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Sample records for pulverized coal power

  1. USE OF COAL DRYING TO REDUCE WATER CONSUMED IN PULVERIZED COAL POWER PLANTS

    SciTech Connect

    Nenad Sarunac; Edward Levy

    2005-03-01

    This is the eighth Quarterly Report for this project. The background and technical justification for the project are described, including potential benefits of reducing fuel moisture, prior to firing in a pulverized coal boiler. Analyses were performed to determine the effects of coal product moisture on unit performance. Results are given showing how the coal product moisture level affects parameters such as boiler efficiency, power required to drive the fluidizing air fan, other station service power needed for fans and pulverizers, net unit heat rate, thermal energy rejected by the cooling tower, and stack emissions.

  2. USE OF COAL DRYING TO REDUCE WATER CONSUMED IN PULVERIZED COAL POWER PLANTS

    SciTech Connect

    Edward Levy; Nenad Sarunac; Harun Bilirgen; Wei Zhang

    2005-04-01

    This is the ninth Quarterly Report for this project. The background and technical justification for the project are described, including potential benefits of reducing fuel moisture using power plant waste heat, prior to firing the coal in a pulverized coal boiler. During this last Quarter, comparative analyses were performed for lignite and PRB coals to determine how unit performance varies with coal product moisture. Results are given showing how the coal product moisture level and coal rank affect parameters such as boiler efficiency, station service power needed for fans and pulverizers and net unit heat rate. Results are also given for the effects of coal drying on cooling tower makeup water and comparisons are made between makeup water savings for various times of the year.

  3. USE OF COAL DRYING TO REDUCE WATER CONSUMED IN PULVERIZED COAL POWER PLANTS

    SciTech Connect

    Edward Levy

    2005-10-01

    Low rank fuels such as subbituminous coals and lignites contain significant amounts of moisture compared to higher rank coals. Typically, the moisture content of subbituminous coals ranges from 15 to 30 percent, while that for lignites is between 25 and 40 percent, where both are expressed on a wet coal basis. High fuel moisture has several adverse impacts on the operation of a pulverized coal generating unit. High fuel moisture results in fuel handling problems, and it affects heat rate, mass rate (tonnage) of emissions, and the consumption of water needed for evaporative cooling. This project deals with lignite and subbituminous coal-fired pulverized coal power plants, which are cooled by evaporative cooling towers. In particular, the project involves use of power plant waste heat to partially dry the coal before it is fed to the pulverizers. Done in a proper way, coal drying will reduce cooling tower makeup water requirements and also provide heat rate and emissions benefits. The technology addressed in this project makes use of the hot circulating cooling water leaving the condenser to heat the air used for drying the coal (Figure 1). The temperature of the circulating water leaving the condenser is usually about 49 C (120 F), and this can be used to produce an air stream at approximately 43 C (110 F). Figure 2 shows a variation of this approach, in which coal drying would be accomplished by both warm air, passing through the dryer, and a flow of hot circulating cooling water, passing through a heat exchanger located in the dryer. Higher temperature drying can be accomplished if hot flue gas from the boiler or extracted steam from the turbine cycle is used to supplement the thermal energy obtained from the circulating cooling water. Various options such as these are being examined in this investigation. This is the eleventh Quarterly Report for this project. The background and technical justification for the project are described, including potential benefits

  4. USE OF COAL DRYING TO REDUCE WATER CONSUMED IN PULVERIZED COAL POWER PLANTS

    SciTech Connect

    Edward Levy; Harun Bilirgen; Ursla Levy; John Sale; Nenad Sarunac

    2006-01-01

    This is the twelfth Quarterly Report for this project. The background and technical justification for the project are described, including potential benefits of reducing fuel moisture using power plant waste heat, prior to firing the coal in a pulverized coal boiler. During this last Quarter, the development of analyses to determine the costs and financial benefits of coal drying was continued. The details of the model and key assumptions being used in the economic evaluation are described in this report and results are shown for a drying system utilizing a combination of waste heat from the condenser and thermal energy extracted from boiler flue gas.

  5. USE OF COAL DRYING TO REDUCE WATER CONSUMED IN PULVERIZED COAL POWER PLANTS

    SciTech Connect

    Edward K. Levy; Nenad Sarunac; Gu Feng; Wei Zhang

    2004-04-01

    This is the fifth Quarterly Report for this project. The background and technical justification for the project are described, including potential benefits of reducing fuel moisture, prior to firing in a pulverized coal boiler. A theoretical model, for computing the effects of dryer design and operating conditions on performance of a continuous flow fluidized bed dryer, operating at steady state conditions, is described. Numerical results from the model, compared to data from a pilot scale lignite dryer located at Great River Energy's Coal Creek Station, show good agreement. The dryer model was used to perform parametric calculations on the effects of dryer design and operating conditions on dryer performance and required in-bed heat transfer. Other analyses show the first order effects of firing lignite and PRB coals, dried to various moisture levels, on flow rates of coal, combustion air and flue gas, fan and mill power and unit heat rate.

  6. Characterization of pressurized fluidized bed and pulverized coal fired power plants

    SciTech Connect

    Doss, H.S.; Pietruszkiewicz, J.; Thomas, G.O.; Hamm, J.R.; Bezella, W.A.

    1984-01-01

    This paper presents the major technical and economic characteristics of a steam-cooled and an air-cooled pressurized fluidized bed (PFB) power plant concept along with the characteristics of a pulverized coal fired power plant equipped with an adipic acid enhanced wet-limestone flue gas desulfurization system. The conceptual designs were prepared to satisfy a set of common groundrules that were developed for the study. The power plants are of the grassroots type, located on a generic plant site. The designs incorporate technological advances available for commercialization in the 1990 time frame. The net power outputs of the base case plants, using Illinois No. 6 coal, range from 502 MWe for the pulverized coal fired plant to 554 MWe for the air-cooled PFB plant. The net power plant heat rates vary from 9725 Btu/kWh for the pulverized coal fired plant to 8710 Btu/kWh for the steam-cooled PFB plant. For the economic groundrules set for the study, the pulverized coal fired plant utilizing an advanced flue gas desulfurization concept had the lowest specific capital cost and lowest levelized cost of electricity. However, utility and site specific conditions could materially alter the relative merits of the various concepts in a given utility application.

  7. USE OF COAL DRYING TO REDUCE WATER CONSUMED IN PULVERIZED COAL POWER PLANTS

    SciTech Connect

    Edward K. Levy; Nenad Sarunac; Harun Bilirgen; Hugo Caram

    2006-03-01

    U.S. low rank coals contain relatively large amounts of moisture, with the moisture content of subbituminous coals typically ranging from 15 to 30 percent and that for lignites from 25 and 40 percent. High fuel moisture has several adverse impacts on the operation of a pulverized coal generating unit, for it can result in fuel handling problems and it affects heat rate, stack emissions and maintenance costs. Theoretical analyses and coal test burns performed at a lignite fired power plant show that by reducing the fuel moisture, it is possible to improve boiler performance and unit heat rate, reduce emissions and reduce water consumption by the evaporative cooling tower. The economic viability of the approach and the actual impact of the drying system on water consumption, unit heat rate and stack emissions will depend critically on the design and operating conditions of the drying system. The present project evaluated the low temperature drying of high moisture coals using power plant waste heat to provide the energy required for drying. Coal drying studies were performed in a laboratory scale fluidized bed dryer to gather data and develop models on drying kinetics. In addition, analyses were carried out to determine the relative costs and performance impacts (in terms of heat rate, cooling tower water consumption and emissions) of drying along with the development of optimized drying system designs and recommended operating conditions.

  8. Pulverized coal fuel injector

    DOEpatents

    Rini, Michael J.; Towle, David P.

    1992-01-01

    A pulverized coal fuel injector contains an acceleration section to improve the uniformity of a coal-air mixture to be burned. An integral splitter is provided which divides the coal-air mixture into a number separate streams or jets, and a center body directs the streams at a controlled angle into the primary zone of a burner. The injector provides for flame shaping and the control of NO/NO.sub.2 formation.

  9. Relationship between Particle Size Distribution of Low-Rank Pulverized Coal and Power Plant Performance

    DOE PAGES

    Ganguli, Rajive; Bandopadhyay, Sukumar

    2012-01-01

    Tmore » he impact of particle size distribution (PSD) of pulverized, low rank high volatile content Alaska coal on combustion related power plant performance was studied in a series of field scale tests. Performance was gauged through efficiency (ratio of megawatt generated to energy consumed as coal), emissions (SO 2 , NO x , CO), and carbon content of ash (fly ash and bottom ash).he study revealed that the tested coal could be burned at a grind as coarse as 50% passing 76 microns, with no deleterious impact on power generation and emissions.he PSD’s tested in this study were in the range of 41 to 81 percent passing 76 microns.here was negligible correlation between PSD and the followings factors: efficiency, SO 2 , NO x , and CO. Additionally, two tests where stack mercury (Hg) data was collected, did not demonstrate any real difference in Hg emissions with PSD.he results from the field tests positively impacts pulverized coal power plants that burn low rank high volatile content coals (such as Powder River Basin coal).hese plants can potentially reduce in-plant load by grinding the coal less (without impacting plant performance on emissions and efficiency) and thereby, increasing their marketability.« less

  10. USE OF COAL DRYING TO REDUCE WATER CONSUMED IN PULVERIZED COAL POWER PLANTS

    SciTech Connect

    Edward K. Levy; Nenad Sarunac; Wei Zhang

    2004-07-01

    This is the sixth Quarterly Report for this project. The background and technical justification for the project are described, including potential benefits of reducing fuel moisture, prior to firing in a pulverized coal boiler. Coal drying experiments were performed with a Powder River Basin coal to measure the effects of fluidization velocity and drying temperature on rate of drying in a batch drying process. Comparisons to computational results using the batch bed drying model show good agreement. Comparisons to drying results with North Dakota lignite at the same process conditions confirm the lignite dries slightly more rapidly than the PRB. Experiments were also carried out to determine the effects of inlet air humidity on drying rate. The specific humidity ranged from a value typical for air at temperatures near freezing to a value for 30 C air at 90 percent relative humidity. The experimental results show drying rate is strongly affected by inlet air humidity, with the rate decreasing with more humid inlet air. The temperature of the drying process also plays a strong role, with the negative impacts of high inlet moisture being less of a factor in a higher temperature drying process. Concepts for coal drying systems integrated into a power plant were developed. These make use of hot circulating cooling water from the condenser, steam extraction from the turbine cycle and thermal energy extracted from hot flue gas, in various combinations. Analyses are under way to calculate the effects of drying system design and process conditions on unit performance, emissions, and cooling tower makeup water.

  11. USE OF COAL DRYING TO REDUCE WATER CONSUMED IN PULVERIZED COAL POWER PLANTS

    SciTech Connect

    Edward K. Levy; Nenad Sarunac; Wei Zhang

    2004-10-01

    This is the seventh Quarterly Report for this project. The background and technical justification for the project are described, including potential benefits of reducing fuel moisture, prior to firing in a pulverized coal boiler. Coal drying experiments were performed with lignite and Powder River Basin coals to determine the effects of inlet air moisture level on the equilibrium relationship between coal moisture and exit air relative humidity and temperature. The results show that, for lignite, there is a slight dependence of equilibrium moisture on inlet humidity level. However, the equilibrium relationship for PRB coal appears to be independent of inlet air humidity level. The specific equilibrium model used for computing lignite coal dryer performance has a significant effect on the prediction accuracy for exit air relative humidity; but its effects on predicted coal product moisture, exit air temperature and specific humidity are minimal. Analyses were performed to determine the effect of lignite product moisture on unit performance for a high temperature drying system. With this process design, energy for drying is obtained from the hot flue gas entering the air preheater and the hot circulating cooling water leaving the steam condenser. Comparisons were made to the same boiler operating with lignite which had been dried off-site.

  12. USE OF COAL DRYING TO REDUCE WATER CONSUMED IN PULVERIZED COAL POWER PLANTS

    SciTech Connect

    Edward K. Levy; Hugo Caram; Zheng Yao; Gu Feng

    2003-10-01

    This is the third Quarterly Report for this project. The background and technical justification for the project are described, including potential benefits of reducing fuel moisture, prior to firing in a pulverized coal boiler. A description is given of the equipment, instrumentation and procedures being used for the fluidized bed drying experiments. Laboratory data are presented on the effects of bed depth on drying rate. These show that drying rate decreased strongly with an increase in bed depth as the settled bed depth varied from 0.25 to 0.65 m. These tests were performed with North Dakota lignite having a 6.35 mm (1/4 inch) top size, constant inlet air and heater surface temperatures, constant rate of heat addition per unit initial mass of wet coal and constant superficial air velocity. A theoretical model of the batch dryer is described. This model uses the equations for conservation of mass and energy and empirical data on the relationship between relative humidity of the air and coal moisture content at equilibrium. Outputs of the model are coal moisture content, bed temperature, and specific humidity of the outlet air as functions of time. Preliminary comparisons of the model to laboratory drying data show very good agreement.

  13. USE OF COAL DRYING TO REDUCE WATER CONSUMED IN PULVERIZED COAL POWER PLANTS

    SciTech Connect

    Edward K. Levy; Hugo Caram; Zheng Yao; Gu Feng

    2004-01-01

    This is the fourth Quarterly Report for this project. The background and technical justification for the project are described, including potential benefits of reducing fuel moisture, prior to firing in a pulverized coal boiler. A description is given of the equipment, instrumentation and procedures being used for the fluidized bed drying experiments. Experimental data were obtained during this last quarter on the effects of particle size on drying rate for a North Dakota lignite. Other experiments looked at drying a PRB coal. The tests comparing drying rates with lignite particles of different diameters were carried out with particle top sizes from 2 to 9.5 mm and covered a range of air velocities. The results show that drying rate increased with air velocity, but that, within the accuracy of the data, the data for all four particle size distributions follow the same curve. This suggests the higher drying rates associated with the larger particles are due to higher air velocities and not to any inherently different drying rates due to particle size. The drying data with the PRB coal show qualitatively similar behavior to that observed with lignite. However, quantitative comparisons of the drying rate data obtained so far for the two coals show the PRB dried at rates which were 14 to 20 percent lower than the lignite, for comparable process conditions. The equilibrium relationship between relative humidity and coal moisture was refined using a correction for temperature. This reduced the scatter in the coal moisture versus relative humidity data and improved the predictions made with the first principle drying model.

  14. USE OF COAL DRYING TO REDUCE WATER CONSUMED IN PULVERIZED COAL POWER PLANTS

    SciTech Connect

    Edward K. Levy

    2003-03-01

    This is the first Quarterly Report for this project. The background and technical justification for the project are described, including potential benefits of reducing fuel moisture, prior to firing in a pulverized coal boiler. A description is given of the equipment and instrumentation being used for the fluidized bed drying experiments. Results of fluidization and drying tests performed with North Dakota lignite, having a 6.35 mm (1/4 inch) top size, are presented. The experiments were performed with a 381 mm (15 inch) settled bed depth, with inlet air and in-bed heater surface temperatures of 44.3 C (110 F), and with the superficial air velocity ranging from 0.2 m/s to 1.4 m/s. Drying rate is shown to be a strong function of air velocity, increasing seven-fold from 0.2 m/s to 1.4 m/s. Increases in velocity from 0.75 m/s (minimum fluidization velocity) to 1.4 m/s resulted in a doubling of the drying rate.

  15. Speciation and mass-balance of mercury from pulverized coal fired power plants burning western Canadian subbituminous coals.

    PubMed

    Goodarzi, F

    2004-10-01

    This report summarizes the results of a study carried out on six pulverized coal-fired power plants in western Canada burning subbituminous coal for the mass-balance and speciation of mercury. The main objectives of this study were to: determine the total gaseous mercury (TGM) emitted from stacks of power plants using the Ontario Hydro method; identify the speciation of emitted mercury such as metallic (Hg(0)) and gaseous elemental (GEM) mercury; and perform mass-balance calculations of mercury for milled-coal, bottom ash, electrostatic precipitators (ESP) fly ash and stack-emitted mercury based on three tests. Sampling of mercury was carried out using the Ontario Hydro method and mercury was determined using the USEPA method 7473 by cold vapor atomic absorption (CVAAS). The sample collection efficiencies confirmed that both oxidized and the elemental mercury had been successfully sampled at all power plants. The total gaseous mercury emitted (TGM) is 6.95-15.66 g h(-1) and is mostly in gaseous elemental mercury (GEM, Hg(0)) form. The gaseous elemental mercury is emitted at a rate of 6.59-12.62 g h(-1). Reactive gaseous mercury (RGM, Hg(2+)) is emitted at a rate of 0.34-3.68 g h(-1). The rate of emission of particulate mercury (Hg(p)) is low and is in the range 0.005-0.076 g h(-1). The range of mass-balances for each power plant is more similar to the variability in measured mercury emissions, than to the coal and ash analyses or process data. The mass-balance calculations for the six power plants, performed on results of the three tests at each power plant, are between 86% and 123%, which is acceptable and within the range 70-130%. The variation in mass-balance of mercury for the six power plants is mostly related to the variability of coal feed rate.

  16. Experimental study on cement clinker co-generation in pulverized coal combustion boilers of power plants.

    PubMed

    Wang, Wenlong; Luo, Zhongyang; Shi, Zhenglun; Cen, Kefa

    2006-06-01

    The idea to co-generate cement clinker in pulverized coal combustion (PCC) boilers of power plants is introduced and discussed. An experimental study and theoretical analysis showed this idea to be feasible and promising. By adding quick lime as well as other mineralizers to the coal and grinding the mixture before combustion, sulfoaluminate cement clinker with a high content of silicate (SCCHS) could be generated. The main mineral phases in SCCHS are 2CaO x SiO2 (dicalcium-silicate), 3CaO x 3Al2O3 x CaSO4 (calcium-sulfoaluminate) and 2CaO x A12O3 SiO2 (gehlenite). Performance tests showed that the SCCHS met the requirements for utilization in common construction. Based on this idea, zero solid waste generation from PCC would be realized. Furthermore, thermal power production and cement production could be combined, and this would have a significant effect on both environmental protection and natural resource saving.

  17. A pulverized coal fuel injector

    SciTech Connect

    Rini, M.J.; Towle, D.P.

    1991-12-31

    A pulverized coal fuel injector contains an acceleration section to improve the uniformity of a coal-air mixture to be burned. An integral splitter is provided which divides the coal-air mixture into a number separate streams or jets, and a center body directs the streams at a controlled angle into the primary zone of a burner. The injector provides for flame shaping and the control of NO/NO{sub 2} formation.

  18. Performance and risks of advanced pulverized-coal plants

    SciTech Connect

    Nalbandian, H.

    2009-07-01

    This article is based on an in-depth report of the same title published by the IEA Clean Coal Centre, CCC/135 (see Coal Abstracts entry Sep 2008 00535). It discusses the commercial, developmental and future status of pulverized fuel power plants including subcritical supercritical and ultra supercritical systems of pulverized coal combustion, the most widely used technology in coal-fired power generation. 1 fig., 1 tab.

  19. Optimal Synthesis of a Pulverized Coal Power Plant with Carbon Capture

    SciTech Connect

    Prakash R. Kotecha; Juan M. Salazar; Stephen Zitney

    2009-01-01

    Coal constitutes an important source of fuel for the production of power in the United States. For instance, in January 2009, pulverized coal (PC) power plants alone contributed to over 45 percent of the Nation's total electric power production. However, PC power plants also contribute to increased emissions of greenhouse gases principally carbon-dioxide (CO2). Recently, various carbon capture strategies have been under active investigation so as to make these plants compete with the more environmental friendly renewable energy sources. One such technology that has received considerable success is the capture of CO2 by an amine-based solvent extraction process. However, an aqueous absorption/stripping technology when used in a PC power plant can reduce the net power output of the plant by as much as 20-40%. The energy penalty comes from heating up the solvent in the regenerator, balancing the enthalpy of reaction, and water stripping. This energy penalty poses considerable limitations on commercial viability of the solvent extraction process and, as a result, various energy-saving modifications have been proposed in the literature ranging from the use of hybrid solvents to novel stripper configurations. In this paper, we show that the energy penalty can be further reduced by heat integration of various PC plant components with the carbon capture system. In addition to the release of greenhouse gases to the environment, PC plants also consume a large amount of freshwater. It is estimated that subcritical and supercritical PC plants have water losses of 714 gal/MWh and 639 gal/MWh, respectively. Water loss is based on an overall balance of the plant source and exit streams. This includes coal moisture, air humidity, process makeup, cooling tower makeup (equivalent to evaporation plus blowdown), process losses (including losses through reactions, solids entrainment, and process makeup/blowdown) and flue gas losses. The primary source of water used in PC power plants

  20. Pulverized coal burner

    DOEpatents

    Sivy, Jennifer L.; Rodgers, Larry W.; Koslosy, John V.; LaRue, Albert D.; Kaufman, Keith C.; Sarv, Hamid

    1998-01-01

    A burner having lower emissions and lower unburned fuel losses by implementing a transition zone in a low NO.sub.x burner. The improved burner includes a pulverized fuel transport nozzle surrounded by the transition zone which shields the central oxygen-lean fuel devolatilization zone from the swirling secondary combustion air. The transition zone acts as a buffer between the primary and the secondary air streams to improve the control of near-burner mixing and flame stability by providing limited recirculation regions between primary and secondary air streams. These limited recirculation regions transport evolved NO.sub.x back towards the oxygen-lean fuel pyrolysis zone for reduction to molecular nitrogen. Alternate embodiments include natural gas and fuel oil firing.

  1. Pulverized coal burner

    DOEpatents

    Sivy, J.L.; Rodgers, L.W.; Koslosy, J.V.; LaRue, A.D.; Kaufman, K.C.; Sarv, H.

    1998-11-03

    A burner is described having lower emissions and lower unburned fuel losses by implementing a transition zone in a low NO{sub x} burner. The improved burner includes a pulverized fuel transport nozzle surrounded by the transition zone which shields the central oxygen-lean fuel devolatilization zone from the swirling secondary combustion air. The transition zone acts as a buffer between the primary and the secondary air streams to improve the control of near-burner mixing and flame stability by providing limited recirculation regions between primary and secondary air streams. These limited recirculation regions transport evolved NO{sub x} back towards the oxygen-lean fuel pyrolysis zone for reduction to molecular nitrogen. Alternate embodiments include natural gas and fuel oil firing. 8 figs.

  2. Firing of pulverized solvent refined coal

    DOEpatents

    Derbidge, T. Craig; Mulholland, James A.; Foster, Edward P.

    1986-01-01

    An air-purged burner for the firing of pulverized solvent refined coal is constructed and operated such that the solvent refined coal can be fired without the coking thereof on the burner components. The air-purged burner is designed for the firing of pulverized solvent refined coal in a tangentially fired boiler.

  3. Laser ignition of pulverized coals

    SciTech Connect

    Chen, J.C.; Taniguchi, Masayuki; Narato, Kiyoshi; Ito, Kazuyuki . Hitachi Research Lab.)

    1994-04-01

    The authors present a novel experiment to study the ignition of pulverized coal. A dilute stream of particles is dropped into a laminar, upward-flow wind tunnel with a quartz test section. The gas stream is not preheated. A single pulse from a Nd:YAG laser is focused through the tunnel and ignites the fuel. The transparent test section and cool walls allow for optical detection of the ignition process. In this article they describe the experiment and demonstrate its capabilities by observing the ignition behavior of spherical, amorphous-carbon particles and two coal: an anthracite and a high-volatile bituminous coal. The ignition behaviors of the carbon spheres and the anthracite are as expected for heterogeneous ignition, while the mechanism of the bituminous coal is uncertain. Calculations are also presented to describe the physical behavior of a laser-heated particle, and the heat transfer and chemistry of heterogeneous ignition.

  4. Coal char fragmentation during pulverized coal combustion

    SciTech Connect

    Baxter, L.L.

    1995-07-01

    A series of investigations of coal and char fragmentation during pulverized coal combustion is reported for a suite of coals ranging in rank from lignite to low-volatile (lv) bituminous coal under combustion conditions similar to those found in commercial-scale boilers. Experimental measurements are described that utilize identical particle sizing characteristics to determine initial and final size distributions. Mechanistic interpretation of the data suggest that coal fragmentation is an insignificant event and that char fragmentation is controlled by char structure. Chars forming cenospheres fragment more extensively than solid chars. Among the chars that fragment, large particles produce more fine material than small particles. In all cases, coal and char fragmentation are seen to be sufficiently minor as to be relatively insignificant factors influencing fly ash size distribution, particle loading, and char burnout.

  5. Ferromagnetic and superparamagnetic contamination in pulverized coal

    USGS Publications Warehouse

    Senftle, F.E.; Thorpe, A.N.; Alexander, C.C.; Finkelman, R.B.

    1982-01-01

    Although no significant major-element contamination is introduced by grinding coal in a steel pulverizer, abraded steel particles can conceivably affect the magnetic properties of pulverized coal. Magnetic and scanning-electron-microscope analyses of pulverized coal and coal fragments from the Herrin No. 6 seam in Illinois showed ferromagnetic and superparamagnetic contamination from the grinder. Significant changes in the magnetic properties of the coal were noted, indicating a total steel contamination of approximately 0.02 wt%. When coal samples were vibrated in the magnetic field of the vibrating-sample magnetometer, the superparamagnetic steel particles moved through the pulverized coal, and participated in the formation of multidomain clusters that in turn substantially affected the magnetization of the coal. ?? 1982.

  6. Enhancement of pulverized coal combustion by plasma technology

    SciTech Connect

    Gorokhovski, M.A.; Jankoski, Z.; Lockwood, F.C.; Karpenko, E.I.; Messerle, V.E.; Ustimenko, A.B.

    2007-07-01

    Plasma-assisted pulverized coal combustion is a promising technology for thermal power plants (TPP). This article reports one- and three- dimensional numerical simulations, as well as laboratory and industrial measurements of coal combustion using a plasma-fuel system (PFS). The chemical kinetic and fluid mechanics involved in this technology are analysed. The results show that a PFS, can be used to promote early ignition and enhanced stabilization of a pulverized coal flame. It is shown that this technology, in addition to enhancing the combustion efficiency of the flame, reduces harmful emissions from power coals of all ranks (brown, bituminous, anthracite and their mixtures). Data summarising the experience of 27 pulverized coal boilers in 16 thermal power plants in several countries (Russia, Kazakhstan, Korea, Ukraine, Slovakia, Mongolia and China), embracing steam productivities from 75 to 670 tons per hour (TPH), are presented. Finally, the practical computation of the characteristics of the PFS, as function of coal properties, is discussed.

  7. Behavior of fluorine and chlorine in Spanish coal fired power plants with pulverized coal boilers and fluidized bed boiler.

    PubMed

    López-Vilariño, J M; Fernández-Martínez, G; Turnes-Carou, I; Muinategui-Lorenzo, S; López-Mahía, P; Prada-Rodríguez, D

    2003-06-01

    Behavior and contents of fluorine and chlorine in coal feedstock, combustion wastes (slag and fly ash) and emissions were studied in five conventional coal fired power plants and in a fluidized bed coal power plant. The halide levels found in the used coal were quite low. Mass balances and emission factors were calculated. The volatility of these elements makes the gaseous emission the main target between the residues. The influence of combustion parameters is not clearly established. Several analytical techniques (ion selective electrodes, capillary electrophoresis and ion chromatography) are employed to determinate the halide concentration in the different samples taken in the power plants studied (coal, slag, fly ash and flue gases).

  8. Water use at pulverized coal power plants with postcombustion carbon capture and storage.

    PubMed

    Zhai, Haibo; Rubin, Edward S; Versteeg, Peter L

    2011-03-15

    Coal-fired power plants account for nearly 50% of U.S. electricity supply and about a third of U.S. emissions of CO(2), the major greenhouse gas (GHG) associated with global climate change. Thermal power plants also account for 39% of all freshwater withdrawals in the U.S. To reduce GHG emissions from coal-fired plants, postcombustion carbon capture and storage (CCS) systems are receiving considerable attention. Current commercial amine-based capture systems require water for cooling and other operations that add to power plant water requirements. This paper characterizes and quantifies water use at coal-burning power plants with and without CCS and investigates key parameters that influence water consumption. Analytical models are presented to quantify water use for major unit operations. Case study results show that, for power plants with conventional wet cooling towers, approximately 80% of total plant water withdrawals and 86% of plant water consumption is for cooling. The addition of an amine-based CCS system would approximately double the consumptive water use of the plant. Replacing wet towers with air-cooled condensers for dry cooling would reduce plant water use by about 80% (without CCS) to about 40% (with CCS). However, the cooling system capital cost would approximately triple, although costs are highly dependent on site-specific characteristics. The potential for water use reductions with CCS is explored via sensitivity analyses of plant efficiency and other key design parameters that affect water resource management for the electric power industry.

  9. Design of a laser-induced breakdown spectroscopy system for on-line quality analysis of pulverized coal in power plants

    SciTech Connect

    Yin, W.B.; Zhang, L.; Dong, L.; Ma, W.G.; Jia, S.T.

    2009-08-15

    It is vitally important for a power plant to determine the chemical composition of coal prior to combustion in order to obtain optimal boiler control. In this work, a fully software-controlled laser-induced breakdown spectroscopy (LIBS) system comprising a LIBS apparatus and sampling equipment has been designed for possible application to power plants for on-line quality analysis of pulverized coal. Special attention was given to the LIBS system, the data processing methods (especially the normalization with Bode Rule/DC Level) and the specific settings (the software-controlled triggering source, high-pressure gas cleaning device, sample preparation module, sampling module, etc.), which gave the best direct measurement for C, H, Si, Na, Mg, Fe, Al, and Ti with measurement errors less than 10% for pulverized coal. Therefore, the apparatus is accurate enough to be applied to industries for on-line monitoring of pulverized coal. The method of proximate analysis was also introduced and the experimental error of A(ad) (Ash, 'ad' is an abbreviation for 'air dried') was shown in the range of 2.29 to 13.47%. The programmable logic controller (PLC) controlled on-line coal sampling equipment, which is designed based upon aerodynamics, and is capable of performing multipoint sampling and sample-preparation operation.

  10. Design of a laser-induced breakdown spectroscopy system for on-line quality analysis of pulverized coal in power plants.

    PubMed

    Yin, Wangbao; Zhang, Lei; Dong, Lei; Ma, Weiguang; Jia, Suotang

    2009-08-01

    It is vitally important for a power plant to determine the chemical composition of coal prior to combustion in order to obtain optimal boiler control. In this work, a fully software-controlled laser-induced breakdown spectroscopy (LIBS) system comprising a LIBS apparatus and sampling equipment has been designed for possible application to power plants for on-line quality analysis of pulverized coal. Special attention was given to the LIBS system, the data processing methods (especially the normalization with Bode Rule/DC Level) and the specific settings (the software-controlled triggering source, high-pressure gas cleaning device, sample-preparation module, sampling module, etc.), which gave the best direct measurement for C, H, Si, Na, Mg, Fe, Al, and Ti with measurement errors less than 10% for pulverized coal. Therefore, the apparatus is accurate enough to be applied to industries for on-line monitoring of pulverized coal. The method of proximate analysis was also introduced and the experimental error of A(ad) (Ash, 'ad' is an abbreviation for 'air dried') was shown in the range of 2.29 to 13.47%. The programmable logic controller (PLC) controlled on-line coal sampling equipment, which is designed based upon aerodynamics, and is capable of performing multipoint sampling and sample-preparation operation.

  11. Firing of pulverized solvent refined coal

    DOEpatents

    Lennon, Dennis R.; Snedden, Richard B.; Foster, Edward P.; Bellas, George T.

    1990-05-15

    A burner for the firing of pulverized solvent refined coal is constructed and operated such that the solvent refined coal can be fired successfully without any performance limitations and without the coking of the solvent refined coal on the burner components. The burner is provided with a tangential inlet of primary air and pulverized fuel, a vaned diffusion swirler for the mixture of primary air and fuel, a center water-cooled conical diffuser shielding the incoming fuel from the heat radiation from the flame and deflecting the primary air and fuel steam into the secondary air, and a watercooled annulus located between the primary air and secondary air flows.

  12. Enhanced Combustion Low NOx Pulverized Coal Burner

    SciTech Connect

    David Towle; Richard Donais; Todd Hellewell; Robert Lewis; Robert Schrecengost

    2007-06-30

    For more than two decades, Alstom Power Inc. (Alstom) has developed a range of low cost, infurnace technologies for NOx emissions control for the domestic U.S. pulverized coal fired boiler market. This includes Alstom's internally developed TFS 2000{trademark} firing system, and various enhancements to it developed in concert with the U.S. Department of Energy. As of the date of this report, more than 270 units representing approximately 80,000 MWe of domestic coal fired capacity have been retrofit with Alstom low NOx technology. Best of class emissions range from 0.18 lb/MMBtu for bituminous coal to 0.10 lb/MMBtu for subbituminous coal, with typical levels at 0.24 lb/MMBtu and 0.13 lb/MMBtu, respectively. Despite these gains, NOx emissions limits in the U.S. continue to ratchet down for new and existing boiler equipment. On March 10, 2005, the Environmental Protection Agency (EPA) announced the Clean Air Interstate Rule (CAIR). CAIR requires 25 Eastern states to reduce NOx emissions from the power generation sector by 1.7 million tons in 2009 and 2.0 million tons by 2015. Low cost solutions to meet such regulations, and in particular those that can avoid the need for a costly selective catalytic reduction system (SCR), provide a strong incentive to continue to improve low NOx firing system technology to meet current and anticipated NOx control regulations. The overall objective of the work is to develop an enhanced combustion, low NOx pulverized coal burner, which, when integrated with Alstom's state-of-the-art, globally air staged low NOx firing systems will provide a means to achieve: Less than 0.15 lb/MMBtu NOx emissions when firing a high volatile Eastern or Western bituminous coal, Less than 0.10 lb/MMBtu NOx emissions when firing a subbituminous coal, NOx reduction costs at least 25% lower than the costs of an SCR, Validation of the NOx control technology developed through large (15 MWt) pilot scale demonstration, and Documentation required for economic

  13. Pushing the pulverized coal envelope with LEBS

    SciTech Connect

    Regan, J.W.; Borio, R.W.; Palkes, M.

    1995-11-01

    In response to challenges from technologies such as IGCC and PFBC, the ABB LEBS Team has proposed removing the barriers to very large advances in environmental and thermal performance of pulverized coal plants. Pulverized coal will continue to be the source of more than half of our electric generation well into the next century and we must develop low-risk low-cost advances that will compete with the claimed performance of other technologies. This paper describes near-term PC technologies for new and retrofit applications which will accomplish this.

  14. Pushing the pulverized coal envelope with LEBS

    SciTech Connect

    Regan, J.W.; Borio, R.W.; Palkes, M.

    1995-12-31

    In response to challenges from technologies such as IGCC and PFBC, the ABB LEBS Team has proposed removing the barrier to very large advances in environmental and thermal performance of pulverized coal plants. Pulverized coal will continue to be the source of more than half of our electric generation well into the next century and we must develop low-risk low-cost advances that will compete with the claimed performance of other technologies. This paper describes near-term PC technologies for new and retrofit applications which will accomplish this.

  15. Hydrothermally treated coals for pulverized coal injection. Final technical report

    SciTech Connect

    Walsh, D.E.; Rao, P.D.; Ogunsola, O.; Lin, H.K.

    1995-10-01

    This project investigated the suitability of hydrothermally dried low-rank coals for pulverized fuel injection into blast furnaces in order to reduce coke consumption. Coal samples from the Beluga coalfield and the Usibelli Coal Mine, Alaska, were used for the study. Crushed coal samples were hydrothermally treated at three temperatures, 275, 300 and 325{degrees}C, for residence times of 10, 60 and 120 minutes. Products were characterized to determine their suitability for pulverized coal injection. Characterization included proximate and ultimate analyses, vitrinite reflectance and TGA reactivity. A literature survey was also conducted.

  16. Characteristics of carbonized sludge for co-combustion in pulverized coal power plants

    SciTech Connect

    Park, Sang-Woo; Jang, Cheol-Hyeon

    2011-03-15

    Co-combustion of sewage sludge can destabilize its combustion profile due to high volatility, which results in unstable flame. We carried out fuel reforming for sewage sludge by way of carbonization at pyrolysis temperature of 300-500 deg. C. Fuel characteristics of carbonized sludge at each temperature were analyzed. As carbonization temperature increased, fuel ratio increased, volatile content reduced, and atomic ratio relation of H/C and O/C was similar to that of lignite. The analysis result of FT-IR showed the decrease of aliphatic C-H bond and O-C bond in carbonization. In the analysis result of TG-DTG, the thermogravimetry reduction temperature of carbonized sludge (CS400) was proven to be higher than that of dried sludge, but lower than that of sub-bituminous coal. Hardgrove grindability index increased in proportion to fuel ratio increase, where the carbonized sludge value of 43-110 was similar or higher than the coal value of 49-63. As for ash deposits, slagging and fouling index were higher than that of coal. When carbonized sludge (CS400) and coal were co-combusted in 1-10% according to calorific value, slagging tendency was low in all conditions, and fouling tendency was medium or high according to the compositions of coal.

  17. Characteristics of carbonized sludge for co-combustion in pulverized coal power plants.

    PubMed

    Park, Sang-Woo; Jang, Cheol-Hyeon

    2011-03-01

    Co-combustion of sewage sludge can destabilize its combustion profile due to high volatility, which results in unstable flame. We carried out fuel reforming for sewage sludge by way of carbonization at pyrolysis temperature of 300-500°C. Fuel characteristics of carbonized sludge at each temperature were analyzed. As carbonization temperature increased, fuel ratio increased, volatile content reduced, and atomic ratio relation of H/C and O/C was similar to that of lignite. The analysis result of FT-IR showed the decrease of aliphatic C-H bond and O-C bond in carbonization. In the analysis result of TG-DTG, the thermogravimetry reduction temperature of carbonized sludge (CS400) was proven to be higher than that of dried sludge, but lower than that of sub-bituminous coal. Hardgrove grindability index increased in proportion to fuel ratio increase, where the carbonized sludge value of 43-110 was similar or higher than the coal value of 49-63. As for ash deposits, slagging and fouling index were higher than that of coal. When carbonized sludge (CS400) and coal were co-combusted in 1-10% according to calorific value, slagging tendency was low in all conditions, and fouling tendency was medium or high according to the compositions of coal.

  18. Radiative heat-transfer model in the interior of a pulverized coal furnace

    SciTech Connect

    Canadas, L.; Salvador, L.; Ollero, P. )

    1990-04-01

    A practical mathematical model simulating radiative heat transfer in the furnace of a pulverized coal boiler is presented. The inclusion of this model in a pulverized coal combustion model allows for testing its validity and its sensitivity to furnace walls and particle emissivity values, by comparison with measurements in a 550 MW power plant boiler.

  19. Coal Direct Chemical Looping Retrofit to Pulverized Coal Power Plants for In-Situ CO2 Capture

    SciTech Connect

    Zeng, Liang; Li, Fanxing; Kim, Ray; Bayham, Samuel; McGiveron, Omar; Tong, Andrew; Connell, Daniel; Luo, Siwei; Sridhar, Deepak; Wang, Fei; Sun, Zhenchao; Fan, Liang-Shih

    2013-09-30

    A novel Coal Direct Chemical Looping (CDCL) system is proposed to effectively capture CO2 from existing PC power plants. The work during the past three years has led to an oxygen carrier particle with satisfactory performance. Moreover, successful laboratory, bench scale, and integrated demonstrations have been performed. The proposed project further advanced the novel CDCL technology to sub-pilot scale (25 kWth). To be more specific, the following objectives attained in the proposed project are: 1. to further improve the oxygen carrying capacity as well as the sulfur/ash tolerance of the current (working) particle; 2. to demonstrate continuous CDCL operations in an integrated mode with > 99% coal (bituminous, subbituminous, and lignite) conversion as well as the production of high temperature exhaust gas stream that is suitable for steam generation in existing PC boilers; 3. to identify, via demonstrations, the fate of sulfur and NOx; 4. to conduct thorough techno-economic analysis that validates the technical and economical attractiveness of the CDCL system. The objectives outlined above were achieved through collaborative efforts among all the participants. CONSOL Energy Inc. performed the techno-economic analysis of the CDCL process. Shell/CRI was able to perform feasibility and economic studies on the large scale particle synthesis and provide composite particles for the sub-pilot scale testing. The experience of B&W (with boilers) and Air Products (with handling gases) assisted the retrofit system design as well as the demonstration unit operations. The experience gained from the sub-pilot scale demonstration of the Syngas Chemical Looping (SCL) process at OSU was able to ensure the successful handling of the solids. Phase 1 focused on studies to improve the current particle to better suit the CDCL operations. The optimum operating conditions for the reducer reactor such as the temperature, char gasification enhancer type, and flow rate were identified. The

  20. Extending gear life in a coal pulverizer gearbox

    SciTech Connect

    Hansen, T.

    2007-08-15

    A coal-fired power plant in the Western United States experienced short gearbox life in the 13 coal pulverizers operating at the plant. Wear on the bronze bull gear faces was suspected to have been caused by high particulate loading of coal dust and dirt in the gear oil, catalytic reaction between gear oil additives and some of the particulates generated, and high levels of copper in the gear oil. By addressing particulate ingress, adding filtration and switching to a synthetic gear oil, significant benefits were made to the power plant and gear oil life was extended. 2 photos., 1 tab.

  1. Ignition characteristics of pulverized coal under high oxygen concentrations

    SciTech Connect

    Yue-sheng Fan; Zheng Zou; Zidong Cao; Yingchao Xu; Xiaoke Jiang

    2008-03-15

    In order to reduce overall fuel consumption, or partially substitute a 'valuable' fuel with a poor one, in electric power plant boilers, oxygen enrichment of combustion air can be very effective. Combustion characteristics of three Chinese pulverized coals, Shenmu bituminous, Tianhushan anthracite, and Duolun lignite, and three different particle sizes, under high oxygen concentrations more than 21%, have been investigated using thermogravimetric/differential scanning calorimetry analysis (TG/DSC) and a drop-tube furnace. Results showed that the ignitability, the combustion property, and the burnout were largely improved when added oxygen was used, especially for small particles, the influence of oxygen on the bituminous coal was greater than the lignite and the anthracite, and the suitable O{sub 2} concentration for the ignition of pulverized coal flow should be controlled below 40%. 38 refs., 12 figs., 3 tabs.

  2. 6. FF coal pulverizer (ball mill inside). GG building in ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. FF coal pulverizer (ball mill inside). GG building in background did preliminary crushing; pulverizer to left, coal conveyor and air cleaning towers to right; conveyor on left brought crushed coal to FF. Looking north/northeast - Rouge Steel Company, 3001 Miller Road, Dearborn, MI

  3. Method of improving the storage safety of pulverized brown coal

    SciTech Connect

    Schoppe, F.

    1982-04-13

    A method is given with the help of which pulverized brown coal can be stored safely, that is, it can be made safe against self ignition. The pulverized brown coal is mixed with at least 20% by weight anthracite dust until the particle mixture shows a uniform , black, anthracite-like color. Defined limits for the grain size of the pulverized brown coal and the anthracite dust must be observed.

  4. Applicability of the mixture of bituminous coal and anthracite to conventional pulverized coal firing boiler

    SciTech Connect

    Takano, Shin-Ichi; Kiga, Takashi; Miyamae, Shigehiro

    1994-12-31

    In some future, it is expected for Japanese power stations to be hard to get a high-grade coal like a bituminous coal. We conducted therefore pilot scale tests of pulverized blends of bituminous coal and anthracite using a 1.2MWt tunnel furnace in order to evaluate the applicability of the blends of bituminous coal and anthracite to conventional pulverized coal firing boilers. One kind of bituminous coal and two kinds of anthracite, one was of low ash content and another was of high ash content, were prepared for the test. Previously to pilot scale tests, coal properties and ash properties of the blends of bituminous coal and anthracite were analyzed to estimate the characteristics of combustion, ash deposition, and so on. In the test, we investigated the combustion efficiency, NOx emission, characteristics of ignition stability and grindability changing the blend rate of anthracite. Results of our study indicated that the critical restrictions on the blending rate of anthracite were unburnt carbon in fly ash and NOx emission as for coals tested. The acceptable limitation on blending rate of anthracite was 10 and 20%, respectively for two kinds of conventional pulverized coal fired boiler. Concerning to the grindability, it became worse with increasing the blending rate of anthracite from grindability test using a roller mill, while it became better estimating from HGI.

  5. An examination of heat rate improvements due to waste heat integration in an oxycombustion pulverized coal power plant

    NASA Astrophysics Data System (ADS)

    Charles, Joshua M.

    Oxyfuel, or oxycombustion, technology has been proposed as one carbon capture technology for coal-fired power plants. An oxycombustion plant would fire coal in an oxidizer consisting primarily of CO2, oxygen, and water vapor. Flue gas with high CO2 concentrations is produced and can be compressed for sequestration. Since this compression generates large amounts of heat, it was theorized that this heat could be utilized elsewhere in the plant. Process models of the oxycombustion boiler, steam cycle, and compressors were created in ASPEN Plus and Excel to test this hypothesis. Using these models, heat from compression stages was integrated to the flue gas recirculation heater, feedwater heaters, and to a fluidized bed coal dryer. All possible combinations of these heat sinks were examined, with improvements in coal flow rate, Qcoal, net power, and unit heat rate being noted. These improvements would help offset the large efficiency impacts inherent to oxycombustion technology.

  6. Two-in-one fuel combining sugar cane with low rank coal and its CO₂ reduction effects in pulverized-coal power plants.

    PubMed

    Lee, Dong-Wook; Bae, Jong-Soo; Lee, Young-Joo; Park, Se-Joon; Hong, Jai-Chang; Lee, Byoung-Hwa; Jeon, Chung-Hwan; Choi, Young-Chan

    2013-02-05

    Coal-fired power plants are facing to two major independent problems, namely, the burden to reduce CO(2) emission to comply with renewable portfolio standard (RPS) and cap-and-trade system, and the need to use low-rank coal due to the instability of high-rank coal supply. To address such unresolved issues, integrated gasification combined cycle (IGCC) with carbon capture and storage (CCS) has been suggested, and low rank coal has been upgraded by high-pressure and high-temperature processes. However, IGCC incurs huge construction costs, and the coal upgrading processes require fossil-fuel-derived additives and harsh operation condition. Here, we first show a hybrid coal that can solve these two problems simultaneously while using existing power plants. Hybrid coal is defined as a two-in-one fuel combining low rank coal with a sugar cane-derived bioliquid, such as molasses and sugar cane juice, by bioliquid diffusion into coal intrapores and precarbonization of the bioliquid. Unlike the simple blend of biomass and coal showing dual combustion behavior, hybrid coal provided a single coal combustion pattern. If hybrid coal (biomass/coal ratio = 28 wt %) is used as a fuel for 500 MW power generation, the net CO(2) emission is 21.2-33.1% and 12.5-25.7% lower than those for low rank coal and designed coal, and the required coal supply can be reduced by 33% compared with low rank coal. Considering high oil prices and time required before a stable renewable energy supply can be established, hybrid coal could be recognized as an innovative low-carbon-emission energy technology that can bridge the gulf between fossil fuels and renewable energy, because various water-soluble biomass could be used as an additive for hybrid coal through proper modification of preparation conditions.

  7. Acid rain legislation challenges coal pulverizer designers to minimize impact on boiler performance

    SciTech Connect

    Piepho, R.R.

    1994-12-31

    Major coal consumers are evaluating tactical plans for SO{sub x} emissions compliance required by the 1990 Clean Air Act Amendments. Switching to low sulfur coal is often a favored option. The use of Powder River Basin (PRB) or Eastern low-sulfur (ELS) coals in power plants designed for high-sulfur bituminous coals typically leads to reduced pulverizer capacity and/or performance, which can reduce overall boiler capacity. Many fuel switching studies confirm that existing boilers will be de-rated unless existing pulverizers are upgraded. In extreme cases, complete pulverizer replacement will be required. The use of low NO{sub x} burner retrofits for increased combustion performance and rotating classifiers to improve pulverizer performance are discussed.

  8. 38. 8 sisters and powerhouse, pulverizer building for powerhouse, coal ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    38. 8 sisters and powerhouse, pulverizer building for powerhouse, coal conveyor, blast stoves, "A" furnace, stoves, "B" furnace, stoves, "C" furnace, bottle cars. Looking south - Rouge Steel Company, 3001 Miller Road, Dearborn, MI

  9. [Experimental investigation on sulfur emission properties of micro-pulverized coal].

    PubMed

    Jiang, Xiumin; Liu, Hui; Li, Jubin; Zheng, Chuguang; Liu, Dechang

    2002-03-01

    Micro-pulverized coal(0-20 microns) combustion is a new kind of pulverized coal combustion technology. Four Heshan sulfur coal samples with different mean particles diameter were combusted, using a TGA-FTIR made in Germany. Micro-pulverized coal self-desulfurization and adding CaO desulfurization characteristics were investigated. Experimental result proved that micro-pulverized coal SO2 emission was less than coarse particles, and with the same Ca/S molar ratio 3 micro-pulverized coal can obtain higher sulfur capture efficiency. Its unique desulfurization property provide a new idea path for reduce sulfur releasing from pulverized coal combustion.

  10. Distribution and Fate of Mercury in Pulverized Bituminous Coal-Fired Power Plants in Coal Energy-Dominant Huainan City, China.

    PubMed

    Chen, Bingyu; Liu, Guijian; Sun, Ruoyu

    2016-05-01

    A better understanding on the partitioning behavior of mercury (Hg) during coal combustion in large-scale coal-fired power plants is fundamental for drafting Hg-emission control regulations. Two large coal-fired utility boilers, equipped with electrostatic precipitators (ESPs) and a wet flue gas desulfurization (WFGD) system, respectively, in coal energy-dominant Huainan City, China, were selected to investigate the distribution and fate of Hg during coal combustion. In three sampling campaigns, we found that Hg in bottom ash was severely depleted with a relative enrichment (RE) index <7 %, whereas the RE index for fly ash (9-54%) was comparatively higher and variable. Extremely high Hg was concentrated in gypsum (≤4500 ng/g), which is produced in the WFGD system. Mass balance calculation shows that the shares of Hg in bottom ash, fly ash, WFGD products (gypsum, effluents, sludge), and stack emissions were <2, 17-32, 7-22, and 54-82%, respectively. The Hg-removal efficiencies of ESPs, WFGD, and ESPs + WFGD were 17-32, 10-29, and 36-46%, respectively. The Hg-emission factor of studied boilers was in a high range of 0.24-0.29 g Hg/t coal. We estimated that Hg emissions in all Huainan coal-fired power plants varied from 1.8 Mg in 2003 to 7.3 Mg in 2010.

  11. Alstom's Chemical Looping Combustion Prototype for CO2 Capture from Existing Pulverized Coal-Fired Power Plants

    SciTech Connect

    Andrus, Jr., Herbert E.; Chiu, John H.; Edberg, Carl D.; Thibeault, Paul R.; Turek, David G.

    2012-09-30

    Alstom’s Limestone Chemical Looping (LCL™) process has the potential to capture CO2 from new and existing coal-fired power plants while maintaining high plant power generation efficiency. This new power plant concept is based on a hybrid combustion- gasification process utilizing high temperature chemical and thermal looping technology. This process could also be potentially configured as a hybrid combustion-gasification process producing a syngas or hydrogen for various applications while also producing a separate stream of CO2 for use or sequestration. The targets set for this technology is to capture over 90% of the total carbon in the coal at cost of electricity which is less than 20% greater than Conventional PC or CFB units. Previous work with bench scale test and a 65 kWt Process Development Unit Development (PDU) has validated the chemistry required for the chemical looping process and provided for the investigation of the solids transport mechanisms and design requirements. The objective of this project is to continue development of the combustion option of chemical looping (LCL-C™) by designing, building and testing a 3 MWt prototype facility. The prototype includes all of the equipment that is required to operate the chemical looping plant in a fully integrated manner with all major systems in service. Data from the design, construction, and testing will be used to characterize environmental performance, identify and address technical risks, reassess commercial plant economics, and develop design information for a demonstration plant planned to follow the proposed Prototype. A cold flow model of the prototype will be used to predict operating conditions for the prototype and help in operator training. Operation of the prototype will provide operator experience with this new technology and performance data of the LCL-C™ process, which will be applied to the commercial design and economics and plan for a future demonstration

  12. Capacity mapping for optimum utilization of pulverizers for coal fired boilers - article no. 032201

    SciTech Connect

    Bhattacharya, C.

    2008-09-15

    Capacity mapping is a process of comparison of standard inputs with actual fired inputs to assess the available standard output capacity of a pulverizer. The base capacity is a function of grindability; fineness requirement may vary depending on the volatile matter (VM) content of the coal and the input coal size. The quantity and the inlet will change depending on the quality of raw coal and output requirement. It should be sufficient to dry pulverized coal (PC). Drying capacity is also limited by utmost PA fan power to supply air. The PA temperature is limited by air preheater (APH) inlet flue gas temperature; an increase in this will result in efficiency loss of the boiler. The higher PA inlet temperature can be attained through the economizer gas bypass, the steam coiled APH, and the partial flue gas recirculation. The PS/coal ratioincreases with a decrease in grindability or pulverizer output and decreases with a decrease in VM. The flammability of mixture has to be monitored on explosion limit. Through calibration, the PA flow and efficiency of conveyance can be verified. The velocities of coal/air mixture to prevent fallout or to avoid erosion in the coal carrier pipe are dependent on the PC particle size distribution. Metal loss of grinding elements inversely depends on the YGP index of coal. Variations of dynamic loading and wearing of grinding elements affect the available milling capacity and percentage rejects. Therefore, capacity mapping in necessary to ensure the available pulverizer capacity to avoid overcapacity or undercapacity running of the pulverizing system, optimizing auxiliary power consumption. This will provide a guideline on the distribution of raw coal feeding in different pulverizers of a boiler to maximize system efficiency and control, resulting in a more cost effective heat rate.

  13. Hg and Se capture and fly ash carbons from combustion of complex pulverized feed blends mainly of anthracitic coal rank in Spanish power plants

    SciTech Connect

    I. Surez-Ruiz; J.C. Hower; G.A. Thomas

    2007-01-15

    In this work, the petrology and chemistry of fly ashes produced in a Spanish power plant from the combustion of complex pulverized feed blends made up of anthracitic/meta-anthracitic coals, petroleum, and natural coke are investigated. It was found that the behavior of fly ash carbons derived from anthracitic coals follows relatively similar patterns to those established for the carbons from the combustion of bituminous coals. Fly ashes were sampled in eight hoppers from two electrostatic precipitator (ESP) rows. The characterization of the raw ashes and their five sieved fractions (from {gt}150 to {lt}25 {mu}m) showed that glassy material, quartz, oxides, and spinels in different proportions are the main inorganic components. As for the organic fraction, the dominant fly ash carbons are anisotropic carbons, mainly unburned carbons derived from anthracitic vitrinite. The concentration of Se and Hg increased in ashes of the second ESP row, this increase being related to the higher proportion of anisotropic unburned carbons, particularly those largely derived from anthracitic vitrinite in the cooler ashes of the ESP (second row) and also related to the decrease in the flue gas temperature. This suggests that the flue gas temperature plays a major role in the concentration of mercury for similar ratios of unburned carbons. It was also found that Hg is highly concentrated in the medium-coarser fractions of the fly ashes ({gt} 45 {mu}m), there being a positive relationship between the amount of these carbons, which are apparently little modified during the combustion process, in the medium-coarse fractions of the ashes and the Hg retention. According to the results obtained, further research on this type of fly ash could be highly productive. 28 refs., 10 figs., 8 tabs.

  14. Hydrogen production with coal using a pulverization device

    DOEpatents

    Paulson, Leland E.

    1989-01-01

    A method for producing hydrogen from coal is described wherein high temperature steam is brought into contact with coal in a pulverizer or fluid energy mill for effecting a steam-carbon reaction to provide for the generation of gaseous hydrogen. The high temperature steam is utilized to drive the coal particles into violent particle-to-particle contact for comminuting the particulates and thereby increasing the surface area of the coal particles for enhancing the productivity of the hydrogen.

  15. Investigation of flow inside pulverized coal (PC) pipes against coal particle size and air flow rate for a utility boiler

    NASA Astrophysics Data System (ADS)

    Thrangaraju, Savithry K.; Munisamy, Kannan M.; Apparao, Rucgnes

    2017-04-01

    This study mainly focuses on investigation on effect coal particle size on flow inside pulverized coal pipes for a utility boiler. The flow that is analyzed here will be the wall shear stress. The objective of the study is to determine the effect of coal particle size and effect of air flow rate on the wall shear stress of pulverized coal pipes. The individual wall shear stress which is computed as area weighted average of the pulverized coal pipes that is studied is compared and analyzed. There are total of 28 pulverized coal pipes in the power plant that is chosen as case study. The study is divided into two parts mainly the effect of coal particle size on the wall shear stress and the other is effect of air flow rate on the wall shear stress. In both configurations the wall shear stress is computed as area weighted average. Prior to simulation the file that is used to study the wall shear stress is modified using Gambit to improve results. The individual wall shear stress of all pipes coming out of a particular mill is observed after contours are developed using CFD tool like Ansys fluent. Parameters like coal flow rate and coal velocity are set in the simulation and results are generated Based on contours and developed graph from the simulation, the effect of both configuration is studied and the range of particle size and range of air flow rate which is suitable for the optimum operation of boiler is suggested.

  16. Monitoring the species of arsenic, chromium and nickel in milled coal, bottom ash and fly ash from a pulverized coal-fired power plant in western Canada.

    PubMed

    Goodarzi, F; Huggins, F E

    2001-02-01

    The concentration of As, Cr and Ni and their speciation (As3+;5+, Cr3+;6+ and Ni0;2+) in milled coal, bottom ash and ash collected by electrostatic precipitator (ESP) from a coal fired-power plant in western Canada were determined using HGAAS, ICP-AES and XANES. The chemical fractionation of these elements was also determined by a sequential leaching procedure, using deionized water, NH4OAC and HCI as extracting agents. The leachate was analyzed by ICP-AES. Arsenic in the milled coal is mostly associated with organic matter, and 67% of this arsenic is removed by ammonium acetate. This element is totally removed from milled coal after extraction with HCI. Arsenic occurs in both the As3+ and the As5+ oxidation states in the milled coal, while virtually all (>90%) of the arsenic in bottom ash and fly ash appears to be in the less toxic arsenate (As5+) form. Both Ni and Cr in the milled coal are extracted by HCI, indicating that water can mobilize Ni and Cr in an acidic environment. The chromium is leached by water from fly ash as a result of the high pH of the water, which is induced during the leaching. Ammonium acetate removes Ni from bottom ash through an ion exchange process. Chromium in milled coal is present entirely as Cr3+, which is an essential human trace nutrient. The Cr speciation in bottom ash is a more accentuated version of the milled coal and consists mostly of the Cr3+ species. Chromium in fly ash is mostly Cr3+, with significant contamination by stainless-steel from the installation itself.

  17. [Study of laser energy in multi-element detection of pulverized coal flow with laser-induced breakdown spectroscopy].

    PubMed

    Zheng, Jian-Ping; Lu, Ji-Dong; Zhang, Bo; Chen, Shi-He; Yao, Shun-Chun; Pan, Feng-Ping; Dong, Xuan; Zhang, Xi

    2014-01-01

    The logical range of laser power density and optimum laser power density were explored for multi-element analysis of pulverized coal flow with laser-induced breakdown spectroscopy in the present paper. The range of laser energy was chosen from 20 to 160 mJ in the experiment. Pulverized coal less than 200 microm in diameter of particles fell freely through feeder outlet and the rate of flow was controlled by screw feeder. Emissions were collected with pulse laser at 1 064 nm focusing on pulverized coal flow and plasma was generated. The intensity and cause of fluctuation of emission spectra at various laser energy levels were studied. A suitable range of laser power density is from 14.4 to 34.4 GW x cm(-2), and the optimum laser power density is 19.5 GW x cm(-2) for the determination of pulverized coal flow with LIBS.

  18. Experimental study on ignition characteristics of pulverized coal under high-temperature oxygen condition

    NASA Astrophysics Data System (ADS)

    Liu, G. W.; Liu, Y. H.; Dong, P.

    2016-08-01

    The high-temperature oxygen ignition technology of pulverized coal, which can replace the oil gun and achieve oil-free pulverized coal ignition by mixing the high- temperature oxygen and the pulverized coal stream directly, was proposed and a relevant ignition experimental system was built. The ignition characteristics of pulverized coal under high-temperature oxygen condition were investigated: the ignition process was described and analyzed, the influence of relevant parameters on the pulverized coal stream ignition were obtained and analyzed. The results showed: when the oxygen heating temperature is over 750 °C, the pulverized coal stream could be ignited successfully by high-temperature oxygen; increasing the pulverized coal concentration, primary air temperature and oxygen volume flow rate or decreasing the primary air velocity is helpful for the ignition and combustion of the pulverized coal stream.

  19. Mass flow measurement of pulverized coal

    SciTech Connect

    Huovilainen, R.T.

    1995-12-31

    Despite of the national and international agreements for limitation of carbon monoxide emissions, the use of coal in energy production will inevitably increase both in industrial and developing countries. For example in 1990 the share of coal in electricity production was 39% and according to estimates its share will stay fairly stable at 40% in 2010 and 38% in 2020. The forecasted absolute growth numbers of coal use are 63% in 2010 and 87% in 2020 compared to 1990. According to the International Energy Agency (MA Coal Research Profiles, January 1992) the world coal use in power stations will increase by over 80.000 tons a day during the 1990s`. When burning coal, several harmful environmental gases are formed, the most harmful being carbon dioxide and oxides of sulphur and nitrogen. Technically speaking the amount of the gases mentioned can be reduced to acceptable levels, the problem being the costs of the reduction. The reduction of carbon dioxide is not economically solved while the reduction of sulphur and nitrogen oxides are on the level of economic acceptance. There are over 150 methods available to reduce sulphur oxides from flue gases. However, only a couple of these methods are in practical use. Sulphur oxides can also be reduced by using advanced burning technologies, which allow the capture of sulphur of the fuel during combustion process (e.g. fluidized combustion technology). Nitric oxides can be reduced either during the process of their formation, i.e. while burning the fuel, or by handling flue gases. In general, reduction of nitric oxides is far more difficult and expensive than reduction of sulphur oxides.

  20. Pulverized coal torch combustion in a furnace with plasma-coal system

    NASA Astrophysics Data System (ADS)

    Messerle, V. E.; Ustimenko, A. B.; Askarova, A. S.; Nagibin, A. O.

    2010-09-01

    Combustion of a pulverized coal torch has been numerically simulated on the basis of the equations of multicomponent turbulent two-phase flows. The results of three-dimensional simulation of conventional and plasma activated coal combustion in a furnace are presented. Computer code Cinar ICE was verified at coal combustion in the experimental furnace with thermal power of 3 MW that was equipped with plasma-fuel system. Operation of the furnace has been studied at the conventional combustion mode and with plasma activation of coal combustion. Influence of plasma activation of combustion on thermotechnical characteristics of the torch and decrease of carbon loss and nitrogen oxides concentration at the furnace outlet has been revealed.

  1. Flue Gas Cleanup at Temperatures about 1400 C for a Coal Fired Combined Cycle Power Plant: State and Perspectives in the Pressurized Pulverized Coal Combustion (PPCC) Project

    SciTech Connect

    Foerster, M.E.C.; Oeking, K.; Hannes, K.

    2002-09-18

    The PPCC technology, a combined cycle, requires comprehensive cleaning of the flue gases because coal contains a large variety of minerals and other substances. This would lead to fast destruction of the gas turbine blades due to erosion and corrosion. The present specifications of the turbine manufacturers for the required flue gas quality are at a maximum particulate content of 5 mg/m3 s.t.p., diameter of < 5 {micro}m, and a maximum alkali content < 0.01 mg/m3 s.t.p. The PPCC project is aimed at cleaning the flue gases of pressurized coal combustion. This method will be applied at temperature ranges where the ash is in a liquid state and which will be thus cleaned from coarse particulate material by agglomeration and inertial force separators. Appropriate separating methods are also being investigated and developed for the hazardous gaseous contents, e.g. alkali compounds, which are released during the coal combustion process. The following companies are working on the development within the scope of a collaborative project to find a feasible technical solution: Babcock-Borsig-Power Env. GmbH (BBP Env.), E.ON Kraftwerke GmbH, SaarEnergie GmbH, Siemens AG, and Steag AG.

  2. PULVERIZED COAL COMBUSTION: POLLUTANT FORMATION AND CONTROL, 1970-1980

    EPA Science Inventory

    The report documents the support role of EPA's Air and Energy Engineering Research Laboratory in the major research effort directed by EPA in the l970s to understand pollutant formation during pulverized coal combustion (PCC). Understanding the conversion of fuel nitrogen to nit...

  3. PULVERIZED COAL COMBUSTION: POLLUTANT FORMATION AND CONTROL, 1970-1980

    EPA Science Inventory

    The report documents the support role of EPA's Air and Energy Engineering Research Laboratory in the major research effort directed by EPA in the l970s to understand pollutant formation during pulverized coal combustion (PCC). Understanding the conversion of fuel nitrogen to nit...

  4. Clean power generation from coal

    SciTech Connect

    Butler, J.W.; Basu, P.

    2007-09-15

    The chapter gives an overview of power generation from coal, describing its environmental impacts, methods of cleaning coal before combustion, combustion methods, and post-combustion cleanup. It includes a section on carbon dioxide capture, storage and utilization. Physical, chemical and biological cleaning methods are covered. Coal conversion techniques covered are: pulverized coal combustion, fluidized-bed combustion, supercritical boilers, cyclone combustion, magnetohydrodynamics and gasification. 66 refs., 29 figs., 8 tabs.

