Percolation flux and Transport velocity in the unsaturated zone, Yucca Mountain, Nevada
Yang, I.C.
2002-01-01
The percolation flux for borehole USW UZ-14 was calculated from 14C residence times of pore water and water content of cores measured in the laboratory. Transport velocity is calculated from the depth interval between two points divided by the difference in 14C residence times. Two methods were used to calculate the flux and velocity. The first method uses the 14C data and cumulative water content data directly in the incremental intervals in the Paintbrush nonwelded unit and the Topopah Spring welded unit. The second method uses the regression relation for 14C data and cumulative water content data for the entire Paintbrush nonwelded unit and the Topopah Spring Tuff/Topopah Spring welded unit. Using the first method, for the Paintbrush nonwelded unit in boreholeUSW UZ-14 percolation flux ranges from 2.3 to 41.0 mm/a. Transport velocity ranges from 1.2 to 40.6 cm/a. For the Topopah Spring welded unit percolation flux ranges from 0.9 to 5.8 mm/a in the 8 incremental intervals calculated. Transport velocity ranges from 1.4 to 7.3 cm/a in the 8 incremental intervals. Using the second method, average percolation flux in the Paintbrush nonwelded unit for 6 boreholes ranges from 0.9 to 4.0 mm/a at the 95% confidence level. Average transport velocity ranges from 0.6 to 2.6 cm/a. For the Topopah Spring welded unit and Topopah Spring Tuff, average percolation flux in 5 boreholes ranges from 1.3 to 3.2 mm/a. Average transport velocity ranges from 1.6 to 4.0 cm/a. Both the average percolation flux and average transport velocity in the PTn are smaller than in the TS/TSw. However, the average minimum and average maximum values for the percolation flux in the TS/TSw are within the PTn average range. Therefore, differences in the percolation flux in the two units are not significant. On the other hand, average, average minimum, and average maximum transport velocities in the TS/TSw unit are all larger than the PTn values, implying a larger transport velocity for the TS/TSw although there is a small overlap.
Manned maneuvering unit latching mechanism
NASA Technical Reports Server (NTRS)
Allton, C. S.
1980-01-01
The astronaut/Manned Maneuvering Unit interface, which presented a challenging set of requirements for a latching mechanism, is described. A spring loaded cam segment with variable ratio pulley release actuator was developed to meet the requirements. To preclude jamming of the mechanism, special precautions were taken such as spring loaded bearing points and careful selection of materials to resist cold welding. The mechanism successfully passed a number of tests which partially simulated orbital conditions.
Moderate-temperature zeolitic alteration in a cooling pyroclastic deposit
Levy, S.S.; O'Neil, J.R.
1989-01-01
The locally zeolitized Topopah Spring Member of the Paintbrush Tuff (13 Myr.), Yucca Mountain, Nevada, U.S.A., is part of a thick sequence of zeolitized pyroclastic units. Most of the zeolitized units are nonwelded tuffs that were altered during low-temperature diagenesis, but the distribution and textural setting of zeolite (heulandite-clinoptilolite) and smectite in the densely welded Topopah Spring tuff suggest that these hydrous minerals formed while the tuff was still cooling after pyroclastic emplacement and welding. The hydrous minerals are concentrated within a transition zone between devitrified tuff in the central part of the unit and underlying vitrophyre. Movement of liquid and convected heat along fractures from the devitrified tuff to the ritrophyre caused local devitrification and hydrous mineral crystallization. Oxygen isotope geothermometry of cogenetic quartz confirms the nondiagenetic moderate temperature origin of the hydrous minerals at temperatures of ??? 40-100??C, assuming a meteoric water source. The Topopah Spring tuff is under consideration for emplacement of a high-level nuclear waste repository. The natural rock alteration of the cooling pyroclastic deposit may be a good natural analog for repository-induced hydrothermal alteration. As a result of repository thermal loading, temperatures in the Topopah Spring vitrophyre may rise sufficiently to duplicate the inferred temperatures of natural zeolitic alteration. Heated water moving downward from the repository into the vitrophyre may contribute to new zeolitic alteration. ?? 1989.
Spot-Welding Gun With Adjustable Pneumatic Spring
NASA Technical Reports Server (NTRS)
Burley, Richard K.
1990-01-01
Proposed spot-welding gun equipped with pneumatic spring, which could be bellows or piston and cylinder, exerts force independent of position along stroke. Applies accurate controlled force to joint welded, without precise positioning at critical position within stroke.
Spengler, Richard W.; Muller, D.C.; Livermore, R.B.
1979-01-01
A subsurface geologic study in connection with the Nevada Nuclear Waste Storage Investigations has furnished detailed stratigraphic and structural information about tuffs underlying northeastern Yucca Mountain on the Nevada Test Site. Drill hole UE25a-1 penetrated thick sequences of nonwelded to densely welded ash-flow and bedded tuffs of Tertiary age. Stratigraphic units that were identified from the drill-hole data include the Tiva Canyon and Topopah Spring Members of the Paintbrush Tuff, tuffaceous beds of Calico Hills, and the Prow Pass and Bullfrog Members of the Crater Flat Tuff. Structural analysis of the core indicated densely welded zones to be highly fractured. Many fractures show near-vertical inclinations and are commonly coated with secondary silica, manganese and iron oxides, and calcite. Five fault zones were recognized, most of which occurred in the Topopah Spring Member. Shear fractures commonly show oblique-slip movement and some suggest a sizable component of lateral compression. Graphic logs are included that show the correlation of lithology, structural properties, and geophysical logs. Many rock units have characteristic log responses but highly fractured zones, occurring principally in the Tiva Canyon and Topopah Spring Members, restricted log coverage to the lower half of the drill hole.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Connolly, J.R.; Mansker, W.L.; Hicks, R.
1983-04-01
G-Tunnel at Nevada Test Site (NTS) is the site of thermal and thermomechanical experiments examining the feasibility of emplacing heat-producing nuclear wastes in silicic tuffs. This report describes the general stratigraphy, mineralogy, and bulk chemistry of welded portions of the Grouse Canyon Member of the Belted Range Tuff, the unit in which most of these experiments will be performed. The geologic characteristics of the Grouse Canyon Member are compared with those of the Topopah Spring Member of the Paintbrush Tuff, presently the preferred horizon for an actual waste repository at Yucca Mountain, near the southwest boundary of Nevada Test Site.more » This comparison suggests that test results obtained in welded tuff from G-Tunnel are applicable, with limitations, to evaluation of the Topopah Spring Member at Yucca Mountain.« less
The Thermal Evaluation of Air-Cooled Electronic Equipment
1952-09-01
of Unit with Case-Envelope Heat Exchanger 233 VII-7 Storking Plot for Evaluation of Case Heat Transfer of Unit with Integrated or Separate... wing . 1. Case Cooled by Free Convection and Radiation Equipment of this type which depends on the natural heat dissipative capacity of the outer...described application, a tightly-fitting spring- clip is placed around the component, such as a tube, with the two thermocouple lead wires spot-welded
Spengler, Richard W.; Peterman, Zell E.; ,
1991-01-01
Variations in concentrations of trace elements Rb, Sr, and Zr within the sequence of high-silica tuff and dacitic lava beneath Yucca Mountain reflect both primary composition and secondary alteration. Rb and K concentrations have parallel trends. Rb concentrations are significantly lower within intervals containing zeolitic nonwelded to partially welded and bedded tuffs and are higher in thick moderately to densely welded zones. Sr concentrations increase with depth from about 30 ppm in the Topopah Spring Member of the Paintbrush Tuff to almost 300 ppm in the older tuffs. Zr concentrations are about 100 ppm in the Topopah Spring Member and also increase with depth to about 150 ppm in the Lithic Ridge Tuff and upper part of the older tuffs. Conspicuous local high concentrations of Sr in the lower part of the Tram Member, in the dacite lava, and in unit c of the older tuffs in USW G-1, and in the densely welded zone of the Bullfrog Member in USW GU-3/G-3 closely correlate with high concentrations of less-mobile Zr and may reflect either primary composition or elemental redistribution resulting largely from smectitic alteration. Initial 87Sr/86Sr values from composite samples increase upward in units above the Bullfrog Member of the Crater Flat Tuff. The progressive tenfold increase in Sr with depth coupled with the similarity of initial 87Sr/86Sr values within the Bullfrog Member and older units to those of Paleozoic marine carbonates are consistent with a massive influx of Sr from water derived from a Paleozoic carbonate aquifer.
Resistance welding graphite-fiber composites
NASA Technical Reports Server (NTRS)
Lamoureux, R. T.
1980-01-01
High-strength joints are welded in seconds in carbon-reinfored thermoplastic beams. Resistance-welding electrode applies heat and pressure to joint and is spring-loaded to follow softening material to maintain contact; it also holds parts together for cooling and hardening. Both transverse and longitudinal configurations can be welded. Adhesive bonding and encapsulation are more time consuming methods and introduce additional material into joint, while ultrasonic heating can damage graphite fibers in composite.
Preliminary development of the LBL/USGS three-dimensional site-scale model of Yucca Mountain, Nevada
1995-01-01
A three-dimensional model of moisture flow within the unsaturated zone at Yucca Mountain is being developed at Lawrence Berkeley Laboratory (LBL) in cooperation with the U.S. Geological Survey (USGS). This site-scale model covers and area of about 34 km2 and is bounded by major faults to the north, east and west. The model geometry is defined (1) to represent the variations of hydrogeological units between the ground surface and the water table; (2) to be able to reproduce the effect of abrupt changes in hydrogeological parameters at the boundaries between hyrdogeological units; and (3) to include the influence of major faults. A detailed numerical grid has been developed based on the locations of boreholes, different infiltration zones, hydrogeological units and their outcrops, major faults, and water level data. Contour maps and isopatch maps are presented defining different types of infiltration zones, and the spatial distribution of Tiva Canyon, Paintbrush, and Topopah Spring hydrogeological units. The grid geometry consists of seventeen non-uniform layers which represent the lithological variations within the four main welded and non-welded hydrogeological units. Matrix flow is approximated using the van Genuchten model, and the equivalent continuum approximation is used to account for fracture flow in the welded units. The fault zones are explicitly modeled as porous medium using various assumptions regarding their permeabilities and characteristic curves. One-, two-, and three-dimensional simulations are conducted using the TOUGH2 computer program. Steady-state simulations are performed with various uniform and non-uniform infiltration rates. The results are interpreted in terms of the effect of fault characteristics on the moisture flow distribution, and on location and formation of preferential pathways.
General Mechanical Repair. Welding. Volume 2. Teacher's Guide.
ERIC Educational Resources Information Center
East Texas State Univ., Commerce. Occupational Curriculum Lab.
Five units on welding are presented in this teacher's guide. The units are the following: introduction to oxyacetylene welding, oxyacetylene welding positions and applications, use of the cutting torch, introduction to shielded metal arc welding, and welding joints and positions. Each instructional unit generally contains eight components:…
Panyard, James; Potter, Timothy; Charron, William; Hopkins, Deborah; Reverdy, Frederic
2010-04-06
A system for ultrasonic profiling of a weld sample includes a carriage movable in opposite first and second directions. An ultrasonic sensor is coupled to the carriage to move over the sample as the carriage moves. An encoder determines the position of the carriage to determine the position of the sensor. A spring is connected at one end of the carriage. Upon the carriage being moved in the first direction toward the spring such that the carriage and the sensor are at a beginning position and the spring is compressed the spring decompresses to push the carriage back along the second direction to move the carriage and the sensor from the beginning position to an ending position. The encoder triggers the sensor to take the ultrasonic measurements of the sample when the sensor is at predetermined positions while the sensor moves over the sample between the beginning and positions.
Student Material for Competency-Based Education Curriculum for Welding.
ERIC Educational Resources Information Center
Associated Educational Consultants, Inc., Pittsburgh, PA.
This student welding competency-based education curriculum consists of six units dealing with general areas related to trade occupations and nine units covering specific aspects of working with welding equipment and performing welding operations. Topics covered in the first six units are welding opportunities, human relations, safety, basic…
Spring loaded thermocouple module
McKelvey, T.E.; Guarnieri, J.J.
1984-03-13
A thermocouple arrangement is provided for mounting in a blind hole of a specimen. The thermocouple arrangement includes a cup-like holder member, which receives an elongated thermal insulator, one end of which is seated at an end wall of the holder. A pair of thermocouple wires, threaded through passageways in the insulator, extend beyond the insulator member, terminating in free ends which are joined together in a spherical weld bead. A spring, held captive within the holder, applies a bias force to the weld bead, through the insulator member. The outside surface of the holder is threaded for engagement with the blind hole of the specimen. When the thermocouple is installed in the specimen, the spherical contact surface of the weld bead is held in contact with the end wall of the blind hole, with a predetermined bias force.
Spring loaded thermocouple module
McKelvey, Thomas E.; Guarnieri, Joseph J.
1985-01-01
A thermocouple arrangement is provided for mounting in a blind hole of a specimen. The thermocouple arrangement includes a cup-like holder member, which receives an elongated thermal insulator, one end of which is seated at an end wall of the holder. A pair of thermocouple wires, threaded through passageways in the insulator, extend beyond the insulator member, terminating in free ends which are joined together in a spherical weld bead. A spring, held captive within the holder, applies a bias force to the weld bead, through the insulator member. The outside surface of the holder is threaded for engagement with the blind hole of the specimen. When the thermocouple is installed in the specimen, the spherical contact surface of the weld bead is held in contact with the end wall of the blind hole, with a predetermined bias force.
Federal Register 2010, 2011, 2012, 2013, 2014
2012-06-22
...)] Circular Welded Carbon-Quality Steel Pipe From India, Oman, the United Arab Emirates, and Vietnam...-fair-value imports from India, Oman, the United Arab Emirates, and Vietnam of circular welded carbon... respect to circular welded carbon-quality steel pipe from Oman and the United Arab Emirates being sold in...
Federal Register 2010, 2011, 2012, 2013, 2014
2010-09-30
... Welding Wire Containers and Components Thereof and Welding Wire; Notice of Commission Determination To... within the United States after importation of certain bulk welding wire containers, components thereof, and welding wire by reason of infringement of certain claims of United States Patent Nos. 6,260,781; 6...
ERIC Educational Resources Information Center
Fortney, Clarence; Gregory, Mike
This curriculum guide provides six units of instruction on basic welding. Addressed in the individual units of instruction are the following topics: employment opportunities for welders, welding safety and first aid, welding tools and equipment, basic metals and metallurgy, basic math and measuring, and procedures for applying for a welding job.…
Introduction to Welding. Instructor Edition. Introduction to Construction Series.
ERIC Educational Resources Information Center
Oklahoma State Dept. of Vocational and Technical Education, Stillwater. Curriculum and Instructional Materials Center.
This document contains the materials necessary to teach four instructional units on welding that are designed to prepare learners for entry-level employment. The following instructional units are presented: (1) welding materials; (2) welding tools; (3) welding layout and basic skills; and (4) oxyacetylene cutting. The document begins with a copy…
Aviation Maintenance Technology. Airframe. A204. Aircraft Welding. Instructor Material.
ERIC Educational Resources Information Center
Oklahoma State Board of Vocational and Technical Education, Stillwater. Curriculum and Instructional Materials Center.
This teacher's guide is designed to aid teachers in leading students through a module on aircraft welding on airframes. The module contains four units that cover the following topics: (1) gas welding and cutting; (2) brazing and soldering; (3) shielded metal arc welding; and (4) gas tungsten arc welding. Each unit follows a standardized format…
Hydrogeology of rocks penetrated by test well JF-3, Jackass Flats, Nye County, Nevada
DOE Office of Scientific and Technical Information (OSTI.GOV)
Plume, R.W.; La Camera, R.J.
1996-12-31
The U.S. Department of Energy and U.S. Geological Survey are monitoring water levels in southern Nevada and adjacent parts of California in response to concern about the potential effects of pumping ground water to support the Yucca Mountain Site-Characterization Program. Well JF-3 was drilled in the western part of Jackass Flats for monitoring water levels, for determining the likelihood of a hydraulic connection between well JF-3 and production wells J-12 and J-13, and for measuring the hydraulic properties of the Topopah Spring Tuff. The borehole for JF-3 penetrated about 480 feet of alluvium and 818 feet of underlying volcanic rock.more » The well was finished at a depth of 1,138 feet below land surface near the base of the Topopah Spring Tuff, which is the principal volcanic-rock aquifer in the area. The Topopah Spring Tuff at well JF-3 extends from depths of 580 feet to 1,140 feet and consists of about 10 feet of partly to moderately welded ash-flow tuff; 10 feet of vitrophyre; 440 feet of devitrified, moderately to densely welded ash-flow tuff; 80 feet of densely welded ash-flow tuff; 10 feet of vitric, nonwelded to partly welded ash-flow tuff; and 10 feet of ashfall tuff. Fractures and lithophysae are most common in the devitrified tuff, especially between depths of 600 feet and 1,040 feet. Much of the water produced in well JF-3 probably comes from the sequence of these devitrified tuffs that is below the water table. The transmissivity of the aquifer is an estimated 140,000-160,000 feet squared per day and hydraulic conductivity is 330-370 feet per day. These values exceed estimates made at well J-13 by two orders of magnitude. Such large differences may be accounted for by differences in the development of fractures and lithophysae in the Topopah Spring Tuff at the two wells.« less
Friction Stir Weld System for Welding and Weld Repair
NASA Technical Reports Server (NTRS)
Ding, R. Jeffrey (Inventor); Romine, Peter L. (Inventor); Oelgoetz, Peter A. (Inventor)
2001-01-01
A friction stir weld system for welding and weld repair has a base foundation unit connected to a hydraulically controlled elevation platform and a hydraulically adjustable pin tool. The base foundation unit may be fixably connected to a horizontal surface or may be connected to a mobile support in order to provide mobility to the friction stir welding system. The elevation platform may be utilized to raise and lower the adjustable pin tool about a particular axis. Additional components which may be necessary for the friction stir welding process include back plate tooling, fixturing and/or a roller mechanism.
ERIC Educational Resources Information Center
Lehigh County Area Vocational-Technical School, Schnecksville, PA.
This curriculum guide provides materials for a 12-unit secondary course in welding. Purpose stated for the flexible entry and exit course is to help students master manipulative skills to develop successful welding techniques and to gain an understanding of the specialized tools and equipment used in the welding field. Units cover oxyacetylene…
Federal Register 2010, 2011, 2012, 2013, 2014
2012-12-11
...)] Circular Welded Carbon-Quality Steel Pipe From India, Oman, The United Arab Emirates, and Vietnam... welded carbon-quality steel pipe from India, Oman, the United Arab Emirates, and Vietnam, provided for in... from India, Oman, the United Arab Emirates, and Vietnam were subsidized and/or dumped within the...
Federal Register 2010, 2011, 2012, 2013, 2014
2011-12-16
... (Preliminary)] Circular Welded Carbon-Quality Steel Pipe From India, Oman, the United Arab Emirates, and... India, Oman, the United Arab Emirates, and Vietnam of circular welded carbon- quality steel pipe... the Governments of India, Oman, the United Arab Emirates, and Vietnam.\\2\\ \\1\\ The record is defined in...
Federal Register 2010, 2011, 2012, 2013, 2014
2012-03-16
...-811] Circular Welded Carbon-Quality Steel Pipe From India, the Sultanate of Oman, the United Arab... Oman (Oman), the United Arab Emirates (UAE), and the Socialist Republic of Vietnam (Vietnam). See Circular Welded Carbon-Quality Steel Pipe From India, the Sultanate of Oman, the United Arab Emirates, and...
NASA Astrophysics Data System (ADS)
Carey, R. J.; Houghton, B. F.; Thordarson, T.
2008-03-01
As an alternative to classical welding models of fall deposits due to the progressive accumulation of hot tephra which then weld, we describe here welded deposits on the northern 1875 caldera rim of Askja volcano that have welded due to the influence of hot, discrete spatter bombs impacting into and supplying heat to a halo of surrounding tephra. This style of welding we term 'local welding' in contrast to 'regional welding' which is described elsewhere [Carey, R.J., Houghton, B.F., Thordarson, T., 2008. Contrasting styles of welding observed in the proximal Askja 1875 eruption deposits I: Regional welding. J. Volcanol. Geotherm. Res. 171, 1-19. doi:10.1016/j.jvolgeores.2007.11.020]. Locally welded deposits are associated with the rhyolitic Plinian phase of the 1875 eruption of Askja volcano. Two distinct welding units (W1 and W2) are interbedded with Plinian fall on the northern caldera rim, and grade outwards to weakly dispersed non-welded fall. Spatter bombs are found in both welding units but vary in their characteristic sizes and internal features. In the W1 unit simple bombs with homogeneous internal characteristics up to ˜ 60 cm in diameter are found. In the W2 unit, large discrete spatter bombs with complex internal features range up to 9 m in diameter. We describe here two case studies showing the effects of a) single small spatter bombs; b) multiple small spatter bombs and c) large discrete spatter bombs varying in size. Vertical and lateral profiles through welding zones reveal that the primary controls on local welding are the availability of supplied or added heat and the loading capacity of the spatter bomb. Local welding grades are much higher than that of regional welding, as the combined effects of heat, compaction and insulation can provide suitable conditions which lead to dense welding and, proximal to the spatter bomb, rheomorphic flowage. If heating and loading exceed the critical requirement for welding, porosity loss via matrix welding and vesicle collapse occurs to a point where further strain must be accommodated as shearing and ductile flowage. The spatter bombs are found only within the weakly dispersed welding units and are the final erupted products of each fountaining phase. Their low viscosities are evident by their deformation on impact and fluidal forms, and hold some important clues to eruption dynamics in the shallow conduit and vent regions.
Introduction to Construction Welding. Instructor Edition. Introduction to Construction Series.
ERIC Educational Resources Information Center
Oklahoma State Dept. of Vocational and Technical Education, Stillwater. Curriculum and Instructional Materials Center.
This instructor's guide contains the materials required to teach a competency-based introductory course in construction welding to students who have chosen to explore careers in construction. It contains three units: welding materials, welding tools, and applied skills. Each instructional unit includes some or all of the basic components of a unit…
Rousseau, Joseph P.; Kwicklis, Edward M.; Gillies, Daniel C.; Rousseau, Joseph P.; Kwicklis, Edward M.; Gillies, Daniel C.
1999-01-01
Yucca Mountain, in southern Nevada, is being investigated by the U.S. Department of Energy as a potential site for a repository for high-level radioactive waste. This report documents the results of surface-based geologic, pneumatic, hydrologic, and geochemical studies conducted during 1992 to 1996 by the U.S. Geological Survey in the vicinity of the North Ramp of the Exploratory Studies Facility (ESF) that are pertinent to understanding multiphase fluid flow within the deep unsaturated zone. Detailed stratigraphic and structural characteristics of the study area provided the hydrogeologic framework for these investigations. Multiple lines of evidence indicate that gas flow and liquid flow within the welded tuffs of the unsaturated zone occur primarily through fractures. Fracture densities are highest in the Tiva Canyon welded (TCw) and Topopah Spring welded (TSw) hydrogeologic units. Although fracture density is much lower in the intervening nonwelded and bedded tuffs of the Paintbrush nonwelded hydrogeologic unit (PTn), pneumatic and aqueous-phase isotopic evidence indicates that substantial secondary permeability is present locally in the PTn, especially in the vicinity of faults. Borehole air-injection tests indicate that bulk air-permeability ranges from 3.5x10-14 to 5.4x10-11 square meters for the welded tuffs and from 1.2x10-13 to 3.0x10-12 square meters for the non welded and bedded tuffs of the PTn. Analyses of in-situ pneumatic-pressure data from monitored boreholes produced estimates of bulk permeability that were comparable to those determined from the air-injection tests. In many cases, both sets of estimates are two to three orders of magnitude larger than estimates based on laboratory analyses of unfractured core samples. The in-situ pneumatic-pressure records also indicate that the unsaturated-zone pneumatic system consists of four subsystems that coincide with the four major hydrogeologic units of the unsaturated zone at Yucca Mountain. In descending order, these hydrogeologic units are the Tiva Canyon welded (TCw), Paintbrush nonwelded (PTn), Topopah Spring welded (TSw ), and Calico Hills nonwelded (CHn). Deep percolation takes place as episodic pulses of inflow that propagate rapidly to depth and apparently bypass most of the rock matrix. Field-scale and core-scale water potentials throughout much of the PTn and TSw are very high, generally greater than -0.3 megapascals, and are nearly depth invariant. Thus, the imbibition capacity of the densely welded tuffs, at least near fractures, is very small because of low matrix permeabilities and low water-potential gradients across the fracture-matrix interface. The combination of high fracture permeability, high water potentials, high matrix saturations, and low matrix permeabilities results in a percolation environment that favors deep fracture flow. The episodic pulses of inflow are evidenced in the sporadic but nevertheless commonplace occurrence of water with concentrations of radioactive isotopes indicative of origins postdating the atmospheric testing of nuclear weapons. High concentrations of tritium have been detected at many horizons within the PTn and in the top of the TSw. Much lower concentrations of tritium, indicating the mixing of a bomb-pulse component with older water, have been detected in the deeper sections of the TSw and in the CHn. Evidence for fracture flow also is apparent in the widespread occurrence of perched water with chemical and isotopic signatures that indicate a fracture-flow origin for at least some of this water. In the North Ramp area, perched water has been detected at the base of the Topopah Spring Tuff or in the top of the underlying non welded to partially welded tuffs of the Calico Hills Formation in every dry-drilled borehole of sufficient depth to penetrate the Topopah Spring Tuff-Calico Hills Formation contact. The concentrations of the major ions of the perched water are similar to that of TSw pore water at borehole UZ-14, CHn pore water, and saturated-zone water at boreholes NRG-7 a and SD-9. The absolute chloride concentration of the perched water, however, is much lower than the chloride concentration of pore water from either the PTn or the TSw. The chemical and isotopic compositions of perched water indicate that this water was derived primarily from fracture flow, with little or no contribution from water in the matrix of the overlying rock. Carbon-14 ages of perched water range from 3,000 to 7,000 years. Strontium-87 isotope ratios indicate dissolution of surficial pedogenic calcite and calcite fracture fillings, which supports a fracture-flow origin for perched water. Moreover, carbon-13 and deuterium isotope values indicate rapid infiltration into fractures with little or no prior evaporation. Evidence for deep fracture flow into the Calico Hills Formation at UZ-14 is indicated by carbon-14 values that are from 65 and 95 percent modem carbon, equivalent to apparent ages of about 3,500 to 500 years. Some of these ages are younger than age estimates for perched water in the overlying Topopah Spring Tuff and are much younger than any that could be derived from a matrix-flow model. Evidence is lacking for extensive lateral flow within the PTn or for interception and diversion of this flow downward along structural pathways (faults), two key features of the original conceptual model for unsaturated flow at Yucca Mountain. Where data are available to infer lateral flow in the PTn, it is not certain that fracture flow could not have produced the same results. Pneumatic data, derived primarily from analysis of the interference effects from excavation of the North Ramp tunnel, indicate that faults within the Topopah Spring Tuff are open over substantial distances and are very permeable. Tunnel-boring-induced pneumatic disturbances have been propagated along these faults over distances that exceed 500 meters. These disturbances also have been detected in the pneumatic-pressure record of the overlying PTn in the vicinity of these faults. In spite of the apparent high permeability of faults, the existing data have neither confirmed nor refuted the hypothetical role of these faults in intercepting lateral flow from within or from above the PTn and diverting this flow downward into the deeper subsurface. On the basis of measured temperature gradients within the TSw, deep percolation appears to be greatest beneath active channels of major drainages, diminishing toward the margins and hillslopes bordering these channels. Numerical simulations indicate that this downward percolation is accompanied by lateral spreading as the percolation front moves downward through the PTn and across the contact between the PTn and underlying TSw. Temperature data from a well-documented site in Pagany Wash indicate the presence of a significant heat-flow deficit between the PTn and underlying TSw that most likely is due to nonconductive heat-flow processes with substantial capacity to extract heat. Percolation fluxes on the order of 10 to 20 millimeters per year beneath the Pagany Wash channel and on the order of 5 millimeters per year or less beneath the hillslopes bordering this drainage accounted for the apparent heat-flow deficit. Analyses of borehole temperature gradients in Drill Hole Wash indicate similar percolation fluxes and flux distributions within that drainage. An analysis of residence times estimated from uncorrected carbon-14 activities of perched-water samples and estimates for the volume of the structurally controlled reservoir, however, showed that the perched-water reservoir intersected by borehole UZ-14 under Drill Hole Wash could be sustained by percolation fluxes through the TSw of as little as 0.001 to 0.29 millimeter per year. The significance and implications of these findings with respect to waste isolation are discussed in the appendix of this report.
Bock, Jens J; Bailly, Jacqueline; Fuhrmann, Robert A
2009-06-01
The aim of this study was to compare the fracture load of different joints made by conventional brazing, tungston inert gas (TIG) and laser welding. Six standardized joining configurations of spring hard quality orthodontic wire were investigated: end-to-end, round, cross, 3 mm length, 9 mm length and 6.5 mm to orthodontic band. The joints were made by five different methods: brazing with universal silver solder, two TIG and two laser welding devices. The fracture loads were measured with a universal testing machine (Zwick 005). Data were analysed with the Mann-Whitney-Wilcoxon and Kruskal-Wallis tests. The significance level was set at P<0.05). In all cases brazed joints were ruptured at a low level of fracture load (186-407 N). Significant differences between brazing and TIG or laser welding (P<0.05) were found. The highest mean fracture loads were observed for laser welding (826 N). No differences between the various TIG or laser welding devices were demonstrated, although it was not possible to join an orthodontic wire to an orthodontic band using TIG welding. For orthodontic purposes laser and TIG welding are solder free alternatives. TIG welding and laser welding showed similar results. The laser technique is an expensive, but sophisticated and simple method.
ERIC Educational Resources Information Center
New York State Education Dept., Albany. Bureau of Secondary Curriculum Development.
The syllabus outlines material for a course two academic years in length (minimum two and one-half hours daily experience) leading to entry-level occupational ability in several welding trade areas. Fourteen units covering are welding, gas welding, oxyacetylene welding, cutting, nonfusion processes, inert gas shielded-arc welding, welding cast…
NASA Astrophysics Data System (ADS)
Miller, M. K.; Powers, K. A.; Nanstad, R. K.; Efsing, P.
2013-06-01
The Ringhals Units 3 and 4 reactors in Sweden are pressurized water reactors (PWRs) designed and supplied by Westinghouse Electric Company, with commercial operation in 1981 and 1983, respectively. The reactor pressure vessels (RPVs) for both reactors were fabricated with ring forgings of SA 508 class 2 steel. Surveillance blocks for both units were fabricated using the same weld wire heat, welding procedures, and base metals used for the RPVs. The primary interest in these weld metals is because they have very high nickel contents, with 1.58 and 1.66 wt.% for Unit 3 and Unit 4, respectively. The nickel content in Unit 4 is the highest reported nickel content for any Westinghouse PWR. Although both welds contain less than 0.10 wt.% copper, the weld metals have exhibited high irradiation-induced Charpy 41-J transition temperature shifts in surveillance testing. The Charpy impact 41-J shifts and corresponding fluences are 192 °C at 5.0 × 1023 n/m2 (>1 MeV) for Unit 3 and 162 °C at 6.0 × 1023 n/m2 (>1 MeV) for Unit 4. These relatively low-copper, high-nickel, radiation-sensitive welds relate to the issue of so-called late-blooming nickel-manganese-silicon phases. Atom probe tomography measurements have revealed ˜2 nm-diameter irradiation-induced precipitates containing manganese, nickel, and silicon, with phosphorus evident in some of the precipitates. However, only a relatively few number of copper atoms are contained within the precipitates. The larger increase in the transition temperature shift in the higher copper weld metal from the Ringhals R3 Unit is associated with copper-enriched regions within the manganese-nickel-silicon-enriched precipitates rather than changes in their size or number density.
Spot-Welding Gun Is Easy To Use
NASA Technical Reports Server (NTRS)
Morgan, Gene E.; Nguyen, Francis H.
1991-01-01
Electrical-resistance spot-welding gun designed to produce more welds per unit time by decreasing technician's effort and fatigue. Vacuum cups on frame secure welding gun to workpiece while compressed air drives welding tip against workpiece to make spot resistance weld. When weld completed, vacuum in frame cups released so frame and gun moved to position of next spot weld.
NASA Astrophysics Data System (ADS)
Correa, Nekane; Vadillo, Ernesto G.; Santamaria, Javier; Blanco-Lorenzo, Julio
2018-01-01
This study investigates the influence on the wheel-rail contact forces of the running speed and the shape and position of weld defects along the track. For this purpose, a vertical dynamic model in the space domain is used. The model is obtained from the transformation between the domains of frequency and space using a Rational Fraction Polynomials (RFP) method, which is modified with multiobjective genetic algorithms in order to improve the fitting of track receptance and to assist integration during simulations. This produces a precise model with short calculation times, which is essential to this study. The wheel-rail contact is modelled using a non-linear Hertz spring. The contact forces are studied for several types of characteristic welds. The way in which forces vary as a function of weld position and running speed is studied for each type of weld. This paper studies some of the factors that affect the maximum forces when the vehicle moves over a rail weld, such as weld geometry, parametric excitation and contact stiffness. It is found that the maximum force in the wheel-rail contact when the vehicle moves over a weld is not always proportional to the running speed. The paper explains why it is not proportional in specific welds.
Vocational Preparation Curriculum: Welding.
ERIC Educational Resources Information Center
Usoro, Hogan
Designed to be a workable guide for instructors serving the occupational needs of various categories of disadvantaged and handicapped students, this welding curriculum contains fourteen units of self-paced and self-contained instructional materials. The instructional units cover the following topics: job opportunities in welding, safety rules in…
Federal Register 2010, 2011, 2012, 2013, 2014
2012-04-16
... with multiple bowls that are joined through a welding operation to form one unit are covered by the... bowls that are joined through a welding operation to form one unit are covered by the scope of the... sinks with multiple drawn bowls that are joined through a welding operation to form one unit are covered...
Flexible drive allows blind machining and welding in hard-to-reach areas
NASA Technical Reports Server (NTRS)
Harvey, D. E.; Rohrberg, R. G.
1966-01-01
Flexible power and control unit performs welding and machining operations in confined areas. A machine/weld head is connected to the unit by a flexible transmission shaft, and a locking- indexing collar is incorporated onto the head to allow it to be placed and held in position.
Bock, Jens Johannes; Fraenzel, Wolfgang; Bailly, Jacqueline; Gernhardt, Christian Ralf; Fuhrmann, Robert Andreas Werner
2008-08-01
The aim of this study was to compare the mechanical strength and microhardness of joints made by conventional brazing and tungsten inert gas (TIG) and laser welding. A standardized end-to-end joint configuration of the orthodontic wire material in spring hard quality was used. The joints were made using five different methods: brazing (soldering > 450 degrees C) with universal silver solder, two TIG, and two laser welders. Laser parameters and welding conditions were used according to the manufacturers' guidance. The tensile strengths were measured with a universal testing machine (Zwick 005). The microhardness measurements were carried out with a hardness tester (Zwick 3202). Data were analysed using one-way analysis of variance and Bonferroni's post hoc correction (P < 0.05). In all cases, brazing joints ruptured at low levels of tensile strength (198 +/- 146 MPa). Significant differences (P < 0.001) between brazing and TIG or laser welding were found. The highest means were observed for TIG welding (699-754 MPa). Laser welding showed a significantly lower mean tensile strength (369-520 MPa) compared with TIG welding. Significant differences (P < 0.001) were found between the original orthodontic wire and the mean microhardness at the centre of the welded area. The mean microhardness differed significantly between brazing (1.99 GPa), TIG (2.22-2.39 GPa) and laser welding (2.21-2.68 GPa). For orthodontic purposes, laser and TIG welding are solder-free alternatives to joining metal. TIG welding with a lower investment cost is comparable with laser welding. However, while expensive, the laser technique is a sophisticated and simple method.
Phillips, Jeffrey D.; Burton, Bethany L.; Curry-Elrod, Erika; Drellack, Sigmund
2014-01-01
Question 2—Does basin and range normal faulting observed in the hills north of Frenchman Flat continue southward under alluvium and possibly disrupt the Topopah Spring Tuff of the Paintbrush Group (the Topopah Spring welded tuff aquifer or TSA) east of the Pin Stripe underground nuclear test, which was conducted in Emplacement hole U11b?
ERIC Educational Resources Information Center
Knapp, John; Harper, Eddie
This Oklahoma curriculum guide, which includes a teacher edition, a student edition, and a student workbook, provides three units for a course on oxyacetylene welding, oxyfuel cutting, and cutting done with alternative fuels such as MAPP, propane, and natural gas. The three units are: "Oxyacetylene Welding"; "Oxyfuel Cutting";…
NASA Astrophysics Data System (ADS)
Povarova, K. B.; Valitov, V. A.; Drozdov, A. A.; Bazyleva, O. A.; Galieva, E. V.; Arginbaeva, E. G.
2018-01-01
The possibility of formation of a high-quality solid-phase joint of an Ni3Al-based single-crystal intermetallic VKNA-25 blade alloy with a high-temperature deformable EP975 disk alloy by pressure welding is studied to create high-performance one-piece blisk unit for the next-generation aviation gas turbine engines and to decrease the unit mass. The influence of the conditions of thermodiffusion pressure welding under the hightemperature superplasticity of the disk alloy and the influence of heat treatment of welded joints on the gradient structures in the welded joint zone and the structure at the periphery of the welded samples are investigated.
Oxy-Fuel Cutting/Welding. Welding Module 3. Instructor's Guide.
ERIC Educational Resources Information Center
Missouri Univ., Columbia. Instructional Materials Lab.
This guide is intended to assist vocational educators in teaching a four-unit module in oxy-fuel cutting and welding. The module is part of a welding curriculum that has been designed to be totally integrated with Missouri's Vocational Instruction Management System. The following topics are covered in the module: oxyacetylene welding, oxyacetylene…
Basic Welding Skills. Welding Module 1. Instructor's Guide.
ERIC Educational Resources Information Center
Missouri Univ., Columbia. Instructional Materials Lab.
This guide is intended to assist vocational educators in teaching a six-unit module in basic welding skills. The module is part of a welding curriculum that has been designed to be totally integrated with Missouri's Vocational Instruction Management System. The following topics are covered in the module: the welding profession, personal safety,…
Code of Federal Regulations, 2010 CFR
2010-10-01
... 49 Transportation 2 2010-10-01 2010-10-01 false Welding. 179.300-9 Section 179.300-9... Specifications for Multi-Unit Tank Car Tanks (Classes DOT-106A and 110AW) § 179.300-9 Welding. (a) Longitudinal... fusion welded on class DOT-110A tanks. Welding procedures, welders and fabricators must be approved in...
Demonstration of a Large-Scale Tank Assembly via Circumferential Friction Stir Welds
NASA Technical Reports Server (NTRS)
Jones, Clyde S.; Adams, Glynn; Colligan, Kevin
2000-01-01
A collaborative effort between NASA/Marshall Space Flight Center and the Michoud Unit of Lockheed Martin Space Systems Company was undertaken to demonstrate assembly of a large-scale aluminum tank using circumferential friction stir welds. The hardware used to complete this demonstration was fabricated as a study of near-net- shape technologies. The tooling used to complete this demonstration was originally designed for assembly of a tank using fusion weld processes. This presentation describes the modifications and additions that were made to the existing fusion welding tools required to accommodate circumferential friction stir welding, as well as the process used to assemble the tank. The tooling modifications include design, fabrication and installation of several components. The most significant components include a friction stir weld unit with adjustable pin length capabilities, a continuous internal anvil for 'open' circumferential welds, a continuous closeout anvil, clamping systems, an external reaction system and the control system required to conduct the friction stir welds and integrate the operation of the tool. The demonstration was intended as a development task. The experience gained during each circumferential weld was applied to improve subsequent welds. Both constant and tapered thickness 14-foot diameter circumferential welds were successfully demonstrated.
Federal Register 2010, 2011, 2012, 2013, 2014
2011-12-19
...-810] Circular Welded Carbon-Quality Steel Pipe From India, the Sultanate of Oman, the United Arab..., the Sultanate of Oman (``Oman''), The United Arab Emirates (``the UAE''), and the Socialist Republic... Oman, the United Arab Emirates, and the Socialist Republic of Vietnam: Initiation of Countervailing...
Federal Register 2010, 2011, 2012, 2013, 2014
2011-11-03
... (Preliminary)] Circular Welded Carbon-Quality Steel Pipe From India, Oman, United Arab Emirates, and Vietnam... carbon-quality steel pipe from India, Oman, United Arab Emirates, and Vietnam, provided for in... Governments of India, Oman, United Arab Emirates, and Vietnam. Unless the Department of Commerce extends the...
Wire-Guide Manipulator For Automated Welding
NASA Technical Reports Server (NTRS)
Morris, Tim; White, Kevin; Gordon, Steve; Emerich, Dave; Richardson, Dave; Faulkner, Mike; Stafford, Dave; Mccutcheon, Kim; Neal, Ken; Milly, Pete
1994-01-01
Compact motor drive positions guide for welding filler wire. Drive part of automated wire feeder in partly or fully automated welding system. Drive unit contains three parallel subunits. Rotations of lead screws in three subunits coordinated to obtain desired motions in three degrees of freedom. Suitable for both variable-polarity plasma arc welding and gas/tungsten arc welding.
Federal Register 2010, 2011, 2012, 2013, 2014
2011-11-22
...-552-810] Circular Welded Carbon-Quality Steel Pipe From India, the Sultanate of Oman, the United Arab... Steel Pipe from India, Oman, the United Arab Emirates, and Vietnam, dated October 26, 2011 (hereinafter... pipe from India, the Sultanate of Oman (``Oman''), the United Arab Emirates (``the UAE''), and the...
ERIC Educational Resources Information Center
Heimgartner, Dale C.; Foster, Richard M.
1981-01-01
A survey of teachers in five northwestern states revealed that respondents in all states rated the units of arc welding and oxyacetylene welding as the most important units to be included in secondary vocational agriculture programs. (LRA)
NASA Astrophysics Data System (ADS)
Schneider, Jean-Luc; Fourquin, Claude; Paicheler, Jean-Claude
1992-02-01
Pyroclastic deposits interpreted as subaqueous ash-flow tuff have been recognized within Archean to Recent marine and lacustrine sequences. Several authors proposed a high-temperature emplacement for some of these tuffs. However, the subaqueous welding of pyroclastic deposits remains controversial. The Visean marine volcaniclastic formations of southern Vosges (France) contain several layers of rhyolitic and rhyodacitic ash-flow tuff. These deposits include, from proximal to distal settings, breccia, lapilli and fine-ash tuff. The breccia and lapilli tuff are partly welded, as indicated by the presence of fiamme, fluidal and axiolitic structures. The lapilli tuff form idealized sections with a lower, coarse and welded unit and an upper, bedded and unwelded fine-ash tuff. Sedimentary structures suggest that the fine-ash tuff units were deposited by turbidity currents. Welded breccias, interbedded in a thick submarine volcanic complex, indicate the close proximity of the volcanic source. The lapilli and fine-ash tuff are interbedded in a thick marine sequence composed of alternating sandstones and shales. Presence of a marine stenohaline fauna and sedimentary structures attest to a marine depositional environment below storm-wave base. In northern Anatolia, thick massive sequences of rhyodacitic crystal tuff are interbedded with the Upper Cretaceous marine turbidites of the Mudurnu basin. Some of these tuffs are welded. As in southern Vosges, partial welding is attested by the presence of fiamme and fluidal structures. The latter are frequent in the fresh vitric matrix. These tuff units contain a high proportion of vitroclasis, and were emplaced by ash flows. Welded tuff units are associated with non-welded crystal tuff, and contain abundant bioclasts which indicate mixing with water during flowage. At the base, basaltic breccia beds are associated with micritic beds containing a marine fauna. The welded and non-welded tuff sequences are interbedded in an alternation of limestones and marls. These limestones are rich in pelagic microfossils. The evidence above strongly suggest that in both examples, tuff beds are partly welded and were emplaced at high temperature by subaqueous ash flows in a permanent marine environment. The sources of the pyroclastic material are unknown in both cases. We propose that the ash flows were produced during submarine fissure eruptions. Such eruptions could produce non-turbulent flows which were insulated by a steam carapace before deposition and welding. The welded ash-flow tuff deposits of southern Vosges and northern Anatolia give strong evidence for existence of subaqueous welding.
Technology of welding aluminum alloys-IV
NASA Technical Reports Server (NTRS)
Ginez, R.; Lewis, J. R.; Millett, A. U.; Saenger, K. A.; Skelly, J. K.; Standiford, V. E.; Whiteman, J. O.
1978-01-01
Skate-weld carriage and track assembly were developed for controlled fusion welding on compound-curvature surfaces. Unlike fixed-position carriage used for vertical, horizontal, and circumferential welding, carriage has suspension system that permits angular positioning of weld head on carriage. It also has carriage-and-drive track mechanism capable of traveling over compound curvatures. Carriage is designed with universal mounting platform so that slim tools, weld heads, or X-ray units can be interchanged without need for realinement.
A Brief Introduction to the Theory of Friction Stir Welding
NASA Technical Reports Server (NTRS)
Nunes, Arthur C., Jr.
2008-01-01
Friction stir welding (FSW) is a solid state welding process invented in 1991 at The Welding Institute in the United Kingdom. A weld is made in the FSW process by translating a rotating pin along a weld seam so as to stir the sides of the seam together. FSW avoids deleterious effects inherent in melting and is already an important welding process for the aerospace industry, where welds of optimal quality are demanded. The structure of welds determines weld properties. The structure of friction stir welds is determined by the flow field in the weld metal in the vicinity of the weld tool. A simple kinematic model of the FSW flow field developed at Marshall Space Flight Center, which enables the basic features of FSW microstructure to be understood and related to weld process parameters and tool design, is explained.
Carr, W.J.
1982-01-01
New evidence for a possible resurgent dome in the caldera related to eruption of the Bullfrog Member of the Crater Flat Tuff has been provided by recent drilling of a 762-meter (2,501-foot) hole in central Crater Flat. Although no new volcanic units were penetrated by the drill hole (USW-VH-1), the positive aeromagnetic anomaly in the vicinity of the drill hole appears to result in part from the unusually thick, densely welded tuff of the Bullfrog. Major units penetrated include alluvium, basalt of Crater Flat, Tiva Canyon and Topopah Spring Members of the Paintbrush Tuff, and Prow Pass and Bullfrog Members of the Crater Flat Tuff. In addition, the drill hole provided the first subsurface hydrologic information for the area. The water table in the hole is at about 180 meters (600 feet), and the temperature gradient appears slightly higher than normal for the region.
Shielded Metal Arc Welding. Welding Module 4. Instructor's Guide.
ERIC Educational Resources Information Center
Missouri Univ., Columbia. Instructional Materials Lab.
This guide is intended to assist vocational educators in teaching an eight-unit module in shielded metal arc welding. The module is part of a welding curriculum that has been designed to be totally integrated with Missouri's Vocational Instruction Management System. The following topics are covered in the module: safety; theory, power sources, and…
Gas Tungsten Arc Welding. Welding Module 6. Instructor's Guide.
ERIC Educational Resources Information Center
Missouri Univ., Columbia. Instructional Materials Lab.
This guide is intended to assist vocational educators in teaching a three-unit module in gas tungsten arc welding. The module has been designed to be totally integrated with Missouri's Vocational Instruction Management System. The basic principles involved in gas tungsten arc welding, supplies, and applications are covered. The materials included…
46 CFR 109.573 - Riveting, welding, and burning operations.
Code of Federal Regulations, 2010 CFR
2010-10-01
... 46 Shipping 4 2010-10-01 2010-10-01 false Riveting, welding, and burning operations. 109.573... DRILLING UNITS OPERATIONS Miscellaneous § 109.573 Riveting, welding, and burning operations. Except as..., welding, or burning— (1) In a fuel tank; (2) On the boundary of a fuel tank; (3) On pipelines, heating...
Code of Federal Regulations, 2013 CFR
2013-10-01
... 49 Transportation 3 2013-10-01 2013-10-01 false Welding. 179.300-9 Section 179.300-9...-Unit Tank Car Tanks (Classes DOT-106A and 110AW) § 179.300-9 Welding. (a) Longitudinal joints must be... class DOT-110A tanks. Welding procedures, welders and fabricators must be approved in accordance with...
Code of Federal Regulations, 2012 CFR
2012-10-01
... 49 Transportation 3 2012-10-01 2012-10-01 false Welding. 179.300-9 Section 179.300-9...-Unit Tank Car Tanks (Classes DOT-106A and 110AW) § 179.300-9 Welding. (a) Longitudinal joints must be... class DOT-110A tanks. Welding procedures, welders and fabricators must be approved in accordance with...
Code of Federal Regulations, 2014 CFR
2014-10-01
... 49 Transportation 3 2014-10-01 2014-10-01 false Welding. 179.300-9 Section 179.300-9...-Unit Tank Car Tanks (Classes DOT-106A and 110AW) § 179.300-9 Welding. (a) Longitudinal joints must be... class DOT-110A tanks. Welding procedures, welders and fabricators must be approved in accordance with...
Code of Federal Regulations, 2011 CFR
2011-10-01
... 49 Transportation 3 2011-10-01 2011-10-01 false Welding. 179.300-9 Section 179.300-9...-Unit Tank Car Tanks (Classes DOT-106A and 110AW) § 179.300-9 Welding. (a) Longitudinal joints must be... class DOT-110A tanks. Welding procedures, welders and fabricators must be approved in accordance with...
Bock, Jens Johannes; Bailly, Jacqueline; Gernhardt, Christian Ralf; Fuhrmann, Robert Andreas Werner
2008-01-01
The aim of this study was to compare the mechanical strength of different joints made by conventional brazing, TIG and laser welding with and without filling material. Five standardized joining configurations of orthodontic wire in spring hard quality were used: round, cross, 3 mm length, 9 mm length and 7 mm to orthodontic band. The joints were made by five different methods: brazing, tungsten inert gas (TIG) and laser welding with and without filling material. For the original orthodontic wire and for each kind of joint configuration or connecting method 10 specimens were carefully produced, totalizing 240. The fracture strengths were measured with a universal testing machine (Zwick 005). Data were analyzed by ANOVA (p=0.05) and Bonferroni post hoc test (p=0.05). In all cases, brazing joints were ruptured on a low level of fracture strength (186-407 N). Significant differences between brazing and TIG or laser welding (p<0.05, Bonferroni post hoc test) were found in each joint configuration. The highest fracture strength means were observed for laser welding with filling material and 3 mm joint length (998 N). Using filling materials, there was a clear tendency to higher mean values of fracture strength in TIG and laser welding. However, statistically significant differences were found only in the 9-mm long joints (p<0.05, Bonferroni post hoc test). In conclusion, the fracture strength of welded joints was positively influenced by the additional use of filling material. TIG welding was comparable to laser welding except for the impossibility of joining orthodontic wire with orthodontic band.
Bock, Jens Johannes; Bailly, Jacqueline; Gernhardt, Christian Ralf; Fuhrmann, Robert Andreas Werner
2008-01-01
The aim of this study was to compare the mechanical strength of different joints made by conventional brazing, TIG and laser welding with and without filling material. Five standardized joining configurations of orthodontic wire in spring hard quality were used: round, cross, 3 mm length, 9 mm length and 7 mm to orthodontic band. The joints were made by five different methods: brazing, tungsten inert gas (TIG) and laser welding with and without filling material. For the original orthodontic wire and for each kind of joint configuration or connecting method 10 specimens were carefully produced, totalizing 240. The fracture strengths were measured with a universal testing machine (Zwick 005). Data were analyzed by ANOVA (p=0.05) and Bonferroni post hoc test (p=0.05). In all cases, brazing joints were ruptured on a low level of fracture strength (186-407 N). Significant differences between brazing and TIG or laser welding (p<0.05, Bonferroni post hoc test) were found in each joint configuration. The highest fracture strength means were observed for laser welding with filling material and 3 mm joint length (998 N). Using filling materials, there was a clear tendency to higher mean values of fracture strength in TIG and laser welding. However, statistically significant differences were found only in the 9-mm long joints (p<0.05, Bonferroni post hoc test). In conclusion, the fracture strength of welded joints was positively influenced by the additional use of filling material. TIG welding was comparable to laser welding except for the impossibility of joining orthodontic wire with orthodontic band. PMID:19089229
ERIC Educational Resources Information Center
Cowan, Earl; And Others
The curriculum guide for welding instruction contains 16 units presented in six sections. Each unit is divided into the following areas, each of which is color coded: terminal objectives, specific objectives, suggested activities, and instructional materials; information sheet; transparency masters; assignment sheet; test; and test answers. The…
Gas Metal Arc Welding. Welding Module 5. Instructor's Guide.
ERIC Educational Resources Information Center
Missouri Univ., Columbia. Instructional Materials Lab.
This guide is intended to assist vocational educators in teaching an eight-unit module in gas metal arc welding. The module is part of a welding curriculum that has been designed to be totally integrated with Missouri's Vocational Instruction Management System. The following topics are covered in the module: safety and testing, gas metal arc…
Choosing the Right CC Welding Unit: Student Success Depends on It
ERIC Educational Resources Information Center
Borchert, Neal
2008-01-01
Understanding the personality of a constant current (CC) dc welding machine can make the difference between a successful or unsuccessful weld test or between a student who pursues a career in welding and one who may quit in frustration. In this article, the author explains the two different "personalities" of CC welders. He also explains how…
ERIC Educational Resources Information Center
Linhardt, Richard E.; Hunter, Bill
This instructor's guide is intended for use in teaching the agricultural mechanics unit of a plant science core curriculum. Covered in the individual units of the guide are the following topics: arc welding (following safety procedures, controlling distortion, selecting and caring for electrodes, identifying the material to be welded, and welding…
Effects on the efficiency of activated carbon on exposure to welding fumes
DOE Office of Scientific and Technical Information (OSTI.GOV)
Ghosh, D.
1995-02-01
It is the intention of this paper to document that certain types of welding fumes have little or no effect on the effectiveness of the carbon filter air filtration efficiency when directly exposed to a controlled amount of welding fumes for a short-term period. The welding processes studied were restricted to shielded metal arc welding (SMAW), flux cored arc welding (FCAW), gas tungsten arc welding (GTAW) and gas metal arc welding (GMAW) processes. Contrary to the SMAW and FCAW processes, the GTAW (or TIG) and the GMAW (or MIG) welding processes do not require the use of flux as partmore » of the overall process. Credit was taken for these processes occurring in inert gas environments and producing minimal amount of smoke. It was concluded that a study involving the SMAW process would also envelop the effects of the TIG and MIG welding processes. The quantity of welding fumes generated during the arc welding process is a function of the particular process, the size and type of electrode, welding machine amperage, and operator proficiency. For this study, the amount of welding for specific testing was equated to the amount of welding normally conducted during plant unit outages. Different welding electrodes were also evaluated, and the subsequent testing was limited to an E7018 electrode which was judged to be representative of all carbon and stainless steel electrodes commonly used at the site. The effect of welding fumes on activated charcoal was tested using a filtration unit complete with prefilters, upstream and downstream high efficiency particulate air (HEPA) filters, and a carbon adsorber section. The complete system was field tested in accordance with ANSI N510 standards prior to exposing the filters and the adsorber bed to welding fumes. The carbon samples were tested at an established laboratory using ASTM D3803-1989 standards.« less
ERIC Educational Resources Information Center
Knapp, John; Harper, Eddie
This packet, containing a teacher's edition, a student edition, and a student workbook, introduces students to high deposition welding and processes for "shielding" a weld. In addition to general information, the teacher edition consists of introductory pages and teacher pages, as well as unit information that corresponds to the…
ERIC Educational Resources Information Center
Moore, Charles G.; And Others
This guide provides job-related tasks, performance objectives, performance guides, resources, teaching activities, evaluation standards, and criterion-referenced measures in three units of a welding course. Through the curriculum content of the welding course, the guide helps teachers lead students through the learning process, including the…
Emissions of chromium (VI) from arc welding.
Heung, William; Yun, Myoung-Jin; Chang, Daniel P Y; Green, Peter G; Halm, Chris
2007-02-01
The presence of Cr in the +6 oxidation state (Cr[VI]) is still observed in ambient air samples in California despite steps taken to reduce emissions from plating operations. One known source of emission of Cr(VI) is welding, especially with high Cr-content materials, such as stainless steels. An experimental effort was undertaken to expand and update Cr(VI) emission factors by conducting tests on four types of arc-welding operations: gas-metal arc welding (GMAW), shielded metal arc welding (SMAW), fluxcore arc welding, and pulsed GMAW. Standard American Welding Society hood results were compared with a total enclosure method that permitted isokinetic sampling for particle size-cut measurement, as well as total collection of the aerosol. The fraction of Cr(VI) emitted per unit mass of Cr electrode consumed was determined. Consistent with AP-42 data, initial results indicate that a significant fraction of the total Cr in the aerosol is in the +6 oxidation state. The fraction of Cr(VI) and total aerosol mass produced by the different arc welding methods varies with the type of welding process used. Self-shielded electrodes that do not use a shield gas, for example, SMAW, produce greater amounts of Cr(VI) per unit mass of electrode consumed. The formation of Cr(VI) from standard electrode wires used for welding mild steel was below the method detection limit after eliminating an artifact in the analytical method used.
Validation of Welding Curriculum Manual.
ERIC Educational Resources Information Center
Stone, Sheila D.
A study was conducted to validate the welding curriculum materials developed and published by the Oklahoma State Department of Vocational and Technical Education. Twelve instructors collected achievement data (unit tests, assignment sheets, and evaluation forms) concerning the performance of 280 students on a total of 46 instructional units. Item…
On the physics of unstable infiltration, seepage, and gravity drainage in partially saturated tuffs
DOE Office of Scientific and Technical Information (OSTI.GOV)
Faybishenko, B.; Bodvarsson, G.S.; Salve, R.
2002-04-01
To improve understanding of the physics of dynamic instabilities in unsaturated flow processes within the Paintbrush nonwelded unit (PTn) and the middle nonlithophysal portion of the Tonopah Spring welded tuff unit (TSw) of Yucca Mountain, we analyzed data from a series of infiltration tests carried out at two sites (Alcove 4 and Alcove 6) in the Exploratory Studies Facility, using analytical and empirical functions. The analysis of infiltration rates measured at both sites showed three temporal scales of infiltration rate: (1) a macro-scale trend of overall decreasing flow, (2) a meso-scale trend of fast and slow motion exhibiting three-stage variationsmore » of the flow rate (decreasing, increasing, and [again] decreasing flow rate, as observed in soils in the presence of entrapped air), and (3) micro-scale (high frequency) fluctuations. Infiltration tests in the nonwelded unit at Alcove 4 indicate that this unit may effectively dampen episodic fast infiltration events; however, well-known Kostyakov, Horton, and Philip equations do not satisfactorily describe the observed trends of the infiltration rate. Instead, a Weibull distribution model can most accurately describe experimentally determined time trends of the infiltration rate. Infiltration tests in highly permeable, fractured, welded tuff at Alcove 6 indicate that the infiltration rate exhibits pulsation, which may have been caused by multiple threshold effects and water-air redistribution between fractures and matrix. The empirical relationships between the extrinsic seepage from fractures, matrix imbibition, and gravity drainage versus the infiltration rate, as well as scaling and self-similarity for the leading edge of the water front are the hallmark of the nonlinear dynamic processes in water flow under episodic infiltration through fractured tuff. Based on the analysis of experimental data, we propose a conceptual model of a dynamic fracture flow and fracture-matrix interaction in fractured tuff, incorporating the time dependent processes of water redistribution in the fracture-matrix system.« less
Geology of the Yucca Mountain region
Stuckless, J.S.; O'Leary, Dennis W.
2006-01-01
Yucca Mountain has been proposed as the site for the nation's first geologic repository for high-level radioactive waste. This chapter provides the geologic framework for the Yucca Mountain region. The regional geologic units range in age from late Precambrian through Holocene, and these are described briefly. Yucca Mountain is composed dominantly of pyroclastic units that range in age from 11.4 to 15.2 Ma. The proposed repository would be constructed within the Topopah Spring Tuff, which is the lower of two major zoned and welded ash-flow tuffs within the Paintbrush Group. The two welded tuffs are separated by the partly to nonwelded Pah Canyon Tuff and Yucca Mountain Tuff, which together figure prominently in the hydrology of the unsaturated zone. The Quaternary deposits are primarily alluvial sediments with minor basaltic cinder cones and flows. Both have been studied extensively because of their importance in predicting the long-term performance of the proposed repository. Basaltic volcanism began ca. 10 Ma and continued as recently as ca. 80 ka with the eruption of cones and flows at Lathrop Wells, ???10 km south-southwest of Yucca Mountain. Geologic structure in the Yucca Mountain region is complex. During the latest Paleozoic and Mesozoic, strong compressional forces caused tight folding and thrust faulting. The present regional setting is one of extension, and normal faulting has been active from the Miocene through to the present. There are three major local tectonic domains: (1) Basin and Range, (2) Walker Lane, and (3) Inyo-Mono. Each domain has an effect on the stability of Yucca Mountain. ?? 2007 Geological Society of America. All rights reserved.
76 FR 61555 - Airworthiness Directives; Airbus Airplanes
Federal Register 2010, 2011, 2012, 2013, 2014
2011-10-05
... pieces unit welded, instead of 4 pieces unit with 3 welds (old design) as pictured in Appendix 1 of this... pre-modification 02447. Blue and Green. A300 airplanes post-modification 02447 Blue. A300-600 airplanes Blue. A310 airplanes Green. Table 2--Applicable Service Information Airbus Mandatory Service...
General Mechanical Trades: A Curriculum Guide. Revised Edition.
ERIC Educational Resources Information Center
Henderson, W. Charles; And Others
The guide contains six sections, each consisting of one or more units of general mechanical trades instruction. The sections cover: safety and tools, measuring and blueprint reading, gas welding, arc welding, small engines, and metal work. Each unit includes performance objectives stated as terminal objectives, indicating the subject matter to be…
Agricultural Construction Volume I. Arc Welding Project Construction. Instructor's Guide.
