simultaneously when adaptive beamforming is applied. In experiments inspecting a steel block with side-drilled holes, good quantitative agreement with simulation results is demonstrated. PMID:22368457

  19. Composite Materials NDE Using Enhanced Leaky Lamb Wave Dispersion Data Acquisition Method

    NASA Technical Reports Server (NTRS)

    Bar-Cohen, Yoseph; Mal, Ajit; Lih, Shyh-Shiuh; Chang, Zensheu

    1999-01-01

    The leaky Lamb wave (LLW) technique is approaching a maturity level that is making it an attractive quantitative NDE tool for composites and bonded joints. Since it was first observed in 1982, the phenomenon has been studied extensively, particularly in composite materials. The wave is induced by oblique insonification using a pitch-catch arrangement and the plate wave modes are detected by identifying minima in the reflected spectra to obtain the dispersion data. The wave behavior in multi-orientation laminates has been well documented and corroborated experimentally with high accuracy. The sensitivity of the wave to the elastic constants of the material and to the boundary conditions led to the capability to measure the elastic properties of bonded joints. Recently, the authors significantly enhanced the LLW method's capability by increasing the speed of the data acquisition, the number of modes that can be identified and the accuracy of the data inversion. In spite of the theoretical and experimental progress, methods that employ oblique insonification of composites are still not being applied as standard industrial NDE methods. The authors investigated the issues that are hampering the transition of the LLW to industrial applications and identified 4 key issues. The current capability of the method and the nature of these issues are described in this paper.

  20. NDE detectability of fatigue-type cracks in high-strength alloys: NDI reliability assessments

    NASA Technical Reports Server (NTRS)

    Christner, Brent K.; Long, Donald L.; Rummel, Ward D.

    1988-01-01

    This program was conducted to generate quantitative flaw detection capability data for the nondestructive evaluation (NDE) techniques typically practiced by aerospace contractors. Inconel 718 and Haynes 188 alloy test specimens containing fatigue flaws with a wide distribution of sizes were used to assess the flaw detection capabilities at a number of contractor and government facilities. During this program 85 inspection sequences were completed presenting a total of 20,994 fatigue cracks to 53 different inspectors. The inspection sequences completed included 78 liquid penetrant, 4 eddy current, and 3 ultrasonic evaluations. The results of the assessment inspections are presented and discussed. In generating the flaw detection capability data base, procedures for data collection, data analysis, and specimen care and maintenance were developed, demonstrated, and validated. The data collection procedures and methods that evolved during this program for the measurement of flaw detection capabilities and the effects of inspection variables on performance are discussed. The Inconel 718 and Haynes 188 test specimens that were used in conducting this program and the NDE assessment procedures that were demonstrated, provide NASA with the capability to accurately assess the flaw detection capabilities of specific inspection procedures being applied or proposed for use on current and future fracture control hardware program.

  1. Digital Audio Signal Processing and Nde: AN Unlikely but Valuable Partnership

    NASA Astrophysics Data System (ADS)

    Gaydecki, Patrick

    2008-02-01

    In the Digital Signal Processing (DSP) group, within the School of Electrical and Electronic Engineering at The University of Manchester, research is conducted into two seemingly distinct and disparate subjects: instrumentation for nondestructive evaluation, and DSP systems & algorithms for digital audio. We have often found that many of the hardware systems and algorithms employed to recover, extract or enhance audio signals may also be applied to signals provided by ultrasonic or magnetic NDE instruments. Furthermore, modern DSP hardware is so fast (typically performing hundreds of millions of operations per second), that much of the processing and signal reconstruction may be performed in real time. Here, we describe some of the hardware systems we have developed, together with algorithms that can be implemented both in real time and offline. A next generation system has now been designed, which incorporates a processor operating at 0.55 Giga MMACS, six input and eight output analogue channels, digital input/output in the form of S/PDIF, a JTAG and a USB interface. The software allows the user, with no knowledge of filter theory or programming, to design and run standard or arbitrary FIR, IIR and adaptive filters. Using audio as a vehicle, we can demonstrate the remarkable properties of modern reconstruction algorithms when used in conjunction with such hardware; applications in NDE include signal enhancement and recovery in acoustic, ultrasonic, magnetic and eddy current modalities.

  2. Spatially-dependent Dynamic MAPK Modulation by the Nde1-Lis1-Brap Complex Patterns Mammalian CNS

    PubMed Central

    Lanctot, Alison A.; Peng, Chian-Yu; Pawlisz, Ashley S.; Joksimovic, Milan; Feng, Yuanyi

    2013-01-01

    Summary Regulating cell proliferation and differentiation in CNS development requires both extraordinary complexity and precision. Neural progenitors receive graded overlapping signals from midline signaling centers, yet each makes a unique cell fate decision in a spatiotemporally restricted pattern. The Nde1-Lis1 complex regulates individualized cell fate decisions based on the geographical location with respect to the midline. While cells distant from the midline fail to self-renew in the Nde1-Lis1 double mutant CNS, cells embedded in the signaling centers showed marked over-proliferation. A direct interaction between Lis1 and Brap, a MAPK signaling threshold modulator, mediates this differential response to mitogenic signal gradients. Nde1-Lis1 deficiency resulted in a spatially-dependent alteration of MAPK scaffold Ksr and hyper-activation of MAPK. Epistasis analyses supported synergistic Brap and Lis1 functions. These results suggest that a molecular complex composed of Nde1, Lis1, and Brap regulates the dynamic MAPK signaling threshold in a spatially-dependent fashion. PMID:23673330

  3. Nondestructive Examination (NDE) Reliability for Inservice Inspection of Light Water Reactors. Semiannual report, April 1992--September 1992: Volume 16

    SciTech Connect

    Doctor, S.R.; Diaz, A.A.; Friley, J.R.; Greenwood, M.S.; Heasler, P.G.; Kurtz, R.J.; Simonen, F.A.; Spanner, J.C.; Vo, T.V.

    1993-11-01

    The Evaluation and Improvement of NDE Reliability for Inservice inspection of Light Water Reactors (NDE Reliability) Program at the Pacific Northwest Laboratory was established by the Nuclear Regulatory Commission to determine the reliability of current inservice inspection (ISI) techniques and to develop recommendations that will ensure a suitably high inspection reliability. The objectives of this program include determining the reliability of ISI performed on the primary systems of commercial light-water reactors (LWRs);using probabilistic fracture mechanics analysis to determine the impact of NDE unreliability on system safety; and evaluating reliability improvements that can be achieved with improved and advanced technology. A final objective is to formulate recommended revisions to the Regulatory and ASME Code requirements, based on material properties, service conditions, and NDE uncertainties. The program scope is limited to ISI of the primary systems including the piping, vessel and other components inspected in accordance with Section XI of the ASME Code. This is a programs report covering the programmatic work from April 1992 through September 1992.

  4. Nondestructive Examination (NDE) Reliability for Inservice Inspection of Light Water Reactors. Volume 14, Semiannual report, April 1991--September 1991

    SciTech Connect

    Doctor, S.R.; Diaz, A.A.; Friley, J.R.; Good, M.S.; Greenwood, M.S.; Heasler, P.G.; Hockey, R.L.; Kurtz, R.J.; Simonen, F.A.; Spanner, J.C.; Taylor, T.T.; Vo, T.V.

    1992-07-01

    The Evaluation and Improvement of NDE Reliability for Inservice Inspection of Light Water Reactors (NDE Reliability) Program at the Pacific Northwest Laboratory was established by the Nuclear Regulatory Commission to determine the reliability of current inservice inspection (ISI) techniques and to develop recommendations that will ensure a suitably high inspection reliability. The objectives of this program include determining the reliability of ISI performed on the primary systems of commercial light-water reactors (LWR`s); using probabilistic fracture mechanics analysis to determine the impact of NDE unreliability on system safety; and evaluating reliability improvements that can be achieved with improved and advanced technology. A final objective is to formulate recommended revisions to the Regulatory and ASME Code requirements, based on material properties, service conditions, and NDE uncertainties. The program scope is limited to ISI of the primary systems including the piping, vessel, and other components inspected in accordance with Section XI of the ASME Code. This is a progress report covering the programmatic work from April 1991 through September 1991.

  5. Nuclear Technology. Course 26: Nondestructive Examination (NDE) Techniques I. Module 26-7, Radiographic Specifications and Code Requirements.

    ERIC Educational Resources Information Center

    Pelton, Rick; Espy, John

    This seventh in a series of seven modules for a course titled Nondestructive Examination (NDE) Techniques I describes radiographic specifications and code requirements. The module follows a typical format that includes the following sections: (1) introduction, (2) module prerequisites, (3) objectives, (4) notes to instructor/student, (5) subject…

  6. Nuclear Technology. Course 32: Nondestructive Examination (NDE) Techniques II. Module 32-1, Fundamentals of Ultrasonic Testing.

    ERIC Educational Resources Information Center

    Spaulding, Bruce

    This first in a series of six modules for a course titled Nondestructive Examination (NDE) Techniques II introduces the student/trainee to the basic behavior of ultrasound, describes ultrasonic test equipment, and outlines the principal methods of ultrasonic testing. The module follows a typical format that includes the following sections: (1)…

  7. Nuclear Technology. Course 32: Nondestructive Examination (NDE) Techniques II. Module 32-2, Operation of Ultrasonic Test Equipment.

    ERIC Educational Resources Information Center

    Espy, John

    This second in a series of six modules for a course titled Nondestructive Examination (NDE) II describes specific ultrasonic test techniques and calibration principles. The module follows a typical format that includes the following sections: (1) introduction, (2) module prerequisites, (3) objectives, (4) notes to instructor/student, (5) subject…

  8. Optics-Only Calibration of a Neural-Net Based Optical NDE Method for Structural Health Monitoring

    NASA Technical Reports Server (NTRS)

    Decker, Arthur J.

    2004-01-01

    A calibration process is presented that uses optical measurements alone to calibrate a neural-net based NDE method. The method itself detects small changes in the vibration mode shapes of structures. The optics-only calibration process confirms previous work that the sensitivity to vibration-amplitude changes can be as small as 10 nanometers. A more practical value in an NDE service laboratory is shown to be 50 nanometers. Both model-generated and experimental calibrations are demonstrated using two implementations of the calibration technique. The implementations are based on previously published demonstrations of the NDE method and an alternative calibration procedure that depends on comparing neural-net and point sensor measurements. The optics-only calibration method, unlike the alternative method, does not require modifications of the structure being tested or the creation of calibration objects. The calibration process can be used to test improvements in the NDE process and to develop a vibration-mode-independence of damagedetection sensitivity. The calibration effort was intended to support NASA s objective to promote safety in the operations of ground test facilities or aviation safety, in general, by allowing the detection of the gradual onset of structural changes and damage.

  9. Development of a Remotely Operated NDE System for Inspection of Hanford's Double Shell Waste Tank Knuckle Regions

    SciTech Connect

    Pardini, Allan F.; Alzheimer, James M.; Crawford, Susan L.; Diaz, Aaron A.; Gervais, Kevin L.; Harris, Robert V.; Riechers, Douglas M.; Samuel, Todd J.; Schuster, George J.; Tucker, Joseph C.; Roberts, R. A.

    2001-09-28

    This report documents work performed at the PNNL in FY01 to support development of a Remotely Operated NDE (RONDE) system capable of inspecting the knuckle region of Hanford's DSTs. The development effort utilized commercial off-the-shelf (COTS) technology wherever possible and provided a transport and scanning device for implementing the SAFT and T-SAFT techniques.

  10. Finite Difference Simulation of Ultrasonic NDE Methods for the Detection and Sizing of Stress Corrosion Cracking (SCC)

    NASA Astrophysics Data System (ADS)

    Pörtzgen, N.; Volker, A. W. F.; Fingerhut, M.; Tomar, M.; Wassink, C.

    2006-03-01

    Although solutions for detection and sizing of longitudinal and circumferential cracks in pipeline walls exist, reliable detection and sizing of SCC in pipelines has been a challenge for Non Destructive Evaluation (NDE) for many years. Detection and sizing are impeded by the fact that SCC can have very irregular morphology and can occur in random orientations. NDE as an industry on the other hand has suffered from the emerging of many new UT techniques and a difficult jargon, making easy understanding of the actual problems and solutions impossible for an outsider (i.e. the pipeline operator). This paper presents a novel approach to provide insight into the capabilities of common NDE methods using finite difference simulation software developed by RTD. Simulations are performed on the most common morphologies of SCC using the most commonly used in-the-ditch NDE methods. Using the parameters of the actual inspection procedure a picture is painted of what works and doesn't work about the most common ways of accessing SCC.

  11. Nuclear Technology. Course 32: Nondestructive Examination (NDE) Techniques II. Module 32-5, Fundamentals of Eddy Current Testing.

    ERIC Educational Resources Information Center

    Espy, John

    This fifth in a series of six modules for a course titled Nondestructive Examination (NDE) Techniques II describes the fundamental concepts applicable to eddy current testing in general. The module follows a typical format that includes the following sections: (1) introduction, (2) module prerequisites, (3) objectives, (4) notes to…

  12. Nuclear Technology. Course 26: Nondestructive Examination (NDE) Techniques I. Module 26-7, Radiographic Specifications and Code Requirements.

    ERIC Educational Resources Information Center

    Pelton, Rick; Espy, John

    This seventh in a series of seven modules for a course titled Nondestructive Examination (NDE) Techniques I describes radiographic specifications and code requirements. The module follows a typical format that includes the following sections: (1) introduction, (2) module prerequisites, (3) objectives, (4) notes to instructor/student, (5) subject…

  13. Nuclear Technology. Course 32: Nondestructive Examination (NDE) II. Module 32-3, Fundamentals of Magnetic Particle Testing.

    ERIC Educational Resources Information Center

    Groseclose, Richard

    This third in a series of six modules for a course titled Nondestructive Examination (NDE) Techniques II explains the principles of magnets and magnetic fields and how they are applied in magnetic particle testing, describes the theory and methods of magnetizing test specimens, describes the test equipment used, discusses the principles and…

  14. Nuclear Technology. Course 32: Nondestructive Examination (NDE) Techniques II. Module 32-6, Operation of Eddy Current Test Equipment.

    ERIC Educational Resources Information Center

    Espy, John; Selleck, Ben

    This sixth in a series of six modules for a course titled Nondestructive Examination (NDE) Techniques II details eddy current examination of steam generator tubing. The module follows a typical format that includes the following sections: (1) introduction, (2) module prerequisites, (3) objectives, (4) notes to instructor/student, (5) subject…

  15. Development of a Remotely Operated NDE System for Inspection of Hanford's Double Shell Waste Tank Knuckle Regions

    SciTech Connect

    Pardini, Allan F; Alzheimer, James M; Crawford, Susan L; Diaz, Aaron A; Gervais, Kevin L; Harris, Robert V; Riechers, Douglas M; Samuel, Todd J; Schuster, George J; Tucker, Joseph C

    2001-09-28

    This report documents work performed at the PNNL in FY01 to support development of a Remotely Operated NDE (RONDE) system capable of inspecting the knuckle region of Hanford's DSTs. The development effort utilized commercial off-the-shelf (COTS) technology wherever possible and provided a transport and scanning device for implementing the SAFT and T-SAFT techniques.

  16. Nuclear Technology. Course 32: Nondestructive Examination (NDE) Techniques II. Module 32-4, Operation of Magnetic Particle Test Equipment.

    ERIC Educational Resources Information Center

    Groseclose, Richard

    This fourth in a series of six modules for a course titled Nondestructive Examination (NDE) Techniques II describes the specific technique variables and options which are available to the test technician, provides instructions for selecting and operating the appropriate test equipment, describes physical criteria for detectable discontinuities,…

  17. Nuclear Technology. Course 32: Nondestructive Examination (NDE) Techniques II. Module 32-5, Fundamentals of Eddy Current Testing.

    ERIC Educational Resources Information Center

    Espy, John

    This fifth in a series of six modules for a course titled Nondestructive Examination (NDE) Techniques II describes the fundamental concepts applicable to eddy current testing in general. The module follows a typical format that includes the following sections: (1) introduction, (2) module prerequisites, (3) objectives, (4) notes to…

  18. Nuclear Technology. Course 32: Nondestructive Examination (NDE) Techniques II. Module 32-6, Operation of Eddy Current Test Equipment.

    ERIC Educational Resources Information Center

    Espy, John; Selleck, Ben

    This sixth in a series of six modules for a course titled Nondestructive Examination (NDE) Techniques II details eddy current examination of steam generator tubing. The module follows a typical format that includes the following sections: (1) introduction, (2) module prerequisites, (3) objectives, (4) notes to instructor/student, (5) subject…

  19. Nuclear Technology. Course 32: Nondestructive Examination (NDE) Techniques II. Module 32-2, Operation of Ultrasonic Test Equipment.

    ERIC Educational Resources Information Center

    Espy, John

    This second in a series of six modules for a course titled Nondestructive Examination (NDE) II describes specific ultrasonic test techniques and calibration principles. The module follows a typical format that includes the following sections: (1) introduction, (2) module prerequisites, (3) objectives, (4) notes to instructor/student, (5) subject…

  20. Nuclear Technology. Course 32: Nondestructive Examination (NDE) Techniques II. Module 32-1, Fundamentals of Ultrasonic Testing.

    ERIC Educational Resources Information Center

    Spaulding, Bruce

    This first in a series of six modules for a course titled Nondestructive Examination (NDE) Techniques II introduces the student/trainee to the basic behavior of ultrasound, describes ultrasonic test equipment, and outlines the principal methods of ultrasonic testing. The module follows a typical format that includes the following sections: (1)…

  1. Nondestructive examination (NDE) reliability for inservice inspection of light water reactors. Annual report, October 1989--September 1990: Volume 12

    SciTech Connect

    Doctor, S.R.; Good, M.S.; Heasler, P.G.; Hockey, R.L.; Simonen, F.A.; Spanner, J.C.; Taylor, T.T.; Vo, T.V.

    1992-05-01

    The Evaluation and Improvement of NDE Reliability for Inservice Inspection of Light Water Reactors (NDE Reliability) Program at the Pacific Northwest Laboratory was established by the Nuclear Regulatory Commission to determine the reliability of current inservice inspection (ISI) techniques and to develop recommendations that will ensure a suitably high inspection reliability. The objectives of this program include determining the reliability of ISI performed on the primary systems of commercial light-water reactors (LWRs); using probabilistic fracture mechanics analysis to determine the impact of NDE unreliability on system safety; and evaluating reliability improvements that can be achieved with improved and advanced technology. A final objective is to formulate recommended revisions to ASME Code and Regulatory requirements, based on material properties, service conditions, and NDE uncertainties. The program scope is limited to ISI of the primary systems including the piping, vessel, and other components inspected in accordance with Section 11 of the ASME Code. This is a progress report covering the programmatic work from October 1989 through September 1990.

  2. Nondestructive Examination (NDE) Reliability for Inservice Inspection of Light Water Reactors. Volume 15, Semiannual report: October 1991--March 1992

    SciTech Connect

    Doctor, S.R.; Diaz, A.A.; Friley, J.R.

    1993-09-01

    The Evaluation and Improvement of NDE Reliability for Inservice Inspection of Light Water Reactors (NDE Reliability) Program at the Pacific Northwest Laboratory was established by the Nuclear Regulatory Commission to determine the reliability of current inservice inspection (ISI) techniques and to develop recommendations that will ensure a suitably high inspection reliability. The objectives of this program include determining the reliability of ISI performed on the primary systems of commercial light-water reactors (LWRs); using probabilistic fracture mechanics analysis to determine the impact of NDE unreliability on system safety; and evaluating reliability improvements that can be achieved with improved and advanced technology. A final objective is to formulate recommended revisions to ASME Code and Regulatory requirements, based on material properties, service conditions, and NDE uncertainties. The program scope is limited to ISI of the primary systems including the piping, vessel, and other components inspected in accordance with Section XI of the ASME Code. This is a progress report covering the programmatic work from October 1991 through March 1992.

  3. Recent advancements in the electromechanical (E/M) impedance method for structural health monitoring and NDE

    NASA Astrophysics Data System (ADS)

    Giurgiutiu, Victor; Rogers, Craig A.

    1998-07-01

    The emerging electro-mechanical impedance technology has high potential for in-situ health monitoring and NDE of structural systems and complex machinery. At first, the fundamental principles of the electro-mechanical impedance method are briefly reviewed and ways for practical implementation are highlighted. The equations of piezo- electric material response are given, and the coupled electro-mechanical impedance of a piezo-electric wafer transducer as affixed to the monitored structure is discussed. Due to the high frequency operation of this NDE method, wave propagation phenomena are identified as the primary coupling method between the structural substrate and the piezo-electric wafer transducer. Attention is then focused on several recent advancements that have extended the electro-mechanical impedance method into new areas of applications and/or have developed its underlying principles. US Army Construction Engineering Research Laboratory used the electro-mechanical impedance method to monitor damage development in composite overlaid civil infrastructure specimens under full-scale static testing. A simplified E/M impedance measuring technique was employed at the Polytechnic University of Madrid, Spain, to detect damage in GFRP composite specimens. The development of miniaturized `bare-bones' impedance analyzer equipment that could be easily packaged into transponder-size dimensions is being studied at the University of South Carolina. US Army Research Laboratory developed novel piezo-composite film transducers for embedment into composite structures. Disbond gauges for monitoring the structural joints of adhesively bonded rotor blades have been studies in the Mechanical Engineering Department at the University of South Carolina. These recent developments accentuate the importance and benefits of using the electro-mechanical impedance method for on-line health monitoring and damage detection in a variety of applications. Further investigation of the electro

  4. Assessment of NDE for key indicators of aging cables in nuclear power plants - Interim status

    NASA Astrophysics Data System (ADS)

    Glass, S. W.; Ramuhalli, P.; Fifield, L. S.; Prowant, M. S.; Dib, G.; Tedeschi, J. R.; Suter, J. D.; Jones, A. M.; Good, M. S.; Pardini, A. F.; Hartman, T. S.

    2016-02-01

    Degradation of the cable jacket, electrical insulation, and other cable components of installed cables within nuclear power plants (NPPs) is known to occur as a function of age, temperature, radiation, and other environmental factors. System tests verify cable function under normal loads; however, the concern is over cable performance under exceptional loads associated with design-basis events (DBEs). The cable's ability to perform safely over the initial 40-year planned and licensed life has generally been demonstrated and there have been very few age-related cable failures. With greater than 1000 km of power, control, instrumentation, and other cables typically found in an NPP, replacing all the cables would be a severe cost burden. Justification for life extension to 60 and 80 years requires a cable aging management program to justify cable performance under normal operation as well as accident conditions. Currently the gold standard for determining cable insulation degradation is the elongation-at-break (EAB). This, however, is an ex-situ measurement and requires removal of a sample for laboratory investigation. A reliable nondestructive examination (NDE) in-situ approach is desirable to objectively determine the suitability of the cable for service. A variety of tests are available to assess various aspects of electrical and mechanical cable performance, but none of these tests are suitable for all cable configurations nor does any single test confirm all features of interest. Nevertheless, the complete collection of test possibilities offers a powerful range of tools to assure the integrity of critical cables. Licensees and regulators have settled on a practical program to justify continued operation based on condition monitoring of a lead sample set of cables where test data is tracked in a database and the required test data are continually adjusted based on plant and fleet-wide experience. As part of the Light Water Reactor Sustainability program sponsored

  5. Automated thermal impedance scanning (ATIS) system for NDE (nondestructive examination) of coatings on turbine engine parts

    SciTech Connect

    Green, D.R.; Voyles, J.W.; Prati, J.H.

    1986-01-01

    Thermal spray coatings have been gaining increased application throughout industry in recent years. The quality of the coating-to-substrate bond is of prime importance in many of these applications. This paper describes an Automatic Thermal Impedance Scanning (ATIS) system to provide completely automatic nondestructive examination (NDE) for thermal spray coating bonds in turbine engine parts. This system is being installed as part of an experimental automated production facility at the Teledyne CAE plant in Gainesville, GA. Thermal spray processes utilize a hot, high velocity gas stream to heat either a powder or wire to a plastic or molten state. The high velocity gas accelerates the hot particles to a high velocity before they are allowed to impact the surface to be coated. These particles adhere to the previously roughened surface (grit blast) by predominantly mechanical means. In some cases, depending on the part material and material sprayed, a quasi metallurgical bond can be formed. 19 figs.

  6. US Air Force perspective on validated NDE - Past, present, and future

    NASA Astrophysics Data System (ADS)

    Lindgren, Eric A.

    2016-02-01

    The concept of inspection has accompanied aviation since the work of the Wright Brothers. Inspection for both initial quality/materials acceptance and readiness for flight have been coupled with US Air Force (USAF) since its inception as the US Army Signal Corps. Initial nondestructive evaluation work expanded beyond visual inspection to include radiography and magnetic particle in the 1920's and 1930's as air frames transitioned to metal and engines used higher strength steels. Within the USAF Research and Development community, a Nondestructive Test Section was stood up in 1952 and the Nondestructive Evaluation Branch (NDE) was established in 1974. In 2012 the name was changed to the Materials State Awareness Branch. This name change reflects the evolution from a primary focus on inspections for damage and defects in materials to the characterization of the underlying materials structure that governs properties of the materials of interest for Air Force applications.

  7. NDE research efforts at the FAA Center for Aviation Systems Reliability

    NASA Technical Reports Server (NTRS)

    Thompson, Donald O.; Brasche, Lisa J. H.

    1992-01-01

    The Federal Aviation Administration-Center for Aviation Systems Reliability (FAA-CASR), a part of the Institute for Physical Research and Technology at Iowa State University, began operation in the Fall of 1990 with funding from the FAA. The mission of the FAA-CASR is to develop quantitative nondestructive evaluation (NDE) methods for aircraft structures and materials including prototype instrumentation, software, techniques, and procedures and to develop and maintain comprehensive education and training programs in aviation specific inspection procedures and practices. To accomplish this mission, FAA-CASR brings together resources from universities, government, and industry to develop a comprehensive approach to problems specific to the aviation industry. The problem areas are targeted by the FAA, aviation manufacturers, the airline industry and other members of the aviation business community. This consortium approach ensures that the focus of the efforts is on relevant problems and also facilitates effective transfer of the results to industry.

  8. Impulse Response Estimation for Spatial Resolution Enhancement in Ultrasonic NDE Imaging

    SciTech Connect

    Clark, G A

    2004-06-25

    This report describes a signal processing algorithm and MATLAB software for improving spatial resolution in ultrasonic nondestructive evaluation (NDE) imaging of materials. Given a measured reflection signal and an associated reference signal, the algorithm produces an optimal least-squares estimate of the impulse response of the material under test. This estimated impulse response, when used in place of the raw reflection signal, enhances the spatial resolution of the ultrasonic measurements by removing distortion caused by the limited-bandwidth transducers and the materials under test. The theory behind the processing algorithms is briefly presented, while the reader is referred to the bibliography for details. The main focus of the report is to describe how to use the MATLAB software. Two processing examples using actual ultrasonic measurements are provided for tutorial purposes.

  9. NDE research efforts at the FAA Center for Aviation Systems Reliability

    NASA Technical Reports Server (NTRS)

    Thompson, Donald O.; Brasche, Lisa J. H.

    1992-01-01

    The Federal Aviation Administration-Center for Aviation Systems Reliability (FAA-CASR), a part of the Institute for Physical Research and Technology at Iowa State University, began operation in the Fall of 1990 with funding from the FAA. The mission of the FAA-CASR is to develop quantitative nondestructive evaluation (NDE) methods for aircraft structures and materials including prototype instrumentation, software, techniques, and procedures and to develop and maintain comprehensive education and training programs in aviation specific inspection procedures and practices. To accomplish this mission, FAA-CASR brings together resources from universities, government, and industry to develop a comprehensive approach to problems specific to the aviation industry. The problem areas are targeted by the FAA, aviation manufacturers, the airline industry and other members of the aviation business community. This consortium approach ensures that the focus of the efforts is on relevant problems and also facilitates effective transfer of the results to industry.

  10. Processing and Probability Analysis of Pulsed Terahertz NDE of Corrosion under Shuttle Tile Data

    NASA Technical Reports Server (NTRS)

    Anastasi, Robert F.; Madaras, Eric I.; Seebo, Jeffrey P.; Ely, Thomas M.

    2009-01-01

    This paper examines data processing and probability analysis of pulsed terahertz NDE scans of corrosion defects under a Shuttle tile. Pulsed terahertz data collected from an aluminum plate with fabricated corrosion defects and covered with a Shuttle tile is presented. The corrosion defects imaged were fabricated by electrochemically etching areas of various diameter and depth in the plate. In this work, the aluminum plate echo signal is located in the terahertz time-of-flight data and a threshold is applied to produce a binary image of sample features. Feature location and area are examined and identified as corrosion through comparison with the known defect layout. The results are tabulated with hit, miss, or false call information for a probability of detection analysis that is used to identify an optimal processing threshold.

  11. Comparison of experimental results with numerical simulations for pulsed thermographic NDE

    NASA Astrophysics Data System (ADS)

    Sripragash, Letchuman; Sundaresan, Mannur

    2017-02-01

    This paper examines pulse thermographic nondestructive evaluation of flat bottom holes of isotropic materials. Different combinations of defect diameters and depths are considered. Thermographic Signal Reconstruction (TSR) method is used to analyze these results. In addition, a new normalization procedure is used to remove the dependence of thermographic results on the material properties and instrumentation settings during these experiments. Hence the normalized results depend only on the geometry of the specimen and the defects. These thermographic NDE procedures were also simulated using finite element technique for a variety of defect configurations. The data obtained from numerical simulations were also processed using the normalization scheme. Excellent agreement was seen between the results obtained from experiments and numerical simulations. Therefore, the scheme is extended to introduce a correlation technique by which numerical simulations are used to quantify the defect parameters.

