Science.gov

Sample records for recoverable manufacturing system

  1. Engine protection system for recoverable rocket booster

    NASA Technical Reports Server (NTRS)

    Shelby, Jr., Jerry A. (Inventor)

    1994-01-01

    A rocket engine protection system for a recoverable rocket booster which is arranged to land in a salt water body in substantially a nose down attitude. The system includes an inflatable bag which is stowed on a portion of a flat annular rim of the aft skirt of the booster. The bag is hinged at opposing sides and is provided with springs that urge the bag open. The bag is latched in a stowed position during launch and prior to landing for recovery is unlatched to permit the bag to be urged open and into sealing engagement with the rim. A source of pressurized gas further inflates the bag and urges it into sealing engagement with the rim of the skirt where it is locked into position. The gas provides a positive pressure upon the interior of the bag to preclude entry of salt water into the skirt and into contact with the engine. A flotation arrangement may assist in precluding the skirt of the booster from becoming submerged.

  2. Distributed and recoverable digital control system

    NASA Technical Reports Server (NTRS)

    Stange, Kent (Inventor); Hess, Richard (Inventor); Kelley, Gerald B (Inventor); Rogers, Randy (Inventor)

    2010-01-01

    A real-time multi-tasking digital control system with rapid recovery capability is disclosed. The control system includes a plurality of computing units comprising a plurality of redundant processing units, with each of the processing units configured to generate one or more redundant control commands. One or more internal monitors are employed for detecting data errors in the control commands. One or more recovery triggers are provided for initiating rapid recovery of a processing unit if data errors are detected. The control system also includes a plurality of actuator control units each in operative communication with the computing units. The actuator control units are configured to initiate a rapid recovery if data errors are detected in one or more of the processing units. A plurality of smart actuators communicates with the actuator control units, and a plurality of redundant sensors communicates with the computing units.

  3. Characterization of a Recoverable Flight Control Computer System

    NASA Technical Reports Server (NTRS)

    Malekpour, Mahyar; Torres, Wilfredo

    1999-01-01

    The design and development of a Closed-Loop System to study and evaluate the performance of the Honeywell Recoverable Computer System (RCS) in electromagnetic environments (EME) is presented. The development of a Windows-based software package to handle the time-critical communication of data and commands between the RCS and flight simulation code in real-time while meeting the stringent hard deadlines is also submitted. The performance results of the RCS and characteristics of its upset recovery scheme while exercising flight control laws under ideal conditions as well as in the presence of electromagnetic fields are also discussed.

  4. Methods and systems for providing reconfigurable and recoverable computing resources

    NASA Technical Reports Server (NTRS)

    Stange, Kent (Inventor); Hess, Richard (Inventor); Kelley, Gerald B (Inventor); Rogers, Randy (Inventor)

    2010-01-01

    A method for optimizing the use of digital computing resources to achieve reliability and availability of the computing resources is disclosed. The method comprises providing one or more processors with a recovery mechanism, the one or more processors executing one or more applications. A determination is made whether the one or more processors needs to be reconfigured. A rapid recovery is employed to reconfigure the one or more processors when needed. A computing system that provides reconfigurable and recoverable computing resources is also disclosed. The system comprises one or more processors with a recovery mechanism, with the one or more processors configured to execute a first application, and an additional processor configured to execute a second application different than the first application. The additional processor is reconfigurable with rapid recovery such that the additional processor can execute the first application when one of the one more processors fails.

  5. [Pressure control system for the hermetically sealed cabin of the recoverable satellite].

    PubMed

    Sun, J; Yao, S; Zhang, X; Zhang, F; Zheng, C; Fu, L

    1998-06-01

    There are many precision instruments and equipment for scientific researches and experiments in the hermetically sealed cabin of satellite. Appropriate pressure must be controlled in the cabin in order to ensure the instruments and equipment from the adverse space environment. This paper describes a pressure control system for the hermetically sealed cabin in the recoverable scientific detect and experimental satellite. The cabin pressure is regulated automatically into the specific levels by venting or supplying the air from or to the cabin during launch, on orbit and before reentry of the satellite. The system has low mass, low power consumption and high reliability. It was used successfully in the recoverable satellite first in September 1987 and had been used many times since then. It is the first active pressure control system for the hermetically sealed cabin of the satellite in China.

  6. Monitoring system and methods for a distributed and recoverable digital control system

    NASA Technical Reports Server (NTRS)

    Stange, Kent (Inventor); Hess, Richard (Inventor); Kelley, Gerald B (Inventor); Rogers, Randy (Inventor)

    2010-01-01

    A monitoring system and methods are provided for a distributed and recoverable digital control system. The monitoring system generally comprises two independent monitoring planes within the control system. The first monitoring plane is internal to the computing units in the control system, and the second monitoring plane is external to the computing units. The internal first monitoring plane includes two in-line monitors. The first internal monitor is a self-checking, lock-step-processing monitor with integrated rapid recovery capability. The second internal monitor includes one or more reasonableness monitors, which compare actual effector position with commanded effector position. The external second monitor plane includes two monitors. The first external monitor includes a pre-recovery computing monitor, and the second external monitor includes a post recovery computing monitor. Various methods for implementing the monitoring functions are also disclosed.

  7. Method and system for redundancy management of distributed and recoverable digital control system

    NASA Technical Reports Server (NTRS)

    Stange, Kent (Inventor); Hess, Richard (Inventor); Kelley, Gerald B (Inventor); Rogers, Randy (Inventor)

    2012-01-01

    A method and system for redundancy management is provided for a distributed and recoverable digital control system. The method uses unique redundancy management techniques to achieve recovery and restoration of redundant elements to full operation in an asynchronous environment. The system includes a first computing unit comprising a pair of redundant computational lanes for generating redundant control commands. One or more internal monitors detect data errors in the control commands, and provide a recovery trigger to the first computing unit. A second redundant computing unit provides the same features as the first computing unit. A first actuator control unit is configured to provide blending and monitoring of the control commands from the first and second computing units, and to provide a recovery trigger to each of the first and second computing units. A second actuator control unit provides the same features as the first actuator control unit.

  8. Evaluation of Honeywell Recoverable Computer System (RCS) in Presence of Electromagnetic Effects

    NASA Technical Reports Server (NTRS)

    Malekpour, Mahyar

    1997-01-01

    The design and development of a Closed-Loop System to study and evaluate the performance of the Honeywell Recoverable Computer System (RCS) in electromagnetic environments (EME) is presented. The development of a Windows-based software package to handle the time critical communication of data and commands between the RCS and flight simulation code in real-time, while meeting the stringent hard deadlines is also presented. The performance results of the RCS while exercising flight control laws under ideal conditions as well as in the presence of electromagnetic fields is also discussed.

  9. Optimal ordering and production policy for a recoverable item inventory system with learning effect

    NASA Astrophysics Data System (ADS)

    Tsai, Deng-Maw

    2012-02-01

    This article presents two models for determining an optimal integrated economic order quantity and economic production quantity policy in a recoverable manufacturing environment. The models assume that the unit production time of the recovery process decreases with the increase in total units produced as a result of learning. A fixed proportion of used products are collected from customers and then recovered for reuse. The recovered products are assumed to be in good condition and acceptable to customers. Constant demand can be satisfied by utilising both newly purchased products and recovered products. The aim of this article is to show how to minimise total inventory-related cost. The total cost functions of the two models are derived and two simple search procedures are proposed to determine optimal policy parameters. Numerical examples are provided to illustrate the proposed models. In addition, sensitivity analyses have also been performed and are discussed.

  10. Recent Advances in Recoverable Systems for the Copper-Catalyzed Azide-Alkyne Cycloaddition Reaction (CuAAC).

    PubMed

    Mandoli, Alessandro

    2016-09-05

    The explosively-growing applications of the Cu-catalyzed Huisgen 1,3-dipolar cycloaddition reaction between organic azides and alkynes (CuAAC) have stimulated an impressive number of reports, in the last years, focusing on recoverable variants of the homogeneous or quasi-homogeneous catalysts. Recent advances in the field are reviewed, with particular emphasis on systems immobilized onto polymeric organic or inorganic supports.

  11. Manufacturing information system

    NASA Astrophysics Data System (ADS)

    Allen, D. K.; Smith, P. R.; Smart, M. J.

    1983-12-01

    The size and cost of manufacturing equipment has made it extremely difficult to perform realistic modeling and simulation of the manufacturing process in university research laboratories. Likewise the size and cost factors, coupled with many uncontrolled variables of the production situation has even made it difficult to perform adequate manufacturing research in the industrial setting. Only the largest companies can afford manufacturing research laboratories; research results are often held proprietary and seldom find their way into the university classroom to aid in education and training of new manufacturing engineers. It is the purpose for this research to continue the development of miniature prototype equipment suitable for use in an integrated CAD/CAM Laboratory. The equipment being developed is capable of actually performing production operations (e.g. drilling, milling, turning, punching, etc.) on metallic and non-metallic workpieces. The integrated CAD/CAM Mini-Lab is integrating high resolution, computer graphics, parametric design, parametric N/C parts programmings, CNC machine control, automated storage and retrieval, with robotics materials handling. The availability of miniature CAD/CAM laboratory equipment will provide the basis for intensive laboratory research on manufacturing information systems.

  12. Expert Systems Application In Manufacturing

    NASA Astrophysics Data System (ADS)

    Som, Pradip; Chitturi, Ramesh; Babu, A. J. G.

    1987-05-01

    Expert system, a special branch of Artificial Intelligence finds its way in the domain of manufacturing. This paper presents the basic ideas and features of the expert systems, problems in manufacturing and application of expert systems in manufacturing. As the process planning is an important phase in manufacturing, the suitability of expert systems for process planning area has been highlighted. Several expert systems, developed to solve manufacturing problems are also discussed in the paper.

  13. Flexible Manufacturing Systems: What's in It for the Manufacturer.

    ERIC Educational Resources Information Center

    Chowdhury, A. R.; Peckman, Donald C.

    1987-01-01

    The authors define the Flexible Manufacturing System and outline its history. They describe what the processing time includes and provide advantages and disadvantages of Flexible Manufacturing Systems compared to conventional manufacturing. (CH)

  14. The effect of COD loading on the granule-based enhanced biological phosphorus removal system and the recoverability.

    PubMed

    Yu, Shenjing; Sun, Peide; Zheng, Wei; Chen, Lujun; Zheng, Xiongliu; Han, Jingyi; Yan, Tao

    2014-11-01

    In this study, the effect of varied COD loading (200, 400, 500, 600 and 800 mg L(-1)) on stability and recoverability of granule-based enhanced biological phosphorus removal (EBPR) system was investigated during continuously 53-d operation. Results showed that COD loading higher than 500 mg L(-1) could obviously deteriorate the granular EBPR system and result in sludge bulking with filamentous bacteria. High COD loading also changed the transformation patterns of poly-β-hydroxyalkanoates (PHAs) and glycogen in metabolism process of polyphosphate-accumulating organisms (PAOs) and inhibited the EPS secretion, which completely destroyed the stability and integrality of granules. Results of FISH indicated that glycogen-accumulating organisms (GAOs) and other microorganisms had a competitive advantage over PAOs with higher COD loading. The community composition and EBPR performance were recovered irreversibly in long time operation when COD loading was higher than 500 mg L(-1). Copyright © 2014 Elsevier Ltd. All rights reserved.

  15. Manufacturing Information System.

    DTIC Science & Technology

    1983-12-22

    university classroom to aid in education and training of new manufacturing engineers. It is the purpose for this research to continue the development...PAUL R. SMITH 175 South 600 East #1 Provo, Utah 84601 (801) 377-8068 CAREER OBJECTIVE: Manufacturing Engineer using skills in development and...university classroom to aid in the education and train- ing of new manufacturing engineers. , . o i . o ., . . . . . - ,’ o . -2- 1.2. NEED There is a current

  16. Quality management of manufacturing process based on manufacturing execution system

    NASA Astrophysics Data System (ADS)

    Zhang, Jian; Jiang, Yang; Jiang, Weizhuo

    2017-04-01

    Quality control elements in manufacturing process are elaborated. And the approach of quality management of manufacturing process based on manufacturing execution system (MES) is discussed. The functions of MES for a microcircuit production line are introduced conclusively.

  17. Manufacturing Optimization (MO) System

    DTIC Science & Technology

    1994-02-28

    are passed back to the cross functional (top level) team for their negotiation. 14. SUBJECT TERMS 15. NUMBER OF PAGES 130 DFMA , Process Modeling...Technology ...................................... 12 3.2 Collaborative DFMA Tool .................................................. 12 3.3 Prototype...technologies in Design For Manufacturing and Assembly ( DFMA ). This R&D effort was centralized around the developm.nt of a DFMA analysis tool. The MO

  18. Inhibition of free ammonia to the granule-based enhanced biological phosphorus removal system and the recoverability.

    PubMed

    Zheng, Xiongliu; Sun, Peide; Lou, Juqing; Cai, Jing; Song, Yingqi; Yu, Shenjing; Lu, Xuanyu

    2013-11-01

    The inhibition of free ammonia (FA) to the granule-based enhanced biological phosphorus removal (EBPR) system and the recoverability from macro- to micro-scale were investigated in this study. FA was found to seriously deteriorate the EBPR performance and sludge characteristic (settleability and morphology). The FA inhibitory threshold of 17.76 mg NL(-1) was established. Acclimation phenomenon took place when poly-phosphate accumulating organisms (PAOs) were exposed for long time to constant FA concentration (8.88 mg NL(-1)). The repressed polysaccharides excretion could lead to breaking the stability and integrity of the granules. Therefore, the reduced particle size and granule disintegration were observed. The molecular analysis revealed that FA had a significant influence on the microbial communities and FA inhibition may provide a competitive advantage to glycogen accumulating organisms (GAOs) over PAOs. Interestingly, the community composition was found irreversible by recovery (Dice coefficients, 36.3%), although good EBPR performance was re-achieved. Copyright © 2013 Elsevier Ltd. All rights reserved.

  19. Finding the Maximum Recoverable System State in Optimistic Rollback Recovery Methods

    DTIC Science & Technology

    1989-01-01

    logged. Sistla and Welch have proposed two alternative recovery algorithms based on optimistic message log- ging [Sistla89]. One algorithm tags each...Systems Principles, pages 100-109. ACM, October 1983. [Sistla89] A. Prasad Sistla and Jennifer L. Welch. Efficient distributed recovery using message

  20. Coal availability and coal recoverability studies of the Matewan 7.5-minute quadrangle, Kentucky -- A USGS National Coal Resources Data System (NCRDS) CD-ROM

    SciTech Connect

    Carter, M.D.; Levine, M.J.; Teeters, D.D.; Sergeant, R.E.

    1995-12-31

    The Coal Availability Study program was initiated in 1987 by the US Geological survey (USGS) and State Geological Surveys of the major coal-bearing regions. The purpose of the program is to identify areas of societal and technologic restrictions to mining and to estimate the amount of coal remaining in the ground that may be available for development under current regulatory and general economic and technologic conditions. In 1990, the US Bureau of Mines (USBM) began a follow-on Coal Recoverability Study program to determine the recoverability and marketability of the coal within these same study areas. The Matewan, Kentucky, study area was the first of the Coal Availability and Coal Recoverability Studies to be completed. Coal bed crop lines, mined areas, and restrictions to mining were plotted on 1:24,000-scale maps and geographic information system (GIS) analytical techniques provided by the NCRDS were applied to delineate coal availability. This CD-ROM contains both graphical images of the original GIS files created during the project and the original GIS files. Thickness and geochemical data for the coal beds that were utilized for the study are also included. The CD-ROM will be part of the USGS Digital Data Series and will be available from the USGS Branch of Coal Geology. Ultimately it will be available on Internet. The CD-ROM will be on both MSDOS and Macintosh platforms.

  1. Agile manufacturing prototyping system (AMPS)

    SciTech Connect

    Garcia, P.

    1998-05-09

    The Agile Manufacturing Prototyping System (AMPS) is being integrated at Sandia National Laboratories. AMPS consists of state of the industry flexible manufacturing hardware and software enhanced with Sandia advancements in sensor and model based control; automated programming, assembly and task planning; flexible fixturing; and automated reconfiguration technology. AMPS is focused on the agile production of complex electromechanical parts. It currently includes 7 robots (4 Adept One, 2 Adept 505, 1 Staubli RX90), conveyance equipment, and a collection of process equipment to form a flexible production line capable of assembling a wide range of electromechanical products. This system became operational in September 1995. Additional smart manufacturing processes will be integrated in the future. An automated spray cleaning workcell capable of handling alcohol and similar solvents was added in 1996 as well as parts cleaning and encapsulation equipment, automated deburring, and automated vision inspection stations. Plans for 1997 and out years include adding manufacturing processes for the rapid prototyping of electronic components such as soldering, paste dispensing and pick-and-place hardware.

  2. Advanced optical manufacturing digital integrated system

    NASA Astrophysics Data System (ADS)

    Tao, Yizheng; Li, Xinglan; Li, Wei; Tang, Dingyong

    2012-10-01

    It is necessarily to adapt development of advanced optical manufacturing technology with modern science technology development. To solved these problems which low of ration, ratio of finished product, repetition, consistent in big size and high precision in advanced optical component manufacturing. Applied business driven and method of Rational Unified Process, this paper has researched advanced optical manufacturing process flow, requirement of Advanced Optical Manufacturing integrated System, and put forward architecture and key technology of it. Designed Optical component core and Manufacturing process driven of Advanced Optical Manufacturing Digital Integrated System. the result displayed effective well, realized dynamic planning Manufacturing process, information integration improved ratio of production manufactory.

  3. On Fault Tolerance in Manufacturing Systems.

    DTIC Science & Technology

    1987-10-01

    characteristic of manufacturing systems. Section 2.3 discusses the control issues and section 2.4 describes the communication issues in manufacturing...communications are the control functions of this level. 2.3. Communication issues in manufacturing systems From the hierarchical view, different levels in the

  4. Another Program Simulates A Modular Manufacturing System

    NASA Technical Reports Server (NTRS)

    Schroer, Bernard J.; Wang, Jian

    1996-01-01

    SSE5 computer program provides simulation environment for modeling manufacturing systems containing relatively small numbers of stations and operators. Designed to simulate manufacturing of apparel, also used in other manufacturing domains. Valuable for small or medium-size firms, including those lacking expertise to develop detailed mathematical models or have only minimal knowledge in describing manufacturing systems and in analyzing results of simulations on mathematical models. Two other programs available bundled together as SSE (MFS-26245). Each program models slightly different manufacturing scenario. Written in Turbo C v2.0 for IBM PC-series and compatible computers running MS-DOS and successfully compiled using Turbo C++ v3.0.

  5. Cellular Manufacturing Internet Performance Support System

    SciTech Connect

    Bohley, M.C.; Schwartz, M.E.

    1998-03-04

    The objective of this project was to develop an Internet-based electronic performance support system (EPSS) for cellular manufacturing providing hardware/software specifications, process descriptions, estimated cost savings, manufacturing simulations, training information, and service resources for government and industry users of Cincinnati Milacron machine tools and products. AlliedSignal Federal Manufacturing and Technologies (ASFM and T) used expertise in the areas of Internet design and multimedia creation to develop a performance support system (PSS) for the Internet with assistance from CM's subject matter experts from engineering, manufacturing, and technical support. Reference information was both created and re-purposed from other existing formats, then made available on the Internet. On-line references on cellular manufacturing operations include: definitions of cells and cellular manufacturing; illustrations on how cellular manufacturing improves part throughput, resource utilization, part quality, and manufacturing flexibility; illustrations on how cellular manufacturing reduces labor and overhead costs; identification of critical factors driving decisions toward cellular manufacturing; a method for identifying process improvement areas using cellular manufacturing; a method for customizing the size of cells for a specific site; a simulation for making a part using cellular manufacturing technology; and a glossary of terms and concepts.

  6. Optimization of space manufacturing systems

    NASA Technical Reports Server (NTRS)

    Akin, D. L.

    1979-01-01

    Four separate analyses are detailed: transportation to low earth orbit, orbit-to-orbit optimization, parametric analysis of SPS logistics based on earth and lunar source locations, and an overall program option optimization implemented with linear programming. It is found that smaller vehicles are favored for earth launch, with the current Space Shuttle being right at optimum payload size. Fully reusable launch vehicles represent a savings of 50% over the Space Shuttle; increased reliability with less maintenance could further double the savings. An optimization of orbit-to-orbit propulsion systems using lunar oxygen for propellants shows that ion propulsion is preferable by a 3:1 cost margin over a mass driver reaction engine at optimum values; however, ion engines cannot yet operate in the lower exhaust velocity range where the optimum lies, and total program costs between the two systems are ambiguous. Heavier payloads favor the use of a MDRE. A parametric model of a space manufacturing facility is proposed, and used to analyze recurring costs, total costs, and net present value discounted cash flows. Parameters studied include productivity, effects of discounting, materials source tradeoffs, economic viability of closed-cycle habitats, and effects of varying degrees of nonterrestrial SPS materials needed from earth. Finally, candidate optimal scenarios are chosen, and implemented in a linear program with external constraints in order to arrive at an optimum blend of SPS production strategies in order to maximize returns.

  7. Literature Review on Dynamic Cellular Manufacturing System

    NASA Astrophysics Data System (ADS)

    Nouri Houshyar, A.; Leman, Z.; Pakzad Moghadam, H.; Ariffin, M. K. A. M.; Ismail, N.; Iranmanesh, H.

    2014-06-01

    In previous decades, manufacturers faced a lot of challenges because of globalization and high competition in markets. These problems arise from shortening product life cycle, rapid variation in demand of products, and also rapid changes in manufcaturing technologies. Nowadays most manufacturing companies expend considerable attention for improving flexibility and responsiveness in order to overcome these kinds of problems and also meet customer's needs. By considering the trend toward the shorter product life cycle, the manufacturing environment is towards manufacturing a wide variety of parts in small batches [1]. One of the major techniques which are applied for improving manufacturing competitiveness is Cellular Manufacturing System (CMS). CMS is type of manufacturing system which tries to combine flexibility of job shop and also productivity of flow shop. In addition, Dynamic cellular manufacturing system which considers different time periods for the manufacturing system becomes an important topic and attracts a lot of attention to itself. Therefore, this paper made attempt to have a brief review on this issue and focused on all published paper on this subject. Although, this topic gains a lot of attention to itself during these years, none of previous researchers focused on reviewing the literature of that which can be helpful and useful for other researchers who intend to do the research on this topic. Therefore, this paper is the first study which has focused and reviewed the literature of dynamic cellular manufacturing system.

  8. Computer-integrated manufacturing system for OPTICAM

    NASA Astrophysics Data System (ADS)

    Tipps, Joe D., Jr.; Czajkowski, Walter C.

    1992-01-01

    Optical design, engineering, and manufacturing operate as independent entities. Outmoded specifications for material, geometry, tolerances, and mounting add to cost, lead time, and manufacturing complexity of both military and commercial optics. The optics industry maintains outdated stand-alone design, engineering, and manufacturing systems that do not support integration or communications. This single island of technology adds greatly to the final cost of optical systems.

  9. Multi-agent for manufacturing systems optimization

    NASA Astrophysics Data System (ADS)

    Ciortea, E. M.; Tulbure, A.; Huţanu, C.-tin

    2016-08-01

    The paper is meant to be a dynamic approach to optimize manufacturing systems based on multi-agent systems. Multi-agent systems are semiautonomous decision makers and cooperate to optimize the manufacturing process. Increasing production the capacity is achieved by developing, implementing efficient and effective systems from control based on current manufacturing process. The model multi-agent proposed in this paper is based on communication between agents who, based on their mechanisms drive to autonomous decision making. Methods based on multi-agent programming are applied between flexible manufacturing processes and cooperation with agents. Based on multi-agent technology and architecture of intelligent manufacturing can lead to development of strategies for control and optimization of scheduled production resulting from the simulation.

  10. Understanding the performance of microbial community induced by ZnO nanoparticles in enhanced biological phosphorus removal system and its recoverability.

    PubMed

    Hu, Zhetai; Lu, Xuanyu; Sun, Peide; Hu, Zhirong; Wang, Ruyi; Lou, Chengke; Han, Jingyi

    2017-02-01

    In this study, the impacts of ZnO Nanoparticles (NPs) on the microbial community in enhanced biological phosphorus removal (EBPR) system and its recoverability were investigated. High-throughput sequencing was applied to study the microbial community shift. Results show that the species richness in the EBPR system was reduced under the condition of ZnO NPs with high concentration (above 6mg/L). Evolution analysis suggests that higher concentration ZnO NPs induced more microbial community shift. According to the analysis on genus level, Competibacter was more impressionable than Accumulibacter after exposure to 2mg/L ZnO NPs. Nonetheless, this phenomenon could not be found as the concentration of ZnO NPs got higher (above 6mg/L). Accumulibacter could reach to the initial level after recover for 20days, whereas Competibacter could not recover even when the concentration of ZnO NPs was only 2mg/L. Interestingly, although the phosphorus removal (P-removal) process was re-achieved, the microbial community in reactors was irreversible. Copyright © 2016 Elsevier Ltd. All rights reserved.

  11. Software for integrated manufacturing systems, part 2

    NASA Technical Reports Server (NTRS)

    Volz, R. A.; Naylor, A. W.

    1987-01-01

    Part 1 presented an overview of the unified approach to manufacturing software. The specific characteristics of the approach that allow it to realize the goals of reduced cost, increased reliability and increased flexibility are considered. Why the blending of a components view, distributed languages, generics and formal models is important, why each individual part of this approach is essential, and why each component will typically have each of these parts are examined. An example of a specification for a real material handling system is presented using the approach and compared with the standard interface specification given by the manufacturer. Use of the component in a distributed manufacturing system is then compared with use of the traditional specification with a more traditional approach to designing the system. An overview is also provided of the underlying mechanisms used for implementing distributed manufacturing systems using the unified software/hardware component approach.

  12. Relaxing consistency in recoverable distributed shared memory

    NASA Technical Reports Server (NTRS)

    Janssens, Bob; Fuchs, W. K.

    1993-01-01

    Relaxed memory consistency models tolerate increased memory access latency in both hardware and software distributed shared memory systems. In recoverable systems, relaxing consistency has the added benefit of reducing the number of checkpoints needed to avoid rollback propagation. In this paper, we introduce new checkpointing algorithms that take advantage of relaxed consistency to reduce the performance overhead of checkpointing. We also introduce a scheme based on lazy relaxed consistency, that reduces both checkpointing overhead and the overhead of avoiding error propagation in systems with error latency. We use multiprocessor address traces to evaluate the relaxed consistency approach to checkpointing with distributed shared memory.

  13. End-of-Life in the railway sector: Analysis of recyclability and recoverability for different vehicle case studies.

    PubMed

    Delogu, Massimo; Del Pero, Francesco; Berzi, Lorenzo; Pierini, Marco; Bonaffini, Davide

    2017-02-01

    The railway system represents one of the most resource-efficient answer to our ever-growing demand for transport service and the development trends for the following years forecast a substantial increase in this sector. Considering the European Union, rolling stock realizes a significant share of both goods and passengers carriage while it is responsible for a derisory quota of environmental impact and energy consumption involved by transportation. Contrary to the low environmental impact, the amount of End-of-Life (EoL) waste generated by rolling stocks in relation to the number of vehicles is notable, much greater than in the case of road vehicles. As railway vehicles are constituted by many heterogeneous components, the EoL rolling stock is a precious source of materials, whose recycling brings measurable economic benefits and needs to be appropriately debated. The paper presents calculation of recoverability/recyclability rate for different typologies of vehicles representative of railway transport; calculation is performed on the basis of primary data and according to the recyclability and recoverability calculation method issued by UNIFE in the context of Product Category Rules (PCR). The typologies of railway vehicles taken into account are electric metro, diesel commuter train and high-speed electric train. The analysis envisages also to replicate the calculation in case innovative materials and manufacturing technologies are adopted in the construction of car-body structure. Results show that recyclability/recoverability rates are abundantly over the quota of 90% for each one of the three trains, these latter being made in major part of metals that benefit from very efficient recovery processes. The adoption of innovative materials and manufacturing technologies for car-body structure involves a scarce reduction of recyclability and recoverability rates (about 2% and 0.2% respectively) due to the introduction of components and materials characterized by

  14. Operation of Prisma flexible manufacturing system

    NASA Astrophysics Data System (ADS)

    Schroeder, W.; Rudolph, K.; Mueller, E.

    1985-03-01

    The development of technology and organization in the parts manufacturing taking place in machine construction factories occurs both in job site automation and in process-referred automation. It is characterized by the comprehensive employment of microelectronics which in turn leads to new more highly automated engineering solutions in the areas of manufacturing devices, transport technology and storage technology and manufacturing control. Systems used to process about 850 prismatic individual parts differing in design, differing technologically, and having the maximum dimensions 500 mm x 800 mm x 500 mm are described.

  15. Program Simulates A Modular Manufacturing System

    NASA Technical Reports Server (NTRS)

    Schroer, Bernard J.; Wang, Jian

    1996-01-01

    SSE computer program provides simulation environment for modeling manufacturing systems containing relatively small numbers of stations and operators. Designed to simulate manufacturing of apparel, also used in other manufacturing domains. Excellent for small or medium-size firms including those lacking expertise to develop detailed models or have only minimal knowledge in describing manufacturing systems and in analyzing results of simulations on mathematical models. User does not need to know simulation language to use SSE. Used to design new modules and to evaluate existing modules. Originally written in Turbo C v2.0 for IBM PC-compatible computers running MS-DOS and successfully implemented by use of Turbo C++ v3.0.

  16. Relaxing consistency in recoverable distributed shared memory

    NASA Technical Reports Server (NTRS)

    Janssens, Bob; Fuchs, W. K.

    1993-01-01

    Relaxed memory consistency models have recently been proposed to tolerate memory access latency in both hardware and software distributed shared memory systems. In recoverable shared memory multiprocessors, relaxing consistency has the added benefit of reducing the number of checkpoints needed to avoid rollback propagation. In this paper, we introduce new checkpointing algorithms that take advantage of relaxed consistency to reduce the performance overhead of checkpointing. We also introduce a scheme based on lazy relaxed consistency, that reduces both checkpointing overhead and the overhead of avoiding error propagation in systems with error latency. Multiprocessor address traces are used to evaluate the relaxed consistency approach to checkpointing with distributed shared memory.

  17. Substrate-constituted three-liquid-phase system: a green, highly efficient and recoverable platform for interfacial enzymatic reactions.

    PubMed

    Li, Zhigang; Chen, Huayong; Wang, Weifei; Qu, Man; Tang, Qingyun; Yang, Bo; Wang, Yonghua

    2015-08-21

    Highly efficient interfacial enzymatic hydrolysis of oil was achieved in a three-liquid-phase system, wherein the substrate constituted one of the phases. The enlarged interfacial area and relieved product inhibition were responsible for the high catalytic efficiency. Convenient product isolation and the high reusability of the enzyme were also demonstrated.

  18. Physical factors determining the fraction of stored energy recoverable from hydrothermal convection systems and conduction-dominated areas

    USGS Publications Warehouse

    Nathenson, Manuel

    1975-01-01

    This report contains background analyses for the estimates of Nathenson and Muffler (1975) of geothermal resources in hydrothermal convection systems and conduction-dominated areas. The first section discusses heat and fluid recharge potential of geothermal reservoirs. The second section analyzes the physical factors that determine the fraction of stored energy obtainable at the surface from a geothermal reservoir. Conversion of heat to electricity and the use of geothermal energy for direct-heating applications are discussed in the last two sections. Nathenson, Manuel, and Muffler, L.J.P., 1975, Geothermal resources in hydrothermal convection systems and conduction dominated areas, in White, D.E., and Williams, D.L., eds., Assessment of the Geothermal Resources of the United States--1975: U.S. Geological Survey Circular 726, p. 104-121, available at http://pubs.er.usgs.gov/usgspubs/cir/cir726

  19. Flow Battery System Design for Manufacturability.

    SciTech Connect

    Montoya, Tracy Louise; Meacham, Paul Gregory; Perry, David; Broyles, Robin S.; Hickey, Steven; Hernandez, Jacquelynne

    2014-10-01

    Flow battery energy storage systems can support renewable energy generation and increase energy efficiency. But, presently, the costs of flow battery energy storage systems can be a significant barrier for large-scale market penetration. For cost- effective systems to be produced, it is critical to optimize the selection of materials and components simultaneously with the adherence to requirements and manufacturing processes to allow these batteries and their manufacturers to succeed in the market by reducing costs to consumers. This report analyzes performance, safety, and testing requirements derived from applicable regulations as well as commercial and military standards that would apply to a flow battery energy storage system. System components of a zinc-bromine flow battery energy storage system, including the batteries, inverters, and control and monitoring system, are discussed relative to manufacturing. The issues addressed include costs and component availability and lead times. A service and support model including setup, maintenance and transportation is outlined, along with a description of the safety-related features of the example flow battery energy storage system to promote regulatory and environmental, safety, and health compliance in anticipation of scale manufacturing.

  20. Ubiquitous Robotic Technology for Smart Manufacturing System.

    PubMed

    Wang, Wenshan; Zhu, Xiaoxiao; Wang, Liyu; Qiu, Qiang; Cao, Qixin

    2016-01-01

    As the manufacturing tasks become more individualized and more flexible, the machines in smart factory are required to do variable tasks collaboratively without reprogramming. This paper for the first time discusses the similarity between smart manufacturing systems and the ubiquitous robotic systems and makes an effort on deploying ubiquitous robotic technology to the smart factory. Specifically, a component based framework is proposed in order to enable the communication and cooperation of the heterogeneous robotic devices. Further, compared to the service robotic domain, the smart manufacturing systems are often in larger size. So a hierarchical planning method was implemented to improve the planning efficiency. A test bed of smart factory is developed. It demonstrates that the proposed framework is suitable for industrial domain, and the hierarchical planning method is able to solve large problems intractable with flat methods.

  1. Ubiquitous Robotic Technology for Smart Manufacturing System

    PubMed Central

    Zhu, Xiaoxiao; Wang, Liyu; Qiu, Qiang; Cao, Qixin

    2016-01-01

    As the manufacturing tasks become more individualized and more flexible, the machines in smart factory are required to do variable tasks collaboratively without reprogramming. This paper for the first time discusses the similarity between smart manufacturing systems and the ubiquitous robotic systems and makes an effort on deploying ubiquitous robotic technology to the smart factory. Specifically, a component based framework is proposed in order to enable the communication and cooperation of the heterogeneous robotic devices. Further, compared to the service robotic domain, the smart manufacturing systems are often in larger size. So a hierarchical planning method was implemented to improve the planning efficiency. A test bed of smart factory is developed. It demonstrates that the proposed framework is suitable for industrial domain, and the hierarchical planning method is able to solve large problems intractable with flat methods. PMID:27446206

  2. Cellulose Nanofibril Based-Aerogel Microreactors: A High Efficiency and Easy Recoverable W/O/W Membrane Separation System.

    PubMed

    Zhang, Fang; Ren, Hao; Dou, Jing; Tong, Guolin; Deng, Yulin

    2017-01-06

    Hereby we report a novel cellulose nanofirbril aerogel-based W/O/W microreactor system that can be used for fast and high efficient molecule or ions extraction and separation. The ultra-light cellulose nanofibril based aerogel microspheres with high porous structure and water storage capacity were prepared. The aerogel microspheres that were saturated with stripping solution were dispersed in an oil phase to form a stable water-in-oil (W/O) suspension. This suspension was then dispersed in large amount of external waste water to form W/O/W microreactor system. Similar to a conventional emulsion liquid membrane (ELM), the molecules or ions in external water can quickly transport to the internal water phase. However, the microreactor is also significantly different from traditional ELM: the water saturated nanocellulose cellulose aerogel microspheres can be easily removed by filtration or centrifugation after extraction reaction. The condensed materials in the filtrated aerogel particles can be squeezed and washed out and aerogel microspheres can be reused. This novel process overcomes the key barrier step of demulsification in traditional ELM process. Our experimental indicates the novel microreactor was able to extract 93% phenol and 82% Cu(2+) from external water phase in a few minutes, suggesting its great potential for industrial applications.

  3. Cellulose Nanofibril Based-Aerogel Microreactors: A High Efficiency and Easy Recoverable W/O/W Membrane Separation System

    NASA Astrophysics Data System (ADS)

    Zhang, Fang; Ren, Hao; Dou, Jing; Tong, Guolin; Deng, Yulin

    2017-01-01

    Hereby we report a novel cellulose nanofirbril aerogel-based W/O/W microreactor system that can be used for fast and high efficient molecule or ions extraction and separation. The ultra-light cellulose nanofibril based aerogel microspheres with high porous structure and water storage capacity were prepared. The aerogel microspheres that were saturated with stripping solution were dispersed in an oil phase to form a stable water-in-oil (W/O) suspension. This suspension was then dispersed in large amount of external waste water to form W/O/W microreactor system. Similar to a conventional emulsion liquid membrane (ELM), the molecules or ions in external water can quickly transport to the internal water phase. However, the microreactor is also significantly different from traditional ELM: the water saturated nanocellulose cellulose aerogel microspheres can be easily removed by filtration or centrifugation after extraction reaction. The condensed materials in the filtrated aerogel particles can be squeezed and washed out and aerogel microspheres can be reused. This novel process overcomes the key barrier step of demulsification in traditional ELM process. Our experimental indicates the novel microreactor was able to extract 93% phenol and 82% Cu2+ from external water phase in a few minutes, suggesting its great potential for industrial applications.

  4. Cellulose Nanofibril Based-Aerogel Microreactors: A High Efficiency and Easy Recoverable W/O/W Membrane Separation System

    PubMed Central

    Zhang, Fang; Ren, Hao; Dou, Jing; Tong, Guolin; Deng, Yulin

    2017-01-01

    Hereby we report a novel cellulose nanofirbril aerogel-based W/O/W microreactor system that can be used for fast and high efficient molecule or ions extraction and separation. The ultra-light cellulose nanofibril based aerogel microspheres with high porous structure and water storage capacity were prepared. The aerogel microspheres that were saturated with stripping solution were dispersed in an oil phase to form a stable water-in-oil (W/O) suspension. This suspension was then dispersed in large amount of external waste water to form W/O/W microreactor system. Similar to a conventional emulsion liquid membrane (ELM), the molecules or ions in external water can quickly transport to the internal water phase. However, the microreactor is also significantly different from traditional ELM: the water saturated nanocellulose cellulose aerogel microspheres can be easily removed by filtration or centrifugation after extraction reaction. The condensed materials in the filtrated aerogel particles can be squeezed and washed out and aerogel microspheres can be reused. This novel process overcomes the key barrier step of demulsification in traditional ELM process. Our experimental indicates the novel microreactor was able to extract 93% phenol and 82% Cu2+ from external water phase in a few minutes, suggesting its great potential for industrial applications. PMID:28059153

  5. Photoelectric detection system. [manufacturing automation

    NASA Technical Reports Server (NTRS)

    Currie, J. R.; Schansman, R. R. (Inventor)

    1982-01-01

    A photoelectric beam system for the detection of the arrival of an object at a discrete station wherein artificial light, natural light, or no light may be present is described. A signal generator turns on and off a signal light at a selected frequency. When the object in question arrives on station, ambient light is blocked by the object, and the light from the signal light is reflected onto a photoelectric sensor which has a delayed electrical output but is of the frequency of the signal light. Outputs from both the signal source and the photoelectric sensor are fed to inputs of an exclusively OR detector which provides as an output the difference between them. The difference signal is a small width pulse occurring at the frequency of the signal source. By filter means, this signal is distinguished from those responsive to sunlight, darkness, or 120 Hz artificial light. In this fashion, the presence of an object is positively established.

  6. RAPID MANUFACTURING SYSTEM OF ORTHOPEDIC IMPLANTS

    PubMed Central

    Relvas, Carlos; Reis, Joana; Potes, José Alberto Caeiro; Fonseca, Fernando Manuel Ferreira; Simões, José Antonio Oliveira

    2015-01-01

    This study, aimed the development of a methodology for rapid manufacture of orthopedic implants simultaneously with the surgical intervention, considering two potential applications in the fields of orthopedics: the manufacture of anatomically adapted implants and implants for bone loss replacement. This work innovation consists on the capitation of the in situ geometry of the implant by direct capture of the shape using an elastomeric material (polyvinylsiloxane) which allows fine detail and great accuracy of the geometry. After scanning the elastomeric specimen, the implant is obtained by machining using a CNC milling machine programmed with a dedicated CAD/CAM system. After sterilization, the implant is able to be placed on the patient. The concept was developed using low cost technology and commercially available. The system has been tested in an in vivo hip arthroplasty performed on a sheep. The time increase of surgery was 80 minutes being 40 minutes the time of implant manufacturing. The system developed has been tested and the goals defined of the study achieved enabling the rapid manufacture of an implant in a time period compatible with the surgery time. PMID:27004181

  7. AMPS/PC - AUTOMATIC MANUFACTURING PROGRAMMING SYSTEM

    NASA Technical Reports Server (NTRS)

    Schroer, B. J.

    1994-01-01

    The AMPS/PC system is a simulation tool designed to aid the user in defining the specifications of a manufacturing environment and then automatically writing code for the target simulation language, GPSS/PC. The domain of problems that AMPS/PC can simulate are manufacturing assembly lines with subassembly lines and manufacturing cells. The user defines the problem domain by responding to the questions from the interface program. Based on the responses, the interface program creates an internal problem specification file. This file includes the manufacturing process network flow and the attributes for all stations, cells, and stock points. AMPS then uses the problem specification file as input for the automatic code generator program to produce a simulation program in the target language GPSS. The output of the generator program is the source code of the corresponding GPSS/PC simulation program. The system runs entirely on an IBM PC running PC DOS Version 2.0 or higher and is written in Turbo Pascal Version 4 requiring 640K memory and one 360K disk drive. To execute the GPSS program, the PC must have resident the GPSS/PC System Version 2.0 from Minuteman Software. The AMPS/PC program was developed in 1988.

  8. Research of Manufacture Time Management System Based on PLM

    NASA Astrophysics Data System (ADS)

    Jing, Ni; Juan, Zhu; Liangwei, Zhong

    This system is targeted by enterprises manufacturing machine shop, analyzes their business needs and builds the plant management information system of Manufacture time and Manufacture time information management. for manufacturing process Combined with WEB technology, based on EXCEL VBA development of methods, constructs a hybrid model based on PLM workshop Manufacture time management information system framework, discusses the functionality of the system architecture, database structure.

  9. Global drivers, sustainable manufacturing and systems ergonomics.

    PubMed

    Siemieniuch, C E; Sinclair, M A; Henshaw, M J deC

    2015-11-01

    This paper briefly explores the expected impact of the 'Global Drivers' (such as population demographics, food security; energy security; community security and safety), and the role of sustainability engineering in mitigating the potential effects of these Global Drivers. The message of the paper is that sustainability requires a significant input from Ergonomics/Human Factors, but the profession needs some expansion in its thinking in order to make this contribution. Creating a future sustainable world in which people experience an acceptable way of life will not happen without a large input from manufacturing industry into all the Global Drivers, both in delivering products that meet sustainability criteria (such as durability, reliability, minimised material requirement and low energy consumption), and in developing sustainable processes to deliver products for sustainability (such as minimum waste, minimum emissions and low energy consumption). Appropriate changes are already being implemented in manufacturing industry, including new business models, new jobs and new skills. Considerable high-level planning around the world is in progress and is bringing about these changes; for example, there is the US 'Advanced Manufacturing National Program' (AMNP)', the German 'Industrie 4.0' plan, the French plan 'la nouvelle France industrielle' and the UK Foresight publications on the 'Future of Manufacturing'. All of these activities recognise the central part that humans will continue to play in the new manufacturing paradigms; however, they do not discuss many of the issues that systems ergonomics professionals acknowledge. This paper discusses a number of these issues, highlighting the need for some new thinking and knowledge capture by systems ergonomics professionals. Among these are ethical issues, job content and skills issues. Towards the end, there is a summary of knowledge extensions considered necessary in order that systems ergonomists can be fully

  10. Real time PV manufacturing diagnostic system

    SciTech Connect

    Kochergin, Vladimir; Crawford, Michael A.

    2015-09-01

    The main obstacle Photovoltaic (PV) industry is facing at present is the higher cost of PV energy compared to that of fossil energy. While solar cell efficiencies continue to make incremental gains these improvements are so far insufficient to drive PV costs down to match that of fossil energy. Improved in-line diagnostics however, has the potential to significantly increase the productivity and reduce cost by improving the yield of the process. On this Phase I/Phase II SBIR project MicroXact developed and demonstrated at CIGS pilot manufacturing line a high-throughput in-line PV manufacturing diagnostic system, which was verified to provide fast and accurate data on the spatial uniformity of thickness, an composition of the thin films comprising the solar cell as the solar cell is processed reel-to-reel. In Phase II project MicroXact developed a stand-alone system prototype and demonstrated the following technical characteristics: 1) ability of real time defect/composition inconsistency detection over 60cm wide web at web speeds up to 3m/minute; 2) Better than 1mm spatial resolution on 60cm wide web; 3) an average better than 20nm spectral resolution resulting in more than sufficient sensitivity to composition imperfections (copper-rich and copper-poor regions were detected). The system was verified to be high vacuum compatible. Phase II results completely validated both technical and economic feasibility of the proposed concept. MicroXact’s solution is an enabling technique for in-line PV manufacturing diagnostics to increase the productivity of PV manufacturing lines and reduce the cost of solar energy, thus reducing the US dependency on foreign oil while simultaneously reducing emission of greenhouse gasses.

  11. The optimal planning of computerized manufacturing systems

    NASA Astrophysics Data System (ADS)

    Lewis, W. C., Jr.; Barash, M. M.; Solberg, J. J.

    1980-12-01

    A new class of control algorithms for computer operated manufacturing systems (CMS) was defined and tested. The definition is sufficient to permit construction of any element of the new class by a practitioner with backgrounds in electronic devices, NC machine tools, computer operating systems, and data flow. Reliability, repairability, and extensibility were considered. The test applied the new class to control two simulated systems-one similar to existing systems, the other using adaptive machine tools. For each system, the new class functioned successfully. Non-failing machine tool utilization exceeded 95 percent for failure rates from 3-16 percent per machine tool. The batch weights had a strong effect on relative flow time.

  12. Process and control systems for composites manufacturing

    NASA Technical Reports Server (NTRS)

    Tsiang, T. H.; Wanamaker, John L.

    1992-01-01

    A precise control of composite material processing would not only improve part quality, but it would also directly reduce the overall manufacturing cost. The development and incorporation of sensors will help to generate real-time information for material processing relationships and equipment characteristics. In the present work, the thermocouple, pressure transducer, and dielectrometer technologies were investigated. The monitoring sensors were integrated with the computerized control system in three non-autoclave fabrication techniques: hot-press, self contained tool (self heating and pressurizing), and pressure vessel). The sensors were implemented in the parts and tools.

  13. Reconfigurable manufacturing execution system for pipe cutting

    NASA Astrophysics Data System (ADS)

    Yin, Y. H.; Xie, J. Y.

    2011-08-01

    This article presents a reconfigurable manufacturing execution system (RMES) filling the gap between enterprise resource planning and resource layer for pipe-cutting production with mass customisation and rapid adaptation to dynamic market, which consists of planning and scheduling layer and executive control layer. Starting from customer's task and process requirements, the cutting trajectories are planned under generalised mathematical model able to reconfigure in accordance with various intersecting types' joint, and all tasks are scheduled by nesting algorithm to maximise the utilisation rate of rough material. This RMES for pipe cutting has been effectively implemented in more than 100 companies.

  14. Manufacturing technology methodology for propulsion system parts

    NASA Astrophysics Data System (ADS)

    McRae, M. M.

    1992-07-01

    A development history and a current status evaluation are presented for lost-wax casting of such gas turbine engine components as turbine vanes and blades. The most advanced such systems employ computer-integrated manufacturing methods for high process repeatability, reprogramming versatility, and feedback monitoring. Stereolithography-based plastic model 3D prototyping has also been incorporated for the wax part of the investment casting; it may ultimately be possible to produce the 3D prototype in wax directly, or even to create a ceramic mold directly. Nonintrusive inspections are conducted by X-radiography and neutron radiography.

  15. Manufacturing Bms/Iso System Review

    NASA Technical Reports Server (NTRS)

    Gomez, Yazmin

    2004-01-01

    The Quality Management System (QMS) is one that recognizes the need to continuously change and improve an organization s products and services as determined by system feedback, and corresponding management decisions. The purpose of a Quality Management System is to minimize quality variability of an organization's products and services. The optimal Quality Management System balances the need for an organization to maintain flexibility in the products and services it provides with the need for providing the appropriate level of discipline and control over the processes used to provide them. The goal of a Quality Management System is to ensure the quality of the products and services while consistently (through minimizing quality variability) meeting or exceeding customer expectations. The GRC Business Management System (BMS) is the foundation of the Center's ISO 9001:2000 registered quality system. ISO 9001 is a quality system model developed by the International Organization for Standardization. BMS supports and promote the Glenn Research Center Quality Policy and wants to ensure the customer satisfaction while also meeting quality standards. My assignment during this summer is to examine the manufacturing processes used to develop research hardware, which in most cases are one of a kind hardware, made with non conventional equipment and materials. During this process of observation I will make a determination, based on my observations of the hardware development processes the best way to meet customer requirements and at the same time achieve the GRC quality standards. The purpose of my task is to review the manufacturing processes identifying opportunities in which to optimize the efficiency of the processes and establish a plan for implementation and continuous improvement.

  16. Manufacturing Bms/Iso System Review

    NASA Technical Reports Server (NTRS)

    Gomez, Yazmin

    2004-01-01

    The Quality Management System (QMS) is one that recognizes the need to continuously change and improve an organization s products and services as determined by system feedback, and corresponding management decisions. The purpose of a Quality Management System is to minimize quality variability of an organization's products and services. The optimal Quality Management System balances the need for an organization to maintain flexibility in the products and services it provides with the need for providing the appropriate level of discipline and control over the processes used to provide them. The goal of a Quality Management System is to ensure the quality of the products and services while consistently (through minimizing quality variability) meeting or exceeding customer expectations. The GRC Business Management System (BMS) is the foundation of the Center's ISO 9001:2000 registered quality system. ISO 9001 is a quality system model developed by the International Organization for Standardization. BMS supports and promote the Glenn Research Center Quality Policy and wants to ensure the customer satisfaction while also meeting quality standards. My assignment during this summer is to examine the manufacturing processes used to develop research hardware, which in most cases are one of a kind hardware, made with non conventional equipment and materials. During this process of observation I will make a determination, based on my observations of the hardware development processes the best way to meet customer requirements and at the same time achieve the GRC quality standards. The purpose of my task is to review the manufacturing processes identifying opportunities in which to optimize the efficiency of the processes and establish a plan for implementation and continuous improvement.

  17. Additively Manufactured Metals in Oxygen Systems Project

    NASA Technical Reports Server (NTRS)

    Tylka, Jonathan

    2015-01-01

    Metals produced by additive manufacturing methods, such as Powder Bed Fusion Technology, are now mature enough to be considered for qualification in human spaceflight oxygen systems. The mechanical properties of metals produced through AM processes are being systematically studied. However, it is unknown whether AM metals in oxygen applications may present an increased risk of flammability or ignition as compared to wrought metals of the same metallurgical composition due to increased porosity. Per NASA-STD-6001B materials to be used in oxygen system applications shall be based on flammability and combustion test data, followed by a flammability assessment. Without systematic flammability and ignition testing in oxygen there is no credible method for NASA to accurately evaluate the risk of using AM metals in oxygen systems.

  18. Study on Process Planning System for Holonic Manufacturing

    NASA Astrophysics Data System (ADS)

    Rais, Suyoto; Sugimura, Nobuhiro; Kokubun, Atsushi

    New architectures of manufacturing systems have been proposed aiming at realizing more flexible control structures of manufacturing systems which can cope with dynamic changes in volume and variety of products. They are so called as holonic manufacturing systems, autonomous distributed manufacturing systems, random manufacturing systems and biological manufacturing systems. The objective of the present research is to develop an integrated process planning and scheduling system which is applicable to the holonic manufacturing systems. In the previous paper, procedures were proposed to recognize the machining features from the product model. A systematic method is proposed, in this paper, to select suitable machining sequences and sequences of machining equipment, by applying the genetic algorithm (GA) and the dynamic programming (DP) methods.

  19. Software Design Specification for the Manufacturing Optimization (MO) System

    DTIC Science & Technology

    1992-12-01

    system will support Design for Manufacturing and Assembly ( DFMA ) with a set of tools to model the manufacturing processes and manage tradeoffs across...Communications Manager DARPA Defense Advanced Research Projects Agency DBMS Database Management System DFMA Design for Manufacturing and Assembly DICE

  20. An RFID-Based Manufacturing Control Framework for Loosely Coupled Distributed Manufacturing System Supporting Mass Customization

    NASA Astrophysics Data System (ADS)

    Chen, Ruey-Shun; Tsai, Yung-Shun; Tu, Arthur

    In this study we propose a manufacturing control framework based on radio-frequency identification (RFID) technology and a distributed information system to construct a mass-customization production process in a loosely coupled shop-floor control environment. On the basis of this framework, we developed RFID middleware and an integrated information system for tracking and controlling the manufacturing process flow. A bicycle manufacturer was used to demonstrate the prototype system. The findings of this study were that the proposed framework can improve the visibility and traceability of the manufacturing process as well as enhance process quality control and real-time production pedigree access. Using this framework, an enterprise can easily integrate an RFID-based system into its manufacturing environment to facilitate mass customization and a just-in-time production model.

  1. System Description Document for the Manufacturing Optimization (MO) System

    DTIC Science & Technology

    1993-07-01

    process changes are traded concurrently in the product and process domains. The system supports Design for Manufacturing and I Assembly ( DFMA ) with a set...Engineering Research Center CM Communications Manager I DARPA Defense Advanced Research Projects Agency DBMS Database Management System DFMA Design for

  2. Human factors in high consequence manufacturing systems

    SciTech Connect

    Forsythe, C.; Grose, E.

    1997-11-01

    A high consequence system is often defined as one in which the potential exists for severe or catastrophic accidents. Familiar examples include nuclear power plants, airline and other mass transportation, dams and reservoirs, and large-scale food processing. Many manufacturing systems also qualify as high consequence systems. Much of the authors` experience with high consequence systems derives from work associated with the surveillance and dismantlement of nuclear weapons for the US Department of Energy. With such operations, there exists a risk of high explosive detonation accompanied by radiological dispersal and, potentially, nuclear detonation. Analysis of major industrial accidents such as Three Mile Island, Chernobyl and Bhopal have revealed that these incidents were not attributable to a single event or direct cause, but were the result of multiple factors that combined to create a condition ripe for an accident. In each case, human error was a critical factor contributing to the accident. Consequently, many authors have emphasized the need for greater appreciation of systematic factors and in particular, human activities. This paper discusses approaches used in hazard analysis of US nuclear weapons operations to assess risk associated with human factors.

  3. Manufacturing cost/design system: A CAD/CAM dialogue

    NASA Technical Reports Server (NTRS)

    Loshigian, H. H.; Rachowitz, B. I.; Judson, D.

    1980-01-01

    The development of the Manufacturing Cost/Design System (MC/DS) will provide the aerospace design engineer a tool with which to perform heretofore impractical design manufacturing cost tradeoffs. The Air Force Integrated Computer Aided Manufacturing (ICAM) Office has initiated the development and demonstration of an MC/DS which, when fully implemented, will integrate both design and manufacturing data bases to provide real time visibility into the manufacturing costs associated with various design options. The first release of a computerized system will be made before the end of 1981.

  4. Manufacturing cost/design system: A CAD/CAM dialogue

    NASA Technical Reports Server (NTRS)

    Loshigian, H. H.; Rachowitz, B. I.; Judson, D.

    1980-01-01

    The development of the Manufacturing Cost/Design System (MC/DS) will provide the aerospace design engineer a tool with which to perform heretofore impractical design manufacturing cost tradeoffs. The Air Force Integrated Computer Aided Manufacturing (ICAM) Office has initiated the development and demonstration of an MC/DS which, when fully implemented, will integrate both design and manufacturing data bases to provide real time visibility into the manufacturing costs associated with various design options. The first release of a computerized system will be made before the end of 1981.

  5. Manufacturing Systems. Curriculum Guide for Technology Education.

    ERIC Educational Resources Information Center

    Lloyd, Theodore J.

    This curriculum for a 1-semester or 1-year course in manufacturing is designed to give students experience in applying knowledge from other courses and some basic production skills as they become involved in a manufacturing enterprise. Course content is organized around the laboratory activities necessary to organize and operate a process to mass…

  6. Manufacturing Systems. Curriculum Guide for Technology Education.

    ERIC Educational Resources Information Center

    Lloyd, Theodore J.

    This curriculum for a 1-semester or 1-year course in manufacturing is designed to give students experience in applying knowledge from other courses and some basic production skills as they become involved in a manufacturing enterprise. Course content is organized around the laboratory activities necessary to organize and operate a process to mass…

  7. Intelligent multi-agent coordination system for advanced manufacturing

    NASA Astrophysics Data System (ADS)

    Maturana, Francisco P.; Balasubramanian, Sivaram; Norrie, Douglas H.

    1997-12-01

    Global competition and rapidly changing customer requirements are forcing major changes in the production styles and configuration of manufacturing organizations. Agent-based systems are showing considerable potential as a new paradigm for agile manufacturing systems. With this approach, centralized and sequential manufacturing planning, scheduling, and control systems may be replaced by distributed intelligent systems to facilitate flexible and rapid response to changing production styles and variations in product requirements. In this paper, the characteristics and components of such a multi-agent architecture for advanced manufacturing are described. This architecture addresses agility in terms of the ability of the manufacturing system to solve manufacturing tasks using virtual enterprise mechanisms while maintaining concurrent information processing and control.