ERIC Educational Resources Information Center
Brzozowski, Dick; Admire, Myron
This guide contains instructor's materials for teaching a secondary agricultural construction course consisting of instructional units on arc welding (8 lessons) and project construction (14 lessons). The materials for each unit include student objectives, a list of competencies from which the objectives were derived, suggestions for motivating…
46 CFR 109.573 - Riveting, welding, and burning operations.
Code of Federal Regulations, 2014 CFR
2014-10-01
... 46 Shipping 4 2014-10-01 2014-10-01 false Riveting, welding, and burning operations. 109.573 Section 109.573 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) A-MOBILE OFFSHORE DRILLING UNITS OPERATIONS Miscellaneous § 109.573 Riveting, welding, and burning operations. Except as...
46 CFR 109.573 - Riveting, welding, and burning operations.
Code of Federal Regulations, 2013 CFR
2013-10-01
... 46 Shipping 4 2013-10-01 2013-10-01 false Riveting, welding, and burning operations. 109.573 Section 109.573 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) A-MOBILE OFFSHORE DRILLING UNITS OPERATIONS Miscellaneous § 109.573 Riveting, welding, and burning operations. Except as...
46 CFR 109.573 - Riveting, welding, and burning operations.
Code of Federal Regulations, 2011 CFR
2011-10-01
... 46 Shipping 4 2011-10-01 2011-10-01 false Riveting, welding, and burning operations. 109.573 Section 109.573 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) A-MOBILE OFFSHORE DRILLING UNITS OPERATIONS Miscellaneous § 109.573 Riveting, welding, and burning operations. Except as...
46 CFR 109.573 - Riveting, welding, and burning operations.
Code of Federal Regulations, 2012 CFR
2012-10-01
... 46 Shipping 4 2012-10-01 2012-10-01 false Riveting, welding, and burning operations. 109.573 Section 109.573 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) A-MOBILE OFFSHORE DRILLING UNITS OPERATIONS Miscellaneous § 109.573 Riveting, welding, and burning operations. Except as...
DOE Office of Scientific and Technical Information (OSTI.GOV)
Sullivan, Edmund J.; Anderson, Michael T.
In May 2010, the NRC issued a proposed notice of rulemaking that includes a provision to add a new section to its rules to require licensees to implement ASME Code Case N-770, ‘‘Alternative Examination Requirements and Acceptance Standards for Class 1 PWR Piping and Vessel Nozzle Butt Welds Fabricated with UNS N06082 or UNS W86182 Weld Filler Material With or Without the Application of Listed Mitigation Activities, Section XI, Division 1,’’ with 15 conditions. Code Case N-770 contains baseline and inservice inspection (ISI) requirements for unmitigated butt welds fabricated with Alloy 82/182 material and preservice and ISI requirements for mitigatedmore » butt welds. The NRC stated that application of ASME Code Case N-770 is necessary because the inspections currently required by the ASME Code, Section XI, were not written to address stress corrosion cracking Alloy 82/182 butt welds, and the safety consequences of inadequate inspections can be significant. The NRC expects to issue the final rule incorporating this code case into its regulations in the spring 2011 time frame. This paper discusses the new examination requirements, the conditions that NRC is imposing , and the major concerns with implementation of the new Code Case.« less
NASA Astrophysics Data System (ADS)
Kim, J. B.; Lee, T. H.; Sohn, I.
2018-04-01
The effect of compositional variation in TiO2-based flux-cored arc welding fluxes on viscosity, wettability, and electronegativity was studied. The thermo-physical properties of the retrieved fluxes and their relationship with the mechanical properties of the weld zone, including tensile strength and micro-Vickers hardness, after welding were identified. Microstructural observation under similar welding conditions revealed significant grain coarsening at a corrected optical basicity (Λcorr) of 0.62, resulting in reduced strength and hardness due to greater heat transfer. Welding fluxes containing TiO2-based simple structural units should result in greater heat transfer due to the deficiency in complex [AlO4]5-- and [SiO4]4--based structural units, as identified through spectroscopic analyses using fourier transform infrared spectroscopy, Raman spectroscopy, and X-ray photoelectron spectroscopy. The electronegativity of the retrieved fluxes was also evaluated since higher electronegativity results in greater absorption of electrons in the arc, resulting in arc condensation towards the center direction. Consequently, deeper penetration could be obtained, where the highest electronegativity was identified to be approximately 0.62 of the corrected optical basicity. Thus, both the thermal conductivity and electronegativity of the welding fluxes were identified to determine the heat transfer phenomenon during flux-cored arc welding.
NASA Astrophysics Data System (ADS)
Kim, J. B.; Lee, T. H.; Sohn, I.
2018-07-01
The effect of compositional variation in TiO2-based flux-cored arc welding fluxes on viscosity, wettability, and electronegativity was studied. The thermo-physical properties of the retrieved fluxes and their relationship with the mechanical properties of the weld zone, including tensile strength and micro-Vickers hardness, after welding were identified. Microstructural observation under similar welding conditions revealed significant grain coarsening at a corrected optical basicity (Λcorr) of 0.62, resulting in reduced strength and hardness due to greater heat transfer. Welding fluxes containing TiO2-based simple structural units should result in greater heat transfer due to the deficiency in complex [AlO4]5-- and [SiO4]4--based structural units, as identified through spectroscopic analyses using fourier transform infrared spectroscopy, Raman spectroscopy, and X-ray photoelectron spectroscopy. The electronegativity of the retrieved fluxes was also evaluated since higher electronegativity results in greater absorption of electrons in the arc, resulting in arc condensation towards the center direction. Consequently, deeper penetration could be obtained, where the highest electronegativity was identified to be approximately 0.62 of the corrected optical basicity. Thus, both the thermal conductivity and electronegativity of the welding fluxes were identified to determine the heat transfer phenomenon during flux-cored arc welding.
76 FR 9608 - Certain Welded Large Diameter Line Pipe From Mexico
Federal Register 2010, 2011, 2012, 2013, 2014
2011-02-18
... Large Diameter Line Pipe From Mexico AGENCY: United States International Trade Commission. ACTION... duty order on certain welded large diameter line pipe from Mexico. For further information concerning... welded large diameter line pipe from Mexico would not be likely to lead to continuation or recurrence of...
The effect of welding parameters on penetration in GTA welds
DOE Office of Scientific and Technical Information (OSTI.GOV)
Shirali, A.A.; Mills, K.C.
1993-07-01
The effect of various welding parameters on the penetration of GTA welds has been investigated. Increases in welding speed were found to reduce penetration; however, increases in welding current were observed to increase the penetration in high sulfur (HS) casts and decrease penetration in low sulfur (LS) steels. Plots of penetration as a function of increasing linear energy (the heat supplied per unit length of weld) revealed a similar trend with increased penetration in HS casts, but the penetration in LS casts was unaffected by increases in linear energy. These results support the Burgardt-Heiple proposition that changes in welding parametersmore » on penetration can be explained in terms of their effect, sequentially, on the temperature gradient and the Marangoni forces operating in the weld pool. Increases in arc length were found to decrease weld penetration regardless of the sulfur concentration of the steel, and the effects of electrode geometry and welding position on weld penetration were also investigated.« less
Design and Construction of a Small Whole Body Inhalation Chamber
2010-07-30
by 12 7/8 inch high) were solvent welded onto this base using Weldon 4 (Ridout Plastics, San Diego CA). On the inside of each side wall a 2 inch...together using one inch spring clamps (Just Clamps, model 616,Atlanta Ga) on their respective flanges. These clamps were spaced evenly around the
Derivation and calibration of a gas metal arc welding (GMAW) dynamic droplet model
DOE Office of Scientific and Technical Information (OSTI.GOV)
Reutzel, E.W.; Einerson, C.J.; Johnson, J.A.
1996-12-31
A rudimentary, existing dynamic model for droplet growth and detachment in gas metal arc welding (GMAW) was improved and calibrated to match experimental data. The model simulates droplets growing at the end of an imaginary spring. Mass is added to the drop as the electrode melts, the droplet grows, and the spring is displaced. Detachment occurs when one of two criteria is met, and the amount of mass that is detached is a function of the droplet velocity at the time of detachment. Improvements to the model include the addition of a second criterion for drop detachment, a more sophisticatedmore » model of the power supply and secondary electric circuit, and the incorporation of a variable electrode resistance. Relevant physical parameters in the model were adjusted during model calibration. The average current, droplet frequency, and parameter-space location of globular-to-streaming mode transition were used as criteria for tuning the model. The average current predicted by the calibrated model matched the experimental average current to within 5% over a wide range of operating conditions.« less
Xu, Tianfu; Sonnenthal, Eric; Bodvarsson, Gudmundur
2003-06-01
The percolation flux in the unsaturated zone (UZ) is an important parameter addressed in site characterization and flow and transport modeling of the potential nuclear-waste repository at Yucca Mountain, NV, USA. The US Geological Survey (USGS) has documented hydrogenic calcite abundances in fractures and lithophysal cavities at Yucca Mountain to provide constraints on percolation fluxes in the UZ. The purpose of this study was to investigate the relationship between percolation flux and measured calcite abundances using reactive transport modeling. Our model considers the following essential factors affecting calcite precipitation: (1) infiltration, (2) the ambient geothermal gradient, (3) gaseous CO(2) diffusive transport and partitioning in liquid and gas phases, (4) fracture-matrix interaction for water flow and chemical constituents, and (5) water-rock interaction. Over a bounding range of 2-20 mm/year infiltration rate, the simulated calcite distributions capture the trend in calcite abundances measured in a deep borehole (WT-24) by the USGS. The calcite is found predominantly in fractures in the welded tuffs, which is also captured by the model simulations. Simulations showed that from about 2 to 6 mm/year, the amount of calcite precipitated in the welded Topopah Spring tuff is sensitive to the infiltration rate. This dependence decreases at higher infiltration rates owing to a modification of the geothermal gradient from the increased percolation flux. The model also confirms the conceptual model for higher percolation fluxes in the fractures compared to the matrix in the welded units, and the significant contribution of Ca from water-rock interaction. This study indicates that reactive transport modeling of calcite deposition can yield important constraints on the unsaturated zone infiltration-percolation flux and provide useful insight into processes such as fracture-matrix interaction as well as conditions and parameters controlling calcite deposition.
Influence of Processing Parameters on the Flow Path in Friction Stir Welding
NASA Technical Reports Server (NTRS)
Schneider, J. A.; Nunes, A. C., Jr.
2006-01-01
Friction stir welding (FSW) is a solid phase welding process that unites thermal and mechanical aspects to produce a high quality joint. The process variables are rpm, translational weld speed, and downward plunge force. The strain-temperature history of a metal element at each point on the cross-section of the weld is determined by the individual flow path taken by the particular filament of metal flowing around the tool as influenced by the process variables. The resulting properties of the weld are determined by the strain-temperature history. Thus to control FSW properties, improved understanding of the processing parameters on the metal flow path is necessary.
Welding technologies as applied to nuclear manufacturing
NASA Astrophysics Data System (ADS)
Roper, J. R.
1992-10-01
This is the trip report of John R. Roper, who traveled to England 25 Sep. through 8 Oct. 1992. Dr. Roper attended the US/UK JOWOG 22-D Joining Technical Exchange meeting and gave a presentation on Welding Finite Element Analysis and the Precision Joining Center at the Atomic Weapons Establishment in Aldermaston, United Kingdom. Dr. Roper also toured the Welding Institute in Abington, UK and discussed technology exchange of weld thermal and mechanical material responses.
Metal Working and Welding Operations.
ERIC Educational Resources Information Center
Marine Corps Inst., Washington, DC.
This student guide, one of a series of correspondence training courses designed to improve the job performance of members of the Marine Corps, deals with the skills needed by metal workers and welders. Addressed in the six individual units of the course are the following topics: weldable metals and their alloys, arc welding, gas welding,…
ERIC Educational Resources Information Center
Mississippi Research and Curriculum Unit for Vocational and Technical Education, State College.
This document, which reflects Mississippi's statutory requirement that instructional programs be based on core curricula and performance-based assessment, contains outlines of the instructional units required in local instructional management plans and daily lesson plans for welding I and II. Presented first are a program description and course…
75 FR 76025 - Stainless Steel Butt-Weld Pipe Fittings From Japan, Korea, and Taiwan
Federal Register 2010, 2011, 2012, 2013, 2014
2010-12-07
... INTERNATIONAL TRADE COMMISSION [Investigation Nos. 731-TA-376 and 563-564 (Third Review)] Stainless Steel Butt-Weld Pipe Fittings From Japan, Korea, and Taiwan AGENCY: United States International... steel butt-weld pipe fittings from Japan, Korea, and Taiwan would be likely to lead to continuation or...
Implementation of Submerged Arc Welding Training. Final Report.
ERIC Educational Resources Information Center
Bowick, Earl; Todd, John
A unit on submerged arc welding (SAW) was developed and integrated into the welding program at Seattle Central Community College (Washington) during the period December 1983 through May 1984. During this time, 10 major users of SAW in the area were contacted and mailed questionnaires. Follow up consisted of telephone calls and personal contact as…
NASA Astrophysics Data System (ADS)
Marshall, B. D.; Moscati, R. J.
2005-12-01
Yucca Mountain, a ridge of shallowly dipping, Miocene-age volcanic rocks in southwest Nevada, is the proposed site for a nuclear waste repository to be constructed in the 500- to 700-m-thick unsaturated zone (UZ). At the proposed repository, the 300-m-thick Topopah Spring Tuff welded unit (TSw) is overlain by approximately 30 m of nonwelded tuffs (PTn); the Tiva Canyon Tuff welded unit (TCw) overlies the PTn with a range in thickness from 0 to approximately 130 m at the site. The amount of water percolation through the UZ is low and difficult to measure directly, but local seepage into mined tunnels has been observed in the TCw. Past water seepage in the welded tuffs is recorded by widespread, thin (0.3 cm) coatings of calcite and silica on fracture surfaces and within cavities. Abundances of calcite and silica in the coatings were determined by X-ray microfluorescence mapping and subsequent multispectral image analysis of over 200 samples. The images were classified into constituent phases including opal-chalcedony-quartz (secondary silica) and calcite. In the TCw samples, the median calcite/silica ratio is 8; in the TSw samples within 35 m below the PTn, median calcite/silica falls to 2, perhaps reflecting an increase in soluble silica from the presence of glass in the nonwelded tuffs. In the deeper parts of the TSw, median calcite/silica reaches 100 and many samples contain no detectable secondary silica phase. Evaporation and changing pCO2 control precipitation of calcite from water percolating downward in the UZ, but precipitation of opal requires only evaporation. Calcite/silica ratios, therefore, can constrain the relative importance of evaporation in the UZ. Although calcite/silica values scatter widely within the TSw, reflecting the spatial variability of gas and water flow, average calcite/silica ratios increase with stratigraphic depth, indicating less evaporation at the deeper levels of the UZ. Coupled with the much smaller calcite/silica ratios observed in coatings from the TCw, these data indicate that evaporation decreases with depth in the UZ. Evaporation at the repository horizon and in the overlying units is an important process that reduces the amount of seepage at the repository horizon.
NASA Astrophysics Data System (ADS)
Zhou, Gang
A continuous occurrence of catastrophic failures, leaks and cracks of the Cr-Mo steam piping has created widespread utility concern for the integrity and serviceability of the seam-welded piping systems in power plants across USA. Cr-Mo steels are the materials widely used for elevated temperature service in fossil-fired generating stations. A large percentage of the power plant units with the Cr-Mo seam-welded steam piping have been in operation for a long duration such that the critical components of the units have been employed beyond the design life (30 or 40 years). This percentage will increase even more significantly in the near future. There is a strong desire to extend and thus there is a need to assess the remaining life of these units. Thus, understanding of the metallurgical causes for the failures and damage in the Cr-Mo seam-welded piping plays a major role in estimating possible life-extension and decision making on whether to operate, repair or replace. In this study, an optical metallographic method and a Cryo-Crack fractographic method have been developed for characterization and quantification of the damage in seam-welded steam piping. More than 500 metallographic assessments, from more than 25 power plants, have been accomplished using the optical metallographic method, and more than 200 fractographic specimens from 10 power plants have been evaluated using the "Cryo-Crack" fractographic technique. For comparison, "virgin" SA welds were fabricated using the Mohave welding procedure with re-N&T Mohave base metal with both "acid" and "basic" fluxes. The damage mechanism, damage distribution pattern, damage classification, correlation of the damage with the microstructural features of these SA welds and the impurity segregation patterns have been determined. A physical model for cavitation (leading to failure) in Cr-Mo SA weld metals and evaluation methodologies for high energy piping are proposed.
ERIC Educational Resources Information Center
Admire, Myron; Maricle, Gary
This guide contains instructor's materials for teaching a secondary agricultural construction course consisting of instructional units on oxy-gas and other cutting and welding processes (10 lessons), woodworking (6 lessons), metals (10 lessons), and finishing (4 lessons). The materials for each unit include student objectives, a list of…
General Shop Competencies in Vocational Agriculture for 9th and 10th Grade Classes.
ERIC Educational Resources Information Center
Novotny, Ronald; And Others
The document presents unit plans which offer list of experiences and competencies to be learned for general shop occupations in vocational agriculture. The units include: (1) arc welding, (2) oxy-acetylene welding, (3) flat concrete, (4) concrete block, (5) lumber patterns and wood building materials, (6) metal fasteners, (7) wood adhesives, (8)…
Keane, M; Siert, A; Stone, S; Chen, B; Slaven, J; Cumpston, A; Antonini, J
2012-09-01
Eight welding processes/shielding gas combinations were assessed for generation of hexavalent chromium (Cr 6+ ) in stainless steel welding fumes. The processes examined were gas metal arc welding (GMAW) (axial spray, short circuit, and pulsed spray modes), flux cored arc welding (FCAW), and shielded metal arc welding (SMAW). The Cr 6+ fractions were measured in the fumes; fume generation rates, Cr 6+ generation rates, and Cr 6+ generation rates per unit mass of welding wire were determined. A limited controlled comparison study was done in a welding shop including SMAW, FCAW, and three GMAW methods. The processes studied were compared for costs, including relative labor costs. Results indicate the Cr 6+ in the fume varied widely, from a low of 2800 to a high of 34,000 ppm. Generation rates of Cr 6+ ranged from 69 to 7800 μg/min, and Cr 6+ generation rates per unit of wire ranged from 1 to 270 μg/g. The results of field study were similar to the findings in the laboratory. The Cr 6+ (ppm) in the fume did not necessarily correlate with the Cr 6+ generation rate. Physical properties were similar for the processes, with mass median aerodynamic diameters ranging from 250 to 336 nm, while the FCAW and SMAW fumes were larger (360 and 670 nm, respectively). The pulsed axial spray method was the best choice of the processes studied based on minimal fume generation, minimal Cr 6+ generation, and cost per weld. This method is usable in any position, has a high metal deposition rate, and is relatively simple to learn and use.
ERIC Educational Resources Information Center
Gall, Joyce P.
This module on owning and operating a welding business is one of 36 in a series on entrepreneurship. The introduction tells the student what topics will be covered and suggests other modules to read in related occupations. Each unit includes student goals, a case study, and a discussion of the unit subject matter. Learning activities are divided…
Federal Register 2010, 2011, 2012, 2013, 2014
2013-02-25
... Diameter Line Pipe From Japan; Scheduling of a Full Five-Year Review Concerning the Antidumping Duty Order on Welded Large Diameter Line Pipe From Japan AGENCY: United States International Trade Commission... revocation of the antidumping duty order on welded large diameter line pipe from Japan would be likely to...
Selecting Processes to Minimize Hexavalent Chromium from Stainless Steel Welding
KEANE, M.; SIERT, A.; STONE, S.; CHEN, B.; SLAVEN, J.; CUMPSTON, A.; ANTONINI, J.
2015-01-01
Eight welding processes/shielding gas combinations were assessed for generation of hexavalent chromium (Cr6+) in stainless steel welding fumes. The processes examined were gas metal arc welding (GMAW) (axial spray, short circuit, and pulsed spray modes), flux cored arc welding (FCAW), and shielded metal arc welding (SMAW). The Cr6+ fractions were measured in the fumes; fume generation rates, Cr6+ generation rates, and Cr6+ generation rates per unit mass of welding wire were determined. A limited controlled comparison study was done in a welding shop including SMAW, FCAW, and three GMAW methods. The processes studied were compared for costs, including relative labor costs. Results indicate the Cr6+ in the fume varied widely, from a low of 2800 to a high of 34,000 ppm. Generation rates of Cr6+ ranged from 69 to 7800 μg/min, and Cr6+ generation rates per unit of wire ranged from 1 to 270 μg/g. The results of field study were similar to the findings in the laboratory. The Cr6+ (ppm) in the fume did not necessarily correlate with the Cr6+ generation rate. Physical properties were similar for the processes, with mass median aerodynamic diameters ranging from 250 to 336 nm, while the FCAW and SMAW fumes were larger (360 and 670 nm, respectively). Conclusion: The pulsed axial spray method was the best choice of the processes studied based on minimal fume generation, minimal Cr6+ generation, and cost per weld. This method is usable in any position, has a high metal deposition rate, and is relatively simple to learn and use. PMID:26690276
Leaf seal for gas turbine stator shrouds and a nozzle band
Burdgick, Steven Sebastian; Sexton, Brendan Francis
2002-01-01
A leaf seal assembly is secured to the trailing edge of a shroud segment for sealing between the shroud segment and the leading edge side wall of a nozzle outer band. The leaf seal includes a circumferentially elongated seal plate biased by a pair of spring clips disposed in a groove along the trailing edge of the shroud segment to maintain the seal plate in engagement with the flange on the leading edge side wall of the nozzle outer band. The leaf seal plate and spring clips receive pins tack-welded to the shroud segment to secure the leaf seal assembly in place.
Welding and lung cancer in Central and Eastern Europe and the United Kingdom.
't Mannetje, Andrea; Brennan, Paul; Zaridze, David; Szeszenia-Dabrowska, Neonila; Rudnai, Peter; Lissowska, Jolanta; Fabiánová, Eleonóra; Cassidy, Adrian; Mates, Dana; Bencko, Vladimir; Foretova, Lenka; Janout, Vladimir; Fevotte, Joelle; Fletcher, Tony; Boffetta, Paolo
2012-04-01
Occupation as a welder has been associated with a 25%-40% increase in lung cancer risk. This study aims to elucidate to what extent confounding by smoking and asbestos drives this association and to evaluate the role of welding-related exposures such as chromium. The study included 2,197 male incident lung cancer cases and 2,295 controls from Romania, Hungary, Poland, Russia, Slovakia, the Czech Republic, and the United Kingdom from 1998 to 2001. Information on risk factors was collected through face-to-face interviews. Experts assessed exposure to 70 agents, and risk estimates were adjusted for smoking and occupational exposures. Occupation as a welder/flame cutter (prevalence controls: 3.7%) was associated with an odds ratio of 1.36 (95% confidence interval (CI): 1.00, 1.86) after adjustment for smoking and occupational exposures including asbestos. An odds ratio of 1.18 (95% CI: 1.01, 1.38) was found for welding fumes (prevalence controls: 22.8%), increasing to 1.38 for more than 25 exposure years (95% CI: 1.09, 1.75). A duration-response association was also observed for mild steel welding without chromium exposure. In this population, occupational exposure to welding fumes accounted for approximately 4% of lung cancer cases, to which both stainless and mild steel welding contributed equally. Given that welding remains a common task for many workers, exposure to welding fumes represents an important risk factor for lung cancer.
NASA Technical Reports Server (NTRS)
Nunes, Arthur C., Jr.
2008-01-01
Friction stir welding (FSW) is a solid state welding process invented in 1991 at The Welding Institute in the United Kingdom. A weld is made in the FSW process by translating a rotating pin along a weld seam so as to stir the sides of the seam together. FSW avoids deleterious effects inherent in melting and promises to be an important welding process for any industries where welds of optimal quality are demanded. This article provides an introduction to the FSW process. The chief concern is the physical effect of the tool on the weld metal: how weld seam bonding takes place, what kind of weld structure is generated, potential problems, possible defects for example, and implications for process parameters and tool design. Weld properties are determined by structure, and the structure of friction stir welds is determined by the weld metal flow field in the vicinity of the weld tool. Metal flow in the vicinity of the weld tool is explained through a simple kinematic flow model that decomposes the flow field into three basic component flows: a uniform translation, a rotating solid cylinder, and a ring vortex encircling the tool. The flow components, superposed to construct the flow model, can be related to particular aspects of weld process parameters and tool design; they provide a bridge to an understanding of a complex-at-first-glance weld structure. Torques and forces are also discussed. Some simple mathematical models of structural aspects, torques, and forces are included.
77 FR 64545 - Drawn Stainless Steel Sinks From China
Federal Register 2010, 2011, 2012, 2013, 2014
2012-10-22
... are joined through a welding operation to form one unit are covered by the scope of the investigations... seamless corners, but rather are made by notching and bending the stainless steel, and then welding and...
Online quality monitoring of welding processes by means of plasma optical spectroscopy
NASA Astrophysics Data System (ADS)
Ferrara, Michele; Ancona, Antonio; Lugara, Pietro M.; Sibilano, Michele
2000-02-01
An optical monitoring system for the welding process has been developed; it is based on the study of the optical emission of the welding plasma plume, created during the welding of stainless steels and other iron-based materials. In the first approach a continuous wave CO2 laser of 2500-Watt maximum power, available at the INFM Research Unit labs in Bari University, has been used as welding source. A detailed spectroscopic study of the visible and UV welding plasma emission has been carried out; many transition lines corresponding to the elements composing the material to be welded have been found. By means of an appropriate selection of these lines and suitable algorithms, the electronic temperature of the plasma plume has been calculated and its evolution recorded as a function of several welding parameters. The behavior of the registered signal has resulted to be correlated to the welded joint quality. These findings have allowed to design and assemble a portable, non-intrusive and real-time welding quality optical sensor which has been successfully tested for laser welding of metals in different geometrical configurations; it has been capable of detecting a wide range of weld defects normally occurring during industrial laser metal-working. This sensor has also been tested in arc welding industrial processes (TIG) with promising results.
Control of arc length during gas metal arc welding
DOE Office of Scientific and Technical Information (OSTI.GOV)
Madigan, R.B.; Quinn, T.P.
1994-12-31
An arc-length control system has been developed for gas metal arc welding (GMAW) under spray transfer welding conditions. The ability to monitor and control arc length during arc welding allows consistent weld characteristics to be maintained and therefore improves weld quality. Arc length control has only been implemented for gas tungsten arc welding (GTAW), where an automatic voltage control (AVC) unit adjusts torch-to-work distance. The system developed here compliments the voltage- and current-sensing techniques commonly used for control of GMAW. The system consists of an arc light intensity sensor (photodiode), a Hall-effect current sensor, a personal computer and software implementingmore » a data interpretation and control algorithms. Arc length was measured using both arc light and arc current signals. Welding current was adjusted to maintain constant arc length. A proportional-integral-derivative (PID) controller was used. Gains were automatically selected based on the desired welding conditions. In performance evaluation welds, arc length varied from 2.5 to 6.5 mm while welding up a sloped workpiece (ramp in CTWD) without the control. Arc length was maintained within 1 mm of the desired (5 mm ) with the control.« less
NASA Astrophysics Data System (ADS)
Willcock, M. A. W.; Cas, R. A. F.
2014-06-01
Exceptional exposure through a Permian intra-caldera ignimbrite fill within the 42 × 40 km Ora caldera (>1,290 km3 erupted volume) provides an opportunity to study welding textures in a thick intra-caldera ignimbrite succession. The ignimbrite succession records primary dense welding, a simple cooling unit structure, common crystallisation zones, and remarkably preserves fresh to slightly hydrated glass in local vitrophyre zones. Evidence for primary syn- and post-emplacement welding consists of (a) viscously deformed and sintered juvenile glass and relict shard textures; (b) complete deposit welding; (c) subtle internal welding intensity variations; (d) vitrophyre preserved locally at the base of the ignimbrite succession; (e) persistent fiamme juvenile clast shapes throughout the succession at the macroscopic and microscopic scales, defining a moderate to well-developed eutaxitic texture; (f) common undulating juvenile clast (pumice) margins and feathery terminations; (g) a general loss of deposit porosity; and (h) perlitic fracturing. A low collapsing or fountaining explosive eruption column model is proposed to have facilitated the ubiquitous welding of the deposit, which in turn helped preserve original textures. The ignimbrite succession preserves no evidence of a time break through the sequence and columnar joints cross-gradational ignimbrite lithofacies boundaries, so the ignimbrite is interpreted to represent a simple cooling unit. Aspect ratio and anisotropy of magnetic susceptibility (AMS) analyses through stratigraphic sections within the thick intra-caldera succession and at the caldera margin reveal variable welding compaction and strain profiles. Significantly, these data show that welding degree/intensity may vary in an apparently simple cooling unit because of variations in eruption process recorded in differing lithofacies. These data imply complex eruption, emplacement, and cooling processes. Three main crystallisation textural zones are identified in the ignimbrite succession: localised vitrophyre zones, widespread microcrystalline to sparsely spherulitic pseudomorphed vitriclastic textural zones, and thick granophyric zones. These zones record a typical spectrum from rapid to prolonged cooling. The non-uniform crystallisation patterns reflect variations in deposit thickness, the relative position of deposits within the larger ignimbrite succession, the type of substrate material, and the degree of confinement in the intra-caldera setting. We support previous work suggesting that traditional welding classifications (e.g. Smith, US Geological Survey Professional Paper 354-F 1960b) are most appropriate for use within altered and/or ancient ignimbrite successions.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Elston, W.E.
1981-07-01
Results are reported of geologic mapping of geothermal anomalies in the Gila Hot Springs KGRA/Mimbres Hot Springs area, Grant County. They suggest that both hot-spring occurrences are structurally controlled by the intersection of a major Basin and Range fault and the disturbed margin of an ash-flow tuff cauldron. Hydrothermal alteration in both areas is related to mid-Tertiary volcanism, not to modern hot springs. At Gila Hot Springs, the geothermal aquifer is a zone at the contact between the unwelded top of a major ash-flow tuff sheet (Bloodgood Canyon Rhyolite Tuff) and a succession of interlayered vesicular basaltic andesite flows andmore » thin sandstone beds (Bearwallow Mountain Formation). Scattered groups of natural hot springs occur at intersections of this zone and the faults bordering the northeastern side of the Gila Hot Springs graben. Hydrothermal alteration of Bloodgood Canyon Rhyolite Tuff near major faults seems to have increased its permeability. At Mimbres Hot Springs, a single group of hot springs is controlled by the intersection of the Mimbres Hot Springs fault and a fractured welded ash-flow tuff that fills the Emory cauldron (Kneeling Nun Tuff). Gila Hot Springs and Mimbres Hot Springs do not seem to be connected by throughgoing faults. At both localities, hot spring water is used locally for space heating and domestic hot water; at Gila Hot Springs, water of 65.6/sup 0/C (150/sup 0/F) is used to generate electricity by means of a 10 kw freon Rankine Cycle engine. This is the first such application in New Mexico.« less
Welding in Space: Lessons Learned for Future In Space Repair Development
NASA Technical Reports Server (NTRS)
Russell, C. K.; Nunes, A. C.; Zimmerman, F. R.
2005-01-01
Welds have been made in the harsh environment of space only twice in the history of manned space flight. The United States conducted the M5 12 experiment on Skylab and the former Soviet Union conducted an Extravehicular Activity. Both experiments demonstrated electron beam welding. A third attempt to demonstrate and advance space welding was made by the Marshall Space Flight Center in the 90's but the experiment was demanifested as a Space Shuttle payload. This presentation summarizes the lessons learned from these three historical experiences in the areas of safety, design, operations and implementation so that welding in space can become an option for in space repair applications.
High Strength Steel Weldment Reliability: Weld Metal Hydrogen Trapping.
1998-02-01
Reliability : Weld Metal Hydrogen Trapping submitted to : United States Army Research Office Materials Science Division P.O. Box 12211 Research Triangle...Conf. Proc. of Welding and Related Technologies for the XXIth Century, November 1998, Kiev, Ukraine : "Hydrogen Assisted Cracking in...appendices (see appendix IV). Next TTCP workshop will be held from 6th to 8th October 1998, at CANMET , Ottawa, Ontario, Canada. 20 III. Figures 18
Dismantling of Radium-226 Coal Level Gauges: Encountered Problems and How to Solve
DOE Office of Scientific and Technical Information (OSTI.GOV)
Punnachaiya, M.; Nuanjan, P.; Moombansao, K.
2006-07-01
This paper describes the techniques for dismantling of disused-sealed Radium-226 (Ra-226) coal level gauges which the source specifications and documents were not available, including problems occurred during dismantling stage and the decision making in solving all those obstacles. The 2 mCi (20 pieces), 6 mCi (20 pieces) and 6.6 mCi (30 pieces) of Ra-226 hemi-spherically-shaped with lead-filled coal level gauges were used in industrial applications for electric power generation. All sources needed to be dismantled for further conditioning as requested by the International Atomic Energy Agency (IAEA). One of the 2 mCi Ra-226 source was dismantled under the supervision ofmore » IAEA expert. Before conditioning period, each of the 6 mCi and 6.6 mCi sources were dismantled and inspected. It was found that coal level gauges had two different source types: the sealed cylindrical source (diameter 2 cm x 2 cm length) locked with spring in lead housing for 2 mCi and 6.6 mCi; while the 6 mCi was an embedded capsule inside source holder stud assembly in lead-filled housing. Dismantling Ra-226 coal level gauges comprised of 6 operational steps: confirmation of the surface dose rate on each source activity, calculation of working time within the effective occupational dose limit, cutting the weld of lead container by electrical blade, confirmation of the Ra-226 embedded capsule size using radiation scanning technique and gamma radiography, automatic sawing of the source holder stud assembly, and transferring the source to store in lead safe box. The embedded length of 6 mCi Ra-226 capsule in its diameter 2 cm x 14.7 cm length stud assembly was identified, the results from scanning technique and radiographic film revealed the embedded source length of about 2 cm, therefore all the 6 mCi sources were safely cut at 3 cm using the automatic saw. Another occurring problem was one of the 6.6 mCi spring type source stuck inside its housing because the spring was deformed and there was previously a leakage on inner source housing. Thus, during manufacturing the filled-lead for shielding passed through this small hole and fixed the deformed spring together with the source. The circular surface of inner hole was measured and slowly drilled at a diameter 2.2 cm behind shielding, till the spring and the fixed lead sheet were cut, therefore the source could be finally hammered out. The surface dose rate of coal level gauges before weld cutting was 10-15 mR/hr and the highest dose rate at the position of the weld cutter was 2.5 mR/hr. The total time for each weld cutting and automatic sawing was 2-3 minutes and 1 minute, respectively. The source was individually and safely transferred to store in lead safe box using a 1-meter length tong and a light container with 1 meter length handle. The total time for Ra-226 (70 pieces) dismantling, including the encountered problems and their troubles shooting took 4 days operation in which the total dose obtained by 18 operators were ranged from 1-38 {mu}Sv. The dismantling team safely completed the activities within the effective dose limit for occupational exposure of 20 mSv/year (80 {mu}Sv/day). (authors)« less
Federal Register 2010, 2011, 2012, 2013, 2014
2012-01-17
..., Taiwan, Thailand, and Turkey; Scheduling of Full Five-Year Reviews AGENCY: United States International... Turkey, the antidumping duty orders on welded carbon steel pipe and tube from India, Thailand, and Turkey...
Physical and Thermal Structure of the Bishop Tuff, California
NASA Astrophysics Data System (ADS)
Wilson, C. J.; Hildreth, W.
2001-12-01
The 0.76 Ma Bishop Tuff, California, includes an ignimbrite constructed from a series of overlapping packages of material erupted sequentially and simultaneously from multiple sources around the ring fracture of Long Valley caldera (Wilson, C.J.N., Hildreth, W., 1997, Journal of Geology 105, 407-439). Exceptionally good continuous exposures of the ignimbrite in the walls of Owens Gorge to the east of Long Valley provide a cross-section through the east-side packages (Ig1E and Ig2E). We have measured 10 sections up the gorge walls to draw up a cross section of the ignimbrite down Owens Gorge, using lithic abundances and lithologies to define the physical eruptive packages and their subdivisions, and measurements of tuff bulk density (as an easily measured proxy for welding intensity) to define the thermal eruptive packages. The physically emplaced bodies of ignimbrite represent an overlapping, shingling suite of material such that successively later ignimbrite occurs most prominently farther away from source. Two major and two lesser zones of maximum density (welding) are present, the lower two (in Ig1Ea and lower Ig1Eb) in upper Owens Gorge, and the two most prominent (upper Ig1Eb and Ig2Eb) in middle and lower parts of the gorge. Welding fluctuations are controlled by bulk temperatures of individual batches of hotter and cooler material, but the intensity of the welding also depends on deposit thickness (i.e. load stress). Physically defined contacts between ignimbrite packages show that time breaks inferred to be of hours may not result in formation of any visible parting or flow unit boundary. Furthermore, positions of density (welding) minima between zones of higher density tuff do not coincide with horizons of stratigraphic significance. These observations lead to two conclusions. (1) The absence of clear partings or flow unit boundaries in an ignimbrite sequence is not diagnostic either of the material representing a single flow unit, or of the material being continuously progressively aggraded. (2) Use of the density (welding) minimum to locate the boundaries of cooling units and in measuring and modelling the emplacement and thermal history of compound cooling units may lead to errors.
NASA Astrophysics Data System (ADS)
Rooyakkers, S. M.; Stix, J.; Berlo, K.; Tuffen, H.
2017-12-01
Large, explosive basaltic or basalt-dominated eruptions linked with caldera collapse are uncommon and poorly understood, and collapse of basaltic calderas is more commonly driven by subsurface magma drainage and/or lava effusion. To better understand these rare events, we present field observations and interpretations of the Halarauður sequence, a complex series of pyroclastic deposits previously linked with formation of the Krafla caldera [1]. Basal units are locally dispersed and vary in both composition and mode of emplacement, reflecting tapping of discrete magma batches at widely-spaced vents. Very localised (t1/2 < tens of m) basaltic scoria and ash deposits at sites both adjacent to the ring fault and several km from the caldera are interpreted as proximal fallout from weak strombolian activity. Elsewhere, rhyolitic pumice and ash units with variable degrees of basaltic admixing, dm-scale spatter bombs and/or lithic concentrations are interpreted as small-volume PDC deposits. Abrupt intensification of the eruption is marked by an upward transition into two volumetrically dominant, regionally dispersed units. A remarkably heterogeneous, basaltic to hybrid intermediate spatter-rich welded tuff overlies the early-phase deposits, with a maximum thickness of 15 m. Welding intensity varies at the dm-scale both vertically and laterally, and is influenced by the local abundance of lithics. Lithic-rich horizons reflect periods of conduit instability, likely coincident with caldera collapse. This unit has previously been interpreted as a welded airfall [1], but features more consistent with lateral emplacement, including lithic concentration zones, dense welding > 7 km from probable vent sites, and rapid local thickness changes influenced by paleotopography suggest emplacement as a spatter-rich PDC. The unit grades up into a basaltic lava-like tuff with similar dispersal, interpreted as a lava-like ignimbrite deposited during the climactic phase. The Halarauður eruption is unusual for a basalt-dominated event in its complexity, explosivity, and the generation of welded ignimbrites. This event represents an endmember style of basaltic volcanism, and a worst-case scenario for eruptions at Icelandic calderas. [1] Calderone GM, Grunvold K, Oskarsson N (1990). J Volcanol Geotherm Res 44:303-314
Geldon, A.L.
1993-01-01
Boreholes UE-25c #1, UE-25c #2, and UE-25c #3 (collectively called the C-holes) each were drilled to a depth of 914.4 meters at Yucca Mountain, on the Nevada Test Site, in 1983 and 1984 for the purpose of conducting aquifer and tracer tests. Each of the boreholes penetrated the Paintbrush Tuff and the tuffs and lavas of Calico Hills and bottomed in the Crater Flat Tuff. The geologic units penetrated consist of devitrified to vitrophyric, nonwelded to densely welded, ash-flow tuff, tuff breccia, ash-fall tuff, and bedded tuff. Below the water table, which is at an average depth of 401.6 meters below land surface, the rocks are argillic and zeolitic. The geologic units at the C-hole complex strike N. 2p W. and dip 15p to 21p NE. They are cut by several faults, including the Paintbrush Canyon Fault, a prominent normal fault oriented S. 9p W., 52.2p NW. The rocks at the C-hole complex are fractured extensively, with most fractures oriented approximately perpendicular to the direction of regional least horizontal principal stress. In the Crater Flat Tuff and the tuffs and lavas of Calico Hills, fractures strike predominantly between S. 20p E. and S. 20p W. and secondarily between S. 20p E. and S. 60p E. In the Topopah Spring Member of the Paintbrush Tuff, however, southeasterly striking fractures predominate. Most fractures are steeply dipping, although shallowly dipping fractures occur in nonwelded and reworked tuff intervals of the Crater Flat Tuff. Mineral-filled fractures are common in the tuff breccia zone of the Tram Member of the Crater Flat Tuff, and, also, in the welded tuff zone of the Bullfrog Member of the Crater Flat Tuff. The fracture density of geologic units in the C-holes was estimated to range from 1.3 to 7.6 fractures per cubic meter. Most of these estimates appear to be the correct order of magnitude when compared to transect measurements and core data from other boreholes 1.3 orders of magnitude too low. Geophysical data and laboratory analyses were used to determine matrix hydrologic properties of the tuffs and lavas of Calico Hills and the Crater Flat Tuff in the C-holes. The porosity ranged from 12 to 43 percent and, on the average, was larger in nonwelded to partially welded, ash-flow tuff, ashfall tuff, and reworked tuff than in moderately to densely welded ash-flow tuff. The pore-scale horizontal permeability of nine samples ranged from 5.7x10'3 to 2.9 millidarcies, and the pore-scale vertical permeability of these samples ranged from 3.7x10'* to 1.5 millidarcies. Ratios of pore-scale horizontal to vertical permeability generally ranged from 0.7 to 2. Although the number of samples was small, values of pore-scale permeability determined were consistent with samples from other boreholes at Yucca Mountain. The specific storage of nonwelded to partially welded ash-flow tuff, ash-fall tuff, and reworked tuff was estimated from porosity and elasticity to' be 2xlO'6 per meter, twice the specific storage of moderately to densely welded ash-flow tuff and tuff breccia. The storativity of geologic units, based on their average thickness (corrected for bedding dip) and specific storage, was estimated to range from 1xlO's to 2xlO'4. Ground-water flow in the Tertiary rocks of the Yucca Mountain area is not confined by strata but appears to result from the random intersection of water-bearing fractures and faults. Even at the C-hole complex, an area of only 1,027 square meters, water-producing zones during pumping tests vary from borehole to borehole. In borehole UE-25c #1, water is produced mainly from the lower, nonwelded to welded zone of the Bullfrog Member of the Crater Flat Tuff and secondarily from the tuff-breccia zone of the Tram Member of the Crater Flat Tuff. In borehole UE-25c #3, water is produced in nearly equal proportions from these two intervals and the central, moderately to densely welded zone of the Bullfrog Member. In borehole UE-25c #2, almost all production comes from the moderately to dense
Process Simulation of Gas Metal Arc Welding Software
DOE Office of Scientific and Technical Information (OSTI.GOV)
Murray, Paul E.
2005-09-06
ARCWELDER is a Windows-based application that simulates gas metal arc welding (GMAW) of steel and aluminum. The software simulates the welding process in an accurate and efficient manner, provides menu items for process parameter selection, and includes a graphical user interface with the option to animate the process. The user enters the base and electrode material, open circuit voltage, wire diameter, wire feed speed, welding speed, and standoff distance. The program computes the size and shape of a square-groove or V-groove weld in the flat position. The program also computes the current, arc voltage, arc length, electrode extension, transfer ofmore » droplets, heat input, filler metal deposition, base metal dilution, and centerline cooling rate, in English or SI units. The simulation may be used to select welding parameters that lead to desired operation conditions.« less
The Effect of Weld Penetration on Blast Performance of Welded Panels
2014-08-01
requirements of blast and ballistic protection, structural strength, fatigue resistance, unit mass and production cost. The testing described in this report...UNCLASSIFIED 7 TETRA S 20 9 3-G is an austenitic filler material often selected for welding high strength armour steels to control hydrogen induced...repeatability, lower cost, faster test turnaround and a reduced number of variables to control . Figure 30 is an illustration of the simplifications made
ERIC Educational Resources Information Center
Johnson, Don; And Others
This document contains supplemental materials for special needs high school students intended to facilitate their mainstreaming in regular welding classes. Teacher's materials precede the materials for students and include general notes for the instructor, suggestions, eight references, a class progress chart, a questionnaire on the usefulness of…
Fundamentals of Welding. Teacher Edition.
ERIC Educational Resources Information Center
Fortney, Clarence; And Others
These instructional materials assist teachers in improving instruction on the fundamentals of welding. The following introductory information is included: use of this publication; competency profile; instructional/task analysis; related academic and workplace skills list; tools, materials, and equipment list; and 27 references. Seven units of…
Federal Register 2010, 2011, 2012, 2013, 2014
2012-03-27
... that are joined through a welding operation to form one unit are covered by the scope of the... made by notching and bending the stainless steel, and then welding and finishing the vertical corners...
Numerical modeling of perched water under Yucca Mountain, Nevada
Hinds, J.J.; Ge, S.; Fridrich, C.J.
1999-01-01
The presence of perched water near the potential high-level nuclear waste repository area at Yucca Mountain, Nevada, has important implications for waste isolation. Perched water occurs because of sharp contrasts in rock properties, in particular between the strongly fractured repository host rock (the Topopah Spring welded tuff) and the immediately underlying vitrophyric (glassy) subunit, in which fractures are sealed by clays that were formed by alteration of the volcanic glass. The vitrophyre acts as a vertical barrier to unsaturated flow throughout much of the potential repository area. Geochemical analyses (Yang et al. 1996) indicate that perched water is relatively young, perhaps younger than 10,000 years. Given the low permeability of the rock matrix, fractures and perhaps fault zones must play a crucial role in unsaturated flow. The geologic setting of the major perched water bodies under Yucca Mountain suggests that faults commonly form barriers to lateral flow at the level of the repository horizon, but may also form important pathways for vertical infiltration from the repository horizon down to the water table. Using the numerical code UNSAT2, two factors believed to influence the perched water system at Yucca Mountain, climate and fault-zone permeability, are explored. The two-dimensional model predicts that the volume of water held within the perched water system may greatly increase under wetter climatic conditions, and that perched water bodies may drain to the water table along fault zones. Modeling results also show fault flow to be significantly attenuated in the Paintbrush Tuff non-welded hydrogeologic unit.
NASA Astrophysics Data System (ADS)
Seffer, Oliver; Pfeifer, Ronny; Springer, André; Kaierle, Stefan
Due to the enormous potential of weight saving, and the consequential reduction of pollutant emissions, the use of hybrid components made of steel and aluminum alloys is increasing steadily, especially concerning automotive lightweight construction. However, thermal joining of steel and aluminum is still being researched, due to a limited solubility of the binary system of iron and aluminum causing the formation of hard and brittle intermetallic phases, which decrease the strength and the formability of the dissimilar seam. The presented results show the investigation of laser beam welding for joining different dissimilar hybrid components of the steel materials HX220LAD+Z100, 22MnB5+AS150 and 1.4301, as well as the aluminum alloy AA6016-T4 as a lap joint. Among other things, the influences of the energy per unit length, the material grade, the sheet thickness t, the weld type (lap weld, fillet weld) and the arrangement of the base materials in a lap joint (aluminum-sided irradiation, steel-sided irradiation) on the achievable strengths are analyzed. The characterization of the dissimilar joints includes tensile shear tests and metallographic analyses, depending on the energy per unit length.
Welding. Ohio's Competency Analysis Profile.
ERIC Educational Resources Information Center
Ohio State Univ., Columbus. Vocational Instructional Materials Lab.
This Ohio Competency Analysis Profile (OCAP), derived from a modified Developing a Curriculum (DACUM) process, is a comprehensive and verified employer competency list for a welding program. It contains units (with or without subunits), competencies, and competency builders that identify the occupational, academic, and employability skills needed…
Federal Register 2010, 2011, 2012, 2013, 2014
2013-04-11
... are joined through a welding operation to form one unit are covered by the scope of the order. Drawn... steel, and then welding and finishing the vertical corners to form the bowls. Stainless steel sinks with...
Federal Register 2010, 2011, 2012, 2013, 2014
2013-04-11
... are joined through a welding operation to form one unit are covered by the scope of the order. Drawn... steel, and then welding and finishing the vertical corners to form the bowls. Stainless steel sinks with...
Tiossi, Rodrigo; Rodrigues, Renata Cristina Silveira; de Mattos, Maria da Glória Chiarello; Ribeiro, Ricardo Faria
2008-01-01
This study compared the vertical misfit of 3-unit implant-supported nickel-chromium (Ni-Cr) and cobalt-chromium (Co-Cr) alloy and commercially pure titanium (cpTi) frameworks after casting as 1 piece, after sectioning and laser welding, and after simulated porcelain firings. The results on the tightened side showed no statistically significant differences. On the opposite side, statistically significant differences were found for Co-Cr alloy (118.64 microm [SD: 91.48] to 39.90 microm [SD: 27.13]) and cpTi (118.56 microm [51.35] to 27.87 microm [12.71]) when comparing 1-piece to laser-welded frameworks. With both sides tightened, only Co-Cr alloy showed statistically significant differences after laser welding. Ni-Cr alloy showed the lowest misfit values, though the differences were not statistically significantly different. Simulated porcelain firings revealed no significant differences.
Hansen, M.C.; Egorov, Alexey; Roy, David P.; Potapov, P.; Ju, J.; Turubanova, S.; Kommareddy, I.; Loveland, Thomas R.
2011-01-01
Vegetation Continuous Field (VCF) layers of 30 m percent tree cover, bare ground, other vegetation and probability of water were derived for the conterminous United States (CONUS) using Landsat 7 Enhanced Thematic Mapper Plus (ETM+) data sets from the Web-Enabled Landsat Data (WELD) project. Turnkey approaches to land cover characterization were enabled due to the systematic WELD Landsat processing, including conversion of digital numbers to calibrated top of atmosphere reflectance and brightness temperature, cloud masking, reprojection into a continental map projection and temporal compositing. Annual, seasonal and monthly WELD composites for 2008 were used as spectral inputs to a bagged regression and classification tree procedure using a large training data set derived from very high spatial resolution imagery and available ancillary data. The results illustrate the ability to perform Landsat land cover characterizations at continental scales that are internally consistent while retaining local spatial and thematic detail.
78 FR 70069 - Circular Welded Carbon-Quality Steel Pipe From China
Federal Register 2010, 2011, 2012, 2013, 2014
2013-11-22
... INTERNATIONAL TRADE COMMISSION [Investigation Nos. 701-TA-447 and 731-TA-1116 (Review)] Circular Welded Carbon-Quality Steel Pipe From China Determination On the basis of the record \\1\\ developed in the subject five-year reviews, the United States International Trade Commission (Commission) determines...
77 FR 65712 - Circular Welded Carbon-Quality Steel Pipe From Vietnam; Termination of Investigation
Federal Register 2010, 2011, 2012, 2013, 2014
2012-10-30
... INTERNATIONAL TRADE COMMISSION [Investigation No. 701-TA-485 (Final)] Circular Welded Carbon-Quality Steel Pipe From Vietnam; Termination of Investigation AGENCY: United States International Trade... carbon-quality steel pipe from Vietnam (investigation No. 701-TA-485 (Final)) is terminated. DATES...
Change of Hot Cracking Susceptibility in Welding of High Strength Aluminum Alloy AA 7075
NASA Astrophysics Data System (ADS)
Holzer, M.; Hofmann, K.; Mann, V.; Hugger, F.; Roth, S.; Schmidt, M.
High strength aluminum alloys are known as hard to weld alloys due to their high hot crack susceptibility. However, they have high potential for applications in light weight constructions of automotive industry and therefore it is needed to increase weldability. One major issue is the high hot cracking susceptibility. Vaporization during laser beam welding leads to a change of concentration of the volatile elements magnesium and zinc. Hence, solidification range of the weld and therefore hot cracking susceptibility changes. Additionally, different welding velocities lead to changed solidification conditions with certain influence on hot cracking. This paper discusses the influence of energy per unit length during laser beam welding of AA 7075 on the change of element concentration in the weld seam and the resulting influence on hot cracking susceptibility. Therefore EDS-measurements of weld seams generated with different velocities are performed to determine the change of element concentration. These quantitative data is used to numerically calculate the solidification range in order to evaluate its influence on the hot cracking susceptibility. Besides that, relative hot crack length and mechanical properties are measured. The results increase knowledge about welding of high strength aluminum alloy AA 7075 and hence support further developing of the welding process.
Water Treatment Technology - Springs.
ERIC Educational Resources Information Center
Ross-Harrington, Melinda; Kincaid, G. David
One of twelve water treatment technology units, this student manual on springs provides instructional materials for two competencies. (The twelve units are designed for a continuing education training course for public water supply operators.) The competencies focus on spring basin construction and spring protection. For each competency, student…
Experimental investigation of time dependent behavior of welded Topopah Spring Tuff
NASA Astrophysics Data System (ADS)
Ma, Lumin
Four types of laboratory tests have been performed. Specimens were attained from four lithophysal zones of the welded Topopah Spring Tuff unit at Yucca Mountain, Nevada: upper lithophysal, middle nonlithophysal, lower lithophysal and lower nonlithophysal zones. Two types of tests are conducted to study time-dependent behavior: constant strain rate and creep tests. Sixty-five specimens from the middle nonlithophysal zone were tested at six strain rates: 10-2, 10-4, 10-5, 10-6, 10-7, and 10-8 s-1. Test durations range from 2 seconds to 7 days. Fourteen specimens from middle nonlithophysal, lower lithophysal and lower nonlithophysal zones are creep tested by incremental stepwise loading. All the tests are conducted under uniaxial compression at room temperature and humidity. Specimens exhibit extremely brittle fracture and fail by axial splitting, and show very little dilatancy if any. It is assumed that microfracturing dominates the inelastic deformation and failure of the tuff. Nonlinear regression is applied to the results of the constant strain rate tests to estimate the relations between peak strength, peak axial strain, secant modulus and strain rate. All three these parameters decrease with a decrease of strain rate and follow power functions: sigmapeak = 271.37 3˙0.0212 0.0212, epsilonpeak = 0.006 3˙0.0083 , ES = 41985.4 3˙0.015 . Secant modulus is introduced mainly as a tool to analyze strain rate dependent axial strain. Two threshold stresses define creep behavior. Below about 50% of peak strength, a specimen does not creep. Above about 94% of peak strength, a specimen creeps at an accelerating rate. Between the two threshold stresses, a power law relates strain rate and stress. One hundred fifty-eight Brazilian (Indirect tensile splitting) tests have been performed at six different constant strain rates. Nineteen lithophysal specimens were tested in uniaxial compression to study their fracture pattern. These specimens have a far less brittle failure mode. They slowly crumble, collapse, and maintain considerable relative strength beyond the peak. Due to the presence of multiple relatively large lithophysal cavities, they are far weaker and softer than the nonlithophysal specimens.
Williams, M.A.; Vondracek, B.
2010-01-01
Karst aquifers are important groundwater resources, but are vulnerable to contamination due to relatively rapid subsurface transport. Springs, points where the landscape and water table intersect and cold groundwater discharges, link aquifer systems with land surfaces and water bodies. As such, in many regions, they are critical to the viability of lakes, streams and cold-water fish communities. An understanding of where springs are located is important to watershed, fishery and environmental management efforts in karst regions. To better understand spatial distribution of springs and as a potential method for identifying variables that characterize locations of springs for improved land and watershed management, a nearest-neighbor analysis and a discriminant function analysis (DFA) of springs were conducted in Winona County, Minnesota USA, a karst landscape. Nearestneighbor analysis examined the spatial spring distribution. Twenty-two variables describing the locations of springs were analyzed to ascertain their ability to discriminate correct aquifer unit or bedrock unit classification for each spring. Springs were clumped with the highest densities in the lowest elevations. Springs were correctly assigned to aquifer units and bedrock units with eight and 11 landscape variables, respectively. Forest land cover was the only land cover type contributing to spring discrimination. Consideration of upland human activities, particularly in forested areas, on spring discharge along with a better understanding of characteristics describing spring locations could lead to better management activities that locate and protect springs and their important contributions to regional ecohydrology. ?? 2010 Springer-Verlag.
Vondracek, Bruce C.; Williams, Mary A.
2010-01-01
Karst aquifers are important groundwater resources, but are vulnerable to contamination due to relatively rapid subsurface transport. Springs, points where the landscape and water table intersect and cold groundwater discharges, link aquifer systems with land surfaces and water bodies. As such, in many regions, they are critical to the viability of lakes, streams and cold-water fish communities. An understanding of where springs are located is important to watershed, fishery and environmental management efforts in karst regions. To better understand spatial distribution of springs and as a potential method for identifying variables that characterize locations of springs for improved land and watershed management, a nearest-neighbor analysis and a discriminant function analysis (DFA) of springs were conducted in Winona County, Minnesota, USA, a karst landscape. Nearest-neighbor analysis examined the spatial spring distribution. Twenty-two variables describing the locations of springs were analyzed to ascertain their ability to discriminate correct aquifer unit or bedrock unit classification for each spring. Springs were clumped with the highest densities in the lowest elevations. Springs were correctly assigned to aquifer units and bedrock units with eight and 11 landscape variables, respectively. Forest land cover was the only land cover type contributing to spring discrimination. Consideration of upland human activities, particularly in forested areas, on spring discharge along with a better understanding of characteristics describing spring locations could lead to better management activities that locate and protect springs and their important contributions to regional ecohydrology.
Development and Testing of a Hydropneumatic Suspension System on a USMC AAV7A1
1991-07-30
original material, SAE 4140 steel alloy hardened to 30/34 Rc, has a yield strength of 130,000 psi. All of the ISU’s were disassembled and were reassembled...plugged and welded in place. Aluminum I-beams were welded in place in the water jet tunnels to act as jounce stops for the aft suspension units. The...following Is a tabulation of components attributed to the vehicle: 1000 Hull, Welded & machined 1100 Bow Plane 2000 Powertrain 3000 Transmission 4000
Federal Register 2010, 2011, 2012, 2013, 2014
2012-03-27
... INTERNATIONAL TRADE COMMISSION [Investigation Nos. 731-TA-865-867 (Second Review)] Stainless Steel Butt-Weld Pipe Fittings From Italy, Malaysia, and the Philippines; Revised Schedule for the Subject Reviews AGENCY: United States International Trade Commission. ACTION: Notice. DATES: Effective Date: March...
Automatic Welding Control Using a State Variable Model.
1979-06-01
A-A10 610 NAVEAL POSTGRADUATE SCH4O.M CEAY CA0/ 13/ SAUTOMATIC WELDING CONTROL USING A STATE VARIABLE MODEL.W()JUN 79 W V "my UNCLASSIFIED...taverse Drive Unit // Jbint Path /Fixed Track 34 (servomotor positioning). Additional controls of heave (vertical), roll (angular rotation about the
Federal Register 2010, 2011, 2012, 2013, 2014
2011-01-26
... DEPARTMENT OF COMMERCE International Trade Administration [A-570-814] Carbon Steel Butt-Weld Pipe..., International Trade Administration, Department of Commerce. SUMMARY: On January 6, 2011, the United States Court of International Trade (``CIT'') sustained the Department of Commerce's (``the Department'') results...
Federal Register 2010, 2011, 2012, 2013, 2014
2013-05-15
... Welding & Machine Co., Brookville, PA...... February 20, 2012. Spherion Staffing Service. 82,487A Miller Welding & Machine Co., Brookville, PA...... February 20, 2012. Spherion Staffing Service. Negative... Analytics Process. 82,249P UnitedHealth Group, Optum, Inc., Eden Prairie, MN.... Credit Balance Field...
Code of Federal Regulations, 2010 CFR
2010-10-01
... Habitat for Snake River Sockeye Salmon and Snake River Spring/Summer and Fall Chinook Salmon 3 Table 3 to... Part 226—Hydrologic Units Containing Critical Habitat for Snake River Sockeye Salmon and Snake River Spring/Summer and Fall Chinook Salmon Hydrologic unit name Hydrologic unit number Sockeye salmon Spring...
Code of Federal Regulations, 2011 CFR
2011-10-01
... Habitat for Snake River Sockeye Salmon and Snake River Spring/Summer and Fall Chinook Salmon 3 Table 3 to... Part 226—Hydrologic Units Containing Critical Habitat for Snake River Sockeye Salmon and Snake River Spring/Summer and Fall Chinook Salmon Hydrologic unit name Hydrologic unit number Sockeye salmon Spring...
Pipe weld crown removal device
Sword, Charles K.; Sette, Primo J.
1992-01-01
A device is provided for grinding down the crown of a pipe weld joining aligned pipe sections so that the weld is substantially flush with the pipe sections joined by the weld. The device includes a cage assembly comprising a pair of spaced cage rings adapted to be mounted for rotation on the respective pipe sections on opposite sides of the weld, a plurality of grinding wheels, supported by the cage assembly for grinding down the crown of the weld, and a plurality of support shafts, each extending longitudinally along the joined pipe sections, parallel thereto, for individually mounting respective grinding wheels. Each end of the support shafts is mounted for rotation in a bearing assembly housed within a radially directed opening in a corresponding one of the cage rings so as to provide radial movement of the associated shaft, and thus of the associated grinding wheel, towards and away from the weld. A first drive sprocket provides rotation of the cage assembly around the pipe sections while a second drive unit, driven by a common motor, provides rotation of the grinding wheels.
