Science.gov

Sample records for purex waste glasses

  1. PUREX storage tunnels waste analysis plan

    SciTech Connect

    Haas, C.R.

    1996-04-23

    Washington Administrative Code 173-303-300 requires that a facility develop and follow a written waste analysis plan which describes the procedures that will be followed to ensure that its dangerous waste is managed properly. This document covers the activities at the PUREX Storage Tunnels used to characterize and designate waste that is generated within the PUREX Plant, as well as waste received from other on-site sources.

  2. PUREX storage tunnels waste analysis plan

    SciTech Connect

    Haas, C.R., Westinghouse Hanford

    1996-07-10

    Washington Administrative Code 173-303-300 requires that a facility develop and follow a written waste analysis plan which describes the procedures that will be followed to ensure that its dangerous waste is managed properly. This document covers the activities at the PUREX Storage Tunnels used to characterize and designate waste that is generated within the PUREX Plant, as well as waste received from other on-site sources.

  3. PUREX Storage Tunnels dangerous waste permit application

    SciTech Connect

    Not Available

    1991-12-01

    The PUREX Storage Tunnels are a mixed waste storage unit consisting of two underground railroad tunnels: Tunnel Number 1 designated 218-E-14 and Tunnel Number 2 designated 218-E-15. The two tunnels are connected by rail to the PUREX Plant and combine to provide storage space for 48 railroad cars (railcars). The PUREX Storage Tunnels provide a long-term storage location for equipment removed from the PUREX Plant. Transfers into the PUREX Storage Tunnels are made on an as-needed basis. Radioactively contaminated equipment is loaded on railcars and remotely transferred by rail into the PUREX Storage Tunnels. Railcars act as both a transport means and a storage platform for equipment placed into the tunnels. This report consists of part A and part B. Part A reports on amounts and locations of the mixed water. Part B permit application consists of the following: Facility Description and General Provisions; Waste Characteristics; Process Information; Groundwater Monitoring; Procedures to Prevent Hazards; Contingency Plan; Personnel Training; Exposure Information Report.

  4. PUREX Storage Tunnels dangerous waste permit application

    SciTech Connect

    Not Available

    1990-09-01

    The Hanford Site is operated by the US Department of Energy-Richland Operations Office. The PUREX Storage Tunnels are a storage unit located on the Hanford Site. The unit consists of two earth-covered railroad tunnels that are used for storage of process equipment (some containing dangerous waste) removed from the PUREX Plant. Radioactively contaminated equipment is loaded on railroad cars and remotely transferred into the tunnels for long-term storage. Westinghouse Hanford Company is a major contractor to the US Department of Energy-Richland Operations Office and serves as a co-operator of the PUREX Storage Tunnels, the waste management unit addressed by this permit application. The PUREX Storage Tunnels Dangerous Waste Permit Application (Revision O) consists of both a Part A and Part B permit application and is based on information available as of August 31, 1990. An explanation of the Part A revision submitted with this document is provided at the beginning of the Part A section. In this Part A revision, the PUREX Storage Tunnels have been redesignated as a miscellaneous unit. The Part B consists of 15 chapters addressing the organization and content of the Part B checklist prepared by the Washington State Department of Ecology.

  5. PUREX Storage Tunnels dangerous waste permit application

    SciTech Connect

    Not Available

    1990-09-01

    The Hanford Site is operated by the US Department of Energy-Richland Operations Office. The PUREX Storage Tunnels are a storage unit located on the Hanford Site. The unit consists of two earth-covered railroad tunnels that are used for storage of process equipment (some containing dangerous waste) removed from the PUREX Plant. Radioactively contaminated equipment is loaded on railroad cars and remotely transferred into the tunnels for long-term storage. Westinghouse Hanford Company is a major contractor to the US Department of Energy-Richland Operations Office and serves as a co-operator of the PUREX Storage Tunnels, the waste management unit addressed by this permit application. This appendix contains Tunnel 1 Construction Specifications, HWS-5638, consisting of 49 pages.

  6. Hanford facility dangerous waste permit application, PUREX storage tunnels

    SciTech Connect

    Haas, C. R.

    1997-09-08

    The Hanford Facility Dangerous Waste Permit Application is considered to be a single application organized into a General Information Portion (document number DOE/RL-91-28) and a Unit-Specific Portion. The scope of the Unit-Specific Portion is limited to Part B permit application documentation submitted for individual, `operating` treatment, storage, and/or disposal units, such as the PUREX Storage Tunnels (this document, DOE/RL-90-24).

  7. Hanford facility dangerous waste permit application, PUREX storage tunnels

    SciTech Connect

    Price, S.M.

    1997-09-08

    The Hanford Facility Dangerous Waste Permit Application is considered to be a single application organized into a General Information Portion (document number DOE/RL-91-28) and a Unit-Specific Portion. The scope of the Unit-Specific Portion is limited to Part B permit application documentation submitted for individual, operating treatment, storage, and/or disposal units, such as the PUREX Storage Tunnels (this document, DOE/RL-90-24). Both the General Information and Unit-Specific portions of the Hanford Facility Dangerous Waste Permit Application address the content of the Part B permit application guidance prepared by the Washington State Department of Ecology (Ecology 1996) and the US Environmental Protection Agency (40 Code of Federal Regulations 270), with additional information needs defined by the Hazardous and Solid Waste Amendments and revisions of Washington Administrative Code 173-303. For ease of reference, the Washington State Department of Ecology alpha-numeric section identifiers from the permit application guidance documentation (Ecology 1996) follow, in brackets, the chapter headings and subheadings. A checklist indicating where information is contained in the PUREX Storage Tunnels permit application documentation, in relation to the Washington State Department of Ecology guidance, is located in the Contents Section. Documentation contained in the General Information Portion is broader in nature and could be used by multiple treatment, storage, and/or disposal units (e.g., the glossary provided in the General Information Portion). Wherever appropriate, the PUREX Storage Tunnels permit application documentation makes cross-reference to the General Information Portion, rather than duplicating text. Information provided in this PUREX Storage Tunnels permit application documentation is current as of April 1997.

  8. PUREX Storage Tunnels dangerous waste permit application. Revision 1, Volume 1

    SciTech Connect

    Not Available

    1991-12-01

    The PUREX Storage Tunnels are a mixed waste storage unit consisting of two underground railroad tunnels: Tunnel Number 1 designated 218-E-14 and Tunnel Number 2 designated 218-E-15. The two tunnels are connected by rail to the PUREX Plant and combine to provide storage space for 48 railroad cars (railcars). The PUREX Storage Tunnels provide a long-term storage location for equipment removed from the PUREX Plant. Transfers into the PUREX Storage Tunnels are made on an as-needed basis. Radioactively contaminated equipment is loaded on railcars and remotely transferred by rail into the PUREX Storage Tunnels. Railcars act as both a transport means and a storage platform for equipment placed into the tunnels. This report consists of part A and part B. Part A reports on amounts and locations of the mixed water. Part B permit application consists of the following: Facility Description and General Provisions; Waste Characteristics; Process Information; Groundwater Monitoring; Procedures to Prevent Hazards; Contingency Plan; Personnel Training; Exposure Information Report.

  9. Interface control document between PUREX/UO{sub 3} Plant Transition and Solid Waste Disposal Division

    SciTech Connect

    Duncan, D.R.

    1994-06-30

    This interface control document (ICD) between PUREX/UO{sub 3} Plant Transition (PPT) and Solid Waste Disposal Division (SWD) establishes at a top level the functional responsibilities of each division where interfaces exist between the two divisions. Since the PUREX Transition and Solid Waste Disposal divisions operate autonomously, it is important that each division has a clear understanding of the other division`s expectations regarding these interfaces. This ICD primarily deals with solid wastes generated by the PPT. In addition to delineating functional responsibilities, the ICD includes a baseline description of those wastes that will require management as part of the interface between the divisions. The baseline description of wastes includes waste volumes and timing for use in planning the proper waste management capabilities: the primary purpose of this ICD is to ensure defensibility of expected waste stream volumes and Characteristics for future waste management facilities. Waste descriptions must be as complete as-possible to ensure adequate treatment, storage, and disposal capability will exist. The ICD also facilitates integration of existing or planned waste management capabilities of the PUREX. Transition and Solid Waste Disposal divisions. The ICD does not impact or affect the existing processes or procedures for shipping, packaging, or approval for shipping wastes by generators to the Solid Waste Division.

  10. Waste Feed Delivery Purex Process Connector Design Pressure

    SciTech Connect

    BRACKENBURY, P.J.

    2000-04-11

    The pressure retaining capability of the PUREX process connector is documented. A context is provided for the connector's current use within existing Projects. Previous testing and structural analyses campaigns are outlined. The deficient condition of the current inventory of connectors and assembly wrenches is highlighted. A brief history of the connector is provided. A bibliography of pertinent references is included.

  11. Behavior of mercury and iodine during vitrification of simulated alkaline Purex waste

    SciTech Connect

    Holton, L.K.

    1981-09-01

    Current plans indicate that the high-level wastes stored at the Savannah River Plant will be solidified by vitrification. The behavior of mercury and iodine during the vitrification process is of concern because: mercury is present in the waste in high concentrations (0.1 to 2.8 wt%); mercury will react with iodine and the other halogens present in the waste during vitrification and; the mercury compounds formed will be volatilized from the vitrification process placing a high particulate load in the vitrification system off-gas. Twelve experiments were completed to study the behavior of mercury during vitrification of simulated SRP Purex waste. The mercury was completely volatized from the vitrification system in all experiments. The mercury reacted with iodine, chlorine and oxygen to form a fine particulate solid. Quantitative recovery of mercury compounds formed in the vitrification system off-gas was not possible due to high (37 to 90%) deposition of solids in the off-gas piping. The behavior of mercury and iodine was most strongly influenced by the vitrification system atmosphere. During experiments performed in which the oxygen content of the vitrification system atmosphere was low (< 1 vol%); iodine retention in the glass product was 27 to 55%, the mercury composition of the solids recovered from the off-gas scrub solutions was 75 to 85 wt%, and a small quantity of metallic mercury was recovered from the off-gas scrub solution. During experiments performed in which the oxygen content of the vitrification system atmosphere was high (20 vol%), iodide retention in the glass product was 3 to 15%, the mercury composition of the solids recovered from the off-gas scrub solutions was 60 to 80 wt%, and very little metallic mercury was recovered from the off-gas scrub solution.

  12. PUREX facility hazards assessment

    SciTech Connect

    Sutton, L.N.

    1994-09-23

    This report documents the hazards assessment for the Plutonium Uranium Extraction Plant (PUREX) located on the US Department of Energy (DOE) Hanford Site. Operation of PUREX is the responsibility of Westinghouse Hanford Company (WHC). This hazards assessment was conducted to provide the emergency planning technical basis for PUREX. DOE Order 5500.3A requires an emergency planning hazards assessment for each facility that has the potential to reach or exceed the lowest level emergency classification. In October of 1990, WHC was directed to place PUREX in standby. In December of 1992 the DOE Assistant Secretary for Environmental Restoration and Waste Management authorized the termination of PUREX and directed DOE-RL to proceed with shutdown planning and terminal clean out activities. Prior to this action, its mission was to reprocess irradiated fuels for the recovery of uranium and plutonium. The present mission is to establish a passively safe and environmentally secure configuration at the PUREX facility and to preserve that condition for 10 years. The ten year time frame represents the typical duration expended to define, authorize and initiate follow-on decommissioning and decontamination activities.

  13. Filtration and Leach Testing for PUREX Cladding Sludge and REDOX Cladding Sludge Actual Waste Sample Composites

    SciTech Connect

    Shimskey, Rick W.; Billing, Justin M.; Buck, Edgar C.; Casella, Amanda J.; Crum, Jarrod V.; Daniel, Richard C.; Draper, Kathryn E.; Edwards, Matthew K.; Hallen, Richard T.; Kozelisky, Anne E.; MacFarlan, Paul J.; Peterson, Reid A.; Swoboda, Robert G.

    2009-03-02

    A testing program evaluating actual tank waste was developed in response to Task 4 from the M-12 External Flowsheet Review Team (EFRT) issue response plan (Barnes and Voke 2006). The test program was subdivided into logical increments. The bulk water-insoluble solid wastes that are anticipated to be delivered to the Hanford Waste Treatment and Immobilization Plant (WTP) were identified according to type such that the actual waste testing could be targeted to the relevant categories. Under test plan TP RPP WTP 467 (Fiskum et al. 2007), eight broad waste groupings were defined. Samples available from the 222S archive were identified and obtained for testing. Under this test plan, a waste testing program was implemented that included: • Homogenizing the archive samples by group as defined in the test plan. • Characterizing the homogenized sample groups. • Performing parametric leaching testing on each group for compounds of interest. • Performing bench-top filtration/leaching tests in the hot cell for each group to simulate filtration and leaching activities if they occurred in the UFP2 vessel of the WTP Pretreatment Facility. This report focuses on a filtration/leaching test performed using two of the eight waste composite samples. The sample groups examined in this report were the plutonium-uranium extraction (PUREX) cladding waste sludge (Group 3, or CWP) and reduction-oxidation (REDOX) cladding waste sludge (Group 4, or CWR). Both the Group 3 and 4 waste composites were anticipated to be high in gibbsite, thus requiring caustic leaching. WTP RPT 167 (Snow et al. 2008) describes the homogenization, characterization, and parametric leaching activities before benchtop filtration/leaching testing of these two waste groups. Characterization and initial parametric data in that report were used to plan a single filtration/leaching test using a blend of both wastes. The test focused on filtration testing of the waste and caustic leaching for aluminum, in the form

  14. Extraction chromatographic separation of promethium from high active waste solutions of Purex origin

    SciTech Connect

    Ramanujam, A.; Achuthan, P.V.; Dhami, P.S.; Gopalakrishnan, V.; Kannan, R.; Mathur, J.N.

    1995-03-01

    An extraction chromatographic procedure for the separation of {sup 147}Pm from High Active Waste solutions of Purex process has been developed. Octyl(phenyl)-N,N-diisobutylcarbamoylmethylphosphine oxide(CMPO) and 2-ethylhexyl-2-ethylhexylphosphonic acid (KSM-17), both sorbed separately on an inert support(chromosorb-102) have been sequentially employed for this purpose. In the CMPO column, the rare earths and the trivalent actinides are sorbed together with uranium, plutonium and traces of few other fission products. The elution of this column with 0.04 M HNO{sub 3} gives an eluate containing trivalent actinides and lanthanides. This solution, after adjusting the pH to 2.0, is used as feed for the second extraction chromatographic column based on KSM-17. All the trivalent metal ions are sorbed on the column leaving the trace impurities in the effluent. Fractional elution of the metal ions from this column is carried out with nitric acid of varying concentrations. At 0.09 M HNO{sub 3}, the pure beta emitting fraction of {sup 147}Pm has been obtained. 16 refs., 3 figs., 2 tabs.

  15. Waste glass melting stages

    SciTech Connect

    Anderson, L.D.; Dennis, T.; Elliott, M.L.; Hrma, P.

    1993-04-01

    Three different simulated nuclear waste glass feeds, consisting of dried waste and glass frit, were heat treated for 1 hour in a gradient furnace at temperatures ranging from approximately 600[degrees]C--1000[degrees]C. Simulated melter feeds from the Hanford Waste Vitrification Plant (HWVP), the Defense Waste Processing Facility (DWPF), and Kernforschungszentrum Karlsruhe (KfK) in Germany were used. The samples were thin-sectioned and examined by optical microscopy to investigate the stages of the conversion from feed to glass. Various phenomena were seen, such as frit softening, bubble formation, foaming, bubble motion and removal, convective mixing, and homogenization. Behavior of different feeds was similar, although the degree of gas generation and melt homogenization varied.

  16. Waste glass melting stages

    SciTech Connect

    Anderson, L.D.; Dennis, T.; Elliott, M.L.; Hrma, P.

    1993-04-01

    Three different simulated nuclear waste glass feeds, consisting of dried waste and glass frit, were heat treated for 1 hour in a gradient furnace at temperatures ranging from approximately 600{degrees}C--1000{degrees}C. Simulated melter feeds from the Hanford Waste Vitrification Plant (HWVP), the Defense Waste Processing Facility (DWPF), and Kernforschungszentrum Karlsruhe (KfK) in Germany were used. The samples were thin-sectioned and examined by optical microscopy to investigate the stages of the conversion from feed to glass. Various phenomena were seen, such as frit softening, bubble formation, foaming, bubble motion and removal, convective mixing, and homogenization. Behavior of different feeds was similar, although the degree of gas generation and melt homogenization varied.

  17. Characterization and Leach Testing for PUREX Cladding Waste Sludge (Group 3) and REDOX Cladding Waste Sludge (Group 4) Actual Waste Sample Composites

    SciTech Connect

    Snow, Lanee A.; Buck, Edgar C.; Casella, Amanda J.; Crum, Jarrod V.; Daniel, Richard C.; Draper, Kathryn E.; Edwards, Matthew K.; Fiskum, Sandra K.; Jagoda, Lynette K.; Jenson, Evan D.; Kozelisky, Anne E.; MacFarlan, Paul J.; Peterson, Reid A.; Swoboda, Robert G.

    2009-02-13

    A testing program evaluating actual tank waste was developed in response to Task 4 from the M-12 External Flowsheet Review Team (EFRT) issue response plan.(a) The testing program was subdivided into logical increments. The bulk water-insoluble solid wastes that are anticipated to be delivered to the Waste Treatment and Immobilization Plant (WTP) were identified according to type such that the actual waste testing could be targeted to the relevant categories. Eight broad waste groupings were defined. Samples available from the 222S archive were identified and obtained for testing. The actual wastetesting program included homogenizing the samples by group, characterizing the solids and aqueous phases, and performing parametric leaching tests. Two of the eight defined groups—plutonium-uranium extraction (PUREX) cladding waste sludge (Group 3, or CWP) and reduction-oxidation (REDOX) cladding waste sludge (Group 4, or CWR)—are the subjects of this report. Both the Group 3 and 4 waste composites were anticipated to be high in gibbsite, requiring caustic leaching. Characterization of the composite Group 3 and Group 4 waste samples confirmed them to be high in gibbsite. The focus of the Group 3 and 4 testing was on determining the behavior of gibbsite during caustic leaching. The waste-type definition, archived sample conditions, homogenization activities, characterization (physical, chemical, radioisotope, and crystal habit), and caustic leaching behavior as functions of time, temperature, and hydroxide concentration are discussed in this report. Testing was conducted according to TP-RPP-WTP-467.

  18. Turning nuclear waste into glass

    SciTech Connect

    Pegg, Ian L.

    2015-02-15

    Vitrification has emerged as the treatment option of choice for the most dangerous radioactive waste. But dealing with the nuclear waste legacy of the Cold War will require state-of-the-art facilities and advanced glass formulations.

  19. Waste product profile: Glass containers

    SciTech Connect

    Miller, C.

    1995-09-01

    In 1992, Waste Age initiated the Waste Product Profile series -- brief, factual listings of the solid waste management characteristics of materials in the solid waste stream. This popular series of profiles high-lighted a product, explained how it fit into integrated waste management systems, and provided current data on recycling and markets for the product. Glass containers are made from sand, limestone, soda ash, cullet (crushed bottles), and various additives, including those used to produce green, brown, and blue glass. Other glass products include flat glass, such as windows, and fiberglass products, such as insulation and glassware. These products are manufactured using different processes and different additives than container glass. This profile covers only glass containers.

  20. Laboratory-scale vitrification and leaching of Hanford high-level waste for the purpose of simulant and glass property models validation

    SciTech Connect

    Morrey, E.V.; Elliott, M.L.; Tingey, J.M.

    1993-02-01

    The Hanford Waste Vitrification Plant (HWVP) is being built to process the high-level and TRU waste into canistered glass logs for disposal in a national repository. Testing programs have been established within the Project to verify process technology using simulated waste. A parallel testing program with actual radioactive waste is being performed to confirm the validity of using simulates and glass property models for waste form qualification and process testing. The first feed type to be processed by and the first to be tested on a laboratory-scale is pretreated neutralized current acid waste (NCAW). The NCAW is a neutralized high-level waste stream generated from the reprocessing of irradiated nuclear fuel in the Plutonium and Uranium Extraction (PUREX) Plant at Hanford. As part of the fuel reprocessing, the high-level waste generated in PUREX was denitrated with sugar to form current acid waste (CAW). Sodium hydroxide and sodium nitrite were added to the CAW to minimize corrosion in the tanks, thus yielding neutralized CAW. The NCAW contains small amounts of plutonium, fission products from the irradiated fuel, stainless steel corrosion products, and iron and sulfate from the ferrous sulfamate reductant used in the PUREX process. This paper will discuss the results and status of the laboratory-scale radioactive testing.

  1. Characterization of Radionuclides in Purex Waste Sludges from the F-Area High Level Waste Tanks (U)

    SciTech Connect

    Obryant, R

    2005-06-13

    Sludge-contaminated waste consists of waste contaminated with both insoluble species (the sludge fraction) and entrained supernate. The WCS is based on the assumption that approximately 70% of the weight of what is commonly referred to as sludge is interstitial supernate; the remaining approximately 30% consists of the insoluble species (Reference 1). Development of a method for characterization of sludge-contaminated waste must consider both fractions. Separate waste cuts may contain sludge and supernate fractions in varying proportions due to the nature of the job generating the waste and the variability in waste handling techniques. Development of a distribution representative of all sludge-contaminated waste cuts must allow for varying fractions of sludge and supernate contamination. This document will develop a radionuclide distribution in accordance with the methodology outlined in WSRC 1S SRS Waste Acceptance Criteria Manual, Procedure 2.02, Revision 8 for the sludge fraction of sludge-contaminated waste generated in the F-Area Tank Farm This distribution was based on the assumption that sludge-contaminated waste from F-Area Tank Farm Waste Tanks could be co-mingled, and the actual contamination present on waste in a series of containers from these tanks will be representative of the mean radionuclide distribution. The original characterization was based primarily on process knowledge and fill histories (Reference 6). A single, comprehensive characterization for supernate has been developed previously (Reference 9). This document also describes the methodology for application of radionuclide distributions representative of the sludge and supernate fractions of sludge-contaminated waste to individual waste packages. Most of the waste contaminated with sludge from the F-Area Tank Farm will be categorized as Low Level Waste (LLW) and disposed of in the E-area trenches. The waste does, however, have the potential to be categorized as TRU and/or mixed waste

  2. Prediction equations for corrosion rates of a A-537 and A-516 steels in Double Shell Slurry, Future PUREX, and Hanford Facilities Wastes

    SciTech Connect

    Divine, J.R.; Bowen, W.M.; Mackey, D.B.; Bates, D.J.; Pool, K.H.

    1985-06-01

    Even though the interest in the corrosion of radwaste tanks goes back to the mid-1940's when waste storage was begun, and a fair amount of corrosion work has been done since then, the changes in processes and waste types have outpaced the development of new data pertinent to the new double shell tanks. As a consequence, Pacific Northwest Laboratory (PNL) began a development of corrosion data on a broad base of waste compositions in 1980. The objective of the program was to provide operations personnel with corrosion rate data as a function of waste temperature and composition. The work performed in this program examined A-537 tank steel in Double Shell Slurry and Future PUREX Wastes, at temperatures between 40 and 180/sup 0/C as well as in Hanford Facilities Waste at 25 and 50/sup 0/C. In general, the corrosion rates were less than 1 mpy (0.001 in./y) and usually less than 0.5 mpy. Excessive corrosion rates (>1 mpy) were only found in dilute waste compositions or in concentrated caustic compositions at temperatures above 140/sup 0/C. Stress corrosion cracking was only observed under similar conditions. The results are presented as polynomial prediction equations with examples of the output of existing computer codes. The codes are not provided in the text but are available from the authors. 12 refs., 5 figs., 19 tabs.

  3. Natural analogues of nuclear waste glass corrosion.

    SciTech Connect

    Abrajano, T.A. Jr.; Ebert, W.L.; Luo, J.S.

    1999-01-06

    This report reviews and summarizes studies performed to characterize the products and processes involved in the corrosion of natural glasses. Studies are also reviewed and evaluated on how well the corrosion of natural glasses in natural environments serves as an analogue for the corrosion of high-level radioactive waste glasses in an engineered geologic disposal system. A wide range of natural and experimental corrosion studies has been performed on three major groups of natural glasses: tektite, obsidian, and basalt. Studies of the corrosion of natural glass attempt to characterize both the nature of alteration products and the reaction kinetics. Information available on natural glass was then compared to corresponding information on the corrosion of nuclear waste glasses, specifically to resolve two key questions: (1) whether one or more natural glasses behave similarly to nuclear waste glasses in laboratory tests, and (2) how these similarities can be used to support projections of the long-term corrosion of nuclear waste glasses. The corrosion behavior of basaltic glasses was most similar to that of nuclear waste glasses, but the corrosion of tektite and obsidian glasses involves certain processes that also occur during the corrosion of nuclear waste glasses. The reactions and processes that control basalt glass dissolution are similar to those that are important in nuclear waste glass dissolution. The key reaction of the overall corrosion mechanism is network hydrolysis, which eventually breaks down the glass network structure that remains after the initial ion-exchange and diffusion processes. This review also highlights some unresolved issues related to the application of an analogue approach to predicting long-term behavior of nuclear waste glass corrosion, such as discrepancies between experimental and field-based estimates of kinetic parameters for basaltic glasses.

  4. Characterization of Savannah River Plant waste glass

    SciTech Connect

    Plodinec, M J

    1985-01-01

    The objective of the glass characterization programs at the Savannah River Laboratory (SRL) is to ensure that glass containing Savannah River Plant high-level waste can be permanently stored in a federal repository, in an environmentally acceptable manner. To accomplish this objective, SRL is carrying out several experimental programs, including: fundamental studies of the reactions between waste glass and water, particularly repository groundwater; experiments in which candidate repository environments are simulated as accurately as possible; burial tests of simulated waste glass in candidate repository geologies; large-scale tests of glass durability; and determination of the effects of process conditions on glass quality. In this paper, the strategy and current status of each of these programs is discussed. The results indicate that waste packages containing SRP waste glass will satisfy emerging regulatory criteria.

  5. Control of radioactive waste-glass melters

    SciTech Connect

    Bickford, D.F. ); Hrma, P. ); Bowan, B.W. II )

    1990-01-01

    Slurries of simulated high level radioactive waste and glass formers have been isothermally reacted and analyzed to identify the sequence of the major chemical reactions in waste vitrification, their effect on glass production rate, and the development of leach resistance. Melting rates of waste batches have been increased by the addition of reducing agents (formic acid, sucrose) and nitrates. The rate increases are attributable in part to exothermic reactions which occur at critical stages in the vitrification process. Nitrates must be balanced by adequate reducing agents to avoid the formation of persistent foam, which would destabilize the melting process. The effect of foaming on waste glass production rates is analyzed, and melt rate limitations defined for waste-glass melters, based upon measurable thermophysical properties. Minimum melter residence times required to homogenize glass and assure glass quality are much smaller than those used in current practice. Thus, melter size can be reduced without adversely affecting glass quality. Physical chemistry and localized heat transfer of the waste-glass melting process are examined, to refine the available models for predicting and assuring glass production rate. It is concluded that the size of replacement melters and future waste processing facilities can be significantly decreased if minimum heat transfer requirements for effective melting are met by mechanical agitation. A new class of waste glass melters has been designed, and proof of concept tests completed on simulated High Level Radioactive Waste slurry. Melt rates have exceeded 155 kg m{sup {minus}2} h{sup {minus}1} with slurry feeds (32 lb ft{sup {minus}2} h{sup {minus}1}), and 229 kg kg m{sup {minus}2} h{sup {minus}1} with dry feed (47 lb ft{sup {minus}2} h{sup {minus}1}). This is about 8 times the melt rate possible in conventional waste- glass melters of the same size. 39 refs., 5 figs., 9 tabs.

  6. Phase Stability Determinations of DWPF Waste Glasses

    SciTech Connect

    Marra, S.L.

    1999-10-22

    Liquid high-level nuclear waste will be immobilized at the Savannah River Site (SRS) by vitrification in borosilicate glass. To fulfill this requirement, glass samples were heat treated at various times and temperatures. These results will provide guidance to the repository program about conditions to be avoided during shipping, handling and storage of DWPF canistered waste forms.

  7. Volcanic glass as a natural analog for borosilicate waste glass

    SciTech Connect

    Morgenstein, M.E.; Shettel, D.L.

    1994-12-31

    Obsidian and basaltic glass are opposite end-members of natural volcanic glass compositions. Syngenetic and diagenetic tensile failure in basaltic glass (low silica glass) is pervasive and provides abundant alteration fronts deep into the glass structure. Perlitic fracturing in obsidian (high silica glass) limits the alteration zones to an {open_quotes}onion skin{close_quotes} geometry. Borosilicate waste glass behaves similarly to the natural analog of basaltic glass (sideromelane). During geologic time, established and tensile fracture networks form glass cells (a three-dimensional reticulated pattern) where the production of new fracture surfaces increases through time by geometric progression. This suggests that borosilicate glass monoliths will eventually become rubble. Rates of reaction appear to double for every 12C{degrees} of temperature increase. Published leach rates suggest that the entire inventory of certain radionuclides may be released during the 10,000 year regulatory time period. Steam alteration prior to liquid attack combined with pervasive deep tensile failure behavior may suggest that the glass waste form is not license defensible without a metallic- and/or ceramic-type composite barrier as an overpack.

  8. Decontamination processes for waste glass canisters

    SciTech Connect

    Rankin, W.N.

    1981-06-01

    The process which will be used to decontaminate waste glass canisters at the Savannah River Plant consists of: decontamination (slurry blasting); rinse (high-pressure water); and spot decontamination (high-pressure water plus slurry). No additional waste will be produced by this process because glass frit used in decontamination will be mixed with the radioactive waste and fed into the glass melter. Decontamination of waste glass canisters with chemical and abrasive blasting techniques was investigated. The ability of a chemical technique with HNO/sub 3/-HF and H/sub 2/C/sub 2/O/sub 4/ to remove baked-on contamination was demonstrated. A correlation between oxide removal and decontamination was observed. Oxide removal and, thus, decontamination by abrasive blasting techniques with glass frit as the abrasive was proposed and demonstrated.

  9. Systems approach to nuclear waste glass development

    SciTech Connect

    Jantzen, C M

    1986-01-01

    Development of a host solid for the immobilization of nuclear waste has focused on various vitreous wasteforms. The systems approach requires that parameters affecting product performance and processing be considered simultaneously. Application of the systems approach indicates that borosilicate glasses are, overall, the most suitable glasses for the immobilization of nuclear waste. Phosphate glasses are highly durable; but the glass melts are highly corrosive and the glasses have poor thermal stability and low solubility for many waste components. High-silica glasses have good chemical durability, thermal stability, and mechanical stability, but the associated high melting temperatures increase volatilization of hazardous species in the waste. Borosilicate glasses are chemically durable and are stable both thermally and mechanically. The borosilicate melts are generally less corrosive than commercial glasses, and the melt temperature miimizes excessive volatility of hazardous species. Optimization of borosilicate waste glass formulations has led to their acceptance as the reference nuclear wasteform in the United States, United Kingdom, Belgium, Germany, France, Sweden, Switzerland, and Japan.

  10. Glass science tutorial: Lecture No. 7, Waste glass technology for Hanford

    SciTech Connect

    Kruger, A.A.

    1995-07-01

    This paper presents the details of the waste glass tutorial session that was held to promote knowledge of waste glass technology and how this can be used at the Hanford Reservation. Topics discussed include: glass properties; statistical approach to glass development; processing properties of nuclear waste glass; glass composition and the effects of composition on durability; model comparisons of free energy of hydration; LLW glass structure; glass crystallization; amorphous phase separation; corrosion of refractories and electrodes in waste glass melters; and glass formulation for maximum waste loading.

  11. DEVELOPMENT OF CRYSTAL-TOLERANT WASTE GLASSES

    SciTech Connect

    Matyas, Josef; Vienna, John D.; Kimura, Akihiko; Schaible, Micah J.; Tate, Rachel M.

    2010-10-26

    The loading of high-level waste in borosilicate glasses is limited by crystallinity constraints that cannot prevent crystal accumulation on the melter bottom and in the glass discharge riser of the melter. Pacific Northwest National Laboratory is studying variations in composition that are designed to constrain high-level waste glass compositions and develop the crystal-tolerant high-level waste glasses. These glasses will allow high waste loading without decreasing the lifetime of the melter by keeping the small spinel crystals suspended in the molten glass. Adding ~1 wt% of NiO to the baseline glass caused large spinel crystals to form up to 210 µm in size and resulted in the highest accumulation rate, ~ 227 mm/year, of all tested glasses. Noble metals that were added to high-Ni glass prevented large spinel crystals from forming and decreased the accumulation rate ~ 8.5 times. Adding ~5 wt% of Fe2O3 to the baseline glass resulted in a high number density of ~10-μm spinel crystals that remained suspended in the glass melt even after 17 days at 850°C. The accumulation rate of spinel crystals in high-chromia crucibles was only slightly higher compared with the accumulation rate in double crucibles. Only baseline glass exhibited about 2.6 times faster accumulation rate because of increased number of bigger crystals. These crystals were the result of glass enrichment with chromium that was leached out from the walls of high-chromia crucibles.

  12. Model for TCLP Releases from Waste Glasses

    SciTech Connect

    Kim, Dong-Sang; Vienna, John D.

    2003-05-01

    A first-order property model for normalized Toxicity Characteristic Leaching Procedure (TCLP) release as a function of glass composition was developed using data collected from various studies. The normalized boron release is used to estimate the release of toxic elements based on the observation that the boron release represents the conservative release for those constituents of interest. The current TCLP model has two targeted application areas: (1) delisting of waste-glass product as radioactive (not mixed) waste and (2) designating the glass wastes generated from waste-glass research activities as hazardous or non-hazardous. This report describes the data collection and model development for TCLP releases and discusses the issues related to the application of the model.

  13. Radioactive air emissions notice of construction for deactivation of the PUREX storage tunnel number 2

    SciTech Connect

    JOHNSON, R.E.

    1999-10-11

    The Plutonium-Uranium Extraction (PUREX) Plant Storage Tunnel Number 2 (hereafter referred to as the PUREX Tunnel) was built in 1964. Since that time, the PUREX Tunnel has been used for storage of radioactive and mixed waste. In 1991, the PUREX Plant ceased operations and was transitioned to deactivation. The PUREX Tunnel continued to receive PUREX Plant waste material for storage during transition activities. Before 1995, a decision was made to store radioactive and mixed waste in the PUREX Tunnel generated from other onsite sources, on a case-by-case basis. This notice of construction (NOC) describes the activities associated with the reactivation of the PUREX Tunnel ventilation system and the transfer of up to 3.5 million curies (MCi) of radioactive waste to the PUREX Tunnel from any location on the Hanford Site. The unabated total effective dose equivalent (TEDE) estimated for the hypothetical offsite maximally exposed individual (MEI) is 5.6 E-2 millirem (mrem). The abated TEDE conservatively is estimated to account for 1.9 E-5 mrem to the MEI. The following text provides information requirements of Appendix A of Washington Administrative Code (WAC) 246-247 (requirements 1 through 18).

  14. PUREX new substation ATR

    SciTech Connect

    Nelson, D.E.

    1997-05-12

    This document is the acceptance test report (ATR) for the New PUREX Main and Minisubstations. It covers the factory and vendor acceptance and commissioning test reports. Reports are presented for the Main 5 kV substation building, the building fire system, switchgear, and vacuum breaker; the minisubstation control building and switch gear; commissioning test; electrical system and loads inspection; electrical utilities transformer and cable; and relay setting changes based on operational experience.

  15. DEFENSE HIGH LEVEL WASTE GLASS DEGRADATION

    SciTech Connect

    W. Ebert

    2001-09-20

    The purpose of this Analysis/Model Report (AMR) is to document the analyses that were done to develop models for radionuclide release from high-level waste (HLW) glass dissolution that can be integrated into performance assessment (PA) calculations conducted to support site recommendation and license application for the Yucca Mountain site. This report was developed in accordance with the ''Technical Work Plan for Waste Form Degradation Process Model Report for SR'' (CRWMS M&O 2000a). It specifically addresses the item, ''Defense High Level Waste Glass Degradation'', of the product technical work plan. The AP-3.15Q Attachment 1 screening criteria determines the importance for its intended use of the HLW glass model derived herein to be in the category ''Other Factors for the Postclosure Safety Case-Waste Form Performance'', and thus indicates that this factor does not contribute significantly to the postclosure safety strategy. Because the release of radionuclides from the glass will depend on the prior dissolution of the glass, the dissolution rate of the glass imposes an upper bound on the radionuclide release rate. The approach taken to provide a bound for the radionuclide release is to develop models that can be used to calculate the dissolution rate of waste glass when contacted by water in the disposal site. The release rate of a particular radionuclide can then be calculated by multiplying the glass dissolution rate by the mass fraction of that radionuclide in the glass and by the surface area of glass contacted by water. The scope includes consideration of the three modes by which water may contact waste glass in the disposal system: contact by humid air, dripping water, and immersion. The models for glass dissolution under these contact modes are all based on the rate expression for aqueous dissolution of borosilicate glasses. The mechanism and rate expression for aqueous dissolution are adequately understood; the analyses in this AMR were conducted to

  16. Temperature effects on waste glass performance

    SciTech Connect

    Mazer, J.J.

    1991-02-01

    The temperature dependence of glass durability, particularly that of nuclear waste glasses, is assessed by reviewing past studies. The reaction mechanism for glass dissolution in water is complex and involves multiple simultaneous reaction proceeded, including molecular water diffusion, ion exchange, surface reaction, and precipitation. These processes can change in relative importance or dominance with time or changes in temperature. The temperature dependence of each reaction process has been shown to follow an Arrhenius relationship in studies where the reaction process has been isolated, but the overall temperature dependence for nuclear waste glass reaction mechanisms is less well understood, Nuclear waste glass studies have often neglected to identify and characterize the reaction mechanism because of difficulties in performing microanalyses; thus, it is unclear if such results can be extrapolated to other temperatures or reaction times. Recent developments in analytical capabilities suggest that investigations of nuclear waste glass reactions with water can lead to better understandings of their reaction mechanisms and their temperature dependences. Until a better understanding of glass reaction mechanisms is available, caution should be exercised in using temperature as an accelerating parameter. 76 refs., 1 tab.

  17. Retention of Halogens in Waste Glass

    SciTech Connect

    Hrma, Pavel R.

    2010-05-01

    In spite of their potential roles as melting rate accelerators and foam breakers, halogens are generally viewed as troublesome components for glass processing. Of five halogens, F, Cl, Br, I, and At, all but At may occur in nuclear waste. A nuclear waste feed may contain up to 10 g of F, 4 g of Cl, and ≤100 mg of Br and I per kg of glass. The main concern is halogen volatility, producing hazardous fumes and particulates, and the radioactive iodine 129 isotope of 1.7x10^7-year half life. Because F and Cl are soluble in oxide glasses and tend to precipitate on cooling, they can be retained in the waste glass in the form of dissolved constituents or as dispersed crystalline inclusions. This report compiles known halogen-retention data in both high-level waste (HLW) and low-activity waste (LAW) glasses. Because of its radioactivity, the main focus is on I. Available data on F and Cl were compiled for comparison. Though Br is present in nuclear wastes, it is usually ignored; no data on Br retention were found.

  18. Extrapolation of nuclear waste glass aging

    SciTech Connect

    Byers, C.D.; Ewing, R.C.; Jercinovic, M.J.; Keil, K.

    1984-01-01

    Increased confidence is provided to the extrapolation of long-term waste form behavior by comparing the alteration of experimentally aged natural basaltic glass to the condition of the same glass as it has been geologically aged. The similarity between the laboratory and geologic alterations indicates that important aging variables have been identified and incorporated into the laboratory experiments. This provides credibility to the long-term predictions made for waste form borosilicate glasses using similar experimental procedures. In addition, these experiments have demonstrated that the aging processes for natural basaltic glass are relevant to the alteration of nuclear waste glasses, as both appear to react via similar processes. The alteration of a synthetic basaltic glass was measured in MCC-1 tests done at 90/sup 0/C, a SA/V of 0.1 cm/sup -1/ and time periods up to 182 days. Tests were also done using (1) MCC-2 procedures at 190/sup 0/C, a SA/V of 0.1 cm/sup -1/ and time periods up to 91 days and (2) hydration tests in saturated water vapor at 240/sup 0/C, a SA/V of approx. 10/sup 6/ cm/sup -1/, and time periods up to 63 days. These results are compared to alteration observed in natural basaltic glasses of great age. 6 references, 6 figures, 1 table.

  19. Vitrification and waste glass compositional limits

    SciTech Connect

    Chapman, C.C.; Whittington, K.F.; Peters, R.D.

    1994-08-01

    The most important issue when evaluating the suitability of a waste stream for vitrification is the composition of the waste. Appropriate analytical data are required to ensure that adequate information is available for evaluating and implementing the technology. Although vitrification can be used to immobilize almost any waste stream through dilution of the waste with glass formers, it may be too costly for certain limiting conditions. This report provides guidelines of these limit sand the consequent analytical requirements that are necessary for appropriate qualitative cost estimates.

  20. Surface layer effects on waste glass corrosion

    SciTech Connect

    Feng, X.

    1993-12-31

    Water contact subjects waste glass to chemical attack that results in the formation of surface alteration layers. Two principal hypotheses have been advanced concerning the effect of surface alteration layers on continued glass corrosion: (1) they act as a mass transport barrier and (2) they influence the chemical affinity of the glass reaction. In general, transport barrier effects have been found to be less important than affinity effects in the corrosion of most high-level nuclear waste glasses. However, they can be important under some circumstances, for example, in a very alkaline solution, in leachants containing Mg ions, or under conditions where the matrix dissolution rate is very low. The latter suggests that physical barrier effect may affect the long-term glass dissolution rate. Surface layers influence glass reaction affinity through the effects of the altered glass and secondary phases on the solution chemistry. The reaction affinity may be controlled by various precipitates and crystalline phases, amorphous silica phases, gel layer, or all the components of the glass. The surface alteration layers influence radionuclide release mainly through colloid formation, crystalline phase incorporation, and gel layer retention. This paper reviews current understanding and uncertainties.

  1. Evaluation of models of waste glass durability

    SciTech Connect

    Ellison, A.

    1995-08-01

    The main variable under the control of the waste glass producer is the composition of the glass; thus a need exists to establish functional relationships between the composition of a waste glass and measures of processability, product consistency, and durability. Many years of research show that the structure and properties of a glass depend on its composition, so it seems reasonable to assume that there also is relationship between the composition of a waste glass and its resistance to attack by an aqueous solution. Several models have been developed to describe this dependence, and an evaluation their predictive capabilities is the subject of this paper. The objective is to determine whether any of these models describe the ``correct`` functional relationship between composition and corrosion rate. A more thorough treatment of the relationships between glass composition and durability has been presented elsewhere, and the reader is encouraged to consult it for a more detailed discussion. The models examined in this study are the free energy of hydration model, developed at the Savannah River Laboratory, the structural bond strength model, developed at the Vitreous State Laboratory at the Catholic University of America, and the Composition Variation Study, developed at Pacific Northwest Laboratory.

  2. Glass matrix composites from coal flyash and waste glass

    SciTech Connect

    Boccaccini, A.R.; Buecker, M.; Bossert, J.; Marszalek, K.

    1997-12-31

    Glass matrix composites have been fabricated from waste materials by means of powder technology. Flyash from coal power stations and waste glass, residue of float glass production, were used. Commercial alumina platelets were employed as the reinforcing component. For flyash contents up to 20% by weight nearly fully dense compacts could be fabricated by using relatively low sintering temperatures (650 C). For higher flyash contents the densification was hindered due to the presence of crystalline particles in the as-received flyash, which jeopardized the viscous flow densification mechanism. The addition of alumina platelets resulted in better mechanical properties of the composites than those of the unreinforced matrix, despite a residual porosity present. Young`s modulus, modulus of rupture, hardness and fracture toughness increase with platelet volume fraction. The low brittleness index of the composites suggests that the materials have good machinability. A qualitative analysis of the wear behavior showed that the composite containing 20% by volume platelet addition has a higher wear resistance than the unreinforced matrix. Overall, the results indicate that the materials may compete with conventional glasses and glass-ceramics in technical applications.

  3. DWPF waste glass Product Composition Control System

    SciTech Connect

    Brown, K.G.; Postles, R.L.

    1992-01-01

    The Defense Waste Processing Facility (DWPF) will be used to blend aqueous radwaste (PHA) with solid radwaste (Sludge) in a waste receipt vessel (the SRAT). The resulting SRAT material is transferred to the SME an there blended with ground glass (Frit) to produce a batch of melter feed slurry. The SME material is passed to a hold tank (the MFT) which is used to continuously feed the DWPF melter. The melter. The melter produces a molten glass wasteform which is poured into stainless steel canisters for cooling and, ultimately, shipment to and storage in a geologic repository. The Product Composition Control System (PCCS) is the system intended to ensure that the melt will be processible and that the glass wasteform will be acceptable. This document provides a description of this system.

  4. DWPF waste glass Product Composition Control System

    SciTech Connect

    Brown, K.G.; Postles, R.L.

    1992-07-01

    The Defense Waste Processing Facility (DWPF) will be used to blend aqueous radwaste (PHA) with solid radwaste (Sludge) in a waste receipt vessel (the SRAT). The resulting SRAT material is transferred to the SME an there blended with ground glass (Frit) to produce a batch of melter feed slurry. The SME material is passed to a hold tank (the MFT) which is used to continuously feed the DWPF melter. The melter. The melter produces a molten glass wasteform which is poured into stainless steel canisters for cooling and, ultimately, shipment to and storage in a geologic repository. The Product Composition Control System (PCCS) is the system intended to ensure that the melt will be processible and that the glass wasteform will be acceptable. This document provides a description of this system.

  5. DWPF (Defense Waste Processing Facility) glass composition control based on glass properties

    SciTech Connect

    Carter, J T; Brown, K G; Bickford, D F

    1988-01-01

    The Defense Waste Processing Facility (DWPF) will immobilize Savannah River Plant (SRP) High Level Waste as a durable borosilicate glass for permanent disposal in a civilian repository. The DWPF will be controlled based on glass composition. The waste glass physical and chemical properties, such as viscosity, liquidus temperature, and durability are functions of glass chemistry. Preliminary models have been developed to evaluate the effects of feed composition variability on the glass properties. These properties are presently being related to the waste glass composition in order to develop process control paradigms that include batching algorithms, hold points, and transfer limits. 3 refs., 6 tabs.

  6. TBP and diluent mass balances in the PUREX Plant at Hanford, 1955--1991

    SciTech Connect

    Sederburg, J.P.; Reddick, J.A.

    1994-12-01

    The purpose of this report is to develop an estimate of the quantities of tributyl phosphate and diluent discharged in aqueous waste streams to the tank farms from the Hanford Purex Plant over its operating life. Purex was not the sole source of organics in the tank farms, but was a major contributor. Tributyl phosphate (TBP) and diluent, which changed from Shell E-2342{reg_sign} to Soltrol-170{reg_sign} and then to normal paraffin hydrocarbon (NPH), were organic chemicals used in the Purex solvent extraction process at Hanford to separate plutonium and uranium from spent nuclear fuels. This report is an estimate of the material balances for these chemicals in the Purex Plant at Hanford over its entire operating life. The Purex Plant had cold start up in November 1955 and shut down in 1990. It`s process used a solution of 30 vol% TBP in diluent.

  7. Next generation Purex modeling by way of parallel processing with high performance computers

    SciTech Connect

    DeMuth, S.F.

    1993-08-01

    The Plutonium and Uranium Extraction (Purex) process is the predominant method used worldwide for solvent extraction in reprocessing spent nuclear fuels. Proper flowsheet design has a significant impact on the character of the process waste. Past Purex flowsheet modeling has been based on equilibrium conditions. It can be shown for the Purex process that optimum separation does not necessarily occur at equilibrium conditions. The next generation Purex flowsheet models should incorporate the fundamental diffusion and chemical kinetic processes required to study time-dependent behavior. Use of parallel processing with high-performance computers will permit transient multistage and multispecies design calculations based on mass transfer with simultaneous chemical reaction models. This paper presents an applicable mass transfer with chemical reaction model for the Purex system and presents a parallel processing solution methodology.

  8. Bis-diglycol-amides (Bis-DGA) as new extractants for An(III) and Ln(III) from aqueous high-level wastes issued from the Purex process

    SciTech Connect

    Espartero, A.G.; Murillo, M.T.; Almaraz, M.; Sanchez-Quesada, J.; Iglesias-Sanchez, J.C.; Prados, P.; Segura, M.; Mendoza, J. de

    2008-07-01

    A new family of compounds with two diglycolamide moieties in their molecule have been synthesized and studied as suitable extractants for trivalent actinides (An(III)) and trivalent lanthanides (Ln(III)) present in high-level wastes (HLW) issued from the PUREX process. Although the obtained distribution ratios are comparable with those from TODGA under similar experimental conditions, the bis-DGA compounds showed higher selectivity towards Ln(III). The number of bis-DGA molecules involved in the formation of the dominant complex is two, and it is possible to recover more than 99% of the extracted An and Ln with 0.01 M nitric acid in order to recycle the solvent in subsequent extraction cycles. (authors)

  9. Glass Property Data and Models for Estimating High-Level Waste Glass Volume

    SciTech Connect

    Vienna, John D.; Fluegel, Alexander; Kim, Dong-Sang; Hrma, Pavel R.

    2009-10-05

    This report describes recent efforts to develop glass property models that can be used to help estimate the volume of high-level waste (HLW) glass that will result from vitrification of Hanford tank waste. The compositions of acceptable and processable HLW glasses need to be optimized to minimize the waste-form volume and, hence, to save cost. A database of properties and associated compositions for simulated waste glasses was collected for developing property-composition models. This database, although not comprehensive, represents a large fraction of data on waste-glass compositions and properties that were available at the time of this report. Glass property-composition models were fit to subsets of the database for several key glass properties. These models apply to a significantly broader composition space than those previously publised. These models should be considered for interim use in calculating properties of Hanford waste glasses.

  10. Direction of CRT waste glass processing: electronics recycling industry communication.

    PubMed

    Mueller, Julia R; Boehm, Michael W; Drummond, Charles

    2012-08-01

    Cathode Ray Tube, CRT, waste glass recycling has plagued glass manufacturers, electronics recyclers and electronics waste policy makers for decades because the total supply of waste glass exceeds demand, and the formulations of CRT glass are ill suited for most reuse options. The solutions are to separate the undesirable components (e.g. lead oxide) in the waste and create demand for new products. Achieving this is no simple feat, however, as there are many obstacles: limited knowledge of waste glass composition; limited automation in the recycling process; transportation of recycled material; and a weak and underdeveloped market. Thus one of the main goals of this paper is to advise electronic glass recyclers on how to best manage a diverse supply of glass waste and successfully market to end users. Further, this paper offers future directions for academic and industry research. To develop the recommendations offered here, a combination of approaches were used: (1) a thorough study of historic trends in CRT glass chemistry; (2) bulk glass collection and analysis of cullet from a large-scale glass recycler; (3) conversations with industry members and a review of potential applications; and (4) evaluation of the economic viability of specific uses for recycled CRT glass. If academia and industry can solve these problems (for example by creating a database of composition organized by manufacturer and glass source) then the reuse of CRT glass can be increased.

  11. SCOPING MELTING STUDIES OF HIGH ALUMINA WASTE GLASS COMPOSITIONS

    SciTech Connect

    Kroll, Jared O.; Schweiger, Michael J.; Vienna, John D.

    2015-09-04

    Glass property models will be used at the Hanford Tank Waste Treatment and Immobilization Plant to formulate durable high-level waste glasses for disposal. A major effort is focused on expanding glass property models to cover a broader range of wastes and higher waste-loaded glasses. As a part of this effort, a statistically designed matrix of high-alumina glass compositions was developed. Forty five compositions were selected from the matrix to evaluate glass properties. Of these compositions, thirty three produced homogeneous glasses. The other twelve compositions contained segregated phases and high crystallinity; these were iteratively modified in an attempt to produce homogeneous glass samples while altering the original composition as little as possible. This paper focuses on the characterization of the twelve inhomogeneous compositions and their modifications using X-ray diffraction, scanning electron microscopy, and energy dispersive spectroscopy.

  12. Glass binder development for a glass-bonded sodalite ceramic waste form

    DOE PAGES

    Riley, Brian J.; Vienna, John D.; Frank, Steven M.; ...

    2017-06-01

    This paper discusses work to develop Na2O-B2O3-SiO2 glass binders for immobilizing LiCl-KCl eutectic salt waste in a glass-bonded sodalite waste form following electrochemical reprocessing of used metallic nuclear fuel. In this paper, five new glasses with ~20 mass% Na2O were designed to generate waste forms with high sodalite. The glasses were then used to produce ceramic waste forms with a surrogate salt waste. The waste forms made using these new glasses were formulated to generate more sodalite than those made with previous baseline glasses for this type of waste. The coefficients of thermal expansion for the glass phase in themore » glass-bonded sodalite waste forms made with the new binder glasses were closer to the sodalite phase in the critical temperature region near and below the glass transition temperature than previous binder glasses used. Finally, these improvements should result in lower probability of cracking in the full-scale monolithic ceramic waste form, leading to better long-term chemical durability.« less

  13. Properties of crystalline phase in waste glass

    SciTech Connect

    Usami, T.; Uruga, K.; Tsukada, T.; Miura, Y.; Komamine, S.; Ochi, E.

    2013-07-01

    Depending on the operating conditions of the vitrification process of high-level liquid waste, some crystalline phases can be present. The crystalline phase exists as molten salt at glass melting temperature. In this study, the chemical and physical properties of the crystalline phase were determined. Two samples rich in Mo and a sample rich in Re were examined. One of the samples rich in Mo was obtained from simulated waste solution and glass beads in a middle scale melter, while two other samples were made from mixed reagents. The chemical forms of the constituents were determined by XRD and SEM-EDX. When Mo is dominant, the crystal is mainly composed of molybdates of Na, Li, Ba and Ca, Na{sub 2}SO{sub 4} and CsReO{sub 4}. When Re is dominant, (Na{sub x}Cs{sub 1-x})ReO{sub 4} and NaLiMoO{sub 4} are added. The characteristic temperature and the heat of transition were determined by differential scanning calorimetry. The density of the molten salt at high temperature was measured from buoyancy. The density of the molten salt is larger than that of molten glass, and increases with Re content. (authors)

  14. Direction of CRT waste glass processing: Electronics recycling industry communication

    SciTech Connect

    Mueller, Julia R.; Boehm, Michael W.; Drummond, Charles

    2012-08-15

    Highlights: Black-Right-Pointing-Pointer Given a large flow rate of CRT glass {approx}10% of the panel glass stream will be leaded. Black-Right-Pointing-Pointer The supply of CRT waste glass exceeded demand in 2009. Black-Right-Pointing-Pointer Recyclers should use UV-light to detect lead oxide during the separation process. Black-Right-Pointing-Pointer Recycling market analysis techniques and results are given for CRT glass. Black-Right-Pointing-Pointer Academic initiatives and the necessary expansion of novel product markets are discussed. - Abstract: Cathode Ray Tube, CRT, waste glass recycling has plagued glass manufacturers, electronics recyclers and electronics waste policy makers for decades because the total supply of waste glass exceeds demand, and the formulations of CRT glass are ill suited for most reuse options. The solutions are to separate the undesirable components (e.g. lead oxide) in the waste and create demand for new products. Achieving this is no simple feat, however, as there are many obstacles: limited knowledge of waste glass composition; limited automation in the recycling process; transportation of recycled material; and a weak and underdeveloped market. Thus one of the main goals of this paper is to advise electronic glass recyclers on how to best manage a diverse supply of glass waste and successfully market to end users. Further, this paper offers future directions for academic and industry research. To develop the recommendations offered here, a combination of approaches were used: (1) a thorough study of historic trends in CRT glass chemistry; (2) bulk glass collection and analysis of cullet from a large-scale glass recycler; (3) conversations with industry members and a review of potential applications; and (4) evaluation of the economic viability of specific uses for recycled CRT glass. If academia and industry can solve these problems (for example by creating a database of composition organized by manufacturer and glass source

  15. Thermal Predictions of the Cooling of Waste Glass Canisters

    SciTech Connect

    Donna Post Guillen

    2014-11-01

    Radioactive liquid waste from five decades of weapons production is slated for vitrification at the Hanford site. The waste will be mixed with glass forming additives and heated to a high temperature, then poured into canisters within a pour cave where the glass will cool and solidify into a stable waste form for disposal. Computer simulations were performed to predict the heat rejected from the canisters and the temperatures within the glass during cooling. Four different waste glass compositions with different thermophysical properties were evaluated. Canister centerline temperatures and the total amount of heat transfer from the canisters to the surrounding air are reported.

  16. Reference commercial high-level waste glass and canister definition.

    SciTech Connect

    Slate, S.C.; Ross, W.A.; Partain, W.L.

    1981-09-01

    This report presents technical data and performance characteristics of a high-level waste glass and canister intended for use in the design of a complete waste encapsulation package suitable for disposal in a geologic repository. The borosilicate glass contained in the stainless steel canister represents the probable type of high-level waste product that will be produced in a commercial nuclear-fuel reprocessing plant. Development history is summarized for high-level liquid waste compositions, waste glass composition and characteristics, and canister design. The decay histories of the fission products and actinides (plus daughters) calculated by the ORIGEN-II code are presented.

  17. Chemical durability of glasses obtained by vitrification of industrial wastes.

    PubMed

    Pisciella, P; Crisucci, S; Karamanov, A; Pelino, M

    2001-01-01

    The vitrification of zinc-hydrometallurgy wastes, electric arc furnace dust (EAFD), drainage mud, and granite mud was shown to immobilize the hazardous components in these wastes. Batch compositions were prepared by mixing the wastes with glass-cullet and sand to force the final glass composition into the glass forming region of the SiO2-Fe2O3-(CaO, MgO) system. The vitrification was carried out in the 1400-1450 degrees C temperature range followed by quenching in water or on stainless steel mold. The United States (US) Environmental Protection Agency (EPA) toxic characterization leaching procedure (TCLP) test was used as a standard method for evaluating the leachability of the elements in the glasses and glass-ceramics samples made with different percentages of wastes. The results for EAFD glasses highlighted that the chemical stability is influenced by the glass structure formed, which, in turn, depends on the Si/O ratio in the glass. The chemical durability of jarosite glasses and glass-ceramics was evaluated by 24 h contact in NaOH, HCl and Na2CO3, at 95 degrees C. Jarosite glass-ceramics containing pyroxene (J40) are more durable than the parent glass in HCl. Jarosite glass-ceramics containing magnetite type spinels (J50) have a durability similar to the parent glass and even lower in HCl because the magnetite is soluble in HCl.

  18. Iron Phosphate Glasses: An Alternative for Vitrifying Certain Nuclear Wastes

    SciTech Connect

    Delbert E. Day; Chandra S. Ray; Cheol-Woon Kim

    2004-12-28

    Vitrification of nuclear waste in a glass is currently the preferred process for waste disposal. DOE currently approves only borosilicate (BS) type glasses for such purposes. However, many nuclear wastes, presently awaiting disposal, have complex and diverse chemical compositions, and often contain components that are poorly soluble or chemically incompatible in BS glasses. Such problematic wastes can be pre-processed and/or diluted to compensate for their incompatibility with a BS glass matrix, but both of these solutions increases the wasteform volume and the overall cost for vitrification. Direct vitrification using alternative glasses that utilize the major components already present in the waste is preferable, since it avoids pre-treating or diluting the waste, and, thus, minimizes the wasteform volume and overall cost.

  19. Baseline Glass Development for Combined Fission Products Waste Streams

    SciTech Connect

    Crum, Jarrod V.; Billings, Amanda Y.; Lang, Jesse B.; Marra, James C.; Rodriguez, Carmen P.; Ryan, Joseph V.; Vienna, John D.

    2009-06-29

    Borosilicate glass was selected as the baseline technology for immobilization of the Cs/Sr/Ba/Rb (Cs), lanthanide (Ln) and transition metal fission product (TM) waste steams as part of a cost benefit analysis study.[1] Vitrification of the combined waste streams have several advantages, minimization of the number of waste forms, a proven technology, and similarity to waste forms currently accepted for repository disposal. A joint study was undertaken by Pacific Northwest National Laboratory (PNNL) and Savannah River National Laboratory (SRNL) to develop acceptable glasses for the combined Cs + Ln + TM waste streams (Option 1) and Cs + Ln combined waste streams (Option 2) generated by the AFCI UREX+ set of processes. This study is aimed to develop baseline glasses for both combined waste stream options and identify key waste components and their impact on waste loading. The elemental compositions of the four-corners study were used along with the available separations data to determine the effect of burnup, decay, and separations variability on estimated waste stream compositions.[2-5] Two different components/scenarios were identified that could limit waste loading of the combined Cs + LN + TM waste streams, where as the combined Cs + LN waste stream has no single component that is perceived to limit waste loading. Combined Cs + LN waste stream in a glass waste form will most likely be limited by heat due to the high activity of Cs and Sr isotopes.

  20. Nuclear Waste Glasses: Beautiful Simplicity of Complex Systems

    SciTech Connect

    Hrma, Pavel R.

    2009-01-01

    The behavior of glasses with a large number of components, such as waste glasses, is not more complex than the behavior of simple glasses. On the contrary, the presence of many components restricts the composition region of these glasses in a way that allows approximating composition-property relationships by linear functions. This has far-reaching practical consequences for formulating nuclear waste glasses. On the other hand, processing high-level and low-activity waste glasses presents various problems, such as crystallization, foaming, and salt segre-gation in the melter. The need to decrease the settling of solids in the melter to an acceptable level and to maximize the rate of melting presents major challenges to processing technology. However, the most important property of the glass product is its chemical durability, a somewhat vague concept in lieu of the assessment of the glass resistance to aqueous attack while the radioactivity decays over tens of thousands of years.

  1. High level radioactive waste glass production and product description

    SciTech Connect

    Sproull, J.F.; Marra, S.L.; Jantzen, C.M.

    1993-12-01

    This report examines borosilicate glass as a means of immobilizing high-level radioactive wastes. Borosilicate glass will encapsulate most of the defense and some of the commercial HLW in the US. The resulting waste forms must meet the requirements of the WA-SRD and the WAPS, which include a short term PCT durability test. The waste form producer must report the composition(s) of the borosilicate waste glass(es) produced but can choose the composition(s) to meet site-specific requirements. Although the waste form composition is the primary determinant of durability, the redox state of the glass; the existence, content, and composition of crystals; and the presence of glass-in-glass phase separation can affect durability. The waste glass should be formulated to avoid phase separation regions. The ultimate result of this effort will be a waste form which is much more stable and potentially less mobile than the liquid high level radioactive waste is currently.

  2. Pollution due to hazardous glass waste.

    PubMed

    Pant, Deepak; Singh, Pooja

    2014-02-01

    Pollution resulting from hazardous glass (HG) is widespread across the globe, both in terms of quantity and associated health risks. In waste cathode ray tube (CRT) and fluorescent lamp glass, mercury and lead are present as the major pollutants. The current review discusses the issues related to quantity and associated risk from the pollutant present in HG and proposes the chemical, biological, thermal, hybrid, and nanotechniques for its management. The hybrid is one of the upcoming research models involving the compatible combination of two or more techniques for better and efficient remediation. Thermal mercury desorption starts at 100 °C but for efficient removal, the temperature should be >460 °C. Involvement of solar energy for this purpose makes the research more viable and ecofriendly. Nanoparticles such as Fe, Se, Cu, Ni, Zn, Ag, and WS2 alone or with its formulation can immobilize heavy metals present in HG by involving a redox mechanism. Straight-line equation from year-wise sale can provide future sale data in comparison with lifespan which gives future pollutant approximation. Waste compact fluorescent lamps units projected for the year 2015 is 9,300,000,000 units and can emit nearly 9,300 kg of mercury. On the other hand, CRT monitors have been continuously replaced by more improved versions like liquid crystal display and plasma display panel resulting in the production of more waste. Worldwide CRT production was 83,300,000 units in 2002 and can approximately release 83,000 metric tons of lead.

  3. DEVELOPMENT OF GLASS MATRICES FOR HLW RADIOACTIVE WASTES

    SciTech Connect

    Jantzen, C.

    2010-03-18

    Vitrification is currently the most widely used technology for the treatment of high level radioactive wastes (HLW) throughout the world. Most of the nations that have generated HLW are immobilizing in either borosilicate glass or phosphate glass. One of the primary reasons that glass has become the most widely used immobilization media is the relative simplicity of the vitrification process, e.g. melt waste plus glass forming frit additives and cast. A second reason that glass has become widely used for HLW is that the short range order (SRO) and medium range order (MRO) found in glass atomistically bonds the radionuclides and governs the melt properties such as viscosity, resistivity, sulphate solubility. The molecular structure of glass controls contaminant/radionuclide release by establishing the distribution of ion exchange sites, hydrolysis sites, and the access of water to those sites. The molecular structure is flexible and hence accounts for the flexibility of glass formulations to waste variability. Nuclear waste glasses melt between 1050-1150 C which minimizes the volatility of radioactive components such as Tc{sup 99}, Cs{sup 137}, and I{sup 129}. Nuclear waste glasses have good long term stability including irradiation resistance. Process control models based on the molecular structure of glass have been mechanistically derived and have been demonstrated to be accurate enough to control the world's largest HLW Joule heated ceramic melter in the US since 1996 at 95% confidence.

  4. Crystallization in high-level waste glass: A review of glass theory and noteworthy literature

    SciTech Connect

    Christian, J. H.

    2015-08-18

    There is a fundamental need to continue research aimed at understanding nepheline and spinel crystal formation in high-level waste (HLW) glass. Specifically, the formation of nepheline solids (K/NaAlSiO4) during slow cooling of HLW glass can reduce the chemical durability of the glass, which can cause a decrease in the overall durability of the glass waste form. The accumulation of spinel solids ((Fe, Ni, Mn, Zn)(Fe, Cr)2O4), while not detrimental to glass durability, can cause an array of processing problems inside HLW glass melters. In this review, the fundamental differences between glass and solid-crystals are explained using kinetic, thermodynamic, and viscosity arguments, and several highlights of glass-crystallization research, as it pertains to high-level waste vitrification, are described. In terms of mitigating spinel in the melter and both spinel and nepheline formation in the canister, the complexity of HLW glass and the intricate interplay between thermal, chemical, and kinetic factors further complicates this understanding. However, new experiments seeking to elucidate the contributing factors of crystal nucleation and growth in waste glass, and the compilation of data from older experiments, may go a long way towards helping to achieve higher waste loadings while developing more efficient processing strategies. Higher waste loadings and more efficient processing strategies will reduce the overall HLW Hanford Tank Waste Treatment and Immobilization Plant (WTP) vitrification facilities mission life.

  5. THERMAL ANALYSIS OF WASTE GLASS MELTER FEEDS

    SciTech Connect

    KRUGER AA; HRMA PR; POKORNY R; PIERCE DA

    2011-10-21

    Melter feeds for high-level nuclear waste (HLW) typically contain a large number of constituents that evolve gas on heating, Multiple gas-evolving reactions are both successive and simultaneous, and include the release of chemically bonded water, reactions of nitrates with organics, and reactions of molten salts with solid silica. Consequently, when a sample of a HLW feed is subjected to thermogravimetric analysis (TGA), the rate of change of the sample mass reveals multiple overlapping peaks. In this study, a melter feed, formulated for a simulated high-alumina HLW to be vitrified in the Waste Treatment and Immobilization Plant, currently under construction at the Hanford Site in Washington State, USA, was subjected to TGA. In addition, a modified melter feed was prepared as an all-nitrate version of the baseline feed to test the effect of sucrose addition on the gas-evolving reactions. Activation energies for major reactions were determined using the Kissinger method. The ultimate aim of TGA studies is to obtain a kinetic model of the gas-evolving reactions for use in mathematical modeling of the cold cap as an element of the overall model of the waste-glass melter. In this study, we focused on computing the kinetic parameters of individual reactions without identifying their actual chemistry, The rough provisional model presented is based on the first-order kinetics.

  6. Silicon oxycarbide glass for the immobilisation of irradiated graphite waste

    NASA Astrophysics Data System (ADS)

    Lloyd, James W.; Stennett, Martin C.; Hand, Russell J.

    2016-02-01

    Silicon oxycarbide glass has been investigated as a potential immobilisation medium for irradiated graphite waste from nuclear power generation. The glass was synthesised via sol-gel techniques using alkoxysilane precursors. Attempts to produce a wasteform via conventional sintering were unsuccessful, but dense wasteforms were achieved by spark plasma sintering (SPS). Microstructural investigations showed that the addition of graphite to the glass did not alter the structure of the matrix; no reaction between the graphite and the glass matrix was observed. Silicon oxycarbide glass is a viable candidate for encapsulation of graphite waste prior to disposal.

  7. Control of Nepheline Crystallization in Nuclear Waste Glass

    SciTech Connect

    Fox, Kevin

    2008-07-01

    Glass frits with a high B{sub 2}O{sub 3} concentration have been designed which, when combined with high-alumina concentration nuclear waste streams, will form glasses with durabilities that are acceptable for repository disposal and predictable using a free energy of hydration model. Two glasses with nepheline discriminator values closest to 0.62 showed significant differences in normalized boron release between the quenched and heat treated versions of each glass. X-ray diffraction confirmed that nepheline crystallized in the glass with the lowest nepheline discriminator value, and nepheline may also exist in the second glass as small nanocrystals. The high-B{sub 2}O{sub 3} frit was successful in producing simulated waste glasses with no detectable nepheline crystallization at waste loadings of up to 45 wt%. The melt rate of this frit was also considerably better than other frits with increased concentrations of Na{sub 2}O.