  8. Recoverable distributed shared virtual memory - Memory coherence and storage structures

    NASA Technical Reports Server (NTRS)

    Wu, Kun-Lung; Fuchs, W. Kent

    1989-01-01

    This paper examines the problem of implementing rollback recovery in multicomputer distributed shared virtual memory environments, in which the shared memory is implemented in software and exists only virtually. A user-transparent checkpointing recovery scheme and new twin-page disk storage management are presented to implement a recoverable distributed shared virtual memory. The checkpointing scheme is integrated with the shared virtual memory management. The twin-page disk approach allows incremental checkpointing without an explicit undo at the time of recovery. A single consistent checkpoint state is maintained on stable disk storage. The recoverable distributed shared virtual memory allows the system to restart computation from a previous checkpoint due to a processor failure without a global restart.

  9. Distributed optically integrated manufacture system based on CORBA

    NASA Astrophysics Data System (ADS)

    Cen, Ming; Jiang, Jian-chun; Liu, Xing-fa; Hu, Rui-fei

    2007-12-01

    Focused on the shortcoming and insufficiency of reconfigurable manufacture system (RMS) for optical manufacturing in control layer and interface of manufacturing execution systems (MES) and control layer, the difference of MES-plan layer interface and that of MES-control layer is discussed, and an architecture of distributed optically integrated manufacture executing system based on fieldbus/Ethernet network and common object request broker architecture (CORBA) is presented. In this solution, the optical manufacture equipments are connected by fieldbus network, a gateway is used for the communication of fieldbus manufacture equipment and MES in the workshop, and CORBA services which provide a general interface for communication of heterogeneous fieldbus manufacture equipment of workshop are realized on the gateway. Then all specifics of heterogeneous fieldbus manufacture equipments are concealed, which show as virtual equipment and can be accessed in a simple and unified way. So the control layer is composed of virtual equipment and easy to be reconfigured. Similarly workshop management function components are modeled and encapsulated by CORBA interface, and MES could be integrated to RMS expediently. The optical integrated manufacture system presented is proved with good ability of flexible, reconfigurable, opening and high feasibility, and met the reconfigurable requirement of distributed optical manufacturing workshop preferably.

  10. Remediation System Evaluation, Hellertown Manufacturing Superfund Site

    EPA Pesticide Factsheets

    The Hellertown Manufacturing Superfund Site, located in Hellertown, Pennsylvania 1.5 miles south of Bethlehem, Pennsylvania, is approximately 8.6 acres and addresses trichloroethylene (TCE) contamination of the groundwater resulting from operations of a fo

  11. Material Design, Selection, and Manufacturing Methods for System Sustainment

    SciTech Connect

    David Sowder, Jim Lula, Curtis Marshall

    2010-02-18

    This paper describes a material selection and validation process proven to be successful for manufacturing high-reliability long-life product. The National Secure Manufacturing Center business unit of the Kansas City Plant (herein called KCP) designs and manufactures complex electrical and mechanical components used in extreme environments. The material manufacturing heritage is founded in the systems design to manufacturing practices that support the U.S. Department of Energy’s National Nuclear Security Administration (DOE/NNSA). Material Engineers at KCP work with the systems designers to recommend materials, develop test methods, perform analytical analysis of test data, define cradle to grave needs, present final selection and fielding. The KCP material engineers typically will maintain cost control by utilizing commercial products when possible, but have the resources and to develop and produce unique formulations as necessary. This approach is currently being used to mature technologies to manufacture materials with improved characteristics using nano-composite filler materials that will enhance system design and production. For some products the engineers plan and carry out science-based life-cycle material surveillance processes. Recent examples of the approach include refurbished manufacturing of the high voltage power supplies for cockpit displays in operational aircraft; dry film lubricant application to improve bearing life for guided munitions gyroscope gimbals, ceramic substrate design for electrical circuit manufacturing, and tailored polymeric materials for various systems. The following examples show evidence of KCP concurrent design-to-manufacturing techniques used to achieve system solutions that satisfy or exceed demanding requirements.

  12. Computer Integrated Manufacturing: Physical Modelling Systems Design. A Personal View.

    ERIC Educational Resources Information Center

    Baker, Richard

    A computer-integrated manufacturing (CIM) Physical Modeling Systems Design project was undertaken in a time of rapid change in the industrial, business, technological, training, and educational areas in Australia. A specification of a manufacturing physical modeling system was drawn up. Physical modeling provides a flexibility and configurability…

  13. Fate of manufactured nanoparticles in environmental systems

    NASA Astrophysics Data System (ADS)

    Gelabert, A.; Sivry, Y.; Siron, V.; Akrout, A.; Ferrari, R.; Juillot, F.; Menguy, N.; Benedetti, M. F.

    2009-12-01

    approximatively 3 months of interaction. Moreover, to assess the influence of external parameters to NPs dissolution kinetics, two different pH (7.8 and 8.3) were tested. The obtained results demonstrate a strong dependence on pH, with the slower dissolution rates associated to the higher pH. XPS measurements performed on native uncoated ZnO NPs evidenced the presence of a layer of Zn(OH)2 which accounts for almost 20% of the total Zn in the NPs. This Zn(OH)2 phase, which is more soluble than ZnO, may control the early dissolution steps of the NPs in our systems. This study constitutes an important step for the understanding of the manufactured NPs fate in natural systems. [1] E. J. M. Temminghoff, A. C. C. Plette, R. Van Eck, W. H. Van Riemsdijk, (2000), Anal. Chim. Acta., 417, 149-157

  14. Multipartite quantum correlations and local recoverability

    PubMed Central

    Wilde, Mark M.

    2015-01-01

    Characterizing genuine multipartite quantum correlations in quantum physical systems has historically been a challenging problem in quantum information theory. More recently, however, the total correlation or multipartite information measure has been helpful in accomplishing this goal, especially with the multipartite symmetric quantum (MSQ) discord (Piani et al. 2008 Phys. Rev. Lett. 100, 090502. (doi:10.1103/PhysRevLett.100.090502)) and the conditional entanglement of multipartite information (CEMI) (Yang et al. 2008 Phys. Rev. Lett. 101, 140501. (doi:10.1103/PhysRevLett.101.140501)). Here, we apply a recent and significant improvement of strong subadditivity of quantum entropy (Fawzi & Renner 2014 (http://arxiv.org/abs/1410.0664)) in order to develop these quantities further. In particular, we prove that the MSQ discord is nearly equal to zero if and only if the multipartite state for which it is evaluated is approximately locally recoverable after performing measurements on each of its systems. Furthermore, we prove that the CEMI is a faithful entanglement measure, i.e. it vanishes if and only if the multipartite state for which it is evaluated is a fully separable state. Along the way, we provide an operational interpretation of the MSQ discord in terms of the partial state distribution protocol, which in turn, as a special case, gives an interpretation for the original discord quantity. Finally, we prove an inequality that could potentially improve upon the Fawzi–Renner inequality in the multipartite context, but it remains an open question to determine whether this is so. PMID:27547097

  15. Multipartite quantum correlations and local recoverability.

    PubMed

    Wilde, Mark M

    2015-05-08

    Characterizing genuine multipartite quantum correlations in quantum physical systems has historically been a challenging problem in quantum information theory. More recently, however, the total correlation or multipartite information measure has been helpful in accomplishing this goal, especially with the multipartite symmetric quantum (MSQ) discord (Piani et al. 2008 Phys. Rev. Lett. 100, 090502. (doi:10.1103/PhysRevLett.100.090502)) and the conditional entanglement of multipartite information (CEMI) (Yang et al. 2008 Phys. Rev. Lett. 101, 140501. (doi:10.1103/PhysRevLett.101.140501)). Here, we apply a recent and significant improvement of strong subadditivity of quantum entropy (Fawzi & Renner 2014 (http://arxiv.org/abs/1410.0664)) in order to develop these quantities further. In particular, we prove that the MSQ discord is nearly equal to zero if and only if the multipartite state for which it is evaluated is approximately locally recoverable after performing measurements on each of its systems. Furthermore, we prove that the CEMI is a faithful entanglement measure, i.e. it vanishes if and only if the multipartite state for which it is evaluated is a fully separable state. Along the way, we provide an operational interpretation of the MSQ discord in terms of the partial state distribution protocol, which in turn, as a special case, gives an interpretation for the original discord quantity. Finally, we prove an inequality that could potentially improve upon the Fawzi-Renner inequality in the multipartite context, but it remains an open question to determine whether this is so.

  16. A Recoverable Plasma Diagnostics Package (RPDP) for Spacelab

    NASA Technical Reports Server (NTRS)

    Shawhan, S. D.; Ackerson, K. L.; Anderson, R. R.; Craven, J. D.; Dangelo, N.; Frank, L. A.; Gurnett, D. A.; Shaw, R. R.; Block, L. P.; Falthammar, C. G.

    1980-01-01

    The RPDP is a fully instrumented, ejectable and recoverable unit with flight and ground support systems so that it can be utilized attached to the orbiter remote manipulator system, tethered from the orbiter, or as an orbiter subsatellite. Core instruments on the RPDP are flight proven hardware which provide diagnostics measurements of energetic particles, AC electromagnetic and electrostatic waves, vector magnetic field signatures of current systems, vector electric field signatures associated with plasma flow and particle acceleration, thermal plasma ion composition and density, thermal plasma electron density and temperature, and images of optical emissions regions in UV or visible wavelengths.

  17. Nonterrestrial material processing and manufacturing of large space systems

    NASA Technical Reports Server (NTRS)

    Vontiesenhausen, G. F.

    1978-01-01

    An attempt is made to provide pertinent and readily usable information on the extraterrestrial processing of materials and manufacturing of components and elements of these planned large space systems from preprocessed lunar materials which are made available at a processing and manufacturing site in space. Required facilities, equipment, machinery, energy and manpower are defined.

  18. Planning an MIS (manufacturing information system) for a job shop environment. [Manufacturing Information System

    SciTech Connect

    Cover, L.E.

    1987-01-01

    Several years ago the decision was made to computerize the information needed for management of the Mechanical and Electronics Support Division of Los Alamos National Laboratory and to centralize the resulting manufacturing information system (MIS) in one computer located at the main facility. The effort was contracted out to a software development company in July of 1981. After over five years, and in spite of tremendous investments of time and money in the existing system, the decision was made to phase out the existing system, start over, and try again to develop an information system that would meet the needs of the division. In January 1987, a study was initiated to formulate a long-range plan, which would effectively guide and direct MEC Division's information system development. Recent significant additions to the organization, changes in management staffing, and concerns for the adequacy and appropriateness of the hardware and software of the division's current MIS, led to the decision to perform the study. The study consisted of identifying the current and long-term information needs, consistent with the division's mission and goals, and recommending a plan to effectively implement information systems to fulfill these needs. Business Systems Planning (BSP), a methodology developed by IBM, was used in the study. 2 refs., 3 figs.

  19. Nonterrestrial material processing and manufacturing of large space systems

    NASA Technical Reports Server (NTRS)

    Von Tiesenhausen, G.

    1979-01-01

    Nonterrestrial processing of materials and manufacturing of large space system components from preprocessed lunar materials at a manufacturing site in space is described. Lunar materials mined and preprocessed at the lunar resource complex will be flown to the space manufacturing facility (SMF), where together with supplementary terrestrial materials, they will be final processed and fabricated into space communication systems, solar cell blankets, radio frequency generators, and electrical equipment. Satellite Power System (SPS) material requirements and lunar material availability and utilization are detailed, and the SMF processing, refining, fabricating facilities, material flow and manpower requirements are described.

  20. Materials/manufacturing element of the Advanced Turbine Systems Program

    SciTech Connect

    Karnitz, M.A.; Holcomb, R.S.; Wright, I.G.

    1995-10-01

    The technology based portion of the Advanced Turbine Systems Program (ATS) contains several subelements which address generic technology issues for land-based gas-turbine systems. One subelement is the Materials/Manufacturing Technology Program which is coordinated by DOE-Oak Ridge Operations and Oak Ridge National Laboratory (ORNL). The work in this subelement is being performed predominantly by industry with assistance from universities and the national laboratories. Projects in this subelement are aimed toward hastening the incorporation of new materials and components in gas turbines. A materials/manufacturing plan was developed in FY 1994 with input from gas turbine manufacturers, materials suppliers, universities, and government laboratories. The plan outlines seven major subelements which focus on materials issues and manufacturing processes. Work is currently under way in four of the seven major subelements. There are now major projects on coatings and process development, scale-up of single crystal airfoil manufacturing technology, materials characterization, and technology information exchange.

  1. Harnessing snap-through instability for shape-recoverable energy-absorbing structure

    NASA Astrophysics Data System (ADS)

    Kang, Sung; Shan, Sicong; Raney, Jordan; Wang, Pai; Candido, Francisco; Lewis, Jennifer; Bertoldi, Katia

    2015-03-01

    Energy absorbing materials and structures are used in numerous areas for maintaining structural integrity, protection and comfort. To absorb/dissipate energy from shock/vibration, one generally relies on processes such as plastic deformation and damping as the case of metal foams and suspensions. Because plastic deformation and damping induce irreversible change in the energy-absorbing systems such as shape changes and degradation of damping elements by heat dissipation, it would be desirable to develop a new energy-absorption mechanism with reversibility. Furthermore, it would be desirable to implement energy-absorption mechanisms whose behavior is not affected by the rate of loading. Here, we report a shape-recoverable system that absorbs energy without degradation by harnessing multistability in elastic structures. Using numerical simulations, we investigate geometrical parameters that determine the onset of the snap-through and multi-stability. We subsequently manufacture structures with different geometrical parameters and sizes using a scalable direct-write 3D printing approach. We experimentally demonstrate reversible energy-absorption in these structures at strain rates over three orders of magnitudes, with reduced peak acceleration under impact by up to one order of magnitude compared with control samples. Our findings can open new opportunities for scalable design and manufacturing of energy-absorbing materials and structures.

  2. Quantitative analysis of the economically recoverable resource

    SciTech Connect

    Pulle, C.V.; Seskus, A.P.

    1981-05-01

    The objective of this study is to obtain estimates of the economically recoverable gas in the Appalachian Basin. The estimates were obtained in terms of a probability distribution, which quantifies the inherent uncertainty associated with estimates where geologic and production uncertainties prevail. It is established that well productivity on a county and regional basis is lognormally distributed, and the total recoverable gas is Normally distributed. The expected (mean), total economically recoverable gas is 20.2 trillion cubic feet (TCF) with a standard deviation of 1.6 TCF, conditional on the use of shooting technology on 160-acre well-spacing. From properties of the Normal distribution, it is seen that a 95 percent probability exists for the total recoverable gas to lie between 17.06 and 23.34 TCF. The estimates are sensitive to well spacings and the technology applied to a particular geologic environment. It is observed that with smaller well spacings - for example, at 80 acres - the estimate is substantially increased, and that advanced technology, such as foam fracturing, has the potential of significantly increasing gas recovery. However, the threshold and optimum conditions governing advanced exploitation technology, based on well spacing and other parameters, were not analyzed in this study. Their technological impact on gas recovery is mentioned in the text where relevant; and on the basis of a rough projection an additional 10 TCF could be expected with the use of foam fracturing on wells with initial open flows lower than 300 MCFD. From the exploration point of view, the lognormal distribution of well productivity suggests that even in smaller areas, such as a county basis, intense exploration might be appropriate. This is evident from the small tail probabilities of the lognormal distribution, which represent the small number of wells with relatively very high productivity.

  3. Control systems engineering in continuous pharmaceutical manufacturing. May 20-21, 2014 Continuous Manufacturing Symposium.

    PubMed

    Myerson, Allan S; Krumme, Markus; Nasr, Moheb; Thomas, Hayden; Braatz, Richard D

    2015-03-01

    This white paper provides a perspective of the challenges, research needs, and future directions for control systems engineering in continuous pharmaceutical processing. The main motivation for writing this paper is to facilitate the development and deployment of control systems technologies so as to ensure quality of the drug product. Although the main focus is on small-molecule pharmaceutical products, most of the same statements apply to biological drug products. An introduction to continuous manufacturing and control systems is followed by a discussion of the current status and technical needs in process monitoring and control, systems integration, and risk analysis. Some key points are that: (1) the desired objective in continuous manufacturing should be the satisfaction of all critical quality attributes (CQAs), not for all variables to operate at steady-state values; (2) the design of start-up and shutdown procedures can significantly affect the economic operation of a continuous manufacturing process; (3) the traceability of material as it moves through the manufacturing facility is an important consideration that can at least in part be addressed using residence time distributions; and (4) the control systems technologies must assure quality in the presence of disturbances, dynamics, uncertainties, nonlinearities, and constraints. Direct measurement, first-principles and empirical model-based predictions, and design space approaches are described for ensuring that CQA specifications are met. Ways are discussed for universities, regulatory bodies, and industry to facilitate working around or through barriers to the development of control systems engineering technologies for continuous drug manufacturing. Industry and regulatory bodies should work with federal agencies to create federal funding mechanisms to attract faculty to this area. Universities should hire faculty interested in developing first-principles models and control systems technologies for

  4. Control Systems Engineering in Continuous Pharmaceutical Manufacturing May 20-21, 2014 Continuous Manufacturing Symposium.

    PubMed

    Myerson, Allan S; Krumme, Markus; Nasr, Moheb; Thomas, Hayden; Braatz, Richard D

    2015-03-01

    This white paper provides a perspective of the challenges, research needs, and future directions for control systems engineering in continuous pharmaceutical processing. The main motivation for writing this paper is to facilitate the development and deployment of control systems technologies so as to ensure quality of the drug product. Although the main focus is on small-molecule pharmaceutical products, most of the same statements apply to biological drug products. An introduction to continuous manufacturing and control systems is followed by a discussion of the current status and technical needs in process monitoring and control, systems integration, and risk analysis. Some key points are that: (1) the desired objective in continuous manufacturing should be the satisfaction of all critical quality attributes (CQAs), not for all variables to operate at steady-state values; (2) the design of start-up and shutdown procedures can significantly affect the economic operation of a continuous manufacturing process; (3) the traceability of material as it moves through the manufacturing facility is an important consideration that can at least in part be addressed using residence time distributions; and (4) the control systems technologies must assure quality in the presence of disturbances, dynamics, uncertainties, nonlinearities, and constraints. Direct measurement, first-principles and empirical model-based predictions, and design space approaches are described for ensuring that CQA specifications are met. Ways are discussed for universities, regulatory bodies, and industry to facilitate working around or through barriers to the development of control systems engineering technologies for continuous drug manufacturing. Industry and regulatory bodies should work with federal agencies to create federal funding mechanisms to attract faculty to this area. Universities should hire faculty interested in developing first-principles models and control systems technologies for

  5. Technically recoverable Devonian shale gas in Ohio

    SciTech Connect

    Kuushraa, V.A.; Wicks, D.E.; Sawyer, W.K.; Esposito, P.R.

    1983-07-01

    The technically recoverable gas from Devonian shale (Lower and Middle Huron) in Ohio is estimated to range from 6.2 to 22.5 Tcf, depending on the stimulation method and pattern size selected. This estimate of recovery is based on the integration of the most recent data and research on the Devonian Age gas-bearing shales of Ohio. This includes: (1) a compilation of the latest geologic and reservoir data for the gas in-place; (2) analysis of the key productive mechanisms; and, (3) examination of alternative stimulation and production strategies for most efficiently recovering this gas. Beyond a comprehensive assembly of the data and calculation of the technically recoverable gas, the key findings of this report are as follows: a substantial volume of gas is technically recoverable, although advanced (larger scale) stimulation technology will be required to reach economically attractive gas production rates in much of the state; well spacing in certain of the areas can be reduced by half from the traditional 150 to 160 acres per well without severely impairing per-well gas recovery; and, due to the relatively high degree of permeability anisotropy in the Devonian shales, a rectangular, generally 3 by 1 well pattern leads to optimum recovery. Finally, although a consistent geological interpretation and model have been constructed for the Lower and Middle Huron intervals of the Ohio Devonian shale, this interpretation is founded on limited data currently available, along with numerous technical assumptions that need further verification. 11 references, 21 figures, 32 tables.

  6. Safety Discrete Event Models for Holonic Cyclic Manufacturing Systems

    NASA Astrophysics Data System (ADS)

    Ciufudean, Calin; Filote, Constantin

    In this paper the expression “holonic cyclic manufacturing systems” refers to complex assembly/disassembly systems or fork/join systems, kanban systems, and in general, to any discrete event system that transforms raw material and/or components into products. Such a system is said to be cyclic if it provides the same sequence of products indefinitely. This paper considers the scheduling of holonic cyclic manufacturing systems and describes a new approach using Petri nets formalism. We propose an approach to frame the optimum schedule of holonic cyclic manufacturing systems in order to maximize the throughput while minimize the work in process. We also propose an algorithm to verify the optimum schedule.

  7. A methodology for Manufacturing Execution Systems (MES) implementation

    NASA Astrophysics Data System (ADS)

    Govindaraju, Rajesri; Putra, Krisna

    2016-02-01

    Manufacturing execution system is information systems (IS) application that bridges the gap between IS at the top level, namely enterprise resource planning (ERP), and IS at the lower levels, namely the automation systems. MES provides a media for optimizing the manufacturing process as a whole in a real time basis. By the use of MES in combination with the implementation of ERP and other automation systems, a manufacturing company is expected to have high competitiveness. In implementing MES, functional integration -making all the components of the manufacturing system able to work well together, is the most difficult challenge. For this, there has been an industry standard that specifies the sub-systems of a manufacturing execution systems and defines the boundaries between ERP systems, MES, and other automation systems. The standard is known as ISA-95. Although the advantages from the use of MES have been stated in some studies, not much research being done on how to implement MES effectively. The purpose of this study is to develop a methodology describing how MES implementation project should be managed, utilising the support of ISA- 95 reference model in the system development process. A proposed methodology was developed based on a general IS development methodology. The developed methodology were then revisited based on the understanding about the specific charateristics of MES implementation project found in an Indonesian steel manufacturing company implementation case. The case study highlighted the importance of applying an effective requirement elicitation method during innitial system assessment process, managing system interfaces and labor division in the design process, and performing a pilot deployment before putting the whole system into operation.

  8. Space Launch System Launch Vehicle Stage Adapter Hardware Completes Manufacturing

    NASA Image and Video Library

    2017-08-28

    The Launch Vehicle Stage Adapter for the first flight of the Space Launch System, NASA’s new deeps space rocket, recently completed manufacturing at NASA’s Marshal Space Flight Center in Huntsville, Alabama. The LVSA, the largest piece of the rocket welded together in Marshall’s Huntsville manufacturing area, will connect two major sections of SLS – the 27.6-foot diameter core stage and the 16.4-foot interim cryogenic propulsion stage – for the first integrated flight of SLS and the Orion spacecraft. Teledyne Brown Engineering of Huntsville, the prime contractor for the adapter, has completed manufacturing, and engineers are preparing to apply thermal insulation. It will be the largest piece of hardware that Marshall. The LVSA was moved from the NASA welding area to NASA’s Center for Advanced Manufacturing where the thermal protection system will be applied.

  9. Investment opportunity : the FPL EGAR lumber manufacturing system

    Treesearch

    George B. Harpole; Ed Williston; Hiram H. Hallock

    1979-01-01

    A model of present-day computer-controlled sawmilling technology is modified for the manufacture of any desired width of EGAR dimension lumber from small logs. EGAR lumber is manufactured via headrig production of 2-inch-thick flitches which are in turn dried, edged full width, edge-glued, and gang-novelty-ripped to wide widths (EGAR). The EGAR system is compared to...

  10. Description of CE Technology for the Manufacturing Optimization (MO) system

    DTIC Science & Technology

    1992-03-19

    engineering technology by applying existing DICE Tools to other technology areas, in this case design for manufacturing and assembly ( DFMA ). The DICE tools and...methods are evolving so evaluation of the existing DICE tools must be performed, and the tools that support the DFMA environment will be considered...case Design for Manufacturing and Assembly ( DFMA ). The DICE tools proposed for use under the MO program included ROSE Database Management System (DBMS

  11. Feasibility study of a pressure fed engine for a water recoverable space shuttle booster Volume 2: Technical, phase A effort

    NASA Technical Reports Server (NTRS)

    1972-01-01

    Design and systems considerations are presented on an engine concept selection for further preliminary design and program evaluation. These data have been prepared from a feasibility study of a pressure-fed engine for the water recoverable space shuttle booster.

  12. Inspection system qualification and integration into the mask manufacturing environment

    NASA Astrophysics Data System (ADS)

    LaVoy, Rosanne; Fujioka, Ron

    1995-12-01

    Integration of a mask inspection system into a manufacturing environment poses new challenges to both the inspection engineer and the equipment supplier. Traditional specifications (limited primarily to sensitivity and uptime) are no longer sufficient to successfully integrate a system into a 7 by 24 manufacturing area with multiple systems. Issues such as system sensitivity matching, sensitivity characterization by defect type, operator training and certification standards, and real-time SPC control of the systems must be addressed. This paper outlines some of the techniques Intel Mask Operation uses for integration of a new inspection system into the manufacturing line. Specifically moving a beta- site type tool out of the beta-site mode and into volume production. Examples are presented, including installation for manufacturing (including ergonomic modifications), techniques for system-to-system matching, use of SPC charts to monitor system performance, and operator training/certifications. Relationships between system PMs, or other environmental changes, and the system sensitivity SPC control charts also are discussed.

  13. Technology planning for flexible manufacturing systems

    NASA Astrophysics Data System (ADS)

    Chudakov, A. D.; Falevich, B. Y.

    1984-12-01

    The machine building industry features a new type of equipment, the flexible technological systems for machining. These systems are based on the use of machine tools with CNC, linked to a central controlling computer and an automated transport and stockpiling system. To improve the effectiveness of integrated operation of the system's equipment, the software of the central computer includes an applied program package directed toward the performance of automated planning functions, which, together with the operating documentation, makes up a system of operational calendar planning.

  14. The application of manufacturing systems engineering for aero engine gears

    NASA Astrophysics Data System (ADS)

    Pewsey, Stephen M. S.

    1991-10-01

    The adoption of manufacturing systems engineering principles in order to improve cost effectiveness of manufacturing operations is considered. The introduction of cells where families of parts are made from raw material to finished product using a team approach has been initiated. The benefits to date are significant in terms of lead time reductions, inventory, and nonconformance savings as well as improvements in work force motivation and morale. The overall corporate manufacturing strategy of gears is explained. Some of the problems encountered with the transfer of gear production from one site to another with minimum disruption are described. Some of the radical changes being made in the manufacture of gears in line with the strategy of making Rolls-Royce a total quality organization are also described.

  15. Petri net modelling of buffers in automated manufacturing systems.

    PubMed

    Zhou, M; Dicesare, F

    1996-01-01

    This paper presents Petri net models of buffers and a methodology by which buffers can be included in a system without introducing deadlocks or overflows. The context is automated manufacturing. The buffers and models are classified as random order or order preserved (first-in-first-out or last-in-first-out), single-input-single-output or multiple-input-multiple-output, part type and/or space distinguishable or indistinguishable, and bounded or safe. Theoretical results for the development of Petri net models which include buffer modules are developed. This theory provides the conditions under which the system properties of boundedness, liveness, and reversibility are preserved. The results are illustrated through two manufacturing system examples: a multiple machine and multiple buffer production line and an automatic storage and retrieval system in the context of flexible manufacturing.

  16. Recoverable strains in composite shape memory alloys

    NASA Astrophysics Data System (ADS)

    Peigney, Michaël

    New upper bounds are proposed for a generic problem of geometric compatibility, which covers the problem of bounding the effective recoverable strains in composite shape memory alloys (SMAs), such as polycrystalline SMAs or rigidly reinforced SMAs. Both the finite deformation and infinitesimal strain frameworks are considered. The methodology employed is a generalization of a homogenization approach introduced by Milton and Serkov [2000. Bounding the current in nonlinear conducting composites. J. Mech. Phys. Solids 48, 1295-1324] for nonlinear composites in infinitesimal strains. Some analytical and numerical examples are given to illustrate the method.

  17. System level analysis and control of manufacturing process variation

    DOEpatents

    Hamada, Michael S.; Martz, Harry F.; Eleswarpu, Jay K.; Preissler, Michael J.

    2005-05-31

    A computer-implemented method is implemented for determining the variability of a manufacturing system having a plurality of subsystems. Each subsystem of the plurality of subsystems is characterized by signal factors, noise factors, control factors, and an output response, all having mean and variance values. Response models are then fitted to each subsystem to determine unknown coefficients for use in the response models that characterize the relationship between the signal factors, noise factors, control factors, and the corresponding output response having mean and variance values that are related to the signal factors, noise factors, and control factors. The response models for each subsystem are coupled to model the output of the manufacturing system as a whole. The coefficients of the fitted response models are randomly varied to propagate variances through the plurality of subsystems and values of signal factors and control factors are found to optimize the output of the manufacturing system to meet a specified criterion.

  18. Synthesis of Evolving Cells for Reconfigurable Manufacturing Systems

    NASA Astrophysics Data System (ADS)

    Padayachee, J.; Bright, G.

    2014-07-01

    The concept of Reconfigurable Manufacturing Systems (RMSs) was formulated due to the global necessity for production systems that are able to economically evolve according to changes in markets and products. Technologies and design methods are under development to enable RMSs to exhibit transformable system layouts, reconfigurable processes, cells and machines. Existing factory design methods and software have not yet advanced to include reconfigurable manufacturing concepts. This paper presents the underlying group technology framework for the design of manufacturing cells that are able to evolve according to a changing product mix by mechanisms of reconfiguration. The framework is based on a Norton- Bass forecast and time variant BOM models. An adaptation of legacy group technology methods is presented for the synthesis of evolving cells and two optimization problems are presented within this context.

  19. Monitoring system for the quality assessment in additive manufacturing

    NASA Astrophysics Data System (ADS)

    Carl, Volker

    2015-03-01

    Additive Manufacturing (AM) refers to a process by which a set of digital data -representing a certain complex 3dim design - is used to grow the respective 3dim real structure equal to the corresponding design. For the powder-based EOS manufacturing process a variety of plastic and metal materials can be used. Thereby, AM is in many aspects a very powerful tool as it can help to overcome particular limitations in conventional manufacturing. AM enables more freedom of design, complex, hollow and/or lightweight structures as well as product individualisation and functional integration. As such it is a promising approach with respect to the future design and manufacturing of complex 3dim structures. On the other hand, it certainly calls for new methods and standards in view of quality assessment. In particular, when utilizing AM for the design of complex parts used in aviation and aerospace technologies, appropriate monitoring systems are mandatory. In this respect, recently, sustainable progress has been accomplished by joining the common efforts and concerns of a manufacturer Additive Manufacturing systems and respective materials (EOS), along with those of an operator of such systems (MTU Aero Engines) and experienced application engineers (Carl Metrology), using decent know how in the field of optical and infrared methods regarding non-destructive-examination (NDE). The newly developed technology is best described by a high-resolution layer by layer inspection technique, which allows for a 3D tomography-analysis of the complex part at any time during the manufacturing process. Thereby, inspection costs are kept rather low by using smart image-processing methods as well as CMOS sensors instead of infrared detectors. Moreover, results from conventional physical metallurgy may easily be correlated with the predictive results of the monitoring system which not only allows for improvements of the AM monitoring system, but finally leads to an optimisation of the quality

  20. Monitoring system for the quality assessment in additive manufacturing

    SciTech Connect

    Carl, Volker

    2015-03-31

    Additive Manufacturing (AM) refers to a process by which a set of digital data -representing a certain complex 3dim design - is used to grow the respective 3dim real structure equal to the corresponding design. For the powder-based EOS manufacturing process a variety of plastic and metal materials can be used. Thereby, AM is in many aspects a very powerful tool as it can help to overcome particular limitations in conventional manufacturing. AM enables more freedom of design, complex, hollow and/or lightweight structures as well as product individualisation and functional integration. As such it is a promising approach with respect to the future design and manufacturing of complex 3dim structures. On the other hand, it certainly calls for new methods and standards in view of quality assessment. In particular, when utilizing AM for the design of complex parts used in aviation and aerospace technologies, appropriate monitoring systems are mandatory. In this respect, recently, sustainable progress has been accomplished by joining the common efforts and concerns of a manufacturer Additive Manufacturing systems and respective materials (EOS), along with those of an operator of such systems (MTU Aero Engines) and experienced application engineers (Carl Metrology), using decent know how in the field of optical and infrared methods regarding non-destructive-examination (NDE). The newly developed technology is best described by a high-resolution layer by layer inspection technique, which allows for a 3D tomography-analysis of the complex part at any time during the manufacturing process. Thereby, inspection costs are kept rather low by using smart image-processing methods as well as CMOS sensors instead of infrared detectors. Moreover, results from conventional physical metallurgy may easily be correlated with the predictive results of the monitoring system which not only allows for improvements of the AM monitoring system, but finally leads to an optimisation of the quality

  1. Modelling of Robotized Manufacturing Systems Using MultiAgent Formalism

    NASA Astrophysics Data System (ADS)

    Foit, K.; Gwiazda, A.; Banaś, W.

    2016-08-01

    The evolution of manufacturing systems has greatly accelerated due to development of sophisticated control systems. On top of determined, one way production flow the need of decision making has arisen as a result of growing product range that are manufactured simultaneously, using the same resources. On the other hand, the intelligent flow control could address the “bottleneck” problem caused by the machine failure. This sort of manufacturing systems uses advanced control algorithms that are introduced by the use of logic controllers. The complex algorithms used in the control systems requires to employ appropriate methods during the modelling process, like the agent-based one, which is the subject of this paper. The concept of an agent is derived from the object-based methodology of modelling, so it meets the requirements of representing the physical properties of the machines as well as the logical form of control systems. Each agent has a high level of autonomy and could be considered separately. The multi-agent system consists of minimum two agents that can interact and modify the environment, where they act. This may lead to the creation of self-organizing structure, what could be interesting feature during design and test of manufacturing system.

  2. Manufacturing Management Systems--User Training.

    ERIC Educational Resources Information Center

    Hunt, C. L.

    The Production Control Training Program is a competency-based management training program currently in operation at the Defense Systems Division of Honeywell, Incorporated. Designed with the needs of the adult learner in mind, the program involves pretests and meetings between supervisors and individual staff members to identify individualized…

  3. Design for Manufacturing for Energy Absorption Systems

    NASA Astrophysics Data System (ADS)

    Del Prete, A.; Primo, T.; Papadia, G.; Manisi, B.

    2011-05-01

    In the typical scenario of a helicopter crash, impact with the ground is preceded by a substantially vertical drop, with the result that a seated occupant of a helicopter experiences high spinal loads and pelvic deceleration during such crash due to the sudden arresting of vertical downward motion. It has long been recognized that spinal injuries to occupants of helicopters in such crash scenario can be minimized by seat arrangements which limit the deceleration to which the seated occupant is subjected, relative to the helicopter, to a predetermined maximum, by allowing downward movement of the seated occupant relative to the helicopter, at the time of impact with the ground, under a restraining force which, over a limited range of such movement, is limited to a predetermined maximum. In practice, significant benefits, in the way of reduced injuries and reduced seriousness of injuries, can be afforded in this way in such crash situations even where the extent of such controlled vertical movement permitted by the crashworthy seat arrangement is quite limited. Important increase of accident safety is reached with the installation of crashworthy shock absorbers on the main landing gear, but this solution is mostly feasible on military helicopters with long fixed landing gear. Seats can then give high contribution to survivability. Commonly, an energy absorber is a constant load device, if one excludes an initial elastic part of the load-stroke curve. On helicopter seats, this behavior is obtained by plastic deformation of a metal component or scraping of material. In the present work the authors have studied three absorption systems, which differ in relation to their shape, their working conditions and their constructive materials. All the combinations have been analyzed for applications in VIP helicopter seats.

  4. Design for Manufacturing for Energy Absorption Systems

    SciTech Connect

    Del Prete, A.; Primo, T.; Papadia, G.; Manisi, B.

    2011-05-04

    In the typical scenario of a helicopter crash, impact with the ground is preceded by a substantially vertical drop, with the result that a seated occupant of a helicopter experiences high spinal loads and pelvic deceleration during such crash due to the sudden arresting of vertical downward motion. It has long been recognized that spinal injuries to occupants of helicopters in such crash scenario can be minimized by seat arrangements which limit the deceleration to which the seated occupant is subjected, relative to the helicopter, to a predetermined maximum, by allowing downward movement of the seated occupant relative to the helicopter, at the time of impact with the ground, under a restraining force which, over a limited range of such movement, is limited to a predetermined maximum. In practice, significant benefits, in the way of reduced injuries and reduced seriousness of injuries, can be afforded in this way in such crash situations even where the extent of such controlled vertical movement permitted by the crashworthy seat arrangement is quite limited. Important increase of accident safety is reached with the installation of crashworthy shock absorbers on the main landing gear, but this solution is mostly feasible on military helicopters with long fixed landing gear. Seats can then give high contribution to survivability. Commonly, an energy absorber is a constant load device, if one excludes an initial elastic part of the load-stroke curve. On helicopter seats, this behavior is obtained by plastic deformation of a metal component or scraping of material. In the present work the authors have studied three absorption systems, which differ in relation to their shape, their working conditions and their constructive materials. All the combinations have been analyzed for applications in VIP helicopter seats.

  5. Advanced Initiation Systems Manufacturing Level 2 Milestone Completion Summary

    SciTech Connect

    Chow, R; Schmidt, M

    2009-10-01

    Milestone Description - Advanced Initiation Systems Detonator Design and Prototype. Milestone Grading Criteria - Design new generation chip slapper detonator and manufacture a prototype using advanced manufacturing processes, such as all-dry chip metallization and solvent-less flyer coatings. The advanced processes have been developed for manufacturing detonators with high material compatibility and reliability to support future LEPs, e.g. the B61, and new weapons systems. Perform velocimetry measurements to determine slapper velocity as a function of flight distance. A prototype detonator assembly and stripline was designed for low-energy chip slappers. Pictures of the prototype detonator and stripline are shown. All-dry manufacturing processes were used to address compatibility issues. KCP metallized the chips in a physical vapor deposition system through precision-aligned shadow masks. LLNL deposited a solvent-less polyimide flyer with a processes called SLIP, which stands for solvent-less vapor deposition followed by in-situ polymerization. LANL manufactured the high-surface-area (HSA) high explosive (HE) pellets. Test fires of two chip slapper designs, radius and bowtie, were performed at LLNL in the High Explosives Application Facility (HEAF). Test fires with HE were conducted to establish the threshold firing voltages. pictures of the chip slappers before and after test fires are shown. Velocimetry tests were then performed to obtain slapper velocities at or above the threshold firing voltages. Figure 5 shows the slapper velocity as a function of distance and time at the threshold voltage, for both radius and bowtie bridge designs. Both designs were successful at initiating the HE at low energy levels. Summary of Accomplishments are: (1) All-dry process for chip manufacture developed; (2) Solventless process for slapper materials developed; (3) High-surface area explosive pellets developed; (4) High performance chip slappers developed; (5) Low-energy chip

  6. Systems analysis of a potential space manufacturing facility

    NASA Technical Reports Server (NTRS)

    Driggers, G. W.

    1977-01-01

    Results of a preliminary design study of the system elements comprising a manufacturing facility in earth orbit are presented. The elements discussed include cis-Lunar transportation, Lunar base, materials transport, factory, living facilities, construction support and energy supply. An evolutionary path of development, production and deployment is presented and step-wise interrelationships discussed.

  7. Social and Labour Implications of Flexible Manufacturing Systems.

    ERIC Educational Resources Information Center

    Ebel, Karl-H.

    1985-01-01

    The flexible manufacturing system (FMS), a new way of organizing the production process by means of numerical control machines, robots, and computerized workstations, is described. The author examines some of the implications of FMS and the challenges it poses. (Author/CT)

  8. Benefits of modern refinery information systems for manufacturing cleaner fuels

    SciTech Connect

    Latour, P.R.

    1995-12-31

    Revolutionary changes in quality specifications (number, complexity, uncertainty, economic sensitivity) for reformulated gasolines (RFG) and low-sulfur diesels (LSD) are being addressed by powerful, new, computer integrated manufacturing technology for Refinery Information Systems and Advanced Process Control (RIS/APC). This paper shows how the five active RIS/APC functions -- performance measurement, optimization, scheduling, control and integration -- are used to manufacture new, clean fuels competitively. With current industry spending for this field averaging 2 to 3 cents/bbl crude, many refineries can capture 50 to 100 cents/bbl if the technology is properly employed and sustained throughout refining operations, organizations, and businesses.

  9. Energy efficiency quantitative analysis method of discrete manufacturing system

    NASA Astrophysics Data System (ADS)

    Wang, Yan; Ji, Zhicheng

    2017-07-01

    The difficulty in the energy efficiency analysis of discrete manufacturing system is the lack of evaluation index system. In this paper, a novel evaluation index system with three layers and 10 indexes was presented to analyze the overall energy consumption level of the discrete manufacturing system. Then, with the consideration of the difficulties in directly obtaining machine energy efficiency, a prediction method based on recursive variable forgetting factor identification was put forward to calculate it. Furthermore, a comprehensive quantitative evaluation method of rough set and attribute hierarchical model was designed based on the index structure to evaluate the energy efficiency level. Finally, an experiment was used to illustrate the effectiveness of our evaluation index system and method.

  10. Expert computer systems and their applicability to automated manufacturing

    NASA Astrophysics Data System (ADS)

    Nau, D. S.

    1982-02-01

    A tutorial on techniques used in expert systems and some recommendations for an automated process planning system for the Automated Manufacturing Research Facility at the National Bureau of Standards (NBS) are presented. The tutorial portion of the paper discusses problem solving and knowledge representation techniques. Also discussed are ways in which these techniques have been used to build computer systems which achieve a high level of performance on problems which normally require significant human expertise for their solution. A summary of the activities required for process planning in the Automated Manufacturing Research Facility at NBS are presented, and recommendations for how to accomplish these along with recommendations for how to accomplish these activities. Recommendations for how an expert system could be designed to perform a process planning activity called process selection are also given.

  11. Multilayer electronic component systems and methods of manufacture

    NASA Technical Reports Server (NTRS)

    Thompson, Dane (Inventor); Wang, Guoan (Inventor); Kingsley, Nickolas D. (Inventor); Papapolymerou, Ioannis (Inventor); Tentzeris, Emmanouil M. (Inventor); Bairavasubramanian, Ramanan (Inventor); DeJean, Gerald (Inventor); Li, RongLin (Inventor)

    2010-01-01

    Multilayer electronic component systems and methods of manufacture are provided. In this regard, an exemplary system comprises a first layer of liquid crystal polymer (LCP), first electronic components supported by the first layer, and a second layer of LCP. The first layer is attached to the second layer by thermal bonds. Additionally, at least a portion of the first electronic components are located between the first layer and the second layer.

  12. Vowel constrictions are recoverable from formants.

    PubMed

    Iskarous, Khalil

    2010-07-01

    The area function of the vocal tract in all of its spatial detail is not directly computable from the speech signal. But is partial, yet phonetically distinctive, information about articulation recoverable from the acoustic signal that arrives at the listener's ear? The answer to this question is important for phonetics, because various theories of speech perception predict different answers. Some theories assume that recovery of articulatory information must be possible, while others assume that it is impossible. However, neither type of theory provides firm evidence showing that distinctive articulatory information is or is not extractable from the acoustic signal. The present study focuses on vowel gestures and examines whether linguistically significant information, such as the constriction location, constriction degree, and rounding, is contained in the speech signal, and whether such information is recoverable from formant parameters. Perturbation theory and linear prediction were combined, in a manner similar to that in Mokhtari (1998) [Mokhtari, P. (1998). An acoustic-phonetic and articulatory study of speech-speaker dichotomy. Doctoral dissertation, University of New South Wales], to assess the accuracy of recovery of information about vowel constrictions. Distinctive constriction information estimated from the speech signal for ten American English vowels were compared to the constriction information derived from simultaneously collected X-ray microbeam articulatory data for 39 speakers [Westbury (1994). Xray microbeam speech production database user's handbook. University of Wisconsin, Madison, WI]. The recovery of distinctive articulatory information relies on a novel technique that uses formant frequencies and amplitudes, and does not depend on a principal components analysis of the articulatory data, as do most other inversion techniques. These results provide evidence that distinctive articulatory information for vowels can be recovered from the

  13. Contract-net-based scheduling for holonic manufacturing systems

    NASA Astrophysics Data System (ADS)

    Kanchanasevee, Pinij; Biswas, Gautam; Kawamura, Kazuhiko; Tamura, Satoru

    1997-12-01

    Manufacturing is currently undergoing a revolutionary transition with focus shifting from mass production to mass customization. This trend motivates a new generation of advanced manufacturing systems that can dynamically respond to customer orders and changing production environments. It is becoming increasingly important to develop control architectures that are modifiable, extensible, reconfigurable, adaptable, and fault tolerant. Heterarchical control structures, made up of multiple, distributed, locally autonomous entities, provide this kind of control. Our research focus is on efficient and effective scheduling and routing methodologies that can be applied to heterarchically controlled manufacturing processes. The Contract-Net based scheduling approach, developed in distributed artificial intelligence (DAI), adopts a multi-agent cooperative problem- solving paradigm based on bidding and negotiation mechanisms to implement production plans as distributed and localized schedules for individual workstations. This paper discusses a Contract-Net based scheduling algorithm in a realistic manufacturing testbed, a model induction motor assembly plant. This testbed, developed as part of the HMS project, is a typical example of low-volume, high-variety production facility, and it highlights many of the problems that arise from the inflexibility of centralized management system architectures.

  14. "Cut-and-Paste" Manufacture of Multiparametric Epidermal Sensor Systems.

    PubMed

    Yang, Shixuan; Chen, Ying-Chen; Nicolini, Luke; Pasupathy, Praveenkumar; Sacks, Jacob; Su, Becky; Yang, Russell; Sanchez, Daniel; Chang, Yao-Feng; Wang, Pulin; Schnyer, David; Neikirk, Dean; Lu, Nanshu

    2015-11-04

    Multifunctional epidermal sensor systems (ESS) are manufactured with a highly cost and time effective, benchtop, and large-area "cut-and-paste" method. The ESS made out of thin and stretchable metal and conductive polymer ribbons can be noninvasively laminated onto the skin surface to sense electrophysiological signals, skin temperature, skin hydration, and respiratory rate. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  15. An Estimate of Recoverable Heavy Oil Resources of the Orinoco Oil Belt, Venezuela

    USGS Publications Warehouse

    Schenk, Christopher J.; Cook, Troy A.; Charpentier, Ronald R.; Pollastro, Richard M.; Klett, Timothy R.; Tennyson, Marilyn E.; Kirschbaum, Mark A.; Brownfield, Michael E.; Pitman, Janet K.

    2009-01-01

    The Orinoco Oil Belt Assessment Unit of the La Luna-Quercual Total Petroleum System encompasses approximately 50,000 km2 of the East Venezuela Basin Province that is underlain by more than 1 trillion barrels of heavy oil-in-place. As part of a program directed at estimating the technically recoverable oil and gas resources of priority petroleum basins worldwide, the U.S. Geological Survey estimated the recoverable oil resources of the Orinoco Oil Belt Assessment Unit. This estimate relied mainly on published geologic and engineering data for reservoirs (net oil-saturated sandstone thickness and extent), petrophysical properties (porosity, water saturation, and formation volume factors), recovery factors determined by pilot projects, and estimates of volumes of oil-in-place. The U.S. Geological Survey estimated a mean volume of 513 billion barrels of technically recoverable heavy oil in the Orinoco Oil Belt Assessment Unit of the East Venezuela Basin Province; the range is 380 to 652 billion barrels. The Orinoco Oil Belt Assessment Unit thus contains one of the largest recoverable oil accumulations in the world.

  16. Manufactured Residential Utility Wall System (ResCore),

    SciTech Connect

    Wendt, Robert; Lundell, Clark; Lau, Tin Man

    1997-12-31

    This paper describes the design and development of a manufactured residential utility wall system referred to as ResCore. ResCore is a self contained, manufactured, residential utility wall that provides complete rough-in of utilities (power, gas, water, and phone) and other functions (exhaust, combustion make-up air, refrigerant lines, etc.) to serve the kitchen, bath, utility, and laundry rooms. Auburn University, Department of Industrial Design faculty, students, supported by a team of graduate student researchers and the project`s advisory team, developed the ResCore. The project was accomplished through a research subcontract from the U.S. Department of Energy administered by the Oak Ridge National Laboratory. The ResCore wall system features a layered manufacturing technique that allows each major component group: structural, cold water, hot water, drain, gas, electric, etc. to be built as a separate subassembly and easily brought together for final assembly. The two structural layers are reinforced with bridging that adds strength and also permits firm attachment of plumbing pipes and other systems to the wall frame.

  17. Advanced Manufacturing Systems in Food Processing and Packaging Industry

    NASA Astrophysics Data System (ADS)

    Shafie Sani, Mohd; Aziz, Faieza Abdul

    2013-06-01

    In this paper, several advanced manufacturing systems in food processing and packaging industry are reviewed, including: biodegradable smart packaging and Nano composites, advanced automation control system consists of fieldbus technology, distributed control system and food safety inspection features. The main purpose of current technology in food processing and packaging industry is discussed due to major concern on efficiency of the plant process, productivity, quality, as well as safety. These application were chosen because they are robust, flexible, reconfigurable, preserve the quality of the food, and efficient.

  18. A system approach for reducing the environmental impact of manufacturing and sustainability improvement of nano-scale manufacturing

    NASA Astrophysics Data System (ADS)

    Yuan, Yingchun

    This dissertation develops an effective and economical system approach to reduce the environmental impact of manufacturing. The system approach is developed by using a process-based holistic method for upstream analysis and source reduction of the environmental impact of manufacturing. The system approach developed consists of three components of a manufacturing system: technology, energy and material, and is useful for sustainable manufacturing as it establishes a clear link between manufacturing system components and its overall sustainability performance, and provides a framework for environmental impact reductions. In this dissertation, the system approach developed is applied for environmental impact reduction of a semiconductor nano-scale manufacturing system, with three case scenarios analyzed in depth on manufacturing process improvement, clean energy supply, and toxic chemical material selection. The analysis on manufacturing process improvement is conducted on Atomic Layer Deposition of Al2O3 dielectric gate on semiconductor microelectronics devices. Sustainability performance and scale-up impact of the ALD technology in terms of environmental emissions, energy consumption, nano-waste generation and manufacturing productivity are systematically investigated and the ways to improve the sustainability of the ALD technology are successfully developed. The clean energy supply is studied using solar photovoltaic, wind, and fuel cells systems for electricity generation. Environmental savings from each clean energy supply over grid power are quantitatively analyzed, and costs for greenhouse gas reductions on each clean energy supply are comparatively studied. For toxic chemical material selection, an innovative schematic method is developed as a visual decision tool for characterizing and benchmarking the human health impact of toxic chemicals, with a case study conducted on six chemicals commonly used as solvents in semiconductor manufacturing. Reliability of

  19. Shale Gas Boom or Bust? Estimating US and Global Economically Recoverable Resources

    NASA Astrophysics Data System (ADS)

    Brecha, R. J.; Hilaire, J.; Bauer, N.

    2014-12-01

    One of the most disruptive energy system technological developments of the past few decades is the rapid expansion of shale gas production in the United States. Because the changes have been so rapid there are great uncertainties as to the impacts of shale production for medium- and long-term energy and climate change mitigation policies. A necessary starting point for incorporating shale resources into modeling efforts is to understand the size of the resource, how much is technically recoverable (TRR), and finally, how much is economically recoverable (ERR) at a given cost. To assess production costs of shale gas, we combine top-down data with detailed bottom-up information. Studies solely based on top-down approaches do not adequately account for the heterogeneity of shale gas deposits and are unlikely to appropriately estimate extraction costs. We design an expedient bottom-up method based on publicly available US data to compute the levelized costs of shale gas extraction. Our results indicate the existence of economically attractive areas but also reveal a dramatic cost increase as lower-quality reservoirs are exploited. Extrapolating results for the US to the global level, our best estimate suggests that, at a cost of 6 US$/GJ, only 39% of the technically recoverable resources reported in top-down studies should be considered economically recoverable. This estimate increases to about 77% when considering optimistic TRR and estimated ultimate recovery parameters but could be lower than 12% for more pessimistic parameters. The current lack of information on the heterogeneity of shale gas deposits as well as on the development of future production technologies leads to significant uncertainties regarding recovery rates and production costs. Much of this uncertainty may be inherent, but for energy system planning purposes, with or without climate change mitigation policies, it is crucial to recognize the full ranges of recoverable quantities and costs.

  20. Design and Manufacturing of Extremely Low Mass Flight Systems

    NASA Technical Reports Server (NTRS)

    Johnson, Michael R.

    2002-01-01

    Extremely small flight systems pose some unusual design and manufacturing challenges. The small size of the components that make up the system generally must be built with extremely tight tolerances to maintain the functionality of the assembled item. Additionally, the total mass of the system is extremely sensitive to what would be considered small perturbations in a larger flight system. The MUSES C mission, designed, built, and operated by Japan, has a small rover provided by NASA that falls into this small flight system category. This NASA-provided rover is used as a case study of an extremely small flight system design. The issues that were encountered with the rover portion of the MUSES C program are discussed and conclusions about the recommended mass margins at different stages of a small flight system project are presented.

  1. Using a simulation assistant in modeling manufacturing systems

    NASA Technical Reports Server (NTRS)

    Schroer, Bernard J.; Tseng, Fan T.; Zhang, S. X.; Wolfsberger, John W.

    1988-01-01

    Numerous simulation languages exist for modeling discrete event processes, and are now ported to microcomputers. Graphic and animation capabilities were added to many of these languages to assist the users build models and evaluate the simulation results. With all these languages and added features, the user is still plagued with learning the simulation language. Futhermore, the time to construct and then to validate the simulation model is always greater than originally anticipated. One approach to minimize the time requirement is to use pre-defined macros that describe various common processes or operations in a system. The development of a simulation assistant for modeling discrete event manufacturing processes is presented. A simulation assistant is defined as an interactive intelligent software tool that assists the modeler in writing a simulation program by translating the modeler's symbolic description of the problem and then automatically generating the corresponding simulation code. The simulation assistant is discussed with emphasis on an overview of the simulation assistant, the elements of the assistant, and the five manufacturing simulation generators. A typical manufacturing system will be modeled using the simulation assistant and the advantages and disadvantages discussed.

  2. Modular Exhaust Design and Manufacturing Techniques for Low Cost Mid Volume Rapid Buidl to Order Systems

    DTIC Science & Technology

    2014-08-06

    technical data package will contain the following pieces of information: • Manufacturing Drawings • Code for running CNC machinery • Documentation...MODULAR EXHAUST DESIGN AND MANUFACTURING TECHNIQUES FOR LOW COST MID VOLUME RAPID BUILD TO ORDER SYSTEMS Kevin Nelson Project Engineer...customizable mufflers, as well as modular manufacturing techniques targeted at mid volume manufacturing quantities. A successful solution would reduce

  3. "Cut-and-paste" manufacture of multiparametric epidermal electronic systems

    NASA Astrophysics Data System (ADS)

    Lu, Nanshu; Yang, Shixuan; Wang, Pulin

    2016-05-01

    Epidermal electronics is a class of noninvasive and unobstructive skin-mounted, tattoo-like sensors and electronics capable of vital sign monitoring and establishing human-machine interface. The high cost of manpower, materials, vacuum equipment, and photolithographic facilities associated with its manufacture greatly hinders the widespread use of disposable epidermal electronics. Here we report a cost and time effective, completely dry, benchtop "cut-and-paste" method for the freeform and portable manufacture of multiparametric epidermal sensor systems (ESS) within minutes. This versatile method works for all types of thin metal and polymeric sheets and is compatible with any tattoo adhesives or medical tapes. The resulting ESS are multimaterial and multifunctional and have been demonstrated to noninvasively but accurately measure electrophysiological signals, skin temperature, skin hydration, as well as respiratory rate. In addition, planar stretchable coils exploiting double-stranded serpentine design have been successfully applied as wireless, passive epidermal strain sensors.

  4. Designing the accident and emergency system: lessons from manufacturing.

    PubMed

    Walley, P

    2003-03-01

    To review the literature on manufacturing process design and demonstrate applicability in health care. Literature review and application of theory using two years activity data from two healthcare communities and extensive observation of activities over a six week period by seven researchers. It was possible to identify patient flows that could be used to design treatment processes around the needs of the patient. Some queues are built into existing treatment processes and can be removed by better process design. Capacity imbalance, not capacity shortage, causes some unnecessary waiting in accident and emergency departments. Clinicians would find that modern manufacturing theories produce more acceptable designs of systems. In particular, good quality is seen as a necessary pre-requisite of fast, efficient services.

  5. Designing the accident and emergency system: lessons from manufacturing

    PubMed Central

    Walley, P

    2003-01-01

    Objectives: To review the literature on manufacturing process design and demonstrate applicability in health care. Methods: Literature review and application of theory using two years activity data from two healthcare communities and extensive observation of activities over a six week period by seven researchers. Results: It was possible to identify patient flows that could be used to design treatment processes around the needs of the patient. Some queues are built into existing treatment processes and can be removed by better process design. Capacity imbalance, not capacity shortage, causes some unnecessary waiting in accident and emergency departments. Conclusions: Clinicians would find that modern manufacturing theories produce more acceptable designs of systems. In particular, good quality is seen as a necessary pre-requisite of fast, efficient services. PMID:12642523

  6. System and method for high power diode based additive manufacturing

    DOEpatents

    El-Dasher, Bassem S.; Bayramian, Andrew; Demuth, James A.; Farmer, Joseph C.; Torres, Sharon G.