  5. Hydrothermally treated coals for pulverized coal injection. [Quarterly] technical progress report, January--March 1995

    SciTech Connect

    Walsh, D.E.; Rao, P.D.; Ogunsola, O.; Lin, H.K.

    1995-04-01

    This project is investigating the suitability of hydrothermally dried low-rank coals for pulverized fuel injection into blast furnaces in order to reduce coke consumption. Coal samples from the Beluga coal field and the Usibelli Coal Mine, Alaska, are being used for the study. Crushed coal samples were hydrothermally treated at three temperatures, 275, 300 and 325{degrees}C, for residence times ranging from 10 to 120 minutes. Products are being characterized to determine their suitability for pulverized coal injection. Characterization includes proximate and ultimate analyses, vitrinite reflectance and TGA reactivity. A literature survey is being conducted.

  6. Hydrothermally treated coals for pulverized coal injection. Technical progress report, April 1995--June 1995

    SciTech Connect

    Walsh, D.E.; Rao, P.D.; Ogunsola, O.; Lin, H.K.

    1995-07-01

    This project is investigating the suitability of hydrothermally dried low-rank coals for pulverized fuel injection into blast furnaces in order to reduce coke consumption. Coal samples from the Beluga coal field and Usibelli Coal Mine, Alaska, are being used for the study. Crushed coal samples were hydrothermally treated at three temperatures, 275, 300 and 325{degrees}C, for residence times ranging from 10 to 120 minutes. Products have been characterized to determine their suitability for pulverized coal injection. Characterization includes proximate and ultimate analyses, vitrinite reflectance, TGA reactivity and thermochemical modeling. A literature survey has been conducted.

  7. Experiment and computation studies of high concentration pulverized coal combustion

    SciTech Connect

    Zhang, Z.; Qiu, J.; Chen, G.; Chen, C.; Li, F.; Sun, X.; Liu, S.

    1994-12-31

    This article gives out the studies of high concentration pulverized coal combustion. A series experiment and computation were done during research process. According to the result of the studies, if the authors increase the concentration of pulverized coal in primary air, some other method must be used to improve the mixture between primary and secondary air. Cross-flow of the two air jets is a way to get this effect. The importance of this technique is to determine the cross-angle and distance of two air jets. Through cold state two-phase and combustion experiment for a special coal they had chosen the cross-angle and distance between up and down secondary air as 30 and d/r as 8 (r is the relative diameter). In addition the mathematical computation was done to compare with experiment result. The comparison between experiment and computation shows agreement.

  8. Coal grinding by roller grinding mills for pulverized coal injection in blast furnaces

    SciTech Connect

    Kasseck, K.; Salewski, G.

    1995-10-01

    Roller grinding mills are increasingly being used for producing the pulverized coal required for injection into blast furnaces, an accepted technology worldwide for lowering coke consumption in blast furnaces. Coal is currently being injected into blast furnaces at the rate of 80 to 200 kg/tonne of hot metal which results in a coke savings of 72 to 180 kg/tonne of hot metal. The pulverized coal for coal injection is produced in coal grinding and drying plants currently having a capacity from 15 to 240 tonnes/hr. The grinding plant with Loesche roller grinding mills at the Ilva steelworks, Taranto, Italy, that is described, illustrates design concepts and operation.

  9. Simulation of coal ash deposition under pulverized coal combustion conditions

    SciTech Connect

    Yilmaz, S.; Cliffe, K.R.

    1994-12-31

    The deposition of coal ash onto the superheater tubes of a pulverized fuel fired boiler is simulated by injecting soda lime silica glass, SLSG, particles into hot combustion gases produced from the combustion of natural gas and by measuring the amount of deposit formed on a probe in a horizontally fired furnace. The effect of various parameters, including gas and probe surface temperatures, gas velocity, particle size and composition on deposit formation were investigated. The results showed that operating parameters, namely the gas temperature and probe surface temperature are of primary importance since deposition rates doubled over the range investigated. The deposition rate of 6 and 8 {mu}m particles was constant and considered to be controlled by their transport to the probe surface while that of larger particles showed an asymptotic behavior which suggested the deposition rate was controlled by the stickiness of the deposit surface on the probe. The addition of NaCl to SLSG particles increased deposition rates by approximately 100%, while addition of CACO{sub 3} showed no influence on the deposition rate of the SLSG particles. The addition of NaCl to CACO{sub 3} formed less deposit than CaCO{sub 3} particles on their own. Similarly, the deposition rate of SLSG and CaCO{sub 3} was lowered by addition of NaCl into it. This was probably caused by formation of some high melting point compounds between NaCl and CACO{sub 3}.

  10. Nitric oxide emission from pulverized coal blend flames

    SciTech Connect

    Kopparthi, V.; Gollahalli, S.R.

    1995-09-01

    An experimental study of the nitric oxide emission from pulverized blended coal flames as a function of blending mass ratio is presented. Coals of three ranks (anthracite, bituminous, and lignite), and of the same rank (bituminous), but of different origin (Oklahoma and Wyoming mines), were used as fuels. Also, their blends (anthracite-bituminous, anthracite-lignite, lignite-bituminous, and Oklahoma-Wyoming coals) at mass ratios of 20:80, 40:60, 60:40, and 80:20 were studied. Correlations of nitric oxide emission index (mass/unit energy release) with blend mass ratio are presented.

  11. Pulverization induced charge: In-line dry coal cleaning. Technical progress report No. 4, April 1, 1995--June 30, 1995

    SciTech Connect

    1996-01-01

    Research on coal cleaning continued. An electrostatic coal separation probe was designed and constructed for on-site power plant tests. This probe was used to validate the charge measurement work and provide a rapid indicator of the pulverized coal separability. Laboratory test were conducted on coal samples to evaluate separation under ideal conditions. The results indicated that improvement in in-situ separation may be attained by either separator design changes or particle charge improvements.

  12. Impact of nongray multiphase radiation in pulverized coal combustion

    NASA Astrophysics Data System (ADS)

    Roy, Somesh; Wu, Bifen; Modest, Michael; Zhao, Xinyu

    2016-11-01

    Detailed modeling of radiation is important for accurate modeling of pulverized coal combustion. Because of high temperature and optical properties, radiative heat transfer from coal particles is often more dominant than convective heat transfer. In this work a multiphase photon Monte Carlo radiation solver is used to investigate and to quantify the effect of nongray radiation in a laboratory-scale pulverized coal flame. The nongray radiative properties of carrier phase (gas) is modeled using HITEMP database. Three major species - CO, CO2, and H2O - are treated as participating gases. Two optical models are used to evaluate radiative properties of coal particles: a formulation based on the large particle limit and a size-dependent correlation. Effect of scattering due to coal particle is also investigated using both isotropic scattering and anisotropic scattering using a Henyey-Greenstein function. Lastly, since the optical properties of ash is very different from that of coal, the effect of ash content on the radiative properties of coal particle is examined. This work used Extreme Science and Engineering Discovery Environment (XSEDE), which is supported by National Science Foundation Grant Number ACI-1053575.

  13. Pneumatic conveying of pulverized solvent refined coal

    DOEpatents

    Lennon, Dennis R.

    1984-11-06

    A method for pneumatically conveying solvent refined coal to a burner under conditions of dilute phase pneumatic flow so as to prevent saltation of the solvent refined coal in the transport line by maintaining the transport fluid velocity above approximately 95 ft/sec.

  14. NITRIC OXIDE FORMATION DURING PULVERIZED COAL COMBUSTION

    EPA Science Inventory

    Data on the overall conversion of coal-nitrogen to NOx were obtained at 1250 K and 1750 K for a residence time of one second. The conversion of coal-nitrogen to NOx decreased monotonically with increasing fuel/oxygen equivalence ratio and decreased slightly with increasing temper...

  15. NITRIC OXIDE FORMATION DURING PULVERIZED COAL COMBUSTION

    EPA Science Inventory

    Data on the overall conversion of coal-nitrogen to NOx were obtained at 1250 K and 1750 K for a residence time of one second. The conversion of coal-nitrogen to NOx decreased monotonically with increasing fuel/oxygen equivalence ratio and decreased slightly with increasing temper...

  16. Vibration signature based condition monitoring of bowl-roller coal pulverizers

    SciTech Connect

    Nathan, R.J. ); Norton, M.P. . Dept. of Mechanical Engineering)

    1993-10-01

    The overall objective of the work reported in this paper is to minimize the cost of power generation in thermal power stations utilizing pulverized coal combustion processes for steam generation. The strategy of achieving this objective is based on an on-conditioning maintenance philosophy and vibration based diagnostic signature analysis techniques. The coal pulverizers reported on here are 783 RP (roll pressure) and 823 RP combustion engineering (CE) bowl-roller coal pulverizers (bowl mills) installed at the State Energy Commission of Western Australia (SECWA) power stations. This paper reviews the design philosophy, operational principles, and system dynamics and establishes the procedures for identifying the potential malfunction of bowl mills and their associated components. The influence of operating parameters, such as coal flow, primary air flow, and operating temperature, on mill vibration are investigated. The effects of journal spring force variation, such as magnitude, uneven spring force, and broken springs, are also studied. Special attention is also given to the diagnosis of the top radial bearing problem due to its remoteness from the bowl mill external structure. A spectral recovery technique utilizing the inverse frequency response function was developed for trend analysis and diagnostic purposes.

  17. Determination of the true density of pulverized coal samples

    USGS Publications Warehouse

    Stanton, R.W.

    1982-01-01

    A method using the gas-comparison pycnometer with helium gas as the penetrating medium measures precisely the true volume of a pulverized coal sample. The true density of a solid is calculated as the true unit volume of the solid exclusive of its pore space which is divided into the weight of the sample. The method is similar to that used to determine the density of refractory materials but the procedure is modified to yield precise density determinations of coal samples. These modifications diminish effects of trapped moisture and gases on the volume measurement. The helium gas-comparison pycnometer method is rapid, reliable, precise, and requires minimal analytical equipment and sample preparation, and also is non-destructive to the coal sample. Using this method, densities can be determined on coal samples of subbituminous to low-volatile bituminous rank and perhaps also on samples of lignite. The density of anthracite samples has not been determined by this method.

  18. Determination of the mineral distribution in pulverized coal using densitometry and laser particle sizing

    SciTech Connect

    Hong Zhang; Yan-xue Mo; Ming Sun; Xian-yong Wei

    2005-12-01

    Coal particle size and mineral matter content have important effects on coal combustion. The mineral content of five Chinese coals was determined by a method combining densitometry and particle-size analysis. The finer particles of pulverized samples were found to contain more mineral content. Rank also had a significant influence on the particle-size ash-content distribution of pulverized coal particles. The sharpest size-ash distribution was found in pulverized anthracite samples; a broader distribution was found with bituminous coal samples, while a uniform distribution was observed in pulverized lignite samples. Ash in higher ash anthracite or lower ash bituminous coal is more evenly distributed. It is a combined effect of size distribution, yield, and proximate analysis of their density separation fractions. Mineral matter tends to distribute more evenly in finer pulverized coals. This results from a relative increase of the low-density fraction in the finer particles. 13 refs., 10 figs., 10 tabs.

  19. Industrial pulverized coal low NO[sub x] burner

    SciTech Connect

    Not Available

    1993-02-10

    The objective of Phase 1 of the Industrial Pulverized Coal Low NO[sub x] Burner'' Program is to develop a novel low NO[sub x], pulverized coal burner, which offers near-term commercialization potential, uses preheated combustion air of up to 1000[degrees]F, and which can be applied to high-temperature industrial heating furnaces, chemical process furnaces, fired heaters, and boilers. The program team is led byArthur D. Little, Inc., and includes the Massachusetts Institute of Technology (MIT) and Hauck Manufacturing Company. During the first quarter of the program the program team developed the overall program management plan; began a market survey to identify coals suitable for modeling the low NO[sub x], burner design and performance, as well as for use in the Phase II burner tests; and defined the preliminary burner design specifications, sized the prototype burner, and produced the first concept schematic. This report is for the second quarter of the program (July 1992 to September 1992). During this period the program team: Completed the study of industrial coal usage and sources; refined the preliminary burner design and confirmed it as the basis for computer modeling; and started definition of the modeling work scope, including the development of fuel and process specifications, description and modeling approaches.

  20. Pulverized coal injection operation on CSC No. 3 blast furnace

    SciTech Connect

    Chan, C.M.; Hsu, C.H.

    1996-12-31

    The pulverized coal injection system was introduced for the first time in No. 1 and No. 2 blast furnace at China Steel Corporation (CSC) in 1988. Currently the coal injection rate for both blast furnaces has steadily risen to 70--89 kg/thm (designed value). No 3 blast furnace (with an inner volume of 3400 m3) was also equipped with a PCI system of Armco type and started coal injection on November 17, 1993. During the early period, some problems such as injection lance blocking, lance-tip melting down, flexible hose wear, grind mill tripping occasionally interrupted the stable operation of blast furnace. After a series of efforts offered on equipment improvement and operation adjustment, the PC rate currently reaches to 90--110 kg/thm and furnace stable operation is still being maintained with productivity more than 2.20.

  1. Dust preparation systems with pulverizing fans for the boilers of large power units

    NASA Astrophysics Data System (ADS)

    Klepikov, N. S.; Abydennikov, V. V.; Volkov, A. B.; Simonov, V. V.; Veksler, F. M.; Monakhova, V. I.; Ogurtsova, L. V.

    2008-09-01

    The design features of MV 3400/900/490 and MV 3550/1000/490 pulverizing fans intended for 210-, 500-, and 600-MW power units operating on Chinese brown coals and Indian lignite are described, and results from their tests are presented.

  2. Improved low NOx firing systems for pulverized coal combustion

    SciTech Connect

    McCarthy, K.; Laux, S.; Grusha, J.; Rosin, T.; Hausman, G.L.

    1999-07-01

    More stringent emission limits or the addition of post combustion NOx control create the need for improvements of NOx emissions from pulverized coal boilers. Many boilers retrofitted with Low NOx technology during Phase 1 and Phase 2 of the CAAA fail or marginally meet their requirements. Technical solutions range from addition of overfire air and state-of-the-art low NOx burners to low cost additions of combustion enhancements. Regardless of the combustion NOx control method used, stoichiometries local to the burners must be maintained at the designed values at all times to provide high NOx performance at low efficiency loss due to unburned fuel. This paper describes Foster Wheeler's approach to NOx emission improvements for existing low NOx firing systems. The technology to measure air and coal flow individually for each burner and to control the parameters for optimum combustion are presented and discussed. Field experience shows the installation and advantages of the technology.

  3. Prediction of ash deposition in pulverized coal combustion systems

    SciTech Connect

    Lee, F.C.C.; Riley, G.S.; Lockwood, F.C.

    1996-12-31

    A predictive scheme based on CCSEM flyash data and Computational Fluid Dynamics (CFD) has been developed to study the slagging propensity of coals. The model has been applied to predict the deposition potential of three UK coals; Bentinck, Daw Mill and Silverdale, in a pilot scale single burner ash deposition test facility and an utility size multi-burner front wall-fired furnace. The project is part of a collaborative research program sponsored by the UK Department of Trade and Industry and involved various industrial organizations and universities. The objective of the project is to understand the fundamental aspects of slagging in pulverized coal-fired combustion systems. This paper is a sequel to the poster paper entitled: The Prediction of Ash Deposition in a Coal Fired Axi-symmetric Furnace, presented in the last Engineering Foundation Conference. The present model predicts the relative slagging propensity of the three coals correctly. The predicted deposition patterns are also consistent with the observations. The results from the model indicate a preferential deposition of iron during the initial stage of ash deposition. The average compositions of the deposits become closer to that of the bulk ash when the accumulation of ash deposits is taken into account.

  4. Estimation of NO{sub x} emissions from pulverized coal-fired utility boilers. Final report

    SciTech Connect

    Wildman, D.J.; Smouse, S.M.

    1995-05-01

    The formation of nitrogen oxides (NO{sub x}) during pulverized-coal combustion in utility boilers is governed by many factors, including the boiler`s design characteristics and operating conditions, and coal properties. Presently, no simple, reliable method is publicly available to estimate NO{sub x} emissions from any coal-fired boiler. A neural network back-propagation algorithm was previously developed using a small data set of boiler design characteristics and operating conditions, and coal properties for tangentially fired boilers. This initial effort yielded sufficient confidence in the use of neural network data analysis techniques to expand the data base to other boiler firing modes. A new neural network-based algorithm has been developed for all major pulverized coal-firing modes (wall, opposed-wall, cell, and tangential) that accurately predicts NO{sub x} emissions using 11 readily available data inputs. A sensitivity study, which was completed for all major input parameters, yielded results that agree with conventional wisdom and practical experience. This new algorithm is being used by others, including the Electric Power Research Institute (EPRI). EPRI has included the algorithm in its new software for making emissions compliance decisions, the Clean Air Technology Workstation.

  5. Propagation characteristics of pulverized coal and gas two-phase flow during an outburst.

    PubMed

    Zhou, Aitao; Wang, Kai; Fan, Lingpeng; Tao, Bo

    2017-01-01

    Coal and gas outbursts are dynamic failures that can involve the ejection of thousands tons of pulverized coal, as well as considerable volumes of gas, into a limited working space within a short period. The two-phase flow of gas and pulverized coal that occurs during an outburst can lead to fatalities and destroy underground equipment. This article examines the interaction mechanism between pulverized coal and gas flow. Based on the role of gas expansion energy in the development stage of outbursts, a numerical simulation method is proposed for investigating the propagation characteristics of the two-phase flow. This simulation method was verified by a shock tube experiment involving pulverized coal and gas flow. The experimental and simulated results both demonstrate that the instantaneous ejection of pulverized coal and gas flow can form outburst shock waves. These are attenuated along the propagation direction, and the volume fraction of pulverized coal in the two-phase flow has significant influence on attenuation of the outburst shock wave. As a whole, pulverized coal flow has a negative impact on gas flow, which makes a great loss of large amounts of initial energy, blocking the propagation of gas flow. According to comparison of numerical results for different roadway types, the attenuation effect of T-type roadways is best. In the propagation of shock wave, reflection and diffraction of shock wave interact through the complex roadway types.

  6. The partitioning of trace elements during pulverized coal combustion

    NASA Astrophysics Data System (ADS)

    Seames, Wayne Stewart

    The environmental impact resulting from the release of trace elements during coal combustion is an important issue for the coal-fired electric utility industry. Trace elements exit the combustor by partitioning between the flue gas and the fly ash particles. A comprehensive study has been conducted to investigate the mechanisms governing the partitioning of trace elements during pulverized coal combustion. The behavior of seven trace elements (arsenic, selenium, antimony, cobalt, cesium, thorium, and cerium) in six pulverized coals were studied under commercially relevant conditions in a well-described laboratory combustion environment. The partitioning of trace elements is governed by the extent of volatilization during combustion, the form of occurrence in the flue gas, and the mechanisms controlling vapor-to-solid phase transformation to fly ash particle surfaces. The most common vapor-to-solid phase partitioning mechanism for semi-volatile trace elements is reaction with active fly ash surfaces. Trace elements that form oxy-anions upon volatilization (e.g. arsenic, selenium, antimony) will react with active calcium and iron cation fly ash surface sites. Trace elements that form simple oxides upon volatilization (e.g. cobalt, cesium) will react with active aluminum oxy-anion fly ash surface sites. The maximum combustion temperature affects the availability of active calcium and iron surface sites but not aluminum sites. Sulfur inhibits the reactivity of oxy-anions with iron surface sites. For coals with high sulfur contents (>1 wt % as SO 2), volatilized trace elements that form oxy-anions will partition by reaction with calcium surface sites if sufficient sites are available. For coals with low sulfur contents, volatilized trace elements that form oxy-anions, will partition by reaction with iron surface sites. Volatilized trace elements that form oxy-anions will not partition by reaction if the coal sulfur content is high and the calcium content is low (<3 wt

  7. Radiative heat transfer in PC (pulverized coal) furnaces burning deeply cleaned coals

    SciTech Connect

    Ahluwalia, R.K.; Im, K.H.

    1990-05-01

    A three-dimensional spectral radiation transport model has been developed for assessing the impact of burning deeply cleaned coals on heat absorption patterns in pulverized coal (PC) furnaces. Spectroscopic data are used for calculating the absorption coefficients of participating gases. Mie theory is invoked for determining the extinction and scattering efficiencies of combustion particulates. The optical constants of char, ash and soot are obtained from dispersion relations derived from reflectivity, transmissivity and extinction measurements. 8 refs., 2 figs., 3 tabs.

  8. Modeling of pulverized coal combustion in cement rotary kiln

    SciTech Connect

    Shijie Wang; Jidong Lu; Weijie Li; Jie Li; Zhijuan Hu

    2006-12-15

    In this paper, based on analysis of the chemical and physical processes of clinker formation, a heat flux function was introduced to take account of the thermal effect of clinker formation. Combining the models of gas-solid flow, heat and mass transfer, and pulverized coal combustion, a set of mathematical models for a full-scale cement rotary kiln were established. In terms of commercial CFD code (FLUENT), the distributions of gas velocity, gas temperature, and gas components in a cement rotary kiln were obtained by numerical simulation of a 3000 t/d rotary kiln with a four-channel burner. The predicted results indicated that the improved model accounts for the thermal enthalpy of the clinker formation process and can give more insight (such as fluid flow, temperature, etc,) from within the cement rotary kiln, which is a benefit to better understanding of combustion behavior and an improvement of burner and rotary kiln technology. 25 refs., 12 figs., 5 tabs.

  9. Numerical predictions of burner performance during pulverized coal combustion

    SciTech Connect

    Zarnescu, V.; Pisupati, S.V.

    1999-07-01

    The performance of four burners in terms of temperature and velocity profiles, residence time and NO{sub x} emissions was predicted using numerical simulations and a two-dimensional model for pulverized coal combustion. Numerical predictions for two burners used in a pilot-scale 0.5 MM Btu/hr (146.5 kW) down-fired combustor (DFC) are presented. Two other burner configurations were evaluated and compared with the ones used with the DFC for attaining lower NO{sub x} levels. Simulations were conducted for both coal and coal-water slurry as primary fuels. A sensitivity analysis of predictions with respect to variations of the model parameters was performed. The results suggest that the higher NO{sub x} reduction with one of the burners used in the DFC is due to the improved near-burner aerodynamics and to better flame attachment. These improved conditions are influenced by a combination of geometric and flow parameters, such as burner dimensions, quart diameter, inlet velocity, inlet temperature and swirl number.

  10. Effects of pulverized coal fly-ash addition as a wet-end filler in papermaking

    SciTech Connect

    Sinha, A.S.K.

    2008-09-15

    This experimental study is based on the innovative idea of using pulverized coal fly ash as a wet-end filler in papermaking. This is the first evaluation of the possible use of fly ash in the paper industry. Coal-based thermal power plants throughout the world are generating fly ash as a solid waste product. The constituents of fly ash can be used effectively in papermaking. Fly ash has a wide variation in particle size, which ranges from a few micrometers to one hundred micrometers. Fly ash acts as an inert material in acidic, neutral, and alkaline papermaking processes. Its physical properties such as bulk density (800-980 kg/m{sup 3}), porosity (45%-57%), and surface area (0.138-2.3076 m{sup 2}/g) make it suitable for use as a paper filler. Fly ash obtained from thermal power plants using pulverized coal was fractionated by a vibratory-sieve stack. The fine fraction with a particle size below 38 micrometers was used to study its effect on the important mechanical-strength and optical properties of paper. The effects of fly-ash addition on these properties were compared with those of kaolin clay. Paper opacity was found to be much higher with fly ash as a filler, whereas brightness decreased as the filler percentage increased Mechanical strength properties of the paper samples with fly ash as filler were superior to those with kaolin clay.

  11. The mechanism controlling sticking ash separation and reentrainment in pulverized coal combustion products

    SciTech Connect

    Goldman, Y.; Greenberg, J.B.; Timnat, Y.M.

    1993-12-31

    One of the main areas of development and research in intensification of coal combustion involves burning of pulverized fuel. In this process the overall interaction surface between the reactants (oxygen and coal particles) is about two orders of magnitude bigger than in other methods (stokers, grates, fluidized beds, etc.); such systems of firing are suitable for a wide range of applications from power generation boilers to gas turbines. The ash formed during the combustion process has a strong influence on the combustion intensity and is particularly important for future applications to gas turbines, in a first stage for power generation and later for vehicle powerplants (trucks, ships, eventually airplanes). Improvement of combustion intensity in PF combustors can be attained by two basic techniques. The cyclone furnace is based on the use of tangential injection of air containing pulverized coal, so swirling motion of the combustion products is created in the combustion chamber, with intensive chemical reaction occurring in the boundary layers adjacent to the walls. Attempts were made to reduce NO{sub x} formation and to model mathematically the detailed flow and mixing processes in tangentially fired furnaces. The three-dimensional calculations supply valuable predictions concerning these processes but do not include combustion and heat transfer effects. However such effects can also be calculated. Recently Gillis and Smith evaluated a three-dimensional industrial furnace using a comprehensive code developed at Brigham Young University.

  12. Development and design of an advanced pulverized coal-fired system

    SciTech Connect

    Regan, J.W.; Borio, R.W.; Palkes, M.; Mirolli, M.D.; Wesnor, J.D.; Bender, D.J.

    1995-12-31

    Under the US Department of Energy (DOE) project `Engineering Development of Advanced Coal-Fired Low-Emission Boiler Systems` (LEBS) the ABB team developed the design of a 400 MWe advanced pulverized coal fired electric generating system. The work and the results are described in the paper. Early work included concept development and evaluation of several subsystems for controlling the emission of SO{sub 2}, NO{sub x}, particulates and for reducing wastes. Candidate technologies were then evaluated in various combinations as part of complete advanced supercritical power generation systems. One system was selected for the design of the advanced generating system. Pilot scale testing is now being conducted to support the design of subsystems. The design meets the overall objective of the LEBS Project by dramatically improving environmental performance of pulverized coal fired power plants without adversely impacting efficiency or the cost of electricity. Advanced technologies will be used to reduce NO{sub x}, SO{sub 2}, and particulate emissions to one-fifth to one-tenth of current NSPS limits. Air toxics will be in compliance, and wastes will be reduced and made more disposable. Net station (HHV) efficiency can be increased to 45 percent without increasing the cost of electricity.

  13. Pulverization induced charge: In-line dry coal cleaning. Technical progress report {number_sign}6, October 1--December 31, 1995

    SciTech Connect

    1996-06-01

    Direct firing coal pulverization systems, both pressurized and suction types, are the predominate design for utility pulverized coal (PC) boilers. Pressurized systems incorporate a fan prior to the pulverizer, which blows prepared coal after pulverization through a classifier and into burner pipes. Suction systems utilize an exhauster fan to pull prepared coal after pulverization through a classifier and blows the coal into the burner pipes. On-site measurements on a pressurized system at the Spurlock Station of East Kentucky Power in Maysville, KY have already been performed, the results from which were presented in previous reports. During this quarter, a second series of on-site tests were performed on a suction pulverizer system at the Widows Creek Plant of the Tennessee Valley Authority (TVA) in Stevenson, AL. The report presents data on these tests and discusses accomplishments under each task: pilot scale test rig development; coal separation determinations; and full-scale separator design. No work has commenced as yet on the economic evaluation.

  14. The implication of CFB technology for repowering of old pulverized coal boiler in Russia

    SciTech Connect

    Ryabov, G.A.; Nadirov, I.I.

    1999-07-01

    One of the main priorities of the energy strategy of Russia is to develop new economically efficient and environmentally friendly technologies. At the moment more than 100 old pulverized coal boilers with steam capacity of 170--240 t/h need to be reconstructed. Modern requirements on pollution and the possibility of low-grade coal firing make the use of CFB technology attractive. This paper presents some results of an economic comparison and estimations of the power range vs typical Russian fuel quality. The authors compared different CFB technology modifications. As a result it was demonstrated that it would be feasible to use CFB boilers with simple impact ash collectors. Some technical data of boiler design for the Nesvetay thermal power plant (TPP) and Cherepetskay TPP are given. The prediction of CFB boiler operation parameters is based on CFB pilot data and results of the mathematical analysis.

  15. Simultaneous combustion of waste plastics with coal for pulverized coal injection application

    SciTech Connect

    Sushil Gupta; Veena Sahajwalla; Jacob Wood

    2006-12-15

    A bench-scale study was conducted to investigate the effect of simultaneous cofiring of waste plastic with coal on the combustion behavior of coals for PCI (pulverized coal injection) application in a blast furnace. Two Australian coals, premixed with low- and high-density polyethylene, were combusted in a drop tube furnace at 1473 K under a range of combustion conditions. In all the tested conditions, most of the coal blends including up to 30% plastic indicated similar or marginally higher combustion efficiency compared to those of the constituent coals even though plastics were not completely combusted. In a size range up to 600 {mu}m, the combustion efficiency of coal and polyethylene blends was found be independent of the particle size of plastic used. Both linear low-density polyethylene (LLDPE) and high-density polyethylene (HDPE) are shown to display similar influence on the combustion efficiency of coal blends. The effect of plastic appeared to display greater improvement on the combustion efficiency of low volatile coal compared to that of a high volatile coal blend. The study further suggested that the effect of oxygen levels of the injected air in improving the combustion efficiency of a coal-plastic blend could be more effective under fuel rich conditions. The study demonstrates that waste plastic can be successfully coinjected with PCI without having any adverse effect on the combustion efficiency particularly under the tested conditions. 22 refs., 12 figs., 2 tabs.

  16. Formation of NOx precursors during Chinese pulverized coal pyrolysis in an arc plasma jet

    SciTech Connect

    Wei-ren Bao; Jin-cao Zhang; Fan Li; Li-ping Chang

    2007-08-15

    The formation of NOx precursors (HCN and NH{sub 3}) from the pyrolysis of several Chinese pulverized coals in an arc plasma jet was investigated through both thermodynamic analysis of the C-H-O-N system and experiments. Results of thermodynamic analysis show that the dominant N-containing gaseous species is HCN together with a small amount of ammonia above the temperature of 2000 K. The increase of H content advances the formation of HCN and NH{sub 3}, but the yields of HCN and NH{sub 3} are decreased with a high concentration of O in the system. These results are accordant with the experimental data. The increasing of input power promotes the formation of HCN and NH{sub 3} from coal pyrolysis in an arc plasma jet. Tar-N is not formed during the process. The yield of HCN changes insignificantly with the changing of the residence time of coal particles in the reactor, but that of NH{sub 3} decreases as residence times increase because of the relative instability at high temperature. Adsorption and gasification of CO{sub 2} on the coal surface also can restrain the formation of HCN and NH{sub 3} compare to the results in an Ar plasma jet. Yields of HCN and NH{sub 3} are sensitive to the coal feeding rate, indicating that NOx precursors could interact with the nascent char to form other N-containing species. The formation of HCN and NH{sub 3} during coal pyrolysis in a H{sub 2}/Ar plasma jet are not dependent on coal rank. The N-containing gaseous species is released faster than others in the volatiles during coal pyrolysis in an arc plasma jet, and the final nitrogen content in the char is lower than that in the parent coal, which it is independent of coal type. 16 refs., 9 figs., 1 tab.

  17. Engineering and Economic Analysis of an Advanced Ultra-Supercritical Pulverized Coal Power Plant with and without Post-Combustion Carbon Capture Task 7. Design and Economic Studies

    SciTech Connect

    Booras, George; Powers, J.; Riley, C.; Hendrix, H.

    2015-09-01

    This report evaluates the economics and performance of two A-USC PC power plants; Case 1 is a conventionally configured A-USC PC power plant with superior emission controls, but without CO2 removal; and Case 2 adds a post-combustion carbon capture (PCC) system to the plant from Case 1, using the design and heat integration strategies from EPRI’s 2015 report, “Best Integrated Coal Plant.” The capture design basis for this case is “partial,” to meet EPA’s proposed New Source Performance Standard, which was initially proposed as 500 kg-CO2/MWh (gross) or 1100 lb-CO2/MWh (gross), but modified in August 2015 to 635 kg-CO2/MWh (gross) or 1400 lb-CO2/MWh (gross). This report draws upon the collective experience of consortium members, with EPRI and General Electric leading the study. General Electric provided the steam cycle analysis as well as v the steam turbine design and cost estimating. EPRI performed integrated plant performance analysis using EPRI’s PC Cost model.

  18. Computational Fluid Dynamics (CFD) Modeling for High Rate Pulverized Coal Injection (PCI) into the Blast Furnace

    SciTech Connect

    Dr. Chenn Zhou

    2008-10-15

    Pulverized coal injection (PCI) into the blast furnace (BF) has been recognized as an effective way to decrease the coke and total energy consumption along with minimization of environmental impacts. However, increasing the amount of coal injected into the BF is currently limited by the lack of knowledge of some issues related to the process. It is therefore important to understand the complex physical and chemical phenomena in the PCI process. Due to the difficulty in attaining trus BF measurements, Computational fluid dynamics (CFD) modeling has been identified as a useful technology to provide such knowledge. CFD simulation is powerful for providing detailed information on flow properties and performing parametric studies for process design and optimization. In this project, comprehensive 3-D CFD models have been developed to simulate the PCI process under actual furnace conditions. These models provide raceway size and flow property distributions. The results have provided guidance for optimizing the PCI process.

  19. Pretreatment of biomass by torrefaction and carbonization for coal blend used in pulverized coal injection.

    PubMed

    Du, Shan-Wen; Chen, Wei-Hsin; Lucas, John A

    2014-06-01

    To evaluate the utility potential of pretreated biomass in blast furnaces, the fuel properties, including fuel ratio, ignition temperature, and burnout, of bamboo, oil palm, rice husk, sugarcane bagasse, and Madagascar almond undergoing torrefaction and carbonization in a rotary furnace are analyzed and compared to those of a high-volatile coal and a low-volatile one used in pulverized coal injection (PCI). The energy densities of bamboo and Madagascar almond are improved drastically from carbonization, whereas the increase in the calorific value of rice husk from the pretreatment is not obvious. Intensifying pretreatment extent significantly increases the fuel ratio and ignition temperature of biomass, but decreases burnout. The fuel properties of pretreated biomass materials are superior to those of the low-volatile coal. For biomass torrefied at 300°C or carbonized at temperatures below 500°C, the pretreated biomass can be blended with coals for PCI.

  20. Detailed model for practical pulverized coal furnaces and gasifiers

    SciTech Connect

    Philips, S.D.; Smoot, L.D.

    1989-08-01

    The need to improve efficiency and reduce pollutant emissions commercial furnaces has prompted energy companies to search for optimized operating conditions and improved designs in their fossil-fuel burning facilities. Historically, companies have relied on the use of empirical correlations and pilot-plant data to make decisions about operating conditions and design changes. The high cost of collecting data makes obtaining large amounts of data infeasible. The main objective of the data book is to provide a single source of detailed three-dimensional combustion and combustion-related data suitable for comprehensive combustion model evaluation. Five tasks were identified as requirements to achieve the main objective. First, identify the types of data needed to evaluate comprehensive combustion models, and establish criteria for selecting the data. Second, identify and document available three-dimensional combustion data related to pulverized coal combustion. Third, collect and evaluate three-dimensional data cases, and select suitable cases based on selection criteria. Fourth, organize the data sets into an easy-to-use format. Fifth, evaluate and interpret the nature and quality of the data base. 39 refs., 15 figs., 14 tabs.

  1. Quantitative characterization of pulverized coal and biomass-coal blends in pneumatic conveying pipelines using electrostatic sensor arrays and data fusion techniques

    NASA Astrophysics Data System (ADS)

    Qian, Xiangchen; Yan, Yong; Shao, Jiaqing; Wang, Lijuan; Zhou, Hao; Wang, Chao

    2012-08-01

    Quantitative data about the dynamic behaviour of pulverized coal and biomass-coal blends in fuel injection pipelines allow power plant operators to detect variations in fuel supply and oscillations in the flow at an early stage, enable them to balance fuel distribution between fuel feeding pipes and ultimately to achieve higher combustion efficiency and lower greenhouse gas emissions. Electrostatic sensor arrays and data fusion algorithms are combined to provide a non-intrusive solution to the measurement of fuel particle velocity, relative solid concentration and flow stability under pneumatic conveying conditions. Electrostatic sensor arrays with circular and arc-shaped electrodes are integrated in the same sensing head to measure ‘averaged’ and ‘localized’ characteristics of pulverized fuel flow. Data fusion techniques are applied to optimize and integrate the results from the sensor arrays. Experimental tests were conducted on the horizontal section of a 150 mm bore pneumatic conveyor circulating pulverized coal and sawdust under various flow conditions. Test results suggest that pure coal particles travel faster and carry more electrostatic charge than biomass-coal blends. As more biomass particles are added to the flow, the overall velocity of the flow reduces, the electrostatic charge level on particles decreases and the flow becomes less stable compared to the pure coal flow.

  2. Co-firing of asphalt fired dust in pulverized coal fired boiler

    SciTech Connect

    Kiga, Takashi; Watanabe, Shinjl

    1999-07-01

    In order to make clear whether the dust collected at the electrostatic precipitator (EP) of asphalt fired boilers can be co-fired in pulverized coal fired boilers, laboratory-scale and bench-scale tests have been conducted. Test results showed that although dust from asphalt firing had as only a little amount of volatile matter as semi-anthracite or anthracite had, it revealed burn-out properties like bituminous. When it was co-fired with pulverized coal by 2% by that input, a considerable increase in SO{sub 2} emission was noted, while NOx emission was somewhat decreased compared with coal firing. From these verifications, it was confirmed that the co-firing of dust from asphalt firing in pulverized coal fired boiler was applicable to actual plants so far as the De-SOx system permitted.

  3. High gradient magnetic beneficiation of dry pulverized coal via upwardly directed recirculating fluidization

    DOEpatents

    Eissenberg, David M.; Liu, Yin-An

    1980-01-01

    This invention relates to an improved device and method for the high gradient magnetic beneficiation of dry pulverized coal, for the purpose of removing sulfur and ash from the coal whereby the product is a dry environmentally acceptable, low-sulfur fuel. The process involves upwardly directed recirculating air fluidization of selectively sized powdered coal in a separator having sections of increasing diameters in the direction of air flow, with magnetic field and flow rates chosen for optimum separations depending upon particulate size.

  4. Numerical study of co-firing pulverized coal and biomass inside a cement calciner.

    PubMed

    Mikulčić, Hrvoje; von Berg, Eberhard; Vujanović, Milan; Duić, Neven

    2014-07-01

    The use of waste wood biomass as fuel is increasingly gaining significance in the cement industry. The combustion of biomass and particularly co-firing of biomass and coal in existing pulverized-fuel burners still faces significant challenges. One possibility for the ex ante control and investigation of the co-firing process are computational fluid dynamics (CFD) simulations. The purpose of this paper is to present a numerical analysis of co-firing pulverized coal and biomass in a cement calciner. Numerical models of pulverized coal and biomass combustion were developed and implemented into a commercial CFD code FIRE, which was then used for the analysis. Three-dimensional geometry of a real industrial cement calciner was used for the analysis. Three different co-firing cases were analysed. The results obtained from this study can be used for assessing different co-firing cases, and for improving the understanding of the co-firing process inside the calculated calciner.

  5. The structure of submicron ash from combustion of pulverized South African and Colombian coals

    SciTech Connect

    Kauppinen, E.I.; Lind, T.M.; Valmarui, T.; Ylaetalo, S.; Jokiniemi, J.K.; Powell, Q.; Gurav, A.S.; Kodas, T.T.; Mohr, M.

    1996-12-31

    The formation of submicron ash particles during the utility-scale pulverized combustion of South African Klein Kopie and Colombian El Dorado coals was studied by measuring the ash particle number and mass size distributions in the size range 0.01--1 {micro}m upstream of the electrostatic precipitator (ESP). Ash morphology, composition and microstructure were studied by high resolution scanning and transmission electron microscopes (SEM and TEM). The authors propose new mechanisms for the formation of submicron agglomerated ash particles in pulverized coal-fired boiler flames.

  6. A comparison study of ash formation during pilot-scale combustion of pulverized coal and coal-water slurry fuels

    SciTech Connect

    Miller, S.F.

    1992-01-01

    The objective of this study was to investigate the effect of fuel form. specifically pulverized coal and coal-water slurry fuel (CWSF), on the particle size distribution (PSD) and inorganic composition of the ash formed during combustion. Three areas of primary interest were fuel particle and droplet size distribution, mineral matter PSD, and the composition and occurrence of inorganics in the fuel. The reactions of pyrite, silicates, aluminosilicates, and alkali and alkaline earth elements during combustion are traced. Two coals, a West Virginia Elk Creek high volatile A bituminous coal and the North Dakota Beulah lignite, were fired as a standard utility grind pulverized fuel and a CWSF at 316.2 MJ/h at 20% excess air in the Penn State Combustion Laboratory down-fired combustor. Fuel PSD and droplet size distribution of the pulverized coal and CWSF are important in determining the PSD of the respective ash when the PSD of the mineral matter and the composition and occurrence of the inorganics in the two fuels are similar, as in the case of the Elk Creek fuels. The mechanism for ash formation in both Elk Creek fuels was coalescence and agglomeration of the inorganics in the coal. The Elk Creek CWSF ash was coarser than the pulverized coal ash due to the larger CWSF char size formed during atomization. The average diameter of the inorganic particles identified in the pulverized coal ash was 2.6 times smaller than those identified in the fuel. The mechanism for ash formation in the Beulah CWSF was coalescence and agglomeration of inherent mineral matter. The average diameter of the inorganic particles identified in the CWSF ash was 3.3 times larger than those identified in the fuel.

  7. Influence of combustion conditions and coal properties on physical properties of fly ash generated from pulverized coal combustion

    SciTech Connect

    Hiromi Shirai; Hirofumi Tsuji; Michitaka Ikeda; Toshinobu Kotsuji

    2009-07-15

    To develop combustion technology for upgrading the quality of fly ash, the influences of the coal properties, such as the size of pulverized coal particles and the two-stage combustion ratio during the combustion, on the fly ash properties were investigated using our test furnace. The particle size, density, specific surface area (obtained by the Blaine method), and shape of fly ash particles of seven types of coal were measured. It was confirmed that the size of pulverized coal particles affects the size of the ash particles. Regarding the coal properties, the fuel ratio affected the ash particle size distribution. The density and shape of the ash particles strongly depended on their ash size. Our results indicated that the shape of the ash particles and the concentration of unburned carbon affected the specific surface area. The influence of the two-stage combustion ratio was limited. 8 refs., 13 figs., 3 tabs.

  8. Effect of multiphase radiation on coal combustion in a pulverized coal jet flame

    NASA Astrophysics Data System (ADS)

    Wu, Bifen; Roy, Somesh P.; Zhao, Xinyu; Modest, Michael F.

    2017-08-01

    The accurate modeling of coal combustion requires detailed radiative heat transfer models for both gaseous combustion products and solid coal particles. A multiphase Monte Carlo ray tracing (MCRT) radiation solver is developed in this work to simulate a laboratory-scale pulverized coal flame. The MCRT solver considers radiative interactions between coal particles and three major combustion products (CO2, H2O, and CO). A line-by-line spectral database for the gas phase and a size-dependent nongray correlation for the solid phase are employed to account for the nongray effects. The flame structure is significantly altered by considering nongray radiation and the lift-off height of the flame increases by approximately 35%, compared to the simulation without radiation. Radiation is also found to affect the evolution of coal particles considerably as it takes over as the dominant mode of heat transfer for medium-to-large coal particles downstream of the flame. To investigate the respective effects of spectral models for the gas and solid phases, a Planck-mean-based gray gas model and a size-independent gray particle model are applied in a frozen-field analysis of a steady-state snapshot of the flame. The gray gas approximation considerably underestimates the radiative source terms for both the gas phase and the solid phase. The gray coal approximation also leads to under-prediction of the particle emission and absorption. However, the level of under-prediction is not as significant as that resulting from the employment of the gray gas model. Finally, the effect of the spectral property of ash on radiation is also investigated and found to be insignificant for the present target flame.

  9. Study on trace metal partitioning in pulverized combustion of bituminous coal and dry sewage sludge

    SciTech Connect

    Cenni, R.; Gerhardt, T.; Spliethoff, H.; Hein, K.R.G.; Frandsen, F.

    1998-12-31

    In Germany, the feasibility of co-combustion of sewage sludge in power plants is under evaluation. A study of the influence of co-firing of dry municipal sewage sludge on the behavior of the metals Cr, Hg, Mn, Ni, Pb, zn during pulverized coal combustion is presented. Sewage sludge contains higher concentrations of the metals listed above than the reference coal, but a lower concentration of Cl, that enhances the volatility of many metals. Experiments were performed in a semi-industrial scale pulverized fuel combustion chamber. Ash was collected at four locations: bottom hopper, air preheater, cyclone, and bag filter. From the bottom hopper to the filter, the particle size decreased and ash particles were progressively enriched in volatile elements. Mass balances of the metals were performed and the enrichment trends on the ash collected at the different locations were calculated. Increasing the sewage sludge share in the blend caused a significant increase in the recovery rate in the solid phase. In spite of that, the calculated concentrations in the flue gas of Hg and zn increased. Sewage sludge co-firing influences the combustion process and the post-combustion environment in many ways. This study focuses on the effect of the different flue gas composition on the condensation temperature of metal species. The system was modeled by assuming thermodynamic equilibrium. The results indicated that the increasing recovery of Zn might be caused by enhanced condensation and the increasing recovery of Hg by adsorption on ash particles. The increasing recovery of the other metals seemed referable to failure in vaporization and it cannot be studied with an equilibrium approach.

  10. A diffusion-kinetic model for pulverized-coal combustion and heat-and-mass transfer in a gas stream

    SciTech Connect

    E.A. Boiko; S.V. Pachkovskii

    2008-12-15

    A diffusion-kinetic model for pulverized-coal combustion and heat-and-mass transfer in a gas stream is proposed, and the results of numerical simulation of the burnout dynamics of Kansk-Achinsk coals in the pulverized state at different treatment conditions and different model parameters are presented. The mathematical model describes the dynamics of thermochemical conversion of solid organic fuels with allowance for complex physicochemical phenomena of heat-and-mass exchange between coal particles and the gaseous environment.

  11. Transformations and affinities for sulfur of Chinese Shenmu coal ash in a pulverized coal-fired boiler

    SciTech Connect

    Cheng, J.; Zhou, J.H.; Liu, J.Z.; Cao, X.Y.; Cen, K.F.

    2009-07-01

    The self-desulfurization efficiency of Shenmu coal with a high initial Ca/S molar ratio of 2.02 was measured in a 1,025 t/h pulverized coal-fired boiler. It increases from 29% to 32% when the power capacity decreases from 100% to 70%. About 60% of the mineral matter and calcium element fed into the furnace is retained in the fly ash, while less than 10% is retained in the bottom ash. About 70% of the sulfur element fed into the furnace is emitted as SO{sub 2} in the flue gas, while less than 10% is retained in the fly ash and less than 1% is retained in the bottom ash. The mineralogical compositions of feed coal, fly ash, and bottom ash were obtained by X-ray diffraction analysis. It is found that the initial amorphous phase content is 91.17% and the initial CaCO{sub 3} phase content is 2.07% in Shenmu coal. The vitreous phase and sulfation product CaSO{sub 4} contents are, respectively, 70.47% and 3.36% in the fly ash obtained at full capacity, while the retained CaCO{sub 3} and CaO contents are, respectively, 4.73% and 2.15%. However, the vitreous phase content is only 25.68% and no CaSO{sub 4} is detected in the bottom ash obtained at full capacity. When the power capacity decreases from 100% to 70%, the vitreous phase content in fly ash decreases from 70.47% to 67.41% and that in bottom ash increases from 25.68% to 28.10%.

  12. Pressurized pulverized coal combustion combined cycle with high temperature heat exchanger

    SciTech Connect

    Ehlers, C.; Leithner, R.

    2000-07-01

    Among power plants based on coal combustion, a Pressurized Pulverized Coal Combustion Combined Cycle (PPCCCC) can achieve highest electrical efficiencies. This cycle is not yet state of the art as a reliable and sufficient system for gas cleaning from dust and alkaline compounds upstream of the gas turbine, which operates at inlet temperatures about 2,400 F, is still to be developed. Experience in fly ash precipitation can be derived from Circulating Fluidized Bed Combustion which--due to the sticky property of coal ash at higher temperatures--is restricted to temperatures below 1,700 F. At the Institute fur Warme- und Brennstofftechnik (IWBT) of the Technical University of Braunschweig a cycle has been developed that integrates a fly ash removal at these temperature into a combined cycle by means of a high temperature heat exchanger. The flue gas leaving the combustion chamber is cooled down in the heat exchanger before it is cleaned by means of ceramic filter candles. After that, the clean flue gas is heated up again in counterflow to the raw gas to drive the gas turbine. In this cycle, the heat exchanger provides acceptable temperatures for the gas cleaning. In a research project performed at the IWBT, a heat exchanger from ceramic material and the fly ash removal are tested in an atmospheric test facility. One goal of the test facility is to find out the maximum allowable operating temperature of the heat exchanger, concerning possible slagging and high temperature corrosion effects, according to the properties of the coal ash. Furthermore, the operation of the gas cleaning system in combination with the ceramic heat exchanger is investigated.

  13. Clean coal technologies in electric power generation: a brief overview

    SciTech Connect

    Janos Beer; Karen Obenshain

    2006-07-15

    The paper talks about the future clean coal technologies in electric power generation, including pulverized coal (e.g., advanced supercritical and ultra-supercritical cycles and fluidized-bed combustion), integrated gasification combined cycle (IGCC), and CO{sub 2} capture technologies. 6 refs., 2 tabs.

  14. Study on the effect of the operating condition on a pulverized coal-fired furnace using computational fluid dynamics commercial code

    SciTech Connect

    Manish Kumar; Santi Gopal Sahu . man_manna@yahoo.com

    2007-12-15

    Computer models for coal combustion are not sufficiently accurate to enable the design of pulverized coal fired furnaces or the selection of coal based on combustion behavior. Most comprehensive combustion models can predict with reasonable accuracy flow fields and heat transfer but usually with a much lesser degree of accuracy than the combustion of coal particles through char burnout. Computational fluid dynamics (CFD) modeling is recognized widely to be a cost-effective, advanced tool for optimizing the design and operating condition of the pulverized coal-fired furnaces for achieving cleaner and efficient power generation. Technologists and researchers are paying remarkable attention to CFD because of its value in the pulverized fuel fired furnace technology and its nonintrusiveness, sophistication, and ability to significantly reduce the time and expense involved in the design, optimization, trouble-shooting, and repair of power generation equipment. An attempt to study the effect of one of the operating conditions, i.e., burner tilts on coal combustion mechanisms, furnace exit gas temperature (FEGT), and heat flux distribution pattern, within the furnace has been made in this paper by modeling a 210 MW boiler using commercial CFD code FLUENT. 5 refs., 8 figs.

  15. Combustion and gasification characteristics of pulverized coal using high-temperature air

    SciTech Connect

    Hanaoka, R.; Nakamura, M.; Kiga, T.; Kosaka, H.; Iwahashi, T.; Yoshikawa, K.; Sakai, M.; Muramatsu, K.; Mochida, S.

    1998-07-01

    In order to confirm performance of high-temperature-air combusting of pulverized coal, laboratory-scale combustion and gasification tests of coal were conducted changing air temperature and oxygen concentration in the air. Theses were conducted in a drop tube furnace of 200mm in inside diameter and 2,000mm in length. The furnace was heated by ceramic heater up to 1,300 C. A high-temperature air preheater utilizing the HRS (High Cycle Regenerative Combustion System) was used to obtain high-temperature combustion air. As the results, NOx emission was reduced when pulverized coal was fired with high-temperature-air. On the other hand, by lower oxygen concentration in combustion air diluted by nitrogen, NOx emission slightly decreased while became higher under staging condition.

  16. Thermodynamic properties of pulverized coal during rapid heating devolatilization processes

    SciTech Connect

    Proscia, W.M.; Freihaut, J.D.

    1993-03-01

    Knowledge of the thermodynamic and morphological properties of coal associated with rapid heating decomposition pathways is essential to progress in coal utilization technology. Specifically, knowledge of the heat of devolatilization, surface area and density of coal as a function of rank characteristics, temperature and extent of devolatilization in the context of rapid heating conditions is required both, for the fundamental determination of kinetic parameters of coal devolatilization, and to refine existing devolatilization sub-models used in comprehensive coal combustion codes. The objective of this research is to obtain data on the thermodynamic properties and morphology of coal under conditions of rapid heating. Specifically, the total heat of devolatilization, external surface area, BET surface area and true density will be measured for representative coal samples. In addition, for one coal, the contribution of each of the following components to the overall heat of devolatilization will be measured: the specific heat of coal/char during devolatilization, the heat of thermal decomposition of the coal, the specific heat capacity of tars, and the heat of vaporization of tars. Calibration of the heated grid calorimeter (Task 2) was completed this reporting period. Several refinements to the heated grid apparatus have been implemented which allow quantitative determination of sample heat capacity at high heating rates.

  17. Impact of petrographic properties on the burning behavior of pulverized coal using a drop tube furnace

    SciTech Connect

    S. Biswas; N. Choudhury; S. Ghosal; T. Mitra; A. Mukherjee; S.G. Sahu; M. Kumar . sb_cfri@yahoo.co.in

    2007-12-15

    The combustion behavior of three Indian coals of different rank with wide variation in ash content and maceral compositions were studied using a drop tube furnace (DTF). Each coal was pulverized into a specific size (80% below 200 mesh) and fed into the DTF separately. The DTF runs were carried out under identical conditions for all of the coals. The carbon burnout was found out from the chemical analyses of the feed coals and the char samples collected from different ports of the DTF. Char morphology analyses was carried on the burnout residues of the top port. The top port results show better burnout of the lower rank coals which however was not observed in the last port. An attempt has been made to account for this variation in terms of rank and petrographic parameters of the respective coals. 20 refs., 1 fig., 6 tabs.

  18. Thermodynamic properties of pulverized coal during rapid heating devolatilization processes

    SciTech Connect

    Proscia, W.M.; Freihaut, J.D.; Rastogi, S.; Klinzing, G.E.

    1994-07-01

    The thermodynamic properties of coal under conditions of rapid heating have been determined using a combination of UTRC facilities including a proprietary rapid heating rate differential thermal analyzer (RHR-DTA), a microbomb calorimeter (MBC), an entrained flow reactor (EFR), an elemental analyzer (EA), and a FT-IR. The total heat of devolatilization, was measured for a HVA bituminous coal (PSOC 1451D, Pittsburgh No. 8) and a LV bituminous coal (PSOC 1516D, Lower Kittaning). For the HVA coal, the contributions of each of the following components to the overall heat of devolatilization were measured: the specific heat of coal/char during devolatilization, the heat of thermal decomposition of the coal, the specific heat capacity of tars, and the heat of vaporization of tars. Morphological characterization of coal and char samples was performed at the University of Pittsburgh using a PC-based image analysis system, BET apparatus, helium pcynometer, and mercury porosimeter. The bulk density, true density, CO{sub 2} surface area, pore volume distribution, and particle size distribution as a function of extent of reaction are reported for both the HVA and LV coal. Analyses of the data were performed to obtain the fractal dimension of the particles as well as estimates for the external surface area. The morphological data together with the thermodynamic data obtained in this investigation provides a complete database for a set of common, well characterized coal and char samples. This database can be used to improve the prediction of particle temperatures in coal devolatilization models. Such models are used both to obtain kinetic rates from fundamental studies and in predicting furnace performance with comprehensive coal combustion codes. Recommendations for heat capacity functions and heats of devolatilization for the HVA and LV coals are given. Results of sample particle temperature calculations using the recommended thermodynamic properties are provided.

  19. Pulverized-coal firing of aluminum-melting furnaces

    SciTech Connect

    Stewart, D.L. Jr.

    1981-01-01

    Progress is reported on the demonstration of an efficient, environmentally acceptable coal firing process suitable for implementation on melting furnaces throughout the aluminum industry. Information on the fabrication of Burner A; the testing of Burner A; the reappraisal of the design of the coal feeding system; experimental testing with various particle sizes of coal feed; completion of the installation of process equipment for the 300 lb/h Alcoa/DOE coal combustion facility; and completion of the slag handling system is summarized. A description of the process and design layouts is included. (MCW)

  20. Characterization of organic aerosol produced during pulverized coal combustion in a drop tube furnace

    NASA Astrophysics Data System (ADS)

    Wang, X.; Williams, B. J.; Wang, X.; Tang, Y.; Huang, Y.; Kong, L.; Yang, X.; Biswas, P.

    2013-11-01

    Controlled bench scale pulverized coal combustion studies were performed, demonstrating that inorganic particles play a critical role as carriers of organic species. Two commonly-used aerosol mass spectrometry techniques were applied to characterize fine particle formation during coal combustion. It was found that the organic species in coal combustion aerosols have mass spectra similar to those generated by biomass combustion. Ambient measurements in Shanghai, China confirm the presence of these species in approximately 29-38% of the sampled particles. With the absence of major biomass sources in the Shanghai area, it is suggested that coal combustion may be the main source of these particles. This work indicates there is a significant potential for incorrect apportionment of coal combustion particles to biomass burning sources using widely adopted mass spectrometry techniques.

  1. Characterization of organic aerosol produced during pulverized coal combustion in a drop tube furnace

    NASA Astrophysics Data System (ADS)

    Wang, X.; Williams, B. J.; Wang, X.; Tang, Y.; Huang, Y.; Kong, L.; Yang, X.; Biswas, P.

    2013-02-01

    Controlled bench scale pulverized coal combustion studies were performed that demonstrate that inorganic particles play a critical role as carrier of organic species. Two commonly-used aerosol mass spectrometry techniques have been applied to characterize fine particle formation during coal combustion. It was found that the organic species in coal combustion aerosols have similar mass spectra as those from biomass combustion. Ambient measurements in Shanghai, China confirm the presence of these species in approximately 36~42% of the sampled particles. With the absence of major biomass sources in the Shanghai area, it is suggested that coal combustion may be the main source of these particles. This work indicates there is a significant potential for incorrect apportionment of coal combustion particles to biomass burning sources using widely adopted mass spectrometry techniques.

  2. Numerical analysis for the multi-phase flow of pulverized coal injection inside blast furnace tuyere

    SciTech Connect

    Chen, C.W.

    2005-09-01

    The pulverized coal injection (PCI) system was modified from single lance injection into double lance injection at No. 3 Blast Furnace of CSC. It is beneficial to reduce the cost of coke. However, the injected coal was found very close to the inner wall of the tuyere during the operation, such as to cause the possibility of erosion for the tuyere. In this study a three-dimensional mathematical model has been developed based on a computational fluid dynamics software PHOENICS to simulate the fluid flow phenomena inside blast furnace tuyere. The model was capable of handling steady-state, three-dimensional multi-phase flow of pulverized coal injection. The model was applied to simulate the flow patterns of the injection coal inside the tuyere with two kinds of lance design for the PCI system. The distribution of injection coal was simulated such as to estimate the possibility of erosion for the tuyere. The calculated results agreed with the operating experience of CSC plant and the optimum design of double lance was suggested. The model was also applied to simulate the oxygen concentration distribution with these different oxygen enrichments for the coal/oxygen lance system. The calculated results agreed with the experimental measurement. These test results demonstrate that the model is both reasonably reliable and efficient.

  3. Study on macro-petrographic classification and combustion characteristics of pulverized coal

    SciTech Connect

    Fan, H.; Xu, X.; Wang, S.

    1997-12-31

    Macro-petrographical compositions of pulverized coal (PC) have a strong effect on its combustion characteristics. In this paper, according to the difference of burn-out performance, Chinese Yangquan anthracite, Xishan lean coal and Shenmu bituminous coal were separated into clarite, durite and inorganic matter and then the micro-petrographical, proximate and ultimate analyses were made for each part. The combustion kinetic parameters of the clarite and durite of the coals were tested and they are quite different for each coal type. This classification of pulverized coal into clarite, durite and inorganic matter is closer to real engineering conditions of combustion, and it will be helpful to study PC burnout performance. A numerical method was used to precisely calculate the velocity and temperature distribution of gas and the residence time of PC char particle in a Drop Tube Furnace (DTF), and all these were checked by experiments. The combustion kinetic parameters of Yangquan clarite and durite chars were given by the DTF experiment.

  4. Distribution of trace elements in selected pulverized coals as a function of particle size and density

    USGS Publications Warehouse

    Senior, C.L.; Zeng, T.; Che, J.; Ames, M.R.; Sarofim, A.F.; Olmez, I.; Huggins, Frank E.; Shah, N.; Huffman, G.P.; Kolker, A.; Mroczkowski, S.; Palmer, C.; Finkelman, R.

    2000-01-01

    Trace elements in coal have diverse modes of occurrence that will greatly influence their behavior in many coal utilization processes. Mode of occurrence is important in determining the partitioning during coal cleaning by conventional processes, the susceptibility to oxidation upon exposure to air, as well as the changes in physical properties upon heating. In this study, three complementary methods were used to determine the concentrations and chemical states of trace elements in pulverized samples of four US coals: Pittsburgh, Illinois No. 6, Elkhorn and Hazard, and Wyodak coals. Neutron Activation Analysis (NAA) was used to measure the absolute concentration of elements in the parent coals and in the size- and density-fractionated samples. Chemical leaching and X-ray absorption fine structure (XAFS) spectroscopy were used to provide information on the form of occurrence of an element in the parent coals. The composition differences between size-segregated coal samples of different density mainly reflect the large density difference between minerals, especially pyrite, and the organic portion of the coal. The heavy density fractions are therefore enriched in pyrite and the elements associated with pyrite, as also shown by the leaching and XAFS methods. Nearly all the As is associated with pyrite in the three bituminous coals studied. The sub-bituminous coal has a very low content of pyrite and arsenic; in this coal arsenic appears to be primarily organically associated. Selenium is mainly associated with pyrite in the bituminous coal samples. In two bituminous coal samples, zinc is mostly in the form of ZnS or associated with pyrite, whereas it appears to be associated with other minerals in the other two coals. Zinc is also the only trace element studied that is significantly more concentrated in the smaller (45 to 63 ??m) coal particles.

  5. Temperature, velocity and species profile measurements for reburning in a pulverized, entrained flow, coal combustor

    SciTech Connect

    Tree, D.R.

    1999-03-01

    Nitrogen oxide emissions from pulverized coal combustion have been and will continue to be a regulated pollutant for electric utility boilers burning pulverized coal. Full scale combustion models can help in the design of new boilers and boiler retrofits which meet emissions standards, but these models require validation before they can be used with confidence. The objective of this work was to obtain detailed combustion measurements of pulverized coal flames which implement two NO reduction strategies, namely reburning and advanced reburning, to provide data for model validation. The data were also compared to an existing comprehensive pulverized coal combustion model with a reduced mechanism for NO reduction under reburning and advanced reburning conditions. The data were obtained in a 0.2 MW, cylindrical, down-fired, variable swirl, pulverized coal reactor. The reactor had a diameter of 0.76 m and a length of 2.4 m with access ports along the axial length. A Wyodak, sub-bituminous coal was used in all of the measurements. The burner had a centrally located primary fuel and air tube surrounded by heated and variably swirled secondary air. Species of NO, NO{sub x}, CO, CO{sub 2} and O{sub 2} were measured continuously. Aqueous sampling was used to measure HCN and NH{sub 3} at specific reactor locations. Samples were drawn from the reactor using water quenched suction probes. Velocity measurements were obtained using two component laser doppler anemometry in back-scatter mode. Temperature measurements were obtained using a shielded suction pyrometer. A series of six or more radial measurements at six or more axial locations within the reactor provided a map of species, temperature, and velocity measurements. In total, seven reactor maps were obtained. Three maps were obtained at baseline conditions of 0, 0.5 and 1.5 swirl and 10% excess air. Two maps were obtained under reburning conditions of 0.78 stoichiometric ratio and 1.5 swirl and 0.9 stoichiometric ratio and

  6. Evaluation of flamelet/progress variable model for laminar pulverized coal combustion

    NASA Astrophysics Data System (ADS)

    Wen, Xu; Wang, Haiou; Luo, Yujuan; Luo, Kun; Fan, Jianren

    2017-08-01

    In the present work, the flamelet/progress variable (FPV) approach based on two mixture fractions is formulated for pulverized coal combustion and then evaluated in laminar counterflow coal flames under different operating conditions through both a priori and a posteriori analyses. Two mixture fractions, Zvol and Zchar, are defined to characterize the mixing between the oxidizer and the volatile matter/char reaction products. A coordinate transformation is conducted to map the flamelet solutions from a unit triangle space (Zvol, Zchar) to a unit square space (Z, X) so that a more stable solution can be achieved. To consider the heat transfers between the coal particle phase and the gas phase, the total enthalpy is introduced as an additional manifold. As a result, the thermo-chemical quantities are parameterized as a function of the mixture fraction Z, the mixing parameter X, the normalized total enthalpy Hnorm, and the reaction progress variable YPV. The validity of the flamelet chemtable and the selected trajectory variables is first evaluated in a priori tests by comparing the tabulated quantities with the results obtained from numerical simulations with detailed chemistry. The comparisons show that the major species mass fractions can be predicted by the FPV approach in all combustion regions for all operating conditions, while the CO and H2 mass fractions are over-predicted in the premixed flame reaction zone. The a posteriori study shows that overall good agreement between the FPV results and those obtained from detailed chemistry simulations can be achieved, although the coal particle ignition is predicted to be slightly earlier. Overall, the validity of the FPV approach for laminar pulverized coal combustion is confirmed and its performance in turbulent pulverized coal combustion will be tested in future work.

  7. Mathematical modeling of MILD combustion of pulverized coal

    SciTech Connect

    Schaffel, N.; Mancini, M.; Weber, R.; Szlek, A.