  8. Hydration process of nuclear-waste glass: an interim report

    SciTech Connect

    Bates, J.K.; Jardine, L.J.; Steindler, M.J.

    1982-07-01

    Aging of simulated nuclear waste glass by contact with a controlled-temperature, humid atmosphere results in the formation of a double hydration layer penetrating the glass, as well as the formation of minerals on the glass surface. The hydration process can be described by Arrhenius behavior between 120 and 240/sup 0/C. Results suggest that simulated aging reactions are necessary for demonstrating that nuclear waste forms can meet projected Nuclear Regulatory Commission regulations. 16 figures, 4 tables.

  9. Glass Ceramic Waste Forms for Combined CS+LN+TM Fission Products Waste Streams

    SciTech Connect

    Crum, Jarrod V.; Turo, Laura A.; Riley, Brian J.; Tang, Ming; Kossoy, Anna; Sickafus, Kurt E.

    2010-09-23

    In this study, glass ceramics were explored as an alternative waste form for glass, the current baseline, to be used for immobilizing alkaline/alkaline earth + lanthanide (CS+LN) or CS+LN+transition metal (TM) fission-product waste streams generated by a uranium extraction (UREX+) aqueous separations type process. Results from past work on a glass waste form for the combined CS+LN waste streams showed that as waste loading increased, large fractions of crystalline phases precipitated upon slow cooling.[1] The crystalline phases had no noticeable impact on the waste form performance by the 7-day product consistency test (PCT). These results point towards the development of a glass ceramic waste form for treating CS+LN or CS+LN+TM combined waste streams. Three main benefits for exploring glass ceramics are: (1) Glass ceramics offer increased solubility of troublesome components in crystalline phases as compared to glass, leading to increased waste loading; (2) The crystalline network formed in the glass ceramic results in higher heat tolerance than glass; and (3) These glass ceramics are designed to be processed by the same melter technology as the current baseline glass waste form. It will only require adding controlled canister cooling for crystallization into a glass ceramic waste form. Highly annealed waste form (essentially crack free) with up to 50X lower surface area than a typical High-Level Waste (HLW) glass canister. Lower surface area translates directly into increased durability. This was the first full year of exploring glass ceramics for the Option 1 and 2 combined waste stream options. This work has shown that dramatic increases in waste loading are achievable by designing a glass ceramic waste form as an alternative to glass. Table S1 shows the upper limits for heat, waste loading (based on solubility), and the decay time needed before treatment can occur for glass and glass ceramic waste forms. The improvements are significant for both combined waste

  10. Purex: process and equipment performance

    SciTech Connect

    Orth, D.A.

    1986-01-01

    The Purex process is the solvent extraction system that uses tributyl phosphate as the extractant for separating uranium and plutonium from irradiated reactor fuels. Since the first flowsheet was proposed at Oak Ridge National Laboratory in 1950, the process has endured for over 30 years with only minor modifications. The spread of the technology was rapid, and worldwide use or research on Purex-type processes was reported by the time of the 1955 Geneva Conference. The overall performance of the process has been so good that there are no serious contenders for replacing it soon. This paper presents: process description; equipment performance (mixer-settlers, pulse columns, rapid contactors); fission product decontamination; solvent effects (solvent degradation products); and partitioning of uranium and plutonium.

  11. Iron Phosphate Glasses for Vitrifying DOE High Priority Nuclear Wastes

    SciTech Connect

    Kim, C.W.; Day, D.E.

    2004-03-29

    Iron phosphate glasses have been studied as an alternative glass for vitrifying Department of Energy (DOE) high priority wastes. The high priority wastes were the Low Activity Waste (LAW) and the High Level Waste (HLW) with high chrome content stored at Hanford, WA, and the Sodium Bearing Waste (SBW) stored at the Idaho National Engineering and Environmental Laboratory. These wastes were recommended by Tanks Focus Area since they were expected to require special attention when vitrified in borosilicate glasses. All three of these wastes have been successfully vitrified in iron phosphate glasses at waste loadings ranging from a low of 32 wt% for the high sulfate LAW to 40 wt% for the SBW to a high of 75 wt% for the high chrome HLW. In addition to these desirable high waste loadings, the iron phosphate glasses were easily melted, typically between 950 and 1200 C, in less than 4 hours in commercial refractory oxide containers. It is noteworthy that the chemical durability of both glassy and deliberately crystallized iron phosphate wasteforms not only met, but significantly exceeded, all current DOE chemical durability requirements as measured by the Product Consistency Test (PCT) and Vapor Hydration Test (VHT). The high waste loading, low melting temperature, rapid furnace throughput (short melting time) and their outstanding chemical durability could significantly accelerate the clean up effort and reduce the time and cost of vitrifying these high priority wastes.

  12. GLASS FEASIBILITY STUDY: VITRIFICATION OF OAK RIDGE NATIONAL LABORATORY GUNITE WASTE USING IRON PHOSPHATE GLASS (U)

    SciTech Connect

    Fellinger, T.

    1996-03-01

    This report describes the results of a glass feasibility study on vitrification of Oak Ridge National Laboratory (ORNL) Gunite waste into an Iron Phosphate glass. This glass feasibility study is part of a larger ORNL Gunite and Associated Tanks Treatability program (TTPSR1-6-WT-31). The treatability program explores different immobilization techniques of placing Gunite waste into a glass or grout form for long term storage. ORNL Gunite tanks contain waste that originated from years of various ORNL Research and Development programs. The available analyses of the Gunite Waste Tanks indicate, uranium and/or thorium as the dominant chemical constituent (50% +) and Cs{sup 137} the primary radionuclide. This information was utilized in determining a preliminary iron phosphate glass formulation. Chemical and physical properties: processing temperature, waste loading capability, chemical durability, density and redox were determined.

  13. Compositional threshold for Nuclear Waste Glass Durability

    SciTech Connect

    Kruger, Albert A.; Farooqi, Rahmatullah; Hrma, Pavel R.

    2013-04-24

    Within the composition space of glasses, a distinct threshold appears to exist that separates "good" glasses, i.e., those which are sufficiently durable, from "bad" glasses of a low durability. The objective of our research is to clarify the origin of this threshold by exploring the relationship between glass composition, glass structure and chemical durability around the threshold region.

  14. Converting mixed waste into durable glass

    SciTech Connect

    Ruller, J.A.; Greenman, W.G.

    1994-12-31

    Radioactive, hazardous and mixed contamination of soils and sediments within the Weapons Complex is widespread and estimated to total billions of cubic meters. The cost to remediate this contamination, as well as the contaminated surface and groundwaters, buildings and facilities has been estimated to be up to $300 billion over the next 30 years and up to $30 billion over the next five years. Progress towards cleaning the Weapons Complex depends upon the development of new remediation technologies. The remediation of contaminated soils and sludges ultimately rests on the immobilization of radioactive and hazardous contaminants into a solid wasteform that is leach resistant to aqueous corrosion and other forms of degradation (such as thermal cycling and biological attack) and is highly durable. In addition, the process to immobilize the contaminants should concentrate the contaminants into the smallest volume to reduce disposal/storage and transportation costs. GTS Duratek and the Vitreous State Laboratory of The Catholic University of America have successfully demonstrated that several different waste streams can be converted into a durable, leach-resistant glass that will also lower waste volumes. In this paper, the authors discuss these successes for soils and sludges from three separate US Department of Energy sites. The sites are: the K-25 facility; the Weldon Spring site; and Fernald, Ohio.

  15. WTP Waste Feed Qualification: Glass Fabrication Unit Operation Testing Report

    SciTech Connect

    Stone, M. E.; Newell, J. D.; Johnson, F. C.; Edwards, T. B.

    2016-07-14

    The waste feed qualification program is being developed to protect the Hanford Tank Waste Treatment and Immobilization Plant (WTP) design, safety basis, and technical basis by assuring waste acceptance requirements are met for each staged waste feed campaign prior to transfer from the Tank Operations Contractor to the feed receipt vessels inside the Pretreatment Facility. The Waste Feed Qualification Program Plan describes the three components of waste feed qualification: 1. Demonstrate compliance with the waste acceptance criteria 2. Determine waste processability 3. Test unit operations at laboratory scale. The glass fabrication unit operation is the final step in the process demonstration portion of the waste feed qualification process. This unit operation generally consists of combining each of the waste feed streams (high-level waste (HLW) and low-activity waste (LAW)) with Glass Forming Chemicals (GFCs), fabricating glass coupons, performing chemical composition analysis before and after glass fabrication, measuring hydrogen generation rate either before or after glass former addition, measuring rheological properties before and after glass former addition, and visual observation of the resulting glass coupons. Critical aspects of this unit operation are mixing and sampling of the waste and melter feeds to ensure representative samples are obtained as well as ensuring the fabrication process for the glass coupon is adequate. Testing was performed using a range of simulants (LAW and HLW simulants), and these simulants were mixed with high and low bounding amounts of GFCs to evaluate the mixing, sampling, and glass preparation steps in shielded cells using laboratory techniques. The tests were performed with off-the-shelf equipment at the Savannah River National Laboratory (SRNL) that is similar to equipment used in the SRNL work during qualification of waste feed for the Defense Waste Processing Facility (DWPF) and other waste treatment facilities at the

  16. RETENTION OF SULFATE IN HIGH LEVEL RADIOACTIVE WASTE GLASS

    SciTech Connect

    Fox, K.

    2010-09-07

    High level radioactive wastes are being vitrified at the Savannah River Site for long term disposal. Many of the wastes contain sulfate at concentrations that can be difficult to retain in borosilicate glass. This study involves efforts to optimize the composition of a glass frit for combination with the waste to improve sulfate retention while meeting other process and product performance constraints. The fabrication and characterization of several series of simulated waste glasses are described. The experiments are detailed chronologically, to provide insight into part of the engineering studies used in developing frit compositions for an operating high level waste vitrification facility. The results lead to the recommendation of a specific frit composition and a concentration limit for sulfate in the glass for the next batch of sludge to be processed at Savannah River.

  17. Formulation and Characterization of Waste Glasses with Varying Processing Temperature

    SciTech Connect

    Kim, Dong-Sang; Schweiger, M. J.; Rodriguez, Carmen P.; Lepry, William C.; Lang, Jesse B.; Crum, Jarrod V.; Vienna, John D.; Johnson, Fabienne; Marra, James C.; Peeler, David K.

    2011-10-17

    This report documents the preliminary results of glass formulation and characterization accomplished within the finished scope of the EM-31 technology development tasks for WP-4 and WP-5, including WP-4.1.2: Glass Formulation for Next Generation Melter, WP-5.1.2.3: Systematic Glass Studies, and WP-5.1.2.4: Glass Formulation for Specific Wastes. This report also presents the suggested studies for eventual restart of these tasks. The initial glass formulation efforts for the cold crucible induction melter (CCIM), operating at {approx}1200 C, with selected HLW (AZ-101) and LAW (AN-105) successfully developed glasses with significant increase of waste loading compared to that is likely to be achieved based on expected reference WTP formulations. Three glasses formulated for AZ-101HLW and one glass for AN-105 LAW were selected for the initial CCIM demonstration melter tests. Melter tests were not performed within the finished scope of the WP-4.1.2 task. Glass formulations for CCIM were expanded to cover additional HLWs that have high potential to successfully demonstrate the unique advantages of the CCIM technologies based on projected composition of Hanford wastes. However, only the preliminary scoping tests were completed with selected wastes within the finished scope. Advanced glass formulations for the reference WTP melter, operating at {approx}1200 C, were initiated with selected specific wastes to determine the estimated maximum waste loading. The incomplete results from these initial formulation efforts are summarized. For systematic glass studies, a test matrix of 32 high-aluminum glasses was completed based on a new method developed in this study.

  18. Crystallization in high-level waste glass: A review of glass theory and noteworthy literature

    SciTech Connect

    Christian, J. H.

    2015-08-01

    There is a fundamental need to continue research aimed at understanding nepheline and spinel crystal formation in high-level waste (HLW) glass. Specifically, the formation of nepheline solids (K/NaAlSiO₄) during slow cooling of HLW glass can reduce the chemical durability of the glass, which can cause a decrease in the overall durability of the glass waste form. The accumulation of spinel solids ((Fe, Ni, Mn, Zn)(Fe,Cr)₂O₄), while not detrimental to glass durability, can cause an array of processing problems inside of HLW glass melters. In this review, the fundamental differences between glass and solid-crystals are explained using kinetic, thermodynamic, and viscosity arguments, and several highlights of glass-crystallization research, as it pertains to high-level waste vitrification, are described. In terms of mitigating spinel in the melter and both spinel and nepheline formation in the canister, the complexity of HLW glass and the intricate interplay between thermal, chemical, and kinetic factors further complicates this understanding. However, new experiments seeking to elucidate the contributing factors of crystal nucleation and growth in waste glass, and the compilation of data from older experiments, may go a long way towards helping to achieve higher waste loadings while developing more efficient processing strategies.

  19. Talc-silicon glass-ceramic waste forms for immobilization of high- level calcined waste

    SciTech Connect

    Vinjamuri, K.

    1993-06-01

    Talc-silicon glass-ceramic waste forms are being evaluated as candidates for immobilization of the high level calcined waste stored onsite at the Idaho Chemical Processing Plant. These glass-ceramic waste forms were prepared by hot isostatically pressing a mixture of simulated nonradioactive high level calcined waste, talc, silicon and aluminum metal additives. The waste forms were characterized for density, chemical durability, and glass and crystalline phase compositions. The results indicate improved density and chemical durability as the silicon content is increased.

  20. Nuclear waste glass product consistency test (PCT), Version 5. 0

    SciTech Connect

    Jantzen, C.M.; Bibler, N.E.; Beam, D.C.; Ramsey, W.G.; Waters, B.J.

    1992-06-01

    Liquid high-level nuclear waste will be immobilized at the Savannah River Site (SRS) by vitrification in borosilicate glass. The glass will be produced in the Defense Waste Processing Facility (DWPF), poured into stainless steel canisters, and eventually disposed of in a geologic repository. In order to comply with the Waste Acceptance Preliminary Specifications (WAPS), the durability of the glass needs to be measured during production to assure its long term stability and radionuclide release properties. A durability test, designated the Produce Consistency Test (PCT), was developed for DWPF glass in order to meet the WAPS requirements. The response of the PCT procedure was based on extensive testing with glasses of widely different compositions. The PCT was determined to be very reproducible, to yield reliable results rapidly, and to be easily performed in shielded cell facilities with radioactive samples. Version 5.0 of the PCT procedure is attached.

  1. Nuclear waste glass Product Consistency Test (PCT), Version 3. 0

    SciTech Connect

    Jantzen, C.M.; Bibler, N.E.

    1990-11-01

    Liquid high-level nuclear waste will be immobilized at the Savannah River Site (SRS) by vitrification in borosilicate glass. The glass will be produced in the Defense Waste Processing Facility (DWPF), poured into stainless steel canisters, and eventually disposed of in a geologic repository. In order to comply with the Waste Acceptance Preliminary Specifications (WAPS), the durability of the glass needs to be measured during production to assure its long term stability and radionuclide release properties. A durability test, designated the Product Consistency Test (PCT), was developed for DWPF glass in order to meet the WAPS requirements. The response of the PCT procedure was based on extensive testing with glasses of widely different compositions. The PCT was determined to be very reproducible, to yield reliable results rapidly, and to be easily performed in shielded cell facilities with radioactive samples.

  2. PUREX irradiated fuel recovery simulation

    SciTech Connect

    Jaquish, W.R.

    1994-09-01

    This paper discusses the application of IGRIP (Interactive Graphical Robot Instruction Program) to assist environmental remediation efforts at the Department of Energy PUREX Plant at the Hanford Site. An IGRIP simulation was developed to plan, review, and verify proposed remediation activities. This simulation was designed to satisfy a number of unique purposes that each placed specific constraints and requirements on the design and implementation of the simulation. These purposes and their influence on the design of the simulation are presented. A discussion of several control code architectures for mechanical system simulations, including their advantages and limitations, is also presented.

  3. HIGH-LEVEL WASTE GLASS FORMULATION MODEL SENSITIVITY STUDY 2009 GLASS FORMULATION MODEL VERSUS 1996 GLASS FORMULATION MODEL

    SciTech Connect

    BELSHER JD; MEINERT FL

    2009-12-07

    This document presents the differences between two HLW glass formulation models (GFM): The 1996 GFM and 2009 GFM. A glass formulation model is a collection of glass property correlations and associated limits, as well as model validity and solubility constraints; it uses the pretreated HLW feed composition to predict the amount and composition of glass forming additives necessary to produce acceptable HLW glass. The 2009 GFM presented in this report was constructed as a nonlinear optimization calculation based on updated glass property data and solubility limits described in PNNL-18501 (2009). Key mission drivers such as the total mass of HLW glass and waste oxide loading are compared between the two glass formulation models. In addition, a sensitivity study was performed within the 2009 GFM to determine the effect of relaxing various constraints on the predicted mass of the HLW glass.

  4. Comparison of mechanical properties of glass-bonded sodalite and borosilicate glass high-level waste forms

    SciTech Connect

    O'Holleran, T. P.; DiSanto, T.; Johnson, S. G.; Goff, K. M.

    2000-05-09

    Argonne National Laboratory has developed a glass-bonded sodalite waste form to immobilize the salt waste stream from electrometallurgical treatment of spent nuclear fuel. The waste form consists of 75 vol.% crystalline sodalite and 25 vol.% glass. Microindentation fracture toughness measurements were performed on this material and borosilicate glass from the Defense Waste Processing Facility using a Vickers indenter. Palmqvist cracking was confined for the glass-bonded sodalite waste form, while median-radial cracking occurred in the borosilicate glass. The elastic modulus was measured by an acoustic technique. Fracture toughness, microhardness, and elastic modulus values are reported for both waste forms.

  5. Eco-efficient waste glass recycling: Integrated waste management and green product development through LCA

    SciTech Connect

    Blengini, Gian Andrea; Busto, Mirko; Fantoni, Moris; Fino, Debora

    2012-05-15

    Highlights: Black-Right-Pointing-Pointer A new eco-efficient recycling route for post-consumer waste glass was implemented. Black-Right-Pointing-Pointer Integrated waste management and industrial production are crucial to green products. Black-Right-Pointing-Pointer Most of the waste glass rejects are sent back to the glass industry. Black-Right-Pointing-Pointer Recovered co-products give more environmental gains than does avoided landfill. Black-Right-Pointing-Pointer Energy intensive recycling must be limited to waste that cannot be closed-loop recycled. - Abstract: As part of the EU Life + NOVEDI project, a new eco-efficient recycling route has been implemented to maximise resources and energy recovery from post-consumer waste glass, through integrated waste management and industrial production. Life cycle assessment (LCA) has been used to identify engineering solutions to sustainability during the development of green building products. The new process and the related LCA are framed within a meaningful case of industrial symbiosis, where multiple waste streams are utilised in a multi-output industrial process. The input is a mix of rejected waste glass from conventional container glass recycling and waste special glass such as monitor glass, bulbs and glass fibres. The green building product is a recycled foam glass (RFG) to be used in high efficiency thermally insulating and lightweight concrete. The environmental gains have been contrasted against induced impacts and improvements have been proposed. Recovered co-products, such as glass fragments/powders, plastics and metals, correspond to environmental gains that are higher than those related to landfill avoidance, whereas the latter is cancelled due to increased transportation distances. In accordance to an eco-efficiency principle, it has been highlighted that recourse to highly energy intensive recycling should be limited to waste that cannot be closed-loop recycled.

  6. Advanced High-Level Waste Glass Research and Development Plan

    SciTech Connect

    Peeler, David K.; Vienna, John D.; Schweiger, Michael J.; Fox, Kevin M.

    2015-07-01

    The U.S. Department of Energy Office of River Protection (ORP) has implemented an integrated program to increase the loading of Hanford tank wastes in glass while meeting melter lifetime expectancies and process, regulatory, and product quality requirements. The integrated ORP program is focused on providing a technical, science-based foundation from which key decisions can be made regarding the successful operation of the Hanford Tank Waste Treatment and Immobilization Plant (WTP) facilities. The fundamental data stemming from this program will support development of advanced glass formulations, key process control models, and tactical processing strategies to ensure safe and successful operations for both the low-activity waste (LAW) and high-level waste (HLW) vitrification facilities with an appreciation toward reducing overall mission life. The purpose of this advanced HLW glass research and development plan is to identify the near-, mid-, and longer-term research and development activities required to develop and validate advanced HLW glasses and their associated models to support facility operations at WTP, including both direct feed and full pretreatment flowsheets. This plan also integrates technical support of facility operations and waste qualification activities to show the interdependence of these activities with the advanced waste glass (AWG) program to support the full WTP mission. Figure ES-1 shows these key ORP programmatic activities and their interfaces with both WTP facility operations and qualification needs. The plan is a living document that will be updated to reflect key advancements and mission strategy changes. The research outlined here is motivated by the potential for substantial economic benefits (e.g., significant increases in waste throughput and reductions in glass volumes) that will be realized when advancements in glass formulation continue and models supporting facility operations are implemented. Developing and applying advanced

  7. PLUTONIUM SOLUBILITY IN HIGH-LEVEL WASTE ALKALI BOROSILICATE GLASS

    SciTech Connect

    Marra, J.; Crawford, C.; Fox, K.; Bibler, N.

    2011-01-04

    The solubility of plutonium in a Sludge Batch 6 (SB6) reference glass and the effect of incorporation of Pu in the glass on specific glass properties were evaluated. A Pu loading of 1 wt % in glass was studied. Prior to actual plutonium glass testing, surrogate testing (using Hf as a surrogate for Pu) was conducted to evaluate the homogeneity of significant quantities of Hf (Pu) in the glass, determine the most appropriate methods to evaluate homogeneity for Pu glass testing, and to evaluate the impact of Hf loading in the glass on select glass properties. Surrogate testing was conducted using Hf to represent between 0 and 1 wt % Pu in glass on an equivalent molar basis. A Pu loading of 1 wt % in glass translated to {approx}18 kg Pu per Defense Waste Processing Facility (DWPF) canister, or about 10X the current allowed limit per the Waste Acceptance Product Specifications (2500 g/m{sup 3} of glass or about 1700 g/canister) and about 30X the current allowable concentration based on the fissile material concentration limit referenced in the Yucca Mountain Project License Application (897 g/m{sup 3}3 of glass or about 600 g Pu/canister). Based on historical process throughput data, this level was considered to represent a reasonable upper bound for Pu loading based on the ability to provide Pu containing feed to the DWPF. The task elements included evaluating the distribution of Pu in the glass (e.g. homogeneity), evaluating crystallization within the glass, evaluating select glass properties (with surrogates), and evaluating durability using the Product Consistency Test -- Method A (PCT-A). The behavior of Pu in the melter was evaluated using paper studies and corresponding analyses of DWPF melter pour samples.The results of the testing indicated that at 1 wt % Pu in the glass, the Pu was homogeneously distributed and did not result in any formation of plutonium-containing crystalline phases as long as the glass was prepared under 'well-mixed' conditions. The

  8. Leaching behavior of glass ceramic nuclear waste forms

    SciTech Connect

    Lokken, R.O.

    1981-11-01

    Glass ceramic waste forms have been investigated as alternatives to borosilicate glasses for the immobilization of high-level radioactive waste at Pacific Northwest Laboratory (PNL). Three glass ceramic systems were investigated, including basalt, celsian, and fresnoite, each containing 20 wt % simulated high-level waste calcine. Static leach tests were performed on seven glass ceramic materials and one parent glass (before recrystallization). Samples were leached at 90/sup 0/C for 3 to 28 days in deionized water and silicate water. The results, expressed in normalized elemental mass loss, (g/m/sup 2/), show comparable releases from celsian and fresnoite glass ceramics. Basalt glass ceramics demonstrated the lowest normalized elemental losses with a nominal release less than 2 g/m/sup 2/ when leached in polypropylene containers. The releases from basalt glass ceramics when leached in silicate water were nearly identical with those in deionized water. The overall leachability of celsian and fresnoite glass ceramics was improved when silicate water was used as the leachant.

  9. Towards increased waste loading in high level waste glasses: Developing a better understanding of crystallization behavior

    DOE PAGES

    Marra, James C.; Kim, Dong -Sang

    2014-12-18

    A number of waste components in US defense high level radioactive wastes (HLW) have proven challenging for current Joule heated ceramic melter (JCHM) operations and have limited the ability to increase waste loadings beyond already realized levels. Many of these ''troublesome'' waste species cause crystallization in the glass melt that can negatively impact product quality or have a deleterious effect on melter processing. Thus, recent efforts at US Department of Energy laboratories have focused on understanding crystallization behavior within HLW glass melts and investigating approaches to mitigate the impacts of crystallization so that increases in waste loading can be realized.more » Advanced glass formulations have been developed to highlight the unique benefits of next-generation melter technologies such as the Cold Crucible Induction Melter (CCIM). Crystal-tolerant HLW glasses have been investigated to allow sparingly soluble components such as chromium to crystallize in the melter but pass out of the melter before accumulating. The Hanford site AZ-101 tank waste composition represents a waste group that is waste loading limited primarily due to high concentrations of Fe2O3 (with higher Al2O3). Systematic glass formulation development utilizing slightly higher process temperatures and higher tolerance to spinel crystals demonstrated that an increase in waste loading of more than 20% could be achieved for this waste composition, and by extension higher loadings for wastes in the same group.« less

  10. Towards increased waste loading in high level waste glasses: Developing a better understanding of crystallization behavior

    SciTech Connect

    Marra, James C.; Kim, Dong -Sang

    2014-12-18

    A number of waste components in US defense high level radioactive wastes (HLW) have proven challenging for current Joule heated ceramic melter (JCHM) operations and have limited the ability to increase waste loadings beyond already realized levels. Many of these ''troublesome'' waste species cause crystallization in the glass melt that can negatively impact product quality or have a deleterious effect on melter processing. Thus, recent efforts at US Department of Energy laboratories have focused on understanding crystallization behavior within HLW glass melts and investigating approaches to mitigate the impacts of crystallization so that increases in waste loading can be realized. Advanced glass formulations have been developed to highlight the unique benefits of next-generation melter technologies such as the Cold Crucible Induction Melter (CCIM). Crystal-tolerant HLW glasses have been investigated to allow sparingly soluble components such as chromium to crystallize in the melter but pass out of the melter before accumulating. The Hanford site AZ-101 tank waste composition represents a waste group that is waste loading limited primarily due to high concentrations of Fe2O3 (with higher Al2O3). Systematic glass formulation development utilizing slightly higher process temperatures and higher tolerance to spinel crystals demonstrated that an increase in waste loading of more than 20% could be achieved for this waste composition, and by extension higher loadings for wastes in the same group.

  11. Waste E-glass particles used in cementitious mixtures

    SciTech Connect

    Chen, C.H.; Huang, R. . E-mail: ranhuang@mail.ntou.edu.tw; Wu, J.K.; Yang, C.C.

    2006-03-15

    The properties of concretes containing various waste E-glass particle contents were investigated in this study. Waste E-glass particles were obtained from electronic grade glass yarn scrap by grinding to small particle size. The size distribution of cylindrical glass particle was from 38 to 300 {mu}m and about 40% of E-glass particle was less than 150 {mu}m. The E-glass mainly consists of SiO{sub 2}, Al{sub 2}O{sub 3}, Ca O and MgO, and is indicated as amorphous by X-ray diffraction (XRD) technique. Compressive strength and resistance of sulfate attack and chloride ion penetration were significantly improved by utilizing proper amount of waste E-glass in concrete. The compressive strength of specimen with 40 wt.% E-glass content was 17%, 27% and 43% higher than that of control specimen at age of 28, 91 and 365 days, respectively. E-glass can be used in concrete as cementitious material as well as inert filler, which depending upon the particle size, and the dividing size appears to be 75 {mu}m. The workability decreased as the glass content increased due to reduction of fineness modulus, and the addition of high-range water reducers was needed to obtain a uniform mix. Little difference was observed in ASR testing results between control and E-glass specimens. Based on the properties of hardened concrete, optimum E-glass content was found to be 40-50 wt.%.

  12. Glass as a waste form for the immobilization of plutonium

    SciTech Connect

    Bates, J.K.; Ellison, A.J.G.; Emery, J.W.; Hoh, J.C.

    1995-12-31

    Several alternatives for disposal of surplus plutonium are being considered. One method is incorporating Pu into glass and in this paper we discuss the development and corrosion behavior of an alkali-tin-silicate glass and update results in testing Pu doped Defense Waste Processing Facility (DWPF) reference glasses. The alkali-tin-silicate glass was engineered to accommodate a high Pu loading and to be durable under conditions likely to accelerate glass reaction. The glass dissolves about 7 wt% Pu together with the neutron absorber Gd, and under test conditions expected to accelerate the glass reaction with water, is resistant to corrosion. The Pu and the Gd are released from the glass at nearly the same rate in static corrosion tests in water, and are not segregated into surface alteration phases when the glass is reacted in water vapor. Similar results for the behavior of Pu and Gd are found for the DWPF reference glasses, although the long-term rate of reaction for the reference glasses is more rapid than for the alkali-tin-silicate glass.

  13. PUREX Deactivation Health and Safety documentation

    SciTech Connect

    Dodd, E.N. III

    1995-01-01

    The purpose of the PUREX Deactivation Project is to establish a passively safe and environmentally secure configuration of PUREX at the Hanford Site, and to preserve that configuration for a 10-year horizon. The 10-year horizon is used to predict future maintenance requirements and represents they typical time duration expended to define, authorize, and initiate the follow-on Decontamination and Decommissioning (D&D) activities. This document was prepared to increase attention to worker safety issues during the deactivation project and, as such, identifies the documentation and programs associated with PUREX Deactivation Health and Safety.

  14. The leaching behavior of borate waste glass SL-1

    SciTech Connect

    Sheng, J.; Luo, S.; Tang, B.

    1999-11-01

    Vitrification is an attractive approach for treatment of the borate waste from nuclear power plants. SL-1 glass is a suitable borosilicate glass form to solidify the borate waste containing relatively high quantities of B and Na. The leaching behavior of SL-1 glass in deionized water has been investigated. Compared to the HLW-glass, the network structure of SL-1 glass is weak. It was found that the ion-exchange reactions dominated the glass corrosion process with water in low temperature leading conditions. The ion-exchange and network hydrolysis reactions together controlled the glass dissolution in high temperature leaching conditions. There was a peak in leach rate at about 70 C and a valley at about 100 C. The surface layer thickness was about 25 {micro}m. Na was almost totally depleted in the surface layer. At low temperature, the glass corrosion increases with leaching time. The glass corrosion remains about constant with leaching time at 90 C. The surface layer formed at 90 C is protective, which is less porous than the surface layer formed at 40 and 70 C.

  15. The leaching behavior of borate waste glass SL-1

    SciTech Connect

    Sheng, J. ); Luo, S.; Tang, B. )

    1999-01-01

    Vitrification is an attractive approach for treatment of the borate waste from nuclear power plants. SL-1 glass is a suitable borosilicate glass form to solidify the borate waste containing relatively high quantities of B and Na. The leaching behavior of SL-1 glass in deionized water has been investigated. Compared to the HLW-glass, the network structure of SL-1 glass is weak. It was found that the ion-exchange reactions dominated the glass corrosion process with water in low temperature leading conditions. The ion-exchange and network hydrolysis reactions together controlled the glass dissolution in high temperature leaching conditions. There was a peak in leach rate at about 70 C and a valley at about 100 C. The surface layer thickness was about 25 [micro]m. Na was almost totally depleted in the surface layer. At low temperature, the glass corrosion increases with leaching time. The glass corrosion remains about constant with leaching time at 90 C. The surface layer formed at 90 C is protective, which is less porous than the surface layer formed at 40 and 70 C.

  16. Gamma radiation induced changes in nuclear waste glass containing Eu

    NASA Astrophysics Data System (ADS)

    Mohapatra, M.; Kadam, R. M.; Mishra, R. K.; Kaushik, C. P.; Tomar, B. S.; Godbole, S. V.

    2011-10-01

    Gamma radiation induced changes were investigated in sodium-barium borosilicate glasses containing Eu. The glass composition was similar to that of nuclear waste glasses used for vitrifying Trombay research reactor nuclear waste at Bhabha Atomic Research Centre, India. Photoluminescence (PL) and electron paramagnetic resonance (EPR) techniques were used to study the speciation of the rare earth (RE) ion in the matrix before and after gamma irradiation. Judd-Ofelt ( J- O) analyses of the emission spectra were done before and after irradiation. The spin counting technique was employed to quantify the number of defect centres formed in the glass at the highest gamma dose studied. PL data suggested the stabilisation of the trivalent RE ion in the borosilicate glass matrix both before and after irradiation. It was also observed that, the RE ion distributes itself in two different environments in the irradiated glass. From the EPR data it was observed that, boron oxygen hole centre based radicals are the predominant defect centres produced in the glass after irradiation along with small amount of E’ centres. From the spin counting studies the concentration of defect centres in the glass was calculated to be 350 ppm at 900 kGy. This indicated the fact that bulk of the glass remained unaffected after gamma irradiation up to 900 kGy.

  17. Eco-efficient waste glass recycling: Integrated waste management and green product development through LCA.

    PubMed

    Blengini, Gian Andrea; Busto, Mirko; Fantoni, Moris; Fino, Debora

    2012-05-01

    As part of the EU Life + NOVEDI project, a new eco-efficient recycling route has been implemented to maximise resources and energy recovery from post-consumer waste glass, through integrated waste management and industrial production. Life cycle assessment (LCA) has been used to identify engineering solutions to sustainability during the development of green building products. The new process and the related LCA are framed within a meaningful case of industrial symbiosis, where multiple waste streams are utilised in a multi-output industrial process. The input is a mix of rejected waste glass from conventional container glass recycling and waste special glass such as monitor glass, bulbs and glass fibres. The green building product is a recycled foam glass (RFG) to be used in high efficiency thermally insulating and lightweight concrete. The environmental gains have been contrasted against induced impacts and improvements have been proposed. Recovered co-products, such as glass fragments/powders, plastics and metals, correspond to environmental gains that are higher than those related to landfill avoidance, whereas the latter is cancelled due to increased transportation distances. In accordance to an eco-efficiency principle, it has been highlighted that recourse to highly energy intensive recycling should be limited to waste that cannot be closed-loop recycled.

  18. HIGH ALUMINUM HLW (HIGH LEVEL WASTE ) GLASSES FOR HANFORDS WTP (WASTE TREATMENT PROJECT)

    SciTech Connect

    KRUGER AA; BOWAN BW; JOSEPH I; GAN H; KOT WK; MATLACK KS; PEGG IL

    2010-01-04

    This paper presents the results of glass formulation development and melter testing to identify high waste loading glasses to treat high-Al high level waste (HLW) at Hanford. Previous glass formulations developed for this HLW had high waste loadings but their processing rates were lower that desired. The present work was aimed at improving the glass processing rate while maintaining high waste loadings. Glass formulations were designed, prepared at crucible-scale and characterized to determine their properties relevant to processing and product quality. Glass formulations that met these requirements were screened for melt rates using small-scale tests. The small-scale melt rate screening included vertical gradient furnace (VGF) and direct feed consumption (DFC) melter tests. Based on the results of these tests, modified glass formulations were developed and selected for larger scale melter tests to determine their processing rate. Melter tests were conducted on the DuraMelter 100 (DMIOO) with a melt surface area of 0.11 m{sup 2} and the DuraMelter 1200 (DMI200) HLW Pilot Melter with a melt surface area of 1.2 m{sup 2}. The newly developed glass formulations had waste loadings as high as 50 wt%, with corresponding Al{sub 2}O{sub 3} concentration in the glass of 26.63 wt%. The new glass formulations showed glass production rates as high as 1900 kg/(m{sup 2}.day) under nominal melter operating conditions. The demonstrated glass production rates are much higher than the current requirement of 800 kg/(m{sup 2}.day) and anticipated future enhanced Hanford Tank Waste Treatment and Immobilization Plant (WTP) requirement of 1000 kg/(m{sup 2}.day).

  19. Monitoring and analyzing waste glass compositions

    DOEpatents

    Schumacher, Ray F.

    1994-01-01

    A device and method for determining the viscosity of a fluid, preferably molten glass. The apparatus and method uses the velocity of rising bubbles, preferably helium bubbles, within the molten glass to determine the viscosity of the molten glass. The bubbles are released from a tube positioned below the surface of the molten glass so that the bubbles pass successively between two sets of electrodes, one above the other, that are continuously monitoring the conductivity of the molten glass. The measured conductivity will change as a bubble passes between the electrodes enabling an accurate determination of when a bubble has passed between the electrodes. The velocity of rising bubbles can be determined from the time interval between a change in conductivity of the first electrode pair and the second, upper electrode pair. The velocity of the rise of the bubbles in the glass melt is used in conjunction with other physical characteristics, obtained by known methods, to determine the viscosity of the glass melt fluid and, hence, glass quality.

  20. Monitoring and analyzing waste glass compositions

    DOEpatents

    Schumacher, R.F.

    1994-03-01

    A device and method are described for determining the viscosity of a fluid, preferably molten glass. The apparatus and method use the velocity of rising bubbles, preferably helium bubbles, within the molten glass to determine the viscosity of the molten glass. The bubbles are released from a tube positioned below the surface of the molten glass so that the bubbles pass successively between two sets of electrodes, one above the other, that are continuously monitoring the conductivity of the molten glass. The measured conductivity will change as a bubble passes between the electrodes enabling an accurate determination of when a bubble has passed between the electrodes. The velocity of rising bubbles can be determined from the time interval between a change in conductivity of the first electrode pair and the second, upper electrode pair. The velocity of the rise of the bubbles in the glass melt is used in conjunction with other physical characteristics, obtained by known methods, to determine the viscosity of the glass melt fluid and, hence, glass quality. 2 figures.

  1. IRON PHOSPHATE GLASSES: AN ALTERNATIVE FOR VITRIFYING CERTAIN NUCLEAR WASTES

    SciTech Connect

    Day, Delbert E.; Kim, Cheol-Woon

    2004-06-28

    The unusual properties and beneficial characteristics of iron phosphate glasses, as viewed from the standpoint of alternative glasses for vitrifying nuclear and hazardous wastes (which contain components that make them poorly suited for vitrification in borosilicate glass), have been investigated by the University of Missouri-Rolla with support from the Environmental Management Science Program (EMSP), DOE [DEFG07- 96ER45618]. During the past year, the corrosion resistance of Inconel 690 and 693 coupons submerged in an iron phosphate melt at 1050 C for up to 155 days has been investigated to determine whether iron phosphate glasses could be melted in a Joule Heated Melter (JHM) equipped with such electrodes in the same manner as now being used to melt borosilicate glass. Substituting iron phosphate glasses for borosilicate glasses could significantly reduce the time and cost for clean up due to the higher waste loading possible in iron phosphate glass. The iron phosphate melt, which contained 30 wt% of the Hanford Low Activity Waste (LAW), did not corrode the Inconel 690 to any greater extent than what has been reported for Inconel 690 electrodes in the borosilicate melt in the JHM at the Defense Waste Processing Facility. Furthermore, Inconel 693 appeared to be an even better candidate for use in iron phosphate melts since its corrosion rate (0.7 {micro}m/day) was only about one half that (1.3 {micro}m/day) of Inconel 690. In the past year, the results of the research on iron phosphate glasses have been described in nine technical papers and one report and have been presented at four international and national meetings.

  2. Improved Loading of Sulfate-Limited Waste in Glass

    SciTech Connect

    Aloy, A.; Soshnikov, R.; Trofimenko, A.V.; Vienna, J.D.; Elliott, M.L.; Holtzscheiter, E.W.

    2006-07-01

    The allowable sulfate concentration limits waste loading in borosilicate glasses (e.g., Hanford low-activity waste [LAW] and Idaho National Laboratory sodium-bearing waste. By the Hanford baseline formulation method, the tolerated amount of sulfate in LAW is 0.77 wt% (as SO{sub 3}) at the lowest soda contents, decreasing to 0.35 wt% at the highest soda contents. Roughly half of the Hanford LAW (on a glass mass basis) will be limited by sulfate tolerance of the glass melt. If the allowable concentrations of sulfate were to be increased only moderately, the cost and time required to vitrify the Hanford LAW would be significantly reduced A series of high-sulfate glass formulations were developed by Khlopin Radium Institute (Russian Federation) and Pacific Northwest National Laboratory. These glasses were tested at crucible, small melter, and larger test melter scales for not only sulfate retention but key product quality criteria as well. The key properties of the glasses to be disposed of at Hanford were measured (product consistency test and vapor hydration test), and processing-related properties (viscosity and electrical conductivity) were predicted using property composition models. The results for 28 glass compositions tested at crucible-scale, 6 glass compositions tested at small-melter-scale, and 4 glass compositions tested at larger melter scale are presented in this paper. The melter tests were all performed with waste composition and processing parameters (e.g., bubbling rate, melting rate, temperature) prototypic for the Hanford LAW melter design. The results show that sulfate loadings as high as 1.5 wt% with soda concentrations as high as 20 wt% are viable with improved formulation methods. These results suggest that the loading of sulfate-limited Hanford LAW may be increased by over 300%, relative to the current formulation. However, additional work is recommended before implementing the new formulations. (authors)

  3. Iron Phosphate Glass-Containing Hanford Waste Simulant

    SciTech Connect

    Sevigny, Gary J.; Kimura, Marcia L.; Fischer, Christopher M.; Schweiger, M. J.; Rodriguez, Carmen P.; Kim, Dong-Sang; Riley, Brian J.

    2012-01-18

    Resolution of the nation's high-level tank waste legacy requires the design, construction, and operation of large and technically complex one-of-a-kind processing waste treatment and vitrification facilities. While the ultimate limits for waste loading and melter efficiency have yet to be defined or realized, significant reductions in glass volumes for disposal and mission life may be possible with advancements in melter technologies and/or glass formulations. This test report describes the experimental results from a small-scale test using the research-scale melter (RSM) at Pacific Northwest National Laboratory (PNNL) to demonstrate the viability of iron-phosphate-based glass with a selected waste composition that is high in sulfate (4.37 wt% SO3). The primary objective of the test was to develop data to support a cost-benefit analysis related to the implementation of phosphate-based glasses for Hanford low-activity waste (LAW) and/or other high-level waste streams within the U.S. Department of Energy complex. The testing was performed by PNNL and supported by Idaho National Laboratory, Savannah River National Laboratory, Missouri University of Science and Technology, and Mo-Sci Corporation.

  4. Iron Phosphate Glass-Containing Hanford Waste Simulant

    SciTech Connect

    Sevigny, Gary J.; Kimura, Marcia L.; Fischer, Christopher M.; Schweiger, Michael J.; Kim, Dong-Sang

    2011-08-01

    Resolution of the nation’s high level tank waste legacy requires the design, construction, and operation of large and technically complex one-of-a-kind processing waste treatment and vitrification facilities. While the ultimate limits for waste loading and melter efficiency have yet to be defined or realized, significant reductions in glass volumes for disposal and mission life may be possible with advancements in melter technologies and/or glass formulations. This test report describes the experimental results from a small-scale test using the research scale melter (RSM) at Pacific Northwest National Laboratory (PNNL) to demonstrate the viability of iron phosphate-based glass with a selected waste composition that is high in sulfates (4.37 wt% SO3). The primary objective of the test was to develop data to support a cost-benefit analysis as related to the implementation of phosphate-based glasses for Hanford low activity waste (LAW) and/or other high-level waste streams within the U.S. Department of Energy complex. The testing was performed by PNNL and supported by Idaho National Laboratory, Savannah River National Laboratory, and Mo-Sci Corporation.

  5. Control of radioactive waste-glass melters: Part 3, Glass electrical stability

    SciTech Connect

    Bickford, D F; Propst, R C; Plodinec, M J

    1988-01-01

    Pilot waste-glass melter operations have indicated a tendency for noble-metal fission-product accumulation on melter floors, which can lead to distortion of electric heating patterns, and decrease melter life. Changes in melter geometry are being considered in Japan, Germany, and the United States to permit draining of the noble metals to reduce their effects. Physical modeling of melter electrical patterns, electrode/waste-glass electrochemistry, and non-linear electrical behavior have been evaluated for typical waste-glass. Major melter design changes should not be necessary for the US Department of Energy's Defense Waste Processing Facility (DWPF). Top electrodes will not be significantly affected. Minor alterations in melter design, monitoring of electrical characteristics, and adjustment of bottom electrode currents can provide protection from shorting if noble metals accumulate. 31 refs., 4 figs., 4 tabs.

  6. NESHAPs compliance tasks for the PUREX plant

    SciTech Connect

    Lohrasbi, J.; Johnson, D.L.

    1994-03-01

    The Plutonium-Uranium Extraction (PUREX) plant is in transition to shutdown, with decontamination and decommissioning to be completed in 1998. During this transition, implementation of some new regulations is continuing. Regulated stacks are required to be in compliance with the Clean Air Act National Emission Standards for Hazardous Air Pollutants (NESHAP) (40 CFR 61, Subpart H). Recent tasks included certification of the PUREX main stack flow measurement system, stack radionuclide particulate sampler line loss studies, and radionuclide source term calculations.

  7. TRU decontamination of high-level Purex waste by solvent extraction using a mixed octyl(phenyl)-N,N-diisobutyl-carbamoylmethylphosphine oxide/TBP/NPH (TRUEX) solvent

    SciTech Connect

    Horwitz, E.P.; Kalina, D.G.; Diamond, H.; Kaplan, L.; Vandegrift, G.F.; Leonard, R.A.; Steindler, M.J.; Schulz, W.W.

    1984-01-01

    The TRUEX (transuranium extraction) process was tested on a simulated high-level dissolved sludge waste (DSW). A batch counter-current extraction mode was used for seven extraction and three scrub stages. One additional extraction stage and two scrub stages and all strip stages were performed by batch extraction. The TRUEX solvent consisted of 0.20 M octyl(phenyl)-N,N-diisobutylcarbamoyl-methylphosphine oxide-1.4 M TBP in Conoco (C/sub 12/-C/sub 14/). The feed solution was 1.0 M in HNO/sub 3/, 0.3 M in H/sub 2/C/sub 2/O/sub 4/ and contained mixed (stable) fission products, U, Np, Pu, and Am, and a number of inert constituents, e.g., Fe and Al. The test showed that the process is capable of reducing the TRU concentration in the DSW by a factor of 4 x 10/sup 4/ (to <100 nCi/g of disposed form) and reducing the quantity of TRU waste by two orders of magnitude.

  8. Solubility effects in waste-glass/demineralized-water systems

    SciTech Connect

    Fullam, H.T.

    1981-06-01

    Aqueous systems involving demineralized water and four glass compositions (including standins for actinides and fission products) at temperatures of up to 150/sup 0/C were studied. Two methods were used to measure the solubility of glass components in demineralized water. One method involved approaching equilibrium from subsaturation, while the second method involved approaching equilibrium from supersaturation. The aqueous solutions were analyzed by induction-coupled plasma spectrometry (ICP). Uranium was determined using a Scintrex U-A3 uranium analyzer and zinc and cesium were determined by atomic absorption. The system that results when a waste glass is contacted with demineralized water is a complex one. The two methods used to determine the solubility limits gave very different results, with the supersaturation method yielding much higher solution concentrations than the subsaturation method for most of the elements present in the waste glasses. The results show that it is impossible to assign solubility limits to the various glass components without thoroughly describing the glass-water systems. This includes not only defining the glass type and solution temperature, but also the glass surface area-to-water volume ratio (S/V) of the system and the complete thermal history of the system. 21 figures, 22 tables. (DLC)

  9. Improved Loading of Sulfate-Limited Waste in Glass

    SciTech Connect

    Aloy, A. S.; Soshnikov, R. A.; Trofimenko, A. V.; Vienna, John D.; Elliott, Michael L.; Holtzscheiter, Earl W.

    2006-02-28

    The loading of many wastes in borosilicate glass are limited by the allowable sulfate concentration (e.g., Hanford low-activity waste [LAW] and Idaho National Laboratory [INL] sodium-bearing waste [SBW]). By the Hanford baseline formulation method, the tolerated amount of sulfate in LAW is 0.77 wt% (as SO3) at the lowest soda contents, decreasing to 0.35 wt% at the highest soda contents. Roughly half of the Hanford LAW (on a glass mass basis) will be limited by sulfate tolerance of the glass melt. If the allowable concentrations of sulfate were to be increased only moderately, the cost and time required to vitrify the Hanford LAW would be significantly reduced.

  10. Composite materials based on wastes of flat glass processing.

    PubMed

    Gorokhovsky, A V; Escalante-Garcia, J I; Gashnikova, G Yu; Nikulina, L P; Artemenko, S E

    2005-01-01

    Glass mirrors scrap and poly (vinyl) butiral waste (PVB) obtained from flat glass processing plants were investigated as raw materials to produce composites. The emphasis was on studying the influence of milled glass mirror waste contents on properties of composites produced with PVB. The characterization involved: elongation under rupture, water absorption, tensile strength and elastic modulus tests. The results showed that the composite containing 10 wt% of filler powder had the best properties among the compositions studied. The influence of the time of exposure in humid atmosphere on the composite properties was investigated. It was found that the admixture of PVB iso-propanol solution to the scrap of glass mirrors during milling provided stabilization of the properties of the composites produced.

  11. Phosphate glasses for radioactive, hazardous and mixed waste immobilization

    DOEpatents

    Cao, Hui; Adams, Jay W.; Kalb, Paul D.

    1999-03-09

    Lead-free phosphate glass compositions are provided which can be used to immobilize low level and/or high level radioactive wastes in monolithic waste forms. The glass composition may also be used without waste contained therein. Lead-free phosphate glass compositions prepared at about 900.degree. C. include mixtures from about 1 mole % to about 6 mole %.iron (III) oxide, from about 1 mole % to about 6 mole % aluminum oxide, from about 15 mole % to about 20 mole % sodium oxide or potassium oxide, and from about 30 mole % to about 60 mole % phosphate. The invention also provides phosphate, lead-free glass ceramic glass compositions which are prepared from about 400.degree. C. to about 450.degree. C. and which includes from about 3 mole % to about 6 mole % sodium oxide, from about 20 mole % to about 50 mole % tin oxide, from about 30 mole % to about 70 mole % phosphate, from about 3 mole % to about 6 mole % aluminum oxide, from about 3 mole % to about 8 mole % silicon oxide, from about 0.5 mole % to about 2 mole % iron (III) oxide and from about 3 mole % to about 6 mole % potassium oxide. Method of making lead-free phosphate glasses are also provided.

  12. Phosphate glasses for radioactive, hazardous and mixed waste immobilization

    DOEpatents

    Cao, Hui; Adams, Jay W.; Kalb, Paul D.

    1998-11-24

    Lead-free phosphate glass compositions are provided which can be used to immobilize low level and/or high level radioactive wastes in monolithic waste forms. The glass composition may also be used without waste contained therein. Lead-free phosphate glass compositions prepared at about 900.degree. C. include mixtures from about 1 mole % to about 6 mole % iron (III) oxide, from about 1 mole % to about 6 mole % aluminum oxide, from about 15 mole % to about 20 mole % sodium oxide or potassium oxide, and from about 30 mole % to about 60 mole % phosphate. The invention also provides phosphate, lead-free glass ceramic glass compositions which are prepared from about 400.degree. C. to about 450.degree. C. and which includes from about 3 mole % to about 6 mole % sodium oxide, from about 20 mole % to about 50 mole % tin oxide, from about 30 mole % to about 70 mole % phosphate, from about 3 mole % to about 6 mole % aluminum oxide, from about 3 mole % to about 8 mole % silicon oxide, from about 0.5 mole % to about 2 mole % iron (III) oxide and from about 3 mole % to about 6 mole % potassium oxide. Method of making lead-free phosphate glasses are also provided.

  13. Phosphate glasses for radioactive, hazardous and mixed waste immobilization

    DOEpatents

    Cao, H.; Adams, J.W.; Kalb, P.D.

    1998-11-24

    Lead-free phosphate glass compositions are provided which can be used to immobilize low level and/or high level radioactive wastes in monolithic waste forms. The glass composition may also be used without waste contained therein. Lead-free phosphate glass compositions prepared at about 900 C include mixtures from about 1--6 mole % iron (III) oxide, from about 1--6 mole % aluminum oxide, from about 15--20 mole % sodium oxide or potassium oxide, and from about 30--60 mole % phosphate. The invention also provides phosphate, lead-free glass ceramic glass compositions which are prepared from about 400 C to about 450 C and which includes from about 3--6 mole % sodium oxide, from about 20--50 mole % tin oxide, from about 30--70 mole % phosphate, from about 3--6 mole % aluminum oxide, from about 3--8 mole % silicon oxide, from about 0.5--2 mole % iron (III) oxide and from about 3--6 mole % potassium oxide. Method of making lead-free phosphate glasses are also provided. 8 figs.

  14. Phosphate glasses for radioactive, hazardous and mixed waste immobilization

    DOEpatents

    Cao, H.; Adams, J.W.; Kalb, P.D.

    1999-03-09

    Lead-free phosphate glass compositions are provided which can be used to immobilize low level and/or high level radioactive wastes in monolithic waste forms. The glass composition may also be used without waste contained therein. Lead-free phosphate glass compositions prepared at about 900 C include mixtures from about 1 mole % to about 6 mole % iron (III) oxide, from about 1 mole % to about 6 mole % aluminum oxide, from about 15 mole % to about 20 mole % sodium oxide or potassium oxide, and from about 30 mole % to about 60 mole % phosphate. The invention also provides phosphate, lead-free glass ceramic glass compositions which are prepared from about 400 C to about 450 C and which includes from about 3 mole % to about 6 mole % sodium oxide, from about 20 mole % to about 50 mole % tin oxide, from about 30 mole % to about 70 mole % phosphate, from about 3 mole % to about 6 mole % aluminum oxide, from about 3 mole % to about 8 mole % silicon oxide, from about 0.5 mole % to about 2 mole % iron (III) oxide and from about 3 mole % to about 6 mole % potassium oxide. Method of making lead-free phosphate glasses are also provided. 8 figs.

  15. Thermophysical Properties of Multiphase Borosilicate Glass-Ceramic Waste Forms

    SciTech Connect

    Nelson, Andrew T.; Crum, Jarrod V.; Tang, Ming; Rouxel, T.

    2014-01-22

    Multiphase borosilicate glass-ceramics represent one candidate to contain radioactive nuclear waste separated from used nuclear fuel. In this work, the thermophysical properties from room temperature to 1273 K were investigated for four different borosilicate glass-ceramic compositions containing waste loadings from 42 to 60 wt% to determine the sensitivity of these properties to waste loading, as-fabricated microstructure, and potential evolutions in microstructure brought about by temperature transients. The thermal expansion, specific heat capacity, thermal diffusivity, and thermal conductivity are presented. The impact of increasing waste loading is shown to have a small but measurable effect on the thermophysical properties between the four compositions, contrasted to a much greater impact observed when transitioning from predominantly crystalline to amorphous systems. Thermal cycling below 1273 K was not found to measurably impact the thermophysical properties of the compositions investigated here.

  16. Remote system for the monitoring of molten waste glass

    SciTech Connect

    Li, K.K.; Schneider, A.; Schumacher, R.F.

    1991-12-31

    Leachability of a radioactive waste glass, the property of paramount concern, is affected by glass composition and operating conditions during vitrification. The current control system for a vitrification facility lacks the means for continuous monitoring of the glass composition. A remote and near-continuous method has been developed which is based upon the ability to correlate two ore more physical properties of the molten glass with its composition. Bubble-Rise-Velocity (BRV) viscometry was employed for the determination of the viscosity and differential pressure measurement was used for the determination of density. An empirical equation, which allows the calculation of viscosity of a Newtonian fluid from measured parameters, was developed. The remote and continuous monitoring of glass composition was successfully demonstrated.

  17. Remote system for the monitoring of molten waste glass

    SciTech Connect

    Li, K.K.; Schneider, A. . Nuclear Engineering Program); Schumacher, R.F. )

    1991-01-01

    Leachability of a radioactive waste glass, the property of paramount concern, is affected by glass composition and operating conditions during vitrification. The current control system for a vitrification facility lacks the means for continuous monitoring of the glass composition. A remote and near-continuous method has been developed which is based upon the ability to correlate two ore more physical properties of the molten glass with its composition. Bubble-Rise-Velocity (BRV) viscometry was employed for the determination of the viscosity and differential pressure measurement was used for the determination of density. An empirical equation, which allows the calculation of viscosity of a Newtonian fluid from measured parameters, was developed. The remote and continuous monitoring of glass composition was successfully demonstrated.

  18. Determination of chemical speciations of cerium in nuclear waste glasses

    SciTech Connect

    Gong, Meiling; Li, Hong

    1996-12-31

    Cerium oxides have been widely used as a surrogate for plutonium in the investigation of the melt and durability behavior of simulated nuclear waste glasses. It is well known that there is a cerous-ceric equilibrium in silicate glasses under normal melting conditions. The position of this equilibrium depends on glass composition, melting temperature, furnace atmosphere, and possibly the total amounts of cerium in glass. The oxidation state of cerium affects total solubility of cerium in glass, solubilities of other components in glass, viscosities and liquidus temperatures of the melts, and the chemical durability of the glasses. A procedure was developed for the determination of the ceric and cerous distribution. The glass was ground to small particles of less than 300 meshes and was dissolved in mixture of HF and H{sub 2}SO{sub 4}. The ceric oxide was graduately reduced to cerous species in the presence of HF acid during the dissolution. To compensate the change of the equilibrium during the dissolution, a calibration curve is made with a mixture of standard solution of ceric sulphate and one gram of glass of the same composition containing no cerium. Boric acid was added to complex the fluoride ions, and the resultant solution was titrated potentiometrically with 0.01 N ferrous ammonium sulphate solution. The corrected ceric concentration was obtained on the calibration curve. The total cerium content in the above solution was analyzed using ICP-AES and the cerous content was the difference between the total Ce and Ce(+4).

  19. Redox reaction and foaming in nuclear waste glass melting

    SciTech Connect

    Ryan, J.L.

    1995-08-01

    This document was prepared by Pacific Northwest Laboratory (PNL) and is an attempt to analyze and estimate the effects of feed composition variables and reducing agent variables on the expected chemistry of reactions occurring in the cold cap and in the glass melt in the nuclear waste glass Slurry-fed, joule-heated melters as they might affect foaming during the glass-making process. Numerous redox reactions of waste glass components and potential feed additives, and the effects of other feed variables on these reactions are reviewed with regard to their potential effect on glass foaming. A major emphasis of this report is to examine the potential positive or negative aspects of adjusting feed with formic acid as opposed to other feed modification techniques including but not limited to use of other reducing agents. Feed modification techniques other than the use of reductants that should influence foaming behavior include control of glass melter feed pH through use of nitric acid. They also include partial replacement of sodium salts by lithium salts. This latter action (b) apparently lowers glass viscosity and raises surface tension. This replacement should decrease foaming by decreasing foam stability.

  20. Waste glass corrosion modeling: Comparison with experimental results

    SciTech Connect

    Bourcier, W.L.

    1993-11-01

    A chemical model of glass corrosion will be used to predict the rates of release of radionuclides from borosilicate glass waste forms in high-level waste repositories. The model will be used both to calculate the rate of degradation of the glass, and also to predict the effects of chemical interactions between the glass and repository materials such as spent fuel, canister and container materials, backfill, cements, grouts, and others. Coupling between the degradation processes affecting all these materials is expected. Models for borosilicate glass dissolution must account for the processes of (1) kinetically-controlled network dissolution, (2) precipitation of secondary phases, (3) ion exchange, (4) rate-limiting diffusive transport of silica through a hydrous surface reaction layer, and (5) specific glass surface interactions with dissolved cations and anions. Current long-term corrosion models for borosilicate glass employ a rate equation consistent with transition state theory embodied in a geochemical reaction-path modeling program that calculates aqueous phase speciation and mineral precipitation/dissolution. These models are currently under development. Future experimental and modeling work to better quantify the rate-controlling processes and validate these models are necessary before the models can be used in repository performance assessment calculations.

  1. A brief history of the PUREX and UO{sub 3} facilities

    SciTech Connect

    Gerber, M.S.

    1993-11-01

    The Plutonium-Uranium Extraction (PUREX) Plant, conceived during the early Cold War years, was a vehicle to increase significantly US nuclear weapons production capacity. The original PUREX Plant was a concrete rectangle 1,005 feet long and 61.5 feet wide. The shielding capacity of the concrete was designed so that personnel in non-regulated service areas would not receive radiation in excess of 0.1 millirem per hour. This report discusses the design of the PUREX Plant, the production chronology, projects and equipment changes, equipment decontamination and reuse, waste management, and contamination events that have occurred during the operation of the plant. Additionally, the development and history of the Uranium Trioxide Plant are also covered.

  2. Consolidated waste forms: glass marbles and ceramic pellets

    SciTech Connect

    Treat, R.L.; Rusin, J.M.

    1982-05-01

    Glass marbles and ceramic pellets have been developed at Pacific Northwest Laboratory as part of the multibarrier concept for immobilizing high-level radioactive waste. These consolidated waste forms served as substrates for the application of various inert coatings and as ideal-sized particles for encapsulation in protective matrices. Marble and pellet formulations were based on existing defense wastes at Savannah River Plant and proposed commercial wastes. To produce marbles, glass is poured from a melter in a continuous stream into a marble-making device. Marbles were produced at PNL on a vibratory marble machine at rates as high as 60 kg/h. Other marble-making concepts were also investigated. The marble process, including a lead-encapsulation step, was judged as one of the more feasible processes for immobilizing high-level wastes. To produce ceramic pellets, a series of processing steps are required, which include: spray calcining - to dry liquid wastes to a powder; disc pelletizing - to convert waste powders to spherical pellets; sintering - to densify pellets and cause desired crystal formation. These processing steps are quite complex, and thereby render the ceramic pellet process as one of the least feasible processes for immobilizing high-level wastes.

  3. Spectroscopic investigations on glasses, glass-ceramics and ceramics developed for nuclear waste immobilization

    NASA Astrophysics Data System (ADS)

    Caurant, D.

    2014-05-01

    Highly radioactive nuclear waste must be immobilized in very durable matrices such as glasses, glass-ceramics and ceramics in order to avoid their dispersion in the biosphere during their radioactivity decay. In this paper, we present various examples of spectroscopic investigations (optical absorption, Raman, NMR, EPR) performed to study the local structure of different kinds of such matrices used or envisaged to immobilize different kinds of radioactive wastes. A particular attention has been paid on the incorporation and the structural role of rare earths—both as fission products and actinide surrogates—in silicate glasses and glass-ceramics. An example of structural study by EPR of a ceramic (hollandite) irradiated by electrons (to simulate the effect of the β-irradiation of radioactive cesium) is also presented.

  4. Thermal phase stability of some simulated Defense waste glasses

    SciTech Connect

    May, R.P.

    1981-04-01

    Three simulated defense waste glass compositions developed by Savannah River Laboratories were studied to determine viscosity and compositional effects on the comparative thermal phase stabilities of these glasses. The glass compositions are similar except that the 411 glasses are high in lithium and low in sodium compared to the 211 glass, and the T glasses are high in iron and low in aluminum compared to the C glass. Specimens of these glasses were heat treated using isothermal anneals as short as 10 min and up to 15 days over the temperature range of 450/sup 0/C to 1100/sup 0/C. Additionally, a specimen of each glass was cooled at a constant cooling rate of 7/sup 0/C/hour from an 1100/sup 0/C melt down to 500/sup 0/C where it was removed from the furnace. The following were observed. The slow cooling rate of 7/sup 0/C/hour is possible as a canister centerline cooling rate for large canisters. Accordingly, it is important to note that a short range diffusion mechanism like cooperative growth phenomena can result in extensive devitrification at lower temperatures and higher yields than a long-range diffusion mechanism can; and can do it without the growth of large crystals that can fracture the glass. Refractory oxides like CeO/sub 2/ and (Ni, Mn, Fe)/sub 2/O/sub 4/ form very rapidly at higher temperatures than silicates and significant yields can be obtained at sufficiently high temperatures that settling of these dense phases becomes a major microstructural feature during slow cooling of some glasses. These annealing studies further show that below 500/sup 0/C there is but little devitrification occurring implying that glass canisters stored at 300/sup 0/C may be kinetically stable despite not being thermodynamically so.

  5. Modeling of Spinel Settling in Waste Glass Melter

    SciTech Connect

    Hrma, Pavel R.; Nemec, Lubomir; Schill, Petr

    1999-06-01

    Each 1% increase of waste loading (W), defined as the high-level waste (HLW) mass fraction in glass, can save the U.S. Department of Energy (DOE) over a half billion U.S. dollars for vitrification and disposal. For a majority of Hanford and Savannah River waste streams, W is limited by spinel precipitation and settling in waste glass melters. Therefore, a fundamental understanding of spinel behavior is crucial for economy and the low-risk operation of HLW vitrification. The goal of this research is to develop a basic understanding of the dynamics of spinel formation and motion in velocity, temperature, and redox fields that are characteristic for the glass-melting process. This goal is being achieved by directly studying spinel formation and settling in molten glass and by developing a mathematical tool for predicting the spinel behavior and accumulation rate in the melter. The main potential benefit of this study is achieving a lower waste-glass volume, which translates into a shorter cleanup time, a smaller processing facility, a smaller repository space, and, hence, a reduced investment of time and money to reach acceptable technical risks. Additional benefits include (1) more accurately assessing sensible limits for problem constituents (such as chromium) in the melter feed, (2) reducing the blending requirements, and (3) comparing cost and risk with other options (pretreatment, blending or diluting the waste) to determine the best path forward. The results of this study will allow alternate melter designs and operating conditions to be evaluated. The study will also address the option of removing the settled sludge from the melter.

  6. Glass phase in municipal and industrial waste incineration bottom ashes

    NASA Astrophysics Data System (ADS)

    Rafał Kowalski, Piotr; Michalik, Marek

    2015-04-01

    Waste incineration bottom ash is a material with rising significance in waste streams in numerous countries. Even if some part of them is now used as raw materials the great amount is still landfilled. High temperature of thermal processes (>1000°C) together with fast cooling results in high content of glass in bottom ash. Its chemical composition is influenced by various factors like composition of raw wastes and used incineration technique. Most of bottom ash grains are composed of glass with large amount of mineral phases and also metallic constituents embedded into it. Glass susceptibility for alteration processes together with the characteristics of glass-based grains can bring environmental risk in time of improper or long term storage on landfill site. In this study bottom ashes from thermal treatment of municipal and industrial (including hazardous and medical) wastes were studied to determine glass content, its chemical composition with emphasis on metal content (especially potentially hazardous) and its relations to metallic components of grains. Samples were collected from two thermal treatment plants in Poland. Qualitative and quantitative X-ray diffraction (XRD) analyses were used for determination of mineral composition of studied samples. Rietveld method and addition of internal standard for determination of amorphous phase content were used. Scanning electron microscopy fitted with energy dispersive spectrometry (SEM-EDS) were used for detailed analysis of glass and glass associated phases. Waste incineration bottom ash is a multi-components material rich in amorphous phase. It dominant part is represented by Si-rich glass. It is a main component of bottom ash grains but it contains minerals present in large quantities and also various forms of metallic elements. Glass within grains is often porous and cracked. In bottom ashes from thermal treatment of municipal wastes ~ 45-55 wt % of amorphous phase were present, mostly in form of glass with high

  7. Investigation of waste glass pouring behavior over a knife edge

    SciTech Connect

    Ebadian, M.A.

    1998-01-01

    The development of vitrification technology for converting radioactive waste into a glass solid began in the early 1960s. Some problems encountered in the vitrification process are still waiting for a solution. One of them is wicking. During pouring, the glass stream flows down the wall of the pour spout until it reaches an angled cut in the wall. At this point, the stream is supposed to break cleanly away from the wall of the pour spout and fall freely into the canister. However, the glass stream is often pulled toward the wall and does not always fall into the canister, a phenomenon known as wicking. Phase 1 involves the assembly, construction, and testing of a melter capable of supplying molten glass at operational flow rates over a break-off point knife edge. Phase 2 will evaluate the effects of glass and pour spout temperatures as well as glass flow rates on the glass flow behavior over the knife edge. Phase 3 will identify the effects on wicking resulting from varying the knife edge diameter and height as well as changing the back-cut angle of the knife edge. The following tasks were completed in FY97: Design the experimental system for glass melting and pouring; Acquire and assemble the melter system; and Perform initial research work.

  8. Disposition of actinides released from high-level waste glass

    SciTech Connect

    Ebert, W.L.; Bates, J.K.; Buck, E.C.; Gong, M.; Wolf, S.F.

    1994-05-01

    A series of static leach tests was conducted using glasses developed for vitrifying tank wastes at the Savannah River Site to monitor the disposition of actinide elements upon corrosion of the glasses. In these tests, glasses produced from SRL 131 and SRL 202 frits were corroded at 90{degrees}C in a tuff groundwater. Tests were conducted using crushed glass at different glass surface area-to-solution volume (S/V) ratios to assess the effect of the S/V on the solution chemistry, the corrosion of the glass, and the disposition of actinide elements. Observations regarding the effects of the S/V on the solution chemistry and the corrosion of the glass matrix have been reported previously. This paper highlights the solution analyses performed to assess how the S/V used in a static leach test affects the disposition of actinide elements between fractions that are suspended or dissolved in the solution, and retained by the altered glass or other materials.