    2016-04-12

    A system is disclosed for performing an Additive Manufacturing (AM) fabrication process on a powdered material forming a substrate. The system may make use of a diode array for generating an optical signal sufficient to melt a powdered material of the substrate. A mask may be used for preventing a first predetermined portion of the optical signal from reaching the substrate, while allowing a second predetermined portion to reach the substrate. At least one processor may be used for controlling an output of the diode array.

  7. Soft ionization device with characterization systems and methods of manufacture

    NASA Technical Reports Server (NTRS)

    Hartley, Frank T. (Inventor)

    2004-01-01

    Various configurations of characterization systems such as ion mobility spectrometers and mass spectrometers are disclosed that are coupled to an ionization device. The ionization device is formed of a membrane that houses electrodes therein that are located closer to one another than the mean free path of the gas being ionized. Small voltages across the electrodes generate large electric fields which act to ionize substantially all molecules passing therethrough without fracture. Methods to manufacture the mass spectrometer and ion mobility spectrometer systems are also described.

  8. Towards Human Centred Manufacturing Systems in the Next Generation

    NASA Astrophysics Data System (ADS)

    Anezaki, Takashi; Hata, Seiji

    Nowadays agile market is in common, and the fundamental technology supporting next-generation production system requires further development of machine and information technologies to establish “human friendly technology" and a bridging of these technologies together. IMS-HUTOP project proposes a new product life cycle that respects the human nature of individuals, and establishes the elemental technologies necessary for acquiring, modelling and evaluating various human factors in an effort to achieve the HUTOP cycle. In this paper we propose a human centred and human friendly manufacturing system, which has been proposed in the IMS-HUTOP project.

  9. Space manufacturing systems and the Space Operations Center

    NASA Technical Reports Server (NTRS)

    Louviere, A. J.

    1982-01-01

    For the planned Space Operations Center (SOC) and envisioned space manufacturing and processes systems, the concepts of phased programs, development and operations, station-keeping orbit envelopes, propulsive harbor tugs, and aspects of servicing are discussed. The SOC three-phased program concept includes the servicing of satellites in compatible orbits and in transition to higher energy orbits. Two concepts of a free-flyer satellite are assessed, including the fuel system, and the placement of such a satellite into orbit is discussed. Finally, some services that will be provided by SOC are mentioned.

  10. Towards Manufacturing/Distribution Systems in the Next Generation

    NASA Astrophysics Data System (ADS)

    Koshimizu, Hiroyasu; Kaihara, Toshiya; Sawada, Hiroyuki

    Nowadays agile market is in common, and the fundamental technology supporting next-generation production system requires further development of machine and information technologies to establish “human technology” and a bridging of these technologies together. IMS-HUTOP project proposes a new product life cycle that respects the human nature of individuals, and establishes the elemental technologies necessary for acquiring, modelling and evaluating various human factors in an effort to achieve the HUTOP cycle. In this paper we propose a human centred KANSEI manufacturing system, which has been proposed in the IMS-HUTOP project with 5 work packages.

  11. Design of waste deactivation systems for biopharmaceutical manufacturing facilities

    SciTech Connect

    Nghiem, N.P.

    1995-12-01

    Waste deactivation system is an essential part of any biopharmaceutical manufacturing facility. Regulations require that all genetically engineered bacteria or cells be killed before the waste can be discharged from the facility. This is typically accomplished by heat or chemicals. In a small facility, a batch heat kill system normally is used. In larger facilities, continuous systems are preferred. In both systems, the most critical parameters are capacity and cycle time. These parameters must be carefully determined when designing a heat kill system. Heat-deactivated wastes sometimes cause odor problems, especially in the case of a facility located near a residential area. These problems can be alleviated by using chemicals. Among these, ozone is the most promising one because it can be generated on-site when needed, is easy to handle, and leaves no residual in the deactivated wastes. Design of heat kill and ozone deactivation systems will be discussed.

  12. Intelligent system of coordination and control for manufacturing

    NASA Astrophysics Data System (ADS)

    Ciortea, E. M.

    2016-08-01

    This paper wants shaping an intelligent system monitoring and control, which leads to optimizing material and information flows of the company. The paper presents a model for tracking and control system using intelligent real. Production system proposed for simulation analysis provides the ability to track and control the process in real time. Using simulation models be understood: the influence of changes in system structure, commands influence on the general condition of the manufacturing process conditions influence the behavior of some system parameters. Practical character consists of tracking and real-time control of the technological process. It is based on modular systems analyzed using mathematical models, graphic-analytical sizing, configuration, optimization and simulation.

  13. Input-output identification of controlled discrete manufacturing systems

    NASA Astrophysics Data System (ADS)

    Estrada-Vargas, Ana Paula; López-Mellado, Ernesto; Lesage, Jean-Jacques

    2014-03-01

    The automated construction of discrete event models from observations of external system's behaviour is addressed. This problem, often referred to as system identification, allows obtaining models of ill-known (or even unknown) systems. In this article, an identification method for discrete event systems (DESs) controlled by a programmable logic controller is presented. The method allows processing a large quantity of observed long sequences of input/output signals generated by the controller and yields an interpreted Petri net model describing the closed-loop behaviour of the automated DESs. The proposed technique allows the identification of actual complex systems because it is sufficiently efficient and well adapted to cope with both the technological characteristics of industrial controllers and data collection requirements. Based on polynomial-time algorithms, the method is implemented as an efficient software tool which constructs and draws the model automatically; an overview of this tool is given through a case study dealing with an automated manufacturing system.

  14. Technically recoverable Devonian shale gas in Kentucky

    SciTech Connect

    Kuuskraa, V.A.; Sedwick, K.B.; Thompson, K.B.; Wicks, D.E.

    1985-05-01

    This report evaluates the natural gas potential of the Devonian Age shales of Kentucky. For this, the study: (1) compiles the latest geologic and reservoir data to establish the gas in-place; (2) analyzes and models the dominant gas production mechanisms; and (3) examines alternative well stimulation and production strategies for most efficiently recovering the in-place gas. The major findings of the study include the following: (1) The technically recoverable gas from Devonian shale (Lower and Upper Huron, Rhinestreet, and Cleveland intervals) in Kentucky is estimated to range from 9 to 23 trillion cubic feet (Tcf). (2) The gas in-place for the Devonian shales in eastern Kentucky is 82 Tcf. About one half of this amount is found in the Big Sandy gas field and its immediate extensions. The remainder is located in the less naturally fractured, but organically rich area to the west of the Big Sandy. (3) The highly fractured shales in the Big Sandy area in southeast Kentucky and the more shallow shales of eastern Kentucky respond well to small-scale stimulation. New, larger-scale stimulation technology will be required for the less fractured, anisotropic Devonian shales in the rest of the state. 44 refs., 49 figs., 24 tabs.

  15. Operational Concept Document for the Manufacturing Optimization (MO) system

    DTIC Science & Technology

    1992-03-01

    estimator, guidelines, and manufacturing advisor, as well as, the integration of current DICE tools. 3 14. SUBJECT TERMS 15. NUMBER OF PAGES MO, DFMA ...Design for3 Manufacturing and Assembly ( DFMA ). The purpose of design for manufacture and assembly is to get early insight into the manufacturing...developing a "generalized" DFMA environment capable of modelling diverse manufacturing processes. The technology may also be applicable to other

  16. 76 FR 67017 - Notice to Manufacturers of Airport Avian Radar Systems

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-10-28

    ... Federal Aviation Administration Notice to Manufacturers of Airport Avian Radar Systems AGENCY: Federal Aviation Administration (FAA), U.S. DOT. ACTION: Notice to Manufacturers of Airport Avian Radar Systems... waivers to foreign manufacturers of airport avian radar systems that meet the requirements of FAA Advisory...

  17. 77 FR 23618 - Authority To Manufacture and Distribute Postage Evidencing Systems

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-20

    ... 501 Authority To Manufacture and Distribute Postage Evidencing Systems AGENCY: Postal Service TM...--AUTHORIZATION TO MANUFACTURE AND DISTRIBUTE POSTAGE EVIDENCING SYSTEMS 1. The authority citation for 39 CFR part... Postage Evidencing Systems that it manufactures or distributes, except those purchased by the...

  18. The operation of large computer-controlled manufacturing systems

    SciTech Connect

    Upton, D.M.

    1988-01-01

    This work examines methods for operation of large computer-controlled manufacturing systems, with more than 50 or so disparate CNC machines in congregation. The central theme is the development of a distributed control system, which requires minimal central supervision, and allows manufacturing system re-configuration without extensive control software re-writes. Provision is made for machines to learn from their experience and provide estimates of the time necessary to effect various tasks. Routing is opportunistic, with varying degrees of myopia depending on the prevailing situation. Necessary curtailments of opportunism are built in to the system, in order to provide a society of machines that operate in unison rather than in chaos. Negotiation and contention resolution are carried out using a UHF radio communications network, along with processing capability on both pallets and tools. Graceful and robust error recovery is facilitated by ensuring adequate pessimistic consideration of failure modes at each stage in the scheme. Theoretical models are developed and an examination is made of fundamental characteristics of auction-based scheduling methods.

  19. Sikorsky interactive graphics surface design/manufacturing system

    NASA Technical Reports Server (NTRS)

    Robbins, R.

    1975-01-01

    An interactive graphics system conceived to be used in the design, analysis, and manufacturing of aircraft components with free form surfaces was described. In addition to the basic surface definition and viewing capabilities inherent in such a system, numerous other features are present: surface editing, automated smoothing of control curves, variable milling patch boundary definitions, surface intersection definition and viewing, automatic creation of true offset surfaces, digitizer and drafting machine interfaces, and cutter path optimization. Documented costs and time savings of better than six to one are being realized with this system. The system was written in FORTRAN and GSP for use on IBM 2250 CRT's in conjunction with an IBM 370/158 computer.

  20. Communication and control in an integrated manufacturing system

    NASA Technical Reports Server (NTRS)

    Shin, Kang G.; Throne, Robert D.; Muthuswamy, Yogesh K.

    1987-01-01

    Typically, components in a manufacturing system are all centrally controlled. Due to possible communication bottlenecking, unreliability, and inflexibility caused by using a centralized controller, a new concept of system integration called an Integrated Multi-Robot System (IMRS) was developed. The IMRS can be viewed as a distributed real time system. Some of the current research issues being examined to extend the framework of the IMRS to meet its performance goals are presented. These issues include the use of communication coprocessors to enhance performance, the distribution of tasks and the methods of providing fault tolerance in the IMRS. An application example of real time collision detection, as it relates to the IMRS concept, is also presented and discussed.

  1. A clock for the manufacturing systems integration testbed

    NASA Astrophysics Data System (ADS)

    Libes, Don

    1991-09-01

    Described here is a software module that provides timing services to the Manufacturing Systems Integration (MSI) testbed in the automated factory. The software 'alarm clock' provides services to other MSI software, including synchrony; real time, or non-real time adjusted in a variety of ways; and alarms at relative or absolute intervals. By providing a central time service, these services are provided more reliably, efficiently, and flexibly than any client could provide on his own. Described are the implementation, the interfaces, and how to design and write programs that use MSI.

  2. Image change detection systems, methods, and articles of manufacture

    DOEpatents

    Jones, James L.; Lassahn, Gordon D.; Lancaster, Gregory D.

    2010-01-05

    Aspects of the invention relate to image change detection systems, methods, and articles of manufacture. According to one aspect, a method of identifying differences between a plurality of images is described. The method includes loading a source image and a target image into memory of a computer, constructing source and target edge images from the source and target images to enable processing of multiband images, displaying the source and target images on a display device of the computer, aligning the source and target edge images, switching displaying of the source image and the target image on the display device, to enable identification of differences between the source image and the target image.

  3. Dynamic Construction of Virtual System in Real-Virtual Fusion Manufacturing System

    NASA Astrophysics Data System (ADS)

    Qian, Yi; Fujii, Nobutada; Kaihara, Toshiya; Fujii, Susumu; Umeda, Toyohiro

    On automated manufacturing system, it is commonly difficult to execute real production according to the schedule planned in advance because of the external fluctuations such as order change and delayed delivery of materials, and internal uncertain factors such as machine failure and process delay existing in real shop floor. In this study, a new concept of agent-based Real-Virtual Fusion Manufacturing System (RVF-MS) is proposed, which aims to adaptively and effectively consider both the external and internal fluctuations by realizing the fusion between real production shop floor (real system) and manufacturing simulation (virtual system). In this paper, a method of constructing virtual system in dynamic manufacturing environment is proposed, and effectiveness of the proposal is verified by experiments about production planning problem on flexible flow shop using model plant.

  4. System and method for manufacture of airfoil components

    SciTech Connect

    Moors, Thomas Michael

    2016-11-29

    Embodiments of the present disclosure relate generally to systems and methods for manufacturing an airfoil component. The system can include: a geometrical mold; an elongated flexible sleeve having a closed-off interior and positioned within the geometrical mold, wherein the elongated flexible sleeve is further positioned to have a desired geometry; an infusing channel in fluid communication with the closed-off interior of the elongated flexible sleeve and configured to communicate a resinous material thereto; a vacuum channel in fluid communication with the closed-off interior of the elongated flexible sleeve and configured to vacuum seal the closed-off interior of the elongated flexible sleeve; and a glass fiber layer positioned within the closed-off interior of the elongated flexible sleeve.

  5. Sustainable Manufacturing System Focusing on the Natural Growth of Bamboo

    NASA Astrophysics Data System (ADS)

    Ogawa, Keiji; Hirogaki, Toshiki; Aoyama, Eiichi; Taniguchi, Mitsuaki; Ogawa, Sachiko

    Recently, sustainable materials have attracted attention because of the need to alleviate environmental problems. Bamboo, in particular, has attracted attention as a sustainable material because it has the fastest natural growth rate among various natural materials. A self-bonding fiberboard using high quality bamboo fiber extracted with a machining center has been enabled to be fabricated by hot press forming. Therefore, we propose a sustainable manufacturing system that focuses on bamboo. An environmental impact of our system was evaluated by life cycle assessment (LCA), comparing with a glass fiber reinforced plastic production. Additionally, based on the LCA result, higher efficient fiber extraction process was proposed by an application of in-situ measurement of uninformed bamboo shape with irregularity.

  6. Atmospheric Pressure Low Temperature Plasma System for Additive Manufacturing

    NASA Astrophysics Data System (ADS)

    Burnette, Matthew; Staack, David

    2016-09-01

    There is growing interest in using plasmas for additive manufacturing, however these methods use high temperature plasmas to melt the material. We have developed a novel technique of additive manufacturing using a low temperature dielectric barrier discharge (DBD) jet. The jet is attached to the head of a 3D printer to allow for precise control of the plasma's location. Various methods are employed to deposit the material, including using a vaporized precursor or depositing a liquid precursor directly onto the substrate or into the plasma via a nebulizer. Various materials can be deposited including metals (copper using copper (II) acetylacetonate), polymers (PMMA using the liquid monomer), and various hydrocarbon compounds (using alcohols or a 100% methane DBD jet). The rastering pattern for the 3D printer was modified for plasma deposition, since it was originally designed for thermoplastic extrusion. The design constraints for fill pattern selection for the plasma printer are influenced by substrate heating, deposition area, and precursor consumption. Depositions onto pressure and/or temperature sensitive substrates can be easily achieved. Deposition rates range up to 0.08 cm3/hr using tris(2-methoxyethoxy)(vinyl)silane, however optimization can still be done on the system to improve the deposition rate. For example higher concentration of precursor can be combined with faster motion and higher discharge powers to increase the deposition rate without overheating the substrate.

  7. Cellular Manufacturing System with Dynamic Lot Size Material Handling

    NASA Astrophysics Data System (ADS)

    Khannan, M. S. A.; Maruf, A.; Wangsaputra, R.; Sutrisno, S.; Wibawa, T.

    2016-02-01

    Material Handling take as important role in Cellular Manufacturing System (CMS) design. In several study at CMS design material handling was assumed per pieces or with constant lot size. In real industrial practice, lot size may change during rolling period to cope with demand changes. This study develops CMS Model with Dynamic Lot Size Material Handling. Integer Linear Programming is used to solve the problem. Objective function of this model is minimizing total expected cost consisting machinery depreciation cost, operating costs, inter-cell material handling cost, intra-cell material handling cost, machine relocation costs, setup costs, and production planning cost. This model determines optimum cell formation and optimum lot size. Numerical examples are elaborated in the paper to ilustrate the characterictic of the model.

  8. Advanced manufacturing by spray forming: Aluminum strip and microelectromechanical systems

    SciTech Connect

    McHugh, K.M.

    1994-12-31

    Spray forming is an advanced materials processing technology that converts a bulk liquid metal to a near-net-shape solid by depositing atomized droplets onto a suitably shaped substrate. By combining rapid solidification processing with product shape control, spray forming can reduce manufacturing costs while improving product quality. INEL is developing a unique spray-forming method based on de Laval (converging/diverging) nozzle designs to produce near-net-shape solids and coatings of metals, polymers, and composite materials. Properties of the spray-formed material are tailored by controlling the characteristics of the spray plume and substrate. Two examples are described: high-volume production of aluminum alloy strip, and the replication of micron-scale features in micropatterned polymers during the production of microelectromechanical systems.

  9. Structural Evolution of a Recoverable Rhodium Hydrogenation Catalyst

    SciTech Connect

    Shaw, Wendy J.; Chen, Yongsheng; Fulton, John L.; Linehan, John C.; Gutowska, Anna; Bitterwolf, Thomas E.

    2008-06-01

    N-isopropylacrylamide was utilized as a ligand to affect recoverability into a rhodium hydrogenation catalyst. The catalyst ligand structure was characterized in situ using NMR, XAFS and IR. Model compounds including glycine, cysteamine and methionine methyl ester were also investigated to aid in the interpretation. The investigation revealed a ligand switch from RNH2 to RSR’ when the catalyst is placed in water as opposed to organic solvents. The catalyst continued to transform with time, creating Rh clusters of up to 4 rhodium atoms, with no Rh metal detected. Over the time and solvents investigated, the catalyst ligands evolve from 1-Cl, 1-NH2, and 2-CO’s to 3-Rh, 1-RSR’ and 1-CO. Upon introduction of the alkene for hydrogenation catalysis, the Rh cluster is lost, favoring instead the interaction with the reactant. The kinetics of the hydrogenation reaction were measured using a novel high pressure flow through NMR system and the catalyst was found to have a TOF of 3000/hr at 25 ºC. This work was supported by the Laboratory Directed Research and Development Program at the Pacific Northwest National Laboratory operated by Battelle for the U.S. Department of Energy.

  10. Linear Temporal Logic (LTL) Based Monitoring of Smart Manufacturing Systems.

    PubMed

    Heddy, Gerald; Huzaifa, Umer; Beling, Peter; Haimes, Yacov; Marvel, Jeremy; Weiss, Brian; LaViers, Amy

    2015-01-01

    The vision of Smart Manufacturing Systems (SMS) includes collaborative robots that can adapt to a range of scenarios. This vision requires a classification of multiple system behaviors, or sequences of movement, that can achieve the same high-level tasks. Likewise, this vision presents unique challenges regarding the management of environmental variables in concert with discrete, logic-based programming. Overcoming these challenges requires targeted performance and health monitoring of both the logical controller and the physical components of the robotic system. Prognostics and health management (PHM) defines a field of techniques and methods that enable condition-monitoring, diagnostics, and prognostics of physical elements, functional processes, overall systems, etc. PHM is warranted in this effort given that the controller is vulnerable to program changes, which propagate in unexpected ways, logical runtime exceptions, sensor failure, and even bit rot. The physical component's health is affected by the wear and tear experienced by machines constantly in motion. The controller's source of faults is inherently discrete, while the latter occurs in a manner that builds up continuously over time. Such a disconnect poses unique challenges for PHM. This paper presents a robotic monitoring system that captures and resolves this disconnect. This effort leverages supervisory robotic control and model checking with linear temporal logic (LTL), presenting them as a novel monitoring system for PHM. This methodology has been demonstrated in a MATLAB-based simulator for an industry inspired use-case in the context of PHM. Future work will use the methodology to develop adaptive, intelligent control strategies to evenly distribute wear on the joints of the robotic arms, maximizing the life of the system.

  11. Linear Temporal Logic (LTL) Based Monitoring of Smart Manufacturing Systems

    PubMed Central

    Heddy, Gerald; Huzaifa, Umer; Beling, Peter; Haimes, Yacov; Marvel, Jeremy; Weiss, Brian; LaViers, Amy

    2017-01-01

    The vision of Smart Manufacturing Systems (SMS) includes collaborative robots that can adapt to a range of scenarios. This vision requires a classification of multiple system behaviors, or sequences of movement, that can achieve the same high-level tasks. Likewise, this vision presents unique challenges regarding the management of environmental variables in concert with discrete, logic-based programming. Overcoming these challenges requires targeted performance and health monitoring of both the logical controller and the physical components of the robotic system. Prognostics and health management (PHM) defines a field of techniques and methods that enable condition-monitoring, diagnostics, and prognostics of physical elements, functional processes, overall systems, etc. PHM is warranted in this effort given that the controller is vulnerable to program changes, which propagate in unexpected ways, logical runtime exceptions, sensor failure, and even bit rot. The physical component’s health is affected by the wear and tear experienced by machines constantly in motion. The controller’s source of faults is inherently discrete, while the latter occurs in a manner that builds up continuously over time. Such a disconnect poses unique challenges for PHM. This paper presents a robotic monitoring system that captures and resolves this disconnect. This effort leverages supervisory robotic control and model checking with linear temporal logic (LTL), presenting them as a novel monitoring system for PHM. This methodology has been demonstrated in a MATLAB-based simulator for an industry inspired use-case in the context of PHM. Future work will use the methodology to develop adaptive, intelligent control strategies to evenly distribute wear on the joints of the robotic arms, maximizing the life of the system. PMID:28730154

  12. Using an Agent-Supported Simulation Environment for Intelligent Manufacturing Systems

    NASA Astrophysics Data System (ADS)

    Ruiz, Nancy; Giret, Adriana; Botti, Vicente

    The manufacturing field is an area where the application of simulation is an essential tool for validating methods and architectures before applying them on the factory floor. Multiagent System technology has demonstrated its utility in manufacturing system modeling and implementation. Agenthood features such as proactivity, reactivity, and sociability may also be useful for associating them with the specific simulation needs of the new manufacturing requirements. In this paper, we present an Agent-supported Simulation Tool (tool uses both events and discrete time to control agent tasks) for Intelligent Manufacturing Systems applied to a real manufacturing enterprise case study. The main goal is to provide a flexible simulation tool that can be adapted to solve the new manufacturing requirements that appear in a real environment allowing the experts of manufacturing domains to optimize the resource usage and to have enough data to make decisions.

  13. Undergraduate Quality Management Project: Motorcycle Manufacturer Vendor Rating System

    ERIC Educational Resources Information Center

    Baker, James; McHaney, Roger

    2009-01-01

    A major motorcycle vendor, based in the U.S. Midwest, is the world's largest custom V-Twin motorcycle manufacturer and domestically the second largest motorcycle manufacturer behind Harley-Davidson. This project describes the process used used by a K-State undergraduate distance learning student to design and develop the initial version of a…

  14. Undergraduate Quality Management Project: Motorcycle Manufacturer Vendor Rating System

    ERIC Educational Resources Information Center

    Baker, James; McHaney, Roger

    2009-01-01

    A major motorcycle vendor, based in the U.S. Midwest, is the world's largest custom V-Twin motorcycle manufacturer and domestically the second largest motorcycle manufacturer behind Harley-Davidson. This project describes the process used used by a K-State undergraduate distance learning student to design and develop the initial version of a…

  15. Particle dispersing system and method for testing semiconductor manufacturing equipment

    DOEpatents

    Chandrachood, Madhavi; Ghanayem, Steve G.; Cantwell, Nancy; Rader, Daniel J.; Geller, Anthony S.

    1998-01-01

    The system and method prepare a gas stream comprising particles at a known concentration using a particle disperser for moving particles from a reservoir of particles into a stream of flowing carrier gas. The electrostatic charges on the particles entrained in the carrier gas are then neutralized or otherwise altered, and the resulting particle-laden gas stream is then diluted to provide an acceptable particle concentration. The diluted gas stream is then split into a calibration stream and the desired output stream. The particles in the calibration stream are detected to provide an indication of the actual size distribution and concentration of particles in the output stream that is supplied to a process chamber being analyzed. Particles flowing out of the process chamber within a vacuum pumping system are detected, and the output particle size distribution and concentration are compared with the particle size distribution and concentration of the calibration stream in order to determine the particle transport characteristics of a process chamber, or to determine the number of particles lodged in the process chamber as a function of manufacturing process parameters such as pressure, flowrate, temperature, process chamber geometry, particle size, particle charge, and gas composition.

  16. Design and Evaluation of Log-To-Dimension Manufacturing Systems Using System Simulation

    Treesearch

    Wenjie Lin; D. Earl Kline; Philip A. Araman; Janice K. Wiedenbeck

    1995-01-01

    In a recent study of alternative dimension manufacturing systems that produce green hardwood dimension directly fromlogs, it was observed that for Grade 2 and 3 red oak logs, up to 78 and 76 percent of the log scale volume could be converted into clear dimension parts. The potential high yields suggest that this processing system can be a promising technique for...

  17. Space biology experiments on board the recoverable satellites.

    PubMed

    1988-06-01

    China successfully launched two recoverable satellites in 1987. Sixty eight experimental apparatus were mounted on the satellites by Chinese Academy of Science. Experiments aimed at research of space biology for the first time in China were carried out. The experimental conditions and results are described in this paper.

  18. Solid-state recoverable fuse functions as circuit breaker

    NASA Technical Reports Server (NTRS)

    Thomas, E. F., Jr.

    1966-01-01

    Molded, conductive-epoxy recoverable fuse protects electronic circuits during overload conditions, and then permits them to continue to function immediately after the overload condition is removed. It has low resistance at ambient temperature, and high resistance at an elevated temperature.

  19. Assessment of undiscovered, technically recoverable oil and gas resources of Armenia, 2014

    USGS Publications Warehouse

    Klett, Timothy R.; Schenk, Christopher J.; Wandrey, Craig J.; Brownfield, Michael E.; Charpentier, Ronald R.; Tennyson, Marilyn E.; Gautier, Donald L.

    2014-01-01

    Using a geology-based assessment methodology, the U.S. Geological Survey estimated mean volumes of 1 million barrels of undiscovered, technically recoverable conventional oil and 6 billion cubic feet of undiscovered, technically recoverable conventional natural gas in Armenia.

  20. Hybrid additive manufacturing of 3D electronic systems

    NASA Astrophysics Data System (ADS)

    Li, J.; Wasley, T.; Nguyen, T. T.; Ta, V. D.; Shephard, J. D.; Stringer, J.; Smith, P.; Esenturk, E.; Connaughton, C.; Kay, R.

    2016-10-01

    A novel hybrid additive manufacturing (AM) technology combining digital light projection (DLP) stereolithography (SL) with 3D micro-dispensing alongside conventional surface mount packaging is presented in this work. This technology overcomes the inherent limitations of individual AM processes and integrates seamlessly with conventional packaging processes to enable the deposition of multiple materials. This facilitates the creation of bespoke end-use products with complex 3D geometry and multi-layer embedded electronic systems. Through a combination of four-point probe measurement and non-contact focus variation microscopy, it was identified that there was no obvious adverse effect of DLP SL embedding process on the electrical conductivity of printed conductors. The resistivity maintained to be less than 4  ×  10-4 Ω · cm before and after DLP SL embedding when cured at 100 °C for 1 h. The mechanical strength of SL specimens with thick polymerized layers was also identified through tensile testing. It was found that the polymerization thickness should be minimised (less than 2 mm) to maximise the bonding strength. As a demonstrator a polymer pyramid with embedded triple-layer 555 LED blinking circuitry was successfully fabricated to prove the technical viability.

  1. A framework for development of an intelligent system for design and manufacturing of stamping dies

    NASA Astrophysics Data System (ADS)

    Hussein, H. M. A.; Kumar, S.

    2014-07-01

    An integration of computer aided design (CAD), computer aided process planning (CAPP) and computer aided manufacturing (CAM) is required for development of an intelligent system to design and manufacture stamping dies in sheet metal industries. In this paper, a framework for development of an intelligent system for design and manufacturing of stamping dies is proposed. In the proposed framework, the intelligent system is structured in form of various expert system modules for different activities of design and manufacturing of dies. All system modules are integrated with each other. The proposed system takes its input in form of a CAD file of sheet metal part, and then system modules automate all tasks related to design and manufacturing of stamping dies. Modules are coded using Visual Basic (VB) and developed on the platform of AutoCAD software.

  2. Autonomous Agents for Dynamic Process Planning in the Flexible Manufacturing System

    NASA Astrophysics Data System (ADS)

    Nik Nejad, Hossein Tehrani; Sugimura, Nobuhiro; Iwamura, Koji; Tanimizu, Yoshitaka

    Rapid changes of market demands and pressures of competition require manufacturers to maintain highly flexible manufacturing systems to cope with a complex manufacturing environment. This paper deals with development of an agent-based architecture of dynamic systems for incremental process planning in the manufacturing systems. In consideration of alternative manufacturing processes and machine tools, the process plans and the schedules of the manufacturing resources are generated incrementally and dynamically. A negotiation protocol is discussed, in this paper, to generate suitable process plans for the target products real-timely and dynamically, based on the alternative manufacturing processes. The alternative manufacturing processes are presented by the process plan networks discussed in the previous paper, and the suitable process plans are searched and generated to cope with both the dynamic changes of the product specifications and the disturbances of the manufacturing resources. We initiatively combine the heuristic search algorithms of the process plan networks with the negotiation protocols, in order to generate suitable process plans in the dynamic manufacturing environment.

  3. System Interdependency Modeling in the Design of Prognostic and Health Management Systems in Smart Manufacturing

    PubMed Central

    Malinowski, M.L.; Beling, P.A.; Haimes, Y.Y.; LaViers, A.; Marvel, J.A.; Weiss, B.A.

    2017-01-01

    The fields of risk analysis and prognostics and health management (PHM) have developed in a largely independent fashion. However, both fields share a common core goal. They aspire to manage future adverse consequences associated with prospective dysfunctions of the systems under consideration due to internal or external forces. This paper describes how two prominent risk analysis theories and methodologies – Hierarchical Holographic Modeling (HHM) and Risk Filtering, Ranking, and Management (RFRM) – can be adapted to support the design of PHM systems in the context of smart manufacturing processes. Specifically, the proposed methodologies will be used to identify targets – components, subsystems, or systems – that would most benefit from a PHM system in regards to achieving the following objectives: minimizing cost, minimizing production/maintenance time, maximizing system remaining usable life (RUL), maximizing product quality, and maximizing product output. HHM is a comprehensive modeling theory and methodology that is grounded on the premise that no system can be modeled effectively from a single perspective. It can also be used as an inductive method for scenario structuring to identify emergent forced changes (EFCs) in a system. EFCs connote trends in external or internal sources of risk to a system that may adversely affect specific states of the system. An important aspect of proactive risk management includes bolstering the resilience of the system for specific EFCs by appropriately controlling the states. Risk scenarios for specific EFCs can be the basis for the design of prognostic and diagnostic systems that provide real-time predictions and recognition of scenario changes. The HHM methodology includes visual modeling techniques that can enhance stakeholders’ understanding of shared states, resources, objectives and constraints among the interdependent and interconnected subsystems of smart manufacturing systems. In risk analysis, HHM is often

  4. 21 CFR 821.25 - Device tracking system and content requirements: manufacturer requirements.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Device tracking system and content requirements... Requirements § 821.25 Device tracking system and content requirements: manufacturer requirements. (a) A... distributes that enables a manufacturer to provide FDA with the following information in writing for...

  5. Lead making for improved continuous-flow manufacturing systems

    NASA Astrophysics Data System (ADS)

    Heintzman, P.

    The importance of the latest in connector technology, chip carriers, surface mounted devices, and high density interconnects not withstanding, the foreseeable future of most durable goods includes designs in which discrete wires play a significant role. As long as user operated electro-mechanical controls exist for widely spaced functional components such as motors, relays, and safety switches, discrete wiring harnesses will continue to be a major concern of original equipment manufacturers. Economy and productivity must be maintained in spite of competitive pressures which demand expanded product lines and carefully controlled component inventories, manufacturing schedules, and deliveries. This paper explores some of the options available to answer these needs as they relate to discrete wiring and harnessing. Not only is available manufacturing hardware analyzed in terms of production capabilities but also in-house and vendor supply source alternatives are considered.

  6. Best Manufacturing Practices Survey Conducted at Texas Instruments, Defense Systems and Electronics Group, Lewisville, Texas

    DTIC Science & Technology

    1986-05-01

    government non-acceptance of digitized data as "master" drawings, government furnished equipment impact on just - in - time manufacturing , and insufficient...of this concept were observed. TI personnel indicated that the systems were accurate and reliable. JUST - IN - TIME MANUFACTURING One of the most... in - time manufacturing have been imple- mented in several areas. TI has removed the human error factor and instituted complete automation of operations

  7. Nanoimprint system development and status for high volume semiconductor manufacturing

    NASA Astrophysics Data System (ADS)

    Hiura, Hiromi; Takabayashi, Yukio; Takashima, Tsuneo; Emoto, Keiji; Choi, Jin; Schumaker, Phil

    2016-10-01

    Imprint lithography has been shown to be an effective technique for replication of nano-scale features. Jet and Flash Imprint Lithography* (J-FIL*) involves the field-by-field deposition and exposure of a low viscosity resist deposited by jetting technology onto the substrate. The patterned mask is lowered into the fluid which then quickly flows into the relief patterns in the mask by capillary action. Following this filling step, the resist is crosslinked under UV radiation, and then the mask is removed, leaving a patterned resist on the substrate. There are many criteria that determine whether a particular technology is ready for wafer manufacturing. For imprint lithography, recent attention has been given to the areas of overlay, throughput, defectivity, and mask replication. This paper reviews progress in these critical areas. Recent demonstrations have proven that mix and match overlay of less than 5nm can achieved. Further reductions require a higher order correction system. Modeling and experimental data are presented which provide a path towards reducing the overlay errors to less than 3nm. Throughput is mainly impacted by the fill time of the relief images on the mask. Improvement in resist materials provides a solution that allows 15 wafers per hour per station, or a tool throughput of 60 wafers per hour. Defectivity and mask life play a significant role relative to meeting the cost of ownership (CoO) requirements in the production of semiconductor devices. Hard particles on a wafer or mask create the possibility of inducing a permanent defect on the mask that can impact device yield and mask life. By using material methods to reduce particle shedding and by introducing an air curtain system, the lifetime of both the master mask and the replica mask can be extended. In this work, we report results that demonstrate a path towards achieving mask lifetimes of better than 1000 wafers. Finally, on the mask side, a new replication tool, the FPA-1100NR2 is

  8. Using formal methods to scope performance challenges for Smart Manufacturing Systems: focus on agility

    PubMed Central

    Jung, Kiwook; Morris, KC; Lyons, Kevin W.; Leong, Swee; Cho, Hyunbo

    2016-01-01

    Smart Manufacturing Systems (SMS) need to be agile to adapt to new situations by using detailed, precise, and appropriate data for intelligent decision-making. The intricacy of the relationship of strategic goals to operational performance across the many levels of a manufacturing system inhibits the realization of SMS. This paper proposes a method for identifying what aspects of a manufacturing system should be addressed to respond to changing strategic goals. The method uses standard modeling techniques in specifying a manufacturing system and the relationship between strategic goals and operational performance metrics. Two existing reference models related to manufacturing operations are represented formally and harmonized to support the proposed method. The method is illustrated for a single scenario using agility as a strategic goal. By replicating the proposed method for other strategic goals and with multiple scenarios, a comprehensive set of performance challenges can be identified. PMID:27141209

  9. Using formal methods to scope performance challenges for Smart Manufacturing Systems: focus on agility.

    PubMed

    Jung, Kiwook; Morris, K C; Lyons, Kevin W; Leong, Swee; Cho, Hyunbo

    2015-12-01

    Smart Manufacturing Systems (SMS) need to be agile to adapt to new situations by using detailed, precise, and appropriate data for intelligent decision-making. The intricacy of the relationship of strategic goals to operational performance across the many levels of a manufacturing system inhibits the realization of SMS. This paper proposes a method for identifying what aspects of a manufacturing system should be addressed to respond to changing strategic goals. The method uses standard modeling techniques in specifying a manufacturing system and the relationship between strategic goals and operational performance metrics. Two existing reference models related to manufacturing operations are represented formally and harmonized to support the proposed method. The method is illustrated for a single scenario using agility as a strategic goal. By replicating the proposed method for other strategic goals and with multiple scenarios, a comprehensive set of performance challenges can be identified.

  10. Holistic Context-Sensitivity for Run-Time Optimization of Flexible Manufacturing Systems

    PubMed Central

    Scholze, Sebastian; Barata, Jose; Stokic, Dragan

    2017-01-01

    Highly flexible manufacturing systems require continuous run-time (self-) optimization of processes with respect to diverse parameters, e.g., efficiency, availability, energy consumption etc. A promising approach for achieving (self-) optimization in manufacturing systems is the usage of the context sensitivity approach based on data streaming from high amount of sensors and other data sources. Cyber-physical systems play an important role as sources of information to achieve context sensitivity. Cyber-physical systems can be seen as complex intelligent sensors providing data needed to identify the current context under which the manufacturing system is operating. In this paper, it is demonstrated how context sensitivity can be used to realize a holistic solution for (self-) optimization of discrete flexible manufacturing systems, by making use of cyber-physical systems integrated in manufacturing systems/processes. A generic approach for context sensitivity, based on self-learning algorithms, is proposed aiming at a various manufacturing systems. The new solution encompasses run-time context extractor and optimizer. Based on the self-learning module both context extraction and optimizer are continuously learning and improving their performance. The solution is following Service Oriented Architecture principles. The generic solution is developed and then applied to two very different manufacturing processes. PMID:28245564

  11. Holistic Context-Sensitivity for Run-Time Optimization of Flexible Manufacturing Systems.

    PubMed

    Scholze, Sebastian; Barata, Jose; Stokic, Dragan

    2017-02-24

    Highly flexible manufacturing systems require continuous run-time (self-) optimization of processes with respect to diverse parameters, e.g., efficiency, availability, energy consumption etc. A promising approach for achieving (self-) optimization in manufacturing systems is the usage of the context sensitivity approach based on data streaming from high amount of sensors and other data sources. Cyber-physical systems play an important role as sources of information to achieve context sensitivity. Cyber-physical systems can be seen as complex intelligent sensors providing data needed to identify the current context under which the manufacturing system is operating. In this paper, it is demonstrated how context sensitivity can be used to realize a holistic solution for (self-) optimization of discrete flexible manufacturing systems, by making use of cyber-physical systems integrated in manufacturing systems/processes. A generic approach for context sensitivity, based on self-learning algorithms, is proposed aiming at a various manufacturing systems. The new solution encompasses run-time context extractor and optimizer. Based on the self-learning module both context extraction and optimizer are continuously learning and improving their performance. The solution is following Service Oriented Architecture principles. The generic solution is developed and then applied to two very different manufacturing processes.

  12. 76 FR 77149 - Authority To Manufacture and Distribute Postage Evidencing Systems

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-12

    ... 501 Authority To Manufacture and Distribute Postage Evidencing Systems AGENCY: Postal Service\\TM... Evidencing Systems (PES) to safeguard customer information and maintain regulatory controls over agents... through Friday, at the Payment Technology office. FOR FURTHER INFORMATION CONTACT: Hank Heren,...

  13. Manufacturing Advantage: Why High-Performance Work Systems Pay Off.

    ERIC Educational Resources Information Center

    Appelbaum, Eileen; Bailey, Thomas; Berg, Peter; Kalleberg, Arne L.

    A study examined the relationship between high-performance workplace practices and the performance of plants in the following manufacturing industries: steel, apparel, and medical electronic instruments and imaging. The multilevel research methodology combined the following data collection activities: (1) site visits; (2) collection of plant…

  14. Manufacturing Advantage: Why High-Performance Work Systems Pay Off.

    ERIC Educational Resources Information Center

    Appelbaum, Eileen; Bailey, Thomas; Berg, Peter; Kalleberg, Arne L.

    A study examined the relationship between high-performance workplace practices and the performance of plants in the following manufacturing industries: steel, apparel, and medical electronic instruments and imaging. The multilevel research methodology combined the following data collection activities: (1) site visits; (2) collection of plant…

  15. Manufacturing Systems. Grades 9-10. Course #8115 (Semester). Technology Education Course Guide. Industrial Arts/Technology Education.

    ERIC Educational Resources Information Center

    North Carolina State Dept. of Public Instruction, Raleigh. Div. of Vocational Education.

    The course materials included in this guide are intended to introduce students to the manufacturing industry and its relationships with society, individuals, and the environment. The following topics are covered in the nine learning modules: manufacturing and society and manufacturing systems; manufacturing materials and processes (types of…

  16. Silicon Valley's Processing Needs versus San Jose State University's Manufacturing Systems Processing Component: Implications for Industrial Technology

    ERIC Educational Resources Information Center

    Obi, Samuel C.

    2004-01-01

    Manufacturing professionals within universities tend to view manufacturing systems from a global perspective. This perspective tends to assume that manufacturing processes are employed equally in every manufacturing enterprise, irrespective of the geography and the needs of the people in those diverse regions. But in reality local and societal…

  17. Field refurbishment of recoverable sounding rocket payloads.

    NASA Technical Reports Server (NTRS)

    Needleman, H. C.; Tackett, C. D.

    1973-01-01

    Sounding rocket payload field refurbishment has been shown to be an effective means for obtaining additional scientific data with substantial time and monetary savings. In a recent campaign three successful missions were flown using two payloads. Field refurbished hardware from two previously flown and recovered payloads were field integrated to form a third payload. Although this operational method may result in compromises in the refurbished system, it allows for quick turn around when the mission requires it. This paper describes the recent success of this approach with the Dudley Observatory Nike-Apache micrometeorite collection experiments launched from Kiruna, Sweden, in October 1972.

  18. Water Impact Prediction Tool for Recoverable Rockets

    NASA Technical Reports Server (NTRS)

    Rooker, William; Glaese, John; Clayton, Joe

    2011-01-01

    Reusing components from a rocket launch can be cost saving. NASA's space shuttle system has reusable components that return to the Earth and impact the ocean. A primary example is the Space Shuttle Solid Rocket Booster (SRB) that descends on parachutes to the Earth after separation and impacts the ocean. Water impact generates significant structural loads that can damage the booster, so it is important to study this event in detail in the design of the recovery system. Some recent examples of damage due to water impact include the Ares I-X First Stage deformation as seen in Figure 1 and the loss of the SpaceX Falcon 9 First Stage.To ensure that a component can be recovered or that the design of the recovery system is adequate, an adequate set of structural loads is necessary for use in failure assessments. However, this task is difficult since there are many conditions that affect how a component impacts the water and the resulting structural loading that a component sees. These conditions include the angle of impact with respect to the water, the horizontal and vertical velocities, the rotation rate, the wave height and speed, and many others. There have been attempts to simulate water impact. One approach is to analyze water impact using explicit finite element techniques such as those employed by the LS-Dyna tool [1]. Though very detailed, this approach is time consuming and would not be suitable for running Monte Carlo or optimization analyses. The purpose of this paper is to describe a multi-body simulation tool that runs quickly and that captures the environments a component might see. The simulation incorporates the air and water interaction with the component, the component dynamics (i.e. modes and mode shapes), any applicable parachutes and lines, the interaction of winds and gusts, and the wave height and speed. It is capable of quickly conducting Monte Carlo studies to better capture the environments and genetic algorithm optimizations to reproduce a

  19. Shared and service-oriented CNC machining system for intelligent manufacturing process

    NASA Astrophysics Data System (ADS)

    Li, Yao; Liu, Qiang; Tong, Ronglei; Cui, Xiaohong

    2015-11-01

    To improve efficiency, reduce cost, ensure quality effectively, researchers on CNC machining have focused on virtual machine tool, cloud manufacturing, wireless manufacturing. However, low level of information shared among different systems is a common disadvantage. In this paper, a machining database with data evaluation module is set up to ensure integrity and update. An online monitoring system based on internet of things and multi-sensors "feel" a variety of signal features to "percept" the state in CNC machining process. A high efficiency and green machining parameters optimization system "execute" service-oriented manufacturing, intelligent manufacturing and green manufacturing. The intelligent CNC machining system is applied in production. CNC machining database effectively shares and manages process data among different systems. The prediction accuracy of online monitoring system is up to 98.8% by acquiring acceleration and noise in real time. High efficiency and green machining parameters optimization system optimizes the original processing parameters, and the calculation indicates that optimized processing parameters not only improve production efficiency, but also reduce carbon emissions. The application proves that the shared and service-oriented CNC machining system is reliable and effective. This research presents a shared and service-oriented CNC machining system for intelligent manufacturing process.

  20. US manufacturers of commercially available stand-alone photovoltaic lighting systems

    SciTech Connect

    McNutt, P

    1994-05-01

    This report introduces photovoltaic (PV) lighting systems, gives some specifications for ordering these systems, and provides a list of some of the manufacturers of these systems in the United States. These PV lighting systems are all commercially available. They are stand-alone systems because they are not tied to the electric utility power grid.

  1. Manufacture of the ALS storage ring vacuum system

    NASA Astrophysics Data System (ADS)

    Kennedy, Kurt

    1991-08-01

    The Advanced Light Source (ALS) storage ring has a 4.9 meter magnetic radius and an antechamber type vacuum chamber. These two requirements makes conventional bent tube manufacturing techniques difficult. The ALS sector vacuum chambers have been made by machining two halves out of aluminum plate and welding at the mid plane. Each of these chambers have over 50 penetrations with metal sealed flanges and seven metal sealed poppet valves which use the chamber wall as the valve seat. The sector chambers are 10 meters long and some features in the chambers must be located to .25 mm. This paper describes how and how successfully these features have been achieved.

  2. Effectiveness of dynamic rescheduling in agent-based flexible manufacturing systems

    NASA Astrophysics Data System (ADS)

    Saad, Ashraf; Biswas, Gautam; Kawamura, Kazuhiko; Johnson, Eric M.

    1997-12-01

    This work has been developed within the framework of agent- based decentralized scheduling for flexible manufacturing systems. In this framework, all workcells comprising the manufacturing system, and the products to be generated, are modeled via intelligent software agents. These agents interact dynamically using a bidding production reservation (BPRS) scheme, based on the Contract Net Protocol, to devise the production schedule for each product unit. Simulation studies of a job shop have demonstrated the gains in performance achieved by this approach over heuristic dispatching rules commonly used in industry. Manufacturing environments are also prone to operational uncertainties such as variations in processing times and machine breakdowns. In order to cope with these uncertainties, the BPRS algorithm has been extended for dynamic rescheduling to also occur in a fully decentralized manner. The resulting multi-agent rescheduling scheme results in decentralized control of flexible manufacturing systems that are capable of responding dynamically to such operational uncertainties, thereby enhancing the robustness and fault tolerance of the proposed scheduling approach. This paper also presents the effects of the proposed agent-based decentralized scheduling approach on the performance of the underlying flexible manufacturing system under a variety of production and scheduling scenarios, including forward and backward scheduling. Future directions for this work include applying the proposed scheduling approach to other advanced manufacturing areas such as agile and holonic manufacturing.

  3. Achieving Ships Mission Flexibility Through Designing, Printing And Operating Unmanned Systems With Additive Manufacturing And Delayed Differentiation

    DTIC Science & Technology

    2016-09-01

    manufacturing system , the COTS items and the FPGAs . In summary, the entire UAV design could be made available in softcopy and downloaded when the UAV...SHIP’S MISSION FLEXIBILITY THROUGH DESIGNING , PRINTING AND OPERATING UNMANNED SYSTEMS WITH ADDITIVE MANUFACTURING AND DELAYED DIFFERENTIATION by...ACHIEVING SHIP’S MISSION FLEXIBILITY THROUGH DESIGNING , PRINTING AND OPERATING UNMANNED SYSTEMS WITH ADDITIVE MANUFACTURING AND DELAYED

  4. Waste reduction possibilities for manufacturing systems in the industry 4.0

    NASA Astrophysics Data System (ADS)

    Tamás, P.; Illés, B.; Dobos, P.

    2016-11-01

    The industry 4.0 creates some new possibilities for the manufacturing companies’ waste reduction for example by appearance of the cyber physical systems and the big data concept and spreading the „Internet of things (IoT)”. This paper presents in details the fourth industrial revolutions’ more important achievements and tools. In addition there will be also numerous new research directions in connection with the waste reduction possibilities of the manufacturing systems outlined.

  5. A sustainable manufacturing system design: A fuzzy multi-objective optimization model.

    PubMed

    Nujoom, Reda; Mohammed, Ahmed; Wang, Qian

    2017-08-10

    In the past decade, there has been a growing concern about the environmental protection in public society as governments almost all over the world have initiated certain rules and regulations to promote energy saving and minimize the production of carbon dioxide (CO2) emissions in many manufacturing industries. The development of sustainable manufacturing systems is considered as one of the effective solutions to minimize the environmental impact. Lean approach is also considered as a proper method for achieving sustainability as it can reduce manufacturing wastes and increase the system efficiency and productivity. However, the lean approach does not include environmental waste of such as energy consumption and CO2 emissions when designing a lean manufacturing system. This paper addresses these issues by evaluating a sustainable manufacturing system design considering a measurement of energy consumption and CO2 emissions using different sources of energy (oil as direct energy source to generate thermal energy and oil or solar as indirect energy source to generate electricity). To this aim, a multi-objective mathematical model is developed incorporating the economic and ecological constraints aimed for minimization of the total cost, energy consumption, and CO2 emissions for a manufacturing system design. For the real world scenario, the uncertainty in a number of input parameters was handled through the development of a fuzzy multi-objective model. The study also addresses decision-making in the number of machines, the number of air-conditioning units, and the number of bulbs involved in each process of a manufacturing system in conjunction with a quantity of material flow for processed products. A real case study was used for examining the validation and applicability of the developed sustainable manufacturing system model using the fuzzy multi-objective approach.

  6. Structures of systems 1. Cohomology of manufacturing and supply network-like systems

    NASA Astrophysics Data System (ADS)

    Macfarlane, Andrew

    2014-07-01

    Understanding the relation between large-scale and small-scale functionality is an acute problem in large systems. This paper presents possible structures that capture those relations. Here "structure" means a functor on a category, in this case the category of "combinatorial systems" that model manufacturing systems and supply networks. The details of the dynamics of these systems are frequently the domain of specialists and are ill understood outside such areas. Clustering activities in subsystems introduces covers as scales of analysis. This allows the development of sheaves of schedules and their properties which are analyzed by an adaptation of Čech cohomology. These are applied in supply networks to characterize the fragmentation of these networks and to characterize the conditions for local changes in schedules to extend to the whole system. The intent of this paper is to see sheaves and their cohomology as analytical probes that can enhance our understanding of large-scale systems.

  7. Advantages of utilizing DMD based rapid manufacturing systems in mass customization applications

    NASA Astrophysics Data System (ADS)

    El-Siblani, A.

    2010-02-01

    The Use of DMD based Rapid Manufacturing Systems has proven to be very advantageous in the production of highly accurate plastic based components for use in mass customization market such as hearing aids, and dental markets. The voxelization process currently afforded with the DLP technology eliminates any layering effect associated with all existing additive Rapid Manufacturing technologies. The smooth accurate surfaces produced in an additive process utilizing DLP technology, through the voxelization approach, allow for the production of custom finished products. The implementation of DLP technology in rapid prototyping and rapid manufacturing systems allow for the usage of highly viscous photopolymer based liquid and paste composites for rapid manufacturing that could not be used in any other additive process prior to implementation of DLP technology in RP and RM systems. It also allowed for the greater throughput in production without sacrificing quality and accuracy.

  8. Research on application information system integration platform in medicine manufacturing enterprise.

    PubMed

    Deng, Wu; Zhao, Huimin; Zou, Li; Li, Yuanyuan; Li, Zhengguang

    2012-08-01

    Computer and information technology popularizes in the medicine manufacturing enterprise for its potentials in working efficiency and service quality. In allusion to the explosive data and information of application system in current medicine manufacturing enterprise, we desire to propose a novel application information system integration platform in medicine manufacturing enterprise, which based on a combination of RFID technology and SOA, to implement information sharing and alternation. This method exploits the application integration platform across service interface layer to invoke the RFID middleware. The loose coupling in integration solution is realized by Web services. The key techniques in RFID event components and expanded role-based security access mechanism are studied in detail. Finally, a case study is implemented and tested to evidence our understanding on application system integration platform in medicine manufacturing enterprise.

  9. Prediction-based manufacturing center self-adaptive demand side energy optimization in cyber physical systems

    NASA Astrophysics Data System (ADS)

    Sun, Xinyao; Wang, Xue; Wu, Jiangwei; Liu, Youda

    2014-05-01

    Cyber physical systems(CPS) recently emerge as a new technology which can provide promising approaches to demand side management(DSM), an important capability in industrial power systems. Meanwhile, the manufacturing center is a typical industrial power subsystem with dozens of high energy consumption devices which have complex physical dynamics. DSM, integrated with CPS, is an effective methodology for solving energy optimization problems in manufacturing center. This paper presents a prediction-based manufacturing center self-adaptive energy optimization method for demand side management in cyber physical systems. To gain prior knowledge of DSM operating results, a sparse Bayesian learning based componential forecasting method is introduced to predict 24-hour electric load levels for specific industrial areas in China. From this data, a pricing strategy is designed based on short-term load forecasting results. To minimize total energy costs while guaranteeing manufacturing center service quality, an adaptive demand side energy optimization algorithm is presented. The proposed scheme is tested in a machining center energy optimization experiment. An AMI sensing system is then used to measure the demand side energy consumption of the manufacturing center. Based on the data collected from the sensing system, the load prediction-based energy optimization scheme is implemented. By employing both the PSO and the CPSO method, the problem of DSM in the manufacturing center is solved. The results of the experiment show the self-adaptive CPSO energy optimization method enhances optimization by 5% compared with the traditional PSO optimization method.

  10. ROPE: Recoverable Order-Preserving Embedding of Natural Language

    SciTech Connect

    Widemann, David P.; Wang, Eric X.; Thiagarajan, Jayaraman J.

    2016-02-11

    We present a novel Recoverable Order-Preserving Embedding (ROPE) of natural language. ROPE maps natural language passages from sparse concatenated one-hot representations to distributed vector representations of predetermined fixed length. We use Euclidean distance to return search results that are both grammatically and semantically similar. ROPE is based on a series of random projections of distributed word embeddings. We show that our technique typically forms a dictionary with sufficient incoherence such that sparse recovery of the original text is possible. We then show how our embedding allows for efficient and meaningful natural search and retrieval on Microsoft’s COCO dataset and the IMDB Movie Review dataset.

  11. Value of survivability and recoverability of flight data recorders

    NASA Astrophysics Data System (ADS)

    Wells, J. W.; Wells, W. D.

    1981-11-01

    Alternative design approaches to provide survival recorded flight information offer different degrees of effectiveness. The method of protecting recorded information selected in a given application should be that which provides the most economically effective capability. The value of accident information is derived from its usefulness in accident prevention. Capability and design trades for survivability versus contributions to usefulness of information is considered in terms of economic measurement. A method is outlined for assessing recorder survivability and recoverability direct benefits, (reduced cost of investigating accident or criminal intent) and bottom line benefits (reduction of aircraft grounding expenses or reduction of fault correction cost by more reliable data inputs).

  12. Recoverable and Programmable Collapse from Folding Pressurized Origami Cellular Solids.

    PubMed

    Li, S; Fang, H; Wang, K W

    2016-09-09

    We report a unique collapse mechanism by exploiting the negative stiffness observed in the folding of an origami solid, which consists of pressurized cells made by stacking origami sheets. Such a collapse mechanism is recoverable, since it only involves rigid folding of the origami sheets and it is programmable by pressure control and the custom design of the crease pattern. The collapse mechanism features many attractive characteristics for applications such as energy absorption. The reported results also suggest a new branch of origami study focused on its nonlinear mechanics associated with folding.

  13. Recoverable and Programmable Collapse from Folding Pressurized Origami Cellular Solids

    NASA Astrophysics Data System (ADS)

    Li, S.; Fang, H.; Wang, K. W.

    2016-09-01

    We report a unique collapse mechanism by exploiting the negative stiffness observed in the folding of an origami solid, which consists of pressurized cells made by stacking origami sheets. Such a collapse mechanism is recoverable, since it only involves rigid folding of the origami sheets and it is programmable by pressure control and the custom design of the crease pattern. The collapse mechanism features many attractive characteristics for applications such as energy absorption. The reported results also suggest a new branch of origami study focused on its nonlinear mechanics associated with folding.

  14. Application of SSNTDs in radiobiological investigations aboard recoverable satellites.

    PubMed

    Huang, R Q; Gu, R Q; Li, Q

    1997-01-01

    In recent years some Biostack experiments including a wide spectrum of biological objects have been devoted to study of the radiobiological effects on dry seeds aboard recoverable satellites. Some impressive phenomena have been observed. Clearly, the large amount of energy deposited by the highly ionizing heavy nuclei of cosmic rays is the principal reason for the induced aberrations of the chromosomes of wheat root tip cells. A methodical description of the experimental arrangement and procedure of handling and evaluation of given. The preliminary physical and biological results from the experimental "wheat seeds" are presented.

  15. Knowledge-based systems: how will they affect manufacturing in the 80's

    SciTech Connect

    King, M.S.; Brooks, S.L.; Schaefer, R.M.