    2009-09-15

    MILD (flameless) combustion is a new rapidly developing technology. The IFRF trials have demonstrated high potential of this technology also for N-containing fuels. In this work the IFRF experiments are analyzed using the CFD-based mathematical model. Both the Chemical Percolation Devolatilization (CPD) model and the char combustion intrinsic reactivity model have been adapted to Guasare coal combusted. The flow-field as well as the temperature and the oxygen fields have been accurately predicted by the CFD-based model. The predicted temperature and gas composition fields have been uniform demonstrating that slow combustion occurs in the entire furnace volume. The CFD-based predictions have highlighted the NO{sub x} reduction potential of MILD combustion through the following mechanism. Before the coal devolatilization proceeds, the coal jet entrains a substantial amount of flue gas so that its oxygen content is typically not higher than 3-5%. The volatiles are given off in a highly sub-stoichiometric environment and their N-containing species are preferentially converted to molecular nitrogen rather than to NO. Furthermore, there exists a strong NO-reburning mechanism within the fuel jet and in the air jet downstream of the position where these two jets merge. In other words, less NO is formed from combustion of volatiles and stronger NO-reburning mechanisms exist in the MILD combustion if compared to conventional coal combustion technology. (author)

  8. Effect of Particle Size Distribution on Wall Heat Flux in Pulverized-Coal Furnaces and Boilers

    NASA Astrophysics Data System (ADS)

    Lu, Jun

    A mathematical model of combustion and heat transfer within a cylindrical enclosure firing pulverized coal has been developed and tested against two sets of measured data (one is 1993 WSU/DECO Pilot test data, the other one is the International Flame Research Foundation 1964 Test (Beer, 1964)) and one independent code FURN3D from the Argonne National Laboratory (Ahluwalia and IM, 1992). The model called PILC assumes that the system is a sequence of many well-stirred reactors. A char burnout model combining diffusion to the particle surface, pore diffusion, and surface reaction is employed for predicting the char reaction, heat release, and evolution of char. The ash formation model included relates the ash particle size distribution to the particle size distribution of pulverized coal. The optical constants of char and ash particles are calculated from dispersion relations derived from reflectivity, transmissivity and extinction measurements. The Mie theory is applied to determine the extinction and scattering coefficients. The radiation heat transfer is modeled using the virtual zone method, which leads to a set of simultaneous nonlinear algebraic equations for the temperature field within the furnace and on its walls. This enables the heat fluxes to be evaluated. In comparisons with the experimental data and one independent code, the model is successful in predicting gas temperature, wall temperature, and wall radiative flux. When the coal with greater fineness is burnt, the particle size of pulverized coal has a consistent influence on combustion performance: the temperature peak was higher and nearer to burner, the radiation flux to combustor wall increased, and also the absorption and scattering coefficients of the combustion products increased. The effect of coal particle size distribution on absorption and scattering coefficients and wall heat flux is significant. But there is only a small effect on gas temperature and fuel fraction burned; it is speculated

  9. A numerical analysis of pulverized coal combustion in a multiburner furnace

    SciTech Connect

    Nozomu Hashimoto; Ryoichi Kurose; Hirofumi Tsuji; Hiromi Shirai

    2007-08-15

    A three-dimensional numerical simulation is applied to a pulverized coal combustion field in a furnace equipped with three burners, and the trajectories of the coal particles with respect to each burner, which are hardly obtained experimentally, are also investigated in detail. Simulation results are compared with experimental results. The results show that the numerical and experimental results are consistent generally. Also, the examination of the particle trajectories shows that most of the unburned carbon originates from the upper-stage burner. This result suggests that the overall unburned fraction can be reduced by supplying coal with a low combustibility to lower- or middle-stage burners and supplying coal with a high combustibility to the upper-stage burner. 50 refs., 14 figs., 4 tabs.

  10. Computational fluid dynamics study of pulverized coal combustion in blast furnace raceway

    SciTech Connect

    Shen, Y.S.; Maldonado, D.; Guo, B.Y.; Yu, A.B.; Austin, P.; Zulli, P.

    2009-12-15

    In this work, a numerical model is used to study the flow and coal combustion along the coal plume in a large-scale setting simulating the lance-blowpipe-tuyere-raceway region of a blast furnace. The model formulation is validated against the measurements in terms of burnout for both low and high volatile coals. The typical phenomena related to coal combustion along the coal plume are simulated and analyzed. The effects of some operational parameters on combustion behavior are also investigated. The results indicate that oxygen as a cooling gas gives a higher coal burnout than methane and air. The underlying mechanism of coal combustion is explored. It is shown that under the conditions examined, coal burnout strongly depends on the availability of oxygen and residence time. Moreover, the influences of two related issues, i.e. the treatment of volatile matter (VM) and geometric setting in modeling, are investigated. The results show that the predictions of final burnouts using three different VM treatments are just slightly different, but all comparable to the measurements. However, the influence of the geometric setting is not negligible when numerically examining the combustion of pulverized coal under blast furnace conditions.

  11. Influence of carbon structure and mineral association of coals on their combustion characteristics for pulverized coal injection (PCI) application

    SciTech Connect

    Gupta, S.; Al-Omari, Y.; Sahajwalla, V.; French, D.

    2006-06-15

    The influence of carbon structure and mineral matter of three pulverized coals on their char characteristics including reactivity was studied under a range of combustion conditions in a drop tube furnace (DTF) and thermogravimetric (TGA) furnace for PCI application. Physical and chemical properties of coals and their combustion derivatives were characterized by automated reflectogram. X-ray diffraction, scanning electron microscope, and BET N{sub 2} adsorption. The QEMSCAN{asterisk} technique was used to characterize the heterogeneous nature of minerals of discrete coal particles. The TGA char reactivity was related to the proportion of coal particles displaying strong association of calcium/sulfur phases with carbon matrix to highlight the catalytic influence of minerals on char reactivity at low temperatures. The study suggested that during DTF combustion tests at 1200{sup o}C, char reaction rates might have been catalyzed by coal minerals, particularly due to illite and its association with carbon. Under the same combustion conditions, most of the coal minerals did not transform significantly to slag phases. Coal burnout was found to improve significantly in a combustion temperature range of 1200 to 1500{sup o}C. The improvement of coal burnout with temperature appeared to be influenced by coal properties, particularly as a function of the chemical nature of minerals, as well as the degree of associations with other minerals. The study implies that coals with similar mineral compositions might not necessarily reflect similar combustion behavior due to the differences in their associations with other phases.

  12. Pulverized coal combustion. Semi-annual report, October 1, 1981-March 31, 1982

    SciTech Connect

    Leslie, I.; Jost, M.; Kruger, C.H.

    1982-05-01

    A flow tube reactor for the study of the reactivity of pulverized coal under controlled conditions has been developed. The reactor system incorporates optical diagnostics as well as probe sampling techniques to measure the reactivity of coals with differing physical and chemical properties. The aim of the research is to provide fundamental data that can be used in the design and development of coal combustion systems. Two size ranges of pulverized Montana Rosebud and one size of Illinois No. 6 coal were burned in a 7.3% oxygen-containing Ar/N/sub 2/ atmosphere. Gas temperatures were between 1140 K and 1750 K. In addition several measurements were made of micropore volume using CO/sub 2/ adsorption at room temperature. Qualitative behavior of both coals at high gas temperatures is consistent with a two stage combustion mechanism: devolatilization followed by char burnout. Results for the low temperature cases are less easy to interpret. Despite the fact that both diffusion and heterogeneous chemical rates decrease with decreasing temperature, the reactivity rates in the low gas temperature environment are comparable to those in the high gas temperature. It is quite likely that devolatilization occurring over periods much longer than 20 msec contributes to this high reactivity. Physical and chemical measurements have been made on the raw and partially burned coal. Specific mircopore volume, specific internal surface area, particle size distribution, and chemical composition have been determined. No single measurement as yet explains the unexpectedly high reactivity rates for coals in the lower gas temperature environment.

  13. TRP0033 - PCI Coal Combustion Behavior and Residual Coal Char Carryover in the Blast Furnace of 3 American Steel Companies during Pulverized Coal Injection (PCI) at High Rates

    SciTech Connect

    Veena Sahajwalla; Sushil Gupta

    2005-04-15

    Combustion behavior of pulverized coals (PC), gasification and thermal annealing of cokes were investigated under controlled environments. Physical and chemical properties of PCI, coke and carbon residues of blast furnace dust/sludge samples were characterized. The strong influence of carbon structure and minerals on PCI reactivity was demonstrated. A technique to characterize char carryover in off gas emissions was established.

  14. Coal-Fired Power Plant (Western Coal): Environmental characterization information report

    NASA Astrophysics Data System (ADS)

    1981-01-01

    The latest available environmental and technical information on coal-fired power plants was collected from a number of sources. The typical plant chosen for characterization was a 500/MWe pulverized-coal plant burning western low-sulfur coal. The plant uses an electrostatic precipitator, a lime/limestone scrubber, and a wet, mechanical draft cooling tower. The plant fuel is supplied from offsite mines by unit-train deliveries with surface mined, thick seam coal, which undergoes minimum preparation prior to pulverization. The process, plant operating parameters, resources needed, and environmental residuals and products associated with the power plant are presented. Annual resource usage and pollutant discharges are given, assuming an annual plant capacity factor of 80 percent. Quantities are given in terms of ten to the twelth power Btu's of electric energy produced. Several plants are discussed individually. Environmental regulations are discussed. The overall physical requirements of the plant for land and water are discussed.

  15. Pathways for conversion of char nitrogen to nitric oxide during pulverized coal combustion

    SciTech Connect

    Molina, A.; Murphy, J.J.; Blevins, L.G.; Shaddix, C.R.; Winter, F.; Haynes, B.S.

    2009-03-15

    The conversion of nitrogen in char (char-N) to NO was studied both experimentally and computationally. In the experiments, pulverized coal char was produced from a U.S. high-volatile bituminous coal and burned in a dilute suspension at 1170 K, 1370 K and 1570 K, at an excess oxygen concentration of 8% (dry), with different levels of background NO. In some experiments, hydrogen bromide (HBr) was added to the vitiated air as a tool to alter the concentration of gas-phase radicals. During char combustion, low NO concentration and high temperature promoted the conversion of char-N to NO. HBr addition altered NO production in a way that depended on temperature. At 1170 K the presence of HBr increased NO production by 80%, whereas the addition of HBr decreased NO production at higher temperatures by 20%. To explain these results, three mechanistic descriptions of char-N evolution during combustion were evaluated with computational models that simulated (a) homogeneous chemistry in a plug-flow reactor with entrained particle combustion, and (b) homogeneous chemistry in the boundary layer surrounding a reacting particle. The observed effect of HBr on NO production could only be captured by a chemical mechanism that considered significant release of HCN from the char particle. Release of HCN also explained changes in NO production with temperature and NO concentration. Thus, the combination of experiments and simulations suggests that HCN evolution from the char during pulverized coal combustion plays an essential role in net NO production. (author)

  16. Co-utilization of pulverized coal ash and flue gas scrubber sludge

    SciTech Connect

    Burnet, G.; Murtha, M.J.; Harnby, N.

    1984-01-01

    The increased use of coal to generate electricity and of scrubbers to reduce SO/sub x/ emissions is creating solid waste disposal problems of increasing magnitude. The lime-sinter process for the recovery of alumina from pulverized fuel ash (PFA) provides a means for co-utilization of these wastes. The FGD scrubber sludge is used as a mineralizer and partial replacement for the limestone. Extractable alumina-containing compounds are formed and high alumina yields result at moderate sintering temperatures. The process residue formed shows promise as a raw material for the manufacture of portland cement. 8 references, 6 figures, 3 tables.

  17. Life Cycle Assessment of Coal-fired Power Production

    SciTech Connect

    Spath, P. L.; Mann, M. K.; Kerr, D. R.

    1999-09-01

    Coal has the largest share of utility power generation in the US, accounting for approximately 56% of all utility-produced electricity (US DOE, 1998). Therefore, understanding the environmental implications of producing electricity from coal is an important component of any plan to reduce total emissions and resource consumption. A life cycle assessment (LCA) on the production of electricity from coal was performed in order to examine the environmental aspects of current and future pulverized coal boiler systems. Three systems were examined: (1) a plant that represents the average emissions and efficiency of currently operating coal-fired power plants in the US (this tells us about the status quo), (2) a new coal-fired power plant that meets the New Source Performance Standards (NSPS), and (3) a highly advanced coal-fired power plant utilizing a low emission boiler system (LEBS).

  18. Determining the radiative properties of pulverized-coal particles from experiments. Final report

    SciTech Connect

    Menguec, M.P.

    1992-02-01

    A comprehensive coupled experimental-theoretical study has been performed to determine the effective radiative properties of pulverized-coal/char particles. The results obtained show that the ``effective`` scattering phase function of coal particles are highly forward scattering and show less sensitivity to the size than predicted from the Lorenz-Mie theory. The main reason for this is the presence of smaller size particles associated with each larger particle. Also, the coal/char particle clouds display more side scattering than predicted for the same size range spheres, indicating the irregular shape of the particles and fragmentation. In addition to these, it was observed that in the visible wavelength range the coal absorption is not gray, and slightly vary with the wavelength. These two experimental approaches followed in this study are unique in a sense that the physics of the problem are not approximated. The properties determined include all uncertainties related to the particle shape, size distribution, inhomogeneity and spectral complex index of refraction data. In order to obtain radiative property data over a wider wavelength spectrum, additional ex-situ experiments have been carried out using a Fourier Transform Infrared (FT-IR) Spectrometer. The spectral measurements were performed over the wavelength range of 2 to 22 {mu}m. These results were interpreted to obtain the ``effective`` efficiency factors of coal particles and the corresponding refractive index values. The results clearly show that the coal/char radiative properties display significant wavelength dependency in the infrared spectrum.

  19. Life cycle assessment analysis of supercritical coal power units

    NASA Astrophysics Data System (ADS)

    Ziębik, Andrzej; Hoinka, Krzysztof; Liszka, Marcin

    2010-09-01

    This paper presents the Life Cycle Assessment (LCA) analysis concerning the selected options of supercritical coal power units. The investigation covers a pulverized power unit without a CCS (Carbon Capture and Storage) installation, a pulverized unit with a "post-combustion" installation (MEA type) and a pulverized power unit working in the "oxy-combustion" mode. For each variant the net electric power amounts to 600 MW. The energy component of the LCA analysis has been determined. It describes the depletion of non-renewable natural resources. The energy component is determined by the coefficient of cumulative energy consumption in the life cycle. For the calculation of the ecological component of the LCA analysis the cumulative CO2 emission has been applied. At present it is the basic emission factor for the LCA analysis of power plants. The work also presents the sensitivity analysis of calculated energy and ecological factors.

  20. Experiment Investigation on Concentration and Mass Flow Measurement of Pulverized Coal Using Electrical Capacitance Tomography

    NASA Astrophysics Data System (ADS)

    Liu, J.; Sun, M.; Wang, X. Y.; Liu, S.

    2010-03-01

    Accurate measurement of the concentration of pulverized coal in various pipes plays a key role in assuring safe and economic operation in a pulverized coal-fired boiler in the process of combustion. In this paper, experimental studies are implemented on the measurement of a lean mass flow in a pneumatic conveying pipeline using electrical capacitance tomography (ECT). In this system, a cyclone separator is employed, where the sensors are placed, in order to compensate the inhomogeneity of the sensor sensitivity. The mass flow rate is determined from the solids velocity and the volumetric concentration. The former is measured by cross-correlating the capacitance fluctuations caused by the conveyed solids, and the latter by an image reconstruction method, and then this two parameters are combined to give the solids mass flow rate. The distribution of void fraction in radial direction, the average void fraction and the wavy characteristics are analyzed. The feasibility and reliability of the method are verified by the experimental results.

  1. Residual carbon from pulverized coal fired boilers 1: Size distribution and combustion reactivity

    SciTech Connect

    Hurt, R.H.; Gibbins, J.R.

    1994-08-01

    The amount of residual, or unburned, carbon in fly ash is an important concern in the design and operation of pulverized coal-fired boilers. Char oxidation is the slowest step in the coal combustion process, and the rate at which this heterogeneous reaction-proceeds has an important effect on the degree of carbon burnout. There is an extensive literature on char combustion kinetics based on data in the early and intermediate stages of carbon conversion. A critical fundamental question is whether the small fraction of the fuel carbon that passes unreacted through a boiler is representative of the char during the main portion of the combustion process. This article addresses that question through a detailed characterization of eight carbon-containing fly ash samples acquired from commercial-scale combustion systems. The fly ash characterization included measurement-of joint carbon/size distribution and determination.of the combustion reactivity of the residual carbon. To minimize mineral matter interactions in the reactivity tests, the technique of incipient fluidization was developed for separation of carbon-rich extracts from the inorganic portion of the fly ash. Reactivity measurements were made at 1400--1800 K to represent conditions in pulverized coal fired boilers. Measurements were also made at 700--1100 K to. minimize transport effects and isolate the influence of char chemistry and microstructure. In both temperature regimes, the residual carbon extracts. were significantly less reactive than chars extracted from a laboratory-scale laminar flow reactor in the early-to-intermediate stages of combustion. It is concluded that the boiler environment deactivates chars, making high carbon burnout more difficult to achieve than is predicted by existing char combustion kinetic models that were developed from data on the laboratory chars. Finally, the results are used to discuss potential char deactivation mechanisms, both thermal and oxidative, in coal-fired boilers.

  2. Pathways for conversion of char nitrogen to nitric oxide at pulverized coal combustion conditions.

    SciTech Connect

    Molina, Alejandro; Shaddix, Christopher R.; Blevins, Linda Gail; Murphy, Jeffrey J.

    2004-03-01

    The conversion of nitrogen in char (char-N) to NO was studied both experimentally and computationally. In the experiments, pulverized coal char was produced from a U.S. high-volatile bituminous coal and burned in a dilute suspension at 1170 K, 1370 K and 1570 K, at an excess oxygen concentration of 8% (dry), with different levels of background NO. In some experiments, hydrogen bromide (HBr) was added to the vitiated air as a tool to alter the concentration of gas-phase radicals. During char combustion, low NO concentration and high temperature promoted the conversion of char-N to NO. HBr addition altered NO production in a way that depended on temperature. At 1170 K the presence of HBr increased NO production by 80%, whereas the addition of HBr decreased NO production at higher temperatures by 20%. To explain these results, three mechanistic descriptions of char-N evolution during combustion were evaluated with computational models that simulated (a) homogeneous chemistry in a plug-flow reactor with entrained particle combustion, and (b) homogeneous chemistry in the boundary layer surrounding a reacting particle. The observed effect of HBr on NO production could only be captured by a chemical mechanism that considered significant release of HCN from the char particle. Release of HCN also explained changes in NO production with temperature and NO concentration. Thus, the combination of experiments and simulations suggests that HCN evolution from the char during pulverized coal combustion plays an essential role in net NO production. Keywords: Coal; Char; Nitric oxide; Halogen.

  3. Low-Rank Coal Grinding Performance Versus Power Plant Performance

    SciTech Connect

    Rajive Ganguli; Sukumar Bandopadhyay

    2008-12-31

    The intent of this project was to demonstrate that Alaskan low-rank coal, which is high in volatile content, need not be ground as fine as bituminous coal (typically low in volatile content) for optimum combustion in power plants. The grind or particle size distribution (PSD), which is quantified by percentage of pulverized coal passing 74 microns (200 mesh), affects the pulverizer throughput in power plants. The finer the grind, the lower the throughput. For a power plant to maintain combustion levels, throughput needs to be high. The problem of particle size is compounded for Alaskan coal since it has a low Hardgrove grindability index (HGI); that is, it is difficult to grind. If the thesis of this project is demonstrated, then Alaskan coal need not be ground to the industry standard, thereby alleviating somewhat the low HGI issue (and, hopefully, furthering the salability of Alaskan coal). This project studied the relationship between PSD and power plant efficiency, emissions, and mill power consumption for low-rank high-volatile-content Alaskan coal. The emissions studied were CO, CO{sub 2}, NO{sub x}, SO{sub 2}, and Hg (only two tests). The tested PSD range was 42 to 81 percent passing 76 microns. Within the tested range, there was very little correlation between PSD and power plant efficiency, CO, NO{sub x}, and SO{sub 2}. Hg emissions were very low and, therefore, did not allow comparison between grind sizes. Mill power consumption was lower for coarser grinds.

  4. Partitioning behavior of trace elements during pilot-scale combustion of pulverized coal and coal-water slurry fuel

    PubMed

    Nodelman; Pisupati; Miller; Scaroni

    2000-05-29

    Release pathways for inorganic hazardous air pollutants (IHAPs) from a pilot-scale, down-fired combustor (DFC) when firing pulverized coal (PC) and coal-water slurry fuel (CWSF) were identified and quantified to demonstrate the effect of fuel form on IHAP partitioning, enrichment and emissions. The baghouse capturing efficiency for each element was calculated to determine the effectiveness of IHAP emission control. Most of the IHAPs were enriched in the fly ash and depleted in the bottom ash. Mercury was found to be enriched in the flue gas, and preferentially emitted in the vapor phase. When firing CWSF, more IHAPs were partitioned in the bottom ash than when firing PC. Significant reduction of Hg emissions during CWSF combustion was also observed.

  5. EMISSION OF ORGANIC HAZARDOUS AIR POLLUTANTS FROM THE COMBUSION OF PULVERIZED COAL IN A SMALL-SCALE COMBUSTOR

    EPA Science Inventory

    The emissions of hazardous air pollutants (HAPs) from the combustion of pulverized coal have become an important issue in light of the requirements of Title I11 of the 1990 Clean Air Act Amendments, which impose emission limits on 189 compounds and compound classes. Although pre...

  6. EMISSION OF ORGANIC HAZARDOUS AIR POLLUTANTS FROM THE COMBUSION OF PULVERIZED COAL IN A SMALL-SCALE COMBUSTOR

    EPA Science Inventory

    The emissions of hazardous air pollutants (HAPs) from the combustion of pulverized coal have become an important issue in light of the requirements of Title I11 of the 1990 Clean Air Act Amendments, which impose emission limits on 189 compounds and compound classes. Although pre...

  7. Pulverized-coal combustion. Semi-annual report, September 18, 1980-March 31, 1981

    SciTech Connect

    Not Available

    1981-04-01

    A flow tube reactor for the study of the reactivity of pulverized coal under controlled conditions has been developed at Stanford University. The reactor system incorporates advanced optical diagnostics as well as probe sampling techniques to measure the reactivity of coals with differing physical and chemical properties. The aim of the research is to provide fundamental data that can be used in the design and development of coal combustion systems. Reactor characterization measurements with a number of diagnostics have shown that the system performs according to design specifications. In recent experiments, Montana Rosebud coal was found to have a relatively high oxidation reactivity. Marked qualitative differences in oxidation behavior, associated with the rate of volatile evolution, were observed as the gas temperaute was increased from about 1100/sup 0/K to 1500/sup 0/K. Electron microscopy analysis showed the development of a complex macropore structure during burnout. The existence of this structure is consistent with preliminary data indicating a dependence of reactivity on particle size differing from that predicted by some theories.

  8. Multimodal ultrafine particles from pulverized coal combustion in a laboratory scale reactor

    SciTech Connect

    Carbone, Francesco; Beretta, Federico; D'Anna, Andrea

    2010-07-15

    Particle size distribution functions have been measured in a ethanol fueled flame reactor fed with a low amount of pulverized coal particles. The reactor is operated in low (5.0 vol.%) and high (76.5 vol.%) oxygen concentrations using two high volatile bituminous Colombian and Indonesian coals. A carbon black powder is also oxidized in the same conditions. Generated particles are sampled using rapid-dilution probes and the size distribution functions are measured on-line by a high resolution Differential Mobility Analyzer. Results clearly show that ultrafine particles, those with sizes lower than 100 nm, have a multimodal size distribution function. These particles have huge number concentrations in both investigated conditions whereas their formation is enhanced in the oxygen enriched condition. Ultrafine particles are almost totally dominated in number by the fraction having sizes below 30 nm. Nanoparticles also account for a significant fraction of total particle mass and slowly coagulate in the reactor. The shape of the size distribution functions is not affected by the coal type, at least for the two investigated coals. Results suggest that ultrafine particles form through the vaporization-nucleation-growth pathway involving inorganic ashes. Moreover the contribution of carbonaceous particles seems particularly important for size smaller than 5 nm. (author)

  9. JV Task 106 - Feasibility of CO2 Capture Technologies for Existing North Dakota Lignite-Fired Pulverized Coal Boilers

    SciTech Connect

    Michael L. Jones; Brandon M. Pavlish; Melanie D. Jensen

    2007-05-01

    The goal of this project is to provide a technical review and evaluation of various carbon dioxide (CO{sub 2}) capture technologies, with a focus on the applicability to lignite-fired facilities within North Dakota. The motivation for the project came from the Lignite Energy Council's (LEC's) need to identify the feasibility of CO{sub 2} capture technologies for existing North Dakota lignite-fired, pulverized coal (pc) power plants. A literature review was completed to determine the commercially available technologies as well as to identify emerging CO{sub 2} capture technologies that are currently in the research or demonstration phase. The literature review revealed few commercially available technologies for a coal-fired power plant. CO{sub 2} separation and capture using amine scrubbing have been performed for several years in industry and could be applied to an existing pc-fired power plant. Other promising technologies do exist, but many are still in the research and demonstration phases. Oxyfuel combustion, a technology that has been used in industry for several years to increase boiler efficiency, is in the process of being tailored for CO{sub 2} separation and capture. These two technologies were chosen for evaluation for CO{sub 2} separation and capture from coal-fired power plants. Although oxyfuel combustion is still in the pilot-scale demonstration phase, it was chosen to be evaluated at LEC's request because it is one of the most promising emerging technologies. As part of the evaluation of the two chosen technologies, a conceptual design, a mass and energy balance, and an economic evaluation were completed.

  10. The safety and economics of high ash anthracite fired mixing with petroleum-coke in pulverized coal-fired furnace

    SciTech Connect

    Zhang, Z.; Sun, X.; Li, F.

    1996-12-31

    Petroleum-coke was fired only in CFB because of its content of high S and low volatile matter. It will bring environmental and flame stability problems if petroleum-coke is fired in a pulverized coal-fired furnace. Low rank anthracite is fired in many pulverized coal-fired furnaces without flame stability problems. Here the authors blend high ash anthracite with petroleum-coke as the fuel for a pulverized coal-fired furnace to decrease the ash content in the fuel. Experimental results had shown that in mixing with petroleum-coke, the combustion behavior of the blended fuel was improved and ash deposition characteristic would not change compared with high ash anthracite. Using coal/petroleum-coke as the fuel for furnace can bring great benefits for the environment and furnace. But S content in blended fuel must be controlled under the regulation of S content in coal and the volatile content should not decrease too low for the coal-fired furnace design to avoid the environmental and flame stability problems.

  11. Experimental and modeling study of the effect of CH(4) and pulverized coal on selective non-catalytic reduction process.

    PubMed

    Zhang, Yanwen; Cai, Ningsheng; Yang, Jingbiao; Xu, Bo

    2008-10-01

    The reduction of nitric oxide using ammonia combined with methane and pulverized coal additives has been studied in a drop tube furnace reactor. Simulated flue gas with 1000 ppm NO(x) and 3.4% excess oxygen was generated by cylinder gas. Experiments were performed in the temperature range of 700-1200 degrees C to investigate the effects of additives on the DeNO(x) performance. Subsequently, a kinetic mechanism was modified and validated based on experimental results, and a computational kinetic modeling with CHEMKIN was conducted to analyze the secondary pollutants. For both methane and pulverized coal additives, the temperature window is shifted towards lower temperatures. The appropriate reaction temperature is shifted to about 900 and 800 degrees C, respectively with 1000 ppm methane and 0.051 g min(-1) pulverized lignite coal. The addition of methane and pulverized coal widens the temperature window towards lower temperature suggesting a low temperature application of the process. Furthermore, selective non-catalytic reduction (SNCR) reaction rate is accelerated evidently with additives and the residence time to complete the reaction is shortened distinctly. NO(x) reduction efficiency with 80% is achieved in about 0.3s without additive at 1000 degrees C. However, it is achieved in only about 0.2s with 100 ppm methane as additive, and only 0.07 and 0.05s are needed respectively for the cases of 500 and 1000 ppm methane. The modified kinetic modeling agrees well with the experimental results and reveals additional information about the process. Investigation on the byproducts where NO(2) and N(2)O were analyzed by modeling and the others were investigated by experimental means indicates that emissions would not increase with methane and pulverized coal additions in SNCR process and the efficacious temperature range of SNCR reaction is widened approximately with 100 degrees C.

  12. Renewable wood fuel: Fuel feed system for a pulverized coal boiler. Final report

    SciTech Connect

    1996-01-01

    This report evaluates a pilot test program conducted by New York State Gas & Electric Corporation to evaluate the feasibility of co-firing a pulverized coal plant with renewable wood fuels. The goal was to establish that such a co-firing system can reduce air emissions while maintaining good operational procedures and cost controls. The test fuel feed system employed at Greenidge Station`s Boiler 6 was shown to be effective in feeding wood products. Emission results were promising and an economic analysis indicates that it will be beneficial to pursue further refinements to the equipment and systems. The report recommends further evaluation of the generation and emission impacts using woods of varied moisture contents and at varied Btu input rates to determine if a drying system would be a cost-effective option.

  13. Trace element emissions when firing pulverized coal in a pilot-scale combustion facility

    SciTech Connect

    Miller, S.F.; Wincek, R.T.; Miller, B.G.; Scaroni, A.W.

    1998-04-01

    Title Ed of the Clean Air Act Amendments of 1990 designates 189 hazardous air pollutants (HAPs). Fourteen of the 189 substances identified are: antimony (Sb), beryllium (Be), chlorine (0), cobalt (Co), manganese (Mn), nickel (Ni), selenium (Se), fluorine (F), arsenic (As), cadmium (Cd), chromium (Cr), lead (Pb), mercury (Hg), and phosphorous (P). Eleven of these elements have been detected in the flue gas of pulverized coal-fired utility boilers. Currently there are no regulations that limit the emissions of these elements during coal combustion in utility- or industrial-scale boilers. Given the growing body of risk assessment data on these elements and their impact on the environment and human health, it is possible that regulations on emission levels for certain elements will be imposed. A knowledge of the occurrence of trace elements in coal and their behavior during combustion is essential to predict emissions and to develop control technologies for remediation. The partitioning of trace elements during combustion can be traced to their volatility within the system. For purposes of this paper, the classification of trace elements summarized by Clarke and Sloss will be used: Group I elements, i.e., elements that are not easily volatilized and form larger bottom ash and fly ash particles; Group H elements, i.e., elements that are partially or completely volatilization followed by condensation as small particles or on the surface of small particles; and Group III elements, i.e., elements that are readily volatilized and usually remain in the gas phase system.

  14. Occurrence and volatility of several trace elements in pulverized coal boiler.

    PubMed

    Huang, Ya-ji; Jin, Bao-sheng; Zhong, Zhao-ping; Xiao, Rui; Tang, Zhi-yong; Ren, Hui-feng

    2004-01-01

    The contents of eight trace elements(Mn, Cr, Pb, As, Se, Zn, Cd, Hg) in raw coal, bottom ash and fly ash were measured in a 220 t/h pulverized coal boiler. Factors affecting distribution of trace elements were investigated, including fly ash diameter, furnace temperature, oxygen content and trace elements' characters. One coefficient of Meij was also improved to more directly show element enrichment in combustion products. These elements may be classified into three groups according to their distribution: Group 1: Hg, which is very volatile. Group 2: Pb, Zn, Cd, which are partially volatile. Group 3: Mn, which is hardly volatile. Se may be located between groups 1 and 2. Cr has properties of both group 1 and 3. In addition, the smaller diameter of fly ash, the more relative enrichment of trace elements (except Mn). The fly ash showed different adsorption mechanisms of trace elements and the volatilization of trace elements rises with furnace temperature. Relative enrichments of trace elements(except Mn and Cr) in fly ash are larger than that in bottom ash. Low oxygen content can not always improve the volatilization of trace elements. Pb is easier to form chloride than Cd during coal combustion. Trace elements should be classified in accordance with factors.

  15. An evaluation of micronized coal reburning for nitrogen oxide emissions reduction in pulverized coal-fired electric utility boilers

    NASA Astrophysics Data System (ADS)

    de Angelo, Joseph Gerard

    Recent increases in the prices of imported fuels and increases in the cost of natural gas have underscored the need to consider other sources of energy for electric production in the United States. Our most abundant fuel source is coal, however the use of coal brings with it a set of environmental problems. This dissertation presents an investigation into the use of micronized coal reburning. This technology may provide a cost-effective solution to the requirements to reduce NOx emissions from pulverized coal-fired electric generating stations. This research effort evaluated the use of micronized coal as a reburning fuel to lower nitrogen oxide emissions from coal-fired boilers. The research effort included: (1) an investigation of all available literature on the subject, (2) planning and supervision of a number of baseline and parametric tests on a full-scale coal fired utility boiler. The testing was carried out on the former NYSEG generating unit, Milliken 1. Milliken Unit 1 is a 150 MW coal-fired electric utility boiler located in Lansing, NY on the eastern shore of Cayuga Lake, (3) development of a model to predict NOx emissions from a coal-fired boiler, and (4) completion of a conceptual design for a micronized coal reburning system. The original plan of the research effort was to include a full-scale micronized coal reburn installation and subsequent modeling and testing. However, in 1998 the deregulation of the electric utility industry in New York caused the focus of the dissertation to be narrowed. The test site, Milliken Station was sold to another entity, and the installation of the micronized coal reburn system was cancelled. The following conclusions were drawn from the research: (1) Testing showed that nitrogen oxide production was significantly influenced by changes in controllable boiler operating parameters. (2) The predictive model for baseline nitrogen oxide production was fairly accurate in estimating NOx emissions. The model had an average

  16. An investigation on polycyclic aromatic hydrocarbon emissions from pulverized coal combustion systems

    PubMed

    Pisupati; Wasco; Scaroni

    2000-05-29

    Results from a series of tests conducted to study the emission of polynuclear or polycyclic aromatic hydrocarbons (PAHs) from bench-scale and small industrial, water-tube boiler are discussed. A Middle Kittanning, and Upper Freeport seam coals were used in the study. Samples were extracted from the reactor outlet and from the inlet and outlet sides of the research boiler's (RB) baghouse using EPA promulgated methods.Only acenaphthene and fluoranthene were detected in down-fired combustor (DFC) samples. In addition to these two, naphthalene was detected in the RB samples. Emission factors ranged from 80 to 320 &mgr;g/kg of fuel fired. Although there were minor trends in the emissions' data, given the reproducibility limits for PAH compounds, no significant differences were found in the emissions with respect to the fuel type or form (pulverized coal (PC) vs. coal-water slurry fuel (CWSF), and raw vs. cleaned coal) and firing conditions (high and low excess air). The PAH emissions showed a decrease with increase in the firing rate.A bench-scale drop-tube reactor (DTR) was used to study the effects of temperature and residence time on PAH formation. The results revealed near constant PAH concentrations in the solid-phase samples, while the PAH concentrations in the vapor-phase samples increased as a function of temperature. At a temperature of around 1300 degrees C, the rate of PAH formation was exceeded by the rate of PAH oxidation, and PAH concentrations in the vapor phase began to decrease.

  17. Online X-ray Fluorescence (XRF) Analysis of Heavy Metals in Pulverized Coal on a Conveyor Belt.

    PubMed

    Yan, Zhang; XinLei, Zhang; WenBao, Jia; Qing, Shan; YongSheng, Ling; DaQian, Hei; Da, Chen

    2016-02-01

    Heavy metals in haze episode will continue to threaten the quality of public health around the world. In order to decrease the emission of heavy metals produced from coal burning, an online X-ray fluorescence (XRF) analyzer system, consisting of an XRF analyzer with data acquisition software and a laser rangefinder, was developed to carry out the measurement of heavy metals in pulverized coal. The XRF analyzer was mounted on a sled, which can effectively smooth the surface of pulverized coal and reduce the impact of surface roughness during online measurement. The laser rangefinder was mounted over the sled for measuring the distance between a pulverized coal sample and the analyzer. Several heavy metals and other elements in pulverized coal were online measured by the XRF analyzer directly above a conveyor belt. The limits of detection for Hg, Pb, Cr, Ti, Fe, and Ca by the analyzer were 44 ± 2, 34 ± 2, 17 ± 3, 41 ± 4, 19 ± 3, and 65 ± 2 mg·kg(-1), respectively. The relative standard deviation (%RSD) for the elements mentioned was less than 7.74%. By comparison with the results by inductively-coupled plasma mass spectrometry (ICP-MS), relative deviation (%D) of the online XRF analyzer was less than 10% for Cr, Ti, and Ca, in the range of 0.8-24.26% for Fe, and greater than 20% for Hg and Pb.

  18. FURN3D: A computer code for radiative heat transfer in pulverized coal furnaces

    SciTech Connect

    Ahluwalia, R.K.; Im, K.H.

    1992-08-01

    A computer code FURN3D has been developed for assessing the impact of burning different coals on heat absorption pattern in pulverized coal furnaces. The code is unique in its ability to conduct detailed spectral calculations of radiation transport in furnaces fully accounting for the size distributions of char, soot and ash particles, ash content, and ash composition. The code uses a hybrid technique of solving the three-dimensional radiation transport equation for absorbing, emitting and anisotropically scattering media. The technique achieves an optimal mix of computational speed and accuracy by combining the discrete ordinate method (S[sub 4]), modified differential approximation (MDA) and P, approximation in different range of optical thicknesses. The code uses spectroscopic data for estimating the absorption coefficients of participating gases C0[sub 2], H[sub 2]0 and CO. It invokes Mie theory for determining the extinction and scattering coefficients of combustion particulates. The optical constants of char, soot and ash are obtained from dispersion relations derived from reflectivity, transmissivity and extinction measurements. A control-volume formulation is adopted for determining the temperature field inside the furnace. A simple char burnout model is employed for estimating heat release and evolution of particle size distribution. The code is written in Fortran 77, has modular form, and is machine-independent. The computer memory required by the code depends upon the number of grid points specified and whether the transport calculations are performed on spectral or gray basis.

  19. FURN3D: A computer code for radiative heat transfer in pulverized coal furnaces

    SciTech Connect

    Ahluwalia, R.K.; Im, K.H.

    1992-08-01

    A computer code FURN3D has been developed for assessing the impact of burning different coals on heat absorption pattern in pulverized coal furnaces. The code is unique in its ability to conduct detailed spectral calculations of radiation transport in furnaces fully accounting for the size distributions of char, soot and ash particles, ash content, and ash composition. The code uses a hybrid technique of solving the three-dimensional radiation transport equation for absorbing, emitting and anisotropically scattering media. The technique achieves an optimal mix of computational speed and accuracy by combining the discrete ordinate method (S{sub 4}), modified differential approximation (MDA) and P, approximation in different range of optical thicknesses. The code uses spectroscopic data for estimating the absorption coefficients of participating gases C0{sub 2}, H{sub 2}0 and CO. It invokes Mie theory for determining the extinction and scattering coefficients of combustion particulates. The optical constants of char, soot and ash are obtained from dispersion relations derived from reflectivity, transmissivity and extinction measurements. A control-volume formulation is adopted for determining the temperature field inside the furnace. A simple char burnout model is employed for estimating heat release and evolution of particle size distribution. The code is written in Fortran 77, has modular form, and is machine-independent. The computer memory required by the code depends upon the number of grid points specified and whether the transport calculations are performed on spectral or gray basis.

  20. Effect of CO2 gasification reaction on oxycombustion of pulverized coal char.

    SciTech Connect

    Molina, Alejandro; Hecht, Ethan S.; Shaddix, Christopher R.; Haynes, Brian S.

    2010-07-01

    For oxy-combustion with flue gas recirculation, as is commonly employed, it is recognized that elevated CO{sub 2} levels affect radiant transport, the heat capacity of the gas, and other gas transport properties. A topic of widespread speculation has concerned the effect of the CO{sub 2} gasification reaction with coal char on the char burning rate. To give clarity to the likely impact of this reaction on the oxy-fuel combustion of pulverized coal char, the Surface Kinetics in Porous Particles (SKIPPY) code was employed for a range of potential CO{sub 2} reaction rates for a high-volatile bituminous coal char particle (130 {micro}m diameter) reacting in several O{sub 2} concentration environments. The effects of boundary layer chemistry are also examined in this analysis. Under oxygen-enriched conditions, boundary layer reactions (converting CO to CO{sub 2}, with concomitant heat release) are shown to increase the char particle temperature and burning rate, while decreasing the O{sub 2} concentration at the particle surface. The CO{sub 2} gasification reaction acts to reduce the char particle temperature (because of the reaction endothermicity) and thereby reduces the rate of char oxidation. Interestingly, the presence of the CO{sub 2} gasification reaction increases the char conversion rate for combustion at low O{sub 2} concentrations, but decreases char conversion for combustion at high O{sub 2} concentrations. These calculations give new insight into the complexity of the effects from the CO{sub 2} gasification reaction and should help improve the understanding of experimentally measured oxy-fuel char combustion and burnout trends in the literature.

  1. Numerical study of Pavlovskiy coal pulverized combustion in the furnace of BKZ-210-140 steam boiler

    NASA Astrophysics Data System (ADS)

    Zavorin, A. S.; Gil, A. V.; Khaustov, P. S.; Tabakaev, R. B.; Buslov, D. A.

    2014-10-01

    In this paper pulverized combustion of insufficiently investigated low-grade Pavlovskiy coal is simulated using the modern engineering software FIRE 3D. The object of study is a widespread in Russia BKZ-210-140 steam boiler. The results of computer simulation are represented with average temperatures in horizontal sections and oxygen concentration. Curves are plotted for three steam generating capacity loads of the boiler: 100%, 70% and 50%.

  2. Clean coal reference plants: Pulverized coal boiler with flue gas desulfurization. Topical report

    SciTech Connect

    1995-09-01

    The Clean Coal Technology Demonstration Program (CCT) is a government and industry cofunded technology development effort to demonstrate a new generation of innovative coal utilization processes in a series of full-scale facilities. The goal of the program is to provide the U.S. energy marketplace with a number of advanced, more efficient, and environmentally responsive coal-using technologies. To achieve this goal, a multiphased effort consisting of five separate solicitations has been completed. The Morgantown Energy Technology Center (METC) has the responsibility for monitoring the CCT Projects within certain technology categories, which, in general, correspond to the center`s areas of technology development. Primarily the categories of METC CCT projects are: atmospheric fluid bed combustion, pressurized fluidized bed combustion, integrated gasification combined cycle, mild gasification, and industrial applications.

  3. Processing woody debris biomass for co-milling with pulverized coal

    Treesearch

    Dana Mitchell; Bob Rummer

    2007-01-01

    The USDA, Forest Service, Forest Products Lab funds several grants each year for the purpose of studying woody biomass utilization. One selected project proposed removing small diameter stems and unmerchantable woody material from National Forest lands and delivering it to a coal-fired power plant in Alabama for energy conversion. The Alabama Power Company...

  4. Sulfur release from Ohio coals and sorbent kinetics in pulverized coal flames. Final report

    SciTech Connect

    Essenhigh, R.

    1992-08-01

    In this report we describe the results of investigations into the structure of combustion and sulfur release profiles from coal burning in One-Dimensional P.C. flames using a furnace of unique design for the measurements. Selected measurements were also-carried out in a special high-intensity furnace also of unique design. The formal project work started in late Fall 1989, with unfunded preliminary work in the months prior to that. The process of limestone injection into the flame to control sulfur oxides emissions is a long-standing concept that has been given particular formulation in the LIMB process, and studies of such systems provide bases for commercial system economics. Problems with LIMB and related systems indicated need for better understanding of, jointly, the sulfur release from the coal and the sorbent behavior by the limestone. The investigations as reported in Vol. 1 of this Report used 14 different coals under a range of different initial and operating conditions, and the resulting measurements have provided a database of major proportions, as tabulated in the attached Volumes 2, 3, 4, 5, 6, and 7 of this report. This database consists of sets of measurements totalling about 45,000 entries for all independent and dependent parameters involved. The independent parameters included: coal type (analysis), firing rate, stoichiometry (fuel/air ratio), and sorbent content of the

  5. Formation characteristics of aerosol particles from pulverized coal pyrolysis in high-temperature environments

    SciTech Connect

    Wei-Hsin Chen; Shan-Wen Du; Hsi-Hsien Yang; Jheng-Syun Wu

    2008-05-15

    The formation characteristics of aerosol particles from pulverized coal pyrolysis in high temperatures are studied experimentally. By conducting a drop-tube furnace, fuel pyrolysis processes in industrial furnaces are simulated in which three different reaction temperatures of 1000, 1200, and 1400{sup o}C are considered. Experimental observations indicate that when the reaction temperature is 1000{sup o}C, submicron particles are produced, whereas the particle size is dominated by nanoscale for the temperature of 1400{sup o}C. Thermogravimetric analysis of the aerosol particles stemming from the pyrolysis temperature of 1000{sup o}C reveals that the thermal behavior of the aerosol is characterized by a three-stage reaction with increasing heating temperature: (1) a volatile-reaction stage, (2) a weak-reaction stage, and (3) a soot-reaction stage. However, with the pyrolysis temperature of 1400{sup o}C, the volatile- and weak-reaction stages almost merge together and evolve into a chemical-frozen stage. The submicron particles (i.e., 1000{sup o}C) are mainly composed of volatiles, tar, and soot, with the main component of the nanoscale particles (i.e., 1400{sup o}C) being soot. The polycyclic aromatic hydrocarbons (PAHs) contained in the aerosols are also analyzed. It is found that the PAH content in generated aerosols decreases dramatically as the pyrolysis temperature increases. 31 refs., 9 figs., 1 tab.

  6. Formation characteristics of aerosol particles from pulverized coal pyrolysis in high-temperature environments.

    PubMed

    Chen, Wei-Hsin; Du, Shan-Wen; Yang, Hsi-Hsien; Wu, Jheng-Syun

    2008-05-01

    The formation characteristics of aerosol particles from pulverized coal pyrolysis in high temperatures are studied experimentally. By conducting a drop-tube furnace, fuel pyrolysis processes in industrial furnaces are simulated in which three different reaction temperatures of 1000, 1200, and 1400 degrees C are considered. Experimental observations indicate that when the reaction temperature is 1000 degrees C, submicron particles are produced, whereas the particle size is dominated by nanoscale for the temperature of 1400 degrees C. Thermogravimetric analysis of the aerosol particles stemming from the pyrolysis temperature of 1000 degrees C reveals that the thermal behavior of the aerosol is characterized by a three-stage reaction with increasing heating temperature: (1) a volatile-reaction stage, (2) a weak-reaction stage, and (3) a soot-reaction stage. However, with the pyrolysis temperature of 1400 degrees C, the volatile- and weak-reaction stages almost merge together and evolve into a chemical-frozen stage. The submicron particles (i.e., 1000 degrees C) are mainly composed of volatiles, tar, and soot, with the main component of the nanoscale particles (i.e., 1400 degrees C) being soot. The polycyclic aromatic hydrocarbons (PAHs) contained in the aerosols are also analyzed. It is found that the PAH content in generated aerosols decreases dramatically as the pyrolysis temperature increases.

  7. Comparion of Mercury Emissions Between Circulating Fluidized Bed Boiler and Pulverized Coal Boiler

    NASA Astrophysics Data System (ADS)

    Wang, Y. J.; Duan, Y. F.; Zhao, C. S.

    Mercury emissions between a circulating fluidized bed (CFB) utility boiler and two pulverized coal (PC) boilers equipped with electrostatic precipitators (ESP) were in situ measured and compared. The standard Ontario Hydro Method (OHM) was used to sample the flue gas before and after the ESP. Various mercury speciations such as Hg0, Hg2+ and Hgp in flue gas and total mercury in fly ashes were analyzed. The results showed that the mercury removal rate of the CFB boiler is nearly 100%; the mercury emission in stack is only 0.028 g/h. However, the mercury removal rates of the two PC boilers are 27.56% and 33.59% respectively, the mercury emissions in stack are 0.80 and 51.78 g/h respectively. It concluded that components of the ESP fly ashes especially their unburnt carbons have remarkable influence on mercury capture. Pore configurations of fine fly ash particles have non-ignored impacts on mercury emissions.

  8. Experimental characterization of an industrial pulverized coal-fired furnace under deep staging conditions

    SciTech Connect

    Costa, M.; Azevedo, J.L.T.

    2007-07-01

    Measurements have been performed in a 300 MWe, front-wall-fired, pulverized-coal, utility boiler. This boiler was retrofitted with boosted over fire air injectors that allowed the operation of the furnace under deeper staging conditions. New data are reported for local mean gas species concentration of O{sub 2}, CO, CO{sub 2}, NOx, gas temperatures and char burnout measured at several ports in the boiler including those in the main combustion and staged air regions. Comparisons of the present data with our previous measurements in this boiler, prior to the retrofitting with the new over fire system, show lower O{sub 2} and higher CO concentrations for the new situation as a consequence of the lower stoichiometry in the main combustion zone associated with the present boiler operating condition. Consistently, the measured mean NOx concentrations in the main combustion zone are now lower than those obtained previously, yielding emissions below 500 mg/Nm{sup 3}at 6% O{sub 2}. Finally, the measured values of particle burnout at the furnace exit are acceptable being those measured in the main combustion zone comparable with those obtained with the conventional over fire system.

  9. Development of a new feed system for pulverized coal injection installations with high injection rates

    SciTech Connect

    Ohtaka, Matsuo; Masters, R.

    1994-12-31

    Pulverized Coal Injection (PCI) systems of the original Sumitomo design, developed in 1981--1985, are now in successful operation on three blast furnaces at Sumitomo Metal Industries. Because mechanical coal feeders have limited capacity, however, multiple units would be required for high injection rates on large furnaces. This not only results in additional complexity, and higher cost but also greater land requirements. Therefore, a study was initiated in 1990 to develop a new feeding system which would have high capacity, company size and accurately controlled feed rate. After a year, a new feeder was developed which could be used without changes to the basic Sumitomo injection system; i.e., a single supply line from an injection tank, controlled by a flow meter and split into the appropriate number of tuyere feed lines through two stages of multi-outlet distributors. The major improvements are that the injection tanks operate continuously instead of in a cyclic mode and a specific, unique feed valve with twin cylinders is used as a feed adjusting instrument instead of a rotary feeder or a pneumatic injector. The advantages of the new feeding system are increased capacity (60--70 t/hr), compact size, easy maintenance, low cost and accuracy of feed rate. A commercial installation, employing twin units, of this improved system was made on Wakayama No. 5, Blast Furnace (inner volume 2,700m, hearth diameter 11.1m) in October 1991. Maximum injection capacity is 80 t/hr or 200 kg/thm (400 lbs/thm). Operation has been successful without any major outages attributable to the PCI system.

  10. Systems Analysis Of Advanced Coal-Based Power Plants

    NASA Technical Reports Server (NTRS)

    Ferrall, Joseph F.; Jennings, Charles N.; Pappano, Alfred W.

    1988-01-01

    Report presents appraisal of integrated coal-gasification/fuel-cell power plants. Based on study comparing fuel-cell technologies with each other and with coal-based alternatives and recommends most promising ones for research and development. Evaluates capital cost, cost of electricity, fuel consumption, and conformance with environmental standards. Analyzes sensitivity of cost of electricity to changes in fuel cost, to economic assumptions, and to level of technology. Recommends further evaluation of integrated coal-gasification/fuel-cell integrated coal-gasification/combined-cycle, and pulverized-coal-fired plants. Concludes with appendixes detailing plant-performance models, subsystem-performance parameters, performance goals, cost bases, plant-cost data sheets, and plant sensitivity to fuel-cell performance.

  11. Measurements of the flame emissivity and radiative properties of particulate medium in pulverized-coal-fired boiler furnaces by image processing of visible radiation

    SciTech Connect

    Chun Lou; Huai-Chun Zhou; Peng-Feng Yu; Zhi-Wei Jiang

    2007-07-01

    Due to the complicated processes for coal particles burning in industrial furnaces, their radiative properties, such as the absorption and scattering coefficients, which are essential to make reliable calculation of radiative transfer in combustion computation, are hard to be given exactly by the existing methods. In this paper, multiple color image detectors were used to capture approximately red, green, and blue monochromatic radiative intensity images in the visible wavelength region, and the flame emissivity and the radiative properties of the particulate media in three pulverized-coal-fired boiler furnaces were got from the flame images. It was shown that as the load increased, the flame emissivity and the radiative properties increased too; these radiative parameters had the largest values near the burner zone, and decreased along the combustion process. Compared with the combustion medium with a low-volatile anthracite coal burning in a 670 t/h boiler, the emissivity and the absorption coefficient of the medium with a high-volatile bituminous coal burning in a 1025 t/h boiler were smaller near the outlet zone, but were larger near the burner zone of the furnace, due to the significant contribution of soot to the radiation. This work will be of practical importance in modeling and calculating the radiative heat transfer in combustion processes, and improving the technology for in situ, multi-dimensional visualization of large-scale combustion processes in coal-fired furnaces of power plants. 18 refs., 10 figs., 8 tabs.

  12. Comprehensive Model of Single Particle Pulverized Coal Combustion Extended to Oxy-Coal Conditions

    DOE PAGES

    Holland, Troy; Fletcher, Thomas H.

    2017-02-22

    Oxy-fired coal combustion is a promising potential carbon capture technology. Predictive CFD simulations are valuable tools in evaluating and deploying oxy-fuel and other carbon capture technologies either as retrofit technologies or for new construction. But, accurate predictive simulations require physically realistic submodels with low computational requirements. In particular, comprehensive char oxidation and gasification models have been developed that describe multiple reaction and diffusion processes. Our work extends a comprehensive char conversion code (CCK), which treats surface oxidation and gasification reactions as well as processes such as film diffusion, pore diffusion, ash encapsulation, and annealing. In this work several submodels inmore » the CCK code were updated with more realistic physics or otherwise extended to function in oxy-coal conditions. Improved submodels include the annealing model, the swelling model, the mode of burning parameter, and the kinetic model, as well as the addition of the chemical percolation devolatilization (CPD) model. We compare our results of the char combustion model to oxy-coal data, and further compared to parallel data sets near conventional conditions. A potential method to apply the detailed code in CFD work is given.« less

  13. DEVELOPMENT OF A NOVEL RADIATIVELY/CONDUCTIVELY STABILIZED BURNER FOR SIGNIFICANT REDUCTION OF NOx EMISSIONS AND FOR ADVANCING THE MODELING AND UNDERSTANDING OF PULVERIZED COAL COMBUSTION AND EMISSIONS

    SciTech Connect

    Noam Lior; Stuart W. Churchill

    2003-10-01

    The primary objective of the proposed study was the study and analysis of, and design recommendations for, a novel radiatively-conductively stabilized combustion (RCSC) process for pulverized coal, which, based on our prior studies with both fluid fuels and pulverized coal, holds a high promise to reduce NO{sub x} production significantly. We have primarily engaged in continuing and improving our process modeling and analysis, obtained a large amount of quantitative information about the effects of the major parameters on NO{sub x} production, conducted an extensive exergy analysis of the process, evaluated the practicalities of employing the Radiatively-Conductively Stabilized Combustor (RCSC) to large power and heat plants, and improved the experimental facility. Prior experimental work has proven the feasibility of the combustor, but slagging during coal combustion was observed and should be dealt with. The primary outcomes and conclusions from the study are: (1) we developed a model and computer program that represents the pulverized coal combustion in the RCSC, (2) the model predicts that NO{sub x} emissions can be reduced by a number of methods, detailed in the report. (3) the exergy analysis points out at least a couple of possible ways to improve the exergetic efficiency in this combustor: increasing the effectiveness of thermal feedback, and adjusting the combustor mixture exit location, (4) because of the low coal flow rates necessitated in this study to obtain complete combustion in the burner, the size of a burner operating under the considered conditions would have to be up to an order of magnitude, larger than comparable commercial burners, but different flow configurations of the RCSC can yield higher feed rates and smaller dimensions, and should be investigated. Related to this contract, eleven papers were published in journals and conference proceedings, and ten invited presentations were given at university and research institutions, as well as at

  14. [An investigation of the formation of] polycyclic aromatic hydrocarbon (PAH) emissions when firing pulverized coal in a bench-scale drop tube reactor

    SciTech Connect

    Pisupati, S.V.; Wasco, R.S.; Scaroni, A.W.

    1998-12-31

    The Clean Air Act Amendments (CAAA) of 1990 contain provisions which will set standards for the allowable emissions of 188 analytes designated as hazardous air pollutants (HAPs). This list of HAPs was used to establish an initial list of source categories for which EPA would be required to establish technology-based emission standards, which would result in regulated sources sharply reducing routine emissions of toxic air pollutants. Polycyclic organic matter (POM) has also been referred to as polynuclear or polycyclic aromatic compounds (PACs). Nine major categories of POM have been defined by EPA. The study of organic compounds from coal combustion is complex and the results obtained so far are inconclusive with respect to emission factors. The most common organic compounds in the flue gas of coal-fired power plants are polycyclic aromatic hydrocarbons (PAHs). Furthermore, EPA has specified 16 PAH compounds as priority pollutants. These are naphthalene, acenaphthylene, acenaphthene, fluorene, phenanthrene, anthracene, fluoranthene, pyrene, chrysene, benz[a]anthracene, benzo[b]fluoranthene, benzo[k]fluoranthene, benzo[a]pyrene, indeno[1,2,3-cd]pyrene, benzo[ghi]perylene, and dibenz[ah]anthracene. Penn State`s Combustion Laboratory is equipped to collect and analyze the HAPs in the flue gas from fossil fuels combustion. The overall objective of this study was to examine the effect of unit temperature on PAH emissions. A Modified Method 5 sampling train was used to isokinetically collect samples at desired locations in flue gas streams. The collected sample can be separated into solid, condensed liquid and gaseous phases. The PAHs of interest are extracted from the collected sample, concentrated, then separated and quantified by gas chromatography/mass spectrometry (GC/MS). This study was conducted using a bench-scale drop-tube reactor (DTR). The fuel selected for this study was a Middle Kittanning seam coal pulverized to 80% passing US Standard 200 mesh (commonly

  15. Boost pulverizer performance with new exhauster rotor

    SciTech Connect

    Lauber, J.A.

    1994-10-01

    Georgia Power Co.'s Jack McDonough station, near Atlanta, Ga, consists of two tangentially fired boilers rated 1.734-million lb/hr, each paired with a 265-MW turbine/generator. The plant's primary fuel is Eastern Bituminous coal, which is ground by five pulverizers. In April 1993, it first began evaluating a new high-efficiency rotor for the pulverizer exhausters, supplied by ABB C-E Services Inc. Windsor, Conn. McDonough was designed to burn coal with a Hardgrove Grindability Index (HGI) of 55 and is typically supplied fuel with an HGI of 45. Thus, the units must operate with all five pulverizers to obtain full load, although each was intended to generate full load using four pulverizers. Now that the plant is burning low-sulfur coal to comply with the clean Air Act Amendments of 1990, the increased hardness limits McDonough's full-load capabilities and will dramatically increase pulverizer maintenance. Management was left with two options: a complete pulverizer replacement or further modifications. (The mills had already been upgraded several years ago.) The introduction of high-efficiency rotors for the exhauster fans made the second option more attractive. Unfortunately, the vendor had no significant operating experience with the rotor design, still in the developmental stage. Therefore, the plant decided to install a test rotor at McDonough Unit 2. This article is a review of the rotor's basic theory of operation, test results, and wear characteristics experienced at the unit.

  16. PROTOTYPE SCALE TESTING OF LIMB TECHNOLOGY FOR A PULVERIZED-COAL-FIRED BOILER

    EPA Science Inventory

    The report summarizes results of an evaluation of furnace sorbent injection (FSI) to control sulfur dioxide (SO2) emissions from coal-fired utility boilers. (NOTE: FSI of calcium-based sorbents has shown promise as a moderate SO2 removal technology.) The Electric Power Research I...

  17. PROTOTYPE SCALE TESTING OF LIMB TECHNOLOGY FOR A PULVERIZED-COAL-FIRED BOILER

    EPA Science Inventory

    The report summarizes results of an evaluation of furnace sorbent injection (FSI) to control sulfur dioxide (SO2) emissions from coal-fired utility boilers. (NOTE: FSI of calcium-based sorbents has shown promise as a moderate SO2 removal technology.) The Electric Power Research I...

  18. Prospects for advanced coal-fuelled fuel cell power plants

    NASA Astrophysics Data System (ADS)

    Jansen, D.; Vanderlaag, P. C.; Oudhuis, A. B. J.; Ribberink, J. S.

    1994-04-01

    As part of ECN's in-house R&D programs on clean energy conversion systems with high efficiencies and low emissions, system assessment studies have been carried out on coal gasification power plants integrated with high-temperature fuel cells (IGFC). The studies also included the potential to reduce CO2 emissions, and to find possible ways for CO2 extraction and sequestration. The development of this new type of clean coal technology for large-scale power generation is still far off. A significant market share is not envisaged before the year 2015. To assess the future market potential of coal-fueled fuel cell power plants, the promise of this fuel cell technology was assessed against the performance and the development of current state-of-the-art large-scale power generation systems, namely the pulverized coal-fired power plants and the integrated coal gasification combined cycle (IGCC) power plants. With the anticipated progress in gas turbine and gas clean-up technology, coal-fueled fuel cell power plants will have to face severe competition from advanced IGCC power plants, despite their higher efficiency.

  19. COMPUTATIONAL MODELING AND EXPERIMENTAL STUDIES ON NOx REDUCTION UNDER PULVERIZED COAL COMBUSTION CONDITIONS

    SciTech Connect

    Subha K. Kumpaty; Kannikeswaran Subramanian; Victor P. Nokku; Tyrus L. Hodges; Adel Hassouneh; Ansumana Darboe; Sravan K. Kumpati

    1998-06-01

    In this work, both computer simulation and experimental studies were conducted to investigate several strategies for NO{sub x} reduction under pulverized coal combustion conditions with an aim to meet the stringent environmental standards for NO{sub x} control. Both computer predictions and reburning experiments yielded favorable results in terms of NO{sub x} control by reburning with a combination of methane and acetylene as well as non-selective catalytic reduction of NO{sub x} with ammonia following reburning with methane. The greatest reduction was achieved at the reburning stoichiometric ratio of 0.9; the reduction was very significant, as clearly shown in Chapters III and V. Both the experimental and computational results favored mixing gases: methane and acetylene (90% and 10% respectively) and methane and ammonia (98% and 2%) in order to get optimum reduction levels which can not be achieved by individual gases at any amounts. Also, the above gaseous compositions as reburning fuels seemed to have a larger window of stoichiometric ratio (SR2 < 0.9) as opposed to just methane (SR2=0.9) so as to reduce and keep NO{sub x} at low ppm levels. From the various computational runs, it has been observed that although there are several pathways that contribute to NO{sub x} reduction, the key pathway is NO {r_arrow} HCN {r_arrow} NH{sub 3} {r_arrow} N{sub 2} + H{sub 2}. With the trends established in this work, it is possible to scale the experimental results to real time industrial applications using computational calculations.

  20. Char particle fragmentation and its effect on unburned carbon during pulverized coal combustion. Quarterly report, October 1--December 31, 1994

    SciTech Connect

    Mitchell, R.E.

    1995-03-01

    The project is intended to satisfy, in part, PETC`s research efforts to understand the chemical and physical processes that govern coal combustion. The work is pertinent to the char oxidation phase of coal combustion and focuses on how the fragmentation of coal char particles affects overall mass loss rates and how char fragmentation phenomena influence coal conversion efficiency. The knowledge and information obtained will allow the development of engineering models that can be used to predict accurately char particle temperatures and total mass loss rates during pulverized coal combustion. The overall objectives of the project are: (1) to characterize fragmentation events as a function of combustion environment, (2) to characterize fragmentation with respect to particle porosity and mineral loadings, (3) to assess overall mass loss rates with respect to particle fragmentation, and (4) to quantify the impact of fragmentation on unburned carbon in ash. The knowledge obtained during the course of this project will be used to predict accurately the overall mass loss rates of coals based on the mineral content and porosity of their chars. The work will provide a means of assessing reasons for unburned carbon in the ash of coal fired boilers and furnaces.

  1. Effect of additives on the reduction of PM2.5 emissions during pulverized coal combustion

    SciTech Connect

    Yoshihiko Ninomiya; Qunying Wang; Shuyin Xu; Katsuharu Mizuno; Isao Awaya

    2009-07-15

    Two bituminous coals used in coal-fired power plants were mixed with either Ca- or Mg-based chemical additives. Coals and the mixtures were burnt in a laboratory-scale drop tube furnace, respectively. The impact of the additives on the transformations of coal minerals, as well as on the emissions of particulate matter with an aerodynamic diameter smaller than 2.5 {mu}m (PM2.5), was investigated. The generated ash particles were collected using a cyclone combined with a low-pressure impactor. The physical and chemical properties of these ash particles were analyzed. The results indicate that the addition of chemical additives can affect the mineral transformation process, and thus, control the emissions of PM2.5 and PM1 during combustion. In particular, additives have a considerable impact on the particle size distribution and chemical composition of PM, wherein it improves the degree of coalescence of submicron and fine mineral particles, which reduces PM2.5 emissions. The effects of additive on the reduction of PM2.5 emissions depend on the type of coals being used. 17 refs., 8 figs., 3 tabs.

  2. Dynamic classifiers improve pulverizer performance and more

    SciTech Connect

    Sommerlad, R.E.; Dugdale, K.L.

