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Sample records for steel catenary risers

  1. Steel catenary risers for semisubmersible based floating production systems

    SciTech Connect

    Hays, P.R.

    1996-12-31

    The DeepStar production riser committee has investigated the feasibility of using steel catenary risers (SCRs) in water depths of 3,000--6,000 ft. Using Sonat`s George Richardson as the base semisubmersible, DeepStar has examined both extreme event response and fatigue life of an SCR made of pipe sections welded end-to-end. Concepts using alternative materials were investigated. This included steel, steel with titanium and titanium catenary risers. The pros and cons of frequency domain versus time domain analysis were investigated with a commercially available analysis package. A second study outlined a definitive analysis procedure which optimized the analysis time requirements. Analyses showed that steel catenary risers are feasible for semisubmersible based floating production systems. For the DeepStar Gulf of Mexico design criteria, alternative materials are not required. The greatest fatigue damage occurs in the touchdown region of the riser. Mild sea states contribute most to fatigue damage near riser touchdown. Wave drift and wind forces provide a significant contribution to touchdown area fatigue damage. Estimated fatigue lives are unacceptable. Although the rotations of the upper end of the riser are large relative to an SCR attached to a TLP, the rotation required can probably be accommodated with existing technology. For the case of product export, steel catenary risers provide very cost effective and readily installable deep water riser alternatives.

  2. Cross-flow VIV-induced fatigue damage of deepwater steel catenary riser at touch-down point

    NASA Astrophysics Data System (ADS)

    Wang, Kun-peng; Tang, Wen-yong; Xue, Hong-xiang

    2014-03-01

    A prediction model of the deepwater steel catenary riser VIV is proposed based on the forced oscillation test data, taking into account the riser-seafloor interaction for the cross-flow VIV-induced fatigue damage at touch-down point (TDP). The model will give more reasonable simulation of SCR response near TDP than the previous pinned truncation model. In the present model, the hysteretic riser-soil interaction model is simplified as the linear spring and damper to simulate the seafloor, and the damping is obtained according to the dissipative power during one periodic riser-soil interaction. In order to validate the model, the comparison with the field measurement and the results predicted by Shear 7 program of a full-scale steel catenary riser is carried out. The main induced modes, mode frequencies and response amplitude are in a good agreement. Furthermore, the parametric studies are carried out to broaden the understanding of the fatigue damage sensitivity to the upper end in-plane offset and seabed characteristics. In addition, the fatigue stress comparison at TDP between the truncation riser model and the present full riser model shows that the existence of touch-down zones is very important for the fatigue damage assessment of steel catenary riser at TDP.

  3. Experimental investigation on vortex-induced vibration of steel catenary riser

    NASA Astrophysics Data System (ADS)

    Fan, Yu-ting; Mao, Hai-ying; Guo, Hai-yan; Liu, Qing-hai; Li, Xiao-min

    2015-10-01

    Steel catenary riser (SCR) is the transmission device between the seabed and the floating production facilities. As developments move into deeper water, the fatigue life of the riser can become critical to the whole production system, especially due to the vortex-induced vibration (VIV), which is the key factor to operational longevity. As a result, experimental investigation about VIV of the riser was performed in a large plane pool which is 60 m long, 36 m wide and 6.5 m deep. Experiments were developed to study the influence of current speed and seabed on VIV of SCR. The results show that amplitudes of strain and response frequencies increase with the current speed both in cross-flow (CF) and in-line (IL). When the current speed is high, multi-mode response is observed in the VIV motion. The amplitudes of strain in IL direction are not much smaller than those in CF direction. The seabed has influence on the response frequencies of riser and the positions of damage for riser.

  4. Multiaxial fatigue analyses of stress joints for deepwater steel catenary risers

    NASA Astrophysics Data System (ADS)

    Zheng, Wen-qing; Yang, He-zhen; Li, Qing-quan

    2012-12-01

    In the present study, the dynamic and fatigue characteristics of two types of stress joints are investigated under ocean environmental condition. Connected with the riser and the platform, stress joint at the vessel hang-off position should be one of the main critical design challenges for a steel catenary riser (SCR) in deepwater. When the riser is under a high pressure and deepwater working condition, the stress state for the joint is more complex, and the fatigue damage is easy to occur at this position. Stress joint discussed in this paper includes two types: Tapered Stress Joint (TSJ) and Sleeved Stress Joint (SSJ), and multiaxial fatigue analysis results are given for comparison. Global dynamic analysis for an SCR is performed first, and then the local boundary conditions obtained from the previous analysis are applied to the stress joint FE model for the later dynamic and multiaxial fatigue analysis. Results indicate that the stress level is far lower than the yield limit of material and the damage induced by fatigue needs more attention. Besides, the damage character of the two types of stress joints differs: for TSJ, the place where the stress joint connects with the riser is easy to occur fatigue damage; for SSJ, the most probable position is at the place where the end of the inner sleeve pipe contacts with the riser body. Compared with SSJ, TSJ shows a higher stress level but better fatigue performance, and it will have a higher material cost. In consideration of various factors, designers should choose the most suitable type and also geometric parameters.

  5. Composite hoop wound steel tubes for drilling riser applications

    SciTech Connect

    Grosjean, F.; Odru, P.; Schaeffner, P.; Cassand, G.

    1995-12-31

    The development of very deep offshore drillings outlines the need for mass reduction of the drilling riser. This aim can be achieved, in an interesting way, by decreasing the weight of the two heavy high pressure Kill and Choke lines, fitted on the drilling riser main body. This article presents the work performed by Composites Aquitaine and IFP to develop and qualify new type of lightweight composite hoop wound pipes for this special application. These tubes are made of a steel pipe reinforced by a prestressed winding of unidirectional thermoplastic-aramid composite. The winding parameters are carefully calculated to optimize the distribution of tension/compression stresses in the constitutive materials of the tube.

  6. The Catenary as Roulette

    ERIC Educational Resources Information Center

    Sanchez-Reyes, Javier S.

    2012-01-01

    The focus of a parabola rolling without sliding along a straight line traces a catenary. We give some historical notes on this classical kinematical construction, observe that it was rediscovered in a recent article, and give a simpler and more geometric alternative derivation.

  7. NASA CPAS Drogue Textile Riser Feasibility Study

    NASA Technical Reports Server (NTRS)

    Hennings, Elsa J.; Petersen, Michael L.; Anderson, Brian; Johnson, Brian

    2015-01-01

    Steel cable was chosen for the lower end of the drogue and main parachute risers on NASA's Orion Multi Purpose Crew Vehicle Parachute Assembly System (CPAS) to protect the risers from extreme temperatures and abrasion should they contact the crew module during deployment, as was done for Apollo. Due to the weight and deployment complexity inherent in steel, there was significant interest in the possibility of substituting textile for steel for the drogue and main parachute risers. However, textile risers could be damaged when subjected to high temperature and abrasion. Investigations were consequently performed by a subset of the authors to determine whether sacrificial, non-load-bearing textile riser covers could be developed to mitigate the thermal and abrasion concerns. Multiple material combinations were tested, resulting in a cover design capable of protecting the riser against severe riser/crew module contact interactions. A feasibility study was then conducted to evaluate the performance of the textile drogue riser cover in relevant abrasive environments. This paper describes the testing performed and documents the results of this feasibility study.

  8. Catenaries in viscous fluid

    NASA Astrophysics Data System (ADS)

    Chakrabarti, Brato; Hanna, J. A.

    2016-10-01

    This work explores a simple model of a slender, flexible structure in a uniform flow, providing analytical solutions for the translating, axially flowing equilibria of strings subjected to a uniform body force and drag forces linear in the velocities. The classical catenaries are extended to a five-parameter family of curves. A sixth parameter affects the tension in the curves. Generic configurations are planar, represented by a single first order equation for the tangential angle. The effects of varying parameters on representative shapes, orbits in angle-curvature space, and stress distributions are shown. As limiting cases, the solutions include configurations corresponding to "lariat chains" and the towing, reeling, and sedimentation of flexible cables in a highly viscous fluid. Regions of parameter space corresponding to infinitely long, semi-infinite, and finite length curves are delineated. Almost all curves subtend an angle less than $\\pi$ radians, but curious special cases with doubled or infinite range occur on the borders between regions. Separate transitions in the tension behavior, and counterintuitive results regarding finite towing tensions for infinitely long cables, are presented. Several physically inspired boundary value problems are solved and discussed.

  9. Orion Parachute Riser Cutter Development

    NASA Technical Reports Server (NTRS)

    Oguz, Sirri; Salazar, Frank

    2011-01-01

    This paper presents the tests and analytical approach used on the development of a steel riser cutter for the CEV Parachute Assembly System (CPAS) used on the Orion crew module. Figure 1 shows the riser cutter and the steel riser bundle which consists of six individual cables. Due to the highly compressed schedule, initial unavailability of the riser material and the Orion Forward Bay mechanical constraints, JSC primarily relied on a combination of internal ballistics analysis and LS-DYNA simulation for this project. Various one dimensional internal ballistics codes that use standard equation of state and conservation of energy have commonly used in the development of CAD devices for initial first order estimates and as an enhancement to the test program. While these codes are very accurate for propellant performance prediction, they usually lack a fully defined kinematic model for dynamic predictions. A simple piston device can easily and accurately be modeled using an equation of motion. However, the accuracy of analytical models is greatly reduced on more complicated devices with complex external loads, nonlinear trajectories or unique unlocking features. A 3D finite element model of CAD device with all critical features included can vastly improve the analytical ballistic predictions when it is used as a supplement to the ballistic code. During this project, LS-DYNA structural 3D model was used to predict the riser resisting load that was needed for the ballistic code. A Lagrangian model with eroding elements shown in Figure 2 was used for the blade, steel riser and the anvil. The riser material failure strain was fine tuned by matching the dent depth on the anvil with the actual test data. LS-DYNA model was also utilized to optimize the blade tip design for the most efficient cut. In parallel, the propellant type and the amount were determined by using CADPROG internal ballistics code. Initial test results showed a good match with LS-DYNA and CADPROG

  10. The Hyperbolic Sine Cardinal and the Catenary

    ERIC Educational Resources Information Center

    Sanchez-Reyes, Javier

    2012-01-01

    The hyperbolic function sinh(x)/x receives scant attention in the literature. We show that it admits a clear geometric interpretation as the ratio between length and chord of a symmetric catenary segment. The inverse, together with the use of dimensionless parameters, furnishes a compact, explicit construction of a general catenary segment of…

  11. Riser and tendon management system

    SciTech Connect

    Devlin, P.V.

    1992-02-18

    This patent describes a riser and tendon management system. It comprises means to set nominal conditions for the risers and tendons; means to measure actual riser and tendon conditions; means to compare the actual and nominal conditions of the risers and tendons; and means responsive to a differential between the actual and nominal riser and tendon conditions, which difference exceeds specified limits, and recommending corrective action to bring the risers and tendons back to within nominal conditions.

  12. Cable-catenary large antenna concept

    NASA Astrophysics Data System (ADS)

    Akle, W.

    1985-04-01

    Deployable to very large diameters (over 1000 ft), while still remaining compatible with a complete satellite system launch by STS, the cable-catenary antenna comprises: 8 radial deployable boom masts; a deployable hub and feed support center mast; balanced front and back, radial and circumferential catenary cabling for highly accurate (mm) surface control; no interfering cabling in the antenna field; and an RF reflecting mesh supported on the front catenaries. Illustrations show the antenna-satellite system deployed and stowed configurations; the antenna deployment sequence; the design analysis logic; the sizing analysis output, and typical parametric design data.

  13. Reliable Radiographic Inspection of Flexible Risers for the Oil Industry

    NASA Astrophysics Data System (ADS)

    Almeida, Rômulo M.; Rebello, Joao Marcos A.; Vaz, Murilo A.

    2010-02-01

    Flexible risers are composite tubular structures manufactured by the concentric assemblage of cylindrical polymeric and helically wound metallic layers employed to convey pressurized fluids such as oil, gas and water in the ocean environment. The metallic layers account for the flexible risers' structural strength and are dimensioned according to the static and dynamic loads. They are usually installed in a free hanging catenary configuration and are subjected to the direct action of waves and marine currents and wave induced motions from the oil production platform. The fatigue rupture of wire armours in the end fitting or within the riser segment protected by the bend stiffener is an object of major concern. Integrity models have been developed, however inspection techniques are mandatory to ensure that failure is detected. Gammagraphy has been used as a common inspection technique in all regions of the flexible riser, mainly with the single wall-single view method. On the other side, there is not any qualified radiographic procedure to this kind of structure. Radiographic simulation was adopted and its validation with actual gammagraphies and establishment of radiographic parameters to complex radiation geometries were done. Results show the viability of the radiographic inspection analyzing the armour wires' rupture and the displacement between wires.

  14. Computer modeling of cathodic protection on risers/tendons

    SciTech Connect

    Osvoll, H.; Gartland, P.O.; Thomason, W.H.

    1995-02-01

    Computer modeling is gaining popularity in the design and verification of cathodic protection (CP) systems for offshore structures. The work presented in this article expands the use of CP simulation to consider the metallic electrical resistance of risers/tendons used with tension leg platforms where anodes are mounted on the hull or subsea structure. The SEACORR/CP computer system was used to perform a parametric study to identify the limitations of CP and coatings in providing corrosion protection. The effect of using a titanium riser instead of a steel riser was also considered.

  15. Conceptual baseline design developed for a 13,200-ft riser system for OMDP

    SciTech Connect

    Jocobs, R.P.; Homer, S.T.

    1982-01-25

    This report describes the development of the riser system, which consists of a 17-in. ID, high-strength steel riser with 4-in. ID integral choke and kill lines and an air can buoyancy system. A free-standing bouyant riser feature permits the vessel to be disconnected from the riser in the event of severe storms. The development of riser design criteria is discussed. Vertical vessel and riser motion during installation, retrieval, and storm disconnect dominate the riser's structural design and require a variable buoyancy system. This report recommends that improved computer codes be used to further optimize the design of the riser, particularly in the suspended mode, and the development of critical system components be initiated as early as possible during the preliminary design phase. The program's general design criteria called for a vessel capable of performing drilling and coring operations with riser and well control equipment in 4,000-m (13,200-ft) water depths with a total drillstring length of 10,000 m (33,000 ft). The conceptual baseline riser system described here represents a feasible, cost-effective solution to one of the critical technical issues facing the OMDP. The system utilizes existing, field-proven technology wherever possible. Design Criteria for the OMDP riser system are presented. 2 refs.

  16. A Classroom Investigation into the Catenary

    ERIC Educational Resources Information Center

    Staples, Ed

    2011-01-01

    The quest to find the equation of a catenary makes an ideal investigation for upper secondary students. In the modelling exercise that follows, no knowledge of calculus is required to gain a fairly good understanding of the nature of the curve. This investigation is best described as a scientific investigation--a "hands on" experience that…

  17. A fresh look at the catenary

    NASA Astrophysics Data System (ADS)

    Behroozi, F.

    2014-09-01

    A hanging chain takes the familiar form known as the catenary which is one of the most ubiquitous curves students encounter in their daily life. Yet most introductory physics and mathematics texts ignore the subject entirely. In more advanced texts the catenary equation is usually derived as an application of the calculus of variations. Although the variational approach is mathematically elegant, it is suitable for more advanced students. Here we derive the catenary equation in special and rectangular coordinates by considering the equilibrium conditions for an element of the hanging chain and without resorting to the calculus of variations. One advantage of this approach is its simplicity which makes it accessible to undergraduate students; another is the concurrent derivation of a companion equation which gives the tension along the chain. These solutions provide an excellent opportunity for undergraduates to explore the underlying physics. One interesting result is that the shape of a hanging chain does not depend on its linear mass density or on the strength of the gravitational field. Therefore, within a scale factor, all catenaries are copies of the same universal curve. We give the functional dependence of the scale factor on the length and terminal angle of the hanging chain.

  18. Solar radiation on a catenary collector

    NASA Technical Reports Server (NTRS)

    Crutchik, M.; Appelbaum, J.

    1992-01-01

    A tent-shaped structure with a flexible photovoltaic blanket acting as a catenary collector is presented. The shadow cast by one side of the collector produces a shadow on the other side of the collector. This self-shading effect is analyzed. The direct beam, the diffuse, and the albedo radiation on the collector are determined. An example is given for the insolation on the collector operating on Viking Lander 1 (VL1).

  19. Solar radiation on a catenary collector

    NASA Technical Reports Server (NTRS)

    Crutchik, M.; Appelbaum, J.

    1992-01-01

    A tent-shaped structure with a flexible photovoltaic blanket acting as a catenary collector is presented. The shadow cast by one side of the collector on the other side producing a self shading effect is analyzed. The direct beam, the diffuse and the albedo radiation on the collector are determined. An example is given for the insolation on the collector operating on the martian surface for the location of Viking Lander 1 (VL1).

  20. Engineering report for simulated riser installation

    SciTech Connect

    Brevick, C.H., Westinghouse Hanford

    1996-05-09

    The simulated riser installation field tests demonstrated that new access ports (risers) can be installed safely, quickly, and economically in the concrete domes of existing underground single- shell waste storage tanks by utilizing proven rotary drilling equipment and vacuum excavation techniques. The new riser installation will seal against water intrusion, provide as table riser anchored to the tank dome, and be installed in accordance with ALARA principles. The information contained in the report will apply to actual riser installation activity in the future.

  1. 20. VIEW OF CATENARY, FEEDER TOWERS AND COS COB POWER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    20. VIEW OF CATENARY, FEEDER TOWERS AND COS COB POWER PLANT (CENTER BACKGROUND) LOOKING WEST FROM THE NORTH SIDE OF THE MIANUS RIVER BASCULE BRIDGE. NOTE THAT THE CATENARY ENDS AT BRIDGE 313. TRAINS ARE CARRIED ACROSS THE BASCULE BRIDGE BY THEIR OWN MOMENTUM AND PICK UP THE CATENARY ON THE EAST SIDE OF THE RIVER. THE FEEDER LINES CARRY POWER ACROSS THE RIVER ABOVE THE LEVEL OF THE OPENED BASCULE ON THE TOWERS TO THE LEFT AND RIGHT. - New York, New Haven & Hartford Railroad, Cos Cob Power Plant, Sound Shore Drive, Greenwich, Fairfield County, CT

  2. Riser technology for deepwater scientific drilling in the 21st century

    SciTech Connect

    Sparks, C.P.

    1995-12-31

    Scientific drilling and coring in the deep ocean is at present carried out in riserless mode using oil industry type equipment. Penetration, hole stability and core recovery could be greatly improved if riser technology were available to allow the use of mud, and if mining technology could be adapted for use in deep water. This paper explores the possibility of using a slimline riser (9 5/8 inch O.D.) for scientific drilling and coring in 4,000 m of water. The mode of operation is described and preliminary analyses of such a riser made from different materials (steel, titanium, aluminum and composite) are presented. In 4,000 m of water it is shown that one of the principal problems is the axial dynamic behavior of the riser in the hung-off mode. Analyses show that, in such conditions, slimline risers have greatly improved behavior compared to oil industry risers. They are also much simpler, and are an order of magnitude less massive. Mining drilling systems (3 1/2 inch O.D.) with diamond bits show great promise for improving core recovery in fractured basalt. They can be deployed through a standard drill string (5 inch O.D.) which then acts as a mini-riser. The paper shows that one of the keys to their use is a clear understanding of the axial dynamic behavior of the mini-riser in the connected mode (connected to the seabed).

  3. 13. OBLIQUE VIEW, THREE DWARF SIGNALS, EAST OF CATENARY BRIDGE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. OBLIQUE VIEW, THREE DWARF SIGNALS, EAST OF CATENARY BRIDGE 522 - New York, New Haven & Hartford Railroad, Automatic Signalization System, Long Island Sound shoreline between Stamford & New Haven, Stamford, Fairfield County, CT

  4. 12. FRONT VIEW, DETAIL, DWARF SIGNAL, EAST ON CATENARY BRIDGE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    12. FRONT VIEW, DETAIL, DWARF SIGNAL, EAST ON CATENARY BRIDGE 522 - New York, New Haven & Hartford Railroad, Automatic Signalization System, Long Island Sound shoreline between Stamford & New Haven, Stamford, Fairfield County, CT

  5. 27. CIRCUIT BREAKERS AT SOUTH END OF BRIDGE, CATENARY ANCHOR ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    27. CIRCUIT BREAKERS AT SOUTH END OF BRIDGE, CATENARY ANCHOR BRIDGE 310, COS COB POWER PLANT - New York, New Haven & Hartford Railroad, Automatic Signalization System, Long Island Sound shoreline between Stamford & New Haven, Stamford, Fairfield County, CT

  6. 28. TOP VIEW OF CIRCUIT BREAKER ADJACENT TO BRIDGE, CATENARY ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    28. TOP VIEW OF CIRCUIT BREAKER ADJACENT TO BRIDGE, CATENARY ANCHOR BRIDGE 310, COS COB POWER PLANT - New York, New Haven & Hartford Railroad, Automatic Signalization System, Long Island Sound shoreline between Stamford & New Haven, Stamford, Fairfield County, CT

  7. 4. OBLIQUE VIEW, AUTOMATIC BLOCK SIGNAL, EASTBOUND ON CATENARY BRIDGE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. OBLIQUE VIEW, AUTOMATIC BLOCK SIGNAL, EASTBOUND ON CATENARY BRIDGE 486 - New York, New Haven & Hartford Railroad, Automatic Signalization System, Long Island Sound shoreline between Stamford & New Haven, Stamford, Fairfield County, CT

  8. 1. FRONT VIEW, AUTOMATIC BLOCK SIGNAL, EASTBOUND ON CATENARY BRIDGE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. FRONT VIEW, AUTOMATIC BLOCK SIGNAL, EASTBOUND ON CATENARY BRIDGE 486 - New York, New Haven & Hartford Railroad, Automatic Signalization System, Long Island Sound shoreline between Stamford & New Haven, Stamford, Fairfield County, CT

  9. 5. DETAIL, HOME SIGNAL, WESTBOUND ON CATENARY BRIDGE 518, FRONT ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    5. DETAIL, HOME SIGNAL, WESTBOUND ON CATENARY BRIDGE 518, FRONT VIEW - New York, New Haven & Hartford Railroad, Automatic Signalization System, Long Island Sound shoreline between Stamford & New Haven, Stamford, Fairfield County, CT

  10. 3. REAR VIEW, AUTOMATIC BLOCK SIGNAL, EASTBOUND ON CATENARY BRIDGE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. REAR VIEW, AUTOMATIC BLOCK SIGNAL, EASTBOUND ON CATENARY BRIDGE 486 - New York, New Haven & Hartford Railroad, Automatic Signalization System, Long Island Sound shoreline between Stamford & New Haven, Stamford, Fairfield County, CT

  11. Design analysis and full scale prototype testing of Auger TLP`s 9-5/8 inch TLP production riser weld-on connector

    SciTech Connect

    Fox, S.A.; Smith, J.D.; Asbill, W.T.

    1995-12-31

    The design, analysis, and full-scale prototype testing of a special threaded connector for use on the Auger TLP 9-5/8 inch x 0.435 inch wall production risers is summarized in this paper. A flush-bore production riser connector with internal and external metal-to-metal seals, a resilient seal between the external metal-to-metal seal and the external torque shoulder, radial thread interference, and high resistance to fatigue was developed. Finite element analyses and full-scale static, sealability, and fatigue tests verified that the connector satisfied all design requirements. The full-scale fatigue tests verified that the design fatigue curve and fatigue life prediction procedure used yield conservative results and that the fatigue life of the connector greatly exceeds the girthweld. Consideration of manufacturing methods and tolerances along with gauging, in the early stages of the design, resulted in a cost effective connector. The threaded connector was designed for the Auger Tension Leg Platform production risers. However, it is envisioned that the connector will be easily scalable to other riser diameters and wall thicknesses for other TLP`s and has applicability to catenary and top-tensioned risers and subsea flowlines. In addition to resulting in an efficient long life production riser connector design, the design process illustrated the Importance of interaction, between the designers, quality control personnel, machinist, gauge manufacturer, and end user, during the design. All made significant contributions to the success of the design.

  12. TLP rigid riser; A case study

    SciTech Connect

    Rooney, P.P.; Engebretsen, K.B. ); Pettersen, D.J. )

    1992-03-01

    This paper summarizes tension-leg platform (TLP) rigid riser design considerations and presents results of TLP riser analysis for a production/injection riser in the North Sea. Analysis methods, design criteria, and design optimization are addressed. The riser is designed for 300-m water depth in compliance with Norwegian regulations. Emphasis is placed on application of the regulations and quantitative comparison of alternative methods for analysis of fatigue and extremes.

  13. Flexible dynamic riser for floating-production facility in the North Sea

    SciTech Connect

    Pettenati, C.; Dumay, J.M.

    1983-09-01

    When considering the production riser aspect of a floating-production facility project, two systems can be generally envisaged: - The rigid steel, tensioned multiple riser. - The flexible, dynamic riser. Although this last one was successfully introduced in Brazil as early as 1978, and since then has proved to be an extremely reliable solution in several other parts of the world as well, for other major operators, the industry in general was still recently expressing some concern about its introduction in an extreme-weather environment such as the North Sea. A more classic and well-known technique such as the steel tensioned riser was generally favoured by companies operating in this hostile context. (Ex: Argyll, Buchan). This paper describing what can be considered as a typical development involving flexible, dynamic risers in the North Sea, presents evidence that this concern, although understandable, is mostly unfounded and that on the contrary, the flexible, dynamic riser represents a very considerable improvement in the reliability and efficiency of a floating-facility offshore development.

  14. Structural analysis of multiport riser 5A installation on tank 241SY101

    SciTech Connect

    Strehlow, J.P.

    1994-09-16

    The Tank 101-SY multiport riser assembly in the 241-SY-101 waste tank will replace the existing 42 inch riser with four smaller ports. Each smaller port can be used independently to access the tank interior with equipment and instruments needed to mitigate the concentration of hydrogen in the tank. This document provides a design report on the structural evaluation of the multiport riser assembly as well as its anchorage. The multiport riser assembly is a steel structure installed directly above the 42-inch riser and sealed at the existing riser flange. The assembly is structurally supported by the concrete pad placed around the 42 inch riser. The multiport riser assembly will provide two 8-inch penetrations, one 12-inch penetration and one 24-inch penetration. Each penetration will have a shielding plate. These penetrations will be used to insert equipment such as a sonic probe into the tank. In addition to normal loads, non-reactor Safety Class 1 structures, systems and components are to withstand the effects of extreme environmental loads including Design Basis Earthquake (DBE), Design Basis Wind (DBW), Design Basis Flood, Volcanic Eruptions and other abnormal loads considered on a case by case basis. Non-reactor Safety Class 2, 3 and 4 structures, systems and components are those that are not Safety Class 1 and are respectively specified as onsite safety related, occupational safety related and non-safety related items. The 241-SY-101 tank is considered as a non-reactor Safety Class 1 structure. The multiport riser assembly is considered as a non-reactor Safety Class 2 structure since it serves to contain the radioactive and toxic materials under normal operating conditions. However, the pressure relief doors provided on the assembly are considered as Safety Class 1 structures.