6. UNIT VENTILATOR, WOMEN'S COOLING ROOM. Hot Springs National ...
6. UNIT VENTILATOR, WOMEN'S COOLING ROOM. - Hot Springs National Park, Bathhouse Row, Ozark Bathhouse: Mechanical & Piping Systems, State Highway 7, 1 mile north of U.S. Highway 70, Hot Springs, Garland County, AR
Interfacial welding of dynamic covalent network polymers
NASA Astrophysics Data System (ADS)
Yu, Kai; Shi, Qian; Li, Hao; Jabour, John; Yang, Hua; Dunn, Martin L.; Wang, Tiejun; Qi, H. Jerry
2016-09-01
Dynamic covalent network (or covalent adaptable network) polymers can rearrange their macromolecular chain network by bond exchange reactions (BERs) where an active unit replaces a unit in an existing bond to form a new bond. Such macromolecular events, when they occur in large amounts, can attribute to unusual properties that are not seen in conventional covalent network polymers, such as shape reforming and surface welding; the latter further enables the important attributes of material malleability and powder-based reprocessing. In this paper, a multiscale modeling framework is developed to study the surface welding of thermally induced dynamic covalent network polymers. At the macromolecular network level, a lattice model is developed to describe the chain density evolution across the interface and its connection to bulk stress relaxation due to BERs. The chain density evolution rule is then fed into a continuum level interfacial model that takes into account surface roughness and applied pressure to predict the effective elastic modulus and interfacial fracture energy of welded polymers. The model yields particularly accessible results where the moduli and interfacial strength of the welded samples as a function of temperature and pressure can be predicted with four parameters, three of which can be measured directly. The model identifies the dependency of surface welding efficiency on the applied thermal and mechanical fields: the pressure will affect the real contact area under the consideration of surface roughness of dynamic covalent network polymers; the chain density increment on the real contact area of interface is only dependent on the welding time and temperature. The modeling approach shows good agreement with experiments and can be extended to other types of dynamic covalent network polymers using different stimuli for BERs, such as light and moisture etc.
76 FR 5205 - Carbon Steel Butt-Weld Pipe Fittings from Brazil, China, Japan, Taiwan, and Thailand
Federal Register 2010, 2011, 2012, 2013, 2014
2011-01-28
...)] Carbon Steel Butt-Weld Pipe Fittings from Brazil, China, Japan, Taiwan, and Thailand AGENCY: United... Thailand. SUMMARY: The Commission hereby gives notice of the scheduling of expedited reviews pursuant to..., Taiwan, and Thailand would be likely to lead to continuation or recurrence of material injury within a...
The Economic Consequences of Investing in Shipbuilding: Case Studies in the United States and Sweden
2015-01-01
aluminum-welding rather than steel -welding expertise. Indeed, most new Austal hires, we were told, lacked any shipbuilding experience. Many lacked any...of November 29, 2014: http://www.oanda.com/currency/historical-rates/ Owyang, Michael T., Valerie A. Ramey, and Sarah Zubairy, “Are Government
Metallurgy and Heat Treating. Welding Module 7. Instructor's Guide.
ERIC Educational Resources Information Center
Missouri Univ., Columbia. Instructional Materials Lab.
This guide is intended to assist vocational educators in teaching a three-unit module in metallurgy and heat treating. The module is part of a welding curriculum that has been designed to be totally integrated with Missouri's Vocational Instruction Management System. The basic principles of metallurgy and heat treatment and techniques for…
49 CFR 179.300-10 - Postweld heat treatment.
Code of Federal Regulations, 2014 CFR
2014-10-01
... 49 Transportation 3 2014-10-01 2014-10-01 false Postweld heat treatment. 179.300-10 Section 179... Specifications for Multi-Unit Tank Car Tanks (Classes DOT-106A and 110AW) § 179.300-10 Postweld heat treatment. After welding is complete, steel tanks and all attachments welded thereto, must be postweld heat treated...
49 CFR 179.300-10 - Postweld heat treatment.
Code of Federal Regulations, 2013 CFR
2013-10-01
... 49 Transportation 3 2013-10-01 2013-10-01 false Postweld heat treatment. 179.300-10 Section 179... Specifications for Multi-Unit Tank Car Tanks (Classes DOT-106A and 110AW) § 179.300-10 Postweld heat treatment. After welding is complete, steel tanks and all attachments welded thereto, must be postweld heat treated...
ERIC Educational Resources Information Center
American Welding Society, Miami, FL.
The American Welding Society (AWS) Education Grant Committee was organized in 1993 to unite employers, trade unions, educators, technical specialists, welding equipment manufacturers, and AWS members in efforts to develop national skills standards for training and certifying entry-level, advanced, and expert welders. Data were collected through…
Fit Analysis of Different Framework Fabrication Techniques for Implant-Supported Partial Prostheses.
Spazzin, Aloísio Oro; Bacchi, Atais; Trevisani, Alexandre; Farina, Ana Paula; Dos Santos, Mateus Bertolini
2016-01-01
This study evaluated the vertical misfit of implant-supported frameworks made using different techniques to obtain passive fit. Thirty three-unit fixed partial dentures were fabricated in cobalt-chromium alloy (n = 10) using three fabrication methods: one-piece casting, framework cemented on prepared abutments, and laser welding. The vertical misfit between the frameworks and the abutments was evaluated with an optical microscope using the single-screw test. Data were analyzed using one-way analysis of variance and Tukey test (α = .05). The one-piece casted frameworks presented significantly higher vertical misfit values than those found for framework cemented on prepared abutments and laser welding techniques (P < .001 and P < .003, respectively). Laser welding and framework cemented on prepared abutments are effective techniques to improve the adaptation of three-unit implant-supported prostheses. These techniques presented similar fit.
Hydrology of the unsaturated zone, Yucca Mountain, Nevada
Lecain, Gary D.; Stuckless, John S.
2012-01-01
The unsaturated zone at Yucca Mountain was investigated as a possible site for the nation's first high-level nuclear waste repository. Scientific investigations included infiltration studies, matrix properties testing, borehole testing and monitoring, underground excavation and testing, and the development of conceptual and numerical models of the hydrologic processes at Yucca Mountain. Infiltration estimates by empirical and geochemical methods range from 0.2 to 1.4 mm/yr and 0.2–6.0 mm/yr, respectively. Infiltration estimates from numerical models range from 4.5 mm/yr to 17.6 mm/yr. Rock matrix properties vary vertically and laterally as the result of depositional processes and subsequent postdepositional alteration. Laboratory tests indicate that the average matrix porosity and hydraulic conductivity values for the main level of the proposed repository (Topopah Spring Tuff middle nonlithophysal zone) are 0.08 and 4.7 × 10−12 m/s, respectively. In situ fracture hydraulic conductivity values are 3–6 orders of magnitude greater. The permeability of fault zones is approximately an order of magnitude greater than that of the surrounding rock unit. Water samples from the fault zones have tritium concentrations that indicate some component of postnuclear testing. Gas and water vapor movement through the unsaturated zone is driven by changes in barometric pressure, temperature-induced density differences, and wind effects. The subsurface pressure response to surface barometric changes is controlled by the distribution and interconnectedness of fractures, the presence of faults and their ability to conduct gas and vapor, and the moisture content and matrix permeability of the rock units. In situ water potential values are generally less than −0.2 MPa (−2 bar), and the water potential gradients in the Topopah Spring Tuff units are very small. Perched-water zones at Yucca Mountain are associated with the basal vitrophyre of the Topopah Spring Tuff or the Calico Hills bedded tuff. Thermal gradients in the unsaturated zone vary with location, and range from ~2.0 °C to 6.0 °C per 100 m; the variability appears to be associated with topography. Large-scale heater testing identified a heat-pipe signature at ~97 °C, and identified thermally induced and excavation-induced changes in the stress field. Elevated gas-phase CO2 concentrations and a decrease in the pH of water from the condensation zone also were identified. Conceptual and numerical flow and transport models of Yucca Mountain indicate that infiltration is highly variable, both spatially and temporally. Flow in the unsaturated zone is predominately through fractures in the welded units of the Tiva Canyon and Topopah Spring Tuffs and predominately through the matrix in the Paintbrush Tuff nonwelded units and Calico Hills Formation. Isolated, transient, fast-flow paths, such as faults, do exist but probably carry only a small portion of the total liquid-water flux at Yucca Mountain. The Paintbrush Tuff nonwelded units act as a storage buffer for transient infiltration pulses. Faults may act as flow boundaries and/or fast pathways. Below the proposed repository horizon, low-permeability lithostratigraphic units of the Topopah Spring Tuff and/or the Calico Hills Formation may divert flow laterally to faults that act as conduits to the water table. Advective transport pathways are consistent with flow pathways. Matrix diffusion is the major mechanism for mass transfer between fractures and the matrix and may contribute to retardation of radionuclide transport when fracture flow is dominant. Sorption may retard the movement of radionuclides in the unsaturated zone; however, sorption on mobile colloids may enhance radionuclide transport. Dispersion is not expected to be a major transport mechanism in the unsaturated zone at Yucca Mountain. Natural analogue studies support the concepts that percolating water may be diverted around underground openings and that the percentage of infiltration that becomes seepage decreases as infiltration decreases.
Laczniak, Randell J.; Smith, J. LaRue; DeMeo, Guy A.
2006-01-01
Flow from major springs and seeps along the eastern margin of Death Valley serves as the primary local water supply and sustains much of the unique habitat in Death Valley National Park. Together, these major spring complexes constitute the terminus of the Death Valley Regional Ground-Water Flow System--one of the larger flow systems in the Southwestern United States. The Grapevine Springs complex is the least exploited for water supply and consequently contains the largest area of undisturbed riparian habitat in the park. Because few estimates exist that quantify ground-water discharge from these spring complexes, a study was initiated to better estimate the amount of ground water being discharged annually from these sensitive, spring-fed riparian areas. Results of this study can be used to establish a basis for estimating water rights and as a baseline from which to assess any future changes in ground-water discharge in the park. Evapotranspiration (ET) is estimated volumetrically as the product of ET-unit (general vegetation type) acreage and a representative ET rate. ET-unit acreage is determined from high-resolution multi-spectral imagery; and a representative ET rate is computed from data collected in the Grapevine Springs area using the Bowen-ratio solution to the energy budget, or from rates given in other ET studies in the Death Valley area. The ground-water component of ET is computed by removing the local precipitation component from the ET rate. Two different procedures, a modified soil-adjusted vegetation index using the percent reflectance of the red and near-infrared wavelengths and land-cover classification using multi-spectral imagery were used to delineate the ET units within each major spring-discharge area. On the basis of the more accurate procedure that uses the vegetation index, ET-unit acreage for the Grapevine Springs discharge area totaled about 192 acres--of which 80 acres were moderate-density vegetation and 112 acres were high-density vegetation. ET-unit acreage for two other discharge areas delineated in the Grapevine Springs area (Surprise Springs and Staininger Spring) totaled about 6 and 43 acres, respectively; and for the discharge areas delineated in the Furnace Creek area (Nevares Springs, Cow Creek-Salt Springs, Texas Spring, and Travertine Springs) totaled about 29, 13, 11, and 21 acres, respectively. In discharge areas other than Grapevine Springs, watering and spring diversions have altered the natural distribution of the vegetation. More...
Code of Federal Regulations, 2014 CFR
2014-10-01
... Habitat for Snake River Sockeye Salmon and Snake River Spring/Summer and Fall Chinook Salmon 3 Table 3 to... Spring/Summer and Fall Chinook Salmon Hydrologic unit name Hydrologic unit number Sockeye salmon Spring/summer chinook salmon Fall chinook salmon Hells Canyon 17060101 17060101 Imnaha 17060102 17060102 Lower...
Code of Federal Regulations, 2013 CFR
2013-10-01
... Habitat for Snake River Sockeye Salmon and Snake River Spring/Summer and Fall Chinook Salmon 3 Table 3 to... Spring/Summer and Fall Chinook Salmon Hydrologic unit name Hydrologic unit number Sockeye salmon Spring/summer chinook salmon Fall chinook salmon Hells Canyon 17060101 17060101 Imnaha 17060102 17060102 Lower...
Code of Federal Regulations, 2012 CFR
2012-10-01
... Habitat for Snake River Sockeye Salmon and Snake River Spring/Summer and Fall Chinook Salmon 3 Table 3 to... Spring/Summer and Fall Chinook Salmon Hydrologic unit name Hydrologic unit number Sockeye salmon Spring/summer chinook salmon Fall chinook salmon Hells Canyon 17060101 17060101 Imnaha 17060102 17060102 Lower...
Ultrasonic Real-Time Quality Monitoring Of Aluminum Spot Weld Process
NASA Astrophysics Data System (ADS)
Perez Regalado, Waldo Josue
The real-time ultrasonic spot weld monitoring system, introduced by our research group, has been designed for the unsupervised quality characterization of the spot welding process. It comprises the ultrasonic transducer (probe) built into one of the welding electrodes and an electronics hardware unit which gathers information from the transducer, performs real-time weld quality characterization and communicates with the robot programmable logic controller (PLC). The system has been fully developed for the inspection of spot welds manufactured in steel alloys, and has been mainly applied in the automotive industry. In recent years, a variety of materials have been introduced to the automotive industry. These include high strength steels, magnesium alloys, and aluminum alloys. Aluminum alloys have been of particular interest due to their high strength-to-weight ratio. Resistance spot welding requirements for aluminum vary greatly from those of steel. Additionally, the oxide film formed on the aluminum surface increases the heat generation between the copper electrodes and the aluminum plates leading to accelerated electrode deterioration. Preliminary studies showed that the real-time quality inspection system was not able to monitor spot welds manufactured with aluminum. The extensive experimental research, finite element modelling of the aluminum welding process and finite difference modeling of the acoustic wave propagation through the aluminum spot welds presented in this dissertation, revealed that the thermodynamics and hence the acoustic wave propagation through an aluminum and a steel spot weld differ significantly. For this reason, the hardware requirements and the algorithms developed to determine the welds quality from the ultrasonic data used on steel, no longer apply on aluminum spot welds. After updating the system and designing the required algorithms, parameters such as liquid nugget penetration and nugget diameter were available in the ultrasonic data acquired during the aluminum welding process. Finally, a fuzzy system was designed to receive these parameters and determine the weld quality.
Print Reading, Layout and Fit-Up. Welding Module 2. Instructor's Guide.
ERIC Educational Resources Information Center
Missouri Univ., Columbia. Instructional Materials Lab.
This guide is intended to assist vocational educators in teaching a five-unit module in print reading, layout, and fit-up. The module is part of a welding curriculum that has been designed to be totally integrated with Missouri's Vocational Instruction Management System. The following topics are covered in the module: reading basic prints and…
Plasma Cutting and Carbon-Arc Cutting. Welding Module 8. Instructor's Guide.
ERIC Educational Resources Information Center
Missouri Univ., Columbia. Instructional Materials Lab.
This guide is intended to assist vocational educators in teaching the two units of a module in operating plasma cutting and carbon-arc cutting equipment. The module is part of a welding curriculum that has been designed to be totally integrated with Missouri's Vocational Instruction Management System. The materials included in the module have been…
Federal Register 2010, 2011, 2012, 2013, 2014
2013-02-26
...: Case History The Department published its Preliminary Determination on October 4, 2012. On October 10... are joined through a welding operation to form one unit are covered by the scope of the investigations... made by notching and bending the stainless steel, and then welding and finishing the vertical corners...
Gas Tungsten Arc Welding and Plasma Arc Cutting. Teacher Edition.
ERIC Educational Resources Information Center
Fortney, Clarence; And Others
This welding curriculum guide treats two topics in detail: the care of tungsten electrodes and the entire concept of contamination control and the hafnium electrode and its importance in dual-air cutting systems that use compressed shop air for plasma arc cutting activities. The guide contains three units of instruction that cover the following…
ERIC Educational Resources Information Center
Hamlin, Larry
This document contains the competency test package for three sections of a general mechanical repair course: minor automotive maintenance, small engine mechanics, and welding. Following a list of the common essential elements for trade and industrial education, competency tests for the three sections are provided. Each test includes unit name,…
NASA Astrophysics Data System (ADS)
Ozhigov, L. S.; Voevodin, V. N.; Mitrofanov, A. S.; Vasilenko, R. L.
2016-10-01
Investigation objects were metal templates, which were cut during the repair of welding junction no. 111 (header to the steam generator shell) on a power-generating unit with VVER-1000 of the South-Ukraine NPP, and substances of mud depositions collected from walls of this junction. Investigations were carried out using metallography, optical microscopy, and scanning electron microscopy with energy dispersion microanalysis by an MMO-1600-AT metallurgical microscope and a JEOL JSM-7001F scanning electron microscope with the Shottky cathode. As a result of investigations in corrosion pits and mud depositions in the area of welding junction no. 111, iron and copper-enriched particles were revealed. It is shown that, when contacting with the steel header surface, these particles can form microgalvanic cells causing reactions of iron dissolution and the pit corrosion of metal. Nearby corrosion pits in metal are microcracks, which can be effect of the stress state of metal under corrosion pits along with revealed effects of twinning. The hypothesis is expressed that pitting corrosion of metal occurred during the first operation period of the power-generating unit in the ammonia water chemistry conditions (WCC). The formation of corrosion pits and nucleating cracks from them was stopped with the further operation under morpholine WCC. The absence of macrocracks in metal of templates verifies that, during operation, welding junction no. 111 operated under load conditions not exceeding the permissible ones by design requirements. The durability of the welding junction of the header to the steam generator shell significantly depends on the technological schedule of chemical cleaning and steam generator shut-down cooling.
NASA Technical Reports Server (NTRS)
Woods, Jody L.
2015-01-01
This paper describes work accomplished to predict the service life of a flexure joint design which is a component of a diffuser duct in the A3 Test Stand, an altitude simulation rocket engine test facility at NASA's Stennis Space Center. The duct has two pressure shells separated by cooling water passages and connected by stiffening ribs and flexure joints. Rocket exhaust flows within the duct and heats the inner pressure shell while the outer pressure shell remains at ambient temperature. The flexure joints allow for differential thermal expansion of the inner and outer pressure shells and are subject to in-service loading by this thermal expansion along with water pressure in the cooling water passage, atmospheric pressure outside the duct, near vacuum conditions within the duct, and vibrational loads from operation of the facility and rocket engine. Figure 1 shows a schematic axisymmetric cross section of the diffuser pressure shells and flexure joints with a zoomed in view of the flexure joint. The flexure joints are expected to eventually fail by fatigue cracking leading to leaks from the cooling water passages to the outside. The zoomed in view in Figure 1 indicates where cracking is expected to occur, namely through a weld bead between two plates of SA-516 Grade 70 steel. This weld bead acts as the fulcrum of the flexure joint and it is clear from inspection of the geometry and loading represented in the zoomed in portion of Figure 1 that inherent in the design there is a severe notch formed between the flexure plate, weld bead, and stiffening ring that will be the site of crack initiation and location from which the crack grows to the outer surface of the weld bead.
A model for heat and mass input control in GMAW
DOE Office of Scientific and Technical Information (OSTI.GOV)
Smartt, H.B.; Einerson, C.J.
1993-05-01
This work describes derivation of a control model for electrode melting and heat and mass transfer from the electrode to the work piece in gas metal arc welding (GMAW). Specifically, a model is developed which allows electrode speed and welding speed to be calculated for given values of voltage and torch-to-base metal distance, as a function of the desired heat and mass input to the weldment. Heat input is given on a per unit weld length basis, and mass input is given in terms of transverse cross-sectional area added to the weld bead (termed reinforcement). The relationship to prior workmore » is discussed. The model was demonstrated using a computer-controlled welding machine and a proportional-integral (PI) controller receiving input from a digital filter. The difference between model-calculated welding current and measured current is used as controller feedback. The model is calibrated for use with carbon steel welding wire and base plate with Ar-CO[sub 2] shielding gas. Although the system is intended for application during spray transfer of molten metal from the electrode to the weld pool, satisfactory performance is also achieved during globular and streaming transfer. Data are presented showing steady-state and transient performance, as well as resistance to external disturbances.« less
Encapsulated fuel unit and method of forming same
Groh, Edward F.; Cassidy, Dale A.; Lewandowski, Edward F.
1985-01-01
This invention teaches an encapsulated fuel unit for a nuclear reactor, such as for an enriched uranium fuel plate of thin cross section of the order of 1/64 or 1/8 of an inch and otherwise of rectangular shape 1-2 inches wide and 2-4 inches long. The case is formed from (a) two similar channel-shaped half sections extended lengthwise of the elongated plate and having side edges butted and welded together to define an open ended tube-like structure and from (b) porous end caps welded across the open ends of the tube-like structure. The half sections are preferably of stainless steel between 0.002 and 0.01 of an inch thick, and are beam welded together over and within machined and hardened tool steel chill blocks. The porous end caps preferably are of T-316-L stainless steel having pores of approximately 3-10 microns size.
Improved encapsulated fuel unit and method of forming same
Groh, E.F.; Cassidy, D.A.; Lewandowski, E.
1982-09-07
This invention teaches an encapsulated fuel unit for a nuclear reactor, such as for an enriched uranium fuel plate of thin cross section of the order of 1/64 or 1/8 of an inch and otherwise of rectangular shape 1 to 2 inches wide and 2 to 4 inches long. The case is formed from (a) two similar channel-shaped half sections extended lengthwise of the elongated plate and having side edges butted and welded together to define an open ended tube-like structure and from (b) porous end caps welded across the open ends of the tube-like structure. The half sections are preferably of stainless steel between 0.002 and 0.01 of an inch thick, and are beam welded together over and within machined and hardened tool steel chill blocks. The porous end caps preferably are of T-316-L stainless steel having pores of approximately 3 to 10 microns size.
Toughness of 2,25Cr-1Mo steel and weld metal
NASA Astrophysics Data System (ADS)
Acarer, Mustafa; Arici, Gökhan; Acar, Filiz Kumdali; Keskinkilic, Selcuk; Kabakci, Fikret
2017-09-01
2,25Cr-1Mo steel is extensively used at elevated temperature structural applications in fossil fire power plants for steam pipes, nozzle chambers and petrochemical industry for hydrocracking unit due to its excellent creep resistance and good redundant to oxidation. Also they should have acceptable weldability and toughness. The steels are supplied in quenched and tempered condition and their welded components are subjected to post-weld heat treatment (PWHT). Tempering process is carried out at 690-710°C to improve toughness properties. However they are sensitive to reheat cracking and temper embrittlement. To measure temper embrittlement of the steels and their weld metal, temper embrittlement factor and formula (J factor - Watanabe and X formula- Bruscato) are used. Step cooling heat treatment is also applied to determine temper embrittlement. In this study, toughness properties of Cr Mo (W) steels were reviewed. Also transition temperature curves of 2,25Cr-1Mo steel and its weld metal were constructed before and after step cool heat treatment as experimental study. While 2,25Cr-1Mo steel as base metal was supplied, all weld metal samples were produced in Gedik Welding Company. Hardness measurements and microstructure evaluation were also carried out.
Global Web-Enabled Landsat Data (Invited)
NASA Astrophysics Data System (ADS)
Roy, D. P.; Kovalskyy, V.; Kommareddy, I.; Votava, P.; Nemani, R. R.; Egorov, A.; Hansen, M.; Yan, L.
2013-12-01
The 40+ year series of Landsat satellites provides the longest temporal record of space-based observations acquired with spatial resolutions appropriate for monitoring anthropogenic change. The need for 'higher-level' Landsat products, i.e., beyond currently available radiometrically and geometrically corrected Landsat scenes, has been advocated by the user community and by the Landsat science team. The NASA funded Web-enabled Landsat Data (WELD) project has demonstrated this capability by systematically generating 30m weekly, seasonal, monthly and annual composited Landsat mosaics of the conterminous United States (CONUS) and Alaska for 10+ years (http://weld.cr.usgs.gov/). Recently, the WELD code has been ported to the NASA Earth Exchange (NEX) high performance super computing and data platform to generate global 30m WELD products from contemporaneous Landsat 5 and 7 data. The WELD products and select applications that take advantage of the consistently processed WELD time series are showcased. Prototype global monthly 30m products and plans to expand the production to provide Landsat 30m higher level products for any terrestrial non-Antarctic location for six 3-year epochs from 1985 to 2010 are presented. Prototype monthly global NEX 30m WELD product
NASA Astrophysics Data System (ADS)
Sabitov, L. S.; Kashapov, N. F.; Gilmanshin, I. R.; Gatiyatov, I. Z.; Kuznetsov, I. L.
2017-09-01
The feature of the stress state of the supports of the contact networks is the presence of a joint of pipes of different diameters, the ultimate state of which is determined, as a rule, the strength of the weld. The proposed unit allows to increase the reliability and strength of the connection and also exclude the presence of a weld bead on the outer surface of the pipe of smaller diameter in the place of its attachment to the upper end of the support ring.
Revitalization: How One High School Succeeded in Providing a Quality Welding Program
ERIC Educational Resources Information Center
Stott, Tim
2006-01-01
Like many schools in the United States, Delcastle Technical High School in New Castle, Delaware, has felt the pain of falling enrollment in its welding and fabrication program. At one point, the program had shrunk to just 19 students and, as a result, could not produce enough graduates for local businesses that relied on Delcastle graduates. It…
ERIC Educational Resources Information Center
Harper, Eddie; Knapp, John
This document contains the teacher and student texts and student workbook for a secondary-level course in shielded metal arc welding (SMAW) and carbon arc cutting that consists of units on the following topics: SMAW safety; SMAW equipment, applications, and techniques; hardfacing; and carbon arc cutting--air. The teacher edition includes the…
Wilberg, D.E.; Stolp, B.J.
1985-01-01
Hydrologic, geologic, and partial water quality data were collected at 90 selected springs in west-central Utah, and chemical analyses performed on water samples from 62 of the springs. Descriptions of the physiographic and geologic conditions, climate, and vegetation patterns for the study area are included. Allowable limits of certain chemical constituents in water for human and livestock consumption are included with the water quality data. Three classifications of springs were established based on physical characteristics of the springs, and chemical composition of the springflow: (1) mountain springs; (2) non-thermal valley springs, and (3) thermal valley springs. Mountain springs are in and near recharge areas, have seasonal variations of discharge and temperature, typically discharge from extrusive and metamorphic geohydrologic units, and generally discharge freshwater. Non-thermal valley springs are peripheral to recharge areas, have seasonal variations of discharge and temperature, typically discharge from a variety of geohydrologic units, and have variable water composition. Thermal valley springs are near topographic low areas of valleys , and have little seasonal variation of discharge or temperature. They typically discharge from unconsolidated deposits (but the discharge probably has flowed through buried carbonate geohydrologic units). They also have a considerable range of water composition that reflects the relative complexity of the groundwater system. (Author 's abstract)
NASA Astrophysics Data System (ADS)
De La Rupelle, A.; Thouret, J. C.; Cubukcu, H. E.; Jicha, B.; Bréard, E.; Gerbe, M.-C.; Le Pennec, J.-L.; Diot, H.; Boivin, P.
2012-04-01
Central Andean deformation history in southern Peru is recorded in Neogene volcanic units of Ocoña and Cotahuasi canyons that cut across the western Cordillera. Acceleration (<25 Ma) of uplift in the region is reflected in the Neogene epiclastic deposits with interspersed and subsequent rhyolitic ignimbrites between 24.6 and 1.37 Ma. Large-volume (>100 km3) Nazca (c.24.6 Ma), Alpabamba (19.4-18.0 Ma), and Huaylillas (14.25-12.7 Ma) ignimbrite sheets preceded the canyon incision, whereas sheets of smaller volume (<50 km3), Caraveli (9.5-8.9 Ma), Lower (5.13-3.6 Ma) and Upper Sencca (c.2 Ma) and Las Lomas (c.1.56-1.37 Ma), were deposited during canyon incision and are interspersed with Lower and Upper Barroso lava flows. The Alpabamba compound ignimbrite sheets comprise a vitrophyre at the base, grading into a strongly welded, eutaxitic, crystal-rich facies overlain by a thick, multi-bedded ash-flow tuff and a lithic-rich, indurated flow unit. The Huaylillas ignimbrite sheet comprises a strongly welded, crystal-rich, lithic-poor, columnar lithofacies, with devitrified pumice. The Caraveli ignimbrite sheet has a jointed vitrophyre overlain by a welded, blocky, crystal-rich flow unit. A vacuolar, saccharolytic unit forms the top of the sequence. The Lower Sencca ignimbrite sheet comprises of a basal vitrophyre and a slightly welded, fibrous pumice-rich flow unit, which grades into a welded, vapor-phase unit that contains more crystals than pumice and lithics. The Upper Sencca ignimbrite sheet consists of a black vitrophyre, grading into a strongly welded, crystal-rich, eutaxitic cooling unit. The latter is capped by a slightly welded unit, and an indurated pumice-rich, crystal-poor vapour-phase facies. Quaternary valley-fill termed Las Lomas consists of unwelded, crystal-poor pumice-flow deposits. Eighteen new 40Ar/39Ar analyses have been carried out on feldspar/glass separates from pumice and lavas. Results for the Caraveli ignimbrite (9.35±0.06 Ma), Upper Barroso lavas (2.24±0.45 Ma) and Upper Sencca ignimbrite (2.00-2.06±0.09 Ma) are in good agreement with previous data. New ages for the Lower Barroso lavas (7.32±0.05; 5.36±0.12 Ma) and Lower Sencca ignimbrites (5.13±0.01, 5.09±0.03, 4.65±0.11, 4.36 ± 0.16) extend their temporal history towards older times. Lower Barroso lava flow activity occurred as early as~7.3 and lasted until 5.4 Ma just before the Lower Sencca eruptions. The Lower Sencca ignimbrites spanned at least 1.5 Ma and are larger and more widespread than the Upper Sencca ignimbrites, which may have formed in one pulse around 2 Ma. The Anisotropy of Magnetic Susceptibility (AMS) method and the magnetic fabric at 24 sites have been used to indicate flow directions and to infer the source location of the rhyolitic ignimbrites. Mean directions and confidence cones were calculated using Bingham statistics. Most AMS ellipsoids are oblate with near-vertical, slightly imbricated minimum susceptibility directions. The magnetic signal is dominantly carried by coarse multi-domain and a few fine single-domain grains of titanomagnetite. Inferred transport directions based on AMS results reveal that the source of Huaylillas, Lower Sencca and Upper Sencca units is probably located below the Nevado Coropuna volcano. The source of the Caraveli unit points to a depression W of Nevado Sara Sara. The Alpabamba source could not be clearly determined. Keywords: ignimbrites, Peru, stratigraphy, chronology, AMS, fabric, Neogene, Quaternary.
Metal Cutting Theory and Friction Stir Welding Tool Design
NASA Technical Reports Server (NTRS)
Payton, Lewis N.
2003-01-01
Friction Stir Welding (FSW) is a relatively new industrial process that was invented at The Weld Institute (TWI, United Kingdom) and patented in 1992 under research funded by in part by the National Aeronautics and Space Administration (NASA). Often quoted advantages of the process include good strength and ductility along with minimization of residual stress and distortion. Less well advertised are the beneficial effects of this solid state welding process in the field of occupational and environmental safety. It produces superior weld products in difficult to weld materials without producing any toxic fumes or solid waste that must be controlled as hazardous waste. In fact, it reduces noise pollution in the workspace as well. In the early days of FSW, most welding was performed on modified machine tools, in particular on milling machines with modified milling cutters. In spite of the obvious milling heritage of the process, the techniques and lessons learned from almost 250 years of successful metalworking with milling machines have not been applied in the field of modern Friction Stir Welding. The goal of the current research was to study currently successful FSW tools and parameterize the process in such a way that the design of new tools for new materials could be accelerated. Along the way, several successful new tooling designs were developed for current issues at the Marshall Space Flight Center with accompanying patent disclosures
Stampfer, Meir J
2009-05-01
Metal welding produces gaseous fumes that contain manganese, resulting in potential occupational exposure to welders. It has been hypothesized that occupational exposure among welders could increase risk of Parkinson's disease and other neurodegenerative diseases. The present study examines welding occupation and mortality from neurodegenerative diseases among men in the United States using the National Cause of Death databases 1985 to 1999. Information was abstracted from death certificates for states that collected data on occupation. Of 4,252,490 men who died during the study period, 107,773 had welding-related occupations. Multivariable logistic regression models were used to calculate mortality odds ratios (MOR) and 95% confidence intervals (CI) for odds of dying from Parkinson's disease or other neurodegenerative diseases among men who were welders as compared with men of other occupations, adjusting for attained age, race, region of residence, and year of death. During the study period, 49,174 deaths were attributed to Parkinson's disease, 54,892 to Alzheimer's disease, and 19,018 to presenile dementia. There was no evidence of an increased odds of Parkinson's disease mortality among welders as compared with men with other occupations (MOR = 0.83, 95% CI 0.78-0.88). Furthermore, welding occupation was unrelated to the odds of mortality from Alzheimer's disease (MOR = 0.94, 95% CI 0.89-1.00) or presenile dementia (MOR = 0.96, 95% CI 0.87-1.06). Earlier research suggested that welding exposures could predispose individuals to earlier onset Parkinson's disease. However, there was no evidence in this data of an increased mortality odds ratio associated with welding occupations among men younger than 65 (MOR = 1.03, 95% CI 0.74-1.44); while there was a suggestion of a lower odds Parkinson's disease death among men age 65 years and older (MOR = 0.82, 95% CI 0.77-0.88). Data from this large study do not support an association between welding occupations and death from Parkinson's disease or other neurodegenerative diseases, nor that welders are at increased odds of dying from Parkinson's disease at a younger age.
DOE Office of Scientific and Technical Information (OSTI.GOV)
NONE
2003-08-06
This report presents the technical information developed since the interim record of decision (IROD) was issued in September 2000 (U.S. Department of Energy [DOE] 2000). The information was incorporated into the evaluation that was performed in selecting the preferred alternative for the Chemical Plant groundwater operable unit (GWOU) of the Weldon Spring site. The contaminants of concern (COCs) in groundwater and springs are trichloroethylene (TCE), nitrate, uranium, and nitroaromatic compounds. The preferred alternative of monitored natural attenuation (MNA) coupled with institutional controls (ICs) and contingency activities is described in the ''Proposed Plan (PP) for Final Remedial Action for the Groundwatermore » Operable Unit at the Chemical Plant Area of the Weldon Spring Site, Weldon Spring, Missouri'' (DOE 2003b).« less
Lin, Zhiqiang; Gui, Xuchun; Gan, Qiming; Chen, Wenjun; Cheng, Xiaoping; Liu, Ming; Zhu, Yuan; Yang, Yanbing; Cao, Anyuan; Tang, Zikang
2015-01-01
Carbon nanotube (CNT) and graphene-based sponges and aerogels have an isotropic porous structure and their mechanical strength and stability are relatively lower. Here, we present a junction-welding approach to fabricate porous CNT solids in which all CNTs are coated and welded in situ by an amorphous carbon layer, forming an integral three-dimensional scaffold with fixed joints. The resulting CNT solids are robust, yet still highly porous and compressible, with compressive strengths up to 72 MPa, flexural strengths up to 33 MPa, and fatigue resistance (recovery after 100,000 large-strain compression cycles at high frequency). Significant enhancement of mechanical properties is attributed to the welding-induced interconnection and reinforcement of structural units, and synergistic effects stemming from the core-shell microstructures consisting of a flexible CNT framework and a rigid amorphous carbon shell. Our results provide a simple and effective method to manufacture high-strength porous materials by nanoscale welding. PMID:26067176
Energy conservation in two wheeler head tube welding fixture by modeling
NASA Astrophysics Data System (ADS)
Kamalanathan, S.; Guruprasad, B.; Elango, A.
2018-05-01
Energy conservation in automotive industry plays a significant role to increase the productivity which reduces the Men, Material, and Machinery. The Automotive industry sector is one of the major sector which works in two or more times of loading of work pieces in welding fixture. It consumes more energy. This project focuses on reduce the energy consumption by applying single time loading of work pieces with minimum number of labours, machine and reduces scrap. Welding fixtures are designed for the components which are difficult to weld in normal way or without any holding unit. The fixture is to be designed for the two wheeler head tube assembly which is to be welded with its companion for its application. It is demonstrated by modelling in Uni-graphics Software and FEA analysis will be done by ANSYS and experimentally products are tested and execute in industry. A code of practice suggested establishing acceptable standard for energy used in Automotive industry.
Lin, Zhiqiang; Gui, Xuchun; Gan, Qiming; Chen, Wenjun; Cheng, Xiaoping; Liu, Ming; Zhu, Yuan; Yang, Yanbing; Cao, Anyuan; Tang, Zikang
2015-06-11
Carbon nanotube (CNT) and graphene-based sponges and aerogels have an isotropic porous structure and their mechanical strength and stability are relatively lower. Here, we present a junction-welding approach to fabricate porous CNT solids in which all CNTs are coated and welded in situ by an amorphous carbon layer, forming an integral three-dimensional scaffold with fixed joints. The resulting CNT solids are robust, yet still highly porous and compressible, with compressive strengths up to 72 MPa, flexural strengths up to 33 MPa, and fatigue resistance (recovery after 100,000 large-strain compression cycles at high frequency). Significant enhancement of mechanical properties is attributed to the welding-induced interconnection and reinforcement of structural units, and synergistic effects stemming from the core-shell microstructures consisting of a flexible CNT framework and a rigid amorphous carbon shell. Our results provide a simple and effective method to manufacture high-strength porous materials by nanoscale welding.
NASA Astrophysics Data System (ADS)
Lin, Zhiqiang; Gui, Xuchun; Gan, Qiming; Chen, Wenjun; Cheng, Xiaoping; Liu, Ming; Zhu, Yuan; Yang, Yanbing; Cao, Anyuan; Tang, Zikang
2015-06-01
Carbon nanotube (CNT) and graphene-based sponges and aerogels have an isotropic porous structure and their mechanical strength and stability are relatively lower. Here, we present a junction-welding approach to fabricate porous CNT solids in which all CNTs are coated and welded in situ by an amorphous carbon layer, forming an integral three-dimensional scaffold with fixed joints. The resulting CNT solids are robust, yet still highly porous and compressible, with compressive strengths up to 72 MPa, flexural strengths up to 33 MPa, and fatigue resistance (recovery after 100,000 large-strain compression cycles at high frequency). Significant enhancement of mechanical properties is attributed to the welding-induced interconnection and reinforcement of structural units, and synergistic effects stemming from the core-shell microstructures consisting of a flexible CNT framework and a rigid amorphous carbon shell. Our results provide a simple and effective method to manufacture high-strength porous materials by nanoscale welding.
49 CFR 173.172 - Aircraft hydraulic power unit fuel tank.
Code of Federal Regulations, 2012 CFR
2012-10-01
... 49 Transportation 2 2012-10-01 2012-10-01 false Aircraft hydraulic power unit fuel tank. 173.172... Class 1 and Class 7 § 173.172 Aircraft hydraulic power unit fuel tank. Aircraft hydraulic power unit... consist of an aluminum pressure vessel made from tubing and having welded heads. Primary containment of...
49 CFR 173.172 - Aircraft hydraulic power unit fuel tank.
Code of Federal Regulations, 2014 CFR
2014-10-01
... 49 Transportation 2 2014-10-01 2014-10-01 false Aircraft hydraulic power unit fuel tank. 173.172... Class 1 and Class 7 § 173.172 Aircraft hydraulic power unit fuel tank. Aircraft hydraulic power unit... consist of an aluminum pressure vessel made from tubing and having welded heads. Primary containment of...
49 CFR 173.172 - Aircraft hydraulic power unit fuel tank.
Code of Federal Regulations, 2011 CFR
2011-10-01
... 49 Transportation 2 2011-10-01 2011-10-01 false Aircraft hydraulic power unit fuel tank. 173.172... Class 1 and Class 7 § 173.172 Aircraft hydraulic power unit fuel tank. Aircraft hydraulic power unit... consist of an aluminum pressure vessel made from tubing and having welded heads. Primary containment of...
49 CFR 173.172 - Aircraft hydraulic power unit fuel tank.
Code of Federal Regulations, 2013 CFR
2013-10-01
... 49 Transportation 2 2013-10-01 2013-10-01 false Aircraft hydraulic power unit fuel tank. 173.172... Class 1 and Class 7 § 173.172 Aircraft hydraulic power unit fuel tank. Aircraft hydraulic power unit... consist of an aluminum pressure vessel made from tubing and having welded heads. Primary containment of...
49 CFR 173.172 - Aircraft hydraulic power unit fuel tank.
Code of Federal Regulations, 2010 CFR
2010-10-01
... 49 Transportation 2 2010-10-01 2010-10-01 false Aircraft hydraulic power unit fuel tank. 173.172... Class 1 and Class 7 § 173.172 Aircraft hydraulic power unit fuel tank. Aircraft hydraulic power unit... consist of an aluminum pressure vessel made from tubing and having welded heads. Primary containment of...
Superelasticity of NiTi Ring-Shaped Springs Induced by Aging for Cranioplasty Applications
NASA Astrophysics Data System (ADS)
Morawiec, Henryk Z.; Lekston, Zdzisław H.; Kobus, Kazimierz F.; Węgrzyn, Marek C.; Drugacz, Jan T.
2009-08-01
This paper concerns the application of titanium-nickel rings in modeling the cranium. After being fixed to the osseous margins, the ring’s expansion at the same time broadens and shortens the cranium vault. The rings formed from a straight superelastic wire, flattened to an ellipse, do not show the presence of a typical force plateau but rather a pseudoelastic loop during loading-unloading in the relationship between the force and the deflection. Based on the idea that superelasticity in more complex shape-springs may be induced by the precipitation hardening process, the further studies were carried out on alloys with higher nickel contents (51.06 at.% Ni). The rings that had been formed were welded and aged at an optimal temperature and time. The improved superelastic behavior during compression and unloading the rings was obtained by introducing small deformation by drawing the quenched wires before forming the rings and aging. Very positive clinical reshaping by long-term distraction with the superelastic ring-shaped springs was achieved in young children under one year and a less spectacular effect was observed in the group of older children.
The role of the AWS CWI in a major power plant outage
DOE Office of Scientific and Technical Information (OSTI.GOV)
Walsh, T.W.
In March of 1988, an eight-week outage began at the Keystone Electric Generating Station, 35 miles northwest of Johnstown, Pa. This outage encompassed the complete replacement of the reheat section of a 1,7000,000 kW boiler unit, as well as major repairs to the boiler itself. The author discusses how AWS (Certified Welding Inspectors) (CWl's) played a major part in the successful completion of over 7600 ASME butt joint welds during the outage. The welding on these outages is performed in strict accordance with the Pennsylvania Electric Company Quanity Assurance Specification and the applicable codes (ASME, NBIC, ANSI and AWS).
DOE Office of Scientific and Technical Information (OSTI.GOV)
Doyle, A.B.
1986-08-01
The Sheep Mountain anticlinal complex between Lovell and Greybull, Wyoming, in the Bighorn basin provides exposure suitable for three-dimensional stratigraphic studies of Mesozoic rocks. The lower unit of the Gypsum Spring Formation is interbedded shale and gypsum. The middle unit is a cyclic sequence of variegated shales, mudstones, and wackestones. The upper unit is red shale. The contact between the underlying Upper Triassic Chugwater Group and the Gypsum Spring Formation is unconformable, as evidenced by an erosional surface. The Sundance Formation is divided into Sundance A and Sundance B, based on fossil data. Sundance A is predominantly green shale withmore » some limestone-shale interbeds. Sundance B lithology is similar to Sundance A with belemnoid guards. Toward the top of Sundance B are beds of glauconitic sandstones that grade upward into fossiliferous limestone. The contact between the Gypsum Spring, Sundance, and Morrison Formations appears to be gradational. The Western Interior sedimentary basin experienced four major transgressions during the Jurassic, resulting in the deposition of the Gypsum Spring and Sundance. Gypsum Spring deposition was influenced by paleohighs, specifically the Belt Island and Sheridan arch, and a warm, arid climate with rare storms. The lower Gypsum Spring unit was deposited in a restricted basin, with the middle and upper units reflecting subsequent deepening and freshening of the Jurassic sea. Most of the Sundance Formation was deposited in a relatively quiet, open-marine environment. Individual units represent shoaling conditions during minor regressions. Storms cut channels into sand bars, which were filled with coquinoid deposits.« less
NASA Technical Reports Server (NTRS)
Fragomeni, James M.
1996-01-01
In 1997, the United States [NASA] and the Paton Electric Welding Institute are scheduled to cooperate in a flight demonstration on the U.S. Space Shuttle to demonstrate the feasibility of welding in space for a possible repair option for the International Space Station Alpha. This endeavor, known as the International Space Welding Experiment (ISWE), will involve astronauts performing various welding exercises such as brazing, cutting, welding, and coating using an electron beam space welding system that was developed by the E.O. Paton Electric Welding Institute (PWI), Kiev Ukraine. This electron beam welding system known as the "Universal Weld System" consists of hand tools capable of brazing, cutting, autogeneous welding, and coating using an 8 kV (8000 volts) electron beam. The electron beam hand tools have also been developed by the Paton Welding Institute with greater capabilities than the original hand tool, including filler wire feeding, to be used with the Universal Weld System on the U.S. Space Shuttle Bay as part of ISWE. The hand tool(s) known as the Ukrainian Universal Hand [Electron Beam Welding] Tool (UHT) will be utilized for the ISWE Space Shuttle flight welding exercises to perform welding on various metal alloy samples. A total of 61 metal alloy samples, which include 304 stainless steel, Ti-6AI-4V, 2219 aluminum, and 5456 aluminum alloys, have been provided by NASA for the ISWE electron beam welding exercises using the UHT. These samples were chosen to replicate both the U.S. and Russian module materials. The ISWE requires extravehicular activity (EVA) of two astronauts to perform the space shuttle electron beam welding operations of the 61 alloy samples. This study was undertaken to determine if a hazard could exist with ISWE during the electron beam welding exercises in the Space Shuttle Bay using the Ukrainian Universal Weld System with the UHT. The safety issue has been raised with regard to molten metal detachments as a result of several possible causes such as welder procedural error, externally applied impulsive forces(s), filler wire entrainment and snap-out, cutting expulsion, and puddle expulsion. Molten metal detachment from either the weld/cut substrate or weld wire could present harm to a astronaut in the space environment it the detachment was ti burn through the fabric of the astronaut Extravehicular Mobility Unit (EMC). In this paper an experimental test was performed in a 4 ft. x 4 ft. vacuum chamber at MSFC enabling protective garment to be exposed to the molten metal drop detachments to over 12 inches. The chamber was evacuated to vacuum levels of at least 1 x 10(exp -5) torr (50 micro-torr) during operation of the 1.0 kW Universal Hand Tool (UHT). The UHT was manually operated at the power mode appropriate for each material and thickness. The space suit protective welding garment, made of Teflon fabric (10 oz. per yard) with a plain weave, was placed on the floor of the vacuum chamber to catch the molten metal drop detachments. A pendulum release mechanism consisting of four hammers, each weighing approximately 3.65 lbs, was used to apply an impact forces to the weld sample/plate during both the electron beam welding and cutting exercises. Measurements were made of the horizontal fling distances of the detached molten metal drops. The volume of a molten metal drop can also be estimated from the size of the cut. Utilizing equations, calculations were made to determine chande in surafec area (Delat a(surface)) for 304 stainless steel for cutting based on measurements of metal drop sizes at the cut edges. For the cut sample of 304 stainless steel based on measurement of the drop size at the edge, Delta-a(surface) was determined to be 0.0054 2 in . Calculations have indicated only a small amount of energy is required to detach a liquid metal drop. For example, approximately only 0.000005 ft-lb of energy is necessary to detach a liquid metal steel drop based on the above theoretical analysis. However, some of the energy will be absorbed by the plate before it reaches the metal drop. Based on the theoretical calculations, it was determined that during a weld cutting exercise, the titanium alloy would be the most difficult to detach molten metal droplets followed by stainless steel and then by aluminum. The results of the experimental effort have shown that molten metal will detach if large enough of a hammer blow is applied to the weld sample plate during the full penetration welding and cutting exercises. However, no molten metal detachments occurred as a result of the filler wire snap-out tests from the weld puddle since it was too difficult to cause the metal to flick-out from the pool. Molten metal detachments, though not large in size, did result from the direct application of the electron beam on the end of the filler weld wire.
Microhardness Testing of Aluminum Alloy Welds
NASA Technical Reports Server (NTRS)
Bohanon, Catherine
2009-01-01
A weld is made when two pieces of metal are united or fused together using heat or pressure, and sometimes both. There are several different types of welds, each having their own unique properties and microstructure. Strength is a property normally used in deciding which kind of weld is suitable for a certain metal or joint. Depending on the weld process used and the heat required for that process, the weld and the heat-affected zone undergo microstructural changes resulting in stronger or weaker areas. The heat-affected zone (HAZ) is the region that has experienced enough heat to cause solid-state microstructural changes, but not enough to melt the material. This area is located between the parent material and the weld, with the grain structure growing as it progresses respectively. The optimal weld would have a short HAZ and a small fluctuation in strength from parent metal to weld. To determine the strength of the weld and decide whether it is suitable for the specific joint certain properties are looked at, among these are ultimate tensile strength, 0.2% offset yield strength and hardness. Ultimate tensile strength gives the maximum load the metal can stand while the offset yield strength gives the amount of stress the metal can take before it is 0.2% longer than it was originally. Both of these are good tests, but they both require breaking or deforming the sample in some way. Hardness testing, however, provides an objective evaluation of weld strengths, and also the difference or variation in strength across the weld and HAZ which is difficult to do with tensile testing. Hardness is the resistance to permanent or plastic deformation and can be taken at any desired point on the specimen. With hardness testing, it is possible to test from parent metal to weld and see the difference in strength as you progress from parent material to weld. Hardness around grain boundaries and flaws in the material will show how these affect the strength of the metal while still retaining the sample. This makes hardness testing a good test for identifying grain size and microstructure.
Hydraulic actuator mechanism to control aircraft spoiler movements through dual input commands
NASA Technical Reports Server (NTRS)
Irick, S. C. (Inventor)
1981-01-01
An aircraft flight spoiler control mechanism is described. The invention enables the conventional, primary spoiler control system to retain its operational characteristics while accommodating a secondary input controlled by a conventional computer system to supplement the settings made by the primary input. This is achieved by interposing springs between the primary input and the spoiler control unit. The springs are selected to have a stiffness intermediate to the greater force applied by the primary control linkage and the lesser resistance offered by the spoiler control unit. Thus, operation of the primary input causes the control unit to yield before the springs, yet, operation of the secondary input, acting directly on the control unit, causes the springs to yield and absorb adjustments before they are transmitted into the primary control system.
USDA-ARS?s Scientific Manuscript database
Spring wheat (Triticum aestivum L.) growers and industry value adapted wheat cultivars with high quality attributes, essential criteria for maintaining wheat as a competitive crop in the spring wheat growing region of the United States. To address this goal, the breeding program at North Dakota Sta...
Flow accelerated corrosion of carbon steel feeder pipes from pressurized heavy water reactors
NASA Astrophysics Data System (ADS)
Singh, J. L.; Kumar, Umesh; Kumawat, N.; Kumar, Sunil; Kain, Vivekanand; Anantharaman, S.; Sinha, A. K.
2012-10-01
Detailed investigation of a number of feeder pipes received from Rajasthan Atomic Power Station Unit 2 (RAPS#2) after en-masse feeder pipe replacement after 15.67 Effective Full Power Years (EFPYs) was carried out. Investigations included ultrasonic thickness measurement by ultrasonic testing, optical microscopy, scanning electron microscopy, chemical analysis and X-ray Diffraction (XRD). Results showed that maximum thickness reduction of the feeder had occurred downstream and close to the weld in 32 NB (1.25″/32.75 mm ID) elbows. Rate of Flow Accelerated Corrosion (FAC) was measured to be higher in the lower diameter feeder pipes due to high flow velocity and turbulence. Weld regions had thinned to a lower extent than the parent material due to higher chromium content in the weld. A weld protrusion has been shown to add to the thinning due to FAC and lead to faster thinning rate at localized regions. Surface morphology of inner surface of feeder had shown different size scallop pattern over the weld and parent material. Inter-granular cracks were also observed along the weld fusion line and in the parent material in 32 NB outlet feeder elbow.
Effect of laser welding on the titanium composite tensile bond strength.
Galo, Rodrigo; Ribeiro, Ricardo Faria; Rodrigues, Renata Cristina Silveira; Pagnano, Valéria de Oliveira; de Mattos, Maria da Glória Chiarello
2009-01-01
The aim of this study was to analyze the shear bond strength between commercially pure titanium, with and without laser welding, after airbone-particle abrasion (Al(2)O(3)) and 2 indirect composites. Sixty-four specimens were cast and divided into 2 groups with and without laser welding. Each group was divided in 4 subgroups, related to Al(2)O(3) grain size: A - 250 microm; B - 180 microm; C- 110 microm; and D - 50 microm. Composite rings were formed around the rods and light polymerized using UniXS unit. Specimens were invested and their shear bond strength at failure was measured with a universal testing machine at a crosshead speed of 2.0 mm/min. Statistical analysis was carried out with ANOVA and Tukey's test (alpha=0.05). The highest bond strength means were recorded in 250 microm group without laser welding. The lowest shear bond strength means were recorded in 50 microm group with laser welding. Statistically significant differences (p<0.05) were found between all groups. In conclusion, airborne particle abrasion yielded significantly lower bond strength as the Al(2)O(3) particle size decreased. Shear bond strength decreased in the laser welded specimens.
ERIC Educational Resources Information Center
Louisiana State Dept. of Education, Baton Rouge. Div. of Vocational Education.
This curriculum guide consists of materials for use in teaching an advanced course in agricultural mechanics designed for 11th and 12th grade students. Addressed in the individual units of the guide are arc welding; oxy-acetylene welding; soldering; electricity; tractor maintenance, operation, and safety; small engines; farm structures; and cold…
Devonian and Mississippian rocks of the northern Antelope Range, Eureka County, Nevada
Hose, Richard Kenneth; Armstrong, A.K.; Harris, A.G.; Mamet, B.L.
1982-01-01
Lower through Upper Devonian rocks of the northern Antelope Range, Nev., consist of four formational rank units more than 800 m thick, separated from Mississippian units by an unconformity. The lower three Devonian units, the Beacon Peak Dolomite, McColley Canyon Formation, and Denay Limestone are known in other areas; the top unit, the Fenstermaker Wash Formation, is new. The Mississippian units, more than 280 m thick, are divisible into three units which are unlike coeval units elsewhere, and are herein named the Davis Spring Formation, Kinkead Spring Limestone, and Antelope Range Formation. Systematic sampling of the Devonian sequence has yielded relatively abundant conodonts containing several biostratigraphic ally significant taxa. The Mississippian units contain redeposited conodonts of chiefly Late Devonian and Early Mississippian (Kinderhookian) age together with indigenous Osagean foraminifers and algae in the Kinkead Spring Limestone.
The Landsat Phenology Study (LaPS): Preliminary CONUS Results for 2008
NASA Astrophysics Data System (ADS)
Henebry, Geoffrey M.; Roy, David P.; Ju, Junchang; Kovalskyy, Valeriy
2010-05-01
Most studies of land surface phenology (LSP) have used time series derived from moderate spatial resolution satellite sensor data (e.g., AVHRR, MODIS, VEGETATION) because these data are freely available and because they provide an acceptable trade-off between higher, near daily, temporal frequency of observation needed to reduce cloud contamination against lower (500m-5km) spatial resolution. The recent opening of the USGS Landsat archive to web-enabled access presents the opportunity to explore how well Landsat time series can portray LSPs at high spatial resolution. The NASA Web-enabled Landsat data (WELD) project (http://landsat.usgs.gov/WELD.php) has produced 30m composited mosaics for all the conterminous US (CONUS) from Landsat 7 ETM+ data. The composited mosaics are generated on monthly, seasonal, and annual basis and include spectral reflectance, normalized difference vegetation index (NDVI), and the acquisition date of each composited pixel. The WELD compositing approach is designed to select valid land surface observations with minimal cloud, snow, and atmospheric contamination. We extracted 30m pixel time series from the twelve monthly WELD composited mosaics for 2008 at 320 locations across the CONUS where we have ground phenological observations that are heterogeneous with respect to the types of plants observed, the phenophases recorded (predominantly spring green-up) and the ground sampling protocols used. The ground data came from several sources, including the cloned lilac/honeysuckle network, the Phenocam network, five LTER sites (H.J. Andrews, Harvard Forest, Jornada, Konza Prairie, and Sevilleta), and a private woodlot in Maine. Temporal profiles of the 30m WELD Landsat NDVI, the green NDVI (GNDVI), the normalized difference infrared index (NDII) derived from the composited reflectances, are compared to the ground observations. Results show that (i) inclusion of the Landsat acquisition date for each pixel improves the characterization of the LSP, (ii) the use of the NDII and GNDVI in conjunction with the NDVI improves identification of the onset both of canopy development and senescence, and (iii) the WELD compositing approach and the resulting mosaics provide a rich new data source for phenological investigations.
Electrode support for gas arc welding torch having coaxial vision
NASA Technical Reports Server (NTRS)
Richardson, Richard W. (Inventor)
1987-01-01
An improved electrode mounting structure for a gas tungsten arc welding torch having a coaxial imaging system. The electrode mounting structure includes a support having a central hub and a plurality of spokes which extend from the hub generally radially with respect to the axis of the torch into supporting engagement with the interior walls of the torch. The spaces between the spokes are optical passages for transmission of light to form the image. A tubular collet holder is threadedly engaged at its upper end to the hub and extends downwardly toward the open end of the torch. The collet holder has an inwardly tapering constriction near its lower end. An electrode-retaining, tubular collet is mounted within the collet holder and has a longitudinally split and tapered end seating against the tapered constriction. A spring seats against the upper end of the collet and forces the split end against the tapered constriction to wedge the split end radially inwardly to grip the electrode within the collet.
NASA Astrophysics Data System (ADS)
Pagano, Nunziante; Campana, Giampaolo; Fiorini, Maurizio; Morelli, Raffaele
2017-06-01
Laser transmission welding is a suitable technology to join thin films of similar or dissimilar materials without any addition of chemical solvents or adhesives. This process represents a very important opportunity in the case of packaging applications (for example in food and pharmaceutical sectors) where the realisation of strong welds by avoiding the contact between the thermal source and the processed materials and, furthermore, without using any third material that could contaminate the contents, is reliable and relevant. The aim of this paper is to prove the feasibility of the laser transmission welding of polylactide to aluminium thin films by means of laser transmission welding through the use of a low power pulsed wave fibre laser. Laser joint samples were realised, analysed by optical microscopy to reveal possible defects and to evaluate the weld width and tested to measure the mechanical tensile strength. An accurate relationship between the joint quality and both the welding speed and the k-factor, which represents the delivered energy per unit length and affects the bonding mechanism at the interface, was determined. The achieved feasibility area is extremely narrow and possible only for the higher value of the average power. The joint tensile strength was proven to be in a proportional relationship with the effective bonded area and reached satisfactory values.
Metallurgical evaluation of a feedwater nozzle to safe-end weld
DOE Office of Scientific and Technical Information (OSTI.GOV)
Bowerman, B.S.; Czajkowski, C.J.; Roberts, T.C.
1999-11-01
Weld cracks in safety class systems are a serious concern, because these systems are part of the primary barrier providing containment of radioactive coolant. Loss of weld integrity yields leaks, or, under catastrophic failure, can be the basis for a severe loss of coolant accident. A circumferential indication was found by ultrasonic examination (UT) in the N4A-2 inlet feedwater nozzle to safe-end weld during the second refueling outage of River Bend Station Unit 1 in March 1989. The indication, approximately 15cm (6in) long with a reported maximum depth of 0.5cm (0.1in), was located in the Alloy 182 weld butter onmore » the safe-end side of the weld. (The safe-end base metal was ASME SA 508 Class 1 carbon steel.) The reported characteristics of the UT indication were indicative of intergranular stress corrosion cracking. This indication was reexamined during the second and third fuel cycles in March 1990 and September 1991, respectively, and during the third refuel outage in November 1990. Crack growth was reported during each examination. The safe-end was replaced during the fourth refueling outage in the summer of 1992. The US Nuclear Regulatory Commission (NRC) subsequently contracted with Brookhaven National laboratory (BNL) to conduct a confirmatory investigation to establish the failure mode and determine the root causes of cracking in the safe-end weld.« less
Young, Richard Arden
1972-01-01
The Nuclear Rocket Development Station, in Jackass Flats, occupies about 123 square miles in the southwestern part of the U.S. Atomic Energy Commission's Nevada Test Site. Jackass Flats, an intermontane valley bordered by highlands on all sides except for a drainage outlet in the southwestern corner, has an average annual rainfall of 4 inches. Jackass Flats is underlain by alluvium, colluvium, and volcanic rocks of Cenozoic age and, at greater depth, by sedimentary rocks of Paleozoic age. The alluvium and the colluvium lie above the saturated zone throughout nearly all of Jackass Flats. The Paleozoic sedimentary rocks contain limestone and dolomite units that are excellent water producers elsewhere ; however, these units are too deep in Jackass Flats to be economic sources of water. The only important water-producing unit known in the vicinity of the Nuclear Rocket Development Station is a welded-tuff aquifer, the Topopah Spring Member of the Paintbrush Tuff, which receives no significant recharge. This member contains about 500 feet of highly fractured rock underlying an area 11 miles long and 3 miles wide in western Jackass Flats. Permeability of the aquifer is derived mostly from joints and fractures; however, some permeability may be derived from gas bubbles in the upper part of the unit. Transmissivity, obtained from pumping tests, ranges from 68,000 to 488,000 gallons per day per foot. Volume of the saturated part of the aquifer is about 3.5 cubic miles, and the average specific yield probably ranges from 1 to 5 percent. The volume of ground water in storage is probably within the range of 37-187 billion gallons. This large amount of water should be sufficient to supply the needs of the Nuclear Rocket Development Station for many years. Water at the Nuclear Rocket Development Station is used for public supply, construction, test-cell coolant, exhaust cooling, and thermal shielding during nuclear reactor and engine testing, and washdown. Present (1967) average consumption of water is 520,000 gallons per day--all supplied by one well. This supply well and a standby well have a production capability of 1.6 million gallons per day--adequate for present needs. Water in the welded-tuff aquifer is of the sodium bicarbonate type. Dissolved-solids content of the water in Jackass Flats is in the general range 230 milligrams per liter in the western part to 890 milligrams per liter in the eastern part.