  12. Develop algorithms to improve detectability of defects in Sonic IR imaging NDE

    NASA Astrophysics Data System (ADS)

    Obeidat, Omar; Yu, Qiuye; Han, Xiaoyan

    2016-02-01

    Sonic Infrared (IR) technology is relative new in the NDE family. It is a fast, wide area imaging method. It combines ultrasound excitation and infrared imaging while the former to apply ultrasound energy thus induce friction heating in defects and the latter to capture the IR emission from the target. This technology can detect both surface and subsurface defects such as cracks and disbands/delaminations in various materials, metal/metal alloy or composites. However, certain defects may results in only very small IR signature be buried in noise or heating patterns. In such cases, to effectively extract the defect signals becomes critical in identifying the defects. In this paper, we will present algorithms which are developed to improve the detectability of defects in Sonic IR.

  13. Applicability of a Conservative Margin Approach for Assessing NDE Flaw Detectability

    NASA Technical Reports Server (NTRS)

    Koshti, ajay M.

    2007-01-01

    Nondestructive Evaluation (NDE) procedures are required to detect flaws in structures with a high percentage detectability and high confidence. Conventional Probability of Detection (POD) methods are statistical in nature and require detection data from a relatively large number of flaw specimens. In many circumstances, due to the high cost and long lead time, it is impractical to build the large set of flaw specimens that is required by the conventional POD methodology. Therefore, in such situations it is desirable to have a flaw detectability estimation approach that allows for a reduced number of flaw specimens but provides a high degree of confidence in establishing the flaw detectability size. This paper presents an alternative approach called the conservative margin approach (CMA). To investigate the applicability of the CMA approach, flaw detectability sizes determined by the CMA and POD approaches have been compared on actual datasets. The results of these comparisons are presented and the applicability of the CMA approach is discussed.

  14. Bulk ultrasonic NDE of metallic components at high temperature using magnetostrictive transducers

    NASA Astrophysics Data System (ADS)

    Ashish, Antony Jacob; Rajagopal, Prabhu; Balasubramaniam, Krishnan; Kumar, Anish; Rao, B. Purnachandra; Jayakumar, Tammana

    2017-02-01

    Online ultrasonic NDE at high-temperature is of much interest to the power, process and automotive industries in view of possible savings in downtime. This paper describes a novel approach to developing ultrasonic transducers capable of high-temperature in-situ operation using the principle of magnetostriction. Preliminary design from previous research by the authors [1] is extended for operation at 1 MHz, and at elevated temperatures by amorphous metallic strips as the magnetostrictive core. Ultrasonic signals in pulse-echo mode are experimentally obtained from the ultrasonic transducer thus developed, in a simulated high-temperature environment of 350 °C for 10 hours. Advantages and challenges for practical deployment of this approach are discussed.

  15. Evaluation of NDE techniques for type 439 stainless steel feedwater heater tubing

    SciTech Connect

    Nugent, M.J.; Catapano, M.C.

    1995-12-31

    Ferritic stainless steel has been finding increased application in utility plant feedwater heaters due to good strength and corrosion resistance and absence of potential copper contamination of feedwater system. Ferritic stainless steel is highly magnetic and is generally not inspectable using conventional eddy current testing techniques. A variety of techniques have been developed for inspection of this tubing material used in typical heat exchanger applications. Through a project completely funded by the Empire State Electric Energy Research Corporation (ESEERCO), the data generated by four present state of the art NDE testing techniques was evaluated on a controlled mock-up of the heater tubing with service related defects. The primary objective was to determine the strengths and limitations of each method. The testing of two (2) in service feedwater heaters at the Consolidated Edison Company of New York, Inc. (Con Edison`s) Arthur Kill Generating Station also allowed further evaluations based on actual field conditions.

  16. Position-Controlled Data Acquisition Embedded System for Magnetic NDE of Bridge Stay Cables

    PubMed Central

    Maldonado-Lopez, Rocio; Christen, Rouven

    2011-01-01

    This work presents a custom-tailored sensing and data acquisition embedded system, designed to be integrated in a new magnetic NDE inspection device under development at Empa, a device intended for routine testing of large diameter bridge stay cables. The data acquisition (DAQ) system fulfills the speed and resolution requirements of the application and is able to continuously capture and store up to 2 GB of data at a sampling rate of 27 kS/s, with 12-bit resolution. This paper describes the DAQ system in detail, including both hardware and software implementation, as well as the key design challenges and the techniques employed to meet the specifications. Experimental results showing the performance of the system are also presented. PMID:22346572

  17. Object motion tracking in the NDE laboratory by random sample iterative closest point

    NASA Astrophysics Data System (ADS)

    Radkowski, Rafael; Wehr, David; Gregory, Elizabeth; Holland, Stephen D.

    2016-02-01

    We present a computationally efficient technique for real-time motion tracking in the NDE laboratory. Our goal is to track object shapes in an flash thermography test stand to determine the position and orientation of the specimen which facilitates to register thermography data to a 3D part model. Object shapes can be different specimens and fixtures. Specimens can be manually aligned at any test stand, the position and orientation of every a-priori known shape can be computed and forwarded to the data management software. Our technique relies on the random sample consensus (RANSAC) approach to the iterative closest point (ICP) problem for identifying object shapes, thus, it is robust in different situations. The paper introduces the computational techniques and experiments along with the results.

  18. Development of high-energy neutron imaging for use in NDE applications

    SciTech Connect

    Dietrich, F; Hall, J; Logan, C; Schmid, G

    1999-06-01

    We are currently developing a high-energy (10 - 15 MeV) neutron imaging system for use in NDE applications. Our goal is to develop an imaging system capable of detecting cubic-mm-scale voids or other structural defects in heavily-shielded low-Z materials within thick sealed objects. The system will be relatively compact (suitable for use in a small laboratory) and capable of acquiring tomographic image data sets. The design of a prototype imaging detector and multi-axis staging system will be discussed and selected results from recent imaging experiments will be presented. The development of an intense, accelerator-driven neutron source suitable for use with the imaging system will also be discussed. Keywords: neutron imaging, neutron radiography, computed tomography, non-destructive inspection, neutron sources

  19. Effective presentation of impact-echo data for bridge deck NDE

    NASA Astrophysics Data System (ADS)

    Oh, T.; Popovics, J. S.

    2014-02-01

    Air-Coupled Impact Echo (IE) test is a non-destructive evaluation (NDE) test method, where the dynamic response of an element resulting from an impact event is measured with an air-coupled sensor. IE has been used to characterize damage in concrete bridge decks in a rapid fashion. However, the large amount of data from air-coupled IE tests from bridge decks must be manipulated and presented such that infrastructure engineers can effectively assess the condition of the structure. To address this problem, we used both impact-echo and flexural mode vibrations to characterize the area and degree of delamination damage. The practical nature of this imaging approach is demonstrated experimentally with concrete slabs containing simulated delamination damage.

  20. A swept frequency multiplication technique for air-coupled ultrasonic NDE.

    PubMed

    Gan, Tat Hean; Hutchins, David A; Green, Roger J

    2004-10-01

    A new technique has been investigated for improving the signals that can be obtained in air-coupled nondestruction evaluation (NDE). This relies on the wide bandwidth available from polymer-filmed capacitive transducers. The technique relies on a swept-frequency "chirp" signal, which is transmitted from a transducer in air. The new technique differs from existing time-domain correlation techniques, such as pulse compression, in that a single multiplication process is performed in the time domain to give a difference frequency signal. This then can be isolated easily in the frequency domain. It will be demonstrated that this new swept frequency multiplication (SFM) approach gives the potential for rapid air-coupled imaging.

  1. Nde of Lumber and Natural Fiber Based Products with Air Coupled Ultrasound

    NASA Astrophysics Data System (ADS)

    Hsu, David K.; Utrata, David; Kuo, Monlin

    2010-02-01

    Due to the porous nature of wood and natural fiber based products, conventional fluid or gel coupled ultrasonic inspection is unsuitable. Air-coupled ultrasonic transmission scanning, being non-contact, is ideally suited for inspecting lumber, wood and natural fiber based products. We report here several successful applications of air-coupled ultrasound for the inspection of wood. Air-coupled ultrasonic scan at 120 kHz can easily detect "sinker-stock" lumber in which bacterial damage of ray tissue cells had occurred during anaerobic pond storage. Channels in ash lumber board caused by insect bore were imaged in transmission scan. Delamination and material inhomogeneities were mapped out in manufactured wood and natural fiber products including medium density fiberboards, compression molded shredded waste wood with formaldehyde resin, and acoustic panels molded with kenaf fibers. The study has demonstrated some of the capabilities of air-coupled ultrasound in the NDE of forest products.

  2. Position-controlled data acquisition embedded system for magnetic NDE of bridge stay cables.

    PubMed

    Maldonado-Lopez, Rocio; Christen, Rouven

    2011-01-01

    This work presents a custom-tailored sensing and data acquisition embedded system, designed to be integrated in a new magnetic NDE inspection device under development at Empa, a device intended for routine testing of large diameter bridge stay cables. The data acquisition (DAQ) system fulfills the speed and resolution requirements of the application and is able to continuously capture and store up to 2 GB of data at a sampling rate of 27 kS/s, with 12-bit resolution. This paper describes the DAQ system in detail, including both hardware and software implementation, as well as the key design challenges and the techniques employed to meet the specifications. Experimental results showing the performance of the system are also presented.

  3. Comparison of results from different NDE techniques from ceramic matrix composites with varying porosity levels

    NASA Astrophysics Data System (ADS)

    Smyth, Imelda; Ojard, Greg; Santhosh, Unni; Ahmad, Jalees; Gowayed, Yasser

    2015-03-01

    Ceramic matrix composites (CMC's) are attractive materials for use in advanced turbine engines. Due to the nature of available processing techniques, however, the amount and distribution of porosity in CMC's can vary greatly. This can be particularly true in parts with complex geometries. It is therefore important to characterize the porosity with non-destructive techniques and understand its effect on properties. A series of CMC samples were fabricated with varying levels of porosity and analyzed with different NDE techniques. The results were categorized and analyzed with respect to ease of interpretation and degree to which they could be quantified and used in models to determine the effects of defects. The results were also correlated with microstructural examination and mechanical properties.

  4. The development of a fully portable, cryocooled HTS SQUID NDE instrument

    NASA Astrophysics Data System (ADS)

    Carr, C.; Macfarlane, J. C.; Donaldson, G. B.

    2002-08-01

    Commercial realisation of the full potential of HTS SQUIDs in NDE will only come about with the development of fully portable systems that operate on a turn-key approach. Existing cryogenic solutions rely on invertible cryostats which can be both cumbersome and are typically custom-fabricated. With the use of cryocoolers becoming more widespread, there is a possibility to dispense with the need for a liquid cryogen. Here we report on progress towards such a system that will incorporate a cryocooler which can be disengaged from a copper thermal battery once the base temperature has been reached. The battery has been designed with a two-stage inner and outer core system to extend the SQUIDs operating time. The cool-down and warm-up rates for the system are presented along with a discussion of SQUID packaging.

  5. Miniaturized hand held microwave interference scanning system for NDE of dielectric armor and armor systems

    SciTech Connect

    Schmidt, Karl F.; Little, Jack R.; Ellingson, William A.; Meitzler, Thomas J.; Green, William

    2011-06-23

    Inspection of ceramic-based armor has advanced through development of a microwave-based, portable, non-contact NDE system. Recently, this system was miniaturized and made wireless for maximum utility in field applications. The electronic components and functionality of the laboratory system are retained, with alternative means of position input for creation of scan images. Validation of the detection capability was recently demonstrated using specially fabricated surrogates and ballistic impact-damaged specimens. The microwave data results have been compared to data from laboratory-based microwave interferometry systems and digital x-ray imaging. The microwave interference scanning has been shown to reliably detect cracks, laminar features and material property variations. The authors present details of the system operation, descriptions of the test samples used and recent results obtained.

  6. Three-dimensional NDE of VHTR core components via simulation-based testing. Final report

    SciTech Connect

    Guzina, Bojan; Kunerth, Dennis

    2014-09-30

    A next generation, simulation-driven-and-enabled testing platform is developed for the 3D detection and characterization of defects and damage in nuclear graphite and composite structures in Very High Temperature Reactors (VHTRs). The proposed work addresses the critical need for the development of high-fidelity Non-Destructive Examination (NDE) technologies for as-manufactured and replaceable in-service VHTR components. Centered around the novel use of elastic (sonic and ultrasonic) waves, this project deploys a robust, non-iterative inverse solution for the 3D defect reconstruction together with a non-contact, laser-based approach to the measurement of experimental waveforms in VHTR core components. In particular, this research (1) deploys three-dimensional Scanning Laser Doppler Vibrometry (3D SLDV) as a means to accurately and remotely measure 3D displacement waveforms over the accessible surface of a VHTR core component excited by mechanical vibratory source; (2) implements a powerful new inverse technique, based on the concept of Topological Sensitivity (TS), for non-iterative elastic waveform tomography of internal defects - that permits robust 3D detection, reconstruction and characterization of discrete damage (e.g. holes and fractures) in nuclear graphite from limited-aperture NDE measurements; (3) implements state-of-the art computational (finite element) model that caters for accurately simulating elastic wave propagation in 3D blocks of nuclear graphite; (4) integrates the SLDV testing methodology with the TS imaging algorithm into a non-contact, high-fidelity NDE platform for the 3D reconstruction and characterization of defects and damage in VHTR core components; and (5) applies the proposed methodology to VHTR core component samples (both two- and three-dimensional) with a priori induced, discrete damage in the form of holes and fractures. Overall, the newly established SLDV-TS testing platform represents a next-generation NDE tool that surpasses

  7. A robust approach to optimal matched filter design in ultrasonic non-destructive evaluation (NDE)

    NASA Astrophysics Data System (ADS)

    Li, Minghui; Hayward, Gordon

    2017-02-01

    The matched filter was demonstrated to be a powerful yet efficient technique to enhance defect detection and imaging in ultrasonic non-destructive evaluation (NDE) of coarse grain materials, provided that the filter was properly designed and optimized. In the literature, in order to accurately approximate the defect echoes, the design utilized the real excitation signals, which made it time consuming and less straightforward to implement in practice. In this paper, we present a more robust and flexible approach to optimal matched filter design using the simulated excitation signals, and the control parameters are chosen and optimized based on the real scenario of array transducer, transmitter-receiver system response, and the test sample, as a result, the filter response is optimized and depends on the material characteristics. Experiments on industrial samples are conducted and the results confirm the great benefits of the method.

  8. Technical Letter Report - Preliminary Assessment of NDE Methods on Inspection of HDPE Butt Fusion Piping Joints for Lack of Fusion

    SciTech Connect

    Crawford, Susan L.; Cumblidge, Stephen E.; Doctor, Steven R.; Hall, Thomas E.; Anderson, Michael T.

    2008-05-29

    The U.S. Nuclear Regulatory Commission (NRC) has a multi-year program at the Pacific Northwest National Laboratory (PNNL) to provide engineering studies and assessments of issues related to the use of nondestructive evaluation (NDE) methods for the reliable inspection of nuclear power plant components. As part of this program, there is a subtask 2D that was set up to address an assessment of issues related to the NDE of high density polyethylene (HDPE) butt fusion joints. This work is being driven by the nuclear industry wanting to employ HDPE materials in nuclear power plant systems. This being a new material for use in nuclear applications, there are a number of issues related to its use and potential problems that may evolve. The industry is pursuing ASME Code Case N-755 entitled “Use of Polyethylene (PE) Plastic Pipe for Section III, Division 1, Construction and Section XI Repair/Replacement Activities” that contains the requirements for nuclear power plant applications of HDPE. This Code Case requires that inspections be performed after the fusion joint is made by visually examining the bead that is formed and conducting a pressure test of the joint. These tests are only effective in general if gross through-wall flaws exist in the fusion joint. The NRC wants to know whether a volumetric inspection can be conducted on the fusion joint that will reliably detect lack-of-fusion conditions that may be produced during joint fusing. The NRC has requested that the work that PNNL is conducting be provided to assist them in resolving this inspection issue of whether effective volumetric NDE can be conducted to detect lack of fusion (LOF) in the butt HDPE joints. PNNL had 24 HDPE pipe specimens manufactured of 3408 material to contain LOF conditions that could be used to assess the effectiveness of NDE in detecting the LOF. Basic ultrasonic material properties were measured and used to guide the use of phased arrays and time-of-flight diffraction (TOFD) work that

  9. Light Water Reactor Sustainability (LWRS) Program – Non-Destructive Evaluation (NDE) R&D Roadmap for Determining Remaining Useful Life of Aging Cables in Nuclear Power Plants

    SciTech Connect

    Simmons, K.L.; Ramuhali, P.; Brenchley, D.L.; Coble, J.B.; Hashemian, H.M.; Konnick, R.; Ray, S.

    2012-09-01

    Executive Summary [partial] The purpose of the non-destructive evaluation (NDE) R&D Roadmap for Cables is to support the Materials Aging and Degradation (MAaD) R&D pathway. A workshop was held to gather subject matter experts to develop the NDE R&D Roadmap for Cables. The focus of the workshop was to identify the technical gaps in detecting aging cables and predicting their remaining life expectancy. The workshop was held in Knoxville, Tennessee, on July 30, 2012, at Analysis and Measurement Services Corporation (AMS) headquarters. The workshop was attended by 30 experts in materials, electrical engineering, and NDE instrumentation development from the U.S. Nuclear Regulatory Commission (NRC), U.S. Department of Energy (DOE) National Laboratories (Oak Ridge National Laboratory, Pacific Northwest National Laboratory, Argonne National Laboratory, and Idaho National Engineering Laboratory), universities, commercial NDE service vendors and cable manufacturers, and the Electric Power Research Institute (EPRI).

  10. Design considerations for NDE systems in a factory setting and the application to transmission manufacture at the Chrysler Transmission Plant in Kokomo, Indiana

    SciTech Connect

    LaChapell, M.; Perkins, D.E.; Schneberk, D.J.; Erb, S.H.; Nicholson, R.E.

    1994-10-01

    Chrysler Corp. and LLNL have entered into a collaboration to enhance the NDE technology at the Kokomo transmission plant. The project spans 3 years and a wide variety of different projects. Goals are making NDE automated, reliable, and capable of avoiding destructive testing. This requires NDE systems to be better utilized by quality teams on the shop floor and better connected for providing in one place a sufficient set of data for identifying problems in a manufacturing operation, and prescribing an adjustment. The approach is illustrated on two different processes, laser welding and pressure die casting; in each case data are combined from different NDE systems to enable a decision on an adjustment in process variables.

  11. NDE of adhesive bonds and bondlines; Proceedings of the 1989 ASNT Fall Conference, Valley Forge, PA, Oct. 9-13, 1989

    NASA Technical Reports Server (NTRS)

    1989-01-01

    The conference presents papers on the Solid Propulsion Integrity Program, the NDE methodology of adhesive bond strength determination, and an interface layer model for ultrasonic inspection of adhesive bonds. Also considered are pulse/echo ultrasonic methods for inspecting bondlines, ultrasonic detection of kissing bonds in adhesive joints, and the NDE needs and requirements for SRM bondline inspection. Thermographic stress analysis of bonded joints is discussed as well as the filmless and real-time applications of holography.

  12. Determining the optimal parameters in a distant radar NDE technique for debonding detection of GFRP-concrete systems

    NASA Astrophysics Data System (ADS)

    Yu, Tzu-Yang

    2009-03-01

    In the distant detection of debonding in glass fiber reinforced polymer (GFRP)-retrofitted concrete systems using radar NDE techniques, revealing the presence of debonding in reconstructed images is essential to the success of the techniques. An optimization scheme based on mathematical morphology is proposed for determining the optimal measurement and processing parameters in a distant radar NDE technique for debonding detection. Inverse synthetic aperture radar (ISAR) and backprojection algorithms are applied in the technique. Measurement (incident frequency and angle) and processing (frequency bandwidth and angular range) parameters are defined in this work. Performance of the optimization scheme is validated by laboratory ISAR measurements on GFRP-retrofitted concrete cylinders using radar signals in 8-18 GHz. From the results it is shown that better detection can be achieved by optimized measurements and processing.

  13. Lamb-Wave Embedded NDE with Piezoelectric Wafer Active Sensors for Structural Health Monitoring of Thin-Wall Structures

    NASA Astrophysics Data System (ADS)

    Giurgiutiu, Victor

    2004-02-01

    Piezoelectric wafer active sensors (PWAS) are inexpensive, non-intrusive, unobtrusive devices that can be surface-mounted on existing structures or inserted between the layers of new composite structures. The PWAS can be used in both active and passive modes. PWAS generate and detect Lamb waves and enable the development of embedded NDE concepts. This paper will present two embedded NDE concepts based on the PWAS technology and Lamb waves approach. The first concept utilizes traveling Lamb waves and could be described as embedded ultrasonics. It is shown that embedded PWAS are able to reproduce most of the conventional ultrasonic techniques, such as pitch-catch, pulse-echo, and phased array. Several experiments using Lamb waves traveling in thin-wall structures are presented.

  14. State of the Art Assessment of NDE Techniques for Aging Cable Management in Nuclear Power Plants FY2015

    SciTech Connect

    Glass, Samuel W.; Fifield, Leonard S.; Dib, Gerges; Tedeschi, Jonathan R.; Jones, Anthony M.; Hartman, Trenton S.

    2015-09-08

    This milestone report presents an update on the state-of-the-art review and research being conducted to identify key indicators of in-containment cable aging at nuclear power plants (NPPs), and devise in-situ measurement techniques that are sensitive to these key indicators. The motivation for this study stems from the need to address open questions related to nondestructive evaluation (NDE) of aging cables for degradation detection and estimation of condition-based remaining service life. These questions arise within the context of a second round of license extension for NPPs that would extend the operating license to 60 and 80 years. Within the introduction, a review of recently published U.S. and international research and guidance for cable aging management programs including NDE technologies is provided. As with any “state-of-the-art” report, the observations are deemed accurate as of the publication date but cannot anticipate evolution of the technology. Moreover, readers are advised that research and development of cable NDE technology is an ongoing issue of global concern.

  15. Best practices for evaluating the capability of nondestructive evaluation (NDE) and structural health monitoring (SHM) techniques for damage characterization

    NASA Astrophysics Data System (ADS)

    Aldrin, John C.; Annis, Charles; Sabbagh, Harold A.; Lindgren, Eric A.

    2016-02-01

    A comprehensive approach to NDE and SHM characterization error (CE) evaluation is presented that follows the framework of the `ahat-versus-a' regression analysis for POD assessment. Characterization capability evaluation is typically more complex with respect to current POD evaluations and thus requires engineering and statistical expertise in the model-building process to ensure all key effects and interactions are addressed. Justifying the statistical model choice with underlying assumptions is key. Several sizing case studies are presented with detailed evaluations of the most appropriate statistical model for each data set. The use of a model-assisted approach is introduced to help assess the reliability of NDE and SHM characterization capability under a wide range of part, environmental and damage conditions. Best practices of using models are presented for both an eddy current NDE sizing and vibration-based SHM case studies. The results of these studies highlight the general protocol feasibility, emphasize the importance of evaluating key application characteristics prior to the study, and demonstrate an approach to quantify the role of varying SHM sensor durability and environmental conditions on characterization performance.

  16. Non-contact main cable NDE technique for suspension bridge using magnetic flux-based B-H loop measurements

    NASA Astrophysics Data System (ADS)

    Park, Seunghee; Kim, Ju-Won; Moon, Dae-Joong

    2015-04-01

    In this study, a noncontact main cable NDE method has been developed. This cable NDE method utilizes the direct current (DC) magnetization and a searching coil-based total flux measurement. A total flux sensor head prototype was fabricated that consists of an electro-magnet yoke and a searching coil sensor. To obtain a B-H loop, a magnetic field was generated by applying a cycle of low frequency direct current to the electro-magnet yoke. During the magnetization, a search coil sensor measures the electromotive force from magnetized cable. During the magnetization process, a search coil sensor was measured the magnetic flux density. Total flux was calculated by integrating the measured magnetic flux using a fluxmeter. A B-H loop is obtained by using relationship between a cycle of input DC voltage and measured total flux. The B-H loop can reflect the property of the ferromagnetic materials. Therefore, the cross-sectional loss of cable can be detected using variation of features from the B-H curve. To verify the feasibility of the proposed steel cable NDE method, a series of experimental studies using a main-cable mock-up specimen has been performed in this study.

  17. Bond strength evaluation in adhesive joints using NDE and DIC methods

    NASA Astrophysics Data System (ADS)

    Poudel, Anish

    Adhesive bonding of graphite epoxy composite laminates to itself or traditional metal alloys in modern aerospace and aircraft structural applications offers an excellent opportunity to use the most efficient and intelligent combination of materials available thus providing an attractive package for efficient structural designs. However, one of the major issues of adhesive bonding is the occasional formation of interfacial defects such as kissing or weak bonds in the bondline interface. Also, there are shortcomings of existing non-destructive evaluation (NDE) methods to non-destructively detect/characterize these interfacial defects and reliably predicting the bond shear strength. As a result, adhesive bonding technology is still not solely implemented in primary structures of an aircraft. Therefore, there is a greater demand for a novel NDE tool that can meet the existing aerospace requirement for adhesive bondline characterization. This research implemented a novel Acoustography ultrasonic imaging and digital image correlation (DIC) technique to detect and characterize interfacial defects in the bondline and determine bond shear strength in adhesively bonded composite-metal joints. Adhesively bonded Carbon Fiber Reinforced Plastic (CFRP) laminate and 2024-T3 Aluminum single lap shear panels subjected to various implanted kissing/weak bond defects were the primary focus of this study. Kissing/weak bonds were prepared by controlled surface contamination in the composite bonding surface and also by improperly mixing the adhesive constituent. SEM analyses were also conducted to understand the surface morphology of substrates and their interaction with the contaminants. Morphological changes were observed in the microscopic scale and the chemical analysis confirmed the stability of the contaminant at or very close to the interface. In addition, it was also demonstrated that contaminants migrated during the curing of the adhesive from CFRP substrate which caused a

  18. Evaluation of sonic IR for NDE at Lawrence Livermore National Laboratory

    SciTech Connect

    Miller, W O

    2001-02-01

    Sonic IR was evaluated as an NDE technique at LLNL using a commercial ThermoSoniX system from Indigo Systems Corp. The main effort was to detect small cracks in aluminum oxide, a dense stiff ceramic. Test coupons were made containing 0.2-mm cracks by surface grinding, 1-mm cracks by compression with a Vickers bit, and 4-mm cracks by 3-point bending. Only the 3-point bend cracks produced thermal images. Several parts shattered during testing, perhaps by being forced at resonance by the 20-kHz acoustic probe. Tests on damaged carbon composite coupons produced thermal images that were in excellent agreement with ultrasonic inspection. The composite results also showed some dependence on contact location of the acoustic probe, and on the method of support. Tests on glass with surface damage produced weak images at the pits. Tests on metal ballistic targets produced thermal images at the impact sites. Modal analyses suggest that the input frequency should be matched to the desired response, and also that forced resonance damaged some parts.

  19. An Exploration of the Utilities of Terahertz Waves for the Nde of Composites

    NASA Astrophysics Data System (ADS)

    Hsu, David K.; Im, Kwang-Hee; Chiou, Chien-Ping; Barnard, Daniel J.

    2011-06-01

    We report an investigation of terahertz waves for the nondestructive evaluation of composite materials and structures. The modalities of the terahertz radiation used were time domain spectroscopy (TDS) and continuous wave (CW). The composite materials and structures investigated include both non-conducting polymeric composites and carbon fiber composites. Terahertz signals in the TDS mode resembles that of ultrasound; however, unlike ultrasound, a terahertz pulse can detect a crack hidden behind a larger crack. This was demonstrated in thick GFRP laminates containing double saw slots. In carbon composites the penetration of terahertz waves is quite limited and the detection of flaws is strongly affected by the angle between the electric field vector of the terahertz waves and the intervening fiber directions. The structures tested in this study include both solid laminates and honeycomb sandwiches. The defects and anomalies investigated by terahertz waves were foreign material inclusions, simulated disbond and delamination, mechanical impact damage, heat damage, and water or hydraulic fluid ingression. The effectiveness and limitations of terahertz radiation for the NDE of composites are discussed.

  20. In-Situ NDE Characterization of Kevlar and Carbon Composite Micromechanics for Improved COPV Health Monitoring

    NASA Technical Reports Server (NTRS)

    Waller, Jess M.; Saulsberry, Regor L.

    2009-01-01

    This project is a subtask of a multi-center project to advance the state-of-the-art by developing NDE techniques that are capable of evaluating stress rupture (SR) degradation in Kevlar/epoxy (K/Ep) composite overwrapped pressure vessels (COPVs), and damage progression in carbon/epoxy (C/Ep) COPVs. In this subtask, acoustic emission (AE) data acquired during intermittent load hold tensile testing of K/Ep and C/Ep composite tow materials-of-construction used in COPV fabrication were analyzed to monitor progressive damage during the approach to tensile failure. Insight into the progressive damage of composite tow was gained by monitoring AE event rate, energy, source location, and frequency. Source location based on arrival time data was used to discern between significant AE attributable to microstructural damage and spurious AE attributable to background and grip noise. One of the significant findings was the observation of increasing violation of the Kaiser effect (Felicity ratio < 1.0) with damage accumulation.

  1. Ensemble of classifiers for confidence-rated classification of NDE signal

    NASA Astrophysics Data System (ADS)

    Banerjee, Portia; Safdarnejad, Seyed; Udpa, Lalita; Udpa, Satish

    2016-02-01

    Ensemble of classifiers in general, aims to improve classification accuracy by combining results from multiple weak hypotheses into a single strong classifier through weighted majority voting. Improved versions of ensemble of classifiers generate self-rated confidence scores which estimate the reliability of each of its prediction and boost the classifier using these confidence-rated predictions. However, such a confidence metric is based only on the rate of correct classification. In existing works, although ensemble of classifiers has been widely used in computational intelligence, the effect of all factors of unreliability on the confidence of classification is highly overlooked. With relevance to NDE, classification results are affected by inherent ambiguity of classifica-tion, non-discriminative features, inadequate training samples and noise due to measurement. In this paper, we extend the existing ensemble classification by maximizing confidence of every classification decision in addition to minimizing the classification error. Initial results of the approach on data from eddy current inspection show improvement in classification performance of defect and non-defect indications.

  2. Material property relationships for pipeline steels and the potential for application of NDE

    NASA Astrophysics Data System (ADS)

    Smart, Lucinda; Bond, Leonard J.

