Evaluation of Alternative Causes of Widespread, Low Concentration Perchlorate Impacts to Groundwater

DTIC Science & Technology

2008-07-01

they self-extinguished. 4. After burning ceased, the residue and remaining slag were collected. 5. The slag was weighed in order to approximate...aluminum sheets were washed thoroughly with triple distilled, deionized water. 7. The washings and slag from each flare were placed in separate round... slag containing elevated perchlorate concentrations remained in all cases. If we assume that approximately 30,000,000 American flares are sold

Pyrochemical recovery of plutonium from calcium fluoride reduction slag

DOEpatents

Christensen, D.C.

A pyrochemical method of recovering finely dispersed plutonium metal from calcium fluoride reduction slag is claimed. The plutonium-bearing slag is crushed and melted in the presence of at least an equimolar amount of calcium chloride and a few percent metallic calcium. The calcium chloride reduces the melting point and thereby decreases the viscosity of the molten mixture. The calcium reduces any oxidized plutonium in the mixture and also causes the dispersed plutonium metal to coalesce and settle out as a separate metallic phase at the bottom of the reaction vessel. Upon cooling the mixture to room temperature, the solid plutonium can be cleanly separated from the overlying solid slag, with an average recovery yield on the order of 96 percent.

Evaluation of Alternative Causes of Widespread, Low Concentration Perchlorate Impacts to Groundwater

DTIC Science & Technology

2008-07-01

burning ceased, the residue and remaining slag were collected. 5. The slag was weighed in order to approximate the extent to which the flare had...with triple distilled, deionized water. 7. The washings and slag from each flare were placed in separate round-bottom flasks and stirred for ten...remaining was 0.027% on average or 99.97% of the original perchlorate was consumed (Table 3.3). Nevertheless, a slag containing elevated perchlorate

Carbothermic Reduction Reactions at the Metal-Slag Interface in Ti-Bearing Slag from a Blast Furnace

NASA Astrophysics Data System (ADS)

Wang, Yao-Zu; Zhang, Jian-Liang; Liu, Zheng-Jian; Du, Cheng-Bo

2017-11-01

Carbothermic reduction reactions at the metal-slag interface and the mechanisms of iron loss during the smelting of vanadium-bearing titanomagnetite in a blast furnace are still not clear as a result of the limited ability to observe the high-temperature zone of a blast furnace. The chemical composition of a Ti-bearing slag was determined by x-ray fluorescence and x-ray diffraction. The interfaces were characterized by scanning electron microscopy coupled with energy-dispersive x-ray spectroscopy. The interfacial chemical reactions were deduced based on the characterization results and on the thermodynamic calculations performed using Factsage 6.4. The results indicated that the forms of iron in the slag were iron droplets wetted by Ti(C x , N1- x ), mechanically separated by iron and iron oxide. The different forms possessed unique characteristics and were formed by different mechanisms. Iron droplets wetted by Ti(C x , N1- x ) were generated through a series of interfacial reactions between TiO2 in the slag and [C] and [N] in the metal. Iron droplets without attached Ti(C x , N1- x ) were mainly located on the edges of pores and were attributed to the reduction of Fe x O in the slag. Insufficient reduction of iron-bearing minerals made it difficult for iron droplets to aggregate and separate from the slag, which created an Fe x O-enriched zone.

Method for decontamination of nickel-fluoride-coated nickel containing actinide-metal fluorides

DOEpatents

Windt, N.F.; Williams, J.L.

In one aspect, the invention comprises contacting nickel-fluoride-coated nickel with gaseous ammonia at a temperature effecting nickel-catalyzed dissociation thereof and effecting hydrogen-reduction of the nickel fluoride. The resulting nickel is heated to form a melt and a slag and to effect transfer of actinide metals from the melt into the slag. The melt and slag are then separated. In another aspect, nickel contianing nickel oxide and actinide metals is contacted with ammonia at a temperature effecting nickel-catalyzed dissociation to effect conversion of the nickel oxide to the metal. The resulting nickel is then melted and separated as described. In another aspect nickel-fluoride-coated nickel containing actinide-metal fluorides is contacted with both steam and ammonia. The resulting nickel then is melted and separated as described. The invention is characterized by higher nickel recovery, efficient use of ammonia, a substantial decrease in slag formation and fuming, and a valuable increase in the service life of the furnace liners used for melting.

Method for decontamination of nickel-fluoride-coated nickel containing actinide-metal fluorides

DOEpatents

Windt, Norman F.; Williams, Joe L.

1983-01-01

The invention is a process for decontaminating particulate nickel contaminated with actinide-metal fluorides. In one aspect, the invention comprises contacting nickel-fluoride-coated nickel with gaseous ammonia at a temperature effecting nickel-catalyzed dissociation thereof and effecting hydrogen-reduction of the nickel fluoride. The resulting nickel is heated to form a melt and a slag and to effect transfer of actinide metals from the melt into the slag. The melt and slag are then separated. In another aspect, nickel containing nickel oxide and actinide metals is contacted with ammonia at a temperature effecting nickel-catalyzed dissociation to effect conversion of the nickel oxide to the metal. The resulting nickel is then melted and separated as described. In another aspect nickel-fluoride-coated nickel containing actinide-metal fluorides is contacted with both steam and ammonia. The resulting nickel then is melted and separated as described. The invention is characterized by higher nickel recovery, efficient use of ammonia, a substantial decrease in slag formation and fuming, and a valuable increase in the service life of the furnace liners used for melting.

Removal of phosphorus-rich phase from high-phosphorous iron ore by melt separation at 1573 K in a super-gravity field

NASA Astrophysics Data System (ADS)

Gao, Jin-tao; Guo, Lei; Zhong, Yi-wei; Ren, Hong-ru; Guo, Zhan-cheng

2016-07-01

A new approach of removing the phosphorus-rich phase from high-phosphorous iron ore by melt separation at 1573 K in a super- gravity field was investigated. The iron-slag separation by super-gravity resulted in phosphorus being effectively removed from the iron-rich phase and concentrated as a phosphorus-rich phase at a temperature below the melting point of iron. The samples obtained by super-gravity exhibited obvious layered structures. All the iron grains concentrated at the bottom of the sample along the super-gravity direction, whereas the molten slag concentrated in the upper part of the sample along the opposite direction. Meanwhile, fine apatite crystals collided and grew into larger crystals and concentrated at the slag-iron interface. Consequently, in the case of centrifugation with a gravity coefficient of G = 900, the mass fractions of the slag phase and iron-rich phase were similar to their respective theoretical values. The mass fraction of MFe in the iron-rich phase was as high as 97.77wt% and that of P was decreased to 0.092wt%.

Numerical study of particle deposition and scaling in dust exhaust of cyclone separator

NASA Astrophysics Data System (ADS)

Xu, W. W.; Li, Q.; Zhao, Y. L.; Wang, J. J.; Jin, Y. H.

2016-05-01

The solid particles accumulation in the dust exhaust cone area of the cyclone separator can cause the wall wear. This undoubtedly prevents the flue gas turbine from long period and safe operation. So it is important to study the mechanism how the particles deposited and scale on dust exhaust cone area of the cyclone separator. Numerical simulations of gas-solid flow field have been carried out in a single tube in the third cyclone separator. The three-dimensionally coupled computational fluid dynamic (CFD) technology and the modified Discrete Phase Model (DPM) are adopted to model the gas-solid two-phase flow. The results show that with the increase of the operating temperature and processing capacity, the particle sticking possibility near the cone area will rise. The sticking rates will decrease when the particle diameter becomes bigger.

Design of a continuous process setup for precipitated calcium carbonate production from steel converter slag.

PubMed

Mattila, Hannu-Petteri; Zevenhoven, Ron

2014-03-01

A mineral carbonation process "slag2PCC" for carbon capture, utilization, and storage is discussed. Ca is extracted from steel slag by an ammonium salt solvent and carbonated with gaseous CO2 after the separation of the residual slag. The solvent is reused after regeneration. The effects of slag properties such as the content of free lime, fractions of Ca, Si, Fe, and V, particle size, and slag storage on the Ca extraction efficiency are studied. Small particles with a high free-lime content and minor fractions of Si and V are the most suitable. To limit the amount of impurities in the process, the slag-to-liquid ratio should remain below a certain value, which depends on the slag composition. Also, the design of a continuous test setup (total volume ∼75 L) is described, which enables quick process variations needed to adapt the system to the varying slag quality. Different precipitated calcium carbonate crystals (calcite and vaterite) are generated in different parts of the setup. © 2014 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

DMS cyclone separation processes for optimization of plastic wastes recycling and their implications.

PubMed

Gent, Malcolm Richard; Menendez, Mario; Toraño, Javier; Torno, Susana

2011-06-01

It is demonstrated that substantial reductions in plastics presently disposed of in landfills can be achieved by cyclone density media separation (DMS). In comparison with the size fraction of plastics presently processed by industrial density separations (generally 6.4 to 9.5 mm), cyclone DMS methods are demonstrated to effectively process a substantially greater range of particle sizes (from 0.5 up to 120 mm). The purities of plastic products and recoveries obtained with a single stage separation using a cylindrical cyclone are shown to attain virtually 100% purity and recoveries >99% for high-density fractions and >98% purity and recoveries were obtained for low-density products. Four alternative schemas of multi-stage separations are presented and analyzed as proposed methods to obtain total low- and high-density plastics fraction recoveries while maintaining near 100% purities. The results of preliminary tests of two of these show that the potential for processing product purities and recoveries >99.98% of both density fractions are indicated. A preliminary economic comparison of capital costs of DMS systems suggests cyclone DMS methods to be comparable with other DMS processes even if the high volume capacity for recycling operations of these is not optimized.

Smelting reduction and kinetics analysis of magnetic iron in copper slag using waste cooking oil.

PubMed

Li, Bo; Wang, Xubin; Wang, Hua; Wei, Yonggang; Hu, Jianhang

2017-05-25

To improve the recovery of copper, the viscosity of copper molten slag is decreased by the reduction of magnetic iron, which, in turn, accelerates the settling and separation of copper droplets from the slag. A new technology is proposed in which waste cooking oil is used as a reductant to reduce magnetic iron in the copper smelting slag and consequently reduce carbon emissions in the copper smelting process. A kinetic model of the reduction of magnetic iron in copper slag by waste cooking oil was built using experimental data, and the accuracy of the model was verified. The results indicated that the magnetic iron content in the copper slag decreased with increasing reduction time and an increase in temperature more efficiently reduced magnetic iron in the copper slag. The magnetic iron in the copper slag gradually transformed to fayalite, and the viscosity of the copper molten slag decreased as the magnetic iron content decreased during the reduction process. The reduction of magnetic iron in the copper molten slag using waste cooking oil was a first-order reaction, and the rate-limiting step was the mass transfer of Fe 3 O 4 through the liquid boundary layer.

Effects of smelting parameters on the slag/metal separation behaviors of Hongge vanadium-bearing titanomagnetite metallized pellets obtained from the gas-based direct reduction process

NASA Astrophysics Data System (ADS)

Feng, Cong; Chu, Man-sheng; Tang, Jue; Liu, Zheng-gen

2018-06-01

Smelting separations of Hongge vanadium-bearing titanomagnetite metallized pellets (HVTMP) prepared by gas-based direct reduction were investigated, and the effects of smelting parameters on the slag/metal separation behaviors were analyzed. Relevant mechanisms were elucidated using X-ray diffraction analysis, FACTSAGE 7.0 calculations, and scanning electron microscopy observations. The results show that, when the smelting temperature, time, and C/O ratio are increased, the recoveries of V and Cr of HVTMP in pig iron are improved, the recovery of Fe initially increases and subsequently decreases, and the recovery of TiO2 in slag decreases. When the smelting CaO/SiO2 ratio is increased, the recoveries of Fe, V, and Cr in pig iron increase and the recovery of TiO2 in slag initially increases and subsequently decreases. The appropriate smelting separation parameters for HVTMP are as follows: smelting temperature of 1873 K; smelting time of 30-50 min; C/O ratio of 1.25; and CaO/SiO2 ratio of 0.50. With these optimized parameters (smelting time: 30 min), the recoveries of Fe, V, Cr, and TiO2 are 99.5%, 91.24%, 92.41%, and 94.86%, respectively.

Development of software-hardware complex for investigation of the vector field of speeds in the cyclone-separator

NASA Astrophysics Data System (ADS)

Borisov, A.

2018-05-01

The current issue of studying the vector velocity field in a cyclone-separator with a screw insert is considered in the article. Modeling of the velocity vector field in SolidWorks was carried out, tangential, axial and radial velocities were investigated. Also, a software and hardware complex was developed that makes it possible to obtain data on the speed inside a cyclone separator. The results of the experiment showed that on flour dusts the efficiency of the cyclone separator in question was more than 99.5%, with an air flow rate of 376 m3 / h, 472 m3 / h and 516 m3 / h, and ΔP less than 600 Pa. The velocity in the inlet branch of the screw insert was 18-20 m / s, and at the exit of the screw insert the airflow velocity is 50-70 m / s.

Thermodynamic Simulation of Viscosity of TiO2-Ti2O3-CaO Ternary Slag

NASA Astrophysics Data System (ADS)

Zhang, P.; Ma, W. H.; Zhang, S. J.; Lei, Y.; Wen, J. H.

2017-12-01

The viscosity of high titanium slag at high temperature is one of the key factors of slag-iron separation. Based on the Einstein-Roscoe equation, thermodynamic simulation of viscosity of TiO2-Ti2O3-CaO ternary slag is studied by using FactSage® software, and the effects of temperature, CaO content and solid-phase particles on the viscosity of slag were studied. The results show that the increase of CaO content has the effect of reducing melting temperature and viscosity of TiO2-Ti2O3-CaO ternary slag. After the TiO2-Ti2O3-CaO ternary slag is completely melted, the increase of temperature has little effect on viscosity of slag, and the viscosity is about 110~125mPa·s. When the temperature is lower than melting temperature, TiO2-Ti2O3-CaO ternary slag will precipitate solid-phase particles, and the precipitation process is carried out in stages, and with the decrease of temperature, the precipitation will increase and the viscosity will sharply increase. TiO2-Ti2O3-CaO ternary titanium slag has obvious characteristics of short slag.

Characterization and Recovery of Valuables from Waste Copper Smelting Slag

NASA Astrophysics Data System (ADS)

Prince, Sarfo; Young, Jamie; Ma, Guojun; Young, Courtney

Silicate slags produced from smelting copper concentrates contains valuables such as Cu and Fe as well as heavy metals such as Pb and As which are considered hazardous. In this paper, various slags were characterized with several techniques: SEM-MLA, XRD, TG-DTA and ICP-MS. A recovery process was developed to separate the valuables from the silicates thereby producing value-added products and simultaneously reducing environmental concerns. Results show that the major phases in air-cooled slag are fayalite and magnetite whereas the water-cooled slag is amorphous. Thermodynamic calculations and carbothermal reduction experiments indicate that most of Cu and Fe can be recovered from both types using minor amounts of lime and alumina and treating at 1350°C (1623K) or higher for 30 min. The secondary slag can be recycled to the glass and/or ceramic industries.

Cyclone separator having boundary layer turbulence control

DOEpatents

Krishna, Coimbatore R.; Milau, Julius S.

1985-01-01

A cyclone separator including boundary layer turbulence control that is operable to prevent undue build-up of particulate material at selected critical areas on the separator walls, by selectively varying the fluid pressure at those areas to maintain the momentum of the vortex, thereby preventing particulate material from inducing turbulence in the boundary layer of the vortical fluid flow through the separator.

Mechanism and Influencing Factors of Iron Nuggets Forming in Rotary Hearth Furnace Process at Lower Temperature

NASA Astrophysics Data System (ADS)

Han, Hongliang; Duan, Dongping; Chen, Siming; Yuan, Peng

2015-10-01

In order to improve the efficiency of slag and iron separation, a new idea of "the separation of slag (solid state) and iron (molten state) in rotary hearth furnace process at lower temperature" is put forward. In this paper, the forming process of iron nuggets has been investigated. Based on those results, the forming mechanisms and influencing factors of iron nugget at low temperature are discussed experimentally using an electric resistance furnace simulating a rotary hearth furnace process. Results show that the reduction of iron ore, carburization of reduced iron, and the composition and quantity of slag are very important for producing iron nuggets at lower temperature. Reduction reaction of carbon-containing pellets is mainly at 1273 K and 1473 K (1000 °C and 1200 °C). When the temperature is above 1473 K (1200 °C), the metallization rate of carbon-containing pellets exceeds 93 pct, and the reduction reaction is substantially complete. Direct carburization is the main method for carburization of reduced iron. This reaction occurs above 1273 K (1000 °C), with carburization degree increasing greatly at 1473 K and 1573 K (1200 °C and 1300 °C) after particular holding times. Besides, to achieve the "slag (solid state) and iron (molten state) separation," the melting point of the slag phase should be increased. Slag (solid state) and iron (molten state) separation can be achieved below 1573 K (1300 °C), and when the holding time is 20 minutes, C/O is 0.7, basicity is less than 0.5 and a Na2CO3 level of 3 pct, the recovery rate of iron can reach 90 pct, with a proportion of iron nuggets more than 3.15 mm of nearly 90 pct. This study can provide theoretical and technical basis for iron nugget production.

Mineralogy and origin of coarse-grained segregations in the pyrometallurgical Zn-Pb slags from Katowice-Wełnowiec (Poland)

NASA Astrophysics Data System (ADS)

Warchulski, R.; Gawęda, A.; Janeczek, J.; Kądziołka-Gaweł, M.

2016-10-01

The unique among pyrometallurgical slags, coarse-grained (up to 2.5 cm) segregations (up to 40 cm long) rimmed by "aplitic" border zones occur within holocrystalline historical Zn-smelting slag in Katowice, S Poland. Slag surrounding the segregations consists of olivine, spinel series, melilite, clinopyroxene, leucite, nepheline and sulphides. Ca-olivines, kalsilite and mica compositionally similar to oxykinoshitalite occur in border zones in addition to olivine, spinel series and melilite. Miarolitic and massive pegmatite-like segregations are built of subhedral crystals of melilite, leucite, spinel series, clinopyroxene and hematite. Melilite, clinopyroxenes and spinels in the segregations are enriched in Zn relatively to original slag and to fine-grained border zones. The segregations originated as a result of crystallization from residual melt rich in volatiles (presumably CO2). The volatile-rich melt was separated during fractional crystallization of molten slag under the cover of the overlying hot (ca. 1250 °C) vesicular slag, preventing the escape of volatiles. That unique slag system is analogous to natural magmatic systems.

Reusing pretreated desulfurization slag to improve clinkerization and clinker grindability for energy conservation in cement manufacture.

PubMed

Chen, Ying-Liang; Chang, Juu-En; Shih, Pai-Haung; Ko, Ming-Sheng; Chang, Yi-Kuo; Chiang, Li-Choung

2010-09-01

The purpose of this study was to combine the physical pretreatments of grinding, sieving, and magnetic-separation processes to reclaim iron-rich materials from the desulfurization slag, and to use the remainder for cement clinker production. The iron-rich materials can be separated out efficiently by grinding for 30 min and sieving with a 0.3 mm mesh. The non-magnetic fraction of the particles smaller than 0.3 mm was in the majority, and proved to be suitable for use as a cement raw material. The raw mixes prepared with a pretreated desulfurization slag had a relatively high reactivity, and the temperature at which alite forms was significantly reduced during the clinkerization process. The clinkers produced with 10% desulfurization slag had a high level of alite and good grindability. Generally, the improvements in clinkerization and clinker grindability are beneficial to energy conservation in cement manufacture. 2010 Elsevier Ltd. All rights reserved.

Evaluation of ground calcite/water heavy media cyclone suspensions for production of residual plastic concentrates.

PubMed

Gent, Malcolm; Sierra, Héctor Muñiz; Menéndez, Mario; de Cos Juez, Francisco Javier

2018-01-01

Viable recycled residual plastic (RP) product(s) must be of sufficient quality to be reusable as a plastic or source of hydrocarbons or fuel. The varied composition and large volumes of such wastes usually requires a low cost, high through-put recycling method(s) to eliminate contaminants. Cyclone separation of plastics by density is proposed as a potential method of achieving separations of specific types of plastics. Three ground calcite separation medias of different grain size distributions were tested in a cylindrical cyclone to evaluate density separations at 1.09, 1.18 and 1.27 g/cm 3 . The differences in separation recoveries obtained with these medias by density offsets produced due to displacement of separation media solid particles within the cyclone caused by centrifugal settling is evaluated. The separation density at which 50% of the material of that density is recovered was found to increase from 0.010 to 0.026 g/cm 3 as the separation media density increased from 1.09 to 1.27 g/cm 3 . All separation medias were found to have significantly low Ep 95 values of 0.012-0.033 g/cm 3 . It is also demonstrated that the presence of an excess content of <10 µm calcite media particles (>75%) resulted in reduced separation efficiencies. It is shown that the optimum separations were achieved when the media density offset was 0.03-0.04 g/cm 3 . It is shown that effective heavy media cyclone separations of RP denser than 1.0 g/cm 3 can produce three sets of mixed plastics containing: PS and ABS/SAN at densities of >1.0-1.09 g/cm 3 ; PC, PMMA at a density of 1.09-1.18 g/cm 3 ; and PVC and PET at a density of >1.27 g/cm 3 . Copyright © 2017 Elsevier Ltd. All rights reserved.

Design of A Cyclone Separator Using Approximation Method

NASA Astrophysics Data System (ADS)

Sin, Bong-Su; Choi, Ji-Won; Lee, Kwon-Hee

2017-12-01

A Separator is a device installed in industrial applications to separate mixed objects. The separator of interest in this research is a cyclone type, which is used to separate a steam-brine mixture in a geothermal plant. The most important performance of the cyclone separator is the collection efficiency. The collection efficiency in this study is predicted by performing the CFD (Computational Fluid Dynamics) analysis. This research defines six shape design variables to maximize the collection efficiency. Thus, the collection efficiency is set up as the objective function in optimization process. Since the CFD analysis requires a lot of calculation time, it is impossible to obtain the optimal solution by linking the gradient-based optimization algorithm. Thus, two approximation methods are introduced to obtain an optimum design. In this process, an L18 orthogonal array is adopted as a DOE method, and kriging interpolation method is adopted to generate the metamodel for the collection efficiency. Based on the 18 analysis results, the relative importance of each variable to the collection efficiency is obtained through the ANOVA (analysis of variance). The final design is suggested considering the results obtained from two optimization methods. The fluid flow analysis of the cyclone separator is conducted by using the commercial CFD software, ANSYS-CFX.

Crystallization control for remediation of an FetO-rich CaO-SiO2-Al2O3-MgO EAF waste slag.

PubMed

Jung, Sung Suk; Sohn, Il

2014-01-01

In this work, the crystallization behavior of synthesized FetO-rich electric arc furnace (EAF) waste slags with a basicity range of 0.7 to 1.08 was investigated. Crystal growth in the melts was observed in situ using a confocal laser scanning microscope, and a delayed crystallization for higher-basicity samples was observed in the continuous cooling transformation and time temperature transformation diagrams. This result is likely due to the polymerization of the melt structure as a result of the increased number of network-forming FeO4 and AlO4 units, as suggested by Raman analysis. The complex incorporation of Al and Fe ions in the form of AlO4 and FeO4 tetrahedral units dominant in the melt structure at a higher basicity constrained the precipitation of a magnetic, nonstoichiometric, and Fe-rich MgAlFeO4 primary phase. The growth of this spinel phase caused a clear compositional separation from amorphous phase during isothermal cooling at 1473 K leading to a clear separation between the primary and amorphous phases, allowing an efficient magnetic separation of Fe compounds from the slag for effective remediation and recycling of synthesized EAF waste slags for use in higher value-added ordinary Portland cement.

Recycling of residual IGCC slags and their benefits as degreasers in ceramics.

PubMed

Iglesias Martín, I; Acosta Echeverría, A; García-Romero, E

2013-11-15

This work studies the evolution of IGCC slag grains within a ceramic matrix fired at different temperatures to investigate the effect of using IGCC slag as a degreaser. Pressed ceramic specimens from two clay mixtures are used in this study. The M1 mixture is composed of standard clays, whereas the M2 mixture is composed of the same clay mixture as M1 mixture but contains 15% by weight IGCC slag. The amount of IGCC slag added coincides with the amount of slag typically used as a degreaser in the ceramic industry. Specimens are fired at 950 °C, 1000 °C, 1050 °C, 1100 °C and 1150 °C. The mineralogical composition and the IGCC slag grain shape within the ceramic matrix are determined by X-ray diffraction, polarized light microscopy and scanning electron microscopy. The results reveal that the surface of the slag grains is welded to the ceramic matrix while the quartz grains are separated, which causes increased water absorption and reduces the mechanical strength. IGCC slag, however, reduces water absorption. This behaviour is due to the softening temperature of the slag. This property is quite important from an industrial viewpoint because IGCC slag can serve as an alternative to traditional degreasing agents in the ceramic building industry. Additionally, using IGCC slag allows for the transformation of waste into a secondary raw material, thereby avoiding disposal at landfills; moreover, these industrial wastes are made inert and improve the properties of ceramics. Copyright © 2013 Elsevier Ltd. All rights reserved.

METHOD OF PRODUCING DENSE CONSOLIDATED METALLIC REGULUS

DOEpatents

Magel, T.T.

1959-08-11

A methcd is presented for reducing dense metal compositions while simultaneously separating impurities from the reduced dense metal and casting the reduced parified dense metal, such as uranium, into well consolidated metal ingots. The reduction is accomplished by heating the dense metallic salt in the presence of a reducing agent, such as an alkali metal or alkaline earth metal in a bomb type reacting chamber, while applying centrifugal force on the reacting materials. Separation of the metal from the impurities is accomplished essentially by the incorporation of a constricted passageway at the vertex of a conical reacting chamber which is in direct communication with a collecting chamber. When a centrifugal force is applled to the molten metal and slag from the reduction in a direction collinear with the axis of the constricted passage, the dense molten metal is forced therethrough while the less dense slag is retained within the reaction chamber, resulting in a simultaneous separation of the reduced molten metal from the slag and a compacting of the reduced metal in a homogeneous mass.

Crystallization Behavior of Copper Smelter Slag During Molten Oxidation

NASA Astrophysics Data System (ADS)

Fan, Yong; Shibata, Etsuro; Iizuka, Atsushi; Nakamura, Takashi

2015-10-01

Copper slag is composed of iron silicate obtained by smelting copper concentrate and silica flux. One of the most important criteria for the utilization of this secondary resource is the recovery of iron from the slag matrix to decrease the volume of dumped slag. The molten oxidation process with crushing magnetic separation appears to be a more sustainable approach and is based on directly blowing oxidizing gas onto molten slag after the copper smelting process. In the current study, using an infrared furnace, the crystallization behavior of the slag during molten oxidation was studied to better understand the trade-off between magnetite and hematite precipitations, as assessed by X-ray diffraction (using an internal standard). Furthermore, the crystal morphology was examined using a laser microscope and Raman imaging system to understand the iron oxide transformation, and the distribution of impurities such as Cu, Zn, As, Cr, and Pb were complemented with scanning electron microscopy and energy dispersive spectroscopy. In addition, the reaction mechanism was investigated with a focus on the oxidation processes.

Dissolution Behaviour of Hazardous Materials from Steel Slag with Wet Grinding Method

NASA Astrophysics Data System (ADS)

Hisyamudin Muhd Nor, Nik; Norhana Selamat, Siti; Hanif Abd Rashid, Muhammad; Fauzi Ahmad, Mohd; Jamian, Saifulnizan; Chee Kiong, Sia; Fahrul Hassan, Mohd; Mohamad, Fariza; Yokoyama, Seiji

2016-06-01

Steel slag is a by-product from steel industry and it contains variety of hazardous materials. In this study, the dissolution behaviour and removal potential of hazardous materials from steel slag with the wet grinding method was investigated. The slag was wet ground in the CO2 atmosphere and the slurry produced was filtered using centrifugal separator to separate the liquid and solid sediments. Then, the concentrations of dissolved metal elements in the liquid sediment were analyzed by ICP-MS. The changes of pH during the grinding were also investigated. It was found that the pHs were decreased immediately after the CO2 gas introduced into the vessel. The pHs were ranging from 6.8 to 7.6 at the end of grinding. The dissolved concentration of Zn and Cr were ranging from 5~45 [mg/dm3] and 0.2~2.5 [mg/dm3] respectively. The ratios of Zn removal for stainless steel oxidizing and reducing slag were very high, but those from normal steel oxidizing and reducing slag were very low. It is assumed that the Zn dissolved as ZnOH+ from Zn(OH)2 that formed due to the reaction between ZnO and water. Dissolution of Cr also occurred but in very low quantity compared to the dissolution of Zn. The dissolution of Cr occurred due to the grinding process and small amount of Cr(OH)3 was formed during the grinding. This small formation of Cr(OH)3 resulted to the low dissolved concentration of Cr in the form of Cr(OH)2+. According to the XRD analysis, the Cr mostly existed in the slags as Cr(IIl) in the form of MgCr2O4 and FeCr2O4.

Cluster Analysis of Downscaled and Explicitly Simulated North Atlantic Tropical Cyclone Tracks

DOE PAGES

Daloz, Anne S.; Camargo, S. J.; Kossin, J. P.; ...

2015-02-11

A realistic representation of the North Atlantic tropical cyclone tracks is crucial as it allows, for example, explaining potential changes in U.S. landfalling systems. Here, the authors present a tentative study that examines the ability of recent climate models to represent North Atlantic tropical cyclone tracks. Tracks from two types of climate models are evaluated: explicit tracks are obtained from tropical cyclones simulated in regional or global climate models with moderate to high horizontal resolution (1°–0.25°), and downscaled tracks are obtained using a downscaling technique with large-scale environmental fields from a subset of these models. Here, for both configurations, tracksmore » are objectively separated into four groups using a cluster technique, leading to a zonal and a meridional separation of the tracks. The meridional separation largely captures the separation between deep tropical and subtropical, hybrid or baroclinic cyclones, while the zonal separation segregates Gulf of Mexico and Cape Verde storms. The properties of the tracks’ seasonality, intensity, and power dissipation index in each cluster are documented for both configurations. The authors’ results show that, except for the seasonality, the downscaled tracks better capture the observed characteristics of the clusters. The authors also use three different idealized scenarios to examine the possible future changes of tropical cyclone tracks under 1) warming sea surface temperature, 2) increasing carbon dioxide, and 3) a combination of the two. The response to each scenario is highly variable depending on the simulation considered. Lastly, the authors examine the role of each cluster in these future changes and find no preponderant contribution of any single cluster over the others.« less

Improvements of the cyclone separator performance by down-comer tubes.

PubMed

Ganegama Bogodage, Sakura; Leung, A Y T

2016-07-05

Enhancement of fine particle (PM2.5) separation is important for cyclone separators to reduce any extra purification process required at the outlet. Therefore, the present experimental research was performed to explore the performance of cyclone separators modified with down-comer tubes at solid loading rates from 0 to 8.0 g/m(3) with a 10 m/s inlet velocity. The study proved the effectiveness of down-comer tubes in reducing the particle re-entrainment and increasing the finer separation with acceptable pressure drops, which was pronounced at low solid loading conditions. The experimental results were compared with theories of Smolik and Muschelknautz. Theories were acceptable for certain ranges, and theory breakdown was mainly due to the neglect of particle agglomeration, re-entrainment and the reduction of swirling energy, as well as the increase of wall friction due to presence of particles. Copyright © 2016. Published by Elsevier B.V.

Numerical investigation of the effect of number and shape of inlet of cyclone and particle size on particle separation

NASA Astrophysics Data System (ADS)

Khazaee, Iman

2017-06-01

Cyclones are one of the most common devices for removing particles from the gas stream and act as a filter. The mode of action of separating these particles, from mass gas flow, in this case, is that the inertia force exerted on the solid particles in the cyclone, several times greater than the force of inertia into the gas phase and so the particles are guided from the sides of the cyclone body to the bottom body but less power will be affected by the gas phase and from upper parts, solid particles, goes to the bottom chamber. Most of the attention has been focused on finding new methods to improve performance parameters. Recently, some studies were conducted to improve equipment performance by evaluating geometric effects on projects. In this work, the effect of cyclone geometry was studied through the creation of a symmetrical double and quad inlet and also studied cutting inlet geometry and their influence on separation efficiency. To assess the accuracy of modeling, selected model compared with the model Kim and Lee and the results were close to acceptable. The collection efficiency of the double inlet cyclone was found to be 20-25% greater than that of the single inlet cyclone and the collection efficiency of the quad inlet cyclone was found to be 40-45% greater than with the same inlet size. Also the collection efficiency of the rectangle inlet was found to be 4-6% greater than ellipse inlet and the collection efficiency of the ellipse inlet was found to be 30-35% greater than circle inlet.

High intensity magnetic separation for the clean-up of a site polluted by lead metallurgy.

PubMed

Sierra, C; Martínez, J; Menéndez-Aguado, J M; Afif, E; Gallego, J R

2013-03-15

The industrial history in the district of Linares (Spain) has had a severe impact on soil quality. Here we examined soil contaminated by lead and other heavy metals in "La Cruz" site, a brownfield affected by metallurgical residues. Initially, the presence of contaminants mainly associated with the presence of lead slag fragments mixed with the soil was evaluated. The subsequent analysis showed a quasi-uniform distribution of the pollution irrespective of the grain-size fractions. This study was accompanied by a characterization of the lead slag behavior under the presence of a magnetic field. Two main magnetic components were detected: first a ferromagnetic and/or ferrimagnetic contribution, second a paramagnetic and/or antiferromagnetic one. It was also established that the slag was composed mainly of lead spherules and iron oxides embedded in a silicate matrix. Under these conditions, the capacity of magnetic separation to remove pollutants was examined. Therefore, two high intensity magnetic separators (dry and wet devices, respectively) were used. Dry separation proved to be successful at decontaminating soil in the first stages of a soil washing plant. In contrast, wet separation was found effective as a post-process for the finer fractions. Copyright © 2013 Elsevier B.V. All rights reserved.

Recovery of valuable metals from electroplating sludge with reducing additives via vitrification.

PubMed

Huang, Ruth; Huang, Kuo-Lin; Lin, Zih-Yi; Wang, Jian-Wen; Lin, Chitsan; Kuo, Yi-Ming

2013-11-15

In this study, vitrification was applied to treat Ni-Cu electroplating sludge. The sludge was mixed with additives (limestone:cullet = 4:6) and then heated to 1450 °C. The cooled product could be separated into slag and ingot. An atomic absorption spectrometer was used to determine the metal levels of specimens and toxicity characteristic leaching procedure (TCLP) tests, whereas the crystalline and surface characteristics were examined using quantitative X-ray diffraction (XRD) analysis and scanning electron microscopy, respectively. With a glassy structure, the slag was mainly composed of Ca, Si, and Mg. The TCLP results of slags met the Taiwan regulated standards, suggesting that slag can be used for recycling purposes. With the aid of additives, the crystalline phase of slag was transformed form CaMgSiO4 into CsSiO3. The ingots were mainly composed of Ni (563,000-693,800 mg/kg), Cu (79,900-87,400 mg/kg), and Fe (35,000-43,600 mg/kg) (target metals) due the gravity separation during vitrification. At appropriate additives/sludge ratios (>0.2), >95% of target metals gathered in the ingot as a recoverable form (Ni-Fe alloy). The high Ni level of slag suggests that the ingot can be used as the raw materials for smelters or the additives for steel making. Therefore, the vitrification approach of this study is a promising technology to recover valuable metals from Ni-Cu electroplating sludge. Copyright © 2013 Elsevier Ltd. All rights reserved.

METHOD OF PURIFYING URANIUM METAL

DOEpatents

Blanco, R.E.; Morrison, B.H.

1958-12-23

The removal of lmpurities from uranlum metal can be done by a process conslstlng of contacting the metal with liquid mercury at 300 icient laborato C, separating the impunitycontalnlng slag formed, cooling the slag-free liquld substantlally below the point at which uranlum mercurlde sollds form, removlng the mercury from the solids, and recovering metallic uranium by heating the solids.

Steel refining with an electrochemical cell

DOEpatents

Blander, M.; Cook, G.M.

1988-05-17

Apparatus is described for processing a metallic fluid containing iron oxide, container for a molten metal including an electrically conductive refractory disposed for contact with the molten metal which contains iron oxide, an electrolyte in the form of a basic slag on top of the molten metal, an electrode in the container in contact with the slag electrically separated from the refractory, and means for establishing a voltage across the refractory and the electrode to reduce iron oxide to iron at the surface of the refractory in contact with the iron oxide containing fluid. A process is disclosed for refining an iron product containing not more than about 10% by weight oxygen and not more than about 10% by weight sulfur, comprising providing an electrolyte of a slag containing one or more of calcium oxide, magnesium oxide, silica or alumina, providing a cathode of the iron product in contact with the electrolyte, providing an anode in contact with the electrolyte electrically separated from the cathode, and operating an electrochemical cell formed by the anode, the cathode and the electrolyte to separate oxygen or sulfur present in the iron product therefrom. 2 figs.

Steel refining with an electrochemical cell

DOEpatents

Blander, M.; Cook, G.M.

1985-05-21

Disclosed is an apparatus for processing a metallic fluid containing iron oxide, container for a molten metal including an electrically conductive refractory disposed for contact with the molten metal which contains iron oxide, an electrolyte in the form of a basic slag on top of the molten metal, an electrode in the container in contact with the slag electrically separated from the refractory, and means for establishing a voltage across the refractory and the electrode to reduce iron oxide to iron at the surface of the refractory in contact with the iron oxide containing fluid. A process is disclosed for refining an iron product containing not more than about 10% by weight sulfur, comprising providing an electrolyte of a slag containing one or more of calcium oxide, magnesium oxide, silica or alumina, providing a cathode of the iron product in contact with the electrolyte, providing an anode in contact with the electrolyte electrically separated from the cathode, and operating an electrochemical cell formed by the anode, the cathode and the electrolyte to separate oxygen or sulfur present in the iron product therefrom.

Steel refining with an electrochemical cell

DOEpatents

Blander, Milton; Cook, Glenn M.

1988-01-01

Apparatus for processing a metallic fluid containing iron oxide, container for a molten metal including an electrically conductive refractory disposed for contact with the molten metal which contains iron oxide, an electrolyte in the form of a basic slag on top of the molten metal, an electrode in the container in contact with the slag electrically separated from the refractory, and means for establishing a voltage across the refractory and the electrode to reduce iron oxide to iron at the surface of the refractory in contact with the iron oxide containing fluid. A process is disclosed for refining an iron product containing not more than about 10% by weight oxygen and not more than about 10% by weight sulfur, comprising providing an electrolyte of a slag containing one or more of calcium oxide, magnesium oxide, silica or alumina, providing a cathode of the iron product in contact with the electrolyte, providing an anode in contact with the electrolyte electrically separated from the cathode, and operating an electrochemical cell formed by the anode, the cathode and the electrolyte to separate oxygen or sulfur present in the iron product therefrom.

Refractory lining for electrochemical cell

DOEpatents

Blander, Milton; Cook, Glenn M.

1987-01-01

Apparatus for processing a metallic fluid containing iron oxide, container for a molten metal including an electrically conductive refractory disposed for contact with the molten metal which contains iron oxide, an electrolyte in the form of a basic slag on top of the molten metal, an electrode in the container in contcat with the slag electrically separated from the refractory, and means for establishing a voltage across the refractory and the electrode to reduce iron oxide to iron at the surface of the refractory in contact with the iron oxide containing fluid. A process is disclosed for refining an iron product containing not more than about 10% by weight oxygen and not more than about 10% by weight sulfur, comprising providing an electrolyte of a slag containing one or more of calcium oxide, magnesium oxide, silica or alumina, providing a cathode of the iron product in contact with the electrolyte, providing an anode in contact with the electrolyte electrically separated from the cathode, and operating an electrochemical cell formed by the anode, the cathode and the electrolyte to separate oxygen or sulfur present in the iron product therefrom.

A method for recovery of iron, titanium, and vanadium from vanadium-bearing titanomagnetite

NASA Astrophysics Data System (ADS)

Zhang, Yi-min; Wang, Li-na; Chen, De-sheng; Wang, Wei-jing; Liu, Ya-hui; Zhao, Hong-xin; Qi, Tao

2018-02-01

An innovative method for recovering valuable elements from vanadium-bearing titanomagnetite is proposed. This method involves two procedures: low-temperature roasting of vanadium-bearing titanomagnetite and water leaching of roasting slag. During the roasting process, the reduction of iron oxides to metallic iron, the sodium oxidation of vanadium oxides to water-soluble sodium vanadate, and the smelting separation of metallic iron and slag were accomplished simultaneously. Optimal roasting conditions for iron/slag separation were achieved with a mixture thickness of 42.5 mm, a roasting temperature of 1200°C, a residence time of 2 h, a molar ratio of C/O of 1.7, and a sodium carbonate addition of 70wt%, as well as with the use of anthracite as a reductant. Under the optimal conditions, 93.67% iron from the raw ore was recovered in the form of iron nugget with 95.44% iron grade. After a water leaching process, 85.61% of the vanadium from the roasting slag was leached, confirming the sodium oxidation of most of the vanadium oxides to water-soluble sodium vanadate during the roasting process. The total recoveries of iron, vanadium, and titanium were 93.67%, 72.68%, and 99.72%, respectively.

Stabilization of carbon dioxide and chromium slag via carbonation.

PubMed

Wu, Xingxing; Yu, Binbin; Xu, Wei; Fan, Zheng; Wu, Zucheng; Zhang, Huimin

2017-08-01

As the main greenhouse gas, CO 2 is considered as a threat in the context of global warming. Many available technologies to reduce CO 2 emission was about CO 2 separation from coal combustion and geological sequestration. However, how to deal with the cost-effective storage of CO 2 has become a new challenge. Moreover, chromium pollution, the treatment of which requires huge energy consumption, has attracted people's widespread attention. This study is aimed to develop the sequestration of CO 2 via chromium slag. A dynamic leaching experiment of chromium slag was designed to testify the ability of CO 2 adsorption onto chromium slag and to release Cr(VI) for stabilization. The results showed that the accumulative amounts of Cr(VI) were ca. 2.6 mg/g released from the chromium slag after 24 h of leaching. In addition, ca. 89 mg/g CO 2 was adsorbed by using pure CO 2 in the experiment at 12 h. Calcite is the only carbonate species in the post-carbonated slag analyzed by powder X-ray diffraction and thermal analysis. The approach provides the feasibility of the utilization of chromium slag and sequestration of the carbon dioxide at the same time at ordinary temperatures and pressures.

Further theoretical studies of modified cyclone separator as a diesel soot particulate emission arrester.

PubMed

Mukhopadhyay, N; Bose, P K

2009-10-01

Soot particulate emission reduction from diesel engine is one of the most emerging problems associated with the exhaust pollution. Diesel particulate filters (DPF) hold out the prospects of substantially reducing regulated particulate emissions but the question of the reliable regeneration of filters still remains a difficult hurdle to overcome. Many of the solutions proposed to date suffer from design complexity, cost, regeneration problem and energy demands. This study presents a computer aided theoretical analysis for controlling diesel soot particulate emission by cyclone separator--a non contact type particulate removal system considering outer vortex flow, inner vortex flow and packed ceramic fiber filter at the end of vortex finder tube. Cyclone separator with low initial cost, simple construction produces low back pressure and reasonably high collection efficiencies with reduced regeneration problems. Cyclone separator is modified by placing a continuous ceramic packed fiber filter placed at the end of the vortex finder tube. In this work, the grade efficiency model of diesel soot particulate emission is proposed considering outer vortex, inner vortex and the continuous ceramic packed fiber filter. Pressure drop model is also proposed considering the effect of the ceramic fiber filter. Proposed model gives reasonably good collection efficiency with permissible pressure drop limit of diesel engine operation. Theoretical approach is predicted for calculating the cut size diameter considering the effect of Cunningham molecular slip correction factor. The result shows good agreements with existing cyclone and DPF flow characteristics.

METHOD OF PRODUCING URANIUM

DOEpatents

Foster, L.S.; Magel, T.T.

1958-05-13

A modified process is described for the production of uranium metal by means of a bomb reduction of UF/sub 4/. Difficulty is sometimes experienced in obtaining complete separation of the uranium from the slag when the process is carried out on a snnall scale, i.e., for the production of 10 grams of U or less. Complete separation may be obtained by incorporating in the reaction mixture a quantity of MnCl/sub 2/, so that this compound is reduced along with the UF/sub 4/ . As a result a U--Mn alloy is formed which has a melting point lower than that of pure U, and consequently the metal remains molten for a longer period allowing more complete separation from the slag.

Properties and circulation of Jupiter's circumpolar cyclones as measured by JunoCam

NASA Astrophysics Data System (ADS)

Orton, G. S.; Eichstaedt, G.; Rogers, J. H.; Hansen, C. J.; Caplinger, M.; Momary, T.; Tabataba-Vakili, F.; Intersoll, A. P.

2017-09-01

JunoCam has taken the first high-resolution visible images of Jupiter's poles, which show that each pole has a cluster of circumpolar cyclones, each one separated in longitude by roughly equal spacing. There are five at the south pole and eight at the north pole. These configurations, including their asymmetries and the characteristics of individual cyclones, have remained stable over 7 months from perijove 1 to perijove 5 as of this writing. Each cyclone has a circular outline with a prominent system of trailing spiral arms. In the north, the internal morphology of adjacent cyclones alternates from one to the next. Angular motions within each cyclone appear to be similar to each other but quite different from vortices at lower latitudes.

Development of a software and hardware system for monitoring the air cleaning process using a cyclone-separator

NASA Astrophysics Data System (ADS)

Nicolaeva, B. K.; Borisov, A. P.; Zlochevskiy, V. L.

2017-08-01

The article is devoted to the development of a hardware-software complex for monitoring and controlling the process of air purification by means of a cyclone-separator. The hardware of this complex is the Arduino platform, to which are connected pressure sensors, air velocities, dustmeters, which allow monitoring of the main parameters of the cyclone-separator. Also, a frequency converter was developed to regulate the rotation speed of an asynchronous motor necessary to correct the flow rate, the control signals of which come with Arduino. The program part of the complex is written in the form of a web application in the programming language JavaScript and inserts into CSS and HTML for the user interface. This program allows you to receive data from sensors, build dependencies in real time and control the speed of rotation of an asynchronous electric drive. The conducted experiment shows that the cleaning efficiency is 95-99.9%, while the airflow at the cyclone inlet is 16-18 m/s, and at the exit 50-70 m/s.

Effect of calcium silicate slag application on radium-226 concentrations in plant tissues

DOE Office of Scientific and Technical Information (OSTI.GOV)

Mortvedt, J.J.

A greenhouse pot experiment was conducted to determine if plants absorb Ra from slag applied to soil. Slag at rates equivalent to 0 and 22 mt/ha was mixed with Mountview silt loam (Typic Paleudults) limed to pH 5.8 and 7.2. Three clippings each of fescue (Festuca arundiancea Schreb.), and Swiss chard (Beta vulgaris L.), and one harvest of wheat (Triticum aestivum L.) for grain and straw were grown on separate series of treated soil, and plant samples were analyzed for radioactivity due to /sup 226/Ra uptake. Samples of sugarcane (Saccharum officinarum L.) forage and extracted juice from field experiments inmore » Florida testing this slage as a Si source also were analyzed for radioactivity. Dry forage yields of fescue and wheat were not affected by slag applications, but those of Swiss chard were somewhat higher on slag-treated soil at pH 5.8. Wheat grain and straw yields were higher on soil at pH 7.2 than at pH 5.8 regardless of slag treatment. Uptake of /sup 226/Ra by fescue forage and wheat grain and straw was not affected by slag application. Concentrations of /sup 226/Ra were similar in forage and extracted juice from untreated sugarcane or that treated with slag at rates up to 5.6 mt/ha. These results suggest that plant uptake of radionuclides is negligible from calcium silicate slag applied at the recommended rates for liming acid soils or as a source of Si for sugarcane.« less

Mathematical and experimental modelling of the dynamic bubble processes occurring in a two-phase cyclonic separation device

NASA Astrophysics Data System (ADS)

Schrage, Dean Stewart

1998-11-01

This dissertation presents a combined mathematical and experimental analysis of the fluid dynamics of a gas- liquid, dispersed-phase cyclonic separation device. The global objective of this research is to develop a simulation model of separation process in order to predict the void fraction field within a cyclonic separation device. The separation process is approximated by analyzing the dynamic motion of many single-bubbles, moving under the influence of the far-field, interacting with physical boundaries and other bubbles. The dynamic motion of the bubble is described by treating the bubble as a point-mass and writing an inertial force balance, equating the force applied to the bubble-point-location to the inertial acceleration of the bubble mass (also applied to the point-location). The forces which are applied to the bubble are determined by an integration of the surface pressure over the bubble. The surface pressure is coupled to the intrinsic motion of the bubble, and is very difficult to obtain exactly. However, under moderate Reynolds number, the wake trailing a bubble is small and the near-field flow field can be approximated as an inviscid flow field. Unconventional potential flow techniques are employed to solve for the surface pressure; the hydrodyamic forces are described as a hydrodynamic mass tensor operating on the bubble acceleration vector. The inviscid flow model is augmented with adjunct forces which describe: drag forces, dynamic lift, far-field pressure forces. The dynamic equations of motion are solved both analytically and numerically for the bubble trajectory in specific flow field examples. A validation of these equations is performed by comparing to an experimentally-derived trajectory of a single- bubble, which is released into a cylindrical Couette flow field (inner cylinder rotating) at varying positions. Finally, a simulation of a cyclonic separation device is performed by extending the single-bubble dynamic model to a multi-bubble ensemble. A simplified model is developed to predict the effects of bubble-interaction. The simulation qualitatively depicts the separation physics encountered in an actual cyclonic separation device, supporting the original tenet that the separation process can be approximated by the collective motions of single- bubbles.

Industrial Application Study on New-Type Mixed-Flow Fluidized Bed Bottom Ash Cooler

NASA Astrophysics Data System (ADS)

Zeng, B.; Lu, X. F.; Liu, H. Z.

As a key auxiliary device of CFB boiler, the bottom ash cooler (BAC) has a direct influence on secure and economic operation of the boiler. The operating situation of domestic CFB power plant is complex and changeable with a bad coal-fired condition. The principle for designing BAC suitable for the bad coal-fired condition and high parameter CFB boilers was summarized in this paper. Meanwhile, a new-type mixed-flow fluidized bed bottom ash cooler was successfully designed on the basis of the comprehensive investigation on the existing BAC s merits and drawbacks. Using coarse/fine slag separation technology and micro-bubbling fluidization are the significant characteristics of this new BAC. This paper also puts great emphasis on its industrial test in a 460t/h CFB boiler. The results indicate that it achieves significant separation of the coarse/fine slag, an obvious cooling effect, no slag block and coking phenomenon, and continuous stable operation. Figs 7, Tabs 4 and Refs 11.

Iron Recovery from Copper Slag Through Oxidation-Reduction Magnetic Concentration at Intermediate Temperature

NASA Astrophysics Data System (ADS)

Wu, Zhiwen; Chen, Chen; Feng, Yahui; Hong, Xin

Large amounts of copper slag containing about 40 wt% iron is generated during the process of producing copper. Recovery of iron from the copper slag is very essential not only for recycling the valuable metals and mineral resources but also for protecting the environment. The purpose of this study was to investigate the possibility of separating fayalite by oxidation-reduction process into Magnetite and silicate phases in intermediate temperature condition. Experimental results show that when the oxidation reaction at 1000°C for 120min and the oxygen flow is 0.1L/min, most fayalite decompose to hematite, less part of magnetite and silica. And then, the mixture of carbon and oxidation product is pressed into blocks and reduced to magnetite and silica at 900°C for 90min. A magnetic product containing about 57.9wt% iron was obtained from the magnetic separation under a magnetic field strength of 100 mT.

Co-reduction of Copper Smelting Slag and Nickel Laterite to Prepare Fe-Ni-Cu Alloy for Weathering Steel

NASA Astrophysics Data System (ADS)

Guo, Zhengqi; Pan, Jian; Zhu, Deqing; Zhang, Feng

2018-02-01

In this study, a new technique was proposed for the economical and environmentally friendly recovery of valuable metals from copper smelting slag while simultaneously upgrading nickel laterite through a co-reduction followed by wet magnetic separation process. Copper slag with a high FeO content can decrease the liquidus temperature of the SiO2-Al2O3-CaO-MgO system and facilitate formation of liquid phase in a co-reduction process with nickel laterite, which is beneficial for metallic particle growth. As a result, the recovery of Ni, Cu, and Fe was notably increased. A crude Fe-Ni-Cu alloy with 2.5% Ni, 1.1% Cu, and 87.9% Fe was produced, which can replace part of scrap steel, electrolytic copper, and nickel as the burden in the production of weathering steel by an electric arc furnace. The study further found that an appropriate proportion of copper slag and nickel laterite in the mixture is essential to enhance the reduction, acquire appropriate amounts of the liquid phase, and improve the growth of the metallic alloy grains. As a result, the liberation of alloy particles in the grinding process was effectively promoted and the metal recovery was increased significantly in the subsequent magnetic separation process.

Effects of sintering atmosphere on the physical and mechanical properties of modified BOF slag glass

NASA Astrophysics Data System (ADS)

Dai, Wen-bin; Li, Yu; Cang, Da-qiang; Zhou, Yuan-yuan; Fan, Yong

2014-05-01

This study proposes an efficient way to utilize all the chemical components of the basic oxygen furnace (BOF) slag to prepare high value-added glass-ceramics. A molten modified BOF slag was converted from the melting BOF slag by reducing it and separating out iron component in it, and the modified BOF slag was then quenched in water to form glasses with different basicities. The glasses were subsequently sintered in the temperature range of 600-1000°C in air or nitrogen atmosphere for 1 h. The effects of different atmospheres on the physical and mechanical properties of sintered samples were studied by using differential scanning calorimetry (DSC), X-ray diffraction (XRD) and scanning electron microscopy (SEM) and by conducting experiment on evaluating the sintering shrinkage, water absorption and bulk density. It is found that the kinetics of the sintering process is significantly affected by sintering atmosphere. In particular, compared with sintering in air atmosphere, sintering in N2 atmosphere promotes the synergistic growth of pyroxene and melilite crystalline phases, which can contribute to better mechanical properties and denser microstructure.

Tin recovery from tin slag using electrolysis method

NASA Astrophysics Data System (ADS)

Jumari, Arif; Purwanto, Agus; Nur, Adrian; Budiman, Annata Wahyu; Lerian, Metty; Paramita, Fransisca A.

2018-02-01

The process in industry, including in mining industry, would surely give negative effect such as waste polluting to the environment. Some of waste could be potentially reutilized to be a commodity with the higher economic value. Tin slag is one of them. The aim of this research was to recover the tin contained in tin slag. Before coming to the electrolysis, tin slag must be treated by dissolution. The grinded tin slag was dissolved into HCl solution to form a slurry. During dissolution, the slurry was agitated and heated, and finally filtered. The filtrate obtained was then electrolyzed. During the process of electrolysis, solid material precipitated on the used cathode. The precipitated solid was then separated and dried. The solid was then analyzed using XRD, XRF and SEM. The XRD analysis showed that the longest time of dissolution and electrolysis the highest the purity obtained in the product. The SEM analysis showed that the longest time of electrolysis the smallest tin particle obtained. Optimum time achieved in this research was 2 hours for the recovering time and 3 hours for the electrolysis time, with 9% tin recovered.

Development of the Two Phase Flow Separator Experiment for a Reduced Gravity Aircraft Flight

NASA Technical Reports Server (NTRS)

Golliher, Eric; Gotti, Daniel; Owens, Jay; Gilkey, Kelly; Pham, Nang; Stehno, Philip

2016-01-01

The recent hardware development and testing of a reduced gravity aircraft flight experiment has provided valuable insights for the future design of the Two Phase Flow Separator Experiment (TPFSE). The TPFSE is scheduled to fly within the Fluids Integration Rack (FIR) aboard the International Space Station (ISS) in 2020. The TPFSE studies the operational limits of gas and liquid separation of passive cyclonic separators. A passive cyclonic separator utilizes only the inertia of the incoming flow to accomplish the liquid-gas separation. Efficient phase separation is critical for environmental control and life support systems, such as recovery of clean water from bioreactors, for long duration human spaceflight missions. The final low gravity aircraft flight took place in December 2015 aboard NASA's C9 airplane.

Tropical cyclone intensity change. A quantitative forecasting scheme

NASA Technical Reports Server (NTRS)

Dropco, K. M.; Gray, W. M.

1981-01-01

One to two day future tropical cyclone intensity change from both a composite and an individual case point-of-view are discussed. Tropical cyclones occurring in the Gulf of Mexico during the period 1957-1977 form the primary data source. Weather charts of the NW Atlantic were initially examined, but few differences were found between intensifying and non-intensifying cyclones. A rawinsonde composite analysis detected composite differences in the 200 mb height fields, the 850 mb temperature fields, the 200 mb zonal wind and the vertical shears of the zonal wind. The individual cyclones which make up the composite study were then separately examined using this composite case knowledge. Similar parameter differences were found in a majority of individual cases. A cyclone intensity change forecast scheme was tested against independent storm cases. Correct predictions of intensification or non-intensification could be made approximately 75% of the time.

Reducing cyclone pressure drop with evasés

USDA-ARS?s Scientific Manuscript database

Cyclones are widely used to separate particles from gas flows and as air emissions control devices. Their cost of operation is proportional to the fan energy required to overcome their pressure drop. Evasés or exit diffusers potentially could reduce exit pressure losses without affecting collection...

Cyclone as a precleaner to ESP--a need for Indian coal based thermal power plants.

PubMed

George, K V; Manjunath, S; Rao, C V Chalapati; Bopche, A M

2003-11-01

Almost all coal based thermal power plants (CTPP) in India use electrostatic precipitator (ESP) for reduction of particulate matter (PM) in flue gas generated due to the combustion of Indian coal. This coal is characterized by high ash content, low calorific value and low sulfur content resulting in the generation of a very large amount of highly electrically-resistive fly-ash; thereby requiring a very large size ESP to minimize the fly-ash emissions. However, the flue-gas particle size distribution analysis showed that 60% of the particles are above 15 microm size, which can be conveniently removed using a low-cost inertial separator such as a cyclone separator. It is proposed that a cyclone be used, as a pre-cleaner to ESP so that the large size fraction of fly-ash can be removed in the pre-cleaning and the remaining flue-gas entering the ESP will then contain only small size particles with low dust loading, thereby requiring a small ESP, and improving overall efficiency of dust removal. A low efficiency (65%), high throughput cyclone is considered for pre-cleaning flue gas and the ESP is designed for removal of the remaining 35% fly-ash from the flue gas. It is observed that with 100% dust load, the ESP requires six fields per pass, whereas with cyclone as a pre-cleaner, it requires only five fields per pass. Introducing cyclone into the flue gas path results in additional head loss, which needs to be overcome by providing additional power to induced draft (ID) fan. The permissible head loss due to the cyclone is estimated by comparing the power requirement in the bag filter control unit and cyclone-ESP combined unit. It is estimated that a head loss of 10 cm of water can be permitted across the cyclone so as to design the same for 65% efficiency.

Metal behavior during vitrification of incinerator ash in a coke bed furnace.

PubMed

Kuo, Yi-Ming; Lin, Ta-Chang; Tsai, Perng-Jy

2004-06-18

In this study, municipal waste incinerator ash was vitrified in a coke bed furnace system and the behavior of metals was investigated. Coke and lime were added to provide heat which facilitated vitrification. Ash contributed more than 90% of metal (except for Ca) input-mass. Metal species with low boiling points accounted for the major fraction of their input-mass adsorbed by air pollution control devices (APCDs) fly ash. Among the remaining metals, those species with light specific weights in this furnace tended to be encapsulated in slag, while heavier species were mainly discharged by ingot. Meanwhile, the leachability of hazardous metals in slag was significantly reduced. The distribution index (DI) was defined and used as an index for distribution of heavy metals in the system. A high DI assures safe slag reuse and implies feasibility of recovering hazardous heavy metals such as Cr, Cu, Fe, Pb and Zn. The vitrification in a coke bed furnace proved to be a useful technology for the final disposal of MSW incinerator ash. The heavy metals are separated into the slag, ingot and fly ash, allowing safe reuse of the slag and possible recovery of the metals contained in the ingot and ash fractions.

Integration of coal gasification and waste heat recovery from high temperature steel slags: an emerging strategy to emission reduction

NASA Astrophysics Data System (ADS)

Sun, Yongqi; Sridhar, Seetharaman; Liu, Lili; Wang, Xidong; Zhang, Zuotai

2015-11-01

With the continuous urbanization and industrialization in the world, energy saving and greenhouse gas (GHG) emission reduction have been serious issues to be addressed, for which heat recovery from traditional energy-intensive industries makes up a significant strategy. Here we report a novel approach to extract the waste heat and iron from high temperature steel slags (1450-1650 oC) produced in the steel industry, i.e., integration of coal gasification and steel slag treatment. Both the thermodynamics and kinetics of the pertinent reactions were identified. It was clarified that the kinetic mechanism for gasification varied from A2 model to A4 model (Avrami-Erofeev) in the presence of slags. Most importantly, the steel slags acted not only as good heat carriers but also as effective catalysts where the apparent activation energy for char gasification got remarkably reduced from 95.7 kJ/mol to 12.1 kJ/mol (A2 model). Furthermore, the FeO in the slags was found to be oxidized into Fe3O4, with an extra energy release, which offered a potential for magnetic separation. Moreover, based on the present research results, an emerging concept, composed of multiple industrial sectors, was proposed, which could serve as an important route to deal with the severe environmental problems in modern society.

Integration of coal gasification and waste heat recovery from high temperature steel slags: an emerging strategy to emission reduction

PubMed Central

Sun, Yongqi; Sridhar, Seetharaman; Liu, Lili; Wang, Xidong; Zhang, Zuotai

2015-01-01

With the continuous urbanization and industrialization in the world, energy saving and greenhouse gas (GHG) emission reduction have been serious issues to be addressed, for which heat recovery from traditional energy-intensive industries makes up a significant strategy. Here we report a novel approach to extract the waste heat and iron from high temperature steel slags (1450–1650 oC) produced in the steel industry, i.e., integration of coal gasification and steel slag treatment. Both the thermodynamics and kinetics of the pertinent reactions were identified. It was clarified that the kinetic mechanism for gasification varied from A2 model to A4 model (Avrami-Erofeev) in the presence of slags. Most importantly, the steel slags acted not only as good heat carriers but also as effective catalysts where the apparent activation energy for char gasification got remarkably reduced from 95.7 kJ/mol to 12.1 kJ/mol (A2 model). Furthermore, the FeO in the slags was found to be oxidized into Fe3O4, with an extra energy release, which offered a potential for magnetic separation. Moreover, based on the present research results, an emerging concept, composed of multiple industrial sectors, was proposed, which could serve as an important route to deal with the severe environmental problems in modern society. PMID:26558350

Integration of coal gasification and waste heat recovery from high temperature steel slags: an emerging strategy to emission reduction.

PubMed

Sun, Yongqi; Sridhar, Seetharaman; Liu, Lili; Wang, Xidong; Zhang, Zuotai

2015-11-12

With the continuous urbanization and industrialization in the world, energy saving and greenhouse gas (GHG) emission reduction have been serious issues to be addressed, for which heat recovery from traditional energy-intensive industries makes up a significant strategy. Here we report a novel approach to extract the waste heat and iron from high temperature steel slags (1450-1650 (o)C) produced in the steel industry, i.e., integration of coal gasification and steel slag treatment. Both the thermodynamics and kinetics of the pertinent reactions were identified. It was clarified that the kinetic mechanism for gasification varied from A2 model to A4 model (Avrami-Erofeev) in the presence of slags. Most importantly, the steel slags acted not only as good heat carriers but also as effective catalysts where the apparent activation energy for char gasification got remarkably reduced from 95.7 kJ/mol to 12.1 kJ/mol (A2 model). Furthermore, the FeO in the slags was found to be oxidized into Fe3O4, with an extra energy release, which offered a potential for magnetic separation. Moreover, based on the present research results, an emerging concept, composed of multiple industrial sectors, was proposed, which could serve as an important route to deal with the severe environmental problems in modern society.

Method for improved gas-solids separation

DOEpatents

Kusik, C.L.; He, B.X.

1990-11-13

Methods are disclosed for the removal of particulate solids from a gas stream at high separation efficiency, including the removal of submicron size particles. The apparatus includes a cyclone separator type of device which contains an axially mounted perforated cylindrical hollow rotor. The rotor is rotated at high velocity in the same direction as the flow of an input particle-laden gas stream to thereby cause enhanced separation of particulate matter from the gas stream in the cylindrical annular space between the rotor and the sidewall of the cyclone vessel. Substantially particle-free gas passes through the perforated surface of the spinning rotor and into the hollow rotor, from where it is discharged out of the top of the apparatus. Separated particulates are removed from the bottom of the vessel. 4 figs.

Method for improved gas-solids separation

DOEpatents

Kusik, Charles L.; He, Bo X.

1990-01-01

Methods are disclosed for the removal of particulate solids from a gas stream at high separation efficiency, including the removal of submicron size particles. The apparatus includes a cyclone separator type of device which contains an axially mounted perforated cylindrical hollow rotor. The rotor is rotated at high velocity in the same direction as the flow of an input particle-laden gas stream to thereby cause enhanced separation of particulate matter from the gas stream in the cylindrical annular space between the rotor and the sidewall of the cyclone vessel. Substantially particle-free gas passes through the perforated surface of the spinning rotor and into the hollow rotor, from when it is discharged out of the top of the apparatus. Separated particulates are removed from the bottom of the vessel.

Tropical Cyclone Genesis: A Dynamician's Point of View

NASA Astrophysics Data System (ADS)

Bouali, Safieddine; Leys, Jos

The paper focuses the route to the maturity of a cyclone as a twist process of the Hadley cell. The approach is qualified by a "dynamician's viewpoint" since the aerologic mechanism of the cyclone genesis is replicated without the classical tools of the meteorological fluid framework. Indeed, we introduce a pure dynamical model of a 2D vertical rotor of an airparcel to emulate the Hadley cell. Twisted by an appropriate feedback to inject geophysical forcing, the simulation displays two stretched solenoid rolls with clockwise and anticlockwise paths representing the Hadley belts wrapping the Earth. When the forcing parameter is higher, computations simulate overlapped whirlwind funnels revealing strong similarities with the structure of cyclones, hurricanes, and typhoons described in the atmospheric science literature. We conjecture that ocean-atmosphere interactions separate and convert a "slice" of the Hadley rotor into a fully tropical cyclone.

Objectively classifying Southern Hemisphere extratropical cyclones

NASA Astrophysics Data System (ADS)

Catto, Jennifer

2016-04-01

There has been a long tradition in attempting to separate extratropical cyclones into different classes depending on their cloud signatures, airflows, synoptic precursors, or upper-level flow features. Depending on these features, the cyclones may have different impacts, for example in their precipitation intensity. It is important, therefore, to understand how the distribution of different cyclone classes may change in the future. Many of the previous classifications have been performed manually. In order to be able to evaluate climate models and understand how extratropical cyclones might change in the future, we need to be able to use an automated method to classify cyclones. Extratropical cyclones have been identified in the Southern Hemisphere from the ERA-Interim reanalysis dataset with a commonly used identification and tracking algorithm that employs 850 hPa relative vorticity. A clustering method applied to large-scale fields from ERA-Interim at the time of cyclone genesis (when the cyclone is first detected), has been used to objectively classify identified cyclones. The results are compared to the manual classification of Sinclair and Revell (2000) and the four objectively identified classes shown in this presentation are found to match well. The relative importance of diabatic heating in the clusters is investigated, as well as the differing precipitation characteristics. The success of the objective classification shows its utility in climate model evaluation and climate change studies.

Tribo-charging properties of waste plastic granules in process of tribo-electrostatic separation

DOE Office of Scientific and Technical Information (OSTI.GOV)

Li, Jia, E-mail: weee@sjtu.edu.cn; Wu, Guiqing; Xu, Zhenming

Highlights: • The cyclone charging was more effective and stable than vibrating charging. • The small particle size was better changed than large ones and was more suitable recycled by TES. • The drying pretreatment is good for improving the short-term charging effect. - Abstract: Plastic products can be found everywhere in people’s daily life. With the consistent growth of plastic consumption, more and more plastic waste is generated. Considering the stable chemical and physics characteristics of plastic, regular waste management methods are not suitable for recycling economic strategy of each government, which has become a serious environmental problem. Recyclingmore » plastic waste is considered to be the best way to treat it, because it cannot only deduce the waste but also save the energy to produce new virgin plastic. Tribo-electrostatic separation is strongly recommended for plastic separation as it can preserve the original properties of plastic and has little additional pollution. In this study, plastic granules are generated by crushing plastic waste in waste electric and electronic equipment. The tribo-charging properties of plastic waste were studied by vibrating tribo-charging and cyclone tribo-charging. The triboelectric series obtained by vibrating was: (−)-PE–PS–PC–PVC–ABS–PP-(+), while the triboelectric series obtained by cyclone was (−)-PE–PS–PC–PVC–ABS–PP-(+). Further, the cyclone charging was more effective and stable than vibrating charging. The impact factors experiments showed that small particle size was better changed than large ones and were more suitable recycled by tribo-electrostatic separation. High relative humidity was identified as impede charging effect. The results of this study will help defining the operating parameters of subsequent separator.« less

Eddies and Filaments of the Western Adriatic Current near Cape Gargano: Analysis and Prediction

DTIC Science & Technology

2008-10-21

circulation in the lee of the cape. By 4 Sep. (Fig. 7b), the winds have relaxed, and the meanders are larger in amplitude. The anti-cyclone in the lee of...branch, which forms an anti- cyclonic ‘ lee ’ eddy near the cape, and an eastward branch, which forms a matching cyclonic eddy further downstream. In some...separation of the resulting combined flow and its subsequent point of impingement on the coast vary from frame to frame. The lee eddy resembles one described

Part II. Hydrothermal steel slag valorization: hydrogen and nano-magnetite production

NASA Astrophysics Data System (ADS)

Crouzet, Camille; Brunet, Fabrice; Recham, Nadir; Auzende, Anne-Line; Findling, Nathaniel; Magnin, Valérie; Ferrasse, Jean-Henry; Goffé, Bruno

2017-10-01

The effect of acidic conditions (in a pH range of 3 to 6) and temperature on the kinetics of the hydrothermal oxidation of ferrous iron contained in BOF steel slag has been tested in the 150 – 350°C range for acid acetic concentrations from 0 to 4M. Reaction progress was monitored with the amount of produced H2. Higher temperature and lower pH are found to enhance the hydrothermal oxidation kinetics of the slag. These two parameters are believed to increase iron dissolution rate which has already been identified as the rate limiting step of the hydrothermal oxidation of pure FeO. An activation energy of 28 × 4 kJ/mole is found for the hydrothermal oxidation of the steel slag which compares very well with that of pure FeO under similar conditions. In the case of the slag run in water at 300°C for 70.5 hours, magnetite product has been separated magnetically and characterized. Particles were found to fall in three size ranges: 10 – 30 nm, 100 – 300 nm and 1 – 10 µm. The smallest fraction (10 – 30 nm) is comparable to the 10 – 20 nm size range that is achieved when nanomagnetite are synthesized by co-precipitation methods. Obviously, the production of nanomagnetite enhances the economic interest of the hydrothermal processing of steel slags, which has already proven its capacity to produce high-purity H2.

Low turbulence/high efficiency cyclone separators: Facility qualification results

DOE Office of Scientific and Technical Information (OSTI.GOV)

Razgaitis, R.; Paul, D.D.; Bioarski, A.A.

1985-01-01

The objective of this work is to experimentally investigate the near-wall turbulent flow-fields characteristic of cyclone separators in order to determine the influence of wall-originating turbulence on the separation of fine particles. In particular, seven turbulence suppression concepts will be evaluated with reference to a well-established baseline condition. Concepts which appear attractive will be studied and characterized in more detail. The work accomplished to date is principally the design, construction, and qualification of two of the facilities that will be used to study the various concepts of turbulence suppression. The qualification of the primary facility, the Cyclonic Wind Tunnel (CWT),more » has required the development and adaptation of laser Doppler velocimetry (LDV) to perform simultaneous two-dimensional turbulence measurements in a highly swirling flow. A companion facility to the CWT is the Curvilinear Boundary Layer (CBL) apparatus. The purpose of the CBL is to provide a thick, visually-observable near-wall flow region under dynamically similar conditions to the CWT to that a physical understanding of the turbulence suppression process can be obtained. 9 refs., 15 figs.« less

Application of Two-Phase CFD to the Design and Analysis of a Subscale Motor Experiment to Evaluate Propellant Slag Production

NASA Technical Reports Server (NTRS)

Whitesides, R. Harold; Dill, Richard A.

1996-01-01

The redesigned solid rocket motor (RSRM) Pressure Perturbation Investigation Team concluded that the cause of recent pressure spikes during both static and flight motor burns was the expulsion of molten aluminum oxide slag from a pool which collects in the aft end of the motor around the submerged nozzle nose during the last half of motor operation. It is suspected that some motors produce more slag than others due to differences in aluminum oxide agglomerate particle sizes which may relate to subtle differences in propellant ingredient characteristics such as particle size distribution, contaminants, or processing variations. In order to determine the effect of suspect propellant ingredient characteristics on the propensity for slag production in a real motor environment, a subscale motor experiment was designed. An existing 5 inch ballistic test motor was selected as the basic test vehicle due to low cost and quick turn around times. The standard converging/diverging nozzle was replaced with a submerged nozzle nose design to provide a positive trap for the slag which would increase both the quantity and repeatability of measured slag weights. Computational fluid dynamics (CFD) was used to assess a variety of submerged nose configurations to identify the design which possessed the best capability to reliably collect slag. CFD also was used to assure that the final selected nozzle design would result in flow field characteristics such as dividing streamline location, nose attach point, and separated flow structure which would have similtude with the RSRM submerged nozzle nose flow field. It also was decided to spin the 5 inch motor about its longitudinal axis to further enhance slag collection quantities. Again, CFD was used to select an appropriate spin rate along with other considerations, including the avoidance of burn rate enhancement from radial acceleration effects.

The effect of geometry and operation conditions on the performance of a gas-liquid cylindrical cyclone separator with new structure

NASA Astrophysics Data System (ADS)

Han, Qing; Zhang, Chi; Xu, Bo; Chen, Jiangping

2013-07-01

The hydrodynamic flow behavior, effects of geometry and working conditions of a gas-liquid cylindrical cyclone separator with a new structure are investigated by computational fluid dynamic and experiment. Gas liquid cylindrical cyclone separator is widely used in oil industry, refrigeration system because of its simple structure, high separating efficiency, little maintenance and no moving parts nor internal devices. In this work, a gas liquid cylindrical cyclone separator with new structure used before evaporator in refrigeration system can remove the vapor from the mixture and make evaporator compact by improving its heat exchange efficiency with the lower inlet quality. It also decreases evaporator pressure drop and reduces compressor work. The two pipes are placed symmetrically which makes each of them can be treated as inlet. It means when the fluids flow reverse, the separator performance will not be influence. Four samples with different geometry parameters are tested by experiment with different inlet quality (0.18-0.33), inlet mass flow rate (65-100kg/h). Compared with the experimental data, CFD simulation results show a good agreement. Eulerian multiphase model and Reynolds Stress Turbulence model are applied in the CFD simulation and obtained the inner flow field such as phase path lines, tangential velocity profiles and pressure and volume of fraction distribution contours. The separator body diameter (24, 36, 48mm) and inlet diameter (3.84, 4.8, 5.76mm) decide the maximum tangential velocity which results in the centrifugal force. The tangential velocity profiles are simulated and compared among different models. The higher tangential velocity makes higher quality of gas outlet but high pressure drop at the same time. Decreasing the inlet diameter increases quality of gas outlet pipe and pressure drop. High gas outlet quality is cost at high pressure drop. Increasing of separator diameter makes gas outlet quality increase first and then decrease but the pressure drop decreases all the way. The offset (0, 2.4, 3.6mm) of gas outlet is an insensitive factor which influences the quality and pressure drop little.

Method and apparatus for the separation of a gas-solids mixture in a circulating fluidized bed reactor

DOEpatents

Vimalchand, Pannalal; Liu, Guohai; Peng, WanWang

2010-08-10

The system of the present invention includes a centripetal cyclone for separating particulate material from a particulate laden gas solids stream. The cyclone includes a housing defining a conduit extending between an upstream inlet and a downstream outlet. In operation, when a particulate laden gas-solids stream passes through the upstream housing inlet, the particulate laden gas-solids stream is directed through the conduit and at least a portion of the solids in the particulate laden gas-solids stream are subjected to a centripetal force within the conduit.

Advanced coal-fueled industrial cogeneration gas turbine system particle removal system development

DOE Office of Scientific and Technical Information (OSTI.GOV)

Stephenson, M.