  9. Radiation and Thermal Ageing of Nuclear Waste Glass

    SciTech Connect

    Weber, William J

    2014-01-01

    The radioactive decay of fission products and actinides incorporated into nuclear waste glass leads to self-heating and self-radiation effects that may affect the stability, structure and performance of the glass in a closed system. Short-lived fission products cause significant self-heating for the first 600 years. Alpha decay of the actinides leads to self-radiation damage that can be significant after a few hundred years, and over the long time periods of geologic disposal, the accumulation of helium and radiation damage from alpha decay may lead to swelling, microstructural evolution and changes in mechanical properties. Four decades of research on the behavior of nuclear waste glass are reviewed.

  10. Demonstration of sulfur solubility determinations in high waste loading, low-activity waste glasses

    SciTech Connect

    Fox, K. M.

    2016-04-25

    A method recommended by Pacific Northwest National Laboratory (PNNL) for sulfate solubility determinations in simulated low-activity waste glasses was demonstrated using three compositions from a recent Hanford high waste loading glass study. Sodium and sulfate concentrations in the glasses increased after each re-melting step. Visual observations of the glasses during the re-melting process reflected the changes in composition. The measured compositions showed that the glasses met the targeted values. The amount of SO3 retained in the glasses after washing was relatively high, ranging from 1.6 to 2.6 weight percent (wt %). Measured SnO2 concentrations were notably low in all of the study glasses. The composition of the wash solutions should be measured in future work to determine whether SnO2 is present with the excess sulfate washed from the glass. Increases in batch size and the amount of sodium sulfate added did not have a measureable impact on the amount of sulfate retained in the glass, although this was tested for only a single glass composition. A batch size of 250 g and a sodium sulfate addition targeting 7 wt %, as recommended by PNNL, will be used in future experiments.

  11. Control of high level radioactive waste-glass melters

    SciTech Connect

    Bickford, D.F.; Choi, A.S.

    1991-01-01

    Slurry Fed Melters (SFM) are being developed in the United States, Europe and Japan for the conversion of high-level radioactive waste to borosilicate glass for permanent disposal. The high transition metal, noble metal, nitrate, organic, and sulfate contents of these wastes lead to unique melter redox control requirements. Pilot waste-glass melter operations have indicated the possibility of nickel sulfide or noble-metal fission-product accumulation on melter floors, which can lead to distortion of electric heating patterns, and decrease melter life. Sulfide formation is prevented by control of the redox chemistry of the melter feed. The redox state of waste-glass melters is determined by balance between the reducing potential of organic compounds in the feed, and the oxidizing potential of gases above the melt, and nitrates and polyvalent elements in the waste. Semiquantitative models predicting limitations of organic content have been developed based on crucible testing. Computerized thermodynamic computations are being developed to predict the sequence and products of redox reactions and is assessing process variations. Continuous melter test results have been compared to improved computer staged-thermodynamic-models of redox behavior. Feed chemistry control to prevent sulfide and moderate noble metal accumulations are discussed. 17 refs., 3 figs.

  12. Recovery of fissile materials from plutonium residues, miscellaneous spent nuclear fuel, and uranium fissile wastes

    SciTech Connect

    Forsberg, C.W.

    1997-03-01

    A new process is proposed that converts complex feeds containing fissile materials into a chemical form that allows the use of existing technologies (such as PUREX and ion exchange) to recover the fissile materials and convert the resultant wastes to glass. Potential feed materials include (1) plutonium scrap and residue, (2) miscellaneous spent nuclear fuel, and (3) uranium fissile wastes. The initial feed materials may contain mixtures of metals, ceramics, amorphous solids, halides, and organics. 14 refs., 4 figs.

  13. Alternative design concept for the second Glass Waste Storage Building

    SciTech Connect

    Rainisch, R.

    1992-10-01

    This document presents an alternative design concept for storing canisters filled with vitrified waste produced at the Defense Waste Processing Facility (DWPF). The existing Glass Waste Storage Building (GWSB1) has the capacity to store 2,262 canisters and is projected to be completely filled by the year 2000. Current plans for glass waste storage are based on constructing a second Glass Waste Storage Building (GWSB2) once the existing Glass Waste Storage Building (GWSB1) is filled to capacity. The GWSB2 project (Project S-2045) is to provide additional storage capacity for 2,262 canisters. This project was initiated with the issue of a basic data report on March 6, 1989. In response to the basic data report Bechtel National, Inc. (BNI) prepared a draft conceptual design report (CDR) for the GWSB2 project in April 1991. In May 1991 WSRC Systems Engineering issued a revised Functional Design Criteria (FDC), the Rev. I document has not yet been approved by DOE. This document proposes an alternative design for the conceptual design (CDR) completed in April 1991. In June 1992 Project Management Department authorized Systems Engineering to further develop the proposed alternative design. The proposed facility will have a storage capacity for 2,268 canisters and will meet DWPF interim storage requirements for a five-year period. This document contains: a description of the proposed facility; a cost estimate of the proposed design; a cost comparison between the proposed facility and the design outlined in the FDC/CDR; and an overall assessment of the alternative design as compared with the reference FDC/CDR design.

  14. Effects of rocks and backfill materials on waste glass leaching

    SciTech Connect

    Ishiguro, K.; Sasaki, N.; Kashihara, H.; Yamamoto, M.

    1986-12-31

    Extensive studies have been made on the interactions between a waste glass and repository materials under static conditions. One of the PNC reference glasses was leached in the solution prepared from water in contact with crushed granite, tuff, diabase and backfill materials such as bentonite and zeolite. The leachant solutions except for some bentonite solutions reduced the glass leach rate compared with that measured in distilled water. The extent of the reduction was a function of silicon concentration in solution. The bentonite solutions enhanced the glass dissolution rate by a factor of 2 to 3 at low bentonite/water ratios but the effect was found to be less important at high bentonite/water ratios and in the long-term experiment. Addition of granite and zeolite to the bentonite solutions decreased the leach rate below the value measured in distilled water.

  15. Proceedings of Symposium on Utilization of Waste Glass in Secondary Products

    NASA Technical Reports Server (NTRS)

    1973-01-01

    Papers are reported which were presented at the conference on waste glass recovery and re-use in secondary products. The uses considered include: road surfacing, asphaltic concretes, road construction, terrazzo, cement concrete, pozzolan, glass wool, glass-polymer composites, and tiles. Problems of recycling glass in remote areas, and the economics and markets for secondary glass products are discussed.

  16. Dilute condition corrosion behavior of glass-ceramic waste form

    SciTech Connect

    Crum, Jarrod V.; Neeway, James J.; Riley, Brian J.; Zhu, Zihua; Olszta, Matthew J.; Tang, Ming

    2016-08-11

    Borosilicate glass-ceramics are being developed to immobilize high-level waste generated by aqueous reprocessing into a stable waste form. The corrosion behavior of this multiphase waste form is expected to be complicated by multiple phases and crystal-glass interfaces. A modified single-pass flow-through test was performed on polished monolithic coupons at a neutral pH (25 °C) and 90 °C for 33 d. The measured glass corrosion rates by micro analysis in the samples ranged from 0.019 to 0.29 g m-2 d-1 at a flow rate per surface area = 1.73 × 10-6 m s-1. The crystal phases (oxyapatite and Ca-rich powellite) corroded below quantifiable rates, by micro analysis. While, Ba-rich powellite corroded considerably in O10 sample. The corrosion rates of C1 and its replicate C20 were elevated an order of magnitude by mechanical stresses at crystal-glass interface caused by thermal expansion mismatch during cooling and unique morphology (oxyapatite clustering).

  17. Dilute condition corrosion behavior of glass-ceramic waste form

    DOE PAGES

    Crum, Jarrod V.; Neeway, James J.; Riley, Brian J.; ...

    2016-08-11

    Borosilicate glass-ceramics are being developed to immobilize high-level waste generated by aqueous reprocessing into a stable waste form. The corrosion behavior of this multiphase waste form is expected to be complicated by multiple phases and crystal-glass interfaces. A modified single-pass flow-through test was performed on polished monolithic coupons at a neutral pH (25 °C) and 90 °C for 33 d. The measured glass corrosion rates by micro analysis in the samples ranged from 0.019 to 0.29 g m-2 d-1 at a flow rate per surface area = 1.73 × 10-6 m s-1. The crystal phases (oxyapatite and Ca-rich powellite) corrodedmore » below quantifiable rates, by micro analysis. While, Ba-rich powellite corroded considerably in O10 sample. The corrosion rates of C1 and its replicate C20 were elevated an order of magnitude by mechanical stresses at crystal-glass interface caused by thermal expansion mismatch during cooling and unique morphology (oxyapatite clustering).« less

  18. Dilute condition corrosion behavior of glass-ceramic waste form

    NASA Astrophysics Data System (ADS)

    Crum, Jarrod V.; Neeway, James J.; Riley, Brian J.; Zhu, Zihua; Olszta, Matthew J.; Tang, Ming

    2016-12-01

    Borosilicate glass-ceramics are being developed to immobilize high-level waste generated by aqueous reprocessing into a stable waste form. The corrosion behavior of this multiphase waste form is expected to be complicated by multiple phases and crystal-glass interfaces. A modified single-pass flow-through test was performed on polished monolithic coupons at a neutral pH (25 °C) and 90 °C for 33 d. The measured glass corrosion rates by micro analysis in the samples ranged from 0.019 to 0.29 g m-2 d-1 at a flow rate per surface area = 1.73 × 10-6 m s-1. The crystal phases (oxyapatite and Ca-rich powellite) corroded below quantifiable rates, by micro analysis. While, Ba-rich powellite corroded considerably in O10 sample. The corrosion rates of C1 and its replicate C20 were elevated an order of magnitude by mechanical stresses at crystal-glass interface caused by thermal expansion mismatch during cooling and unique morphology (oxyapatite clustering).

  19. Modelling the sulfate capacity of simulated radioactive waste borosilicate glasses

    SciTech Connect

    Bingham, Paul A.; Vaishnav, Shuchi; Forder, Sue D.; Scrimshire, Alex; Jaganathan, Balaasaran; Rohini, Jijy; Marra, James C.; Fox, Kevin M.; Pierce, Eric M.; Workman, Phyllis; Vienna, John D.

    2016-11-10

    In this paper, the capacity of simulated high-level radioactive waste borosilicate glasses to incorporate sulfate has been studied as a function of glass composition. Combined Raman, 57Fe Mössbauer and literature evidence supports the attribution of coordination numbers and oxidation states of constituent cations for the purposes of modelling, and results confirm the validity of correlating sulfate incorporation in multicomponent borosilicate radioactive waste glasses with different models. A strong compositional dependency is observed and this can be described by an inverse linear relationship between incorporated sulfate (mol% SO42-) and total cation field strength index of the glass, Σ(z/a2), with a high goodness-of-fit (R2 ≈ 0.950). Similar relationships are also obtained if theoretical optical basicity, Λth (R2 ≈ 0.930) or non-bridging oxygen per tetrahedron ratio, NBO/T (R2 ≈ 0.919), are used. Finally, results support the application of these models, and in particular Σ(z/a2), as predictive tools to aid the development of new glass compositions with enhanced sulfate capacities.

  20. Glass Formulation Development for INEEL Sodium-Bearing Waste

    SciTech Connect

    Vienna, John D.; Buchmiller, William C.; Crum, Jarrod V.; Graham, Dennis D.; Kim, Dong-Sang; Macisaac, Brett D.; Schweiger, Michael J.; Peeler, David K.; Edwards, Tommy B.; Reamer, Irene A.; Workman, R. J.

    2002-08-01

    Studies were performed to develop and test a glass formulation for immobilization of sodium-bearing waste (SBW). SBW is a high soda, acid high activity waste stored at the INEEL in 10 underground tanks. It was determined in previous studies that SBW?s sulfur content dictates the its loading in borosilicate glasses to be melted by currently assumed processes. If the sulfur content (which is ~4.5 mass% SO3 on a non-volatile oxide basis in SBW) of the melter feed is too high then a molten alkali sulfate containing salt phase accumulates on the melt surface. The avoidance of salt accumulation during the melter process and the maximization of sulfur incorporation into the glass melt were the main focus of this development work. A glass was developed for 20 mass% SBW (on a non-volatile oxide basis), which contained 0.91 mass% SO3, that met all the processing and product quality constraint determined for SBW vitrification at a planned INEEL treatment plant?SBW-22-20. This report summarizes the formulation efforts and presents the data developed on a series of glasses with simulated SBW. Summary

  1. Modelling the sulfate capacity of simulated radioactive waste borosilicate glasses

    DOE PAGES

    Bingham, Paul A.; Vaishnav, Shuchi; Forder, Sue D.; ...

    2016-11-10

    In this paper, the capacity of simulated high-level radioactive waste borosilicate glasses to incorporate sulfate has been studied as a function of glass composition. Combined Raman, 57Fe Mössbauer and literature evidence supports the attribution of coordination numbers and oxidation states of constituent cations for the purposes of modelling, and results confirm the validity of correlating sulfate incorporation in multicomponent borosilicate radioactive waste glasses with different models. A strong compositional dependency is observed and this can be described by an inverse linear relationship between incorporated sulfate (mol% SO42-) and total cation field strength index of the glass, Σ(z/a2), with a highmore » goodness-of-fit (R2 ≈ 0.950). Similar relationships are also obtained if theoretical optical basicity, Λth (R2 ≈ 0.930) or non-bridging oxygen per tetrahedron ratio, NBO/T (R2 ≈ 0.919), are used. Finally, results support the application of these models, and in particular Σ(z/a2), as predictive tools to aid the development of new glass compositions with enhanced sulfate capacities.« less

  2. Using of borosilicate glass waste as a cement additive

    NASA Astrophysics Data System (ADS)

    Han, Weiwei; Sun, Tao; Li, Xinping; Sun, Mian; Lu, Yani

    2016-08-01

    Borosilicate glass waste is investigated as a cement additive in this paper to improve the properties of cement and concrete, such as setting time, compressive strength and radiation shielding. The results demonstrate that borosilicate glass is an effective additive, which not only improves the radiation shielding properties of cement paste, but also shows the irradiation effect on the mechanical and optical properties: borosilicate glass can increase the compressive strength and at the same time it makes a minor impact on the setting time and main mineralogical compositions of hydrated cement mixtures; and when the natural river sand in the mortar is replaced by borosilicate glass sand (in amounts from 0% to 22.2%), the compressive strength and the linear attenuation coefficient firstly increase and then decrease. When the glass waste content is 14.8%, the compressive strength is 43.2 MPa after 28 d and the linear attenuation coefficient is 0.2457 cm-1 after 28 d, which is beneficial for the preparation of radiation shielding concrete with high performances.

  3. Natural glass analogues to alteration of nuclear waste glass: A review and recommendations for further study

    SciTech Connect

    McKenzie, W.F.

    1990-01-01

    The purpose of this report is to review previous work on the weathering of natural glasses; and to make recommendations for further work with respect to studying the alteration of natural glasses as it relates quantifying rates of dissolution. the first task was greatly simplified by the published papers of Jercinovic and Ewing (1987) and Byers, Jercinovic, and Ewing (1987). The second task is obviously the more difficult of the two and the author makes no claim of completeness in this regard. Glasses weather in the natural environment by reacting with aqueous solutions producing a rind of secondary solid phases. It had been proposed by some workers that the thickness of this rind is a function of the age of the glass and thus could be used to estimate glass dissolution rates. However, Jercinovic and Ewing (1987) point out that in general the rind thickness does not correlate with the age of the glass owing to the differences in time of contact with the solution compared to the actual age of the sample. It should be noted that the rate of glass dissolution is also a function of the composition of both the glass and the solution, and the temperature. Quantification of the effects of these parameters (as well as time of contact with the aqueous phase and flow rates) would thus permit a prediction of the consequences of glass-fluid interactions under varying environmental conditions. Defense high- level nuclear waste (DHLW), consisting primarily of liquid and sludge, will be encapsulated by and dispersed in a borosilicate glass before permanent storage in a HLW repository. This glass containing the DHLW serves to dilute the radionuclides and to retard their dispersion into the environment. 318 refs.

  4. Chemical durability of Savannah River Plant waste glass as a function of waste loading

    SciTech Connect

    Rankin, W D; Wicks, G G

    1982-01-01

    The leachability of Savannah River Plant (SRP) waste forms was assessed for glass containing up to 50 wt % simulated waste oxides. Leach tests included standard MCC-1 static tests and pH-buffered solution experiments. An integrated approach combining leachate solution analysis with both bulk and surface analyses was used to study waste glass corrosion as a function of waste loading. Leachate solutions were analyzed by inductively coupled plasma spectroscopy and atomic absorption. Bulk and surface analyses were performed using optical microscopy, wide angle x-ray diffraction, scanning electron microscopy, x-ray energy spectroscopy, and electron microprobe analysis. Scouting tests on key processing and product parameters, such as viscosity, electrical resistivity, and density were also performed. Results of this study show that the durability of SRP waste glass improves due to the presence of the waste, for waste loadings up to 50 wt % because of the formation of protective surface layers. In addition, the data indicate that the practical limit of waste loading will be determined not by chemical durability of the product, but by processing considerations.

  5. Using caprolactam waste products in the production of glass articles

    SciTech Connect

    Min'ko, N.I.; Sabitov, S.S.; Belousov, Yu.L.; Chabot'ko, M.B.; Onishchuk, V.I.

    1986-09-01

    This paper describes the recovery of sodium carbonates from the waste incurred in the production of caprolactam. The process involves the pyrolysis of sodium salts of dicarboxylic acids--primarily adipic acid--and the subsequent purification of the resulting sodium carbonates and their incorporation into the manufacture of glass. The contribution of the carbonates to the glass falls chiefly in the domain of improving the working properties during manufacture and in the production of glassware whose light transmission properties are not a priority.

  6. Cogeneration from glass furnace waste heat recovery

    SciTech Connect

    Hnat, J.G.; Cutting, J.C.; Patten, J.S.

    1982-06-01

    In glass manufacturing 70% of the total energy utilized is consumed in the melting process. Three basic furnaces are in use: regenerative, recuperative, and direct fired design. The present paper focuses on secondary heat recovery from regenerative furnaces. A diagram of a typical regenerative furnace is given. Three recovery bottoming cycles were evaluated as part of a comparative systems analysis: steam Rankine Cycle (SRC), Organic Rankine Cycle (ORC), and pressurized Brayton cycle. Each cycle is defined and schematicized. The net power capabilities of the three different systems are summarized. Cost comparisons and payback period comparisons are made. Organic Rankine cycle provides the best opportunity for cogeneration for all the flue gas mass flow rates considered. With high temperatures, the Brayton cycle has the shortest payback period potential, but site-specific economics need to be considered.

  7. Helium solubility in SON68 nuclear waste glass

    SciTech Connect

    Fares, Toby; Peuget, Sylvain; Bouty, Olivier; Broudic, Veronique; Maugeri, Emilio; Bes, Rene; Jegou, Christophe; Chamssedine, Fadel; Sauvage, Thierry; Deschanels, Xavier

    2012-12-15

    Helium behavior in a sodium borosilicate glass (SON68) dedicated to the immobilization of high-level nuclear waste is examined. Two experimental approaches on nonradioactive glass specimens are implemented: pressurized helium infusion experiments and {sup 3}He ion implantation experiments. The temperature variation of helium solubility in SON68 glass was determined and analyzed with the harmonic oscillator model to determine values of the energy of interaction E(0) at the host sites (about -4000 J/mol), the vibration frequency (about 1.7 x 10{sup 11} s{sup -1}), and the density of solubility sites (2.2 x 10{sup 21} sites cm{sup -3}). The implantation experiments show that a non diffusive transport phenomenon (i.e., athermal diffusion) is involved in the material when the helium concentration exceeds 2.3 x 10{sup 21} He cm{sup -3}, and thus probably as soon as it exceeds the density of solubility sites accessible to helium in the glass. We propose that this transport mechanism could be associated with the relaxation of the stress gradient induced by the implanted helium profile, which is favored by the glass damage. Microstructural characterization by TEM and ESEM of glass specimens implanted with high helium concentrations showed a homogeneous microstructure free of bubbles, pores, or cracking at a scale of 10 nm. (authors)

  8. Durability of Waste Glass Flax Fiber Reinforced Mortar

    NASA Astrophysics Data System (ADS)

    Aly, M.; Hashmi, M. S. J.; Olabi, A. G.; Messeiry, M.

    2011-01-01

    The main concern for natural fibre reinforced mortar composites is the durability of the fibres in the alkaline environment of cement. The composites may undergo a reduction in strength as a result of weakening of the fibres by a combination of alkali attack and fibre mineralisation. In order to enhance the durability of natural fiber reinforced cement composites several approaches have been studied including fiber impregnation, sealing of the matrix pore system and reduction of matrix alkalinity through the use of pozzolanic materials. In this study waste glass powder was used as a pozzolanic additive to improve the durability performance of flax fiber reinforced mortar (FFRM). The durability of the FFRM was studied by determining the effects of ageing in water and exposure to wetting and drying cycles; on the microstructures and flexural behaviour of the composites. The mortar tests demonstrated that the waste glass powder has significant effect on improving the durability of FFRM.

  9. Durability of waste glass flax fiber reinforced mortar

    SciTech Connect

    Aly, M.; Hashmi, M. S. J.; Olabi, A. G.; Messeiry, M.

    2011-01-17

    The main concern for natural fibre reinforced mortar composites is the durability of the fibres in the alkaline environment of cement. The composites may undergo a reduction in strength as a result of weakening of the fibres by a combination of alkali attack and fibre mineralisation. In order to enhance the durability of natural fiber reinforced cement composites several approaches have been studied including fiber impregnation, sealing of the matrix pore system and reduction of matrix alkalinity through the use of pozzolanic materials. In this study waste glass powder was used as a pozzolanic additive to improve the durability performance of flax fiber reinforced mortar (FFRM). The durability of the FFRM was studied by determining the effects of ageing in water and exposure to wetting and drying cycles; on the microstructures and flexural behaviour of the composites. The mortar tests demonstrated that the waste glass powder has significant effect on improving the durability of FFRM.

  10. Low sintering temperature glass waste forms for sequestering radioactive iodine

    DOEpatents

    Nenoff, Tina M.; Krumhansl, James L.; Garino, Terry J.; Ockwig, Nathan W.

    2012-09-11

    Materials and methods of making low-sintering-temperature glass waste forms that sequester radioactive iodine in a strong and durable structure. First, the iodine is captured by an adsorbant, which forms an iodine-loaded material, e.g., AgI, AgI-zeolite, AgI-mordenite, Ag-silica aerogel, ZnI.sub.2, CuI, or Bi.sub.5O.sub.7I. Next, particles of the iodine-loaded material are mixed with powdered frits of low-sintering-temperature glasses (comprising various oxides of Si, B, Bi, Pb, and Zn), and then sintered at a relatively low temperature, ranging from 425.degree. C. to 550.degree. C. The sintering converts the mixed powders into a solid block of a glassy waste form, having low iodine leaching rates. The vitrified glassy waste form can contain as much as 60 wt % AgI. A preferred glass, having a sintering temperature of 500.degree. C. (below the silver iodide sublimation temperature of 500.degree. C.) was identified that contains oxides of boron, bismuth, and zinc, while containing essentially no lead or silicon.

  11. Analyses of SRS waste glass buried in granite in Sweden and salt in the United States

    SciTech Connect

    Williams, J.P.; Wicks, G.G.; Clark, D.E.; Lodding, A.R.

    1991-12-31

    Simulated Savannah River Site (SRS) waste glass forms have been buried in the granite geology of the Stirpa mine in Sweden for two years. Analyses of glass surfaces provided a measure of the performance of the waste glasses as a function of time. Similar SRS waste glass compositions have also been buried in salt at the WIPP facility in Carlsbad, New Mexico for a similar time period. Analyses of the SRS waste glasses buried in-situ in granite will be presented and compared to the performance of these same compositions buried in salt at WIPP.

  12. Analyses of SRS waste glass buried in granite in Sweden and salt in the United States

    SciTech Connect

    Williams, J.P. ); Wicks, G.G. ); Clark, D.E. ); Lodding, A.R. )

    1991-01-01

    Simulated Savannah River Site (SRS) waste glass forms have been buried in the granite geology of the Stirpa mine in Sweden for two years. Analyses of glass surfaces provided a measure of the performance of the waste glasses as a function of time. Similar SRS waste glass compositions have also been buried in salt at the WIPP facility in Carlsbad, New Mexico for a similar time period. Analyses of the SRS waste glasses buried in-situ in granite will be presented and compared to the performance of these same compositions buried in salt at WIPP.

  13. The relationship between glass viscosity and composition: A first principles model for vitrification of nuclear waste

    SciTech Connect

    Jantzen, C.M.

    1990-12-31

    The Defense Waste Processing Facility will incorporate high-level liquid waste into borosilicate glass for stabilization and permanent disposal in a geologic repository. The viscosity of the melt determines the rate of melting of the raw feed, the rate of gas bubble release due to foaming and fining, the rate of homogenization, and thus, the quality of the glass produced. The viscosity of the glass is in turn, a function of both glass composition and temperature. A model describing the viscosity dependence on composition, temperature, and glass structure (bonding) has been derived for glasses ranging from pure frits to frit plus 35 wt % simulated waste. 17 refs., 37 figs.

  14. The relationship between glass viscosity and composition: A first principles model for vitrification of nuclear waste

    SciTech Connect

    Jantzen, C.M.

    1990-01-01

    540The Defense Waste Processing Facility will incorporate high-level liquid waste into borosilicate glass for stabilization and permanent disposal in a geologic repository. The viscosity of the melt determines the rate of melting of the raw feed, the rate of gas bubble release due to foaming and fining, the rate of homogenization, and thus, the quality of the glass produced. The viscosity of the glass is in turn, a function of both glass composition and temperature. A model describing the viscosity dependence on composition, temperature, and glass structure (bonding) has been derived for glasses ranging from pure frits to frit plus 35 wt % simulated waste. 17 refs., 37 figs.

  15. Examining the role of canister cooling conditions on the formation of nepheline from nuclear waste glasses

    SciTech Connect

    Christian, J. H.

    2015-09-01

    Nepheline (NaAlSiO₄) crystals can form during slow cooling of high-level waste (HLW) glass after it has been poured into a waste canister. Formation of these crystals can adversely affect the chemical durability of the glass. The tendency for nepheline crystallization to form in a HLW glass increases with increasing concentrations of Al₂O₃ and Na₂O.

  16. Waste vitrification: prediction of acceptable compositions in a lime-soda-silica glass-forming system

    SciTech Connect

    Gilliam, T.M.; Jantzen, C.M.

    1996-10-01

    A model is presented based upon calculated bridging oxygens which allows the prediction of the region of acceptable glass compositions for a lime-soda-silica glass-forming system containing mixed waste. The model can be used to guide glass formulation studies (e.g., treatability studies) or assess the applicability of vitrification to candidate waste streams.

  17. Combined Waste Form Cost Trade Study

    SciTech Connect

    Dirk Gombert; Steve Piet; Timothy Trickel; Joe Carter; John Vienna; Bill Ebert; Gretchen Matthern

    2008-11-01

    A new generation of aqueous nuclear fuel reprocessing, now in development under the auspices of the DOE Office of Nuclear Energy (NE), separates fuel into several fractions, thereby partitioning the wastes into groups of common chemistry. This technology advance enables development of waste management strategies that were not conceivable with simple PUREX reprocessing. Conventional wisdom suggests minimizing high level waste (HLW) volume is desirable, but logical extrapolation of this concept suggests that at some point the cost of reducing volume further will reach a point of diminishing return and may cease to be cost-effective. This report summarizes an evaluation considering three groupings of wastes in terms of cost-benefit for the reprocessing system. Internationally, the typical waste form for HLW from the PUREX process is borosilicate glass containing waste elements as oxides. Unfortunately several fission products (primarily Mo and the noble metals Ru, Rh, Pd) have limited solubility in glass, yielding relatively low waste loading, producing more glass, and greater disposal costs. Advanced separations allow matching the waste form to waste stream chemistry, allowing the disposal system to achieve more optimum waste loading with improved performance. Metals can be segregated from oxides and each can be stabilized in forms to minimize the HLW volume for repository disposal. Thus, a more efficient waste management system making the most effective use of advanced waste forms and disposal design for each waste is enabled by advanced separations and how the waste streams are combined. This trade-study was designed to juxtapose a combined waste form baseline waste treatment scheme with two options and to evaluate the cost-benefit using available data from the conceptual design studies supported by DOE-NE.

  18. PUREX/UO3 Facilities deactivation lessons learned history

    SciTech Connect

    Gerber, M.S.

    1996-09-19

    objectives of the project in mind can guide decisions that reduce risks with minimal manipulation of physical materials, minimal waste generation, streamline regulations and safety requirements where possible, and separate the facility from ongoing entanglements with operating systems. Thus, the ``parked car`` state is achieved quickly and directly. The PUREX Deactivation Lessons Learned History was first issued in January 1995. Since then, several key changes have occurred in the project, making it advisable to revise and update the document. This document is organized with the significant lessons learned captured at the end of each section, and then recounted in Section 11.0, ``Lessons Consolidated.`` It is hoped and believed that the lessons learned on the PUREX Deactivation Project will have value to other facilities both inside and outside the DOE complex.

  19. Assessment of water/glass interactions in waste glass melter operation

    SciTech Connect

    Postma, A.K.; Chapman, C.C.; Buelt, J.L.

    1980-04-01

    A study was made to assess the possibility of a vapor explosion in a liquid-fed glass melter and during off-standard conditions for other vitrification processes. The glass melter considered is one designed for the vitrification of high-level nuclear wastes and is comprised of a ceramic-lined cavity with electrodes for joule heating and processing equipment required to add feed and withdraw glass. Vapor explosions needed to be considered because experience in other industrial processes has shown that violent interactions can occur if a hot liquid is mixed with a cooler, vaporizable liquid. Available experimental evidence and theoretical analyses indicate that destructive glass/water interactions are low probability events, if they are possible at all. Under standard conditions, aspects of liquid-fed melter operation which work against explosive interactions include: (1) the aqueous feed is near its boiling point; (2) the feed contains high concentrations of suspended particles; (3) molten glass has high viscosity (greater than 20 poise); and (4) the glass solidifies before film boiling can collapse. While it was concluded that vapor explosions are not expected in a liquid-fed melter, available information does not allow them to be ruled out altogether. Several precautionary measures which are easily incorporated into melter operation procedures were identified and additional experiments were recommended.

  20. Composition and property measurements for PHA Phase 4 glasses

    SciTech Connect

    Edwards, T.B.

    2000-01-25

    The results presented in this report are for nine Precipitate Hydrolysis Aqueous (PHA) Phase 4 glasses. Three of the glasses contained HM sludge at 22, 26, and 30 wt% respectively, 10 wt% PHA and 1.25 wt% monosodium titanate (MST), all on an oxide basis. The remaining six glasses were selected from the Phase 1 and Phase 2 studies (Purex sludge) but with an increased amount of MST. The high-end target for MST of 2.5 wt% oxide was missed in Phases 1 and 2 due to {approximately}30 wt% water content of the MST. A goal of this Phase 4 study was to determine whether this increase in titanium concentration from the MST had any impact on glass quality or processibility. Two of the glasses, pha14c and pha15c, were rebatched and melted due to apparent batching errors with pha14 and pha15. The models currently in the Defense Waste Processing Facility's (DWPF) Product Composition Control System (PCCS) were used to predict durability, homogeneity, liquidus, and viscosity for these nine glasses. All of the HM glasses and half of the Purex glasses were predicted to be phase separated, and consequently prediction of glass durability is precluded with the cument models for those glasses that failed the homogeneity constraint. If one may ignore the homogeneity constraint, the measured durabilities were within the 95% prediction limits of the model. Further efforts will be required to resolve this issue on phase separation (inhomogeneity). The liquidus model predicted unacceptable liquidus temperatures for four of the nine glasses. The approximate, bounding liquidus temperatures measured for all had upper limits of 1,000 C or less. Given the fact that liquidus temperatures were only approximated, the 30 wt% loading of Purex may be near or at the edge of acceptability for liquidus. The measured viscosities were close to the predictions of the model. For the Purex glasses, pha12c and pha15c, the measured viscosities of 28 and 23 poise, respectively, indicate that DWPF processing may be

  1. Method for predicting cracking in waste glass canisters

    SciTech Connect

    Faletti, D.W.; Ethridge, L.J.

    1986-08-01

    A correlation has been developed that predicts the surface area created by cracking to within the accuracy of the existing data. The correlation is a simple linear equation; the surface area can be computed from a knowledge of the steady-state radial temperature difference and the radial temperature difference when the glass centerline temperature was at 500/sup 0/C. This correlation should be easy to use for waste glass canister applications since, in many cases, a two-dimensional heat transfer analysis can be used to determine the radial temperature differences. Although the correlation is useful for scoping purposes, there is a need to validate the correlation against additional canister cracking data, particularly in the case of stainless steel canisters. The use of Fiberfrax liners deserves serious consideration for use in stainless steel waste glass canisters. The amount of cracking is reduced because the liner eliminates the metal-glass interactions that produce significant stresses in the glass. Another less obvious, but very important, advantage of using Fiberfrax is that thermal shocking during decontamination and post-fill operations is reduced because of the liner's insulating capacity. More extensive studies to verify these results are recommended; canisters should be produced, under identical cooling conditions, that differ only in the use of liners. The data for any canister type are extremely sparse, and there is considerable uncertainty about the accuracy of the different methods that have been used to obtain surface area estimates. The comparative roles played by batch and continuous filling of the canisters also need to be clarified. There is a need for accurate thermal data to validate computer codes for determining the temperature histories of canisters. Suggestions for future cracking studies are given.

  2. Development of Crystal-Tolerant High-Level Waste Glasses

    SciTech Connect

    Matyas, Josef; Vienna, John D.; Schaible, Micah J.; Rodriguez, Carmen P.; Crum, Jarrod V.; Arrigoni, Alyssa L.; Tate, Rachel M.

    2010-12-17

    Twenty five glasses were formulated. They were batched from HLW AZ-101 simulant or raw chemicals and melted and tested with a series of tests to elucidate the effect of spinel-forming components (Ni, Fe, Cr, Mn, and Zn), Al, and noble metals (Rh2O3 and RuO2) on the accumulation rate of spinel crystals in the glass discharge riser of the high-level waste (HLW) melter. In addition, the processing properties of glasses, such as the viscosity and TL, were measured as a function of temperature and composition. Furthermore, the settling of spinel crystals in transparent low-viscosity fluids was studied at room temperature to access the shape factor and hindered settling coefficient of spinel crystals in the Stokes equation. The experimental results suggest that Ni is the most troublesome component of all the studied spinel-forming components producing settling layers of up to 10.5 mm in just 20 days in Ni-rich glasses if noble metals or a higher concentration of Fe was not introduced in the glass. The layer of this thickness can potentially plug the bottom of the riser, preventing glass from being discharged from the melter. The noble metals, Fe, and Al were the components that significantly slowed down or stopped the accumulation of spinel at the bottom. Particles of Rh2O3 and RuO2, hematite and nepheline, acted as nucleation sites significantly increasing the number of crystals and therefore decreasing the average crystal size. The settling rate of ≤10-μm crystal size around the settling velocity of crystals was too low to produce thick layers. The experimental data for the thickness of settled layers in the glasses prepared from AZ-101 simulant were used to build a linear empirical model that can predict crystal accumulation in the riser of the melter as a function of concentration of spinel-forming components in glass. The developed model predicts the thicknesses of accumulated layers quite well, R2 = 0.985, and can be become an efficient tool for the formulation

  3. U.S. program assessing nuclear waste disposal in space - A status report

    NASA Technical Reports Server (NTRS)

    Rice, E. E.; Priest, C. C.; Friedlander, A. L.

    1980-01-01

    Various concepts for the space disposal of nuclear waste are discussed, with attention given to the destinations now being considered (high earth orbit, lunar orbit, lunar surface, solar orbit, solar system escape, sun). Waste mixes are considered in the context of the 'Purex' (Plutonium and Uranium extraction) process and the potential forms for nuclear waste disposal (ORNL cermet, Boro-silicate glass, Metal matrix, Hot-pressed supercalcine) are described. Preliminary estimates of the energy required and the cost surcharge needed to support the space disposal of nuclear waste are presented (8 metric tons/year, requiring three Shuttle launches). When Purex is employed, the generated electrical energy needed to support the Shuttle launches is shown to be less than 1%, and the projected surcharge to electrical users is shown to be slightly more than two mills/kW-hour.

  4. Experimental Design for Hanford Low-Activity Waste Glasses with High Waste Loading

    SciTech Connect

    Piepel, Gregory F.; Cooley, Scott K.; Vienna, John D.; Crum, Jarrod V.

    2015-07-24

    This report discusses the development of an experimental design for the initial phase of the Hanford low-activity waste (LAW) enhanced glass study. This report is based on a manuscript written for an applied statistics journal. Appendices A, B, and E include additional information relevant to the LAW enhanced glass experimental design that is not included in the journal manuscript. The glass composition experimental region is defined by single-component constraints (SCCs), linear multiple-component constraints (MCCs), and a nonlinear MCC involving 15 LAW glass components. Traditional methods and software for designing constrained mixture experiments with SCCs and linear MCCs are not directly applicable because of the nonlinear MCC. A modification of existing methodology to account for the nonlinear MCC was developed and is described in this report. One of the glass components, SO3, has a solubility limit in glass that depends on the composition of the balance of the glass. A goal was to design the experiment so that SO3 would not exceed its predicted solubility limit for any of the experimental glasses. The SO3 solubility limit had previously been modeled by a partial quadratic mixture model expressed in the relative proportions of the 14 other components. The partial quadratic mixture model was used to construct a nonlinear MCC in terms of all 15 components. In addition, there were SCCs and linear MCCs. This report describes how a layered design was generated to (i) account for the SCCs, linear MCCs, and nonlinear MCC and (ii) meet the goals of the study. A layered design consists of points on an outer layer, and inner layer, and a center point. There were 18 outer-layer glasses chosen using optimal experimental design software to augment 147 existing glass compositions that were within the LAW glass composition experimental region. Then 13 inner-layer glasses were chosen with the software to augment the existing and outer

  5. SETTLING OF SPINEL IN A HIGH-LEVEL WASTE GLASS MELTER

    SciTech Connect

    Pavel Hrma; Pert Schill; Lubomir Nemec

    2002-01-07

    High-level nuclear waste is being vitrified, i.e., converted to a durable glass that can be stored in a safe repository for hundreds of thousands of years. Waste vitrification is accomplished in reactors called melters to which the waste is charged together with glass-forming additives. The mixture is electrically heated to a temperature as high as 1150 decrees C to create a melt that becomes glass on cooling.

  6. INTERNATIONAL STUDIES OF ENHANCED WASTE LOADING AND IMPROVED MELT RATE FOR HIGH ALUMINA CONCENTRATION NUCLEAR WASTE GLASSES

    SciTech Connect

    Fox, K; David Peeler, D; James Marra, J

    2008-09-11

    The goal of this study was to determine the impacts of glass compositions with high aluminum concentrations on melter performance, crystallization and chemical durability for Savannah River Site (SRS) and Hanford waste streams. Glass compositions for Hanford targeted both high aluminum concentrations in waste sludge and a high waste loading in the glass. Compositions for SRS targeted Sludge Batch 5, the next sludge batch to be processed in the Defense Waste Processing Facility (DWPF), which also has a relatively high aluminum concentration. Three frits were selected for combination with the SRS waste to evaluate their impact on melt rate. The glasses were melted in two small-scale test melters at the V. G. Khlopin Radium Institute. The results showed varying degrees of spinel formation in each of the glasses. Some improvements in melt rate were made by tailoring the frit composition for the SRS feeds. All of the Hanford and SRS compositions had acceptable chemical durability.

  7. Startup of Savannah River`s Defense Waste Processing Facility to produce radioactive glass

    SciTech Connect

    Bennett, W.M.

    1997-08-06

    The Savannah River Site (SRS) began production of radioactive glass in the Defense Waste Process Facility (DWPF) in 1996 following an extensive test program discussed earlier. Currently DWPF is operating in a `sludge only` mode to produce radioactive glass consisting of washed high-level waste sludge and glass frit. Future operations will produce radioactive glass consisting of washed high-level waste sludge, precipitated cesium, and glass frit. This paper provides an update of processing activities to date, operational problems encountered since entering radioactive operations, and the programs underway to solve them.

  8. Glass former composition and method for immobilizing nuclear waste using the same

    DOEpatents

    Cadoff, Laurence H.; Smith-Magowan, David B.

    1988-01-01

    An alkoxide glass former composition has silica-containing constituents present as solid particulates of a particle size of 0.1 to 0.7 micrometers in diameter in a liquid carrier phase substantially free of dissolved silica. The glass former slurry is resistant to coagulation and may contain other glass former metal constituents. The immobilization of nuclear waste employs the described glass former by heating the same to reduce the volume, mixing the same with the waste, and melting the resultant mixture to encapsulate the waste in the resultant glass.

  9. Development of glass vitrification at SRL as a waste treatment technique for nuclear weapon components

    SciTech Connect

    Coleman, J.T.; Bickford, D.F.

    1991-01-01

    This report discusses the development of vitrification for the waste treatment of nuclear weapons components at the Savannah River Site. Preliminary testing of surrogate nuclear weapon electronic waste shows that glass vitrification is a viable, robust treatment method.

  10. Development of glass vitrification at SRL as a waste treatment technique for nuclear weapon components

    SciTech Connect

    Coleman, J.T.; Bickford, D.F.

    1991-12-31

    This report discusses the development of vitrification for the waste treatment of nuclear weapons components at the Savannah River Site. Preliminary testing of surrogate nuclear weapon electronic waste shows that glass vitrification is a viable, robust treatment method.

  11. Performance Characteristics of Waste Glass Powder Substituting Portland Cement in Mortar Mixtures

    NASA Astrophysics Data System (ADS)

    Kara, P.; Csetényi, L. J.; Borosnyói, A.

    2016-04-01

    In the present work, soda-lime glass cullet (flint, amber, green) and special glass cullet (soda-alkaline earth-silicate glass coming from low pressure mercury-discharge lamp cullet and incandescent light bulb borosilicate glass waste cullet) were ground into fine powders in a laboratory planetary ball mill for 30 minutes. CEM I 42.5N Portland cement was applied in mortar mixtures, substituted with waste glass powder at levels of 20% and 30%. Characterisation and testing of waste glass powders included fineness by laser diffraction particle size analysis, specific surface area by nitrogen adsorption technique, particle density by pycnometry and chemical analysis by X-ray fluorescence spectrophotometry. Compressive strength, early age shrinkage cracking and drying shrinkage tests, heat of hydration of mortars, temperature of hydration, X-ray diffraction analysis and volume stability tests were performed to observe the influence of waste glass powder substitution for Portland cement on physical and engineering properties of mortar mixtures.

  12. Lead iron phosphate glass as a containment medium for disposal of high-level nuclear waste

    DOEpatents

    Boatner, Lynn A.; Sales, Brian C.

    1989-01-01

    Lead-iron phosphate glasses containing a high level of Fe.sub.2 O.sub.3 for use as a storage medium for high-level radioactive nuclear waste. By combining lead-iron phosphate glass with various types of simulated high-level nuclear waste, a highly corrosion resistant, homogeneous, easily processed glass can be formed. For corroding solutions at 90.degree. C., with solution pH values in the range between 5 and 9, the corrosion rate of the lead-iron phosphate nuclear waste glass is at least 10.sup.2 to 10.sup.3 times lower than the corrosion rate of a comparable borosilicate nuclear waste glass. The presence of Fe.sub.2 O.sub.3 in forming the lead-iron phosphate glass is critical. Lead-iron phosphate nuclear waste glass can be prepared at temperatures as low as 800.degree. C., since they exhibit very low melt viscosities in the 800.degree. to 1050.degree. C. temperature range. These waste-loaded glasses do not readily devitrify at temperatures as high as 550.degree. C. and are not adversely affected by large doses of gamma radiation in H.sub.2 O at 135.degree. C. The lead-iron phosphate waste glasses can be prepared with minimal modification of the technology developed for processing borosilicate glass nuclear wasteforms.

  13. The utilization of thin film transistor liquid crystal display waste glass as a pozzolanic material.

    PubMed

    Lin, K L; Huang, Wu-Jang; Shie, J L; Lee, T C; Wang, K S; Lee, C H

    2009-04-30

    This investigation elucidates the pozzolanic behavior of waste glass blended cement (WGBC) paste used in thin film transistor liquid crystal displays (TFT-LCD). X-ray diffraction (XRD) results demonstrate that the TFT-LCD waste glass was entirely non-crystalline. The leaching concentrations of the clay and TFT-LCD waste glass all met the current regulatory thresholds of the Taiwan EPA. The pozzolanic strength activity indices of TFT-LCD waste glass at 28 days and 56 days were 89% and 92%, respectively. Accordingly, this material can be regarded as a good pozzolanic material. The amount of TFT-LCD waste glass that is mixed into WGBC pastes affects the strength of the pastes. The strength of the paste clearly declined as the amount of TFT-LCD waste glass increased. XRD patterns indicated that the major difference was the presence of hydrates of calcium silicate (CSH, 2 theta=32.1 degrees), aluminate and aluminosilicate, which was present in WGBC pastes. Portland cement may have increased the alkalinity of the solution and induced the decomposition of the glass phase network. WGBC pastes that contained 40% TFT-LCD waste glass have markedly lower gel/space ratios and exhibit less degree of hydration than ordinary Portland cement (OPC) pastes. The most satisfactory characteristics of the strength were observed when the mixing ratio of the TFT-LCD waste glass was 10%.

  14. Effects of waste glass additions on quality of textile sludge-based bricks.

    PubMed

    Rahman, Ari; Urabe, Takeo; Kishimoto, Naoyuki; Mizuhara, Shinji

    2015-01-01

    This research investigated the utilization of textile sludge as a substitute for clay in brick production. The addition of textile sludge to a brick specimen enhanced its pores, thus reducing the quality of the product. However, the addition of waste glass to brick production materials improved the quality of the brick in terms of both compressive strength and water absorption. Maximum compressive strength was observed with the following composition of waste materials: 30% textile sludge, 60% clay and 10% waste glass. The melting of waste glass clogged up pores on the brick, which improved water absorption performance and compressive strength. Moreover, a leaching test on a sludge-based brick to which 10% waste glass did not detect significant heavy metal compounds in leachates, with the product being in conformance with standard regulations. The recycling of textile sludge for brick production, when combined with waste glass additions, may thus be promising in terms of both product quality and environmental aspects.

  15. Recycling of waste glass as a partial replacement for fine aggregate in concrete.

    PubMed

    Ismail, Zainab Z; Al-Hashmi, Enas A

    2009-02-01

    Waste glass creates serious environmental problems, mainly due to the inconsistency of waste glass streams. With increasing environmental pressure to reduce solid waste and to recycle as much as possible, the concrete industry has adopted a number of methods to achieve this goal. The properties of concretes containing waste glass as fine aggregate were investigated in this study. The strength properties and ASR expansion were analyzed in terms of waste glass content. An overall quantity of 80 kg of crushed waste glass was used as a partial replacement for sand at 10%, 15%, and 20% with 900 kg of concrete mixes. The results proved 80% pozzolanic strength activity given by waste glass after 28 days. The flexural strength and compressive strength of specimens with 20% waste glass content were 10.99% and 4.23%, respectively, higher than those of the control specimen at 28 days. The mortar bar tests demonstrated that the finely crushed waste glass helped reduce expansion by 66% as compared with the control mix.

  16. Fabrication and characterization of bioactive glass-ceramic using soda-lime-silica waste glass.

    PubMed

    Abbasi, Mojtaba; Hashemi, Babak

    2014-04-01

    Soda-lime-silica waste glass was used to synthesize a bioactive glass-ceramic through solid-state reactions. In comparison with the conventional route, that is, the melt-quenching and subsequent heat treatment, the present work is an economical technique. Structural and thermal properties of the samples were examined by X-ray diffraction (XRD) and differential thermal analysis (DTA). The in vitro test was utilized to assess the bioactivity level of the samples by Hanks' solution as simulated body fluid (SBF). Bioactivity assessment by atomic absorption spectroscopy (AAS) and scanning electron microscopy (SEM) was revealed that the samples with smaller amount of crystalline phase had a higher level of bioactivity.

  17. Development of a glass polymer composite sewer pipe from waste glass. Final report

    SciTech Connect

    Rayfiel, R.; Kukacka, L.E.

    1980-02-01

    A range of polymer-aggregate composites for applications in industry which appear to be economically attractive and contribute to energy conservation were developed at BNL. Waste glass is the aggregate in one such material, which is called glass-polymer-composite (GPC). This report assays the economics and durability of GPC in piping for storm drains and sewers. The properties of the pipe are compared statistically with the requirements of industrial specifications. These establish the raw materials requirements. The capital and operating costs for producing pipe are then estimated. Using published sales values for competing materials, the return on investment is calculated for two cases. The ultimate energy requirement of the raw materials in GPC is compared with the corresponding requirement for vitrified clay pipe. The strengths of GPC, reinforced concrete, vitrified clay and asbestos cement pipe are compared after extended exposure to various media. The status of process and product development is reviewed and recommendations are made for future work.

  18. Chemical analysis of simulated high level waste glasses to support stage III sulfate solubility modeling

    SciTech Connect

    Fox, K. M.

    2016-03-17

    The U.S. Department of Energy (DOE), Office of Environmental Management (EM) is sponsoring an international, collaborative project to develop a fundamental model for sulfate solubility in nuclear waste glass. The solubility of sulfate has a significant impact on the achievable waste loading for nuclear waste forms within the DOE complex. These wastes can contain relatively high concentrations of sulfate, which has low solubility in borosilicate glass. This is a significant issue for low-activity waste (LAW) glass and is projected to have a major impact on the Hanford Tank Waste Treatment and Immobilization Plant (WTP). Sulfate solubility has also been a limiting factor for recent high level waste (HLW) sludge processed at the Savannah River Site (SRS) Defense Waste Processing Facility (DWPF). The low solubility of sulfate in glass, along with melter and off-gas corrosion constraints, dictate that the waste be blended with lower sulfate concentration waste sources or washed to remove sulfate prior to vitrification. The development of enhanced borosilicate glass compositions with improved sulfate solubility will allow for higher waste loadings and accelerate mission completion.The objective of the current scope being pursued by SHU is to mature the sulfate solubility model to the point where it can be used to guide glass composition development for DWPF and WTP, allowing for enhanced waste loadings and waste throughput at these facilities. A series of targeted glass compositions was selected to resolve data gaps in the model and is identified as Stage III. SHU fabricated these glasses and sent samples to SRNL for chemical composition analysis. SHU will use the resulting data to enhance the sulfate solubility model and resolve any deficiencies. In this report, SRNL provides chemical analyses for the Stage III, simulated HLW glasses fabricated by SHU in support of the sulfate solubility model development.

  19. Tellurite glass as a waste form for a simulated mixed chloride waste stream: Candidate materials selection and initial testing

    SciTech Connect

    Riley, Brian J.; Rieck, Bennett T.; McCloy, John S.; Crum, Jarrod V.; Sundaram, S. K.; Vienna, John D.

    2012-02-02

    Tellurite glasses have been researched widely for the last 60 years since they were first introduced by Stanworth. These glasses have been primarily used in research applications as glass host materials for lasers and as non-linear optical materials, though many other uses exist in the literature. Tellurite glasses have long since been used as hosts for various, and even sometimes mixed, halogens (i.e., multiple chlorides or even chlorides and iodides). Thus, it was reasonable to expect that these types of glasses could be used as a waste form to immobilize a combination of mixed chlorides present in the electrochemical separations process involved with fuel separations and processing from nuclear reactors. Many of the properties related to waste forms (e.g., chemical durability, maximum chloride loading) for these materials are unknown and thus, in this study, several different types of tellurite glasses were made and their properties studied to determine if such a candidate waste form could be fabricated with these glasses. One of the formulations studied was a lead tellurite glass, which had a low sodium release and is on-par with high-level waste silicate glass waste forms.

  20. Glass optimization for vitrification of Hanford Site low-level tank waste

    SciTech Connect

    Feng, X.; Hrma, P.R.; Westsik, J.H. Jr.

    1996-03-01

    The radioactive defense wastes stored in 177 underground single-shell tanks (SST) and double-shell tanks (DST) at the Hanford Site will be separated into low-level and high-level fractions. One technology activity underway at PNNL is the development of glass formulations for the immobilization of the low-level tank wastes. A glass formulation strategy has been developed that describes development approaches to optimize glass compositions prior to the projected LLW vitrification facility start-up in 2005. Implementation of this strategy requires testing of glass formulations spanning a number of waste loadings, compositions, and additives over the range of expected waste compositions. The resulting glasses will then be characterized and compared to processing and performance specifications yet to be developed. This report documents the glass formulation work conducted at PNL in fiscal years 1994 and 1995 including glass formulation optimization, minor component impacts evaluation, Phase 1 and Phase 2 melter vendor glass development, liquidus temperature and crystallization kinetics determination. This report also summarizes relevant work at PNNL on high-iron glasses for Hanford tank wastes conducted through the Mixed Waste Integrated Program and work at Savannah River Technology Center to optimize glass formulations using a Plackett-Burnam experimental design.

  1. Characteristics of waste automotive glasses as silica resource in ferrosilicon synthesis.

    PubMed

    Farzana, Rifat; Rajarao, Ravindra; Sahajwalla, Veena

    2016-02-01

    This fundamental research on end-of-life automotive glasses, which are difficult to recycle, is aimed at understanding the chemical and physical characteristics of waste glasses as a resource of silica to produce ferrosilicon. Laboratory experiments at 1550°C were carried out using different automotive glasses and the results compared with those obtained with pure silica. In situ images of slag-metal separation showed similar behaviour for waste glasses and silica-bearing pellets. Though X-ray diffraction (XRD) showed different slag compositions for glass and silica-bearing pellets, formation of ferrosilicon was confirmed. Synthesized ferrosilicon alloy from waste glasses and silica were compared by Raman, X-ray photoelectron spectroscopy and scanning electron microscopy (SEM) analysis. Silicon concentration in the synthesized alloys showed almost 92% silicon recovery from the silica-bearing pellet and 74-92% silicon recoveries from various waste glass pellets. The polyvinyl butyral (PVB) plastic layer in the windshield glass decomposed at low temperature and did not show any detrimental effect on ferrosilicon synthesis. This innovative approach of using waste automotive glasses as a silica source for ferrosilicon production has the potential to create sustainable pathways, which will reduce specialty glass waste in landfill.

  2. Solubility interpretations of leach tests on nuclear waste glass

    SciTech Connect

    Strachan, D.M.; Krupka, K.M.

    1984-01-01

    A one-year leach test at 90/sup 0/C was conducted on specimens of PNL 76-68 borosilicate glass, a simulated nuclear waste glass. The experimental method was MCC-1, one of the standard leach tests developed by the Materials Characterization Center (MCC). The leachant solutions included deionized water, a silicic acid/sodium bicarbonate solution, and a concentrated K-Mg-Na-Cl brine. Phase characterization techniques and geochemical codes were used to identify possible solubility and sorption controls for the constituents dissolved in the final leach solutions. In the non-brine solutions, an alteration layer of 30-50 ..mu..m is formed that consists mainly of an amorphous Fe(OH)/sub 3/. In addition, a zinc silicate phase precipitated on the glass surface and appears to control the concentrations of dissolved Cs and Si. Calculations with the MINTEQ geochemical code identified possible equilbrium solubility controls for dissolved Fe, Ca, Si, Zn, Pb, P, and F. These calculations also permitted an estimation of the pH at the temperature of the leach experiments. The PHREEQE geochemical code was used to predict the steady state concentrations of Ca/sup 2 +/ and Sr/sup 2 +/ in the final leachates by assuming their sorption on solid amorphous Fe(OH)/sub 3/. For the leach tests completed in the brine solution, a magnesium silicate phase precipitated on the glass surface and may have been responsible for the observed decrease in the concentration of the dissolved Si. This solid phase was tentatively identified as sepiolite and/or possibly talc. These results were compared to mineral solubilities calculated from the MINTEQ geochemical code.

  3. Characterization of high cesium containing glass-bonded ceramic waste forms.

    SciTech Connect

    Lambregts, M. J.; Frank, S. M.

    2003-10-03

    High cesium containing glass-bonded ceramic waste form samples were prepared and characterized to identify possible cesium phases present in glass-bonded ceramic waste forms developed for the containment of fission product bearing salts. Major phases of the waste forms are sodalite and glass. A combination of powder X-ray diffraction (XRD), scanning electron microscopy (SEM) and nuclear magnetic resonance spectroscopy (NMR) were used to study the multiphase nature of these waste forms. Cesium was found to be present in the higher loaded waste forms in a cesium aluminosilicate phase with an analcime structure and a 1:1 Si:Al ratio, a pollucite phase, and also in the glass phase. The glass phase contains the majority of the cesium at lower loadings, however some pollucite also remains. Cesium was not detected in the sodalite phase of any of the samples.

  4. Crystalline Phase Separation in Phosphate Containing Waste Glasses: Relevance to INEEL HAW

    SciTech Connect

    Jantzen, C.M.

    2000-09-21

    As part of the Tanks Focus Area's (TFA) effort to increase waste loading for high-level waste vitrification at various facilities in the Department of Energy (DOE) complex, the occurrence of phase separation in waste glasses spanning the Savannah River Site (SRS) and Idaho National Engineering and Environmental Laboratory (INEEL) composition ranges have been studied. The type of phase separation that occurs in the phosphate rich borosilicate waste glasses, such as those investigated for INEEL, crystallizes upon cooling. This type of phase separation mechanism is less well studied than amorphous phase separation in phosphate poor borosilicate waste glasses. Therefore, the type of phase separation, extent, and impact of phase separation on glass durability for a series of INEEL-type glasses were examined and the data statistically analyzed in this study.

  5. High-level waste borosilicate glass: A compendium of corrosion characteristics. Volume 3

    SciTech Connect

    Cunnane, J.C.; Bates, J.K.; Bradley, C.R.

    1994-03-01

    The objective of this document is to summarize scientific information pertinent to evaluating the extent to which high-level waste borosilicate glass corrosion and the associated radionuclide release processes are understood for the range of environmental conditions to which waste glass may be exposed in service. Alteration processes occurring within the bulk of the glass (e.g., devitrification and radiation-induced changes) are discussed insofar as they affect glass corrosion. Volume III contains a bibliography of glass corrosion studies, including studies that are not cited in Volumes I and II.

  6. Glass Property Models, Constraints, and Formulation Approaches for Vitrification of High-Level Nuclear Wastes at the US Hanford Site

    SciTech Connect

    Kim, Dong-Sang

    2015-03-02

    The legacy nuclear wastes stored in underground tanks at the US Department of Energy’s Hanford site is planned to be separated into high-level waste and low-activity waste fractions and vitrified separately. Formulating optimized glass compositions that maximize the waste loading in glass is critical for successful and economical treatment and immobilization of nuclear wastes. Glass property-composition models have been developed and applied to formulate glass compositions for various objectives for the past several decades. The property models with associated uncertainties and combined with composition and property constraints have been used to develop preliminary glass formulation algorithms designed for vitrification process control and waste form qualification at the planned waste vitrification plant. This paper provides an overview of current status of glass property-composition models, constraints applicable to Hanford waste vitrification, and glass formulation approaches that have been developed for vitrification of hazardous and highly radioactive wastes stored at the Hanford site.

  7. Characterization of lead, barium and strontium leachability from foam glasses elaborated using waste cathode ray-tube glasses.

    PubMed

    Yot, Pascal G; Méar, François O

    2011-01-15

    Foam glass manufacture is a promising mode for re-using cathode ray tube (CRT) glasses. Nevertheless, because CRTs employ glasses containing heavy metals such as lead, barium and strontium, the leaching behaviour of foam glasses fabricated from CRTs must be understood. Using the AFNOR X 31-210 leaching assessment procedure, the degree of element inertization in foam glasses synthesized from waste CRT glasses (funnel and panel glasses, containing lead and barium/strontium respectively) were determined. The amount of leached lead from foam glasses prepared from funnel glass depends on the nature and concentration of the reducing agent. The effects of the reducing agents on the generation of cellular structure in the fabrication of foam glass were studied. The fraction of lead released from foam glass was less than those extracted from funnel glass and was lower than the statutory limit. Leached concentrations of barium and strontium were found to be approximately constant in various tests and were also below regulatory limits.

  8. Development and characterization of charcoal filled glass-composite materials made from SLS waste glass

    NASA Astrophysics Data System (ADS)

    Mustafa, Zaleha; Ismail, Mohd Ikwan; Juoi, Jariah Mohd; Shamsudin, Zurina; Rosli, Zulkifli M.; Fadzullah, Siti Hajar Sheikh Md; Othman, Radzali

    2015-07-01

    Glass-composite materials were prepared from the soda lime silicate (SLS) waste glass, ball clay and charcoal powder at various carbon content, of 1wt. % C, 5wt.% C and 10 wt.% C, fired to temperature of 850 °C as an alternative method for land site disposal method as well as effort for recycling waster glass. The effect of charcoal powder on the porosity, water absorption and hardness properties were studied. Phase analysis studies revealed the present of quartz (ICDD: 00001-0649, 2θ = 25.6° and 35.6°), cristobalite (ICDD 00004-0379, 2θ = 22.0° and 38.4°) and wollastonite (ICDD 00002-0689, 2θ = 30.1° and 26.9°). The results showed that the composite prepared from the mixture of 84 wt.% SLS, 1 wt.% of charcoal and 15 wt.% ball clay containing average pore size of 10 µm has projected optimized physical and mechanical properties. It is observed this batch has projected lowest water absorption percentage of 0.76 %, lowest porosity percentage of 1.76 %, highest 4.6 GPa for Vickers Microhardness.

  9. Road Map for Development of Crystal-Tolerant High Level Waste Glasses

    SciTech Connect

    Matyas, Josef; Vienna, John D.; Peeler, David; Fox, Kevin; Herman, Connie; Kruger, Albert A.

    2014-05-31

    This road map guides the research and development for formulation and processing of crystal-tolerant glasses, identifying near- and long-term activities that need to be completed over the period from 2014 to 2019. The primary objective is to maximize waste loading for Hanford waste glasses without jeopardizing melter operation by crystal accumulation in the melter or melter discharge riser. The potential applicability to the Savannah River Site (SRS) Defense Waste Processing Facility (DWPF) is also addressed in this road map.

  10. Basalt glass: an analogue for the evaluation of the long-term stability of nuclear waste form borosilicate glasses

    SciTech Connect

    Byers, C.D.; Jercinovic, M.J.; Ewing, R.C.; Keil, K.

    1984-01-01

    The long-term stability of nuclear waste form borosilicate glasses can be evaluated by understanding the processes that effect the long-term alteration of glass and by comparing laboratory alteration of synthetic basalt and borosilicate glasses with the observed stability of naturally occurring basaltic glasses in diverse geologic environments. This paper presents detailed electron microprobe analyses of naturally altered basaltic glasses (with maximum ages of 10,000 to 20 million years) from low-temperature environments. These results are compared to laboratory data on the corrosion of a synthetic basaltic glass in MCC-1 tests (90/sup 0/C, a SA/V of 0.1 cm/sup -1/ and time periods up to 182 days), MCC-2 tests (190/sup 0/C, a SA/V of 0.1 cm/sup -1/ and time periods up to 210 days) and hydration tests in saturated water vapor (240/sup 0/C, an estimated SA/V of approx. 10/sup 6/ cm/sup -1/ and time periods up to 63 days). Additionally, laboratory-induced hydration alteration of synthetic basalt and borosilicate glasses is compared. These preliminary experiments provide evidence that the alteration processes observed for natural basalt glasses are relevant to understanding the alteration of nuclear waste glass, as both appear to react via similar processes. 12 references, 6 figures, 1 table.

  11. CHEMICAL ANALYSIS OF SIMULATED HIGH LEVEL WASTE GLASSES TO SUPPORT SULFATE SOLUBILITY MODELING

    SciTech Connect

    Fox, K.; Marra, J.

    2014-08-14

    The U.S. Department of Energy (DOE), Office of Environmental Management (EM) is sponsoring an international, collaborative project to develop a fundamental model for sulfate solubility in nuclear waste glass. The solubility of sulfate has a significant impact on the achievable waste loading for nuclear waste forms both within the DOE complex and to some extent at U.K. sites. The development of enhanced borosilicate glass compositions with improved sulfate solubility will allow for higher waste loadings and accelerated cleanup missions. Much of the previous work on improving sulfate retention in waste glasses has been done on an empirical basis, making it difficult to apply the findings to future waste compositions despite the large number of glass systems studied. A more fundamental, rather than empirical, model of sulfate solubility in glass, under development at Sheffield Hallam University (SHU), could provide a solution to the issues of sulfate solubility. The model uses the normalized cation field strength index as a function of glass composition to predict sulfate capacity, and has shown early success for some glass systems. The objective of the current scope is to mature the sulfate solubility model to the point where it can be used to guide glass composition development for DOE waste vitrification efforts, allowing for enhanced waste loadings and waste throughput. A series of targeted glass compositions was selected to resolve data gaps in the current model. SHU fabricated these glasses and sent samples to the Savannah River National Laboratory (SRNL) for chemical composition analysis. SHU will use the resulting data to enhance the sulfate solubility model and resolve any deficiencies. In this report, SRNL provides chemical analyses for simulated waste glasses fabricated SHU in support of sulfate solubility model development. A review of the measured compositions revealed that there are issues with the B{sub 2}O{sub 3} and Fe{sub 2}O{sub 3} concentrations

  12. Heat-exchanger needs for recovering waste heat in the glass-making industry. Final report

    SciTech Connect

    Webb, R.L.; Kulkarni, A.K.

    1983-02-01

    The state of the art of waste heat recovery technology in the glass-making industry is assessed. Fouling and corrosion glass furnace regenerators are reviewed. Heat recovery from the exhaust gases leaving the brick checkers regenerator of a soda lime glass furnace is addressed. Research and development needs that will advance the use of secondary heat recovery in the glass industry are identified. (LEW)

  13. Heat Transfer in Waste Glass Melts - Measurement and Implications for Nuclear Waste Vitrification

    NASA Astrophysics Data System (ADS)

    Wang, Chuan

    Thermal properties of waste glass melts, such as high temperature density and thermal conductivity, are relevant to heat transfer processes in nuclear waste vitrification. Experimental measurement techniques were developed and applied to four nuclear waste glasses representative of those currently projected for treatment of Hanford HLW and LAW streams to study heat flow mechanisms in nuclear waste vitrification. Density measurement results by Archimedes' method indicated that densities of the melts investigated varied considerably with composition and temperature. Thermal diffusivities of waste melts were determined at nominal melter operating temperatures using a temperature-wave technique. Thermal conductivities were obtained by combining diffusivity data with the experimentally-acquired densities of the melts and their known heat capacities. The experimental results display quite large positive dependences of conductivities on temperature for some samples and much weaker positive temperature dependences for others. More importantly, there is observed a big change in the slopes of the conductivities versus temperature as temperature is increased for two of the melts, but not for the other two. This behavior was interpreted in terms of the changing contributions of radiation and conduction with temperature and composition dependence of the absorption coefficient. Based on the obtained thermal conductivities, a simple model for a waste glass melter was set up, which was used to analyze the relative contributions of conduction and radiation individually and collectively to the overall heat flow and to investigate factors and conditions that influence the radiation contribution to heat flow. The modeling results showed that unlike the case at lower temperatures, the radiant energy flow through waste melts could be predominant compared with conduction at temperature of about 900 °C or higher. However, heat flow due to radiation was roughly equal to that from

  14. Characterization of the Defense Waste Processing Facility (DWPF) Environmental Assessment (EA) glass Standard Reference Material. Revision 1

    SciTech Connect

    Jantzen, C.M.; Bibler, N.E.; Beam, D.C.; Crawford, C.L.; Pickett, M.A.

    1993-06-01

    Liquid high-level nuclear waste at the Savannah River Site (SRS) will be immobilized by vitrification in borosilicate glass. The glass will be produced and poured into stainless steel canisters in the Defense Waste Processing Facility (DWPF). Other waste form producers, such as West Valley Nuclear Services (WVNS) and the Hanford Waste Vitrification Project (HWVP), will also immobilize high-level radioactive waste in borosilicate glass. The canistered waste will be stored temporarily at each facility for eventual permanent disposal in a geologic repository. The Department of Energy has defined a set of requirements for the canistered waste forms, the Waste Acceptance Product Specifications (WAPS). The current Waste Acceptance Primary Specification (WAPS) 1.3, the product consistency specification, requires the waste form producers to demonstrate control of the consistency of the final waste form using a crushed glass durability test, the Product Consistency Test (PCI). In order to be acceptable, a waste glass must be more durable during PCT analysis than the waste glass identified in the DWPF Environmental Assessment (EA). In order to supply all the waste form producers with the same standard benchmark glass, 1000 pounds of the EA glass was fabricated. The chemical analyses and characterization of the benchmark EA glass are reported. This material is now available to act as a durability and/or redox Standard Reference Material (SRM) for all waste form producers.

  15. Production of sodalite waste forms by addition of glass

    SciTech Connect

    Pereira, C.

    1995-05-01

    Spent nuclear fuel can be treated in a molten salt electrorefiner for conversion into metal and mineral waste forms for geologic disposal. Sodalite is one of the mineral waste forms under study. Fission products in the molten salt are ion-exchanged into zeolite A, which is converted to sodalite and consolidated. Sodalite can be formed directly from mixtures of salt and zeolite A at temperatures above 975 K; however, nepheline is usually produced as a secondary phase. Addition of small amounts of glass frit to the mixture reduced nepheline formation significantly. Loss of fission products was not observed for reaction below 1000 K. Hot-pressing of the sodalite powders yielded dense pellets ({approximately}2.3 g/cm{sup 3}) without any loss of fission product species. Normalized release rates were below 1 g/m{sup 2}{center_dot}day for pre-washed samples in 28-day leach tests based on standard MCC-1 tests but increased with the presence of free salt on the sodalite.