    2016-02-01

    The oil and gas industry in the USA has an extensive infrastructure of pipelines, 70% of which were installed prior to 1980, and almost half were installed during the 1950s and 1960s. Ideally the mechanical properties (i.e. yield strength, tensile strength, transition temperature, and fracture toughness) of a steel pipe must be known in order to respond to detected defects in an appropriate manner. Neither current in-ditch methods nor the ILI inspection data have yet determined and map the desired mechanical properties with adequate confidence. In the quest to obtain the mechanical properties of a steel pipe using a nondestructive method, it is important to understand that there are many inter-related variables. This paper reports a literature review and an analysis of a sample set of data. There is promise for correlating the results of NDE measurement modalities to the information required to develop relationships between those measurements and the mechanical measurements desired for pipelines to ensure proper response to defects which are of significant threat.

  3. Computerized fracture critical and specialized bridge inspection program with NDE applications

    NASA Astrophysics Data System (ADS)

    Fish, Philip E.

    1998-03-01

    Wisconsin Department of Transportation implemented a Fracture Critical & Specialized Inspection Program in 1987. The program has a strong emphasis on Nondestructive Testing (NDT). The program is also completely computerized, using laptop computers to gather field data, digital cameras for pictures, and testing equipment with download features. Final inspection reports with detailed information can be delivered within days of the inspection. The program requires an experienced inspection team and qualified personnel. Individuals performing testing must be licensed ASNT (American Society for Nondestructive Testing) Level III and must be licensed Certified Weld Inspectors (American Welding Society). Several critical steps have been developed to assure that each inspection identifies all possible deficiencies that may be possible on a Fracture Critical or Unique Bridge. They include; review of all existing plans and maintenance history; identification of fracture critical members, identification of critical connection details, welds, & fatigue prone details, development of visual and NDE inspection plan; field inspection procedures; and a detailed formal report. The program has found several bridges with critical fatigue conditions which have resulted in replacement or major rehabilitation. In addition, remote monitoring systems have been installed on structures with serious cracking to monitor for changing conditions.

  4. Combined investigation of Eddy current and ultrasonic techniques for composite materials NDE

    NASA Technical Reports Server (NTRS)

    Davis, C. W.; Nath, S.; Fulton, J. P.; Namkung, M.

    1993-01-01

    Advanced composites are not without trade-offs. Their increased designability brings an increase in the complexity of their internal geometry and, as a result, an increase in the number of failure modes associated with a defect. When two or more isotropic materials are combined in a composite, the isotropic material failure modes may also combine. In a laminate, matrix delamination, cracking and crazing, and voids and porosity, will often combine with fiber breakage, shattering, waviness, and separation to bring about ultimate structural failure. This combining of failure modes can result in defect boundaries of different sizes, corresponding to the failure of each structural component. This paper discusses a dual-technology NDE (Non Destructive Evaluation) (eddy current (EC) and ultrasonics (UT)) study of graphite/epoxy (gr/ep) laminate samples. Eddy current and ultrasonic raster (Cscan) imaging were used together to characterize the effects of mechanical impact damage, high temperature thermal damage and various types of inserts in gr/ep laminate samples of various stacking sequences.

  5. Advanced model of eddy-current NDE inverse problem with sparse grid algorithm

    NASA Astrophysics Data System (ADS)

    Zhou, Liming; Sabbagh, Harold A.; Sabbagh, Elias H.; Murphy, R. Kim; Bernacchi, William

    2017-02-01

    In model-based inverse problem, some unknown parameters need to be estimated. These parameters are used not only to characterize the physical properties of cracks, but also to describe the position of the probes (such as lift off and angles) in the calibration. After considering the effect of the position of the probes in the inverse problem, the accuracy of the inverse result will be improved. With increasing the number of the parameters in the inverse problems, the burden of calculations will increase exponentially in the traditional full grid method. The sparse grid algorithm, which was introduced by Sergey A. Smolyak, was used in our work. With this algorithm, we obtain a powerful interpolation method that requires significantly fewer support nodes than conventional interpolation on a full grid. In this work, we combined sparse grid toolbox TASMANIAN, which is produced by Oak Ridge National Laboratory, and professional eddy-current NDE software, VIC-3D R◯, to solve a specific inverse problem. An advanced model based on our previous one is used to estimate length and depth of the crack, lift off and two angles of the position of probes. Considering the calibration process, pseudorandom noise is considered in the model and statistical behavior is discussed.

  6. Incorporation of composite defects from ultrasonic NDE into CAD and FE models

    NASA Astrophysics Data System (ADS)

    Bingol, Onur Rauf; Schiefelbein, Bryan; Grandin, Robert J.; Holland, Stephen D.; Krishnamurthy, Adarsh

    2017-02-01

    Fiber-reinforced composites are widely used in aerospace industry due to their combined properties of high strength and low weight. However, owing to their complex structure, it is difficult to assess the impact of manufacturing defects and service damage on their residual life. While, ultrasonic testing (UT) is the preferred NDE method to identify the presence of defects in composites, there are no reasonable ways to model the damage and evaluate the structural integrity of composites. We have developed an automated framework to incorporate flaws and known composite damage automatically into a finite element analysis (FEA) model of composites, ultimately aiding in accessing the residual life of composites and make informed decisions regarding repairs. The framework can be used to generate a layer-by-layer 3D structural CAD model of the composite laminates replicating their manufacturing process. Outlines of structural defects, such as delaminations, are automatically detected from UT of the laminate and are incorporated into the CAD model between the appropriate layers. In addition, the framework allows for direct structural analysis of the resulting 3D CAD models with defects by automatically applying the appropriate boundary conditions. In this paper, we show a working proof-of-concept for the composite model builder with capabilities of incorporating delaminations between laminate layers and automatically preparing the CAD model for structural analysis using a FEA software.

  7. Development of a nonlinear ultrasonic NDE technique for detection of kissing bonds in composites

    NASA Astrophysics Data System (ADS)

    Alston, Jonathan; Croxford, Anthony; Potter, Jack; Blanloeuil, Philippe

    2017-04-01

    The development of low-cost bonded assembly of composite aerospace structures ideally requires an NDE method to detect the presence of poor quality, weak bonds or kissing bonds. Such interfaces can introduce nonlinearity as a result of contact nonlinearity where an ultrasonic wave is distorted when it interacts with the interface. In general, the nonlinear elastic behaviour of these interfaces will generate harmonics but they can be lost among the harmonics generated by other nonlinearities present in the experimental system. The technique developed in this research is a non-collinear method; this involves the interaction of two ultrasonic beams, and it allows the removal of virtually all system nonlinearity except for that produced in the region where the two beams overlap. The frequencies of the two beams and the angle between are varied during the experiment. By measuring the nonlinear mixing response as these two parameters are swept through a `fingerprint' of the nonlinear properties in the interaction region can be obtained. This fingerprint has been shown to contain information about the bulk material and the interface status. Work is ongoing to understand which features in the fingerprints reliably correlate with particular material or interface properties. To build this understanding a greatly simplified kissing bond, a compression loaded aluminium-aluminium interface, has been tested. Modelling of the nonlinear behaviour of the aluminium interface has also been conducted.

  8. Optimal matched filter design for ultrasonic NDE of coarse grain materials

    NASA Astrophysics Data System (ADS)

    Li, Minghui; Hayward, Gordon

    2016-02-01

    Coarse grain materials are widely used in a variety of key industrial sectors like energy, oil and gas, and aerospace due to their attractive properties. However, when these materials are inspected using ultrasound, the flaw echoes are usually contaminated by high-level, correlated grain noise originating from the material microstructures, which is time-invariant and demonstrates similar spectral characteristics as flaw signals. As a result, the reliable inspection of such materials is highly challenging. In this paper, we present a method for reliable ultrasonic non-destructive evaluation (NDE) of coarse grain materials using matched filters, where the filter is designed to approximate and match the unknown defect echoes, and a particle swarm optimization (PSO) paradigm is employed to search for the optimal parameters in the filter response with an objective to maximise the output signal-to-noise ratio (SNR). Experiments with a 128-element 5MHz transducer array on mild steel and INCONEL Alloy 617 samples are conducted, and the results confirm that the SNR of the images is improved by about 10-20 dB if the optimized matched filter is applied to all the A-scan waveforms prior to image formation. Furthermore, the matched filter can be implemented in real-time with low extra computational cost.

  9. Advancements in NDE for utilities and the petrochemical industry through electromagnetic acoustic transducers (EMATs)

    NASA Astrophysics Data System (ADS)

    Robertson, M. O.; Stevens, Donald M.; Schlader, Daniel M.; Tilley, Richard M.

    1998-03-01

    The ultrasonic testing (UT) method continues to broaden in its effectiveness and capabilities for nondestructive evaluation (NDE). Much of this expansion can be attributed to advancements in specific techniques of the method. The utilization of electromagnetic acoustic transducers (EMATs) in dedicated ultrasonic systems has provided McDermott Technology, Inc. (MTI), formerly Babcock & Wilcox, with significant advantages over conventional ultrasonics. In recent years, through significant R&D, MTI has been instrumental in bringing about considerable advancements in the maturing EMAT technology. Progress in electronic design, magnet configurations, and sensor concepts has greatly improved system capabilities while reducing cost and equipment size. These improvements, coupled with the inherent advantages of utilizing the non-contact EMAT technique, have combined to make this technology a viable option for many commercial system inspection applications. MTI has recently completed the development and commercialization of an EMAT-based UT scanner for boiler tube thickness measurements. MTI is currently developing an automated EMAT scanner, based on phased array technology, for complete volumetric inspection of circumferential girth welds associated with pipelines (intended primarily for offshore applications). Additional benefits of phased array technology for providing materials characterization are currently being researched.

  10. Modeling of ray paths of head waves on irregular interfaces in TOFD inspection for NDE.

    PubMed

    Ferrand, A; Darmon, M; Chatillon, S; Deschamps, M

    2014-09-01

    The TOFD (Time of Flight Diffraction) technique is a classical ultrasonic inspection method used in ultrasonic non-destructive evaluation (NDE). This inspection technique is based on an arrangement of two probes of opposite beam directions and allows a precise positioning and a quantitative evaluation of the size of cracks contained in the inspected material thanks to their edges diffraction echoes. Among the typical phenomena arising for such an arrangement, head waves, which propagate along the specimen surface and are chronologically the first waves reaching the receiver, are notably observed. Head wave propagation on planar surfaces in TOFD configurations is well known. However, realistic inspection configurations often involve components with irregular surfaces, like steel excavated specimens. Surface irregularity is responsible for numerous effects on the scattering of bulk waves, causing the melting of surface and bulk mechanisms in the head wave propagation. In order to extend the classical ray approach on these complex cases, a generic algorithm of ray tracing between interface points (GIRT) has been designed. With respect to time of flight minimization (i.e. the Generalized Fermat's Principle), ray paths can be computed by GIRT for different natures of waves scattered by the complex surfaces or by flaws. The head wave fronts computed by GIRT are notably in good agreement with FEM simulated results. This algorithm, based on pure kinematic analysis of waves propagation, represents a first step in the future development of a complete ray theory for head waves simulation on irregular interfaces.

  11. Properties of Guided Waves in Composite Plates, and Implications for NDE

    NASA Astrophysics Data System (ADS)

    Lowe, M. J. S.; Neau, G.; Deschamps, M.

    2004-02-01

    Guided waves are potentially very useful for the rapid NDE of plate structures. In the aerospace industry in particular, they have been proposed for the structural health monitoring of carbon fibre skin panels, in either an active or a passive configuration. In an active configuration a guided wave is deliberately generated and then later received after it has travelled through the structure; in a passive configuration an acoustic emission sensor is used to listen to sound created by the structure itself. The successful development of these ideas depends on a good knowledge of the properties of the guided waves, yet it has been found that the properties of guided waves in such materials are very much more complicated than those in a simple metal skin. The complications include steering of the direction of the group velocity by the anisotropy of the plate, and attenuation because of damping of the matrix material and scattering by the fibres. The authors have studied these phenomena both analytically and experimentally. This paper presents an overview of the findings and identifies the key implications for practical developments of structural health monitoring techniques.

  12. An exploration of the utilities of terahertz waves for the NDE of composites

    SciTech Connect

    Hsu, David K.; Im, Kwang-Hee; Chiou, Chien-Ping; Barnard, Daniel J.

    2011-06-23

    We report an investigation of terahertz waves for the nondestructive evaluation of composite materials and structures. The modalities of the terahertz radiation used were time domain spectroscopy (TDS) and continuous wave (CW). The composite materials and structures investigated include both non-conducting polymeric composites and carbon fiber composites. Terahertz signals in the TDS mode resembles that of ultrasound; however, unlike ultrasound, a terahertz pulse can detect a crack hidden behind a larger crack. This was demonstrated in thick GFRP laminates containing double saw slots. In carbon composites the penetration of terahertz waves is quite limited and the detection of flaws is strongly affected by the angle between the electric field vector of the terahertz waves and the intervening fiber directions. The structures tested in this study include both solid laminates and honeycomb sandwiches. The defects and anomalies investigated by terahertz waves were foreign material inclusions, simulated disbond and delamination, mechanical impact damage, heat damage, and water or hydraulic fluid ingression. The effectiveness and limitations of terahertz radiation for the NDE of composites are discussed.

  13. Adaptive grating interferometric sensor for NDE metrology in high energy electromagnetic environment

    NASA Astrophysics Data System (ADS)

    Dovgalenko, George; Altintepe, Kadir; Bodnar, Michael; Prokop, Joseph

    2016-08-01

    CCD cameras and CMOS devices are the major electronic components of industrial metrology, which are vulnerable to high level electromagnetic exposure. Typical sources of exposure of electronics to ionizing radiation are the Van Allen radiation belts for satellites, nuclear reactors in power plants for sensors and control circuits, particle accelerators for control electronics particularly particle detector devices, residual radiation from isotopes in chip packaging materials, cosmic radiation for spacecraft and highaltitude aircraft, and nuclear explosions for potentially all military and civilian electronics. A total dose 5 ×103 rad was delivered to silicon-based devices in seconds to minutes caused long-term degradation. We demonstrated adaptive grating, 3D image sensor for NDE metrology which is non vulnerable for high level X-Ray1 and 3 × 106 rad gamma radiation exposure. Sensor is based on adaptive holographic grating generated by 632.8 nm He-Ne laser - in doped electro optic Bismuth Titanate (BTO) monocrystal. Mathematical algorithm of bipolar model conductivity in BTO crystal has been applied for experimental analyses. Applications of proposed sensor for airspace, military, nuclear and civil engineering industries have been discussed.

  14. The nuclear genes encoding the internal (KlNDI1) and external (KlNDE1) alternative NAD(P)H:ubiquinone oxidoreductases of mitochondria from Kluyveromyces lactis.

    PubMed

    Tarrío, N; Díaz Prado, S; Cerdán, M E; González Siso, M I

    2005-01-01

    Cloning, sequence and functional analyses of the Kluyveromyces lactis genes KlNDI1 and KlNDE1 are reported. These genes encode for proteins with high homology to the mitochondrial internal (Ndi1p) and external (Nde1p) alternative NADH:ubiquinone oxidoreductases from Saccharomyces cerevisiae and complement the respective mutations. Analysis of KlNDI1 transcriptional regulation showed that expression of this gene is lower in 2% glucose than in 0.5% glucose or non-fermentable carbon sources. Beta-galactosidase activity values, shown by lacZ fusions of KlNDI1 promoter deletions, suggested that two Adr1p binding sites mediate this carbon source regulation of KlNDI1. The expression of the KlNDE1 gene in S. cerevisiae mutant strains and measurement of respiration with isolated mitochondria showed that the protein encoded by KlNDE1 oxidizes NADPH, this being an important difference with respect to the conventional yeast S. cerevisiae. Moreover, Northern blot experiments using a phosphoglucose isomerase mutant showed that KlNDE1 gene transcription increases with glucose metabolism through the pentose phosphate pathway.

  15. Real time acousto-ultrasonic NDE technique for monitoring damage in ceramic composites under dynamic loads

    NASA Technical Reports Server (NTRS)

    Tiwari, Anil

    1995-01-01

    Research effort was directed towards developing a near real-time, acousto-ultrasonic (AU), nondestructive evaluation (NDE) tool to study the failure mechanisms of ceramic composites. Progression of damage is monitored in real-time by observing the changes in the received AU signal during the actual test. During the real-time AU test, the AU signals are generated and received by the AU transducers attached to the specimen while it is being subjected to increasing quasi-static loads or cyclic loads (10 Hz, R = 1.0). The received AU signals for 64 successive pulses were gated in the time domain (T = 40.96 micro sec) and then averaged every second over ten load cycles and stored in a computer file during fatigue tests. These averaged gated signals are representative of the damage state of the specimen at that point of its fatigue life. This is also the first major attempt in the development and application of real-time AU for continuously monitoring damage accumulation during fatigue without interrupting the test. The present work has verified the capability of the AU technique to assess the damage state in silicon carbide/calcium aluminosilicate (SiC/CAS) and silicon carbide/ magnesium aluminosilicate (SiC/MAS) ceramic composites. Continuous monitoring of damage initiation and progression under quasi-static ramp loading in tension to failure of unidirectional and cross-ply SiC/CAS and quasi-isotropic SiC/MAS ceramic composite specimens at room temperature was accomplished using near real-time AU parameters. The AU technique was shown to be able to detect the stress levels for the onset and saturation of matrix cracks, respectively. The critical cracking stress level is used as a design stress for brittle matrix composites operating at elevated temperatures. The AU technique has found that the critical cracking stress level is 10-15% below the level presently obtained for design purposes from analytical models. An acousto-ultrasonic stress-strain response (AUSSR) model

  16. Light Water Reactor Sustainability (LWRS) Program – Non-Destructive Evaluation (NDE) R&D Roadmap for Determining Remaining Useful Life of Aging Cables in Nuclear Power Plants

    SciTech Connect

    Simmons, Kevin L.; Ramuhalli, Pradeep; Brenchley, David L.; Coble, Jamie B.; Hashemian, Hash; Konnik, Robert; Ray, Sheila

    2012-09-14

    The purpose of the non-destructive evaluation (NDE) R&D Roadmap for Cables is to support the Materials Aging and Degradation (MAaD) R&D pathway. The focus of the workshop was to identify the technical gaps in detecting aging cables and predicting their remaining life expectancy. The workshop was held in Knoxville, Tennessee, on July 30, 2012, at Analysis and Measurement Services Corporation (AMS) headquarters. The workshop was attended by 30 experts in materials, electrical engineering, U.S. Nuclear Regulatory Commission (NRC), U.S. Department of Energy (DOE) National Laboratories (Oak Ridge National Laboratory, Pacific Northwest National Laboratory, Argonne National Laboratory, and Idaho National Engineering Laboratory), NDE instrumentation development, universities, commercial NDE services and cable manufacturers, and Electric Power Research Institute (EPRI). The motivation for the R&D roadmap comes from the need to address the aging management of in-containment cables at nuclear power plants (NPPs).

  17. The effect of variation in phased array element performance for Non-Destructive Evaluation (NDE).

    PubMed

    Duxbury, David; Russell, Jonathan; Lowe, Michael

    2013-08-01

    This paper reports the results of an investigation into the effects of phased array element performance on ultrasonic beam integrity. This investigation has been performed using an array beam model based on Huygens' principle to independently investigate the effects of element sensitivity and phase, and non-functioning elements via Monte Carlo simulation. The purpose of this work is to allow a new method of array calibration for Non-Destructive Evaluation (NDE) to be adopted that focuses on probe integrity rather than beam integrity. This approach is better suited to component inspections that utilise Full Matrix Capture (FMC) to record data as the calibration routine is uncoupled from the beams that the array is required to produce. For this approach to be adopted specifications must be placed on element performance that guarantee beam quality without carrying out any beam forming. The principal result of this investigation is that the dominant outcome following variations in array element performance is the introduction of beam artefacts such as main beam broadening, raising of the noise floor of the ultrasonic field, and the enlargement or creation of side lobes. Specifications for practical allowable limits of element sensitivity, element phase, and the number of non-functioning elements have been suggested based on a minimum amplitude difference between beam artefacts and the main beam peak of 8 dB. Simulation at a number of centre frequencies has led to a recommendation that the product of transducer bandwidth and maximum phase error should be kept below 0.051 and 0.035 for focused and plane beams respectively. Element sensitivity should be within 50% of mean value of the aperture, and no more than 9% of the elements should be non-functioning.

  18. Magnetic flux leakage-based steel cable NDE and damage visualization on a cable climbing robot

    NASA Astrophysics Data System (ADS)

    Kim, Ju-Won; Lee, Changgil; Park, Seunghee; Lee, Jong Jae

    2012-04-01

    The steel cables in long span bridges such as cable-stayed bridges and suspension bridges are critical members which suspend the load of main girders and bridge floor slabs. Damage of cable members can occur in the form of crosssectional loss caused by fatigue, wear, and fracture, which can lead to structural failure due to concentrated stress in the cable. Therefore, nondestructive examination of steel cables is necessary so that the cross-sectional loss can be detected. Thus, an automated cable monitoring system using a suitable NDE technique and a cable climbing robot is proposed. In this study, an MFL (Magnetic Flux Leakage- based inspection system was applied to monitor the condition of cables. This inspection system measures magnetic flux to detect the local faults (LF) of steel cable. To verify the feasibility of the proposed damage detection technique, an 8-channel MFL sensor head prototype was designed and fabricated. A steel cable bunch specimen with several types of damage was fabricated and scanned by the MFL sensor head to measure the magnetic flux density of the specimen. To interpret the condition of the steel cable, magnetic flux signals were used to determine the locations of the flaws and the level of damage. Measured signals from the damaged specimen were compared with thresholds set for objective decision making. In addition, the measured magnetic flux signal was visualized into a 3D MFL map for convenient cable monitoring. Finally, the results were compared with information on actual inflicted damages to confirm the accuracy and effectiveness of the proposed cable monitoring method.

  19. Silicon Nitride Plates for Turbine Blade Application: FEA and NDE Assessment

    NASA Technical Reports Server (NTRS)

    Abdul-Aziz, Ali; Baaklini, George Y.; Bhatt, Ramakrishna T.

    2001-01-01

    Engine manufacturers are continually attempting to improve the performance and the overall efficiency of internal combustion engines. The thermal efficiency is typically improved by raising the operating temperature of essential engine components in the combustion area. This reduces the heat loss to a cooling system and allows a greater portion of the heat to be used for propulsion. Further improvements can be achieved by diverting part of the air from the compressor, which would have been used in the combustor for combustion purposes, into the turbine components. Such a process is called active cooling. Increasing the operating temperature, decreasing the cooling air, or both can improve the efficiency of the engine. Furthermore, lightweight, strong, tough hightemperature materials are required to complement efficiency improvement for nextgeneration gas turbine engines that can operate with minimum cooling. Because of their low-density, high-temperature strength, and thermal conductivity, ceramics are being investigated as potential materials for replacing ordinary metals that are currently used for engine hot section components. Ceramic structures can withstand higher operating temperatures and other harsh environmental factors. In addition, their low densities relative to metals helps condense component mass (ref. 1). The objectives of this program at the NASA Glenn Research Center are to develop manufacturing technology, a thermal barrier coating/environmental barrier coating (TBC/EBC), and an analytical modeling capability to predict thermomechanical stresses, and to do minimal burner rig tests of silicon nitride (Si3N4) and SiC/SiC turbine nozzle vanes under simulated engine conditions. Furthermore, and in support of the latter objectives, an optimization exercise using finite element analysis and nondestructive evaluation (NDE) was carried out to characterize and evaluate silicon nitride plates with cooling channels.

  20. A combined NDE/FEA approach to evaluate the structural response of a metal foam

    NASA Astrophysics Data System (ADS)

    Ghosn, Louis J.; Abdul-Aziz, Ali; Raj, Sai V.; Rauser, Richard W.

    2007-04-01

    Metal foams are expected to find use in structural applications where weight is of particular concern, such as space vehicles, rotorcraft blades, car bodies or portable electronic devices. The obvious structural application of metal foam is for light weight sandwich panels, made up of thin solid face sheets and a metallic foam core. The stiffness of the sandwich structure is increased by separating the two face sheets by a light weight metal foam core. The resulting high-stiffness structure is lighter than that constructed only out of the solid metal material. Since the face sheets carry the applied in-plane and bending loads, the sandwich architecture is a viable engineering concept. However, the metal foam core must resist transverse shear loads and compressive loads while remaining integral with the face sheets. Challenges relating to the fabrication and testing of these metal foam panels remain due to some mechanical properties falling short of their theoretical potential. Theoretical mechanical properties are based on an idealized foam microstructure and assumed cell geometry. But the actual testing is performed on as fabricated foam microstructure. Hence in this study, a detailed three dimensional foam structure is generated using series of 2D Computer Tomography (CT) scans. The series of the 2D images are assembled to construct a high precision solid model capturing all the fine details within the metal foam as detected by the CT scanning technique. Moreover, a finite element analysis is then performed on as fabricated metal foam microstructures, to calculate the foam mechanical properties with the idealized theory. The metal foam material is an aerospace grade precipitation hardened 17-4 PH stainless steel with high strength and high toughness. Tensile and compressive mechanical properties are deduced from the FEA model and compared with the theoretical values for three different foam densities. The combined NDE/FEA provided insight in the variability of

  1. Early detection of critical material degradation by means of electromagnetic multi-parametric NDE

    SciTech Connect

    Szielasko, Klaus; Tschuncky, Ralf; Rabung, Madalina; Altpeter, Iris; Dobmann, Gerd; Seiler, Georg; Herrmann, Hans-Georg; Boller, Christian

    2014-02-18

    With an increasing number of power plants operated in excess of their original design service life an early recognition of critical material degradation in components will gain importance. Many years of reactor safety research allowed for the identification and development of electromagnetic NDE methods which detect precursors of imminent damage with high sensitivity, at elevated temperatures and in a radiation environment. Regarding low-alloy heat-resistant steel grade WB 36 (1.6368, 15NiCuMoNb5), effects of thermal and thermo-mechanical aging on mechanical-technological properties and several micromagnetic parameters have been thoroughly studied. In particular knowledge regarding the process of copper precipitation and its acceleration under thermo-mechanical load has been enhanced. Whilst the Cu-rich WB 36 steel is an excellent model material to study and understand aging effects related to neutron radiation without the challenge of handling radioactive specimens in a hot cell, actually neutron-irradiated reactor pressure vessel materials were investigated as well. The neutron fluence experienced and the resulting shift of the ductile-brittle transition temperature were determined electromagnetically, and it was shown that weld and base material can be distinguished from the cladded side of the RPV wall. Low-cycle fatigue of the austenitic stainless steel AISI 347 (1.4550, X6CrNiNb18-10) has been characterized with electromagnetic acoustic transducers (EMATs) at temperatures of up to 300 °C. Time-of-flight and amplitude of the transmitted ultrasound signal were evaluated against the number of load cycles applied and observed as an indication of the imminent material failure significantly earlier than monitoring stresses or strains.

  2. Early detection of critical material degradation by means of electromagnetic multi-parametric NDE

    NASA Astrophysics Data System (ADS)

    Szielasko, Klaus; Tschuncky, Ralf; Rabung, Madalina; Seiler, Georg; Altpeter, Iris; Dobmann, Gerd; Herrmann, Hans-Georg; Boller, Christian

    2014-02-01

    With an increasing number of power plants operated in excess of their original design service life an early recognition of critical material degradation in components will gain importance. Many years of reactor safety research allowed for the identification and development of electromagnetic NDE methods which detect precursors of imminent damage with high sensitivity, at elevated temperatures and in a radiation environment. Regarding low-alloy heat-resistant steel grade WB 36 (1.6368, 15NiCuMoNb5), effects of thermal and thermo-mechanical aging on mechanical-technological properties and several micromagnetic parameters have been thoroughly studied. In particular knowledge regarding the process of copper precipitation and its acceleration under thermo-mechanical load has been enhanced. Whilst the Cu-rich WB 36 steel is an excellent model material to study and understand aging effects related to neutron radiation without the challenge of handling radioactive specimens in a hot cell, actually neutron-irradiated reactor pressure vessel materials were investigated as well. The neutron fluence experienced and the resulting shift of the ductile-brittle transition temperature were determined electromagnetically, and it was shown that weld and base material can be distinguished from the cladded side of the RPV wall. Low-cycle fatigue of the austenitic stainless steel AISI 347 (1.4550, X6CrNiNb18-10) has been characterized with electromagnetic acoustic transducers (EMATs) at temperatures of up to 300 °C. Time-of-flight and amplitude of the transmitted ultrasound signal were evaluated against the number of load cycles applied and observed as an indication of the imminent material failure significantly earlier than monitoring stresses or strains.

  3. Wireless Self-powered Visual and NDE Robotic Inspection System for Live Gas Distribution Mains

    SciTech Connect

    Susan Burkett; Hagen Schempf

    2006-01-31

    Carnegie Mellon University (CMU) under contract from Department of Energy/National Energy Technology Laboratory (DoE/NETL) and co-funding from the Northeast Gas Association (NGA), has completed the overall system design of the next-generation Explorer-II (X-II) live gas main NDE and visual inspection robot platform. The design is based on the Explorer-I prototype which was built and field-tested under a prior (also DoE- and NGA co-funded) program, and served as the validation that self-powered robots under wireless control could access and navigate live natural gas distribution mains. The X-II system design ({approx}8 ft. and 66 lbs.) was heavily based on the X-I design, yet was substantially expanded to allow the addition of NDE sensor systems (while retaining its visual inspection capability), making it a modular system, and expanding its ability to operate at pressures up to 750 psig (high-pressure and unpiggable steel-pipe distribution mains). A new electronics architecture and on-board software kernel were added to again improve system performance. A locating sonde system was integrated to allow for absolute position-referencing during inspection (coupled with external differential GPS) and emergency-locating. The power system was upgraded to utilize lithium-based battery-cells for an increase in mission-time. The system architecture now relies on a dual set of end camera-modules to house the 32-bit processors (Single-Board Computer or SBC) as well as the imaging and wireless (off-board) and CAN-based (on-board) communication hardware and software systems (as well as the sonde-coil and -electronics). The drive-module (2 ea.) are still responsible for bracing (and centering) to drive in push/pull fashion the robot train into and through the pipes and obstacles. The steering modules and their arrangement, still allow the robot to configure itself to perform any-angle (up to 90 deg) turns in any orientation (incl. vertical), and enable the live launching and

  4. Structural Anomalies Detected in Ceramic Matrix Composites Using Combined Nondestructive Evaluation and Finite Element Analysis (NDE and FEA)

    NASA Technical Reports Server (NTRS)

    Abdul-Aziz, Ali; Baaklini, George Y.; Bhatt, Ramakrishna T.