1994-03-01

Solar Turbines developed a direct coal-fueled turbine system (DCFT) and tested each component in subscale facilities and the combustion system was tested at full-scale. The combustion system was comprised of a two-stage slagging combustor with an impact separator between the two combustors. Greater than 90 percent of the native ash in the coal was removed as liquid slag with this system. In the first combustor, coal water slurry mixture (CWM) was injected into a combustion chamber which was operated loan to suppress NO{sub x} formation. The slurry was introduced through four fuel injectors that created a toroidal vortex because ofmore » the combustor geometry and angle of orientation of the injectors. The liquid slag that was formed was directed downward toward an impaction plate made of a refractory material. Sixty to seventy percent of the coal-borne ash was collected in this fashion. An impact separator was used to remove additional slag that had escaped the primary combustor. The combined particulate collection efficiency from both combustors was above 95 percent. Unfortunately, a great deal of the original sulfur from the coal still remained in the gas stream and needed to be separated. To accomplish this, dolomite or hydrated lime were injected in the secondary combustor to react with the sulfur dioxide and form calcium sulfite and sulfates. This solution for the sulfur problem increased the dust concentrations to as much as 6000 ppmw. A downstream particulate control system was required, and one that could operate at 150 psia, 1850-1900{degrees}F and with low pressure drop. Solar designed and tested a particulate rejection system to remove essentially all particulate from the high temperature, high pressure gas stream. A thorough research and development program was aimed at identifying candidate technologies and testing them with Solar`s coal-fired system. This topical report summarizes these activities over a period beginning in 1987 and ending in 1992.« less

Study of Electro-Cyclonic Filtration and Pneumatic Transfer of Lunar Regolith Simulants under 1/6-g and 1-g Gravity Conditions

NASA Technical Reports Server (NTRS)

Mantovani, James G.; Townsend, Ivan I.; Mueller, Robert P.

2009-01-01

NASA has built a prototype oxygen production plant to process the lunar regolith using the hydrogen reduction chemical process. This plant is known as "ROxygen - making oxygen from moon rocks". The ROxygen regolith transfer team has identified the flow and transfer characteristics of lunar regolith simulant to be a concern for lunar oxygen production efforts. It is important to ISRU lunar exploration efforts to develop hardware designs that can demonstrate the ability to flow and transfer a given mass of regolith simulant to a desired vertical height under lunar gravity conditions in order to introduce it into a reactor. We will present results obtained under both 1/6-g and 1-g gravity conditions for a system that can pneumatically convey 16.5 kg of lunar regolith simulant (NU-LHT-2M, Mauna Kea Tephra, and JSC-1A) from a flat-bottom supply hopper to a simulated ISRU reactor (dual-chambered receiving hopper) where the granular material is separated from the convey gas (air) using a series of cyclone separators, one of which is an electrically enhanced cyclone separator (electrocyclone). The results of our study include (1) the mass flow rate as a function of input air pressure for lunar regolith simulants that are conveyed pneumatically as a dusty gas in a vertical direction against gravity under lunar gravity conditions (for NU-LHT-2M and Mauna Kea Tephra), and under earth gravity conditions (for NU-LHT-2M, Mauna Kea Tephra and JSC-1A), and (2) the efficiency of the cyclone/electrocyclone filtration system in separating the convey gas (air) from the granular particulates as a function of particle size.

Comprehensive Utilization of Iron and Phosphorus from High-Phosphorus Refractory Iron Ore

NASA Astrophysics Data System (ADS)

Sun, Yongsheng; Zhang, Qi; Han, Yuexin; Gao, Peng; Li, Guofeng

2018-02-01

An innovative process of coal-based reduction followed by magnetic separation and dephosphorization was developed to simultaneously recover iron and phosphorus from one typical high-phosphorus refractory iron ore. The experimental results showed that the iron minerals in iron ore were reduced to metallic iron during the coal-based reduction and the phosphorus was enriched in the metallic iron phase. The CaO-SiO2-FeO-Al2O3 slag system was used in the dephosphorization of metallic iron. A hot metal of 99.17% Fe and 0.10% P was produced with Fe recovery of 84.41%. Meanwhile, a dephosphorization slag of 5.72% P was obtained with P recovery of 67.23%. The contents of impurities in hot metal were very low, and it could be used as feedstock for steelmaking after a secondary refining. Phosphorus in the dephosphorization slag mainly existed in the form of a 5CaO·P2O5·SiO2 solid solution where the P2O5 content is 13.10%. At a slag particle size of 20.7 μm (90% passing), 94.54% of the P2O5 could be solubilized in citric acid, indicating the slag met the feedstock requirements in phosphate fertilizer production. Consequently, the proposed process achieved simultaneous Fe and P recovery, paving the way to comprehensive utilization of high-phosphorus refractory iron ore.

Magnesium fluoride recovery method

DOEpatents

Gay, Richard L.; McKenzie, Donald E.

1989-01-01

A method of obtaining magnesium fluoride substantially free from radioactive uranium from a slag containing the same and having a radioactivity level of at least about 7000 pCi/gm. The slag is ground to a particle size of about 200 microns or less. The ground slag is contacted with an acid under certain prescribed conditions to produce a liquid product and a particulate solid product. The particulate solid product is separated from the liquid and treated at least two more times with acid to produce a solid residue consisting essentially of magnesium fluoride substantially free of uranium and having a residual radioactivity level of less than about 1000 pCi/gm. In accordance with a particularly preferred embodiment of the invention a catalyst and an oxidizing agent are used during the acid treatment and preferably the acid is sulfuric acid having a strength of about 1.0 Normal.

Study of Gas Solid Flow Characteristics in Cyclone Inlet Ducts of A300Mwe CFB Boiler

NASA Astrophysics Data System (ADS)

Tang, J. Y.; Lu, X. F.; Lai, J.; Liu, H. Z.

Gas solid flow characteristics in cyclone's inlet duct of a 300MW CFB boiler were studied in a cold circulating fluidized bed (CFB) experimental setup according to a 410t/h CFB boiler with a scale of 10∶1. Tracer particles were adopted in the experiment and their motion trajectories in the two kinds of cyclone's inlet ducts were photographed by a high-speed camera. By analyzing the motion trajectories of tracer particles, acceleration performance of particle phases in the two inlet ducts was obtained. Results indicate that the acceleration performance of particles in the long inlet duct is better than that in the short inlet duct, but the pressure drop of the long inlet duct is higher. Meanwhile, under the same operating conditions, both the separation efficiency and the pressure drop of the cyclone are higher when the cyclone is connected with the long inlet duct. Figs 11, Tabs 4 and refs 10.

DESIGN AND DEVELOPMENT OF GAS-LIQUID CYLINDRICAL CYCLONE COMPACT SEPARATORS FOR THREE-PHASE FLOW

DOE Office of Scientific and Technical Information (OSTI.GOV)

Dr. Ram S. Mohan; Dr. Ovadia Shoham

The U.S. Department of Energy (DOE) has awarded a five-year (1997-2002) grant (Mohan and Shoham, DE-FG26-97BC15024, 1997) to The University of Tulsa, to develop compact multiphase separation components for 3-phase flow. The research activities of this project have been conducted through cost sharing by the member companies of the Tulsa University Separation Technology Projects (TUSTP) research consortium and the Oklahoma Center for the Advancement of Science and Technology (OCAST). As part of this project, several individual compact separation components have been developed for onshore and offshore applications. These include gas-liquid cylindrical cyclones (GLCC{copyright}), liquid-liquid cylindrical cyclones (LLCC{copyright}), and the gas-liquid-liquidmore » cylindrical cyclones (GLLCC{copyright}). A detailed study has also been completed for the liquid-liquid hydrocyclones (LLHC). Appropriate control strategies have been developed for proper operation of the GLCC{copyright} and LLCC{copyright}. Testing of GLCC{copyright} at high pressure and real crude conditions for field applications is also completed. Limited studies have been conducted on flow conditioning devices to be used upstream of the compact separators for performance improvement. This report presents a brief overview of the activities and tasks accomplished during the 5-year project period, October 1, 1997-March 31, 2003 (including the no-cost extended period of 6 months). An executive summary is presented initially followed by the tasks of the 5-year budget periods. Then, detailed description of the experimental and modeling investigations are presented. Subsequently, the technical and scientific results of the activities of this project period are presented with some discussions. The findings of this investigation are summarized in the ''Conclusions'' section, followed by relevant references. The publications resulting from this study in the form of MS Theses, Ph.D. Dissertation, Journal Papers and Conference Presentations are provided at the end of this report.« less

Analysis of Impact of Tropical Cyclone Blance on Rainfall at Kupang Region Based on Atmospheric Condition and Satellite Imagery

NASA Astrophysics Data System (ADS)

Roguna, S.; Saragih, I. J. A.; Siregar, P. S.; Julius, A. M.

2018-04-01

The Tropical Depression previously identified on March 3, 2017, at Arafuru Sea has grown to Tropical Cyclone Blance on March 5, 2017. The existence of Tropical Cyclone Blance gave impacts like increasing rainfall for some regions in Indonesia until March 7, 2017, such as Kupang. The increase of rainfall cannot be separated from the atmospheric dynamics related to convection processes and the formation of clouds. Analysis of weather parameters is made such as vorticity to observe vertical motion over the study area, vertical velocity to see the speed of lift force in the atmosphere, wind to see patterns of air mass distribution and rainfall to see the increase of rainfall compared to several days before the cyclone. Analysis of satellite imagery data is used as supporting analysis to see clouds imagery and movement direction of the cyclone. The results of weather parameters analysis show strong vorticity and lift force of air mass support the growth of Cumulonimbus clouds, cyclonic patterns on wind streamline and significant increase of rainfall compared to previous days. The results of satellite imagery analysis show the convective clouds over Kupang and surrounding areas when this phenomena and cyclone pattern moved down from Arafuru Sea towards the western part of Australia.

Computational Investigation of the NASA Cascade Cyclonic Separation Device

NASA Technical Reports Server (NTRS)

Hoyt, Nathaniel C.; Kamotani, Yasuhiro; Kadambi, Jaikrishnan; McQuillen, John B.; Sankovic, John M.

2008-01-01

Devices designed to replace the absent buoyancy separation mechanism within a microgravity environment are of considerable interest to NASA as the functionality of many spacecraft systems are dependent on the proper sequestration of interpenetrating gas and liquid phases. Inasmuch, a full multifluid Euler-Euler computational fluid dynamics investigation has been undertaken to evaluate the performance characteristics of one such device, the Cascade Cyclonic Separator, across a full range of inlet volumetric quality with combined volumetric injection rates varying from 1 L/min to 20 L/min. These simulations have delimited the general modes of operation of this class of devices and have proven able to describe the complicated vortex structure and induced pressure gradients that arise. The computational work has furthermore been utilized to analyze design modifications that enhance the overall performance of these devices. The promising results indicate that proper CFD modeling may be successfully used as a tool for microgravity separator design.

Preparation of glass-ceramics from molten steel slag using liquid-liquid mixing method.

PubMed

Zhang, Kai; Liu, Jianwen; Liu, Wanchao; Yang, Jiakuan

2011-10-01

A novel approach to prepare glass-ceramics from molten steel slag (MSS) was proposed. In laboratory, the water-quenched steel slag was melted at 1350 °C to simulate the MSS. A mixture of additive powders in wt.% (55 quartz powder, 5 Na2O, 16 emery powder, 15 CaO, 8 MgO, 1 TiO2) were melted into liquid at 1350 °C separately. Then the MSS and the molten additives were mixed homogeneously in order to obtain parent glass melt. The proportion of MSS in the melt was 50 wt.%. The melt was subsequently cast, annealed, heat-treated and transformed into glass-ceramics. Their microstructure and crystallization behavior were analyzed. The samples exhibited excellent properties and displayed bulk crystallization. The major crystallized phase was diopside ((Fe0.35Al0.20Mg0.44)Ca0.96(Fe0.08Si0.70Al0.20)2O6.12), which was uniformly distributed in the microstructure. The novel approach may help iron and steel industry achieve zero disposal of steel slag with utilization of the heat energy of the MSS. Copyright © 2011 Elsevier Ltd. All rights reserved.

Tribo-charging properties of waste plastic granules in process of tribo-electrostatic separation.

PubMed

Li, Jia; Wu, Guiqing; Xu, Zhenming

2015-01-01

Plastic products can be found everywhere in people's daily life. With the consistent growth of plastic consumption, more and more plastic waste is generated. Considering the stable chemical and physics characteristics of plastic, regular waste management methods are not suitable for recycling economic strategy of each government, which has become a serious environmental problem. Recycling plastic waste is considered to be the best way to treat it, because it cannot only deduce the waste but also save the energy to produce new virgin plastic. Tribo-electrostatic separation is strongly recommended for plastic separation as it can preserve the original properties of plastic and has little additional pollution. In this study, plastic granules are generated by crushing plastic waste in waste electric and electronic equipment. The tribo-charging properties of plastic waste were studied by vibrating tribo-charging and cyclone tribo-charging. The triboelectric series obtained by vibrating was: (-)-PE-PS-PC-PVC-ABS-PP-(+), while the triboelectric series obtained by cyclone was (-)-PE-PS-PC-PVC-ABS-PP-(+). Further, the cyclone charging was more effective and stable than vibrating charging. The impact factors experiments showed that small particle size was better changed than large ones and were more suitable recycled by tribo-electrostatic separation. High relative humidity was identified as impede charging effect. The results of this study will help defining the operating parameters of subsequent separator. Copyright © 2014 Elsevier Ltd. All rights reserved.

Paradigms for Tropical-Cyclone Intensification

DTIC Science & Technology

2011-01-01

Hurricane Opal (1995) using the Geo- physical Fluid Dynamics Laboratory hurricane prediction model, Möller and Shapiro (2002) found unbalanced flow...al. (2008) calculations on an f -plane, described in section 6.1. A specific aim was to deter- mine the separate contributions of diabatic heating and... Opal as diagnosed from a GFDL model forecast. Mon. Wea. Rev., 130, 1866-1881. Marks FD Shay LK. 1998: Landfalling tropical cyclones: Forecast

Opposed-flow virtual cyclone for particle concentration

DOEpatents

Rader, Daniel J.; Torczynski, John R.

2000-12-05

An opposed-flow virtual cyclone for aerosol collation which can accurately collect, classify, and concentrate (enrich) particles in a specific size range. The opposed-flow virtual cyclone is a variation on the virtual cyclone and has its inherent advantages (no-impact particle separation in a simple geometry), while providing a more robust design for concentrating particles in a flow-through type system. The opposed-flow virtual cyclone consists of two geometrically similar virtual cyclones arranged such that their inlet jets are inwardly directed and symmetrically opposed relative to a plane of symmetry located between the two inlet slits. A top plate bounds both jets on the "top" side of the inlets, while the other or lower wall curves "down" and away from each inlet jet. Each inlet jet will follow the adjacent lower wall as it turns away, and that particles will be transferred away from the wall and towards the symmetry plane by centrifugal action. After turning, the two jets merge smoothly along the symmetry line and flow parallel to it through the throat. Particles are transferred from the main flows, across a dividing streamline, and into a central recirculating region, where particle concentrations become greatly increased relative to the main stream.

Study of Shell-Mold Thermal Resistance: Laboratory Measurements, Estimation from Compact Strip Production Plant Data, and Observation of Simulated Flux-Mold Interface

NASA Astrophysics Data System (ADS)

González de la C., J. Manuel; Flores F., Tania M.; Castillejos E., A. Humberto

2016-08-01

The slag film that forms between the shell and mold in steel continuous casting is key in regulating the heat transfer between them. Generally, the mechanisms proposed are related to the phenomena associated with the formation of crystals in the solid layer of the film, such as the appearance of internal pores and surface roughness, which decrease phononic conduction through the layer and interfacial gap with the mold, respectively, and the emergence of crystals themselves, which reduce the transmissivity of infrared radiation across the layer. Due to the importance of the solid layer, this study investigates experimentally the effective thermal resistance, R T, between a hot Inconel surface and a cold Cu surface separated by an initially glassy slag disk, made from powders for casting low and medium-carbon steels, denoted as A and B, respectively. In the tests, an initially mirror-polished disk is sandwiched for 10,800 seconds while the Inconel temperature, away from the disk face, is maintained steady at a value, T c, between 973 K and 1423 K (700 °C and 1150 °C)-below the liquidus temperature of the slags. The disks have a thickness, d t, between ~0.7 and 3.2 mm. Over the range of conditions studied, mold slag B shows R T 33 pct larger than slag A, and microscopic observation of disks hints that the greater resistance arises from the larger porosity developed in B. This finding is supported by high-temperature confocal laser scanning microscope observations of the evolution of the surface of slag parallelepipeds encased between Pt sheets, which reveal that during devitrification the film surface moves outward not inward, contrary with what is widely claimed. This behavior would favor contact of the slag with the mold for both kinds of powders. However, in the case of slag A, the crystalline grains growing at or near the surface pack closely together, leaving only few and small empty spaces. In slag B, crystalline grains pack loosely and many and large empty spaces arise in and below the surface. Estimation from plant data shows R T values smaller than measured ones, suggesting that the process film slag thickness must be considerably thinner than those of laboratory disks. However, the difference in thermal resistance of both powders, averaged over the mold length, is close to the dissimilarity found in laboratory.

Objective classification of historical tropical cyclone intensity

NASA Astrophysics Data System (ADS)

Chenoweth, Michael

2007-03-01

Preinstrumental records of historical tropical cyclone activity require objective methods for accurately categorizing tropical cyclone intensity. Here wind force terms and damage reports from newspaper accounts in the Lesser Antilles and Jamaica for the period 1795-1879 are compared with wind speed estimates calculated from barometric pressure data. A total of 95 separate barometric pressure readings and colocated simultaneous wind force descriptors and wind-induced damage reports are compared. The wind speed estimates from barometric pressure data are taken as the most reliable and serve as a standard to compare against other data. Wind-induced damage reports are used to produce an estimated wind speed range using a modified Fujita scale. Wind force terms are compared with the barometric pressure data to determine if a gale, as used in the contemporary newspapers, is consistent with the modern definition of a gale. Results indicate that the modern definition of a gale (the threshold point separating the classification of a tropical depression from a tropical storm) is equivalent to that in contemporary newspaper accounts. Barometric pressure values are consistent with both reported wind force terms and wind damage on land when the location, speed and direction of movement of the tropical cyclone are determined. Damage reports and derived wind force estimates are consistent with other published results. Biases in ships' logbooks are confirmed and wind force terms of gale strength or greater are identified. These results offer a bridge between the earlier noninstrumental records of tropical cyclones and modern records thereby offering a method of consistently classifying storms in the Caribbean region into tropical depressions, tropical storms, nonmajor and major hurricanes.

Is Hurricane Activity in One Basin Tied to Another?

NASA Astrophysics Data System (ADS)

Wang, Chunzai; Lee, Sang-Ki

2010-03-01

Each year, tropical cyclones and hurricanes leave millions homeless worldwide and account for, on average, over $100 billion of damage in the United States alone [Schmidt et al., 2009]. In 2005, a record-breaking 15 hurricanes formed in the North Atlantic, four of which reached category 5 strength. Over the course of that season, more than 3000 hurricane-related deaths occurred and fiscal damage reached $157 billion. Because a better understanding of when and where tropical cyclones and hurricanes will form and strike will help societies better prepare for adverse effects, improving the understanding of these storms is very important. In the Western Hemisphere, tropical cyclones can form and develop in both the tropical North Atlantic and eastern North Pacific oceans, which are separated by the landmass of Central America. From the point of view of large-scale atmospheric circulation and its influence on tropical cyclones [e.g., Bell and Chelliah, 2006], it is not surprising that tropical cyclone variabilities in these two basins are related, because of their geographic proximity. But several questions remain: How they are related? What physical mechanisms drive this relation?

Carcinogenicity of the insulation wools: reassessment of the IARC evaluation.

PubMed

Brown, R C; Davis, J M; Douglas, D; Gruber, U F; Hoskins, J A; Ilgren, E B; Johnson, N F; Rossiter, C E; Wagner, J C

1991-08-01

In assessing the health evidence concerning man-made mineral fibers, the chemical composition, surface activity, durability, and size of fibers have to be taken into account. Special-purpose fine glass fibers need to be separated from the insulation wools (glass, rock, and slag wool). The epidemiological evidence is sufficient to conclude that there has been no mesothelioma risk to workers producing or using glass wool, rock wool, or slag wool. The epidemiological studies have been large and powerful, and they show no evidence of a cause-effect relationship between lung cancer and exposure to glass wool, rock wool, or slag wool fibers. There is some evidence of a small cancer hazard attached to the manufacturing process in slag wool plants 20 to 50 years ago, when asbestos was used in some products and other carcinogenic substances were present. However, this hazard is not associated with any index of exposure to slag wool itself. Animal inhalation studies of ordinary insulation wools also show that there is no evidence of hazard associated with exposure to these relatively coarse, soluble fibers. The evidence of carcinogenicity is limited to experiments with special-purpose fine durable glass fibers or experimental fibers, and only when these fibers are injected directly into the pleural or peritoneal cavity. Multiple chronic inhalation studies of these same special-purpose fine glass fibers have not produced evidence of carcinogenicity. It is suggested that the present IARC evaluation of the carcinogenic risk of insulation wools should be revised to Category 3: not classifiable as to carcinogenicity to humans.

Sampling Odor Substances by Mist-Cyclone System

NASA Astrophysics Data System (ADS)

Matsubara, Osamu; Jiang, Zhiheng; Toyama, Shigeki

2009-05-01

Many techniques have been developed to measure odor substances. However most of those methods are based on using aquatic solutions(1),(2). Many odor substances specifically at low density situation, are difficult to dissolve into water. To absorb odor substances and obtain highest concentration solutions are key problems for olfactory systems. By blowing odor substances contained air mixture through mist of water and then separating the liquid from two-phases fluid with a cyclone unit a high concentration solution was obtained.

Kinetics of process of product separation in closed system with recirculation

NASA Astrophysics Data System (ADS)

Prokopenko, V. S.; Orekhova, T. N.; Goncharov, E. I.; Odobesko, I. A.

2018-03-01

The object of an article is the extrapolation of the process of classifying material while passing in a model with the separation of the products of milling in the cleaning system includes a separator, concentrator, cyclone and a recycle loop. The model allows for the given parameters to predict the coarseness of grading of the finished product.

An Assessment of the General Applicability of the Relationship Between Nucleation of CO Bubbles and Mass Transfer of Phosphorus in Liquid Iron Alloys

NASA Astrophysics Data System (ADS)

Gu, Kezhuan; Dogan, Neslihan; Coley, Kenneth S.

2018-06-01

The current paper seeks to demonstrate the general applicability of the authors' recently developed treatment of surface renewal during decarburization of Fe-C-S alloys and its effect on the mass transport of phosphorus in the metal phase. The proposed model employs a quantitative model of CO bubble nucleation in the metal to predict the rate of surface renewal, which can then in turn be used to predict the mass-transfer coefficient for phosphorus. A model of mixed transport control in the slag and metal phases was employed to investigate the dephosphorization kinetics between a liquid iron alloy and oxidizing slag. Based on previous studies of the mass-transfer coefficient of FeO in the slag, it was possible to separate the mass transfer coefficient of phosphorus in metal phase, km , from the overall mass-transfer coefficient k_{{o}} . Using this approach, km was investigated under a wide range of conditions and shown to be represented reasonably by the mechanism proposed. The mass-transfer model was tested against results from the literature over a wide range of conditions. The analysis showed that the FeO content in the slag, silicon in the metal and the experimental temperature have strong impact on, km , almost entirely because of their effect on decarburization behavior.

An Assessment of the General Applicability of the Relationship Between Nucleation of CO Bubbles and Mass Transfer of Phosphorus in Liquid Iron Alloys

NASA Astrophysics Data System (ADS)

Gu, Kezhuan; Dogan, Neslihan; Coley, Kenneth S.

2018-02-01

The current paper seeks to demonstrate the general applicability of the authors' recently developed treatment of surface renewal during decarburization of Fe-C-S alloys and its effect on the mass transport of phosphorus in the metal phase. The proposed model employs a quantitative model of CO bubble nucleation in the metal to predict the rate of surface renewal, which can then in turn be used to predict the mass-transfer coefficient for phosphorus. A model of mixed transport control in the slag and metal phases was employed to investigate the dephosphorization kinetics between a liquid iron alloy and oxidizing slag. Based on previous studies of the mass-transfer coefficient of FeO in the slag, it was possible to separate the mass transfer coefficient of phosphorus in metal phase, km , from the overall mass-transfer coefficient k_{{o}} . Using this approach, km was investigated under a wide range of conditions and shown to be represented reasonably by the mechanism proposed. The mass-transfer model was tested against results from the literature over a wide range of conditions. The analysis showed that the FeO content in the slag, silicon in the metal and the experimental temperature have strong impact on, km , almost entirely because of their effect on decarburization behavior.

Comparative study of antimicrobial efficiency of metallurgical slags suitable for construction applications

NASA Astrophysics Data System (ADS)

Strigac, J.; Stevulova, N.; Mikusinec, J.; Varecka, L.; Hudecova, D.

2017-10-01

The article deals with comparative study of antimicrobial efficiency of metallurgical slags suitable for construction applications. The tested slags were as follows: granulated blast-furnace slag (GS1), air cooled blast-furnace slag (AS2), demetallized steel slag (DS3), calcerous ladle slag (LS4), slag from copper refining (CS5). The antimicrobial activity was tested on selected representatives of bacteria, yeasts, and filamentous fungi. The highest antibacterial activity possessed LS4, which intensely inhibited growth of bacteria with the lowest concentration of slag (10%) in the growth media. 100% inhibition of growth of some bacteria was observed only in slags LS4, DS3 and AS2 in concentrations 20% - 60% of slag. Antibacterial activity of slag samples was decreasing in the order: LS4 > DS3 > AS2 > GS1 > CS5. Growth of all model yeasts was 100% inhibited at as low concentration as 20% of slag GS1 and DS3, and 10% of slag LS4. Antiyeast activity of slags was decreasing in the order: LS4 > GS1 = DS3 > AS2 > CS5. Regarding that filamentous fungi were selectively sensitive to presence of slags, it is possible to determine only approximate order of inhibition effectiveness of slags to fungi: LS4 > GS1 = DS3 > AS2 = CS5.

Tropical cyclone track Analysis over Indian Coast Using Spatio-Temporal data-mining

NASA Astrophysics Data System (ADS)

Mohapatra, Gyanendranath; Manjunath, Swetha; Behera, Sasmita; Mohanty, Pratap Kumar

2015-04-01

Tropical cyclones are a natural hazard which largely affects the lives and property with its destructive wind and heavy rainfall. Fluctuations in the frequency and intensity complicate the detection of long-term trends and play an important role in the global climate system; therefore understanding and predicting tropical cyclones track, intensity, and landfall location is of both societal and scientific significance. In this study a data-mining approach is being used to analyze the tropical cyclone track both in the temporal and spatial scale. Basically, the Indian coast line is divided into four zones viz. north east, south east in the eastern side adjoining Bay of Bengal and North west and south west in the western side adjoining Arabian sea as these coastal areas are very much vulnerable for disaster due to maximum number of landfall of Tropical Cyclones. The track and landfall associated with all the cyclones are clustered based on their intensity (Severe, moderate and low) and landfall location. The analyses are carried out for landfall location and the extent of track separately for the events happening in two seasons i.e. pre-monsoon and post-monsoon period. Along with categorization of intensity, trend analysis of track and the targeted zone of maximum damage also been studied. Algorithms are being developed for potential resilient and impact assessment of the parameters associated with cyclone disaster in the coastal region of India. One of the important objectives of this present work is also the identification of most disaster prone coastal area and becoming a part of the information support system during the cyclone period. Based on the statistics like mean, Standard Deviation, regression and correlation analysis, an index is developed which determines the level of damage and vulnerability along the coastal region. This index can be used for the early warning system of particular coastal areas for the preparedness and mitigation of future cyclone events.

Pyrometallurgical Extraction of Valuable Elements in Ni-Metal Hydride Battery Electrode Materials

NASA Astrophysics Data System (ADS)

Jiang, Yin-ju; Deng, Yong-chun; Bu, Wen-gang

2015-10-01

Gas selective reduction-oxidation (redox) and melting separation were consecutively applied to electrode materials of AB5-type Ni-metal hydride batteries leading to the production of a Ni-Co alloy and slag enriched with rare earth oxides (REO). In the selective redox process, electrode materials were treated with H2/H2O at 1073 K and 1173 K (800 °C and 900 °C). Active elements such as REs, Al, and Mn were oxidized whereas relatively inert elements such as Ni and Co were transformed into their elemental states in the treated materials. SiO2 and Al2O3 powders were added into the treated materials as fluxes which were then melted at 1823 K (1550 °C) to yield a Ni-Co alloy and a REO-SiO2-Al2O3-MnO slag. The high-purity Ni-Co alloy produced can be used as a raw material for AB5-type hydrogen-storage alloy. The REO content in slag was very high, i.e., 48.51 pct, therefore it can be used to recycle rare earth oxides.

Apparatus for the processing of solid mixed waste containing radioactive and hazardous materials

DOEpatents

Gotovchikov, Vitaly T.; Ivanov, Alexander V.; Filippov, Eugene A.

1999-03-16

Apparatus for the continuous heating and melting of a solid mixed waste bearing radioactive and hazardous materials to form separate metallic, slag and gaseous phases for producing compact forms of the waste material to facilitate disposal includes a copper split water-cooled (cold) crucible as a reaction vessel for receiving the waste material. The waste material is heated by means of the combination oaf plasma torch directed into the open upper portion of the cold crucible and an electromagnetic flux produced by induction coils disposed about the crucible which is transparent to electromagnetic fields. A metallic phase of the waste material is formed in a lower portion of the crucible and is removed in the form of a compact ingot suitable for recycling and further processing. A glass-like, non-metallic slag phase containing radioactive elements is also formed in the crucible and flows out of the open upper portion of the crucible into a slag ingot mold for disposal. The decomposition products of the organic and toxic materials are incinerated and converted to environmentally safe gases in the melter.

Processing of solid mixed waste containing radioactive and hazardous materials

DOEpatents

Gotovchikov, Vitaly T.; Ivanov, Alexander V.; Filippov, Eugene A.

1998-05-12

Apparatus for the continuous heating and melting of a solid mixed waste bearing radioactive and hazardous materials to form separate metallic, slag and gaseous phases for producing compact forms of the waste material to facilitate disposal includes a copper split water-cooled (cold) crucible as a reaction vessel for receiving the waste material. The waste material is heated by means of the combination of a plasma torch directed into the open upper portion of the cold crucible and an electromagnetic flux produced by induction coils disposed about the crucible which is transparent to electromagnetic fields. A metallic phase of the waste material is formed in a lower portion of the crucible and is removed in the form of a compact ingot suitable for recycling and further processing. A glass-like, non-metallic slag phase containing radioactive elements is also formed in the crucible and flows out of the open upper portion of the crucible into a slag ingot mold for disposal. The decomposition products of the organic and toxic materials are incinerated and converted to environmentally safe gases in the melter.

Apparatus for the processing of solid mixed waste containing radioactive and hazardous materials

DOEpatents

Gotovchikov, V.T.; Ivanov, A.V.; Filippov, E.A.

1999-03-16

Apparatus for the continuous heating and melting of a solid mixed waste bearing radioactive and hazardous materials to form separate metallic, slag and gaseous phases for producing compact forms of the waste material to facilitate disposal includes a copper split water-cooled (cold) crucible as a reaction vessel for receiving the waste material. The waste material is heated by means of the combination of a plasma torch directed into the open upper portion of the cold crucible and an electromagnetic flux produced by induction coils disposed about the crucible which is transparent to electromagnetic fields. A metallic phase of the waste material is formed in a lower portion of the crucible and is removed in the form of a compact ingot suitable for recycling and further processing. A glass-like, non-metallic slag phase containing radioactive elements is also formed in the crucible and flows out of the open upper portion of the crucible into a slag ingot mold for disposal. The decomposition products of the organic and toxic materials are incinerated and converted to environmentally safe gases in the melter. 6 figs.

Processing of solid mixed waste containing radioactive and hazardous materials

DOEpatents

Gotovchikov, V.T.; Ivanov, A.V.; Filippov, E.A.

1998-05-12

Apparatus for the continuous heating and melting of a solid mixed waste bearing radioactive and hazardous materials to form separate metallic, slag and gaseous phases for producing compact forms of the waste material to facilitate disposal includes a copper split water-cooled (cold) crucible as a reaction vessel for receiving the waste material. The waste material is heated by means of the combination of a plasma torch directed into the open upper portion of the cold crucible and an electromagnetic flux produced by induction coils disposed about the crucible which is transparent to electromagnetic fields. A metallic phase of the waste material is formed in a lower portion of the crucible and is removed in the form of a compact ingot suitable for recycling and further processing. A glass-like, non-metallic slag phase containing radioactive elements is also formed in the crucible and flows out of the open upper portion of the crucible into a slag ingot mold for disposal. The decomposition products of the organic and toxic materials are incinerated and converted to environmentally safe gases in the melter. 6 figs.

Studying the Hydration of a Retarded Suspension of Ground Granulated Blast-Furnace Slag after Reactivation

PubMed Central

Schneider, Nick; Stephan, Dietmar

2016-01-01

This article presents a combined use of a retarder (d-gluconic acid) and an alkaline activator (sodium hydroxide) in a binder system based on ground granulated blast-furnace slag. The properties of the retarder are extending the dormant hydration period and suppressing the generation of strength-giving phases. Different retarder concentrations between 0.25 and 1.00 wt.% regulate the intensity and the period of the retardation and also the characteristics of the strength development. The activator concentration of 30 and 50 wt.% regulates the overcoming of the dormant period and thereby the solution of the slag and hence the formation of the hydration products. The research objective is to produce a mineral binder system based on two separate liquid components. The highest concentration of retarder and activator generates the highest compressive strength and mass of hydration products—after 90 days of hydration a compressive strength of more than 50 N/mm2. The main phases are calcium silicate hydrate and hydrotalcite. Generally, the combination of retarder and activator shows a high potential in the performance increase of the hydration process. PMID:28774054

Advanced coal cleaning meets acid rain emission limits

DOE Office of Scientific and Technical Information (OSTI.GOV)

Boron, D.J.; Matoney, J.P.; Albrecht, M.C.

1987-03-01

The following processes were selected for study: fine-coal, heavy-medium cyclone separation/flotation, advanced flotation, Dow true heavy liquid separation, Advanced Energy Dynamics (AED) electrostatic separation, and National Research Council of Canada oil agglomeration. Advanced coal cleaning technology was done for the state of New York to investigate methods to use high sulfur coal in view of anticipated lower SO/sub 2/ emission limits.

DIRECT INGOT PROCESS FOR PRODUCING URANIUM

DOEpatents

Leaders, W.M.; Knecht, W.S.

1960-11-15

A process is given in which uranium tetrafluoride is reduced to the metal with magnesium and in the same step the uranium metal formed is cast into an ingot. For this purpose a mold is arranged under and connected with the reaction bomb, and both are filled with the reaction mixture. The entire mixture is first heated to just below reaction temperature, and thereafter heating is restricted to the mixture in the mold. The reaction starts in the mold whereby heat is released which brings the rest of the mixture to reaction temperature. Pure uranium metal settles in the mold while the magnesium fluoride slag floats on top of it. After cooling, the uranium is separated from the slag by mechanical means.

DOE Office of Scientific and Technical Information (OSTI.GOV)

Matyas, Josef; Cooley, Scott K.; Sundaram, S. K.

Slags of low viscosity readily penetrate the refractory lining in slagging gasifiers, causing rapid and severe corrosion called spalling. In addition, a low-viscosity slag that flows down the gasifier wall forms a relatively thin layer of slag on the refractory surface, allowing the corrosive gases in the gasifier to participate in the chemical reactions between the refractory and the slag. In contrast, a slag viscosity of <25 Pa•s at 1400°C is necessary to minimize the possibility of plugging the slag tap. There is a need to predict and optimize slag viscosity so slagging gasifiers can operate continuously at temperatures rangingmore » from 1300 to 1650°C. The approach adopted in this work was to statistically design and prepare simulated slags, measure the viscosity as a function of temperature, and develop a model to predict slag viscosity based on slag composition and temperature. Statistical design software was used to select compositions from a candidate set of all possible vertices that will optimally represent the composition space for 10 main components. A total of 21 slag compositions were generated, including 5 actual coal slag compositions. The Arrhenius equation was applied to measured viscosity versus temperature data of tested slags, and the Arrhenius coefficients (A and B in ln(vis) = A + B/T) were expressed as linear functions of the slag composition. The viscosity model was validated using 1) data splitting approach, and 2) viscosity/temperature data of selected slag compositions from the literature that were formulated and melted at Pacific Northwest National Laboratory. The capability of the model to predict the viscosity of coal slags was compared with the model developed by Browning et al. because this model can predict the viscosity of slags from coal ash better than the most commonly used empirical models found in the literature.« less

Fundamentals of several reactions for the carbothermic reduction of alumina

NASA Astrophysics Data System (ADS)

Walker, Matthew S.

The current process used for primary aluminum production, the Hall-Heroult process, is reliable, but it also is expensive, consumes large amounts of energy, and generates significant quantities of greenhouse gas emissions. One possible alternative process is the carbothermic reduction of alumina, wherein aluminum is formed by reducing alumina with carbon at high temperatures. This process, if successful, has the potential for substantial reductions in energy consumption, capital costs, and greenhouse gas emissions. One critical component to making this process successful involves obtaining a better understanding of the thermodynamics. Specifically, the key thermodynamic data are the free energies of the reactions and the thermodynamic activities of the metal (Al-C) and slag systems (Al2O3-Al4C3). These are critical for evaluating and controlling the carbothermic process, but experimental data is extremely limited and much of it was measured many years ago when the experimental techniques available may not have been adequate. The overall objective for this research was to assess the validity of the thermodynamic data for this process, as well as its suitability for predicting the behavior of the process. This was done through experimental investigations into both the slag (carbide) making reaction and the binary Al2O 3-Al4C3 phase diagram. The comparison of these results, to those expected based on the current understanding for the process thermodynamics (using FactSage along with the ALCO database), assesses the validity of the thermodynamic data. In this document, the experimental results for investigating the reactions of Al2O3 with carbon are presented. This work involved measuring the operating line for the first step of the carbothermic aluminum process, slag making. This was done using two experimental methods. One involved measuring the evolution of CO from the reactions using a mass spectrometer. The other involved using a vacuum thermobalance (TGA) to measure the weight loss from the reactions. Additionally, two separate reactors were used for the CO evolution measurements. One was carefully designed to minimize the concentration of nitrogen, from air, near the reactants (Reactor B). The other allowed for a significant concentration of nitrogen (Reactor A). The use of these two reactors allowed the influence of nitrogen on this slag making operating line to be determined. Also, experiments were performed making measurements for the binary Al2O3-Al4C3 phase diagram. These included measuring the Al2O3-Al 4O4C eutectic as well as the Al2O3 liquidus line. In general the measured operating line is close to the predicted line, with the exception being at Al2O3 saturation, where there a significant difference. The measured slag making operating line appears to support the predicted values (temperature and slag composition) through both the single phase liquid and at Al4C3 saturation. The data also supports the temperature for the operating line at Al2 O3 saturation (1948°C), but the slag composition here is measured to be much lower than predicted (5.2 mole % Al4C 3 vs. 7.6 mole % Al4C3). No clear explanation is provided for these lower than expected carbon concentration. The effect of nitrogen on this slag making operating line is minimal. No discernible difference was observed through both the single phase liquid and at Al4C3 saturation. At Al2O3 saturation, the temperatures were found to be the same, while the composition of the slag was found to be slightly less concentrated with carbon when nitrogen was present. The eutectic point for the Al2O3-Al4C 3 phase diagram was measured in two separate ways, slag solidification during cooling and slag melting during heating. Both revealed the same temperature (1885-1886°C), which is lower than the predicted value (1908°C). The measured eutectic compositions were slightly different (9.24 mole % Al 4C3 and 10.7 mole % Al4C3), but neither was significantly different than the predicted value (10.1 mole % Al 4C3). These measurements, along with the slag compositions at Al2O3 saturation from the operating line measurements appear to support the idea of a steeper alumina liquidus line. This has implications for the Al2O3-Al4C3 system and thermodynamic models that appear to be unrealistic. (Abstract shortened by UMI.)

Cyclone reactor with internal separation and axial recirculation

DOEpatents

Becker, F.E.; Smolensky, L.A.

1988-07-19

A cyclone combustor apparatus contains a circular partition plate containing a central circular aperture is described. The partition plate divides the apparatus into a cylindrical precombustor chamber and a combustor chamber. A coal-water slurry is passed axially into the inlet end of the precombustor chamber, and primary air is passed tangentially into said chamber to establish a cyclonic air flow. Combustion products pass through the partition plate aperture and into the combustor chamber. Secondary air may also be passed tangentially into the combustor chamber adjacent the partition plate to maintain the cyclonic flow. Flue gas is passed axially out of the combustor chamber at the outlet end and ash is withdrawn tangentially from the combustor chamber at the outlet end. A first mixture of flue gas and ash may be tangentially withdrawn from the combustor chamber at the outlet end and recirculated to the axial inlet of the precombustor chamber with the coal-water slurry. A second mixture may be tangentially withdrawn from the outlet end and passed to a heat exchanger for cooling. Cooled second mixture is then recirculated to the axial inlet of the precombustor chamber. In another embodiment a single cyclone combustor chamber is provided with both the recirculation streams of the first mixture and the second mixture. 10 figs.

Cyclone reactor with internal separation and axial recirculation

DOEpatents

Becker, Frederick E.; Smolensky, Leo A.

1989-01-01

A cyclone combustor apparatus contains a circular partition plate containing a central circular aperture. The partition plate divides the apparatus into a cylindrical precombustor chamber and a combustor chamber. A coal-water slurry is passed axially into the inlet end of the precombustor chamber, and primary air is passed tangentially into said chamber to establish a cyclonic air flow. Combustion products pass through the partition plate aperture and into the combustor chamber. Secondary air may also be passed tangentially into the combustor chamber adjacent the partition plate to maintain the cyclonic flow. Flue gas is passed axially out of the combustor chamber at the outlet end and ash is withdrawn tangentially from the combuston chamber at the outlet end. A first mixture of flue gas and ash may be tangentially withdrawn from the combustor chamber at the outlet end and recirculated to the axial inlet of the precombustor chamber with the coal-water slurry. A second mixture of flue gas and ash may be tangentially withdrawn from the outlet end of the combustor chamber and passed to a heat exchanger for cooling. Cooled second mixture is then recirculated to the axial inlet of the precombustor chamber. In another embodiment a single cyclone combustor chamber is provided with both the recirculation streams of the first mixture and the second mixture.

Interactions between tropical cyclones and mid-latitude systems in the Northeastern Pacific

NASA Astrophysics Data System (ADS)

Lugo, A.; Abarca, S. F.; Raga, G. B.; Vargas, D. C.

2014-12-01

Major challenges in tropical meteorology include the short-term forecast of tropical cyclone (TC) intensity, which is defined as the maximum tangential wind. Several efforts have been made in order to reach this goal over the last decade: Among these efforts, the study of lightning in the TC inner core (the region inside a disc of 100 km radius from the center) as a proxy to deep convection, has the potential to be used as a predictor to forecast intensity (DeMaria et al, 2012, Mon. Wea. Rev., 140, 1828-1842).While most studies focus their objectives in studying the lightning flash density in the inner core, we study the probability of flash occurrence for intensifying and weakening cyclones. We have analyzed the trajectories of the observed 62 tropical cyclones that developed in the basin from 2006 to 2009, and classified them into separate clusters according to their trajectories. These clusters can broadly be described as having trajectories mostly oriented: East-West, towards the central Pacific, NW far from the Mexican coast, parallel to the Mexican coast and recurving towards the Mexican coast.We estimate that probability of inner core lightning occurrence increases as cyclones intensify but the probability rapidly decrease as the systems weaken. This is valid for cyclones in most of the clusters. However, the cyclones that exhibit trajectories that recurve towards the Mexican coast, do not present the same relationship between intensity and inner-core lightning probability, these cyclones show little or no decrease in the lightning occurrence probability as they weaken.We hypothesize that one of the reasons for this anomalous behavior is likely the fact that these cyclones interact with mid-latitude systems. Mid-latitude systems are important in determining the recurving trajectory but they may also influence the TC by advecting mid-level moisture towards the TC inner core. This additional supply of moisture as the system is approaching land may enhance deep convection in the inner core and result in increases of lightning probability even though the cyclones are weakening. We use a Lagrangian approach similar to the used by Rutherford and Montgomery (2012, Atmos. Chem. Phys., 12, 11355-11381, 2012), to study moisture fluxes between intensifying and weakening in recurving tropical cyclones.

Evaluation of Preduster in Cement Industry Based on Computational Fluid Dynamic

NASA Astrophysics Data System (ADS)

Septiani, E. L.; Widiyastuti, W.; Djafaar, A.; Ghozali, I.; Pribadi, H. M.

2017-10-01

Ash-laden hot air from clinker in cement industry is being used to reduce water contain in coal, however it may contain large amount of ash even though it was treated by a preduster. This study investigated preduster performance as a cyclone separator in the cement industry by Computational Fluid Dynamic method. In general, the best performance of cyclone is it have relatively high efficiency with the low pressure drop. The most accurate and simple turbulence model, Reynold Average Navier Stokes (RANS), standard k-ε, and combination with Lagrangian model as particles tracking model were used to solve the problem. The measurement in simulation result are flow pattern in the cyclone, pressure outlet and collection efficiency of preduster. The applied model well predicted by comparing with the most accurate empirical model and pressure outlet in experimental measurement.

Analysis of the Optimum Usage of Slag for the Compressive Strength of Concrete.

PubMed

Lee, Han-Seung; Wang, Xiao-Yong; Zhang, Li-Na; Koh, Kyung-Taek

2015-03-18

Ground granulated blast furnace slag is widely used as a mineral admixture to replace partial Portland cement in the concrete industry. As the amount of slag increases, the late-age compressive strength of concrete mixtures increases. However, after an optimum point, any further increase in slag does not improve the late-age compressive strength. This optimum replacement ratio of slag is a crucial factor for its efficient use in the concrete industry. This paper proposes a numerical procedure to analyze the optimum usage of slag for the compressive strength of concrete. This numerical procedure starts with a blended hydration model that simulates cement hydration, slag reaction, and interactions between cement hydration and slag reaction. The amount of calcium silicate hydrate (CSH) is calculated considering the contributions from cement hydration and slag reaction. Then, by using the CSH contents, the compressive strength of the slag-blended concrete is evaluated. Finally, based on the parameter analysis of the compressive strength development of concrete with different slag inclusions, the optimum usage of slag in concrete mixtures is determined to be approximately 40% of the total binder content. The proposed model is verified through experimental results of the compressive strength of slag-blended concrete with different water-to-binder ratios and different slag inclusions.

Analysis of the Optimum Usage of Slag for the Compressive Strength of Concrete

PubMed Central

Lee, Han-Seung; Wang, Xiao-Yong; Zhang, Li-Na; Koh, Kyung-Taek

2015-01-01

Ground granulated blast furnace slag is widely used as a mineral admixture to replace partial Portland cement in the concrete industry. As the amount of slag increases, the late-age compressive strength of concrete mixtures increases. However, after an optimum point, any further increase in slag does not improve the late-age compressive strength. This optimum replacement ratio of slag is a crucial factor for its efficient use in the concrete industry. This paper proposes a numerical procedure to analyze the optimum usage of slag for the compressive strength of concrete. This numerical procedure starts with a blended hydration model that simulates cement hydration, slag reaction, and interactions between cement hydration and slag reaction. The amount of calcium silicate hydrate (CSH) is calculated considering the contributions from cement hydration and slag reaction. Then, by using the CSH contents, the compressive strength of the slag-blended concrete is evaluated. Finally, based on the parameter analysis of the compressive strength development of concrete with different slag inclusions, the optimum usage of slag in concrete mixtures is determined to be approximately 40% of the total binder content. The proposed model is verified through experimental results of the compressive strength of slag-blended concrete with different water-to-binder ratios and different slag inclusions. PMID:28787998

Numerical Simulation of Slag Eye Formation and Slag Entrapment in a Bottom-Blown Argon-Stirred Ladle

NASA Astrophysics Data System (ADS)

Liu, Wei; Tang, Haiyan; Yang, Shufeng; Wang, Minghui; Li, Jingshe; Liu, Qing; Liu, Jianhui

2018-06-01

A transient mathematical model is developed for simulating the bubble-steel-slag-top gas four-phase flow in a bottom-blown argon-stirred ladle with a 70-ton capacity. The Lagrangian discrete phase model (DPM) is used for describing the moving behavior of bubbles in the steel and slag. To observe the formation process of slag eye, the volume of fluid (VOF) model is used to track the interfaces between three incompressible phases: metal/slag, metal/gas, and slag/gas. The complex multiphase turbulent flow induced by bubble-liquid interactions is solved by a large eddy simulation (LES) model. Slag eye area and slag droplet dispersion are investigated under different gas flow rates. The results show that the movement of bubbles, formation and collapse of slag eye, volatility of steel/slag interface and behavior of slag entrapment can be properly predicted in the current model. When the gas flow rate is 300 L/min, the circulation driven by the bubble plume will stir the entire ladle adequately and form a slag eye of the right size. At the same time, it will not cause strong erosion to the ladle wall, and the fluctuation of the interface is of adequate intensity, which will be helpful for improving the desulfurization efficiency; the slag entrapment behavior can also be decreased. Interestingly, with the motion of liquid steel circulation, the collision and coalescence of dispersed slag droplets occur during the floating process in the vicinity of the wall.

Changes in mineralogical and leaching properties of converter steel slag resulting from accelerated carbonation at low CO{sub 2} pressure

DOE Office of Scientific and Technical Information (OSTI.GOV)

Zomeren, Andre van; Laan, Sieger R. van der; Kobesen, Hans B.A.

2011-11-15

Highlights: > Accelerated carbonation studied to improve environmental properties of steel slag. > Carbonation found to occur predominantly at surface of the steel slag grains. > Combined geochemical modelling and mineral analysis revealed controlling processes. > Enhanced V-leaching with di-Ca silicate (C2S) dissolution identified as major source. > Identified mineral transformations provide guidance for further quality improvement. - Abstract: Steel slag can be applied as substitute for natural aggregates in construction applications. The material imposes a high pH (typically 12.5) and low redox potential (Eh), which may lead to environmental problems in specific application scenarios. The aim of this studymore » is to investigate the potential of accelerated steel slag carbonation, at relatively low pCO{sub 2} pressure (0.2 bar), to improve the environmental pH and the leaching properties of steel slag, with specific focus on the leaching of vanadium. Carbonation experiments are performed in laboratory columns with steel slag under water-saturated and -unsaturated conditions and temperatures between 5 and 90 {sup o}C. Two types of steel slag are tested; free lime containing (K3) slag and K1 slag with a very low free lime content. The fresh and carbonated slag samples are investigated using a combination of leaching experiments, geochemical modelling of leaching mechanisms and microscopic/mineralogical analysis, in order to identify the major processes that control the slag pH and resulting V leaching. The major changes in the amount of sequestered CO{sub 2} and the resulting pH reduction occurred within 24 h, the free lime containing slag (K3-slag) being more prone to carbonation than the slag with lower free lime content (K1-slag). While carbonation at these conditions was found to occur predominantly at the surface of the slag grains, the formation of cracks was observed in carbonated K3 slag, suggesting that free lime in the interior of slag grains had also reacted. The pH of the K3 slag (originally pH {+-} 12.5) was reduced by about 1.5 units, while the K1 slag showed a smaller decrease in pH from about 11.7 to 11.1. However, the pH reduction after carbonation of the K3 slag was observed to lead to an increased V-leaching. Vanadium leaching from the K1 slag resulted in levels above the limit values of the Dutch Soil Quality Decree, for both the untreated and carbonated slag. V-leaching from the carbonated K3 slag remained below these limit values at the relatively high pH that remained after carbonation. The V-bearing di-Ca silicate (C2S) phase has been identified as the major source of the V-leaching. It is shown that the dissolution of this mineral is limited in fresh steel slag, but strongly enhanced by carbonation, which causes the observed enhanced release of V from the K3 slag. The obtained insights in the mineral transformation reactions and their effect on pH and V-leaching provide guidance for further improvement of an accelerated carbonation technology.« less

A Parametric Study of Slag Skin Formation in Electroslag Remelting

NASA Astrophysics Data System (ADS)

Yanke, Jeff; Krane, Matthew John M.

In electroslag remelting (ESR), the slag generates heat, chemically refines the melting electrode material, and forms frozen skin on the mold. An axisymmetric model is used to simulate fluid flow, heat transfer, solidification, and electromagnetics and their interaction with slag skin formation in ESR. A volume of fluid (VOF) method is used to track the slag/metal interface, allowing simulation of slag freezing to the mold. Mold diameter and applied current are varied to determine how these parameters affect melt rate and formation of slag skin during ESR. Variations in the slag skin thickness within the slag cap are found to have a significant impact on melt rate and depth of metal sump. Changes in slag cap volume resulted in small changes in melt rate.

Changes in mineralogical and leaching properties of converter steel slag resulting from accelerated carbonation at low CO2 pressure.

PubMed

van Zomeren, André; van der Laan, Sieger R; Kobesen, Hans B A; Huijgen, Wouter J J; Comans, Rob N J

2011-11-01

Steel slag can be applied as substitute for natural aggregates in construction applications. The material imposes a high pH (typically 12.5) and low redox potential (Eh), which may lead to environmental problems in specific application scenarios. The aim of this study is to investigate the potential of accelerated steel slag carbonation, at relatively low pCO2 pressure (0.2 bar), to improve the environmental pH and the leaching properties of steel slag, with specific focus on the leaching of vanadium. Carbonation experiments are performed in laboratory columns with steel slag under water-saturated and -unsaturated conditions and temperatures between 5 and 90 °C. Two types of steel slag are tested; free lime containing (K3) slag and K1 slag with a very low free lime content. The fresh and carbonated slag samples are investigated using a combination of leaching experiments, geochemical modelling of leaching mechanisms and microscopic/mineralogical analysis, in order to identify the major processes that control the slag pH and resulting V leaching. The major changes in the amount of sequestered CO2 and the resulting pH reduction occurred within 24h, the free lime containing slag (K3-slag) being more prone to carbonation than the slag with lower free lime content (K1-slag). While carbonation at these conditions was found to occur predominantly at the surface of the slag grains, the formation of cracks was observed in carbonated K3 slag, suggesting that free lime in the interior of slag grains had also reacted. The pH of the K3 slag (originally pH±12.5) was reduced by about 1.5 units, while the K1 slag showed a smaller decrease in pH from about 11.7 to 11.1. However, the pH reduction after carbonation of the K3 slag was observed to lead to an increased V-leaching. Vanadium leaching from the K1 slag resulted in levels above the limit values of the Dutch Soil Quality Decree, for both the untreated and carbonated slag. V-leaching from the carbonated K3 slag remained below these limit values at the relatively high pH that remained after carbonation. The V-bearing di-Ca silicate (C2S) phase has been identified as the major source of the V-leaching. It is shown that the dissolution of this mineral is limited in fresh steel slag, but strongly enhanced by carbonation, which causes the observed enhanced release of V from the K3 slag. The obtained insights in the mineral transformation reactions and their effect on pH and V-leaching provide guidance for further improvement of an accelerated carbonation technology. Copyright © 2011 Elsevier Ltd. All rights reserved.

Size-dependent enrichment of waste slag aggregate fragments abraded from asphalt concrete.

PubMed

Takahashi, Fumitake; Shimaoka, Takayuki; Gardner, Kevin; Kida, Akiko

2011-10-30

Authors consider the environmental prospects of using melted waste slag as the aggregate for asphalt pavement. In particular, the enrichment of slag-derived fragments in fine abrasion dust particles originated from slag asphalt concrete and its size dependency were concerned. A series of surface abrasion tests for asphalt concrete specimens, containing only natural aggregates as reference or 30 wt% of substituted slag aggregates, were performed. Although two of three slag-asphalt concretes generated 1.5-3.0 times larger amount of abrasion dust than the reference asphalt concrete did, it could not be explained only by abrasion resistance of slag. The enrichment of slag-derived fragments in abrasion dust, estimated on the basis of the peak intensity of quartz and heavy metal concentrations, had size dependency for all slag-asphalt concretes. Slag-derived fragments were enriched in abrasion dust particles with diameters of 150-1000 μm. Enrichment factors were 1.4-2.1. In contrast, there was no enrichment in abrasion dust particles with diameter less than 75 μm. This suggests that prior airborne-size fragmentation of substituted slag aggregates does not need to be considered for tested slag aggregates when environmental risks of abrasion dust of slag-asphalt pavement are assessed. Copyright © 2011 Elsevier B.V. All rights reserved.

The opportunity of silicate product manufacturing with simultaneous pig iron reduction from slag technogenic formations

NASA Astrophysics Data System (ADS)

Sheshukov, O. Yu.; Lobanov, D. A.; Mikheenkov, M. A.; Nekrasov, I. V.; Egiazaryan, D. K.

2017-09-01

There are two main kinds of slag in modern steelmaking industry: the electric arc furnace slag (EAF slag) and ladle furnace slag (LF slag). The all known slag processing schemes provide the iron-containing component reduction while silicate component stays unprocessed. On the contrary, the silicate processing schemes doesn't provide the utilization of the iron-containing component. The present-day situation doesn't solve the problem of total slag utilization. The aim of this work is to investigate the opportunity of silicate product obtaining with simultaneous pig iron reduction from EAF and LF slags. The tests are conducted by the method of simplex-lattice design. The test samples are heated and melted under reductive conditions, slowly cooled and then analyzed by XRD methods. The experiment results prove the opportunity: the Portland clinker and pig iron can be simultaneously produced on the basis of these slags with a limestone addition.

Mineral precipitation and dissolution at two slag-disposal sites in northwestern Indiana, USA

USGS Publications Warehouse

Bayless, E.R.; Schulz, M.S.

2003-01-01

Slag is a ubiquitous byproduct of the iron- and steel-refining industries. In northwestern Indiana and northeastern Illinois, slag has been deposited over more than 52 km2 of land surface. Despite the widespread use of slag for fill and construction purposes, little is known about its chemical effects on the environment. Two slagdisposal sites were examined in northwestern Indiana where slag was deposited over the native glacial deposits. At a third site, where slag was not present, background conditions were defined. Samples were collected from cores and drill cuttings and described with scanning electron microscopy and electron microprobe analysis. Ground-water samples were collected and used to assess thermodynamic equilibria between authigenic minerals and existing conditions. Differences in the mineralogy at background and slag-affected sites were apparent. Calcite, dolomite, gypsum, iron oxides, and clay minerals were abundant in native sediments immediately beneath the slag. Mineral features indicated that these minerals precipitated rapidly from slag drainage and co-precipitated minor amounts of non-calcium metals and trace elements. Quartz fragments immediately beneath the slag showed extensive pitting that was not apparent in sediments from the background site, indicating chemical weathering by the hyperalkaline slag drainage. The environmental impacts of slag-related mineral precipitation include disruption of natural ground-water flow patterns and bed-sediment armoring in adjacent surface-water systems. Dissolution of native quartz by the hyperalkaline drainage may cause instability in structures situated over slag fill or in roadways comprised of slag aggregates.

Software and hardware complex for research and management of the separation process

NASA Astrophysics Data System (ADS)

Borisov, A. P.

2018-01-01

The article is devoted to the development of a program for studying the operation of an asynchronous electric drive using vector-algorithmic switching of windings, as well as the development of a hardware-software complex for controlling parameters and controlling the speed of rotation of an asynchronous electric drive for investigating the operation of a cyclone. To study the operation of an asynchronous electric drive, a method was used in which the average value of flux linkage is found and a method for vector-algorithmic calculation of the power and electromagnetic moment of an asynchronous electric drive feeding from a single-phase network is developed, with vector-algorithmic commutation, and software for calculating parameters. The software part of the complex allows to regulate the speed of rotation of the motor by vector-algorithmic switching of transistors or, using pulse-width modulation (PWM), set any engine speed. Also sensors are connected to the hardware-software complex at the inlet and outlet of the cyclone. The developed cyclone with an inserted complex allows to receive high efficiency of product separation at various entrance speeds. At an inlet air speed of 18 m / s, the cyclone’s maximum efficiency is achieved. For this, it is necessary to provide the rotational speed of an asynchronous electric drive with a frequency of 45 Hz.

Interannual variability of the Submonthly Wave Patterns over the Western North Pacific

NASA Astrophysics Data System (ADS)

Ko, K. C.

2017-12-01

This study examines the interannual variability of the 5-16 day wave patterns by separating them into active (A4mV) and inactive (I4mV) years on the basis of the 4-month (July-October) variance of a Japan-South China Sea (JSCS) circulation index from 1979 to 2013. The sea surface temperature for the A4mV years exhibited an ENSO pattern but a reversed anomaly pattern was observed in the I4mV years. Composite results indicate that tropical cyclone (TC) tracks are closely linked to the activity of the wave patterns. When the wave patterns were strong with a solid wave structure in the A4mV years, TCs would follow the propagation routes of the cyclonic anomalies of the wave patterns and separated into two types of tracks: straight-moving and recurving. However, in the I4mV years when the wave patterns were weak and poorly organized, the shapes of the cyclonic anomalies became irregular and sporadic. The weakening structure of the wave patterns in the I4mV years would induce the TCs to undergo more scattered routes near Taiwan and east coast of China. Therefore, Taiwan experienced more rainfall in the I4mV years.

Efficient Separation and Extraction of Vanadium and Chromium in High Chromium Vanadium Slag by Selective Two-Stage Roasting-Leaching

NASA Astrophysics Data System (ADS)

Wen, Jing; Jiang, Tao; Xu, Yingzhe; Liu, Jiayi; Xue, Xiangxin

2018-06-01

Vanadium and chromium are important rare metals, leading to a focus on high chromium vanadium slag (HCVS) as a potential raw material to extract vanadium and chromium in China. In this work, a novel method based on selective two-stage roasting-leaching was proposed to separate and extract vanadium and chromium efficiently in HCVS. XRD, FT-IR, and SEM were utilized to analyze the phase evolutions and microstructure during the whole process. Calcification roasting, which can calcify vanadium selectively using thermodynamics, was carried out in the first roasting stage to transfer vanadium into acid-soluble vanadate and leave chromium in the leaching residue as (Fe0.6Cr0.4)2O3 after H2SO4 leaching. When HCVS and CaO were mixed in the molar ratio CaO/V2O3 (n(CaO)/n(V2O3)) of 0.5 to 1.25, around 90 pct vanadium and less than 1 pct chromium were extracted in the first leaching liquid, thus achieving the separation of vanadium and chromium. In the second roasting stage, sodium salt, which combines with chromium easily, was added to the first leaching residue to extract chromium and 95.16 pct chromium was extracted under the optimal conditions. The total vanadium and chromium leaching rates were above 95 pct, achieving the efficient separation and extraction of vanadium and chromium. The established method provides a new technique to separate vanadium and chromium during roasting rather than in the liquid form, which is useful for the comprehensive application of HCVS.

Efficient Separation and Extraction of Vanadium and Chromium in High Chromium Vanadium Slag by Selective Two-Stage Roasting-Leaching

NASA Astrophysics Data System (ADS)

Wen, Jing; Jiang, Tao; Xu, Yingzhe; Liu, Jiayi; Xue, Xiangxin

2018-04-01

Vanadium and chromium are important rare metals, leading to a focus on high chromium vanadium slag (HCVS) as a potential raw material to extract vanadium and chromium in China. In this work, a novel method based on selective two-stage roasting-leaching was proposed to separate and extract vanadium and chromium efficiently in HCVS. XRD, FT-IR, and SEM were utilized to analyze the phase evolutions and microstructure during the whole process. Calcification roasting, which can calcify vanadium selectively using thermodynamics, was carried out in the first roasting stage to transfer vanadium into acid-soluble vanadate and leave chromium in the leaching residue as (Fe0.6Cr0.4)2O3 after H2SO4 leaching. When HCVS and CaO were mixed in the molar ratio CaO/V2O3 (n(CaO)/n(V2O3)) of 0.5 to 1.25, around 90 pct vanadium and less than 1 pct chromium were extracted in the first leaching liquid, thus achieving the separation of vanadium and chromium. In the second roasting stage, sodium salt, which combines with chromium easily, was added to the first leaching residue to extract chromium and 95.16 pct chromium was extracted under the optimal conditions. The total vanadium and chromium leaching rates were above 95 pct, achieving the efficient separation and extraction of vanadium and chromium. The established method provides a new technique to separate vanadium and chromium during roasting rather than in the liquid form, which is useful for the comprehensive application of HCVS.

Refractory Degradation by Slag Attack in Coal Gasification

DTIC Science & Technology

2009-02-01

REFRACTORY DEGRADATION BY SLAG ATTACK IN COAL GASIFICATION Jinichiro Nakano 1,2 , Sridhar Seetharaman 1,2 , James Bennett 3 , Kyei-Sing...and two synthetic slags (coal and petcoke). Pulverized slag samples were placed at specific microstructure locations on refractory substrates and...heated to 1500 ºC at log(Po2) = -9, using a high-speed heating chamber. Cross-sections of the slag /refractory interface indicated unique slag

Environmental characteristics and utilization potential of metallurgical slag: Chapter 19

USGS Publications Warehouse

Piatak, Nadine; De Vivo, Benedetto; Belkin, Harvey E.; Lima, Annamaria

2018-01-01

Slag, an abundant byproduct from the pyrometallurgical processing of ores, can be an environmental liability or a valuable resource. The most common environmental impact of slag is from the leaching of potentially toxic elements, acidity, or alkalinity that may impact nearby soils and surface water and groundwater. Factors that influence its environmental behavior include physical characteristics, such as grain size and porosity, chemical composition with some slag being enriched in certain elements, the mineralogy and partitioning of elements in more or less reactive phases, water-slag interactions, and site conditions. Many of these same factors also influence its resource potential. For example, crystalline ferrous slag is most commonly used as construction aggregate, whereas glassy (i.e., granulated) slag is used in cement. Also, the calcium minerals found in ferrous slag result in useful applications in water treatment. In contrast, the high trace-element content of some base-metal slags makes the slags economically attractive for extraction of residual elements. An evaluation tool is used to help categorize a particular slag as an environmental hazard or valuable byproduct. Results for one type of slag, legacy steelmaking slag from the Chicago area in the USA, suggest the material has potential to be used for treating phosphate-rich or acidic waters; however, the pH and trace-element content of resulting solutions may warrant further examination.

Fine coal cleaning via the micro-mag process

DOEpatents

Klima, Mark S.; Maronde, Carl P.; Killmeyer, Richard P.

1991-01-01

A method of cleaning particulate coal which is fed with a dense medium slurry as an inlet feed to a cyclone separator. The coal particle size distribution is in the range of from about 37 microns to about 600 microns. The dense medium comprises water and ferromagnetic particles that have a relative density in the range of from about 4.0 to about 7.0. The ferromagnetic particles of the dense medium have particle sizes of less than about 15 microns and at least a majority of the particle sizes are less than about 5 microns. In the cyclone, the particulate coal and dense-medium slurry is separated into a low gravity product stream and a high gravity produce stream wherein the differential in relative density between the two streams is not greater than about 0.2. The low gravity and high gravity streams are treated to recover the ferromagnetic particles therefrom.

An avenue of eddies: Quantifying the biophysical properties of mesoscale eddies in the Tasman Sea

NASA Astrophysics Data System (ADS)

Everett, J. D.; Baird, M. E.; Oke, P. R.; Suthers, I. M.

2012-08-01

The Tasman Sea is unique - characterised by a strong seasonal western boundary current that breaks down into a complicated field of mesoscale eddies almost immediately after separating from the coast. Through a 16-year analysis of Tasman Sea eddies, we identify a region along the southeast Australian coast which we name ‘Eddy Avenue’ where eddies have higher sea level anomalies, faster rotation and greater sea surface temperature and chlorophyll a anomalies. The density of cyclonic and anticyclonic eddies within Eddy Avenue is 23% and 16% higher respectively than the broader Tasman Sea. We find that Eddy Avenue cyclonic and anticyclonic eddies have more strongly differentiated biological properties than those of the broader Tasman Sea, as a result of larger anticyclonic eddies formed from Coral Sea water depressing chl. a concentrations, and for coastal cyclonic eddies due to the entrainment of nutrient-rich shelf waters. Cyclonic eddies within Eddy Avenue have almost double the chlorophyll a (0.35 mg m-3) of anticyclonic eddies (0.18 mg m-3). The average chlorophyll a concentration for cyclonic eddies is 16% higher in Eddy Avenue and 28% lower for anticyclonic eddies when compared to the Tasman Sea. With a strengthening East Australian Current, the propagation of these eddies will have significant implications for heat transport and the entrainment and connectivity of plankton and larval fish populations.

Atrazine sorption by biochar, tire chips, and steel slag as media for blind inlets: A kinetic and isotherm sorption approach

USDA-ARS?s Scientific Manuscript database

Surface inlets are installed in subsurface drainage systems to reduce ponding duration and surface runoff, but can contribute to water quality concerns by allowing water to directly enter buried drains. Blind inlets, consist of perforated pipes covered with gravel and are separated from an overlying...

Immobilization of Cr (VI) in stainless steel slag and Cd, As, and Pb in wastewater using blast furnace slag via a hydrothermal treatment

NASA Astrophysics Data System (ADS)

Tae, Soon-Jae; Morita, Kazuki

2017-05-01

The immobilization of hexavalent chromium in stainless steel slag using blast furnace slag as the immobilizing agent and by performing a hydrothermal treatment was investigated. The results showed that there was no immobilization in the absence of the blast furnace slag. On the other hand, the hexavalent chromium in stainless steel slag could be immobilized through the hydrothermal reaction when blast furnace slag was used at 250 °C for 24 h. A leaching test was performed to evaluate the degree of immobilization of hexavalent chromium in the products formed by the hydrothermal reaction. It was found that the degree of immobilization was very high. Based on the results obtained, the immobilization mechanism of hexavalent chromium in stainless steel slag, resulting from the hydrothermal treatment of blast furnace slag, could be elucidated. Finally, the immobilization of cadmium, lead, and arsenic using blast furnace slag as the immobilization agent was also studied while focusing on the effects of the hydrothermal treatment.

Skid resistance performance of asphalt wearing courses with electric arc furnace slag aggregates.

PubMed

Kehagia, Fotini

2009-05-01

Metallurgical slags are by-products of the iron and steel industry and are subdivided into blast furnace slag and steel slag according to the different steel-producing processes. In Greece, slags are mostly produced from steelmaking using the electric arc furnace process, and subsequently are either disposed in a random way or utilized by the cement industry. Steel slag has been recently used, worldwide, as hard aggregates in wearing courses in order to improve the skidding resistance of asphalt pavements. At the Highway Laboratory, Department of Civil Engineering of Aristotle University of Thessaloniki research has been carried out in the field of steel slags, and especially in electric arc furnace (EAF) slag, to evaluate their possible use in highway engineering. In this paper, the recent results of anti-skidding performance of steel slag aggregates in highway pavements are presented.

Interfacial Tension in the CaO-Al2O3-SiO2-(MgO) Liquid Slag-Solid Oxide Systems

NASA Astrophysics Data System (ADS)

Abdeyazdan, Hamed; Monaghan, Brian J.; Longbottom, Raymond J.; Rhamdhani, M. Akbar; Dogan, Neslihan; Chapman, Michael W.

2017-08-01

Interfacial phenomenon is critical in metal processing and refining. While it is known to be important, there are little data available for key oxide systems in the literature. In this study, the interfacial tension ( σ LS) of liquid slag on solid oxides (alumina, spinel, and calcium aluminate), for a range of slags in the CaO-Al2O3-SiO2-(MgO) system at 1773 K (1500 °C), has been evaluated. The results show that basic ladle-type slags exhibit lower σ LS with oxide phases examined compared to that of acid tundish-type slags. Also, within the slag types (acid and base), σ LS was observed to decrease with increasing slag basicity. A correlation between σ LS and slag structure was observed, i.e., σ LS was found to decrease linearly with increasing of slag optical basicity (Λ) and decrease logarithmically with decreasing of slag viscosity from acid to base slags. This indicated a higher σ LS as the ions in the slag become larger and more complex. Through a work of adhesion ( W) analysis, it was shown that basic ladle slags with lower σ LS result in a greater W, i.e., form a stronger bond with the solid oxide phases examined. This indicates that all other factors being equal, the efficiency of inclusion removal from steel of inclusions of similar phase to these solid oxides would be greater.

The solidification behavior of calcium oxide-aluminum oxide slags

NASA Astrophysics Data System (ADS)

Prapakorn, Kritsada

The binary CaO-Al2O3 based slag and the ternary CaO-Al2O3-MgO based slag are common slags covering and inclusions that are found in calcium treated Al-killed, continuously cast steels. However, the effect of cooling conditions and chemistry on the solidification behavior of these slags is not well characterized. To better understand this phenomena, the solidification behavior of these slags was studied by using double hot thermocouple technique. TTT and CCT diagrams of these slags were determined to quantify the solidification behavior in both dry and humid atmospheres. In this work, these slag samples were easily undercooled and the solidification behavior of these slags was found to be a strong function of cooling conditions. The crystallization tendency of these slags follows the trends suggested by the phase diagram. In CaO-Al2O3 based slags, The eutectic composition (50%CaO) give the lowest crystallization tendency due to the lowest liquidus temperature. In a eutectic CaO-Al2O3 slag sample, dissolved water in the sample increases crystallization tendency and enhances the growth. It was also found that the crystalline phase that formed during cooling in both the dry and humid conditions is the mixture between 3CaO.Al2O 3 and CaO.Al2O3 phases. In CaO-Al2O3-MgO based slags, the crystallization tendency increases with MgO content because the high MgO content leads to the high liquidus temperature. The effect of dissolved of water on the crystallization of CaO-Al2O3-MgO based slags is not as prominent as in the eutectic CaO-Al2O3 slag. Thus, the addition of MgO to CaO-Al2O3 slags was seen to minimize or eliminate the effect of humidity on the solidification of CaO-Al2O3 based slags. In this work, Uhlmann's method was used to estimate the solid-liquid interfacial energy of CaO-Al2O3 based slag for the temperature between 1100--1250°C. The result is between 0.25--0.4 Joules/m 2.

Recycling of metal bearing electronic scrap in a plasma furnace

NASA Astrophysics Data System (ADS)

Jarosz, Piotr; Małecki, Stanisław; Gargul, Krzysztof

2011-12-01

The recycling of electronic waste and the recovery of valuable components are large problems in the modern world economy. This paper presents the effects of melting sorted electronic scrap in a plasma furnace. Printed circuit boards, cables, and windings were processed separately. The characteristics of the obtained products (i.e., alloy metal, slag, dust, and gases) are presented. A method of their further processing in order to obtain commercial products is proposed. Because of the chemical composition and physical properties, the waste slag is environmentally inert and can be used for the production of abrasives. Process dusts containing large amounts of carbon and its compounds have a high calorific value. That makes it possible to use them for energy generation. The gas has a high calorific value, and its afterburning combined with energy recovery is necessary.

Corrosion Behavior of Carbon Steel in Concrete Material Composed of Tin Slag Waste in Aqueous Chloride Solution

NASA Astrophysics Data System (ADS)

Rustandi, Andi; Cahyadi, Agung; Taruli Siallagan, Sonia; Wafa' Nawawi, Fuad; Pratesa, Yudha

2018-01-01

Tin slag is a byproduct of tin ore smelting process which is rarely utilized. The main purpose of this work is to investigate the use of tin slag for concrete cement material application compared to the industrial Ordinary Portland Cement (OPC). Tin slag composition was characterized by XRD and XRF analysis. The characterization results showed the similar chemical composition of tin slag and OPC. It also revealed the semi crystalline structure of tin slag sample. Several electrochemical tests were performed to evaluate corrosion behavior of tin slag, OPC and various mixed composition of both materials and the addition of CaO. The corrosion behavior of OPC and tin slag were evaluated by using Cyclic Polarization, Electrochemical Impedance Spectroscopy (EIS) and Electrochemical Frequency Modulation (EFM) methods. Aqueous sodium chloride (NaCl) solution with 3.5% w.t concentration which similar to seawater was used as the electrolyte in this work. The steel specimen used as the reinforce bar (rebar) material of the concrete was carbon steel AISI 1045. The rebar was embedded in the concrete cement which composed of OPC and the various composition of tin slag including slag without addition of CaO and slag mixed with addition of 50 % CaO. The electrochemical tests results revealed that tin slag affected its corrosion behavior which becoming more active and increasing the corrosion rate as well as decreasing the electrochemical impedance.

Dripping and evolution behavior of primary slag bearing TiO2 through the coke packed bed in a blast-furnace hearth

NASA Astrophysics Data System (ADS)

Liu, Yan-xiang; Zhang, Jian-liang; Wang, Zhi-yu; Jiao, Ke-xin; Zhang, Guo-hua; Chou, Kuo-chih

2017-02-01

To investigate the flow of primary slag bearing TiO2 in the cohesive zone of blast furnaces, experiments were carried out based on the laboratory-scale packed bed systems. It is concluded that the initial temperature of slag dripping increases with decreasing FeO content and increasing TiO2 content. The slag holdup decreases when the FeO content is in the range of 5wt%-10wt%, whereas it increases when the FeO content exceeds 10wt%. Meanwhile, the slag holdup decreases when the TiO2 content increases from 5wt% to 10wt% but increases when the TiO2 content exceeds 10wt%. Moreover, slag/coke interface analysis shows that the reaction between FeO and TiO2 occurs between the slag and the coke. The slag/coke interface is divided into three layers: slag layer, iron-rich layer, and coke layer. TiO2 in the slag is reduced by carbon, and the generated Ti diffuses into iron.