    2007-07-15

    Keeping coal-fired steam plants running efficiently and cleanly is a daily struggle. An article in the February 2007 issue of Power explained that one way to improve the combustion and emissions performance of a plant is to optimize the performance of its coal pulverizers. By adding a dynamic classifier to the pulverizers, you can better control coal particle sizing and fineness, and increase pulverizer capacity to boot. A dynamic classifier has an inner rotating cage and outer stationary vanes which, acting in concert, provide centrifugal or impinging classification. Replacing or upgrading a pulverizer's classifier from static to dynamic improves grinding performance reducing the level of unburned carbon in the coal in the process. The article describes the project at E.ON's Ratcliffe-on-Soar Power station in the UK to retrofit Loesche LSKS dynamic classifiers. It also mentions other successful projects at Scholven Power Station in Germany, Tilbury Power Station in the UK and J.B. Sims Power Plant in Michigan, USA. 8 figs.

  3. Investigation of the relationship between particulate-bound mercury and properties of fly ash in a full-scale 100 MWe pulverized coal combustion boiler

    SciTech Connect

    Sen Li; Chin-Min Cheng; Bobby Chen; Yan Cao; Jacob Vervynckt; Amanda Adebambo; Wei-Ping Pan

    2007-12-15

    The properties of fly ash in coal-fired boilers influence the emission of mercury from power plants into the environment. In this study, seven different bituminous coals were burned in a full-scale 100 MWe pulverized coal combustion boiler and the derived fly ash samples were collected from a mechanical hopper (MH) and an electrostatic precipitator hopper (ESP). The mercury content, specific surface area (SSA), unburned carbon, and elemental composition of the fly ash samples were analyzed to evaluate the correlation between the concentration of particulate-bound mercury and the properties of coal and fly ash. For a given coal, it was found that the mercury content in the fly ash collected from the ESP was greater than in the fly ash samples collected from the MHP. This phenomenon may be due to a lower temperature of flue gas at the ESP (about 135{sup o}C) compared to the temperature at the air preheater (about 350{sup o}C). Also, a significantly lower SSA observed in MH ash might also contribute to the observation. A comparison of the fly ash samples generated from seven different coals using statistical methods indicates that the mercury adsorbed on ESP fly ashes has a highly positive correlation with the unburned carbon content, manganese content, and SSA of the fly ash. Sulfur content in coal showed a significant negative correlation with the Hg adsorption. Manganese in fly ash is believed to participate in oxidizing volatile elemental mercury (Hg{sup 0}) to ionic mercury (Hg{sup 2+}). The oxidized mercury in flue gas can form a complex with the fly ash and then get removed before the flue gas leaves the stack of the boiler.

  4. Study of the evolution of particle size distributions and its effects on the oxidation of pulverized coal

    SciTech Connect

    Jimenez, Santiago; Ballester, Javier

    2007-11-15

    This paper discusses the factors influencing the evolution of particle size during the combustion of pulverized coal, as well as their consequences for the interpretation of burnout curves. A detailed experimental characterization of the evolution of the particle size distribution (PSD) of a pulverized coal (anthracite) burned under realistic conditions in an entrained flow reactor is presented and used as the reference data for the subsequent analysis. The data show evidence for particle fragmentation at relatively short times (or, equivalently, high unburnt fractions). The formation of fragments comparable in size to the parent coal/char particles is modeled with a simple fragmentation scheme, which results in an improved reproduction of the PSD's evolution. The effects of fragmentation on the burnout curves are then studied in detail. An enhancement of their curvature is observed, which results in a better fit of the experimental data; in particular, the high conversion range, where the largest discrepancies between predictions and measurements are usually found, is well reproduced with this ''extended'' model. Simultaneously, the increase of specific surface caused by particle fragmentation causes an increase in the conversion rate, and a smaller total conversion time. To fit the experimental data, new optimal kinetic parameters are calculated. Finally, the potential relevance of fragmentation in the simulation of industrial pf plants is discussed. (author)

  5. CFD investigation on the flow and combustion in a 300 MWe tangentially fired pulverized-coal furnace

    NASA Astrophysics Data System (ADS)

    Khaldi, Nawel; Chouari, Yoldoss; Mhiri, Hatem; Bournot, Philippe

    2016-09-01

    The characteristics of the flow, combustion and temperature in a 300 MWe tangentially fired pulverized-coal furnace are numerically studied using computational fluid dynamics. The mathematical model is based on a Eulerian description for the continuum phase and a Lagrangian description for coal particles. The combustion reaction scheme was modeled using eddy dissipation concept. The application of a proper turbulence model is mandatory to generate accurate predictions of flow and heat transfer during combustion. The current work presents a comparative study to identify the suitable turbulence model for tangentially fired furnace problem. Three turbulence models including the standard k-ɛ model, the RNG k-ɛ model and the Reynolds Stress model, RSM are examined. The predictions are compared with the published experimental data of Zheng et al. (Proc Combust Inst 29: 811-818, 2002). The RNG k-ɛ model proves to be the most suitable turbulence model, offering a satisfactory prediction of the velocity, temperature and species fields. The detailed results presented in this paper may enhance the understanding of complex flow patterns and combustion processes in tangentially fired pulverized-coal furnaces.

  6. [Industrial pulverized coal low NO{sub x} burner, Phase I] technical progress report, April 1, 1992--June 30, 1992

    SciTech Connect

    Not Available

    1992-09-01

    Market evaluation of industrial pulverized coal usage, and of typical industries and applications where the low-NO{sub x}, burner may be sold, was partially completed at the end of this reporting period. The study identified three coals that may adequately meet the requirements of the low-NO{sub x} burner modeling study, and of the intended industrial applications. These were: (a) Pittsburgh Seam Bituminous, (b) Pittsburgh No. 8, and (c) Utah Bituminous. The first burner design, for modeling studies, was developed for a nominal output of 5.0 million Btu/hr. All input and process parameters, and all major dimensions of the burner have been determined. Burner design sketch was developed. Standard jet pump geometry of the fuel-rich burner flow path (US Patents No. 4,445,842 and No. 3,990,831), has been modified for use with pulverized coal. Staged air was added. Staged air, in conjunction with recirculated flue gas, has been found by ADL, MIT and other researchers to be effective in NO{sub x}, reduction. No attempt has been made to achieve compactness of design. The primary and seconder, air inlets and flow passages are separate, although in the industrial burner they will be combined. Flue gas may be drawn into the burner either from the hot furnace chamber, or from the flue stack after recuperation. However, to satisfy the energy requirements for volatilizing the coal, flue gas temperature above 2000{degrees}F may be needed. With the preliminary burner design completed, and suitable coals for the modeling study selected, type project is ready to proceed to the kinetic modeling tasks at MIT.

  7. [Industrial pulverized coal low NO[sub x] burner, Phase I] technical progress report, April 1, 1992--June 30, 1992

    SciTech Connect

    Not Available

    1992-09-01

    Market evaluation of industrial pulverized coal usage, and of typical industries and applications where the low-NO[sub x], burner may be sold, was partially completed at the end of this reporting period. The study identified three coals that may adequately meet the requirements of the low-NO[sub x] burner modeling study, and of the intended industrial applications. These were: (a) Pittsburgh Seam Bituminous, (b) Pittsburgh No. 8, and (c) Utah Bituminous. The first burner design, for modeling studies, was developed for a nominal output of 5.0 million Btu/hr. All input and process parameters, and all major dimensions of the burner have been determined. Burner design sketch was developed. Standard jet pump geometry of the fuel-rich burner flow path (US Patents No. 4,445,842 and No. 3,990,831), has been modified for use with pulverized coal. Staged air was added. Staged air, in conjunction with recirculated flue gas, has been found by ADL, MIT and other researchers to be effective in NO[sub x], reduction. No attempt has been made to achieve compactness of design. The primary and seconder, air inlets and flow passages are separate, although in the industrial burner they will be combined. Flue gas may be drawn into the burner either from the hot furnace chamber, or from the flue stack after recuperation. However, to satisfy the energy requirements for volatilizing the coal, flue gas temperature above 2000[degrees]F may be needed. With the preliminary burner design completed, and suitable coals for the modeling study selected, type project is ready to proceed to the kinetic modeling tasks at MIT.

  8. Advanced pulverized coal combustor for control of NO/sub x/ emissions. First quarterly report, September 24-December 24, 1980

    SciTech Connect

    Pam, R.; Chu, E. K.; Kelly, J. T.

    1981-01-30

    The first quarter results under the Advanced Pulverized Coal Combustor for Control of NO/sub x/ Emissions Program (DOE Contract DE-AC22-80PC30296) are reported. A preliminary gas phase reaction model for predicting fuel NO/sub x/ formation during combustion of methane fuel has been constructed. Predictions of NO/sub x/ formation under stirred reactor conditions agree with existing experimental data. Thermal NO/sub x/ and coal reaction data will be developed and verified during the next reporting period. Progress has been made in formulating the changes necessary to upgrade the Acurex PROF code for use as the comprehensive data analysis tool in this program. The radiation modeling and the incorporation of the needed modifications into the PROF code will occur during the next reporting period. The idealized combustor was designed, and requests for bids to fabricate the combustor were submitted. Combustor fabrication will be completed during the next reporting period.

  9. Pilot-Scale Demonstration of ALTA for NOx Control in Pulverized Coal-Fired Boilers

    SciTech Connect

    Andrew Fry; Devin Davis; Marc Cremer; Bradley Adams

    2008-04-30

    This report describes computational fluid dynamics (CFD) modeling and pilot-scale testing conducted to demonstrate the ability of the Advanced Layered Technology Approach (ALTA) to reduce NO{sub x} emissions in a pulverized coal (PC) boiler. Testing specifically focused on characterizing NO{sub x} behavior with deep burner staging combined with Rich Reagent Injection (RRI). Tests were performed in a 4 MBtu/hr pilot-scale furnace at the University of Utah. Reaction Engineering International (REI) led the project team which included the University of Utah and Combustion Components Associates (CCA). Deep burner staging and RRI, combined with selective non-catalytic reduction (SNCR), make up the Advanced Layered Technology Approach (ALTA) for NO{sub x} reduction. The application of ALTA in a PC environment requires homogenization and rapid reaction of post-burner combustion gases and has not been successfully demonstrated in the past. Operation of the existing low-NO{sub x} burner and design and operation of an application specific ALTA burner was guided by CFD modeling conducted by REI. Parametric pilot-scale testing proved the chemistry of RRI in a PC environment with a NOx reduction of 79% at long residence times and high baseline NOx rate. At representative particle residence times, typical operation of the dual-register low-NO{sub x} burner provided an environment that was unsuitable for NO{sub x} reduction by RRI, showing no NOx reduction. With RRI, the ALTA burner was able to produce NO{sub x} emissions 20% lower than the low-NO{sub x} burner, 76 ppmv vs. 94 ppmv, at a burner stoichiometric ratio (BSR) of 0.7 and a normalized stoichiometric ratio (NSR) of 2.0. CFD modeling was used to investigate the application of RRI for NO{sub x} control on a 180 MW{sub e} wall-fired, PC boiler. A NO{sub x} reduction of 37% from baseline (normal operation) was predicted using ALTA burners with RRI to produce a NO{sub x} emission rate of 0.185 lb/MBtu at the horizontal nose of

  10. Assessment of pulverized-coal-fired combustor performance. Seventh quarterly technical progress report, April 1-June 30, 1982

    SciTech Connect

    Richter, W.; Clark, W.; Payne, R.

    1982-08-01

    There are substantial economic incentives to explore the possibility of converting boilers and other industrial processes from natural gas or oil to pulverized-fuel firing; however, such a change can have a considerable impact on the thermal performance of the system, due mainly to: fuel specific adiabatic flame temperatures; different flow and combustion patterns in the furnace; differences in the type and concentration of radiative species, especially particles, in the combustion products; and ash deposition on heat transfer surfaces. This program is concerned with the provision of a technology base to expedite the conversion of industrial processes from oil and gas to coal and other pulverized fuels. It addresses primarily the impact of fuel type on the thermal performance of a combustor. The program incorporates two experimental tasks and is constructed around an analytical task (Task 1) which will identify and upgrade a family of computer programs required to undertake thermal performance analysis studies. These analytical tools will thus be used to predict the effects of parameters such as fuel type and furnace variables on combustor performance, and to identify those properties which have a major impact on thermal performance. The second task uses a combustion reactor to screen the key variable identified in Task 1 and to provide data on the properties of coal particulate matter which affect heat transfer performance. Verification of the engineering analytical approach will be provided by measurements made in a pilot-scale furnace in the third task.

  11. Modeling and experiments for heat transfer process in pulverized coal-firing furnace with two-dimensional radiation characteristics

    SciTech Connect

    Yu, J.; Zhang, M.C.

    2009-07-01

    A dimension-reducing method for calculating the radiant heat transfer with two-dimensional characteristics is introduced in this article. Using this dimension-reducing method, the two-dimensional discrete transfer method (DTM) was applied to a cylindrical enclosure where the medium was absorptive and emissive. The two-dimensional DTM was proved to produce equivalent prediction results as the three-dimensional radiation computation. Then the two-dimensional DTM was incorporated into a general pulverized coal combustion model to estimate radiant heat transfer. The temperature distribution and the net heat flux distribution of an axisymmetric pilot furnace, in which three kinds of lignite were burned, respectively, were calculated using the comprehensive model. The prediction using this model has been found to have a high agreement with the measured data, that the temperature errors was at 5% and the net heat flux error was at about 15%. The results have demonstrated the feasibility and potential of using the two-dimensional DTM for radiation modeling in pulverized coal flame, and confirmed that the dimension-reducing method and the overall model will be simple and convenient for engineers to use.

  12. A role of hydrocarbon reaction for NO{sub x} formation and reduction in fuel-rich pulverized coal combustion

    SciTech Connect

    Taniguchi, Masayuki; Kamikawa, Yuki; Okazaki, Teruyuki; Yamamoto, Kenji; Orita, Hisayuki

    2010-08-15

    We have investigated an index for modeling a NO{sub x} reaction mechanism of pulverized coal combustion. The reaction mechanism of coal nitrogen was examined by drop-tube furnace experiments under various burning conditions. We proposed the gas phase stoichiometric ratio (SRgas) as a key index to evaluate NO{sub x} concentration in fuel-rich flames. The SRgas was defined as: SRgas {identical_to} amount of fuel required for stoichiometry combustion/amount of gasified fuel where, the amount of gasified fuel was defined as the amount of fuel which had been released to the gas phase by pyrolysis, oxidation and gasification reactions. When SRgas < 1.0, NO{sub x} concentration was strongly influenced by the value of SRgas. In this condition, the NO{sub x} concentration was hardly influenced by coal type, particle diameter, or reaction time. We developed a model to analyze NO{sub x} and XN(HCN, NH{sub 3}) concentrations for pulverized coal/air combustion and coal/CO{sub 2}/O{sub 2} combustion, based on the index. NO{sub x} and XN concentrations did not reproduce the experimental results without considering reactions between hydrocarbons and NO{sub x}. The hydrocarbon reaction was important for both NO{sub x} and XN, especially for air combustion. In the present model, an empirical formula was used to estimate the total concentration of hydrocarbons in coal flame. The reaction of heavy hydrocarbons which had plural aromatic rings was very important to analyze the reaction mechanism of hydrocarbons for coal combustion in detail. When burning temperature and SRgas were the same, total hydrocarbon concentration in a coal flame was larger than that of a light gaseous hydrocarbon flame. Total hydrocarbon concentration in oxy-fuel combustion was lower than that in air combustion. We verified the proposed model by experimental results obtained for a drop-tube furnace and a laboratory-scale furnace that had an installed low-NO{sub x} burner. (author)

  13. Pulverized-coal firing of aluminum-melting furnaces. Paper 80-11. 5

    SciTech Connect

    West, C.E.; Stewart, D.L. Jr.

    1980-01-01

    It is apparent that the potential benefits from using additives to flux ash and remove sulfur have been recognized for some time. However, it remains to develop and engineer a system suitable for application in a direct firing fashion to aluminum reverberatory furnaces. Late in 1978 a literature search revealed work being done by General Electric Space Science Laboratories in the area of direct coal firing in support of their Closed Cycle Nonequilibrium MHD Power Generation Program. This work has resulted in the design and test operation of a horizontal cyclone coal combustor having operating parameters more closely approaching those invisioned in the ALCOA program than does any of the previously mentioned processes. Subsequent subcontractual relationships between Alcoa and GE have resulted in the design and construction of the combustion system now in place at the Alcoa Laboratories. The RD and D contract between Alcoa and DOE will be 5 to 6 years in duration and will total approximately $5 million in a cost sharing arrangement. The principal objectives of the program are the cost effective and environmentally acceptable utilization of coal as the primary fuel for aluminum remelt furnaces.

  14. Using coal inside California for electric power

    NASA Technical Reports Server (NTRS)

    Moore, J. B.

    1978-01-01

    In a detailed analysis performed at Southern California Edison on a wide variety of technologies, the direct combustion of coal and medium BTU gas from coal were ranked just below nuclear power for future nonpetroleum based electric power generation. As a result, engineering studies were performed for demonstration projects for the direct combustion of coal and medium BTU gas from coal. Graphs are presented for power demand, and power cost. Direct coal combustion and coal gasification processes are presented.

  15. Char particle fragmentation and its effect on unburned carbon during pulverized coal combustion. Final report, March 20, 1997

    SciTech Connect

    Mitchell, R.E.

    1997-12-31

    This document is the final report of work on a project concerned with the fragmentation of char particles during pulverized coal combustion that was conducted at the High Temperature Gasdynamics Laboratory at Stanford University, Stanford, California. The project is intended to satisfy, in part, PETC`s research efforts to understand the chemical and physical processes that govern coal combustion. The overall objectives of the project were: (1) to characterize the fragmentation events as a function of combustion environment, (2) to characterize fragmentation with respect to particle porosity and mineral loadings, (3) to assess overall mass loss rates with respect to particle fragmentation, and (4) to quantify the impact of fragmentation on unburned carbon in ash. The knowledge obtained during the course of this project can be used to predict accurately the overall mass loss rates of coals based on both the physical and chemical characteristics of their chars. The work provides a means of assessing reasons for unburned carbon in the ash of coal fired boilers and furnaces.

  16. Revised users manual, Pulverized Coal Gasification or Combustion: 2-dimensional (87-PCGC-2): Final report, Volume 2. [87-PCGC-2

    SciTech Connect

    Smith, P.J.; Smoot, L.D.; Brewster, B.S.

    1987-12-01

    A two-dimensional, steady-state model for describing a variety of reactive and non-reactive flows, including pulverized coal combustion and gasification, is presented. Recent code revisions and additions are described. The model, referred to as 87-PCGC-2, is applicable to cylindrical axi-symmetric systems. Turbulence is accounted for in both the fluid mechanics equations and the combustion scheme. Radiation from gases, walls, and particles is taken into account using either a flux method or discrete ordinates method. The particle phase is modeled in a Lagrangian framework, such that mean paths of particle groups are followed. Several multi-step coal devolatilization schemes are included along with a heterogeneous reaction scheme that allows for both diffusion and chemical reaction. Major gas-phase reactions are modeled assuming local instantaneous equilibrium, and thus the reaction rates are limited by the turbulent rate mixing. A NO/sub x/ finite rate chemistry submodel is included which integrates chemical kinetics and the statistics of the turbulence. The gas phase is described by elliptic partial differential equations that are solved by an iterative line-by-line technique. Under-relaxation is used to achieve numerical stability. The generalized nature of the model allows for calculation of isothermal fluid mechanicsgaseous combustion, droplet combustion, particulate combustion and various mixtures of the above, including combustion of coal-water and coal-oil slurries. Both combustion and gasification environments are permissible. User information and theory are presented, along with sample problems. 106 refs.

  17. Mechanisms of fouling, slagging and corrosion by pulverized coal combustion. Quarterly technical progress report No. 1, March 11-June 30, 1981

    SciTech Connect

    Gulden, M. E.; Hsu, L. L.; Stetson, A. R.

    1981-07-01

    Progress is reported on a program in which the objective is to conduct a detailed and comprehensive study of the mechanisms of fouling, slagging and corrosion in pulverized coal combustors by employing well controlled model systems which simulate the coal combustion environment. Emphasis during this period has been on design and construction of the combustion test rig. All design phases are complete. Construction of the diffuser and test sections is also complete.

  18. Combustion of pulverized coal in vortex structures. Quarterly progress report No. 6, January 1, 1995--March 31, 1995

    SciTech Connect

    Gollahalli, S.R.

    1995-03-01

    This sixth quarterly report describes the activities and accomplishments of the research team at the University of Oklahoma, Norman, Oklahoma, related to the project entitled ``Combustion of Pulverized Coal in Vortex Structures`` during the period January 1, 1995 to March 31, 1995. The work performed in this quarter consisted of the following four tasks: (1) design and fabrication of a computer-driven traversing mechanism for traversing LDV transmitter and receiving optics, (2) color schlieren photography, (3) presenting a report in the panel-review meeting in Pittsburgh, (4) installation of additional safety devices in response to the letter of Dr. Sean Plasynski, and (5) streamwise velocity measurement in the isothermal heterogeneous shear layer with nonreacting particles using LDV. In the next quarter, we plan to continue this work with heated shear layers in which particles undergo pyrolysis. Flow visualization and mean velocity field measurement instrumentation will continue as the major experimental techniques.

  19. Combustion of pulverized coal in vortex structures. Quarterly progress report No. 8, July 1, 1995--September 30, 1995

    SciTech Connect

    Gollahalli, S.R.

    1995-10-01

    This eighth quarterly report describes the activities and accomplishments of the research team at the University of Oklahoma, Norman, Oklahoma, related to the project entitled {open_quotes}Combustion of Pulverized Coal in Vortex Structures{close_quotes} during the period July 1, 1995 to September 30, 1995. The work performed in this quarter consisted of the following four tasks: (i) Completion of the schlieren flow visualization experiments, (ii) Conducting experiments with particulate laden shear layers in cold flow to measure mean velocity and turbulence intensity field, (iii) Conducting experiments with particulate laden shear layers in heated flow where the initial temperature was above the pyrolysis temperature of the coal, (iii) Conducting experiments with particulate laden shear layers in heated flow where the initial temperature was above the ignition temperature of the coal, and (iv) Revising and preparing the final version of a paper for the Energy Conference to be held in Houston in 1996. A 90-day no-cost extension of the project was obtained. In the final quarter, we plan to complete this work by conducting the final task of measuring concentration fields.

  20. Pyrite thermochemistry, ash agglomeration, and char fragmentation during pulverized coal combustion. Quarterly report, March 15, 1988--June 15, 1988

    SciTech Connect

    Akan-Etuk, A.; Niksa, S.; Kruger, C.H.

    1988-08-01

    The primary topics in this program are the size distribution of particulates from pulverized coal firing and the thermochemical transformations of pyrite at typical p. f. firing conditions. In the laboratory, both of these aspects involve representative sampling of particulates from a high temperature combustor, as well as synthetic model fuels with specified pore structure and pyrite loadings. During the period March 15, 1988 through June 15, 1988 we continued to develop the components for representative sampling of particulates in our one-dimensional coal flow reactor, and also began to synthesize carbons with controlled porosity and pyrite loadings. The first element in the collection and analysis train, the extraction probe for solid samples, is complete. In shakedown evaluations, the probe met all design specifications and is ready for use. A housing for the probe was designed and is now being fabricated. This component supports the sampling probe at specified positions in the Stanford Coal Flow Reactor (SCFR), and also collects and quenches the effluent from the reactor, and transports it to the laboratory exhaust system. We have synthesized carbons from furfuryl alcohol, according to the procedure developed by Senior and Flagan at Caltech. These carbons are virtually identical to samples prepared at Caltech, and SEM-photomicrographs confirmed that the carbon is glassy with no large pores.

  1. Anatomy of an upgraded pulverized coal facility: Combustion modification through flue gas scrubbing

    SciTech Connect

    Watts, J.U.; Savichky, W.J.; O`Dea, D.T.

    1997-12-31

    Regeneration is a biological term for formation or creating anew. In the case of Milliken station, a species of steam generation (Tangentus coali) regeneration refers to refitting critical systems with the latest technological advances to reduce emissions while maintaining or improving performance. The plant has undergone a series of operations which provided anatomical changes as well as a face lift. Each of the two units were place in suspended animation (outage) to allow these changes to be made. The paper describes the project which includes retrofitting combustion systems, pulverizers, boiler liners, scrubbers, and control room. This retrofit is meant to increase thermal efficiency while reducing the formation of nitrogen oxides.

  2. EFFECTS OF CHANGING COALS ON THE EMISSIONS OF METAL HAZARDOUS AIR POLLUTANTS FROM THE COMBUSTION OF PULVERIZED COAL

    EPA Science Inventory

    The report discusses tests conducted at EPA's Air Pollution Prevention and Control Division to evaluate the effects of changing coals on emissions of metal hazardous air pollutants from coal-fired boilers. Six coals were burned in a 29 kW (100,000 Btu/hr) down-fired combustor und...

  3. EFFECTS OF CHANGING COALS ON THE EMISSIONS OF METAL HAZARDOUS AIR POLLUTANTS FROM THE COMBUSTION OF PULVERIZED COAL

    EPA Science Inventory

    The report discusses tests conducted at EPA's Air Pollution Prevention and Control Division to evaluate the effects of changing coals on emissions of metal hazardous air pollutants from coal-fired boilers. Six coals were burned in a 29 kW (100,000 Btu/hr) down-fired combustor und...

  4. Measurement and capture of fine and ultrafine particles from a pilot-scale pulverized coal combustor with an electrostatic precipitator

    SciTech Connect

    Ying Li; Achariya Suriyawong; Michael Daukoru; Ye Zhuang; Pratim Biswas

    2009-05-15

    Experiments were carried out in a pilot-scale pulverized coal combustor at the Energy and Environmental Research Center (EERC) burning a Powder River Basin (PRB) subbituminous coal. A scanning mobility particle sizer (SMPS) and an electrical low-pressure impactor (ELPI) were used to measure the particle size distributions (PSDs) in the range of 17 nm to 10 m at the inlet and outlet of the electrostatic precipitator (ESP). At the ESP inlet, a high number concentration of ultrafine particles was found, with the peak at approximately 75 nm. A trimodal PSD for mass concentration was observed with the modes at approximately 80-100 nm, 1-2 {mu}m, and 10 {mu}m. The penetration of ultrafine particles through the ESP increased dramatically as particle size decreased below 70 nm, attributable to insufficient or partial charging of the ultrafine particles. Injection of nanostructured fine-particle sorbents for capture of toxic metals in the flue gas caused high penetration of the ultrafine particles through the ESP. The conventional ESP was modified to enhance charging using soft X-ray irradiation. A slipstream of flue gas was introduced from the pilot-scale facility and passed through this modified ESP. Enhancement of particle capture was observed with the soft X-ray irradiation when moderate voltages were used in the ESP, indicating more efficient charging of fine particles. 32 refs., 5 figs., 1 tab.

  5. INVESTIGATION OF FLY ASH AND ACTIVATED CARBON OBTAINED FROM PULVERIZED COAL BOILERS

    SciTech Connect

    Edward K. Levy; Christopher Kiely

    2004-11-01

    One of the techniques for Hg capture in coal-fired boilers involves injection of activated carbon (AC) into the boiler downstream of the air preheater. Hg is adsorbed onto the AC particles and fly ash, which are then both removed in an electrostatic precipitator or baghouse. This project addresses the issues of Hg on activated carbon and on fly ash from a materials re-use point of view. It also addresses the possible connection between SCR reactors, fly ash properties and Hg capture. The project is determining the feasibility of separating AC from fly ash in a fluidized bed and of regenerating the separated AC by heating the AC to elevated temperatures in a fluidized bed. The temperatures needed to drive off the Hg from the ash in a fluidized bed are also being determined. Finally, samples of fly ash from power plants with SCR reactors for NO{sub x} control, are being analyzed to determine the effect of SCR on the ash. These analyses will also determine the properties of ash which are important for Hg capture.

  6. INVESTIGATION OF FLY ASH AND ACTIVATED CARBON OBTAINED FROM PULVERIZED COAL BOILERS

    SciTech Connect

    Edward K. Levy; Christopher Kiely

    2005-11-01

    One of the techniques for Hg capture in coal-fired boilers involves injection of activated carbon (AC) into the boiler downstream of the air preheater. Hg is adsorbed onto the AC particles and fly ash, which are then both removed in an electrostatic precipitator or baghouse. This project addresses the issues of Hg on activated carbon and on fly ash from a materials re-use point of view. It also addresses the possible connection between SCR reactors, fly ash properties and Hg capture. The project is determining the feasibility of separating AC from fly ash in a fluidized bed and of regenerating the separated AC by heating the AC to elevated temperatures in a fluidized bed. The temperatures needed to drive off the Hg from the ash in a fluidized bed are also being determined. Finally, samples of fly ash from power plants with SCR reactors for NO{sub x} control, are being analyzed to determine the effect of SCR on the ash.

  7. Investigation of Fly Ash and Activated Carbon Obtained from Pulverized Coal Boilers

    SciTech Connect

    Edward K. Levy; Christopher Kiely; Zheng Yao

    2006-08-31

    One of the techniques for Hg capture in coal-fired boilers involves injection of activated carbon (AC) into the boiler downstream of the air preheater. Hg is adsorbed onto the AC particles and fly ash, which are then both removed in an electrostatic precipitator or baghouse. This project addressed the issues of Hg on activated carbon and on fly ash from a materials re-use point of view. It also addressed the possible connection between SCR reactors, fly ash properties and Hg capture. The project has determined the feasibility of separating AC from fly ash in a fluidized bed and of regenerating the separated AC by heating the AC to elevated temperatures in a fluidized bed. The temperatures needed to drive off the Hg from the ash in a fluidized bed have also been determined. Finally, samples of fly ash from power plants with SCR reactors for NO{sub x} control have been analyzed in an effort to determine the effects of SCR on the ash.

  8. Modeling the behavior of selenium in Pulverized-Coal Combustion systems

    SciTech Connect

    Senior, Constance; Otten, Brydger Van; Wendt, Jost O.L.; Sarofim, Adel

    2010-11-15

    The behavior of Se during coal combustion is different from other trace metals because of the high degree of vaporization and high vapor pressures of the oxide (SeO{sub 2}) in coal flue gas. In a coal-fired boiler, these gaseous oxides are absorbed on the fly ash surface in the convective section by a chemical reaction. The composition of the fly ash (and of the parent coal) as well as the time-temperature history in the boiler therefore influences the formation of selenium compounds on the surface of the fly ash. A model was created for interactions between selenium and fly ash post-combustion. The reaction mechanism assumed that iron reacts with selenium at temperatures above 1200 C and that calcium reacts with selenium at temperatures less than 800 C. The model also included competing reactions of SO{sub 2} with calcium and iron in the ash. Predicted selenium distributions in fly ash (concentration versus particle size) were compared against measurements from pilot-scale experiments for combustion of six coals, four bituminous and two low-rank coals. The model predicted the selenium distribution in the fly ash from the pilot-scale experiments reasonably well for six coals of different compositions. (author)

  9. Computational Modeling and Experimental Studies on NO(x) Reduction Under Pulverized Coal Combustion Conditions

    SciTech Connect

    Kumpaty, S.K.; Subramanian, K.; Hodges, T.L.

    1997-09-01

    During this quarter efforts were made to conduct reburning experiments with coal. Our efforts met with partial success but there arose persistent problems with the operation of the coal feeder. This entire quarter has been the most challenging time for the research team in terms of solving the problems and carrying out the intended experiments. Discussed below are some of the results as well as challenges. We hope to overcome the problems in due time. At the writing of this report, some parts of the coal feeder are being rebuilt by MK Fabrication.

  10. Chemical and toxicological characterization of organic constituents in fluidized-bed and pulverized coal combustion: a topical report

    SciTech Connect

    Chess, E.K.; Later, D.W.; Wilson, B.W.; Harris, W.R.; Remsen, J.F.

    1984-04-01

    Coal combustion fly ash from both conventional pulverized coal combustion (PCC) and fluidized-bed combustion (FBC) have been characterized as to their organic constituents and microbial mutagenic activity. The PCC fly ash was collected from a commercial utility generating plant using a low sulfur coal. The FBC fly ash was from a bench-scale developmental unit at the Grand Forks Energy Technology Center. Bulk samples of each fly ash were extracted using benzene/methanol and further separated using high performance liquid chromatography (HPLC). Subfractions from the HPLC separation were analyzed by gas chromatography using both element-specific nitrogen-phosphorus detectors and flame ionization detectors. Microbial mutagenicity assay results indicated that the crude organic extracts were mutagenic, and that both the specific activity and the overall activity of the PCC material was greater than that of the FBC material. Comparison of results from assays using S. typhimurium, TA1538NR indicated that nitrated polycyclic aromatic compounds (PAC) were responsible for much of the mutagenic activity of the PCC material. Similar results were obtained for assays of the FBC organic extract with standard and nitroreductase-deficient strains of S. typhimurium, TA100 and TA1538. Mutagenically active HPLC fractions were analyzed using high resolution gas chromatography (HRGC) and GC mass spectrometry (GC/MS), as well as probe inlet low and high resolutions MS. The discovery and identification of nitrated, oxygenated PAC are important because the presence of both nitro and/or keto functionalities on certain PAC has been shown to confer or enhance mutagenic activity.

  11. ON TRIMODAL PARTICLE SIZE DISTRIBUTIONS IN FLY ASH FROM PULVERIZED COAL COMBUSTION

    EPA Science Inventory

    Combustion generated fine particles, defined as those with aerodynamic diameters less than 2.5 micrometers, have come under increased regulatory scrutiny because of suspected links to adverse human health effects. Whereas classical theories regarding coal combustion suggest that ...

  12. ON TRIMODAL PARTICLE SIZE DISTRIBUTIONS IN FLY ASH FROM PULVERIZED COAL COMBUSTION

    EPA Science Inventory

    Combustion generated fine particles, defined as those with aerodynamic diameters less than 2.5 micrometers, have come under increased regulatory scrutiny because of suspected links to adverse human health effects. Whereas classical theories regarding coal combustion suggest that ...

  13. Comparison of chars obtained under oxy-fuel and conventional pulverized coal combustion atmospheres

    SciTech Connect

    Angeles G. Borrego; Diego Alvarez

    2007-12-15

    In this study, two coals of different rank (a high volatile and a low volatile bituminous) have been burned in a drop tube reactor using O{sub 2}/N{sub 2} and O{sub 2}/CO{sub 2} mixtures with increasing oxygen content from 0 to 21%. Various oxygen concentrations have been selected for each set of experiments in order to follow both the progress of combustion and the influence of oxygen content in the devolatilization behavior of coal. Results show that a higher amount of O{sub 2} in CO{sub 2} than in N{sub 2} is needed to achieve similar burnout levels. Significant differences were found in the influence of oxygen content on the devolatilization behavior of the lower and higher rank coal. The limited amount of oxygen in the reacting atmosphere resulted in volatile release inhibition for the high volatile bituminous coal, whereas the more plastic low volatile coal was hardly affected. The presence of variable amounts of oxygen in CO{sub 2} had a small influence on the char particle appearance. The chars from both the combustion series (O{sub 2}/N{sub 2}) and the oxy-fuel series (O{sub 2}/CO{sub 2}) were similar for each parent coal in terms of reactivity and micropore surface area measured by CO{sub 2} adsorption. The main difference between both series of chars relied on the surface area determined by N{sub 2} adsorption (SBET) and on the size distribution of pores which was shifted to a larger size for the oxy-fuel series. The difference between both series of chars was larger for the high volatile bituminous coal chars than for the low volatile bituminous coal chars. This might have important implications for combustion under the diffusion-controlled regime. 29 refs., 13 figs., 1 tab.

  14. Formation and use of coal combustion residues from three types of power plants burning Illinois coals

    USGS Publications Warehouse

    Demir, I.; Hughes, R.E.; DeMaris, P.J.

    2001-01-01

    Coal, ash, and limestone samples from a fluidized bed combustion (FBC) plant, a pulverized coal combustion (PC) plant, and a cyclone (CYC) plant in Illinois were analyzed to determine the combustion behavior of mineral matter, and to propose beneficial uses for the power plant ashes. Pyrite and marcasite in coal were converted during combustion to glass, hematite and magnetite. Calcite was converted to lime and anhydrite. The clay minerals were altered to mullite and glass. Quartz was partially altered to glass. Trace elements in coal were partially mobilized during combustion and, as a result, emitted into the atmosphere or adsorbed on fly ash or on hardware on the cool side of the power plants. Overall, the mobilities of 15 trace elements investigated were lower at the FBC plant than at the other plants. Only F and Mn at the FBC plant, F, Hg, and Se at the PC plant and Be, F, Hg, and Se at the CYC plant had over 50% of their concentrations mobilized. Se and Ge could be commercially recovered from some of the combustion ashes. The FBC ashes could be used as acid neutralizing agents in agriculture and waste treatment, and to produce sulfate fertilizers, gypsum wall boards, concrete, and cement. The PC and CYC fly ashes can potentially be used in the production of cement, concrete, ceramics, and zeolites. The PC and CYC bottom ashes could be used in stabilized road bases, as frits in roof shingles, and perhaps in manufacturing amber glass. ?? 2001 Elsevier Science Ltd. All rights reserved.

  15. Advanced coal technologies in Czech heat and power systems

    SciTech Connect

    Noskievic, P. Ochodek, T.

    1998-07-01

    Coal is the only domestic source of fossil fuel in the Czech Republic. The coal reserves are substantial and their share in total energy use is about 60%. Presently, necessary steps in making coal utilization more friendly towards the environment have been taken and fairly well established, and an interest to develop and build advanced coal units has been observed. One IGCC system has been put into operation, and circa 10 AFBC units are in operation or under construction. preparatory steps have been taken in building an advanced combustion unit fueled by pulverized coal and retrofit action is taking place in many heating plants. An actual experience has shown two basic problems: (1) Different characteristic of domestic lignite, especially high content of ash, cause problems applying well-tried foreign technologies and apparently a more focused attention shall have to be paid to the quality of coal combusted. (2) Low prices of lignite (regarding energy, lignite is four times cheaper than coal) do not result in an increased efficiency of the standing equipment by applying advanced technologies. It will be of high interest to observe the effect of the effort of the European Union to establish a kind of carbon tax. It could dramatically change the existing scene in clean coal power generation by the logical pressure to increase the efficiency of energy transformation. In like manner the gradual liberalization of energy prices might have similar consequences and it is a warranted expectation that, up to now not the best, energy balance will improve in the near future.

  16. Thermal energy storage for coal-fired power generation

    SciTech Connect

    Drost, M.K.; Somasundaram, S.; Brown, D.R.; Antoniak, Z.I.

    1990-11-01

    This paper presents an engineering and economic evaluation of using thermal energy storage (TES) with coal-fired conventional and combined cycle power plants. In the first case, conventional pulverized coal combustion equipment was assumed to continuously operate to heat molten nitrate salt which was then stored in a tank. During intermediate-load demand periods, hot salt was withdrawn from storage and used to generate steam for a Rankine steam power cycle. This allowed the coal-fired salt heater to be approximately one-third the size of a coal-fired boiler in a conventional cycling plant. The use of nitrate salt TES also reduced the levelized cost of power by between 5% and 24% depends on the operating schedule. The second case evaluate the use of thermal energy storage with an integrated gasification combined cycle (IGCC) power plant. In this concept, the nitrate salt was heated by a combination of the gas turbine exhaust and the hot fuel gas. The IGCC plant also contained a low-temperature storage unit that uses a mixture of oil and rock as the thermal storage medium. Thermal energy stored in the low-temperature TES was used to preheat the feedwater after it leaves the condenser and to produce process steam for other applications in the IGCC plant. This concept study also predicted a 5% to 20% reduction in levelized cost of power compared to other coal-fired alternatives. If significant escalation rates in the price of fuel were assumed, the concept could be competitive with natural-gas-fired intermediate-load power generation. A sensitivity analysis of using a direct-contact heat exchanger instead of the conventional finned-tube design showed a significant reduction in the installed capital cost. 3 refs., 2 figs., 6 tabs.

  17. The characterization of brown coals of Kansk-Achinsk Basin for improved utilization in the coal-burning power stations

    SciTech Connect

    Solntsev, S.I.; Shorokhov, V.P.

    1998-12-31

    Kansk-Achinsk Brown Coal Basin in Siberia is the largest one of Russia. There are several large deposits in the Basin. Two main open cuts currently annually supply 35 million tonnes of brown coal for the pulverized fired boilers operated by number of Power Stations in Central Siberia. The main part of Kansk-Achinsk brown coals are characterized by low sulfur, nitrogen and heavy metal content. However, they differ in the ash content (within the range of 4--12%) and in the ash composition (in Ca, Al, Fe, Na, in particular). This has a major influence on the boiler fouling and slagging tendency. The paper describes the work in defining the geological, chemical and utilization characteristics of the coals from the different cuts and places of Kansk-Achinsk Basin. The emphasis on the ash fouling and slagging on burning brown coals from different places was made. The methods of coal preparation were developed to improve the utilization characteristics and to comply with the emission regulations. The preparation and burning of blended coals and coal-water slurry is the focus of the discussion. The technology of briquetted brown coal both with oil-derived binder and with no binder is described.

  18. Clean coal reference plants: Pulverized encoal PDF fired boiler. Topical report

    SciTech Connect

    1995-12-01

    The Clean Coal Technology Demonstration Program (CCT) is a government and industry cofunded technology development effort to demonstrate a new generation of innovative coal utilization processes in a series of full-scale facilities. The goal of the program is to provide the U.S. energy marketplace with a number of advanced, more efficient, and environmentally responsive coal-using technologies. To achieve this goal, a multiphased effort consisting of five separate solicitations has been completed. The Morgantown Energy Technology Center (METC) has the responsibility for monitoring the CCT Projects within certain technology categories, which, in general, correspond to the center`s areas of technology development. Primarily the categories of METC CCT projects are: atmospheric fluid bed combustion, pressurized fluidized bed combustion, integrated gasification combined cycle, mild gasification, and industrial applications. This report describes the plant design.

  19. Determination of the radiative of pulverized-coal particles. Technical progress report, third quarter of the third year, March 15, 1990--June 15, 1990

    SciTech Connect

    Menguec, M.P.; Dsa, D.; Manickavasagam, S.; Dutta, P.; Mahadeviah, A.

    1991-12-31

    For accurate modeling of radiative transfer in combustion systems, radiative properties of combustion products are required. It is usually difficult to calculate the properties of nonhomogeneous and irregular-shaped pulverized-coal and char particles, because of the lack of information on optical constants and unavailability of simple and accurate theoretical models. Because of this, it is preferable to determine the required properties from experiments in situ. This can be accomplished by combining optical diagnostic techniques with inverse analyses of radiative transfer problem. In this study, experiments were conducted using a CO{sub 2}-laser nephelometer to measure angular distribution of light scattered by a cold-layer of pulverized-coal particles. The data obtained from the experiments were used along with a new step-phase function approximation in a numerical inverse radiation scheme to obtain ``effective`` extinction coefficient and scattering phase function for coal particles in narrow size distributions. In addition to that, a mercury-arc-lamp monochromator system was used to obtain spectral absorption coefficient of coal particles as a function of wavelength and coal size.

  20. Economics of coal preparation of Indian coals for power generation

    SciTech Connect

    Osborne, D.G.; Hughes-Narborough, C.

    1998-07-01

    The majority of coal burned in Indian power stations is high-ash, run-of-mine coal that has been subjected to little or no coal beneficiation to reduce its ash and sulfur content. This article considers each stage of the supply chain of coal from the coal mine to electricity generation in evaluating costs for the supply of power station fuels. The question of whether or not to wash mined coal prior to combustion is fundamentally addressed. Three cases of coal preparation are considered and the relative economics of all mine-to-electricity costs examined in order to establish a set of guidelines for determining the extent of beneficiation needed for optimum power generation economics.

  1. The effects of unburned carbon on radiative heat transfer in a pilot pulverized coal furnace -- Numerical investigation

    SciTech Connect

    Liu Zhaohui; Xing Huawei; Zhou Yingbiao; Zheng Chuguang

    1997-12-31

    This paper investigates the possible effect of residue char on the radiative heat transfer in a pilot furnace. Firstly, a program is constructed to incorporate radiative properties of particles in solving the radiative heat transfer, based on a computer code for predicting turbulent gas-solid flow and combustion. The radiative properties of single unburnt char are modeled by coated sphere model of Mie theory, while the local Planck average radiative properties of particle could be obtained by a scheme based on Lagrangian approach with particle turbulent dispersion, and the radiative heat transfer is solved by Discrete Transfer method. Then, comparisons are made among predicted results for a pilot-scale pulverized coal furnace by several particulate radiative properties models. It shows even for the pilot-scale furnace, the effect of particle concentration is more important than that of distinguishing between particles of char and ash. The residue carbon in ash has a tendency to enhance the radiative heat transfer for this case. The optimized burn-off rate to separate ash from char is near 0.65.

  2. Utilization of blended fluidized bed combustion (FBC) ash and pulverized coal combustion (PCC) fly ash in geopolymer.

    PubMed

    Chindaprasirt, Prinya; Rattanasak, Ubolluk

    2010-04-01

    In this paper, synthesis of geopolymer from fluidized bed combustion (FBC) ash and pulverized coal combustion (PCC) fly ash was studied in order to effectively utilize both ashes. FBC-fly ash and bottom ash were inter-ground to three different finenesses. The ashes were mixed with as-received PCC-fly ash in various proportions and used as source material for synthesis of geopolymer. Sodium silicate (Na(2)SiO(3)) and 10M sodium hydroxide (NaOH) solutions at mass ratio of Na(2)SiO(3)/NaOH of 1.5 and curing temperature of 65 degrees C for 48h were used for making geopolymer. X-ray diffraction (XRD), scanning electron microscopy (SEM), degree of reaction, and thermal gravimetric analysis (TGA) were performed on the geopolymer pastes. Compressive strength was also tested on geopolymer mortars. The results show that high strength geopolymer mortars of 35.0-44.0MPa can be produced using mixture of ground FBC ash and as-received PCC-fly ash. Fine FBC ash is more reactive and results in higher degree of reaction and higher strength geopolymer as compared to the use of coarser FBC ash. Grinding increases reactivity of ash by means of increasing surface area and the amount of reactive phase of the ash. In addition, the packing effect due to fine particles also contributed to increase in strength of geopolymers.

  3. Utilization of blended fluidized bed combustion (FBC) ash and pulverized coal combustion (PCC) fly ash in geopolymer

    SciTech Connect

    Chindaprasirt, Prinya; Rattanasak, Ubolluk

    2010-04-15

    In this paper, synthesis of geopolymer from fluidized bed combustion (FBC) ash and pulverized coal combustion (PCC) fly ash was studied in order to effectively utilize both ashes. FBC-fly ash and bottom ash were inter-ground to three different finenesses. The ashes were mixed with as-received PCC-fly ash in various proportions and used as source material for synthesis of geopolymer. Sodium silicate (Na{sub 2}SiO{sub 3}) and 10 M sodium hydroxide (NaOH) solutions at mass ratio of Na{sub 2}SiO{sub 3}/NaOH of 1.5 and curing temperature of 65 deg. C for 48 h were used for making geopolymer. X-ray diffraction (XRD), scanning electron microscopy (SEM), degree of reaction, and thermal gravimetric analysis (TGA) were performed on the geopolymer pastes. Compressive strength was also tested on geopolymer mortars. The results show that high strength geopolymer mortars of 35.0-44.0 MPa can be produced using mixture of ground FBC ash and as-received PCC-fly ash. Fine FBC ash is more reactive and results in higher degree of reaction and higher strength geopolymer as compared to the use of coarser FBC ash. Grinding increases reactivity of ash by means of increasing surface area and the amount of reactive phase of the ash. In addition, the packing effect due to fine particles also contributed to increase in strength of geopolymers.

  4. Ash particulate formation from pulverized coal under oxy-fuel combustion conditions.

    PubMed

    Jia, Yunlu; Lighty, JoAnn S

    2012-05-01

    Aerosol particulates are generated by coal combustion. The amount and properties of aerosol particulates, specifically size distribution and composition, can be affected by combustion conditions. Understanding the formation of these particles is important for predicting emissions and understanding potential deposition. Oxy-fuel combustion conditions utilize an oxygen-enriched gas environment with CO(2). The high concentration of CO(2) is a result of recycle flue gas which is used to maintain temperature. A hypothesis is that high CO(2) concentration reduces the vaporization of refractory oxides from combustion. A high-temperature drop-tube furnace was used under different oxygen concentrations and CO(2) versus N(2) to study the effects of furnace temperature, coal type, and gas phase conditions on particulate formation. A scanning mobility particle sizer (SMPS) and aerodynamic particle sizer (APS) were utilized for particle size distributions ranging from 14.3 nm to 20 μm. In addition, particles were collected on a Berner low pressure impactor (BLPI) for elemental analysis using scanning electron microscopy and energy dispersive spectroscopy. Three particle size modes were seen: ultrafine (below 0.1 μm), fine (0.1 to 1.0 μm), and coarse (above 1 μm). Ultrafine mass concentrations were directly related to estimated particle temperature, increasing with increasing temperature. For high silicon and calcium coals, Utah Skyline and PRB, there was a secondary effect due to CO(2) and the hypothesized reaction. Illinois #6, a high sulfur coal, had the highest amount of ultrafine mass and most of the sulfur was concentrated in the ultrafine and fine modes. Fine and coarse mode mass concentrations did not show a temperature or CO(2) relationship. (The table of contents graphic and abstract graphic are adapted from ref 27.).

  5. Pulverized coal firing of aluminum melting furnaces. Quarterly technical progress report, July 1-September 30, 1979

    SciTech Connect

    West, C E

    1980-09-01

    The ultimate objective of this program is the commercial demonstration of an efficient, environmentally acceptable coal firing process suitable for implementation on melting furnaces throughout the aluminum industry. To achieve this goal, the program has been divided into two phases. Phase I has begun with the design and construction of a 350 pound (coal) per hour staged slagging cyclone combustor (SSCC) attached to a 7-ft diameter aluminum melting ladle furnace. Process development will culminate with a 1000 pph prototype SSCC firing a 40,000 pound capacity open hearth melting furnace at the Alcoa Laboratories. Phase II implementation is currently planned for Alcoa's Lafayette, IN, Works, where two of the ingot plant's five open hearth melting furnaces will be converted to utilize coal. In addition to confirmation of data gathered in Phase I, the effect of extended production schedule operation on equipment and efficiencies will be determined. This work would begin in 1982 pursuant to technical and economic evaluation of the process development at that time.

  6. Coal and Coal/Biomass-Based Power Generation

    EPA Science Inventory

    For Frank Princiotta's book, Global Climate Change--The Technology Challenge Coal is a key, growing component in power generation globally. It generates 50% of U.S. electricity, and criteria emissions from coal-based power generation are being reduced. However, CO2 emissions m...

  7. Coal and Coal/Biomass-Based Power Generation

    EPA Science Inventory

    For Frank Princiotta's book, Global Climate Change--The Technology Challenge Coal is a key, growing component in power generation globally. It generates 50% of U.S. electricity, and criteria emissions from coal-based power generation are being reduced. However, CO2 emissions m...

  8. Industrial pulverized coal low NO{sub x} burner. Phase 1, Second quarterly technical progress report, 1 April 1992--31 March 1993

    SciTech Connect

    Not Available

    1993-02-10

    The objective of Phase 1 of the ``Industrial Pulverized Coal Low NO{sub x} Burner`` Program is to develop a novel low NO{sub x}, pulverized coal burner, which offers near-term commercialization potential, uses preheated combustion air of up to 1000{degrees}F, and which can be applied to high-temperature industrial heating furnaces, chemical process furnaces, fired heaters, and boilers. The program team is led byArthur D. Little, Inc., and includes the Massachusetts Institute of Technology (MIT) and Hauck Manufacturing Company. During the first quarter of the program the program team developed the overall program management plan; began a market survey to identify coals suitable for modeling the low NO{sub x}, burner design and performance, as well as for use in the Phase II burner tests; and defined the preliminary burner design specifications, sized the prototype burner, and produced the first concept schematic. This report is for the second quarter of the program (July 1992 to September 1992). During this period the program team: Completed the study of industrial coal usage and sources; refined the preliminary burner design and confirmed it as the basis for computer modeling; and started definition of the modeling work scope, including the development of fuel and process specifications, description and modeling approaches.

  9. Suppression of fine ash formation in pulverized coal flames. Quarterly technical progress report No. 11, April 1, 1995--June 30, 1995

    SciTech Connect

    Kramlich, J.C.; Chenevert, B.; Park, Jungsung

    1995-08-02

    Previous work has shown that pulverized bituminous coals that were treated by coal cleaning (via froth flotation) or aerodynamic sizing exhibited altered aerosol emission characteristics. Specifically, the emissions of aerosol for the cleaned and sized coals increased by as much as one order of magnitude. The goals of the present program are to: (1) perform measurements on carefully characterized coals to identify the means by which the coal treatment increases aerosol yields; (2) investigate means by which coal cleaning can be done in a way that will not increase aerosol yields; and (3) identify whether this mechanism can be used to reduce aerosol yields from systems burning straight coal. The current experimental series focuses on the use of artificial char to study sodium vaporization and aerosol formation associated with dispersed sodium and mineral inclusions. Artificial char has the advantage over natural coal in that the composition can be precisely controlled, such that the influences of specific mineral composition and content can be investigated. The study showed: the addition of calcite had no effect of the aerosol yield; increased amounts of pyrite did not lead to increased residual ash formation; in spite of the increase in mineral content, the yield of aerosol on the backup filter did not correlate with the amount of added minerals; and the general trend was for reduced aerosol yields as the amount of bentonite increased which suggested that the bentonite was effective at complexing sodium and reducing its overall vaporization.

  10. CONTINUED DEVELOPMENT OF THE ROTARY COMBUSTOR FOR REFIRING PULVERIZED COAL BOILERS

    SciTech Connect

    Murray F. Abbott; Jamal B. Mereb; Simon P. Hanson; Michael J. Virr

    2000-11-01

    The Rotary Combustor is a novel concept for burning coal with low SO{sub 2} and NO{sub x} emissions. It burns crushed coal in a fluid bed where the bed is maintained in a rotating drum by centripetal force. Since this force may be varied, the combustor may be very compact, and thus be a direct replacement for a p.c. burner on existing boilers. The primary objective of this project is to demonstrate that a typical industrial boiler can be refired with the modified prototype Rotary Combustor to burn Ohio high-sulfur coal with low emissions of SO{sub 2} and NO{sub x}. The primary problem that must be resolved to demonstrate sustained operations with coal is temperature control in the rotating fluid bed. The prototype Rotary Combustor was assembled and installed on the T-850P CNB boiler at the CONSOL Energy site in South Park, Pennsylvania. Several design improvements were investigated and implemented during the assembly to improve the prototype Rotary Combustor operations compared to prior tests at Detroit Stoker in Monroe, Michigan. An Operating Manual and Safety Review were completed. The shakedown test phase was initiated. Two major problems were initially encountered: binding of the rotating drum at operating temperatures, and reduced fluid-bed pressure drop after short periods of operation. Plating the brush seal rotary land ring with a chrome carbide plasma spray and lubricating the seal prior to each test sufficiently resolved these problems to permit a limited number of operations tests. Unlike previous tests at Detroit Stoker, sustained operation of the prototype Rotary Combustor was accomplished burning a high-Btu fuel, metallurgical coke. The prototype Rotary Combustor was operated with coke in gasifier mode on two occasions. Fluid-bed temperature spiking was minimized with manual control of the feeds (coke, air and steam), and no clinker formation problems were encountered in either test. Emission levels of NO{sub x} were measured at about 270 ppmv which

  11. Combustion of pulverized coal in vortex structures. Final report, October 1, 1993--December 31, 1995

    SciTech Connect

    Gollahalli, S.R.; Butuk, N.

    1996-03-01

    The objectives of the project were: (i) to understand the effects of heating one of the streams on the characteristics of shear layers, (ii) to investigate the changes in the characteristics of large scale vortex structures in the shear layer caused by the introduction of inert solid particles in one of the feed streams; (iii) to understand the effects of pyrolyzing solids on the shear layer behavior; and (iv) to study the effects of combustion of particles and their pyrolysis products on the shear layer structure, heat release rate, and pollutant emission characteristics. An experimental facility for generating two-dimensional shear layers containing vortex structures has been designed and fabricated. The experimental facility is essentially a low speed wind tunnel designed to (i) provide two gas streams, initially with uniform velocity profiles and isotropic turbulence, mixing at the end of a splitter plate, (ii) introduce vorticity by passively perturbing one of the streams, (iii) allow heating of one of the streams to temperatures high enough to cause pyrolysis of coal particles, and (iv) provide a natural gas flame in one of the streams to result in ignition and burning of coal particles.

  12. The enrichment behavior of natural radionuclides in pulverized oil shale-fired power plants.

    PubMed

    Vaasma, Taavi; Kiisk, Madis; Meriste, Tõnis; Tkaczyk, Alan Henry

    2014-12-01

    The oil shale industry is the largest producer of NORM (Naturally Occurring Radioactive Material) waste in Estonia. Approximately 11-12 million tons of oil shale containing various amounts of natural radionuclides is burned annually in the Narva oil shale-fired power plants, which accounts for approximately 90% of Estonian electricity production. The radionuclide behavior characteristics change during the fuel combustion process, which redistributes the radionuclides between different ash fractions. Out of 24 operational boilers in the power plants, four use circulating fluidized bed (CFB) technology and twenty use pulverized fuel (PF) technology. Over the past decade, the PF boilers have been renovated, with the main objective to increase the efficiency of the filter systems. Between 2009 and 2012, electrostatic precipitators (ESP) in four PF energy blocks were replaced with novel integrated desulphurization technology (NID) for the efficient removal of fly ash and SO2 from flue gases. Using gamma spectrometry, activity concentrations and enrichment factors for the (238)U ((238)U, (226)Ra, (210)Pb) and (232)Th ((232)Th, (228)Ra) family radionuclides as well as (40)K were measured and analyzed in different PF boiler ash fractions. The radionuclide activity concentrations in the ash samples increased from the furnace toward the back end of the flue gas duct. The highest values in different PF boiler ash fractions were in the last field of the ESP and in the NID ash, where radionuclide enrichment factors were up to 4.2 and 3.3, respectively. The acquired and analyzed data on radionuclide activity concentrations in different PF boiler ashes (operating with an ESP and a NID system) compared to CFB boiler ashes provides an indication that changes in the fuel (oil shale) composition and boiler working parameters, as well as technological enhancements in Estonian oil shale fired power plants, have had a combined effect on the distribution patterns of natural radionuclides

  13. Explosibility boundaries for fly ash/pulverized fuel mixtures.

    PubMed

    Dastidar, A G; Amyotte, P R

    2002-05-27

    Incomplete combustion and subsequent fuel contamination of a waste stream can pose a serious explosion hazard. An example of this type of incident is the contamination of fly ash with unburned pulverized coal. The coal, if present in sufficient quantities in the mixture, can act as a fuel source for a potential explosion. Experiments were conducted in a 20l Siwek explosibility test chamber to determine the minimum fuel contamination of fly ash required to form an explosible mixture. A sample of fly ash from Ontario Power Generation (OPG) (Ont., Canada) was artificially contaminated with Pittsburgh pulverized coal dust (the surrogate used to represent unburned fuel dust). Additionally, the influence of fly ash particle size on the amount of fuel contaminant required to form an explosible mixture was examined. Fine and coarse size fractions of fly ash were obtained by screening the original sample of OPG fly ash. The results show that at least 21% Pittsburgh pulverized coal (or 10% volatile matter) was required to form an explosible mixture of the original fly ash sample and coal dust. The results also illustrate that fly ash particle size is important when examining the explosibility of the mixture. The fine size fraction of fly ash required a minimum of 25% coal dust (12% volatile matter) in the mixture for explosibility, whereas the coarse fly ash required only 10% coal dust (7% volatile matter). Thus, the larger the particle size of the inert fly ash component in the mixture, the greater the hazard.

  14. The effect of char structure on burnout during pulverized coal combustion at pressure

    SciTech Connect

    Liu, G.; Wu, H.; Benfell, K.E.; Lucas, J.A.; Wall, T.F.

    1999-07-01

    An Australian bituminous coal sample was burnt in a drop tube furnace (DTF) at 1 atm and a pressurized drop tube furnace (PDTF) at 15 atm. The char samples were collected at different burnout levels, and a scanning electron microscope was used to examine the structures of chars. A model was developed to predict the burnout of char particles with different structures. The model accounts for combustion of the thin-walled structure of cenospheric char and its fragmentation during burnout. The effect of pressure on reaction rate was also considered in the model. As a result, approximately 40% and 70% cenospheric char particles were observed in the char samples collected after coal pyrolysis in the DTF and PDTF respectively. A large number of fine particles (< 30 mm) were observed in the 1 atm char samples at burnout levels between 30% and 50%, which suggests that significant fragmentation occurred during early combustion. Ash particle size distributions show that a large number of small ash particles formed during burnout at high pressure. The time needed for 70% char burnout at 15 atm is approximately 1.6 times that at 1 atm under the same temperature and gas environment conditions, which is attributed to the different pressures as well as char structures. The overall reaction rate for cenospheric char was predicted to be approximately 2 times that of the dense chars, which is consistent with previous experimental results. The predicted char burnout including char structures agrees reasonably well with the experimental measurements that were obtained at 1 atm and 15 atm pressures.

  15. Comparative analysis of the influence of turbulence models on the description of the nitrogen oxides formation during the combustion of swirling pulverized coal flow

    NASA Astrophysics Data System (ADS)

    Kuznetsov, V.; Chernetskaya, N.; Chernetskiy, M.

    2016-10-01

    The paper presents the results of numerical research on the influence of the two- parametric k-ε, and k-ω SST turbulence models as well as Reynolds stress model (RSM) on the description of the nitrogen oxides formation during the combustion of pulverized coal in swirling flow. For the numerical simulation of turbulent flow of an incompressible liquid, we used the Reynolds equation taking into account the interfacial interactions. To solve the equation of thermal radiation transfer, the P1 approximation of spherical harmonics method was employed. The optical properties of gases were described based on the sum of gray gases model. To describe the motion of coal particles we used the method of Lagrange multipliers. Burning of coke residue was considered based on diffusion - kinetic approximation. Comparative analysis has shown that the choice of turbulence model has a significant impact on the root mean square (RMS) values of the velocity and temperature pulsation components. This leads to significant differences in the calculation of the nitrogen oxides formation process during the combustion of pulverized coal.

  16. Detailed model for practical pulverized coal furnaces and gasifiers: Quarterly technical progress report No. 7 for the period 1 November 1986 to 31 January 1987

    SciTech Connect

    Smith, P.J.; Smoot, L.D.

    1987-02-28

    This work is aimed at extending the comprehensive modeling research of the past ten years at the Combustion laboratory to practical industrial applications. Past efforts deliberately focused on development of a 2-dimensional, axi-symmetric model that provided for all of the physical and chemical effects that occurred in still more complex configurations while minimizing computer cost of development and evaluation. This 2-D code has been developed, evaluated through extensive comparison with measurements, and applied to selected problems. Extensive comparisons with measurements from coal gasification and combustion reactors have been encouraging, considering the complexity of these reaction processes. Based on the demonstrated utility of the 2-D work, the current contract is aimed at further improvement and extension of this technology to large-scale and three-dimensional pulverized coal furnaces and gasifiers. Not all of the physical and chemical issues are resolved and therefore, the thrust of this study is not only one of extending the code numerically to three-dimensions, but of conducting further work on subcomponents and of reviewing and incorporating on-going research by other investigators. Thus, the general objective of this study is to improve and extend the generalized two-dimensional, pulverized coal combustion and gasification code for application to large-scale, practical configurations, and to evaluate and implement the resulting code on an industrial scale. 29 refs., 22 figs., 3 tabs.

  17. Reducing NOx Emissions for a 600 MWe Down-Fired Pulverized-Coal Utility Boiler by Applying a Novel Combustion System.

    PubMed

    Ma, Lun; Fang, Qingyan; Lv, Dangzhen; Zhang, Cheng; Chen, Yiping; Chen, Gang; Duan, Xuenong; Wang, Xihuan

    2015-11-03

    A novel combustion system was applied to a 600 MWe Foster Wheeler (FW) down-fired pulverized-coal utility boiler to solve high NOx emissions, without causing an obvious increase in the carbon content of fly ash. The unit included moving fuel-lean nozzles from the arches to the front/rear walls and rearranging staged air as well as introducing separated overfire air (SOFA). Numerical simulations were carried out under the original and novel combustion systems to evaluate the performance of combustion and NOx emissions in the furnace. The simulated results were found to be in good agreement with the in situ measurements. The novel combustion system enlarged the recirculation zones below the arches, thereby strengthening the combustion stability considerably. The coal/air downward penetration depth was markedly extended, and the pulverized-coal travel path in the lower furnace significantly increased, which contributed to the burnout degree. The introduction of SOFA resulted in a low-oxygen and strong-reducing atmosphere in the lower furnace region to reduce NOx emissions evidently. The industrial measurements showed that NOx emissions at full load decreased significantly by 50%, from 1501 mg/m3 (O2 at 6%) to 751 mg/m3 (O2 at 6%). The carbon content in the fly ash increased only slightly, from 4.13 to 4.30%.

  18. Assessment of pulverized-coal-fired combustor performance. Parametric screening studies for the calculation of heat transfer in combustion chambers. Topical report

    SciTech Connect

    Richter, W.

    1982-01-01

    The screening studies performed to identify those parameters most influencing the thermal performance of full-scale combustion chambers, such as those of industrial furnaces or utility boilers are presented. Special attention is given to pulverized-coal (p.f.) firing. The report consists basically of two parts. Part one deals with overall thermal behavior, expressed in terms of a furnace efficiency and a furnace exit temperature. In part two, local heat transfer, characterized by local temperature and heat flux distributions, is investigated. It is also shown how these local inhomogeneities may influence the overall performance. The screening studies are carried out analytically.