    2003-01-01

    Most reverse engineering approaches involve imaging or digitizing an object and then creating a computerized reconstruction that can be integrated, in three dimensions, into a particular design environment. The rapid prototyping technique builds high-quality physical prototypes directly from computer-aided design files. This fundamental technique for interpreting and interacting with large data sets is being used here via Velocity2 (an integrated image-processing software, ref. 1) using computed tomography (CT) data to produce a prototype three-dimensional test specimen model for analyses. A study at the NASA Glenn Research Center proposes to use these capabilities to conduct a combined nondestructive evaluation (NDE) and finite element analysis (FEA) to screen pretest and posttest structural anomalies in structural components. A tensile specimen made of silicon nitrite (Si3N4) ceramic matrix composite was considered to evaluate structural durability and deformity. Ceramic matrix composites are being sought as candidate materials to replace nickel-base superalloys for turbine engine applications. They have the unique characteristics of being able to withstand higher operating temperatures and harsh combustion environments. In addition, their low densities relative to metals help reduce component mass (ref. 2). Detailed three-dimensional volume rendering of the tensile test specimen was successfully carried out with Velocity2 (ref. 1) using two-dimensional images that were generated via computed tomography. Subsequent, three-dimensional finite element analyses were performed, and the results obtained were compared with those predicted by NDE-based calculations and experimental tests. It was shown that Velocity2 software can be used to render a three-dimensional object from a series of CT scan images with a minimum level of complexity. The analytical results (ref. 3) show that the high-stress regions correlated well with the damage sites identified by the CT scans

  5. A Destructive Validation of NDE Responses of Service-Induced PWSCC Found in North Anna 2 Control Rod Drive Nozzle 31

    SciTech Connect

    Cumblidge, Stephen E.; Doctor, Steven R.; Schuster, George J.; Harris, Robert V.; Crawford, Susan L.; Seffens, Rob J.; Toloczko, Mychailo B.; Bruemmer, Stephen M.; Moyer, C.

    2009-07-01

    Studies conducted at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington focused on assessing the effectiveness of nondestructive examination (NDE) techniques for inspecting control rod drive mechanism (CRDM) nozzles and J-groove weldments. The primary objective of this work is to provide information to the United States Nuclear Regulatory Commission (NRC) on the effectiveness of NDE methods as related to the in-service inspection of CRDM nozzles and J-groove weldments, and to enhance the knowledge base of primary water stress corrosion cracking (PWSCC) through destructive characterization of the CRDM assemblies.

  6. NDE of copper canisters for long-term storage of spent nuclear fuel from the Swedish nuclear power plants

    NASA Astrophysics Data System (ADS)

    Stepinski, Tadeusz

    2003-07-01

    Sweden has been intensively developing methods for long term storage of spent fuel from the nuclear power plants for twenty-five years. A dedicated research program has been initiated and conducted by the Swedish company SKB (Swedish Nuclear Fuels and Waste Management Co.). After the interim storage SKB plans to encapsulate spent nuclear fuel in copper canisters that will be placed at a deep repository located in bedrock. The canisters filled with fuel rods will be sealed by an electron beam weld. This paper presents three complementary NDE techniques used for assessing the sealing weld in copper canisters, radiography, ultrasound, and eddy current. A powerful X-ray source and a digital detector are used for the radiography. An ultrasonic array system consisting of a phased ultrasonic array and a multi-channel electronics is used for the ultrasonic examination. The array system enables electronic focusing and rapid electronic scanning eliminating the use of a complicated mechanical scanner. A specially designed eddy current probe capable of detecting small voids at the depth up to 4 mm in copper is used for the eddy current inspection. Presently, all the NDE techniques are verified in SKB's Canister Laboratory where full scale canisters are welded and examined.

  7. Combined NDE/finite element technique to study the effects of matrix porosity on the behavior of ceramic matrix composites

    NASA Astrophysics Data System (ADS)

    Abdul-Aziz, Ali; Ghosn, Louis J.; Baaklini, George Y.; Bhatt, Ramakrishna

    2003-08-01

    Ceramic matrix composites are being considered as candidate materials for high temperature aircraft engine components to replace the current high density metal alloys. The current Ceramic Matrix Composites (CMC) are engineered material composed of coated 2D woven high strength fiber tows and melt infiltrated ceramic matrix. Matrix voids are common anomalies generated during the melt infiltration process. The effects of these matrix porosities are usually associated with a reduction in the initial overall composite stiffness, and an increase in the thermal conductivity of the component. Furthermore, the role of the matrix as well as the coating is to protect the fibers from the harsh engine environment. Hence, the current design approach is to limit the design stress level of CMC components to be always below the first matrix cracking stress. In this study, the effects of matrix porosity on the initial component stiffness and the onset of matrix cracking are analyzed using a combined NDE/Finite-Element Technique. The Computed Tomography (CT) is utilized as the NDE technique to characterize the initial matrix porosity's locations and sizes in various CMC test specimens. The Finite Element is utilized to calculate the localized stress field around these pores based on the geometric modeling of the specimen's CT results, using image analysis and geometric modeling software. The same specimen was also scanned after tensile testing to a maximum nominal stress of 150 MPa to depict any growth of the previous observe voids. The post test CT scans depicted an enlargement and some coalescence of the existing voids.

  8. Robot-arm-based NDE of hydrogen fuel tank using a 3D-movable HTS-SQUID gradiometer

    NASA Astrophysics Data System (ADS)

    Hatsukade, Y.; Hayashi, K.; Tanaka, S.; Tanabe, K.

    2010-06-01

    In this study, we constructed a robot-arm-based SQUID-NDE system utilizing a novel HTS-SQUID gradiometer with ramp-edge Josephson junctions for hydrogen fuel tank inspection, and developed an automatic 3D-scanning program. A cylindrical hydrogen fuel tank with a double-layer structure, in which a 3mm-thick Al liner was reinforced by a 3mm-thick carbon-fibre reinforced plastic (CFRP) cover, was prepared. The tank had a 10-mm-long through crack in the Al liner made by pressure cycle test. To inspect the tank using the SQUID-NDE system, we adopted a low-frequency eddy current technique that enables to excite deep part in the Al liner. By applying an excitation field of 7.5 μT at 0.4 to 10 kHz to the tank from a double-D coil, the tank was scanned by the system while moving the HTS-SQUID gradiometer along curved surface of the tank in magnetically unshielded environment. Magnetic responses from the deep-lying crack in the tank were successfully detected by the system.

  9. Tank Inspection NDE Results for Fiscal Year 2014, Waste Tanks 26, 27, 28 and 33

    SciTech Connect

    Elder, J.; Vandekamp, R.

    2014-09-29

    Ultrasonic nondestructive examinations (NDE) were performed on waste storage tanks 26, 27, 28 and 33 at the Savannah River Site as a part of the “In-Service Inspection (ISI) Program for High Level Waste Tanks.” No reportable conditions were identified during these inspections. The results indicate that the implemented corrosion control program continues to effectively mitigate corrosion in the SRS waste tanks. Ultrasonic inspection (UT) is used to detect general wall thinning, pitting and interface attack, as well as vertically oriented cracks through inspection of an 8.5 inch wide strip extending over the accessible height of the primary tank wall and accessible knuckle regions. Welds were also inspected in tanks 27, 28 and 33 with no reportable indications. In a Type III/IIIA primary tank, a complete vertical strip includes scans of five plates (including knuckles) so five “plate/strips” would be completed at each vertical strip location. In FY 2014, a combined total of 79 plate/strips were examined for thickness mapping and crack detection, equating to over 45,000 square inches of area inspected on the primary tank wall. Of the 79 plate/strips examined in FY 2014 all but three have average thicknesses that remain at or above the construction minimum thickness which is nominal thickness minus 0.010 inches. There were no service induced reportable thicknesses or cracking encountered. A total of 2 pits were documented in 2014 with the deepest being 0.032 inches deep. One pit was detected in Tank 27 and one in Tank 33. No pitting was identified in Tanks 26 or 28. The maximum depth of any pit encountered in FY 2014 is 5% of nominal thickness, which is less than the minimum reportable criteria of 25% through-wall for pitting. In Tank 26 two vertical strips were inspected, as required by the ISI Program, due to tank conditions being outside normal chemistry controls for more than 3 months. Tank 28 had an area of localized thinning on the exterior wall of the

  10. Research and Evaluation of Advanced Nondestructive Examination (NDE) Methods for Addressing the Challenges of Inspecting Cast Austenitic Stainless Steel (CASS) Piping

    SciTech Connect

    Anderson, Michael T.; Cinson, Anthony D.; Crawford, Susan L.; Cumblidge, Stephen E.; Diaz, Aaron A.

    2009-07-01

    This Conference paper is for submission to the 7th International Conference on NDE in Relation to Structural Integrity for Nuclear and Pressurized Components, in Yokohama, Japan Specifically, this paper is being presented at this Conference on May 12-14, 2009.

  11. A stress wave based approach to NDE of logs for assessing potential veneer quality: Part I—small-diameter ponderosa pine.

    Treesearch

    Robert J. Ross; Susan W. Willits; William Von Segen; Terry Black; Brian K. Brashaw; Roy F. Pellerin

    1999-01-01

    Longitudinal stress wave nondestructive evaluation (NDE) techniques have been used in a variety of applications in the forest products industry. Recently, it has been shown that they can significantly aid in the assessment of log quality, particularly when they are used to predict performance of structural lumber obtained from a log. The purpose of the research...

  12. Explorer-II: Wireless Self-Powered Visual and NDE Robotic Inspection System for Live Gas Distribution Mains

    SciTech Connect

    Carnegie Mellon University

    2008-09-30

    Carnegie Mellon University (CMU) under contract from Department of Energy/National Energy Technology Laboratory (DoE/NETL) and co-funding from the Northeast Gas Association (NGA), has completed the overall system design, field-trial and Magnetic Flux Leakage (MFL) sensor evaluation program for the next-generation Explorer-II (X-II) live gas main Non-destructive Evaluation (NDE) and visual inspection robot platform. The design is based on the Explorer-I prototype which was built and field-tested under a prior (also DoE- and NGA co-funded) program, and served as the validation that self-powered robots under wireless control could access and navigate live natural gas distribution mains. The X-II system design ({approx}8 ft. and 66 lbs.) was heavily based on the X-I design, yet was substantially expanded to allow the addition of NDE sensor systems (while retaining its visual inspection capability), making it a modular system, and expanding its ability to operate at pressures up to 750 psig (high-pressure and unpiggable steel-pipe distribution mains). A new electronics architecture and on-board software kernel were added to again improve system performance. A locating sonde system was integrated to allow for absolute position-referencing during inspection (coupled with external differential GPS) and emergency-locating. The power system was upgraded to utilize lithium-based battery-cells for an increase in mission-time. The resulting robot-train system with CAD renderings of the individual modules. The system architecture now relies on a dual set of end camera-modules to house the 32-bit processors (Single-Board Computer or SBC) as well as the imaging and wireless (off-board) and CAN-based (on-board) communication hardware and software systems (as well as the sonde-coil and -electronics). The drive-module (2 ea.) are still responsible for bracing (and centering) to drive in push/pull fashion the robot train into and through the pipes and obstacles. The steering modules

  13. Deletion 16p13.11 uncovers NDE1 mutations on the non-deleted homolog and extends the spectrum of severe microcephaly to include fetal brain disruption

    PubMed Central

    Paciorkowski, Alex R; Keppler-Noreuil, Kim; Robinson, Luther; Sullivan, Christopher; Sajan, Samin; Christian, Susan L; Bukshpun, Polina; Gabriel, Stacy B; Gleeson, Joseph G; Sherr, Elliott H; Dobyns, William B

    2013-01-01

    Deletions of 16p13.11 have been associated with a variety of phenotypes, and have also been found in normal individuals. We report on two unrelated patients with severe microcephaly, agenesis of the corpus callosum, scalp rugae, and a fetal brain disruption (FBD)-like phenotype with inherited deletions of 16p13.11. The first patient was subsequently found on whole exome sequencing to have a nonsense mutation (p.R44X) in NDE1 on the non-deleted chromosome 16 homolog. We then undertook copy number studies of 16p13.11 and sequencing of NDE1 in nine additional patients with a similar severe microcephaly, agenesis of the corpus callosum, and FBD-like phenotype. The second patient was found to have an inherited deletion of the entire NDE1 gene combined with a frameshift mutation (c.1020-1021het_delGA) in the non-deleted NDE1. These observations broaden the phenotype seen in NDE1-related microcephaly to include FBD. These data also represent the second described syndrome, after Bernard-Soulier syndrome, where an autosomal recessive condition combines an inherited segmental duplication mediated deletion with a mutation in a gene within the non-deleted homolog. Finally, we performed informatics analysis of the 16p13.11 gene content, and found that there are many genes within the region with evidence for role(s) in brain development. Sequencing of other candidate genes in this region in patients with deletion 16p13.11 and more severe neurophenotypes may be warranted. PMID:23704059

  14. Fast NDE of Superconducting Magnet Wires using a Flow-Through SQUID Microscope with Coaxial Current Injection

    NASA Astrophysics Data System (ADS)

    Matthews, J.; Wellstood, F. C.; Weinstock, H.

    2007-03-01

    We have developed a cryocooled high-Tc SQUID microscope for fast non-destructive evaluation (NDE) of long wires, designed for detecting defects in superconducting magnet wire. A feedthrough mechanism pulls the wire at speeds of up to 20 cm/s through a thin mylar tube that separates the room temperature wire from the SQUID. In order to null the magnetic field from bulk current flow the current return path is coaxial with the wire. We present results on test wires and samples of NbTi superconducting wire. By comparison with analytical and numerical models, we extract information from the data, such as defect size and location, and also outline a method for fast automated detection of defects in long wires.

  15. A Recommended Methodology for Quantifying NDE/NDI Based on Aircraft Engine Experience (Le Projet de Methodologie Pour l’Evaluation du Controle Non- Destructif Fonde sur l’Experience Acquise sur les moteurs d’Avions)

    DTIC Science & Technology

    1993-04-01

    A Recommended Methodology for Quantifying NDE/NDI Based on Aircraft Engine Experience--Translation(Le Projet de Methodologie Pour l’Evaluation du Controle Non-Destructif Fonde sur l’Experience Acquise sur les moteurs d’Avions)

  16. KENNEDY SPACE CENTER, FLA. - In the Vehicle Assembly Building, Jim Landy, NDE specialist, examines flight crew lockers using flash thermography. He is screening the lockers for hidden damage underneath dings and dents that might occur during handling.

    NASA Image and Video Library

    2003-09-04

    KENNEDY SPACE CENTER, FLA. - In the Vehicle Assembly Building, Jim Landy, NDE specialist, examines flight crew lockers using flash thermography. He is screening the lockers for hidden damage underneath dings and dents that might occur during handling.

  17. KENNEDY SPACE CENTER, FLA. - In the Vehicle Assembly Building, Jim Landy, NDE specialist, sets up a flight crew lockers for flash thermography. He is screening the lockers for hidden damage underneath dings and dents that might occur during handling.

    NASA Image and Video Library

    2003-09-04

    KENNEDY SPACE CENTER, FLA. - In the Vehicle Assembly Building, Jim Landy, NDE specialist, sets up a flight crew lockers for flash thermography. He is screening the lockers for hidden damage underneath dings and dents that might occur during handling.

  18. KENNEDY SPACE CENTER, FLA. - In the Vehicle Assembly Building, Jim Landy, NDE specialist, performs flash thermography on flight crew lockers. He is screening the lockers for hidden damage underneath dings and dents that might occur during handling.

    NASA Image and Video Library

    2003-09-04

    KENNEDY SPACE CENTER, FLA. - In the Vehicle Assembly Building, Jim Landy, NDE specialist, performs flash thermography on flight crew lockers. He is screening the lockers for hidden damage underneath dings and dents that might occur during handling.

  19. Probability of Detection (POD) Analysis for the Advanced Retirement for Cause (RFC)/Engine Structural Integrity Program (ENSIP) Nondestructive Evaluation (NDE) System-Volume 1: Pod Analysis

    DTIC Science & Technology

    2000-01-01

    AFRL-ML-WP-TR-2001-4010 PROBABILITY OF DETECTION ( POD ) ANALYSIS FOR THE ADVANCED RETIREMENT FOR CAUSE (RFC)/ENGINE STRUCTURAL INTEGRITY PROGRAM...ENSIP) NONDESTRUCTIVE EVALUATION (NDE) SYSTEM DEVELOPMENT VOLUME 1 – POD ANALYSIS ALAN P. BERENS UNIVERSITY OF DAYTON RESEARCH INSTITUTE...and Subtitle Probability of Detection ( POD ) Analysis for the Advanced Retirement for Cause (RFC)/Engine Structural Integrity Program (ENSIP

  20. Finite Elements, Design Optimization, and Nondestructive Evaluation: A Review in Magnetics, and Future Directions in GPU-based, Element-by-Element Coupled Optimization and NDE

    DTIC Science & Technology

    2013-07-18

    Element Coupled Optimization and NDE S. Ratnajeevan H. Hoole1, Victor U. Karthik1, Sivamayam Sivasuthan1, Arunasalam Rahunanthan2, Ravi S...Department of Mathematics and Statistics, University of Toledo , Toledo , OH 43606-3390, USA. 3. The US Army Tank Automotive Research, Development and...PROGRAM ELEMENT NUMBER 6. AUTHOR(S) Paramsothy Jayakumar; Ravi Thyagarajan; Arunasalam Rahunanthan; Sivamayam Sivasuthan; Victor Karthik 5d

  1. Examination of Single- and Multi-Channel GPR Bridge Deck Condition Assessment Methods with Comparison to Complementary NDE Results

    NASA Astrophysics Data System (ADS)

    Romero, Francisco A.; Manacorda, Guido; Simi, Alessandro; Gucunski, Nenad; Parvardeh, Hooman

    2013-04-01

    other NDE technologies. Not only did all the single- and multi-channel system comparisons generate nearly identical deterioration maps when GPR results were compared and examined, but mapped results obtained from other NDE methods on the same deck were used to identify zones where corrosive environment (electrical resistivity - ER) elastic modulus (ultrasonic surface wave - USW), and identified delaminations (impact-echo - IE) had commonality with the GPR results. A summary of the equipment used, as well as general data collection and analysis procedures is provided for the GPR condition assessments. Brief descriptions of background and references to how the complementary NDT technologies are deployed, and how data are interpreted, are also discussed. Comparative maps for all technologies are used for illustrative purposes.

  2. A combined NDE-fatigue testing and three-dimensional image processing study of a SiC/SiC composite system

    NASA Astrophysics Data System (ADS)

    Abdul-Aziz, Ali; Ghosn, Louis J.; Baaklini, George Y.; Rauser, Richard W.; Zima, John D.

    2004-07-01

    Non destructive evaluation (NDE) is a critical technology for improving the quality of a component in a cost-sparing production environment. NDE detects variations in a material or a component without altering or damaging the test piece. Using these techniques to improve the production process requires characterization of the faults and their influence on the component performance. This task depends on the material properties and on the complexity of the component geometry. Hence, the NDE technique is applied to study the structural durability of ceramic matrix composite materials used in gas turbine engine applications. Matrix voids are common anomalies generated during the melt infiltration process. The effects of these matrix porosities are usually associated with a reduction in the initial overall composite stiffness and an increase in the thermal conductivity of the component. Furthermore, since the role of the matrix as well as the coating is to protect the fibers from the harsh engine environments, the current design approach is to limit the design stress level of CMC components to always be below the first matrix cracking stress. In this study, the effect of matrix porosity on the matrix cracking stress is evaluated using a combined fatigue tensile testing, NDE, and 3 D image processing approach. Computed Tomography (CT) is utilized as the NDE technique to characterize the initial matrix porosity"s locations and sizes in various CMC test specimens. The three dimensional volume rendering approach is exercised to construct the 3 D volume of the specimen based on the geometric modeling of the specimen's CT results using image analysis and geometric modeling software. The same scanned specimens are then fatigue tested to various maximum loads and temperatures to depict the matrix cracking locations in relation to the initial damage. The specimen are then re-scanned and checked for further anomalies and obvious changes in the damage state. Finally, rendered

  3. Application of Noise Cancelling and Damage Detection Algorithms in NDE of Concrete Bridge Decks Using Impact Signals

    SciTech Connect

    Zhang, Gang; Harichandran, Ronald S.; Ramuhalli, Pradeep

    2011-09-13

    Delamination is a commonly observed distress in concrete bridge decks. Among all the delamination detection methods, acoustic methods have the advantages of being fast and inexpensive. In traditional acoustic inspection methods, the inspector drags a chain along or hammers on the bridge deck and detects delamination from the 'hollowness' of the sounds. The signals are often contaminated by ambient traffic noise and the detection of delamination is highly subjective. This paper describes the performance of an impact-bases acoustic NDE method where the traffic noise was filtered by employing a noise cancelling algorithm and where subjectivity was eliminated by introducing feature extraction and pattern recognition algorithms. Different algorithms were compared and the best one was selected in each category. The comparison showed that the modified independent component analysis (ICA) algorithm was most effective in cancelling the traffic noise and features consisting of mel-frequency cepstral coefficients (MFCCs) had the best performance in terms of repeatability and separabillty. The condition of the bridge deck was then detected by a radial basis function (RBF) neural network. The performance of the system was evaluated using both experimental and field data. The results show that the selected algorithms increase the noise robustness of acoustic methods and perform satisfactorily if the training data is representative.

  4. Modelling NDE pulse-echo inspection of misorientated planar rough defects using an elastic finite element method

    SciTech Connect

    Pettit, J. R.; Lowe, M. J. S.; Walker, A. E.

    2015-03-31

    Pulse-echo ultrasonic NDE examination of large pressure vessel forgings is a design and construction code requirement in the power generation industry. Such inspections aim to size and characterise potential defects that may have formed during the forging process. Typically these defects have a range of orientations and surface roughnesses which can greatly affect ultrasonic wave scattering behaviour. Ultrasonic modelling techniques can provide insight into defect response and therefore aid in characterisation. However, analytical approaches to solving these scattering problems can become inaccurate, especially when applied to increasingly complex defect geometries. To overcome these limitations a elastic Finite Element (FE) method has been developed to simulate pulse-echo inspections of embedded planar defects. The FE model comprises a significantly reduced spatial domain allowing for a Monte-Carlo based approach to consider multiple realisations of defect orientation and surface roughness. The results confirm that defects aligned perpendicular to the path of beam propagation attenuate ultrasonic signals according to the level of surface roughness. However, for defects orientated away from this plane, surface roughness can increase the magnitude of the scattered component propagating back along the path of the incident beam. This study therefore highlights instances where defect roughness increases the magnitude of ultrasonic scattered signals, as opposed to attenuation which is more often assumed.

  5. Sub-frequency range stress wave factor NDE technique for assessing damage in fiber-epoxy composites

    NASA Astrophysics Data System (ADS)

    Hong, Gang

    This research aims at modifying, improving and calibrating the Stress Wave Factor Nondestructive Evaluation (SWF NDE) technique and applying it to a fiber epoxy composite material and other composite structures. In order to access the composite's integrity the Energy of SWF within a selected Sub Frequency Range (SFR) instead of the whole measured frequency range as of conventional SWF is used. This technique, introduced and examined herein and is termed the Sub Frequency Range Stress Wave Factors (SFR-SWF) and is tailored to improve the conventional SWF technique with respect to sensibility and accuracy. A series of controlled damage tests were performed, and relevant acousto-ultrasonic observations were conducted. The overall property of the composites subjected to hygrothermal degradation, the localized defects such as the surface crack and the historical damage were assessed with conventional SWF and SFR-SWF. The two methods are compared in detail. The hygrothermal degradation and surface crack experiments were also simulated using the finite element method. Dynamic numerical analysis was conducted to simulate the wave propagation process, both in time domain and frequency domain using the commercial finite element code ABAQUS. The numerical results were also evaluated via both SWF and SFR-SWF, and were compared with the results of experiments. Thus, the potential of SFR-SWF was evaluated. A general conclusion from this research is that the SFR-SWF has the better capability than that of the conventional SWF in assessing the composite's overall condition, localized defects and historical damage. Since there are still open questions regarding the physical understanding of the SWF and SFR-SWF, the finite element analysis provides confirmation for certain observed behaviors of the Acousto-Ultrasonic and SFR-SWF technique.

  6. Recent observations with air-coupled NDE in the frequency range of 650 kHz to 1.2 mHz.

    PubMed

    Blomme, E; Bulcaen, D; Declercq, F

    2002-05-01

    An air-coupled NDE-system has been used for the inspection and imaging of discontinuities and inhomogenities in different kinds of materials, such as coating variations on tissue, spot welds on steel, and air inclusions in metal plates and welds. The measurement system operates in either continuous or pulse mode at sound frequencies between 0.65 and 1.2 MHz. Air-coupled piezo-based transducers with matching layers are used to overcome the acoustic impedance gap with air.

  7. A distant real-time radar NDE technique for the in-depth inspection of glass fiber reinforced polymer-retrofitted concrete columns

    NASA Astrophysics Data System (ADS)

    Yu, Tzu-Yang; Buyukozturk, Oral

    2008-03-01

    A novel real-time radar NDE technique for the in-depth inspection of glass fiber reinforced polymer (GFRP)-retrofitted concrete columns is proposed. In this technique, continuous wave radar signals are transmitted in the far-field region (distant inspection), and reflected signals are collected by the same signal transmitter. Collected radar signals are processed by tomographic reconstruction methods for real-time image reconstruction. In-depth condition in the near-surface region of GFRP-concrete systems is revealed and evaluated by reconstructed images.

  8. TANK INSPECTION NDE RESULTS FOR FISCAL YEAR 2007INCLUDING WASTE TANKS 35, 36, 37, 38 AND 15

    SciTech Connect

    Elder, J

    2007-09-27

    Ultrasonic (UT) nondestructive examinations (NDE) were performed on waste storage tanks 35, 36, 37, 38 and 15 at the Savannah River Site as a part of the 'In-Service Inspection (ISI) Program for High Level Waste Tanks.' 1 The inspections were performed from the annular space of the waste storage tanks. The inspections included thickness mapping and crack detection scans on specified areas of the tanks covering all present and historic interface levels and selected welds with particular emphasis on the vapor space regions. Including the tanks in this report, all of the 27 Type III tanks at SRS have been inspected in accordance with the ISI plan. Of the four Type III tanks examined this year, all had areas of reportable thickness in either the Primary or Secondary tank. All of these areas on the primary tank are attributed to fabrication artifacts. None of the four Type III tanks examined this year showed evidence of service induced thinning on the primary wall. All four tanks had secondary wall and/or floor plates where the remaining thickness measured below the 10% wall loss criteria. Tank 15, a Type II, non-stress relieved, waste tank was also inspected this fiscal year as part of the ISI program. The same examination techniques were used on Tank 15 as on the Type III tanks. Tank 15 has been out of service due to leakage from stress corrosion cracking (SCC). Inspections were performed to validate known corrosion models and determine if crack growth occurred since the previous examination five years ago. Several cracks were found to have increased in length perpendicular to the weld seam. In the areas of the 27 Type III tanks inspected to date, ten tanks have reportable thickness in the primary wall and 17 have reportable thickness in the secondary tank walls or floor. All of the reportable thickness areas in the primary walls are from fabrication artifacts. Incipient pitting has been detected in five of the 27 Type III primary tanks. No cracking was detected in

  9. NDE of structural ceramics

    NASA Technical Reports Server (NTRS)

    Klima, S. J.; Vary, A.

    1986-01-01

    Radiographic, ultrasonic, scanning laser acoustic microscopy (SLAM), and thermo-acoustic microscopy techniques were used to characterize silicon nitride and silicon carbide modulus-of-rupture test specimens in various stages of fabrication. Conventional and microfocus X-ray techniques were found capable of detecting minute high density inclusions in as-received powders, green compacts, and fully densified specimens. Significant density gradients in sintered bars were observed by radiography, ultrasonic velocity, and SLAM. Ultrasonic attenuation was found sensitive to microstructural variations due to grain and void morphology and distribution. SLAM was also capable of detecting voids, inclusions and cracks in finished test bars. Consideration is given to the potential for applying thermo-acoustic microscopy techniques to green and densified ceramics. The detection probability statistics and some limitations of radiography and SLAM also are discussed.

  10. Advanced NDE Technology Program

    DTIC Science & Technology

    1992-08-01

    showed that leaky Lamb wave inspection of the adhesive joint is mainly sensitive to the property of the adherend plates and much less to those of the...and shape information from thermal wave images. The difficulty arises from the dispersive nature of thermal wave propagation, which in turn leads to...of an engine component. The generation laser would thermoelastically generate elastic waves in the part. These waves would propagate through the part

  11. [Nondestructive Evaluation (NDE) Capabilities

    NASA Technical Reports Server (NTRS)

    Born, Martin

    2010-01-01

    These poster boards display the United Space Alliance's (USA) systems and equipment used for Nondestructive Evaluation. These include: (1) the Robotic Inspection Facility, (2) CAT-Scan and Laminography, (3) Laser Surface Profilometry, (4) Remote Eddy Current, (5) Ultrasonic Phased Array, (7) Infrared Flash Thermography, and (8) Backscatter X-Ray (BSX)

  12. NDE of structural ceramics

    NASA Technical Reports Server (NTRS)

    Klima, S. J.; Vary, A.