Study on the Effect of Straw Fiber on the Performance of Volcanic Slag Concrete

NASA Astrophysics Data System (ADS)

Xiao, Li-guang; Liu, Xi-xu

2018-03-01

In this paper, the effects of straw fiber on the working performance, mechanical properties and frost resistance of volcanic slag lightweight aggregate concrete were studied. The experimental results show that the straw fiber is subjected to surface carbonization treatment and mixed into the volcanic slag light aggregate concrete. The flexural strength and fracture pressure ratio of volcanic slag lightweight aggregate concrete are improved obviously Improved volcanic slag lightweight aggregate concrete brittleness improves toughness. Carbonized straw fiber greatly improves the frost resistance of volcanic slag lightweight aggregate concrete. So that the volcanic slag light aggregate concrete freeze-thaw cycle can reach 300 times.

Effect of Slag-Steel Reaction on the Initial Solidification of Molten Steel during Continuous Casting

NASA Astrophysics Data System (ADS)

Wang, Wanlin; Lou, Zhican; Zhang, Haihui

2018-03-01

With the mold simulator technique, the effect of slag-steel reaction on the initial shell solidification as well as the heat transfer and lubrication behavior of the infiltrated mold/shell slag film was studied in this article. The results showed that the Al2O3 content, the CaO/SiO2 ratio, and the viscosity of mold flux were increased with the progress of the slag-steel reaction during casting. The slag-steel reaction has two major effects on the initial shell solidification: one is increasing the mold heat flux and shell thickness by the decrease of slag film thickness. The other is the reduction of mold heat flux by the increase of crystal fraction in slag film. Mold flux with a lower basicity, viscosity, and crystallization temperature would result in a larger liquid slag consumption and the uneven infiltration of slag into the mold and shell gap that eventually leads to the irregular solidification of initial shell with a poor surface quality, such as slag entrapment and depressions as well as glaciation marks. Conversely, mold flux with a higher viscosity, basicity, and crystallization temperature would result in a smaller liquid slag consumption, which would cause the poor mold lubrication, the longitudinal shell surface defects, and drag marks.

Corrosion Behavior of Ceramic Cup of Blast Furnace Hearth by Liquid Iron and Slag

NASA Astrophysics Data System (ADS)

Li, Yanglong; Cheng, Shusen; Wang, Zhifeng

2016-10-01

Three kinds of sample bricks of ceramic cups for blast furnace hearth were studied by dynamic corrosion tests based on different corrosion systems, i.e., liquid iron system, liquid slag system and liquid iron-slag system. Considering the influence of temperature and sample rotational speed, the corrosion profiles and mass loss of the samples were analyzed. In addition, the microstructure of the corroded samples was observed by optical microscope (OM) and scanning electron microscope (SEM). It was found that the corrosion profiles could be divided into iron corrosion region, slag corrosion region and iron-slag corrosion region via corrosion degree after iron-slag corrosion experiment. The most serious corrosion occurred in iron-slag corrosion region. This is due to Marangoni effect, which promotes a slag film formed between liquid iron and ceramic cup and results in local corrosion. The corrosion of the samples deepened with increasing temperature of liquid iron and slag from 1,623 K to 1,823 K. The variation of slag composition had greater influence on the erosion degree than that of rotational speed in this experiment. Taking these results into account the ceramic cup composition should be close to slag composition to decrease the chemical reaction. A microporous and strong material should be applied for ceramic cup.

Effect of Slag-Steel Reaction on the Initial Solidification of Molten Steel during Continuous Casting

NASA Astrophysics Data System (ADS)

Wang, Wanlin; Lou, Zhican; Zhang, Haihui

2018-06-01

With the mold simulator technique, the effect of slag-steel reaction on the initial shell solidification as well as the heat transfer and lubrication behavior of the infiltrated mold/shell slag film was studied in this article. The results showed that the Al2O3 content, the CaO/SiO2 ratio, and the viscosity of mold flux were increased with the progress of the slag-steel reaction during casting. The slag-steel reaction has two major effects on the initial shell solidification: one is increasing the mold heat flux and shell thickness by the decrease of slag film thickness. The other is the reduction of mold heat flux by the increase of crystal fraction in slag film. Mold flux with a lower basicity, viscosity, and crystallization temperature would result in a larger liquid slag consumption and the uneven infiltration of slag into the mold and shell gap that eventually leads to the irregular solidification of initial shell with a poor surface quality, such as slag entrapment and depressions as well as glaciation marks. Conversely, mold flux with a higher viscosity, basicity, and crystallization temperature would result in a smaller liquid slag consumption, which would cause the poor mold lubrication, the longitudinal shell surface defects, and drag marks.

The characteristics of steel slag and the effect of its application as a soil additive on the removal of nitrate from aqueous solution.

PubMed

Liyun, Yang; Ping, Xu; Maomao, Yang; Hao, Bai

2017-02-01

This study examined the characteristics of nitrate removal from aqueous solution by steel slag and the feasibility of using steel slag as a soil additive to remove nitrate. Steel slag adsorbents were characterized by X-ray fluorescence (XRF), X-ray diffraction (XRD), scanning electron microscopy (SEM) and infrared spectrum (IR spectrum). Adsorption isotherms and kinetics were also analysed. Various parameters were measured in a series of batch experiments, including the sorbent dose, grain size of steel slag, reaction time, initial concentration of nitrate nitrogen, relationship between Al, Fe and Si ions leached from the steel slag and residual nitrate in the aqueous solution. The nitrate adsorbing capacity increased with increasing amounts of steel slag. In addition, decreasing the grain diameter of steel slag also enhanced the adsorption efficiency. Nitrate removal from the aqueous solution was primarily related to Al, Fe, Si and Mn leached from the steel slag. The experimental data conformed to second-order kinetics and the Freundlich isothermal adsorption equation, indicating that the adsorption of nitrate by steel slag is chemisorption under the action of monolayer adsorption. Finally, it was determined that using steel slag as a soil additive to remove nitrate is a feasible strategy.

Explosive cyclones in CMIP5 climate models

NASA Astrophysics Data System (ADS)

Seiler, C.; Zwiers, F. W.

2014-12-01

Explosive cyclones are rapidly intensifying low pressure systems with severe wind speeds and precipitation, affecting livelihoods and infrastructure primarily in coastal and marine environments. A better understanding of the potential impacts of climate change on these so called meteorological bombs is therefore of great societal relevance. This study evaluates how well CMIP5 climate models reproduce explosive cyclones in the extratropics of the northern hemisphere, and how these bombs respond to global warming. For this purpose an objective-feature tracking algorithm was used to identify and track extratropical cyclones from 25 CMIP5 models and 3 reanalysis products for the periods 1980 to 2005 and 2070 to 2099. Cyclones were identified as the maxima of T42 vorticity of 6h wind speed at 850 hPa. Explosive and non-explosive cyclones were separated based on the corresponding deepening rates of mean sea level pressure. Most models accurately reproduced the spatial distribution of bombs when compared to results from reanalysis data (R2 = 0.84, p-value = 0.00), with high frequencies along the Kuroshio Current and the Gulf Stream, as well as the exit regions of the polar jet streaks. Most models however significantly underestimated bomb frequencies by a third on average, and by 74% in the most extreme case. This negative frequency bias coincided with significant underestimations of either meridional sea surface temperature (SST) gradients, or wind speeds of the polar jet streaks. Bomb frequency biases were significantly correlated with the number vertical model levels (R2= 0.36, p-value = 0.001), suggesting that the vertical atmospheric model resolution is crucial for simulating bomb frequencies accurately. The impacts of climate change on the location, frequency, and intensity of explosive cyclones were then explored for the Representative Concentration Pathway 8.5. Projections were related to model bias, resolution, projected changes of SST gradients, and wind speeds of the polar jet stream.

Birth of a Loop Current Eddy

NASA Image and Video Library

2010-05-24

The northern portion of the Gulf of Mexico Loop Current, shown in red, appears about to detach a large ring of current, creating a separate eddy. An eddy is a large, warm, clockwise-spinning vortex of water -- the ocean version of a cyclone.

Earth Observations taken by the Expedition 27 Crew

NASA Image and Video Library

2011-03-20

ISS027-E-006501 (20 March 2011) --- A low pressure system in the eastern North Pacific Ocean is featured in this image photographed by an Expedition 27 crew member in the Cupola of the International Space Station. This vigorous low pressure system has started to occlude?a process associated with separation of warm air from the cyclone?s center at the Earth?s surface. This view shows the arc of strong convection beyond the center of the low pressure, formed as the low occludes when the cold front overtakes the warm front. This occurs around more mature low pressure areas, later in the process of the system?s life-cycle.

Diagnosing Warm Frontal Cloud Formation in a GCM: A Novel Approach Using Conditional Subsetting

NASA Technical Reports Server (NTRS)

Booth, James F.; Naud, Catherine M.; DelGenio, Anthony D.

2013-01-01

This study analyzes characteristics of clouds and vertical motion across extratropical cyclone warm fronts in the NASA Goddard Institute for Space Studies general circulation model. The validity of the modeled clouds is assessed using a combination of satellite observations from CloudSat, Cloud-Aerosol Lidar and Infrared Pathfinder Satellite Observations (CALIPSO), Advanced Microwave Scanning Radiometer for Earth Observing System (AMSR-E), and the NASA Modern-Era Retrospective Analysis for Research and Applications (MERRA) reanalysis. The analysis focuses on developing cyclones, to test the model's ability to generate their initial structure. To begin, the extratropical cyclones and their warm fronts are objectively identified and cyclone-local fields are mapped into a vertical transect centered on the surface warm front. To further isolate specific physics, the cyclones are separated using conditional subsetting based on additional cyclone-local variables, and the differences between the subset means are analyzed. Conditional subsets are created based on 1) the transect clouds and 2) vertical motion; 3) the strength of the temperature gradient along the warm front, as well as the storm-local 4) wind speed and 5) precipitable water (PW). The analysis shows that the model does not generate enough frontal cloud, especially at low altitude. The subsetting results reveal that, compared to the observations, the model exhibits a decoupling between cloud formation at high and low altitudes across warm fronts and a weak sensitivity to moisture. These issues are caused in part by the parameterized convection and assumptions in the stratiform cloud scheme that are valid in the subtropics. On the other hand, the model generates proper covariability of low-altitude vertical motion and cloud at the warm front and a joint dependence of cloudiness on wind and PW.

Characteristics and environmental aspects of slag: a review

USGS Publications Warehouse

Piatak, Nadine M.; Parsons, Michael B.; Seal, Robert R.

2015-01-01

The composition of ferrous slag is dominated by Ca and Si. Steel slag may contain significant Fe, whereas Mg and Al may be significant in Fe slag. Calcium-rich olivine-group silicates, melilite-group silicates that contain Al or Mg, Ca-rich glass, and oxides are the most commonly reported major phases in ferrous slag. Calcite and trace amounts of a variety of sulfides, intermetallic compounds, and pure metals are typically also present. The composition of non-ferrous slag, most commonly from base-metal production, is dominated by Fe and Si with significant but lesser amounts of Al and Ca. Silicates in the olivine, pyroxene, and melilite groups, as well as glass, spinels, and SiO2 (i.e., quartz and other polymorphs) are commonly found in non-ferrous slag. Sulfides and intermetallic compounds are less abundant than the silicates and oxides. The concentrations of some elements exceed generic USEPA soil screening levels for human contact based on multiple exposure pathways; these elements include Al, Cr, Cu, Fe, Mn, Pb, and Zn based on bulk chemical composition. Each slag type usually contains a specific suite of elements that may be of environmental concern. In general, non-ferrous slag may have a higher potential to negatively impact the environment compared to ferrous slag, and is thus a less attractive material for reuse, based on trace element chemistry, principally for base metals. However, the amount of elements released into the environment is not always consistent with bulk chemical composition. Many types of leaching tests have been used to help predict slag’s long-term environmental behavior. Overall, ferrous slags produce an alkaline leachate due to the dissolution of Ca oxides and silicates derived from compounds originally added as fluxing agents, such as lime. Ferrous slag leachate is commonly less metal-rich than leachate from non-ferrous slag generated during base metal extraction; the latter leachate may even be acidic due to the oxidation of sulfides. Because of its characteristics, ferrous slag is commonly used for construction and environmental applications, whereas both non-ferrous and ferrous slag may be reprocessed for secondary metal recovery. Both types of slag have been a source of some environmental contamination. Research into the environmental aspects of slag will continue to be an important topic whether the goal is its reuse, recycling, or remediation.

Effects of Temperature, Oxygen Partial Pressure, and Materials Selection on Slag Infiltration into Porous Refractories for Entrained-Flow Gasifiers

NASA Astrophysics Data System (ADS)

Kaneko, Tetsuya Kenneth

The penetration rate of molten mineral contents (slag) from spent carbonaceous feedstock into porous ceramic-oxide refractory linings is a critical parameter in determining the lifecycle of integrated gasification combined cycle energy production plants. Refractory linings that withstand longer operation without interruption are desirable because they can mitigate consumable and maintenance costs. Although refractory degradation has been extensively studied for many other high-temperature industrial processes, this work focuses on the mechanisms that are unique to entrained-flow gasification systems. The use of unique feedstock mixtures, temperatures from 1450 °C to 1600 °C, and oxygen partial pressures from 10-7 atm to 10-9 atm pose engineering challenges in designing an optimal refractory material. Experimentation, characterization, and modeling show that gasifier slag infiltration into porous refractory is determined by interactions between the slag and the refractory that either form a physical barrier that impedes fluid flow or induce an increased fluid viscosity that decelerates the velocity of the fluid body. The viscosity of the slag is modified by the thermal profile of the refractory along the penetration direction as well as reactions between the slag and refractory that alter the chemistry, and thereby the thermo-physical properties of the fluid. Infiltration experiments reveal that the temperature gradient inherently present along the refractory lining limits penetration. A refractory in near-isothermal conditions demonstrates deeper slag penetration as compared to one that experiences a steeper thermal profile. The decrease in the local temperatures of the slag as it travels deeper into the refractory increases the viscosity of the fluid, which in turn slows the infiltration velocity of fluid body into the pores of the refractory microstructure. With feedstock mixtures that exhibit high iron-oxide concentrations, a transition-metal-oxide, the oxygen partial pressure of the operating atmosphere regulates the penetration of slag into refractory. The viscosity of the slag, which dictates its penetration rate, is influenced by the oxidation state of the Fe cation. Slag penetrations are shallower in oxidizing conditions than they are in reducing conditions because the iron-oxide from the slag solutions into the corundum-structured refractory and the slag is depleted of iron-oxide, increasing the viscosity of slags. Equally, the chemistries of both the refractory and slag materials dictate the course of penetration. Cr2O3-Al2O3 refractory limits mixed feedstock slag penetration through formation of a chromium spinel layer that functions as a physical obstacle against fluid flow. Al2O 3-SiO2 refractory limits eastern coal feedstock slag penetration as a result of refractory dissolution of SiO2, which increases the viscosity of slags. A physical model, which considers unidirectional fluid flow of slag through each pore of the porous microstructure of the refractory, sufficiently approximates the penetration depth of the slag into the refractory. Agreement between experiments and the physical model demonstrates that the slag is driven into the refractory by capillary pressure. Since the viscosity of the slag continuously changes as the slag travels through the inherent temperature gradient of the refractory lining, the model incorporates dynamic viscosities that are dependent on both temperature and composition to project depths that are unique to the experimental parameters. The significantly different length scales of the radial and penetration directions of the pores allows for the application of a lubrication approximation onto the momentum equation. This process produces an analytical solution that effectively envelopes the variable viscosity into a single term.

Study of the Mechanism of Liquid Slag Infiltration for Lubrication in Slab Continuous Casting

NASA Astrophysics Data System (ADS)

Zhang, Shaoda; Wang, Qiangqiang; He, Shengping; Wang, Qian

2018-04-01

Consistent and uniform lubrication of the solidifying shell, especially in the meniscus, is crucial for the smooth continuous casting operation and production of strands free of surface defects. Thus, the current study established a coupled model to study the inflow behavior of liquid slag to the mold-strand channel, taking the solidification of steel and slag and the periodic oscillation of mold into account. The difficulties and solutions for the simulation were described in detail. The predicted profiles of the slag rim and initial shell were in good agreement with the reports. The main results indicated that liquid slag could be squeezed out and back into the slag pool in a negative strip period while a large amount of liquid slag could infiltrate into the mold-strand channel. Thus, the amount of slag consumed in the negative strip period was relatively small compared with that in the positive strip period. The predicted variation of slag consumption during mold oscillation was periodic, and the average value was 0.274 kg/m2, which agreed well with the slag consumption in industrial practice. The current model can predict and optimize the oscillation parameters aiming at stable lubrication conditions.

Experimental investigation of basic oxygen furnace slag used as aggregate in asphalt mixture.

PubMed

Xue, Yongjie; Wu, Shaopeng; Hou, Haobo; Zha, Jin

2006-11-16

Chinese researchers have commenced a great deal of researches on the development of application fields of basic oxygen steel making furnace slag (BOF slag) for many years. Lots of new applications and properties have been found, but few of them in asphalt mixture of road construction engineering. This paper discussed the feasibility of BOF steel slag used as aggregate in asphalt pavement by two points of view including BOF steel slag's physical and micro-properties as well as steel slag asphalt materials and pavement performances. For the former part, this paper mainly concerned the mechanochemistry and physical changes of the steel slag and studied it by performing XRD, SEM, TG and mercury porosimeter analysis and testing method. In the second part, this paper intended to use BOF steel slag as raw material, and design steel slag SMA mixture. By using traditional rutting test, soak wheel track and modified Lottman test, the high temperature stability and water resistance ability were tested. Single axes compression test and indirect tensile test were performed to evaluate the low temperature crack resistance performance and fatigue characteristic. Simultaneously, by observing steel slag SMA pavement which was paved successfully. A follow-up study to evaluate the performance of the experimental pavement confirmed that the experimental pavement was comparable with conventional asphalt pavement, even superior to the later in some aspects. All of above test results and analysis had only one main purpose that this paper validated the opinion that using BOF slag in asphalt concrete is feasible. So this paper suggested that treated and tested steel slag should be used in a more extensive range, especially in asphalt mixture paving projects in such an abundant steel slag resource region.

Bacterial community structure and diversity responses to the direct revegetation of an artisanal zinc smelting slag after 5 years.

PubMed

Luo, Youfa; Wu, Yonggui; Wang, Hu; Xing, Rongrong; Zheng, Zhilin; Qiu, Jing; Yang, Lian

2018-05-01

This comparative field study examined the responses of bacterial community structure and diversity to the revegetation of zinc (Zn) smelting waste slag with eight plant species after 5 years. The microbial community structure of waste slag with and without vegetation was evaluated using high-throughput sequencing. The physiochemical properties of Zn smelting slag after revegetation with eight plant rhizospheres for 5 years were improved compared to those of bulk slag. Revegetation significantly increased the microbial community diversity in plant rhizospheres, and at the phylum level, Proteobacteria, Acidobacteria, and Bacteroidetes were notably more abundant in rhizosphere slags than those in bulk waste slag. Additionally, revegetation increased the relative abundance of plant growth-promoting rhizobacteria such as Flavobacterium, Streptomyces, and Arthrobacter as well as symbiotic N 2 fixers such as Bradyrhizobium. Three dominant native plant species (Arundo donax, Broussonetia papyrifera, and Robinia pseudoacacia) greatly increased the quality of the rhizosphere slags. Canonical correspondence analysis showed that the differences in bacterial community structure between the bulk and rhizosphere slags were explained by slag properties, i.e., pH, available copper (Cu) and lead (Pb), moisture, available nitrogen (N), phosphorus (P), and potassium (K), and organic matter (OM); however, available Zn and cadmium (Cd) contents were the slag parameters that best explained the differences between the rhizosphere communities of the eight plant species. The results suggested that revegetation plays an important role in enhancing bacterial community abundance and diversity in rhizosphere slags and that revegetation may also regulate microbiological properties and diversity mainly through changes in heavy metal bioavailability and physiochemical slag characteristics.

Hydroclimatology of Extreme Precipitation and Floods Originating from the North Atlantic Ocean

NASA Astrophysics Data System (ADS)

Nakamura, Jennifer

This study explores seasonal patterns and structures of moisture transport pathways from the North Atlantic Ocean and the Gulf of Mexico that lead to extreme large-scale precipitation and floods over land. Storm tracks, such as the tropical cyclone tracks in the Northern Atlantic Ocean, are an example of moisture transport pathways. In the first part, North Atlantic cyclone tracks are clustered by the moments to identify common traits in genesis locations, track shapes, intensities, life spans, landfalls, seasonal patterns, and trends. The clustering results of part one show the dynamical behavior differences of tropical cyclones born in different parts of the basin. Drawing on these conclusions, in the second part, statistical track segment model is developed for simulation of tracks to improve reliability of tropical cyclone risk probabilities. Moisture transport pathways from the North Atlantic Ocean are also explored though the specific regional flood dynamics of the U.S. Midwest and the United Kingdom in part three of the dissertation. Part I. Classifying North Atlantic Tropical Cyclones Tracks by Mass Moments. A new method for classifying tropical cyclones or similar features is introduced. The cyclone track is considered as an open spatial curve, with the wind speed or power information along the curve considered as a mass attribute. The first and second moments of the resulting object are computed and then used to classify the historical tracks using standard clustering algorithms. Mass moments allow the whole track shape, length and location to be incorporated into the clustering methodology. Tropical cyclones in the North Atlantic basin are clustered with K-means by mass moments producing an optimum of six clusters with differing genesis locations, track shapes, intensities, life spans, landfalls, seasonality, and trends. Even variables that are not directly clustered show distinct separation between clusters. A trend analysis confirms recent conclusions of increasing tropical cyclones in the basin over the past two decades. However, the trends vary across clusters. Part II: Tropical cyclone Intensity and Track Simulator (HITS) with Atlantic Ocean Applications for Risk Assessment. A nonparametric stochastic model is developed and tested for the simulation of tropical cyclone tracks. Tropical cyclone tracks demonstrate continuity and memory over many time and space steps. Clusters of tracks can be coherent, and the separation between clusters may be marked by geographical locations where groups of tracks diverge due to the physics of the underlying process. Consequently, their evolution may be non-Markovian. Markovian simulation models, as often used, may produce tracks that potentially diverge or lose memory quicker than nature. This is addressed here through a model that simulates tracks by randomly sampling track segments of varying length, selected from historical tracks. For performance evaluation, a spatial grid is imposed on the domain of interest. For each grid box, long-term tropical cyclone risk is assessed through the annual probability distributions of the number of storm hours, landfalls, winds, and other statistics. Total storm length is determined at birth by local distribution, and movement to other tropical cyclone segments by distance to neighbor tracks, comparative vector, and age of track. An assessment of the performance for tropical cyclone track simulation and potential directions for the improvement and use of such model are discussed. Part III: Dynamical Structure of Extreme Floods in the U.S. Midwest and the United Kingdom. Twenty extreme spring floods that occurred in the Ohio Basin between 1901 and 2008, identified from daily river discharge data, are investigated and compared to the April 2011 Ohio River flood event. Composites of synoptic fields for the flood events show that all these floods are associated with a similar pattern of sustained advection of low-level moisture and warm air from the tropical Atlantic Ocean and the Gulf of Mexico. The typical flow conditions are governed by an anomalous semi-stationary ridge situated east of the US East Coast, which steers the moisture and converges it into the Ohio Valley. Significantly, the moisture path common to all the 20 cases studied here as well as the case of April 2011 is distinctly different from the normal path of Atlantic moisture during spring, which occurs further west. It is shown further that the Ohio basin moisture convergence responsible for the floods is caused primarily by the atmospheric circulation anomaly advecting the climatological mean moisture field. Transport and related convergence due to the covariance between moisture anomalies and circulation anomalies are of secondary but non-negligible importance. The importance of atmospheric circulation anomalies to floods is confirmed by conducting a similar analysis for a series of winter floods on the River Eden in northwest England.

METHOD OF RECOVERING THORIUM

DOEpatents

Fisher, R.W.

1957-12-10

A method is described for recovering thorium from impurities found in a slag containing thorium and said impurities, comprising leaching a composition containing thorium with water, removing the water solution, treating the residue with hydrochloric acid, separating the solution from the insoluble residue, adjusting its acidity to 1 to 3 normal, adding oxalic acid, and thereafter separating the precipitated thorium oxalate digesting the residue from the hydrochloric acid treatment with a strong solution of sodium hydroxide at an elevated temperature, removing said solution and treating the insoluble residue with hydrochloric acid, separating the solution from the insoluble residue, adjusting the acidity of this solution to 1 to 3 normal, adding nitric acid to oxidize the iron present, adding oxalic acid and thereafter separating the thorium oxalate thus precipitated.

Inlet Diameter and Flow Volume Effects on Separation and Energy Efficiency of Hydrocyclones

NASA Astrophysics Data System (ADS)

Erikli, Ş.; Olcay, A. B.

2015-08-01

This study investigates hydrocyclone performance of an oil injected screw compressor. Especially, the oil separation efficiency of a screw compressor plays a significant role for air quality and non-stop working hour of compressors has become an important issue when the efficiency in energy is considered. In this study, two separation efficiency parameters were selected to be hydrocyclone inlet diameter and flow volume height between oil reservoir surface and top of the hydrocyclone. Nine different cases were studied in which cyclone inlet diameter and flow volume height between oil reservoir surface and top were investigated in regards to separation and energy performance aspects and the effect of the parameters on the general performance appears to be causing powerful influence. Flow inside the hydrocyclone geometry was modelled by Reynolds Stress Model (RSM) and hydro particles were tracked by Discrete Phase Model (DPM). Besides, particle break up was modelled by the Taylor Analogy Breakup (TAB) model. The reversed vortex generation was observed at different planes. The upper limit of the inlet diameter of the cyclone yields the centrifugal force on particles to decrease while the flow becomes slower; and the larger diameter implies slower flow. On the contrary, the lower limit is increment in speed causes breakup problems that the particle diameters become smaller; consequently, it is harder to separate them from gas.

Reactions in the Tuyere Zone of Ironmaking Blast Furnace

NASA Astrophysics Data System (ADS)

Ma, Xiaodong; Zhu, Jinming; Xu, Haifa; Wang, Geoff; Lee, Hae-Geon; Zhao, Baojun

2018-02-01

A series of slags can be formed in the lower part of the ironmaking blast furnace that play important roles in smooth furnace operation, and in determining iron quality and productivity. The final slag tapped from the BF has been investigated extensively as it can be collected directly. Unfortunately, difficulties in accessing the interiors of the blast furnace limit the full understanding of other slags such as primary and bosh slags. In this study, different types of samples directly obtained from the tuyere zone of the blast furnace have been systematically analyzed and characterized using scanning electron microscopy (SEM), electron probe X-ray microanalysis (EPMA), and X-ray fluorescence (XRF), with focus on the characteristics of slags formed in the tuyere level. The samples were identified into three groups according to their morphological, mineralogical, and chemical properties: (1) tuyere slags originating from the reactions between ash and dripping slags; (2) bosh slags in the CaO-SiO2-Al2O3-MgO-FeO system, with a CaO/SiO2 weight ratio of around 1.50, and Al2O3 and MgO concentrations close to those of final slags; and (3) coke ash that did not react with bosh slags. These findings will provide useful information on the evaluation of slags inside the blast furnace and the reactions in the tuyere zone.

A discussion on improving hydration activity of steel slag by altering its mineral compositions.

PubMed

Wang, Qiang; Yan, Peiyu; Feng, Jianwen

2011-02-28

This study aims to investigate the ways to improve the cementitious properties of steel slag. The results show that the cementitious phase of steel slag is composed of silicate and aluminate, but the large particles of these phases make a very small contribution to the cementitious properties of steel slag. RO phase (CaO-FeO-MnO-MgO solid solution), Fe(3)O(4), C(2)F and f-CaO make no contribution to the cementitious properties of steel slag. A new kind of steel slag with more cementitious phase and less RO phase can be obtained by removing some large particles. This new steel slag possesses better cementitious properties than the original steel slag. The large particles can be used as fine aggregates for concrete. Adding regulating agent high in CaO and SiO(2) during manufacturing process of steel slag to increase the cementitious phase to inert phase ratio is another way to improve its cementitious properties. The regulating agent should be selected to adapt to the specific steel slag and the alkalinity should be increased as high as possible on the premise that the f-CaO content does not increase. The cooling rate should be enhanced to improve the hydration activity of the cementitious phase at the early ages and the grindability of steel slag. Copyright © 2010 Elsevier B.V. All rights reserved.

The Effects of Substitution of The Natural Sand by Steel Slag in The Properties of Eco-Friendly Concrete with The 1:2:3 Ratio Mixing Method

NASA Astrophysics Data System (ADS)

Rahmawati, A.; Saputro, I. N.

2018-03-01

This study was motivated by the need for the development of eco-friendly concrete, and the use of large quantities of steel slag as an industrial waste which is generated from the steel manufacturers. This eco-friendly concrete was developed with steel slag as a substitute for natural sand. Properties of concrete which used waste slag as the fine aggregate with the 1 cement: 2 sand : 3 coarse aggregate ratio mixing method were examined. That ratio was in volume. Then a part of natural sand replaced with steel slag sand in six variations percentages that were 0 %, 20 %, 40 %, 60 %, 80 % and 100 %. The compressive strength, tensile strength, and flexural strength of concrete specimens were determined after curing for 28 days. The research results demonstrate that waste steel slag can increase the performance of concrete. The optimal percentage substitution natural sand by steel slag sand reached of slag on the percentage of 20 % which reached strength ratios of steel slag concrete to the strength of conventional concrete with natural sandstone were 1.37 for compressive strength and 1.13 for flexural strength. While the tensile strength reached a higher ratio of concrete with steel slag sand to the concrete with natural sand on the 80% substitution of natural sand with steel slag sand.

Experimental Investigation on Reduction Kinetics of Stainless Steel-Making Slag in Iron Bath Smelting Reduction

NASA Astrophysics Data System (ADS)

Zhang, Bo; Liu, Jienan; Yang, Yanfeng; Liu, Luming; Liu, Jiechao; Luo, Lijian; Ma, Yubao; Hong, Xin

Reduction kinetics of stainless steel slag in iron bath smelting reduction was studied at the temperature of 1500°C ˜ 1650°C. It was concluded that the reduction process consisted of two parts. That is to say smelting reduction was controlled by stainless steel slag melting initially and by interface reaction later. In order to increase smelting reaction rate, the melting point of slag should be decreased at the first stage and adjust the liquidity of slag at later stage. Smelting reaction rate will be accelerated by means of optimize the slag content. The optimal reduction result that all most all of the chromium in slag been recovered was obtained in temperature was 1500°C, basicity of slag was 1.0˜1.2, the value of Al2O3+MgO was 25%.

Waste activated sludge hydrolysis and acidification: A comparison between sodium hydroxide and steel slag addition.

PubMed

Zhang, Ying; Zhang, Chaojie; Zhang, Xuan; Feng, Leiyu; Li, Yongmei; Zhou, Qi

2016-10-01

Alkaline treatment with steel slag and NaOH addition were investigated under different pH conditions for the fermentation of waste activated sludge. Better performance was achieved in steel slag addition scenarios for both sludge hydrolysis and acidification. More solubilization of organic matters and much production of higher VFA (volatile fatty acid) in a shorter time can be achieved at pH10 when adjusted by steel slag. Higher enzyme activities were also observed in steel slag addition scenarios under the same pH conditions. Phosphorus concentration in the supernatant increased with fermentation time and pH in NaOH addition scenarios, while in contrast most phosphorus was released and captured by steel slag simultaneously in steel slag addition scenarios. These results suggest that steel slag can be used as a substitute for NaOH in sludge alkaline treatment. Copyright © 2016. Published by Elsevier B.V.

Modeling of Quasi-Four-Phase Flow in Continuous Casting Mold Using Hybrid Eulerian and Lagrangian Approach

NASA Astrophysics Data System (ADS)

Liu, Zhongqiu; Sun, Zhenbang; Li, Baokuan

2017-04-01

Lagrangian tracking model combined with Eulerian multi-phase model is employed to predict the time-dependent argon-steel-slag-air quasi-four-phase flow inside a slab continuous casting mold. The Eulerian approach is used for the description of three phases (molten steel, liquid slag, and air at the top of liquid slag layer). The dispersed argon bubble injected from the SEN is treated in the Lagrangian way. The complex interfacial momentum transfers between various phases are considered. Validation is supported by the measurement data of cold model experiments and industrial practice. Close agreements were achieved for the gas volume fraction, liquid flow pattern, level fluctuation, and exposed slag eye phenomena. Many known phenomena and new predictions were successfully reproduced using this model. The vortex slag entrapment phenomenon at the slag-steel interface was obtained using this model, some small slag drops are sucked deep into the liquid pool of molten steel. Varying gas flow rates have a large effect on the steel flow pattern in the upper recirculation zone. Three typical flow patterns inside the mold with different argon gas flow rates have been obtained: double roll, three roll, and single roll. Effects of argon gas flow rate, casting speed, and slag layer thickness on the exposed slag eye and level fluctuation at the slag-steel interface were studied. A dimensionless value of H ave/ h was proposed to describe the time-averaged level fluctuation of slag-steel interface. The exposed slag eye near the SEN would be formed when the value of H ave/ h is larger than 0.4.

Evaluation of the suitability of tin slag in cementitious materials: Mechanical properties and Leaching behaviour

NASA Astrophysics Data System (ADS)

Rustandi, Andi; Wafa' Nawawi, Fuad; Pratesa, Yudha; Cahyadi, Agung

2018-01-01

Tin slag, a by-product of tin production has been used in cementitious application. The present investigation focuses on the suitability of tin slag as primary component in cement and as component that substitute some amount of Portland Cement. The tin slags studied were taken from Bangka, Indonesia. The main contents of the tin slag are SiO2, Al2O3, and Fe2O3 according to the XRF investigation. The aim of this article was to study the mechanical behaviour (compressive strength), microstructure and leaching behaviour of tin slag blended cement. This study used air-cooled tin slag that had been passed through 400# sieve to replace Portland Cement with ratio 0, 10, 20, 30, 40 by weight. Cement pastes and tin slag blended cement pastes were prepared by using water/cement ratio (W/C) of 0.40 by weight and hydrated for various curing ages of 3, 7, 14 days The microstructure of the raw tin slag was investigated using Scanning Electron Microscope (SEM). The phase composition of each cement paste was investigated using X-ray Diffraction (XRD). The aim of the leachability test was to investigate the environmental impacts of tin slag blended cement product in the range 4-8 pH by using static pH-dependent leaching test. The result show that the increase of the tin slag content decreasing the mortar compressive strength at early ages. The use of tin slag in cement provide economic benefits for all related industries.

Effect of Physicochemical Properties of Slag and Flux on the Removal Rate of Oxide Inclusion from Molten Steel

NASA Astrophysics Data System (ADS)

Park, Jun Seok; Park, Joo Hyun

2016-12-01

The slag-metal reaction experiments were carried out using a high-frequency induction furnace to confirm the effect of slag composition on the removal rate of inclusions in molten steel through the CaO-based slags. The apparent rate constant of oxygen removal ( k O) was obtained as a function of slag composition. It increased with increasing basicity, and the content of MgO and CaF2, whereas it decreased by increasing the content of Al2O3 in the slag. The removal rate of inclusions was strongly affected not only by the driving force of the chemical dissolution but also by the viscosity of the slags and fluxes.

Thermodynamics of Boron Removal from Silicon Using CaO-MgO-Al2O3-SiO2 Slags

NASA Astrophysics Data System (ADS)

Jakobsson, Lars Klemet; Tangstad, Merete

2018-04-01

Slag refining is one of few metallurgical methods for removal of boron from silicon. It is important to know the thermodynamic properties of boron in slags to understand the refining process. The relation of the distribution coefficient of boron to the activity of silica, partial pressure of oxygen, and capacity of slags for boron oxide was investigated. The link between these parameters explains why the distribution coefficient of boron does not change much with changing slag composition. In addition, the thermodynamic properties of dilute boron oxide in CaO-MgO-Al2O3-SiO2 slags was determined. The ratio of the activity coefficient of boron oxide and silica was found to be the most important parameter for understanding changes in the distribution coefficient of boron for different slags. Finally, the relation between the activity coefficient of boron oxide and slag structure was investigated. It was found that the structure can explain how the distribution coefficient of boron changes depending on slag composition.

Heavy metal adsorption changes of EAF steel slag after phosphorus adsorption.

PubMed

Song, Guanling; Cao, Lijing; Chen, Xiao; Hou, Wenhua; Wang, Qunhui

2012-01-01

A kind of electric arc furnace (EAF) steel slag was phosphated, and its isothermal and dynamic adsorptions of copper, cadmium, and lead ions were measured to determine if heavy metal adsorption changes after phosphorus adsorption. The surface area increased greatly after the slag was phosphated. Isothermal adsorption experiments showed that the theoretical Q(max) of the EAF steel slag on Cu(2+), Cd(2+), and Pb(2+) improved 59, 50, and 89% respectively after it was phosphated. Dynamic adsorption results showed that the greatest adsorption capacities of unit volume of Cu(2+), Cd(2+), and Pb(2+) were 2.2, 1.8, and 1.8 times that of the column packed with original EAF steel slag when the column was packed with phosphate EAF steel slag at the same heavy metal ion concentration. The breakthrough time, the exhaustion time and elution efficiency of the column also increased when the column was packed with phosphated EAF steel slag compared with that packed with original EAF steel slag. Phosphorus adsorption could further improve the heavy metal ion adsorption of the EAF steel slag.

Hydrology and geochemistry of a slag-affected aquifer and chemical characteristics of slag-affected ground water, northwestern Indiana and northeastern Illinois

USGS Publications Warehouse

Bayless, E. Randall; Greeman, T.K.; Harvey, C.C.

1998-01-01

Slag is a by-product of steel manufacturing and a ubiquitous fill material in northwestern Indiana. Ground water associated with slag deposits generally is characterized by high pH and elevated concentrations of many inorganic water-quality constituents. The U.S. Geological Survey, in cooperation with the Indiana Department of Environmental Management, conducted a study in northwestern Indiana from June 1995 to September 1996 to improve understanding of the effects of slag deposits on the water quality of a glacial-outwash aquifer. The Bairstow Landfill, a slag-fill deposit overlying the Calumet aquifer near Hammond, Indiana, was studied to represent conditions in slag-deposit settings that are common in northwestern Indiana. Ground water from 10 observation wells, located in four nests at the site, and surface water from the adjacent Lake George were analyzed for values of field-measured parameters and concentrations of major ions, nutrients, trace elements, and bulk properties. Solid-phase samples of slag and aquifer sediment collected during drilling were examined with X-ray diffraction and geochemical digestion and analysis. Concentrations of calcium, potassium, sodium, and sulfate were highest in wells screened partly or fully in slag. Potassium concentrations in ground water ranged from 2.9 to 120 milligrams per liter (mg/L), were highest in water from slag deposits, and decreased with depth. The highest concentrations for aluminum, barium, molybdenum, nickel, and selenium were in water from the slag. Silica concentrations were highest in wells screened directly beneath the slag?aquifer interface, and magnesium concentrations were highest in intermediate and deep aquifer wells. Silica concentrations in shallow and intermediate aquifer wells ranged from 27 to 41 mg/L and were about 10 times greater than those in water from slag deposits. The highest concentrations for chromium, lead, and zinc were in ground water from immediately below the slag?aquifer interface. The solid-phase analyses indicated that calcite, dolomite, and quartz generally were present throughout the slag?aquifer system; barian celestite, cristobalite, manganese-bearing calcite, and minrecordite were present in fewer samples. Trace elements that are liberated from the slag may be incorporated as impurities during precipitation of major minerals, sorbed onto clays and other grainsize fractions not analyzed as part of this study, or present in low-abundance minerals that were not detected by the X-ray analysis. Mass-balance and speciation programs were used to identify geochemical processes that may be occurring as water infiltrates through the slag, flows into the aquifer, and discharges into Lake George. The geochemical models indicate that precipitation of calcite may be occurring where slag-affected water enters the aquifer. Models also indicate that dolomite precipitation and clay-mineral dissolution may be occurring at the slag?aquifer interface; however, dolomite precipitation is generally believed to require geologically long time periods. Silica may be dissolving where slag-affected ground water enters the aquifer and may be precipitating where slag-affected ground water discharges to the lakebed of Lake George. In addition to the site-specific study, a statistical analysis of regional water quality was done to compare ground water in wells affected and unaffected by slag. When com-pared to wells in background locations in the Calumet aquifer, wells screened in slag across northwestern Indiana and northeastern Illinois generally had relatively higher pH and specific-conductance values and relatively higher concentrations of alkalinity, dissolved solids, suspended solids, total organic carbon, calcium, potassium, sodium, chloride, aluminum, barium, and possibly magnesium, sulfate, chromium, cobalt, copper, cyanide, manganese, mercury, nickel, and vanadium. When compared to wells in slag and wells in background locations, ground water from immediat

Session A-14: Variability of Storm Tracks Storm Tracks and Unseasonable Temperatures in Europe in December 2001

NASA Technical Reports Server (NTRS)

Przybylak, R.; Ardizzone, J.; Atlas, R.; Koslowsky, D.; Otterman, J.; Rogers, J.; Starr, D.; Atlas, Robert (Technical Monitor)

2002-01-01

In December 2001, a series of cyclonic centers progressed rapidly into Europe from the west and north. The cyclones moved in generally similar directions, along paths separated by few hundreds of kilometers. The advancing cyclones brought the usual sequence of changing wind directions and produced some high speed wind events. We investigate the wind patterns for this month based on analyses derived the Special Sensor Microwave/Imager observations and NCEP analyses. Whereas southwesterlies from the North Atlantic produced moderate temperatures early in the month, strong northerlies and northwesterlies (up to 15 m/s on 20-22 December) produced a drop in daily minimum and maximum temperatures of 18.8 C and 9.9 C, respectively, over a 4 day period (to -18.8 C and -6.8 C, respectively, on December 23 in Torun, Poland). Such low values in December are unprecedented in recent decades, though not for January or February.

Gasification in pulverized coal flames. First annual progress report, July 1975--June 1976

DOE Office of Scientific and Technical Information (OSTI.GOV)

Lenzer, R. C.; George, P. E.; Thomas, J. F.

1976-07-01

This project concerns the production of power and synthesis gas from pulverized coal via suspension gasification. Swirling flow in both concentric jet and cyclone gasifiers will separate oxidation and reduction zones. Gasifier performance will be correlated with internally measured temperature and concentration profiles. A literature review of vortex and cyclone reactors is complete. Preliminary reviews of confined jet reactors and pulverized coal reaction models have also been completed. A simple equilibrium model for power gas production is in agreement with literature correlations. Cold gas efficiency is not a suitable performance parameter for combined cycle operation. The coal handling facility, equippedmore » with crusher, pulverizer and sieve shaker, is in working order. Test cell flow and electrical systems have been designed, and most of the equipment has been received. Construction of the cyclone gasifier has begun. A preliminary design for the gas sampling system, which will utilize a UTI Q-30C mass spectrometer, has been developed.« less

The life cycles of intense cyclonic and anticyclonic circulation systems observed over oceans

NASA Technical Reports Server (NTRS)

Smith, Phillip J.

1993-01-01

Full attention was now directed to the blocking case studies mentioned in previous reports. Coding and initial computational tests were completed for a North Atlantic blocking case that occurred in late October/early November 1985 and an upstream cyclone that developed rapidly 24 hours before block onset. This work is the subject of two papers accepted for presentation at the International Symposium on the Lifecycles of Extratropical Cyclones in Bergen, Norway, 27 June - 1 July 1994. This effort is currently highlighted by two features. The first is the extension of the Zwack-Okossi equation, originally formulated for the diagnosis of surface wave development, for application at any pressure level. The second is the separation of the basic large-scale analysis fields into synoptic-scale and planetary-scale components, using a two-dimensional Shapiro filter, and the corresponding partitioning of the Zwack-Okossi equation into synoptic-scale, planetary-scale, and synoptic/planetary-scale interaction terms. Preliminary tests suggest substantial contribution from the synoptic-scale and interaction terms.

Evaluation of an enhanced gravity-based fine-coal circuit for high-sulfur coal

DOE Office of Scientific and Technical Information (OSTI.GOV)

Mohanty, M.K.; Samal, A.R.; Palit, A.

One of the main objectives of this study was to evaluate a fine-coal cleaning circuit using an enhanced gravity separator specifically for a high sulfur coal application. The evaluation not only included testing of individual unit operations used for fine-coal classification, cleaning and dewatering, but also included testing of the complete circuit simultaneously. At a scale of nearly 2 t/h, two alternative circuits were evaluated to clean a minus 0.6-mm coal stream utilizing a 150-mm-diameter classifying cyclone, a linear screen having a projected surface area of 0.5 m{sup 2}, an enhanced gravity separator having a bowl diameter of 250 mmmore » and a screen-bowl centrifuge having a bowl diameter of 500 mm. The cleaning and dewatering components of both circuits were the same; however, one circuit used a classifying cyclone whereas the other used a linear screen as the classification device. An industrial size coal spiral was used to clean the 2- x 0.6-mm coal size fraction for each circuit to estimate the performance of a complete fine-coal circuit cleaning a minus 2-mm particle size coal stream. The 'linear screen + enhanced gravity separator + screen-bowl circuit' provided superior sulfur and ash-cleaning performance to the alternative circuit that used a classifying cyclone in place of the linear screen. Based on these test data, it was estimated that the use of the recommended circuit to treat 50 t/h of minus 2-mm size coal having feed ash and sulfur contents of 33.9% and 3.28%, respectively, may produce nearly 28.3 t/h of clean coal with product ash and sulfur contents of 9.15% and 1.61 %, respectively.« less

Open-cycle magnetohydrodynamic power plant based upon direct-contact closed-loop high-temperature heat exchanger

DOEpatents

Berry, G.F.; Minkov, V.; Petrick, M.

1981-11-02

A magnetohydrodynamic (MHD) power generating system is described in which ionized combustion gases with slag and seed are discharged from an MHD combustor and pressurized high temperature inlet air is introduced into the combustor for supporting fuel combustion at high temperatures necessary to ionize the combustion gases, and including a heat exchanger in the form of a continuous loop with a circulating heat transfer liquid such as copper oxide. The heat exchanger has an upper horizontal channel for providing direct contact between the heat transfer liquid and the combustion gases to cool the gases and condense the slag which thereupon floats on the heat transfer liquid and can be removed from the channel, and a lower horizontal channel for providing direct contact between the heat transfer liquid and pressurized air for preheating the inlet air. The system further includes a seed separator downstream of the heat exchanger.

Open-cycle magnetohydrodynamic power plant based upon direct-contact closed-loop high-temperature heat exchanger

DOEpatents

Berry, Gregory F.; Minkov, Vladimir; Petrick, Michael

1988-01-05

A magnetohydrodynamic (MHD) power generating system in which ionized combustion gases with slag and seed are discharged from an MHD combustor and pressurized high temperature inlet air is introduced into the combustor for supporting fuel combustion at high temperatures necessary to ionize the combustion gases, and including a heat exchanger in the form of a continuous loop with a circulating heat transfer liquid such as copper oxide. The heat exchanger has an upper horizontal channel for providing direct contact between the heat transfer liquid and the combustion gases to cool the gases and condense the slag which thereupon floats on the heat transfer liquid and can be removed from the channel, and a lower horizontal channel for providing direct contact between the heat transfer liquid and pressurized air for preheating the inlet air. The system further includes a seed separator downstream of the heat exchanger.

Open-cycle magnetohydrodynamic power plant based upon direct-contact closed-loop high-temperature heat exchanger

DOEpatents

Berry, Gregory F.; Minkov, Vladimir; Petrick, Michael

1988-01-01

A magnetohydrodynamic (MHD) power generating system in which ionized combustion gases with slag and seed are discharged from an MHD combustor and pressurized high temperature inlet air is introduced into the combustor for supporting fuel combustion at high temperatures necessary to ionize the combustion gases, and including a heat exchanger in the form of a continuous loop with a circulating heat transfer liquid such as copper oxide. The heat exchanger has an upper horizontal channel for providing direct contact between the heat transfer liquid and the combustion gases to cool the gases and condense the slag which thereupon floats on the heat transfer liquid and can be removed from the channel, and a lower horizontal channel for providing direct contact between the heat transfer liquid and pressurized air for preheating the inlet air. The system further includes a seed separator downstream of the heat exchanger.

Characterization of the products attained from a thermal treatment of a mix of zinc-carbon and alkaline batteries.

PubMed

Kuo, Yi-Ming; Lin, Chitsan; Wang, Jian-Wen; Huang, Kuo-Lin; Tsai, Cheng-Hsien; Wang, Chih-Ta

2016-01-01

This study applies a thermal separation process (TSP) to recover Fe, Mn, and Zn from hazardous spent zinc-carbon and alkaline batteries. In the TSP, the batteries were heated together with a reducing additive and the metals in batteries, according to their boiling points and densities, were found to move into three major output materials: slag, ingot (mainly Fe and Mn), and particulate (particularly Zn). The slag well encapsulated the heavy metals of interest and can be recycled for road pavement or building materials. The ingot had high levels of Fe (522,000 mg/kg) and Mn (253,000 mg/kg) and can serve as an additive for stainless steel-making processes. The particulate phase had a Zn level of 694,000 mg/kg which is high enough to be directly sold for refinement. Overall, the TSP effectively recovered valuable metals from the hazardous batteries.

Influence of lithium slag from lepidolite on the durability of concrete

NASA Astrophysics Data System (ADS)

Qi, Luo; Shaowen, Huang; Yuxuan, Zhou; Jinyang, Li; Weiliang, Peng; Yufeng, Wen

2017-04-01

This paper mainly studies the effect of lithium slag from lepidolite on the property of concrete including dry shrinkage, anti-carbonation, wear resistance and chloride ion resistance. Concrete interface structure has been observed with SEM. The results show that adding lithium slag to concrete can improve concrete property including dry shrinkage, wear resistance and chloride ion resistance. However, the wear resistance tends to decrease when the amount of lithium slag reach 20%. Lithium slag also has negative effect on anti-carbonation property. With the increasing amount of lithium slag, anti-carbonation property of concrete decrease gradually.

Application of steel slag coated with sodium hydroxide to enhance precipitation-coagulation for phosphorus removal.

PubMed

Park, Taejun; Ampunan, Vanvimol; Maeng, Sungkyu; Chung, Eunhyea

2017-01-01

Phosphorus removal has been studied for decades to reduce the environmental impact of phosphorus in natural waterbodies. Slag has been applied for the phosphorus removal by several mechanisms. In this study, sodium hydroxide coating was applied on the slag surface to enhance the efficiency of precipitation-coagulation process. In the batch test, it was found that the capacity of the slag to maintain high pH decreases with increasing its exposure time to the aqueous solution. In the column test, the coarse-grained coated slag showed higher phosphorus removal efficiency than the fine-grained uncoated slag. The coated slag maintained pH higher than uncoated slag and, accordingly, the removal efficiency of phosphorus was higher. Especially, when pH was less than 8, the removal efficiency decreased significantly. However, coated slag provided an excess amount of aluminum and sodium. Thus, a return process to reuse aluminum and sodium as a coagulant was introduced. The return process yields longer lifespan of slag with higher phosphorus removal and lower concentration of cations in the effluent. With the return process, the phosphorus removal efficiency was kept higher than 60% until 150 bed volumes; meanwhile, the efficiency without return process became lower than 60% at 25 bed volumes. Copyright © 2016 Elsevier Ltd. All rights reserved.

DOE Office of Scientific and Technical Information (OSTI.GOV)

Su, Zhiqi; He, Qing, E-mail: heqing@ise.neu.edu.cn; Xie, Zhi

For real-time and precise measurement of molten steel level in tundish during continuous casting, slag level and slag thickness are needed. Among which, the problem of slag thickness measurement has been solved in our previous work. In this paper, a systematic solution for slag level measurement based on laser triangulation is proposed. Being different from traditional laser triangulation, several aspects for measuring precision and robustness have been done. First, laser line is adopted for multi-position measurement to overcome the deficiency of single point laser range finder caused by the uneven surface of the slag. Second, the key parameters, such asmore » installing angle and minimum requirement of the laser power, are analyzed and determined based on the gray-body radiation theory to fulfill the rigorous requirement of measurement accuracy. Third, two kinds of severe noises in the acquired images, which are, respectively, caused by heat radiation and Electro-Magnetic Interference (EMI), are cleaned via morphological characteristic of the liquid slag and color difference between EMI and the laser signals, respectively. Fourth, as false target created by stationary slag usually disorders the measurement, valid signals of the slag are distinguished from the false ones to calculate the slag level. Then, molten steel level is obtained by the slag level minus the slag thickness. The measuring error of this solution is verified by the applications in steel plants, which is ±2.5 mm during steady casting and ±3.2 mm at the end of casting.« less

Environmental risk assessment of steel-making slags and the potential use of LD slag in mitigating methane emissions and the grain arsenic level in rice (Oryza sativa L.).

PubMed

Gwon, Hyo Suk; Khan, Muhammad Israr; Alam, Muhammad Ashraful; Das, Suvendu; Kim, Pil Joo

2018-04-13

Over the past decades, with increasing steel manufacturing, the huge amount of by-products (slags) generated need to be reused in an efficient way not only to reduce landfill slag sites but also for sustainable and eco-friendly agriculture. Our preliminary laboratory study revealed that compared to blast furnace slag, electric arc furnace slag and ladle furnace slag, the Linz-Donawitz converter (LD) slag markedly decreased CH 4 production rate and increased microbial activity. In the greenhouse experiment, the LD slag amendment (2.0 Mg ha -1 ) significantly (p < 0.05) increased grain yield by 10.3-15.2%, reduced CH 4 emissions by 17.8-24.0%, and decreased inorganic As concentrations in grain by 18.3-19.6%, compared to the unamended control. The increase in yield is attributed to the increased photosynthetic rates and increased availability of nutrients to the rice plant. Whereas, the decrease in CH 4 emissions could be due to the higher Fe availability in the slag amended soil, which acted as an alternate electron acceptor, thereby, suppressed CH 4 emissions. The more Fe-plaque formation which could adsorb more As and the competitive inhibition of As uptake with higher availability of Si could be the reason for the decrease in As uptake by rice cultivated with LD slag amendment. Copyright © 2018 Elsevier B.V. All rights reserved.

Influences of Steelmaking Slags on Hydration and Hardening of Concretes

NASA Astrophysics Data System (ADS)

Kirsanova, A. A.; Dildin, A. N.; Maksimov, S. P.

2017-11-01

It is shown that the slag of metallurgical production can be used in the construction industry as an active mineral additive for concrete. This approach allows us to solve environmental problems and reduce costs for the production of binder and concrete simultaneously. Most often slag is used in the form of a filler, an active mineral additive or as a part of a binder for artificial conglomerates. The introduction of slag allows one to notice a part of the cement, to obtain concretes that are more resistant to the impact of aggressive sulfate media. The paper shows the possibility of using recycled steel-smelting slags in the construction industry for the production of cement. An assessment was made of their effect on the hydration of the cement stone and hardening of the concrete together with the plasticizer under normal conditions. In the process of work, we used the slag of the Zlatoust Electrometallurgical Factory. Possible limitations of the content of steel-slag slag in concrete because of the possible presence of harmful impurities are shown. It is necessary to enter slag in conjunction with superplasticizers to reduce the flow of water mixing. Slags can be used as a hardening accelerator for cement concrete as they allow one to increase the degree of cement hydration and concrete strength. It is shown that slags can be used to produce fast-hardening concretes and their comparative characteristics with other active mineral additives are given.

Beryllium Metal Supply Options

DTIC Science & Technology

1989-01-01

vacuum evaporator treatment to form ABF crystals, which are separated in a horizontal bowl centrifuge and dried. Formation of Beryllium Fluoride The...addition, the high viscosity of the slag may cause poor pebble formation and yield. Thus, the following programs to improve efficiency have been suggested...and avoiding the formation of beryllium fines, which are difficult to recover. The production of a readily manageable beryllium sponge is desired, which

Application of gas cyclone-liquid jet absorption separator for purification of tail gas containing ammonia.

PubMed

Ma, Liang; Zhao, Zhi-Huang; Peng, Lv; Yang, Xue-Jing; Fu, Peng-Bo; Liu, Yi; Huang, Yuan

2018-05-31

In this experiment, with stainless steel gas cyclone-liquid jet absorption separator as carrier, NH 3 as experimental gas, and water and H 3 PO 4 solution as absorbents, corresponding NH 3 absorption rate change is obtained through the adjustment of experimental parameters, such as NH 3 inlet concentration, inlet velocity of mixed gas, injection flow rate of absorbent, temperature of absorbent, and H 3 PO 4 absorbent concentration. The NH 3 absorption rate decreases with the increase in NH 3 inlet concentration and inlet gas velocity. The NH 3 absorption rate will increase first and then tends to remain unchanged after reaching a certain degree with the increase in liquid injection flow rate and absorbent concentration. The NH 3 absorption rate will increase first and then decrease with the increase in the absorbent temperature. The maximum NH 3 removal efficiencies of water and H 3 PO 4 were 96% and 99%, respectively.

Effects of Slag-Based Silicon Fertilizer on Rice Growth and Brown-Spot Resistance

PubMed Central

Ning, Dongfeng; Song, Alin; Fan, Fenliang; Li, Zhaojun; Liang, Yongchao

2014-01-01

It is well documented that slag-based silicon fertilizers have beneficial effects on the growth and disease resistance of rice. However, their effects vary greatly with sources of slag and are closely related to availability of silicon (Si) in these materials. To date, few researches have been done to compare the differences in plant performance and disease resistance between different slag-based silicon fertilizers applied at the same rate of plant-available Si. In the present study both steel and iron slags were chosen to investigate their effects on rice growth and disease resistance under greenhouse conditions. Both scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to examine the effects of slags on ultrastructural changes in leaves of rice naturally infected by Bipolaris oryaze, the causal agent of brown spot. The results showed that both slag-based Si fertilizers tested significantly increased rice growth and yield, but decreased brown spot incidence, with steel slag showing a stronger effect than iron slag. The results of SEM analysis showed that application of slags led to more pronounced cell silicification in rice leaves, more silica cells, and more pronounced and larger papilla as well. The results of TEM analysis showed that mesophyll cells of slag-untreated rice leaf were disorganized, with colonization of the fungus (Bipolaris oryzae), including chloroplast degradation and cell wall alterations. The application of slag maintained mesophyll cells relatively intact and increased the thickness of silicon layer. It can be concluded that applying slag-based fertilizer to Si-deficient paddy soil is necessary for improving both rice productivity and brown spot resistance. The immobile silicon deposited in host cell walls and papillae sites is the first physical barrier for fungal penetration, while the soluble Si in the cytoplasm enhances physiological or induced resistance to fungal colonization. PMID:25036893

Cleaning of a copper matte smelting slag from a water-jacket furnace by direct reduction of heavy metals.

PubMed

Maweja, Kasonde; Mukongo, Tshikele; Mutombo, Ilunga

2009-05-30

Cleaning experiments of a copper matte smelting slag from the water-jacket furnace was undertaken by direct reduction in a laboratory-scale electric furnace. The effects of coal-to-slag ratio, w, and the reduction time, t, were considered for two different coal/slag mixing procedures. In the first procedure, metallurgical coal was added to the molten slag, whereas in the second procedure, coal was premixed with the solid slag before charging into the furnace. The recovery of heavy metals (Cu, Co), and the fuming of Pb and Zn were investigated. Contamination of the metal phase by iron and the acidity index of the final slag were analysed as these may impede the economical viability of the process. The lower w value of 2.56% yielded a recovery rate of less than 60% for copper and less than 50% for cobalt, and around 70% for zinc. However, increasing w to 5% allowed the recovery of 70-90% for Cu, Co and Zn simultaneously after 30-60 min reduction of the molten slag. After reduction, the cleaned slags contained only small amounts of copper and cobalt (<0.4 wt%). Fuming of lead and zinc was efficient as the %Pb of the residual slag dropped to levels lower than 0.04% after 30 min of reduction. Ninety percent of the lead was removed from the initial slag and collected in the dusts. The zinc content of the cleaned slags quickly dropped to between 1 and 3 wt% from the initial 8.2% after 30 min reduction for w value of 5 and after 60 min reduction for w value of 2.56. The dusts contained about 60% Zn and 10% Pb. Recovery of lead from fuming of the slag was higher than 90% in all the experimental conditions considered in this study.

Controlling chromium slag pollution utilising scavengers: a case of Shandong Province, China.

PubMed

Liu, Changhao; Côté, Raymond P

2015-04-01

The problem of chromium slag pollution is a great challenge for China. It is now an urgent task for China to take effective measures to eliminate chromium slag pollution. This article examines the case of the treatment of chromium slag in Shandong Province and explores how chromium slag pollution can be eliminated in Shandong Province. It shows that the chromium slag stockpiled by the chemical plants was successfully utilised by local steel companies, who act as 'scavenger companies'. The driving mechanism, seeking a potential 'scavenger company' within the local region and the role of the local government on the case of Shandong Province are discussed. This article concludes that local steel companies can be utilised to effectively and efficiently treat the chromium slag while benefiting the steel companies. The local governments need to play multiple roles in solving the problem of chromium slag pollution. Seeking and identifying 'scavenger companies' within a region could be an important approach to reducing pollution within the region. © The Author(s) 2015.

Heavy metal pollution of soils and sediments at the historical smelting site of the Rudawy Janowickie Mountains (Lower Silesia, Poland).

NASA Astrophysics Data System (ADS)

Kierczak, Jakub; Néel, Catherine; Pietranik, Anna

2010-05-01

Multidisciplinary studies of historical slags are mostly focused on exploring how metallurgy evolved through human history. Another purpose for studying historical slags are potentially harmful interactions between slags, surrounding soils, sediments and waters. Metallurgical slags generally concentrate potentially toxic elements (PTE) such as arsenic, copper and lead. These elements may be mobilized and transferred into immediate surroundings. The main aim of our work is to identify factors controlling migration of metals at the historical smelting site of the Rudawy Janowickie Mountains. This study involves detailed analyzes of historical slags (older than 300 years) containing PTE, as well as surrounding soils and sediments. The Rudawy Janowickie Mountains represented an important centre of copper mining and smelting in Poland until 1925 with metallurgical activities being documented as early as in the XIV century. The exploitation of Cu ores has left large amounts of mine tailings and slags extending over ca. 35ha. The slags were deposited on ground and no barriers between the slags and environment were set. Therefore, they were continuously affected by variable factors, for example, changing weather conditions. Soils located in the study area are derived from granitic rocks. They are shallow (< 1 meter depth) and skeletic (containing > 50 wt. % of coarse fragments). Their pHw is acidic and varies from 3.4 to 4.5 from the topsoil to the deeper horizons in which slags are widespread. Mineral composition of soils and sediments is dominated by quartz, alkali feldspar, plagioclase and biotite. However, some samples may contain additionally numerous slag fragments. At present, the slags occur within three types of environments: (1) at the surface, (2) in soils and (3) in sediments from two streams: Janówka and Smelter Stream. Studied slags were sampled in the vicinity of both streams from (1) surface, (2) soil profiles and (3) streambeds. Furthermore, samples of soils and stream sediments were collected at the same time in order to observe weathering features of slags in different environments and to verify the influence of those wastes on properties of soils and sediments. Studied slags are isometric and well rounded (pebble-like), with size ranging from few to dozens of centimetres. The average chemical composition of slags is 47 wt. % Fe2O3, 40 wt. % SiO2, 8 wt. % Al2O3. Slags show elevated concentrations of Cu (up to 13400 ppm), Zn (up to 3640 ppm), Pb (up to 270 ppm) and As (up to 130 ppm). Dominant type of slag occurring in all environments is black and has massive texture. It consists of silicate glass, fayalite, hercynite, bornite, pyrhotite, intermetallic compounds of Fe and As, metallic Pb and Cu. Sulfides and metallic phases are the most important PTE carriers. Second type of slag was found only on surface. It is highly porous and often encloses small fragments of granitic rocks. Despite weathered appearance, it has similar phase composition to the dominant type of slag. The weathering products occur as aureoles and interstitial replacements within the sulfides. Secondary phases in the aureoles are: brochantite, malachite and Fe oxy-hydroxides. PTE initially concentrated in primary phases such as sulfides can be mobilized by weathering and be subsequently bounded in secondary phases (brochantite, malachite). The stability of these phases depends on the surrounding conditions (e.g. here, secondary phases are stable only in slags from surface). Presence of slags at the studied site is clearly documented by geochemical analysis of stream sediments. The Cu concentration in sediments from the area where no slags have been found is 8 ppm, while it exceeds 130 ppm in the site where slags are widespread. Our observations thus show that the studied slags release some potentially toxic elements (especially Cu) during weathering and the slag texture appears to be an important factor controlling metal migration. The work was financed by Polish Ministry of Science and Higher Education grant no. 4269/PB/ING/09.

Novel Sessile Drop Software for Quantitative Estimation of Slag Foaming in Carbon/Slag Interactions

NASA Astrophysics Data System (ADS)

Khanna, Rita; Rahman, Mahfuzur; Leow, Richard; Sahajwalla, Veena

2007-08-01

Novel video-processing software has been developed for the sessile drop technique for a rapid and quantitative estimation of slag foaming. The data processing was carried out in two stages: the first stage involved the initial transformation of digital video/audio signals into a format compatible with computing software, and the second stage involved the computation of slag droplet volume and area of contact in a chosen video frame. Experimental results are presented on slag foaming from synthetic graphite/slag system at 1550 °C. This technique can be used for determining the extent and stability of foam as a function of time.

Effect of Basicity on Basic Oxygen Furnace (BOF) Slag Solidification Microstructure and Mineralogy

NASA Astrophysics Data System (ADS)

Liu, Chunwei; Guo, Muxing; Pandelaers, Lieven; Blanpain, Bart; Huang, Shuigen

Slag valorization in added value construction applications can contribute substantially to the sustainability of steel industry. The present work aims to investigate the crystallization behavior of a typical industrial Basic Oxygen Furnace (BOF) slag (CaO-FeOx-SiO2-based slag) by varying the basicity through hot stage engineering. A sample of industry Basic Oxygen Slag (BOF) was mixed with different quantities of silica (SiO2) to modify basicity. The effect of basicity on solidification microstructure and mineralogy was studied. The results suggest that the mineralogy of the solidified slag can be manipulated to enhance its suitability as raw material for construction applications.

Industrial Tests to Modify Molten Copper Slag for Improvement of Copper Recovery

NASA Astrophysics Data System (ADS)

Guo, Zhengqi; Zhu, Deqing; Pan, Jian; Zhang, Feng; Yang, Congcong

2018-04-01

In this article, to improve the recovery of copper from copper slag by flotation process, industrial tests of the modification process involving addition of a composite additive into molten copper slag were conducted, and the modified slag was subjected to the flotation process to confirm the modification effect. The phase evolution of the slag in the modification process was revealed by thermodynamic calculations, x-ray diffraction, optical microscopy and scanning electron microscopy. The results show that more copper was transformed and enriched in copper sulfide phases. The magnetite content in the modified slag decreased, and that of "FeO" increased correspondingly, leading to a better fluidity of the molten slag, which improved the aggregation and growth of fine particles of the copper sulfide minerals. Closed-circuit flotation tests of the original and modified slags were conducted, and the results show that the copper recovery increased obviously from 69.15% to 73.38%, and the copper grade of concentrates was elevated slightly from 20.24% to 21.69%, further confirming that the industrial tests of the modification process were successful. Hence, the modification process has a bright future in industrial applications for enhancing the recovery of copper from the copper slag.

Mineral resource of the month: ferrous slag

USGS Publications Warehouse

,

2009-01-01

The article offers information on mineral resource ferrous slag. Ferrous slag is produced through the addition of materials such as limestone and dolomite to blast and steel furnaces to remove impurities from iron ore and to lower the heat requirements for processes in iron and steel making. It is stated that the method of cooling is important for the market uses and value of ferrous slag. Some types of slag can be used in construction, glass manufacturing and thermal insulation.

Microscopic Study of Carbon Surfaces Interacting with High Carbon Ferromanganese Slag

NASA Astrophysics Data System (ADS)

Safarian, Jafar; Kolbeinsen, Leiv

2015-02-01

The interaction of carbon materials with molten slags occurs in many pyro-metallurgical processes. In the production of high carbon ferromanganese in submerged arc furnace, the carbothermic reduction of MnO-containing silicate slags yields the metal product. In order to study the interaction of carbon with MnO-containing slags, sessile drop wettability technique is employed in this study to reduce MnO from a molten slag drop by carbon substrates. The interfacial area on the carbon substrate before and after reaction with slag is studied by scanning electron microscope. It is indicated that no Mn metal particles are found at the interface through the reduction of the MnO slag. Moreover, the reduction of MnO occurs through the contribution of Boudouard reaction and it causes carbon consumption in particular active sites at the interface, which generate carbon degradation and open pore growth at the interface. It is shown that the slag is fragmented to many micro-droplets at the reaction interface, potentially due to the effect on the interfacial energies of a provisional liquid Mn thin film. The rapid reduction of these slag micro-droplets affects the carbon surface with making deep micro-pores. A mechanism for the formation of slag micro-droplets is proposed, which is based on the formation of provisional micro thin films of liquid Mn at the interface.

An Evaluation of Sharp Cut Cyclones for Sampling Diesel Particulate Matter Aerosol in the Presence of Respirable Dust

PubMed Central

Cauda, Emanuele; Sheehan, Maura; Gussman, Robert; Kenny, Lee; Volkwein, Jon

2015-01-01

Two prototype cyclones were the subjects of a comparative research campaign with a diesel particulate matter sampler (DPMS) that consists of a respirable cyclone combined with a downstream impactor. The DPMS is currently used in mining environments to separate dust from the diesel particulate matter and to avoid interferences in the analysis of integrated samples and direct-reading monitoring in occupational environments. The sampling characteristics of all three devices were compared using ammonium fluorescein, diesel, and coal dust aerosols. With solid spherical test aerosols at low particle loadings, the aerodynamic size-selection characteristics of all three devices were found to be similar, with 50% penetration efficiencies (d50) close to the design value of 0.8 µm, as required by the US Mine Safety and Health Administration for monitoring occupational exposure to diesel particulate matter in US mining operations. The prototype cyclones were shown to have ‘sharp cut’ size-selection characteristics that equaled or exceeded the sharpness of the DPMS. The penetration of diesel aerosols was optimal for all three samplers, while the results of the tests with coal dust induced the exclusion of one of the prototypes from subsequent testing. The sampling characteristics of the remaining prototype sharp cut cyclone (SCC) and the DPMS were tested with different loading of coal dust. While the characteristics of the SCC remained constant, the deposited respirable coal dust particles altered the size-selection performance of the currently used sampler. This study demonstrates that the SCC performed better overall than the DPMS. PMID:25060240

The Relationship Between Anomalous Presummer Extreme Rainfall Over South China and Synoptic Disturbances

NASA Astrophysics Data System (ADS)

Huang, Ling; Luo, Yali; Zhang, Da-Lin

2018-04-01

A spectral analysis of daily rainfall data has been performed to investigate extreme rainfall events in south China during the presummer rainy seasons between 1998 and 2015 (excluding 1999, 2006, 2011, and 2014). The results reveal a dominant frequency mode at the synoptic scale with pronounced positive rainfall anomalies. By analyzing the synoptic-scale bandpass-filtered anomalous circulations, 24 extreme rainfall episodes (defined as those with a daily rainfall amount in the top 5%) are categorized into "cyclone" (15) and "trough" (8) types, with the remaining events as an "anticyclone" type, according to the primary anomalous weather system contributing to each extreme rainfall episode. The 15 cyclone-type episodes are further separated into (11) lower- and (4) upper-tropospheric migratory anomalies. An analysis of their anomalous fields shows that both types could be traced back to the generation of cyclonic anomalies downstream of the Tibetan Plateau, except for two episodes of lower-tropospheric migratory anomalies originating over the South China Sea. However, a lower-tropospheric cyclonic anomaly appears during all phases in the former type, but only in the wettest phase in the latter type, with its peak disturbance occurring immediately beneath an upper-level warm anomaly. The production of extreme rainfall in the trough-type episodes is closely related to a deep trough anomaly extending from an intense cyclonic anomaly over north China, which in turn could be traced back to a midlatitude Rossby wave train passing by the Tibetan Plateau. The results have important implications for understanding the origin, structure, and evolution of synoptic disturbances associated with the presummer extreme rainfall in south China.

Incorporation of Environmental Features in Flood Control Channel Projects.

DTIC Science & Technology

1985-05-01

compacted subgrades, a layer of gravel or slag , and a 2- to 4-in. layer of concrete or asphalt. An innovative *. grassed-bituminous trail consisting of 6 in...of slag or crushed stone over a compacted subgrade was proposed for Chartiers Creek (Figure 66). 6" BLACK SLAG OR CRUSHED STONE. PENETRATE - WITH...ASPHALT EMULSION. CHOKE WITH 28 SLAG . BROOM THOROUGHLY INTO VOIDS - A MIXTURE OF ONE HALF (1/2) TOPSOIL AND ONE HALF (1/2) IB BLACK SLAG , AND SEED

Effect of Iron Redox Equilibrium on the Foaming Behavior of MgO-Saturated Slags

NASA Astrophysics Data System (ADS)

Park, Youngjoo; Min, Dong Joon

2018-04-01

In this study, the foaming index of CaO-SiO2-FetO and CaO-SiO2-FetO-Al2O3 slags saturated with MgO was measured to understand the relationship between their foaming behavior and physical properties. The foaming index of MgO-saturated slags increases with the FetO content due to the redox equilibrium of FetO. Experimental results indicated that MgO-saturated slag has relatively high ferric ion concentration, and the foaming index increases due to the effect of ferric ion. Therefore, the foaming behavior of MgO-saturated slag is more reasonably explained by considering the effect of ferric ion on the estimation of slag properties such as viscosity, surface tension, and density. Specifically, the estimation of slag viscosity was additionally verified by NBO/T, and this is experimentally obtained through Raman spectroscopy.

The Effect of Propellant Variables on Slag in Subscale Spin Motors. Part 1; Design and Qualification of a Slag Discrimination Motor

NASA Technical Reports Server (NTRS)

Perkins, F. M.; Beus, R. W.; May, D. H.

1995-01-01

The formation, collection, and expulsion of aluminum oxide slag is known to affect the performance of many solid rocket motor systems. Slag expulsion, in particular, is believed to be capable of causing pressure and thrust perturbations. Propellant combustion studies, performed and documented by many investigators, have shown that variations in propellant raw materials and processing affect the nature of alumina droplets at the burning propellant surface, and hence, may affect the quantity of slag retained in the motor chamber, available for expulsion. Thiokol has completed an experimental and analytical evaluation to determine the effects of several material and process variables on Space SHuttle propellant and its propensity to 'slag'. This paper describes the test article, a small scale spin motor with special nozzle, designed and qualified as a slag discriminating tool for use in the evaluation.

Evaluation of copper slag to catalyze advanced oxidation processes for the removal of phenol in water.

PubMed

Huanosta-Gutiérrez, T; Dantas, Renato F; Ramírez-Zamora, R M; Esplugas, S

2012-04-30

The aim of this work was to evaluate the use of copper slag to catalyze phenol degradation in water by advanced oxidation processes (AOPs). Copper slag was tested in combination with H(2)O(2) (slag/H(2)O(2)) and H(2)O(2)/UV (slag/H(2)O(2)/UV). The studied methods promoted the complete photocatalytic degradation of phenol. Besides, they were able to reduce about 50% the TOC content in the samples. Slag/H(2)O(2)/UV and slag/H(2)O(2) treatments have favored biodegradability increment along the reaction time. Nevertheless, the irradiated method achieved higher values of the biodegradability indicator (BOD(5)/TOC). The toxicity assessment indicated the formation of more toxic compounds in both treatments. However, the control of the reaction time would minimize the environmental impact of the effluents. Copyright © 2012 Elsevier B.V. All rights reserved.

Utilization of High-Temperature Slags From Metallurgy Based on Crystallization Behaviors

NASA Astrophysics Data System (ADS)

Sun, Yongqi; Zhang, Zuotai

2018-05-01

Here, following the principle of modifying crystallization behaviors, including avoidance and optimization, we review recent research on the utilization of hot slags. Because of the high-temperature property (1450-1650°C), the utilization of hot slags are much different from that of other wastes. We approach this issue from two main directions, namely, material recycling and heat utilization. From the respect of material recycling, the utilization of slags mainly follows total utilization and partial utilization, whereas the heat recovery from slags follows two main paths, namely, physical granulation and chemical reaction. The effective disposal of hot slags greatly depends on clarifying the crystallization behaviors, and thus, we discuss some optical techniques and their applicable scientific insights. For the purpose of crystallization avoidance, characterizing the glass-forming ability of slags is of great significance, whereas for crystallization modification, the selection of chemical additives and control of crystallization conditions comprise the central routes.