  16. Sodalite as a vehicle to increase Re retention in waste glass simulant during vitrification

    SciTech Connect

    Luksic, Steven A.; Riley, Brian J.; Parker, Kent E.; Hrma, Pavel

    2016-10-01

    Technetium retention during Hanford waste vitrification can be increased by inhibiting technetium volatility from the waste glass melter. Incorporating technetium into a mineral phase, such as sodalite, is one way to achieve this. Rhenium-bearing sodalite was tested as a vehicle to transport perrhenate (ReO4-), a nonradioactive surrogate for pertechnetate (TcO4-), into high-level (HLW) and low-activity waste (LAW) glasses. After melting feeds of these two glasses, the retention of rhenium was measured and compared with the rhenium retention in glass prepared from a feed containing Re2O7 as a standard. The rhenium retention was 21% higher for HLW glass and 85% higher for LAW glass when added to samples in the form of sodalite as opposed to when it was added as Re2O7, demonstrating the efficacy of this type of an approach.

  17. Operating Range for High Temperature Borosilicate Waste Glasses: (Simulated Hanford Enveloped)

    SciTech Connect

    Mohammad, J.; Ramsey, W. G.; Toghiani, R. K.

    2003-02-24

    The following results are a part of an independent thesis study conducted at Diagnostic Instrumentation and Analysis Laboratory-Mississippi State University. A series of small-scale borosilicate glass melts from high-level waste simulant were produced with waste loadings ranging from 20% to 55% (by mass). Crushed glass was allowed to react in an aqueous environment under static conditions for 7 days. The data obtained from the chemical analysis of the leachate solutions were used to test the durability of the resulting glasses. Studies were performed to determine the qualitative effects of increasing the B2O3 content on the overall waste glass leaching behavior. Structural changes in a glass arising due to B2O3 were detected indirectly by its chemical durability, which is a strong function of composition and structure. Modeling was performed to predict glass durability quantitatively in an aqueous environment as a direct function of oxide composition.

  18. Physical and chemical characteristics of lead-iron phosphate nuclear waste glasses

    SciTech Connect

    Sales, B.C.; Boatner, L.A.

    1985-05-01

    Experimental determinations of the properties of lead-iron phosphate glasses pertinent to their application to the problem of permanently disposing of high-level nuclear wastes have been carried out. These investigations included studies of the composition and physical properties of nuclear waste glasses (NWG), as well as the effect of preparation conditions. Lead-iron phosphate nuclear waste glasses were prepared by dissolving simulated US defense wastes or simulated commercial power reactor wastes in molten lead-iron phosphate melts at temperatures between 900 and 1050/sup 0/C. The measured physical and chemical properties of the nuclear waste glasses formed by cooling these melts and annealing included the following: (1) aqueous corrosion resistance as a function of the solution pH, solution temperature, and glass composition, (2) glass density, (3) thermal expansion coefficient, (4) glass transition temperature and softening point, (5) heat capacity, (6) critical cooling rate, (7) temperature for the maximum crystallization rate, (8) relative solubility of waste oxides in the glass melt, (9) reactions between the molten glass and the melting crucible (Pt, ZrO/sub 2/, Al/sub 2/O/sub 3/), and (10 studies of possible metal cannister materials. Experimental results for the lead-iron phosphate NWG are compared to available data for borosilicate NWG. Relative to borosilicate NWG, the lead-iron phosphate glasses have several distinct advantages which include a much lower aqueous corrosion rate, a lower preparation temperature, and the ability to immobilize many types of commercial and defense-related high-level radioactive wastes. 34 refs., 18 figs., 10 tabs.

  19. Ion-Exchange Interdiffusion Model with Potential Application to Long-Term Nuclear Waste Glass Performance

    SciTech Connect

    Neeway, James Joseph; Kerisit, Sebastien N.; Liu, Jia; Zhang, Jiandong; Zhu, Zihua; Riley, Brian Joseph; Ryan, Joseph Vincent

    2016-05-05

    Abstract: Ion exchange is an integral mechanism influencing the corrosion of glasses. Due to the formation of alteration layers in aqueous conditions, it is difficult to conclusively deconvolute the process of ion exchange from other processes, principally dissolution of the glass matrix. Therefore, we have developed a method to isolate alkali diffusion that involves contacting glass coupons with a solution of 6LiCl dissolved in functionally inert dimethyl sulfoxide. We employ the method at temperatures ranging from 25 to 150 °C with various glass formulations. Glass compositions include simulant nuclear waste glasses, such as SON68 and the international simple glass (ISG), glasses in which the nature of the alkali element was varied, and glasses that contained more than one alkali element. An interdiffusion model based on Fick’s second law was developed and applied to all experiments to extract diffusion coefficients. The model expands established models of interdiffusion to the case where multiple types of alkali sites are present in the glass. Activation energies for alkali ion exchange were calculated and the results are in agreement with those obtained in glass strengthening experiments but are nearly five times higher than values reported for diffusion-controlled processes in nuclear waste glass corrosion experiments. A discussion of the root causes for this apparent discrepancy is provided. The interdiffusion model derived from laboratory experiments is expected to be useful for modeling glass corrosion in a geological repository when the silicon concentration is high.

  20. PNL vitrification technology development project high-waste loaded high-level waste glasses for high-temperature melter: Letter report

    SciTech Connect

    Kim, D.; Hrma, P.R.

    1996-02-01

    For vitrification of high-level wastes (HLW) at the Hanford Site, a Joule-heated overflow type melter with bottom draining capability and capable of operating at temperatures up to 1500{degrees}C is being developed. The original proposed Hanford Waste Vitrification Plant (HWVP) melter used a 1150{degrees}C processing temperature and was tested using glasses with up to 28 wt% waste oxide loading for NCAW (Neutralized Current Acid Waste). The goal of the high-temperature melter (HTM) is the volume reduction of the final product and increase of the waste processing rate by processing high-waste loaded glasses at higher temperatures. This would dramatically decrease waste disposal and processing costs. The aim of glass development for the HTM is to determine compositions and melting temperatures for processible and acceptable glasses with a high waste loading. Glass property/composition models for viscosity and liquidus temperature developed in the Glass Envelope Definition (GED) study were used. The results of glass formulation and experimental testing are presented for NCAW and DST/SST (Double-Shell Tank/Single-Shell Tank) Blend waste. Although the purpose of this report was to summarize the glass development study with Blend waste only, the results with NCAW were needed because glass development with Blend waste was based on the results from the glass development study with NCAW.

  1. Chemical composition analysis and product consistency tests to support enhanced Hanford waste glass models: Results for the January, March, and April 2015 LAW glasses

    SciTech Connect

    Fox, K. M.; Edwards, T. B.; Riley, W. T.; Best, D. R.

    2015-09-03

    In this report, the Savannah River National Laboratory provides chemical analyses and Product Consistency Test (PCT) results for several simulated low activity waste (LAW) glasses (designated as the January, March, and April 2015 LAW glasses) fabricated by the Pacific Northwest National Laboratory. The results of these analyses will be used as part of efforts to revise or extend the validation regions of the current Hanford Waste Treatment and Immobilization Plant glass property models to cover a broader span of waste compositions.

  2. Chemical composition analysis and product consistency tests to support Enhanced Hanford Waste Glass Models. Results for the Augusta and October 2014 LAW Glasses

    SciTech Connect

    Fox, K. M.; Edwards, T. B.; Best, D. R.

    2015-07-07

    In this report, the Savannah River National Laboratory provides chemical analyses and Product Consistency Test (PCT) results for several simulated low activity waste (LAW) glasses (designated as the August and October 2014 LAW glasses) fabricated by the Pacific Northwest National Laboratory. The results of these analyses will be used as part of efforts to revise or extend the validation regions of the current Hanford Waste Treatment and Immobilization Plant glass property models to cover a broader span of waste compositions.

  3. Lead recovery and high silica glass powder synthesis from waste CRT funnel glasses through carbon thermal reduction enhanced glass phase separation process.

    PubMed

    Xing, Mingfei; Fu, Zegang; Wang, Yaping; Wang, Jingyu; Zhang, Zhiyuan

    2017-01-15

    In this study, a novel process for the removal of toxic lead from the CRT funnel glass and synchronous preparation of high silica glass powder was developed by a carbon-thermal reduction enhanced glass phase separation process. CRT funnel glass was remelted with B2O3 in reducing atmosphere. In the thermal process, a part of PbO contained in the funnel glass was reduced into metallic Pb and detached from the glass phase. The rest of PbO and other metal oxides (including Na2O, K2O, Al2O3, BaO and CaO) were mainly concentrated in the boric oxide phase. The metallic Pb phase and boric oxide phase were completely leached out by 5mol/L HNO3. The lead removal rate was 99.80% and high silica glass powder (SiO2 purity >95wt%) was obtained by setting the temperature, B2O3 added amount and holding time at 1000°C, 20% and 30mins, respectively. The prepared high silicate glass powders can be used as catalyst carrier, semipermeable membranes, adsorbents or be remelted into high silicate glass as an ideal substitute for quartz glass. Thus this study proposed an eco-friendly and economical process for recycling Pb-rich electronic glass waste.

  4. Optimization of waste loading in high-level glass in the presence of uncertainty

    SciTech Connect

    Hoza, M.; Fann, G.I.; Hopkins, D.F.

    1995-02-01

    Hanford high-level liquid waste will be converted into a glass form for long-term storage. The glass must meet certain constraints on its composition and properties in order to have desired properties for processing (e.g., electrical conductivity, viscosity, and liquidus temperature) and acceptable durability for long-term storage. The Optimal Waste Loading (OWL) models, based on rigorous mathematical optimization techniques, have been developed to minimize the number of glass logs required and determine glass-former compositions that will produce a glass meeting all relevant constraints. There is considerable uncertainty in many of the models and data relevant to the formulation of high-level glass. In this paper, we discuss how we handle uncertainty in the glass property models and in the high-level waste composition to the vitrification process. Glass property constraints used in optimization are inequalities that relate glass property models obtained by regression analysis of experimental data to numerical limits on property values. Therefore, these constraints are subject to uncertainty. The sampling distributions of the regression models are used to describe the uncertainties associated with the constraints. The optimization then accounts for these uncertainties by requiring the constraints to be satisfied within specified confidence limits. The uncertainty in waste composition is handled using stochastic optimization. Given means and standard deviations of component masses in the high-level waste stream, distributions of possible values for each component are generated. A series of optimization runs is performed; the distribution of each waste component is sampled for each run. The resultant distribution of solutions is then statistically summarized. The ability of OWL models to handle these forms of uncertainty make them very useful tools in designing and evaluating high-level waste glasses formulations.

  5. Ensuring Longevity: Ancient Glasses Help Predict Durability of Vitrified Nuclear Waste

    SciTech Connect

    Weaver, Jamie L.; McCloy, John S.; Ryan, Joseph V.; Kruger, Albert A.

    2016-05-01

    How does glass alter with time? For the last hundred years this has been an important question to the fields of object conservation and archeology to ensure the preservation of glass artifacts. This same question is part of the development and assessment of durable glass waste forms for the immobilization of nuclear wastes. Researchers have developed experiments ranging from simple to highly sophisticated to answer this question, and, as a result, have gained significant insight into the mechanisms that drive glass alteration. However, the gathered data have been predominately applicable to only short-term alteration times, i.e. over the course of decades. What has remained elusive is the long-term mechanisms of glass alteration[1]. These mechanisms are of particular interest to the international nuclear waste glass community as they strive to ensure that vitrified products will be durable for thousands to tens of thousands of years. For the last thirty years this community has been working to fill this research gap by partnering with archeologists, museum curators, and geologists to identify hundred to million-year old glass analogues that have altered in environments representative of those expected at potential nuclear waste disposal sites. The process of identifying a waste glass relevant analogue is challenging as it requires scientists to relate data collected from short-term laboratory experiments to observations made from long-term analogues and extensive geochemical modeling.

  6. High-level waste borosilicate glass a compendium of corrosion characteristics. Volume 1

    SciTech Connect

    Cunnane, J.C.; Bates, J.K.; Bradley, C.R.

    1994-03-01

    Current plans call for the United States Department of Energy (DOE) to start up facilities for vitrification of high-level radioactive waste (HLW) stored in tanks at the Savannah River Site, Aiken, South Carolina, in 1995; West Valley Demonstration Project, West Valley, New York, in 1996; and at the Hanford Site, Richland, Washington, after the year 2000. The product from these facilities will be canistered HLW borosilicate glass, which will be stored, transported, and eventually disposed of in a geologic repository. The behavior of this glass waste product, under the range of likely service conditions, is the subject of considerable scientific and public interest. Over the past few decades, a large body of scientific information on borosilicate waste glass has been generated worldwide. The intent of this document is to consolidate information pertaining to our current understanding of waste glass corrosion behavior and radionuclide release. The objective, scope, and organization of the document are discussed in Section 1.1, and an overview of borosilicate glass corrosion is provided in Section 1.2. The history of glass as a waste form and the international experience with waste glass are summarized in Sections 1.3 and 1.4, respectively.

  7. Methods of vitrifying waste with low melting high lithia glass compositions

    DOEpatents

    Jantzen, Carol M.; Pickett, John B.; Cicero-Herman, Connie A.; Marra, James C.

    2001-01-01

    The invention relates to methods of vitrifying waste and for lowering the melting point of glass forming systems by including lithia formers in the glass forming composition in significant amounts, typically from about 0.16 wt % to about 11 wt %, based on the total glass forming oxides. The lithia is typically included as a replacement for alkali oxide glass formers that would normally be present in a particular glass forming system. Replacement can occur on a mole percent or weight percent basis, and typically results in a composition wherein lithia forms about 10 wt % to about 100 wt % of the alkali oxide glass formers present in the composition. The present invention also relates to the high lithia glass compositions formed by these methods. The invention is useful for stabilization of numerous types of waste materials, including aqueous waste streams, sludge solids, mixtures of aqueous supernate and sludge solids, combinations of spent filter aids from waste water treatment and waste sludges, supernate alone, incinerator ash, incinerator offgas blowdown, or combinations thereof, geological mine tailings and sludges, asbestos, inorganic filter media, cement waste forms in need of remediation, spent or partially spent ion exchange resins or zeolites, contaminated soils, lead paint, etc. The decrease in melting point achieved by the present invention desirably prevents volatilization of hazardous or radioactive species during vitrification.

  8. Summary Report: Glass-Ceramic Waste Forms for Combined Fission Products

    SciTech Connect

    Crum, Jarrod V.; Riley, Brian J.; Turo, Laura A.; Tang, Ming; Kossoy, Anna

    2011-09-23

    Glass-ceramic waste form development began in FY 2010 examining two combined waste stream options: (1) alkaline earth (CS) + lanthanide (Ln), and (2) + transition metal (TM) fission-product waste streams generated by the uranium extraction (UREX+) separations process. Glass-ceramics were successfully developed for both options however; Option 2 was selected over Option 1, at the conclusion of 2010, because Option 2 immobilized all three waste streams with only a minimal decrease in waste loading. During the first year, a series of three glass (Option 2) were fabricated that varied waste loading-WL (42, 45, and 50 mass%) at fixed molar ratios of CaO/MoO{sub 3} and B{sub 2}O{sub 3}/alkali both at 1.75. These glass-ceramics were slow cooled and characterized in terms of phase assemblage and preliminary irradiation stability. This fiscal year, further characterization was performed on the FY 2010 Option 2 glass-ceramics in terms of: static leach testing, phase analysis by transmission electron microscopy (TEM), and irradiation stability (electron and ion). Also, a new series of glass-ceramics were developed for Option 2 that varied the additives: Al{sub 2}O{sub 3} (0-6 mass%), molar ratio of CaO/MoO{sub 3} and B{sub 2}O{sub 3}/alkali (1.75 to 2.25) and waste loading (50, 55, and 60 mass%). Lastly, phase pure powellite and oxyapatite were synthesized for irradiation studies. Results of this fiscal year studies showed compositional flexibility, chemical stability, and radiation stability in the current glass-ceramic system. First, the phase assemblages and microstructure of all of the FY 2010 and 2011 glass-ceramics are very similar once subjected to the slow cool heat treatment. The phases identified in these glass-ceramics were oxyapatite, powellite, cerianite, and ln-borosilicate. This shows that variations in waste loading or additives can be accommodated without drastically changing the phase assemblage of the waste form, thus making the processing and performance

  9. Modelling aqueous corrosion of nuclear waste phosphate glass

    NASA Astrophysics Data System (ADS)

    Poluektov, Pavel P.; Schmidt, Olga V.; Kascheev, Vladimir A.; Ojovan, Michael I.

    2017-02-01

    A model is presented on nuclear sodium alumina phosphate (NAP) glass aqueous corrosion accounting for dissolution of radioactive glass and formation of corrosion products surface layer on the glass contacting ground water of a disposal environment. Modelling is used to process available experimental data demonstrating the generic inhibiting role of corrosion products on the NAP glass surface.

  10. Liquidus temperature and chemical durability of selected glasses to immobilize rare earth oxides waste

    NASA Astrophysics Data System (ADS)

    Mohd Fadzil, Syazwani; Hrma, Pavel; Schweiger, Michael J.; Riley, Brian J.

    2015-10-01

    Pyroprocessing is are processing method for managing and reusing used nuclear fuel (UNF) by dissolving it in an electrorefiner with a molten alkali or alkaline earth chloride salt mixture while avoiding wet reprocessing. Pyroprocessing UNF with a LiCl-KCl eutectic salt releases the fission products from the fuel and generates a variety of metallic and salt-based species, including rare earth (RE) chlorides. If the RE-chlorides are converted to oxides, borosilicate glass is a prime candidate for their immobilization because of its durability and ability to dissolve almost any RE waste component into the glass matrix at high loadings. Crystallization that occurs in waste glasses as the waste loading increases may complicate glass processing and affect the product quality. This work compares three types of borosilicate glasses in terms of liquidus temperature (TL): the International Simple Glass designed by the International Working Group, sodium borosilicate glass developed by Korea Hydro and Nuclear Power, and the lanthanide aluminoborosilicate (LABS) glass established in the United States. The LABS glass allows the highest waste loadings (over 50 mass% RE2O3) while possessing an acceptable chemical durability.

  11. Effect of Na2O on aqueous dissolution of nuclear waste glasses

    NASA Astrophysics Data System (ADS)

    Farooqi, Rahmat Ullah; Hrma, Pavel

    2017-04-01

    Sodium oxide is present in the majority of commercial and waste glasses as a viscosity-reducing component. In some nuclear waste glasses, its source is the waste itself. As such, it can limit the waste loading because of its deleterious effect on the resistance of the glass to attack by aqueous media. The maximum tolerable content of Na2O in glass depends on the presence and concentration of components that interact with it. To assess the acceptability limits of Na2O in the composition region of nuclear waste glasses, we formulated 11 baseline compositions by varying the content of oxides of Si, B, Al, Ca, Zr, and Li. In each of these compositions, we varied the Na2O fraction from 8-16 mass% to 23-30 mass%. To each of 146 glasses thus formulated, we applied the seven-day Product Consistency Test (PCT) to determine normalized B and Na releases (ri, where i ≡ B or Na). Fitting approximation functions ln(ri/gm-2) = Σbijgj to ri data (gj is the j-th component mass fraction and bij the corresponding component coefficient), we showed that the rB (and, consequently, the initial glass alteration rate) was proportional to the glass component mass fractions in the order Al2O3glass structure would fall apart or beyond which a continuous nondurable phase would be separated. Specific examples are given to demonstrate restrictions imposed on the boundary of the composition region of acceptable glasses by the maximum allowable rB and by the melt viscosity required for glass melter operation. Finally, the role that PCT data may play in understanding the evolution of the glass alteration process is discussed.

  12. IMPACT OF URANIUM AND THORIUM ON HIGH TIO2 CONCENTRATION NUCLEAR WASTE GLASSES

    SciTech Connect

    Fox, K.; Edwards, T.

    2012-01-11

    This study focused on the potential impacts of the addition of Crystalline Silicotitanate (CST) and Monosodium Titanate (MST) from the Small Column Ion Exchange (SCIX) process on the Defense Waste Processing Facility (DWPF) glass waste form and the applicability of the DWPF process control models. MST from the Salt Waste Processing Facility (SWPF) is also considered in the study. The KT08-series of glasses was designed to evaluate any impacts of the inclusion of uranium and thorium in glasses containing the SCIX components. All but one of the study glasses were found to be amorphous by X-ray diffraction (XRD). One of the slowly cooled glasses contained a small amount of trevorite, which is typically found in DWPF-type glasses and had no practical impact on the durability of the glass. The measured Product Consistency Test (PCT) responses for the study glasses and the viscosities of the glasses were well predicted by the current DWPF models. No unexpected issues were encountered when uranium and thorium were added to the glasses with SCIX components.

  13. Nuclear waste glass product consistency test (PCT), Version 5.0. Revision 2

    SciTech Connect

    Jantzen, C.M.; Bibler, N.E.; Beam, D.C.; Ramsey, W.G.; Waters, B.J.

    1992-06-01

    Liquid high-level nuclear waste will be immobilized at the Savannah River Site (SRS) by vitrification in borosilicate glass. The glass will be produced in the Defense Waste Processing Facility (DWPF), poured into stainless steel canisters, and eventually disposed of in a geologic repository. In order to comply with the Waste Acceptance Preliminary Specifications (WAPS), the durability of the glass needs to be measured during production to assure its long term stability and radionuclide release properties. A durability test, designated the Produce Consistency Test (PCT), was developed for DWPF glass in order to meet the WAPS requirements. The response of the PCT procedure was based on extensive testing with glasses of widely different compositions. The PCT was determined to be very reproducible, to yield reliable results rapidly, and to be easily performed in shielded cell facilities with radioactive samples. Version 5.0 of the PCT procedure is attached.

  14. Leaching of plutonium from a radioactive waste glass by eight groundwaters from the western United States

    USGS Publications Warehouse

    Rees, T.F.; Cleveland, J.M.; Nash, K.L.

    1985-01-01

    The leachability of a radioactive waste glass formulated to Battelle Pacific Northwest Laboratory specification 80-270 has been studied using eight actual groundwaters with a range of chemical compositions as leachants. Waters collected from the Grande Ronde Basalt (Washington State) and from alluvial deposits in the Hualapai Valley (Arizona) were the most effective at removing plutonium from this glass. Leaching was shown to be incongruent; plutonium was removed from the glass more slowly than the overall glass matrix. The results of these experiments indicate the need to study the leachability of actual waste forms using the actual projected groundwaters that are most likely to come into contact with the waste should a radioactive waste repository be breached.

  15. Durability of SRP Waste Glass - Effects of Pressure and Formation of Surface Layers

    SciTech Connect

    Wicks, G.G.

    2001-10-17

    This report discusses results of an assessment of pressure at anticipated storage temperature on the chemical durability of Savannah River Plant waste glass. Surface interactions were also examined and corrosion mechanisms discussed.

  16. Hanford enhanced waste glass characterization. Influence of composition on chemical durability

    SciTech Connect

    Fox, K. M.; Edwards, T. B.

    2016-06-01

    This report provides a review of the complete high-level waste (HLW) and low-activity waste (LAW) data sets for the glasses recently fabricated at Pacific Northwest National Laboratory and characterized at Savannah River National Laboratory (SRNL). The review is from the perspective of relating the chemical durability performance to the compositions of these study glasses, since the characterization work at SRNL focused on chemical analysis and ASTM Product Consistency Test (PCT) performance.

  17. Development of Vitrification Process and Glass Formulation for Nuclear Waste Conditioning

    SciTech Connect

    Petitjean, V.; Fillet, C.; Boen, R.; Veyer, C.; Flament, T.

    2002-02-26

    The vitrification of high-level waste is the internationally recognized standard to minimize the impact to the environment resulting from waste disposal as well as to minimize the volume of conditioned waste to be disposed of. COGEMA has been vitrifying high-level waste industrially for over 20 years and is currently operating three commercial vitrification facilities based on a hot metal crucible technology, with outstanding records of safety, reliability and product quality. To further increase the performance of vitrification facilities, CEA and COGEMA have been developing the cold crucible melter technology since the beginning of the 1980s. This type of melter is characterized by a virtually unlimited equipment service life and a great flexibility in dealing with various types of waste and allowing development of high temperature matrices. In complement of and in parallel with the vitrification process, a glass formulation methodology has been developed by the CEA in order to tailor matrices for the wastes to be conditioned while providing the best adaptation to the processing technology. The development of a glass formulation is a trade-off between material properties and qualities, technical feasibility, and disposal safety criteria. It involves non-radioactive and radioactive laboratories in order to achieve a comprehensive matrix qualification. Several glasses and glass ceramics have thus been studied by the CEA to be compliant with industrial needs and waste characteristics: glasses or other matrices for a large spectrum of fission products, or for high contents of specifics elements such as sodium, phosphate, iron, molybdenum, or actinides. New glasses or glass-ceramics designed to minimize the final wasteform volume for solutions produced during the reprocessing of high burnup fuels or to treat legacy wastes are now under development and take benefit from the latest CEA hot-laboratories and technology development. The paper presents the CEA state

  18. High-level waste borosilicate glass: A compendium of corrosion characteristics. Volume 2

    SciTech Connect

    Cunnane, J.C.; Bates, J.K.; Bradley, C.R.

    1994-03-01

    The objective of this document is to summarize scientific information pertinent to evaluating the extent to which high-level waste borosilicate glass corrosion and the associated radionuclide release processes are understood for the range of environmental conditions to which waste glass may be exposed in service. Alteration processes occurring within the bulk of the glass (e.g., devitrification and radiation-induced changes) are discussed insofar as they affect glass corrosion.This document is organized into three volumes. Volumes I and II represent a tiered set of information intended for somewhat different audiences. Volume I is intended to provide an overview of waste glass corrosion, and Volume 11 is intended to provide additional experimental details on experimental factors that influence waste glass corrosion. Volume III contains a bibliography of glass corrosion studies, including studies that are not cited in Volumes I and II. Volume I is intended for managers, decision makers, and modelers, the combined set of Volumes I, II, and III is intended for scientists and engineers working in the field of high-level waste.

  19. Laboratory-Scale Melter for Determination of Melting Rate of Waste Glass Feeds

    SciTech Connect

    Kim, Dong-Sang; Schweiger, Michael J.; Buchmiller, William C.; Matyas, Josef

    2012-01-09

    The purpose of this study was to develop the laboratory-scale melter (LSM) as a quick and inexpensive method to determine the processing rate of various waste glass slurry feeds. The LSM uses a 3 or 4 in. diameter-fused quartz crucible with feed and off-gas ports on top. This LSM setup allows cold-cap formation above the molten glass to be directly monitored to obtain a steady-state melting rate of the waste glass feeds. The melting rate data from extensive scaled-melter tests with Hanford Site high-level wastes performed for the Hanford Tank Waste Treatment and Immobilization Plant have been compiled. Preliminary empirical model that expresses the melting rate as a function of bubbling rate and glass yield were developed from the compiled database. The two waste glass feeds with most melter run data were selected for detailed evaluation and model development and for the LSM tests so the melting rates obtained from LSM tests can be compared with those from scaled-melter tests. The present LSM results suggest the LSM setup can be used to determine the glass production rates for the development of new glass compositions or feed makeups that are designed to increase the processing rate of the slurry feeds.

  20. ENHANCED DOE HIGH LEVEL WASTE MELTER THROUGHPUT STUDIES: SRNL GLASS SELECTION STRATEGY

    SciTech Connect

    Raszewski, F; Tommy Edwards, T; David Peeler, D

    2008-01-23

    The Department of Energy has authorized a team of glass formulation and processing experts at the Savannah River National Laboratory (SRNL), the Pacific Northwest National Laboratory (PNNL), and the Vitreous State Laboratory (VSL) at Catholic University of America to develop a systematic approach to increase high level waste melter throughput (by increasing waste loading with minimal or positive impacts on melt rate). This task is aimed at proof-of-principle testing and the development of tools to improve waste loading and melt rate, which will lead to higher waste throughput. Four specific tasks have been proposed to meet these objectives (for details, see WSRC-STI-2007-00483): (1) Integration and Oversight, (2) Crystal Accumulation Modeling (led by PNNL)/Higher Waste Loading Glasses (led by SRNL), (3) Melt Rate Evaluation and Modeling, and (4) Melter Scale Demonstrations. Task 2, Crystal Accumulation Modeling/Higher Waste Loading Glasses is the focus of this report. The objective of this study is to provide supplemental data to support the possible use of alternative melter technologies and/or implementation of alternative process control models or strategies to target higher waste loadings (WLs) for the Defense Waste Processing Facility (DWPF)--ultimately leading to higher waste throughputs and a reduced mission life. The glass selection strategy discussed in this report was developed to gain insight into specific technical issues that could limit or compromise the ability of glass formulation efforts to target higher WLs for future sludge batches at the Savannah River Site (SRS). These technical issues include Al-dissolution, higher TiO{sub 2} limits and homogeneity issues for coupled-operations, Al{sub 2}O{sub 3} solubility, and nepheline formation. To address these technical issues, a test matrix of 28 glass compositions has been developed based on 5 different sludge projections for future processing. The glasses will be fabricated and characterized based on

  1. Office of River Protection Advanced Low-Activity Waste Glass Research and Development Plan

    SciTech Connect

    Kruger, A. A.; Peeler, D. K.; Kim, D. S.; Vienna, J. D.; Piepel, G. F.; Schweiger, M. J.

    2015-11-23

    The U.S. Department of Energy Office of River Protection (ORP) has initiated and leads an integrated Advanced Waste Glass (AWG) program to increase the loading of Hanford tank wastes in glass while meeting melter lifetime expectancies and process, regulatory, and product performance requirements. The integrated ORP program is focused on providing a technical, science-based foundation for making key decisions regarding the successful operation of the Hanford Tank Waste Treatment and Immobilization Plant (WTP) facilities in the context of an optimized River Protection Project (RPP) flowsheet. The fundamental data stemming from this program will support development of advanced glass formulations, key product performance and process control models, and tactical processing strategies to ensure safe and successful operations for both the low-activity waste (LAW) and high-level waste vitrification facilities. These activities will be conducted with the objective of improving the overall RPP mission by enhancing flexibility and reducing cost and schedule.

  2. GLASS FORMULATION FOR THE HANFORD TANK WASTE TREATMENT AND IMMOBILIZATION PLANT (WTP)

    SciTech Connect

    KRUGER AA; VIENNA JD; KIM DS; JAIN V

    2009-05-27

    A computational method for formulating Hanford HLW glasses was developed that is based on empirical glass composition-property models, accounts for all associated uncertainties, and can be solved in Excel{sup R} in minutes. Calculations for all waste form processing and compliance requirements included. Limited experimental validation performed.

  3. Liquidus temperature and chemical durability of selected glasses to immobilize rare earth oxides waste

    SciTech Connect

    Mohd Fadzil, Syazwani Binti; Hrma, Pavel R.; Schweiger, Michael J.; Riley, Brian J.

    2015-06-30

    Pyroprocessing is a reprocessing method for managing and reusing used nuclear fuel (UNF) by dissolving it in an electrorefiner with a molten alkali or alkaline earth chloride salt mixture while avoiding wet reprocessing. Pyroprocessing UNF with a LiCl-KCl eutectic salt releases the fission products from the fuel and generates a variety of metallic and salt-based species, including rare earth (RE) chlorides. If the RE-chlorides are converted to oxides, borosilicate glass is a prime candidate for their immobilization because of its durability and ability to dissolve almost any RE waste component into the matrix at high loadings. Crystallization that occurs in waste glasses as the waste loading increases may complicate glass processing and affect the product quality. This work compares three types of borosilicate glasses in terms of liquidus temperature (TL): the International Simple Glass designed by the International Working Group, sodium borosilicate glass developed by Korea Hydro and Nuclear Power, and the lanthanide aluminoborosilicate (LABS) glass established in the United States. The LABS glass allows the highest waste loadings (over 50 mass% RE2O3) while possessing an acceptable chemical durability.

  4. PERFORMANCE OF A BURIED RADIOACTIVE HIGH LEVEL WASTE GLASS AFTER 24 YEARS

    SciTech Connect

    Jantzen, C; Daniel Kaplan, D; Ned Bibler, N; David Peeler, D; John Plodinec, J

    2008-05-05

    A radioactive high level waste glass was made in 1980 with Savannah River Site (SRS) Tank 15 waste. This glass was buried in the SRS burial ground for 24 years but lysimeter data was only available for the first 8 years. The glass was exhumed and analyzed in 2004. The glass was predicted to be very durable and laboratory tests confirmed the durability response. The laboratory results indicated that the glass was very durable as did analysis of the lysimeter data. Scanning electron microscopy of the glass burial surface showed no significant glass alteration consistent with the results of the laboratory and field tests. No detectable Pu, Am, Cm, Np, or Ru leached from the glass into the surrounding sediment. Leaching of {beta}/{delta} from {sup 90}Sr and {sup 137}Cs in the glass was diffusion controlled. Less than 0.5% of the Cs and Sr in the glass leached into the surrounding sediment, with >99% of the leached radionuclides remaining within 8 centimeters of the glass pellet.

  5. INCORPORATION OF MONO SODIUM TITANATE AND CRYSTALLINE SILICOTITANATE FEEDS IN HIGH LEVEL NUCLEAR WASTE GLASS

    SciTech Connect

    Fox, K.; Johnson, F.; Edwards, T.

    2010-11-23

    Four series of glass compositions were selected, fabricated, and characterized as part of a study to determine the impacts of the addition of Crystalline Silicotitanate (CST) and Monosodium Titanate (MST) from the Small Column Ion Exchange (SCIX) process on the Defense Waste Processing Facility (DWPF) glass waste form and the applicability of the DWPF process control models. All of the glasses studied were considerably more durable than the benchmark Environmental Assessment (EA) glass. The measured Product Consistency Test (PCT) responses were compared with the predicted values from the current DWPF durability model. One of the KT01-series and two of the KT03-series glasses had measured PCT responses that were outside the lower bound of the durability model. All of the KT04 glasses had durabilities that were predictable regardless of heat treatment or compositional view. In general, the measured viscosity values of the KT01, KT03, and KT04-series glasses are well predicted by the current DWPF viscosity model. The results of liquidus temperature (T{sub L}) measurements for the KT01-series glasses were mixed with regard to the predictability of the T{sub L} for each glass. All of the measured T{sub L} values were higher than the model predicted values, although most fell within the 95% confidence intervals. Overall, the results of this study show a reasonable ability to incorporate the anticipated SCIX streams into DWPF-type glass compositions with TiO{sub 2} concentrations of 4-5 wt % in glass.

  6. Recycling of inorganic waste in monolithic and cellular glass-based materials for structural and functional applications.

    PubMed

    Rincón, Acacio; Marangoni, Mauro; Cetin, Suna; Bernardo, Enrico

    2016-07-01

    The stabilization of inorganic waste of various nature and origin, in glasses, has been a key strategy for environmental protection for the last decades. When properly formulated, glasses may retain many inorganic contaminants permanently, but it must be acknowledged that some criticism remains, mainly concerning costs and energy use. As a consequence, the sustainability of vitrification largely relies on the conversion of waste glasses into new, usable and marketable glass-based materials, in the form of monolithic and cellular glass-ceramics. The effective conversion in turn depends on the simultaneous control of both starting materials and manufacturing processes. While silica-rich waste favours the obtainment of glass, iron-rich wastes affect the functionalities, influencing the porosity in cellular glass-based materials as well as catalytic, magnetic, optical and electrical properties. Engineered formulations may lead to important reductions of processing times and temperatures, in the transformation of waste-derived glasses into glass-ceramics, or even bring interesting shortcuts. Direct sintering of wastes, combined with recycled glasses, as an example, has been proven as a valid low-cost alternative for glass-ceramic manufacturing, for wastes with limited hazardousness. The present paper is aimed at providing an up-to-date overview of the correlation between formulations, manufacturing technologies and properties of most recent waste-derived, glass-based materials. © 2016 The Authors. Journal of Chemical Technology & Biotechnology published by John Wiley & Sons Ltd on behalf of Society of Chemical Industry.

  7. Minor component study for simulated high-level nuclear waste glasses (Draft)

    SciTech Connect

    Li, H.; Langowskim, M.H.; Hrma, P.R.; Schweiger, M.J.; Vienna, J.D.; Smith, D.E.

    1996-02-01

    Hanford Site single-shell tank (SSI) and double-shell tank (DSI) wastes are planned to be separated into low activity (or low-level waste, LLW) and high activity (or high-level waste, HLW) fractions, and to be vitrified for disposal. Formulation of HLW glass must comply with glass processibility and durability requirements, including constraints on melt viscosity, electrical conductivity, liquidus temperature, tendency for phase segregation on the molten glass surface, and chemical durability of the final waste form. A wide variety of HLW compositions are expected to be vitrified. In addition these wastes will likely vary in composition from current estimates. High concentrations of certain troublesome components, such as sulfate, phosphate, and chrome, raise concerns about their potential hinderance to the waste vitrification process. For example, phosphate segregation in the cold cap (the layer of feed on top of the glass melt) in a Joule-heated melter may inhibit the melting process (Bunnell, 1988). This has been reported during a pilot-scale ceramic melter run, PSCM-19, (Perez, 1985). Molten salt segregation of either sulfate or chromate is also hazardous to the waste vitrification process. Excessive (Cr, Fe, Mn, Ni) spinel crystal formation in molten glass can also be detrimental to melter operation.

  8. Method for extracting lanthanides and actinides from acid solutions by modification of Purex solvent

    DOEpatents

    Horwitz, E.P.; Kalina, D.G.

    1984-05-21

    A process has been developed for the extraction of multivalent lanthanide and actinide values from acidic waste solutions, and for the separation of these values from fission product and other values, which utilizes a new series of neutral bi-functional extractants, the alkyl(phenyl)-N, N-dialkylcarbamoylmethylphosphine oxides, in combination with a phase modifier to form an extraction solution. The addition of the extractant to the Purex process extractant, tri-n-butylphosphate in normal paraffin hydrocarbon diluent, will permit the extraction of multivalent lanthanide and actinide values from 0.1 to 12.0 molar acid solutions.

  9. Redox-Dependent Solubility of Technetium in Low Activity Waste Glass

    SciTech Connect

    Soderquist, Chuck Z.; Schweiger, Michael J.; Kim, Dong-Sang; Lukens, Wayne W.; Mccloy, John S.

    2014-03-01

    The solubility of technetium was measured in a Hanford low activity waste glass simulant. The simulant glass was melted, quenched and pulverized to make a stock of powdered glass. A series of glass samples were prepared using the powdered glass and varying amounts of solid potassium pertechnetate. Samples were melted at 1000°C in sealed fused quartz ampoules. After cooling, the bulk glass and the salt phase above the glass (when present) were sampled for physical and chemical characterization. Technetium was found in the bulk glass up to 2000 ppm (using the glass as prepared) and 3000 ppm (using slightly reducing conditions). The chemical form of technetium obtained by x-ray absorption near edge spectroscopy can be mainly assigned to isolated Tc(IV), with a minority of Tc(VII) in some glasses and TcO2 in two glasses. The concentration and speciation of technetium depends on glass redox and amount of technetium added. Solid crystals of pertechnetate salts were found in the salt cake layer that formed at the top of some glasses during the melt.

  10. An International Initiative on Long-Term Behavior of High-Level Nuclear Waste Glass

    SciTech Connect

    Gin, Stephane; Abdelouas, Abdesselam; Criscenti, Louise J; Ebert, William L; Ferrand, K; Geisler, T; Harrison, Michael T; Inagaki, Y; Mitsui, S; Mueller, K T; Marra, James C; Pantano, Carlo G; Pierce, Eric M; Ryan, Joseph V; Schofield, J M; Steefel, Carl I; Vienna, John D.

    2013-01-01

    Nations using borosilicate glass as an immobilization material for radioactive waste have reinforced the importance of scientific collaboration to obtain a consensus on the mechanisms controlling the longterm dissolution rate of glass. This goal is deemed to be crucial for the development of reliable performance assessment models for geological disposal. The collaborating laboratories all conduct fundamental and/or applied research using modern materials science techniques. This paper briefly reviews the radioactive waste vitrification programs of the six participant nations and summarizes the current state of glass corrosion science, emphasizing the common scientific needs and justifications for on-going initiatives.

  11. An international initiative on long-term behavior of high-level nuclear waste glass

    SciTech Connect

    Gin, Stephane; Criscenti, Louise J.; Ebert, W. L.; Ferrand, Karine; Geisler, Thorsten; Harrison, Mike T.; Inagaki, Yaohiro; Mitsui, Seiichiro; Mueller, Karl T.; Marra, James C.; Pantano, Carlo G.; Pierce, Eric M.; Ryan, Joseph V.; Schofield, James M.; Steefel, Carl I.; Vienna, John D.

    2013-06-01

    Nations producing borosilicate glass as an immobilization material for radioactive wastes resulting from spent nuclear fuel reprocessing have reinforced scientific collaboration to obtain consensus on mechanisms controlling the long-term dissolution rate of glass. This goal is deemed to be crucial for the development of reliable performance assessment models for geological disposal. The collaborating laboratories all conduct fundamental and/or applied research with modern materials science techniques. The paper briefly reviews the radioactive waste vitrification programmes of the six participant nations and summarizes the state-of-the-art of glass corrosion science, emphasizing common scientific needs and justifications for on-going initiatives.

  12. An international initiative on long-term behavior of high-level nuclear waste glass

    SciTech Connect

    Gin, S.; Abdelouas, A.; Criscenti, L. J.; Ebert, W. L.; Ferrand, K.; Geisler, T.; Harrison, M. T.; Inagaki, Y.; Mitsui, S.; Mueller, K. T.; Marra, J. C.; Pantano, C. G.; Pierce, E. M.; Ryan, J. V.; Schofield, J. M.; Steefel, C. I.; Vienna, J. D.

    2013-08-07

    Nations using borosilicate glass as an immobilization material for radioactive waste have reinforced the importance of scientific collaboration to obtain a consensus on the mechanisms controlling the long-term dissolution rate of glass. This goal is deemed to be crucial for the development of reliable performance assessment models for geological disposal. The collaborating laboratories all conduct fundamental and/or applied research using modern materials science techniques. This paper briefly reviews the radioactive waste vitrification programs of the six participant nations and summarizes the current state of glass corrosion science, emphasizing the common scientific needs and justifications for on-going initiatives.

  13. Coupled recycling of PVC and glass wastes producing chlorine-free fuels and cement feed stock.

    PubMed

    Sung, Ho-jin; Noda, Reiji; Horio, Masayuki

    2009-01-01

    To utilize PVC and glass wastes in a landfill, a kinetic study was conducted for neutralization of HCl derived from PVC pyrolysis with sodium in soda glass. The effective diffusion coefficient of sodium at 550 degrees C was 3.3 x 10(-16) m2/s in steam atmosphere, but was 1.2 x 10(-17) m2/s in dry atmosphere. It was confirmed from experimental results in which considerable NaCl crystals were deposited on the surface of glass particles after 6 h reaction with particles of 25 microm in diameter that NaCl crystals' growth on the glass surface does not affect the neutralization rate rate in our experimental conditions. The effect of hydrothermal treatment was studied for the glass treated at 250 degrees C under a vapor pressure of 3.6 MPa for 5 h. Approximately 20 times higher rate than that of original glass was caused by the formation of the porous surface layer through which sodium ions can readily diffuse out The effect was not clear until steam pressure reached the above value. The absence of chlorine within the glass matrix was confirmed by EDS analysis on the cross section of glass cullets reacted with HCl gas. Neutralization of HCl gas with soda-glass conducted under steam atmosphere to increase the reaction rate is effective to recover energy and material from PVC and glass wastes.

  14. ROAD MAP FOR DEVELOPMENT OF CRYSTAL-TOLERANT HIGH LEVEL WASTE GLASSES

    SciTech Connect

    Fox, K.; Peeler, D.; Herman, C.

    2014-05-15

    The U.S. Department of Energy (DOE) is building a Tank Waste Treatment and Immobilization Plant (WTP) at the Hanford Site in Washington to remediate 55 million gallons of radioactive waste that is being temporarily stored in 177 underground tanks. Efforts are being made to increase the loading of Hanford tank wastes in glass while meeting melter lifetime expectancies and process, regulatory, and product quality requirements. This road map guides the research and development for formulation and processing of crystaltolerant glasses, identifying near- and long-term activities that need to be completed over the period from 2014 to 2019. The primary objective is to maximize waste loading for Hanford waste glasses without jeopardizing melter operation by crystal accumulation in the melter or melter discharge riser. The potential applicability to the Savannah River Site (SRS) Defense Waste Processing Facility (DWPF) will also be addressed in this road map. The planned research described in this road map is motivated by the potential for substantial economic benefits (significant reductions in glass volumes) that will be realized if the current constraints (T1% for WTP and TL for DWPF) are approached in an appropriate and technically defensible manner for defense waste and current melter designs. The basis of this alternative approach is an empirical model predicting the crystal accumulation in the WTP glass discharge riser and melter bottom as a function of glass composition, time, and temperature. When coupled with an associated operating limit (e.g., the maximum tolerable thickness of an accumulated layer of crystals), this model could then be integrated into the process control algorithms to formulate crystal-tolerant high-level waste (HLW) glasses targeting high waste loadings while still meeting process related limits and melter lifetime expectancies. The modeling effort will be an iterative process, where model form and a broader range of conditions, e.g., glass

  15. Fabrication of artificial gemstones from glasses: From waste to jewelry

    NASA Astrophysics Data System (ADS)

    Srisittipokakun, N.; Ruangtaweep, Y.; Horprathum, M.; Kaewkhao, J.

    2014-09-01

    In this review, several aspects of artificial gemstones from glasses have been addressed from the advantages, the fabrication process, the coloration, their properties and finally the use of RHA as the glass former for the simulant gemstones. The silica sources for preparation of glasses were locally obtained from sand and biomass ashes in Thailand. The refractive index, density and hardness values of the glass gemstones reported in these researches had been meet the standard of EU-regulation for crystal. The glass gemstones were fabricated in a variety of colors with some special features such as color changing when exposed under different light sources. Barium was used instead of lead to increase the density and refractive index of the glasses. The developments of high refractive index lead-free glasses are also leave non-toxically impact to our environment.

  16. Vitrified hillforts as anthropogenic analogues for nuclear waste glasses - project planning and initiation

    SciTech Connect

    Sjoblom, Rolf; Weaver, Jamie L.; Peeler, David K.; Mccloy, John S.; Kruger, Albert A.; Ogenhall, E.; Hjarthner-Jolder, E.

    2016-09-27

    Nuclear waste must be deposited in such a manner that it does not cause significant impact on the environment or human health. In some cases, the integrity of the repositories will need to sustain for tens to hundreds of thousands of years. In order to ensure such containment, nuclear waste is frequently converted into a very durable glass. It is fundamentally difficult, however, to assure the validity of such containment based on short-term tests alone. To date, some anthropogenic and natural volcanic glasses have been investigated for this purpose. However, glasses produced by ancient cultures for the purpose of joining rocks in stonewalls have not yet been utilized in spite of the fact that they might offer significant insight into the long-term durability of glasses in natural environments. Therefore, a project is being initiated with the scope of obtaining samples and characterizing their environment, as well as to investigate them using a suite of advanced materials characterization techniques. It will be analysed how the hillfort glasses may have been prepared, and to what extent they have altered under in-situ conditions. The ultimate goals are to obtain a better understanding of the alteration behaviour of nuclear waste glasses and its compositional dependence, and thus to improve and validate models for nuclear waste glass corrosion. The paper deals with project planning and initiation, and also presents some early findings on fusion of amphibolite and on the process for joining the granite stones in the hillfort walls.

  17. Corrosion behavior of a glass-bonded sodalite ceramic waste form and its constituents.

    SciTech Connect

    Lewis, M. A.; Ebert, W. L.; Morss, L.

    1999-06-18

    A ceramic waste form (CWF) of glass bonded sodalite is being developed as a waste form for the long-term immobilization of fission products and transuranic elements from the U.S. Department of Energy's activities on spent nuclear fuel conditioning. A durable waste form was prepared by hot isostatic pressing (HIP) a mixture of salt-loaded zeolite powders and glass frit. During HIP the zeolite is converted to sodalite, and the resultant CWF is been completed for durations of up to 182 days. Four dissolution modes were identified: dissolution of free salt, dissolution of the aluminosilicate matrix of sodalite and the accompanying dissolution of occluded salt, dissolution of the boroaluminosilicate matrix of the glass, and ion exchange. Synergies inherent to the CWF were identified by comparing the results of the tests with pure glass and sodalite with those of the composite CWF.

  18. Evaluation the microwave heating of spinel crystals in high-level waste glass

    SciTech Connect

    Christian, J. H.; Washington, A. L.

    2015-08-18

    In this report, the microwave heating of a crystal-free and a partially (24 wt%) trevorite-crystallized waste glass simulant were evaluated. The results show that a 500 mg piece of partially crystallized waste glass can be heated from room-temperature to above 1600 °C (as measured by infrared radiometry) within 2 minutes using a single mode, highly focused, 2.45 GHz microwave, operating at 300 W. X-ray diffraction measurements show that the partially crystallized glass experiences an 87 % reduction in trevorite following irradiation and thermal quenching. When a crystal-free analogue of the same waste glass simulant composition is exposed to the same microwave radiation it could not be heated above 450 °C regardless of the heating time.

  19. Multicomponent leach tests in Standard Canadian Shield Saline Solution on glasses containing simulated nuclear waste

    SciTech Connect

    Heimann, R.B.; Wood, D.D.; Hamon, R.F.

    1984-01-01

    Leaching experiments on borosilicate glass frit and simulated nuclear waste glasses were performed as a preliminary to leaching experiments on glasses incorporating radioactive waste. The experimental design included (1) simulated waste glass, (2) ASTM Grade-2 titanium container material, (3) clay buffer material, (4) Standard Canadian Shield Saline Solution, and (5) granitic rock. Cumulative fractions of release for boron were determined, as well as the solution concentrations of silicon, iron, strontium and cesium. The leach rates for boron after 28 d were approximately 5 x 10/sup -6/ kg x m/sup -2/ x s/sup -1/ in Hastelloy vessels. There is an apparently strong relationship between the clay/groundwater ratio, the concentration of iron in the solution, and the concentrations of silicon, strontium, and cesium.

  20. Experimental design and process analysis for acidic leaching of metal-rich glass wastes.

    PubMed

    Tuncuk, A; Ciftci, H; Akcil, A; Ognyanova, A; Vegliò, F

    2010-05-01

    The removal of iron, titanium and aluminium from colourless and green waste glasses has been studied under various experimental conditions in order to optimize the process parameters and to decrease the metal content in the waste glass by acidic leaching. Statistical design of experiments and ANOVA (analysis of variance) were performed in order to determine the main effects and interactions between the investigated factors (sample ratio, acid concentration, temperature and leaching time). A full factorial experiment was performed by sulphuric acid leaching of glass for metal removal. After treating, the iron content was 530 ppm, corresponding to 1880 ppm initial concentration of Fe(2)O(3) in the original colourless sample. This result is achieved using 1M H(2)SO( 4) and 30% sample ratio at 90(o)C leaching temperature for 2 hours. The iron content in the green waste glass sample was reduced from 3350 ppm initial concentration to 2470 ppm after treating.

  1. Effect of glass composition on waste form durability: A critical review

    SciTech Connect

    Ellison, A.J.G.; Mazer, J.J.; Ebert, W.L.

    1994-11-01

    This report reviews literature concerning the relationship between the composition and durability of silicate glasses, particularly glasses proposed for immobilization of radioactive waste. Standard procedures used to perform durability tests are reviewed. It is shown that tests in which a low-surface area sample is brought into contact with a very large volume of solution provide the most accurate measure of the intrinsic durability of a glass composition, whereas high-surface area/low-solution volume tests are a better measure of the response of a glass to changes in solution chemistry induced by a buildup of glass corrosion products. The structural chemistry of silicate and borosilicate glasses is reviewed to identify those components with the strongest cation-anion bonds. A number of examples are discussed in which two or more cations engage in mutual bonding interactions that result in minima or maxima in the rheologic and thermodynamic properties of the glasses at or near particular optimal compositions. It is shown that in simple glass-forming systems such interactions generally enhance the durability of glasses. Moreover, it is shown that experimental results obtained for simple systems can be used to account for durability rankings of much more complex waste glass compositions. Models that purport to predict the rate of corrosion of glasses in short-term durability tests are evaluated using a database of short-term durability test results for a large set of glass compositions. The predictions of these models correlate with the measured durabilities of the glasses when considered in large groupings, but no model evaluated in this review provides accurate estimates of durability for individual glass compositions. Use of these models in long-term durability models is discussed. 230 refs.

  2. Technetium Incorporation in Glass for the Hanford Tank Waste Treatment and Immobilization Plant

    SciTech Connect

    Kruger, Albert A.; Kim, Dong Sang

    2015-01-14

    A priority of the United States Department of Energy (U.S. DOE) is to dispose of nuclear wastes accumulated in 177 underground tanks at the Hanford Nuclear Reservation in eastern Washington State. These nuclear wastes date from the Manhattan Project of World War II and from plutonium production during the Cold War. The DOE plans to separate high-level radioactive wastes from low activity wastes and to treat each of the waste streams by vitrification (immobilization of the nuclides in glass) for disposal. The immobilized low-activity waste will be disposed of here at Hanford and the immobilized high-level waste at the national geologic repository. Included in the inventory of highly radioactive wastes is large volumes of 99Tc (~9 × 10E2 TBq or ~2.5 × 104 Ci or ~1500 kg). A problem facing safe disposal of Tc-bearing wastes is the processing of waste feed into in a chemically durable waste form. Technetium incorporates poorly into silicate glass in traditional glass melting. It readily evaporates during melting of glass feeds and out of the molten glass, leading to a spectrum of high-to-low retention (ca. 20 to 80%) in the cooled glass product. DOE-ORP currently has a program at Pacific Northwest National Laboratory (PNNL), in the Department of Materials Science and Engineering at Rutgers University and in the School of Mechanical and Materials Engineering at Washington State University that seeks to understand aspects of Tc retention by means of studying Tc partitioning, molten salt formation, volatilization pathways, and cold cap chemistry. Another problem involves the stability of Tc in glass in both the national geologic repository and on-site disposal after it has been immobilized. The major environmental concern with 99Tc is its high mobility in addition to a long half-life (2.1×105 yrs). The pertechnetate ion (TcO4-) is highly soluble in water and does not adsorb well onto the surface of minerals and so migrates nearly at the same velocity as groundwater

  3. Settling of Spinel in a High-Level Waste Glass Melter

    SciTech Connect

    Hrma, Pavel R.; Schill, Pert; Nemec, Lubomir

    2002-01-18

    High-level nuclear waste is being vitrified, i.e., converted to a durable glass that can be stored in a safe repository for hundreds of thousands of years. Waste vitrification is accomplished in reactors called melters to which the waste is charged together with glass-forming additives. The mixture is electrically heated to a temperature as high as 1150?C (or even higher in advanced melters) to create a melt that becomes glass on cooling. This process is slow and expensive. Moreover, the melters that are currently in use or are going to be used in the U.S. are sensitive to clogging and thus cannot process melt in which solid particles are suspended. These particles settle and gradually accumulate on the melter bottom. Such particles, most often small crystals of spinel (a mineral containing iron, nickel, chromium, and other minor oxides), inevitably occur in the melt when the content of the waste in the glass (called waste loading) increases above a certain limit. To avoid the presence of solid particles in the melter, the waste loading is kept rather low, in average 15% lower than in glass formulated for more robust melters.

  4. Settling of Spinel in A High-Level Waste Glass Melter

    SciTech Connect

    Pavel Hrma; Pert Schill; Lubomir Nemec

    2002-01-07

    High-level nuclear waste is being vitrified, i.e., converted to a durable glass that can be stored in a safe repository for hundreds of thousands of years. Waste vitrification is accomplished in reactors call melters to which the waste is charged together with glass-forming additives. The mixture is electrically heated to a temperature as high as 1150 degree C (or even higher in advanced melters) to create a melt that becomes glass on cooling. This process is slow and expensive. Moreover, the melters that are currently in use or are going to be used in the U.S. are sensitive to clogging and thus cannot process melt in which solid particles are suspended. These particles settle and gradually accumulate on the melter bottom. Such particles, most often small crystals of spinel ( a mineral containing iron, nickel, chromium, and other minor oxides), inevitably occurred in the melt when the content of the waste in the glass (called waste loading) increases above a certain limit. To avoid the presence of solid particles in the melter, the waste loading is kept rather low, in average 15% lower than in glass formulated for more robust melters.

  5. Corrosion resistance of ceramic refractories to simulated waste glasses at high temperature

    SciTech Connect

    Xing, S.B.; Lin, Y.; Mohr, R.K.; Pegg, I.L.

    1996-08-01

    In many vitrification processes, refractory materials are used to contain the waste glass melt. The corrosive nature of the high-temperature melt consumes the waste feed materials but also limits refractory life. As vitrification is applied to more diverse waste streams, and particularly in higher-temperature applications, increasingly severe demands are placed on the refractory materials. A variety of potential refractory materials including Fused-cast AZS, Monofrax K3, Monofrax E, and the Corhart refractories ER1195, ER2161, C1215, C1215Z, Rechrome, and T1186, were subjected to corrosion testing at 1,450 C using the ASTM C-621 procedure. A series of simulated waste glasses was used which included F, Cl, S, Cu, Zn, Pb; these minor components were found to cause significant, and in some cases drastic, increases in corrosion rates. The corrosion tests were conducted over a range of time intervals extending to 144 hrs in order to investigate the kinetics of the corrosion processes. The change of the concentrations of constituents in the glass was monitored by compositional analysis of glass samples and correlated to the observed extent of corrosion; typically, components of the material under test increase with time while key minor components, such as Co and Pb, decrease. The rate of corrosion of high-zirconia refractories was slowed considerably by adding zirconia to the waste glass composition; this has the added benefit of improving the aqueous leach resistance of the waste form that is produced.

  6. Radiation stability test on multiphase glass ceramic and crystalline ceramic waste forms

    NASA Astrophysics Data System (ADS)

    Tang, Ming; Kossoy, Anna; Jarvinen, Gordon; Crum, Jarrod; Turo, Laura; Riley, Brian; Brinkman, Kyle; Fox, Kevin; Amoroso, Jake; Marra, James

    2014-05-01

    A radiation stability study was performed on glass ceramic and crystalline ceramic waste forms. These materials are candidate host materials for immobilizing alkali/alkaline earth (Cs/Sr-CS) + lanthanide (LN) + transition metal (TM) fission product waste streams from nuclear fuel reprocessing. In this study, glass ceramics were fabricated using a borosilicate glass as a matrix in which to incorporate CS/LN/TM combined waste streams. The major phases in these multiphase materials are powellite, oxyaptite, pollucite, celsian, and durable residual glass phases. Al2O3 and TiO2 were combined with these waste components to produce multiphase crystalline ceramics containing hollandite-type phases, perovskites, pyrochlores and other minor metal titanate phases. For the radiation stability test, selected glass ceramic and crystalline ceramic samples were exposed to different irradiation environments including low fluxes of high-energy (∼1-5 MeV) protons and alpha particles generated by an ion accelerator, high fluxes of low-energy (hundreds of keV) krypton particles generated by an ion implanter, and in-situ electron irradiations in a transmission electron microscope. These irradiation experiments were performed to simulate self-radiation effects in a waste form. Ion irradiation-induced microstructural modifications were examined using X-ray diffraction and transmission electron microscopy. Our preliminary results reveal different radiation tolerance in different crystalline phases under various radiation damage environments. However, their stability may be rate dependent which may limit the waste loading that can be achieved.

  7. Effects of radionuclide decay on waste glass behavior: A critical review

    SciTech Connect

    Wronkiewicz, D.J.

    1993-12-01

    This paper is an extension of a chapter in an earlier report [1] that provides an updated review on the status of radiation damage problems in nuclear waste glasses. This report will focus on radiation effects on vitrified borosilicate nuclear waste glasses under conditions expected in the proposed Yucca mountain repository. Radiation effects on high-level waste glasses and their surrounding repository environment are important considerations for radionuclide immobilization because of the potential to alter the glass stability and thereby influence the radionuclide retentive properties of this waste form. The influence of radionuclide decay on vitrified nuclear waste may be manifested by several changes, including volume, stored energy, structure, microstructure, mechanical properties, and phase separation. Radiation may also affect the composition of aqueous fluids and atmospheric gases in relatively close proximity to the waste form. What is important to the radionuclide retentive properties of the repository is how these radiation effects collectively or individually influence the durability and radionuclide release from the glass in the event of liquid water contact.

  8. Radiation stability test on multiphase glass ceramic and crystalline ceramic waste forms

    SciTech Connect

    Tang, Ming; Kossoy, Anna; Jarvinen, G. D.; Crum, Jarrod V.; Turo, Laura A.; Riley, Brian J.; Brinkman, Kyle; Fox, Kevin M.; Amoroso, Jake; Marra, James C.

    2014-02-03

    A radiation stability study was performed on glass ceramic and crystalline ceramic waste forms. These materials are candidate host materials for immobilizing alkali/alkaline earth (Cs/Sr-CS) + lanthanide (LN) + transition metal (TM) fission product waste streams from nuclear fuel reprocessing. In this study, glass ceramics were fabricated using a borosilicate glass as a matrix in which to incorporate CS/LN/TM combined waste streams. The major phases in these multiphase materials are powellite, oxyaptite, pollucite, celsian, and durable residual glass phases. Al2O3 and TiO2 were combined with these waste components to produce multiphase crystalline ceramics containing hollandite-type phases, perovskites, pyrochlores and other minor metal titanate phases. For the radiation stability test, selected glass ceramic and crystalline ceramic samples were exposed to different irradiation environments including low fluxes of high-energy (~1–5 MeV) protons and alpha particles generated by an ion accelerator, high fluxes of low-energy (hundreds of keV) krypton particles generated by an ion implanter, and in-situ electron irradiations in a transmission electron microscope. These irradiation experiments were performed to simulate self-radiation effects in a waste form. Ion irradiation-induced microstructural modifications were examined using X-ray diffraction and transmission electron microscopy. Our preliminary results reveal different radiation tolerance in different crystalline phases under various radiation damage environments. However, their stability may be rate dependent which may limit the waste loading that can be achieved.

  9. Long-term modeling of glass waste in portland cement- and clay-based matrices

    SciTech Connect

    Stockman, H.W.; Nagy, K.L.; Morris, C.E.

    1995-12-01

    A set of ``templates`` was developed for modeling waste glass interactions with cement-based and clay-based matrices. The templates consist of a modified thermodynamic database, and input files for the EQ3/6 reaction path code, containing embedded rate models and compositions for waste glass, cement, and several pozzolanic materials. Significant modifications were made in the thermodynamic data for Th, Pb, Ra, Ba, cement phases, and aqueous silica species. It was found that the cement-containing matrices could increase glass corrosion rates by several orders of magnitude (over matrixless or clay matrix systems), but they also offered the lowest overall solubility for Pb, Ra, Th and U. Addition of pozzolans to cement decreased calculated glass corrosion rates by up to a factor of 30. It is shown that with current modeling capabilities, the ``affinity effect`` cannot be trusted to passivate glass if nuclei are available for precipitation of secondary phases that reduce silica activity.

  10. Office of River Protection Advanced Low-Activity Waste Glass Research and Development Plan

    SciTech Connect

    Peeler, David K.; Kim, Dong-Sang; Vienna, John D.; Schweiger, Michael J.; Piepel, Gregory F.

    2015-11-01

    The U.S. Department of Energy Office of River Protection (ORP) has initiated and leads an integrated Advanced Waste Glass (AWG) program to increase the loading of Hanford tank wastes in glass while meeting melter lifetime expectancies and process, regulatory, and product performance requirements. The integrated ORP program is focused on providing a technical, science-based foundation for making key decisions regarding the successful operation of the Hanford Tank Waste Treatment and Immobilization Plant (WTP) facilities in the context of an optimized River Protection Project (RPP) flowsheet. The fundamental data stemming from this program will support development of advanced glass formulations, key product performance and process control models, and tactical processing strategies to ensure safe and successful operations for both the low-activity waste (LAW) and high-level waste vitrification facilities. These activities will be conducted with the objective of improving the overall RPP mission by enhancing flexibility and reducing cost and schedule. The purpose of this advanced LAW glass research and development plan is to identify the near-term, mid-term, and longer-term research and development activities required to develop and validate advanced LAW glasses, property-composition models and their uncertainties, and an advanced glass algorithm to support WTP facility operations, including both Direct Feed LAW and full pretreatment flowsheets. Data are needed to develop, validate, and implement 1) new glass property-composition models and 2) a new glass formulation algorithm. Hence, this plan integrates specific studies associated with increasing the Na2O and SO3/halide concentrations in glass, because these components will ultimately dictate waste loadings for LAW vitrification. Of equal importance is the development of an efficient and economic strategy for 99Tc management. Specific and detailed studies are being implemented to understand the fate of Tc throughout

  11. XPS and ion beam scattering studies of leaching in simulated waste glass containing uranium

    SciTech Connect

    Karim, D.P.; Pronko, P.P.; Marcuso, T.L.M.; Lam, D.J.; Paulikas, A.P.

    1980-01-01

    Glass samples (consisting of 2 mole % UO/sub 3/ dissolved in a number of complex borosilicate simulated waste glasses including Battelle 76-68) were leached for varying times in distilled water at 75/sup 0/C. The glass surfaces were examined before and after leaching using x-ray photoemission spectroscopy and back-scattered ion beam profiling. Leached samples showed enhanced surface layer concentrations of several elements including uranium, titanium, zinc, iron and rare earths. An experiment involving the leaching of two glasses in the same vessel showed that the uranium surface enhancement is probably not due to redeposition from solution.

  12. Corrosion Testing of Low-Activity Waste Glasses Fiscal Year 1998 Summary Report

    SciTech Connect

    BP McGrail; CW Lindenmeier; HT Schaef; PF Martin

    1998-11-25

    Analytical results are presented on the chemical composition and other physical properties of a glass, given the identification BNFL-A-S98, made at Pacific Northwest National Laboratory' that is representative of the low-activity waste glass composition proposed by BNFL, Inc.* for immobilization of envelope A double-shell tank wastes at the Hanford Site. This glass was prepared for use in a testing program to be conducted at Pacific Northwest National Laboratory and at Argonne National Laboratory for the purpose of characterizing its long-term corrosion behavior. Detailed examination of the glass microstructure using transmission electron microscopy showed structural features indicative of amorphous phase separation. A remelt was performed on a smaller batch (100 g) to ensure rapid cooling. The glass microstructure was reexamined and showed no evidence of phase separation. Selected long-term (some to 860 d) product consistency tests were terminated, and the leachates were analyzed on tests with three other representative low-activity waste glass formulations (L8- 1, L8-3, and L8-7). The results showed no evidence of corrosion rate acceleration at three times the duration of tests where another well-studied glass, LD6-5412, had been completely altered under identical test conditions. These tests (and others not discussed in this report) provide clear evidence that low-activity waste glasses with at least 20 mass% Na20 can be made that have excellent long-term corrosion resistance. However, glass composition has a large impact on long-term behavior and so careful experiments with several different techniques are essential to ensuring that a particular glass will have good long-term corrosion resistance.

  13. Millimeter-Wave High Level and Low Activity Waste Glass Research

    SciTech Connect

    Woskov, Paul P.

    2005-06-01

    The primary objectives of the current research is to develop on-line sensors for characterizing molten glass in high-level and low-activity waste glass melters using millimeter-wave (MMW) technology and to use this technology to do novel research of melt dynamics. Existing and planned waste glass melters lack sophisticated diagnostics due to the hot, corrosive, and radioactive melter environments. Without process control diagnostics the Defense Waste Processing Facility (DWPF) and the Waste Treatment Plant (WTP) under construction at Hanford operate by a feed forward process control scheme that relies on predictive models with large uncertainties. This scheme severely limits production throughput and waste loading. Also operations at DWPF have shown susceptibility to anomalies such as foaming and combustion gas build up, which can seriously disrupt operations. Future waste chemistries will be even more challenging. The scientific goals of this project are to develop new reliable on-line monitoring capability for important glass process parameters such as temperature profiles, emissivity, density, viscosity, and other characteristics using the unique advantages of millimeter-wave electromagnetic radiation. Once successfully developed and implemented, significant cost savings would be realized in melter operations by increasing production through put, reduced storage volumes (through higher waste loading), and reduced risks (prevention or mitigation of anomalies).

  14. MIIT: International in-situ testing of nuclear-waste glasses: Performance of SRS simulated waste glass after five years of burial at the Waste Isolation Pilot Plant (WIPP)

    SciTech Connect

    Wicks, G.G.; Lodding, A.R.; Macedo, P.B.; Clark, D.E.

    1991-12-31

    In July of 1986, the first in-situ test involving burial of simulated high-level waste (HLW) forms conducted in the United States was started. This program, called the Materials Interface Interactions Test or MIIT, comprises the largest, most cooperative field-testing venture in the international waste management community. In July of 1991, the experimental portion of the 5-year MIIT study was completed on schedule. During this time interval, many in-situ measurements were performed, thousands of brine analyses conducted, and hundreds of waste glass and package components exhumed and evaluated after 6 mo., 1 yr., 2 yr. and 5 yr. burial periods. Although analyses are still in progress, the performance of SRS waste glass based on all data currently available has been seen to be excellent thus far. Initial analyses and assessment of Savannah River (SR) waste glass after burial in WIPP at 90{degrees}C for 5 years are presented in this document.