    1986-01-01

    Radiographic, ultrasonic, scanning laser acoustic microscopy (SLAM), and thermo-acoustic microscopy techniques were used to characterize silicon nitride and silicon carbide modulus-of-rupture test specimens in various stages of fabrication. Conventional and microfocus X-ray techniques were found capable of detecting minute high density inclusions in as-received powders, green compacts, and fully densified specimens. Significant density gradients in sintered bars were observed by radiography, ultrasonic velocity, and SLAM. Ultrasonic attenuation was found sensitive to microstructural variations due to grain and void morphology and distribution. SLAM was also capable of detecting voids, inclusions and cracks in finished test bars. Consideration is given to the potential for applying thermo-acoustic microscopy techniques to green and densified ceramics. The detection probability statistics and some limitations of radiography and SLAM also are discussed.

  13. A scaleable integrated sensing and control system for NDE, monitoring, and control of medium to very large composite smart structures

    NASA Astrophysics Data System (ADS)

    Jones, Jerry; Rhoades, Valerie; Arner, Radford; Clem, Timothy; Cuneo, Adam

    2007-04-01

    NDE measurements, monitoring, and control of smart and adaptive composite structures requires that the central knowledge system have an awareness of the entire structure. Achieving this goal necessitates the implementation of an integrated network of significant numbers of sensors. Additionally, in order to temporally coordinate the data from specially distributed sensors, the data must be time relevant. Early adoption precludes development of sensor technology specifically for this application, instead it will depend on the ability to utilize legacy systems. Partially supported by the U.S. Department of Commerce, National Institute of Standards and Technology, Advanced Technology Development Program (NIST-ATP), a scalable integrated system has been developed to implement monitoring of structural integrity and the control of adaptive/intelligent structures. The project, called SHIELD (Structural Health Identification and Electronic Life Determination), was jointly undertaken by: Caterpillar, N.A. Tech., Motorola, and Microstrain. SHIELD is capable of operation with composite structures, metallic structures, or hybrid structures. SHIELD consists of a real-time processing core on a Motorola MPC5200 using a C language based real-time operating system (RTOS). The RTOS kernel was customized to include a virtual backplane which makes the system completely scalable. This architecture provides for multiple processes to be operating simultaneously. They may be embedded as multiple threads on the core hardware or as separate independent processors connected to the core using a software driver called a NAT-Network Integrator (NATNI). NATNI's can be created for any communications application. In it's current embodiment, NATNI's have been created for CAN bus, TCP/IP (Ethernet) - both wired and 802.11 b and g, and serial communications using RS485 and RS232. Since SHIELD uses standard C language, it is easy to port any monitoring or control algorithm, thus providing for legacy

  14. Fabrication and comparison of PMN-PT single crystal, PZT and PZT-based 1-3 composite ultrasonic transducers for NDE applications.

    PubMed

    Kim, Ki-Bok; Hsu, David K; Ahn, Bongyoung; Kim, Young-Gil; Barnard, Daniel J

    2010-08-01

    This paper describes fabrication and comparison of PMN-PT single crystal, PZT, and PZT-based 1-3 composite ultrasonic transducers for NDE applications. As a front matching layer between test material (Austenite stainless steel, SUS316) and piezoelectric materials, alumina ceramics was selected. The appropriate acoustic impedance of the backing materials for each transducer was determined based on the results of KLM model simulation. Prototype ultrasonic transducers with the center frequencies of approximately 2.25 and 5MHz for contact measurement were fabricated and compared to each other. The PMN-PT single crystal ultrasonic transducer shows considerably improved performance in sensitivity over the PZT and PZT-based 1-3 composite ultrasonic transducers. Copyright (c) 2010 Elsevier B.V. All rights reserved.

  15. PRELIMINARY ASSESSMENT OF NDE METHODS ON INSPECTION OF HDPE BUTT FUSION PIPING JOINTS FOR LACK OF FUSION WITH VALIDATION FROM MECHANICAL TESTING

    SciTech Connect

    Crawford, Susan L.; Doctor, Steven R.; Cinson, Anthony D.; Watts, Michael W.; Moran, Traci L.; Anderson, Michael T.

    2010-07-22

    Studies at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington, are being conducted to evaluate nondestructive examinations (NDE) coupled with mechanical testing of butt fusion joints in high density polyethylene (HDPE) pipe for assessing lack of fusion. The work provides information to the United States Nuclear Regulatory Commission (NRC) on the effectiveness of volumetric inspection techniques of HDPE butt fusion joints in Section III, Division 1, Class 3, buried piping systems in nuclear power plants. This paper describes results from preliminary assessments using ultrasonic and microwave nondestructive techniques and mechanical testing with the high speed tensile impact test and the bend test for determining joint integrity. A series of butt joints were fabricated in 3408, 12 inch (30.5 cm) IPS DR-11 HDPE material by varying the fusion parameters to create good joints and joints containing a range of lack of fusion conditions. Six of these butt joints were volumetrically examined with time of flight diffraction (TOFD), phased array (PA) ultrasound, and the Evisive microwave system. The outer diameter (OD) weld beads were removed for microwave evaluation and the pipes ultrasonically re-evaluated. In two of the six pipes both the outer and inner diameter (ID) weld beads were removed and the pipe joints re-evaluated. Several of the pipes were sectioned and the joints destructively evaluated with the following techniques: high speed tensile test, bend test, and focused immersion ultrasound on a joint section removed from the pipe coupled with slicing through the joint and examining the revealed surfaces. The fusion parameters, nondestructive, and destructive evaluation results will be correlated to validate the effectiveness of what each NDE technology detects and what each does not detect. This is an initial limited study which will aid in identifying key future work.

  16. Assessment of NDE Methods on Inspection of HDPE Butt Fusion Piping Joints for Lack of Fusion with Validation from Mechanical Testing

    SciTech Connect

    Anderson, Michael T.; Cinson, Anthony D.; Crawford, Susan L.; Doctor, Steven R.; Moran, Traci L.; Watts, Michael W.

    2010-12-01

    Studies at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington, are being conducted to evaluate nondestructive examinations (NDE) coupled with mechanical testing of butt fusion joints in high-density polyethylene (HDPE) pipe for assessing lack of fusion. The work provides information to the U.S. Nuclear Regulatory Commission (NRC) on the effectiveness of volumetric inspection techniques of HDPE butt fusion joints in Section III, Division 1, Class 3, buried piping systems in nuclear power plants. This paper describes results from preliminary assessments using ultrasonic and microwave nondestructive techniques and mechanical testing with the high-speed tensile impact test and the side-bend test for determining joint integrity. A series of butt joints were fabricated in 3408, 12-in. IPS DR-11 HDPE material by varying the fusion parameters to create good joints and joints containing a range of lack-of-fusion conditions. Six of these butt joints were volumetrically examined with time-of-flight diffraction (TOFD), phased-array (PA) ultrasound, and the Evisive microwave system. The outer-diameter weld beads were removed for the microwave inspection. In two of the four pipes, both the outer and inner weld beads were removed and the pipe joints re-evaluated. The pipes were sectioned and the joints destructively evaluated with the side-bend test by cutting portions of the fusion joint into slices that were planed and bent. The last step in this limited study will be to correlate the fusion parameters, nondestructive, and destructive evaluation results to validate the effectiveness of what each NDE technology detects and what each does not detect. The results of the correlation will be used in identifying any future work that is needed.

  17. Investigation of a Novel NDE Method for Monitoring Thermomechanical Damage and Microstructure Evolution in Ferritic-Martensitic Steels for Generation IV Nuclear Energy Systems

    SciTech Connect

    Nagy, Peter

    2013-09-30

    The main goal of the proposed project is the development of validated nondestructive evaluation (NDE) techniques for in situ monitoring of ferritic-martensitic steels like Grade 91 9Cr-1Mo, which are candidate materials for Generation IV nuclear energy structural components operating at temperatures up to ~650{degree}C and for steam-generator tubing for sodium-cooled fast reactors. Full assessment of thermomechanical damage requires a clear separation between thermally activated microstructural evolution and creep damage caused by simultaneous mechanical stress. Creep damage can be classified as "negligible" creep without significant plastic strain and "ordinary" creep of the primary, secondary, and tertiary kind that is accompanied by significant plastic deformation and/or cavity nucleation and growth. Under negligible creep conditions of interest in this project, minimal or no plastic strain occurs, and the accumulation of creep damage does not significantly reduce the fatigue life of a structural component so that low-temperature design rules, such as the ASME Section III, Subsection NB, can be applied with confidence. The proposed research project will utilize a multifaceted approach in which the feasibility of electrical conductivity and thermo-electric monitoring methods is researched and coupled with detailed post-thermal/creep exposure characterization of microstructural changes and damage processes using state-of-the-art electron microscopy techniques, with the aim of establishing the most effective nondestructive materials evaluation technique for particular degradation modes in high-temperature alloys that are candidates for use in the Next Generation Nuclear Plant (NGNP) as well as providing the necessary mechanism-based underpinnings for relating the two. Only techniques suitable for practical application in situ will be considered. As the project evolves and results accumulate, we will also study the use of this technique for monitoring other GEN IV

  18. A Review of NDE Methods for Detecting and Monitoring of Atmospheric SCC in Dry Cask Storage Canisters for Used Nuclear Fuel

    SciTech Connect

    Meyer, Ryan M.; Hanson, Brady D.; Sorenson, Ken B.

    2013-04-01

    Dry cask storage systems (DCSSs) for used nuclear fuel (UNF) were originally envisioned for storage periods of short duration (~ a few decades). However, uncertainty challenges the opening of a permanent repository for UNF implying that UNF will need to remain in dry storage for much longer durations than originally envisioned (possibly for centuries). Thus, aging degradation of DCSSs becomes an issue that may not have been sufficiently considered in the design phase and that can challenge the efficacy of very long-term storage of UNF. A particular aging degradation concern is atmospheric stress corrosion cracking (SCC) of DCSSs located in marine environments. In this report, several nondestructive (NDE) methods are evaluated with respect to their potential for effective monitoring of atmospheric SCC in welded canisters of DCSSs. Several of the methods are selected for evaluation based on their usage for in-service inspection applications in the nuclear power industry. The technologies considered include bulk ultrasonic techniques, acoustic emission, visual techniques, eddy current, and guided ultrasonic waves.

  19. Review of NDE Methods for Detection and Monitoring of Atmospheric SCC in Welded Canisters for the Storage of Used Nuclear Fuel

    SciTech Connect

    Meyer, Ryan M.; Pardini, Allan F.; Hanson, Brady D.; Sorenson, Ken B.

    2013-01-14

    Dry cask storage systems (DCSSs) for used nuclear fuel (UNF) were originally envisioned for storage periods of short duration (~ a few decades). However, uncertainty challenges the opening of a permanent repository for UNF implying that UNF will need to remain in dry storage for much longer durations than originally envisioned (possibly for centuries). Thus, aging degradation of DCSSs becomes an issue that may not have been sufficiently considered in the design phase and that can challenge the efficacy of very long-term storage of UNF. A particular aging degradation concern is atmospheric stress corrosion cracking (SCC) of DCSSs located in marine environments. In this report, several nondestructive (NDE) methods are evaluated with respect to their potential for effective monitoring of atmospheric SCC in welded canisters of DCSSs. Several of the methods are selected for evaluation based on their usage for in-service inspection applications in the nuclear power industry. The technologies considered include bulk ultrasonic techniques, acoustic emission, visual techniques, eddy current, and guided ultrasonic waves.

  20. The development of an interpretive methodology for the application of real-time acousto-ultrasonic NDE technique for monitoring damage in ceramic composites under dynamic loads

    NASA Astrophysics Data System (ADS)

    Tiwari, Anil

    Research effort was directed towards developing a near real-time acousto-ultrasonic (AU), nondestructive evaluation (NDE) tool study the failure mechanisms of ceramic composites. Progression damage is monitored in real-time by observing the changes in the received AU signal during the actual test. During the real-time AU test the AU signals are generated and received by the AU transducers attached to the specimen while it is being subjected to increasing quasi static loads or cyclic loads (10 Hz, R = 0.1). The received AU signals for 64 successive pulses were gated in the time domain (T = 40.96) and then averaged every second over ten load cycles and store in a computer file during fatigue tests. These averaged gated signal are representative of the damage state of the specimen at that point c its fatigue life. This is also the first major attempt in the development and application of real-time AU for continuously monitoring damage accumulation during fatigue without interrupting the test. The present work has verified the capability of the AU technique to assess the damage state in silicon carbide/calcium aluminosilicatt (SiC/CAS) and silicon carbide/magnesium aluminosilicate (SiC/MAS) ceramic composites. Continuous monitoring of damage initiation and progression under quasi-static ramp loading in tension to failure of unidirectional and cross-ply SiC/CAS and quasi-isotropic SiC/MAS ceramic composite specimens at room temperature was accomplished using near real-time AU parameters. The AU technique was shown to be able to detect the stress levels for the onset and saturation of matrix cracks, respectively. The critical cracking stress level is used as a design stress for brittle matrix composites operating at elevated temperatures. The AU technique has found that the critical cracking stress level is 10-15 percent below the level presently obtained for design purposes from analytical models. An acousto-ultrasonic stress-strain response (AUSSR) model for

  1. Improvements on FEA with a two-step simulation of experimental procedures in turbine blade crack detection in sonic IR NDE

    NASA Astrophysics Data System (ADS)

    Zhang, Ding; Han, Xiaoyan; Newaz, Golam; Favro, Lawrence D.; Thomas, Robert L.

    2013-01-01

    We showed our work on modeling turbine blade crack detection in Sonic Infrared (IR) Imaging with a method of creating flat crack surface in finite element analysis (FEA) in last year's QNDE paper. This modeling has been carried out continuously as part of model-assisted study on crack detection in aircraft engine turbine blades. We have presented that Sonic IR Imaging NDE is a viable method to detect defects in various structures. It combines ultrasound excitation for frictional heating in defects and infrared imaging to sense this heating, and thus to identify the defects. It is a fast wide-area imaging technology. It only takes a second to image a large area of a target sample. When an aircraft is in flight, the turbine engine blades operate under high temperature and high cyclic stresses. Thus, fatigue cracks can form after many hours of operation. Sonic IR Imaging can be used to detect such cracks. However, we still need to better understand contributions of parameters/factors in the crack detection process with Sonic IR Imaging. FEA modeling can help us to reveal certain aspects through the data it produces where experimental work cannot achieve. Upon the model we presented last year, a two-step simulation process was designed to simulate the important aspects in our experiments. These include a newly designed model for the ultrasound transducer which delivers mechanical energy to the sample and the implementation of static force while engaging the transducer to the sample. In this paper, we present the ideas and the results from the new model.

  2. NDE for heat engine ceramics

    NASA Technical Reports Server (NTRS)

    Klima, S. J.

    1984-01-01

    Radiographic, ultrasonic, and scanning laser acoustic microscopy (SLAM) techniques were used to characterize silicon nitride and silicon carbide MOR bars in various stages of fabrication. Conventional and microfocus x-ray techniques were found capable of detecting minute high density inclusions in as-received powders, green compacts, and fully densified specimens. Significant density gradients in sintered bars were observed by radiography, ultrasonic velocity, and SLAM. Ultrasonic attenuation was found sensitive to microstructural variations due to grain and void morphology and distribution. SLAM was also capable of detecting voids, inclusions, and cracks in finished test bars. It was determined that thermoacoustic microscopy techniques have promise for application to green and densified ceramics.

  3. Research in Quantitative NDE Techniques.

    DTIC Science & Technology

    1984-03-01

    Backi igs. Block 19 continued. transverse cracks in multilayered composites, and used to detect corrosion in multi- layered, metallic samples. Two...report. .. o l. . ,. . !i. tiI LIST 01,’ ILLUSTRATIONS I Detection of Corrosion in Multilayered Structure Using Acoustic Backscattering. 14 2 Reflection...in Epoxy Adhesive. Note similarity to results from corrosion as seen in Fig. 3. 17 5 Backscatter C-Scan of 150-lim-diam. W Particles Imbedded in Al

  4. Processing Waveform-Based NDE

    NASA Technical Reports Server (NTRS)

    Roth, Donald J (Inventor)

    2011-01-01

    A computer implemented process for simultaneously measuring the velocity of terahertz electromagnetic radiation in a dielectric material sample without prior knowledge of the thickness of the sample and for measuring the thickness of a material sample using terahertz electromagnetic radiation in a material sample without prior knowledge of the velocity of the terahertz electromagnetic radiation in the sample is disclosed and claimed. Utilizing interactive software the process evaluates, in a plurality of locations, the sample for microstructural variations and for thickness variations and maps the microstructural and thickness variations by location. A thin sheet of dielectric material may be used on top of the sample to create a dielectric mismatch. The approximate focal point of the radiation source (transceiver) is initially determined for good measurements.

  5. Ultrasonic NDE of Multilayered Structures

    SciTech Connect

    Quarry, M J; Fisher, K A; Lehman, S K

    2005-02-14

    This project developed ultrasonic nondestructive evaluation techniques based on guided and bulk waves in multilayered structures using arrays. First, a guided wave technique was developed by preferentially exciting dominant modes with energy in the layer of interest via an ultrasonic array. Second, a bulk wave technique uses Fermat's principle of least time as well as wave-based properties to reconstruct array data and image the multilayered structure. The guided wave technique enables the inspection of inaccessible areas of a multilayered structure without disassembling it. Guided waves propagate using the multilayer as a waveguide into the inaccessible areas from an accessible position. Inspecting multi-layered structures with a guided wave relies on exciting modes with sufficient energy in the layer of interest. Multilayered structures are modeled to determine the possible modes and their distribution of energy across the thickness. Suitable modes were determined and excited by designing arrays with the proper element spacing and frequency. Bulk wave imaging algorithms were developed to overcome the difficulties of multiple reflections and refractions at interfaces. Reconstruction algorithms were developed to detect and localize flaws. A bent-ray algorithm incorporates Fermat's principle to correct time delays in the ultrasonic data that result from the difference in wave speeds in each layer and refractions at the interfaces. A planar wave-based algorithm was developed using the Green function for the multilayer structure to enhance focusing on reception for improved imaging.

  6. Shearography NDE of NASA COPV

    NASA Technical Reports Server (NTRS)

    Newman, John W.; Santos, Fernando; Saulsbury, Regor; Koshti, Ajay; Russell, Rick; Regez, Brad

    2006-01-01

    1. 21 Composite Over-wrapped Pressure Vessels (COPV) consisting of Kevlar Space Shuttle Fleet Leaders and Graphite COPV were inspected at NASA WSTF, NM from Sept. 12 through Sept 16. 2. The inspection technique was Pressurization Shearography, tests designed to image composite material damage, degradation or design flaws leading to stress concentrations in the axial or hoop strain load path. 3. The defect types detected consisted of the following: a) Intentional impact damage with known energy. b) Un-intentional impact damage. c) Manufacturing defects. 4. COPV design features leading to strain concentrations detected include: a) Strain concentrations at bosses due to fiber closure pattern. b) Strain concentrations in body of COPV due to fiber wrap pattern. c) Strain concentrations at equator due to liner weld/fiber lay-up.

  7. High Temperature SHM/NDE

    DTIC Science & Technology

    2009-09-04

    durability and reliability Integrated Sensors High Temperature network (e.g. silicon carbide) AFOSR-MURI Functionally Graded Hybrid Composites...Strain under voltage potential •  Produce potential when strained + + + + - - - - + + + + - - - - STANDARD PZTs Sensors...PI/ PZT /SWNT   Texas A&M (SO) AFOSR-MURI Functionally Graded Hybrid Composites Sensors Development: Nanomaterials Conductivity changes Strain

  8. NDE of transparent protective panels

    NASA Astrophysics Data System (ADS)

    Barnard, Dan; Margetan, Frank J.; Chiou, C.-P.; Herman, Aaron; Pavel, Brittney; Chakrapani, Sunil K.

    2015-03-01

    In this paper we discuss nondestructive testing of five varieties of transparent armor panels fabricated from layers of glass, polymer and adhesive. The emphasis is on characterizing fabrication anomalies, such as lack of uniform layer thickness, rather than on damage detection. We report measurements of sound speed and attenuation on single-layer specimens of the polymer and the two types of glass used in the panels. We then discuss the results of various nondestructive studies of the panels, beginning with 225 KHz air-coupled ultrasonic testing (ACUT) and 5-MHz ultrasonic immersion testing. For all panels ultrasonic through-transmission C-scans reveal interesting patterns of signal amplitude and time-of-flight variations. These are traced to lateral changes in adhesive thickness within the panels. For one panel, adhesive sound speed, attenuation and density are deduced by analyzing UT immersion pulse/echo and pitch/catch data. Adhesive thickness variations manifest themselves differently in the two types of ultrasonic inspections. At the immersion inspection frequency adhesive attenuation dominates, so regions with thicker adhesive always have the smallest through-transmitted response. At ACUT frequencies reverberation echoes within the adhesive layer superimpose with echoes from other sound paths, and an increase in adhesive thickness can result in either an increase or decrease in through-transmitted amplitude. A simple model to account for such signal superposition is developed and found to be in qualitative agreement with the results of the ACUT inspections. The adhesive thickness variations cause the surfaces within the panel to be non-planar, leading to stresses on the various layers. We demonstrate the use of Terahertz-ray (T-ray) electromagnetic inspection to map the surface undulations of the thin glass outer layer in one of the panels. Bending stresses are estimated from the undulations and, at some locations, found to be at or near the levels that would cause fracture.

  9. Noncontacting NDE for materials characterization

    SciTech Connect

    Telschow, K.L.

    1995-10-01

    This report describes research performed at the Idaho National Engineering Laboratory from May 1983 to September 1995, funded by the Interior Department`s Bureau of Mines, on ultrasonic methods (particularly noncontacting methods) for nondestructive evaluation and process control. The abilities of ultrasonic techniques to measure microstructural features in metals, ceramics, and composite materials were demonstrated. A major emphasis in this project was the development of noncontacting ultrasonic techniques, based on laser generation and detection of elastic waves, for process monitoring and control in high-temperature, harsh environments without close coupling to the material being processed. Laser ultrasonic measurements were utilized for in situ process monitoring during ceramic sintering, high temperature annealing, and molten metal solidification.

  10. Normal conducting transfer coil for SQUID NDE

    NASA Astrophysics Data System (ADS)

    Kondo, Tadayuki; Itozaki, Hideo

    2004-03-01

    We have investigated the performance of a normal conducting transfer coil (n-coil) for nondestructive evaluation with a SQUID. The transfer efficiency, which depends on frequency and wire impedance, has been calculated for several coil designs to determine the performance of the n-coil. We have fabricated a 30 mm diameter n-coil and examined its performance with a high-TC SQUID. If both the pick-up coil and the input coil have 50 turns, then at high frequencies the magnetic field produced by the input coil becomes 50% of the magnetic field at the pick-up coil, with a low cut-off frequency of 2 kHz. The experimental result agrees well with a numerical calculation, which suggests a magnitude of magnetic field detected by our SQUID equal to the magnitude of the quasi-uniform magnetic field produced by the input coil. We also confirmed that the thermal noise of the n-coil, produced by its normal resistance, does not become higher than the intrinsic magnetic field noise of the SQUID.

  11. Advanced NDE Technologies for Powder Metal Components

    SciTech Connect

    Martin, P; Haskins, J; Thomas, G; Dolan, K

    2003-05-01

    Nondestructive evaluation encompasses numerous technologies that assess materials and determine important properties. This paper demonstrates the applicability of several of these technologies to the field of powder metallurgy. The usual application of nondestructive evaluation is to detect and quantify defects in fully sintered product. But probably its most appealing role is to sense problems earlier in the manufacturing process to avoid making defects at all. Also nondestructive evaluation can be incorporated into the manufacturing processes to monitor important parameters and control the processes to produce defect free product. Nondestructive evaluation can characterize powders, evaluate components in the green state, monitor the sintering process, and inspect the final component.

  12. Signal Processing in Ultrasonic NDE (Nondestructive Evaluation)

    DTIC Science & Technology

    1986-07-24

    ECL ASSI FICATION, DOWNGRADING A SCHEDULE 16. DISTRIBUTION STATEMENT (of this Report) Approved f or publiCo release; DI distribuik.on Ulimi’ite(d...1983. ൭. Kadaba, M. P., Bhagat, P. K., and Wu, V. C., Attenuation and Backscattering of Ultrasound in Freshly Excised Animal Tissue, V / Trans.. dl

  13. Noncontacting ultrasonic and electromagnetic HTS tape NDE

    SciTech Connect

    Telschow, K.L.; Bruneel, F.W.; Walter, J.B.; Koo, L.S.

    1996-10-01

    Two noncontacting nondestructive evaluation techniques (electromagnetic and ultrasonic) for inspection of high temperature superconducting tapes are described. Results for Ag-clad BSCCO tapes are given.

  14. Surgical Nondestructive Evaluation (SuNDE)

    DTIC Science & Technology

    2011-07-01

    borescope, and the method can‟t consistently detect cracks smaller that about 0.25 inches. If a High Frequency Eddy Current (HFEC) method utilizing...current, specifically remote ultrasonic pulse echo, hybrid (non-contact/contact) through-transmission ultrasound, and remote digital radiography were...inspection modalities including surgical eddy current, through transmission and pulse echo ultrasound, and digital radiography . These modalities are

  15. Near Infrared (nir) Imaging for Nde

    NASA Astrophysics Data System (ADS)

    Diamond, G. G.; Pallav, P.; Hutchins, D. A.

    2008-02-01

    A novel application of near infrared (NIR) signals is presented, which can be used to provide images of many different materials and objects. It is effectively a very low cost non-ionising alternative to many applications currently being investigated using electromagnetic waves at other frequencies, such as THz and X-ray imaging. This alternative technique can be realised by very simple and inexpensive electronics and is inherently far more portable and easy to use. Transmission imaging results from this technique are presented from examples industrial quality control, food inspection and various security applications, and the results compared to existing techniques. In addition, this technique can be used in through-transmission mode on biological and medical samples, and images are presented that differentiate between not only flesh and bone, but also various types of soft tissue.

  16. NONDESTRUCTIVE EVALUATION (NDE) OF DAMAGED STRUCTURAL CERAMICS

    SciTech Connect

    Brennan, R. E.; Green, W. H.; Sands, J. M.; Yu, J. H.

    2009-03-03

    A combination of destructive and nondestructive testing methods was utilized to evaluate the impact velocity and energy conditions that caused fracture in alumina structural ceramics. Drop tower testing was used for low velocity impact with a high mass indenter and fragment simulating projectile testing was used for high velocity impact with a low mass projectile. The damaged samples were nondestructively evaluated using digital radiography and ultrasound C-scan imaging. The bulk damage detected by these techniques was compared to surface damage observed by visual inspection.

  17. IR Thermography NDE of ISS Radiator Panels

    NASA Technical Reports Server (NTRS)

    Koshti, Ajay; Winfree, William; Morton, Richard; Wilson, Walter; Reynolds, Gary

    2010-01-01

    The presentation covers an active and a passive infrared (IR) thermography for detection of delaminations in the radiator panels used for the International Space Station (ISS) program. The passive radiator IR data was taken by a NASA astronaut in an extravehicular activity (EVA) using a modified FLIR EVA hand-held camera. The IR data could be successfully analyzed to detect gross facesheet disbonds. The technique used the internal hot fluid tube as the heat source in analyzing the IR data. Some non-flight ISS radiators were inspected using an active technique of IR flash thermography to detect disbond of face sheet with honeycomb core, and debonds in facesheet overlap areas. The surface temperature and radiated heat emission from flight radiators is stable during acquisition of the IR video data. This data was analyzed to detect locations of unexpected surface temperature gradients. The flash thermography data was analyzed using derivative analysis and contrast evolutions. Results of the inspection are provided.

  18. Emerging NDE Technology for aging aircraft

    SciTech Connect

    Moore, D.G.; Perry, R.L.

    1998-03-01

    This paper presents an overview of several emerging nondestructive evaluation technologies that are being employed or considered for use to inspect commercial transport, commuter aircraft and military aircraft. An overview of the Federal Aviation Administration (FAA) Airworthiness Assurance NDI Validation Center (AANC) is described and how AANC teams with industry, universities, and other federal entities to assess these technologies.

  19. Low Temperature SQUID for NDE Applications

    NASA Technical Reports Server (NTRS)

    Wincheski, Buzz (Technical Monitor); Selim, Raouf

    2003-01-01

    We have developed a low temperature SuperConducting Quantum Interference Device - SQUID measurement system for detection of defects deep under the surface of aluminum structures using eddy current techniques. The system uses a two dimensional planar inducer with two different excitation frequencies to induce a current in the sample. We have developed a data analysis software program that enabled us to distinguish between round defects (holes), straight defects (slots) and slots close to holes simulating cracks starting from rivets in aluminum structures. We were able to detect defects that are 8mm below the surface. We have also measured the change in phase of the detected signal as a function of depth of the defect. This relationship can be used to determine the depth of hidden flaws. Using this analysis software with the high temperature SQUID system at NASA Langley we were able to detect slots close to holes in layered aluminum sample.

  20. Large Array SQUID Magnetometer for NDE

    DTIC Science & Technology

    1993-04-27

    responsible for the magnetic precursor to plastic flow in ferromagnetic materials. --Determine how the magnetic precursor correlates with Barkhausen noise...Demonstrate the multiple-channel SQUIDs can localize the sites in the sample where individual stress-induced Barkhausen jumps are occurring. 1Il

  1. NDE of simulated Space Shuttle tile disbonds

    NASA Technical Reports Server (NTRS)

    Ahlberg, L.; Tittmann, B. R.; Elsley, R. K.

    1982-01-01

    A technique which involves the use of ultrasonic Lamb waves for assaying the structural integrity of adhesive bonds between layered materials on thin metal plates, particularly with regard to the Shuttle TPS, is presented. The Lamb waves are generated by a pulse impact, resulting in surface waves propagating radially at 2.4 mm/microsec. Trials were performed with the sound waves applied to samples, of aluminum similar to the Orbiter external skin, which were coated with Teflon and a RTV silicone screed. The goal was to detect localized debonded areas or potentially debonded areas, which, during reentry, could result in blistering of the aluminum skin. The ultrasonic probes are described, noting the usage of broadband ultrasonic harmonics and a minicomputer processor. The testing system was found to accurately identify weakened bonds by the ratio of high and low frequency component areas of the received signal of the Lamb waves sent across the surface.