Influence of amount of oxidizing slag discharged from stainless steelmaking process of electric arc furnace on elution behavior into fresh water

NASA Astrophysics Data System (ADS)

Yokoyama, S.; Shimomura, T.; Hisyamudin, M. N. N.; Takahashi, T.; Izaki, M.

2012-03-01

Fundamental study was carried out for provision for acidification of soil due to acid rain. The influence of weight of the additive slag on elution behavior of the slag into water was studied in this study. Elution experiment was carried out on a basis of JIS K 0058-1. Generally, the pH in the aqueous solution increased with an increase in weight of the additive slag. The pH converged to approximately eight. Calcium, magnesium and manganese, which were essential elements for plants, were eluted from the slag irrespective to elution condition. The eluted concentrations of Ca and Mg increased with an increase in weight of the additive slag. Silicon and zinc were also eluted depending on the conditions. Aluminum that was harmful for plants was not eluted from the used slag.

Moderate Dilution of Copper Slag by Natural Gas

NASA Astrophysics Data System (ADS)

Zhang, Bao-jing; Zhang, Ting-an; Niu, Li-ping; Liu, Nan-song; Dou, Zhi-he; Li, Zhi-qiang

2018-01-01

To enable use of copper slag and extract the maximum value from the contained copper, an innovative method of reducing moderately diluted slag to smelt copper-containing antibacterial stainless steel is proposed. This work focused on moderate dilution of copper slag using natural gas. The thermodynamics of copper slag dilution and ternary phase diagrams of the slag system were calculated. The effects of blowing time, temperature, matte settling time, and calcium oxide addition were investigated. The optimum reaction conditions were identified to be blowing time of 20 min, reaction temperature of 1250°C, settling time of 60 min, CaO addition of 4% of mass of slag, natural gas flow rate of 80 mL/min, and outlet pressure of 0.1 MPa. Under these conditions, the Fe3O4 and copper contents of the residue were 7.36% and 0.50%, respectively.

Utilizing steel slag in environmental application - An overview

NASA Astrophysics Data System (ADS)

Lim, J. W.; Chew, L. H.; Choong, T. S. Y.; Tezara, C.; Yazdi, M. H.

2016-06-01

Steel slags are generated as waste material or byproduct every day from steel making industries.The potential environmental issues which are related with the slag dump or reprocessing for metal recovery are generally being focused in the research. However the chemistry and mineralogy of slag depends on metallurgical process which is able to determine whether the steel slag can be the reusable products or not. Nowadays, steel slag are well characterized by using several methods, such as X-ray Diffraction, ICP-OES, leaching test and many more. About the industrial application, it is mainly reused as aggregate for road construction, as armour stones for hydraulic engineering constructions and as fertilizers for agricultural purposes. To ensure the quality of steel slag for the end usage, several test methods are developed for evaluating the technical properties of steel slag, especially volume stability and environmental behaviour. In order to determine its environmental behaviour, leaching tests have been developed. The focus of this paper however is on those applications that directly affect environmental issues including remediation, and mitigation of activities that negatively impact the environment.

Glass ceramics for incinerator ash immobilization

NASA Astrophysics Data System (ADS)

Malinina, G. A.; Stefanovsky, O. I.; Stefanovsky, S. V.

2011-09-01

Calcined solid radioactive waste (incinerator slag) surrogate and either Na 2Si 2O 5 or Na 2B 4O 7 (borax) at various mass ratios were melted in silicon carbide crucibles in a resistive furnace at temperatures of up to 1775 K (slag without additives). Portions of the melts were poured onto a metal plate; the residues were slowly cooled in turned-off furnace. Both quenched and slowly cooled materials were composed of the same phases. At high slag contents in silicate-based materials nepheline and britholite were found to be major phases. Britholite formed at higher slag content (85 wt.%) became major phase in the vitrified slag. In the system with borax at low slag contents (25 and 50 wt.%) material are composed of predominant vitreous and minor calcium silicate larnite type phase Ca 2SiO 4 where Ca 2+ ions are replaced by different cations. The materials containing slag in amount of 75 wt.% and more are chemically durable. The changes in the structure of anionic motif of quenched samples depending on slag loading were studied by IR spectroscopy.

Predicting Slag Generation in Sub-Scale Test Motors Using a Neural Network

NASA Technical Reports Server (NTRS)

Wiesenberg, Brent

1999-01-01

Generation of slag (aluminum oxide) is an important issue for the Reusable Solid Rocket Motor (RSRM). Thiokol performed testing to quantify the relationship between raw material variations and slag generation in solid propellants by testing sub-scale motors cast with propellant containing various combinations of aluminum fuel and ammonium perchlorate (AP) oxidizer particle sizes. The test data were analyzed using statistical methods and an artificial neural network. This paper primarily addresses the neural network results with some comparisons to the statistical results. The neural network showed that the particle sizes of both the aluminum and unground AP have a measurable effect on slag generation. The neural network analysis showed that aluminum particle size is the dominant driver in slag generation, about 40% more influential than AP. The network predictions of the amount of slag produced during firing of sub-scale motors were 16% better than the predictions of a statistically derived empirical equation. Another neural network successfully characterized the slag generated during full-scale motor tests. The success is attributable to the ability of neural networks to characterize multiple complex factors including interactions that affect slag generation.

Modified DHTT Equipment for Crystallization Studies of Mold Slags

NASA Astrophysics Data System (ADS)

Kölbl, Nathalie; Harmuth, Harald; Marschall, Irmtraud

2018-04-01

The double hot thermocouple technique (DHTT) enables simulations of the temperature gradient at near-service conditions during continuous casting of steel. With the equipment applied so far, a rectangular slag film of even thickness often cannot be achieved. Further, the minimum temperature frequently lies within the slag film. Modified equipment can avoid these disadvantages via the following design features. The entire furnace chamber is heated to the selected temperature of the cold wire, and the minimum temperature is not located within the slag film. Furthermore, the shape of the heating wire is improved, which enables mounting of a thin, rectangular slag film between four platinum wires. This modification allows for investigations on transparent and translucent slags. So far, the results from DHTT investigations were represented via snapshots of the samples at certain experimental times. Therefore, appropriate methods for the graphical representation of the results were suggested: the maximum crystallinity, the time related to certain crystallinities with a dependence on the position within the slag film, and the crystal growth rate. The CaO-MgO-Al2O3-SiO2 slag investigated with this equipment was mineralogically examined additionally, and based on thermodynamic calculations, the allocation of temperatures to certain positions within the crystallized slag film was possible.

Environmental impacts of asphalt mixes with electric arc furnace steel slag.

PubMed

Milačič, Radmila; Zuliani, Tea; Oblak, Tina; Mladenovič, Ana; Ančar, Janez Šč

2011-01-01

Electric arc furnace (EAF) steel slag can be used as an alternative high-quality material in road construction. Although asphalts with slag aggregates have been recognized as environmentally acceptable, there is a lack of data concerning the potential leaching of toxic Cr(VI) due to the highly alkaline media of EAF slag. Leaching of selected water extractable metals from slag indicated elevated concentrations of total chromium and Cr(VI). To estimate the environmental impacts of asphalt mixes with slag, leachability tests based on diffusion were performed using pure water and salt water as leaching agents. Compact and ground asphalt composites with natural aggregates, and asphalt composites in which the natural aggregates were completely replaced by slag were prepared. The concentrations of total chromium and Cr(VI) were determined in leachates over a time period of 6 mo. After 1 and 6 mo, the concentrations of some other metals were also determined in the leachates. The results indicated that chromium in leachates from asphalt composites with the addition of slag was present almost solely in its hexavalent form. However, the concentrations were very low (below 25 μg L) and did not represent an environmental burden. The leaching of other metals from asphalt composites with the addition of slag was negligible. Therefore, the investigated EAF slag can be considered as environmentally safe substitute for natural aggregates in asphalt mixes. Copyright © by the American Society of Agronomy, Crop Science Society of America, and Soil Science Society of America, Inc.

Pilot-scale steam aging of steel slags.

PubMed

Kumar, Praveen; Satish Kumar, D; Marutiram, K; Prasad, Smr

2017-06-01

Solid waste management has gained importance in the steel industry in view of rising environmental concerns and scarcity of raw materials. In spite of significant developments in reducing waste generation and development of recycling technologies, steel slag is still a concern for the industry as most of it is dumped. Steel slag is similar to stone aggregates in strength, but its volumetric instability in contact with water hinders its application as aggregates in construction. A part of steel slag is normally exposed to rain and sun for natural aging and stabilization for months before use. The natural aging process is slow and time-consuming, and thus restricts its usage. The steelmaking slag can be put to effective use as coarse aggregates if quickly aged and stabilized by pre-reacting the free expansive phases. In the present work, a new process has been developed to accelerate the steel slag aging process using steam in a 30 T pilot scale facility. The setup has controlled steam injection, distribution, and process control system for steam, temperature, flow, and pressure. Steam percolates through the minute pores in the slag lumps and hydrates the expansive free lime and MgO phases, making it stable. The aged slag expansion properties were tested using an in-house developed expansion testing apparatus. The process is capable of reducing the expansion of steel slag from 3.5% to <1.5% (standard requirement) in 7 days. The aged steel slag is currently being used in roads at JSW Steel, Vijayanagar Works.

The investigation of solid slag obtained by neutralization of sewage sludge.

PubMed

Kavaliauskas, Zydrunas; Valincius, Vitas; Stravinskas, Giedrius; Milieska, Mindaugas; Striugas, Nerijus

2015-11-01

The purpose of this research is to investigate the feasibility of utilizing the slag collected after gasification of organic fuel combined with sewage sludge. The residue left after gasification process is likely usable as raw material for production of supercondensers. The sewage sludge neutralization system consists of a dosing system (fuel tank), gasifier, plasma reactor, electrostatic filter, and heat exchangers. For the gasification process, dried solid sewage is supplied in proportion of 70% to biomass 30% by weight. The slag is collected in a specially designed chamber beneath the gasifier. A scanning electron microscope (SEM) was used to evaluate surface morphology of the samples. Elemental analysis of the sewage sludge slag was performed using the energy-dispersive spectroscopy (EDS) method, which showed different solid-state elements contained in the porous structure of the solid phase: carbon 29%, aluminum 26%, potassium 20%, chlorine 1%, and others. The specific surface area of the sewage sludge slag is 6.15 m(2)/g as the BET analysis shows. In order to use the slag as a secondary raw material, detailed analysis of the structure and properties is necessary for a decision on whether the slag left after gasification of sewage sludge is suitable for any further usages. Initial results indicate that the slag may be used for production of electrodes for supercapacitors. Every year thousands of tons of sewage sludge are formed in Lithuania. Sewage sludge consists of organic and inorganic compounds. Partial combustion, plasma decomposition, and other methods are used to neutralize the sewage sludge. The incineration of sewage sludge results in generation of solid-phase slag. In this paper the material structure and composition of a solid slag (formed during neutralization of sewage sludge) is considered. Also, the impact the ambient temperature on structure and composition of solid slag is analyzed.

The pH-dependent leaching behavior of slags from various stages of a copper smelting process: Environmental implications.

PubMed

Jarošíková, Alice; Ettler, Vojtěch; Mihaljevič, Martin; Kříbek, Bohdan; Mapani, Ben

2017-02-01

The leaching behaviors of primary copper (Cu) slags originating from Ausmelt, reverbatory, and converter furnaces operating under a single technological process were compared to a residual slag tailing obtained by slag re-processing via flotation and metal recovery. The EN 12457-2 leaching test, used for assessment of the hazardous properties, was followed by the CEN/TS 14997 pH-static leaching test (pH range 3-12). Both leaching experiments were coupled with a mineralogical investigation of the primary and secondary phases as well as geochemical modeling. Metals (Cd, Cu, Pb, Zn) exhibit the highest leaching at low pH. Under acidic conditions (pH 3-6), Ausmelt slag and slag tailing exhibited higher metal leaching compared to other slag types. Very low leaching of metals (far below EU limits for non-hazardous waste) was observed at natural pH (7.9-9.0) for all the studied slag samples. In contrast, relatively high leaching of As was observed over the entire pH range, especially for Ausmelt slag (exceeding the EU limit for hazardous waste by 1.7×). However, geochemical modeling and scanning electron microscopy indicated that formation of stable Ca-Cu-Pb arsenates and the binding of As to newly formed Fe (oxyhydr)oxides play an important role in efficient As immobilization at the slag-water interface. In contrast, no controls were predicted for Sb, whose leaching was almost pH-independent. Nevertheless Sb leached concentrations at natural pH were below EU limit for hazardous waste. Re-processing of primary Cu slags for metal recovery, and subsequent co-disposal of the resulting slag tailing with dolomite-rich mine tailing and local laterite is suitable for stabilizing the remaining contaminants (except Sb) and limiting their leaching into the environment. Copyright © 2016 Elsevier Ltd. All rights reserved.

Geophysical Investigation of Buried Slag at the Parrot Tailings Site, Butte, Montana

NASA Astrophysics Data System (ADS)

Ha, C. D. M.; Shepherd, K.; Mack, A.; Rutherford, B. S.; Speece, M. A.

2016-12-01

Butte, Montana, has served as an important mining district for more than 120 years. This area contains historic mine waste from decades of unregulated mining practices. In July 1881, the Parrot smelter in Butte started operations and was soon processing ore and producing copper. The Parrot smelter also had a concentrating plant that treated the ore prior to smelting. The Parrot smelter wastes (slag and tailings) were later covered with Berkeley Pit crushed quartz monzonite overburden. The slag is bricked because it was deposited hot and, as a consequence forms a laterally extensive, cohesive, hard body that is difficult to remove without blasting. With the mine waste being covered by unknown quantities of overburden and soil throughout the area, and core data being limited and expensive to retrieve, the only economical method of discovery is geophysics. Several geophysical techniques were used to determine the lateral boundaries and depth of the buried slag body. The geophysical methods used were seismic, gravity, electromagnetic induction, and magnetics. Not all of these geophysical surveys produced useful results due to the nature of the slag. For instance, electromagnetic induction could not distinguish between the slag and adjacent tailings; and, the microgravity profiles showed only a small gravitational field variation caused by the density contrast between slag and the surrounding tailings, sediment and granitic cover. On the other hand, the seismic surveys resulted in unexpected first arrival times that distinctly showed velocity variations due to the slag. In addition, the slag body produced a large magnetic response. Unpublished, proprietary well data allowed us to model the slag body from our magnetic data. This model was confirmed by projecting velocity tomograms, that we created using seismic diving waves, onto our magnetic models. Model results were combined to form a three-dimensional image of the slag body. These results will be used to help construct a remediation plan to remove the slag along with the associated tailings.

Computational Fluid Dynamic Modeling of Zinc Slag Fuming Process in Top-Submerged Lance Smelting Furnace

NASA Astrophysics Data System (ADS)

Huda, Nazmul; Naser, Jamal; Brooks, Geoffrey; Reuter, Markus A.; Matusewicz, Robert W.

2012-02-01

Slag fuming is a reductive treatment process for molten zinciferous slags for extracting zinc in the form of metal vapor by injecting or adding a reductant source such as pulverized coal or lump coal and natural gas. A computational fluid dynamic (CFD) model was developed to study the zinc slag fuming process from imperial smelting furnace (ISF) slag in a top-submerged lance furnace and to investigate the details of fluid flow, reaction kinetics, and heat transfer in the furnace. The model integrates combustion phenomena and chemical reactions with the heat, mass, and momentum interfacial interaction between the phases present in the system. A commercial CFD package AVL Fire 2009.2 (AVL, Graz, Austria) coupled with a number of user-defined subroutines in FORTRAN programming language were used to develop the model. The model is based on three-dimensional (3-D) Eulerian multiphase flow approach, and it predicts the velocity and temperature field of the molten slag bath, generated turbulence, and vortex and plume shape at the lance tip. The model also predicts the mass fractions of slag and gaseous components inside the furnace. The model predicted that the percent of ZnO in the slag bath decreases linearly with time and is consistent broadly with the experimental data. The zinc fuming rate from the slag bath predicted by the model was validated through macrostep validation process against the experimental study of Waladan et al. The model results predicted that the rate of ZnO reduction is controlled by the mass transfer of ZnO from the bulk slag to slag-gas interface and rate of gas-carbon reaction for the specified simulation time studied. Although the model is based on zinc slag fuming, the basic approach could be expanded or applied for the CFD analysis of analogous systems.

SiO2 and CaF2 Behavior During Shielded Metal Arc Welding and Their Effect on Slag Detachability of the CaO-CaF2-SiO2 Type ENiCrFe-7-Covered Electrode

NASA Astrophysics Data System (ADS)

Wang, Huang; Qin, Renyao; He, Guo

2016-09-01

The metallurgical behavior during shielded metal arc welding (SMAW) and the slag detachability of the CaO-CaF2-SiO2 type ENiCrFe-7-covered electrodes was investigated. The results indicated that the slag detachability could be improved as the SiO2 in the flux coatings decreased. When the SiO2 in the flux coating was 10.9 pct, about 28.3 pct CaF2 resulted in the best slag detachability. The CaF2 and SiO2 in the flux coating interacted during SMAW to form gaseous SiF4 to be evacuated. In the reactions, one SiO2 consumed two CaF2, leading to the reduction of the ratio of CaF2/SiO2. After comparing the slag compositions, the best slag detachability was obtained at CaO:CaF2:SiO2 = 1.7:1.8:1, but the worst slag detachability appeared at CaO:CaF2:SiO2 = 1.3:0.9:1. The XRD analysis revealed that the oxides and fluorides in the slags preferred to gather together to form cuspidine and other complex phases. If the CaF2 was dominant in the slags, they intended to form homogenous porous microstructures that were relatively strong and would most likely detach from the weld metal in blocks, exhibiting good slag detachability. If the cuspidine phase was dominant, the slags exhibited a `rock strata'-like microstructure in the intergranular area. Such microstructure was very fragile and could be broken into fine powders that were easily embedded in the weld ripples, leading to slag adhesions. This work provides the researcher with a wealth of information and data, which will also be beneficial to the welding material producers and users.

Cross flow cyclonic flotation column for coal and minerals beneficiation

DOEpatents

Lai, Ralph W.; Patton, Robert A.

2000-01-01

An apparatus and process for the separation of coal from pyritic impurities using a modified froth flotation system. The froth flotation column incorporates a helical track about the inner wall of the column in a region intermediate between the top and base of the column. A standard impeller located about the central axis of the column is used to generate a centrifugal force thereby increasing the separation efficiency of coal from the pyritic particles and hydrophillic tailings.

4. Photograph of a photograph in possession of Rock Island ...

Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

4. Photograph of a photograph in possession of Rock Island Arsenal Historical Office. SOUTH ELEVATION AFTER ADDITION OF REINFORCED-CONCRETE SECTION WITH CYCLONE SEPARATOR. DATED NOVEMBER 11, 1944. - Rock Island Arsenal, Building No. 105, South Avenue between Gillespie Avenue & Second Street, Rock Island, Rock Island County, IL

Application of factor separation to heavy rainfall and cyclogenesis events: Mediterranean examples

NASA Astrophysics Data System (ADS)

Romero, R.

2010-09-01

The Mediterranean basin is an ideal atmospheric research "laboratory" recognized as one of the main cyclogenetic areas in the world. Much of the high impact weather affecting its coastal countries (notably strong winds and heavy precipitations) has been statistically associated with the near presence of a distinct cyclonic signature. The numerical modelling of these atmospheric circulations is the most powerful tool available to scientists to develop a better physical understanding of the responsible mechanisms. In particular, many studies have used this potential to isolate the role played by different physical factors by means of the factor separation technique. Boundary factors (e.g. orography and latent heat flux from the Mediterranean) and model physics factors (e.g. latent heat release in cloud systems) have been typically considered. Different results about the role of both types of factors in Mediterranean flash flood events will be shown and discussed. Comparatively less attention, however, has been paid to the effects due to internal features of the flow dynamics (jet streaks, troughs, fronts, etc) probably because, unlike the boundary of model physics factors, modifying or switching off these elements in the simulations is not straightforward. The three-dimensional nature and mutual dependence of pressure, temperature and wind fields pose serious constraints on the ways these fields can be altered without compromising the delicate dynamical balances that govern both the model equations and actual data. It will be presented a relatively clean approach to deal with these dynamical factors, based on the concept of potential vorticity (PV) and its invertibility principle. The role of upper-level precursor disturbances on heavy rain producing western Mediterranean cyclones will be studied by this PV inversion method. Finally, the applicability of the factor separation method to the study of extratropical cyclones in a framework which does not involve numerical model simulations will be highlighted. Specifically, an experimental design which implements quantitatively the PV thinking concepts will be presented. It is based on a prognostic system of balance equations that are consistent with the PV inversion method. By switching on and off the PV anomalies of interest, different flow configurations are generated and the corresponding solutions to the prognostic equations can be algebraically combined to isolate the magnitude of both the individual and synergistic effects of the PV anomalies on the spatial pattern of geopotential height tendency -and vertical motion- around the cyclone, with the additional advantage of its low computational cost. The potentialities of this novel approach to elucidate the impacts and interactions of the undulating tropopause, the low-level baroclinicity and the latent heat release on a deep Mediterranean cyclone will be discussed in this talk.

A Powder Delivery System (PoDS) for Mars in situ Science

NASA Astrophysics Data System (ADS)

Bryson, C.; Blake, D.; Saha, C.; Sarrazin, P.

2004-12-01

Many instruments proposed for in situ Mars science investigations work best with fine-grained samples of rocks or soils. Such instruments include the mineral analyzer CheMin [1] and any instrument that requires samples having high surface areas (e.g., mass spectrometers, organic analyzers, etc). The Powder Delivery System (PoDS) is designed to deliver powders of selected grain sizes from a sample acquisition device such as an arm-deployed robotic driller or corer to an instrument suite located on the body of a rover/lander. PoDS is capable of size-selective sampling of crushed rocks, soil or drill powder for delivery to instruments that require specific grain sizes (e.g. 5-50 mg of less than150 micron powder for CheMin). Sample material is transported as an aerosol of particles and gas by vacuum advection. In the laboratory a venturi pump driven by compressed air provides the impulse. On Mars, the ambient atmosphere is a source of CO2 that can be captured and compressed by adsorption pumping during diurnal temperature cycling [2]. The lower atmospheric pressure on the surface of Mars (7 torr) will affect fundamental parameters of gas-particle interaction such as Reynolds, Stocks and Knudsen numbers [3]. However, calculations show that the PoDS will operate under both Martian and terrestrial atmospheric conditions. Cyclone separators with appropriate particle size selection ranges remove particles from the aerosol stream. The vortex flow inside the cyclone causes grains larger than a specific size to be collected, while smaller grains remain entrained in the gas. Cyclones are very efficient inertial and centrifugal particle separators with cut sizes (d50) as low as 4 microns. Depending on the particle size ranges desired, a series of cyclones with descending cut sizes may be used, the simplest case being a single cyclone for particle deposition without mass separation. Transmission / membrane filters of appropriate pore sizes may also be used to collect powder from the aerosol stream. Results of a number of tests of the prototype PoDS will be presented. [1] Blake D. F., Sarrazin P., Bish D. L., Feldman S., Chipera S. J, Vaniman D.T., and Collins S., 2004, Definitive Mineralogical Analysis of Mars Analog Rocks Using the CheMin XRD/XRF Instrument, LPSC XXXV abstr. #1794 (CD-ROM). [2] Finn J. E., McKay C. P. and Sridhar R. K., 1999, Martian Atmosphere Utilization by Temperature-Swing Adsorption, University of Arizona, Publication No.961597, http://stl.ame.arizona.edu/publications/961597.pdf [3] Hinds W. C., 1999, Aerosol Technology - Properties, Behavior, and Measurement of Airborne Particles, Second edition, John Wiley & Sons, Inc., pp 15-67, 111-136.

The Two-Phase Flow Separator Experiment Breadboard Model: Reduced Gravity Aircraft Results

NASA Technical Reports Server (NTRS)

Rame, E; Sharp, L. M.; Chahine, G.; Kamotani, Y.; Gotti, D.; Owens, J.; Gilkey, K.; Pham, N.

2015-01-01

Life support systems in space depend on the ability to effectively separate gas from liquid. Passive cyclonic phase separators use the centripetal acceleration of a rotating gas-liquid mixture to carry out phase separation. The gas migrates to the center, while gas-free liquid may be withdrawn from one of the end plates. We have designed, constructed and tested a breadboard that accommodates the test sections of two independent principal investigators and satisfies their respective requirements, including flow rates, pressure and video diagnostics. The breadboard was flown in the NASA low-gravity airplane in order to test the system performance and design under reduced gravity conditions.

Role of a gas phase in the kinetics of zinc and iron reduction with carbon from slag melts

NASA Astrophysics Data System (ADS)

Chumarev, V. M.; Selivanov, E. N.

2013-03-01

The influence of the mass transfer conditions in the gas phase having formed at the carbon-slag melt interface on CO regeneration is approximately estimated in the framework of a two-stage scheme of metal reduction from slag melts by carbon. The effect of zinc vapors on the combined reduction of iron and zinc from slags is considered. The influence of the slag composition and temperature on the critical concentration of zinc oxide above which no iron forms as an individual phase is explained.

Evaluation of a Combined Cyclone and Gas Filtration System for Particulate Removal in the Gasification Process

DOE Office of Scientific and Technical Information (OSTI.GOV)

Rizzo, Jeffrey J.

2010-04-30

The Wabash gasification facility, owned and operated by sgSolutions LLC, is one of the largest single train solid fuel gasification facilities in the world capable of transforming 2,000 tons per day of petroleum coke or 2,600 tons per day of bituminous coal into synthetic gas for electrical power generation. The Wabash plant utilizes Phillips66 proprietary E-Gas (TM) Gasification Process to convert solid fuels such as petroleum coke or coal into synthetic gas that is fed to a combined cycle combustion turbine power generation facility. During plant startup in 1995, reliability issues were realized in the gas filtration portion of themore » gasification process. To address these issues, a slipstream test unit was constructed at the Wabash facility to test various filter designs, materials and process conditions for potential reliability improvement. The char filtration slipstream unit provided a way of testing new materials, maintenance procedures, and process changes without the risk of stopping commercial production in the facility. It also greatly reduced maintenance expenditures associated with full scale testing in the commercial plant. This char filtration slipstream unit was installed with assistance from the United States Department of Energy (built under DOE Contract No. DE-FC26-97FT34158) and began initial testing in November of 1997. It has proven to be extremely beneficial in the advancement of the E-Gas (TM) char removal technology by accurately predicting filter behavior and potential failure mechanisms that would occur in the commercial process. After completing four (4) years of testing various filter types and configurations on numerous gasification feed stocks, a decision was made to investigate the economic and reliability effects of using a particulate removal gas cyclone upstream of the current gas filtration unit. A paper study had indicated that there was a real potential to lower both installed capital and operating costs by implementing a char cyclonefiltration hybrid unit in the E-Gas (TM) gasification process. These reductions would help to keep the E-Gas (TM) technology competitive among other coal-fired power generation technologies. The Wabash combined cyclone and gas filtration slipstream test program was developed to provide design information, equipment specification and process control parameters of a hybrid cyclone and candle filter particulate removal system in the E-Gas (TM) gasification process that would provide the optimum performance and reliability for future commercial use. The test program objectives were as follows: 1. Evaluate the use of various cyclone materials of construction; 2. Establish the optimal cyclone efficiency that provides stable long term gas filter operation; 3. Determine the particle size distribution of the char separated by both the cyclone and candle filters. This will provide insight into cyclone efficiency and potential future plant design; 4. Determine the optimum filter media size requirements for the cyclone-filtration hybrid unit; 5. Determine the appropriate char transfer rates for both the cyclone and filtration portions of the hybrid unit; 6. Develop operating procedures for the cyclone-filtration hybrid unit; and, 7. Compare the installed capital cost of a scaled-up commercial cyclone-filtration hybrid unit to the current gas filtration design without a cyclone unit, such as currently exists at the Wabash facility.« less

Processing of Phosphorus Slag with Recovery of Rare Earth Metals and Obtaining Silicon Containing Cake

NASA Astrophysics Data System (ADS)

Karshigina, Zaure; Abisheva, Zinesh; Bochevskaya, Yelena; Akcil, Ata; Sharipova, Aynash; Sargelova, Elmira

2016-10-01

The present research is devoted to the processing of slag generating during the yellow phosphorus production. In this paper are presented studies on leaching of phosphorus production slag by nitric acid with recovery of rare earth metals (REMs) into solution. REMs recovery into the solution achieved 98 % during the leaching process with using 7.5 mol/L of HNO3, liquid-to-solid ratio is 2.6:1, temperature is 60°C, process duration is 1 hour and stirrer speed is 500 rpm. Behaviour during the leaching of associated components such as calcium, aluminium, and iron was studied. After the leaching cake contains ∼⃒75-85 % of SiO2 and it might be useful for obtaining of precipitated silicon dioxide. With the purpose of separation from the impurities, recovery and concentrating of REMs, the obtained solution after leaching was subjected to extraction processing methods. The influence of ratio of organic and aqueous phases (O: A) on the extraction of rare earth metals by tributyl phosphate (TBP) with concentrations from 20 up to 100 % was studied. The REMs extraction with increasing TBP concentration under changes O:A ratio from 1:20 down to 1:1 into the organic phase from the solutions after nitric acid leaching increased from 22.2 up to 99.3%. The duration effect of REMs extraction process was studied by tributyl phosphate. It is revealed that with increasing of duration of the extraction process from 10 to 30 minutes REMs recovery into the organic phase almost did not changed. The behaviour of iron in the extraction process by TBP was studied. It was found that such accompanying components as calcium and aluminium by tributyl phosphate didn't extracted. To construct isotherm of REMs extraction of by tributyl phosphate was used variable volume method. It was calculated three-step extraction is needed for REMs recovery from the solutions after nitric acid leaching of phosphorus production slag. The process of the three-steps counter current extraction of rare earth metals was modelled from the solutions after slag leaching with using 50 % of TBP in kerosene at the ratios O:A = 1:6 and 1:20. So, REMs recovery into the extract achieved 97.0 and 76.5 %, respectively. It was offered flowsheet of processing of phosphorus slag production with extraction of rare earth metals and obtaining silicon containing cake.

Weather Avoidance Guidelines for NASA Global Hawk High-Altitude UAS

NASA Technical Reports Server (NTRS)

Cecil, Daniel J.; Zipser, Edward J.; Velden, Chris; Monette, Sarah; Heymsfield, Gerry; Braun, Scott; Newman, Paul; Black, Pete; Black, Michael; Dunion, Jason

2014-01-01

NASA operates two Global Hawk unmanned aircraft systems for Earth Science research projects. In particular, they are used in the Hurricane and Severe Storm Sentinel (HS3) project during 2012, 2013, and 2014 to take measurements from the environment around tropical cyclones, and from directly above tropical cyclones. There is concern that strict adherence to the weather avoidance rules used in 2012 may sacrifice the ability to observe important science targets. We have proposed modifications to these weather avoidance rules that we believe will improve the ability to observe science targets without compromising aircraft safety. The previous guidelines, used in 2012, specified: Do not approach thunderstorms within 25 nm during flight at FL500 or below. When flying above FL500: Do not approach reported lightning within 25NM in areas where cloud tops are reported at FL500 or higher. Aircraft should maintain at least 10000 ft vertical separation from reported lightning if cloud tops are below FL500. No over-flight of cumulus tops higher than FL500. No flight into forecast or reported icing conditions. No flight into forecast or reported moderate or severe turbulence Based on past experience with high-altitude flights over tropical cyclones, we have recommended changing this guidance to: Do not approach thunderstorms within 25 nm during flight at FL500 or below. Aircraft should maintain at least 5000 ft vertical separation from significant convective cloud tops except: a) When cloud tops above FL500: In the event of reported significant lightning activity or indicators of significant overshooting tops, do not approach within 10-25 nm, depending on pilot discretion and advice from Mission Scientist. b) When cloud tops are below FL500, maintain 10000 ft separation from reported significant lightning or indicators of significant overshooting tops. No flight into forecasted or reported icing conditions. No flight into forecasted or reported moderate or severe turbulence The key changes have to do with overflight of high convective cloud tops and those producing lightning. Experience shows that most tropical oceanic convection (including that in tropical cyclones) is relatively gentle even if the cloud tops are quite high, and can be safely overflown. Exceptions are convective elements producing elevated lightning flash rates (more than just the occasional flash, which would trigger avoidance under the previous rules) and significant overshooting cloud tops.

Infiltration of Slag Film into the Grooves on a Continuous Casting Mold

NASA Astrophysics Data System (ADS)

Cho, Jung-Wook; Jeong, Hee-Tae

2013-02-01

An analytical model is developed to clarify the slag film infiltration into grooves on a copper mold during the continuous casting of steel slabs. A grooved-type casting mold was applied to investigate the infiltration of slag film into the grooves of a pitch of 0.8 mm, width of 0.7 mm, and depth of 0.6 mm at the vicinity of a meniscus. The plant trial tests were carried out at a casting speed of 5.5 m min-1. The slag film captured at a commercial thin slab casting plant showed that both the overall and the liquid film thickness were decreased exponentially as the distance from the meniscus increases. In contrast, the infiltration of slag film into the grooves had been increased with increasing distance from the meniscus. A theoretic model has been derived based on the measured profile of slag film thickness to calculate the infiltration of slag film into the grooves. It successfully reproduces the empirical observation that infiltration ratio increased sharply along casting direction, about 80 pct at 50 mm and 95 pct at 150 mm below the meniscus. In the model calculation, the infiltration of slag film increases with increasing groove width and/or surface tension of the slag. The effect of groove depth is negligible when the width to depth ratio of the groove is larger than unity. It is expected that the developed model for slag film infiltration in this study will be widely utilized to optimize the design of groove dimensions in continuous casting molds.

Evaluation of electric arc furnace-processed steel slag for dermal corrosion, irritation, and sensitization from dermal contact.

PubMed

Suh, Mina; Troese, Matthew J; Hall, Debra A; Yasso, Blair; Yzenas, John J; Proctor, Debora M

2014-12-01

Electric arc furnace (EAF) steel slag is alkaline (pH of ~11-12) and contains metals, most notably chromium and nickel, and thus has potential to cause dermal irritation and sensitization at sufficient dose. Dermal contact with EAF slag occurs in many occupational and environmental settings because it is used widely in construction and other industrial sectors for various applications including asphaltic paving, road bases, construction fill, and as feed for cement kilns construction. However, no published study has characterized the potential for dermal effects associated with EAF slag. To assess dermal irritation, corrosion and sensitizing potential of EAF slag, in vitro and in vivo dermal toxicity assays were conducted based on the Organisation for Economic Co-operation and Development (OECD) guidelines. In vitro dermal corrosion and irritation testing (OECD 431 and 439) of EAF slag was conducted using the reconstructed human epidermal (RHE) tissue model. In vivo dermal toxicity and delayed contact sensitization testing (OECD 404 and 406) were conducted in rabbits and guinea pigs, respectively. EAF slag was not corrosive and not irritating in any tests. The results of the delayed contact dermal sensitization test indicate that EAF slag is not a dermal sensitizer. These findings are supported by the observation that metals in EAF slag occur as oxides of low solubility with leachates that are well below toxicity characteristic leaching procedure (TCLP) limits. Based on these results and in accordance to the OECD guidelines, EAF slag is not considered a dermal sensitizer, corrosive or irritant. Copyright © 2014 John Wiley & Sons, Ltd.

Availability of arsenic, copper, lead, thallium, and zinc to various vegetables grown in slag-contaminated soils.

PubMed

Bunzl, K; Trautmannsheimer, M; Schramel, P; Reifenhäuser, W

2001-01-01

To anticipate a possible hazard resulting from the plant uptake of metals from slag-contaminated soils, it is useful to study whether vegetables exist that are able to mobilize a given metal in the slag to a larger proportion than in an uncontaminated control soil. For this purpose, we studied the soil to plant transfer of arsenic, copper, lead, thallium, and zinc by the vegetables bean (Phaseolus vulgaris L. 'dwarf bean Modus'), kohlrabi (Brassica oleracea var. gongylodes L.), mangold (Beta vulgaris var. macrorhiza ), lettuce (Lactuca sativa L. 'American gathering brown'), carrot (Daucus carota L. 'Rotin', 'Sperlings's'), and celery [Apium graveiolus var. dulce (Mill.) Pers.] from a control soil (Ap horizon of a Entisol) and from a contaminated soil (1:1 soil-slag mixtures). Two types of slags were used: an iron-rich residue from pyrite (FeS2) roasting and a residue from coal firing. The metal concentrations in the slags, soils, and plants were used to calculate for each metal and soil-slag mixture the plant-soil fractional concentration ratio (CRfractional,slag), that is, the concentration ratio of the metal that results only from the slag in the soil. With the exception of TI, the resulting values obtained for this quantity for As, Cu, Pb, and Zn and for all vegetables were significantly smaller than the corresponding plant-soil concentration ratios (CRcontrol soil) for the uncontaminated soil. The results demonstrate quantitatively that the ability of a plant to accumulate a given metal as observed for a control soil might not exist for a soil-slag mixture, and vice versa.

Perspectives regarding the use of metallurgical slags as secondary metal resources - A review of bioleaching approaches.

PubMed

Potysz, Anna; van Hullebusch, Eric D; Kierczak, Jakub

2018-05-05

Smelting activity by its very nature produces large amounts of metal-bearing waste, often called metallurgical slag(s). In the past, industry used to dispose of these waste products at dumping sites without the appropriate environmental oversight. Once there, ongoing biogeochemical processes affect the stability of the slags and cause the release of metallic contaminants. Rather than viewing metallurgical slags as waste, however, such deposits should be viewed as secondary metal resources. Metal bioleaching is a "green" treatment route for metallurgical slags, currently being studied under laboratory conditions. Metal-laden leachates obtained at the bioleaching stage have to be subjected to further recovery operations in order to obtain metal(s) of interest to achieve the highest levels of purity possible. This perspective paper considers the feasibility of the reuse of base-metal slags as secondary metal resources. Special focus is given to current laboratory bioleaching approaches and associated processing obstacles. Further directions of research for development of more efficient methods for waste slag treatment are also highlighted. The optimized procedure for slag treatment is defined as the result of this review and should include following steps: i) slag characterization (chemical and phase composition and buffering capacity) following the choice of initial pH, ii) the choice of particle size, iii) the choice of the liquid-to-solid ratio, iv) the choice of microorganisms, v) the choice of optimal nutrient supply (growth medium composition). An optimal combination of all these parameters will lead to efficient extraction and generation of metal-free solid residue. Copyright © 2018 Elsevier Ltd. All rights reserved.

Advantages and risks of using steel slag in preparing composts from raw organic waste.

PubMed

Tu, Xuefei; Aneksampant, Apichaya; Kobayashi, Shizusa; Tanaka, Atsushi; Nishimoto, Ryo; Fukushima, Masami

2017-01-02

It had been reported that iron and manganese oxides in steel slag enhanced the production of humic acid (HA) from low-molecular-weight compounds, such as phenolic acids, amino acids, and saccharides. In the present study, this function of steel slag was applied to the composting of raw organic wastes (ROWs). The degree of humification of HAs is an important factor in evaluating compost quality. Thus, HAs were extracted from the prepared composts and the humification parameters were determined, in terms of elemental compositions, acidic functional group contents, molecular weights, spectroscopic parameters from UV-vis absorption and 13 C NMR spectra. The timing for adding steel slag affected the degree of humification of HAs in the composts. The weight average molecular weight of a HA when slag was added initially (29 kDa) was significantly higher than when slag was added after elevating the temperature of the compost pile (17-18 kDa). These results show that ROWs are decomposed to low-molecular-weight compounds after the pile temperature is elevated and the presence of slag enhances the polycondensation of these compounds to produce HAs with a higher degree of humification. Because the slag used in the present study contained several-tens ng g -1 to several μg g -1 of toxic elements (B, Cu, Cr, and Zn), leaching tests for these elements from the prepared composts were carried out. Levels for leaching boron from composts prepared by adding slag (0.2-0.4 mg L -1 ) were obviously higher than the corresponding levels without slag (0.05 mg L -1 ).

Study of Reaction Between Slag and Carbonaceous Materials

NASA Astrophysics Data System (ADS)

Maroufi, Samane; Mayyas, Mohannad; Mansuri, Irshad; O'Kane, Paul; Skidmore, Catherine; Jin, Zheshi; Fontana, Andrea; Sahajwalla, Veena

2017-10-01

The chemical interaction of a typical slag of EAF with three different carbon sources, coke, rubber-derived carbon (RDC), coke-RDC blend, was studied in atmospheric pressure at 1823 K (1550 °C). Using an IR-gas analyzer, off-gases evolved from the sample were monitored. While the coke-RDC blend exhibited the best reducing performance in reaction with molten slag, the RDC sample showed poor interaction with the molten slag. The gasification of the coke, RDC, and coke-RDC blend was also carried out under oxidizing conditions using a gas mixture of CO2 (4 wt pct) and Ar (96 wt pct) and it was shown that the RDC sample had the highest rate of gasification step C0 {\\longrightarrow}\\limits{{k3 }}{CO} + nCf (11.6 site/g s (×6.023 × 1023/2.24 × 104)). This may be attributed to its disordered structure confirmed by Raman spectra and its nano-particle morphology observed by FE-SEM. The high reactivity of RDC with CO2 provided evidence that the Boudouard reaction was fast during the interaction with molten slag. However, low reduction rate of iron oxide from slag with RDC can be attributed to the initial weak contact between RDC and molten slag implying that the contact between carbonaceous matter and slag plays significant roles in the reduction of iron oxide from slag.

Removal of hexavalent chromium in carbonic acid solution by oxidizing slag discharged from steelmaking process in electric arc furnace

NASA Astrophysics Data System (ADS)

Yokoyama, Seiji; Okazaki, Kohei; Sasano, Junji; Izaki, Masanobu

2014-02-01

Hexavalent chromium (Cr(VI)) is well-known to be a strong oxidizer, and is recognized as a carcinogen. Therefore, it is regulated for drinking water, soil, groundwater and sea by the environmental quality standards all over the world. In this study, it was attempted to remove Cr(VI) ion in a carbonic acid solution by the oxidizing slag that was discharged from the normal steelmaking process in an electric arc furnace. After the addition of the slag into the aqueous solution contained Cr(VI) ion, concentrations of Cr(VI) ion and total chromium (Cr(VI) + trivalent chromium (Cr(III)) ions decreased to lower detection limit of them. Therefore, the used slag could reduce Cr(VI) and fix Cr(III) ion on the slag. While Cr(VI) ion existed in the solution, iron did not dissolve from the slag. From the relation between predicted dissolution amount of iron(II) ion and amount of decrease in Cr(VI) ion, the Cr(VI) ion did not react with iron(II) ion dissolved from the slag. Therefore, Cr(VI) ion was removed by the reductive reaction between Cr(VI) ion and the iron(II) oxide (FeO) in the slag. This reaction progressed on the newly appeared surface of iron(II) oxide due to the dissolution of phase composed of calcium etc., which existed around iron(II) oxide grain in the slag.

Characterization and recovery of copper values from discarded slag.

PubMed

Das, Bisweswar; Mishra, Barada Kanta; Angadi, Shivakumar; Pradhan, Siddharth Kumar; Prakash, Sandur; Mohanty, Jayakrushna

2010-06-01

In any copper smelter large quantities of copper slag are discarded as waste material causing space and environmental problems. This discarded slag contains important amounts of metallic values such as copper and iron. The recovery of copper values from an Indian smelter slag that contains 1.53% Cu, 39.8% Fe and 34.65% SiO(2) was the focus of the present study. A complete investigation of the different phases present in the slag has been carried out by means of optical microscopy, Raman spectroscopy, scanning electron microscopy (SEM), and X-ray diffraction (XRD) techniques. It is observed that iron and silica are mostly associated with the fayalite phase whereas copper is present in both oxide and sulfide phases. These oxide and sulfide phases of copper are mostly present within the slag phase and to some extent the slag is also embedded inside the oxide and sulfide phases. The recovery of copper values from the discarded slag has been explored by applying a flotation technique using conventional sodium isopropyl xanthate (SIX) as the collector. The effects of flotation parameters such as pH and collector concentration are investigated. Under optimum flotation conditions, it is possible to achieve 21% Cu with more than 80% recovery.

Effect of electric arc furnace slag on growth and physiology of maize (Zea mays L.).

PubMed

Radić, Sandra; Crnojević, Helena; Sandev, Dubravka; Jelić, Sonja; Sedlar, Zorana; Glavaš, Katarina; Pevalek-Kozlina, Branka

2013-12-01

Basic slag, used in this study as a potential source of certain nutrients, is a byproduct of the production of steel in electric arc furnace (EAF). A pot experiment with two nutrient-poor substrates was conducted to investigate to compare the effect of EAF steel slag and fertilizers NPK + F e on growth and availability of specific nutrients to maize. Mineral content of both substrate and plant leaves, growth, chlorophyll fluorescence and photosynthetic pigments were measured following six weeks of cultivation. As steel slag also contains trace amounts of heavy metals, certain oxidative parameters (antioxidative enzyme activities and lipid peroxidation) were evaluated as well. The steel slag improved soil mineral composition, increased above ground maize biomass by providing Fe, Mn, Mg, K and partly P and improved photosynthetic parameters. The potential phytotoxicity of EAF slag containing substrates was not determined as evaluated by MDA (malondialdehyde), GR (glutathione reductase) and APX (ascorbate peroxidase) levels. The obtained results show that EAF steel slag is comparable to NPK + F e in supplying nutrients for maize growth, indicating the potential of EAF steel slag as an inexpensive and non-phytotoxic nutrient supplier especially in poor soils.

The effect of slag addition on strength development of Class C fly ash geopolymer concrete at normal temperature

NASA Astrophysics Data System (ADS)

Wardhono, Arie; Law, David W.; Sutikno, Dani, Hasan

2017-09-01

This paper presents the effect of slag addition on strength development and workability of fly ash/slag based geopolymer (FASLG) concrete cured at normal temperature. Class C fly ash with high ferrite (Fe) content was used as the primary material. The proportions of fly ash (FA) to slag (SL) are: 1 FA : 0 SL, 0.9 FA : 0.1 SL, 0.7 FA : 0.3 SL, and 0.5 FA : 0.5 SL. The workability and strength properties were determined by slump, vikat, and compressive strength tests. The result shows that the highest compressive strength was achieved by FASLG-3 concrete with 30% slag addition and exhibited a comparable strength to that normal concrete at 28 days. The 30% slag addition also improve the workability and increase the setting time of FASLG concrete specimens. It can be concluded that the slag inclusion on fly ash will improve the performance of geopolymer concrete at normal temperature.

Triple-activated blast furnace slag

DOE Office of Scientific and Technical Information (OSTI.GOV)

Clarke, W.J.

1995-12-31

The current shortage of portland cement in the world will require the use of Ground Granulated Blast Furnace Slag (GGBFS) to fill demands in many industrialized countries. Therefore, an extensive series of triple-activated slag experiments have been undertaken to optimize an economical combination of mechanical properties for alkali-activated slags. Na{sub 2}OSiO{sub 2} (N Grade), Ca(OH){sub 2}, H{sub 2}O and Na{sub 2}CO{sub 3} have been added as activators in 5 to 10, 0 to 5 and 0 to 5 weight percentages of water and slag in a mix with a water:cement ratio of 1:1. Silica Fume and Sika 10 superplasticizer havemore » been added as 1 and 10 weight percent of slag. Set times, initial hardening times and compressive strengths at percentages of the mix to identify more refined formulations. Finally, the resulting aggregate to develop a triple-activated slag formulation with the ultimate objective of contributing toward satisfying the world shortage of high performance concrete.« less

Growth promotion effect of steelmaking slag on Spirulina platensis

NASA Astrophysics Data System (ADS)

Nogami, R.; Tam, L. T.; Anh, H. T. L.; Quynh, H. T. H.; Thom, L. T.; Nhat, P. V.; Thu, N. T. H.; Hong, D. D.; Wakisaka, M.

2016-04-01

A growth promotion effect of steelmaking slag on Spirulina platensis M135 was investigated. The growth promotion effect was obtained that was 1.27 times greater than that obtained by the control by adding 500 mg L-1 of steelmaking slag and culturing for 60 days. The lipid content decreased in a concentration-dependent manner with steelmaking slag, whereas the carbohydrate content remained constant. The protein content of S. platensis M135 increased in a concentration-dependent manner with steelmaking slag when cultured at day 45. The superoxide dismutase activity of S. platensis M135 exhibited a decreasing trend in a time-dependent manner and an increasing trend in the control. The superoxide dismutase activity was lower than that of the control at day 1 but was higher at day 30. No genetic damage was observed up to 500 mg L-1 of steelmaking slag at 30 days of culture. Recovery from genetic damage was observed at 1,000 mg L-1 of steelmaking slag but not at higher concentrations.

Reuse of EAF Slag as Reinforcing Filler for Polypropylene Matrix Composites

NASA Astrophysics Data System (ADS)

Cornacchia, G.; Agnelli, S.; Gelfi, M.; Ramorino, G.; Roberti, R.

2015-06-01

Electric-arc furnace (EAF) slag, the by-product of steel fabricated at the EAF, is in most cases still sent to dumps, with serious environmental consequences. This work shows an innovative, economically convenient application for EAF slag: its use as reinforcing filler for polypropylene. Composites based on polypropylene containing 10-40 wt.% of EAF slag particles were prepared by melt compounding followed by injection molding. A physical-chemical analysis of the EAF slag was performed to determine microstructural features and main component phases. Leaching tests demonstrated that, although EAF slag can release small amounts of toxic elements, such as heavy metals, incorporating such material into the polymeric matrix immobilizes the heavy metals inside that matrix. The mechanical characterization of the polymer-based composites was performed. Incorporating EAF slag particles raises the Young's modulus and the tensile strength at yield, whereas elongation at break and the impact strength of the polymer-based composite are significantly reduced only when large amounts of filler are added, i.e., 30% or more.

Research on the compressive strength of basic magnesium salts and cyanide slag solidified body

NASA Astrophysics Data System (ADS)

Tu, Yubo; Han, Peiwei; Ye, Shufeng; Wei, Lianqi; Zhang, Xiaomeng; Fu, Guoyan; Yu, Bo

2018-02-01

The solidification of cyanide slag by using basic magnesium salts could reduce pollution and protect the environment. Experiments were carried out to investigate the effects of age, mixing amount of cyanide slag, water cement ratio and molar ratio of MgO to MgSO4 on the compressive strength of basic magnesium salts and cyanide slag solidified body in the present paper. It was found that compressive strength of solidified body increased with the increase of age, and decreased with the increase of mixing amount of cyanide slag and water cement ratio. The molar ratio of MgO to MgSO4 should be controlled in the range from 9 to 11 when the mixing amount of cyanide slag was larger than 80 mass%.

Mineralogical Characterization of Copper Slag from Tongling Nonferrous Metals Group China

NASA Astrophysics Data System (ADS)

Chun, Tiejun; Ning, Chao; Long, Hongming; Li, Jiaxin; Yang, Jialong

2016-09-01

In this paper, the mineralogical characterization of typical copper slag supplied by the Tongling Nonferrous Metals Group China was performed based on x-ray fluorescence, x-ray diffraction, and scanning electron microscopy with energy dispersive spectroscopy. The results show that the dominant phases of the slag are fayalite, glassy substance and magnetite. The minor accessory phases consist of copper matte, metallic copper and other complex lead and zinc minerals. The contents of iron, copper, lead and zinc in copper slag are 40.21%, 0.79%, 0.24%, and 2.80%, respectively. The mineralogy of copper slag indicates that these valuable elements are difficult to recover by beneficiation processes due to the complicated occurrences. Instead, the pyro-metallurgical processes appear promising in recovering the valuable metals from copper slag.

Evaluation of copper slag blast media for railcar maintenance

NASA Technical Reports Server (NTRS)

Sagers, N. W.; Finlayson, Mack H.

1989-01-01

Copper slag was tested as a blasting substitute for zirconium silicate which is used to remove paint from railroad cars. The copper slag tested is less costly, strips paint faster, is produced near the point of need, provides a good bonding surface for paint, and permits the operator to work in a more comfortable position, i.e., standing nearly erect instead of having to crouch. Outdoor blasting with the tested Blackhawk (20 to 40 mesh) copper slag is also environmentally acceptable to the State of Utah. Results of tests for the surface erosion rate with copper slag blasting are included.

Mineralogical and geochemical controls on the release of trace elements from slag produced by base- and precious-metal smelting at abandoned mine sites

USGS Publications Warehouse

Piatak, N.M.; Seal, R.R.; Hammarstrom, J.M.

2004-01-01

Slag collected from smelter sites associated with historic base-metal mines contains elevated concentrations of trace elements such as Cu, Zn and Pb. Weathering of slag piles, many of which were deposited along stream banks, potentially may release these trace elements into the environment. Slags were sampled from the Ely and Elizabeth mines in the Vermont copper belt, from the copper Basin mining district at Ducktown, Tennessee and from the Clayton silver mine in the Bayhorse mining district, Idaho, in the USA. Primary phases in the slags include: olivine-group minerals, glass, spinels, sulfide minerals and native metals for Vermont samples; glass, sulfide minerals and native metals for the Ducktown sample; and olivine-group minerals, clinopyroxenes, spinels, sulfide minerals, native metals and other unidentified metallic compounds for Clayton slag. Olivine-group minerals and pyroxenes are dominantly fayalitic and hedenbergitic in composition, respectively and contain up to 1.25 wt.% ZnO. Spinel minerals range between magnetite and hercynite in composition and contain Zn (up to 2.07 wt.% ZnO), Ti (up to 4.25 wt.% TiO2) and Cr (up to 1.39 wt.% Cr2O3). Cobalt, Ni, Cu, As, Ag, Sb and Pb occur in the glass phase, sulfides, metallic phases and unidentified metallic compounds. Bulk slag trace-element chemistry shows that the metals of the Vermont and Tennessee slags are dominated by Cu (1900-13,500 mg/kg) and Zn (2310-10,200 mg/kg), whereas the Clayton slag is dominated by Pb (63,000 mg/kg), Zn (19,700 mg/kg), Cu (7550 mg/kg), As (555 mg/kg), Sn (363 mg/kg) and Ag (200 mg/kg). Laboratory-based leach tests indicate metals can be released under simulated natural conditions. Leachates from most slags were found to contain elevated concentrations of Cu and Zn (up to 1800 and 470 ??g/l, respectively), well in excess of the acute toxicity guidelines for aquatic life. For the Idaho slag, the concentration of Pb in the leachate (11,000 ??g/l) is also in excess of the acute toxicity guideline. Geochemical modeling of the leachate chemistry suggests that leachates from the Vermont, Tennessee and Clayton slags are saturated with amorphous silica and Al hydroxide. Therefore, the dissolution of silicate and oxide phases, the oxidation of sulfide phases, as well as the precipitation of secondary phases may control the composition of leachate from slags. The presence of secondary minerals on slag deposits in the field is evidence that these materials are reactive. The petrographic data and results of leaching tests from this study indicate slag may be a source of potentially toxic metals at abandoned mine sites.

Metal-containing residues from industry and in the environment: geobiotechnological urban mining.

PubMed

Glombitza, Franz; Reichel, Susan

2014-01-01

This chapter explains the manifold geobiotechnological possibilities to separate industrial valuable metals from various industrial residues and stored waste products of the past. In addition to an overview of the different microbially catalyzed chemical reactions applicable for a separation of metals and details of published studies, results of many individual investigations from various research projects are described. These concern the separation of rare earth elements from phosphorous production slags, the attempts of tin leaching from mining flotation residues, the separation of metals from spent catalysts, or the treatment of ashes as valuable metal-containing material. The residues of environmental technologies are integrated into this overview as well. The description of the different known microbial processes offers starting points for suitable and new technologies. In addition to the application of chemolithoautotrophic microorganisms the use of heterotrophic microorganisms is explained.

Pyrolysis with cyclone burner

DOEpatents

Green, Norman W.; Duraiswamy, Kandaswamy; Lumpkin, Robert E.

1978-07-25

In a continuous process for recovery of values contained in a solid carbonaceous material, the carbonaceous material is comminuted and then subjected to flash pyrolysis in the presence of a particulate heat source over an overflow weir to form a pyrolysis product stream containing a carbon containing solid residue and volatilized hydrocarbons. After the carbon containing solid residue is separated from the pyrolysis product stream, values are obtained by condensing volatilized hydrocarbons. The particulate source of heat is formed by oxidizing carbon in the solid residue and separating out the fines.

Statistical Analysis of the Links between Blocking and Nor'easters

NASA Astrophysics Data System (ADS)

Booth, J. F.; Pfahl, S.

2015-12-01

Nor'easters can be loosely defined as extratropical cyclones that develop as they progress northward along the eastern coast of North America. The path makes it possible for these storms to generate storm surge along the coastline and/or heavy precipitation or snow inland. In the present analysis, the path of the storms is investigated relative to the behavior of upstream blocking events over the North Atlantic Ocean. For this analysis, two separate Lagrangian tracking methods are used to identify the extratropical cyclone paths and the blocking events. Using the cyclone paths, Nor'easters are identified and blocking statistics are calculated for the days prior to, during and following the occurrence of the Nor'easters. The path, strength and intensification rates of the cyclones are compared with the strength and location of the blocks. In the event that a Nor'easter occurs, the likelihood of the presence of block at the southeast tip of Greenland is statistically significantly increased, i.e., the presence of a block concurrent with a Nor'easter happens more often than by random coincidence. However no significant link between the strength of the storms and the strength of the block is identified. These results suggest that the presence of the block mainly affects the path of the Nor'easters. On the other hand, in the event of blocking at the southeast tip of Greenland, the likelihood of a Nor'easter, as opposed to a different type of storm is no greater than what one might expect from randomly sampling cyclone tracks. The results confirm a long held understanding in forecast meteorology that upstream blocking is a necessary but not sufficient condition for generating a Nor'easter.

Exchangeable Sodium Percentage decrease in saline sodic soil after Basic Oxygen Furnace Slag application in a lysimeter trial.

PubMed

Pistocchi, Chiara; Ragaglini, Giorgio; Colla, Valentina; Branca, Teresa Annunziata; Tozzini, Cristiano; Romaniello, Lea

2017-12-01

The Basic Oxygen Furnace Slag results from the conversion of hot metal into steel. Some properties of this slag, such as the high pH or calcium and magnesium content, makes it suitable for agricultural use as a soil amendment. Slag application to agricultural soils is allowed in some European countries, but to date there is no common regulation in the European Union. In Italy soils in coastal areas are often affected by excess sodium, which has several detrimental effects on the soil structure and crop production. In this study, carried out within an European project, the ability of the Basic Oxygen Furnace Slag to decrease the soil Exchangeable Sodium Percentage of a sodic soil was evaluated. A three-year lysimeter trial with wheat and tomato crops was carried out to assess the effects of two slag doses (D1, 3.5 g kg -1 year -1 and D, 2, 7 g kg -1 year -1 ) on exchangeable cations in comparison with unamended soil. In addition, the accumulation in the topsoil of vanadium and chromium, the two main trace metals present in the Basic Oxygen Furnace Slag, was assessed. After two years, the soil Exchangeable Sodium Percentage was reduced by 40% in D1 and 45% in D2 compared to the control. A concomitant increase in exchangeable bivalent cations (Ca ++ and Mg ++ ) was observed. We concluded that bivalent cations supplied with the slag competed with sodium for the sorption sites in the soil. The slag treatments also had a positive effect on tomato yields, which were higher than the control. Conversely the wheat yield was lower in the slag-amended soil, possibly because of the toxicity of vanadium added with the slag. This study showed that Basic Oxygen Furnace Slag decreased the Exchangeable Sodium Percentage, but precautions are needed to avoid the build up of toxic concentrations of trace metals in the soil, especially vanadium. Copyright © 2017 Elsevier Ltd. All rights reserved.

Visualisation and quantification of heavy metal accessibility in smelter slags: The influence of morphology on availability.

PubMed

Morrison, Anthony L; Swierczek, Zofia; Gulson, Brian L

2016-03-01

The Imperial Smelting Furnace (ISF) for producing lead and zinc simultaneously has operated on four continents and in eleven countries from the 1950's. One of the process changes that the ISF introduced was the production of a finely granulated slag waste. Although this slag contained significant amounts of residual lead (Pb) and zinc (Zn), because of its glassy nature it was considered environmentally benign. From the Cockle Creek smelter near Boolaroo at the northern end of Lake Macquarie, NSW, Australia, it is estimated that around 2.1 million tonnes of the fine slag was distributed into the community and most remains where it was originally utilised. Residual tonnages of slag of this magnitude are common worldwide wherever the ISF operated. Studies of base metal smelting slags have concluded that mineralogical and morphological characteristics of the slag play a critical role in moderating environmental release of toxic elements. Scanning electron microscopy (SEM) and microanalysis of the ISF slags has shown that the Pb and associated elements are present as discrete nodules (∼6-22 μm) in the slag and that they are not associated with Zn which is contained in the glass slag phase. Using an automated SEM and analysis technique (QEMSCAN(®)) to "map" the mineralogical structure of the particles, it was possible to quantitatively determine the degree of access infiltrating fluids might have to the reaction surface of the Pb phases. The level of access decreases with increasing particle size, but in even the largest sized particles (-3350 + 2000 μm) nearly 80% of the Pb-containing phases were totally or partially accessible. These results provide evidence that the toxic elements in the slags are not contained by the glassy phase and will be vulnerable to leaching over time depending on their individual phase reactivity. Copyright © 2015 Elsevier Ltd. All rights reserved.

Molybdate adsorption from steel slag eluates by subsoils.

PubMed

Matern, K; Rennert, T; Mansfeldt, T

2013-11-01

Steel slags are industrial by-products which are generated in large amounts worldwide, e.g. 150-230×10(6) Mg in 2012, and which are partly used for construction. Molybdenum (Mo) can be added during steel processing in order to harden the steel. The objective of this study was to evaluate the adsorption behaviour of molybdate (MoO4(2-)) from slag eluates in subsoils. Molybdate batch adsorption experiments were carried out with eluates obtained from two different kinds of steel slags (i) LD slag (Linz-Donawitz operation, LDS) and (ii) electric arc furnace slag (EAF) to assess the risk that may arise from the contamination of groundwater by the leaching of molybdate. Six different subsoils were chosen in order to provide a wide range of chemical properties (pH 4.0-7.6; dithionite-extractable Fe 0.73-14.7 g kg(-1)). Molybdate adsorption experiments were carried out at the pH of the steel slag eluates (pH 11-12) as well as at pH values adjusted to the soil pH. The data were evaluated with the Freundlich equation. Molybdate adsorption exhibited a maximum near pH 4 for steel slag eluates adjusted to the soil pH, and decreased rapidly with increasing pH until adsorption was virtually zero at pH>11. Adsorption was greater for soils with high amounts of dithionite-extractable Fe oxides. The extent and behaviour of molybdate adsorption from both eluates was similar. After a reaction time of 24h, the pH of the EAF slag eluate was lower than that of the LD steel slag eluate, which was caused by different acid buffer capacities. Some soils were able to decrease the pH of the EAF slag eluates by about 4 pH units, enhancing the adsorption of molybdate. Transport simulations indicated that molybdate discharge is low in acidic soils. Copyright © 2013 Elsevier Ltd. All rights reserved.

Basic Oxygen Furnace steel slag aggregates for phosphorus treatment. Evaluation of its potential use as a substrate in constructed wetlands.

PubMed

Blanco, Ivan; Molle, Pascal; Sáenz de Miera, Luis E; Ansola, Gemma

2016-02-01

Basic Oxygen Furnace (BOF) steel slag aggregates from NW Spain were tested in batch and column experiments to evaluate its potential use as a substrate in constructed wetlands (CWs). The objectives of this study were to identify the main P removal mechanisms of BOF steel slag and determine its P removal capacity. Also, the results were used to discuss the suitability of this material as a substrate to be used in CWs. Batch experiments with BOF slag aggregates and increasing initial phosphate concentrations showed phosphate removal efficiencies between 84 and 99% and phosphate removal capacities from 0.12 to 8.78 mg P/g slag. A continuous flow column experiment filled with BOF slag aggregates receiving an influent synthetic solution of 15 mg P/L during 213 days showed a removal efficiency greater than 99% and a phosphate removal capacity of 3.1 mg P/g slag. In both experiments the main P removal mechanism was found to be calcium phosphate precipitation which depends on Ca(2+) and OH(-) release from the BOF steel slag after dissolution of Ca(OH)2 in water. P saturation of slag was reached within the upper sections of the column which showed phosphate removal capacities between 1.7 and 2.5 mg P/g slag. Once Ca(OH)2 was completely dissolved in these column sections, removal efficiencies declined gradually from 99% until reaching stable outlet concentrations with P removal efficiencies around 7% which depended on influent Ca(2+) for limited continuous calcium phosphate precipitation. Copyright © 2015 Elsevier Ltd. All rights reserved.

Tribological Technology. Volume II.

DTIC Science & Technology

1982-09-01

rolling bearings, gears, and sliding bearings produce distinctive particles. An atlas of such particles is available2 9 . Atlases of characteristic...Gravitational methods cover both sedimentation and elutration techniques. Inertial type separators perform cyclonic classification. Ferrography is the...generated after each size exposure of contaminant. This can be done today using Ferrography . Standard contaminant sensitivity tests require test

CHARACTERIZATION OF FINE PARTICULATE MATTER PRODUCED BY COMBUSTION OF RESIDUAL FUEL OIL

EPA Science Inventory

Combustion experiments were carried out on four different residual fuel oils in a 732-kW boiler. PM emission samples were separated aerodynamically by a cyclone into fractions that were nominally less than (PM2.5) and greater (PM2.5+) that 2.5 micrometers in diameter. However, ex...

Mechanism of Selenium Loss in Copper Slag

NASA Astrophysics Data System (ADS)

Desai, Bhavin; Tathavadkar, Vilas; Basu, Somnath

2018-03-01

During smelting of copper sulfide concentrate, selenium is distributed between silica-saturated iron-silicate slag and copper-iron sulfide matte. The recovery coefficients of selenium between slag and matte were determined as a function of the initial concentration of selenium at 1523 K (1250 °C) under an inert atmosphere in a vertical tubular furnace. The initial concentration of selenium was varied by the addition of metallic selenium as well as selenium dioxide to the mixture of slag and matte. Analysis of the results indicated high affinity of selenium for matte. The apparent loss of selenium with the slag was attributed to the presence of selenium-enriched matte particles entrapped in the slag, rather than dissolved SeO2. The mechanisms proposed by previous investigators were discussed and also compared with the results of the present investigation.

Mechanism of Selenium Loss in Copper Slag

NASA Astrophysics Data System (ADS)

Desai, Bhavin; Tathavadkar, Vilas; Basu, Somnath

2018-06-01

During smelting of copper sulfide concentrate, selenium is distributed between silica-saturated iron-silicate slag and copper-iron sulfide matte. The recovery coefficients of selenium between slag and matte were determined as a function of the initial concentration of selenium at 1523 K (1250 °C) under an inert atmosphere in a vertical tubular furnace. The initial concentration of selenium was varied by the addition of metallic selenium as well as selenium dioxide to the mixture of slag and matte. Analysis of the results indicated high affinity of selenium for matte. The apparent loss of selenium with the slag was attributed to the presence of selenium-enriched matte particles entrapped in the slag, rather than dissolved SeO2. The mechanisms proposed by previous investigators were discussed and also compared with the results of the present investigation.

Novel Approach for Modeling of Nonuniform Slag Layers and Air Gap in Continuous Casting Mold

NASA Astrophysics Data System (ADS)

Wang, Xudong; Kong, Lingwei; Yao, Man; Zhang, Xiaobing

2017-02-01

Various kinds of surface defects on the continuous casting slab usually originate from nonuniform heat transfer and mechanical behavior, especially during the initial solidification inside the mold. In this article, a model-coupled inverse heat transfer problem incorporating the effect of slag layers and air gap is developed to study the nonuniform distribution of liquid slag, solid slag, and air gap layers. The model considers not only the formation and evolution of slag layers and air gap but also the temperatures in the mold copper as measured by thermocouples. The simulation results from the model and the measured temperatures from experiments are shown to be in good agreement with each other. At the casting speed of 0.65 m/min, the liquid slag film disappears and transforms into solid slag entirely at about 400 mm away from meniscus, and an air gap begins to form. Until the mold exit, the maximum thickness of the solid slag layer and air gap gradually increases to 1.34 and 0.056 mm, respectively. The results illustrate that the magnitude and nonuniform distribution of the slag layers and air gap along the cross direction, correlating with heat flux between the shell and mold, eventually determine the temperature profiles of the mold hot face and slab surface. The proposed model may provide a convenient approach for analyzing nonuniform heat transfer and mechanical behaviors between the mold and slab in the real casting process.

Crystallization of Synthetic Blast Furnace Slags Pertaining to Heat Recovery

NASA Astrophysics Data System (ADS)

Esfahani, Shaghayegh

Heat recovery from blast furnace slags is often contradicted by another requirement, to generate amorphous slag for its use in cement production. As both the rate and extent of heat recovery and slag structure are determined by its cooling rate, a relation between the crystallization kinetics and the cooling conditions is highly desired. In this study, CaO-SiO2-Al2O3-MgO (CSAM) slags with different basicities were studied by Single Hot Thermocouple Technique (SHTT) during isothermal treatment and non-isothermal cooling. Their time-temperature-transformation (TTT) and continuous-cooling-transformation (CCT) diagrams were plotted and compared with each other. Furthermore, kinetic parameters such as the Avrami exponent (n), rate coefficient (K) and effective activation energy of crystallization (EA) were found by analysis of data obtained from in-situ observation of glassy to crystalline transformation and image analysis. Also, the dependence of nucleation and growth rates of crystalline phases were quantified as a function of time, temperature, and slag basicity. Together with the observations of crystallization front, they facilitated establishing the dominant mechanisms of crystallization. In addition to the experimental work, a mathematical model was developed and validated that predicts the amount of crystallization during cooling. A second mathematical model that calculates temperature history of slag during its cooling was coupled with the above model, to allow studying the effect of parameters such as the slag/air ratio and granule size on the heat recovery and glass content of slag.

Suitability of adsorption isotherms for predicting the retention capacity of active slag filters removing phosphorus from wastewater.

PubMed

Pratt, C; Shilton, A

2009-01-01

Active slag filters are an emerging technology for removing phosphorus (P) from wastewater. A number of researchers have suggested that adsorption isotherms are a useful tool for predicting P retention capacity. However, to date the appropriateness of using isotherms for slag filter design remains unverified due to the absence of benchmark data from a full-scale, field filter operated to exhaustion. This investigation compared the isotherm-predicted P retention capacity of a melter slag with the P adsorption capacity determined from a full-scale, melter slag filter which had reached exhaustion after five years of successfully removing P from waste stabilization pond effluent. Results from the standard laboratory batch test showed that P adsorption correlated more strongly with the Freundlich Isotherm (R(2)=0.97, P<0.01) than the Langmuir Isotherm, a similar finding to previous studies. However, at a P concentration of 10 mg/L, typical of domestic effluent, the Freundlich equation predicted a retention capacity of 0.014 gP/kg slag; markedly lower than the 1.23 gP/kg slag adsorbed by the field filter. Clearly, the result generated by the isotherm bears no resemblance to actual field capacity. Scanning electron microscopy analysis revealed porous, reactive secondary minerals on the slag granule surfaces from the field filter which were likely created by weathering. This slow weathering effect, which generates substantial new adsorption sites, is not accounted for by adsorption isotherms rendering them ineffective in slag filter design.

Activity coefficients of NiO and CoO in CaO-Al2O3-SiO2 slag and their application to the recycling of Ni-Co-Fe-based end-of-life superalloys via remelting

NASA Astrophysics Data System (ADS)

Lu, Xin; Miki, Takahiro; Nagasaka, Tetsuya

2017-01-01

To design optimal pyrometallurgical processes for nickel and cobalt recycling, and more particularly for the end-of-life process of Ni-Co-Fe-based end-of-life (EoL) superalloys, knowledge of their activity coefficients in slags is essential. In this study, the activity coefficients of NiO and CoO in CaO-Al2O3-SiO2 slag, a candidate slag used for the EoL superalloy remelting process, were measured using gas/slag/metal equilibrium experiments. These activity coefficients were then used to consider the recycling efficiency of nickel and cobalt by remelting EoL superalloys using CaO-Al2O3-SiO2 slag. The activity coefficients of NiO and CoO in CaO-Al2O3-SiO2 slag both show a positive deviation from Raoult's law, with values that vary from 1 to 5 depending on the change in basicity. The activity coefficients of NiO and CoO peak in the slag with a composition near B = (%CaO)/(%SiO2) = 1, where B is the basicity. We observed that controlling the slag composition at approximately B = 1 effectively reduces the cobalt and nickel oxidation losses and promotes the oxidation removal of iron during the remelting process of EoL superalloys.

Kinetics of Reduction of CaO-FeO x -MgO-PbO-SiO2 Slags by CO-CO2 Gas Mixtures

NASA Astrophysics Data System (ADS)

Jahanshahi, Sharif; Wright, Steven

2017-08-01

Kinetics of the reaction of lead slags (PbO-CaO-SiO2-FeO x -MgO) with CO-CO2 gas mixtures was studied by monitoring the changes in the slag composition when a stream of CO-CO2 gas mixture was blown on the surface of thin layers of slags (3 to 10 mm) at temperatures in the range of 1453 K to 1593 K (1180 °C to 1320 °C). These measurements were carried out under conditions where mass transfer in the gas phase was not the rate-limiting step and the reduction rates were insensitive to factors affecting mass transfer in the slag phase. The results show simultaneous reduction of PbO and Fe2O3 in the slag. The measured specific rate of oxygen removal from the melts varied from about 1 × 10-6 to 4 × 10-5 mol O cm-2 s-1 and was strongly dependent on the slag chemistry and its oxidation state, partial pressure of CO in the reaction gas mixture, and temperature. The deduced apparent first-order rate constant increased with increasing iron oxide content, oxidation state of the slag, and temperature. The results indicate that under the employed experimental conditions, the rate of formation of CO2 at the gas-slag interface is likely to be the rate-limiting step.

Preliminary findings of chemistry and bioaccessibility in base metal smelter slags.

PubMed

Morrison, Anthony L; Gulson, Brian L

2007-08-15

Leaching of toxic metals from slag waste produced during smelting of Pb-Zn ores is generally considered to be negligible. A 1.4 million tonne stockpile of slag containing up to 2.5% Pb and other contaminants has accumulated on a smelter site at North Lake Macquarie, New South Wales, Australia, and it has also been freely used within the community for landscaping and drainage projects. It had been suggested that Pb in fine particles derived from the slags may be a potential contributor to the blood Pb of some children in this community, although there is conflicting evidence in the literature for such a hypothesis. Bioaccessibility of lead and selected metals derived from nine slag samples collected from areas of public open space was examined using a relatively simple in vitro gastric dissolution technique. Size analyses of the slag samples demonstrate that finely-sized material was present in the slags which could be ingested, especially by children. The finer-sized particles contain high levels of Pb (6,490-41,400 ppm), along with Cd and As. Pb bioaccessibility of the slags was high, averaging 45% for -250 microm material and 75% for particles in the size range -53+32 microm. Increasing bioaccessibility and Pb concentration showed an inverse relationship to particle size. Almost 100% of Pb would be bioaccessible in the smallest slag particles (<20 microm), which also contained very high Pb levels ranging from 50,000 to 80,000 ppm and thus constitute a potential health hazard for children.

Evolution of Oxide Inclusions in Si-Mn Killed Steels During Hot-Rolling Process

NASA Astrophysics Data System (ADS)

Yang, Wen; Guo, Changbo; Zhang, Lifeng; Ling, Haitao; Li, Chao

2017-10-01

The evolution of oxide inclusions in Si-Mn killed steels refined by slags of different basicity during a four-pass industrial hot-rolling process was investigated using an automated microscopy system. High-basicity refining slag induced the formation of CaO- and Al2O3-containing inclusions, while refining slag with 0.8 basicity induced dominant inclusions of SiO2 and MnO-SiO2. CaO-SiO2-Al2O3 inclusions mainly formed endogenously during solidification and cooling of Ca-containing steels, where Ca originated from slag-steel reactions. However, the larger-sized higher-CaO inclusions originated from slag entrainment. Different inclusions presented different hot-rolling behaviors. The inclusion composition changed by deformation and new phase formation. The dominant oxide types were unchanged under refinement by low-basicity slag; however, they changed under refinement with high-basicity slag. The deformation index of inclusions decreased with increasing accumulated reduction (AR) of the steel. The difference in deformation index between different inclusion types was the largest in the first rolling stage and decreased in subsequent stages. SiO2-CaO and SiO2-MnO-CaO inclusions had larger deformation indices during hot rolling but smaller indices in the last two stages. High-basicity slag increased inclusion complexity; from the perspective of cold-drawing performance, low-basicity refining slag is better for the industrial production of tire-cord steels.

Constant voltage electro-slag remelting control

DOEpatents

Schlienger, Max E.