    1985-04-01

    Knowledge-based or ''expert'' systems have been in various stages of development and use for a long time in the academic world. Some of these systems have come out of the lab in recent years in the fields of medicine, geology, and computer system design. The use of knowledge-based systems in conjunction iwth manufacturing process planning and the emerging CAD/CAM/CAE technologies promises significant increases in engineering productivity. This paper's focus is on areas in manufacturing where knowledge-based systems could most benefit the engineer and industry. 13 refs., 3 figs.

  16. 40 CFR 63.149 - Control requirements for certain liquid streams in open systems within a chemical manufacturing...

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... streams in open systems within a chemical manufacturing process unit. 63.149 Section 63.149 Protection of... Air Pollutants From the Synthetic Organic Chemical Manufacturing Industry for Process Vents, Storage... open systems within a chemical manufacturing process unit. (a) The owner or operator shall comply...

  17. Team-based work and work system balance in the context of agile manufacturing.

    PubMed

    Yauch, Charlene A

    2007-01-01

    Manufacturing agility is the ability to prosper in an environment characterized by constant and unpredictable change. The purpose of this paper is to analyze team attributes necessary to facilitate agile manufacturing, and using Balance Theory as a framework, it evaluates the potential positive and negative impacts related to these team attributes that could alter the balance of work system elements and resulting "stress load" experienced by persons working on agile teams. Teams operating within the context of agile manufacturing are characterized as multifunctional, dynamic, cooperative, and virtual. A review of the literature relevant to each of these attributes is provided, as well as suggestions for future research.

  18. Compressed Air System Optimization Saves Energy and Improves Production at a Textile Manufacturing Mill (Peerless Division, Thomastown Mills, Inc.)

    SciTech Connect

    2001-06-01

    This case study is one in a series on industrial firms who are implementing energy efficient technologies and system improvements into their manufacturing processes. This case study documents the activities, savings, and lessons learned on the textile manufacturing mill project.

  19. Business, manufacturing, and system integration issues in cluster tool process control

    NASA Astrophysics Data System (ADS)

    Richardson, David

    1991-03-01

    An intensified business environment with acce''erated pace of technoLogy development within the semiconductor industry can lead companies to consider emerging techniques in cluster tooling and Computer Integrated Manufacturing (CIM) systems applications. A logical model of interfaces that exist within a corporate manufacturing environment yields a control hierarchy that is present from the tool up through the corporate computing entity. With these various levels of computer control there is a clearly identified need for consistent information management functions throughout this logical hierarchy. One of the complexities of existing CIM systems is the lack of a coherent data model that transcends all levels of the hierarchy. The creation of coherent information (derived from data collection) requires this consistent management of data and the cluster tool or any other semiconductor manufacturing equipment for that matter becomes a vital link in the information chain. In fact the equipment level of the control hierarchy is the majority source of data required to successfully meet the manufacturing and business needs of the corporation. An example will be developed in this paper of using a cluster tool as a highly integrated mini-fab environment to demonstrate the desirable CIM system concepts. This mini-fab characteristic of cluster tools and other highly integrated manufacturing cell configurations will be used to investigate the CIM system impacts on this class of manufacturing capability. The investigation will look at the host-to-equipment relationship in a

  20. Evaluation of Additively Manufactured Metals for Use in Oxygen Systems Project

    NASA Technical Reports Server (NTRS)

    Tylka, Jonathan; Cooper, Ken; Peralta, Stephen; Wilcutt, Terrence; Hughitt, Brian; Generazio, Edward

    2016-01-01

    Space Launch System, Commercial Resupply, and Commercial Crew programs have published intent to use additively manufactured (AM) components in propulsion systems and are likely to include various life support systems in the future. Parts produced by these types of additive manufacturing techniques have not been fully evaluated for use in oxygen systems and the inherent risks have not been fully identified. Some areas of primary concern in the SLS process with respect to oxygen compatibility may be the porosity of the printed parts, fundamental differences in microstructure of an AM part as compared to traditional materials, or increased risk of shed metal particulate into an oxygen system. If an ignition were to occur the printed material could be more flammable than components manufactured from a traditional billet of raw material and/or present a significant hazards if not identified and rigorously studied in advance of implementation into an oxygen system.

  1. Extraterrestrial processing and manufacturing of large space systems. Volume 3: Executive summary

    NASA Technical Reports Server (NTRS)

    Miller, R. H.; Smith, D. B. S.

    1979-01-01

    Facilities and equipment are defined for refining processes to commercial grade of lunar material that is delivered to a 'space manufacturing facility' in beneficiated, primary processed quality. The manufacturing facilities and the equipment for producing elements of large space systems from these materials and providing programmatic assessments of the concepts are also defined. In-space production processes of solar cells (by vapor deposition) and arrays, structures and joints, conduits, waveguides, RF equipment radiators, wire cables, converters, and others are described.

  2. Analysis of human postural responses to recoverable falls

    NASA Technical Reports Server (NTRS)

    Bortolami, S. B.; DiZio, P.; Rabin, E.; Lackner, J. R.

    2003-01-01

    We studied the kinematics and kinetics of human postural responses to "recoverable falls." To induce brief falling we used a Hold and Release (H&R) paradigm. Standing subjects actively resisted a force applied to their sternum. When this force was quickly released they were suddenly off balance. For a brief period, approximately 125 ms, until restoring forces were generated to shift the center of foot pressure in front of the center of mass, the body was in a forward fall acted on by gravity and ground support forces. We were able to describe the whole-body postural behavior following release using a multilink inverted pendulum model in a regime of "small oscillations." A three-segment model incorporating upper body, upper leg, and lower leg, with active stiffness and damping at the joints was fully adequate to fit the kinematic data from all conditions. The significance of our findings is that in situations involving recoverable falls or loss of balance the earliest responses are likely dependent on actively-tuned, reflexive mechanisms yielding stiffness and damping modulation of the joints. We demonstrate that haptic cues from index fingertip contact with a stationary surface lead to a significantly smaller angular displacement of the torso and a more rapid recovery of balance. Our H&R paradigm and associated model provide a quantifiable approach to studying recovery from potential falling in normal and clinical subjects.

  3. Analysis of human postural responses to recoverable falls.

    PubMed

    Bortolami, S B; DiZio, P; Rabin, E; Lackner, J R

    2003-08-01

    We studied the kinematics and kinetics of human postural responses to "recoverable falls." To induce brief falling we used a Hold and Release (H&R) paradigm. Standing subjects actively resisted a force applied to their sternum. When this force was quickly released they were suddenly off balance. For a brief period, approximately 125 ms, until restoring forces were generated to shift the center of foot pressure in front of the center of mass, the body was in a forward fall acted on by gravity and ground support forces. We were able to describe the whole-body postural behavior following release using a multilink inverted pendulum model in a regime of "small oscillations." A three-segment model incorporating upper body, upper leg, and lower leg, with active stiffness and damping at the joints was fully adequate to fit the kinematic data from all conditions. The significance of our findings is that in situations involving recoverable falls or loss of balance the earliest responses are likely dependent on actively-tuned, reflexive mechanisms yielding stiffness and damping modulation of the joints. We demonstrate that haptic cues from index fingertip contact with a stationary surface lead to a significantly smaller angular displacement of the torso and a more rapid recovery of balance. Our H&R paradigm and associated model provide a quantifiable approach to studying recovery from potential falling in normal and clinical subjects.

  4. 76 FR 28418 - Approval for Manufacturing Authority, Foreign-Trade Zone 104; Mitsubishi Power Systems Americas...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-05-17

    ... Systems Americas, Inc., (Power Generation Turbine Components), Pooler, GA Pursuant to its authority under... Foreign-Trade Zone 104, has requested manufacturing authority on behalf of Mitsubishi Power Systems... FTZ 104 on behalf of Mitsubishi Power Systems Americas, Inc., as described in the application and...

  5. ANALYSIS OF SEQUENTIAL FAILURES FOR ASSESSMENT OF RELIABILITY AND SAFETY OF MANUFACTURING SYSTEMS. (R828541)

    EPA Science Inventory

    Assessment of reliability and safety of a manufacturing system with sequential failures is an important issue in industry, since the reliability and safety of the system depend not only on all failed states of system components, but also on the sequence of occurrences of those...

  6. 76 FR 47143 - Approval for Manufacturing Authority, Foreign-Trade Zone 153; Abbott Cardiovascular Systems, Inc...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-08-04

    ... Cardiovascular Systems, Inc., (Cardiovascular Devices), Riverside County, CA Pursuant to its Authority Under the... 153, has requested manufacturing authority on behalf of Abbott Cardiovascular Systems, Inc., within... procedures at sites within FTZ 153, on behalf of Abbott Cardiovascular Systems, Inc., as described in the...

  7. 75 FR 56471 - Revisions to the Requirements for Authority To Manufacture and Distribute Postage Evidencing Systems

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-09-16

    ... manufacture and distribute postage evidencing systems. This revision clarifies the internal controls required... opinion on the design and operating effectiveness of the RC's internal controls related to the CMRS system... operating effectiveness of the internal controls related to the PC Postage system and any other......

  8. ANALYSIS OF SEQUENTIAL FAILURES FOR ASSESSMENT OF RELIABILITY AND SAFETY OF MANUFACTURING SYSTEMS. (R828541)

    EPA Science Inventory

    Assessment of reliability and safety of a manufacturing system with sequential failures is an important issue in industry, since the reliability and safety of the system depend not only on all failed states of system components, but also on the sequence of occurrences of those...

  9. Flexible Manufacturing System Handbook. Volume II. Description of the Technology

    DTIC Science & Technology

    1983-02-01

    conveyor system. The system is not usually controlled by a master computer, but the equipment generally consists of CNC lathes or other CNC turning... machining system (FMS will be cost effective for a given application. These volumes explain the configuration and procurement of a FMS, and its impact on the...1 1.2 Work Stations ..................... ............................. 4 1.2.1 Machining Stations

  10. Adaptive Multi-scale Prognostics and Health Management for Smart Manufacturing Systems

    PubMed Central

    Choo, Benjamin Y.; Adams, Stephen C.; Weiss, Brian A.; Marvel, Jeremy A.; Beling, Peter A.

    2017-01-01

    The Adaptive Multi-scale Prognostics and Health Management (AM-PHM) is a methodology designed to enable PHM in smart manufacturing systems. In application, PHM information is not yet fully utilized in higher-level decision-making in manufacturing systems. AM-PHM leverages and integrates lower-level PHM information such as from a machine or component with hierarchical relationships across the component, machine, work cell, and assembly line levels in a manufacturing system. The AM-PHM methodology enables the creation of actionable prognostic and diagnostic intelligence up and down the manufacturing process hierarchy. Decisions are then made with the knowledge of the current and projected health state of the system at decision points along the nodes of the hierarchical structure. To overcome the issue of exponential explosion of complexity associated with describing a large manufacturing system, the AM-PHM methodology takes a hierarchical Markov Decision Process (MDP) approach into describing the system and solving for an optimized policy. A description of the AM-PHM methodology is followed by a simulated industry-inspired example to demonstrate the effectiveness of AM-PHM. PMID:28736651

  11. Improvements in state-of-the-art uncooled microbolometer system performance based on volume manufacturing experience

    NASA Astrophysics Data System (ADS)

    Backer, Brian S.; Breen, Thomas E.; Hartle, Nancy; Kohin, Margaret; Murphy, Robert

    2003-09-01

    Starting in the early 1990"s, BAE SYSTEMS began a significant investment in the development of MicroIR Uncooled Microbolometers. 160 x 120, 320 x 240, and 640 x 480 focal plane array (FPA) technology advances in both large pixel and small pixel format have driven Noise Equivalent Temperature Difference (NETD), power, size, weight, and price lower. These improvements have resulted in many new applications that previously could not afford larger, heavier, costlier cooled systems. While advancements in state of the art performance have been published regularly at Aerosense and other industry forums, far less has been discussed on the performance advances that have occurred as a result of volume manufacturing. This paper describes the improvements in performance that have been a result of BAE SYSTEMS leadership position in MicroIR microbolometer manufacturing. With over 15,000 units shipped through 2002, ranging from Standard Imaging Modules (SIM) to Standard Camera Cores (SCC) to complete imaging systems, the cumulative expertise gathered from this manufacturing experience over the past seven years has also pushed the state of the art system performance, in ways that single/small quantity technology demonstrators never could. Comparisons of temporal NETD, spatial NETD, dynamic range, operability, throughput, capacity, and other key metrics from early manufacturing lots to the present will be presented to demonstrate the advances that can only be achieved through volume manufacturing.

  12. Perception of the HACCP system operators on livestock product manufacturers.

    PubMed

    Kim, Jung-Hyun; Nam, Ki-Chang; Jo, Cheorun; Lim, Dong-Gyun

    2014-01-01

    The purpose of this study was to investigate crucial factors on HACCP system implementation in domestic livestock product plants, and to offer job satisfaction and the career prospect of HACCP system operators. The survey was carried out by selecting 150 HACCP system operators who implemented HACCP system. The respondents claimed that the most important contents in HACCP system operation were to assemble HACCP team (21.8%), and the second was to monitoring (20.0%). Documentation and recording (16.9%) and verification (11.1%) were followed. The respondents answered the major factor in sanitation management was cleaning/washing/disinfection (18.9%) and inspection (18.4%). The results showed that there were significant differences in the prospect of occupation in HACCP system operator by the gender (p < 0.015), age, livestock product facilities, service period, and position (p < 0.001). The respondents from HACCP system operator were satisfied with their job (73%) and also showed optimistic prospect of occupation (82%).

  13. Integrating Materials, Manufacturing, Design and Validation for Sustainability in Future Transport Systems

    NASA Astrophysics Data System (ADS)

    Price, M. A.; Murphy, A.; Butterfield, J.; McCool, R.; Fleck, R.

    2011-05-01

    The predictive methods currently used for material specification, component design and the development of manufacturing processes, need to evolve beyond the current `metal centric' state of the art, if advanced composites are to realise their potential in delivering sustainable transport solutions. There are however, significant technical challenges associated with this process. Deteriorating environmental, political, economic and social conditions across the globe have resulted in unprecedented pressures to improve the operational efficiency of the manufacturing sector generally and to change perceptions regarding the environmental credentials of transport systems in particular. There is a need to apply new technologies and develop new capabilities to ensure commercial sustainability in the face of twenty first century economic and climatic conditions as well as transport market demands. A major technology gap exists between design, analysis and manufacturing processes in both the OEMs, and the smaller companies that make up the SME based supply chain. As regulatory requirements align with environmental needs, manufacturers are increasingly responsible for the broader lifecycle aspects of vehicle performance. These include not only manufacture and supply but disposal and re-use or re-cycling. In order to make advances in the reduction of emissions coupled with improved economic efficiency through the provision of advanced lightweight vehicles, four key challenges are identified as follows: Material systems, Manufacturing systems, Integrated design methods using digital manufacturing tools and Validation systems. This paper presents a project which has been designed to address these four key issues, using at its core, a digital framework for the creation and management of key parameters related to the lifecycle performance of thermoplastic composite parts and structures. It aims to provide capability for the proposition, definition, evaluation and demonstration of

  14. Integrating Materials, Manufacturing, Design and Validation for Sustainability in Future Transport Systems

    SciTech Connect

    Price, M. A.; Murphy, A.; Butterfield, J.; McCool, R.; Fleck, R.

    2011-05-04

    The predictive methods currently used for material specification, component design and the development of manufacturing processes, need to evolve beyond the current 'metal centric' state of the art, if advanced composites are to realise their potential in delivering sustainable transport solutions. There are however, significant technical challenges associated with this process. Deteriorating environmental, political, economic and social conditions across the globe have resulted in unprecedented pressures to improve the operational efficiency of the manufacturing sector generally and to change perceptions regarding the environmental credentials of transport systems in particular. There is a need to apply new technologies and develop new capabilities to ensure commercial sustainability in the face of twenty first century economic and climatic conditions as well as transport market demands. A major technology gap exists between design, analysis and manufacturing processes in both the OEMs, and the smaller companies that make up the SME based supply chain. As regulatory requirements align with environmental needs, manufacturers are increasingly responsible for the broader lifecycle aspects of vehicle performance. These include not only manufacture and supply but disposal and re-use or re-cycling. In order to make advances in the reduction of emissions coupled with improved economic efficiency through the provision of advanced lightweight vehicles, four key challenges are identified as follows: Material systems, Manufacturing systems, Integrated design methods using digital manufacturing tools and Validation systems. This paper presents a project which has been designed to address these four key issues, using at its core, a digital framework for the creation and management of key parameters related to the lifecycle performance of thermoplastic composite parts and structures. It aims to provide capability for the proposition, definition, evaluation and demonstration of

  15. Dropwise additive manufacturing of pharmaceutical products for amorphous and self emulsifying drug delivery systems.

    PubMed

    Içten, Elçin; Purohit, Hitesh S; Wallace, Chelsey; Giridhar, Arun; Taylor, Lynne S; Nagy, Zoltan K; Reklaitis, Gintaras V

    2017-05-30

    The improvements in healthcare systems and the advent of the precision medicine initiative have created the need to develop more innovative manufacturing methods for the delivery and production of individualized dosing and personalized treatments. In accordance with the changes observed in healthcare systems towards more innovative therapies, this paper presents dropwise additive manufacturing of pharmaceutical products (DAMPP) for small scale, distributed manufacturing of individualized dosing as an alternative to conventional manufacturing methods A dropwise additive manufacturing process for amorphous and self-emulsifying drug delivery systems is reported, which utilizes drop-on-demand printing technology for automated and controlled deposition of melt-based formulations onto inert tablets. The advantages of drop on demand technology include reproducible production of droplets with adjustable sizing and high placement accuracy, which enable production of individualized dosing even for low dose and high potency drugs. Flexible use of different formulations, such as lipid-based formulations, allows enhancement of the solubility of poorly water soluble and highly lipophilic drugs with DAMPP. Here, DAMPP is used to produce solid oral dosage forms from melts of an active pharmaceutical ingredient and a surfactant. The dosage forms are analyzed to show the amorphous nature, self-emulsifying drug delivery system characteristics and dissolution behavior of these formulations. Copyright © 2017 Elsevier B.V. All rights reserved.

  16. A survey of manufacturers of solar thermal energy systems

    NASA Technical Reports Server (NTRS)

    Levine, N.; Slonski, M. L.

    1982-01-01

    Sixty-seven firms that had received funding for development of solar thermal energy systems (STES) were surveyed. The effect of the solar thermal technology systems program in accelerating (STES) were assessed. The 54 firms still developing STES were grouped into a production typology comparing the three major technologies with three basic functions. It was discovered that large and small firms were developing primarily central receiver systems, but also typically worked on more than one technology. Most medium-sized firms worked only on distributed systems. Federal support of STES was perceived as necessary to allow producers to take otherwise unacceptable risks. Approximately half of the respondents would drop out of STES if support were terminated, including a disproportionate number of medium-sized firms. A differentiated view of the technology, taking into account differing firm sizes and the various stages of technology development, was suggested for policy and planning purposes.

  17. Are Agile and Lean Manufacturing Systems Employing Sustainability, Complexity and Organizational Learning?

    ERIC Educational Resources Information Center

    Flumerfelt, Shannon; Siriban-Manalang, Anna Bella; Kahlen, Franz-Josef

    2012-01-01

    Purpose: This paper aims to peruse theories and practices of agile and lean manufacturing systems to determine whether they employ sustainability, complexity and organizational learning. Design/methodology/approach: The critical review of the comparative operational similarities and difference of the two systems was conducted while the new views…

  18. Are Agile and Lean Manufacturing Systems Employing Sustainability, Complexity and Organizational Learning?

    ERIC Educational Resources Information Center

    Flumerfelt, Shannon; Siriban-Manalang, Anna Bella; Kahlen, Franz-Josef

    2012-01-01

    Purpose: This paper aims to peruse theories and practices of agile and lean manufacturing systems to determine whether they employ sustainability, complexity and organizational learning. Design/methodology/approach: The critical review of the comparative operational similarities and difference of the two systems was conducted while the new views…

  19. 21 CFR 821.25 - Device tracking system and content requirements: manufacturer requirements.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES MEDICAL DEVICE TRACKING REQUIREMENTS Tracking Requirements § 821.25 Device tracking system and content requirements: manufacturer requirements. (a) A... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Device tracking system and content...

  20. 76 FR 67018 - Notice to Manufacturers of Airport In-Pavement Stationary Runway Weather Information Systems

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-10-28

    ... Federal Aviation Administration Notice to Manufacturers of Airport In-Pavement Stationary Runway Weather... of In-Pavement Stationary Runway Weather Information Systems. SUMMARY: Projects funded under the... Active or Passive In- Pavement Stationary Runway Weather Information Systems that meet the requirements...

  1. STUB - a manufacturing system for producing rough dimension cuttings from low-grade lumber

    Treesearch

    Edwin L. Lucas; Charles J. Gatchell

    1976-01-01

    A rough mill manufacturing system for producing high-value furniture parts from low-value raw material is described. Called STUB (Short Temporarily Upgraded Boards), the system is designed to convert low-grade hardwood lumber into rough dimension parts. Computer simulation trials showed that more than one-third of the volume of parts produced from No. 2 Common oak...

  2. Field Measurements of Heating System Efficiency in Nine Electrically-Heated Manufactured Homes.

    SciTech Connect

    Davis, Bob; Siegel, J.; Palmiter, L.; Baylon, D.

    1996-07-01

    This report presents the results of field measurements of heating efficiency performed on nine manufactured homes sited in the Pacific Northwest. The testing procedure collects real-time data on heating system energy use and heating zone temperatures, allowing direct calculation of heating system efficiency.

  3. 77 FR 47110 - Manufacturer of Controlled Substances; Notice of Application; R & D Systems, Inc.

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-08-07

    ... Enforcement Administration Manufacturer of Controlled Substances; Notice of Application; R & D Systems, Inc... Systems, Inc., 614 McKinley Place NE., Minneapolis, Minnesota 55413, made application to the Drug... dosage form to distribute to researchers. In reference to drug codes 7360 and 7370, the company plans...

  4. 49 CFR 579.25 - Reporting requirements for manufacturers of child restraint systems.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ...) REPORTING OF INFORMATION AND COMMUNICATIONS ABOUT POTENTIAL DEFECTS Reporting of Early Warning Information § 579.25 Reporting requirements for manufacturers of child restraint systems. For each reporting period... restraint systems. 579.25 Section 579.25 Transportation Other Regulations Relating to Transportation...

  5. 49 CFR 579.25 - Reporting requirements for manufacturers of child restraint systems.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ...) REPORTING OF INFORMATION AND COMMUNICATIONS ABOUT POTENTIAL DEFECTS Reporting of Early Warning Information § 579.25 Reporting requirements for manufacturers of child restraint systems. For each reporting period... restraint systems. 579.25 Section 579.25 Transportation Other Regulations Relating to Transportation...

  6. 49 CFR 579.25 - Reporting requirements for manufacturers of child restraint systems.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ...) REPORTING OF INFORMATION AND COMMUNICATIONS ABOUT POTENTIAL DEFECTS Reporting of Early Warning Information § 579.25 Reporting requirements for manufacturers of child restraint systems. For each reporting period... restraint systems. 579.25 Section 579.25 Transportation Other Regulations Relating to Transportation...

  7. 49 CFR 579.25 - Reporting requirements for manufacturers of child restraint systems.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ...) REPORTING OF INFORMATION AND COMMUNICATIONS ABOUT POTENTIAL DEFECTS Reporting of Early Warning Information § 579.25 Reporting requirements for manufacturers of child restraint systems. For each reporting period... restraint systems. 579.25 Section 579.25 Transportation Other Regulations Relating to Transportation...

  8. 49 CFR 579.25 - Reporting requirements for manufacturers of child restraint systems.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ...) REPORTING OF INFORMATION AND COMMUNICATIONS ABOUT POTENTIAL DEFECTS Reporting of Early Warning Information § 579.25 Reporting requirements for manufacturers of child restraint systems. For each reporting period... restraint systems. 579.25 Section 579.25 Transportation Other Regulations Relating to Transportation...

  9. A PetriNet-Based Approach for Supporting Traceability in Cyber-Physical Manufacturing Systems

    PubMed Central

    Huang, Jiwei; Zhu, Yeping; Cheng, Bo; Lin, Chuang; Chen, Junliang

    2016-01-01

    With the growing popularity of complex dynamic activities in manufacturing processes, traceability of the entire life of every product has drawn significant attention especially for food, clinical materials, and similar items. This paper studies the traceability issue in cyber-physical manufacturing systems from a theoretical viewpoint. Petri net models are generalized for formulating dynamic manufacturing processes, based on which a detailed approach for enabling traceability analysis is presented. Models as well as algorithms are carefully designed, which can trace back the lifecycle of a possibly contaminated item. A practical prototype system for supporting traceability is designed, and a real-life case study of a quality control system for bee products is presented to validate the effectiveness of the approach. PMID:26999141

  10. A PetriNet-Based Approach for Supporting Traceability in Cyber-Physical Manufacturing Systems.

    PubMed

    Huang, Jiwei; Zhu, Yeping; Cheng, Bo; Lin, Chuang; Chen, Junliang

    2016-03-17

    With the growing popularity of complex dynamic activities in manufacturing processes, traceability of the entire life of every product has drawn significant attention especially for food, clinical materials, and similar items. This paper studies the traceability issue in cyber-physical manufacturing systems from a theoretical viewpoint. Petri net models are generalized for formulating dynamic manufacturing processes, based on which a detailed approach for enabling traceability analysis is presented. Models as well as algorithms are carefully designed, which can trace back the lifecycle of a possibly contaminated item. A practical prototype system for supporting traceability is designed, and a real-life case study of a quality control system for bee products is presented to validate the effectiveness of the approach.

  11. Optimized design of PSA nitrogen-manufacturing system based on PLC

    NASA Astrophysics Data System (ADS)

    Nie, Zongyao; Ma, Xiushui; Jiang, Jun

    2010-12-01

    Firstly introducing principle and technological process of PSA nitrogen-manufacturing system, on condition of its high air consumption and weak in nitrogen-manufacturing system at present. We repeatedly studied the controlled object in this process, analyzed the PLC procedure based on the program rule of PLC of Siemens S7-200 series, then re-program PLC procedure without altering the nitrogen production technique of PSA nitrogen-manufacturing system. At the same time, in order to improve the operation efficiency of the response of action, we also did experiment and demonstration in the consistency of the I/O port and peripheral equipment. In this paper, through optimization of hardware and software design, the nitrogen producing cost was calculated at RMB 0.35 per m3, declined by 12% from the original RMB 0.4 per m3.

  12. Optimized design of PSA nitrogen-manufacturing system based on PLC

    NASA Astrophysics Data System (ADS)

    Nie, Zongyao; Ma, Xiushui; Jiang, Jun

    2011-05-01

    Firstly introducing principle and technological process of PSA nitrogen-manufacturing system, on condition of its high air consumption and weak in nitrogen-manufacturing system at present. We repeatedly studied the controlled object in this process, analyzed the PLC procedure based on the program rule of PLC of Siemens S7-200 series, then re-program PLC procedure without altering the nitrogen production technique of PSA nitrogen-manufacturing system. At the same time, in order to improve the operation efficiency of the response of action, we also did experiment and demonstration in the consistency of the I/O port and peripheral equipment. In this paper, through optimization of hardware and software design, the nitrogen producing cost was calculated at RMB 0.35 per m3, declined by 12% from the original RMB 0.4 per m3.

  13. PLAT: An Automated Fault and Behavioural Anomaly Detection Tool for PLC Controlled Manufacturing Systems

    PubMed Central

    Ghosh, Arup; Qin, Shiming; Lee, Jooyeoun

    2016-01-01

    Operational faults and behavioural anomalies associated with PLC control processes take place often in a manufacturing system. Real time identification of these operational faults and behavioural anomalies is necessary in the manufacturing industry. In this paper, we present an automated tool, called PLC Log-Data Analysis Tool (PLAT) that can detect them by using log-data records of the PLC signals. PLAT automatically creates a nominal model of the PLC control process and employs a novel hash table based indexing and searching scheme to satisfy those purposes. Our experiments show that PLAT is significantly fast, provides real time identification of operational faults and behavioural anomalies, and can execute within a small memory footprint. In addition, PLAT can easily handle a large manufacturing system with a reasonable computing configuration and can be installed in parallel to the data logging system to identify operational faults and behavioural anomalies effectively. PMID:27974882

  14. PLAT: An Automated Fault and Behavioural Anomaly Detection Tool for PLC Controlled Manufacturing Systems.

    PubMed

    Ghosh, Arup; Qin, Shiming; Lee, Jooyeoun; Wang, Gi-Nam

    2016-01-01

    Operational faults and behavioural anomalies associated with PLC control processes take place often in a manufacturing system. Real time identification of these operational faults and behavioural anomalies is necessary in the manufacturing industry. In this paper, we present an automated tool, called PLC Log-Data Analysis Tool (PLAT) that can detect them by using log-data records of the PLC signals. PLAT automatically creates a nominal model of the PLC control process and employs a novel hash table based indexing and searching scheme to satisfy those purposes. Our experiments show that PLAT is significantly fast, provides real time identification of operational faults and behavioural anomalies, and can execute within a small memory footprint. In addition, PLAT can easily handle a large manufacturing system with a reasonable computing configuration and can be installed in parallel to the data logging system to identify operational faults and behavioural anomalies effectively.

  15. Research on rapid agile metrology for manufacturing based on real-time multitask operating system

    NASA Astrophysics Data System (ADS)

    Chen, Jihong; Song, Zhen; Yang, Daoshan; Zhou, Ji; Buckley, Shawn

    1996-10-01

    Rapid agile metrology for manufacturing (RAMM) using multiple non-contact sensors is likely to remain a growing trend in manufacturing. High speed inspecting systems for manufacturing is characterized by multitasks implemented in parallel and real-time events which occur simultaneously. In this paper, we introduce a real-time operating system into RAMM research. A general task model of a class-based object- oriented technology is proposed. A general multitask frame of a typical RAMM system using OPNet is discussed. Finally, an application example of a machine which inspects parts held on a carrier strip is described. With RTOS and OPNet, this machine can measure two dimensions of the contacts at 300 parts/second.

  16. A Fully Non-Metallic Gas Turbine Engine Enabled by Additive Manufacturing Part I: System Analysis, Component Identification, Additive Manufacturing, and Testing of Polymer Composites

    NASA Technical Reports Server (NTRS)

    Grady, Joseph E.; Haller, William J.; Poinsatte, Philip E.; Halbig, Michael C.; Schnulo, Sydney L.; Singh, Mrityunjay; Weir, Don; Wali, Natalie; Vinup, Michael; Jones, Michael G.; hide

    2015-01-01

    The research and development activities reported in this publication were carried out under NASA Aeronautics Research Institute (NARI) funded project entitled "A Fully Nonmetallic Gas Turbine Engine Enabled by Additive Manufacturing." The objective of the project was to conduct evaluation of emerging materials and manufacturing technologies that will enable fully nonmetallic gas turbine engines. The results of the activities are described in three part report. The first part of the report contains the data and analysis of engine system trade studies, which were carried out to estimate reduction in engine emissions and fuel burn enabled due to advanced materials and manufacturing processes. A number of key engine components were identified in which advanced materials and additive manufacturing processes would provide the most significant benefits to engine operation. The technical scope of activities included an assessment of the feasibility of using additive manufacturing technologies to fabricate gas turbine engine components from polymer and ceramic matrix composites, which were accomplished by fabricating prototype engine components and testing them in simulated engine operating conditions. The manufacturing process parameters were developed and optimized for polymer and ceramic composites (described in detail in the second and third part of the report). A number of prototype components (inlet guide vane (IGV), acoustic liners, engine access door) were additively manufactured using high temperature polymer materials. Ceramic matrix composite components included turbine nozzle components. In addition, IGVs and acoustic liners were tested in simulated engine conditions in test rigs. The test results are reported and discussed in detail.

  17. CATIA - A computer aided design and manufacturing tridimensional system

    NASA Astrophysics Data System (ADS)

    Bernard, F.

    A properietary computer graphics-aided, three-dimensional interactive application (CATIA) design system is described. CATIA employs approximately 100 graphics displays, which are used by some 500 persons engaged in the definition of aircraft structures, structural strength analyses, the kinematic analysis of mobile elements, aerodynamic calculations, the choice of tooling in the machining of aircraft elements, and the programming of robotics. CATIA covers these diverse fields with a single data base. After a description of salient aspects of the system's hardware and software, graphics examples are given of the definition of curves, surfaces, complex volumes, and analytical tasks.

  18. Note: a multifunctional electrospinning system for manufacturing diversified nanofibrous structures.

    PubMed

    Ru, Changhai; Wang, Feilong; Ge, Cuicui; Luo, Jun

    2013-08-01

    A multifunctional electrospinning system has been developed to fabricate diversified nanofibrous structures. It consists of a high voltage power supply, a syringe pump, and a cage like collector that are dominated via the controller by setting parameters from a touch screen. As the key component, speed, and diameter of the collector can be adjusted automatically according to predetermined requirement, which enhances the flexibility of the system. Well-aligned nanofiber array, nanofibrous membrane, and 3D nanofibrous structure were obtained successfully through the technique. This work should be of help to construct functional nanofibrous materials for promoting the development of electrospinning.

  19. Note: A multifunctional electrospinning system for manufacturing diversified nanofibrous structures

    NASA Astrophysics Data System (ADS)

    Ru, Changhai; Wang, Feilong; Ge, Cuicui; Luo, Jun

    2013-08-01

    A multifunctional electrospinning system has been developed to fabricate diversified nanofibrous structures. It consists of a high voltage power supply, a syringe pump, and a cage like collector that are dominated via the controller by setting parameters from a touch screen. As the key component, speed, and diameter of the collector can be adjusted automatically according to predetermined requirement, which enhances the flexibility of the system. Well-aligned nanofiber array, nanofibrous membrane, and 3D nanofibrous structure were obtained successfully through the technique. This work should be of help to construct functional nanofibrous materials for promoting the development of electrospinning.

  20. Lewin estimates 2 billion barrels of US tar sand recoverable at mid $20/bbl

    SciTech Connect

    Not Available

    1986-12-01

    In 1983, Lewin and Associates prepared a report which established that the US tar sands resource amounts to over 60 billion barrels of bitumen in-place. However, no estimate was made of the technically or economically recoverable portion of this resource. More recent work carried out by Lewin for the US Department of Energy presents an appraisal of technically and economically recoverable tar sands. The paper describes the tar sand resource in-place, tar sand recovery models used in the study, engineering cost models, the economics of the steam soak prospect, and the economics of a surface mining prospect. The results of the Lewin study show that 5.7 billion barrels of domestic tar sand are technically recoverable, using cyclic steam injection and surface extractive mining. Of this, 4.9 billion barrels are technically recoverable from surface mining methods, with 0.8 billion recoverable from steam soak applications. 1 figure, 3 tables.

  1. Sustainable Precision Green Manufacturing Technologies for Indirect Fire Systems

    DTIC Science & Technology

    2014-03-31

    100 48 Prototype Laser Ignition System equipment 100 49 M119A2 Digital Fire Control equipment Phase 4 Spanning Yoke 100 50 Digital Fire Control...109.3 ADIM Weapon Parts- -3-Shaft 100 109.4 ADIM Weapon Parts- -4-Alpine Bearings 100 109.5 ADIM Weapon Parts- 5-Ledex Solenoids 100 109.6 ADIM Weapon

  2. Heavy oil reservoirs recoverable by thermal technology. Annual report

    SciTech Connect

    Kujawa, P.

    1981-02-01

    This volume contains reservoir, production, and project data for target reservoirs thermally recoverable by steam drive which are equal to or greater than 2500 feet deep and contain heavy oil in the 8 to 25/sup 0/ API gravity range. Data were collected from three source types: hands-on (A), once-removed (B), and twice-removed (C). In all cases, data were sought depicting and characterizing individual reservoirs as opposed to data covering an entire field with more than one producing interval or reservoir. The data sources are listed at the end of each case. This volume also contains a complete listing of operators and projects, as well as a bibliography of source material.

  3. Strong, lightweight, and recoverable three-dimensional ceramic nanolattices.

    PubMed

    Meza, Lucas R; Das, Satyajit; Greer, Julia R

    2014-09-12

    Ceramics have some of the highest strength- and stiffness-to-weight ratios of any material but are suboptimal for use as structural materials because of their brittleness and sensitivity to flaws. We demonstrate the creation of structural metamaterials composed of nanoscale ceramics that are simultaneously ultralight, strong, and energy-absorbing and can recover their original shape after compressions in excess of 50% strain. Hollow-tube alumina nanolattices were fabricated using two-photon lithography, atomic layer deposition, and oxygen plasma etching. Structures were made with wall thicknesses of 5 to 60 nanometers and densities of 6.3 to 258 kilograms per cubic meter. Compression experiments revealed that optimizing the wall thickness-to-radius ratio of the tubes can suppress brittle fracture in the constituent solid in favor of elastic shell buckling, resulting in ductile-like deformation and recoverability.

  4. Novel B19' strain glass with large recoverable strain

    NASA Astrophysics Data System (ADS)

    Liang, Qianglong; Wang, Dong; Zhang, Jian; Ji, Yuanchao; Ding, Xiangdong; Wang, Yu; Ren, Xiaobing; Wang, Yunzhi

    2017-08-01

    We report a strain glass state (B19' strain glass) in a Ni-rich TiNi shape memory alloy produced by cold rolling. As compared to previously reported strain glasses, this strain glass state has outstanding properties including quasilinear superelasticity with a large recoverable strain (˜4%), and slim hysteresis and high strength (˜1.0 GPa) over a wide temperature range (˜200 K). The existence of the B19' strain glass state is confirmed by (i) frequency dispersion of storage modulus, (ii) continuous decrease of electrical resistivity, and (iii) continuous growth of B19' nanodomains upon cooling. This study proves that the effect of defect strength on the creation of a strain glass state is in parallel to the effect of cooling rate on the creation of a structural glass, e.g., any strain crystal (i.e., martensite) can be turned into a strain glass if strong enough defects could be engineered.

  5. Flexible lithium–oxygen battery based on a recoverable cathode

    PubMed Central

    Liu, Qing-Chao; Xu, Ji-Jing; Xu, Dan; Zhang, Xin-Bo

    2015-01-01

    Although flexible power sources are crucial for the realization next-generation flexible electronics, their application in such devices is hindered by their low theoretical energy density. Rechargeable lithium–oxygen (Li–O2) batteries can provide extremely high specific energies, while the conventional Li–O2 battery is bulky, inflexible and limited by the absence of effective components and an adjustable cell configuration. Here we show that a flexible Li–O2 battery can be fabricated using unique TiO2 nanowire arrays grown onto carbon textiles (NAs/CT) as a free-standing cathode and that superior electrochemical performances can be obtained even under stringent bending and twisting conditions. Furthermore, the TiO2 NAs/CT cathode features excellent recoverability, which significantly extends the cycle life of the Li–O2 battery and lowers its life cycle cost. PMID:26235205

  6. Real time intelligent process control system for thin film solar cell manufacturing

    SciTech Connect

    George Atanasoff

    2010-10-29

    This project addresses the problem of lower solar conversion efficiency and waste in the typical solar cell manufacturing process. The work from the proposed development will lead toward developing a system which should be able to increase solar panel conversion efficiency by an additional 12-15% resulting in lower cost panels, increased solar technology adoption, reduced carbon emissions and reduced dependency on foreign oil. All solar cell manufacturing processes today suffer from manufacturing inefficiencies that currently lead to lower product quality and lower conversion efficiency, increased product cost and greater material and energy consumption. This results in slower solar energy adoption and extends the time solar cells will reach grid parity with traditional energy sources. The thin film solar panel manufacturers struggle on a daily basis with the problem of thin film thickness non-uniformity and other parameters variances over the deposited substrates, which significantly degrade their manufacturing yield and quality. Optical monitoring of the thin films during the process of the film deposition is widely perceived as a necessary step towards resolving the non-uniformity and non-homogeneity problem. In order to enable the development of an optical control system for solar cell manufacturing, a new type of low cost optical sensor is needed, able to acquire local information about the panel under deposition and measure its local characteristics, including the light scattering in very close proximity to the surface of the film. This information cannot be obtained by monitoring from outside the deposition chamber (as traditional monitoring systems do) due to the significant signal attenuation and loss of its scattering component before the reflected beam reaches the detector. In addition, it would be too costly to install traditional external in-situ monitoring systems to perform any real-time monitoring over large solar panels, since it would require

  7. Method for Determining the Weight of Functional Objectives on Manufacturing System

    PubMed Central

    Zhang, Qingshan; Xu, Wei; Zhang, Jiekun

    2014-01-01

    We propose a three-dimensional integrated weight determination to solve manufacturing system functional objectives, where consumers are weighted by triangular fuzzy numbers to determine the enterprises. The weights, subjective parts are determined by the expert scoring method, the objective parts are determined by the entropy method with the competitive advantage of determining. Based on the integration of three methods and comprehensive weight, we provide some suggestions for the manufacturing system. This paper provides the numerical example analysis to illustrate the feasibility of this method. PMID:25243203

  8. Method for determining the weight of functional objectives on manufacturing system.

    PubMed

    Zhang, Qingshan; Xu, Wei; Zhang, Jiekun

    2014-01-01

    We propose a three-dimensional integrated weight determination to solve manufacturing system functional objectives, where consumers are weighted by triangular fuzzy numbers to determine the enterprises. The weights, subjective parts are determined by the expert scoring method, the objective parts are determined by the entropy method with the competitive advantage of determining. Based on the integration of three methods and comprehensive weight, we provide some suggestions for the manufacturing system. This paper provides the numerical example analysis to illustrate the feasibility of this method.

  9. Non-invasive system for monitoring of the manufacturing equipment

    NASA Astrophysics Data System (ADS)

    Mazăre, A. G.; Belu, N.; Ionescu, L. M.; Rachieru, N.; Misztal, A.

    2017-08-01

    The automotive industry is one of the most important industries in the world that concerns the economy and the world culture. High demand has resulted in increasing of the pressure on the production lines. In conclusion, it is required more careful in monitoring of the production equipment not only for maintenance but also for staff safety and to increase the quality of production. In this paper, we propose a solution for non-invasive monitoring of the industrial equipment operation by measuring the current consumption on energy supply lines. Thus, it is determined the utilization schedule of the equipment and operation mode. Based on these measurements, it’s built an activity report for that equipment, available to the quality management and maintenance team. The solution consists of the current measuring equipment, with self-harvesting capabilities and radio transceiver, and an embedded system which run a server. The current measuring equipment will transmit data about consumption of each energy supply network line where is placed the industrial equipment. So, we have an internal measuring radio network. The embedded system will collect data for the equipment and put in a local data base and it will provide via an intranet application. The entire system not requires any supplementary energy supply and interventions in the factory infrastructure. It is experimented in a company from the automotive industries.

  10. Approaches to Quality Risk Management When Using Single-Use Systems in the Manufacture of Biologics.

    PubMed

    Ishii-Watabe, Akiko; Hirose, Akihiko; Katori, Noriko; Hashii, Norikata; Arai, Susumu; Awatsu, Hirotoshi; Eiza, Akira; Hara, Yoshiaki; Hattori, Hideshi; Inoue, Tomomi; Isono, Tetsuya; Iwakura, Masahiro; Kajihara, Daisuke; Kasahara, Nobuo; Matsuda, Hiroyuki; Murakami, Sei; Nakagawa, Taishiro; Okumura, Takehiro; Omasa, Takeshi; Takuma, Shinya; Terashima, Iyo; Tsukahara, Masayoshi; Tsutsui, Maiko; Yano, Takahiro; Kawasaki, Nana

    2015-10-01

    Biologics manufacturing technology has made great progress in the last decade. One of the most promising new technologies is the single-use system, which has improved the efficiency of biologics manufacturing processes. To ensure safety of biologics when employing such single-use systems in the manufacturing process, various issues need to be considered including possible extractables/leachables and particles arising from the components used in single-use systems. Japanese pharmaceutical manufacturers, together with single-use suppliers, members of the academia and regulatory authorities have discussed the risks of using single-use systems and established control strategies for the quality assurance of biologics. In this study, we describe approaches for quality risk management when employing single-use systems in the manufacturing of biologics. We consider the potential impact of impurities related to single-use components on drug safety and the potential impact of the single-use system on other critical quality attributes as well as the stable supply of biologics. We also suggest a risk-mitigating strategy combining multiple control methods which includes the selection of appropriate single-use components, their inspections upon receipt and before releasing for use and qualification of single-use systems. Communication between suppliers of single-use systems and the users, as well as change controls in the facilities both of suppliers and users, are also important in risk-mitigating strategies. Implementing these control strategies can mitigate the risks attributed to the use of single-use systems. This study will be useful in promoting the development of biologics as well as in ensuring their safety, quality and stable supply.

  11. On-line scheduling of Automatics and flexible Manufacturing System using SARSA technique

    NASA Astrophysics Data System (ADS)

    Aissani, N.; Beldjilali, B.

    2008-06-01

    In this paper context, we will show what will be the best organization of decision entities in flexible manufacturing system, but also show our approach steps to achieve a manufacturing control system which is more reliable insofar as it has responding to queries in online. With this intention, we use a multi-agent system of which the decisions taken by the system are the result of those agents group work, these agents ensure in the same time manufacturing scheduling solution and a continuously improvement of their quality thanks to the reinforcement learning technique and particularly SARSA algorithm which was introduced to them. This technique of learning makes it possible the agents to be adaptive and to learn the best behavior in their various roles (answer the requests, self-organization, plan…) without attenuating the system on-line. A computer implementation and experimentation of this model are provided in this paper to demonstrate the contribution of our approach compared to a famous metaheuristic: tabu search, widely used for scheduling in complex manufacturing systems.

  12. Knowledge network model of the energy consumption in discrete manufacturing system

    NASA Astrophysics Data System (ADS)

    Xu, Binzi; Wang, Yan; Ji, Zhicheng

    2017-07-01

    Discrete manufacturing system generates a large amount of data and information because of the development of information technology. Hence, a management mechanism is urgently required. In order to incorporate knowledge generated from manufacturing data and production experience, a knowledge network model of the energy consumption in the discrete manufacturing system was put forward based on knowledge network theory and multi-granularity modular ontology technology. This model could provide a standard representation for concepts, terms and their relationships, which could be understood by both human and computer. Besides, the formal description of energy consumption knowledge elements (ECKEs) in the knowledge network was also given. Finally, an application example was used to verify the feasibility of the proposed method.

  13. Data driven CAN node reliability assessment for manufacturing system

    NASA Astrophysics Data System (ADS)

    Zhang, Leiming; Yuan, Yong; Lei, Yong

    2017-01-01

    The reliability of the Controller Area Network(CAN) is critical to the performance and safety of the system. However, direct bus-off time assessment tools are lacking in practice due to inaccessibility of the node information and the complexity of the node interactions upon errors. In order to measure the mean time to bus-off(MTTB) of all the nodes, a novel data driven node bus-off time assessment method for CAN network is proposed by directly using network error information. First, the corresponding network error event sequence for each node is constructed using multiple-layer network error information. Then, the generalized zero inflated Poisson process(GZIP) model is established for each node based on the error event sequence. Finally, the stochastic model is constructed to predict the MTTB of the node. The accelerated case studies with different error injection rates are conducted on a laboratory network to demonstrate the proposed method, where the network errors are generated by a computer controlled error injection system. Experiment results show that the MTTB of nodes predicted by the proposed method agree well with observations in the case studies. The proposed data driven node time to bus-off assessment method for CAN networks can successfully predict the MTTB of nodes by directly using network error event data.

  14. FastCam optomechanical system design and manufacture

    NASA Astrophysics Data System (ADS)

    Murga, Gaizka; Sanquirce, Rubén; Campo, Ramón; Oscoz, Alex; López, Roberto; Rebolo, Rafael

    2010-07-01

    FastCam is an instrument jointly developed by the Instituto de Astrofísica de Canarias (IAC) and the Universidad Politécnica de Cartagena (UPCT), designed to obtain high spatial resolution images in the optical wavelength range from ground-based telescopes (http://www.iac.es/proyecto/fastcam and http://www.iac.es/telescopes/Manuales/manualfastcam.pdf). The instrument is equipped with a very low noise and very fast readout speed EMCCD camera which provides short exposure images to an FPGA-based processor which performs the selection, recenterg and combination of images in real-time (applying Lucky Imaging techniques) to provide diffraction limited resolution images in 1-4 m class telescopes from 500 to 1100 nm. IDOM has contributed to this new state-of-the-art instrument with the design of an optomechanical system conceived to maximize the image scale stability of the system for astrometry. The combination of aluminum plates, carbon fiber (CFRP) rods and stainless steel mounts in the optical bench defines an athermalized and stiff design to meet the requirements of thermal and mechanical stability. This work has been done with the support of the Aerospace Subprogramme of the Spanish Centre for the Development of Industrial Technology (CDTI) and the INTEK programme of the Basque Development Agency (SPRI).

  15. MAPPER: progress toward a high-volume manufacturing system

    NASA Astrophysics Data System (ADS)

    de Boer, G.; Dansberg, M. P.; Jager, R.; Peijster, J. J. M.; Slot, E.; Steenbrink, S. W. H. K.; Wieland, M. J.

    2013-03-01

    MAPPER Lithography is developing a maskless lithography technology based on massively-parallel electron-beam writing with high speed optical data transport for switching the electron beams. In this way optical columns can be made with a throughput of 10 wafers per hour. By clustering several of these systems together high throughputs can be realized in a small footprint. This enables a highly cost-competitive solution for either direct patterning or complementary patterning approach, [1, 2]. For a 10 wph throughput per unit MAPPER will use 13,260 parallel electron beams, delivering 170 μA to the wafer. To realize this large current at the wafer MAPPER uses its patterned beam approach where each beam consists of 49 subbeams [3]. MAPPER is currently realizing its MATRIX platform. This system is one unit in the cluster depicted above and will have a capability of 10 wph (containing the patterned beams approach) and have full overlay capability. One 10 wph unit will have a footprint of 1.1 m x 1.65m. This paper will provide an overview of the development status of this MATRIX platform.

  16. The introduction of heat recoverable couplings to ship repair and maintenance

    SciTech Connect

    Liberatore, D.J.; Backerville, J.E.

    1982-12-01

    Although Heat Recoverable Couplings (HRCs), used to join pipe, may be labeled innovative ''state-of-the-art'' technology for U.S. Naval Shipyards, they have been in use in foreign ships and high technology industries for over a decade. HRCs provide a permanent leak-proof pipe joint in specified applications without the use of high temperature and the inherent hazards of an open flame. Manufactured from NITINOL, a nickel-titanium alloy developed by the U.S. Navy, the couplings exhibit a ''shape memory'' characteristic. That is, they return (shrink) to a specified shape (pipe diameter) thus forming a mechanical seal when the expanded coupling is removed from a cryogenic environment and warmed above approximately-130/sup 0/C. This paper provides background information into the development of NITINOL, technical explanation of shape memory metallurgy, and a summary of results, with specific examples, describing the trial use of HRCs at Pearl Harbor and Norfolk Naval Shipyards. Limited return cost data and recommendations for future use are presented. Then, using the HRC Program as a basis, the Authors discuss the conservative nature of the ship repair and maintenance environment. This environment, in the Authors' opinion, couples with complex contractual constraints and requirements which serve to restrict the introduction of new ideas. An analogy is made to Russian tenacity of recent years which promotes ''exploring and doing'' while we in the U.S. Navy are frequently content to study.

  17. Review of Polyimides Used in the Manufacturing of Micro Systems

    NASA Technical Reports Server (NTRS)

    Wilson, William C.; Atkinson, Gary M.

    2007-01-01

    Since their invention, polyimides have found numerous uses in MicroElectroMechanical Systems (MEMS) technology. Polyimides can act as photoresist, sacrificial layers, structural layers, and even as a replacement for silicon as the substrate during MEMS fabrication. They enable fabrication of both low and high aspect ratio devices. Polyimides have been used to fabricate expendable molds and reusable flexible molds. Development of a variety of devices that employ polyimides for sensor applications has occurred. Micro-robotic actuator applications include hinges, thermal actuators and residual stress actuators. Currently, polyimides are being used to create new sensors and devices for aerospace applications. This paper presents a review of some of the many uses of polyimides in the development of MEMS devices, including a new polyimide based MEMS fabrication process.

  18. Development of space manufacturing systems concepts utilizing lunar resources

    NASA Technical Reports Server (NTRS)

    Bock, E. H.

    1979-01-01

    Results of a NASA sponsored study to evaluate the merits of constructing solar power satellites using lunar and terrestrial resources are reviewed. Three representative lunar resources utilization (LRU) concepts were developed and compared with a previously designed earth baseline concept, and major system hardware elements as well as personnel requirements were defined. LRU for space construction was shown to be competitive with earth baseline approach for a program requiring 10 to the 5th metric tons per year of completed satellites. Results also indicated that LRU can reduce earth launched cargo requirements to less than 10% of that needed to build satellites exclusively from earth materials, with a significant percentage of the reduction due to the use of liquid oxygen derived from lunar soil. A concept using the mass driver to catapult lunar material into space was found to be superior to the other LRU logistics techniques investigated.

  19. Scalable Manufacturing of Solderable and Stretchable Physiologic Sensing Systems.

    PubMed

    Kim, Yun-Soung; Lu, Jesse; Shih, Benjamin; Gharibans, Armen; Zou, Zhanan; Matsuno, Kristen; Aguilera, Roman; Han, Yoonjae; Meek, Ann; Xiao, Jianliang; Tolley, Michael T; Coleman, Todd P

    2017-08-24

    Methods for microfabrication of solderable and stretchable sensing systems (S4s) and a scaled production of adhesive-integrated active S4s for health monitoring are presented. S4s' excellent solderability is achieved by the sputter-deposited nickel-vanadium and gold pad metal layers and copper interconnection. The donor substrate, which is modified with "PI islands" to become selectively adhesive for the S4s, allows the heterogeneous devices to be integrated with large-area adhesives for packaging. The feasibility for S4-based health monitoring is demonstrated by developing an S4 integrated with a strain gauge and an onboard optical indication circuit. Owing to S4s' compatibility with the standard printed circuit board assembly processes, a variety of commercially available surface mount chip components, such as the wafer level chip scale packages, chip resistors, and light-emitting diodes, can be reflow-soldered onto S4s without modifications, demonstrating the versatile and modular nature of S4s. Tegaderm-integrated S4 respiration sensors are tested for robustness for cyclic deformation, maximum stretchability, durability, and biocompatibility for multiday wear time. The results of the tests and demonstration of the respiration sensing indicate that the adhesive-integrated S4s can provide end users a way for unobtrusive health monitoring. © 2017 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

  20. Human factoring the procedures element in a complex manufacturing system

    SciTech Connect

    Caccamise, D.J.; Mecherikoff, M.

    1993-06-01

    As a result of Human Factors evaluations of procedures associated with incidents at Rocky Flats Plant (RFP) it was determined that the existing procedure format created significant opportunities for confusion in their attempt to convey information about a work process. For instance, there was no mechanism to clearly identify the participants and their roles during the instructions portion of the procedure. In addition, procedure authors frequently used complex logic to convey a series of contingent actions within steps. It was also difficult to discern the actual procedure steps from other types of information in the procedure. These and other inadequacies prompted the Human Factors Engineering (HFE) department to propose solutions to these problems that followed well-researched principles of cognitive psychology, dealing with how humans process information. Format and style contribute to procedure usability, and therefore to safety and efficiency in operations governed by the procedures. Since it was difficult to tie specific performance failures to specific format and style characteristics and thereby dearly define costs and benefits, it was difficult on that basis to sell the idea that changes in procedure format and style were really necessary to improve safety and efficiency. In addition, we found that the socio-political systems governing this process, particularly at the subprocess interface level, were not functioning efficiently. Both the technological aspects of the process and the socio-political aspects were contributing to waste and considerable re-work. Fixing the customer feedback loop to the process owners not only minimized re-work and waste, but also provided the data to persuade subprocess owners to make the necessary changes that heretofore were being met with great resistance.

  1. Desktop Manufacturing Technologies.

    ERIC Educational Resources Information Center

    Snyder, Mark

    1991-01-01

    Desktop manufacturing is the use of data from a computer-assisted design system to construct actual models of an object. Emerging processes are stereolithography, laser sintering, ballistic particle manufacturing, laminated object manufacturing, and photochemical machining. (SK)

  2. Desktop Manufacturing Technologies.

    ERIC Educational Resources Information Center

    Snyder, Mark

    1991-01-01

    Desktop manufacturing is the use of data from a computer-assisted design system to construct actual models of an object. Emerging processes are stereolithography, laser sintering, ballistic particle manufacturing, laminated object manufacturing, and photochemical machining. (SK)

  3. Materials, Processes and Manufacturing in Ares 1 Upper Stage: Integration with Systems Design and Development

    NASA Technical Reports Server (NTRS)

    Bhat, Biliyar N.

    2008-01-01

    Ares I Crew Launch Vehicle Upper Stage is designed and developed based on sound systems engineering principles. Systems Engineering starts with Concept of Operations and Mission requirements, which in turn determine the launch system architecture and its performance requirements. The Ares I-Upper Stage is designed and developed to meet these requirements. Designers depend on the support from materials, processes and manufacturing during the design, development and verification of subsystems and components. The requirements relative to reliability, safety, operability and availability are also dependent on materials availability, characterization, process maturation and vendor support. This paper discusses the roles and responsibilities of materials and manufacturing engineering during the various phases of Ares IUS development, including design and analysis, hardware development, test and verification. Emphasis is placed how materials, processes and manufacturing support is integrated over the Upper Stage Project, both horizontally and vertically. In addition, the paper describes the approach used to ensure compliance with materials, processes, and manufacturing requirements during the project cycle, with focus on hardware systems design and development.