  15. MIIT: International in-situ testing of nuclear-waste glasses: Performance of SRS simulated waste glass after five years of burial at the Waste Isolation Pilot Plant (WIPP)

    SciTech Connect

    Wicks, G.G. ); Lodding, A.R. ); Macedo, P.B. ); Clark, D.E. )

    1991-01-01

    In July of 1986, the first in-situ test involving burial of simulated high-level waste (HLW) forms conducted in the United States was started. This program, called the Materials Interface Interactions Test or MIIT, comprises the largest, most cooperative field-testing venture in the international waste management community. In July of 1991, the experimental portion of the 5-year MIIT study was completed on schedule. During this time interval, many in-situ measurements were performed, thousands of brine analyses conducted, and hundreds of waste glass and package components exhumed and evaluated after 6 mo., 1 yr., 2 yr. and 5 yr. burial periods. Although analyses are still in progress, the performance of SRS waste glass based on all data currently available has been seen to be excellent thus far. Initial analyses and assessment of Savannah River (SR) waste glass after burial in WIPP at 90{degrees}C for 5 years are presented in this document.

  16. Final Report. LAW Glass Formulation to Support AP-101 Actual Waste Testing, VSL-03R3470-2, Rev. 0

    SciTech Connect

    Muller, I. S.; Pegg, I. L.; Rielley, Elizabeth; Carranza, Isidro; Hight, Kenneth; Lai, Shan-Tao T.; Mooers, Cavin; Bazemore, Gina; Cecil, Richard; Kruger, Albert A.

    2015-06-22

    The main objective of the work was to develop and select a glass formulation for vitrification testing of the actual waste sample of LAW AP-101 at Battelle - Pacific Northwest Division (PNWD). Other objectives of the work included preparation and characterization of glasses to demonstrate compliance with contract and processing requirements, evaluation of the ability to achieve waste loading requirements, testing to demonstrate compatibility of the glass melts with melter materials of construction, comparison of the properties of simulant and actual waste glasses, and identification of glass formulation issues with respect to contract specifications and processing requirements.

  17. Alteration of national glass in radioactive waste repository host rocks: A conceptional review

    SciTech Connect

    Apps, J.A.

    1987-01-01

    The storage of high-level radioactive wastes in host rocks containing natural glass has potential chemical advantages, especially if the initial waste temperatures are as high as 250/sup 0/C. However, it is not certain how natural glasses will decompose when exposed to an aqueous phase in a repository environment. The hydration and devitrification of both rhyolitic and natural basaltic natural glasses are reviewed in the context of hypothetical thermodynamic phase relations, infrared spectroscopic data and laboratory studies of synthetic glasses exposed to steam. The findings are compared with field observations and laboratory studies of hydrating and devitrifying natural glasses. The peculiarities of the dependence of hydration and devitrification behavior on compositional variation is noted. There is substantial circumstantial evidence to support the belief that rhyolitic glasses differ from basaltic glasses in their thermodynamic stability and their lattice structure, and that this is manifested by a tendency of the former to hydrate rather than devitrify when exposed to water. Further research remains to be done to confirm the differences in glass structure, and to determine both physically and chemically dependent properties of natural glasses as a function of composition.

  18. THE IMPACT OF KINETICS ON NEPHELINE FORMATION IN NUCLEAR WASTE GLASSES

    SciTech Connect

    Amoroso, J.

    2011-03-07

    Sixteen glass compositions were selected to study the potential impacts of the kinetics of nepheline formation in high-level nuclear waste (HLW) glass. The chosen compositions encompassed a relatively large nepheline discriminator (ND) range, 0.40-0.66, and included a relatively broad range, and amount of, constituents including high aluminum and high boron concentrations. All glasses were fabricated in the laboratory and subsequently exposed to six different cooling treatments. The cooling treatments consisted of three 'stepped' profiles and their corresponding 'smooth' profiles. Included in the cooling treatment was the Defense Waste Processing Facility (DWPF) canister centerline cooling (CCC) profile in addition to a 'faster' and a 'slower' total cooling line. After quenching and heat treating, x-ray diffraction confirmed the type and amount of any resultant crystallization. The target compositions were shown to be consistent with the measured compositions. Two quenched glasses and several treated glasses exhibited minor amounts of spinel and spinel-like phases. Nepheline was not observed in any of the quenched glasses but was observed in many of the treated glasses. The amount of nepheline ranged from approximately 2wt% to 30wt% for samples cooled over shorter times and longer times respectively. Differences were observed in the amount of nepheline crystallization after smooth and stepped cooling and increased with total cooling time. In some glasses, nepheline crystallization appeared to be directly proportional to total cooling time while the total amount of nepheline crystallization varied, suggesting that the nepheline crystallization rate was independent of (or at least faster than) cooling rate but, varied depending on the glass composition. On the contrary, in another glass, nepheline crystallization appeared to be inversely proportional to cooling rate. The high alumina glasses, predicted to form nepheline according to the ND, did not precipitate

  19. COMBINED RETENTION OF MOLYBDENUM AND SULFUR IN SIMULATED HIGH LEVEL WASTE GLASS

    SciTech Connect

    Fox, K.

    2009-10-16

    This study was undertaken to investigate the effect of elevated sulfate and molybdenum concentrations in nuclear waste glasses. A matrix of 24 glasses was developed and the glasses were tested for acceptability based on visual observations, canister centerline-cooled heat treatments, and chemical composition analysis. Results from the chemical analysis of the rinse water from each sample were used to confirm the presence of SO{sup 2-}{sub 4} and MoO{sub 3} on the surface of glasses as well as other components which might form water soluble compounds with the excess sulfur and molybdenum. A simple, linear model was developed to show acceptable concentrations of SO{sub 4}{sup 2-} and MoO{sub 3} in an example waste glass composition. This model was constructed for scoping studies only and is not ready for implementation in support of actual waste vitrification. Several other factors must be considered in determining the limits of sulfate and molybdenum concentrations in the waste vitrification process, including but not limited to, impacts on refractory and melter component corrosion, effects on the melter off-gas system, and impacts on the chemical durability and crystallization of the glass product.

  20. XAF/XANES studies of plutonium-loaded sodalite/glass composite waste forms.

    SciTech Connect

    Aase, S. B.; Kropf, A. J.; Lewis, M. A.; Reed, D. T.; Richmann, M. K.

    1999-07-14

    A sodalite/glass ceramic waste form has been developed to immobilize highly radioactive nuclear wastes in chloride form, as part of an electrochemical cleanup process. Simulated waste forms have been fabricated which contain plutonium and are representative of the salt from the electrometallurgical process to recover uranium from spent nuclear fuel. X-ray absorption fine structure spectroscopy (XAFS) and x-ray absorption near-edge spectroscopy (XANES) studies were performed to determine the location, oxidation state and form of the plutonium within these waste forms. Plutonium, in the non-fission-element case, was found to segregate as plutonium(IV) oxide with a crystallite size of at least 20 nm. With fission elements present, the crystallite size was about 2 nm. No plutonium was observed within the sodalite or glass in the waste form.

  1. Relating structural parameters to leachability in a glass-bonded ceramic waste form.

    SciTech Connect

    Frank, S. M.; Johnson, S. G.; Moschetti, T. L.

    1998-05-08

    Lattice parameters for a crystalline material can be obtained by several methods, notably by analyzing x-ray powder diffraction patterns. By utilizing a computer program to fit a pattern, one can follow the evolution or subtle changes in a structure of a crystalline species in different environments. This work involves such a study for an essential component of the ceramic waste form that is under development at Argonne National Laboratory. Zeolite 4A and zeolite 5A are used to produce two different types of waste forms: a glass-bonded sodalite and a glass-bonded zeolite, respectively. Changes in structure during production of the waste forms are discussed. Specific salt-loadings in the sodalite waste form are related to relative peak intensities of certain reflections in the XRD patterns. Structural parameters for the final waste forms will also be given and related to leachability under standard conditions.

  2. A Review of Iron Phosphate Glasses and Recommendations for Vitrifying Hanford Waste

    SciTech Connect

    Delbert E. Ray; Chandra S. Ray

    2013-11-01

    This report contains a comprehensive review of the research conducted, world-wide, on iron phosphate glass over the past ~30 years. Special attention is devoted to those iron phosphate glass compositions which have been formulated for the purpose of vitrifying numerous types of nuclear waste, with special emphasis on the wastes stored in the underground tanks at Hanford WA. Data for the structural, chemical, and physical properties of iron phosphate waste forms are reviewed for the purpose of understanding their (a) outstanding chemical durability which meets all current DOE requirements, (b) high waste loadings which can exceed 40 wt% (up to 75 wt%) for several Hanford wastes, (c) low melting temperatures, can be as low as 900°C for certain wastes, and (d) high tolerance for “problem” waste components such as sulfates, halides, and heavy metals (chromium, actinides, noble metals, etc.). Several recommendations are given for actions that are necessary to smoothly integrate iron phosphate glass technology into the present waste treatment plans and vitrification facilities at Hanford.

  3. Laboratory stabilization/solidification of surrogate and actual mixed-waste sludge in glass and grout

    SciTech Connect

    Spence, R.D.; Gilliam, T.M.; Mattus, C.H.; Mattus, A.J.

    1998-03-03

    Grouting and vitrification are currently the most likely stabilization/solidification technologies for mixed wastes. Grouting has been used to stabilize and solidify hazardous and low-level waste for decades. Vitrification has long been developed as a high-level-waste alternative and has been under development recently as an alternative treatment technology for low-level mixed waste. Laboratory testing has been performed to develop grout and vitrification formulas for mixed-waste sludges currently stored in underground tanks at Oak Ridge National Laboratory (ORNL) and to compare these waste forms. Envelopes, or operating windows, for both grout and soda-lime-silica glass formulations for a surrogate sludge were developed. One formulation within each envelope was selected for testing the sensitivity of performance to variations ({+-}10 wt%) in the waste form composition and variations in the surrogate sludge composition over the range previously characterized in the sludges. In addition, one sludge sample of an actual mixed-waste tank was obtained, a surrogate was developed for this sludge sample, and grout and glass samples were prepared and tested in the laboratory using both surrogate and the actual sludge. The sensitivity testing of a surrogate tank sludge in selected glass and grout formulations is discussed in this paper, along with the hot-cell testing of an actual tank sludge sample.

  4. GLASS FORMULATION DEVELOPMENT TO SUPPORT MELTER TESTING TO DEMONSTRATE ENHANCED HIGH LEVEL WASTE THROUGHPUT

    SciTech Connect

    Marra, J; David Peeler, D; Tommy Edwards, T; Kevin Fox, K; Amanda Youchak, A; James Gillam, J

    2007-08-17

    The U.S. Department of Energy (DOE) is currently processing high-level waste (HLW) through a Joule-heated melter (JHM) at the Savannah River Site (SRS) and plans to vitrify HLW and Low activity waste (LAW) at the Hanford Site. Over the past few years at the DWPF, work has concentrated on increasing waste throughput. These efforts are continuing with an emphasis on high alumina content feeds. High alumina feeds have presented specific challenges for the JHM technology regarding the ability to increase waste loading yet still maintain product quality and adequate throughput. Alternatively, vitrification technology innovations are also being investigated as a means to increase waste throughput. The Cold Crucible Induction Melter (CCIM) technology affords the opportunity for higher vitrification process temperatures as compared to the current reference JHM technology. Higher process temperatures may allow for higher waste loading and higher melt rate. Glass formulation testing to support melter demonstration testing was recently completed. This testing was specifically aimed at high alumina concentration wastes. Glass composition property models were utilized as a guide for formulation development. Both CCIM and JHM testing will be conducted so glass formulation testing was targeted at both technologies with a goal to significantly increase waste loading without compromising product quality.

  5. Hydrothermal transformations in an aluminophosphate glass matrix containing simulators of high-level radioactive wastes

    NASA Astrophysics Data System (ADS)

    Yudintsev, S. V.; Mal'kovsky, V. I.; Mokhov, A. V.

    2016-05-01

    The interaction of aluminophosphate glass with water at 95°C for 35 days results in glass heterogenization and in the appearance of a gel layer and various phases. The leaching rate of elements is low owing to the formation of a protective layer on the glass surface. It is shown that over 80% of uranium leached from the glass matrix occurs as colloids below 450 nm in size characterized by high migration ability in the geological environment. To determine the composition of these colloids is a primary task for further studies. Water vapor is a crystallization factor for glasses. The conditions as such may appear even at early stages of glass storage because of the failure of seals on containers of high-level radioactive wastes. The examination of water resistance of crystallized matrices and determination of the fraction of radionuclide in colloids are also subjects for further studies.

  6. Rhenium solubility in borosilicate nuclear waste glass: implications for the processing and immobilization of technetium-99.

    PubMed

    McCloy, John S; Riley, Brian J; Goel, Ashutosh; Liezers, Martin; Schweiger, Michael J; Rodriguez, Carmen P; Hrma, Pavel; Kim, Dong-Sang; Lukens, Wayne W; Kruger, Albert A

    2012-11-20

    The immobilization of technetium-99 ((99)Tc) in a suitable host matrix has proven to be a challenging task for researchers in the nuclear waste community around the world. In this context, the present work reports on the solubility and retention of rhenium, a nonradioactive surrogate for (99)Tc, in a sodium borosilicate glass. Glasses containing target Re concentrations from 0 to 10,000 ppm [by mass, added as KReO(4) (Re(7+))] were synthesized in vacuum-sealed quartz ampules to minimize the loss of Re from volatilization during melting at 1000 °C. The rhenium was found as Re(7+) in all of the glasses as observed by X-ray absorption near-edge structure. The solubility of Re in borosilicate glasses was determined to be ~3000 ppm (by mass) using inductively coupled plasma optical emission spectroscopy. At higher rhenium concentrations, additional rhenium was retained in the glasses as crystalline inclusions of alkali perrhenates detected with X-ray diffraction. Since (99)Tc concentrations in a glass waste form are predicted to be <10 ppm (by mass), these Re results implied that the solubility should not be a limiting factor in processing radioactive wastes, assuming Tc as Tc(7+) and similarities between Re(7+) and Tc(7+) behavior in this glass system.

  7. Sulfur polymer cement as a low-level waste glass matrix encapsulant

    SciTech Connect

    Sliva, P.; Peng, Y.B.; Peeler, D.K.

    1996-01-01

    Sulfur polymer cement (SPC) is being considered as a matrix encapsulant for the Hanford low-level (activity) waste glass. SPC is an elemental sulfur polymer-stabilized thermoplastic that is fluid at 120 {degrees}C to 140{degrees}C. The candidate process would encapsulate the waste glass by mixing the glass cullet with the SPC and casting it into the container. As the primary barrier to groundwater and a key factor in controlling the local environment of the disposal system after it has been compromised, SPC plays a key role in the waste form`s long-term performance assessment. Work in fiscal year 1995 targeted several technical areas of matrix encapsulation involving SPC. A literature review was performed to evaluate potential matrix-encapsulant materials. The dissolution and corrosion behavior of SPC under static conditions was determined as a function of temperature, pH, and sample surface area/solution volume. Preliminary dynamic flow-through testing was performed. SPC formulation and properties were investigated, including controlled crystallization, phase formation, modifying polymer effects on crystallization, and SPC processibility. The interface between SPC and simulated LLW glass was examined. Interfacial chemistry and stability, the effect of water on the glass/SPC interface, and the effect of molten sulfur on the glass surface chemistry were established. Preliminary scoping experiments, involving SPC`s Tc gettering capabilities were performed. Compressive strengths of SPC and SPC/glass composites, both before and after lifetime radiation dose exposure, were determined.

  8. First-order study of property/composition relationships for Hanford Waste Vitrification Plant glasses

    SciTech Connect

    Piepel, G.F.; Hrma, P.R.; Bates, S.O.; Schweiger, M.J.; Smith, D.E.

    1993-01-01

    A first-order composition variability study (CVS-I) was conducted for the Hanford Waste Vitrification Plant (HWVP) program to preliminarily characterize the effects on key glass properties of variations i selected glass (waste and frit) components. The components selected were Si0{sub 2},B{sub 2}O{sub 3},A1{sub 2}O{sub 3}, Fe{sub 2}O{sub 3}, ZrO{sub 2}, Na{sub 2}O,Li{sub 2}O,CaO,MgO, and Others (all remaining waste components). A glass composition region was selected for study based on the expected range of glass compositions and the results of a previous series of scoping and solubility studies. Then, a 23-glass statistically-designed mixture experiment was conducted and data obtained for viscosity, electrical conductivity, glass transition temperature, thermal expansion, crystallinity, and durability [Materials Characterization Center (MCC-1) 28-day leach test and the 7-day Product Consistency Test (PCT)]. These data were modeled using first-order functions of composition, and the models were used to investigate the effects of the components on glass and melt properties. The CVS-I data and models will also be used to support the second-order composition variability study (CVS-II).

  9. First-order study of property/composition relationships for Hanford Waste Vitrification Plant glasses

    SciTech Connect

    Piepel, G.F.; Hrma, P.R.; Bates, S.O.; Schweiger, M.J.; Smith, D.E.

    1993-01-01

    A first-order composition variability study (CVS-I) was conducted for the Hanford Waste Vitrification Plant (HWVP) program to preliminarily characterize the effects on key glass properties of variations i selected glass (waste and frit) components. The components selected were Si0[sub 2],B[sub 2]O[sub 3],A1[sub 2]O[sub 3], Fe[sub 2]O[sub 3], ZrO[sub 2], Na[sub 2]O,Li[sub 2]O,CaO,MgO, and Others (all remaining waste components). A glass composition region was selected for study based on the expected range of glass compositions and the results of a previous series of scoping and solubility studies. Then, a 23-glass statistically-designed mixture experiment was conducted and data obtained for viscosity, electrical conductivity, glass transition temperature, thermal expansion, crystallinity, and durability [Materials Characterization Center (MCC-1) 28-day leach test and the 7-day Product Consistency Test (PCT)]. These data were modeled using first-order functions of composition, and the models were used to investigate the effects of the components on glass and melt properties. The CVS-I data and models will also be used to support the second-order composition variability study (CVS-II).

  10. Recovery of fissile materials from nuclear wastes

    SciTech Connect

    Forsberg, C.W.

    1999-10-05

    A process is described for recovering fissile materials such as uranium, and plutonium, and rare earth elements, from complex waste feed material, and converting the remaining wastes into a waste glass suitable for storage or disposal. The waste feed is mixed with a dissolution glass formed of lead oxide and boron oxide resulting in oxidation, dehalogenation, and dissolution of metal oxides. Carbon is added to remove lead oxide, and a boron oxide fusion melt is produced. The fusion melt is essentially devoid of organic materials and halogens, and is easily and rapidly dissolved in nitric acid. After dissolution, uranium, plutonium and rare earth elements are separated from the acid and recovered by processes such as PUREX or ion exchange. The remaining acid waste stream is vitrified to produce a waste glass suitable for storage or disposal. Potential waste feed materials include plutonium scrap and residue, miscellaneous spent nuclear fuel, and uranium fissile wastes. The initial feed materials may contain mixtures of metals, ceramics, amorphous solids, halides, organic material and other carbon-containing material.

  11. Recovery of fissile materials from nuclear wastes

    SciTech Connect

    Forsberg, Charles W.

    1997-12-01

    A process is described for recovering fissile materials such as uranium, and plutonium, and rare earth elements, from complex waste feed material, and converting the remaining wastes into a waste glass suitable for storage or disposal. The waste feed is mixed with a dissolution glass formed of lead oxide and boron oxide resulting in oxidation, dehalogenation, and dissolution of metal oxides. Carbon is added to remove lead oxide, and a boron oxide fusion melt is produced. The fusion melt is essentially devoid of organic materials and halogens, and is easily and rapidly dissolved in nitric acid. After dissolution, uranium, plutonium, and rare earth elements are separated from the acid and recovered by processes such as PUREX or ion exchange. The remaining acid waste stream is vitrified to produce a waste glass suitable for storage or disposal. Potential waste feed materials include plutonium scrap and residue, miscellaneous spent nuclear fuel, and uranium fissile wastes. The initial feed materials may contain mixtures of metals, ceramics, amorphous solids, halides, organic material and other carbon-containing material.

  12. Recovery of fissile materials from nuclear wastes

    DOEpatents

    Forsberg, Charles W.

    1999-01-01

    A process for recovering fissile materials such as uranium, and plutonium, and rare earth elements, from complex waste feed material, and converting the remaining wastes into a waste glass suitable for storage or disposal. The waste feed is mixed with a dissolution glass formed of lead oxide and boron oxide resulting in oxidation, dehalogenation, and dissolution of metal oxides. Carbon is added to remove lead oxide, and a boron oxide fusion melt is produced. The fusion melt is essentially devoid of organic materials and halogens, and is easily and rapidly dissolved in nitric acid. After dissolution, uranium, plutonium and rare earth elements are separated from the acid and recovered by processes such as PUREX or ion exchange. The remaining acid waste stream is vitrified to produce a waste glass suitable for storage or disposal. Potential waste feed materials include plutonium scrap and residue, miscellaneous spent nuclear fuel, and uranium fissile wastes. The initial feed materials may contain mixtures of metals, ceramics, amorphous solids, halides, organic material and other carbon-containing material.

  13. High metal reactivity and environmental risks at a site contaminated by glass waste.

    PubMed

    Augustsson, A; Åström, M; Bergbäck, B; Elert, M; Höglund, L O; Kleja, D B

    2016-07-01

    This study addresses the reactivity and risks of metals (Ba, Cd, Co, Cr, Cu, Ni, Pb, Zn, As and Sb) at a Swedish site with large glass waste deposits. Old glassworks sites typically have high total metal concentrations, but as the metals are mainly bound within the glass waste and considered relatively inert, environmental investigations at these kinds of sites are limited. In this study, soil and landfill samples were subjected to a sequential chemical extraction procedure. Data from batch leaching tests and groundwater upstream and downstream of the waste deposits were also interpreted. The sequential extraction revealed that metals in <2 mm soil/waste samples were largely associated with geochemically active fractions, indicating that metals are released from pristine glass and subsequently largely retained in the surrounding soil and/or on secondary mineral coatings on fine glass particles. From the approximately 12,000 m(3) of coarse glass waste at the site, almost 4000 kg of Pb is estimated to have been lost through corrosion, which, however, corresponds to only a small portion of the total amount of Pb in the waste. Metal sorption within the waste deposits or in underlying soil layers is supported by fairly low metal concentrations in groundwater. However, elevated concentrations in downstream groundwater and in leachates of batch leaching tests were observed for several metals, indicating on-going leaching. Taken together, the high metal concentrations in geochemically active forms and the high amounts of as yet uncorroded metal-rich glass, indicate considerable risks to human health and the environment.

  14. Study of alpha-decay damage in a glass-bonded, sodalite ceramic waste.

    SciTech Connect

    Barber, T. L.; DiSanto, T.; Frank, S. M.; Goff, K. M.; Johnson, S. G.; Jue, J.-F.; Noy, M.; O'Holleran, T. P.

    2002-08-20

    A glass-bonded, sodalite ceramic waste form that contains fission products, uranium, and plutonium is intended for disposition in a geologic repository. Over the many years the waste is expected to be in the repository, there is a potential for waste form degradation due to alpha decay damage. To investigate the effects of alpha-decay damage in glass-bonded, sodalite ceramic waste forms, several waste forms were produced with a {sup 238}Pu loading of 1.8 weight percent. This loading is roughly ten times greater than the plutonium loading for all isotopes in the waste form intended for the repository. Due to the higher specific activity of {sup 238}Pu as well as a higher fraction of total plutonium, the same number of alpha decays per gram of material has been achieved after four years as a waste form of nominal composition after ten thousand years. This paper describes the results of different tests near the completion of a four-year study. Trends of these {sup 238}Pu-doped waste forms include volume expansion of crystalline phases and possible increases in the release rates of several elements in the chemical durability tests. There have not yet been any indications of macroscopic swelling by density measurements, amorphization by x-ray diffraction, or microstructural changes by electron microscopy. Overall, the observed changes to the waste form due to alpha-decay are not of sufficient magnitude yet to cause concern over waste form degradation.

  15. Fracture toughness measurements on a glass bonded sodalite high-level waste form.

    SciTech Connect

    DiSanto, T.; Goff, K. M.; Johnson, S. G.; O'Holleran, T. P.

    1999-05-19

    The electrometallurgical treatment of metallic spent nuclear fuel produces two high-level waste streams; cladding hulls and chloride salt. Argonne National Laboratory is developing a glass bonded sodalite waste form to immobilize the salt waste stream. The waste form consists of 75 Vol.% crystalline sodalite (containing the salt) with 25 Vol.% of an ''intergranular'' glassy phase. Microindentation fracture toughness measurements were performed on representative samples of this material using a Vickers indenter. Palmqvist cracking was confirmed by post-indentation polishing of a test sample. Young's modulus was measured by an acoustic technique. Fracture toughness, microhardness, and Young's modulus values are reported, along with results from scanning electron microscopy studies.

  16. The effect of colouring agent on the physical properties of glass ceramic produced from waste glass for antimicrobial coating deposition

    NASA Astrophysics Data System (ADS)

    Juoi, J. M.; Ayoob, N. F.; Rosli, Z. M.; Rosli, N. R.; Husain, K.

    2016-07-01

    Domestic waste glass is utilized as raw material for the production of glass ceramic material (GCM) via sinter crystallisation route. The glass ceramic material in a form of tiles is to be utilized for the deposition of Ag-TiO2 antimicrobial coating. Two types of soda lime glass (SLG) that are non-coloured and green SLG are utilised as main raw materials during the batch formulation in order to study the effect of colouring agent (Fe2O3) on the physical and mechanical properties of glass ceramic produced. Glass powder were prepared by crushing bottles using hammer milled with milling machine and sieved until they passed through 75 µm sieve. The process continues by mixing glass powder with ball clay with ratio of 95:5 wt. %, 90:10 wt. % and 85:15 wt. %. Each batch mixture was then uniaxial pressed and sintered at 800°C, 825 °C and 850 °C. The physical and mechanical properties were then determined and compared between those produced from non-coloured and green coloured SLG in order to evaluate the effect of colouring agent (Fe2O3) on the GCM produced. The optimum properties of non-coloured SLG is produced with smaller ball clay content (10 wt. %) compared to green SLG (15 wt. %). The physical properties (determined thru ASTM C373) of the optimized GCM produced from non-coloured SLG and green SLG are 0.69 % of porosity, 1.92 g/cm3 of bulk density, 0.36 % of water absorption; and 1.96 % of porosity, 2.69 g/cm3 of bulk density, 0.73 % of water absorption; respectively. Results also indicate that the most suitable temperature in producing GCM from both glasses with optimized physical and mechanical properties is at 850 °C.

  17. The use of positrons to survey alteration layers on synthetic nuclear waste glasses

    DOE PAGES

    Reiser, Joelle T.; Parruzot, Benjamin; Weber, Marc H.; ...

    2017-03-06

    Here, in order to safeguard society and the environment, understanding radioactive waste glass alteration mechanisms in interactions with solutions and near-field materials, such as Fe, is essential to nuclear waste repository performance assessments. Alteration products are formed at the surface of glasses after reaction with solution. In this study, glass altered in the presence of Fe0 in aqueous solution formed two alteration layers: one embedded with Fe closer to the surface and one without Fe found deeper in the sample. Both layers were found to be thinner than the alteration layer found in glass altered in aqueous solution only. Formore » the first time, Doppler Broadening Positron Annihilation Spectroscopy (DB-PAS) is used to non-destructively characterize the pore structures of glass altered in the presence of Fe0. Advantages and disadvantages of DB-PAS compared to other techniques used to analyze pore structures for altered glass samples are discussed. Ultimately, DB-PAS has shown to be an excellent choice for pore structure characterization for glasses with multiple alteration layers. Monte Carlo modeling predicted positron trajectories through the layers, and helped explain DB-PAS data, which showed that the deeper alteration layer without Fe had a similar composition and pore structure to layers on glass altered in water only.« less

  18. Radionuclide decay effects on waste glass corrosion and weathering

    SciTech Connect

    Wronkiewicz, D.J.

    1993-12-31

    The release of glass components into solution, including radionuclides, may be influenced by the presence of radiolytically produced nitric acid, carboxylic acid, and transient water dissociation products such as {center_dot}OH and O{sub 2}{sup {minus}}. Under batch test conditions, glass corrosion has been shown to increase up to a maximum of three-to five-fold in irradiated tests relative to nonirradiated tests, while in other studies the presence of radiolytic products has actually decreased glass corrosion rates. Bicarbonate groundwaters will buffer against pH decreases and changes in corrosion rates. Under high surface area-to-solution volume (S/V) conditions, the bicarbonate buffering reservoir may be quickly overwhelmed by radiolytic acids that are concentrated in the thin films of water contacting the samples. Glass reaction rates have been shown to increase up to 10-to-15-fold due to radiation exposure under high S/V conditions. Radiation damage to solid glass materials results in bond damage and atomic displacements. This type of damage has been shown to increase the release rates of glass components up to four-fold during subsequent corrosion tests, although under actual disposal conditions, glass annealing processes may negate the solid radiation damage effects.

  19. A comparison of the performance of nuclear waste glasses by modeling

    SciTech Connect

    Grambow, B.; Strachan, D.M.

    1988-12-01

    Through a combination of data collection and computer modeling, the dissolution mechanism of nuclear waste glasses has been investigated and more clearly defined. Glass dissolution can be described as a dissolution/precipitation process in which glass dissolves in aqueous solution and solids precipitate as the solubility products are exceeded. The dissolution process is controlled by activity of the rate-limiting specie H/sub 4/SiO/sub 4/. As a concentration of H/sub 4/SiO/sub 4/ increases, the rate of dissolution decreases until a final reaction rate is reached. Between the forward reaction rate (early time) and final reaction rate (very long time), glasses may exhibit an intermediate root time dependence caused by a transport resistance for the diffusion of H/sub 4/SiO/sub 4/ within the gel layer on the glass surface. In this report, three glasses are studied: JSS-A, PNL 76-68, and SRL-131. Data from static and dynamic leach tests are assembled, plotted, and successfully modeled. The kinetic parameters for these glasses are reported. With four parameters derived from experiments for each glass, the model can be used to calculate the effects of changes in the initial composition of the water contacting the glass. The effects of convective flow can also be modeled. Furthermore, glasses of different compositions can be readily compared. 49 refs., 27 figs., 5 tabs.

  20. INTERNATIONAL STUDY OF ALUMINUM IMPACTS ON CRYSTALLIZATION IN U.S. HIGH LEVEL WASTE GLASS

    SciTech Connect

    Fox, K; David Peeler, D; Tommy Edwards, T; David Best, D; Irene Reamer, I; Phyllis Workman, P; James Marra, J

    2008-09-23

    The objective of this task was to develop glass formulations for (Department of Energy) DOE waste streams with high aluminum concentrations to avoid nepheline formation while maintaining or meeting waste loading and/or waste throughput expectations as well as satisfying critical process and product performance related constraints. Liquidus temperatures and crystallization behavior were carefully characterized to support model development for higher waste loading glasses. The experimental work, characterization, and data interpretation necessary to meet these objectives were performed among three partnering laboratories: the V.G. Khlopin Radium Institute (KRI), Pacific Northwest National Laboratory (PNNL) and Savannah River National Laboratory (SRNL). Projected glass compositional regions that bound anticipated Defense Waste Processing Facility (DWPF) and Hanford high level waste (HLW) glass regions of interest were developed and used to generate glass compositions of interest for meeting the objectives of this study. A thorough statistical analysis was employed to allow for a wide range of waste glass compositions to be examined while minimizing the number of glasses that had to be fabricated and characterized in the laboratory. The glass compositions were divided into two sets, with 45 in the test matrix investigated by the U.S. laboratories and 30 in the test matrix investigated by KRI. Fabrication and characterization of the US and KRI-series glasses were generally handled separately. This report focuses mainly on the US-series glasses. Glasses were fabricated and characterized by SRNL and PNNL. Crystalline phases were identified by X-ray diffraction (XRD) in the quenched and canister centerline cooled (CCC) glasses and were generally iron oxides and spinels, which are not expected to impact durability of the glass. Nepheline was detected in five of the glasses after the CCC heat treatment. Chemical composition measurements for each of the glasses were conducted

  1. Preparation of low water-sorption lightweight aggregates from harbor sediment added with waste glass.

    PubMed

    Wei, Yu-Ling; Lin, Chang-Yuan; Ko, Kuan-Wei; Wang, H Paul

    2011-01-01

    A harbor sediment is successfully recycled at 1150 °C as low water-absorption lightweight aggregate via addition of waste glass powder. Sodium content in the waste glass is responsible for the formation of low-viscosity viscous phases during firing process to encapsulate the gases generated for bloating pellet samples. Water sorption capacity of the lightweight products can be considerably reduced from 5.6% to 1.5% with the addition of waste glass powder. Low water-absorption property of lightweight products is beneficial for preparing lightweight concrete because the water required for curing the cement would not be seized by lightweight aggregate filler, thus preventing the failure of long-term concrete strength.

  2. 1997 project of the year, PUREX deactivation project

    SciTech Connect

    Bailey, R.W.

    1998-02-13

    At the end of 1992, the PUREX and UO{sub 3} plants were deemed no longer necessary for the defense needs of the United States. Although no longer necessary, they were very costly to maintain in their post-operation state. The DOE embarked on a deactivation strategy for these plants to reduce the costs of providing continuous surveillance of the facilities and their hazards. Deactivation of the PUREX and UO{sub 3} plants was estimated to take 5 years and cost $222.5 million and result in an annual surveillance and maintenance cost of $2 million. Deactivation of the PUREX/UO{sub 3} plants officially began on October 1, 1993. The deactivation was 15 months ahead of the original schedule and $75 million under the original cost estimate. The annual cost of surveillance and maintenance of the plants was reduced to less than $1 million.

  3. Alternatives for the disposition of PUREX organic solution

    SciTech Connect

    Nelson, D.W.

    1995-06-16

    This Supporting Document submits options and recommendations for final management of Tank 40 Plutonium-Uranium Extraction (PUREX) Plant organic solution per Tri-Party Agreement Milestorm Number M-80-00-T03. Hanford is deactivating the PUREX Plant for the US DOE. One the key element of this Deactivation is disposition of approximately 81,300 liters (21,500 gallons) of slightly radioactively contaminated organic solution to reduce risk to the environment, reduce cost of long-term storage, and assure regulatory compliance. An announcement in the Commerce Business Daily (CBD) on October 14, 1994 has resulted in the submission of proposals from two facilities capabLe of receiving and thermally destroying the solution. Total decomposition by thermal destruction is the recommended option for the disposition of the PUREX organic solution and WHC is evaluating the proposals from the two facilities.

  4. Conversion of Nuclear Waste to Molten Glass: Cold-Cap Reactions in Crucible Tests

    DOE PAGES

    Xu, Kai; Hrma, Pavel; Rice, Jarrett A.; ...

    2016-05-23

    The feed-to-glass conversion, which comprises complex chemical reactions and phase transitions, occurs in the cold cap during nuclear waste vitrification. Here, to investigate the conversion process, we analyzed heat-treated samples of a simulated high-level waste feed using X-ray diffraction, electron probe microanalysis, leaching tests, and residual anion analysis. Feed dehydration, gas evolution, and borate phase formation occurred at temperatures below 700°C before the emerging glass-forming melt was completely connected. Above 700°C, intermediate aluminosilicate phases and quartz particles gradually dissolved in the continuous borosilicate melt, which expanded with transient foam. Finally, knowledge of the chemistry and physics of feed-to-glass conversion willmore » help us control the conversion path by changing the melter feed makeup to maximize the glass production rate.« less

  5. Incorporating Cold Cap Behavior in a Joule-heated Waste Glass Melter Model

    SciTech Connect

    Varija Agarwal; Donna Post Guillen

    2013-08-01

    In this paper, an overview of Joule-heated waste glass melters used in the vitrification of high level waste (HLW) is presented, with a focus on the cold cap region. This region, in which feed-to-glass conversion reactions occur, is critical in determining the melting properties of any given glass melter. An existing 1D computer model of the cold cap, implemented in MATLAB, is described in detail. This model is a standalone model that calculates cold cap properties based on boundary conditions at the top and bottom of the cold cap. Efforts to couple this cold cap model with a 3D STAR-CCM+ model of a Joule-heated melter are then described. The coupling is being implemented in ModelCenter, a software integration tool. The ultimate goal of this model is to guide the specification of melter parameters that optimize glass quality and production rate.

  6. XRF in waste glass analysis and vitrification process control, Part 1: Sample preparation and measurement precision

    SciTech Connect

    Resce, J.L.; Ragsdale, R.G.; Overcamp, T.J.; Jurgensen, A.; Cicero, C.; Bickford, D.F.

    1994-12-31

    The analysis of several waste glasses has been carried out by X-ray fluorescence (XRF) spectrometry in an attempt to develop a simple, rapid, and consistent procedure for specimen preparation. Glass disk specimens, suitable for XRF analysis, can be prepared by casting the melt directly into a preheated graphite mold followed by annealing for 30 minutes at 500{degrees}C. With this technique specimens could be available for analysis within 45 minutes. Element x-ray intensities, measured from replicate specimens, were found to be highly reproducible, with relative standard deviations typically less than one percent. This XRF analysis is much more rapid and may afford greater accuracy than conventional wet chemical techniques in waste glass analysis. Furthermore, this XRF analysis may be used in vitrification process control by permitting on-site monitoring of glass composition. A product control strategy is discussed.

  7. Conversion of Nuclear Waste to Molten Glass: Cold-Cap Reactions in Crucible Tests

    SciTech Connect

    Xu, Kai; Hrma, Pavel; Rice, Jarrett A.; Schweiger, Michael J.; Riley, Brian J.; Overman, Nicole R.; Kruger, Albert A.

    2016-05-23

    The feed-to-glass conversion, which comprises complex chemical reactions and phase transitions, occurs in the cold cap during nuclear waste vitrification. Here, to investigate the conversion process, we analyzed heat-treated samples of a simulated high-level waste feed using X-ray diffraction, electron probe microanalysis, leaching tests, and residual anion analysis. Feed dehydration, gas evolution, and borate phase formation occurred at temperatures below 700°C before the emerging glass-forming melt was completely connected. Above 700°C, intermediate aluminosilicate phases and quartz particles gradually dissolved in the continuous borosilicate melt, which expanded with transient foam. Finally, knowledge of the chemistry and physics of feed-to-glass conversion will help us control the conversion path by changing the melter feed makeup to maximize the glass production rate.

  8. Development and testing of matrices for the encapsulation of glass and ceramic nuclear waste forms.

    SciTech Connect

    Wald, J.W.; Brite, D.W.; Gurwell, W.E.; Buckwalter, C.Q.; Bunnell, L.R.; Gray, W.J.; Blair, H.T.; Rusin, J.M.

    1982-02-01

    This report details the results of research on the matrix encapsulation of high level wastes at PML over the past few years. The demonstrations and tests described were designed to illustrate how the waste materials are effected when encapsulated in an inert matrix. Candidate materials evaluated for potential use as matrices for encapslation of pelletized ceramics or glass marbles were categorized into four groups: metals, glasses, ceramics, and graphite. Two processing techniques, casting and hot pressing, were investigated as the most promising methods of formation or densification of the matrices. The major results reported deal with the development aspects. However, chemical durability tests (leach tests) of the matrix materials themselves and matrix-waste form composites are also reported. Matrix waste forms can provide a low porosity, waste-free barrier resulting in increased leach protection, higher impact strength and improved thermal conductivity compared to unencapsulated glass or ceramic waste materials. Glass marbles encapsulated in a lead matrix offer the most significant improvement in waste form stability of all combinations evaluated. This form represents a readily demonstrable process that provides high thermal conductivity, mechanical shock resistance, radiation shielding and increased chemical durability through both a chemical passivation mechanism and as a physical barrier. Other durable matrix waste forms evaluated, applicable primarily to ceramic pellets, involved hot-pressed titanium or TiO/sub 2/ materials. In the processing of these forms, near 100% dense matrices were obtained. The matrix materials had excellent compatibility with the waste materials and superior potential chemical durability. Cracking of the hot-pressed ceramic matrix forms, in general, prevented the realization of their optimum properties.

  9. Lessons Learned From Reactive Transport Modeling of a Low-Activity Waste Glass Disposal System

    SciTech Connect

    Bacon, Diana H.; McGrail, B PETER.

    2003-04-01

    A set of reactive chemical transport calculations was conducted with the Subsurface Transport Over Reactive Multi-phases (STORM) code to evaluate the long-term performance of a representative low-activity waste glass in a shallow subsurface disposal system located on the Hanford Site. Two different trench designs were considered, one with four rows of small waste packages, the other with three layers of larger waste packages. One-dimensional simulations were carried out to 20,000 years, whereas two-dimensional simulations could only be carried out for several hundred years due to constraints on computational time. Both the 1-D and 2-D simulations predict that the Technetium release rate from the waste packages will be lower for the new trench design at later times. Because the glass corrosion rate is significantly higher at the backfill/glass interfaces, having less interfacial area in the new trench design offsets the effect of the slightly higher pH relative to the old trench design. In the two-dimensional simulations, water can flow around the waste packages, which causes a decrease in the water flux through the waste packages and lower release rates than predicted in the 1-D simulations. This result reinforces the importance of performing multi-dimensional waste form release simulations.

  10. Treatment of copper industry waste and production of sintered glass-ceramic.

    PubMed

    Coruh, Semra; Ergun, Osman Nuri; Cheng, Ta-Wui

    2006-06-01

    Copper waste is iron-rich hazardous waste containing heavy metals such as Cu, Zn, Co, Pb. The results of leaching tests show that the concentration of these elements exceeds the Turkish and EPA regulatory limits. Consequently, this waste cannot be disposed of in its present form and therefore requires treatment to stabilize it or make it inert prior to disposal. Vitrification was selected as the technology for the treatment of the toxic waste under investigation. During the vitrification process significant amounts of the toxic organic and inorganic chemical compounds could be destroyed, and at the same time, the metal species are immobilized as they become an integral part of the glass matrix. The copper flotation waste samples used in this research were obtained from the Black Sea Copper Works of Samsun, Turkey. The samples were vitrified after being mixed with other inorganic waste and materials. The copper flotation waste and their glass-ceramic products were characterized by X-ray analysis (XRD), scanning electron microscopy and by the toxicity characteristic leaching procedure test. The products showed very good chemical durability. The glass-ceramics fabricated at 850 degrees C/2 h have a large application potential especially as construction and building materials.

  11. Advances in the Glass Formulations for the Hanford Tank Waste Treatment and Immobilization Plant

    SciTech Connect

    Kruger, Albert A.; Vienna, John D.; Kim, Dong Sang

    2015-01-14

    The Department of Energy-Office of River Protection (DOE-ORP) is constructing the Hanford Tank Waste Treatment and Immobilization Plant (WTP) to treat radioactive waste currently stored in underground tanks at the Hanford site in Washington. The WTP that is being designed and constructed by a team led by Bechtel National, Inc. (BNI) will separate the tank waste into High Level Waste (HLW) and Low Activity Waste (LAW) fractions with the majority of the mass (~90%) directed to LAW and most of the activity (>95%) directed to HLW. The pretreatment process, envisioned in the baseline, involves the dissolution of aluminum-bearing solids so as to allow the aluminum salts to be processed through the cesium ion exchange and report to the LAW Facility. There is an oxidative leaching process to affect a similar outcome for chromium-bearing wastes. Both of these unit operations were advanced to accommodate shortcomings in glass formulation for HLW inventories. A by-product of this are a series of technical challenges placed upon materials selected for the processing vessels. The advances in glass formulation play a role in revisiting the flow sheet for the WTP and hence, the unit operations that were being imposed by minimal waste loading requirements set forth in the contract for the design and construction of the plant. Another significant consideration to the most recent revision of the glass models are the impacts on resolution of technical questions associated with current efforts for design completion.

  12. Waste glass from end-of-life fluorescent lamps as raw material in geopolymers.

    PubMed

    Novais, Rui M; Ascensão, G; Seabra, M P; Labrincha, J A

    2016-06-01

    Nowadays the stunning volume of generated wastes, the exhaustion of raw materials, and the disturbing greenhouse gases emission levels show that a paradigm shift is mandatory. In this context, the possibility of using wastes instead of virgin raw materials can mitigate the environmental problems related to wastes, while reducing the consumption of the Earth's natural resources. This innovative work reports the incorporation of unexplored waste glass coming from end-of-life fluorescent lamps into geopolymers. The influence of the waste glass incorporation level, NaOH molarity and curing conditions on the microstructure, physical and mechanical properties of the geopolymers was evaluated. Results demonstrate that curing conditions are the most influential factor on the geopolymer characteristics, while the NaOH molarity is less important. Geopolymers containing 37.5% (wt) waste glass were successfully produced, showing compressive strength of 14MPa (after 28days of curing), suggesting the possibility of their use in non-structural applications. Porous waste-based geopolymers for novel applications were also fabricated.

  13. Waste Acceptance Radionuclides To Be Reported In Tank 51 Sludge Only Glass

    SciTech Connect

    Hyder, M. Lee

    1995-12-12

    The first high level waste glass to be generated at SRS will incorporate sludge from Tank 51. This sludge has been characterized by Bibler et al., who measured and estimated the radioisotope composition of the glass that might be derived from this sludge. In this report this characterization is used to determine which isotopes must be quantified to meet the legal criteria for repository placement.

  14. Determination of the Structure of Vitrified Hydroceramic/CBC Waste Form Glasses Manufactured from DOE Reprocessing Waste

    SciTech Connect

    Scheetz, B.E.; White, W. B.; Chesleigh, M.; Portanova, A.; Olanrewaju, J.

    2005-05-31

    The selection of a glass-making option for the solidification of nuclear waste has dominated DOE waste form programs since the early 1980's. Both West Valley and Savannah River are routinely manufacturing glass logs from the high level waste inventory in tank sludges. However, for some wastes, direct conversion to glass is clearly not the optimum strategy for immobilization. INEEL, for example, has approximately 4400 m{sup 3} of calcined high level waste with an activity that produces approximately 45 watts/m{sup 3}, a rather low concentration of radioactive constituents. For these wastes, there is value in seeking alternatives to glass. An alternative approach has been developed and the efficacy of the process demonstrated that offers a significant savings in both human health and safety exposures and also a lower cost relative to the vitrification option. The alternative approach utilizes the intrinsic chemical reactivity of the highly alkaline waste with the addition of aluminosilicate admixtures in the appropriate proportions to form zeolites. The process is one in which a chemically bonded ceramic is produced. The driving force for reaction is derived from the chemical system itself at very modest temperatures and yet forms predominantly crystalline phases. Because the chemically bonded ceramic requires an aqueous medium to serve as a vehicle for the chemical reaction, the proposed zeolite-containing waste form can more adequately be described as a hydroceramic. The hydrated crystalline materials are then subject to hot isostatic pressing (HIP) which partially melts the material to form a glass ceramic. The scientific advantages of the hydroceramic/CBC approach are: (1) Low temperature processing; (2) High waste loading and thus only modest volumetric bulking from the addition of admixtures; (3) Ability to immobilize sodium; (4) Ability to handle low levels of nitrate (2-3% NO{sub 3}{sup -}); (5) The flexibility of a vitrifiable waste; and (6) A process that

  15. A hazardous waste from secondary aluminium metallurgy as a new raw material for calcium aluminate glasses.

    PubMed

    López-Delgado, Aurora; Tayibi, Hanan; Pérez, Carlos; Alguacil, Francisco José; López, Félix Antonio

    2009-06-15

    A solid waste coming from the secondary aluminium industry was successfully vitrified in the ternary CaO-Al(2)O(3)-SiO(2) system at 1500 degrees C. This waste is a complex material which is considered hazardous because of its behaviour in the presence of water or moisture. In these conditions, the dust can generate gases such as H(2), NH(3), CH(4), H(2)S, along with heat and potential aluminothermy. Only silica sand and calcium carbonate were added as external raw materials to complete the glasses formula. Different nominal compositions of glasses, with Al(2)O(3) ranging between 20% and 54%, were studied to determine the glass forming area. The glasses obtained allow the immobilisation of up to 75% of waste in a multicomponent oxide system in which all the components of the waste are incorporated. The microhardness Hv values varied between 6.05 and 6.62GPa and the linear thermal expansion coefficient, alpha, varied between (62 and 139)x10(-7)K(-1). Several glasses showed a high hydrolytic resistance in deionised water at 98 degrees C.

  16. Glass composite waste forms for iodine confined in bismuth-embedded SBA-15

    NASA Astrophysics Data System (ADS)

    Yang, Jae Hwan; Park, Hwan Seo; Ahn, Do-Hee; Yim, Man-Sung

    2016-11-01

    The aim of this study was to stabilize bismuth-embedded SBA-15 that captured iodine gas by fabrication of monolithic waste forms. The iodine containing waste was mixed with Bi2O3 (a stabilizing additive) and low-temperature sintering glass followed by pelletizing and the sintering process to produce glass composite materials. Iodine volatility during the sintering process was significantly affected by the ratio of Bi2O3 and the glass composition. It was confirmed that BiI3, the main iodine phase within bismuth-embedded SBA-15, was effectively transformed to the mixed phases of Bi5O7I and BiOI. The initial leaching rates of iodine from the glass composite waste forms ranged 10-3-10-2 g/m2 day, showing the stability of the iodine phases encapsulated by the glassy networks. It was also observed that common groundwater anions (e.g., chloride, carbonate, sulfite, and fluoride) elevated the iodine leaching rate by anion exchange reactions. The present results suggest that the glass composite waste form of bismuth-embedded SBA-15 could be a candidate material for stable storage of 129I.

  17. Nuclear waste glass product consistency test (PCT): Version 7.0. Revision 3

    SciTech Connect

    Jantzen, C.M.; Bibler, N.E.; Beam, D.C.; Ramsey, W.G.

    1994-06-01

    Liquid high-level nuclear waste will be immobilized at the Savannah River Site (SRS) by vitrification in borosilicate glass. The glass will be produced in the Defense Waste Processing Facility (DWPF), poured into stainless steel canisters, and eventually disposed of in a geologic repository. In order to comply with the Waste Acceptance Product Specifications (WAPS), the durability of the glass needs to be measured during production to assure its long term stability and radionuclide release properties. A durability test, designated the Product Consistency Test (PCT), was developed for DWPF glass in order to meet the WAPS requirements. The response of the PCT procedure was based on extensive testing with glasses of widely different compositions. The PCT was determined to be very reproducible, to yield reliable results rapidly, and to be easily performed in shielded cell facilities with radioactive samples. Version 7.0 of the PCT procedure is attached. This draft version has been submitted to ASTM for full committee (C26, Nuclear Fuel Cycle) ballot after being balloted successfully through subcommittee C26.13 on Repository Waste Package Materials Testing.

  18. The elemental analysis of environmental waste glass and melter feed with XRF spectrometry

    SciTech Connect

    Resce, J.L.; Overcamp, T.J.; Jurgensen, A.R.; Bickford, D.F.

    1995-12-31

    An x-ray fluorescence (XRF) spectrometric method for the simple, rapid, precise, and accurate elemental analysis of Certain model environmental waste glasses has been previously reported. This method has a potentially important application in vitrification process control. In this study, two surrogate environmental waste glasses, made during pilot-scale demonstration tests at Clemson University, were analyzed by both conventional wet chemical methods and by this new XRF method. The two wastestreams examined were derived from wastewater treatment process from the Department of Energy Oak Ridge Reservation and from a nickel plating operation at the Savannah River Plant (SRP). Four glasses were made from this waste with added flux levels of 5, 10, 15, and 20 weight percent NaO{sub 2} and B{sub 2}O{sub 3}. Components of the waste surrogates are listed. The glasses were prepared in two types of pilot-scale melters. One was a high-temperature, joule heated melter and the second was a stirred tank joule heated melter. The resulting disks were analyzed by either XRF or by conventional wet chemical methods. The accuracy of the results from the XRF method was assessed by comparison with the results from a reference method using conventional wet chemical glass dissolution techniques followed by plasma or flame spectrophotometry. Experimental results are given. Excellent agreement was found between the two methods, suggesting that XRF might be a suitable alternative to the slower and more complicated wet chemical method.

  19. CHEMICAL COMPOSITION AND PCT DATA FOR THE INITIAL SET OF HANFORD ENHANCED WASTE LOADING GLASSES

    SciTech Connect

    Fox, K.; Edwards, T.

    2014-06-02

    In this report, the Savannah River National Laboratory provides chemical analyses and Product Consistency Test results for 20 simulated high level waste glasses fabricated by the Pacific Northwest National Laboratory. The results of these analyses will be used as part of efforts to revise or extend the validation ranges of the current Hanford Waste Treatment and Immobilization Plant glass property models to cover a broader span of waste compositions. The measured chemical composition data are reported and compared with the targeted values for each component for each glass. Two components of the study glasses, fluorine and silver, were not measured since each of these species would have required the use of an additional preparation method and their measured values were likely to be near or below analytical detection limits. Some of the glasses were difficult to prepare for chemical analysis. A sodium peroxide fusion dissolution method was successful in completely dissolving the glasses. Components present in the glasses in minor concentrations can be difficult to measure using this dissolution method due to dilution requirements. The use of a lithium metaborate preparation method for the minor components (planned for use since it is typically successful in digesting Defense Waste Processing Facility HLW glasses) resulted in an unacceptable amount of undissolved solids remaining in the sample solutions. An acid dissolution method was used instead, which provided more thorough dissolution of the glasses, although a small amount of undissolved material remained for some of the study glasses. The undissolved material was analyzed to determine those components of the glasses that did not fully dissolve. These components (e.g., calcium and chromium) were present in sufficient quantities to be reported from the measurements resulting from the sodium peroxide fusion preparation method, which did not leave undissolved material. Overall, the analyses resulted in sums of

  20. PUREX/UO{sub 3} facilities deactivation lessons learned: History

    SciTech Connect

    Gerber, M.S.

    1997-11-25

    In May 1997, a historic deactivation project at the PUREX (Plutonium URanium EXtraction) facility at the Hanford Site in south-central Washington State concluded its activities (Figure ES-1). The project work was finished at $78 million under its original budget of $222.5 million, and 16 months ahead of schedule. Closely watched throughout the US Department of Energy (DOE) complex and by the US Department of Defense for the value of its lessons learned, the PUREX Deactivation Project has become the national model for the safe transition of contaminated facilities to shut down status.

  1. Immobilization of simulated high-level radioactive waste in borosilicate glass: Pilot scale demonstrations

    SciTech Connect

    Ritter, J.A.; Hutson, N.D.; Zamecnik, J.R.; Carter, J.T.

    1991-01-01

    The Integrated DWPF Melter System (IDMS), operated by the Savannah River Laboratory, is a pilot scale facility used in support of the start-up and operation of the Department of Energy's Defense Waste Processing Facility. The IDMS has successfully demonstrated, on an engineering scale (one-fifth), that simulated high level radioactive waste (HLW) sludge can be chemically treated with formic acid to adjust both its chemical and physical properties, and then blended with simulated precipitate hydrolysis aqueous (PHA) product and borosilicate glass frit to produce a melter feed which can be processed into a durable glass product. The simulated sludge, PHA and frit were blended, based on a product composition program, to optimize the loading of the waste glass as well as to minimize those components which can cause melter processing and/or glass durability problems. During all the IDMS demonstrations completed thus far, the melter feed and the resulting glass that has been produced met all the required specifications, which is very encouraging to future DWPF operations. The IDMS operations also demonstrated that the volatile components of the melter feed (e.g., mercury, nitrogen and carbon, and, to a lesser extent, chlorine, fluorine and sulfur) did not adversely affect the melter performance or the glass product.

  2. Immobilization of simulated high-level radioactive waste in borosilicate glass: Pilot scale demonstrations

    SciTech Connect

    Ritter, J.A.; Hutson, N.D.; Zamecnik, J.R.; Carter, J.T.

    1991-12-31

    The Integrated DWPF Melter System (IDMS), operated by the Savannah River Laboratory, is a pilot scale facility used in support of the start-up and operation of the Department of Energy`s Defense Waste Processing Facility. The IDMS has successfully demonstrated, on an engineering scale (one-fifth), that simulated high level radioactive waste (HLW) sludge can be chemically treated with formic acid to adjust both its chemical and physical properties, and then blended with simulated precipitate hydrolysis aqueous (PHA) product and borosilicate glass frit to produce a melter feed which can be processed into a durable glass product. The simulated sludge, PHA and frit were blended, based on a product composition program, to optimize the loading of the waste glass as well as to minimize those components which can cause melter processing and/or glass durability problems. During all the IDMS demonstrations completed thus far, the melter feed and the resulting glass that has been produced met all the required specifications, which is very encouraging to future DWPF operations. The IDMS operations also demonstrated that the volatile components of the melter feed (e.g., mercury, nitrogen and carbon, and, to a lesser extent, chlorine, fluorine and sulfur) did not adversely affect the melter performance or the glass product.

  3. Round-robin testing of a reference glass for low-activity waste forms

    SciTech Connect

    Ebert, W. L.; Wolf, S. F.

    1999-12-06

    A round robin test program was conducted with a glass that was developed for use as a standard test material for acceptance testing of low-activity waste glasses made with Hanford tank wastes. The glass is referred to as the low-activity test reference material (LRM). The program was conducted to measure the interlaboratory reproducibility of composition analysis and durability test results. Participants were allowed to select the methods used to analyze the glass composition. The durability tests closely followed the Product Consistency Test (PCT) Method A, except that tests were conducted at both 40 and 90 C and that parallel tests with a reference glass were not required. Samples of LRM glass that had been crushed, sieved, and washed to remove fines were provided to participants for tests and analyses. The reproducibility of both the composition and PCT results compare favorably with the results of interlaboratory studies conducted with other glasses. From the perspective of reproducibility of analysis results, this glass is acceptable for use as a composition standard for nonradioactive components of low-activity waste forms present at >0.1 elemental mass % and as a test standard for PCTS at 40 and 90 C. For PCT with LRM glass, the expected test results at the 95% confidence level are as follows: (1) at 40 C: pH = 9.86 {+-} 0.96; [B] = 2.30 {+-} 1.25 mg/L; [Na] = 19.7 {+-} 7.3 mg/L; [Si] = 13.7 {+-} 4.2 mg/L; and (2) at 90 C: pH = 10.92 {+-} 0.43; [B] = 26.7 {+-} 7.2 mg/L; [Na] = 160 {+-} 13 mg/L; [Si] = 82.0 {+-} 12.7 mg/L. These ranges can be used to evaluate the accuracy of PCTS conducted at other laboratories.

  4. DM100 AND DM1200 MELTER TESTING WITH HIGH WASTE LOADING GLASS FORMULATIONS FOR HANFORD HIGH-ALUMINUM HLW STREAMS

    SciTech Connect

    KRUGER AA; MATLACK KS; KOT WK; PEGG IL; JOSEPH I

    2009-12-30

    This Test Plan describes work to support the development and testing of high waste loading glass formulations that achieve high glass melting rates for Hanford high aluminum high level waste (HLW). In particular, the present testing is designed to evaluate the effect of using low activity waste (LAW) waste streams as a source of sodium in place ofchemical additives, sugar or cellulose as a reductant, boehmite as an aluminum source, and further enhancements to waste processing rate while meeting all processing and product quality requirements. The work will include preparation and characterization of crucible melts in support of subsequent DuraMelter 100 (DM 100) tests designed to examine the effects of enhanced glass formulations, glass processing temperature, incorporation of the LAW waste stream as a sodium source, type of organic reductant, and feed solids content on waste processing rate and product quality. Also included is a confirmatory test on the HLW Pilot Melter (DM1200) with a composition selected from those tested on the DM100. This work builds on previous work performed at the Vitreous State Laboratory (VSL) for Department of Energy's (DOE's) Office of River Protection (ORP) to increase waste loading and processing rates for high-iron HLW waste streams as well as previous tests conducted for ORP on the same waste composition. This Test Plan is prepared in response to an ORP-supplied statement of work. It is currently estimated that the number of HLW canisters to be produced in the Hanford Tank Waste Treatment and Immobilization Plant (WTP) is about 12,500. This estimate is based upon the inventory ofthe tank wastes, the anticipated performance of the sludge treatment processes, and current understanding of the capability of the borosilicate glass waste form. The WTP HLW melter design, unlike earlier DOE melter designs, incorporates an active glass bubbler system. The bubblers create active glass pool convection and thereby improve heat transfer and

  5. Preliminary studies of the disposition of cerium in a glass-bonded sodalite waste form.

    SciTech Connect

    Lambregts, M. J.; Frank, S. M.

    2001-12-18

    Argonne National Laboratory has developed an electrometallurgical treatment for DOE spent metallic nuclear fuel. Fission products are immobilized in a durable glass bonded sodalite ceramic waste form (CWF) suitable for long term storage in a geological repository. Cesium is estimated to be in the waste form at approximately 0.1 wt.%. The exact disposition of cesium was uncertain and it was believed to be uniformly distributed throughout the waste form. A correlation of X-ray diffractometry (XRD), electron microscopy (EM), and nuclear magnetic resonance spectroscopy (NMR) performed on surrogate ceramic waste forms with high cesium loadings found a high cesium content in the glass phase and in several non-sodalite aluminosilicate phases. Cesium was not detected in the sodalite phase.

  6. Lead-iron phosphate glass as a containment medium for the disposal of high-level nuclear wastes

    DOEpatents

    Boatner, L.A.; Sales, B.C.

    1984-04-11

    Disclosed are lead-iron phosphate glasses containing a high level of Fe/sub 2/O/sub 3/ for use as a storage medium for high-level radioactive nuclear waste. By combining lead-iron phosphate glass with various types of simulated high-level nuclear waste

  7. Elucidating the effects of solar panel waste glass substitution on the physical and mechanical characteristics of clay bricks.

    PubMed

    Lin, Kae-Long; Huang, Long-Sheng; Shie, Je-Lueng; Cheng, Ching-Jung; Lee, Ching-Hwa; Chang, Tien-Chin

    2013-01-01

    This study deals with the effect of solar panel waste glass on fired clay bricks. Brick samples were heated to temperatures which varied from 700-1000 degrees C for 6 h, with a heating rate of 10 degrees C min(-1). The material properties of the resultant material were then determined, including speciation variation, loss on ignition, shrinkage, bulk density, 24-h absorption rate, compressive strength and salt crystallization. The results indicate that increasing the amount of solar panel waste glass resulted in a decrease in the water absorption rate and an increase in the compressive strength of the solar panel waste glass bricks. The 24-h absorption rate and compressive strength of the solar panel waste glass brick made from samples containing 30% solar panel waste glass sintered at 1000 degrees C all met the Chinese National Standard (CNS) building requirements for first-class brick (compressive strengths and water absorption of the bricks were 300 kg cm(-2) and 10% of the brick, respectively). The addition of solar panel waste glass to the mixture reduced the degree of firing shrinkage. The salt crystallization test and wet-dry tests showed that the addition of solar panel waste glass had highly beneficial effects in that it increased the durability of the bricks. This indicates that solar panel waste glass is indeed suitable for the partial replacement of clay in bricks.

  8. Chemical composition measurements of the low activity waste (LAW) EPA-Series glasses

    SciTech Connect

    Fox, K.; Edwards, T. B.

    2016-03-01

    In this report, the Savannah River National Laboratory provides chemical analysis results for a series of simulated low activity waste glasses provided by Pacific Northwest National Laboratory as part of an ongoing development task. The measured chemical composition data are reported and compared with the targeted values for each component for each glass. A detailed review showed no indications of errors in the preparation or measurement of the study glasses. All of the measured sums of oxides for the study glasses fell within the interval of 100.2 to 100.8 wt %, indicating recovery of all components. Comparisons of the targeted and measured chemical compositions showed that the measured values for the glasses met the targeted concentrations within 10% for those components present at more than 5 wt %.

  9. The role of natural glasses as analogues in projecting the long-term alteration of high-level nuclear waste glasses: Part 1

    SciTech Connect

    Mazer, J.J.

    1993-12-31

    The common observation of glasses persisting in natural environments for long periods of time (up to tens of millions of years) provides compelling evidence that these materials can be kinetically stable in a variety of subsurface environments. This paper reviews how natural and historical synthesized glasses can be employed as natural analogues for understanding and projecting the long-term alteration of high-level nuclear waste glasses. The corrosion of basaltic glass results in many of the same alteration features found in laboratory testing of the corrosion of high-level radioactive waste glasses. Evidence has also been found indicating similarities in the rate controlling processes, such as the effects of silica concentration on corrosion in groundwater and in laboratory leachates. Naturally altered rhyolitic glasses and tektites provide additional evidence that can be used to constrain estimates of long-term waste glass alteration. When reacted under conditions where water is plentiful, the corrosion for these glasses is dominated by network hydrolysis, while the corrosion is dominated by molecular water diffusion and secondary mineral formation under conditions where water contact is intermittent or where water is relatively scarce. Synthesized glasses that have been naturally altered result in alkali-depleted alteration features that are similar to those found for natural glasses and for nuclear waste glasses. The characteristics of these alteration features appear to be dependent on the alteration conditions which affect the dominant reaction processes during weathering. In all cases, care must be taken to ensure that the information being provided by natural analogues is related to nuclear waste glass corrosion in a clear and meaningful way.

  10. Iodine valence and local environments in borosilicate waste glasses using X-ray absorption spectroscopy

    NASA Astrophysics Data System (ADS)

    McKeown, David A.; Muller, Isabelle S.; Pegg, Ian L.

    2015-01-01

    The radioisotope 129I, a fission product in spent nuclear fuel, has a long half-life, and can be highly mobile in the environment. Iodine K-edge X-ray absorption spectra were collected to characterize the iodine valence and coordination environment in simulated Hanford low activity waste glasses. Both iodine XANES and EXAFS data for eleven borosilicate glasses indicate iodide-like environments within the glass structure, where I- has Na or Li nearest-neighbors, and where the nearest-neighbor cation-type correlates to the most common network-modifying cation in the glass. This is further supported by the systematic increase of iodine incorporation with the combined Na2O + Li2O content in the glass. EXAFS analyses determined I-Na distances near 3.04 Å with coordination numbers near 4.0 and I-Li distances near 2.80 Å with coordination numbers near 3.0. I-Na environments determined for the glasses are similar to the tetrahedral INa4 coordination found in NaI-sodalite. These weakly bound iodine-alkali configurations may be the only pathways for iodine to be retained in the glass. These environments may be precursors to NaI-sodalite crystallization in Na-rich glass. Iodine also shows distinct differences from chlorine in terms of the preferred sites in the glass structure.

  11. A literature review of surface alteration layer effects on waste glass behavior

    SciTech Connect

    Feng, X.; Cunnane, J.C.; Bates, J.K.

    1993-01-01

    When in contact with an aqueous solution, nuclear waste glass is subject to a chemical attack that results in progressive alteration. During tills alteration, constituent elements of the glass pass into the solution; elements initially in solution diffuse into, or are adsorbed onto, the solid; and new phases appear. This results in the formation of surface layers on the reacted glass. The glass corrosion and radionuclide release can be better understood by investigating these surface layer effects. In the past decade, there have been numerous studies regarding the effects of surface layers on glass reactions. This paper presents a systematic analysis and summary of the past knowledge regarding the effects of surface layers on glass-water interaction. This paper describes the major formation mechanisms of surface layers; reviews the role of surface layers in controlling mass transport and glass reaction affinity (through crystalline phases, an amorphous silica, a gel layer, or all the components in the glass); and discusses how the surface layers contribute to the retention of radionuclides during glass dissolution.

  12. A literature review of surface alteration layer effects on waste glass behavior

    SciTech Connect

    Feng, X.; Cunnane, J.C.; Bates, J.K.

    1993-05-01

    When in contact with an aqueous solution, nuclear waste glass is subject to a chemical attack that results in progressive alteration. During tills alteration, constituent elements of the glass pass into the solution; elements initially in solution diffuse into, or are adsorbed onto, the solid; and new phases appear. This results in the formation of surface layers on the reacted glass. The glass corrosion and radionuclide release can be better understood by investigating these surface layer effects. In the past decade, there have been numerous studies regarding the effects of surface layers on glass reactions. This paper presents a systematic analysis and summary of the past knowledge regarding the effects of surface layers on glass-water interaction. This paper describes the major formation mechanisms of surface layers; reviews the role of surface layers in controlling mass transport and glass reaction affinity (through crystalline phases, an amorphous silica, a gel layer, or all the components in the glass); and discusses how the surface layers contribute to the retention of radionuclides during glass dissolution.

  13. Sodalite as a vehicle to increase Re retention in waste glass simulant during vitrification

    NASA Astrophysics Data System (ADS)

    Luksic, Steven A.; Riley, Brian J.; Parker, Kent E.; Hrma, Pavel

    2016-10-01

    Technetium (Tc) retention during Hanford waste vitrification can be increased if the volatility can be controlled. Incorporating Tc into a thermally stable mineral phase, such as sodalite, is one way to achieve increased retention. Here, rhenium (Re)-bearing sodalite was tested as a vehicle to transport perrhenate (ReO4-), a nonradioactive surrogate for pertechnetate (TcO4-), into high-level (HLW) and low-activity waste (LAW) glass simulants. After melting HLW and LAW simulant feeds, the retention of Re in the glass was measured and compared with the Re retention in glass prepared from a feed containing Re2O7. Phase analysis of sodalite in both these glasses across a profile of temperatures describes the durability of Re-sodalite during the feed-to-glass transition. The use of Re sodalite improved the Re retention by 21% for HLW glass and 85% for LAW glass, demonstrating the potential improvement in Tc-retention if TcO4- were to be encapsulated in a Tc-sodalite prior to vitrification.