  15. Catenary optics for achromatic generation of perfect optical angular momentum.

    PubMed

    Pu, Mingbo; Li, Xiong; Ma, Xiaoliang; Wang, Yanqin; Zhao, Zeyu; Wang, Changtao; Hu, Chenggang; Gao, Ping; Huang, Cheng; Ren, Haoran; Li, Xiangping; Qin, Fei; Yang, Jing; Gu, Min; Hong, Minghui; Luo, Xiangang

    2015-10-01

    The catenary is the curve that a free-hanging chain assumes under its own weight, and thought to be a "true mathematical and mechanical form" in architecture by Robert Hooke in the 1670s, with nevertheless no significant phenomena observed in optics. We show that the optical catenary can serve as a unique building block of metasurfaces to produce continuous and linear phase shift covering [0, 2π], a mission that is extremely difficult if not impossible for state-of-the-art technology. Via catenary arrays, planar optical devices are designed and experimentally characterized to generate various kinds of beams carrying orbital angular momentum (OAM). These devices can operate in an ultra-broadband spectrum because the anisotropic modes associated with the spin-orbit interaction are almost independent of the incident light frequency. By combining the optical and topological characteristics, our approach would allow the complete control of photons within a single nanometric layer. PMID:26601283

  16. Catenary optics for achromatic generation of perfect optical angular momentum

    PubMed Central

    Pu, Mingbo; Li, Xiong; Ma, Xiaoliang; Wang, Yanqin; Zhao, Zeyu; Wang, Changtao; Hu, Chenggang; Gao, Ping; Huang, Cheng; Ren, Haoran; Li, Xiangping; Qin, Fei; Yang, Jing; Gu, Min; Hong, Minghui; Luo, Xiangang

    2015-01-01

    The catenary is the curve that a free-hanging chain assumes under its own weight, and thought to be a “true mathematical and mechanical form” in architecture by Robert Hooke in the 1670s, with nevertheless no significant phenomena observed in optics. We show that the optical catenary can serve as a unique building block of metasurfaces to produce continuous and linear phase shift covering [0, 2π], a mission that is extremely difficult if not impossible for state-of-the-art technology. Via catenary arrays, planar optical devices are designed and experimentally characterized to generate various kinds of beams carrying orbital angular momentum (OAM). These devices can operate in an ultra-broadband spectrum because the anisotropic modes associated with the spin-orbit interaction are almost independent of the incident light frequency. By combining the optical and topological characteristics, our approach would allow the complete control of photons within a single nanometric layer. PMID:26601283

  17. Catenary optics for achromatic generation of perfect optical angular momentum.

    PubMed

    Pu, Mingbo; Li, Xiong; Ma, Xiaoliang; Wang, Yanqin; Zhao, Zeyu; Wang, Changtao; Hu, Chenggang; Gao, Ping; Huang, Cheng; Ren, Haoran; Li, Xiangping; Qin, Fei; Yang, Jing; Gu, Min; Hong, Minghui; Luo, Xiangang

    2015-10-01

    The catenary is the curve that a free-hanging chain assumes under its own weight, and thought to be a "true mathematical and mechanical form" in architecture by Robert Hooke in the 1670s, with nevertheless no significant phenomena observed in optics. We show that the optical catenary can serve as a unique building block of metasurfaces to produce continuous and linear phase shift covering [0, 2π], a mission that is extremely difficult if not impossible for state-of-the-art technology. Via catenary arrays, planar optical devices are designed and experimentally characterized to generate various kinds of beams carrying orbital angular momentum (OAM). These devices can operate in an ultra-broadband spectrum because the anisotropic modes associated with the spin-orbit interaction are almost independent of the incident light frequency. By combining the optical and topological characteristics, our approach would allow the complete control of photons within a single nanometric layer.

  18. Diffusion of innovations dynamics, biological growth and catenary function

    NASA Astrophysics Data System (ADS)

    Guseo, Renato

    2016-12-01

    The catenary function has a well-known role in determining the shape of chains and cables supported at their ends under the force of gravity. This enables design using a specific static equilibrium over space. Its reflected version, the catenary arch, allows the construction of bridges and arches exploiting the dual equilibrium property under uniform compression. In this paper, we emphasize a further connection with well-known aggregate biological growth models over time and the related diffusion of innovation key paradigms (e.g., logistic and Bass distributions over time) that determine self-sustaining evolutionary growth dynamics in naturalistic and socio-economic contexts. Moreover, we prove that the 'local entropy function', related to a logistic distribution, is a catenary and vice versa. This special invariance may be explained, at a deeper level, through the Verlinde's conjecture on the origin of gravity as an effect of the entropic force.

  19. UNIDENTIFIED CATENARY SUSPENSION BRIDGE, SHOWING COMPLETED SINGLE PIPE TOWERS, WOODEN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    UNIDENTIFIED CATENARY SUSPENSION BRIDGE, SHOWING COMPLETED SINGLE PIPE TOWERS, WOODEN DECK LAID OVER LONGITUDINAL CABLES, AND WIRES READY FOR CABLE SPINNING. NOTE WORKER IN LEFT FOREGROUND STANDING IN ANCHORAGE PIT. BARREL VIEW. - Clear Fork of Brazos River Suspension Bridge, Spanning Clear Fork of Brazos River at County Route 179, Albany, Shackelford County, TX

  20. 77. Ferry Street Bridge and last catenary gantry on mainline. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    77. Ferry Street Bridge and last catenary gantry on mainline. New Haven, New Haven Co., CT. Sec. 4209, MP 74.38. - Northeast Railroad Corridor, Amtrak Route between New York/Connecticut & Connecticut/Rhode Island State Lines, New Haven, New Haven County, CT

  1. UNIDENTIFIED CATENARY SUSPENSION BRIDGE WITH TRUSSED OBELISK TOWERS ON STONE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    UNIDENTIFIED CATENARY SUSPENSION BRIDGE WITH TRUSSED OBELISK TOWERS ON STONE PIERS, SHOWING HOWE PIPE TRUSS RAILING AND TRUSSED DECK BEAMS TYPICAL TO BRIDGES BUILT BY FLINN-MOYER COMPANY. 3/4 VIEW FROM BELOW. - Clear Fork of Brazos River Suspension Bridge, Spanning Clear Fork of Brazos River at County Route 179, Albany, Shackelford County, TX

  2. UNIDENTIFIED CATENARY SUSPENSION BRIDGE WITH SINGLE PIPE TOWERS, SHOWING HOWE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    UNIDENTIFIED CATENARY SUSPENSION BRIDGE WITH SINGLE PIPE TOWERS, SHOWING HOWE PIPE TRUSS RAILING TYPICAL TO BRIDGES BUILT BY FLINN-MOYER COMPANY. NOTE THAT TRUSS LACKS WOODEN HUB GUARD FOUND ON CLEAR FORK OF THE BRAZOS SUSPENSION BRIDGE. 3/4 VIEW. - Clear Fork of Brazos River Suspension Bridge, Spanning Clear Fork of Brazos River at County Route 179, Albany, Shackelford County, TX

  3. UNIDENTIFIED CATENARY SUSPENSION BRIDGE, SHOWING RIVETED METAL PIERS UNDER CONSTRUCTION. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    UNIDENTIFIED CATENARY SUSPENSION BRIDGE, SHOWING RIVETED METAL PIERS UNDER CONSTRUCTION. NOTE APPROACH SPANS OF PIPE CONSTRUCTION IN RIGHT BACKGROUND. 3/4 VIEW FROM BELOW. - Clear Fork of Brazos River Suspension Bridge, Spanning Clear Fork of Brazos River at County Route 179, Albany, Shackelford County, TX

  4. UNIDENTIFIED CATENARY SUSPENSION BRIDGE, SHOWING COMPLETED RIVETED METAL PIERS AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    UNIDENTIFIED CATENARY SUSPENSION BRIDGE, SHOWING COMPLETED RIVETED METAL PIERS AND WORKERS HOISTING SINGLE PIPE TOWER INTO PLACE. NOTE APPROACH SPANS OF PIPE CONSTRUCTION IN RIGHT BACKGROUND. ELEVATION VIEW. - Clear Fork of Brazos River Suspension Bridge, Spanning Clear Fork of Brazos River at County Route 179, Albany, Shackelford County, TX

  5. Transient wave propagation analysis of a pantograph- catenary system

    NASA Astrophysics Data System (ADS)

    Nagao, Kyohei; Masuda, Arata

    2016-09-01

    This paper proposes a systematic method to analyze the dynamic response of an overhead catenary with pantographs moving at constant speed. The overhead catenary is modeled as a onedimensional infinite-length string, which is periodically supported by hangers. On the other hand, the pantograph is a sub-structure moving at a constant speed, which is modeled as a lumped mass system contacting the catenary. In this study, the whole system is divided into elements in the manner of the transfer matrix method. Then, the relationship among traveling waves in every element is systematically obtained in the Laplace domain following the method of reverberation-ray matrix. Since the governing equation of the system changes periodically with time, the analysis of the temporal evolution of the system can be realized by repeating a single period analysis starting from the instant when the pantograph comes into a unit cell by means of the reverberation-ray matrix analysis followed by the inverse Laplace transform. When the pantograph reaches the opposite hanger, the whole elements are shifted backward, and the catenary response of the forehead element is used as the initial condition of the next period.

  6. UNIDENTIFIED CATENARY SUSPENSION BRIDGE ON RIVETED METAL PIERS, SHOWING HOWE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    UNIDENTIFIED CATENARY SUSPENSION BRIDGE ON RIVETED METAL PIERS, SHOWING HOWE PIPE TRUSS RAILING AND TRUSSED DECK BEAMS TYPICAL TO BRIDGES BUILT BY FLINN-MOYER COMPANY. TRIPODAL PIPE TOWERS RESEMBLE CLEAR FORK OF THE BRAZOS SUSPENSION BRIDGE’S TOWERS PRIOR TO ENCASEMENT IN CONCRETE. NOTE COLLAPSED TRUSS IN RIVER. ELEVATION VIEW. - Clear Fork of Brazos River Suspension Bridge, Spanning Clear Fork of Brazos River at County Route 179, Albany, Shackelford County, TX

  7. UNIDENTIFIED CATENARY SUSPENSION BRIDGE WITH TRIPLE PIPE TOWERS, SHOWING HOWE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    UNIDENTIFIED CATENARY SUSPENSION BRIDGE WITH TRIPLE PIPE TOWERS, SHOWING HOWE PIPE TRUSS RAILING AND TRUSSED DECK BEAMS TYPICAL TO BRIDGES BUILT BY FLINN-MOYER COMPANY. NOTE THAT TOWER PIPES LIE IN ONE PLANE, UNLIKE TRIPODAL ARRANGEMENT AT CLEAR FORK OF THE BRAZOS SUSPENSION BRIDGE. ELEVATION VIEW. - Clear Fork of Brazos River Suspension Bridge, Spanning Clear Fork of Brazos River at County Route 179, Albany, Shackelford County, TX

  8. Experimental investigation of deep sea riser interaction

    SciTech Connect

    Huse, E.

    1996-12-31

    In future deep sea field developments the drag force and corresponding static deflections of the risers due to current can become quite large. The prevention of mechanical contact (collision) between the risers will need more careful evaluation than in moderate water depths. The paper describes a series of model experiments in a Norwegian fjord to determine criteria for on-set of collisions between the risers of a deep sea TLP. The current was modeled using the natural tidal current in the fjord. Results from the tests are summarized and used for verification of numerical calculations of collision criteria.

  9. Dynamic analysis of a surface towed riser

    SciTech Connect

    Garrett, D.L.; Watters, A.J.

    1995-12-31

    An investigation of the dynamic response of a slightly buoyant, surface towed riser (or pipeline) to waves is presented. A time domain numerical model is described. Analysis results for response to regular and random waves are discussed and compared to published experimental data. Response is examined in some detail for a 2m diameter riser. The dynamic response to waves is described in terms of the response to regular waves. Analysis results for random waves are presented and compared to the regular wave response. Fatigue damage estimates are calculated for a riser subjected to a severe summer storm and found to be acceptable for a tow of several days duration.

  10. A photovoltaic catenary-tent array for the Martian surface

    NASA Technical Reports Server (NTRS)

    Colozza, Anthony J.; Appelbaum, J.; Crutchik, M.

    1993-01-01

    To provide electrical power during an exploration mission to Mars, a deployable tent-shaped structure with a flexible photovoltaic (PV) blanket is proposed. The array is designed with a self-deploying mechanism utilizing pressurized gas expansion. The structural design for the array uses a combination of cables, beams, and columns to support and deploy the PV blanket. Under the force of gravity, a cable carrying a uniform load will take the shape of a catenary curve. A catenary-tent collector is self shading which must be taken into account in the solar radiation calculation. The shape and the area of the shadow on the array was calculated and used in the determination of the global irradiance on the array. The PV blanket shape and structure dimensions were optimized to achieve a configuration which maximizes the specific power (W/kg). The optimization was performed for three types of PV blankets (silicon, gallium arsenide over germanium, and amorphous silicon) and two types of structural materials (carbon composite and arimid fiber composite). The results show that the catenary shape of the PV blanket corresponding to zero end angle at the base with respect to the horizontal results in the highest specific power. The tent angle is determined by optimizing the specific mass and the output power for maximum specific power. The combination of carbon fiber structural material and amorphous silicon blanket produces the highest specific power.

  11. A photovoltaic catenary-tent array for the Martian surface

    NASA Astrophysics Data System (ADS)

    Colozza, Anthony J.; Appelbaum, J.; Crutchik, M.

    1993-05-01

    To provide electrical power during an exploration mission to Mars, a deployable tent-shaped structure with a flexible photovoltaic (PV) blanket is proposed. The array is designed with a self-deploying mechanism utilizing pressurized gas expansion. The structural design for the array uses a combination of cables, beams, and columns to support and deploy the PV blanket. Under the force of gravity, a cable carrying a uniform load will take the shape of a catenary curve. A catenary-tent collector is self shading which must be taken into account in the solar radiation calculation. The shape and the area of the shadow on the array was calculated and used in the determination of the global irradiance on the array. The PV blanket shape and structure dimensions were optimized to achieve a configuration which maximizes the specific power (W/kg). The optimization was performed for three types of PV blankets (silicon, gallium arsenide over germanium, and amorphous silicon) and two types of structural materials (carbon composite and arimid fiber composite). The results show that the catenary shape of the PV blanket corresponding to zero end angle at the base with respect to the horizontal results in the highest specific power. The tent angle is determined by optimizing the specific mass and the output power for maximum specific power. The combination of carbon fiber structural material and amorphous silicon blanket produces the highest specific power.

  12. Liuhua 11-1 development -- FPS flexible risers

    SciTech Connect

    Kirkham, B.F.; Hughes, J.D.; Bo, Z.; Hardin, D.J.

    1996-12-31

    The FPS riser system represented a significant challenge for the team developing the Liuhua 11-1 Field. The use of downhole electric submersible pumps was instrumental to the exploitation of the hydrocarbon reserves, with an electric power cable riser required for each well. Regardless of the assumed life expectancy of the cables in a dynamic environment, the system had to provide for their easy recovery and replacement. Including the four hydraulic control bundles and a 2-in. flexible pipe service riser, a minimum of 25 risers will be suspended from the FPS. The riser array features a support buoy and clump weight for each riser. The FPS provides the means to install and recover the risers without a support vessel. The design objectives met by the riser system included survival of the 100-yr typhoon and 100-yr soliton events. Teamwork and innovative thinking from the project team contributed to successful installation of the riser array and initial deployment of the risers.

  13. A photovoltaic catenary-tent array for the Martian surface

    NASA Astrophysics Data System (ADS)

    Crutchik, M.; Colozza, Anthony J.; Appelbaum, J.

    1993-08-01

    To provide electrical power during an exploration mission to Mars, a deployable tent-shaped structure with a flexible photovoltaic (PV) blanket is proposed. The array is designed with a self-deploying mechanism utilizing pressurized gas expansion. The structural design for the array uses a combination of cables, beams, and columns to support and deploy the PV blanket. Under the force of gravity a cable carrying a uniform load will take the shape of a catenary curve. A catenary-tent collector is self shadowing which must be taken into account in the solar radiation calculation. The shape and the area of the shadow on the array was calculated and used in the determination of the global radiation on the array. The PV blanket shape and structure dimension were optimized to achieve a configuration which maximizes the specific power (W/kg). The optimization was performed for four types of PV blankets (Si, GaAs/Ge, GaAs CLEFT, and amorphous Si) and four types of structure materials (Carbon composite, Aramid Fiber composite, Aluminum, and Magnesium). The results show that the catenary shape of the PV blanket, which produces the highest specific power, corresponds to zero end angle at the base with respect to the horizontal. The tent angle is determined by the combined effect of the array structure specific mass and the PV blanket output power. The combination of carbon composite structural material and GaAs CLEFT solar cells produce the highest specific power. The study was carried out for two sites on Mars corresponding to the Viking Lander locations. The designs were also compared for summer, winter, and yearly operation.

  14. A photovoltaic catenary-tent array for the Martian surface

    NASA Technical Reports Server (NTRS)

    Crutchik, M.; Colozza, Anthony J.; Appelbaum, J.

    1993-01-01

    To provide electrical power during an exploration mission to Mars, a deployable tent-shaped structure with a flexible photovoltaic (PV) blanket is proposed. The array is designed with a self-deploying mechanism utilizing pressurized gas expansion. The structural design for the array uses a combination of cables, beams, and columns to support and deploy the PV blanket. Under the force of gravity a cable carrying a uniform load will take the shape of a catenary curve. A catenary-tent collector is self shadowing which must be taken into account in the solar radiation calculation. The shape and the area of the shadow on the array was calculated and used in the determination of the global radiation on the array. The PV blanket shape and structure dimension were optimized to achieve a configuration which maximizes the specific power (W/kg). The optimization was performed for four types of PV blankets (Si, GaAs/Ge, GaAs CLEFT, and amorphous Si) and four types of structure materials (Carbon composite, Aramid Fiber composite, Aluminum, and Magnesium). The results show that the catenary shape of the PV blanket, which produces the highest specific power, corresponds to zero end angle at the base with respect to the horizontal. The tent angle is determined by the combined effect of the array structure specific mass and the PV blanket output power. The combination of carbon composite structural material and GaAs CLEFT solar cells produce the highest specific power. The study was carried out for two sites on Mars corresponding to the Viking Lander locations. The designs were also compared for summer, winter, and yearly operation.

  15. Reconstruction of Twist Torque in Main Parachute Risers

    NASA Technical Reports Server (NTRS)

    Day, Joshua D.

    2015-01-01

    The reconstruction of twist torque in the Main Parachute Risers of the Capsule Parachute Assembly System (CPAS) has been successfully used to validate CPAS Model Memo conservative twist torque equations. Reconstruction of basic, one degree of freedom drop tests was used to create a functional process for the evaluation of more complex, rigid body simulation. The roll, pitch, and yaw of the body, the fly-out angles of the parachutes, and the relative location of the parachutes to the body are inputs to the torque simulation. The data collected by the Inertial Measurement Unit (IMU) was used to calculate the true torque. The simulation then used photogrammetric and IMU data as inputs into the Model Memo equations. The results were then compared to the true torque results to validate the Model Memo equations. The Model Memo parameters were based off of steel risers and the parameters will need to be re-evaluated for different materials. Photogrammetric data was found to be more accurate than the inertial data in accounting for the relative rotation between payload and cluster. The Model Memo equations were generally a good match and when not matching were generally conservative.

  16. Operability improvement of deepsea riser by active control

    SciTech Connect

    Suzuki, Hideyuki; Watanabe, Keisuke; Yoshida, Koichiro; Ishida, Shigeki

    1995-12-31

    In the operation of deepsea drilling, it becomes increasing difficult to keep the riser inclination angles at joints located at both ends of the riser within the allowable limits. This paper presents an active control of the riser inclination at both ends of riser. The current profile is such that the surface current decays linearly and vanishes at 1,000 m. The inclination angles are kept with the allowable range by a few thrusts attached along the riser and vessel positioning. The coupled equations of motion of vessel and 16 in. 4,000 M riser are formulated. Using these equations, optimal control of the system is formulated. Control responses of the riser are calculated and compared with uncontrolled cases to examine the effect of the control. The best vessel positioning and control gains are determined from a series of simulations changing the combination of parameters. The parameters are surface current speed and riser top tensions.

  17. Nonlinear analysis of wind-induced vibration of high-speed railway catenary and its influence on pantograph-catenary interaction

    NASA Astrophysics Data System (ADS)

    Song, Yang; Liu, Zhigang; Wang, Hongrui; Lu, Xiaobing; Zhang, Jing

    2016-06-01

    The wind-induced vibration of the high-speed catenary and the dynamic behaviour of the pantograph-catenary under stochastic wind field are firstly analysed. The catenary model is established based on nonlinear cable and truss elements, which can fully describe the nonlinearity of each wire and the initial configuration. The model of the aerodynamic forces acting on the messenger/contact wire is deduced by considering the effect of the vertical and horizontal fluctuating winds. The vertical and horizontal fluctuating winds are simulated by employing the Davenport and Panofsky spectrums, respectively. The aerodynamic coefficients of the contact/messenger wire are calculated through computational fluid dynamics. The wind-induced vibration response of catenary is analysed with different wind speeds and angles. Its frequency-domain characteristics are discussed using Auto Regression model. Finally, a pantograph model is introduced and the contact force of the pantograph-catenary under stochastic wind is studied. The results show that both the wind speed and the attack angle exert a significant effect on the wind-induced vibration. The existence of the groove on the contact wire cross-section leads to a significant change of the aerodynamic coefficient, which affects largely the aerodynamic forces applied on the catenary wires, as well as the vibration response. The vibration frequency with high spectral power mainly concentrates on the predominant frequency of the fluctuating wind and the natural frequency of catenary. The increase in the wind speed results in a significant deterioration of the current collection. The numerical example shows that a relatively stable current collection can be ensured when the wind flows at the relatively horizontal direction.

  18. Evaluation of riser 14 temperature response

    SciTech Connect

    OGDEN, D.M.

    1999-03-08

    The initial sluicing activities of Project WRSS resulted in a two month increase in temperatures as measured by the Riser 14 thermocouple tree of tank 241-C-106. While this increase was anticipated, the maximum temperature was higher than expected. An evaluation was performed to determine if adequate subcooling exists in the waste to continue sluicing activities. It was determined that a minimum of 10 F subcooling exists in the waste and that the higher Riser 14 temperatures were the result of higher than assumed waste saturation temperature.

  19. Modeling and simulation of vortex induced vibration on the subsea riser/pipeline (GRP pipe)

    NASA Astrophysics Data System (ADS)

    Raja Adli, Raja Nor Fauziah bt; Ibrahim, Idris

    2012-06-01

    This paper presents the research work conducted to investigate the dynamics characteristics of the offshore riser pipeline due to vortex flow and to develop a model that could predict its vortex induced responses. Glass-fiber reinforced plastic (GRP) pipe is used for this study which has smaller density from the steel. A two-dimensional finite element computational method is implemented to describe the dynamic behavior of the riser. The governing equation of motion was based on Hamilton's principle, consists of the strain energy due to bending and axial deformation, kinetic energy due to both riser and internal fluid movement and also external force from currents and waves. A direct integration method namely Newmark integration scheme is proposed to solve the equation of motion. A MATLAB program code was developed to obtain the simulation results. The natural frequency and damping ratio are presented for each mode. Dynamic response of riser is shown in time-domain and the numerical results are discussed. Several parameter effects are used to investigate dynamic responses and the results show an agreement with the theory. Vortex shedding phenomenon also has been discussed in this paper. As a conclusion, the simulation results have successfully shown the vortex induced vibration responses for GRP pipeline.

  20. Early Risers. What Works Clearinghouse Intervention Report

    ERIC Educational Resources Information Center

    What Works Clearinghouse, 2012

    2012-01-01

    "Early Risers" is a multi-year prevention program for elementary school children demonstrating early aggressive and disruptive behavior. The intervention model includes two child-focused components and two parent/family components. The Child Skills component is designed to teach skills that enhance children's emotional and behavioral…

  1. ROV recovers riser from 500-ft depth

    SciTech Connect

    Not Available

    1984-10-01

    A Scorpio ROV was used recently to remove a collapsed marine riser, disassemble the upper blowout preventer connector and re-establish the wellhead equipment. It was the first time such a procedure had been undertaken by an unmanned vehicle. The performance of the ROV is described.

  2. Integrated Simulation between Flexible Body of Catenary and Active Control Pantograph for Contact Force Variation Control

    NASA Astrophysics Data System (ADS)

    Abdullah, Mohd Azman; Michitsuji, Yohei; Nagai, Masao; Miyajima, Naoki

    Railway transport has been developed for a variety of requirements with a diversity of studies and technologies in recent years. In particular, the intercity railway transport that can be operated at speed of more than 350 km/h is the goal for the railway industry. Due to vibration and drag forces at high speed, contact force variation occurs between pantograph and catenary. This variation also causes instability in the pantograph and catenary interaction. In this study, multibody dynamics analysis is used to model the catenary. The integration of the catenary model and the pantograph model in the simulation flow produces contact force variations. A sinusoidal feed forward force and a simple feedback control force are applied to control the wave-like contact force fluctuations by means of active dampers. Evaluation of the combination of active control forces will produce optimized forces that may be able to maintain, thus improve the contact force variations.

  3. The Effect of a Soap Film on a Catenary: Measurement of Surface Tension from the Triangular Configuration

    ERIC Educational Resources Information Center

    Behroozi, F.; Behroozi, P. S.

    2011-01-01

    A chain assumes the well-known shape known as a catenary when it hangs loosely from two points in a gravitational field. The correct solution of the catenary was one of the early triumphs of the newly invented calculus of variations at the end of the 17th century. Here we revisit the catenary and show that, for a chain hanging from a horizontal…

  4. Riser, pipelines installed in Griffin field

    SciTech Connect

    Not Available

    1994-05-23

    A mooring riser and flow lines along with a 67-km, 8-in., gas-export pipelines have been installed offshore Australia for BHP Petroleum's Griffin field development. The 66-km gas line will carry Griffin field gas to an onshore gas-processing plant. Completing the projects ahead of schedule was Clough Stena Joint Venture (Asia), Perth. BHP awarded the contracts in early 1993; the project was completed in January this year. The paper describes the contractor, pipeline installation, and handling equipment.