  4. Manufacturing injection-moleded Fresnel lens parquets for point-focus concentrating photovoltaic systems

    SciTech Connect

    Peters, E.M.; Masso, J.D.

    1995-10-01

    This project involved the manufacturing of curved-faceted, injection-molded, four-element Fresnel lens parquets for concentrating photovoltaic arrays. Previous efforts showed that high-efficiency (greater than 82%) Fresnel concentrators could be injection molded. This report encompasses the mold design, molding, and physical testing of a four-lens parquet for a solar photovoltaic concentrator system.

  5. Toxic Substances Registry System: Index of Material Safety Data Sheets. Volume 1; Manufacturer

    NASA Technical Reports Server (NTRS)

    1998-01-01

    The April 1998 revision of the Index of Materials Safety Data Sheets (MSDS) for the Kennedy Space Center (KSC) Toxic Substances Registry System (TSRS) is presented. The MSDS lists toxic substances by manufacturer, trade name, stock number, and distributor. The index provides information on hazards, use, and chemical composition of materials stored at KSC.

  6. RFID Based e-quality tracking in service-oriented manufacturing execution system

    NASA Astrophysics Data System (ADS)

    Fu, Yingbin; Jiang, Pingyu

    2012-09-01

    The method of acquiring the real-time data has influenced the implementation of the manufacturing execution system (MES). Accompanied with turning the MES into service-oriented manufacturing execution system (so-MES), real-time e-quality tracking (e-QT), in which real-time data are computed, has played more and more important roles in manufacturing. This paper presents an e-QT model through the study of real-time status data tracking and quality data collecting. An implementing architecture of the e-QT model is constructed on the basis of radio frequency identification devices (RFID) data-tracking network. In order to develop the e-QT system, some key enabling technologies, such as configuration, data collection, and data processing, etc, are studied. The relation schema between hardware is built for the RFID data-tracking network based on the configuration technique. Real-time data are sampled by using data collecting technique. Furthermore, real-time status and quality data in a shop-floor can be acquired in terms of using the real-time data computing method. Finally, a prototype system is developed and a running example is given so as to verify the feasibility of methods proposed in this paper. The proposed research provides effective e-quality tracking theoretical foundation through the use of RFID technology for the discrete manufacturing.

  7. Development of STEP-NC Adaptor for Advanced Web Manufacturing System

    NASA Astrophysics Data System (ADS)

    Ajay Konapala, Mr.; Koona, Ramji, Dr.

    2017-08-01

    Information systems play a key role in the modern era of Information Technology. Rapid developments in IT & global competition calls for many changes in basic CAD/CAM/CAPP/CNC manufacturing chain of operations. ‘STEP-NC’ an enhancement to STEP for operating CNC machines, creating new opportunities for collaborative, concurrent, adaptive works across the manufacturing chain of operations. Schemas and data models defined by ISO14649 in liaison with ISO10303 standards made STEP-NC file rich with feature based, rather than mere point to point information of G/M Code format. But one needs to have a suitable information system to understand and modify these files. Various STEP-NC information systems are reviewed to understand the suitability of STEP-NC for web manufacturing. Present work also deals with the development of an adaptor which imports STEP-NC file, organizes its information, allowing modifications to entity values and finally generates a new STEP-NC file to export. The system is designed and developed to work on web to avail additional benefits through the web and also to be part of a proposed ‘Web based STEP-NC manufacturing platform’ which is under development and explained as future scope.

  8. A Transportation Model for a Space Colonization and Manufacturing System: A Q-GERT Simulation.

    DTIC Science & Technology

    1982-12-01

    RAD-RI247685 A TRANSPORTATION MODEL OR A SPACE COLONIZATION AND1/ MANUFACTURING SYSTEM:..U) AIR FORCE INST OF TECH NRIGHT-PATTERSON AFB OH SCHOOL OF...it$ ""distribution is unlimitd- L CTF r DEPARTMENT OF THE AIR FORCE FEB 22 3 C.. AIR UNIVERSITY (ATC) • AIR FORCE INSTITUTE OF TECHNOLOG L&J Wright...Patterson Air Force Base, Ohio _ rig 2Z. 1" 7 AF IT/GSO/OS/82D-6 A TRANSPORTATION MODEL F AR SPACE . I a, cND MANUFACTURING SY-TEM: A 0--CtERT

  9. Integrated CAD/CAM/CNC system based on STEP-NC and intelligent manufacturing

    NASA Astrophysics Data System (ADS)

    Du, Juan; Tian, Xitian; Zhang, Zhenming; Xu, Jianxin; Zhu, Mingquan

    2005-12-01

    In order to realize bi-direction exchange of information and knowledge sharing between CAD/CAM systems and CNC machines, a method of information integration was proposed based on process data model and STEP-NC neutral file. A frame of integrated CAD/CAM/CNC systems was established, and the key integration techniques including process data modeling based on XML form and automatic feature recognition were studied. Since the STEP-NC based CNC (STEP- CNC) system can undertake various intelligent functions that cannot be performed by the conventional CNC based on ISO 6983, the intelligent manufacturing functions of STEP- CNC system was also discussed. The presented methodology combining with the modern net and communication technologies provides an effective means for developing intelligent, integrated manufacturing systems for the 21 century.

  10. Metal and Glass Manufactures Reduce Costs by Increasing Energy Efficiency in Process Heating Systems

    SciTech Connect

    2004-05-01

    Process heating plays a key role in producing steel, aluminum, and glass and in manufacturing products made from these materials. Faced with regulatory and competitive pressures to control emissions and reduce operating costs, metal and glass manufacturers are considering a variety of options for reducing overall energy consumption. As 38% of the energy used in U.S. industrial plants is consumed for process heating applications, metal and glass manufacturers are discovering that process heating technologies provide significant opportunities for improving industrial productivity, energy efficiency, and global competitiveness. This fact sheet is the first in a series to describe such opportunities that can be realized in industrial systems by conducting plant-wide assessments (PWA).

  11. Research and exploitation of CNC laser manufacturing online monitoring system based on OpenGL

    NASA Astrophysics Data System (ADS)

    Wang, Gang; Hu, Shengsun; Wang, Mingjian; Ding, Wei; Zhao, Jie

    2010-12-01

    CNC manufacturing online monitoring technology is a significant method to improve the processing quality and achieve an important part of intelligent processing. Based on OpenGL 3D graphics technology, a Computer Numerical Control (CNC ) Laser Manufacturing 3D model is established; based on the model and the powerful ability of OpenGL, a CNC manufacturing on-line monitoring system is developed so as to achieve the ability of CNC remote real-time online monitoring in different working locations. Remote real-time online monitoring of different position of the CNC is realized. The online monitoring scope of the CNC is enlarged, with more flexibility to meet the demands of practical application, meanwhile the cost of hardware investment is greatly reduced.

  12. Part A - Advanced turbine systems. Part B - Materials/manufacturing element of the Advanced Turbine Systems Program

    SciTech Connect

    Karnitz, M.A.

    1996-06-01

    The DOE Offices of Fossil Energy and Energy Efficiency and Renewable Energy have initiated a program to develop advanced turbine systems for power generation. The objective of the Advanced Turbine Systems (ATS) Program is to develop ultra-high efficiency, environmentally superior, and cost competitive gas turbine systems for utility and industrial applications. One of the supporting elements of the ATS Program is the Materials/Manufacturing Technologies Task. The objective of this element is to address the critical materials and manufacturing issues for both industrial and utility gas turbines.

  13. Sustainable design and manufacturing of multifunctional polymer nanocomposite coatings: A multiscale systems approach

    NASA Astrophysics Data System (ADS)

    Xiao, Jie

    Polymer nanocomposites have a great potential to be a dominant coating material in a wide range of applications in the automotive, aerospace, ship-making, construction, and pharmaceutical industries. However, how to realize design sustainability of this type of nanostructured materials and how to ensure the true optimality of the product quality and process performance in coating manufacturing remain as a mountaintop area. The major challenges arise from the intrinsic multiscale nature of the material-process-product system and the need to manipulate the high levels of complexity and uncertainty in design and manufacturing processes. This research centers on the development of a comprehensive multiscale computational methodology and a computer-aided tool set that can facilitate multifunctional nanocoating design and application from novel function envisioning and idea refinement, to knowledge discovery and design solution derivation, and further to performance testing in industrial applications and life cycle analysis. The principal idea is to achieve exceptional system performance through concurrent characterization and optimization of materials, product and associated manufacturing processes covering a wide range of length and time scales. Multiscale modeling and simulation techniques ranging from microscopic molecular modeling to classical continuum modeling are seamlessly coupled. The tight integration of different methods and theories at individual scales allows the prediction of macroscopic coating performance from the fundamental molecular behavior. Goal-oriented design is also pursued by integrating additional methods for bio-inspired dynamic optimization and computational task management that can be implemented in a hierarchical computing architecture. Furthermore, multiscale systems methodologies are developed to achieve the best possible material application towards sustainable manufacturing. Automotive coating manufacturing, that involves paint spay and

  14. Improving Energy Efficiency in Pharmaceutical ManufacturingOperations -- Part I: Motors, Drives and Compressed Air Systems

    SciTech Connect

    Galitsky, Christina; Chang, Sheng-chien; Worrell, Ernst; Masanet,Eric

    2006-04-01

    In Part I of this two-part series, we focus on efficient use of motors, drives and pumps, both for process equipment and compressed air systems. Pharmaceutical manufacturing plants in the U.S. spend nearly $1 billion each year for the fuel and electricity they need to keep their facilities running (Figure 1, below). That total that can increase dramatically when fuel supplies tighten and oil prices rise, as they did last year. Improving energy efficiency should be a strategic goal for any plant manager or manufacturing professional working in the drug industry today. Not only can energy efficiency reduce overall manufacturing costs, it usually reduces environmental emissions, establishing a strong foundation for a corporate greenhouse-gas-management program. For most pharmaceutical manufacturing plants, Heating, Ventilation and Air Conditioning (HVAC) is typically the largest consumer of energy, as shown in Table 1 below. This two-part series will examine energy use within pharmaceutical facilities, summarize best practices and examine potential savings and return on investment. In this first article, we will focus on efficient use of motors, drives and pumps, both for process equipment and compressed air systems. Part 2, to be published in May, will focus on overall HVAC systems, building management and boilers.

  15. A Multi-Agent Approach to the Simulation of Robotized Manufacturing Systems

    NASA Astrophysics Data System (ADS)

    Foit, K.; Gwiazda, A.; Banaś, W.

    2016-08-01

    The recent years of eventful industry development, brought many competing products, addressed to the same market segment. The shortening of a development cycle became a necessity if the company would like to be competitive. Because of switching to the Intelligent Manufacturing model the industry search for new scheduling algorithms, while the traditional ones do not meet the current requirements. The agent-based approach has been considered by many researchers as an important way of evolution of modern manufacturing systems. Due to the properties of the multi-agent systems, this methodology is very helpful during creation of the model of production system, allowing depicting both processing and informational part. The complexity of such approach makes the analysis impossible without the computer assistance. Computer simulation still uses a mathematical model to recreate a real situation, but nowadays the 2D or 3D virtual environments or even virtual reality have been used for realistic illustration of the considered systems. This paper will focus on robotized manufacturing system and will present the one of possible approaches to the simulation of such systems. The selection of multi-agent approach is motivated by the flexibility of this solution that offers the modularity, robustness and autonomy.

  16. Human-directed local autonomy for motion guidance and coordination in an intelligent manufacturing system

    NASA Astrophysics Data System (ADS)

    Alford, W. A.; Kawamura, Kazuhiko; Wilkes, Don M.

    1997-12-01

    This paper discusses the problem of integrating human intelligence and skills into an intelligent manufacturing system. Our center has jointed the Holonic Manufacturing Systems (HMS) Project, an international consortium dedicated to developing holonic systems technologies. One of our contributions to this effort is in Work Package 6: flexible human integration. This paper focuses on one activity, namely, human integration into motion guidance and coordination. Much research on intelligent systems focuses on creating totally autonomous agents. At the Center for Intelligent Systems (CIS), we design robots that interact directly with a human user. We focus on using the natural intelligence of the user to simplify the design of a robotic system. The problem is finding ways for the user to interact with the robot that are efficient and comfortable for the user. Manufacturing applications impose the additional constraint that the manufacturing process should not be disturbed; that is, frequent interacting with the user could degrade real-time performance. Our research in human-robot interaction is based on a concept called human directed local autonomy (HuDL). Under this paradigm, the intelligent agent selects and executes a behavior or skill, based upon directions from a human user. The user interacts with the robot via speech, gestures, or other media. Our control software is based on the intelligent machine architecture (IMA), an object-oriented architecture which facilitates cooperation and communication among intelligent agents. In this paper we describe our research testbed, a dual-arm humanoid robot and human user, and the use of this testbed for a human directed sorting task. We also discuss some proposed experiments for evaluating the integration of the human into the robot system. At the time of this writing, the experiments have not been completed.

  17. Technically recoverable Devonian shale gas in West Virginia

    SciTech Connect

    Kuuskraa, V.A.; Wicks, D.E.

    1984-12-01

    This report evaluates the natural gas potential of the Devonian Age shales of West Virginia. For this, the study: (1) compiles the latest geological and reservoir data to establish the gas in-place; (2) analyzes and models the dominant gas production mechanisms; and (3) examines alternative well stimulation and production strategies for most efficiently recovering the in-place gas. The major findings of the study include the following: (1) The technically recoverable gas from Devonian shale (Huron, Rhinestreet, and Marcellus intervals) in West Virginia is estimated to range from 11 to 44 trillion cubic feet. (2) The Devonian shales in this state entail great geological diversity; the highly fractured, permeable shales in the southwest respond well to traditional development practices while the deep, tight shales in the eastern and northern parts of the state will require new, larger scale well stimulation technology. (3) Beyond the currently developed Huron and Rhinestreet shale intervals, the Marcellus shale offers a third attractive gas zone, particularly in the north central portion of the state. 21 references, 53 figures, 27 tables.

  18. Stochastic extension of cellular manufacturing systems: a queuing-based analysis

    NASA Astrophysics Data System (ADS)

    Fardis, Fatemeh; Zandi, Afagh; Ghezavati, Vahidreza

    2013-07-01

    Clustering parts and machines into part families and machine cells is a major decision in the design of cellular manufacturing systems which is defined as cell formation. This paper presents a non-linear mixed integer programming model to design cellular manufacturing systems which assumes that the arrival rate of parts into cells and machine service rate are stochastic parameters and described by exponential distribution. Uncertain situations may create a queue behind each machine; therefore, we will consider the average waiting time of parts behind each machine in order to have an efficient system. The objective function will minimize summation of idleness cost of machines, sub-contracting cost for exceptional parts, non-utilizing machine cost, and holding cost of parts in the cells. Finally, the linearized model will be solved by the Cplex solver of GAMS, and sensitivity analysis will be performed to illustrate the effectiveness of the parameters.

  19. Study of locally manufactured motor vehicle batteries in stand alone home photovoltaic systems

    SciTech Connect

    Fernandez, S.

    1999-07-01

    Analysis of voltage, current, specific gravity, and temperature was performed on locally manufactured lead acid batteries operating in stand alone home photovoltaic (SAHPV) systems in the Dominican Republic. While voltage, charge/discharge current, and specific gravity of most batteries were within reasonable limits, there were indications of batteries spending an excessive time discharged and some incidents of overcharge. During charging above 1 amp, ambient temperatures were 6 to 13 C above the optimal operating temperature (25 C) and battery temperatures were 9 to 20 C above 25 C. Examination of worn out batteries from these SAHPV systems revealed that the majority had deteriorated positive plates and/or sulfation, while a smaller number showed signs of spalling. High temperature was determined to be a significant factor contributing to the premature failure of locally manufactured lead acid batteries operating in these systems.

  20. Proceedings of the IMOG (Interagency Manufacturing Operations Group) Numerical Systems Group. 62nd Meeting

    SciTech Connect

    Maes, G.J.

    1993-10-01

    This document contains the proceedings of the 62nd Interagency Manufacturing Operations Group (IMOG) Numerical Systems Group. Included are the minutes of the 61st meeting and the agenda for the 62nd meeting. Presentations at the meeting are provided in the appendices to this document. Presentations were: 1992 NSG Annual Report to IMOG Steering Committee; Charter for the IMOG Numerical Systems Group; Y-12 Coordinate Measuring Machine Training Project; IBH NC Controller; Automatically Programmed Metrology Update; Certification of Anvil-5000 for Production Use at the Y-12 Plant; Accord Project; Sandia National Laboratories {open_quotes}Accord{close_quotes}; Demo/Anvil Tool Path Generation 5-Axis; Demo/Video Machine/Robot Animation Dynamics; Demo/Certification of Anvil Tool Path Generation; Tour of the M-60 Inspection Machine; Distributed Numerical Control Certification; Spline Usage Method; Y-12 NC Engineering Status; and Y-12 Manufacturing CAD Systems.

  1. Applications of Evolutionary Technology to Manufacturing and Logistics Systems : State-of-the Art Survey

    NASA Astrophysics Data System (ADS)

    Gen, Mitsuo; Lin, Lin

    Many combinatorial optimization problems from industrial engineering and operations research in real-world are very complex in nature and quite hard to solve them by conventional techniques. Since the 1960s, there has been an increasing interest in imitating living beings to solve such kinds of hard combinatorial optimization problems. Simulating the natural evolutionary process of human beings results in stochastic optimization techniques called evolutionary algorithms (EAs), which can often outperform conventional optimization methods when applied to difficult real-world problems. In this survey paper, we provide a comprehensive survey of the current state-of-the-art in the use of EA in manufacturing and logistics systems. In order to demonstrate the EAs which are powerful and broadly applicable stochastic search and optimization techniques, we deal with the following engineering design problems: transportation planning models, layout design models and two-stage logistics models in logistics systems; job-shop scheduling, resource constrained project scheduling in manufacturing system.

  2. Airborne Windshear Detection and Warning Systems. Fifth and Final Combined Manufacturers' and Technologists' Conference, part 1

    NASA Technical Reports Server (NTRS)

    Delnore, Victor E. (Compiler)

    1994-01-01

    The Fifth (and Final) Combined Manufacturers' and Technologists' Airborne Windshear Review Meeting was hosted jointly by the NASA Langley Research Center (LaRC) and the Federal Aviation Administration (FAA) in Hampton, Virginia, on September 28-30, 1993. The purpose of the meeting was to report on the highly successful windshear experiments conducted by government, academic institutions, and industry; to transfer the results to regulators, manufacturers, and users; and to set initiatives for future aeronautics technology research. The formal sessions covered recent developments in windshear flight testing; windshear modeling, flight management, and ground-based systems; airborne windshear detection systems; certification and regulatory issues; development and applications of sensors for wake vortex detection; and synthetic and enhanced vision systems.

  3. Airborne Windshear Detection and Warning Systems. Fifth and Final Combined Manufacturers' and Technologists' Conference, part 2

    NASA Technical Reports Server (NTRS)

    Delnore, Victor E. (Compiler)

    1994-01-01

    The Fifth Combined Manufacturers' and Technologists' Airborne Windshear Review Meeting was hosted by the NASA Langley Research Center and the Federal Aviation Administration in Hampton, Virginia, on September 28-30, 1993. The purpose was to report on the highly successful windshear experiments conducted by government, academic institutions, and industry; to transfer the results to regulators, manufacturers, and users; and to set initiatives for future aeronautics technology research. The formal sessions covered recent developments in windshear flight testing, windshear modeling, flight management, and ground-based systems, airborne windshear detection systems, certification and regulatory issues, and development and applications of sensors for wake vortices and for synthetic and enhanced vision systems. This report was compiled to record and make available the technology updates and materials from the conference.

  4. Proposal of a Methodology for Implementing a Service-Oriented Architecture in Distributed Manufacturing Systems

    NASA Astrophysics Data System (ADS)

    Medina, I.; Garcia-Dominguez, A.; Aguayo, F.; Sevilla, L.; Marcos, M.

    2009-11-01

    As envisioned by Intelligent Manufacturing Systems (IMS), Next Generation Manufacturing Systems (NGMS) will satisfy the needs of an increasingly fast-paced and demanding market by dynamically integrating systems from inside and outside the manufacturing firm itself into a so-called extended enterprise. However, organizing these systems to ensure the maximum flexibility and interoperability with those from other organizations is difficult. Additionally, a defect in the system would have a great impact: it would affect not only its owner, but also its partners. For these reasons, we argue that a service-oriented architecture (SOA) would be a good candidate. It should be designed following a methodology where services play a central role, instead of being an implementation detail. In order for the architecture to be reliable enough as a whole, the methodology will need to help find errors before they arise in a production environment. In this paper we propose using SOA-specific testing techniques, compare some of the existing methodologies and outline several extensions upon one of them to integrate testing techniques.

  5. Modification Of The Manufacturing Process Of A Composite Structure- From System Needs To Elementary Tests

    NASA Astrophysics Data System (ADS)

    Touzard, Jerome; Veilleraud, Frederic; Collias, Michael

    2012-07-01

    The SYLDA5 structure (SYstème de Lancement Double Ariane 5 - Ariane 5 dual launch system) is a lightweight carbon composite structure designed and manufactured by Astrium Space Transportation at Les Mureaux premises. In order to improve the manufacturing process of t he SYLDA5, a proposal was made by SYLDA5 technical team to change the manufacturing process of the composite sandwich parts. The SYLDA5 is however one of the main contributors in the dynamic behaviour of the upper part of Ariane 5 launcher and plays an important role in the qualification of the launcher. The present paper describes the overall qualification logic retained, from System requirements to material tests and to global System qualification, in a classical V- type design cycle. It demonstrates the necessity to take into account System needs when modifying a part of it, especially when the System is qualified with actual characteristics of t he parts that may not be defined in product’s initial requirements.

  6. Development of the supply chain oriented quality assurance system for aerospace manufacturing SMEs and its implementation perspectives

    NASA Astrophysics Data System (ADS)

    Hussein, Abdullahi; Cheng, Kai

    2016-10-01

    Aerospace manufacturing SMEs are continuously facing the challenge on managing their supply chain and complying with the aerospace manufacturing quality standard requirement due to their lack of resources and the nature of business. In this paper, the ERP system based approach is presented to quality control and assurance work in light of seamless integration of in-process production data and information internally and therefore managing suppliers more effectively and efficiently. The Aerospace Manufacturing Quality Assurance Standard (BS/EN9100) is one of the most recognised and essential protocols for developing the industry-operated-and-driven quality assurance systems. The research investigates using the ERP based system as an enabler to implement BS/EN9100 quality management system at manufacturing SMEs and the associated implementation and application perspectives. An application case study on a manufacturing SME is presented by using the SAP based implementation, which helps further evaluate and validate the approach and application system development.

  7. NEW EMPLOYEE ON THE JOB - LEO C FRANCISCUS MISSIONS ANALYSIS BRANCH WORKING ON RECOVERABLE BOOSTERS

    NASA Technical Reports Server (NTRS)

    1963-01-01

    NEW EMPLOYEE ON THE JOB - LEO C FRANCISCUS MISSIONS ANALYSIS BRANCH WORKING ON RECOVERABLE BOOSTERS - PERFORM MISSION ANALYSIS STUDIES - AT PRESENT TIME STUDYING SUBSONIC AND SUPERSONIC COMBUSTION RAM JET ENGINES - ALSO PERFORMING ANALYTICAL STUDIES

  8. Workshop Report on Additive Manufacturing for Large-Scale Metal Components - Development and Deployment of Metal Big-Area-Additive-Manufacturing (Large-Scale Metals AM) System

    SciTech Connect

    Babu, Sudarsanam Suresh; Love, Lonnie J.; Peter, William H.; Dehoff, Ryan

    2016-05-01

    ) systems development, (iv) material feedstock, (v) process planning, (vi) residual stress & distortion, (vii) post-processing, (viii) qualification of parts, (ix) supply chain and (x) business case. Furthermore, an open innovation network methodology was proposed to accelerate the development and deployment of new large-scale metal additive manufacturing technology with the goal of creating a new generation of high deposition rate equipment, affordable feed stocks, and large metallic components to enhance America’s economic competitiveness.

  9. A novel microgrid demand-side management system for manufacturing facilities

    NASA Astrophysics Data System (ADS)

    Harper, Terance J.

    Thirty-one percent of annual energy consumption in the United States occurs within the industrial sector, where manufacturing processes account for the largest amount of energy consumption and carbon emissions. For this reason, energy efficiency in manufacturing facilities is increasingly important for reducing operating costs and improving profits. Using microgrids to generate local sustainable power should reduce energy consumption from the main utility grid along with energy costs and carbon emissions. Also, microgrids have the potential to serve as reliable energy generators in international locations where the utility grid is often unstable. For this research, a manufacturing process that had approximately 20 kW of peak demand was matched with a solar photovoltaic array that had a peak output of approximately 3 KW. An innovative Demand-Side Management (DSM) strategy was developed to manage the process loads as part of this smart microgrid system. The DSM algorithm managed the intermittent nature of the microgrid and the instantaneous demand of the manufacturing process. The control algorithm required three input signals; one from the microgrid indicating the availability of renewable energy, another from the manufacturing process indicating energy use as a percent of peak production, and historical data for renewable sources and facility demand. Based on these inputs the algorithm had three modes of operation: normal (business as usual), curtailment (shutting off non-critical loads), and energy storage. The results show that a real-time management of a manufacturing process with a microgrid will reduce electrical consumption and peak demand. The renewable energy system for this research was rated to provide up to 13% of the total manufacturing capacity. With actively managing the process loads with the DSM program alone, electrical consumption from the utility grid was reduced by 17% on average. An additional 24% reduction was accomplished when the microgrid

  10. The application of virtual reality systems as a support of digital manufacturing and logistics

    NASA Astrophysics Data System (ADS)

    Golda, G.; Kampa, A.; Paprocka, I.

    2016-08-01

    Modern trends in development of computer aided techniques are heading toward the integration of design competitive products and so-called "digital manufacturing and logistics", supported by computer simulation software. All phases of product lifecycle: starting from design of a new product, through planning and control of manufacturing, assembly, internal logistics and repairs, quality control, distribution to customers and after-sale service, up to its recycling or utilization should be aided and managed by advanced packages of product lifecycle management software. Important problems for providing the efficient flow of materials in supply chain management of whole product lifecycle, using computer simulation will be described on that paper. Authors will pay attention to the processes of acquiring relevant information and correct data, necessary for virtual modeling and computer simulation of integrated manufacturing and logistics systems. The article describes possibilities of use an applications of virtual reality software for modeling and simulation the production and logistics processes in enterprise in different aspects of product lifecycle management. The authors demonstrate effective method of creating computer simulations for digital manufacturing and logistics and show modeled and programmed examples and solutions. They pay attention to development trends and show options of the applications that go beyond enterprise.

  11. A proposal for a drug product Manufacturing Classification System (MCS) for oral solid dosage forms.

    PubMed

    Leane, Michael; Pitt, Kendal; Reynolds, Gavin

    2015-01-01

    This paper proposes the development of a drug product Manufacturing Classification System (MCS) based on processing route. It summarizes conclusions from a dedicated APS conference and subsequent discussion within APS focus groups and the MCS working party. The MCS is intended as a tool for pharmaceutical scientists to rank the feasibility of different processing routes for the manufacture of oral solid dosage forms, based on selected properties of the API and the needs of the formulation. It has many applications in pharmaceutical development, in particular, it will provide a common understanding of risk by defining what the "right particles" are, enable the selection of the best process, and aid subsequent transfer to manufacturing. The ultimate aim is one of prediction of product developability and processability based upon previous experience. This paper is intended to stimulate contribution from a broad range of stakeholders to develop the MCS concept further and apply it to practice. In particular, opinions are sought on what API properties are important when selecting or modifying materials to enable an efficient and robust pharmaceutical manufacturing process. Feedback can be given by replying to our dedicated e-mail address (mcs@apsgb.org); completing the survey on our LinkedIn site; or by attending one of our planned conference roundtable sessions.

  12. DARPA DICE Manufacturing Optimization

    DTIC Science & Technology

    1994-01-01

    product and process domains. The system will support Design for Manufacturing and Assembly ( DFMA ) with a set of tools to model manufacturing processes, and...concurrently in the product and process domains. The system will support DFMA with a set of tools to model manufacturing processes, and manage tradeoffs across... DFMA Design for Manufacturing and Assembly DICE DARPA Initiative In Concurrent Engineering MO Manufacturing Optimization 5 MSD Missile Systems Division

  13. The importance of manufacturing processes and their control for the reliability of CPV systems

    NASA Astrophysics Data System (ADS)

    Gombert, Andreas; Rubio, Francisca

    2013-09-01

    Highly concentrating photovoltaic systems (HCPV) based on III-V multi-junction solar cells entered the PV market recently. Since 2008, HCPV power plants operate in various countries and valuable experiences could be gained. Reliability and durability of CPV power plant components are very much impacting the overall life cycle costs of a CPV power plant. Especially the CPV module is a critical component when considering system life time and overall economics. Soitec's CPV Modules based on Concentrix{trade mark, serif} technology are designed for outstanding robustness and reliability even under harsh environmental conditions. The reliability of a CPV module depends significantly on the manufacturing processes and their control. Therefore it is important to design CPV modules for manufacturability.

  14. Joint conference of iMEC 2015 (2nd International Manufacturing Engineering Conference & APCOMS 2015 (3rd Asia-Pacific Conference on Manufacturing Systems)

    NASA Astrophysics Data System (ADS)

    2016-02-01

    The iMEC 2015 is the second International Manufacturing Engineering Conference organized by the Faculty of Manufacturing, Universiti Malaysia Pahang (UMP), held from 12-14th November 2015 in Kuala Lumpur, Malaysia, with a theme "Materials, Manufacturing and Systems for Tomorrow". For the first time, iMEC is organized together with 3rd Asia- Pacific Conference on Manufacturing System (APCOMS 2015) which owned by Fakulti Teknologi Industri, Institut Teknologi Bandung (ITB), Indonesia. This is an extended collaboration between UMP and ITB to intensify knowledge sharing and experiences between higher learning institutions. This conference (iMEC & APCOMS 2015) is a platform for knowledge exchange and the growth of ideas, particularly in manufacturing engineering. The conference aims to bring researchers, academics, scientists, students, engineers and practitioners from around the world together to present their latest findings, ideas, developments and applications related to manufacturing engineering and other related research areas. With rapid advancements in manufacturing engineering, iMEC is an appropriate medium for the associated community to keep pace with the changes. In 2015, the conference theme is “Materials, Manufacturing and Systems for Tomorrow” which reflects the acceleration of knowledge and technology in global manufacturing. The papers in these proceedings are examples of the work presented at the conference. They represent the tip of the iceberg, as the conference attracted over 200 abstracts from Malaysia, Indonesia, Japan, United Kingdom, Australia, India, Bangladesh, South Africa, Turkey and Morocco and 151 full papers were accepted in these proceedings. The conference was run in four parallel sessions with 160 presenters sharing their latest finding in the areas of manufacturing process, systems, advanced materials and automation. The first keynote presentation was given by Prof. B. S. Murthy (IIT, Madras) on "Nanomaterials with Exceptional

  15. Image portion identification methods, image parsing methods, image parsing systems, and articles of manufacture

    DOEpatents

    Lassahn, Gordon D.; Lancaster, Gregory D.; Apel, William A.; Thompson, Vicki S.

    2013-01-08

    Image portion identification methods, image parsing methods, image parsing systems, and articles of manufacture are described. According to one embodiment, an image portion identification method includes accessing data regarding an image depicting a plurality of biological substrates corresponding to at least one biological sample and indicating presence of at least one biological indicator within the biological sample and, using processing circuitry, automatically identifying a portion of the image depicting one of the biological substrates but not others of the biological substrates.

  16. Applying generalized stochastic Petri nets to manufacturing systems containing nonexponential transition functions

    NASA Technical Reports Server (NTRS)

    Watson, James F., III; Desrochers, Alan A.

    1991-01-01

    Generalized stochastic Petri nets (GSPNs) are applied to flexible manufacturing systems (FMSs). Throughput subnets and s-transitions are presented. Two FMS examples containing nonexponential distributions which were analyzed in previous papers by queuing theory and probability theory, respectively, are treated using GSPNs developed using throughput subnets and s-transitions. The GSPN results agree with the previous results, and developing and analyzing the GSPN models are straightforward and relatively easy compared to other methodologies.

  17. Applying generalized stochastic Petri nets to manufacturing systems containing nonexponential transition functions

    NASA Technical Reports Server (NTRS)

    Watson, James F., III; Desrochers, Alan A.

    1991-01-01

    Generalized stochastic Petri nets (GSPNs) are applied to flexible manufacturing systems (FMSs). Throughput subnets and s-transitions are presented. Two FMS examples containing nonexponential distributions which were analyzed in previous papers by queuing theory and probability theory, respectively, are treated using GSPNs developed using throughput subnets and s-transitions. The GSPN results agree with the previous results, and developing and analyzing the GSPN models are straightforward and relatively easy compared to other methodologies.

  18. Planning and design of a knowledge based system for green manufacturing management

    NASA Astrophysics Data System (ADS)

    Kamal Mohd Nawawi, Mohd; Mohd Zuki Nik Mohamed, Nik; Shariff Adli Aminuddin, Adam

    2013-12-01

    This paper presents a conceptual design approach to the development of a hybrid Knowledge Based (KB) system for Green Manufacturing Management (GMM) at the planning and design stages. The research concentrates on the GMM by using a hybrid KB system, which is a blend of KB system and Gauging Absences of Pre-requisites (GAP). The hybrid KB/GAP system identifies all potentials elements of green manufacturing management issues throughout the development of this system. The KB system used in the planning and design stages analyses the gap between the existing and the benchmark organizations for an effective implementation through the GAP analysis technique. The proposed KBGMM model at the design stage explores two components, namely Competitive Priority and Lean Environment modules. Through the simulated results, the KBGMM System has identified, for each modules and sub-module, the problem categories in a prioritized manner. The System finalized all the Bad Points (BP) that need to be improved to achieve benchmark implementation of GMM at the design stage. The System provides valuable decision making information for the planning and design a GMM in term of business organization.

  19. Performance evaluation of automated manufacturing systems using generalized stochastic Petri Nets. Ph.D. Thesis

    NASA Technical Reports Server (NTRS)

    Al-Jaar, Robert Y.; Desrochers, Alan A.

    1989-01-01

    The main objective of this research is to develop a generic modeling methodology with a flexible and modular framework to aid in the design and performance evaluation of integrated manufacturing systems using a unified model. After a thorough examination of the available modeling methods, the Petri Net approach was adopted. The concurrent and asynchronous nature of manufacturing systems are easily captured by Petri Net models. Three basic modules were developed: machine, buffer, and Decision Making Unit. The machine and buffer modules are used for modeling transfer lines and production networks. The Decision Making Unit models the functions of a computer node in a complex Decision Making Unit Architecture. The underlying model is a Generalized Stochastic Petri Net (GSPN) that can be used for performance evaluation and structural analysis. GSPN's were chosen because they help manage the complexity of modeling large manufacturing systems. There is no need to enumerate all the possible states of the Markov Chain since they are automatically generated from the GSPN model.

  20. Performance evaluation of automated manufacturing systems using generalized stochastic Petri Nets. Ph.D. Thesis

    NASA Technical Reports Server (NTRS)

    Al-Jaar, Robert Y.; Desrochers, Alan A.

    1989-01-01

    The main objective of this research is to develop a generic modeling methodology with a flexible and modular framework to aid in the design and performance evaluation of integrated manufacturing systems using a unified model. After a thorough examination of the available modeling methods, the Petri Net approach was adopted. The concurrent and asynchronous nature of manufacturing systems are easily captured by Petri Net models. Three basic modules were developed: machine, buffer, and Decision Making Unit. The machine and buffer modules are used for modeling transfer lines and production networks. The Decision Making Unit models the functions of a computer node in a complex Decision Making Unit Architecture. The underlying model is a Generalized Stochastic Petri Net (GSPN) that can be used for performance evaluation and structural analysis. GSPN's were chosen because they help manage the complexity of modeling large manufacturing systems. There is no need to enumerate all the possible states of the Markov Chain since they are automatically generated from the GSPN model.

  1. Quantitative texture analysis: robustness of radiomics across two digital mammography manufacturers' systems.

    PubMed

    Mendel, Kayla R; Li, Hui; Lan, Li; Cahill, Cathleen M; Rael, Victoria; Abe, Hiroyuki; Giger, Maryellen L

    2018-01-01

    The robustness of radiomic texture analysis across different manufacturers of mammography imaging systems is investigated. We quantified feature robustness across mammography manufacturers using a dataset of 111 women who underwent consecutive screening mammography on both general electric and Hologic systems. In each mammogram, a square region of interest (ROI) directly behind the nipple was manually selected. Radiomic features describing parenchymal patterns were automatically extracted on each ROI. Feature comparisons were conducted between manufacturers (and breast densities) using newly developed robustness metrics descriptive of correlation, equivalence, and variability. By examining the distribution of these metric values, we propose the following selection criteria to guide feature evaluation in this dataset: (1) [Formula: see text] of feature ratios [Formula: see text], (2) standard deviation of feature ratios [Formula: see text], (3) correlation of features [Formula: see text], and (4) [Formula: see text]. Statistically significant correlation coefficients ranged from 0.13 to 0.68 in comparisons between the two mammographic systems tested. Features describing spatial patterns tended to exhibit high correlation coefficients, while intensity- and directionality-based features had comparatively poor correlation. Our proposed robustness metrics may be used to evaluate other datasets, for which different ranges of metric values may be appropriate.

  2. Using Additive Manufacturing to Print a CubeSat Propulsion System

    NASA Technical Reports Server (NTRS)

    Marshall, William M.; Zemba, Michael; Shemelya, Corey; Wicker, Ryan; Espalin, David; MacDonald, Eric; Keif, Craig; Kwas, Andrew

    2015-01-01

    Small satellites, such as CubeSats, are increasingly being called upon to perform missions traditionally ascribed to larger satellite systems. However, the market of components and hardware for small satellites, particularly CubeSats, still falls short of providing the necessary capabilities required by ever increasing mission demands. One way to overcome this shortfall is to develop the ability to customize every build. By utilizing fabrication methods such as additive manufacturing, mission specific capabilities can be built into a system, or into the structure, that commercial off-the-shelf components may not be able to provide. A partnership between the University of Texas at El Paso, COSMIAC at the University of New Mexico, Northrop Grumman, and the NASA Glenn Research Center is looking into using additive manufacturing techniques to build a complete CubeSat, under the Small Spacecraft Technology Program. The W. M. Keck Center at the University of Texas at El Paso has previously demonstrated the ability to embed electronics and wires into the addtively manufactured structures. Using this technique, features such as antennas and propulsion systems can be included into the CubeSat structural body. Of interest to this paper, the team is investigating the ability to take a commercial micro pulsed plasma thruster and embed it into the printing process. Tests demonstrating the dielectric strength of the printed material and proof-of-concept demonstration of the printed thruster will be shown.

  3. The NC (numerically controlled) assistant: Interfacing knowledge based manufacturing tools to CAD/CAM systems

    SciTech Connect

    Burd, W.C.

    1988-01-01

    A knowledge based computer program that assists programmers of numerically controlled (NC) machine tools is described. The program uses part features identified by the NC programmer and a set of expert system manufacturing rules to select cutting parameters and produce NC part programs. An expert system shell determines the NC sequence and the machining parameters. Several point-to-point NC functions are currently in production. A CAD/CAM system interface for milling and turning functions is also described. 2 refs., 24 figs.

  4. Passive transdermal systems whitepaper incorporating current chemistry, manufacturing and controls (CMC) development principles.

    PubMed

    Van Buskirk, Glenn A; Arsulowicz, Daniel; Basu, Prabir; Block, Lawrence; Cai, Bing; Cleary, Gary W; Ghosh, Tapash; González, Mario A; Kanios, David; Marques, Margareth; Noonan, Patrick K; Ocheltree, Terrance; Schwarz, Peter; Shah, Vinod; Spencer, Thomas S; Tavares, Lino; Ulman, Katherine; Uppoor, Rajendra; Yeoh, Thean

    2012-03-01

    In this whitepaper, the Manufacturing Technical Committee (MTC) of the Product Quality Research Institute has updated the 1997 Transdermal Drug Delivery Systems Scale-Up and Post Approval Change workshop report findings to add important new product development and control principles. Important topics reviewed include ICH harmonization, quality by design, process analytical technologies, product and process validation, improvements to control of critical excipients, and discussion of Food and Drug Administration's Guidance on Residual Drug in Transdermal and Related Drug Delivery Systems as well as current thinking and trends on in vitro-in vivo correlation considerations for transdermal systems.

  5. Proposal and Practice of New Education System Based on The Conventional Education System for Mechanical Design and Manufacturing

    NASA Astrophysics Data System (ADS)

    Hashimura, Shinji; Hiroo, Yasuaki; Tanaka, Hiroshi; Nakao, Tetsuya; Harada, Toyomitsu; Nakatake, Yasuhito; Fujita, Masatoshi; Matsui, Satoru

    A new education system for the mechanical design and manufacturing based on the conventional education system has been proposed. The proposed system is considered as a main subject of the specialized subjects of the mechanical engineering department in Kurume National College of Technology. In the proposed system, students could master the way to use 3D-CAD due to making 3D models of a hand-powered winch. The students also learned way of the optimum design for strength due to making the winch handle using CAE/CAM and due to estimating its strength. As the results of analysis of education system, it was seen that the education of the conventional manual drawing and graphics is very important for the new design and manufacturing education.

  6. Assessment of undiscovered conventionally recoverable petroleum resources of Indonesia

    USGS Publications Warehouse

    Riva, Joseph P.

    1983-01-01

    The estimates of undiscovered conventionally recoverable petroleum in Indonesia at probability levels of 95 percent, 5 percent, and statistical mean are for oil (in billions of barrels): 5, 35, and 16; and for gas (in trillions of cubic feet): 13, 94, and 42. In Indonesia, petroleum occurs in five types of basins: forearc, back-arc (foreland), median, inner-arc, and downwarp into-small-ocean basins. The back-arc, median, and downwarp basins have significantly greater petroleum potential than do the fore-arc and inner-are basins. The latter two types are expected to yield only small discoveries; also, significant portions of such basins lie in water depths in excess of 1,000 m. The back-arc basins have been the most petroleum productive, but they also have been the most extensively explored. The greatest undiscovered petroleum potential is estimated to lie in the downwarp and median basins. In Indonesia, six general types of geological settings or plays have been identified as being favorable for petroleum accumulation. They are transgressive clastic sequences, regressive clastic sequences, deltas, carbonate platforms, pinnacle reefs, and fractured igneous and volcanic rocks. The multiple-pay transgressive clastic reservoirs in the back-arc basins have produced most of Indonesia's crude oil. In several basins, carbonate platform porosity has become a primary exploration target, but each reservoir (reef, bank, or bioclastic zone) tends to be restricted in size. Typically, Indonesian oil is of medium gravity with a paraffin base and has a moderate to high pour point, a low sulfur content, and a relatively low gas to oil ratio.

  7. The role of multi-agent systems in improving performance of manufacturing robotized cells

    NASA Astrophysics Data System (ADS)

    Sękala, A.; Ćwikła, G.; Kost, G.

    2015-11-01

    Present market conditions causes that modern control systems of robotized manufacturing cells should be characterized by the much greater degree of flexibility, selforganization and, above all, adaptability to emerging outer excitations. The phenomenon of information distribution is one of the most important features of modern control systems. In the paper is presented the approach, based on application of multi-agent systems, for supporting the operation of robotized manufacturing cells. The aim of this approach is to obtain the flexible response to outer excitations and preventing situations that might cause the delay of the production process. The presented paper includes description of the concept of an informatics system designed for controlling the work of production systems, including work cells. Such systems could operate independently if it would be equipped with the selforganization mechanism. It is possible in the case of the proposed multi-agent system. The implementation of the presented concept will follow the present analysis of the described concept. The advantage of the proposed concept is its hierarchical depiction that allows integrating different utilized informatics tools in one complex system. It allows preparing the final computer program.

  8. Using Additive Manufacturing to Print a CubeSat Propulsion System

    NASA Technical Reports Server (NTRS)

    Marshall, William M.

    2015-01-01

    CubeSats are increasingly being utilized for missions traditionally ascribed to larger satellites CubeSat unit (1U) defined as 10 cm x 10 cm x 11 cm. Have been built up to 6U sizes. CubeSats are typically built up from commercially available off-the-shelf components, but have limited capabilities. By using additive manufacturing, mission specific capabilities (such as propulsion), can be built into a system. This effort is part of STMD Small Satellite program Printing the Complete CubeSat. Interest in propulsion concepts for CubeSats is rapidly gaining interest-Numerous concepts exist for CubeSat scale propulsion concepts. The focus of this effort is how to incorporate into structure using additive manufacturing. End-use of propulsion system dictates which type of system to develop-Pulse-mode RCS would require different system than a delta-V orbital maneuvering system. Team chose an RCS system based on available propulsion systems and feasibility of printing using a materials extrusion process. Initially investigated a cold-gas propulsion system for RCS applications-Materials extrusion process did not permit adequate sealing of part to make this a functional approach.

  9. PCS: a pallet costing system for wood pallet manufacturers (version 1.0 for Windows®)

    Treesearch

    A. Jefferson, Jr. Palmer; Cynthia D. West; Bruce G. Hansen; Marshall S. White; Hal L. Mitchell

    2002-01-01

    The Pallet Costing System (PCS) is a computer-based, Microsoft Windows® application that computes the total and per-unit cost of manufacturing an order of wood pallets. Information about the manufacturing facility, along with the pallet-order requirements provided by the customer, is used in determining production cost. The major cost factors addressed by PCS...

  10. Implementation of Lean System on Erbium Doped Fibre Amplifier Manufacturing Process to Reduce Production Time

    NASA Astrophysics Data System (ADS)

    Maneechote, T.; Luangpaiboon, P.

    2010-10-01

    A manufacturing process of erbium doped fibre amplifiers is complicated. It needs to meet the customers' requirements under a present economic status that products need to be shipped to customers as soon as possible after purchasing orders. This research aims to study and improve processes and production lines of erbium doped fibre amplifiers using lean manufacturing systems via an application of computer simulation. Three scenarios of lean tooled box systems are selected via the expert system. Firstly, the production schedule based on shipment date is combined with a first in first out control system. The second scenario focuses on a designed flow process plant layout. Finally, the previous flow process plant layout combines with production schedule based on shipment date including the first in first out control systems. The computer simulation with the limited data via an expected value is used to observe the performance of all scenarios. The most preferable resulted lean tooled box systems from a computer simulation are selected to implement in the real process of a production of erbium doped fibre amplifiers. A comparison is carried out to determine the actual performance measures via an analysis of variance of the response or the production time per unit achieved in each scenario. The goodness of an adequacy of the linear statistical model via experimental errors or residuals is also performed to check the normality, constant variance and independence of the residuals. The results show that a hybrid scenario of lean manufacturing system with the first in first out control and flow process plant lay out statistically leads to better performance in terms of the mean and variance of production times.

  11. Space system production cost benefits from contemporary philosophies in management and manufacturing

    NASA Technical Reports Server (NTRS)

    Rosmait, Russell L.

    1991-01-01

    The cost of manufacturing space system hardware has always been expensive. The Engineering Cost Group of the Program Planning office at Marshall is attempting to account for cost savings that result from new technologies in manufacturing and management. The objective is to identify and define contemporary philosophies in manufacturing and management. The seven broad categories that make up the areas where technological advances can assist in reducing space system costs are illustrated. Included within these broad categories is a list of the processes or techniques that specifically provide the cost savings within todays design, test, production and operations environments. The processes and techniques listed achieve savings in the following manner: increased productivity; reduced down time; reduced scrap; reduced rework; reduced man hours; and reduced material costs. In addition, it should be noted that cost savings from production and processing improvements effect 20 to 40 pct. of production costs whereas savings from management improvements effects 60 to 80 of production cost. This is important because most efforts in reducing costs are spent trying to reduce cost in the production.

  12. Global R&D through the Intelligent Manufacturing Systems (IMS) program

    NASA Astrophysics Data System (ADS)

    Huray, Paul G.

    1997-01-01

    The industry-led, international intelligent manufacturing systems (IMS) program provides a special vehicle for joint research and development between government, industry and academia in the United States, Canada, Japan, Australia, and Europe. Since its beginning in 1989, the IMS program has progressed through a feasibility phase which demonstrated that international legal barriers, trade issues, and intellectual property problems could be overcome. The program is constructed to provide higher quality design, customized products, shorter delivery cycles and lower costs. Interactions between partner companies have led to new business opportunities for mutual profit and some claim to have learned strategic information about their international competitors. The IMS program is growing through the participation of hundreds of corporate and university partners who share responsibilities in specific projects and jointly reap benefits for their manufacturing products and processes. The logic for choosing or not choosing the IMS mechanisms will be discussed and R and D projects will be identified.

  13. Qualification of computerized monitoring systems in a cell therapy facility compliant with the good manufacturing practices.

    PubMed

    Del Mazo-Barbara, Anna; Mirabel, Clémentine; Nieto, Valentín; Reyes, Blanca; García-López, Joan; Oliver-Vila, Irene; Vives, Joaquim

    2016-09-01

    Computerized systems (CS) are essential in the development and manufacture of cell-based medicines and must comply with good manufacturing practice, thus pushing academic developers to implement methods that are typically found within pharmaceutical industry environments. Qualitative and quantitative risk analyses were performed by Ishikawa and Failure Mode and Effects Analysis, respectively. A process for qualification of a CS that keeps track of environmental conditions was designed and executed. The simplicity of the Ishikawa analysis permitted to identify critical parameters that were subsequently quantified by Failure Mode Effects Analysis, resulting in a list of test included in the qualification protocols. The approach presented here contributes to simplify and streamline the qualification of CS in compliance with pharmaceutical quality standards.

  14. Simulation analysis of an integrated model for dynamic cellular manufacturing system

    NASA Astrophysics Data System (ADS)

    Hao, Chunfeng; Luan, Shichao; Kong, Jili

    2017-05-01

    Application of dynamic cellular manufacturing system (DCMS) is a well-known strategy to improve manufacturing efficiency in the production environment with high variety and low volume of production. Often, neither the trade-off of inter and intra-cell material movements nor the trade-off of hiring and firing of operators are examined in details. This paper presents simulation results of an integrated mixed-integer model including sensitivity analysis for several numerical examples. The comprehensive model includes cell formation, inter and intracellular materials handling, inventory and backorder holding, operator assignment (including resource adjustment) and flexible production routing. The model considers multi-production planning with flexible resources (machines and operators) where each period has different demands. The results verify the validity and sensitivity of the proposed model using a genetic algorithm.

  15. Optical Design and Manufacturing of Fresnel Lenses for The First Korean High Concentration Solar PV System

    NASA Astrophysics Data System (ADS)

    Ryu, Kwangsun; Shin, Goo-Hwan; Cha, Wonho; Kang, Seongwon; Kim, Youngsik; Kang, Gi-Hwan

    2011-12-01

    In this study, we designed and optimized flat Fresnel lens and the light pipe to develop 500X concentrated solar PV system. In the process, we compare the transmission efficiencies according to groove types. We performed rigorous ray tracing simulation of the flat Fresnel lenses. The computer aided simulation showed the `grooves in' case has the better efficiency than that of `grooves out' case. Based on the ray-trace results, we designed and manufactured sample Fresnel lenses. The optical performance were measured and compared with ray-trace results. Finally, the optical efficiency was measured to be above 75%. All the design and manufacturing were performed based on that InGaP/InGaAs/Ge triple junction solar cell is used to convert the photon energy to electrical power. Field test will be made and analyzed in the near future.

  16. Designing a mathematical model for integrating dynamic cellular manufacturing into supply chain system

    NASA Astrophysics Data System (ADS)

    Aalaei, Amin; Davoudpour, Hamid

    2012-11-01

    This article presents designing a new mathematical model for integrating dynamic cellular manufacturing into supply chain system with an extensive coverage of important manufacturing features consideration of multiple plants location, multi-markets allocation, multi-period planning horizons with demand and part mix variation, machine capacity, and the main constraints are demand of markets satisfaction in each period, machine availability, machine time-capacity, worker assignment, available time of worker, production volume for each plant and the amounts allocated to each market. The aim of the proposed model is to minimize holding and outsourcing costs, inter-cell material handling cost, external transportation cost, procurement & maintenance and overhead cost of machines, setup cost, reconfiguration cost of machines installation and removal, hiring, firing and salary worker costs. Aimed to prove the potential benefits of such a design, presented an example is shown using a proposed model.

  17. A new technology for manufacturing scheduling derived from space system operations

    NASA Technical Reports Server (NTRS)

    Hornstein, R. S.; Willoughby, J. K.

    1993-01-01

    A new technology for producing finite capacity schedules has been developed in response to complex requirements for operating space systems such as the Space Shuttle, the Space Station, and the Deep Space Network for telecommunications. This technology has proven its effectiveness in manufacturing environments where popular scheduling techniques associated with Materials Resources Planning (MRPII) and with factory simulation are not adequate for shop-floor work planning and control. The technology has three components. The first is a set of data structures that accommodate an extremely general description of a factory's resources, its manufacturing activities, and the constraints imposed by the environment. The second component is a language and set of software utilities that enable a rapid synthesis of functional capabilities. The third component is an algorithmic architecture called the Five Ruleset Model which accommodates the unique needs of each factory. Using the new technology, systems can model activities that generate, consume, and/or obligate resources. This allows work-in-process (WIP) to be generated and used; it permits constraints to be imposed or intermediate as well as finished goods inventories. It is also possible to match as closely as possible both the current factory state and future conditions such as promise dates. Schedule revisions can be accommodated without impacting the entire production schedule. Applications have been successful in both discrete and process manufacturing environments. The availability of a high-quality finite capacity production planning capability enhances the data management capabilities of MRP II systems. These schedules can be integrated with shop-floor data collection systems and accounting systems. Using the new technology, semi-custom systems can be developed at costs that are comparable to products that do not have equivalent functional capabilities and/or extensibility.

  18. Exploring Manufacturing Technology.

    ERIC Educational Resources Information Center

    Iley, John; And Others

    These teacher's materials for an eight-unit course were developed to help students develop technological literacy, career exploration, and problem-solving skills relative to the manufacturing industries. The eight units include an overview of manufacturing, manufacturing enterprises and systems, manufacturing materials and selection, manufacturing…

  19. Implementation of a configurable laboratory information management system for use in cellular process development and manufacturing.

    PubMed

    Russom, Diana; Ahmed, Amira; Gonzalez, Nancy; Alvarnas, Joseph; DiGiusto, David

    2012-01-01

    Regulatory requirements for the manufacturing of cell products for clinical investigation require a significant level of record-keeping, starting early in process development and continuing through to the execution and requisite follow-up of patients on clinical trials. Central to record-keeping is the management of documentation related to patients, raw materials, processes, assays and facilities. To support these requirements, we evaluated several laboratory information management systems (LIMS), including their cost, flexibility, regulatory compliance, ongoing programming requirements and ability to integrate with laboratory equipment. After selecting a system, we performed a pilot study to develop a user-configurable LIMS for our laboratory in support of our pre-clinical and clinical cell-production activities. We report here on the design and utilization of this system to manage accrual with a healthy blood-donor protocol, as well as manufacturing operations for the production of a master cell bank and several patient-specific stem cell products. The system was used successfully to manage blood donor eligibility, recruiting, appointments, billing and serology, and to provide annual accrual reports. Quality management reporting features of the system were used to capture, report and investigate process and equipment deviations that occurred during the production of a master cell bank and patient products. Overall the system has served to support the compliance requirements of process development and phase I/II clinical trial activities for our laboratory and can be easily modified to meet the needs of similar laboratories.

  20. Designing using manufacturing features

    NASA Astrophysics Data System (ADS)

    Szecsi, T.; Hoque, A. S. M.

    2012-04-01

    This paper presents a design system that enables the composition of a part using manufacturing features. Features are selected from feature libraries. Upon insertion, the system ensures that the feature does not contradict the design-for-manufacture rules. This helps eliminating costly manufacturing problems. The system is developed as an extension to a commercial CAD/CAM system Pro/Engineer.

  1. Manufacturing technology development of the Powergrid{trademark} linear focus photovoltaic concentrator system

    SciTech Connect

    Kaminar, N.; Alexander, T.; Amaya, J.; Bottenberg, W.; Carrie, P.; Chen, K.; Gilbert, D.; Guzman, P.; Hobden, P.; Ross, J.; Sahagian, J.; Rodrigues, D.; Zimmermann, J.

    1999-03-01

    This article reports manufacturing technology improvements developed for the production of the PVI Powergrid{trademark} linear focus photovoltaic concentrator as part of a PVMaT project. The improvements include the development of an advanced, acrylic plastic extrusion system for Fresnel lenses, an automated receiver station, an EVA encapsulation process, an improved collector fabrication method and a lower cost panel frame. These project improvements have prepared PVI for entrance into large-scale production of PV power generation systems. {copyright} {ital 1999 American Institute of Physics.}

  2. Markovian timed Petri nets for performance analysis of semiconductor manufacturing systems.

    PubMed

    Jeng, M; Xie, X; Hung, W

    2000-01-01

    A subclass of generalized stochastic Petri nets (GSPNs) with priorities, called Markovian timed Petri nets, are proposed to model semiconductor manufacturing systems that consider process priorities, routing priorities, resource re-entrance, and nonpreemptive operations. Uniformization technique is used to establish both lower and upper bounds of the performance of interest. These bounds are computable using linear programming. Numerical experiments have been conducted to evaluate the accuracy of the bounds using models adapted from real-world systems. The experiments show that the upper bounds are very close to the simulation results. Thus, performance measures can be accurately estimated using these bounds.