1996-01-01

A system for controlling electrode gap in an electro-slag remelt furnace has a constant regulated voltage and an eletrode which is fed into the slag pool at a constant rate. The impedance of the circuit through the slag pool is directly proportional to the gap distance. Because of the constant voltage, the system current changes are inversely proportional to changes in gap. This negative feedback causes the gap to remain stable.

Correlation between the critical viscosity and ash fusion temperatures of coal gasifier ashes

DOE PAGES

Hsieh, Peter Y.; Kwong, Kyei-Sing; Bennett, James

2015-09-27

Coal gasification yields synthesis gas, an important intermediate in chemical manufacturing. It is also vital to the production of liquid fuels through the Fischer-Tropsch process and electricity in Integrated Gasification Combined Cycle power generation. Minerals naturally present in coal become molten in entrained-flow slagging gasifiers. Molten coal ash slag penetrates and dissolves refractory bricks, leading to costly plant shutdowns. The extent of coal ash slag penetration and refractory brick dissolution depends on the slag viscosity, the gasification temperature, and the composition of slag and bricks. We measured the viscosity of several synthetic coal ash slags with a high-temperature rotary viscometermore » and their ash fusion temperatures through optical image analysis. All measurements were made in a carbon monoxide-carbon dioxide reducing atmosphere that approximates coal gasification conditions. Empirical correlation models based on ash fusion temperatures were used to calculate critical viscosity temperatures based on the coal ash compositions. These values were then compared with those obtained from thermodynamic phase-transition models. An understanding of slag viscosity as a function of ash composition is important to reducing refractory wear in slagging coal gasifiers, which would help to reduce the cost and environmental impact of coal for chemical and electricity production.« less

Correlation between the critical viscosity and ash fusion temperatures of coal gasifier ashes

DOE Office of Scientific and Technical Information (OSTI.GOV)

Hsieh, Peter Y.; Kwong, Kyei-Sing; Bennett, James

Coal gasification yields synthesis gas, an important intermediate in chemical manufacturing. It is also vital to the production of liquid fuels through the Fischer-Tropsch process and electricity in Integrated Gasification Combined Cycle power generation. Minerals naturally present in coal become molten in entrained-flow slagging gasifiers. Molten coal ash slag penetrates and dissolves refractory bricks, leading to costly plant shutdowns. The extent of coal ash slag penetration and refractory brick dissolution depends on the slag viscosity, the gasification temperature, and the composition of slag and bricks. We measured the viscosity of several synthetic coal ash slags with a high-temperature rotary viscometermore » and their ash fusion temperatures through optical image analysis. All measurements were made in a carbon monoxide-carbon dioxide reducing atmosphere that approximates coal gasification conditions. Empirical correlation models based on ash fusion temperatures were used to calculate critical viscosity temperatures based on the coal ash compositions. These values were then compared with those obtained from thermodynamic phase-transition models. An understanding of slag viscosity as a function of ash composition is important to reducing refractory wear in slagging coal gasifiers, which would help to reduce the cost and environmental impact of coal for chemical and electricity production.« less

The Influence of Sulfur on Dephosphorization Kinetics Between Bloated Metal Droplets and Slag Containing FeO

NASA Astrophysics Data System (ADS)

Gu, Kezhuan; Dogan, Neslihan; Coley, Kenneth S.

2017-10-01

The bloating behavior of metal droplets and the dephosphorization behavior of bloated droplets at 1853 K (1580 °C) were investigated using X-ray fluoroscopy coupled with constant volume pressure change measurements and chemical analysis of quenched samples. The effect of sulfur content on dephosphorization kinetics was studied during the decarburization period. The slag foamed during the reaction forming a foamy layer over a dense layer. After a short incubation period, the droplets became bloated due to internal decarburization. The bloated droplets floated from the dense slag into the foamy slag. The behavioral changes are directly related to the effect of sulfur on the incubation time for swelling. The dephosphorization reaction was very fast; droplets with low sulfur contents experienced phosphorus reversion shortly after entering the foamy slag, while those with higher sulfur content took a longer time to swell and went through reversion before they entered the foam. The dephosphorization rate and maximum phosphorus partition were higher at lower CO evolution rates because the dynamic interfacial oxygen potential increased with the decreasing oxygen consumption rate. The rate controlling step for dephosphorization was initially a combination of mass transport in both the metal and the slag. As the iron oxide in the slag was depleted, the rate control shifted to mass transport in slag.

Effect of Silicate Slag Application on Wheat Grown Under Two Nitrogen Rates

PubMed Central

White, Brandon; Tubana, Brenda S.; Babu, Tapasya; Mascagni, Henry; Agostinho, Flavia; Datnoff, Lawrence E.; Harrison, Steve

2017-01-01

Field studies were established on the alluvial floodplain soils in Louisiana, from 2013 to 2015, to evaluate the effect of silicate slag applications on productivity of wheat (Triticum aestivum), under sufficient and high nitrogen (N) application rates. Treatments were arranged in a randomized complete block design, with four replications consisting of twelve treatments: a factorial combination of two N (101 and 145 kg N ha−1) and five silicate slag rates (0, 1, 2, 4.5, and 9 Mg ha−1), and two control plots (with and without lime). Nitrogen had a greater impact on wheat productivity than silicate slag application. Wheat grain yield reached over 7000 kg ha−1 with applications of 145 kg N, and 9 Mg silicate slag per ha for soil having Si level <20 mg kg−1. Yield increases due to N or Si were attributed to the increase in number of spike m−2 and grain number spike−1. Silicate slag application effectively raised soil pH, and availability of several plant-essential nutrients, including plant-available N (nitrate, NO3−), demonstrating the benefits of slag application are beyond increasing plant-available Si. The benefits of silicate slag application were clearly observed in wheat supplied with high N, and on soil with low plant-available Si. PMID:29019922

Synthesis of inorganic polymers using fly ash and primary lead slag.

PubMed

Onisei, S; Pontikes, Y; Van Gerven, T; Angelopoulos, G N; Velea, T; Predica, V; Moldovan, P

2012-02-29

The present work reports on the synthesis and properties of inorganic polymers ("geopolymers") made of 100% fly ash from lignite's combustion, 100% primary lead slag and mixtures of the two. In the inorganic polymers with both fly ash and lead slag the main crystalline phases detected are wüstite, magnetite, sodium zinc silicate, quartz, anorthite, and gehlenite; litharge partially dissolves. FTIR analysis in these samples revealed that the main peaks and bands of end members also exist, along with a new amorphous reaction product. In terms of microstructure, both fly ash and lead slag dissolve and contribute in the binding phase whereas the larger particles act as aggregates. For an increasing lead slag in the composition, the binding phase is changing in chemistry and reaches PbO values higher than 50 wt.% for the 100% lead slag inorganic polymer. Regarding the properties of fly ash and lead slag inorganic polymers, compressive strength is higher than 35 MPa in all cases and water absorption diminishes as the lead slag content increases. A comparison of leaching results before and after polymerisation reveals that pH is an important factor as Pb is immobilised in the binding phase, unlike Zn and As. Copyright © 2011 Elsevier B.V. All rights reserved.

Changes of toxic metals during biological stabilization and their potential ecological risk assessment.

PubMed

Wang, Hou-cheng; Zeng, Zheng-zhong; Zhang, He-fei; Nan, Zhong-ren

2015-01-01

With various disadvantages of pollution control technologies for toxic metal-contaminated soil, we mixed contaminated soil with sludge for in situ composting to stabilize toxic metals, so plants are enriched to take up the toxic metals. When simulating the above, we added toxic metal solution into sewage sludge, and then composed it with steel slag to determine inhibition of the availability of toxic metals. When toxic metals were added into sludge, the potential ecological index and geoaccumulation index of Cd became high while Zn was low. Steel slag had an inhibited availability of Cd, and when the adjunction of steel slag was 7%, the availability of Cd was lowest. Steel slag promoted the availability of Zn, and when the adjunction of steel slag was 27%, the availability of Zn was highest. Results showed that during composting, with increasing steel slag, Cd stabilizing time was reached sooner but Zn stabilizing time was slower, and the availability of all metals became lower. In the end, composting inhibited the potential ecological index of Cd, but it promoted the potential ecological index of Zn. Steel slag promoted the stability of Cd and Zn as Fe/Mn oxide-bound and residual species. Therefore, composting sludge and steel slag could be used as an effective inhibitor of Zn and Cd pollution.

The potential for using slags activated with near neutral salts as immobilisation matrices for nuclear wastes containing reactive metals

NASA Astrophysics Data System (ADS)

Bai, Y.; Collier, N. C.; Milestone, N. B.; Yang, C. H.

2011-06-01

The UK currently uses composite blends of Portland cement and other inorganic cementitious material such as blastfurnace slag and pulverised fuel ash to encapsulate or immobilise intermediate and low level radioactive wastes. Typically levels up 9:1 blast furnace slag:Portland cement or 4:1 pulverised fuel ash:Portland cement are used. Whilst these systems offer many advantages, their high pH causes corrosion of various metallic intermediate level radioactive wastes. To address this issue, lower pH/weakly alkaline cementitious systems have to be explored. While the blast furnace slag:Portland cement system is referred to as a composite cement system, the underlying reaction is actually an indirect activation of the slag hydration by the calcium hydroxide generated by the cement hydration, and by the alkali ions and gypsum present in the cement. However, the slag also can be activated directly with activators, creating a system known as alkali-activated slag. Whilst these activators used are usually strongly alkaline, weakly alkaline and near neutral salts can also be used. In this paper, the potential for using weakly alkaline and near neutral salts to activate slag in this manner is reviewed and discussed, with particular emphasis placed on the immobilisation of reactive metallic nuclear wastes.

Dissolution of steel slags in aqueous media.

PubMed

Yadav, Shashikant; Mehra, Anurag

2017-07-01

Steel slag is a major industrial waste in steel industries, and its dissolution behavior in water needs to be characterized in the larger context of its potential use as an agent for sequestering CO 2 . For this purpose, a small closed system batch reactor was used to conduct the dissolution of steel slags in an aqueous medium under various dissolution conditions. In this study, two different types of steel slags were procured from steel plants in India, having diverse structural features, mineralogical compositions, and particle sizes. The experiment was performed at different temperatures for 240 h of dissolution at atmospheric pressure. The dissolution rates of major and minor slag elements were quantified through liquid-phase elemental analysis using an inductively coupled plasma atomic emission spectroscopy at different time intervals. Advanced analytical techniques such as field emission gun-scanning electron microscope, energy-dispersive X-ray, BET, and XRD were also used to analyze mineralogical and structural changes in the slag particles. High dissolution of slags was observed irrespective of the particle size distribution, which suggests high carbonation potential. Concentrations of toxic heavy metals in the leachate were far below maximum acceptable limits. Thus, the present study investigates the dissolution behavior of different mineral ions of steel slag in aqueous media in light of its potential application in CO 2 sequestration.

A multi-stage oil-water-separating process design for the sea oil spill recovery robot

NASA Astrophysics Data System (ADS)

Zhang, Min-ge; Wu, Jian-guo; Lin, Xinhua; Wang, Xiao-ming

2018-03-01

Oil spill have the most common pollution to the marine ecological environment. In the late stage of physical method recovery, because of the thin oil and the strong sea breeze, the recovery vessels has low efficiency and high energy consumption. This paper develops a multi-stage oil-water-separating process carried by the sea oil spill recovery robot in severe conditions. This design consists of three separation process, among which both the first and third process adopt corrugated sheets horizontal oil-water separator, while the second is hydraulic rotary breaker. This design also equiptment with rectifier and cyclone separator and other important components. This process has high flexibility and high recovery efficiency. The implement effect is significant.

Effect of Slag Impregnation on Macroscopic Deformation of Bauxite-Based Material

NASA Astrophysics Data System (ADS)

Coulon, Antoine; De Bilbao, Emmanuel; Michel, Rudy; Bouchetou, Marie-Laure; Brassamin, Séverine; Gazeau, Camille; Zanghi, Didier; Poirier, Jacques

This work aims at studying the volume change of bauxite corroded by a molten slag. Cylindrical samples were prepared by mixing ground bauxite with slag. Optical measurement at high temperature (1450 °C) of deformation with a high-resolution camera has been developed. Image processing allowed for determining the change in diameter of the sample. We showed that the deformation was induced by the precipitation of new expansive crystallised phases observed by SEM-EDS analyses. Adding pellets of the same slag upon the samples allowed to emphasize the effect of the slag amount on the size change. The change in diameter significantly increased in the impregnated area.

Studies on use of Copper Slag as Replacement Material for River Sand in Building Constructions

NASA Astrophysics Data System (ADS)

Madheswaran, C. K.; Ambily, P. S.; Dattatreya, J. K.; Rajamane, N. P.

2014-09-01

This work focuses on the use of copper slag, as a partial replacement of sand for use in cement concrete and building construction. Cement mortar mixtures prepared with fine aggregate made up of different proportions of copper slag and sand were tested for use as masonry mortars and plastering. Three masonry wall panels of dimensions 1 × 1 m were plastered. The studies showed that although copper slag based mortar is suitable for plastering, with the increase in copper slag content, the wastage due to material rebounding from the plastered surfaces increases. It is therefore suggested that the copper slag can be used for plastering of floorings and horizontal up to 50 % by mass of the fine aggregate, and for vertical surfaces, such as, brick/block walls it can be used up to 25 %. In this study on concrete mixtures were prepared with two water cement ratios and different proportions of copper slag ranging from 0 % (for the control mix) to 100 % of fine aggregate. The Concrete mixes were evaluated for workability, density, and compressive strength.

Enhanced humification by carbonated basic oxygen furnace steel slag--I. Characterization of humic-like acids produced from humic precursors.

PubMed

Qi, Guangxia; Yue, Dongbei; Fukushima, Masami; Fukuchi, Shigeki; Nie, Yongfeng

2012-01-01

Carbonated basic oxygen furnace steel slag (hereinafter referred to as "steel slag") is generated during iron and steel manufacturing and is often classified as waste. The effect of steel slag on humification process was investigated. Catechol, glycine and glucose were used as model humic precursors from degraded biowastes. To verify that humification occurred in the system, humic-like acids (HLAs) were isolated and characterized structurally by elemental analysis, FTIR spectra, solid-state CP-MAS (13)C NMR spectra, and TMAH-Py-GC/MS. Characteristics of the steel slag-HLA were compared with those of HLAs formed in the presence of zeolite and birnessite, and with that of mature compost humic acid. The results showed that steel slag-HLA, like zeolite- and birnessite-HLA, is complex organic material containing prominent aromatic structures. Steel slag substantially accelerated the humification process, which would be highly significant for accelerating the stabilization of biowastes during composting (e.g. municipal solid waste, sewage sludge, and food waste). Copyright © 2011 Elsevier Ltd. All rights reserved.

Long term mechanical properties of alkali activated slag

NASA Astrophysics Data System (ADS)

Zhu, J.; Zheng, W. Z.; Xu, Z. Z.; Leng, Y. F.; Qin, C. Z.

2018-01-01

This article reports a study on the microstructural and long-term mechanical properties of the alkali activated slag up to 180 days, and cement paste is studied as the comparison. The mechanical properties including compressive strength, flexural strength, axis tensile strength and splitting tensile strength are analyzed. The results showed that the alkali activated slag had higher compressive and tensile strength, Slag is activated by potassium silicate (K2SiO3) and sodium hydroxide (NaOH) solutions for attaining silicate modulus of 1 using 12 potassium silicate and 5.35% sodium hydroxide. The volume dosage of water is 35% and 42%. The results indicate that alkali activated slag is a kind of rapid hardening and early strength cementitious material with excellent long-term mechanical properties. Single row of holes block compressive strength, single-hole block compressive strength and standard solid brick compressive strength basically meet engineering requirements. The microstructures of alkali activated slag are studied by X-ray diffraction (XRD). The hydration products of alkali-activated slag are assured as hydrated calcium silicate and hydrated calcium aluminate.

Stabilization of Black Cotton Soil Using Micro-fine Slag

NASA Astrophysics Data System (ADS)

Shukla, Rajesh Prasad; Parihar, Niraj Singh

2016-09-01

This work presents the results of laboratory tests conducted on black cotton soil mixed with micro-fine slag. Different proportions of micro-fine slag, i.e., 3, 6, 9, 12 and 15 % were mixed with the black cotton soil to improve soil characteristics. The improvement in the characteristics of stabilized soil was assessed by evaluating the changes in the physical and strength parameters of the soil, namely, the Atterberg limits, free swell, the California Bearing Ratio (CBR), compaction parameters and Unconfined Compressive Strength (UCS). The mixing of micro-fine slag decreases the liquid limit, plasticity index and Optimum Moisture Contents (OMC) of the soil. Micro-fine slag significantly increases the plastic limit, UCS and CBR of the soil up to 6-7 % mixing, but mixing of more slag led to decrease in the UCS and CBR of the soil. The unsoaked CBR increased by a substantial amount unlike soaked CBR value. The swell potential of the soil is reduced from medium to very low. The optimum amount of micro-fine slag is found to be approximately 6-7 % by the weight of the soil.

Mineralogical determination and geo-chemical modeling of chromium release from AOD slag: Distribution and leachability aspects.

PubMed

Li, Junguo; Liu, Bao; Zeng, Yanan; Wang, Ziming

2017-01-01

AOD (argon oxygen decarburization) slag, which is the by-product of the stainless steel refining process, is a recyclable slag because of its high content of calcium and silicon. The leaching toxicity cannot be ignored in the recycling process because the slag contains a certain amount of Cr. In this study, the mineral analysis, batch leaching tests and thermodynamic and kinetic modeling by PHREEQC combined with FactSage software were performed to explore the influence of the dissolution of primary minerals and the precipitation of secondary minerals on the elution of Cr from AOD slag. The results indicated that the main minerals in the original AOD slag are larnite, merwinite, pyroxene and periclase. Cr was dispersed in the mineral phases mentioned above. The simulation of Cr leaching controlled by Cr(III)-hydroxide corresponded better to the batch leaching tests, while the Cr leaching controlled by chromite or double control was underestimated. Increasing the L/S ratio enhances the pH of the leachate and restrains the elution of Cr from the AOD slag. Copyright © 2016 Elsevier Ltd. All rights reserved.

Slag-Based Nanomaterial in the Removal of Hexavalent Chromium

NASA Astrophysics Data System (ADS)

Baalamurugan, J.; Ganesh Kumar, V.; Govindaraju, K.; Naveen Prasad, B. S.; Bupesh Raja, V. K.; Padmapriya, R.

Slag-based nanomaterial is a by-product obtained during steel production and has wide range of components in the form of oxides. In this study, Induction Furnace (IF) steel slag-based application in adsorption of hexavalent chromium is investigated. IF slag has mixture of oxides mainly Fe2O3 and Chromium (VI) a highly toxic pollutant leads to environmental pollution and causes problem to human health mainly, carcinogenetic diseases. Slag-based nanomaterial is characterized using High Resolution Scanning Electron Microscope (HR-SEM) in which the size was around 100nm and X-ray Fluorescence (XRF) spectroscopy. Further inductively coupled plasma mass spectroscopy and Fourier transform infrared spectroscopy were used for adsorption studies. Slag activation using NaOH (alkali activation) to the intent of surface hydroxyl (-OH) group attachment will be a cost-effective process in the removal of hexavalent chromium. Cr(VI) ions are adsorbed on the surface of alkali activated slag material. The core-shell formation of Fe(II)/Fe(III)/Cr(VI) and the adsorption are investigated in detail in the present study.

Constant voltage electro-slag remelting control

DOEpatents

Schlienger, M.E.

1996-10-22

A system for controlling electrode gap in an electro-slag remelt furnace has a constant regulated voltage and an electrode which is fed into the slag pool at a constant rate. The impedance of the circuit through the slag pool is directly proportional to the gap distance. Because of the constant voltage, the system current changes are inversely proportional to changes in gap. This negative feedback causes the gap to remain stable. 1 fig.

Morphological Characterization Of Titania Slag Obtained From Red Sediment Placer Ilmenite Using Microwave Energy

NASA Astrophysics Data System (ADS)

Srikant, S. S.; Mukherjee, P. S.; Bhima Rao, R.

2015-04-01

This paper deals with the main objective to observe the effect of microwave heat treatment for the production of Titania rich slag and pig iron from placer ilmenite. The experiments carried out in the present investigation on the oxidized ilmenite sample for microwave heat treatment in microwave sintering furnace reveals that a product can be obtained containing Titania rich slag and metalized iron. The in-depth characterisation of these products using SEM-EDAX shows that around 75-85 % of titanium dioxide is formed in terms of titania rich slag by using microwave sintering furnace after reduction of oxidized ilmenite with proper stoichiometric graphitic carbon and silicon carbide (SiC) susceptor. The titania rich slag is considered to be better input material for production of pigment grade titanium dioxide. On the other hand, the pig iron obtained as by product from titania rich slag is also important for automobile and steel industries application.

Electrorheological effect of Ti-bearing blast furnace slag with different TiC contents at 1500°C

NASA Astrophysics Data System (ADS)

Yue, Hong-rui; Jiang, Tao; Zhang, Qiao-yi; Duan, Pei-ning; Xue, Xiang-xin

2017-07-01

The electrorheological properties of CaO-SiO2-Al2O3-MgO-TiO2-TiC slags were investigated to enhance understanding of the effect of TiC addition on the viscosity, yield stress, and fluid pattern of Ti-bearing slags in a direct-current electric field. The viscosities and shear stresses of 4wt% and 8wt% TiC slags were found to increase substantially with increasing electric field intensity, whereas virtually no rheological changes were observed in the 0wt% TiC slag. The Herschel-Bulkley model was applied to demonstrate that the fluid pattern of the 4wt% TiC slag was converted from that of a Newtonian fluid to that of a Bingham fluid in response to the applied electric field; and the static yield stress increased linearly with the square of the electric field intensity.

Experimental Determination of Sulfur Partition Ratio in the CaO-Al2O3-SiO2-CaF2-MgO Slag and Liquid Iron

NASA Astrophysics Data System (ADS)

Jinzhu, Z.; Yunsheng, Y.; Wei, F.; Jialiang, Z.; Yi, Z.

2017-09-01

The external desulphurization of molten iron has become an important step in the production of steel and iron. The desulfurization degree of the high calcium slag, which was mainly taken from Shougang Shuicheng Iron and Steel (Group) Co. Limited, was investigated on basis of the fundamental theory of slag metal equilibrium reaction. The initial content of sulfur in the slag was adjusted to 2.60% mass perdent by adding analytical reagent CaS. The results show that the desulfurization degree of the high calcium slag increases obviously with the increase of temperature in the range 1593-1743K, and so the sulfur partition ratio. When the holding time of the hot metal and slag at controlled temperature was extended from 120 min to 180 min in the furnace, both the sulfur partition ratio and the desulfurization degree increased markedly.

Products of steel slags an opportunity to save natural resources.

PubMed

Motz, H; Geiseler, J

2001-01-01

In Germany, and in the most industrial countries, the use of blast furnace and steel slags as an aggregate for civil engineering, for metallurgical use and as fertiliser has a very long tradition. Since the introduction of the basic oxygen steel making furnace (BOF) process and the electric arc furnace (EAF) process the German steel industry started extensive research on the development of fields of application for BOF and EAF slags. These investigations have been mainly performed by Forschungsgemeinschaft Eisenhüttenschlacken e. V. (FEhS), the Research Association for blast furnace and steel slags. Today steel slags are well characterised and long-term experienced materials mainly used as aggregates for road construction (e.g. asphaltic or unbound layers), as armour-stones for hydraulic engineering constructions (e.g. stabilisation of shores), and as fertiliser for agriculture purposes. These multifarious fields of application could only be achieved because the steelworks influence the quality of slags by a careful selection of raw materials and a suitable process route. Furthermore, subsequent procedures like a treatment of the liquid slag, an appropriate heat treatment and a suitable processing have been developed to ensure that the quality of steel slags is always adequate for the end use. Depending on the respective field of application, the suitability of steel slags has to be proven by determining the technical properties, as well as the environmental compatibility. For this reason test methods have been developed to evaluate the technical properties especially the volume stability and the environmental behaviour. To evaluate the volume stability a suitable test (steam test) has been developed and the results from laboratory tests were compared with the behaviour of steel slags under practical conditions, e.g. in a road. To determine the environmental behaviour leaching tests have been developed. In the meanwhile most of these test methods are drafted or already accepted as a CEN standard and are used for a continuous quality control. Usually the suitability of steel slags is stated by fulfilling the requirements of national and/or international standards and regulations. Based on these standards and regulations in Germany in 1998 about 97% of the produced steel slags have been used as aggregates for road construction (e.g. as surface layer, road base and sub base for high trafficked roads), ways, earthworks, and armourstones for hydraulic structures. Consistent to the successful long-term experience not only products of steel slags but also products of blast furnace slags have been eliminated from the European Waste Catalogue and the European Shipment of Waste Regulation of the European Community, as well as from the lists of OECD for transfrontier movements by the decision of the OECD-Council from 21 September, 1995.

The Relationship Between Extratropical Cyclone Steering and Blocking Along the North American East Coast

NASA Astrophysics Data System (ADS)

Booth, James F.; Dunn-Sigouin, Etienne; Pfahl, Stephan

2017-12-01

The path and speed of extratropical cyclones along the east coast of North America influence their societal impact. This work characterizes the climatological relationship between cyclone track path and speed, and blocking and the North Atlantic Oscillation (NAO). An analysis of Lagrangian cyclone track propagation speed and angle shows that the percentage of cyclones with blocks is larger for cyclones that propagate northward or southeastward, as is the size of the blocked region near the cyclone. Cyclone-centered composites show that propagation of cyclones relative to blocks is consistent with steering by the block: northward tracks more often have a block east/northeast of the cyclone; slow tracks tend to have blocks due north of the cyclone. Comparison with the NAO shows that to first-order blocking and the NAO steer cyclones in a similar manner. However, blocked cyclones are more likely to propagate northward, increasing the likelihood of cyclone related impacts.

Experimental Study on the Behavior of TiN and Ti2O3 Inclusions in Contact with CaO‐Al2O3‐SiO2‐MgO Slags

PubMed Central

Bernhard, C.

2017-01-01

TiN and Ti2O3 are the predominant inclusion types in Ti-alloyed ferritic chromium stainless steels. In order to ensure the required steel cleanness level, an effective removal of such inclusions in the slag during secondary metallurgy is essential. This inclusion removal predominantly takes place via dissolution of the inclusion in the slag. The dissolution behavior of TiN and Ti2O3 in CaO-SiO2-Al2O3-MgO slags as well as their agglomeration behavior in the liquid steel is investigated using High Temperature Laser Scanning Confocal Microscopy and Tammann Furnace experiments. Thermodynamic calculations are performed using FactSage 7.0. The behavior of TiN is observed to be completely different to that of oxides. Ti2O3 dissolves quickly in slags, and its dissolution behavior is comparable to that of other already well examined oxides. In contrast, TiN shows a very intense gas reaction which is attributed to the release of nitrogen during contact with slag. Slags with higher SiO2 content show a significantly higher ability for the dissolution of TiN as compared to Al2O3-rich slags. The gas reaction is found to also significantly influence the final steel cleanness. Despite the easy absorption of TiN in the slag, the formed nitrogen supports the formation of pinholes in the steel. PMID:29109805

Thermodynamics and Kinetics of Boron Removal from Metallurgical Grade Silicon by Addition of High Basic Potassium Carbonate to Calcium Silicate Slag

NASA Astrophysics Data System (ADS)

Wu, Jijun; Wang, Fanmao; Ma, Wenhui; Lei, Yun; Yang, Bin

2016-06-01

In this study, we investigated the thermodynamics and kinetics of boron removal from metallurgical grade silicon (MG-Si) using a calcium silicate slag containing a high basic potassium carbonate. The distribution of boron between slag and silicon was theoretically derived and the distribution coefficients ( L B) of boron with different compositions of CaO, SiO2, and K2CO3 in slag reagents were determined. The maximal value of L B reached 2.08 with a high basicity slag of 40 pctCaO-40 pctSiO2-20 pctK2CO3 (Λ = 0.73). The boron removal rates from MG-Si using CaO-SiO2 and CaO-SiO2-K2CO3 slags at 1823 K (1550 °C) were investigated in an electromagnetic induction furnace. The results showed that the boron concentration in MG-Si can be reduced from 22 to 1.8 ppmw at 1823 K (1550 °C) with 20 pct K2CO3 addition to calcium silicate slag, where the removal efficiency of boron reached 91.8 pct. The mass transfer coefficient ( β S) of boron in binary 50 pctCaO-50 pctSiO2 slag was 3.16 × 10-6 m s-1 at 1823 K (1550 °C) and was 2.43 × 10-5 m s-1 in ternary 40 pctCaO-40 pctSiO2-20 pctK2CO3 slag.

Investigations on phosphorus recovery and reuse as soil amendment from electric arc furnace slag filters.

PubMed

Bird, Simon C; Drizo, Aleksandra

2009-11-01

Electric arc furnace (EAF) steel slag has been identified as an effective filter material for the removal of phosphorus (P) from both point and non-point sources. To determine the feasibility of land-applying P saturated EAF steel slag this study was undertaken to investigate (i) saturated EAF steel slag material's potential as a P fertilizer or soil amendment and (ii) P desorption and metals leachate from saturated EAF steel slag material to surface runoff. Medicago sativa (alfalfa) was planted in a nutrient depleted washed sand media. Phosphorus was added either as saturated EAF steel slag or as a standard commercial phosphate fertilizer in order to assess the plant availability of the P from saturated EAF steel slag. Four different P application levels were tested: a low (20 lbs acre furrow slice(-1) (5.5 g P m(-3))) two medium (40 and 60 lbs. acre f.s.(-1) (11 and 16.5 g P m(-3))) and a high (120 lbs. acre f.s.(-1) (33 g P m(-3))). The above-ground biomass of half of the plants was harvested after 5 weeks and the second half at 10 weeks. All treatments regardless of the P source used showed high rates of germination. At the first harvest period (5 weeks) significantly higher above-ground biomass (p < 0.01) was seen at the 3 highest P amendment rates in treatments with triple super phosphate fertilizer (TSP) than with EAF steel slag. However, by the second harvest (10 weeks) only the highest amendment rate of TSP showed a significantly higher amount of biomass (p < 0.01), suggesting that EAF steel slag might be an effective slow release P source. In a second experiment, a rain simulator was used to assess desorption of DRP, TP and metals from a saturated and semi-saturated EAF steel slag. The results revealed that the total amounts of DRP and TP released to surface runoff from EAF steel slag were negligible when compared to the total quantities of P retained by this material. Overall the results from this study demonstrated that once the EAF steel slag filter reaches its saturation point, the material could be re-used as soil amendment for the slow release of bioavailable P with minimal risk for loss of P to surface runoff, bringing further benefits to the environment.

Effects of industrial and agricultural waste amendment on soil greenhouse gas production in a paddy field in Southeastern China

NASA Astrophysics Data System (ADS)

Wang, Weiqi; Neogi, Suvadip; Lai, Derrick Y. F.; Zeng, Congsheng; Wang, Chun; Zeng, Dongping

2017-09-01

Controlling the production and subsequent emissions of greenhouse gases (GHGs) from paddy fields is crucial to minimize the climatic impacts arising from crop production. The application of chemical or biological amendments is one possible way to limit the production of GHGs in paddy soils. Yet, few existing studies have examined the impacts of applying fertilizers originated from industrial and agricultural wastes on soil GHG production and its governing factors in subtropical paddy fields. In this study, we examined the effects of various agricultural and industrial amendments, including biochar, steel slag, shell slag, gypsum slag, and slag-derived silicate and calcium fertilizers, on the production potential of GHGs in an early paddy field in southeast China. The mean CO2 production rates from soils amended with steel slag as well as silicate and calcium fertilizers were significantly higher than those of the controls by 13.4% and 18.6%, respectively (P < 0.05). Mean soil CH4 production rates from the plots amended with steel slag, biochar, shell slag, and gypsum slag were significantly lower than those of the controls by 42.5%, 36.1%, 60.8%, and 61.8%, respectively (P < 0.05). Meanwhile, we found no significant difference in mean soil N2O production rates between the control and any of the treatments (P > 0.05). Overall, the soil production rate of CO2 was positively correlated with that of CH4 (P < 0.05), but negatively correlated with that of N2O (P < 0.05). When compared to the controls, the ratio of soil CO2:CH4 production increased significantly in the plots receiving biochar, and silicate and calcium fertilizer amendments (P < 0.05), while that of CO2:N2O production increased significantly only in the biochar-amended plots. Soil CH4:N2O production ratio decreased significantly in the plots amended with steel slag and gypsum slag, as compared to the controls (P < 0.05). Our results suggest that the application of biochar, shell slag and gypsum slag would help reduce greenhouse gas production and mitigate climate change impacts of rice cultivation, largely attributable to the reduction in methanogenesis.

Phosphorus Control in DRI-EAF Steelmaking: Thermodynamics, Effect of Alumina, and Process Modeling

NASA Astrophysics Data System (ADS)

Tayeb, Mohammed A.

Flexibility in raw materials, the lower natural gas prices, and the increased use of nonconventional Electric Arc Furnace (EAF) steelmaking using up to 100% Direct Reduced Iron (DRI) have prompted a renewed interest in better control of phosphorus. Iron ore and DRI have higher phosphorus and silica compared to scrap. Although significant work has been done on understanding the partitioning of phosphorus between slag and metal for slags with chemistries relevant to those used in the Basic Oxygen Furnace (BOF), there is little reported work on slag chemistries corresponding to that in the EAF when DRI is used (EAF-DRI). In the current research, phosphorus equilibria between molten Fe-P alloys and CaO-SiO2-Al2O3-P 2O5-FeO-MgOsaturated slag system were investigated. An equilibrium correlation for phosphorus partition as a function of slag composition and temperature has been developed and resulted in better predictions compared with those proposed by earlier workers. As well, it is suitable for both BOF and EAF slags and includes coefficients for silica and alumina, unlike previous correlations. Low amounts of Al2O3 are present in EAF and BOF slags, but no appreciable work has been carried out to study the effect of alumina on the phosphorus partition. When DRI is used, the Al2O 3 contents can also be much higher. The data from this work indicates that there is significant reduction in Lp as the alumina fraction in the slag increases. The observed effect of alumina is attributed to its acidity, which contributes to the reduction of the phosphorus capacity of the slag by lowering the activities of iron oxide and calcium oxide. This in turn lowers the activity of oxygen and oxygen ions needed for phosphorus partition to the slag phase. Alumina in such situation is believed to elongate the silicate slag structure by forming [AlO45-]-tetrahedra. However, it is apparent that for higher alumina, lower silica slags the behavior of alumina changes and dephosphorization would improve. Alumina becomes less acidic acting as a diluting agent and probably forming [AlO6 9-]-octahedra according to which alumina is hypothesized to behave amphoterically. While understanding the equilibrium and kinetics of the phosphorus reaction is important in order to improve the ability to remove phosphorus from the melt, practical use of this understanding in industry is limited. Modeling the phosphorus reaction in steelmaking, however, would result in a better and easier use of conceptual understanding by operators and engineers in plants. This work describes dynamic process models for phosphorus and sulfur reactions when using DRI, scrap, and pig iron in EAF steelmaking. The present models are based on the assumption that thermodynamic equilibrium is locally established at the steel-slag interface, the bulk liquid steel and slag remain homogeneous throughout the reaction, and the rate is predominantly controlled by the mass transfer of phosphorus in the metal and slag boundary layers. The models, which consist of a series of rate and mass balance equations, were converted into a Python code and are capable of predicting trajectories of steel and slag phosphorus and sulfur levels as well as slag chemistry and slag liquid and solid phases. The effect of operating variables on the final phosphorus and sulfur contents, for instance the effect of DRI and pig iron P and S concentrations, oxygen use, temperature, melting rates, and flux addition were tested. The results imply that dephosphorization could be improved by maintaining lower bath temperatures for period of time. Additionally, dephosphorization and desulfurization were improved by higher flux addition.

Impact of steel slag on the ammonium adsorption by zeolite and a new configuration of zeolite-steel slag substrate for constructed wetlands.

PubMed

Shi, Pengbo; Jiang, Yingbo; Zhu, Hongtao; Sun, Dezhi

2017-07-01

The CaO dissolution from slag, as well as the effects of influencing parameters (i.e. pH and Ca 2+ concentration) on the ammonium adsorption onto zeolite, was systematically studied in this paper. Modeling results of Ca 2+ and OH - release from slag indicated that pseudo-second-order reaction had a better fitness than pseudo-first-order reaction. Changing pH value from 7 to 12 resulted in a drastic reduction of the ammonium adsorption capacity on zeolite, from the peak adsorption capacity at pH 7. High Ca 2+ concentration in solution also inhibited the adsorption of ammonium onto zeolite. There are two proposed mechanisms for steel slag inhibiting the ammonium adsorption capacity of zeolite. On the one hand, OH - released from steel slag can react with ammonium ions to produce the molecular form of ammonia (NH 3 ·H 2 O), which would cause the dissociation of NH 4 + from zeolite. On the other hand, Ca 2+ could replace the NH 4 + ions to adhere onto the surface of zeolite. An innovative substrate filling configuration with zeolite placed upstream of the steel slag was then proposed to eliminate the disadvantageous effects of steel slag. Experimental results showed that this novel filling configuration was superior to two other filling configurations in terms of ammonium removal.

Converter slag-coal cinder columns for the removal of phosphorous and other pollutants.

PubMed

Yang, Jian; Wang, Su; Lu, Zhibo; Yang, Jian; Lou, Shanjie

2009-08-30

A mixture of converter slag and coal cinder as adsorbent for the removal of phosphorous and other pollutants was studied in the paper. The maximum P adsorption capacity, pH of solution, contact time and initial phosphate concentration were evaluated in batch experiments for the two materials firstly. The data of P sorption were best fitted to Langumir equation, and the maximum adsorption capacities of converter slag and coal cinder were 2.417 and 0.398 mg P/g, respectively. The pH of solutions with converter slag and coal cinder changed dramatically with time and closed to 8 in 8h, and the influence of initial pH on phosphate removal by coal cinder was more significant than by converter slag. Phosphate removal rate by converter slag decreased with increase of initial phosphate concentrations. Subsequently, two flow-through columns (Column 1#, V(converter slag):V(coal cinder)=1:5; Column 2#, V(converter slag):V(coal cinder)=1:3) were operated for the removal of phosphorous and other pollutants from the effluents of a vermifilter for nearly eleven months. Results indicated the average removal efficiency of total phosphorus, dissolved phosphorus, COD and NH(4)(+)-N by Column 1# were 44%, 56%, 31% and 67%, and by Column 2# were 42%, 54%, 24% and 57%, respectively. Column 1# had higher removal efficiency for P and other pollutants.

Two-zone countercurrent smelter system and process

DOEpatents

Cox, J.H.; Fruehan, R.J.; Elliott, J.F.

1995-01-03

A process for continuously smelting iron ore by use of coal to yield molten iron or semi-steel is disclosed. The process comprises the steps of establishing a melt covered by slag; inducing the slag and the molten iron to flow countercurrently to one another, toward opposite ends of the smelter; maintaining iron oxide-reducing conditions in that zone of the smelter towards which the slag flows; maintaining carbon-oxidizing conditions in that zone of the smelter towards which the molten iron flows; continuously or semicontinuously tapping the slag from the reducing zone end of the smelter; continuously or semicontinuously tapping the molten iron from the oxidizing zone end of the smelter; and adding to both zones iron ore, coal, oxygen, and flux at addition rates sufficient to keep the molten iron in the reducing zone substantially saturated with carbon, maintain in the slag being tapped an FeO content of about 5 weight percent or less, and maintain in the molten iron being tapped a carbon content of about 0.5 to 5 weight percent. A slag dam preferably is included in the smelter, to impede the backflow of the slag from the reducing zone to the oxidizing zone. A metal bath dam with one or more flow-through portals also is preferably used, submerged below the slag dam, to impede the backflow of the hot metal. 8 figures.

Two-zone countercurrent smelter system and process

DOEpatents

Cox, James H.; Fruehan, Richard J.; Elliott, deceased, John F.

1995-01-01

A process for continuously smelting iron ore by use of coal to yield molten iron or semi-steel is disclosed. The process comprises the steps of establishing a melt covered by slag; inducing the slag and the molten iron to flow countercurrently to one another, toward opposite ends of the smelter; maintaining iron oxide-reducing conditions in that zone of the smelter towards which the slag flows; maintaining carbon-oxidizing conditions in that zone of the smelter towards which the molten iron flows; continuously or semicontinuously tapping the slag from the reducing zone end of the smelter; continuously or semicontinuously tapping the molten iron from the oxidizing zone end of the smelter; and adding to both zones iron ore, coal, oxygen, and flux at addition rates sufficient to keep the molten iron in the reducing zone substantially saturated with carbon, maintain in the slag being tapped an FeO content of about 5 weight percent or less, and maintain in the molten iron being tapped a carbon content of about 0.5 to 5 weight percent. A slag dam preferably is included in the smelter, to impede the backflow of the slag from the reducing zone to the oxidizing zone. A metal bath dam with one or more flow-through portals also is preferably used, submerged below the slag dam, to impede the backflow of the hot metal.

Carbon transfer from magnesia-graphite ladle refractories to ultra-low carbon steel

NASA Astrophysics Data System (ADS)

Russo, Andrew Arthur

Ultra-low carbon steels are utilized in processes which require maximum ductility. Increases in interstitial carbon lower the ductility of steel; therefore, it is important to examine possible sources of carbon. The refractory ladle lining is one such source. Ladle refractories often contain graphite for its desirable thermal shock and slag corrosion resistance. This graphite is a possible source of carbon increase in ultra-low carbon steels. The goal of this research is to understand and evaluate the mechanisms by which carbon transfers to ultra-low carbon steel from magnesia-graphite ladle refractory. Laboratory dip tests were performed in a vacuum induction furnace under an argon atmosphere to investigate these mechanisms. Commercial ladle refractories with carbon contents between 4-12 wt% were used to investigate the effect of refractory carbon content. Slag-free dip tests and slag-containing dip tests with varying MgO concentrations were performed to investigate the influence of slag. Carbon transfer to the steel was controlled by steel penetrating into the refractory and dissolving carbon in dip tests where no slag was present. The rate limiting step for this mechanism is convective mass transport of carbon into the bulk steel. No detectable carbon transfer occurred in dip tests with 4 and 6 wt%C refractories without slag because no significant steel penetration occurred. Carbon transfer was controlled by the corrosion of refractory by slag in dip tests where slag was present.

In situ stabilization of heavy metals in multiple-metal contaminated paddy soil using different steel slag-based silicon fertilizer.

PubMed

Ning, Dongfeng; Liang, Yongchao; Song, Alin; Duan, Aiwang; Liu, Zhandong

2016-12-01

Steel slag has been widely used as amendment and silicon fertilizer to alleviate the mobility and bioavailability of heavy metals in soil. The objective of this study was to evaluate the influence of particle size, composition, and application rate of slag on metal immobilization in acidic soil, metals uptake by rice and rice growth. The results indicated that application of slag increased soil pH, plant-available silicon concentrations in soil, and decreased the bioavailability of metals compared with control treatment, whereas pulverous slag (S1) was more effective than granular slag (S2 and S3). The acid-extractable fraction of Cd in the spiked soil was significantly decreased with application of S1 at rates of 1 and 3 %, acid-extractable fractions of Cu and Zn were decreased when treated at 3 %. Use of S1 at both rates resulted in significantly lower Cd, Cu, and Zn concentrations in rice tissues than in controls by 82.6-92.9, 88.4-95.6, and 67.4-81.4 %, respectively. However, use of pulverous slag at 1 % significantly promotes rice growth, restricted rice growth when treated at 3 %. Thus, the results explained that reduced particle size and suitable application rate of slag could be beneficial to rice growth and metals stabilization.

Elemental properties of coal slag and measured airborne exposures at two coal slag processing facilities

PubMed Central

Mugford, Christopher; Boylstein, Randy; Gibbs, Jenna L

2017-01-01

In 1974, the National Institute for Occupational Safety and Health recommended a ban on the use of silica sand abrasives containing >1% silica due to the risk of silicosis. This gave rise to substitutes including coal slag. An Occupational Safety and Health Administration investigation in 2010 uncovered a case cluster of suspected pneumoconiosis in four former workers at a coal slag processing facility in Illinois, possibly attributable to occupational exposure to coal slag dust. This article presents the results from a National Institute for Occupational Safety and Health industrial hygiene survey at the same coal slag processing facility and a second facility. The industrial hygiene survey consisted of the collection of: a) bulk samples of unprocessed coal slag, finished granule product, and settled dust for metals and silica; b) full-shift area air samples for dust, metals, and crystalline silica; and c) full-shift personal air samples for dust, metals, and crystalline silica. Bulk samples consisted mainly of iron, manganese, titanium, and vanadium. Some samples had detectable levels of arsenic, beryllium, cadmium, and cobalt. Unprocessed coal slags from Illinois and Kentucky contained 0.43–0.48% (4,300–4,800 mg/kg) silica. Full-shift area air samples identified elevated total dust levels in the screen (2–38 mg/m3) and bag house (21 mg/m3) areas. Full-shift area air samples identified beryllium, chromium, cobalt, copper, iron, nickel, manganese, and vanadium. Overall, personal air samples for total and respirable dust (0.1–6.6 mg/m3 total; and 0.1–0.4 mg/m3 respirable) were lower than area air samples. All full-shift personal air samples for metals and silica were below published occupational exposure limits. All bulk samples of finished product granules contained less than 1% silica, supporting the claim coal slag may present less risk for silicosis than silica sand. We note that the results presented here are solely from two coal slag processing facilities, and more in-depth air monitoring is needed to better characterize occupational exposure to coal slag dust, metals, and silica at similar facilities. PMID:27808662

Elemental properties of coal slag and measured airborne exposures at two coal slag processing facilities.

PubMed

Mugford, Christopher; Boylstein, Randy; Gibbs, Jenna L

2017-05-01

In 1974, the National Institute for Occupational Safety and Health recommended a ban on the use of silica sand abrasives containing >1% silica due to the risk of silicosis. This gave rise to substitutes including coal slag. An Occupational Safety and Health Administration investigation in 2010 uncovered a case cluster of suspected pneumoconiosis in four former workers at a coal slag processing facility in Illinois, possibly attributable to occupational exposure to coal slag dust. This article presents the results from a National Institute for Occupational Safety and Health industrial hygiene survey at the same coal slag processing facility and a second facility. The industrial hygiene survey consisted of the collection of: (a) bulk samples of unprocessed coal slag, finished granule product, and settled dust for metals and silica; (b) full-shift area air samples for dust, metals, and crystalline silica; and (c) full-shift personal air samples for dust, metals, and crystalline silica. Bulk samples consisted mainly of iron, manganese, titanium, and vanadium. Some samples had detectable levels of arsenic, beryllium, cadmium, and cobalt. Unprocessed coal slags from Illinois and Kentucky contained 0.43-0.48% (4,300-4,800 mg/kg) silica. Full-shift area air samples identified elevated total dust levels in the screen (2-38 mg/m 3 ) and bag house (21 mg/m 3 ) areas. Full-shift area air samples identified beryllium, chromium, cobalt, copper, iron, nickel, manganese, and vanadium. Overall, personal air samples for total and respirable dust (0.1-6.6 mg/m 3 total; and 0.1-0.4 mg/m 3 respirable) were lower than area air samples. All full-shift personal air samples for metals and silica were below published occupational exposure limits. All bulk samples of finished product granules contained less than 1% silica, supporting the claim coal slag may present less risk for silicosis than silica sand. We note that the results presented here are solely from two coal slag processing facilities, and more in-depth air monitoring is needed to better characterize occupational exposure to coal slag dust, metals, and silica at similar facilities.

Slags in a Large Variation Range of Oxygen Potential Based on the Ion and Molecule Coexistence Theory

NASA Astrophysics Data System (ADS)

Yang, Xue-Min; Li, Jin-Yan; Zhang, Meng; Chai, Guo-Min; Zhang, Jian

2014-12-01

A thermodynamic model for predicting sulfide capacity of CaO-FeO-Fe2O3-Al2O3-P2O5 slags in a large variation range of oxygen potential corresponding to mass percentage of FetO from 1.88 to 55.50 pct, i.e., IMCT- model, has been developed by coupling with the deduced desulfurization mechanism of the slags based on the ion and molecule coexistence theory (IMCT). The developed IMCT- model has been verified through comparing the determined sulfide capacity after Ban-ya et al.[20] with the calculated by the developed IMCT- model and the calculated by the reported sulfide capacity models such as the KTH model. Mass percentage of FetO as 6.75 pct corresponding to the mass action concentration of FetO as 0.0637 or oxygen partial as 2.27 × 10-6 Pa is the criterion for distinguishing reducing and oxidizing zones for the slags. Sulfide capacity of the slags in reducing zone is controlled by reaction ability of CaO regardless of slag oxidization ability. However, sulfide capacity of the slags in oxidizing zone shows an obvious increase tendency with the increasing of slag oxidization ability. Sulfide capacity of the slags in reducing zone keeps almost constant with variation of the simplified complex basicity (pct CaO)/((pct Al2O3) + (pct P2O5)), or optical basicity, or the mass action concentration ratios of N FeO/ N CaO, , , and . Sulfide capacity of the slags in oxidizing zone shows an obvious increase with the increasing of the simplified complex basicity (pct CaO)/((pct Al2O3) + (pct P2O5)) or optical basicity, or the aforementioned mass action concentration ratios. Thus, the aforementioned mass action concentration ratios and the corresponding mass percentage ratios of various iron oxides to basic oxide CaO are recommended to represent the comprehensive effect of various iron oxides and basic oxide CaO on sulfide capacity of the slags.

Effects of body formulation and firing temperature to properties of ceramic tile incorporated with electric arc furnace (EAF) slag waste

NASA Astrophysics Data System (ADS)

Sharif, Nurulakmal Mohd; Lim, Chi Yang; Teo, Pao Ter; Seman, Anasyida Abu

2017-07-01

Significant quantities of sludge and slag are generated as waste materials or by-products from steel industries. One of the by-products is Electric Arc Furnace (EAF) steel slag which consists of oxides such as CaO, Al2O3 and FeO. This makes it possible for slag to partially replace the raw materials in ceramic tile production. In our preliminary assessment of incorporating the EAF slag into ceramic tile, it was revealed that at fixed firing temperature of 1150°C, the tile of composition 40 wt.% EAF slag - 60 wt.% ball clay has comparable properties with commercial ceramic tile. Thus, this current study would focus on effects of body formulation (different weight percentages of K-feldspar and silica) and different firing temperatures to properties of EAF slag added ceramic tile. EAF slag from Southern Steel Berhad (SSB) was crushed into micron size (EAF slag content was 40 wt.%) and milled with ball clay, K-feldspar and silica before compacted and fired at 1125°C and 1150°C. The EAF slag added tile was characterized in terms of water absorption, apparent porosity, bulk density, modulus of rupture (MOR) and phase analysis via X-ray diffraction (XRD). The composition of 40 wt.% EAF slag - 30 wt.% ball clay - 10 wt.% K-feldspar - 20 wt.% silica (10F_20S), fired at 1150°C showed the lowest water absorption, apparent porosity and highest bulk density due to enhancement of densification process during firing. However, the same composition of ceramic tile (10F_20S) had the highest MOR at lower firing temperature of 1125°C, contributed by presence of the highest total amount of anorthite and wollastonite reinforcement crystalline phases (78.40 wt.%) in the tile. Overall, both the water absorption and MOR of all ceramic tiles surpassed the requirement regulated by MS ISO 13006:2014 Standard (Annex G: Dry-pressed ceramic tile with low water absorption, Eb ≤ 0.50 % and minimum MOR of 35 MPa).

Alkali-Activated Natural Pozzolan/Slag Binder for Sustainable Concrete

NASA Astrophysics Data System (ADS)

Najimi, Meysam

This study aimed to fully replace Portland cement (PC) with environmentally friendly binders capable of improving longevity of concrete. The new binders consisted of different proportions of natural Pozzolan and slag which were alkaline-activated with various combinations of sodium hydroxide and sodium silicate. A step-by-step research program was designed to (1) develop alkali-activated natural Pozzolan/slag pastes with adequate fresh and strength properties, (2) produce alkali-activated natural Pozzolan/slag mortars to assess the effects of dominant variables on their plastic and hardened properties, and (3) finally produce and assess fresh, mechanical, dimensional, transport and durability properties of alkali-activated natural Pozzolan/slag concretes. The major variables included in this study were binder combination (natural Pozzolan/slag combinations of 70/30, 50/50 and 30/70), activator combination (sodium silicate/sodium hydroxide combinations of 20/80, 25/75 and 30/70), and sodium hydroxide concentration (1, 1.75 and 2.5M). The experimental program assessed performance of alkali-activated natural Pozzolan/slag mixtures including fresh properties (flow and setting times), unit weights (fresh, demolded and oven-dry), mechanical properties (compressive and tensile strengths, and modulus of elasticity), transport properties (absorption, rapid chloride penetration, and rapid chloride migration), durability (frost resistance, chloride induced corrosion, and resistance to sulfuric acid attack), and dimensional stability (drying shrinkage). This study also compared the performance of alkali-activated natural Pozzolan/slag concretes with that of an equivalent reference Portland cement concrete having a similar flow and strength characteristics. The results of this study revealed that it was doable to find optimum binder proportions, activator combinations and sodium hydroxide concentrations to achieve adequate plastic and hardened properties. Nearly for all studied alkali-activated concretes, workability and setting times were in the acceptable ranges. Overall, a 50/50 combination of natural Pozzolan and slag developed the highest strengths. Increasing slag content to 70%, however, was useful for mixtures with high NaOH concentrations (2.5M) and for acceleration of initial reactions. The strength of alkali-activated concretes improved with increases in sodium silicate portion of activator. Regarding effects of sodium hydroxide concentration on strength properties, there were optimum NaOH molarities which increased with an increase in slag portion of the binder. A 50/50 combination of natural Pozzolan and slag also proved to be the optimum combination for the results of absorption test. NaOH concentration and sodium silicate dosage had marginal effects on the absorption and volume of permeable voids. The chloride penetration depth reduced with decreases in natural Pozzolan portion of the binder (particularly from 70 to 50%), sodium silicate dosage, and NaOH concentration. A nearly similar trend was seen for the drying shrinkage of studied alkali-activated natural Pozzolan/slag concretes, as reduction of these variables also reduced the drying shrinkage. The mass loss of alkali-activated concretes subjected to acid attack increased with increases in slag content, sodium silicate dosage, and sodium hydroxide concentration. The failure time in corrosion test improved (increased) with increases in natural Pozzolan content, sodium silicate dosage, and sodium hydroxide concentration. The frost resistance of alkali-activated concretes improved as slag portion of the binder was increased. An increase in sodium silicate dosage was beneficial in improving frost resistance of concretes made with binders having 50 and 70% slag. An opposite trend was seen when slag portion of the binder was reduced to 30%. The mechanical properties (compressive strength, tensile strength and elastic modulus) of alkali-activated concretes made with activators having 20 and 25% sodium silicate were lower than those of the reference Portland cement concrete. As sodium silicate dosage of activator was increased to 30%, the compressive strengths of alkali-activated concretes were similar to those of the reference Portland cement concrete. Absorption of the studied alkali-activated natural Pozzolan/slag concretes was averagely 26% lower than that of the reference Portland cement concrete. Their chloride penetration depths were significantly lower (averagely about 80%) than that of the reference Portland cement concrete. The average drying shrinkage of alkali-activated natural Pozzolan/slag concretes was lower than that of reference PC concrete by nearly 26%. While the drying shrinkage of the worst performed alkali-activated natural Pozzolan/slag concrete was about 25% higher than that of the reference Portland cement concrete, there were several alkali-activated concretes that shrank considerably less than the reference Portland cement concrete. The corrosion and acid attack resistances of alkali-activated natural Pozzolan/slag concretes were significantly higher than that of the reference Portland cement concrete. The frost resistance of alkali-activated concretes having binders made with 50 and 70% slag was significantly higher than that of the reference Portland cement concrete. On the other hand, the frost resistance of concretes made with binders having 30% slag was similar to or less than (depending on sodium silicate content) that of the reference Portland cement concrete.

Evaluation of hydraulic cement concretes containing slag added at the mixer.

DOT National Transportation Integrated Search

1985-01-01

The study evaluated the effect of ground, granulated, iron slags on the properties of hydraulic cement concretes such as normally used in highway construction. Two cements with different alkali contents and two slags with different activity indices, ...

Functions of slags and gravels as substrates in large-scale demonstration constructed wetland systems for polluted river water treatment.

PubMed

Ge, Yuan; Wang, Xiaochang; Zheng, Yucong; Dzakpasu, Mawuli; Zhao, Yaqian; Xiong, Jiaqing

2015-09-01

The choice of substrates with high adsorption capacity, yet readily available and economical is vital for sustainable pollutants removal in constructed wetlands (CWs). Two identical large-scale demonstration horizontal subsurface flow (HSSF) CWs (surface area, 340 m(2); depth, 0.6 m; HLR, 0.2 m/day) with gravel or slag substrates were evaluated for their potential use in remediating polluted urban river water in the prevailing climate of northwest China. Batch experiments to elucidate phosphorus adsorption mechanisms indicated a higher adsorption capacity of slag (3.15 g/kg) than gravel (0.81 g/kg), whereby circa 20 % more total phosphorus (TP) removal was recorded in HSSF-slag than HSSF-gravel. TP removal occurred predominantly via CaO-slag dissolution followed by Ca phosphate precipitation. Moreover, average removals of chemical oxygen demand and biochemical oxygen demand were approximately 10 % higher in HSSF-slag than HSSF-gravel. Nevertheless, TP adsorption by slag seemed to get quickly saturated over the monitoring period, and the removal efficiency of the HSSF-slag approached that of the HSSF-gravel after 1-year continuous operation. In contrast, the two CWs achieved similar nitrogen removal during the 2-year monitoring period. Findings also indicated that gravel provided better support for the development of other wetland components such as biomass, whereby the biomass production and the amount of total nitrogen (TN; 43.1-59.0 g/m(2)) and TP (4.15-5.75 g/m(2)) assimilated by local Phragmites australis in HSSF-gravel were higher than that in HSSF-slag (41.2-52.0 g/m(2) and 3.96-4.07 g/m(2), respectively). Overall, comparable pollutant removal rates could be achieved in large-scale HSSF CWs with either gravel or slag as substrate and provide a possible solution for polluted urban river remediation in northern China.

Application of Dredged Materials and Steelmaking Slag as Basal Media to Restore and Create Seagrass Beds: Mesocosm and Core Incubation Experiments

NASA Astrophysics Data System (ADS)

Tsukasaki, A.; Suzumura, M.; Tsurushima, N.; Nakazato, T.; Huang, Y.; Tanimoto, T.; Yamada, N.; Nishijima, W.

2016-02-01

Seagrass beds stabilize bottom sediments, improve water quality and light conditions, enhance species diversity, and provide habitat complexity in coastal marine environments. Seagrass beds are now experiencing worldwide decline by rapid environmental changes. Possible options of seagrass bed restoration are civil engineering works including mounding to raise the bottom to elevations with suitable light for seagrass growth. Reuse or recycling of dredged materials (DM) and various industrial by-products including steelmaking slags is a beneficial option to restore and create seagrass beds. To evaluate the applicability of DM and dephosphorization slag (Slag) as basal media of seagrass beds, we carried out mesocosm experiments and core incubation experiments in a land-based flow-through seawater tank over a year. During the mesocosm experiment, no difference was found in growth of eelgrass (Zostera marina L.) and macrobenthic community structures between Slag-based sediments and sand-based control experiments, even though Slag-based sediments exhibited substantially higher pH than sand-based sediments. During the core incubation experiment, we investigated detailed variation and distributions of pH and nutrients, and diffusion fluxes of nutrients between the sediment/seawater interface. Though addition of Slag induced high pH up to 10.7 in deep layers (< 5 cm), the surface pH decreased rapidly within 10 days. Concentrations of dissolved inorganic nitrogen were comparable between Slag- and sand-based sediments, whereas dissolved phosphate concentration was substantially reduced by the addition of Slag. The low concentrations of phosphate was likely due to precipitation with calcium under high pH condition. Diffusion fluxes of nutrients from the cores were comparable with those reported in natural coastal systems. It was suggested that the mixture of Slag and DM is applicable as basal media for construction of artificial seagrass beds.

Synthesis and Characterization of Titanium Slag from Ilmenite by Thermal Plasma Processing

NASA Astrophysics Data System (ADS)

Samal, Sneha

2016-09-01

Titanium rich slag has emerged as a raw material for alternative titanium source. Ilmenite contains 42-50% TiO2 as the mineralogical composition depending on the geographical resources. Application of titanium in paper, plastic, pigment and other various industries is increasing day by day. Due to the scarcity of natural raw mineral rutile (TiO2), ilmenite is considered as precursor for the extraction of TiO2. Ilmenite is reduced at the initial stage for the conversion of complex iron oxide into simpler form. Therefore, pre-reduction of ilmenite concentrate is essential to minimize the energy consumption during thermal plasma process. Thermal plasma processing of ilmenite for the production of titania rich slag is considered to be the direct route to meet the current demand of industrial needs of titanium. Titania rich slag contains 70-80% TiO2 as the major component with some other minor impurities, like oxide phases of Si, Al, Cr, Mg, Mn, Ca, etc. Usually titanium is present in tetravalent forms with globular metallic iron in the slag. Titania rich slag undergoes leaching for the removal of iron and transforming the slag into synthetic rutile having 85-95% of TiO2.

Effect of Temperature and Graphite Immersion Method on Carbothermic Reduction of Fayalite Slag

NASA Astrophysics Data System (ADS)

Mitrašinović, Aleksandar

2017-09-01

In this work, graphite flakes were used to reduce fayalite slag originated from the pyrometallurgical copper extraction process. Experiments were conducted with a significantly different contact area between graphite and slag at two temperatures, 1300°C and 1400°C. The process was continuously monitored via the concentration change of CO and CO2 in off-gas. Reduction rate values in experiments where 150-micron-diameter graphite flakes were submerged into the slag and left to float slowly to the top are about four times higher compared with when graphite flakes were dispersed at the top surface of liquid slag. The activation energy for instigating reduction was 302.61 kJ mol-1 and 306.67 kJ mol-1 in the case where graphite flakes were submerged into the slag and dispersed at the surface, respectively. The reduction process is characterized by two distinctive periods: an initial steep increase in the concentration of CO and CO2 controlled by the Boudouard reaction and a subsequent slow decrease of CO and CO2 concentrations in the off-gas controlled by mass transfer of reducible oxides from bulk to the gas-slag interface.

Preparation of Al-Ti Master Alloy by Electrochemical Recovery of Titanium-Reducing Slag in Molten Salts

NASA Astrophysics Data System (ADS)

Zhao, Kun; Wang, Yaowu; Feng, Naixiang

2018-02-01

An electrochemical method for the preparation of an Al-Ti master alloy in Al electrolysis melts of Na3AlF6-Al2O3-LiF at 980°C was investigated. The Ti-reducing slag (5.24 wt.% Ti in the Ti-reducing slag) was obtained from the aluminothermic reduction of Na2TiF6. The cold test (i.e., the aluminothermic reduction process without applying any voltages) result revealed the capability of the Al cathode to reduce the Ti slag, and the recovery rate could reach 45.8% at 980°C over 3.5 h with the addition of 10 wt.% Ti-reducing slag. In contrast, the recovery rate of Ti after electrolysis at 3.0 V could reach 99.2%. Thus, the electrochemical treatment for Ti-reducing slag is a cooperative process involving aluminothermic and electrochemical reduction reactions. Electrochemical analysis indicated that the Ti ions are reduced to metallic Ti according to Ti4+ → Ti3+ → Ti. An Al-Ti alloy layer could be prepared on the external surface of the Mo electrode after electrolysis with the addition of 12 wt.% Ti-reducing slag.

Phase Equilibria of ``Cu2O''-``FeO''-CaO-MgO-Al2O3 Slags at PO2 of 10-8.5 atm in Equilibrium with Metallic Copper for a Copper Slag Cleaning Production

NASA Astrophysics Data System (ADS)

Henao, Hector M.; Pizarro, Claudio; Font, Jonkion; Moyano, Alex; Hayes, Peter C.; Jak, Evgueni

2010-12-01

Limited data are available on phase equilibria of the multicomponent slag system at the oxygen partial pressures used in the copper smelting, converting, and slag-cleaning processes. Recently, experimental procedures have been developed and have been applied successfully to characterize several complex industrial slags. The experimental procedures involve high-temperature equilibration on a substrate and quenching followed by electron probe X-ray microanalysis. This technique has been used to construct the liquidus for the “Cu2O”-“FeO”-SiO2-based slags with 2 wt pct of CaO, 0.5 wt pct of MgO, and 4.0 wt pct of Al2O3 at controlled oxygen partial pressures in equilibrium with metallic copper. The selected ranges of compositions and temperatures are directly relevant to the copper slag-cleaning processes. The new experimental equilibrium results are presented in the form of ternary sections and as a liquidus temperature vs Fe/SiO2 weight ratio diagram. The experimental results are compared with the FactSage thermodynamic model calculations.

Effect of Cr2O3 Pickup on Dissolution of Lime in Converter Slag

NASA Astrophysics Data System (ADS)

Yan, Wei; Chen, Weiqing; Zhao, Xiaobo; Yang, Yindong; McLean, Alex

2017-09-01

Application of low-nickel laterite ore containing chromium as charging material for ironmaking can reduce raw material costs, but result in an increase of chromium content in the hot metal and hence, Cr2O3 content in the steelmaking slag, which subsequently causes many problems related to lime dissolution for the steelmaking operation. In this work, a rotating cylinder method was employed to study the effect of Cr2O3 on lime dissolution in steelmaking slag. The lime dissolution mechanism, rate control step and affecting factors, including slag basicity, FeOx and B2O3 content, and the formation of phases at reacted layer, were discussed. It was found that mass transfer was the rate control step in slag phase, increase of Cr2O3 and slag basicity delayed lime dissolution due to the formation of high-melting temperature phases of FeO · Cr2O3 spinel and 2CaO · SiO2 at the slag/lime reacted interface. Addition of B2O3 promoted lime dissolution and suppressed formation of FeO · Cr2O3 spinel.

Integrated carbon dioxide/sludge gasification using waste heat from hot slags: syngas production and sulfur dioxide fixation.

PubMed

Sun, Yongqi; Zhang, Zuotai; Liu, Lili; Wang, Xidong

2015-04-01

The integrated CO2/sludge gasification using the waste heat in hot slags, was explored with the aim of syngas production, waste heat recovery and sewage sludge disposal. The results demonstrated that hot slags presented multiple roles on sludge gasification, i.e., not only a good heat carrier (500-950 °C) but also an effective desulfurizer (800-900 °C). The total gas yields increased from 0.022 kg/kgsludge at 500 °C to 0.422 kg/kgsludge at 900 °C; meanwhile, the SO2 concentration at 900 °C remarkably reduced from 164 ppm to 114 ppm by blast furnace slags (BFS) and 93 ppm by steel slags (SS), respectively. A three-stage reaction was clarified including volatile release, char transformation and fixed carbon using Gaussian fittings and the kinetic model was analyzed. Accordingly, a decline process using the integrated method was designed and the optimum slag/sludge ratio was deduced. These deciphered results appealed potential ways of reasonable disposal of sewage sludge and efficient recovery of waste heat from hot slags. Copyright © 2015 Elsevier Ltd. All rights reserved.

Uranium distribution in pseudowollastonite slag from a phosphorus furnace

USGS Publications Warehouse

Young, Edward; Altschuler, Zalman S.

1956-01-01

Silicate slag from the Victor Chemical Company phosphorus furnace at Tarpon Springs, Fla., has been found to consist essentially of pseudowollastonite, α-CaSiO3. The first-formed crystals are euhedral laths which form a mesh making up most of the slag. As the slag continues to solidify, its composition changes slightly and more equant, subhedral crystals of pseudowollastonite are deposited within the framework of the earlier material. Finally, anherdral masses of fibrous, poorly crystallized material are deposited in the remaining pore spaces which are not always completely filled. Spherules of iron phosphide, Fe2P, occur very sparsely in the slag as inclusions from the immiscible iron phosphide melt. Uranium content increases in the later crystal products of the slag, and by heavy-liquid fractionation it has been possible to segregate partially the phases and to obtain a fourfold concentration of uranium in 5 percent of the material and a twofold concentration in 30 percent of the material. Nuclear-emulsion studies indicate that the last phases of the silicate slag are actually eight times as radioactive as the early phases. In addition, the iron phosphide spherules are comparably enriches in uranium.

Bioleaching of metals from steel slag by Acidithiobacillus thiooxidans culture supernatant.

PubMed

Hocheng, Hong; Su, Cheer; Jadhav, Umesh U

2014-12-01

The generation of 300–500 kg of slag per ton of the steel produced is a formidable amount of solid waste available for treatment. They usually contain considerable quantities of valuable metals. In this sense, they may become either important secondary resource if processed in eco-friendly manner for secured supply of contained metals or potential pollutants, if not treated properly. It is possible to recover metals from steel slag by applying bioleaching process. Electric arc furnace (EAF) slag sample was used for bioleaching of metals. In the present study, before bioleaching experiment water washing of an EAF slag was carried out. This reduced slag pH from 11.2 to 8.3. Culture supernatants of Acidithiobacillus thiooxidans (At. thiooxidans), Acidithiobacillus ferrooxidans (At. ferrooxidans), and Aspergillus niger (A. niger) were used for metal solubilization. At. thiooxidans culture supernatant containing 0.016 M sulfuric acid was found most effective for bioleaching of metals from an EAF slag. Maximum metal extraction was found for Mg (28%), while it was least for Mo (0.1%) in six days. Repeated bioleaching cycles increased metal recovery from 28% to 75%, from 14% to 60% and from 11% to 27%, for Mg, Zn and Cu respectively.

Reuse of steel slag in bituminous paving mixtures.

PubMed

Sorlini, Sabrina; Sanzeni, Alex; Rondi, Luca

2012-03-30

This paper presents a comprehensive study to evaluate the mechanical properties and environmental suitability of electric arc furnace (EAF) steel slag in bituminous paving mixtures. A variety of tests were executed on samples of EAF slag to characterize the physical, geometrical, mechanical and chemical properties as required by UNI EN specifications, focusing additionally on the volumetric expansion associated with hydration of free CaO and MgO. Five bituminous mixtures of aggregates for flexible road pavement were designed containing up to 40% of EAF slag and were tested to determine Marshall stability and indirect tensile strength. The leaching behaviour of slag samples and bituminous mixtures was evaluated according to the UNI EN leaching test. The tested slag showed satisfactory physical and mechanical properties and a release of pollutants generally below the limits set by the Italian code. Tests on volume stability of fresh materials confirmed that a period of 2-3 months is necessary to reduce effects of oxides hydration. The results of tests performed on bituminous mixtures with EAF slag were comparable with the performance of mixtures containing natural aggregates and the leaching tests provided satisfactory results. Copyright © 2012 Elsevier B.V. All rights reserved.

40 CFR 424.30 - Applicability; description of the slag processing subcategory.

Code of Federal Regulations, 2010 CFR

2010-07-01

... processing subcategory. 424.30 Section 424.30 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS FERROALLOY MANUFACTURING POINT SOURCE CATEGORY Slag Processing Subcategory § 424.30 Applicability; description of the slag processing subcategory. The provisions of this...

Use of soil-steel slag-class-C fly ash mixtures in subgrade applications.

DOT National Transportation Integrated Search

2012-12-07

In Indiana, large quantities of recyclable : materials - such as steel slag, blast furnace : slag and fly ash - are generated each year as : by-products of various industries. Instead of : disposing these by-products into landfills, : we can recycle ...

Steel slag in hot mix asphalt concrete : final report

DOT National Transportation Integrated Search

2000-04-01

In September 1994, steel slag test and control sections were constructed in Oregon to evaluate the use of steel slag in hot mix asphalt concrete (HMAC). This report covers the construction and five-year performance of a pavement constructed with 30% ...

The spatial distribution and evolution characteristics of North Atlantic cyclones

NASA Astrophysics Data System (ADS)

Dacre, H.; Gray, S.

2009-09-01

Mid-latitude cyclones play a large role in determining the day-to-day weather conditions in western Europe through their associated wind and precipitation patterns. Thus, their typical spatial and evolution characteristics are of great interest to meteorologists, insurance and risk management companies. In this study a feature tracking algorithm is applied to a cyclone database produced using the Hewson-method of cyclone identification, based on low-level gradients of wet-bulb potential temperature, to produce a climatology of mid-latitude cyclones. The aim of this work is to compare the cyclone track and density statistics found in this study with previous climatologies and to determine reasons for any differences. This method is found to compare well with other cyclone identification methods; the north Atlantic storm track is reproduced along with the major regions of genesis. Differences are attributed to cyclone lifetime and strength thresholds, dataset resolution and cyclone identification and tracking methods. Previous work on cyclone development has been largely limited to case studies as opposed to analysis of climatological data, and does not distinguish between the different stages of cyclone evolution. The cyclone database used in this study allows cyclone characteristics to be tracked throughout the cyclone lifecycle. This enables the evaluation of the characteristics of cyclone evolution for systems forming in different genesis regions and a calculation of the spatial distribution and evolution of these characteristics in composite cyclones. It was found that most of the cyclones that cross western Europe originate in the east Atlantic where the baroclinicity and sea surface temperature gradients are weak compared to the west Atlantic. East Atlantic cyclones also have higher low-level relative vorticity and lower mean sea level pressure at their genesis point than west Atlantic cyclones. This is consistent with the hypothesis that they are secondary cyclones developing on the trailing fronts of pre-existing 'parent' cyclones. Furthermore, it was found that a higher proportion of east Atlantic cyclones are type C cyclones with strong upper-level forcing but weak low-level forcing suggesting that latent energy plays a more important role in their intensification than for west Atlantic cyclones.

The spatial distribution and evolution characteristics of North Atlantic cyclones

NASA Astrophysics Data System (ADS)

Dacre, H.; Gray, S.

2009-04-01

Mid-latitude cyclones play a large role in determining the day-to-day weather conditions in western Europe through their associated wind and precipitation patterns. Thus, their typical spatial and evolution characteristics are of great interest to meteorologists, insurance and risk management companies. In this study a feature tracking algorithm is applied to a cyclone database produced using the Hewson-method of cyclone identification, based on low-level gradients of wet-bulb potential temperature, to produce a climatology of mid-latitude cyclones. The aim of this work is to compare the cyclone track and density statistics found in this study with previous climatologies. This method is found to compare well with other cyclone identification methods; the north Atlantic storm track is reproduced along with the major regions of genesis. Differences are attributed to cyclone lifetime and strength thresholds, dataset resolution and cyclone identification and tracking methods. Previous work on cyclone development has been largely limited to case studies as opposed to analysis of climatological data, and does not distinguish between the different stages of cyclone evolution. The cyclone database used in this study allows cyclone characteristics to be tracked throughout the cyclone lifecycle. This enables the evaluation of the characteristics of cyclone evolution for systems forming in different genesis regions and a calculation of the spatial distribution and evolution of these characteristics in composite cyclones. It was found that most of the cyclones that cross western Europe originate in the east Atlantic where the baroclinicity and sea surface temperature gradients are weak compared to the west Atlantic. East Atlantic cyclones also have higher low-level relative vorticity and lower mean sea level pressure at their genesis point than west Atlantic cyclones. This is consistent with the hypothesis that they are secondary cyclones developing on the trailing fronts of pre-existing 'parent' cyclones. Furthermore, it was found that a higher proportion of east Atlantic cyclones are type C cyclones with strong upper-level forcing but weak low-level forcing suggesting that latent energy plays a more important role in their intensification than for west Atlantic cyclones.

Study of Chromium Oxide Activities in EAF Slags

NASA Astrophysics Data System (ADS)

Yan, Baijun; Li, Fan; Wang, Hui; Sichen, Du

2016-02-01

The activity coefficients of chromium in Cu-Cr melts were determined by equilibrating liquid copper with solid Cr2O3 in CO-CO2 atmosphere. The temperature dependence of the activity coefficients of chromium in Cu-Cr melts could be expressed as lg γ_{Cr}(s)^{0} = { 3 2 5 9( ± 1 8 6} )/T - 0. 5 9( { ± 0. 1} ). Based on the above results, the activities of bivalent and trivalent chromium oxide in some slags at 1873 K (1600 °C) were measured. The slags were equilibrated with Cu-Cr melts under two oxygen partial pressures ( {p_{O}_{ 2} }} } = 6.9 × 10-4 and 1.8 × 10-6 Pa, respectively). The morphology of the quenched slags and the solubility of chromium oxide in the melts were investigated by EPMA, SEM, and XRD. Under both oxygen partial pressures, the slags were saturated by the solid solution MgAl2- x Cr x O4- δ . At the low oxygen partial pressure (1.8 × 10-6 Pa), the content of Cr in the liquid phase varied from 0.4 to 1.6 mass pct with the total Cr content in the slags increasing from 1.3 to 10.8 mass pct. At the high oxygen partial pressure (6.9 × 10-4 Pa), the content of Cr in the liquid phase decreased to the level of 0.2 to 0.6 mass pct. Both the activities of CrO and Cr2O3 in slag were found to increase approximately linearly with the increase of the total Cr content in slag. While the oxygen partial pressure had minor effect on the activity of Cr2O3 in the slag, it had significant effect on the activity of CrO.