  19. FUNDAMENTAL INVESTIGATION OF FUEL TRANSFORMATIONS IN PULVERIZED COAL COMBUSTION AND GASIFICATION TECHNOLOGIES

    SciTech Connect

    Robert Hurt; Joseph Calo; Thomas H. Fletcher; Alan Sayre

    2005-04-29

    The goal of this project was to carry out the necessary experiments and analyses to extend current capabilities for modeling fuel transformations to the new conditions anticipated in next-generation coal-based, fuel-flexible combustion and gasification processes. This multi-organization, multi-investigator project has produced data, correlations, and submodels that extend present capabilities in pressure, temperature, and fuel type. The combined experimental and theoretical/computational results are documented in detail in Chapters 1-8 of this report, with Chapter 9 serving as a brief summary of the main conclusions. Chapters 1-3 deal with the effect of elevated pressure on devolatilization, char formation, and char properties. Chapters 4 and 5 deal with advanced combustion kinetic models needed to cover the extended ranges of pressure and temperature expected in next-generation furnaces. Chapter 6 deals with the extension of kinetic data to a variety of alternative solid fuels. Chapter 7 focuses on the kinetics of gasification (rather than combustion) at elevated pressure. Finally, Chapter 8 describes the integration, testing, and use of new fuel transformation submodels into a comprehensive CFD framework. Overall, the effects of elevated pressure, temperature, heating rate, and alternative fuel use are all complex and much more work could be further undertaken in this area. Nevertheless, the current project with its new data, correlations, and computer models provides a much improved basis for model-based design of next generation systems operating under these new conditions.

  20. CO-FIRING COAL, FEEDLOT, AND LITTER BIOMASS (CFB AND LFB) FUELS IN PULVERIZED FUEL AND FIXED BED BURNERS

    SciTech Connect

    Kalyan Annamalai; John Sweeten; Saqib Mukhtar; Ben Thien; Gengsheng Wei; Soyuz Priyadarsan

    2002-01-15

    Intensive animal feeding operations create large amounts of animal waste that must be safely disposed of in order to avoid environmental degradation. Cattle feedlots and chicken houses are two examples. In feedlots, cattle are confined to small pens and fed a high calorie grain diet in preparation for slaughter. In chicken houses, thousands of chickens are kept in close proximity. In both of these operations, millions of tons of manure are produced every year. In this project a co-firing technology is proposed which would use manure that cannot be used for fertilizer, for power generation. Since the animal manure has economic uses as both a fertilizer and as a fuel, it is properly referred to as feedlot biomass (FB) for cow manure, or litter biomass (LB) for chicken manure. The biomass will be used a as a fuel by mixing it with coal in a 90:10 blend and firing it in existing coal fired combustion devices. This technique is known as co-firing, and the high temperatures produced by the coal will allow the biomass to be completely combusted. Therefore, it is the goal of the current research to develop an animal biomass cofiring technology. A cofiring technology is being developed by performing: (1) studies on fundamental fuel characteristics, (2) small scale boiler burner experiments, (3) gasifier experiments, (4) computer simulations, and (5) an economic analysis. The fundamental fuel studies reveal that biomass is not as high a quality fuel as coal. The biomass fuels are higher in ash, higher in moisture, higher in nitrogen and sulfur (which can cause air pollution), and lower in heat content than coal. Additionally, experiments indicate that the biomass fuels have higher gas content, release gases more readily than coal, and less homogeneous. Small-scale boiler experiments revealed that the biomass blends can be successfully fired, and NO{sub x} pollutant emissions produced will be similar to or lower than pollutant emissions when firing coal. This is a surprising

  1. FUNDAMENTAL INVESTIGATION OF FUEL TRANSFORMATIONS IN PULVERIZED COAL COMBUSTION AND GASIFICATION TECHNOLOGIES

    SciTech Connect

    Robert Hurt; Joseph Calo; Thomas Fletcher; Alan Sayre

    2003-01-01

    The goal of this project is to carry out the necessary experiments and analyses to extend leading submodels of coal transformations to the new conditions anticipated in next-generation energy technologies. During the first project quarter, a technical kick-off meeting was held on the Brown campus involving PIs from Brown (Hurt, Calo), BYU (Fletcher), and B&W (Sayre, Burge). Following this first meeting the current version of CBK (Version 8) was transferred to B&W McDermott and the HP-CBK code developed by BYU was transferred to Brown to help guide the code development in this project. Also during the first project year, progress was reviewed at an all-hands meeting was held at Brigham Young University in August, 2001. The meeting was attended by PIs Fletcher, Hurt, Calo, and Sayre, and also by affiliated investigators Steven Burge from McDermott and Prof. William Hecker from BYU. During the first project year, significant progress was made on several fronts, as described in detail in the previous annual report. In the current second annual report, we report on progress made on two important project tasks. At Brown University: (1) Char combustion reactivities at 500 C in air were determined for a diverse set of solid fuels and organic model compound chars. These varied over 4 orders of magnitude for the chars prepared at 700 C, and over 3 orders of magnitude for the chars prepared at 1000 C. The resultant reactivities correlate poorly with organic elemental composition and with char surface area. (2) Specially-acquired model materials with minute amounts of inorganic matter exhibit low reactivities that fall in a narrow band as a function of wt-% carbon. Reactivities in this sample subset correlate reasonably well with total char surface area. (3) A hybrid chemical/statistical model was developed which explains most of the observed reactivity variation based on four variables: the amounts of nano-dispersed K, nanodispersed (Ca+Mg), elemental carbon (wt-% daf), and

  2. Determination of trace organic compounds in effluents from a coal-fired power plant.

    PubMed

    Bonfanti, L; Cioni, M; Belli, R; Cappiello, A

    1988-10-01

    Solid and gaseous emissions from a power plant fired with South African coal and maintained at full load (320 MWe) were characterized for their composition in polynuclear aromatic hydrocarbons (PAH) and n-alkanes (n-A). 25 n-A (from C12 to C36) and 34 PAH (from naphthalene to coronene) were determined by gas chromatography/mass spectrometry. Samples were collected in different points of the plant: the bottom hopper of the boiler, the electrostatic precipitator (ESP) hopper and the ductwork system before and after the ESP. The pulverized coal was also analysed by the same procedure in order to find any correlation with the composition of emissions. PAH concentration profiles of the coal and the combustion products, which will be useful for evaluation of environmental impact, were obtained.

  3. Combustion characteristics and NOx emissions of two kinds of swirl burners in a 300-MWe wall-fired pulverized-coal utility boiler

    SciTech Connect

    Li, Z.Q.; Jing, J.P.; Chen, Z.C.; Ren, F.; Xu, B.; Wei, H.D.; Ge, Z.H.

    2008-07-01

    Measurements were performed in a 300-MWe wall-fired pulverized-coal utility boiler. Enhanced ignition-dual register (EI-DR) burners and centrally fuel rich (CFR) swirl coal combustion burners were installed in the bottom row of the furnace during experiments. Local mean concentrations of O{sub 2}, CO, CO{sub 2} and NOx gas species, gas temperatures, and char burnout were determined in the region of the two types of burners. For centrally fuel rich swirl coal combustion burners, local mean CO concentrations, gas temperatures and the temperature gradient are higher and mean concentrations of O{sub 2} and NOx along the jet flow direction in the burner region are lower than for the enhanced ignition-dual register burners. Moreover, the mean O{sub 2} concentration is higher and the gas temperature and mean CO concentration are lower in the side wall region. For centrally fuel rich swirl coal combustion burners in the bottom row, the combustion efficiency of the boiler increases from 96.73% to 97.09%, and NOx emission decreases from 411.5 to 355 ppm at 6% O{sub 2} compared to enhanced ignition-dual register burners and the boiler operates stably at 110 MWe without auxiliary fuel oil.

  4. Combined cycle power plant incorporating coal gasification

    DOEpatents

    Liljedahl, Gregory N.; Moffat, Bruce K.

    1981-01-01

    A combined cycle power plant incorporating a coal gasifier as the energy source. The gases leaving the coal gasifier pass through a liquid couplant heat exchanger before being used to drive a gas turbine. The exhaust gases of the gas turbine are used to generate both high pressure and low pressure steam for driving a steam turbine, before being exhausted to the atmosphere.

  5. Coal-water slurries containing petrochemicals to solve problems of air pollution by coal thermal power stations and boiler plants: An introductory review.

    PubMed

    Dmitrienko, Margarita A; Strizhak, Pavel A

    2017-09-23

    This introductory study presents the analysis of the environmental, economic and energy performance indicators of burning high-potential coal water slurries containing petrochemicals (CWSP) instead of coal, fuel oil, and natural gas at typical thermal power stations (TPS) and a boiler plant. We focus on the most hazardous anthropogenic emissions of coal power industry: sulfur and nitrogen oxides. The research findings show that these emissions may be several times lower if coal and oil processing wastes are mixed with water as compared to the combustion of traditional pulverized coal, even of high grades. The study focuses on wastes, such as filter cakes, oil sludge, waste industrial oils, heavy coal-tar products, resins, etc., that are produced and stored in abundance. Their deep conversion is very rare due to low economic benefit. Effective ways are necessary to recover such industrial wastes. We present the cost assessment of the changes to the heat and power generation technologies that are required from typical power plants for switching from coal, fuel oil and natural gas to CWSPs based on coal and oil processing wastes. The corresponding technological changes pay off after a short time, ranging from several months to several years. The most promising components for CWSP production have been identified, which provide payback within a year. Among these are filter cakes (coal processing wastes), which are produced as a ready-made coal-water slurry fuel (a mixture of flocculants, water, and fine coal dust). These fuels have the least impact on the environment in terms of the emissions of sulfur and nitrogen oxides as well as fly ash. An important conclusion of the study is that using CWSPs based on filter cakes is worthwhile both as the main fuel for thermal power stations and boiler plants and as starting fuel. Copyright © 2017 Elsevier B.V. All rights reserved.

  6. Coal gasification for electric power generation.

    PubMed

    Spencer, D F; Gluckman, M J; Alpert, S B

    1982-03-26

    The electric utility industry is being severely affected by rapidly escalating gas and oil prices, restrictive environmental and licensing regulations, and an extremely tight money market. Integrated coal gasification combined cycle (IGCC) power plants have the potential to be economically competitive with present commercial coal-fired power plants while satisfying stringent emission control requirements. The current status of gasification technology is discussed and the critical importance of the 100-megawatt Cool Water IGCC demonstration program is emphasized.

  7. Identifying/Quantifying Environmental Trade-offs Inherent in GHG Reduction Strategies for Coal-Fired Power.

    PubMed

    Schivley, Greg; Ingwersen, Wesley W; Marriott, Joe; Hawkins, Troy R; Skone, Timothy J

    2015-07-07

    Improvements to coal power plant technology and the cofired combustion of biomass promise direct greenhouse gas (GHG) reductions for existing coal-fired power plants. Questions remain as to what the reduction potentials are from a life cycle perspective and if it will result in unintended increases in impacts to air and water quality and human health. This study provides a unique analysis of the potential environmental impact reductions from upgrading existing subcritical pulverized coal power plants to increase their efficiency, improving environmental controls, cofiring biomass, and exporting steam for industrial use. The climate impacts are examined in both a traditional-100 year GWP-method and a time series analysis that accounts for emission and uptake timing over the life of the power plant. Compared to fleet average pulverized bed boilers (33% efficiency), we find that circulating fluidized bed boilers (39% efficiency) may provide GHG reductions of about 13% when using 100% coal and reductions of about 20-37% when cofiring with 30% biomass. Additional greenhouse gas reductions from combined heat and power are minimal if the steam coproduct displaces steam from an efficient natural gas boiler. These upgrades and cofiring biomass can also reduce other life cycle impacts, although there may be increased impacts to water quality (eutrophication) when using biomass from an intensely cultivated source. Climate change impacts are sensitive to the timing of emissions and carbon sequestration as well as the time horizon over which impacts are considered, particularly for long growth woody biomass.

  8. Modeling of pulverized coal combustion processes in a vortex furnace of improved design. Part 2: Combustion of brown coal from the Kansk-Achinsk Basin in a vortex furnace

    NASA Astrophysics Data System (ADS)

    Krasinsky, D. V.; Salomatov, V. V.; Anufriev, I. S.; Sharypov, O. V.; Shadrin, E. Yu.; Anikin, Yu. A.

    2015-03-01

    This paper continues with the description of study results for an improved-design steam boiler vortex furnace, for the full-scale configuration of which the numerical modeling of a three-dimensional turbulent two-phase reacting flow has been performed with allowance for all the principal heat and mass transfer processes in the torch combustion of pulverized Berezovsk brown coal from the Kansk-Achinsk Basin. The detailed distributions of velocity, temperature, concentration, and heat flux fields in different cross sections of the improved vortex furnace have been obtained. The principal thermoengineering and environmental characteristics of this furnace are given.

  9. Thermodynamic properties of pulverized coal during rapid heating devolatilization processes. Quarterly progress report, January--March 1994

    SciTech Connect

    Proscia, W.M.; Freihaut, J.D.

    1994-06-01

    Knowledge of the thermodynamic and morphological properties of coal associated with rapid heating decomposition pathways is essential to progress in coal utilization technology. Specifically, knowledge of the heat of devolatilization, surface area and density of coal as a function of rank characteristics, temperature and extent of devolatilization in the context of rapid heating conditions is required both, for the fundamental determination of kinetic parameters of coal devolatilization, and to refine existing devolatilization sub-models used in comprehensive coal combustion codes. The objective of this research is to obtain data on the thermodynamic properties and morphology of coal under conditions of rapid heating. Specifically, the total heat of devolatilization, external surface area, BET surface area and true density will be measured for representative coal samples. In addition, for one coal, the contribution of each of the following components to the overall heat of devolatilization will be measured: the specific heat of coal/char during devolatilization, the heat of thermal decompose ion of the coal, the specific heat capacity of tars, and the heat of vaporization of tars. Progress reports are presented for the following tasks: heat of devoltalization of voltaile coal samples; specific heat and heat of fusion of tars; heat of vaporization of tars from rapid heating; and morphological characterization of coal/char samples as a function of extent of devoltalization.

  10. Thermodynamic properties of pulverized coal during rapid heating devolatilization processes. Quarterly progress report, April--June 1993

    SciTech Connect

    Proscia, W.M.; Freihaut, J.D.

    1993-08-01

    Knowledge of the thermodynamic and morphological properties of coal associated with rapid heating decomposition pathways is essential to progress in coal utilization technology. Specifically, knowledge of the heat of devolatilization, surface area and density of coal as a function of rank characteristics, temperature and extent of devolatilization in the context of rapid heating conditions is essential to the fundamental determination of kinetic parameters of coal devolatilization. These same properties are also needed to refine existing devolatilization sub-models utilized in large-scale modeling of coal combustion systems. The objective of this research is to obtain data on the thermodynamic properties and morphology of coal under conditions of rapid heating. Specifically, the total heat of devolatilization, external surface area, BET surface area and true density will be measured for representative coal samples. The coal ranks to be investigated will include a high volatile A bituminous (PSOC 1451 D) and a low volatile bituminous (PSOC 1516D). An anthracite (PSOC 1468) will be used as a non-volatile coal reference. In addition, for one coal, the contribution of each of the following components to the overall heat of devolatilization will be measured: the specific heat of coal/char during devolatilization, the heat of thermal decomposition of the coal, the specific heat capacity of tars, and the heat of vaporization of tars.

  11. PASSIVE CONTROL OF PARTICLE DISPERSION IN A PARTICLE-LADEN CIRCULAR JET USING ELLIPTIC CO-ANNULAR FLOW: A MEANS FOR IMPROVING UTILIZATION AND EMISSION REDUCTIONS IN PULVERIZED COAL BURNER

    SciTech Connect

    Ahsan R. Choudhuri

    2003-06-01

    A passive control technology utilizing elliptic co-flow to control the particle flinging and particle dispersion in a particle (coal)-laden flow was investigated using experimental and numerical techniques. Preferential concentration of particles occurs in particle-laden jets used in pulverized coal burner and causes uncontrollable NO{sub x} formation due to inhomogeneous local stoichiometry. This particular project was aimed at characterizing the near-field flow behavior of elliptic coaxial jets. The knowledge gained from the project will serve as the basis of further investigation on fluid-particle interactions in an asymmetric coaxial jet flow-field and thus is important to improve the design of pulverized coal burners where non-homogeneity of particle concentration causes increased NO{sub x} formation.

  12. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman; R.W. Swindeman; J. Sarver; J. Blough; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2003-08-04

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

  13. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman; R.W. Swindeman; J. Sarver; J. Blough; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2003-10-20

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to maintain a cost-competitive, environmentally acceptable coal-based electric generation option. High sulfur coals will specifically benefit in this respect by having these advanced materials evaluated in high-sulfur coal firing conditions and from the significant reductions in waste generation inherent in the increased operational efficiency. Second, from a national prospective, the results of this program will enable domestic boiler manufacturers to successfully compete in world markets for building high-efficiency coal-fired power plants.

  14. Thermodynamic properties of pulverized coal during rapid heating devolatilization processes. Quarterly progress report, October--December 1993

    SciTech Connect

    Proscia, W.M.; Freihaut, J.D.

    1994-03-01

    The objective of this research is to obtain data on the thermodynamic properties and morphology of coal under conditions of rapid heating. Specifically, the total heat of devolatilization, external surface area, BET surface area and true density will be measured for representative coal samples. The coal ranks to be investigated will include a high volatile A bituminous (PSOC 1451D) and a low volatile bituminous (PSOC 1516D). An anthracite (PSOC 1468) will be used as a non-volatile coal reference. In addition, for one coal, the contribution of each of the following components to the overall heat of devolatilization will be measured: the specific heat of coal/char during devolatilization, the heat of thermal decomposition of the coal, the specific heat capacity of tars, and the heat of vaporization of tars.

  15. Preliminary investigation on the effects of primary airflow to coal particle distribution in coal-fired boilers

    NASA Astrophysics Data System (ADS)

    Noor, N. A. W. Mohd; Hassan, H.; Hashim, M. F.; Hasini, H.; Munisamy, K. M.

    2017-04-01

    This paper presents an investigation on the effects of primary airflow to coal fineness in coal-fired boilers. In coal fired power plant, coal is pulverized in a pulverizer, and it is then transferred to boiler for combustion. Coal need to be ground to its desired size to obtain maximum combustion efficiency. Coarse coal particle size may lead to many performance problems such as formation of clinker. In this study, the effects of primary airflow to coal particles size and coal flow distribution were investigated by using isokinetic coal sampling and computational fluid dynamic (CFD) modelling. Four different primary airflows were tested and the effects to resulting coal fineness were recorded. Results show that the optimum coal fineness distribution is obtained at design primary airflow. Any reduction or increase of air flow rate results in undesirable coal fineness distribution.

  16. Thermodynamic properties of pulverized coal during rapid heating devolatilization processes. Quarterly progress report, July--September 1992

    SciTech Connect

    Proscia, W.M.; Freihaut, J.D.

    1992-11-01

    Knowledge of the thermodynamic and morphological properties of coal associated with rapid heating decomposition pathways is essential to progress in coal utilization technology. Specifically, knowledge of the heat of devolatilization, surface area and density of coal as a function of rank characteristics, temperature and extent of devolatilization in the context of rapid heating conditions is required both, for the fundamental determination of kinetic parameters of coal devolatilization, and to refine existing devolatilization sub-models used in comprehensive coal combustion codes. The objective of this research is to obtain data on the thermodynamic properties and morphology of coal under conditions of rapid heating. Specifically, the total heat of devolatilization, external surface area, BET surface area and true density will be measured for representative coal samples. In addition, for one coal, the contribution of each of the following components to the overall heat of devolatilization will be measured: The specific heat of coal/char during devolatilization, the heat of thermal decomposition of the coal, the specific heat capacity of tars, and the heat of vaporization of tars.

  17. Thermodynamic properties of pulverized coal during rapid heating devolatilization processes. Quarterly progress report, October--December 1992

    SciTech Connect

    Proscia, W.M.; Freihaut, J.D.

    1993-03-01

    Knowledge of the thermodynamic and morphological properties of coal associated with rapid heating decomposition pathways is essential to progress in coal utilization technology. Specifically, knowledge of the heat of devolatilization, surface area and density of coal as a function of rank characteristics, temperature and extent of devolatilization in the context of rapid heating conditions is required both, for the fundamental determination of kinetic parameters of coal devolatilization, and to refine existing devolatilization sub-models used in comprehensive coal combustion codes. The objective of this research is to obtain data on the thermodynamic properties and morphology of coal under conditions of rapid heating. Specifically, the total heat of devolatilization, external surface area, BET surface area and true density will be measured for representative coal samples. In addition, for one coal, the contribution of each of the following components to the overall heat of devolatilization will be measured: the specific heat of coal/char during devolatilization, the heat of thermal decomposition of the coal, the specific heat capacity of tars, and the heat of vaporization of tars. Calibration of the heated grid calorimeter (Task 2) was completed this reporting period. Several refinements to the heated grid apparatus have been implemented which allow quantitative determination of sample heat capacity at high heating rates.

  18. Advanced Coal-Based Power Generations

    NASA Technical Reports Server (NTRS)

    Robson, F. L.

    1982-01-01

    Advanced power-generation systems using coal-derived fuels are evaluated in two-volume report. Report considers fuel cells, combined gas- and steam-turbine cycles, and magnetohydrodynamic (MHD) energy conversion. Presents technological status of each type of system and analyzes performance of each operating on medium-Btu fuel gas, either delivered via pipeline to powerplant or generated by coal-gasification process at plantsite.

  19. Thermodynamic properties of pulverized coal during rapid heating devolatilization processes; Quarterly progress report, July--September 1993

    SciTech Connect

    Proscia, W M; Freihaut, J D

    1993-12-01

    The objective of this research is to obtain data on the thermodynamic properties and morphology of coal under conditions of rapid heating. Specifically, the total heat of devolatilization, external surface area, BET surface area and true density will be measured for representative coal samples. The coal ranks to be investigated will include a high volatile A bituminous (PSOC 1451D) and a low volatile bituminous (PSOC 1516D). An anthracite (PSOC 1468) will be used as a non-volatile coal reference. In addition, for one coal, the contribution of each of the following components to the overall heat of devolatilization, the heat of thermal decomposition of the coal, the specific heat capacity of tars, and the heat of vaporization of tars. Partial results on some of the tasks are given.

  20. The demonstration of an advanced cyclone coal combustor, with internal sulfur, nitrogen, and ash control for the conversion of a 23 MMBtu/hour oil fired boiler to pulverized coal

    SciTech Connect

    Zauderer, B.; Fleming, E.S.

    1991-08-30

    The project objective was to demonstrate a technology which can be used to retrofit oil/gas designed boilers, and conventional pulverized coal fired boilers to direct coal firing, by using a patented sir cooled coal combustor that is attached in place of oil/gas/coal burners. A significant part of the test effort was devoted to resolving operational issues related to uniform coal feeding, efficient combustion under very fuel rich conditions, maintenance of continuous slag flow and removal from the combustor, development of proper air cooling operating procedures, and determining component materials durability. The second major focus of the test effort was on environmental control, especially control of SO{sub 2} emissions. By using staged combustion, the NO{sub x} emissions were reduced by around 3/4 to 184 ppmv, with further reductions to 160 ppmv in the stack particulate scrubber. By injection of calcium based sorbents into the combustor, stack SO{sub 2} emissions were reduced by a maximum of of 58%. (VC)

  1. Thermodynamic properties of pulverized coal during rapid heating devolatilization processes. Quarterly progress report, January--March 1993

    SciTech Connect

    Proscia, W.M.; Freihaut, J.D.

    1993-07-01

    Knowledge of the thermodynamic and morphological properties of coal associated with rapid heating decomposition pathways is essential to progress in coal utilization technology. Specifically, knowledge of the heat of devolatilization, surface area and density of coal as a function of rank characteristics, temperature and extent of devolatilization in the context of rapid heating conditions is required both, for the fundamental determination of kinetic parameters of coal devolatilization, and to refine existing devolatilization sub-models used in comprehensive coal combustion codes. The objective of this research is to obtain data on the thermodynamic properties and morphology of coal under conditions of rapid heating. Specifically, the total heat of devolatilization, external surface area, BET surface area and true density will be measured for representative coal samples. In addition, for one coal, the contribution of each of the following components to the overall heat of devolatilization will be measured: the specific heat of coal/char during devolatilization, the heat of thermal decomposition of the coal, the specific heat capacity of tars, and the heat of vaporization of tars. Morphological characterization of the parent coal samples has been completed by the University of Pittsburgh. Results are presented for true density, CO{sub 2} surface area, mercury porosimetry, and particle size and shape measurements using image analysis. The heat of thermal decomposition of PSOC 1451D (Task 5) will be calculated from the data reported here. The Task 10 effort, Morphological Characterization of Coal/Char Samples as a Function of Extent of Devolatilization, will continue at the University of Pittsburgh. Work will focus on measurement of the morphological characteristics of the char samples as a function of extent of reaction.

  2. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan

    2002-04-15

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), and up to 5500 psi with emphasis upon 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced

  3. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman

    2002-07-15

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to

  4. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman

    2003-01-20

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to

  5. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman

    2002-10-15

    The principal objective of this project is to develop materials technology for use in ultrasupercritical (USC) plant boilers capable of operating with 760 C (1400 F), 35 MPa (5000 psi) steam. In the 21st century, the world faces the critical challenge of providing abundant, cheap electricity to meet the needs of a growing global population while at the same time preserving environmental values. Most studies of this issue conclude that a robust portfolio of generation technologies and fuels should be developed to assure that the United States will have adequate electricity supplies in a variety of possible future scenarios. The use of coal for electricity generation poses a unique set of challenges. On the one hand, coal is plentiful and available at low cost in much of the world, notably in the U.S., China, and India. Countries with large coal reserves will want to develop them to foster economic growth and energy security. On the other hand, traditional methods of coal combustion emit pollutants and CO{sub 2} at high levels relative to other generation options. Maintaining coal as a generation option in the 21st century will require methods for addressing these environmental issues. This project has established a government/industry consortium to undertake a five-year effort to evaluate and develop of advanced materials that allow the use of advanced steam cycles in coal-based power plants. These advanced cycles, with steam temperatures up to 760 C, will increase the efficiency of coal-fired boilers from an average of 35% efficiency (current domestic fleet) to 47% (HHV). This efficiency increase will enable coal-fired power plants to generate electricity at competitive rates (irrespective of fuel costs) while reducing CO{sub 2} and other fuel-related emissions by as much as 29%. Success in achieving these objectives will support a number of broader goals. First, from a national prospective, the program will identify advanced materials that will make it possible to

  6. Study of the mineral matter distribution in pulverized fuel coals with respect to slag deposit formation in boiler furnaces. Phase 1. Final report, 1 April 1976-30 June 1980

    SciTech Connect

    Austin, L.G..; Moza, A.K.; Abbott, M.F.; Singh, S.N.; Trimarchi, T.J.

    1980-07-01

    The work reported here is aimed at understanding the initiation of upper wall slag deposits in pulverized coal fired utility boilers, and characterizing pulverized coals for the mineral elements of significance. A scanning electron microscope with x-ray fluorescence capability, under computer control, has been used to analyze individual coal particles for the elements Si, Al, Ca, Fe and S. The required software for these analyses has been developed, as have suitable sample preparation techniques. The results show many different types of particles to exist in pulverized coal, some of which are likely to be bad-acting in terms of slagging. A test has been developed to study the sticking of melted pellets of ash or mineral matter dropped onto a metal substrate held at a controlled temperature. It was found that for a given drop composition and substrate material there is a substrate temperature below which the drop will not adhere. At higher substrate temperatures the strength of adhesion increases logarithmically. Sticking appears to be a function of the oxidation of the surface or of alkalies deposited on the surface. If the drop composition is such that material absorbed from the substrate fluxes the drop-substrate interface, then the apparent contact angle is reduced and sticking is enhanced, and vice-versa. A small-scale pulverized coal furnace designed to give a uniform temperature-time history for each particle was reconstructed and tested. Water-cooled probes were found to give the most accurate control of initial probe temperature. Deposits initiate on the probe in a few minutes, and the fall of probe temperature can be used to indicate the growth of deposit. Systematic investigation of the particles initiating the deposit have not yet been performed.

  7. Pulverized coal firing of aluminum melting furnaces. Final report. [Sulfide capacity of various slags in given temperature range

    SciTech Connect

    Stewart, D.L. Jr.; Dastolfo, L.E. Jr.; DeYoung, D.H.

    1984-04-01

    Significant progress has been achieved in the development of a desulfurizing coal combustion process by the Aluminum Company of America (Alcoa) in a research program funded by the United States Department of Energy. Conceptually, high sulfur coal is burned with additives in a staged cyclone combustor, such that sufficient sulfur to obviate products of combustion (POC) scrubbing is retained in the slag by-product. Bench scale studies conducted during the program have shown that 70% of the sulfur (2.65% sulfur coal) reports to the slag at equilibrium through a 25% addition of iron ore to the coal. Results obtained correlate with published data for similar slag at higher temperatures. In pilot scale combustion tests, equilibrium levels of coal sulfur were retained by the slag (11 to 14%). Equilibrium sulfur capture was limited by low particulate retention and operating temperature higher than optimal. Cost estimates for implementation of the process are included in this report. 28 references, 39 figures, 58 tables.

  8. CO-FIRING COAL: FEEDLOT AND LITTER BIOMASS (CFB AND CLB) FUELS IN PULVERIZED FUEL AND FIXED BED BURNERS

    SciTech Connect

    Kalyan Annamalai; John Sweeten; Saqib Mukhtar; Ben Thein; Gengsheng Wei; Soyuz Priyadarsan; Senthil Arumugam; Kevin Heflin

    2003-08-28

    Intensive animal feeding operations create large amounts of animal waste that must be safely disposed of in order to avoid environmental degradation. Cattle feedlots and chicken houses are two examples. In feedlots, cattle are confined to small pens and fed a high calorie grain-diet diet in preparation for slaughter. In chicken houses, thousands of chickens are kept in close proximity. In both of these operations, millions of tons of manure are produced every year. The manure could be used as a fuel by mixing it with coal in a 90:10 blend and firing it in an existing coal suspension fired combustion systems. This technique is known as co-firing, and the high temperatures produced by the coal will allow the biomass to be completely combusted. Reburn is a process where a small percentage of fuel called reburn fuel is injected above the NO{sub x} producing, conventional coal fired burners in order to reduce NO{sub x}. The manure could also be used as reburn fuel for reducing NO{sub x} in coal fired plants. An alternate approach of using animal waste is to adopt the gasification process using a fixed bed gasifier and then use the gases for firing in gas turbine combustors. In this report, the cattle manure is referred to as feedlot biomass (FB) and chicken manure as litter biomass (LB). The report generates data on FB and LB fuel characteristics. Co-firing, reburn, and gasification tests of coal, FB, LB, coal: FB blends, and coal: LB blends and modeling on cofiring, reburn systems and economics of use of FB and LB have also been conducted. The biomass fuels are higher in ash, lower in heat content, higher in moisture, and higher in nitrogen and sulfur (which can cause air pollution) compared to coal. Small-scale cofiring experiments revealed that the biomass blends can be successfully fired, and NO{sub x} emissions will be similar to or lower than pollutant emissions when firing coal. Further experiments showed that biomass is twice or more effective than coal when

  9. Industry perspectives on increasing the efficiency of coal-fired power generation

    SciTech Connect

    Torrens, I.M.; Stenzel, W.C.

    1997-12-31

    Independent power producers will build a substantial fraction of expected new coal-fired power generation in developing countries over the coming decades. To reduce perceived risk and obtain financing for their projects, they are currently building and plan to continue to build subcritical coal-fired plants with generating efficiency below 40%. Up-to-date engineering assessment leads to the conclusion that supercritical generating technology, capable of efficiencies of up to 45%, can produce electricity at a lower total cost than conventional plants. If such plants were built in Asia over the coming decades, the savings in carbon dioxide emissions over their lifetime would be measured in billions of tons. IPPs perceive supercritical technology as riskier and higher cost than conventional technology. The truth needs to be confirmed by discussions with additional experienced power engineering companies. Better communication among the interested parties could help to overcome the IPP perception issue. Governments working together with industry might be able to identify creative financing arrangements which can encourage the use of more efficient pulverized clean coal technologies, while awaiting the commercialization of advanced clean coal technologies like gasification combined cycle and pressurized fluidized bed combustion.

  10. Mercury emission and speciation of coal-fired power plants in China

    NASA Astrophysics Data System (ADS)

    Wang, S. X.; Zhang, L.; Li, G. H.; Wu, Y.; Hao, J. M.; Pirrone, N.; Sprovieri, F.; Ancora, M. P.

    2010-02-01

    Comprehensive field measurements are needed to understand the mercury emissions from Chinese power plants and to improve the accuracy of emission inventories. Characterization of mercury emissions and their behavior were measured in six typical coal-fired power plants in China. During the tests, the flue gas was sampled simultaneously at inlet and outlet of Selective Catalytic Reduction (SCR), electrostatic precipitators (ESP), and flue gas desulfurization (FGD) using the Ontario Hydro Method (OHM). The pulverized coal, bottom ash, fly ash and gypsum were also sampled in the field. Mercury concentrations in coal burned in the measured power plants ranged from 17 to 385 μg/kg. The mercury mass balances for the six power plants varied from 87 to 116% of the input coal mercury for the whole system. The total mercury concentrations in the flue gas from boilers were at the range of 1.92-27.15 μg/m3, which were significantly related to the mercury contents in burned coal. The mercury speciation in flue gas right after the boiler is influenced by the contents of halogen, mercury, and ash in the burned coal. The average mercury removal efficiencies of ESP, ESP plus wet FGD, and ESP plus dry FGD-FF systems were 24%, 73% and 66%, respectively, which were similar to the average removal efficiencies of pollution control device systems in other countries such as US, Japan and South Korea. The SCR system oxidized 16% elemental mercury and reduced about 32% of total mercury. Elemental mercury, accounting for 66-94% of total mercury, was the dominant species emitted to the atmosphere. The mercury emission factor was also calculated for each power plant.

  11. Mercury emission and speciation of coal-fired power plants in China

    NASA Astrophysics Data System (ADS)

    Wang, S.; Zhang, L.; Li, G.; Wu, Y.; Hao, J.; Pirrone, N.; Sprovieri, F.; Ancora, M. P.

    2009-11-01

    Comprehensive field measurements are needed to understand the mercury emissions from Chinese power plants and to improve the accuracy of emission inventories. Characterization of mercury emissions and their behavior were measured in six typical coal-fired power plants in China. During the tests, the flue gas was sampled simultaneously at inlet and outlet of selective catalyst reduction (SCR), electrostatic precipitators (ESP), and flue gas desulfurization (FGD) using the Ontario Hydro Method (OHM). The pulverized coal, bottom ash, fly ash and gypsum were also sampled in the field. Mercury concentrations in coal burned in the measured power plants ranged from 17 to 385 μg/kg. The mercury mass balances for the six power plants varied from 87 to 116% of the input coal mercury for the whole system. The total mercury concentrations in the flue gas from boilers were at the range of 1.92-27.15 μg/m3, which were significantly related to the mercury contents in burned coal. The mercury speciation in flue gas right after the boiler is influenced by the contents of halogen, mercury, and ash in the burned coal. The average mercury removal efficiencies of ESP, ESP plus wet FGD, and ESP plus dry FGD-FF systems were 24%, 73% and 66%, respectively, which were similar to the average removal efficiencies of pollution control device systems in other countries such as US, Japan and South Korea. The SCR system oxidized 16% elemental mercury and reduced about 32% of total mercury. Elemental mercury, accounting for 66-94% of total mercury, was the dominant species emitted to the atmosphere. The mercury emission factor was also calculated for each power plant.

  12. Coal and biomass to fuels and power.

    PubMed

    Williams, Robert H; Liu, Guangjian; Kreutz, Thomas G; Larson, Eric D

    2011-01-01

    Systems with CO(2) capture and storage (CCS) that coproduce transportation fuels and electricity from coal plus biomass can address simultaneously challenges of climate change from fossil energy and dependence on imported oil. Under a strong carbon policy, such systems can provide competitively clean low-carbon energy from secure domestic feedstocks by exploiting the negative emissions benefit of underground storage of biomass-derived CO(2), the low cost of coal, the scale economies of coal energy conversion, the inherently low cost of CO(2) capture, the thermodynamic advantages of coproduction, and expected high oil prices. Such systems require much less biomass to make low-carbon fuels than do biofuels processes. The economics are especially attractive when these coproduction systems are deployed as alternatives to CCS for stand-alone fossil fuel power plants. If CCS proves to be viable as a major carbon mitigation option, the main obstacles to deployment of coproduction systems as power generators would be institutional.

  13. TRACE METAL TRANSFORMATION MECHANISMS DURING COAL COMBUSTION

    EPA Science Inventory

    The article reviews mechanisms governing the fate of trace metals during coal combustion and presents new theoretical results that interpret existing data. Emphasis is on predicting the size-segregated speciation of trace metals in pulverized-coal-fired power plant effluents. Thi...

  14. TRACE METAL TRANSFORMATION MECHANISMS DURING COAL COMBUSTION

    EPA Science Inventory

    The article reviews mechanisms governing the fate of trace metals during coal combustion and presents new theoretical results that interpret existing data. Emphasis is on predicting the size-segregated speciation of trace metals in pulverized-coal-fired power plant effluents. Thi...

  15. Assessment of pulverized-coal-fired combustion performance: Final report for the period September 1980--September 1983

    SciTech Connect

    Richter, W.F.; Clark, W.; Pohl, J.H.; Payne, R.

    1987-06-01

    The purpose of this program was to evaluate an engineering analysis procedure which could be used to assess the impact on thermal performance of converting gas and oil fired equipment to coal. The program consisted of four major tasks: (1) Engineering Analysis. The objective was to evaluate currently available models which could be used to predict combustor performance and to define a procedure which could be used to assess the impact of a coal firing in a boiler or furnace; (2) Reactor Studies. The purpose was to evaluate, under controlled conditions, the radiative properties of fly ash clouds; (3) Pilot Scale Experiments. This involved a combustion trial with gas and coals which were burned at 0.7 /times/ 10/sup 6/ Btu/hr in a pilot-scale combustor. The purpose was to verify and supplement the results of the small-scale reactor studies on the radiant properties of coal flames at larger scale; (4) Reporting. Engineering analysis procedures were used to identify those fuels related properties which had a major impact on the thermal performance of furnaces. The major result of the study is that thermal performance of coal-fired furnaces is dominated by the formation of fly ash deposits on the heat transfer surfaces. The key parameters which influence thermal performance are: thickness, thermal conductivity, and surface emissivity or absorptivity. 105 refs., 170 figs., 29 tabs.

  16. Building ceramics with an addition of pulverized combustion fly ash from the thermal power plant Nováky

    NASA Astrophysics Data System (ADS)

    Húlan, Tomáš; Trník, Anton; Medved, Igor; Štubňa, Igor; Kaljuvee, Tiit

    2016-07-01

    Pulverized combustion fly ash (PFA) from the Power plant Nováky (Slovakia) is analyzed for its potential use in the production of building ceramics. Three materials are used to prepare the mixtures: illite-rich clay (IRC), PFA and IRC fired at 1000 °C (called grog). The mixtures contain 60 % of IRC and 40 % of a non-plastic compound (grog or PFA). A various amount of the grog is replaced by PFA and the effect of this substitution is studied. Thermal analyses (TGA, DTA, thermodilatometry, and dynamical thermomechanical analysis) are used to analyze the processes occurring during firing. The flexural strength and thermal conductivity are determined at room temperature after firing in the temperature interval from 800 to 1100 °C. The results show that an addition of PFA slightly decreases the flexural strength. The thermal conductivity and porosity are practically unaffected by the presence of PFA. Thus, PFA from the Power plant Nováky is a convenient non-plastic component for manufacturing building ceramics.

  17. Radiation/turbulence interactions in pulverized-coal flames. Second year technical progress report, September 30, 1994--September 30, 1995

    SciTech Connect

    Menguec, M.P.; McDonough, J.M.; Manickavsagam, S.; Mukerji, S.; Wang, D.; Ghosal, S.; Swabb, S.

    1995-12-31

    Our goal in this project is to investigate the interaction of radiation and turbulence in coalfired laboratory scale flames and attempt to determine the boundaries of the ``uncertainty domain`` in Figure 3 more rigorously. We have three distinct objectives: (1) To determine from experiments the effect of turbulent fluctuations on the devolatilization/pyrolysis of coal particles and soot yield, and to measure the change in the ``effective`` radiative properties of particulates due to turbulence interactions; (2) To perform local small-scale simulations to investigate the radiation-turbulence interactions in coal-fired flames starting from first principles; and (3) To develop a thorough and rigorous, but computationally practical, turbulence model for coal flames, starting from the experimental observations and small scale simulations.

  18. Screening and life-cycle cost models for new pulverized-coal heating plants: An integrated computer-based module for the central heating plant economic evaluation program (CHPECON). Final report

    SciTech Connect

    Sheng, R.; Kinast, J.A.; Biederman, R.; Blazek, C.F.; Lin, M.C.

    1995-07-01

    Public Law 99-190 requires the Department of Defense (DOD) to increase the use of coal for steam generation, but DOD also has an obligation to use the most economical fuel. In support of the coal conversion effort, the U.S. Army Construction Engineering Research Laboratories (USACERL) has been tasked to develop a series of screening and life-cycle cost models to determine when and where specific coal-combustion technologies can economically be implemented in Army central heating plants. This report documents a pulverized coal-fired boiler analysis model, part of the USACERL-developed Central Heating Plant Economics model (CHPECON). The model is divided into two parts. A preliminary screening model contains options for evaluating new heating plants and cogeneration facilities fueled with pulverized coal, as well as the previous options. A cost model uses the entries provided by the screening model to provide a conceptual facility design, capital (installed) costs of the facility, operation and maintenance costs over the life of the facility, and life-cycle costs. Using these numbers the model produces a summary value for the total life-cycle cost of the plant, and a levelized cost of service.

  19. Behavior study of trace elements in pulverized lignite, bottom ash, and fly ash of Amyntaio power station, Greece.

    PubMed

    Megalovasilis, Pavlos; Papastergios, Georgios; Filippidis, Anestis

    2013-07-01

    The Kozani-Ptolemais-Amyntaio basin constitutes the principal coal field of Greece. Approximately 50% of the total power production of Greece is generated by five power stations operating in the area. Lignite samples, together with the corresponding fly ash and bottom ash were collected, over a period of 3 months, from the power plant of Amyntaio and analyzed for their content in 16 trace elements. The results indicate that Y, Nb, U, Rb, Zr, Ni, Pb, Ba, Zn, Sr, Cu, and Th demonstrate an organic affinity during the combustion of lignite, while V has an inorganic affinity. Three elements (Co, Cr, and Sc) show an intermediate affinity.

  20. Study of a blast-furnace smelting technology which involves the injection of pulverized-coal fuel, natural gas, and an oxygen-enriched blast into the hearth

    SciTech Connect

    Ryzhenkov, A.N.; Yaroshevskii, S.L.; Zamuruev, V.P.; Popov, V.E.; Afanas'eva, Z.K.

    2006-05-15

    Studies were made of features of a blast-furnace smelting technology that involves the injection of natural gas (NG), oxygen (O{sub 2}) and pulverized-coal fuel (PCF) into the hearth. The technology has been implemented in the compensation and overcompensation regimes, which has made it possible to maintain or improve the gas dynamics of the furnace, the conditions for the reduction of iron oxides, the heating of the charge, and PCF combustion in the tuyere zone as PCF consumption is increased and coke use is decreased. Under the given conditions, with the blast having an oxygen content of 25.64-25.7%, the hearth injection of 131-138 kg PCF and 65-69 m{sup 3} NG for each ton of pig iron has made it possible to reduce coke consumption by 171-185 kg/ton pig (30.2-32.7%), reduce the consumption of comparison fuel by 36-37 kg/ton (5.2-5.3%), and lower the production cost of the pig iron by 43-49 hryvnas/ton (3.7-6.4%). Here, furnace productivity has increased 3.8-6.5%, while the quality of the conversion pig iron remains the same as before. Measures are being implemented to further increase the level and efficiency of PCF use.

  1. COMPARISON OF PARTICLE SIZE DISTRIBUTIONS AND ELEMENTAL PARTITIONING FROM THE COMBUSTION OF PULVERIZED COAL AND RESIDUAL FUEL OIL

    EPA Science Inventory

    The paper gives results of experimental efforts in which three coals and a residual fuel oil were combusted in three different systems simulating process and utility boilers. Particloe size distributions (PSDs) were determined using atmospheric and low-pressure impaction, electr...

  2. COMPARISON OF PARTICLE SIZE DISTRIBUTIONS AND ELEMENTAL PARTITIONING FROM THE COMBUSTION OF PULVERIZED COAL AND RESIDUAL FUEL OIL

    EPA Science Inventory

    The paper gives results of experimental efforts in which three coals and a residual fuel oil were combusted in three different systems simulating process and utility boilers. Particloe size distributions (PSDs) were determined using atmospheric and low-pressure impaction, electr...

  3. Reactivity of pulverized coals during combustion catalyzed by CeO{sub 2} and Fe{sub 2}O{sub 3}

    SciTech Connect

    Gong, Xuzhong; Guo, Zhancheng; Wang, Zhi

    2010-02-15

    Effects of CeO{sub 2} and Fe{sub 2}O{sub 3} on combustion reactivity of several fuels, including three ranks of coals, graphite and anthracite chars, were investigated using thermo-gravimetric analyzer. The results indicated that the combustion reactivity of all the samples except lignite was improved with CeO{sub 2} or Fe{sub 2}O{sub 3} addition. It was interesting to note that the ignition temperatures of anthracite were decreased by 50 C and 53 C, respectively, with CeO{sub 2} and Fe{sub 2}O{sub 3} addition and that its combustion rates were increased to 15.4%/min and 12.2%/min. Ignition temperatures of lignite with CeO{sub 2} and Fe{sub 2}O{sub 3} addition were 250 C and 226 C, and the combustion rates were 12.8% and 19.3%/min, respectively. When compared with those of lignite without catalysts, no obvious catalytic effects of the two catalysts on its combustion reactivity were revealed. The results from the combustion of the three rank pulverized coals catalyzed by CeO{sub 2} and Fe{sub 2}O{sub 3} indicated significant effects of the two catalysts on fixed carbon combustion. And it was found that the higher the fuel rank, the better the catalytic effect. The results of combustion from two kinds of anthracite chars showed obvious effects of anthracite pyrolysis catalyzed by CeO{sub 2} and Fe{sub 2}O{sub 3} on its combustion reactivity. (author)

  4. U.S. Coal Power Project Database

    SciTech Connect

    2007-10-15

    The database represents an inventory of coal power projects under development in the U.S. The database is designed to provide a concise overview of the current status of domestic projects (118 as of 1 Oct 2007). The database contains key project data on coal power plants currently being evaluated, developed, or constructed. It is of value to anyone interested in tracking coal power development including utilities, power project developers, equipment manufacturers, pipefitters and other vendors, investment banks, regulators, consultants, and analysts. The database is a Microsoft Excel spreadsheet which enables users to easily and quickly search for projects of interest by developer, technology, location, size, cost, status, or other characteristics. The database is updated as project specifics change to ensure that information is kept timely. Updates are provided via email on a monthly basis as part of an annual subscription. Database fields include: developer, owner, project name and description, location, technology, capacity, investment cost, proposed in-service date, status, air quality permit, and CPCN/siting approval.

  5. The Development of Power Technologies for Low-Grade Coal

    NASA Astrophysics Data System (ADS)

    Basu, K.

    Beneficiation of Indian coal and operation of power plants with imported coal will improve the efficiency of power generation to some extent but they will not satisfy overall future requirements of pollution control and conservation of energy. Therefore, there is a need to adopt new clean coal technologies.

  6. Numerical simulation of ash vaporization during pulverized coal combustion in the laboratory-scale single-burner furnace

    SciTech Connect

    Jiancai Sui; Minghou Xu; Jihua Qiu; Yu Qiao; Yun Yu; Xiaowei Liu; Xiangpeng Gao

    2005-08-01

    CFD tools have been developed to effectively simulate complex, reacting, multiphase flows that exist in utility boilers. In this paper, a model of ash vaporization was established and integrated into a self-developed CFD code to predict ash vaporization in the coal combustion process. Experimental data from a single-particle combustion was used to validate the above model. The calibrated model was then applied to simulate the ash vaporization in a 92.9 kW laboratory-scale single-burner furnace. The effects of different combustion conditions, including air staging, on the ash vaporization were investigated. The results showed that the fraction of ash vaporization is mostly sensitive to coal particle temperature. Ash vaporization primarily occurred after a short interval along the coal particle trajectories when the particle temperatures increased to 1800 K. Air staging influenced the ash vaporization by changing the gas temperature distribution in the furnace. The simulation results showed that the more extreme the staging condition, the lower the overall peak temperature, and hence the lower the amount of ash vaporization. 26 refs., 9 figs.

  7. Microfine coal firing results from a retrofit gas/oil-designed industrial boiler

    SciTech Connect

    Patel, R.; Borio, R.W.; Liljedahl, G.

    1995-11-01

    Under US Department of Energy, Pittsburgh Energy Technology Center (PETC) support, the development of a High Efficiency Advanced Coal Combustor (HEACC) has been in progress since 1987 at the ABB Power Plant Laboratories. The initial work on this concept produced an advanced coal firing system that was capable of firing both water-based and dry pulverized coal in an industrial boiler environment.

  8. Comparison of particle size distributions and elemental partitioning from the combustion of pulverized coal and residual fuel oil.

    PubMed

    Linak, W P; Miller, C A; Wendt, J O

    2000-08-01

    U.S. Environmental Protection Agency (EPA) research examining the characteristics of primary PM generated by the combustion of fossil fuels is being conducted in efforts to help determine mechanisms controlling associated adverse health effects. Transition metals are of particular interest, due to the results of studies that have shown cardiopulmonary damage associated with exposure to these elements and their presence in coal and residual fuel oils. Further, elemental speciation may influence this toxicity, as some species are significantly more water-soluble, and potentially more bio-available, than others. This paper presents results of experimental efforts in which three coals and a residual fuel oil were combusted in three different systems simulating process and utility boilers. Particle size distributions (PSDs) were determined using atmospheric and low-pressure impaction as well as electrical mobility, time-of-flight, and light-scattering techniques. Size-classified PM samples from this study are also being utilized by colleagues for animal instillation experiments. Experimental results on the mass and compositions of particles between 0.03 and > 20 microns in aerodynamic diameter show that PM from the combustion of these fuels produces distinctive bimodal and trimodal PSDs, with a fine mode dominated by vaporization, nucleation, and growth processes. Depending on the fuel and combustion equipment, the coarse mode is composed primarily of unburned carbon char and associated inherent trace elements (fuel oil) and fragments of inorganic (largely calcium-alumino-silicate) fly ash including trace elements (coal). The three coals also produced a central mode between 0.8- and 2.0-micron aerodynamic diameter. However, the origins of these particles are less clear because vapor-to-particle growth processes are unlikely to produce particles this large. Possible mechanisms include the liberation of micron-scale mineral inclusions during char fragmentation and burnout

  9. Coal gasification power plant and process

    DOEpatents

    Woodmansee, Donald E.

    1979-01-01

    In an integrated coal gasification power plant, a humidifier is provided for transferring as vapor, from the aqueous blowdown liquid into relatively dry air, both (I) at least a portion of the water contained in the aqueous liquid and (II) at least a portion of the volatile hydrocarbons therein. The resulting humidified air is advantageously employed as at least a portion of the hot air and water vapor included in the blast gas supplied via a boost compressor to the gasifier.

  10. Combined oil gun and coal guide for power plant boilers

    SciTech Connect

    Wiest, M.R.

    1990-08-28

    This paper discusses apparatus for introducing fuel into the combustion chamber of a power plant boiler. It comprises a coal guide; a coal disperser; tubular disperser support means; an oil gun; first actuator means; and second actuator means.

  11. 36. Panoramic shot from atop Power Plant, Coal Testing Laboratory ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    36. Panoramic shot from atop Power Plant, Coal Testing Laboratory (left), Aerial Tramway Loading Terminal (center), and Huber Breaker (right) Photograph taken by Joseph E.B. Elliot - Huber Coal Breaker, 101 South Main Street, Ashley, Luzerne County, PA

  12. ENGINEERING DEVELOPMENT OF COAL-FIRED HIGH PERFORMANCE POWER SYSTEMS

    SciTech Connect

    1998-10-01

    A High Performance Power System (HIPPS) is being developed. This system is a coal-fired, combined cycle plant with indirect heating of gas turbine air. Foster Wheeler Development Corporation and a team consisting of Foster Wheeler Energy Corporation, Bechtel Corporation, University of Tennessee Space Institute and Westinghouse Electric Corporation are developing this system. In Phase 1 of the project, a conceptual design of a commercial plant was developed. Technical and economic analyses indicated that the plant would meet the goals of the project which include a 47 percent efficiency (HHV) and a 10 percent lower cost of electricity than an equivalent size PC plant. The concept uses a pyrolyzation process to convert coal into fuel gas and char. The char is fired in a High Temperature Advanced Furnace (HITAF). The HITAF is a pulverized fuel-fired boiler/air heater where steam is generated and gas turbine air is indirectly heated. The fuel gas generated in the pyrolyzer is then used to heat the gas turbine air further before it enters the gas turbine. The project is currently in Phase 2 which includes engineering analysis, laboratory testing and pilot plant testing. Research and development is being done on the HIPPS systems that are not commercial or being developed on other projects. Pilot plant testing of the pyrolyzer subsystem and the char combustion subsystem are being done separately, and after each experimental program has been completed, a larger scale pyrolyzer will be tested at the Power Systems Development Facility (PSDF) in Wilsonville, Al. The facility is equipped with a gas turbine and a topping combustor, and as such, will provide an opportunity to evaluate integrated pyrolyzer and turbine operation. This report addresses the areas of technical progress for this quarter. Preliminary process design was started with respect to the integrated test program at the PSDF. All of the construction tasks at Foster Wheeler's Combustion and Environmental Test

  13. Ignition and Combustion of Pulverized Coal and Biomass under Different Oxy-fuel O2/N2 and O2/CO2 Environments

    NASA Astrophysics Data System (ADS)

    Khatami Firoozabadi, Seyed Reza

    This work studied the ignition and combustion of burning pulverized coals and biomasses particles under either conventional combustion in air or oxy-fuel combustion conditions. Oxy-fuel combustion is a 'clean-coal' process that takes place in O2/CO2 environments, which are achieved by removing nitrogen from the intake gases and recirculating large amounts of flue gases to the boiler. Removal of nitrogen from the combustion gases generates a high CO2-content, sequestration-ready gas at the boiler effluent. Flue gas recirculation moderates the high temperatures caused by the elevated oxygen partial pressure in the boiler. In this study, combustion of the fuels took place in a laboratory laminar-flow drop-tube furnace (DTF), electrically-heated to 1400 K, in environments containing various mole fractions of oxygen in either nitrogen or carbon-dioxide background gases. The experiments were conducted at two different gas conditions inside the furnace: (a) quiescent gas condition (i.e., no flow or inactive flow) and, (b) an active gas flow condition in both the injector and furnace. Eight coals from different ranks (anthracite, semi-snthracite, three bituminous, subbituminous and two lignites) and four biomasses from different sources were utilized in this work to study the ignition and combustion characteristics of solid fuels in O2/N2 or O2/CO2 environments. The main objective is to study the effect of replacing background N2 with CO2, increasing O2 mole fraction and fuel type and rank on a number of qualitative and quantitative parameters such as ignition/combustion mode, ignition temperature, ignition delay time, combustion temperatures, burnout times and envelope flame soot volume fractions. Regarding ignition, in the quiescent gas condition, bituminous and sub-bituminous coal particles experienced homogeneous ignition in both O2/N 2 and O2/CO2 atmospheres, while in the active gas flow condition, heterogeneous ignition was evident in O2/CO 2. Anthracite, semi

  14. Efficiency improvement of thermal coal power plants

    SciTech Connect

    Hourfar, D.

    1996-12-31

    The discussion concerning an increase of the natural greenhouse effect by anthropogenic changes in the composition of the atmosphere has increased over the past years. The greenhouse effect has become an issue of worldwide debate. Carbon dioxide is the most serious emission of the greenhouse gases. Fossil-fired power plants have in the recent past been responsible for almost 30 % of the total CO{sub 2} emissions in Germany. Against this background the paper will describe the present development of CO{sub 2} emissions from power stations and present actual and future opportunities for CO{sub 2} reduction. The significance attached to hard coal as one of today`s prime sources of energy with the largest reserves worldwide, and, consequently, its importance for use in power generation, is certain to increase in the years to come. The further development of conventional power plant technology, therefore, is vital, and must be carried out on the basis of proven operational experience. The main incentive behind the development work completed so far has been, and continues to be, the achievement of cost reductions and environmental benefits in the generation of electricity by increasing plant efficiency, and this means that, in both the short and the long term, power plants with improved conventional technology will be used for environmentally acceptable coal-fired power generation.

  15. ECONOMICS AND FEASIBILITY OF RANKINE CYCLE IMPROVEMENTS FOR COAL FIRED POWER PLANTS

    SciTech Connect

    Richard E. Waryasz; Gregory N. Liljedahl

    2004-09-08

    ALSTOM Power Inc.'s Power Plant Laboratories (ALSTOM) has teamed with the U.S. Department of Energy National Energy Technology Laboratory (DOE NETL), American Electric Company (AEP) and Parsons Energy and Chemical Group to conduct a comprehensive study evaluating coal fired steam power plants, known as Rankine Cycles, equipped with three different combustion systems: Pulverized Coal (PC), Circulating Fluidized Bed (CFB), and Circulating Moving Bed (CMB{trademark}). Five steam cycles utilizing a wide range of steam conditions were used with these combustion systems. The motivation for this study was to establish through engineering analysis, the most cost-effective performance potential available through improvement in the Rankine Cycle steam conditions and combustion systems while at the same time ensuring that the most stringent emission performance based on CURC (Coal Utilization Research Council) 2010 targets are met: > 98% sulfur removal; < 0.05 lbm/MM-Btu NO{sub x}; < 0.01 lbm/MM-Btu Particulate Matter; and > 90% Hg removal. The final report discusses the results of a coal fired steam power plant project, which is comprised of two parts. The main part of the study is the analysis of ten (10) Greenfield steam power plants employing three different coal combustion technologies: Pulverized Coal (PC), Circulating Fluidized Bed (CFB), and Circulating Moving Bed (CMB{trademark}) integrated with five different steam cycles. The study explores the technical feasibility, thermal performance, environmental performance, and economic viability of ten power plants that could be deployed currently, in the near, intermediate, and long-term time frame. For the five steam cycles, main steam temperatures vary from 1,000 F to 1,292 F and pressures from 2,400 psi to 5,075 psi. Reheat steam temperatures vary from 1,000 F to 1,328 F. The number of feedwater heaters varies from 7 to 9 and the associated feedwater temperature varies from 500 F to 626 F. The main part of the study

  16. Radiative heat transfer in pulverized-coal-fired boilers: Development of the absorptive/reflective character of initial ash deposits

    SciTech Connect

    Richards, G.H.; Harb, J.N.; Baxter, L.L.; Bhattacharya, S.; Gupta, R.P.; Wall, T.F.

    1994-02-01

    Emission Fourier transform infrared (FTIR) spectroscopy data provide in situ, time-resolved, spectral emissivity measurements for ash deposits generated from two US Powder River Basin coals under realistic combustion conditions. The first three hours of deposit growth on a tube in cross flow in Sandia`s Multifuel Combustor detail the development of surface emissivity with time. Measured emissivities vary significantly with wavelength, reflecting the influence of the physical, chemical, and optical properties of the deposit. At long wavelengths (>7{mu}m), emission bands exhibit characteristics of sulfates and silicates. The spectral emissivity measured in this region approaches a steady value, indicating that the deposit becomes opaque. In contrast, deposits are not opaque at shorter wavelengths where the measured emissivity is influenced by the properties of the underlying metal surface. Theoretical predictions of the emissivity of a particulate layer were performed and results are compared to the measured values. The theory adequately predicts the general features of spectral variation of the emissivity. The predicted trends in emissivity with particle size and deposit composition are also consistent with experimental observations. Total (Planck-weighted) emissivities are calculated from the measured spectral values for the deposits at flame temperatures. They increase with time from the clean tube value (0.2 to 0.3) to values typical of deposits formed from western US coals (0.45 to 0.55). The total absorptivities are also calculated based on wall temperatures and found to be somewhat lower than the corresponding emissivities (0.30 to 0.37). In all cases, the ash deposits exhibit more reflective behavior than deposits generated from most eastern US coals with emissivities of the order of 0.7 to 0.9.

  17. Coal pump

    DOEpatents

    Bonin, John H.; Meyer, John W.; Daniel, Jr., Arnold D.

    1983-01-01

    A device for pressurizing pulverized coal and circulating a carrier gas is disclosed. This device has utility in a coal gasification process and eliminates the need for a separate collection hopper and eliminates the separate compressor.

  18. Co-combustion of coal and biomass in pulverized fuel and fluidized bed systems -- Activities and research in Europe

    SciTech Connect

    Hein, K.R.G.; Spliethoff, H.

    1999-07-01

    Biomass or sewage sludge utilized as additional fuel in coal combustion systems has consequences on combustion behavior, emissions, corrosion, and residual matter. Therefore, at the beginning of 1993 the European Union within the frame of the APAS program launched a project called ``Combined Combustion of Biomass/Sewage Sludge and Coal''. Within this project, the effects of burning sewage sludge and agricultural residuals such as straw and manure as well as specially grown energy plants in combination with coals of various ranks and origin were studied for the most common large-scale systems in order to establish both the optimum and the technically achievable process modifications necessary for co-combustion. Based on the experience of the APAS program, the objective of a further EU-co-funded project titled ``Operational problems, trace emissions and by-product management for industrial biomass co-combustion'' was to concentrate the research effort on the problem areas like slagging, fouling, corrosion, ash utilization and trace emissions for different co-combustion systems and carefully investigate technical options to avoid these negative effects. The solution of these technical problems is essential for a technically and economically feasible and environmentally advantageous co-combustion and will promote a widespread utilization of existing biomass resources. The project provides a comparison of different biomass co-utilization concepts with regard to fouling, slagging, corrosion, ash utilization and trace emissions. In detail the project incorporated biofuels like wood, wood pulp, bark, straw, wood matter from pressed olive stones and sewage sludge. The major operational problems like slagging, fouling and corrosion were investigated in both PF and CFB units of various scales. Finally the effect of co-combustion on the by-product management - handling, utilization and disposal are evaluated and compared with a pure coal or pure biomass combustion system

  19. Duquesne Light Company`s modifications for nitric oxide RACT compliance on a 200 MW face fired pulverized coal unit

    SciTech Connect

    Breen, B.P.; Bionda, J.P.; Gabrielson, J.E.; Hallo, A.; Gretz, G.F.

    1996-12-31

    This paper discusses the results of a research test program conducted on Duquesne Light Company`s Elrama Unit 4. The program was designed to determine the viability of achieving compliance with the recently enacted PA DER Reasonably Available Control Technology (RACT) regulations. These regulations stipulate presumptive RACT requirements for wall fired boilers which include the installation and operation of low NO{sub x} burners with separated overfire air. Duquesne Light Company contracted Energy Systems Associates (ESA) to aide in the design and testing of a novel low NO{sub x} burner design and separated overfire air system. A three-dimensional computational furnace model was developed by ESA of the Elrama Unit 4 furnace, and a two-dimensional fluid dynamics model was developed of the coal burner. By modifying the coal burners, it has been possible to reduce the nitric oxide emissions by 30% on Unit 4, with minimal impact of the unburned carbon in the ash. The burner modifications create fuel rich streams which are surrounded by air rich zones in the primary flame region, thus staging combustion at the burner. Additional nitric oxide reductions are realized when the combustion is further staged by use of the separated overfire air system.

  20. Modeling of integrated environmental control systems for coal-fired power plants. Final report

    SciTech Connect

    Rubin, E.S.; Salmento, J.S.; Frey, H.C.; Abu-Baker, A.; Berkenpas, M.

    1991-05-01

    The Integrated Environmental Control Model (IECM) was designed to permit the systematic evaluation of environmental control options for pulverized coal-fired (PC) power plants. Of special interest was the ability to compare the performance and cost of advanced pollution control systems to ``conventional`` technologies for the control of particulate, SO{sub 2} and NO{sub x}. Of importance also was the ability to consider pre-combustion, combustion and post-combustion control methods employed alone or in combination to meet tough air pollution emission standards. Finally, the ability to conduct probabilistic analyses is a unique capability of the IECM. Key results are characterized as distribution functions rather than as single deterministic values. (VC)

  1. Modeling of integrated environmental control systems for coal-fired power plants

    SciTech Connect

    Rubin, E.S.; Salmento, J.S.; Frey, H.C.; Abu-Baker, A.; Berkenpas, M.

    1991-05-01

    The Integrated Environmental Control Model (IECM) was designed to permit the systematic evaluation of environmental control options for pulverized coal-fired (PC) power plants. Of special interest was the ability to compare the performance and cost of advanced pollution control systems to conventional'' technologies for the control of particulate, SO{sub 2} and NO{sub x}. Of importance also was the ability to consider pre-combustion, combustion and post-combustion control methods employed alone or in combination to meet tough air pollution emission standards. Finally, the ability to conduct probabilistic analyses is a unique capability of the IECM. Key results are characterized as distribution functions rather than as single deterministic values. (VC)

  2. Coal and nuclear power: Illinois' energy future

    SciTech Connect

    Not Available

    1982-01-01

    This conference was sponsored by the Energy Resources Center, University of Illinois at Chicago; the US Department of Energy; the Illinois Energy Resources Commission; and the Illinois Department of Energy and Natural Resources. The theme for the conference, Coal and Nuclear Power: Illinois' Energy Future, was based on two major observations: (1) Illinois has the largest reserves of bituminous coal of any state and is surpassed in total reserves only by North Dakota, and Montana; and (2) Illinois has made a heavy commitment to the use of nuclear power as a source of electrical power generation. Currently, nuclear power represents 30% of the electrical energy produced in the State. The primary objective of the 1982 conference was to review these two energy sources in view of the current energy policy of the Reagan Administration, and to examine the impact these policies have on the Midwest energy scene. The conference dealt with issues unique to Illinois as well as those facing the entire nation. A separate abstract was prepared for each of the 30 individual presentations.