The Damper Spring Unit of the Sentinel 1 Solar Array
NASA Technical Reports Server (NTRS)
Doejaaren, Frans; Ellenbroek, Marcel
2012-01-01
The Damper Spring Unit (DSU, see Figure 1) has been designed to provide the damping required to control the deployment speed of the spring driven solar array deployment in an ARA Mk3 or FRED based Solar Array in situations where the standard application of a damper at the root-hinge is not feasible. The unit consists of four major parts: a main bracket, an eddy current damper, a spring unit, an actuation pulley which is coupled via Kevlar cables to a synchro-pulley of a hinge. The damper slows down the deployment speed and prevents deployment shocks at deployment completion. The spring unit includes 4 springs which overcome the resistances of the damper and the specific DSU control cable loop. This means it can be added to any spring driven deployment system without major modifications of that system. Engineering models of the Sentinel 1 solar array wing have been built to identify the deployment behavior, and to help to determine the optimal pulley ratios of the solar array and to finalize the DSU design. During the functional tests, the behavior proved to be very sensitive for the alignment of the DSU. This was therefore monitored carefully during the qualification program, especially prior to the TV cold testing. During TV "Cold" testing the measured retarding torque exceeded the max. required value: 284 N-mm versus the required 247 N-mm. Although this requirement was not met, the torque balance analysis shows that the 284 N-mm can be accepted, because the spring unit can provide 1.5 times more torque than required. Some functional tests of the DSU have been performed without the eddy current damper attached. It provided input data for the ADAMS solar array wing model. Simulation of the Sentinel-1 deployment (including DSU) in ADAMS allowed the actual wing deployment tests to be limited in both complexity and number of tests. The DSU for the Sentinel-1 solar array was successfully qualified and the flight models are in production.
NASA Technical Reports Server (NTRS)
Li, C. H.; Busch, G.; Creter, C.
1976-01-01
The Metals Melting Skylab Experiment consisted of selectively melting, in sequence, three rotating discs made of aluminum alloy, stainless steel, and tantalum alloy. For comparison, three other discs of the same three materials were similarly melted or welded on the ground. The power source of the melting was an electron beam unit. Results are presented which support the concept that the major difference between ground base and Skylab samples (i.e., large elongated grains in ground base samples versus nearly equiaxed and equal sized grains in Skylab samples) can be explained on the basis of constitutional supercooling, and not on the basis of surface phenomena. Microstructural observations on the weld samples and present explanations for some of these observations are examined. In particular, ripples and their implications to weld solidification were studied. Evidence of pronounced copper segregation in the Skylab A1 weld samples, and the tantalum samples studied, indicates a weld microhardness (and hence strength) that is uniformly higher than the ground base results, which is in agreement with previous predictions. Photographs are shown of the microstructure of the various alloys.
System for Controlling the Stirring Pin of a Friction Stir Welding Apparatus
NASA Technical Reports Server (NTRS)
Ding, R. Jeffrey (Inventor); Romine, Peter L. (Inventor); Oelgoetz, Peter A. (Inventor)
2002-01-01
A control is provided for a friction stir welding apparatus comprising a pin tool which includes a shoulder and a rotating pin extending outwardly from the shoulder of the pin tool and which, in use, is plunged into a workpiece formed contacting workpiece members to stir weld the members together. The control system controls the penetration of the pin tool into the workpiece members which are mounted on a support anvil. The control system includes a pin length controller for controlling pin length relative to the shoulder and for producing a corresponding pin length signal. A pin force sensor senses the force being exerted on the pin during welding and produces a corresponding actual pin force signal. A probe controller controls a probe extending outwardly from the pin, senses a parameter related to the distance between the probe and the supporting anvil and produces a corresponding probe signal. A workpiece standoff sensor senses the standoff distance between the workpiece and the standoff sensor and produces a corresponding standoff signal. A control unit receives the various signals, together with a weld schedule, and, based on these signals and the weld schedule, controls the pin length controller so as to control pin penetration into the workpiece.
NASA Astrophysics Data System (ADS)
Junaid, Massab; Khan, Fahd Nawaz; Rahman, Khalid; Baig, Mirza Nadeem
2017-12-01
Pulsed Nd-YAG laser was employed in bead on plate configuration for welding of 1.6 mm thick Ti-5Al-2.5Sn alloy sheet. The effect of laser processing parameters on the weld pool shape, pulse overlap, oxide formation, and microstructure were studied using scanning electron and optical microscope. It was found out that laser peak power had a significant influence on the FZ oxygen contents and grain size whereas, both peak power and heat input per unit length were important in defining the weld pool shape. Processing parameters for full penetration welds with acceptable joint properties and low oxygen contents were selected for further study in terms of residual stresses and mechanical properties. Formation of acicular α and α‧ martensite in fusion and heat affected zone, led to an increase in microhardness by about 55 HV0.2 as compared to base metal. Induced residual stresses were found to be significantly less than the yield strength resulting in plate deformation less than 1 mm. Transverse residual stresses present at different depths below the surface tend to counter effect each other resulting in tensile strength of welded specimen becoming nearly equal to that of the base metal.
Electromagnetic characteristic of twin-wire indirect arc welding
NASA Astrophysics Data System (ADS)
Shi, Chuanwei; Zou, Yong; Zou, Zengda; Wu, Dongting
2015-01-01
Traditional welding methods are limited in low heat input to workpiece and high welding wire melting rate. Twin-wire indirect arc(TWIA) welding is a new welding method characterized by high melting rate and low heat input. This method uses two wires: one connected to the negative electrode and another to the positive electrode of a direct-current(DC) power source. The workpiece is an independent, non-connected unit. A three dimensional finite element model of TWIA is devised. Electric and magnetic fields are calculated and their influence upon TWIA behavior and the welding process is discussed. The results show that with a 100 A welding current, the maximum temperature reached is 17 758 K, arc voltage is 14.646 V while maximum current density was 61 A/mm2 with a maximum Lorene force of 84.5 μN. The above mentioned arc parameters near the cathode and anode regions are far higher than those in the arc column region. The Lorene force is the key reason for plasma velocity direction deviated and charged particles flowed in the channel formed by the cathode, anode and upper part of arc column regions. This led to most of the energy being supplied to the polar and upper part of arc column regions. The interaction between electric and magnetic fields is a major determinant in shaping TWIA as well as heat input on the workpiece. This is a first study of electromagnetic characteristics and their influences in the TWIA welding process, and it is significant in both a theoretical and practical sense.
Flynn, Michael R; Susi, Pam
2012-08-01
Arc welding is a common unit operation in the construction industry, where frequent changes in location and welding position make it more difficult to control fume exposures than in industries where fixed locations are the norm. Welders may be exposed to a variety of toxic airborne contaminants including manganese (Mn) and hexavalent chromium (CrVI). Local exhaust ventilation (LEV) is a well-known engineering control for welding fumes but has not been adopted widely in the construction industry. This literature review presents data on the performance of a variety of LEV systems for welding fume control from the construction (five references), shipyard (five references), and other industries. The studies indicate that LEV can reduce fume exposures to total particulate, Mn, and CrVI to levels below currently relevant standards. Field studies suggest that 40-50% or more reduction in exposure is possible with portable or fixed LEV systems relative to natural ventilation but that correct positioning of the hood and adequate exhaust flow rates are essential. Successful implementation of extraction guns for gas metal arc welding (GMAW) and flux core arc welding has been demonstrated, indicating that a successful balance between extraction airflow and shielding gas requirements is possible. Work practices are an important part of achieving successful control of fume exposures; in particular, positioning the hood close to the arc, checking exhaust flow rates, and avoiding the plume. Further research is needed on hood size effects for controlling welding fume with portable LEV systems and identifying and overcoming barriers to LEV use in construction.
Belcher, Wayne R.; Sweetkind, Donald S.; Elliott, Peggy E.
2002-01-01
The use of geologic information such as lithology and rock properties is important to constrain conceptual and numerical hydrogeologic models. This geologic information is difficult to apply explicitly to numerical modeling and analyses because it tends to be qualitative rather than quantitative. This study uses a compilation of hydraulic-conductivity measurements to derive estimates of the probability distributions for several hydrogeologic units within the Death Valley regional ground-water flow system, a geologically and hydrologically complex region underlain by basin-fill sediments, volcanic, intrusive, sedimentary, and metamorphic rocks. Probability distributions of hydraulic conductivity for general rock types have been studied previously; however, this study provides more detailed definition of hydrogeologic units based on lithostratigraphy, lithology, alteration, and fracturing and compares the probability distributions to the aquifer test data. Results suggest that these probability distributions can be used for studies involving, for example, numerical flow modeling, recharge, evapotranspiration, and rainfall runoff. These probability distributions can be used for such studies involving the hydrogeologic units in the region, as well as for similar rock types elsewhere. Within the study area, fracturing appears to have the greatest influence on the hydraulic conductivity of carbonate bedrock hydrogeologic units. Similar to earlier studies, we find that alteration and welding in the Tertiary volcanic rocks greatly influence hydraulic conductivity. As alteration increases, hydraulic conductivity tends to decrease. Increasing degrees of welding appears to increase hydraulic conductivity because welding increases the brittleness of the volcanic rocks, thus increasing the amount of fracturing.
Skoda, G.I.
1989-03-28
A depressurization valve for use in relieving completely the pressure in a simplified boiling water reactor is disclosed. The normally closed and sealed valve is provided with a valve body defining a conduit from an outlet of a manifold from the reactor through a valve seat. A closing valve disk is configured for fitting to the valve seat to normally close the valve. The seat below the disk is provided with a radially extending annulus extending a short distance into the aperture defined by the seat. The disk is correspondingly provided with a longitudinally extending annulus that extends downwardly through the aperture defined by the seat towards the high pressure side of the valve body. A ring shaped membrane is endlessly welded to the seat annulus and to the disk annulus. The membrane is conformed over the confronted surface of the seat and disk in a C-sectioned configuration to seal the depressurization valve against the possibility of weeping. The disk is held to the closed position by an elongate stem extending away from the high pressure side of the valve body. The stem has a flange configured integrally to the stem for bias by two springs. The first spring acts from a portion of the housing overlying the disk on the stem flange adjacent the disk. This spring urges the stem and attached disk away from the seat and thus will cause the valve to open at any pressure. A second spring-preferably of the Belleville variety-acts on a latch plate surrounding and freely moving relative to the end of the stem. This second spring overcomes the bias of the first spring and any pressure acting upon the disk. This Belleville spring maintains through its spring force the valve in the closed position. At the same time, the latch plate with its freedom of movement relative to the stem allows the stem to thermally expand during valve temperature excursion.
NASA Technical Reports Server (NTRS)
Edwards, David L.
1999-01-01
In-vacuum electron beam welding is a technology that NASA considered as a joining technique for manufacture of space structures. The interaction of energetic electrons with metal produces x-rays. The radiation exposure to astronauts performing the in-vacuum electron beam welding must be characterized and minimized to insure safe operating conditions. This investigation characterized the x-ray environment due to operation of an in-vacuum electron beam welding tool. NASA, in a joint venture with the Russian Space Agency, was scheduled to perform a series of welding in space experiments on board the United States Space Shuttle. This series of experiments was named the International Space Welding Experiment (ISWE). The hardware associated with the ISWE was leased to NASA, by the Paton Welding Institute (PWI) in Ukraine, for ground based welding experiments in preparation for flight. Two tests were scheduled, using the ISWE electron beam welding tool, to characterize the radiation exposure to an astronaut during the operation of the ISWE. These radiation exposure tests consisted of Thermoluminescence Dosimeters (TLD's) shielded with material currently used by astronauts during Extra Vehicular Activities (EVA) and exposed to x-ray radiation generated by operation of an in-vacuum electron beam welding tool. This investigation was the first known application of TLD's to measure absorbed dose from x-rays of energy less than 10 KeV. The ISWE hardware was returned to Ukraine before the issue of adequate shielding for the astronauts was verified. Therefore, alternate experimental and analytical methods were developed to measure and predict the x-ray spectral and intensity distribution generated by electron impact with metal. These x-ray spectra were used to calculate the absorbed radiation dose to astronauts. These absorbed dose values were compared to TLD measurements obtained during actual operation of the in-vacuum electron beam welding tool. The calculated absorbed dose values were found to be in good agreement with the TLD values.
Hexavalent chromium exposure and control in welding tasks.
Meeker, John D; Susi, Pam; Flynn, Michael R
2010-11-01
Studies of exposure to the lung carcinogen hexavalent chromium (CrVI) from welding tasks are limited, especially within the construction industry where overexposure may be common. In addition, despite the OSHA requirement that the use of engineering controls such as local exhaust ventilation (LEV) first be considered before relying on other strategies to reduce worker exposure to CrVI, data on the effectiveness of LEV to reduce CrVI exposures from welding are lacking. The goal of the present study was to characterize breathing zone air concentrations of CrVI during welding tasks and primary contributing factors in four datasets: (1) OSHA compliance data; (2) a publicly available database from The Welding Institute (TWI); (3) field survey data of construction welders collected by the Center for Construction Research and Training (CPWR); and (4) controlled welding trials conducted by CPWR to assess the effectiveness of a portable LEV unit to reduce CrVI exposure. In the OSHA (n = 181) and TWI (n = 124) datasets, which included very few samples from the construction industry, the OSHA permissible exposure level (PEL) for CrVI (5 μg/m(3)) was exceeded in 9% and 13% of samples, respectively. CrVI concentrations measured in the CPWR field surveys (n = 43) were considerably higher, and 25% of samples exceeded the PEL. In the TWI and CPWR datasets, base metal, welding process, and LEV use were important predictors of CrVI concentrations. Only weak-to-moderate correlations were found between total particulate matter and CrVI, suggesting that total particulate matter concentrations are not a good surrogate for CrVI exposure in retrospective studies. Finally, in the controlled welding trials, LEV reduced median CrVI concentrations by 68% (p = 0.02). In conclusion, overexposure to CrVI in stainless steel welding is likely widespread, especially in certain operations such as shielded metal arc welding, which is commonly used in construction. However, exposure could be substantially reduced with proper use of LEV.
Federal Register 2010, 2011, 2012, 2013, 2014
2010-01-27
... Light Company; Turkey Point Nuclear Generating Units 3 and 4; Environmental Assessment and Finding of No... (the licensee), for operation of the Turkey Point Units 3 and 4, located in Miami, Florida. In...-ductility temperature) of the Linde 80 weld materials present in the beltline region of the Turkey Point...
Mapping national scale land cover disturbance for the continental United States, 2006 to 2010
NASA Astrophysics Data System (ADS)
Hansen, M. C.; Potapov, P. V.; Egorov, A.; Roy, D. P.; Loveland, T. R.
2011-12-01
Data from the Web-Enabled Landsat Data (WELD) project were used to quantify forest cover loss and bare ground gain dynamics for the continental United States at a 30 meter spatial resolution from 2006 to 2010. Results illustrate the land cover dynamics associated with forestry, urbanization and other medium to long-term cover conversion processes. Ephemeral changes, such as crop rotations and fallows or inundation, were not quantified. Forest disturbance is pervasive at the national-scale, while increasing bare ground is found in growing urban areas as well as in mining regions. The methods applied are an outgrowth of the Vegetation Continuous Field (VCF) method, initially employed with MODIS data and then WELD data to map percent cover variables. As in our previous work with MODIS in mapping forest change, we applied the VCF method to characterize forest cover loss and bare ground gain probability per pixel. Additional themes will be added to provide a more comprehensive picture of national-scale land dynamics based on these initial results using WELD.
Geochemistry of waters in the Valley of Ten Thousand Smokes region, Alaska
Keith, T.E.C.; Thompson, J.M.; Hutchinson, R.A.; White, L.D.
1992-01-01
Meteoric waters from cold springs and streams outside of the 1912 eruptive deposits filling the Valley of Ten Thousand Smokes (VTTS) and in the upper parts of the two major rivers draining the 1912 deposits have similar chemical trends. Thermal springs issue in the mid-valley area along a 300-m lateral section of ash-flow tuff, and range in temperature from 21 to 29.8??C in early summer and from 15 to 17??C in mid-summer. Concentrations of major and minor chemical constituents in the thermal waters are nearly identical regardless of temperature. Waters in the downvalley parts of the rivers draining the 1912 deposits are mainly mixtures of cold meteoric waters and thermal waters of which the mid-valley thermal spring waters are representative. The weathering reactions of cold waters with the 1912 deposits appear to have stabilized and add only subordinate amounts of chemical constituents to the rivers relative to those contributed by the thermal waters. Isotopic data indicate that the mid-valley thermal spring waters are meteoric, but data is inconclusive regarding the heat source. The thermal waters could be either from a shallow part of a hydrothermal system beneath the 1912 vent region or from an incompletely cooled, welded tuff lens deep in the 1912 ash-flow sheet of the upper River Lethe area. Bicarbonate-sulfate waters resulting from interaction of near-surface waters and the cooling 1953-1968 southwest Trident plug issue from thermal springs south of Katmai Pass and near Mageik Creek, although the Mageik Creek spring waters are from a well-established, more deeply circulating hydrothermal system. Katmai caldera lake waters are a result of acid gases from vigorous drowned fumaroles dissolving in lake waters composed of snowmelt and precipitation. ?? 1992.
76 FR 57075 - Helical Spring Lock Washers From China and Taiwan
Federal Register 2010, 2011, 2012, 2013, 2014
2011-09-15
... INTERNATIONAL TRADE COMMISSION [Investigation Nos. 731-TA-624-625; Third Review] Helical Spring... duty orders on helical spring lock washers from China and Taiwan. AGENCY: United States International...) to determine whether revocation of the antidumping duty orders on helical spring lock washers from...
Closure Report for Corrective Action Unit 563: Septic Systems, Nevada Test Site, Nevada
DOE Office of Scientific and Technical Information (OSTI.GOV)
NSTec Environmental Restoration
2010-02-28
Corrective Action Unit (CAU) 563 is identified in the Federal Facility Agreement and Consent Order (FFACO) as “Septic Systems” and consists of the following four Corrective Action Sites (CASs), located in Areas 3 and 12 of the Nevada Test Site: · CAS 03-04-02, Area 3 Subdock Septic Tank · CAS 03-59-05, Area 3 Subdock Cesspool · CAS 12-59-01, Drilling/Welding Shop Septic Tanks · CAS 12-60-01, Drilling/Welding Shop Outfalls Closure activities were conducted from September to November 2009 in accordance with the FFACO (1996, as amended February 2008) and the Corrective Action Plan for CAU 563. The corrective action alternatives includedmore » No Further Action and Clean Closure.« less
Fabrication of Flex Joint Utilizing Additively Manufactured Parts
NASA Technical Reports Server (NTRS)
Eddleman, David; Richard, Jim
2015-01-01
The Selective Laser Melting (SLM) manufacturing technique has been utilized in the manufacture of a flex joint typical of those found in rocket engine and main propulsion system ducting. The SLM process allowed for the combination of parts that are typically machined separately and welded together. This resulted in roughly a 65% reduction of the total number of parts, roughly 70% reduction in the total number of welds, and an estimated 60% reduction in the number of machining operations. The majority of the new design was in three SLM pieces. These pieces, as well as a few traditionally fabricated parts, were assembled into a complete unit, which has been pressure tested. The design and planned cryogenic testing of the unit will be presented.
5. UNIT VENTILATOR, MEN'S BATH HALL, SHOWING POSITION AGAINST WALL ...
5. UNIT VENTILATOR, MEN'S BATH HALL, SHOWING POSITION AGAINST WALL ABOVE THE BATHS. - Hot Springs National Park, Bathhouse Row, Ozark Bathhouse: Mechanical & Piping Systems, State Highway 7, 1 mile north of U.S. Highway 70, Hot Springs, Garland County, AR
High-Powered, Ultrasonically Assisted Thermal Stir Welding
NASA Technical Reports Server (NTRS)
Ding, Robert
2013-01-01
This method is a solid-state weld process capable of joining metallic alloys without melting. The weld workpieces to be joined by thermal stir welding (TSW) are drawn, by heavy forces, between containment plates past the TSW stir tool that then causes joining of the weld workpiece. TSW is similar to friction stir welding (FSW) in that material is heated into a plastic state (not melted) and stirred using a stir rod. The FSW pin tool is an integrated geometrical structure consisting of a large-diameter shoulder, and a smaller-diameter stir pin protruding from the shoulder. When the pin is plunged into a weld workpiece, the shoulder spins on the surface of the weld workpiece, thus inducing frictional heat into the part. The pin stirs the fraying surfaces of the weld joint, thus joining the weld workpiece into one structure. The shoulder and stir pin of the FSW pin tool must rotate together at a desired rotational speed. The induced frictional energy control and stir pin control of the pin tool cannot be de-coupled. The two work as one integrated unit. TSW, on the other hand, de-couples the heating and stirring of FSW, and allows for independent control of each process element. A uniquely designed induction coil heats the weld workpiece to a desired temperature, and once heated, the part moves into a stir rod whose RPM is also independently controlled. As the weld workpiece moves into the stir rod, the piece is positioned, or sandwiched, between upper and lower containment plates. The plate squeezes together, thus compressing the upper and lower surfaces of the weld workpiece. This compressive force, also called consolidation force, consolidates the plastic material within the weld nugget material as it is being stirred by the stir rod. The stir rod is positioned through the center of the top containment plate and protrudes midway through the opposite lower containment plate where it is mechanically captured. The upper and lower containment plates are separated by a distance equal to the thickness of the material being welded. The TSW process can be significantly improved by reducing the draw forces. This can be achieved by reducing the friction forces between the weld workpieces and the containment plates. High-power ultrasonic (HPU) vibrations of the containment plates achieve friction reduction in the TSW process. Furthermore, integration of the HPU energy into the TSW stir rod can increase tool life of the stir rod, and can reduce shear forces to which the stir rod is subjected during the welding process. TSW has been used to successfully join 0.500-in (˜13-mm) thick commercially pure (CP) titanium, titanium 6AL- 4V, and titanium 6AL-4V ELI in weld joint lengths up to 9 ft (˜2.75-m) long. In addition, the TSW process was used to fabricate a sub-scale hexagonally shaped gun turret component for the U.S. Navy. The turret is comprised of six 0.5000-in (˜13-mm) thick angled welds. Each angled weld joint was prepared by machining the mating surfaces to 120deg. The angled weld joint was then fixtured using an upper and lower containment plate of the same geometry of the angled weld joint. The weld joint was then stirred by the stir rod as it and the upper and lower containment plates traverse through the angled joint prep.
1987-01-01
lower level, widens and then narrows again at the root (like an upside-down Coca - Cola bottle), shrinkage voids and/or solidification cracking can be...Virginia 22312. Printed in the United States of America. c. -f .1 P .0 . W% 4P .P.,.0.1 % % % % MS -. r ~~Pi -V"I.J:.6_-%n W-- -VI .: : 4 r, ’ % : -X ML_...utilizing feedback and real-time adjustment of the welding current based on one or the other measurement, were marketed . Unfortunately, none of these
1994-09-01
north-south. Width of the cap rock is approximately 1.5 miles, length about 3 miles and area about 4.4 square miles. According to Thordarson (1965...The volcanic tuffs making up the mesa are of moderately recent (Miocene) to very recent (Pliocene) origin. Thordarson (1965) identifies 11 layered tuff...various degrees of welded or partially welded tuff can be formed during cooling. The tuff units identified by Thordarson (1965) making up Rainier
NASA Astrophysics Data System (ADS)
Yazdani, Majid; Toroghinejad, Mohammad Reza; Hashemi, Seyyed Mohammad
2016-12-01
This study explores the effects of heat treatment on the microstructure and mechanical properties of explosively welded Ck60 steel/St37 steel. The objective is to find an economical way for manufacturing bimetallic plates that can be used in the rolling stand of hot rolling mill units. The explosive ratio and stand-off distance are set at 1.7 and 1.5 t ( t = flyer thickness), respectively. Since explosive welding is accompanied by such undesirable metallurgical effects as remarkable hardening, severe plastic deformation, and even formation of local melted zones near the interface, heat treatment is required to overcome or alleviate these adverse effects. For this purpose, the composites are subjected to heat treatment in a temperature range of 600-700 °C at a rate of 90 °C/h for 1 h. Results demonstrate well-bonded composite plates with a wavy interface. In the as-welded case, vortex zones are formed along the interface; however, they are transformed into fine grains upon heat treatment. Microhardness is also observed to be maximum near the interface in the welded case before it decreases with increasing temperature. Shear strength is the highest in the as-welded specimen, which later decreases as a result of heat treatment. Moreover, the energy absorbed by the heat-treated specimens is observed to increase with increasing temperature so that the lowest value of absorbed energy belongs to the as-welded specimen. Finally, fractography is carried out using the scanning electron microscope to examine the specimens subjected to shear and impact tests. As a result of heat treatment, fracture surfaces exhibit dimpled ruptures and fail in the mixed mode, while failure in the as-welded specimens predominantly occurs in the brittle mode.
Modeling of weld bead geometry for rapid manufacturing by robotic GMAW
NASA Astrophysics Data System (ADS)
Yang, Tao; Xiong, Jun; Chen, Hui; Chen, Yong
2015-03-01
Weld-based rapid prototyping (RP) has shown great promises for fabricating 3D complex parts. During the layered deposition of forming metallic parts with robotic gas metal arc welding, the geometry of a single weld bead has an important influence on surface finish quality, layer thickness and dimensional accuracy of the deposited layer. In order to obtain accurate, predictable and controllable bead geometry, it is essential to understand the relationships between the process variables with the bead geometry (bead width, bead height and ratio of bead width to bead height). This paper highlights an experimental study carried out to develop mathematical models to predict deposited bead geometry through the quadratic general rotary unitized design. The adequacy and significance of the models were verified via the analysis of variance. Complicated cause-effect relationships between the process parameters and the bead geometry were revealed. Results show that the developed models can be applied to predict the desired bead geometry with great accuracy in layered deposition with accordance to the slicing process of RP.
Influence of long term climate change on net infiltration at Yucca Mountain, Nevada
Flint, Alan I.; Flint, Lorraine E.; Hevesi, Joseph A.
1993-01-01
Net infiltration and recharge at Yucca Mountain, Nevada, a potential site for a high level nuclear waste repository, are determined both by the rock properties and past and future changes in climate. A 1-dimensional model was constructed to represent a borehole being drilled through the unsaturated zone. The rock properties were matched to the lithologies expected to be encountered in the borehole. As current paleoclimate theory assumes that 18O increases with wetter and cooler global climates, a past climate scenario, built on depletion of 18O from ocean sediments was used as a basis for climate change over the past 700,000 years. The climate change was simulated by assigning net infiltration values as a linear function of 8O. Assuming the rock properties, lithologies and climate scenarios are correct, simulations indicated that Yucca Mountain is not in steady state equilibrium at the surface (250 meters. Based on the cyclic climate inputs, the near surface is currently in a long term drying trend (for the last 3,000 years) yet recharge into the water table is continuing to occur at an average rate equivalent to the average input rate of the climate model, indicating that conditions at depth are damped out over very long time periods. The Paintbrush Tuff nonwelded units, positioned between the Tiva Canyon and Topopah Spring welded Tuff Members, do not appear to act as capillary barrier and therefore would not perch water. The low porosity vitric caprock and basal vitrophyre of the Topopah Spring Member, however, act as restrictive layers. The higher porosity rock directly above the caprock reduces the potential for the caprock to perch water leaving the basal vitrophyre as the most likely location for perched water to develop.
The design and evaluation of superconducting connectors
NASA Technical Reports Server (NTRS)
Payne, J. E.
1982-01-01
The development of a superconducting connector for superconducting circuits on space flights is described. It is proposed that such connectors be used between the superconducting readout loop and the SQUID magnetometer in the Gravity Probe B experiment. Two types of connectors were developed. One type employs gold plated niobium wires making pressure connections to gold plated niobium pads. Lead-plated beryllium-copper spring contacts can replace the niobium wires. The other type is a rigid solder or weld connection between the niobium wires and the niobium pads. A description of the methods used to produce these connectors is given and their performance analyzed.
Photoelastic analysis in respect to failure mechanics problems of power plant articles and units
NASA Astrophysics Data System (ADS)
Korikhin, N. V.; Eigenson, S. N.
2009-02-01
The results of strength tests of some critical articles and units of power plants, i.e., a reactor vessel, threaded connection of vessel split, pressure header with straight nipple, turbomachine shaft, and T-weld joint of stator and rotor parts, of turbomachines are presented.
Engineering Industry Training Board (EITB) Foundation Training. Unit 1.
ERIC Educational Resources Information Center
Engineering Industry Training Board, London (England).
This instructional unit deals with broadly based appreciation training in a range of skills that are appropriate to a wide sector of occupations, including engineering drawing, engineering materials, bench fitting, sheet metal work, turning, milling, welding, and electricity/electronics. The materials presented are intended for instructors and…
Engineering Industry Training Board (EITB) Foundation Training. Unit 2.
ERIC Educational Resources Information Center
Engineering Industry Training Board, London (England).
This instructional unit deals with broadly based appreciation training in a range of skills that are appropriate to a wide sector of occupations, including safety, engineering drawing, engineering materials, bench fitting, sheet metal work, turning, milling, welding, and electricity/electronics. The materials presented are intended for instructors…
Friction Stir Welding at MSFC: Kinematics
NASA Technical Reports Server (NTRS)
Nunes, A. C., Jr.
2001-01-01
In 1991 The Welding Institute of the United Kingdom patented the Friction Stir Welding (FSW) process. In FSW a rotating pin-tool is inserted into a weld seam and literally stirs the faying surfaces together as it moves up the seam. By April 2000 the American Welding Society International Welding and Fabricating Exposition featured several exhibits of commercial FSW processes and the 81st Annual Convention devoted a technical session to the process. The FSW process is of interest to Marshall Space Flight Center (MSFC) as a means of avoiding hot-cracking problems presented by the 2195 aluminum-lithium alloy, which is the primary constituent of the Lightweight Space Shuttle External Tank. The process has been under development at MSFC for External Tank applications since the early 1990's. Early development of the FSW process proceeded by cut-and-try empirical methods. A substantial and complex body of data resulted. A theoretical model was wanted to deal with the complexity and reduce the data to concepts serviceable for process diagnostics, optimization, parameter selection, etc. A first step in understanding the FSW process is to determine the kinematics, i.e., the flow field in the metal in the vicinity of the pin-tool. Given the kinematics, the dynamics, i.e., the forces, can be targeted. Given a completed model of the FSW process, attempts at rational design of tools and selection of process parameters can be made.
Welded-woven fabrics for use as synthetic, minimally invasive orthopaedic implants
NASA Astrophysics Data System (ADS)
Rodts, Timothy W.
The treatment of osteoarthritis in healthcare today focuses on minimizing pain and retaining mobility. Osteoarthritis of the knee is a common disease and known to be associated with traumatic injuries, among other factors. An identified trend is that patients are younger and have expectations of life with the preservation of an active lifestyle. As a result, great strain is placed on the available offerings of healthcare professionals and device manufacturers alike. This results in numerous design challenges for managing pain and disease over an extended period of time. The available treatments are being extended into younger populations, which increasingly suffer traumatic knee injuries. However, these patients are not good candidates for total joint replacement. A common problem for young patients is localized cartilage damage. This can heal, but often results in a painful condition that requires intervention. A welded-woven three-dimensional polymer fabric was developed to mimic the properties of articular cartilage. A process for the laser welding reinforcement of the surface layers of three-dimensional fabrics was investigated. Confined compression creep and pin-on-disc wear studies were conducted to characterize the contribution of the surface welding reinforcement. All materials used in the studies have previously been used in orthopaedic devices or meet the requirements for United States Pharmacopeial Convention (USP) Class VI biocompatibility approval. The compressive behavior of three-dimensional fabrics was tailored by the inclusion of surface welds. The compressive properties of the welded-woven fabrics were shown to better approximate articular cartilage compressive properties than conventional woven materials. The wear performance was benchmarked against identical fabrics without welding reinforcement. The wear rates were significantly reduced and the lifespan of the fabrics was markedly improved due to surface welding. Welding reinforcement offers a strengthening mechanism as well as a damage-resistant and damage-tolerant treatment for three-dimensional fabrics. Additionally, the concept of reinforcing three-dimensional fabrics in general has been proven and is transferrable to many industries and applications. The manufacturing approaches are scalable and robust.
30 CFR 77.1109 - Quantity and location of firefighting equipment.
Code of Federal Regulations, 2010 CFR
2010-07-01
... construction. (c)(1) Mobile equipment, including trucks, front-end loaders, bulldozers, portable welding units...) Fire extinguishers shall be provided at permanent electrical installations commensurate with the...
A climatology of late-spring freezes in the northeastern United States.
Brian E. Potter; Thomas W. Cate
1999-01-01
Presents maps of late-spring freeze characteristics for the northeastern and north central United States based on heat-sum thresholds and historic climate data. Discusses patterns seen in the maps. Provides examples and ways these maps could be used by resource managers and research scientists.
Absorbed dose determination using experimental and analytical predictions of x-ray spectra
NASA Astrophysics Data System (ADS)
Edwards, David Lee
1999-10-01
Electron beam welding in a vacuum is a technology that NASA is investigating as a joining technique for manufacture of space structures. The interaction of energetic electrons with metal produces x-rays. This investigation characterizes the x-ray environment due to operation of an in-vacuum electron beam welding tool and provides recommendations for adequate radiation shielding for astronauts performing the in-vacuum electron beam welding. NASA, in a joint venture with the Russian Space Agency, was scheduled to perform a series of welding in space experiments on board the United States Space Shuttle. This series of experiments was named the International Space Welding Experiment (ISWE). The hardware associated with the ISWE was leased to NASA, by the Paton Welding Institute (PWI) in Ukraine, for ground based welding experiments in preparation for flight. Two ground tests were scheduled, using the ISWE electron beam welding tool, to characterize the radiation exposure to an astronaut during the operation of the ISWE. These radiation exposure tests used Thermoluminescence Dosimeters (TLD's) shielded with material currently used by astronauts during Extra Vehicular Activities (EVA) to measure the radiation dose. The TLD's were exposed to x- ray radiation generated by operation of the ISWE in- vacuum electron beam welding tool. This investigation was the first known application of TLD's to measure absorbed dose from x-rays of energy less than 10 keV. The ISWE hardware was returned to Ukraine before the issue of adequate shielding for the astronauts was completely verified. Therefore alternate experimental and analytical methods were developed to measure and predict the x-ray spectral and intensity distribution generated by ISWE electron beam impact with metal. These x-ray spectra were normalized to an equivalent ISWE exposure then used to calculate the absorbed radiation dose to astronauts. These absorbed dose values were compared to TLD measurements obtained during actual operation of the ISWE in-vacuum electron beam welding tool. The calculated absorbed dose values were found to be in good agreement with the measured TLD values.
Friction Stir Weld Application and Tooling Design for the Multi-purpose Crew Vehicle Stage Adapter
NASA Technical Reports Server (NTRS)
Alcorn, John
2013-01-01
The Multi-Purpose Crew Vehicle (MPCV), commonly known as the Orion capsule, is planned to be the United States' next manned spacecraft for missions beyond low earth orbit. Following the cancellation of the Constellation program and creation of SLS (Space Launch System), the need arose for the MPCV to utilize the Delta IV Heavy rocket for a test launch scheduled for 2014 instead of the previously planned Ares I rocket. As a result, an adapter (MSA) must be used in conjunction with the MPCV to account for the variation in diameter of the launch vehicles; 5.5 meters down to 5.0 meters. Prior to ight article fabrication, a path nder (test article) will be fabricated to ne tune the associated manufacturing processes. The adapter will be comprised of an aluminum frustum (partial cone) that employs isogrid technology and circumferential rings on each end. The frustum will be fabricated by friction stir welding (FSW) three individual panels together on a Vertical Weld Tool (VWT) at NASA Marshall Space Flight Center. Subsequently, each circumferential ring will be friction stir welded to the frustum using a Robotic Weld Tool (RWT). The irregular geometry and large mass of the MSA require that extensive tooling preparation be put into support structures for the friction stir weld. The tooling on the VWT will be comprised of a set of conveyors mounted on pre-existing stanchions so that the MSA will have the ability to be rotated after each of the three friction stir welds. The tooling requirements to friction stir weld the rings with the RWT are somewhat more demanding. To support the mass of the MSA and resist the load of the weld tool, a system of mandrels will be mounted to stanchions and assembled in a circle. The goal of the paper will be to explain the design, fabrication, and assembly of the tooling, to explain the use of friction stir welding on the MSA path nder, and also to discuss the lessons learned and modi cations made in preparation for ight article fabrication in support of the 2014 launch of the Orion MPCV.
Federal Register 2010, 2011, 2012, 2013, 2014
2012-09-24
...] Public Land Order No. 7799; Withdrawal of Public Land for the Rock Springs Administrative Site Addition..., including the United States mining laws, for a period of 20 years to protect the Rock Springs Administrative... improvements associated with development and maintenance of the Rock Springs Administrative Site addition. The...
Survival of striped maple following spring prescribed fires in pennsylvania
Patrick H. Brose; Gary W. Miller; Kurt W. Gottschalk
2007-01-01
Survival of striped maple (Acer pensylvanicum L.) was assessed after three spring prescribed fires in Pennsylvania mixed oak (Quercus spp.) stands. Portions of two stands were prescribe-burned in spring 2002 and the part of a third in spring 2004. Following the fires, each stand was divided into burned and unburned units. Striped maple sapling...
Chlorine-36 data at Yucca Mountain: Statistical tests of conceptual models for unsaturated-zone flow
Campbell, K.; Wolfsberg, A.; Fabryka-Martin, J.; Sweetkind, D.
2003-01-01
An extensive set of chlorine-36 (36Cl) data has been collected in the Exploratory Studies Facility (ESF), an 8-km-long tunnel at Yucca Mountain, Nevada, for the purpose of developing and testing conceptual models of flow and transport in the unsaturated zone (UZ) at this site. At several locations, the measured values of 36Cl/Cl ratios for salts leached from rock samples are high enough to provide strong evidence that at least a small component of bomb-pulse 36Cl, fallout from atmospheric testing of nuclear devices in the 1950s and 1960s, was measured, implying that some fraction of the water traveled from the ground surface through 200-300 m of unsaturated rock to the level of the ESF during the last 50 years. These data are analyzed here using a formal statistical approach based on log-linear models to evaluate alternative conceptual models for the distribution of such fast flow paths. The most significant determinant of the presence of bomb-pulse 36Cl in a sample from the welded Topopah Spring unit (TSw) is the structural setting from which the sample was collected. Our analysis generally supports the conceptual model that a fault that cuts through the nonwelded Paintbrush tuff unit (PTn) that overlies the TSw is required in order for bomb-pulse 36Cl to be transmitted to the sample depth in less than 50 years. Away from PTn-cutting faults, the ages of water samples at the ESF appear to be a strong function of the thickness of the nonwelded tuff between the ground surface and the ESF, due to slow matrix flow in that unit. ?? 2002 Elsevier Science B.V. All rights reserved.
ERIC Educational Resources Information Center
EASTCONN Regional Educational Services Center, North Windham, CT.
This curriculum guide contains 28 competency-based units of study for use in high school agricultural mechanics courses, especially in Connecticut. The 10 exploratory units, suitable for grades 9-10, cover the following topics: beginning welding; cold metal and soldering; electricity; plumbing; power tools; shop safety, mathematics, painting and…
Buesch, D.C.; Stokoe, K.H.; Won, K.C.; Seong, Y.J.; Jung, J.L.; Schuhen, M.D.
2006-01-01
Evaluation of the potential future response to seismic events of the proposed spent nuclear fuel and high-level radioactive waste repository at Yucca Mountain, Nevada, is in part based on the seismic properties of the host rock, the 12.8-million-year-old Topopah Spring Tuff. Because of the processes that formed the tuff, the densely welded and crystallized part has three lithophysal and three nonlithophysal zones, and each zone has characteristic variations in lithostratigraphic features and structures of the rocks. Lithostratigraphic features include lithophysal cavities; rims on lithophysae and some fractures; spots (which are similar to rims but without an associated cavity or aperture); amounts of porosity resulting from welding, crystallization, and vapor-phase corrosion and mineralization; and fractures. Seismic properties, including shear-wave velocity (Vs), have been measured on 38 pieces of core, and there is a good "first order" correlation with the lithostratigraphic zones; for example, samples from nonlithophysal zones have larger Vs values compared to samples from lithophysal zones. Some samples have Vs values that are outside the typical range for the lithostratigraphic zone; however, these samples typically have one or more fractures, "large" lithophysal cavities, or "missing pieces" relative to the sample size. Shear-wave velocity data measured in the tunnels have similar relations to lithophysal and nonlithophysal rocks; however, tunnel-based values are typically smaller than those measured in core resulting from increased lithophysae and fracturing effects. Variations in seismic properties such as Vs data from small-scale samples (typical and "flawed" core) to larger scale transects in the tunnels provide a basis for merging our understanding of the distributions of lithostratigraphic features (and zones) with a method to scale seismic properties.
Volcanism at 1.45 Ma within the Yellowstone Volcanic Field, United States
NASA Astrophysics Data System (ADS)
Rivera, Tiffany A.; Furlong, Ryan; Vincent, Jaime; Gardiner, Stephanie; Jicha, Brian R.; Schmitz, Mark D.; Lippert, Peter C.
2018-05-01
Rhyolitic volcanism in the Yellowstone Volcanic Field has spanned over two million years and consisted of both explosive caldera-forming eruptions and smaller effusive flows and domes. Effusive eruptions have been documented preceding and following caldera-forming eruptions, however the temporal and petrogenetic relationships of these magmas to the caldera-forming eruptions are relatively unknown. Here we present new 40Ar/39Ar dates for four small-volume eruptions located on the western rim of the second-cycle caldera, the source of the 1.300 ± 0.001 Ma Mesa Falls Tuff. We supplement our new eruption ages with whole rock major and trace element chemistry, Pb isotopic ratios of feldspar, and paleomagnetic and rock magnetic analyses. Eruption ages for the effusive Green Canyon Flow (1.299 ± 0.002 Ma) and Moonshine Mountain Dome (1.302 ± 0.003 Ma) are in close temporal proximity to the eruption age of the Mesa Falls Tuff. In contrast, our results indicate a period of volcanism at ca 1.45 Ma within the Yellowstone Volcanic Field, including the eruption of the Bishop Mountain Flow (1.458 ± 0.002 Ma) and Tuff of Lyle Spring (1.450 ± 0.003 Ma). These high-silica rhyolites are chemically and isotopically distinct from the Mesa Falls Tuff and related 1.3 Ma effusive eruptions. The 40Ar/39Ar data from the Tuff of Lyle Spring demonstrate significant antecrystic inheritance, prevalent within the upper welded ash-flow tuff matrix, and minimal within individual pumice. Antecrysts are up to 20 kyr older than the eruption, with subpopulations of grains occurring every few thousand years. We interpret these results as an indicator for the timing of magmatic pulses into a growing magmatic system that would ultimately erupt the Tuff of Lyle Spring, and which we more broadly interpret as the tempo of crustal accumulation associated with bimodal magmatism. We propose a system whereby chemically, isotopically, and temporally distinct, isolated small-volume magma batches are periodically generated and erupted in a low magmatic flux state, which is punctuated by larger volume caldera-forming eruptions.
The Landsat Phenology Study (LaPS): Preliminary CONUS Results for 2008
NASA Astrophysics Data System (ADS)
Henebry, G. M.; Roy, D.; Ju, J.; Kovalskyy, V.
2009-12-01
Most studies of land surface phenology (LSP) have used time series derived from moderate spatial resolution satellite sensor data (e.g., AVHRR, MODIS, VEGETATION) because these data are freely available and because they provide an acceptable trade-off between higher, near daily, temporal frequency of observation needed to reduce cloud contamination against lower (500m-5km) spatial resolution. The recent opening of the USGS Landsat archive to web-enabled access presents the opportunity to explore how well Landsat time series can portray LSPs at high spatial resolution. The NASA Web-enabled Landsat data (WELD) project has produced 30m composited mosaics for all the conterminous US (CONUS) from Landsat 7 ETM+ data. The composited mosaics are generated on monthly, seasonal, and annual basis and include spectral reflectance, normalized difference vegetation index (NDVI), and the acquisition date of each composited pixel. The WELD compositing approach is designed to select valid land surface observations with minimal cloud, snow, and atmospheric contamination. We extracted 30m pixel time series from the twelve monthly WELD composited mosaics for 2008 at 320 locations across the CONUS where we have ground phenological observations that are heterogeneous with respect to the types of plants observed, the phenophases recorded (predominantly spring green-up) and the ground sampling protocols used. The ground data came from several sources, including the cloned lilac/honeysuckle network, the Phenocam network, five LTER sites (H.J. Andrews, Harvard Forest, Jornada, Konza Prairie, and Sevilleta), and a private woodlot in New Hampshire. Temporal profiles of the 30m WELD Landsat NDVI and the normalized difference infrared index (NDII) derived from the composited reflectances, are compared to the ground observations. Results show that (i) inclusion of the Landsat acquisition date for each pixel improves the characterization of the LSP, (ii) the use of the NDII in conjunction with the NDVI improves identification of the onset both of canopy development and senescence, and (iii) the WELD compositing approach and the resulting mosaics provide a rich new data source for phenological investigations.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Alfred Wickline
Corrective Action Unit 563, Septic Systems, is located in Areas 3 and 12 of the Nevada Test Site, which is 65 miles northwest of Las Vegas, Nevada. Corrective Action Unit 563 is comprised of the four corrective action sites (CASs) below: • 03-04-02, Area 3 Subdock Septic Tank • 03-59-05, Area 3 Subdock Cesspool • 12-59-01, Drilling/Welding Shop Septic Tanks • 12-60-01, Drilling/Welding Shop Outfalls These sites are being investigated because existing information on the nature and extent of potential contamination is insufficient to evaluate and recommend corrective action alternatives. Additional information will be obtained by conducting a corrective actionmore » investigation (CAI) before evaluating corrective action alternatives and selecting the appropriate corrective action for each CAS. The results of the field investigation will support a defensible evaluation of viable corrective action alternatives that will be presented in the Corrective Action Decision Document.« less
NASA Astrophysics Data System (ADS)
Penasa, Mauro; Colombo, Enrico; Giolfo, Mauro
1994-09-01
Due to the good performance shown by laser welded joints, to the quality and repeatability achievable by this welding technique and to its high process productivity, a feature inherent to the laser technology which, together with its high flexibility, allows different operations to be performed by a single source, consistent savings in a production line may be obtained. Therefore laser welding techniques may be of high relevance for industrial applications, provided that a sufficient attention is paid to avoiding a low utilization time to the operating laser source. The paper describes a feasibility study for the integration of a laser source as an automatic unit for circumferential butt welding of tubes in production lines of pipe coils, just before the cold bending station. Using a 6 kW CO2 source, thickness ranging from 3.5 to 11.2 mm in carbon, low alloyed Cr-Mo and austenitic stainless steels, have been successfully welded. Cr-Mo steels require on line preheating treatment, which however can be achieved by laser defocused passes just before welding. The results of the preliminary qualification performed on laser welded joints of the involved topologies of product (materials, diameters and thicknesses) are described together with technological tests required for approval: laser circumferential butt welding of tubes has proven to be effective, with satisfactory and repeatable results and good joint performances. An exhaustive comparison with current welding techniques (TIG, MIG) is then carried out, along with a detailed analysis of the potential advantages and benefits which may be expected by using the laser welding technique, as well as with a first estimation of the investments and running costs. Since laser productivity is saturated only at a rough 35% during the year, an accurate analysis of other possible applications and of a possible lay out of a laser working cell integrated in the factory production lines is performed. Usually little attention is given to this problem and this is one of the causes of uncertainty when investments in a laser are planned. In most cases a source is devoted to a single application, even if effective working time is really low due to laser fast processing. Therefore potential benefits are substantially reduced to a minimum amount of what can be expected by this flexible technology.
Keane, Michael; Siert, Arlen; Stone, Samuel; Chen, Bean T.
2016-01-01
Nine gas metal arc welding (GMAW) processes for stainless steel were assessed for fume generation rates, fume generation rates per g of electrode consumed, and emission rates for hexavalent chromium (Cr6+). Elemental manganese, nickel, chromium, iron emissions per unit length of weld and labor plus consumables costs were similarly measured. Flux-cored arc welding and shielded metal arc (SMAW) processes were also studied. The objective was to identify the best welding processes for reducing workplace exposures, and estimate costs for all processes. Using a conical chamber, fumes were collected, weighed, recovered and analyzed by inductively-coupled atomic emission spectroscopy for metals, and by ion chromatography for Cr6+. GMAW processes used were Surface Tension Transfer™, Regulated Metal Deposition™, Cold Metal Transfer™, short-circuit, axial spray, and pulsed spray modes. Flux-cored welding used gas shielding; SMAW used E308 rods. Costs were estimated as dollars per m length of a ¼ in (6.3 mm) thick horizontal butt weld; equipment costs were estimated as ratios of new equipment costs to a 250 ampere capacity SMAW welding machine. Results indicate a broad range of fume emission factors for the processes studied. Fume emission rates per g of electrode were lowest for GMAW processes such as pulsed-spray mode (0.2 mg/g), and highest for SMAW (8 mg fume/g electrode). Emission rates of Cr6+ ranged from 50 to 7800 μg/min, and Cr6+ generation rates per g electrode ranged from 1 to 270μg/g. Elemental Cr generation rates spanned 13 to 330μg/g. Manganese emission rates ranged from 50 to 300μg/g. Nickel emission rates ranged from 4 to140 μg/g. Labor and consumables costs ranged from $3.15 (GMAW pulsed spray) to $7.40 (SMAW) per meter of finished weld, and were measured or estimated for all 11 processes tested. Equipment costs for some processes may be as much as 5 times the cost of a typical SMAW welding machine. The results show that all of the GMAW processes in this study can substantially reduce fume, Cr6+, manganese and costs relative to SMAW, the most commonly used welding process, and several have exceptional capabilities for reducing emissions. PMID:26267301
Keane, Michael; Siert, Arlen; Stone, Samuel; Chen, Bean T
2016-01-01
Nine gas metal arc welding (GMAW) processes for stainless steel were assessed for fume generation rates, fume generation rates per g of electrode consumed, and emission rates for hexavalent chromium (Cr(6+)). Elemental manganese, nickel, chromium, iron emissions per unit length of weld, and labor plus consumables costs were similarly measured. Flux-cored arc welding and shielded metal arc (SMAW) processes were also studied. The objective was to identify the best welding processes for reducing workplace exposures, and estimate costs for all processes. Using a conical chamber, fumes were collected, weighed, recovered, and analyzed by inductively coupled atomic emission spectroscopy for metals, and by ion chromatography for Cr(6+). GMAW processes used were Surface Tension Transfer, Regulated Metal Deposition, Cold Metal Transfer, short-circuit, axial spray, and pulsed spray modes. Flux-cored welding used gas shielding; SMAW used E308 rods. Costs were estimated as dollars per m length of a ¼ in (6.3 mm) thick horizontal butt weld; equipment costs were estimated as ratios of new equipment costs to a 250 ampere capacity SMAW welding machine. Results indicate a broad range of fume emission factors for the processes studied. Fume emission rates per g of electrode were lowest for GMAW processes such as pulsed-spray mode (0.2 mg/g), and highest for SMAW (8 mg fume/g electrode). Emission rates of Cr(6+) ranged from 50-7800 µg/min, and Cr(6+) generation rates per g electrode ranged from 1-270 µg/g. Elemental Cr generation rates spanned 13-330 µg/g. Manganese emission rates ranged from 50-300 µg/g. Nickel emission rates ranged from 4-140 µg/g. Labor and consumables costs ranged from $3.15 (GMAW pulsed spray) to $7.40 (SMAW) per meter of finished weld, and were measured or estimated for all 11 processes tested. Equipment costs for some processes may be as much as five times the cost of a typical SMAW welding machine. The results show that all of the GMAW processes in this study can substantially reduce fume, Cr(6+), manganese and costs relative to SMAW, the most commonly used welding process, and several have exceptional capabilities for reducing emissions.
Skoda, George I.
1989-01-01
A depressurization valve for use in relieving completely the pressure in a simplified boiling water reactor is disclosed. The normally closed and sealed valve is provided with a valve body defining a conduit from an outlet of a manifold from the reactor through a valve seat. A closing valve disk is configured for fitting to the valve seat to normally close the valve. The seat below the disk is provided with a radially extending annulus extending a short distance into the aperture defined by the seat. The disk is correspondingly provided with a longitudinally extending annulus that extends downwardly through the aperture defined by the seat towards the high pressure side of the valve body. A ring shaped membrane is endlessly welded to the seat annulus and to the disk annulus. The membrane is conformed over the confronted surface of the seat and disk in a C-sectioned configuration to seal the depressurization valve against the possibility of weeping. The disk is held to the closed position by an elongate stem extending away from the high pressure side of the valve body. The stem has a flange configured integrally to the stem for bias by two springs. The first spring acts from a portion of the housing overlying the disk on the stem flange adjacent the disk. This spring urges the stem and attached disk away from the seat and thus will cause the valve to open at any pressure. A second spring--preferably of the Belleville variety--acts on a latch plate surrounding and freely moving relative to the end of the stem. This second spring overcomes the bias of the first spring and any pressure acting upon the disk. This Belleville spring maintains through its spring force the valve in the closed position. At the same time, the latch plate with its freedom of movement relative to the stem allows the stem to thermally expand during valve temperature excursion. The latch plate in surrounding the stem is limited in its outward movement by a boss attached to the stem at the end of the stem remote from the disk. The latch plate is held normally closed by three radial latches spaced at 120.degree. around the periphery of the plate.
40 CFR 98.426 - Data reporting requirements.
Code of Federal Regulations, 2010 CFR
2010-07-01
... municipal water/wastewater treatment. (3) Metal fabrication, including welding and cutting. (4) Greenhouse.... (13) Other. (g) Each production process unit that captures a CO2 stream for purposes of supplying CO2...
49 CFR 178.255-1 - General requirements.
Code of Federal Regulations, 2012 CFR
2012-10-01
... Portable Tanks § 178.255-1 General requirements. (a) Tanks must be of fusion welded construction... must be postweld heat treated as a unit. (d) Requirements concerning types of valves, retesting, and...
49 CFR 178.255-1 - General requirements.
Code of Federal Regulations, 2014 CFR
2014-10-01
... Portable Tanks § 178.255-1 General requirements. (a) Tanks must be of fusion welded construction... must be postweld heat treated as a unit. (d) Requirements concerning types of valves, retesting, and...
49 CFR 178.255-1 - General requirements.
Code of Federal Regulations, 2011 CFR
2011-10-01
... Portable Tanks § 178.255-1 General requirements. (a) Tanks must be of fusion welded construction... must be postweld heat treated as a unit. (d) Requirements concerning types of valves, retesting, and...
49 CFR 178.255-1 - General requirements.
Code of Federal Regulations, 2013 CFR
2013-10-01
... Portable Tanks § 178.255-1 General requirements. (a) Tanks must be of fusion welded construction... must be postweld heat treated as a unit. (d) Requirements concerning types of valves, retesting, and...
1945-02-15
acceptable Units for irapr.cts shall be causo for rejection of tho welding procedure. "IVji. Impacts less than 6 inches fron the top or botton edge of...34»-< «•-«#-< f- »! * ^Jß a NHPJ aw * »o , J c\\j « K c a p . oo *-~-* jU w- t- o . <NXO ^> J DO 3...rl 00 -\\" r-\\«= t -or T. ■*3 ion ia aW lö 55 ■> t- S « 8 8j 8 CO fj z z ~F O Ö- SJ s a CO M
Bertrand, C; Laplanche, O; Rocca, J P; Le Petitcorps, Y; Nammour, S
2007-11-01
The laser is a very attractive tool for joining dental metallic alloys. However, the choice of the setting parameters can hardly influence the welding performances. The aim of this research was to evaluate the impact of several parameters (pulse shaping, pulse frequency, focal spot size...) on the quality of the microstructure. Grade 1 titanium plates have been welded with a pulsed Nd-Yag laser. Suitable power, pulse duration, focal spot size, and flow of argon gas were fixed by the operator. Five different pulse shapes and three pulse frequencies were investigated. Two pulse shapes available on this laser unit were eliminated because they considerably hardened the metal. As the pulse frequency rose, the metal was more and more ejected, and a plasma on the surface of the metal increased the oxygen contamination in the welded area. Frequencies of 1 or 2 Hz are optimum for a dental use. Three pulse shapes can be used for titanium but the rectangular shape gives better results.
Advanced radiator concepts utilizing honeycomb panel heat pipes
NASA Technical Reports Server (NTRS)
Fleischman, G. L.; Peck, S. J.; Tanzer, H. J.
1987-01-01
The feasibility of fabricating and processing moderate temperature range vapor chamber type heat pipes in a low mass honeycomb panel configuration for highly efficient radiator fins for potential use on the space station was investigated. A variety of honeycomb panel facesheet and core-ribbon wick concepts were evaluated within constraints dictated by existing manufacturing technology and equipment. Concepts evaluated include type of material, material and panel thickness, wick type and manufacturability, liquid and vapor communication among honeycomb cells, and liquid flow return from condenser to evaporator facesheet areas. A thin-wall all-welded stainless steel design with methanol as the working fluid was the initial prototype unit. It was found that an aluminum panel could not be fabricated in the same manner as a stainless steel panel due to diffusion bonding and resistance welding considerations. Therefore, a formed and welded design was developed. The prototype consists of ten panels welded together into a large panel 122 by 24 by 0.15 in., with a heat rejection capability of 1000 watts and a fin efficiency of essentially 1.0.
Geohydrologic data from test hole USW UZ-7, Yucca Mountain area, Nye County, Nevada
Kume, Jack; Hammermeister, D.P.
1990-01-01
This report contains a description of the methods used in drilling and coring of the test-hole USW UZ-7, a description of the methods used in collecting, handling, and testing of test-hole samples; Lithologic information from the test hole; and water-content, water-potential, bulk-density, grain-density, porosity, and tritium data for the test hole. Test-hole USW UZ-7 was drilled and cored to a total depth of 62.94 m. The drilling was done using air as a drilling fluid to minimize disturbance to the water content of cores, drill-bit cuttings, and borehole wall-rock. Beginning at the land surface, the unsaturated-zone rock that was penetrated consisted of alluvium; welded and partially to nonwelded ash-flow tuff; bedded and reworked ash-fall tuff; nonwelded ash-flow tuff; and welded ash-flow tuff. Values of gravimetric water content and water potential of alluvium were intermediate between the extreme values in welded and nonwelded units of tuff. Gravimetric water content was largest in bedded and nonwelded ash-fall tuffs and was smallest in welded ash-flow tuff. Values of water potential were more negative in densely welded ash-flow tuffs and were less negative in bedded and nonwelded ash-fall tuffs. Bulk density was largest in densely welded ash-flow tuffs and smallest in nonwelded and bedded ash-fall tuffs. Grain density was uniform but was slightly larger in nonwelded and bedded ash-fall tuffs than in welded ash-flow tuffs. Porosity trends were opposite to bulk-density trends. Tritium content in alluvium was smallest near the alluvium-bedrock contact, markedly increased in the middle of the deposit, and decreased in the near-surface zone of the deposit. (Author 's abstract)
Geology of the Yucca Mountain site area, southwestern Nevada
Keefer, W.R.; Whitney, J.W.; Buesch, D.C.
2007-01-01
Yucca Mountain in southwestern Nevada is a prominent, irregularly shaped upland formed by a thick apron of Miocene pyroclastic-flow and fallout tephra deposits, with minor lava flows, that was segmented by through-going, large-displacement normal faults into a series of north-trending, eastwardly tilted structural blocks. The principal volcanic-rock units are the Tiva Canyon and Topopah Spring Tuffs of the Paintbrush Group, which consist of volumetrically large eruptive sequences derived from compositionally distinct magma bodies in the nearby southwestern Nevada volcanic field, and are classic examples of a magmatic zonation characterized by an upper crystal-rich (>10% crystal fragments) member, a more voluminous lower crystal-poor (<5% crystal fragments) member, and an intervening thin transition zone. Rocks within the crystal-poor member of the Topopah Spring Tuff, lying some 280 m below the crest of Yucca Mountain, constitute the proposed host rock to be excavated for the storage of high-level radioactive wastes. Separation of the tuffaceous rock formations into subunits that allow for detailed mapping and structural interpretations is based on macroscopic features, most importantly the relative abundance of lithophysae and the degree of welding. The latter feature, varying from nonwelded through partly and moderately welded to densely welded, exerts a strong control on matrix porosities and other rock properties that provide essential criteria for distinguishing hydrogeologic and thermal mechanical units, which are of major interest in evaluating the suitability of Yucca Mountain to host a safe and permanent geologic repository for waste storage. A thick and varied sequence of surficial deposits mantle large parts of the Yucca Mountain site area. Mapping of these deposits and associated soils in exposures and in the walls of trenches excavated across buried faults provides evidence for multiple surface-rupturing events along all of the major faults during Pleistocene and Holocene times; these paleoseismic studies form the basis for evaluating the potential for future earthquakes and fault displacements. Thermoluminescence and U-series analyses were used to date the surficial materials involved in the Quaternary faulting events. The rate of erosional downcutting of bedrock on the ridge crests and hillslopes of Yucca Mountain, being of particular concern with respect to the potential for breaching of the proposed underground storage facility, was studied by using rock varnish cation-ratio and 10Be and 36Cl cosmogenic dating methods to determine the length of time bedrock outcrops and hillslope boulder deposits were exposed to cosmic rays, which then served as a basis for calculating long-term erosion rates. The results indicate rates ranging from 0.04 to 0.27 cm/k.y., which represent the maximum downcutting along the summit of Yucca Mountain under all climatic conditions that existed there during most of Quaternary time. Associated studies include the stratigraphy of surficial deposits in Fortymile Wash, the major drainage course in the area, which record a complex history of four to five cut-and-fill cycles within the channel during middle to late Quaternary time. The last 2-4 m of incision probably occurred during the last pluvial climatic period, 22-18 ka, followed by aggradation to the present time. Major faults at Yucca Mountain-from east to west, the Paintbrush Canyon, Bow Ridge, Stagecoach Road, Solitario Canyon, Fatigue Wash, Windy Wash, and Northern and Southern Crater Flat Faults-trend predominantly north, are spaced 1-5 km apart, have bedrock displacements ranging from 125 m to as much as 500 m, and exhibit Quaternary movements of several centimeters to a few meters. Displacements are predominantly down to the west, and bedrock/alluvium contacts commonly are marked by fault-line scarps. The predominant northerly fault trend changes to a more northeasterly trend in adjacent areas south
75 FR 54656 - Government-Owned Inventions, Available for Licensing
Federal Register 2010, 2011, 2012, 2013, 2014
2010-09-08
... Aeronautics and Space Administration, have been filed in the United States Patent and Trademark office, and...; (281) 483-6936 [Facsimile]. NASA Case No. MSC-24238-1: Microwave Tissue Welding for Wound Closure...