  3. Experience Of Implementing The Integrated Management System In Manufacturing Companies In Slovakia

    NASA Astrophysics Data System (ADS)

    Lestyánszka Škůrková, Katarína; Kučerová, Marta; Fidlerová, Helena

    2015-06-01

    In corporate practice, the term of Integrated Management System means a system the aim of which is to manage an organization regarding the quality, environment, health and safety at work. In the first phase of the VEGA project No. 1/0448/13 "Transformation of ergonomics program into the company management structure through interaction and utilization QMS, EMS, HSMS", we focused on obtaining information about the way or procedure of implementing the integrated management systems in manufacturing companies in Slovakia. The paper considers characteristics of integrated management system, specifies the possibilities for successive integration of the management systems and also describes the essential aspects of the practical implementation of integrated management systems in companies in Slovakia.

  4. Geology and assessment of the undiscovered, technically recoverable petroleum resources of Armenia, 2013

    USGS Publications Warehouse

    Klett, T.R.

    2016-02-23

    The U.S. Geological Survey (USGS) assessed the undiscovered, technically recoverable oil and gas resources of Armenia in 2013. A Paleozoic and a Cenozoic total petroleum system (TPS) were identified within the country of Armenia. The postulated petroleum system elements are uncertain, resulting in low geologic probabilities for significant oil an gas resources. Two assessment units (AU) were delineated in each TPS—a Paleozoic-Sourced Conventional Reservoirs AU and a Permian Shale Gas AU in the Paleozoic Composite TPS and a Paleogene-Sourced Conventional Reservoirs AU and a Cenozoic Coalbed Gas AU in the Cenozoic Composite TPS. The TPS elements are largely uncertain and risked, and so only the Paleogene-Sourced Conventional Reservoirs AU was quantitatively assessed because the geologic probability is more than the threshold of 10 percent (that is, the probability of at least one conventional oil or gas accumulation of 5 million barrels of oil equivalent or greater based on postulated petroleum-system elements). The USGS estimated fully risked mean volumes of about 1 million barrels of oil (MMBO), about 6 billion cubic feet of natural gas (BCFG), and less than 1 million barrels of natural gas liquids (MMBNGL).

  5. Cloud manufacturing: a new manufacturing paradigm

    NASA Astrophysics Data System (ADS)

    Zhang, Lin; Luo, Yongliang; Tao, Fei; Li, Bo Hu; Ren, Lei; Zhang, Xuesong; Guo, Hua; Cheng, Ying; Hu, Anrui; Liu, Yongkui

    2014-03-01

    Combining with the emerged technologies such as cloud computing, the Internet of things, service-oriented technologies and high performance computing, a new manufacturing paradigm - cloud manufacturing (CMfg) - for solving the bottlenecks in the informatisation development and manufacturing applications is introduced. The concept of CMfg, including its architecture, typical characteristics and the key technologies for implementing a CMfg service platform, is discussed. Three core components for constructing a CMfg system, i.e. CMfg resources, manufacturing cloud service and manufacturing cloud are studied, and the constructing method for manufacturing cloud is investigated. Finally, a prototype of CMfg and the existing related works conducted by the authors' group on CMfg are briefly presented.

  6. Automatic exposure control in computed tomography--an evaluation of systems from different manufacturers.

    PubMed

    Söderberg, Marcus; Gunnarsson, Mikael

    2010-07-01

    Today, practically all computed tomography (CT) systems are delivered with automatic exposure control (AEC) systems operating with tube current modulation in three dimensions. Each of these systems has different specifications and operates somewhat differently. To evaluate AEC systems from four different CT scanner manufacturers: General Electric (GE), Philips, Siemens, and Toshiba, considering their potential for reducing radiation exposure to the patient while maintaining adequate image quality. The dynamics (adaptation along the longitudinal axis) of tube current modulation of each AEC system were investigated by scanning an anthropomorphic chest phantom using both 16- and 64-slice CT scanners from each manufacturer with the AEC systems activated and inactivated. The radiation dose was estimated using the parameters in the DICOM image information and image quality was evaluated based on image noise (standard deviation of CT numbers) calculated in 0.5 cm(2) circular regions of interest situated throughout the spine region of the chest phantom. We found that tube current modulation dynamics were similar among the different AEC systems, especially between GE and Toshiba systems and between Philips and Siemens systems. Furthermore, the magnitude of the reduction in the exposure dose was considerable, in the range of 35-60%. However, in general the image noise increased when the AEC systems were used, especially in regions where the tube current was greatly decreased, such as the lung region. However, the variation in image noise among images obtained along the scanning direction was lower when using the AEC systems compared with fixed mAs. The AEC systems available in modern CT scanners can contribute to a significant reduction in radiation exposure to the patient and the image noise becomes more uniform within any given scan.

  7. Automated design synthesis of robotic/human workcells for improved manufacturing system design in hazardous environments

    SciTech Connect

    Williams, Joshua M.

    2012-06-12

    Manufacturing tasks that are deemed too hazardous for workers require the use of automation, robotics, and/or other remote handling tools. The associated hazards may be radiological or nonradiological, and based on the characteristics of the environment and processing, a design may necessitate robotic labor, human labor, or both. There are also other factors such as cost, ergonomics, maintenance, and efficiency that also effect task allocation and other design choices. Handling the tradeoffs of these factors can be complex, and lack of experience can be an issue when trying to determine if and what feasible automation/robotics options exist. To address this problem, we utilize common engineering design approaches adapted more for manufacturing system design in hazardous environments. We limit our scope to the conceptual and embodiment design stages, specifically a computational algorithm for concept generation and early design evaluation. In regard to concept generation, we first develop the functional model or function structure for the process, using the common 'verb-noun' format for describing function. A common language or functional basis for manufacturing was developed and utilized to formalize function descriptions and guide rules for function decomposition. Potential components for embodiment are also grouped in terms of this functional language and are stored in a database. The properties of each component are given as quantitative and qualitative criteria. Operators are also rated for task-relevant criteria which are used to address task compatibility. Through the gathering of process requirements/constraints, construction of the component database, and development of the manufacturing basis and rule set, design knowledge is stored and available for computer use. Thus, once the higher level process functions are defined, the computer can automate the synthesis of new design concepts through alternating steps of embodiment and function structure updates

  8. A hybrid algorithm optimization approach for machine loading problem in flexible manufacturing system

    NASA Astrophysics Data System (ADS)

    Kumar, Vijay M.; Murthy, ANN; Chandrashekara, K.

    2012-05-01

    The production planning problem of flexible manufacturing system (FMS) concerns with decisions that have to be made before an FMS begins to produce parts according to a given production plan during an upcoming planning horizon. The main aspect of production planning deals with machine loading problem in which selection of a subset of jobs to be manufactured and assignment of their operations to the relevant machines are made. Such problems are not only combinatorial optimization problems, but also happen to be non-deterministic polynomial-time-hard, making it difficult to obtain satisfactory solutions using traditional optimization techniques. In this paper, an attempt has been made to address the machine loading problem with objectives of minimization of system unbalance and maximization of throughput simultaneously while satisfying the system constraints related to available machining time and tool slot designing and using a meta-hybrid heuristic technique based on genetic algorithm and particle swarm optimization. The results reported in this paper demonstrate the model efficiency and examine the performance of the system with respect to measures such as throughput and system utilization.

  9. The baculovirus expression vector system: A commercial manufacturing platform for viral vaccines and gene therapy vectors.

    PubMed

    Felberbaum, Rachael S

    2015-05-01

    The baculovirus expression vector system (BEVS) platform has become an established manufacturing platform for the production of viral vaccines and gene therapy vectors. Nine BEVS-derived products have been approved - four for human use (Cervarix(®), Provenge(®), Glybera(®) and Flublok(®)) and five for veterinary use (Porcilis(®) Pesti, BAYOVAC CSF E2(®), Circumvent(®) PCV, Ingelvac CircoFLEX(®) and Porcilis(®) PCV). The BEVS platform offers many advantages, including manufacturing speed, flexible product design, inherent safety and scalability. This combination of features and product approvals has previously attracted interest from academic researchers, and more recently from industry leaders, to utilize BEVS to develop next generation vaccines, vectors for gene therapy, and other biopharmaceutical complex proteins. In this review, we explore the BEVS platform, detailing how it works, platform features and limitations and important considerations for manufacturing and regulatory approval. To underscore the growth in opportunities for BEVS-derived products, we discuss the latest product developments in the gene therapy and influenza vaccine fields that follow in the wake of the recent product approvals of Glybera(®) and Flublok(®), respectively. We anticipate that the utility of the platform will expand even further as new BEVS-derived products attain licensure. Finally, we touch on some of the areas where new BEVS-derived products are likely to emerge.

  10. Cost Study for Manufacturing of Solid Oxide Fuel Cell Power Systems

    SciTech Connect

    Weimar, Mark R.; Chick, Lawrence A.; Gotthold, David W.; Whyatt, Greg A.

    2013-09-30

    Solid oxide fuel cell (SOFC) power systems can be designed to produce electricity from fossil fuels at extremely high net efficiencies, approaching 70%. However, in order to penetrate commercial markets to an extent that significantly impacts world fuel consumption, their cost will need to be competitive with alternative generating systems, such as gas turbines. This report discusses a cost model developed at PNNL to estimate the manufacturing cost of SOFC power systems sized for ground-based distributed generation. The power system design was developed at PNNL in a study on the feasibility of using SOFC power systems on more electric aircraft to replace the main engine-mounted electrical generators [Whyatt and Chick, 2012]. We chose to study that design because the projected efficiency was high (70%) and the generating capacity was suitable for ground-based distributed generation (270 kW).

  11. America's Next Great Ship: Space Launch System Core Stage Transitioning from Design to Manufacturing

    NASA Technical Reports Server (NTRS)

    Birkenstock, Benjamin; Kauer, Roy

    2014-01-01

    The Space Launch System (SLS) Program is essential to achieving the Nation's and NASA's goal of human exploration and scientific investigation of the solar system. As a multi-element program with emphasis on safety, affordability, and sustainability, SLS is becoming America's next great ship of exploration. The SLS Core Stage includes avionics, main propulsion system, pressure vessels, thrust vector control, and structures. Boeing manufactures and assembles the SLS core stage at the Michoud Assembly Facility (MAF) in New Orleans, LA, a historical production center for Saturn V and Space Shuttle programs. As the transition from design to manufacturing progresses, the importance of a well-executed manufacturing, assembly, and operation (MA&O) plan is crucial to meeting performance objectives. Boeing employs classic techniques such as critical path analysis and facility requirements definition as well as innovative approaches such as Constraint Based Scheduling (CBS) and Cirtical Chain Project Management (CCPM) theory to provide a comprehensive suite of project management tools to manage the health of the baseline plan on both a macro (overall project) and micro level (factory areas). These tools coordinate data from multiple business systems and provide a robust network to support Material & Capacity Requirements Planning (MRP/CRP) and priorities. Coupled with these tools and a highly skilled workforce, Boeing is orchestrating the parallel buildup of five major sub assemblies throughout the factory. Boeing and NASA are transforming MAF to host state of the art processes, equipment and tooling, the most prominent of which is the Vertical Assembly Center (VAC), the largest weld tool in the world. In concert, a global supply chain is delivering a range of structural elements and component parts necessary to enable an on-time delivery of the integrated Core Stage. SLS is on plan to launch humanity into the next phase of space exploration.

  12. Synthesis and characterization of biocatalytic γ-Fe2O3@SiO2 particles as recoverable bioreactors.

    PubMed

    Vaz, A M; Serrano-Ruiz, D; Laurenti, M; Alonso-Cristobal, P; Lopez-Cabarcos, E; Rubio-Retama, J

    2014-02-01

    In this work, we present a suitable methodology to produce magnetically recoverable bioreactors based on enzymes, which are covalently attached on the surface of iron oxide@silica nanoparticles. In order to produce this system, iron oxide clusters with a mean diameter of 68 nm were covered with silica. This strategy yields spherical γ-Fe2O3@SiO2 cluster@shell nanoparticles with a mean diameter of 200 nm which present magnetic responsiveness and enhanced stability. The surface of these nanoparticles was modified into two steps with the aim to obtain carboxylic functional groups, which were activated to react with the enzyme glucose oxidase (GOx) that was thus immobilized on the surface of the nanoparticles. The objective of this chemistry at the nanoparticles interface is to produce magnetic-responsive bioreactors. The enzymatic activity was evaluated by using the recoverable bioreactors as part of an amperometric biosensor. These measurements allowed determining the stability, catalytic activity and the amount of enzyme immobilized on the surface of the nanoparticles. Furthermore, the functionalized nanoparticles can be recovered by applying an external magnetic field, which allows them to be employed in chemical processes where the recovery of the biocatalyst is important.

  13. Low cost method for manufacturing a data acquisition system with USB connectivity

    NASA Astrophysics Data System (ADS)

    Niculescu, V.; Dobre, R. A.; Popovici, E.

    2016-06-01

    In the process of designing and manufacturing an electronic system the digital oscilloscope plays an essential role but it also represents one of the most expensive equipment present on the typical workbench. In order to make electronic design more accessible to students and hobbyists, an affordable data acquisition system was imagined. The paper extensively presents the development and testing of a low cost, medium speed, data acquisition system which can be used in a wide range of electronic measurement and debugging applications, assuring also great portability due to the small physical dimensions. Each hardware functional block and is thoroughly described, highlighting the challenges that occurred as well as the solutions to overcome them. The entire system was successfully manufactured using high quality components to assure increased reliability, and high frequency PCB materials and techniques were preferred. The measured values determined based on test signals were compared to the ones obtained using a digital oscilloscope available on the market and differences less than 1% were observed.

  14. ScreenRecorder: A Utility for Creating Screenshot Video Using Only Original Equipment Manufacturer (OEM) Software on Microsoft Windows Systems

    DTIC Science & Technology

    2015-01-01

    ScreenRecorder: A Utility for Creating Screenshot Video Using Only Original Equipment Manufacturer (OEM) Software on Microsoft Windows Systems...Ground, MD 21005-5069 ARL-TN-0658 January 2015 ScreenRecorder: A Utility for Creating Screenshot Video Using Only Original Equipment...ScreenRecorder: A Utility for Creating Screenshot Video Using Only Original Equipment Manufacturer (OEM) Software on Microsoft Windows Systems 5a

  15. Tokamak Physics EXperiment (TPX): Toroidal field magnet design, development and manufacture. SDRL 15, System design description. Volume 1

    SciTech Connect

    1995-09-22

    This System Design Description, prepared in accordance with the TPX Project Management Plan provides a summary or TF Magnet System design features at the conclusion of Phase I, Preliminary Design and Manufacturing Research. The document includes the analytical and experimental bases for the design, and plans for implementation in final design, manufacturing, test, and magnet integration into the tokamak. Requirements for operation and maintenance are outlined, and references to sources of additional information are provided.

  16. Design and specification of a centralized manufacturing data management and scheduling system

    NASA Technical Reports Server (NTRS)

    Farrington, Phillip A.

    1993-01-01

    As was revealed in a previous study, the Materials and Processes Laboratory's Productivity Enhancement Complex (PEC) has a number of automated production areas/cells that are not effectively integrated, limiting the ability of users to readily share data. The recent decision to utilize the PEC for the fabrication of flight hardware has focused new attention on the problem and brought to light the need for an integrated data management and scheduling system. This report addresses this need by developing preliminary designs specifications for a centralized manufacturing data management and scheduling system for managing flight hardware fabrication in the PEC. This prototype system will be developed under the auspices of the Integrated Engineering Environment (IEE) Oversight team and the IEE Committee. At their recommendation the system specifications were based on the fabrication requirements of the AXAF-S Optical Bench.

  17. Fault detection and isolation in manufacturing systems with an identified discrete event model

    NASA Astrophysics Data System (ADS)

    Roth, Matthias; Schneider, Stefan; Lesage, Jean-Jacques; Litz, Lothar

    2012-10-01

    In this article a generic method for fault detection and isolation (FDI) in manufacturing systems considered as discrete event systems (DES) is presented. The method uses an identified model of the closed-loop of plant and controller built on the basis of observed fault-free system behaviour. An identification algorithm known from literature is used to determine the fault detection model in form of a non-deterministic automaton. New results of how to parameterise this algorithm are reported. To assess the fault detection capability of an identified automaton, probabilistic measures are proposed. For fault isolation, the concept of residuals adapted for DES is used by defining appropriate set operations representing generic fault symptoms. The method is applied to a case study system.

  18. Communications device identification methods, communications methods, wireless communications readers, wireless communications systems, and articles of manufacture

    DOEpatents

    Steele, Kerry D [Kennewick, WA; Anderson, Gordon A [Benton City, WA; Gilbert, Ronald W [Morgan Hill, CA

    2011-02-01

    Communications device identification methods, communications methods, wireless communications readers, wireless communications systems, and articles of manufacture are described. In one aspect, a communications device identification method includes providing identification information regarding a group of wireless identification devices within a wireless communications range of a reader, using the provided identification information, selecting one of a plurality of different search procedures for identifying unidentified ones of the wireless identification devices within the wireless communications range, and identifying at least some of the unidentified ones of the wireless identification devices using the selected one of the search procedures.

  19. A Proposal of Operational Risk Management Method Using FMEA for Drug Manufacturing Computerized System

    NASA Astrophysics Data System (ADS)

    Takahashi, Masakazu; Nanba, Reiji; Fukue, Yoshinori

    This paper proposes operational Risk Management (RM) method using Failure Mode and Effects Analysis (FMEA) for drug manufacturing computerlized system (DMCS). The quality of drug must not be influenced by failures and operational mistakes of DMCS. To avoid such situation, DMCS has to be conducted enough risk assessment and taken precautions. We propose operational RM method using FMEA for DMCS. To propose the method, we gathered and compared the FMEA results of DMCS, and develop a list that contains failure modes, failures and countermeasures. To apply this list, we can conduct RM in design phase, find failures, and conduct countermeasures efficiently. Additionally, we can find some failures that have not been found yet.

  20. PCD-tipped cutting tool systems for best-in-class manufacturing

    SciTech Connect

    Erdel, B.P.

    1995-12-31

    To meet the stringent demands on today`s manufacturing, cutting tool systems had to be developed with innovative design features built-in. In nearly all applications involving non-ferrous metals, these cutting tools are diamond tipped. They dramatically outperform any other {open_quotes}conventional{close_quotes} or substitute cutting material. They can be run up to 50% faster than carbide grades and simultaneously even extend tool life up to 10-fold while improved workpiece quality, increased productivity and reduced production costs are just a bonus.

  1. Wireless device monitoring methods, wireless device monitoring systems, and articles of manufacture

    DOEpatents

    McCown, Steven H [Rigby, ID; Derr, Kurt W [Idaho Falls, ID; Rohde, Kenneth W [Idaho Falls, ID

    2012-05-08

    Wireless device monitoring methods, wireless device monitoring systems, and articles of manufacture are described. According to one embodiment, a wireless device monitoring method includes accessing device configuration information of a wireless device present at a secure area, wherein the device configuration information comprises information regarding a configuration of the wireless device, accessing stored information corresponding to the wireless device, wherein the stored information comprises information regarding the configuration of the wireless device, comparing the device configuration information with the stored information, and indicating the wireless device as one of authorized and unauthorized for presence at the secure area using the comparing.

  2. Vertical transportation systems embedded on shuffled frog leaping algorithm for manufacturing optimisation problems in industries.

    PubMed

    Aungkulanon, Pasura; Luangpaiboon, Pongchanun

    2016-01-01

    Response surface methods via the first or second order models are important in manufacturing processes. This study, however, proposes different structured mechanisms of the vertical transportation systems or VTS embedded on a shuffled frog leaping-based approach. There are three VTS scenarios, a motion reaching a normal operating velocity, and both reaching and not reaching transitional motion. These variants were performed to simultaneously inspect multiple responses affected by machining parameters in multi-pass turning processes. The numerical results of two machining optimisation problems demonstrated the high performance measures of the proposed methods, when compared to other optimisation algorithms for an actual deep cut design.

  3. Motion/posture modeling and simulation verification of physically handicapped in manufacturing system design

    NASA Astrophysics Data System (ADS)

    Fu, Yan; Li, Shiqi; Chen, Gwen-guo

    2013-03-01

    Non-obstacle design is critical to tailor physically handicapped workers in manufacturing system. Simultaneous consideration of variability in physically disabled users, machines and environment of the manufacturing system is extremely complex and generally requires modeling of physically handicapped interaction with the system. Most current modeling either concentrates on the task results or functional disability. The integration of physical constraints with task constraints is far more complex because of functional disability and its extended influence on adjacent body parts. A framework is proposed to integrate the two constraints and thus model the specific behavior of the physical handicapped in virtual environment generated by product specifications. Within the framework a simplified model of physical disabled body is constructed, and body motion is generated based on 3 levels of constraints(effecter constraints, kinematics constraints and physical constraints). The kinematics and dynamic calculations are made and optimized based on the weighting manipulated by the kinematics constraints and dynamic constraints. With object transferring task as example, the model is validated in Jack 6.0. Modelled task motion elements except for squatting and overreaching well matched with captured motion elements. The proposed modeling method can model the complex behavior of the physically handicapped by integrating both task and physical disability constraints.

  4. Polyolefin-supported recoverable/reusable Cr(III)-salen catalysts.

    PubMed

    Bergbreiter, David E; Hobbs, Christopher; Hongfa, Chayanant

    2011-01-21

    The design of functional soluble polyolefins for use as supports for salen ligands and metal complexes is described. Examples and applications that use both polyisobutylene (PIB)- and polyethylene (PE(Olig))-bound recoverable/recyclable salen ligands/metal complexes are detailed. In the case of using PIB as a support, the polymer-bound complexes can be recovered through the use of latent biphasic or a thermomorphic mixed solvent systems. In the case of PE(Olig)-supported complexes, the thermomorphic PE(Olig)-bound salen species can be dissolved in "hot" solvents and quantitatively recovered as solids upon cooling to room temperature. Both the PIB- and PE(Olig)-bound salen catalysts were shown to catalyze the ring-opening of epoxides with various nucleophiles. Both sorts of polyolefin-bound catalysts can be recycled and reused with no observed loss in activity. However, limitations of catalyst concentration make chiral versions of these complexes uncompetitive in comparison to conventional chiral salen catalysts that can be used in neat substrate at higher concentration to produce high enantioselectivity in the ring-opening products. The preparation of a PIB-bound "half-salen" catalyst was also briefly examined.

  5. Discovery of the recoverable high-pressure iron oxide Fe4O5.

    PubMed

    Lavina, Barbara; Dera, Przemyslaw; Kim, Eunja; Meng, Yue; Downs, Robert T; Weck, Philippe F; Sutton, Stephen R; Zhao, Yusheng

    2011-10-18

    Phases of the iron-oxygen binary system are significant to most scientific disciplines, directly affecting planetary evolution, life, and technology. Iron oxides have unique electronic properties and strongly interact with the environment, particularly through redox reactions. The iron-oxygen phase diagram therefore has been among the most thoroughly investigated, yet it still holds striking findings. Here, we report the discovery of an iron oxide with formula Fe(4)O(5), synthesized at high pressure and temperature. The previously undescribed phase, stable from 5 to at least 30 GPa, is recoverable to ambient conditions. First-principles calculations confirm that the iron oxide here described is energetically more stable than FeO + Fe(3)O(4) at pressure greater than 10 GPa. The calculated lattice constants, equation of states, and atomic coordinates are in excellent agreement with experimental data, confirming the synthesis of Fe(4)O(5). Given the conditions of stability and its composition, Fe(4)O(5) is a plausible accessory mineral of the Earth's upper mantle. The phase has strong ferrimagnetic character comparable to magnetite. The ability to synthesize the material at accessible conditions and recover it at ambient conditions, along with its physical properties, suggests a potential interest in Fe(4)O(5) for technological applications.

  6. How Dense is Your Gas? On the Recoverability of LVG Model Parameters

    NASA Astrophysics Data System (ADS)

    Tunnard, R.; Greve, T. R.

    2016-03-01

    We explore the recoverability of gas physical conditions with the Large Velocity Gradient (LVG) model, using the public code RADEX and the molecules HCN and CO. Examining a wide parameter range with a series of models of increasing complexity, we use both grid and Monte Carlo Markov Chain methods to recover the input conditions, and quantify the inherent and noise-induced uncertainties in the model results. We find that even with the benefit of generous assumptions, the LVG models struggle to recover any parameter better than to within half a dex, although we find no evidence of systemic offsets. Examining isotopologue lines, we demonstrate that it is always preferable to model the isotopologue abundance ratio as a free parameter due to large biases introduced in all other parameters when an incorrect ratio is assumed. Finally, we explore the effects of the background radiation temperature on CO and HCN line ratios, with an emphasis on the effect of the CMB at z\\gt 4, and show that while the effect on the line ratios is minor, the effect on the spectral line energy distribution peak is significant and that the CO(1-0) line luminosity to H2 mass conversion factor (αCO) needs to be altered to account for the loss of contrast against the hotter CMB as redshift increases.

  7. Efficient manufacturing of therapeutic mesenchymal stromal cells with the use of the Quantum Cell Expansion System.

    PubMed

    Hanley, Patrick J; Mei, Zhuyong; Durett, April G; Cabreira-Hansen, Maria da Graca; Cabreira-Harrison, Marie da Graca; Klis, Mariola; Li, Wei; Zhao, Yali; Yang, Bing; Parsha, Kaushik; Mir, Osman; Vahidy, Farhaan; Bloom, Debra; Rice, R Brent; Hematti, Peiman; Savitz, Sean I; Gee, Adrian P

    2014-08-01

    The use of bone marrow-derived mesenchymal stromal cells (MSCs) as a cellular therapy for various diseases, such as graft-versus-host disease, diabetes, ischemic cardiomyopathy and Crohn's disease, has produced promising results in early-phase clinical trials. However, for widespread application and use in later phase studies, manufacture of these cells must be cost-effective, safe and reproducible. Current methods of manufacturing in flasks or cell factories are labor-intensive, involve a large number of open procedures and require prolonged culture times. We evaluated the Quantum Cell Expansion System for the expansion of large numbers of MSCs from unprocessed bone marrow in a functionally closed system and compared the results with a flask-based method currently in clinical trials. After only two passages, we were able to expand a mean of 6.6 × 10(8) MSCs from 25 mL of bone marrow reproducibly. The mean expansion time was 21 days, and cells obtained were able to differentiate into all three lineages: chondrocytes, osteoblasts and adipocytes. The Quantum was able to generate the target cell number of 2.0 × 10(8) cells in an average of 9 fewer days and in half the number of passages required during flask-based expansion. We estimated that the Quantum would involve 133 open procedures versus 54,400 in flasks when manufacturing for a clinical trial. Quantum-expanded MSCs infused into an ischemic stroke rat model were therapeutically active. The Quantum is a novel method of generating high numbers of MSCs in less time and at lower passages when compared with flasks. In the Quantum, the risk of contamination is substantially reduced because of the substantial decrease in open procedures. Copyright © 2014 International Society for Cellular Therapy. Published by Elsevier Inc. All rights reserved.

  8. A crinkly leaf and delay flowering mutant of tobacco obtained from recoverable satellite-flown seeds

    NASA Astrophysics Data System (ADS)

    Cai, Liu-Ti; Zheng, Shao-Qing; Huang, Xue-Lin

    Dry seeds of Nicotiana tabacum (L) cv. K346 were flown with a recoverable satellite, the Chinese "Shen Zhou III" for 162 h. After spaceflight, a crinkly leaf and delay flowering mutant of tobacco ( T-cldf), which phenotype differed from the ground control (K346), was obtained from the seedlings after 48 d of the recoverable satellite-flown seeds germination. Major characteristics of T-cldf phenotype included crinkly leaf with outgrowth of the adaxial surface among the secondary veins and delay flowering. Amplified fragment length polymorphism (AFLP) analysis showed that five polymorphic bands were detected between T-cldf and ground control. The results suggested that recoverable satellite-flown condition could bring inheritable mutagenic effects on tobacco seeds and maybe used as a tool for accelerating the progress in tobacco breeding.

  9. The design of the automated control system for warehouse equipment under radio-electronic manufacturing

    NASA Astrophysics Data System (ADS)

    Kapulin, D. V.; Chemidov, I. V.; Kazantsev, M. A.

    2017-01-01

    In the paper, the aspects of design, development and implementation of the automated control system for warehousing under the manufacturing process of the radio-electronic enterprise JSC «Radiosvyaz» are discussed. The architecture of the automated control system for warehousing proposed in the paper consists of a server which is connected to the physically separated information networks: the network with a database server, which stores information about the orders for picking, and the network with the automated storage and retrieval system. This principle allows implementing the requirements for differentiation of access, ensuring the information safety and security requirements. Also, the efficiency of the developed automated solutions in terms of optimizing the warehouse’s logistic characteristics is researched.

  10. Inter-Enterprise Planning of Manufacturing Systems Applying Simulation with IPR Protection

    NASA Astrophysics Data System (ADS)

    Mertins, Kai; Rabe, Markus

    Discrete Event Simulation is a well-proved method to analyse the dynamic behaviour of manufacturing systems. However, simulation application is still poor for external supply chains or virtual enterprises, encompassing several legal entities. Most conventional simulation systems provide no means to protect intellectual property rights (IPR), nor methods to support cross-enterprise teamwork. This paper describes a solution to keep enterprise models private, but still provide their functionality for cross-enterprise evaluation purposes. Applying the new modelling system, the inter-enterprise business process is specified by the user, including a specification of the objects exchanged between the local models. The required environment for a distributed simulation is generated automatically. The mechanisms have been tested with a large supply chain model.

  11. Essential Aspects in Assessing the Safety Impact of Interactions between a Drug Product and Its Associated Manufacturing System.

    PubMed

    Jenke, Dennis

    2012-01-01

    An emerging trend in the biotechnology industry is the utilization of plastic components in manufacturing systems for the production of an active pharmaceutical ingredient (API) or a finished drug product (FDP). If the API, the FDP, or any solution used to generate them (for example, process streams such as media, buffers, and the like) come in contact with a plastic at any time during the manufacturing process, there is the potential that substances leached from the plastic may accumulate in the API or FDP, affecting safety and/or efficacy. In this article the author develops a terminology that addresses process streams associated with the manufacturing process. Additionally, the article outlines the safety assessment process for manufacturing systems, specifically addressing the topics of risk management and the role of compendial testing. Finally, the proper use of vendor-supplied extractables information is considered. Manufacturing suites used to produce biopharmaceuticals can include components that are made out of plastics. Thus it is possible that substances could leach out of the plastics and into manufacturing solutions, and it is further possible that such leachables could accumulate in the pharmaceutical product. In this article, the author develops a terminology that addresses process streams associated with the manufacturing process. Additionally, the author proposes a process by which the impact on product safety of such leached substances can be assessed.

  12. Measurement Science for Prognostics and Health Management for Smart Manufacturing Systems: Key Findings from a Roadmapping Workshop.

    PubMed

    Weiss, Brian A; Vogl, Gregory; Helu, Moneer; Qiao, Guixiu; Pellegrino, Joan; Justiniano, Mauricio; Raghunathan, Anand

    2015-01-01

    The National Institute of Standards and Technology (NIST) hosted the Roadmapping Workshop - Measurement Science for Prognostics and Health Management for Smart Manufacturing Systems (PHM4SMS) in Fall 2014 to discuss the needs and priorities of stakeholders in the PHM4SMS technology area. The workshop brought together over 70 members of the PHM community. The attendees included representatives from small, medium, and large manufacturers; technology developers and integrators; academic researchers; government organizations; trade associations; and standards bodies. The attendees discussed the current and anticipated measurement science challenges to advance PHM methods and techniques for smart manufacturing systems; the associated research and development needed to implement condition monitoring, diagnostic, and prognostic technologies within manufacturing environments; and the priorities to meet the needs of PHM in manufacturing. This paper will summarize the key findings of this workshop, and present some of the critical measurement science challenges and corresponding roadmaps, i.e., suggested courses of action, to advance PHM for manufacturing. Milestones and targeted capabilities will be presented for each roadmap across three areas: PHM Manufacturing Process Techniques; PHM Performance Assessment; and PHM Infrastructure - Hardware, Software, and Integration. An analysis of these roadmaps and crosscutting themes seen across the breakout sessions is also discussed.

  13. Measurement Science for Prognostics and Health Management for Smart Manufacturing Systems: Key Findings from a Roadmapping Workshop

    PubMed Central

    Weiss, Brian A.; Vogl, Gregory; Helu, Moneer; Qiao, Guixiu; Pellegrino, Joan; Justiniano, Mauricio; Raghunathan, Anand

    2017-01-01

    The National Institute of Standards and Technology (NIST) hosted the Roadmapping Workshop – Measurement Science for Prognostics and Health Management for Smart Manufacturing Systems (PHM4SMS) in Fall 2014 to discuss the needs and priorities of stakeholders in the PHM4SMS technology area. The workshop brought together over 70 members of the PHM community. The attendees included representatives from small, medium, and large manufacturers; technology developers and integrators; academic researchers; government organizations; trade associations; and standards bodies. The attendees discussed the current and anticipated measurement science challenges to advance PHM methods and techniques for smart manufacturing systems; the associated research and development needed to implement condition monitoring, diagnostic, and prognostic technologies within manufacturing environments; and the priorities to meet the needs of PHM in manufacturing. This paper will summarize the key findings of this workshop, and present some of the critical measurement science challenges and corresponding roadmaps, i.e., suggested courses of action, to advance PHM for manufacturing. Milestones and targeted capabilities will be presented for each roadmap across three areas: PHM Manufacturing Process Techniques; PHM Performance Assessment; and PHM Infrastructure – Hardware, Software, and Integration. An analysis of these roadmaps and crosscutting themes seen across the breakout sessions is also discussed. PMID:28664163

  14. Evaluation of SHM System Produced by Additive Manufacturing via Acoustic Emission and Other NDT Methods

    PubMed Central

    Strantza, Maria; Aggelis, Dimitrios G.; de Baere, Dieter; Guillaume, Patrick; van Hemelrijck, Danny

    2015-01-01

    During the last decades, structural health monitoring (SHM) systems are used in order to detect damage in structures. We have developed a novel structural health monitoring approach, the so-called “effective structural health monitoring” (eSHM) system. The current SHM system is incorporated into a metallic structure by means of additive manufacturing (AM) and has the possibility to advance life safety and reduce direct operative costs. It operates based on a network of capillaries that are integrated into an AM structure. The internal pressure of the capillaries is continuously monitored by a pressure sensor. When a crack nucleates and reaches the capillary, the internal pressure changes signifying the existence of the flaw. The main objective of this paper is to evaluate the crack detection capacity of the eSHM system and crack location accuracy by means of various non-destructive testing (NDT) techniques. During this study, detailed acoustic emission (AE) analysis was applied in AM materials for the first time in order to investigate if phenomena like the Kaiser effect and waveform parameters used in conventional metals can offer valuable insight into the damage accumulation of the AM structure as well. Liquid penetrant inspection, eddy current and radiography were also used in order to confirm the fatigue damage and indicate the damage location on un-notched four-point bending AM metallic specimens with an integrated eSHM system. It is shown that the eSHM system in combination with NDT can provide correct information on the damage condition of additive manufactured metals. PMID:26506349

  15. Evaluation of SHM system produced by additive manufacturing via acoustic emission and other NDT methods.

    PubMed

    Strantza, Maria; Aggelis, Dimitrios G; de Baere, Dieter; Guillaume, Patrick; van Hemelrijck, Danny

    2015-10-21

    During the last decades, structural health monitoring (SHM) systems are used in order to detect damage in structures. We have developed a novel structural health monitoring approach, the so-called "effective structural health monitoring" (eSHM) system. The current SHM system is incorporated into a metallic structure by means of additive manufacturing (AM) and has the possibility to advance life safety and reduce direct operative costs. It operates based on a network of capillaries that are integrated into an AM structure. The internal pressure of the capillaries is continuously monitored by a pressure sensor. When a crack nucleates and reaches the capillary, the internal pressure changes signifying the existence of the flaw. The main objective of this paper is to evaluate the crack detection capacity of the eSHM system and crack location accuracy by means of various non-destructive testing (NDT) techniques. During this study, detailed acoustic emission (AE) analysis was applied in AM materials for the first time in order to investigate if phenomena like the Kaiser effect and waveform parameters used in conventional metals can offer valuable insight into the damage accumulation of the AM structure as well. Liquid penetrant inspection, eddy current and radiography were also used in order to confirm the fatigue damage and indicate the damage location on un-notched four-point bending AM metallic specimens with an integrated eSHM system. It is shown that the eSHM system in combination with NDT can provide correct information on the damage condition of additive manufactured metals.

  16. Based on Weibull Information Fusion Analysis Semiconductors Quality the Key Technology of Manufacturing Execution Systems Reliability

    NASA Astrophysics Data System (ADS)

    Huang, Zhi-Hui; Tang, Ying-Chun; Dai, Kai

    2016-05-01

    Semiconductor materials and Product qualified rate are directly related to the manufacturing costs and survival of the enterprise. Application a dynamic reliability growth analysis method studies manufacturing execution system reliability growth to improve product quality. Refer to classical Duane model assumptions and tracking growth forecasts the TGP programming model, through the failure data, established the Weibull distribution model. Combining with the median rank of average rank method, through linear regression and least squares estimation method, match respectively weibull information fusion reliability growth curve. This assumption model overcome Duane model a weakness which is MTBF point estimation accuracy is not high, through the analysis of the failure data show that the method is an instance of the test and evaluation modeling process are basically identical. Median rank in the statistics is used to determine the method of random variable distribution function, which is a good way to solve the problem of complex systems such as the limited sample size. Therefore this method has great engineering application value.

  17. STANDARD-REFERENCE WATER-SUSPENDED SEDIMENT SAMPLE FOR TOTAL RECOVERABLE METALS.

    USGS Publications Warehouse

    Fishman, Marvin J.; Malo, Bernard A.; Boyle, Delora K.

    1984-01-01

    The U. S. Geological Survey has been preparing and maintaining a library of standard-reference water samples for dissolved inorganic constituents for 19 years. Recently, the reference-sample program was expanded to include a water-suspended sediment mixture for the determination of total recoverable metals. An interlaboratory round-robin study was conducted. Digestion procedures used by the U. S. Geological Survey and the U. S. Environmental Protection Agency were used to solubilize the metals before their measurement. The data indicate that both digestion procedures for total recoverable metals are essentially equivalent. Precision data are comparable to those data obtained in standard-reference water samples for dissolved metals.

  18. 21 CFR 821.25 - Device tracking system and content requirements: manufacturer requirements.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... manufacturer of a tracked device shall keep current records in accordance with its standard operating procedure... this section. A manufacturer shall make this standard operating procedure available to FDA upon request. A manufacturer shall incorporate the following into the standard operating procedure: (1)...

  19. 21 CFR 821.25 - Device tracking system and content requirements: manufacturer requirements.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... manufacturer of a tracked device shall keep current records in accordance with its standard operating procedure... this section. A manufacturer shall make this standard operating procedure available to FDA upon request. A manufacturer shall incorporate the following into the standard operating procedure: (1)...

  20. Best Manufacturing Practices: Report of Survey Conducted at UNISYS corporation Computer Systems Division, St. Paul, Minnesota

    DTIC Science & Technology

    1987-11-01

    test sequence. Just In Time Manufacturing Just In Time (JIT) manufacturing has been implemented at the UNISYS CSD site in Pueblo, CO. The Pueblo...inspection, staging, and distribution is performed in a highly automated "paperless" environment. Additionally, Just In Time manufacturing concepts have

  1. A Black-Scholes Approach to Satisfying the Demand in a Failure-Prone Manufacturing System

    NASA Technical Reports Server (NTRS)

    Chavez-Fuentes, Jorge R.; Gonzalex, Oscar R.; Gray, W. Steven

    2007-01-01

    The goal of this paper is to use a financial model and a hedging strategy in a systems application. In particular, the classical Black-Scholes model, which was developed in 1973 to find the fair price of a financial contract, is adapted to satisfy an uncertain demand in a manufacturing system when one of two production machines is unreliable. This financial model together with a hedging strategy are used to develop a closed formula for the production strategies of each machine. The strategy guarantees that the uncertain demand will be met in probability at the final time of the production process. It is assumed that the production efficiency of the unreliable machine can be modeled as a continuous-time stochastic process. Two simple examples illustrate the result.

  2. Modeling and analysis of equipment managers in manufacturing execution systems for semiconductor packaging.

    PubMed

    Cheng, F T; Yang, H C; Luo, T L; Feng, C; Jeng, M

    2000-01-01

    Equipment Managers (EMs) play a major role in a Manufacturing Execution System (MES). They serve as the communication bridge between the components of an MES and the equipment. The purpose of this paper is to propose a novel methodology for developing analytical and simulation models for the EM such that the validity and performance of the EM can be evaluated. Domain knowledge and requirements are collected from a real semiconductor packaging factory. By using IDEFO and state diagrams, a static functional model and a dynamic state model of the EM are built. Next, these two models are translated into a Petri net model. This allows qualitative and quantitative analyses of the system. The EM net model is then expanded into the MES net model. Therefore, the performance of an EM in the MES environment can be evaluated. These evaluation results are good references for design and decision making.

  3. A Black-Scholes Approach to Satisfying the Demand in a Failure-Prone Manufacturing System

    NASA Technical Reports Server (NTRS)

    Chavez-Fuentes, Jorge R.; Gonzalex, Oscar R.; Gray, W. Steven

    2007-01-01

    The goal of this paper is to use a financial model and a hedging strategy in a systems application. In particular, the classical Black-Scholes model, which was developed in 1973 to find the fair price of a financial contract, is adapted to satisfy an uncertain demand in a manufacturing system when one of two production machines is unreliable. This financial model together with a hedging strategy are used to develop a closed formula for the production strategies of each machine. The strategy guarantees that the uncertain demand will be met in probability at the final time of the production process. It is assumed that the production efficiency of the unreliable machine can be modeled as a continuous-time stochastic process. Two simple examples illustrate the result.

  4. A Petri Net Approach Based Elementary Siphons Supervisor for Flexible Manufacturing Systems

    NASA Astrophysics Data System (ADS)

    Abdul-Hussin, Mowafak Hassan

    2015-05-01

    This paper presents an approach to constructing a class of an S3PR net for modeling, simulation and control of processes occurring in the flexible manufacturing system (FMS) used based elementary siphons of a Petri net. Siphons are very important to the analysis and control of deadlocks of FMS that is significant objectives of siphons. Petri net models in the efficiency structure analysis, and utilization of the FMSs when different policy can be implemented lead to the deadlock prevention. We are representing an effective deadlock-free policy of a special class of Petri nets called S3PR. Simulation of Petri net structural analysis and reachability graph analysis is used for analysis and control of Petri nets. Petri nets contain been successfully as one of the most powerful tools for modelling of FMS, where Using structural analysis, we show that liveness of such systems can be attributed to the absence of under marked siphons.

  5. Assessment of the Current Level of Automation in the Manufacture of Fuel Cell Systems for Combined Heat and Power Applications

    SciTech Connect

    Ulsh, M.; Wheeler, D.; Protopappas, P.

    2011-08-01

    The U.S. Department of Energy (DOE) is interested in supporting manufacturing research and development (R&D) for fuel cell systems in the 10-1,000 kilowatt (kW) power range relevant to stationary and distributed combined heat and power applications, with the intent to reduce manufacturing costs and increase production throughput. To assist in future decision-making, DOE requested that the National Renewable Energy Laboratory (NREL) provide a baseline understanding of the current levels of adoption of automation in manufacturing processes and flow, as well as of continuous processes. NREL identified and visited or interviewed key manufacturers, universities, and laboratories relevant to the study using a standard questionnaire. The questionnaire covered the current level of vertical integration, the importance of quality control developments for automation, the current level of automation and source of automation design, critical balance of plant issues, potential for continuous cell manufacturing, key manufacturing steps or processes that would benefit from DOE support for manufacturing R&D, the potential for cell or stack design changes to support automation, and the relationship between production volume and decisions on automation.

  6. DARPA DICE Manufacturing Optimization

    DTIC Science & Technology

    1993-01-01

    Manufacturing and Assembly ( DFMA ) with a set of tools to model the manufacturing processes, and manage tradeoffs across multiple processes. The subject of...in the product and process domains. The system will support DFMA with a set of tools to model the manufacturing processes, and manage tradeoffs across...concurrently in the product and process domains. The system will support Design for Manufacturing and Assembly ( DFMA ) with a set af tools to model the

  7. Potential for technically recoverable unconventional gas and oil resources in the Polish-Ukrainian Foredeep, Poland, 2012

    USGS Publications Warehouse

    Gautier, Donald L.; Pitman, Janet K.; Charpentier, Ronald R.; Cook, Troy; Klett, Timothy R.; Schenk, Christopher J.

    2012-01-01

    Using a performance-based geological assessment methodology, the U.S. Geological Survey estimated mean volumes of 1,345 billion cubic feet of potentially technically recoverable gas and 168 million barrels of technically recoverable oil and natural gas liquids in Ordovician and Silurian age shales in the Polish- Ukrainian Foredeep basin of Poland.

  8. Upgrading the steam and cooling systems at a machine tool manufacturing complex

    SciTech Connect

    Davies, G.R.; Drye, J.W.

    1997-03-01

    Cincinnati Milacron, Inc., one of the world`s largest machine tool manufacturers, decided to upgrade the steam and cooling systems that serve Milacron`s multibuilding 1.5 million square foot (139,350 m{sup 2}) headquarters complex in Cincinnati, Ohio. The upgrades were begun in 1993 and were operational by March 1995. Program objectives were to: (1) Provide mechanical cooling of manufacturing areas for better temperature control to gain closer tolerances on machined parts. This was to support a corporate objective to obtain ISO 9000 Certification which has been achieved. (2) Phase-out use of ozone-depleting chlorofluorocarbon (CFC) refrigerants in existing electric chillers and packaged air-conditioning (DX) units. (3) Minimize waste oil and wood leaving the complex to reduce disposal costs and environmental liabilities. (4) Reduce operating and maintenance costs to enhance industrial competitiveness. With co-funding help from the local utility company, Cinergy Corporation, the authors assisted Milacron in analyzing the feasibility of various mechanical cooling concepts such as single vs. two-stage steam absorption vs. electric chillers. This analysis provided the data needed to select the concepts which best met the program objectives.

  9. The Preemptive Stocker Dispatching Rule of Automatic Material Handling System in 300 mm Semiconductor Manufacturing Factories

    NASA Astrophysics Data System (ADS)

    Wang, C. N.; Lin, H. S.; Hsu, H. P.; Wang, Yen-Hui; Chang, Y. P.

    2016-04-01

    The integrated circuit (IC) manufacturing industry is one of the biggest output industries in this century. The 300mm wafer fabs is the major fab size of this industry. The automatic material handling system (AMHS) has become one of the most concerned issues among semiconductor manufacturers. The major lot delivery of 300mm fabs is used overhead hoist transport (OHT). The traffic jams are happened frequently due to the wide variety of products and big amount of OHTs moving in the fabs. The purpose of this study is to enhance the delivery performance of automatic material handling and reduce the delay and waiting time of product transportation for both hot lots and normal lots. Therefore, this study proposes an effective OHT dispatching rule: preemptive stocker dispatching (PSD). Simulation experiments are conducted and one of the best differentiated preemptive rule, differentiated preemptive dispatching (DPD), is used for comparison. Compared with DPD, The results indicated that PSD rule can reduce average variable delivery time of normal lots by 13.15%, decreasing average variable delivery time of hot lots by 17.67%. Thus, the PSD rule can effectively reduce the delivery time and enhance productivity in 300 mm wafer fabs.

  10. An archived multi-objective simulated annealing for a dynamic cellular manufacturing system

    NASA Astrophysics Data System (ADS)

    Shirazi, Hossein; Kia, Reza; Javadian, Nikbakhsh; Tavakkoli-Moghaddam, Reza

    2014-05-01

    To design a group layout of a cellular manufacturing system (CMS) in a dynamic environment, a multi-objective mixed-integer non-linear programming model is developed. The model integrates cell formation, group layout and production planning (PP) as three interrelated decisions involved in the design of a CMS. This paper provides an extensive coverage of important manufacturing features used in the design of CMSs and enhances the flexibility of an existing model in handling the fluctuations of part demands more economically by adding machine depot and PP decisions. Two conflicting objectives to be minimized are the total costs and the imbalance of workload among cells. As the considered objectives in this model are in conflict with each other, an archived multi-objective simulated annealing (AMOSA) algorithm is designed to find Pareto-optimal solutions. Matrix-based solution representation, a heuristic procedure generating an initial and feasible solution and efficient mutation operators are the advantages of the designed AMOSA. To demonstrate the efficiency of the proposed algorithm, the performance of AMOSA is compared with an exact algorithm (i.e., ∈-constraint method) solved by the GAMS software and a well-known evolutionary algorithm, namely NSGA-II for some randomly generated problems based on some comparison metrics. The obtained results show that the designed AMOSA can obtain satisfactory solutions for the multi-objective model.

  11. A multi-objective model for designing a group layout of a dynamic cellular manufacturing system

    NASA Astrophysics Data System (ADS)

    Kia, Reza; Shirazi, Hossein; Javadian, Nikbakhsh; Tavakkoli-Moghaddam, Reza

    2013-04-01

    This paper presents a multi-objective mixed-integer nonlinear programming model to design a group layout of a cellular manufacturing system in a dynamic environment, in which the number of cells to be formed is variable. Cell formation (CF) and group layout (GL) are concurrently made in a dynamic environment by the integrated model, which incorporates with an extensive coverage of important manufacturing features used in the design of CMSs. Additionally, there are some features that make the presented model different from the previous studies. These features include the following: (1) the variable number of cells, (2) the integrated CF and GL decisions in a dynamic environment by a multi-objective mathematical model, and (3) two conflicting objectives that minimize the total costs (i.e., costs of intra and inter-cell material handling, machine relocation, purchasing new machines, machine overhead, machine processing, and forming cells) and minimize the imbalance of workload among cells. Furthermore, the presented model considers some limitations, such as machine capability, machine capacity, part demands satisfaction, cell size, material flow conservation, and location assignment. Four numerical examples are solved by the GAMS software to illustrate the promising results obtained by the incorporated features.

  12. New policy to manage tools in flexible manufacturing systems using network part programs

    NASA Astrophysics Data System (ADS)

    Matta, Andrea; Tolio, Tullio; Grieco, Antonio; Nucci, Francesco

    2000-10-01

    The high investment related to the acquisition of Flexible Manufacturing Systems forces firms to a better utilization of the machines. Different actions can be taken in order to avoid idle times of the machines: reduction of the unproductive times (time dedicated to rapid movements, tool exchange, pallet exchange, etc.), improvement of machines and, not last, a better management of the resources. The paper proposes a new policy for the management of tool operations in parallel machine FMS to minimize the idle times due to the lack of tools. The proposed policy uses new opportunities in manufacturing technology related with the use of network part programs in NC machines. It is already known in literature the potentiality of network part programs, more flexible than traditional sequential part programs that execute simply the rigid list of operations. Network part programs allow the different alternative ways to process each part. The way in which network part programs are executed by machines depends on the state of the tools and availability of the tools. The proposed method has been compared with other existing ones based on a real test case, a parallel machine FMS with two machines and a tool carrier.

  13. A system model to integrate the “Green Manufacturing” concept in Romanian manufacturing organisation

    NASA Astrophysics Data System (ADS)

    Tilină, D. I.; Zapciu, M.; Mohora, C.

    2015-11-01

    In Romania, the large majorities of the manufacturing companies consume natural resources and energy in an unsustainable manner. Over the years, the emissions of greenhouse gases have led not only to many environmental problems but also to important social and economic problems. A real solution to help the Romanian manufacturing companies to adapt to the new legislative requirements is the green manufacturing implementation. Considering the current situation, the purpose of this paper is to present a model that will integrate the green manufacturing concept at the organizational level based on the practices identified in the Romanian manufacturing companies at the operational level in the context of sustainable development.

  14. Optimal management of reconfigurable manufacturing system modeling with Petri nets developed three-dimensional - RPD3D

    NASA Astrophysics Data System (ADS)

    Teodor, F.; Marinescu, V.; Epureanu, A.

    2016-11-01

    Modeling of reconfigurable manufacturing systems would have done using existing Petri net types, but the complexity and dynamics of the new manufacturing system, mainly data reconfiguration feature, required looking for a more compact representation with many variables that to model as accurately not only the normal operation of the production system but can capture and model and reconfiguration process. Thus, it was necessary to create a new class of Petri nets, called RPD3D (Developed Petri nets with three dimensional) showing the name of both lineage (new class derived from Petri nets developed, created in 2000 by Prof. Dr. Ing Vasile Marinescu in his doctoral thesis) [1], but the most important of the new features defining (transformation from one 2D model into a 3D model).The idea was to introduce the classical model of a Petri third dimension to be able to overlay multiple levels (layers) formed in 2D or 3D Petri nets that interact with each other (receiving or giving commands to enable or disable the various modules together simulating the operation of reconfigurable manufacturing systems). The aim is to present a new type of Petri nets called RPD3D - Developed Petri three-dimensional model used for optimal control and simulation of reconfigurable manufacturing systems manufacture of products such systems.

  15. Modeling and deadlock avoidance of automated manufacturing systems with multiple automated guided vehicles.

    PubMed

    Wu, Naiqi; Zhou, MengChu

    2005-12-01

    An automated manufacturing system (AMS) contains a number of versatile machines (or workstations), buffers, an automated material handling system (MHS), and is computer-controlled. An effective and flexible alternative for implementing MHS is to use automated guided vehicle (AGV) system. The deadlock issue in AMS is very important in its operation and has extensively been studied. The deadlock problems were separately treated for parts in production and transportation and many techniques were developed for each problem. However, such treatment does not take the advantage of the flexibility offered by multiple AGVs. In general, it is intractable to obtain maximally permissive control policy for either problem. Instead, this paper investigates these two problems in an integrated way. First we model an AGV system and part processing processes by resource-oriented Petri nets, respectively. Then the two models are integrated by using macro transitions. Based on the combined model, a novel control policy for deadlock avoidance is proposed. It is shown to be maximally permissive with computational complexity of O (n2) where n is the number of machines in AMS if the complexity for controlling the part transportation by AGVs is not considered. Thus, the complexity of deadlock avoidance for the whole system is bounded by the complexity in controlling the AGV system. An illustrative example shows its application and power.

  16. Remaining recoverable petroleum in giant oil fields of the Los Angeles Basin, southern California

    USGS Publications Warehouse

    Gautier, Donald L.; Tennyson, Marilyn E.; Cook, Troy A.; Charpentier, Ronald R.; Klett, Timothy R.

    2012-01-01

    Using a probabilistic geology-based methodology, a team of U.S. Geological Survey (USGS) scientists recently assessed the remaining recoverable oil in 10 oil fields of the Los Angeles Basin in southern California. The results of the assessment suggest that between 1.4 and 5.6 billion barrels of additional oil could be recovered from those fields with existing technology.

  17. Large recoverable electrostrain in Mn-doped (Ba,Sr) TiO{sub 3} ceramics

    SciTech Connect

    Zhang, L.X.; Chen, W.; Ren, X.

    2004-12-06

    In this letter we demonstrate that with a different principle, BaTiO{sub 3} ceramics, so far considered as inferior piezoelectrics compared with Pb(Zr,Ti)O{sub 3} (PZT), can show a large recoverable electrostrain. This principle utilizes a point-defect-mediated reversible domain switching mechanism, which can in theory generate 0.368% strain for BaTiO{sub 3} ceramics at the best condition. Experimental results showed that, after aging at room temperature, 1.0 mol % Mn-doped (Ba{sub 0.95}Sr{sub 0.05})TiO{sub 3} ceramics generate a large recoverable nonlinear strain of about 0.12%-0.15% at a field of 3 kV/mm. This value exceeds that of conventional hard PZT piezoelectric ceramics. A microscopic model for the domain-related electrostrain effect in ceramics is proposed. It is also found that the large electrostrain effect is quite stable with respect to both changing frequency and fatigue cycles. Large electrostrain remains recoverable down to 0.05 Hz and after 10 000 cycles. These results demonstrate the potential of our approach in achieving large recoverable electrostrain in environmental-friendly (Pb-free) ceramics.

  18. Advanced Manufacturing

    DTIC Science & Technology

    2002-01-01

    manufacturing will enable the mass customization of products and create new market opportunities in the commercial sector. Flexible manufacturing ...the mass customization of products and create new market opportunities in the commercial sector. One of the most promising flexible manufacturing ... manufacturing , increase efficiency and productivity. Research in leading edge technologies continues to promise exciting new manufacturing methods

  19. Additive Manufacturing Enabled Ubiquitous Sensing in Aerospace and Integrated Building Systems

    NASA Astrophysics Data System (ADS)

    Mantese, Joseph

    2015-03-01

    Ubiquitous sensing is rapidly emerging as a means for globally optimizing systems of systems by providing both real time PHM (prognostics, diagnostics, and health monitoring), as well as expanded in-the-loop control. In closed or proprietary systems, such as in aerospace vehicles and life safety or security building systems; wireless signals and power must be supplied to a sensor network via single or multiple data concentrators in an architecture that ensures reliable/secure interconnectivity. In addition, such networks must be robust to environmental factors, including: corrosion, EMI/RFI, and thermal/mechanical variations. In this talk, we describe the use of additive manufacturing processes guided by physics based models for seamlessly embedding a sensor suite into aerospace and building system components; while maintaining their structural integrity and providing wireless power, sensor interrogation, and real-time diagnostics. We detail this approach as it specifically applies to industrial gas turbines for stationary land power. This work is supported through a grant from the National Energy Technology Laboratory (NETL), a division of the Department of Energy.