  3. Reassessing the Efficiency Penalty from Carbon Capture in Coal-Fired Power Plants.

    PubMed

    Supekar, Sarang D; Skerlos, Steven J

    2015-10-20

    This paper examines thermal efficiency penalties and greenhouse gas as well as other pollutant emissions associated with pulverized coal (PC) power plants equipped with postcombustion CO2 capture for carbon sequestration. We find that, depending on the source of heat used to meet the steam requirements in the capture unit, retrofitting a PC power plant that maintains its gross power output (compared to a PC power plant without a capture unit) can cause a drop in plant thermal efficiency of 11.3-22.9%-points. This estimate for efficiency penalty is significantly higher than literature values and corresponds to an increase of about 5.3-7.7 US¢/kWh in the levelized cost of electricity (COE) over the 8.4 US¢/kWh COE value for PC plants without CO2 capture. The results follow from the inclusion of mass and energy feedbacks in PC power plants with CO2 capture into previous analyses, as well as including potential quality considerations for safe and reliable transportation and sequestration of CO2. We conclude that PC power plants with CO2 capture are likely to remain less competitive than natural gas combined cycle (without CO2 capture) and on-shore wind power plants, both from a levelized and marginal COE point of view.

  4. Coal-fired power generaion, new air quality regulations, and future U.S. coal production

    USGS Publications Warehouse

    Attanasi, E.D.; Root, D.H.

    1999-01-01

    Tighter new regulation of stack gas emissions and competition in power generation are driving electrical utilities to demand cleaner, lower sulfur coal. Historical data on sulfur content of produced coals shows little variability in coal quality for individual mines and individual coal-producing counties over relatively long periods of time. If coal-using power generators follow the compliance patterns established in Phase I of the 1990 Clean Air Act Amendments, then the industry's response to the tighter Phase II emissions standards will result in large amounts of coal production shifting from higher sulfur areas to areas with lower cost low sulfur coal. One reason this shift will likely occur is that currently only 30% of U.S. coal-fired electrical generating capacity is equipped with flue-gas scrubbers. In 1995, coal mines in the higher sulfur areas of the Illinois Basin and Northern and Central Appalachia employed 78% of all coal miners (>70,000 miners). A substantial geographical redistribution of the nation's coal supplies will likely lead to economic dislocations that will reach beyond local coal-producing areas.

  5. Potential Flue Gas Impurities in Carbon Dioxide Streams Separated from Coal-fired Power Plants

    EPA Science Inventory

    For geological sequestration of CO2 separated from pulverized coal combustion flue gas, it is necessary to adequately evaluate the potential impacts of flue gas impurities on groundwater aquifers in the case of the CO2 leakage from its storage sites. This s...

  6. Potential Flue Gas Impurities in Carbon Dioxide Streams Separated from Coal-fired Power Plants

    EPA Science Inventory

    For geological sequestration of CO2 separated from pulverized coal combustion flue gas, it is necessary to adequately evaluate the potential impacts of flue gas impurities on groundwater aquifers in the case of the CO2 leakage from its storage sites. This s...

  7. The fate and behavior of mercury in coal-fired power plants.

    PubMed

    Meij, Ruud; Vredenbregt, Leo H J; te Winkel, Henk

    2002-08-01

    For the past 22 years in the Netherlands, the behavior of Hg in coal-fired power plants has been studied extensively. Coal from all over the world is fired in Dutch power stations. First, the Hg concentrations in these coals were measured. Second, the fate of the Hg during combustion was established by performing mass balance studies. On average, 43 +/- 30% of the Hg was present in the flue gases downstream of the electrostatic precipitator (ESP; dust collector). In individual cases, this figure can vary between 1 and 100%. Important parameters are the Cl content of the fuel and the flue gas temperature in the ESP. On average, 54 +/- 24% of the gaseous Hg was removed in the wet flue-gas desulfurization (FGD) systems, which are present at all Dutch coal-power stations. In individual cases, this removal can vary between 8% (outlier) and 72%. On average, the fate of Hg entering the power station in the coal was as follows: <1% in the bottom ash, 49% in the pulverized fuel ash (ash collected in the ESP), 16.6% in the FGD gypsum, 9% in the sludge of the wastewater treatment plant, 0.04% in the effluent of the wastewater treatment plant, 0.07% in fly dust (leaving the stack), and 25% as gaseous Hg in the flue gases and emitted into the air. The distribution of Hg over the streams leaving the FGD depends strongly on the installation. On average, 75% of the Hg was removed, and the final concentration of Hg in the emitted flue gases of the Dutch power stations was only -3 microg/m3(STP) at 6% O2. During co-combustion with biomass, the removal of Hg was similar to that during 100% coal firing. Speciation of Hg is a very important factor. An oxidized form (HgCl2) favors a high degree of removal. The conversion from Hg0 to HgCl2 is positively correlated with the Cl content of the fuel. A catalytic DENOX (SCR) favors the formation of oxidized Hg, and, in combination with a wet FGD, the total removal can be as high as 90%.

  8. Influence of staged-air on airflow, combustion characteristics and NO(x) emissions of a down-fired pulverized-coal 300 MW(e) utility boiler with direct flow split burners.

    PubMed

    Li, Zhengqi; Kuang, Min; Zhang, Jia; Han, Yunfeng; Zhu, Qunyi; Yang, Lianjie; Kong, Weiguang

    2010-02-01

    Cold airflow experiments were conducted to investigate the aerodynamic field in a small-scale furnace of a down-fired pulverized-coal 300 MW(e) utility boiler arranged with direct flow split burners enriched by cyclones. By increasing the staged-air ratio, a deflected flow field appeared in the lower furnace; larger staged-air ratios produced larger deflections. Industrial-sized experiments on a full-scale boiler were also performed at different staged-air damper openings with measurements taken of gas temperatures in the burner region and near the right-side wall, wall heat fluxes, and gas components (O(2), CO, and NO(x)) in the near-wall region. Combustion was unstable at staged-air damper openings below 30%. For openings of 30% and 40%, late ignition of the pulverized coal developed and large differences arose in gas temperatures and heat fluxes between the regions near the front and rear walls. In conjunction, carbon content in the fly ash was high and boiler efficiency was low with high NO(x) emission above 1200 mg/m(3) (at 6% O(2) dry). For fully open dampers, differences in gas temperatures and heat fluxes, carbon in fly ash and NO(x) emission decreased yielding an increase in boiler efficiency. The optimal setting is fully open staged-air dampers.

  9. Advanced design nuclear power plants: Competitive, economical electricity. An analysis of the cost of electricity from coal, gas and nuclear power plants

    SciTech Connect

    Not Available

    1992-06-01

    This report presents an updated analysis of the projected cost of electricity from new baseload power plants beginning operation around the year 2000. Included in the study are: (1) advanced-design, standardized nuclear power plants; (2) low emissions coal-fired power plants; (3) gasified coal-fired power plants; and (4) natural gas-fired power plants. This analysis shows that electricity from advanced-design, standardized nuclear power plants will be economically competitive with all other baseload electric generating system alternatives. This does not mean that any one source of electric power is always preferable to another. Rather, what this analysis indicates is that, as utilities and others begin planning for future baseload power plants, advanced-design nuclear plants should be considered an economically viable option to be included in their detailed studies of alternatives. Even with aggressive and successful conservation, efficiency and demand-side management programs, some new baseload electric supply will be needed during the 1990s and into the future. The baseload generating plants required in the 1990s are currently being designed and constructed. For those required shortly after 2000, the planning and alternatives assessment process must start now. It takes up to ten years to plan, design, license and construct a new coal-fired or nuclear fueled baseload electric generating plant and about six years for a natural gas-fired plant. This study indicates that for 600-megawatt blocks of capacity, advanced-design nuclear plants could supply electricity at an average of 4.5 cents per kilowatt-hour versus 4.8 cents per kilowatt-hour for an advanced pulverized-coal plant, 5.0 cents per kilowatt-hour for a gasified-coal combined cycle plant, and 4.3 cents per kilowatt-hour for a gas-fired combined cycle combustion turbine plant.

  10. Coal Research

    NASA Technical Reports Server (NTRS)

    1986-01-01

    Coal slurries are "clean" pulverized coal mixed with oil or water. Significant fuel savings can be realized when using coal slurries. Advanced Fuels Technology (AFT) utilized a COSMIC program, (Calculation of Complex Chemical Equilibrium Compositions), which provides specific capabilities for determining combustion products. The company has developed a cleaning process that removes much of the mineral sulphur and ash from the coals.

  11. Influence of high-energy impact on the physical and technical characteristics of coal fuels

    NASA Astrophysics Data System (ADS)

    Mal'tsev, L. I.; Belogurova, T. P.; Kravchenko, I. V.

    2017-08-01

    Currently, in the world's large-scale coal-fired power industry, the combustion of pulverized coal is the most widely spread technology of combusting the coals. In recent years, the micropulverization technology for preparation and combustion of the coal has been developed in this field. As applied to the small-scale power industry, the method of combusting the coal in the form of a coal-water slurry has been explored for years. Fine coal powders are produced and used in the pulverized-coal gasification. Therefore, the coal preparation methods that involve high-dispersion disintegration of coals attract the greatest interest. The article deals with the problems of high-energy impact on the coal during the preparation of pulverized-coal fuels and coal-water slurries, in particular, during the milling of the coal in ball drum mills and the subsequent regrinding in disintegrators or the cavitation treatment of the coal-water slurries. The investigations were conducted using samples of anthracite and lignite from Belovskii open-pit mine (Kuznetsk Basin). It is shown that both the disintegration and the cavitation treatment are efficient methods for controlling the fuel characteristics. Both methods allow increasing the degree of dispersion of the coal. The content of the small-sized particles reground by cavitation considerably exceeds the similar figure obtained using the disintegrator. The specific surface area of the coal is increased by both cavitation and disintegration with the cavitation treatment producing a considerably greater effect. Being subjected to the cavitation treatment, most coal particles assume the form of a split characterized by the thermodynamically nonequilibrium state. Under external action, in particular, of temperature, the morphological structure of such pulverized materials changes faster and, consequently, the combustion of the treated coal should occur more efficiently. The obtained results are explained from the physical point of view.

  12. Establishment of a database of emission factors for atmospheric pollutants from Chinese coal-fired power plants

    NASA Astrophysics Data System (ADS)

    Zhao, Yu; Wang, Shuxiao; Nielsen, Chris P.; Li, Xinghua; Hao, Jiming

    2010-04-01

    Field measurements and data investigations were conducted for developing an emission factor database for inventories of atmospheric pollutants from Chinese coal-fired power plants. Gaseous pollutants and particulate matter (PM) of different size fractions were measured using a gas analyzer and an electric low-pressure impactor (ELPI), respectively, for ten units in eight coal-fired power plants across the country. Combining results of field tests and literature surveys, emission factors with 95% confidence intervals (CIs) were calculated by boiler type, fuel quality, and emission control devices using bootstrap and Monte Carlo simulations. The emission factor of uncontrolled SO 2 from pulverized combustion (PC) boilers burning bituminous or anthracite coal was estimated to be 18.0S kg t -1 (i.e., 18.0 × the percentage sulfur content of coal, S) with a 95% CI of 17.2S-18.5S. NO X emission factors for pulverized-coal boilers ranged from 4.0 to 11.2 kg t -1, with uncertainties of 14-45% for different unit types. The emission factors of uncontrolled PM 2.5, PM 10, and total PM emitted by PC boilers were estimated to be 0.4A (where A is the percentage ash content of coal), 1.5A and 6.9A kg t -1, respectively, with 95% CIs of 0.3A-0.5A, 1.1A-1.9A and 5.8A-7.9A. The analogous PM values for emissions with electrostatic precipitator (ESP) controls were 0.032A (95% CI: 0.021A-0.046A), 0.065A (0.039A-0.092A) and 0.094A (0.0656A-0.132A) kg t -1, and 0.0147A (0.0092-0.0225A), 0.0210A (0.0129A-0.0317A), and 0.0231A (0.0142A-0.0348A) for those with both ESP and wet flue-gas desulfurization (wet-FGD). SO 2 and NO X emission factors for Chinese power plants were smaller than those of U.S. EPA AP-42 database, due mainly to lower heating values of coals in China. PM emission factors for units with ESP, however, were generally larger than AP-42 values, because of poorer removal efficiencies of Chinese dust collectors. For units with advanced emission control technologies, more field

  13. Radioactivity of coals and ash and slag wastes at coal-fired thermal power plants

    NASA Astrophysics Data System (ADS)

    Krylov, D. A.; Sidorova, G. P.

    2013-04-01

    This paper presents an analysis of published data on the content of radioactive nuclides in coals originating from various coal deposits, and in ash and slag wastes produced at coal-fired thermal power plants, as well as in fly ash emitted from thermal power plants into the atmosphere. Problems related to the use of coals with an elevated content of natural radionuclides (NRNs) and methods of their solution implemented at the Urtuyskoe coalfield are dealt with. Data on the analysis of Transbaikal coals for the NRN content, as well as weighted mean content of uranium and thorium in coals from the Siberian Region, are given. In order to reduce irradiation of plant personnel and the population of the areas where coal producers and coal-fired thermal power plants are located, it is necessary to organize very careful control of the NRN content in both coals and products of their combustion that are released into the environment. To solve the problem related to the control of radioactivity, the centralized approach and creation of a proper normative base are needed. Experience gained in developing the Urtuyskoe coalfield shows that it is possible to create an efficient system of coal quality control with respect to the radiation hygiene factor and provide protection of the environment and health of the population.

  14. Plasma-supported coal combustion in boiler furnace

    SciTech Connect

    Askarova, A.S.; Karpenko, E.I.; Lavrishcheva, Y.I.; Messerle, V.E.; Ustimenko, A.B.

    2007-12-15

    Plasma activation promotes more effective and environmentally friendly low-rank coal combustion. This paper presents Plasma Fuel Systems that increase the burning efficiency of coal. The systems were tested for fuel oil-free start-up of coal-fired boilers and stabilization of a pulverized-coal flame in power-generating boilers equipped with different types of burners, and burning all types of power-generating coal. Also, numerical modeling results of a plasma thermochemical preparation of pulverized coal for ignition and combustion in the furnace of a utility boiler are discussed in this paper. Two kinetic mathematical models were used in the investigation of the processes of air/fuel mixture plasma activation: ignition and combustion. A I-D kinetic code PLASMA-COAL calculates the concentrations of species, temperatures, and velocities of the treated coal/air mixture in a burner incorporating a plasma source. The I-D simulation results are initial data for the 3-D-modeling of power boiler furnaces by the code FLOREAN. A comprehensive image of plasma-activated coal combustion processes in a furnace of a pulverized-coal-fired boiler was obtained. The advantages of the plasma technology are clearly demonstrated.

  15. ENGINEERING DEVELOPMENT OF COAL-FIRED HIGH-PERFORMANCE POWER SYSTEMS

    SciTech Connect

    Unknown

    1999-02-01

    A High Performance Power System (HIPPS) is being developed. This system is a coal-fired, combined cycle plant with indirect heating of gas turbine air. Foster Wheeler Development Corporation and a team consisting of Foster Wheeler Energy Corporation, Bechtel Corporation, University of Tennessee Space Institute and Westinghouse Electric Corporation are developing this system. In Phase 1 of the project, a conceptual design of a commercial plant was developed. Technical and economic analyses indicated that the plant would meet the goals of the project which include a 47 percent efficiency (HHV) and a 10 percent lower cost of electricity than an equivalent size PC plant. The concept uses a pyrolysis process to convert coal into fuel gas and char. The char is fired in a High Temperature Advanced Furnace (HITAF). The HITAF is a pulverized fuel-fired boiler/air heater where steam is generated and gas turbine air is indirectly heated. The fuel gas generated in the pyrolyzer is then used to heat the gas turbine air further before it enters the gas turbine. The project is currently in Phase 2 which includes engineering analysis, laboratory testing and pilot plant testing. Research and development is being done on the HIPPS systems that are not commercial or being developed on other projects. Pilot plant testing of the pyrolyzer subsystem and the char combustion subsystem are being done separately, and after each experimental program has been completed, a larger scale pyrolyzer will be tested at the Power Systems Development Facility (PSDF) in Wilsonville, AL. The facility is equipped with a gas turbine and a topping combustor, and as such, will provide an opportunity to evaluate integrated pyrolyzer and turbine operation. This report addresses the areas of technical progress for this quarter. A general arrangement drawing of the char transfer system was forwarded to SCS for their review. Structural steel drawings were used to generate a three-dimensional model of the char

  16. Chemical and biological characterization of emissions from coal- and oil-fired power plants.

    PubMed Central

    Ahlberg, M; Berghem, L; Nordberg, G; Persson, S A; Rudling, L; Steen, B

    1983-01-01

    Emission samples were obtained from two medium-sized power plants, one fired with oil and the other with pulverized coal. Particles obtained by a miniscale plume stack gas sampler (MIPSGAS), simulating the dilution process in the plume, were subjected to detailed physical, chemical and biological characterization. Studies by scanning electron microscopy and by Coulter counter demonstrated that the particles from the oil-fired boiler were considerably larger than the particles from the coal-fired boiler. Chemical analyses revealed more organic substances and more S, Ni, V, in the oil than in the coal particles. The latter contained a larger proportion of Al, Si, Cl, K, Ca, Ti, Mn, Fe, Se, Rb, Y, Zr, Ba and Pb. Biological testing revealed a greater acute and subacute toxicity by the intratracheal route in the hamster, a greater toxicity to alveolar macrophages and a greater lung retention of BaP coated on the particles from oil combustion than on those from coal combustion. In another sampling line, employed simultaneously with the MIPSGAS-particulate sampler, the total emissions were collected, i.e., both particle and gas phase. These samples were used for chemical analyses and Ames mutagenicity test. Analyses of specific PAHs in emissions from both plants demonstrated that concentrations were below the detection limit (less than 4 ng/m3 of benzo(a)pyrene), which is in accord with an efficient combustion of the fuel. The mutagenicity of the samples were below the detection limit of the mutagenicity assay. Images FIGURE 4. FIGURE 5. PMID:6825622

  17. 58. Photocopied August 1978. POWER HOUSE FROM COAL TIPPLE, SEPTEMBER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    58. Photocopied August 1978. POWER HOUSE FROM COAL TIPPLE, SEPTEMBER 26, 1901. NOTE WORK ON THE FOREBAY EMBANKMENT IN THE AREA IN FRONT OF THE POWER HOUSE: THE COFFER DAM IS IMMEDIATELY BEHIND THE POWER HOUSE. (182) - Michigan Lake Superior Power Company, Portage Street, Sault Ste. Marie, Chippewa County, MI

  18. Thermal Integration of CO{sub 2} Compression Processes with Coal-Fired Power Plants Equipped with Carbon Capture

    SciTech Connect

    Edward Levy

    2012-06-29

    Coal-fired power plants, equipped either with oxycombustion or post-combustion CO{sub 2} capture, will require a CO{sub 2} compression system to increase the pressure of the CO{sub 2} to the level needed for sequestration. Most analyses show that CO{sub 2} compression will have a significant effect on parasitic load, will be a major capital cost, and will contribute significantly to reduced unit efficiency. This project used first principle engineering analyses and computer simulations to determine the effects of utilizing compressor waste heat to improve power plant efficiency and increase net power output of coal-fired power plants with carbon capture. This was done for units with post combustion solvent-based CO{sub 2} capture systems and for oxyfired power plants, firing bituminous, PRB and lignite coals. The thermal integration opportunities analyzed for oxycombustion capture are use of compressor waste heat to reheat recirculated flue gas, preheat boiler feedwater and predry high-moisture coals prior to pulverizing the coal. Among the thermal integration opportunities analyzed for post combustion capture systems are use of compressor waste heat and heat recovered from the stripper condenser to regenerate post-combustion CO{sub 2} capture solvent, preheat boiler feedwater and predry high-moisture coals. The overall conclusion from the oxyfuel simulations is that thermal integration of compressor heat has the potential to improve net unit heat rate by up to 8.4 percent, but the actual magnitude of the improvement will depend on the type of heat sink used and to a lesser extent, compressor design and coal rank. The simulations of a unit with a MEA post combustion capture system showed that thermal integration of either compressor heat or stripper condenser heat to preheat boiler feedwater would result in heat rate improvements from 1.20 percent to 4.19 percent. The MEA capture simulations further showed that partial drying of low rank coals, done in combination

  19. More power for the public through coal & technology

    SciTech Connect

    Lawson, R.L.

    1994-12-31

    The presentation provides focus on the sustaining role of coal in the United States for providing electrical power. About 40 percent of America`s capacity is coal-fired, and routinely delivers between 55 and 60 percent of the nation`s power. The coal baseload provides stability when hydro-electric, nuclear, and natural gas power plants are off line for various reasons. Contingencies don`t become emergencies because there is a diverse supply and the coal baseload is stable. New technologies are reducing air pollution from coal fired plants. All substantially out-perform the Clean Air Act. Emissions are generally about one-eighth to one-sixth of the limit for sulfur; and about one-fifth to one-fourth the limit for nitrogen. Efficiency is improving with new designs and is expected to improve by 48-50 percent. America has about 268 billion tons of recoverable coal, about 95 percent of the recoverable fossil-fuel reserve. Coal and coal-technology is expected to provide the stability and competition needed to protect and provide economic security for America.

  20. CONTROLLING MULTIPLE EMISSIONS FROM COAL-FIRED POWER PLANTS

    EPA Science Inventory

    The paper presents and analyzes nine existing and novel control technologies designed to achieve multipollutant emissions reductions. It provides an evaluation of multipollutant emission control technologies that are potentially available for coal-fired power plants of 25 MW capa...

  1. CONTROLLING MULTIPLE EMISSIONS FROM COAL-FIRED POWER PLANTS

    EPA Science Inventory

    The paper presents and analyzes nine existing and novel control technologies designed to achieve multipollutant emissions reductions. It provides an evaluation of multipollutant emission control technologies that are potentially available for coal-fired power plants of 25 MW capa...

  2. Coal-Fired Power Plant Heat Rate Reductions

    EPA Pesticide Factsheets

    View a report that identifies systems and equipment in coal-fired power plants where efficiency improvements can be realized, and provides estimates of the resulting net plant heat rate reductions and costs for implementation.

  3. Environment Friendly Coal Based Power Generation in Pakistan

    NASA Astrophysics Data System (ADS)

    Qureshi, S. A.; Javed, M. Adnan

    2010-06-01

    The main emphasis of this paper is on the engineering economics and design developments in the field of thermal power generation in Pakistan. Pakistan is rich with coal fields but is making no use of this available natural resource to fulfil its energy demands. The shortage of power is getting worst day by day and to align with the power requirements, Pakistan needs to add 2000 MW each year to national grid. With the increasing prices of natural gas and oil, Pakistan should consider coal, the abundantly available natural resource, as an alternate fuel for its new power plants to overcome the power crises.

  4. The low moisture eastern coal processing system at the UTSI-DOE Coal Fired Flow Facility

    SciTech Connect

    Evans, B.R.; Washington, E.S.; Sanders, M.E.

    1993-10-01

    A low moisture, eastern coal processing system was constructed at the Department of Energy`s Coal Fired Flow Facility (CFFF), located at the University of Tennessee Space Institute in Tullahoma, Tennessee, to provide a metered and regulated supply of seeded, pulverized coal to support magnetohydrodynamic (MHD) power generation research. The original system configuration is described as well as major modifications made in response to specific operational problems. Notable among these was the in-house development of the Moulder flow control valve which exhibited marked improvement in durability compared to previous valves used with pulverized coal. Coal processing system performance parameters are discussed. A summary of tests conducted and significant events are included.

  5. Coal gasification for power generation. 2nd ed.

    SciTech Connect

    2006-10-15

    The report gives an overview of the opportunities for coal gasification in the power generation industry. It provides a concise look at the challenges faced by coal-fired generation, the ability of coal gasification to address these challenges, and the current state of IGCC power generation. Topics covered in the report include: An overview of coal generation including its history, the current market environment, and the status of coal gasification; A description of gasification technology including processes and systems; An analysis of the key business factors that are driving increased interest in coal gasification; An analysis of the barriers that are hindering the implementation of coal gasification projects; A discussion of Integrated Gasification Combined Cycle (IGCC) technology; An evaluation of IGCC versus other generation technologies; A discussion of IGCC project development options; A discussion of the key government initiatives supporting IGCC development; Profiles of the key gasification technology companies participating in the IGCC market; and A description of existing and planned coal IGCC projects.

  6. Drying of pulverized material with heated condensible vapor

    DOEpatents

    Carlson, Larry W.

    1986-01-01

    Apparatus for drying pulverized material utilizes a high enthalpy condensable vapor such as steam for removing moisture from the individual particles of the pulverized material. The initially wet particulate material is tangentially delivered by a carrier vapor flow to an upper portion of a generally vertical cylindrical separation drum. The lateral wall of the separation drum is provided with a plurality of flow guides for directing the vapor tangentially therein in the direction of particulate material flow. Positioned concentrically within the separation drum and along the longitudinal axis thereof is a water-cooled condensation cylinder which is provided with a plurality of collection plates, or fins, on the outer lateral surface thereof. The cooled collection fins are aligned counter to the flow of the pulverized material and high enthalpy vapor mixture to maximize water vapor condensation thereon. The condensed liquid which includes moisture removed from the pulverized material then flows downward along the outer surface of the coolant cylinder and is collected and removed. The particles travel in a shallow helix due to respective centrifugal and vertical acceleration forces applied thereto. The individual particles of the pulverized material are directed outwardly by the vortex flow where they contact the inner cylindrical surface of the separation drum and are then deposited at the bottom thereof for easy collection and removal. The pulverized material drying apparatus is particularly adapted for drying coal fines and facilitates the recovery of the pulverized coal.

  7. Drying of pulverized material with heated condensible vapor

    DOEpatents

    Carlson, L.W.

    1984-08-16

    Apparatus for drying pulverized material utilizes a high enthalpy condensable vapor such as steam for removing moisture from the individual particles of the pulverized material. The initially wet particulate material is tangentially delivered by a carrier vapor flow to an upper portion of a generally vertical cylindrical separation drum. The lateral wall of the separation drum is provided with a plurality of flow guides for directing the vapor tangentially therein in the direction of particulate material flow. Positioned concentrically within the separation drum and along the longitudinal axis thereof is a water-cooled condensation cylinder which is provided with a plurality of collection plates, or fines, on the outer lateral surface thereof. The cooled collection fines are aligned counter to the flow of the pulverized material and high enthalpy vapor mixture to maximize water vapor condensation thereon. The condensed liquid which includes moisture removed from the pulverized materials then flows downward along the outer surface of the coolant cylinder and is collected and removed. The particles travel in a shallow helix due to respective centrifugal and vertical acceleration forces applied thereto. The individual particles of the pulverized material are directed outwardly by the vortex flow where they contact the inner cylindrical surface of the separation drum and are then deposited at the bottom thereof for easy collection and removal. The pulverized material drying apparatus is particularly adapted for drying coal fines and facilitates the recovery of the pulverized coal. 2 figs.

  8. Kinetic extruder - a dry pulverized solid material pump

    DOEpatents

    Meyer, John W [Palo Alto, CA; Bonin, John H [Sunnyvale, CA; Daniel, Jr., Arnold D.

    1983-01-01

    Method and apparatus are shown for the continuous feeding of pulverized material to a high pressure container. A rotor is located within the high pressure container. The pulverized material is fed from a feed hopper through a stationary feed pipe to a vented spin-up chamber to a plurality of two-stage sprues mounted in the rotor. Control nozzles downstream from the sprues meter the flow of coal through the sprues.

  9. Kinetic extruder - a dry pulverized solid material pump

    DOEpatents

    Meyer, J. W.; Bonin, J. H.; Daniel, A. D. Jr.

    1983-03-15

    Method and apparatus are shown for the continuous feeding of pulverized material to a high pressure container. A rotor is located within the high pressure container. The pulverized material is fed from a feed hopper through a stationary feed pipe to a vented spin-up chamber to a plurality of two-stage sprues mounted in the rotor. Control nozzles downstream from the sprues meter the flow of coal through the sprues. 19 figs.

  10. Characterization of feed coal and coal combustion products from power plants in Indiana and Kentucky

    SciTech Connect

    Brownfield, M.E.; Affolter, R.H.; Cathcart, J.D.; O'Connor, J.T.; Brownfield, I.K.

    1999-07-01

    The US Geological Survey, Kentucky Geological Survey, and the University of Kentucky Center for Applied Energy Research are collaborating with Indiana and Kentucky utilities to determine the physical and chemical properties of feed coal and coal combustion products (CCP) from three coal-fired power plants. These three plants are designated as Units K1, K2, and I1 and burn high-, moderate-, and low-sulfur coals, respectively. Over 200 samples of feed coal and CCP were analyzed by various chemical and mineralogical methods to determine mode of occurrence and distribution of trace elements in the CCP. Generally, feed coals from all 3 Units contain mostly well-crystallized kaolinite and quartz. Comparatively, Unit K1 feed coals have higher amounts of carbonates, pyrite and sphalerite. Unit K2 feed coals contain higher kaolinite and illite/muscovite when compared to Unit K1 coals. Unit I1 feed coals contain beta-form quartz and alumino-phosphates with minor amounts of calcite, micas, anatase, and zircon when compared to K1 and K2 feed coals. Mineralogy of feed coals indicate that the coal sources for Units K1 and K2 are highly variable, with Unit K1 displaying the greatest mineralogic variability; Unit I1 feed coal however, displayed little mineralogic variation supporting a single source. Similarly, element contents of Units K1 and K2 feed coals show more variability than those of Unit I1. Fly ash samples from Units K1 and K2 consist mostly of glass, mullite, quartz, and spines group minerals. Minor amounts of illite/muscovite, sulfates, hematite, and corundum are also present. Spinel group minerals identified include magnetite, franklinite, magnesioferrite, trevorite, jacobisite, and zincochromite. Scanning Electron Microscope analysis reveals that most of the spinel minerals are dendritic intergrowths within aluminum silicate glass. Unit I1 fly ash samples contain glass, quartz, perovskite, lime, gehlenite, and apatite with minor amounts of periclase, anhydrite

  11. Coal-gasification combined-cycle power generation

    SciTech Connect

    Roberts, J.A.

    1984-06-01

    Rolls-Royce has joined forces with Foster Wheeler to offer a modern power plant that integrates the benefits of coal gasification with the efficiency advantages of combined-cycle power generation. Powered by fuel gas from two parallel Lurgi slagging gasifiers, the 150-MW power station employs two Rolls-Royce SK60 gas-turbine generating sets. The proposed plant is designed for continuous power generation and should operate efficiently down to one-third of its rated capacity. Rolls estimates that the installed cost for this station would be lower than that for a conventional coal-fired station of the same output with comparable operating costs. Cooling water requirements would be less than half those of a coal-fired station.

  12. Coal fired power plant with pollution control and useful byproducts

    SciTech Connect

    Marten, J.H.; Lloyd, G.M.

    1990-04-17

    This patent describes a coal fired power plant. It comprises: coal gasification means for heating coal in the presence of an oxidant-lean atmosphere under partial coal-gasifying conditions; means for separating sulfur-containing compounds from the crude gas stream; means for converting the sulfur compound containing stream into elemental sulfur; energy-conversion means for burning a portion of the combustible gas stream and a portion of the carbonaceous char; flue gas desulfurization means for contacting the SO{sub 2}-containing flue gas with lime and limestone; gypsum desulfurization means for heating the gypsum and the remaining portion of carbonaceous char under reducing conditions utilizing burning of the remaining portion of the combustible gas stream; means for recycling the SO{sub 2}-containing gas stream to the coal gasification means.

  13. Independent steam-electric power plants in the Anthracite region, NE Pennsylvania: Site geology, coal-refuse bank utilization, and environmental benefits

    SciTech Connect

    Inners, J.D.; Edmunds, W.E.; Laregina, J.A.

    1996-12-31

    The Public Utility Regulatory Policies Act of 1978 created economic incentives that resulted in the proliferation of small independent, coal-refuse burning, steam-electric stations in Pennsylvania during the 1980`s and 1990`s. Eight such plants, ranging from 18 to 83 MW in net power output, have been operating for several years within the Anthracite region of northeastern Pennsylvania, and a ninth (having a net output of 108 MW) has recently come on line in the Lehigh Valley just to the south. All of these plants utilize circulating fluidized-bed combustion boilers in which finely crushed limestone is burned along with pulverized coal-refuse fuel. Seven are cogeneration plants that sell process steam commercially. Heat value of the pulverized coal-refuse used in the boilers ranges from 2,810 to 7,000 BTU/lb; higher values indicate washing of the fuel to remove some non-combustible material. Past episodes of bank-processing for fine coal, in addition to historic changes in coal-preparation and mining methods, give the refuse banks a complex stratigraphy in which beds vary greatly in thickness and quality. Detailed sampling and study of historic air photos are necessary to evaluate the economic potential of each individual bank. Environmental benefits of the Anthracite region`s independent power plants include: (1) removal of many black, barren piles of colliery refuse which contribute to acid-pollution and siltation of streams and (2) reclamation of strip-mined lands through disposal, compaction and grading of the alkaline ash generated by the fluidized-bed boilers.

  14. To optimize performance, begin at the pulverizers

    SciTech Connect

    Storm, R.F.; Storm, S.K.

    2007-02-15

    A systematic, performance driven maintenance program for optimizing combustion can achieve great results. The challenge for O & M staff is deciding which proven strategy and tactics for reducing NOx and improving plant reliability to adapt and implement. The structured approach presented here has proven its worth at several plants that have wrestled with such problems. Based on experience gained by Storm Technologies, the article explores opportunities for raising efficiency of pulverized coal fired boilers by improving the performance of its pulverizers. In summary, significant ways to optimise performance are: increasing the fineness of coal particles to enhance release of fuel-bound nitrogen and to improve fuel balance, and reducing the total airflow and excess air to reduce thermal NOx production. 6 figs., 2 tabs.

  15. Advanced coal technologies in Czech heat and power systems

    SciTech Connect

    Noskievic, P.; Ochodek, T.

    1998-04-01

    Coal is the only domestic source of fossil fuel in the Czech Republic. The coal reserves are substantial and their share in total energy use is about 60%. Presently necessary steps in making coal utilisation more friendly towards the environment have been taken and fairly well established, and an interest to develop and build advanced coal units has been observed. One IGCC system has been put into operation, and circa 10 AFBC units are in operation or under construction. Preparatory steps have been taken in building an advanced combustion unit fuelled by pulverised coal and retrofit action is taking place in many heating plants. An actual experience has shown two basic problems: (1) Different characteristic of domestic lignite, especially high content of ash, cause problems applying well-tried foreign technologies and apparently a more focused attention shall have to be paid to the quality of coal combusted. (2) Low prices of lignite (regarding energy, lignite is four times cheaper then coal) do not oblige to increase efficiency of the standing equipment applying advanced technologies. It will be of high interest to observe the effect of the effort of the European Union to establish a kind of carbon tax. It could dramatically change the existing scene in clean coal power generation by the logical pressure to increase the efficiency of energy transformation. In like manner the gradual liberalisation of energy prices might have similar consequences and it is a warranted expectation that, up to now not the best, energy balance will improve in near future.

  16. Fluidized coal combustion

    NASA Technical Reports Server (NTRS)

    Moynihan, P. I.; Young, D. L.

    1979-01-01

    Fluidized-bed coal combustion process, in which pulverized coal and limestone are burned in presence of forced air, may lead to efficient, reliable boilers with low sulfur dioxide and nitrogen dioxide emissions.

  17. Fugitive emissions from coal-fired power plants. Final report

    SciTech Connect

    Currier, E.L.; Neal, B.D.

    1984-06-01

    Potential sources of airborne and waterborne fugitive emissions at coal-fired power plants are identified and discussed. Fugitive emissions are defined as pollutant discharges that do not pass through a chimney, vent, discharge pipe, or other functionally equivalent opening. A search of the literature was conducted to locate, evaluate, and report the available data pertaining to such emissions. Data from various reports and studies are discussed and rated according to a validity rating system. Control methods and efficiencies are also discussed. Despite the uncertainty in much of the information in the literature, the most reliable data were selected and were used to estimate the quantity and quality of fugitive emissions from two hypothetical 500 MW coal-fired power plants. Airborne fugitive emissions consist primarily of particulate matter from coal handling and storage, ash handling and disposal, and vehicular traffic. Airborne fugitive emissions from a typical, well-controlled, 500 MW power plant were estimated to amount to about 71 to 75 metric tons/year. This is about 20 percent as much particulate matter as would be emitted from the boiler stack. Waterborne fugitive emissions from coal-fired power plants are comprised mainly of any uncollected and uncontrolled coal pile surface runoff or drainage and any uncollected and uncontrolled leachate from ash/sludge disposal areas. Drainage from coal piles containing eastern coal can be expected to be low in pH and any surface runoff can be expected to contain high concentrations of total suspended solids; drainage from western coal piles appears to be near neutral in pH. Leachate from ash disposal sites may contain high concentrations of total dissolved solids and trace elements. 62 references, 64 tables.

  18. Natural Radiation in Wastes From Coal-Fired Power Plants ...

    EPA Pesticide Factsheets

    2017-08-07

    Fly ash, bottom ash and boiler slag from coal-fired power plants contain small amounts of naturally occurring radioactive material. Naturally radioactive materials that were in coal before processing mostly end up in fly ash, bottom ash and boiler slag. About 80 to 90 percent of fly ash, bottom ash and boiler slag are non-radioactive minerals, typically silicon, aluminum, iron and calcium.

  19. Ways to Improve Russian Coal-Fired Power Plants

    SciTech Connect

    Tumanovskii, A. G. Olkhovsky, G. G.

    2015-07-15

    Coal is an important fuel for the electric power industry of Russia, especially in Ural and the eastern part of the country. It is fired in boilers of large (200 – 800 MW) condensing power units and in many cogeneration power plants with units rated at 50 – 180 MW. Many coal-fired power plants have been operated for more than 40 – 50 years. Though serviceable, their equipment is obsolete and does not comply with the current efficiency, environmental, staffing, and availability standards. It is urgent to retrofit and upgrade such power plants using advanced equipment, engineering and business ideas. Russian power-plant engineering companies have designed such advanced power units and their equipment such as boilers, turbines, auxiliaries, process and environmental control systems similar to those produced by the world’s leading manufacturers. Their performance and ways of implementation are discussed.

  20. Direct firing of coal for power production

    NASA Technical Reports Server (NTRS)

    Papay, L. T.

    1978-01-01

    The use of new technology and advanced emission control hardware to reduce emissions from the direct combustion of coal to produce electricity in California is considered. The technical feasibilty of a demonstration project on an existing 81-MW boiler is demonstrated.

  1. Coal-fueled diesels for modular power generation

    SciTech Connect

    Wilson, R.P.; Rao, A.K.; Smith, W.C.

    1993-11-01

    Interest in coal-fueled heat engines revived after the sharp increase in the prices of natural gas and petroleum in the 1970`s. Based on the success of micronized coal water slurry combustion tests in an engine in the 1980`s, Morgantown Energy Technology Center (METC) of the US Department of Energy. initiated several programs for the development of advanced coal-fueled diesel and gas turbine engines for use in cogeneration, small utilities, industrial applications and transportation. Cooper-Bessemer and Arthur D. Little have been developing technology since 1985, under the sponsor of METC, to enable coal water slurry (CWS) to be utilized in large bore, medium-speed diesel engines. Modular power generation applications in the 10--100 MW size (each plant typically using from two to eight engines) are the target applications for the late 1990`s and beyond when, according to the US DOE and other projections, oil and natural gas prices are expected to escalate much more rapidly compared to the price of coal. As part of this program over 7.50 hours of prototype engine operation has been achieved on coal water slurry (CWS), including over 100 hours operation of a six-cylinder full scale engine with Integrated Emissions Control System in 1993. In this paper, the authors described the project cost of the CWS fuel used, the heat rate of the engine operating on CWS, the projected maintenance cost for various engine components, and the demonstrated low emissions characteristics of the coal diesel system.

  2. Coal-fueled diesels for modular power generation

    NASA Astrophysics Data System (ADS)

    Wilson, R. P.; Rao, A. K.; Smith, W. C.

    1993-11-01

    Interest in coal-fueled heat engines revived after the sharp increase in the prices of natural gas and petroleum in the 1970's. Based on the success of micronized coal water slurry combustion tests in an engine in the 1980's, Morgantown Energy Technology Center (METC) of the US Department of Energy initiated several programs for the development of advanced coal-fueled diesel and gas turbine engines for use in cogeneration, small utilities, industrial applications and transportation. Cooper-Bessemer and Arthur D. Little have been developing technology since 1985, under the sponsor of METC, to enable coal water slurry (CWS) to be utilized in large bore, medium-speed diesel engines. Modular power generation applications in the 10-100 MW size (each plant typically using from two to eight engines) are the target applications for the late 1990's and beyond when, according to the US DOE and other projections, oil and natural gas prices are expected to escalate much more rapidly compared to the price of coal. As part of this program over 7.50 hours of prototype engine operation has been achieved on coal water slurry (CWS), including over 100 hours operation of a six-cylinder full scale engine with Integrated Emissions Control System in 1993. In this paper, the authors described the project cost of the CWS fuel used, the heat rate of the engine operating on CWS, the projected maintenance cost for various engine components, and the demonstrated low emissions characteristics of the coal diesel system.

  3. 30 CFR 75.1907 - Diesel-powered equipment intended for use in underground coal mines.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... underground coal mines. 75.1907 Section 75.1907 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR COAL MINE SAFETY AND HEALTH MANDATORY SAFETY STANDARDS-UNDERGROUND COAL MINES Diesel-Powered Equipment § 75.1907 Diesel-powered equipment intended for use in underground coal mines. (a) As...

  4. 30 CFR 75.1907 - Diesel-powered equipment intended for use in underground coal mines.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... underground coal mines. 75.1907 Section 75.1907 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR COAL MINE SAFETY AND HEALTH MANDATORY SAFETY STANDARDS-UNDERGROUND COAL MINES Diesel-Powered Equipment § 75.1907 Diesel-powered equipment intended for use in underground coal mines. (a) As...

  5. 30 CFR 75.1907 - Diesel-powered equipment intended for use in underground coal mines.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... underground coal mines. 75.1907 Section 75.1907 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR COAL MINE SAFETY AND HEALTH MANDATORY SAFETY STANDARDS-UNDERGROUND COAL MINES Diesel-Powered Equipment § 75.1907 Diesel-powered equipment intended for use in underground coal mines. (a) As...

  6. 30 CFR 75.1907 - Diesel-powered equipment intended for use in underground coal mines.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... underground coal mines. 75.1907 Section 75.1907 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR COAL MINE SAFETY AND HEALTH MANDATORY SAFETY STANDARDS-UNDERGROUND COAL MINES Diesel-Powered Equipment § 75.1907 Diesel-powered equipment intended for use in underground coal mines. (a) As...

  7. 30 CFR 75.1907 - Diesel-powered equipment intended for use in underground coal mines.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... underground coal mines. 75.1907 Section 75.1907 Mineral Resources MINE SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR COAL MINE SAFETY AND HEALTH MANDATORY SAFETY STANDARDS-UNDERGROUND COAL MINES Diesel-Powered Equipment § 75.1907 Diesel-powered equipment intended for use in underground coal mines. (a) As...

  8. Managing Scarce Water Resources in China's Coal Power Industry.

    PubMed

    Zhang, Chao; Zhong, Lijin; Fu, Xiaotian; Zhao, Zhongnan

    2016-06-01

    Coal power generation capacity is expanding rapidly in the arid northwest regions in China. Its impact on water resources is attracting growing concerns from policy-makers, researchers, as well as mass media. This paper briefly describes the situation of electricity-water conflict in China and provides a comprehensive review on a variety of water resources management policies in China's coal power industry. These policies range from mandatory regulations to incentive-based instruments, covering water withdrawal standards, technological requirements on water saving, unconventional water resources utilization (such as reclaimed municipal wastewater, seawater, and mine water), water resources fee, and water permit transfer. Implementing these policies jointly is of crucial importance for alleviating the water stress from the expanding coal power industry in China.

  9. Managing Scarce Water Resources in China's Coal Power Industry

    NASA Astrophysics Data System (ADS)

    Zhang, Chao; Zhong, Lijin; Fu, Xiaotian; Zhao, Zhongnan

    2016-06-01

    Coal power generation capacity is expanding rapidly in the arid northwest regions in China. Its impact on water resources is attracting growing concerns from policy-makers, researchers, as well as mass media. This paper briefly describes the situation of electricity-water conflict in China and provides a comprehensive review on a variety of water resources management policies in China's coal power industry. These policies range from mandatory regulations to incentive-based instruments, covering water withdrawal standards, technological requirements on water saving, unconventional water resources utilization (such as reclaimed municipal wastewater, seawater, and mine water), water resources fee, and water permit transfer. Implementing these policies jointly is of crucial importance for alleviating the water stress from the expanding coal power industry in China.

  10. ENGINEERING DEVELOPMENT OF COAL-FIRED HIGH-PERFORMANCE POWER SYSTEMS

    SciTech Connect

    1998-11-01

    A High Performance Power System (HIPPS) is being developed. This system is a coal-fired, combined cycle plant with indirect heating of gas turbine air. Foster Wheeler Development Corporation and a team consisting of Foster Wheeler Energy Corporation, Bechtel Corporation, University of Tennessee Space Institute and Westinghouse Electric Corporation are developing this system. In Phase 1 of the project, a conceptual design of a commercial plant was developed. Technical and economic analyses indicated that the plant would meet the goals of the project which include a 47 percent efficiency (HHV) and a 10 percent lower cost of electricity than an equivalent size PC plant. The concept uses a pyrolyzation process to convert coal into fuel gas and char. The char is fired in a High Temperature Advanced Furnace (HITAF). The HITAF is a pulverized fuel-fired boiler/air heater where steam is generated and gas turbine air is indirectly heated. The fuel gas generated in the pyrolyzer is then used to heat the gas turbine air further before it enters the gas turbine. The project is currently in Phase 2, which includes engineering analysis, laboratory testing and pilot plant testing. Research and development is being done on the HIPPS systems that are not commercial or being developed on other projects. Pilot plant testing of the pyrolyzer subsystem and the char combustion subsystem are being done separately, and after each experimental program has been completed, a larger scale pyrolyzer will be tested at the Power Systems Development Facility (PSDF) in Wilsonville, Al. The facility is equipped with a gas turbine and a topping combustor, and as such, will provide an opportunity to evaluate integrated pyrolyzer and turbine operation. The design of the char burner was completed during this quarter. The burner is designed for arch-firing and has a maximum capacity of 30 MMBtu/hr. This size represents a half scale version of a typical commercial burner. The burner is outfitted with

  11. Repowering a small coal-fired power plant

    SciTech Connect

    Miell, R.

    2007-11-15

    The Arkansas River Power Authority (ARPA) Lamar Repowering Project is moving forward. The new generator, capable of producing 18 MW of electricity, is scheduled to be online in June 2008 bringing the total generation to 43 MW. New coal handling equipment, with infrared fire detectors, is almost complete. The new 18 MW steam turbine will be cooled by an air-cooled condenser. Coal will be delivered in a railroad spur to an unloading site then be unloaded onto a conveyor under the tracks and conveyed to two storage domes each holding 6000 tons of coal. It will be drawn out of these through an underground conveyor system, brought into a crusher, conveyed through overhead conveyors and fed into the new coal- fired fluidized bed boilers. 1 photo.

  12. Factor of explosiveness of pulverized fuel as a basis for classification of natural solid fuels with respect to their storageability in open coal depots

    SciTech Connect

    E.N. Tolchinskii; A.Yu. Lavrent'ev

    2003-01-15

    Existing methods for estimating the storageability of fuel in open coal depots are analyzed. It is inferred that the capacity of coals for oxidation and spontaneous combustion cannot be unambiguously associated with the name of the coal basin, deposit, or grade. Methods for calculating a generalized parameter reflecting a fuel group are suggested. It is shown that the explosiveness factor Kf of solid fuels calculated from the data on technical and elemental compositions can be used as a generalized characteristic for classifying fuels according to their resistance to oxidation and spontaneous combustion.

  13. Computational modeling and experimental studies on NO{sub x} reduction under pulverized coal combustion conditions. Seventh quarterly technical progress report, July 1, 1996--September 30, 1996

    SciTech Connect

    Kumpaty, S.K.; Subramanian, K.; Nokku, V.P.; Hodges, T.L.

    1996-12-31

    During this quarter (July-August 1996), the experiments for nitric oxide reburning with a combination of methane and ammonia were conducted successfully. This marked the completion of gaseous phase experiments. Preparations are underway for the reburning studies with coal. A coal feeder was designed to suit our reactor facility which is being built by MK Fabrication. The coal feeder should be operational in the coming quarter. Presented here are the experimental results of NO reburning with methane/ammonia. The results are consistent with the computational work submitted in previous reports.

  14. Engineering Development of Coal-Fired High-Performance Power Systems

    SciTech Connect

    York Tsuo

    2000-12-31

    A High Performance Power System (HIPPS) is being developed. This system is a coal-fired, combined cycle plant with indirect heating of gas turbine air. Foster Wheeler Development Corporation and a team consisting of Foster Wheeler Energy Corporation, Bechtel Corporation, University of Tennessee Space Institute and Westinghouse Electric Corporation are developing this system. In Phase 1 of the project, a conceptual design of a commercial plant was developed. Technical and economic analyses indicated that the plant would meet the goals of the project which include a 47 percent efficiency (HHV) and a 10 percent lower cost of electricity than an equivalent size PC plant. The concept uses a pyrolysis process to convert coal into fuel gas and char. The char is fired in a High Temperature Advanced Furnace (HITAF). The HITAF is a pulverized fuel-fired boiler/air heater where steam is generated and gas turbine air is indirectly heated. The fuel gas generated in the pyrolyzer is then used to heat the gas turbine air further before it enters the gas turbine. The project is currently in Phase 2 which includes engineering analysis, laboratory testing and pilot plant testing. Research and development is being done on the HIPPS systems that are not commercial or being developed on other projects. Pilot plant testing of the pyrolyzer subsystem and the char combustion subsystem are being done separately. This report addresses the areas of technical progress for this quarter. The detail of syngas cooler design is given in this report. The final construction work of the CFB pyrolyzer pilot plant has started during this quarter. No experimental testing was performed during this quarter. The proposed test matrix for the future CFB pyrolyzer tests is given in this report. Besides testing various fuels, bed temperature will be the primary test parameter.

  15. Engineering development of coal-fired high-performance power systems. Technical report, July - September 1996

    SciTech Connect

    1996-11-01

    A High Performance Power System (HIPPS) is being developed. This system is a coal-fired, combined cycle plant with indirect heating of gas turbine air. Foster Wheeler Development Corporation and a team consisting of Foster Wheeler Energy Corporation, AlliedSignal Aerospace Equipment Systems, Bechtel Corporation, University of Tennessee Space Institute and Westinghouse Electric Corporation are developing this system. In Phase I of the project, a conceptual design of a commercial plant was developed. Technical and economic analyses indicated that the plant would meet the goals of the project which include a 47 percent efficiency (HHV) and a 10 percent lower cost of electricity than an equivalent size PC plant. The concept uses a pyrolyzation process to convert coal into fuel gas and char. The char is fired in a High Temperature Advanced Furnace (HITAF). It is a pulverized fuel-fired boiler/airheater where steam and gas turbine air are indirectly heated. The fuel gas generated in the pyrolyzer is then used to heat the gas turbine air further before it enters the gas turbine. The project is currently in Phase 2 which includes engineering analysis, laboratory testing and pilot plant testing. Research and development is being done on the HIPPS systems that are not commercial or being developed on other projects. Pilot plant testing of the pyrolyzer subsystem and the char combustion subsystem are being done separately, and then a pilot plant with integrated pyrolyzer and char combustion systems will be tested. In this report, progress in the pyrolyzer pilot plant preparation is reported. The results of extensive laboratory and bench scale testing of representative char are also reported. Preliminary results of combustion modeling of the char combustion system are included. There are also discussions of the auxiliary systems that are planned for the char combustion system pilot plant and the status of the integrated system pilot plant.

  16. Power recovery system for coal liquefaction process

    DOEpatents

    Horton, Joel R.

    1985-01-01

    Method and apparatus for minimizing energy required to inject reactant such as coal-oil slurry into a reaction vessel, using high pressure effluent from the latter to displace the reactant from a containment vessel into the reaction vessel with assistance of low pressure pump. Effluent is degassed in the containment vessel, and a heel of the degassed effluent is maintained between incoming effluent and reactant in the containment vessel.

  17. New results gained with the GSP process for the gasification of pulverized coal, description of the feeding system and solution of environmental problems

    SciTech Connect

    Berger, F.; Brandt, H.; Kretschmer, H.; Richter, H.; Schingnitz, M.

    1988-01-01

    Both economic analyses and analyses concerning the solution of problems of environmental protection have shown that gasification of coal and the conversion of the produced gas into electrical energy, SNG or syntheses gas is getting more and more attractive. Since 1983 a gasification complex working according to the GSP process has been in operation at Gaskombinat Schwarze Pumpe in the GDR. It produces more than 50 000 m/sup 3/ raw gas per hour from these coals. The present paper describes technical and technological solutions, practical results and experience gained during operation as a precondition for the construction of large-scale gas works with an annual output of two to four billions m/sup 3/ raw gas. When discussing these problems it is demonstrated that the environmental compatibility of this coal gasification process meets the highest requirements even if coal that is rich in ash and sulphur and contains salt is used.

  18. The demonstration of an advanced cyclone coal combustor, with internal sulfur, nitrogen, and ash control for the conversion of a 23 MMBTU/hour oil fired boiler to pulverized coal

    SciTech Connect

    Zauderer, B.; Fleming, E.S.

    1991-08-30

    This work contains to the final report of the demonstration of an advanced cyclone coal combustor. Titles include: Chronological Description of the Clean Coal Project Tests,'' Statistical Analysis of Operating Data for the Coal Tech Combustor,'' Photographic History of the Project,'' Results of Slag Analysis by PA DER Module 1 Procedure,'' Properties of the Coals Limestone Used in the Test Effort,'' Results of the Solid Waste Sampling Performed on the Coal Tech Combustor by an Independent Contractor During the February 1990 Tests.'' (VC)

  19. Low Cost Sorbent for Capturing CO{sub 2} Emissions Generated by Existing Coal-fired Power Plants

    SciTech Connect

    Elliott, Jeannine

    2013-08-31

    TDA Research, Inc. has developed a novel sorbent based post-combustion CO{sub 2} removal technology. This low cost sorbent can be regenerated with low-pressure (ca. 1 atm) superheated steam without temperature swing or pressure-swing. The isothermal and isobaric operation is a unique and advantageous feature of this process. The objective of this project was to demonstrate the technical and economic merit of this sorbent based CO{sub 2} capture approach. Through laboratory, bench-scale and field testing we demonstrated that this technology can effectively and efficiently capture CO{sub 2} produced at an existing pulverized coal power plants. TDA Research, Inc is developing both the solid sorbent and the process designed around that material. This project addresses the DOE Program Goal to develop a capture technology that can be added to an existing or new coal fired power plant, and can capture 90% of the CO{sub 2} produced with the lowest possible increase in the cost of energy. .

  20. A Coal-Fired Power Plant with Zero Atmospheric Emissions

    SciTech Connect

    Martinez-Frias, J; Aceves, S M; Smith, J R; Brandt, H

    2003-05-27

    This paper presents the thermodynamic analysis of a coal-based zero-atmospheric emissions electric power plant. The approach involves an oxygen-blown coal gasification unit. The resulting synthetic gas (syngas) is combusted with oxygen in a gas generator to produce the working fluid for the turbines. The combustion produces a gas mixture composed almost entirely of steam and carbon dioxide. These gases drive multiple turbines to produce electricity. The turbine discharge gases pass to a condenser where water is captured. A stream of carbon dioxide then results that can be used for enhanced oil recovery, or for sequestration. This analysis is based on a 400 MW electric power generating plant that uses turbines that are currently under development by a U.S. turbine manufacturer. The power plant has a net thermal efficiency of 42.6%. This efficiency is based on the lower heating value of the coal, and includes the energy necessary for coal gasification, air separation and for carbon dioxide separation and sequestration. The paper also presents an analysis of the cost of electricity (COE) and the cost of conditioning carbon dioxide for sequestration for the 400 MW power plant. Electricity cost is compared for three different gasification processes (Texaco, Shell, and Koppers-Totzek) and two types of coals (Illinois No.6 and Wyodak). Cost of electricity ranges from 5.16 {cents}/kWhr to 5.42 {cents}/kWhr, indicating that the cost of electricity varies by 5% for the three gasification processes considered and the two coal types used.

  1. Pilot Plant Program for the AED Advanced Coal Cleaning System. Phase II. Interim final report

    SciTech Connect

    Not Available

    1980-08-01

    Advanced Energy Dynamics, Inc. (AED), has developed a proprietary coal cleaning process which employs a combination of ionization and electrostatic separation to remove both sulfur and ash from dry pulverized coal. The Ohio Department of Energy sponsored the first part of a program to evaluate, develop, and demonstrate the process in a continuous-flow pilot plant. Various coals used by Ohio electric utilities were characterized and classified, and sulfur reduction, ash reduction and Btu recovery were measured. Sulfur removal in various coals ranged from 33 to 68% (on a Btu basis). Ash removal ranged from 17 to 59% (on a Btu basis). Ash removal of particles greater than 53 microns ranged from 46 to 88%. Btu recovery ranged from 90 to 97%. These results, especially the large percentage removal of ash particles greater than 53 microns, suggest that the AED system can contribute materially to improved boiler performance and availability. The study indicated the following potential areas for commercial utilization of the AED process: installation between the pulverizer and boiler of conventional coal-fired power utilities; reclamation of fine coal refuse; dry coal cleaning to supplement, and, if necessary, to take the place of conventional coal cleaning; upgrading coal used in: (1) coal-oil mixtures, (2) gasification and liquefaction processes designed to handle pulverized coal; and (3) blast furnaces for making steel, as a fuel supplement to the coke. Partial cleaning of coking coal blends during preheating may also prove economically attractive. Numerous other industrial processes which use pulverized coal such as the production of activated carbon and direct reduction of iron ore may also benefit from the use of AED coal cleaning.

  2. Dry pulverized solid material pump

    DOEpatents

    Meyer, John W.; Bonin, John H.; Daniel, Jr., Arnold D.

    1984-07-31

    Apparatus is shown for substantially increasing the feed rate of pulverized material into a pressurized container. The apparatus includes a rotor that is mounted internal to the pressurized container. The pulverized material is fed into an annular chamber defined by the center of the rotor. A plurality of impellers are mounted within the annular chamber for imparting torque to the pulverized material.

  3. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    K. Coleman; R. Viswanathan; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2004-01-23

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2003.

  4. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2004-04-23

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2003.

  5. Boiler Materials for Ultrasupercritical Coal Power Plants

    SciTech Connect

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2006-04-20

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of January 1 to March 31, 2006.

  6. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; W. Mohn; M. Borden; S. Goodstine; I. Perrin

    2004-07-30

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April to June 30, 2004.

  7. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2005-01-31

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

  8. Boiler Materials for Ultrasupercritical Coal Power Plants

    SciTech Connect

    R. Viswanathan; J. Sarver; M. Borden; K. Coleman; J. Blough; S. Goodstine; R.W. Swindeman; W. Mohn; I. Perrin

    2003-04-21

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

  9. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2005-04-27

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2004.

  10. Boiler Materials for Ultrasupercritical Coal Power Plants

    SciTech Connect

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2006-01-31

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of October 1 to December 30, 2005.

  11. Boiler Materials For Ultrasupercritical Coal Power Plants

    SciTech Connect

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2006-09-30

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2006.

  12. Boiler Materials for Ultrasupercritical Coal Power Plants

    SciTech Connect

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2006-07-17

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April 1 to June 30, 2006.

  13. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2005-08-01

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April 1 to June 30, 2005.

  14. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2005-10-27

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). A limiting factor in this can be the materials of construction. The project goal is to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi). This goal seems achievable based on a preliminary assessment of material capabilities. The project is further intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of July 1 to September 30, 2005.

  15. BOILER MATERIALS FOR ULTRASUPERCRITICAL COAL POWER PLANTS

    SciTech Connect

    R. Viswanathan; K. Coleman; J. Shingledecker; J. Sarver; G. Stanko; M. Borden; W. Mohn; S. Goodstine; I. Perrin

    2004-10-30

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have recently initiated a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of ultrasupercritical steam conditions (USC). The project goal initially was to assess/develop materials technology that will enable achieving turbine throttle steam conditions of 760 C (1400 F)/35 MPa (5000 psi), although this goal for the main steam temperature had to be revised down to 732 C (1350 F), based on a preliminary assessment of material capabilities. The project is intended to build further upon the alloy development and evaluation programs that have been carried out in Europe and Japan. Those programs have identified ferritic steels capable of meeting the strength requirements of USC plants up to approximately 620 C (1150 F) and nickel-based alloys suitable up to 700 C (1300 F). In this project, the maximum temperature capabilities of these and other available high-temperature alloys are being assessed to provide a basis for materials selection and application under a range of conditions prevailing in the boiler. This report provides a quarterly status report for the period of April to June 30, 2004.

  16. Char particle fragmentation and its effect on unburned carbon during pulverized coal combustion. Quarterly report, July 1, 1993--September 30, 1993

    SciTech Connect

    Diaz, R.; Mitchell, R.E.

    1993-10-01

    The overall objectives of the project are: (1) to correlate char particle porosity with fragmentation phenomena, (2) to determine if mineral matter in the coal affects fragmentation patterns, and (3) to relate the effects of fragmentation events to unburned carbon in ash. The knowledge obtained during the course of this project will be used to predict accurately the overall mass loss rates of coals based on the mineral content and porosity of their chars. The work will provide a means of assessing reasons for unburned carbon in the ash of coal fired boilers and furnaces. The project is divided into four research tasks. Specific objectives associated with each task are as follows: Task 1--production and characterization of synthetic chars; Task 2--baseline char combustion experiments; Task 3--char fragmentation studies; and Task 4--fragmentation modeling. Results from the first two tasks are presented.

  17. Computational modeling and experimental studies on NO{sub x} reduction under pulverized coal combustion conditions. Technical progress report, sixth quarter, April 1--June 30, 1996

    SciTech Connect

    Kumpaty, S.K.; Subramanian, K.; Nokku, V.P.; Hodges, T.L.

    1996-12-31

    During this quarter, the experiments for nitric oxide reburning with a combination of methane and acetylene were conducted successfully. With the failure of ozonator lamp in the NOx analyzer shortly thereafter, the experimental study of nitric oxide reburning with a combination of methane and ammonia could not be completed. In the meantime, a coal feeder was designed and a purchase order was sent out for the building of the coal feeder. Presented herein are the experimental results of NO reburning with methane/acetylene. The results are consistent with model predictions.

  18. Coal-fired high performance power generating system. Final report

    SciTech Connect

    1995-08-31

    As a result of the investigations carried out during Phase 1 of the Engineering Development of Coal-Fired High-Performance Power Generation Systems (Combustion 2000), the UTRC-led Combustion 2000 Team is recommending the development of an advanced high performance power generation system (HIPPS) whose high efficiency and minimal pollutant emissions will enable the US to use its abundant coal resources to satisfy current and future demand for electric power. The high efficiency of the power plant, which is the key to minimizing the environmental impact of coal, can only be achieved using a modern gas turbine system. Minimization of emissions can be achieved by combustor design, and advanced air pollution control devices. The commercial plant design described herein is a combined cycle using either a frame-type gas turbine or an intercooled aeroderivative with clean air as the working fluid. The air is heated by a coal-fired high temperature advanced furnace (HITAF). The best performance from the cycle is achieved by using a modern aeroderivative gas turbine, such as the intercooled FT4000. A simplified schematic is shown. In the UTRC HIPPS, the conversion efficiency for the heavy frame gas turbine version will be 47.4% (HHV) compared to the approximately 35% that is achieved in conventional coal-fired plants. This cycle is based on a gas turbine operating at turbine inlet temperatures approaching 2,500 F. Using an aeroderivative type gas turbine, efficiencies of over 49% could be realized in advanced cycle configuration (Humid Air Turbine, or HAT). Performance of these power plants is given in a table.

  19. Respirable dust from lignite coal in the Victorian power industry

    SciTech Connect

    Lazarus, R.

    1983-01-01

    The results from a 12-month program of static sampling for respirable dust in various work sites of the Victorian power industry are presented. Lignite coal is the major source of dust in this industry. The data appear to be nearly lognormal in distribution and are similar in magnitude to levels reported from North American surface mines and surface work sites. Average 8-hour, time-weighted-average dust concentrations of 0.3 mg/m/sup 3/ (SD = 0.3) were found in open areas. In enclosed coal handling areas, average concentrations of 0.7 mg/m/sup 3/ (SD = 0.6) were found.

  20. From in-situ coal to fly ash: A study of coal mines and power plants from Indiana

    USGS Publications Warehouse

    Mastalerz, Maria; Hower, J.C.; Drobniak, A.; Mardon, S.M.; Lis, G.