49 CFR 178.255-1 - General requirements.
Code of Federal Regulations, 2010 CFR
2010-10-01
... Specifications for Portable Tanks § 178.255-1 General requirements. (a) Tanks must be of fusion welded... must be postweld heat treated as a unit. (d) Requirements concerning types of valves, retesting, and...
Occupational noise-induced hearing loss in auto part factory workers in welding units in Thailand.
Sriopas, Apiradee; Chapman, Robert S; Sutammasa, Saravudh; Siriwong, Wattasit
2017-01-24
Most workers in auto part factories in Thailand are usually exposed to excessive noise in their workplace. This study aimed to assess the level of occupational noise-induced hearing loss and investigate risk factors causing hearing loss in auto part factory workers in the welding units in Thailand. This was a cross-sectional study. One hundred eighty subjects were recruited from 356 workers in the welding unit of three factories. Sixty eligible subjects in each factory were selected by systemic random sampling. The subjects were interviewed using a face-to-face questionnaire. Noise exposure levels and audiograms were measured by a noise dosimeter and an audiometer, respectively. The findings confirmed that noise exposure levels of 86-90 dB (A) and exceeding 90 dB (A) significantly increased the risk of hearing loss in either ear. A noise exposure level exceeding 90 dB (A) significantly increased the prevalence of hearing loss in both ears. Regarding, a 10-pack-year smoking history increased the prevalence of hearing loss in either ear or both ears. In addition, subjects with employment duration exceeding 10 years significantly developed hearing loss in either ear. The engineering control or personal control by wearing hearing protection device should be used to decrease noise exposure levels lower than 85 dB (A) for 8 h. Moreover, if the exposure level reaches 85 dB (A) for 8 h, the employer needs to implement a hearing conservation program in the workplace.
Manufacturing Methods and Technology. Project Summary Reports.
1980-06-01
Tung- sten Inert Gas (TIG) welding of aluminum components. 41 X 4 (,B)IRAIt AW k A r A’I 4 " 6 A T A k I, A ., : , . Figure 1 - Modular Packages for...Telescope and M134 Mount 75 6 M102 Howitzer M113 Panoramic Telescope and M134 Mount 100 4 )21l4 Quiadrant 1.50 2 XM11A Elbow Telescope 130 5 M29...No. Temperature( OF) Time at temperature(min.) 1 200 30 2 200 6o 3 300 30 4 300 60 5 4DO 30 6 4 +0 60 Springs compressed to a stress level of 150,000
Development of a chromium-free consumable for joining stainless steels
NASA Astrophysics Data System (ADS)
Sowards, Jeffrey William
Government regulations in the United States (OSHA Standards: 1910; 1915; 1917; 1918; 1926) and abroad are decreasing allowable exposure levels of hexavalent chromium to welding related personnel. The latest OSHA ruling in 2006 reduced the permissible exposure limit of airborne hexavalent chromium from 52 to 5 mug m-3. Achieving the new level may not be practical from an engineering controls standpoint during the fabrication of tightly enclosed stainless steel components such as the inside of ship hulls and boiler vessels. One method of addressing this problem is to implement a chromium-free welding consumable that provides equivalent mechanical performance and corrosion characteristics to current stainless steel welding consumables. This project was aimed at developing such a consumable and evaluating its suitability for replacement of current stainless steel consumables such as E308L-16. A new shielded metal arc welding (SMAW) consumable based on the Ni-Cu-Ru system was developed for austenitic stainless steel welding. The focus of this work was evaluating the mechanical properties, weldability, and fume formation characteristics of the various iterations of consumables developed. Welds deposited on Type 304 stainless steel were evaluated with weldability tests including: mechanical testing, hot ductility testing, Strain-to-fracture testing, Transverse Varestraint testing, and button melting. Mechanical properties of weld deposits of each consumable were found to exceed minimum values of Type 304 stainless steel based on tensile testing. Guide bend testing showed that weld deposits met minimum weld ductility requirements for stainless steel consumables, such as E308-16. Hot ductility testing revealed a narrow crack susceptible region (33 to 54°C) indicating a low susceptibility to weld metal liquation cracking. GTA welds exhibited superior ductility when compared to SMA welds. This was attributed to a lack of slag inclusions in the weld deposit, which are effective weld strengtheners. Varestraint testing revealed that weld deposits have a higher solidification cracking susceptibility than stainless steel consumables used to join Type 304. Higher cracking susceptibility was attributed to austenitic solidification of the weld metal resulting in increased weld segregation and stabilization of a TiC eutectic reaction at the end of solidification. No solidification cracks were observed in actual weld deposits. Evaluation of weld microsegregation patterns showed higher dilutions of Type 304 increased segregation of Ti, promoting a TiC eutectic reaction at the end of solidification. Thermodynamic modeling techniques were used to describe the solidification the Ni-Cu weld deposits as a function of dilution with Type 304. Solidification cracking susceptibility was shown to increase with dilution during evaluation with the Cast Pin Tear Test indicating high dilution welds should be avoided to minimize solidification cracking during welding. The Strain-to-fracture test was used to examine DDC cracking susceptibility, and revealed that this alloy has a higher susceptibility to solid-state weld cracking than austenitic stainless alloys such as 304. Threshold strain levels necessary to initiate cracking in the weld deposits were in the range of 2 to 3%. These values are comparable to other Ni-base alloys with a moderate to high susceptibility to DDC. Fume generation rates (FGR) of the new consumable were measured and bulk fume phases were analyzed with X-ray diffraction. FGR values were found to be similar to current SMAW and flux cored arc welding consumables. No chromium bearing compounds were observed during X-ray diffraction measurements, and the bulk fume consisted primarily of halides and metallic-oxides. Fume generated by the new consumable was subjected to colorimetric testing showing hexavalent Cr content (0.02 wt-%) was reduced by two orders of magnitude compared to E308-16 (2.6 wt-%). The source of this hexavalent chromium was from evaporation of the base metal due to the welding heat source. The consumable developed in this study, having a nominal composition of Ni-7.5Cu-1Ru-0.5Al-0.5Ti-0.02C, met virtually all the design criteria that were initially established. Work performed by the Fontana Corrosion Center showed that the weld deposits met corrosion design criteria to prevent localized attack of the weld metal. Work performed in this study showed that mechanical properties were comparable to stainless steel consumables, and weld cracking susceptibility was comparable to Ni-base welding consumables. The consumable was also found to have good operability characteristics. (Abstract shortened by UMI.)
Stamm, John F.; McBride, W. Scott
2016-12-21
Discharge from springs in Florida is sourced from aquifers, such as the Upper Floridan aquifer, which is overlain by an upper confining unit that locally can have properties of an aquifer. Water levels in aquifers are affected by several factors, such as precipitation, recharge, and groundwater withdrawals, which in turn can affect discharge from springs. Therefore, identifying groundwater sources and recharge characteristics can be important in assessing how these factors might affect flows and water levels in springs and can be informative in broader applications such as groundwater modeling. Recharge characteristics include the residence time of water at the surface, apparent age of recharge, and recharge water temperature.The groundwater sources and recharge characteristics of three springs that discharge from the banks of the Suwannee River in northern Florida were assessed for this study: Bell Springs, White Springs, and Suwannee Springs. Sources of groundwater were also assessed for a 150-foot-deep well finished within the Upper Floridan aquifer, hereafter referred to as the UFA well. Water samples were collected for geochemical analyses in November 2012 and October 2013 from the three springs and the UFA well. Samples were analyzed for a suite of major ions, dissolved gases, and isotopes of sulfur, strontium, oxygen, and hydrogen. Daily means of water level and specific conductance at White Springs were continuously recorded from October 2012 through December 2013 by the Suwannee River Water Management District. Suwannee River stage at White Springs was computed on the basis of stage at a U.S. Geological Survey streamgage about 2.4 miles upstream. Water levels in two wells, located about 2.5 miles northwest and 13 miles southeast of White Springs, were also used in the analyses.Major ion concentrations were used to differentiate water from the springs and Upper Floridan aquifer into three groups: Bell Springs, UFA well, and White and Suwannee Springs. When considered together, evidence from water-level, specific conductance, major-ion concentration, and isotope data indicated that groundwater at Bell Springs and the UFA well was a mixture of surface water and groundwater from the upper confining unit, and that groundwater at White and Suwannee Springs was a mixture of surface water, groundwater from the upper confining unit, and groundwater from the Upper Floridan aquifer. Higher concentrations of magnesium in groundwater samples at the UFA well than in samples at Bell Springs might indicate less mixing with surface water at the UFA well than at Bell Springs. Characteristics of surface-water recharge, such as residence time at the surface, apparent age, and recharge water temperature, were estimated on the basis of isotopic ratios, and dissolved concentrations of gases such as argon, tritium, and sulfur hexafluoride. Oxygen and deuterium isotopic ratios were consistent with rapid recharge by rainwater for samples collected in 2012, and longer residence time at the surface (ponding) for samples collected in 2013. Apparent ages of groundwater samples, computed on the basis of tritium activity and sulfur hexafluoride concentration, indicated groundwater recharge occurred after the late 1980s; however, the estimated apparent ages likely represent the average of ages of multiple sources. Recharge since the 1980s is consistent with groundwater from shallow sources, such as the upper confining unit and Upper Floridan aquifer. Recharge water temperature computed for the three springs and UFA well averaged 20.1 degrees Celsius, which is similar to the mean annual air temperature of 20.6 degrees Celsius at a nearby weather station for 1960–2014.
Federal Register 2010, 2011, 2012, 2013, 2014
2013-07-09
... first three species is limited to spring outflows in the San Solomon Springs system near Balmorhea in... Diminutive Amphipod Size of unit in Critical habitat unit Land ownership by type hectares (Acres) San Solomon..., assumptions, and analyses. We received comments from four knowledgeable individuals with scientific expertise...
48 CFR 225.7007-1 - Restrictions.
Code of Federal Regulations, 2010 CFR
2010-10-01
..., quality control, testing, and welding (both forging and shot blasting process); and (2) The cost of the components manufactured in the United States exceeds 50 percent of the total cost of components. (b) 10 U.S.C...
Ash-flow tuffs of the Galiuro Volcanics in the northern Galiuro Mountains, Pinal County, Arizona
Krieger, Medora Louise Hooper
1979-01-01
The upper Oligocene and lower Miocene Galiuro Volcanics in the northern part of the Galiuro Mountains contains two distinctive major ash-flow tuff sheets, the Holy Joe and Aravaipa Members. These major ash-flows illustrate many features of ash-flow geology not generally exposed so completely. The Holy Joe Member, composed of a series of densely welded flows of quartz latite composition that make up a simple cooling unit. is a rare example of a cooling unit that has a vitrophyre at the top as well as at the base. The upper vitrophyre does not represent a cooling break. The Aravaipa Member. a rhyolite, is completely exposed in Aravaipa and other canyons and on Table Mountain. Remarkable exposures along Whitewash Canyon exhibit the complete change from a typical stacked-up interior zonation of an ash flow to a non welded distal margin. Vertical and horizontal changes in welding, crystallization, specific gravity, and lithology are exposed. The ash flow can be divided into six lithologic zones. The Holy Joe and Aravaipa Members of the Galiuro Volcanics are so well exposed and so clearly show characteristic features of ash-flow tuffs that they could be a valuable teaching aid and a source of theses for geology students.
Capacitor discharge process for welding braided cable
Wilson, Rick D.
1995-01-01
A capacitor discharge process for welding a braided cable formed from a plurality of individual cable strands to a solid metallic electrically conductive member comprises the steps of: (a) preparing the electrically conductive member for welding by bevelling one of its end portions while leaving an ignition projection extending outwardly from the apex of the bevel; (b) clamping the electrically conductive member in a cathode fixture; (c) connecting the electrically conductive member clamped in the cathode fixture to a capacitor bank capable of being charged to a preselected voltage value; (d) preparing the braided cable for welding by wrapping one of its end portions with a metallic sheet to form a retaining ring operable to maintain the individual strands of the braided cable in fixed position within the retaining ring; (e) clamping the braided cable and the retaining ring as a unit in an anode fixture so that the wrapped end portion of the braided cable faces the ignition projection of the electrically conductive member; and (f) moving the cathode fixture towards the anode fixture until the ignition projection of the electrically conductive member contacts the end portion of the braided cable thereby allowing the capacitor bank to discharge through the electrically conductive member and through the braided cable and causing the electrically conductive member to be welded to the braided cable via capacitor discharge action.
Reactor vessels: weld cladding - base metal interaction
DOE Office of Scientific and Technical Information (OSTI.GOV)
Mager, T.R.; Landerman, E.; Kubit, C.J.
1971-07-01
An underclad anomaly first observed during magnetic particle inspection of a European steam generator and subsequently discovered during inspection of certain reactor vessels manufactured in both the United States and in Europe is shown to be inconsequential for the intended application because of its small size and insignificant expected growth. Metallurgical investigation identifies the anomaly as grain boundary separations in the base metal, restricted in extent to the grain coarsened part of the weld heat-affected zone beneath the weld bead overlap. In all cases the depth of the separations was less than the maximum depth (0.125 inches) of the grainmore » coarsened area. The occurrence of the anomaly depends on the specific weld overlay process. It has been found generally after post-weld stress relief in forging and plate material (SA508 Class 2 composition). Fracture mechanics evaluation of the affected materials shows that the expected growth of the grain boundary separations during the lifetime of the plant is insignificant, being only 0.004 inches maximum as calculated based on conservative assumptions verified by the metallurgical investigation. Since the original size of the grain boundary separations is negligible and its growth is insignificant during the 40-year plant life, the structural integrity of the vessels has not been compromised and the affected vessels are suitable for the use intended.« less
Small-scale Geothermal Power Plants Using Hot Spring Water
NASA Astrophysics Data System (ADS)
Tosha, T.; Osato, K.; Kiuchi, T.; Miida, H.; Okumura, T.; Nakashima, H.
2013-12-01
The installed capacity of the geothermal power plants has been summed up to be about 515MW in Japan. However, the electricity generated by the geothermal resources only contributes to 0.2% of the whole electricity supply. After the catastrophic earthquake and tsunami devastated the Pacific coast of north-eastern Japan on Friday, March 11, 2011, the Japanese government is encouraging the increase of the renewable energy supply including the geothermal. It needs, however, more than 10 years to construct the geothermal power plant with more than 10MW capacity since the commencement of the development. Adding the problem of the long lead time, high temperature fluid is mainly observed in the national parks and the high quality of the geothermal resources is limited. On the other hand hot springs are often found. The utilisation of the low temperature hot water becomes worthy of notice. The low temperature hot water is traditionally used for bathing and there are many hot springs in Japan. Some of the springs have enough temperature and enthalpy to turn the geothermal turbine but a new technology of the binary power generation makes the lower temp fluid to generate electricity. Large power generators with the binary technology are already installed in many geothermal fields in the world. In the recent days small-scale geothermal binary generators with several tens to hundreds kW capacity are developed, which are originally used by the waste heat energy in an iron factory and so on. The newly developed binary unit is compact suitable for the installation in a Japanese inn but there are the restrictions for the temperature of the hot water and the working fluid. The binary power unit using alternatives for chlorofluorocarbon as the working fluid is relatively free from the restriction. KOBELCO, a company of the Kobe Steel Group, designed and developed the binary power unit with an alternative for chlorofluorocarbon. The unit has a 70 MW class electric generator. Three units have been installed in Obama Hot Spring area, Nagasaki Prefecture, where about 15,000 tonnes of hot water are produced in a day and more than 35% of the hot water flow directly to the sea. Another demonstration experiments are also conducted in several hot spring areas. In this study we will review several examples to utilise low temperature hot springs in Japan. Binary Power Unit at Obama (Fujino, 2013)
A rational fraction polynomials model to study vertical dynamic wheel-rail interaction
NASA Astrophysics Data System (ADS)
Correa, N.; Vadillo, E. G.; Santamaria, J.; Gómez, J.
2012-04-01
This paper presents a model designed to study vertical interactions between wheel and rail when the wheel moves over a rail welding. The model focuses on the spatial domain, and is drawn up in a simple fashion from track receptances. The paper obtains the receptances from a full track model in the frequency domain already developed by the authors, which includes deformation of the rail section and propagation of bending, elongation and torsional waves along an infinite track. Transformation between domains was secured by applying a modified rational fraction polynomials method. This obtains a track model with very few degrees of freedom, and thus with minimum time consumption for integration, with a good match to the original model over a sufficiently broad range of frequencies. Wheel-rail interaction is modelled on a non-linear Hertzian spring, and consideration is given to parametric excitation caused by the wheel moving over a sleeper, since this is a moving wheel model and not a moving irregularity model. The model is used to study the dynamic loads and displacements emerging at the wheel-rail contact passing over a welding defect at different speeds.
Colman, D R; Garcia, J R; Crossey, L J; Karlstrom, K; Jackson-Weaver, O; Takacs-Vesbach, C
2014-01-01
Hydrothermal springs harbor unique microbial communities that have provided insight into the early evolution of life, expanded known microbial diversity, and documented a deep Earth biosphere. Mesothermal (cool but above ambient temperature) continental springs, however, have largely been ignored although they may also harbor unique populations of micro-organisms influenced by deep subsurface fluid mixing with near surface fluids. We investigated the microbial communities of 28 mesothermal springs in diverse geologic provinces of the western United States that demonstrate differential mixing of deeply and shallowly circulated water. Culture-independent analysis of the communities yielded 1966 bacterial and 283 archaeal 16S rRNA gene sequences. The springs harbored diverse taxa and shared few operational taxonomic units (OTUs) across sites. The Proteobacteria phylum accounted for most of the dataset (81.2% of all 16S rRNA genes), with 31 other phyla/candidate divisions comprising the remainder. A small percentage (~6%) of bacterial 16S rRNA genes could not be classified at the phylum level, but were mostly distributed in those springs with greatest inputs of deeply sourced fluids. Archaeal diversity was limited to only four springs and was primarily composed of well-characterized Thaumarchaeota. Geochemistry across the dataset was varied, but statistical analyses suggested that greater input of deeply sourced fluids was correlated with community structure. Those with lesser input contained genera typical of surficial waters, while some of the springs with greater input may contain putatively chemolithotrophic communities. The results reported here expand our understanding of microbial diversity of continental geothermal systems and suggest that these communities are influenced by the geochemical and hydrologic characteristics arising from deeply sourced (mantle-derived) fluid mixing. The springs and communities we report here provide evidence for opportunities to understand new dimensions of continental geobiological processes where warm, highly reduced fluids are mixing with more oxidized surficial waters. © 2013 John Wiley & Sons Ltd.
Apparatus measures swelling of membranes in electrochemical cells
NASA Technical Reports Server (NTRS)
Hennigan, T. J.
1965-01-01
Apparatus consisting of a pressure plate unit, four springs of known spring constant and a micrometer measures the swelling and force exerted by the polymer membranes of alkaline electrochemical cells.
Federal Register 2010, 2011, 2012, 2013, 2014
2012-03-30
...: Joshua Morris or Dustin Ross, AD/CVD Operations, Office 1, Import Administration, International Trade... Countervailing Duty Order: Oil Country Tubular Goods from Canada, 51 FR 21783 (June 16, 1986) (describing subject...
Fire - Southern Oscillation relations in the southwestern United States
Swetnam, T.W.; Betancourt, J.L.
1990-01-01
Fire scar and tree growth chronologies (1700 to 1905) and fire statistics (since 1905) from Arizona and New Mexico show that small areas burn after wet springs associated with the low phase of the Southern Oscillation (SO), whereas large areas burn after dry springs associated with the high phase of the SO. Through its synergistic influence on spring weather and fuel conditions, climatic variability in the tropical Pacific significantly influences vegetation dynamics in the southwestern United States. Synchrony of fire-free and severe fire years across diverse southwestern forests implies that climate forces fire regimes on a subcontinental scale; it also underscores the importance of exogenous factors in ecosystem dynamics.
9. Historic American Buildings Survey B. Baxter Matheny, Photographer, Spring, ...
9. Historic American Buildings Survey B. Baxter Matheny, Photographer, Spring, 1973 STAINED GLASS WINDOW IN TOWER (INTERIOR) - First United Methodist Church, 200 North Division Street, Carson City, Carson City, NV
Filter unit for use at high temperatures
Ciliberti, David F.; Lippert, Thomas E.
1988-01-01
A filtering unit for filtering particulates from high temperature gases uses a spiral ceramic spring to bias a ceramic, tubular filter element into sealing contact with a flange about an aperture of a metallic tube sheet. The ceramic spiral spring may contact the upper edge of the filter element and be restrained by a stop member spaced from one end of the tube sheet, or the spring may contact the bottom of the filter element and be restrained by a support member spaced from the opposite end of the tube sheet. The stop member and support member are adjustably secured to the tube sheet. A filtering system uses the ceramic spiral spring to bias a plurality of ceramic, tubular filter elements in a respective plurality of apertures in a tube sheet which divides a vessel into upper and lower enclosed sections.
NASA Astrophysics Data System (ADS)
Bowman, A.; Cardace, D.; August, P.
2012-12-01
Springs sourced in the mantle units of ophiolites serve as windows to the deep biosphere, and thus hold promise in elucidating survival strategies of extremophiles, and may also inform discourse on the origin of life on Earth. Understanding how organisms can survive in extreme environments provides clues to how microbial life responds to gradients in pH, temperature, and oxidation-reduction potential. Spring locations associated with serpentinites have traditionally been located using a variety of field techniques. The aqueous alteration of ultramafic rocks to serpentinites is accompanied by the production of very unusual formation fluids, accessed by drilling into subsurface flow regimes or by sampling at related surface springs. The chemical properties of these springs are unique to water associated with actively serpentinizing rocks; they reflect a reducing subsurface environment reacting at low temperatures producing high pH, Ca-rich formation fluids with high dissolved hydrogen and methane. This study applies GIS site suitability analysis to locate high pH springs upwelling from Coast Range Ophiolite serpentinites in Northern California. We used available geospatial data (e.g., geologic maps, topography, fault locations, known spring locations, etc.) and ArcGIS software to predict new spring localities. Important variables in the suitability model were: (a) bedrock geology (i.e., unit boundaries and contacts for peridotite, serpentinite, possibly pyroxenite, or chromite), (b) fault locations, (c) regional data for groundwater characteristics such as pH, Ca2+, and Mg2+, and (d) slope-aspect ratio. The GIS model derived from these geological and environmental data sets predicts the latitude/longitude points for novel and known high pH springs sourced in serpentinite outcrops in California. Field work confirms the success of the model, and map output can be merged with published environmental microbiology data (e.g., occurrence of hydrogen-oxidizers) to showcase patterns in microbial community structure. Discrepancies between predicted and actual spring locations are then used to tune GIS suitability analysis, re-running the model with corrected geo-referenced data. This presentation highlights a powerful GIS-based technique for accelerating field exploration in this area of ongoing research.
The hydrothermal system of Long Valley Caldera, California
Sorey, M.L.; Lewis, Robert Edward; Olmsted, F.H.
1978-01-01
Long Valley caldera, an elliptical depression covering 450 km 2 on the eastern front of the Sierra Nevada in east-central California, contains a hot-water convection system with numerous hot springs and measured and estimated aquifer temperatures at depths of 180?C to 280?C. In this study we have synthesized the results of previous geologic, geophysical, geochemical, and hydrologic investigations of the Long Valley area to develop a generalized conceptual and mathematical model which describes the gross features of heat and fluid flow in the hydrothermal system. Cenozoic volcanism in the Long Valley region began about 3.2 m.y. (million years) ago and has continued intermittently until the present time. The major event that resulted in the formation of the Long Valley caldera took place about 0.7 m.y. ago with the eruption of 600 km 3 or more of Bishop Tuff of Pleistocene age, a rhyolitic ash flow, and subsequent collapse of the roof of the magma chamber along one or more steeply inclined ring fractures. Subsequent intracaldera volcanism and uplift of the west-central part of the caldera floor formed a subcircular resurgent dome about 10 km in diameter surrounded by a moat containing rhyolitic, rhyodacitic, and basaltic rocks ranging in age from 0.5 to 0.05 m.y. On the basis of gravity and seismic studies, we estimate an aver- age thickness of fill of 2.4 km above the precaldera granitic and metamorphic basement rocks. A continuous layer of densely welded Bishop Tuff overlies the basement rocks, with an average thickness of 1.4 km; the fill above the welded Bishop Tuff consists of intercalated volcanic flows and tuffs and fluvial and lacustrine deposits. Assuming the average grain density of the fill is between 2.45 and 2.65 g/cm 3 , we calculate the average bulk porosity of the total fill as from 0.11 to 0.21. Comparison of published values of porosity of the welded Bishop Tuff exposed southeast of the caldera with calculated values indicates average bulk porosity for the welded tuff (including fracture porosity) from 0.05 to 0.10. Because of its continuity and depth and the likelihood of significant fracture permeability in the more competent rocks such as the welded tuff, our model of the hydrothermal system assumes that the Bishop Tuff provides the principal hot-water reservoir. However, because very little direct information exists from drill holes below 300 m, this assumption must be considered tentative. Long Valley caldera is drained by the Owens River and several tributaries which flow into Lake Crowley in the southeast end of the caldera. Streamflow and springflow measurements for water years 1964-74 indicate a total inflow to Lake Crowley of about 10,900 L/s. In contrast, the total discharge of hot water from the hydrothermal reservoir is about 300 L/s. For modeling purposes, the ground-water system is considered as comprising a shallow subsystem in the fill above the densely welded Bishop Tuff containing relatively cold ground water, and a deep subsystem or hydrothermal reservoir in the welded tuff containing relatively hot ground water. Hydrologic, isotopic, and thermal data indicate that recharge to the hydrothermal reservoir occurs in the upper Owens River drainage basin along the western periphery of the caldera. Temperature profiles in a 2.11- km-deep test well drilled by private industry in the southeastern part of the caldera suggest that an additional flux of relatively cool ground water recharges the deep subsystem around the northeast rim. Flow in the shallow ground-water subsystem is neglected in the model except in recharge areas and along Hot Creek gorge, where approximately 80 percent of the hot-water discharge from the hydrothermal reservoir moves upward along faults toward springs in the gorge. Heat-flow data from the Long Valley region indicate that the resurgent dome overlies a residual magma chamber more circular in plan than the original magma chamber that supplied the Bishop Tuff
Improvement of the control of a gas metal arc welding process
NASA Astrophysics Data System (ADS)
Gött, Gregor; Schöpp, Heinz; Hofmann, Frank; Heinz, Gerd
2010-02-01
Up to now, the use of the electrical characteristics for process control is state of the art in gas metal arc welding (GMAW). The aim of the work is the improvement of GMAW processes by using additional information from the arc. Therefore, the emitted light of the arc is analysed spectroscopically and compared with high-speed camera images. With this information, a conclusion about the plasma arc and the droplet formation is reasonable. With the correlation of the spectral and local information of the plasma, a specific control of the power supply can be applied. A corresponding spectral control unit (SCU) is introduced.
5. Historic American Buildings Survey B. Baxter Matheny, Photographer, Spring, ...
5. Historic American Buildings Survey B. Baxter Matheny, Photographer, Spring, 1973 METAL CEILING AND ROSE WINDOW, ABOVE LOWERED CEILING - First United Methodist Church, 200 North Division Street, Carson City, Carson City, NV
NDE and DE of PWSCC Found in the J-Groove Weld of a Removed-From-Service Control Rod Drive Mechanism
DOE Office of Scientific and Technical Information (OSTI.GOV)
Cumblidge, Stephen E.; Doctor, Steven R.; Schuster, George J.
2008-01-01
Studies conducted at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington focused on assessing the effectiveness of nondestructive examination (NDE) techniques for inspecting control rod drive mechanism (CRDM) nozzles and J-groove weldments. The primary objective of this work is to provide information to the United States Nuclear Regulatory Commission (US NRC) on the effectiveness of NDE methods as related to the in-service inspection of CRDM nozzles and J-groove weldments, and to enhance the knowledge base of primary water stress corrosion cracking (PWSCC) through destructive characterization of the CRDM assemblies. Two CRDM assemblies were removed from service, decontaminated, and thenmore » used in a series of laboratory NDE and DE measurements; this report addresses the following questions: 1) What did each NDE technique detect?, 2) What did each NDE technique miss?, 3) How accurately did each NDE technique characterize the detected flaws?, and finally 4) What were the basis for the NDE techniques performance? Two CRDM assemblies including the CRDM nozzle, the J-groove weld, buttering, and a portion of the ferritic head material were selected for this study. This paper focuses on a CRDM assembly that contained suspected PWSCC, based on in-service inspection data and through-wall leakage. The laboratory NDE measurements used to examine the CRDM assembly followed standard industry techniques for conducting in-service inspections of CRDM nozzles and the crown of the J-groove welds and buttering. These techniques included eddy current testing, time of flight diffraction ultrasound, and penetrant testing. In addition, other laboratory-based NDE methods were employed to conduct inspections of the CRDM assembly with particular emphasis on inspecting the J-groove weld and buttering. These techniques included volumetric ultrasonic inspection of the J-groove weld metal, visual testing via replicant material of the J-groove weld and high resolution photography of the J-groove weld crown and buttering. The results from these NDE studies were used to guide the development of the destructive characterization plan. The NDE studies found several crack-like indications. The NDE and DE studies determined that one of these was a through-weld radially-oriented PWSCC crack in the wetted surface of the J-groove weld, located at the transition point between the weld and the buttering. The crack was 6 mm long on the surface and quickly grew to 25 mm long at a depth of 8 mm, covering the length of the weld between the penetration tube and the carbon steel. The NDE studies found that only ET was able to detect the through-weld crack. The crack was oriented poorly for the ultrasonic testing, and was too tight for accurate PT or VT. The ET voltage response of the flaw was 30% that of a deep EDM notch. The DE performed on the crack consisted of slicing the crack into thin sections, polishing the sections, and then using optical and scanning electron microscopy (SEM) to characterize the crack. DE shows the crack was PWSCC and that it initiated on the wetted surface, grew and expanded through the weld metal, and exited into the annulus. The SEM examinations showed the crack followed the weld grain boundaries as it progressed through the weld. The crack was branched and discontinuous along its length.« less
NASA Astrophysics Data System (ADS)
Grin', E. A.; Anokhov, A. E.; Pchelintsev, A. V.; Krüger, E.-T.
2016-07-01
The technology of manufacture of live steam lines and hot reheat lines at FINOW Rohrsysteme GmbH are discussed. These pipelines are designed for high-performance CCGT units and are made from high-chromium martensitic steel X10CrMoVNb9-1 (P91). The principles of certification and evaluation of conformance of thermal and mechanical equipment made from new construction materials with the TRCU 032-2013 technical regulation of the Customs Union are detailed. The requirements outlined in Russian and international regulatory documents regarding the manufacture of pipes and semifinished products for pipeline systems are compared. The characteristic features of high-chromium martensitic steel, which define the requirements for its heat treatment and welding, are outlined. The methodology and the results of a comprehensive analysis of metal of pipes, fittings, and weld joints of steam lines are presented. It is demonstrated that the short-term mechanical properties of metal (P91 steel) of pipes, bends, and weld joints meet the requirements of European standards and Russian technical specifications. The experimental data on long-term strength of metal of pipes from a live steam line virtually match the corresponding reference curve from the European standard, while certain experimental points for metal of bends of this steam line and metal of pipes and bends from a hot reheat line lie below the reference curve, but they definitely stay within the qualifying (20%) interval of the scatter band. The presence of a weakened layer in the heat-affected zone of weld joints of steel P91 is established. It is shown that the properties of this zone govern the short-term and long-term strength of weld joints in general. The results of synthesis and analysis of research data support the notion that the certification testing of steam lines and other equipment made from chromium steels should necessarily involve the determination of long-term strength parameters.
ERIC Educational Resources Information Center
Roth-Francis, Chrissy
2013-01-01
More than 25% of new college students begin their higher education careers outside of the traditional fall start date (National Student Clearinghouse, 2012). This study examines the social, personal, and academic experiences of spring admits at a large, private research institution in the western United States. In this study, a spring admit is…
Translations on Narcotics and Dangerous Drugs No. 286.
1977-02-24
Source of Opium (Kyaw Min; THE WORKING PEOPLE’S DAILY, various dates) .. 46 MALAYSIA Antidrug Panels in Government Units To Be Set Up...Seized at Border 157 International Drug Ring Captured 157 Heroin Seized in Madrid 157 UNITED KINGDOM New Trial Ordered on Drugs Loophole Case (THE...are now only about eight months old, include: A big quantity of hashish contained in a welded, enclosed metal case ; Fourteen marihuana seeds
Specifics of Pulsed Arc Welding Power Supply Performance Based On A Transistor Switch
NASA Astrophysics Data System (ADS)
Krampit, N. Yu; Kust, T. S.; Krampit, M. A.
2016-08-01
Specifics of designing a pulsed arc welding power supply device are presented in the paper. Electronic components for managing large current was analyzed. Strengths and shortcomings of power supply circuits based on thyristor, bipolar transistor and MOSFET are outlined. As a base unit for pulsed arc welding was chosen MOSFET transistor, which is easy to manage. Measures to protect a transistor are given. As for the transistor control device is a microcontroller Arduino which has a low cost and adequate performance of the work. Bead transfer principle is to change the voltage on the arc in the formation of beads on the wire end. Microcontroller controls transistor when the arc voltage reaches the threshold voltage. Thus there is a separation and transfer of beads without splashing. Control strategies tested on a real device and presented. The error in the operation of the device is less than 25 us, it can be used controlling drop transfer at high frequencies (up to 1300 Hz).
An Assessment of Molten Metal Detachment Hazards During Electron Beam Welding in Space
NASA Technical Reports Server (NTRS)
Fragomeni, James M.; Nunes, Arthur C., Jr.
1998-01-01
The safety issue has been raised with regards to potential molten metal detachments from the weld pool and cold filler wire during electron beam welding in space. This investigation was undertaken to evaluate if molten metal could detach and come in contact with astronauts and burn through the fabric of the astronauts' Extravehicular Mobility Unit (EMU) during electron beam welding in space. Molten metal detachments from either the weld/cut substrate or weld wire could present harm to a astronaut if the detachment was to burn through the fabric of the EMU. Theoretical models were developed to predict the possibility and size of the molten metal detachment hazards during the electron beam welding exercises at Low Earth Orbit (LEO). The primary molten metal detachment concerns were those cases of molten metal separation from the metal surface due to metal cutting, weld pool splashing, entrainment and release of molten metal due to filler wire snap-out from the weld puddle, and molten metal accumulation and release from the end of the weld wire. Some possible ways of obtaining molten metal drop detachments would include an impulse force, or bump, to the weld sample, cut surface, or filler wire. Theoretical models were developed for these detachment concerns from principles of impact and kinetic energies, surface tension, drop geometry, surface energies, and particle dynamics. The surface tension represents the force opposing the liquid metal drop from detaching whereas the weight of the liquid metal droplet represents a force that is tending to detach the molten metal drop. Theoretical calculations have indicated that only a small amount of energy is required to detach a liquid metal drop; however, much of the energy of an impact is absorbed in the sample or weld plate before it reaches the metal drop on the cut edge or surface. The tendency for detachment is directly proportional to the weld pool radius and metal density and inversely proportional to the surface tension of the liquid metal. For a detachment the initial kinetic energy of the weld pool with respect to the plate has to exceed the energy to form the extra surface required for the detachment of the pool. The difficulty is in transferring the energy from the point of impact through the plate and sample to the cut edge. It is likely that not all of the kinetic energy is available for detaching the pool; some may be sequestered in weld pool oscillations. The coefficient of restitution for the collision will be lower than one if irreversible deformation, for example plastic flow deformation, takes place during the collision. Thus determining the amount of energy from an impact that actually reaches the molten metal droplet is critical. Various molten metal detachment scenarios were tested experimentally in an enclosed vacuum chamber using the Ukrainian Universal Hand Tool, an electron beam welder designed for space welding. The experimental testing was performed in a 4 ft. X 4 ft. vacuum chamber at Marshall Space Flight Center, evacuated to vacuum levels of at least 50 microTorr, and also some welding garment material was utilized to observe the effect of the molten metal detachments on the material. A "carillon" apparatus consisting of four pendulum hammer strikers, each weighing approximately 3.65 lbs, raised to predetermined specific heights was used to apply an impact force to the weld sample/plate during electron beam welding and cutting exercises. The strikers were released by switching on an electric motor to rotate a pin holding wires retaining the strikers at desired heights. The specimens were suspended so as to be free to respond to the blows with a sudden velocity increment. The specimens were mounted on a hinged plate for minimizing effective mass with the option to fasten it down so as to raise its effective mass closer to that anticipated for an actual space welding scenario. Measurements were made of the impact energy and the horizontal fling distances of the detached metal drops. It was not particularly easy to generate the detachments fo
Reconstruction and analysis of spring rainfall over the southeastern US for the past 1000 years
DOE Office of Scientific and Technical Information (OSTI.GOV)
Stahle, D.W.; Cleaveland, M.K.
1992-12-01
Tree-ring chronologies can provide surprisingly accurate estimates of the natural variability of important climate parameters such as precipitation and temperature during the centuries prior to the industrial Revolution. Bald cypress tree-ring chronologies have been used to reconstruct spring rainfall for the past 1000 years in North Carolina, South Carolina, and Georgia. These rainfall reconstructions explain from 54% to 68% of the spring rainfall variance in each state, and are well verified against independent rainfall measurements. In fact, these tree-ring data explain only 6% to 13% less statewide rainfall variance than is explained by the same number of instrumental raingage records.more » The reconstructions indicate that the spring rainfall extremes and decade-long regimes witnessed during the past century of instrumental observation have been a prominent feature of southeastern United States climate over the past millennium. These spring rainfall regimes are linked in part to anomalies in the seasonal expansion and migration of the subtropical anticyclone over the North Atlantic. The western sector of the Bermuda high often ridges strongly westward into the southeastern United States during dry springs, but during wet springs it is usually located east of its mean position and well offshore. Similar anomalies in the western sector of the Bermuda high occurred during multidecadal regimes of spring rainfall over the Southeast. During the relatively dry springs from 1901 to 1939, the high often ridged into the Southeast, but the western periphery of the high was more frequently located offshore during the relatively wet period from 1940 to 1980. Spring and summer rainfall extremes and decade-long regimes over the Southeast are frequently out of phase, and the tendency for wet (dry) springs to be followed by dry (wet) summers also appears to reflect anomalies in the zonal position of the Bermuda high during spring and summer.« less
Spring Small Grains Area Estimation
NASA Technical Reports Server (NTRS)
Palmer, W. F.; Mohler, R. J.
1986-01-01
SSG3 automatically estimates acreage of spring small grains from Landsat data. Report describes development and testing of a computerized technique for using Landsat multispectral scanner (MSS) data to estimate acreage of spring small grains (wheat, barley, and oats). Application of technique to analysis of four years of data from United States and Canada yielded estimates of accuracy comparable to those obtained through procedures that rely on trained analysis.
Record-Breaking Early Flowering in the Eastern United States
Ellwood, Elizabeth R.; Temple, Stanley A.; Primack, Richard B.; Davis, Charles C.
2013-01-01
Flowering times are well-documented indicators of the ecological effects of climate change and are linked to numerous ecosystem processes and trophic interactions. Dozens of studies have shown that flowering times for many spring-flowering plants have become earlier as a result of recent climate change, but it is uncertain if flowering times will continue to advance as temperatures rise. Here, we used long-term flowering records initiated by Henry David Thoreau in 1852 and Aldo Leopold in 1935 to investigate this question. Our analyses demonstrate that record-breaking spring temperatures in 2010 and 2012 in Massachusetts, USA, and 2012 in Wisconsin, USA, resulted in the earliest flowering times in recorded history for dozens of spring-flowering plants of the eastern United States. These dramatic advances in spring flowering were successfully predicted by historical relationships between flowering and spring temperature spanning up to 161 years of ecological change. These results demonstrate that numerous temperate plant species have yet to show obvious signs of physiological constraints on phenological advancement in the face of climate change. PMID:23342001
Development Testing and Subsequent Failure Investigation of a Spring Strut Mechanism
NASA Technical Reports Server (NTRS)
Dervan, Jared; Robertson, Brandon; Staab, Lucas; Culberson, Michael
2014-01-01
Commodities are transferred between the Multi-Purpose Crew Vehicle (MPCV) crew module (CM) and service module (SM) via an external umbilical that is driven apart with spring-loaded struts after the structural connection is severed. The spring struts must operate correctly for the modules to separate safely. There was no vibration testing of strut development units scoped in the MPCV Program Plan; therefore, any design problems discovered as a result of vibration testing would not have been found until the component qualification. The NASA Engineering and Safety Center (NESC) and Lockheed Martin (LM) performed random vibration testing on a single spring strut development unit to assess its ability to withstand qualification level random vibration environments. Failure of the strut while exposed to random vibration resulted in a follow-on failure investigation, design changes, and additional development tests. This paper focuses on the results of the failure investigations including identified lessons learned and best practices to aid in future design iterations of the spring strut and to help other mechanism developers avoid similar pitfalls.
Modulated and continuous-wave operations of low-power thulium (Tm:YAP) laser in tissue welding
NASA Astrophysics Data System (ADS)
Bilici, Temel; Tabakoğlu, Haşim Özgür; Topaloğlu, Nermin; Kalaycıoğlu, Hamit; Kurt, Adnan; Sennaroglu, Alphan; Gülsoy, Murat
2010-05-01
Our aim is to explore the welding capabilities of a thulium (Tm:YAP) laser in modulated and continuous-wave (CW) modes of operation. The Tm:YAP laser system developed for this study includes a Tm:YAP laser resonator, diode laser driver, water chiller, modulation controller unit, and acquisition/control software. Full-thickness incisions on Wistar rat skin were welded by the Tm:YAP laser system at 100 mW and 5 s in both modulated and CW modes of operation (34.66 W/cm2). The skin samples were examined during a 21-day healing period by histology and tensile tests. The results were compared with the samples closed by conventional suture technique. For the laser groups, immediate closure at the surface layers of the incisions was observed. Full closures were observed for both modulated and CW modes of operation at day 4. The tensile forces for both modulated and CW modes of operation were found to be significantly higher than the values found by conventional suture technique. The 1980-nm Tm:YAP laser system operating in both modulated and CW modes maximizes the therapeutic effect while minimizing undesired side effects of laser tissue welding. Hence, it is a potentially important alternative tool to the conventional suturing technique.
NASA Astrophysics Data System (ADS)
Osetkovsky, I. V.; Kozyrev, N. A.; Kryukov, R. E.; Usoltsev, A. A.; Gusev, A. I.
2017-09-01
The effect of introduction of cobalt in the charge of the flux cored wire of Fe-C-Si-Mn-Cr-Ni-Mo-V system operating under abrasive and abrasive-shock loads is studied. In the laboratory conditions samples of flux cored wires were made, deposition was performed, the effect of cobalt on the hardness and the degree of wear was evaluated, metallographic studies were carried out. The influence of cobalt introduced into the charge of the flux cored wire of Fe-C-Si-Mn-Cr-Ni-Mo-V system on the structure, nature of nonmetallic inclusions, hardness and wear resistance of the weld metal was studied. In the laboratory conditions samples flux cored wire were made using appropriate powdered materials. As a carbon-fluorine-containing material dust from gas cleaning units of aluminum production was used. In the course of the study the chemical composition of the weld metal was determined, metallographic analysis was performed, mechanical properties were determined. As a result of the metallographic analysis the size of the former austenite grain, martensite dispersion in the structure of the weld metal, the level of contamination with its nonmetallic inclusions were established.
Federal Register 2010, 2011, 2012, 2013, 2014
2011-11-22
... depression or suppression; decline in financial performance; lost sales and revenue; and increase in the... buys the major input, steel coils, rather than producing the steel. See Volume I of the Petition at II...
Dual wire welding torch and method
Diez, Fernando Martinez; Stump, Kevin S.; Ludewig, Howard W.; Kilty, Alan L.; Robinson, Matthew M.; Egland, Keith M.
2009-04-28
A welding torch includes a nozzle with a first welding wire guide configured to orient a first welding wire in a first welding wire orientation, and a second welding wire guide configured to orient a second welding wire in a second welding wire orientation that is non-coplanar and divergent with respect to the first welding wire orientation. A method of welding includes moving a welding torch with respect to a workpiece joint to be welded. During moving the welding torch, a first welding wire is fed through a first welding wire guide defining a first welding wire orientation and a second welding wire is fed through a second welding wire guide defining a second welding wire orientation that is divergent and non-coplanar with respect to the first welding wire orientation.
Precipitation and the occurrence of lyme disease in the Northeastern United States
McCabe, G.J.; Bunnell, J.E.
2004-01-01
The occurrence of Lyme disease is a growing concern in the United States, and various studies have been performed to understand the factors related to Lyme disease occurrence. In the United States, Lyme disease has occurred most frequently in the northeastern United States. Positive correlations between the number of cases of Lyme disease reported in the northeastern United States during the 1992-2002 period indicate that late spring/early summer precipitation was a significant climate factor affecting the occurrence of Lyme disease. When late spring/early summer precipitation was greater than average, the occurrence of Lyme disease was above average, possibly due to increased tick activity and survival rate during wet conditions. Temperature did not seem to explain the variability in Lyme disease reports for the northeastern United States. ?? Mary Ann Liebert, Inc.
Federal Register 2010, 2011, 2012, 2013, 2014
2011-07-26
... Investigation and Countervailing Duty Investigation of Hard Red Spring Wheat From Canada: Notice of Court... of Appeals for the Federal Circuit (``CAFC''), in Canadian Wheat Board v. United States, 2010-1083 (Fed. [[Page 44575
Making on-orbit structural repairs to Space Station
NASA Technical Reports Server (NTRS)
Haber, Harry S.; Quinn, Alberta
1989-01-01
One of the key factors dictating the safety and durability of the proposed U.S. Space Station is the ability to repair structural damage while remaining in orbit. Consequently, studies are conducted to identify the engineering problems associated with accomplishing structural repairs on orbit, due to zero gravity environment and exposure to extreme temperature variations. There are predominant forms of structural failure, depending on the metallic or composite material involved. Aluminum is the primary metallic material used in space vehicle applications. Welding processes on aluminum alloy structures were tested, resulting in final selection of electron beam welding as the primary technique for metallic material repair in Space. Several composite structure repair processes were bench-tested to define their applicability to on-orbit EVA requirements: induction heating prevailed. One of the unique problems identified as inherent in the on-orbit repair process is that of debris containment. The Maintenance Work Station concept provides means to prevent module contamination from repair debris and ensure the creation of a facility for crew members to work easily in a microgravity environment. Different technologies were also examined for application to EVA repair activities, and the concept selected was a spring-loaded, collapsible, box-like Debris Containement and Collection Device with incorporated fold-down tool boards and handholes in the front panel.
Federal Register 2010, 2011, 2012, 2013, 2014
2012-03-09
... revises Table 1 of the final rule by moving the units, expressed as grams of ozone per gram of product (g... 2A, 2B, and 2C by adding units, expressed as grams of ozone per gram of VOC (g O 3 /g VOC), to the... Webbing/Veiling Coatings WFC 0.85 Weld-Through Primers WTP 1.00 Wood Stains WSP 1.40 [[Page 14284
Self-Reacting Friction Stir Welding for Aluminum Alloy Circumferential Weld Applications
NASA Technical Reports Server (NTRS)
Bjorkman, Gerry; Cantrell, Mark; Carter, Robert
2003-01-01
Friction stir welding is an innovative weld process that continues to grow in use, in the commercial, defense, and space sectors. It produces high quality and high strength welds in aluminum alloys. The process consists of a rotating weld pin tool that plasticizes material through friction. The plasticized material is welded by applying a high weld forge force through the weld pin tool against the material during pin tool rotation. The high weld forge force is reacted against an anvil and a stout tool structure. A variation of friction stir welding currently being evaluated is self-reacting friction stir welding. Self-reacting friction stir welding incorporates two opposing shoulders on the crown and root sides of the weld joint. In self-reacting friction stir welding, the weld forge force is reacted against the crown shoulder portion of the weld pin tool by the root shoulder. This eliminates the need for a stout tooling structure to react the high weld forge force required in the typical friction stir weld process. Therefore, the self-reacting feature reduces tooling requirements and, therefore, process implementation costs. This makes the process attractive for aluminum alloy circumferential weld applications. To evaluate the application of self-reacting friction stir welding for aluminum alloy circumferential welding, a feasibility study was performed. The study consisted of performing a fourteen-foot diameter aluminum alloy circumferential demonstration weld using typical fusion weld tooling. To accomplish the demonstration weld, weld and tack weld development were performed and fourteen-foot diameter rings were fabricated. Weld development consisted of weld pin tool selection and the generation of a process map and envelope. Tack weld development evaluated gas tungsten arc welding and friction stir welding for tack welding rings together for circumferential welding. As a result of the study, a successful circumferential demonstration weld was produced leading the way for future circumferential weld implementation.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Anderson, Michael T.; Diaz, Aaron A.; Cinson, Anthony D.
2014-03-24
PNNL conducted a technical assessment of the NDE issues and protocols that led to missed detections of several axially oriented flaws in a steam generator primary inlet dissimilar metal weld at North Anna Power Station, Unit 1 (NAPS-1). This particular component design exhibits a significant outside-diameter (OD) taper that is not included as a blind performance demonstration mock-up within the industry’s Performance Demonstration Initiative, administered by EPRI. For this reason, the licensee engaged EPRI to assist in the development of a technical justification to support the basis for a site-specific qualification. The service-induced flaws at NAPS-1 were eventually detected asmore » a result of OD surface machining in preparation for a full structural weld overlay. The machining operation uncovered the existence of two through-wall flaws, based on the observance of primary water leaking from the dissimilar metal weld. A total of five axially oriented flaws were detected in varied locations around the weld circumference. The field volumetric examination that was conducted at NAPS-1 was a non-encoded, real-time manual ultrasonic examination. PNNL conducted both an initial assessment, and subsequently, a more rigorous technical evaluation (reported here), which has identified an array of NDE issues that may have led to the subject missed detections. These evaluations were performed through technical reviews and discussions with NRC staff, EPRI NDE Center personnel, industry and ISI vendor personnel, and ultrasonic transducer manufacturers, and laboratory tests, to better understand the underlying issues at North Anna.« less
Doherty, David J.; McBroome, Lisa Ann; Kuntz, Mel A.
1979-01-01
A 10,365 ft (3,159 m) geothermal test well was drilled in the spring of 1979 at the Idaho National Engineering Laboratory, eastern Snake River Plain, Idaho: The majority of rock types encountered in the borehole are of volcanic origin. An upper section above 2,445 ft (745 m) consists of basaltic lava flows and interbedded .sediments of alluvial, lacustrine, and volcanic origin. A lower section below 2,445 ft (745 m) consists exclusively of rhyolitic welded ash-flow tuffs, air-fall ash deposits, nonwelded ash-flow ruffs, and volcaniclastic sediments. The lithology and thickness of the rhyolitic rocks suggest that they are part of an intracaldera fill.
Widmaier, W.
1958-04-01
A means for breaking an electrical circuit within an electronic tube during the process of manufacture is described. Frequently such circuits must be employed for gettering or vapor coating purposes, however, since an external pair of corector pins having no use after manufacture, is undesirable, this invention permits the use of existing leads to form a temporary circuit during manufacture, and severing it thereafter. One portion of the temporary circuit, made from a springy material such as tungsten, is spot welded to a fusable member. To cut the circuit an external radiant heat source melts the fusable member, allowing the tensed tungsten spring to contract and break the circuit. This inexpensive arrangement is particularly useful when the tube has a great many external leads crowded into the tube base.
Parameter optimization of flux-aided backing-submerged arc welding by using Taguchi method
NASA Astrophysics Data System (ADS)
Pu, Juan; Yu, Shengfu; Li, Yuanyuan
2017-07-01
Flux-aided backing-submerged arc welding has been conducted on D36 steel with thickness of 20 mm. The effects of processing parameters such as welding current, voltage, welding speed and groove angle on welding quality were investigated by Taguchi method. The optimal welding parameters were predicted and the individual importance of each parameter on welding quality was evaluated by examining the signal-to-noise ratio and analysis of variance (ANOVA) results. The importance order of the welding parameters for the welding quality of weld bead was: welding current > welding speed > groove angle > welding voltage. The welding quality of weld bead increased gradually with increasing welding current and welding speed and decreasing groove angle. The optimum values of the welding current, welding speed, groove angle and welding voltage were found to be 1050 A, 27 cm/min, 40∘ and 34 V, respectively.
The bishop tuff: New insights from eruptive stratigraphy
Wilson, C.J.N.; Hildreth, W.
1997-01-01
The 0.76 Ma Bishop Tuff, from Long Valley caldera in eastern California, consists of a widespread fall deposit and voluminous partly welded ignimbrite. The fall deposit (F), exposed over an easterly sector below and adjacent to the ignimbrite, is divided into nine units (F1-F9), with no significant time breaks, except possibly between F8 and F9. Maximum clast sizes are compared with other deposits where accumulation rates are known or inferred to estimate an accumulation time for F1-F8 as ca. 90 hrs. The ignimbrite (Ig) is divided into chronologically and/or geographically distinct packages of material. Earlier packages (Ig1) were emplaced mostly eastward, are wholly intraplinian (coeval with fall units F2-F8), lack phenocrystic pyroxenes, and contain few or no Glass Mountain-derived rhyolite lithic fragments. Later packages (Ig2) were erupted mostly to the north and east, are at least partly intraplinian (interbedded with fall unit F9 to the east), contain pyroxenes, and have lithic fractions rich in Glass Mountain-derived rhyolite or other lithologies exposed on the northern caldera rim. Recognition of the intraplinian nature of Ig1 east of the caldera and use of the fall deposit chronometry yields accumulation estimates of ca. 25 hrs for an earlier, less-welded subpackage and ca. 36 hrs for a later, mostly welded subpackage. Average accumulation rates range up to ???1 mm/s of densewelded massive ignimbrite, equivalent to ???2.5 mm/s of non-welded material. Comparisons of internal stratification in Ig1 and northern Ig2 lobes suggest the thickest northern ignimbrite accumulated in ???35 hrs. Identifiable vent positions migrated from an initial site previously proposed in the south-central part of the caldera (F1-8, Ig1) in complex fashion; one vent set (for eastern Ig2) migrated east and north toward Glass Mountain, while another set (for northern Ig2) opened from west to east across the northern caldera margin. Vent locations for Ig1 and Ig2 southwest of the caldera have not been identified. The new stratigraphic framework shows that much of the Bishop ignimbrite is intraplinian in nature, and that fall deposits and ignimbrite units previously inferred to be sequential are largely or wholly coeval. Fundamental reassessment is therefore required of all existing models for the eruption dynamics and the nature and causes of pre-eruptive zonations in trace elements, volatiles, and isotopes in the parental magma chamber.
Proceedings of the ATB Model Users Group Conference Held in Phoenix, Arizona on 8-9 February 1996.
1996-02-09
8217 0.3 Cards Harness Belt Geomietry iEVRNMNTIHamess F.8 Cards Airbag Geometry EVRNMNT/ Airbags D.4 Cards Spring/Dampers EVIRNIVNTISpring-Dampers 0.8 Cards...Conference Units of Measurement o Specify Length, Force, & Time Units o English - Inches, Pounds, Seconds - Most commonly used - Field width problems ...Proceedings of the 1996 ATB Model Users’ Group Conference 22 Airbags Reaction Panels "Contacting Body DeploymentPrmy Point Reaction Panel Spring-Dampers
Underwater laser weld bowing distortion behavior and mechanism of thin 304 stainless steel plates
NASA Astrophysics Data System (ADS)
Huang, ZunYue; Luo, Zhen; Ao, Sansan; Cai, YangChuan
2018-10-01
Underwater laser weld bowing distortion behavior and mechanism of thin 304 stainless steel plates are studied in the paper. The influence of underwater laser welding parameters (such as laser power, welding speed, defocusing distance and gas flow rate) on weld bowing distortion was investigated through central composite rotatable design and an orthogonal test. A quadratic response model was established to evaluate the underwater laser weld bowing distortion by central composite rotatable design and the order of the impacts of the welding parameters on weld bowing distortion was studied by an orthogonal test. The weld bowing distortion after welding was determined by the digital image correlation technique. The weld bowing distortion of in-air laser welding and underwater laser welding were compared and it revealed that the shape of the in-air and underwater laser welded specimens are the same, but the weld bowing distortion amount of in-air welding is larger than that of underwater welding. Weld bowing distortion mechanism was studied by the digital image correlation technique, and it was demonstrated that weld bowing distortion is associated with the welding plate temperature gradient during laser welding. The wider weld width also resulted in larger weld bowing distortion.
Manganese and welding fume exposure and control in construction.
Meeker, John D; Susi, Pam; Flynn, Michael R
2007-12-01
Overexposure to welding fume constituents, particularly manganese, is of concern in the construction industry due to the prevalence of welding and the scarcity of engineering controls. The control effectiveness of a commercially available portable local exhaust ventilation (LEV) unit was assessed. It consisted of a portable vacuum and a small bell-shaped hood connected by a flexible 2 inch (50.8 mm) diameter hose, in both experimental and field settings. The experimental testing was done in a semienclosed booth at a pipefitter training facility. Five paired trials of LEV control vs. no control, each approximately 1 hr in duration and conducted during two successive welds of 6 inch (152.4 mm) diameter carbon steel pipe were run in random order. Breathing zone samples were collected outside the welding hood during each trial. In the field scenario, full-shift breathing zone samples were collected from two pipefitters welding carbon steel pipe for a chiller installation on a commercial construction project. Eight days of full-shift sampling were conducted on both workers (n = 16), and the LEV was used by one of the two workers on an alternating basis for 7 of the days. All samples were collected with personal sample pumps calibrated at 2 L/min. Filter cassettes were analyzed for total particulate and manganese concentration by a certified laboratory. In the experimental setting, use of the portable LEV resulted in a 75% reduction in manganese exposure (mean 13 microg/m(3) vs. 51 microg/m(3); p < 0.05) and a 60% reduction in total particulate (mean 0.74 mg/m(3) vs. 1.83 mg/m(3); p < 0.05). In the field setting, LEV use resulted in a 53% reduction in manganese exposure (geometric mean 46 microg/m(3) vs. 97 microg/m(3); p < 0.05) but only a 10% reduction in total particulate (geometric mean 4.5 mg/m(3) vs. 5.0 mg/m(3); p > 0.05). These results demonstrate that LEV use can reduce manganese exposure associated with welding tasks in construction.
Schwartz, Mark D.; Ault, Toby R.; Betancourt, Julio L.
2012-01-01
Phenological data are simple yet sensitive indicators of climate change impacts on ecosystems, but observations have not been made routinely or extensively enough to evaluate spatial and temporal patterns across most continents, including North America. As an alternative, many studies use weather-based algorithms to simulate specific phenological responses. Spring Indices (SI) are a set of complex phenological models that have been successfully applied to evaluate variations and trends in the onset of spring across the Northern Hemisphere’s temperate regions. To date, SI models have been limited by only producing output in locations where both the plants’ chilling and warmth requirements are met. Here, we develop an extended form of the SI (abbreviated SI-x) that expands their application into the subtropics by ignoring chilling requirements while still retaining the utility and accuracy of the original SI (now abbreviated SI-o). The validity of the new indices is tested, and regional SI anomalies are explored across the data-rich continental United States. SI-x variations from 1900 to 2010 show an abrupt and sustained delay in spring onset of about 4–8 d (around 1958) in parts of the Southeast and southern Great Plains, and a comparable advance of 4–8 d (around 1984) in parts of the northern Great Plains and the West. Atmospheric circulation anomalies, linked to large-scale modes of variability, exert modest but significant roles in the timing of spring onset across the United States on interannual and longer timescales. The SI-x are promising metrics for tracking spring onset variations and trends in mid-latitudes, relating them to relevant ecological, hydrological, and socioeconomic phenomena, and exploring connections between atmospheric drivers and seasonal timing.
Chapter 7: Precipitation Change in the United States
NASA Technical Reports Server (NTRS)
Easterling, D. R.; Kunkel, K. E.; Arnold, J. R.; Knutson, T.; LeGrande, A. N.; Leung, L. R.; Vose, R. S.; Waliser, D. E.; Wehner, M. F.
2017-01-01
Annual precipitation has decreased in much of the West, Southwest, and Southeast and increased in most of the Northern and Southern Plains, Midwest, and Northeast. A national average increase of 4% in annual precipitation since 1901 is mostly a result of large increases in the fall season. Heavy precipitation events in most parts of the United States have increased in both intensity and frequency since 1901. There are important regional differences in trends, with the largest increases occurring in the northeastern United States. In particular, mesoscale convective systems (organized clusters of thunderstorms)-the main mechanism for warm season precipitation in the central part of the United States-have increased in occurrence and precipitation amounts since 1979. The frequency and intensity of heavy precipitation events are projected to continue to increase over the 21st century (high confidence). Mesoscale convective systems in the central United States are expected to continue to increase in number and intensity in the future. There are, however, important regional and seasonal differences in projected changes in total precipitation: the northern United States, including Alaska, is projected to receive more precipitation in the winter and spring, and parts of the southwestern United States are projected to receive less precipitation in the winter and spring. Northern Hemisphere spring snow cover extent, North America maximum snow depth, snow water equivalent in the western United States, and extreme snowfall years in the southern and western United States have all declined, while extreme snowfall years in parts of the northern United States have increased. Projections indicate large declines in snowpack in the western United States and shifts to more precipitation falling as rain than snow in the cold season in many parts of the central and eastern United States.