  14. Development of iodine waste forms using low-temperature sintering glass.

    SciTech Connect

    Krumhansl, James Lee; Nenoff, Tina Maria; Garino, Terry J.; Rademacher, David

    2010-06-01

    This presentation will describe our recent work on the use of low temperature-sintering glass powders mixed with either AgI or AgI-zeolite to produce a stable waste form. Radioactive iodine ({sup 129}I, half-life of 1.6 x 10{sup 7} years) is generated in the nuclear fuel cycle and is of particular concern due to its extremely long half-life and its effects on human health. As part of the DOE/NE Advanced Fuel Cycle Initiative (AFCI), the separation of {sup 129}I from spent fuel during fuel reprocessing is being studied. In the spent fuel reprocessing scheme under consideration, the iodine is released in gaseous form and collected using Ag-loaded zeolites, to form AgI. Although AgI has extremely low solubility in water, it has a relatively high vapor pressure at moderate temperatures (>550 C), thus limiting the thermal processing. Because of this, immobilization using borosilicate glass is not feasible. Therefore, a bismuth oxide-based glasses are being studied due to the low solubility of bismuth oxide in aqueous solution at pH > 7. These waste forms were processed at 500 C, where AgI volatility is low but the glass powder is able to first densify by viscous sintering and then crystallize. Since the glass is not melted, a more chemically stable glass can be used. The AgI-glass mixture was found to have high iodine leach resistance in these initial studies.

  15. Examination of pulverized waste recycled glass as filter media in slow sand filtration. Final report

    SciTech Connect

    Piccirillo, J.B.; Letterman, R.D.

    1997-10-01

    The purpose of this study was to investigate the pulverization of waste recycled glass to produce glass sand for slow sand filters. Pulverization experiments were performed using a fail mill pulverizer. The glass sand product from the pulverizer meets the size distribution requirements of ASTM-C-33 without size distribution adjustment. The size distribution must be adjusted to meet the grain size distribution requirements of the Ten States Standards and the USEPA for filter media used in slow sand filters. Pulverized glass that meet slow sand filter media specifications is an effective alternative to silica sand as a filter media for slow sand filtration. Three pilot plant slow sand filters with glass sand filter media were compared to a fourth filter containing silica sand filter media. Over an 8 month period of continuous operation, the performance of the glass sand filter media was as good or better than the silica sands, with removals of 56% to 96% for turbidity; 99.78% to 100.0% for coliform bacteria; 99.995% to 99.997% for giardia cysts; 99.92% and 99.97% for cryptosporidium oocysts. Based on a cost-benefit analysis, converting waste glass into filter media may be economically advantageous for recycling facilities.

  16. Establishing the acceptability of Savannah River site waste glass

    SciTech Connect

    Plodinec, M.J.; Kitchen, B.G.

    1990-01-01

    The United States' first facility to immobilize high-level nuclear waste, the Defense Waste Processing Facility (DWPF), will soon begin integrated nonradioactive testing. An important objective of that testing is to demonstrate that the DWPF product will comply with specifications established by the Department of Energy's Office of Civilian Radioactive Waste Management (RW). In this report, the DWPF process and product are described, and the approach being taken to establish the acceptability of the DWPF product is presented. 8 refs., 2 figs., 1 tab.

  17. MELT RATE ENHANCEMENT FOR HIGH ALUMINUM HLW (HIGH LEVEL WASTE) GLASS FORMULATION FINAL REPORT 08R1360-1

    SciTech Connect

    KRUGER AA; MATLACK KS; KOT W; PEGG IL; JOSEPH I; BARDAKCI T; GAN H; GONG W; CHAUDHURI M

    2010-01-04

    This report describes the development and testing of new glass formulations for high aluminum waste streams that achieve high waste loadings while maintaining high processing rates. The testing was based on the compositions of Hanford High Level Waste (HLW) with limiting concentrations of aluminum specified by the Office of River Protection (ORP). The testing identified glass formulations that optimize waste loading and waste processing rate while meeting all processing and product quality requirements. The work included preparation and characterization of crucible melts and small scale melt rate screening tests. The results were used to select compositions for subsequent testing in a DuraMelter 100 (DM100) system. These tests were used to determine processing rates for the selected formulations as well as to examine the effects of increased glass processing temperature, and the form of aluminum in the waste simulant. Finally, one of the formulations was selected for large-scale confirmatory testing on the HLW Pilot Melter (DM1200), which is a one third scale prototype of the Hanford Tank Waste Treatment and Immobilization Plant (WTP) HLW melter and off-gas treatment system. This work builds on previous work performed at the Vitreous State Laboratory (VSL) for Department of Energy (DOE) to increase waste loading and processing rates for high-iron HLW waste streams as well as previous tests conducted for ORP on the same high-aluminum waste composition used in the present work and other Hanford HLW compositions. The scope of this study was outlined in a Test Plan that was prepared in response to an ORP-supplied statement of work. It is currently estimated that the number of HLW canisters to be produced in the WTP is about 13,500 (equivalent to 40,500 MT glass). This estimate is based upon the inventory of the tank wastes, the anticipated performance of the sludge treatment processes, and current understanding of the capability of the borosilicate glass waste form

  18. Comprehensive data base of high-level nuclear waste glasses: September 1987 status report: Volume 1, Discussion and glass durability data

    SciTech Connect

    Kindle, C.H.; Kreiter, M.R.

    1987-12-01

    The Materials Characterization Center (MCC) at Pacific Northwest Laboratory is assembling a comprehensive data base (CDB) of experimental data collected for high-level nuclear waste package components. Data collected throughout the world are included in the data base; current emphasis is on waste glasses and their properties. The goal is to provide a data base of properties and compositions and an analysis of dominant property trends as a function of composition. This data base is a resource that nuclear waste producers, disposers, and regulators can use to compare properties of a particular high-level nuclear waste glass product with the properties of other glasses of similar compositions. Researchers may use the data base to guide experimental tests to fill gaps in the available knowledge or to refine empirical models. The data are incorporated into a computerized data base that will allow the data to be extracted based on, for example, glass composition or test duration. 3 figs.

  19. The effect of quench rate on the TCLP and PCT durability of environmental waste glass

    SciTech Connect

    Resce, J.L.; Wolff, B.M.; Jurgensen, A.R.

    1995-12-31

    The effect of quench rate and the resulting devitrification on the durability of environmental waste glasses was examined for a set of 16 model glasses. The glasses were derived from a large glass composition space, i.e. {open_quotes}hyperspace glasses,{close_quotes} which were previously developed. In this study, a subset of this space has been examined for chemical durability by both the 7-Day Product Consistency Test (PCT) and the Toxicity Characteristic Leaching Procedure (TCLP) tests. This subspace is composed of six variable components (Fe{sub 2}O{sub 3}, SiO{sub 2}, Al{sub 2}O{sub 3}, B{sub 2}O{sub 3}, Na{sub 2}O, and CaO) and three fixed-level components (BaO, PbO, and NiO). The approximate oxide composition of each glass is listed. The glass melts were cast into molds to produce disks, which were quenched at two different rates. The PCT sodium normalized release rate (NaRR) and the TCLP releases of Ni and Ba for both the low and high Fe{sub 2}O{sub 3} glasses are reported. These results show that there is almost no devitrification with either quench rate for the low iron glasses, and that there is negligible change in durability. For the high iron glasses, however, some of the slow quenched glasses are significantly more devitrified and crystalline. In some glasses, this increased crystallinity was found to lower the NaNRR and Ba TCLP durability. TCLP Ni release was negligible in both cases.

  20. Metallurgical use of glass fractions from waste electric and electronic equipment (WEEE).

    PubMed

    Mostaghel, Sina; Samuelsson, Caisa

    2010-01-01

    Within the European Union, it is estimated that between 8 and 9 million tons of waste electric and electronic equipment (WEEE) arises annually, of which television sets and computers account for an important part. Traditionally, Cathode Ray Tubes (CRT) have been used for TVs and computer monitors, but are rapidly being replaced by flat-screen technology. Only part of the discarded CRT glass is being recycled. Primary smelters use large amounts of silica flux to form iron-silicate slag, and can, in most cases, tolerate lead input. Use of discarded CRT glass in copper smelting is a potential alternative for utilization of the glass. The mineralogical composition of a slag sampled during ordinary slag praxis has been compared with that of a mixture of slag and CRT glass when re-melted and slowly cooled. Slag (iron-silicate slag) from Boliden Mineral AB, Sweden, was used for the experiments. Slag and glass have been mixed in various proportions: pure slag, pure glass, 90% slag-10% glass and 65% slag-35% glass, and heated in an inert atmosphere up to 1400 degrees C in a Netzsch Thermal Analysis (TA) instrument. The re-melted material has been analyzed using X-ray diffraction (XRD) and scanning electron microscopy (SEM) to determine changes in mineralogical composition after mixing with glass. The results show that the main mineralogical component of the slag is fayalite; the CRT glass is amorphous. The main crystalline phases of the slag do not change with addition of glass. An amorphous phase appears when the addition of glass is increased, which gives the sample a different structure.

  1. Metallurgical use of glass fractions from waste electric and electronic equipment (WEEE)

    SciTech Connect

    Mostaghel, Sina; Samuelsson, Caisa

    2010-01-15

    Within the European Union, it is estimated that between 8 and 9 million tonnes of waste electric and electronic equipment (WEEE) arises annually, of which television sets and computers account for an important part. Traditionally, Cathode Ray Tubes (CRT) have been used for TVs and computer monitors, but are rapidly being replaced by flat-screen technology. Only part of the discarded CRT glass is being recycled. Primary smelters use large amounts of silica flux to form iron-silicate slag, and can, in most cases, tolerate lead input. Use of discarded CRT glass in copper smelting is a potential alternative for utilization of the glass. The mineralogical composition of a slag sampled during ordinary slag praxis has been compared with that of a mixture of slag and CRT glass when re-melted and slowly cooled. Slag (iron-silicate slag) from Boliden Mineral AB, Sweden, was used for the experiments. Slag and glass have been mixed in various proportions: pure slag, pure glass, 90% slag-10% glass and 65% slag-35% glass, and heated in an inert atmosphere up to 1400 deg. C in a Netzsch Thermal Analysis (TA) instrument. The re-melted material has been analyzed using X-ray diffraction (XRD) and scanning electron microscopy (SEM) to determine changes in mineralogical composition after mixing with glass. The results show that the main mineralogical component of the slag is fayalite; the CRT glass is amorphous. The main crystalline phases of the slag do not change with addition of glass. An amorphous phase appears when the addition of glass is increased, which gives the sample a different structure.

  2. Reaction of Inconel 690 and 693 in Iron Phosphate Melts: Alternative Glasses for Waste Vitrification

    SciTech Connect

    Day, Delbert E. Kim, Cheol-Woon

    2005-09-13

    The corrosion resistance of candidate materials used for the electrodes (Inconel 690 & 693) and the melt contact refractory (Monofrax K-3) in a Joule Heated Melter (JHM) has been investigated at the University of Missouri-Rolla (UMR) during the period from June 1, 2004 to August 31, 2005. This work was supported by the U.S. Department of Energy (DOE) Office of Biological and Environmental Research (DE-FG02-04ER63831). The unusual properties and characteristics of iron phosphate glasses, as viewed from the standpoint of alternative glasses for vitrifying nuclear and hazardous wastes which contain components that make them poorly suited for vitrification in borosilicate glass, were recently discovered at UMR. The expanding national and international interest in iron phosphate glasses for waste vitrification stems from their rapid melting and chemical homogenization which results in higher furnace output, their high waste loading that varies from 32 wt% up to 75 wt% for the Hanford LAW and HLW, respectively, and the outstanding chemical durability of the iron phosphate wasteforms which meets all present DOE requirements (PCT and VHT). The higher waste loading in iron phosphate glasses, compared to the baseline borosilicate glass, can reduce the time and cost of vitrification considerably since a much smaller mass of glass will be produced, for example, about 43% less glass when the LAW at Hanford is vitrified in an iron phosphate glass according to PNNL estimates. In view of the promising performance of iron phosphate glasses, information is needed for how to best melt these glasses on the scale needed for practical use. Melting iron phosphate glasses in a JHM is considered the preferred method at this time because its design could be nearly identical to the JHM now used to melt borosilicate glasses at the Defense Waste Processing Facility (DWPF), Westinghouse Savannah River Co. Therefore, it is important to have information for the corrosion of candidate electrode

  3. The long-term acceleration of waste glass corrosion: A preliminary review

    SciTech Connect

    Kielpinski, A.L.

    1995-07-01

    Whereas a prior conception of glass dissolution assumed a relatively rapid initial dissolution which then slowed to a smaller, fairly constant longer-term rate, some recent work suggests that these two stages are followed by a third phase of dissolution, in which the dissolution rate is accelerated with respect to what had previously been thought of as the final long-term rate. The goals of the present study are to compile experimental data which may have a bearing on this phenomena, and to provide an initial assessment of these data. The Savannah River Technology Center (SRTC) is contracted to develop glass formulation models for vitrification of Hanford low-level waste (LLW), in support of the Hanford Tank Waste Remediation System Technology Development Program. The phenomenon of an increase in corrosion rate, following a period characterized by a low corrosion rate, has been observed by a number of researchers on a number of waste glass compositions. Despite inherent ambiguities arising from SA/V (glass surface area to solution volume ratio) and other effects, valid comparisons can be made in which accelerated corrosion was observed in one test, but not in another. Some glass compositions do not appear to attain a plateau region; it may be that the observation of continued, non-negligible corrosion in these glasses represents a passage from the initial rate to the accelerated rate. The long-term corrosion is a function of the interaction between the glass and its environment, including the leaching solution and the surrounding materials. Reaction path modeling and stability field considerations have been used with some success to predict the changes in corrosion rate over time, due to these interactions. The accelerated corrosion phenomenon highlights the need for such integrated corrosion modeling and the scenario-specific nature of a particular glass composition`s durability.

  4. Defense Waste Processing Facility radioactive operations -- Part 2, Glass making

    SciTech Connect

    Carter, J.T.; Rueter, K.J.; Ray, J.W.; Hodoh, O.

    1996-12-31

    The Savannah River Site`s Defense Waste Processing Facility (DWPF) near Aiken, SC is the nation`s first and world`s largest vitrification facility. Following a ten year construction period and nearly 3 year non-radioactive test program, the DWPF began radioactive operations in March, 1996. The results of the first 8 months of radioactive operations are presented. Topics include facility production from waste preparation batching to canister filling.

  5. Evaluation of final waste forms and recommendations for baseline alternatives to group and glass

    SciTech Connect

    Bleier, A.

    1997-09-01

    An assessment of final waste forms was made as part of the Federal Facilities Compliance Agreement/Development, Demonstration, Testing, and Evaluation (FFCA/DDT&E) Program because supplemental waste-form technologies are needed for the hazardous, radioactive, and mixed wastes of concern to the Department of Energy and the problematic wastes on the Oak Ridge Reservation. The principal objective was to identify a primary waste-form candidate as an alternative to grout (cement) and glass. The effort principally comprised a literature search, the goal of which was to establish a knowledge base regarding four areas: (1) the waste-form technologies based on grout and glass, (2) candidate alternatives, (3) the wastes that need to be immobilized, and (4) the technical and regulatory constraints on the waste-from technologies. This report serves, in part, to meet this goal. Six families of materials emerged as relevant; inorganic, organic, vitrified, devitrified, ceramic, and metallic matrices. Multiple members of each family were assessed, emphasizing the materials-oriented factors and accounting for the fact that the two most prevalent types of wastes for the FFCA/DDT&E Program are aqueous liquids and inorganic sludges and solids. Presently, no individual matrix is sufficiently developed to permit its immediate implementation as a baseline alternative. Three thermoplastic materials, sulfur-polymer cement (inorganic), bitumen (organic), and polyethylene (organic), are the most technologically developed candidates. Each warrants further study, emphasizing the engineering and economic factors, but each also has limitations that regulate it to a status of short-term alternative. The crystallinity and flexible processing of sulfur provide sulfur-polymer cement with the highest potential for short-term success via encapsulation. Long-term immobilization demands chemical stabilization, which the thermoplastic matrices do not offer. Among the properties of the remaining

  6. PUREX/UO{sub 3} deactivation project management plan

    SciTech Connect

    Washenfelder, D.J.

    1993-12-01

    From 1955 through 1990, the Plutonium-Uranium Extraction Plant (PUREX) provided the United States Department of Energy Hanford Site with nuclear fuel reprocessing capability. It operated in sequence with the Uranium Trioxide (UO{sub 3}) Plant, which converted the PUREX liquid uranium nitrate product to solid UO{sub 3} powder. Final UO{sub 3} Plant operation ended in 1993. In December 1992, planning was initiated for the deactivation of PUREX and UO{sub 3} Plant. The objective of deactivation planning was to identify the activities needed to establish a passively safe, environmentally secure configuration at both plants, and ensure that the configuration could be retained during the post-deactivation period. The PUREX/UO{sub 3} Deactivation Project management plan represents completion of the planning efforts. It presents the deactivation approach to be used for the two plants, and the supporting technical, cost, and schedule baselines. Deactivation activities concentrate on removal, reduction, and stabilization of the radioactive and chemical materials remaining at the plants, and the shutdown of the utilities and effluents. When deactivation is completed, the two plants will be left unoccupied and locked, pending eventual decontamination and decommissioning. Deactivation is expected to cost $233.8 million, require 5 years to complete, and yield $36 million in annual surveillance and maintenance cost savings.

  7. QUALIFICATION OF A RADIOACTIVE HIGH ALUMINUM GLASS FOR PROCESSINGIN THE DEFENSE WASTE PROCESSING FACILITY AT THE SAVANNAH RIVER SITE

    SciTech Connect

    Bibler, N; John Pareizs, J; Tommy Edwards,T; Charles02 Coleman, C; Charles Crawford, C

    2008-01-29

    At the Savannah River Site (SRS) the Defense Waste Processing Facility (DWPF) has been immobilizing SRS's radioactive high level waste (HLW) sludge into a borosilicate glass for approximately eleven years. Currently the DWPF is immobilizing HLW sludge in Sludge Batch 4 (SB4). Each sludge batch is nominally two million liters of HLW and produces nominally five hundred stainless steel canisters 0.6 meters in diameter and 3 meters tall filled with the borosilicate glass. In SB4 and earlier sludge batches, the Al concentration has always been rather low, (less than 9.5 weight percent based on total dried solids). It is expected that in the future the Al concentrations will increase due to the changing composition of the HLW. Higher Al concentrations could introduce problems because of its known effect on the viscosity of glass melts and increase the possibility of the precipitation of nepheline in the final glass and decrease its durability. In 2006 Savannah River National Laboratory (SRNL) used DWPF processes to immobilize a radioactive HLW slurry containing 14 weight percent Al to ensure that this waste is viable for future DWPF processing. This paper presents results of the characterization of the high Al glass prepared in that demonstration. At SRNL, a sample of the processed high Al HLW slurry was mixed with an appropriate glass frit as performed in the DWPF to make a waste glass containing nominally 30% waste oxides. The glass was prepared by melting the frit and waste remotely at 1150 C. The glass was then characterized by: (1) determining the chemical composition of the glass including the concentrations of several actinide and U-235 fission products; (2) calculating the oxide waste loading of the glass based on the chemical composition and comparing it to that of the target; (3) determining if the glass composition met the DWPF processing constraints such as glass melt viscosity and liquidus temperature along with a waste form affecting constraint that

  8. The use of self heating'' ceramics as crucibles for microwave melting metals and nuclear waste glass

    SciTech Connect

    Sturcken, E.F.

    1990-01-01

    Silicon carbide (SiC) crucibles were used to melt aluminum and copper in conventional and tuned microwave cavities at a microwave frequency of 2450 MHz. SiC crucibles were also used to vitrify and homogenize mixtures of nuclear waste and glass frit.

  9. The use of ``self heating`` ceramics as crucibles for microwave melting metals and nuclear waste glass

    SciTech Connect

    Sturcken, E.F.

    1990-12-31

    Silicon carbide (SiC) crucibles were used to melt aluminum and copper in conventional and tuned microwave cavities at a microwave frequency of 2450 MHz. SiC crucibles were also used to vitrify and homogenize mixtures of nuclear waste and glass frit.

  10. Glass Formulation Development for INEEL Sodium -Bearing Waste (FY2001 WM-180)

    SciTech Connect

    Peeler, D.K.

    2001-09-21

    A systematic study was undertaken to develop a glass composition to demonstrate the vitrification flowsheet of the Idaho National Engineering and Environmental Laboratory's sodium bearing waste (SBW) using the latest WM-180 tank composition. Although the previous study did not restrict waste loadings (WLs) based on the potential to form a segregated salt layer, avoiding its development in a melter is beneficial and was the primary focus from the glass-formulation perspective. The testing results described in this report were aimed at providing a candidate glass composition for use in a scaled melter demonstration of direct vitrification of WM-180 in the Research Scale Melter (RSM) at Pacific Northwest National Laboratory and the EV-16 melter at the Clemson Environmental Technology Laboratory.

  11. Conceptual waste package interim product specifications and data requirements for disposal of borosilicate glass defense high-level waste forms in salt geologic repositories

    SciTech Connect

    Not Available

    1983-06-01

    The conceptual waste package interim product specifications and data requirements presented are applicable specifically to the normal borosilicate glass product of the Defense Waste Processing Facility (DWPF). They provide preliminary numerical values for the defense high-level waste form parameters and properties identified in the waste form performance specification for geologic isolation in salt repositories. Subject areas treated include containment and isolation, operational period safety, criticality control, waste form/production canister identification, and waste package performance testing requirements. This document was generated for use in the development of conceptual waste package designs in salt. It will be revised as additional data, analyses, and regulatory requirements become available.

  12. Comparison of TCLP and long-term PCT performance on low-level mixed waste glasses

    SciTech Connect

    Cicero, C.A.; Andrews, M.K.; Bickford, D.F.

    1994-06-01

    The Mixed Waste Integrated Program (MWIP) of the US Department of Energy (DOE) is currently investigating technologies for conversion of low-level mixed waste (LLMW) into a form suitable for permanent disposal. Vitrification is one of the preferred technologies since it is capable of consistently producing a durable, leach resistant wasteform, while simultaneously minimizing disposal volumes. Since vitrification of LLMW is a relatively new concept, final wasteform specifications have not been developed. The Savannah River Technology Center (SRTC) of the Westinghouse Savannah River Company (WSRC) has developed the Product Consistency Test (PCI), which is a 7-day leaching procedure for glass. Comparison indicates that both tests have merit where LLMW glasses are concerned. The TCLP is an important test for determining the release of metals and for allowing the wasteform to be delisted while the PCT is more useful for determining consistent production of durable glass. It is a better indicator of the behavior of glass in disposal site conditions. Most aggressive leaching of common oxide glasses occurs under caustic rather than acidic conditions, therefore it is necessary to perform both tests. Further tests will be conducted using additional glass compositions and variations in the TCLP and the PCT.

  13. Crystal-Tolerant Glass Approach For Mitigation Of Crystal Accumulation In Continuous Melters Processing Radioactive Waste

    SciTech Connect

    Kruger, Albert A.; Rodriguez, Carmen P.; Lang, Jesse B.; Huckleberry, Adam R.; Matyas, Josef; Owen, Antoinette T.

    2012-08-28

    High-level radioactive waste melters are projected to operate in an inefficient manner as they are subjected to artificial constraints, such as minimum liquidus temperature (T{sub L}) or maximum equilibrium fraction of crystallinity at a given temperature. These constraints substantially limit waste loading, but were imposed to prevent clogging of the melter with spinel crystals [(Fe, Ni, Mn, Zn)(Fe, Cr){sub 2}O{sub 4}]. In the melter, the glass discharge riser is the most likely location for crystal accumulation during idling because of low glass temperatures, stagnant melts, and small diameter. To address this problem, a series of lab-scale crucible tests were performed with specially formulated glasses to simulate accumulation of spinel in the riser. Thicknesses of accumulated layers were incorporated into empirical model of spinel settling. In addition, T{sub L} of glasses was measured and impact of particle agglomeration on accumulation rate was evaluated. Empirical model predicted well the accumulation of single crystals and/or smallscale agglomerates, but, excessive agglomeration observed in high-Ni-Fe glass resulted in an under-prediction of accumulated layers, which gradually worsen over time as an increased number of agglomerates formed. Accumulation rate of ~14.9 +- 1 nm/s determined for this glass will result in ~26 mm thick layer in 20 days of melter idling.

  14. Laboratory testing of waste glass aqueous corrosion; effects of experimental parameters

    SciTech Connect

    Ebert, W.L.; Mazer, J.J.

    1993-12-31

    A literature survey has been performed to assess the effects of the temperature, glass surface area/leachate volume ratio, leachant composition, leachant flow rate, and glass composition (actual radioactive vs. simulated glass) used in laboratory tests on the measured glass reaction rate. The effects of these parameters must be accounted for in mechanistic models used to project glass durability over long times. Test parameters can also be utilized to highlight particular processes in laboratory tests. Waste glass corrosion results as water diffusion, ion-exchange, and hydrolysis reactions occur simultaneously to devitrify the glass and release soluble glass components into solution. The rates of these processes are interrelated by the affects of the solution chemistry and glass alteration phases on each process, and the dominant (fastest) process may change as the reaction progresses. Transport of components from the release sites into solution may also affect the observed corrosion rate. The reaction temperature will affect the rate of each process, while other parameters will affect the solution chemistry and which processes are observed during the test. The early stages of corrosion will be observed under test conditions which maintain dilute leachates and the later stages will be observed under conditions that generate more concentrated leachate solutions. Typically, water diffusion and ion-exchange reactions dominate the observed glass corrosion in dilute solutions while hydrolysis reactions dominant in more concentrated solutions. Which process(es) controls the long-term glass corrosion is not fully understood, and the long-term corrosion rate may be either transport- or reaction-limited.

  15. SUMMARY OF 2010 DOE EM INTERNATIONAL PROGRAM STUDIES OF WASTE GLASS STRUCTURE AND PROPERTIES

    SciTech Connect

    Fox, K.; Choi, A.; Marra, J.; Billings, A.

    2011-02-07

    Collaborative work between the Savannah River National Laboratory (SRNL) and SIA Radon in Russia was divided among three tasks for calendar year 2010. The first task focused on the study of simplified high level waste glass compositions with the objective of identifying the compositional drivers that lead to crystallization and poor chemical durability. The second task focused on detailed characterization of more complex waste glass compositions with unexpectedly poor chemical durabilities. The third task focused on determining the structure of select high level waste glasses made with varying frit compositions in order to improve models under development for predicting the melt rate of the Defense Waste Processing Facility (DWPF) glasses. The majority of these tasks were carried out at SIA Radon. Selection and fabrication of the glass compositions, along with chemical composition measurements and evaluations of durability were carried out at SRNL and are described in this report. SIA Radon provided three summary reports based on the outcome of the three tasks. These reports are included as appendices to this document. Briefly, the result of characterization of the Task 1 glasses may indicate that glass compositions where iron is predominantly tetrahedrally coordinated have more of a tendency to crystallize nepheline or nepheline-like phases. For the Task 2 glasses, the results suggested that the relatively low fraction of tetrahedrally coordinated boron and the relatively low concentrations of Al{sub 2}O{sub 3} available to form [BO{sub 4/2}]{sup -}Me{sup +} and [AlO{sub 4/2}]{sup -}Me{sup +} tetrahedral units are not sufficient to consume all of the alkali ions, and thus these alkali ions are easily leached from the glasses. All of the twelve Task 3 glass compositions were determined to be mainly amorphous, with some minor spinel phases. Several key structural units such as metasilicate chains and rings were identified, which confirms the current modeling

  16. Chemical composition analysis and product consistency tests to support enhanced Hanford waste glass models. Results for the third set of high alumina outer layer matrix glasses

    SciTech Connect

    Fox, K. M.; Edwards, T. B.

    2015-12-01

    In this report, the Savannah River National Laboratory provides chemical analyses and Product Consistency Test (PCT) results for 14 simulated high level waste glasses fabricated by the Pacific Northwest National Laboratory. The results of these analyses will be used as part of efforts to revise or extend the validation regions of the current Hanford Waste Treatment and Immobilization Plant glass property models to cover a broader span of waste compositions. The measured chemical composition data are reported and compared with the targeted values for each component for each glass. All of the measured sums of oxides for the study glasses fell within the interval of 96.9 to 100.8 wt %, indicating recovery of all components. Comparisons of the targeted and measured chemical compositions showed that the measured values for the glasses met the targeted concentrations within 10% for those components present at more than 5 wt %. The PCT results were normalized to both the targeted and measured compositions of the study glasses. Several of the glasses exhibited increases in normalized concentrations (NCi) after the canister centerline cooled (CCC) heat treatment. Five of the glasses, after the CCC heat treatment, had NCB values that exceeded that of the Environmental Assessment (EA) benchmark glass. These results can be combined with additional characterization, including X-ray diffraction, to determine the cause of the higher release rates.

  17. Control of high level radioactive waste-glass melters. Part 5, Modelling of complex redox effects

    SciTech Connect

    Bickford, D.F.; Choi, A.S.

    1991-12-31

    Slurry Fed Melters (SFM) are being developed in the United States, Europe and Japan for the conversion of high-level radioactive waste to borosilicate glass for permanent disposal. The high transition metal, noble metal, nitrate, organic, and sulfate contents of these wastes lead to unique melter redox control requirements. Pilot waste-glass melter operations have indicated the possibility of nickel sulfide or noble-metal fission-product accumulation on melter floors, which can lead to distortion of electric heating patterns, and decrease melter life. Sulfide formation is prevented by control of the redox chemistry of the melter feed. The redox state of waste-glass melters is determined by balance between the reducing potential of organic compounds in the feed, and the oxidizing potential of gases above the melt, and nitrates and polyvalent elements in the waste. Semiquantitative models predicting limitations of organic content have been developed based on crucible testing. Computerized thermodynamic computations are being developed to predict the sequence and products of redox reactions and is assessing process variations. Continuous melter test results have been compared to improved computer staged-thermodynamic-models of redox behavior. Feed chemistry control to prevent sulfide and moderate noble metal accumulations are discussed. 17 refs., 3 figs.

  18. Oxidation state of multivalent elements in high-level nuclear waste glass

    SciTech Connect

    Reynolds, J.G.

    2007-07-01

    Nuclear waste contains many different elements that have more than one oxidation state. When the nuclear waste is treated by vitrification, the behavior of the element in the melter and resulting glass product depends on the stable oxidation state. The stable oxidation state in any medium can be calculated from the standard potential in that medium. Consequently, the standard potential of multi-valent elements has been measured in many silicate-melts, including ones relevant to nuclear waste treatment. In this study, the relationship between the standard potential in molten nuclear waste glass and the standard potential in water will be quantified so that the standard potential of elements that have not been measured in glass can be estimated. The regression equation was found to have an R{sup 2} statistic of 0.96 or 0.83 depending on the number of electrons transferred in the reaction. The Nernst equation was then used to calculate the oxidation state of other relevant multi-valent elements in nuclear waste glass from these standard potentials and the measured ferrous to ferric iron ratio. The calculated oxidation states were consistent with all oxidation state measurements available. The calculated oxidation states were used to rationalize the behavior of many of the multi-valent elements. For instance, chromium increases glass crystallization because it is in the trivalent-state, iodine volatilises from the melter because it is in the volatile zero-valent state, and the leaching behavior of arsenic is driven by its oxidation state. Thus, these thermodynamic calculations explain the behavior of many trace elements during the vitrification process. (authors)

  19. Feasibility study on cross-linked biopolymeric concrete encapsulating selenium glass wastes.

    PubMed

    Kim, Daeik; Park, Joon-Seok; Yen, Teh Fu

    2012-08-01

    Feasibility study was conducted to encapsulate the selenium (Se) contained in glass waste, using the biopolymer-modified concrete. Biopolymer has unique characteristics to provide the chemical sites to metals or toxic compounds through the three-dimensional cross-linked structure. Very minute amount of biopolymer enhanced the characteristics of cementitious material. The resulting biopolymeric composite with selenium glass waste showed 20% higher compressive strength than ordinary concrete and the lower leaching concentration than the equipment detection limit. For a qualitative measurement, X-ray diffraction (XRD; X-ray powder diffractogram) was used to characterize the biopolymeric concrete. The optimum waste content percentage with appropriate biopolymer concrete mixture ratio was identified for its possible commercial use.

  20. Woven glass fabric reinforced laminates based on polyolefin wastes: Thermal, mechanical and dynamic-mechanical properties

    NASA Astrophysics Data System (ADS)

    Russo, Pietro; Acierno, Domenico; Simeoli, Giorgio; Lopresto, Valentina

    2014-05-01

    Potentialities of polyolefin wastes in place of virgin polypropylene to produce composite laminates have been investigated. Plaques reinforced with a woven glass fabric were prepared by film-stacking technique and systematically analyzed in terms of thermal, mechanical and dynamic-mechanical properties. In case of PP matrices, the use of a typical compatibilizer to improve the adhesion at the interface has been considered. Thermal properties emphasized the chemical nature of plastic wastes. About mechanical properties, static tests showed an increase of flexural parameters for compatibilized systems due to the coupling effect between grafted maleic anhydride and silane groups on the surface of the glass fabric. These effects, maximized for composites based on car bumper wastes, is perfectly reflected in terms of storage modulus and damping ability of products as determined by single-cantilever bending dynamic tests.

  1. Rhenium Solubility in Borosilicate Nuclear Waste Glass: Implications for the Processing and Immobilization of Technetium-99

    SciTech Connect

    McCloy, John S.; Riley, Brian J.; Goel, Ashutosh; Liezers, Martin; Schweiger, Michael J.; Rodriguez, Carmen P.; Hrma, Pavel R.; Kim, Dong-Sang; Lukens, Wayne W.; Kruger, Albert A.

    2012-10-26

    The immobilization of 99Tc in a suitable host matrix has proved to be an arduous task for the researchers in nuclear waste community around the world. At the Hanford site in Washington State, the total amount of 99Tc in low-activity waste (LAW) is ~1300 kg and the current strategy is to immobilize the 99Tc in borosilicate glass with vitrification. In this context, the present article reports on the solubility/retention of rhenium, a nonradioactive surrogate for 99Tc, in a LAW borosilicate glass. Due to the radioactive nature of technetium, rhenium was chosen as a simulant because of the similarity between their ionic radii and other chemical aspects. The glasses containing Re (0 – 10,000 ppm by mass) were synthesized in vacuum-sealed quartz ampoules in order to minimize the loss of Re by volatilization during melting at 1000 °C. The rhenium was found to predominantly exist as Re (VII) in all the glasses as observed by X-ray absorption near-edge structure (XANES). The solubility of Re in borosilicate glasses was determined to be ~3000 ppm (by mass) with inductively coupled plasma-optical emission spectroscopy (ICP-OES). At higher rhenium concentrations, some additional material was retained in the glasses in the form of crystalline inclusions that were detected by X-ray diffraction (XRD) and laser ablation-ICP mass spectrometry (LA-ICP-MS). The implications of these results on the immobilization of 99Tc from radioactive wastes in borosilicate glasses have been discussed.

  2. Progress toward bridging from atomistic to continuum modeling to predict nuclear waste glass dissolution.

    SciTech Connect

    Zapol, Peter; Bourg, Ian; Criscenti, Louise Jacqueline; Steefel, Carl I.; Schultz, Peter Andrew

    2011-10-01

    This report summarizes research performed for the Nuclear Energy Advanced Modeling and Simulation (NEAMS) Subcontinuum and Upscaling Task. The work conducted focused on developing a roadmap to include molecular scale, mechanistic information in continuum-scale models of nuclear waste glass dissolution. This information is derived from molecular-scale modeling efforts that are validated through comparison with experimental data. In addition to developing a master plan to incorporate a subcontinuum mechanistic understanding of glass dissolution into continuum models, methods were developed to generate constitutive dissolution rate expressions from quantum calculations, force field models were selected to generate multicomponent glass structures and gel layers, classical molecular modeling was used to study diffusion through nanopores analogous to those in the interfacial gel layer, and a micro-continuum model (K{mu}C) was developed to study coupled diffusion and reaction at the glass-gel-solution interface.

  3. Glasses for immobilization of low- and intermediate-level radioactive waste

    NASA Astrophysics Data System (ADS)

    Laverov, N. P.; Omel'yanenko, B. I.; Yudintsev, S. V.; Stefanovsky, S. V.; Nikonov, B. S.

    2013-03-01

    Reprocessing of spent nuclear fuel (SNF) for recovery of fissionable elements is a precondition of long-term development of nuclear energetics. Solution of this problem is hindered by the production of a great amount of liquid waste; 99% of its volume is low- and intermediate-level radioactive waste (LILW). The volume of high-level radioactive waste (HLW), which is characterized by high heat release, does not exceed a fraction of a percent. Solubility of glasses at an elevated temperature makes them unfit for immobilization of HLW, the insulation of which is ensured only by mineral-like matrices. At the same time, glasses are a perfect matrix for LILW, which are distinguished by low heat release. The solubility of borosilicate glass at a low temperature is so low that even a glass with relatively low resistance enables them to retain safety of under-ground LILW depositories without additional engineering barriers. The optimal technology of liquid confinement is their concentration and immobilization in borosilicate glasses, which are disposed in shallow-seated geological repositories. The vitrification of 1 m3 liquid LILW with a salt concentration of ˜300 kg/m3 leaves behind only 0.2 m3 waste, that is, 4-6 times less than by bitumen impregnation and 10 times less than by cementation. Environmental and economic advantages of LILW vitrification result from (1) low solubility of the vitrified LILW in natural water; (2) significant reduction of LILW volume; (3) possibility to dispose the vitrified waste without additional engineering barriers under shallow conditions and in diverse geological media; (4) the strength of glass makes its transportation and storage possible; and finally (5) reliable longterm safety of repositories. When the composition of the glass matrix for LILW is being chosen, attention should be paid to the factors that ensure high technological and economic efficiency of vitrification. The study of vitrified LILW from the Kursk nuclear power plant

  4. Stabilization of arsenic- and barium-rich glass manufacturing waste

    SciTech Connect

    Fuessle, R.W.; Taylor, M.A.

    2000-03-01

    Effective solidification/stabilization (S/S) of arsenic- and barium-containing D004/D005 waste was accomplished by using a binder of cement with 40% class C fly ash and either ferrous sulfate or ferric sulfate as an additive. Addition of iron salts improves arsenic solidification/stabilization (S/S). Barium may be encapsulated within the stabilized matrix as barium sulfate. Recommended mole ratios for iron/arsenic and barium/sulfate are at least 6 and 1.2, respectively. A binder/waste ratio of 0.15 is volume efficient, but the mix design must be carefully controlled to achieve adequate S/S. In practice, the heterogeneity of waste and large-scale mix operations may preclude close control of reagent dosages, so a binder/waste ratio of 0.40 is preferable. Ferrous sulfate additive is preferable for arsenic S/S because it is effective over a wider range of mix designs and over a long-term curing period. Toxicity characteristic leaching procedure results degraded with long curing time for some mix designs with ferric sulfate additive.

  5. Method of making nanostructured glass-ceramic waste forms

    SciTech Connect

    Gao, Huizhen; Wang, Yifeng; Rodriguez, Mark A.; Bencoe, Denise N.

    2014-07-08

    A waste form for and a method of rendering hazardous materials less dangerous is disclosed that includes fixing the hazardous material in nanopores of a nanoporous material, reacting the trapped hazardous material to render it less volatile/soluble, and vitrifying the nanoporous material containing the less volatile/soluble hazardous material.

  6. Uncertainty analysis of the SWEPP PAN assay system for glass waste (content codes 440, 441 and 442)

    SciTech Connect

    Blackwood, L.G.; Harker, Y.D.; Meachum, T.R.; Yoon, W.Y.

    1996-10-01

    INEL is being used as a temporary storage facility for transuranic waste generated by the Nuclear Weapons program at the Rocky Flats Plant. Currently, there is a large effort in progress to prepare to ship this waste to WIPP. In order to meet the TRU Waste Characterization Quality Assurance Program Plan nondestructive assay compliance requirements and quality assurance objectives, it is necessary to determine the total uncertainty of the radioassay results produced by the Stored Waste Examination Pilot Plant (SWEPP) Passive Action Neutron (PAN) radioassay system. This paper discusses a modified statistical sampling and verification approach used to determine the total uncertainty of SWEPP PAN measurements for glass waste (content codes 440, 441, and 442) contained in 208 liter drums. In the modified statistical sampling and verification approach, the total performance of the SWEPP PAN nondestructive assay system for specifically selected waste conditions is simulated using computer models. A set of 100 cases covering the known conditions exhibited in glass waste was compiled using a combined statistical sampling and factorial experimental design approach. Parameter values assigned in each simulation were derived from reviews of approximately 100 real-time radiography video tapes of RFP glass waste drums, results from previous SWEPP PAN measurements on glass waste drums, and shipping data from RFP where the glass waste was generated. The data in the 100 selected cases form the multi-parameter input to the simulation model. The reported plutonium masses from the simulation model are compared with corresponding input masses. From these comparisons, the bias and total uncertainty associated with SWEPP PAN measurements on glass waste drums are estimated. The validity of the simulation approach is verified by comparing simulated output against results from calibration measurements using known plutonium sources and two glass waste calibration drums.

  7. Process for Converting Waste Glass Fiber into Value Added Products, Final Report

    SciTech Connect

    Hemmings, Raymond T.

    2005-12-31

    Nature of the Event: Technology demonstration. The project successfully met all of its technical objectives. Albacem has signed an exclusive licensing agreement with Vitro Minerals Inc., a specialty minerals company, to commercialize the Albacem technology (website: www.vitrominerals.com). Location: The basic research for the project was conducted in Peoria, Illinois, and Atlanta, Georgia, with third-party laboratory verification carried out in Ontario, Canada. Pilot-scale trials (multi-ton) were conducted at a facility in South Carolina. Full-scale manufacturing facilities have been designed and are scheduled for construction by Vitro Minerals during 2006 at a location in the Georgia, North Carolina, and South Carolina tri-state area. The Technology: This technology consists of a process to eliminate solid wastes generated at glass fiber manufacturing facilities by converting them to value-added materials (VCAS Pozzolans) suitable for use in cement and concrete applications. This technology will help divert up to 250,000 tpy of discarded glass fiber manufacturing wastes into beneficial use applications in the concrete construction industry. This technology can also be used for processing glass fiber waste materials reclaimed from monofills at manufacturing facilities. The addition of take-back materials and reclamation from landfills can help supply over 500,000 tpy of glass fiber waste for processing into value added products. In the Albacem process, waste glass fiber is ground to a fine powder that effectively functions as a reactive pozzolanic admixture for use in portland ce¬ment-based building materials and products, such as concrete, mortars, terrazzo, tile, and grouts. Because the waste fiber from the glass manufacturing industry is vitreous, clean, and low in iron and alkalis, the resulting pozzolan is white in color and highly consistent in chemical composition. This white pozzolan, termed VCAS Pozzolan (for Vitreous Calcium-Alumino-Silicate). is

  8. SENSITIVITY OF HANFORD IMMOBILIZED HIGH LEVEL WASTE (IHLW) GLASS MASS TO CHROMIUM & ALUMINUM PARTITIONING ASSUMPTIONS

    SciTech Connect

    CERTA, P.J.

    2004-06-07

    The strategy for the treatment of the Hanford Site tank wastes involves water and caustic washing of the tank waste sludges to reduce sludge mass and the corresponding mass of high-level waste (HLW) glass that will be generated by the Waste Treatment and Immobilization Plant (WTP). During fiscal year (FY) 2003 CH2M HILL Hanford Group, Inc. (CH2M HILL) developed revised water wash and caustic leach factors for chromium (RPP-10222) and aluminum (RPP-11079) to estimate the waste treatment behavior of the tank waste compositions. Subsequently, the U.S. Department of Energy, Office of River Protection (ORP) requested that CH2M HILL evaluate the potential impacts to the HLW glass mass due to these revised water wash and caustic leach factors. ORP plans to use the results of this study in conjunction with separate information regarding the process impacts of implementing oxidative leaching at the WTP to determine whether oxidative leaching is adequate to mitigate potential increases in HLW glass production or whether additional strategies are required. The purpose of this sensitivity study of immobilized HLW glass mass to chromium and aluminum partitioning assumptions was to: (1) Identify the impacts of the revised water wash and caustic leach factors for chromium and aluminum on the mass of HLW glass. (2) Understand the effect of oxidative leaching on the mass of HLW glass. (3) Identify the major influences for HLW glass mass and waste blending. (4) Characterize the degree of pretreatment (water washing, caustic leaching, and oxidative leaching) assumed for different source tanks. (5) Identify candidate tanks for opportunistic sampling and testing to confirm the inventory and better understand the behavior of chromium during retrieval, staging, and subsequent processing. The study concluded that: (1) Application of the revised chromium and aluminum wash and leach factors will increase the HLW glass mass by about 60 to 100 percent (using the relaxed glass properties model

  9. Low-temperature lithium diffusion in simulated high-level boroaluminosilicate nuclear waste glasses

    SciTech Connect

    Neeway, James J.; Kerisit, Sebastien N.; Gin, Stephane; Wang, Zhaoying; Zhu, Zihua; Ryan, Joseph V.

    2014-12-01

    Ion exchange is recognized as an integral, if underrepresented, mechanism influencing glass corrosion. However, due to the formation of various alteration layers in the presence of water, it is difficult to conclusively deconvolute the mechanisms of ion exchange from other processes occurring simultaneously during corrosion. In this work, an operationally inert non-aqueous solution was used as an alkali source material to isolate ion exchange and study the solid-state diffusion of lithium. Specifically, the experiments involved contacting glass coupons relevant to the immobilization of high-level nuclear waste, SON68 and CJ-6, which contained Li in natural isotope abundance, with a non-aqueous solution of 6LiCl dissolved in dimethyl sulfoxide at 90 °C for various time periods. The depth profiles of major elements in the glass coupons were measured using time-of-flight secondary ion mass spectrometry (ToF-SIMS). Lithium interdiffusion coefficients, DLi, were then calculated based on the measured depth profiles. The results indicate that the penetration of 6Li is rapid in both glasses with the simplified CJ-6 glass (D6Li ≈ 4.0-8.0 × 10-21 m2/s) exhibiting faster exchange than the more complex SON68 glass (DLi ≈ 2.0-4.0 × 10-21 m2/s). Additionally, sodium ions present in the glass were observed to participate in ion exchange reactions; however, different diffusion coefficients were necessary to fit the diffusion profiles of the two alkali ions. Implications of the diffusion coefficients obtained in the absence of alteration layers to the long-term performance of nuclear waste glasses in a geological repository system are also discussed.

  10. Ancient Glass: A Literature Search and its Role in Waste Management

    SciTech Connect

    Strachan, Denis M.; Pierce, Eric M.

    2010-07-01

    When developing a performance assessment model for the long-term disposal of immobilized low-activity waste (ILAW) glass, it is desirable to determine the durability of glass forms over very long periods of time. However, testing is limited to short time spans, so experiments are performed under conditions that accelerate the key geochemical processes that control weathering. Verification that models currently being used can reliably calculate the long term behavior ILAW glass is a key component of the overall PA strategy. Therefore, Pacific Northwest National Laboratory was contracted by Washington River Protection Solutions, LLC to evaluate alternative strategies that can be used for PA source term model validation. One viable alternative strategy is the use of independent experimental data from archaeological studies of ancient or natural glass contained in the literature. These results represent a potential independent experiment that date back to approximately 3600 years ago or 1600 before the current era (bce) in the case of ancient glass and 106 years or older in the case of natural glass. The results of this literature review suggest that additional experimental data may be needed before the result from archaeological studies can be used as a tool for model validation of glass weathering and more specifically disposal facility performance. This is largely because none of the existing data set contains all of the information required to conduct PA source term calculations. For example, in many cases the sediments surrounding the glass was not collected and analyzed; therefore having the data required to compare computer simulations of concentration flux is not possible. This type of information is important to understanding the element release profile from the glass to the surrounding environment and provides a metric that can be used to calibrate source term models. Although useful, the available literature sources do not contain the required information

  11. The liquidus temperature of nuclear waste glasses: an international Round-Robin Study

    SciTech Connect

    Riley, Brian J.; Hrma, Pavel R.; Vienna, John D.; Schweiger, Michael J.; Rodriguez, Carmen P.; Crum, Jarrod V.; Lang, Jesse B.; Marra, James C.; Johnson, Fabienne; Peeler, David K.; Leonelli, Cristina; Ferrari, Anna M.; Lancellotti, Isabella; Dussossoy, Jean-Lue A.; Hand, Russell J.; Schofield, James M.; Connelly, Andrew J.; Short, Rick; Harrison, Mike T.

    2012-12-01

    Ten institutions from five countries participated in a Round Robin study to contribute to the Precision and Bias section of an American Society for Testing and Materials standard procedure that Pacific Northwest National Laboratory (PNNL) is developing for measuring the liquidus temperature (TL) of radioactive and simulated waste glasses. In this study, three separate TL measurement methods were a gradient temperature (GT) method, a uniform temperature (UT) method, and a crystal fraction extrapolation (CF) method. Three different glasses were measured with a combination of these three methods. The TL values reported by different institutions are generally consistent and vary within a narrow range. The precision of a TL measurement was evaluated as ±10°C regardless of the method used for making the measurement. The Round Robin glasses were all previously studied at PNNL and included ARG-1 (Glass A), Zr-9 (Glass B), and AmCm2-19 (Glass C), with measured TL values spanning the temperature range ~960-1240°C. The three methods discussed here in more detail are the GT, UT, and CF methods. A best-case precision for TL has been obtained from the data, even though the data were not acquired for all three glasses using all three methods from each participating organization.

  12. Liquefaction and dechlorination of hydrothermally treated waste mixture containing plastics with glass powder.

    PubMed

    Sugano, Motoyuki; Shimizu, Takayuki; Komatsu, Akihiro; Kakuta, Yusuke; Hirano, Katsumi

    2011-03-15

    Additive effects of glass powder upon the product yields and chlorine distribution after liquefaction of hydrothermally pretreated mixed waste (HMW) are compared with liquefaction of HMW with any one of water, quartz sand, or glass powder plus water. As a result, addition of either water or quartz sand did not affect liquefaction and dechlorination of HMW. Further, water (5 g) addition did not enhance liquefaction and dechlorination of HMW with glass powder. On the other hand, after liquefaction of HMW with glass powder, the yields of chlorine in the gas and water insoluble constituents decreased and the chlorine yield in the water-soluble constituent increased significantly. Because sodium in glass powder dissolved in a small amount (0.5 g) of water resulted from dehydration of HMW during liquefaction. Further, hydrogen chloride derived from polyvinylchloride in HMW was neutralized by ion exchange between H(+) and Na(+) dissolved in a small amount of water forming NaCl in the Residue (water-soluble) constituent. Therefore, most of chlorine in HMW was removed easily by water extraction of the Residue constituent after liquefaction of HMW with glass powder. Further, upgrading of HMW into the oil constituent was enhanced due to inhibition of production of chlorine containing organic compounds. Accordingly, it was clarified that glass powder was the most effective additive for liquefaction and dechlorination of HMW.

  13. Application of glass-nonmetals of waste printed circuit boards to produce phenolic moulding compound.

    PubMed

    Guo, Jie; Rao, Qunli; Xu, Zhenming

    2008-05-01

    The aim of this study was to investigate the feasibility of using glass-nonmetals, a byproduct of recycling waste printed circuit boards (PCBs), to replace wood flour in production of phenolic moulding compound (PMC). Glass-nonmetals were attained by two-step crushing and corona electrostatic separating processes. Glass-nonmetals with particle size shorter than 0.07 mm were in the form of single fibers and resin powder, with the biggest portion (up to 34.6 wt%). Properties of PMC with glass-nonmetals (PMCGN) were compared with reference PMC and the national standard of PMC (PF2C3). When the adding content of glass-nonmetals was 40 wt%, PMCGN exhibited flexural strength of 82 MPa, notched impact strength of 2.4 kJ/m(2), heat deflection temperature of 175 degrees C, and dielectric strength of 4.8 MV/m, all of which met the national standard. Scanning electron microscopy (SEM) showed strong interfacial bonding between glass fibers and the phenolic resin. All the results showed that the use of glass-nonmetals as filler in PMC represented a promising method for resolving the environmental pollutions and reducing the cost of PMC, thus attaining both environmental and economic benefits.

  14. Exploration and Modeling of Structural changes in Waste Glass Under Corrosion

    SciTech Connect

    Pantano, Carlos; Ryan, Joseph; Strachan, Denis

    2013-11-10

    Vitrification is currently the world-wide treatment of choice for the disposition of high-level nuclear wastes. In glasses, radionuclides are atomistically bonded into the solid, resulting in a highly durable product, with borosilicate glasses exhibiting particularly excellent durability in water. Considering that waste glass is designed to retain the radionuclides within the waste form for long periods, it is important to understand the long-term stability of these materials when they react in the environment, especially in the presence of water. Based on a number of previous studies, there is general consensus regarding the mechanisms controlling the initial rate of nuclear waste glass dissolution. Agreement regarding the cause of the observed decrease in dissolution rate at extended times, however, has been elusive. Two general models have been proposed to explain this behavior, and it has been concluded that both concepts are valid and must be taken into account when considering the decrease in dissolution rate. Furthermore, other processes such as water diffusion, ion exchange, and precipitation of mineral phases onto the glass surface may occur in parallel with dissolution of the glass and can influence long-term performance. Our proposed research will address these issues through a combination of aqueous-phase dissolution/reaction experiments and probing of the resulting surface layers with state-of-the-art analytical methods. These methods include solid-state nuclear magnetic resonance (SSNMR) and time-of-flight secondary ion mass spectrometry (TOF-SIMS). The resulting datasets will then be coupled with computational chemistry and reaction-rate modeling to address the most persistent uncertainties in the understanding of glass corrosion, which indeed have limited the performance of the best corrosion models to date. With an improved understanding of corrosion mechanisms, models can be developed and improved that, while still conservative, take advantage of

  15. The recycling of comminuted glass-fiber-reinforced resin from electronic waste.

    PubMed

    Duan, Huabo; Jia, Weifeng; Li, Jinhui

    2010-05-01

    The reuse of comminuted glass-fiber-reinforced resin with various granularities gathered from printed circuit manufacturing residues was investigated. As fillers, these residues were converted into polymeric composite board by an extrusion and injection process using polypropylene as a bonding agent. The mechanical properties of the reproduced composite board were examined by considering the effects of mass fraction and glass-fiber distribution. Interfacial-layer micrograph analysis of the composite material fracture surface was used to study the fiber reinforcement mechanism. Results showed that using comminuted glass-fiber-reinforced resin as a filler material greatly enhanced the performance properties of the composite board. Although the length and diameter of filler varied, these variations had no appreciable effect on the mechanical properties of the processed board. Maximum values of 48.30 MPa for flexural strength, 31.34 MPa for tensile strength, and 31.34 J/m for impact strength were achieved from a composite board containing mass fractions of 30, 10, and 20% glass-fiber-reinforced resin waste, respectively. It was found that the maximum amount of recyclate that could be added to a composite board was 30% of weight. Beyond these percentages, the materials blend became unmanageable and the mixture less amenable to impregnation with fiber. Presented studies indicated that comminuted glass-fiber-reinforced resin waste-filled polypropylene composites are promising candidates for structural applications where high stiffness and fracture resistance are required.

  16. Toward Understanding the Effect of Low-Activity Waste Glass Composition on Sulfur Solubility

    SciTech Connect

    Vienna, John D.; Kim, Dong-Sang; Muller, Isabelle S.; Piepel, Gregory F.; Kruger, Albert A.

    2014-10-01

    The concentration of sulfur in nuclear waste glass melter feed must be maintained below the point where salt accumulates on the melt surface. The allowable concentrations may range from 0.37 to over 2.05 weight percent (of SO3 on a calcined oxide basis). If the amount of sulfur exceeds its tolerance level a molten salt will accumulate and upset melter operations and potentially shorten melter useful life. Therefore relatively conservative limits have been placed on sulfur loading in melter feed which in-turn significantly impacts the amount of glass that will be produced, in particular at the Hanford site. Crucible-scale sulfur solubility data and scaled melter sulfur tolerance data have been collected on simulated Hanford waste glasses over the last 15 years. These data were compiled and analyzed. A model was developed to predict the solubility of SO3 in glass based on 312 individual glass compositions. This model was shown to well represent the data, accounting for over 80% of the variation in data and was well validated. The model was also found to accurately predict the tolerance for sulfur in melter feed based on 19 scaled melter tests. The model is appropriate for control of waste glass processing which includes uncertainty quantification. The model also gives quantitative estimates of component concentration effects on sulfur solubility. The components that most increase sulfur solubility are Li2O > V2O5 ≈ TiO2 < CaO < P2O5 ≈ ZnO. The components that most decrease sulfur solubility are Cl > Cr2O3 > SiO2 ≈ ZrO2 > Al2O3.

  17. Recent studies related to head-end fuel processing at the Hanford PUREX plant

    SciTech Connect

    Swanson, J.L.

    1988-08-01

    This report presents the results of studies addressing several problems in the head-end processing (decladding, metathesis, and core dissolution) of N Reactor fuel elements in the Hanford PUREX plant. These studies were conducted over 2 years: FY 1986 and FY 1987. The studies were divided into three major areas: 1) differences in head-end behavior of fuels having different histories, 2) suppression of /sup 106/Ru volatilization when the ammonia scrubber solution resulting from decladding is decontaminated by distillation prior to being discharged, and 3) suitability of flocculating agents for lowering the amount of transuranic (TRU) element-containing solids that accompany the decladding solution to waste. 16 refs., 43 figs.

  18. Materials for Tc Capture to Increase Tc Retention in Glass Waste Form

    SciTech Connect

    Luksic, Steven A.; Hrma, Pavel R.; Kruger, Albert A.

    2016-04-01

    99Technetium is a long-lived fission product found in the tank waste at the Hanford site in Washington State. In its heptavalent species, it is volatile at the temperatures used in Hanford Tank Waste Treatment and Immobilization Plant vitrification melters, and thus is challenging to incorporate into waste glass. In order to decrease volatility and thereby increase retention, technetium can be converted into more thermally stable species. Several mineral phases, such as spinel, are able to incorporate tetravalent technetium in a chemically durable and thermally stable lattice, and these hosts may promote the decreased volatility that is desired. In order to be usefully implemented, there must be a synthetic rout to these phases that is compatible with both technetium chemistry and current Hanford Tank Waste Treatment and Immobilization Plant design. Synthetic routes for spinel and other potential host phases are examined.

  19. EM-21 HIGHER WASTE LOADING GLASSES FOR ENHANCED DOE HIGH-LEVEL WASTE MELTER THROUGHPUT STUDIES - 10194

    SciTech Connect

    Raszewski, F.; Peeler, D.; Edwards, T.

    2009-11-18

    Supplemental validation data has been generated that will be used to determine the applicability of the current Defense Waste Processing Facility (DWPF) liquidus temperature (T{sub L}) model to expanded DWPF glass regions of interest based on higher waste loadings. For those study glasses which had very close compositional overlap with the model development and/or model validation ranges (except TiO{sub 2} and MgO concentrations), there was very little difference in the predicted and measured TL values, even though the TiO{sub 2} contents were above the 2 wt% upper limit. The results indicate that the current T{sub L} model is applicable in these compositional regions. As the compositional overlap between the model validation ranges diverged from the target glass compositions, the T{sub L} data suggest that the model under-predicted the measured values. These discrepancies imply that there are individual oxides or their combinations that were outside of the model development and/or validation range over which the model was previously assessed. These oxides include B{sub 2}O{sub 3}, SiO{sub 2}, MnO, TiO{sub 2} and/or their combinations. More data is required to fill in these anticipated DWPF compositional regions so that the model coefficients could be refit to account for these differences.

  20. PUREX/UO{sub 3} facilities deactivation lessons learned history

    SciTech Connect

    Hamrick, D.G.; Gerber, M.S.

    1995-01-01

    The Plutonium-Uranium Extraction (PUREX) Facility operated from 1956-1972, from 1983-1988, and briefly during 1989-1990 to produce for national defense at the Hanford Site in Washington State. The Uranium Trioxide (UO{sub 3}) Facility operated at the Hanford Site from 1952-1972, 1984-1988, and briefly in 1993. Both plants were ordered to permanent shutdown by the U.S. Department of Energy (DOE) in December 1992, thus initiating their deactivation phase. Deactivation is that portion of a facility`s life cycle that occurs between operations and final decontamination and decommissioning (D&D). This document details the history of events, and the lessons learned, from the time of the PUREX Stabilization Campaign in 1989-1990, through the end of the first full fiscal year (FY) of the deactivation project (September 30, 1994).

  1. Characterization of high level nuclear waste glass samples following extended melter idling

    SciTech Connect

    Fox, Kevin M.; Peeler, David K.; Kruger, Albert A.

    2015-06-16

    The Savannah River Site Defense Waste Processing Facility (DWPF) melter was recently idled with glass remaining in the melt pool and riser for approximately three months. This situation presented a unique opportunity to collect and analyze glass samples since outages of this duration are uncommon. The objective of this study was to obtain insight into the potential for crystal formation in the glass resulting from an extended idling period. The results will be used to support development of a crystal-tolerant approach for operation of the high-level waste melter at the Hanford Tank Waste Treatment and Immobilization Plant (WTP). Two glass pour stream samples were collected from DWPF when the melter was restarted after idling for three months. The samples did not contain crystallization that was detectible by X-ray diffraction. Electron microscopy identified occasional spinel and noble metal crystals of no practical significance. Occasional platinum particles were observed by microscopy as an artifact of the sample collection method. Reduction/oxidation measurements showed that the pour stream glasses were fully oxidized, which was expected after the extended idling period. Chemical analysis of the pour stream glasses revealed slight differences in the concentrations of some oxides relative to analyses of the melter feed composition prior to the idling period. While these differences may be within the analytical error of the laboratories, the trends indicate that there may have been some amount of volatility associated with some of the glass components, and that there may have been interaction of the glass with the refractory components of the melter. These changes in composition, although small, can be attributed to the idling of the melter for an extended period. The changes in glass composition resulted in a 70-100 °C increase in the predicted spinel liquidus temperature (TL) for the pour stream glass samples relative to the analysis of the melter feed prior to

  2. Kinetic model for quartz and spinel dissolution during melting of high-level-waste glass batch

    SciTech Connect

    Pokorny, Richard; Rice, Jarrett A.; Crum, Jarrod V.; Schweiger, Michael J.; Hrma, Pavel R.

    2013-07-24

    The dissolution of quartz particles and the growth and dissolution of crystalline phases during the conversion of batch to glass potentially affects both the glass melting process and product quality. Crystals of spinel exiting the cold cap to molten glass below can be troublesome during the vitrification of iron-containing high-level wastes. To estimate the distribution of quartz and spinel fractions within the cold cap, we used kinetic models that relate fractions of these phases to temperature and heating rate. Fitting the model equations to data showed that the heating rate, apart from affecting quartz and spinel behavior directly, also affects them indirectly via concurrent processes, such as the formation and motion of bubbles. Because of these indirect effects, it was necessary to allow one kinetic parameter (the pre-exponential factor) to vary with the heating rate. The resulting kinetic equations are sufficiently simple for the detailed modeling of batch-to-glass conversion as it occurs in glass melters. The estimated fractions and sizes of quartz and spinel particles as they leave the cold cap, determined in this study, will provide the source terms needed for modeling the behavior of these solid particles within the flow of molten glass in the melter.

  3. Silicate Based Glass Formulations for Immobilization of U.S. Defense Wastes Using Cold Crucible Induction Melters

    SciTech Connect

    Smith, Gary L.; Kim, Dong-Sang; Schweiger, Michael J.; Marra, James C.; Lang, Jesse B.; Crum, Jarrod V.; Crawford, Charles L.; Vienna, John D.

    2014-05-22

    The cold crucible induction melter (CCIM) is an alternative technology to the currently deployed liquid-fed, ceramic-lined, Joule-heated melter for immobilizing of U.S. tank waste generated from defense related reprocessing. In order to accurately evaluate the potential benefits of deploying a CCIM, glasses must be developed specifically for that melting technology. Related glass formulation efforts have been conducted since the 1990s including a recent study that is first documented in this report. The purpose of this report is to summarize the silicate base glass formulation efforts for CCIM testing of U.S. tank wastes. Summaries of phosphate based glass formulation and phosphate and silicate based CCIM demonstration tests are reported separately (Day and Ray 2013 and Marra 2013, respectively). Combined these three reports summarize the current state of knowledge related to waste form development and process testing of CCIM technology for U.S. tank wastes.

  4. Estimates of radionuclide release from glass waste forms in a tuff repository and the effects on regulatory compliance

    SciTech Connect

    Aines, R.D.

    1986-04-01

    This paper discusses preliminary estimates of the release of radionuclides from waste packages containing glass-based waste forms under the expected conditions at Yucca Mountain. These estimates can be used to evaluate the contribution of waste package performance toward meeting repository regulatory restrictions on radionuclide release. Glass waste will be held in double stainless steel canisters. After failure of the container sometime after the 300 to 1000 year containment period, the open headspace in these cans will provide the only area where standing water can accumulate and react with the glass. A maximum release rate of 0.177 g/m{sup 2} x year or 1.3 grams per year was obtained. Normalized loss of 1.3 grams per year corresponds to 0.08 parts in 100,000 per year of the 1660 kg reference weight of DWPF glass.

  5. Radiation damage of a glass-bonded zeolite waste form using ion irradiation.

    SciTech Connect

    Allen, T. R.; Storey, B. G.

    1997-12-05

    Glass-bonded zeolite is being considered as a candidate ceramic waste form for storing radioactive isotopes separated from spent nuclear fuel in the electrorefining process. To determine the stability of glass-bonded zeolite under irradiation, transmission electron microscope samples were irradiated using high energy helium, lead, and krypton. The major crystalline phase of the waste form, which retains alkaline and alkaline earth fission products, loses its long range order under both helium and krypton irradiation. The dose at which the long range crystalline structure is lost is about 0.4 dpa for helium and 0.1 dpa for krypton. Because the damage from lead is localized in such a small region of the sample, damage could not be recognized even at a peak damage of 50 dpa. Because the crystalline phase loses its long range structure due to irradiation, the effect on retention capacity needs to be further evaluated.

  6. Flowsheet for shear/leach processing of N Reactor fuel at PUREX

    SciTech Connect

    Enghusen, M.B.

    1995-04-13

    This document was originally prepared to support the restart of the PUREX plant using a new Shear/Leach head end process. However, the PUREX facility was shutdown and processing of the remaining N Reactor fuel is no longer considered an alternative for fuel disposition. This document is being issued for reference only to document the activities which were investigated to incorporate the shear/leach process in the PUREX plant.

  7. Tc and Re Behavior in Borosilicate Waste Glass Vapor HydrationTests

    SciTech Connect

    McKeown, David A.; Buechele, Andrew C.; Lukens, Wayne W.; Shuh,David K.; Pegg, Ian L.

    2006-11-01

    Technetium (Tc), found in nuclear waste, is of particularconcern with regard to long-term waste storage because of its longhalf-life and high mobility in the environment. One method ofstabilization of such waste is through vitrification to produce a durableborosilicate glass matrix. The fate of Tc under hydrothermal conditionsin the Vapor Hydration Test (VHT) was studied to assess and possiblypredict the long-term rate of release of Tc from borosilicate wasteglass. For comparison, the fate of rhenium (Re), the preferrednon-radioactive surrogate for Tc, was similarly studied. X-ray absorptionspectroscopy (XAS) and scanning electron microscopy (SEM) measurementswere made on each original borosilicate glass and the correspondingsample after the VHT. Tc K-edge XAS indicates that, despite starting withdifferent Tc(IV) and Tc(VII) distributions in each glass, bothcorresponding VHT samples contain 100 percent Tc(IV). The Tc reductionwithin the VHT samples may be driven by simultaneous oxygen depletionfrom corrosion of the surrounding stainless steel vessel. From SEManalyses, both of the Tc-containing VHT samples show complete alterationof the original glass, significant Tc enrichment near the sample surface,and nearly complete depletion of Tc toward the sample center. XASindicates Tc(IV)O6 octahedra, possibly within gel-like amorphoussilicates in both VHT samples, where Tc-Tc correlations are observed inthe higher Tc-content VHT sample. Re LII-edge XAS and SEM indicate quitedifferent behavior for Re under VHT conditions. Re oxidation stateappears to be invariant with respect to the VHT treatment, whereperrhenate (Re(VII)) species are dominant in all Re-containing samplesinvestigated; Re2O7 concentrations are low NEAR the sample surface andincrease to approach the concentration of the un-reacted glass toward thesample center.

  8. The effect of high-level waste glass composition on spinel liquidus temperature

    SciTech Connect

    Kruger, A. A.; Riley, Brian J.; Crum, Jarrod V.; Hrma, Pavel; Matyas, Josef

    2012-11-15

    Spinel crystals precipitate in high-level waste glasses containing Fe, Cr, Ni, Mn, Zn, and Ru. The liquidus temperature (T{sub L}d) of spinel as the primary crystallization phase is a function of glass composition, and the spinel solubility (c{sub o}) is a function of both glass composition and temperature (T). Previously reported models of T{sub L} as a function of composition are based on T{sub L} measured directly, which requires laborious experimental procedures. Viewing the curve of c{sub o} versus T as the liquidus line allows a significant broadening of the composition region for model fitting. This paper estimates T{sub L} as a function of composition based on c{sub o} data obtained with the X-ray diffraction technique.