    2004-01-01

    This paper presents data on the properties of coal and fly ash from two coal mines and two power plants that burn single-source coal from two mines in Indiana. One mine is in the low-sulfur (5%) Springfield Coal Member of the Petersburg Formation (Pennsylvanian). Both seams have comparable ash contents (???11%). Coals sampled at the mines (both raw and washed fractions) were analyzed for proximate/ultimate/sulfur forms/heating value, major oxides, trace elements and petrographic composition. The properties of fly ash from these coals reflect the properties of the feed coal, as well as local combustion and post-combustion conditions. Sulfur and spinel content, and As, Pb and Zn concentrations of the fly ash are the parameters that most closely reflect the properties of the source coal. ?? 2004 Elsevier B.V. All rights reserved.

  1. Development of coal-feeding systems at the Morgantown Energy Research Center

    NASA Technical Reports Server (NTRS)

    Hobday, J. M.

    1977-01-01

    Systems for feeding crushed and pulverized coal into coal conversion reactor vessels are described. Pneumatic methods for feeding pulverized coal, slurry feeders, and coal pumps, methods for steam pickup, and a method for drying a water-coal slurry in a steam fluidized bed subsequent to feeding the coal into a reactor vessel are included.

  2. Coal reburning application on a Cyclone boiler

    SciTech Connect

    Maringo, G.J.; Yagiela, A.S.; Newell, R.J.; Farzan, H.

    1994-12-31

    Cyclone reburn involves the injection of a supplemental fuel (natural gas, oil or coal) into the main furnace of a Cyclone-fired boiler to produce locally reducing conditions which convert NO{sub x}, generated in the main combustion zone, to molecular nitrogen, thereby reducing overall NO{sub x} emissions. The world`s only application of the Cyclone reburn technology using pulverized coal as the reburn fuel was installed at Wisconsin Power & Light`s Nelson Dewey Generating Station, Unit 2. The project was selected for demonstration under the US Department of Energy`s Clean Coal Technology Demonstration Program, Round II.

  3. ADVANCES IN CONTROL OF PM2..5 AND PM2..5 PRECURSORS GENERATED BY THE COMBUSTION OF PULVERIZED COAL

    EPA Science Inventory

    Particulate matter smaller than 2.5 micrometers in aerodynamic diameter (PM2.5) is of concern due to adverse health effects associated with elevated ambient mass concentrations of PM2.5. PM2.5 from coal-fired utility boilers is composed of directly emitted (primary) particles and...

  4. ADVANCES IN CONTROL OF PM2..5 AND PM2..5 PRECURSORS GENERATED BY THE COMBUSTION OF PULVERIZED COAL

    EPA Science Inventory

    Particulate matter smaller than 2.5 micrometers in aerodynamic diameter (PM2.5) is of concern due to adverse health effects associated with elevated ambient mass concentrations of PM2.5. PM2.5 from coal-fired utility boilers is composed of directly emitted (primary) particles and...

  5. Overview of air pollution control for coal combustion

    SciTech Connect

    Soud, H.N.

    1997-12-31

    Emission standards are a driving force behind the use of air pollution control equipment throughout the world. Clean coal technology is becoming more widely used due to increasingly stringent emission standards. The main air pollutants from pulverized coal-fired power plants are particulate, sulphur dioxide and nitrogen oxide emissions. This paper will review the technologies used to control these emissions. Trends in their application throughout the world will be described using information from IEA Coal Research--the Clean Coal Centre databases. The incremental costs of air pollution control will be summarized.

  6. Emission characteristics of volatile organic compounds from coal-, coal gangue-, and biomass-fired power plants in China

    NASA Astrophysics Data System (ADS)

    Yan, Yulong; Yang, Chao; Peng, Lin; Li, Rumei; Bai, Huiling

    2016-10-01

    Face the large electricity demand, thermal power generation still derives the main way of electricity supply in China, account for 78.19% of total electricity production in 2013. Three types of thermal power plants, including coal-fired power plant, coal gangue-fired power plant and biomass-fired power plant, were chosen to survey the source profile, chemical reactivity and emission factor of VOCs during the thermal power generation. The most abundant compounds generated during coal- and coal gangue-fired power generation were 1-Butene, Styrene, n-Hexane and Ethylene, while biomass-fired power generation were Propene, 1-Butenen, Ethyne and Ethylene. The ratios of B/T during thermal power generation in this study was 0.8-2.6, which could be consider as the characteristics of coal and biomass burning. The field tested VOCs emission factor from coal-, coal gangue- and biomass-fired power plant was determined to be 0.88, 0.38 and 3.49 g/GJ, or showed as 0.023, 0.005 and 0.057 g/kg, with the amount of VOCs emission was 44.07, 0.08, 0.45 Gg in 2013, respectively. The statistical results of previous emission inventory, which calculated the VOCs emission used previous emission factor, may overestimate the emission amount of VOCs from thermal power generation in China.

  7. Combined compressed air storage-low BTU coal gasification power plant

    DOEpatents

    Kartsounes, George T.; Sather, Norman F.

    1979-01-01

    An electrical generating power plant includes a Compressed Air Energy Storage System (CAES) fueled with low BTU coal gas generated in a continuously operating high pressure coal gasifier system. This system is used in coordination with a continuously operating main power generating plant to store excess power generated during off-peak hours from the power generating plant, and to return the stored energy as peak power to the power generating plant when needed. The excess coal gas which is produced by the coal gasifier during off-peak hours is stored in a coal gas reservoir. During peak hours the stored coal gas is combined with the output of the coal gasifier to fuel the gas turbines and ultimately supply electrical power to the base power plant.

  8. 66. BUILDING NO. 554, REWORK POWDER GRINDING ROUSE, PULVERIZING, WATER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    66. BUILDING NO. 554, REWORK POWDER GRINDING ROUSE, PULVERIZING, WATER DRY HOUSE, LOOKING NORTH (DEMOLITION IN PROGRESS). - Picatinny Arsenal, 500 Area, Powder Factory & Power House, State Route 15 near I-80, Dover, Morris County, NJ

  9. Modeling and full-scale tests of vortex plasma-fuel systems for igniting high-ash power plant coal

    NASA Astrophysics Data System (ADS)

    Messerle, V. E.; Ustimenko, A. B.; Karpenko, Yu. E.; Chernetskiy, M. Yu.; Dekterev, A. A.; Filimonov, S. A.

    2015-06-01

    The processes of supplying pulverized-coal fuel into a boiler equipped with plasma-fuel systems and its combustion in the furnace of this boiler are investigated. The results obtained from 3D modeling of conventional coal combustion processes and its firing with plasma-assisted activation of combustion in the furnace space are presented. The plasma-fuel system with air mixture supplied through a scroll is numerically investigated. The dependence of the swirled air mixture flow trajectory in the vortex plasma-fuel system on the scroll rotation angle is revealed, and the optimal rotation angle at which stable plasma-assisted ignition of pulverized coal flame is achieved is determined.

  10. Plasma-enhanced gasification of low-grade coals for compact power plants

    NASA Astrophysics Data System (ADS)

    Uhm, Han S.; Hong, Yong C.; Shin, Dong H.; Lee, Bong J.

    2011-10-01

    A high temperature of a steam torch ensures an efficient gasification of low-grade coals, which is comparable to that of high-grade coals. Therefore, the coal gasification system energized by microwaves can serve as a moderately sized power plant due to its compact and lightweight design. This plasma power plant of low-grade coals would be useful in rural or sparsely populated areas without access to a national power grid.

  11. Plasma-enhanced gasification of low-grade coals for compact power plants

    SciTech Connect

    Uhm, Han S.; Hong, Yong C.; Shin, Dong H.; Lee, Bong J.

    2011-10-15

    A high temperature of a steam torch ensures an efficient gasification of low-grade coals, which is comparable to that of high-grade coals. Therefore, the coal gasification system energized by microwaves can serve as a moderately sized power plant due to its compact and lightweight design. This plasma power plant of low-grade coals would be useful in rural or sparsely populated areas without access to a national power grid.

  12. Effective ways to modernize outdated coal heat power plants

    NASA Astrophysics Data System (ADS)

    Suchkov, S. I.; Kotler, V. R.; Batorshin, V. A.

    2016-12-01

    An analysis of the state of equipment of 72 outdated coal HPP (heat power plants) of a total capacity 14.3 GW with steam parameters before the turbines p before ≤ 9 MPa, t before = 420-540°C was performed. The equipment is characterized by a considerably low efficiency factor, even if it were converted to burning the natural gas, and by increased release of harmful substances. However, on the most part of the considered HPP, the steam turbines, unlike the boilers, have thus far retained the operation applicability and satisfactory reliability of performance. The analysis has shown that it makes sense to effectively modernize the outdated coal HPP by transformation of their equipment into combined-cycle plant (CCP) with coal gasification, which has high economic and ecological indicators due to thermodynamic advantage of the combined cycle and simpler purification of the generator gas in the process under pressure. As the most rational way of this transformation, the one was recognized wherein—instead of the existing boiler (boilers) or parallel to it—a gasification and gas turbine system is installed with a boiler-utilizer (BU), from which steam is fed to the HPP main steam pipe. In doing this, the basic part of the power station equipment persists. In the world, this kind of reconstruction of steam power equipment is applied widely and successfully, but it is by use of natural gas for the most part. It is reasonable to use the technology developed at Heat Engineering Research Institute (HERI) of hearth-steam gasification of coal and high-temperature purification of the generator gas. The basic scheme and measures on implementation of this method for modernization of outdated coal HPP is creation of CCP with blast-furnace of coal on the basis of accessible and preserved HPP equipment. CCP power is 120 MW, input-output ratio (roughly) 44%, emissions of hazardous substances are 5 mg/MJ dust, 20-60 mg/MJ SO2, and 50-100 mg/MJ NO x . A considerable decrease of

  13. Kinetic modeling of the formation and growth of inorganic nano-particles during pulverized coal char combustion in O2/N2 and O2/CO2 atmospheres

    DOE PAGES

    Shaddix, Christopher R.; Niu, Yanqing; Hui, Shi'en; ...

    2016-08-01

    In this formation of nano-particles during coal char combustion, the vaporization of inorganic components in char and the subsequent homogeneous particle nucleation, heterogeneous condensation, coagulation, and coalescence play decisive roles. Furthermore, conventional measurements cannot provide detailed information on the dynamics of nano-particle formation and evolution, In this study, a sophisticated intrinsic char kinetics model that considers ash effects (including ash film formation, ash dilution, and ash vaporization acting in tandem), both oxidation and gasification by CO2 and H2O, homogeneous particle nucleation, heterogeneous vapor condensation, coagulation, and and coalescence mechanisms is developed and used to compare the temporal evolution of themore » number and size of nano-particles during coal char particle combustion as a function of char particle size, ash content, and oxygen content in O2/N2 and O2/CO2 atmospheres .« less

  14. Using plasma-fuel systems at Eurasian coal-fired thermal power stations

    NASA Astrophysics Data System (ADS)

    Karpenko, E. I.; Karpenko, Yu. E.; Messerle, V. E.; Ustimenko, A. B.

    2009-06-01

    The development of plasma technology for igniting solid fuels at coal-fired thermal power stations in Russia, Kazakhstan, China, and other Eurasian countries is briefly reviewed. Basic layouts and technical and economic characteristics of plasma-fuel systems installed in different coal-fired boiles are considered together with some results from using these systems at coal-fired thermal power stations.

  15. Combustion and NOx emission characteristics with respect to staged-air damper opening in a 600 MWe down-fired pulverized-coal furnace under deep-air-staging conditions.

    PubMed

    Kuang, Min; Li, Zhengqi; Wang, Zhihua; Jing, Xinjing; Liu, Chunlong; Zhu, Qunyi; Ling, Zhongqian

    2014-01-01

    Deep-air-staging combustion conditions, widely used in tangential-fired and wall-arranged furnaces to significantly reduce NOx emissions, are premature up to now in down-fired furnaces that are designed especially for industry firing low-volatile coals such as anthracite and lean coal. To uncover combustion and NOx emission characteristics under deep-air-staging conditions within a newly operated 600 MWe down-fired furnace and simultaneously understand the staged-air effect on the furnace performance, full-load industrial-size measurements taken of gas temperatures and species concentrations in the furnace, CO and NOx emissions in flue gas, and carbon in fly ash were performed at various staged-air damper openings of 10%, 20%, 30%, and 50%. Increasing the staged-air damper opening, gas temperatures along the flame travel (before the flame penetrating the staged-air zone) increased initially but then decreased, while those in the staged-air zone and the upper part of the hopper continuously decreased and increased, respectively. On opening the staged-air damper to further deepen the air-staging conditions, O2 content initially decreased but then increased in both two near-wall regions affected by secondary air and staged air, respectively, whereas CO content in both two regions initially increased but then decreased. In contrast to the conventional understanding about the effects of deep-air-staging conditions, here increasing the staged-air damper opening to deepen the air-staging conditions essentially decreased the exhaust gas temperature and carbon in fly ash and simultaneously increased both NOx emissions and boiler efficiency. In light of apparently low NOx emissions and high carbon in fly ash (i.e., 696-878 mg/m(3) at 6% O2 and 9.81-13.05%, respectively) developing in the down-fired furnace under the present deep-air-staging conditions, further adjustments such as enlarging the staged-air declination angle to prolong pulverized-coal residence times in the

  16. Computational prediction of tube erosion in coal fired power utility boilers

    SciTech Connect

    Lee, B.E.; Fletcher, C.A.J.; Behnia, M.

    1999-10-01

    Erosion of boiler tubes causes serious operational problems in many pulverized coal-fired utility boilers. A new erosion model has been developed in the present study for the prediction of boiler tube erosion. The Lagrangian approach is employed to predict the behavior of the particulate phase. The results of computational prediction of boiler tube erosion and the various parameters causing erosion are discussed in this paper. Comparison of the numerical predictions for a single tube erosion with experimental data shows very good agreement.

  17. Process for producing high-concentration slurry of coal

    SciTech Connect

    Nakaoji, K.; Itoh, H.; Kamao, M.; Takao, Sh.; Tatsumi, Sh.

    1985-02-19

    High concentrated coal-water slurry is produced by coarsely crushing coal, thereafter pulverizing the coarsely crushed coal, together with water and a slurry dispersant, according to necessity, in a wet-type ball mill, and feeding back one portion of the finely pulverized coal slurry thus obtained into the inlet of the wet-type ball mill.

  18. Experimental investigation on distribution of heat flux in boiler of wall tangentially combustion with horizontal dense-dilute pulverized-coal concentration

    SciTech Connect

    Tan Houzhang; Xu Tongmo; Hui Shien

    1999-07-01

    In this dissertation, burners are distributed on four walls of boiler for form Wall Tangentially Combustion with Horizontal Dense-Dilute P.C Stream, and test with Yibin anthracite coal is made. The experimental results show that near the middle of boiler walls, wall heat flux in boiler is maximum, and heat flux projected in the centers of four walls is 1.375 times of that in the corners. Meantime, maximum relative wall temperature difference in burner zone in the way of Wall Tangentially Combustion is 1/4.5 of corner tangentially combustion.

  19. Abrasion and erosion testing of materials used in power production from coal

    SciTech Connect

    Tylczak, Joseph H.; Adler, Thomas A.; Rawers, James C.

    2003-09-01

    The Albany Research Center (ARC) has a long history of studying abrasive wear, related to mineral testing, handling, and processing. The center has also been instrumental in the design and development of wear test procedures and equipment. Research capabilities at ARC include Pin-on-Drum, Pin-on-Disk, and Dry Sand/Rubber Wheel abrasion tests, Jaw Crusher gouging test, Ball-on-Ball Impact test, and Jet erosion tests. Abrasive and erosive wear studies have been used to develop both new alloys and improved heat treatments of commercial alloys. As part of ARC’s newest iteration on wear testing to evaluate materials for use in new and existing pulverized coal combustion and gasifier power systems, the ARC has designed and constructed a new High Temperature Hostile Atmosphere Erosion Wear Test (HAET). This new piece of test apparatus is designed for erosive particle velocities of 10-40 m/sec and temperatures from room temperature (23°C) to 800+°C, with special control over the gas atmosphere. A variable speed whirling arm design is used to vary the impact energy of the gravity fed erosive particles. The specimens are mounted at the edge of a disk and allow a full range of impingement angles to be selected. An electric furnace heats the specimens in an enclosed retort to the selected temperature. Tests include both oxidizing conditions and reducing conditions. A range of gases, including CO, CO2, CH4, H2, H2S, HCl, N2, O2, and SO2 can be mixed and delivered to the retort. During the erosion testing a stream of abrasive powder is delivered in front of the specimens. This apparatus is designed to use low abrasive fluxes, which simulate real operating conditions in commercial power plants. Currently ~270 μm SiO2 particles are being used to simulate the abrasive impurities typically found in coal. Since operators are always striving for longer lifetimes and higher operating temperatures, this apparatus can help elucidate mechanisms of wastage and identify superior

  20. Potential flue gas impurities in carbon dioxide streams separated from coal-fired power plants.

    PubMed

    Lee, Joo-Youp; Keener, Tim C; Yang, Y Jeffery

    2009-06-01

    For geological sequestration of carbon dioxide (CO2) separated from pulverized coal combustion flue gas, it is necessary to adequately evaluate the potential impacts of flue gas impurities on groundwater aquifers in the case of the CO2 leakage from its storage sites. This study estimated the flue gas impurities to be included in the CO2 stream separated from a CO2 control unit for a different combination of air pollution control devices and different flue gas compositions. Specifically, the levels of acid gases and mercury vapor were estimated for the monoethanolamine (MEA)-based absorption process on the basis of published performance parameters of existing systems. Among the flue gas constituents considered, sulfur dioxide (SO2) is known to have the most adverse impact on MEA absorption. When a flue gas contains 3000 parts per million by volume (ppmv) SO2 and a wet flue gas desulfurization system achieves its 95% removal, approximately 2400 parts per million by weight (ppmw) SO2 could be included in the separated CO2 stream. In addition, the estimated concentration level was reduced to as low as 135 ppmw for the SO2 of less than 10 ppmv in the flue gas entering the MEA unit. Furthermore, heat-stable salt formation could further reduce the SO2 concentration below 40 ppmw in the separated CO2 stream. In this study, it is realized that the formation rates of heat-stable salts in MEA solution are not readily available in the literature and are critical to estimating the levels and compositions of flue gas impurities in sequestered CO2 streams. In addition to SO2, mercury, and other impurities in separated CO2 streams could vary depending on pollutant removal at the power plants and impose potential impacts on groundwater. Such a variation and related process control in the upstream management of carbon separation have implications for groundwater protection at carbon sequestration sites and warrant necessary considerations in overall sequestration planning

  1. Detecting moving fires on coal conveyors

    SciTech Connect

    1995-09-01

    To comply with certain elements of the Clean Air Act Amendments of 1990, a number of utilities operating coal fired power plants have switched to low-rank bituminous and semi-bituminous coals as an alternative to other fuels like natural gas. Power plants firing and handling this variety of coal may be extremely prone to fires nd explosions as the coal is conveyed from storage on to the boilers due to a phenomenon known as spontaneous combustion. The American Society of Testing for Materials ranks coals by their tendency to oxidize. The lower the coal`s rank, the greater its tendency to absorb oxygen and, consequently, the greater its tendency to spontaneously combust. This unique property creates a new type of fire and explosion hazard not previously experienced by many coal-fired plants. Fires involving coal crushers, storage silos, conveyors, bunkers and pulverizer mills generally occur as a result of two ignition sources: spontaneous combustion (self-heating) of coal and frictional heating of the coal`s conveyance system.

  2. Technology Efficiency Study on Nuclear Power and Coal Power in Guangdong Province Based on DEA

    SciTech Connect

    Yinong Li; Dong Wang

    2006-07-01

    Guangdong Province has taken the lead in embarking on nuclear power development to resolve its dire lack of primary resources. With the deepening of the on-going structural reform in the electric power sector in China, the market competition scheme is putting electricity generation enterprises under severe strain. Consequently, it is incumbent upon the nuclear power producers to steadily upgrade management, enhance technical capabilities, reduce cost and improve efficiency. At present, gradual application of such efficiency evaluation methodology has already commenced in some sectors in China including the electric power industry. The purpose of this paper is to use the Data Envelopment Analysis (DEA), which is a cutting-edge approach in the efficiency evaluation field - to study the technological efficiency between nuclear power and coal power in Guangdong Province. The DEA results demonstrate that, as far as Guangdong Province is concerned, the technological efficiency of nuclear power is higher than that of coal power in terms of Technological Efficiency (TE), Pure Technology Efficiency (PTE) and Scale Efficiency (SE). The reason is that nuclear power technology is advanced with a much higher equipment availability factor. Under the same scale, the generation output of nuclear power is far higher than that of equivalent coal power generation. With the environmental protection and sustainable development requirements taken into full account, nuclear power constitutes a clean, safe and highly-efficient energy form which should be extensively harnessed in Guangdong Province to fuel its future continuing economic growth. (authors)

  3. Controlling mercury emissions from coal-fired power plants

    SciTech Connect

    Chang, R.

    2009-07-15

    Increasingly stringent US federal and state limits on mercury emissions form coal-fired power plants demand optimal mercury control technologies. This article summarises the successful removal of mercury emissions achieved with activated carbon injection and boiler bromide addition, technologies nearing commercial readiness, as well as several novel control concepts currently under development. It also discusses some of the issues standing in the way of confident performance and cost predictions. In testing conducted on western coal-fired units with fabric filters or TOXECON to date, ACI has generally achieved mercury removal rates > 90%. At units with ESPs, similar performance requires brominated ACI. Alternatively, units firing western coals can use boiler bromide addition to increase flue gas mercury oxidation and downstream capture in a wet scrubber, or to enhance mercury removal by ACI. At eastern bituminous fired units with ESPs, ACI is not as effective, largely due to SO{sub 3} resulting from the high sulfur content of the coal or the use of SO{sub 3} flue gas conditioning to improve ESP performance. 7 refs., 3 figs.

  4. Fireside Corrosion Behavior of HVOF and Plasma-Sprayed Coatings in Advanced Coal/Biomass Co-Fired Power Plants

    NASA Astrophysics Data System (ADS)

    Hussain, T.; Dudziak, T.; Simms, N. J.; Nicholls, J. R.

    2013-06-01

    This article presents a systematic evaluation of coatings for advanced fossil fuel plants and addresses fireside corrosion in coal/biomass-derived flue gases. A selection of four candidate coatings: alloy 625, NiCr, FeCrAl and NiCrAlY were deposited onto superheaters/reheaters alloy (T91) using high-velocity oxy-fuel (HVOF) and plasma spraying. A series of laboratory-based fireside corrosion exposures were carried out on these coated samples in furnaces under controlled atmosphere for 1000 h at 650 °C. The tests were carried out using the "deposit-recoat" test method to simulate the environment that was anticipated from air-firing 20 wt.% cereal co-product mixed with a UK coal. The exposures were carried out using a deposit containing Na2SO4, K2SO4, and Fe2O3 to produce alkali-iron tri-sulfates, which had been identified as the principal cause of fireside corrosion on superheaters/reheaters in pulverized coal-fired power plants. The exposed samples were examined in an ESEM with EDX analysis to characterize the damage. Pre- and post-exposure dimensional metrologies were used to quantify the metal damage in terms of metal loss distributions. The thermally sprayed coatings suffered significant corrosion attack from a combination of aggressive combustion gases and deposit mixtures. In this study, all the four plasma-sprayed coatings studied performed better than the HVOF-sprayed coatings because of a lower level of porosity. NiCr was found to be the best performing coating material with a median metal loss of ~87 μm (HVOF sprayed) and ~13 μm (plasma sprayed). In general, the median metal damage for coatings had the following ranking (in the descending order: most to the least damage): NiCrAlY > alloy 625 > FeCrAl > NiCr.

  5. Combustion characteristics of fine- and micro-pulverized coal in the mixture of O{sub 2}/CO{sub 2}

    SciTech Connect

    Xiangyong Huang; Xiumin Jiang; Xiangxin Han; Hui Wang

    2008-11-15

    The effects of oxygen concentration, particle size, and heating rate on the coal combustion characteristics under an O{sub 2}/CO{sub 2} atmosphere were investigated. The results indicated that the oxygen concentration played the most important role. As the oxygen concentration increases, the ignition and burnout temperatures decrease and the comprehensive combustion property index S increases. Moreover, the improvement of the oxygen concentration intensified the effects of the other factors. The ignition mechanism changes from hetero-homogeneous type to homogeneous type as the oxygen concentration increases. The ignition and burnout temperatures decrease slightly as the mean particle size decreases, and the index S increases measurably as the mean particle size decreases. The heating rate has different effects on the ignition temperature, burnout temperature, and index S at different oxygen concentrations. 19 refs., 9 figs., 2 tabs.

  6. Bioremediation for coal-fired power stations using macroalgae.

    PubMed

    Roberts, David A; Paul, Nicholas A; Bird, Michael I; de Nys, Rocky

    2015-04-15

    Macroalgae are a productive resource that can be cultured in metal-contaminated waste water for bioremediation but there have been no demonstrations of this biotechnology integrated with industry. Coal-fired power production is a water-limited industry that requires novel approaches to waste water treatment and recycling. In this study, a freshwater macroalga (genus Oedogonium) was cultivated in contaminated ash water amended with flue gas (containing 20% CO₂) at an Australian coal-fired power station. The continuous process of macroalgal growth and intracellular metal sequestration reduced the concentrations of all metals in the treated ash water. Predictive modelling shows that the power station could feasibly achieve zero discharge of most regulated metals (Al, As, Cd, Cr, Cu, Ni, and Zn) in waste water by using the ash water dam for bioremediation with algal cultivation ponds rather than storage of ash water. Slow pyrolysis of the cultivated algae immobilised the accumulated metals in a recalcitrant C-rich biochar. While the algal biochar had higher total metal concentrations than the algae feedstock, the biochar had very low concentrations of leachable metals and therefore has potential for use as an ameliorant for low-fertility soils. This study demonstrates a bioremediation technology at a large scale for a water-limited industry that could be implemented at new or existing power stations, or during the decommissioning of older power stations.

  7. Suppression of fine ash formation in pulverized coal flames. Quarterly technical progress report No. 6, January 1, 1994--March 31, 1994

    SciTech Connect

    Kramlich, J.C.; Butcher, E.K.; Chenevert, B.

    1994-04-30

    During the present quarter the model was coded and tested on the Illinois coal. Some features of the process need discussion. After devolatilization, the char particle heats towards its steady-state combustion temperature. At approximately 1200--1300 K, the particle quickly goes from a temperature where the equilibrium sodium vapor pressure is negligible to a temperature where it is at one atmosphere. This shows that the sodium vaporization occurs under non-isothermal conditions, although the rapid rate of sodium diffusion relative to particle heating suggests that the quasi steady-state formulation for the sodium vaporization portion of the problem is appropriate. It also illustrates the two-stage release pattern for the sodium: (1) an early rapid release of organically-bound sodium, and (2) a more delayed release of acid-washable sodium, and sodium that was complexed into clay chemicals during the organic sodium vaporization. The conditions reported for the present calculations are as follows: Coal: 8.7% ash, 12% H{sub 2}O, 33.5% volatile matter. Elemental sodium represent 0.82% of the ash. For purposes of calculation, the char particle is presumed to consist of the fixed carbon from the proximate analysis, along with the ash. This establishes the mass fraction of sodium and other minerals in the char at the start of char combustion. For the baseline condition, the char particle was assumed to be 50% covered by attached excluded mineral, and the included mineral matter was assumed to be divided into monodisperse 0.5 {mu}m particles that are evenly dispersed throughout the char. The diameter of the char particle was 25 {mu}m.

  8. The Mesaba Energy Project: Clean Coal Power Initiative, Round 2

    SciTech Connect

    Stone, Richard; Gray, Gordon; Evans, Robert

    2014-07-31

    The Mesaba Energy Project is a nominal 600 MW integrated gasification combine cycle power project located in Northeastern Minnesota. It was selected to receive financial assistance pursuant to code of federal regulations (?CFR?) 10 CFR 600 through a competitive solicitation under Round 2 of the Department of Energy?s Clean Coal Power Initiative, which had two stated goals: (1) to demonstrate advanced coal-based technologies that can be commercialized at electric utility scale, and (2) to accelerate the likelihood of deploying demonstrated technologies for widespread commercial use in the electric power sector. The Project was selected in 2004 to receive a total of $36 million. The DOE portion that was equally cost shared in Budget Period 1 amounted to about $22.5 million. Budget Period 1 activities focused on the Project Definition Phase and included: project development, preliminary engineering, environmental permitting, regulatory approvals and financing to reach financial close and start of construction. The Project is based on ConocoPhillips? E-Gas? Technology and is designed to be fuel flexible with the ability to process sub-bituminous coal, a blend of sub-bituminous coal and petroleum coke and Illinois # 6 bituminous coal. Major objectives include the establishment of a reference plant design for Integrated Gasification Combined Cycle (?IGCC?) technology featuring advanced full slurry quench, multiple train gasification, integration of the air separation unit, and the demonstration of 90% operational availability and improved thermal efficiency relative to previous demonstration projects. In addition, the Project would demonstrate substantial environmental benefits, as compared with conventional technology, through dramatically lower emissions of sulfur dioxide, nitrogen oxides, volatile organic compounds, carbon monoxide, particulate matter and mercury. Major milestones achieved in support of fulfilling the above goals include obtaining Site, High Voltage

  9. 65. BUILDING NO. 554, REWORK POWDER GRINDING HOUSE, PULVERIZING, WATER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    65. BUILDING NO. 554, REWORK POWDER GRINDING HOUSE, PULVERIZING, WATER DRY HOUSE, LOOKING SOUTH AT NORTH SIDE (DEMOLITION IN PROGRESS) OF BUILDING ONCE USED FOR REWORK POWDER GRINDING AND PULVERIZING (SEE NJ-36-C-33 FOR DIAGRAM OF THIS RECLAMATION PROCESS). THIS BUILDING ALSO SERVED AS A WATER DRY HOUSE. - Picatinny Arsenal, 500 Area, Powder Factory & Power House, State Route 15 near I-80, Dover, Morris County, NJ

  10. 9. VIEW OF 'BLUE STREAK' HAMMER MILL (Prater Pulverizer Co., ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    9. VIEW OF 'BLUE STREAK' HAMMER MILL (Prater Pulverizer Co., Chicago, Illinois), LOCATED IN THE SOUTHEAST CORNER OF THE BASEMENT, WAS ADDED IN THE EARLY 1930s. THIS WAS THE MILL'S FIRST ELECTRIC-POWERED MACHINERY. THE HAMMER MILL WAS USED TO PULVERIZE OATS, ALFALFA MEAL, AND CORN. Photographer: Louise Taft Cawood, July 1986 - Alexander's Grist Mill, Lock 37 on Ohio & Erie Canal, South of Cleveland, Valley View, Cuyahoga County, OH

  11. Heat pipe technology for coal-fired power systems

    SciTech Connect

    Uherka, K.L.; Holtz, R.E.; McLennan, G.A.; Koehl, E.R.

    1985-04-01

    This report summarizes the results of heat pipe R and D activities at Argonne National Laboratory (ANL) during the 1977 to 1984 time period. The heat pipe development efforts were associated with a variety of DOE supported projects involving coal-fired prime movers for stationary power generation. The role of heat pipes for these power systems is in their potential application as thermal transport systems for integrating fluidized bed combustors (FBC) with prime movers ranging from Stirling engines in total energy systems (approx.10 MWe) to closed-cycle gas turbines in central power plants (approx.1000 MWe). The results of initial investigations at ANL demonstrated that high-temperature sodium heat pipes provided the best heat exchanger technology for integrating Stirling engines with coal-fired FBC systems. A major accomplishment included the development and validation of a computer code (ANL/HTP) which calculates heat pipe operating limits and other significant characteristics necessary for power plant design. A number of developmental and prototype heat pipes were designed and fabricated through a subcontract effort with Thermacore, Inc., and delivered to ANL for performance testing. Preliminary test results from ANL's Heat Pipe Test Facility, using induction heating and a gas-water calorimeter to establish energy balances, are given in the report. Test data obtained to date are consistent with ANL/HTP code predictions. 47 refs., 53 figs., 22 tabs.

  12. Opportunities to expedite the construction of new coal-based power plants

    SciTech Connect

    Thomas G. Kraemer; Georgia Nelson; Robert Card; E. Linn Draper, Jr.; Michael J. Mudd

    2004-07-01

    US Secretary of Energy Spencer Abraham requested that the National Coal Council prepare a study identifying 'which opportunities could expedite the construction of new coal-fired electricity generation.' He also requested that the Council 'examine opportunities and incentives for additional emissions reduction including evaluating and replacing the oldest portion of our coal-fired power plant fleet with more efficient and lower emitting coal-fired plants.' A study group of experts who conducted the work can be found in Appendix D. The National Coal Council found the following: Coal is the fuel of choice now, and will remain so into the future; Natural gas has been the dominant fuel for new power plants in the last decade; Coal provides a pathway for greater energy independence; There is renewed interest in using coal to fuel new power plants; Generators are expected to remain credit worthy; Permitting delays have been an impediment to building new coal plants; Environmental regulatory approaches have been an impediment to building new coal plants; Uncertainty about CO{sub 2} emission reductions has been an impediment to the construction of new coalbased power plants; Incentives are still needed to facilitate the construction of advanced coal-based power plants; Lack of a regional planning approach has been an impediment to the construction of new coal-based power plants; and Infrastructure hurdles are impediments to the construction of new coal-based power plants. The Council's recommendations include: Streamline the permitting process; Recognize the strategic importance of integrated gasification combined cycle (IGCC) technology; Recognize the importance of other coal-based technologies; Encourage regional planning; Continue with meaningful R&D and with technology demonstration; Provide meaningful incentives for the commercialization and deployment of new advanced coal-based technologies. 7 apps.

  13. Effects of preignition on pulverized-coal combustion. Second quarterly report, 1 January 1981-31 March 1981. [Above 800K

    SciTech Connect

    Simons, Girard A.; Kothandaraman, G.

    1981-04-01

    The technical effort on pore structure optimization is complete. The basic conclusion is that particle size and porosity are the most important physical properties of char when considering char oxidation above 800K. The distribution of porosity with pore size is of secondary importance. The internal surface area and pore aspect ratio have no significant influence on char oxidation above 800K. The apparatus for the bench scale pore evolution experiments has been constructed. Coal samples will be heated at various rates to various final temperatures and the pore structure of the remaining char will be measured. Preliminary data have been analyzed using N/sub 2/ and CO/sub 2/ adsorption, Hg porosimetry and Hg and He densities. In future studies, the CO/sub 2/ and N/sub 2/ adsorption will be omitted as they have not yielded any surprising empirical results and do not offer any information which is useful to the theory of a tailored pore structure for enhanced char reactivity. The Hg and He densities are important as they yield the char pososity and the Hg porosimetry is important as it yields the size distribution of the large pores which control char oxidation. Both the He pycnometer and Hg porosimeter have been purchased. All future experiments and char analyses will be performed in-house. The theory of pore evolution has been initiated. A statistical description of the pore tree has been developed.

  14. Duquesne Light Company`s burner modification for NO{sub x} RACT compliance on a 200 MW single face fired pulverized coal unit

    SciTech Connect

    Bionda, J.P.; Gabrielson, J.E.; Hallo, A.

    1994-12-31

    This paper discusses the result of a research test program conducted on Duquesne Light Company`s Elrama Unit 4. The program was designed to determine the viability of achieving compliance with the recently enacted PA DER Reasonably Available Control Technology (RACT) regulations. These regulations stipulate presumptive RACT requirements for wall fired boilers which include the installations and operation of low NO{sub x} burners with separated overfire air. Duquesne Light Company contracted Energy Systems, Associates (ESA) to aide in the design and testing of a novel low NO{sub x} burner design and separated overfire air system. By modifying the coal burners, it has been possible to reduce the NO{sub x} emissions by 50% to 60% on Unit 4, with minimal impact to the unburned carbon in the ash. The burner modifications create fuel rich streams which are surrounded by air rich zones in the primary flame region, thus staging combustion at the burner. Additional NO{sub x} reductions are realized when the combustion is further staged by use of the separated overfire air system.

  15. ENGINEERING FEASIBILITY AND ECONOMICS OF CO2 SEQUESTRATION/USE ON AN EXISTING COAL-FIRED POWER PLANT: A LITERATURE REVIEW

    SciTech Connect

    Carl R. Bozzuto; Nsakala ya Nsakala

    2000-01-31

    The overall objective of this study is to evaluate the technical feasibility and the economics of alternate CO{sub 2} capture and sequestration/use technologies for retrofitting an existing pulverized coal-fired power plant. To accomplish this objective three alternative CO{sub 2} capture and sequestration systems will be evaluated to identify their impact on an existing boiler, associated boiler auxiliary components, overall plant operation and performance and power plant cost, including the cost of electricity. The three retrofit technologies that will be evaluated are as follows: (1) Coal combustion in air, followed by CO{sub 2} separation from flue gas with Kerr-McGee/ABB Lummus Global's commercial MEA-based absorption/stripping process. (2) Coal combustion in an O{sub 2}/CO{sub 2} environment with CO{sub 2} recycle. (3) Coal combustion in air with oxygen removal and CO{sub 2} captured by tertiary amines In support of this objective and execution of the evaluation of the three retrofit technologies a literature survey was conducted. It is presented in an ''annotated'' form, consistent with the following five sections: (1) Coal Combustion in O{sub 2}/CO{sub 2} Media; (2) Oxygen Separation Technologies; (3) Post Combustion CO{sub 2} Separation Technologies; (4) Potential Utilization of CO{sub 2}; and (5) CO{sub 2} Sequestration. The objective of the literature search was to determine if the three retrofit technologies proposed for this project continue to be sound choices. Additionally, a review of the literature would afford the opportunity to determine if other researchers have made significant progress in developing similar process technologies and, in that context, to revisit the current state-of-the-art. Results from this literature survey are summarized in the report.

  16. Environmental impacts of coal mine and thermal power plant to the surroundings of Barapukuria, Dinajpur, Bangladesh.

    PubMed

    Hossain, Md Nazir; Paul, Shitangsu Kumar; Hasan, Md Muyeed

    2015-04-01

    The study was carried out to analyse the environmental impacts of coal mine and coal-based thermal power plant to the surrounding environment of Barapukuria, Dinajpur. The analyses of coal, water, soil and fly ash were carried out using standard sample testing methods. This study found that coal mining industry and coal-based thermal power plant have brought some environmental and socio-economic challenges to the adjacent areas such as soil, water and air pollution, subsidence of agricultural land and livelihood insecurity of inhabitants. The pH values, heavy metal, organic carbon and exchangeable cations of coal water treated in the farmland soil suggest that coal mining deteriorated the surrounding water and soil quality. The SO4(2-) concentration in water samples was beyond the range of World Health Organisation standard. Some physico-chemical properties such as pH, conductivity, moisture content, bulk density, unburned carbon content, specific gravity, water holding capacity, liquid and plastic limit were investigated on coal fly ash of Barapukuria thermal power plant. Air quality data provided by the Barapukuria Coal Mining Company Limited were contradictory with the result of interview with the miners and local inhabitants. However, coal potentially contributes to the development of economy of Bangladesh but coal mining deteriorates the environment by polluting air, water and soil. In general, this study includes comprehensive baseline data for decision makers to evaluate the feasibility of coal power industry at Barapukuria and the coalmine itself.

  17. Evaluating the fate of metals in air pollution control residues from coal-fired power plants

    EPA Science Inventory

    Changes in air pollution control at coal-fired power plants are shifting mercury (Hg) and other metals from the flue gas at electric utilities to the coal ash. This paper presents data from the characterization of73 coal combustion residues (CCRs) evaluating the composition and c...

  18. Evaluating the fate of metals in air pollution control residues from coal-fired power plants

    EPA Science Inventory

    Changes in air pollution control at coal-fired power plants are shifting mercury (Hg) and other metals from the flue gas at electric utilities to the coal ash. This paper presents data from the characterization of73 coal combustion residues (CCRs) evaluating the composition and c...

  19. Impacts of TMDLs on coal-fired power plants.

    SciTech Connect

    Veil, J. A.; Environmental Science Division

    2010-04-30

    The Clean Water Act (CWA) includes as one of its goals restoration and maintenance of the chemical, physical, and biological integrity of the Nation's waters. The CWA established various programs to accomplish that goal. Among the programs is a requirement for states to establish water quality standards that will allow protection of the designated uses assigned to each water body. Once those standards are set, state agencies must sample the water bodies to determine if water quality requirements are being met. For those water bodies that are not achieving the desired water quality, the state agencies are expected to develop total maximum daily loads (TMDLs) that outline the maximum amount of each pollutant that can be discharged to the water body and still maintain acceptable water quality. The total load is then allocated to the existing point and nonpoint sources, with some allocation held in reserve as a margin of safety. Many states have already developed and implemented TMDLs for individual water bodies or regional areas. New and revised TMDLs are anticipated, however, as federal and state regulators continue their examination of water quality across the United States and the need for new or revised standards. This report was funded by the U.S. Department of Energy's (DOE's) National Energy Technology Laboratory (NETL) Existing Plants Research Program, which has an energy-water research effort that focuses on water use at power plants. This study complements its overall research effort by evaluating water issues that could impact power plants. One of the program missions of the DOE's NETL is to develop innovative environmental control technologies that will enable full use of the Nation's vast coal reserves, while at the same time allowing the current fleet of coal-fired power plants to comply with existing and emerging environmental regulations. Some of the parameters for which TMDLs are being developed are components in discharges from coal-fired power

  20. Combustion modification Nox controls for utility boilers. volume II: pulverized-coal wall-fired unit field test. Final report Jul 78-Jul 79

    SciTech Connect

    Sawyer, J.W.; Higginbotham, E.B.

    1981-07-01

    The report gives methods and results of an environmental assessment test program at Gulf Power's Crist Power Plant, Unit 7. The aim of the program was to measure multimedia emissions changes as a result of applying NOx controls. Emissions of trace elements, organic materials, sulfur species, particulate matter, CO2, O2, NOx, and CO were measured. These emissions, under normal and controlled (for NOx) operating conditions were compared. Source operating data were also analyzed so that changes in operating parameters and efficiency could be assessed.

  1. Methane and carbon dioxide emissions from selected U.S. coal production regions and coal-fired power plants

    NASA Astrophysics Data System (ADS)

    Peischl, J.; Ryerson, T. B.; Trainer, M.

    2016-12-01

    Coal and natural gas each fueled 33% of the total electric power generated in the United States in 2015. Combined-cycle natural-gas-fired power plants emit less than half of the carbon dioxide per unit power produced than do coal-fired power plants. However, methane emissions prior to combustion as fuel must also be accounted for in order to determine the total greenhouse gas footprint of a fuel type choice. While many studies over the past few years have focused on methane emissions associated with natural gas production and its use, relatively few studies have focused on methane emissions associated with coal production and its use in coal-fired power plants. We present airborne methane data from two studies to quantify emissions from coal production regions in Alabama and Wyoming. We additionally quantify carbon dioxide and methane emissions from several coal-fired power plants. Our top-down emission estimates are then compared to the EPA greenhouse gas inventory when possible.

  2. LOCAL IMPACTS OF MERCURY EMISSIONS FROM COAL FIRED POWER PLANTS.

    SciTech Connect

    SULLIVAN, T.M.; BOWERMAN, B.; ADAMS, J.; MILIAN, L.; LIPFERT, F.; SUBRAMANIAM, S.; BLAKE, R.

    2005-09-21

    Mercury is a neurotoxin that accumulates in the food chain and is therefore a health concern. The primary human exposure pathway is through fish consumption. Coal-fired power plants emit mercury and there is uncertainty over whether this creates localized hot spots of mercury leading to substantially higher levels of mercury in water bodies and therefore higher exposure. To obtain direct evidence of local deposition patterns, soil and vegetations samples from around three U.S. coal-fired power plants were collected and analyzed for evidence of hot spots and for correlation with model predictions of deposition. At all three sites, there was no correlation between modeled mercury deposition and either soil concentrations or vegetation concentrations. It was estimated that less than 2% of the total mercury emissions from these plants deposited within 15 km of these plants. These small percentages of deposition are consistent with the literature review findings of only minor perturbations in environmental levels, as opposed to hot spots, near the plants. The major objective of the sampling studies was to determine if there was evidence for hot spots of mercury deposition around coal-fired power plants. From a public health perspective, such a hot spot must be large enough to insure that it did not occur by chance, and it must increase mercury concentrations to a level in which health effects are a concern in a water body large enough to support a population of subsistence fishers. The results of this study suggest that neither of these conditions has been met.

  3. Focus on coal power station installations and population health.

    PubMed

    Valenti, Marco; Masedu, Francesco; Tiberti, Sergio

    2011-01-01

    Damage to health associated with emissions from coal power stations can vary greatly from one location to another depending on the size of the plant, location and the characteristics of the population. Population-based studies conducted by independent groups in different locations around the world show effects on health in populations at higher risk, but failed to definitely demonstrate direct effects on morbidity and mortality, to be exclusively attributed to the presence of active power stations. However, evidence on the role of micropollutants from power station activities suggests that a complete and thorough analysis should be made on the environmental cycle. Therefore danger should in any case be assessed as carefully as possible while assuming, at most, that all micropollutants may come into direct contact with man through the various potential pathways throughout their entire lifetime, regardless of the factors that reduce their presence.

  4. Testing of a coal-fired diesel power plant

    SciTech Connect

    Wilson, R.P.; Balles, E.N.; Benedek, K.R.; Benson, C.E.; Rao, K.; Schaub, F.; Kimberley, J.; Itse, D.

    1993-01-01

    The POC coal-fired power plant consists of a Cooper-Bessemer LSC-6 engine (15.5 inch bore, 22 inch stroke) rated at 400 rev/min and 208 psi bmep producing approximately 1.8 MW of power. The power plant is fueled with `engine grade` coal slurry which has been physically cleaned to an ash level of approximately 1.5 to 2% (dry basis) and has a mean particle size of approximately 12 micron. CWS is injected directly into the combustion chamber through a fuel injector (one per cylinder) which was designed and developed to be compatible with the fuel. Each injector is fitted with a 19 orifice nozzle tip made with sapphire inserts in each orifice. The combustion chambers are fitted with twin diesel pilot injectors which provide a positive ignition source and substantially shorten the ignition delay period of the CWS fuel. Durable coatings (typically tungsten carbide) are used for the piston rings and cylinder liners to reduce wear rates. The emission control system consists of SCR for NO{sub x} control, sodium sorbent injection for SO{sub x} control, and a cyclone plus baghouse for particulate capture. The cyclone is installed upstream of the engine turbocharger which helps protect the turbine blades.

  5. Testing of a coal-fired diesel power plant

    SciTech Connect

    Wilson, R.P.; Balles, E.N.; Benedek, K.R.; Benson, C.E. , Inc., Cambridge, MA ); Rao, K.; Schaub, F. ); Kimberley, J. ); Itse, D. )

    1993-01-01

    The POC coal-fired power plant consists of a Cooper-Bessemer LSC-6 engine (15.5 inch bore, 22 inch stroke) rated at 400 rev/min and 208 psi bmep producing approximately 1.8 MW of power. The power plant is fueled with 'engine grade' coal slurry which has been physically cleaned to an ash level of approximately 1.5 to 2% (dry basis) and has a mean particle size of approximately 12 micron. CWS is injected directly into the combustion chamber through a fuel injector (one per cylinder) which was designed and developed to be compatible with the fuel. Each injector is fitted with a 19 orifice nozzle tip made with sapphire inserts in each orifice. The combustion chambers are fitted with twin diesel pilot injectors which provide a positive ignition source and substantially shorten the ignition delay period of the CWS fuel. Durable coatings (typically tungsten carbide) are used for the piston rings and cylinder liners to reduce wear rates. The emission control system consists of SCR for NO[sub x] control, sodium sorbent injection for SO[sub x] control, and a cyclone plus baghouse for particulate capture. The cyclone is installed upstream of the engine turbocharger which helps protect the turbine blades.

  6. Respirable dust from lignite coal in the Victorian power industry

    SciTech Connect

    Lazarus, R.

    1983-04-01

    The results of a 12-month programme of static sampling for respirable dust at various work sites of the Victorian power industry are presented. Lignite is the major source of dust. The data appear to be nearly lognormal in distribution and are similar in magnitude to levels reported from North American surface mines and surface work sites. Average 8-hour, time-weighted-average dust concentrations of 0.3 mg/m/sup 3/ were found in open areas. In enclosed coal-handling areas, average concentrations of 0.7 mg/m/sup 3/ were found.

  7. Coal-fired high performance power generating system

    SciTech Connect

    Not Available

    1992-07-01

    The goals of the program are to develop a coal-fired high performance power generation system (HIPPS) by the year 2000 that is capable of > 47% thermal efficiency; NO[sub x] SO [sub x] and Particulates < 25% NSPS; Cost of electricity 10% lower; coal > 65% of heat input and all solid wastes benign. In order to achieve these goals our team has outlined a research plan based on an optimized analysis of a 250 MW[sub e] combined cycle system applicable to both frame type and aeroderivative gas turbines. Under the constraints of the cycle analysis we have designed a high temperature advanced furnace (HITAF) which integrates several combustor and air heater designs with appropriate ash management procedures. Most of this report discusses the details of work on these components, and the R D Plan for future work. The discussion of the combustor designs illustrates how detailed modeling can be an effective tool to estimate NO[sub x] production, minimum burnout lengths, combustion temperatures and even particulate impact on the combustor walls. When our model is applied to the long flame concept it indicates that fuel bound nitrogen will limit the range of coals that can use this approach. For high nitrogen coals a rapid mixing, rich-lean, deep staging combustor will be necessary. The air heater design has evolved into two segments: a convective heat exchanger downstream of the combustion process; a radiant panel heat exchanger, located in the combustor walls; The relative amount of heat transferred either radiatively or convectively will depend on the combustor type and the ash properties.

  8. From nuclear power to coal power: Aerosol-induced health and radiative effects

    NASA Astrophysics Data System (ADS)

    Mielonen, Tero; Laakso, Anton; Karhunen, Anni; Kokkola, Harri; Partanen, Antti-Ilari; Korhonen, Hannele; Romakkaniemi, Sami; Lehtinen, Kari E. J.

    2015-12-01

    We have investigated what would be the climate and PM-induced air quality consequences if all nuclear reactors worldwide were closed down and replaced by coal combustion. In a way, this presents a "worst-case scenario" since less polluting energy sources are available. We studied simultaneously the radiative and health effects of coal power emissions using a global 3-D aerosol-climate model (ECHAM-HAMMOZ). This approach allowed us to estimate the effects of a major global energy production change from low carbon source to a high carbon one using detailed spatially resolved population density information. We included the radiative effects of both CO2 and PM2.5 but limited the study of health effects to PM2.5 only. Our results show that the replacement of nuclear power with coal power would have globally caused an average of 150,000 premature deaths per year during the period 2005-2009 with two thirds of them in Europe. For 37 years the aerosol emissions from the additional coal power plants would cool the climate but after that the accumulating CO2 emissions would accelerate the warming of the climate.

  9. Development of a high-performance, coal-fired power generating system with a pyrolysis gas and char-fired high-temperature furnace

    SciTech Connect

    Shenker, J.

    1995-11-01

    A high-performance power system (HIPPS) is being developed. This system is a coal-fired, combined-cycle plant that will have an efficiency of at least 47 percent, based on the higher heating value of the fuel. The original emissions goal of the project was for NOx and SOx to each be below 0.15 lb/MMBtu. In the Phase 2 RFP this emissions goal was reduced to 0.06 lb/MMBtu. The ultimate goal of HIPPS is to have an all-coal-fueled system, but initial versions of the system are allowed up to 35 percent heat input from natural gas. Foster Wheeler Development Corporation is currently leading a team effort with AlliedSignal, Bechtel, Foster Wheeler Energy Corporation, Research-Cottrell, TRW and Westinghouse. Previous work on the project was also done by General Electric. The HIPPS plant will use a high-Temperature Advanced Furnace (HITAF) to achieve combined-cycle operation with coal as the primary fuel. The HITAF is an atmospheric-pressure, pulverized-fuel-fired boiler/air heater. The HITAF is used to heat air for the gas turbine and also to transfer heat to the steam cycle. its design and functions are very similar to conventional PC boilers. Some important differences, however, arise from the requirements of the combined cycle operation.

  10. Fate of trace elements in a 2000-MW coal-fired power station: PISCES Site 131 field chemical emissions monitoring program emissions report. Final report

    SciTech Connect

    Clarke, F.; Price, H.J.

    1996-04-01

    As part of the Field Chemical Emissions Monitoring (FCEM) program, PowerGen and EPRI have sponsored research to determine the fate of trace element emissions from Site 131--a 2000-MW pulverized-coal-fired-power plant. Three plant configurations were investigated on units employing (1) low-NOx burners, (2) conventional burners, and (3) conventional burners with an improved electrostatic precipitator (ESP) and a new wet flue gas desulfurization (FGD) system. The majority of fractional closures were good for most trace elements and were within the project goals of being able to account for 70--130% of the inlet feed in the emission streams. Comparison between the analyses of the precipitator outlet dusts shows little variation, other than that attributable to the original coal composition. As expected, the improved precipitators and new FGD along with a consequent reduction in dust burden, markedly decreased the mass emission of metals in the solid phase. Removal efficiencies of 65--95% were achieved across the FGD system for the vapor phase trace elements (mercury, selenium, chlorine, and fluorine). Moreover, the use of a new FGD system reduced the final stack emissions, with the majority of species concentrating in the sludge phase. Finally, organic emissions measured, including dioxins and furans, were very low and in most cases near the method detection limit. The results from Site 131 would be most applicable for utilities burning the same type of fuel at a power plant with a similar ESP and a wet FGD control system.

  11. Emission, mass balance, and distribution characteristics of PCDD/Fs and heavy metals during cocombustion of sewage sludge and coal in power plants.

    PubMed

    Zhang, Gang; Hai, Jing; Ren, Mingzhong; Zhang, Sukun; Cheng, Jiang; Yang, Zhuoru

    2013-02-19

    The emission, mass balance, and distribution characteristics of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) as well as those of heavy metals (Hg, Cd, Pb, Cr, and Cu) were investigated during the cocombustion of 5%, 10%, 15%, and 20% sewage sludge (SS) in a pulverized coal power plant. The PCDD/F emissions increased from 7.00 to 32.72 pg I-TEQ/Nm(3) as the amount of SS in the mixed fuel (MF) increased. High sulfur content and relatively low chlorine levels in MF resulted in lower PCDD/F emissions. SS exhibited a remarkable difference in congener profiles compared with flue gas, bottom ash, and fly ash. The negative dioxin mass balance indicated that the cofiring of SS with coal in power plants was not a source but a sink of dioxins. The concentrations and emission factors of heavy metals in flue gas and bottom ash, as well as fly ash, all exhibited a tendency to increase with increasing input values of heavy metals in MF. The distribution characteristics of the investigated heavy metals were primarily dependent on the evaporative properties of these metals. The availability of chlorine could alter the heavy metal distribution behavior. The emitted pollutants in the power plant were below the legal limits.

  12. Low Cost, High Capacity Regenerable Sorbent for Carbon Dioxide Capture from Existing Coal-fired Power Plants

    SciTech Connect

    Alptekin, Gokhan; Jayaraman, Ambalavanan; Dietz, Steven

    2016-03-03

    In this project TDA Research, Inc (TDA) has developed a new post combustion carbon capture technology based on a vacuum swing adsorption system that uses a steam purge and demonstrated its technical feasibility and economic viability in laboratory-scale tests and tests in actual coal derived flue gas. TDA uses an advanced physical adsorbent to selectively remove CO2 from the flue gas. The sorbent exhibits a much higher affinity for CO2 than N2, H2O or O2, enabling effective CO2 separation from the flue gas. We also carried out a detailed process design and analysis of the new system as part of both sub-critical and super-critical pulverized coal fired power plants. The new technology uses a low cost, high capacity adsorbent that selectively removes CO2 in the presence of moisture at the flue gas temperature without a need for significant cooling of the flue gas or moisture removal. The sorbent is based on a TDA proprietary mesoporous carbon that consists of surface functionalized groups that remove CO2 via physical adsorption. The high surface area and favorable porosity of the sorbent also provides a unique platform to introduce additional functionality, such as active groups to remove trace metals (e.g., Hg, As). In collaboration with the Advanced Power and Energy Program of the University of California, Irvine (UCI), TDA developed system simulation models using Aspen PlusTM simulation software to assess the economic viability of TDA’s VSA-based post-combustion carbon capture technology. The levelized cost of electricity including the TS&M costs for CO2 is calculated as $116.71/MWh and $113.76/MWh for TDA system integrated with sub-critical and super-critical pulverized coal fired power plants; much lower than the $153.03/MWhand $147.44/MWh calculated for the corresponding amine based systems. The cost of CO2 captured for TDA’s VSA based system is $38

  13. Advanced coal gasifier-fuel cell power plant systems design

    NASA Technical Reports Server (NTRS)

    Heller, M. E.

    1983-01-01

    Two advanced, high efficiency coal-fired power plants were designed, one utilizing a phosphoric acid fuel cell and one utilizing a molten carbonate fuel cell. Both incorporate a TRW Catalytic Hydrogen Process gasifier and regenerator. Both plants operate without an oxygen plant and without requiring water feed; they, instead, require makeup dolomite. Neither plant requires a shift converter; neither plant has heat exchangers operating above 1250 F. Both plants have attractive efficiencies and costs. While the molten carbonate version has a higher (52%) efficiency than the phosphoric acid version (48%), it also has a higher ($0.078/kWh versus $0.072/kWh) ten-year levelized cost of electricity. The phosphoric acid fuel cell power plant is probably feasible to build in the near term: questions about the TRW process need to be answered experimentally, such as weather it can operate on caking coals, and how effective the catalyzed carbon-dioxide acceptor will be at pilot scale, both in removing carbon dioxide and in removing sulfur from the gasifier.

  14. The potential for adding plastic waste fuel at a coal gasification power plant.

    PubMed

    Campbell, P E; Evans, R H; McMullan, J T; Williams, B C

    2001-12-01

    Plastics wastes from a municipal solid waste plant have a high energy content which make it an interesting option for co-processing with coal. The potential for adding plastic waste to a coal fired Texaco IGCC (Integrated Gasification Combined Cycle) power station is examined. The resulting efficiency increases due to the improved gasification qualities of plastic over coal. For the overall economics to be the same as the coal only case, the maximum amount that the power station can afford to spend on preparing the plastic waste for use is similar to the assumed coal cost, plus the avoided landfill cost, minus the transport cost. The location of the power station plays a key role, since this has an effect on the transport costs as well as on the landfill charges. The sensitivity of the economics of co-processing plastic waste with coal for a variety of power station operational parameters is presented.

  15. Coal Power Systems strategic multi-year program plans

    SciTech Connect

    2001-02-01

    The Department of Energy's (DOE) Office of Fossil Energy (FE), through the Coal and Power Systems (C and PS) program, funds research to advance the scientific knowledge needed to provide new and improved energy technologies; to eliminate any detrimental environmental effects of energy production and use; and to maintain US leadership in promoting the effective use of US power technologies on an international scale. Further, the C and PS program facilitates the effective deployment of these technologies to maximize their benefits to the Nation. The following Strategic Plan describes how the C and PS program intends to meet the challenges of the National Energy Strategy to: (1) enhance American's energy security; (2) improve the environmental acceptability of energy production and use; (3) increase the competitiveness and reliability of US energy systems; and (4) ensure a robust US energy future. It is a plan based on the consensus of experts and managers from FE's program offices and the National Energy Technology Laboratory (NETL).

  16. Study of Environmental Impact by Coal-Fired Power Station

    NASA Astrophysics Data System (ADS)

    Yoshizumi, Koji; Ogaki, Mituharu; Motonaka, Junko; Yabutani, Tomoki

    The Tachibana-wan coal-fired power station was constructed on land that was reclaimed using the soil that came from cutting through half of a small island while balancing the amount of soil. The power station has been generating for three years. When the electric utility provider projected the power station, it must have conducted an environmental impact assessment, and studied the environmental preservation measures. Moreover, after the power generation began, an environmental investigation was done as a follow up survey to study the environmental impact by the power station based on its construction and use. To study the environmental impact with smoke, the environmental density of sulfur dioxide around the power station was investigated. It fell below the environmental standards at all the environmental measurement points during this investigation. Moreover, a big difference was not seen before and after the beginning of the power generation and the change in these data was in the normal range. As a result of the environmental impact assessment, the contribution density of the power station was near the quantitative limit and a low value. To study the environmental impact with warm wastewater, the water temperature in the bay was investigated. A big difference was not generally seen before and after the beginning of the power generation though the water temperature slowly rose at the discharge point of the warm wastewater but the change of these data was in the normal range. As for the environmental impact, a clear judgment was difficult only from the environmental investigation. It is necessary to set a new environmental indicator to judge the environmental impact. Moreover, as for a new environmental assessment system, it is necessary to introduce a strategic environmental assessment.

  17. Coal-fired power plant and its emission reduction in Indonesia

    SciTech Connect

    Kuntjoro, D.

    1994-12-31

    Power generation availability is one important key to the rapid growth of Indonesia`s industrial sector. To secure future national energy needs, coal-fired power generation has been set up as a primary energy source. There are environmental concerns related to the emission of gases, particulates, and ash resulting from coal combustion. This paper discusses emission controls from burning high calorie, low sulfur coal and the national strategy to reduce emissions.

  18. Means and apparatus for throttling a dry pulverized solid material pump

    DOEpatents

    Meyer, John W [Palo Alto, CA; Daniel, Jr., Arnold D.; Bonin, John H [Sunnyvale, CA

    1982-01-01

    Method and apparatus are shown for control of continuous feeding of pulverized material to a high pressure container. A rotor is located within the high pressure container. The pulverized material is fed from a feed hopper through a stationary feed pipe to a vented spin-up zone chamber to a plurality of sprues mounted in the rotor. Control of the pressure within control nozzles downstream from the sprues adjusts the flow rate of coal through the sprues.

  19. Means and apparatus for throttling a dry pulverized solid material pump

    DOEpatents

    Meyer, J. W.; Daniel, Jr, A. D.; Bonin, J. H.

    1982-12-07

    Method and apparatus are shown for control of continuous feeding of pulverized material to a high pressure container. A rotor is located within the high pressure container. The pulverized material is fed from a feed hopper through a stationary feed pipe to a vented spin-up zone chamber to a plurality of sprues mounted in the rotor. Control of the pressure within control nozzles downstream from the sprues adjusts the flow rate of coal through the sprues. 9 figs.

  20. Steam Turbine Materials for Ultrasupercritical Coal Power Plants

    SciTech Connect

    Viswanathan, R.; Hawk, J.; Schwant, R.; Saha, D.; Totemeier, T.; Goodstine, S.; McNally, M.; Allen, D. B.; Purgert, Robert

    2009-06-30

    The Ultrasupercritical (USC) Steam Turbine Materials Development Program is sponsored and funded by the U.S. Department of Energy and the Ohio Coal Development Office, through grants to Energy Industries of Ohio (EIO), a non-profit organization contracted to manage and direct the project. The program is co-funded by the General Electric Company, Alstom Power, Siemens Power Generation (formerly Siemens Westinghouse), and the Electric Power Research Institute, each organization having subcontracted with EIO and contributing teams of personnel to perform the requisite research. The program is focused on identifying, evaluating, and qualifying advanced alloys for utilization in coal-fired power plants that need to withstand steam turbine operating conditions up to 760°C (1400°F) and 35 MPa (5000 psi). For these conditions, components exposed to the highest temperatures and stresses will need to be constructed from nickel-based alloys with higher elevated temperature strength than the highchromium ferritic steels currently used in today's high-temperature steam turbines. In addition to the strength requirements, these alloys must also be weldable and resistant to environmental effects such as steam oxidation and solid particle erosion. In the present project, candidate materials with the required creep strength at desired temperatures have been identified. Coatings that can resist oxidation and solid particle erosion have also been identified. The ability to perform dissimilar welds between nickel base alloys and ferritic steels have been demonstrated, and the properties of the welds have been evaluated. Results of this three-year study that was completed in 2009 are described in this final report. Additional work is being planned and will commence in 2009. The specific objectives of the future studies will include conducting more detailed evaluations of the weld-ability, mechanical properties and repair-ability of the selected candidate alloys for rotors, casings

  1. Water Extraction from Coal-Fired Power Plant Flue Gas

    SciTech Connect

    Bruce C. Folkedahl; Greg F. Weber; Michael E. Collings

    2006-06-30

    The overall objective of this program was to develop a liquid disiccant-based flue gas dehydration process technology to reduce water consumption in coal-fired power plants. The specific objective of the program was to generate sufficient subscale test data and conceptual commercial power plant evaluations to assess process feasibility and merits for commercialization. Currently, coal-fired power plants require access to water sources outside the power plant for several aspects of their operation in addition to steam cycle condensation and process cooling needs. At the present time, there is no practiced method of extracting the usually abundant water found in the power plant stack gas. This project demonstrated the feasibility and merits of a liquid desiccant-based process that can efficiently and economically remove water vapor from the flue gas of fossil fuel-fired power plants to be recycled for in-plant use or exported for clean water conservation. After an extensive literature review, a survey of the available physical and chemical property information on desiccants in conjunction with a weighting scheme developed for this application, three desiccants were selected and tested in a bench-scale system at the Energy and Environmental Research Center (EERC). System performance at the bench scale aided in determining which desiccant was best suited for further evaluation. The results of the bench-scale tests along with further review of the available property data for each of the desiccants resulted in the selection of calcium chloride as the desiccant for testing at the pilot-scale level. Two weeks of testing utilizing natural gas in Test Series I and coal in Test Series II for production of flue gas was conducted with the liquid desiccant dehumidification system (LDDS) designed and built for this study. In general, it was found that the LDDS operated well and could be placed in an automode in which the process would operate with no operator intervention or

  2. Summary report: Trace substance emissions from a coal-fired gasification plant

    SciTech Connect

    Williams, A.; Wetherold, B.; Maxwell, D.