  5. Dynamic analysis of a circulating fluidized bed riser

    SciTech Connect

    Panday, Rupen; Shadle, Lawrence J.; Guenther, Chris

    2012-01-01

    A linear state model is proposed to analyze dynamic behavior of a circulating fluidized bed riser. Different operating regimes were attained with high density polyethylene beads at low and high system inventories. The riser was operated between the classical choking velocity and the upper transport velocity demarcating fast fluidized and transport regimes. At a given riser superficial gas velocity, the aerations fed at the standpipe were modulated resulting in a sinusoidal solids circulation rate that goes into the riser via L-valve. The state model was derived based on the mass balance equation in the riser. It treats the average solids fraction across the entire riser as a state variable. The total riser pressure drop was modeled using Newton’s second law of motion. The momentum balance equation involves contribution from the weight of solids and the wall friction caused by the solids to the riser pressure drop. The weight of solids utilizes the state variable and hence, the riser inventory could be easily calculated. The modeling problem boils down to estimating two parameters including solids friction coefficient and time constant of the riser. It has been shown that the wall friction force acts in the upward direction in fast fluidized regime which indicates that the solids were moving downwards on the average with respect to the riser wall. In transport regimes, the friction acts in the opposite direction. This behavior was quantified based on a sign of Fanning friction factor in the momentum balance equation. The time constant of the riser appears to be much higher in fast fluidized regime than in transport conditions.

  6. An approach to monitor railway pantograph-catenary interaction with fiber optic sensors

    NASA Astrophysics Data System (ADS)

    Bocciolone, Marco; Bucca, Giuseppe; Collina, Andrea; Comolli, Lorenzo

    2010-09-01

    With the increase of the speed in the railway operation, a particular care has to be addressed to the interaction between pantograph and catenary: the variation of contact force and, consequently, the contact loss probability increases. The contact between pantograph and catenary is an electromechanical contact and when a contact loss occurs electrical arcing phenomena arise. One of the most important effects of arcing phenomenon is the increase of wear for both contact wire and contact strip. The monitoring of contact force between pantograph and catenary in the high frequency range (up to values greater than 100 Hz) should be useful to put in evidence problems on the pantograph-catenary interface. In this work the use of fiber optic strain gauges, with FBG technology, to measure the pantograph-catenary contact force is discussed. This solution is insensitive to the electrical disturbances caused by the sparks and can be safely used in-line. Starting from a static and dynamic validation of the sensors, using as a reference traditional electrical strain gauges, a method to estimate the contact force was developed and tested.

  7. Pantograph catenary dynamic optimisation based on advanced multibody and finite element co-simulation tools

    NASA Astrophysics Data System (ADS)

    Massat, Jean-Pierre; Laurent, Christophe; Bianchi, Jean-Philippe; Balmès, Etienne

    2014-05-01

    This paper presents recent developments undertaken by SNCF Innovation & Research Department on numerical modelling of pantograph catenary interaction. It aims at describing an efficient co-simulation process between finite element (FE) and multibody (MB) modelling methods. FE catenary models are coupled with a full flexible MB representation with pneumatic actuation of pantograph. These advanced functionalities allow new kind of numerical analyses such as dynamic improvements based on innovative pneumatic suspensions or assessment of crash risks crossing areas that demonstrate the powerful capabilities of this computing approach.

  8. Equations simplify dynamic analysis of deepwater drilling risers

    SciTech Connect

    Huagui, Li )

    1993-12-13

    A set of nonlinear equations with practical simplifying assumptions on the governing motion equations and operational boundary conditions can improve the dynamic analysis of marine drilling risers. The dynamic analysis of marine drilling risers includes time domain and frequency domain analyses. This article simplifies the four-order nonlinear partial differential equation and boundary conditions used to describe marine drilling riser motion. The nonlinear dynamic analysis is numerically simulated by using a finite difference method. The top tension on marine risers was studied using four sea states that correspond to increasingly difficult drilling modes. The results from this numerical method are consistent with those from an analysis of a riser in operation. The paper describes the mathematical model, the numerical method, and drilling limitations, and gives an example calculation.

  9. A systematic approach to riser VIV response reconstruction

    NASA Astrophysics Data System (ADS)

    Mukundan, H.; Hover, F. S.; Triantafyllou, M. S.

    2010-07-01

    Vortex-induced vibration (VIV) of long flexible cylindrical structures (e.g. risers, pipelines, tendons, mooring lines) enduring ocean currents is ubiquitous in the offshore industry. Though significant effort has gone into understanding this complicated fluid-structure interaction problem, major challenges remain in modeling and predicting the response of such structures (for example a riser). The work presented in this paper provides a systematic approach to estimate and analyze the vortex-induced motions of a marine riser. A systematic framework is developed, which allows reconstruction of the riser motion from a limited number of sensors placed along its length. A full reconstruction criterion is developed, which classifies when the measurements from the sensors contain all information pertinent to riser VIV response, and when they do not, in which case additional, analytical methods must be employed. Reconstruction methods for both scenarios are developed and applied to experimental data. Finally, a systematic study on the error during the reconstruction is also undertaken. The methods developed in this paper can be applied to: improve understanding of the vortex shedding mechanisms, including the presence of traveling waves and higher-harmonic forces; develop tools for in-situ estimation of fatigue damage on marine risers; and estimate the vortex-induced forces on marine risers.

  10. Mass transfer effects in a gasification riser

    SciTech Connect

    Breault, Ronald W; Li, Tingwen; Nicoletti, Phillip

    2013-01-01

    In the development of multiphase reacting computational fluid dynamics (CFD) codes, a number of simplifications were incorporated into the codes and models. One of these simplifications was the use of a simplistic mass transfer correlation for the faster reactions and omission of mass transfer effects completely on the moderate speed and slow speed reactions such as those in a fluidized bed gasifier. Another problem that has propagated is that the mass transfer correlation used in the codes is not universal and is being used far from its developed bubbling fluidized bed regime when applied to circulating fluidized bed (CFB) riser reactors. These problems are true for the major CFD codes. To alleviate this problem, a mechanistic based mass transfer coefficient algorithm has been developed based upon an earlier work by Breault et al. This fundamental approach uses the local hydrodynamics to predict a local, time varying mass transfer coefficient. The predicted mass transfer coefficients and the corresponding Sherwood numbers agree well with literature data and are typically about an order of magnitude lower than the correlation noted above. The incorporation of the new mass transfer model gives the expected behavior for all the gasification reactions evaluated in the paper. At the expected and typical design values for the solid flow rate in a CFB riser gasifier an ANOVA analysis has shown the predictions from the new code to be significantly different from the original code predictions. The new algorithm should be used such that the conversions are not over predicted. Additionally, its behaviors with changes in solid flow rate are consistent with the changes in the hydrodynamics.

  11. Numerical Simulation of the Static Stiffness Problem on a Catenary by using Threads

    NASA Astrophysics Data System (ADS)

    Alberto, A.; Arias, E.; Rojo, T.; Cuartero, F.; Benet, J.

    2007-12-01

    The static problem on the pantograph/catenary interaction consists on obtaining an optimal design of the interaction pantograph/catenary, ensuring suitable placement of the line with the contact wire that has to be parallel to the ground, so that the pantograph can obtain the energy from the line. The loss of contact between the pantograph head and the catenary produces in the train a loss of energy and, consequently, a decrease in the speed. In this paper, we will present a High Performance (HPC) implementation that has been carried out on various algorithms to solve the equilibrium equation of the system in a catenary model. This HPC has been carried out by exploiting some special properties of the involved data structures (iterative methods with preconditioning have been used for the resolution of this system) and on the other hand by applying parallelism. The last point is really very important due to the fact that currently, multicore architecture are present on our desktop, laptop, etc [l]. But, the programmers do not develop the applications taking into account the new features of this architectures and, in fact, they do not take beneffits of number of processors in it. So, also in this paper, a shared memory implementation based on threads is presented for solving the static problem on the pantograph/catenary interaction. This implementation allows to reduce dramatically the execution time in order to be able to carry out the whole simulations in a reasonable time. All these algorithms have been integrated with a user friendly interfaz in a tool software, which is currently used in the industry.

  12. Mud handling improved with a constant-volume riser

    SciTech Connect

    Baker, R.J. )

    1990-09-24

    Marine risers currently deployed by floating drilling units incorporate a telescopic joint to accommodate vessel movement, primarily heave. This vertical telescopic movement changes the internal volume of the riser and causes fluctuations in the return-mud flow rate. Flow fluctuations make accurate measurement of the return mud difficult. The significance is that these measurements are vital for the early detection of well bore influx or downhole mud losses. Erratic mud flow also adversely affects the efficiency of the solids-removal equipment and potentially increases the risk of discharging whole mud to the environment. To overcome these adverse effects, a design for a telescopic joint is proposed (constant volume riser or CVR) in which the internal riser volume remains constant, irrespective of movement, thus permitting a uniform flow rate of mud returns.

  13. Differential thread riser coupling for TLP and platform tieback applications

    SciTech Connect

    Williams, M.R.; Chen, L.Y.

    1983-05-01

    This paper presents the design concept and principle of operation for a new threaded riser coupling called a ''Differential Thread Connector'' (DTC). Connector designs are presented for several TLP (tension leg platform) and platform tieback riser applications. The new connectors have several features which make them particularly well suited for subsea riser service: Mechanical interlock (prevents couplings from backing off under reverse torque loads) Non-rotating, gall-resistant, metal-tometal seals High strength and fatigue life Small Outside Diameter Fast running/retrieval time The DTC's performance has been confirmed via extensive finite element analysis and full-scale prototype testing. These new connectors offer several functional advantages and promise high performance/reliability for demanding subsea riser applications. They also promise significant cost benefits through reductions in rig time (faster running and retrieving), elimination of welding costs, and reductions in connector renovation costs.

  14. Deep water drilling risers in calm and harsh environments

    SciTech Connect

    Olufsen, A.; Nordsve, N.T.

    1994-12-31

    The overall objective of the work presented in this paper is to increase the knowledge regarding application of deep water drilling risers in different environmental conditions. Identification of key parameters and their impact on design and operation of deep water drilling risers are emphasized. Riser systems for two different cases are evaluated. These are: drilling offshore Nigeria in 1,200 m water depth; drilling at the Voering Plateau offshore Northern Norway in 1,500 m water depth. The case studies are mainly referring to requirements related to normal drilling operation of the riser. They are not complete with respect to describe of total riser system design. The objectives of the case studies have been to quantify the important of various parameters and to establish limiting criteria for drilling. Dynamic riser analyses are also performed. For the Nigeria case, results for a design wave with 100 years return period show that the influence of dynamic response is only marginal (but it may of course be significant for fatigue damage/life time estimation). The regularity of the drilling operation is given as the probability that jointly occurring wave heights and current velocities are within the limiting curve.

  15. Computer simulation of FCC riser reactors.

    SciTech Connect

    Chang, S. L.; Golchert, B.; Lottes, S. A.; Petrick, M.; Zhou, C. Q.

    1999-04-20

    A three-dimensional computational fluid dynamics (CFD) code, ICRKFLO, was developed to simulate the multiphase reacting flow system in a fluid catalytic cracking (FCC) riser reactor. The code solve flow properties based on fundamental conservation laws of mass, momentum, and energy for gas, liquid, and solid phases. Useful phenomenological models were developed to represent the controlling FCC processes, including droplet dispersion and evaporation, particle-solid interactions, and interfacial heat transfer between gas, droplets, and particles. Techniques were also developed to facilitate numerical calculations. These techniques include a hybrid flow-kinetic treatment to include detailed kinetic calculations, a time-integral approach to overcome numerical stiffness problems of chemical reactions, and a sectional coupling and blocked-cell technique for handling complex geometry. The copyrighted ICRKFLO software has been validated with experimental data from pilot- and commercial-scale FCC units. The code can be used to evaluate the impacts of design and operating conditions on the production of gasoline and other oil products.

  16. The Stability of the Catenary Shapes for a Hanging Cable of Unspecified Length

    ERIC Educational Resources Information Center

    Mareno, A.; English, L. Q.

    2009-01-01

    It has long been known that when a cable of specified length is hung between two poles, it takes the shape of a catenary--a hyperbolic cosine function. In this paper, we study a variation of this problem. First, we consider a cable hanging between two poles in which one end of the cable is fixed to one pole; the other end of the cable runs over a…

  17. Nonlinear modelling of high-speed catenary based on analytical expressions of cable and truss elements

    NASA Astrophysics Data System (ADS)

    Song, Yang; Liu, Zhigang; Wang, Hongrui; Lu, Xiaobing; Zhang, Jing

    2015-10-01

    Due to the intrinsic nonlinear characteristics and complex structure of the high-speed catenary system, a modelling method is proposed based on the analytical expressions of nonlinear cable and truss elements. The calculation procedure for solving the initial equilibrium state is proposed based on the Newton-Raphson iteration method. The deformed configuration of the catenary system as well as the initial length of each wire can be calculated. Its accuracy and validity of computing the initial equilibrium state are verified by comparison with the separate model method, absolute nodal coordinate formulation and other methods in the previous literatures. Then, the proposed model is combined with a lumped pantograph model and a dynamic simulation procedure is proposed. The accuracy is guaranteed by the multiple iterative calculations in each time step. The dynamic performance of the proposed model is validated by comparison with EN 50318, the results of the finite element method software and SIEMENS simulation report, respectively. At last, the influence of the catenary design parameters (such as the reserved sag and pre-tension) on the dynamic performance is preliminarily analysed by using the proposed model.

  18. Transient Characterization of Type B Particles in a Transport Riser

    SciTech Connect

    Shadle, L.J.; Monazam, E.R.; Mei, J.S.

    2007-01-01

    Simple and rapid dynamic tests were used to evaluate fluid dynamic behavior of granular materials in the transport regime. Particles with densities ranging from 189 to 2,500 kg/m3 and Sauter mean size from 61 to 812 μm were tested in a 0.305 m diameter, 15.5 m height circulating fluidized bed (CFB) riser. The transient tests involved the abrupt stoppage of solids flow for each granular material over a wide range gas flow rates. The riser emptying time was linearly related to the Froude number in each of three different operating regimes. The flow structure along the height of the riser followed a distinct pattern as tracked through incremental pressures. These results are discussed to better understand the transformations that take place when operating over various regimes. During the transients the particle size distribution was measured. The effects of pressure, particle size, and density on test performance are also presented.

  19. Camera-based measurement for transverse vibrations of moving catenaries in mine hoists using digital image processing techniques

    NASA Astrophysics Data System (ADS)

    Yao, Jiannan; Xiao, Xingming; Liu, Yao

    2016-03-01

    This paper proposes a novel, non-contact, sensing method to measure the transverse vibrations of hoisting catenaries in mine hoists. Hoisting catenaries are typically moving cables and it is not feasible to use traditional methods to measure their transverse vibrations. In order to obtain the transverse displacements of an arbitrary point in a moving catenary, by superposing a mask image having the predefined reference line perpendicular to the hoisting catenaries on each frame of the processed image sequence, the dynamic intersecting points with a grey value of 0 in the image sequence could be identified. Subsequently, by traversing the coordinates of the pixel with a grey value of 0 and calculating the distance between the identified dynamic points from the reference, the transverse displacements of the selected arbitrary point in the hoisting catenary can be obtained. Furthermore, based on a theoretical model, the reasonability and applicability of the proposed camera-based method were confirmed. Additionally, a laboratory experiment was also carried out, which then validated the accuracy of the proposed method. The research results indicate that the proposed camera-based method is suitable for the measurement of the transverse vibrations of moving cables.

  20. Solids flow mapping in gas-solid risers

    NASA Astrophysics Data System (ADS)

    Bhusarapu, Satish Babu

    Gas-solid risers are extensively used in many industrial processes for gas-solid reactions (e.g. coal combustion and gasification) and for solid catalyzed gas phase reactions (e.g. fluid catalytic cracking, butane oxidation to maleic anhydride). Ab initio prediction of the complex multiphase fluid dynamics in risers is not yet possible, which makes reactor modeling difficult. In particular, quantification of solids flow and mixing is important. Almost all the experimental techniques used to characterize solids flow lead to appreciable errors in measured variables in large scale, high mass flux systems. In addition, none of the experimental techniques provide all the relevant data required to develop a satisfactory solids flow model. In this study, non-invasive Computer Automated Radioactive Particle Tracking (CARPT) is employed to visualize and quantify the solids dynamics and mixing in the gas-solid riser of a Circulating Fluidized Bed (CFB). A single radioactive tracer particle is monitored during its multiple visits to the riser and with an assumption of ergodicity, the following flow parameters are estimated: (a) Overall solids mass flux in the CFB loop. (b) Solids residence time distribution in the riser and down-comer. (c) Lagrangian and Eulerian solids velocity fields in a fully-developed section of the riser. This includes velocity fluctuations and components of the diffusivity tensor. The existing CARPT technique is extended to large scale systems. A new algorithm, based on a cross-correlation search, is developed for position rendition from CARPT data. Two dimensional solids holdup profiles are estimated using gamma-ray computed tomography. The image quality from the tomography data is improved by implementing an alternating minimization algorithm. This work establishes for the first time a reliable database for local solids dynamic quantities such as time-averaged velocities, Reynolds stresses, eddy diffusivities and turbulent kinetic energy. In addition

  1. Effects of vortex excitation on the response of flexible risers

    SciTech Connect

    Sakamoto, Takashi; Hobbs, R.E.

    1995-12-31

    A new approach to vortex shedding, incorporating lift forces by a quasi-steady model, is used to evaluate the effects of vortex excitation. The modeled lift forces are used directly as a part of the external forces in the equations of motion. The effects of the vortex excitation on the flexible riser are presented by comparing the results derived in analyses with and without lift forces. Lift forces produce small lateral vibrations of the riser, and cause larger displacements under current and wave loading because of the larger effective drag coefficient. Even though the vibration amplitudes are modest, the associated bending stresses are not insignificant in the context of fatigue.

  2. Design, test and commercialization considerations of OTEC pilot plant riser cables

    SciTech Connect

    Garrity, T. F.; Eaton, R.; Dalton, T.; Pieroni, C.; Walsh, J. P.

    1980-01-01

    Discussion addresses riser cable system development for OTEC pilot plants transmitting power in the range of 10 to 40 MW. Specifically, design, testing and status of riser cable system development are reviewed. Further discussion encompasses unique technical, hardware and operational considerations associated with the commercialization of riser cable systems.

  3. Design review report for multiport riser final design review

    SciTech Connect

    McWethy, L.M.; Sheen, E.M.

    1994-05-01

    This design review examined the design documents contained in a notebook prepared for the final design review of the multiport riser assembly. This assembly will support the Hydrogen Mitigation Test program for mitigation of safety issues for Hanford Waste Tank 241-SY-101. The purpose of the Multiport Riser is to provide multiple access ports of several diameters in a single 42 inch riser for simultaneous access of test and support equipment. The notebook was titled: {open_quotes}Multiport Riser Final Design Review.{close_quotes} The review was conducted using a database comment registration system whereby the reviewer comments were entered into the database and each comment was given a unique identifier. During the review, each comment was referred to by its identifier. Changes to comments, responses, and actions needed were made with the agreement of the committee and the reviewers at the formal design review meeting held March 1, 1994. When the structural analyses were available, they were distributed for review which allowed closure of all design review comments. Approval of the design was achieved and supporting documents are included in this report.

  4. Stress analysis of the subsea dynamic riser baseprocess piping

    NASA Astrophysics Data System (ADS)

    Ju, Xuanze; Fang, Wei; Yin, Hanjun; Jiang, Ying

    2014-09-01

    Thesubsea dynamic riser base (SDRB) is an important piece of equipment for the floating production platform mooring system. One end is connected to the rigid pipeline, carrying a rigid pipeline thermal expansion load and the other end is connected to a flexible riser, carrying the dynamic load of the flexible riser, so its function is a transition connection between the flexible riser and the rigid pipeline which fixes the flexible riser on the seabed. On the other hand, as a typical subsea product, the design will satisfy the requirements of the standards for subsea products. By studying the stress analysisphilosophy of the topside piping and subsea pipeline, a physical model and procedure for piping stress analysis of the SDRB have been established. The conditions of the adverse design load have been considered, and a combination of the static load from the rigid pipeline and the dynamic load flexibility has also been optimized. And a comparative analysis between the AMSE, DNV and API standards for piping stress with the checking rules has been done. Because the SDRB belongs to the subsea pipeline terminal product, the use of DNV standards to check its process piping stress is recommended. Finally, the process piping stress of the SDRB has been calculated, and the results show that the jacket pipe and the carrier pipe stress of the SDRB process piping satisfy the DNV standards as a whole.The bulkhead cannot be accurately simulated by the AutoPIPE software which uses the FEA software ANSYS in the detailed analysis, but the checking results will still meet the requirements of the DNV standards.

  5. Theoretical performance of cross-wind axis turbines with results for a catenary vertical axis configuration

    NASA Technical Reports Server (NTRS)

    Muraca, R. J.; Stephens, M. V.; Dagenhart, J. R.

    1975-01-01

    A general analysis capable of predicting performance characteristics of cross-wind axis turbines was developed, including the effects of airfoil geometry, support struts, blade aspect ratio, windmill solidity, blade interference and curved flow. The results were compared with available wind tunnel results for a catenary blade shape. A theoretical performance curve for an aerodynamically efficient straight blade configuration was also presented. In addition, a linearized analytical solution applicable for straight configurations was developed. A listing of the computer program developed for numerical solutions of the general performance equations is included in the appendix.

  6. Modal analysis of measurements from a large-scale VIV model test of a riser in linearly sheared flow

    NASA Astrophysics Data System (ADS)

    Lie, H.; Kaasen, K. E.

    2006-05-01

    Large-scale model testing of a tensioned steel riser in well-defined sheared current was performed at Hanøytangen outside Bergen, Norway in 1997. The length of the model was 90 m and the diameter was 3 cm. The aim of the present work is to look into this information and try to improve the understanding of vortex-induced vibrations (VIV) for cases with very high order of responding modes, and in particular to study if and under which circumstances the riser motions would be single-mode or multi-mode. The measurement system consisted of 29 biaxial gauges for bending moment. The signals are processed to yield curvature and displacement and further to identify modes of vibration. A modal approach is used successfully employing a combination of signal filtering and least-squares fitting of precalculated mode-shapes. As a part of the modal analysis, it is demonstrated that the equally spaced instrumentation limited the maximum mode number to be extracted to be equal to the number of instrumentation locations. This imposed a constraint on the analysis of in-line (IL) vibration, which occurs at higher frequencies and involves higher modes than cross-flow (CF). The analysis has shown that in general the riser response was irregular (i.e. broad-banded) and that the degree of irregularity increases with the flow speed. In some tests distinct spectral peaks could be seen, corresponding to a dominating mode. No occurrences of single-mode (lock-in) were seen. The IL response is more broad-banded than the CF response and contains higher frequencies. The average value of the displacement r.m.s over the length of the riser is computed to indicate the magnitude of VIV motion during one test. In the CF direction the average displacement is typically 1/4 of the diameter, almost independent of the flow speed. For the IL direction the values are in the range 0.05 0.08 of the diameter. The peak frequency taken from the spectra of the CF displacement at riser midpoint show approximately

  7. Comparison of optical and electrical measurements of the pantograph-catenary contact force

    NASA Astrophysics Data System (ADS)

    Bocciolone, Marco; Bucca, Giuseppe; Collina, Andrea; Comolli, Lorenzo

    2010-09-01

    In railway engineering the monitoring of contact force between pantograph and catenary gives information about the interaction between the two systems and it is useful to check the status of the overhead line. Indeed the failure of the catenary is one of the main causes of out of order problems. This study was conducted in a test campaign on an underground train instrumented with sensors able to monitor the line status. One of the more important measured quantities is the pantograph contact force, and two measurement systems were implemented: one optical and another electrical. The optical one was based on FBG sensors applied on the pantograph collector strip; the electrical one was based on two load cells positioned at the sides of the collector strip. The in-line measurements show that the optical solution is very promising, providing very reliable results that can be successfully used in the monitoring application, allowing the determination of the critical point in the line. The thermal compensation of any FBG sensors is a known problem and here is no exception: a thermal compensator was used to get also mean value measurements and the results are discussed.

  8. Analysis of dynamic interaction between catenary and pantograph with experimental verification and performance evaluation in new high-speed line

    NASA Astrophysics Data System (ADS)

    Lee, Jin Hee; Park, Tae Won; Oh, Hyuck Keun; Kim, Young Guk

    2015-08-01

    Understanding the dynamic interaction between the catenary and pantograph of a high-speed train is the one of the most important technical issues in the railway industry. This is because the catenary-pantograph system plays a crucial role in providing electric power to the railway vehicle for stable operation. The aim of the present paper is to estimate the current-collection performance of this system by using numerical analysis, in particular, the flexible multibody dynamic analysis technique. To implement large deformable catenary wires, an absolute nodal coordinate formulation is used for the cable element. Additionally, an efficient contact element and an interactive model for the catenary-pantograph system are introduced. Each developed model is then used for analytical and experimental verification. Actual on-line test results of existing high-speed railway vehicles are presented and used to verify the analysis model. Finally, the performance characteristics of a new 400 km/h-class high-speed line are estimated and evaluated on the basis of international standards.

  9. Remote installation of risers on underground nuclear waste storage tanks

    SciTech Connect

    Jackson, J.P.; Gessner, R.F.

    1988-03-01

    The West Valley Demonstration Project was established to solidify 2120 m/sup 3/ (560,000) gallons of high-level nuclear waste generated during six years of commercial nuclear fuel reprocessing. This liquid will be processed to remove radioactive elements which, with the remaining sludge, will be combined with glass formers and be converted into borosilicate glass. Risers were installed on the high-level tank for installation of pumps which will be used to remove the liquid and sludge. The extensive use of remote technology was required to install the risers and to minimize operator exposure to high levels of radiation and contamination. The riser installation required remotely: drilling through two feet of concrete shielding; installing pump access pipes which are welded to the tank top; and cutting holes in tanks located 3658 mm (12) feet below ground. These operations were successfully completed 13 times without exposing personnel to high-level radiation or contamination. Specially designed remote equipment was developed for each step of this operation. Extensive operator training in the use of this equipment was performed on a tank with low radiation prior to work on the high-level tank. This paper discusses the application of remote technology that assured a quality job was safely accomplished. 3 refs., 18 figs., 2 tabs.