  20. Methods of defining ontologies, word disambiguation methods, computer systems, and articles of manufacture

    DOEpatents

    Sanfilippo, Antonio P [Richland, WA; Tratz, Stephen C [Richland, WA; Gregory, Michelle L [Richland, WA; Chappell, Alan R [Seattle, WA; Whitney, Paul D [Richland, WA; Posse, Christian [Seattle, WA; Baddeley, Robert L [Richland, WA; Hohimer, Ryan E [West Richland, WA

    2011-10-11

    Methods of defining ontologies, word disambiguation methods, computer systems, and articles of manufacture are described according to some aspects. In one aspect, a word disambiguation method includes accessing textual content to be disambiguated, wherein the textual content comprises a plurality of words individually comprising a plurality of word senses, for an individual word of the textual content, identifying one of the word senses of the word as indicative of the meaning of the word in the textual content, for the individual word, selecting one of a plurality of event classes of a lexical database ontology using the identified word sense of the individual word, and for the individual word, associating the selected one of the event classes with the textual content to provide disambiguation of a meaning of the individual word in the textual content.

  1. Systems and Methods for Fabricating Objects Including Amorphous Metal Using Techniques Akin to Additive Manufacturing

    NASA Technical Reports Server (NTRS)

    Hofmann, Douglas (Inventor)

    2017-01-01

    Systems and methods in accordance with embodiments of the invention fabricate objects including amorphous metals using techniques akin to additive manufacturing. In one embodiment, a method of fabricating an object that includes an amorphous metal includes: applying a first layer of molten metallic alloy to a surface; cooling the first layer of molten metallic alloy such that it solidifies and thereby forms a first layer including amorphous metal; subsequently applying at least one layer of molten metallic alloy onto a layer including amorphous metal; cooling each subsequently applied layer of molten metallic alloy such that it solidifies and thereby forms a layer including amorphous metal prior to the application of any adjacent layer of molten metallic alloy; where the aggregate of the solidified layers including amorphous metal forms a desired shape in the object to be fabricated; and removing at least the first layer including amorphous metal from the surface.

  2. Intelligent electrical harness connector assembly using Bell Helicopter Textron's 'Wire Harness Automated Manufacturing System'

    NASA Astrophysics Data System (ADS)

    Springer, D. W.

    Bell Helicopter Textron, Incorporated (BHTI) installed two Digital Equipment Corporation PDP-11 computers and an American Can Inc. Ink Jet printer in 1980 as the cornerstone of the Wire Harness Automated Manufacturing System (WHAMS). WHAMS is based upon the electrical assembly philosophy of continuous filament harness forming. This installation provided BHTI with a 3 to 1 return-on-investment by reducing wire and cable identification cycle time by 80 percent and harness forming, on dedicated layout tooling, by 40 percent. Yet, this improvement in harness forming created a bottle neck in connector assembly. To remove this bottle neck, BHTI has installed a prototype connector assembly cell that integrates the WHAMS' data base and innovative computer technologies to cut harness connector assembly cycle time. This novel connector assembly cell uses voice recognition, laser identification, and animated computer graphics to help the electrician in the correct assembly of harness connectors.

  3. Optimum design of electrical motors for multilink manipulators and automated manufacturing systems

    NASA Astrophysics Data System (ADS)

    Choi, T.

    The problem of finding the optimum design of electric motors used as actuators in robotic manipulators and in manufacturing machines is addressed. The optimization may provide a minimum time of operation and/or minimum losses of energy for the actuator. The development of design technologies is reviewed, yielding a recommendation for a hierarchical procedure for motor design using small computers. Information from the catalogues of 1800 motors was organized into a computer database, MOTOR-USA. Analysis of the database shows that the DC PM motor has the best performance characteristics among all types of motors. The design of a generalized electric motor is formulated using a doubly excited magnetic field system. The generalized examples of transformer and synchronous motor designs lead to an important result: there exists an optimum machine configuration which remains unchanged when the power of the motor is changed over a broad range.

  4. Computer-assisted design/computer-assisted manufacturing systems: A revolution in restorative dentistry.

    PubMed

    Sajjad, Arbaz

    2016-01-01

    For the better part of the past 20 years, dentistry has seen the development of many new all-ceramic materials and restorative techniques fueled by the desire to capture the ever elusive esthetic perfection. This has resulted in the fusion of the latest in material science and the pen ultimate in computer-assisted design/computer-assisted manufacturing (CAD/CAM) technology. This case report describes the procedure for restoring the esthetic appearance of both the left and right maxillary peg-shaped lateral incisors with a metal-free sintered finely structured feldspar ceramic material using the latest laboratory CAD/CAM system. The use of CAD/CAM technology makes it possible to produce restorations faster with precision- fit and good esthetics overcoming the errors associated with traditional ceramo-metal technology. The incorporation of this treatment modality would mean that the dentist working procedures will have to be adapted in the methods of CAD/CAM technology.

  5. Computer-implemented security evaluation methods, security evaluation systems, and articles of manufacture

    DOEpatents

    Muller, George; Perkins, Casey J.; Lancaster, Mary J.; MacDonald, Douglas G.; Clements, Samuel L.; Hutton, William J.; Patrick, Scott W.; Key, Bradley Robert

    2015-07-28

    Computer-implemented security evaluation methods, security evaluation systems, and articles of manufacture are described. According to one aspect, a computer-implemented security evaluation method includes accessing information regarding a physical architecture and a cyber architecture of a facility, building a model of the facility comprising a plurality of physical areas of the physical architecture, a plurality of cyber areas of the cyber architecture, and a plurality of pathways between the physical areas and the cyber areas, identifying a target within the facility, executing the model a plurality of times to simulate a plurality of attacks against the target by an adversary traversing at least one of the areas in the physical domain and at least one of the areas in the cyber domain, and using results of the executing, providing information regarding a security risk of the facility with respect to the target.

  6. Deadlock-free genetic scheduling algorithm for automated manufacturing systems based on deadlock control policy.

    PubMed

    Xing, KeYi; Han, LiBin; Zhou, MengChu; Wang, Feng

    2012-06-01

    Deadlock-free control and scheduling are vital for optimizing the performance of automated manufacturing systems (AMSs) with shared resources and route flexibility. Based on the Petri net models of AMSs, this paper embeds the optimal deadlock avoidance policy into the genetic algorithm and develops a novel deadlock-free genetic scheduling algorithm for AMSs. A possible solution of the scheduling problem is coded as a chromosome representation that is a permutation with repetition of parts. By using the one-step look-ahead method in the optimal deadlock control policy, the feasibility of a chromosome is checked, and infeasible chromosomes are amended into feasible ones, which can be easily decoded into a feasible deadlock-free schedule. The chromosome representation and polynomial complexity of checking and amending procedures together support the cooperative aspect of genetic search for scheduling problems strongly.

  7. Fuzzy methods in decision making process - A particular approach in manufacturing systems

    NASA Astrophysics Data System (ADS)

    Coroiu, A. M.

    2015-11-01

    We are living in a competitive environment, so we can see and understand that the most of manufacturing firms do the best in order to accomplish meeting demand, increasing quality, decreasing costs, and delivery rate. In present a stake point of interest is represented by the development of fuzzy technology. A particular approach for this is represented through the development of methodologies to enhance the ability to managed complicated optimization and decision making aspects involving non-probabilistic uncertainty with the reason to understand, development, and practice the fuzzy technologies to be used in fields such as economic, engineering, management, and societal problems. Fuzzy analysis represents a method for solving problems which are related to uncertainty and vagueness; it is used in multiple areas, such as engineering and has applications in decision making problems, planning and production. As a definition for decision making process we can use the next one: result of mental processes based upon cognitive process with a main role in the selection of a course of action among several alternatives. Every process of decision making can be represented as a result of a final choice and the output can be represented as an action or as an opinion of choice. Different types of uncertainty can be discovered in a wide variety of optimization and decision making problems related to planning and operation of power systems and subsystems. The mixture of the uncertainty factor in the construction of different models serves for increasing their adequacy and, as a result, the reliability and factual efficiency of decisions based on their analysis. Another definition of decision making process which came to illustrate and sustain the necessity of using fuzzy method: the decision making is an approach of choosing a strategy among many different projects in order to achieve some purposes and is formulated as three different models: high risk decision, usual risk

  8. Effects of manufactured nanomaterials on fishes: a target organ and body systems physiology approach.

    PubMed

    Handy, R D; Al-Bairuty, G; Al-Jubory, A; Ramsden, C S; Boyle, D; Shaw, B J; Henry, T B

    2011-10-01

    Manufactured nanomaterials (NM) are already used in consumer products and exposure modelling predicts releases of ng to low µg l(-1) levels of NMs into surface waters. The exposure of aquatic ecosystems, and therefore fishes, to manufactured NMs is inevitable. This review uses a physiological approach to describe the known effects of NMs on the body systems of fishes and to identify the internal target organs, as well as outline aspects of colloid chemistry relevant to fish biology. The acute toxicity data, suggest that the lethal concentration for many NMs is in the mg l(-1) range, and a number of sublethal effects have been reported at concentrations from c. 100 µg to 1 mg l(-1). Exposure to NMs in the water column can cause respiratory toxicity involving altered ventilation, mucus secretion and gill pathology. This may not lead, however, to overt haematological disturbances in the short term. The internal target organs include the liver, spleen and haematopoietic system, kidney, gut and brain; with toxic effects involving oxidative stress, ionoregulatory disturbances and organ pathologies. Some pathology appears to be novel for NMs, such as vascular injury in the brain of rainbow trout Oncorhynchus mykiss with carbon nanotubes. A lack of analytical methods, however, has prevented the reporting of NM concentrations in fish tissues, and the precise uptake mechanisms across the gill or gut are yet to be elucidated. The few dietary exposure studies conducted show no effects on growth or food intake at 10-100 mg kg(-1) inclusions of NMs in the diet of O. mykiss, but there are biochemical disturbances. Early life stages are sensitive to NMs with reports of lethal toxicity and developmental defects. There are many data gaps, however, including how water quality alters physiological responses, effects on immunity and chronic exposure data at environmentally relevant concentrations. Overall, the data so far suggest that the manufactured NMs are not as toxic as some

  9. Preparation of uniform magnetic recoverable catalyst microspheres with hierarchically mesoporous structure by using porous polymer microsphere template

    NASA Astrophysics Data System (ADS)

    Ren, Lianbing; Teng, Chao; Zhu, Lili; He, Jie; Wang, You; Zuo, Xinbing; Hong, Mei; Wang, Yong; Jiang, Biwang; Zhao, Jing

    2014-04-01

    Merging nanoparticles with different functions into a single microsphere can exhibit profound impact on various applications. However, retaining the unique properties of each component after integration has proven to be a significant challenge. Our previous research demonstrated a facile method to incorporate magnetic nanoparticles into porous silica microspheres. Here, we report the fabrication of porous silica microspheres embedded with magnetic and gold nanoparticles as magnetic recoverable catalysts. The as-prepared multifunctional composite microspheres exhibit excellent magnetic and catalytic properties and a well-defined structure such as uniform size, high surface area, and large pore volume. As a result, the very little composite microspheres show high performance in catalytic reduction of 4-nitrophenol, special convenient magnetic separability, long life, and good reusability. The unique nanostructure makes the microspheres a novel stable and highly efficient catalyst system for various catalytic industry processes.

  10. Preparation of uniform magnetic recoverable catalyst microspheres with hierarchically mesoporous structure by using porous polymer microsphere template

    PubMed Central

    2014-01-01

    Merging nanoparticles with different functions into a single microsphere can exhibit profound impact on various applications. However, retaining the unique properties of each component after integration has proven to be a significant challenge. Our previous research demonstrated a facile method to incorporate magnetic nanoparticles into porous silica microspheres. Here, we report the fabrication of porous silica microspheres embedded with magnetic and gold nanoparticles as magnetic recoverable catalysts. The as-prepared multifunctional composite microspheres exhibit excellent magnetic and catalytic properties and a well-defined structure such as uniform size, high surface area, and large pore volume. As a result, the very little composite microspheres show high performance in catalytic reduction of 4-nitrophenol, special convenient magnetic separability, long life, and good reusability. The unique nanostructure makes the microspheres a novel stable and highly efficient catalyst system for various catalytic industry processes. PMID:24708885

  11. 77 FR 12799 - Foreign-Trade Zone 104-Savannah, GA Expansion of Manufacturing Authority Mitsubishi Power Systems...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-03-02

    ... Foreign-Trade Zone 104--Savannah, GA Expansion of Manufacturing Authority Mitsubishi Power Systems Americas, Inc. (Power Generation Turbines) Pooler, GA An application has been submitted to the Foreign... Mitsubishi Power Systems Americas, Inc. (MPSA), in Pooler, Georgia. The application was submitted pursuant to...

  12. Advanced Manufacturing Methods for Systems of Microsystem Nanospacecraft- Status of the Project

    NASA Astrophysics Data System (ADS)

    Plesseria, J. Y.; Corbelli, A.; Masse, C.; Rigo, O.; Pambaguian, L.; Bonvoisin, B.

    2014-06-01

    In the frame of an ESA TRP project, CSL, SIRRIS, ALMASpace and TAS-F associated to evaluate advanced manufacturing methods for application to space hardware.The state of the art of the new manufacturing methods, including additive manufacturing but also advanced bonding, joining and shaping techniques has been reviewed. Then three types of case studies have been developed successively. The first type was a re- manufacture of an existing piece of hardware using advanced techniques to evaluate if there is some potential improvement to be achieved (cost, production time, complexity reduction). The second level was to design and manufacture a part based on the application requirements. The last level was to design and manufacture a part taking into account the subsystem to which it belongs. All case studies have been tested in terms of achieved performances and resistance to the mechanical and thermal environment.

  13. Toward Failure Modeling In Complex Dynamic Systems: Impact of Design and Manufacturing Variations

    NASA Technical Reports Server (NTRS)

    Tumer, Irem Y.; McAdams, Daniel A.; Clancy, Daniel (Technical Monitor)

    2001-01-01

    When designing vehicle vibration monitoring systems for aerospace devices, it is common to use well-established models of vibration features to determine whether failures or defects exist. Most of the algorithms used for failure detection rely on these models to detect significant changes during a flight environment. In actual practice, however, most vehicle vibration monitoring systems are corrupted by high rates of false alarms and missed detections. Research conducted at the NASA Ames Research Center has determined that a major reason for the high rates of false alarms and missed detections is the numerous sources of statistical variations that are not taken into account in the. modeling assumptions. In this paper, we address one such source of variations, namely, those caused during the design and manufacturing of rotating machinery components that make up aerospace systems. We present a novel way of modeling the vibration response by including design variations via probabilistic methods. The results demonstrate initial feasibility of the method, showing great promise in developing a general methodology for designing more accurate aerospace vehicle vibration monitoring systems.

  14. DARPA DICE Manufacturing Optimization

    DTIC Science & Technology

    1992-01-01

    Design for Manufacturing and Assembly ( DFMA ) with a set of tools to model the manufacturing processes, and manage tradeoffs across multiple processes. The...multiple manufacturing engineers, and the product/process changes are traded concurrently in the product and process domains. The system will support DFMA ...Contract Data Requirements List CM Communications Manager DARPA Defense Advanced Research Projects Agency DFMA Design for Manufacturing and Assembly

  15. Unit cell-based computer-aided manufacturing system for tissue engineering.

    PubMed

    Kang, Hyun-Wook; Park, Jeong Hun; Kang, Tae-Yun; Seol, Young-Joon; Cho, Dong-Woo

    2012-03-01

    Scaffolds play an important role in the regeneration of artificial tissues or organs. A scaffold is a porous structure with a micro-scale inner architecture in the range of several to several hundreds of micrometers. Therefore, computer-aided construction of scaffolds should provide sophisticated functionality for porous structure design and a tool path generation strategy that can achieve micro-scale architecture. In this study, a new unit cell-based computer-aided manufacturing (CAM) system was developed for the automated design and fabrication of a porous structure with micro-scale inner architecture that can be applied to composite tissue regeneration. The CAM system was developed by first defining a data structure for the computing process of a unit cell representing a single pore structure. Next, an algorithm and software were developed and applied to construct porous structures with a single or multiple pore design using solid freeform fabrication technology and a 3D tooth/spine computer-aided design model. We showed that this system is quite feasible for the design and fabrication of a scaffold for tissue engineering.

  16. Apparel Manufacture

    NASA Technical Reports Server (NTRS)

    1995-01-01

    Marshall Space Flight Center teamed with the University of Alabama in Huntsville (UAH) in 1989 on a program involving development of advanced simulation software. Concurrently, the State of Alabama chartered UAH to conduct a technology advancement program in support of the state's apparel manufacturers. In 1992, under contract to Marshall, UAH developed an apparel-specific software package that allows manufacturers to design and analyze modules without making an actual investment -- it functions on ordinary PC equipment. By 1995, Marshall had responded to requests for the package from more than 400 companies in 36 states; some of which reported savings up to $2 million. The National Garment Company of Missouri, for example, uses the system to design and balance a modular line before committing to expensive hardware; for setting up sewing lines; and for determining the composition of a new team.

  17. Initiate Instruction in Manufacturing Systems Engineering by Industrial and Government Experts over NTU Satellite Network.

    ERIC Educational Resources Information Center

    Baldwin, Lionel V.

    Based on the assumption that there is a need for advanced education among both new graduates of programs for manufacturing engineers and currently practicing engineers, a National Technological University (NTU) project produced instructional modules on manufacturing engineering topics developed by industrial, government, consulting, and academic…

  18. Modeling and Forecasting the Demand for Aircraft Recoverable Spare Parts

    DTIC Science & Technology

    1993-01-01

    Squared Error and Mean Absolute Deviation of Improved Techniques over Current System ............................ vii S.2. Cost and Performance with... Current System .......... 77 7.2. Cost and Performance with Traditional Availability Goals ....................................... 80 7.3. Cost and...be im- proved by accouting explicitly for forecasting uncertainty, which the current method ignores. Our comments about the current system’s approach

  19. The comparison of the use of holonic and agent-based methods in modelling of manufacturing systems

    NASA Astrophysics Data System (ADS)

    Foit, K.; Banaś, W.; Gwiazda, A.; Hryniewicz, P.

    2017-08-01

    The rapid evolution in the field of industrial automation and manufacturing is often called the 4th Industry Revolution. Worldwide availability of the internet access contributes to the competition between manufacturers, gives the opportunity for buying materials, parts and for creating the partnership networks, like cloud manufacturing, grid manufacturing (MGrid), virtual enterprises etc. The effect of the industry evolution is the need to search for new solutions in the field of manufacturing systems modelling and simulation. During the last decade researchers have developed the agent-based approach of modelling. This methodology have been taken from the computer science, but was adapted to the philosophy of industrial automation and robotization. The operation of the agent-based system depends on the simultaneous acting of different agents that may have different roles. On the other hand, there is the holon-based approach that uses the structures created by holons. It differs from the agent-based structure in some aspects, while the other ones are quite similar in both methodologies. The aim of this paper is to present the both methodologies and discuss the similarities and the differences. This may could help to select the optimal method of modelling, according to the considered problem and software resources.

  20. Human Issues in Manufacturing Technology

    DTIC Science & Technology

    1992-09-01

    conventional mass- production manufacturing and the benefits of lean manufacturing . The text details the results of a five-year, multi national study...data and comparisons between mass and lean manufacturing . The key objective is to "illustrate the transition from mass to lean production with...of reference for the transition from current manufacturing systems to the goal state of lean manufacturing . Manufacturing before change is referred to

  1. An Assay System for Point-of-Care Diagnosis of Tuberculosis using Commercially Manufactured PCB Technology.

    PubMed

    Evans, Daniel; Papadimitriou, Konstantinos I; Greathead, Louise; Vasilakis, Nikolaos; Pantelidis, Panagiotis; Kelleher, Peter; Morgan, Hywel; Prodromakis, Themistoklis

    2017-04-06

    Rapid advances in clinical technologies, detection sensitivity and analytical throughput have delivered a significant expansion in our knowledge of prognostic and diagnostic biomarkers in many common infectious diseases, such as Tuberculosis (TB). During the last decade, a significant number of approaches to TB diagnosis have been attempted at Point-of-Care (PoC), exploiting a large variation of techniques and materials. In this work, we describe an electronics-based Enzyme-Linked ImmunoSorbent Assay (eELISA), using a Lab-on-a-Printed Circuit Board (LoPCB) approach, for TB diagnosis based on cytokine detection. The test relies upon an electrochemical (amperometric) assay, comprising a high-precision bioinstrumentation board and amperometric sensors, produced exclusively using standard PCB manufacturing processes. Electrochemical detection uses standard Au and Ag electrodes together with a bespoke, low-power, multichannel, portable data-acquisition system. We demonstrate high-performance assay chemistry performed at microfluidic volumes on Au pads directly at the PCB surface with improved limit of detection (~10 pg/mL) over standard colorimetric ELISA methods. The assay has also been implemented in plasma, showing the utility of the system for medical applications. This work is a significant step towards the development of a low-cost, portable, high-precision diagnostic and monitoring technology, which once combined with appropriate PCB-based microfluidic networks will provide complete LoPCB platforms.

  2. Novel fully integrated computer system for custom footwear: from 3D digitization to manufacturing

    NASA Astrophysics Data System (ADS)

    Houle, Pascal-Simon; Beaulieu, Eric; Liu, Zhaoheng

    1998-03-01

    This paper presents a recently developed custom footwear system, which integrates 3D digitization technology, range image fusion techniques, a 3D graphical environment for corrective actions, parametric curved surface representation and computer numerical control (CNC) machining. In this system, a support designed with the help of biomechanics experts can stabilize the foot in a correct and neutral position. The foot surface is then captured by a 3D camera using active ranging techniques. A software using a library of documented foot pathologies suggests corrective actions on the orthosis. Three kinds of deformations can be achieved. The first method uses previously scanned pad surfaces by our 3D scanner, which can be easily mapped onto the foot surface to locally modify the surface shape. The second kind of deformation is construction of B-Spline surfaces by manipulating control points and modifying knot vectors in a 3D graphical environment to build desired deformation. The last one is a manual electronic 3D pen, which may be of different shapes and sizes, and has an adjustable 'pressure' information. All applied deformations should respect a G1 surface continuity, which ensure that the surface can accustom a foot. Once the surface modification process is completed, the resulting data is sent to manufacturing software for CNC machining.

  3. Monitoring of manufacturing processes in the automotive industry using indoor location system

    NASA Astrophysics Data System (ADS)

    Ionescu, LM; Belu, N.; Rachieru, N.; Mazăre, AG; Anghel, D.-C.

    2016-08-01

    This paper presents a method for locating the operators, equipment and parts using radio communications systems. Specifically there will be radio transceiver arranged in a network of active and passive radio receivers placed on personnel, equipment or parts. Based on a radio triangulation method, it is determined the location of the all resources and parts involved in manufacturing process. The transceivers communicate with each other via “routers” - also components of the network. Such a structure may extend over large distances even in indoor spaces where there are obstacles (walls between rooms). The location is done by determining the power of transmission signal for at least three end points. The receiver position is then transmitted over the network through routers, to a central server where all positions of the resources are centralized. Our solution is a non-invasive and low cost method for determining resource position in the factory. The system can be used for both resource planning production for current process more efficient and for further analysis of the movement of resources during previous processes with possible adjustments to the workspace and re-planning of resources for future processes.

  4. Solar PV Manufacturing Cost Model Group: Installed Solar PV System Prices (Presentation)

    SciTech Connect

    Goodrich, A. C.; Woodhouse, M.; James, T.

    2011-02-01

    EERE's Solar Energy Technologies Program is charged with leading the Secretary's SunShot Initiative to reduce the cost of electricity from solar by 75% to be cost competitive with conventional energy sources without subsidy by the end of the decade. As part of this Initiative, the program has funded the National Renewable Energy Laboratory (NREL) to develop module manufacturing and solar PV system installation cost models to ensure that the program's cost reduction targets are carefully aligned with current and near term industry costs. The NREL cost analysis team has leveraged the laboratories' extensive experience in the areas of project finance and deployment, as well as industry partnerships, to develop cost models that mirror the project cost analysis tools used by project managers at leading U.S. installers. The cost models are constructed through a "bottoms-up" assessment of each major cost element, beginning with the system's bill of materials, labor requirements (type and hours) by component, site-specific charges, and soft costs. In addition to the relevant engineering, procurement, and construction costs, the models also consider all relevant costs to an installer, including labor burdens and overhead rates, supply chain costs, and overhead and materials inventory costs, and assume market-specific profits.

  5. Surface Roughness Measurement of Parts Manufactured by FDM Process using Light Sectioning Vision System

    NASA Astrophysics Data System (ADS)

    Kelkar, A. S.; Kumbhar, N. N.; Mulay, A. V.

    2016-08-01

    Fused Deposition Modeling (FDM) is a process of developing prototypes by depositing layers of material according to predetermined cross sectional geometry. Quality of the produced part is highly dependent on surface finish. This work describes a methodology to calculate the surface roughness of part manufactured using FDM process. The surface roughness values are measured using conventional stylus instrument and light sectioning vision system. In conventional stylus instrument method, diamond tipped stylus destroys the surface topography. Light sectioning method is non-contact method hence it overcomes this problem. In light sectioning method microscope and light source are arranged in such a manner, as both are inclined at an angle of 45° to the normal plane. The light section is projected on surface of profile at an incident angle of 45°. The reflected light can be observed using microscope. The camera is connected with microscope to capture the micrograph. These images are analyzed and processed using various image processing techniques. Experimental results are validated by comparing final results with conventional system.

  6. Manufacturing Success

    ERIC Educational Resources Information Center

    Reese, Susan

    2007-01-01

    According to the National Association of Manufacturers (NAM), "manufacturing is the engine that drives American prosperity". When NAM and its research and education arm, The Manufacturing Institute, released the handbook, "The Facts About Modern Manufacturing," in October 2006, NAM President John Engler noted, that…

  7. Manufacturing Success

    ERIC Educational Resources Information Center

    Reese, Susan

    2007-01-01

    According to the National Association of Manufacturers (NAM), "manufacturing is the engine that drives American prosperity". When NAM and its research and education arm, The Manufacturing Institute, released the handbook, "The Facts About Modern Manufacturing," in October 2006, NAM President John Engler noted, that…

  8. Mitigating Diminishing Manufacturing Sources Material Shortages (DMS/MS) and Obsolescence for the T-6 Canopy Fracturing Initiation System (CFIS)

    DTIC Science & Technology

    2012-03-01

    6 CANOPY FRACTURING INITIATION SYSTEM (CFIS) THESIS Richard P. Carrano, DP-5, USN AFIT/GSE/ENV/12-M01DL DEPARTMENT OF THE AIR FORCE AIR...SOURCES/MATERIAL SHORTAGES (DMS/MS) AND OBSOLESCENCE FOR THE T-6 CANOPY FRACTURING INITIATION SYSTEM (CFIS) THESIS Presented to the Faculty...DIMINISHING MANUFACTURING SOURCES/MATERIAL SHORTAGES (DMS/MS) AND OBSOLESCENCE FOR THE T-6 CANOPY FRACTURING INITIATION SYSTEM (CFIS

  9. Compressed Air System Overhaul Improves Production at a Powdered Metal Manufacturing Plant (GKN Sinter Metals in Salem, IN)

    SciTech Connect

    2000-11-01

    In 1998, GKN Sinter Metals completed a successful compressed air system improvement project at its Salem, Indiana manufacturing facility. The project was performed after GKN undertook a survey of its system in order to solve air quality problems and to evaluate whether the capacity of their compressed air system would meet their anticipated plant expansion. Once the project was implemented, the plant was able to increase production by 31% without having to add any additional compressor capacity.

  10. AFFORDABLE MULTI-LAYER CERAMIC (MLC) MANUFACTURING FOR POWER SYSTEMS (AMPS)

    SciTech Connect

    E.A. Barringer, Ph.D.

    2002-11-27

    McDermott Technology, Inc. (MTI) is attempting to develop high-performance, cost-competitive solid oxide fuel cell (SOFC) power systems. Recognizing the challenges and limitations facing the development of SOFC stacks comprised of electrode-supported cells and metallic interconnects, McDermott Technology, Inc. (MTI) has chosen to pursue an alternate path to commercialization. MTI is developing a multi-layer, co-fired, planar SOFC stack that will provide superior performance and reliability at reduced costs relative to competing designs. The MTI approach combines state-of-the-art SOFC materials with the manufacturing technology and infrastructure established for multi-layer ceramic (MLC) packages for the microelectronics industry. The rationale for using MLC packaging technology is that high quality, low-cost manufacturing has been demonstrated at high volumes. With the proper selection of SOFC materials, implementation of MLC fabrication methods offers unique designs for stacks (cells and interconnects) that are not possible through traditional fabrication methods. The MTI approach eliminates use of metal interconnects and ceramic-metal seals, which are primary sources of stack performance degradation. Co-fired cells are less susceptible to thermal cycling stresses by using material compositions that have closely matched coefficients of thermal expansion between the cell and the interconnect. The development of this SOFC stack technology was initiated in October 1999 under the DOE cosponsored program entitled ''Affordable Multi-layer Ceramic Manufacturing for Power Systems (AMPS)''. The AMPS Program was conducted as a two-phase program: Phase I--Feasibility Assessment (10/99--9/00); and Phase II--Process Development for Co-fired Stacks (10/00-3/02). This report provides a summary of the results from Phase I and a more detailed review of the results for Phase II. Phase I demonstrated the feasibility for fabricating multi-layer, co-fired cells and interconnects and

  11. Surface Modeling, Solid Modeling and Finite Element Modeling. Analysis Capabilities of Computer-Assisted Design and Manufacturing Systems.

    ERIC Educational Resources Information Center

    Nee, John G.; Kare, Audhut P.

    1987-01-01

    Explores several concepts in computer assisted design/computer assisted manufacturing (CAD/CAM). Defines, evaluates, reviews and compares advanced computer-aided geometric modeling and analysis techniques. Presents the results of a survey to establish the capabilities of minicomputer based-systems with the CAD/CAM packages evaluated. (CW)

  12. Surface Modeling, Solid Modeling and Finite Element Modeling. Analysis Capabilities of Computer-Assisted Design and Manufacturing Systems.

    ERIC Educational Resources Information Center

    Nee, John G.; Kare, Audhut P.

    1987-01-01

    Explores several concepts in computer assisted design/computer assisted manufacturing (CAD/CAM). Defines, evaluates, reviews and compares advanced computer-aided geometric modeling and analysis techniques. Presents the results of a survey to establish the capabilities of minicomputer based-systems with the CAD/CAM packages evaluated. (CW)

  13. Airborne Wind Shear Detection and Warning Systems: Third Combined Manufacturers' and Technologists' Conference, part 2

    NASA Technical Reports Server (NTRS)

    Vicroy, Dan D. (Compiler); Bowles, Roland L. (Compiler); Schlickenmaier, Herbert (Compiler)

    1991-01-01

    The Third Combined Manufacturers' and Technologists' Conference was held in Hampton, Va., on October 16-18, 1990. The purpose of the meeting was to transfer significant on-going results of the NASA/FAA joint Airborne Wind Shear Program to the technical industry and to pose problems of current concern to the combined group. It also provided a forum for manufacturers to review forward-look technology concepts and for technologists to gain an understanding of the problems encountered by the manufacturers during the development of airborne equipment and the FAA certification requirements.

  14. Airborne Wind Shear Detection and Warning Systems. Second Combined Manufacturers' and Technologists' Conference, part 1

    NASA Technical Reports Server (NTRS)

    Spady, Amos A., Jr. (Compiler); Bowles, Roland L. (Compiler); Schlickenmaier, Herbert (Compiler)

    1990-01-01

    The Second Combined Manufacturers' and Technologists' Conference hosted jointly by NASA Langley (LaRC) and the Federal Aviation Administration (FAA) was held in Williamsburg, Virginia, on October 18 to 20, 1988. The purpose of the meeting was to transfer significant, ongoing results gained during the second year of the joint NASA/FAA Airborne Wind Shear Program to the technical industry and to pose problems of current concern to the combined group. It also provided a forum for manufacturers to review forward-look technology concepts and for technologists to gain an understanding of the problems encountered by the manufacturers during the development of airborne equipment and the FAA certification requirements.

  15. Reducing Interprocessor Dependence in Recoverable Distributed Shared Memory

    NASA Technical Reports Server (NTRS)

    Janssens, Bob; Fuchs, W. Kent

    1994-01-01

    Checkpointing techniques in parallel systems use dependency tracking and/or message logging to ensure that a system rolls back to a consistent state. Traditional dependency tracking in distributed shared memory (DSM) systems is expensive because of high communication frequency. In this paper we show that, if designed correctly, a DSM system only needs to consider dependencies due to the transfer of blocks of data, resulting in reduced dependency tracking overhead and reduced potential for rollback propagation. We develop an ownership timestamp scheme to tolerate the loss of block state information and develop a passive server model of execution where interactions between processors are considered atomic. With our scheme, dependencies are significantly reduced compared to the traditional message-passing model.

  16. Reducing Interprocessor Dependence in Recoverable Distributed Shared Memory

    NASA Technical Reports Server (NTRS)

    Janssens, Bob; Fuchs, W. Kent

    1994-01-01

    Checkpointing techniques in parallel systems use dependency tracking and/or message logging to ensure that a system rolls back to a consistent state. Traditional dependency tracking in distributed shared memory (DSM) systems is expensive because of high communication frequency. In this paper we show that, if designed correctly, a DSM system only needs to consider dependencies due to the transfer of blocks of data, resulting in reduced dependency tracking overhead and reduced potential for rollback propagation. We develop an ownership timestamp scheme to tolerate the loss of block state information and develop a passive server model of execution where interactions between processors are considered atomic. With our scheme, dependencies are significantly reduced compared to the traditional message-passing model.

  17. A Model for Estimating Aircraft Recoverable Spares Annual Costs

    DTIC Science & Technology

    1991-09-01

    Wright- Patterson AFB OH, 15 May 1991. Mattern , Virgenia, Research Fellow. Personal Correspondence providing Historical Common Component Allocation...I AIR UNIVERSITY LR FORCE INSTITUTE OF TECHNOLOGY Wright- Patterson Air Force’Sase, Ohio 01 2 042 AFIT/GCA/LSQ/91S-10 A MODEL FOR ESTIMATING AIRCRAFT...System Cost Retrieval System (WSCRS) located at Wright- Patterson AFB, Ohio in the analysis. In his study, Mr. Johnson compared the spares obligation

  18. Recoverable Resource Estimate of Identified Onshore Geopressured Geothermal Energy in Texas and Louisiana (Presentation)

    SciTech Connect

    Esposito, A.; Augustine, C.

    2012-04-01

    Geopressured geothermal reservoirs are characterized by high temperatures and high pressures with correspondingly large quantities of dissolved methane. Due to these characteristics, the reservoirs provide two sources of energy: chemical energy from the recovered methane, and thermal energy from the recovered fluid at temperatures high enough to operate a binary power plant for electricity production. Formations with the greatest potential for recoverable energy are located in the gulf coastal region of Texas and Louisiana where significantly overpressured and hot formations are abundant. This study estimates the total recoverable onshore geopressured geothermal resource for identified sites in Texas and Louisiana. In this study a geopressured geothermal resource is defined as a brine reservoir with fluid temperature greater than 212 degrees F and a pressure gradient greater than 0.7 psi/ft.

  19. Results of a field test of heating system efficiency and thermal distribution system efficiency in a manufactured home

    SciTech Connect

    Andrews, J.W.; Krajewski, R.F.; Strasser, J.J.; Kinney, L.; Lewis, G.

    1995-05-01

    A two-day test using electric coheating was performed on a manufactured home in Watertown, New York. The main objective of the test was to evaluate planned procedures for measuring thermal distribution system efficiency. (Thermal distribution systems are the ductwork or piping used to transport heat or cooling effect from the equipment that produces it to the building spaces in which it is used.) These procedures are under consideration for a standard method of test now being prepared by a special committee of the American Society of Heating, Refrigerating, and Air-Conditioning Engineers. The ability of a coheating test to give a credible and repeatable value for the overall heating system efficiency was supported by the test data. Distribution efficiency is derived from system efficiency by correcting for energy losses from the equipment. Alternative means for achieving this were tested and assessed. The best value for system efficiency in the Watertown house was 0.53, while the best value for distribution efficiency was 0.72.

  20. Innovative system for real-time ergonomic feedback in industrial manufacturing.

    PubMed

    Vignais, Nicolas; Miezal, Markus; Bleser, Gabriele; Mura, Katharina; Gorecky, Dominic; Marin, Frédéric

    2013-07-01

    This work presents a system that permits a real-time ergonomic assessment of manual tasks in an industrial environment. First, a biomechanical model of the upper body has been developed by using inertial sensors placed at different locations on the upper body. Based on this model, a computerized RULA ergonomic assessment was implemented to permit a global risk assessment of musculoskeletal disorders in real-time. Furthermore, local scores were calculated per segment, e.g. the neck region, and gave information on the local risks for musculoskeletal disorders. Visual information was fed back to the user by using a see-through head mounted display. Additional visual highlighting and auditory warnings were provided when some predefined thresholds were exceeded. In a user study (N = 12 participants) a group with the RULA feedback was compared to a control group. Results demonstrate that the real-time ergonomic feedback significantly decreased the outcome of both globally as well as locally hazardous RULA values that are associated with increased risk for musculoskeletal disorders. Task execution time did not differ between groups. The real-time ergonomic tool introduced in this study has the potential to considerably reduce the risk of musculoskeletal disorders in industrial settings. Implications for ergonomics in manufacturing and user feedback modalities are further discussed.

  1. Design and Manufacture of 20 kA HTS Current Leads for a Hybrid Magnet System

    NASA Astrophysics Data System (ADS)

    Wesche, R.; Bruzzone, P.; March, S.; Vogel, M.; Ehmler, H.; Smeibidl, P.

    A new series connected 25 T hybrid magnet system is being developed by the Helmholtz Zentrum Berlin (HZB) for neutron scattering experiments. In collaboration with CRPP, high temperature superconducting (HTS) current leads have been developed for the powering of the outer superconducting coil. These HTS current leads, with a nominal current rating of 20 kA, have been designed and are being manufactured by CRPP, based on the design of the 18 kA EDIPO leads. Each of the two current leads consists of an HTS module cooled only by heat conduction from the cold end and a copper part actively cooled by helium gas of 44 K inlet temperature. To reach a temperature of 53.7 K at the warm end of the HTS a helium mass flow rate of 1.37 g/s per lead is required at a current of 20 kA. The estimated heat leak at the 4.5 K level caused only by heat conduction is as low as 1.4 W. The evolution of the temperatures in the case of a loss of flow has been calculated. In addition to the design, the main fabrication steps are described.

  2. Computer-assisted design/computer-assisted manufacturing systems: A revolution in restorative dentistry

    PubMed Central

    Sajjad, Arbaz

    2016-01-01

    For the better part of the past 20 years, dentistry has seen the development of many new all-ceramic materials and restorative techniques fueled by the desire to capture the ever elusive esthetic perfection. This has resulted in the fusion of the latest in material science and the pen ultimate in computer-assisted design/computer-assisted manufacturing (CAD/CAM) technology. This case report describes the procedure for restoring the esthetic appearance of both the left and right maxillary peg-shaped lateral incisors with a metal-free sintered finely structured feldspar ceramic material using the latest laboratory CAD/CAM system. The use of CAD/CAM technology makes it possible to produce restorations faster with precision- fit and good esthetics overcoming the errors associated with traditional ceramo-metal technology. The incorporation of this treatment modality would mean that the dentist working procedures will have to be adapted in the methods of CAD/CAM technology. PMID:27134436

  3. Life cycle assessment of façade coating systems containing manufactured nanomaterials

    NASA Astrophysics Data System (ADS)

    Hischier, Roland; Nowack, Bernd; Gottschalk, Fadri; Hincapie, Ingrid; Steinfeldt, Michael; Som, Claudia

    2015-02-01

    Nanotechnologies are expected to hold considerable potential for the development of new materials in the construction sector. Up to now the environmental benefits and risks of products containing manufactured nanomaterials (MNM) have been quantified only to a limited extent. This study aims to assess the potential environmental, health and safety impacts of coatings containing MNM using Life-cycle assessment: Do paints containing MNM result in a better environmental performance than paints not containing MNM? The study shows that the results depend on a number of factors: (i) The MNM have to substitute an (active) ingredient of the initial paint composition and not simply be an additional ingredient. (ii) The new composition has to extend the lifetime of the paint for such a time period that the consumption of paint along the life cycle of a building is reduced. (iii) Releases of MNM have to be reduced to the lowest level possible (in particular by dumping unused paint together with the packaging). Only when all these boundary conditions are fulfilled, which is the case only for one of the three paint systems examined, is an improved environmental performance of the MNM-containing paint possible for the paint compositions examined in this study.

  4. Utilization Elementary Siphons of Petri Net to Solved Deadlocks in Flexible Manufacturing Systems

    NASA Astrophysics Data System (ADS)

    Abdul-Hussin, Mowafak Hassan

    2015-07-01

    This article presents an approach to the constructing a class structural analysis of Petri nets, where elementary siphons are mainly used in the development of a deadlock control policy of flexible manufacturing systems (FMSs), that has been exploited successfully for the design of supervisors of some supervisory control problems. Deadlock-free operation of FMSs is significant objectives of siphons in the Petri net. The structure analysis of Petri net models has efficiency in control of FMSs, however different policy can be implemented for the deadlock prevention. Petri nets models based deadlock prevention for FMS's has gained considerable interest in the development of control theory and methods for design, controlling, operation, and performance evaluation depending of the special class of Petri nets called S3PR. Both structural analysis and reachability tree analysis is used for the purposes analysis, simulation and control of Petri nets. In our ex-perimental approach based to siphon is able to resolve the problem of deadlock occurred to Petri nets that are illustrated with an FMS.

  5. CNT reinforced epoxy foamed and electrospun nano-fiber interlayer systems for manufacturing lighter and stronger featherweight(TM) composites

    NASA Astrophysics Data System (ADS)

    Drakonakis, Vasileios M.

    Multiple works have been performed in improving carbon fiber reinforced polymer (CFRP) composites especially in terms of strength so delamination, which is the major defect in laminated composites, is prevented. Nevertheless, there is not much focus on improving conventional CFRP systems in terms of weight especially when these are used in primary structures. This work questions whether lighter and at the same time stronger CFRP composites can be manufactured in order to replace conventional CFRP systems in major applications. Under this perspective, this study demonstrates that inducing controlled porosity may offer a systemic approach for manufacturing light weight carbon fiber reinforced polymer (CFRP) matrix composites. Additionally, towards this scope, this work has focused on analyzing and describing the related matrix systems utilizing mostly classic viscoelastic theory. An in-depth characterization of the thermosetting matrix systems viscoelasticity kinetics as well as of the impregnation process towards its improvement in terms of lower cost is explored. Overall, this work makes an effort to establish the fundamentals for creating the next generation of light weight structural composites, the featherweight composites, by introducing porosity through several controlled reinforcements in a systemic and reproducible manner at the macro- micro- and nano- scales in the interlayer. By extensively describing the matrix system and the manufacturing processes and focusing on analytically testing the interlayer reinforcement systems, it is expected that featherweight CFRP will achieve lighter weight and at the same time higher mechanical properties.

  6. Energy recovery method and system for combined sulphuric acid and phosphoric acid manufacturing plant

    SciTech Connect

    Cameron, G. M.; Orlando, J. V.

    1985-01-22

    In conventional processes for manufacturing phosphoric acid, sulphuric acid is reacted with phosphate rock to produce weak phosphoric acid which is concentrated using steam from the associated sulphuric acid manufacturing operation. Low grade heat from the absorbers and drier of the sulphuric acid manufacturing plant has been wasted. According to the invention waste heat from the drier and one or more absorbers of the sulphuric acid manufacturing plant is used in all the evaporators of the phosphoric acid plant. The evaporators all operate at low pressures and their heaters are arranged in series, to enable the heat to be used at the relatively low temperatures available. The valuable steam is thus freed for other uses.

  7. Materials/manufacturing support element for the Advanced Turbine Systems Program

    SciTech Connect

    Karnitz, M.A.; Hoffman, E.E.; Parks, W.P.

    1994-12-31

    In 1993, DOE initiated a program to develop advanced gas turbines for power generation in utility and industrial applications. A materials/manufacturing plan was developed in several stages with input from gas turbine manufacturers, materials suppliers, universities, and government laboratories. This plan was developed by a small advanced materials and turbine technology team over a 6-month period. The technology plan calls for initiation of several high priority projects in FY 1995. The technical program for the materials/manufacturing element focuses on generic materials issues, components, and manufacturing processes. Categories include coatings and process development, turbine airfoil development, ceramics adaptation, directional solidification and single crystal airfoils manufactoring technology, materials characterization, catalytic combustor materials, and technology information exchange.

  8. Assessment of remaining recoverable oil in selected major oil fields of the San Joaquin Basin, California

    USGS Publications Warehouse

    Tennyson, Marilyn E.; Cook, Troy A.; Charpentier, Ronald R.; Gautier, Donald L.; Klett, Timothy R.; Verma, Mahendra K.; Ryder, Robert T.; Attanasi, E.D.; Freeman, P.A.; Le, Phoung A.

    2012-01-01

    The U.S. Geological Survey (USGS) recently completed an estimate of volumes of technically recoverable, conventional oil that could eventually be added to reserves in nine selected major oil fields in the San Joaquin Basin in central California. The mean total volume of potential oil reserves that might be added in the nine fields using improved oil-recovery technologies was estimated to be about 6.5 billion barrels of oil.

  9. Structural Model for the Effects of Environmental Elements on the Psychological Characteristics and Performance of the Employees of Manufacturing Systems.

    PubMed

    Realyvásquez, Arturo; Maldonado-Macías, Aidé Aracely; García-Alcaraz, Jorge; Cortés-Robles, Guillermo; Blanco-Fernández, Julio

    2016-01-05

    This paper analyzes the effects of environmental elements on the psychological characteristics and performance of employees in manufacturing systems using structural equation modeling. Increasing the comprehension of these effects may help optimize manufacturing systems regarding their employees' psychological characteristics and performance from a macroergonomic perspective. As the method, a new macroergonomic compatibility questionnaire (MCQ) was developed and statistically validated, and 158 respondents at four manufacture companies were considered. Noise, lighting and temperature, humidity and air quality (THAQ) were used as independent variables and psychological characteristics and employees' performance as dependent variables. To propose and test the hypothetical causal model of significant relationships among the variables, a data analysis was deployed. Results found that the macroergonomic compatibility of environmental elements presents significant direct effects on employees' psychological characteristics and either direct or indirect effects on the employees' performance. THAQ had the highest direct and total effects on psychological characteristics. Regarding the direct and total effects on employees' performance, the psychological characteristics presented the highest effects, followed by THAQ conditions. These results may help measure and optimize manufacturing systems' performance by enhancing their macroergonomic compatibility and quality of life at work of the employees.

  10. The use and validation of a laser scanner for computer aided design and manufacturing of wheelchair seating.

    PubMed

    Tasker, L H; Shapcott, N G; Holland, P M

    2011-01-01

    Professionals in wheelchair seating services over several decades have captured many thousands of patient shapes in various forms to manufacture customized seating systems for people with complex disabilities. With the exception of a few commercial companies, the predominant methodology employs a plaster casting technique to record the required shape. This can be labour-intensive and shape information is often retained in the cast and may not be recoverable over time due to storage issues. This paper describes the development of processes utilizing a laser scanner to advance the fabrication of customized seating systems. The study employed two 3D laser scanners and hence validated the use of the lower cost scanner (accuracy ± 0.1 mm) for both research purposes and clinical work. The paper concludes that these technologies have the potential to develop the knowledge of individuals' shapes with complex disabilities within specialist seating and other clinical fields.

  11. Functional Requirements and Measure of Performance for the Manufacturing Optimization (MO) System

    DTIC Science & Technology

    1992-01-01

    Element Requirements 16 4. Measure of Performance 18 4.1 Introduction 18 4.2 PWB Design Process 18 4.3 PWB Manufacturing Process 21 4.4 Test Case ...in this case a manufacturing process team. To implement this approach there must be communication among the members of each team, and between the...to simultaneously analyze a design, compare or merge results, and conduct trade-off studies that will result in a consolidated and comprehensive

  12. Extraterrestrial processing and manufacturing of large space systems, volume 1, chapters 1-6

    NASA Technical Reports Server (NTRS)

    Miller, R. H.; Smith, D. B. S.

    1979-01-01

    Space program scenarios for production of large space structures from lunar materials are defined. The concept of the space manufacturing facility (SMF) is presented. The manufacturing processes and equipment for the SMF are defined and the conceptual layouts are described for the production of solar cells and arrays, structures and joints, conduits, waveguides, RF equipment radiators, wire cables, and converters. A 'reference' SMF was designed and its operation requirements are described.

  13. Airborne Wind Shear Detection and Warning Systems: First Combined Manufacturers' and Technologists' Conference

    NASA Technical Reports Server (NTRS)

    Spady, Amos A., Jr. (Compiler); Bowles, Roland L. (Compiler); Schlickenmaier, Herbert (Compiler)

    1988-01-01

    The purpose of the meeting was to transfer significant, ongoing results gained during the first year of the joint NASA/FAA Airborne Wind Shear Program to the technical industry and to pose problems of current concern to the combined group. It also provided a forum for manufacturers to review forward-looking technology concepts and for technologists to gain an understanding of FAA certification requirements and the problems encountered by the manufacturers during the development of airborne equipment.

  14. Effects of humic acid on recoverability and fractal structure of alum-kaolin flocs.

    PubMed

    Zhong, Runsheng; Zhang, Xihui; Xiao, Feng; Li, Xiaoyan

    2011-01-01

    Particle surface characteristics, floc recoverability and fractal structure of alum-kaolin flocs were investigated using in situ particle image velocimetry (PIV) and microbalance with or without humic acid. Experimental results indicated that the zeta potential of kaolin particle surface after adsorption of humic acid was related with humic acid concentration and its acid-base buffering capacity. Adsorption of humic acid resulted in more negative electrophoresis on the particle surface. Coagulant dosages for particles to form flocs would increase with increasing humic concentration. PIV was used to evaluate floc structural fragmentation, floc surface erosion as well as recoverability after high shear. It was found that the floc size during the steady phase of growth was small, while the regrowing capability decreased in the presence of humic acid. The recoverability was closely related with floc breakage modes including floc structural fragmentation and floc surface erosion. The fractal dimensions of alum-kaolin flocs by mass-size method based on microbalance would decrease with increasing humic concentration. This study proved that humic acid had adverse influences on the performance of coagulation process.

  15. A simple and facile Heck-type arylation of alkenes with diaryliodonium salts using magnetically recoverable Pd-catalyst

    EPA Science Inventory

    The Heck-type arylation of alkenes was achieved in aqueous polyethylene glycol using a magnetically recoverable heterogenized palladium catalyst employing diaryliodonium salts under ambient conditions. The benign reaction medium and the stability of the catalyst are the salient f...

  16. A simple and facile Heck-type arylation of alkenes with diaryliodonium salts using magnetically recoverable Pd-catalyst

    EPA Science Inventory

    The Heck-type arylation of alkenes was achieved in aqueous polyethylene glycol using a magnetically recoverable heterogenized palladium catalyst employing diaryliodonium salts under ambient conditions. The benign reaction medium and the stability of the catalyst are the salient f...

  17. Quality Control System using Simple Implementation of Seven Tools for Batik Textile Manufacturing

    NASA Astrophysics Data System (ADS)

    Ragil Suryoputro, Muhammad; Sugarindra, Muchamad; Erfaisalsyah, Hendy

    2017-06-01

    In order to produce better products and mitigate defect in products, every company must implement a quality control system. Company will find means to implement a quality control system that is capable and reliable. One of the methods is using the simple implementation of the seven tools in quality control defects. The case studied in this research was the level of disability xyz grey fabric on a shuttle loom 2 on the Batik manufacturing company. The seven tools that include: flowchart, check sheet, histogram, scatter diagram combined with control charts, Pareto diagrams and fishbone diagrams (causal diagram). Check sheet results obtained types of defects in the grey fabric was woven xyz is warp, double warp, the warp break, double warp, empty warp, warp tenuous, ugly edges, thick warp, and rust. Based on the analysis of control chart indicates that the process is out of control. This can be seen in the graph control where there is still a lot of outlier data. Based on a scatter diagram shows a positive correlation between the percentage of disability and the number of production. Based on Pareto diagram, repair needs priority is for the dominant type of defect is warp (44%) and based on double warp value histogram is also the highest with a value of 23635.11 m. In addition, based on the analysis of the factors causing defect by fishbone diagram double warp or other types of defects originating from the materials, methods, machines, measurements, man and environment. Thus the company can take to minimize the prevention and repair of defects and improve product quality.

  18. Structural Model for the Effects of Environmental Elements on the Psychological Characteristics and Performance of the Employees of Manufacturing Systems

    PubMed Central

    Realyvásquez, Arturo; Maldonado-Macías, Aidé Aracely; García-Alcaraz, Jorge; Cortés-Robles, Guillermo; Blanco-Fernández, Julio

    2016-01-01

    This paper analyzes the effects of environmental elements on the psychological characteristics and performance of employees in manufacturing systems using structural equation modeling. Increasing the comprehension of these effects may help optimize manufacturing systems regarding their employees’ psychological characteristics and performance from a macroergonomic perspective. As the method, a new macroergonomic compatibility questionnaire (MCQ) was developed and statistically validated, and 158 respondents at four manufacture companies were considered. Noise, lighting and temperature, humidity and air quality (THAQ) were used as independent variables and psychological characteristics and employees’ performance as dependent variables. To propose and test the hypothetical causal model of significant relationships among the variables, a data analysis was deployed. Results found that the macroergonomic compatibility of environmental elements presents significant direct effects on employees’ psychological characteristics and either direct or indirect effects on the employees’ performance. THAQ had the highest direct and total effects on psychological characteristics. Regarding the direct and total effects on employees’ performance, the psychological characteristics presented the highest effects, followed by THAQ conditions. These results may help measure and optimize manufacturing systems’ performance by enhancing their macroergonomic compatibility and quality of life at work of the employees. PMID:26742054

  19. Magnetic nanoparticles conjugated to chiral imidazolidinone as recoverable catalyst

    NASA Astrophysics Data System (ADS)

    Mondini, Sara; Puglisi, Alessandra; Benaglia, Maurizio; Ramella, Daniela; Drago, Carmelo; Ferretti, Anna M.; Ponti, Alessandro

    2013-11-01

    The immobilization of an ad hoc designed chiral imidazolidin-4-one onto iron oxide magnetic nanoparticles (MNPs) is described, to afford MNP-supported MacMillan's catalyst. Morphological and structural analysis of the materials, during preparation, use, and recycle, has been carried out by transmission electron microscopy. The supported catalyst was tested in the Diels-Alder reaction of cyclopentadiene with cinnamic aldehyde, affording the products in good yields and enantiomeric excesses up to 93 %, comparable to those observed with the non-supported catalyst. Recovery of the chiral catalyst has been successfully performed by simply applying an external magnet to achieve a perfect separation of the MNPs from the reaction product. The recycle of the catalytic system has been also investigated. Noteworthy, this immobilized MacMillan's catalyst proved to be able to efficiently promote the reaction in pure water.

  20. Middle and small manufacture enterprise e-commerce application systems research

    NASA Astrophysics Data System (ADS)

    Zhu, Mingqiang

    2017-04-01

    With the extensive application of electronic commerce in manufacturing enterprises, e-commerce the influence of operation is increasingly becoming the focus of academic and business circles on the basis, this paper probes into the influence of e-commerce on the operation of the enterprise for the manufacturing enterprises to correctly understand the performance of e-commerce to provide a little help. The article first analyses e-commerce new environment on medium manufacturing enterprise requires, current medium manufacturing enterprise achieved e-commerce has many difficult, should e-commerce correctly awareness, and full planning, and points step implementation, and e-commerce and enterprise integration, and construction features of e-commerce platform, and procurement and supply chain of collaborative management, and attention customer management, and variety e-commerce of mode mixed, and flexible effective operations, and logistics socialization, views, focus on small and medium manufacturing enterprises in e-commerce applications to be innovative in design, production and management of agile and flexible production strategies.

  1. Automation in optics manufacturing

    NASA Astrophysics Data System (ADS)

    Pollicove, Harvey M.; Moore, Duncan T.

    1991-01-01

    The optics industry has not followed the lead of the machining and electronics industries in applying advances in computer aided engineering (CAE), computer assisted manufacturing (CAM), automation or quality management techniques. Automation based on computer integrated manufacturing (CIM) and flexible machining systems (FMS) has been widely implemented in these industries. Optics continues to rely on standalone equipment that preserves the highly skilled, labor intensive optical fabrication systems developed in the 1940's. This paper describes development initiatives at the Center for Optics Manufacturing that will create computer integrated manufacturing technology and support processes for the optical industry.

  2. Automation for optics manufacturing

    NASA Astrophysics Data System (ADS)

    Pollicove, Harvey M.; Moore, Duncan T.

    1990-11-01

    The optics industry has not followed the lead of the machining and electronics industries in applying advances In computer aided engineering (CAE), computer assisted manufacturing (CAM), automation or quality management techniques. Automationbased on computer integrated manufacturing (CIM) and flexible machining systems (FMS) has been widely implemented In these industries. Optics continues to rely on standalone equipment that preserves the highly skilled, labor intensive optical fabrication systems developed in the 1940's. This paper describes development initiatives at the Center for Optics Manufacturing that will create computer integrated manufacturing technology and support processes for the optical industry.