Can we trust climate models to realistically represent severe European windstorms?

NASA Astrophysics Data System (ADS)

Trzeciak, Tomasz M.; Knippertz, Peter; Pirret, Jennifer S. R.; Williams, Keith D.

2016-06-01

Cyclonic windstorms are one of the most important natural hazards for Europe, but robust climate projections of the position and the strength of the North Atlantic storm track are not yet possible, bearing significant risks to European societies and the (re)insurance industry. Previous studies addressing the problem of climate model uncertainty through statistical comparisons of simulations of the current climate with (re-)analysis data show large disagreement between different climate models, different ensemble members of the same model and observed climatologies of intense cyclones. One weakness of such evaluations lies in the difficulty to separate influences of the climate model's basic state from the influence of fast processes on the development of the most intense storms, which could create compensating effects and therefore suggest higher reliability than there really is. This work aims to shed new light into this problem through a cost-effective "seamless" approach of hindcasting 20 historical severe storms with the two global climate models, ECHAM6 and GA4 configuration of the Met Office Unified Model, run in a numerical weather prediction mode using different lead times, and horizontal and vertical resolutions. These runs are then compared to re-analysis data. The main conclusions from this work are: (a) objectively identified cyclone tracks are represented satisfactorily by most hindcasts; (b) sensitivity to vertical resolution is low; (c) cyclone depth is systematically under-predicted for a coarse resolution of T63 by both climate models; (d) no systematic bias is found for the higher resolution of T127 out to about three days, demonstrating that climate models are in fact able to represent the complex dynamics of explosively deepening cyclones well, if given the correct initial conditions; (e) an analysis using a recently developed diagnostic tool based on the surface pressure tendency equation points to too weak diabatic processes, mainly latent heating, as the main source for the under-prediction in the coarse-resolution runs. Finally, an interesting implication of these results is that the too low number of deep cyclones in many free-running climate simulations may therefore be related to an insufficient number of storm-prone initial conditions. This question will be addressed in future work.

Estimating Tropical Cyclone Surface Wind Field Parameters with the CYGNSS Constellation

NASA Astrophysics Data System (ADS)

Morris, M.; Ruf, C. S.

2016-12-01

A variety of parameters can be used to describe the wind field of a tropical cyclone (TC). Of particular interest to the TC forecasting and research community are the maximum sustained wind speed (VMAX), radius of maximum wind (RMW), 34-, 50-, and 64-kt wind radii, and integrated kinetic energy (IKE). The RMW is the distance separating the storm center and the VMAX position. IKE integrates the square of surface wind speed over the entire storm. These wind field parameters can be estimated from observations made by the Cyclone Global Navigation Satellite System (CYGNSS) constellation. The CYGNSS constellation consists of eight small satellites in a 35-degree inclination circular orbit. These satellites will be operating in standard science mode by the 2017 Atlantic TC season. CYGNSS will provide estimates of ocean surface wind speed under all precipitating conditions with high temporal and spatial sampling in the tropics. TC wind field data products can be derived from the level-2 CYGNSS wind speed product. CYGNSS-based TC wind field science data products are developed and tested in this paper. Performance of these products is validated using a mission simulator prelaunch.

Model assessment using a multi-metric ranking technique

NASA Astrophysics Data System (ADS)

Fitzpatrick, P. J.; Lau, Y.; Alaka, G.; Marks, F.

2017-12-01

Validation comparisons of multiple models presents challenges when skill levels are similar, especially in regimes dominated by the climatological mean. Assessing skill separation will require advanced validation metrics and identifying adeptness in extreme events, but maintain simplicity for management decisions. Flexibility for operations is also an asset. This work postulates a weighted tally and consolidation technique which ranks results by multiple types of metrics. Variables include absolute error, bias, acceptable absolute error percentages, outlier metrics, model efficiency, Pearson correlation, Kendall's Tau, reliability Index, multiplicative gross error, and root mean squared differences. Other metrics, such as root mean square difference and rank correlation were also explored, but removed when the information was discovered to be generally duplicative to other metrics. While equal weights are applied, weights could be altered depending for preferred metrics. Two examples are shown comparing ocean models' currents and tropical cyclone products, including experimental products. The importance of using magnitude and direction for tropical cyclone track forecasts instead of distance, along-track, and cross-track are discussed. Tropical cyclone intensity and structure prediction are also assessed. Vector correlations are not included in the ranking process, but found useful in an independent context, and will be briefly reported.

Process of discharging charge-build up in slag steelmaking processes

DOEpatents

Pal, Uday B.; Gazula, Gopala K. M.; Hasham, Ali

1994-01-01

A process and apparatus for improving metal production in ironmaking and steelmaking processes is disclosed. The use of an inert metallic conductor in the slag-containing crucible and the addition of a transition metal oxide to the slag are the disclosed process improvements.

Evaluation of portland cement concrete pavement with high slag content cement.

DOT National Transportation Integrated Search

2013-10-01

The performance of a section of concrete pavement built with 30 percent Ground Granulated Blast Furnace Slag (GGBFS) is compared to a control section of concrete pavement built with 25 percent GGBFS to determine if the higher slag content pavement is...

15. TAKING A CAST AT FURNACE NO. 1 HOT SLAG, ...

Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

15. TAKING A CAST AT FURNACE NO. 1 HOT SLAG, BY-PRODUCT IN SMELTING OF PIG IRON, CAN BE SEEN FLOWING INTO THE SLAG YARD. VIEW IS LOOKING SOUTH. - Corrigan, McKinney Steel Company, 3100 East Forty-fifth Street, Cleveland, Cuyahoga County, OH

Rare and Rare-Earth Metals in Coal Processing Waste

NASA Astrophysics Data System (ADS)

Cherkasova, Tatiana; Cherkasova, Elizaveta; Tikhomirova, Anastasia; Bobrovni-kova, Alyona; Goryunova, Irina

2017-11-01

An urgent issue for power plants operating on solid fuels (coal) is the issue of utilization or use of accumulated production waste - ash and slag materials - in the related production. Ash-slag materials are classified as "waste", usually grade 5; tens of millions of tons of them being pro-duced annually in the Kemerovo region, which threatens the ecology of the region. At the same time, ash and slag is a very promising raw material. The use of this material as a base for the final product allows us to signifi-cantly expand the possibilities of using coal. The most widespread is the system of ash and slag involving in construction or as a replacement for sand in road construction, or as an additive to building mixtures. However, there are both industrially valuable and environmentally dangerous ele-ments in ash-slag materials. Ash-slag materials can be considered as inde-pendent ore deposits located on the surface and requiring the costs of their extraction.

Artificial intelligence-based computer modeling tools for controlling slag foaming in electric arc furnaces

NASA Astrophysics Data System (ADS)

Wilson, Eric Lee

Due to increased competition in a world economy, steel companies are currently interested in developing techniques that will allow for the improvement of the steelmaking process, either by increasing output efficiency or by improving the quality of their product, or both. Slag foaming is one practice that has been shown to contribute to both these goals. However, slag foaming is highly dynamic and difficult to model or control. This dissertation describes an effort to use artificial intelligence-based tools (genetic algorithms, fuzzy logic, and neural networks) to both model and control the slag foaming process. Specifically, a neural network is trained and tested on slag foaming data provided by a steel plant. This neural network model is then controlled by a fuzzy logic controller, which in turn is optimized by a genetic algorithm. This tuned controller is then installed at a steel plant and given control be a more efficient slag foaming controller than what was previously used by the steel plant.

Heavy metal recovery from electric arc furnace steel slag by using hydrochloric acid leaching

NASA Astrophysics Data System (ADS)

Wei, Lim Jin; Haan, Ong Teng; Shean Yaw, Thomas Choong; Chuah Abdullah, Luqman; Razak, Mus'ab Abdul; Cionita, Tezara; Toudehdehghan, Abdolreza

2018-03-01

Electric Arc Furnace steel slag (EAFS) is the waste produced in steelmaking industry. Environmental problem such as pollution will occur when dumping the steel slag waste into the landfill. These steel slags have properties that are suitable for various applications such as water treatment and wastewater. The objective of this study is to develop efficient and economical chlorination route for EAFS extraction by using leaching process. Various parameters such as concentration of hydrochloric acid, particle size of steel slag, reaction time and reaction temperature are investigated to determine the optimum conditions. As a result, the dissolution rate can be determined by changing the parameters, such as concentration of hydrochloric acid, particle size of steel slag, reaction time and reaction temperature. The optimum conditions for dissolution rates for the leaching process is at 3.0 M hydrochloric acid, particle size of 1.18 mm, reaction time of 2.5 hour and the temperature of 90°C.

Friction and Braking Application of Unhazardous Palm Slag Brake Pad Composite

NASA Astrophysics Data System (ADS)

Khoni, Norizzahthul Ainaa Abdul; Ruzaidi Ghazali, Che Mohd; Bakri Abdullah, Mohd Mustafa Al

2018-03-01

This paper reveals new alternative friction materials for brake pads. Palm slag was studied as new friction materials in brake pads but its much harder made it difficult to be applied. As a way to reduce the hardness, tire dust was including as purpose on stabilizing the hardness of brake pads. The palm slag was sieves to get desired size that is 150 μm, 300 μm and 600 μm. The percentage weight of materials used are 20% graphite, 20% aluminium oxide, 20% steel fiber, 20% polyester resin and another 40% are varied between tire dust and palm slag. All of materials were blend and compress by using hot pressed machine. The composites properties that were examined are density, porosity, hardness, compressive strength, microstructure analysis and wear rate. The composition of 30% palm slag, 10% tire dust and larger size of filler give better result of mechanical properties and less wear rate of brake pads composites. Then, palm slag can be used in producing of non asbestos brake pads.

Crystallization phenomena in slags

NASA Astrophysics Data System (ADS)

Orrling, Carl Folke

2000-09-01

The crystallization of the mold slag affects both the heat transfer and the lubrication between the mold and the strand in continuous casting of steel. In order for mold slag design to become an engineering science rather than an empirical exercise, a fundamental understanding of the melting and solidification behavior of a slag must be developed. Thus it is necessary to be able to quantify the phenomena that occur under the thermal conditions that are found in the mold of a continuous caster. The double hot thermocouple technique (DHTT) and the Confocal Laser Scanning Microscope used in this study are two novel techniques for investigating melting and solidification phenomena of transparent slags. Results from these techniques are useful in defining the phenomena that occur when the slag film infiltrates between the mold and the shell of the casting. TTT diagrams were obtained for various slags and indicated that the onset of crystallization is a function of cooling rate and slag chemistry. Crystal morphology was found to be dependent upon the experimental temperature and four different morphologies were classified based upon the degree of melt undercooling. Continuous cooling experiments were carried out to develop CCT diagrams and it was found that the amount and appearance of the crystalline fraction greatly depends on the cooling conditions. The DHTT can also be used to mimic the cooling profile encountered by the slag in the mold of a continuous caster. In this differential cooling mode (DCT), it was found that the details of the cooling rate determine the actual response of the slag to a thermal gradient and small changes can lead to significantly different results. Crystal growth rates were measured and found to be in the range between 0.11 mum/s to 11.73 mum/s depending on temperature and slag chemistry. Alumina particles were found to be effective innoculants in oxide melts reducing the incubation time for the onset of crystallization and also extending the temperature range of observed crystallization. The effect of changing the gas atmosphere surrounding the sample has been studied. The presence of water vapor increased the nucleation rate and crystal growth rate significantly when compared to experiments carried out in a dry atmosphere. With an atmosphere of Argon and Argon-3% Hydrogen mixture, the incubation time for crystallization was increased with several minutes. The crystal growth rate in these atmospheres was also drastically reduced compared to an atmosphere of normal air. Significant numbers of bubbles were formed during the initial melting of mold slag samples and the melting rate of the slag was found to be related to the rate of bubble generation and to the rate of heat transport.

Leaching modelling of slurry-phase carbonated steel slag.

PubMed

Costa, G; Polettini, A; Pomi, R; Stramazzo, A

2016-01-25

In the present work the influence of accelerated mineral carbonation on the leaching behaviour of basic oxygen furnace steel slag was investigated. The environmental behaviour of the material as evaluated through the release of major elements and toxic metals under varying pH conditions was the main focus of the study. Geochemical modelling of the eluates was used to derive a theoretical description of the underlying leaching phenomena for the carbonated material as compared to the original slag. Among the investigated elements, Ca and Si were most appreciably affected by carbonation. A very clear effect of carbonation on leaching was observed for silicate phases, and lower-Ca/Si-ratio minerals were found to control leaching in carbonated slag eluates as compared to the corresponding untreated slag sample as a result of Ca depletion from the residual slag particles. Clear evidence was also gained of solubility control for Ca, Mg and Mn by a number of carbonate minerals, indicating a significant involvement of the original slag constituents in the carbonation process. The release of toxic metals (Zn, V, Cr, Mo) was found to be variously affected by carbonation, owing to different mechanisms including pH changes, dissolution/precipitation of carbonates as well as sorption onto reactive mineral surfaces. The leaching test results were used to derive further considerations on the expected metal release levels on the basis of specific assumptions on the relevant pH domains for the untreated and carbonated slag. Copyright © 2015 Elsevier B.V. All rights reserved.

Effect of blast furnace slag on self-healing of microcracks in cementitious materials

DOE Office of Scientific and Technical Information (OSTI.GOV)

Huang, Haoliang, E-mail: haoliang.huang@tudelft.nl; Ye, Guang; Magnel Laboratory for Concrete Research, Department of Structural Engineering, Ghent University

The physico-chemical process of self-healing in blast furnace slag cement paste was investigated in this paper. With a high slag content i.e., 66% in cement paste and saturated Ca(OH)₂ solution as activator, it was found that the reaction products formed in cracks are composed of C-S-H, ettringite, hydrogarnet and OH–hydrotalcite. The fraction of C-S-H in the reaction products is much larger than the other minerals. Large amount of ettringite formed in cracks indicates the leaching of SO₄⁻² ions from the bulk paste and consequently the recrystallization. Self-healing proceeds fast within 50 h and then slows down. According to thermodynamic modeling,more » when the newly formed reaction products are carbonated, the filling fraction of crack increases first and then decreases. Low soluble minerals such as silica gel, gibbsite and calcite are formed. Compared to Portland cement paste, the potential of self-healing in slag cement paste is higher when the percentage of slag is high. Highlights: • Self-healing reaction products in slag cement paste were characterized. • Self-healing reaction products formed in time were quantified with image analysis. • Self-healing in slag cement paste was simulated with a reactive transport model. • Effect of carbonation on self-healing was investigated by thermodynamic modeling. • Effect of slag on self-healing was discussed based on experiments and simulation.« less

Toxicity assessment and geochemical model of chromium leaching from AOD slag.

PubMed

Liu, Bao; Li, Junguo; Zeng, Yanan; Wang, Ziming

2016-02-01

AOD (Argon Oxygen Decarburization) slag is a by-product of the stainless steel refining process. The leaching toxicity of chromium from AOD slag cannot be ignored in the recycling process of the AOD slag. To assess the leaching toxicity of the AOD slag, batch leaching tests have been performed. PHREEQC simulations combined with FactSage were carried out based on the detailed mineralogical analysis and petrophysical data. Moreover, Pourbaix diagram of the Cr-H2O system was protracted by HSC 5.0 software to explore the chromium speciation in leachates. It was found that AOD slag leachate is an alkaline and reductive solution. The Pourbaix diagram of the Cr-H2O system indicated that trivalent chromium, such as Cr(OH)4(-), is the major chromium species in the experimental Eh-pH region considered. However, toxic hexavalent chromium was released with maximum concentrations of 30 µg L(-1) and 18 µg L(-1) at L/S 10 and 100, respectively, during the earlier leaching stage. It concluded that the AOD slag possessed a certain leaching toxicity. After 10 d of leaching, trivalent chromium was the dominant species in the leachates, which corresponded to the results of PHREEQC simulation. Leaching toxicity of AOD slag is based on the chromium speciation and its transformation. Great attention should be focused on such factors as aging, crystal form of chromium-enriched minerals, and electrochemical characteristics of the leachates. Copyright © 2015 Elsevier Ltd. All rights reserved.

Determining the slag fraction, water/binder ratio and degree of hydration in hardened cement pastes

DOE Office of Scientific and Technical Information (OSTI.GOV)

Yio, M.H.N., E-mail: marcus.yio11@imperial.ac.uk; Phelan, J.C.; Wong, H.S.

2014-02-15

A method for determining the original mix composition of hardened slag-blended cement-based materials based on analysis of backscattered electron images combined with loss on ignition measurements is presented. The method does not require comparison to reference standards or prior knowledge of the composition of the binders used. Therefore, it is well-suited for application to real structures. The method is also able to calculate the degrees of reaction of slag and cement. Results obtained from an experimental study involving sixty samples with a wide range of water/binder (w/b) ratios (0.30 to 0.50), slag/binder ratios (0 to 0.6) and curing ages (3more » days to 1 year) show that the method is very promising. The mean absolute errors for the estimated slag, water and cement contents (kg/m{sup 3}), w/b and s/b ratios were 9.1%, 1.5%, 2.5%, 4.7% and 8.7%, respectively. 91% of the estimated w/b ratios were within 0.036 of the actual values. -- Highlights: •A new method for estimating w/b ratio and slag content in cement pastes is proposed. •The method is also able to calculate the degrees of reaction of slag and cement. •Reference standards or prior knowledge of the binder composition are not required. •The method was tested on samples with varying w/b ratios and slag content.« less

Evaluation of novel reactive MgO activated slag binder for the immobilisation of lead and zinc.

PubMed

Jin, Fei; Al-Tabbaa, Abir

2014-12-01

Although Portland cement is the most widely used binder in the stabilisation/solidification (S/S) processes, slag-based binders have gained significant attention recently due to their economic and environmental merits. In the present study, a novel binder, reactive MgO activated slag, is compared with hydrated lime activated slag in the immobilisation of lead and zinc. A series of lead or zinc-doped pastes and mortars were prepared with metal to binder ratio from 0.25% to 1%. The hydration products and microstructure were studied by X-ray diffraction, thermogravimetric analysis and scanning electron microscopy. The major hydration products were calcium silicate hydrate and hydrotalcite-like phases. The unconfined compressive strength was measured up to 160 d. Findings show that lead had a slight influence on the strength of MgO-slag paste while zinc reduced the strength significantly as its concentration increased. Leachate results using the TCLP tests revealed that the immobilisation degree was dependent on the pH and reactive MgO activated slag showed an increased pH buffering capacity, and thus improved the immobilisation efficiency compared to lime activated slag. It was proposed that zinc was mainly immobilised within the structure of the hydrotalcite-like phases or in the form of calcium zincate, while lead was primarily precipitated as the hydroxide. It is concluded, therefore, that reactive MgO activated slag can serve as clinker-free alternative binder in the S/S process. Copyright © 2014 Elsevier Ltd. All rights reserved.

Three-Dimensional Mathematical Model of Oxygen Transport Behavior in Electroslag Remelting Process

NASA Astrophysics Data System (ADS)

Huang, Xuechi; Li, Baokuan; Liu, Zhongqiu

2018-04-01

A transient three-dimensional model has been proposed to investigate the oxygen transport behavior in electroslag remelting process. The electromagnetism, heat transfer, multiphase flow, and species transport were calculated simultaneously by finite volume method. The volume of fluid approach was adopted to trace the metal-slag-air three-phase flow. Based on the necessary thermodynamics of oxygen transport behavior, a kinetic model was established to predict the mass source terms in species transport equation. The kinetic correction factor was proposed to account for the effect of the oxide scale formed on the electrode on the FeO content in slag. Finally, the effect of applied current on the oxygen transfer was studied. The predicted result agrees well with the measured data when the kinetic correction factor is set to be 0.5. The temperature distribution that affects the thermodynamics differs at the interfaces. The oxygen in air is absorbed into slag due to the oxidation at the slag/air interface. The Fe2O3 in slag and the oxide scale contribute to the increase of FeO content in slag, and the latter one plays the leading role. The oxygen transfer from slag to metal mainly occurs during the formation of the droplet at the slag/metal droplet interface. With the current increasing from 1200 to 1800 A, the oxygen content increases from 76.4 to 89.8 ppm, and then slightly declines to 89.2 ppm when the current increases to 2100 A.

Experimental and Theoretical Studies on the Viscosity-Structure Correlation for High Alumina-Silicate Melts

NASA Astrophysics Data System (ADS)

Talapaneni, Trinath; Yedla, Natraj; Pal, Snehanshu; Sarkar, Smarajit

2017-06-01

Blast furnaces are encountering high Alumina (Al2O3 > 25 pct) in the final slag due to the charging of low-grade ores. To study the viscosity behavior of such high alumina slags, synthetic slags are prepared in the laboratory scale by maintaining a chemical composition of Al2O3 (25 to 30 wt pct) CaO/SiO2 ratio (0.8 to 1.6) and MgO (8 to 16 wt pct). A chemical thermodynamic software FactSage 7.0 is used to predict liquidus temperature and viscosity of the above slags. Experimental viscosity measurements are performed above the liquidus temperature in the range of 1748 K to 1848 K (1475 °C to 1575 °C). The viscosity values obtained from FactSage closely fit with the experimental values. The viscosity and the slag structure properties are intent by Fourier Transform Infrared (FTIR) and Raman spectroscopy. It is observed that increase in CaO/SiO2 ratio and MgO content in the slag depolymerizes the silicate structure. This leads to decrease in viscosity and activation energy (167 to 149 kJ/mol) of the slag. Also, an addition of Al2O3 content increases the viscosity of slag by polymerization of alumino-silicate structure and activation energy from 154 to 161 kJ/mol. It is witnessed that the activation energy values obtained from experiment closely fit with the Shankar model based on Arrhenius equation.

Reproducing ten years of road ageing--accelerated carbonation and leaching of EAF steel slag.

PubMed

Suer, Pascal; Lindqvist, Jan-Erik; Arm, Maria; Frogner-Kockum, Paul

2009-09-01

Reuse of industrial aggregates is still hindered by concern for their long-term properties. This paper proposes a laboratory method for accelerated ageing of steel slag, to predict environmental and technical properties, starting from fresh slag. Ageing processes in a 10-year old asphalt road with steel slag of electric arc furnace (EAF) type in the subbase were identified by scanning electron microscopy (SEM) and leaching tests. Samples from the road centre and the pavement edge were compared with each other and with samples of fresh slag. It was found that slag from the pavement edge showed traces of carbonation and leaching processes, whereas the road centre material was nearly identical to fresh slag, in spite of an accessible particle structure. Batches of moisturized road centre material exposed to oxygen, nitrogen or carbon dioxide (CO2) were used for accelerated ageing. Time (7-14 days), temperature (20-40 degrees C) and initial slag moisture content (8-20%) were varied to achieve the carbonation (decrease in pH) and leaching that was observed in the pavement edge material. After ageing, water was added to assess leaching of metals and macroelements. 12% moisture, CO2 and seven days at 40 degrees C gave the lowest pH value. This also reproduced the observed ageing effect for Ca, Cu, Ba, Fe, Mn, Pb, Ca (decreased leaching) and for V, Si, and Al (increased leaching). However, ageing effects on SO4, DOC and Cr were not reproduced.

Cyclone: java-based querying and computing with Pathway/Genome databases.

PubMed

Le Fèvre, François; Smidtas, Serge; Schächter, Vincent

2007-05-15

Cyclone aims at facilitating the use of BioCyc, a collection of Pathway/Genome Databases (PGDBs). Cyclone provides a fully extensible Java Object API to analyze and visualize these data. Cyclone can read and write PGDBs, and can write its own data in the CycloneML format. This format is automatically generated from the BioCyc ontology by Cyclone itself, ensuring continued compatibility. Cyclone objects can also be stored in a relational database CycloneDB. Queries can be written in SQL, and in an intuitive and concise object-oriented query language, Hibernate Query Language (HQL). In addition, Cyclone interfaces easily with Java software including the Eclipse IDE for HQL edition, the Jung API for graph algorithms or Cytoscape for graph visualization. Cyclone is freely available under an open source license at: http://sourceforge.net/projects/nemo-cyclone. For download and installation instructions, tutorials, use cases and examples, see http://nemo-cyclone.sourceforge.net.

Advanced Filter Technology For Nuclear Thermal Propulsion

NASA Technical Reports Server (NTRS)

Castillon, Erick

2015-01-01

The Scrubber System focuses on using HEPA filters and carbon filtration to purify the exhaust of a Nuclear Thermal Propulsion engine of its aerosols and radioactive particles; however, new technology may lend itself to alternate filtration options, which may lead to reduction in cost while at the same time have the same filtering, if not greater, filtering capabilities, as its predecessors. Extensive research on various types of filtration methods was conducted with only four showing real promise: ionization, cyclonic separation, classic filtration, and host molecules. With the four methods defined, more research was needed to find the devices suitable for each method. Each filtration option was matched with a device: cyclonic separators for the method of the same name, electrostatic separators for ionization, HEGA filters, and carcerands for the host molecule method. Through many hours of research, the best alternative for aerosol filtration was determined to be the electrostatic precipitator because of its high durability against flow rate and its ability to cleanse up to 99.99% of contaminants as small as 0.001 micron. Carcerands, which are the only alternative to filtering radioactive particles, were found to be non-existent commercially because of their status as a "work in progress" at research institutions. Nevertheless, the conclusions after the research were that HEPA filters is recommended as the best option for filtering aerosols and carbon filtration is best for filtering radioactive particles.

Soviet Research in Production and Physical Metallurgy of Pure Metals

DTIC Science & Technology

1964-01-10

theeby the level of internal friction. Conclusions 1. A methodology was developed for growing nP27bdemn slag crystals from the gaseous phae using the...case of zinc and cadmium the base may be situated perpendicularly to the axis of the specimen, i.e., parallel to the crystallization front. The same...separately, the latter being soldered to the ring with copper- zinc solder. With the modulator in a position as shown in Figure 2, the geometrical center

How will precipitation change in extratropical cyclones as the planet warms? Insights from a large initial condition climate model ensemble

NASA Astrophysics Data System (ADS)

Yettella, Vineel; Kay, Jennifer E.

2017-09-01

The extratropical precipitation response to global warming is investigated within a 30-member initial condition climate model ensemble. As in observations, modeled cyclonic precipitation contributes a large fraction of extratropical precipitation, especially over the ocean and in the winter hemisphere. When compared to present day, the ensemble projects increased cyclone-associated precipitation under twenty-first century business-as-usual greenhouse gas forcing. While the cyclone-associated precipitation response is weaker in the near-future (2016-2035) than in the far-future (2081-2100), both future periods have similar patterns of response. Though cyclone frequency changes are important regionally, most of the increased cyclone-associated precipitation results from increased within-cyclone precipitation. Consistent with this result, cyclone-centric composites show statistically significant precipitation increases in all cyclone sectors. Decomposition into thermodynamic (mean cyclone water vapor path) and dynamic (mean cyclone wind speed) contributions shows that thermodynamics explains 92 and 95% of the near-future and far-future within-cyclone precipitation increases respectively. Surprisingly, the influence of dynamics on future cyclonic precipitation changes is negligible. In addition, the forced response exceeds internal variability in both future time periods. Overall, this work suggests that future cyclonic precipitation changes will result primarily from increased moisture availability in a warmer world, with secondary contributions from changes in cyclone frequency and cyclone dynamics.

Investigation of Use of Slag Aggregates and Slag Cements in Concrete Pavements to Reduce the Maintenance Cost

DOT National Transportation Integrated Search

2017-12-01

The objective of this research was to evaluate the influence of using the ACBFS aggregate (slag aggregate) as a replacement for natural aggregates on the properties of pavement concrete designed to meet the standard specifications of the Indiana Depa...

54. View from southeast of KinneyOsborne slag granulator at right ...

Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

54. View from southeast of Kinney-Osborne slag granulator at right and stack at left that vented steam generated when water was sprayed on hot slag to solidify and fracture it. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

Basalt Fiber for Volcanic Slag Lightweight Aggregate Concrete Research on the Impact of Performance

NASA Astrophysics Data System (ADS)

Xiao, Li-guang; Li, Gen-zhuang

2018-03-01

In order to study the effect of basalt fiber on the mechanical properties and durability of volcanic slag lightweight aggregate concrete, the experimental study on the flexural strength, compressive strength and freeze-thaw resistance of volcanic slag concrete with different basalt fiber content were carried out, the basalt fiber was surface treated with NaOH and water glass, the results show that the surface treatment of basalt fiber can significantly improve the mechanical properties, durability and other properties of volcanic slag lightweight aggregate concrete.

Optical Measurements on Solid Specimens of Solid Rocket Motor Exhaust and Solid Rocket Motor Slag

NASA Technical Reports Server (NTRS)

Roberts, F. E., III

1991-01-01

Samples of aluminum slag were investigated to aid the Earth Science and Applications Division at the Marshall Space Flight Center (MSFC). Alumina from space motor propellant exhaust and space motor propellant slag was examined as a component of space refuse. Thermal emittance and solar absorptivity measurements were taken to support their comparison with reflectance measurements derived from actual debris. To determine the similarity between the samples and space motor exhaust or space motor slag, emittance and absorbance results were correlated with an examination of specimen morphology.

The behavior of sulfur in industrial pyrometallurgical slags

NASA Astrophysics Data System (ADS)

Nagamori, Meguru

1994-08-01

Dissolution of sulfur in industrial slags, even at such a low level as 1 mass% S or so, increases the solubility of certain valuable metals by an order of magnitude. The phenomenon is accounted for in terms of Flood-Førland-Grjotheim's model for dianionic salt solutions, whereas its rigorous analysis requires the digaseous Gibbs-Duhem integration. In the research described here, the distribution of sulfur among gas, slag, and metallic iron phases in the bath smelting of iron ore was computer-simulated based on a two-sites model coupled with sulfide capacity data. The solubilities of Ag, Cu, Co, and Ni in industrial slags are reviewed by applying the sulfidic-oxidic dissolution model to copper-matte smelting, nickel-slag cleaning (Falconbridge, Canada), and the imperial smelting process for zinc and lead (Hachinohe, Japan).

Evaluation of steel slag coarse aggregate in hot mix asphalt concrete.

PubMed

Ahmedzade, Perviz; Sengoz, Burak

2009-06-15

This paper presents the influences of the utilization of steel slag as a coarse aggregate on the properties of hot mix asphalt. Four different asphalt mixtures containing two types of asphalt cement (AC-5; AC-10) and coarse aggregate (limestone; steel slag) were used to prepare Marshall specimens and to determine optimum bitumen content. Mechanical characteristics of all mixtures were evaluated by Marshall stability, indirect tensile stiffness modulus, creep stiffness, and indirect tensile strength tests. The electrical sensitivity of the specimens were also investigated in accordance with ASTM D257-91. It was observed that steel slag used as a coarse aggregate improved the mechanical properties of asphalt mixtures. Moreover, volume resistivity values demonstrated that the electrical conductivity of steel slag mixtures were better than that of limestone mixtures.

Kinetic Investigations of SiMn Slags From Different Mn Sources

NASA Astrophysics Data System (ADS)

Kim, Pyunghwa Peace; Tangstad, Merete

2018-06-01

The kinetics of MnO and SiO2 reduction were investigated for Silicomanganese (SiMn) slags using a Thermogravimetric analysis (TGA) between 1773 K and 1923 K (1500 °C and 1650 °C) under CO atmospheric pressure. The charge materials were based on Assmang ore and HC FeMn Slag. Rate models for MnO and SiO2 reduction were applied to describe the metal-producing rates, as shown by the following equations: r_{MnO} = k_{MnO} × A × ( {a_{MnO} - {a_{Mn} }/{K_{T }}} ) r_{{{SiO}2 }} = k_{SiO2} × A × ( {a_{{{SiO}2 }} - {a_{Si} }/{K_{T }}} ). The results show that the choice of raw materials in the charge considerably affected the reduction rate of MnO and SiO2. The highest reduction rate was found to be from charges using HC FeMn slag. The difference in the driving forces was insignificant among the SiMn slags, and the similar slag viscosities could not explain the different reduction rates. Instead, the difference is attributed to small amounts of sulfur and the amount of iron in the charge. In addition, the rate models were applicable to describe the reduction of MnO and SiO2 in SiMn slags.

Rehabilitating acid soils for increasing crop productivity through low-cost liming material.

PubMed

Bhat, Javid Ahmad; Kundu, Manik Chandra; Hazra, Gora Chand; Santra, Gour Hari; Mandal, Biswapati

2010-09-15

Productivity of red and lateritic soils is low because of their acidity and deficiencies in few essential nutrients viz., nitrogen, phosphorus, calcium, zinc, boron, molybdenum etc. We compared the effectiveness of basic slag, a low-cost liming material, with that of calcite as an ameliorant for these soils using mustard followed by rice as test crops. Experiments were conducted with three levels of each of basic slag and calcite along with a control on farmers' fields at 14 different locations. Influence of farmyard manure (FYM) and poultry manure (PM) on the effectiveness of the slag was also tested. On an average, basic slag performed better than calcite in increasing yields of both mustard and rice and left over higher amounts of available Ca, Si and Zn in residual soils. The slag also improved N, P, K and Ca nutrition of mustard and Si and Zn nutrition of rice with a favorable benefit:cost (B:C) ratio over the calcite (4.82 vs. 1.44). Effectiveness of the basic slag improved when it was applied in combination with FYM or PM (B:C, 5.83 and 6.27). Basic slag can, therefore, be advocated for use in the acidic red and lateritic soils for economically improving their productivity. Copyright 2010 Elsevier B.V. All rights reserved.

Steel Slag and Shredded Tires as Media for Blind Inlets to Improve Water Quality

NASA Astrophysics Data System (ADS)

Gonzalez, J. M.; Smith, D. R.; Livingston, S.

2015-12-01

Off-site transport of contaminants through surface runoff affects water quality. Blind inlets are proven conservation practices for reducing surface runoff, and consequently reducing nutrient loadings from small agricultural closed depressions to water bodies. Gravel is the most widely used blind inlet media to reduce flow, but not to sorb contaminants from the water. Readily available byproducts, such as steel slag and shredded tires, could be used as alternative media in blind inlets to sorb nutrients and pesticides from surface runoff. Sorption isotherms were performed to investigate the sorption capabilities of steel slag and shredded tires for phosphate and atrazine in electrolyte background solutions containing either 10 mM CaCl2 or KCl. Results of this research demonstrated that phosphate and atrazine were irreversibly sorbed by the steel slag and shredded tires. The steel slag increased the pH solution increased about 4 pH units after the sorption step; while the pH of the solution with shredded tires remained the same. Desorption of the phosphate and atrazine was low from the steel slag and shredded tires, respectively. Thus, the above results suggest that the steel slag and shredded tires can potentially be used as media to sorb phosphate and atrazine, respectively.

Alteration of municipal and industrial slags under atmospheric conditions

NASA Astrophysics Data System (ADS)

Rafał Kowalski, Piotr; Michalik, Marek

2014-05-01

The Waste Management System in Poland is being consequently built since 1998. After important changes in legislation, local governments have taken over the duty of waste collection. New points of selective collection of wastes have been opened and new sorting and composting plants were built. The last stage of introducing the Waste Management System is construction of waste incineration power plants. From nine installations which were planned, six are now under construction and they will start operating within the next two years. It is assumed that the consumption of raw wastes for these installations will reach 974 thousand tons per year. These investments will result in increased slags and ashes production. Now in Poland several local waste incinerators are operating and predominant amount of produced incineration residues is landfilled. These materials are exposed to atmospheric conditions in time of short term storage (just after incineration) and afterwards for a longer period of time on the landfill site. During the storage of slags low temperature mineral transformations and chemical changes may occur and also some components can be washed out. These materials are stored wet because of the technological processes. The aim of this study is to investigate the influence of storage in atmospheric conditions on slags from incineration of industrial and municipal wastes. The experiment started in January 2013. During this period slag samples from incineration of industrial and municipal wastes were exposed to atmospheric conditions. Samples were collected after 6 and 12 months. Within this time the pH value was measured monthly, and during the experimental period remained constant on the level of 9.5. After 6 months of exposure only slight changes in mineral compositions were observed in slags. The results of XRD analysis of municipal slags showed increase in content of carbonate minerals in comparison to the raw slag samples. In industrial slags, a decrease in content of soluble minerals, like halite, in comparison to the output samples was noted. These phases where probably dissolved and washed out from the samples. After 12 months of atmospheric exposure in municipal slags only slight changes in weight (1 wt%) were observed, whereas in industrial slags slightly above 10 wt% of the material was removed. After 12 months of atmospheric exposure more significant changes are expected such as changes in chemical and mineral compositions and changes in heavy metals and toxic elements concentrations due to leaching.

Gasification in pulverized coal flames. Second annual progress report, July 1976--August 1977. [Pulverized coal

DOE Office of Scientific and Technical Information (OSTI.GOV)

George, P. E.; Lenzer, R. C.; Thomas, J. F.

1977-08-01

This project concerns the production of power and synthesis gases from pulverized coal via suspension gasification. Swirling flow in both concentric jet and cyclone gasifiers will separate oxidation and reduction zones. Gasifier performance will be correlated with internally measured temperature and concentration profiles. The test cell flow system and electrical system, which includes a safety interlock design, has been installed. Calibration of the UTI-30C mass spectrometer and construction of the gas sampling system are complete. Both the coal feeder, which has been calibrated, and the boiler are ready for integration into the test cell flow system. Construction and testing ofmore » the cyclone reactor, including methane combustion experiments, is complete. The confined jet reactor has been designed and construction is underway. Investigation of combustion and gasification modeling techniques has begun.« less

Experiences with industrial solar process steam generation in Jordan

NASA Astrophysics Data System (ADS)

Krüger, Dirk; Berger, Michael; Mokhtar, Marwan; Willwerth, Lisa; Zahler, Christian; Al-Najami, Mahmoud; Hennecke, Klaus

2017-06-01

At the Jordanian pharmaceuticals manufacturing company RAM Pharma a solar process heat supply has been constructed by Industrial Solar GmbH in March 2015 and operated since then (Figure 1). The collector field consists of 394 m² of linear Fresnel collectors supplying saturated steam to the steam network at RAM Pharma at about 6 bar gauge. In the frame of the SolSteam project funded by the German Federal Ministry for Economic Affairs and Energy (BMWi) the installation has been modified introducing an alternative way to separate water and steam by a cyclone. This paper describes the results of experiments with the cyclone and compares the operation with a steam drum. The steam production of the solar plant as well as the fuel demand of the steam boiler are continuously monitored and results are presented in this paper.

Southern Storms

NASA Image and Video Library

2017-05-25

This image shows Jupiter's south pole, as seen by NASA's Juno spacecraft from an altitude of 32,000 miles (52,000 kilometers). The oval features are cyclones, up to 600 miles (1,000 kilometers) in diameter. Multiple images taken with the JunoCam instrument on three separate orbits were combined to show all areas in daylight, enhanced color, and stereographic projection. https://photojournal.jpl.nasa.gov/catalog/PIA21641

Covariance analyses of satellite-derived mesoscale wind fields

NASA Technical Reports Server (NTRS)

Maddox, R. A.; Vonder Haar, T. H.

1979-01-01

Statistical structure functions have been computed independently for nine satellite-derived mesoscale wind fields that were obtained on two different days. Small cumulus clouds were tracked at 5 min intervals, but since these clouds occurred primarily in the warm sectors of midlatitude cyclones the results cannot be considered representative of the circulations within cyclones in general. The field structure varied considerably with time and was especially affected if mesoscale features were observed. The wind fields on the 2 days studied were highly anisotropic with large gradients in structure occurring approximately normal to the mean flow. Structure function calculations for the combined set of satellite winds were used to estimate random error present in the fields. It is concluded for these data that the random error in vector winds derived from cumulus cloud tracking using high-frequency satellite data is less than 1.75 m/s. Spatial correlation functions were also computed for the nine data sets. Normalized correlation functions were considerably different for u and v components and decreased rapidly as data point separation increased for both components. The correlation functions for transverse and longitudinal components decreased less rapidly as data point separation increased.

[Thermal energy utilization analysis and energy conservation measures of fluidized bed dryer].

PubMed

Xing, Liming; Zhao, Zhengsheng

2012-07-01

To propose measures for enhancing thermal energy utilization by analyzing drying process and operation principle of fluidized bed dryers,in order to guide optimization and upgrade of fluidized bed drying equipment. Through a systematic analysis on drying process and operation principle of fluidized beds,the energy conservation law was adopted to calculate thermal energy of dryers. The thermal energy of fluidized bed dryers is mainly used to make up for thermal consumption of water evaporation (Qw), hot air from outlet equipment (Qe), thermal consumption for heating and drying wet materials (Qm) and heat dissipation to surroundings through hot air pipelines and cyclone separators. Effective measures and major approaches to enhance thermal energy utilization of fluidized bed dryers were to reduce exhaust gas out by the loss of heat Qe, recycle dryer export air quantity of heat, preserve heat for dry towers, hot air pipes and cyclone separators, dehumidify clean air in inlets and reasonably control drying time and air temperature. Such technical parameters such air supply rate, air inlet temperature and humidity, material temperature and outlet temperature and humidity are set and controlled to effectively save energy during the drying process and reduce the production cost.

Effective removal of cesium from wastewater solutions using an innovative low-cost adsorbent developed from sewage sludge molten slag.

PubMed

Khandaker, Shahjalal; Toyohara, Yusaku; Kamida, Seiya; Kuba, Takahiro

2018-06-01

This study investigates the effective removal of cesium (Cs) from aqueous solution using sewage sludge molten (SSM) slag that has undergone the surface modification with alkali (NaOH) hydrothermal treatment. The raw and modified slags were characterised systematically using the BET method, the FESEM, the XRF, the XRD spectroscopy and the CEC analysis to understand the physicochemical changes of the materials, and its sensitivity to Cs ions adsorption. Batch adsorption experiments were carried out to investigate the effects of adsorbent dose, contact time, solution pH, different initial Cs concentrations, temperature and the effect of competitive ions on Cs adsorption. The adsorption isotherm, kinetic and thermodynamic studies were also evaluated based on the experimental results. A higher Cs removal efficiency of almost 100% (for 20-100 mg/L of initial concentration) was achieved by the modified SSM slag, and the maximum adsorption capacity was found to be 52.36 mg/g. Several types of synthetic zeolites such as zeolite X, zeolite Y, zeolite A, and sodalite were formed on surface of the modified slag through the modification process which might be enhanced the Cs adsorption capacity. Kinetic parameters were fitted by the pseudo-second order model. The adsorption isotherms data of modified slag were well-fitted to the Langmuir (R 2  = 0.989) and Freundlich isotherms (R 2  = 0.988). The thermodynamic studies indicated that the adsorption process by the modified slag was spontaneous and exothermic. In the competitive ions effect, the modified slag effectively captured the Cs ion in the presence of Na + and K + , especially at their lower concentrations. Moreover, the modified slag was reused for several cycles after the successful elution process with an appropriate eluting agent (0.5 M H 2 SO 4 ), without deterioration of its original performance. Therefore, the SSM modified slag could be effectively used as a low-cost potential adsorbent for high Cs adsorption from wastewater. Copyright © 2018 Elsevier Ltd. All rights reserved.

Characterization of the lead smelter slag in Santo Amaro, Bahia, Brazil.

PubMed

Lima, L R P de Andrade; Bernardez, L A

2011-05-30

For 33 years, a primary lead smelter operated in Santo Amaro (Brazil). Since the 1970s, large amounts of Pb and Cd have been widely documented in the blood and hair of people living near the smelter. The plant closed down in 1993, and several years later, the Pb levels in the blood of children under 4 years of age living near the smelter were high, where the disposed lead slag was suspected to be the main source of this contamination. The objective of this study is to elucidate the source of the Pb contamination and any other potentially toxic contamination, focusing on the characterization of the slag. The samples used for this characterization study were taken from the slag heaps. The results of the chemical analysis showed that the major constituents of the slag, in decreasing order of wt%, were the following: Fe(2)O(3) (28.10), CaO (23.11), SiO(2) (21.39), ZnO (9.47), MgO (5.44), PbO (4.06), Al(2)O(3) (3.56), C (2.26), MnO (1.44), Na(2)O (0.27), S (0.37), K(2)O (0.26), and TiO(2) (0.25). The Cd content of the slag was 57.3mg/kg, which is relatively low. The X-ray diffraction and the electron probe microanalyzer X-ray mapping indicated that the major phases in the slag were wüstite, olivine, kirschsteinite, and franklinite. Only spheroidal metallic Pb was found in the slag. The leaching study showed that the slag was stable at a pH greater than 2.8, and only in an extremely acidic environment was the solubilization of the Pb enhanced significantly. The solubilization of Zn was very limited in the acidic and alkaline environments. These results can be explained by the limited leachability of the metallic Pb and Zn-bearing compounds. The leaching study used TCLP, SPLP, and SWEP and indicated that the lead slag was stable in weak acidic environments for short contact times. Copyright © 2011 Elsevier B.V. All rights reserved.

Leaching Behavior of Slags from AN Old Lead Smelter in Chihuahua, Mexico: Metals, Chlorides, Nitrates, Sulfates and Tds Analyses

NASA Astrophysics Data System (ADS)

Espejel-Garcia, D.; Wenglas-Lara, G.; Villalobos-Aragon, A.; Espejel-Garcia, V. V.

2013-05-01

Waste materials (such as, smelter slags, waste glass, tires, plastics, rubbish, ashes, etc.), have a large potential to substitute natural materials, reducing costs, especially for the construction industry. Smelter slags are resistant and have better compression strength values in comparison to natural aggregates, and generally are far beyond of what the standard ratios need to qualify a material as a good one for construction. But this material has a big problem within it: the existence of toxic elements and compounds in high concentrations, which means that water and soil contamination can be present after water infiltrates through this material; so we perform leaching experiments to characterize and measure the possible contamination under controlled conditions. To perform the slags-leaching experiments, we used an EA-NEN-7375-2004 tank test standard from Netherlands. This test was selected because to our knowledge it is the only one which allows the use of coarse material, as the one utilized in construction. The leaching experiments sampling was performed at different times: 6, 24, 168 and 360 hours, to compare the leachate concentration at the two different pH's values (5 and 8) selected to simulate real conditions. For the leaching experiments, the slags were mixed with natural road base material (gravel-sands from volcanic rocks) at different proportions of 30% and 50%. In order to understand the slags' leaching behavior, other experiments were carried out with the pure material, for both (slags and natural aggregates). After analyses by ICP-OES , the slags from this smelter in Chihuahua contain Pb (0.5 - 4 wt.%), Zn (15-35 wt.%) and As (0.6 wt.%), as well such as: bicarbonates, chlorides, nitrates, sulfates, Mg, K, Na, Ca and TDS. Based on the results of the leaching analyses, via atomic absorption technique, we conclude that Pb and As concentrations are provided by the slags, meanwhile, the bicarbonates, chlorides, Na and Ca are contributed by the road base natural materials. Summarizing, he possibility exists to use the slags as a minor constituent (<30%) in road base materials.

In situ stabilization of trace metals in a copper-contaminated soil using P-spiked Linz-Donawitz slag.

PubMed

Negim, Osama; Mench, Michel; Bes, Clémence; Motelica-Heino, Mikael; Amin, Fouad; Huneau, Frédéric; Le Coustumer, Philippe

2012-03-01

A former wood exploitation revealing high Cu and As concentration of the soils served as a case study for assisted phytoextraction. P-spiked Linz-Donawitz (LD) slag was used as a soil additive to improve physico-chemical soil properties and in situ stabilize Cu and other trace metals in a sandy Cu-contaminated soil (630 mg kg⁻¹ soil). The LD slag was incorporated into the contaminated soil to consist four treatments: 0% (T1), 1% (T2), 2% (T3), and 4% (T4). A similar uncontaminated soil was used as a control (CTRL). After a 1-month reaction period, potted soils were used for a 2-week growth experiment with dwarf beans. Soil pH increased with the incorporation rate of LD slag. Similarly the soil electrical conductivity (EC, in millisiemens per centimetre) is ameliorated. Bean plants grown on the untreated soil (T1) showed a high phytotoxicity. All incorporation rates of LD slag increased the root and shoot dry weight yields compared to the T1. The foliar Ca concentration of beans was enhanced for all LD slag-amended soil, while the foliar Mg, K, and P concentrations were not increased. Foliar Cu, Zn, and Cr concentrations of beans decreased with the LD slag incorporation rate. P-spiked LD slag incorporation into polluted soil allow the bean growth and foliar Ca concentration, but also to reduce foliar Cu concentration below its upper critical value avoiding an excessive soil EC and Zn deficiency. This dual effect can be of interest for soil remediation at larger scale.

Simulation of primary-slag melting behavior in the cohesive zone of a blast furnace, considering the effect of Al{sub 2}O{sub 3}, Fe{sub t}O, and basicity in the sinter ore

DOE Office of Scientific and Technical Information (OSTI.GOV)

Hino, Mitsutaka; Nagasaka, Tetsuya; Katsumata, Akitoshi

1999-08-01

The alumina content in the iron ore imported to Japan is increasing year by year, and some problems in blast furnace operation, due to the use of the high-alumina-containing sinter, have already been reported. In order to clarify the mechanism of the harmful effect of alumina on the blast furnace operation, the behavior of the primary melt, which is formed in the sinter at the cohesive zone of the blast furnace, has been simulated by dripping slag through an iron or oxide funnel. The effects of basicity, Al{sub 2}O{sub 3}, and Fe{sub t}O contents in the five slag systems onmore » the dripping temperature and weight of slag remaining on the funnel have been discussed. It was found that the eutectic melt formed in the sinter would play an important role in the dripping behavior of the slag in the blast furnace through the fine porosity of the reduced iron and ore particles. Al{sub 2}O{sub 3} increased the weight of the slag remaining on the funnel, and its effect became very significant in the acidic and low-Fe{sub t}O-containing slag. It was estimated that the increase of the weight of the slag remaining on the funnel by Al{sub 2}O{sub 3} in the ore could result in a harmful effect on the permeability resistance and an indirect reduction rate of the sinter in the blast furnace.« less

SRM Internal Flow Tests and Computational Fluid Dynamic Analysis. Volume 2; RSRM Full Scale Motor Analyses

NASA Technical Reports Server (NTRS)

1995-01-01

The purpose of the RSRM Nozzle Slag Ejection Precursor Test is to investigate the effect that slag ejection from the RSRM nozzle has on the chamber pressure and trust of the SRB's. In past firings of the Reusable Solid Rocket Motor (RSRM) both static test and flight motors have shown small pressure perturbations occurring primarily between 65 and 80 seconds. A joint NASA/Thiokol team investigation concluded that the cause of the pressure perturbations was the periodic ingestion and ejection of molten aluminum oxide slag from the cavity around the submerged nozzle nose which tends to trap and collect individual aluminum oxide droplets from the approach flow. The conclusions of the team were supported by numerous data and observations from special tests including high speed photographic films, real time radiography, plume calorimeters, accelerometers, strain gauges, nozzle TVC system force gauges, and motor pressure and thrust data. A simplistic slag ballistics model was formulated to relate a given pressure perturbation to a required slag quantity. Also, a cold flow model using air and water was developed to provide data on the relationship between the slag flow rate and the chamber pressure increase. Both the motor and the cold flow model exhibited low frequency oscillations in conjunction with periods of slag ejection. Motor and model frequencies were related to scaling parameters. The data indicate that there is a periodicity to the slag entrainment and ejection phenomena which is possibly related to organized oscillations from instabilities in the dividing streamline shear layer which impinges on the underneath surface of the nozzle.

Steel slag carbonation in a flow-through reactor system: the role of fluid-flux.

PubMed

Berryman, Eleanor J; Williams-Jones, Anthony E; Migdisov, Artashes A

2015-01-01

Steel production is currently the largest industrial source of atmospheric CO2. As annual steel production continues to grow, the need for effective methods of reducing its carbon footprint increases correspondingly. The carbonation of the calcium-bearing phases in steel slag generated during basic oxygen furnace (BOF) steel production, in particular its major constituent, larnite {Ca2SiO4}, which is a structural analogue of olivine {(MgFe)2SiO4}, the main mineral subjected to natural carbonation in peridotites, offers the potential to offset some of these emissions. However, the controls on the nature and efficiency of steel slag carbonation are yet to be completely understood. Experiments were conducted exposing steel slag grains to a CO2-H2O mixture in both batch and flow-through reactors to investigate the impact of temperature, fluid flux, and reaction gradient on the dissolution and carbonation of steel slag. The results of these experiments show that dissolution and carbonation of BOF steel slag are more efficient in a flow-through reactor than in the batch reactors used in most previous studies. Moreover, they show that fluid flux needs to be optimized in addition to grain size, pressure, and temperature, in order to maximize the efficiency of carbonation. Based on these results, a two-stage reactor consisting of a high and a low fluid-flux chamber is proposed for CO2 sequestration by steel slag carbonation, allowing dissolution of the slag and precipitation of calcium carbonate to occur within a single flow-through system. Copyright © 2014. Published by Elsevier B.V.

Investigation of using steel slag in hot mix asphalt for the surface course of flexible pavements

NASA Astrophysics Data System (ADS)

Nguyen, Hien Q.; Lu, Dai X.; Le, Son D.

2018-04-01

The rapid development of heavy industry in Vietnam leads to the establishments of steel industry. Steel slag, a by-product of steelwork industry, under Vietnamese’s law, was considered as a deleterious solid waste which needed to be processed and landfilled. However, this has changed recently, and steel slag is now seen as a normal or non-deleterious solid waste, and has been studied for reuse in the construction industry. In this study, steel slag was used, as a replacement for mineral aggregate, in hot mix asphalt. Two hot mix asphalt mixtures with an equivalent nominal aggregate size of 12.5 (C12.5) and 19 mm (C19) were produced using steel slag. In addition, one conventional hot mix asphalt mixture of C19 was produced using mineral aggregate for comparison purpose. Investigation in laboratory condition and trial sections was carried out on Marshall tests, surface roughness, skid resistance, and modulus of the pavement before and after applying a new surface course of hot mix asphalt. The study showed that all steel slag asphalt mixtures passed the Marshall stability and flow test requirements. The skid resistance of steel slag hot mix asphalt mixtures for the surface course satisfied the Vietnamese specification for asphalt. Moreover, the pavement sections with the surface course of steel slag hot mix asphalt showed a considerable higher modulus than that of the conventional one. Only the roughness of the surface course paved with C19 did not pass the requirement of the specification.

Assessment of penetration through vacuum cleaners and recommendation of wet cyclone technology.

PubMed

Seo, Youngjin; Han, Taewon

2013-04-01

In many commercial vacuum cleaners, the captured aerosol particles contained in the dust collector may accidentally release from the exhaust filtration owing to leakage or penetration. Vacuum cleaners may cause dust to become airborne by exhausting air that is not completely filtered. This may cause the operator to inhale dust, in turn causing health problems. This study aimed to investigate the dust penetration rates from three commercial vacuum cleaners and suggest the best technique for completely filtering exhaust air using a combination of cyclonic separation and water filtration. The commercial vacuum cleaners were tested inside a custom-built hood, and the exhausted particles were monitored using a sampling probe in conjunction with an aerosol particle sizer Quartzose mineral dusts were added to each vacuum cleaner through the dust transport line. A 2400 L/min wet cyclone was employed as the proposed vacuum cleaner It was designed using Stokes scaling, and its collection characteristics were evaluated using polystyrene latex beads. Surprisingly, the conventional vacuum cleaners failed to capture an overall average of approximately 14% of the particles in the given size range. However, only approximately 3.8% of the collected particles escaped from the vacuum cleaner that used the wet cyclone technology. Thus, the proposed vacuum cleaner should potentially be an effective method for vacuuming household dust. The successful investigation of conventional vacuum cleaners is useful for both manufacturers and users. As an effective vacuum cleaning mechanism, household dust is able to migrate along the thin water, film that forms on the inner walls of the cyclone vacuum cleaner. It collects dust in a small water inflow (3 mL/min), which allows it to capture a higher percentage of contaminants than most of the currently available vacuum cleaners. The significantly low accidental exposure rates achieved by this new vacuum cleaner enable healthy conditions in various environments, including indoors.

A Conundrum of Tropical Cyclone Formation

NASA Astrophysics Data System (ADS)

Davis, C. A.

2014-12-01

This paper will address a conundrum that has emerged from recent research on tropical cyclone formation. Composite analyses and case studies suggest that prior to genesis, the atmosphere presents a mid-tropospheric vortex that is strong compared to the cyclonic circulation in the boundary layer. Accompanying this vortex is near saturation from the boundary layer through at least 5 km, sometimes more, and a nearly balanced weak negative temperature anomaly below the vortex and stronger positive temperature anomaly above. This thermodynamic state is one of high moisture but low buoyancy for lifted parcels (i.e. low convective available potential energy). However, observations also suggest that widespread deep convection accompanies genesis, with cloud top temperatures becoming colder near the time of genesis. This is seemingly at odds with in situ observations of thermodynamic characteristics prior to genesis. Progress toward understanding the apparent contradiction can be made by realizing that the existence of a moist, relatively stable vortex, and deep convective clouds are not necessarily coincident in space and time. This is demonstrated by a detailed analysis of the two days leading up to the formation of Atlantic tropical cyclone Karl on 14 September. Karl featured a relatively long gestation period characterized initially by a marked misalignment of mid-tropospheric and surface cyclonic circulations. The mid-tropospheric vortex strengthened due to a pulse of convection earlier on 13 September. Meanwhile, the near-surface vortex underwent a precession around the mid-tropospheric vortex as the separation between the two decreased. The eruption of convection around midnight on 14 September, 18 hours prior to declaration on a TC, occurred in the center of the nearly-aligned vortex, contained a mixture of shallow and deep convection and resulted in spin-up over a deep layer, but particularly at the surface. Prior to genesis, the most intense deep convection was located at least 200 km from the center.

The Climatology of Extreme Surge-Producing Extratropical Cyclones in Observations and Models

NASA Astrophysics Data System (ADS)

Catalano, A. J.; Broccoli, A. J.; Kapnick, S. B.

2016-12-01

Extreme coastal storms devastate heavily populated areas around the world by producing powerful winds that can create a large storm surge. Both tropical and extratropical cyclones (ETCs) occur over the northwestern Atlantic Ocean, and the risks associated with ETCs can be just as severe as those associated with tropical storms (e.g. high winds, storm surge). At The Battery in New York City, 17 of the 20 largest storm surge events were a consequence of extratropical cyclones (ETCs), which are more prevalent than tropical cyclones in the northeast region of the United States. Therefore, we analyze the climatology of ETCs that are capable of producing a large storm surge along the northeastern coast of the United States. For a historical analysis, water level data was collected from National Oceanic and Atmospheric Administration (NOAA) tide gauges at three separate locations (Sewell's Pt., VA, The Battery, NY, and Boston, MA). We perform a k-means cluster analysis of sea level pressure from the ECMWF 20th Century Reanalysis dataset (ERA-20c) to explore the natural sets of observed storms with similar characteristics. We then composite cluster results with features of atmospheric circulation to observe the influence of interannual and multidecadal variability such as the North Atlantic Oscillation. Since observational records contain a small number of well-documented ETCs, the capability of a high-resolution coupled climate model to realistically simulate such extreme coastal storms will also be assessed. Global climate models provide a means of simulating a much larger sample of extreme events, allowing for better resolution of the tail of the distribution. We employ a tracking algorithm to identify ETCs in a multi-century simulation under present-day conditions. Quantitative comparisons of cyclolysis, cyclogenesis, and cyclone densities of simulated ETCs and storms from recent history (using reanalysis products) are conducted.

Substrate pH and butterfly bush response to dolomitic lime or steel slag amendment

USDA-ARS?s Scientific Manuscript database

Steel slag is a fertilizer amendment with a high concentration of calcium oxide, and thus capable of raising substrate pH similar to dolomitic lime. Steel slag, however, contains higher concentrations of some nutrients, such as iron, manganese, and silicon, compared to dolomitic lime. The objectiv...

Micronutrient availability from steel slag amendment in pine bark substrates

USDA-ARS?s Scientific Manuscript database

Steel slag is a byproduct of the steel industry that can be used as a liming agent, but also has a high mineral nutrient content. While micronutrients are present in steel slag, it is not known if the mineral form of the micronutrients would render them available for plant uptake. The objective of...

Production of brown and black pigments by using flotation waste from copper slag.

PubMed

Ozel, Emel; Turan, Servet; Coruh, Semra; Ergun, Osman Nuri

2006-04-01

One of the major problems in copper-producing countries is the treatment of the large amount of copper slag or copper flotation waste generated from copper slag which contains significant amounts of heavy metals such as Cu, Zn, Pb and Co. Dumping or disposal of such large quantities of flotation waste from copper slag causes environmental and space problems. In this study, the treatment of flotation waste from copper slag by a thermal method and its use as an iron source in the production of inorganic brown and black pigments that are used in the ceramic industry were investigated. The pigments were produced by calcining different amounts of flotation waste and chromite, Cr2O3, ZnO and CoO mixtures. The pigments obtained were added to transparent ceramic glazes and porcelainized tile bodies. Their colours were defined by L*a*b* measurements with a spectrophotometer. The results showed that flotation waste from copper slag could be used as an iron source to produce brown and black pigments in both ceramic body and glazes.

CO2 Mineralization and Utilization using Steel Slag for Establishing a Waste-to-Resource Supply Chain.

PubMed

Pan, Shu-Yuan; Chung, Tai-Chun; Ho, Chang-Ching; Hou, Chin-Jen; Chen, Yi-Hung; Chiang, Pen-Chi

2017-12-08

Both steelmaking via an electric arc furnace and manufacturing of portland cement are energy-intensive and resource-exploiting processes, with great amounts of carbon dioxide (CO 2 ) emission and alkaline solid waste generation. In fact, most CO 2 capture and storage technologies are currently too expensive to be widely applied in industries. Moreover, proper stabilization prior to utilization of electric arc furnace slag are still challenging due to its high alkalinity, heavy metal leaching potentials and volume instability. Here we deploy an integrated approach to mineralizing flue gas CO 2 using electric arc furnace slag while utilizing the reacted product as supplementary cementitious materials to establish a waste-to-resource supply chain toward a circular economy. We found that the flue gas CO 2 was rapidly mineralized into calcite precipitates using electric arc furnace slag. The carbonated slag can be successfully utilized as green construction materials in blended cement mortar. By this modulus, the global CO 2 reduction potential using iron and steel slags was estimated to be ~138 million tons per year.

The Effect of CaO on Gas/Slag/Matte/Tridymite Equilibria in Fayalite-Based Copper Smelting Slags at 1473 K (1200 °C) and P(SO2) = 0.25 Atm

NASA Astrophysics Data System (ADS)

Fallah-Mehrjardi, Ata; Hayes, Peter C.; Jak, Evgueni

2018-04-01

Fundamental experimental studies have been undertaken to determine the effect of CaO on the equilibria between the gas phase (CO/CO2/SO2/Ar) and slag/matte/tridymite phases in the Cu-Fe-O-S-Si-Ca system at 1473 K (1200 °C) and P(SO2) = 0.25 atm. The experimental methodology developed in the Pyrometallurgy Innovation Centre was used. New experimental data have been obtained for the four-phase equilibria system for fixed concentrations of CaO (up to 4 wt pct) in the slag phase as a function of copper concentration in matte, including the concentrations of dissolved sulfur and copper in slag, and Fe/SiO2 ratios in slag at tridymite saturation. The new data provided in the present study are of direct relevance to the pyrometallurgical processing of copper and will be used as an input to optimize the thermodynamic database for the copper-containing multi-component multi-phase system.

Properties of Controlled Low Strength Material with Circulating Fluidized Bed Combustion Ash and Recycled Aggregates

PubMed Central

Weng, Tsai-Lung; Cheng, An; Chao, Sao-Jeng; Hsu, Hui-Mi

2018-01-01

This study aims to investigate the effect of adding circulating fluidized bed combustion (CFBC) ash, desulfurization slag, air-cooled blast-furnace slag and coal bottom ash to the controlled low-strength material (CLSM). Test methods include slump flow test, ball drop test, water soluble chloride ion content measurement, compressive strength and length change measurement. The results show that (1) the use of CFBC hydration ash with desulfurization slag of slump flow is the best, and the use of CFBC hydration ash with coal bottom ash and slump flow is the worst; (2) CFBC hydration ash with desulfurization slag and chloride ion content is the highest; (3) 24 h ball drop test (diameter ≤ 76 mm), and test results are 70 mm to 76 mm; (4) CFBC hydration ash with desulfurization slag and compression strength is the highest, with the coal bottom ash being the lowest; increase of CFBC hydration ash can reduce compressive strength; and (5) the water-quenched blast furnace slag and CFBC hydration ash would expand, which results in length changes of CLSM specimens. PMID:29724055

Combined Performance of Polypropylene Fibre and Weld Slag in High Performance Concrete

NASA Astrophysics Data System (ADS)

Ananthi, A.; Karthikeyan, J.

2017-12-01

The effect of polypropylene fibre and weld slag on the mechanical properties of High Performance Concrete (HPC) containing silica fume as the mineral admixtures was experimentally verified in this study. Sixteen series of HPC mixtures(70 MPa) were designed with varying fibre fractions and Weld Slag (WS). Fibre added at different proportion (0, 0.1, 0.3 and 0.6%) to the weight of cement. Weld slag was substituted to the fine aggregate (0, 10, 20 and 30%) at volume. The addition of fibre decreases the slump at 5, 9 and 14%, whereas the substitution of weld slag decreases by about 3, 11 and 21% with respect to the control mixture. Mechanical properties like compressive strength, split tensile strength, flexural strength, Ultrasonic Pulse Velocity test (UPV) and bond strength were tested. Durability studies such as Water absorption and Sorptivity test were conducted to check the absorption of water in HPC. Weld slag of 10% and fibre dosage of 0.3% in HPC, attains the maximum strength and hence this combination is most favourable for the structural applications.

Preparation of fly ash-granulated blast furnace slag-carbide slag binder and application in total tailings paste backfill

NASA Astrophysics Data System (ADS)

Li, Chao; Hao, Ya-fei; Zhao, Feng-qing

2018-03-01

Based on activation and synergistic effect among various materials, a low-cost mine backfill cementing material, FGC binder, was prepared by using fly ash, granulated blast-furnace slag (GBFS), carbide slag and composite activator. The proper proportioning of FGC binder is obtained by response surface experiment optimization method: fly ash 62 %, GBFS 20 %, carbide slag 8 % and compound activators 10 %. Adjusting the material ratio obtains different cementing material which could satisfy requirements of different mined-out areas. With the mass ratio of cementing material and tailings 1:4∼1:8, the concentration of total solid 70 %, the compressive strength values of total tailings filling body at 28 d reaches 1.64∼4.14 MPa, and the backfilling cost is 20 % lower than using OPC cement.

Foaming Index of CaO-SiO2-FeO-MgO Slag System

NASA Astrophysics Data System (ADS)

Park, Youngjoo; Min, Dong Joon

A study on the effect of FeO and MgO content on foaming index in EAF slag system was carried out. The height of the slag foam was measured by electric probe maintaining steady state in gas formation and escape. Foaming index, which is the measurement of gas capturing potential of the slag, is calculated from the foam height and gas flow rate. Viscosity and surface tension, which are the key properties for the foaming index, are calculated by Urbain's model and additive method, respectively. Dimensional analysis also performed to determine the dominancy of properties and resulted that the important factor was a ratio between viscosity and surface tension. The effect of each component on the viscosity, surface tension and foaming index of the slag is evaluated to be in strong relationship.

Removal of Sulfur from CaF2 Containing Desulfurization Slag Exhausted from Secondary Steelmaking Process by Oxidation

NASA Astrophysics Data System (ADS)

Hiraki, Takehito; Kobayashi, Junichi; Urushibata, Satomi; Matsubae, Kazuyo; Nagasaka, Tetsuya

2012-08-01

The oxidation behavior of sulfur in desulfurization slag generated from the secondary steelmaking process with air has been investigated in the temperature range of 973 K to 1373 K (700 °C to 1100 °C). Although a high removal rate of sulfur is not achieved at temperatures lower than 1273 K (1000 °C) because of the formation of CaSO4, most of the sulfur is rapidly removed from slag as SO2 gas in the 1273 K to 1373 K (700 °C to 1100 °C) range. This finding indicates that the desulfurization slag generated from the secondary steelmaking process can be reused as a desulfurized flux through air oxidation, making it possible to reduce significantly the amount of desulfurization slag for disposal.

Function evaluation of asphalt mixture with industrially produced BOF slag aggregate.

PubMed

Zhao, Meiling; Wu, Shaopeng; Chen, Zongwu; Li, Chao

2016-07-04

Laboratory research suggested that basic oxygen furnace (BOF) slag-based asphalt mixture was a functional material. However, the BOF slag aggregate's quality was difficult to control when it was heavily used in entity engineering. The primary objective of this research was to evaluate the functional performances of asphalt mixture containing BOF slag coarse aggregate (BSCA), which was from an industrialized production line. Limestone mixture was a control group. The Marshall method was first adopted to design asphalt mixtures. The performances of limestone asphalt mixture and BOF slag asphalt mixture including fatigue failure resistance and moisture stability were then evaluated and compared. Results showed that the asphalt mixture containing BSCA possessed better durability, which meant the quality of BSCA from industrialized production lines was well controlled and this BSCA can be heavily used in entity engineering.

Characterization of structure and thermophysical properties of three ESR slags

NASA Astrophysics Data System (ADS)

Plotkowski, A.; deBarbadillo, J.; Krane, Matthew J. M.

2016-07-01

The structure and properties of electroslag remelting (ESR) slags were characterized. Slags samples of three compositions were obtained from industrial remelting processes at Special Metals Corporation and from casting in a laboratory vacuum induction melter. The structure of the slag samples was observed using optical and electron microscopy, and phases were identified and their relative amounts quantified using X-ray diffraction. Laser flash thermal diffusivity, density, and differential scanning calorimetry measurements for specific heat were performed to determine the bulk thermal conductivity of the samples. Sample porosity was measured as a function of depth using a serial sectioning technique, and a onedimensional computational model was developed to estimate the thermal conductivity of the fully dense slags. These results are discussed in context with previous studies, and opportunities for future research are identified. AFRL Case Number: 88ABW-2015-1871.

Study on the ratio and properties of the slurry of light insulation masonry with volcanic slag

NASA Astrophysics Data System (ADS)

Liguang, Xiao; Dawei, Jiang

2017-12-01

Volcanic slag is a kind of natural high quality porous material, and it has a good thermal insulation effect, and it is an extremely rich natural resource. Therefore, this paper adopts the natural volcanic slag as the aggregate to build the insulation mortar mix design for the slag masonry, and tests the related performance of the mortar. The results show that adopts natural volcanic slag as the aggregate and the cement use fly ash to replace, and the appropriate uniform sealing pores were introduced into the mortar mix. The performance of the manufactured products can meet the requirements of JC/T890. The coefficient of thermal conductivity of lightweight masonry mortar is less than 0.14W/(m•K), and the frost resistance is greater than 100 times, and it is with a low price.

Characteristics of the internal and external sources of the Mediterranean synoptic cyclones for the period 1956-2013

NASA Astrophysics Data System (ADS)

Almazroui, Mansour; Awad, Adel M.; Nazrul Islam, M.

2017-07-01

This paper investigates the main sources and features of the Mediterranean synoptic cyclones affecting the basin, using the cyclone tracks. The cyclones' tracks are identified using sea level pressure (SLP) from the NCEP/NCAR reanalysis data for the period 1956-2013. The identified cyclones are classified into two categories: basin affected and basin non-affected. Most of the basin-affected (non-affected) cyclones are internal (external), i.e., generated inside (outside) the Mediterranean basin. This study reveals four (five) main sources of internal (external) cyclones. These four (five) main sources generated about 63.76% (57.25%) of the internal (external) cyclones. Seasonal analysis shows that most of the basin-affected internal (external) cyclones were generated in the winter (spring) season. The lowest number of cyclones were found in the summer. Moreover, the synoptic study of the atmospheric systems accompanied the highest- and lowest-generated years demonstrates that the deepening of the north Europe cyclones and the relative positions of Azores- and Siberian-high systems represent the important factors that influence the number of internal cyclones. Essential factors influencing the external cyclones are the strength of the maximum upper wind, Azores high, Siberian high, and orientations of their ridges.

Viscosity Determination of Molten Ash from Low-Grade US Coals

DOE PAGES

Zhu, Jingxi; Nakano, Jinichiro; Kaneko, Tetsuya Kenneth; ...

2012-10-01

In entrained slagging gasifiers, the fluidity of the molten ash is a critical factor for process control since it affects slag formation, the capture of inorganic constituents, refractory wear, and slag drainage along the gasification chamber walls. The use of western coal, or mixtures of eastern and western coals as gasifier feedstock, is likely to occur as western coals become available and technological issues that hinder their use are being resolved. In the present work, the viscosity of synthetic slags with ash chemistries simulating the western U.S. coals, was experimentally measured at a Po 2 = 10 - 8 atmmore » in the temperature range of 1773–1573 K (1500–1300 °C) using a rotating-bob viscometer. Alumina spindles and containment crucibles of both alumina and zirconia were used. Crystallization studies of this slag using a confocal scanning laser microscope found that a (Mg,Fe)Al 2O 4-based spinel precipitated at temperatures below 1723 K (1450 °C), and this agreed with FactSage equilibrium phase prediction. The same spinels were observed in the post-viscometry experiment slags when ZrO 2 crucibles were used and assumed to be in equilibrium with the slag at the higher temperatures. Zirconia dissolution resulted in a slight increase in the solid fraction present in slags at lower temperatures, compared to spinel fraction. Crystal precipitation changed the apparent activation energy and required a longer stabilization times for viscosity measurements. The viscosity results were used in predictive equations based on Veytsman and Einstein's models, with critical nucleation temperatures and the solid fraction calculated with FactSage. In the simulated eastern/western coal feedstock blends based on ash compositions, the fractions of the solid precipitates were also calculated using the thermodynamic program FactSage for each blend composition, and the plastic viscosity of each eastern/western coal slag blend was predicted using Veytsman's model and compared to available experimental data.« less

Design of a Subscale Propellant Slag Evaluation Motor Using Two-Phase Fluid Dynamic Analysis

NASA Technical Reports Server (NTRS)

Whitesides, R. Harold; Dill, Richard A.; Purinton, David C.; Sambamurthi, Jay K.

1996-01-01

Small pressure perturbations in the Space Shuttle Reusable Solid Rocket Motor (RSRM) are caused by the periodic expulsion of molten aluminum oxide slag from a pool that collects in the aft end of the motor around the submerged nozzle nose during the last half of motor operation. It is suspected that some motors produce more slag than others due to differences in aluminum oxide agglomerate particle sizes that may relate to subtle differences in propellant ingredient characteristics such as particle size distributions or processing variations. A subscale motor experiment was designed to determine the effect of propellant ingredient characteristics on the propensity for slag production. An existing 5 inch ballistic test motor was selected as the basic test vehicle. The standard converging/diverging nozzle was replaced with a submerged nose nozzle design to provide a positive trap for the slag that would increase the measured slag weights. Two-phase fluid dynamic analyses were performed to develop a nozzle nose design that maintained similitude in major flow field features with the full scale RSRM. The 5 inch motor was spun about its longitudinal axis to further enhance slag collection and retention. Two-phase flow analysis was used to select an appropriate spin rate along with other considerations, such as avoiding bum rate increases due to radial acceleration effects. Aluminum oxide particle distributions used in the flow analyses were measured in a quench bomb for RSRM type propellants with minor variations in ingredient characteristics. Detailed predictions for slag accumulation weights during motor bum compared favorably with slag weight data taken from defined zones in the subscale motor and nozzle. The use of two-phase flow analysis proved successful in gauging the viability of the experimental program during the planning phase and in guiding the design of the critical submerged nose nozzle.

Synthetic Coal Slag Infiltration into Varying Refractory Materials

DOE Office of Scientific and Technical Information (OSTI.GOV)

Kaneko, Tetsuya K; Thomas, Hugh; Bennett, James P

The infiltrations of synthetic coal slag into 99%Al{sub 2}O{sub 3}, 85%Al{sub 2}O{sub 3}–15%SiO{sub 2}, and 90%Cr{sub 2}O{sub 3}–10%Al{sub 2}O{sub 3} refractories with a temperature gradient induced along the penetration direction were compared to one another. The infiltrating slag was synthesized with a composition that is representative of an average of the ash contents from U S coal feedstock. Experiments were conducted with a hot-face temperature of 1450°C in a CO/CO{sub 2} atmosphere. Minimal penetration was observed in the 90%Cr{sub 2}O{sub 3}–10%Al{sub 2}O{sub 3} material because interactions between the refractory and the slag produced a protective layer of FeCr{sub 2}O{sub 4},more » which impeded slag flow into the bulk of the refractory. After 5 h, the 99%Al{sub 2}O{sub 3} sample exhibited an average penetration of 12.7 mm whereas the 85%Al{sub 2}O{sub 3}–15%SiO{sub 2} sample showed 3.8 mm. Slag infiltrated into the 99%Al{sub 2}O{sub 3} and 85%Al{sub 2}O{sub 3}–15%SiO{sub 2} refractory systems by dissolving the respective refractories' matrix materials, which consist of fine Al{sub 2}O{sub 3} particles and an amorphous alumino-silicate phase. Due to enrichment in SiO{sub 2}, a network-former, infiltration into the 85%Al{sub 2}O{sub 3}–15%SiO{sub 2} system yielded a higher viscosity slag and hence, a shallower penetration depth. The results suggest that slag infiltration can be limited by interactions with the refractory through the formation of either a solid layer that physically impedes fluid flow or a more viscous slag that retards infiltration.« less

Evaluation on chemical stability of lead blast furnace (LBF) and imperial smelting furnace (ISF) slags.