  10. Behavior of unbonded flexible risers subject to axial tension

    NASA Astrophysics Data System (ADS)

    Ren, Shao-fei; Tang, Wen-yong; Guo, Jin-ting

    2014-04-01

    Owing to nonlinear contact problems with slip and friction, a lot of limiting assumptions are made when developing analytical models to simulate the behavior of an unbonded flexible riser. Meanwhile, in order to avoid convergence problems and excessive calculating time associated with running the detailed finite element (FE) model of an unbonded flexible riser, interlocked carcass and zeta layers with complicated cross section shapes are replaced by simple geometrical shapes (e.g. hollow cylindrical shell) with equivalent orthotropic materials. But the simplified model does not imply the stresses equivalence of these two layers. To solve these problems, based on ABAQUS/Explicit, a numerical method that is suitable for the detailed FE model is proposed. In consideration of interaction among all component layers, the axial stiffness of an eight-layer unbonded flexible riser subjected to axial tension is predicted. Compared with analytical and experimental results, it is shown that the proposed numerical method not only has high accuracy but also can substantially reduce the calculating time. In addition, the impact of the lay angle of helical tendons on axial stiffness is discussed.

  11. A CFD study of gas-solid jet in a CFB riser flow

    SciTech Connect

    Li, Tingwen; Guenther, Chris

    2012-03-01

    Three-dimensional high-resolution numerical simulations of a gas–solid jet in a high-density riser flow were conducted. The impact of gas–solid injection on the riser flow hydrodynamics was investigated with respect to voidage, tracer mass fractions, and solids velocity distribution. The behaviors of a gas–solid jet in the riser crossflow were studied through the unsteady numerical simulations. Substantial separation of the jetting gas and solids in the riser crossflow was observed. Mixing of the injected gas and solids with the riser flow was investigated and backmixing of gas and solids was evaluated. In the current numerical study, both the overall hydrodynamics of riser flow and the characteristics of gas–solid jet were reasonably predicted compared with the experimental measurements made at NETL.

  12. Fatigue life assessment of top tensioned risers under vortex-induced vibrations

    NASA Astrophysics Data System (ADS)

    Li, Xiaomin; Guo, Haiyan; Meng, Fanshun

    2010-03-01

    The fatigue life of top tensioned risers under vortex-induced vibrations (VIVs) with consideration of the effect of internal flowing fluid on the riser is analyzed in the time domain. The long-term stress histories of the riser under VIVs are calculated and the mean stresses, the number of stress cycles and amplitudes are determined by the rainflow counting method. The Palmgren-Miner rule for cumulative damage theory with a specified S-N curve is used to estimate the fatigue life of the riser. The corresponding numerical programs numerical simulation of vortex-induced vibrations (NSVIV) which can be used to calculate the VIV response and fatigue life of the riser are compiled. Finally the influences of the riser’s parameters such as flexural rigidity, top tension and internal flow velocity on the fatigue life of the riser are analyzed in detail and some conclusions are drawn.

  13. Failure assessment of aluminum liner based filament-wound hybrid riser subjected to internal hydrostatic pressure

    NASA Astrophysics Data System (ADS)

    Dikshit, Vishwesh; Seng, Ong Lin; Maheshwari, Muneesh; Asundi, A.

    2015-03-01

    The present study describes the burst behavior of aluminum liner based prototype filament-wound hybrid riser under internal hydrostatic pressure. The main objective of present study is to developed an internal pressure test rig set-up for filament-wound hybrid riser and investigate the failure modes of filament-wound hybrid riser under internal hydrostatic burst pressure loading. The prototype filament-wound hybrid riser used for burst test consists of an internal aluminum liner and outer composite layer. The carbon-epoxy composites as part of the filament-wound hybrid risers were manufactured with [±55o] lay-up pattern with total composite layer thickness of 1.6 mm using a CNC filament-winding machine. The burst test was monitored by video camera which helps to analyze the failure mechanism of the fractured filament-wound hybrid riser. The Fiber Bragg Grating (FBG) sensor was used to monitor and record the strain changes during burst test of prototype filament-wound hybrid riser. This study shows good improvements in burst strength of filament-wound hybrid riser compared to the monolithic metallic riser. Since, strain measurement using FBG sensors has been testified as a reliable method, we aim to further understand in detail using this technique.

  14. Deep-water riser fatigue monitoring systems based on acoustic telemetry

    NASA Astrophysics Data System (ADS)

    Li, Baojun; Wang, Haiyan; Shen, Xiaohong; Yan, Yongsheng; Yang, Fuzhou; Hua, Fei

    2014-12-01

    Marine risers play a key role in the deep and ultra-deep water oil and gas production. The vortex-induced vibration (VIV) of marine risers constitutes an important problem in deep water oil exploration and production. VIV will result in high rates of structural failure of marine riser due to fatigue damage accumulation and diminishes the riser fatigue life. In-service monitoring or full scale testing is essential to improve our understanding of VIV response and enhance our ability to predict fatigue damage. One marine riser fatigue acoustic telemetry scheme is proposed and an engineering prototype machine has been developed to monitor deep and ultra-deep water risers' fatigue and failure that can diminish the riser fatigue life and lead to economic losses and eco-catastrophe. Many breakthroughs and innovation have been achieved in the process of developing an engineering prototype machine. Sea trials were done on the 6th generation deep-water drilling platform HYSY-981 in the South China Sea. The inclination monitoring results show that the marine riser fatigue acoustic telemetry scheme is feasible and reliable and the engineering prototype machine meets the design criterion and can match the requirements of deep and ultra-deep water riser fatigue monitoring. The rich experience and field data gained in the sea trial which provide much technical support for optimization in the engineering prototype machine in the future.

  15. Guided-waves technique for inspecting the health of wall-covered building risers

    NASA Astrophysics Data System (ADS)

    Tse, Peter W.; Chen, J. M.; Wan, X.

    2015-03-01

    The inspection technique uses guided ultrasonic waves (GW) has been proven effective in detecting pipes' defects. However, as of today, the technique has not attracted much market attention because of insufficient field tests and lack of traceable records with proven results in commercial applications. In this paper, it presents the results obtained by using GW to inspect the defects occurred in real gas risers that are commonly installed in tall buildings. The purpose of having risers is to deliver gas from any building external piping system to each household unit of the building. The risers extend from the external wall of the building, penetrate thorough the concrete wall, into the kitchen or bathroom of each household unit. Similar to in-service pipes, risers are prone to corrosion due to water leaks into the concrete wall. However, the corrosion occurs in the section of riser, which is covered by the concrete wall, is difficult to be inspected by conventional techniques. Hence, GW technique was employed. The effectiveness of GW technique was tested by laboratory and on-site experiments using real risers gathered from tall buildings. The experimental results show that GW can partially penetrate thorough the riser's section that is covered by wall. The integrity of the wall-covered section of a riser can be determined by the reflected wave signals generated by the corroded area that may exit inside the wall-covered section. Based on the reflected wave signal, one can determine the health of the wall-covered riser.

  16. Kennedy Space Center (KSC) Pad B Catenary Capability Analysis and Technical Exchange Meeting (TEM) Support

    NASA Technical Reports Server (NTRS)

    Wilson, Timmy R.; Kichak, Robert; Rakov, Vladimir; Kithil, Richard, Jr.; Sargent, Noel B.

    2009-01-01

    The existing lightning protection system at Pad 39B for the Space Shuttle is an outgrowth of a system that was put in place for the Apollo Program. Dr. Frank Fisher of Lightning Technologies was a key participant in the design and implementation of that system. He conveyed to the NESC team that the catenary wire provision was put in place quickly (as assurance against possible vehicle damage causing critical launch delays) rather than being implemented as a comprehensive system designed to provide a high degree of guaranteed protection. Also, the technology of lightning protection has evolved over time with considerable work being conducted by groups such as the electric utilities companies, aircraft manufacturers, universities, and others. Several accepted present-day methods for analysis of lightning protection were used by Drs. Medelius and Mata to study the expected lightning environment for the Pad 39B facility and to analyze the degree of protection against direct lightning attachment to the Space Shuttle. The specific physical configuration directly affects the vulnerability, so cases that were considered included the RSS next to and rolled back from the Space Shuttle, and the GOx Vent Arm both extended and withdrawn from the ET. Elements of the lightning protection system at Pad 39B are shown in Figure 6.0-1 and consist of an 80 foot insulating mast on top of the Fixed Support Structure (FSS), a catenary wire system that runs from the mast in a North/South direction to grounds 1000 feet away on each side of the mast, the RSS which can either be next to or away from the Space Shuttle, and a GOx vent that can either be extended or retracted from the top of the ET.

  17. Program for catenary-pantograph analysis, PrOSA statement of methods and validation according EN 50318

    NASA Astrophysics Data System (ADS)

    Finner, Lars; Poetsch, Gero; Sarnes, Bernhard; Kolbe, Michael

    2015-03-01

    DB Systemtechnik is a high-performing, customer-driven service provider that, as well as authoritatively serving the Deutsche Bahn Group by dint of its specialist knowledge is also increasingly active on the global railway market. Development and testing of pantograph models and catenary systems have been part of the company's essential activity fields from the beginning. Therefore, an efficient and high-performing simulation tool is indispensable. That is why DB Systemtechnik spent high efforts to develop the program PrOSA in cooperation with the Heinz-Nixdorf-Institut (HNI) of the university Paderborn to simulate the interaction of pantograph and catenary. This article gives an overview of the most relevant properties of PrOSA. Furthermore, it is described how the benchmark requirements were implemented and processed.

  18. An optimized FBG-based fatigue monitoring strategy on deepwater risers

    NASA Astrophysics Data System (ADS)

    Li, Xuan; Ren, Peng; Zhou, Zhi; Ou, Jinping

    2014-11-01

    For the sake of the increasing demands of oil and gas essential, scientists and engineers have exerted great efforts in obtaining natural resources deposited in the deep water. Risers, as the channel between platform and wellhead, play a key role in oil and gas transportation. Subjected to coarse environmental conditions and uncertain loading patterns, risers would display complex dynamic behaviors which could result in severe fatigue damages. Recently, riser response is commonly measured using passive and durable Fiber Bragg Grating (FBG) strain sensors for industry safety, especially for Integrity Management (IM). However, for technique difficulties as well as economical consideration, it is impossible to execute distributed fatigue monitoring on the whole riser, which makes it essential to find out an optimized method utilizing the least number of sensors and reconstruct the global response of risers. This paper propose a method which combines H2 norms and Kalman filter to give optimal state estimation of risers based on limited FBG-based dynamic strain information. The H2 norms are used to give guideline for optimized sensor placement. Meanwhile, Kalman filter realize the global response reconstruction of risers as well as minimize the environmental disturbance. The accuracy and efficiency of the method has been verified by a numerical case. This study provides an FBG-based early warning technique for industry application of deepwater risers in future.

  19. Experimental study and modelling of overheating of electrical catenary-pantograph interface for trains supplied with power in station

    NASA Astrophysics Data System (ADS)

    Bausseron, Thomas; Baucour, Philippe; Glises, Raynal; Verschelde, Sylvain; Chamagne, Didier

    2015-06-01

    For railroads and trains, there have been many incidents involving catenary overheating at the contact with the pantograph when a train is supplied with power while standing still. The overheating of the catenary-pantograph interface can sometimes cause the contact wire to break. In order to anticipate the occurrence of such costly problems, the FEMTO-ST Institute has carried out theoretical and experimental studies in collaboration with the French National Railway Company (SNCF) to better understand this phenomenon. First, a 2D transient electrical model was developed for the contact wire. This allows the current distribution in the wire to be estimated to obtain an accurate measure of the internal heat generation. The heat produced by the interface was considered and split between the catenary and pantograph with an analytical model. Finally, the heat transfer equation for the wire under particular boundary conditions was solved for the entire finite difference network based on Euler's implicit method. The transient modelling results of the wire heating were compared with earlier experimental values, and a parametric study was performed.

  20. Dynamics of High-Speed Train Pantograph-Catenary Co-Simulation of Finite Element and Multibody Codes

    NASA Astrophysics Data System (ADS)

    Ambrósio, Jorge; Rauter, Frederico; Pombo, João; Pereira, Manuel

    2010-05-01

    The pantograph-catenary system, used for collecting electric energy in high-speed trains should ideally run with low contact forces but without contact loss. Not only defects on the overhead equipment, environmental conditions become more important as the operational speed increases but also the flexibility of the pantograph components may play a role on the overhead contact. In this work a flexible multibody methodology using of the mean-axis conditions, as reference conditions, the mode component synthesis, to reduce the number of generalized coordinates of the system and virtual bodies, to allow using all kinematic joints available for multibody modeling and application of external forces, are used to build flexible multibody pantograph models. The catenary model is build with linear finite elements in a stand-alone code, which is co-simulated with the multibody code to represent the complete system interaction, and the complete nonlinear dynamics of the overhead equipment. A flexible multibody model of the pantograph is described and proposed being the quality of the pantograph-catenary contact analyzed and discussed.

  1. W3MAMCAT: a world wide web based tool for mammillary and catenary compartmental modeling and expert system distinguishability.

    PubMed

    Russell, Solomon; Distefano, Joseph J

    2006-07-01

    W(3)MAMCAT is a new web-based and interactive system for building and quantifying the parameters or parameter ranges of n-compartment mammillary and catenary model structures, with input and output in the first compartment, from unstructured multiexponential (sum-of-n-exponentials) models. It handles unidentifiable as well as identifiable models and, as such, provides finite parameter interval solutions for unidentifiable models, whereas direct parameter search programs typically do not. It also tutorially develops the theory of model distinguishability for same order mammillary versus catenary models, as did its desktop application predecessor MAMCAT+. This includes expert system analysis for distinguishing mammillary from catenary structures, given input and output in similarly numbered compartments. W(3)MAMCAT provides for universal deployment via the internet and enhanced application error checking. It uses supported Microsoft technologies to form an extensible application framework for maintaining a stable and easily updatable application. Most important, anybody, anywhere, is welcome to access it using Internet Explorer 6.0 over the internet for their teaching or research needs. It is available on the Biocybernetics Laboratory website at UCLA: www.biocyb.cs.ucla.edu.

  2. Experimental investigation of vortex-induced vibration of long marine risers

    NASA Astrophysics Data System (ADS)

    Trim, A. D.; Braaten, H.; Lie, H.; Tognarelli, M. A.

    2005-11-01

    There is considerable disparity between predictions of marine riser vortex-induced vibration (VIV) fatigue damage, and often the agreement between computer models and observed VIV-related damage is inaccurate by orders of magnitude. Resulting problems for deepwater riser design are the need for large safety factors on fatigue damage predictions and the use of expensive vortex-suppression devices (e.g. helical strakes). Understanding is especially limited for long risers, which may be excited in multiple and higher modes. Norwegian Deepwater Programme (NDP)—a group of oilfield licensees in Norway—has commissioned experiments on riser models over a range of scales and current conditions in order to improve the ability to predict VIV. Recently, testing of a model with an L/D (length-to-diameter ratio) of 1400 was conducted at Marintek's Ocean Basin in Trondheim. The riser was tested without VIV suppression and with various strake arrangements. Testing was performed on an innovative test rig that could simulate uniform and linearly sheared currents, with a composite fibre model that featured a dense array of high-quality instrumentation. In-line and cross-flow responses were considered important with respect to fatigue. Indeed, this study reinforces recently published results that in-line fatigue damage is as severe as cross-flow fatigue damage. However, industry analysis approaches generally ignore in-line damage due to VIV. The findings also indicate that the response character of a bare riser can be quite distinct from that of a riser partially or fully covered with helical strakes. In addition, while helical strakes of different types can be effective in mitigating VIV fatigue of long risers, their performance is dependent on their geometry. Finally, the results suggest that a key consideration in VIV fatigue design is the length of suppression coverage and the nature of the flow to which the bare section of the riser is exposed.

  3. Freeze plug proves safe, economical in riser repair

    SciTech Connect

    Nelson, M.J.

    1995-05-01

    In October 1992, Exxon Pipeline Co., Houston, performed in the Gulf of Mexico what the company believes to have been the first underwater freeze-plug procedure. To form a plug, water in a small section of the pipe is frozen with liquid nitrogen. In partially replacing a 10-in. riser at South Marsh Island Block 6A, Exxon Pipeline worked closely with a freeze-plug service company to minimize environmental and personnel exposure and to avoid the chance of an oil spill. The freeze plug reduced the time the pipe was open-ended during the repair, and hydrotesting the freeze plug area and repair section ensured integrity. The paper describes onshore testing of the procedures, pre-work surface cleaning, and the freeze-plug procedure.

  4. Two-riser system improves drilling at Auger prospect

    SciTech Connect

    Gonzalez, R.; Marsh, G.L.; Ritter, P.B.; Mendel, P.E. )

    1992-02-10

    This paper reports on a two-rise system (TRS) for drilling deepwater development wells which eliminates some of the limitations of conventional subsea technology and allows flexibility in well programs. Shell Offshore Inc.'s deep exploratory wells in Garden Banks 426 and 471 have encountered drilling problems that were attributed to limitations in casing sizes imposed by conventional subsea drilling systems. These problems are not uncommon in exploratory deepwater, deep well drilling in the Gulf of Mexico. Reservoir depths of up to 19,500 ft true vertical depth (TVD) and 7-in. production casing requirements led to potentially troublesome and expensive well plans. Because of the constraints placed on the development drilling program by completion requirements and directional drilling, a two-riser system was designed and fabricated. Solving such significant drilling problems has reduced overall development costs.

  5. Engineering study - installation of new risers in Single-Shell Tanks

    SciTech Connect

    Magruder, W.J.

    1994-08-01

    A sampling program is being developed to characterize the 149 underground SSTs on the Hanford Site. The sampling effort will require access to the tank interior in a minimum of two locations per tank. Some of the risers suitable for sampling are either unavailable or are not in locations for proper characterization of the tank contents. Additional risers will be required in the SSTs to support the tank characterization sampling program. The purpose of this engineering study is to review alternatives for installation of new riser in the SSTs.

  6. Seariser full scale test campaigns: Riser dynamic behavior under current and under sinusoidal top motions

    SciTech Connect

    Giuggioli, A.; Mirza, S.; Trave, F.

    1995-12-31

    Results of extensive tests at sea on a single instrumented riser are presented. The tests were conducted to examine the validity of existing calculation procedures of riser response to current loading and to investigate the occurrence of hydroelastic vibration due to vortex shedding. It was identified that the riser was vibrating laterally in the first natural mode due to vortex shedding. Lateral amplitude was 52% of the diameter. When top of riser executed sinusoidal motion, a lock-in condition occurred at the first and second natural frequency, with the lateral response about 0.50 of the diameter. The hydrodynamic coefficients calculated from these tests are also reported and show agreement with the published data.

  7. Frequency domain response of a parametrically excited riser under random wave forces

    NASA Astrophysics Data System (ADS)

    Lei, Song; Zhang, Wen-Shou; Lin, Jia-Hao; Yue, Qian-Jin; Kennedy, D.; Williams, F. W.

    2014-01-01

    Floating Production, Drilling, Storage and Offloading units represent a new technology with a promising future in the offshore oil industry. An important role is played by risers, which are installed between the subsea wellhead and the Tension Leg Deck located in the middle of the moon-pool in the hull. The inevitable heave motion of the floating hull causes a time-varying axial tension in the riser. This time dependent tension may have an undesirable influence on the lateral deflection response of the riser, with random wave forces in the frequency domain. To investigate this effect, a riser is modeled as a Bernoulli-Euler beam. The axial tension is expressed as a static part, along with a harmonic dynamic part. By linearizing the wave drag force, the riser's lateral deflection is obtained through a partial differential equation containing a time-dependent coefficient. Applying the Galerkin method, the equation is reduced to an ordinary differential equation that can be solved using the pseudo-excitation method in the frequency domain. Moreover, the Floquet-Liapunov theorem is used to estimate the stability of the vibration system in the space of parametric excitation. Finally, stability charts are obtained for some numerical examples, the correctness of the proposed method is verified by comparing with Monte-Carlo simulation and the influence of the parametric excitation on the frequency domain responses of the riser is discussed.

  8. Strain monitoring of drilling riser in deepwater based on fiber Bragg gratings

    NASA Astrophysics Data System (ADS)

    Jiang, Yajun; Yang, Dexing; Wang, Jun; Xu, Jian; Qin, Chuan; Liao, Wei; Zhao, Jianlin; Wang, Haiyan; Jiang, Shiquan

    2011-11-01

    It is very important to monitor the lateral and axial strains of drilling riser for evaluation its health in deepwater. An optical fiber strain sensing system based on optical fiber Bragg gratings (FBGs) used for monitoring the strain of drilling riser is presented. The optical fiber strain sensors are made by embedding FBGs into thin columned fiber reinforced polymer which protect FBGs from seawater corrosion. Four optical fiber strain sensors are installed parallel to the riser axis and arranged at 90° angles around the riser by a home-made metal belt, at the same time, twelve resistance strain gauges are pasted near the sensors around the drilling riser at 30° angles as reference sensors. A scaled drilling riser about 1 meter long and 0.245m diameter is pressed in the lateral and axial direction in the range of 0-400KN, the experimental results show that the relative error between optical fiber strain sensors and resistance strain gauges is less than 6%.

  9. Cold-forged connector ties back well risers in Congo field

    SciTech Connect

    Taylor, W.M.; Tison, M.; Bahoumina, A.

    1997-05-05

    The tieback of eleven 10 3/4-in., high-pressure risers in Elf Congo`s offshore N`Kossa field used a cold-forge tieback system to create a metal seal. The time-saving tieback method allows for placing the risers in residual tension. The installation work was completed in the fall of 1995. Average time to complete the 10 3/4-in. casing tiebacks, including test and nipple-up and nipple-down times, averaged 52 hr/well. Tiebacks for all three casing strings averaged 90 hr for all surface and subsea operations including BOP test and nipple-up/nipple-down time. Metal sealing of the primary casing annulus has been made practical because the offshore industry has gone toward compact-wellheads and hanging of the completion on a mandrel. Hanging the completion on a mandrel, however, has it own set of considerations. Exact riser length may be difficult to predict before running because the riser must first be locked into the mudline casing hanger and then landed out on the support shoulder in the surface head. Also, a general desire is that riser tieback strings should be in tension after installation. This is not always easy with a passive or dumb hanger and fixed should configuration. Threaded, adjustable mandrel hanger systems exist but can require very close casing string space-out to achieve the desired residual riser tension. The paper describes the objectives, forged sleeves, running sequence, cold forging, and the prototype test.

  10. Analysis of the effects of corrosion probe on riser 241-AN-102-WST-16 during seismic event

    SciTech Connect

    ZIADA, H.H.

    1998-11-06

    This analysis supports the installation activity of the corrosion probe in Tank 241-AN-102. The probe is scheduled to be installed in Riser 241-AN-102-WST-16 (formerly known as Riser 15B). The purpose of this analysis is to evaluate the potential effect of the corrosion probe on the riser during a credible seismic event. The previous analysis (HNF 1997a) considered only pump jet impingement loading.

  11. Flow Mapping in a Gas-Solid Riser via Computer Automated Radioactive Particle Tracking (CARPT)

    SciTech Connect

    Muthanna Al-Dahhan; Milorad P. Dudukovic; Satish Bhusarapu; Timothy J. O'hern; Steven Trujillo; Michael R. Prairie

    2005-06-04

    Statement of the Problem: Developing and disseminating a general and experimentally validated model for turbulent multiphase fluid dynamics suitable for engineering design purposes in industrial scale applications of riser reactors and pneumatic conveying, require collecting reliable data on solids trajectories, velocities ? averaged and instantaneous, solids holdup distribution and solids fluxes in the riser as a function of operating conditions. Such data are currently not available on the same system. Multiphase Fluid Dynamics Research Consortium (MFDRC) was established to address these issues on a chosen example of circulating fluidized bed (CFB) reactor, which is widely used in petroleum and chemical industry including coal combustion. This project addresses the problem of lacking reliable data to advance CFB technology. Project Objectives: The objective of this project is to advance the understanding of the solids flow pattern and mixing in a well-developed flow region of a gas-solid riser, operated at different gas flow rates and solids loading using the state-of-the-art non-intrusive measurements. This work creates an insight and reliable database for local solids fluid-dynamic quantities in a pilot-plant scale CFB, which can then be used to validate/develop phenomenological models for the riser. This study also attempts to provide benchmark data for validation of Computational Fluid Dynamic (CFD) codes and their current closures. Technical Approach: Non-Invasive Computer Automated Radioactive Particle Tracking (CARPT) technique provides complete Eulerian solids flow field (time average velocity map and various turbulence parameters such as the Reynolds stresses, turbulent kinetic energy, and eddy diffusivities). It also gives directly the Lagrangian information of solids flow and yields the true solids residence time distribution (RTD). Another radiation based technique, Computed Tomography (CT) yields detailed time averaged local holdup profiles at

  12. Modeling of the formation of under-riser macrosegregation during solidification of binary alloys

    SciTech Connect

    Diao, Q.Z.; Tsai, H.L. )

    1994-05-01

    The formation of macrosegregation in a rectangular ingot with reduced cross section from the riser to the casting, chilled from the bottom, has been studied numerically. In addition to positive inverse segregation occurring near the chilled surface, very severe negative segregation around the under-riser region and moderate positive segregation near the top comers of the casting were found. Although large circulating vortexes are created by natural convection in the under-riser region during the early stage of solidification, the fluid flow in the mushy zone is dominated by solidification shrinkage. As a result, the final solute distribution in the casting is determined by the flow of solute-rich liquid in the mushy zone owing to the combined effects of solidification shrinkage and change of cross section from casting to riser. Detailed explanations regarding the effect of different flow phenomena on the formation of the segregations are provided. The effects of riser size and cooling condition at the bottom of the ingot on the formation of macrosegregation also were studied. The predicted negative and positive macrosegregations in the casting compared very well with the available experimental data.

  13. Damage localization of marine risers using time series of vibration signals

    NASA Astrophysics Data System (ADS)

    Liu, Hao; Yang, Hezhen; Liu, Fushun

    2014-10-01

    Based on dynamic response signals a damage detection algorithm is developed for marine risers. Damage detection methods based on numerous modal properties have encountered issues in the researches in offshore oil community. For example, significant increase in structure mass due to marine plant/animal growth and changes in modal properties by equipment noise are not the result of damage for riser structures. In an attempt to eliminate the need to determine modal parameters, a data-based method is developed. The implementation of the method requires that vibration data are first standardized to remove the influence of different loading conditions and the autoregressive moving average (ARMA) model is used to fit vibration response signals. In addition, a damage feature factor is introduced based on the autoregressive (AR) parameters. After that, the Euclidean distance between ARMA models is subtracted as a damage indicator for damage detection and localization and a top tensioned riser simulation model with different damage scenarios is analyzed using the proposed method with dynamic acceleration responses of a marine riser as sensor data. Finally, the influence of measured noise is analyzed. According to the damage localization results, the proposed method provides accurate damage locations of risers and is robust to overcome noise effect.