  9. The effect of high-level waste glass composition on spinel liquidus temperature

    SciTech Connect

    Hrma, Pavel R.; Riley, Brian J.; Crum, Jarrod V.; Matyas, Josef

    2014-01-15

    Spinel crystals precipitate in high-level waste glasses containing Fe, Cr, Ni , Mn, Zn, and Ru. The liquidus temperature (TL) of spinel as the primary crystallization phase is a function of glass composition and the spinel solubility (c0) is a function of both glass composition and temperature (T). Previously reported models of TL as a function of composition are based on TL measured directly, which requires laborious experimental procedures. Viewing the curve of c0 versus T as the liquidus line allows a significant broadening of the composition region for model fitting. This paper estimates TL as a function of composition based on c0 data obtained with the X-ray diffraction technique.

  10. Fluorescent Lamp Glass Waste Incorporation into Clay Ceramic: A Perfect Solution

    NASA Astrophysics Data System (ADS)

    Morais, Alline Sardinha Cordeiro; Vieira, Carlos Maurício Fontes; Rodriguez, Rubén Jesus Sanchez; Monteiro, Sergio Neves; Candido, Veronica Scarpini; Ferreira, Carlos Luiz

    2016-09-01

    The mandatory use of fluorescent lamps as part of a Brazilian energy-saving program generates a huge number of spent fluorescent lamps (SFLs). After operational life, SFLs cannot be disposed as common garbage owing to mercury and lead contamination. Recycling methods separate contaminated glass tubes and promote cleaning for reuse. In this work, glass from decontaminated SFLs was incorporated into clay ceramics, not only as an environmental solution for such glass wastes and clay mining reduction but also due to technical and economical advantages. Up to 30 wt.% of incorporation, a significant improvement in fired ceramic flexural strength and a decrease in water absorption was observed. A prospective analysis showed clay ceramic incorporation as an environmentally correct and technical alternative for recycling the enormous amount of SFLs disposed of in Brazil. This could also be a solution for other world clay ceramic producers, such as US, China and some European countries.

  11. A new Energy Saving method of manufacturing ceramic products from waste glass

    SciTech Connect

    Haun Labs

    2002-07-05

    This final report summarizes the activities of the DOE Inventions and Innovations sponsored project, ''A New Energy Saving Method of Manufacturing Ceramic Products from Waste Glass.'' The project involved an innovative method of lowering energy costs of manufacturing ceramic products by substituting traditional raw materials with waste glass. The processing method is based on sintering of glass powder at {approx}750 C to produce products which traditionally require firing temperatures of >1200 C, or glass-melting temperatures >1500 C. The key to the new method is the elimination of previous processing problems, which have greatly limited the use of recycled glass as a ceramic raw material. The technology is aligned with the DOE-OIT Glass Industry Vision and Roadmap, and offers significant energy savings and environmental benefits compared to current technologies. A U.S. patent (No. 6,340,650) covering the technology was issued on January 22, 2002. An international PCT Patent Application is pending with designations made for all PCT regions and countries. The goal of the project was to provide the basis for the design and construction of an energy-efficient manufacturing plant that can convert large volumes of waste glass into high-quality ceramic tile. The main objectives of the project were to complete process development and optimization; construct and test prototype samples; and conduct market analysis and commercialization planning. Two types of ceramic tile products were targeted by the project. The first type was developed during the first year (Phase I) to have a glazed-like finish for applications where slip resistance is not critical, such as wall tile. The processing method optimized in Phase I produces a glossy surface with a translucent appearance, without the extra glazing steps required in traditional tile manufacturing. The second type of product was developed during the second year (Phase II). This product was designed to have an unglazed appearance

  12. Fabrication, characterization, and evaluation of a fully radioactive glass using commercial nuclear waste from the West Valley Demonstration Project

    SciTech Connect

    Olson, K.M.; Elliott, M.L.; Shade, J.W.; Smith, H.D.

    1991-05-01

    There were two objectives in performing this work. The first was to fabricate a glass containing high-level waste produced at West Valley Nuclear Services (WVNS) during reprocessing of spent commercial nuclear fuel. The second was to compare composition and behavior of the glass with West Valley's reference high-level waste glass, Approved Test Material-10 (ATM-10). A single melt of fully radioactive West Valley glass, batched and processed as similarly as possible to ATM-10, was produced by the Materials Characterization Center (MCC) at Pacific Northwest Laboratory (PNL). The resulting glass, West Valley Sludge Glass-1 (WVSG-1), was chemically analyzed and submitted to a limited number of leach tests. 2 refs., 7 figs., 2 tabs.

  13. Sintered glass ceramic composites from vitrified municipal solid waste bottom ashes.

    PubMed

    Aloisi, Mirko; Karamanov, Alexander; Taglieri, Giuliana; Ferrante, Fabiola; Pelino, Mario

    2006-09-01

    A glass ceramic composite was obtained by sinter-crystallisation of vitrified municipal solid waste bottom ashes with the addition of various percentages of alumina waste. The sintering was investigated by differential dilatometry and the crystallisation of the glass particles by differential thermal analysis. The crystalline phases produced by the thermal treatment were identified by X-ray diffraction analysis. The sintering process was found to be affected by the alumina addition and inhibited by the beginning of the crystal-phase precipitation. Scanning electron microscopy was performed on the fractured sintered samples to observe the effect of the sintering. Young's modulus and the mechanical strength of the sintered glass ceramic and composites were determined at different heating rates. The application of high heating rate and the addition of alumina powder improved the mechanical properties. Compared to the sintered glass ceramic without additives, the bending strength and the Young's modulus obtained at 20 degrees C/min, increased by about 20% and 30%, respectively.

  14. ⁹⁵Mo NMR Study of Crystallization in Model Nuclear Waste Glasses

    SciTech Connect

    Kroeker, Scott; Farnan, Ian E.; Schuller, Sophie; Advocat, Thierry

    2009-04-01

    ⁹⁵Mo magic-angle spinning nuclear magnetic resonance (MAS NMR) spectroscopy is surprisingly sensitive to the local environment of tetrahedral molybdate species. A series of compounds related to expected crystallization products in nuclear waste glasses are probed to calibrate their spectral characteristics. Glasses formed with fast and slow quenching show a glassy peak corresponding to tetrahedral molybdate species. With slow quenching, a prominent sharp peak is observed, representing crystallinity. In sodium-borosilicate glasses with 2.5 mol% MoO3, the sharp peak corresponds to pure crystalline sodium molybdate. Cesium-sodium and lithium-sodium borosilicate glasses with Mo show crystalline peaks as well, and suggest that NMR may potentially be used to characterize mixed-cation molydates and more complex phase assemblages. While precise quantification of Mo in different phases is likely to be timeconsuming, reasonable estimates can be obtained routinely, making ⁹⁵Mo MAS NMR a useful tool for investigating phase separation and crystallization in model nuclear waste materials.

  15. Exploring high-strength glass-ceramic materials for upcycling of industrial wastes

    NASA Astrophysics Data System (ADS)

    Back, Gu-Seul; Park, Hyun Seo; Seo, Sung Mo; Jung, Woo-Gwang

    2015-11-01

    To promote the recycling of industrial waste and to develop value-added products using these resources, the possibility of manufacturing glass-ceramic materials of SiO2-CaO-Al2O3 system has been investigated by various heat treatment processes. Glass-ceramic materials with six different chemical compositions were prepared using steel industry slags and power plant waste by melting, casting and heat treatment. The X-ray diffraction results indicated that diopside and anorthite were the primary phases in the samples. The anorthite phase was formed in SiO2-rich material (at least 43 wt%). In CaO-rich material, the gehlenite phase was formed. By the differential scanning calorimetry analyses, it was found that the glass transition point was in the range of 973-1023 K, and the crystallization temperature was in the range of 1123-1223 K. The crystallization temperature increased as the content of Fe2O3 decreased. By the multi-step heat treatment process, the formation of the anorthite phase was enhanced. Using FactSage, the ratio of various phases was calculated as a function of temperature. The viscosities and the latent heats for the samples with various compositions were also calculated by FactSage. The optimal compositions for glass-ceramics materials were discussed in terms of their compressive strength, and micro-hardness.

  16. Powder XRD, SEM, and Multinuclear MAS-NMR Investigations of the Interactions Between Glass and Crystalline Phases of Li, Na, or K Ceramic Waste Forms

    SciTech Connect

    Lambregts, Marsha J.; Frank, Steve M.

    2005-08-01

    Interactions between the glass and crystalline phases of ceramic waste forms were investigated via powder X-ray diffraction, scanning electron microscopy, and Si-29, Al-27, Na-23, Li-7, and Cl-35 magic angle spinning nuclear magnetic resonance spectroscopy. LiCl, NaCl, or KCl waste form samples were made with or without glass. The waste forms containing glass consist of sodalite and glass phases with minor amounts of nepheline. Samples without glass form varying amounts of sodalite and nepheline. The glass frit, intended to bind the zeolite particles together, changes in composition, showing marked increases in aluminum and alkali content.

  17. Chemical durability and structural analysis of PbO-B2O3 glasses and testing for simulated radioactive wastes

    NASA Astrophysics Data System (ADS)

    Erdogan, Cem; Bengisu, Murat; Erenturk, Sema Akyil

    2014-02-01

    Lead borate based glass formulations with high chemical durability and lower melting temperatures compared to the currently used glasses were developed as candidates for the vitrification of radioactive waste. Properties including chemical durability, glass transformation temperature, and melting temperature were analyzed. The chemical durability of PbO-B2O3 glasses with PbO contents ranging from 30 to 80 mol% was determined. An average dissolution rate of 0.2 g m-2 day-1 was obtained for the composition 80PbOṡ20B2O3. These glasses were studied under simulation conditions and showed good potential as a vitrification matrix for radioactive waste management. Clear vitrified waste products containing up to 30 mol% SrO and 25 mol% Cs2O could be obtained. Leaching rates are about hundred times higher in low PbO glasses compared to high PbO glasses. These results are encouraging since they open up new horizons in the development of low melting temperature lead borate glass for waste immobilization applications.

  18. An investigation of waste glass-based geopolymers supplemented with alumina

    NASA Astrophysics Data System (ADS)

    Christiansen, Mary U.

    An increased consideration of sustainability throughout society has resulted in a surge of research investigating sustainable alternatives to existing construction materials. A new binder system, called a geopolymer, is being investigated to supplement ordinary portland cement (OPC) concrete, which has come under scrutiny because of the CO2 emissions inherent in its production. Geopolymers are produced from the alkali activation of a powdered aluminosilicate source by an alkaline solution, which results in a dense three-dimensional matrix of tetrahedrally linked aluminosilicates. Geopolymers have shown great potential as a building construction material, offering similar mechanical and durability properties to OPC. Additionally, geopolymers have the added value of a considerably smaller carbon footprint than OPC. This research considered the compressive strength, microstructure and composition of geopolymers made from two types of waste glass with varying aluminum contents. Waste glass shows great potential for mainstream use in geopolymers due to its chemical and physical homogeneity as well as its high content of amorphous silica, which could eliminate the need for sodium silicate. However, the lack of aluminum is thought to negatively affect the mechanical performance and alkali stability of the geopolymer system. 39 Mortars were designed using various combinations of glass and metakaolin or fly ash to supplement the aluminum in the system. Mortar made from the high-Al glass (12% Al2O3) reached over 10,000 psi at six months. Mortar made from the low-Al glass (<1% Al2O3) did not perform as well and remained sticky even after several weeks of curing, most likely due to the lack of Al which is believed to cause hardening in geopolymers. A moderate metakaolin replacement (25-38% by mass) was found to positively affect the compressive strength of mortars made with either type of glass. Though the microstructure of the mortar was quite indicative of mechanical

  19. Conversion of Nuclear Waste into Nuclear Waste Glass: Experimental Investigation and Mathematical Modeling

    SciTech Connect

    Hrma, Pavel

    2014-12-18

    The melter feed, slurry, or calcine charged on the top of a pool of molten glass forms a floating layer of reacting material called the cold cap. Between the cold-cap top, which is covered with boiling slurry, and its bottom, where bubbles separate it from molten glass, the temperature changes by up to 1000 K. The processes that occur over this temperature interval within the cold cap include liberation of gases, conduction and consumption of heat, dissolution of quartz particles, formation and dissolution of intermediate crystalline phases, and generation of foam and gas cavities. These processes have been investigated using thermal analyses, optical and electronic microscopies, x-ray diffraction, as well as other techniques. Properties of the reacting feed, such as heat conductivity and density, were measured as functions of temperature. Investigating the structure of quenched cold caps produced in a laboratory-scale melter complemented the crucible studies. The cold cap consists of two main layers. The top layer contains solid particles dissolving in the glass-forming melt and open pores through which gases are escaping. The bottom layer contains bubbly melt or foam where bubbles coalesce into larger cavities that move sideways and release the gas to the atmosphere. The feed-to-glass conversion became sufficiently understood for representing the cold-cap processes via mathematical models. These models, which comprise heat transfer, mass transfer, and reaction kinetics models, have been developed with the final goal to relate feed parameters to the rate of glass melting.

  20. Toward understanding the effect of low-activity waste glass composition on sulfur solubility

    DOE PAGES

    Vienna, John D.; Kim, Dong -Sang; Muller, Isabelle S.; ...

    2014-07-24

    The concentration of sulfur in nuclear waste glass melter feed must be maintained below the point where salt accumulates on the melt surface. The allowable concentrations may range from 0.37 to over 2.05 weight percent (of SO3 on a calcined oxide basis) depending on the composition of the melter feed and processing conditions. If the amount of sulfur exceeds the melt tolerance level, a molten salt will accumulate, which may upset melter operations and potentially shorten the useful life of the melter. At the Hanford site, relatively conservative limits have been placed on sulfur loading in melter feed, which inmore » turn significantly increases the amount of glass that will be produced. Crucible-scale sulfur solubility data and scaled melter sulfur tolerance data have been collected on simulated Hanford waste glasses over the last 15 years. These data were compiled and analyzed. A model was developed to predict the solubility of SO3 in glass based on 252 simulated Hanford low-activity waste (LAW) glass compositions. This model represents the data well, accounting for over 85% of the variation in data, and was well validated. The model was also found to accurately predict the tolerance for sulfur in melter feed for 13 scaled melter tests of simulated LAW glasses. The model can be used to help estimate glass volumes and make informed decisions on process options. The model also gives quantitative estimates of component concentration effects on sulfur solubility. The components that most increase sulfur solubility are Li2O > V2O5> CaO ≈ P2O5 > Na2O ≈ B2O3 > K2O. The components that most decrease sulfur solubility are Cl > Cr2O3 > Al2O3 > ZrO2 ≈ SnO2 > Others ≈ SiO2. As a result, the order of component effects is similar to previous literature data, in most cases.« less

  1. Toward understanding the effect of low-activity waste glass composition on sulfur solubility

    SciTech Connect

    Vienna, John D.; Kim, Dong -Sang; Muller, Isabelle S.; Piepel, Greg F.; Kruger, Albert A.; Jantzen, C.

    2014-07-24

    The concentration of sulfur in nuclear waste glass melter feed must be maintained below the point where salt accumulates on the melt surface. The allowable concentrations may range from 0.37 to over 2.05 weight percent (of SO3 on a calcined oxide basis) depending on the composition of the melter feed and processing conditions. If the amount of sulfur exceeds the melt tolerance level, a molten salt will accumulate, which may upset melter operations and potentially shorten the useful life of the melter. At the Hanford site, relatively conservative limits have been placed on sulfur loading in melter feed, which in turn significantly increases the amount of glass that will be produced. Crucible-scale sulfur solubility data and scaled melter sulfur tolerance data have been collected on simulated Hanford waste glasses over the last 15 years. These data were compiled and analyzed. A model was developed to predict the solubility of SO3 in glass based on 252 simulated Hanford low-activity waste (LAW) glass compositions. This model represents the data well, accounting for over 85% of the variation in data, and was well validated. The model was also found to accurately predict the tolerance for sulfur in melter feed for 13 scaled melter tests of simulated LAW glasses. The model can be used to help estimate glass volumes and make informed decisions on process options. The model also gives quantitative estimates of component concentration effects on sulfur solubility. The components that most increase sulfur solubility are Li2O > V2O5> CaO ≈ P2O5 > Na2O ≈ B2O3 > K2O. The components that most decrease sulfur solubility are Cl > Cr2O3 > Al2O3 > ZrO2 ≈ SnO2 > Others ≈ SiO2. As a result, the order of component effects is similar to previous literature data, in most cases.

  2. Agricultural wastes as a resource of raw materials for developing low-dielectric glass-ceramics

    NASA Astrophysics Data System (ADS)

    Danewalia, Satwinder Singh; Sharma, Gaurav; Thakur, Samita; Singh, K.

    2016-04-01

    Agricultural waste ashes are used as resource materials to synthesize new glass and glass-ceramics. The as-prepared materials are characterized using various techniques for their structural and dielectric properties to check their suitability in microelectronic applications. Sugarcane leaves ash exhibits higher content of alkali metal oxides than rice husk ash, which reduces the melting point of the components due to eutectic reactions. The addition of sugarcane leaves ash in rice husk ash promotes the glass formation. Additionally, it prevents the cristobalite phase formation. These materials are inherently porous, which is responsible for low dielectric permittivity i.e. 9 to 40. The presence of less ordered augite phase enhances the dielectric permittivity as compared to cristobalite and tridymite phases. The present glass-ceramics exhibit lower losses than similar materials synthesized using conventional minerals. The dielectric permittivity is independent to a wide range of temperature and frequency. The glass-ceramics developed with adequately devitrified phases can be used in microelectronic devices and other dielectric applications.

  3. Agricultural wastes as a resource of raw materials for developing low-dielectric glass-ceramics

    PubMed Central

    Danewalia, Satwinder Singh; Sharma, Gaurav; Thakur, Samita; Singh, K.

    2016-01-01

    Agricultural waste ashes are used as resource materials to synthesize new glass and glass-ceramics. The as-prepared materials are characterized using various techniques for their structural and dielectric properties to check their suitability in microelectronic applications. Sugarcane leaves ash exhibits higher content of alkali metal oxides than rice husk ash, which reduces the melting point of the components due to eutectic reactions. The addition of sugarcane leaves ash in rice husk ash promotes the glass formation. Additionally, it prevents the cristobalite phase formation. These materials are inherently porous, which is responsible for low dielectric permittivity i.e. 9 to 40. The presence of less ordered augite phase enhances the dielectric permittivity as compared to cristobalite and tridymite phases. The present glass-ceramics exhibit lower losses than similar materials synthesized using conventional minerals. The dielectric permittivity is independent to a wide range of temperature and frequency. The glass-ceramics developed with adequately devitrified phases can be used in microelectronic devices and other dielectric applications. PMID:27087123

  4. Crystallization of rhenium salts in a simulated low-activity waste borosilicate glass

    SciTech Connect

    Riley, Brian J.; McCloy, John S.; Goel, Ashutosh; Liezers, Martin; Schweiger, Michael J.; Liu, Juan; Rodriguez, Carmen P.; Kim, Dong-Sang

    2013-04-01

    This study presents a new method for looking at the solubility of volatile species in simulated low-activity waste glass. The present study looking at rhenium salts is also applicable to real applications involving radioactive technetium salts. In this synthesis method, oxide glass powder is mixed with the volatiles species, vacuum-sealed in a fused quartz ampoule, and then heat-treated under vacuum in a furnace. This technique restricts the volatile species to the headspace above the melt but still within the sealed ampoule, thus maximizing the volatile concentration in contact with the glass. Various techniques were used to measure the solubility of rhenium in glass and include energy dispersive spectroscopy, wavelength dispersive spectroscopy, laser ablation inductively-coupled plasma mass spectroscopy, and inductively-coupled plasma optical emission spectroscopy. The Re-solubility in this glass was determined to be ~3004 parts per million Re atoms. Above this concentration, the salts separated out of the melt as inclusions and as a low viscosity molten salt phase on top of the melt observed during and after cooling. This salt phase was analyzed with X-ray diffraction, scanning electron microscopy as well as some of the other aforementioned techniques and identified to be composed of alkali perrhenate and alkali sulfate.

  5. Agricultural wastes as a resource of raw materials for developing low-dielectric glass-ceramics.

    PubMed

    Danewalia, Satwinder Singh; Sharma, Gaurav; Thakur, Samita; Singh, K

    2016-04-18

    Agricultural waste ashes are used as resource materials to synthesize new glass and glass-ceramics. The as-prepared materials are characterized using various techniques for their structural and dielectric properties to check their suitability in microelectronic applications. Sugarcane leaves ash exhibits higher content of alkali metal oxides than rice husk ash, which reduces the melting point of the components due to eutectic reactions. The addition of sugarcane leaves ash in rice husk ash promotes the glass formation. Additionally, it prevents the cristobalite phase formation. These materials are inherently porous, which is responsible for low dielectric permittivity i.e. 9 to 40. The presence of less ordered augite phase enhances the dielectric permittivity as compared to cristobalite and tridymite phases. The present glass-ceramics exhibit lower losses than similar materials synthesized using conventional minerals. The dielectric permittivity is independent to a wide range of temperature and frequency. The glass-ceramics developed with adequately devitrified phases can be used in microelectronic devices and other dielectric applications.

  6. Solution exchange corrosion testing with the glass-zeolite ceramic waste form in demineralized water at 90{degree}C.

    SciTech Connect

    Simpson, L. J.

    1998-05-19

    A ceramic waste form of glass-bonded zeolite is being developed for the long-term disposition of fission products and transuranic elements in wastes from the U.S. Department of Energy's spent nuclear fuel conditioning activities. Solution exchange corrosion tests were performed on the ceramic waste form and its potential base constituents of glass, zeolite 5A, and sodalite as part of an effort to qualify the ceramic waste form for acceptance into the Civilian Radioactive Waste Management System. Solution exchange tests were performed at 90 C by replacing 80 to 90% of the leachate with fresh demineralized water after set time intervals. The results from these tests provide information about corrosion mechanisms and the ability of the ceramic waste form and its constituent materials to retain waste components. The results from solution exchange tests indicate that radionuclides will be preferentially retained in the zeolites without the glass matrix and in the ceramic waste form, with respect to cations like Li, K, and Na. Release results have been compared for simulated waste from candidate ceramic waste forms with zeolite 5A and its constituent materials to determine the corrosion behavior of each component.

  7. Natural glass from Deccan volcanic province: an analogue for radioactive waste form

    NASA Astrophysics Data System (ADS)

    Rani, Nishi; Shrivastava, J. P.; Bajpai, R. K.

    2015-11-01

    Deccan basaltic glass is associated with the differentiation centres of the vast basaltic magmas erupted in a short time span. Its suitability as a radioactive waste containment chiefly depends on alteration behaviour; however, detailed work is needed on this glass. Therefore, the basaltic glass was treated under hydrothermal-like conditions and then studied to understand its alteration. Moreover, comparison of these results with the naturally altered glass is also documented in this paper. Solutions as well as residue obtained after glass alteration experiments were analysed. Treated glass specimens show partial to complete release of all the ions during alteration; however, abundant release of Si and Na ions is noticed in case of almost all the specimens and the ionic release is of the order of Na > Si > K > Ca > Al = Mg > Fe > Mn > Ti. Scanning electron images of the altered residue show morphologies of smectite, montmorillonite and illite inside as well as outside of the secondary layers, and represent paragenesis of alteration minerals. It has been noticed that the octahedral cation occupancies of smectite are consistent with the dioctahedral smectite. The secondary layer composition indicates retention for Si, Al, and Mg ions, indicating their fixation in the alteration products, but remarkably high retention of Ti, Mn and Fe ions suggests release of very small amount of these elements into the solution. By evolution of the secondary layer and retention of less soluble ions, the obstructive effect of the secondary layer increases and the initial constant release rate begins slowly to diminish with the proceeding time. It has been found that devitrification of glass along the cracks, formation of spherulite-like structures and formation of yellowish brown palagonite, chlorite, calcite, zeolite and finally white coloured clays yielded after experiments that largely correspond to altered obsidian that existed in the natural environment since inception ~66 Ma ago.

  8. Conversion of Nuclear Waste into Nuclear Waste Glass: Experimental Investigation and Mathematical Modeling

    DOE PAGES

    Hrma, Pavel

    2014-12-18

    The melter feed, slurry, or calcine charged on the top of a pool of molten glass forms a floating layer of reacting material called the cold cap. Between the cold-cap top, which is covered with boiling slurry, and its bottom, where bubbles separate it from molten glass, the temperature changes by up to 1000 K. The processes that occur over this temperature interval within the cold cap include liberation of gases, conduction and consumption of heat, dissolution of quartz particles, formation and dissolution of intermediate crystalline phases, and generation of foam and gas cavities. These processes have been investigated usingmore » thermal analyses, optical and electronic microscopies, x-ray diffraction, as well as other techniques. Properties of the reacting feed, such as heat conductivity and density, were measured as functions of temperature. Investigating the structure of quenched cold caps produced in a laboratory-scale melter complemented the crucible studies. The cold cap consists of two main layers. The top layer contains solid particles dissolving in the glass-forming melt and open pores through which gases are escaping. The bottom layer contains bubbly melt or foam where bubbles coalesce into larger cavities that move sideways and release the gas to the atmosphere. The feed-to-glass conversion became sufficiently understood for representing the cold-cap processes via mathematical models. These models, which comprise heat transfer, mass transfer, and reaction kinetics models, have been developed with the final goal to relate feed parameters to the rate of glass melting.« less

  9. SUMMARY OF FY11 SULFATE RETENTION STUDIES FOR DEFENSE WASTE PROCESSING FACILITY GLASS

    SciTech Connect

    Fox, K.; Edwards, T.

    2012-05-08

    This report describes the results of studies related to the incorporation of sulfate in high level waste (HLW) borosilicate glass produced at the Savannah River Site (SRS) Defense Waste Processing Facility (DWPF). A group of simulated HLW glasses produced for earlier sulfate retention studies was selected for full chemical composition measurements to determine whether there is any clear link between composition and sulfate retention over the compositional region evaluated. In addition, the viscosity of several glasses was measured to support future efforts in modeling sulfate solubility as a function of predicted viscosity. The intent of these studies was to develop a better understanding of sulfate retention in borosilicate HLW glass to allow for higher loadings of sulfate containing waste. Based on the results of these and other studies, the ability to improve sulfate solubility in DWPF borosilicate glasses lies in reducing the connectivity of the glass network structure. This can be achieved, as an example, by increasing the concentration of alkali species in the glass. However, this must be balanced with other effects of reduced network connectivity, such as reduced viscosity, potentially lower chemical durability, and in the case of higher sodium and aluminum concentrations, the propensity for nepheline crystallization. Future DWPF processing is likely to target higher waste loadings and higher sludge sodium concentrations, meaning that alkali concentrations in the glass will already be relatively high. It is therefore unlikely that there will be the ability to target significantly higher total alkali concentrations in the glass solely to support increased sulfate solubility without the increased alkali concentration causing failure of other Product Composition Control System (PCCS) constraints, such as low viscosity and durability. No individual components were found to provide a significant improvement in sulfate retention (i.e., an increase of the magnitude

  10. P2O5-doping in waste glasses: evolution of viscosity and crystallization processes

    NASA Astrophysics Data System (ADS)

    Tarrago, Mariona; Espuñes, Alex; Garcia-Valles, Maite; Martinez, Salvador

    2015-04-01

    Current concern for environmental preservation is the main motive for the study of new, more sustainable materials. Increasing amounts of sewage sludge are produced in wastewater treatment plants over the world every day. This fact represents a major problem for the municipalities and industries due to the volume of waste and also to the contaminant elements it may bear, which require expensive conditions for disposal in landfills. Vitrification is an established technique in the inertization of different types of toxic wastes (such as nuclear wastes and contaminated soils) that has been used successfully for sewage sludge. Glasses of basaltic composition (43.48SiO2-14.00Al2O3-12.86Fe2O3-10.00CaO-9.94MgO-3.27Na2O-1.96K2O-0.17MnO-0.55P2O5-2.48TiO2) are used as a laboratory analogous of wastes such as sewage sludge and galvanic sludge to study the properties of the inertization matrix. This basaltic matrix is doped by adding 1%, 2%, 3%, 4% and 20% of P5O5 in order to cover the compositional range of phosphate in sewage sludge encountered in the literature. In this study, the focus has been placed in the effect of the concentration of phosphate (P2O5) in glass stability, thermal properties and evolution of viscosity with temperature. The dependence of viscosity on temperature and the thermal behaviour of these glasses are critical parameters in the design of their production process. Regarding the compositional limits of the mixture, it has been observed that melt reactivity is much increased when P2O5 content is over 4%, hindering the glass conformation process. Moreover, stanfieldite (calcium and magnesium phosphate) crystallized during glass making when phosphate concentration approached 20%, hence establishing the upper limit for glass stability. Viscosity is also dramatically increased in this range, hence requiring production amends. Differential thermal analysis has provided nucleation and crystallization temperatures of the glasses around 915°C and 1050

  11. Argentine experience on immobilization of simulated high-level liquid wastes in sintered borosilicate and aluminoborosilicate glasses

    SciTech Connect

    Bevilacqua, A.M.; Bernasaconi, N.B.M. de; Russo, D.O.; Audero, M.A.

    1996-12-31

    A research and development program on sintering for the immobilization of high-level liquid wastes (HLLW) is carried out since 1984 at the Division Materiales Nucleares of the Centro Atomico Bariloche. Sintered samples were produced with glasses from diverse sources and with different compositions: a German borosilicate glass (VG98/12), its local counterpart (Simil VG) and a German aluminoborosilicate glass (SG7). Simulated HLLW, light water reactor (LWR) and heavy water reactor (PHWR) types, were immobilized in these glasses with a waste loading of 10 wt.%. The behavior, including thermal stability and chemical corrosion, was studied for the sintered glasses with and without simulated HLLW. Borosilicate and aluminoborosilicate glass samples were obtained by cold pressing and sintering (CP+S), also known as pressureless sintering. Borosilicate glass samples were also produced by uniaxial hot pressing (UBP), also known as pressure sintering, in graphite dies or in the final metal container (in-can). Devitrification studies were carried out on SG7 and VG98/12 with and without simulated PHWR wastes. The microstructure of both cold pressed and sintered VG98/12-10LWR and Simil VG-IOLWR, in which calcined waste particles were immobilized, shows that the particles did not dissolve in the glass, but were homogeneously dispersed. Leaching tests (MCC-IP) were carried out at temperatures lower than 373 K. The gamma radiation damage was produced by a {sup 60}Co gamma field (Division Fuentes Intensas, Centro Atomico Ezeiza, C.N.E.A.). The dose rate was 4.34x 10{sup 4} Gy/h and the total doses ranging from 1.4 x 10{sup 6} GY to 2.0 x 10{sup 8} Gy. The density, the degree of devitrification, the microstructure and the leaching rate in ADI remained unaffected by the gamma irradiation. After leaching tests, the waste zones were more affected than the glass matrix and there was no global difference with the irradiation dose.

  12. Recycling of waste automotive laminated glass and valorization of polyvinyl butyral through mechanochemical separation.

    PubMed

    Swain, Basudev; Ryang Park, Jae; Yoon Shin, Dong; Park, Kyung-Soo; Hwan Hong, Myung; Gi Lee, Chan

    2015-10-01

    Due to strong binding, optical clarity, adhesion to many surfaces, toughness and flexibility polyvinyl butyral (PVB) resin films are commonly used in the automotive and architectural application as a protective interlayer in the laminated glass. Worldwide million tons of PVB waste generated from end-of-life automotive associated with various environmental issues. Stringent environmental directive, higher land cost eliminates land filling option, needs a study, we have developed a mechanochemical separation process to separate PVB resins from glass and characterized the separated PVB through various techniques, i.e., scanning electron microscope (SEM), energy-dispersive X-ray spectroscopy (EDS), infrared spectroscopy (IR) and nuclear magnetic resonance spectroscopy (NMR). Commercial nonionic surfactants D201 used for the mechanochemical separation purpose. Through parameter optimization following conditions are considered to be the optimum condition; 30v ol% D201, stirring speed of 400 rpm, 35 °C temperature, operation time 1h, and dilute D201 volume to waste automotive laminated glass weight ratio of ≈25. The technology developed in our laboratory is sustainable, environmentally friendly, techno-economical feasible process, capable of mass production (recycling).

  13. Effects of various calcined ash and sludge waste loadings on the durability of a soda-lime-silica glass

    SciTech Connect

    Kramer, D.P.; Lewis, E.L.; Armstrong, K.M.; Doty, J.W.

    1982-01-01

    A commercially available joule-heated glass furnace system is currently being evaluated at Mound as a means of reducing the volume of low-level radioactive waste similar to that found in light water reactor facilities. The furnace utilizes molten soda-lime-silica to initiate and support combustion of the waste feed and to serve as an immobilization matrix. First, corrosion studies were performed to determine the result that various waste loadings of glass would have on the refractory lining the furnace. Second, the chemical durability of soda-lime-silica under various waste loadings was assessed to determine its resistance to leaching under conditions similar to those encountered at waste disposal sites. Results proved that, although corrosion was quite significant for pure soda-lime-silica and a 10% waste loading, by the time a waste loading of 40% was achieved, the effects of corrosion were virtually nil. The temperature dependence of the corrosion caused by a 0% waste loading of soda-lime-silica on the refractory was also investigated. With an increase in temperature to 2650/sup 0/F, corrosion more than tripled. As a result, incineration and idle temperature is being maintained at, or below, 2400/sup 0/F. In conclusion, from the fact that the higher waste loading of soda-lime glass produced both increased chemical durability and increased refractory life, waste loadings in excess of 40%, and as high as 80%, may be achieved without adverse effect to the glass furnace system or its effectiveness for immobilizing radioactive waste.

  14. Obsidians and tektites: Natural analogues for water diffusion in nuclear waste glasses

    SciTech Connect

    Mazer, J.J.; Bates, J.K.; Bradley, C.R.; Stevenson, C.M.

    1991-11-01

    Projected scenarios for the proposed Yucca Mountain repository include significant periods of time when high relative humidity atmospheres will be present, thus the reaction processes of interest will include those known to occur under these conditions. The ideal natural analog for the proposed Yucca Mountain repository would consist of natural borosilicate glasses exposed to expected repository conditions for thousands of years; however, the prospects for identifying such an analog are remote, but an important caveat for using natural analog studies is to relate the reaction processes in the analog to those in the system of interest, rather than a strict comparison of the glass compositions. In lieu of this, identifying natural glasses that have reacted via reaction processes expected in the repository is the most attractive option. The goal of this study is to quantify molecular water diffusion in the natural analogs obsidian and tektites. Results from this study can be used in assessing the importance of factors affecting molecular water diffusion in nuclear waste glasses, relative to other identified reaction processes. In this way, a better understanding of the long-term reaction mechanism can be developed and incorporated into performance assessment models. 17 refs., 4 figs.

  15. Crystallization In High Level Waste (HLW) Glass Melters: Operational Experience From The Savannah River Site

    SciTech Connect

    Fox, K. M.

    2014-02-27

    processing strategy for the Hanford Tank Waste Treatment and Immobilization Plant (WTP). The basis of this alternative approach is an empirical model predicting the crystal accumulation in the WTP glass discharge riser and melter bottom as a function of glass composition, time, and temperature. When coupled with an associated operating limit (e.g., the maximum tolerable thickness of an accumulated layer of crystals), this model could then be integrated into the process control algorithms to formulate crystal tolerant high level waste (HLW) glasses targeting higher waste loadings while still meeting process related limits and melter lifetime expectancies. This report provides a review of the scaled melter testing that was completed in support of the Defense Waste Processing Facility (DWPF) melter. Testing with scaled melters provided the data to define the DWPF operating limits to avoid bulk (volume) crystallization in the un-agitated DWPF melter and provided the data to distinguish between spinels generated by K-3 refractory corrosion versus spinels that precipitated from the HLW glass melt pool. This report includes a review of the crystallization observed with the scaled melters and the full scale DWPF melters (DWPF Melter 1 and DWPF Melter 2). Examples of actual DWPF melter attainment with Melter 2 are given. The intent is to provide an overview of lessons learned, including some example data, that can be used to advance the development and implementation of an empirical model and operating limit for crystal accumulation for WTP. Operation of the first and second (current) DWPF melters has demonstrated that the strategy of using a liquidus temperature predictive model combined with a 100 °C offset from the normal melter operating temperature of 1150 °C (i.e., the predicted liquidus temperature (TL) of the glass must be 1050 °C or less) has been successful in preventing any detrimental accumulation of spinel in the DWPF melt pool, and spinel has not been

  16. Accelerated Weathering of Waste Glass at 90°C with the Pressurized Unsaturated Flow (PUF) Apparatus: Implications for Predicting Glass Corrosion with a Reactive Transport Model

    SciTech Connect

    Pierce, Eric M.; Bacon, Diana H.

    2009-09-21

    The interest in the long-term durability of waste glass stems from the need to predict radionuclide release rates from the corroding glass over geologic time-scales. Several long-term test methods have been developed to accelerate the glass-water reaction [drip test, vapor hydration test, product consistency test-B, and pressurized unsaturated flow (PUF)]. Currently, the PUF test is the only method that can mimic the unsaturated hydraulic properties expected in a subsurface disposal facility and simultaneously monitor the glass-water reaction. PUF tests are being conducted to accelerate the weathering of glass and validate the model parameters being used to predict long-term glass behavior. One dimensional reactive chemical transport simulations of glass dissolution and secondary phase formation during a 1.5-year long PUF experiment was conducted with the subsurface transport over reactive multi-phases (STORM) code. Results show that parameterization of the computer model by combining direct laboratory measurements and thermodynamic data provides an integrated approach to predicting glass behavior over geologic-time scales.

  17. Elemental analysis of waste glass by x-ray fluorescence spectrometry

    SciTech Connect

    Bickford, D.F.; Jurgensen, A.R.; Resce, J.L.; Ragsdale, R.G.; Overcamp, T.J.

    1995-05-01

    An X-ray fluorescence (XRF) technique is reported which shows promise for the elemental analysis of low-level mixed waste glasses. This technique can be used for both quantitative laboratory analysis and process control. The glass-forming melts are cast into graphite molds and resulting disks are annealed and polished. The disk is then analyzed with a wavelength dispersive X-ray fluorescence spectrometer and the elemental intensities are converted into concentration with a fundamental parameters routine without the use of matrix-matched standards. Precision of elemental determinations are all better than one percent relative standard deviation. The XRF analysis has been compared with a reference method utilizing conventional wet chemical dissolution techniques followed by atomic spectroscopic determination. Results show that there is no significant difference between these two techniques, however, the XRF technique is much simpler and faster than the wet chemical methods.

  18. Recycling of iron foundry sand and glass waste as raw material for production of whiteware.

    PubMed

    Bragança, Saulo R; Vicenzi, Juliane; Guerino, Kareline; Bergmann, Carlos P

    2006-02-01

    The purpose of this study was to evaluate the production feasibility of triaxial whiteware using sand from cast iron moulds as a raw material instead of silica, and recycled glass in place of feldspar. Formulations were prepared using sand, glass waste, and white-firing clay such that only 50% of the composition was virgin material (clay). The ceramic bodies were formed by pressing and fired at different temperatures (between 1100 and 1300 degrees C). Specimens were characterized in terms of green density prior to firing; and their flexural strength, linear shrinkage, and water absorption were measured after firing. The microstructure was determined by scanning electron microscopy. Possible environmental impacts of this recycling process were also evaluated, through solubility and leaching tests, according to Brazilian standards. Gaseous emissions during the firing process were also analysed. The results showed that it is possible to produce triaxial ceramics by using such alternative raw materials.

  19. Recovery of waste heat from industrial slags via modified float glass process

    SciTech Connect

    Serth, R.W.; Ctvrtnicek, T.E.; McCormick, R.J.; Zanders, D.L.

    1981-01-01

    A novel process for recovering waste heat from molten slags produced as by-products in the steel, copper, and elemental phosphorus industries is investigated. The process is based on technology developed in the glass industry for the commercial production of flat glass. In this process, energy is recovered from molten slag as it cools and solidifies on the surface of a pool of molten tin. In order to determine the technical and economic feasibility of the process, an energy recovery facility designed to handle the slag from a large elemental phosphorus plant is studied. Results indicate that the process is marginally economical at current energy price levels. A number of technical uncertainties in the process design are also identified. 9 refs.

  20. Raman Spectra, Structural Units and Durability of Nuclear Waste Glasses With Variations in Composition and Crystallization: Implications for Intermediate Order in the Glass Network

    SciTech Connect

    Raman, Swaminathan Venkat

    2002-11-01

    The Raman spectra of nuclear waste glasses are composed of large variations in half-width and intensity for the commonly observed bridging (Q0) and nonbridging (Q1 to Q4) bands in silicate structures. With increase in waste concentration in a boroaluminosilicate melt, the bands of quenched glasses are distinctly localized with half-width and intensity indicative of increase in atomic order. Since the nuclear waste glasses contain disparate components, and since the bands depart from the typical random network, a systematic study for the origin of these bands as a function of composition and crystallization was undertaken. From a comparative study of Raman spectra of boroaluminosilicate glasses containing Na2O-ZrO2, Na2O-MgO, MgO-Na2O-ZrO2, Na2O-CaO-ZrO2, Na2O-CaO, and Na2O-MgO-CaF2 component sets and orthosilicate crystals of zircon and forsterite, intermediate order is inferred. An edge-sharing polyhedral structural unit is proposed to account for narrow bandwidth and high intensity for Q2 antisymmetric modes, and decreased leaching of sodium with ZrO2 concentration in glass. The intense Q4 band in nuclear waste glass is similar to the intertetrahedral antisymmetric modes in forsterite. The Raman spectra of zircon contains intratetrahedral quartz-like peaks and intertetrahedral non-bridging silicate peaks. The quartz-like peaks nearly vanish in the background of forsterite spectrum. This difference between the Raman spectra of the two orthosilicate crystals presumably results from their biaxial and uniaxial effects on polarizability ellipsoids. The results also reveal formation of 604, 956 and 961 cm-1 defect bands with composition and crystallization.

  1. Influence of low concentration V and Co oxide doping on the dissolution behaviors of simplified nuclear waste glasses

    SciTech Connect

    Lu, Xiaonan; Neeway, James J.; Ryan, Joseph V.; Du, Jincheng

    2016-11-01

    Transition metal oxides are commonly present in nuclear waste and they can alter the structure, property and especially dissolution behaviors of the glasses used for waste immobilization. In this paper, we investigated vanadium and cobalt oxide induced structural and properties changes, especially dissolution behaviors, of International Simple Glass (ISG), a model nuclear waste glass system. Static chemical durability tests were performed at 90 °C with a pH value of 7 and a surface-area-to-solution-volume of 200 m-1 for 112 days on three glasses: ISG, ISG doped with 0.5 mol% Co2O3, and ISG doped with 2.0 mol% V2O5. ICP-MS was used to analyze the dissolved ion concentrations. It was found that doping with vanadium and cobalt oxide, even at the low doping concentration, significantly reduced the extent of the ISG glass dissolution. Differential Scanning Calorimetry (DSC) analysis showed that vanadium oxide doping reduced the glass transition temperature (Tg) while cobalt oxide did not significantly change the Tg of ISG. X-ray diffraction (XRD), Raman spectrometry and scanning electron microscopy (SEM) were used to analyze the glass samples before and after corrosion to understand the phase and microstructure changes.

  2. SUMMARY OF 2010 DOE EM INTERNATIONAL PROGRAM STUDIES OF WASTE GLASS MELT RATE ENHANCEMENT

    SciTech Connect

    Fox, K.; Marra, J.

    2011-01-19

    A collaborative study has been established under the U.S. Department of Energy (DOE) Office of Environmental Management International Program between the Savannah River National Laboratory (SRNL) and the V. G. Khlopin Radium Institute (KRI) in St. Petersburg, Russia, to investigate potential improvements in melt rate via chemical additions to the glass frit. Researchers at KRI suggested a methodology for selecting frit additives based on empirical coefficients for optimization of glass melting available in the Russian literature. Using these coefficients, KRI identified B{sub 2}O{sub 3}, CuO, and MnO as frit additives that were likely to improve melt rate without having adverse effects on crystallization of the glass or its chemical durability. The results of the melt rate testing in the SMK melter showed that the slurry feed rate (used as a gauge of melt rate) could be significantly increased when MnO or CuO were added to Frit 550 with the SMR-2 sludge. The feed rates increased by about 27% when MnO was added to the frit and by about 26% when CuO was added to the frit, as compared to earlier results for Frit 550 alone. The impact of adding additional B{sub 2}O{sub 3} to the frit was minor when added with CuO. The additional B{sub 2}O{sub 3} showed a more significant, 39% improvement in melt rate when added with MnO. The additional B{sub 2}O{sub 3} also reduced the viscosity of the glasses during pouring. Samples of the glasses from the melt rate testing characterized at SRNL showed that there were no significant impacts on crystallization of the glasses. All of the glasses had very good chemical durability. Chemical composition measurements showed that the frit additives were present in concentrations below the targeted values in some of the glasses. Therefore, it is possible that higher concentrations of these additives may further improve melt rate, although the impacts of higher concentrations of these components on crystallization and durability would need to

  3. Crystallization in high level waste (HLW) glass melters: Savannah River Site operational experience

    SciTech Connect

    Fox, Kevin M.; Peeler, David K.; Kruger, Albert A.

    2015-06-12

    This paper provides a review of the scaled melter testing that was completed for design input to the Defense Waste Processing Facility (DWPF) melter. Testing with prototype melters provided the data to define the DWPF operating limits to avoid bulk (volume) crystallization in the un-agitated DWPF melter and provided the data to distinguish between spinels generated by refractory corrosion versus spinels that precipitated from the HLW glass melt pool. A review of the crystallization observed with the prototype melters and the full-scale DWPF melters (DWPF Melter 1 and DWPF Melter 2) is included. Examples of actual DWPF melter attainment with Melter 2 are given. The intent is to provide an overview of lessons learned, including some example data, that can be used to advance the development and implementation of an empirical model and operating limit for crystal accumulation for a waste treatment and immobilization plant.

  4. HIGH LEVEL WASTE (HLW) VITRIFICATION EXPERIENCE IN THE US: APPLICATION OF GLASS PRODUCT/PROCESS CONTROL TO OTHERHLW AND HAZARDOUS WASTES

    SciTech Connect

    Jantzen, C; James Marra, J

    2007-09-17

    Vitrification is currently the most widely used technology for the treatment of high level radioactive wastes (HLW) throughout the world. At the Savannah River Site (SRS) actual HLW tank waste has successfully been processed to stringent product and process constraints without any rework into a stable borosilicate glass waste since 1996. A unique 'feed forward' statistical process control (SPC) has been used rather than statistical quality control (SQC). In SPC, the feed composition to the melter is controlled prior to vitrification. In SQC, the glass product is sampled after it is vitrified. Individual glass property models form the basis for the 'feed forward' SPC. The property models transform constraints on the melt and glass properties into constraints on the feed composition. The property models are mechanistic and depend on glass bonding/structure, thermodynamics, quasicrystalline melt species, and/or electron transfers. The mechanistic models have been validated over composition regions well outside of the regions for which they were developed because they are mechanistic. Mechanistic models allow accurate extension to radioactive and hazardous waste melts well outside the composition boundaries for which they were developed.

  5. Glass Waste Forms for Oak Ridge Tank Wastes: Fiscal Year 1997 Report for Task Plan SR-16WT-31, Task A

    SciTech Connect

    Andrews, M.K.; Harbour, J.R.; Edwards, T.B.; Workman, P.J.

    1997-10-01

    Through the Tanks Focus Area, the Office of Science and Technology has funded the Savannah River Technology Center (SRTC) and the Oak Ridge National Laboratory (ORNL) to develop formulations which can incorporate sludges from Oak Ridge (OR) Tank Farms into an immobilized waste form. SRTC has been developing a glass waste form, while ORNL has been developing a grout waste form for the tank farms sludges. The four tank farms included in this task are: Melton Valley Storage Tanks (MVST), Bethel Valley Evaporator Service Tanks (BVEST), Gunite and Associated Tanks (GAAT)and Old Hydrofracture Tanks (OHF). The first element of the SRTC task for FY97 was to develop a glass formulation to immobilize a blended sludge from the MVST and the BVEST. ORNL had previously developed a soda-lime-silicate (SLS) glass for the MVST sludge. SRTC has reproduced this work and expanded on it for the blended MVST/BVEST sludge. SRTC also performed a durability test on the resultant glasses. The normalized sodium and silicon leachate concentrations for the soda lime silica glasses readily met the Environmental Assessment glass (a borosilicate glass) benchmark limits for these two elements. Additional efforts at the SRTC included the verification of the glass formulation prior to the ORNL radioactive demonstration and technical consultations during the radioactive demonstration. However, the major emphasis for SRTC in FY97 was on the second element of this task, the overall blended average of the tank farms. The second element focused on developing a glass formulation which would immobilize a sludge with a composition obtained from averaging the contents of all four tank farms (composite composition). Although blending the contents of all four tank farms is not feasible, this average composition provides a basis from which to develop a glass formulation. Once a frit formulation was developed which produced a durable glass waste form at relatively high waste loadings, then a statistically

  6. Preliminary Technology Maturation Plan for Immobilization of High-Level Waste in Glass Ceramics

    SciTech Connect

    Vienna, John D.; Crum, Jarrod V.; Sevigny, Gary J.; Smith, G L.

    2012-09-30

    A technology maturation plan (TMP) was developed for immobilization of high-level waste (HLW) raffinate in a glass ceramics waste form using a cold-crucible induction melter (CCIM). The TMP was prepared by the following process: 1) define the reference process and boundaries of the technology being matured, 2) evaluate the technology elements and identify the critical technology elements (CTE), 3) identify the technology readiness level (TRL) of each of the CTE’s using the DOE G 413.3-4, 4) describe the development and demonstration activities required to advance the TRLs to 4 and 6 in order, and 5) prepare a preliminary plan to conduct the development and demonstration. Results of the technology readiness assessment identified five CTE’s and found relatively low TRL’s for each of them: • Mixing, sampling, and analysis of waste slurry and melter feed: TRL-1 • Feeding, melting, and pouring: TRL-1 • Glass ceramic formulation: TRL-1 • Canister cooling and crystallization: TRL-1 • Canister decontamination: TRL-4 Although the TRL’s are low for most of these CTE’s (TRL-1), the effort required to advance them to higher values. The activities required to advance the TRL’s are listed below: • Complete this TMP • Perform a preliminary engineering study • Characterize, estimate, and simulate waste to be treated • Laboratory scale glass ceramic testing • Melter and off-gas testing with simulants • Test the mixing, sampling, and analyses • Canister testing • Decontamination system testing • Issue a requirements document • Issue a risk management document • Complete preliminary design • Integrated pilot testing • Issue a waste compliance plan A preliminary schedule and budget were developed to complete these activities as summarized in the following table (assuming 2012 dollars). TRL Budget Year MSA FMP GCF CCC CD Overall $M 2012 1 1 1 1 4 1 0.3 2013 2 2 1 1 4 1 1.3 2014 2 3 1 1 4 1 1.8 2015 2 3 2 2 4 2 2.6 2016 2 3 2 2 4 2 4

  7. Characterization of past and present solid waste streams from the Plutonium-Uranium Extraction Plant

    SciTech Connect

    Pottmeyer, J.A.; Weyns, M.I.; Lorenzo, D.S.; Vejvoda, E.J.; Duncan, D.R.

    1993-04-01

    During the next two decades the transuranic wastes, now stored in the burial trenches and storage facilities at the Hanford Site, are to be retrieved, processed at the Waste Receiving and Processing Facility, and shipped to the Waste Isolation Pilot Plant near Carlsbad, New Mexico for final disposal. Over 7% of the transuranic waste to be retrieved for shipment to the Waste Isolation Pilot Plant has been generated at the Plutonium-Uranium Extraction (PUREX) Plant. The purpose of this report is to characterize the radioactive solid wastes generated by PUREX using process knowledge, existing records, and oral history interviews. The PUREX Plant is currently operated by the Westinghouse Hanford Company for the US Department of Energy and is now in standby status while being prepared for permanent shutdown. The PUREX Plant is a collection of facilities that has been used primarily to separate plutonium for nuclear weapons from spent fuel that had been irradiated in the Hanford Site`s defense reactors. Originally designed to reprocess aluminum-clad uranium fuel, the plant was modified to reprocess zirconium alloy clad fuel elements from the Hanford Site`s N Reactor. PUREX has provided plutonium for research reactor development, safety programs, and defense. In addition, the PUREX was used to recover slightly enriched uranium for recycling into fuel for use in reactors that generate electricity and plutonium. Section 2.0 provides further details of the PUREX`s physical plant and its operations. The PUREX Plant functions that generate solid waste are as follows: processing operations, laboratory analyses and supporting activities. The types and estimated quantities of waste resulting from these activities are discussed in detail.

  8. A review on immobilization of phosphate containing high level nuclear wastes within glass matrix--present status and future challenges.

    PubMed

    Sengupta, Pranesh

    2012-10-15

    Immobilization of phosphate containing high level nuclear wastes within commonly used silicate glasses is difficult due to restricted solubility of P(2)O(5) within such melts and its tendency to promote crystallization. The situation becomes more adverse when sulfate, chromate, etc. are also present within the waste. To solve this problem waste developers have carried out significant laboratory scale research works in various phosphate based glass systems and successfully identified few formulations which apparently look very promising as they are chemically durable, thermally stable and can be processed at moderate temperatures. However, in the absence of required plant scale manufacturing experiences it is not possible to replace existing silicate based vitrification processes by the phosphate based ones. A review on phosphate glass based wasteforms is presented here.

  9. Synthesis of thiazole silica hybrid from waste glass for adsorption of cadmium(II)

    NASA Astrophysics Data System (ADS)

    Azmiyawati, C.; TaslimahVirkyanov

    2016-02-01

    Synthesis of thiazole silica hybrid from waste glass to adsorption of cadmium (II) metal ion has been performed. The synthesis was done by attaching thiazole group through liaison compound γ- glycidoxy propyl tri-methoxy silane with silica gel obtained from waste glass. In this study, the effect of adsorption contact time and the concentration of cadmium (II) was studied to determine the reaction rate and the amount of adsorption thermodynamics. The existence of the cluster thiazole on silica gel indicated by IR spectra at wavelengths around 2576 cm-1 of mercaptan groups that previously did not appear on silica gel without modification. The synthesized TSH showed a high adsorption capacity of 9.363 mmol/g of Cd(II). The adsorption isotherm obtained with Langmuir isotherm model gives the negative values of ΔG°, i.e. -15.488 kJ/mol for Cd(II), indicating the spontaneous process of adsorption. Kinetic studies showed that the adsorption of Cd(II) ion into TSH follows the pseudo-second-order kinetics.

  10. Remediation on off-gas system deposits in a radioactive waste glass melter

    SciTech Connect

    Jantzen, C.M.; Choi, A.S.; Randall, C.T.

    1991-01-01

    Since the early 1980's, research glass melters have been used at the Savannah River Laboratory (SRL) to develop the reference vitrification process for immobilization of high level radioactive waste. One of the operating concerns for these melters has been the pluggage of the off-gas system with solid deposits. Samples of these deposits were analyzed to be mixture of alkali-rich chlorides, sulfates, borates, and fluorides with entrained Fe{sub 2}O{sub 3} spinel, and frit particles. The spatial distribution of these deposits throughout the off-gas system indicates that they form by vapor-phase transport and subsequently condensation. Condensation of the alkali-rich phases cements entrained particulates causing the off-gas line to plug. It is concluded that off-gas system pluggage can be effectively controlled by maintaining the off-gas velocity above 16 m/s, while maintaining the off-gas temperature as high as practical below the glass softening point. This paper summarizes the results of chemical and physical analyses of off-gas deposit samples from various melters at SRL. Recent design changes made to the Defense Waste Processing Facility (DWPF) at the Savannah River Site (SRS) to alleviate the pluggage problem are also discussed.

  11. Remediation on off-gas system deposits in a radioactive waste glass melter

    SciTech Connect

    Jantzen, C.M.; Choi, A.S.; Randall, C.T.

    1991-12-31

    Since the early 1980`s, research glass melters have been used at the Savannah River Laboratory (SRL) to develop the reference vitrification process for immobilization of high level radioactive waste. One of the operating concerns for these melters has been the pluggage of the off-gas system with solid deposits. Samples of these deposits were analyzed to be mixture of alkali-rich chlorides, sulfates, borates, and fluorides with entrained Fe{sub 2}O{sub 3} spinel, and frit particles. The spatial distribution of these deposits throughout the off-gas system indicates that they form by vapor-phase transport and subsequently condensation. Condensation of the alkali-rich phases cements entrained particulates causing the off-gas line to plug. It is concluded that off-gas system pluggage can be effectively controlled by maintaining the off-gas velocity above 16 m/s, while maintaining the off-gas temperature as high as practical below the glass softening point. This paper summarizes the results of chemical and physical analyses of off-gas deposit samples from various melters at SRL. Recent design changes made to the Defense Waste Processing Facility (DWPF) at the Savannah River Site (SRS) to alleviate the pluggage problem are also discussed.

  12. Properties of Plutonium-Containing Colloids Released from Glass-Bonded Sodalite Nuclear Waste Form

    SciTech Connect

    Morss, L.R.; Mertz, C.J.; Kropf, A.J.; Holly, J.L.

    2004-10-11

    In glass-bonded sodalite, which is the ceramic waste form (CWF) to immobilize radioactive electrorefiner salt from spent metallic reactor fuel, uranium and plutonium are found as 20-50 nm (U,Pu)O{sub 2} particles encapsulated in glass near glass-sodalite phase boundaries. In order to determine whether the (U,Pu)O{sub 2} affects the durability of the CWF, and to determine release behavior of uranium and plutonium during CWF corrosion, tests were conducted to measure the release of matrix and radioactive elements from crushed CWF samples into water and the properties of released plutonium. Released colloids have been characterized by sequential filtration of test solutions followed by elemental analysis, dynamic light scattering, transmission electron microscopy (TEM), and X-ray absorption spectroscopy. This paper reports the composition, size, and agglomeration of these colloids. Significant amounts of colloidal, amorphous aluminosilicates and smaller amounts of colloidal crystalline (U,Pu)O{sub 2} were identified in test solutions. The normalized releases of uranium and plutonium were significantly less than the normalized releases of matrix elements.

  13. Iodine solubility in a low-activity waste borosilicate glass at 1000 °C

    NASA Astrophysics Data System (ADS)

    Riley, Brian J.; Schweiger, Michael J.; Kim, Dong-Sang; Lukens, Wayne W.; Williams, Benjamin D.; Iovin, Cristian; Rodriguez, Carmen P.; Overman, Nicole R.; Bowden, Mark E.; Dixon, Derek R.; Crum, Jarrod V.; McCloy, John S.; Kruger, Albert A.

    2014-09-01

    The purpose of this study was to determine the solubility of iodine in a low-activity waste borosilicate glass when heated inside an evacuated and sealed fused quartz ampoule. The iodine was added to glass frit as KI in quantities of 99.4-24,005 ppm iodine (by mass). Each mixture was added to an ampoule, heated at 1000 °C for 2 h, and then air quenched. In samples with ⩾11,999 ppm iodine, low viscosity salt phases were observed on the surface of the melts that solidified into a white coating upon cooling. These salts were identified by X-ray diffraction as mixtures of KI, NaI, and Na2SO4. Iodine concentrations in glass specimens were analyzed with inductively-coupled plasma mass spectrometry, and the overall iodine solubility was determined to be 10,000 ppm. Several crystalline inclusions of iodine sodalite, Na8(AlSiO4)6I2, were observed in the 24,005 ppm specimen.

  14. Near-surface leaching studies of Pb-implanted Savannah River waste glass

    SciTech Connect

    Arnold, G.W.; Northrup, C.J.M.; Bibler, N.E.

    1982-01-01

    The present experiments with Savannah River Plant simulated nuclear waste glass implanted with Pb ions, used Rutherford backscattering spectrometry and elastic recoil detection to follow in detail the changes in composition which occur in the near-surface region upon leaching in deionized water at 90/sup 0/C. Analyses of the leach solutions were made in an attempt to correlate the actual leach rates with the observed near-surface compositional changes. These experiments show that radiation damage can cause changes in the composition of the near-surface of the leached glass. We also find that a critical fluence is reached where abrupt changes of the surface elemental composition occur as a result of leaching. This fluence is near the value observed by both Dran, et al. and Primak. Solution analyses were not made for all the leaching experiments. However, those analyses which were made indicate that the amount of material actually leaving the glass is not significantly increased as a result of the radiation damage.

  15. Iodine Solubility in Low-Activity Waste Borosilicate Glass at 1000 °C

    SciTech Connect

    Riley, Brian J.; Schweiger, Michael J.; Kim, Dong-Sang; Lukens, Wayne W.; Williams, Benjamin D.; Iovin, Cristian; Rodriguez, Carmen P.; Overman, Nicole R.; Bowden, Mark E.; Dixon, Derek R.; Crum, Jarrod V.; Mccloy, John S.; Kruger, Albert A.

    2014-04-30

    The purpose of this study was to determine the solubility of iodine in a low-activity waste borosilicate glass when heated inside an evacuated and sealed fused quartz ampoule. The iodine was added to glass frit as KI in quantities of 100–24000 ppm iodine (by mass), each mixture was added to an ampoule, the ampoule was heated at 1000 °C for 2 h and then air quenched. In samples with ≥12000 ppm iodine, low viscosity salt phases were observed on the surface of the melts during cooling that solidified into a white coating upon cooling. These salts were identified as mixtures of KI, NaI, and Na2SO4 with X-ray diffraction (XRD). The iodine concentrations in glass specimens were analyzed with inductively-coupled plasma mass spectrometry and the overall iodine solubility was determined to be 10000 ppm by mass. Several crystalline inclusions of iodine sodalite, Na8(AlSiO4)6I2, were observed in the 24000 ppm specimen and were verified with micro-XRD and wavelength dispersive spectroscopy.

  16. Radiation effects in moist-air systems and the influence of radiolytic product formation on nuclear waste glass corrosion

    SciTech Connect

    Wronkiewicz, D.J.; Bates, J.K.; Buck, E.C.; Hoh, J.C.; Emery, J.W.; Wang, L.M.

    1997-07-01

    Ionizing radiation may affect the performance of glass in an unsaturated repository site by interacting with air, water vapor, or liquid water to produce a variety of radiolytic products. Tests were conducted to examine the effects of radiolysis under high gas/liquid ratios. Results indicate that nitrate is the predominant radiolytic product produced following both gamma and alpha radiation exposure, with lesser amounts of nitrite and carboxylic acids. The formation of nitrogen acids during exposure to long-lived, alpha-particle-emitting transuranic elements indicates that these acids may play a role in influencing nuclear waste form reactions in a long-term unsaturated disposal scenario. Experiments were also conducted with samples that simulate the composition of Savannah River Plant nuclear waste glasses. Radiolytic product formation in batch tests (340 m{sup {minus}1}, 90 C) resulted in a small increase in the release rates of many glass components, such as alkali and alkaline earth elements, although silicon and uranium release rates were slightly reduced indicating an overall beneficial effect of radiation on waste form stability. The radiolytic acids increased the rate of ion exchange between the glass and the thin film of condensate, resulting in accelerated corrosion rates for the glass. The paragenetic sequence of alteration phases formed on both the irradiated and nonirradiated glass samples reacted in the vapor hydration tests matches closely with those developed during volcanic glass alteration in naturally occurring saline-alkaline lake systems. This correspondence suggests that the high temperatures used in these tests have not changed the underlying glass reaction mechanism relate to that which controls glass reactions under ambient surficial conditions.

  17. The effect of hydrothermal hot-pressing parameters on the fabrication of porous ceramics using waste glass

    NASA Astrophysics Data System (ADS)

    Matamoros-Veloza, Z.; Yanagisawa, K.; Rendón-Angeles, J. C.; Oishi, S.

    2004-04-01

    The effect of varying hydrothermal hot-pressing (HHP) parameters on the expansion of waste glass powder was investigated by conventional heat treatment. Glass ceramic porous materials were prepared by hydrothermal hot pressing under standard conditions at 200 °C, for 2 h at a constant uniaxial pressure of 20 MPa, while varying experimental variables such as glass particle size, water content, reaction interval, temperature and heating rate. SEM investigation showed the presence of a new glass phase, which incorporated water in its structure. The degree of reactivity attainable between glass particles and water seems to control the expansion process during heating of HHP glass compacts. It was found that the expansion process is independent of experimental parameters such as reaction time, temperature and heating rate, but does depend on the particle size and water content. During the heat treatment, the glass foaming process was preceded by decomposition of the new glass phase in the HHP compacts. A minimum apparent density of 0.40 g cm-3 was obtained on specimens prepared with low water content (5 wt%) and medium particle size (39-45 µm). X-ray diffraction patterns of the expanded glasses revealed the formation of SiO2 (agr-cristobalite and quartz) and CaSiO3 (wollastonite).

  18. Determination of long-lived fission products and actinides in Savannah River site HLW sludge and glass for waste acceptance

    SciTech Connect

    Bibler, N.E.; Boyce, W.T.; Coleman, C.J.

    1997-10-01

    Savannah River Site (SRS) is currently immobilizing the radioactive, caustic, high-level waste sludge in Tank 51 into a borosilicate glass for disposal in a geologic repository. A requirement for repository acceptance is that SRS report the concentrations of certain fission product and actinide radionuclides in the glass. This paper presents measurements of many of these concentrations in both Tank 51 sludge and the final glass. The radionuclides were measured by inductively coupled plasma - mass spectrometry and {alpha}, {beta}, and {gamma} counting methods. Examples of the radionuclides are Sr-90, Cs-137, U-238, Pu-239, and Cm-244. Concentrations in the glass are 3.1 times lower due to dilution of the sludge with a nonradioactive glass forming frit in the vitrification process. Results also indicated that in both the sludge and glass the relative concentrations of the long lived fission products insoluble in caustic area in proportion to their yields from the fission of U-235 in the SRS reactors. This allowed the calculation of a fission yield scaling factor. This factor in addition to the sludge dilution factor can be used to estimate concentrations of waste acceptance radionuclides that cannot be measured in the glass.

  19. Effect of Sulfate on Rhenium Partitioning during Melting of Low-Activity Waste Glass Feeds

    SciTech Connect

    Jin, Tongan; Kim, Dong-Sang; Schweiger, Michael J.

    2015-10-01

    The volatile loss of technetium-99 (99Tc) is a major concern of the low-activity waste (LAW) vitrification at Hanford. We investigated the incorporation and volatile loss of Re (a nonradioactive surrogate for 99Tc) during batch-to-glass conversion up to 1100°C. The AN-102 feed, which is one of the representative Hanford LAW feeds, containing 0.59 wt% of SO3 (in glass if 100% retained) was used. The modified sulfate-free AN-102_0S feed was also tested to investigate the effect of sulfate on Re partitioning and retention during melting. After heating of the dried melter feed (mixture of LAW simulant and glass forming/modifying additives) to different temperatures, the heat-treated samples were quenched. For each heat-treated sample, the salts (soluble components in room temperature leaching), early glass forming melt (soluble components in 80°C leaching), and insoluble solids were separated by a two-step leaching and the chemical compositions of each phase were quantitatively analyzed. The final retention ratio of AN-102 and AN-102_0S in glass (insoluble solids) are 32% and 63% respectively. The presence of sulfate in the salt phase between 600 and 800°C leads to a significantly higher Re loss via volatilization from the salt layer. At ≥800°C, for both samples, there is no more incorporation of Re into the insoluble phase because: for AN-102_0S there is no salt left i.e., the split into the insoluble and gas phases is complete by 800°C and for AN-102 all the Re contained in the remaining salt phase is lost through volatilization. The present results on the effect of sulfate, although not directly applicable to LAW vitrification in the melter, will be used to understand the mechanism of Re incorporation into glass to eventually develop the methods that can increase the 99Tc retention during LAW vitrification at Hanford.

  20. Encapsulation of lead from hazardous CRT glass wastes using biopolymer cross-linked concrete systems

    SciTech Connect

    Kim, Daeik; Quinlan, Michael; Yen, Teh Fu

    2009-01-15

    Discarded computer monitors and television sets are identified as hazardous materials due to the high content of lead in their cathode ray tubes (CRTs). Over 98% of lead is found in CRT glass. More than 75% of obsolete electronics including TV and CRT monitors are in storage because appropriate e-waste management and remediation technologies are insufficient. Already an e-waste tsunami is starting to roll across the US and the whole world. Thus, a new technology was developed as an alternative to current disposal methods; this method uses a concrete composite crosslinked with minute amounts of biopolymers and a crosslinking agent. Commercially available microbial biopolymers of xanthan gum and guar gum were used to encapsulate CRT wastes, reducing Pb leachability as measured by standard USEPA methods. In this investigation, the synergistic effect of the crosslinking reaction was observed through blending two different biopolymers or adding a crosslinking agent in biopolymer solution. This CRT-biopolymer-concrete (CBC) composite showed higher compressive strength than the standard concrete and a considerable decrease in lead leachability.

  1. Encapsulation of lead from hazardous CRT glass wastes using biopolymer cross-linked concrete systems.

    PubMed

    Kim, Daeik; Quinlan, Michael; Yen, Teh Fu

    2009-01-01

    Discarded computer monitors and television sets are identified as hazardous materials due to the high content of lead in their cathode ray tubes (CRTs). Over 98% of lead is found in CRT glass. More than 75% of obsolete electronics including TV and CRT monitors are in storage because appropriate e-waste management and remediation technologies are insufficient. Already an e-waste tsunami is starting to roll across the US and the whole world. Thus, a new technology was developed as an alternative to current disposal methods; this method uses a concrete composite crosslinked with minute amounts of biopolymers and a crosslinking agent. Commercially available microbial biopolymers of xanthan gum and guar gum were used to encapsulate CRT wastes, reducing Pb leachability as measured by standard USEPA methods. In this investigation, the synergistic effect of the crosslinking reaction was observed through blending two different biopolymers or adding a crosslinking agent in biopolymer solution. This CRT-biopolymer-concrete (CBC) composite showed higher compressive strength than the standard concrete and a considerable decrease in lead leachability.