PubMed

Yin, Nang-Htay; Sivry, Yann; Guyot, François; Lens, Piet N L; van Hullebusch, Eric D

2016-09-15

The leaching behavior of Pb and Zn from lead blast furnace (LBF) and imperial smelting furnace (ISF) slags sampled in the North of France was studied as a function of pHs and under two atmospheres (open air and nitrogen). The leaching of major elements from the slags was monitored as a function of pH (4, 5.5, 7, 8.5 and 10) under both atmospheres for different slag-water interaction times (1 day and 9 days). The leaching results were coupled with a geochemical model; Visual MINTEQ version 3.0, and a detailed morphological and mineralogical analysis was performed on the leached slags by scanning and transmission electron microscopy (SEM and TEM). Significant amounts of Ca, Fe and Zn were released under acidic conditions (pH 4) with a decrease towards the neutral to alkaline conditions (pH 7 and 10) for both LBF and ISF slags. On the other hand, Fe leachability was limited at neutral to alkaline pH for both slags. The concentrations of all elements increased gradually after 216 h compared to initial 24 h of leaching period. The presence of oxygen under open-air atmosphere not only enhanced oxidative weathering but also encouraged formation of secondary oxide and carbonate phases. Formation of carbonates and clay minerals was suggested by Visual MINTEQ which was further confirmed by SEM & TEM. The hydration and partial dissolution of hardystonite, as well as the destabilization of amorphous glassy matrix mainly contributed to the release of major elements, whereas the spinel related oxides were resistant against pH changes and atmospheres within the time frame concerned for both LBF and ISF slags. The total amount of Pb leached out at pH 7 under both atmospheres suggested that both LBF and ISF slags are prone to weathering even at neutral environmental conditions. Copyright © 2016 Elsevier Ltd. All rights reserved.

Leaching of cadmium, chromium, copper, lead, and zinc from two slag dumps with different environmental exposure periods under dynamic acidic condition.

PubMed

Jin, Zhisheng; Liu, Taoze; Yang, Yuangen; Jackson, Daniel

2014-06-01

Over the past few decades, zinc smelting activities in Guizhou, China have produced numerous slag dumps, which are often dispersed on roadsides and hill slopes throughout the region. During periods of acid rain, these exposed slags release heavy metals into surface water bodies. A column leaching study was designed to test the potential release of the heavy metals cadmium (Cd), chromium (Cr), copper (Cu), lead (Pb), and zinc (Zn) under simulated acid rain events. Two slags with varying environmental exposure periods were packed in columns and subjected to leaching solutions of pH 3.5, 5.5, or DI H2O at intervals of 1, 7, 14, 28, 56d. Pulse concentrations of Cd in leachate were found above 5μg/L, Cr, Pb, and Zn >10μg/L, whereas, Cu reached 10μg/L. After five leaching events, the leachability (percentage of cumulative heavy metal leached after five leaching events as in its respective total concentration in slags) of Cd was 0.05 percent and 0.035 percent from the old and young slag, respectively. Cr (0.035 percent and 0.05 percent) was greater than Cu (0.002 percent and 0.005 percent) and Zn (0.006 percent and 0.003 percent), while the lowest leachability was observed for Pb (0.0005 percent and 0.0002 percent) from the old and young slags, respectively. Reaction rates (release amount of heavy metals in certain period of leaching) of heavy metals in the leachates demonstrated the sequence of Zn>Cr>Cd, Cu>Pb. Leaching release of heavy metals was jointly affected by the pH of leaching solution and mineral composition of slags (including chemical forms of Cd, Cr, Cu, Pb, and Zn). Environmental exposure period of slags, resulting in the alteration of minerals, could affect the release process of heavy metals in leaching as well. Copyright © 2014 Elsevier Inc. All rights reserved.

Thermodynamics Behavior of Germanium During Equilibrium Reactions between FeOx-CaO-SiO2-MgO Slag and Molten Copper

NASA Astrophysics Data System (ADS)

Shuva, M. A. H.; Rhamdhani, M. A.; Brooks, G. A.; Masood, S.; Reuter, M. A.

2016-10-01

The distribution ratio of germanium (Ge), L_{{Ge}}^{s/m} during equilibrium reactions between magnesia-saturated FeOx-CaO-SiO2 (FCS) slag and molten copper has been measured under oxygen partial pressures from 10-10 to 10-7 atm and at temperatures 1473 to 1623 K (1200 to 1350 °C). It was observed that the Ge distribution ratio increases with increasing oxygen partial pressure, and with decreasing temperature. It was also observed that the distribution ratio is strongly dependent on slag basicity. The distribution ratio was observed to increase with increasing optical basicity. At fixed CaO concentration in the slag, the distribution ratio was found to increase with increasing Fe/SiO2 ratio, tending to a plateau at L_{{Ge}}^{s/m} = 0.8. This behavior is consistent with the assessment of ionic bond fraction carried out in this study, and suggested the acidic nature of germanium oxide (GeO2) in the slag system studied. The characterisation results of the quenched slag suggested that Ge is present in the FeOx-CaO-SiO2-MgO slag predominantly as GeO2. At 1573 K (1300 °C) and p_{{{{O}}2 }} = 10-8 atm, the activity coefficient of GeO2 in the slag was calculated to be in the range of 0.24 to 1.50. The results from the current study suggested that less-basic slag, high operating temperature, and low oxygen partial pressure promote a low Ge distribution ratio. These conditions are desired for maximizing Ge recovery, for example, during pyrometallurgical processing of Ge-containing e-waste through secondary copper smelting. Overall, the thermodynamics data generated from this study can be used for process modeling purposes for improving recovery of Ge in primary and secondary copper smelting processes.

Cyclonic eddies identified in the Cape Basin of the South Atlantic Ocean

NASA Astrophysics Data System (ADS)

Hall, C.; Lutjeharms, J. R. E.

2011-03-01

Inter-ocean exchange south of Africa takes place largely through the movement of Agulhas Rings into the Cape Basin. Recent observations have shown that the highly energetic flow field in this basin consists of anti-cyclonic rings as well as cyclonic eddies. Very little is known of the characteristics of the cyclonic eddies. Using altimetric data, this study determines the location, frequency and seasonality of these cyclonic eddies their size, trajectories, life spans and their association with Agulhas Rings. Cyclonic eddies were seen to split, merge and link with other cyclonic eddies, where splitting events created child cyclonic eddies. The 105 parent and 157 child cyclonic eddies identified over a decade show that on average 11 parent and 17 child cyclonic eddies appear annually in AVISO merged absolute dynamic topography data along the continental slope. Thirty-two percent follow an overall west south-westward direction, with 27% going west north-westward. Average translocation speeds are 2.2 ± 0.1 km/day for parent and 3.0 ± 0.2 km/day for child cyclonic eddies. Parent cyclonic eddy lifespan averaged 250 ± 18 days; whereas child cyclonic eddies survived for only 118 ± 11 days. A significant difference in lifespan for parent and child cyclonic eddies identified in the north and south region of the study area was detected. Seventy-seven percent of the northern and 93% of the southern cyclonic eddies were first detected directly adjacent to passing Agulhas Rings, suggesting a vital interaction between these mesoscale eddies within the region. Topographical features appeared to affect the behaviour and lifespan of these deep cyclonic eddies.

Contributions of Tropical Cyclones to the North Atlantic Climatological Rainfall as Observed from Satellites

NASA Technical Reports Server (NTRS)

Rodgers, Edward B.; Adler, Robert F.; Pierce, Harold F.; Einaudi, Franco (Technical Monitor)

2000-01-01

The tropical cyclone rainfall climatology study that was performed for the North Pacific was extended to the North Atlantic. Similar to the North Pacific tropical cyclone study, mean monthly rainfall within 444 km of the center of the North Atlantic tropical cyclones (i.e., that reached storm stage and greater) was estimated from passive microwave satellite observations during, an eleven year period. These satellite-observed rainfall estimates were used to assess the impact of tropical cyclone rainfall in altering the geographical, seasonal, and inter-annual distribution of the North Atlantic total rainfall during, June-November when tropical cyclones were most abundant. The main results from this study indicate: 1) that tropical cyclones contribute, respectively, 4%, 3%, and 4% to the western, eastern, and entire North Atlantic; 2) similar to that observed in the North Pacific, the maximum in North Atlantic tropical cyclone rainfall is approximately 5 - 10 deg poleward (depending on longitude) of the maximum non-tropical cyclone rainfall; 3) tropical cyclones contribute regionally a maximum of 30% of the total rainfall 'northeast of Puerto Rico, within a region near 15 deg N 55 deg W, and off the west coast of Africa; 4) there is no lag between the months with maximum tropical cyclone rainfall and non-tropical cyclone rainfall in the western North Atlantic, while in the eastern North Atlantic, maximum tropical cyclone rainfall precedes maximum non-tropical cyclone rainfall; 5) like the North Pacific, North Atlantic tropical cyclones Of hurricane intensity generate the greatest amount of rainfall in the higher latitudes; and 6) warm ENSO events inhibit tropical cyclone rainfall.

Experimental study of dissolution of minerals and CO2 sequestration in steel slag.

PubMed

Yadav, Shashikant; Mehra, Anurag

2017-06-01

This study strives to achieve a substantial amount of steel slag carbonation without using any harmful chemicals. For this purpose, experiments were performed in an aqueous medium, in a semi-batch reactor, to investigate the effect of varying reaction conditions during the steel slag CO 2 sequestration process. Further, studying the effect of dissolution on carbonation reactions and the mineralogical changes that subsequently occur within the slag helps provide insight into the parameters that ultimately have an impact on the carbonation rate as well the magnitude of the impact. Copyright © 2017 Elsevier Ltd. All rights reserved.

Accelerated decarburization of Fe-C metal alloys

DOEpatents

Pal, Uday B.; Sadoway, Donald R.

1997-01-01

A process for improving the rate of metal production and FeO utilization in a steelmaking process or a process combining iron-making and steelmaking in a single reactor that uses or generates Fe-C metal alloy droplets submerged in an FeO-containing slag. The process involves discharging a charge build-up (electron accumulation) in the slag at the slag-metal alloy interface by means of an electron conductor connected between the metal alloy droplets and a gas at a gas-slag interface, said gas having an oxygen partial pressure of at least about 0.01 atmosphere.

Accelerated decarburization of Fe-C metal alloys

DOEpatents

Pal, U.B.; Sadoway, D.R.

1997-05-27

A process is described for improving the rate of metal production and FeO utilization in a steelmaking process or a process combining iron-making and steelmaking in a single reactor that uses or generates Fe-C metal alloy droplets submerged in an FeO-containing slag. The process involves discharging a charge build-up (electron accumulation) in the slag at the slag-metal alloy interface by means of an electron conductor connected between the metal alloy droplets and a gas at a gas-slag interface, said gas having an oxygen partial pressure of at least about 0.01 atmosphere. 2 figs.

Effects of Slag Ejection on Solid Rocket Motor Performance

NASA Technical Reports Server (NTRS)

Whitesides, R. Harold; Purinton, David C.; Hengel, John E.; Skelley, Stephen E.

1995-01-01

In past firings of the Reusable Solid Rocket Motor (RSRM) both static test and flight motors have shown small pressure perturbations occurring primarily between 65 and 80 seconds. A joint NASA/Thiokol team investigation concluded that the cause of the pressure perturbations was the periodic ingestion and ejection of molten aluminum oxide slag from the cavity around the submerged nozzle nose which tends to trap and collect individual aluminum oxide droplets from the approach flow. The conclusions of the team were supported by numerous data and observations from special tests including high speed photographic films, real time radiography, plume calorimeters, accelerometers, strain gauges, nozzle TVC system force gauges, and motor pressure and thrust data. A simplistic slag ballistics model was formulated to relate a given pressure perturbation to a required slag quantity. Also, a cold flow model using air and water was developed to provide data on the relationship between the slag flow rate and the chamber pressure increase. Both the motor and the cold flow model exhibited low frequency oscillations in conjunction with periods of slag ejection. Motor and model frequencies were related to scaling parameters. The data indicate that there is a periodicity to the slag entrainment and ejection phenomena which is possibly related to organized oscillations from instabilities in the dividing streamline shear layer which impinges on the underneath surface of the nozzle.

Simulation of Flow Fluid in the BOF Steelmaking Process

NASA Astrophysics Data System (ADS)

Lv, Ming; Zhu, Rong; Guo, Ya-Guang; Wang, Yong-Wei

2013-12-01

The basic oxygen furnace (BOF) smelting process consists of different chemical reactions among oxygen, slag, and molten steel, which engenders a vigorous stirring process to promote slagging, dephosphorization, decarbonization, heating of molten steel, and homogenization of steel composition and temperature. Therefore, the oxygen flow rate, lance height, and slag thickness vary during the smelting process. This simulation demonstrated a three-dimensional mathematical model for a 100 t converter applying four-hole supersonic oxygen lance and simulated the effect of oxygen flow rate, lance height, and slag thickness on the flow of molten bath. It is found that as the oxygen flow rate increases, the impact area and depth increases, which increases the flow speed in the molten bath and decreases the area of dead zone. Low oxygen lance height benefits the increase of impact depth and accelerates the flow speed of liquid steel on the surface of the bath, while high oxygen lance height benefits the increase of impact area, thereafter enhances the uniform distribution of radial velocity in the molten steel and increases the flow velocity of molten steel at the bottom of furnace hearth. As the slag thickness increases, the diameter of impinging cavity on the slag and steel surface decreases. The radial velocity of liquid steel in the molten bath is well distributed when the jet flow impact on the slag layer increases.

Maximum availability and mineralogical control of chromium released from AOD slag.

PubMed

Li, Junguo; Liu, Bao; Zeng, Yanan; Wang, Ziming; Gao, Zhiyuan

2017-03-01

AOD (argon oxygen decarburization) slag is the by-product in the stainless steel refining process. Chromium existing in AOD slag can leach out and probably poses a serious threat to the environment. To assess the leaching toxicity of chromium released from AOD slag, the temperature-dependent maximum availability leaching test was performed. To determine the controlling mineralogical phases of chromium released from AOD slag, a Visual MINTEQ simulation was established based on Vminteq30 and the FactSage 7.0 database. The leaching tests indicated that the leaching availability of chromium was slight and mainly consisted of trivalent chromium. Aging of AOD slag under the atmosphere can oxidize trivalent chromium to hexavalent chromium, which could be leached out by rainwater. According to the simulation, the chromium concentration in leachates was controlled by the freely soluble pseudo-binary phases in the pH = 7.0 leaching process and controlled by the Cr 2 O 3 phase in the pH = 4.0 leaching process. Chromium concentrations were underestimated when the controlling phases were determined to be FeCr 2 O 4 and MgCr 2 O 4 . Facilitating the generation of the insoluble spinel-like phases during the cooling and disposal process of the molten slag could be an effective approach to decreasing the leaching concentration of chromium and its environmental risk.

-Based Slag System

NASA Astrophysics Data System (ADS)

Jiang, Binbin; Wang, Wanlin; Sohn, Il; Wei, Juan; Zhou, Lejun; Lu, Boxun

2014-06-01

The crystallization behavior of a CaO-Al2O3-based slag system with various ZrO2 content (from 1 to 5 wt pct) and CaO/Al2O3 (C/A) ratio (from 0.8 to 1.2) has been studied by using single hot thermocouple technology (SHTT) in this article. The continuous-cooling-transformation (CCT) diagrams and time-temperature-transformation (TTT) diagrams of the above slag system were constructed for the analysis of the varying crystallization behaviors. The results suggested that Al2O3 tended to enhance the slag samples crystallization when the C/A ratio ranged from 0.8 to 1.2, and the critical cooling rate and crystallization temperature increased with the decrease of C/A ratio; meanwhile, the incubation time was also getting shorter with the reduction of C/A ratio. The addition of ZrO2 would enhance the crystallization of slag samples because of the induced heterogeneous nucleation of molten slag. However, the general crystallization was determined by the balance between molten slag viscosity and heterogeneous nucleation, such that Sample 3 (C/A = 1.0, ZrO2 = 3 pct, B2O3 = 10 pct, Li2O = 3 pct [in wt pct]) would demonstrate the strongest crystallization kinetics in a high-temperature zone. The different crystals formed during the tests were also analyzed by scanning electron microscopy (SEM) and X-ray diffraction (XRD).

Viscosity of TiO2-FeO-Ti2O3-SiO2-MgO-CaO-Al2O3 for High-Titania Slag Smelting Process

NASA Astrophysics Data System (ADS)

Hu, Kai; Lv, Xuewei; Li, Shengping; Lv, Wei; Song, Bing; Han, Kexi

2018-05-01

The present study demonstrates the dependence of viscosity on chemical composition and temperature of high-titania slag, a very important raw material for producing titanium dioxide. The results indicated that completely molten high-titania slag exhibits a viscosity of less than 1 dPa s with negligible dependence on temperature. However, it increases dramatically with decreasing temperature slightly below the critical temperature, i.e., the solidus temperature of the slag. Above the critical temperature, the slag samples displayed the same order of viscosity at 0.6 dPa s, regardless of their compositional variation. However, the FeO, CaO, and MgO were confirmed to decrease viscosity, while SiO2 and Ti2O3 increase it. The apparent activation energy for viscosity-temperature relation and liquidus temperature based on experiments and thermodynamic calculations are also presented. Conclusively, the critical temperatures of the slags are on average 15 K below their corresponding calculated liquidus temperatures. The increase in FeO content was found to considerably lower the critical temperature, while the increase in both Ti2O3 and TiO2 contents increases it. The main phases of the slag in solid state, as indicated by X-ray diffraction, are (Fe, Mg) x Ti y O5 (x + y = 3, pseudobrookite) and rutile.

Remediation of TCE-contaminated groundwater using acid/BOF slag enhanced chemical oxidation.

PubMed

Tsai, T T; Kao, C M; Wang, J Y

2011-04-01

The objective of this study was to evaluate the potential of applying acid/H(2)O(2)/basic oxygen furnace slag (BOF slag) and acid/S(2)O(8)(2-)/BOF slag systems to enhance the chemical oxidation of trichloroethylene (TCE)-contaminated groundwater. Results from the bench-scale study indicate that TCE oxidation via the Fenton-like oxidation process can be enhanced with the addition of BOF slag at low pH (pH=2-5.2) and neutral (pH=7.1) conditions. Because the BOF slag has iron abundant properties (14% of FeO and 6% of Fe(2)O(3)), it can be sustainably reused for the supplement of iron minerals during the Fenton-like or persulfate oxidation processes. Results indicate that higher TCE removal efficiency (84%) was obtained with the addition of inorganic acid for the activation of Fenton-like reaction compared with the experiments with organic acids addition (with efficiency of 10-15% lower) (BOF slag=10gL(-1); initial pH=5.2). This could be due to the fact that organic acids would compete with TCE for available oxidants. Results also indicate that the pH value had a linear correlation with the observed first-order decay constant of TCE, and thus, lower pH caused a higher TCE oxidation rate. Copyright © 2011 Elsevier Ltd. All rights reserved.

Statistical characteristics of austral summer cyclones in Southern Ocean

NASA Astrophysics Data System (ADS)

Liu, Na; Fu, Gang; Kuo, Ying-Hwa

2012-06-01

Characteristics of cyclones and explosively developing cyclones (or `bombs') over the Southern Ocean in austral summer (December, January and February) from 2004 to 2008 are analyzed by using the Final Analysis (FNL) data produced by the National Centers for Environmental Prediction (NCEP) of the United States. Statistical results show that both cyclones and explosively developing cyclones frequently develop in January, and most of them occur within the latitudinal zone between 55°S and 70°S. These cyclones gradually approach the Antarctic Continent from December to February. Generally cyclones and bombs move east-southeastward with some exceptions of northeastward movement. The lifetime of cyclones is around 2-6 d, and the horizontal scale is about 1000 km. Explosive cyclones have the lifetime of about 1 week with the horizontal scale reaching up to 3000 km. Compared with cyclones developed in the Northern Hemisphere, cyclones over the southern ocean have much higher occurrence frequency, lower central pressure and larger horizontal scale, which may be caused by the unique geographical features of the Southern Hemisphere.

40 CFR 421.75 - Pretreatment standards for existing sources.

Code of Federal Regulations, 2010 CFR

2010-07-01

... produced Lead .000 .000 Zinc .000 .000 (c) Subpart G—Blast Furnace Slag Granulation. PSES Pollutant or... blast furance lead bullion produced Lead .000 .000 Zinc .000 .000 (d) Subpart G—Dross Reverberatory Slag... (pounds per billion pounds) of slag, speiss, or matte granulated Lead 1,612.000 748.400 Zinc 5,872.000 2...

40 CFR 421.75 - Pretreatment standards for existing sources.

Code of Federal Regulations, 2011 CFR

2011-07-01

... produced Lead .000 .000 Zinc .000 .000 (c) Subpart G—Blast Furnace Slag Granulation. PSES Pollutant or... blast furance lead bullion produced Lead .000 .000 Zinc .000 .000 (d) Subpart G—Dross Reverberatory Slag... (pounds per billion pounds) of slag, speiss, or matte granulated Lead 1,612.000 748.400 Zinc 5,872.000 2...

DOE Office of Scientific and Technical Information (OSTI.GOV)

Anameric, B.; Kawatra, S.K.

Pig iron nuggets were produced in a laboratory-scale furnace at Michigan Technological University. The process was intended to replicate Kobe Steel's ITmk3 direct ironmaking process. These nuggets were produced from pellets that were made from a mixture of iron oxide, coal, flux and a binder and heated in a furnace with a chamber temperature of 1450{sup o}C. The pellets then self-reduced to produce a solid, high-density, highly metallized (96.5% Fe) pig iron. During the nugget production process, a separate liquid slag phase formed that cleanly separated from the molten metal. The physical and chemical properties of the pig iron nuggetsmore » were similar to pig iron produced by blast furnaces, which is distinct from direct reduced iron (DRI).« less

Effect of the CaO/SiO2 mass ratio and FeO content on the viscosity of CaO-SiO2-"FeO"-12wt%ZnO-3wt%Al2O3 slags

NASA Astrophysics Data System (ADS)

Lü, Jian-fang; Jin, Zhe-nan; Yang, Hong-ying; Tong, Lin-lin; Chen, Guo-bao; Xiao, Fa-xin

2017-07-01

An effective process for recycling lead from hazardous waste cathode ray tubes (CRTs) funnel glass through traditional lead smelting has been presented previously. The viscous behavior of the molten high lead slag, which is affected by the addition of funnel glass, plays a critical role in determining the production efficiency. Therefore, the viscosities of the CaO-SiO2-"FeO"-12wt%ZnO-3wt%Al2O3 slags were measured in the current study using the rotating spindle method. The slag viscosity decreases as the CaO/SiO2 mass ratio is increased from 0.8 to 1.2 and also as the FeO content is increased from 8wt% to 20wt%. The breaking temperature of the slag is lowered substantially by the addition of FeO, whereas the influence of the CaO/SiO2 mass ratio on the breaking temperature is complex. The structural analysis of quenched slags using Fourier transform infrared (FTIR) spectroscopy and Raman spectroscopy reveals that the silicate network structure is depolymerized with increasing CaO/SiO2 mass ratio or increasing FeO content. The [FeO6]-octahedra in the slag melt increase as the CaO/SiO2 mass ratio or the FeO content increases. This increase can further decrease the degree of polymerization (DOP) of the slag. Furthermore, the activation energy for viscous flow decreases both with increasing CaO/SiO2 mass ratio and increasing FeO content.

Recovery of metal values from copper slag and reuse of residual secondary slag.

PubMed

Sarfo, Prince; Das, Avimanyu; Wyss, Gary; Young, Courtney

2017-12-01

Resource and environmental factors have become major forces in mining and metallurgy sectors driving research for sustainability purposes. The concept of zero-waste processing has been gaining ground readily. The scant availability of high quality raw materials has forced the researchers to shift their focus to recycling while the exceedingly stringent environmental regulations have forced researchers to explore new frontiers of minimizing/eliminating waste generation. The present work is aimed at addressing both aspects by employing recycling to generate wealth from copper slag and producing utilizable materials at the same time thus restoring the ecosystem. Copper slag was characterized and processed. The pyro-metallurgical processing prospects to generate utilizable materials were arrived at through rigorous thermodynamic analysis. Carbothermal reduction at elevated temperature (near 1440°C) helped recover a majority of the metal values (e.g., Fe, Cu and Mo) into the iron-rich alloy product which can be a feed material for steel making. On the other hand, the non-metallic residue, the secondary slag, can be used in the glass and ceramic industries. Reduction time and temperature and carbon content were shown to be the most important process variables for the reaction which were optimized to identify the most favored operating regime that maximizes the metal recovery and simultaneously maximizes the hardness of the secondary slag and minimizes its density, the two major criteria for the secondary slag product to be utilizable. The flux addition level was shown to have relatively less impact on the process performance if these are maintained at an adequate level. The work established that the copper slag, a waste material, can be successfully processed to generate reusable products through pyrometallurgical processing. Copyright © 2017 Elsevier Ltd. All rights reserved.

Pore Structure Characterization of Sodium Hydroxide Activated Slag Using Mercury Intrusion Porosimetry, Nitrogen Adsorption, and Image Analysis.

PubMed

Zuo, Yibing; Ye, Guang

2018-06-19

The pore structure of alkali-activated slag has a significant influence on its performance. However, the literature shows insufficient studies regarding the suitability of different techniques for characterizing the pore structure and the influences of Na₂O and curing age on pore structure development. In pursuit of a better understanding, the pore structure of sodium hydroxide activated slag paste was characterized by multiple techniques, e.g., mercury intrusion porosimetry (MIP), nitrogen (N₂) adsorption, and scanning electron microscopy (SEM) image analysis. The sodium hydroxide activated slag pastes were prepared with three different contents of Na₂O (Na₂O/slag = 4, 6, and 8%) and cured for different times up to 360 days. The microstructure observation reveals that outer C⁻(N⁻)A⁻S⁻H and inner C⁻(N⁻)A⁻S⁻H grow successively around the reacting slag grains, along with crystalline reaction products which are formed in the empty coarse pore space. The increase of Na₂O content and curing age lead to a finer pore structure. The MIP measurements show that the total porosity drops about 70% within the first day, and that one peak at most, corresponding to gel pores, was identified in the differential curves of all the investigated samples from 1 to 360 days. On the contrary, only one peak, corresponding to capillary pores, was identified by SEM-image analysis. The differential curves derived from N₂ adsorption generally reveal two peaks, and the trend that the pore diameters of those two peaks vary with curing age depends on the content of Na₂O. Compared to Portland cement, sodium hydroxide activated slag has a higher pore space filling capacity ( χ , V products / V slag-reacted ), while the capacity decreases with increasing Na₂O content and curing age.

Environmental impact of ferrochrome slag in road construction.

PubMed

Lind, B B; Fällman, A M; Larsson, L B

2001-01-01

Vargon Alloys in Western Sweden is one of the largest producers of ferrochrome slag in Europe. Ferrochrome slag is a by-product from the production of ferrochrome, an essential component in stainless steel. Extensive tests have been carried out on the physical properties of the ferrochrome slag from Vargon Alloys and it was found to be highly suitable as road construction material. The composition and leaching tests of the ferrochrome slag show that the chromium content is high, 1-3%, although leaching under normal conditions is very low. With the exception of potassium (K), which had a potential leaching capacity (availability test) of around 16%, the leaching of chromium, nickel, zinc and other elements was just a few per cent. However, all these tests were conducted in the laboratory. What happens out in the field, under the influence of acid rain and biological activity, and how does this compare with the laboratory results? To answer this question an investigation was carried out to study the environmental impact of ferrochrome slag in roads that were built in 1994. The investigation includes soil sampling (total content and leachable amounts of metals) and groundwater analysis (filtered and non-filtered samples). In addition, a new method involving the bio-uptake of chromium and other metals by the roots of the dandelion (Taraxacum officinale) was tested. The results show that there was a low migration of particles from the slag to the underlying soil and that the leaching into the groundwater was also low for all the elements analysed. However, there seemed to be a significant uptake of Cr by plants growing with their roots in the slag. An investigation of plant uptake was an important complement to laboratory leaching tests on alternative materials.

Effect of Initial FeO Content and CaO:SiO2 Ratio on the Reduction Smelting Kinetics of the CaO-SiO2-MgOsatd.-FeO Slag System

NASA Astrophysics Data System (ADS)

Kim, Jong Bae; Sohn, Il

2018-02-01

The effect of the initial FeO content and CaO:SiO2 ratio (CaO mass pct/SiO2 mass pct) on the reduction smelting of FeO with carbon flake addition is investigated in the CaO-MgOsatd.-SiO2-FeO slag system at 1823 K (1550 °C). Carbon rapidly reacted with FeO in the molten slag, causing both foaming and compositional changes in the slag. As FeO is reduced, the MgO saturation is modified, and solid precipitants, including MgO and other complex oxides, were observed, which significantly affected the slag properties, including the viscosity and foaming behavior. The solid-phase fraction and viscosity were estimated from changes in the measured FeO content over time using the thermochemical software FactSage. The iron recovery, which is distinguished from the amount of reduced Fe droplets, showed opposite behavior to the measured maximum foaming height and modified foaming index. According to the FeO mass transfer coefficient considering slag foaming at various initial FeO contents and CaO:SiO2 ratios, the reduction rate was optimal at higher initial FeO contents and a CaO:SiO2 ratio of 2.0, which did not correspond to the optimal iron recovery at an initial FeO content of 44 mass pct and above and a CaO:SiO2 ratio of 1.2. The results showed that slag foaming may increase the reduction kinetics, but the slag composition needs to be optimized for greater iron recovery.

Dynamic Model of Basic Oxygen Steelmaking Process Based on Multi-zone Reaction Kinetics: Model Derivation and Validation

NASA Astrophysics Data System (ADS)

Rout, Bapin Kumar; Brooks, Geoff; Rhamdhani, M. Akbar; Li, Zushu; Schrama, Frank N. H.; Sun, Jianjun

2018-04-01

A multi-zone kinetic model coupled with a dynamic slag generation model was developed for the simulation of hot metal and slag composition during the basic oxygen furnace (BOF) operation. The three reaction zones (i) jet impact zone, (ii) slag-bulk metal zone, (iii) slag-metal-gas emulsion zone were considered for the calculation of overall refining kinetics. In the rate equations, the transient rate parameters were mathematically described as a function of process variables. A micro and macroscopic rate calculation methodology (micro-kinetics and macro-kinetics) were developed to estimate the total refining contributed by the recirculating metal droplets through the slag-metal emulsion zone. The micro-kinetics involves developing the rate equation for individual droplets in the emulsion. The mathematical models for the size distribution of initial droplets, kinetics of simultaneous refining of elements, the residence time in the emulsion, and dynamic interfacial area change were established in the micro-kinetic model. In the macro-kinetics calculation, a droplet generation model was employed and the total amount of refining by emulsion was calculated by summing the refining from the entire population of returning droplets. A dynamic FetO generation model based on oxygen mass balance was developed and coupled with the multi-zone kinetic model. The effect of post-combustion on the evolution of slag and metal composition was investigated. The model was applied to a 200-ton top blowing converter and the simulated value of metal and slag was found to be in good agreement with the measured data. The post-combustion ratio was found to be an important factor in controlling FetO content in the slag and the kinetics of Mn and P in a BOF process.

Recovery of Copper from Slow Cooled Ausmelt Furnace Slag by Floatation

NASA Astrophysics Data System (ADS)

Xue, Ping; Li, Guangqiang; Qin, Qingwei

Ausmelt furnace slag contains about 0.9% Cu (mass %). With increasing the amount of Ausmelt furnace slag, the recovery of copper from it will produce an enormous economic yield. The recovery of copper by floatation from slow cooled Ausmelt furnace slag was studied in this paper. The phases and composition of the slow cooled slag were analyzed. The factors which affected the copper recovery efficiency such as grinding fineness, pH value of flotation medium, different collectors and floating process were investigated. It was shown that the size distribution of the primary grinding and secondary grinding of middling were 75% for particles less than 0.074mm and 82% for particles less than 0.043mm respectively. The closed-circuit experimental results with butyl xanthate as collector in laboratory showed that the copper grade reached 16.11% and the recovery rate of copper reached 69.90% and the copper grade of tailings was only 0.2%.

Pragmatic analysis of the electric submerged arc furnace continuum

NASA Astrophysics Data System (ADS)

Karalis, K.; Karkalos, N.; Antipas, G. S. E.; Xenidis, A.

2017-09-01

A transient mathematical model was developed for the description of fluid flow, heat transfer and electromagnetic phenomena involved in the production of ferronickel in electric arc furnaces. The key operating variables considered were the thermal and electrical conductivity of the slag and the shape, immersion depth and applied electric potential of the electrodes. It was established that the principal stimuli of the velocities in the slag bath were the electric potential and immersion depth of the electrodes and the thermal and electrical conductivities of the slag. Additionally, it was determined that, under the set of operating conditions examined, the maximum slag temperature ranged between 1756 and 1825 K, which is in accordance with industrial measurements. Moreover, it was affirmed that contributions to slag stirring due to Lorentz forces and momentum forces due to the release of carbon monoxide bubbles from the electrode surface were negligible.

Nitrogen removal in wood chip combined substrate baffled subsurface-flow constructed wetlands: impact of matrix arrangement and intermittent aeration.

PubMed

Li, Huai; Chi, Zifang; Yan, Baixing; Cheng, Long; Li, Jianzheng

2017-02-01

In this study, two lab-scale baffled subsurface-flow constructed wetlands (BSFCWs), including gravel-wood chips-slag and gravel-slag-wood chips, were operated at different intermittent aeration to evaluate the effect of artificial aeration and slow-released carbon source on the treatment efficiency of high-strength nitrogen wastewater. Results indicated that gravel-slag-wood chips extended aerobic/anaerobic alternating environment to gravel and slag zones and maintained anaerobic condition in the subsequent wood chip section. The order of gravel-slag-wood chip was more beneficial to pollutant removal. Sufficient carbon source supply resulted from wood-chip-framework substrate simultaneously obtained high removals of COD (97%), NH 4 + -N (95%), and TN (94%) in BSFCWs at 2 h aeration per day. The results suggest that intermittent aeration combined with wood chips could achieve high nitrogen removal in BSFCWs.

Element Distribution in the Oxygen-Rich Side-Blow Bath Smelting of a Low-Grade Bismuth-Lead Concentrate

NASA Astrophysics Data System (ADS)

Yang, Tianzu; Xiao, Hui; Chen, Lin; Chen, Wei; Liu, Weifeng; Zhang, Duchao

2018-03-01

Oxygen-rich side-blow bath smelting (OSBS) technology offers an efficient method for processing complex bismuth-lead concentrates; however, the element distributions in the process remain unclear. This work determined the distributions of elements, i.e., bismuth, lead, silver, copper, arsenic and antimony, in an industrial-scale OSBS process. The feed, oxidized slag and final products were collected from the respective sampling points and analyzed. For the oxidative smelting process, 65% of bismuth and 76% of silver in the concentrate report to the metal alloy, whereas less lead reports to the metal ( 31%) than the oxidized slag ( 44%). Approximately 50% of copper enters the matte, while more than 63% of arsenic and antimony report to the slag. For the reductive smelting process, less than 4.5% of bismuth, lead, silver and copper in the oxidized slag enter the reduced slag, indicating high recoveries of these metal values.

Pragmatic analysis of the electric submerged arc furnace continuum

PubMed Central

Karkalos, N.; Xenidis, A.

2017-01-01

A transient mathematical model was developed for the description of fluid flow, heat transfer and electromagnetic phenomena involved in the production of ferronickel in electric arc furnaces. The key operating variables considered were the thermal and electrical conductivity of the slag and the shape, immersion depth and applied electric potential of the electrodes. It was established that the principal stimuli of the velocities in the slag bath were the electric potential and immersion depth of the electrodes and the thermal and electrical conductivities of the slag. Additionally, it was determined that, under the set of operating conditions examined, the maximum slag temperature ranged between 1756 and 1825 K, which is in accordance with industrial measurements. Moreover, it was affirmed that contributions to slag stirring due to Lorentz forces and momentum forces due to the release of carbon monoxide bubbles from the electrode surface were negligible. PMID:28989738

Element Distribution in the Oxygen-Rich Side-Blow Bath Smelting of a Low-Grade Bismuth-Lead Concentrate

NASA Astrophysics Data System (ADS)

Yang, Tianzu; Xiao, Hui; Chen, Lin; Chen, Wei; Liu, Weifeng; Zhang, Duchao

2018-06-01

Oxygen-rich side-blow bath smelting (OSBS) technology offers an efficient method for processing complex bismuth-lead concentrates; however, the element distributions in the process remain unclear. This work determined the distributions of elements, i.e., bismuth, lead, silver, copper, arsenic and antimony, in an industrial-scale OSBS process. The feed, oxidized slag and final products were collected from the respective sampling points and analyzed. For the oxidative smelting process, 65% of bismuth and 76% of silver in the concentrate report to the metal alloy, whereas less lead reports to the metal ( 31%) than the oxidized slag ( 44%). Approximately 50% of copper enters the matte, while more than 63% of arsenic and antimony report to the slag. For the reductive smelting process, less than 4.5% of bismuth, lead, silver and copper in the oxidized slag enter the reduced slag, indicating high recoveries of these metal values.

Vitrification of MSWI Fly Ash by Thermal Plasma Melting and Fate of Heavy Metals

NASA Astrophysics Data System (ADS)

Ni, Guohua; Zhao, Peng; Jiang, Yiman; Meng, Yuedong

2012-09-01

Municipal solid waste incinerator (MSWI) fly ash with high basicity (about 1.68) was vitrified in a thermal plasma melting furnace system. Through the thermal plasma treatment, the vitrified product (slag) with amorphous dark glassy structure was obtained, and the leachability of hazardous metals in slag was significantly reduced. Meanwhile, it was found that the cooling rate affects significantly the immobility of heavy metals in slag. The mass distribution of heavy metals (Zn, Cd, Cr, Pb, As, Hg) was investigated in residual products (slag, secondary residues and flue gas), in order to analyze the behavior of heavy metals in thermal plasma atmosphere. Heavy metal species with low boiling points accounting for the major fraction of their input-mass were adsorbed in secondary residues by pollution abatement devices, while those with high boiling points tended to be encapsulated in slag.

Researches concerning influence of magnesium, aluminum and titanium lime on steel desulfurization

NASA Astrophysics Data System (ADS)

Putan, V.; Putan, A.; Josan, A.; Vilceanu, L.

2016-02-01

The paper presents the results of laboratory experiments on steel desulphurisation with slag from the system MgO-Al2O3-TiO2. To determine the influence, on the desulphurisation process, of the titanium oxide added in calcium aluminate slag, we experimented, in the laboratory phase, the steel treatment with a mechanical mixture consisting of lime, aluminous slag and slag obtained from the titanium making process through the aluminothermic technology. The steel melting was carried out in an induction furnace of 10 kg capacity, existent in the "Metallic Melts" laboratory of the Engineering Faculty of Hunedoara. During the research, we aimed to establish correlation equations between the sulphur distribution coefficient and the slag components (MgO, Al2O3, TiO2). The data obtained in the experiments were processed in MATLAB programs, resulting multiple correlation equations, which allowed the elucidation of some physical-chemical phenomena specific to the desulphurisation processes.

Automated Historical and Real-Time Cyclone Discovery With Multimodal Remote Satellite Measurements

NASA Astrophysics Data System (ADS)

Ho, S.; Talukder, A.; Liu, T.; Tang, W.; Bingham, A.

2008-12-01

Existing cyclone detection and tracking solutions involve extensive manual analysis of modeled-data and field campaign data by teams of experts. We have developed a novel automated global cyclone detection and tracking system by assimilating and sharing information from multiple remote satellites. This unprecedented solution of combining multiple remote satellite measurements in an autonomous manner allows leveraging off the strengths of each individual satellite. Use of multiple satellite data sources also results in significantly improved temporal tracking accuracy for cyclones. Our solution involves an automated feature extraction and machine learning technique based on an ensemble classifier and Kalman filter for cyclone detection and tracking from multiple heterogeneous satellite data sources. Our feature-based methodology that focuses on automated cyclone discovery is fundamentally different from, and actually complements, the well-known Dvorak technique for cyclone intensity estimation (that often relies on manual detection of cyclonic regions) from field and remote data. Our solution currently employs the QuikSCAT wind measurement and the merged level 3 TRMM precipitation data for automated cyclone discovery. Assimilation of other types of remote measurements is ongoing and planned in the near future. Experimental results of our automated solution on historical cyclone datasets demonstrate the superior performance of our automated approach compared to previous work. Performance of our detection solution compares favorably against the list of cyclones occurring in North Atlantic Ocean for the 2005 calendar year reported by the National Hurricane Center (NHC) in our initial analysis. We have also demonstrated the robustness of our cyclone tracking methodology in other regions over the world by using multiple heterogeneous satellite data for detection and tracking of three arbitrary historical cyclones in other regions. Our cyclone detection and tracking methodology can be applied to (i) historical data to support Earth scientists in climate modeling, cyclonic-climate interactions, and obtain a better understanding of the cause and effects of cyclone (e.g. cyclo-genesis), and (ii) automatic cyclone discovery in near real-time using streaming satellite to support and improve the planning of global cyclone field campaigns. Additional satellite data from GOES and other orbiting satellites can be easily assimilated and integrated into our automated cyclone detection and tracking module to improve the temporal tracking accuracy of cyclones down to ½ hr and reduce the incidence of false alarms.

Electrostatic separation for recycling waste printed circuit board: a study on external factor and a robust design for optimization.

PubMed

Hou, Shibing; Wu, Jiang; Qin, Yufei; Xu, Zhenming

2010-07-01

Electrostatic separation is an effective and environmentally friendly method for recycling waste printed circuit board (PCB) by several kinds of electrostatic separators. However, some notable problems have been detected in its applications and cannot be efficiently resolved by optimizing the separation process. Instead of the separator itself, these problems are mainly caused by some external factors such as the nonconductive powder (NP) and the superficial moisture of feeding granule mixture. These problems finally lead to an inefficient separation. In the present research, the impacts of these external factors were investigated and a robust design was built to optimize the process and to weaken the adverse impact. A most robust parameter setting (25 kv, 80 rpm) was concluded from the experimental design. In addition, some theoretical methods, including cyclone separation, were presented to eliminate these problems substantially. This will contribute to efficient electrostatic separation of waste PCB and make remarkable progress for industrial applications.

40 CFR 421.73 - Effluent limitations guidelines representing the degree of effluent reduction attainable by the...

Code of Federal Regulations, 2010 CFR

2010-07-01

... produced Lead .000 .000 Zinc .000 .000 (d) Subpart G—Dross Reverberatory Slag Granulation. BAT Effluent... per billion pounds) of slag, speiss, or matte granulated Lead 1,612.000 748.400 Zinc 5,872.000 2,418... produced Lead .000 .000 Zinc .000 .000 (g) Subpart G—Hard Lead Refining Slag Granulation. BAT Effluent...

40 CFR 421.73 - Effluent limitations guidelines representing the degree of effluent reduction attainable by the...

Code of Federal Regulations, 2011 CFR

2011-07-01

... produced Lead .000 .000 Zinc .000 .000 (d) Subpart G—Dross Reverberatory Slag Granulation. BAT Effluent... per billion pounds) of slag, speiss, or matte granulated Lead 1,612.000 748.400 Zinc 5,872.000 2,418... produced Lead .000 .000 Zinc .000 .000 (g) Subpart G—Hard Lead Refining Slag Granulation. BAT Effluent...

URANIUM RECOVERY PROCESS

DOEpatents

Stevenson, J.W.; Werkema, R.G.

1959-07-28

The recovery of uranium from magnesium fluoride slag obtained as a by- product in the production of uranium metal by the bomb reduction prccess is presented. Generally the recovery is accomplished by finely grinding the slag, roasting ihe ground slag air, and leaching the roasted slag with a hot, aqueous solution containing an excess of the sodium bicarbonate stoichiometrically required to form soluble uranium carbonate complex. The roasting is preferably carried out at between 425 and 485 deg C for about three hours. The leaching is preferably done at 70 to 90 deg C and under pressure. After leaching and filtration the uranium may be recovered from the clear leach liquor by any desired method.

A Slag Management Toolset for Determining Optimal Coal Gasification Temperatures

DOE Office of Scientific and Technical Information (OSTI.GOV)

Kwong, Kyei-Sing; Bennett, James P.

Abstract Gasifier operation is an intricate process because of the complex relationship between slag chemistry and temperature, limitations of feedstock materials, and operational preference. High gasification temperatures increase refractory degradation, while low gasification temperatures can lead to slag buildup on the gasifier sidewall or exit, either of which are problematic during operation. Maximizing refractory service life and gasifier performance require finding an optimized operating temperature range which is a function of the coal slag chemistry and viscosity. Gasifier operators typically use a slag’s viscosity-temperature relationship and/or ash-fusion fluid temperature to determine the gasification temperature range. NETL has built a slagmore » management toolset to determine the optimal temperature range for gasification of a carbon feedstock. This toolset is based on a viscosity database containing experimental data, and a number of models used to predict slag viscosity as a function of composition and temperature. Gasifier users typically have no scientific basis for selecting an operational temperature range for gasification, instead using experience to select operational conditions. The use of the toolset presented in this paper provides a basis for estimating or modifying carbon feedstock slags generated from ash impurities in carbon feedstock.« less

Analysis on the Oversize Blast Furnace Desulfurization and a Sulfide Capacity Prediction Model Based on Congregated Electron Phase

NASA Astrophysics Data System (ADS)

Zhenyang, Wang; Jianliang, Zhang; Gang, An; Zhengjian, Liu; Zhengming, Cheng; Junjie, Huang; Jingwei, Zhang

2016-02-01

Through analyzed and regressed the actual productive desulfurization data from the oversize blast furnace (5500 m3) in north China, the relationship between the sulfur distribution parameters and the slag composition in actual production situation was investigated. As the slag and hot metal phases have their own balance sulfur content or sulfur partial pressure in gas phase, respectively, the non-equilibrium of sulfur among gas, slag, and metal phases leads to the transmission and distribution of sulfur. Combined with sulfur transmission reactions between gas, slag and metal phases, C/CO pairs equilibrium, and Wagner model, the measured sulfide capacity can be acquired using sulfur distribution ratio, sulfur activity coefficient, and oxygen activity in hot metal. Based on the theory of congregated electron phase, a new sulfide capacity prediction model (CEPM) has been developed, which has a good liner relationship with the measured sulfide capacity. Thus, using the burden structure for BF, the ironmaking slag composition can be obtained simply and can be used to reliably predict the ironmaking slag desulfurization ability a few hours later after charging under a certain temperature by CEPM.

Risk assessment of heavy metals from combustion of pelletized municipal sewage sludge.

PubMed

Xiao, Zhihua; Yuan, Xingzhong; Leng, Lijian; Jiang, Longbo; Chen, Xiaohong; Zhibin, Wu; Xin, Peng; Jiachao, Zhang; Zeng, Guangming

2016-02-01

Fly ash and slag are important by-products obtained from combustion of municipal sewage sludge (MSS) after pelletization. The quantitative environmental impact assessment of heavy metals in fly ash and slag, compared to MSS, were performed in accordance with bioavailability and eco-toxicity, geo-accumulation index (GAI), risk assessment code (RAC), and potential ecological risk index (PERI). The results demonstrated that not only direct but also long-term bioavailability and eco-toxicity of heavy metals in fly ash and slag decreased except direct bioavailability and eco-toxicity of Pb in fly ash. The GAI demonstrated that combustion significantly weakened (P < 0.05) the pollution levels of heavy metals. PERI indicated that all risks attributed to heavy metals were significantly lowered (P < 0.05) from 777.07 (very high risk) in MSS to 288.72 (moderate risk) and 64.55 (low risk) in fly ash and slag, respectively. In terms of the RAC, seven heavy metals had low even no risk to the environments after combustion besides As in slag. The environmental risk of heavy metals in fly ash and slag was decreased compared with MSS. However, the results of PERI showed that fly ash had a moderate risk.

A Slag Management Toolset for Determining Optimal Coal Gasification Temperatures

DOE PAGES

Kwong, Kyei-Sing; Bennett, James P.

2016-11-25

Abstract Gasifier operation is an intricate process because of the complex relationship between slag chemistry and temperature, limitations of feedstock materials, and operational preference. High gasification temperatures increase refractory degradation, while low gasification temperatures can lead to slag buildup on the gasifier sidewall or exit, either of which are problematic during operation. Maximizing refractory service life and gasifier performance require finding an optimized operating temperature range which is a function of the coal slag chemistry and viscosity. Gasifier operators typically use a slag’s viscosity-temperature relationship and/or ash-fusion fluid temperature to determine the gasification temperature range. NETL has built a slagmore » management toolset to determine the optimal temperature range for gasification of a carbon feedstock. This toolset is based on a viscosity database containing experimental data, and a number of models used to predict slag viscosity as a function of composition and temperature. Gasifier users typically have no scientific basis for selecting an operational temperature range for gasification, instead using experience to select operational conditions. The use of the toolset presented in this paper provides a basis for estimating or modifying carbon feedstock slags generated from ash impurities in carbon feedstock.« less

Intrinsic differences in atomic ordering of calcium (alumino)silicate hydrates in conventional and alkali-activated cements

DOE Office of Scientific and Technical Information (OSTI.GOV)

White, Claire E., E-mail: whitece@princeton.edu; Andlinger Center for Energy and the Environment, Princeton University, Princeton; Lujan Neutron Scattering Center, Los Alamos National Laboratory, Los Alamos

2015-01-15

The atomic structures of calcium silicate hydrate (C–S–H) and calcium (–sodium) aluminosilicate hydrate (C–(N)–A–S–H) gels, and their presence in conventional and blended cement systems, have been the topic of significant debate over recent decades. Previous investigations have revealed that synthetic C–S–H gel is nanocrystalline and due to the chemical similarities between ordinary Portland cement (OPC)-based systems and low-CO{sub 2} alkali-activated slags, researchers have inferred that the atomic ordering in alkali-activated slag is the same as in OPC–slag cements. Here, X-ray total scattering is used to determine the local bonding environment and nanostructure of C(–A)–S–H gels present in hydrated tricalcium silicatemore » (C{sub 3}S), blended C{sub 3}S–slag and alkali-activated slag, revealing the large intrinsic differences in the extent of nanoscale ordering between C–S–H derived from C{sub 3}S and alkali-activated slag systems, which may have a significant influence on thermodynamic stability, and material properties at higher length scales, including long term durability of alkali-activated cements.« less

Geochemical characterization of slags, other mines wastes, and their leachates from the Elizabeth and Ely mines (Vermont), the Ducktown mining district (Tennessee), and the Clayton smelter site (Idaho)

USGS Publications Warehouse

Piatak, Nadine M.; Seal, Robert R.; Hammarstrom, Jane M.; Meier, Allen L.; Briggs, Paul H.

2003-01-01

Waste-rock material produced at historic metal mines contains elevated concentrations of potentially toxic trace elements. Two types of mine waste were examined in this study: sintered waste rock and slag. The samples were collected from the Elizabeth and Ely mines in the Vermont copper belt (Besshi-type massive sulfide deposits), from the Copper Basin mining district near Ducktown, Tennessee (Besshi-type massive sulfide deposits), and from the Clayton silver mine in the Bayhorse mining district, Idaho (polymetallic vein and replacement deposits). The data in this report are presented as a compilation with minimal interpretation or discussion. A detailed discussion and interpretation of the slag data are presented in a companion paper. Data collected from sintered waste rock and slag include: (1) bulk rock chemistry, (2) mineralogy, (3) and the distribution of trace elements among phases for the slag samples. In addition, the reactivity of the waste material under surficial conditions was assessed by examining secondary minerals formed on slag and by laboratory leaching tests using deionized water and a synthetic solution approximating precipitation in the eastern United States.

Environmental and Geotechnical Assessment of the Steel Slags as a Material for Road Structure.

PubMed

Sas, Wojciech; Głuchowski, Andrzej; Radziemska, Maja; Dzięcioł, Justyna; Szymański, Alojzy

2015-07-30

Slags are the final solid wastes from the steel industry. Their production from waste and associated materials is a proper implementation of the basic objectives and principles of the waste management. This study aims to investigate the chemical and selected significant geotechnical parameters of steel slag as the alternative materials used in road construction. These investigations are strongly desired for successful application in engineering. Young's modules E , and resilient modules M r showed that their values corresponding with requirements for subbase (principal or auxiliary) and riding surface as well. Tested mechanical properties were conducted in soaked and un-soaked (optimal moisture content) conditions. The designated high content of chromium and zinc are strongly associated with the internal crystal structure of steel slag. The results do not lead to threats when they are applied in roads' structures. Mechanical characterization was obtained by performing California bearing ratio (CBR) tests for steel slag in fixed compaction and moisture content conditions. Moreover, cyclic loading of steel slag was conducted with the application of cyclic California bearing ratio (cCBR) apparatus to characterization of this material as a controlled low-strength material. Finally, field studies that consist of static load plate VSS tests were presented.

Chromium Distribution between Liquid Slag and Matte Phases

NASA Astrophysics Data System (ADS)

Eric, R. Hurman

The distribution of chromium between liquid silicate slags and copper-iron-nickel matte phases encountered in electric smelting of PGM containing South African sulphide concentrates were experimentally studied under controlled partial pressures of oxygen and sulphur. The reported experiments were conducted under silica saturation through the use of silica crucibles. Seven representative slag compositions were equilibrated with a typical sulphur deficient matte containing 18% Ni, 11% Cu, 42% Fe and 29% S. The slag constituents varied in the following ranges: SiO2: 42-58%, Al2O3: 3.5-9.0%, Fe2O3: 13-21%, MgO: 15.6-25%, CaO: 2-15%, Cr2O3: 0.2-3.5%. The slag and matte samples were synthetically prepared from pure components. The chromium content of the two phases was analysed chemically. According to the present available results of this ongoing research it was found that the partition of chromium to the matte phase decreased with an increase in the partial pressures of both oxygen and sulphur where the value of the distribution coefficient of chromium between the matte and the slag phase varied from as low as 0.07 to as high as 5.5.

Modeling of Liquid Steel/Slag/Argon Gas Multiphase Flow During Tundish Open Eye Formation in a Two-Strand Tundish

NASA Astrophysics Data System (ADS)

Chatterjee, Saikat; Li, Donghui; Chattopadhyay, Kinnor

2018-04-01

Multiphase flows are frequently encountered in metallurgical operations. One of the most effective ways to understand these processes is by flow modeling. The process of tundish open eye (TOE) formation involves three-phase interaction between liquid steel, slag, and argon gas. The two-phase interaction involving argon gas bubbles and liquid steel can be modeled relatively easily using the discrete phase modeling technique. However, the effect of an upper slag layer cannot be captured using this approach. The presence of an upper buoyant phase can have a major effect on the behavior of TOEs. Hence, a multiphase model, including three phases, viz. liquid steel, slag, and argon gas, in a two-strand slab caster tundish, was developed to study the formation and evolution of TOEs. The volume of fluid model was used to track the interphase between liquid steel and slag phases, while the discrete phase model was used to trace the movement of the argon gas bubbles in liquid steel. The variation in the TOE areas with different amounts of aspirated argon gas was examined in the presence of an overlying slag phase. The mathematical model predictions were compared against steel plant measurements.

Synoptic-scale behavior of the extratropical tropopause inversion layer

NASA Astrophysics Data System (ADS)

Pilch Kedzierski, Robin; Matthes, Katja; Bumke, Karl

2015-11-01

High-resolution GPS radio occultation temperature profiles from the COSMIC satellite mission (2007-2013) are used to obtain daily snapshots of the strength of the extratropical tropopause inversion layer (TIL). Its horizontal structure and day-to-day variability are linked to the synoptic situation at near-tropopause level. The strength of the TIL in cyclonic as well as anticyclonic conditions is investigated by separating relative vorticity into curl and shear terms. The analysis shows that the TIL has high zonal variability, and its strength is instantaneously adjusted to the synoptic situation at near-tropopause level. Our key finding is that the TIL within midlatitude ridges in winter is as strong as or stronger than the TIL in polar summer. The strongest TIL in anticyclonic conditions is related to the shear term, while the weaker TIL in cyclonic conditions is enhanced by the curl term.

Cyclone tolerance in new world arecaceae: biogeographic variation and abiotic natural selection.

PubMed

Griffith, M Patrick; Noblick, Larry R; Dowe, John L; Husby, Chad E; Calonje, Michael A

2008-10-01

Consistent abiotic factors can affect directional selection; cyclones are abiotic phenomena with near-discrete geographic limits. The current study investigates selective pressure of cyclones on plants at the species level, testing for possible natural selection. New World Arecaceae (palms) are used as a model system, as plants with monopodial, unbranched arborescent form are most directly affected by the selective pressure of wind load. Living specimens of known provenance grown at a common site were affected by the same cyclone. Data on percentage mortality were compiled and analysed in biogeographic and phylogenetic contexts. Palms of cyclone-prone provenance exhibited a much lower (one order of magnitude) range in cyclone tolerance, and significantly lower (P < 0.001) mean percentage mortality than collections from cyclone-free areas. Palms of cyclone-free provenance had much greater variation in tolerance, and significantly greater mean percentage mortality. A test for serial independence recovered no significant phylogenetic autocorrelation of percentage mortality. Variation in cyclone tolerance in New World Arecaceae correlates with biogeography, and is not confounded with phylogeny. These results suggest natural selection of cyclone tolerance in cyclone-prone areas.

Thermodynamic effects of calcium and iron oxides on crystal phase formation in synthetic gasifier slags containing from 0 to 27wt.% V 2O 3

DOE PAGES

Nakano, Jinichiro; Duchesne, Marc; Bennett, James; ...

2014-11-15

Thermodynamic phase equilibria in synthetic slags (Al 2O 3–CaO–FeO–SiO 2–V 2O 3) were investigated with 0–27 wt.% vanadium oxide corresponding to industrial coal–petroleum coke (petcoke) feedstock blends in a simulated gasifier environment. Samples encompassing coal–petcoke mixed slag compositions were equilibrated at 1500 °C in a 64 vol.% CO/36 vol.% CO 2 atmosphere (Po 2 ≈ 10 –8 atm at 1500 °C) for 72 h, followed by rapid water quench, then analyzed by inductively coupled plasma optical emission spectrometry, X-ray diffractometry, and scanning electron microscopy with wavelength dispersive spectroscopy. With increasing CaO content, FeO content, or both; the slag homogeneity regionmore » expanded and a composition range exhibiting crystals was reduced. The mullite (Al 6Si 2O 13) crystalline phase was not present in the slags above 9 wt.% FeO while the karelianite (V 2O 3) crystalline phase was always present in compositions studied if a sufficient amount of vanadium existed in the slag. Furthermore, based on the present experimental equilibrium evaluation, a set of isothermal phase diagrams showing effects of CaO and FeO on thermodynamic phase stabilities in the vanadium-bearing slags is proposed. Some uses of the diagrams for potential industrial practice are discussed.« less

Gel nanostructure in alkali-activated binders based on slag and fly ash, and effects of accelerated carbonation

DOE Office of Scientific and Technical Information (OSTI.GOV)

Bernal, Susan A., E-mail: s.bernal@sheffield.ac.uk; Department of Materials Science and Engineering, The University of Sheffield, Sheffield S1 3JD; Provis, John L., E-mail: j.provis@sheffield.ac.uk

2013-11-15

Binders formed through alkali-activation of slags and fly ashes, including ‘fly ash geopolymers’, provide appealing properties as binders for low-emissions concrete production. However, the changes in pH and pore solution chemistry induced during accelerated carbonation testing provide unrealistically low predictions of in-service carbonation resistance. The aluminosilicate gel remaining in an alkali-activated slag system after accelerated carbonation is highly polymerised, consistent with a decalcification mechanism, while fly ash-based binders mainly carbonate through precipitation of alkali salts (bicarbonates at elevated CO{sub 2} concentrations, or carbonates under natural exposure) from the pore solution, with little change in the binder gel identifiable by nuclearmore » magnetic resonance spectroscopy. In activated fly ash/slag blends, two distinct gels (C–A–S–H and N–A–S–H) are formed; under accelerated carbonation, the N–A–S–H gel behaves comparably to fly ash-based systems, while the C–A–S–H gel is decalcified similarly to alkali-activated slag. This provides new scope for durability optimisation, and for developing appropriate testing methodologies. -- Highlights: •C-A-S-H gel in alkali-activated slag decalcifies during accelerated carbonation. •Alkali-activated fly ash gel changes much less under CO{sub 2} exposure. •Blended slag-fly ash binder contains two coexisting gel types. •These two gels respond differently to carbonation. •Understanding of carbonation mechanisms is essential in developing test methods.« less

Copper slag as a catalyst for mercury oxidation in coal combustion flue gas.

PubMed

Li, Hailong; Zhang, Weilin; Wang, Jun; Yang, Zequn; Li, Liqing; Shih, Kaimin

2018-04-01

Copper slag is a byproduct of the pyrometallurgical smelting of copper concentrate. It was used in this study to catalyze elemental mercury (Hg 0 ) oxidation in simulated coal combustion flue gas. The copper slag exhibited excellent catalytic performance in Hg 0 oxidation at temperatures between 200 °C and 300 °C. At the most optimal temperature of 250 °C, a Hg 0 oxidation efficiency of 93.8% was achieved under simulated coal combustion flue gas with both a high Hg 0 concentration and a high gas hourly space velocity of 128,000 h -1 . Hydrogen chloride (HCl) was the flue gas component responsible for Hg 0 oxidation over the copper slag. The transition metal oxides, including iron oxides and copper oxide in the copper slag, exhibited significant catalytic activities in the surface-mediated oxidation of Hg 0 in the presence of HCl. It is proposed that the Hg 0 oxidation over the copper slag followed the Langmuir-Hinshelwood mechanism whereby reactive chlorine species that originated from HCl reacted with the physically adsorbed Hg 0 to form oxidized mercury. This study demonstrated the possibility of reusing copper slag as a catalyst for Hg 0 oxidation and revealed the mechanisms involved in the process and the key factors in the performance. This knowledge has fundamental importance in simultaneously reducing industrial waste and controlling mercury emissions from coal-fired power plants. Copyright © 2017 Elsevier Ltd. All rights reserved.

Tracing the Origin of Non-ferrous Oxides in Lamination Defects on Hot-Rolled Coils: Mold Slag Entrainment vs Submerged Entry Nozzle Reaction Products

NASA Astrophysics Data System (ADS)

Sengo, Sabri; Romano Triguero, Patricia; Zinngrebe, Enno; Mensonides, Fokko

2017-06-01

In this work, lamination defects (slivers) on hot-rolled coils of Ca-treated steel were investigated for microstructure and composition using optical and scanning electron microscopy combined with microanalysis (SEM/EDS). The goal was to identify possible origins for the observed defects which contain a complex assemblage of phases, such as different types of calcium aluminates (CA, CA2, CA6), melilite (C2AS), spinel (MA), and a newly identified phase, CNA2. Mold slag similar to that employed during the cast was absent. Analysis of the bulk composition of some of the defects indicated these to be too rich in alumina to be derived from mold slag through steel-slag redox exchange. In contrast, microstructural observation of the inner side of the submerged entry nozzles (SEN) used during casting showed deposits with compositions comparable to those of the defect material. Based on an estimation of the chemical evolution of mold slag interacting with steel, it is found that the defects are not likely to be entrained mold slag but remobilized SEN deposits, as supported by several microstructural and trace phase criteria. However, it should be noted that extensive reduction of mold slag by steel can lead to compositions rich in sodic-calcic aluminates (CNA2). Therefore, differentiation between specific locations of the defect materials within a casting system requires detailed analysis from the potential sources of origin as well as from the materials found in the defects.

Effect of Rice Husk Ash Insulation Powder on the Reoxidation Behavior of Molten Steel in Continuous Casting Tundish

NASA Astrophysics Data System (ADS)

Kim, Tae Sung; Chung, Yongsug; Holappa, Lauri; Park, Joo Hyun

2017-06-01

Rice husk ash (RHA) has been widely used as an insulation powder in steel casting tundish. Its effect on the reoxidation of molten steel in tundish as well as on the corrosion of magnesia refractory was investigated. The reoxidation of the steel, indicated by an oxygen pickup, was progressed by increasing the ratio of RHA to the sum of RHA and carryover ladle slag ( R ratio) greater than about 0.2. The increase of the silica activity in the slag layer promoted the self-dissociation of SiO2 from the slag layer into the molten steel, resulting in the silicon and oxygen pickup as the R ratio increased. The total number of reoxidation inclusions dramatically increased and the relative fraction of Al2O3-rich inclusions increased by increasing the R ratio. Hence, the reoxidation of molten steel in tundish might become more serious due to the formation of alumina-rich inclusions as the casting sequence increases. MgO in the refractory directly dissolved into the molten slag layer without forming any intermediate compound layer ( e.g., spinel), which is a completely different situation from the general slag-refractory interfacial reaction. A flow was possibly induced by the bursting of gas bubbles at the ash-slag (-refractory) interface, since the silica in the RHA powder continuously dissolved into the molten slag pool. Thus, the RHA insulation powder has a negative effect on the corrosion of MgO refractory.

Evaluation of the microstructure, secondary dendrite arm spacing, and mechanical properties of Al-Si alloy castings made in sand and Fe-Cr slag molds

NASA Astrophysics Data System (ADS)

Narasimha Murthy, I.; Babu Rao, J.

2017-07-01

The microstructure and mechanical properties of as-cast A356 (Al-Si) alloy castings were investigated. A356 alloy was cast into three different molds composed of sand, ferrochrome (Fe-Cr) slag, and a mixture of sand and Fe-Cr. A sodium silicate-CO2 process was used to make the necessary molds. Cylindrical-shaped castings were prepared. Cast products with no porosity and a good surface finish were achieved in all of the molds. These castings were evaluated for their metallography, secondary dendrite arm spacing (SDAS), and mechanical properties, including hardness, compression, tensile, and impact properties. Furthermore, the tensile and impact samples were analyzed by fractography. The results show that faster heat transfer in the Fe-Cr slag molds than in either the silica sand or mixed molds led to lower SDAS values with a refined microstructure in the products cast in Fe-Cr slag molds. Consistent and enhanced mechanical properties were observed in the slag mold products than in the castings obtained from either sand or mixed molds. The fracture surface of the slag mold castings shows a dimple fracture morphology with a transgranular fracture nature. However, the fracture surfaces of the sand mold castings display brittle fracture. In conclusion, products cast in Fe-Cr slag molds exhibit an improved surface finish and enhanced mechanical properties compared to those of products cast in sand and mixed molds.

Cleaning of waste smelter slags and recovery of valuable metals by pressure oxidative leaching.

PubMed

Li, Yunjiao; Perederiy, Ilya; Papangelakis, Vladimiros G

2008-04-01

Huge quantities of slag, a waste solid product of pyrometallurgical operations by the metals industry are dumped continuously around the world, posing a potential environmental threat due to entrained values of base metals and sulfur. High temperature pressure oxidative acid leaching of nickel smelter slags was investigated as a process to facilitate slag cleaning and selective dissolution of base metals for economic recovery. Five key parameters, namely temperature, acid addition, oxygen overpressure, solids loading and particle size, were examined on the process performance. Base metal recoveries, acid and oxygen consumptions were accurately measured, and ferrous/ferric iron concentrations were also determined. A highly selective leaching of valuable metals with extractions of >99% for nickel and cobalt, >97% for copper, >91% for zinc and <2.2% for iron was successfully achieved for 20 wt.% acid addition and 25% solids loading at 200-300 kPa O(2) overpressure at 250 degrees C in 2h. The acid consumption was measured to be 38.5 kg H(2)SO(4)/t slag and the oxygen consumption was determined as 84 kg O(2)/t slag which is consistent with the estimated theoretical oxygen consumption. The as-produced residue containing less than 0.01% of base metals, hematite and virtually zero sulfidic sulfur seems to be suitable for safe disposal. The process seems to be able to claim economic recovery of base metals from slags and is reliable and feasible.

The Integration of Plant Sample Analysis, Laboratory Studies, and Thermodynamic Modeling to Predict Slag-Matte Equilibria in Nickel Sulfide Converting

NASA Astrophysics Data System (ADS)

Hidayat, Taufiq; Shishin, Denis; Grimsey, David; Hayes, Peter C.; Jak, Evgueni

2018-02-01

The Kalgoorlie Nickel Smelter (KNS) produces low Fe, low Cu nickel matte in its Peirce-Smith converter operations. To inform process development in the plant, new fundamental data are required on the effect of CaO in slag on the distribution of arsenic between slag and matte. A combination of plant sample analysis, high-temperature laboratory experiments, and thermodynamic modeling was carried out to identify process conditions in the converter and to investigate the effect of slag composition on the chemical behavior of the system. The high-temperature experiments involved re-equilibration of industrial matte-slag-lime samples at 1498 K (1225 °C) and P(SO2) = 0.12 atm on a magnetite/quartz substrate, rapid quenching in water, and direct measurement of phase compositions using electron probe X-ray microanalysis (EPMA) and laser ablation-inductively coupled plasma-mass spectrometry (LA-ICP-MS). A private thermodynamic database for the Ca-Cu-Fe-Mg-Ni-O-S-Si-(As) system was used together with the FactSage software package to assist in the analysis. Thermodynamic predictions combined with plant sample characterization and the present experimental data provide a quantitative basis for the analysis of the effect of CaO fluxing on the slag-matte thermochemistry during nickel sulfide converting, in particular on the spinel liquidus and the distribution of elements between slag and matte as a function of CaO addition.

Temporal clustering of tropical cyclones on the Great Barrier Reef and its ecological importance

NASA Astrophysics Data System (ADS)

Wolff, Nicholas H.; Wong, Aaron; Vitolo, Renato; Stolberg, Kristin; Anthony, Kenneth R. N.; Mumby, Peter J.

2016-06-01

Tropical cyclones have been a major cause of reef coral decline during recent decades, including on the Great Barrier Reef (GBR). While cyclones are a natural element of the disturbance regime of coral reefs, the role of temporal clustering has previously been overlooked. Here, we examine the consequences of different types of cyclone temporal distributions (clustered, stochastic or regular) on reef ecosystems. We subdivided the GBR into 14 adjoining regions, each spanning roughly 300 km, and quantified both the rate and clustering of cyclones using dispersion statistics. To interpret the consequences of such cyclone variability for coral reef health, we used a model of observed coral population dynamics. Results showed that clustering occurs on the margins of the cyclone belt, being strongest in the southern reefs and the far northern GBR, which also has the lowest cyclone rate. In the central GBR, where rates were greatest, cyclones had a relatively regular temporal pattern. Modelled dynamics of the dominant coral genus, Acropora, suggest that the long-term average cover might be more than 13 % greater (in absolute cover units) under a clustered cyclone regime compared to stochastic or regular regimes. Thus, not only does cyclone clustering vary significantly along the GBR but such clustering is predicted to have a marked, and management-relevant, impact on the status of coral populations. Additionally, we use our regional clustering and rate results to sample from a library of over 7000 synthetic cyclone tracks for the GBR. This allowed us to provide robust reef-scale maps of annual cyclone frequency and cyclone impacts on Acropora. We conclude that assessments of coral reef vulnerability need to account for both spatial and temporal cyclone distributions.

Vertical distribution of trace-element concentrations and occurrence of metallurgical slag particles in accumulated bed sediments of Lake Roosevelt, Washington, September 2002

USGS Publications Warehouse

Cox, S.E.; Bell, P.R.; Lowther, J.S.; Van Metre, P.C.

2005-01-01

Sediment cores were collected from six locations in Lake Roosevelt to determine the vertical distributions of trace-element concentrations in the accumulated sediments of Lake Roosevelt. Elevated concentrations of arsenic, cadmium, copper, lead, mercury, and zinc occurred throughout much of the accumulated sediments. Concentrations varied greatly within the sediment core profiles, often covering a range of 5 to 10 fold. Trace-element concentrations typically were largest below the surficial sediments in the lower one-half of each profile, with generally decreasing concentrations from the 1964 horizon to the surface of the core. The trace-element profiles reflect changes in historical discharges of trace elements to the Columbia River by an upstream smelter. All samples analyzed exceeded clean-up guidelines adopted by the Confederated Tribes of the Colville Reservation for cadmium, lead, and zinc and more than 70 percent of the samples exceeded cleanup guidelines for mercury, arsenic, and copper. Although 100 percent of the samples exceeded sediment guidelines for cadmium, lead, and zinc, surficial concentrations of arsenic, copper, and mercury in some cores were less than the sediment-quality guidelines. With the exception of copper, the trace-element profiles of the five cores collected along the pre-reservoir Columbia River channel typically showed trends of decreasing concentrations in sediments deposited after the 1964 time horizon. The decreasing concentrations of trace elements in the upper half of cores from along the pre-reservoir Columbia River showed a pattern of decreasing concentrations similar to reductions in trace-element loading in liquid effluent from an upstream smelter. Except for arsenic, trace-element concentrations typically were smaller at downstream reservoir locations along the pre-reservoir Columbia River. Trace-element concentration in sediments from the Spokane Arm of the reservoir showed distinct differences compared to the similarities observed in cores from along the pre-reservoir Columbia River. Particles of slag, which have physical and chemical characteristics of slag discharged to the Columbia River by a lead-zinc smelter upstream of the reservoir at Trail, British Columbia, were found in sediments of Lake Roosevelt. Slag particles are more common in the upstream reaches of the reservoir. The chemical composition of the interior matrix of slag collected from Lake Roosevelt closely approximated the reported elemental concentrations of fresh smelter slag, although evidence of slag weathering was observed. Exfoliation flakes were observed on the surface of weathered slag particles isolated from the core sediments. The concentrations of zinc on the exposed surface of slag grains were smaller than concentrations on interior surfaces. Weathering rinds also were observed in the cross section of weathered slag grains, indicating that the glassy slag material was undergoing hydration and chemical weathering. Trace elements observed in accumulated sediments in the middle and lower reaches of the reservoir are more likely due to the input from liquid effluent discharges compared to slag discharges from the upstream smelter.

The dynamical link between deep Atlantic extratropical cyclones and intense Mediterranean cyclones

NASA Astrophysics Data System (ADS)

Raveh-Rubin, Shira; Flaounas, Emmanouil

2017-04-01

Breaking of atmospheric Rossby waves has been previously shown to lead to intense Mediterranean cyclones, one of the most prominent environmental risks in the region. Wave breaking may be enhanced by warm conveyor belts (WCBs) associated with extratropical cyclones developing over the Atlantic Ocean. More precisely, WCBs supply the upper troposphere with air masses of low potential vorticity that, in turn, amplify ridges and thus favor Rossby wave breaking. This study identifies and validates the relevance of the mechanism that connects Atlantic cyclones and intense mature Mediterranean cyclones through ridge amplification by WCBs. Using ECMWF ERA-Interim reanalyses and a feature-based approach, we analyze the 200 most intense Mediterranean cyclones for the years 1989-2008 and show that their majority (181 cases) is indeed associated with this mechanism upstream. Results show that multiple Atlantic cyclones are associated with each case of intense Mediterranean cyclone downstream. Moreover, the associated Atlantic cyclones are particularly deep compared to climatology.

Large-scale dynamics associated with clustering of extratropical cyclones affecting Western Europe

NASA Astrophysics Data System (ADS)

Pinto, Joaquim G.; Gómara, Iñigo; Masato, Giacomo; Dacre, Helen F.; Woollings, Tim; Caballero, Rodrigo

2015-04-01

Some recent winters in Western Europe have been characterized by the occurrence of multiple extratropical cyclones following a similar path. The occurrence of such cyclone clusters leads to large socio-economic impacts due to damaging winds, storm surges, and floods. Recent studies have statistically characterized the clustering of extratropical cyclones over the North Atlantic and Europe and hypothesized potential physical mechanisms responsible for their formation. Here we analyze 4 months characterized by multiple cyclones over Western Europe (February 1990, January 1993, December 1999, and January 2007). The evolution of the eddy driven jet stream, Rossby wave-breaking, and upstream/downstream cyclone development are investigated to infer the role of the large-scale flow and to determine if clustered cyclones are related to each other. Results suggest that optimal conditions for the occurrence of cyclone clusters are provided by a recurrent extension of an intensified eddy driven jet toward Western Europe lasting at least 1 week. Multiple Rossby wave-breaking occurrences on both the poleward and equatorward flanks of the jet contribute to the development of these anomalous large-scale conditions. The analysis of the daily weather charts reveals that upstream cyclone development (secondary cyclogenesis, where new cyclones are generated on the trailing fronts of mature cyclones) is strongly related to cyclone clustering, with multiple cyclones developing on a single jet streak. The present analysis permits a deeper understanding of the physical reasons leading to the occurrence of cyclone families over the North Atlantic, enabling a better estimation of the associated cumulative risk over Europe.