  14. Study and Test of a New Bundle-Structure Riser Stress Monitoring Sensor Based on FBG.

    PubMed

    Xu, Jian; Yang, Dexing; Qin, Chuan; Jiang, Yajun; Sheng, Leixiang; Jia, Xiangyun; Bai, Yang; Shen, Xiaohong; Wang, Haiyan; Deng, Xin; Xu, Liangbin; Jiang, Shiquan

    2015-11-24

    To meet the requirements of riser safety monitoring in offshore oil fields, a new Fiber Bragg Grating (FBG)-based bundle-structure riser stress monitoring sensor has been developed. In cooperation with many departments, a 49-day marine test in water depths of 1365 m and 1252 m was completed on the "HYSY-981" ocean oil drilling platform. No welding and pasting were used when the sensor was installed on risers. Therefore, the installation is convenient, reliable and harmless to risers. The continuous, reasonable, time-consistent data obtained indicates that the sensor worked normally under water. In all detailed working conditions, the test results show that the sensor can do well in reflecting stresses and bending moments both in and in magnitude. The measured maximum stress is 132.7 MPa, which is below the allowable stress. In drilling and testing conditions, the average riser stress was 86.6 MPa, which is within the range of the China National Offshore Oil Corporation (CNOOC) mechanical simulation results.

  15. Study and Test of a New Bundle-Structure Riser Stress Monitoring Sensor Based on FBG

    PubMed Central

    Xu, Jian; Yang, Dexing; Qin, Chuan; Jiang, Yajun; Sheng, Leixiang; Jia, Xiangyun; Bai, Yang; Shen, Xiaohong; Wang, Haiyan; Deng, Xin; Xu, Liangbin; Jiang, Shiquan

    2015-01-01

    To meet the requirements of riser safety monitoring in offshore oil fields, a new Fiber Bragg Grating (FBG)-based bundle-structure riser stress monitoring sensor has been developed. In cooperation with many departments, a 49-day marine test in water depths of 1365 m and 1252 m was completed on the “HYSY-981” ocean oil drilling platform. No welding and pasting were used when the sensor was installed on risers. Therefore, the installation is convenient, reliable and harmless to risers. The continuous, reasonable, time-consistent data obtained indicates that the sensor worked normally under water. In all detailed working conditions, the test results show that the sensor can do well in reflecting stresses and bending moments both in and in magnitude. The measured maximum stress is 132.7 MPa, which is below the allowable stress. In drilling and testing conditions, the average riser stress was 86.6 MPa, which is within the range of the China National Offshore Oil Corporation (CNOOC) mechanical simulation results. PMID:26610517

  16. The effect of particle inlet conditions on FCC riser hydrodynamics and product yields.

    SciTech Connect

    Chang, S. L.; Golchert, B.; Lottes, S. A.; Zhou, C. Q.; Huntsinger, A.; Petrick, M.

    1999-10-11

    Essential to today's modern refineries and the gasoline production process are fluidized catalytic cracking units. By using a computational fluid dynamics (CFD) code developed at Argonne National Laboratory to simulate the riser, parametric and sensitivity studies were performed to determine the effect of catalyst inlet conditions on the riser hydrodynamics and on the product yields. Simulations were created on the basis of a general riser configuration and operating conditions. The results of this work are indications of riser operating conditions that will maximize specific product yields. The CFD code is a three-dimensional, multiphase, turbulent, reacting flow code with phenomenological models for particle-solid interactions, droplet evaporation, and chemical kinetics. The code has been validated against pressure, particle loading, and product yield measurements. After validation of the code, parametric studies were performed on various parameters such as the injection velocity of the catalyst, the angle of injection, and the particle size distribution. The results indicate that good mixing of the catalyst particles with the oil droplets produces a high degree of cracking in the riser.

  17. Study and Test of a New Bundle-Structure Riser Stress Monitoring Sensor Based on FBG.

    PubMed

    Xu, Jian; Yang, Dexing; Qin, Chuan; Jiang, Yajun; Sheng, Leixiang; Jia, Xiangyun; Bai, Yang; Shen, Xiaohong; Wang, Haiyan; Deng, Xin; Xu, Liangbin; Jiang, Shiquan

    2015-01-01

    To meet the requirements of riser safety monitoring in offshore oil fields, a new Fiber Bragg Grating (FBG)-based bundle-structure riser stress monitoring sensor has been developed. In cooperation with many departments, a 49-day marine test in water depths of 1365 m and 1252 m was completed on the "HYSY-981" ocean oil drilling platform. No welding and pasting were used when the sensor was installed on risers. Therefore, the installation is convenient, reliable and harmless to risers. The continuous, reasonable, time-consistent data obtained indicates that the sensor worked normally under water. In all detailed working conditions, the test results show that the sensor can do well in reflecting stresses and bending moments both in and in magnitude. The measured maximum stress is 132.7 MPa, which is below the allowable stress. In drilling and testing conditions, the average riser stress was 86.6 MPa, which is within the range of the China National Offshore Oil Corporation (CNOOC) mechanical simulation results. PMID:26610517

  18. Yield Improvement in Steel Casting (Yield II)

    SciTech Connect

    Richard A. Hardin; Christoph Beckermann; Tim Hays

    2002-02-18

    This report presents work conducted on the following main projects tasks undertaken in the Yield Improvement in Steel Casting research program: Improvement of Conventional Feeding and Risering Methods, Use of Unconventional Yield Improvement Techniques, and Case Studies in Yield Improvement. Casting trials were conducted and then simulated using the precise casting conditions as recorded by the participating SFSA foundries. These results present a statistically meaningful set of experimental data on soundness versus feeding length. Comparisons between these casting trials and casting trials performed more than forty years ago by Pellini and the SFSA are quite good and appear reasonable. Comparisons between the current SFSA feeding rules and feeding rules based on the minimum Niyama criterion reveal that the Niyama-based rules are generally less conservative. The niyama-based rules also agree better with both the trials presented here, and the casting trails performed by Pellini an d the SFSA years ago. Furthermore, the use of the Niyama criterion to predict centerline shrinkage for horizontally fed plate sections has a theoretical basis according to the casting literature reviewed here. These results strongly support the use of improved feeding rules for horizontal plate sections based on the Niyama criterion, which can be tailored to the casting conditions for a given alloy and to a desired level of soundness. The reliability and repeatability of ASTM shrinkage x-ray ratings was investigated in a statistical study performed on 128 x-rays, each of which were rated seven different times. A manual ''Feeding and Risering Guidelines for Steel Castings' is given in this final report. Results of casting trials performed to test unconventional techniques for improving casting yield are presented. These use a stacked arrangement of castings and riser pressurization to increase the casting yield. Riser pressurization was demonstrated to feed a casting up to four time s the

  19. Moving from Science to Service: Transposing and Sustaining the Early Risers Prevention Program in a Community Service System

    ERIC Educational Resources Information Center

    Bloomquist, Michael L.; August, Gerald J.; Horowitz, Jason L.; Lee, Susanne S.; Jensen, Cheryl

    2008-01-01

    This paper summarizes an effort to transpose and sustain the evidence-based Early Risers "Skills for Success" conduct problems prevention program in a real world community service system. The Early Risers program had previously been implemented by a local agency within the context of research-based operations. In the current initiative,…

  20. Marine riser protector for use on offshore oil drilling rigs in icy waters

    SciTech Connect

    Yashima, N.

    1985-03-19

    An apparatus for protecting a marine riser extending downwardly from a platform of an offshore station above a sea level toward a sea bottom. A tubular protector is removably mounted on the underside of the platform in surrounding relation to the marine riser in the vicinity of the sea level. According to another embodiment, a tubular protector has an upper portion in the shape of a truncated cone for contact with ice floes and a lower portion shaped as a grid-like truncated cone flaring downwardly for diverting ice floes away from the tubular protector.

  1. Acoustic and Perceptual Measures of SATB Choir Performances on Two Types of Portable Choral Riser Units in Three Singer-Spacing Conditions

    ERIC Educational Resources Information Center

    Daugherty, James F.; Manternach, Jeremy N.; Brunkan, Melissa C.

    2013-01-01

    Under controlled conditions, we assessed acoustically (long-term average spectra) and perceptually (singer survey, listener survey) six performances of an soprano, alto, tenor, and bass (SATB) choir ("N" = 27) as it sang the same musical excerpt on two portable riser units (standard riser step height, taller riser step height) with…

  2. Enhanced multi-layer fatigue-analysis approach for unbonded flexible risers

    NASA Astrophysics Data System (ADS)

    Yang, He-zhen; Jiang, Hao; Yang, Qi

    2014-06-01

    This paper proposes an enhanced approach for evaluating the fatigue life of each metallic layer of unbonded flexible risers. Owing to the complex structure of unbonded flexible risers and the nonlinearity of the system, particularly in the critical touchdown zone, the traditional method is insufficient for accurately evaluating the fatigue life of these risers. The main challenge lies in the transposition from global to local analyses, which is a key stage for the fatigue analysis of flexible pipes owing to their complex structure. The new enhanced approach derives a multi-layer stress-decomposition method to meet this challenge. In this study, a numerical model validated experimentally is used to demonstrate the accuracy of the stress-decomposition method. And a numerical case is studied to validate the proposed approach. The results demonstrate that the multi-layer stress-decomposition method is accurate, and the fatigue lives of the metallic layers predicted by the enhanced multi-layer analysis approach are rational. The proposed fatigue-analysis approach provides a practical and reasonable method for predicting fatigue life in the design of unbonded flexible risers.

  3. Tools for Inspecting and Sampling Waste in Underground Radioactive Storage Tanks with Small Access Riser Openings

    SciTech Connect

    Nance, T.A.

    1998-12-17

    Underground storage tanks with 2 inches to 3 inches diameter access ports at the Department of Energy's Savannah River Site have been used to store radioactive solvents and sludge. In order to close these tanks, the contents of the tanks need to first be quantified in terms of volume and chemical and radioactive characteristics. To provide information on the volume of waste contained within the tanks, a small remote inspection system was needed. This inspection system was designed to provide lighting and provide pan and tilt capabilities in an inexpensive package with zoom abilities and color video. This system also needed to be utilized inside of a plastic tent built over the access port to contain any contamination exiting from the port. This system had to be build to travel into the small port opening, through the riser pipe, into the tank evacuated space, and out of the riser pipe and access port with no possibility of being caught and blocking the access riser. Long thin plates were found in many access riser pipes that blocked the inspection system from penetrating into the tank interiors. Retrieval tools to clear the plates from the tanks using developed sampling devices while providing safe containment for the samples. This paper will discuss the inspection systems, tools for clearing access pipes, and solvent sampling tools developed to evaluate the tank contents of the underground solvent storage tanks.

  4. Riser Difference Evaluation from Ultrasonic Wall Thickness Inspection of Thirteen Double-Shell Tanks

    SciTech Connect

    Weier, Dennis R.; Pardini, Allan F.

    2010-03-15

    PNNL has performed an analysis of ultrasonic thickness measurements taken on Hanford's double-shell tanks (DSTs) approximately eight years apart. The analysis was performed to determine whether significant differences exist between ultrasonic thickness measurements made in two opposite risers in Hanford DSTs that have been examined twice.

  5. The Early Risers Preventive Intervention: Testing for Six-year Outcomes and Mediational Processes

    ERIC Educational Resources Information Center

    Bernat, Debra H.; August, Gerald J.; Hektner, Joel M.; Bloomquist, Michael L.

    2007-01-01

    We examined effects of the Early Risers "Skills for Success" early-age-targeted prevention program on serious conduct problems following 5 years of continuous intervention and one year of follow-up. We also examined if intervention effects on proximally-targeted variables found after 3 years mediated intervention effects on conduct problems found…

  6. On fatigue damage accumulation from in-line and cross-flow vortex-induced vibrations on risers

    NASA Astrophysics Data System (ADS)

    Baarholm, G. S.; Larsen, C. M.; Lie, H.

    2006-01-01

    Large-scale model tests of a tensioned steel riser were performed at Hanøytangen outside Bergen, Norway in 1997. The length of the model was 90 m and the diameter was 3 cm. The information from these tests consists of measured bending strains, tension, flow speed and all relevant riser data. In this work, this information is reexamined in an attempt to improve our understanding of vortex-induced vibrations (VIV) for cases with very high order of responding modes. The aim is in particular to study the relative importance of in-line (IL) and cross-flow (CF) vibrations for fatigue damage accumulation. It is shown that fatigue damage is proportional to U (U is the flow velocity) when the modes are dominated by tension. When bending controls the modes, the fatigue damage is proportional to U. A linear SN-curve with slope parameter m=3 is used. The Hanøytangen riser fatigue damage goes as U7 for the lowest velocities and U4 for the highest current velocities. Based on the Hanøytangen data, it seems that the transition velocity between the tension and the bending-stiffness-dominated regions is at the current velocity that gives response at a mode number where a tensioned string and an untensioned beam have equal eigenfrequencies. IL response has a significant contribution to fatigue for cases dominated by the lowest modes. The reason is that IL oscillations will take place at double the frequency of those in CF. For a tension-controlled case, this corresponds to a mode with half the wavelength, while a bending-controlled case will tend to have a wavelength ratio of 2. Since the curvature for a given amplitude increases with the inverse modal wavelength squared, fatigue from IL tends to dominate for cases with tension-controlled modes (low current speed), while CF will dominate for bending-controlled modes (high current speed). This tendency is clearly seen in the experimental data for both CF and IL responses. Fatigue damage is calculated directly from the measured

  7. Bench and Riser Soil Water Content on Semiarid Hillslopes with Terracettes

    NASA Astrophysics Data System (ADS)

    Heinse, R.; Corrao, M.; Eitel, J.; Link, T. E.

    2015-12-01

    Microtopographic features known as terracettes are found throughout many semiarid rangelands. These path-like features roughly perpendicular to the slope are frequently traversed by grazing animals on steep hillslopes. The soil properties and hydrologic function, however, are virtually unknown. This research aimed to identify differences in soil properties between terracette bench and riser features, and their influence on soil water content for two terracetted sites and two non-terracetted control sites (grazed and ungrazed) in Eastern Washington State. Measurements of volumetric water content (θ_v), bulk density, soil texture, saturated hydraulic conductivity, pH, and ECa_a were collected along with compaction, vegetative cover and cattle density throughout the 2013 and 2014 field seasons. Results show small but significant volumetric water content differences between terracette benches and risers in the upper 10 cm with benches exhibiting higher mean θ_v than risers throughout the year. Soil bulk density on benches (1600 kg m-3^{-3}) was significantly higher than that of risers (1300 kg m-3^{-3}) with no differences in soil texture. The saturated hydraulic conductivity on benches was roughly half of that for risers. No significant soil differences were noted below 20 cm depth. Terracetted sites showed greater field-averaged θ_v compared to non-terracetted sites suggesting a positive trend with animal stocking rates. Higher water content on terracette benches is attributed to shifts in pore size distribution with compaction, and a reduction in root-water uptake due to plant-root impedance. This increased soil water does not however increase forage production as it is not accessible to plants.

  8. Deepwater completion/workover riser and control system: Operational experience and lessons learned

    SciTech Connect

    Parks, W.C.; Beebe, D.C.

    1996-12-31

    Sonsub International designed, built and is currently operating a deepwater Completion/Workover (C/WO) Riser and Control System which is being offered to the industry on a lease basis. In an industry partnering approach, Sonsub worked closely with both operating companies and Deepstar participants to develop a system that would meet both current and future requirements for completion/workover operations in deepwater subsea development applications. The C/WO Riser and Control System is designed for use in water depths up to 6,000 ft (but is capable of being extended to 10,000 ft) and is rated for 10,000 psi working pressure. The system includes all of the equipment required for use in well completion operations to run and install the tubing hanger and subsea tree and in workover operations to provide wireline and/or coiled tubing access into the well bore. The C/WO Riser and Control System was used initially by Shell Offshore, Inc. (SOI) to complete two wells in 2,040 ft of water in the Popeye Field in the US Gulf of Mexico (GOM) during the second half of 1995, and a single well in 2,960 ft of water in the Mars field in the GOM in early 1996. It is scheduled for use by SOI in 5,400 ft of water in the Mensa field in the GOM in late 1996/early 1997. This paper discusses the design of the C/WO Riser and Control System and the experience gained from operating this equipment in the Popeye and Mars fields and also discusses some of the lessons learned (both positive and negative). This information is currently being used to enhance the design and operating features of the C/WO Riser and Control System and to further refine the operating procedures to improve operating efficiency and reduce costs.

  9. A fast rise-rate, adjustable-mass-bit gas puff valve for energetic pulsed plasma experiments.

    PubMed

    Loebner, Keith T K; Underwood, Thomas C; Cappelli, Mark A

    2015-06-01

    A fast rise-rate, variable mass-bit gas puff valve based on the diamagnetic repulsion principle was designed, built, and experimentally characterized. The ability to hold the pressure rise-rate nearly constant while varying the total overall mass bit was achieved via a movable mechanical restrictor that is accessible while the valve is assembled and pressurized. The rise-rates and mass-bits were measured via piezoelectric pressure transducers for plenum pressures between 10 and 40 psig and restrictor positions of 0.02-1.33 cm from the bottom of the linear restrictor travel. The mass-bits were found to vary linearly with the restrictor position at a given plenum pressure, while rise-rates varied linearly with plenum pressure but exhibited low variation over the range of possible restrictor positions. The ability to change the operating regime of a pulsed coaxial plasma deflagration accelerator by means of altering the valve parameters is demonstrated. PMID:26133835

  10. A fast rise-rate, adjustable-mass-bit gas puff valve for energetic pulsed plasma experiments.

    PubMed

    Loebner, Keith T K; Underwood, Thomas C; Cappelli, Mark A

    2015-06-01

    A fast rise-rate, variable mass-bit gas puff valve based on the diamagnetic repulsion principle was designed, built, and experimentally characterized. The ability to hold the pressure rise-rate nearly constant while varying the total overall mass bit was achieved via a movable mechanical restrictor that is accessible while the valve is assembled and pressurized. The rise-rates and mass-bits were measured via piezoelectric pressure transducers for plenum pressures between 10 and 40 psig and restrictor positions of 0.02-1.33 cm from the bottom of the linear restrictor travel. The mass-bits were found to vary linearly with the restrictor position at a given plenum pressure, while rise-rates varied linearly with plenum pressure but exhibited low variation over the range of possible restrictor positions. The ability to change the operating regime of a pulsed coaxial plasma deflagration accelerator by means of altering the valve parameters is demonstrated.

  11. A fast rise-rate, adjustable-mass-bit gas puff valve for energetic pulsed plasma experiments

    NASA Astrophysics Data System (ADS)

    Loebner, Keith T. K.; Underwood, Thomas C.; Cappelli, Mark A.

    2015-06-01

    A fast rise-rate, variable mass-bit gas puff valve based on the diamagnetic repulsion principle was designed, built, and experimentally characterized. The ability to hold the pressure rise-rate nearly constant while varying the total overall mass bit was achieved via a movable mechanical restrictor that is accessible while the valve is assembled and pressurized. The rise-rates and mass-bits were measured via piezoelectric pressure transducers for plenum pressures between 10 and 40 psig and restrictor positions of 0.02-1.33 cm from the bottom of the linear restrictor travel. The mass-bits were found to vary linearly with the restrictor position at a given plenum pressure, while rise-rates varied linearly with plenum pressure but exhibited low variation over the range of possible restrictor positions. The ability to change the operating regime of a pulsed coaxial plasma deflagration accelerator by means of altering the valve parameters is demonstrated.

  12. A fast rise-rate, adjustable-mass-bit gas puff valve for energetic pulsed plasma experiments

    SciTech Connect

    Loebner, Keith T. K. Underwood, Thomas C.; Cappelli, Mark A.

    2015-06-15

    A fast rise-rate, variable mass-bit gas puff valve based on the diamagnetic repulsion principle was designed, built, and experimentally characterized. The ability to hold the pressure rise-rate nearly constant while varying the total overall mass bit was achieved via a movable mechanical restrictor that is accessible while the valve is assembled and pressurized. The rise-rates and mass-bits were measured via piezoelectric pressure transducers for plenum pressures between 10 and 40 psig and restrictor positions of 0.02-1.33 cm from the bottom of the linear restrictor travel. The mass-bits were found to vary linearly with the restrictor position at a given plenum pressure, while rise-rates varied linearly with plenum pressure but exhibited low variation over the range of possible restrictor positions. The ability to change the operating regime of a pulsed coaxial plasma deflagration accelerator by means of altering the valve parameters is demonstrated.

  13. Physical simulation of the response of the Enserch Garden Banks 388 FPF/free standing rigid riser to wind, waves, and current

    SciTech Connect

    Edwards, R.Y.; Johnson, T.L.; Johnson, R.P.

    1995-12-31

    This paper describes large scale hydrodynamic model tests of the Enserch Exploration Garden Banks 388 Floating Production Facility (FPF). This unique facility consists of a semi-submersible connected to a template on the sea floor 2,096 feet below the surface through a buoyant, free standing ``rigid`` riser. The top of the riser and its manifold are located well below the surface to minimize the forces exerted on the riser by waves. Numerous flexible conductors connect the semi-submersible to the manifold on the top of the riser. The emphasis of the model test program was to confirm the estimates of: The structural response of the buoyant, rigid production riser and an adjacent drilling riser; The relative displacements between the semisubmersible and the production riser; The relative displacements between the production riser and drilling riser; and The forces which must be endured by the tensioners and flexible hoses which join the semi-submersible to the production riser. The paper describes the planning and preparation of the model components, the unique aspects of the simulation of the environments and the structural properties of the models, the execution of the experiments and the handling of the large number of measurements necessary to characterize the response of the multi-component system. Finally, the data analysis tools which were employed to provide an understanding of the responses of the system are discussed. 22 figs., 1 tab.

  14. MP-Pic simulation of CFB riser with EMMS-based drag model

    SciTech Connect

    Li, F.; Song, F.; Benyahia, S.; Wang, W.; Li, J.

    2012-01-01

    MP-PIC (multi-phase particle in cell) method combined with the EMMS (energy minimization multi- scale) drag force model was implemented with the open source program MFIX to simulate the gas–solid flows in CFB (circulatingfluidizedbed) risers. Calculated solid flux by the EMMS drag agrees well with the experimental value; while the traditional homogeneous drag over-predicts this value. EMMS drag force model can also predict the macro-and meso-scale structures. Quantitative comparison of the results by the EMMS drag force model and the experimental measurements show high accuracy of the model. The effects of the number of particles per parcel and wall conditions on the simulation results have also been investigated in the paper. This work proved that MP-PIC combined with the EMMS drag model can successfully simulate the fluidized flows in CFB risers and it serves as a candidate to realize real-time simulation of industrial processes in the future.

  15. Application of transmission-line super theory to classical transmission lines with risers

    NASA Astrophysics Data System (ADS)

    Rambousky, R.; Nitsch, J.; Tkachenko, S.

    2015-11-01

    By applying the Transmission-Line Super Theory (TLST) to a practical transmission-line configuration (two risers and a horizontal part of the line parallel to the ground plane) it is elaborated under which physical and geometrical conditions the horizontal part of the transmission-line can be represented by a classical telegrapher equation with a sufficiently accurate description of the physical properties of the line. The risers together with the part of the horizontal line close to them are treated as separate lines using the TLST. Novel frequency and local dependent reflection coefficients are introduced to take into account the action of the bends and their radiation. They can be derived from the matrizant elements of the TLST solution. It is shown that the solution of the resulting network and the TLST solution of the entire line agree for certain line configurations. The physical and geometrical parameters for these corresponding configurations are determined in this paper.

  16. A finite difference approximation for dynamic calculation of vertical free hanging slender risers in re-entry application

    NASA Astrophysics Data System (ADS)

    Wang, Sheng-wei; Xu, Xue-song; Yao, Bao-heng; Lian, Lian

    2012-12-01

    The dynamic calculations of slender marine risers, such as Finite Element Method (FEM) or Modal Expansion Solution Method (MESM), are mainly for the slender structures with their both ends hinged to the surface and bottom. However, for the re-entry operation, risers held by vessels are in vertical free hanging state, so the displacement and velocity of lower joint would not be zero. For the model of free hanging flexible marine risers, the paper proposed a Finite Difference Approximation (FDA) method for its dynamic calculation. The riser is divided into a reasonable number of rigid discrete segments. And the dynamic model is established based on simple Euler-Bernoulli Beam Theory concerning tension, shear forces and bending moments at each node along the cylindrical structures, which is extendible for different boundary conditions. The governing equations with specific boundary conditions for riser's free hanging state are simplified by Keller-box method and solved with Newton iteration algorithm for a stable dynamic solution. The calculation starts when the riser is vertical and still in calm water, and its behavior is obtained along time responding to the lateral forward motion at the top. The dynamic behavior in response to the lateral parametric excitation at the top is also proposed and discussed in this paper.

  17. Experimental Study on Gas-Solid Flow Charcteristics in a CFB Riser Of 54M in Height

    NASA Astrophysics Data System (ADS)

    Hu, N.; Yang, H. R.; Zhang, H.; Zhang, R. Q.; Cao, J. N.; Liu, Q.; Lu, J. F.; Yue, G. X.

    Understanding the height effect on the gas-solid flow characteristics in a CFB riser is important as more and more large capacity CFB boilers are used and to be developed. In this study, a cold CFB test rig with a riser of 240mm in LD. and 38m and 54m in height was built. The influences of operating conditions, such as solid inventory and fluidizing gas velocity, on the axial voidage profile along the riser were assessed. When the gas velocity exceeds the transport velocity, the S-shaped profile of voidage in the riser was established. At the same time, the voidage in top-dilute section reached the saturation carrying capacity, and the solids circulation rate did not vary with the height of the riser nor the solids inventory. It was also found the critical solids inventory for the saturation carrying capacity increases as the riser height increases. When the height was changed from 38m to 54m, the critical solids inventory increased about 25% from about 40kg to about 50kg, and pressure drop in the furnace also increased about 25%.

  18. Analysis of gas/particles flow in the riser of a circulating fluidized bed

    SciTech Connect

    Arastoopour, H.; Benyahia, S.

    1999-07-01

    Computational fluid dynamics (CFD) packages (CFX and Fluent) governing equations were modified using kinetic theory for cohesive and non-cohesive particles of different sizes, and used to simulate 2-dimensional and 3-dimensional transient gas/particle flow behavior using FCC particles in the riser section of a circulating fluidized bed. The calculated solid flux velocity and pressure drop agreed reasonably well with the experimental data obtained using laser doppler anemometer and large-scale experiments.