  2. Near Infrared (nir) Spectral Imaging for Nde

    NASA Astrophysics Data System (ADS)

    Diamond, G. G.; Hutchins, D. A.; Pallav, P.; Gohel, R.

    2009-03-01

    A novel technique of NIR imaging is presented that gives access to most of the applications currently published as being solely suitable for terahertz waves. This technique also affords the means to provide simultaneous insitu chemical-bond analysis and simultaneously combine chemical/spectral identification with imaging. The two separate features of the technique can be combined in a data fusion that produces a conventional image with chemical data etc superimposed (e.g. via false colours on the image) by imaging software. The technique itself uses NIR beams wavelengths found in ordinary domestic remote controls (circa 850 nm) and various signal recovery techniques commonly found in astronomy. This alternative technique can be realised by very simple and inexpensive electronics and is inherently far more portable and easy to use and no special sources are required. Transmission imaging results from this technique are presented from several industrial examples and various security applications and are compared and contrasted directly with their terahertz-derived counterparts. It would appear possible to very cheaply and simply emulate the performance of commercial terahertz systems at a fraction of the cost and with greatly reduced processing times. Also, unlike terahertz, this technique can penetrate bulk water and high humidity atmospheres and be used in transmission mode on biological and medical samples. To illustrate this point, several results are presented of non-ionising x-ray type images that even differentiate between separate types of soft tissue.

  3. Ford Motor Company NDE facility shielding design.

    PubMed

    Metzger, Robert L; Van Riper, Kenneth A; Jones, Martin H

    2005-01-01

    Ford Motor Company proposed the construction of a large non-destructive evaluation laboratory for radiography of automotive power train components. The authors were commissioned to design the shielding and to survey the completed facility for compliance with radiation doses for occupationally and non-occupationally exposed personnel. The two X-ray sources are Varian Linatron 3000 accelerators operating at 9-11 MV. One performs computed tomography of automotive transmissions, while the other does real-time radiography of operating engines and transmissions. The shield thickness for the primary barrier and all secondary barriers were determined by point-kernel techniques. Point-kernel techniques did not work well for skyshine calculations and locations where multiple sources (e.g. tube head leakage and various scatter fields) impacted doses. Shielding for these areas was determined using transport calculations. A number of MCNP [Briesmeister, J. F. MCNPCA general Monte Carlo N-particle transport code version 4B. Los Alamos National Laboratory Manual (1997)] calculations focused on skyshine estimates and the office areas. Measurements on the operational facility confirmed the shielding calculations.

  4. Integration of NDE Reliability and Fracture Mechanics

    SciTech Connect

    Becker, F. L.; Doctor, S. R.; Heas!er, P. G.; Morris, C. J.; Pitman, S. G.; Selby, G. P.; Simonen, F. A.

    1981-03-01

    The Pacific Northwest Laboratory is conducting a four-phase program for measuring and evaluating the effectiveness and reliability of in-service inspection (lSI} performed on the primary system piping welds of commercial light water reactors (LWRs). Phase I of the program is complete. A survey was made of the state of practice for ultrasonic rsr of LWR primary system piping welds. Fracture mechanics calculations were made to establish required nondestrutive testing sensitivities. In general, it was found that fatigue flaws less than 25% of wall thickness would not grow to failure within an inspection interval of 10 years. However, in some cases failure could occur considerably faster. Statistical methods for predicting and measuring the effectiveness and reliability of lSI were developed and will be applied in the "Round Robin Inspections" of Phase II. Methods were also developed for the production of flaws typical of those found in service. Samples fabricated by these methods wilI be used in Phase II to test inspection effectiveness and reliability. Measurements were made of the influence of flaw characteristics {i.e., roughness, tightness, and orientation) on inspection reliability. These measurernents, as well as the predictions of a statistical model for inspection reliability, indicate that current reporting and recording sensitivities are inadequate.

  5. Quantitative NDE in the nuclear industry

    SciTech Connect

    Clough, R.B.

    1983-01-01

    This book presents the papers given at a conference on the use of nondestructive testing in the nuclear industry. Topics considered at the conference included probabilistic risk assessment, nondestructive tests of reactor pressure vessels, international safeguard implementation, the nondestructive testing of steam generators, the nondestructive testing of fuel materials, the nondestructive testing of primary pressure piping, applications of nondestructive testing technology to fuel materials safeguards and quality control, industrial radiography, and advanced nondestructive testing applications programs.

  6. NDE of composite seismic retrofits to bridges

    NASA Astrophysics Data System (ADS)

    Johnson, E. C.; Nokes, J. P.; Hawkins, G. F.

    1999-12-01

    Composite materials are being used for bridge column seismic retrofits and to rehabilitate other concrete structures. There are three different manufacturing methods for applying composites to concrete columns which are outlined in this paper. Each method has the potential for creating debonds at the composite-concrete interface and within the composite itself. Thermography is a non-destructive evaluation technique which can be used to image debonds below the composite surface. Data from thermographic tests of a variety of retrofit applications, which include examples for each of the three aforementioned manufacturing processes, are presented.

  7. Reflection Acoustic Microscopy for Micro-NDE.

    DTIC Science & Technology

    1983-02-01

    WORDS (Coni, wu rere side. 14 It noeeeey And Idenify1 by block esife) Nondestructive Evaluation Acoustic Microscopy I Subsurface Imaging Pulsecio Cmrsin... subsurface imaging is presented and it is shown that with such lenses it is possible to obtain good focussing performance over a wide depth range...typically few millimeters at 50 MHz. A major problem in subsurface imaging derives from the large reflection obtained frnm the surface, and the small amount

  8. NDE of simulated Space Shuttle tile disbonds

    NASA Technical Reports Server (NTRS)

    Ahlberg, L.; Tittmann, B. R.; Elsley, R. K.

    1982-01-01

    A technique which involves the use of ultrasonic Lamb waves for assaying the structural integrity of adhesive bonds between layered materials on thin metal plates, particularly with regard to the Shuttle TPS, is presented. The Lamb waves are generated by a pulse impact, resulting in surface waves propagating radially at 2.4 mm/microsec. Trials were performed with the sound waves applied to samples, of aluminum similar to the Orbiter external skin, which were coated with Teflon and a RTV silicone screed. The goal was to detect localized debonded areas or potentially debonded areas, which, during reentry, could result in blistering of the aluminum skin. The ultrasonic probes are described, noting the usage of broadband ultrasonic harmonics and a minicomputer processor. The testing system was found to accurately identify weakened bonds by the ratio of high and low frequency component areas of the received signal of the Lamb waves sent across the surface.

  9. Piezoelectric paint sensor for ultrasonic NDE

    NASA Astrophysics Data System (ADS)

    Li, X.; Zhang, Y.

    2007-04-01

    This paper deals with a distributed acoustic emission sensing method, which is especially suitable for piezoelectric paint. Piezoelectric paint is a composite piezoelectric material that is comprised of tiny piezoelectric particles randomly dispersed within a polymer matrix phase. An overview of the distributed acoustic emission sensing method for defect monitoring is given in this paper. The use of piezoelectric materials for ultrasonic signal measurements is next discussed along with a series of ultrasonic tests performed to verify the ultrasonic sensing capability of piezoelectric paint. To examine the mechanism of the distributed acoustic emission sensing method for crack initiation detection, the results of a finite element simulation based study is presented in this paper. The finite element model used in the parametric study is calibrated with experimental data. The effect of sensor numbers included in the array has been studied using both simulation and experimental data. Based on the preliminary results of this study, piezoelectric paint sensor appears to hold a potential for use in on-line monitoring of cracks such as those caused by fatigue in metal structures although more work is still needed before successful practical application can be made.

  10. Ultrasonic stair case array for NDE

    NASA Astrophysics Data System (ADS)

    Oliver, K.; Tittmann, B. R.; Kropf, M.

    2006-03-01

    In this paper we present the results on the design of a unique two-dimensional phased array with low channel applications for imaging defects on a metal surface. First, basic transducer calculations will be shown. Followed by the results of important phased array variables, such as focusing, and angle beam sweeping ability, The final design will be given. Next the computer simulation results will be discussed. These results will indicate the performance of the actual array. The second half of the paper will be devoted to a discussion on the phased array testing results with a demonstration phased array.

  11. NDE Imaging of Time Differential Terahertz Waves

    NASA Technical Reports Server (NTRS)

    Trinh, Long B.

    2008-01-01

    Natural voids are present in the vicinity of a conathane interface that bonds two different foam materials. These voids are out of focus with the terahertz imaging system and multiple optical reflections also make it difficult to determine their depths. However, waves passing through the top foam article at normal incidence are partially reflected at the denser conathane layer prior to total reflection at the tank s wall. Reflections embedded in the oscillating noise segment prior to the main signals can be extracted with dual applications of filtering and time derivative. Void's depth is computed from direct path's time of flight.

  12. Automation of NDE on RSRM Metal Components

    NASA Technical Reports Server (NTRS)

    Hartman, John; Kirby, Mark; McCool, Alex (Technical Monitor)

    2002-01-01

    An automated eddy current system has been designed and built, and is being implemented to inspect RSRM (Space Shuttle) metal components. The system provides a significant increase in inspection reliability, as well as other benefits such as data storage, chemical waste reduction and reduction in overall process time. This paper is in viewgraph form.

  13. Theoretical Studies in Nondestructive Evaluation (NDE)

    DTIC Science & Technology

    1985-04-01

    2) will be emphasized. Finally, various unsolved problems will be introduced and the possible direction of future work in the field will be...Table III ) and equation (6) used to cal- • culate the flaw diameter. Table III . Average Spacing of Minima in the Backscattering Spectra from...formulation of the eddy current signal for an absolute-type eddy current probe. III . FACTORS INFLUENCING THE INTERROGATING FIELD Equation (1) can

  14. KENNEDY SPACE CENTER, FLA. - In the Orbiter Processing Facility, Jim Landy (left), NDE specialist with United Space Alliance (USA), prepares to examine a Reinforced Carbon Carbon panel using flash thermography. Helping out, at right, is Dan Phillips, also with USA. Attached to the leading edge of the wing of the orbiters, the gray carbon composite RCC panels have sufficient strength to withstand the aerodynamic forces experienced during launch and reentry, which can reach as high as 800 pounds per square foot. The operating range of RCC is from minus 250º F to about 3,000º F, the temperature produced by friction with the atmosphere during reentry.

    NASA Image and Video Library

    2003-09-09

    KENNEDY SPACE CENTER, FLA. - In the Orbiter Processing Facility, Jim Landy (left), NDE specialist with United Space Alliance (USA), prepares to examine a Reinforced Carbon Carbon panel using flash thermography. Helping out, at right, is Dan Phillips, also with USA. Attached to the leading edge of the wing of the orbiters, the gray carbon composite RCC panels have sufficient strength to withstand the aerodynamic forces experienced during launch and reentry, which can reach as high as 800 pounds per square foot. The operating range of RCC is from minus 250º F to about 3,000º F, the temperature produced by friction with the atmosphere during reentry.

  15. KENNEDY SPACE CENTER, FLA. - In the Orbiter Processing Facility, Jim Landy, NDE specialist with United Space Alliance (USA), watches a monitor off-screen to examine a Reinforced Carbon Carbon panel using flash thermography. Attached to the leading edge of the wing of the orbiters, the gray carbon composite RCC panels have sufficient strength to withstand the aerodynamic forces experienced during launch and reentry, which can reach as high as 800 pounds per square foot. The operating range of RCC is from minus 250º F to about 3,000º F, the temperature produced by friction with the atmosphere during reentry.

    NASA Image and Video Library

    2003-09-09

    KENNEDY SPACE CENTER, FLA. - In the Orbiter Processing Facility, Jim Landy, NDE specialist with United Space Alliance (USA), watches a monitor off-screen to examine a Reinforced Carbon Carbon panel using flash thermography. Attached to the leading edge of the wing of the orbiters, the gray carbon composite RCC panels have sufficient strength to withstand the aerodynamic forces experienced during launch and reentry, which can reach as high as 800 pounds per square foot. The operating range of RCC is from minus 250º F to about 3,000º F, the temperature produced by friction with the atmosphere during reentry.

  16. NDE Research At Nondestructive Measurement Science At NASA Langley

    DTIC Science & Technology

    2007-11-02

    Attenuation Measurements on LuBa-CuoOy and HoBa-Cu.O-, Keun J. Sun, Moises Levy, Bimal K. Sarma, H. C. Ku, H. D. Yang, R. N. Shelton , R. W. McCallum, and...technique gives the heat flux through the back surface of the conductor. (1) Quinn , M. T., Hribar, J. R., Ruiz, R. L.r Hawkins, G. F., "Thermographic...Yang , R. N. Shelton , R. W. McCallum , and P. Klavins Ames Laboratory — USDOE and Department of Physics Iowa State University Ames, IA 50011 (J«/j

  17. NDE of Space Shuttle Solid Rocket Motor field joint

    NASA Astrophysics Data System (ADS)

    Johnston, Patrick H.

    One of the most critical areas for inspection in the Space Shuttle Solid Rocket Motors is the bond between the steel case and rubber insulation in the region of the field joints. The tang-and-clevis geometry of the field joints is sufficiently complex to prohibit the use of resonance-based techniques. One approach we are investigating is to interrogate the steel-insulation bondline in the tang and clevis regions using surface-travelling waves. A low-frequency contact surface wave transmitting array transducer is under development at our laboratory for this purpose. The array is placed in acoustic contact with the steel and surface waves are launched on the inside surface or the clevis leg which propagate along the steel-insulation interface. As these surface waves propagate along the bonded surface, the magnitude of the ultrasonic energy leaking into the steel is monitored on the outer surface of the case. Our working hypothesis is that the magnitude of energy received at the outer surface of the case is dependent upon the integrity of the case-insulation bond, with less attenuation for propagation along a disbond due to imperfect acoustic coupling between the steel and rubber. Measurements on test specimens indicate a linear relationship between received signal amplitude and the length of good bend between the transmitter and receiver, suggesting the validity of this working hypothesis.

  18. Comparative analysis of NDE techniques with image processing

    NASA Astrophysics Data System (ADS)

    Rathod, Vijay R.; Anand, R. S.; Ashok, Alaknanda

    2012-12-01

    The paper reports comparative results of nondestructive testing (NDT) based experimentation done on created flaws in the casting at the Central Foundry Forge Plant (CFFP) of Bharat Heavy Electrical Ltd. India (BHEL). The present experimental study is aimed at comparing the evaluation of image processing methods applied on the radiographic images of welding defects such as slag inclusion, porosity, lack-of-root penetration and cracks with other NDT methods. Different image segmentation techniques have been proposed here for identifying the above created welding defects. Currently, there is a large amount of research work going on in the field of automated system for inspection, analysis and detection of flaws in the weldments. Comparison of other NDT methods and application of image processing on the radiographic images of weld defects are aimed to detect defects reliably and to make accept/reject decisions as per the international standard.

  19. Eddy-current NDE inverse problem with sparse grid algorithm

    NASA Astrophysics Data System (ADS)

    Zhou, Liming; Sabbagh, Harold A.; Sabbagh, Elias H.; Murphy, R. Kim; Bernacchi, William; Aldrin, John C.; Forsyth, David; Lindgren, Eric

    2016-02-01

    In model-based inverse problems, the unknown parameters (such as length, width, depth) need to be estimated. When the unknown parameters are few, the conventional mathematical methods are suitable. But the increasing number of unknown parameters will make the computation become heavy. To reduce the burden of computation, the sparse grid algorithm was used in our work. As a result, we obtain a powerful interpolation method that requires significantly fewer support nodes than conventional interpolation on a full grid.

  20. Nuclear Technology Series. Course 26: Nondestructive Examination (NDE) Techniques I.

    ERIC Educational Resources Information Center

    Center for Occupational Research and Development, Inc., Waco, TX.

    This technical specialty course is one of thirty-five courses designed for use by two-year postsecondary institutions in five nuclear technician curriculum areas: (1) radiation protection technician, (2) nuclear instrumentation and control technician, (3) nuclear materials processing technician, (4) nuclear quality-assurance/quality-control…

  1. Application of NDE methods to green ceramics: initial results

    SciTech Connect

    Kupperman, D.S.; Karplus, H.B.; Poeppel, R.B.; Ellingson, W.A.; Berger, H.; Robbins, C.; Fuller, E.

    1984-03-01

    This paper describes a preliminary investigation to assess the effectiveness of microradiography, ultrasonic methods, nuclear magnetic resonance, and neutron radiography for the nondestructive evaluation of green (unfired), ceramics. Objective is to obtain useful information on defects, cracking, delaminations, agglomerates, inclusions, regions of high porosity, and anisotropy.

  2. Application of NDE methods to green ceramics: initial results

    SciTech Connect

    Kupperman, D.S.; Karplus, H.B.; Poeppel, R.B.; Ellingson, W.A.; Berger, H.; Robbins, C.; Fuller, E.

    1983-01-01

    The effectiveness of microradiography, ultrasonic methods, unclear magnetic resonance, and neutron radiography was assessed for the nondestructive evaluation of green (unfired) ceramics. The application of microradiography to ceramics is reviewed, and preliminary experiments with a commercial microradiography unit are described. Conventional ultrasonic techniques are difficult to apply to flaw detection green ceramics because of the high attenuation, fragility, and couplant-absorbing properties of these materials. However, velocity, attenuation, and spectral data were obtained with pressure-coupled transducers and provided useful informaion related to density variations and the presence of agglomerates. Nuclear magnetic resonance (NMR) imaging techniques and neutron radiography were considered for detection of anomalies in the distribution of porosity. With NMR, areas of high porosity might be detected after the samples are doped with water. In the case of neutron radiography, although imaging the binder distribution throughout the sample may not be feasible because of the low overall concentration of binder, regions of high binder concentration (thus high porosity) should be detectable.

  3. An acousto-ultrasonic NDE technique for monitoring material anisotropy

    SciTech Connect

    Chien, Hual Te; Sheen, Shuh Haw; Raptis, A.C.

    1992-08-01

    A simpler and better way of monitoring the anisotropy of fiber-reinforced composite materials, based on the acousto-ultrasonic approach, is presented. In this approach, time of flight of the acousto-ultrasonic waves AU, rather than the stress wave factor, is measured. Two fundamental Lamb modes are generated under the first critical frequency: one is the first antisymmetric mode traveling with a slower velocity while the another is the first symmetric mode traveling with a faster speed. The later one is sensitive to the azimuthal angle and nearly nondispersive, and has a phase velocity very close to that of the bulk longitudinal wave of the material. Experimental data measured from two methods, TOF measurement and slope method, are compared with theoretical results; a good agreement is obtained for monitoring the material anisotropy. There is a great potential for this AU approach in material-property evaluation and in quantitative measurements of defects and debonding of fiber-reinforced composites. However, more studies are needed to better understand the effect of the fiber/matrix bonding on the measurements and to extract more information from the AU signals.

  4. Robotic NDE inspection of advanced solid rocket motor casings

    NASA Technical Reports Server (NTRS)

    Mcneelege, Glenn E.; Sarantos, Chris

    1994-01-01

    The Advanced Solid Rocket Motor program determined the need to inspect ASRM forgings and segments for potentially catastrophic defects. To minimize costs, an automated eddy current inspection system was designed and manufactured for inspection of ASRM forgings in the initial phases of production. This system utilizes custom manipulators and motion control algorithms and integrated six channel eddy current data acquisition and analysis hardware and software. Total system integration is through a personal computer based workcell controller. Segment inspection demands the use of a gantry robot for the EMAT/ET inspection system. The EMAT/ET system utilized similar mechanical compliancy and software logic to accommodate complex part geometries. EMAT provides volumetric inspection capability while eddy current is limited to surface and near surface inspection. Each aspect of the systems are applicable to other industries, such as, inspection of pressure vessels, weld inspection, and traditional ultrasonic inspection applications.

  5. Heuristic Enhancement of Magneto-Optical Images for NDE

    NASA Astrophysics Data System (ADS)

    Cacciola, Matteo; Megali, Giuseppe; Pellicanò, Diego; Calcagno, Salvatore; Versaci, Mario; Morabito, FrancescoCarlo

    2010-12-01

    The quality of measurements in nondestructive testing and evaluation plays a key role in assessing the reliability of different inspection techniques. Each different technique, like the magneto-optic imaging here treated, is affected by some special types of noise which are related to the specific device used for their acquisition. Therefore, the design of even more accurate image processing is often required by relevant applications, for instance, in implementing integrated solutions for flaw detection and characterization. The aim of this paper is to propose a preprocessing procedure based on independent component analysis (ICA) to ease the detection of rivets and/or flaws in the specimens under test. A comparison of the proposed approach with some other advanced image processing methodologies used for denoising magneto-optic images (MOIs) is carried out, in order to show advantages and weakness of ICA in improving the accuracy and performance of the rivets/flaw detection.

  6. NDE Methods for the External Tank Spray on Foam Insulation

    NASA Technical Reports Server (NTRS)

    Walker, James L.; Johnson, Kenneth L.; Santos, Fernando E.; Ussery, W. Warren

    2007-01-01

    The foam thermal protection system (TPS) of the space shuttle External Tank (ET) has provided some unique challenges to the nondestructive testing community. Three nondestructive evaluation methods have been developed to identify defects in the foam TPS of the ET. Terahertz imaging and backscatter radiography have been developed to identify voids in thick foam regions while shearography has been developed to identify shallow delaminations, shallow voids and crush damage in the foam. The basic theory of operation along with factors, determined from a series of designed experiments, affecting the results of these methods will be described. Results from both test panels and flight tank inspections will be provided, along with predicted probability of detection estimates to show the range in defect sizes and types that can be readily detected.

  7. Optimization of array element pitch for NDE applications

    NASA Astrophysics Data System (ADS)

    Wilcox, Paul D.

    2015-03-01

    This paper quantitatively investigates how the pitch of elements in periodic ultrasonic arrays is related to the level of grating lobe artefacts in images. A theoretical framework is developed that enables the Point Spread Function of periodic arrays to be expressed as the sum of contributions from a main lobe and possible grating lobes. This analysis yields the classical array element pitch rules in the far-field, single-frequency case. However, numerical simulations show that the rules can be considerably relaxed in the near-field, broadband case without significantly compromising image quality. Results from artificially spatially-downsampled experimental data are presented to support this conclusion. Finally, extensions to other common inspection configurations are suggested.

  8. Life determination of riveted aircraft structure by holographic NDE

    NASA Astrophysics Data System (ADS)

    Baird, John P.; Heslehurst, Rikard B.; Williamson, Hugh M.; Clark, Robert K.; Hollamby, Derek

    1996-11-01

    In a project funded by the Federal Aviation Administration's (FAA) Aging Aircraft Program, a Portable Holographic Inspection System (PHITS) has been further developed. The technique involves taking a double exposure white light reflection hologram of aircraft structures. Each exposure is taken at a slightly different load state, and the resulting interferogram shows the deformations that occur between the two load states. Results showed that the rivets in a simple lap joint, designed to simulate the longitudinal lap splice on a Boeing 737, behaved in two distinct and easily recognizable modes. The first mode occurred at low loads and was an indication that friction forces between the two sheets of the lap joint dominated the load transfer mechanism. Indications were that the second mode related to higher loads for which the friction forces played a much lesser role. The load at which the changeover begins to occur has been called the critical load. Preliminary experiments showed that structures with a high value of critical load had a fatigue life of order ten times that of a normally fastened splice. Critical load can be readily determined in the field using the PHITS system. Research designed to establish the relationship between fatigue life and critical load is continuing. An understanding of that relationship could lead to a technique capable of fatigue life determination in typical aircraft structures.

  9. Surge Nozzle NDE Specimen Mechanical Stress Improvement Analysis

    SciTech Connect

    Fredette, Lee F.

    2011-07-14

    The purpose of this project was to perform a finite element analysis of a pressurized water reactor pressurizer surge nozzle mock-up to predict both the weld residual stresses created in its construction and the final stress state after the application of the Mechanical Stress Improvement Process (MSIP). Strain gages were applied to the inner diameter of the mock-up to record strain changes during the MSIP. These strain readings were used in an attempt to calculate the final stress state of the mock-up as well.

  10. Differential phase acoustic microscope for micro-NDE

    NASA Technical Reports Server (NTRS)

    Waters, David D.; Pusateri, T. L.; Huang, S. R.

    1992-01-01

    A differential phase scanning acoustic microscope (DP-SAM) was developed, fabricated, and tested in this project. This includes the acoustic lens and transducers, driving and receiving electronics, scanning stage, scanning software, and display software. This DP-SAM can produce mechanically raster-scanned acoustic microscopic images of differential phase, differential amplitude, or amplitude of the time gated returned echoes of the samples. The differential phase and differential amplitude images provide better image contrast over the conventional amplitude images. A specially designed miniature dual beam lens was used to form two foci to obtain the differential phase and amplitude information of the echoes. High image resolution (1 micron) was achieved by applying high frequency (around 1 GHz) acoustic signals to the samples and placing two foci close to each other (1 micron). Tone burst was used in this system to obtain a good estimation of the phase differences between echoes from the two adjacent foci. The system can also be used to extract the V(z) acoustic signature. Since two acoustic beams and four receiving modes are available, there are 12 possible combinations to produce an image or a V(z) scan. This provides a unique feature of this system that none of the existing acoustic microscopic systems can provide for the micro-nondestructive evaluation applications. The entire system, including the lens, electronics, and scanning control software, has made a competitive industrial product for nondestructive material inspection and evaluation and has attracted interest from existing acoustic microscope manufacturers.

  11. Infrastructure anchor bolt inspection program with NDE applications

    NASA Astrophysics Data System (ADS)

    Fish, Philip E.

    1996-11-01

    In 1990, Wisconsin Department of Transportation found a high mast light pole with two of six anchor bolts failed. This failure along with published reports from Michigan DOT about anchor bolt failures on cantilever sign structures, raised concern about the quality and condition of anchor bolts on the Wisconsin DOT system. Wisconsin Department of Transportation implemented an Anchor Bolt Inspection Program in 1990 for cantilever sign structures, high mast light towers, interstate light towers, and signal masts. The program requires an experienced inspection team and a practical inspection approach. Inspection preparation includes review of all background information such as design plans, design computations, construction plans, shop plans, and maintenance history. An inspection plan is developed. Special emphasis is placed on determining material type, cut or rolled threads, and type of coating for anchor bolts. Inspection emphasis are on "hands on" and Nondestructive evaluation. Special emphasis is placed on visual conditions of anchor bolts (cut or rolled threads, straightness, corrosion, nut tension etc.) along with ultrasonic inspection. This program places a strong emphasis on Non Destructive Testing (NDT), especially ultrasonic. Procedures and inspection calibrations are developed from similar anchor bolt geometry and material type. Cut notches are placed in the anchor bolts at locations of possible failure. NDT inspection calibrations are performed from these bolts. Report documentation includes all design plans, pictorial documentation of structural deficiencies, sketches, nondestructive evaluation reports, conclusions, and recommendations. This program has been successful in locating failed anchor bolts and critical cracks before failure of an entire structure.

  12. New NDE technologies for evaluating reinforced concrete masonry

    SciTech Connect

    Alexander, A.M.; Haskins, R.W.

    1999-07-01

    Researchers at the Waterways' Experiment Station (WES) have demonstrated that two new nondestructive evaluation technologies show promise in making a more accurate diagnosis of the structural condition of concrete masonry walls than prior technologies. Traditionally, sounding with a hammer has been used to determine the presence and quality of the grout fill around the reinforcing bars in concrete masonry units (CMU's). First, WES has developed a new grout detection system, which senses the reverberating energy in the CMU's with a microphone. This energy is introduced into the CMU by using a pistol to fire a metal BB against the face of the block. A microphone and spectrum analyzer replaces the function of the human ear to distinguish different pitches of sound through sounding. Since a technician is more likely to get consistent results with the new system, it is not as subjective as sounding. Next, WES has evaluated the new digital steel detectors. A reinforced concrete masonry structure can contain many combinations of steel: vertical bars, horizontal bars, size of bar, number of bars, splices, etc. Digital steel detectors with microprocessors have the potential to provide much more information than traditional analog types.

  13. Nde of Bonded Aluminum Components on Aircraft Structures

    NASA Astrophysics Data System (ADS)

    Barnard, Daniel J.; Hsu, David K.; Foreman, Cory; Wendt, Scott; Kreitinger, Nicholas A.; Steffes, Gary J.

    2008-02-01

    Bonded aluminum structures have been commonly used on aircraft for many years, and many of these applications include flight control surfaces. These bonded structures can be made up of aluminum face sheets adhesively bonded to a central honeycomb core, or they could also be composed of machined components that are bonded in a tongue-in-groove type manner called Grid-Lock. Nondestructive Inspection (NDI) methods of bonded aluminum structures usually involve the detection of skin-to-core disbonds, core buckling and damage caused by impacts. In the case of Grid-Lock, NDI techniques are focused on the detection of failures in the tongue-in-groove adhesive joint. Three nondestructive inspection methods were applied to honeycomb sandwich structures and Grid-Lock panels. The three methods were computer aided tap test (CATT), air-coupled ultrasonic testing (ACUT), and mechanical impedance analysis (MIA). The honeycomb structures tested consisted of structural panels and flight control surfaces from various aircraft. The Grid-Lock samples tested are laboratory specimens that simulate various defects. Experimental results and comparisons from each of these methods and samples will be presented.

  14. Options for NDE Assessment of Heat and Fire Damaged Wood

    Treesearch

    Robert H. White; Brian Kukay; James P. Wacker

    2013-01-01

    Depending on the duration and temperature, heat can adversely affect structural properties of wood. While severe temperatures will result in damage that is visually obvious, damage to wood in terms of structural performance extends to wood that visually appears to be unaffected or only mildly affected. The loss in structural capacity includes both reductions for the...

  15. Assessment of NDE needs for aging corporate and private aircraft

    NASA Astrophysics Data System (ADS)

    Reinhart, Eugene R.