Diabatic processes and the evolution of two contrasting extratropical cyclones

NASA Astrophysics Data System (ADS)

Methven, John; Martinez-Alvarado, Oscar; Gray, Suzanne

2017-04-01

Extratropical cyclones are typically weaker and less frequent in summer as a result of differences in the background state flow and diabatic processes with respect to other seasons. Two extratropical cyclones were observed in summer 2012 with a research aircraft during the DIAMET (DIAbatic influences on Mesoscale structure in ExTratropical storms) field campaign. The first cyclone deepened only down to 995 hPa; the second cyclone deepened down to 978 hPa and formed a potential vorticity (PV) tower, a frequent signature of intense cyclones. The cyclones were analyzed through numerical simulations incorporating tracers for the effects of diabatic processes on potential temperature and PV. It was found that the observed maximum vapor flux in the stronger cyclone was twice as strong as in the weaker cyclone; the water vapor mass flow along the warm conveyor belt of the stronger cyclone was over half that typical in winter even though the flow was weaker. Did the greater water transport and latent heat release associated with condensation result in the greater circulation in the PV tower case? A cyclone-centred integral framework is introduced relating the tracers with cross-isentropic mass transport and circulation around the cyclone. It is shown that the circulation increases much more slowly than the amplitude of the diabatically-generated PV tower at its centre. This effect is explained using the PV impermeability theorem and the influence of diabatic heating on circulation around a cyclone is shown to scale with Rossby number. The implication is that the stronger a cyclone becomes (larger Rossby number), the stronger the influence of latent heating on circulation.

Forensic Investigation of AC and PCC Pavements with Extended Service Life : Volume 3 : Petrographic Examination of Blast Furnace Slag Aggregate Concrete Cores taken from PCC Pavements in Cuyahoga County , Ohio : Executive Summary Report

DOT National Transportation Integrated Search

2010-09-01

Air-cooled blast furnace slag has been used as a coarse : aggregate in portland cement-based pavement concretes : since at least the early 1900s. Many of these concretes : have performed satisfactorily. In recent times a number : of PCC slag aggre...

Removal of copper from ferrous scrap

DOEpatents

Blander, M.; Sinha, S.N.

1987-07-30

A process for removing copper from ferrous or other metal scrap in which the scrap is contacted with a polyvalent metal sulfide slag in the presence of an excess of copper-sulfide forming additive to convert the copper to copper sulfide which is extracted into the slag to provide a ratio of copper in the slag to copper in the metal scrap of at least about 10.

Removal of copper from ferrous scrap

DOEpatents

Blander, M.; Sinha, S.N.

1990-05-15

A process for removing copper from ferrous or other metal scrap in which the scrap is contacted with a polyvalent metal sulfide slag in the presence of an excess of copper-sulfide forming additive to convert the copper to copper sulfide which is extracted into the slag to provide a ratio of copper in the slag to copper in the metal scrap of at least about 10.

Removal of copper from ferrous scrap

DOEpatents

Blander, Milton; Sinha, Shome N.

1990-01-01

A process for removing copper from ferrous or other metal scrap in which the scrap is contacted with a polyvalent metal sulfide slag in the presence of an excess of copper-sulfide forming additive to convert the copper to copper sulfide which is extracted into the slag to provide a ratio of copper in the slag to copper in the metal scrap of at least about 10.

The use of steel slag in concrete

NASA Astrophysics Data System (ADS)

Martauz, P.; Vaclavik, V.; Cvopa, B.

2017-10-01

This paper presents the results of a research dealing with the use of unstable steel slag as a 100% substitute for natural aggregate in the production of concrete. Portland cement CEM I 42.5N and alkali activated hybrid cement H-CEMENT were used as the binder. The test results confirm the possibility to use steel slag as the filler in the production of concrete.

The dynamical structure of intense Mediterranean cyclones

NASA Astrophysics Data System (ADS)

Flaounas, Emmanouil; Raveh-Rubin, Shira; Wernli, Heini; Drobinski, Philippe; Bastin, Sophie

2015-05-01

This paper presents and analyzes the three-dimensional dynamical structure of intense Mediterranean cyclones. The analysis is based on a composite approach of the 200 most intense cyclones during the period 1989-2008 that have been identified and tracked using the output of a coupled ocean-atmosphere regional simulation with 20 km horizontal grid spacing and 3-hourly output. It is shown that the most intense Mediterranean cyclones have a common baroclinic life cycle with a potential vorticity (PV) streamer associated with an upper-level cyclonic Rossby wave breaking, which precedes cyclogenesis in the region and triggers baroclinic instability. It is argued that this common baroclinic life cycle is due to the strongly horizontally sheared environment in the Mediterranean basin, on the poleward flank of the quasi-persistent subtropical jet. The composite life cycle of the cyclones is further analyzed considering the evolution of key atmospheric elements as potential temperature and PV, as well as the cyclones' thermodynamic profiles and rainfall. It is shown that most intense Mediterranean cyclones are associated with warm conveyor belts and dry air intrusions, similar to those of other strong extratropical cyclones, but of rather small scale. Before cyclones reach their mature stage, the streamer's role is crucial to advect moist and warm air towards the cyclones center. These dynamical characteristics, typical for very intense extratropical cyclones in the main storm track regions, are also valid for these Mediterranean cases that have features that are visually similar to tropical cyclones.

Geochemical and mineralogical controls on trace element release from the Penn Mine base-metal slag dump, California

USGS Publications Warehouse

Parsons, M.B.; Bird, D.K.; Einaudi, M.T.; Alpers, Charles N.

2001-01-01

Base-metal slag deposits at the Penn Mine in Calaveras County, California, are a source of environmental contamination through leaching of potentially toxic elements. Historical Cu smelting at Penn Mine (1865-1919) generated approximately 200,000 m3 of slag. The slag deposits, which are flooded annually by a reservoir used for drinking water and irrigation, also may be in contact with acidic ground waters (pH < 4) from the adjacent mine area. Slags vary from grey to black, are glassy to crystalline, and range in size from coarse sand to large (0.6 ?? 0.7 ?? 1.5 m), tub-shaped casts. Metals are hosted by a variety of minerals and two glass phases. On the basis of mineralogy, slags are characterized by 4 main types: fayalite-rich, glassy, willemite-rich, and sulfide-rich. The ranges in metal and metalloid concentrations of 17 slag samples are: As, 0.0004-0.92; Ba, 0.13-2.9; Cd, 0.0014-1.4; Cu, 0.18-6.4; Pb, 0.02-11; and Zn, 3.2-28 wt.%. Leachates from Toxicity Characteristic Leaching Procedure tests (acetic acid buffered at pH 4.93) on two wiltemite-rich slags contained Cd and Pb concentrations (up to 2.5 and 30 mg/l, respectively) in excess of US Environmental Protection Agency (USEPA) regulatory limits. Analyses of filtered (0.45 ??m) water, collected within the flooded slag dump during reservoir drawdown, reveal concentrations of Cd (1.7 ??g/l), Cu (35 ??g/l), and Zn (250 ??g/l) that exceed USEPA chronic toxicity guidelines for the protection of aquatic life. Data from field and laboratory studies were used to develop geochemical models with the program EQ3/6 that simulate irreversible mass-transfer between slag deposits and reservoir waters. These models include kinetic rate laws for abiotic sulfide oxidation and surface-controlled dissolution of silicates, oxides, and glass. Calculations demonstrate that the main processes controlling dissolved metal concentrations are (1) dissolution of fayalite, willemite, and glass; (2) sulfide oxidation; and (3) secondary phase precipitation. Close agreement between model results and measured concentrations of Al, Ba, Cu, Fe, SiO2, and SO4 in the slag dump pore waters suggests that the dissolved concentrations of these elements are controlled by solubility equilibrium with secondary phases. Differences between predicted and measured Cd and Pb concentrations imply that field weathering rates of glass and sulfides are approximately two orders of magnitude lower than laboratory rates. Overprediction of Pb release may also reflect other attenuation processes in the natural system, such as sorption or coprecipitation. ?? 2001 Elsevier Science Ltd. All rights reserved.

Recycling of Malaysia's electric arc furnace (EAF) slag waste into heavy-duty green ceramic tile.

PubMed

Teo, Pao-Ter; Anasyida, Abu Seman; Basu, Projjal; Nurulakmal, Mohd Sharif

2014-12-01

Recently, various solid wastes from industry such as glass waste, fly ash, sewage sludge and slag have been recycled into various value-added products such as ceramic tile. The conventional solutions of dumping the wastes in landfills or incineration, including in Malaysia are getting obsolete as the annual huge amount of the solid wastes would boost-up disposal cost and may cause permanent damage to the flora and fauna. This recent waste recycling approach is much better and greener as it can resolve problems associated with over-limit storage of industrial wastes and reduce exploration of natural resources for ceramic tile to continuously sustain the nature. Therefore, in this project, an attempt was made to recycle electric arc furnace (EAF) slag waste, obtained from Malaysia's steel making industry, into ceramic tile via conventional powder compaction method. The research work was divided into two stages. The first stage was to evaluate the suitability of EAF slag in ceramic tile by varying weight percentage of EAF slag (40 wt.%, 50 wt.% and 60 wt.%) and ball clay (40 wt.%, 50 wt.% and 60 wt.%), with no addition of silica and potash feldspar. In the second stage, the weight percentage of EAF slag was fixed at 40 wt.% and the percentage of ball clay (30 wt.% and 40 wt.%), feldspar (10 wt.% and 20 wt.%) and silica (10 wt.% and 20 wt.%) added was varied accordingly. Results obtained show that as weight percentage of EAF slag increased up to 60 wt.%, the percentage of apparent porosity and water absorption also rose, with a reduction in tile flexural strength and increased porosity. On the other hand, limiting the weight percentage of EAF slag to 40 wt.% while increasing the weight percentage of ball clay led to a higher total percentage of anorthite and wollastonite minerals, resulting in higher flexural strength. It was found that introduction of silica and feldspar further improved the flexural strength due to optimization of densification process. The highest flexural strength, lowest apparent porosity and water absorption of EAF slag based tile was attained at the composition of 40 wt.% EAF slag--30 wt.% ball clay--10 wt.% feldspar--20 wt.% silica. The properties of ceramic tile made with EAF slag waste (up to 40 wt.%), especially flexural strength are comparable to those of commercial ceramic tile and are, therefore, suitable as high flexural strength and heavy-duty green ceramic floor tile. Continuous development is currently underway to improve the properties of tile so that this recycling approach could be one of the potential effective, efficient and sustainable solutions in sustaining our nature. Copyright © 2014 Elsevier Ltd. All rights reserved.

Low emission U-fired boiler combustion system

DOEpatents

Ake, Terence; Beittel, Roderick; Lisauskas, Robert A.; Reicker, Eric

2000-01-01

At least one main combustion chamber contains at least one pulverized coal burner. Each pulverized coal burner is operatively arranged for minimizing NO.sub.X production and for maintaining a predetermined operating temperature to liquefy ash within the combustion chamber. The combustion chamber includes a slag drain for removing slag from the combustion chamber. A slag screen is positioned in a generally U-shaped furnace flow pattern. The slag screen is positioned between the combustion chamber and a radiant furnace. The radiant furnace includes a reburning zone for in-furnace No.sub.X reduction. The reburning zone extends between a reburning fuel injection source and at least one overfire air injection port for injecting air.

Ducting Conditions for Electromagnetic Wave Propagation in Tropical Disturbances from GPS Dropsonde Data

DTIC Science & Technology

2013-12-01

depression, tropical storm , hurricane, extratropical cyclone, subtropical depression, subtropical storm , a low of no category, tropical wave, disturbance or...surface-based ducts, and elevated ducts. We further separate the duct occurrence based on the location relative to their respective storms . Based...on the number of soundings in different types of tropical disturbances, we chose to further analyze duct conditions in hurricanes and tropical storms

Contribution of Tropical Cyclones to the North Pacific Climatological Rainfall as Observed from Satellites

NASA Technical Reports Server (NTRS)

Rodgers, Edward B.; Adler, Robert F.; Pierce, Harold F.

1997-01-01

Tropical cyclone monthly rainfall amounts are estimated from passive microwave satellite observations for an eleven year period. These satellite-derived rainfall amounts are used to assess the impact of tropical cyclone rainfall in altering the geographical, seasonal, and inter-annual distribution of the North Pacific Ocean total rainfall during June-November when tropical cyclones are most important. To estimate these tropical cyclone rainfall amounts, mean monthly rain rates are derived from passive microwave satellite observations within 444 km radius of the center of those North Pacific tropical cyclones that reached storm stage and greater. These rain rate observations are converted to monthly rainfall amounts and then compared to those for non-tropical cyclone systems. The main results of this study indicate that: 1) tropical cyclones contribute 7% of the rainfall to the entire domain of the North Pacific during the tropical cyclone season and 12%, 3%, and 4% when the study area is limited to, respectively, the western, central, and eastern third of the ocean; 2) the maxima in tropical cyclone rainfall are poleward (5 deg to 10 deg latitude depending on longitude) of the maxima in non-tropical cyclone rainfall; 3) tropical cyclones contribute a maximum of 30% northeast of the Philippine Islands and 40% of the lower Baja California coast; 4) in the western North Pacific, the tropical cyclone rainfall lags the total rainfall by approximately two months and shows seasonal latitudinal variation following the ITCZ; and 5) in general, tropical cyclone rainfall is enhanced during the El Nino years by warm SSTs in the eastern North Pacific and by the monsoon trough in the western and central North Pacific.

Contribution of Tropical Cyclones to the North Pacific Climatological Rainfall as Observed from Satellites.

NASA Astrophysics Data System (ADS)

Rodgers, Edward B.; Adler, Robert F.; Pierce, Harold F.

2000-10-01

Tropical cyclone monthly rainfall amounts are estimated from passive microwave satellite observations for an 11-yr period. These satellite-derived rainfall amounts are used to assess the impact of tropical cyclone rainfall in altering the geographical, seasonal, and interannual distribution of the North Pacific Ocean total rainfall during June-November when tropical cyclones are most important.To estimate these tropical cyclone rainfall amounts, mean monthly rain rates are derived from passive microwave satellite observations within 444-km radius of the center of those North Pacific tropical cyclones that reached storm stage and greater. These rain-rate observations are converted to monthly rainfall amounts and then compared with those for nontropical cyclone systems.The main results of this study indicate that 1) tropical cyclones contribute 7% of the rainfall to the entire domain of the North Pacific during the tropical cyclone season and 12%, 3%, and 4% when the study area is limited to, respectively, the western, central, and eastern third of the ocean; 2) the maximum tropical cyclone rainfall is poleward (5°-10° latitude depending on longitude) of the maximum nontropical cyclone rainfall; 3) tropical cyclones contribute a maximum of 30% northeast of the Philippine Islands and 40% off the lower Baja California coast; 4) in the western North Pacific, the tropical cyclone rainfall lags the total rainfall by approximately two months and shows seasonal latitudinal variation following the Intertropical Convergence Zone; and 5) in general, tropical cyclone rainfall is enhanced during the El Niño years by warm SSTs in the eastern North Pacific and by the monsoon trough in the western and central North Pacific.

Cyclone Activity in the Arctic From an Ensemble of Regional Climate Models (Arctic CORDEX)

NASA Astrophysics Data System (ADS)

Akperov, Mirseid; Rinke, Annette; Mokhov, Igor I.; Matthes, Heidrun; Semenov, Vladimir A.; Adakudlu, Muralidhar; Cassano, John; Christensen, Jens H.; Dembitskaya, Mariya A.; Dethloff, Klaus; Fettweis, Xavier; Glisan, Justin; Gutjahr, Oliver; Heinemann, Günther; Koenigk, Torben; Koldunov, Nikolay V.; Laprise, René; Mottram, Ruth; Nikiéma, Oumarou; Scinocca, John F.; Sein, Dmitry; Sobolowski, Stefan; Winger, Katja; Zhang, Wenxin

2018-03-01

The ability of state-of-the-art regional climate models to simulate cyclone activity in the Arctic is assessed based on an ensemble of 13 simulations from 11 models from the Arctic-CORDEX initiative. Some models employ large-scale spectral nudging techniques. Cyclone characteristics simulated by the ensemble are compared with the results forced by four reanalyses (ERA-Interim, National Centers for Environmental Prediction-Climate Forecast System Reanalysis, National Aeronautics and Space Administration-Modern-Era Retrospective analysis for Research and Applications Version 2, and Japan Meteorological Agency-Japanese 55-year reanalysis) in winter and summer for 1981-2010 period. In addition, we compare cyclone statistics between ERA-Interim and the Arctic System Reanalysis reanalyses for 2000-2010. Biases in cyclone frequency, intensity, and size over the Arctic are also quantified. Variations in cyclone frequency across the models are partly attributed to the differences in cyclone frequency over land. The variations across the models are largest for small and shallow cyclones for both seasons. A connection between biases in the zonal wind at 200 hPa and cyclone characteristics is found for both seasons. Most models underestimate zonal wind speed in both seasons, which likely leads to underestimation of cyclone mean depth and deep cyclone frequency in the Arctic. In general, the regional climate models are able to represent the spatial distribution of cyclone characteristics in the Arctic but models that employ large-scale spectral nudging show a better agreement with ERA-Interim reanalysis than the rest of the models. Trends also exhibit the benefits of nudging. Models with spectral nudging are able to reproduce the cyclone trends, whereas most of the nonnudged models fail to do so. However, the cyclone characteristics and trends are sensitive to the choice of nudged variables.

Si-based technologies for reduction of the pollutant leaching from landfills and mine tails.

PubMed

Bocharnikova, E; Matichenkov, V; Jiang, J; Yuejin, C

2017-07-01

Monosilicic and polysilicic acids were shown to react with different types of the pollutants. The direction of these reactions can be managed by changing the monosilicic and polysilicic acid concentration in soil or water media. The objective of this study was to determine the effect of Si-treated calcium metallurgical slag and battery slag on the As, Se, Cd, Pb, Ni, Cr, and Hg mobility and bioavailability in mine tailings (Xikuangshan mine, Hunan, China). The results of column experiment showed that the Si-activated slags reduced leaching of As, Se, Cd, Pb, Ni, Cr, and Hg by 13-89% and transformed them into plant-unavailable forms. The greenhouse test has demonstrated that the Si-treated slags provided reinforced plant resistance to heavy metal toxicity and reduced pollutants in barley and pea leaves. Si-treated local solid slags could be used for creating the biogeochemical barriers on the pollutant streams from landfills or mine tailings sites.

Experimental Investigation of Gas/Slag/Matte/Spinel Equilibria in the Cu-Fe-O-S-Si System at 1473 K (1200 °C) and P(SO2) = 0.25 atm

NASA Astrophysics Data System (ADS)

Hidayat, Taufiq; Fallah-Mehrjardi, Ata; Hayes, Peter C.; Jak, Evgueni

2018-04-01

New experimental data were obtained on the gas/slag/matte/spinel equilibria in the Cu-Fe-O-S-Si system at 1473 K (1200 °C) and P(SO2) = 0.25 atm covering Cu concentrations in matte between 42 and 78 wt pct Cu. Accurate measurements were obtained using high-temperature equilibration and the rapid quenching technique, followed by electron-probe X-ray microanalysis of equilibrium phase compositions. The use of spinel substrates made to support the samples ensures equilibrium with this primary phase solid, eliminates crucible contamination, and facilitates direct gas-condensed phase equilibrium and high quenching rates. Particular attention was given to the confirmation of the achievement of equilibrium. The results quantify the relationship between Cu in matte and oxygen partial pressure, sulfur in matte, oxygen in matte, Fe/SiO2 at slag liquidus, sulfur in slag, and dissolved copper in slag.

Producing fired bricks using coal slag from a gasification plant in indiana

USGS Publications Warehouse

Chen, L.-M.; Chou, I.-Ming; Chou, S.-F.J.; Stucki, J.W.

2009-01-01

Integrated gasification combined cycle (IGCC) is a promising power generation technology which increases the efficiency of coal-to-power conversion and enhances carbon dioxide concentration in exhaust emissions for better greenhouse gas capture. Two major byproducts from IGCC plants are bottom slag and sulfur. The sulfur can be processed into commercially viable products, but high value applications need to be developed for the slag material in order to improve economics of the process. The purpose of this study was to evaluate the technical feasibility of incorporating coal slag generated by the Wabash River IGCC plant in Indiana as a raw material for the production of fired bricks. Full-size bricks containing up to 20 wt% of the coal slag were successfully produced at a bench-scale facility. These bricks have color and texture similar to those of regular fired bricks and their water absorption properties met the ASTM specifications for a severe weathering grade. Other engineering properties tests, including compressive strength tests, are in progress.

Gasification Slag and the Mechanisms by Which Phosphorous Additions Reduce Slag Wear and Corrosion in High Cr2O3 Refractories

NASA Astrophysics Data System (ADS)

Bennett, James; Nakano, Anna; Nakano, Jinichiro; Thomas, Hugh

Gasification is a high-temperature/high-pressure process that converts carbonaceous materials such as coal and/or petcoke into CO and H2, feedstock materials used in power generation and chemical production. Gasification is considered an important technology because of its high process efficiency and the ability to capture environmental pollutants such as CO2, SO3 and Hg. Ash impurities in the carbon feedstock materials melt and coalesce during gasification (1325-1575 °C), becoming slag that attaches to and flows down the gasifier sidewall, corroding and eroding the high Cr2O3 refractory liner used to protect the gasification chamber. Phosphate additions to high Cr2O3 refractory have been found to alter slag/refractory interactions and dramatically reduce refractory wear by the following mechanisms: a) spinel formation, b) slag chemistry changes, c) two phase liquid formation, and d) oxidation state changes. The mechanisms and how they work together to impact material wear/corrosion will be discussed.

Utilization of steel slag for Portland cement clinker production.

PubMed

Tsakiridis, P E; Papadimitriou, G D; Tsivilis, S; Koroneos, C

2008-04-01

The aim of the present research work is to investigate the possibility of adding steel slag, a by-product of the conversion of iron to steel process, in the raw meal for the production of Portland cement clinker. Two samples of raw meals were prepared, one with ordinary raw materials, as a reference sample ((PC)(Ref)), and another with 10.5% steel slag ((PC)(S/S)). Both raw meals were sintered at 1450 degrees C. The results of chemical and mineralogical analyses as well as the microscopic examination showed that the use of the steel slag did not affect the mineralogical characteristics of the so produced Portland cement clinker. Furthermore, both clinkers were tested by determining the grindability, setting times, compressive strengths and soundness. The hydration products were examined by XRD analysis at 2, 7, 28 and 90 days. The results of the physico-mechanical tests showed that the addition of the steel slag did not negatively affect the quality of the produced cement.

Remediation of chromium-slag leakage with electricity cogeneration via a urea-Cr(VI) cell

PubMed Central

Yu, Binbin; Zhang, Huimin; Xu, Wei; Li, Gang; Wu, Zucheng

2014-01-01

Chromium pollution has been historically widespread throughout the world. Most available remediation technologies often require energy consumption. This study is aimed to develop electrochemical remediation for Cr(VI) in chromium-slag leakage with self-generated electricity. Dynamic leaching experiments of chromium-slag samples were conducted to survey the release and leaching behavior of Cr(VI). Based on previous work, a unique urea-Cr(VI) was designed, in which urea was employed as the fuel and Cr(VI) from the leakage of the dichromate slag served as the oxidant. Furthermore, the electrochemical results showed that the removal percent of Cr(VI) was more than 96% after 18 h with the leakage Cr(VI) concentration of 2.69 mM. The open circuit potential (OCP) varied in the range of 1.56 ~ 1.59 V under different initial Cr(VI) leakage concentrations. The approach explores the feasibility of the promising technique without the need of energy input for simultaneous chromium-slag remediation and generation of electricity. PMID:25168513

Characteristics and reactivity of rapidly hydrated sorbent for semidry flue gas desulfurization.

PubMed

Zhang, Jie; You, Changfu; Zhao, Suwei; Chen, Changhe; Qi, Haiying

2008-03-01

Semidry flue gas desulfurization with a rapidly hydrated sorbent was studied in a pilot-scale circulating fluidized bed (CFB) experimental facility. The desulfurization efficiency was measured for various operating parameters, including the sorbent recirculation rate and the water spray method. The experimental results show that the desulfurization efficiencies of the rapidly hydrated sorbent were 1.5-3.0 times higher than a commonly used industrial sorbent for calcium to sulfur molar ratios from 1.2 to 3.0, mainly due to the higher specific surface area and pore volume. The Ca(OH)2 content in the cyclone separator ash was about 2.9% for the rapidly hydrated sorbent and was about 0.1% for the commonly used industrial sorbent, due to the different adhesion between the fine Ca(OH)2 particles and the fly ash particles, and the low cyclone separation efficiency for the fine Ca(OH)2 particles that fell off the sorbent particles. Therefore the actual recirculation rates of the active sorbent with Ca(OH)2 particles were higher for the rapidly hydrated sorbent, which also contributed to the higher desulfurization efficiency. The high fly ash content in the rapidly hydrated sorbent resulted in good operating stability. The desulfurization efficiency with upstream water spray was 10-15% higher than that with downstream water spray.

Porous materials produced from incineration ash using thermal plasma technology.

PubMed

Yang, Sheng-Fu; Chiu, Wen-Tung; Wang, To-Mai; Chen, Ching-Ting; Tzeng, Chin-Ching

2014-06-01

This study presents a novel thermal plasma melting technique for neutralizing and recycling municipal solid waste incinerator (MSWI) ash residues. MSWI ash residues were converted into water-quenched vitrified slag using plasma vitrification, which is environmentally benign. Slag is adopted as a raw material in producing porous materials for architectural and decorative applications, eliminating the problem of its disposal. Porous materials are produced using water-quenched vitrified slag with Portland cement and foaming agent. The true density, bulk density, porosity and water absorption ratio of the foamed specimens are studied here by varying the size of the slag particles, the water-to-solid ratio, and the ratio of the weights of the core materials, including the water-quenched vitrified slag and cement. The thermal conductivity and flexural strength of porous panels are also determined. The experimental results show the bulk density and the porosity of the porous materials are 0.9-1.2 g cm(-3) and 50-60%, respectively, and the pore structure has a closed form. The thermal conductivity of the porous material is 0.1946 W m(-1) K(-1). Therefore, the slag composite materials are lightweight and thermal insulators having considerable potential for building applications. Copyright © 2013 Elsevier Ltd. All rights reserved.

Investigation of the kinetic mechanism of the demanganization reaction between carbon-saturated liquid iron and CaF2-CaO-SiO2-based slags

NASA Astrophysics Data System (ADS)

Duan, Sheng-chao; Li, Chuang; Guo, Han-jie; Guo, Jing; Han, Shao-wei; Yang, Wen-sheng

2018-04-01

The demanganization reaction kinetics of carbon-saturated liquid iron with an eight-component slag consisting of CaO-SiO2-MgO-FeO-MnO-Al2O3-TiO2-CaF2 was investigated at 1553, 1623, and 1673 K in this study. The rate-controlling step (RCS) for the demanganization reaction with regard to the hot metal pretreatment conditions was studied via kinetics analysis based on the fundamental equation of heterogeneous reaction kinetics. From the temperature dependence of the mass transfer coefficient of a transition-metal oxide (MnO), the apparent activation energy of the demanganization reaction was estimated to be 189.46 kJ·mol-1 in the current study, which indicated that the mass transfer of MnO in the molten slag controlled the overall rate of the demanganization reaction. The calculated apparent activation energy was slightly lower than the values reported in the literature for mass transfer in a slag phase. This difference was attributed to an increase in the "specific reaction interface" (SRI) value, either as a result of turbulence at the reaction interface or a decrease of the absolute amount of slag phase during sampling, and to the addition of calcium fluoride to the slag.

Construction material properties of slag from the high temperature arc gasification of municipal solid waste.

PubMed

Roessler, Justin G; Olivera, Fernando D; Wasman, Scott J; Townsend, Timothy G; McVay, Michael C; Ferraro, Christopher C; Blaisi, Nawaf I

2016-06-01

Slag from the high temperature arc gasification (HTAG) of municipal solid waste (MSW) was tested to evaluate its material properties with respect to use as a construction aggregate. These data were compared to previously compiled values for waste to energy bottom ash, the most commonly produced and beneficially used thermal treatment residue. The slag was tested using gradations representative of a base course and a course aggregate. Los Angeles (LA) abrasion testing demonstrated that the HTAG slag had a high resistance to fracture with a measured LA loss of 24%. Soundness testing indicated a low potential for reactivity and good weathering resistance with a mean soundness loss of 3.14%. The modified Proctor compaction testing found the slag to possess a maximum dry density (24.04kN/m(3)) greater than conventionally used aggregates and WTE BA. The LBR tests demonstrated a substantial bearing capacity (>200). Mineralogical analysis of the HTAG suggested the potential for self cementing character which supports the elevated LBR results. Preliminary material characterization of the HTAG slag establishes potential for beneficial use; larger and longer term studies focusing on the material's possibility for swelling and performance at the field scale level are needed. Copyright © 2016 Elsevier Ltd. All rights reserved.

Evaluation of solubility in simulated lung fluid of metals present in the slag from a metallurgical industry to produce metallic zinc.

PubMed

Lima, Rosilda M G; Carneiro, Luana G; Afonso, Júlio C; Cunha, Kenya M D

2013-01-01

The objective of this study was to determine the solubility parameters (rapid and slow dissolution rates, rapid and slow dissolution fractions) for nickel, cadmium, zinc and manganese compounds present in a pile of slag accumulated under exposure to weathering. This slag was generated by a metallurgical industry that produced zinc and zinc alloys from hemimorphite (Zn(4)(OH)(2)Si(2)O(7).H(2)O) and willemite (Zn(2)SiO(4)) minerals. A static dissolution test in vitro was used to determine the solubility parameters and Gamble's solution was used as the simulated lung fluid (SLF), on a time basis ranging from 10 min to 1 year. The metal concentrations in the slag samples and in the SLF were determined using Particle Induced X-rays Emission (PIXE). There are significant differences in terms of solubility parameters among the metals. The results indicated that the zinc, nickel, cadmium and manganese compounds present in the slag were moderately soluble in the SLF. The rapid dissolution fractions of these metals are associated with their sulfates. In conclusion, this study confirms the harmful effects on the neighboring population of the airborne particles containing these metals that came from the slag.

Environmental and Geotechnical Assessment of the Steel Slags as a Material for Road Structure

PubMed Central

Sas, Wojciech; Głuchowski, Andrzej; Radziemska, Maja; Dzięcioł, Justyna; Szymański, Alojzy

2015-01-01

Slags are the final solid wastes from the steel industry. Their production from waste and associated materials is a proper implementation of the basic objectives and principles of the waste management. This study aims to investigate the chemical and selected significant geotechnical parameters of steel slag as the alternative materials used in road construction. These investigations are strongly desired for successful application in engineering. Young’s modules E, and resilient modules Mr showed that their values corresponding with requirements for subbase (principal or auxiliary) and riding surface as well. Tested mechanical properties were conducted in soaked and un-soaked (optimal moisture content) conditions. The designated high content of chromium and zinc are strongly associated with the internal crystal structure of steel slag. The results do not lead to threats when they are applied in roads’ structures. Mechanical characterization was obtained by performing California bearing ratio (CBR) tests for steel slag in fixed compaction and moisture content conditions. Moreover, cyclic loading of steel slag was conducted with the application of cyclic California bearing ratio (cCBR) apparatus to characterization of this material as a controlled low-strength material. Finally, field studies that consist of static load plate VSS tests were presented. PMID:28793477

Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing.

PubMed

Liapis, Ioannis; Papayianni, Ioanna

2015-01-01

Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector. Copyright © 2014 Elsevier B.V. All rights reserved.

Model Implementation of Boron Removal Using CaCl2-CaO-SiO2 Slag System for Solar-Grade Silicon

NASA Astrophysics Data System (ADS)

Chen, Hui; Wang, Ye; Zheng, Wenjia; Li, Qincan; Yuan, Xizhi; Morita, Kazuki

2017-12-01

A new CaCl2-CaO-SiO2 slag system was recently proposed to remove boron from metallurgy-grade silicon by oxidized chlorination and evaporation. To further investigate the boron transformation process at a high temperature, a model implementation to present the transfer of boron from molten silicon to the gas phase via slag is introduced. Heat transfer, fluid flow, the chemical reactions at the interface and surface, the mass transfer and diffusion of boron in the molten silicon and slag, and the evaporation of BOCl and CaCl2 were coupled in this model. After the confirmation of the thermal field, other critical parameters, including the boron partition ratios ( L B) for this slag from 1723 K to 1823 K (1450 °C to 1550 °C), the thicknesses of the velocity boundary layer at the surface and interface, the mass transfer coefficients of the boundary layer at the surface and interface, and partial pressure of BOCl in the gas phase were analyzed to determine the rate-limiting step. To verify this model implementation, boron removal experiments were carried out at various temperatures and with various initial mass ratios of slag to silicon ( μ). The evaporation rate of CaCl2 was also measured by thermogravimetry analysis (TGA).

Investigating waste rock, tailings, slag and coal ash clinker as adsorbents for heavy metals: Batch and column studies

NASA Astrophysics Data System (ADS)

Letina, D.; Letshwenyo, W. M.

2018-06-01

Wastewater from the mining industry is a concern because most of the time it contains heavy metals with concentrations above permissible levels, posing a threat to terrestrial and aquatic life. The study was conducted to evaluate the effectiveness of locally available waste materials (waste rock, tailings, coal ash clinker, and slag) generated by BCL (Ltd) mine, a copper and nickel mining and smelting company in Botswana, for removal of nickel and copper from the real mining wastewater. Batch adsorption studies were conducted to establish the adsorptive efficiency and kinetics of each media with respect to nickel and copper ions. The best media was further evaluated through fixed bed column studies at 24 and 48 h empty bed contact time. The results indicate that the percentage removal for coal ash clinker, waste rock, smelter slag and tailings was 98%, 15%, 3% and -3% with respect to copper ions, and 46%, 9%, 7% and 2% with respect to nickel ions for each media respectively. Coal ash clinker followed pseudo first order kinetic model and Langmuir isotherm model with respect to nickel ions indicating the dominance of physisorption and mono layer coverage respectively. The Langmuir separation factor (RL) was 0.37 suggesting favourable adsorption onto the media. Fixed bed column studies revealed that copper was completely retained in the bed at both 24 and 48 h contact times. In the case of nickel, removal efficiency ranged between 83% and 99% when contact time was 48 h and between 68% and 99% when the contact time was reduced to 24 h. Breakthrough was not reached after 19 bed volumes. It can be concluded that coal ash clinker is a better candidate for the removal of copper and nickel ions from mining wastewater.

Upgrading constructed wetlands phosphorus reduction from a dairy effluent using electric arc furnace steel slag filters.

PubMed

Weber, D; Drizo, A; Twohig, E; Bird, S; Ross, D

2007-01-01

In 2003, a subsurface flow constructed wetlands (SSF-CW) system was built at the University of Vermont (UVM) Paul Miller Dairy Farm as an alternative nutrient management approach for treating barnyard runoff and milk parlour waste. Given the increasing problem of phosphorus (P) pollution in the Lake Champlain region, a slag based P-removal filter technology (PFT) was established (2004) at the CW with two objectives: (i) to test the filters' efficiency as an upgrade unit for improving P removal performance via SSF-CW (ii) to investigate the capacity of filters technology to remove P as a "stand alone" unit. Six individual filters (F1-F6) were filled with electric arc furnace (EAF) steel slag, each containing 112.5 kg of material with a pore volume of 21 L. F1-F4, fed with CW treated water, received approximately 2.17 g DRP kg(-1) EAF steel slag (0.25 kg DRP total) during the 259 day feeding period. F1-F4 retained 1.7 g DRP kg(-1) EAF steel slag, resulting in an average P removal efficiency of 75%. The addition of filters improved CW DRP removal efficiency by 74%. F5 and F6, fed non-treated water, received 1.9 g DRP kg(-1) EAF steel slag (0.22 kg DRP in total) and retained 1.5 g DRP kg(-1) resulting in a P removal efficiency of 72%. The establishment of the EAF slag based PFT is the first in-field evaluation of this technology to reduce P from dairy farm effluent in Vermont.

Selective Precipitation and Concentrating of Perovskite Crystals from Titanium-Bearing Slag Melt in Supergravity Field

NASA Astrophysics Data System (ADS)

Gao, Jintao; Zhong, Yiwei; Guo, Zhancheng

2016-08-01

Selective precipitation and concentrating of perovskite crystals from titanium-bearing slag melt in the supergravity field was investigated in this study. Since perovskite was the first precipitated phase from the slag melt during the cooling process, and a greater precipitation quantity and larger crystal sizes of perovskite were obtained at 1593 K to 1563 K (1320 °C to 1290 °C), concentrating of perovskite crystals from the slag melt was carried out at this temperature range in the supergravity field, at which the perovskite transforms into solid particles while the other minerals remain in the liquid melt. The layered structures appeared significantly in the sample obtained by supergravity treatment, and all the perovskite crystals moved along the supergravity direction and concentrated as the perovskite-rich phase in the bottom area, whereas the molten slag concentrated in the upper area along the opposite direction, in which it was impossible to find any perovskite crystals. With the gravity coefficient of G = 750, the mass fraction of TiO2 in the perovskite-rich phase was up to 34.65 wt pct, whereas that of the slag phase was decreased to 12.23 wt pct, and the recovery ratio of Ti in the perovskite-rich phase was up to 75.28 pct. On this basis, an amplification experimental centrifugal apparatus was exploited and the continuous experiment with larger scale was further carried out, the results confirming that selective precipitation and concentrating of perovskite crystals from the titanium-bearing slag melt by supergravity was a feasible method.

A Classification of Mediterranean Cyclones Based on Global Analyses

NASA Technical Reports Server (NTRS)

Reale, Oreste; Atlas, Robert

2003-01-01

The Mediterranean Sea region is dominated by baroclinic and orographic cyclogenesis. However, previous work has demonstrated the existence of rare but intense subsynoptic-scale cyclones displaying remarkable similarities to tropical cyclones and polar lows, including, but not limited to, an eye-like feature in the satellite imagery. The terms polar low and tropical cyclone have been often used interchangeably when referring to small-scale, convective Mediterranean vortices and no definitive statement has been made so far on their nature, be it sub-tropical or polar. Moreover, most of the classifications of Mediterranean cyclones have neglected the small-scale convective vortices, focusing only on the larger-scale and far more common baroclinic cyclones. A classification of all Mediterranean cyclones based on operational global analyses is proposed The classification is based on normalized horizontal shear, vertical shear, scale, low versus mid-level vorticity, low-level temperature gradients, and sea surface temperatures. In the classification system there is a continuum of possible events, according to the increasing role of barotropic instability and decreasing role of baroclinic instability. One of the main results is that the Mediterranean tropical cyclone-like vortices and the Mediterranean polar lows appear to be different types of events, in spite of the apparent similarity of their satellite imagery. A consistent terminology is adopted, stating that tropical cyclone- like vortices are the less baroclinic of all, followed by polar lows, cold small-scale cyclones and finally baroclinic lee cyclones. This classification is based on all the cyclones which occurred in a four-year period (between 1996 and 1999). Four cyclones, selected among all the ones which developed during this time-frame, are analyzed. Particularly, the classification allows to discriminate between two cyclones (occurred in October 1996 and in March 1999) which both display a very well-defined eye-like feature in the satellite imagery. According to our classification system, the two events are dynamically different and can be categorized as being respectively a tropical cyclone-like vortex and well-developed polar low.

Erosion wear response of epoxy composites filled with steel industry slag and sludge particles: A comparative study

NASA Astrophysics Data System (ADS)

Purohit, Abhilash; Satapathy, Alok

2018-03-01

In the field of composite research, use of industrial wastes such as slag and sludge particles as filler in wear resistant polymer composites has not been very common. Owing to the very high cost of conventional filler materials in polymer composites, exploring the possibility of using low cost minerals and industrial wastes for this purpose has become the need of the hour. In this context this work explores the possibility of such polymer composites filled with low cost industrial wastes and presents a comparison of mechanical characteristics among three types of epoxy based composites filled with Linz - Donawitz sludge (LD sludge), blast furnace slag (BF slag) and Linz - Donawitz slag (LD slag) respectively. A comparative study in regard to their solid particle erosion wear characteristics under similar test conditions is also included. Composites with different weight proportions (0, 5, 10, 15 and 20 wt. %) of LD sludge are fabricated by solution casting technique. Mechanical properties such as micro- hardness, tensile strength and flexural strength of three types of composites have been evaluated as per ASTM test standards and solid particle erosion wear test is performed following a design of experiment approach based on Taguchi’s orthogonal array. Five control factors (impact velocity, erodent size, filler content, impingement angle and erodent temperature) each at five levels are considered to conduct erosion wear tests. The test results for epoxy-LD sludge composites are compared with those of epoxy-BF slag and epoxy-LD slag composites reported by previous investigators. The comparison reveals that epoxy filled with LD sludge exhibits superior mechanical and erosion wear characteristics among the three types of composites considered in this study. This work also opens up a new avenue for value added utilization of an abundant industrial waste in the making of epoxy based functional composites.

Mitigating yield-scaled greenhouse gas emissions through combined application of soil amendments: A comparative study between temperate and subtropical rice paddy soils.

PubMed

Ali, Muhammad Aslam; Kim, P J; Inubushi, K

2015-10-01

Effects of different soil amendments were investigated on methane (CH4) and nitrous oxide (N2O) emissions, global warming potential (GWP) and yield scaled GWPs in paddy soils of Republic of Korea, Japan and Bangladesh. The experimental treatments were NPK only, NPK+fly ash, NPK+silicate slag, NPK+phosphogypsum(PG), NPK+blast furnace slag (BFS), NPK+revolving furnace slag (RFS), NPK+silicate slag (50%)+RFS (50%), NPK+biochar, NPK+biochar+Azolla-cyanobacteria, NPK+silicate slag+Azolla-cyanobacteria, NPK+phosphogypsum (PG)+Azolla-cyanobacteria. The maximum decrease in cumulative seasonal CH4 emissions was recorded 29.7% and 32.6% with Azolla-cyanobacteria plus phospho-gypsum amendments in paddy soils of Japan and Bangladesh respectively, followed by 22.4% and 26.8% reduction with silicate slag plus Azolla-cyanobacteria application. Biochar amendments in paddy soils of Japan and Bangladesh decreased seasonal cumulative N2O emissions by 31.8% and 20.0% respectively, followed by 26.3% and 25.0% reduction with biochar plus Azolla-cyanobacteria amendments. Although seasonal cumulative CH4 emissions were significantly increased by 9.5-14.0% with biochar amendments, however, global warming potentials were decreased by 8.0-12.0% with cyanobacterial inoculation plus biochar amendments. The maximum decrease in GWP was calculated 22.0-30.0% with Azolla-cyanobacteria plus silicate slag amendments. The evolution of greenhouse gases per unit grain yield (yield scaled GWP) was highest in the NPK treatment, which was decreased by 43-50% from the silicate slag and phosphogypsum amendments along with Azolla-cyanobacteria inoculated rice planted soils. Conclusively, it is recommended to incorporate Azolla-cyanobacteria with inorganic and organic amendments for reducing GWP and yield scaled GWP from the rice planted paddy soils of temperate and subtropical countries. Copyright © 2015 Elsevier B.V. All rights reserved.

[A field experiment of runoff and sediment yielding processes from residues in Shenfu-Dongsheng Coalfield].

PubMed

Li, Jian-Ming; Wang, Wen-Long; Wang, Zhen; Luo, Ting; Li, Hong-Wei; Jin, Jian

2013-12-01

The processes of runoff and sediment yields from and the benefits of water and sediment reductions by the residues produced in the Shenfu-Dongsheng Coalfield were investigated by a simulated field rainfall experiment. The runoff generation time generally presented a decreasing trend with increasing rainfall intensity, but varied widely with the change of residue compositions. Runoff from the slag reached a steady velocity faster than that from the spoil, and the average velocities of runoff from the residues were gradually decreased in the spoil, the slag with more sand and less stone, and the slag with less sand and more stone. Runoff rates for the residues reached a steady rate 6 min after runoff generation, and were significantly correlated with the rainfall intensities. Erosion on the residues mainly occurred in the first 6 min after runoff generation. Average sediment concentrations in the first 6 min were 0.43-4.27 times of those thereafter for the spoil, and 1.43-54.93 times for the slag. The runoff volume was a linear function of the rainfall intensity for the spoil and the slag with more sand and less stone, and was a power function of rainfall intensity for the slag with less sand and more stone. The relationships between single erosion and rainfall intensity for the spoil and the slag with less sand and more stone can be described by exponential and power functions, respectively. For the spoil, the erosion rate was a linear function of the runoff volume. When fish-scale pits and vegetation coverage were adopted on the surface of the slag, the generation of runoff lagged 24 min behind initial rainfall applications at intensities of 1.0 and 1.5 mm x min(-1), and the runoff and sediment yields were reduced by 29.5%-52.9% and 85.7%-97.9%, respectively.

Temporal dissolution of potentially toxic elements from silver smelting slag by synthetic environmental solutions.

PubMed

Ash, Christopher; Borůvka, Luboš; Tejnecký, Václav; Šebek, Ondřej; Nikodem, Antonín; Drábek, Ondřej

2013-11-15

Waste slag which is created during precious metal smelting contains high levels of potentially toxic elements (PTE) which can be mobilised from unconfined deposits into the local environment. This paper examines the extractability of selected PTE (Pb, Zn, Cd, Mn) from slag samples by synthetic solutions designed to replicate those in the environment. Extracting agents were used to replicate potential leaching scenarios which are analogous to natural chemical weathering. Slag was submersed in a rainwater simulation solution (RSS), weak citric acid solution (representing rhizosphere secretions) and control solutions (deionised water) for a one month period with solution analyses made at intervals of 1, 24, 168 and 720 h. In 1 mM citric acid, dissolution of Cd and Zn showed little change with time, although for Zn the initial dissolution was considerable. Lead in citric acid was characterized by overall poor extractability. Mn solubility increased until an equilibrium state occurred within 24 h. The solubility of studied metals in citric acid can be characterized by a short time to equilibrium. RSS proved to be an effective solvent that, unlike citric acid solution, extracted increasing concentrations of Cd, Mn and Zn with time. Solubility of Pb in RSS was again very low. When taken as a proportion of a single 2 M HNO3 extraction which was applied to slag samples, Cd was the element most readily leached into RSS and control samples. In both studied solvents, slag heterogeneity is prominent in the case of Cd and Zn solubility. Contact time with solvent appears to be an important variable for the release of PTE from slag into solution. The purpose of this study was to provide insight into the environmental chemical dissolution of PTE from slag, which causes their enrichment in surrounding soils and surface waters. Copyright © 2013 Elsevier Ltd. All rights reserved.

Clusters of cyclones encircling Jupiter's poles.

PubMed

Adriani, A; Mura, A; Orton, G; Hansen, C; Altieri, F; Moriconi, M L; Rogers, J; Eichstädt, G; Momary, T; Ingersoll, A P; Filacchione, G; Sindoni, G; Tabataba-Vakili, F; Dinelli, B M; Fabiano, F; Bolton, S J; Connerney, J E P; Atreya, S K; Lunine, J I; Tosi, F; Migliorini, A; Grassi, D; Piccioni, G; Noschese, R; Cicchetti, A; Plainaki, C; Olivieri, A; O'Neill, M E; Turrini, D; Stefani, S; Sordini, R; Amoroso, M

2018-03-07

The familiar axisymmetric zones and belts that characterize Jupiter's weather system at lower latitudes give way to pervasive cyclonic activity at higher latitudes. Two-dimensional turbulence in combination with the Coriolis β-effect (that is, the large meridionally varying Coriolis force on the giant planets of the Solar System) produces alternating zonal flows. The zonal flows weaken with rising latitude so that a transition between equatorial jets and polar turbulence on Jupiter can occur. Simulations with shallow-water models of giant planets support this transition by producing both alternating flows near the equator and circumpolar cyclones near the poles. Jovian polar regions are not visible from Earth owing to Jupiter's low axial tilt, and were poorly characterized by previous missions because the trajectories of these missions did not venture far from Jupiter's equatorial plane. Here we report that visible and infrared images obtained from above each pole by the Juno spacecraft during its first five orbits reveal persistent polygonal patterns of large cyclones. In the north, eight circumpolar cyclones are observed about a single polar cyclone; in the south, one polar cyclone is encircled by five circumpolar cyclones. Cyclonic circulation is established via time-lapse imagery obtained over intervals ranging from 20 minutes to 4 hours. Although migration of cyclones towards the pole might be expected as a consequence of the Coriolis β-effect, by which cyclonic vortices naturally drift towards the rotational pole, the configuration of the cyclones is without precedent on other planets (including Saturn's polar hexagonal features). The manner in which the cyclones persist without merging and the process by which they evolve to their current configuration are unknown.

Extreme storm activity in North Atlantic and European region

NASA Astrophysics Data System (ADS)

Vyazilova, N.

2010-09-01

The extreme storm activity study over North Atlantic and Europe includes the analyses of extreme cyclone (track number, integral cyclonic intensity) and extreme storm (track number) during winter and summer seasons in the regions: 1) 55°N-80N, 50°W-70°E; 2) 30°N-55°N, 50°W-70°E. Extreme cyclones were selected based on cyclone centre pressure (P<=970 mbar). Extreme storms were selected from extreme cyclones based on wind velocity on 925 mbar. The Bofort scala was used for this goal. Integral cyclonic intensity (for region) includes the calculation cyclone centers number and sum of MSLP anomalies in cyclone centers. The analyses based on automated cyclone tracking algorithm, 6-hourly MSLP and wind data (u and v on 925 gPa) from the NCEP/NCAR reanalyses from January 1948 to March 2010. The comparision of mean, calculated for every ten years, had shown, that in polar region extreme cyclone and storm track number, and integral cyclonic intensity gradually increases and have maximum during last years (as for summer, as for winter season). Every ten years means for summer season are more then for winter season, as for polar, as for tropical region. Means (ten years) for tropical region are significance less then for polar region.

Quantitative observations on tropical cyclone tracks in the Arabian Sea

NASA Astrophysics Data System (ADS)

Terry, James P.; Gienko, Gennady

2018-03-01

The Arabian Sea basin represents a minor component of global total cyclones annually and has not featured so prominently in cyclone research compared with other basins where greater numbers of cyclones are registered each year. This paper presents the results of exploratory analysis of various features of cyclone tracks in the Arabian Sea, with a particular focus on examining their temporal and spatial patterns. Track morphometry also reveals further information on track shape. The study indicates how cyclones spawned during May in the early pre-monsoon period (often strong events) have a tendency to follow more sinuous tracks, whereas cyclones occurring in October in the post-monsoon period tend to follow straighter tracks. Track sinuosity is significantly related to other attributes, including cyclone longevity and intensity. Comparisons are also drawn between the general characteristics of cyclone tracks in the Arabian Sea and other ocean basins, suggesting how the size and geography of the Arabian Sea basin exert influences on these characteristics.

Impacts of tropical cyclones on Fiji and Samoa

NASA Astrophysics Data System (ADS)

Kuleshov, Yuriy; Prakash, Bipendra; Atalifo, Terry; Waqaicelua, Alipate; Seuseu, Sunny; Ausetalia Titimaea, Mulipola

2013-04-01

Weather and climate hazards have significant impacts on Pacific Island Countries. Costs of hazards such as tropical cyclones can be astronomical making enormous negative economic impacts on developing countries. We highlight examples of extreme weather events which have occurred in Fiji and Samoa in the last few decades and have caused major economic and social disruption in the countries. Destructive winds and torrential rain associated with tropical cyclones can bring the most damaging weather conditions to the region causing economic and social hardship, affecting agricultural productivity, infrastructure and economic development which can persist for many years after the initial impact. Analysing historical data, we describe the impacts of tropical cyclones Bebe and Kina on Fiji. Cyclone Bebe (October 1972) affected the whole Fiji especially the Yasawa Islands, Viti Levu and Kadavu where hurricane force winds have been recorded. Nineteen deaths were reported and damage costs caused by cyclone Bebe were estimated as exceeding F20 million (F 1972). Tropical cyclone Kina passed between Fiji's two main islands of Viti Levu and Vanua Levu, and directly over Levuka on the night of 2 January 1993 with hurricane force winds causing extensive damage. Twenty three deaths have been reported making Kina one of the deadliest hurricanes in Fiji's recent history. Severe flooding on Viti Levu, combined with high tide and heavy seas led to destruction of the Sigatoka and Ba bridges, as well as almost complete loss of crops in Sigatoka and Navua deltas. Overall, damage caused by cyclone Kina was estimated as F170 million. In Samoa, we describe devastation to the country caused by tropical cyclones Ofa (February 1990) and Val (December 1991) which were considered to be the worst cyclones to affect the Samoan islands since the 1889 Apia cyclone. In Samoa, seven people were killed due to cyclone Ofa, thousands of people were left homeless and entire villages were destroyed. Damage on Samoa totalled to US130 million. Cyclone Val caused damage and destruction to 95% of houses in Samoa and severe crop damage; total damage was estimated as US200 million. Recently, severe tropical cyclone Evan affected Samoa and Fiji (December 2012). Significant progress in operational tropical cyclone forecasting has been achieved over the past few decades which resulted in improving early warning system but death toll attributed to cyclones is still high - at least 14 deaths in Samoa are related to cyclone Evan (luckily, no death reports in Fiji). Cyclone-related economic losses also remain very high making significant negative impact on economies of the countries. Preliminary assessment of damage caused by cyclone Evan in Fiji indicates loses of about 75.29 million. By the end of this century projections suggest decreasing numbers of tropical cyclones but a possible shift towards more intense categories. In addition, geographic shifts in distribution of tropical cyclone occurrences caused by warming of the atmospheric and oceanic environment are possible. This should be taken in consideration by authorities of the Pacific Island Countries when developing adaptation strategies to increasing tropical cyclone risk due to climate change.

Contribution of Tropical Cyclones to the Interannual Variability of Baiu Precipitation

NASA Astrophysics Data System (ADS)

Yamaura, T.; Tomita, T.

2011-12-01

This work examines the contribution of tropical cyclones to the interannual variability of Baiu precipitation with the large-scale interannual variations in the tropics, that is, the El Niño/Southern Oscillation (ENSO) and the Tropospheric Biennial Oscillation (TBO) in the Asian monsoon. The data used are the Global Precipitation Climatology Project, the Japanese 25-year Reanalysis Project/Japan Meteorological Agency Climate Data Assimilation System, and the Joint Typhoon Warning Center. The diagnosed months and the time period are June and July, and 30 years from 1979 to 2008. When the negative precipitation anomalies appear in the entire Baiu front with the cold ENSO phase, the number of tropical cyclones increases around the northern part of the Philippines, and a larger-scale anomalous cyclone is formed there. Tropical cyclones contribute to strengthening the anomalous cyclone. Anomalous convective activity in the anomalous cyclone excites Rossby waves that propagate northward within the low-level jet and form an anomalous anticyclone around Japan. The anomalous anticyclone decreases the Baiu precipitation. On the other hand, the number of tropical cyclones decreases, and an anomalous anticyclone is set around the northern part of the Philippines, when the positive precipitation anomalies are observed in the Baiu front with the warm ENSO phase. The contribution of tropical cyclones is insignificant in this phase. The warm and cold TBO phases are judged from sea surface temperature (SST) anomalies in the equatorial central Pacific that is different from the region for ENSO. In the cold TBO phase with the negative SST anomalies, there appear the negative precipitation anomalies around Kyushu and the positive ones to the southeast of Japan. Concurrently, an anomalous cyclone appears, and the accumulated cyclone energy estimated from the tropical cyclones increases to the southeast of Japan. Tropical cyclones contribute to forming the anomalous cyclone, which shifts the axis of monsoon southwesterlies southward. Thus, the negative precipitation anomalies and the positive ones appear in Kyushu and to the southeast of Japan. In the opposite TBO phase, an anomalous anticyclone is set to the southeast of Japan and suppresses tropical cyclones there. The contribution of tropical cyclones is small in this case. As such, local tropical cyclones contribute to the interannual variation of the Baiu precipitation with larger atmospheric circulations in the western North Pacific.

An updated climatology of explosive cyclones using alternative measures of cyclone intensity

NASA Astrophysics Data System (ADS)

Hanley, J.; Caballero, R.

2009-04-01

Using a novel cyclone tracking and identification method, we compute a climatology of explosively intensifying cyclones or ‘bombs' using the ERA-40 and ERA-Interim datasets. Traditionally, ‘bombs' have been identified using a central pressure deepening rate criterion (Sanders and Gyakum, 1980). We investigate alternative methods of capturing such extreme cyclones. These methods include using the maximum wind contained within the cyclone, and using a potential vorticity column measure within such systems, as a measure of intensity. Using the different measures of cyclone intensity, we construct and intercompare maps of peak cyclone intensity. We also compute peak intensity probability distributions, and assess the evidence for the bi-modal distribution found by Roebber (1984). Finally, we address the question of the relationship between storm intensification rate and storm destructiveness: are ‘bombs' the most destructive storms?

Effect of Nock-Ten Tropical Cyclone on Atmospheric Condition and Distribution of Rainfall in Gorontalo, Ternate, and Sorong Regions

NASA Astrophysics Data System (ADS)

Lumbangaol, A.; Serhalawan, Y. R.; Endarwin

2017-12-01

Nock-Ten Tropical Cyclone is an atmospheric phenomenon that has claimed many lives in the Philippines. This super-typhoon cyclone grows in the Western Pacific Ocean, North of Papua. With the area directly contiguous to the trajectory of Nock-Ten Tropical Cyclone growth, it is necessary to study about the growth activity of this tropical cyclones in Indonesia, especially in 3 different areas, namely Gorontalo, Ternate, and Sorong. This study was able to determine the impact of Nock-Ten Tropical Cyclone on atmospheric dynamics and rainfall growth distribution based on the stages of tropical cyclone development. The data used in this study include Himawari-8 IR channel satellite data to see the development stage and movement track of Tropical Cyclone Nock-Ten, rainfall data from TRMM 3B42RT satellite product to know the rain distribution in Gorontalo, Ternate, and Sorong, and reanalysis data from ECMWF such as wind direction and speed, vertical velocity, and relative vorticity to determine atmospheric conditions at the time of development of the Nock-Ten Tropical Cyclone. The results of data analysis processed using GrADS application showed the development stage of Nock-Ten Tropical Cyclone has effect of changes in atmospheric dynamics condition and wind direction pattern. In addition, tropical cyclones also contribute to very light to moderate scale intensity during the cycle period of tropical cyclone development in all three regions.

The effect of alumina in slag on manganese and silicon distributions in silicomanganese smelting

NASA Astrophysics Data System (ADS)

Swinbourne, D. R.; Rankin, W. J.; Eric, R. H.

1995-02-01

The distribution ratios of manganese and silicon between silicomanganese alloy and slag, in equilibrium with carbon, were investigated at 1500 °C. The alumina content of the slag was varied from about 9 to 32 pct. Both distribution ratios decreased as A12O3 increased to about 20 pct and, thereafter, remained constant. The value of the “apparent equilibrium constant” displayed a maximum at about 24 pct A12O3, mainly because of the variation in the values of the activity coefficients of SiO2 and MnO. It was concluded that the slag and silicomanganese alloy in a submerged arc furnace are at, or at least close to, equilibrium.

Characteristics of waste automotive glasses as silica resource in ferrosilicon synthesis.

PubMed

Farzana, Rifat; Rajarao, Ravindra; Sahajwalla, Veena

2016-02-01

This fundamental research on end-of-life automotive glasses, which are difficult to recycle, is aimed at understanding the chemical and physical characteristics of waste glasses as a resource of silica to produce ferrosilicon. Laboratory experiments at 1550°C were carried out using different automotive glasses and the results compared with those obtained with pure silica. In situ images of slag-metal separation showed similar behaviour for waste glasses and silica-bearing pellets. Though X-ray diffraction (XRD) showed different slag compositions for glass and silica-bearing pellets, formation of ferrosilicon was confirmed. Synthesized ferrosilicon alloy from waste glasses and silica were compared by Raman, X-ray photoelectron spectroscopy and scanning electron microscopy (SEM) analysis. Silicon concentration in the synthesized alloys showed almost 92% silicon recovery from the silica-bearing pellet and 74-92% silicon recoveries from various waste glass pellets. The polyvinyl butyral (PVB) plastic layer in the windshield glass decomposed at low temperature and did not show any detrimental effect on ferrosilicon synthesis. This innovative approach of using waste automotive glasses as a silica source for ferrosilicon production has the potential to create sustainable pathways, which will reduce specialty glass waste in landfill. © The Author(s) 2015.

Extraction of lead from waste CRT funnel glass by generating lead sulfide - An approach for electronic waste management.

PubMed

Hu, Biao; Hui, Wenlong

2017-09-01

Waste cathode ray tube (CRT) funnel glass is the key and difficult points in waste electrical and electronic equipment (WEEE) disposal. In this paper, a novel and effective process for the detoxification and reutilization of waste CRT funnel glass was developed by generating lead sulfide precipitate via a high-temperature melting process. The central function in this process was the generation of lead sulfide, which gathered at the bottom of the crucible and was then separated from the slag. Sodium carbonate was used as a flux and reaction agent, and sodium sulfide was used as a precipitating agent. The experimental results revealed that the lead sulfide recovery rate initially increased with an increase in the amount of added sodium carbonate, the amount of sodium sulfide, the temperature, and the holding time and then reached an equilibrium value. The maximum lead sulfide recovery rate was approximately 93%, at the optimum sodium carbonate level, sodium sulfide level, temperature, and holding time of 25%, 8%, 1200°C, and 2h, respectively. The glass slag can be made into sodium and potassium silicate by hydrolysis in an environmental and economical process. Copyright © 2017 Elsevier Ltd. All rights reserved.

Predictability of tropical cyclone events on intraseasonal timescales with the ECMWF monthly forecast model

NASA Astrophysics Data System (ADS)

Elsberry, Russell L.; Jordan, Mary S.; Vitart, Frederic

2010-05-01

The objective of this study is to provide evidence of predictability on intraseasonal time scales (10-30 days) for western North Pacific tropical cyclone formation and subsequent tracks using the 51-member ECMWF 32-day forecasts made once a week from 5 June through 25 December 2008. Ensemble storms are defined by grouping ensemble member vortices whose positions are within a specified separation distance that is equal to 180 n mi at the initial forecast time t and increases linearly to 420 n mi at Day 14 and then is constant. The 12-h track segments are calculated with a Weighted-Mean Vector Motion technique in which the weighting factor is inversely proportional to the distance from the endpoint of the previous 12-h motion vector. Seventy-six percent of the ensemble storms had five or fewer member vortices. On average, the ensemble storms begin 2.5 days before the first entry of the Joint Typhoon Warning Center (JTWC) best-track file, tend to translate too slowly in the deep tropics, and persist for longer periods over land. A strict objective matching technique with the JTWC storms is combined with a second subjective procedure that is then applied to identify nearby ensemble storms that would indicate a greater likelihood of a tropical cyclone developing in that region with that track orientation. The ensemble storms identified in the ECMWF 32-day forecasts provided guidance on intraseasonal timescales of the formations and tracks of the three strongest typhoons and two other typhoons, but not for two early season typhoons and the late season Dolphin. Four strong tropical storms were predicted consistently over Week-1 through Week-4, as was one weak tropical storm. Two other weak tropical storms, three tropical cyclones that developed from precursor baroclinic systems, and three other tropical depressions were not predicted on intraseasonal timescales. At least for the strongest tropical cyclones during the peak season, the ECMWF 32-day ensemble provides guidance of formation and tracks on 10-30 day timescales.

A cyclogenesis index for tropical Atlantic off the African coasts

NASA Astrophysics Data System (ADS)

Sall, Saïdou Moustapha; Sauvageot, Henri; Gaye, Amadou Thierno; Viltard, Alain; de Felice, Pierre

2006-02-01

The westward moving Soudano-Sahelian mesoscale convective systems (MCS) frequently reach and cross the Atlantic Coast. At the end of their continental route, most MCS weaken and vanish over the ocean, near the coast, while others strengthen. The latter play an important part in the genesis of some Atlantic tropical cyclones. In the present paper, following the work of Gray (1977, 1979) [Gray, W.M., 1977. Tropical cyclone genesis in the western North Pacific. J. Meteorol. Soc. Jpn. 55, 465-482; Gray, W.M., 1979. Hurricanes: their formation, structure and likely role in the tropical circulation. Meteorology over the Tropical Oceans, D.B. Shaw, (Ed.), Roy. Meteorol. Soc., 155-218] and Gray et al. (1994, 1999) [Gray, W.M., Landsea, C.W., Mielke Jr., P.W., Berry, K.J., 1994. Predicting Atlantic seasonal tropical cyclone activity by 1 June. Weather Forecast. 9, 103-115; Gray, W.M., Landsea, C.W., Mielke Jr., P.W., Berry, K.J., 1999. Forecast of Atlantic seasonal hurricane activity for 1999. Dept. of Atmos. Sci. Report, Colo. State Univ., Ft. Collins, CO, released on 4 June, 1999], an index liable to be associated with the coast-crossing MCS cyclonic evolution is built. The data used in this work are observations by the Dakar-Yoff radar, reanalyses of NCEP/NCAR (National Centers for Environmental Prediction/National Center for Atmospheric Research), outgoing long wave radiation at the top of the atmosphere, and the resources of the National Hurricane Center data base. Several terms describing the variation of individual meteorological parameters are first analysed and then combined into an index of cyclogenesis or ICY. Combination of vertical vorticity at 925 hPa and potential vorticity at 700 hPa is notably found to be a good factor to discriminate between strengthening and weakening MCS over the near Atlantic. A good correlation between the ICY maximum and the beginning of the MCS cyclogenesis is observed. This index enables discrimination of the simultaneous presence of two separate cyclonic perturbations over the Atlantic. These results show that the sole variable ICY is useful to detect a cyclogenesis process in progress in a Sahelian MCS.

Clusters of cyclones encircling Jupiter’s poles

NASA Astrophysics Data System (ADS)

Adriani, A.; Mura, A.; Orton, G.; Hansen, C.; Altieri, F.; Moriconi, M. L.; Rogers, J.; Eichstädt, G.; Momary, T.; Ingersoll, A. P.; Filacchione, G.; Sindoni, G.; Tabataba-Vakili, F.; Dinelli, B. M.; Fabiano, F.; Bolton, S. J.; Connerney, J. E. P.; Atreya, S. K.; Lunine, J. I.; Tosi, F.; Migliorini, A.; Grassi, D.; Piccioni, G.; Noschese, R.; Cicchetti, A.; Plainaki, C.; Olivieri, A.; O’Neill, M. E.; Turrini, D.; Stefani, S.; Sordini, R.; Amoroso, M.

2018-03-01

The familiar axisymmetric zones and belts that characterize Jupiter’s weather system at lower latitudes give way to pervasive cyclonic activity at higher latitudes. Two-dimensional turbulence in combination with the Coriolis β-effect (that is, the large meridionally varying Coriolis force on the giant planets of the Solar System) produces alternating zonal flows. The zonal flows weaken with rising latitude so that a transition between equatorial jets and polar turbulence on Jupiter can occur. Simulations with shallow-water models of giant planets support this transition by producing both alternating flows near the equator and circumpolar cyclones near the poles. Jovian polar regions are not visible from Earth owing to Jupiter’s low axial tilt, and were poorly characterized by previous missions because the trajectories of these missions did not venture far from Jupiter’s equatorial plane. Here we report that visible and infrared images obtained from above each pole by the Juno spacecraft during its first five orbits reveal persistent polygonal patterns of large cyclones. In the north, eight circumpolar cyclones are observed about a single polar cyclone; in the south, one polar cyclone is encircled by five circumpolar cyclones. Cyclonic circulation is established via time-lapse imagery obtained over intervals ranging from 20 minutes to 4 hours. Although migration of cyclones towards the pole might be expected as a consequence of the Coriolis β-effect, by which cyclonic vortices naturally drift towards the rotational pole, the configuration of the cyclones is without precedent on other planets (including Saturn’s polar hexagonal features). The manner in which the cyclones persist without merging and the process by which they evolve to their current configuration are unknown.

Contrasting effects of tropical cyclones on the annual survival of a pelagic seabird in the Indian Ocean.

PubMed

Nicoll, Malcolm A C; Nevoux, Marie; Jones, Carl G; Ratcliffe, Norman; Ruhomaun, Kevin; Tatayah, Vikash; Norris, Ken

2017-02-01

Tropical cyclones are renowned for their destructive nature and are an important feature of marine and coastal tropical ecosystems. Over the last 40 years, their intensity, frequency and tracks have changed, partly in response to ocean warming, and future predictions indicate that these trends are likely to continue with potential consequences for human populations and coastal ecosystems. However, our understanding of how tropical cyclones currently affect marine biodiversity, and pelagic species in particular, is limited. For seabirds, the impacts of cyclones are known to be detrimental at breeding colonies, but impacts on the annual survival of pelagic adults and juveniles remain largely unexplored and no study has simultaneously explored the direct impacts of cyclones on different life-history stages across the annual life cycle. We used a 20-year data set on tropical cyclones in the Indian Ocean, tracking data from 122 Round Island petrels and long-term capture-mark-recapture data to explore the impacts of tropical cyclones on the survival of adult and juvenile (first year) petrels during both the breeding and migration periods. The tracking data showed that juvenile and adult Round Island petrels utilize the three cyclone regions of the Indian Ocean and were potentially exposed to cyclones for a substantial part of their annual cycle. However, only juvenile petrel survival was affected by cyclone activity; negatively by a strong cyclone in the vicinity of the breeding colony and positively by increasing cyclone activity in the Northern Indian Ocean where they spend the majority of their first year at sea. These contrasting effects raise the intriguing prospect that the projected changes in cyclones under current climate change scenarios may have positive as well as the more commonly perceived negative impacts on marine biodiversity. © 2016 John Wiley & Sons Ltd.

Mineralogy and environmental geochemistry of historical iron slag, Hopewell Furnace National Historic Site, Pennsylvania, USA

USGS Publications Warehouse

Piatak, N.M.; Seal, R.R.

2012-01-01

The Hopewell Furnace National Historic Site in southeastern Pennsylvania, which features an Fe smelter that was operational in the 18th and 19th centuries, is dominated by three slag piles. Pile 1 slag, from the Hopewell Furnace, and pile 2 slag, likely from the nearby Cornwall Furnace, were both produced in cold-blast charcoal-fired smelters. In contrast, pile 3 slag was produced in an anthracite furnace. Ore samples from the nearby Jones and Hopewell mines that fed the smelter are mainly magnetite-rich with some sulfides (pyrite, chalcopyrite, sphalerite) and accessory silicates (quartz, garnet, feldspar, and clay minerals). Slag piles 1 and 2 are similar mineralogically containing predominantly skeletal and dendritic aluminian diopside and augite, skeletal forsteritic olivine, glass, rounded blebs of metallic Fe, and exotic quartz. Olivine is a major phase in all samples from pile 2, whereas it occurs in only a few samples from pile 1. Samples of the <2mm-size fraction of surface composite slag material or crushed slag from at depth in piles 1 and 2 are mineralogically similar to the large surface slag fragments from those piles with the addition of phases such as feldspars, Fe oxides, and clay minerals that are either secondary weathering products or entrained from the underlying bedrock. Pile 3 slag contains mostly skeletal forsteritic olivine and Ti-bearing aluminian diopside, dendritic or fine-grained subhedral melilite, glass, euhedral spinel, metallic Fe, alabandite-oldhamite solid solution, as well as a sparse Ti carbonitride phase. The bulk chemistry of the slag is dominated by Al 2O 3 (8.5-16.2wt.%), CaO (8.2-26.2wt.%), MgO (4.2-24.7wt.%), and SiO 2 (36.4-59.8wt.%), constituting between 81% and 97% of the mass of the samples. Piles 1 and 2 are chemically similar; pile 1 slag overall contains the highest Fe 2O 3, K 2O and MnO, and the lowest MgO concentrations. Pile 3 slag is high in Al 2O 3, CaO and S, and low in Fe 2O 3, K 2O and SiO 2 compared to the other piles. In general, piles 1 and 2 are chemically similar to each other, whereas pile 3 is distinct - a conclusion that reflects their mineralogy. The similarities and differences among piles in terms of mineralogy and major element chemistry result from the different smelting conditions under which the slag formed and include the fuel source, the composition of the ore and flux, the type of blast (cold versus hot), which affects the furnace temperature, and other beneficiation methods.The three distinct slag piles at Hopewell are enriched in numerous trace elements, such as As (up to 12. mg/kg), Cd (up to 0.4. mg/kg), Co (up to 31.8. mg/kg), Cu (up to 647. mg/kg), Mn (up to 0.69. wt.%), Pb (up to 172. mg/kg) and Zn (up to 393. mg/kg), together with Fe (13.9. wt.%), when compared to the average for the continental crust, with the <2. mm-size fraction commonly containing the highest concentrations. Enrichments in various elements (e.g., Cd, Co, Cu, Pb, Zn) were also found in the ore samples. Despite these enrichments, comparison of bulk chemistry trace-element concentrations to the environmental guidelines suggests most elements are likely not problematic with the exception of As, Co, Fe and Mn. Leachate tests that simulate weathering indicate Fe (up to 973??g/L) and Mn (up to 133??g/L) are readily released in potentially harmful concentrations compared to secondary drinking water and some aquatic ecosystem toxicity criteria. Aluminum and Cu, although not high in the solid compared to environmental guidelines, also exceed relevant criteria in leachate extracts with maximum concentrations of 2700??g/L and 17.7??g/L, respectively. In contrast, As and Co, which are significant in the solids, are not leached in concentrations that exceed guidelines (i.e., 3??g/L or less for both elements). The weathering rates of the Fe metal and Fe oxides, which host Cu and some Fe, are likely higher than the silicate glass, which hosts the majority of Al, Mn and so

Development of advanced technologies for biomass pyrolysis

NASA Astrophysics Data System (ADS)

Xu, Ran

The utilization of biomass resources as a renewable energy resource is of great importance in responding to concerns over the protection of the environment and the security of energy supply. This PhD research focuses on the investigation of the conversion of negative value biomass residues into value-added fuels through flash pyrolysis. Pyrolysis Process Study. A pilot plant bubbling fluidized bed pyrolyzer has been set up and extensively used to thermally crack various low or negative value agricultural, food and biofuel processing residues to investigate the yields and quality of the liquid [bio-oil] and solid (bio-char] products. Another novel aspect of this study is the establishment of an energy balance from which the thermal self-sustainability of the pyrolysis process can be assessed. Residues such as grape skins and mixture of grape skins and seeds, dried distiller's grains from bio-ethanol plants, sugarcane field residues (internal bagasse, external and whole plant) have been tested. The pyrolysis of each residue has been carried out at temperatures ranging from 300 to 600°C and at different vapor residence times, to determine its pyrolysis behavior including yields and the overall energy balance. The thermal sustainability of the pyrolysis process has been estimated by considering the energy contribution of the product gases and liquid bio-oll in relation to the pyrolysis heat requirements. The optimum pyrolysis conditions have been identified in terms of maximizing the liquid blo-oil yield, energy density and content of the product blo-oil, after ensuring a self-sustainable process by utilizing the product gases and part of char or bio-oil as heat sources. Adownflow pyrolyzer has also been set up. Preliminary tests have been conducted using much shorter residence times. Bio-oil Recovery. Bio-oil recovery from the pyrolysis unit includes condensation followed by demisting. A blo-oil cyclonic condensing system is designed A nearly tangential entry forces the entering vapors and gases to spin, providing good heat transfer and driving the condensed droplets to the wall through cyclonic action. This condenser design has been successfully demonstrated for the application on the pilot fluidized bed pyrolysis unit. After condensation, a stable aerosol is also typically formed which is difficult to be efficiently captured with conventional technologies. A pilot scale helicoidal rotary demister, a novel technology for removing persistent fine bio-oil droplets from gases using dynamic centrifugal forces, has been developed. The demister uses a helicoidal element, which consists of a metal sheet wound as a spiral, designed to rotate at high speeds within a cyclone body. Larger droplets are separated as they enter the cyclone housing, while the smaller droplets are carried by the gas into the helicoidal path of the rotating element, where they are centrifuged towards the outer collecting walls and, as a result of a specially designed baffle, may flow counter-currently to the gas and are drained out from the bottom of the rotating element. The mist-free gas leaves through a channel located at the center of the spiral. This unique demister design has demonstrated a high separation efficiency when tested offline with artificial submicron mist and tested online for demisting bio-oil aerosol on the pyrolysis unit. Bio-oil Upgrading: Very often, phase separation of bio-oil occurs naturally upon condensation of the bio-oil vapors, typically through the use of cyclonic condensers. The bio-oil is separated into an organic phase and an aqueous phase. Research has been conducted on the possibility to enhance the fuel properties and energy performance of the organic phase by reducing its water content, enhancing its heating value and improving its stability. Through the use of drying agents, a remarkable reduction of water content and an increase of heating value can be achieved. Moreover, the volumetric energy density can be greatly enhanced. Besides, the energy yield of the process has also been investigated. (Abstract shortened by UMI.)