NASA Astrophysics Data System (ADS)
Cousens, B.; Klausen, K. B.; Henry, C.
2016-12-01
The 25.0 Ma Underdown Caldera of the Shoshone Mountains near Austin, Nevada, is part of the Ignimbrite Flare-up suite of calderas in north-central Nevada. Our goal is to characterize the geochemistry and geochronology of the tuffs, determine magma sources, and contrast Underdown with nearby contemporaneous caldera suites. The caldera is contained within a single, mildly west-tilted fault block (Bonham, 1970). The basement rocks are altered intermediate volcanic rocks, rarely intruded by rhyolite veins. The lowermost caldera unit, exposed only on the east side of the fault block, is the sparsely qtz-feld-phyric Underdown Tuff, a high-silica rhyolite (Bonham, 1970) that is columnar-jointed, densely welded, commonly includes aphyric pumice, but locally includes porphyritic pumice. Stretched pumice, flow folds, and foliations that reach nearly vertical demonstrate significant rheomorphism. A densely-welded porphyritic tuff is also present along the southeast side of the exposed caldera, and may be either blocks of an older tuff or a porphyritic phase of the Underdown Tuff. Correlative outflow, the tuff of Clipper Gap, emplaced east of the caldera, is petrographically similar with the same two pumice types. Overlying the Underdown Tuff is the Bonita Canyon Formation, which is moderately welded, commonly lithic- and pumice-rich with minor biotite, quartz and feldspar crystals, and contains reworked lenses; megabreccia of intermediate volcanic rocks and abundantly porphyritic tuff are common. This formation may be an upper part of the Underdown Tuff. On the west side of the Shoshone Mountains, the Bonita Canyon units are overlain by a more porphyritic, variably pumiceous, commonly vitrophyric, and densely welded tuff. At 24.7 Ma, this tuff is petrographically similar to and may be a younger part of the 25.2 Ma tuff of Arc Dome exposed to the east in the Toiyabe Range. Ongoing dating and geochemical analyses will constrain the timing and relationships between the tuffs.
Registration of 'Rollag' spring wheat
USDA-ARS?s Scientific Manuscript database
Fusarium head blight (FHB) (caused primarily by Fusarium graminearum Schwabe) is a disease that annually threatens wheat (Triticum aestivum L.) grown in the northern plains of the United States. Resistance to this disease is a high priority trait in the University of Minnesota’s spring wheat breedi...
Changes in the Onset of Spring in the Western United States
Cayan, D.R.; Kammerdiener, Susan A.; Dettinger, M.D.; Caprio, Joseph M.; Peterson, D.H.
2001-01-01
Fluctuations in spring climate in the western United States over the last 4-5 decades are described by examining changes in the blooming of plants and the timing of snowmelt-runoff pulses. The two measures of spring's onset that are employed are the timing of first bloom of lilac and honeysuckle bushes from a long-term cooperative phonological network, and the timing of the first major pulse of snowmelt recorded from high-elevation streams. Both measures contain year-to-year fluctuations, with typical year-to-year fluctuations at a given site of one to three weeks. These fluctuations are spatially coherent, forming regional patterns that cover most of the west. Fluctuations in lilac first bloom dates are highly correlated to those of honeysuckle, and both are significantly correlated with those of the spring snowmelt pulse. Each of these measures, then, probably respond to a common mechanism. Various analyses indicate that anomalous temperature exerts the greatest influence upon both interannual and secular changes in the onset of spring in these networks. Earlier spring onsets since the late 1970s are a remarkable feature of the records, and reflect the unusual spell of warmer-than-normal springs in western North America during this period. The warm episodes are clearly related to larger-scale atmospheric conditions across North America and the North Pacific, but whether this is predominantly an expression of natural variability or also a symptom of global warming is not certain.
In mold laser welding for high precision polymer based optical components
DOE Office of Scientific and Technical Information (OSTI.GOV)
Oliveira, N., E-mail: id2694@alunos.uminho.pt, E-mail: pontes@dep.uminho.pt; Pontes, A. J., E-mail: id2694@alunos.uminho.pt, E-mail: pontes@dep.uminho.pt
2014-05-15
To assemble a complete subsystem as a rear lamp, is necessary to have different machines and to perform several tasks. This necessity obliges the companies to have large structures to support all the assembling process. These huge structures are very costly and have as a consequence the reduction of the competitiveness of the companies. The process presented in this document has the intention of reducing the number of tasks needed to produce the final subsystem/product. To achieve this goal were combined several technologies, as in-mould assembling, laser welding and LEDs (light-emitting diode). One of the advantages of this process wasmore » the utilization of only one injection molding machine with three injection units to do all the assembling process. To achieve the main objective, firstly, the rear lamp was designed according to with the legislation of UNECE Vehicle Regulations - 1958 Agreements; Regulation No. 50 -Rev.2 - Position lamps, stop lamps, direction indicators for motorcycles. Posterior several polymeric materials were studied at different levels. Initial were studied several concentrations of carbon nanotubes mixed with PC (polycarbonate). This had the objective of determine, if these materials are suitable to conduct the necessary electric current to turn on the different LEDs. One of the main advantages of this process is the use of the laser transmission welded process. Since, with this welding technology is possible reduce the complexity of the final part. To understand the potentialities of this technology a combination of two materials was studied. The studied showed that all materials presented a high transparency to the laser beam. In terms of weld process, the study showed that the best welding conditions are the lowest velocity, diameter and power. With these studies was possible conclude that this new process is suitable to be implemented at the industrial level.« less
Messinger, Terence
2003-01-01
During storms when rainfall intensity exceeded about 1 inch per hour, peak unit runoff from the Unnamed Tributary (surface-mined and filled) Watershed exceeded peak unit runoff from the Spring Branch (unmined) Watershed in the Ballard Fork Watershed in southern West Virginia. During most storms, those with intensity less than about 1 inch per hour, peak unit (area-normalized) flows were greater from the Spring Branch Watershed than the Unnamed Tributary Watershed. One storm that produced less than an inch of rain before flow from the previous storm had receded caused peak unit flow from the Unnamed Tributary Watershed to exceed peak unit flow from the Spring Branch Watershed. Peak unit flow was usually similar in Spring Branch and Ballard Fork. Peak unit flows are expected to decrease with increasing watershed size in homogeneous watersheds; drainage area and proportion of the three watersheds covered by valley fills are 0.19 square mile (mi?) and 44 percent for the Unnamed Tributary Watershed, 0.53 mi? and 0 percent for the Spring Branch Watershed, and 2.12 mi? and 12 percent for the Ballard Fork Watershed. Following all storms with sufficient rainfall intensity, about 0.25 inches per hour, the storm hydrograph from the Unnamed Tributary Watershed showed a double peak, as a sharp initial rise was followed by a decrease in flow and then a delayed secondary peak of water that had apparently flowed through the valley fill. Hortonian (excess overland) flow may be important in the Unnamed Tributary Watershed during intense storms, and may cause the initial peak on the rising arm of storm hydrographs; the water composing the initial peaks may be conveyed by drainage structures on the mine. Ballard Fork and Spring Branch had hydrographs with single peaks, typical of elsewhere in West Virginia. During all storms with 1-hour rainfall greater than 0.75 inches or 24-hour rainfall greater than 1.75 inches during which all stream gages recorded a complete record, the Unnamed Tributary yielded the most total unit flow. In three selected major storms, total unit flow from the Unnamed Tributary during recessions exceeded storm flow, and its total unit flow was greatest among the streams during all three recessions. Runoff patterns from the mined watershed are influenced by the compaction of soils on the mine, the apparent low maximum rate of infiltration into the valley fill compared to that in the unmined, forested watershed, storage of water in the valley fill, and the absence of interception from trees and leaf litter. No storms during this study produced 1-hour or 24-hour rainfall in excess of the 5-year return period, and streamflow during this study never exceeded a magnitude equivalent to the 1.5-year return period; relative peak unit flow among the three streams in this study could be different in larger storms. Rainfall-runoff relations on altered landscapes are site-specific, and aspects of mining and reclamation practice that affect storm response may vary among mines.
V-TECS Guide for Auto Body Repair.
ERIC Educational Resources Information Center
Gregory, Margaret R.; Benson, Robert T.
This curriculum guide consists of materials for teaching a course in auto body repair. Addressed in the individual units of the guide are the following topics: the nature and scope of auto body repair; safety; tools; auto body construction; simple metal straightening; welding; painting and refinishing; refinishing complete lacquer; refinishing…
49 CFR 179.201-5 - Postweld heat treatment and corrosion resistance.
Code of Federal Regulations, 2011 CFR
2011-10-01
... 49 Transportation 3 2011-10-01 2011-10-01 false Postweld heat treatment and corrosion resistance....201-5 Postweld heat treatment and corrosion resistance. (a) Tanks and attachments welded directly thereto must be postweld heat treated as a unit at the proper temperature except as indicated below. Tanks...
Industrial robots in Europe - market, applications and developments
NASA Technical Reports Server (NTRS)
Schraft, R. D.
1975-01-01
Different companies involving a wide range of products and manufacturing processes were studied to define the requirements for industrial robots. A survey of all such automatic units offered on the world market was made to establish a data base. Principal applications include coating, spot welding, and loading and unloading operations.
Federal Register 2010, 2011, 2012, 2013, 2014
2012-06-01
... Investigations; Request for Comment, 73 FR 26371 (May 9, 2008). A. Targeted Dumping Test We conducted customer..., 2011, the Department initiated the antidumping duty investigations on certain steel pipe from India... the Socialist Republic of Vietnam: Initiation of Antidumping Duty Investigations, 76 FR 72164...
Monitoring conterminous United States (CONUS) land cover change with Web-Enabled Landsat Data (WELD)
Hansen, M.C.; Egorov, Alexey; Potapov, P.V.; Stehman, S.V.; Tyukavina, A.; Turubanova, S.A.; Roy, David P.; Goetz, S.J.; Loveland, Thomas R.; Ju, J.; Kommareddy, A.; Kovalskyy, Valeriy; Forsyth, C.; Bents, T.
2014-01-01
Forest cover loss and bare ground gain from 2006 to 2010 for the conterminous United States (CONUS) were quantified at a 30 m spatial resolution using Web-Enabled Landsat Data available from the USGS Center for Earth Resources Observation and Science (EROS) (http://landsat.usgs.gov/WELD.php). The approach related multi-temporal WELD metrics and expert-derived training data for forest cover loss and bare ground gain through a decision tree classification algorithm. Forest cover loss was reported at state and ecoregional scales, and the identification of core forests' absent of change was made and verified using LiDAR data from the GLAS (Geoscience Laser Altimetry System) instrument. Bare ground gain correlated with population change for large metropolitan statistical areas (MSAs) outside of desert or semi-desert environments. GoogleEarth™ time-series images were used to validate the products. Mapped forest cover loss totaled 53,084 km2 and was found to be depicted conservatively, with a user's accuracy of 78% and a producer's accuracy of 68%. Excluding errors of adjacency, user's and producer's accuracies rose to 93% and 89%, respectively. Mapped bare ground gain equaled 5974 km2 and nearly matched the estimated area from the reference (GoogleEarth™) classification; however, user's (42%) and producer's (49%) accuracies were much less than those of the forest cover loss product. Excluding errors of adjacency, user's and producer's accuracies rose to 62% and 75%, respectively. Compared to recent 2001–2006 USGS National Land Cover Database validation data for forest loss (82% and 30% for respective user's and producer's accuracies) and urban gain (72% and 18% for respective user's and producer's accuracies), results using a single CONUS-scale model with WELD data are promising and point to the potential for national-scale operational mapping of key land cover transitions. However, validation results highlighted limitations, some of which can be addressed by improving training data, creating a more robust image feature space, adding contemporaneous Landsat 5 data to the inputs, and modifying definition sets to account for differences in temporal and spatial observational scales. The presented land cover extent and change data are available via the official WELD website (ftp://weldftp.cr.usgs.gov/CONUS_5Y_LandCover/ftp://weldftp.cr.usgs.gov/CONUS_5Y_LandCover/).
NASA Astrophysics Data System (ADS)
Crimmins, T. M.; Gerst, K.
2017-12-01
The USA National Phenology Network (USA-NPN; www.usanpn.org) produces and freely delivers daily and short-term forecast maps of spring onset dates at fine spatial scale for the conterminous United States and Alaska using the Spring Indices. These models, which represent the start of biological activity in the spring season, were developed using a long-term observational record of four species of lilacs and honeysuckles contributed by volunteer observers. Three of the four species continue to be tracked through the USA-NPN's phenology observation program, Nature's Notebook. The gridded Spring Index maps have utility for a wide range of natural resource planning and management applications, including scheduling invasive species and pest detection and control activities, anticipating allergy outbreaks and planning agricultural harvest dates. However, to date, there has not been a comprehensive assessment of how well the gridded Spring Index maps accurately reflect phenological activity in lilacs and honeysuckles or other species of plants. In this study, we used observational plant phenology data maintained by the USA-NPN to evaluate how well the gridded Spring Index maps match leaf and flowering onset dates in a) the lilac and honeysuckle species used to construct the models and b) in several species of deciduous trees. The Spring Index performed strongly at predicting the timing of leaf-out and flowering in lilacs and honeysuckles. The average error between predicted and observed date of onset ranged from 5.9 to 11.4 days. Flowering models performed slightly better than leaf-out models. The degree to which the Spring Indices predicted native deciduous tree leaf and flower phenology varied by year, species, and region. Generally, the models were better predictors of leaf and flowering onset dates in the Northeastern and Midwestern US. These results reveal when and where the Spring Indices are a meaningful proxy of phenological activity across the United States.
Spring plant phenology and false springs in the conterminous US during the 21st century
Allstadt, Andrew J.; Vavrus, Stephen J.; Heglund, Patricia J.; Pidgeon, Anna M.; Thogmartin, Wayne E.; Radeloff, Volker C.
2015-01-01
The onset of spring plant growth has shifted earlier in the year over the past several decades due to rising global temperatures. Earlier spring onset may cause phenological mismatches between the availability of plant resources and dependent animals, and potentially lead to more false springs, when subsequent freezing temperatures damage new plant growth. We used the extended spring indices to project changes in spring onset, defined by leaf out and by first bloom, and predicted false springs until 2100 in the conterminous United States (US) using statistically-downscaled climate projections from the Coupled Model Intercomparison Project 5 ensemble. Averaged over our study region, the median shift in spring onset was 23 days earlier in the Representative Concentration Pathway 8.5 scenario with particularly large shifts in the Western US and the Great Plains. Spatial variation in phenology was due to the influence of short-term temperature changes around the time of spring onset versus season long accumulation of warm temperatures. False spring risk increased in the Great Plains and portions of the Midwest, but remained constant or decreased elsewhere. We conclude that global climate change may have complex and spatially variable effects on spring onset and false springs, making local predictions of change difficult.
LACIE: Wheat yield models for the United States, revision A
NASA Technical Reports Server (NTRS)
1977-01-01
For abstract, see volume 1 N77-30577. The enclosed maps indicate the areal coverage of the various models for spring (durum and other spring) and winter wheat. The given regions are the combination of several climatic divisions and many times comprise an entire state.
TISSUE ASSAYS AND POPULATION CHARACTERISTICS OF ROOSEVELT HOT SPRINGS' ANIMALS (1977-1978)
Geothermal energy exploration is being conducted at several locations in the United States including a site at Roosevelt Hot Springs in southwest Utah. To assess any possible impact and to help design a monitoring strategy for geothermal development, element concentrations in ani...
Rahmani, Abdolrasoul; Golbabaei, Farideh; Dehghan, Somayeh Farhang; Mazlomi, Adel; Akbarzadeh, Arash
2016-09-01
This study examined whether cognitive symptoms and health-related quality of life can be affected by welding fume exposure. Participants consisted of welders (n = 40) and welder assistants (n = 25) from welding units as the exposed group, and office workers (n = 44) as the non-exposed group. All participants were studied using ambient air monitoring and two types of questionnaires: the Cognitive Failures Questionnaire (CFQ) and the 36-item Short Form Health Survey (SF-36). Welders and welder assistants were exposed to higher concentrations of all airborne metals than office employees, except for aluminum and chromium (p < 0.05). Mean (95% confidence interval) CFQ score was higher in welders (26.42 (12.74)) compared with welder assistants (22.68 (14.37)) and the non-exposed group (21.38 (8.75)), although these differences were not statistically significant. Mean total score of the SF-36 significantly differed among the three groups (p < 0.05) and welders had the lowest score (M (SD) = 54.84 (17.88)). The relationships between total CFQ score and the measured concentration of nickel at peak work rate was significant for welders. Cognitive symptoms and health-related quality of life were not related to the measures of welding fume exposure and further research should be performed to find other influencing factors.
Lundquist, J.D.; Flint, A.L.
2006-01-01
Historic streamflow records show that the onset of snowfed streamflow in the western United States has shifted earlier over the past 50 yr, and March 2004 was one of the earliest onsets on record. Record high temperatures occurred throughout the western United States during the second week of March, and U.S. Geological Survey (USGS) stream gauges throughout the area recorded early onsets of streamflow at this time. However, a set of nested subbasins in Yosemite National Park, California, told a more complicated story. In spite of high air temperatures, many streams draining high-elevation basins did not start flowing until later in the spring. Temperatures during early March 2004 were as high as temperatures in late March 2002, when streams at all of the monitored Yosemite basins began flowing at the same time. However, the March 2004 onset occurred before the spring equinox, when the sun was lower in the sky. Thus, shading and solar radiation differences played a much more important role in 2004, leading to differences in streamflow timing. These results suggest that as temperatures warm and spring melt shifts earlier in the season, topographic effects will play an even more important role than at present in determining snowmelt timing. ?? 2006 American Meteorological Society.
NASA Astrophysics Data System (ADS)
Tahir, Abdullah Mohd; Lair, Noor Ajian Mohd; Wei, Foo Jun
2018-05-01
The Shielded Metal Arc Welding (SMAW) is (or the Stick welding) defined as a welding process, which melts and joins metals with an arc between a welding filler (electrode rod) and the workpieces. The main objective was to study the mechanical properties of welded metal under different types of welding fillers and current for SMAW. This project utilized the Design of Experiment (DOE) by adopting the Full Factorial Design. The independent variables were the types of welding filler and welding current, whereas the other welding parameters were fixed at the optimum value. The levels for types of welding filler were by the models of welding filler (E6013, E7016 and E7018) used and the levels for welding current were 80A and 90A. The responses were the mechanical properties of welded material, which include tensile strength and hardness. The experiment was analyzed using the two way ANOVA. The results prove that there are significant effects of welding filler types and current levels on the tensile strength and hardness of the welded metal. At the same time, the ANOVA results and interaction plot indicate that there are significant interactions between the welding filler types and the welding current on both the hardness and tensile strength of the welded metals, which has never been reported before. This project found that when the amount of heat input with increase, the mechanical properties such as tensile strength and hardness decrease. The optimum tensile strength for welded metal is produced by the welding filler E7016 and the optimum of hardness of welded metal is produced by the welding filler E7018 at welding current of 80A.
Hamblin, John; Stefanova, Katia; Angessa, Tefera Tolera
2014-01-01
Reduced levels of leaf chlorophyll content per unit leaf area in crops may be of advantage in the search for higher yields. Possible reasons include better light distribution in the crop canopy and less photochemical damage to leaves absorbing more light energy than required for maximum photosynthesis. Reduced chlorophyll may also reduce the heat load at the top of canopy, reducing water requirements to cool leaves. Chloroplasts are nutrient rich and reducing their number may increase available nutrients for growth and development. To determine whether this hypothesis has any validity in spring wheat requires an understanding of genotypic differences in leaf chlorophyll content per unit area in diverse germplasm. This was measured with a SPAD 502 as SPAD units. The study was conducted in series of environments involving up to 28 genotypes, mainly spring wheat. In general, substantial and repeatable genotypic variation was observed. Consistent SPAD readings were recorded for different sampling positions on leaves, between different leaves on single plant, between different plants of the same genotype, and between different genotypes grown in the same or different environments. Plant nutrition affected SPAD units in nutrient poor environments. Wheat genotypes DBW 10 and Transfer were identified as having consistent and contrasting high and low average SPAD readings of 52 and 32 units, respectively, and a methodology to allow selection in segregating populations has been developed.
Study of Gravity Effects on Titanium Laser Welding in the Vertical Position
Yuan, Zhang; Pu, Haitao; Li, Haigang; Cheng, Hao; Du, Dong; Shan, Jiguo
2017-01-01
To obtain satisfactory welds in positional laser beam welding, it is necessary to know how process parameters will influence the quality of welds in different welding positions. In this study, the titanium alloy Ti6Al4V sheets were laser welded in two vertical welding positions (vertical up and vertical down), and the appearance, porosity, strength, and ductility of the laser joints were evaluated. Results show that undercuts of the vertical up welds were greater than that of vertical down welds, while the porosity contents were much higher in vertical down welds than that in vertical up welds. When welding with a higher heat input, the vertical up welding position resulted in poor weld profiles (undercuts and burn-through holes), whereas the vertical down welding position led to excessive porosity contents in welds. Both severe undercut and excessive porosity were detrimental to the tensile properties of the welds. Weld appearance was improved and porosity contents were reduced by using a lower heat input, achieving better weld quality. Therefore, it is suggested that process parameter settings with relatively high laser powers and welding speeds, which can result in lower heat inputs, are used when laser welding the Ti6Al4V titanium alloys vertically. PMID:28885573
Study of Gravity Effects on Titanium Laser Welding in the Vertical Position.
Chang, Baohua; Yuan, Zhang; Pu, Haitao; Li, Haigang; Cheng, Hao; Du, Dong; Shan, Jiguo
2017-09-08
To obtain satisfactory welds in positional laser beam welding, it is necessary to know how process parameters will influence the quality of welds in different welding positions. In this study, the titanium alloy Ti6Al4V sheets were laser welded in two vertical welding positions (vertical up and vertical down), and the appearance, porosity, strength, and ductility of the laser joints were evaluated. Results show that undercuts of the vertical up welds were greater than that of vertical down welds, while the porosity contents were much higher in vertical down welds than that in vertical up welds. When welding with a higher heat input, the vertical up welding position resulted in poor weld profiles (undercuts and burn-through holes), whereas the vertical down welding position led to excessive porosity contents in welds. Both severe undercut and excessive porosity were detrimental to the tensile properties of the welds. Weld appearance was improved and porosity contents were reduced by using a lower heat input, achieving better weld quality. Therefore, it is suggested that process parameter settings with relatively high laser powers and welding speeds, which can result in lower heat inputs, are used when laser welding the Ti6Al4V titanium alloys vertically.
NASA Astrophysics Data System (ADS)
Moody, A.; Fairley, J. P., Jr.
2014-12-01
In light of recent advancements in reservoir enhancement and injection tests at active geothermal fields, there is interest in investigating the geothermal potential of widespread subsurface welded tuffs related to caldera collapse on the Snake River Plain (SRP). Before considering stimulation strategies, simulating heat extraction from the reservoir under in-situ fracture geometries will give a first-order estimation of extractable heat. With only limited deep boreholes drilled on the SRP, few analyses of the bulk hydrologic properties of the tuffs exist. Acknowledging the importance of the spatial heterogeneity of fractures to the permeability and injectivity of reservoirs hosted in impermeable volcanic units, we present fracture distributions from ICDP hole 5036-2A drilled as a part of Project HOTSPOT. The core documents more than 1200 m of largely homogeneous densely welded tuff hosting an isothermal warm-water reservoir at ~60˚ C. Multiple realizations of a hypothetical reservoir are created using sequential indicator algorithms that honor the observed vertical fracture frequency statistics. Results help form criteria for producing geothermal energy from the SRP.
[Spectra and thermal analysis of the arc in activating flux plasma arc welding].
Chai, Guo-Ming; Zhu, Yi-Feng
2010-04-01
In activating flux plasma arc welding the welding arc was analyzed by spectra analysis technique, and the welding arc temperature field was measured by the infrared sensing and computer image technique. The distribution models of welding arc heat flow density of activating flux PAW welding were developed. The composition of welding arc affected by activated flux was studied, and the welding arc temperature field was studied. The results show that the spectral lines of argon atom and ionized argon atom of primary ionization are the main spectra lines of the conventional plasma welding arc. The spectra lines of weld metal are inappreciable in the spectra lines of the conventional plasma welding arc. The gas particle is the main in the conventional plasma welding arc. The conventional plasma welding arc is gas welding arc. The spectra lines of argon atom and ionized argon atom of primary ionization are intensified in the activating flux plasma welding arc, and the spectra lines of Ti, Cr and Fe elements are found in the activating flux plasma welding arc. The welding arc temperature distribution in activating flux plasma arc welding is compact, the outline of the welding arc temperature field is narrow, the range of the welding arc temperature distribution is concentrated, the welding arc radial temperature gradient is large, and the welding arc radial temperature gradient shows normal Gauss distribution.
NASA Astrophysics Data System (ADS)
Ahn, J.; Chen, L.; Davies, C. M.; Dear, J. P.
2016-11-01
In this work thin sheets of Ti-6Al-4V were full penetration welded using a 5 kW fibre laser in order to evaluate the effectiveness of high power fibre laser as a welding processing tool for welding Ti-6Al-4V with the requirements of the aircraft industry and to determine the effect of welding parameters including laser power, welding speed and beam focal position on the weld microstructure, bead profile and weld quality. It involved establishing an understanding of the influence of welding parameters on microstructural change, welding defects, and the characteristics of heat affected zone (HAZ) and weld metal (WM) of fibre laser welded joints. The optimum range of welding parameters which produced welds without cracking and porosity were identified. The influence of the welding parameters on the weld joint heterogeneity was characterised by conducting detailed microstructural analysis.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Hovanski, Yuri; Carsley, John; Carlson, Blair
2014-01-15
A comparison of welding techniques was performed to determine the most effective method for producing aluminum tailor-welded blanks for high volume automotive applications. Aluminum sheet was joined with an emphasis on post weld formability, surface quality and weld speed. Comparative results from several laser based welding techniques along with friction stir welding are presented. The results of this study demonstrate a quantitative comparison of weld methodologies in preparing tailor-welded aluminum stampings for high volume production in the automotive industry. Evaluation of nearly a dozen welding variations ultimately led to down selecting a single process based on post-weld quality and performance.
2008-04-01
Center (Silver Spring, MD) and the Armed Forces Research Institute FIG. 1. Posttest probability of Campylobacter-associated illness based on the...Sanders5 Enteric Diseases Department, Naval Medical Research Center, Silver Spring, Maryland1; Armed Forces Research Institute of Medical Sciences, Bangkok...Thailand2; Walter Reed Army Institute of Research , Silver Spring, Maryland3; Naval Environmental Preventive Medicine Unit 6, Pearl Harbor, Hawaii4
Welding of Thin Steel Plates by Hybrid Welding Process Combined TIG Arc with YAG Laser
NASA Astrophysics Data System (ADS)
Kim, Taewon; Suga, Yasuo; Koike, Takashi
TIG arc welding and laser welding are used widely in the world. However, these welding processes have some advantages and problems respectively. In order to improve problems and make use of advantages of the arc welding and the laser welding processes, hybrid welding process combined the TIG arc with the YAG laser was studied. Especially, the suitable welding conditions for thin steel plate welding were investigated to obtain sound weld with beautiful surface and back beads but without weld defects. As a result, it was confirmed that the shot position of the laser beam is very important to obtain sound welds in hybrid welding. Therefore, a new intelligent system to monitor the welding area using vision sensor is constructed. Furthermore, control system to shot the laser beam to a selected position in molten pool, which is formed by TIG arc, is constructed. As a result of welding experiments using these systems, it is confirmed that the hybrid welding process and the control system are effective on the stable welding of thin stainless steel plates.
Maldonado, Florian; Koether, S.L.
1983-01-01
A continuously cored drill hole designated as USW G-2, located at Yucca Mountain in southwestern Nevada, penetrated 1830.6 m of Tertiary volcanic strata composed of abundant silicic ash-flow tuffs, minor lava and flow breccias, and subordinate volcaniclastic rocks. The volcanic strata penetrated are comprised of the following in descending order: Paintbrush Tuff (Tiva Canyon Member, Yucca Mountain Member, bedded tuff, Pah Canyon Member, and Topopah Spring Member), tuffaceous beds of Calico Hills, Crater Flat Tuff (Prow Pass Member, Bullfrog Member, and Tram unit), lava and flow breccia (rhyodacitic), tuff of Lithic Ridge, bedded and ash-flow tuff, lava and flow breccia (rhyolitic, quartz latitic, and dacitic), bedded tuff, conglomerate and ash-flow tuff, and older tuffs of USW G-2. Comparison of unit thicknesses at USW G-2 to unit thicknesses at previously drilled holes at Yucca Mountain indicate the following: (1) thickening of the Paintbrush Tuff members and tuffaceous beds of Calico Hills toward the northern part of Yucca Mountain; (2) thickening of the Prow Pass Member but thinning of the Bullfrog Member and Tram unit; (3) thinning of the tuff of Lithic Ridge; (4) presence of approximately 280 m of lava and flow breccia not previously penetrated by any drill hole; and (5) presence of an ash-flow tuff unit at the bottom of the drill hole not previously intersected, apparently the oldest unit penetrated at Yucca Mountain to date. Petrographic features of some of the units include: (1) decrease in quartz and K-feldspar and increases in biotite and plagioclase with depth in the tuffaceous beds of Calico Hills; (2) an increase in quartz phenocrysts from the top to the bottom members of the Crater Flat Tuff; (3) a low quartz content in the tuff of Lithic Ridge, suggesting tapping of the magma chamber at quartz-poor levels; (4) a change in zeolitic alteration from heulandite to clinoptilolite to mordenite with increasing depth; (5) lavas characterized by a rhyolitic top and dacitic base, suggesting reverse compositional zoning; and (6) presence of hydrothermal mineralization in the lavas that could be related to an intrusive under Yucca Mountain or to volcanism associated with the Timber Mountain-Claim Canyon caldera complex. A fracture analysis of the core resulted n tabulation of 7,848 fractures, predominately open and high angle. The fractures were filled or coated with material in various combinations and include the following in decreasing abundance: CaCo3, iron oxides and hydroxides, SiO2, manganese oxides and hydroxides, clays and zeolites. An increase in the intensity of fracturing can be correlated with the following: (1) densely welded zones, (2) lithophysal zones, (3) vitrophyre, (4) silicified zones, (5) fault zones, and (6) cooling joints. Numerous fault zones were penetrated by the drill hole, predominately in the lithophysal zone of the Topopah Spring Member and below the tuffaceous beds of Calico Hills. The faults are predominately high angle with both a vertical and lateral component. Three major faults were penetrated, two of which intersect the ground surface, with displacements of at least 20 m and possibly as much as 52 m. The faults and some fractures are probably related to the regional doming of the area associated with the volcanism-tectonism of the Timber Mountain-Claim Canyon caldera complex, and to Basin and Range tectonism.
GTA welding and heat treating of high purity aluminum. [-452/sup 0/F
DOE Office of Scientific and Technical Information (OSTI.GOV)
Voigt, R.C.; Loper, C.R. Jr.
1979-01-01
Gas tungsten arc welding is a suitable way to join high purity aluminum with only small increases in the electrical resistivity at 4.2 K (i.e., -269 C or -452 F) if proper welding procedures are used. High purity aluminum weld zone properties, useful for the design of cryogenic superconducting devices, are now available. The additional electrical resistivity caused by welding is independent of original base metal resistivity and can be decreased significantly by heat treatments as low as 260 C (500 F) for 30 minutes. Tungsten contamination caused from welding is small (on the order of 0.2 ppM) but itmore » is a significant contribution to weld zone resistivity. This suggests that other welding techniques such as laser welding or electron beam welding may be successful alternatives. Additional GTA welding tests for various welding conditions and welding procedures would lead to a greater understanding of the tungsten emission levels during welding. Perturbations during GTA welding such as electrode spitting or electrode contact with the weld metal must be eliminated to successfully weld high purity aluminum. Improper welding techniques causing arc instabilities, for any reason, cause highly resistive welds that must be properly repaired.« less
The technology and welding joint properties of hybrid laser-tig welding on thick plate
NASA Astrophysics Data System (ADS)
Shenghai, Zhang; Yifu, Shen; Huijuan, Qiu
2013-06-01
The technologies of autogenous laser welding and hybrid laser-TIG welding are used on thick plate of high strength lower alloy structural steel 10CrNiMnMoV in this article. The unique advantages of hybrid laser-TIG welding is summarized by comparing and analyzing the process parameters and welding joints of autogenous laser welding laser welding and hybrid laser-TIG welding. With the optimal process parameters of hybrid welding, the good welding joint without visible flaws can be obtained and its mechanical properties are tested according to industry standards. The results show that the hybrid welding technology has certain advantages and possibility in welding thick plates. It can reduce the demands of laser power, and it is significant for lowering the aspect ratio of weld during hybrid welding, so the gas in the molten pool can rise and escape easily while welding thick plates. Therefore, the pores forming tendency decreases. At the same time, hybrid welding enhances welding speed, and optimizes the energy input. The transition and grain size of the microstructure of hybrid welding joint is better and its hardness is higher than base material. Furthermore, its tensile strength and impact toughness is as good as base material. Consequently, the hybrid welding joint can meet the industry needs completely.
Electromagnetic analysis of groundwater on the Arizona-Utah border
NASA Astrophysics Data System (ADS)
Vander Vis, T.; Porter, R. C.; Macy, J. P.
2016-12-01
Understanding subsurface structure and groundwater flow is an essential part of managing groundwater resources, especially in southwestern United States where supply is limited and demand is increasing. This study describes the preliminary results of a transient electromagnetic survey conducted on the Arizona-Utah border to better understand the groundwater system which supplies water to many wells and springs in the region. Electromagnetic surveys are ideal for groundwater investigations because they can locate and characterize areas of high conductivity, which often are indicative of groundwater. The study area is on the southwestern margin of the Colorado Plateau and consists of uplifted, flat-lying sedimentary units. Regionally, groundwater is located within the Navajo Sandstone and underlying Kayenta Formation as an unconfined aquifer that extends from Pipe Springs National Monument north to the East Fork of the Virgin River. This area is characterized by step-like structural blocks that accommodate small amounts of extension and are bounded by long north-south-trending normal faults. The Sevier Fault runs through the sedimentary units near the study area and has been shown to influence groundwater movement by offsetting permeable units west of the fault adjacent to impermeable units east of the fault. Electromagnetic measurements were recorded with a Zonge GDP-32 receiver at 30 receiver locations at 16 and 32 Hz with a 100mx100m transmitter loop. These data were used to create a subsurface conductivity model. Water levels from local wells and local geologic data were utilized to relate the geophysical data to the groundwater system. Preliminary results define the depth to water table and the location of the groundwater divide between the groundwater that flows north towards the springs that feed the East Fork of the Virgin River and the groundwater that flows south towards Pipe Springs National Monument.
DOE Office of Scientific and Technical Information (OSTI.GOV)
NONE
1997-11-01
This decision document presents the selected remedial action for the mining and milling wastes at the Baxter Springs and Treece subsites, which are part of the Cherokee County Superfund Site in Cherokee County, Kansas.
ERIC Educational Resources Information Center
Wood, Jaimee
2005-01-01
Spring is an exciting time in any kindergarten classroom. The children are communicating better, and they have begun working more independently. Their critical-thinking skills are growing each day. Last year, as the warm days of spring teased our senses, a plant unit seemed especially enticing, so the author created four interactive, plant-themed…
Friction Stir Welding of Magnesium Alloy Type AZ 31
NASA Astrophysics Data System (ADS)
Kupec, Tomáš; Behúlová, Mária; Turňa, Milan; Sahul, Miroslav
The paper deals with welding of Mg alloy of the type AZ 31 by Friction Stir Welding technology (FSW). The FSW technology is at present predominantly used for welding light metals and alloys, as aluminium, magnesium and their alloys. Experimental part consists of performing the simulation and fabrication of welded joints on a new-installed welding equipment available at the Welding Research Institute — Industrial Institute of SR Bratislava. Welding tools made of tool steel type H 13 were used for welding experiments. Geometry of welding tools was designed on the base of literature knowledge. Suitable welding parameters and conditions were determined using numerical simulation. Main emphasis was laid upon the tool revolutions, welding speed and tool bevel angle. The effect of welding parameters on the quality of welded joints was assessed. Assessment of welded joints was carried out by radiography, light microscopy, hardness measurement and EDX microanalysis. Static tensile test was employed for mechanical testing.
Contribution to applications of EBW in instrument techniques
NASA Astrophysics Data System (ADS)
Hrabovsky, Miroslav
1999-07-01
The electron beam welding belongs to so-called physical methods of welding and it is utilized to welding of most materials, that can be arc welded. It is of use there, where one taxing welding technics and structure technologyableless heavily. As a rule, the quality of weld is better than at most first-rate welds being done by inert gas shielded arc welding (WIG, Argoarc). In plant instrumentation, where the limitation of any welded material distortion is of extraordinary importance, this way of welding is significant at welding of thermal-treated Cu-Be alloys, used in measurement technics, structural members from Ti alloys and stainless steels in branches of biomedicine and cryotechnics. This technology positives, especially high weld purity, narrow and deep root penetration, high welding rate, together with low energy consumption, lead to applications and verification of optimum operating mode at welding of frequent materials. In the contribution the results of this proofs of selected welded materials from viewpoint of weld quality, their physical-mechanic properties and microhardness, are presented.
Aluminum Lithium Alloy 2195 Fusion Welding Improvements with New Filler Wire
NASA Technical Reports Server (NTRS)
Russell, Carolyn; Bjorkman, Gerry; McCool, Carolyn (Technical Monitor)
2000-01-01
A viewgraph presentation outlines NASA Marshall Space Flight Center, Lockheed Martin Michoud Space Systems, and McCook Metals' development an aluminum-copper weld filler wire for fusion welding 2195 aluminum lithium. The aluminum-copper based weld filler wire has been identified as B218, which is the result of six years of weld filler wire development funded by NASA, Lockheed Martin, and McCook Metals. The Super Lightweight External Tank for the NASA Space Shuttle Program consists of 2195 welded with 4043 aluminum-silicon weld filler wire. The B218 filler wire chemistry was developed to produce enhanced 2195 weld and repair weld mechanical properties. An initial characterization of the B218 weld filler wire was performed consisting of initial weld and repair weld evaluation comparing B218 and 4043. The testing involved room temperature and cryogenic tensile testing along with fracture toughness testing. B218 weld filler wire proved to produce enhanced initial and repair weld tensile and fracture properties over 4043. B218 weld filler wire has proved to be a superior weld filler wire for welding 2195 and other aluminum lithium alloys over 4043.
Fundamentals and advances in the development of remote welding fabrication systems
NASA Technical Reports Server (NTRS)
Agapakis, J. E.; Masubuchi, K.; Von Alt, C.
1986-01-01
Operational and man-machine issues for welding underwater, in outer space, and at other remote sites are investigated, and recent process developments are described. Probable remote welding missions are classified, and the essential characteristics of fundamental remote welding tasks are analyzed. Various possible operational modes for remote welding fabrication are identified, and appropriate roles for humans and machines are suggested. Human operator performance in remote welding fabrication tasks is discussed, and recent advances in the development of remote welding systems are described, including packaged welding systems, stud welding systems, remotely operated welding systems, and vision-aided remote robotic welding and autonomous welding systems.
NASA Technical Reports Server (NTRS)
Ding, Robert J.
2010-01-01
Four advanced welding techniques and their use in NASA are briefly reviewed in this poster presentation. The welding techniques reviewed are: Solid State Welding, Friction Stir Welding (FSW), Thermal Stir Welding (TSW) and Ultrasonic Stir Welding.
Soldadura (Welding). Spanish Translations for Welding.
ERIC Educational Resources Information Center
Hohhertz, Durwin
Thirty transparency masters with Spanish subtitles for key words are provided for a welding/general mechanical repair course. The transparency masters are on such topics as oxyacetylene welding; oxyacetylene welding equipment; welding safety; different types of welds; braze welding; cutting torches; cutting with a torch; protective equipment; arc…
Numerical and experimental determination of weld pool shape during high-power diode laser welding
NASA Astrophysics Data System (ADS)
Klimpel, Andrzej; Lisiecki, Aleksander; Szymanski, Andrzej; Hoult, Anthony P.
2003-10-01
In this paper, results of investigations on the shape of weld pool during High Power Diode Laser (HPDL) welding are presented. The results of tests showed that the shape of weld pool and mechanism of laser welding with a rectangular pattern of 808 nm laser radiation differs distinctly from previous laser welding mechanisms. For all power densities the conduction mode welds were observed and weld pool geometry depends significantly on the welding parameters.
Welding Penetration Control of Fixed Pipe in TIG Welding Using Fuzzy Inference System
NASA Astrophysics Data System (ADS)
Baskoro, Ario Sunar; Kabutomori, Masashi; Suga, Yasuo
This paper presents a study on welding penetration control of fixed pipe in Tungsten Inert Gas (TIG) welding using fuzzy inference system. The welding penetration control is essential to the production quality welds with a specified geometry. For pipe welding using constant arc current and welding speed, the bead width becomes wider as the circumferential welding of small diameter pipes progresses. Having welded pipe in fixed position, obviously, the excessive arc current yields burn through of metals; in contrary, insufficient arc current produces imperfect welding. In order to avoid these errors and to obtain the uniform weld bead over the entire circumference of the pipe, the welding conditions should be controlled as the welding proceeds. This research studies the intelligent welding process of aluminum alloy pipe 6063S-T5 in fixed position using the AC welding machine. The monitoring system used a charge-coupled device (CCD) camera to monitor backside image of molten pool. The captured image was processed to recognize the edge of molten pool by image processing algorithm. Simulation of welding control using fuzzy inference system was constructed to simulate the welding control process. The simulation result shows that fuzzy controller was suitable for controlling the welding speed and appropriate to be implemented into the welding system. A series of experiments was conducted to evaluate the performance of the fuzzy controller. The experimental results show the effectiveness of the control system that is confirmed by sound welds.
49 CFR 195.228 - Welds and welding inspection: Standards of acceptability.
Code of Federal Regulations, 2010 CFR
2010-10-01
... 49 Transportation 3 2010-10-01 2010-10-01 false Welds and welding inspection: Standards of... SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Construction § 195.228 Welds and welding inspection: Standards of acceptability. (a) Each weld and welding must be inspected to insure compliance with...
49 CFR 195.228 - Welds and welding inspection: Standards of acceptability.
Code of Federal Regulations, 2013 CFR
2013-10-01
... 49 Transportation 3 2013-10-01 2013-10-01 false Welds and welding inspection: Standards of... SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Construction § 195.228 Welds and welding inspection: Standards of acceptability. (a) Each weld and welding must be inspected to insure compliance with...
49 CFR 195.228 - Welds and welding inspection: Standards of acceptability.
Code of Federal Regulations, 2011 CFR
2011-10-01
... 49 Transportation 3 2011-10-01 2011-10-01 false Welds and welding inspection: Standards of... SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Construction § 195.228 Welds and welding inspection: Standards of acceptability. (a) Each weld and welding must be inspected to insure compliance with...
49 CFR 195.228 - Welds and welding inspection: Standards of acceptability.
Code of Federal Regulations, 2012 CFR
2012-10-01
... 49 Transportation 3 2012-10-01 2012-10-01 false Welds and welding inspection: Standards of... SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Construction § 195.228 Welds and welding inspection: Standards of acceptability. (a) Each weld and welding must be inspected to insure compliance with...
49 CFR 195.228 - Welds and welding inspection: Standards of acceptability.
Code of Federal Regulations, 2014 CFR
2014-10-01
... 49 Transportation 3 2014-10-01 2014-10-01 false Welds and welding inspection: Standards of... SAFETY TRANSPORTATION OF HAZARDOUS LIQUIDS BY PIPELINE Construction § 195.228 Welds and welding inspection: Standards of acceptability. (a) Each weld and welding must be inspected to insure compliance with...
An Assessment of Molten Metal Detachment Hazards During Electron Beam Welding in Space
NASA Technical Reports Server (NTRS)
Fragomeni, James M.; Nunes, Arthur C., Jr.
1998-01-01
The safety issue has been raised with regards to potential molten metal detachments from the weld pool and cold filler wire during electron beam welding in space. This investigation was undertaken to evaluate if molten metal could detach and come in contact with astronauts and burn through the fabric of the astronauts' Extravehicular Mobility Unit (EMU) during electron beam welding in space. Molten metal detachments from either the weld/cut substrate or weld wire could present harm to a astronaut if the detachment was to burn through the fabric of the EMU. Theoretical models were developed to predict the possibility and size of the molten metal detachment hazards during the electron beam welding exercises at Low Earth Orbit (LEO). The primary molten metal detachment concerns were those cases of molten metal separation from the metal surface due to metal cutting, weld pool splashing, entrainment and release of molten metal due to filler wire snap-out from the weld puddle, and molten metal accumulation and release from the end of the weld wire. Some possible ways of obtaining molten metal drop detachments would include an impulse force, or bump, to the weld sample, cut surface, or filler wire. Theoretical models were developed for these detachment concerns from principles of impact and kinetic energies, surface tension, drop geometry, surface energies, and particle dynamics. The surface tension represents the force opposing the liquid metal drop from detaching whereas the weight of the liquid metal droplet represents a force that is tending to detach the molten metal drop. Theoretical calculations have indicated that only a small amount of energy is required to detach a liquid metal drop; however, much of the energy of an impact is absorbed in the sample or weld plate before it reaches the metal drop on the cut edge or surface. The tendency for detachment is directly proportional to the weld pool radius and metal density and inversely proportional to the surface tension of the liquid metal. For a detachment the initial kinetic energy of the weld pool with respect to the plate has to exceed the energy to form the extra surface required for the detachment of the pool. The difficulty is in transferring the energy from the point of impact through the plate and sample to the cut edge. It is likely that not all of the kinetic energy is available for detaching the pool; some may be sequestered in weld pool oscillations. The coefficient of restitution for the collision will be lower than one if irreversible deformation, for example plastic flow deformation, takes place during the collision. Thus determining the amount of energy from an impact that actually reaches the molten metal droplet is critical. Various molten metal detachment scenarios were tested experimentally in an enclosed vacuum chamber using the Ukrainian Universal Hand Tool, an electron beam welder designed for space welding. The experimental testing was performed in a 4 ft. X 4 ft. vacuum chamber at Marshall Space Flight Center, evacuated to vacuum levels of at least 50 microTorr, and also some welding garment material was utilized to observe the effect of the molten metal detachments on the material. A "carillon" apparatus consisting of four pendulum hammer strikers, each weighing approximately 3.65 lbs, raised to predetermined specific heights was used to apply an impact force to the weld sample/plate during electron beam welding and cutting exercises. The strikers were released by switching on an electric motor to rotate a pin holding wires retaining the strikers at desired heights. The specimens were suspended so as to be free to respond to the blows with a sudden velocity increment. The specimens were mounted on a hinged plate for minimizing effective mass with the option to fasten it down so as to raise its effective mass closer to that anticipated for an actual space welding scenario. Measurements were made of the impact energy and the horizontal fling distances of the detached metal drops. It was not particularly easy to generate the detachments for this experiment. This document presents the details of the theoretical modeling effort and a summary of the experimental effort to measure molten metal drop detachments from terrestrial electron beam welding in the enclosed vacuum chamber. The results of the experimental effort have shown that molten metal detachments can occur from the sample/weld plate only if a sufficiently large impact force is applied to the weld plate. A "weld pool detachment parameter" was determined to indicate whether detachment would occur. Detachment can be either full or partial (dripping), Partial detachment means that the weld pool detached from one side of the liquid-solid boundary so as to leave a hole at the puddle site but remained attached over part of the liquid-solid boundary and dripped down the plate with no fully detached material detected. Full detachment, however, does not necessarily mean that the whole pool fully detached; in some cases only a smaller portion of the pool detached, the remainder dripping down the plate. The weld pool detachment parameter according to theory and according to the empirical data allows a determination of whether full detachments might occur. Theoretical calculations indicated titanium alloy would be the most difficult from which to detach molten metal droplets followed by stainless steel and then by aluminum. The experimental results were for the most part consistent with the theoretical analysis and predictions. The above theory is applicable to other situations as desired for assessing the potential for molten metal detachments.
Federal Register 2010, 2011, 2012, 2013, 2014
2013-12-23
... tubing, of iron (other than cast iron) or steel (both carbon and alloy), whether seamless or welded... and tubing, of iron (other than cast iron) or steel (both carbon and alloy), whether seamless or..., United States Steel Corporation, Boomerang Tube, Energex Tube, a division of JMC Steel Group, Northwest...
ERIC Educational Resources Information Center
Mississippi Research and Curriculum Unit for Vocational and Technical Education, State College.
This document, which reflects Mississippi's statutory requirement that instructional programs be based on core curricula and performance-based assessment, contains outlines of the instructional units required in local instructional management plans and daily lesson plans for metal trades I, IIA (advanced welding), and IIB (advanced machine shop).…
46 CFR 56.85-15 - Postheat treatment.
Code of Federal Regulations, 2011 CFR
2011-10-01
... having different thicknesses are welded together as is often the case when making branch connections, the...; however, the size or shape of the unit or the adverse effect of a desired treatment on one or more... required. (j) (1)-(2) [Reserved] (3) In local postheat treatment the entire band must be brought up to...
46 CFR 56.85-15 - Postheat treatment.
Code of Federal Regulations, 2010 CFR
2010-10-01
... having different thicknesses are welded together as is often the case when making branch connections, the...; however, the size or shape of the unit or the adverse effect of a desired treatment on one or more... required. (j) (1)-(2) [Reserved] (3) In local postheat treatment the entire band must be brought up to...
77 FR 26318 - Duke Energy Carolinas, LLC., Oconee Nuclear Station, Units 1, 2, and 3 Exemption
Federal Register 2010, 2011, 2012, 2013, 2014
2012-05-03
... the Transition Range,'' and American Society of Mechanical Engineers (ASME), Boiler and Pressure... heat numbers; (2) applied chemistry factors greater than 167 [deg]F (the weld wire heat- specific chemical composition, via the methodology of RG 1.99, Revision 2, indicated that higher chemistry factors...
Federal Register 2010, 2011, 2012, 2013, 2014
2013-12-02
... and demand conditions or business cycle for the Domestic Like Product that have occurred in the United..., Deputy Agency Ethics Official, at 202-205-3088. Limited disclosure of business proprietary information..., a U.S. or foreign trade or business association, or another interested party (including an...
78 FR 33108 - Circular Welded Carbon-Quality Steel Pipe From China; Institution of Five-Year Reviews
Federal Register 2010, 2011, 2012, 2013, 2014
2013-06-03
... and demand conditions or business cycle for the Domestic Like Product that have occurred in the United..., Deputy Agency Ethics Official, at 202-205-3088. Limited disclosure of business proprietary information... Subject Merchandise, a U.S. or foreign trade or business association, or another interested party...
Federal Register 2010, 2011, 2012, 2013, 2014
2011-12-13
... Kao Hsiung Chang Iron & Steel Corp.); and (6) Tension Steel Industries Co. Ltd. The Department... Carbon Steel Pipes and Tubes From Taiwan: Notice of Rescission of Antidumping Duty Administrative Review... response to a request from United States Steel Corporation, an interested party, the Department of Commerce...
Federal Register 2010, 2011, 2012, 2013, 2014
2012-04-02
... of the United States (``HTSUS'') statistical reporting numbers 7306.19.1010, 7306.19.1050, 7306.19... uniform except for the existence of ``introductory'' rates in certain zones. Because Al Jazeera has been located in Sohar Industrial Estate beyond any ``introductory'' period in the other industrial estates, it...
1977-12-21
sections of the CSP ( Thordarson and others, 1967; Figure 8). Interbedded materials consist of agglomerates, air-fall and ash-flow tuffs which are welded to...of Economic Geology, 1977, Land resource map of Texas: Bur. Econ. Geol., Univ. Texas, Austin, Texas. (in press). Thordarson , W., Young, R.A., and
Research and application of self - propagating welding technology
NASA Astrophysics Data System (ADS)
Ma, Yunhe; Li, Zhizun; Wang, Jianjiang; Sun, Liming
2018-04-01
Self-propagating welding is an important application area of self-propagating high-temperature synthesis technology (SHS technology), suitable for special environment and special materials welding. This paper briefly introduces the principle of self - propagating welding and its technical characteristics, and briefly summarizes the current research and application of SHS welding around three aspects of thin film welding, welding of refractory welding and emergency welding of battlefield.
Laser Beam Welding of Nitride Steel Components
NASA Astrophysics Data System (ADS)
Gu, Hongping; Yin, Guobin; Shulkin, Boris
Laser beam welding is a joining technique that has many advantages over conventional GMAW welding, such as low heat input, short cycle time as well as good cosmetic welds. Laser beam welding has been widely used for welding powertrain components in automotive industry. When welding nitride steel components, however, laser beam welding faces a great challenge. The difficulty lies in the fact that the nitride layer in the joint releases the nitrogen into the weld pool, resulting in a porous weld. This research presents an industrial ready solution to prevent the nitrogen from forming gas bubbles in the weld.
NASA Technical Reports Server (NTRS)
Takeshita, Riki (Inventor); Hibbard, Terry L. (Inventor)
2001-01-01
Friction plug welding (FPW) usage is advantageous for friction stir welding (FSW) hole close-outs and weld repairs in 2195 Al--Cu--Li fusion or friction stir welds. Current fusion welding methods of Al--Cu--Li have produced welds containing varied defects. These areas are found by non-destructive examination both after welding and after proof testing. Current techniques for repairing typically small (<0.25) defects weaken the weldment, rely heavily on welders' skill, and are costly. Friction plug welding repairs increase strength, ductility and resistance to cracking over initial weld quality, without requiring much time or operator skill. Friction plug welding while pulling the plug is advantageous because all hardware for performing the weld can be placed on one side of the workpiece.
NASA Astrophysics Data System (ADS)
Zander, R.; Messina, A.; Godek, M. L.
2012-12-01
The spring season is indicative of marked meteorological, ecological, and biological changes across the Northeast United States. The onset of spring coincides with distinct meteorological phenomena including an increase in severe weather events and snow meltwaters that can cause localized flooding and other costly damages. Increasing and variable springtime temperatures also influence Northeast tourist operations and agricultural productivity. Even with the vested interest of industry in the season and public awareness of the dynamic characteristics of spring, the definition of spring remains somewhat arbitrary. The primary goal of this research is to obtain a synoptic meteorological definition of the spring season through an assessment of air mass frequency over the past 60 years. A secondary goal examines the validity of recent speculations that the onset and termination of spring has changed in recent decades, particularly since 1975. The Spatial Synoptic Classification is utilized to define daily air masses over the region. Annual and seasonal baseline frequencies are identified and their differences are acquired to characterize the season. Seasonal frequency departures of the early and late segments of the period of record around 1975 are calculated and examined for practical and statistical significance. The daily boundaries of early and late spring are then isolated and frequencies are obtained for these periods. Boundary frequencies are assessed across the period of record to identify important changes in the season's initiation and termination through time. Results indicate that the Northeast spring season is dominated by dry air masses, mainly the Dry Moderate and Dry Polar types. Significant differences in seasonal air mass frequency are also observed through time. Prior to 1975, higher frequencies of polar air mass types are detected while after 1975 there is an increase in the frequencies of both moderate and tropical types. This finding is also identified for the onset of spring. Late spring frequencies are similar but with more variability in all moist variety air mass frequencies. These findings indicate that, from a synoptic perspective, springs in the Northeast can be defined by dry air mass conditions through time but modern springs are also warmer than those of past decades and the initiation of the season is likely arriving earlier. The end of the Northeast spring season may also be represented by more variable day-to-day air mass conditions in modern times than detected in past decades. 1950 - 1975 (black) and 1976 - 2010 (gray) Philadelphia, PA Spring air mass frequency (%).
Walnut Springs Interest Unit, Fairmount Avenue School. Primary Unit--Team I.
ERIC Educational Resources Information Center
State College Area School District, PA.
This environmental education teaching guide was designed for primary teachers who may want to develop their own environmental education units or who may wish to integrate the units contained in the guide into their own curriculum. The units in the guide were developed by primary teachers and reflect the experiences of the Fairmont Avenue School…
Design of Friction Stir Spot Welding Tools by Using a Novel Thermal-Mechanical Approach
Su, Zheng-Ming; Qiu, Qi-Hong; Lin, Pai-Chen
2016-01-01
A simple thermal-mechanical model for friction stir spot welding (FSSW) was developed to obtain similar weld performance for different weld tools. Use of the thermal-mechanical model and a combined approach enabled the design of weld tools for various sizes but similar qualities. Three weld tools for weld radii of 4, 5, and 6 mm were made to join 6061-T6 aluminum sheets. Performance evaluations of the three weld tools compared fracture behavior, microstructure, micro-hardness distribution, and welding temperature of welds in lap-shear specimens. For welds made by the three weld tools under identical processing conditions, failure loads were approximately proportional to tool size. Failure modes, microstructures, and micro-hardness distributions were similar. Welding temperatures correlated with frictional heat generation rate densities. Because the three weld tools sufficiently met all design objectives, the proposed approach is considered a simple and feasible guideline for preliminary tool design. PMID:28773800
Design of Friction Stir Spot Welding Tools by Using a Novel Thermal-Mechanical Approach.
Su, Zheng-Ming; Qiu, Qi-Hong; Lin, Pai-Chen
2016-08-09
A simple thermal-mechanical model for friction stir spot welding (FSSW) was developed to obtain similar weld performance for different weld tools. Use of the thermal-mechanical model and a combined approach enabled the design of weld tools for various sizes but similar qualities. Three weld tools for weld radii of 4, 5, and 6 mm were made to join 6061-T6 aluminum sheets. Performance evaluations of the three weld tools compared fracture behavior, microstructure, micro-hardness distribution, and welding temperature of welds in lap-shear specimens. For welds made by the three weld tools under identical processing conditions, failure loads were approximately proportional to tool size. Failure modes, microstructures, and micro-hardness distributions were similar. Welding temperatures correlated with frictional heat generation rate densities. Because the three weld tools sufficiently met all design objectives, the proposed approach is considered a simple and feasible guideline for preliminary tool design.
Method and apparatus for assessing weld quality
Smartt, Herschel B.; Kenney, Kevin L.; Johnson, John A.; Carlson, Nancy M.; Clark, Denis E.; Taylor, Paul L.; Reutzel, Edward W.
2001-01-01
Apparatus for determining a quality of a weld produced by a welding device according to the present invention includes a sensor operatively associated with the welding device. The sensor is responsive to at least one welding process parameter during a welding process and produces a welding process parameter signal that relates to the at least one welding process parameter. A computer connected to the sensor is responsive to the welding process parameter signal produced by the sensor. A user interface operatively associated with the computer allows a user to select a desired welding process. The computer processes the welding process parameter signal produced by the sensor in accordance with one of a constant voltage algorithm, a short duration weld algorithm or a pulsed current analysis module depending on the desired welding process selected by the user. The computer produces output data indicative of the quality of the weld.
73rd American Welding Society annual meeting
DOE Office of Scientific and Technical Information (OSTI.GOV)
Not Available
1992-01-01
The volume includes the abstracts of papers presented at the 73rd American Welding Society Annual Meeting. Detailed summaries are given for 118 technical sessions papers discussing computer and control applications in welding, stainless steel, nickel and nickel alloys, weld metal microstructure, shipbuilding, consumables, structural welding, investigations in arc welding and cutting, arc welding processes, weldability testing, piping and tubing, high energy beam welding processes, welding metallurgy of structural steels, new applications, weld metal behavior, NDT certification, aluminum welding, submerged arc welding, modeling studies, resistance welding, friction welding, and safety and health. The 23rd International AWS Brazing and Soldering Conference wasmore » also held during this meeting. The topics presented in 24 papers included recent developments in soldering technology, brazing of stainless steel, brazing of ceramics and nickel material, filler metal developments for torch brazing, and developments in diffusion and induction brazing.« less
Parametric study in weld mismatch of longitudinally welded SSME HPFTP inlet
NASA Technical Reports Server (NTRS)
Min, J. B.; Spanyer, K. L.; Brunair, R. M.
1991-01-01
Welded joints are an essential part of pressure vessels such as the Space Shuttle Main Engine (SSME) Turbopumps. Defects produced in the welding process can be detrimental to weld performance. Recently, review of the SSME high pressure fuel turbopump (HPFTP) titanium inlet x rays revealed several weld discrepancies such as penetrameter density issues, film processing discrepancies, weld width discrepancies, porosity, lack of fusion, and weld offsets. Currently, the sensitivity of welded structures to defects is of concern. From a fatigue standpoint, weld offset may have a serious effect since local yielding, in general, aggravates cyclic stress effects. Therefore, the weld offset issue is considered. Using the finite element method and mathematical formulations, parametric studies were conducted to determine the influence of weld offsets and a variation of weld widths in longitudinally welded cylindrical structures with equal wall thickness on both sides of the joint. From the study, the finite element results and theoretical solutions are presented.
Study of weld offset in longitudinally welded SSME HPFTP inlet
NASA Technical Reports Server (NTRS)
Min, J. B.; Spanyer, K. S.; Brunair, R. M.
1992-01-01
Welded joints are an essential part of rocket engine structures such as the Space Shuttle Main Engine (SSME) turbopumps. Defects produced in the welding process can be detrimental to weld performance. Recently, review of the SSME high pressure fuel turbopump (HPFTP) titanium inlet X-rays revealed several weld discrepancies such as penetrameter density issues, film processing discrepancies, weld width discrepancies, porosity, lack of fusion, and weld offsets. Currently, the sensitivity of welded structures to defects is of concern. From a fatigue standpoint, weld offset may have a serious effect since local yielding, in general, aggravates cyclic stress effects. Therefore, the weld offset issue is considered in this report. Using the FEM and beamlike plate approximations, parametric studies were conducted to determine the influence of weld offsets and a variation of weld widths in longitudinally welded cylindrical structures with equal wall thicknesses on both sides of the joint. Following the study, some conclusions are derived for the weld offsets.