    1998-03-01

    Considerable attention has been focused on the life extension of ageing military and commercial aircraft by the government and major aircraft fabricators. A vital, but often neglected segment of the aircraft industry is the are of inspecting ageing fleets of corporate and privately-owned aircraft. Many of these aircraft are inspected and maintained by the various FAA-approved repair stations located around the country. Nondestructive inspection (NDI) methods, equipment, and trained inspectors are a key aspect of maintaining these aircraft; however, there are currently several issues that need to be addressed by the private sector NDI community. Personnel training and certification to an accepted standard is critically needed in this industry since experience and capability in NDI can vary considerably between FAA stations and inspectors. Also, the updating of NDI methods are standards is needed. A review of these issues and suggestions for improvement are presented.

  16. Research on Advanced Nondestructive Evaluation (NDE) Methods for Aerospace Structures

    DTIC Science & Technology

    2004-03-01

    Technique ...............................................................15 3.2.4 Three-Element Transducer for High -Precision RSW-Velocity...shown to have a very high potential for nondestructively monitoring metalworking processes. 3 Section 2 Introduction This program was...characterizing properties of coatings, thin films, and materials undergoing high cycle fatigue, and for detecting and characterizing corrosion. • Identify and

  17. Current deflection NDE for pipeline inspection and monitoring

    NASA Astrophysics Data System (ADS)

    Jarvis, Rollo; Cawley, Peter; Nagy, Peter B.

    2016-02-01

    Failure of oil and gas pipelines can often be catastrophic, therefore routine inspection for time dependent degradation is essential. In-line inspection is the most common method used; however, this requires the insertion and retrieval of an inspection tool that is propelled by the fluid in the pipe and risks becoming stuck, so alternative methods must often be employed. This work investigates the applicability of a non-destructive evaluation technique for both the detection and growth monitoring of defects, particularly corrosion under insulation. This relies on injecting an electric current along the pipe and indirectly measuring the deflection of current around defects from perturbations in the orthogonal components of the induced magnetic flux density. An array of three orthogonally oriented anisotropic magnetoresistive sensors has been used to measure the magnetic flux density surrounding a 6'' schedule-40 steel pipe carrying 2 A quasi-DC axial current. A finite element model has been developed that predicts the perturbations in magnetic flux density caused by current deflection which has been validated by experimental results. Measurements of the magnetic flux density at 50 mm lift-off from the pipe surface are stable and repeatable to the order of 100 pT which suggests that defect detection or monitoring growth of corrosion-type defects may be possible with a feasible magnitude of injected current. Magnetic signals are additionally incurred by changes in the wall thickness of the pipe due to manufacturing tolerances, and material property variations. If a monitoring scheme using baseline subtraction is employed then the sensitivity to defects can be improved while avoiding false calls.

  18. Nuclear Technology Series. Course 32: Nondestructive Examination (NDE) Techniques II.

    ERIC Educational Resources Information Center

    Center for Occupational Research and Development, Inc., Waco, TX.

    This technical specialty course is one of thirty-five courses designed for use by two-year postsecondary institutions in five nuclear technician curriculum areas: (1) radiation protection technician, (2) nuclear instrumentation and control technician, (3) nuclear materials processing technician, (4) nuclear quality-assurance/quality-control…

  19. A New NDE Capability for Thin-Shelled Structures

    DTIC Science & Technology

    1989-02-03

    Nishimura et al, "Digital Tomosynthesis Using a Scanned Projection Radiographic System," SPIE Conference on Digital Radiography, 1981. [2] Grant, D.G...34 Tomosynthesis : A Three-Dimensional Radiographic Imaging Technique," IEE Trans. on BME, Vol. 19, No. 1, pp. 20-28, Jan., 1972. [3] Kock, T., Tiemens, U...34 Tomosynthesis : A Holographic Method for Variable Depth Display," Optics Comm., Vol. 7, No. 3, pp. 260-265, March, 1973. [4] Hoefoer, E.G

  20. Research on Advanced NDE Methods for Aerospace Structures

    DTIC Science & Technology

    1989-09-01

    Abdominal Images," IEEE Transactions on Medical Imaging, Vol. MI-2, June 1983, pp 361-370. 8. Castleman , K.R., Digital Image Processing (Prentice-Hall...pseudo Marr-Hildreth enhancement of 9a; (c) diagonal first-difference edge enhancement of 9b. (b) CRACK 2F CRACK 3 References 1. Castleman , K. R...Addison- Wesley Publishing Company, pp. 151-167. 2. Castleman , K. R., Digital Image Processing, 1979, Prentice-Hall, Inc., pp. 76-78. A-85 LEAKY PLATE

  1. Nuclear Technology Series. Course 26: Nondestructive Examination (NDE) Techniques I.

    ERIC Educational Resources Information Center

    Center for Occupational Research and Development, Inc., Waco, TX.

    This technical specialty course is one of thirty-five courses designed for use by two-year postsecondary institutions in five nuclear technician curriculum areas: (1) radiation protection technician, (2) nuclear instrumentation and control technician, (3) nuclear materials processing technician, (4) nuclear quality-assurance/quality-control…

  2. Nuclear Technology Series. Course 32: Nondestructive Examination (NDE) Techniques II.

    ERIC Educational Resources Information Center

    Center for Occupational Research and Development, Inc., Waco, TX.

    This technical specialty course is one of thirty-five courses designed for use by two-year postsecondary institutions in five nuclear technician curriculum areas: (1) radiation protection technician, (2) nuclear instrumentation and control technician, (3) nuclear materials processing technician, (4) nuclear quality-assurance/quality-control…

  3. Nondestructive Evaluation (NDE) of structural ceramics by photoacoustic microscopy

    NASA Technical Reports Server (NTRS)

    Khandelwal, P. K.

    1986-01-01

    Photoacoustic microscopy (PAM) was utilized to detect surface and subsurface defects in structural ceramic materials. A computerized PAM data acquisition, color imaging and analysis system was developed and used. Subsurface simulated cylindrical holes can be detected to about 1 mm below the interrograting surface. Simulated tight surface cracks of 96 microns length and 48 microns depth can be detected in these materials under optimum conditions.

  4. Comparison of NDE techniques for sintered-SiC components

    NASA Technical Reports Server (NTRS)

    Srinivasan, M.; Lawler, D.; Inglehart, L. J.; Thomas, R. L.; Yuhas, D.

    1982-01-01

    High frequency, bulk-wave ultrasonics detected defects in manufactured SiC components. In addition, gas-turbine blades and vanes were examined by scanning laser acoustic microscopy (SLAM). Comparative results obtained on simple shapes such as disks and bars by microfocus X-ray radiography, ultrasonics, scanning photoacoustic spectroscopy, and SLAM are discussed.

  5. SQUID-NDE of semiconductor samples with high spatial resolution

    NASA Astrophysics Data System (ADS)

    Beyer, J.; Schurig, Th; Lüdge, A.; Riemann, H.

    2000-05-01

    We developed a SQUID-based, noninvasive method for the investigation of semiconductor wafers. It is based on the detection of excited photocurrents via their magnetic field by means of a highly sensitive SQUID system. Our method allows the visualization of small growth-related fluctuations of the doping level of the semiconductor with a spatial resolution of a few tens of a micrometre determined by the excitation spot size. Numerical simulations of the magnetic signals have been performed, the results of which show a reasonable agreement with the experiments.

  6. NDE applications of SQUID magnetometry to electrochemical systems

    SciTech Connect

    Misra, M.; Lordi, S.; Mac Vicar, M.L.A. )

    1991-03-01

    This paper reports on a unique technique, utilizing state-of-the art SQUID magnetometers for non-invasive evaluation of the electrochemical reactivity of materials extended to practical systems. For example, sensitization of type 304 stainless steel has been identified. Magnetic signals produced by sensitized and unsensitized samples in acid demonstrate clear differences between the two types of samples. As a second example, electrodeposition of zinc, simulating recharging of Zn/Ni and Zn/Ag batteries has been monitored non-invasively, via magnetic signals.

  7. Nde of Frp Wrapped Columns Using Infrared Thermography

    NASA Astrophysics Data System (ADS)

    Halabe, Udaya B.; Dutta, Shasanka Shekhar; GangaRao, Hota V. S.

    2008-02-01

    This paper investigates the feasibility of using Infrared Thermography (IRT) for detecting debonds in Fiber Reinforced Polymer (FRP) wrapped columns. Laboratory tests were conducted on FRP wrapped concrete cylinders of size 6″×12″ (152.4 mm×304.8 mm) in which air-filled and water-filled debonds of various sizes were placed underneath the FRP wraps. Air-filled debonds were made by cutting plastic sheets into the desired sizes whereas water-filled debonds were made by filling water in custom made polyethylene pouches. Both carbon and glass fiber reinforced wraps were considered in this study. Infrared tests were conducted using a fully radiometric digital infrared camera which was successful in detecting air-filled as well as water-filled subsurface debonds. In addition to the laboratory testing, two field trips were made to Moorefield, West Virginia for detecting subsurface debonds in FRP wrapped timber piles of a railroad bridge using infrared testing. The results revealed that infrared thermography can be used as an effective nondestructive evaluation tool for detecting subsurface debonds in structural components wrapped with carbon or glass reinforced composite fabrics.

  8. NDE of Space Shuttle Solid Rocket Motor field joint

    NASA Technical Reports Server (NTRS)

    Johnston, Patrick H.

    1987-01-01

    One of the most critical areas for inspection in the Space Shuttle Solid Rocket Motors is the bond between the steel case and rubber insulation in the region of the field joints. The tang-and-clevis geometry of the field joints is sufficiently complex to prohibit the use of resonance-based techniques. One approach we are investigating is to interrogate the steel-insulation bondline in the tang and clevis regions using surface-travelling waves. A low-frequency contact surface wave transmitting array transducer is under development at our laboratory for this purpose. The array is placed in acoustic contact with the steel and surface waves are launched on the inside surface or the clevis leg which propagate along the steel-insulation interface. As these surface waves propagate along the bonded surface, the magnitude of the ultrasonic energy leaking into the steel is monitored on the outer surface of the case. Our working hypothesis is that the magnitude of energy received at the outer surface of the case is dependent upon the integrity of the case-insulation bond, with less attenuation for propagation along a disbond due to imperfect acoustic coupling between the steel and rubber. Measurements on test specimens indicate a linear relationship between received signal amplitude and the length of good bend between the transmitter and receiver, suggesting the validity of this working hypothesis.

  9. Nondestructive Evaluation (NDE) Capabilities Data Book (3rd Edition)

    DTIC Science & Technology

    1997-11-01

    Laboratory (now with Universal Technology Corporation); A. Fahr , D. Forsyth, M. Bullock and W. Wallace of the Institute for Aerospace Research, Canada...ityExperiment, DOT/FAA/CT-92/12,I1l, May 1995. 11 Fahr , A., 1). Forsyth, M. Bullock and W. Wallace, NDI Techniques tbr-.)aunidg. Toleranec-Based Life...and Steve J. Mullen, The Detection of Tightly Closed Flaws by Nondestructive Testing (NDT) Methods, NASA CR-144639, October 1975. 4 Fahr , A., D

  10. Recent progress in the NDE of cast ship propulsion components

    NASA Astrophysics Data System (ADS)

    Spies, Martin; Rieder, Hans; Dillhöfer, Alexander; Rauhut, Markus; Taeubner, Kai; Kreier, Peter

    2014-02-01

    The failure of propulsion components of ships and ferries can lead to serious environmental and economic damage or even the loss of lives. For ultrasonic inspection of such large components we employ mechanized scanning and defect reconstruction using the Synthetic Aperture Focusing Technique (SAFT). We report on results obtained in view of the detection of defects with different inspection techniques. Also, we address the issue of Probability of Detection by reporting results obtained in POD and MAPOD-studies (Model-Assisted POD) using experimental and simulated data. Finally, we show recent results of surface and sub-surface inspection using optical and eddy current techniques.

  11. Fundamentals of ultrasonic NDE for microstructure/material property interrelations

    NASA Technical Reports Server (NTRS)

    Vary, A.

    1982-01-01

    Some fundamental aspects of ultrasonic nondestructive evaluation for material properties and microstructure assessment are given. Ultrasonic wave interaction concepts, some recent findings, and practical ramifications are illustrated. The concepts are discussed in nonmathematical, narrative form. Additional information can be found in the references cited herein.

  12. Smart Sensor System for NDE or Corrosion in Aging Aircraft

    NASA Technical Reports Server (NTRS)

    Bar-Cohen, Y.; Marzwell, N.; Osegueda, R.; Ferregut, C.

    1998-01-01

    The extension of the operation life of military and civilian aircraft rather than replacing them with new ones is increasing the probability of aircraft component failure as a result of aging. Aircraft that already have endured a long srvice life of more than 40 years are now being considered for another 40 years of service.

  13. Nonlinear modulation technique for NDE with air-coupled ultrasound.

    PubMed

    Ballad, E M; Vezirov, S Yu; Pfleiderer, K; Solodov, I Yu; Busse, G

    2004-04-01

    The present study is aimed at expanding flexibility and application area of nonlinear acoustic modulation (NAM-) technique by combining the benefits of noncontact ultrasound excitation (remote locating and imaging of defects) with sensitivity of nonlinear methods in a new air-coupled NAM-version. A pair of focused air-coupled transducers was used to generate and receive (high-frequency) longitudinal or flexural waves in plate-like samples. Low-frequency (LF-) vibrations were excited with a shaker or a loudspeaker. Temporal and spectral analysis of the output signal revealed an extremely efficient nonlinear amplitude modulation and multiple frequency side-bands for sound transmission and flexural wave propagation through cracked defects. On the contrary, a negligible modulation was observed for large and medium scale inclusions and material inhomogeneities (linear defects). A new subharmonic mode of the NAM was observed at high excitation levels. It was also shown for the first time that nonlinear vibrations of cracks resulted in radiation of a very high-order harmonics (well above 100) of the driving excitation in air that enabled imaging of cracks remotely by registration their highly nonlinear "acoustic emission" with air-coupled transducers.

  14. NDE Process Development Specification for SRB Composite Nose Cap

    NASA Technical Reports Server (NTRS)

    Suits, M.

    1999-01-01

    The Shuttle Upgrade program is a continuing improvement process to enable the Space Shuttle to be an effective space transportation vehicle for the next few decades. The Solid Rocket Booster (SRB), as a component of that system, is currently undergoing such an improvement. Advanced materials, such as composites, have given us a chance to improve performance and to reduce weight. The SRB Composite Nose Cap (CNC) program aims to replace the current aluminum nose cap, which is coated with a Thermal Protection System and poses a possible debris hazard, with a lighter, stronger, CNC. For the next 2 years, this program will evaluate the design, material selection, properties, and verification of the CNC. This particular process specification cites the methods and techniques for verifying the integrity of such a nose cap with nondestructive evaluation.

  15. Advanced Nondestructive Evaluation (NDE) Sensor Modeling For Multisite Inspection

    DTIC Science & Technology

    2008-10-01

    modeling the multilayered geometry largely due to the ease of modeling ferritic and nonferritic fasteners and complex defect shapes, as well as the...type center wing tank structure inspection Lower Structure 12 x 4 inch W -67 configuration Figure 5 Notch Test Standard, 0.625-inch-thick...the criteria for being suitable to model and representative of a critical Air Force need focused on the W -67 location on KC-135 (Boeing 707 type

  16. Review of acousto-ultrasonic NDE for composites

    NASA Technical Reports Server (NTRS)

    Vary, Alex; Kautz, Harold

    1990-01-01

    Acousto-ultrasonics utilizes simulated stress waves to detect and quantify defect states, damage conditions, and variations of mechanical properties in fiber reinforced composites. The term acousto-ultrasonics denotes a combination of aspects of acoustic emission methodology with ultrasonic materials characterization. The acousto-ultrasonic approach was developed to deal primarily with evaluation of the integrated effect of minor flaws and diffuse flaw populations of subcritical flaws in composite and bonded structures. These factors singly and collectively also influence acousto-ultrasonic measurements that, in turn, correlate with dynamic response and mechanical property variations. Since it was first introduced, the acousto-ultrasonic approach was successfully applied to a variety of materials, including polymeric, metallic, and ceramic matrix composites; adhesively bonded materials; paper and wood products; cable and rope; and also human bone. Examples of applications and limitations of the approach are reviewed. Basic methods and guidelines are discussed. The underlying hypothesis and theory development needs are indicated.

  17. Development of metrological NDE methods for microturbine ceramic components

    SciTech Connect

    Lee, H.-R.; Ellingson, W. A.

    1999-12-23

    In this work, X-ray computed tomographic imaging technology with high spatial resolution has been explored for metrological applications to Si{sub 3}N{sub 4} ceramic turbine wheels. X-ray computed tomography (XCT) data were acquired by a charge-coupled device detector coupled to an image intensifier. Cone-beam XCT reconstruction algorithms were used to allow full-volume data acquisition from the turbine wheels. Special software was developed so that edge detection and complex blade contours could be determined from the XCT data. The feasibility of using the XCT for dimensional analyses was compared with that of a coordinate-measuring machine. Details of the XCT system, data acquisition, and dimensional comparisons will be presented.

  18. Instrumentation, Monitoring and NDE for New Fast Reactors

    SciTech Connect

    Bond, Leonard J.; Doctor, Steven R.; Bunch, Kyle J.; Good, Morris S.; Waltar, Alan E.

    2007-07-28

    The Global Nuclear Energy Partnership (GNEP) has been proposed as a viable system in which to close the fuel cycle in a manner consistent with markedly expanding the global role of nuclear power while significantly reducing proliferation risks. A key part of this system relies on the development of actinide transmutation, which can only be effectively accomplished in a fast-spectrum reactor. The fundamental physics for fast reactors is well established. However, to achieve higher standards of safety and reliability, operate with longer intervals between outages, and achieve high operating capacity factors, new instrumentation and on-line monitoring capabilities will be required--during both fabrication and operation. Since the Fast Flux Test Facility (FFTF) and Experimental Breeder Reactor – II (EBR-II) reactors were operational in the USA, there have been major advances in instrumentation, not the least being the move to digital systems. Some specific capabilities have been developed outside the USA, but new or at least re-established capabilities will be required. In many cases the only available information is in reports and papers. New and improved sensors and instrumentation will be required. Advanced instrumentation has been developed for high-temperature/high-flux conditions in some cases, but most of the original researchers and manufacturers are retired or no longer in business.

  19. Instrumentation, Monitoring and NDE for New Fast Reactors

    SciTech Connect

    Bond, Leonard J.; Doctor, Steven; Bunch, Kyle; Good, Morris; Waltar, Alan E.

    2007-07-01

    The Global Nuclear Energy Partnership (GNEP) will require the development of actinide transmutation, which can most effectively be accomplished in a fast-spectrum reactor. To achieve higher standards of safety and reliability, operate with longer intervals between outages, and achieve high operating capacity factors, new instrumentation and on-line monitoring capabilities will be required-- during both fabrication and operation. This paper reports parts of a knowledge capture and technology state-of-the-art assessment for fast-reactor instrumentation and controls, monitoring and diagnostics. (authors)

  20. A SQUID NDE system for the investigation of pinch welds.

    SciTech Connect

    Carr, C.; Espy, M. A.; Kraus, Robert H., Jr.

    2005-01-01

    We present preliminary results for a magnetic flow spectrometer for magnetic microparticle separation, and a magnetic flow cytometer for particle identification. The application of the instrument is to high-throughput bioassay. Here we report on the first application of our magnetic spectrometer to the sorting of ferromagnetic and superparamagnetic microspheres in flow. The system is based on a permanent magnet quadrupole and separates the polymer coated magnetic microspheres based on their magnetic moments. The cryogenic section of our magnetic flow cytometer, which involves SQUID-based detection of the sorted magnetic microspheres based on their magnetic moments, has been re-engineered to permit a smaller standoff between the SQUID array and the flowing magnetic particles. We present preliminary results with the new experimental setup, with an emphasis on both spatial and signal resolution.

  1. Remote Welding, NDE and Repair of DOE Standardized Canisters

    SciTech Connect

    Eric Larsen; Art Watkins; Timothy R. McJunkin; Dave Pace; Rodney Bitsoi

    2006-05-01

    The U.S. Department of Energy (DOE) created the National Spent Nuclear Fuel Program (NSNFP) to manage DOE’s spent nuclear fuel (SNF). One of the NSNFP’s tasks is to prepare spent nuclear fuel for storage, transportation, and disposal at the national repository. As part of this effort, the NSNFP developed a standardized canister for interim storage and transportation of SNF. These canisters will be built and sealed to American Society of Mechanical Engineers (ASME) Section III, Division 3 requirements. Packaging SNF usually is a three-step process: canister loading, closure welding, and closure weld verification. After loading SNF into the canisters, the canisters must be seal welded and the welds verified using a combination of visual, surface eddy current, and ultrasonic inspection or examination techniques. If unacceptable defects in the weld are detected, the defective sections of weld must be removed, re-welded, and re-inspected. Due to the high contamination and/or radiation fields involved with this process, all of these functions must be performed remotely in a hot cell. The prototype apparatus to perform these functions is a floor-mounted carousel that encircles the loaded canister; three stations perform the functions of welding, inspecting, and repairing the seal welds. A welding operator monitors and controls these functions remotely via a workstation located outside the hot cell. The discussion describes the hardware and software that have been developed and the results of testing that has been done to date.

  2. A New Paradigm for NDE (Non Destructive Evaluation)

    DTIC Science & Technology

    2013-12-06

    each layer of glass in the plastic box. Each row contains 4 LED’s for light transmission and 4 phototransistors to measure the light that is received...between the layers. Each layer of LED’s and the corresponding phototransistors on the opposite board are activated one at a time. Details of the...the 4 LED’s in that layer is activated one at a time. When an LED is activated, the 4 phototransistors on the opposite side measure the intensity

  3. Terahertz NDE of Stressed Composite Overwrapped Pressure Vessels - Initial Testing

    NASA Technical Reports Server (NTRS)

    Madaras, Eric I.; Seebo, Jeffrey P.; Anatasi, Robert F.

    2009-01-01

    Terahertz radiation nondestructive evaluation was applied to a set of Kevlar composite overwrapped pressure vessel bottles that had undergone a series of thermal and pressure tests to simulate stress rupture effects. The bottles in these nondestructive evaluation tests were bottles that had not ruptured but had survived various times at the elevated load and temperature levels. Some of the bottles showed evidence of minor composite failures. The terahertz radiation did detect visible surface flaws, but did not detect any internal chemical or material degradation of the thin overwraps.

  4. Gain-Compensating Circuit For NDE and Ultrasonics

    NASA Technical Reports Server (NTRS)

    Kushnick, Peter W.

    1987-01-01

    High-frequency gain-compensating circuit designed for general use in nondestructive evaluation and ultrasonic measurements. Controls gain of ultrasonic receiver as function of time to aid in measuring attenuation of samples with high losses; for example, human skin and graphite/epoxy composites. Features high signal-to-noise ratio, large signal bandwidth and large dynamic range. Control bandwidth of 5 MHz ensures accuracy of control signal. Currently being used for retrieval of more information from ultrasonic signals sent through composite materials that have high losses, and to measure skin-burn depth in humans.

  5. KENNEDY SPACE CENTER, FLA. - Jim Landy, NDE specialist with USA, points to an area of a Reinforced Carbon Carbon panel just examined using flash thermography. A relatively new procedure at KSC, thermography uses high intensity light to heat areas of the panels. The panels are then immediately scanned with an infrared camera. As the panels cool, any internal flaws are revealed. The gray carbon composite RCC panels are attached to the leading edge of the wing of the orbiters. They have sufficient strength to withstand the aerodynamic forces experienced during launch and reentry, which can reach as high as 800 pounds per square foot. The operating range of RCC is from minus 250º F to about 3,000º F, the temperature produced by friction with the atmosphere during reentry. The panels will be installed on the orbiter Discovery, designated for the first Return to Flight mission, STS-114.

    NASA Image and Video Library

    2004-03-10

    KENNEDY SPACE CENTER, FLA. - Jim Landy, NDE specialist with USA, points to an area of a Reinforced Carbon Carbon panel just examined using flash thermography. A relatively new procedure at KSC, thermography uses high intensity light to heat areas of the panels. The panels are then immediately scanned with an infrared camera. As the panels cool, any internal flaws are revealed. The gray carbon composite RCC panels are attached to the leading edge of the wing of the orbiters. They have sufficient strength to withstand the aerodynamic forces experienced during launch and reentry, which can reach as high as 800 pounds per square foot. The operating range of RCC is from minus 250º F to about 3,000º F, the temperature produced by friction with the atmosphere during reentry. The panels will be installed on the orbiter Discovery, designated for the first Return to Flight mission, STS-114.

  6. KENNEDY SPACE CENTER, FLA. - Jim Landy, NDE specialist with United Space Alliance (USA), prepares equipment to examine a Reinforced Carbon Carbon panel using flash thermography. A relatively new procedure at KSC, thermography uses high intensity light to heat areas of the panels. The panels are then immediately scanned with an infrared camera. As the panels cool, any internal flaws are revealed. The gray carbon composite RCC panels are attached to the leading edge of the wing of the orbiters. They have sufficient strength to withstand the aerodynamic forces experienced during launch and reentry, which can reach as high as 800 pounds per square foot. The operating range of RCC is from minus 250º F to about 3,000º F, the temperature produced by friction with the atmosphere during reentry. The panels will be installed on the orbiter Discovery, designated for the first Return to Flight mission, STS-114.

    NASA Image and Video Library

    2004-03-10

    KENNEDY SPACE CENTER, FLA. - Jim Landy, NDE specialist with United Space Alliance (USA), prepares equipment to examine a Reinforced Carbon Carbon panel using flash thermography. A relatively new procedure at KSC, thermography uses high intensity light to heat areas of the panels. The panels are then immediately scanned with an infrared camera. As the panels cool, any internal flaws are revealed. The gray carbon composite RCC panels are attached to the leading edge of the wing of the orbiters. They have sufficient strength to withstand the aerodynamic forces experienced during launch and reentry, which can reach as high as 800 pounds per square foot. The operating range of RCC is from minus 250º F to about 3,000º F, the temperature produced by friction with the atmosphere during reentry. The panels will be installed on the orbiter Discovery, designated for the first Return to Flight mission, STS-114.

  7. KENNEDY SPACE CENTER, FLA. - Jim Landy, NDE specialist with United Space Alliance, sets up equipment to examine a Reinforced Carbon Carbon panel using flash thermography. A relatively new procedure at KSC, thermography uses high intensity light to heat areas of the panels. The panels are then immediately scanned with an infrared camera. As the panels cool, any internal flaws are revealed. The gray carbon composite RCC panels are attached to the leading edge of the wing of the orbiters. They have sufficient strength to withstand the aerodynamic forces experienced during launch and reentry, which can reach as high as 800 pounds per square foot. The operating range of RCC is from minus 250º F to about 3,000º F, the temperature produced by friction with the atmosphere during reentry. The panels will be installed on the orbiter Discovery, designated for the first Return to Flight mission, STS-114.

    NASA Image and Video Library

    2004-03-10

    KENNEDY SPACE CENTER, FLA. - Jim Landy, NDE specialist with United Space Alliance, sets up equipment to examine a Reinforced Carbon Carbon panel using flash thermography. A relatively new procedure at KSC, thermography uses high intensity light to heat areas of the panels. The panels are then immediately scanned with an infrared camera. As the panels cool, any internal flaws are revealed. The gray carbon composite RCC panels are attached to the leading edge of the wing of the orbiters. They have sufficient strength to withstand the aerodynamic forces experienced during launch and reentry, which can reach as high as 800 pounds per square foot. The operating range of RCC is from minus 250º F to about 3,000º F, the temperature produced by friction with the atmosphere during reentry. The panels will be installed on the orbiter Discovery, designated for the first Return to Flight mission, STS-114.

  8. KENNEDY SPACE CENTER, FLA. - Jim Landy, NDE specialist with United Space Alliance (USA), examines a Reinforced Carbon Carbon panel using flash thermography. A relatively new procedure at KSC, thermography uses high intensity light to heat areas of the panels. The panels are then immediately scanned with an infrared camera. As the panels cool, any internal flaws are revealed. The gray carbon composite RCC panels are attached to the leading edge of the wing of the orbiters. They have sufficient strength to withstand the aerodynamic forces experienced during launch and reentry, which can reach as high as 800 pounds per square foot. The operating range of RCC is from minus 250º F to about 3,000º F, the temperature produced by friction with the atmosphere during reentry. The panels will be installed on the orbiter Discovery, designated for the first Return to Flight mission, STS-114.

    NASA Image and Video Library

    2004-03-10

    KENNEDY SPACE CENTER, FLA. - Jim Landy, NDE specialist with United Space Alliance (USA), examines a Reinforced Carbon Carbon panel using flash thermography. A relatively new procedure at KSC, thermography uses high intensity light to heat areas of the panels. The panels are then immediately scanned with an infrared camera. As the panels cool, any internal flaws are revealed. The gray carbon composite RCC panels are attached to the leading edge of the wing of the orbiters. They have sufficient strength to withstand the aerodynamic forces experienced during launch and reentry, which can reach as high as 800 pounds per square foot. The operating range of RCC is from minus 250º F to about 3,000º F, the temperature produced by friction with the atmosphere during reentry. The panels will be installed on the orbiter Discovery, designated for the first Return to Flight mission, STS-114.

  9. Numerical Modeling, Thermomechanical Testing, and NDE Procedures for Prediction of Microcracking Induced Permeability of Cryogenic Composites

    NASA Technical Reports Server (NTRS)

    Noh, Jae; Whitcomb, John; Oh, Bongtaek; Lagoudas, Dimitris; Maslov, Konstatin; Ganpatyre, Atul; Kinra, Vikram

    2003-01-01

    Reusable Space Vehicles will include light cryogenic composite fuel tanks that must not leak excessively even after multiple launches. Damage in cryogenic composite fuel tanks induced during manufacturing and advanced by thermomechanical cycling can accelerate leakage of the propellant. Whether the leakage exceeds tolerable levels depends on many factors, including pressure gradients, microcrack density, other damage such as delamination, connectivity of the cracks, residual stresses from manufacture, service-induced stresses from thermal and mechanical loads, and composite lay-up. Although it is critical to experimentally characterize permeability during various thermal and mechanical load histories, optimal design depends on having analytical models that can predict the effect of various parameters on performance. Our broad goal is to develop such models that are experimentally validated by destructive and non-destructive evaluation means.