  19. Comparison of asymmetric with symmetric feed oil injection parameters in a riser reactor.

    SciTech Connect

    Bowman, B. J.; Chang, S. L.; Lottes, S. A.; Zhou, C. Q.

    1999-04-20

    A computational fluid dynamic (CFD) computer code was used to determine the effects of product yields of three feed injection parameters in a fluidized catalytic cracking (FCC) riser reactor. This study includes the effects of both symmetrical and non-symmetrical injection parameters. All these parameters have significant effects on the feed oil spray distribution, vaporization rates and the resulting product yields. This study also indicates that optimum parameter ranges exist for the investigated parameters.

  20. A general kinetic-flow coupling model for FCC riser flow simulation.

    SciTech Connect

    Chang, S. L.

    1998-05-18

    A computational fluid dynamic (CFD) code has been developed for fluid catalytic cracking (FCC) riser flow simulation. Depending on the application of interest, a specific kinetic model is needed for the FCC flow simulation. This paper describes a method to determine a kinetic model based on limited pilot-scale test data. The kinetic model can then be used with the CFD code as a tool to investigate optimum operating condition ranges for a specific FCC unit.

  1. Upgrading naphtha in a multiple riser fluid catalytic cracking operation employing a catalyst mixture

    SciTech Connect

    Herbst, J.A.; Owen, H.; Schipper, P.H.

    1989-05-16

    A process is described for producing gasoline comprising contacting a hydrocarbon feed having an initial boiling-point of at least 400/sup 0/F., a 50% boiling of at least 500/sup 0/F. and an end boiling point of at least 600/sup 0/F., in a first riser, with a two component catalyst under fluid catalytic cracking conditions. At least one component of the catalyst is stripped in a stripping unit to remove entrained hydrocarbons, and regenerated wherein the two component catalyst comprises a first catalyst component selected from the group consisting of an amorphous cracking catalyst and a large pore cracking catalyst, whereby a product comprising olefins and naphtha is produced. Ethylene introduced together with the two component catalyst to a second riser, for contacting ethylene with a second catalyst component which is a shape selective medium pore crystalline silicate zeolite to produce products heavier than ethylene and to increase the temperature of the catalyst to an optimum temperature for upgrading naphtha; and naphtha is introduced to the second riser, down stream of the point of ethylene introduction, for contact with the catalyst at the optimum temperature and the naphtha is upgraded to gasoline product.

  2. Riser-cable development for ocean-thermal-energy conversion plants. Progress report

    SciTech Connect

    Not Available

    1982-12-01

    Developmental testing and analysis of OTEC riser cables and component materials has been undertaken. Two full-size riser cables have been manufactured and tested, one using cross-linked polyethylene (XLPE) insulation, the other using self-contained, oil filled (SCOF) insulation. These cables and their components have been subjected to testing which simulates handling and insulation prior to OTEC service, as well as the electrical and mechanical loads predicted in service. Results of testing and analyses to date indicate that the XLPE cable has significant potential in the OTEC riser application. The cable has performed well in mechanical and electrical testing. The results for the SCOF cable are mixed. The SCOF cable collapses due to pressure at depths typical of OTEC service; slippage may occur within the insulation or between the conductor and insulation which could result in early cable failure. Particular attention must be paid to alleviating these problems in future cable design efforts. Implications of these findings for cable and system development are presented for use by OTEC platform designers. These findings are subject to change as additional test data are obtained.

  3. Packaged FBG sensors for real-time stress monitoring on deep-water riser

    NASA Astrophysics Data System (ADS)

    Xu, Jian; Yang, Dexing; Jiang, Yajun; Wang, Meirong; Zhai, Huailun; Bai, Yang

    2014-11-01

    The safety of under-water risers in drilling platform is of great significance. A packaged fiber Bragg grating (FBG) sensor for real-time stress monitoring is designed for the applications on oil drilling risers under 3000 meters deep water. A copper tube which is the main component of the sensor has a small hole along its axes and a groove at its each end. The bare FBG is passed through the small hole and fixed to its ends by epoxy resin. Then the copper tube is packaged by filling the groove with structural adhesive. In order to avoid that the outer water-pressure is applied on the epoxy resin through the structural adhesive, a gap between the two types of glues is left. The relationships between the stress of the riser and the tension, pressure, temperature of the single sensor are discussed, respectively. The measured tension sensitivity is 136.75 pm/KN while the minimum R-square value is 0.99997. The experimental results also show that there is a good linear response between water-pressure and the Bragg wavelength from 0 to 30MPa, and the sensor can even survive under the pressure more than 30MPa. In addition, the Bragg wavelength shifts linearly with the increasing temperature from 0 to 40°C. So, the pressure and temperature can be easily compensated if another sensor without tension is used.

  4. Large-Scale Eulerian-Lagrangian Simulations of Turbulent Particle-Laden Riser Flows

    NASA Astrophysics Data System (ADS)

    Desjardins, Olivier; Capecelatro, Jesse

    2011-11-01

    Turbulent gas-particle flows play fundamental roles in a wide range of technical systems. Understanding and predicting particle-laden turbulent flows is key to ensuring optimal performance and improving the design of devices such as fluidized bed reactors. In this work, a Lagrangian description of the particles is combined with state-of-the-art schemes for high-fidelity turbulence simulations in order to enable predictive numerical modeling of particle cluster formation in turbulent riser flows. The simplified riser configuration of He et al is used to answer several key questions regarding meso-scale structures in risers, in particular regarding (1) the onset of instability, especially in the limit of low volume fractions, (2) the role played by the drag model formulation (in particular the dependence of the drag law on void fraction) and (3) the collision model in the formation and dynamics of particle structures. Simulation results are compared with experimental results in terms of cluster size and shape, as well as gas and particle statistics. Then, a wall-free fully periodic configuration is considered and differences in cluster statistics are discussed.

  5. Riser-relief valve dynamic interactions (extension to a previous model)

    SciTech Connect

    Botros, K.K.; Dunn, G.H.; Hrycyk, J.A.

    1998-05-01

    Further investigation of the dynamic stability behavior of a typical pilot-operated relief valve is reported. The present study is an extension to Botros et al. (1997) model, which includes mapping of the oscillating frequencies and amplitudes with riser dimensionless length L/D; inclusion of the effects of a wedge-O-ring seal in the model; detailed analyses of the field tests revealing unknown values for model parameters. These model refinements resulted in a better agreement between simulation results and field measurements. Analysis of piston oscillation frequencies and amplitudes indicates that the piston oscillation frequency mirrors the riser`s one-quarter-wave resonance frequency for lower values of L/D. At L/D = 20 and higher, two modes of oscillations started to emerge with two distinct frequencies. Maximum oscillation amplitudes occurred at L/D corresponding to one-quarter wave. Wedge-O-ring seal mechanism helps in suppressing piston oscillations; but it must be used in conjunction with a proper lubricant, otherwise the piston may jam partway during the upward stroke.

  6. Obseration of flow regime transition in CFB riser using an LDV

    SciTech Connect

    Yue, Paul C.; Mei, Joseph S.; Shadle, Lawrence J.

    2011-01-01

    The solids flow in a circulating fluidized bed (CFB) riser is often described to have a core-annular structure. For a given superficial gas velocity, at the initial introduction of solids into a riser a flow structure of dilute upflow regime exists. Continuing to increase the solids flow in the riser transitions the flow structure to the core-annular flow regime. However, with further increase of solids flow a condition is reached, depending on the superficial gas velocity, where all the solids across the riser cross section flow upwards, even those at the wall. When the solids flux, solids fraction and gas velocity are relatively high, such a condition is described as the dense phase suspense upflow (DSU) regime. In this paper we report our observations of these flow regime transitions by using a laser Doppler velocimeter (LDV) to monitor the upward and downward particle flow velocities at and near the riser wall of the National Energy Technology Laboratory’s 30.4 centimeters diameter CFB cold flow model. The particles were high density polyethylene (PPE) spheres with a Sauter mean diameter of 861 micron and a density of 800 kg/m3. Three superficial gas velocities of 6.55 m/s, 10.67 m/s and 13.72 m/s were used in this study. For the case of superficial gas velocity 6.55 m/s, the experimental data show that the transition from dilute upflow to core-annular flow occurred when the solids flux was about 7 kg/m{sup 2}-s and the transition from core-annular flow to dense suspension upflow was about 147 kg/m{sup 2}-s. As the superficial gas velocity was increased to 10.67 m/s the corresponding flow regime transitions were at 34 kg/m{sup 2}-s and 205 kg/m{sup 2}-s, respectively. For the case of superficial gas velocity of 13.72 m/s the data showed no distinct transition of flow regimes. The particles were all upflow for the range of solids fluxes from 10 kg/m{sup 2}-s to 286 kg/m{sup 2}-s.

  7. CFD code development for performance evaluation of a pilot-scale FCC riser reactor

    SciTech Connect

    Chang, S.L.; Lottes, S.A.; Zhou, C.Q.; Golchert, B.; Petrick, M.

    1997-09-01

    Fluid Catalytic Cracking (FCC) is an important conversion process for the refining industry. The improvement of FCC technology could have a great impact on the public in general by lowering the cost of transportation fuel. A recent review of the FCC technology development by Bienstock et al. of Exxon indicated that the use of computational fluid dynamics (CFD) simulation can be very effective in the advancement of the technology. Theologos and Markatos used a commercial CFD code to model an FCC riser reactor. National Laboratories of the U.S. Department of Energy (DOE) have accumulated immense CFD expertise over the years for various engineering applications. A recent DOE survey showed that National Laboratories are using their CFD expertise to help the refinery industry improve the FCC technology under DOE`s Cooperative Research and Development Agreement (CRADA). Among them are Los Alamos National Laboratory with Exxon and Amoco and Argonne National Laboratory (ANL) with Chevron and UOP. This abstract briefly describes the current status of ANL`s work. The objectives of the ANL CRADA work are (1) to use a CFD code to simulate FCC riser reactor flow and (2) to evaluate the impacts of operating conditions and design parameters on the product yields. The CFD code used in this work was originally developed for spray combustion simulation in early 1980 at Argonne. It has been successfully applied to diagnosing a number of multi-phase reacting flow problems in a magneto-hydrodynamic power train. A new version of the CFD code developed for the simulation of the FCC riser flow is called Integral CRacKing FLOw (ICRKFLO). The CFD code solves conservation equations of general flow properties for three phases: gaseous species, liquid droplets, and solid particles. General conservation laws are used in conjunction with rate equations governing the mass, momentum, enthalpy, and species for a multi-phase flow with gas species, liquid droplets, and solid particles.

  8. Experimental Plan for Crystal Accumulation Studies in the WTP Melter Riser

    SciTech Connect

    Miller, D.; Fowley, M.

    2015-04-28

    This experimental plan defines crystal settling experiments to be in support of the U.S. Department of Energy – Office of River Protection crystal tolerant glass program. The road map for development of crystal-tolerant high level waste glasses recommends that fluid dynamic modeling be used to better understand the accumulation of crystals in the melter riser and mechanisms of removal. A full-scale version of the Hanford Waste Treatment and Immobilization Plant (WTP) melter riser constructed with transparent material will be used to provide data in support of model development. The system will also provide a platform to demonstrate mitigation or recovery strategies in off-normal events where crystal accumulation impedes melter operation. Test conditions and material properties will be chosen to provide results over a variety of parameters, which can be used to guide validation experiments with the Research Scale Melter at the Pacific Northwest National Laboratory, and that will ultimately lead to the development of a process control strategy for the full scale WTP melter. The experiments described in this plan are divided into two phases. Bench scale tests will be used in Phase 1 (using the appropriate solid and fluid simulants to represent molten glass and spinel crystals) to verify the detection methods and analytical measurements prior to their use in a larger scale system. In Phase 2, a full scale, room temperature mockup of the WTP melter riser will be fabricated. The mockup will provide dynamic measurements of flow conditions, including resistance to pouring, as well as allow visual observation of crystal accumulation behavior.

  9. Degradation of Terrace Risers: Analysis of Hillslope Diffusion due to Physical, Biological and Climatic Processes

    NASA Astrophysics Data System (ADS)

    Clarke, B. A.; Burbank, D. A.

    2005-12-01

    River-cut terrace risers form at a known initial geometry. Their subsequent degradation, from down-slope transport of sediment, is an aggregate of hillslope processes, mainly attributed to particle-by-particle gravitational unraveling and biological disturbances. This study examines the ability of linear, non-linear, and geometric models to quantify terrace degradation through time and accurately depict the resulting geomorphic form. In addition to the physical processes, the effects of microclimate, due to slope aspect and inclination, strongly affect local degradation rates. By comparing terraces risers from the Ohau River in the McKenzie Basin, New Zealand, where there are no native burrowing mammals, to terraces from Grand Teton National Park, North America, we can compare factors affecting hillslope diffusion and perhaps isolate localized effects on degradation rates and terrace profile form due to burrowing mammals and microclimate. Preliminary analysis of terrace profiles in both regions reveals asymmetric slope and curvature profiles between the upper and lower portion of the terrace risers, as well as correlations between diffusion rates and terrace height. Analysis of profile slope and curvature suggests a non-linear relation between sediment flux and gradient, and imply a heterogeneous diffusion coefficient over the length of individual profiles, caused by varying intensities of dominant transport processes. Initial results suggest that increases in sediment transport rates due to burrowing mammals are minimal. Increases in sediment flux due to burrowing mammals are masked by more dominant gravitational unraveling processes and the effect of terrace height and microclimate. Additionally, the diffusion coefficient, which controls the efficiency of degradation, may vary over the length of the profile, thus creating distinct asymmetries in slope and curvature. Through the analysis of terraces of known age, the results of this study are used to back

  10. Nonlinear Analysis of a Bolted Marine Riser Connector Using NASTRAN Substructuring

    NASA Technical Reports Server (NTRS)

    Fox, G. L.

    1984-01-01

    Results of an investigation of the behavior of a bolted, flange type marine riser connector is reported. The method used to account for the nonlinear effect of connector separation due to bolt preload and axial tension load is described. The automated multilevel substructing capability of COSMIC/NASTRAN was employed at considerable savings in computer run time. Simplified formulas for computer resources, i.e., computer run times for modules SDCOMP, FBS, and MPYAD, as well as disk storage space, are presented. Actual run time data on a VAX-11/780 is compared with the formulas presented.

  11. Bed inventory overturn in a circulating fluid bed riser with pant-leg structure

    SciTech Connect

    Jinjing Li; Wei Wang; Hairui Yang; Junfu Lv; Guangxi Yue

    2009-05-15

    The special phenomenon, nominated as bed inventory overturn, in circulating fluid bed (CFB) riser with pant-leg structure was studied with model calculation and experimental work. A compounded pressure drop mathematic model was developed and validated with the experimental data in a cold experimental test rig. The model calculation results agree well with the measured data. In addition, the intensity of bed inventory overturn is directly proportional to the fluidizing velocity and is inversely proportional to the branch point height. The results in the present study provide significant information for the design and operation of a CFB boiler with pant-leg structure. 15 refs., 10 figs., 1 tab.

  12. Offshore North Sea pipeline and riser loss of containment study (PARLOC) -- applications and limitations in the assessment of operating risks

    SciTech Connect

    Robertson, J.L.M.; Smart, D.; Al-Hassan, T.

    1996-05-01

    Since the Piper Alpha disaster in 1988, there has been an urgent requirement to prevent such tragedies occurring by the introduction of higher safety standards and by improving the confidence in the statistical information available for the assessment of the risks of loss of containment associated with operation of North Sea pipelines. In order to achieve the latter, two databases have been compiled: (1) a pipeline database containing details of pipelines and risers installed in the North Sea; (2) an incident database containing details of reported occurrences (covering the period from 1975 to end 1993), which directly resulted or threatened to result in loss of containment from a pipeline or riser, The data has been compiled from information obtained from: U.K., Norwegian, Dutch and Danish Regulatory Authorities; Operators in the U.K., Dutch and Danish Sectors; reports from previous studies made available to the study; published sources. The databases have been used to perform assessments of factors affecting the frequency of incidents, such as: incident cause; part of pipeline or riser affected; pipeline or riser diameter, length, contents, age, type; whether the line is trenched or buried, piggy-backed or not; hydrotest pressure; location of pipeline or riser in the North Sea. The PARLOC study identifies potential hazards and provides an indication of likely loss of containment frequency associated with the operation of North Sea pipelines and risers. Furthermore, PARLOC provides a continually updated key reference for comparative risk assessment and ultimately for the implementation of risk control as part of an overall risk management program.

  13. Impact Of Particle Agglomeration On Accumulation Rates In The Glass Discharge Riser Of HLW Melter

    SciTech Connect

    Kruger, A. A.; Rodriguez, C. A.; Matyas, J.; Owen, A. T.; Jansik, D. P.; Lang, J. B.

    2012-11-12

    The major factor limiting waste loading in continuous high-level radioactive waste (HLW) melters is an accumulation of particles in the glass discharge riser during a frequent and periodic idling of more than 20 days. An excessive accumulation can produce robust layers a few centimeters thick, which may clog the riser, preventing molten glass from being poured into canisters. Since the accumulation rate is driven by the size of particles we investigated with x-ray microtomography, scanning electron microscopy, and image analysis the impact of spinel forming components, noble metals, and alumina on the size, concentration, and spatial distribution of particles, and on the accumulation rate. Increased concentrations of Fe and Ni in the baseline glass resulted in the formation of large agglomerates that grew over the time to an average size of ~185+-155 {mu}m, and produced >3 mm thick layer after 120 h at 850 deg C. The noble metals decreased the particle size, and therefore significantly slowed down the accumulation rate. Addition of alumina resulted in the formation of a network of spinel dendrites which prevented accumulation of particles into compact layers.

  14. Numerical simulation of thermal-hydraulic processes in the riser chamber of installation for clinker production

    NASA Astrophysics Data System (ADS)

    Borsuk, Grzegorz; Dobrowolski, Bolesław; Nowosielski, Grzegorz; Wydrych, Jacek; Duda, Jerzy

    2016-03-01

    Clinker burning process has a decisive influence on energy consumption and the cost of cement production. A new problem is to use the process of decarbonization of alternative fuels from waste. These issues are particularly important in the introduction of a two-stage combustion of fuel in a rotary kiln without the typical reactor-decarbonizator. This work presents results of numerical studies on thermal-hydraulic phenomena in the riser chamber, which will be designed to burn fuel in the system where combustion air is supplied separately from the clinker cooler. The mathematical model is based on a combination of two methods of motion description: Euler description for the gas phase and Lagrange description for particles. Heat transfer between particles of raw material and gas was added to the numerical calculations. The main aim of the research was finding the correct fractional distribution of particles. For assumed particle distribution on the first stage of work, authors noted that all particles were carried away by the upper outlet to the preheater tower, what is not corresponding to the results of experimental studies. The obtained results of calculations can be the basis for further optimization of the design and operating conditions in the riser chamber with the implementation of the system.

  15. First Riser Logging in Scientific Ocean Drilling: Operational Planning and results/reality

    NASA Astrophysics Data System (ADS)

    Sanada, Yoshinori; Kyaw Thu, Moe; Kido, Yukari; Kawamura, Yoshihisa; Hino, Ryota; Eguchi, Nabuhisa; Toczko, Sean; Takahashi, Kyoma; 319 Science Party, Iodp

    2010-05-01

    The first wireline logging, downhole stress measurement, and two-ship walkaway VSP (Vertical Seismic Profiling) were conducted in the riser drilled hole during IODP Expedition 319 in 2009. The hole C0009 is first riser drilling hole in ODP/IODP history by JAMSTEC D/V Chikyu. The expedition 319 is one of series of NanTroSEIZE Project, which goal is to reveal earthquake mechanism in Nankai trough seismogenic zone in Japan. The hole C0009 is drilled at TD 1603.7mbsf under 2054m sea water. Sampling cores, cutting analysis, gas monitoring, wireline logging, downhole stress measurement, and two-ship walkaway VSP (Vertical Seismic Profiling) were conducted. This presentation report the operational planning, results and reality. IODP standard wireline logging items: natural gamma-ray, resistivity, density, porosity, sonic velocity, resistivity image were measured. The advantages of riser dilled hole against riserless drilled hole for wireline logging are 1) stable hole condition, 2) accurate environmental correction by controlled drilling mud, and 3) large variation of tool selection because of regular hole size instead of slimhole by conventional IODP riser drilling. A couple of new tools were used for new measurement and improvement of the data quality. The SonicScanner (trademark of Schulumberger) successfully measured compressional and share velocity in very low velocities at the soft sediment, where it has been difficult to measure them with conventional DSI tool. The stress and pore pressure in the borehole were measured with the wireline logging tool, (Schlumberger MDT). The single probe tool enable to measure temporal formation fluid pressure. The double packer tool enable to fracture test by sealing and pumping in the borehole. These in-situ measurement and stress experiment data are very important to understand physical properties and mechanism of fault zone. Super long offset walkaway VSP was conducted to reveal detail subsurface structure and velocity

  16. Early Risers

    ERIC Educational Resources Information Center

    Asquith, Chistina

    2002-01-01

    In this article, the author features Bard High School Early College, the first public school in the country to offer a free, full-time college curriculum--and all the credits that go with it--to high schoolers. In Bard's four-year program, students race through high school requirements in 9th and 10th grades, then take college courses in 11th and…

  17. Parent Participation within Community Center or In-Home Outreach Delivery Models of the Early Risers Conduct Problems Prevention Program

    ERIC Educational Resources Information Center

    Bloomquist, Michael L; August, Gerald J.; Lee, Susanne S.; Piehler, Timothy F.; Jensen, Marcia

    2012-01-01

    A variety of predictors of parent participation in prevention programming have been identified in past research, but few studies have investigated how those predictors may vary by implementation context. Patterns of parent participation were examined in the Early Risers Conduct Problems Prevention Program using two family-focused service delivery…

  18. Dynamic assessment of existing soft catenary systems using modal analysis to explore higher train velocities: a case study of a Norwegian contact line system

    NASA Astrophysics Data System (ADS)

    Rønnquist, Anders; Nåvik, Petter

    2015-06-01

    Significant advances made on the rolling stock have considerably increased the possibility of higher speeds in existing railways. Thus, it is important to explore higher speeds and potential limiting factors of existing soft catenary systems. The present paper investigates procedures to assess the dynamic behaviour of these systems using response sampling and modal analysis. The assessment evaluates and quantifies dynamic response along the section. To verify the approach, a case study is conducted and the following assessment methods are used: lengthwise track correlation estimating dynamic predictability, power spectral density estimations before and after passage and short-time Fourier transforms and spectrograms. The combination provides detailed information on the dynamic behaviour. The first part introduces necessary considerations for suggested modal analysis. The second part describes an existing Norwegian section. The case study is conducted using a finite element model including a straight and a given section between Oslo-Trondheim, providing detailed evaluations and system limitation detections.

  19. A comparison between traditional criteria and FEM analysis results for gravity casting feeding and risering systems

    NASA Astrophysics Data System (ADS)

    Manjabacas, M. C.; Miguel-Eguía, V.

    2012-04-01

    In this work, the feeding system design for the casting of a ring of a large-sized ring has been explained from classical and simple foundry rules. This design has been simulated by means of the VULCAN software from Quantech ATZ SA. The simulation performed confirms that some elements in the preliminary design have been correctly selected, but helps establish that risers are not totally effective and that some porosity defects may appear. The thermal mapping of the part indicates the need of change the place of according to the directed solidification principles. The objective of this work is the comparison of the results obtained from the both methods, analytical and by computing, in order to achieve a better understanding of them applied to sand casting processes. The results presented herein establish the need of modifying some analytical hypothesis directed to obtain sound parts.

  20. Analytical and numerical models to predict the behavior of unbonded flexible risers under torsion

    NASA Astrophysics Data System (ADS)

    Ren, Shao-fei; Xue, Hong-xiang; Tang, Wen-yong

    2016-04-01

    This paper presents analytical and numerical models to predict the behavior of unbonded flexible risers under torsion. The analytical model takes local bending and torsion of tensile armor wires into consideration, and equilibrium equations of forces and displacements of layers are deduced. The numerical model includes lay angle, cross-sectional profiles of carcass, pressure armor layer and contact between layers. Abaqus/Explicit quasi-static simulation and mass scaling are adopted to avoid convergence problem and excessive computation time caused by geometric and contact nonlinearities. Results show that local bending and torsion of helical strips may have great influence on torsional stiffness, but stress related to bending and torsion is negligible; the presentation of anti-friction tapes may have great influence both on torsional stiffness and stress; hysteresis of torsion-twist relationship under cyclic loading is obtained by numerical model, which cannot be predicted by analytical model because of the ignorance of friction between layers.

  1. North Sea pipeline and riser loss of containment study -- Continuing improvements

    SciTech Connect

    Al-Hassan, T.; Robertson, J.L.M.; Wickham, A.; Ellinas, C.

    1996-12-01

    The PARLOC Pipeline and Incident Databases provide the most complete information available on North Sea pipelines and risers from 1975. The database information enables the frequency of incidents which either result, or have a potential to result, in loss of containment to be related to the pipeline population as a whole or expressed as a function of particular pipeline characteristics. The importance of the PARLOC study in risk assessments of offshore pipelines is acknowledged worldwide and it is recognized as having contributed positively to their safer operation. Continuing improvements ensure that it remains a key reference in risk assessment studies. This paper describes the improvements which are being made to the study and shows how PARLOC is being used by the offshore industry in the consideration of pipeline safety. The rationalization of current arrangements for regulating pipeline safety presented in the new UK Pipeline Safety Regulations offer an important role for PARLOC regarding both offshore and onshore pipelines.

  2. Numerical Simulation of Sludge Dryness under Flue Gas Atmosphere in the Riser of a Fluidized Bed

    NASA Astrophysics Data System (ADS)

    Xiao, H. M.; Ma, X. Q.; Liu, K.; Yu, Z. S.

    A numerical algorithm is developed for a detailed 3D simulation of the gas/particle flow behavior used for drying of sludge under flue gas atmosphere in the riser section of a circulating fluidized bed. The gas phase is described with standard κ - ɛ turbulence model, whereas a Lagrangian formulation with a stochastic particle dispersion model is adopted for the particulate phase. Conservation equations of mass and momentum for each phase were solved using the volume numerical technique. Fluid-particle interaction is taken into account to calculate the mass, momentum, and heat transfer between phases. The numerical algorithm is used to predict the circulating fluidized bed performance under various inlet profiles of the flue gas velocity. Gas and particle flow profiles were obtained for velocity and temperature parameters for each phase. The influence of the flue gas inlet velocity and the sludge mass flow rate on drying is discussed.