  2. Release of boron and cesium or uranium from simulated borosilicate waste glasses through a compacted Ca-bentonite layer

    NASA Astrophysics Data System (ADS)

    Chun, K. S.; Kim, S. S.; Kang, C. H.

    2001-09-01

    The long-term release behavior of some elements from simulated borosilicate waste glasses (S-, K- and A-glass) in contact with a domestic compacted Ca-bentonite block and synthetic granitic groundwater at 80°C under argon atmosphere has been studied by dynamic leach tests since 1997 at KAERI. S- and K-glass differ mainly in their aluminum content, and A-glass contains 19.35 wt% UO 2 instead of fission product elements. Up to the present, the mass loss is almost the same as the normalized boron loss. This means that boron is an indicator on the dissolution of borosilicate waste glass. The leach rates of boron from K- and S-glasses after 861 days were approximately 3.1×10 -2 and 3.0×10 -2 g/ m2 day, respectively. However, the release rates of cesium through the bentonite block from K- and S-glasses were about 1/10th of the release rate of boron, which were almost the same around 2.5×10 -3 g/ m2 day. This may be due to their adsorption on the bentonite. The leach rate of boron from the A-glass was about 5.4×10 -2, but the leach rate of uranium from the A-glass specimen was quite low, below 4×10 -7 g/ m2 day. The low concentration of uranium in the leachates suggests that it hardly moves in a compacted bentonite block. By the EPMA, a yellowish uranium compound was deposited on the surface of the bentonite in contact with the A-glass specimen. The species of this phase should be identified to understand the release mechanism of uranium.

  3. SRL in-situ tests in the United Kingdom: Part 2, Surface analyses of SRS waste glass buried for one and two years in limestone at Ballidon, UK

    SciTech Connect

    Namboodri, C.G. Jr.; Wicks, G.G.

    1991-02-26

    A multiphase experimental program to assess and understand waste glass behavior under a wide range of conditions has been in progress at the Savannah River Laboratory (SRL) for over a decade. An important part of this experimental effort is to assess the effects of repository relevant conditions on performance of SRS waste glass, in both controlled laboratory tests, as well as in actual field experiments. In laboratory test, SRS waste glass, simulated and in many cases also fully radioactive, has been tested in environments of salt, basalt, shale, granite, clay and tuff. In field experiments, there are four joint international programs being conducted in four different countries, involving burial of SRS simulated waste glass in granite, limestone, clay and salt geologies. This report discusses the SRS waste glass studies in limestone at Ballidon, UK..

  4. Modified Purex first-cycle extraction for neptunium recovery

    SciTech Connect

    Dinh, Binh; Moisy, Philippe; Baron, Pascal; Calor, Jean-Noel; Espinoux, Denis; Lorrain, Brigitte; Benchikouhne-Ranchoux, Magali

    2008-07-01

    A new PUREX first-cycle flowsheet was devised to enhance the extraction yield of neptunium at the extraction step of this cycle. Simulation results (using a qualified process-simulation tool), le d to raising the nitric acid concentration of the feed from 3 M to 4.5 M to allow extraction of more than 99% of the neptunium. This flowsheet was operated in the shielded process cell of ATALANTE facility using pulsed columns and mixer-settlers banks. A 15 kg quantity of genuine oxide fuel of average burn up of 52 GWd/t with cooling time of nearly five years was treated, and the neptunium extraction yield obtained was greater than 99.6%. (authors)

  5. GLASS-CERAMICS IN A COLD-CRUCIBLE MELTER : THE OPTIMUM COMBINATION FOR GREATER WASTE PROCESSING EFFICIENCY

    SciTech Connect

    DAY, R.A.; FERENCZY, J.; DRABAREK, E.; ADVOCAT, T.; FILLET, C.; LACOMBE, J.; LADIRAT, C.; VEYER, C.; QUANG, R. DO; THOMASSON, J.

    2003-02-27

    Improving the efficiency of nuclear waste immobilization is constantly desired by all nuclear waste management programs world-wide. For high-level and other waste to be vitrified in traditional ceramic Joule-heated melters operated at temperatures up to 1150 C, process flexibilities including waste loadings are often restricted by this temperature limit as well as the need to consider wasteform corrosion of refractory linings and electrodes. New melter technologies, such as the cold-crucible melter (CCM), enable processing up to significantly higher temperatures free of many of the limitations of conventional melters. Higher processing temperatures open up the way for wider composition and processing envelopes to be considered for the vitrification process, including the possibility for higher waste loadings. In many instances the presence of crystals in the final cooled wasteform is not considered desirable within presently existing glass specifications. For some feed compositions in creased waste loadings can lead to the formation of large amounts of crystals, and thus to a significant departure from the ''glass'' state. Nevertheless it is recognized that, in general, increasing the acceptable volume fractions of crystals in the glass offers the best opportunity to increase waste loading, all other factors being equal. In addition, the deliberate promotion of specific crystalline phases by design may enhance the quality of the wasteform, for example by partitioning a long-lived radionuclide into a very stable crystalline phase, or by depleting the glass in detrimental elements. In order to explore the potential improvements by harnessing the higher achievable processing temperatures and immunity to refractory corrosion available with the cold-crucible melter, and after promising indications for synroc-based matrices, it was decided to investigate the feasibility of designing and producing via melting new high temperature ''glass-ceramic'' wasteforms for high

  6. Comprehensive data base of high-level nuclear waste glasses: September 1987 status report: Volume 2, Additional appendices

    SciTech Connect

    Kindle, C.H.; Kreiter, M.R.

    1987-12-01

    The Materials Characterization Center (MCC) is assembling a comprehensive data base (CDB) of experimental data collected for high-level nuclear waste package components. The status of the CDB is summarized in Volume I of this report. Volume II contains appendices that present data from the data base and an evaluation of glass durability models applied to the data base.

  7. FY-97 operations of the pilot-scale glass melter to vitrify simulated ICPP high activity sodium-bearing waste

    SciTech Connect

    Musick, C.A.

    1997-11-01

    A 3.5 liter refractory-lined joule-heated glass melter was built to test the applicability of electric melting to vitrify simulated high activity waste (HAW). The HAW streams result from dissolution and separation of Idaho Chemical Processing Plant (ICPP) calcines and/or radioactive liquid waste. Pilot scale melter operations will establish selection criteria needed to evaluate the application of joule heating to immobilize ICPP high activity waste streams. The melter was fabricated with K-3 refractory walls and Inconel 690 electrodes. It is designed to be continuously operated at 1,150 C with a maximum glass output rate of 10 lbs/hr. The first set of tests were completed using surrogate HAW-sodium bearing waste (SBW). The melter operated for 57 hours and was shut down due to excessive melt temperatures resulting in low glass viscosity (< 30 Poise). Due to the high melt temperature and low viscosity the molten glass breached the melt chamber. The melter has been dismantled and examined to identify required process improvement areas and successes of the first melter run. The melter has been redesigned and is currently being fabricated for the second run, which is scheduled to begin in December 1997.

  8. Calcium-borosilicate glass-ceramics wasteforms to immobilize rare-earth oxide wastes from pyro-processing

    NASA Astrophysics Data System (ADS)

    Kim, Miae; Heo, Jong

    2015-12-01

    Glass-ceramics containing calcium neodymium(cerium) oxide silicate [Ca2Nd8-xCex(SiO4)6O2] crystals were fabricated for the immobilization of radioactive wastes that contain large portions of rare-earth ions. Controlled crystallization of alkali borosilicate glasses by heating at T ≥ 750 °C for 3 h formed hexagonal Ca-silicate crystals. Maximum lanthanide oxide waste loading was >26.8 wt.%. Ce and Nd ions were highly partitioned inside Ca-silicate crystals compared to the glass matrix; the rare-earth wastes are efficiently immobilized inside the crystalline phases. The concentrations of Ce and Nd ions released in a material characterization center-type 1 test were below the detection limit (0.1 ppb) of inductively coupled plasma mass spectroscopy. Normalized release values performed by a product consistency test were 2.64·10-6 g m-2 for Ce ion and 2.19·10-6 g m-2 for Nd ion. Results suggest that glass-ceramics containing calcium neodymium(cerium) silicate crystals are good candidate wasteforms for immobilization of lanthanide wastes generated by pyro-processing.

  9. Thermal Analysis of Waste Glass Batches: Effect of Batch Makeup on Gas-Evolving Reactions

    SciTech Connect

    Pierce, David A.; Hrma, Pavel R.; Marcial, Jose

    2013-01-21

    Batches made with a variety of precursors were subjected to thermo-gravimetric analysis. The baseline modifications included all-nitrate batch with sucrose addition, all-carbonate batch, and batches with different sources of alumina. All batches were formulated for a single glass composition (a vitrified simulated high-alumina high-level waste). Batch samples were heated from the ambient temperature to 1200°C at constant heating rates ranging from 1 K/min to 50 K/min. Major gas evolving reactions began at temperatures just above 100°C and were virtually complete by 650°C. Activation energies for major reactions were obtained with the Kissinger’s method. A rough model for the overall kinetics of the batch-conversion was developed to be eventually applied to a mathematical model of the cold cap.

  10. The Component Slope Linear Model for Calculating Intensive Partial Molar Properties: Application to Waste Glasses

    SciTech Connect

    Reynolds, Jacob G.

    2013-01-11

    Partial molar properties are the changes occurring when the fraction of one component is varied while the fractions of all other component mole fractions change proportionally. They have many practical and theoretical applications in chemical thermodynamics. Partial molar properties of chemical mixtures are difficult to measure because the component mole fractions must sum to one, so a change in fraction of one component must be offset with a change in one or more other components. Given that more than one component fraction is changing at a time, it is difficult to assign a change in measured response to a change in a single component. In this study, the Component Slope Linear Model (CSLM), a model previously published in the statistics literature, is shown to have coefficients that correspond to the intensive partial molar properties. If a measured property is plotted against the mole fraction of a component while keeping the proportions of all other components constant, the slope at any given point on a graph of this curve is the partial molar property for that constituent. Actually plotting this graph has been used to determine partial molar properties for many years. The CSLM directly includes this slope in a model that predicts properties as a function of the component mole fractions. This model is demonstrated by applying it to the constant pressure heat capacity data from the NaOH-NaAl(OH{sub 4}H{sub 2}O system, a system that simplifies Hanford nuclear waste. The partial molar properties of H{sub 2}O, NaOH, and NaAl(OH){sub 4} are determined. The equivalence of the CSLM and the graphical method is verified by comparing results detennined by the two methods. The CSLM model has been previously used to predict the liquidus temperature of spinel crystals precipitated from Hanford waste glass. Those model coefficients are re-interpreted here as the partial molar spinel liquidus temperature of the glass components.

  11. Utilization of cathode ray tube waste: encapsulation of PbO-containing funnel glass in Portland cement clinker.

    PubMed

    Lairaksa, Nirut; Moon, Anthony R; Makul, Natt

    2013-03-15

    The disposal of cathode ray tube (CRT) generates large quantities of leaded glass waste. The encapsulation of glass from the funnel portion of CRT in cement clinker was investigated. Samples of cement raw material containing 0 (control), 0.1, 0.2, 0.3, 0.4, or 0.5 wt% of CRT funnel glass ground to less than 75 μm were heated to 1480 °C in an electric furnace for 1.5 h at a heating rate of 5 °C/min to produce cement clinker. The Pb encapsulation and chemical composition of the clinkers were analysed using X-ray techniques and atomic absorption spectroscopy (AAS). The maximum PbO encapsulation occurred in mixtures containing 0.1 wt% funnel glass.

  12. IR and Raman Spectroscopy of Sodium-Aluminophosphate Glasses for Immobilizing High-Level Wastes from Spent Nuclear Fuel Reprocessing

    NASA Astrophysics Data System (ADS)

    Stefanovsky, S. V.; Myasoedov, B. F.; Remizov, M. B.; Belanova, E. A.

    2014-09-01

    The structure of sodium-aluminophosphate glasses containing constituents of high-level wastes (cesium, magnesium, copper, and molybdenum oxides) from uranium-graphite reactors was studied by IR and Raman spectroscopy coupled with x-ray diffraction. The structural network was shown to be composed of short P-O chains with embedded AlO4 tetrahedra. Cross-linking by Mg2+ was possible in the Mg-bearing samples. The effect of the other oxides (Cs2O, MoO3, CuO) on the glass structure was negligible for the occurring amounts. The glasses devitrified partially upon quenching and more strongly upon annealing. This was reflected in splitting of the vibrational bands for bonds in the glass anionic structural motif.

  13. Quasicrystalline Approach to Prediting the Spinel-Nepheline Liquidus: Application to Nuclear Waste Glass Processing

    SciTech Connect

    Jantzen, Carol

    2005-10-10

    The crystal-melt equilibria in complex fifteen component melts are modeled based on quasicrystalline concepts. A pseudobinary phase diagram between acmite (which melts incongruently to a transition metal ferrite spinel) and nepheline is defined. The pseudobinary lies within the Al{sub 2}O{sub 3}-Fe{sub 2}O{sub 3}-Na{sub 2}O-SiO{sub 2} quaternary system that defines the crystallization of basalt glass melts. The pseudobinary provides the partitioning of species between the melt and the primary liquidus phases. The medium range order of the melt and the melt-crystal exchange equilibria are defined based on a constrained mathematical treatment that considers the crystallochemical coordination of the elemental species in acmite and nepheline. The liquidus phases that form are shown to be governed by the melt polymerization and the octahedral site preference energies. This quasicrystalline liquidus model has been used to prevent unwanted crystallization in the world's largest high level waste (HLW) melter for the past three years while allowing >10 wt% higher waste loadings to be processed.

  14. Project C-018H, 242-A Evaporator/PUREX Plant Process Condensate Treatment Facility, functional design criteria. Revision 3

    SciTech Connect

    Sullivan, N.

    1995-05-02

    This document provides the Functional Design Criteria (FDC) for Project C-018H, the 242-A Evaporator and Plutonium-Uranium Extraction (PUREX) Plant Condensate Treatment Facility (Also referred to as the 200 Area Effluent Treatment Facility [ETF]). The project will provide the facilities to treat and dispose of the 242-A Evaporator process condensate (PC), the Plutonium-Uranium Extraction (PUREX) Plant process condensate (PDD), and the PUREX Plant ammonia scrubber distillate (ASD).

  15. Functional design criteria for the 242-A evaporator and PUREX (Plutonium-Uranium Extraction) Plant condensate interim retention basin

    SciTech Connect

    Cejka, C.C.

    1990-01-01

    This document contains the functional design criteria for a 26- million-gallon retention basin and 10 million gallons of temporary storage tanks. The basin and tanks will be used to store 242-A Evaporator process condensate, the Plutonium-Uranium Extraction (PUREX) Plant process distillate discharge stream, and the PUREX Plant ammonia scrubber distillate stream. Completion of the project will allow both the 242-A Evaporator and the PUREX Plant to restart. 4 refs.

  16. Preconceptual design study for solidifying high-level waste: Appendices A, B and C West Valley Demonstration Project

    SciTech Connect

    Hill, O.F.

    1981-04-01

    This report presents a preconceptual design study for processing radioactive high-level liquid waste presently stored in underground tanks at Western New York Nuclear Service Center (WNYNSC) near West Valley, New York, and for incorporating the radionculides in that waste into a solid. The high-level liquid waste accumulated from the operation of a chemical reprocessing plant by the Nuclear Fuel Services, Inc. from 1966 to 1972. The high-level liquid waste consists of approximately 560,000 gallons of alkaline waste from Purex process operations and 12,000 gallons of acidic (nitric acid) waste from one campaign of processing thoria fuels by a modified Thorex process (during this campaign thorium was left in the waste). The alkaline waste contains approximately 30 million curies and the acidic waste contains approximately 2.5 million curies. The reference process described in this report is concerned only with chemically processing the high-level liquid waste to remove radionuclides from the alkaline supernate and converting the radionuclide-containing nonsalt components in the waste into a borosilicate glass.

  17. Defense Waste Processing Facility (DWPF) Viscosity Model: Revisions for Processing High TiO2 Containing Glasses

    SciTech Connect

    Jantzen, C. M.; Edwards, T. B.

    2016-08-30

    Radioactive high-level waste (HLW) at the Savannah River Site (SRS) has successfully been vitrified into borosilicate glass in the Defense Waste Processing Facility (DWPF) since 1996. Vitrification requires stringent product/process (P/P) constraints since the glass cannot be reworked once it is poured into ten foot tall by two foot diameter canisters. A unique “feed forward” statistical process control (SPC) was developed for this control rather than statistical quality control (SQC). In SPC, the feed composition to the DWPF melter is controlled prior to vitrification. In SQC, the glass product would be sampled after it is vitrified. Individual glass property-composition models form the basis for the “feed forward” SPC. The models transform constraints on the melt and glass properties into constraints on the feed composition going to the melter in order to guarantee, at the 95% confidence level, that the feed will be processable and that the durability of the resulting waste form will be acceptable to a geologic repository. The DWPF SPC system is known as the Product Composition Control System (PCCS). The DWPF will soon be receiving wastes from the Salt Waste Processing Facility (SWPF) containing increased concentrations of TiO2, Na2O, and Cs2O . The SWPF is being built to pretreat the high-curie fraction of the salt waste to be removed from the HLW tanks in the F- and H-Area Tank Farms at the SRS. In order to process TiO2 concentrations >2.0 wt% in the DWPF, new viscosity data were developed over the range of 1.90 to 6.09 wt% TiO2 and evaluated against the 2005 viscosity model. An alternate viscosity model is also derived for potential future use, should the DWPF ever need to process other titanate-containing ion exchange materials. The ultimate limit on the amount of TiO2 that can be accommodated from SWPF will be determined by the three PCCS models, the waste composition of a given sludge

  18. DURABILITY AND NEPHELINE CRYSTALLIZATION STUDY FOR HIGH LEVEL WASTE (HLW) SLUDGE BATCH 4 (SB4) GLASSES FORMULATED WITH FRIT 503

    SciTech Connect

    Fox, K; Tommy Edwards, T; David Peeler, D; David Best, D; Irene Reamer, I; Phyllis Workman, P

    2006-06-06

    The Defense Waste Processing Facility (DWPF) is about to process High Level Waste (HLW) Sludge Batch 4 (SB4). This sludge batch is high in alumina and nepheline can crystallize readily depending on the glass composition. Large concentrations of crystallized nepheline can have an adverse effect on HLW glass durability. Several studies have been performed to study the potential for nepheline formation in SB4. The Phase 3 Nepheline Formation study of SB4 glasses examined sixteen different glasses made with four different frits. Melt rate experiments were performed by the Process Science and Engineering Section (PS&E) of the Savannah River National Laboratory (SRNL) using the four frits from the Phase 3 work, plus additional high B2O3/high Fe2O3 frits. Preliminary results from these tests showed the potential for significant improvements in melt rate for SB4 glasses using a higher B2O3-containing frit, particularly Frit 503. The main objective of this study was to investigate the durability of SB4 glasses produced with a high B2O3 frit likely to be recommended for SB4 processing. In addition, a range of waste loadings (WLs) was selected to continue to assess the effectiveness of a nepheline discriminator in predicting concentrations of nepheline crystallization that would be sufficient to influence the durability response of the glass. Five glasses were selected for this study, covering a WL range of 30 to 50 wt% in 5 wt% increments. The Frit 503 glasses were batched and melted. Specimens of each glass were heat-treated to simulate cooling along the centerline of a DWPF-type canister (ccc) to gauge the effects of thermal history on product performance. Visual observations on both quenched and ccc glasses were documented. A representative sample from each glass was submitted to the SRNL Process Science Analytical Laboratory (PSAL) for chemical analysis to confirm that the as-fabricated glasses corresponded to the defined target compositions. The Product Consistency Test

  19. The incorporation of P, S, Cr, F, Cl, I, Mn, Ti, U, and Bi into simulated nuclear waste glasses: Literature study

    SciTech Connect

    Langowski, M.H.

    1996-02-01

    Waste currently stored on the Hanford Reservation in underground tanks will be into High Level Waste (HLW) and Low Level Waste (LLW). The HLW melter will high-level and transuranic wastes to a vitrified form for disposal in a geological repository. The LLW melter will vitrify the low-level waste which is mainly a sodium solution. Characterization of the tank wastes is still in progress, and the pretreatment processes are still under development Apart from tank-to-tank variations, the feed delivered to the HLW melter will be subject to process control variability which consists of blending and pretreating the waste. The challenge is then to develop glass formulation models which can produce durable and processable glass compositions for all potential vitrification feed compositions and processing conditions. The work under HLW glass formulation is to study and model glass and melt pro functions of glass composition and temperature. The properties of interest include viscosity, electrical conductivity, liquidus temperature, crystallization, immiscibility durability. It is these properties that determine the glass processability and ac waste glass. Apart from composition, some properties, such as viscosity are affected by temperature. The processing temperature may vary from 1050{degrees}C to 1550{degrees}C dependent upon the melter type. The glass will also experience a temperature profile upon cooling. The purpose of this letter report is to assess the expected vitrification feed compositions for critical components with the greatest potential impact on waste loading for double shell tank (DST) and single shell tank (SST) wastes. The basis for critical component selection is identified along with the planned approach for evaluation. The proposed experimental work is a crucial part of model development and verification.

  20. Effects of soda-lime-silica waste glass on mullite formation kinetics and micro-structures development in vitreous ceramics.

    PubMed

    Marinoni, Nicoletta; D'Alessio, Daniela; Diella, Valeria; Pavese, Alessandro; Francescon, Ferdinando

    2013-07-30

    The effects of soda-lime waste glass, from the recovery of bottle glass cullet, in partial replacement of Na-feldspar for sanitary-ware ceramic production are discussed. Attention is paid to the mullite growth kinetics and to the macroscopic properties of the final output, the latter ones depending on the developed micro-structures and vitrification grade. Measurements have been performed by in situ high temperature X-ray powder diffraction, scanning electron microscopy, thermal dilatometry, water absorption and mechanical testing. Glass substituting feldspar from 30 to 50 wt% allows one (i) to accelerate the mullite growth reaction kinetics, and (ii) to achieve macroscopic features of the ceramic output that comply with the latest technical requirements. The introduction of waste glass leads to (i) a general saving of fuel and reduction of the CO2-emissions during the firing stage, (ii) a preservation of mineral resources in terms of feldspars, and (iii) an efficient management of the bottle glass refuse by readdressing a part of it in the sanitary-ware manufacturing.

  1. Modelling the local atomic structure of molybdenum in nuclear waste glasses with ab initio molecular dynamics simulations.

    PubMed

    Konstantinou, Konstantinos; Sushko, Peter V; Duffy, Dorothy M

    2016-09-21

    The nature of chemical bonding of molybdenum in high level nuclear waste glasses has been elucidated by ab initio molecular dynamics simulations. Two compositions, (SiO2)57.5-(B2O3)10-(Na2O)15-(CaO)15-(MoO3)2.5 and (SiO2)57.3-(B2O3)20-(Na2O)6.8-(Li2O)13.4-(MoO3)2.5, were considered in order to investigate the effect of ionic and covalent components on the glass structure and the formation of the crystallisation precursors (Na2MoO4 and CaMoO4). The coordination environments of Mo cations and the corresponding bond lengths calculated from our model are in excellent agreement with experimental observations. The analysis of the first coordination shell reveals two different types of molybdenum host matrix bonds in the lithium sodium borosilicate glass. Based on the structural data and the bond valence model, we demonstrate that the Mo cation can be found in a redox state and the molybdate tetrahedron can be connected with the borosilicate network in a way that inhibits the formation of crystalline molybdates. These results significantly extend our understanding of bonding in Mo-containing nuclear waste glasses and demonstrate that tailoring the glass composition to specific heavy metal constituents can facilitate incorporation of heavy metals at high concentrations.

  2. Studies of waste-canister compatibility. [Waste forms: Al-Si and Pb-Sn matrix alloys, FUETAP, glass, Synroc D, and waste particles coated with carbon or carbon plus SiC

    SciTech Connect

    McCoy, H.E.

    1983-01-01

    Compatibility studies were conducted between 7 waste forms and 15 potential canister structural materials. The waste forms were Al-Si and Pb-Sn matrix alloys, FUETAP, glass, Synroc D, and waste particles coated with carbon or carbon plus silicon carbide. The canister materials included carbon steel (bare and with chromium or nickel coatings), copper, Monel, Cu-35% Ni, titanium (grades 2 and 12), several Inconels, aluminum alloy 5052, and two stainless steels. Tests of either 6888 or 8821 h were conducted at 100 and 300/sup 0/C, which bracket the low and high limits expected during storage. Glass and FUETAP evolved sulfur, which reacted preferentially with copper, nickel, and alloys of these metals. The Pb-Sn matrix alloy stuck to all samples and the carbon-coated particles to most samples at 300/sup 0/C, but the extent of chemical reaction was not determined. Testing for 0.5 h at 800/sup 0/C was included because it is representative of a transportation accident and is required of casks containing nuclear materials. During these tests (1) glass and FUETAP evolved sulfur, (2) FUETAP evolved large amounts of gas, (3) Synroc stuck to titanium alloys, (4) glass was molten, and (5) both matrix alloys were molten with considerable chemical interactions with many of the canister samples. If this test condition were imposed on waste canisters, it would be design limiting in many waste storage concepts.

  3. GlassForm

    SciTech Connect

    2011-09-16

    GlassForm is a software tool for generating preliminary waste glass formulas for a given waste stream. The software is useful because it reduces the number of verification melts required to develop a suitable additive composition. The software includes property models that calculate glass properties of interest from the chemical composition of the waste glass. The software includes property models for glass viscosity, electrical conductivity, glass transition temperature, and leach resistance as measured by the 7-day product consistency test (PCT).

  4. Investigating in vitro bioactivity and magnetic properties of the ferrimagnetic bioactive glass-ceramic fabricated using soda-lime-silica waste glass

    NASA Astrophysics Data System (ADS)

    Abbasi, M.; Hashemi, B.; Shokrollahi, H.

    2014-04-01

    The main purpose of the current research is the production and characterization of a ferrimagnetic bioactive glass-ceramic prepared through the solid-state reaction method using soda-lime-silica waste glass as the main raw material. In comparison with the conventional route, that is, the melt-quenching and subsequent heat treatment, the present work is an economical technique. Structural, thermal and magnetic properties of the samples were examined by X-ray diffraction (XRD), differential thermal analysis (DTA) and vibrating sample magnetometer (VSM). The in vitro test was utilized to assess the bioactivity level of the samples by Hanks' solution as simulated body fluid (SBF). The apatite surface layer formation was examined by the scanning electron microscopy (SEM) equipped with energy dispersive spectroscopy (EDS). The calcium ion concentration in the solutions was measured by atomic absorption spectroscopy (AAS). VSM results revealed that with the addition of 5-20 wt% strontium hexaferrite to bioactive glass-ceramics, the ferrimagnetic bioactive glass-ceramics with hysteresis losses between 7024 and 75,852 erg/g were obtained. The in vitro test showed that the onset formation time of hydroxyapatite layer on the surface of the samples was 14 days and after 30 days, this layer was completed.

  5. Development Of High Waste-Loading HLW Glasses For High Bismuth Phosphate Wastes, VSL-12R2550-1, Rev 0

    SciTech Connect

    Kruger, A. A.; Pegg, Ian L.; Gan, Hao; Kot, Wing K.

    2012-12-13

    This report presents results from tests with new glass formulations that have been developed for several high Bi-P HLW compositions that are expected to be processed at the WTP that have not been tested previously. WTP HLW feed compositions were reviewed to select waste batches that are high in Bi-P and that are reasonably distinct from the Bi-limited waste that has been tested previously. Three such high Bi-P HLW compositions were selected for this work. The focus of the present work was to determine whether the same type of issues as seen in previous work with high-Bi HLW will be seen in HLW with different concentrations of Bi, P and Cr and also whether similar glass formulation development approaches would be successful in mitigating these issues. New glass compositions were developed for each of the three representative Bi-P HLW wastes and characterized with respect to key processing and product quality properties and, in particular, those relating to crystallization and foaming tendency.

  6. INCONEL 690 CORROSION IN WTP (WASTE TREATMENT PLANT) HLW (HIGH LEVEL WASTE) GLASS MELTS RICH IN ALUMINUM & BISMUTH & CHROMIUM OR ALUMINUM/SODIUM

    SciTech Connect

    KRUGER AA; FENG Z; GAN H; PEGG IL

    2009-11-05

    Metal corrosion tests were conducted with four high waste loading non-Fe-limited HLW glass compositions. The results at 1150 C (the WTP nominal melter operating temperature) show corrosion performance for all four glasses that is comparable to that of other typical borosilicate waste glasses, including HLW glass compositions that have been developed for iron-limited WTP streams. Of the four glasses tested, the Bi-limited composition shows the greatest extent of corrosion, which may be related to its higher phosphorus content. Tests at higher suggest that a moderate elevation of the melter operating temperature (up to 1200 C) should not result in any significant increase in Inconel corrosion. However, corrosion rates did increase significantly at yet higher temperatures (1230 C). Very little difference was observed with and without the presence of an electric current density of 6 A/inch{sup 2}, which is the typical upper design limit for Inconel electrodes. The data show a roughly linear relationship between the thickness of the oxide scale on the coupon and the Cr-depletion depth, which is consistent with the chromium depletion providing the material source for scale growth. Analysis of the time dependence of the Cr depletion profiles measured at 1200 C suggests that diffusion of Cr in the Ni-based Inconel alloy controls the depletion depth of Cr inside the alloy. The diffusion coefficient derived from the experimental data agrees within one order of magnitude with the published diffusion coefficient data for Cr in Ni matrices; the difference is likely due to the contribution from faster grain boundary diffusion in the tested Inconel alloy. A simple diffusion model based on these data predicts that Inconel 690 alloy will suffer Cr depletion damage to a depth of about 1 cm over a five year service life at 1200 C in these glasses.

  7. COMPUTER MODELING OF HIGH-LEVEL WASTE GLASS TEMPERATURES WITHIN DWPF CANISTERS DURING POURING AND COOL DOWN

    SciTech Connect

    Amoroso, J.

    2011-10-09

    This report describes the results of a computer simulation study to predict the temperature of the glass at any location inside a DWPF canister during pouring and subsequent cooling. These simulations are an integral part of a larger research focus aimed at developing methods to predict, evaluate, and ultimately suppress nepheline formation in HLW glasses. That larger research focus is centered on holistically understanding nepheline formation in HLW glass by exploring the fundamental thermal and chemical driving forces for nepheline crystallization with respect to realistic processing conditions. Through experimental work, the goal is to integrate nepheline crystallization potential in HLW glass with processing capability to ultimately optimize waste loading and throughput while maintaining an acceptable product with respect to durability. The results of this study indicated severe temperature gradients and prolonged temperature dwell times exist throughout different locations in the canister and that the time and temperatures that HLW glass is subjected to during processing is a function of pour rate. The simulations indicate that crystallization driving forces are not uniform throughout the glass volume in a DWPF (or DWPF-like) canister and illustrate the importance of considering overall kinetics (chemical and thermal driving forces) of nepheline formation when developing methods to predict and suppress its formation in HLW glasses. The intended path forward is to use the simulation data both as a driver for future experimental work and, as an investigative tool for evaluating the impact of experimental results. Simulation data will be used to develop laboratory experiments to more acutely evaluate nepheline formation in HLW glass by incorporating the simulated temperatures throughout the canister into the laboratory experiments. Concurrently, laboratory experiments will be performed to identify nepheline crystallization potential in HLW glass as a function of

  8. Time-Temperature-Transformation Study of Simulated Hanford Tank Waste (AZ-101) and Optimization of Glass Formulation for Processing Such Waste

    SciTech Connect

    Ramsey, W. G.; Kauffman, B. M.; Bricka, M.; Meaker, T. F.; Giordana, A.; Smith, J. D.; Miller, F. S.; Bohannan, E.; Powell, J.; Reich, M.; Jordan, J.; Venter, L.; Barletta, R. E.; Ramsey, A. A.; Maise, G. M.; Manowitz, B.; Steinberg, M.; Salzano, F.

    2003-02-26

    This paper presents the current results of a study for the optimization of the quality of the wasteform to be produced by vitrification of Hanford High Level Waste (HLW). A simulant of the content of Hanford Tank AZ-101 has been used for the experiments. A first phase of the research focused on the wasteform composition and showed that a high quality and chemical-resistant wasteform can be formed incorporating 60 weight % of dried waste into a borosilicate glass enriched with zinc oxide and boric acid and provided some indication about the heat treatment of the melt. A second phase of the study, still in progress, refines these findings. A detailed crystallinity survey of the waste form after various heat treatments has been performed, culminating in the development of a time-temperature-transformation (TTT) diagram. The results of the first phase of research and preliminary results from the second phase are described.

  9. Conducting glasses recovered from thin film transistor liquid crystal display wastes for dye-sensitized solar cell cathodes.

    PubMed

    Chen, C-C; Chang, F-C; Peng, C Y; Wang, H Paul

    2015-01-01

    Transparent conductive glasses such as thin film transistor (TFT) array and colour filter glasses were recovered from the TFT-liquid crystal display panel wastes by dismantling and sonic cleaning. Noble metals (i.e. platinum (Pt)) and indium tin oxide (ITO) are generally used in the cathode of a dye-sensitized solar cell (DSSC). To reduce the DSSC cost, Pt was replaced with nano nickel-encapsulated carbon-shell (Ni@C) nanoparticles, which were prepared by carbonization of Ni²⁺-β-cyclodextrin at 673 K for 2 h. The recovered conductive glasses were used in the DSSC electrodes in the substitution of relatively expensive ITO. Interestingly, the efficiency of the DSSC having the Ni@C-coated cathode is as high as 2.54%. Moreover, the cost of the DSSC using the recovered materials can be reduced by at least 24%.

  10. Addendum to the Safety Analysis Report for the Steel Waste Packaging. Revision 1

    SciTech Connect

    Crow, S R

    1996-02-15

    The Battelle Pacific Northwest National Laboratory Safety Analysis Report (SAR) for the Steel Waste Package requires additional analyses to support the shipment of remote-handled radioactive waste and special-case waste from the 324 building hot cells to PUREX for interim storage. This addendum provides the analyses required to show that this waste can be safely shipped onsite in the configuration shown.

  11. Chemical decomposition of high-level nuclear waste storage/disposal glasses under irradiation. 1998 annual progress report

    SciTech Connect

    Griscom, D.L.; Merzbacher, C.I.

    1998-06-01

    'The objective of this project is to employ the technique of electron spin resonance (ESR), in conjunction with other experimental methods, to study radiation-induced decomposition of vitreous compositions proposed for immobilization/disposal of high-level nuclear wastes (HLW) or excess weapons plutonium. ESR is capable of identifying, even at the parts-per-million level, displaced atoms, ruptured bonds, and free radicals created by radiation in such glassy forms. For example, one of the scientific goals is to determine whether ESR-detectable superoxide (O{sub 2}{sup -}) and ozonide (O{sub 3}{sup -}) ions are precursors of radiation-induced oxygen gas bubbles reported by other investigators. The fundamental understandings obtained in this study will enable reliable predictions of the long-term effects of and decays of the immobilized radionuclides on HLW glasses. This report represents the results of an 18-month effort performed under a 3-year research award. Four categories of materials were studied: (1) several actual and proposed HLW glass compositions fabricated at Savannah River Technology Center (SRTC), samples of which had been irradiated to a dose of 30 MGy (1 Gy = 100 rad) to simulate decay effects, (2) several high-iron phosphate glasses fabricated at the University of Missouri-Rolla (UMR), (3) one other model HLW glass and several simulated natural glasses which had been implanted with 160-keV He{sup +} ions to simulate-decay damage, and (4) an actual geological glass damaged by decays of trace amounts of contained {sup 238}U and {sup 232}Th over a period of 65 Myears. Among the category-1 materials were two samples of Defense Waste Processing Facility (DWPF) borosilicate glasses modeling compositions currently being used to vitrify HLW at SRTC. The ESR spectra recorded for the unirradiated DWPF-glass simulants were attributable to Fe 3{sup +} ions. The 30-MGy irradiation was found to change the Fe{sup 3+} concentration of these glasses by a

  12. Disposition of PUREX facility tanks D5 and E6 uranium and plutonium solutions. Final report

    SciTech Connect

    Harty, D.P.

    1993-12-01

    Approximately 9 kilograms of plutonium and 5 metric tons of uranium in a 1 molar nitric acid solution are being stored in two PUREX facility vessels, tanks D5 and E6. The plutonium was accumulated during cleanup activities of the plutonium product area of the PUREX facility. Personnel at PUREX recently completed a formal presentation to the Surplus Materials Peer Panel (SMPP) regarding disposition of the material currently in these tanks. The peer panel is a group of complex-wide experts who have been chartered by EM-64 (Office of Site and Facility Transfer) to provide a third party independent review of disposition decisions. The information presented to the peer panel is provided in the first section of this report. The panel was generally receptive to the information provided at that time and the recommendations which were identified.

  13. Expanded High-Level Waste Glass Property Data Development: Phase I

    SciTech Connect

    Schweiger, Michael J.; Riley, Brian J.; Crum, Jarrod V.; Hrma, Pavel R.; Rodriguez, Carmen P.; Arrigoni, Benjamin M.; Lang, Jesse B.; Kim, Dong-Sang; Vienna, John D.; Raszewski, F. C.; Peeler, David K.; Edwards, Tommy B.; Best, D. R.; Reamer, Irene A.; Riley, W. T.; Simmons, P. T.; Workman, R. J.

    2011-01-21

    Two separate test matrices were developed as part if the EM-21 Glass Matrix Crucible Testing. The first matrix, developed using a single component-at-a-time design method and covering glasses of interest primarily to Hanford, is addressed in this data package. This data package includes methods and results from glass fabrication, chemical analysis of glass compositions, viscosity, electrical conductivity, liquidus temperature, canister centerline cooling, product consistency testing, and the toxicity characteristic leach procedure.

  14. Structure, crystallization and dielectric resonances in 2-13 GHz of waste-derived glass-ceramic

    NASA Astrophysics Data System (ADS)

    Yao, Rui; Liao, SongYi; Chen, XiaoYu; Wang, GuangRong; Zheng, Feng

    2016-12-01

    Structure, kinetics of crystallization, and dielectric resonances of waste-derived glass-ceramic prepared via quench-heating route were studied as a function of dosage of iron ore tailing (IOT) within 20-40 wt% using X-ray diffraction (XRD), fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), scanning electron microscopy (SEM) with energy dispersive X-ray spectroscopy (EDS), X-ray photoelectron spectroscopy (XPS), and vector network analyzer (VNA) measurements. The glass-ceramic mainly consisted of ferrite crystals embedded in borosilicate glass matrix. Crystallization kinetics and morphologies of ferrite crystals as well as coordination transformation of boron between [BO4] and [BO3] in glass network were adjustable by changing the amount of IOT. Dielectric resonances in 6-13 GHz were found to be dominated by oscillations of Ca2+ cations in glass network with [SiO4] units on their neighboring sites. Ni2+ ions made a small contribution to those resonances. Diopside formed when IOT exceeded 35 wt%, which led to weakening of the resonances.

  15. Analyses by the Defense Waste Processing Facility Laboratory of Thorium Glasses from the Sludge Batch 6 Variability Study

    SciTech Connect

    Edwards, T.; Click, D.; Feller, M.

    2011-02-28

    The Savannah River Remediation (SRR) Defense Waste Processing Facility (DWPF) is currently processing Sludge Batch 6 (SB6) with Frit 418. At times during the processing of this glass system, thorium is expected to be at concentrations in the final wasteform that make it a reportable element for the first time since startup of radioactive operations at the DWPF. The Savannah River National Laboratory (SRNL) supported the qualification of the processing of this glass system at the DWPF. A recommendation from the SRNL studies was the need for the DWPF Laboratory to establish a method to measure thorium by Inductively Coupled Plasma - Atomic Emission Spectroscopy (ICPAES). This recommendation led to the set of thorium-bearing glasses from the SB6 Variability Study (VS) being submitted to the DWPF Laboratory for chemical composition measurement. The measurements were conducted by the DWPF Laboratory using the sodium peroxide fusion preparation method routinely employed for analysis of samples from the Slurry Mix Evaporator (SME). These measurements are presented and reviewed in this report. The review indicates that the measurements provided by the DWPF Laboratory are comparable to those provided by Analytical Development's laboratory at SRNL for these same glasses. As a result, the authors of this report recommend that the DWPF Laboratory begin using its routine peroxide fusion dissolution method for the measurement of thorium in SME samples of SB6. The purpose of this technical report is to present the measurements generated by the DWPF Laboratory for the SB6 VS glasses and to compare the measurements to the targeted compositions for these VS glasses as well as to SRNL's measurements (both sets, targeted and measured, of compositional values were reported by SRNL in [2]). The goal of these comparisons is to provide information that will lead to the qualification of peroxide fusion dissolution as a method for the measurement by the DWPF Laboratory of thorium in SME

  16. Glass fabrication and analysis literature review and method selection for WTP waste feed qualification

    SciTech Connect

    Peeler, D. K.

    2013-06-01

    The waste feed qualification program is being developed to protect the Hanford Tank Waste Treatment and Immobilization Plant (WTP) safety basis, technical basis, and design by assuring waste acceptance requirements are met for each staged waste feed Campaign prior to transfer from the Hanford Tank Farm to the WTP.

  17. Radionuclide Incorporation in Secondary Crystalline Minerals Resulting from Chemical Weathering of Selected Waste Glasses: Progress Report for Subtask 3d

    SciTech Connect

    SV Mattigod; DI Kaplan; VL LeGore; RD Orr; HT Schaef; JS Young

    1998-10-23

    Experiments were conducted in fiscal year 1998 by Pacific Northwest National Laboratory to evaluate potential incorporation of radionuclides in secondary mineral phases that form from weathering vitrified nuclear waste glasses. These experiments were conducted as part of the Immobilized Low- Activity Waste-Petiormance Assessment (ILAW-PA) to generate data on radionuclide mobilization and transport in a near-field enviromnent of disposed vitrified wastes. An initial experiment was conducted to identify the types of secondary minerals that form from two glass samples of differing compositions, LD6 and SRL202. Chemical weathering of LD6 glass at 90oC in contact with an aliquot of uncontaminated Hanford Site groundwater resulted in the formation of a Crystalline zeolitic mineral, phillipsite. In contrast similar chemical weathering of SRL202 glass at 90"C resulted in the formation of a microcrystalline smectitic mineral, nontronite. A second experiment was conducted at 90"C to assess the degree to which key radionuclides would be sequestered in the structure of secondary crystalline minerals; namely, phillipsite and nontronite. Chemical weathering of LD6 in contact with radionuclide-spiked Hanford Site groundwater indicated that substantial ilactions of the total activities were retained in the phillipsite structure. Similar chemical weathering of SRL202 at 90"C, also in contact with radionuclide-spiked Hanford Site groundwater, showed that significant fractions of the total activities were retained in the nontronite structure. These results have important implications regarding the radionuclide mobilization aspects of the ILAW-PA. Additional studies are required to confkm the results and to develop an improved under- standing of mechanisms of sequestration and attenuated release of radionuclides to help refine certain aspects of their mobilization.

  18. Computational Fluid Dynamics Modeling of Bubbling in a Viscous Fluid for Validation of Waste Glass Melter Modeling

    SciTech Connect

    Abboud, Alexander William; Guillen, Donna Post

    2016-01-01

    At the Hanford site, radioactive waste stored in underground tanks is slated for vitrification for final disposal. A comprehensive knowledge of the glass batch melting process will be useful in optimizing the process, which could potentially reduce the cost and duration of this multi-billion dollar cleanup effort. We are developing a high-fidelity heat transfer model of a Joule-heated ceramic lined melter to improve the understanding of the complex, inter-related processes occurring with the melter. The glass conversion rates in the cold cap layer are dependent on promoting efficient heat transfer. In practice, heat transfer is augmented by inserting air bubblers into the molten glass. However, the computational simulations must be validated to provide confidence in the solutions. As part of a larger validation procedure, it is beneficial to split the physics of the melter into smaller systems to validate individually. The substitution of molten glass for a simulant liquid with similar density and viscosity at room temperature provides a way to study mixing through bubbling as an isolated effect without considering the heat transfer dynamics. The simulation results are compared to experimental data obtained by the Vitreous State Laboratory at the Catholic University of America using bubblers placed within a large acrylic tank that is similar in scale to a pilot glass waste melter. Comparisons are made for surface area of the rising air bubbles between experiments and CFD simulations for a variety of air flow rates and bubble injection depths. Also, computed bubble rise velocity is compared to a well-accepted expression for bubble terminal velocity.

  19. Kinetics of Cold-Cap Reactions for Vitrification of Nuclear Waste Glass Based on Simultaneous Differential Scanning Calorimetry - Thermogravimetry (DSC-TGA) and Evolved Gas Analysis (EGA)

    SciTech Connect

    Rodriguez, Carmen P.; Pierce, David A.; Schweiger, Michael J.; Kruger, Albert A.; Chun, Jaehun; Hrma, Pavel R.

    2013-12-03

    For vitrifying nuclear waste glass, the feed, a mixture of waste with glass-forming and modifying additives, is charged onto the cold cap that covers 90-100% of the melt surface. The cold cap consists of a layer of reacting molten glass floating on the surface of the melt in an all-electric, continuous glass melter. As the feed moves through the cold cap, it undergoes chemical reactions and phase transitions through which it is converted to molten glass that moves from the cold cap into the melt pool. The process involves a series of reactions that generate multiple gases and subsequent mass loss and foaming significantly influence the mass and heat transfers. The rate of glass melting, which is greatly influenced by mass and heat transfers, affects the vitrification process and the efficiency of the immobilization of nuclear waste. We studied the cold-cap reactions of a representative waste glass feed using both the simultaneous differential scanning calorimetry thermogravimetry (DSC-TGA) and the thermogravimetry coupled with gas chromatography-mass spectrometer (TGA-GC-MS) as complementary tools to perform evolved gas analysis (EGA). Analyses from DSC-TGA and EGA on the cold-cap reactions provide a key element for the development of an advanced cold-cap model. It also helps to formulate melter feeds for higher production rate.

  20. Effect of composition and temperature on the properties of High-Level Waste (HLW) glasses melting above 1200{degrees}C (Draft)

    SciTech Connect

    Vienna, J.D.; Hrma, P.R.; Schweiger, M.J.

    1996-02-01

    Increasing the melting temperature of HLW glass allows an increase of waste loading (thus reducing product volume) and the production of more durable glasses at a faster melting rate. However, HLW glasses that melt at high temperatures differ in composition from glasses formulated for low temperature ({approximately}1150{degree}C). Consequently, the composition of high-temperature glasses falls in a region previously not well tested or understood. This report represents a preliminary study of property/composition relationships of high-temperature Hanford HLW glasses using a one-component-at-a-time change approach. A test matrix has been designed to explore a composition region expected for high-temperature high-waste loading HLW glasses to be produced at Hanford. This matrix was designed by varying several key components (SiO{sub 2}, B{sub 2}O{sub 3}, Na{sub 2}O, Li{sub 2}O, Fe{sub 2}O{sub 3}, Al{sub 2}O{sub 3}, ZrO{sub 2}, Bi{sub 2}O{sub 3}, P{sub 2}O{sub 5}, UO{sub 2}, TiO{sub 2}, Cr{sub 2}O{sub 3}, and others) starting from a glass based on a Hanford HLW all-blend waste. Glasses were fabricated and tested for viscosity, glass transition temperature, electrical conductivity, crystallinity, liquidus temperature, and PCT release. The effect of individual components on glass properties was assessed using first- and second- order empirical models. The first-order component effects were compared with those from low-temperature HLW glasses.

  1. Effect of Feed Melting, Temperature History and Minor Component Addition on Spinel Crystallization in High-Level Waste Glass

    SciTech Connect

    Izak, Pavel; Hrma, Pavel R.; Arey, Bruce W.; Plaisted, Trevor J.

    2001-08-01

    This study was undertaken to help design mathematical models for high-level waste (HLW) glass melter that simulate spinel behavior in molten glass. Spinel, (Fe,Ni,Mn) (Fe,Cr)2O4, is the primary solid phase that precipitates from HLW glasses containing Fe and Ni in sufficient concentrations. Spinel crystallization affects the anticipated cost and risk of HLW vitrification. To study melting reactions, we used simulated HLW feed, prepared with co-precipitated Fe, Ni, Cr, and Mn hydroxides. Feed samples were heated up at a temperature-increase rate (4C/min) close to that which the feed experiences in the HLW glass melter. The decomposition, melting, and dissolution of feed components (such as nitrates, carbonates, and silica) and the formation of intermediate crystalline phases (spinel, sodalite [Na8(AlSiO4)6(NO2)2], and Zr-containing minerals) were characterized using evolved gas analysis, volume-expansion measurement, optical microscope, scanning electron microscope, thermogravimetric analysis, differential scanning calorimetry, and X-ray diffraction. Nitrates and quartz, the major feed components, converted to a glass-forming melt by 880C. A chromium-free spinel formed in the nitrate melt starting from 520C and Sodalite, a transient product of corundum dissolution, appeared above 600C and eventually dissolved in glass. To investigate the effects of temperature history and minor components (Ru,Ag, and Cu) on the dissolution and growth of spinel crystals, samples were heated up to temperatures above liquidus temperature (TL), then subjected to different temperature histories, and analyzed. The results show that spinel mass fraction, crystals composition, and crystal size depend on the chemical and physical makeup of the feed and temperature history.

  2. Effect of Callovo-Oxfordian clay rock on the dissolution rate of the SON68 simulated nuclear waste glass

    NASA Astrophysics Data System (ADS)

    Neeway, James J.; Abdelouas, Abdesselam; Ribet, Solange; El Mendili, Yassine; Schumacher, Stéphan; Grambow, Bernd

    2015-04-01

    Long-term storage of high-level nuclear waste glass in France is expected to occur in an engineered barrier system (EBS) located in a subsurface Callovo-Oxfordian (COx) clay rock formation in the Paris Basin in northeastern France. Understanding the behavior of glass dissolution in the complex system is critical to be able to reliably model the performance of the glass in this complex environment. To simulate this multi-barrier repository scenario in the laboratory, several tests have been performed to measure glass dissolution rates of the simulated high-level nuclear waste glass, SON68, in the presence of COx claystone at 90 °C. Experiments utilized a High-Performance Liquid Chromatography (HPLC) pump to pass simulated Bure site COx pore water through a reaction cell containing SON68 placed between two COx claystone cores for durations up to 200 days. Silicon concentrations at the outlet were similar in all experiments, even the blank experiment with only the COx claystone (∼4 mg/L at 25 °C and ∼15 mg/L at 90 °C). The steady-state pH of the effluent, measured at room temperature, was roughly 7.1 for the blank and 7.3-7.6 for the glass-containing experiments demonstrating the pH buffering capacity of the COx claystone. Dissolution rates for SON68 in the presence of the claystone were elevated compared to those obtained from flow-through experiments conducted with SON68 without claystone in silica-saturated solutions at the same temperature and similar pH values. Additionally, through surface examination of the monoliths, the side of the monolith in direct contact with the claystone was seen to have a corrosion thickness 2.5× greater than the side in contact with the bulk glass powder. Results from one experiment containing 32Si-doped SON68 also suggest that the movement of Si through the claystone is controlled by a chemically coupled transport with a Si retention factor, Kd, of 900 mL/g.

  3. Utilization of calcite and waste glass for preparing construction materials with a low environmental load.

    PubMed

    Maeda, Hirotaka; Imaizumi, Haruki; Ishida, Emile Hideki

    2011-11-01

    In this study, porous calcite materials are hydrothermally treated at 200 °C using powder compacts consisting of calcite and glasses composed of silica-rich soda-lime. After treatment, the glasses are converted into calcium aluminosilicate hydrates, such as zeolite phases, which increase their strength. The porosity and morphology of new deposits of hydrothermally solidified materials depend up on the chemical composition of glass. The use of calcite and glass in the hydrothermal treatment plays an important role in the solidification of calcite without thermal decomposition.

  4. The effect of chromium oxide on the properties of simulated nuclear waste glasses

    SciTech Connect

    Vojtech, O.; Sussmilch, J.; Urbanec, Z.

    1996-02-01

    A study of the effect of chromium on the properties of selected glasses was performed in the frame of a Contract between Battelle, Pacific Northwest Laboratories and Nuclear Research Institute, ReZ. In the period from July 1994 to June 1995 two borosilicate glasses of special composition were prepared according to the PNL procedure and their physical and structural characteristics of glasses were studied. This Final Report contains a vast documentation on the properties of all glasses studied. For the preparation of the respective technology more detailed study of physico-chemical properties and crystallinity of investigated systems would be desirable.

  5. Novel Application of Glass Fibers Recovered From Waste Printed Circuit Boards as Sound and Thermal Insulation Material

    NASA Astrophysics Data System (ADS)

    Sun, Zhixing; Shen, Zhigang; Ma, Shulin; Zhang, Xiaojing

    2013-10-01

    The aim of this study is to investigate the feasibility of using glass fibers, a recycled material from waste printed circuit boards (WPCB), as sound absorption and thermal insulation material. Glass fibers were obtained through a fluidized-bed recycling process. Acoustic properties of the recovered glass fibers (RGF) were measured and compared with some commercial sound absorbing materials, such as expanded perlite (EP), expanded vermiculite (EV), and commercial glass fiber. Results show that RGF have good sound absorption ability over the whole tested frequency range (100-6400 Hz). The average sound absorption coefficient of RGF is 0.86, which is prior to those of EP (0.81) and EV (0.73). Noise reduction coefficient analysis indicates that the absorption ability of RGF can meet the requirement of II rating for sound absorbing material according to national standard. The thermal insulation results show that RGF has a fair low thermal conductivity (0.046 W/m K), which is comparable to those of some insulation materials (i.e., EV, EP, and rock wool). Besides, an empirical dependence of thermal conductivity on material temperature was determined for RGF. All the results showed that the reuse of RGF for sound and thermal insulation material provided a promising way for recycling WPCB and obtaining high beneficial products.

  6. Integrating safety and health during deactiviation: With lessons learned from PUREX

    SciTech Connect

    1995-09-29

    This report summarizes an integrated safety and health approach used during facility deactivation activities at the Department of Energy (DOE) Plutonium-Uranium Extraction (PUREX) Facility in Hanford, Washington. Resulting safety and health improvements and the potential, complex-wide application of this approach are discussed in this report through a description of its components and the impacts, or lessons-learned, of its use during the PUREX deactivation project. As a means of developing and implementing the integrated safety and health approach, the PUREX technical partnership was established in 1993 among the Office of Environment, Safety and Health`s Office of Worker Health and Safety (EH-5); the Office of Environmental Management`s Offices of Nuclear Material and Facility Stabilization (EM-60) and Compliance and Program Coordination (EM-20); the DOE Richland Operations Office; and the Westinghouse Hanford Company. It is believed that this report will provide guidance for instituting an integrated safety and health approach not only for deactivation activities, but for decommissioning and other clean-up activities as well. This confidence is based largely upon the rationality of the approach, often termed as common sense, and the measurable safety and health and project performance results that application of the approach produced during actual deactivation work at the PUREX Facility.

  7. WASTE LOADING ENHANCEMENTS FOR HANFORD LAW GLASSES VLS-10R1790-1 FINAL REPORT REV 0 12/1/2010

    SciTech Connect

    KRUGER AA; MULLER IS; JOSEPH I; MATLACK KS; GAN H; PEGG IL

    2010-12-28

    About 50 million gallons of high-level mixed waste is currently stored in underground tanks at The United States Department of Energy's (DOE's) Hanford site in the State of Washington. The Hanford Tank Waste Treatment and Immobilization Plant (WTP) will provide DOE's Office of River Protection (ORP) with a means of treating this waste by vitrification for subsequent disposal. The tank waste will be separated into low- and high-activity waste fractions, which will then be vitrified respectively into Immobilized Low Activity Waste (ILAW) and Immobilized High Level Waste (IHLW) products. The ILAW product will be disposed in an engineered facility on the Hanford site while the IHLW product will likely be directed to a national deep geological disposal facility for high-level nuclear waste. The ILAW and IHLW products must meet a variety of requirements with respect to protection of the environment before they can be accepted for disposal. The Office of River Protection is currently examining options to optimize the Low Activity Waste (LAW) Facility and LAW glass waste form. One option under evaluation is to enhance the waste processing rate of the vitrification plant currently under construction. It is likely that the capacity of the LAW vitrification plant can be increased incrementally by implementation of a variety of low-risk, high-probability changes, either separately or in combination. These changes include: (1) Operating at the higher processing rates demonstrated at the LAW pilot melter; (2) Increasing the glass pool surface area within the existing external melter envelope; (3) Increasing the glass waste loading; and (4) Operating the melter at a slightly higher temperature. The Vitreous State Laboratory (VSL) of The Catholic University of America (CUA) and Energy Solutions, Inc. have evaluated several of these potential incremental improvements for ORP in support of its evaluation of WTP LAW facility optimization. Some of these incremental improvements have

  8. A mechanistic model for long-term nuclear waste glass dissolution integrating chemical affinity and interfacial diffusion barrier

    NASA Astrophysics Data System (ADS)

    Ma, Teqi; Jivkov, Andrey P.; Li, Weiping; Liang, Wei; Wang, Yu; Xu, Hui; Han, Xiaoyuan

    2017-04-01

    Understanding the alteration of nuclear waste glass in geological repository conditions is critical element of the analysis of repository retention function. Experimental observations of glass alterations provide a general agreement on the following regimes: inter-diffusion, hydrolysis process, rate drop, residual rate and, under very particular conditions, resumption of alteration. Of these, the mechanisms controlling the rate drop and the residual rate remain a subject of dispute. This paper offers a critical review of the two most competitive models related to these regimes: affinity-limited dissolution and diffusion barrier. The limitations of these models are highlighted by comparison of their predictions with available experimental evidence. Based on the comprehensive discussion of the existing models, a new mechanistic model is proposed as a combination of the chemical affinity and diffusion barrier concepts. It is demonstrated how the model can explain experimental phenomena and data, for which the existing models are shown to be not fully adequate.

  9. Technical Note: Updated durability/composition relationships for Hanford high-level waste glasses

    SciTech Connect

    Piepel, G.F.; Hartley, S.A.; Redgate, P.E.

    1996-03-01

    This technical note presents empirical models developed in FYI 995 to predict durability as functions of glass composition. Models are presented for normalized releases of B, Li, Na, and Si from the 7-day Product Consistency Test (PCT) applied to quenched and canister centerline cooled (CCC) glasses as well as from the 28-day Materials Characterization Center-1 (MCC-1) test applied to quenched glasses. Models are presented for Composition Variation Study (CVS) data from low temperature melter (LTM) studies (Hrma, Piepel, et al. 1994) and high temperature melter (HTM) studies (Vienna et al. 1995). The data used for modeling in this technical note are listed in Appendix A.

  10. Hot isostatically-pressed aluminosilicate glass-ceramic with natural crystalline analogues for immobilizing the calcined high-level nuclear waste at the Idaho Chemical Processing Plant

    SciTech Connect

    Raman, S.

    1993-12-01

    The additives Si, Al, MgO, P{sub 2}O{sub 5} were mechanically blended with fluorinelsodium calcine in varying proportions. The batches were vacuum sealed in stainless steel canisters and hot isostatically pressed at 20,000 PSI and 1000 C for 4 hours. The resulting suite of glass-ceramic waste forms parallels the natural rocks in microstructural and compositional heterogeneity. Several crystalline phases ar analogous in composition and structure to naturally occurring minerals. Additional crystalline phases are zirconia and Ca-Mg borate. The glasses are enriched in silica and alumina. Approximately 7% calcine elements occur dissolved in this glass and the total glass content in the waste forms averages 20 wt%. The remainder of the calcine elements are partitioned into crystalline phases at 75 wt% calcine waste loading. The waste forms were tested for chemical durability in accordance with the MCC1-test procedure. The leach rates are a function of the relative proportions of additives and calcine, which in turn influence the composition and abundances of the glass and crystalline phases. The DOE leach rate criterion of less than 1 g/m{sup 2}-day is met by all the elements B, Cs and Na are increased by lowering the melt viscosity. This is related to increased crystallization or devitrification with increases in MgO addition. This exploratory work has shown that the increases in waste loading occur by preferred partitioning of the calcine components among crystalline and glass phases. The determination of optimum processing parameters in the form of additive concentration levels, homogeneous blending among the components, and pressure-temperature stabilities of phases must be continued to eliminate undesirable effects of chemical composition, microstructure and glass devitrification.

  11. REDOX state analysis of platinoid elements in simulated high-level radioactive waste glass by synchrotron radiation based EXAFS

    NASA Astrophysics Data System (ADS)

    Okamoto, Yoshihiro; Shiwaku, Hideaki; Nakada, Masami; Komamine, Satoshi; Ochi, Eiji; Akabori, Mitsuo

    2016-04-01

    Extended X-ray Absorption Fine Structure (EXAFS) analyses were performed to evaluate REDOX (REDuction and OXidation) state of platinoid elements in simulated high-level nuclear waste glass samples prepared under different conditions of temperature and atmosphere. At first, EXAFS functions were compared with those of standard materials such as RuO2. Then structural parameters were obtained from a curve fitting analysis. In addition, a fitting analysis used a linear combination of the two standard EXAFS functions of a given elements metal and oxide was applied to determine ratio of metal/oxide in the simulated glass. The redox state of Ru was successfully evaluated from the linear combination fitting results of EXAFS functions. The ratio of metal increased at more reducing atmosphere and at higher temperatures. Chemical form of rhodium oxide in the simulated glass samples was RhO2 unlike expected Rh2O3. It can be estimated rhodium behaves according with ruthenium when the chemical form is oxide.

  12. A Two-Stage Layered Mixture Experiment Design for a Nuclear Waste Glass Application-Part 1

    SciTech Connect

    Cooley, Scott K.; Piepel, Gregory F.; Gan, Hao; Kot, Wing; Pegg, Ian L.

    2003-12-01

    A layered experimental design involving mixture variables was generated to support developing property-composition models for high-level waste (HLW) glasses. The design was generated in two stages, each having unique characteristics. Each stage used a layered design having an outer layer, an inner layer, a center point, and some replicates. The layers were defined by single- and multi-variable constraints. The first stage involved 15 glass components treated as mixture variables. For each layer, vertices were generated and optimal design software was used to select alternative subsets of vertices and calculate design optimality measures. Two partial quadratic mixture models, containing 25 terms for the outer layer and 30 terms for the inner layer, were the basis for the optimal design calculations. Distributions of predicted glass property values were plotted and evaluated for the alternative subsets of vertices. Based on the optimality measures and the predicted property distributions, a ''best'' subset of vertices was selected for each layer to form a layered design for the first stage. The design for the second stage was selected to augment the first-stage design. The discussion of the second-stage design begins in this Part 1 and is continued in Part 2 (Cooley and Piepel, 2003b).

  13. Lead extraction from waste funnel cathode-ray tubes glasses by reaction with silicon carbide and titanium nitride.

    PubMed

    Yot, Pascal G; Méar, François O

    2009-12-15

    As a possibility to clean waste CRT glass, treatment of lead-containing glass with a reducing agent, SiC or TiN, leads to a porous material containing metallic lead, Pb(0), located on the surface of the pore, and unreduced lead, Pb(II). The influences of reducing agent content, of the time, and at last of the temperature on lead reduction were analysed. Our investigations have pointed out significant differences as a function of the used reducing agent. CRT glass heat treated with SiC lead to less Pb(0), compared to TiN as shown by X-ray diffraction, and differential scanning calorimetry (DSC). It has been also evidenced that lead reduction occurs on randomized zones inside the sample leading to macroscopic lead beads inside glassy samples. XPS and XAS measurements were also carried out to investigate the local structure of lead and have evidenced a change of role of lead inside the glassy framework in function of the used conditions.

  14. Modelling the local atomic structure of molybdenum in nuclear waste glasses with ab initio molecular dynamics simulations

    SciTech Connect

    None, None

    2016-01-01

    The nature of chemical bonding of molybdenum in high level nuclear waste glasses has been elucidated by ab initio molecular dynamics simulations. Two compositions, (SiO2)57.5 – (B2O3)10 – (Na2O)15 – (CaO)15 – (MoO3)2.5 and (SiO2)57.3 – (B2O3)20 – (Na2O)6.8 – (Li2O)13.4 – (MoO3)2.5 , were considered in order to investigate the effect of ionic and covalent components on the glass structure and the formation of the crystallisation precursors (Na2MoO4 and CaMoO4). The coordination environments of Mo cations and the corresponding bond lengths calculated from our model are in excellent agreement with experimental observations. The analysis of the first coordination shell reveals two different types of molybdenum host matrix bonds in the lithium sodium borosilicate glass. Based on the structural data and the bond valence model, we demonstrate that the Mo cation can be found in a redox state and the molybdate tetrahedron can be connected with the borosilicate network in a way that inhibits the formation of crystalline molybdates. These results significantly extend our understanding of bonding in Mo-containing nuclear waste glasses and demonstrate that tailoring the glass composition to specific heavy metal constituents can facilitate incorporation of heavy metals at high concentrations. K.K. was supported through the Impact Studentship scheme at UCL co-funded by the IHI Corporation and UCL. P.V.S. thanks the Royal Society, which supported preliminary work on this project, and the Laboratory Directed Research and Development program at PNNL, a multiprogram national laboratory operated by Battelle for the U.S. Department of Energy. Via our membership of the UK's HEC Materials Chemistry Consortium, which is funded by EPSRC (EP/L000202), this work used the ARCHER UK National Supercomputing Service (http://www.archer.ac.uk).

  15. Silicon isotope ratio measurements by inductively coupled plasma tandem mass spectrometry for alteration studies of nuclear waste glasses.

    PubMed

    Gourgiotis, Alkiviadis; Ducasse, Thomas; Barker, Evelyne; Jollivet, Patrick; Gin, Stéphane; Bassot, Sylvain; Cazala, Charlotte

    2017-02-15

    High-level, long-lived nuclear waste arising from spent fuel reprocessing is vitrified in silicate glasses for final disposal in deep geologic formations. In order to better understand the mechanisms driving glass dissolution, glass alteration studies, based on silicon isotope ratio monitoring of (29)Si-doped aqueous solutions, were carried out in laboratories. This work explores the capabilities of the new type of quadrupole-based ICP-MS, the Agilent 8800 tandem quadrupole ICP-MS/MS, for accurate silicon isotope ratio determination for alteration studies of nuclear waste glasses. In order to avoid silicon polyatomic interferences, a new analytical method was developed using O2 as the reaction gas in the Octopole Reaction System (ORS), and silicon isotopes were measured in mass-shift mode. A careful analysis of the potential polyatomic interferences on SiO(+) and SiO2(+) ion species was performed, and we found that SiO(+) ion species suffer from important polyatomic interferences coming from the matrix of sample and standard solutions (0.5M HNO3). For SiO2(+), no interferences were detected, and thus, these ion species were chosen for silicon isotope ratio determination. A number of key settings for accurate isotope ratio analysis like, detector dead time, integration time, number of sweeps, wait time offset, memory blank and instrumental mass fractionation, were considered and optimized. Particular attention was paid to the optimization of abundance sensitivity of the quadrupole mass filter before the ORS. We showed that poor abundance sensitivity leads to a significant shift of the data away from the Exponential Mass Fractionation Law (EMFL) due to the spectral overlaps of silicon isotopes combined with different oxygen isotopes (i.e. (28)Si(16)O(18)O(+), (30)Si(16)O(16)O(+)). The developed method was validated by measuring a series of reference solutions with different (29)Si enrichment. Isotope ratio trueness, uncertainty and repeatability were found to be <0

  16. An alternative host matrix based on iron phosphate glasses for the vitrification of specialized nuclear waste forms. 1998 annual progress report

    SciTech Connect

    Day, D.E.; Ray, C.S.; Marasinghe, G.K.; Karabulut, M.; Fang, X.

    1998-06-01

    'Certain high level wastes (HLW) in the US contain components such as phosphates, heavy metals, and halides which make them poorly suited for disposal in borosilicate glasses. Iron phosphate glasses appear to be a technically feasible alternative to borosilicate glasses for vitrifying these HLWs. The iron phosphate glasses mentioned above and their nuclear wasteforms are relatively new, so little is known about their atomic structure, redox equilibria, structure-property relationships, and crystallization products and characteristics. The objective of this research is to gain such information for the binary iron-phosphate glasses as well as iron phosphate wasteforms so that a comprehensive scientific assessment can be made of their usefulness in nuclear waste disposal. This report summarizes the work undertaken and completed in the first 20 months of a three year project. Approximately 250 samples, binary iron phosphate glasses and iron phosphate glasses containing one or two common nuclear waste components such as UO{sub 2} , Na{sub 2}O, Bi{sub 2}O{sub 3} , Cs{sub 2}O, SrO, and MoO{sub 3}, have been prepared. Weight loss has been used to measure the chemical durability and the redox equilibria between Fe(II) and Fe(III) has been investigated using Moessbauer spectroscopy. The atomic structure has been investigated using a variety of techniques including Mossbauer, Raman, X-ray absorption (XAS), and X-ray photoelectron (XPS) spectroscopies and neutron/high