    1996-10-16

    The U.S. Department of Energy (DOE), the Electric Power Research Institute (EPRI), and Louisiana Gasification Technology Inc. (LGTI) sponsored field sampling and analyses to characterize emissions of trace substances from LGTI`s integrated gasification combined cycle (IGCC) power plant at Plaquemine, Louisiana. The results indicate that emissions from the LGTI facility were quite low, often in the ppb levels, and comparable to a well-controlled pulverized coal-fired power plant.

  3. Escaping radioactivity from coal-fired power plants (CPPs) due to coal burning and the associated hazards: a review.

    PubMed

    Papastefanou, Constantin

    2010-03-01

    Coal, like most materials found in nature, contains trace quantities of the naturally occurring primordial radionuclides, i.e. of (40)K and of (238)U, (232)Th and their decay products. Therefore, the combustion of coal results in the released into the environment of some natural radioactivity (1.48 TBq y(-1)), the major part of which (99%) escapes as very fine particles, while the rest in fly ash. The activity concentrations of natural radionuclides measured in coals originated from coal mines in Greece varied from 117 to 435 Bq kg(-1) for (238)U, from 44 to 255 Bq kg(-1) for (226)Ra, from 59 to 205 Bq kg(-1) for (210)Pb, from 9 to 41 Bq kg(-1) for (228)Ra ((232)Th) and from 59 to 227 Bq kg(-1) for (40)K. Fly ash escapes from the stacks of coal-fired power plants in a percentage of 3-1% of the total fly ash, in the better case. The natural radionuclide concentrations measured in fly ash produced and retained or escaped from coal-fired power plants in Greece varied from 263 to 950 Bq kg(-1) for (238)U, from 142 to 605 Bq kg(-1) for (226)Ra, from 133 to 428 Bq kg(-1) for (210)Pb, from 27 to 68 Bq kg(-1) for (228)Ra ((232)Th) and from 204 to 382 Bq kg(-1) for (40)K. About 5% of the total ash produced in the coal-fired power plants is used as substitute of cement in concrete for the construction of dwellings, and may affect indoor radiation doses from external irradiation and the inhalation of radon decay products (internal irradiation) is the most significant. The resulting normalized collective effective doses were 6 and 0.5man-Sv(GWa)(-1) for typical old and modern coal-fired power plants, respectively. 2009 Elsevier Ltd. All rights reserved.

  4. Engineering Development of Coal-Fired High Performance Power Systems

    SciTech Connect

    2000-12-31

    This report presents work carried out under contract DE-AC22-95PC95144 ''Engineering Development of Coal-Fired High Performance Systems Phase II and III.'' The goals of the program are to develop a coal-fired high performance power generation system (HIPPS) that is capable of: thermal efficiency (HHV) {ge} 47% NOx, SOx, and particulates {le} 10% NSPS (New Source Performance Standard) coal providing {ge} 65% of heat input all solid wastes benign cost of electricity {le}{le} 90% of present plants Phase I, which began in 1992, focused on the analysis of various configurations of indirectly fired cycles and on technical assessments of alternative plant subsystems and components, including performance requirements, developmental status, design options, complexity and reliability, and capital and operating costs. Phase I also included preliminary R&D and the preparation of designs for HIPPS commercial plants approximately 300 MWe in size. Phase II, had as its initial objective the development of a complete design base for the construction and operation of a HIPPS prototype plant to be constructed in Phase III. As part of a descoping initiative, the Phase III program has been eliminated and work related to the commercial plant design has been ended. The rescoped program retained a program of engineering research and development focusing on high temperature heat exchangers, e.g. HITAF development (Task 2); a rescoped Task 6 that is pertinent to Vision 21 objectives and focuses on advanced cycle analysis and optimization, integration of gas turbines into complex cycles, and repowering designs; and preparation of the Phase II Technical Report (Task 8). This rescoped program deleted all subsystem testing (Tasks 3, 4, and 5) and the development of a site-specific engineering design and test plan for the HIPPS prototype plant (Task 7). Work reported herein is from: Task 2.2 HITAF Air Heaters

  5. Water vulnerabilities for existing coal-fired power plants.

    SciTech Connect

    Elcock, D.; Kuiper, J.; Environmental Science Division

    2010-08-19

    This report was funded by the U.S. Department of Energy's (DOE's) National Energy Technology Laboratory (NETL) Existing Plants Research Program, which has an energy-water research effort that focuses on water use at power plants. This study complements the Existing Plants Research Program's overall research effort by evaluating water issues that could impact power plants. Water consumption by all users in the United States over the 2005-2030 time period is projected to increase by about 7% (from about 108 billion gallons per day [bgd] to about 115 bgd) (Elcock 2010). By contrast, water consumption by coal-fired power plants over this period is projected to increase by about 21% (from about 2.4 to about 2.9 bgd) (NETL 2009b). The high projected demand for water by power plants, which is expected to increase even further as carbon-capture equipment is installed, combined with decreasing freshwater supplies in many areas, suggests that certain coal-fired plants may be particularly vulnerable to potential water demand-supply conflicts. If not addressed, these conflicts could limit power generation and lead to power disruptions or increased consumer costs. The identification of existing coal-fired plants that are vulnerable to water demand and supply concerns, along with an analysis of information about their cooling systems and related characteristics, provides information to help focus future research and development (R&D) efforts to help ensure that coal-fired generation demands are met in a cost-effective manner that supports sustainable water use. This study identified coal-fired power plants that are considered vulnerable to water demand and supply issues by using a geographical information system (GIS) that facilitated the analysis of plant-specific data for more than 500 plants in the NETL's Coal Power Plant Database (CPPDB) (NETL 2007a) simultaneously with 18 indicators of water demand and supply. Two types of demand indicators were evaluated. The first type

  6. LOCAL IMPACTS OF MERCURY EMISSIONS FROM COAL FIRED POWER PLANTS.

    SciTech Connect

    SULLIVAN, T.M.; BOWERMAN, B.; ADAMS, J.; LIPFERT, D.D.; MORRIS, S.M.; BANDO, A.; ET AL.

    2004-03-30

    A thorough quantitative understanding of the processes of mercury emissions, deposition, and translocation through the food chain is currently not available. Complex atmospheric chemistry and dispersion models are required to predict concentration and deposition contributions, and aquatic process models are required to predict effects on fish. There are uncertainties in all of these predictions. Therefore, the most reliable method of understanding impacts of coal-fired power plants on Hg deposition is from empirical data. A review of the literature on mercury deposition around sources including coal-fired power plants found studies covering local mercury concentrations in soil, vegetation, and animals (fish and cows (Lopez et al. 2003)). There is strong evidence of enhanced local deposition within 3 km of the chlor-alkali plants, with elevated soil concentrations and estimated deposition rates of 10 times background. For coal-fired power plants, the data show that atmospheric deposition of Hg may be slightly enhanced. On the scale of a few km, modeling suggests that wet deposition may be increased by a factor of two or three over background. The measured data suggest lower increases of 15% or less. The effects of coal-fired plants seem to be less than 10% of total deposition on a national scale, based on emissions and global modeling. The following summarizes our findings from published reports on the impacts of local deposition. In terms of excesses over background the following increments have been observed within a few km of the plant: (1) local soil concentration Hg increments of 30%-60%, (2) sediment increments of 18-30%, (3) wet deposition increments of 11-12%, and (4) fish Hg increments of about 5-6%, based on an empirical finding that fish concentrations are proportional to the square root of deposition. Important uncertainties include possible reductions of RGM to Hg(0) in power plant plumes and the role of water chemistry in the relationship between Hg

  7. Rehabilitation of an anthracite-burning power plant in Ukraine with introduction of coal preparation

    SciTech Connect

    Ruether, J.; Killmeyer, R.; Schimmoller, B.; Gollakota, S.

    1996-12-31

    A study is being carried out jointly by the United States Department of Energy and the Ukrainian Ministry of Power and Electrification for rehabilitation of an anthracite-burning power station in the Donbass region of eastern Ukraine. The power station, named Luganskaya GRES, is laboring under deteriorating coal quality (the ash level is ranging towards 40% compared to the design value of 18%) and the physical plant is in need of repair. Approaches under consideration for the rehabilitation include upgrading the existing 200-MW{sub e} (gross) wall-fired boilers, repowering with circulating fluidized bed combustors, and the use of coal preparation. Coal washability tests conducted as part of the study indicate the coal is amenable to washing. The paper describes approaches to coal preparation being considered that provide design value coal for wall-fired boilers while minimizing rejection of Btus and generation of solid waste.

  8. Anthropogenic mercury emissions in South Africa: Coal combustion in power plants

    NASA Astrophysics Data System (ADS)

    Dabrowski, James M.; Ashton, Peter J.; Murray, Kevin; Leaner, Joy J.; Mason, Robert P.

    South Africa is regarded as a country with the 2nd highest mercury (Hg) emissions in the world. This assumption is based on estimates of total Hg emissions derived primarily from gold mining and coal combustion. The potential sources of Hg to the South African environment were assessed by focussing particularly on coal combustion at the country's coal-fired power plants. Mercury emission estimates were based on the total amount of coal burned in all power plants per year (112.3 Mt y -1), the Hg content of South African coals (0.2 ppm) and the emission control devices used in each power plant. Results indicate that Hg emissions arising from South Africa's coal-fired power plants (ranging between 2.6 and 17.6 tonnes y -1, with an estimated average emission of 9.8 tonnes y -1) are significantly lower than suggested in the literature (approximately 50 tonnes y -1). The calculated emission factor (ranging between 0.02 and 0.16 g Hg tonne -1 coal burned) and per capita estimates (0.24 g Hg person -1 y -1 R-1, where R is the fraction of total electricity generated from coal) fall within the range of values reported for Hg inventories derived in other countries and indicate that Hg emission estimates for coal-fired power plants presented in this paper are more reliable than those published previously.

  9. Direct Measurement of Mercury Reactions In Coal Power Plant Plumes

    SciTech Connect

    Leonard Levin

    2005-12-31

    Recent field and pilot-scale results indicate that divalent mercury emitted from power plants may rapidly transform to elemental mercury within the power plant plumes. Simulations of mercury chemistry in plumes based on measured rates to date have improved regional model fits to Mercury Deposition Network wet deposition data for particular years, while not degrading model verification fits for remaining years of the ensemble. The years with improved fit are those with simulated deposition in grid cells in the State of Pennsylvania that have matching MDN station data significantly less than the model values. This project seeks to establish a full-scale data basis for whether or not significant reduction or oxidation reactions occur to mercury emitted from coal-fired power plants, and what numerical redox rate should apply for extension to other sources and for modeling of power plant mercury plumes locally, regionally, and nationally. Although in-stack mercury (Hg) speciation measurements are essential to the development of control technologies and to provide data for input into atmospheric fate and transport models, the determination of speciation in a cooling coal combustion plume is more relevant for use in estimating Hg fate and effects through the atmosphere. It is mercury transformations that may occur in the plume that determine the eventual rate and patterns of mercury deposited to the earth's surface. A necessary first step in developing a supportable approach to modeling any such transformations is to directly measure the forms and concentrations of mercury from the stack exit downwind to full dispersion in the atmosphere. As a result, a study was sponsored by EPRI and jointly funded by EPRI, the U.S Department of Energy (DOE), and the Wisconsin Department of Administration. The study was designed to further our understanding of plume chemistry. The study was carried out at the We Energies Pleasant Prairie Power Plant, Pleasant Prairie, Wisconsin, just

  10. Design and implementation of a pulverised coal flow monitoring system for coal-fired power plant applications

    NASA Astrophysics Data System (ADS)

    Qian, Xiangchen; Hu, Yonghui; Huang, Xiaobin; Yan, Yong

    2014-04-01

    On-line continuous monitoring of pulverised coal in fuel injection pipelines will allow power plant operators to understand fuel conveying conditions and ultimately to achieve higher combustion efficiency and lower pollutant emissions. This paper presents the design, implementation and trials of an instrumentation system for on-line non-intrusive measurement of pulverised coal in a power plant environment. An array of three identical electrostatic electrodes is housed in a sensing head to determine multiple measurement results from different electrode pairs. Flow parameters such as flow velocity, relative mass flow rate and fuel distribution between injection pipes can be obtained by fusing the multiple results. On-plant trials on 488 mm bore pneumatic conveying pipelines at a 600 MW coal-fired power plant were undertaken following preliminary system evaluation tests on a 50 mm bore laboratory test rig. Experimental results demonstrate that monitoring of pulverised coal flow is achieved using the developed instrumentation system under real industrial conditions. The developed technology is likely to find immediate applications, leading to improved performance of coal-fired power plants, efficient use of fuel, and subsequent reductions in emissions.

  11. Ash & Pulverized Coal Deposition in Combustors & Gasifiers

    SciTech Connect

    Goodarz Ahmadi

    1998-12-02

    Further progress in achieving the objectives of the project was made in the period of July 1 to September 30, 1997. The direct numerical simulation of particle removal process in turbulent gas flows was continued. Variations of vorticity contours which are averaged over a short time duration are studied. It is shown that the near wall vortices profoundly affect the particle removal process in turbulent boundary layer flows. The sublayer model for evaluating the particle deposition in turbulent flows was extended to include the effect of particle rebound. A new more advance flow model for the near wall vortices is also used in these analysis. Sample particle trajectories are obtained and discussed. Experimental data for transport and deposition of fibrous particles in the aerosol wind tunnel was obtained. The measured deposition velocity is compared with the empirical correlation and the available data and discussed. Particle resuspension process in turbulent flows are studied. The model is compared with the experimental data. It is shown that when the effects of the near wall flow structure, as well as the surface roughness are included the model agrees with the available experimental data.

  12. Ash & Pulverized Coal Deposition in Combustors & Gasifiers

    SciTech Connect

    Goodarz Ahmadi

    1998-12-02

    Further progress in achieving the objectives of the project was made in the period of October 1 to December 31, 1996. In particular, the sublayer model for evaluating the particle deposition in turbulent flows was extended to include the effect of particle rebound. A new more advance flow model for the near wall vortices is also used in these analysis. The computational model for simulating particle transport in turbulent flows was used to analyze the dispersion and deposition of particles in a recirculating flow region. The predictions of the particle resuspension model is compared with the experimental data. It is shown that when the effects of the near wall flow structure, as we as the surface roughness are included the model agrees with the available experimental data. Considerable progress was also made in the direct numerical simulation of particle removal process in turbulent gas flows. Experimental data for transport and deposition of glass fiber in the aerosol wind tunnel was also obtained.

  13. Life cycle assessment of coal-fired power plants and sensitivity analysis of CO2 emissions from power generation side

    NASA Astrophysics Data System (ADS)

    Yin, Libao; Liao, Yanfen; Zhou, Lianjie; Wang, Zhao; Ma, Xiaoqian

    2017-05-01

    The life cycle assessment and environmental impacts of a 1000MW coal-fired power plant were carried out in this paper. The results showed that the operation energy consumption and pollutant emission of the power plant are the highest in all sub-process, which accounts for 93.93% of the total energy consumption and 92.20% of the total emission. Compared to other pollutant emissions from the coal-fired power plant, CO2 reached up to 99.28%. Therefore, the control of CO2 emission from the coal-fired power plants was very important. Based on the BP neural network, the amount of CO2 emission from the generation side of coal-fired power plants was calculated via carbon balance method. The results showed that unit capacity, coal quality and unit operation load had great influence on the CO2 emission from coal-fired power plants in Guangdong Province. The use of high volatile and high heat value of coal also can reduce the CO2 emissions. What’s more, under higher operation load condition, the CO2 emissions of 1 kWh electric energy was less.

  14. Study on emission of hazardous trace elements in a 350 MW coal-fired power plant. Part 1. Mercury.

    PubMed

    Zhao, Shilin; Duan, Yufeng; Chen, Lei; Li, Yaning; Yao, Ting; Liu, Shuai; Liu, Meng; Lu, Jianhong

    2017-10-01

    Hazardous trace elements (HTEs), especially mercury, emitted from coal-fired power plants had caused widespread concern worldwide. Field test on mercury emissions at three different loads (100%, 85%, 68% output) using different types of coal was conducted in a 350 MW pulverized coal combustion power plant equipped with selective catalytic reduction (SCR), electrostatic precipitator and fabric filter (ESP + FF), and wet flue gas desulfurization (WFGD). The Ontario Hydro Method was used for simultaneous flue gas mercury sampling for mercury at the inlet and outlet of each of the air pollutant control device (APCD). Results showed that mercury mass balance rates of the system or each APCD were in the range of 70%-130%. Mercury was mainly distributed in the flue gas, followed by ESP + FF ash, WFGD wastewater, and slag. Oxidized mercury (Hg(2+)) was the main form of mercury form in the flue gas emitted to the atmosphere, which accounted for 57.64%-61.87% of total mercury. SCR was favorable for elemental mercury (Hg(0)) removal, with oxidation efficiency of 50.13%-67.68%. ESP + FF had high particle-bound mercury (Hg(p)) capture efficiency, at 99.95%-99.97%. Overall removal efficiency of mercury by the existing APCDs was 58.78%-73.32%. Addition of halogens or oxidants for Hg(0) conversion, and inhibitors for Hg(0) re-emission, plus the installation of a wet electrostatic precipitator (WESP) was a good way to improve the overall removal efficiency of mercury in the power plants. Mercury emission factor determined in this study was from 0.92 to 1.17 g/10(12)J. Mercury concentration in the emitted flue gas was much less than the regulatory limit of 30 μg/m(3). Contamination of mercury in desulfurization wastewater should be given enough focus. Copyright © 2017. Published by Elsevier Ltd.

  15. INTEGRATED POWER GENERATION SYSTEMS FOR COAL MINE WASTE METHANE UTILIZATION

    SciTech Connect

    Peet M. Soot; Dale R. Jesse; Michael E. Smith

    2005-08-01

    An integrated system to utilize the waste coal mine methane (CMM) at the Federal No. 2 Coal Mine in West Virginia was designed and built. The system includes power generation, using internal combustion engines, along with gas processing equipment to upgrade sub-quality waste methane to pipeline quality standards. The power generation has a nominal capacity of 1,200 kw and the gas processing system can treat about 1 million cubic feet per day (1 MMCFD) of gas. The gas processing is based on the Northwest Fuel Development, Inc. (NW Fuel) proprietary continuous pressure swing adsorption (CPSA) process that can remove nitrogen from CMM streams. The two major components of the integrated system are synergistic. The byproduct gas stream from the gas processing equipment can be used as fuel for the power generating equipment. In return, the power generating equipment provides the nominal power requirements of the gas processing equipment. This Phase III effort followed Phase I, which was comprised of a feasibility study for the project, and Phase II, where the final design for the commercial-scale demonstration was completed. The fact that NW Fuel is desirous of continuing to operate the equipment on a commercial basis provides the validation for having advanced the project through all of these phases. The limitation experienced by the project during Phase III was that the CMM available to operate the CPSA system on a commercial basis was not of sufficiently high quality. NW Fuel's CPSA process is limited in its applicability, requiring a relatively high quality of gas as the feed to the process. The CPSA process was demonstrated during Phase III for a limited time, during which the processing capabilities met the expected results, but the process was never capable of providing pipeline quality gas from the available low quality CMM. The NW Fuel CPSA process is a low-cost ''polishing unit'' capable of removing a few percent nitrogen. It was never intended to process CMM

  16. Commercialization of coal-fired diesel engines for cogeneration and non-utility power markets

    SciTech Connect

    Wilson, R.P.; Rao, K.; Benedek, K.R.; Itse, D.; Parkinson, J.; Kimberley, J.; Balles, E.N.; Benson, C.E.; Smith, C.

    1992-12-31

    The primary objective of this METC project is to established practical, durable components compatible with clean coal slurry fuel and capable of low emissions. The components will be integrated into a coal power system for a 100-hr proof-of-concept test. The goal of this program is to advance the stationary coal-fueled diesel engine to the next plateau of technological readiness, and thus provide the springboard to commercialization.

  17. Commercialization of coal-fired diesel engines for cogeneration and non-utility power markets

    SciTech Connect

    Wilson, R.P.; Rao, K.; Benedek, K.R.; Itse, D.; Parkinson, J.; Kimberley, J.; Balles, E.N.; Benson, C.E.; Smith, C.

    1992-01-01

    The primary objective of this METC project is to established practical, durable components compatible with clean coal slurry fuel and capable of low emissions. The components will be integrated into a coal power system for a 100-hr proof-of-concept test. The goal of this program is to advance the stationary coal-fueled diesel engine to the next plateau of technological readiness, and thus provide the springboard to commercialization.

  18. The state and prospects of coal and nuclear power generation in Russia ( review)

    NASA Astrophysics Data System (ADS)

    Salomatov, V. V.

    2009-12-01

    Data on the modern state and development trends for coal and nuclear power engineering in Russia up to 2030 are generalized. It is emphasized that from the viewpoint of strategy, coal and uranium fuel will be the main energy carriers. The forecast of energy consumption is made; the “roadmap” of new power-generating units of heat and nuclear power plants on the territory of Russia is presented.

  19. Deep pulverization along active faults ?

    NASA Astrophysics Data System (ADS)

    Doan, M.

    2013-12-01

    Pulverization is a intensive damage observed along some active faults. Rarely found in the field, it has been associated with dynamic damage produced by large earthquakes. Pulverization has been so far only described at the ground surface, consistent with the high frequency tensile loading expected for earthquake occurring along bimaterial faults. However, we discuss here a series of hints suggesting that pulverization is expected also several hundred of meters deep. In the deep well drilled within Nojima fault after the 1995 Kobe earthquake, thin sections reveal non localized damage, with microfractured pervading a sample, but with little shear disturbing the initial microstructure. In the SAFOD borehole drilled near Parkfield, Wiersberg and Erzinger (2008) made gas monitoring while drilling found large amount of H2 gas in the sandstone west to the fault. They attribute this high H2 concentration to mechanochemical origin, in accordance with some example of diffuse microfracturing found in thin sections from cores of SAFOD phase 3 and from geophysical data from logs. High strain rate experiments in both dry (Yuan et al, 2011) and wet samples (Forquin et al, 2010) show that even under confining pressures of several tens of megapascals, diffuse damage similar to pulverization is possible. This could explain the occurrence of pulverization at depth.

  20. Engineering and organizational solutions for improvement of engineering and economic characteristics of the TPE-216 boilers equipped with MV-3300/800/490 pulverizing fans

    NASA Astrophysics Data System (ADS)

    Kirillov, M. V.; Safronov, P. G.

    2014-07-01

    Efficiency of coal-fired boilers is determined in many respects by optimal operation of the coal-pulverizing plants that are increasingly frequently equipped with pulverizing fans. By an example of retrofitted MV-3300/800/490 pulverizing fans, the effects of different factors on the performance and economic efficiency of the coal-pulverizing plants are analyzed. The experience gained in retrofitting MV-3300/800/490 pulverizing fans by introducing the three-crusher operation mode of a TPE-216 boiler employing the internal recirculation and a blading device in the classifier was also studied. Optimization of the boiler's operation mode was made when switching over from the four-crusher to the three-crusher mode, which considerably improved the engineering and economic characteristics.

  1. Nighttime NOx Chemistry in Coal-Fired Power Plant Plumes

    NASA Astrophysics Data System (ADS)

    Fibiger, D. L.; McDuffie, E. E.; Dube, W. P.; Veres, P. R.; Lopez-Hilfiker, F.; Lee, B. H.; Green, J. R.; Fiddler, M. N.; Ebben, C. J.; Sparks, T.; Weinheimer, A. J.; Montzka, D.; Campos, T. L.; Cohen, R. C.; Bililign, S.; Holloway, J. S.; Thornton, J. A.; Brown, S. S.

    2015-12-01

    Nitrogen oxides (NOx = NO + NO2) play a key role in atmospheric chemistry. During the day, they catalyze ozone (O3) production, while at night they can react to form nitric acid (HNO3) and nitryl chloride (ClNO2) and remove O3 from the atmosphere. These processes are well studied in the summer, but winter measurements are more limited. Coal-fired power plants are a major source of NOx to the atmosphere, making up approximately 30% of emissions in the US (epa.gov). NOx emissions can vary seasonally, as well as plant-to-plant, with important impacts on the details of the plume chemistry. In particular, due to inefficient plume dispersion, nighttime NOx emissions from power plants are held in concentrated plumes, where rates of mixing with ambient O3 have a strong influence on plume evolution. We will show results from the aircraft-based WINTER campaign over the northeastern United States, where several nighttime intercepts of power plant plumes were made. Several of these intercepts show complete O3 titration, which can have a large influence on NOx lifetime, and thus O3 production, in the plume. When power plant NO emissions exceed background O3 levels, O3 is completely consumed converting NO to NO2. In the presence of O3, NO2 will be oxidized to NO3, which will then react with NO2 to form N2O5, which can then form HNO3 and/or ClNO2 and, ultimately, remove NOx from the atmosphere or provide next-day oxidant sources. If there is no O3 present, however, no further chemistry can occur and NO and NO2 will be transported until mixing with sufficient O3 for higher oxidation products. Modeling results of plume development and mixing, which can tell us more about this transport, will also be presented.

  2. AFBC conversion at Northern States Power Company: Volume 2: Black Dog Unit 2; Equipment design: Final report

    SciTech Connect

    Hinrichsen, D.

    1989-04-01

    This document is the second volume in a series of four reports detailing the conversion of Northern States Power Company's Black Dog Unit 2 from pulverized-coal-firing to bubbling atmospheric fluidized bed combustion (AFBC). This particular report describes the design of the new AFBC system and the important events and decisions that resulted in its final configuration. The purpose of these reports is to share the information gathered during the Black Dog AFBC Conversion Project and present it so that other utilities can evaluate the technical feasibility and cost effectiveness of converting units within their systems from pulverized coal firing to AFBC. 36 figs., 27 tabs.

  3. Proceedings of the advanced coal-fired power systems `95 review meeting, Volume I

    SciTech Connect

    McDaniel, H.M.; Mollot, D.J.; Venkataraman, V.K.

    1995-06-01

    This document contains papers presented at The advanced Coal-Fired Power Systems 1995 Review Meeting. Research was described in the areas of: integrated gasification combined cycle technology; pressurized fluidized-bed combustion; externally fired combined cycles; a summary stauts of clean coal technologies; advanced turbine systems and hot gas cleanup. Individual projects were processed separately for the United States Department of Energy databases.

  4. Detroit Edison, St. Clair Power Plant coal pile runoff waste water system

    SciTech Connect

    Seaton, T.C.

    1997-09-01

    Detroit Edison`s St. Clair Coal Pile Runoff (CPRO) waste water treatment system receives and treats coal-contaminated drainage from the joint Belle river and St. Clair Power Plants Fuel Supply Facility. The drainage is primarily precipitation runoff from the coal piles and washdown water from the transfer houses. The facility handles primarily western coal from the Powder River Basin. In 1993 it became apparent that the system could neither consistently produce a high-quality effluent nor handle the required hydraulic loading. This paper will discuss the problems of the original system, alternatives considered, selected modifications, interim modifications, project implementation, and new system performance.

  5. Radioactivity of coals and ashes from Catalağzi coal-fired power plant in Turkey.

    PubMed

    Aytekin, Hüseyin; Baldik, Ridvan

    2012-04-01

    The Çatalağzı coal-fired power plant (CFPP) is the Turkish CFPP that uses the hard coals produced in Zonguldak, located in the West Black Sea region of the country. Gamma-ray spectrometry was used to determine (226)Ra, (232)Th and (40)K contents in pulverised coal, bottom ash and fly ash samples. The natural radionuclide concentrations in pulverised coal ranged from 29 to 61 Bq kg(-1) for (226)Ra, from 32 to 55 Bq kg(-1) for (232)Th and from 229 to 414 Bq kg(-1) for (40)K. The fly ash fraction gave concentrations ranging from 80 to 98 Bq kg(-1) for (226)Ra, from 64 to 85 Bq kg(-1) for Th and from 754 to 992 Bq kg(-1) for (40)K, respectively. The enrichment factors from coal to fly ashes are 1.7, 2.24 and 2.6 for (232)Th, (226)Ra and (40)K, respectively. Therefore, it is advisable to monitor the environmental impact of the power plant.

  6. Variation in coal composition. A computational approach to study the mineral composition of individual coal particles

    SciTech Connect

    Charon, O.; Kang, S.G.; Graham, K.; Sarofim, A.F.; Beer, J.M. )

    1989-01-01

    Mineral matter transformations, and therefore fly ash evolution, during pulverized coal combustion depend on the amount, composition and spatial distribution of the inorganic matter within individual pulverized coal particles. Thus, it is necessary to have information on the mineral composition of individual particles, as well as that of the raw pulverized coal. A model has been developed to predict the variation of individual coal particle compositions. It uses CCSEM data for a given raw coal as input and randomly distributes the mineral inclusions in the coal volume. By random selection of monosize coal particles, it is possible to generate distributions of mineral content for any particle size distribution of coal. The model has been checked by comparing computed results with data on the composition variations of narrowly size and density classified fractions of an Upper Freeport bituminous coal. The results for individual coal particle compositions are used to generate information on the variability of the composition of the fly ash generated during combustion.

  7. Fuel prices, emission standards, and generation costs for coal vs natural gas power plants.

    PubMed

    Pratson, Lincoln F; Haerer, Drew; Patiño-Echeverri, Dalia

    2013-05-07

    Low natural gas prices and stricter, federal emission regulations are promoting a shift away from coal power plants and toward natural gas plants as the lowest-cost means of generating electricity in the United States. By estimating the cost of electricity generation (COE) for 304 coal and 358 natural gas plants, we show that the economic viability of 9% of current coal capacity is challenged by low natural gas prices, while another 56% would be challenged by the stricter emission regulations. Under the current regulations, coal plants would again become the dominant least-cost generation option should the ratio of average natural gas to coal prices (NG2CP) rise to 1.8 (it was 1.42 in February 2012). If the more stringent emission standards are enforced, however, natural gas plants would remain cost competitive with a majority of coal plants for NG2CPs up to 4.3.

  8. Mössbauer characterization of feed coal, ash and fly ash from a thermal power plant

    NASA Astrophysics Data System (ADS)

    Reyes Caballero, F.; Martínez Ovalle, S. A.; Moreno Gutiérrez, M.

    2015-06-01

    The aim of this work was apply 57Fe Transmission Mössbauer Spectroscopy at room temperature in order to study the occurrence of iron-containing mineral phases in: 1) feed coal; 2) coal ash, obtained in different stages of the ASTM D3174 standard method; and 3) fly ash, produced when coal is burned in the TERMOPAIPA IV thermal power plant localized in Boyacá, Colombia. According to obtained results, we can conclude the occurrence of pyrite and jarosite in the feed coal; Fe2+ and Fe3+ crystalline paramagnetic phases, superparamagnetic hematite and hematite in coal ash; Fe2+ and Fe3+ noncrystalline and crystalline phases, magnetite and hematite in fly ash. Precisely, for a basic understanding, this work discusses some the possible transformations that take place during coal combustion.

  9. Emissions of mercury and other trace elements from coal-fired power plants in Japan.

    PubMed

    Ito, Shigeo; Yokoyama, Takahisa; Asakura, Kazuo

    2006-09-01

    To evaluate trace element emissions from modern coal-fired power plants into the atmospheric environment in Japan, trace elements in the coal used in electric utility boilers, stack concentrations, emission rates and emission ratios of coal-fired power plants, and proportions of trace elements in coal-fired power plants were studied. The elements were As, B, Be, Cd, Co, Cr, F, Hg, Mn, Ni, Pb, Sb, Se and V, which are designated in the Law of Pollutant Release and Transfer Register. The particulate trace elements were collected in an electrostatic precipitator and a wet desulfurization scrubber. Emissions into the atmosphere were lower than 1% of the quantity in coal, but the volatile trace elements showed somewhat higher emission ratios. For mercury, the mean concentration in coal was 0.045 ppm, the mean emission rate was 4.4 microg/kW h, and the mean emission ratio was 27%, the highest ratio among all elements in this study. The total annual emission of mercury from coal-fired power plants of the electric power industry in Japan was estimated to be 0.63 t/y. On the basis of these data, the atmospheric environment loads from a coal-fired power station were investigated. The calculation of stack gas dispersion showed that maximum annual mean ground level concentrations were in the order of 10(-2) to 10(-5) of the background concentrations, and that the adverse effect of the emissions from the coal-fired power station was small.

  10. Speciation and mass distribution of mercury in a bituminous coal-fired power plant

    NASA Astrophysics Data System (ADS)

    Lee, Sung Jun; Seo, Yong-Chil; Jang, Ha-Na; Park, Kyu-Shik; Baek, Jeom-In; An, Hi-Soo; Song, Kwang-Chul

    Characterization and mass balance of mercury in a coal-fired power plant were carried out in a 500 MW, bituminous coal consuming electric utility boiler. This facility is equipped with a cold-side electrostatic precipitator (ESP) and a wet flue gas desulfurization (FGD) in series as air pollution control devices (APCDs). Mercury sampling points were selected at both the up and down streams of the ESP and outlet of the FGD, which is at stack. Two different types of sampling methods were employed, one is the Ontario Hydro (OH) method (ASTM D6784) and the other is US EPA101A. Various samples were collected from the coal-fired power plant such as fuel coals, fly ash in hopper, lime/lime stone, gypsum, and effluent water from FGD. These samples were analyzed by US EPA 7470A and 7471A to understand the behavior and mass balance of mercury in the process of a coal-fired power plant. There are no significant differences between the two sampling methods, but the OH method seems to have more advantages for Hg sampling from a coal-fired power plant because mercury speciation is quite an important factor to estimate the mercury emission and control efficiency from combustion flue gas. Approximate Hg mass balance could be obtained from various samples in the study; however, a series of long-term and comprehensive study is required to evaluate the reliable Hg mass distribution and behavior in a coal-fired power plant.

  11. As, Hg, and Se flue gas sampling in a coal-fired power plant and their fate during coal combustion.

    PubMed

    Otero-Rey, José R; López-Vilariño, José M; Moreda-Piñeiro, Jorge; Alonso-Rodríguez, Elia; Muniategui-Lorenzo, Soledad; López-Mahía, Purificación; Prada-Rodríguez, Darío

    2003-11-15

    As, Hg, and Se are the most volatile elements in the flue gas from a coal-fired power plant. Significant amounts of these elements cause an undesired direct gaseous emission, which leads to a serious environmental health risk. The main focus of this study is to evaluate the possibility of simultaneous sampling of these volatile elements using an accurate official method for Hg (the most volatile element). A study of As, Hg, and Se emissions from a 1400 MW coal-fired power plant equipped with electrostatic precipitators (ESPs) was carried out for the combustion of a mixture of two types of coal. Simultaneous sampling of coal, bottom ash, fly ash, flue gas, and particles associated with the gas phase has been performed. Flue gas has been sampled by the Ontario Hydro Method Sampling Train, an ASTM method for Hg speciation. This sampling method was tested for As and Se sampling. As and Se determinations have been performed by HG-AAS, and Hg has been determined by CV-AAS. The results were used to examine the following: overall mass balances, relative distribution of these elements in the coal-fired power plant; As, Hg, and Se concentrations in coal and combustion residues; and predominant oxidation state for Hg in flue gas. The mass balances obtained for As, Hg, and Se were satisfactory in all cases; nevertheless, relative enrichment values in fly ash for As and Se were low; therefore, we concluded that As sampling in flue gas can be conducted by application of the Ontario Hydro Method; nevertheless Se released in the gas phase is not completely collected by this sampling train. Application of this sampling method allowed for performance of Hg speciation. The results indicated that Hg(II) was the predominant species in flue gas. It has also been proved that 24%, more than 99.8%, and 90% for As, Hg, and Se in the stack emissions, respectively, were in the gaseous phase.

  12. 5. annual clean coal technology conference: powering the next millennium. Volume 2

    SciTech Connect

    1997-06-01

    The Fifth Annual Clean Coal Technology Conference focuses on presenting strategies and approaches that will enable clean coal technologies to resolve the competing, interrelated demands for power, economic viability, and environmental constraints associated with the use of coal in the post-2000 era. The program addresses the dynamic changes that will result from utility competition and industry restructuring, and to the evolution of markets abroad. Current projections for electricity highlight the preferential role that electric power will have in accomplishing the long-range goals of most nations. Increase demands can be met by utilizing coal in technologies that achieve environmental goals while keeping the cost- per-unit of energy competitive. Results from projects in the DOE Clean Coal Technology Demonstration Program confirm that technology is the pathway to achieving these goals. The industry/government partnership, cemented over the past 10 years, is focused on moving the clean coal technologies into the domestic and international marketplaces. The Fifth Annual Clean Coal Technology Conference provides a forum to discuss these benchmark issues and the essential role and need for these technologies in the post-2000 era. This volume contains technical papers on: advanced coal process systems; advanced industrial systems; advanced cleanup systems; and advanced power generation systems. In addition, there are poster session abstracts. Selected papers from this proceedings have been processed for inclusion in the Energy Science and Technology database.

  13. McHuchuma/Katewaka coal fired power plant feasibility study. Final report. Export trade information

    SciTech Connect

    1996-11-22

    This study, conducted by Black and Veatch International, was funded by the U.S. Trade and Development Agency. The report assesses the feasibility for the development of a new coal fueled power plant in Tanzania at the Mchuchuma/Katewaka coal concession area. Volume 3, the Main Report, is divided into the following sections: (1.0) Introduction; (2.0) Power System Development Studies; (3.0) Conceptual Design Summary of the Mchuchuma Coal Fired Power Plant; (4.0) Fuel Supply Evaluation; (5.0) Transmission System Evaluation; (6.0) Power Plant Site and Infrastructure Evaluation; (7.0) Environmental Impact Assessment; (8.0) Institutional Aspects; (9.0) Financial Evaluation and Benefit Analysis; (10.0) Sources of Finance; Appendix (A) Preliminary Design of Mchuchuma Coal Plant.

  14. EMISSIONS OF SULFUR TRIOXIDE FROM COAL-FIRED POWER PLANTS

    EPA Science Inventory

    Emissions of sulfur trioxide (SO3) are a key component of plume opacity and acid deposition. Consequently, these emissions need to be low enough not to cause opacity violations and acid deposition. Generally, a small fraction of sulfur in coal is converted to SO3 in coal-fired co...

  15. EMISSIONS OF SULFUR TRIOXIDE FROM COAL-FIRED POWER PLANTS

    EPA Science Inventory

    Emissions of sulfur trioxide (SO3) are a key component of plume opacity and acid deposition. Consequently, these emissions need to be low enough not to cause opacity violations and acid deposition. Generally, a small fraction of sulfur in coal is converted to SO3 in coal-fired co...

  16. Investigation of coal stockpiles of Tuncbilek thermal power plant with respect to time under atmospheric conditions

    SciTech Connect

    Ozdeniz, A.H.

    2009-07-01

    Thermal power plants have delayed the coal that they will use at stockpiles mandatorily. If these coal stockpiles remain at the stockyards over a certain period of time, a spontaneous combustion can be started itself. Coal stocks under combustion threat can cost too much economically to coal companies. Therefore, it is important to take some precautions for saving the stockpiles from the spontaneous combustion. In this research a coal stockpile at Tuncbilek Thermal Power Plant which was formed in 5 m wide, 10 m long, and 3 m height with a weight of 120 tons to observe internal temperature changes with respect to time under normal atmospheric conditions. Later, internal temperature measurements were obtained at 20 points distributed all over two layers in the stockpile. The parameters, such as air temperature, humidity, atmosphere pressure, wind speed and direction, which are effective on the stockpiles, were measured and used to obtain the graphs of stockpiles' internal temperature.

  17. Chiyoda Thoroughbred CT-121 clean coal project at Georgia Power`s Plant Yates

    SciTech Connect

    Burford, D.P.

    1997-12-31

    The Chiyoda Thoroughbred CT-121 flue gas desulfurization (FGD) process at Georgia Power`s Plant Yates completed a two year demonstration of its capabilities in late 1994 under both high- and low-particulate loading conditions. This $43 million demonstration was co-funded by Southern Company, the Electric Power Research Institute and the DOE under the auspices of the US Department of Energy`s Round II Innovative Clean Coal Technology (ICCT) program. The focus of the Yates Project was to demonstrate several cost-saving modifications to Chiyoda`s already efficient CT-121 process. These modifications included: the extensive use of fiberglass reinforced plastics (FRP) in the construction of the scrubber vessel and other associated vessels, the elimination of flue gas reheat through the use of an FRP wet chimney, and reliable operation without a spare absorber module. This paper focuses on the testing results from the last trimester of the second phase of testing (high-ash loading). Specifically, operation under elevated ash loading conditions, the effects of low- and high-sulfur coal, air toxics verification testing results and unexpected improvements in byproduct gypsum quality are discussed.

  18. Boiler materials for ultra supercritical coal power plants

    SciTech Connect

    Purgert, Robert; Shingledecker, John; Pschirer, James; Ganta, Reddy; Weitzel, Paul; Sarver, Jeff; Vitalis, Brian; Gagliano, Michael; Stanko, Greg; Tortorelli, Peter

    2015-12-29

    The U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) have undertaken a project aimed at identifying, evaluating, and qualifying the materials needed for the construction of the critical components of coal-fired boilers capable of operating at much higher efficiencies than current generation of supercritical plants. This increased efficiency is expected to be achieved principally through the use of advanced ultrasupercritical (A-USC) steam conditions up to 760°C (1400°F) and 35 MPa (5000 psi). A limiting factor to achieving these higher temperatures and pressures for future A-USC plants are the materials of construction. The goal of this project is to assess/develop materials technology to build and operate an A-USC boiler capable of delivering steam with conditions up to 760°C (1400°F)/35 MPa (5000 psi). The project has successfully met this goal through a focused long-term public-private consortium partnership. The project was based on an R&D plan developed by the Electric Power Research Institute (EPRI) and an industry consortium that supplemented the recommendations of several DOE workshops on the subject of advanced materials. In view of the variety of skills and expertise required for the successful completion of the proposed work, a consortium led by the Energy Industries of Ohio (EIO) with cost-sharing participation of all the major domestic boiler manufacturers, ALSTOM Power (Alstom), Babcock and Wilcox Power Generation Group, Inc. (B&W), Foster Wheeler (FW), and Riley Power, Inc. (Riley), technical management by EPRI and research conducted by Oak Ridge National Laboratory (ORNL) has been developed. The project has clearly identified and tested materials that can withstand 760°C (1400°F) steam conditions and can also make a 700°C (1300°F) plant more economically attractive. In this project, the maximum temperature capabilities of these and other available high-temperature alloys have been assessed to provide a basis for

  19. Status of NO sub x control for coal-fired power plants

    NASA Technical Reports Server (NTRS)

    Teixeira, D. P.

    1978-01-01

    The status of technologies for controlling emissions of oxides of nitrogen (NOx) from coal-fired power plants is reviewed. A discussion of current technology as well as future NOx control approaches is presented. Advanced combustion approaches are included as well as post-combustion alternatives such as catalytic and noncatalytic ammonia-bases systems and wet scrubbing. Special emphasis is given to unresolved development issues as they relate to practical applications on coal-fired power plants.

  20. Applications study of advanced power generation systems utilizing coal-derived fuels, volume 2

    NASA Technical Reports Server (NTRS)

    Robson, F. L.

    1981-01-01

    Technology readiness and development trends are discussed for three advanced power generation systems: combined cycle gas turbine, fuel cells, and magnetohydrodynamics. Power plants using these technologies are described and their performance either utilizing a medium-Btu coal derived fuel supplied by pipeline from a large central coal gasification facility or integrated with a gasification facility for supplying medium-Btu fuel gas is assessed.

  1. Coal.

    ERIC Educational Resources Information Center

    Brant, Russell A.; Glass, Gary B.

    1983-01-01

    Principle work of 23 state geological surveys is summarized. Work includes mapping/estimating coal resources, centralizing data in National Coal Resources Data System through cooperative programs, exploration drilling, and others. Comments on U.S. Geological Survey activities, coal-related conferences/meetings, and industry research activities are…

  2. Coal.

    ERIC Educational Resources Information Center

    Brant, Russell A.; Glass, Gary B.

    1983-01-01

    Principle work of 23 state geological surveys is summarized. Work includes mapping/estimating coal resources, centralizing data in National Coal Resources Data System through cooperative programs, exploration drilling, and others. Comments on U.S. Geological Survey activities, coal-related conferences/meetings, and industry research activities are…

  3. Parametric study of potential early commercial power plants Task 3-A MHD cost analysis

    NASA Technical Reports Server (NTRS)

    1983-01-01

    The development of costs for an MHD Power Plant and the comparison of these costs to a conventional coal fired power plant are reported. The program is divided into three activities: (1) code of accounts review; (2) MHD pulverized coal power plant cost comparison; (3) operating and maintenance cost estimates. The scope of each NASA code of account item was defined to assure that the recently completed Task 3 capital cost estimates are consistent with the code of account scope. Improvement confidence in MHD plant capital cost estimates by identifying comparability with conventional pulverized coal fired (PCF) power plant systems is undertaken. The basis for estimating the MHD plant operating and maintenance costs of electricity is verified.

  4. ULTRA LOW NOx INTEGRATED SYSTEM FOR NOx EMISSION CONTROL FROM COAL-FIRED BOILERS

    SciTech Connect

    Galen H. Richards; Charles Q. Maney; Richard W. Borio; Robert D. Lewis

    2002-12-30

    ALSTOM Power Inc.'s Power Plant Laboratories, working in concert with ALSTOM Power's Performance Projects Group, has teamed with the U.S. Department of Energy's National Energy Technology Laboratory (DOE NETL) to conduct a comprehensive study to develop/evaluate low-cost, efficient NOx control technologies for retrofit to pulverized coal fired utility boilers. The objective of this project was to develop retrofit NOx control technology to achieve less than 0.15 lb/MMBtu NOx (for bituminous coals) and 0.10 lb/MMBtu NOx (for subbituminous coals) from existing pulverized coal fired utility boilers at a cost which is at least 25% less than SCR technology. Efficient control of NOx is seen as an important, enabling step in keeping coal as a viable part of the national energy mix in this century, and beyond. Presently 57% of U.S. electrical generation is coal based, and the Energy Information Agency projects that coal will maintain a lead in U.S. power generation over all other fuel sources for decades (EIA 1998 Energy Forecast). Yet, coal-based power is being strongly challenged by society's ever-increasing desire for an improved environment and the resultant improvement in health and safety. The needs of the electric-utility industry are to improve environmental performance, while simultaneously improving overall plant economics. This means that emissions control technology is needed with very low capital and operating costs. This project has responded to the industry's need for low NOx emissions by evaluating ideas that can be adapted to present pulverized coal fired systems, be they conventional or low NOx firing systems. The TFS 2000{trademark} firing system has been the ALSTOM Power Inc. commercial offering producing the lowest NOx emission levels. In this project, the TFS 2000{trademark} firing system served as a basis for comparison to other low NOx systems evaluated and was the foundation upon which refinements were made to further improve NOx emissions and

  5. Organic coal-water fuel: Problems and advances (Review)

    NASA Astrophysics Data System (ADS)

    Glushkov, D. O.; Strizhak, P. A.; Chernetskii, M. Yu.

    2016-10-01

    The study results of ignition of organic coal-water fuel (OCWF) compositions were considered. The main problems associated with investigation of these processes were identified. Historical perspectives of the development of coal-water composite fuel technologies in Russia and worldwide are presented. The advantages of the OCWF use as a power-plant fuel in comparison with the common coal-water fuels (CWF) were emphasized. The factors (component ratio, grinding degree of solid (coal) component, limiting temperature of oxidizer, properties of liquid and solid components, procedure and time of suspension preparation, etc.) affecting inertia and stability of the ignition processes of suspensions based on the products of coaland oil processing (coals of various types and metamorphism degree, filter cakes, waste motor, transformer, and turbine oils, water-oil emulsions, fuel-oil, etc.) were analyzed. The promising directions for the development of modern notions on the OCWF ignition processes were determined. The main reasons limiting active application of the OCWF in power generation were identified. Characteristics of ignition and combustion of coal-water and organic coal-water slurry fuels were compared. The effect of water in the composite coal fuels on the energy characteristics of their ignition and combustion, as well as ecological features of these processes, were elucidated. The current problems associated with pulverization of composite coal fuels in power plants, as well as the effect of characteristics of the pulverization process on the combustion parameters of fuel, were considered. The problems hindering the development of models of ignition and combustion of OCWF were analyzed. It was established that the main one was the lack of reliable experimental data on the processes of heating, evaporation, ignition, and combustion of OCWF droplets. It was concluded that the use of high-speed video recording systems and low-inertia sensors of temperature and gas

  6. Fuel supply system and method for coal-fired prime mover

    DOEpatents

    Smith, William C.; Paulson, Leland E.

    1995-01-01

    A coal-fired gas turbine engine is provided with an on-site coal preparation and engine feeding arrangement. With this arrangement, relatively large dry particles of coal from an on-site coal supply are micro-pulverized and the resulting dry, micron-sized, coal particulates are conveyed by steam or air into the combustion chamber of the engine. Thermal energy introduced into the coal particulates during the micro-pulverizing step is substantially recovered since the so-heated coal particulates are fed directly from the micro-pulverizer into the combustion chamber.

  7. Exergy efficiency of small coal-fired power plants as a criterion of their wide applicability

    SciTech Connect

    O.V. Afanas'eva; G.R. Mingaleeva

    2009-02-15

    The applicability of small coal-fired power plants as an independent and reliable power supply source was considered. The advantages of using small thermal power plants were given, and the classification characteristics of small coal-fired power plants were put forward. The exergy method was chosen as a versatility indicator for the operating efficiency of a flowsheet in question. The exergy efficiency factor of the flowsheet was 32%. With the manufacture of by-products, such as activated carbons, the exergy efficiency of the flowsheet increased to 35%. The studies undertaken substantiated the wide applicability of small coal-fired power plants for the development of decentralized power supply. 7 refs., 2 tabs.

  8. Assessment of Solid Sorbent Systems for Post-Combustion Carbon Dioxide Capture at Coal-Fired Power Plants

    NASA Astrophysics Data System (ADS)

    Glier, Justin C.

    In an effort to lower future CO2 emissions, a wide range of technologies are being developed to scrub CO2 from the flue gases of fossil fuel-based electric power and industrial plants. This thesis models one of several early-stage post-combustion CO2 capture technologies, solid sorbent-based CO2 capture process, and presents performance and cost estimates of this system on pulverized coal power plants. The spreadsheet-based software package Microsoft Excel was used in conjunction with AspenPlus modelling results and the Integrated Environmental Control Model to develop performance and cost estimates for the solid sorbent-based CO2 capture technology. A reduced order model also was created to facilitate comparisons among multiple design scenarios. Assumptions about plant financing and utilization, as well as uncertainties in heat transfer and material design that affect heat exchanger and reactor design were found to produce a wide range of cost estimates for solid sorbent-based systems. With uncertainties included, costs for a supercritical power plant with solid sorbent-based CO2 capture ranged from 167 to 533 per megawatt hour for a first-of-a-kind installation (with all costs in constant 2011 US dollars) based on a 90% confidence interval. The median cost was 209/MWh. Post-combustion solid sorbent-based CO2 capture technology is then evaluated in terms of the potential cost for a mature system based on historic experience as technologies are improved with sequential iterations of the currently available system. The range costs for a supercritical power plant with solid sorbent-based CO2 capture was found to be 118 to 189 per megawatt hour with a nominal value of 163 per megawatt hour given the expected range of technological improvement in the capital and operating costs and efficiency of the power plant after 100 GW of cumulative worldwide experience. These results suggest that the solid sorbent-based system will not be competitive with currently available

  9. Atmospheric emissions of F, As, Se, Hg, and Sb from coal-fired power and heat generation in China.

    PubMed

    Chen, Jian; Liu, Guijian; Kang, Yu; Wu, Bin; Sun, Ruoyu; Zhou, Chuncai; Wu, Dun

    2013-02-01

    Coal is one of the major energy resources in China, with nearly half of produced Chinese coal used for power and heat generation. The large use of coal for power and heat generation in China may result in significant atmospheric emissions of toxic volatile trace elements (i.e. F, As, Se, Hg, and Sb). For the purpose of estimating the atmospheric emissions from coal-fired power and heat generation in China, a simple method based on coal consumption, concentration and emission factor of trace element was adopted to calculate the gaseous emissions of elements F, As, Se, Hg, and Sb. Results indicate that about 162161, 236, 637, 172, and 33 t F, As, Se, Hg, and Sb, respectively, were introduced into atmosphere from coal combustion by power and heat generation in China in 2009. The atmospheric emissions of F, As, Se, Hg, and Sb by power and heat generation increased from 2005 to 2009 with increasing coal consumptions.

  10. Coal gasification power generation, and product market study. Topical report, March 1, 1995--March 31, 1996

    SciTech Connect

    Sheesley, D.; King, S.B.

    1998-12-31

    This Western Research Institute (WRI) project was part of a WRI Energy Resource Utilization Program to stimulate pilot-scale improved technologies projects to add value to coal resources in the Rocky Mountain region. The intent of this program is to assess the application potential of emerging technologies to western resources. The focus of this project is on a coal resource near the Wyoming/Colorado border, in Colorado. Energy Fuels Corporation/Kerr Coal Company operates a coal mine in Jackson County, Colorado. The coal produces 10,500 Btu/lb and has very low sulfur and ash contents. Kerr Coal Company is seeking advanced technology for alternate uses for this coal. This project was to have included a significant cost-share from the Kerr Coal Company ownership for a market survey of potential products and technical alternatives to be studied in the Rocky Mountain Region. The Energy Fuels Corporation/Kerr Coal Company and WRI originally proposed this work on a cost reimbursable basis. The total cost of the project was priced at $117,035. The Kerr Coal Company had scheduled at least $60,000.00 to be spent on market research for the project that never developed because of product market changes for the company. WRI and Kerr explored potential markets and new technologies for this resource. The first phase of this project as a preliminary study had studied fuel and nonfuel technical alternatives. Through related projects conducted at WRI, resource utilization was studied to find high-value materials that can be targeted for fuel and nonfuel use and eventually include other low-sulfur coals in the Rocky Mountain region. The six-month project work was spread over about a three-year period to observe, measure, and confirm over time-any trends in technology development that would lead to economic benefits in northern Colorado and southern Wyoming from coal gasification and power generation.

  11. Life cycle assessment of sewage sludge co-incineration in a coal-based power station.

    PubMed

    Hong, Jingmin; Xu, Changqing; Hong, Jinglan; Tan, Xianfeng; Chen, Wei

    2013-09-01

    A life cycle assessment was conducted to evaluate the environmental and economic effects of sewage sludge co-incineration in a coal-fired power plant. The general approach employed by a coal-fired power plant was also assessed as control. Sewage sludge co-incineration technology causes greater environmental burden than does coal-based energy production technology because of the additional electricity consumption and wastewater treatment required for the pretreatment of sewage sludge, direct emissions from sludge incineration, and incinerated ash disposal processes. However, sewage sludge co-incineration presents higher economic benefits because of electricity subsidies and the income generating potential of sludge. Environmental assessment results indicate that sewage sludge co-incineration is unsuitable for mitigating the increasing pressure brought on by sewage sludge pollution. Reducing the overall environmental effect of sludge co-incineration power stations necessitates increasing net coal consumption efficiency, incinerated ash reuse rate, dedust system efficiency, and sludge water content rate.

  12. Potential of hybrid geothermal/coal fired power plants in Arizona

    SciTech Connect

    White, D.H.; Goldstone, L.A.

    1982-08-01

    The City of Burbank and the Ralph M. Parsons Company studies showed several advantages for hybrid geothermal/coal fired power plants, as follows: (1) the estimated cost of producing electricity in hybrid plant is about 18.3 mills/kWh, compared to 19.3 mills/kWh in an all-coal fired power plant; (2) the coal requirements for a given plant can be reduced about 12 to 17%; and (3) the geothermal brines can be used for power plant cooling water, and in some cases, as boiler feedwater. The pertinent results of the City of Burbank studies are summarized and applied to the geothermal and coal resources of Arizona for possible future utilization.

  13. DIRECT MEASUREMENT OF MERCURY REACTIONS IN COAL POWER PLANT PLUMES

    SciTech Connect

    Leonard Levin

    2006-06-01

    This project was awarded under U.S. Department of Energy (DOE) National Energy Technology Laboratory (NETL) Program Solicitation DE-PS26-02NT41422 and specifically addresses Program Area of Interest: No.5--Environmental and Water Resources. The project team includes the Electric Power Research Institute (EPRI) as the contractor and the University of North Dakota Energy & Environmental Research Center (EERC) and Frontier Geosciences as subcontractors. Wisconsin Energies and its Pleasant Prairie Power Plant acted as host for the field-testing portion of the research. The project is aimed at clarifying the role, rates, and end results of chemical transformations that may occur to mercury that has been emitted from elevated stacks of coal-fired electric power plants. Mercury emitted from power plants emerges in either its elemental, divalent, or particulate-bound form. Deposition of the divalent form is more likely to occur closer to the source than that of the other two forms, due to its solubility in water. Thus, if chemical transformations occur in the stack emissions plume, measurements in the stack may mischaracterize the fate of the material. Initial field and pilot plant measurements have shown significant and rapid chemical reduction of divalent to elemental mercury may occur in these plumes. Mercury models currently assume that the chemical form of mercury occurring in stacks is the same as that which enters the free atmosphere, with no alteration occurring in the emissions plume. Recent data indicate otherwise, but need to be evaluated at full operating scale under field conditions. Prestbo and others have demonstrated the likelihood of significant mercury chemical reactions occurring in power plant plumes (Prestbo et al., 1999; MDNR-PPRP, 2000; EERC, 2001). This experiment will thus increase our understanding of mercury atmospheric chemistry, allowing informed decisions regarding source attribution. The experiment was carried out during the period August 22

  14. DIRECT MEASUREMENT OF MERCURY REACTIONS IN COAL POWER PLANT PLUMES

    SciTech Connect

    Leonard Levin

    2004-01-01

    This project was awarded under U.S. Department of Energy (DOE) National Energy Technology Laboratory (NETL) Program Solicitation DE-PS26-02NT41422 and specifically addresses Program Area of Interest: No.5--Environmental and Water Resources. The project team includes the Electric Power Research Institute (EPRI) as the contractor and the University of North Dakota Energy & Environmental Research Center (EERC) and Frontier Geosciences as subcontractors. Wisconsin Energies and its Pleasant Prairie Power Plant acted as host for the field-testing portion of the research. The project is aimed at clarifying the role, rates, and end results of chemical transformations that may occur to mercury that has been emitted from elevated stacks of coal-fired electric power plants. Mercury emitted from power plants emerges in either its elemental, divalent, or particulate-bound form. Deposition of the divalent form is more likely to occur closer to the source than that of the other two forms, due to its solubility in water. Thus, if chemical transformations occur in the stack emissions plume, measurements in the stack may mischaracterize the fate of the material. Initial field and pilot plant measurements have shown significant and rapid chemical reduction of divalent to elemental mercury may occur in these plumes. Mercury models currently assume that the chemical form of mercury occurring in stacks is the same as that which enters the free atmosphere, with no alteration occurring in the emissions plume. Recent data indicate otherwise, but need to be evaluated at full operating scale under field conditions. Prestbo and others have demonstrated the likelihood of significant mercury chemical reactions occurring in power plant plumes (Prestbo et al., 1999; MDNR-PPRP, 2000; EERC, 2001). This experiment will thus increase our understanding of mercury atmospheric chemistry, allowing informed decisions regarding source attribution. The experiment was carried out during the period August 22

  15. Impact of coal preparation on the environmental management and economics of power generation in India

    SciTech Connect

    Gollakota, S.; Rao, N.; Staats, G.

    1997-12-31

    Management of air quality and solid waste has become an important environmental and economic issue in India because of increasing demand for additional coal-based generation capacity, especially near urban areas. Major non-coking coal mines, located in the central and eastern India, necessitate transportation of a large amount of high-ash coal (40--50%) over 1,000 km to power plants located near urban areas. Based on projected demand for coal-based generating capacity, it is estimated that, if no control measures are taken now, more than 80 million tonnes of ash will be produced annually near urban areas by 2010. Such a large quantity of ash not only overloads control systems to increase particulate emissions but also requires a large land filling space. Under the Indo-US Coal Preparation Program, the US Department of Energy`s Federal Energy Technology Center (FETC) is coordinating USAID`s coal preparation activities in India for improved power generation. This paper addresses the current activities of this program, effective strategies for coal preparation, and their impact on the economics of power generation, infrastructure, and environmental management.

  16. [Distribution of fluoride in the combustion products of coal].

    PubMed

    Liu, Jianzhong; Qi, Qingjie; Zhou, Junhu; Cao, Xinyu; Cen, Kefa

    2003-07-01

    The static distribution characteristic of fluoride in the combustion products of coal was studied by ashing procedure of coal, and the dynamic distribution characteristics of fluorine in the combustion products of coal in pulverized-coal-fired boiler and layer-burning boiler were investigated. Experimental results identified that fluorine in coal belong to volatile elements, fluorine in fly ash and bottom ash were non-rich. About 94.5% of the fluorine in coal emitted as gaseous-fluorine during coal combustion in pulverized-coal-fired boiler, and about 80% of the fluorine in coal emitted as gaseous-fluorine during coal combustion in layer-burning boiler. 55%-60% of the fluorine in fly ash of pulverized-coal-fired boiler were distributed in fly ash particles with a diameter of 74 microns-104 microns.

  17. Automated remote control of fuel supply section for the coal fired power plant

    SciTech Connect

    Chudin, O.V.; Maidan, B.V.; Tsymbal, A.A.

    1996-05-01

    Approximately 6,000 miles east of Moscow, lays the city of Khabarovsk. This city`s coal-fired Power Plant 3 supplies electricity, heat and hot water to approximately 250,000 customers. Plant 3 has three units with a combined turbine capacity of 540 MW, (3 {times} 180) electrical and 780 (3 {times} 260) Gkal an hour thermal capacity with steam productivity of 2010 (3 {times} 670) tons per hour at 540 C. Coal fired thermal electric power plants rely on the equipment of the fuel supply section. The mechanism of the fuel supply section includes: conveyor belts, hammer crushers, guiding devices, dumping devices, systems for dust neutralizing, iron separators, metal detectors and other devices. As a rule, the fuel path in the power plant has three main directions: from the railroad car unloading terminal to the coal warehouse; from the coal warehouse to the acceptance bunkers of the power units, and the railroad car unloading terminal to the acceptance bunkers of power units. The fuel supply section always has a reserve and is capable of uninterruptible fuel supply during routine maintenance and/or repair work. This flexibility requires a large number of fuel traffic routes, some of which operate simultaneously with the feeding of coal from the warehouse to the acceptance bunkers of the power units, or in cases when rapid filling of the bunkers is needed, two fuel supply routes operate at the same time. The remote control of the fuel handling system at Power Plant 3 is described.

  18. Research of Characteristics of the Low Voltage Power Line in Underground Coal Mine

    NASA Astrophysics Data System (ADS)

    Wei, Shaoliang; Qin, Shiqun; Gao, Wenchang; Cheng, Fengyu; Cao, Zhongyue

    The power line communications (PLCs) can count on existing electrical connections reaching each corner in the locations where such applications are required, so signal transmission over power lines is nowadays gaining more and more interest for applications like internet. The research of characteristics of the low voltage power line is the fundamental and importance task. This work presents a device to test the characteristics of the low voltage power line. The low voltage power line channel characteristics overground and the channel characteristics underground were tested in using this device. Experiments show that, the characteristics are different between the PLCs channel underground coal mine and the PLC channel overground. Different technology should be adopted to structure the PLCs channel model underground coal mine and transmit high speed digital signal. But how to use the technology better to the high-speed digital communication under coal mine is worth of further studying.

  19. Efficient coal-based power generation in India: A market opportunity

    SciTech Connect

    Gollakota, S.; Rao, N.; Staats, G.; Sinha, K.

    1998-07-01

    The planned addition of over 100,000 MW power generation capacity in India in the next 10 years will provide attractive business opportunities for independent power producers, engineering and consulting companies, and equipment manufacturers in the US. The US Agency for International Development (USAID) is providing, through the US Department of Energy (DOE), necessary technical and project development support to the government stakeholders (Indian Ministries of Power and Coal) and private stakeholders (Ahmedabad Electric Co. and Bombay Suburban Electric Supply) for identifying and promoting advanced clean coal technologies. Implementation of advanced technologies improves electric power generation efficiency and economics, and environmental management in India (e.g., reduces emissions of greenhouse gases and particulates, and increases byproduct utilization). This paper presents a brief overview of the coal-based power generation and related technical support activities being provided in India by the DOE's Federal Energy Technology Center and its support contractor, Burns and Roe Services Corporation.

  20. The health effects of coal-burning power plants in minnesota

    SciTech Connect

    Ross, D.

    1981-01-01

    The carcinogenic properties of coal combustion products are described and documented with emphasis on beryllium, mercury, and other particulates. Increased coal use in Minnesota and implications of such increases for 1976-1995 are discussed. Details of how a coal-fired power plant works and how pollutants are formed are described. Efforts to minimize health impacts of sulfur oxides and particulates are detailed. An analysis is provided of how health impacts are measured, showing how a lack of precision and data makes it difficult for policymakers to decide which pollutants need regulation and how much regulation is required. It was found that the greatest problem resulting from coal burning in Minnesota is fine particulate pollution. Fine particulates have been implicated in the exacerbation of emphysema, bronchitis, and lung cancer. Increased regulation and limitations on the construction of coal burning electricity generators are supported.