Weld analysis and control system
NASA Technical Reports Server (NTRS)
Kennedy, Larry Z. (Inventor); Rodgers, Michael H. (Inventor); Powell, Bradley W. (Inventor); Burroughs, Ivan A. (Inventor); Goode, K. Wayne (Inventor)
1994-01-01
The invention is a Weld Analysis and Control System developed for active weld system control through real time weld data acquisition. Closed-loop control is based on analysis of weld system parameters and weld geometry. The system is adapted for use with automated welding apparatus having a weld controller which is capable of active electronic control of all aspects of a welding operation. Enhanced graphics and data displays are provided for post-weld analysis. The system provides parameter acquisition, including seam location which is acquired for active torch cross-seam positioning. Torch stand-off is also monitored for control. Weld bead and parent surface geometrical parameters are acquired as an indication of weld quality. These parameters include mismatch, peaking, undercut, underfill, crown height, weld width, puddle diameter, and other measurable information about the weld puddle regions, such as puddle symmetry, etc. These parameters provide a basis for active control as well as post-weld quality analysis and verification. Weld system parameters, such as voltage, current and wire feed rate, are also monitored and archived for correlation with quality parameters.
B218 Weld Filler Wire Characterization for Al-Li Alloy 2195
NASA Technical Reports Server (NTRS)
Bjorkman, Gerry; Russell, Carolyn
2000-01-01
NASA Marshall Space Flight Center, Lockheed Martin Space Systems- Michoud Operations, and McCook Metals have developed an aluminum-copper weld filler wire for fusion welding aluminum lithium alloy 2195. The aluminum-copper based weld filler wire has been identified as B218, a McCook Metals designation. B218 is the result of six years of weld filler wire development funded by NASA, Lockheed Martin, and McCook Metals. The filler wire chemistry was developed to produce enhanced 2195 weld and repair weld mechanical properties over the 4043 aluminum-silicon weld filler wire, which is currently used to weld 2195 on the Super Lightweight External Tank for the NASA Space Shuttle Program. An initial characterization was performed consisting of a repair weld evaluation using B218 and 4043 weld filler wires. The testing involved room temperature and cryogenic repair weld tensile testing along with fracture toughness testing. From the testing, B218 weld filler wire produce enhanced repair weld tensile strength, ductility, and fracture properties over 4043. B218 weld filler wire has proved to be a superior weld filler wire for welding aluminum lithium alloy 2195 over 4043.
Effects of electrode bevel angle on argon arc properties and weld shape
NASA Astrophysics Data System (ADS)
Dong, W. C.; Lu, S. P.; Li, D. Z.; Y Li, Y.
2012-07-01
A numerical modeling of coupled welding arc with weld pool is established using FLUENT software for moving shielded GTA welding to systematically investigate the effects of electrode bevel angle on the argon arc properties as well as the weld shape on SUS304 stainless steel. The calculated results show that the argon arc is constricted and the peak values of heat flux and shear stress on the weld pool decrease with increasing electrode bevel angle, while the radial distribution of heat flux and shear stress varying slightly. The weld shape is controlled by the pool flow patterns driving by the surface tension, gas shear stress, electromagnetic force and buoyancy. The Marangoni convection induced by surface tension plays an important role on weld shapes. All the weld shapes are wide and shallow with low weld metal oxygen content, while the narrow and deep weld shapes form under high weld metal oxygen content, which is related with the oxygen concentration in the shielding gas. The weld depth/width (D/W) ratio increases with increasing electrode bevel angle for high weld metal oxygen content and is not sensitive to the electrode bevel angle under low weld metal oxygen content. The calculated results for the weld shape, weld size and weld D/W ratio agree well with the experimental ones.
NASA Astrophysics Data System (ADS)
Nagaraju, S.; Vasantharaja, P.; Brahadees, G.; Vasudevan, M.; Mahadevan, S.
2017-12-01
9Cr-1Mo steel designated as P9 is widely used in the construction of power plants and high-temperature applications. It is chosen for fabricating hexcan fuel subassembly wrapper components of fast breeder reactors. Arc welding processes are generally used for fabricating 9Cr-1Mo steel weld joints. A-TIG welding process is increasingly being adopted by the industries. In the present study, shielded metal arc (SMA), tungsten inert gas (TIG) and A-TIG welding processes are used for fabricating the 9Cr-1Mo steel weld joints of 10 mm thickness. Effect of the above welding processes on the microstructure evolution, mechanical properties and residual stresses of the weld joints has been studied in detail. All the three weld joints exhibited comparable strength and ductility values. 9Cr-1Mo steel weld joint fabricated by SMAW process exhibited lower impact toughness values caused by coarser grain size and inclusions. 9Cr-1Mo steel weld joint fabricated by TIG welding exhibited higher toughness due to finer grain size, while the weld joint fabricated by A-TIG welding process exhibited adequate toughness values. SMA steel weld joint exhibited compressive residual stresses in the weld metal and HAZ, while TIG and A-TIG weld joint exhibited tensile residual stresses in the weld metal and HAZ.
NASA Astrophysics Data System (ADS)
Singh, Akhilesh Kumar; Debnath, Tapas; Dey, Vidyut; Rai, Ram Naresh
2017-10-01
P-91 is modified 9Cr-1Mo steel. Fabricated structures and components of P-91 has a lot of application in power and chemical industry owing to its excellent properties like high temperature stress corrosion resistance, less susceptibility to thermal fatigue at high operating temperatures. The weld quality and surface finish of fabricated structure of P91 is very good when welded by Tungsten Inert Gas welding (TIG). However, the process has its limitation regarding weld penetration. The success of a welding process lies in fabricating with such a combination of parameters that gives maximum weld penetration and minimum weld width. To carry out an investigation on the effect of the autogenous TIG welding parameters on weld penetration and weld width, bead-on-plate welds were carried on P91 plates of thickness 6 mm in accordance to a Taguchi L9 design. Welding current, welding speed and gas flow rate were the three control variables in the investigation. After autogenous (TIG) welding, the dimension of the weld width, weld penetration and weld area were successfully measured by an image analysis technique developed for the study. The maximum error for the measured dimensions of the weld width, penetration and area with the developed image analysis technique was only 2 % compared to the measurements of Leica-Q-Win-V3 software installed in optical microscope. The measurements with the developed software, unlike the measurements under a microscope, required least human intervention. An Analysis of Variance (ANOVA) confirms the significance of the selected parameters. Thereafter, Taguchi's method was successfully used to trade-off between maximum penetration and minimum weld width while keeping the weld area at a minimum.
NASA Astrophysics Data System (ADS)
Maduraimuthu, V.; Vasudevan, M.; Muthupandi, V.; Bhaduri, A. K.; Jayakumar, T.
2012-02-01
A novel variant of tungsten inert gas (TIG) welding called activated-TIG (A-TIG) welding, which uses a thin layer of activated flux coating applied on the joint area prior to welding, is known to enhance the depth of penetration during autogenous TIG welding and overcomes the limitation associated with TIG welding of modified 9Cr-1Mo steels. Therefore, it is necessary to develop a specific activated flux for enhancing the depth of penetration during autogeneous TIG welding of modified 9Cr-1Mo steel. In the current work, activated flux composition is optimized to achieve 6 mm depth of penetration in single-pass TIG welding at minimum heat input possible. Then square butt weld joints are made for 6-mm-thick and 10-mm-thick plates using the optimized flux. The effect of flux on the microstructure, mechanical properties, and residual stresses of the A-TIG weld joint is studied by comparing it with that of the weld joints made by conventional multipass TIG welding process using matching filler wire. Welded microstructure in the A-TIG weld joint is coarser because of the higher peak temperature in A-TIG welding process compared with that of multipass TIG weld joint made by a conventional TIG welding process. Transverse strength properties of the modified 9Cr-1Mo steel weld produced by A-TIG welding exceeded the minimum specified strength values of the base materials. The average toughness values of A-TIG weld joints are lower compared with that of the base metal and multipass weld joints due to the presence of δ-ferrite and inclusions in the weld metal caused by the flux. Compressive residual stresses are observed in the fusion zone of A-TIG weld joint, whereas tensile residual stresses are observed in the multipass TIG weld joint.
1995-08-01
TRl) Occupational Health and Safety Administration (OSHA) Air Quality Legislation Hexavalent Chromium and the Legislation List-of-list Chemicals and...2.2.7 2.2.8 Shielded Metal Arc Welding (SMAW) Submerged Arc Welding (SAW) Gas Metal Arc Welding (GMAW) Gas Tungsten Arc Welding ( GTAW ) Flux Core Arc... GTAW Welding Processes Advantages and Disadvantages of FCAW Welding Processes Welding Process Comparison Matrix Diagram of SMAW Welding Process
Effects of Fusion Tack Welds on Self-Reacting Friction Stir Welds
NASA Technical Reports Server (NTRS)
Nunes, A. C., Jr.; Pendleton, M. L.; Brooke, S. A.; Russell, C. K.
2012-01-01
In order to know whether fusion tack welds would affect the strength of self-reacting friction stir seam welds in 2195-T87 aluminum alloy, the fracture stresses of 144 tensile test coupons cut from 24 welded panels containing segments of friction stir welds were measured. Each of the panels was welded under unique processing conditions. A measure of the effect of the tack welds for each panel was devised. An analysis of the measures of the tack weld effect supported the hypothesis that fusion tack welds do not affect the strength of self-reacting friction stir welds to a 5% level of confidence.
NASA Astrophysics Data System (ADS)
Liu, Lei; Chen, Wu; Wang, Huagang; Ba, Jinyu; Li, Bing
2017-12-01
The repair of nuclear spent fuel pool has a high requirement for the quality of welding, the welding speed directly affects the quality of the weld when local dry automatic underwater welding is used to repair the damaged surface. Under the condition of the same condition, the local dry automatic underwater welding test was carried out under the condition of the same welding condition. Taking the 20cm as the experimental condition, after massive experiments show that when the welding speed is approximately 48cm/min the weld quality is high, meeting the design requirements, based on the double layer shrinkage nozzle chamber of local dry underwater automatic welding.
Travertine Hot Springs, Mono County, California
DOE Office of Scientific and Technical Information (OSTI.GOV)
Chesterman, C.W.; Kleinhampl, F.J.
1991-08-01
This article is an abridgement of Special Report 172, Travertine Hot Springs at Bridgeport, Mono County, California, in preparation at the California Division of Mines and Geology. The Travertine Hot Springs area is on the northern edge of what many consider to be one of the most tectonically active areas in the United States. There is abundant geothermal and seismic activity. The landscape is dotted with volcanic features- cones, craters, domes, flows, fumaroles and hot springs-indicators of unrest in the present as well as reminders of activity in the past. Travertine, also known as calcareous sinter, is limestone formed bymore » chemical precipitation of calcium carbonate (CaCO{sub 3}) from ground or surface waters. It forms stalactites and stalagmites in caves, fills some veins and spring conduits and can also be found at the mouths of springs, especially hot springs. The less compact variety is called tufa and the dense, banded variety is known as Mexican onyx, or onyx marble. True onyx, however, is a banded silicate.« less
Walsh, S.J.; Haney, D.C.; Timmerman, C.M.
1997-01-01
Evolutionary theory predicts that some aquatic organisms may adapt by directional selection to limiting physical environmental conditions, yet empirical data are conflicting. We sought to test the assumption that sculpins (family Cottidae) inhabiting thermally stable springs of the southeastern United States differ in temperature tolerance and metabolism from populations inhabiting more thermally labile stream habitats. Spring populations of pygmy sculpins (Coitus pygmaeus) and Ozark sculpins (C. hypselurus) differed interspecifically in thermal tolerance from populations of stream-dwelling mottled (C. bairdi) and Tallapoosa sculpins (C. tallapoosae), and both stream and spring populations of banded sculpins (C. carolinae). No intra- or interspecific differences in thermal tolerance were found among populations of C. bairdi, C. tallapoosae, or C. carolinae. Coitus pygmaeus acclimated to 15??C differed intraspecifically in routine metabolism from fish acclimated to 20?? and 25??C. Cottus pygmaeus and stream-dwelling C. bairdi and C. carolinae acclimated to temperatures of 20?? and 25??C showed no interspecific differences in routine metabolism. Our results suggest that some spring-adapted populations or species may be more stenothermal than stream-dwelling congeners, but a greater understanding of the interactions of other physical and biological factors is required to better explain micro- and macrohabitat distributions of eastern North American sculpins.
Kory R. Cease; Jennifer Juzwik
2001-01-01
Nitidulids are primary vectors of the oak wilt pathogen, Ceratocystis fagacearum (Bretz) Hunt, in the northcentral United States. Species of adult nitidulids associated with different ages of oak wilt fungus mats on red oaks (Quercus rubra L. and Quercus ellipsoidalis E.J. Hill) during spring in east-central...
Effect of welding position on porosity formation in aluminum alloy welds
NASA Technical Reports Server (NTRS)
Haryung, J.; Wroth, R. S.
1967-01-01
Program investigates the effects of varied welding positions on weld qualities. Progressive changes in bead geometry occur as the weld plane angle is varied from upslope to downslope. The gravitational effect on the weld puddle varies greatly with welding position.
Latest MIG, TIG arc-YAG laser hybrid welding systems for various welding products
NASA Astrophysics Data System (ADS)
Ishide, Takashi; Tsubota, Shuho; Watanabe, Masao
2003-03-01
Laser welding is capable of high-efficiency low-strain welding, and so its applications are started to various products. We have also put the high-power YAG laser of up to 10 kW to practical welding use for various products. On the other hand the weakest point of this laser welding is considered to be strict in the welding gap aiming allowance. In order to solve this problem, we have developed hybrid welding of TIG, MIG arc and YAG laser, taking the most advantages of both the laser and arc welding. Since the electrode is coaxial to the optical axis of the YAG laser in this process, it can be applied to welding of various objects. In the coaxial MIG, TIG-YAG welding, in order to make irradiation positions of the YAG laser beams having been guided in a wire or an electrode focused to the same position, the beam transmitted in fibers is separated to form a space between the separated beams, in which the laser is guided. With this method the beam-irradiating area can be brought near or to the arc-generating point. This enables welding of all directions even for the member of a three-dimensional shape. This time we carried out welding for various materials and have made their welding of up to 1 mm or more in welding groove gap possible. We have realized high-speed 1-pass butt welding of 4m/min in welding speed with the laser power of 3 kW for an aluminum alloy plate of approximately 4 mm thick. For a mild steel plate also we have realized butt welding of 1m/min with 5 kW for 6 mm thick. Further, in welding of stainless steel we have shown its welding possibility, by stabilizing the arc with the YAG laser in the welding atmosphere of pure argon, and shown that this welding is effective in high-efficiency welding of various materials. Here we will report the fundamental welding performances and applications to various objects for the coaxial MIG, TIG-YAG welding we have developed.
Kang, Namhyun; Singh, Jogender; Kulkarni, Anil K
2004-11-01
Effects of gravitational acceleration were investigated on the weld pool shape and microstructural evolution for 304 stainless steel and Al-4wt% Cu alloy. Effects of welding heat source were investigated by using laser beam welding (LBW) and gas tungsten arc welding (GTAW). As the gravitational level was increased from low gravity (LG approximately 1.2 g) to high gravity (HG approximately 1.8 g) using a NASA KC-135 aircraft, the weld pool shape for 304 stainless steel was influenced considerably during GTAW. However, insignificant change in the microstructure and solute distribution was observed at gravitational levels between LG and HG. The GTAW on Al-4 wt% Cu alloy was used to investigate the effect of gravitational orientation on the weld solidification behavior. Gravitational orientation was manipulated by varying the welding direction with respect to gravity vector; that is, by welding upward opposing gravity ( ||-U) and downward with gravity ( ||-D) on a vertical weld piece and welding perpendicular to gravity (perpendicular) on a horizontal weld piece. Under the same welding conditions, a larger primary dendrite spacing in the ||-U weld was observed near the weld pool surface and the fusion boundary than in the case of perpendicular or ||-D welds. The ||-D weld exhibited different solidification morphology and abnormal S shape of solidification rate curve during its growth. For 304 stainless steel GTAW, significant effects of gravitational orientation were observed on the weld pool shape that was associated with weld surface morphology and convection flow. However, the weld pool shape for LBW was mostly constant with respect to the gravitational orientation.
Research on the microstructure and properties of laser-MIG hybrid welded joint of Invar alloy
NASA Astrophysics Data System (ADS)
Zhan, Xiaohong; Zhang, Dan; Wei, Yanhong; Wang, Yuhua
2017-12-01
In order to solve the problem of large deformation, low production efficiency and high tendency of hot cracking in welding 19.05 mm thick plates of Fe36Ni Invar alloy, laser-MIG hybrid multi-layer welding technique (LMHMW) has been developed. To investigate the influence of different welding parameters on the joint properties, optical microscope observation, SEM, EDS and microhardness measurement were conducted. Experimental results illustrated that different matching of welding parameters significantly affected the depth-to-width ratio, formation of defects and HAZ width. Besides, weld zone were consisted of two regions according to the different grain shape. The region near center of weld seam (region 1) was columnar dendrite induced by laser, while the region far away from weld seam center (region 2) was cellular dendrite which was mainly caused by MIG arc. The peak value of microhardness appeared at the center of weld seam since the grains in region 1 were relatively fine, and the lowest hardness value was obtained in HAZ. In addition, results showed that the sheets can be welded at optimum process parameters, with few defects such as, surface oxidation, porosity, cracks and lack of penetration in the welding seam: laser power of backing weld P = 5500 W, welding current I = 240 A, welding speed v = 1 m/min. laser power of filling weld P = 2000 W, welding current I = 220 A, welding speed v = 0.35 m/min. laser power of cosmetic weld P = 2000 W, welding current I = 300 A, welding speed v = 0.35 m/min.
Damage Tolerance Assessment of Friction Pull Plug Welds
NASA Technical Reports Server (NTRS)
McGill, Preston; Burkholder, Jonathan
2012-01-01
Friction stir welding is a solid state welding process developed and patented by The Welding Institute in Cambridge, England. Friction stir welding has been implemented in the aerospace industry in the fabrication of longitudinal welds in pressurized cryogenic propellant tanks. As the industry looks to implement friction stir welding in circumferential welds in pressurized cryogenic propellant tanks, techniques to close out the termination hole associated with retracting the pin tool are being evaluated. Friction pull plug welding is under development as a one means of closing out the termination hole. A friction pull plug weld placed in a friction stir weld results in a non-homogenous weld joint where the initial weld, plug weld, their respective heat affected zones and the base metal all interact. The welded joint is a composite, plastically deformed material system with a complex residual stress field. In order to address damage tolerance concerns associated with friction plug welds in safety critical structures, such as propellant tanks, nondestructive inspection and proof testing may be required to screen hardware for mission critical defects. The efficacy of the nondestructive evaluation or the proof test is based on an assessment of the critical flaw size in the test or service environments. Test data relating residual strength capability to flaw size in two aluminum alloy friction plug weld configurations is presented.
NASA Technical Reports Server (NTRS)
Bayless, E. O.; Lawless, K. G.; Kurgan, C.; Nunes, A. C.; Graham, B. F.; Hoffman, D.; Jones, C. S.; Shepard, R.
1993-01-01
Fully automated variable-polarity plasma arc VPPA welding system developed at Marshall Space Flight Center. System eliminates defects caused by human error. Integrates many sensors with mathematical model of the weld and computer-controlled welding equipment. Sensors provide real-time information on geometry of weld bead, location of weld joint, and wire-feed entry. Mathematical model relates geometry of weld to critical parameters of welding process.
NASA Astrophysics Data System (ADS)
Venkata Ramana, V. S. N.; Mohammed, Raffi; Madhusudhan Reddy, G.; Srinivasa Rao, K.
2018-03-01
Welding of dissimilar Aluminum alloy welds is becoming important in aerospace, shipbuilding and defence applications. In the present work, an attempt has been made to weld dissimilar aluminium alloys using conventional gas tungsten arc welding (GTAW) and friction stir welding (FSW) processes. An attempt was also made to study the effect of post weld heat treatment (T4 condition) on microstructure and pitting corrosion behaviour of these welds. Results of the present investigation established the differences in microstructures of the base metals in T4 condition and in annealed conditions. It is evident that the thickness of the PMZ is relatively more on AA2014 side than that of AA6061 side. In FS welds, lamellar like shear bands are well noticed on the top of the stir zone. The concentration profile of dissimilar friction stir weld in T4 condition revealed that no diffusion has taken place at the interface. Poor Hardness is observed in all regions of FS welds compared to that of GTA welds. Pitting corrosion resistance of the dissimilar FS welds in all regions was improved by post weld heat treatment.
Influence of Oxides on Microstructures and Mechanical Properties of High-Strength Steel Weld Joint
NASA Astrophysics Data System (ADS)
Cai, Yangchuan; Luo, Zhen; Huang, Zunyue; Zeng, Yida
2016-11-01
A comprehensive investigation was conducted into the effect of oxides on penetrations, microstructures and mechanical properties of BS700MC super steel weld bead. Boron oxide changed the penetration of weld bead by changing the Marangoni convection in the weld pool and contracting the welding arc. Chromium oxide only changed the Marangoni convection in the weld pool to increase the penetration of super steel. Thus, the super steel weld bead has higher penetration coated with flux boron oxide than that coated with chromium oxide. In other words, the activating flux TIG (A-TIG) welding with flux boron oxide has less welding heat input than the A-TIG welding with flux chromium oxide. As a result, on the one hand, there existed more fine and homogeneous acicular ferrites in the microstructure of welding heat-affected zone when the super steel was welded by A-TIG with flux boron oxide. Thus, the weld beads have higher value of low-temperature impact toughness. On the other hand, the softening degree of welding heat-affected zone, welded by A-TIG with flux boron oxide, will be decreased for the minimum value of welding heat input.
Damage Tolerance Assessment of Friction Pull Plug Welds in an Aluminum Alloy
NASA Technical Reports Server (NTRS)
McGill, Preston; Burkholder, Jonathan
2012-01-01
Friction stir welding is a solid state welding process used in the fabrication of cryogenic propellant tanks. Self-reacting friction stir welding is one variation of the friction stir weld process being developed for manufacturing tanks. Friction pull plug welding is used to seal the exit hole that remains in a circumferential self-reacting friction stir weld. A friction plug weld placed in a self-reacting friction stir weld results in a non-homogenous weld joint where the initial weld, plug weld, their respective heat affected zones and the base metal all interact. The welded joint is a composite plastically deformed material system with a complex residual stress field. In order to address damage tolerance concerns associated with friction plug welds in safety critical structures, such as propellant tanks, nondestructive inspection and proof testing may be required to screen hardware for mission critical defects. The efficacy of the nondestructive evaluation or the proof test is based on an assessment of the critical flaw size. Test data relating residual strength capability to flaw size in an aluminum alloy friction plug weld will be presented.
Automatic orbital GTAW welding: Highest quality welds for tomorrow's high-performance systems
NASA Technical Reports Server (NTRS)
Henon, B. K.
1985-01-01
Automatic orbital gas tungsten arc welding (GTAW) or TIG welding is certain to play an increasingly prominent role in tomorrow's technology. The welds are of the highest quality and the repeatability of automatic weldings is vastly superior to that of manual welding. Since less heat is applied to the weld during automatic welding than manual welding, there is less change in the metallurgical properties of the parent material. The possibility of accurate control and the cleanliness of the automatic GTAW welding process make it highly suitable to the welding of the more exotic and expensive materials which are now widely used in the aerospace and hydrospace industries. Titanium, stainless steel, Inconel, and Incoloy, as well as, aluminum can all be welded to the highest quality specifications automatically. Automatic orbital GTAW equipment is available for the fusion butt welding of tube-to-tube, as well as, tube to autobuttweld fittings. The same equipment can also be used for the fusion butt welding of up to 6 inch pipe with a wall thickness of up to 0.154 inches.
Method for enhanced control of welding processes
Sheaffer, Donald A.; Renzi, Ronald F.; Tung, David M.; Schroder, Kevin
2000-01-01
Method and system for producing high quality welds in welding processes, in general, and gas tungsten arc (GTA) welding, in particular by controlling weld penetration. Light emitted from a weld pool is collected from the backside of a workpiece by optical means during welding and transmitted to a digital video camera for further processing, after the emitted light is first passed through a short wavelength pass filter to remove infrared radiation. By filtering out the infrared component of the light emitted from the backside weld pool image, the present invention provides for the accurate determination of the weld pool boundary. Data from the digital camera is fed to an imaging board which focuses on a 100.times.100 pixel portion of the image. The board performs a thresholding operation and provides this information to a digital signal processor to compute the backside weld pool dimensions and area. This information is used by a control system, in a dynamic feedback mode, to automatically adjust appropriate parameters of a welding system, such as the welding current, to control weld penetration and thus, create a uniform weld bead and high quality weld.
NASA Astrophysics Data System (ADS)
Alwin, B.; Lakshminarayanan, A. K.; Vasudevan, M.; Vasantharaja, P.
2017-12-01
The stress corrosion cracking behavior of duplex stainless steel (DSS) weld joint largely depends on the ferrite-austenite phase microstructure balance. This phase balance is decided by the welding process used, heat input, welding conditions and the weld metal chemistry. In this investigation, the influence of activated tungsten inert gas (ATIG) and tungsten inert gas (TIG) welding processes on the stress corrosion cracking (SCC) resistance of DSS joints was evaluated and compared. Boiling magnesium chloride (45 wt.%) environment maintained at 155 °C was used. The microstructure and ferrite content of different weld zones are correlated with the outcome of sustained load, SCC test. Irrespective of the welding processes used, SCC resistance of weld joints was inferior to that of the base metal. However, ATIG weld joint exhibited superior resistance to SCC than the TIG weld joint. The crack initiation and final failure were in the weld metal for the ATIG weld joint; they were in the heat-affected zone for the TIG weld joint.
Weld pool oscillation during GTA welding of mild steel
DOE Office of Scientific and Technical Information (OSTI.GOV)
Xiao, Y.H.; Ouden, G. den
1993-08-01
In this paper the results are reported of a study dealing with the oscillation behavior of weld pools in the case of GTA bead-on-plate welding of mild steel, Fe 360. During welding, the weld pool was brought into oscillation by applying short current pulses, and the oscillation frequency and amplitude were measured by monitoring the arc voltage. It was found that the oscillation of the partially penetrated weld pool is dominated by one of two different oscillation modes (Mode 1 and Mode 2) depending on the welding conditions, whereas the oscillation of the fully penetrated weld pool is characterized bymore » a third oscillation mode (Mode 3). It is possible to maintain partially penetrated weld pool oscillation in Mode 1 by choosing appropriate welding conditions. Under these conditions, an abrupt decrease in oscillation frequency occurs when the weld pool transfers from partial penetration to full penetration. Thus, weld penetration can be in-process controlled by monitoring the oscillation frequency during welding.« less
Comparison between hybrid laser-MIG welding and MIG welding for the invar36 alloy
NASA Astrophysics Data System (ADS)
Zhan, Xiaohong; Li, Yubo; Ou, Wenmin; Yu, Fengyi; Chen, Jie; Wei, Yanhong
2016-11-01
The invar36 alloy is suitable to produce mold of composite materials structure because it has similar thermal expansion coefficient with composite materials. In the present paper, the MIG welding and laser-MIG hybrid welding methods are compared to get the more appropriate method to overcome the poor weldability of invar36 alloy. According to the analysis of the experimental and simulated results, it has been proved that the Gauss and cone combined heat source model can characterize the laser-MIG hybrid welding heat source well. The total welding time of MIG welding is 8 times that of hybrid laser-MIG welding. The welding material consumption of MIG welding is about 4 times that of hybrid laser-MIG welding. The stress and deformation simulation indicate that the peak value of deformation during MIG welding is 3 times larger than that of hybrid laser-MIG welding.
NASA Astrophysics Data System (ADS)
Astarita, A.; Squillace, A.; Nele, L.
2016-01-01
Butt welds formed by arc welding in inert gas with nonconsumable electrode (tungsten inert gas (TIG) welding) and by friction stir welding (FSW) from aluminum alloy AA6061 T6 are studied. Comparative analysis of the structures and mechanical properties of the welded joints is performed using the results of optical and electron microscopy, tensile tests, tests for residual bending ductility, and measurements of microhardness. The changes in the microstructure in different zones and the degrees of degradation of the mechanical properties after the welding are determined. It is shown that the size of the tool for the friction stir welding affects the properties of the welds. Quantitative results showing the relation between the microscopic behavior of the alloy and the welding-induced changes in the microstructure are obtained. Friction stir welding is shown to provide higher properties of the welds.
Preparation and characterization of starch-based loose-fill packaging foams
NASA Astrophysics Data System (ADS)
Fang, Qi
Regular and waxy corn starches were blended in various ratios with biodegradable polymers including polylactic acid (PLA), Eastar Bio Copolyester 14766 (EBC) and Mater-Bi ZF03U (MBI) and extruded with a C. W. Brabender laboratory twin screw extruder using a 3-mm die nozzle at 150°C and 150 rev/min. Physical characteristics including radial expansion, unit density and bulk density and water solubility index, water absorption characteristics, mechanical properties including compressibility, Young's modulus, spring index, bulk compressibility and bulk spring index and abrasion resistance were investigated as affected by the ingredient formulations, i.e. type of polymers, type of starches, polymer to starch ratio and starch moisture content. A completely randomized factorial blocking experimental design was used. Fifty-four treatments resulted. Each treatment was replicated three times. SAS statistical software package was used to analyze the data. Foams made of waxy starch had better radial expansion, lower unit density and bulk density than did foams made of regular starch. Regular starch foams had significantly lower water solubility index than did the waxy starch foams. PLA-starch foams had the lowest compressibility and Young's modulus. MBI-starch foams were the most rigid. All foams had excellent spring indices and bulk spring indices which were comparable to the spring index of commercial expanded polystyrene foam. Correlations were established between the foam mechanical properties and the physical characteristics. Foam compressibility and Young's modulus decreased as increases in radial expansion and decreases in unit and bulk densities. Their relationships were modeled with power law equations. No correlation was observed between spring index and bulk spring index and foam physical characteristics. MBI-starch foams had the highest equilibrium moisture content. EBC-starch and PLA-starch foams had similar water absorption characteristics. No significant difference existed in water absorption characteristics between foams made of regular and waxy starches. Empirical models were developed to correlate foam water absorption characteristics with relative humidity and polymer content. The developed models fit the data well with relatively small standard errors and uniformly scattered residual plots. Foams with higher polymer content had better abrasion resistance than did foams with lower polymer content.
Improving the Quality of Welding Seam of Automatic Welding of Buckets Based on TCP
NASA Astrophysics Data System (ADS)
Hu, Min
2018-02-01
Since February 2014, the welding defects of the automatic welding line of buckets have been frequently appeared. The average repair time of each bucket is 26min, which seriously affects the production efficiency and welding quality. We conducted troubleshooting, and found the main reasons for the welding defects of the buckets were the deviations of the center points of the robot tools and the poor quality of the locating welding. We corrected the gripper, welding torch, and accuracy of repeat positioning of robots to control the quality of positioning welding. The welding defect rate of buckets was reduced greatly, ensuring the production efficiency and welding quality.
NASA Astrophysics Data System (ADS)
Macías-Cruz, U.; López-Baca, M. A.; Vicente, R.; Mejía, A.; Álvarez, F. D.; Correa-Calderón, A.; Meza-Herrera, C. A.; Mellado, M.; Guerra-Liera, J. E.; Avendaño-Reyes, L.
2016-08-01
Twenty Dorper × Pelibuey primiparous ewes were used to evaluate effects of seasonal ambient heat stress (i.e., spring vs. summer) on physiological and metabolic responses under production conditions in an arid region. Ten ewes experiencing summer heat stress (i.e., temperature = 34.8 ± 4.6 °C; THI = 81.6 ± 3.2 units) and 10 under spring thermoneutral conditions (temperature = 24.2 ± 5.4 °C; THI = 68.0 ± 4.8 units) were corralled together to measure rectal temperature, respiratory frequency, and skin temperatures at 0600, 1200, 1800, and 2400 h on four occasions over 40 days. Blood metabolite and electrolyte concentrations were also measured at 0600 and 1800 hours. Data were analyzed with a completely randomized design using repeated measurements in time. Rectal and skin temperatures, as well as respiratory frequency, were higher ( P < 0.01) in summer than spring at all measured days. Blood serum glucose, cholesterol, triglycerides, and chlorine concentrations were lower ( P < 0.01) in summer than spring at 0800 and 1800 hours. In contrast, summer heat stress increased ( P < 0.01) blood urea and potassium concentrations at 0800 and 1800 hours. Compared with spring thermoneutral conditions, summer heat stress affected the physiological and metabolic status of hair breed ewes in an arid region, which included blood metabolite and electrolyte adjustments to efficiently cope with summer heat stress.
Mugel, Douglas N.; Richards, Joseph M.; Schumacher, John G.
2009-01-01
The Ozark National Scenic Riverways (ONSR) is a narrow corridor that stretches for approximately 134 miles along the Current River and Jacks Fork in southern Missouri. Most of the water flowing in the Current River and Jacks Fork is discharged to the rivers from springs within the ONSR, and most of the recharge area of these springs is outside the ONSR. This report describes geohydrologic investigations and landscape characteristics of areas contributing water to springs and the Current River and Jacks Fork in the ONSR. The potentiometric-surface map of the study area for 2000-07 shows that the groundwater divide extends beyond the surface-water divide in some places, notably along Logan Creek and the northeastern part of the study area, indicating interbasin transfer of groundwater between surface-water basins. A low hydraulic gradient occurs in much of the upland area west of the Current River associated with areas of high sinkhole density, which indicates the presence of a network of subsurface karst conduits. The results of a low base-flow seepage run indicate that most of the discharge in the Current River and Jacks Fork was from identified springs, and a smaller amount was from tributaries whose discharge probably originated as spring discharge, or from springs or diffuse groundwater discharge in the streambed. Results of a temperature profile conducted on an 85-mile reach of the Current River indicate that the lowest average temperatures were within or downstream from inflows of springs. A mass-balance on heat calculation of the discharge of Bass Rock Spring, a previously undescribed spring, resulted in an estimated discharge of 34.1 cubic feet per second (ft3/s), making it the sixth largest spring in the Current River Basin. The 13 springs in the study area for which recharge areas have been estimated accounted for 82 percent (867 ft3/s of 1,060 ft3/s) of the discharge of the Current River at Big Spring during the 2006 seepage run. Including discharge from other springs, the cumulative discharge from springs was over 90 percent of the river discharge at most of the spring locations, and was 92 percent at Big Spring and at the lower end of the ONSR. The discharge from the 1.9-mile long Pulltite Springs Complex measured in the 2006 seepage run was 88 ft3/s. Most of this (77 ft3/s) was from the first approximately 0.25 mi of the Pulltite Springs Complex. It has been estimated that the annual mean discharge from the Current River Springs Complex is 125 ft3/s, based on an apparent discharge of 50 ft3/s during a 1966 U.S. Geological Survey seepage run. However, a reinterpretation of the 1966 seepage run data shows that the discharge from the Current River Springs Complex instead was about 12.6 ft3/s, and the annual mean discharge was estimated to be 32 ft3/s, substantially less than 125 ft3/s. The 2006 seepage run showed a gain of only 12 ft3/s from the combined Round Spring and Current River Springs Complex from the mouth of Sinking Creek to 0.7 mi upstream from Root Hollow. The 2006 temperature profile measurements did not indicate any influx of spring discharge throughout the length of the Current River Springs Complex. The spring recharge areas with the largest number of identified sinkholes are Big Spring, Alley Spring, and Welch Spring. The spring recharge areas with the largest number of sinkholes per square mile of recharge area are Alley Spring, Blue Spring (Jacks Fork), Welch Spring, and Round Spring and the Current River Springs Complex. Using the currently known locations of losing streams, the Big Spring recharge area has the largest number of miles of losing stream, and the Bass Rock Spring recharge area has the largest number of miles of losing stream per unit recharge area. The spring recharge areas with the most open land and the least forested land per unit recharge area are Blue Spring (Jacks Fork), Welch Spring, Montauk Springs, and Alley Spring. The spring recharge areas with the least amount
Computerized adaptive control weld skate with CCTV weld guidance project
NASA Technical Reports Server (NTRS)
Wall, W. A.
1976-01-01
This report summarizes progress of the automatic computerized weld skate development portion of the Computerized Weld Skate with Closed Circuit Television (CCTV) Arc Guidance Project. The main goal of the project is to develop an automatic welding skate demonstration model equipped with CCTV weld guidance. The three main goals of the overall project are to: (1) develop a demonstration model computerized weld skate system, (2) develop a demonstration model automatic CCTV guidance system, and (3) integrate the two systems into a demonstration model of computerized weld skate with CCTV weld guidance for welding contoured parts.
Eradication of invasive Tamarix ramosissima along a desert stream increases native fish density
Kennedy, T.A.; Finlay, J.C.; Hobbie, S.E.
2005-01-01
Spring ecosystems of the western United States have high conservation value, particularly because of the highly endemic, and often endangered, fauna that they support. Refuges now protect these habitats from many of the human impacts that once threatened them, but invasive species often persist. Invasive saltcedar is ubiquitous along streams, rivers, and spring ecosystems of the western United States, yet the impact of saltcedar invasion on these ecosystems, or ecosystem response to its removal, have rarely been quantified. Along Jackrabbit Spring, a springbrook in Nevada that supports populations of two endangered fish (Ash Meadows pupfish and Ash Meadows speckled dace) as well as several exotic aquatic consumers, we quantified the response of aquatic consumers to largescale saltcedar removal and identified the mechanism underlying consumer response to the removal. Clearing saltcedar from the riparian zone increased densities of native pupfish and exotic screw snails, but decreased the density of exotic crayfish. Positive effects of saltcedar removal on pupfish and snails occurred because saltcedar heavily shades the stream, greatly reducing the availability of algae for herbivores. This was confirmed by analyses of potential organic matter sources and consumer 13C: pupfish and snails, along with native dace and exotic mosquitofish, relied heavily on algae-derived carbon and not saltcedar-derived carbon. By contrast, crayfish ??13C values mirrored algae ??13C during summer, but in winter indicated reliance on allochthonous saltcedar litter that dominated organic inputs in saltcedar reaches and on algae-derived carbon where saltcedar was absent. The seasonal use of saltcedar by crayfish likely explains its negative response to saltcedar removal. Clearing saltcedar effectively restored the springbrook of Jackrabbit Spring to the conditions characteristic of native vegetation sites. Given the high conservation value of spring ecosystems and the potential conservation benefits of saltcedar removal that this research highlights, eradicating saltcedar from spring ecosystems of the western United States should clearly be a management priority. ?? 2005 by the Ecological Society of America.
Filler wire for aluminum alloys and method of welding
NASA Technical Reports Server (NTRS)
Bjorkman, Jr., Gerald W. O. (Inventor); Cho, Alex (Inventor); Russell, Carolyn K. (Inventor)
2003-01-01
A weld filler wire chemistry has been developed for fusion welding 2195 aluminum-lithium. The weld filler wire chemistry is an aluminum-copper based alloy containing high additions of titanium and zirconium. The additions of titanium and zirconium reduce the crack susceptibility of aluminum alloy welds while producing good weld mechanical properties. The addition of silver further improves the weld properties of the weld filler wire. The reduced weld crack susceptibility enhances the repair weldability, including when planishing is required.
Modeling of plasma and thermo-fluid transport in hybrid welding
NASA Astrophysics Data System (ADS)
Ribic, Brandon D.
Hybrid welding combines a laser beam and electrical arc in order to join metals within a single pass at welding speeds on the order of 1 m min -1. Neither autonomous laser nor arc welding can achieve the weld geometry obtained from hybrid welding for the same process parameters. Depending upon the process parameters, hybrid weld depth and width can each be on the order of 5 mm. The ability to produce a wide weld bead increases gap tolerance for square joints which can reduce machining costs and joint fitting difficulty. The weld geometry and fast welding speed of hybrid welding make it a good choice for application in ship, pipeline, and aerospace welding. Heat transfer and fluid flow influence weld metal mixing, cooling rates, and weld bead geometry. Cooling rate affects weld microstructure and subsequent weld mechanical properties. Fluid flow and heat transfer in the liquid weld pool are affected by laser and arc energy absorption. The laser and arc generate plasmas which can influence arc and laser energy absorption. Metal vapors introduced from the keyhole, a vapor filled cavity formed near the laser focal point, influence arc plasma light emission and energy absorption. However, hybrid welding plasma properties near the opening of the keyhole are not known nor is the influence of arc power and heat source separation understood. A sound understanding of these processes is important to consistently achieving sound weldments. By varying process parameters during welding, it is possible to better understand their influence on temperature profiles, weld metal mixing, cooling rates, and plasma properties. The current literature has shown that important process parameters for hybrid welding include: arc power, laser power, and heat source separation distance. However, their influence on weld temperatures, fluid flow, cooling rates, and plasma properties are not well understood. Modeling has shown to be a successful means of better understanding the influence of processes parameters on heat transfer, fluid flow, and plasma characteristics for arc and laser welding. However, numerical modeling of laser/GTA hybrid welding is just beginning. Arc and laser welding plasmas have been previously analyzed successfully using optical emission spectroscopy in order to better understand arc and laser plasma properties as a function of plasma radius. Variation of hybrid welding plasma properties with radial distance is not known. Since plasma properties can affect arc and laser energy absorption and weld integrity, a better understanding of the change in hybrid welding plasma properties as a function of plasma radius is important and necessary. Material composition influences welding plasma properties, arc and laser energy absorption, heat transfer, and fluid flow. The presence of surface active elements such as oxygen and sulfur can affect weld pool fluid flow and bead geometry depending upon the significance of heat transfer by convection. Easily vaporized and ionized alloying elements can influence arc plasma characteristics and arc energy absorption. The effects of surface active elements on heat transfer and fluid flow are well understood in the case of arc and conduction mode laser welding. However, the influence of surface active elements on heat transfer and fluid flow during keyhole mode laser welding and laser/arc hybrid welding are not well known. Modeling has been used to successfully analyze the influence of surface active elements during arc and conduction mode laser welding in the past and offers promise in the case of laser/arc hybrid welding. A critical review of the literature revealed several important areas for further research and unanswered questions. (1) The understanding of heat transfer and fluid flow during hybrid welding is still beginning and further research is necessary. (2) Why hybrid welding weld bead width is greater than that of laser or arc welding is not well understood. (3) The influence of arc power and heat source separation distance on cooling rates during hybrid welding are not known. (4) Convection during hybrid welding is not well understood despite its importance to weld integrity. (5) The influence of surface active elements on weld geometry, weld pool temperatures, and fluid flow during high power density laser and laser/arc hybrid welding are not known. (6) Although the arc power and heat source separation distance have been experimentally shown to influence arc stability and plasma light emission during hybrid welding, the influence of these parameters on plasma properties is unknown. (7) The electrical conductivity of hybrid welding plasmas is not known, despite its importance to arc stability and weld integrity. In this study, heat transfer and fluid flow are analyzed for laser, gas tungsten arc (GTA), and laser/GTA hybrid welding using an experimentally validated three dimensional phenomenological model. By evaluating arc and laser welding using similar process parameters, a better understanding of the hybrid welding process is expected. The role of arc power and heat source separation distance on weld depth, weld pool centerline cooling rates, and fluid flow profiles during CO2 laser/GTA hybrid welding of 321 stainless steel are analyzed. Laser power is varied for a constant heat source separation distance to evaluate its influence on weld temperatures, weld geometry, and fluid flow during Nd:YAG laser/GTA hybrid welding of A131 structural steel. The influence of oxygen and sulfur on keyhole and weld bead geometry, weld temperatures, and fluid flow are analyzed for high power density Yb doped fiber laser welding of (0.16 %C, 1.46 %Mn) mild steel. Optical emission spectroscopy was performed on GTA, Nd:YAG laser, and Nd:YAG laser/GTA hybrid welding plasmas for welding of 304L stainless steel. Emission spectroscopy provides a means of determining plasma temperatures and species densities using deconvoluted measured spectral intensities, which can then be used to calculate plasma electrical conductivity. In this study, hybrid welding plasma temperatures, species densities, and electrical conductivities were determined using various heat source separation distances and arc currents using an analytical method coupled calculated plasma compositions. As a result of these studies heat transfer by convection was determined to be dominant during hybrid welding of steels. The primary driving forces affecting hybrid welding fluid flow are the surface tension gradient and electromagnetic force. Fiber laser weld depth showed a negligible change when increasing the (0.16 %C, 1.46 %Mn) mild steel sulfur concentration from 0.006 wt% to 0.15 wt%. Increasing the dissolved oxygen content in weld pool from 0.0038 wt% to 0.0257 wt% increased the experimental weld depth from 9.3 mm to 10.8 mm. Calculated partial pressure of carbon monoxide increased from 0.1 atm to 0.75 atm with the 0.0219 wt% increase in dissolved oxygen in the weld metal and may explain the increase in weld depth. Nd:YAG laser/GTA hybrid welding plasma temperatures were calculated to be approximately between 7927 K and 9357 K. Increasing the Nd:YAG laser/GTA hybrid welding heat source separation distance from 4 mm to 6 mm reduced plasma temperatures between 500 K and 900 K. Hybrid welding plasma total electron densities and electrical conductivities were on the order of 1 x 1022 m-3 and 3000 S m-1, respectively.
Programmable Positioner For Spot Welding
NASA Technical Reports Server (NTRS)
Roden, William A.
1989-01-01
Welding station mechanized by installing preset indexing system and gear drive. Mechanism includes a low-cost, versatile, single-axis motion control and motor drive to provide fully-automatic weld sequencing and spot-to-spot spacing. Welding station relieves operator of some difficult, tedious tasks and increases both productivity and quality of welds. Results in welds of higher quality and greater accuracy, fewer weld defects, and faster welding operation.
Welding polarity effects on weld spatters and bead geometry of hyperbaric dry GMAW
NASA Astrophysics Data System (ADS)
Xue, Long; Wu, Jinming; Huang, Junfen; Huang, Jiqiang; Zou, Yong; Liu, Jian
2016-03-01
Welding polarity has influence on welding stability to some extent, but the specific relationship between welding polarity and weld quality has not been found, especially under the hyperbaric environment. Based on a hyperbaric dry welding experiment system, gas metal arc welding(GMAW) experiments with direct current electrode positive(DCEP) and direct current electrode negative(DCEN) operations are carried out under the ambient pressures of 0.1 MPa, 0.4 MPa, 0.7 MPa and 1.0 MPa to find the influence rule of different welding polarities on welding spatters and weld bead geometry. The effects of welding polarities on the weld bead geometry such as the reinforcement, the weld width and the penetration are discussed. The experimental results show that the welding spatters gradually grow in quantity and size for GMAW with DCEP, while GMAW with DCEN can produce fewer spatters comparatively with the increase of the ambient pressure. Compared with DCEP, the welding current and arc voltage waveforms for DCEN is more stable and the distribution of welding current probability density for DCEN is more concentrated under the hyperbaric environment. When the ambient pressure is increased from 0.1 MPa to 1.0 MPa, the effects of welding polarities on the reinforcement, the weld width and the penetration are as follows: an increase of 0.8 mm for the weld reinforcement is produced by GMAW with DCEN and 1.3 mm by GMAW with DCEP, a decrease of 7.2 mm for the weld width is produced by DCEN and 6.1 mm by DCEP; and an increase of 3.9 mm for the penetration is produced by DCEN and 1.9 mm by DCEP. The proposed research indicates that the desirable stability in the welding procedure can be achieved by GMAW with DCEN operation under the hyperbaric environment.
Use Of Lasers In Seam Welding Of Engine Parts For Cars
NASA Astrophysics Data System (ADS)
Luttke, A.
1986-11-01
The decision in favour of active research into laser technology was taken in our company in 1978. In the following years we started with the setting-up of a laser laboratory charged with the task of performing basic manufacturing technology experiments in order to examine the ap-plications of laser technology for cutting, welding, hardening, remelting and secondary alloys. The first laboratory-laser - a 2,5 kW fast axial flow CO2 laser - is connected with a CNC-controlled workpiece manipulation unit, which is designed in such a way that workpieces from the smallest component of a car gearbox up to crankcases for commercial vehicles can be manipulated at speeds considered theoretically feasible for laser machining. The use of the laser beam for cutting, hardening and welding tasks has been under investigation in our company, in this laboratory for some 6 years. Laser cutting is now no longer a question of development, but is instead standard practice and is already used in various sec-tions of our production division for pilot-series manufacturing and for small batches. Laser hardening has, in our opinion, great possibilities for tasks which, for distortion and accessibility reasons, cannot be satisfactorily performed using present-day processes, for instance induction hardening. However, a great deal of development work is still necessary before economically reasonable and quality-assured production installation can be undertaken. Laser-welding is now used in series-production in our company for two engine components. More details are given below.
Design of Ceramic Springs for Use in Semiconductor Crystal Growth in Microgravity
NASA Technical Reports Server (NTRS)
Kaforey, M. F.; Deeb, C. W.; Matthiesen, D. H.
1999-01-01
Segregation studies can be done in microgravity to reduce buoyancy driven convection and investigate diffusion-controlled growth during the growth of semiconductor crystals. During these experiments, it is necessary to prevent free surface formation in order to avoid surface tension driven convection (Marangoni convection). Semiconductor materials such as gallium arsenide and germanium shrink upon melting, so a spring is necessary to reduce the volume of the growth chamber and prevent the formation of a free surface when the sample melts. A spring used in this application must be able to withstand both the high temperature and the processing atmosphere. During the growth of gallium arsenide crystals during the GTE Labs/USAF/NASA GaAs GAS Program and during the CWRU GaAs programs aboard the First and Second United States microgravity Laboratories, springs made of pyrolytic boron nitride (PBN) leaves were used. The mechanical properties of these PBN springs have been investigated and springs having spring constants ranging from 0.25 N/mm to 25 N/mm were measured. With this improved understanding comes the ability to design springs for more general applications, and guidelines are given for optimizing the design of PBN springs for crystal growth applications.
Evaluating the SCC resistance of underwater welds in sodium tetrathionate
DOE Office of Scientific and Technical Information (OSTI.GOV)
White, R.A.; Angeliu, T.M.
1997-12-01
The susceptibility of welds to stress corrosion cracking (SCC) is enhanced by the surface residual tensile stresses generated by the typical welding process. However, underwater plasma transferred arc (PTA) welding has been shown to produce compressive surface residual stresses, an encouraging result if repairs of cracked boiling water reactor (BWR) components are to be made without further endangering them to SCC. This program was designed to verify that underwater PTA welds are resistant to SCC and to determine if underwater PTA welding could mitigate SCC in potentially susceptible welds. This was achieved by exposing various welds on solution annealed (SA)more » and SA + thermally sensitized 304 stainless steel at 25 C in a solution of 1.5 gm/liter of sodium sulfide added to 0.05M sodium tetrathionate, titrated to a pH of 1.25 with H{sub 2}SO{sub 4}. The autogeneous welds were produced using gas tungsten arc (GTA) and plasma transferred arc (PTA) welding under atmospheric conditions, and PTA welding underwater. After 1 hour of sodium tetrathionate exposure, GTA and air PTA welds exhibited SCC while the underwater PTA weld heat affected zones were more resistant. Underwater PTA welds bisecting a GTA weld eliminated the cracking in the GTA weld heat affected zone under certain conditions. The lack of IG cracking in the region influenced by the underwater PTA weld is consistent with the measurement of compressive surface residual stresses inherent to the underwater welding process.« less
Production of ozone and reactive oxygen species after welding.
Liu, H H; Wu, Y C; Chen, H L
2007-11-01
Many toxic substances including heavy metals, ozone, carbon monoxide, carbon dioxide, and nitrogen oxides are generated during welding. Ozone (O(3)) is a strong oxidant that generates reactive oxygen species (ROS) in tissue, and ambient ROS exposure associated with particles has been determined to cause DNA damage. Ozone is produced within 30 seconds during welding. However, the length of time that O(3) remains in the air after welding is completed (post-welding) is unknown. The current study aimed to assess the distributions of ambient ROS and O(3) before the start of welding (pre-welding), during welding, and after welding. The highest O(3) levels, equal to 195 parts per billion (ppb), appeared during welding. Ozone levels gradually decreased to 60 ppb 10 minutes after the welding was completed. The highest ROS level was found in samples taken during welding, followed by samples taken after the welding was completed. The lowest ROS level was found in samples taken before the welding had started. Ozone and ROS levels were poorly correlated, but a similar trend was found for O(3) and ROS levels in particles (microM/mg). Although particles were not generated after welding, ROS and O(3) still persisted for more than 10 minutes. Meanwhile, because O(3) continues after welding, how long the occupational protective system should be used depends on the welding materials and the methods used. In addition, the relationship between metal fumes and ROS generation during the welding process should be further investigated.
Automatic welding systems for large ship hulls
NASA Astrophysics Data System (ADS)
Arregi, B.; Granados, S.; Hascoet, JY.; Hamilton, K.; Alonso, M.; Ares, E.
2012-04-01
Welding processes represents about 40% of the total production time in shipbuilding. Although most of the indoor welding work is automated, outdoor operations still require the involvement of numerous operators. To automate hull welding operations is a priority in large shipyards. The objective of the present work is to develop a comprehensive welding system capable of working with several welding layers in an automated way. There are several difficulties for the seam tracking automation of the welding process. The proposed solution is the development of a welding machine capable of moving autonomously along the welding seam, controlling both the position of the torch and the welding parameters to adjust the thickness of the weld bead to the actual gap between the hull plates.
Effect of friction stir welding parameters on defect formation
NASA Astrophysics Data System (ADS)
Tarasov, S. Yu.; Rubtsov, V. E.; Eliseev, A. A.; Kolubaev, E. A.; Filippov, A. V.; Ivanov, A. N.
2015-10-01
Friction stir welding is a perspective method for manufacturing automotive parts, aviation and space technology. One of the major problems is the formation of welding defects and weld around the welding zone. The formation of defect is the main reason failure of the joint. A possible way to obtain defect-free welded joints is the selection of the correct welding parameters. Experimental results describing the effect of friction stir welding process parameters on the defects of welded joints on aluminum alloy AMg5M have been shown. The weld joint defects have been characterized using the non-destructive radioscopic and ultrasound phase array methods. It was shown how the type and size of defects determine the welded joint strength.
Non-destructive Magnetic Evaluation of Laser Weld Quality in Hot Rolled Coils
NASA Astrophysics Data System (ADS)
Mohapatra, J. N.; Chakradhar, I.; Rao, K. R. C.; Rao, V. V. L.; Kaza, Marutiram
2015-06-01
Weld quality evaluation was conducted on laser welded thin sectsions (2 mm) of hot-rolled (HR) low-carbon steel coils during cold rolling process. The analysis revealed that the poor welds consisting of the weld defects like incomplete fusion, cluster of porosity, and large difference in hardness between the weld zone and base metal were responsible for the weld failures. Experiments were conducted by varying the welding parameters; laser power and welding speed to optimize the parameters for minimizing the weld defects. The optimized weld process parameters have helped elimination of weld defects and the results are verified with microscopy and microhardness measurements. As destructive evaluation techniques are time consuming and not always permitted in industrial applications, attempts have been made in the present investigation for the utilization of suitable non-destructive techniques for the evaluation of weld quality. Non-destructive magnetic techniques of magnetic hysteresis loop and magnetic Barkhausen emissions were used in the present investigation to establish possible correlations of magnetic properties across the weld seam with the mechanical property (microhardness) for evaluation of weld quality. It is inferred that the magnetic properties of coercivity and inverse of root mean square voltage can be effectively utilized to determine weld quality in HR steel coils.
Tool For Friction Stir Tack Welding of Aluminum Alloys
NASA Technical Reports Server (NTRS)
Bjorkman, Gerald W.; Dingler, Johnny W.; Loftus, Zachary
2003-01-01
A small friction-stir-welding tool has been developed for use in tack welding of aluminum-alloy workpieces. It is necessary to tack-weld the workpieces in order to hold them together during friction stir welding because (1) in operation, a full-size friction-stir-welding tool exerts a large force that tends to separate the workpieces and (2) clamping the workpieces is not sufficient to resist this force. It is possible to tack the pieces together by gas tungsten arc welding, but the process can be awkward and time-consuming and can cause sufficient damage to necessitate rework. Friction stir tack welding does not entail these disadvantages. In addition, friction stir tack welding can be accomplished by use of the same automated equipment (except for the welding tool) used in subsequent full friction stir welding. The tool for friction stir tack welding resembles the tool for full friction stir welding, but has a narrower shoulder and a shorter pin. The shorter pin generates a smaller workpiece-separating force so that clamping suffices to keep the workpieces together. This tool produces a continuous or intermittent partial-penetration tack weld. The tack weld is subsequently consumed by action of the larger tool used in full friction stir welding tool.
NASA Astrophysics Data System (ADS)
Sinha, Amit Kumar; Kim, Duck Young; Ceglarek, Darek
2013-10-01
Many advantages of laser welding technology such as high speed and non-contact welding make the use of the technology more attractive in the automotive industry. Many studies have been conducted to search the optimal welding condition experimentally that ensure the joining quality of laser welding that relies both on welding system configuration and welding parameter specification. Both non-destructive and destructive techniques, for example, ultrasonic inspection and tensile test are widely used in practice for estimating the joining quality. Non-destructive techniques are attractive as a rapid quality testing method despite relatively low accuracy. In this paper, we examine the relationship between the variation of weld seam and tensile shear strength in the laser welding of galvanized steel in a lap joint configuration in order to investigate the potential of the variation of weld seam as a joining quality estimator. From the experimental analysis, we identify a trend in between maximum tensile shear strength and the variation of weld seam that clearly supports the fact that laser welded parts having larger variation in the weld seam usually have lower tensile strength. The discovered relationship leads us to conclude that the variation of weld seam can be used as an indirect non-destructive testing method for estimating the tensile strength of the welded parts.
Selection of optimal welding condition for GTA pulse welding in root-pass of V-groove butt joint
NASA Astrophysics Data System (ADS)
Yun, Seok-Chul; Kim, Jae-Woong
2010-12-01
In the manufacture of high-quality welds or pipeline, a full-penetration weld has to be made along the weld joint. Therefore, root-pass welding is very important, and its conditions have to be selected carefully. In this study, an experimental method for the selection of optimal welding conditions is proposed for gas tungsten arc (GTA) pulse welding in the root pass which is done along the V-grooved butt-weld joint. This method uses response surface analysis in which the width and height of back bead are chosen as quality variables of the weld. The overall desirability function, which is the combined desirability function for the two quality variables, is used as the objective function to obtain the optimal welding conditions. In our experiments, the target values of back bead width and height are 4 mm and zero, respectively, for a V-grooved butt-weld joint of a 7-mm-thick steel plate. The optimal welding conditions could determine the back bead profile (bead width and height) as 4.012 mm and 0.02 mm. From a series of welding tests, it was revealed that a uniform and full-penetration weld bead can be obtained by adopting the optimal welding conditions determined according to the proposed method.
Recent Developments and Research Progress on Friction Stir Welding of Titanium Alloys: An Overview
NASA Astrophysics Data System (ADS)
Karna, Sivaji; Cheepu, Muralimohan; Venkateswarulu, D.; Srikanth, V.
2018-03-01
Titanium and its alloys are joined by various welding processes. However, Fusion welding of titanium alloys resulted solidification problems like porosity, segregation and columnar grains. The problems occurred in conventional welding processes can be resolved using a solid state welding i.e. friction stir welding. Aluminium and Magnesium alloys were welded by friction stir welding. However alloys used for high temperature applications such as titanium alloys and steels are arduous to weld using friction stir welding process because of tool limitations. Present paper summarises the studies on joining of Titanium alloys using friction stir welding with different tool materials. Selection of tool material and effect of welding conditions on mechanical and microstructure properties of weldments were also reported. Major advantage with friction stir welding is, we can control the welding temperature above or below β-transus temperature by optimizing the process parameters. Stir zone in below beta transus condition consists of bi-modal microstructure and microstructure in above β-transus condition has large prior β- grains and α/β laths present in the grain. Welding experiments conducted below β- transus condition has better mechanical properties than welding at above β-transus condition. Hardness and tensile properties of weldments are correlated with the stir zone microstructure.
NASA Astrophysics Data System (ADS)
Gao, Xiao-Long; Zhang, Lin-Jie; Liu, Jing; Zhang, Jian-Xun
2014-12-01
The present paper studied the evolution of tensile damage in joints welded using laser beam welding (LBW) and gas tungsten arc welding (TIG) under a uniaxial tensile load. The damage evolution in the LBW joints and TIG-welded joints was studied by using digital image correlation (DIC) technology and monitoring changes in Young's modulus during tensile testing. To study the mechanism of void nucleation and growth in the LBW joints and TIG-welded joints, test specimens with various amounts of plastic deformation were analyzed using a scanning electron microscope (SEM). Compared with TIG-welded joints, LBW-welded joints have a finer microstructure and higher microhardness in the fusion zone. The SEM analysis and DIC test results indicated that the critical strain of void nucleation was greater in the LBW-welded joints than in the TIG-welded joints, while the growth rate of voids was lower in the LBW-welded joints than in the TIG-welded joints. Thus, the damage ratio in the LBW joints was lower than that in the TIG-welded joints during tensile testing. This can be due to the coarser martensitic α' and the application of TC-1 welding rods in the TIG-welded joint.
Tsujino, Jiromaru; Hongoh, Misugi; Yoshikuni, Masafumi; Hashii, Hidekazu; Ueoka, Tetsugi
2004-04-01
The welding characteristics of 27, 40 and 67 kHz ultrasonic plastic welding systems that are driven at only the fundamental-resonance frequency vibration were compared, and also those of the welding systems that were driven at the fundamental and several higher resonance frequencies simultaneously were studied. At high frequency, welding characteristics can be improved due to the larger vibration loss of plastic materials. For welding of rather thin or small specimens, as the fundamental frequency of these welding systems is higher and the numbers of driven higher frequencies are driven simultaneously, larger welded area and weld strength were obtained.