  3. Feed injection, riser-termination systems replaced in fast-track revamp

    SciTech Connect

    Dahlstrom, B.F.; Ham, K.; Becker, M.E.; Hum, T.P.; Lacijan, L.; Lorsbach, T.

    1996-07-29

    In 1995, Consumers` Co-operative Refineries Ltd. (CCRL) successfully revamped the 19,500 b/sd UOP fluid catalytic cracking (FCC) unit at its Regina, Sask., refinery. The low-cost revamp included a new, elevated Optimix feed-injection system and the first commercial implementation of vortex separation system (VSS) riser termination. VSS is a novel application of high-containment, vortex separation technology for the rapid separation of catalyst and hydrocarbon products. This first of two articles outlines the objectives of the revamp and describes the technologies incorporated. The second article will discuss the project execution schedule and detail the economic and operational benefits realized as a result of the revamp.

  4. Faulted terrace risers place new constraints on the late Quaternary slip rate for the central Altyn Tagh fault, northwest Tibet

    USGS Publications Warehouse

    Gold, R.D.; Cowgill, E.; Arrowsmith, J.R.; Chen, X.; Sharp, W.D.; Cooper, K.M.; Wang, X.-F.

    2011-01-01

    The active, left-lateral Altyn Tagh fault defines the northwestern margin of the Tibetan Plateau in western China. To clarify late Quaternary temporal and spatial variations in slip rate along the central portion of this fault system (85??-90??E), we have more than doubled the number of dated offset markers along the central Altyn Tagh fault. In particular, we determined offset-age relations for seven left-laterally faulted terrace risers at three sites (Kelutelage, Yukuang, and Keke Qiapu) spanning a 140-km-long fault reach by integrating surficial geologic mapping, topographic surveys (total station and tripod-light detection and ranging [T-LiDAR]), and geochronology (radiocarbon dating of organic samples, 230Th/U dating of pedogenic carbonate coatings on buried clasts, and terrestrial cosmogenic radionuclide exposure age dating applied to quartz-rich gravels). At Kelutelage, which is the westernmost site (37.72??N, 86.67??E), two faulted terrace risers are offset 58 ?? 3 m and 48 ?? 4 m, and formed at 6.2-6.1 ka and 5.9-3.7 ka, respectively. At the Yukuang site (38.00??N, 87.87??E), four faulted terrace risers are offset 92 ?? 12 m, 68 ?? 6 m, 55 ?? 13 m, and 59 ?? 9 m and formed at 24.2-9.5 ka, 6.4-5.0 ka, 5.1-3.9 ka, and 24.2-6.4 ka, respectively. At the easternmost site, Keke Qiapu (38.08??N, 88.12??E), a faulted terrace riser is offset 33 ?? 6 m and has an age of 17.1-2.2 ka. The displacement-age relationships derived from these markers can be satisfied by an approximately uniform slip rate of 8-12 mm/yr. However, additional analysis is required to test how much temporal variability in slip rate is permitted by this data set. ?? 2011 Geological Society of America.

  5. Evolution of terrace risers along the upper Rhine graben inferred from morphologic dating methods: evidence of climatic and tectonic forcing

    NASA Astrophysics Data System (ADS)

    Nivière, B.; Marquis, Guy

    2000-06-01

    We show that morphologic dating techniques that have been applied successfully in arid and semi-arid areas are also suitable for slowly evolving scarps that are usually found in temperate climate environments. We have attempted two morphologic approaches, based on diffusion, to relate the present-day shape of an abandoned terrace riser to its age. The first assumes a model of scarp degradation based on a diffusive process (the D method). The second evaluates the state of scarp degradation using the slope distribution (the SD method) along a topographic profile. By using a manmade scarp of known age, we have obtained a mass diffusivity close to 1.4m2ka-1 when the area experiences a temperate climate characterized by a continuous vegetation cover. However, this value decreases during glacial episodes, probably on account of the permafrost. Even though the SD method requires an age correction that can be easily computed, only this method reveals that at several profiles a later scarp reactivation event has occurred. Indeed, along several profiles, the slope distribution was best fitted by two offset Gaussian curves, suggesting that some scarps have undergone a complex evolution that cannot be modelled with a single diffusive process. This scarp reactivation may correspond to a new incisive episode and allows one to estimate the vertical incision rate along the terrace riser. Applied to a Wurmian terrace riser of the upper Rhine valley (NE France), this approach reveals that the vertical incision rate ranges from 0.2 to 0.85mmyr-1 between 35 and 15ka and that the terrace bevelling occurred during two episodes related to climatic forcing. Moreover, we can identify a component of tectonic forcing evidenced by an increase to the north of vertical incision rate and Rhine stream-power. Another major result is showing that this terrace riser is not isochronous along its strike and that younger portions result from lateral incision of a 30ka pre-existing scarp.

  6. Thermal investigation of compound cast steel tools

    NASA Astrophysics Data System (ADS)

    Schaper, Mirko; Haferkamp, Heinz; Niemeyer, Matthias; Pelz, Christoph; Viets, Roman

    1999-03-01

    Tools for hot forging are exposed to complex stresses during their life-cycle. Therefore, forging dies should have a high wear resistance and toughness on the surface, combined with excellent thermal conductivity in the die body. Hot-work tool steel is appropriate for this application except from its thermal conductance. Hence, a tool consisting of hot-work tool steel in the area of contact and heat-treatable steel as die body is favorable. A smoothly graded microstructure in the joint zone between the two steel alloys is needed to match with the requirements. Fabrication of such functionally graded dies by sand casting exhibits high sensitivity to temperature and geometry dependent parameters. To melt on the inlay's surface must be ensured without destroying this region according to overheat coarsening and mixing of alloying elements. Instead of empirical methods to optimize the process parameters, a thermographic CCD-device is used for visualization of the heat flow while pouring the melt on the inlay. In fact the molten metal flow can be directed homogeneously across the bonding surface at adequate temperatures after evaluation of thermography data. The use of a silica-aerogel sheet as opaque window beneath the inlay in the mold enables systematic development of gating and risering, whereas undesirable scaling of the inlay due to the change of emissivity is retarded. Infrared image sequences clearly demonstrate the influence of different ring gating systems concerning the filling properties. Non-joined cavities may even be classified from image data. Compound cast steel tools have been manufactured and examined in forging trials validating life-cycle prolongation.

  7. Yield improvement and defect reduction in steel casting

    SciTech Connect

    Kent Carlson

    2004-03-16

    This research project investigated yield improvement and defect reduction techniques in steel casting. Research and technology development was performed in the following three specific areas: (1) Feeding rules for high alloy steel castings; (2) Unconventional yield improvement and defect reduction techniques--(a) Riser pressurization; and (b) Filling with a tilting mold; and (3) Modeling of reoxidation inclusions during filling of steel castings. During the preparation of the proposal for this project, these areas were identified by the High Alloy Committee and Carbon and Low Alloy Committee of the Steel Founders' Society of America (SFSA) as having the highest research priority to the steel foundry industry. The research in each of the areas involved a combination of foundry experiments, modeling and simulation. Numerous SFSA member steel foundries participated in the project through casting trials and meetings. The technology resulting from this project will result in decreased scrap and rework, casting yield improvement, and higher quality steel castings produced with less iteration. This will result in considerable business benefits to steel foundries, primarily due to reduced energy and labor costs, increased capacity and productivity, reduced lead-time, and wider use and application of steel castings. As estimated using energy data provided by the DOE, the technology produced as a result of this project will result in an energy savings of 2.6 x 10{sup 12} BTU/year. This excludes the savings that were anticipated from the mold tilting research. In addition to the energy savings, and corresponding financial savings this implies, there are substantial environmental benefits as well. The results from each of the research areas listed above are summarized.

  8. High-Resolution Simulations of Gas-Solids Jet Penetration Into a High Density Riser Flow

    SciTech Connect

    Li, Tingwen

    2011-05-01

    High-resolution simulations of a gas-solids jet in a 0.3 m diameter and 15.9 m tall circulating fluidized bed (CFB) riser were conducted with the open source software-MFIX. In the numerical simulations, both gas and solids injected through a 1.6 cm diameter radial-directed tube 4.3 m above the bottom distributor were tracked as tracers, which enable the analysis of the characteristics of a two-phase jet. Two jetting gas velocities of 16.6 and 37.2 m/s were studied with the other operating conditions fixed. Reasonable flow hydrodynamics with respect to overall pressure drop, voidage, and solids velocity distributions were predicted. Due to the different dynamic responses of gas and particles to the crossflow, a significant separation of gas and solids within the jet region was predicted for both cases. In addition, the jet characteristics based on tracer concentration and tracer mass fraction profiles at different downstream levels are discussed. Overall, the numerical predictions compare favorably to the experimental measurements made at NETL.

  9. An experimental study of the hydrodynamics and cluster formation in a circulating fluidized-bed riser. Semi-annual report, July 1, 1992--December 31, 1992

    SciTech Connect

    Gautam, M.; Jurewicz, J.T.; Johnson, E.K.; Heping, Y.

    1993-01-01

    A novel gas-solid flow measuring technique is being developed and tested for studying the hydrodynamics inside the riser of a Circulating Fluidized Bed (CFB). First of the two aims of the overall program, namely, design, development and testing of the technique to characterize the particle and gas velocities in two-phase flows was accomplished in the past year. The second objective, that of making detailed measurements of gas and solid phases in the rises of a cold CFB model to investigate the phenomena of clusters and streamers for different bed operating parameters is being accomplished in the current year. The differential pressure fluctuations were in order to study the solids cluster formation. Of the several factors which lead to differential pressure fluctuations, the solids cluster formation in CFB riser is by far the most important of all. Simultaneously, theoretical formulation of the two-phase flow in the CFB riser was initiated. The concept of entropy maximization is being applied to explain the hydrodynamics inside the riser. The results from this study will present a unique detailed description of the complex gas-solid behavior in the CFB riser.

  10. Numerical study of spray injection effects on the heat transfer and product yields of FCC riser reactors.

    SciTech Connect

    Chang, S. L.; Lottes, S. A.; Zhou, C. Q.; Bowman, B. J.; Petrick, M.; Energy Systems; Purdue Univ. at Calumet

    2001-06-01

    A three-phase reacting flow computational fluid dynamics (CFD) computer code was used to study the major effects of spray injection parameters on mixing, heat transfer, vaporization, and reaction product yields in fluidized catalytic cracking (FCC) riser reactors. The CFD code was validated using experimental or field data. A number of computations were performed with varied injection parameters, including injection velocity, injection angle, and droplet size. Local optimum operating windows for spray injection parameters were identified, and the sensitivity of local optima to variation in spray parameters was also investigated.

  11. A study of the spray injection Reynolds number effects on gasoline yields of an FCC riser reactor

    SciTech Connect

    Bowman, B. J.; Zhou, C. Q.; Chang, S. L.; Lottes, S. A.

    2000-04-03

    A computational analysis of the combined effects of feed oil injection parameters in a commercial-scale fluidized catalytic cracking riser reactor was performed using a three-phase, multiple species kinetic cracking computer code. The analysis showed that the injection operating parameters (droplet diameter and injection velocity) had strong impacts on the gasoline yields of the FCC unit. A spray injection Reynolds number combining the two parameters was defined. A correlation between the spray injection Reynolds number and the gasoline product yields for various feed injection conditions was developed. A range of spray injection Reynolds number for the maximum gasoline yield was identified.

  12. IODP Expedition 338: Riser and Riserless Drilling Along the NanTroSEIZE Transect

    NASA Astrophysics Data System (ADS)

    Strasser, M.; Moore, G. F.; Dugan, B.; Kanagawa, K.; Toczko, S.

    2013-12-01

    Integrated Ocean Drilling Program (IODP) Expedition 338 provided new constraints on the Kumano Basin sediments, the accretionary prism inner wedge, the seaward extension of the megasplay fault, the architecture and mechanics of landslides, and the alteration of oceanic basement of the incoming Philippine Sea plate. This was accomplished through riser and riserless drilling, logging while drilling (LWD), and cuttings and core analysis. Cuttings and LWD analyses at Hole C0002F reveal two lithologic units in the prism inner wedge which are separated by a prominent fault zone at ~1640 mbsf. Mud-gases from the inner prism show high concentrations at the top of the wedge that decrease, but become more thermogenic, with depth. These data are from the previously unaccessed deeper part of the Nankai accretionary prism. Riserless coring at Site C0002 provided data across the gas hydrate zone of the Kumano Basin, across the Kumano Basin-accretionary prism unconformity, and in the uppermost accretionary prism. Within the Kumano basin section, gas and porewater geochemistry documents microbial methane gas in hydrates that are disseminated in sandy layers. Multiple penetrations of the Kumano Basin-accretionary prism boundary and 3D seismic data show that the boundary is erosive and complex. LWD (Site C0018) and coring and LWD (Site C0021) augment existing data to better understand submarine landslide dynamics and mass-transport deposit (MTD) emplacement processes. Previous coring at Site C0018 identified six MTDs, but only two MTD intervals were detected in resistivity images that show high angle, randomly oriented bedding. Site C0021, located more proximal to the MTD source, provides constraint on MTD variability. Correlation across the sites reveals a thick MTD with an erosional base characterized by a shear zone in muddy sediments vs. a translational basal surface within coarse volcaniclastic sand in the proximal and distal/lateral areas, respectively. LWD data and cores from

  13. Maintenance Effects of an Evidence-Based Prevention Innovation for Aggressive Children Living in Culturally Diverse Urban Neighborhoods: The Early Risers Effectiveness Study

    ERIC Educational Resources Information Center

    August, Gerald J.; Lee, Susanne S.; Bloomquist, Michael L.; Realmuto, George M.; Hektner, Joel M.

    2004-01-01

    The present study assessed the ability of the Early Risers' Skills for Success Program to maintain program effects 1 year post intervention. Participants were 327 kindergarten and first-grade children who screened positive for aggressive behavior and who were randomized to program and control conditions. Program children participated in 2…

  14. Development of Millimeter-Wave Velocimetry and Acoustic Time-of-Flight Tomography for Measurements in Densely Loaded Gas-Solid Riser Flow

    SciTech Connect

    Fort, James A.; Pfund, David M.; Sheen, David M.; Pappas, Richard A.; Morgen, Gerald P.

    2007-04-01

    The MFDRC was formed in 1998 to advance the state-of-the-art in simulating multiphase turbulent flows by developing advanced computational models for gas-solid flows that are experimentally validated over a wide range of industrially relevant conditions. The goal was to transfer the resulting validated models to interested US commercial CFD software vendors, who would then propagate the models as part of new code versions to their customers in the US chemical industry. Since the lack of detailed data sets at industrially relevant conditions is the major roadblock to developing and validating multiphase turbulence models, a significant component of the work involved flow measurements on an industrial-scale riser contributed by Westinghouse, which was subsequently installed at SNL. Model comparisons were performed against these datasets by LANL. A parallel Office of Industrial Technology (OIT) project within the consortium made similar comparisons between riser measurements and models at NETL. Measured flow quantities of interest included volume fraction, velocity, and velocity-fluctuation profiles for both gas and solid phases at various locations in the riser. Some additional techniques were required for these measurements beyond what was currently available. PNNL’s role on the project was to work with the SNL experimental team to develop and test two new measurement techniques, acoustic tomography and millimeter-wave velocimetry. Acoustic tomography is a promising technique for gas-solid flow measurements in risers and PNNL has substantial related experience in this area. PNNL is also active in developing millimeter wave imaging techniques, and this technology presents an additional approach to make desired measurements. PNNL supported the advanced diagnostics development part of this project by evaluating these techniques and then by adapting and developing the selected technology to bulk gas-solids flows and by implementing them for testing in the SNL riser

  15. First time real-time mud gas monitoring during riser drilling in the Kumano Basin (IODP Exp 319)

    NASA Astrophysics Data System (ADS)

    Wiersberg, T.; Erzinger, J.; Horiguchi, K.; Saffer, D. M.; Byrne, T. B.; McNeill, L. C.; Araki, E.; Takahashi, K.; Eguchi, N. O.; Toczko, S.

    2009-12-01

    Chikyu Expedition 319 was the first cruise of the Integrated Ocean Drilling Program (IODP) where riser drilling was performed and real-time mud gas monitoring was conducted, because this technique requires drill-mud circulation. In contrast to conventional IODP drilling that uses drill water in combination with lost circulation, during riser drilling the drill mud returns back to the surface through a riser pipe which encases the drill pipe. The dissolved gas is extracted from returning drill mud, analyzed in real time and sampled for noble gas and stable isotopes studies. This technique has been applied in the past on scientific continental drilling projects of e.g. the International Continental Drilling Program. Expedition 319 is part of the NanTroSEIZE project, a multiexpedition, multistage IODP drilling program focused on understanding the mechanics of seismogenesis and ruptures propagation along the Nankai accretionary prism. Riser drilling was carried out on Hole C0009 that intersects the cover sediments of the Kumano Basin and probably penetrates into the accretionary prism below. Site NT2-11 is located approx. 60 km SE of the harbour of Shingu, Japan. Real-time mud gas monitoring was performed in Hole C0009 during drilling from 703 mbsf (meter below sea floor) down to 1594 mbsf and during hole enlargement from 703 mbsf to 1569 mbsf. Both datasets show similar gas distribution at depth. Gas was furthermore extracted, sampled and analyzed from drill cuttings. Drill mud gas is generally composed of air and gases that derive from the formation. The principal formation gas in drill mud from both drilling phases and in cuttings was methane. Up to 14 vol % CH4 was detected during drilling and up to 3 vol % during hole enlargement. Down to 800 mbsf and below 1280 mbsf, the methane concentration in drill mud is lower than in the surrounded interval, where methane peaks at several depths. At 1280 mbsf an unconformity is indicated from lihology, in seismic and

  16. Method and apparatus for production of subsea hydrocarbon formations

    DOEpatents

    Blandford, Joseph W.

    1992-01-01

    A well tender system for controlling, separating, storing and offloading well fluids produced from subsea hydrocarbon formations. The system comprises a vertically aligned series of tethered cylindrical tanks which are torsionally stabilized by flexible catenary production riser and expert riser bundles, and serviced by separate catenary pipe bundles. Piles are secured to the seabed, each pile assembly being pivotally connected to a lower rigid tendon, which is in turn connected to tendons arranged about the periphery of the interconnected cylindrical tanks.

  17. Method and apparatus for production of subsea hydrocarbon formations

    DOEpatents

    Blandford, Joseph W.

    1994-01-01

    A well tender system for controlling, separating, storing and offloading well fluids produced from subsea hydrocarbon formations. The system comprises a vertically aligned series of tethered cylindrical tanks which are torsionally stabilized by flexible catenary production riser and export riser bundles, and serviced by separate catenary pipe bundles. Piles are secured to the seabed, each pile assembly being pivotally connected to a lower rigid tendon, which is in turn connected to tendons arranged about the periphery of the interconnected cylindrical tanks.

  18. Long Term Borehole Monitoring System For NanTroSEIZE 3.5 km Riser Hole: Requirements And Specifications

    NASA Astrophysics Data System (ADS)

    Kuramoto, S.; Kyo, M.; Ito, H.; Namba, Y.; Kato, K.; Higuchi, K.; Kinoshita, M.; Araki, E.; Suyehiro, K.

    2007-12-01

    Most of the large earthquakes (magnitude greater than 8.0) observed in Japan fall into the subduction plate- boundary category. Based on the results of previous Nankai Trough research efforts, further research opportunities have been proposed under the umbrella of the IODP scientific drilling proposal 603 (NanTroSEIZE: Nankai Trough Seismogenic Zone Experiment) ranked as the top level proposal in IODP. IODP proposal 603 not only proposes drilling, coring and geological analysis, and geophysical logging, but also mandates that a long- term borehole monitoring system be installed into two deep riser holes at about 3,500 m and about 6,000 m below sea floor (mbsf), where we expect to encounter the mega-splay and the locked region of mega thrust fault, respectively. The first riser target (NT2-03 site) is expected to drill through five potential splay faults above 3,500 mbsf. We plan to install sensors to monitor strain, tilt and optionally pore pressure for crustal deformation at and between splay faults, to monitor seismometer array for micro and slow earthquakes detection and for seismic microstructures, and to monitor pore pressure and temperature for hydrologic state change at the fault during interseismic period. The major technical features to develop the deep ocean borehole observatory for NT2-03A are mainly as follows; 1) high temperature (125°E#8249;C), 2) long life (5 years), 3) deployment (15,000 psi wellhead system, deep well, retrieval, perforation, packer, mechanical shock), 4) coupling to formation (cement, clamp), 5) multi level monitoring (against 5 spray faults), 6) multi purpose monitoring (seismic, geodetic, hydrogeologic), 7) low power consumption, 8) real time monitoring (connecting to sea bed cable), 9) accurate synchronization, 10) wide frequency range / high dynamic range ADC, 11) down sizing (installing into 9-5/8" casing with tubing), 12) system redundancy (fault tolerant). We started to develop an experimental prototype (EXP) for field test

  19. Two-year outcomes of the Early Risers prevention trial with formerly homeless families residing in supportive housing.

    PubMed

    Gewirtz, Abigail H; DeGarmo, David S; Lee, Susanne; Morrell, Nicole; August, Gerald

    2015-04-01

    This article reports 2-year outcomes from a cluster randomized, controlled trial of the Early Risers (ER) program implemented as a selective preventive intervention in supportive housing settings for homeless families. Based on the goals of this comprehensive prevention program, we predicted that intervention participants receiving ER services would show improvement in parenting and child outcomes relative to families in treatment-as-usual sites. The sample included 270 children in 161 families, residing in 15 supportive housing sites; multimethod, multi-informant assessments conducted at baseline and yearly thereafter included parent and teacher report of child adjustment, parent report of parenting self-efficacy, and parent-child observations that yielded scores of effective parenting practices. Data were modeled in HLM7 (4-level model accounting for nesting of children within families and families within housing sites). Two years' postbaseline, intent-to-treat (ITT) analyses indicated that parents in the ER group showed significantly improved parenting self-efficacy, and parent report indicated significant reductions in ER group children's depression. No main effects of ITT were shown for observed parenting effectiveness. However, over time, average levels of parenting self-efficacy predicted observed effective parenting practices, and observed effective parenting practices predicted improvements in both teacher- and parent-report of child adjustment. This is the first study to our knowledge to demonstrate prevention effects of a program for homeless families residing in family supportive housing.

  20. Static and dynamic mooring analysis - Stability of floating production storage and offloading (FPSO) risers for extreme environmental conditions

    NASA Astrophysics Data System (ADS)

    Rho, Yu-Ho; Kim, Kookhyun; Jo, Chul-Hee; Kim, Do-Youb

    2013-06-01

    Floating production storage and offloading (FPSO) facilities are used at most of the offshore oil fields worldwide. FPSO usage is expected to grow as oil fields move to deeper water, thus requiring the reliability and stability of mooring wires and risers in extreme environmental conditions. Except for the case of predictable attack angles of external loadings, FPSO facilities with turret single point mooring (SPM) systems are in general use. There are two types of turret systems: permanent systems and disconnectable turret mooring systems. Extreme environment criteria for permanent moorings are usually based on a 100-year return period event. It is common to use two or three environments including the 100-year wave with associated wind and current, and the 100-year wind with associated waves and current. When fitted with a disconnectable turret mooring system, FPSOs can be used in areas where it is desirable to remove the production unit from the field temporarily to prevent exposure to extreme events such as cyclones or large icebergs. Static and dynamic mooring analyses were performed to evaluate the stability of a spider buoy after disconnection from a turret during cyclone environmental conditions

  1. Two-year outcomes of the Early Risers prevention trial with formerly homeless families residing in supportive housing.

    PubMed

    Gewirtz, Abigail H; DeGarmo, David S; Lee, Susanne; Morrell, Nicole; August, Gerald

    2015-04-01

    This article reports 2-year outcomes from a cluster randomized, controlled trial of the Early Risers (ER) program implemented as a selective preventive intervention in supportive housing settings for homeless families. Based on the goals of this comprehensive prevention program, we predicted that intervention participants receiving ER services would show improvement in parenting and child outcomes relative to families in treatment-as-usual sites. The sample included 270 children in 161 families, residing in 15 supportive housing sites; multimethod, multi-informant assessments conducted at baseline and yearly thereafter included parent and teacher report of child adjustment, parent report of parenting self-efficacy, and parent-child observations that yielded scores of effective parenting practices. Data were modeled in HLM7 (4-level model accounting for nesting of children within families and families within housing sites). Two years' postbaseline, intent-to-treat (ITT) analyses indicated that parents in the ER group showed significantly improved parenting self-efficacy, and parent report indicated significant reductions in ER group children's depression. No main effects of ITT were shown for observed parenting effectiveness. However, over time, average levels of parenting self-efficacy predicted observed effective parenting practices, and observed effective parenting practices predicted improvements in both teacher- and parent-report of child adjustment. This is the first study to our knowledge to demonstrate prevention effects of a program for homeless families residing in family supportive housing. PMID:25844493

  2. Large deflection response of restrained steel beams under fire and explosion loads.

    PubMed

    Xi, Feng

    2016-01-01

    A numerical study on the response of steel beams to fire and explosion is presented in this paper. First, a unified computing model, which can be used to simulate the behaviour of beams under four loading scenarios that involve fire and explosion or impact, is constructed. The proposed technique allows complete transparency of the influence of the various parameters on the structural behaviour. Second, the effects of load level on critical temperature are analyzed for various static and explosion load ratios. Two cases of explosion and fire loading sequences are compared, it is shown that the critical temperature of the beam subjected to fire followed by an explosion is lower than that of the beam subjected to an explosion followed by fire. The influence of temperature on the p-i diagram is investigated, an iso-damage surface is introduced to distinguish safe and unsafe regions. Third, the limiting temperature criteria are further examined. That is, the first and second limiting temperatures can be determined when the dimensional catenary force is equal to zero or to one, which corresponds to the bending or stretching plastic hinge, respectively. PMID:27386235

  3. Large deflection response of restrained steel beams under fire and explosion loads.

    PubMed

    Xi, Feng

    2016-01-01

    A numerical study on the response of steel beams to fire and explosion is presented in this paper. First, a unified computing model, which can be used to simulate the behaviour of beams under four loading scenarios that involve fire and explosion or impact, is constructed. The proposed technique allows complete transparency of the influence of the various parameters on the structural behaviour. Second, the effects of load level on critical temperature are analyzed for various static and explosion load ratios. Two cases of explosion and fire loading sequences are compared, it is shown that the critical temperature of the beam subjected to fire followed by an explosion is lower than that of the beam subjected to an explosion followed by fire. The influence of temperature on the p-i diagram is investigated, an iso-damage surface is introduced to distinguish safe and unsafe regions. Third, the limiting temperature criteria are further examined. That is, the first and second limiting temperatures can be determined when the dimensional catenary force is equal to zero or to one, which corresponds to the bending or stretching plastic hinge, respectively.