  10. Feasibility of using line scanning thermography in NDE of wind turbine blades

    NASA Astrophysics Data System (ADS)

    Ley, Obdulia; Godinez, Valery

    2011-04-01

    Today, the increasing energy demand and the need for clean power generation has lead to the improvement of wind turbines and the development non invasive inspection techniques for the assessment of wind turbine blades to maintain long term reliability as well as to avoid catastrophic failures. Given the complexity of the geometry, the material composition and material thicknesses, finding a NDT technique to effectively and rapidly inspect the blades is a challenging task. Wind turbine blades are fabricated using different materials like fiber glass, carbon composites, foam and/ or balsa wood. Layers of these materials are bonded together using an epoxy type resin. Inspection of the bond quality between external layers and structural elements of the blade is of fundamental importance for quality control and service of the blade. In this study our efforts towards the applications of Line Scanning Thermography (LST) for the analysis of test coupons fabricated using the materials employed in the manufacture of wind turbine blades, as well as some wind turbine blade sections. LST utilizes a line heat source to thermally excite the surface to be inspected and an infrared detector to record the transient surface temperature variation produced by disbonds, and other subsurface imperfections. The LST technique has provided a quick and efficient methodology to scan large composite structures, which makes it desirable for the inspection of wind turbine blades. The scanning protocols developed for the detection of sub-surface disbonds (delamination) in coupons and parts will be presented. The successes and limitations of the technique will be discussed.

  11. Using phase information to enhance speckle noise reduction in the ultrasonic NDE of coarse grain materials

    NASA Astrophysics Data System (ADS)

    Lardner, Timothy; Li, Minghui; Gachagan, Anthony

    2014-02-01

    Materials with a coarse grain structure are becoming increasingly prevalent in industry due to their resilience to stress and corrosion. These materials are difficult to inspect with ultrasound because reflections from the grains lead to high noise levels which hinder the echoes of interest. Spatially Averaged Sub-Aperture Correlation Imaging (SASACI) is an advanced array beamforming technique that uses the cross-correlation between images from array sub-apertures to generate an image weighting matrix, in order to reduce noise levels. This paper presents a method inspired by SASACI to further improve imaging using phase information to refine focusing and reduce noise. A-scans from adjacent array elements are cross-correlated using both signal amplitude and phase to refine delay laws and minimize phase aberration. The phase-based and amplitude-based corrected images are used as inputs to a two-dimensional cross-correlation algorithm that will output a weighting matrix that can be applied to any conventional image. This approach was validated experimentally using a 5MHz array a coarse grained Inconel 625 step wedge, and compared to the Total Focusing Method (TFM). Initial results have seen SNR improvements of over 20dB compared to TFM, and a resolution that is much higher.

  12. Full wave modeling of ultrasonic NDE benchmark problems using Nyström method

    NASA Astrophysics Data System (ADS)

    Gurrala, Praveen; Chen, Kun; Song, Jiming; Roberts, Ron

    2017-02-01

    In this paper, we simulate some of the benchmark problems proposed by the World Federation of Nondestructive Evaluation Centers (WFNDEC) using a full wave simulation model based on accurate solutions to the boundary integral equations for ultrasonic scattering. Much of the previous work on modeling these problems relied on the Kirch-hoff approximation to find the scattered fields from defects. Here we instead use a numerical method, called the Nyström method, for finding the scattered fields more accurately by solving the boundary integral equations of scattering. We compare our model's predictions with both measurements and Kirchhoff approximation based models. We expect the presented results to serve as a validation of our model as well as a comparison between the Kirchhoff approximation and the Nyström method.

  13. NDE of advanced turbine engine components and materials by computed tomography

    NASA Technical Reports Server (NTRS)

    Yancey, R. N.; Baaklini, George Y.; Klima, Stanley J.

    1991-01-01

    Computed tomography (CT) is an X-ray technique that provides quantitative 3D density information of materials and components and can accurately detail spatial distributions of cracks, voids, and density variations. CT scans of ceramic materials, composites, and engine components were taken and the resulting images will be discussed. Scans were taken with two CT systems with different spatial resolution capabilities. The scans showed internal damage, density variations, and geometrical arrangement of various features in the materials and components. It was concluded that CT can play an important role in the characterization of advanced turbine engine materials and components. Future applications of this technology will be outlined.

  14. Distributed point source method for the modeling of a three-dimensional eddy current NDE problem

    NASA Astrophysics Data System (ADS)

    Bore, T.; Joubert, P.-Y.; Placko, D.

    2014-03-01

    This paper deals with modeling in electromagnetism in the field of eddy current for Non Destructive Evaluation. Several techniques could be used to diagnose structural damages. In eddy current application, a magnetic field generates by an excitation coil (or primary coil), interacts with a conductive target and generates eddy current. Variations in the phase and the magnitude of these eddy currents can be monitored using a second "receiver" coil. Variations in the physical properties (electrical conductivity, magnetic permeability,..) or the presence of any flaw in the target will cause a change in eddy current and a corresponding change in the phase and amplitude of measured signal. The interpretation of the signals requires a good understanding of the interaction between eddy current and structure. Therefore, researchers need analytical or numerical techniques to obtain a clear understanding of wave propagation behaviors. However, modeling of wave scattering phenomenon by conventional numerical techniques such as finite elements requires very fine mesh and heavy computational power. To go further, an innovative implementation of a semi-analytical modeling method, called the Distributed Points Source Method (DPSM), has been developed and used. The DPSM has already shown great potentialities for the versatile and computationally efficient modeling of complex electrostatic, electromagnetic or ultrasounic problems. In this paper, we report on a new implementation of the DPSM, called differential DPSM, which shows interesting prospects for the modeling of complex eddy current problems. In parallel, an Eddy Current Imager (ECI) has been recently developed in our laboratory in the aim of imaging cracks in metallic structures. In this paper, a simplified modeling of the ECI is presented using DPSM technique, the basics of DPSM formalism being firstly developed. A comparison between experimental and computed data obtained for a millimetric surface defect is presented in the form of complex magnetic cartographies. The obtained results show good agreement. Then, imaging in the case of a buried object in a metallic target is discussed. The effect of 2 parameters (the conductivity and the depth of the buried object) on the magnetic field which is computed at the surface of the material through our DPSM modeling is presented. The objective is to predict the sensor behavior for different values of these parameters, and to plot some arrays of curves, which can be used as calibration curves for the sensor's user.

  15. Microwave excitation for thermographic NDE: An experimental study and some theoretical evaluations

    SciTech Connect

    d`Ambrosio, G.; Massa, R.; Migliore, M.D.; Cavaccini, G.; Ciliberto, A.; Sabatino, C.

    1995-04-01

    The theme of microwave heating for thermographic nondestructive evaluation has been addressed experimentally. Slabs and sandwiches, made of Kevlar or fiberglass, containing artificial defects were heated by means of cavity applicators fed by 2.45 GHz high microwave power (600--1,700 W). The results, compared with the obtained using X-ray, ultrasound, and infrared excited thermography, showed the effectiveness of this technique. Some simple theoretical modeling has been also developed.

  16. Ultrasonic NDE of Kevlar-epoxy filament wound spherical pressure vessels

    SciTech Connect

    Blake, R.A.; Steiner, K.V.

    1985-10-01

    The nondestructive evaluation of Kevlar-epoxy filament wound spherical composite pressure vessels is performed through the use of a six axis rotatorially articulated robotic manipulator. Ultrasonic pulse-echo techniques are employed to form C-scan images based upon amplitude and attenuation data gathered by a 68000 based microcomputer system. The data are imaged in planar and three dimensional forms and are further enhanced and analyzed through image processing techniques specifically developed for the analysis of complex composite structures. 25 figs.

  17. Evaluation of Acoustic Emission NDE of Kevlar Composite Over Wrapped Pressure Vessels

    NASA Technical Reports Server (NTRS)

    Horne, Michael R.; Madaras, Eric I.

    2008-01-01

    Pressurization and failure tests of small Kevlar/epoxy COPV bottles were conducted during 2006 and 2007 by Texas Research Institute Austin, Inc., at TRI facilities. This is a report of the analysis of the Acoustic Emission (AE) data collected during those tests. Results of some of the tests indicate a possibility that AE can be used to track the stress-rupture degradation of COPV vessels.

  18. Application of Quantitative NDE Techniques to High Level Waste Storage Tanks

    SciTech Connect

    Thompson, R. B.; Rehbein, D. K.; Bastiaans, G.; Terry, M.; Alers, R.

    2002-02-25

    As various issues make the continued usage of high-level waste storage tanks attractive, there is an increasing need to sharpen the assessment of their structural integrity. One aspect of a structural integrity program, nondestructive evaluation, is the focus of this paper. In September 2000, a program to support the sites was initiated jointly by Tanks Focus Area and Characterization, Monitoring, and Sensor Technologies Crosscutting Program of the Office of Environmental Management, Department of Energy (DOE). The vehicle was the Center for Nondestructive Evaluation, one of the National Science Foundation's Industry/University Cooperative Research Centers that is operated in close collaboration with the Ames Laboratory, USDOE. The support activities that have been provided by the center will be reviewed. Included are the organization of a series of annual workshops to allow the sites to share experiences and develop coordinated approaches to common problems, the development of an electronic source of relevant information, and assistance of the sites on particular technical problems. Directions and early results on some of these technical assistance projects are emphasized. Included are the discussion of theoretical analysis of ultrasonic wave propagation in curved plates to support the interpretation of tandem synthetic aperture focusing data to detect flaws in the knuckle region of double shell tanks; the evaluation of guided ultrasonic waves, excited by couplant free, electromagnetic acoustic transducers, to rapidly screen for inner wall corrosion in tanks; the use of spread spectrum techniques to gain information about the structural integrity of concrete domes; and the use of magnetic techniques to identify the alloys used in the construction of tanks.

  19. Reconstruction algorithm for limited-angle diffraction tomography for microwave NDE

    SciTech Connect

    Paladhi, P. Roy; Klaser, J.; Tayebi, A.; Udpa, L.; Udpa, S.

    2014-02-18

    Microwave tomography is becoming a popular imaging modality in nondestructive evaluation and medicine. A commonly encountered challenge in tomography in general is that in many practical situations a full 360° angular access is not possible and with limited access, the quality of reconstructed image is compromised. This paper presents an approach for reconstruction with limited angular access in diffraction tomography. The algorithm takes advantage of redundancies in image Fourier space data obtained from diffracted field measurements and couples it to an error minimization technique using a constrained total variation (CTV) minimization. Initial results from simulated data have been presented here to validate the approach.

  20. Nondestructive Evaluation (NDE) Results on Sikorsky Aircraft Survivable Affordable Reparable Airframe Program (SARAP) Samples

    NASA Technical Reports Server (NTRS)

    Zalameda, Joseph N.; Anastasi, Robert F.; Madaras, Eric I.

    2004-01-01

    The Survivable, Affordable, Reparable Airframe Program (SARAP) will develop/produce new structural design concepts with lower structural weight, reduced manufacturing complexity and development time, increased readiness, and improved threat protection. These new structural concepts will require advanced field capable inspection technologies to help meet the SARAP structural objectives. In the area of repair, damage assessment using nondestructive inspection (NDI) is critical to identify repair location and size. The purpose of this work is to conduct an assessment of new and emerging NDI methods that can potentially satisfy the SARAP program goals.

  1. NDE of logs and standing trees using new acoustic tools : technical application and results

    Treesearch

    Peter Carter; Xiping Wang; Robert J. Ross; David Briggs

    2005-01-01

    The new Director ST300 provides a means to efficiently assess stands for stiffness and related wood properties based on standing tree acoustic velocily measures, and can be easily integrated with pre-harvest and earlier stand assessments. This provides for effective valuation for forest sale, stumpage purchase, harvest planning, and ranking of progeny or clones in tree...

  2. a Study on Fatigue Damage of Shape Memory Alloy Composite Using Nde Technique

    NASA Astrophysics Data System (ADS)

    Park, Young-Chul; Lee, Jin-Kyung; Lee, Sang-Pill; Lee, Gyu-Chang; Lee, Joon-Hyun; Cho, Youn-Ho; Lee, Jong-Back

    TiNi shape memory alloy was used to recover the shape of transformed objects using its shape memory effect. This shape memory effect plays an important role inside metal matrix composite. A composite using shape memory alloy has a large advantage that can control crack initiation and propagation, when compared with other composites due to the shape memory effect of shape memory alloy under high temperature. In this study, TiNi/Al6061 and TiNi/2024 shape memory composites were fabricated by the hot press method, and a fatigue test was performed to evaluate the fatigue damage for the shape memory composites under room temperature and high temperature. The relationship of the crack growth rate and the stress intensity factor for these shape memory composites were clarified at both temperature conditions. The delay effect of crack propagation due to shape memory alloy was also evaluated under high temperature. In addition, an acoustic emission technique was used to evaluate the crack initiation and the control of crack propagation by shape memory effect under fatigue test nondestructively. The relationship between AE parameter and the degree of fatigue damage of the shape memory composites was discussed.

  3. Hybrid digital signal processing and neural networks for automated diagnostics using NDE methods

    SciTech Connect

    Upadhyaya, B.R.; Yan, W.

    1993-11-01

    The primary purpose of the current research was to develop an integrated approach by combining information compression methods and artificial neural networks for the monitoring of plant components using nondestructive examination data. Specifically, data from eddy current inspection of heat exchanger tubing were utilized to evaluate this technology. The focus of the research was to develop and test various data compression methods (for eddy current data) and the performance of different neural network paradigms for defect classification and defect parameter estimation. Feedforward, fully-connected neural networks, that use the back-propagation algorithm for network training, were implemented for defect classification and defect parameter estimation using a modular network architecture. A large eddy current tube inspection database was acquired from the Metals and Ceramics Division of ORNL. These data were used to study the performance of artificial neural networks for defect type classification and for estimating defect parameters. A PC-based data preprocessing and display program was also developed as part of an expert system for data management and decision making. The results of the analysis showed that for effective (low-error) defect classification and estimation of parameters, it is necessary to identify proper feature vectors using different data representation methods. The integration of data compression and artificial neural networks for information processing was established as an effective technique for automation of diagnostics using nondestructive examination methods.

  4. Nonlinear elastic wave NDE I : nonlinear resonant ultrasound spectroscopy (NRUS) and slow dynamics diagnostics (SDD)

    SciTech Connect

    Johnson, Paul; Sutin, A.

    2004-01-01

    The nonlinear elastic response of materials (e.g., wave mixing, harmonic generation) is much more sensitive to the presence of damage than the linear response (e.g., wavespeed, dissipation). An overview of the four primary Nonlinear Elastic Wave Spectroscopy (NEWS) methods used in nonlinear damage detection are presented in this and the following paper. Those presented in this paper are Nonlinear Resonant Ultrasound Spectroscopy (NRUS), based on measurement of the nonlinear response of one or more resonant modes in a test sample, and Slow Dynamics Diagnostics (SDD), manifest by an alteration in the material dissipation and elastic modulus after application of relatively high-amplitude wave that slowly recovers in time.

  5. A preliminary investigation of acousto-ultrasonic NDE of metal matrix composite test specimens

    NASA Technical Reports Server (NTRS)

    Kautz, Harold E.; Lerch, Brad A.

    1991-01-01

    Acousto-ultrasonic (AU) measurements were performed on a series of tensile specimens composed of 8 laminated layers of continuous, SiC fiber reinforced Ti-15-3 matrix. The following subject areas are covered: AU signal analysis; tensile behavior; AU and interrupted tensile tests; AU and thermally cycled specimens; AU and stiffness; and AU and specimen geometry.

  6. Composite NDE using full-field pulse-echo ultrasonic propagation imaging system

    NASA Astrophysics Data System (ADS)

    Hong, Seung-Chan; Lee, Jung-Ryul; Park, Jongwoon

    2016-04-01

    In this paper, a novel ultrasonic propagation imaging system, called a full-field pulse-echo ultrasonic propagation imaging (FF PE UPI) system is presented. The coincided laser beams for ultrasonic sensing and generation are scanned and pulse-echo mode laser ultrasounds are captured. This procedure makes it possible to generate full-field ultrasound in through-the-thickness direction as large as the scan area. The system nondestructively inspected targets with two-axis translation stages. Various structural inspection results in the form of full-field ultrasonic wave propagation videos are introduced, which are an aluminum honeycomb sandwich, ailerons and carbon fiber reinforced plastic (CFRP) honeycomb sandwich structures including various defects.

  7. Development of SQUID microscope for localization and imaging of material defects (NDE)

    SciTech Connect

    Kraus, R.H. Jr.; Espy, M.; Atencio, L.

    1997-10-01

    Dramatic progress was made in FY1997, the first full year of implementing a new technique for detecting and imaging material defects in nuclear weapon components. Design, fabrication, and initial tests of a ``SQUID Microscope`` has been completed utilizing the extraordinary sensitivity of High-Critical-Temperature (HTC) Superconducting QUantum Interference Device (SQUID) technology. SQUIDs, the most sensitive magnetic field detectors known, are used to sense magnetic anomalies caused by the perturbation of an induction field by defects in the material under examination. Time variation of the amplitude (A) and angle ({theta}) of an induction field with unique spatial distribution allows examination of material defects as a function of depth and orientation within the sample. Variation of the frequency of amplitude variation, {Omega}(A), enables depth selection in a given sample. Scanning the sample in physical, A, and {theta} space enables detection and localization of defects to high precision. A few examples of the material defects anticipated for study include cracks, stress fractures, corrosion, separation between layers, and material inclusions. Design and fabrication of a prototype SQUID Microscope has been completed during FY97. Extensive testing of the physical, thermal, precision mechanical, and vacuum performance of the SQUID microscope were performed. First preliminary tests of the integrated system have been performed and initial results were obtained in the first week of September 1997, more than 3 months ahead of schedule.

  8. NDE application of ultrasonic tomography to a full-scale concrete structure.

    PubMed

    Choi, Hajin; Popovics, John S

    2015-06-01

    Newly developed ultrasonic imaging technology for large concrete elements, based on tomographic reconstruction, is presented. The developed 3-D internal images (velocity tomograms) are used to detect internal defects (polystyrene foam and pre-cracked concrete prisms) that represent structural damage within a large steel reinforced concrete element. A hybrid air-coupled/contact transducer system is deployed. Electrostatic air-coupled transducers are used to generate ultrasonic energy and contact accelerometers are attached on the opposing side of the concrete element to detect the ultrasonic pulses. The developed hybrid testing setup enables collection of a large amount of high-quality, through-thickness ultrasonic data without surface preparation to the concrete. The algebraic reconstruction technique is used to reconstruct p-wave velocity tomograms from the obtained time signal data. A comparison with a one-sided ultrasonic imaging method is presented for the same specimen. Through-thickness tomography shows some benefit over one-sided imaging for highly reinforced concrete elements. The results demonstrate that the proposed through-thickness ultrasonic technique shows great potential for evaluation of full-scale concrete structures in the field.

  9. Shuttle Wing Leading Edge Root Cause NDE Team Findings and Implementation of Quantitative Flash Infrared Thermography

    NASA Technical Reports Server (NTRS)

    Burke, Eric R.

    2009-01-01

    Comparison metrics can be established to reliably and repeatedly establish the health of the joggle region of the Orbiter Wing Leading Edge reinforced carbon carbon (RCC) panels. Using these metrics can greatly reduced the man hours needed to perform, wing leading edge scanning for service induced damage. These time savings have allowed for more thorough inspections to be preformed in the necessary areas with out affecting orbiter flow schedule. Using specialized local inspections allows for a larger margin of safety by allowing for more complete characterizations of panel defects. The presence of the t-seal during thermographic inspection can have adverse masking affects on ability properly characterize defects that exist in the joggle region of the RCC panels. This masking affect dictates the final specialized inspection should be preformed with the t-seal removed. Removal of the t-seal and use of the higher magnification optics has lead to the most effective and repeatable inspection method for characterizing and tracking defects in the wing leading edge. Through this study some inadequacies in the main health monitoring system for the orbiter wing leading edge have been identified and corrected. The use of metrics and local specialized inspection have lead to a greatly increased reliability and repeatable inspection of the shuttle wing leading edge.

  10. A strain energy-based vibrational NDE method applied to an aerospace structure

    SciTech Connect

    Osegueda, R. A.; Andre, G.; Ferregut, C. M.; Carrasco, C.; Pereyra, L.; James, G. III; Grygier, M.; Rocha, R.

    1999-12-02

    An early prototype of the Vertical Stabilizer Assembly (VSA) of the Shuttle Orbiter was modal tested at healthy and damaged states to study vibrational nondestructive damage evaluation in aerospace structures. Frequency Response and Coherence functions were collected with a Laser Vibrometer at 84 points when the healthy and damaged VSA was shaken with a continuous random force from 0 to 300 Hz. The measurements were used to extract the resonant frequencies and modal shapes for the healthy and damaged states. After pairing of the mode shapes between the healthy and damaged states through the Modal Assurance Criterion, the strain energy of the modes were determined through a finite element model of the VSA and normalized. The localization of the damage is achieved through an analysis of the differences between the modal strain energy in the healthy and damaged states and a fusion on the information obtained from several modes. This paper evaluates the detectability and performance of four different methods.

  11. NDE of advanced turbine engine components and materials by computed tomography

    NASA Technical Reports Server (NTRS)

    Yancey, R. N.; Baaklini, George Y.; Klima, Stanley J.

    1991-01-01

    Computed tomography (CT) is an X-ray technique that provides quantitative 3D density information of materials and components and can accurately detail spatial distributions of cracks, voids, and density variations. CT scans of ceramic materials, composites, and engine components were taken and the resulting images will be discussed. Scans were taken with two CT systems with different spatial resolution capabilities. The scans showed internal damage, density variations, and geometrical arrangement of various features in the materials and components. It was concluded that CT can play an important role in the characterization of advanced turbine engine materials and components. Future applications of this technology will be outlined.

  12. ?`Y dónde está el turn-over?

    NASA Astrophysics Data System (ADS)

    Ostrov, P. G.

    La distribución de luminosidades de los cúmulos globulares presenta un máximo (turn-over) que no varía significativamente de galaxia en galaxia, por lo que es utilizada como indicador de distancia. En este trabajo se investigan los errores estadísticos de su determinación.

  13. NDE applications in an anchor bolt and sign bridge inspection program

    NASA Astrophysics Data System (ADS)

    Fish, Philip E.

    1998-03-01

    Wisconsin Department of Transportation implemented an Anchor Bolt Inspection Program and Sign Bridge Inspection Program in 1990 for cantilever & overhead sign structures, high mast light towers, interstate light towers, and signal masts. All cantilever & overhead sign structures and high mast light towers have been inspected in-depth 'hands on' during this time period while implementation of inspection continues for interstate light towers and signal masts. The program requires an experienced inspection team and a practical inspection approach. Inspection preparation includes review of all background information such as design plans, design computations, construction plans, shop plans, and maintenance history. An inspection plan is developed. Special emphasis is placed on determining type of structure, type of material, welding details. For anchor bolts, type of material, cut or rolled threads, type of coating, and method of placement are important issues. Inspection emphasis are on 'hands on' and Nondestructive evaluation. Special emphasis is placed visual conditions of sign structures and anchor bolts (cut or rolled threads, straightness, corrosion, nut tension, etc.) along with ultrasonic inspection. This program places a strong emphasis on Non Destructive Testing (NDT), especially ultrasonic. Procedures and inspection calibrations for anchor bolts, are developed from similar anchor bolt geometry and material type. Cut notches are placed in the anchor bolts at locations of possible failure. NDT inspection calibrations are performed from these bolts. Report documentation includes all design plans, pictorial documentation of structural deficiencies, sketches, nondestructive evaluation reports, conclusions, and recommendations. This program has been successful in locating critical cracks and failed members on existing sign structures and new sign structures less than six months old. Also, failed anchor bolts and critical cracks have been located on high mast light towers.

  14. ORCHID - a computer simulation of the reliability of an NDE inspection system

    SciTech Connect

    Moles, M.D.C.

    1987-03-01

    CANDU pressurized heavy water reactors contain several hundred horizontally-mounted zirconium alloy pressure tubes. Following a pressure tube failure, a pressure tube inspection system called CIGARette was rapidly designed, manufactured and put in operation. Defects called hydride blisters were found to be the cause of the failure, and were detected using a combination of eddy current and ultrasonic scans. A number of improvements were made to CIGARette during the inspection period. The ORCHID computer program models the operation of the delivery system, eddy current and ultrasonic systems by imitating the on-reactor decision-making procedure. ORCHID predicts that during the early stage of development, less than one blistered tube in three would be detected, while less than one in two would be detected in the middle development stage. However, ORCHID predicts that during the late development stage, probability of detection will be over 90%, primarily due to the inclusion of axial ultrasonic scans (a procedural modification). Rotational and axial slip could severely reduce probability of detection. Comparison of CIGARette's inspection data with ORCHID's predictions indicate that the latter are compatible with the actual inspection results, through the numbers are small and data uncertain. It should be emphasized that the CIGARette system has been essentially replaced with the much more reliable CIGAR system.

  15. Bibliography of information on mechanics of structural failure (hydrogen embrittlement, protective coatings, composite materials, NDE)

    NASA Technical Reports Server (NTRS)

    Carpenter, J. L., Jr.

    1976-01-01

    This bibliography is comprised of approximately 1,600 reference citations related to four problem areas in the mechanics of failure in aerospace structures. The bibliography represents a search of the literature published in the period 1962-1976, the effort being largely limited to documents published in the United States. Listings are subdivided into the four problem areas: Hydrogen Embrittlement; Protective Coatings; Composite Materials; and Nondestructive Evaluation. An author index is included.

  16. Nondestructive Evaluation (NDE) Technology Initiatives (NTIP). Delivery Order 0039: Statistical Comparison of Competing Material Models

    DTIC Science & Technology

    2003-01-01

    In WinBUGS a directed graph is called a Doodle . To create a Doodle like figure 7 in Appendix B, click Doodle , New, and OK to create a blank... Doodle sheet. Click on the new sheet where you want to place the first node, say, the model’s intercept, alpha. (If you create something you didn’t...cosmetic, and is the only cosmetic feature of a Doodle , since only logical functions must be defined when they are created. Next, while still holding

  17. NDE of additively manufactured components with embedded defects (reference standards) using conventional and advanced ultrasonic methods

    NASA Astrophysics Data System (ADS)

    Koester, L.; Roberts, R. A.; Barnard, D. J.; Chakrapani, S.; Singh, S.; Hogan, R.; Bond, L. J.

    2017-02-01

    Additive manufacturing provides a unique opportunity to embed defects of known size and shape to produce reference samples for inspection and quality control purposes. This paper reports defect detectability studies with cylindrical additively manufactured cobalt-chromium alloy specimens which contain defects of known sizes and distributions. The specimens were characterized using immersion, synthetic aperture focusing (SAFT), phased array, and nonlinear ultrasonic techniques. Results include detectability, signal to noise ratios, and comparison of results between the methods and what is believed to be the first determination of a non-linearity (beta) parameter for an additively manufactured material. The results indicate that additive manufacturing provides a valuable method to produce reference samples, though additional work is required to validate the shape and morphology of the defects specified.

  18. Die Quantenwelt - unbestimmt und nichtlokal?: Interpretation verschränkter Zustände

    NASA Astrophysics Data System (ADS)

    Fink, Helmut

    2004-07-01

    Das aufblühende Gebiet der Quanteninformationsverarbeitung belebt die alte Frage, wie das Phänomen der quantenphysikalischen Verschränktheit zu interpretieren sei. Besonders das berühmte Gedankenexperiment von Einstein, Podolsky und Rosen rückt wieder in das Zentrum der Aufmerksamkeit, seit Laborexperimente an verschränkten Quantensystemen durchgeführt werden, deren Teile räumlich weit von einander entfernt sind. Kann ein Teil eines solchen verschränkten Systems mit Überlichtgeschwindigkeit spüren, dass an einem weit entfernten anderen Teil gemessen wird? Hinter dieser Frage steckt die Vorstellung, es gebe einen nichtlokalen Mechanismus in der Natur. Diese Vorstellung erweist sich jedoch als keineswegs zwingend und sogar als irreführend, wenn man akzeptiert, dass die Werte von Beobachtungsgrößen in Quantenzuständen objektiv unbestimmt sind. Sie entstehen erst dort, wo wirklich gemessen wird.

  19. NDE investigation of the timber foundation in the historic Kennecott Mine Concentration Mill Building

    Treesearch

    James P. Wacker; Xiping Wang; Douglas R. Rammer; Bessie M. Woodward

    2011-01-01

    The U.S. National Park Service acquired the National Historic Copper Mine at Kennecott, Alaska, in 1998. There was uncertainty about the condition of the timber-cribbing foundation supporting the concentration mill, the largest building in the mine complex. A comprehensive on-site evaluation of the timber cribbing foundation was performed in summer 2009. The inspection...

  20. Infrared-based NDE methods for determining thermal properties and defects in ceramic composites

    SciTech Connect

    Ahuja, S.; Ellingson, W.A.; Steckenrider, J.S.; Koch, S.

    1996-08-01

    Continuous-fiber ceramic matrix composites are currently being developed for various high temperature applications, including use in advanced heat engines. In the material classes of interest for such applications, i.e., silicon carbide (SiC)-fiber-reinforced SiC (SiC{sub (f)}/SiC), SiC-fiber-reinforced silicon nitride (SiC{sub (f)}/Si{sub 3}N{sub 4}), Al{sub 2}O{sub 3 (f)}/Al{sub 2}O{sub 3}, etc., the condition of the interface between the fibers and matrix is critical to the mechanical and thermal behavior of each component. A nondestructive evaluation method developed at Argonne National Laboratory uses infrared thermal imaging to provide ``single-shot`` full-field measurement of the distribution of thermal diffusivity in large components. By applying digital filtering, interpolation, and least-squares-estimation techniques for noise reduction, the authors have achieved acquisition and analysis times of minutes or less with submillimeter spatial resolution. The system has been used to examine the effects of thermal shock, oxidation treatment, density, and variations in fiber coatings in a full array of test specimens.