NASA Astrophysics Data System (ADS)
Gowtham, K. N.; Vasudevan, M.; Maduraimuthu, V.; Jayakumar, T.
2011-04-01
Modified 9Cr-1Mo ferritic steel is used as a structural material for steam generator components of power plants. Generally, tungsten inert gas (TIG) welding is preferred for welding of these steels in which the depth of penetration achievable during autogenous welding is limited. Therefore, activated flux TIG (A-TIG) welding, a novel welding technique, has been developed in-house to increase the depth of penetration. In modified 9Cr-1Mo steel joints produced by the A-TIG welding process, weld bead width, depth of penetration, and heat-affected zone (HAZ) width play an important role in determining the mechanical properties as well as the performance of the weld joints during service. To obtain the desired weld bead geometry and HAZ width, it becomes important to set the welding process parameters. In this work, adaptative neuro fuzzy inference system is used to develop independent models correlating the welding process parameters like current, voltage, and torch speed with weld bead shape parameters like depth of penetration, bead width, and HAZ width. Then a genetic algorithm is employed to determine the optimum A-TIG welding process parameters to obtain the desired weld bead shape parameters and HAZ width.
Studies on A-TIG welding of Low Activation Ferritic/Martensitic (LAFM) steel
NASA Astrophysics Data System (ADS)
Vasantharaja, P.; Vasudevan, M.
2012-02-01
Low Activation Ferritic-Martensitic steels (LAFM) are chosen as the candidate material for structural components in fusion reactors. The structural components are generally fabricated by welding processes. Activated Tungsten Inert Gas (A-TIG) welding is an emerging process for welding of thicker components. In the present work, attempt was made to develop A-TIG welding technology for LAFM steel plates of 10 mm thick. Activated flux was developed for LAFM steel by carrying out various bead-on-plate TIG welds without flux and with flux. The optimum flux was identified as one which gave maximum depth of penetration at minimum heat input values. With the optimized flux composition, LAFM steel plate of 10 mm thickness was welded in square butt weld joint configuration using double side welding technique. Optical and Scanning Electron Microscopy was used for characterizing the microstructures. Microhardness measurements were made across the weld cross section for as welded and post weld heat treated samples. Tensile and impact toughness properties were determined. The mechanical properties values obtained in A-TIG weld joint were comparable to that obtained in weld joints of LAFM steel made by Electron beam welding process.
Application of YAG Laser TIG Arc Hybrid Welding to Thin AZ31B Magnesium Alloy Sheet
NASA Astrophysics Data System (ADS)
Kim, Taewon; Kim, Jongcheol; Hasegawa, Yu; Suga, Yasuo
A magnesium alloy is said to be an ecological material with high ability of recycling and lightweight property. Especially, magnesium alloys are in great demand on account of outstanding material property as a structural material. Under these circumstances, research and development of welding process to join magnesium alloy plates are of great significance for wide industrial application of magnesium. In order to use it as a structure material, the welding technology is very important. TIG arc welding process is the most ordinary process to weld magnesium alloy plates. However, since the heat source by the arc welding process affects the magnesium alloy plates, HAZ of welded joint becomes wide and large distortion often occurs. On the other hand, a laser welding process that has small diameter of heat source seems to be one of the possible means to weld magnesium alloy in view of the qualitative improvement. However, the low boiling point of magnesium generates some weld defects, including porosity and solidification cracking. Furthermore, precise edge preparation is very important in butt-welding by the laser welding process, due to the small laser beam diameter. Laser/arc hybrid welding process that combines the laser beam and the arc is an effective welding process in which these two heat sources influence and assist each other. Using the hybrid welding, a synegistic effect is achievable and the disadvantages of the respective processes can be compensated. In this study, YAG laser/TIG arc hybrid welding of thin magnesium alloy (AZ31B) sheets was investigated. First of all, the effect of the irradiation point and the focal position of laser beam on the quality of a weld were discussed in hybrid welding. Then, it was confirmed that a sound weld bead with sufficient penetration is obtained using appropriate welding conditions. Furthermore, it was made clear that the heat absorption efficiency is improved with the hybrid welding process. Finally, the tensile tests of welded joints were performed, and it was confirmed that they have sufficient mechanical properties. As a result of this study, it is confirmed that, if the appropriate welding conditions are selected, sound welded joints of AZ31B magnesium alloy are obtainable by the YAG laser/TIG arc hybrid welding process.
DOT National Transportation Integrated Search
2003-07-01
The current KYTC SPECIAL PROVISION NO. 4 WELDING STEEL BRIDGES prohibits the use of welding processes other than shielded metal arc welding (SMAW) and submerged arc welding (SAW). Nationally, bridge welding is codified under ANSI/AASHTO/AWS D1....
Effect of Shielding Gas on the Properties of AW 5083 Aluminum Alloy Laser Weld Joints
NASA Astrophysics Data System (ADS)
Vyskoč, Maroš; Sahul, Miroslav; Sahul, Martin
2018-04-01
The paper deals with the evaluation of the shielding gas influence on the properties of AW 5083 aluminum alloy weld joints produced with disk laser. Butt weld joints were produced under different shielding gas types, namely Ar, He, Ar + 5 vol.% He, Ar + 30 vol.% He and without shielding weld pool. Light and electron microscopy, computed tomography, microhardness measurements and tensile testing were used for evaluation of weld joint properties. He-shielded weld joints were the narrowest ones. On the other hand, Ar-shielded weld joints exhibited largest weld width. The choice of shielding gas had significant influence on the porosity level of welds. The lowest porosity was observed in weld joint produced in Ar with the addition of 5 vol.% He shielding atmosphere (only 0.03%), while the highest level of porosity was detected in weld joint produced in pure He (0.24%). Except unshielded aluminum alloy weld joint, the lowest tensile strength was recorded in He-shielded weld joints. On the contrary, the highest average microhardness was measured in He-shielded weld joints.
Computational simulation of weld microstructure and distortion by considering process mechanics
NASA Astrophysics Data System (ADS)
Mochizuki, M.; Mikami, Y.; Okano, S.; Itoh, S.
2009-05-01
Highly precise fabrication of welded materials is in great demand, and so microstructure and distortion controls are essential. Furthermore, consideration of process mechanics is important for intelligent fabrication. In this study, the microstructure and hardness distribution in multi-pass weld metal are evaluated by computational simulations under the conditions of multiple heat cycles and phase transformation. Because conventional CCT diagrams of weld metal are not available even for single-pass weld metal, new diagrams for multi-pass weld metals are created. The weld microstructure and hardness distribution are precisely predicted when using the created CCT diagram for multi-pass weld metal and calculating the weld thermal cycle. Weld distortion is also investigated by using numerical simulation with a thermal elastic-plastic analysis. In conventional evaluations of weld distortion, the average heat input has been used as the dominant parameter; however, it is difficult to consider the effect of molten pool configurations on weld distortion based only on the heat input. Thus, the effect of welding process conditions on weld distortion is studied by considering molten pool configurations, determined by temperature distribution and history.
A fundamental study on the structural integrity of magnesium alloys joined by friction stir welding
NASA Astrophysics Data System (ADS)
Rao, Harish Mangebettu
The goal of this research is to study the factors that influence the physical and mechanical properties of lap-shear joints produced using friction stir welding. This study focuses on understanding the effect of tool geometry and weld process parameters including the tool rotation rate, tool plunge depth and dwell time on the mechanical performance of similar magnesium alloy and dissimilar magnesium to aluminum alloy weld joints. A variety of experimental activities were conducted including tensile and fatigue testing, fracture surface and failure analysis, microstructure characterization, hardness measurements and chemical composition analysis. An investigation on the effect of weld process conditions in friction stir spot welding of magnesium to magnesium produced in a manner that had a large effective sheet thickness and smaller interfacial hook height exhibited superior weld strength. Furthermore, in fatigue testing of friction stir spot welded of magnesium to magnesium alloy, lap-shear welds produced using a triangular tool pin profile exhibited better fatigue life properties compared to lap-shear welds produced using a cylindrical tool pin profile. In friction stir spot welding of dissimilar magnesium to aluminum, formation of intermetallic compounds in the stir zone of the weld had a dominant effect on the weld strength. Lap-shear dissimilar welds with good material mixture and discontinues intermetallic compounds in the stir zone exhibited superior weld strength compared to lap-shear dissimilar welds with continuous formation of intermetallic compounds in the stir zone. The weld structural geometry like the interfacial hook, hook orientation and bond width also played a major role in influencing the weld strength of the dissimilar lap-shear friction stir spot welds. A wide scatter in fatigue test results was observed in friction stir linear welds of aluminum to magnesium alloys. Different modes of failure were observed under fatigue loading including crack propagation into the top sheet, into the bottom sheet, and interfacial separation. Investigation of the tested welds revealed that the voids in the weld nugget reduced the weld strength, resulting in lower fatigue life. A thin layer of IMCs formed along the faying surface which accelerated the fatigue failure.
NASA Astrophysics Data System (ADS)
Kang, Namhyun
The objective of the present work was to investigate effects of gravitational (acceleration) level and orientation on Ni 200 alloy (99.5% Ni purity), 304 stainless steel, and Al-4 wt.% Cu alloy during gas tungsten arc welding (GTAW) and laser beam welding (LBW). Main characterization was focused on the weld pool shape, microstructure, and solute distribution as a function of gravitational level and orientation. The welds were divided into two classes, i.e., 'stable' and 'unstable' welds, in view of the variation of weld pool shape as a function of gravitational level and orientation. In general, higher arc current and translational GTAW produced more significant effects of gravitational orientation on the weld pool shape than the case of lower arc current and spot welding. Cross-sectional area (CSA) was a secondary factor in determining the stability of weld pool shape. For the 'stable' weld of 304 stainless steel GTAW, the II-U weld showed less convexity in the pool bottom and more depression of the free surface, therefore producing deeper penetration (10--20%) than the case of II-D weld. The II-D weld of 304 stainless steel showed 31% deeper penetration, 28% narrower width, and more hemispherical shape of the weld pool than the case of II-U weld. For GTAW on 304 stainless steel, gravitational level variation from low gravity (LG ≈ 1.2 go) to high gravity (HG ≈ 1.8 go) caused 10% increase in width and 10% decrease in depth while maintaining the overall weld pool volume. Furthermore, LBW on 304 stainless steels showed mostly constant shape of weld pool as a function of gravitational orientation. GTAW on Ni showed similar trends of weld pool shape compared with GTAW on 304 stainless steel, i.e., the weld pool became unstable by showing more penetration in the II-D weld for slower arc translational velocity (V a) and larger weld pool size. However, the Ni weld pool shape had greater stability of the weld pool shape with respect to the gravitational orientation than the case of 304 stainless steel, i.e., higher current boundary and no humping. Regardless of the gravitational level, the ferrite content and the distribution of the solutes (Cr and Ni) remained constant for GTAW on 304 stainless steel. However, for GTAW on Al-4 wt.% Cu alloys, the gravitational orientation changed the weld pool shape associated with convection flows. In summary, gravity influenced the weld pool shape that was associated with convection flows and weld surface deformation for specific welding conditions. The variation of convection flows and weld pool shape played a role in modifying VS and GL. Solidification orientation and morphology were affected because VS and GL were changed as a function of gravity. Studies of gravity on the welding process are expected to play a significant role in the space-station construction and circumferential pipe welding on the earth. (Abstract shortened by UMI.)
Welder, Arc (welding) 810.884--Technical Report on Development of USES Aptitude Test Battery.
ERIC Educational Resources Information Center
Manpower Administration (DOL), Washington, DC. U.S. Training and Employment Service.
The United States Training and Employment Service General Aptitude Test Battery (GATB), first published in 1947, has been included in a continuing program of research to validate the tests against success in many different occupations. The GATB consists of 12 tests which measure nine aptitudes: General Learning Ability; Verbal Aptitude; Numerical…
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Hamlin, Larry
This document is a student manual for a general mechanical repair course. Following a list of common essential elements of trade and industrial education, the manual is divided into three sections. The first section, on minor automotive maintenance, contains 13 units: automotive shop safety; engine principles; fuel system operation and repair;…
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Fast, Nonspattering Inert-Gas Welding
NASA Technical Reports Server (NTRS)
Gilbert, Jeffrey L.
1991-01-01
Proposed welding technique combines best features of metal (other than tungsten)/inert-gas welding, plasma arc welding, and tungsten/inert-gas welding. Advantages include: wire fed to weld joint preheated, therefore fed at high speed without spattering; high-frequency energy does not have to be supplied to workpiece to initiate welding; size of arc gap not critical, power-supply control circuit adjusts voltage across gap to compensate for changes; only low gas-flow rate needed; welding electrode replaced easily as prefabricated assembly; external wire-feeding manipulator not needed; and welding process relatively forgiving of operator error.
NASA Astrophysics Data System (ADS)
Agrawal, B. P.; Ghosh, P. K.
2017-03-01
Butt weld joints are produced using pulse current gas metal arc welding process by employing the technique of centrally laid multi-pass single-seam per layer weld deposition in extra narrow groove of thick HSLA steel plates. The weld joints are prepared by using different combination of pulse parameters. The selection of parameter of pulse current gas metal arc welding is done considering a summarized influence of simultaneously interacting pulse parameters defined by a dimensionless hypothetical factor ϕ. The effect of diverse pulse parameters on the characteristics of weld has been studied. Weld joint is also prepared by using commonly used multi-pass multi-seam per layer weld deposition in conventional groove. The extra narrow gap weld joints have been found much superior to the weld joint prepared by multi-pass multi-seam per layer deposition in conventional groove with respect to its metallurgical characteristics and mechanical properties.
NASA Astrophysics Data System (ADS)
Chen, Yanbin; Lei, Zhenglong; Li, Liqun; Wu, Lin
2006-01-01
The droplet transfer behavior and weld characteristics have been investigated under different pressures of shielding gas in CO2 laser and metal inert/active gas (laser-MIG) hybrid welding process. The experimental results indicate that the inherent droplet transfer frequency and stable welding range of conventional MIG arc are changed due to the interaction between CO2 laser beam and MIG arc in laser-MIG hybrid welding process, and the shielding gas pressure has a crucial effect on welding characteristics. When the pressure of shielding gas is low in comparison with MIG welding, the frequency of droplet transfer decreases, and the droplet transfer becomes unstable in laser-MIG hybrid welding. So the penetration depth decreases, which shows the characteristic of unstable hybrid welding. However, when the pressure of shielding gas increases to a critical value, the hybrid welding characteristic is changed from unstable hybrid welding to stable hybrid welding, and the frequency of droplet transfer and the penetration depth increase significantly.
Madhan Kumar, Seenivasan; Sethumadhava, Jayesh Raghavendra; Anand Kumar, Vaidyanathan; Manita, Grover
2012-06-01
The purpose of this study was to evaluate the efficacy of laser welding and conventional welding on the tensile strength and ultimate tensile strength of the cobalt-chromium alloy. Samples were prepared with two commercially available cobalt-chromium alloys (Wironium plus and Diadur alloy). The samples were sectioned and the broken fragments were joined using Conventional and Laser welding techniques. The welded joints were subjected to tensile and ultimate tensile strength testing; and scanning electron microscope to evaluate the surface characteristics at the welded site. Both on laser welding as well as on conventional welding technique, Diadur alloy samples showed lesser values when tested for tensile and ultimate tensile strength when compared to Wironium alloy samples. Under the scanning electron microscope, the laser welded joints show uniform welding and continuous molt pool all over the surface with less porosity than the conventionally welded joints. Laser welding is an advantageous method of connecting or repairing cast metal prosthetic frameworks.
NASA Astrophysics Data System (ADS)
Chand, Suresh; Vineetha, S.; Madhusudhan, D.; Sai Krishna, CH; Kusuma Devi, G.; Bhawani; Hemarao, K.; Ganesh Naidu, G.
2018-03-01
The plate of 7.0 mm thickness was double side welded using friction stir welding is investigated. The rotational velocity of friction stir welding tool is used 1400 rpm. The influence of welding speed on the microstructure and microhardness values of Al-0.84Mg-0.69Si-0.76Fe aluminum alloy is presented. Two welding speeds 25 mm/min and 31.5 mm/min are used. The microhardness values of friction stir weld are measured at various locations from the weld interface. The microhardness values in stir zone of weld are found larger than lower welding speed at constant rotational velocity of 1400 rpm of friction stir welding tool. The similar effects on microhardness values are found in the thermo-mechanically affected zone and heat affected zone. The fine microstructure is observed at 31.5 mm/min welding speed compared to the 25 mm/min welding speed at 1400 rpm.
Bronchial reactions to exposure to welding fumes.
Contreras, G R; Chan-Yeung, M
1997-01-01
OBJECTIVES: To study the airway response and its mechanism to welding fumes in six welders with respiratory symptoms. METHODS: Methacholine and welding challenge tests were carried out. The concentration of welding fumes during the exposure test was measured. On two subjects who developed bronchoconstricition to welding challenge, additional tests were carried out including prick, patch, and inhalation challenges with metal salt solutions. RESULTS: Three subjects developed immediate bronchial reaction to exposure to welding fume; one to mild steel and stainless steel welding, another to mild steel and galvanised welding, and one only to galvanised welding. They all had a moderate to pronounced degree of non-specific bronchial hyperresponsiveness. The concentration of fumes during welding tests, particularly to galvanised welding, was high. An inhalation challenge test with zinc chloride salt solution in two subjects who reacted to galvanised welding was negative. Prick and patch tests with zinc chloride were also negative. CONCLUSION: The airway response to welding in these subjects is non-specific and is due to irritation rather than to sensitisation. PMID:9538358
Bronchial reactions to exposure to welding fumes.
Contreras, G R; Chan-Yeung, M
1997-11-01
To study the airway response and its mechanism to welding fumes in six welders with respiratory symptoms. Methacholine and welding challenge tests were carried out. The concentration of welding fumes during the exposure test was measured. On two subjects who developed bronchoconstricition to welding challenge, additional tests were carried out including prick, patch, and inhalation challenges with metal salt solutions. Three subjects developed immediate bronchial reaction to exposure to welding fume; one to mild steel and stainless steel welding, another to mild steel and galvanised welding, and one only to galvanised welding. They all had a moderate to pronounced degree of non-specific bronchial hyperresponsiveness. The concentration of fumes during welding tests, particularly to galvanised welding, was high. An inhalation challenge test with zinc chloride salt solution in two subjects who reacted to galvanised welding was negative. Prick and patch tests with zinc chloride were also negative. The airway response to welding in these subjects is non-specific and is due to irritation rather than to sensitisation.
Automatic hot wire GTA welding of pipe offers speed and increased deposition
DOE Office of Scientific and Technical Information (OSTI.GOV)
Sykes, I.; Digiacomo, J.
1995-07-01
Heavy-wall pipe welding for the power and petrochemical industry must meet code requirements. Contractors strive to meet these requirements in the most productive way possible. The challenge put to orbital welding equipment manufacturers is to produce pipe welding equipment that cost-effectively produces code-quality welds. Orbital welding equipment using the GTA process has long produced outstanding quality results but has lacked the deposition rate to compete cost effectively with other manual and semiautomatic processes such as SMAW, FCAW and GMAW. In recent years, significant progress has been made with the use of narrow-groove weld joint designs to reduce weld joint volumemore » and improve welding times. Astro Arc Polysoude, an orbital welding equipment manufacturer based in Sun Valley, Calif., and Nantes, France, has combined the hot wire GTAW process with orbital welding equipment using a narrow-groove weld joint design. Field test results show this process and procedure is a good alternative for many heavy-wall-pipe welding applications.« less
Monitoring the quality of welding based on welding current and ste analysis
NASA Astrophysics Data System (ADS)
Mazlan, Afidatusshimah; Daniyal, Hamdan; Izzani Mohamed, Amir; Ishak, Mahadzir; Hadi, Amran Abdul
2017-10-01
Qualities of welding play an important part in industry especially in manufacturing field. Post-welding non-destructive test is one of the importance process to ensure the quality of welding but it is time consuming and costly. To reduce the chance of defects, online monitoring had been utilized by continuously sense some of welding parameters and predict welding quality. One of the parameters is welding current, which is rich of information but lack of study focus on extract them at signal analysis level. This paper presents the analysis of welding current using Short Time Energy (STE) signal processing to quantify the pattern of the current. GMAW set with carbon steel specimens are used in this experimental study with high-bandwidth and high sampling rate oscilloscope capturing the welding current. The results indicate welding current as signatures have high correlation with the welding process. Continue with STE analysis, the value below 5000 is declare as good welding, meanwhile the STE value more than 6000 is contained defect.
Sensors control gas metal arc welding
DOE Office of Scientific and Technical Information (OSTI.GOV)
Siewert, T.A.; Madigan, R.B.; Quinn, T.P.
1997-04-01
The response time of a trained welder from the time a weld problem is identified to the time action is taken is about one second--especially after a long, uneventful period of welding. This is acceptable for manual welding because it is close to the time it takes for the weld pool to solidify. If human response time were any slower, manual welding would not be possible. However, human response time is too slow to respond to some weld events, such as melting of the contact tube in gas metal arc welding (GMAW), and only automated intelligent control systems can reactmore » fast enough to correct or avoid these problems. Control systems incorporate welding knowledge that enables intelligent decisions to be made about weld quality and, ultimately, to keep welding parameters in the range where only high-quality welds are produced. This article discusses the correlation of electrical signals with contact-tube wear, changes in shielding gas, changes in arc length, and other weld process data.« less
Plasma Processes of Cutting and Welding
1976-02-01
TIG process. 2.2.2 Keyhole Welding In plasma arc welding , the term...Cutting 3 3 4 4 4 2.2 Plasma Arc Welding 5 2.2.1 Needle Arc Welding 2.2.2 Keyhole Welding 5 6 3. Applications 8 93.1 Economics 4. Environmental Aspects of...Arc Lengths III. Needle Arc Welding Conditions IV. Keyhole Welding Conditions v. Chemical Analyses of Plates Used - vii - 1. 2. 3. 4. 5. 6. 7. 8.
Quality status display for a vibration welding process
Spicer, John Patrick; Abell, Jeffrey A.; Wincek, Michael Anthony; Chakraborty, Debejyo; Bracey, Jennifer; Wang, Hui; Tavora, Peter W.; Davis, Jeffrey S.; Hutchinson, Daniel C.; Reardon, Ronald L.; Utz, Shawn
2017-03-28
A system includes a host machine and a status projector. The host machine is in electrical communication with a collection of sensors and with a welding controller that generates control signals for controlling the welding horn. The host machine is configured to execute a method to thereby process the sensory and control signals, as well as predict a quality status of a weld that is formed using the welding horn, including identifying any suspect welds. The host machine then activates the status projector to illuminate the suspect welds. This may occur directly on the welds using a laser projector, or on a surface of the work piece in proximity to the welds. The system and method may be used in the ultrasonic welding of battery tabs of a multi-cell battery pack in a particular embodiment. The welding horn and welding controller may also be part of the system.
Influence of the Gap Width on the Geometry of the Welded Joint in Hybrid Laser-Arc Welding
NASA Astrophysics Data System (ADS)
Turichin, G.; Tsibulskiy, I.; Kuznetsov, M.; Akhmetov, A.; Mildebrath, M.; Hassel, T.
The aim of this research was the experimental investigation of the influence of the gap width and speed of the welding wire on the changes of the geometry in the welded joint in the hybrid laser-arc welding of shipbuilding steel RS E36. The research was divided into three parts. First, in order to understand the influence of the gap width on the welded joint geometry, experimental research was done using continuous wave fiber laser IPG YLS-15000 with arc rectifier VDU-1500DC. The second part involved study of the geometry of the welded joint and hardness test results. Three macrosections from each welded joint were obtained. Influence of the gap width and welding wire speed on the welded joint geometry was researched in the three lines: in the right side of the plates, middle welded joint and in the root welded joint.
The effects of welded joint characteristics on its properties in HDPE thermal fusion welding
NASA Astrophysics Data System (ADS)
Dai, Hongbin; Peng, Jun
2017-05-01
In this paper, PE100 pipes with the diameter of 200 mm and the thickness of 11.9 mm were used as material. The welded joints were obtained in different welding pressures with the optimal welding temperature of 220∘C. Reheating process on the welded joints with the temperature of 130∘C was carried out. The joints exhibited X-type, and the cause of X-type joints was discussed. The temperature field in the forming process of welded joints was measured, and tensile and bending tests on welded joints were carried out. The fracture surface of welded joints was observed by scanning electron microscopy (SEM), and crystallinity calculation was taken by X-ray diffraction (XRD). The mechanism of X-type weld profile effects on welded joints properties was analyzed. It was concluded that the mechanical properties of welded joints decrease with the reduced X distance between lines.
Multi-mode ultrasonic welding control and optimization
Tang, Jason C.H.; Cai, Wayne W
2013-05-28
A system and method for providing multi-mode control of an ultrasonic welding system. In one embodiment, the control modes include the energy of the weld, the time of the welding process and the compression displacement of the parts being welded during the welding process. The method includes providing thresholds for each of the modes, and terminating the welding process after the threshold for each mode has been reached, the threshold for more than one mode has been reached or the threshold for one of the modes has been reached. The welding control can be either open-loop or closed-loop, where the open-loop process provides the mode thresholds and once one or more of those thresholds is reached the welding process is terminated. The closed-loop control provides feedback of the weld energy and/or the compression displacement so that the weld power and/or weld pressure can be increased or decreased accordingly.
NASA Astrophysics Data System (ADS)
Narang, H. K.; Mahapatra, M. M.; Jha, P. K.; Biswas, P.
2014-05-01
Autogenous arc welds with minimum upper weld bead depression and lower weld bead bulging are desired as such welds do not require a second welding pass for filling up the upper bead depressions (UBDs) and characterized with minimum angular distortion. The present paper describes optimization and prediction of angular distortion and weldment characteristics such as upper weld bead depression and lower weld bead bulging of TIG-welded structural steel square butt joints. Full factorial design of experiment was utilized for selecting the combinations of welding process parameter to produce the square butts. A mathematical model was developed to establish the relationship between TIG welding process parameters and responses such as upper bead width, lower bead width, UBD, lower bead height (bulging), weld cross-sectional area, and angular distortions. The optimal welding condition to minimize UBD and lower bead bulging of the TIG butt joints was identified.
Creep rupture strength of activated-TIG welded 316L(N) stainless steel
NASA Astrophysics Data System (ADS)
Sakthivel, T.; Vasudevan, M.; Laha, K.; Parameswaran, P.; Chandravathi, K. S.; Mathew, M. D.; Bhaduri, A. K.
2011-06-01
316L(N) stainless steel plates were joined using activated-tungsten inert gas (A-TIG) welding and conventional TIG welding process. Creep rupture behavior of 316L(N) base metal, and weld joints made by A-TIG and conventional TIG welding process were investigated at 923 K over a stress range of 160-280 MPa. Creep test results showed that the enhancement in creep rupture strength of weld joint fabricated by A-TIG welding process over conventional TIG welding process. Both the weld joints fractured in the weld metal. Microstructural observation showed lower δ-ferrite content, alignment of columnar grain with δ-ferrite along applied stress direction and less strength disparity between columnar and equiaxed grains of weld metal in A-TIG joint than in MP-TIG joint. These had been attributed to initiate less creep cavitation in weld metal of A-TIG joint leading to improvement in creep rupture strength.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Stine, Andrew Martin; Pierce, Stanley W.; Moniz, Paul F.
The welding equipment used for welding iridium containers (clads) at Los Alamos National Laboratory is twenty five years old and is undergoing an upgrade. With the upgrade, there is a requirement for requalification of the welding process, and the opportunity for process improvement. Testing of the new system and requalification will require several welds on iridium test parts and clads, and any efforts to improve the process will add to the need for iridium parts. The extreme high cost of iridium imposes a severe limitation on the extent of test welding that can be done. The 2 inch diameter, 0.027more » inch thick, iridium blank disc that the clad cup is formed from, is useful for initial weld trials, but it costs $5000. The development clad sets needed for final tests and requalification cost $15,000 per set. A solution to iridium cost issue would be to do the majority of the weld development on a less expensive surrogate metal with similar weld characteristics. One such metal is molybdenum. Since its melting index (melting temperature x thermal conductivity) is closest to iridium, welds on molybdenum should be similar in size for a given weld power level. Molybdenum is inexpensive; a single 2 inch molybdenum disc costs only $9. In order to evaluate molybdenum as a surrogate for iridium, GTA welds were first developed to provide full penetration on 0.030 inch thick molybdenum discs at speeds of 20, 25, and 30 inches per minute (ipm). These weld parameters were then repeated on the standard 0.027 inch thick iridium blanks. The top surface and bottom surface (root) width and grain structure of the molybdenum and iridium welds were compared, and similarities were evident between the two metals. Due to material and thickness differences, the iridium welds were approximately 35% wider than the molybdenum welds. A reduction in iridium weld current of 35% produce welds slightly smaller than the molybdenum welds yet showed that current could be scaled according to molybdenum/iridium weld width ratio to achieve similar welds. Further weld trials using various thicknesses of molybdenum determined that 0.024 inch thick molybdenum material would best match the 0.027 inch thick iridium in achieving comparable welds when using the same welding parameters. Across the range of welding speeds, the characteristic weld pool shape and solidification grain structure in the two materials was also similar. With the similarity of welding characteristics confirmed, and the appropriate thickness of molybdenum determined, it has been concluded that the use of molybdenum discs and tube sections will greatly expand the weld testing opportunities prior to iridium weld qualification« less
Automated Agricultural Field Extraction from Multi-temporal Web Enabled Landsat Data
NASA Astrophysics Data System (ADS)
Yan, L.; Roy, D. P.
2012-12-01
Agriculture has caused significant anthropogenic surface change. In many regions agricultural field sizes may be increasing to maximize yields and reduce costs resulting in decreased landscape spatial complexity and increased homogenization of land uses with potential for significant biogeochemical and ecological effects. To date, studies of the incidence, drivers and impacts of changing field sizes have not been undertaken over large areas because of computational constraints and because consistently processed appropriate resolution data have not been available or affordable. The Landsat series of satellites provides near-global coverage, long term, and appropriate spatial resolution (30m) satellite data to document changing field sizes. The recent free availability of all the Landsat data in the U.S. Landsat archive now provides the opportunity to study field size changes in a global and consistent way. Commercial software can be used to extract fields from Landsat data but are inappropriate for large area application because they require considerable human interaction. This paper presents research to develop and validate an automated computational Geographic Object Based Image Analysis methodology to extract agricultural fields and derive field sizes from Web Enabled Landsat Data (WELD) (http://weld.cr.usgs.gov/). WELD weekly products (30m reflectance and brightness temperature) are classified into Satellite Image Automatic Mapper™ (SIAM™) spectral categories and an edge intensity map and a map of the probability of each pixel being agricultural are derived from five years of 52 weeks of WELD and corresponding SIAM™ data. These data are fused to derive candidate agriculture field segments using a variational region-based geometric active contour model. Geometry-based algorithms are used to decompose connected segments belonging to multiple fields into coherent isolated field objects with a divide and conquer strategy to detect and merge partial circle segments. Results are presented for several 5000 x 5000 30m pixel WELD tiles encompassing rectangular and circular (pivot irrigation) fields in Texas and California and the results are validated qualitatively by comparison with high spatial resolution images obtained from the National Geospatial-Intelligence Agency (NGA) Commercial Archive. Implications and recommendations for algorithm refinement and application to decadal conterminous United States WELD data are discussed.
DOE Office of Scientific and Technical Information (OSTI.GOV)
Einerson, C.J.; Smartt, H.B.; Johnson, J.A.
1992-01-01
A control strategy for gas metal arc welding (GMAW) is developed in which the welding system detects certain existing conditions and adjusts the process in accordance to pre-specified rules. This strategy is used to control the reinforcement and weld bead centerline cooling rate during welding. Relationships between heat and mass transfer rates to the base metal and the required electrode speed and welding speed for specific open circuit voltages are taught to a artificial neural network. Control rules are programmed into a fuzzy logic system. TRADITOINAL CONTROL OF THE GMAW PROCESS is based on the use of explicit welding proceduresmore » detailing allowable parameter ranges on a pass by pass basis for a given weld. The present work is an exploration of a completely different approach to welding control. In this work the objectives are to produce welds having desired weld bead reinforcements while maintaining the weld bead centerline cooling rate at preselected values. The need for this specific control is related to fabrication requirements for specific types of pressure vessels. The control strategy involves measuring weld joint transverse cross-sectional area ahead of the welding torch and the weld bead centerline cooling rate behind the weld pool, both by means of video (2), calculating the required process parameters necessary to obtain the needed heat and mass transfer rates (in appropriate dimensions) by means of an artificial neural network, and controlling the heat transfer rate by means of a fuzzy logic controller (3). The result is a welding machine that senses the welding conditions and responds to those conditions on the basis of logical rules, as opposed to producing a weld based on a specific procedure.« less
[Study on the arc spectral information for welding quality diagnosis].
Li, Zhi-Yong; Gu, Xiao-Yan; Li, Huan; Yang, Li-Jun
2009-03-01
Through collecting the spectral signals of TIG and MIG welding arc with spectrometer, the arc light radiations were analyzed based on the basic theory of plasma physics. The radiation of welding arc distributes over a broad range of frequency, from infrared to ultraviolet. The arc spectrum is composed of line spectra and continuous spectra. Due to the variation of metal density in the welding arc, there is great difference between the welding arc spectra of TIG and MIG in both their intensity and distribution. The MIG welding arc provides more line spectra of metal and the intensity of radiation is greater than TIG. The arc spectrum of TIG welding is stable during the welding process, disturbance factors that cause the spectral variations can be reflected by the spectral line related to the corresponding element entering the welding arc. The arc spectrum of MIG welding will fluctuate severely due to droplet transfer, which produces "noise" in the line spectrum aggregation zone. So for MIG welding, the spectral zone lacking spectral line is suitable for welding quality diagnosis. According to the characteristic of TIG and MIG, special spectral zones were selected for welding quality diagnosis. For TIG welding, the selected zone is in ultraviolet zone (230-300 nm). For MIG welding, the selected zone is in visible zone (570-590 nm). With the basic theory provided for welding quality diagnosis, the integral intensity of spectral signal in the selected zone of welding process with disturbing factor was studied to prove the theory. The results show that the welding quality and disturbance factors can be diagnosed with good signal to noise ratio in the selected spectral zone compared with signal in other spectral zone. The spectral signal can be used for real-time diagnosis of the welding quality.
A Study to Increase Weld Penetration in P91 Steel During TIG Welding by using Activating Fluxes
NASA Astrophysics Data System (ADS)
Singh, Akhilesh Kumar; Kumar, Mayank; Dey, Vidyut; Naresh Rai, Ram
2017-08-01
Activated Flux TIG (ATIG) welding is a unique joining process, invented at Paton Institute of electric welding in 1960. ATIG welding process is also known as flux zoned TIG (FZTIG). In this process, a thin layer of activating flux is applied along the line on the surface of the material where the welding is to be carries out. The ATIG process aids to increase the weld penetration in thick materials. Activating fluxes used in the literature show the use of oxides like TiO2, SiO2, Cr2O3, ZnO, CaO, Fe2O3, and MnO2 during welding of steels. In the present study, ATIG was carried out on P-91 steel. Though, Tungsten Inert Gas welding gives excellent quality welds, but the penetration obtained in such welding is still demanding. P91 steel which is ferritic steel is used in high temperature applications. As this steel is, generally, used in thick sections, fabrication of such structures with TIG welding is limited, due to its low depth of penetration. To increase the depth of penetration in P91while welding with ATIG, the role of various oxides were investigated. Apart from the oxides mentioned above, in the present study the role of B2O3, V2O5 and MgO, during ATIG welding of P91 was investigated. It was seen that, compared to TIG welding, there was phenomenal increase in weld penetration during ATIG welding. Amongst all the oxides used in this study, maximum penetration was achieved in case of B2O3. The measurements of weld penetration, bead width and heat affected zone of the weldings were carried out using an image analysis technique.
USDA-ARS?s Scientific Manuscript database
Stripe rust, caused by Puccinia striiformis Westend. f. sp. tritici Erikss. (Pst) remains one of the most significant diseases of wheat worldwide. We investigated stripe rust resistance by genome-wide association analysis (GWAS) in 959 spring wheat accessions from the Unites States Department of Agr...
William P Shepherd; Brian T Sullivan
2017-01-01
Local outbreak risk for the southern pine beetle, Dendroctonus frontalis Zimmermann (Coleoptera: Curculionidae),is forecast with a trapping survey conducted every spring throughout the southeastern United States. Traps baitedwith pine odors and components of the D. frontalis aggregation pheromone are used to obtain abundance estimates
U.S. Community Colleges and a Response to the Arab Spring
ERIC Educational Resources Information Center
Shumaker, John W.
2013-01-01
The tumultuous events of the Arab Spring have challenged higher education systems throughout the Middle East and North Africa to become more responsive to citizens who are impatient for change. Community colleges in the United States can play a vital role in supporting much-needed reforms. This article looks at the possibilities and the challenges…
Federal Register 2010, 2011, 2012, 2013, 2014
2012-09-27
... bibliography of the descriptive and systematic literature'' published in volume 40 of the Journal of Research... Integrated Taxonomic Information System (ITIS). The ITIS is hosted by the United States Geological Survey... potential sites) for the Spring Mountains acastus checkerspot butterfly in 1999. During the 1999 surveys...
ERIC Educational Resources Information Center
Joint Committee on Continuing Legal Education, Philadelphia, PA.
This nationwide continuing legal education (CLE) directory for spring and summer 1970 contains scheduled and planned programs, publications, and audiovisual aids, together with information about the results (attendance, fees, methodology, and so on) of courses actually presented from July 1 to December 31, 1969. (Entries from Catalog 9 are not…
USDA-ARS?s Scientific Manuscript database
The spring wheat (Triticum aestivum L.) industry and growers usually value adapted wheat cultivars with high quality attributes, an essential criteria for maintaining wheat as a competitive commodity at the national and international levels. Therefore, the goal of the breeding program is to develop ...
Clamp force and alignment checking device
Spicer, John Patrick; Cai, Wayne W.; Chakraborty, Debejyo; Mink, Keith
2017-04-11
A check fixture measures a total clamp force applied by a welder device. The welder device includes a welding horn having a plurality of weld pads and welding anvil having a plurality of weld pads. The check fixture includes a base member operatively supporting a plurality of force sensors. The base member and the force sensors are received between the weld pads of the welding horn and the anvil pads of the welding anvil. Each force sensor is configured to measure an individual clamp force applied thereto by corresponding weld and anvil pads when the base member is received between the welding horn and the welding anvil and the welder device is in the clamped position. The individual clamp forces are used to determine whether the weld and/or anvil pads are worn or misaligned.
Automated GMA welding of austenitic stainless steel pipe
DOE Office of Scientific and Technical Information (OSTI.GOV)
Tahash, G.J.
1996-12-31
The study focused on reducing weld cycle times of rotatable subassemblies (spools) using automated welding equipment. A unique automatic Gas Metal Arc Welding (GMAW) system was used to produce a series of pipe to pipe welds on 141 mm (5 in.) schedule 80 seamless stainless steel pipe. After manual tack welding, the adaptive control system welded the root pass of the argon gas backed open vee groove circumferential butt joints in the IG rotated position with short circuiting transfer GMAW. The fill and cover passes were welded automatically with spray transfer GMAW. Automatic welding cycle times were found to bemore » 50--80 percent shorter than the current techniques of roll welding with Shielded Metal Arc Welding and manual Gas Tungsten Arc Welding. Weld costs ({Brit_pounds}/m), including amortization, for the various systems were compared. The cost of automated GMA welds was virtually equivalent to the most competitive methods while depositing 75% more filler metal per year. Also investigated were metallurgical effects generated by weld thermal cycling, and the associated effects on mechanical properties of the weld joint. Mechanical properties of the welds met or exceeded those of the base metal. Sensitization of the pipe did not occur in the heat affected zone (HAZ), based on the absence of evidence of intergranular attack in modified Strauss corrosion tests and despite the fact of interpass temperatures well above recommended maximums. Cooling rates of 3--5 C/s in the heat affected zone of the four pass welds were measured by thermocouple technique and found to be within the non-sensitizing range for this alloy.« less
NASA Technical Reports Server (NTRS)
Nunes, Arthur C., Jr.; Fragomeni, James M.; Munafo, Paul M. (Technical Monitor)
2001-01-01
This investigation was undertaken to evaluate if molten metal or electron beam impingement could damage or burn through the fabric of the astronauts Extravehicular Mobility Unit (EMU) during electron beam welding exercises performed in space. An 8 kilovolt electron beam with a current in the neighborhood of 100 milliamps from the Ukrainian space welding "Universal Hand Tool" burned holes in Nextel AF-62 ceramic cloth designed to withstand temperatures up to 1427 C. The burnthrough time was on the order of 8 seconds at standoff distances between UHT and cloth ranging from 6 to 24 inches. At both closer (2") and farther (48") standoff distances the potency of the beam against the cloth declined and the burnthrough time went up significantly. Prior to the test it had been expected that the beam would lay down a static charge on the cloth and be deflected without damaging the cloth. The burnthrough is thought to be an effect of partial transmission of beam power by a stream of positive ions generated by the high voltage electron beam from contaminant gas in the "vacuum" chamber. A rough quantitative theoretical computation appears to substantiate this possibility.
49 CFR 195.230 - Welds: Repair or removal of defects.
Code of Federal Regulations, 2012 CFR
2012-10-01
... adversely affect the quality of the weld repair. After repair, the segment of the weld that was repaired... welding procedure used to make the original weld are met upon completion of the final weld repair. [Amdt...
49 CFR 195.230 - Welds: Repair or removal of defects.
Code of Federal Regulations, 2014 CFR
2014-10-01
... adversely affect the quality of the weld repair. After repair, the segment of the weld that was repaired... welding procedure used to make the original weld are met upon completion of the final weld repair. [Amdt...
49 CFR 195.230 - Welds: Repair or removal of defects.
Code of Federal Regulations, 2011 CFR
2011-10-01
... adversely affect the quality of the weld repair. After repair, the segment of the weld that was repaired... welding procedure used to make the original weld are met upon completion of the final weld repair. [Amdt...
49 CFR 195.230 - Welds: Repair or removal of defects.
Code of Federal Regulations, 2013 CFR
2013-10-01
... adversely affect the quality of the weld repair. After repair, the segment of the weld that was repaired... welding procedure used to make the original weld are met upon completion of the final weld repair. [Amdt...
49 CFR 195.230 - Welds: Repair or removal of defects.
Code of Federal Regulations, 2010 CFR
2010-10-01
... adversely affect the quality of the weld repair. After repair, the segment of the weld that was repaired... welding procedure used to make the original weld are met upon completion of the final weld repair. [Amdt...
Arc Welding of Mg Alloys: Oxide Films, Irregular Weld Shape and Liquation Cracking
NASA Astrophysics Data System (ADS)
Chai, Xiao
The use of Mg alloys for vehicle weight reduction has been increasing rapidly worldwide. Gas-metal arc welding (GMAW) has the potential for mass-production welding of Mg alloys. Recently, the University of Wisconsin demonstrated in bead-on-plate GMAW of Mg alloys that severe spatter can be eliminated by using controlled short circuiting (CSC), and severe hydrogen porosity can be eliminated by removing Mg(OH)2. The present study aimed at actual butt and lap welding of Mg alloys by CSC-GMAW and susceptibility of Mg alloys to weld-edge cracking using the circular-patch welding test. Sound welds were made without spatter and hydrogen porosity butt and lap welding of AZ 31 Mg using CSC-GMAW , with butt welds approaching 100% of the base-metal strength. However, three new significant issues were found to occur easily and degrade the weld quality significantly: 1. formation of oxide films inside butt welds, 2. formation of high crowns on butt welds, and 3. formation of fingers from lap welds. The mechanisms of their formation were established, and the methods for their elimination or reduction were demonstrated. Circular-patch welds were made on most widely used Mg casting alloy AZ91, the most widely used Mg wrought alloy AZ31 with three different Mg filler wires AZ31, AZ61 and AZ92. The susceptibility to cracking along the weld edge was predicted and compared against the experimental results. Such a prediction has not been made for welds of Mg alloys before.
Tailor-welded blanks and their production
NASA Astrophysics Data System (ADS)
Yan, Qi
2005-01-01
Tailor welded blanks had been widely used in the automobile industry. A tailor welded blank consists of several flat sheets that were laser welded together before stamping. A combination of different materials, thickness, and coatings could be welded together to form a blank for stamping car body panels. As for the material for automobile industry, this technology was one of the development trend for automobile industry because of its weight reduction, safety improvement and economical use of materials. In this paper, the characters and production of tailor welded blanks in the market were discussed in detail. There had two major methods to produce tailor welded blanks. Laser welding would replace mesh seam welding for the production of tailor welded blanks in the future. The requirements on the edge preparation of unwelded blanks for tailor welded blanks were higher than the other steel processing technology. In order to produce the laser welded blank, there had the other process before the laser welding in the factory. In the world, there had three kinds of patterns for the large volume production of tailor welded blanks. In China, steel factory played the important role in the promotion of the application of tailor welded blanks. The competition for the supply of tailor welded blanks to the automobile industry would become fierce in the near future. As a result, the demand for the quality control on the production of tailor welded blanks would be the first priority concern for the factory.
Weld pool oscillation during pulsed GTA welding
DOE Office of Scientific and Technical Information (OSTI.GOV)
Aendenroomer, A.J.R.; Ouden, G. den
1996-12-31
This paper deals with weld pool oscillation during pulsed GTA welding and with the possibility to use this oscillation for in-process control of weld penetration. Welding experiments were carried out under different welding conditions. During welding the weld pool was triggered into oscillation by the normal welding pulses or by extra current pulses. The oscillation frequency was measured both during the pulse time and during the base time by analyzing the arc voltage variation using a Fast Fourier Transformation program. Optimal results are obtained when full penetration occurs during the pulse time and partial penetration during the base time. Undermore » these conditions elliptical overlapping spot welds are formed. In the case of full penetration the weld pool oscillates in a low frequency mode (membrane oscillation), whereas in the case of partial penetration the weld pool oscillates in a high frequency mode (surface oscillation). Deviation from the optimal welding conditions occurs when high frequency oscillation is observed during both pulse time and base time (underpenetration) or when low frequency oscillation is observed during both pulse time and base time (overpenetration). In line with these results a penetration sensing system with feedback control was designed, based on the criterion that optimal weld penetration is achieved when two peaks are observed in the frequency distribution. The feasibility of this sensing system for orbital tube welding was confirmed by the results of experiments carried out under various welding conditions.« less
Forming Completely Penetrated Welded T-joints when Pulsed Arc Welding
NASA Astrophysics Data System (ADS)
Krampit, N. Yu; Krampit, M. A.; Sapozhkov, A. S.
2016-04-01
The paper is focused on revealing the influence of welding parameters on weld formation when pulsed arc welding. As an experimental sample a T-joint over 10 mm was selected. Welding was carried out in flat position, which required no edge preparation but provided mono-directional guaranteed root penetration. The following parameters of welding were subjected to investigation: gap in the joint, wire feed rate and incline angles of the torch along and across the weld axis. Technological recommendations have been made with respect to pulsed arc welding; the cost price of product manufacturing can be reduced on their basis due to reduction of labor input required by machining, lowering consumption of welding materials and electric power.
Control of Gas Tungsten Arc welding pool shape by trace element addition to the weld pool
Heiple, C.R.; Burgardt, P.
1984-03-13
An improved process for Gas Tungsten Arc welding maximizes the depth/width ratio of the weld pool by adding a sufficient amount of a surface active element to insure inward fluid flow, resulting in deep, narrow welds. The process is especially useful to eliminate variable weld penetration and shape in GTA welding of steels and stainless steels, particularly by using a sulfur-doped weld wire in a cold wire feed technique.
Electron Beam Welding to Join Gamma Titanium Aluminide Articles
NASA Technical Reports Server (NTRS)
Kelly, Thomas Joseph (Inventor)
2008-01-01
A method is provided for welding two gamma titanium aluminide articles together. The method includes preheating the two articles to a welding temperature of from about 1700 F to about 2100 F, thereafter electron beam welding the two articles together at the welding temperature and in a welding vacuum to form a welded structure, and thereafter annealing the welded structure at an annealing temperature of from about 1800 F to about 2200 F, to form a joined structure.
Friction Stir Process Mapping Methodology
NASA Technical Reports Server (NTRS)
Kooney, Alex; Bjorkman, Gerry; Russell, Carolyn; Smelser, Jerry (Technical Monitor)
2002-01-01
In FSW (friction stir welding), the weld process performance for a given weld joint configuration and tool setup is summarized on a 2-D plot of RPM vs. IPM. A process envelope is drawn within the map to identify the range of acceptable welds. The sweet spot is selected as the nominal weld schedule. The nominal weld schedule is characterized in the expected manufacturing environment. The nominal weld schedule in conjunction with process control ensures a consistent and predictable weld performance.
NASA Astrophysics Data System (ADS)
Wang, Jing; Lu, Min-xu; Zhang, Lei; Chang, Wei; Xu, Li-ning; Hu, Li-hua
2012-06-01
To obtain high-quality dissimilar weld joints, the processes of metal inert gas (MIG) welding and tungsten inert gas (TIG) welding for duplex stainless steel (DSS) and low alloy steel were compared in this paper. The microstructure and corrosion morphology of dissimilar weld joints were observed by scanning electron microscopy (SEM); the chemical compositions in different zones were detected by energy-dispersive spectroscopy (EDS); the mechanical properties were measured by microhardness test, tensile test, and impact test; the corrosion behavior was evaluated by polarization curves. Obvious concentration gradients of Ni and Cr exist between the fusion boundary and the type II boundary, where the hardness is much higher. The impact toughness of weld metal by MIG welding is higher than that by TIG welding. The corrosion current density of TIG weld metal is higher than that of MIG weld metal in a 3.5wt% NaCl solution. Galvanic corrosion happens between low alloy steel and weld metal, revealing the weakness of low alloy steel in industrial service. The quality of joints produced by MIG welding is better than that by TIG welding in mechanical performance and corrosion resistance. MIG welding with the filler metal ER2009 is the suitable welding process for dissimilar metals jointing between UNS S31803 duplex stainless steel and low alloy steel in practical application.
Study on Dynamic Development of Three-dimensional Weld Pool Surface in Stationary GTAW
NASA Astrophysics Data System (ADS)
Huang, Jiankang; He, Jing; He, Xiaoying; Shi, Yu; Fan, Ding
2018-04-01
The weld pool contains abundant information about the welding process. In particular, the type of the weld pool surface shape, i. e., convex or concave, is determined by the weld penetration. To detect it, an innovative laser-vision-based sensing method is employed to observe the weld pool surface of the gas tungsten arc welding (GTAW). A low-power laser dots pattern is projected onto the entire weld pool surface. Its reflection is intercepted by a screen and captured by a camera. Then the dynamic development process of the weld pool surface can be detected. By observing and analyzing, the change of the reflected laser dots reflection pattern, for shape of the weld pool surface shape, was found to closely correlate to the penetration of weld pool in the welding process. A mathematical model was proposed to correlate the incident ray, reflected ray, screen and surface of weld pool based on structured laser specular reflection. The dynamic variation of the weld pool surface and its corresponding dots laser pattern were simulated and analyzed. By combining the experimental data and the mathematical analysis, the results show that the pattern of the reflected laser dots pattern is closely correlated to the development of weld pool, such as the weld penetration. The concavity of the pool surface was found to increase rapidly after the surface shape was changed from convex to concave during the stationary GTAW process.
NASA Astrophysics Data System (ADS)
Zhang, H.; Roy, D. P.
2016-12-01
Classification is a fundamental process in remote sensing used to relate pixel values to land cover classes present on the surface. The state of the practice for large area land cover classification is to classify satellite time series metrics with a supervised (i.e., training data dependent) non-parametric classifier. Classification accuracy generally increases with training set size. However, training data collection is expensive and the optimal training distribution over large areas is unknown. The MODIS 500 m land cover product is available globally on an annual basis and so provides a potentially very large source of land cover training data. A novel methodology to classify large volume Landsat data using high quality training data derived automatically from the MODIS land cover product is demonstrated for all of the Conterminous United States (CONUS). The known misclassification accuracy of the MODIS land cover product and the scale difference between the 500 m MODIS and 30 m Landsat data are accommodated for by a novel MODIS product filtering, Landsat pixel selection, and iterative training approach to balance the proportion of local and CONUS training data used. Three years of global Web-enabled Landsat data (WELD) data for all of the CONUS are classified using a random forest classifier and the results assessed using random forest `out-of-bag' training samples. The global WELD data are corrected to surface nadir BRDF-Adjusted Reflectance and are defined in 158 × 158 km tiles in the same projection and nested to the MODIS land cover products. This reduces the need to pre-process the considerable Landsat data volume (more than 14,000 Landsat 5 and 7 scenes per year over the CONUS covering 11,000 million 30 m pixels). The methodology is implemented in a parallel manner on WELD tile by tile basis but provides a wall-to-wall seamless 30 m land cover product. Detailed tile and CONUS results are presented and the potential for global production using the recently available global WELD products are discussed.
Novel Euler-LaCoste linkage as a very low frequency vertical vibration isolator.
Hosain, M A; Sirr, A; Ju, L; Blair, D G
2012-08-01
LaCoste linkage vibration isolators have shown excellent performance for ultra-low frequency vertical vibration isolation. However, such isolators depend on the use of conventional pre-stressed coil springs, which suffer from creep. Here, we show that compressional Euler springs can be configured to create a stable tension unit for use in a LaCoste structure. In a proof of concept experiment, we demonstrate a vertical resonance frequency of 0.15 Hz in an Euler-LaCoste configuration with 200 mm height. The system enables the use of very low creep maraging steel as spring elements to eliminate the creep while minimising spring mass and reducing the effect of parasitic resonances. Larger scale systems with optimized Euler spring boundary conditions should achieve performance suitable for applications on third generation gravitational wave detectors such as the proposed Einstein telescope.
Prudic, David E.; Sweetkind, Donald S.; Jackson, Tracie R.; Dotson, K. Elaine; Plume, Russell W.; Hatch, Christine E.; Halford, Keith J.
2015-12-22
Groundwater flow from southern Spring Valley continues through the western side of Hamlin Valley before being directed northeast toward the south end of Snake Valley. This flow is constrained by southward-flowing groundwater from Big Spring Wash and northward-flowing groundwater beneath central Hamlin Valley. The redirection to the northeast corresponds to a narrowing of the width of flow in southern Snake Valley caused by a constriction formed by a steeply dipping middle Paleozoic siliciclastic confining unit exposed in the flanks of the mountains and hills on the east side of southern Snake Valley and shallowly buried beneath basin fill in the valley. The narrowing of groundwater flow could be responsible for the large area where groundwater flows to springs or is lost to evapotranspiration between Big Springs in Nevada and Pruess Lake in Utah.
Weld procedure produces quality welds for thick sections of Hastelloy-X
NASA Technical Reports Server (NTRS)
Flens, F. J.; Fletcher, C. W.; Glasier, L. F., Jr.
1967-01-01
Welding program produces premium quality, multipass welds in heavy tube sections of Hastelloy-X. It develops semiautomatic tungsten/inert gas procedures, weld wire procurement specifications material weld properties, welder-operator training, and nondestructive testing inspection techniques and procedures.
On-line welding quality inspection system for steel pipe based on machine vision
NASA Astrophysics Data System (ADS)
Yang, Yang
2017-05-01
In recent years, high frequency welding has been widely used in production because of its advantages of simplicity, reliability and high quality. In the production process, how to effectively control the weld penetration welding, ensure full penetration, weld uniform, so as to ensure the welding quality is to solve the problem of the present stage, it is an important research field in the field of welding technology. In this paper, based on the study of some methods of welding inspection, a set of on-line welding quality inspection system based on machine vision is designed.
Fusion welding studies using laser on Ti-SS dissimilar combination
NASA Astrophysics Data System (ADS)
Shanmugarajan, B.; Padmanabham, G.
2012-11-01
Laser welding investigations were carried out on dissimilar Ti-SS combination. The study is aimed to improve the weld strength and ductility by minimizing harmful intermetallics and taking advantage of high cooling rates in laser welding. Results of continuous wave 3.5 kW CO2 laser welding of totally dissimilar combination of Titanium and stainless steel (304) have been discussed. Bead on plate welding experiments were conducted to identify the laser welding parameters using depth of penetration as criteria. The welding of dissimilar combination has been attempted both autogenously and with interlayers such as Vanadium (V) and Tantalum (Ta) in the form of laser cladding as well as strip. Autogenous welds were carried out by varying the laser power, welding speed and position of the laser beam with respect to the joint centre. The resultant welds are characterized by macrostructure analysis, SEM/EDAX and XRD and as welded tensile test in UTM. The autogenous welds have exhibited extensive cracking even when welded at high speeds or by manipulating the beam position with respect to the joint. Similarly Vandaium as interlayer could not achieve crack free joint. A joint with 40 MPa strength could be made with Ta as interlayer. Results and analysis of these variants of laser welded joints are reported and discussed.
Thermo-Mechanical Analysis of a Single-Pass Weld Overlay and Girth Welding in Lined Pipe
NASA Astrophysics Data System (ADS)
Obeid, Obeid; Alfano, Giulio; Bahai, Hamid
2017-08-01
The paper presents a nonlinear heat-transfer and mechanical finite-element (FE) analyses of a two-pass welding process of two segments of lined pipe made of a SUS304 stainless steel liner and a C-Mn steel pipe. The two passes consist of the single-pass overlay welding (inner lap weld) of the liner with the C-Mn steel pipe for each segment and the single-pass girth welding (outer butt weld) of the two segments. A distributed power density of the moving welding torch and a nonlinear heat-transfer coefficient accounting for both radiation and convection have been used in the analysis and implemented in user subroutines for the FE code ABAQUS. The modeling procedure has been validated against previously published experimental results for stainless steel and carbon steel welding separately. The model has been then used to determine the isotherms induced by the weld overlay and the girth welding and to clarify their influence on the transient temperature field and residual stress in the lined pipe. Furthermore, the influence of the cooling time between weld overlay and girth welding and of the welding speed have been examined thermally and mechanically as they are key factors that can affect the quality of lined pipe welding.
Welded joints integrity analysis and optimization for fiber laser welding of dissimilar materials
NASA Astrophysics Data System (ADS)
Ai, Yuewei; Shao, Xinyu; Jiang, Ping; Li, Peigen; Liu, Yang; Liu, Wei
2016-11-01
Dissimilar materials welded joints provide many advantages in power, automotive, chemical, and spacecraft industries. The weld bead integrity which is determined by process parameters plays a significant role in the welding quality during the fiber laser welding (FLW) of dissimilar materials. In this paper, an optimization method by taking the integrity of the weld bead and weld area into consideration is proposed for FLW of dissimilar materials, the low carbon steel and stainless steel. The relationships between the weld bead integrity and process parameters are developed by the genetic algorithm optimized back propagation neural network (GA-BPNN). The particle swarm optimization (PSO) algorithm is taken for optimizing the predicted outputs from GA-BPNN for the objective. Through the optimization process, the desired weld bead with good integrity and minimum weld area are obtained and the corresponding microstructure and microhardness are excellent. The mechanical properties of the optimized joints are greatly improved compared with that of the un-optimized welded joints. Moreover, the effects of significant factors are analyzed based on the statistical approach and the laser power (LP) is identified as the most significant factor on the weld bead integrity and weld area. The results indicate that the proposed method is effective for improving the reliability and stability of welded joints in the practical production.
NASA Astrophysics Data System (ADS)
Vidyarthy, R. S.; Dwivedi, D. K.; Vasudevan, M.
2017-03-01
The current study investigates the effects of activating flux tungsten inert gas welding (A-TIG) and multipass tungsten inert gas welding (M-TIG) on the weld morphology, angular distortion, microstructures and mechanical properties when welding 8-mm-thick 409 ferritic stainless steel (FSS). SiO2 was used as activating flux for A-TIG welding, while SUPERTIG ER309L was used as filler for M-TIG welding. Bead-on-plate weld trials were carried out to obtain the full penetration by using different combinations of flux coating density, welding speed and welding current. An optical microscope, field emission scanning microscope (FESEM), and x-ray diffractometer were used for the metallurgical characterizations. Vickers hardness, tensile test, Charpy toughness test, and creep behavior test were carried out to evaluate the mechanical properties of the base and weld metals. Experimental results indicate that the A-TIG process can increase the joint penetration and tends to reduce the angular distortion of the 409 FSS weldment. The A-TIG welded joint also exhibited greater mechanical strength. However, a critically low Charpy toughness was measured for the A-TIG weld fusion zone, which was later sufficiently improved after post weld heat treatment (PWHT). It was concluded that PWHT is mandatory for A-TIG welded 409 FSS.
Water Quality Assessment of the Comal Springs Riverine System, New Braunfels, Texas, 1993-94
Fahlquist, Lynne; Slattery, R.N.
1997-01-01
Comal Springs of Central Texas are the largest springs in the southwestern United States. The long-term average flow of the Comal River, which essentially is the flow from Comal Springs, is 284 cubic feet per second (ft3/s). The artesian springs emerge at the base of an escarpment formed by the Comal Springs fault. The Comal River (fig. 1) is approximately 2 miles (mi) long and is a tributary of the Guadalupe River. Most of the Comal River follows the path of an old mill race, here referred to as New Channel, then flows through a channel carved by a tributary stream (Dry Comal Creek), eventually rejoining its original watercourse. The original watercourse, here referred to as Old Channel, has been reduced to a small stream, the source of which is water diverted from Landa Lake and several springs in the channel. In addition to being an important economic resource of the region, the springs and associated river system are home to unique aquatic species such as the endangered fountain darter (Etheostoma fonticola). The Comal Springs riffle beetle (Heterelmis comalensis), which exists in the springflow channel upstream of Landa Lake, has been proposed for listing as endangered. The Comal Springs dryopid beetle (Stygoparmus comalensis) and the Peck’s cave amphipod (Stygobromus pecki) are two subterranean species associated with Comal Springs also proposed for endangered listing.