  3. Recoverable hybrid enzymatic biofuel cell with molecular oxygen-independence.

    PubMed

    Yu, You; Xu, Miao; Bai, Lu; Han, Lei; Dong, Shaojun

    2016-01-15

    Enzymatic biofuel cells (EBFCs) have drawn great attentions because of its potential in energy conversion. However, designing of highly efficient EBFCs which can adapt to the anaerobic system is still a great challenge. In this study, we propose a novel hybrid enzymatic biofuel cell (HEBFC) which was fabricated by a glucose dehydrogenase modified bioanode and a solid-state silver oxide/silver (Ag2O/Ag) cathode. The as-assembled HEBFC exhibited an open circuit potential of 0.59V and a maximum power output of 0.281mWcm(-2) at 0.34V in air saturated buffer. Especially, due to the introduction of Ag2O/Ag, our HEBFC could also operate under anaerobic condition, while the maximum power output would reach to 0.275mWcm(-2) at 0.34V. Furthermore, our HEBFC had stable cycle operation and could keep high power output for a certain time as the result of the regeneration of Ag2O. Our work provides a new concept to develop EBFCs for efficient energy conversion in the future. Copyright © 2015 Elsevier B.V. All rights reserved.

  4. Airborne Wind Shear Detection and Warning Systems. Second Combined Manufacturers' and Technologists' Conference, part 2

    NASA Technical Reports Server (NTRS)

    Spady, Amos A., Jr. (Compiler); Bowles, Roland L. (Compiler); Schlickenmaier, Herbert (Compiler)

    1990-01-01

    The Second Combined Manufacturers' and Technologists' Conference was hosted jointly by NASA Langley (LaRC) and the Federal Aviation Administration (FAA) in Williamsburg, Virginia, on October 18 to 20, 1988. The meeting was co-chaired by Dr. Roland Bowles of LaRC and Herbrt Schlickenmaier of the FAA. The purpose of the meeting was to transfer significant, ongoing results gained during the second year of the joint NASA/FAA Airborne Wind Shear Program to the technical industry and to pose problems of current concern to the combined group. It also provided a forum for manufacturers to review forward-look technology concepts and for technologists to gain an understanding of the problems encountered by the manufacturers during the development of airborne equipment and the FAA certification requirements.

  5. Airborne Wind Shear Detection and Warning Systems. Fourth Combined Manufacturers' and Technologists' Conference, part 2

    NASA Technical Reports Server (NTRS)

    Vicroy, Dan D. (Compiler); Bowles, Roland L. (Compiler); Passman, Robert H. (Compiler)

    1992-01-01

    The Fourth Combined Manufacturers' and Technologists' Conference was hosted jointly by NASA Langley Research Center (LaRC) and the Federal Aviation Administration (FAA) in Williamsburg, Virginia, on April 14-16, 1992. The meeting was co-chaired by Dr. Roland Bowles of LaRC and Bob Passman of the FAA. The purpose of the meeting was to transfer significant ongoing results of the NASA/FAA Joint Airborne Wind Shear Program to the technical industry and to pose problems of current concern to the combined group. It also provided a forum for manufacturers to review forward-look technology concepts and for technologists to gain an understanding of the problems encountered by the manufacturers during the development of airborne equipment and the FAA certification requirements. The present document has been compiled to record the essence of the technology updates and discussions which follow each.

  6. Airborne Wind Shear Detection and Warning Systems: Fourth Combined Manufacturers' and Technologists' Conference, part 1

    NASA Technical Reports Server (NTRS)

    Vicroy, Dan D. (Compiler); Bowles, Roland L. (Compiler); Passman, Robert H. (Compiler)

    1992-01-01

    The purpose of the meeting was to transfer significant ongoing results of the NASA/FAA joint Airborne Wind Shear Program to the technical industry and to pose problems of current concern to the combined group. It also provided a forum for manufacturers to review forward-look technology concepts and for technologists to gain an understanding of the problems encountered by the manufacturers during the development of airborne equipment and the FAA certification requirements. The present document was compiled to record the essence of the technology updates and discussions which follow each.

  7. High Efficiency Integrated Space Conditioning, Water Heating and Air Distribution System for HUD-Code Manufactured Housing

    SciTech Connect

    Henry DeLima; Joe Akin; Joseph Pietsch

    2008-09-14

    Recognizing the need for new space conditioning and water heating systems for manufactured housing, DeLima Associates assembled a team to develop a space conditioning system that would enhance comfort conditions while also reducing energy usage at the systems level. The product, Comboflair® was defined as a result of a needs analysis of project sponsors and industry stakeholders. An integrated system would be developed that would combine a packaged airconditioning system with a small-duct, high-velocity air distribution system. In its basic configuration, the source for space heating would be a gas water heater. The complete system would be installed at the manufactured home factory and would require no site installation work at the homesite as is now required with conventional split-system air conditioners. Several prototypes were fabricated and tested before a field test unit was completed in October 2005. The Comboflair® system, complete with ductwork, was installed in a 1,984 square feet, double-wide manufactured home built by Palm Harbor Homes in Austin, TX. After the home was transported and installed at a Palm Harbor dealer lot in Austin, TX, a data acquisition system was installed for remote data collection. Over 60 parameters were continuously monitored and measurements were transmitted to a remote site every 15 minutes for performance analysis. The Comboflair® system was field tested from February 2006 until April 2007. The cooling system performed in accordance with the design specifications. The heating system initially could not provide the needed capacity at peak heating conditions until the water heater was replaced with a higher capacity standard water heater. All system comfort goals were then met. As a result of field testing, we have identified improvements to be made to specific components for incorporation into production models. The Comboflair® system will be manufactured by Unico, Inc. at their new production facility in St. Louis

  8. Lean manufacturing and Toyota Production System terminology applied to the procurement of vascular stents in interventional radiology.

    PubMed

    de Bucourt, Maximilian; Busse, Reinhard; Güttler, Felix; Wintzer, Christian; Collettini, Federico; Kloeters, Christian; Hamm, Bernd; Teichgräber, Ulf K

    2011-08-01

    OBJECTIVES: To apply the economic terminology of lean manufacturing and the Toyota Production System to the procurement of vascular stents in interventional radiology. METHODS: The economic- and process-driven terminology of lean manufacturing and the Toyota Production System is first presented, including information and product flow as well as value stream mapping (VSM), and then applied to an interdisciplinary setting of physicians, nurses and technicians from different medical departments to identify wastes in the process of endovascular stent procurement in interventional radiology. RESULTS: Using the so-called seven wastes approach of the Toyota Production System (waste of overproducing, waiting, transport, processing, inventory, motion and waste of defects and spoilage) as well as further waste characteristics (gross waste, process and method waste, and micro waste), wastes in the process of endovascular stent procurement in interventional radiology were identified and eliminated to create an overall smoother process from the procurement as well as from the medical perspective. CONCLUSION: Economic terminology of lean manufacturing and the Toyota Production System, especially VSM, can be used to visualise and better understand processes in the procurement of vascular stents in interventional radiology from an economic point of view.

  9. DARPA DICE Manufacturing Optimization

    DTIC Science & Technology

    1993-01-01

    Assembly ( DFMA ) with a set of tools to model manufacturing processes, and manage tradeoffs across multiple processes. The subject of this report is the...manufacturing engineers, and product/process changes are traded concurrently in the product and process domains. The system will support DFMA with a...Requirements List DARPA Defense Advanced Research Projects Agency DFMA Design for Manufacturing and Assembly DICE DARPA Initiative In Concurrent Engineering

  10. Manufacturing technologies

    NASA Astrophysics Data System (ADS)

    The Manufacturing Technologies Center is at the core of Sandia National Laboratories' advanced manufacturing effort which spans the entire product realization process. The center's capabilities in product and process development are summarized in the following disciplines: (1) mechanical - rapid prototyping, manufacturing engineering, machining and computer-aided manufacturing, measurement and calibration, and mechanical and electronic manufacturing liaison; (2) electronics - advanced packaging for microelectronics, printed circuits, and electronic fabrication; and (3) materials - ceramics, glass, thin films, vacuum technology, brazing, polymers, adhesives, composite materials, and process analysis.

  11. Clinical-Grade Manufacturing of Therapeutic Human Mesenchymal Stem/Stromal Cells in Microcarrier-Based Culture Systems.

    PubMed

    Fernandes-Platzgummer, Ana; Carmelo, Joana G; da Silva, Cláudia Lobato; Cabral, Joaquim M S

    2016-01-01

    The therapeutic potential of mesenchymal stem/stromal cells (MSC) has triggered the need for high cell doses in a vast number of clinical applications. This demand requires the development of good manufacturing practices (GMP)-compliant ex vivo expansion protocols that should be effective to deliver a robust and reproducible supply of clinical-grade cells in a safe and cost-effective manner. Controlled stirred-tank bioreactor systems under xenogeneic (xeno)-free culture conditions offer ideal settings to develop and optimize cell manufacturing to meet the standards and needs of human MSC for cellular therapies. Herein we describe two microcarrier-based stirred culture systems using spinner flasks and controlled stirred-tank bioreactors under xeno-free conditions for the efficient ex vivo expansion of human bone marrow and adipose tissue-derived MSC.

  12. 21 CFR 821.25 - Device tracking system and content requirements: manufacturer requirements.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... for tracked devices that are intended for use by a single patient over the life of the device, after...: manufacturer requirements. 821.25 Section 821.25 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES MEDICAL DEVICE TRACKING REQUIREMENTS...

  13. Parts on Demand: Evaluation of Approaches to Achieve Flexible Manufacturing Systems for Navy Parts on Demand. Volume 2. Appendices

    DTIC Science & Technology

    1984-02-01

    manufacturing technology in order to improve life cycle cost, readiness and mobilization effectiveness. Discussion: Based on recent experience at the...systems, to make the most use of front end logistics investment and procuring parts production data along with their logistics data. Enhancing mobile ...POD Program as a whole - certain por- tions, however, such as enhancements to the Mobile Logistic Force (MLF) and other GOGO facilities have a more

  14. The Modelling Of Basing Holes Machining Of Automatically Replaceable Cubical Units For Reconfigurable Manufacturing Systems With Low-Waste Production

    NASA Astrophysics Data System (ADS)

    Bobrovskij, N. M.; Levashkin, D. G.; Bobrovskij, I. N.; Melnikov, P. A.; Lukyanov, A. A.

    2017-01-01

    Article is devoted the decision of basing holes machining accuracy problems of automatically replaceable cubical units (carriers) for reconfigurable manufacturing systems with low-waste production (RMS). Results of automatically replaceable units basing holes machining modeling on the basis of the dimensional chains analysis are presented. Influence of machining parameters processing on accuracy spacings on centers between basing apertures is shown. The mathematical model of carriers basing holes machining accuracy is offered.

  15. Research and implement on the high speed network system with CIINS based on ATM for aero manufacturing enterprise

    NASA Astrophysics Data System (ADS)

    Jiang, Zhi-qiang; Feng, Xi-lan; Zong, Xue-wen; Ding, Yu-cheng

    2005-12-01

    In this paper, the design and implementation on the high-speed network system of the Computer Integrated and Information Network System (CIINS) for aeronautical manufacturing enterprise based on ATM is explained. And designing the high-speed network, choosing the devices, network administration, and developing the network application are discussed. And also, the key technology of the network design is analyzed. The system safety is ensured, when the ATM with QoS in the main backbone network and the work team with network layer in intelligent Ethernet equipment are adapted, and a kind of firewall based on Hard-wall technology is implemented.

  16. Construction typification as the tool for optimizing the functioning of a robotized manufacturing system

    NASA Astrophysics Data System (ADS)

    Gwiazda, A.; Banas, W.; Sekala, A.; Foit, K.; Hryniewicz, P.; Kost, G.

    2015-11-01

    Process of workcell designing is limited by different constructional requirements. They are related to technological parameters of manufactured element, to specifications of purchased elements of a workcell and to technical characteristics of a workcell scene. This shows the complexity of the design-constructional process itself. The results of such approach are individually designed workcell suitable to the specific location and specific production cycle. Changing this parameters one must rebuild the whole configuration of a workcell. Taking into consideration this it is important to elaborate the base of typical elements of a robot kinematic chain that could be used as the tool for building Virtual modelling of kinematic chains of industrial robots requires several preparatory phase. Firstly, it is important to create a database element, which will be models of industrial robot arms. These models could be described as functional primitives that represent elements between components of the kinematic pairs and structural members of industrial robots. A database with following elements is created: the base kinematic pairs, the base robot structural elements, the base of the robot work scenes. The first of these databases includes kinematic pairs being the key component of the manipulator actuator modules. Accordingly, as mentioned previously, it includes the first stage rotary pair of fifth stage. This type of kinematic pairs was chosen due to the fact that it occurs most frequently in the structures of industrial robots. Second base consists of structural robot elements therefore it allows for the conversion of schematic structures of kinematic chains in the structural elements of the arm of industrial robots. It contains, inter alia, the structural elements such as base, stiff members - simple or angular units. They allow converting recorded schematic three-dimensional elements. Last database is a database of scenes. It includes elements of both simple and complex

  17. Materials in Manufacturing and Packaging Systems as Sources of Elemental Impurities in Packaged Drug Products: A Literature Review.

    PubMed

    Jenke, Dennis R; Stults, Cheryl L M; Paskiet, Diane M; Ball, Douglas J; Nagao, Lee M

    Elemental impurities in drug products can arise from a number of different sources and via a number of different means, including the active pharmaceutical ingredient, excipients, the vehicle, and leaching of elemental entities that are present in the drug product's manufacturing or packaging systems. Thus, knowledge about the presence, level, and likelihood of leaching of elemental entities in manufacturing and packaging systems is relevant to understanding how these systems contribute to a drug product's total elemental impurity burden. To that end, a joint team from the Extractables and Leachables Safety Information Exchange (ELSIE) Consortium and the International Pharmaceutical Aerosol Consortium on Regulation and Science (IPAC-RS) has conducted a review of the available literature on elemental entities in pharmaceutically relevant polymers and the presence of these elemental entities in material extracts and/or drug products. This review article contains the information compiled from the available body of literature and considers two questions: (1) What elemental entities are present in the relevant polymers and materials and at what levels are they present? (2) To what extent are these elemental entities leached from these materials under conditions relevant to the manufacturing and storage/distribution of solution drug products? Conclusions drawn from the compiled data are as follows: (1) Elemental entities are present in the materials used to construct packaging and manufacturing systems as these materials either contain these elemental entities as additives or are exposed to elemental entities during their production. (2) Unless the elemental entities are parts of the materials themselves (for example, SiO2 in glass) or intentionally added to the materials (for example, metal stearates in polymers), their incidental amounts in the materials are generally low. (3) When elemental entities are present in materials and systems, generally only a very small

  18. The Enterprise Training System and Training Content Analysis of Selected Manufacturing Companies in Taiwan, R.O.C.: A Case Study.

    ERIC Educational Resources Information Center

    Kuo, Mike Chu-Hsun

    A study investigated the current enterprise training system in Taiwan and proposed suitable training suggestions for manufacturing industry through a carefully designed case study. Literature review and field study were used to gather research data. Interviews were conducted at four large manufacturing companies during the period October 1990 to…

  19. Assessment of Undiscovered Technically Recoverable Oil and Gas Resources of the Bakken Formation, Williston Basin, Montana and North Dakota, 2008

    USGS Publications Warehouse

    Pollastro, R.M.; Roberts, L.N.R.; Cook, T.A.; Lewan, M.D.

    2008-01-01

    The U.S. Geological Survey (USGS) has completed an assessment of the undiscovered oil and associated gas resources of the Upper Devonian to Lower Mississippian Bakken Formation in the U.S. portion of the Williston Basin of Montana and North Dakota and within the Williston Basin Province. The assessment is based on geologic elements of a total petroleum system (TPS), which include (1) source-rock distribution, thickness, organic richness, maturation, petroleum generation, and migration; (2) reservoir-rock type (conventional or continuous), distribution, and quality; and (3) character of traps and time of formation with respect to petroleum generation and migration. Framework studies in stratigraphy and structural geology and modeling of petroleum geochemistry, combined with historical exploration and production analyses, were used to estimate the undiscovered, technically recoverable oil resource of the Bakken Formation. Using this framework, the USGS defined a Bakken-Lodgepole TPS and seven assessment units (AU) within the system. For the Bakken Formation, the undiscovered oil and associated gas resources were quantitatively estimated for six of these AUs.

  20. ADVANCED MANUFACTURING TEAM

    NASA Image and Video Library

    2016-03-17

    JOHNNIE CLARK, BRIAN WEST, AND ZACK JONES OF MSFC’S ADVANCED MANUFACTURING TEAM, WITH MSFC’S XLINE SELECTIVE LASER MELTING SYSTEM. CURRENTLY ONE OF THE LARGEST METAL 3D PRINTERS, THE XLINE AT MARSHALL IS BEING USED TO DEVELOP AND CERTIFY NICKEL ALLOY 718 MATERIAL PROPERTIES AND LARGE MANUFACTURING TECH DEMOS FOR THE RS25 ENGINE AND THE COMMERCIAL CREWED VEHICLE PROJECTS.

  1. A case study on implementing lean ergonomic manufacturing systems (LEMS) in an automobile industry

    NASA Astrophysics Data System (ADS)

    Srinivasa Rao, P.; Niraj, Malay

    2016-09-01

    Lean manufacturing is a business strategy developed in Japan. In the present scenario, the global market is developing new techniques for getting more and more production rate with a good quality under low cost. In this context, human factors have to be given importance to their working conditions. The study demonstrates the adoption of ergonomic conditions in lean manufacturing for the improvement of organizational performance of the industry. The aim of ergonomics is to adapt the new techniques to their work in efficient and safe ways in order to optimize the human health conditions and increasing the production rate. By conducting survey on various disciplines and showed how the production rate and human ergonomic conditions is affected.

  2. Design, qualification, manufacturing and integration of IXV Ablative Thermal Protection System

    NASA Astrophysics Data System (ADS)

    Cioeta, Mario; Di Vita, Gandolfo; Signorelli Maria, Teresa; Bianco, Gianluca; Cutroni, Maurizio; Damiani, Francesco; Ferretti, Viviana; Rotondo, Adriano

    2016-07-01

    In the present paper, all the activities carried out by Avio S.p.A in order to define, qualify, manufacture and integrate the IXV Ablative TPS will be presented. In particular the extensive numerical simulation in both small and full scale testing activities will be overviewed. Wide-ranging testing activity has been carried out in order to verify, confirm and correlate the numerical models used for TPS sizing. Tests ranged from classical thermo-mechanical characterization traction specimens to tests in plasma wind tunnels on dedicated prototypes. Finally manufacturing and integration activities will be described emphasizing technological aspects solved in order to meet the stringent requirements in terms of shape accuracy and integration tolerances.

  3. Preliminary design and manufacturing feasibility study for a machined Zircaloy triangular pitch fuel rod support system (grids) (AWBA development program)

    SciTech Connect

    Horwood, W A

    1981-07-01

    General design features and manufacturing operations for a high precision machined Zircaloy fuel rod support grid intended for use in advanced light water prebreeder or breeder reactor designs are described. The grid system consists of a Zircaloy main body with fuel rod and guide tube cells machined using wire EDM, a separate AM-350 stainless steel insert spring which fits into a full length T-slot in each fuel rod cell, and a thin (0.025'' or 0.040'' thick) wire EDM machined Zircaloy coverplate laser welded to each side of the grid body to retain the insert springs. The fuel rods are placed in a triangular pitch array with a tight rod-to-rod spacing of 0.063 inch nominal. Two dimples are positioned at the mid-thickness of the grid (single level) with a 90/sup 0/ included angle. Data is provided on the effectiveness of the manufacturing operations chosen for grid machining and assembly.

  4. Fabrication of Au nanoparticles supported on CoFe2O4 nanotubes by polyaniline assisted self-assembly strategy and their magnetically recoverable catalytic properties

    NASA Astrophysics Data System (ADS)

    Zhang, Zhen; Jiang, Yanzhou; Chi, Maoqiang; Yang, Zezhou; Nie, Guangdi; Lu, Xiaofeng; Wang, Ce

    2016-02-01

    This article reports the fabrication of magnetically responsive Au nanoparticles supported on CoFe2O4 nanotubes through polyaniline (PANI) assisted self-assembly strategy which can be used as an efficient magnetically recoverable nanocatalyst. The central magnetic CoFe2O4 nanotubes possess a strong magnetic response under an externally magnetic field, enabling an easy and efficient separation from the reaction system for reuse. The thorn-like PANI layer on the surface of CoFe2O4 nanotubes provides large surface area for supporting Au nanocatalysts due to the electrostatic interactions. The as-prepared CoFe2O4/PANI/Au nanotube assemblies exhibit a high catalytic activity for the hydrogenation of 4-nitrophenol by sodium borohydride (NaBH4) at room temperature, with an apparent kinetic rate constant (Kapp) of about 7.8 × 10-3 s-1. Furthermore, the composite nanocatalyst shows a good recoverable property during the catalytic process. This work affords a reliable way in developing multifunctional nanocomposite for catalysis and other potential applications in many fields.

  5. Extraterrestrial processing and manufacturing of large space systems, volume 2, chapters 7-14 and appendices

    NASA Technical Reports Server (NTRS)

    Miller, R. H.; Smith, D. B. S.

    1979-01-01

    Production and support equipment specifications are described for the space manufacturing facility (SMF). Defined production equipment includes electromagnetic pumps for liquid metal, metal alloying furnaces, die casters, electron beam welders and cutters, glass forming for structural elements, and rolling. A cost analysis is presented which includes the development, the aquisition of all SMF elements, initial operating cost, maintenance and logistics cost, cost of terrestrial materials, and transportation cost for each major element. Computer program listings and outputs are appended.

  6. Manufacturing Methods and Technology (MMT) Program for FY 80, Large Caliber Weapons System Laboratory, ARRADCOM

    DTIC Science & Technology

    1980-09-01

    composition explosive there- of, such as Cartridge 165 mm: HEP Projectile, 155 mm: HE, ADAM Rocket, 66 mm: HEAT, 1 LAW (VIPER) Mine, Ground...adaptable to the manufacture of PBX compositions at mobili- zation levels. This project will include the investigation of present processing methods, as...well as the application of new tech- nology to coating, drying, and furnishing PBX compositions . Items Supported Warhead Guided Missiles Torpedo

  7. Cable manufacture

    NASA Technical Reports Server (NTRS)

    Gamble, P.

    1972-01-01

    A survey is presented of flat electrical cable manufacturing, with particular reference to patented processes. The economics of manufacture based on an analysis of material and operating costs is considered for the various methods. Attention is given to the competitive advantages of the several processes and their resulting products. The historical area of flat cable manufacture is presented to give a frame of reference for the survey.

  8. System-wide hybrid MPC-PID control of a continuous pharmaceutical tablet manufacturing process via direct compaction.

    PubMed

    Singh, Ravendra; Ierapetritou, Marianthi; Ramachandran, Rohit

    2013-11-01

    The next generation of QbD based pharmaceutical products will be manufactured through continuous processing. This will allow the integration of online/inline monitoring tools, coupled with an efficient advanced model-based feedback control systems, to achieve precise control of process variables, so that the predefined product quality can be achieved consistently. The direct compaction process considered in this study is highly interactive and involves time delays for a number of process variables due to sensor placements, process equipment dimensions, and the flow characteristics of the solid material. A simple feedback regulatory control system (e.g., PI(D)) by itself may not be sufficient to achieve the tight process control that is mandated by regulatory authorities. The process presented herein comprises of coupled dynamics involving slow and fast responses, indicating the requirement of a hybrid control scheme such as a combined MPC-PID control scheme. In this manuscript, an efficient system-wide hybrid control strategy for an integrated continuous pharmaceutical tablet manufacturing process via direct compaction has been designed. The designed control system is a hybrid scheme of MPC-PID control. An effective controller parameter tuning strategy involving an ITAE method coupled with an optimization strategy has been used for tuning of both MPC and PID parameters. The designed hybrid control system has been implemented in a first-principles model-based flowsheet that was simulated in gPROMS (Process System Enterprise). Results demonstrate enhanced performance of critical quality attributes (CQAs) under the hybrid control scheme compared to only PID or MPC control schemes, illustrating the potential of a hybrid control scheme in improving pharmaceutical manufacturing operations.

  9. Managing Coil Epoxy Vacuum Impregnation Systems at the Manufacturing Floor Level To Achieve Ultimate Properties in State-of-the-Art Magnet Assemblies

    SciTech Connect

    J.G. Hubrig; G.H. Biallas

    2005-05-01

    Liquid epoxy resin impregnation systems remain a state-of-the-art polymer material for vacuum and vacuum/pressure impregnation applications in the manufacture of both advanced and conventional coil winding configurations. Epoxy resins inherent latitude in processing parameters accounts for their continued popularity in engineering applications, but also for the tendency to overlook or misinterpret the requisite processing parameters on the manufacturing floor. Resin system impregnation must be managed in detail in order to achieve device life cycle reliability. This closer look reveals how manufacturing floor level management of material acceptance, handling and storage, pre- and post- impregnation processing and cure can be built into a manufacturing plan to increase manufacturing yield, lower unit cost and ensure optimum life cycle performance of the coil.

  10. Resource Assessment of the In-Place and Potentially Recoverable Deep Natural Gas Resource of the Onshore Interior Salt Basins, North Central and Northeastern Gulf of Mexico

    SciTech Connect

    Ernest A. Mancini; Donald A. Goddard

    2004-10-28

    The objectives of the study are: to perform resource assessment of the in-place deep (>15,000 ft) natural gas resource of the onshore interior salt basins of the North Central and Northeastern Gulf of Mexico areas through petroleum system identification, characterization and modeling and to use the petroleum system based resource assessment to estimate the volume of the in-place deep gas resource that is potentially recoverable and to identify those areas in the interior salt basins with high potential to recover commercial quantities of the deep gas resource. The principal research effort for Year 1 of the project is data compilation and petroleum system identification. The research focus for the first nine (9) months of Year 1 is on data compilation and for the remainder of the year the emphasis is on petroleum system identification.

  11. Discovery of the recoverable high-pressure iron oxide Fe[subscript 4]O[subscript 5

    SciTech Connect

    Lavina, Barbara; Dera, Przemyslaw; Kim, Eunja; Meng, Yue; Downs, Robert T.; Weck, Philippe F.; Sutton, Stephen R.; Zhao, Yusheng

    2016-08-15

    Phases of the iron-oxygen binary system are significant to most scientific disciplines, directly affecting planetary evolution, life, and technology. Iron oxides have unique electronic properties and strongly interact with the environment, particularly through redox reactions. The iron-oxygen phase diagram therefore has been among the most thoroughly investigated, yet it still holds striking findings. Here, we report the discovery of an iron oxide with formula Fe{sub 4}O{sub 5}, synthesized at high pressure and temperature. The previously undescribed phase, stable from 5 to at least 30 GPa, is recoverable to ambient conditions. First-principles calculations confirm that the iron oxide here described is energetically more stable than FeO + Fe{sub 3}O{sub 4} at pressure greater than 10 GPa. The calculated lattice constants, equation of states, and atomic coordinates are in excellent agreement with experimental data, confirming the synthesis of Fe{sub 4}O{sub 5}. Given the conditions of stability and its composition, Fe{sub 4}O{sub 5} is a plausible accessory mineral of the Earth's upper mantle. The phase has strong ferrimagnetic character comparable to magnetite. The ability to synthesize the material at accessible conditions and recover it at ambient conditions, along with its physical properties, suggests a potential interest in Fe{sub 4}O{sub 5} for technological applications.

  12. Live Imaging Technique for Studies of Growth and Development of Chinese Cabbage Under Microgravity in a Recoverable Satellite (SJ-8)

    NASA Astrophysics Data System (ADS)

    Zheng, Hui-Qiong; Wei, Ning; Chen, Ai-Di; Wang, Liu-Fa; Zheng, Wei-Bo; Zhang, Tao

    2008-08-01

    The live imaging techniques have been developed and applied to investigate for the first time the growth and development of Chinese cabbage for 18 days under microgravity conditions on board the Chinese SJ-8 recoverable satellite. These experiments offer insight into plant behaviors operating during plant development in space. Two automatic, preprogrammed CCD cameras were installed in the plant experimental chamber. The experimental objectives were: (1) seed germination; (2) seedling growth; (3) flower opening and pollination. The growth of seedlings and flowers were followed by time lapse photography at 2 h intervals. Serial real-time images of the Chinese cabbage plant growth under microgravity were successfully obtained through the remote operating system. The image data obtained from space experiment, in comparison with the results from ground control (1 g) and 3D clinostat stimulate experiments, showed that the height of plant and the number of leaves were significantly reduced under the microgravity conditions, but characters of leaf arrangement and leaf shape were not altered obviously. Flower opening and expansion were inhibited by exposed to space flight condition. The petals of flowers from both SJ-8 grown plants and clinostat rotated plants couldn't fully expand before wilted.

  13. Live imaging technique for studies of growth and development of Chinese cabbage under microgravity in a recoverable satellite (SJ-8)

    NASA Astrophysics Data System (ADS)

    Zheng, Huiqiong; Wei, Ning; Chen, Aidi

    The live imaging techniques have been developed and applied to investigate for the first time the growth and development of Chinese cabbage for 18 d under microgravity conditions on board the Chinese SJ-8 recoverable satellite. These experiments offer insight into plant behaviors operating during plant development in space. Two automatic, preprogrammed CCD cameras were installed in the plant experimental chamber. The experimental objectives were: 1) seed germination; 2) Seedling growth; 3) Flower opening and pollination. The growth of seedlings and flowers were followed by time lapse photography at 2h intervals. Serial real-time images of the Chinese cabbage plant growth under microgravity were successfully obtained through the remote operating system. The image data obtained from space experiment, in comparison with the results from ground control (1g) and 3-D clinostat stimulate experiments, showed that the height of plant and the number of leaves were significantly reduced under the microgravity conditions, but characters of leaf arrangement and leaf shape were not altered obviously. Flower opening and expansion were inhibited by exposed to space flight condition. The petals of flowers from both SJ-8 grown plants and clinostat rotated plants couldn't fully expand before wilted.

  14. The role of exhaust ventilation systems in reducing occupational exposure to organic solvents in a paint manufacturing factory.

    PubMed

    Jafari, Mohammad Javad; Karimi, Ali; Azari, Mansoor Rezazadeh

    2008-08-01

    This paper presents the successful design and implementation of several exhaust ventilation systems in a paint manufacturing factory. The ventilation systems were designed based on American Conference of Governmental Industrial Hygienists recommendations. The duct works, fans, and other parts were made and mounted by local manufacturers. The concentrations of toluene and xylene as the common solvents used in paint mixing factories were measured to evaluate the role of ventilation systems in controlling the organic solvents. Occupational exposure to toluene and xylene as the major pollutants was assessed with and without applying ventilation systems. For this purpose, samples were taken from breathing zone of exposed workers using personal samples. The samples were analyzed using Occupational Safety and Health Administration analytical method No.12. The samples were quantified using gas chromatography. The results showed that the ventilation systems successfully controlled toluene and xylene vapors in workplace, air well below the recommended threshold limit value of Iran (44.49 and 97.73 ppm, respectively). It was also discovered that benzene concentration in workplace air was higher than its allowable concentrations. This could be from solvents impurities that require more investigations.

  15. The role of exhaust ventilation systems in reducing occupational exposure to organic solvents in a paint manufacturing factory

    PubMed Central

    Jafari, Mohammad Javad; Karimi, Ali; Azari, Mansoor Rezazadeh

    2008-01-01

    This paper presents the successful design and implementation of several exhaust ventilation systems in a paint manufacturing factory. The ventilation systems were designed based on American Conference of Governmental Industrial Hygienists recommendations. The duct works, fans, and other parts were made and mounted by local manufacturers. The concentrations of toluene and xylene as the common solvents used in paint mixing factories were measured to evaluate the role of ventilation systems in controlling the organic solvents. Occupational exposure to toluene and xylene as the major pollutants was assessed with and without applying ventilation systems. For this purpose, samples were taken from breathing zone of exposed workers using personal samples. The samples were analyzed using Occupational Safety and Health Administration analytical method No.12. The samples were quantified using gas chromatography. The results showed that the ventilation systems successfully controlled toluene and xylene vapors in workplace, air well below the recommended threshold limit value of Iran (44.49 and 97.73 ppm, respectively). It was also discovered that benzene concentration in workplace air was higher than its allowable concentrations. This could be from solvents impurities that require more investigations. PMID:20040984

  16. Process for removing copper in a recoverable form from solid scrap metal

    DOEpatents

    Hartman, Alan D.; Oden, Laurance L.; White, Jack C.

    1995-01-01

    A process for removing copper in a recoverable form from a copper/solid ferrous scrap metal mix is disclosed. The process begins by placing a copper/solid ferrous scrap metal mix into a reactor vessel. The atmosphere within the reactor vessel is purged with an inert gas or oxidizing while the reactor vessel is heated in the area of the copper/solid ferrous scrap metal mix to raise the temperature within the reactor vessel to a selected elevated temperature. Air is introduced into the reactor vessel and thereafter hydrogen chloride is introduced into the reactor vessel to obtain a desired air-hydrogen chloride mix. The air-hydrogen chloride mix is operable to form an oxidizing and chloridizing atmosphere which provides a protective oxide coating on the surface of the solid ferrous scrap metal in the mix and simultaneously oxidizes/chloridizes the copper in the mix to convert the copper to a copper monochloride gas for transport away from the solid ferrous scrap metal. After the copper is completely removed from the copper/solid ferrous scrap metal mix, the flows of air and hydrogen chloride are stopped and the copper monochloride gas is collected for conversion to a recoverable copper species.

  17. Kinetic study of free fatty acid esterification reaction catalyzed by recoverable and reusable hydrochloric acid.

    PubMed

    Su, Chia-Hung

    2013-02-01

    The catalytic performance and recoverability of several homogeneous acid catalysts (hydrochloric, sulfuric, and nitric acids) for the esterification of enzyme-hydrolyzed free fatty acid (FFA) and methanol were studied. Although all tested catalysts drove the reaction to a high yield, hydrochloric acid was the only catalyst that could be considerably recovered and reused. The kinetics of the esterification reaction catalyzed by hydrochloric acid was investigated under varying catalyst loading (0.1-1M), reaction temperature (303-343K), and methanol/FFA molar ratio (1:1-20:1). In addition, a pseudo-homogeneous kinetic model incorporating the above factors was developed. A good agreement (r(2)=0.98) between the experimental and calculated data was obtained, thus proving the reliability of the model. Furthermore, the reusability of hydrochloric acid in FFA esterification can be predicted by the developed model. The recoverable hydrochloric acid achieved high yields of FFA esterification within five times of reuse. Copyright © 2012 Elsevier Ltd. All rights reserved.

  18. Reversible Structural Swell-Shrink and Recoverable Optical Properties in Hybrid Inorganic-Organic Perovskite.

    PubMed

    Zhang, Yupeng; Wang, Yusheng; Xu, Zai-Quan; Liu, Jingying; Song, Jingchao; Xue, Yunzhou; Wang, Ziyu; Zheng, Jialu; Jiang, Liangcong; Zheng, Changxi; Huang, Fuzhi; Sun, Baoquan; Cheng, Yi-Bing; Bao, Qiaoliang

    2016-07-26

    Ion migration in hybrid organic-inorganic perovskites has been suggested to be an important factor for many unusual behaviors in perovskite-based optoelectronics, such as current-voltage hysteresis, low-frequency giant dielectric response, and the switchable photovoltaic effect. However, the role played by ion migration in the photoelectric conversion process of perovskites is still unclear. In this work, we provide microscale insights into the influence of ion migration on the microstructure, stability, and light-matter interaction in perovskite micro/nanowires by using spatially resolved optical characterization techniques. We observed that ion migration, especially the migration of MA(+) ions, will induce a reversible structural swell-shrink in perovskites and recoverably affect the reflective index, quantum efficiency, light-harvesting, and photoelectric properties. The maximum ion migration quantity in perovskites was as high as approximately 30%, resulting in lattice swell or shrink of approximately 4.4%. Meanwhile, the evidence shows that ion migration in perovskites could gradually accelerate the aging of perovskites because of lattice distortion in the reversible structural swell-shrink process. Knowledge regarding reversible structural swell-shrink and recoverable optical properties may shed light on the development of optoelectronic and converse piezoelectric devices based on perovskites.

  19. Functionalization of monodisperse iron oxide NPs and their properties as magnetically recoverable catalysts.

    PubMed

    Gage, Samuel H; Stein, Barry D; Nikoshvili, Linda Zh; Matveeva, Valentina G; Sulman, Mikhail G; Sulman, Esther M; Morgan, David Gene; Yuzik-Klimova, Ekaterina Yu; Mahmoud, Waleed E; Bronstein, Lyudmila M

    2013-01-08

    Here we report the functionalization of monodisperse iron oxide nanoparticles (NPs) with commercially available functional acids containing multiple double bonds such as linolenic (LLA) and linoleic (LEA) acids or pyridine moieties such as 6-methylpyridine-2-carboxylic acid, isonicotinic acid, 3-hydroxypicolinic acid, and 6-(1-piperidinyl)pyridine-3-carboxlic acid (PPCA). Both double bonds and pyridine groups can be reacted with noble metal compounds to form catalytically active species in the exterior of magnetic NPs, thus making them promising magnetically recoverable catalysts. We determined that both LLA and LEA stabilize magnetic iron oxide NPs, allowing the formation of π-complexes with bis(acetonitrile)dichloropalladium(II) in the NP shells. In both cases, this leads to the formation of NP aggregates because of interparticle complexation. In the case of pyridine-containing ligands, only PPCA with two N-containing rings is able to provide NP stabilization and functionalization whereas other pyridine-containing acids did now allow sufficient steric stabilization. The interaction of PPCA-based particles with Pd acetate also leads to aggregation because of interparticle interactions, but the aggregates that are formed are much smaller. Nevertheless, the catalytic properties in the selective hydrogenation of dimethylethynylcarbinol (DMEC) to dimethylvinylcarbinol were the best for the catalyst based on LLA, demonstrating that the NP aggregates in all cases are penetrable for DMEC. Easy magnetic separation of this catalyst from the reaction solution makes it promising as a magnetically recoverable catalyst.

  20. Manufacturing a nanowire-based sensing system via flow-guided assembly in a microchannel array template

    NASA Astrophysics Data System (ADS)

    Chen, Juan; Zu, Yingbo; Rajagopalan, Kartik Kumar; Wang, Shengnian

    2015-06-01

    A novel flow-guided assembly approach is presented to accurately align and position nanowire arrays in pre-defined locations with high throughput and large-scale manufacturing capability. In this approach, a polymer solution is first filled in an array of microfluidic channels. Then a gas flow is introduced to blow out most of the solution while pushing a little leftover against the channel wall for assembly into polymer nanowires. In this way, highly ordered nanowires are conveniently aligned in the flow direction and patterned along both sides of the microchannels. In this study, we demonstrated this flow-guided assembly process by producing millimetre-long nanowires across a 5 × 12 mm area in the same orientation and with basic ‘I-shape’, ‘T-shape’, and ‘cross’ patterns. The assembled polymer nanowires were further converted to conductive carbon nanowires through a standard carbonization process. After being integrated into electronic sensors, high sensitivity was found in model protein sensing tests. This new nanowire manufacturing approach is anticipated to open new doors to the fabrication of nanowire-based sensing systems and serve as good manufacturing practice for its simplicity, low cost, alignment reliability, and high throughput.

  1. Manufacturing technologies

    SciTech Connect

    1995-09-01

    The Manufacturing Technologies Center is an integral part of Sandia National Laboratories, a multiprogram engineering and science laboratory, operated for the Department of Energy (DOE) with major facilities at Albuquerque, New Mexico, and Livermore, California. Our Center is at the core of Sandia`s Advanced Manufacturing effort which spans the entire product realization process.

  2. Manufacturing Technology.

    ERIC Educational Resources Information Center

    Barnes, James L.

    This curriculum guide is designed to assist junior high school industrial arts teachers in planning new courses and revising existing courses in manufacturing technology. Addressed in the individual units of the guide are the following topics: introduction to manufacturing, materials processing, personnel management, production management,…

  3. Using an expert system to construct an air emissions database and to determine major source status for a manufacturing facility

    SciTech Connect

    Weaver, S.K.; Schuster, D.S.

    1995-12-01

    An expert system is developed to guide the user through constructing an air emissions inventory for a manufacturing facility, calculating boiler emissions and determining whether the facility must obtain a Title V permit under the Clean Air Act Amendments of 1990 ({open_quotes}CAAA{close_quotes}). Many requirements of the CAAA can impact a manufacturing facility`s bottom-line cost of production. Plant engineers at these facilities can potentially be overwhelmed with achieving compliance with these requirements. A plant engineer can choose between several options to bring the facility into compliance. The engineer could read the CAAA to become the expert or a consultant could be hired to provide this expertise. Another option for the engineer would be to use the software developed in this thesis. Four programs were written in VP-Expert to collect air emissions information from the user and save this information in a preconstructed database file using dBASE III Plus. In order to construct the expert system, it was necessary to develop an approach which would apply to a variety of manufacturing settings, to study and select appropriate software and to write and test the programs which comprise the expert system. The determining criteria for evaluating the programs were identified as user-friendliness, accuracy and cost-effectiveness. Evaluation of this software has shown the expert system to be relatively user-friendly. The advice provided to the user is accurate based upon testing all of the rules in the knowledge base. The software is also cost-effective when compared to hiring a consultant or training the plant engineer to become the expert.

  4. 3D Systems' Technology Overview and New Applications in Manufacturing, Engineering, Science, and Education.

    PubMed

    Snyder, Trevor J; Andrews, Mike; Weislogel, Mark; Moeck, Peter; Stone-Sundberg, Jennifer; Birkes, Derek; Hoffert, Madeline Paige; Lindeman, Adam; Morrill, Jeff; Fercak, Ondrej; Friedman, Sasha; Gunderson, Jeff; Ha, Anh; McCollister, Jack; Chen, Yongkang; Geile, John; Wollman, Andrew; Attari, Babak; Botnen, Nathan; Vuppuluri, Vasant; Shim, Jennifer; Kaminsky, Werner; Adams, Dustin; Graft, John

    2014-09-01

    Since the inception of 3D printing, an evolutionary process has taken place in which specific user and customer needs have crossed paths with the capabilities of a growing number of machines to create value-added businesses. Even today, over 30 years later, the growth of 3D printing and its utilization for the good of society is often limited by the various users' understanding of the technology for their specific needs. This article presents an overview of current 3D printing technologies and shows numerous examples from a multitude of fields from manufacturing to education.

  5. Polymeric compositions and their method of manufacture. [forming filled polymer systems using cryogenics

    NASA Technical Reports Server (NTRS)

    Moser, B. G.; Landel, R. F. (Inventor)

    1972-01-01

    Filled polymer compositions are made by dissolving the polymer binder in a suitable sublimable solvent, mixing the filler material with the polymer and its solvent, freezing the resultant mixture, and subliming the frozen solvent from the mixture from which it is then removed. The remaining composition is suitable for conventional processing such as compression molding or extruding. A particular feature of the method of manufacture is pouring the mixed solution slowly in a continuous stream into a cryogenic bath wherein frozen particles of the mixture result. The frozen individual particles are then subjected to the sublimation.

  6. 3D Systems' Technology Overview and New Applications in Manufacturing, Engineering, Science, and Education

    PubMed Central

    Andrews, Mike; Weislogel, Mark; Moeck, Peter; Stone-Sundberg, Jennifer; Birkes, Derek; Hoffert, Madeline Paige; Lindeman, Adam; Morrill, Jeff; Fercak, Ondrej; Friedman, Sasha; Gunderson, Jeff; Ha, Anh; McCollister, Jack; Chen, Yongkang; Geile, John; Wollman, Andrew; Attari, Babak; Botnen, Nathan; Vuppuluri, Vasant; Shim, Jennifer; Kaminsky, Werner; Adams, Dustin; Graft, John

    2014-01-01

    Abstract Since the inception of 3D printing, an evolutionary process has taken place in which specific user and customer needs have crossed paths with the capabilities of a growing number of machines to create value-added businesses. Even today, over 30 years later, the growth of 3D printing and its utilization for the good of society is often limited by the various users' understanding of the technology for their specific needs. This article presents an overview of current 3D printing technologies and shows numerous examples from a multitude of fields from manufacturing to education. PMID:28473997

  7. Supply chain network design problem for a new market opportunity in an agile manufacturing system

    NASA Astrophysics Data System (ADS)

    Babazadeh, Reza; Razmi, Jafar; Ghodsi, Reza

    2012-08-01

    The characteristics of today's competitive environment, such as the speed with which products are designed, manufactured, and distributed, and the need for higher responsiveness and lower operational cost, are forcing companies to search for innovative ways to do business. The concept of agile manufacturing has been proposed in response to these challenges for companies. This paper copes with the strategic and tactical level decisions in agile supply chain network design. An efficient mixed-integer linear programming model that is able to consider the key characteristics of agile supply chain such as direct shipments, outsourcing, different transportation modes, discount, alliance (process and information integration) between opened facilities, and maximum waiting time of customers for deliveries is developed. In addition, in the proposed model, the capacity of facilities is determined as decision variables, which are often assumed to be fixed. Computational results illustrate that the proposed model can be applied as a power tool in agile supply chain network design as well as in the integration of strategic decisions with tactical decisions.

  8. Combat Ration Advanced Manufacturing Technology Demonstration (CRAMTD). ’Generic Inspection-Statistical Process Control System for a Combat Ration Manufacturing Facility’. Short Term Project (STP) Number 3.

    DTIC Science & Technology

    1996-01-01

    ADVANCED FOOD TECHNOLOGY* Cook College N.J. Agricultural Experiment Station New Brunswick, New Jersey 08903 Principal Investigators: Drs., T-C. Lee H...AND ADDRESS(ES) 8. PERFORMING ORGANIZATION Rutgers, The State University of New Jersey REPORT NUMBER The Center for Advanced Food Technology FTR 11.0...DOD. It was recommended that qualitities relevant to food manufacturing control be quantified (Funded as DAAK60-92-C-0087); that key hardware and

  9. ADVANCED MANUFACTURING TEAM

    NASA Image and Video Library

    2014-01-16

    ZACK JONES AND JIM LYDON OF MSFC’S ADVANCED MANUFACTURING TEAM, WITH MSFC’S M2 SELECTIVE LASER MELTING SYSTEM. THE M2 IS CURRENTLY DEDICATED TO ADVANCED COPPER MATERIAL DEVELOPMENT FOR THE LOW COST UPPER STAGE PROGRAM.

  10. Optical Manufacturing and Testing Requirements Identified by the NASA Science Instruments, Observatories and Sensor Systems Technology Assessment

    NASA Technical Reports Server (NTRS)

    Stahl, H. Philip; Barney, Rich; Bauman, Jill; Feinberg, Lee; Mcleese, Dan; Singh, Upendra

    2011-01-01

    In August 2010, the NASA Office of Chief Technologist (OCT) commissioned an assessment of 15 different technology areas of importance to the future of NASA. Technology assessment #8 (TA8) was Science Instruments, Observatories and Sensor Systems (SIOSS). SIOSS assess the needs for optical technology ranging from detectors to lasers, x-ray mirrors to microwave antenna, in-situ spectrographs for on-surface planetary sample characterization to large space telescopes. The needs assessment looked across the entirety of NASA and not just the Science Mission Directorate. This paper reviews the optical manufacturing and testing technologies identified by SIOSS which require development in order to enable future NASA high priority missions.

  11. Challenges with the introduction of radio-frequency identification systems into a manufacturer's supply chain - a pilot study

    NASA Astrophysics Data System (ADS)

    Kumar, Sameer; Kadow, Brooke B.; Lamkin, Melissa K.

    2011-05-01

    As radio-frequency identification (RFID) implementation becomes more widespread it is important for managers to consider if this technology is right for their businesses. This study examines challenges of RFID implementation along with a cost-benefit analysis of a pharmaceuticals manufacturer's supply chain. Research was gathered from a variety of sources on the topic of RFID to provide an in-depth analysis of challenges and benefits found with RFID systems. Furthermore, the study reviews the real case applications of the RFID technology in healthcare and customer services. Many of the challenges with RFID stem from improper planning of the synchronisation of the supply chain and the integration of RFID technology into facilities and software systems. Customer privacy, excess information and obsolete technology are also of concern to companies considering RFID. Benefits such as increased information sharing, product visibility and real-time information help to offset these challenges. In addition, pharmaceuticals manufacturer real case application showed cost savings from reducing labour and decreased opportunities for lost product counteract the expense to implement an RFID system. This study will be of value to managers who are attempting to implement RFID technology in their companies. It is intended that readers, both academics and practitioners, will be able to identify possible challenges and mitigate them as the RFID technology is put into practice.

  12. Manufacturing technology

    SciTech Connect

    Blaedel, K.L.

    1997-02-01

    The specific goals of the Manufacturing Technology thrust area are to develop an understanding of fundamental fabrication processes, to construct general purpose process models that will have wide applicability, to document our findings and models in journals, to transfer technology to LLNL programs, industry, and colleagues, and to develop continuing relationships with industrial and academic communities to advance our collective understanding of fabrication processes. Advances in four projects are described here, namely Design of a Precision Saw for Manufacturing, Deposition of Boron Nitride Films via PVD, Manufacturing and Coating by Kinetic Energy Metallization, and Magnet Design and Application.

  13. Method of manufacturing a light emitting, photovoltaic or other electronic apparatus and system

    NASA Technical Reports Server (NTRS)

    Ray, William Johnstone (Inventor); Lowenthal, Mark D. (Inventor); Shotton, Neil O. (Inventor); Blanchard, Richard A. (Inventor); Lewandowski, Mark Allan (Inventor); Fuller, Kirk A. (Inventor); Frazier, Donald Odell (Inventor)

    2012-01-01

    The present invention provides a method of manufacturing an electronic apparatus, such as a lighting device having light emitting diodes (LEDs) or a power generating device having photovoltaic diodes. The exemplary method includes depositing a first conductive medium within a plurality of channels of a base to form a plurality of first conductors; depositing within the plurality of channels a plurality of semiconductor substrate particles suspended in a carrier medium; forming an ohmic contact between each semiconductor substrate particle and a first conductor; converting the semiconductor substrate particles into a plurality of semiconductor diodes; depositing a second conductive medium to form a plurality of second conductors coupled to the plurality of semiconductor diodes; and depositing or attaching a plurality of lenses suspended in a first polymer over the plurality of diodes. In various embodiments, the depositing, forming, coupling and converting steps are performed by or through a printing process.

  14. Method of Manufacturing a Light Emitting, Photovoltaic or Other Electronic Apparatus and System

    NASA Technical Reports Server (NTRS)

    Ray, William Johnstone (Inventor); Lowenthal, Mark D. (Inventor); Shotton, Neil O. (Inventor); Blanchard, Richard A. (Inventor); Lewandowski, Mark Allan (Inventor); Fuller, Kirk A. (Inventor); Frazier, Donald Odell (Inventor)

    2013-01-01

    The present invention provides a method of manufacturing an electronic apparatus, such as a lighting device having light emitting diodes (LEDs) or a power generating device having photovoltaic diodes. The exemplary method includes forming at least one first conductor coupled to a base; coupling a plurality of substrate particles to the at least one first conductor; converting the plurality of substrate particles into a plurality of diodes; forming at least one second conductor coupled to the plurality of spherical diodes; and depositing or attaching a plurality of substantially spherical lenses suspended in a first polymer, with the lenses and the suspending polymer having different indices of refraction. In some embodiments, the lenses and diodes have a ratio of mean diameters or lengths between about 10:1 and 2:1. In various embodiments, the forming, coupling and converting steps are performed by or through a printing process.

  15. Method of Manufacturing a Light Emitting, Photovoltaic or Other Electronic Apparatus and System

    NASA Technical Reports Server (NTRS)

    Ray, William Johnstone (Inventor); Lowenthal, Mark D. (Inventor); Shotton, Neil O. (Inventor); Blanchard, Richard A. (Inventor); Lewandowski, Mark Allan (Inventor); Fuller, Kirk A. (Inventor); Frazier, Donald Odell (Inventor)

    2013-01-01

    The present invention provides a method of manufacturing an electronic apparatus, such as a lighting device having light emitting diodes (LEDs) or a power generating device having photovoltaic diodes. The exemplary method includes forming at least one first conductor coupled to a base; coupling a plurality of substantially spherical substrate particles to the at least one first conductor; converting the substrate particles into a plurality of substantially spherical diodes; forming at least one second conductor coupled to the substantially spherical diodes; and depositing or attaching a plurality of substantially spherical lenses suspended in a first polymer. The lenses and the suspending polymer have different indices of refraction. In some embodiments, the lenses and diodes have a ratio of mean diameters or lengths between about 10:1 and 2:1. In various embodiments, the forming, coupling and converting steps are performed by or through a printing process.

  16. Method of Manufacturing a Light Emitting, Photovoltaic or Other Electronic Apparatus and System

    NASA Technical Reports Server (NTRS)

    Ray, William Johnstone (Inventor); Lowenthal, Mark David (Inventor); Shotton, Neil O. (Inventor); Blanchard, Richard A. (Inventor); Lewandowski, Mark Allan (Inventor); Fuller, Kirk A. (Inventor); Frazier, Donald Odell (Inventor)

    2014-01-01

    The present invention provides a method of manufacturing an electronic apparatus, such as a lighting device having light emitting diodes (LEDs) or a power generating device having photovoltaic diodes. The exemplary method includes depositing a first conductive medium within a plurality of channels of a base to form a plurality of first conductors; depositing within the plurality of channels a plurality of semiconductor substrate particles suspended in a carrier medium; forming an ohmic contact between each semiconductor substrate particle and a first conductor; converting the semiconductor substrate particles into a plurality of semiconductor diodes; depositing a second conductive medium to form a plurality of second conductors coupled to the plurality of semiconductor diodes; and depositing or attaching a plurality of lenses suspended in a first polymer over the plurality of diodes. In various embodiments, the depositing, forming, coupling and converting steps are performed by or through a printing process.

  17. Public injury prevention system in the Italian manufacturing sector: What types of inspection are more effective?

    PubMed

    Farina, Elena; Bena, Antonella; Fedeli, Ugo; Mastrangelo, Giuseppe; Veronese, Michela; Agnesi, Roberto

    2016-04-01

    Literature suggests that more research is needed to clarify the effect of workplace inspections by governmental officers on injury rates. This paper aims to compare comprehensive and partial inspections in Italian manufacturing companies. Survival analysis was applied to the period free from injuries following inspection by means of the Kaplan-Meier method and of Cox models. Kaplan-Meier curves show that, compared to companies with a partial inspection, companies which had a comprehensive inspection had a higher survival through the entire period. Adjusting for confounders, the Cox model confirms a significant preventive effect of comprehensive inspection for companies with 10-30 employees, but not for those with >30 employees. The results suggest that the effect on injuries is greater if all aspects of safety are addressed during the inspection instead of focusing on a single aspect. These findings are interesting because they can help in planning effective prevention activities. © 2016 Wiley Periodicals, Inc.

  18. Economic comparison of emission control systems for glass manufacturing furnaces with heat recovery.

    PubMed

    Caputo, A C; Pelagagge, P M

    2001-07-01

    Glass manufacturing, like other process industries, is faced with air pollution compliance problems due to ever stricter emission limits. Several waste gas cleaning equipment options are available for air pollution control (APC) in glass plants, the most common arrangements being based on electrostatic precipitator (ESP) or fabric filter (FF) dust collectors and semi-wet or dry processes for acid gas removal. However, several counteracting aspects affect the choice of gas cleaning technologies, which are confirmed by the discrepancies encountered in actual suppliers' bids. In this paper, the main pollution control options are analyzed by carrying out a critical comparison under the cost-effectiveness point of view to select the lowest cost arrangement considering capital investment, operating expenses, and energy-saving revenues from heat recovery processes. The analysis is carried out with reference to a case study involving actual float glass production lines at Pilkington plants in Italy.

  19. Modeling and performance evaluation of flexible manufacturing systems using Petri nets

    SciTech Connect

    Callotta, M.P.; Cimenez, C.; Tazza, M.

    1996-12-31

    A timed Petri net approach is used to model resource allocation-utilization-release patterns for performance evaluation. First, simple resource utilization sequences are derived from a directed graph representing the process plan of parts. Second, the place-transitions sequences are connected introducing places whose marking models the resources needed to perform the manufacturing operation indicated in the process plan. Time is introduced as a permanence time of tokens at the place-transition sequence, modeling the utilization time of resources. The corresponding model leads to a simultaneous resource possession problem. Finally, flow equations for the description of the quantitative behavior of the resulting timed Petri net are presented. A major conclusion of the paper is that performance evaluation can be adequately abstracted and analytically solved, in a simple way, even in presence of complicating factors like resource sharing and routing flexibility in process plans.

  20. Method of Manufacturing a Light Emitting, Photovoltaic or Other Electronic Apparatus and System

    NASA Technical Reports Server (NTRS)

    Ray, William Johnstone (Inventor); Lowenthal, Mark David (Inventor); Shotton, Neil O. (Inventor); Blanchard, Richard A. (Inventor); Lewandowski, Mark Allan (Inventor); Fuller, Kirk A. (Inventor); Frazier, Donald Odell (Inventor)

    2014-01-01

    The present invention provides a method of manufacturing an electronic apparatus, such as a lighting device having light emitting diodes (LEDs) or a power generating device having photovoltaic diodes. The exemplary method includes depositing a first conductive medium within a plurality of channels of a base to form a plurality of first conductors; depositing within the plurality of channels a plurality of semiconductor substrate particles suspended in a carrier medium; forming an ohmic contact between each semiconductor substrate particle and a first conductor; converting the semiconductor substrate particles into a plurality of semiconductor diodes; depositing a second conductive medium to form a plurality of second conductors coupled to the plurality of semiconductor diodes; and depositing or attaching a plurality of lenses suspended in a first polymer over the plurality of diodes. In various embodiments, the depositing, forming, coupling and converting steps are performed by or through a printing process.