  4. Ultrahigh carbon steels, Damascus steels, and superplasticity

    SciTech Connect

    Sherby, O.D.; Wadsworth, J.

    1997-04-01

    The processing properties of ultrahigh carbon steels (UHCSs) have been studied at Stanford University over the past twenty years. These studies have shown that such steels (1 to 2.1% C) can be made superplastic at elevated temperature and can have remarkable mechanical properties at room temperature. It was the investigation of these UHCSs that eventually brought us to study the myths, magic, and metallurgy of ancient Damascus steels, which in fact, were also ultrahigh carbon steels. These steels were made in India as castings, known as wootz, possibly as far back as the time of Alexander the Great. The best swords are believed to have been forged in Persia from Indian wootz. This paper centers on recent work on superplastic UHCSs and on their relation to Damascus steels. 32 refs., 6 figs.

  5. Measurement of Gas Velocities in the Presence of Solids in the Riser of a Cold Flow Circulating Fluidized Bed

    SciTech Connect

    Spenik, J.; Ludlow, J.C.; Compston, R.; Breault, R.W.

    2007-01-01

    The local gas velocity and the intensity of the gas turbulence in a gas/solid flow are a required measurement in validating the gas and solids flow structure predicted by computational fluid dynamic (CFD) models in fluid bed and transport reactors. The high concentration and velocities of solids, however, make the use of traditional gas velocity measurement devices such as pitot tubes, hot wire anemometers and other such devices difficult. A method of determining these velocities has been devised at the National Energy Technology Laboratory employing tracer gas. The technique developed measures the time average local axial velocity gas component of a gas/solid flow using an injected tracer gas which induces changes in the heat transfer characteristics of the gas mixture. A small amount of helium is injected upstream a known distance from a self-heated thermistor. The thermistor, protected from the solids by means of a filter, is exposed to gases that are continuously extracted from the flow. Changes in the convective heat transfer characteristics of the gas are indicated by voltage variations across a Wheatstone bridge. When pulsed injections of helium are introduced to the riser flow the change in convective heat transfer coefficient of the gas can be rapidly and accurately determined with this instrument. By knowing the separation distance between the helium injection point and the thermistor extraction location as well as the time delay between injection and detection, the gas velocity can easily be calculated. Variations in the measured gas velocities also allow the turbulence intensity of the gas to be estimated.

  6. Modeling right-lateral offset of a Late Pleistocene terrace riser along the Polaris fault using ground based LiDAR imagery

    NASA Astrophysics Data System (ADS)

    Howle, J. F.; Bawden, G. W.; Hunter, L. E.; Rose, R. S.

    2009-12-01

    High resolution (centimeter level) three-dimensional point-cloud imagery of offset glacial outwash deposits were collected by using ground based tripod LiDAR (T-LiDAR) to characterize the cumulative fault slip across the recently identified Polaris fault (Hunter et al., 2009) near Truckee, California. The type-section site for the Polaris fault is located 6.5 km east of Truckee where progressive right-lateral displacement of middle to late Pleistocene deposits is evident. Glacial outwash deposits, aggraded during the Tioga glaciation, form a flat lying ‘fill’ terrace on both the north and south sides of the modern Truckee River. During the Tioga deglaciation melt water incised into the terrace producing fluvial scarps or terrace risers (Birkeland, 1964). Subsequently, the terrace risers on both banks have been right-laterally offset by the Polaris fault. By using T-LiDAR on an elevated tripod (4.25 m high), we collected 3D high-resolution (thousands of points per square meter; ± 4 mm) point-cloud imagery of the offset terrace risers. Vegetation was removed from the data using commercial software, and large protruding boulders were manually deleted to generate a bare-earth point-cloud dataset with an average data density of over 240 points per square meter. From the bare-earth point cloud we mathematically reconstructed a pristine terrace/scarp morphology on both sides of the fault, defined coupled sets of piercing points, and extracted a corresponding displacement vector. First, the Polaris fault was approximated as a vertical plane that bisects the offset terrace risers, as well as bisecting linear swales and tectonic depressions in the outwash terrace. Then, piercing points to the vertical fault plane were constructed from the geometry of the geomorphic elements on either side of the fault. On each side of the fault, the best-fit modeled outwash plane is projected laterally and the best-fit modeled terrace riser projected upward to a virtual intersection in

  7. Comminuting irradiated ferritic steel

    DOEpatents

    Bauer, Roger E.; Straalsund, Jerry L.; Chin, Bryan A.

    1985-01-01

    Disclosed is a method of comminuting irradiated ferritic steel by placing the steel in a solution of a compound selected from the group consisting of sulfamic acid, bisulfate, and mixtures thereof. The ferritic steel is used as cladding on nuclear fuel rods or other irradiated components.

  8. Long Term Borehole Monitoring System For NanTroSEIZE 3.5 km Riser Hole: Environmental Life Test and Land Test

    NASA Astrophysics Data System (ADS)

    Kyo, M.; Araki, E.; Ito, H.

    2009-12-01

    Most of the large earthquakes (magnitude greater than 8.0) observed in Japan fall into the subduction plate-boundary category. Based on the results of previous Nankai Trough research efforts, further research opportunities have been proposed under the umbrella of the IODP scientific drilling proposal 603 (NanTroSEIZE: Nankai Trough Seismogenic Zone Experiment) ranked as the top level proposal in IODP. IODP proposal 603 not only proposes drilling, coring and geological analysis, and geophysical logging, but also mandates that a long-term borehole monitoring system be installed into two deep riser holes at about 3,500 m and about 6,000 m below sea floor (mbsf), where we expect to encounter the mega-splay and the locked region of mega thrust fault, respectively. The target of 3,500 m riser hole is expected to drill through five potential splay faults above 3,500 mbsf. We plan to install sensors to monitor strain, tilt and optionally pore pressure for crustal deformation at and between splay faults, to monitor seismometer array for micro and slow earthquakes detection and for seismic microstructures, and to monitor pore pressure and temperature for hydrologic state change at the fault during interseismic period. The major technical features to develop the borehole observatory for 3,500 m riser hole are mainly as follows; 1) high temperature (125°C), 2) long life (5 years), 3) deployment (15,000 psi wellhead system, deep well, retrieval, perforation, packer, mechanical shock), 4) coupling to formation (cement, clamp), 5) multi level monitoring (against 5 spray faults), 6) multi purpose monitoring (seismic, geodetic, hydrogeologic), 7) low power consumption, 8) real time monitoring (connecting to sea bed cable), 9) accurate synchronization, 10) wide frequency range / high dynamic range ADC, 11) down sizing (installing into 9-5/8”casing with tubing), 12) system redundancy (fault tolerant). We started the development of an experimental prototype (EXP) for field test

  9. Long Term Borehole Monitoring System For NanTroSEIZE 3.5 km Riser Hole: Component Level Life Test of Telemetry System.

    NASA Astrophysics Data System (ADS)

    Kyo, M.; Ito, H.; Namba, Y.; Kato, K.; Koseki, K.; Kuramoto, S.; Araki, E.

    2008-12-01

    Most of the large earthquakes (magnitude greater than 8.0) observed in Japan fall into the subduction plate- boundary category. Based on the results of previous Nankai Trough research efforts, further research opportunities have been proposed under the umbrella of the IODP scientific drilling proposal 603 (NanTroSEIZE: Nankai Trough Seismogenic Zone Experiment) ranked as the top level proposal in IODP. IODP proposal 603 not only proposes drilling, coring and geological analysis, and geophysical logging, but also mandates that a long-term borehole monitoring system be installed into two deep riser holes at about 3,500 m and about 6,000 m below sea floor (mbsf), where we expect to encounter the mega-splay and the locked region of mega thrust fault, respectively. The target of 3,500 m riser hole is expected to drill through five potential splay faults above 3,500 mbsf. We plan to install sensors to monitor strain, tilt and optionally pore pressure for crustal deformation at and between splay faults, to monitor seismometer array for micro and slow earthquakes detection and for seismic microstructures, and to monitor pore pressure and temperature for hydrologic state change at the fault during interseismic period. The major technical features to develop the borehole observatory for 3,500 m riser hole are mainly as follows; 1) high temperature (125C), 2) long life (5 years), 3) deployment (15,000 psi wellhead system, deep well, retrieval, perforation, packer, mechanical shock), 4) coupling to formation (cement, clamp), 5) multi level monitoring (against 5 spray faults), 6) multi purpose monitoring (seismic, geodetic, hydrogeologic), 7) low power consumption, 8) real time monitoring (connecting to sea bed cable), 9) accurate synchronization, 10) wide frequency range / high dynamic range ADC, 11) down sizing (installing into 9-5/8"hcasing with tubing), 12) system redundancy (fault tolerant). We started the development of an experimental prototype (EXP) for field test using

  10. Gas-Solid Interaction, Flow Behavior analysis and Development of a Design Basis equation for the Dense Entry Region of an Asymmetrically Loaded Cold Flow CFB Riser

    NASA Astrophysics Data System (ADS)

    Dastane, Rajiv

    The dispersion of a gas tracer was used to indicate the effectiveness of the mixing process of an injected flow of solids into the dense bed region of NETL's cold flow CFB riser in three distinctly different fluidization regimes. NETL's cold flow test facility mimics commercial scale transport reactors with side entry of solids into the vertical riser. Pure CO2 was used as the tracer gas and was introduced continuously into the injected flow of solids and it was assumed to essentially remain in the injected flow stream. The tracer gas would be released from the injected flow stream as the as the flow stream begins to disintegrate. As the stream loses its identity the remaining tracer gas would be released. The tracer gas distribution was measured using inline IR CO2 detectors across the cross-sectional area of the riser at four different elevations, two near the injection point and two further downstream. Due to the high solids hold up and high reactant concentrations, a significant portion of the reaction can take place in the dense bed region. The effectiveness of a Transport Reactor depends on its ability to adequately mix the incoming flows of reactants: fuel, sorbent and air. These reactants have to be dispersed across the reactor's cross-sectional area by the different mixing mechanisms. A good description of the flow behavior is also essential in developing and validating predictor reactor models as well as in developing crucial gas and solids mixing relationships that will can be incorporated and validated for CFD codes (MFIX). In addition there are several operational variables (independent variables) that influence this mixing behavior. Multivariable analysis of variance (MANOVA) model were developed for the NETL cold flow CFB riser based on the dispersion data. The mixing process as a function of the operating parameters is empirically proposed outlining the independent variables (operating and system parameters) which significantly influenced the

  11. The steel scrap age.

    PubMed

    Pauliuk, Stefan; Milford, Rachel L; Müller, Daniel B; Allwood, Julian M

    2013-04-01

    Steel production accounts for 25% of industrial carbon emissions. Long-term forecasts of steel demand and scrap supply are needed to develop strategies for how the steel industry could respond to industrialization and urbanization in the developing world while simultaneously reducing its environmental impact, and in particular, its carbon footprint. We developed a dynamic stock model to estimate future final demand for steel and the available scrap for 10 world regions. Based on evidence from developed countries, we assumed that per capita in-use stocks will saturate eventually. We determined the response of the entire steel cycle to stock saturation, in particular the future split between primary and secondary steel production. During the 21st century, steel demand may peak in the developed world, China, the Middle East, Latin America, and India. As China completes its industrialization, global primary steel production may peak between 2020 and 2030 and decline thereafter. We developed a capacity model to show how extensive trade of finished steel could prolong the lifetime of the Chinese steelmaking assets. Secondary steel production will more than double by 2050, and it may surpass primary production between 2050 and 2060: the late 21st century can become the steel scrap age.

  12. The steel scrap age.

    PubMed

    Pauliuk, Stefan; Milford, Rachel L; Müller, Daniel B; Allwood, Julian M

    2013-04-01

    Steel production accounts for 25% of industrial carbon emissions. Long-term forecasts of steel demand and scrap supply are needed to develop strategies for how the steel industry could respond to industrialization and urbanization in the developing world while simultaneously reducing its environmental impact, and in particular, its carbon footprint. We developed a dynamic stock model to estimate future final demand for steel and the available scrap for 10 world regions. Based on evidence from developed countries, we assumed that per capita in-use stocks will saturate eventually. We determined the response of the entire steel cycle to stock saturation, in particular the future split between primary and secondary steel production. During the 21st century, steel demand may peak in the developed world, China, the Middle East, Latin America, and India. As China completes its industrialization, global primary steel production may peak between 2020 and 2030 and decline thereafter. We developed a capacity model to show how extensive trade of finished steel could prolong the lifetime of the Chinese steelmaking assets. Secondary steel production will more than double by 2050, and it may surpass primary production between 2050 and 2060: the late 21st century can become the steel scrap age. PMID:23442209

  13. Methods of forming steel

    DOEpatents

    Branagan, Daniel J.; Burch, Joseph V.

    2001-01-01

    In one aspect, the invention encompasses a method of forming a steel. A metallic glass is formed and at least a portion of the glass is converted to a crystalline steel material having a nanocrystalline scale grain size. In another aspect, the invention encompasses another method of forming a steel. A molten alloy is formed and cooled the alloy at a rate which forms a metallic glass. The metallic glass is devitrified to convert the glass to a crystalline steel material having a nanocrystalline scale grain size. In yet another aspect, the invention encompasses another method of forming a steel. A first metallic glass steel substrate is provided, and a molten alloy is formed over the first metallic glass steel substrate to heat and devitrify at least some of the underlying metallic glass of the substrate.

  14. Modern Steel Framed Schools.

    ERIC Educational Resources Information Center

    American Inst. of Steel Construction, Inc., New York, NY.

    In view of the cost of structural framing for school buildings, ten steel-framed schools are examined to review the economical advantages of steel for school construction. These schools do not resemble each other in size, shape, arrangement or unit cost; some are original in concept and architecture, and others are conservative. Cost and…

  15. Steel Industry Wastes.

    ERIC Educational Resources Information Center

    Schmidtke, N. W.; Averill, D. W.

    1978-01-01

    Presents a literature review of wastes from steel industry, covering publications of 1976-77. This review covers: (1) coke production; (2) iron and steel production; (3) rolling operations; and (4) surface treatment. A list of 133 references is also presented. (NM)

  16. The Steel Band.

    ERIC Educational Resources Information Center

    Weil, Bruce

    1996-01-01

    Describes studying the steel drum, an import from Trinidad, as an instrument of intellectual growth. Describes how developing a steel drum band provided Montessori middle school students the opportunity to experience some important feelings necessary to emotional growth during this difficult age: competence, usefulness, independence, and…

  17. Process for combining the regeneratorless operation of tandem super-dense riser and fluid-bed oligomerization reactors containing a zeolite oligomerization catalyst

    SciTech Connect

    Harandi, M.N.; Owen, H.

    1990-05-15

    This patent describes a catalytic process for upgrading a C{sub 2}{sup +} olefin feedstream to a heavier product stream rich in C{sub 10}{sup +} aliphatic hydrocarbons in first and second oligomerization zones. It comprises: contacting the olefin feedstream in the first zone with a finely divided medium pore size zeolite metallosilicate catalyst having a silica:alumina ratio grater than 12, and a constraint index in the range from about 1 to about 12, at a weight hourly space velocity (WHSV) sufficient to maintain a transport zone, and, then with essentially the same catalyst maintained as a fluid bed, the first zone containing riser catalyst having a higher coke content than that of catalyst in the second zone maintained in a turbulent regime.

  18. Experimental Study of the Vortex-Induced Vibration of Drilling Risers under the Shear Flow with the Same Shear Parameter at the Different Reynolds Numbers

    PubMed Central

    Liangjie, Mao; Qingyou, Liu; Shouwei, Zhou

    2014-01-01

    A considerable number of studies for VIV under the uniform flow have been performed. However, research on VIV under shear flow is scarce. An experiment for VIV under the shear flow with the same shear parameter at the two different Reynolds numbers was conducted in a deep-water offshore basin. Various measurements were obtained by the fiber bragg grating strain sensors. Experimental data were analyzed by modal analysis method. Results show several valuable features. First, the corresponding maximum order mode of the natural frequency for shedding frequency is the maximum dominant vibration mode and multi-modal phenomenon is appeared in VIV under the shear flow, and multi-modal phenomenon is more apparent at the same shear parameter with an increasing Reynolds number under the shear flow effect. Secondly, the riser vibrates at the natural frequency and the dominant vibration frequency increases for the effect of the real-time tension amplitude under the shear flow and the IL vibration frequency is the similar with the CF vibration frequency at the Reynolds number of 1105 in our experimental condition and the IL dominant frequency is twice the CF dominant frequency with an increasing Reynolds number. In addition, the displacement trajectories at the different locations of the riser appear the same shape and the shape is changed at the same shear parameter with an increasing Reynolds number under the shear flow. The diagonal displacement trajectories are observed at the low Reynolds number and the crescent-shaped displacement trajectories appear with an increasing Reynolds number under shear flow in the experiment. PMID:25118607

  19. Experimental study of the vortex-induced vibration of drilling risers under the shear flow with the same shear parameter at the different Reynolds numbers.

    PubMed

    Liangjie, Mao; Qingyou, Liu; Shouwei, Zhou

    2014-01-01

    A considerable number of studies for VIV under the uniform flow have been performed. However, research on VIV under shear flow is scarce. An experiment for VIV under the shear flow with the same shear parameter at the two different Reynolds numbers was conducted in a deep-water offshore basin. Various measurements were obtained by the fiber bragg grating strain sensors. Experimental data were analyzed by modal analysis method. Results show several valuable features. First, the corresponding maximum order mode of the natural frequency for shedding frequency is the maximum dominant vibration mode and multi-modal phenomenon is appeared in VIV under the shear flow, and multi-modal phenomenon is more apparent at the same shear parameter with an increasing Reynolds number under the shear flow effect. Secondly, the riser vibrates at the natural frequency and the dominant vibration frequency increases for the effect of the real-time tension amplitude under the shear flow and the IL vibration frequency is the similar with the CF vibration frequency at the Reynolds number of 1105 in our experimental condition and the IL dominant frequency is twice the CF dominant frequency with an increasing Reynolds number. In addition, the displacement trajectories at the different locations of the riser appear the same shape and the shape is changed at the same shear parameter with an increasing Reynolds number under the shear flow. The diagonal displacement trajectories are observed at the low Reynolds number and the crescent-shaped displacement trajectories appear with an increasing Reynolds number under shear flow in the experiment.

  20. Experimental study of the vortex-induced vibration of drilling risers under the shear flow with the same shear parameter at the different Reynolds numbers.

    PubMed

    Liangjie, Mao; Qingyou, Liu; Shouwei, Zhou

    2014-01-01

    A considerable number of studies for VIV under the uniform flow have been performed. However, research on VIV under shear flow is scarce. An experiment for VIV under the shear flow with the same shear parameter at the two different Reynolds numbers was conducted in a deep-water offshore basin. Various measurements were obtained by the fiber bragg grating strain sensors. Experimental data were analyzed by modal analysis method. Results show several valuable features. First, the corresponding maximum order mode of the natural frequency for shedding frequency is the maximum dominant vibration mode and multi-modal phenomenon is appeared in VIV under the shear flow, and multi-modal phenomenon is more apparent at the same shear parameter with an increasing Reynolds number under the shear flow effect. Secondly, the riser vibrates at the natural frequency and the dominant vibration frequency increases for the effect of the real-time tension amplitude under the shear flow and the IL vibration frequency is the similar with the CF vibration frequency at the Reynolds number of 1105 in our experimental condition and the IL dominant frequency is twice the CF dominant frequency with an increasing Reynolds number. In addition, the displacement trajectories at the different locations of the riser appear the same shape and the shape is changed at the same shear parameter with an increasing Reynolds number under the shear flow. The diagonal displacement trajectories are observed at the low Reynolds number and the crescent-shaped displacement trajectories appear with an increasing Reynolds number under shear flow in the experiment. PMID:25118607

  1. EAST ELEVATION, LTV STEEL (FORMERLY REPUBLIC STEEL), 8" BAR MILL, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    EAST ELEVATION, LTV STEEL (FORMERLY REPUBLIC STEEL), 8" BAR MILL, BUFFALO PLANT. VIEW LOOKING SOUTHWEST FROM ROLL SHOP. 8" BAR MILL DESIGNED AND BUILT BY DONNER STEEL CO. (PREDECESSOR OF REPUBLIC), 1919-1920. FOR DESCRIPTION OF ORIGINAL MILL SEE "IRON AGE", 116\\4 (23 JULY 1925): 201-204. - LTV Steel, 8-inch Bar Mill, Buffalo Plant, Buffalo, Erie County, NY

  2. Nuclear transmutation in steels

    NASA Astrophysics Data System (ADS)

    Belozerova, A. R.; Shimanskii, G. A.; Belozerov, S. V.

    2009-05-01

    The investigations of the effects of nuclear transmutation in steels that are widely used in nuclear power and research reactors and in steels that are planned for the application in thermonuclear fusion plants, which are employed under the conditions of a prolonged action of neutron irradiation with different spectra, made it possible to study the effects of changes in the isotopic and chemical composition on the tendency of changes in the structural stability of these steels. For the computations of nuclear transmutation in steels, we used a program complex we have previously developed on the basis of algorithms for constructing branched block-type diagrams of nuclide transformations and for locally and globally optimizing these diagrams with the purpose of minimizing systematic errors in the calculation of nuclear transmutation. The dependences obtained were applied onto a Schaeffler diagram for steels used for structural elements of reactors. For the irradiation in fission reactors, we observed only a weak influence of the effects of nuclear transmutation in steels on their structural stability. On the contrary, in the case of irradiation with fusion neutrons, a strong influence of the effects of nuclear transmutation in steels on their structural stability has been noted.

  3. Elimination of Hot Tears in Steel Castings by Means of Solidification Pattern Optimization

    NASA Astrophysics Data System (ADS)

    Kotas, Petr; Tutum, Cem Celal; Thorborg, Jesper; Hattel, Jesper Henri

    2012-06-01

    A methodology of how to exploit the Niyama criterion for the elimination of various defects such as centerline porosity, macrosegregation, and hot tearing in steel castings is presented. The tendency of forming centerline porosity is governed by the temperature distribution close to the end of the solidification interval, specifically by thermal gradients and cooling rates. The physics behind macrosegregation and hot tears indicate that these two defects also are dependent heavily on thermal gradients and pressure drop in the mushy zone. The objective of this work is to show that by optimizing the solidification pattern, i.e., establishing directional and progressive solidification with the help of the Niyama criterion, macrosegregation and hot tearing issues can be both minimized or eliminated entirely. An original casting layout was simulated using a transient three-dimensional (3-D) thermal fluid model incorporated in a commercial simulation software package to determine potential flaws and inadequacies. Based on the initial casting process assessment, multiobjective optimization of the solidification pattern of the considered steel part followed. That is, the multiobjective optimization problem of choosing the proper riser and chill designs has been investigated using genetic algorithms while simultaneously considering their impact on centerline porosity, the macrosegregation pattern, and primarily on hot tear formation.

  4. Glass Stronger than Steel

    DOE R&D Accomplishments Database

    Yarris, Lynn

    2011-03-28

    A new type of damage-tolerant metallic glass, demonstrating a strength and toughness beyond that of steel or any other known material, has been developed and tested by a collaboration of researchers from Berkeley Lab and Caltech.

  5. Structural Amorphous Steels

    NASA Astrophysics Data System (ADS)

    Lu, Z. P.; Liu, C. T.; Thompson, J. R.; Porter, W. D.

    2004-06-01

    Recent advancement in bulk metallic glasses, whose properties are usually superior to their crystalline counterparts, has stimulated great interest in fabricating bulk amorphous steels. While a great deal of effort has been devoted to this field, the fabrication of structural amorphous steels with large cross sections has remained an alchemist’s dream because of the limited glass-forming ability (GFA) of these materials. Here we report the discovery of structural amorphous steels that can be cast into glasses with large cross-section sizes using conventional drop-casting methods. These new steels showed interesting physical, magnetic, and mechanical properties, along with high thermal stability. The underlying mechanisms for the superior GFA of these materials are discussed.

  6. Life after Steel

    ERIC Educational Resources Information Center

    Mangan, Katherine

    2013-01-01

    Bobby Curran grew up in a working-class neighborhood in Baltimore, finished high school, and followed his grandfather's steel-toed bootprints straight to Sparrows Point, a 3,000-acre sprawl of industry on the Chesapeake Bay. College was not part of the plan. A gritty but well-paying job at the RG Steel plant was Mr. Curran's ticket to a secure…

  7. Waste product profile: Steel cans

    SciTech Connect

    Miller, C.

    1996-07-01

    Steel cans are made from tinplate steel, which is produced in basic oxygen furnaces. A thin layer of tin is applied to the can`s inner and outer surfaces to prevent rusting and protect food and beverage flavors. As a result, steel cans are often called tin cans. Steel mills are the largest market for steel cans. Integrated mills use the basic oxygen process to manufacture tinplate, appliances, car bodies, and steel framing. Electric arc furnaces use 100% scrap to produce steel shapes such as railroad ties and bridge spans. Electric arc furnaces are more geographically diverse and tend to have smaller capacities than basic oxygen furnaces. Detinners remove the tin from steel cans for resale to tin using industries. Continued decreases in the amount of tin used in steel cans has lessened the importance of this market. Foundries use scrap as a raw material in making castings and molds for industrial users.

  8. Articles comprising ferritic stainless steels

    DOEpatents

    Rakowski, James M.

    2016-06-28

    An article of manufacture comprises a ferritic stainless steel that includes a near-surface region depleted of silicon relative to a remainder of the ferritic stainless steel. The article has a reduced tendency to form an electrically resistive silica layer including silicon derived from the steel when the article is subjected to high temperature oxidizing conditions. The ferritic stainless steel is selected from the group comprising AISI Type 430 stainless steel, AISI Type 439 stainless steel, AISI Type 441 stainless steel, AISI Type 444 stainless steel, and E-BRITE.RTM. alloy, also known as UNS 44627 stainless steel. In certain embodiments, the article of manufacture is a fuel cell interconnect for a solid oxide fuel cell.

  9. Profiles in garbage: Steel cans

    SciTech Connect

    Miller, C.

    1998-02-01

    Steel mills are the largest market for steel cans. Integrated mills use the basic oxygen process to manufacture tinplate, appliances, car bodies, and steel framing. Electric arc furnaces use 100% scrap to produce steel shapes such as railroad ties and bridge spans. Electric arc furnaces are more geographically diverse and tend to have smaller capacities than basic oxygen furnaces. Detinners remove the tin from steel cans for resale to tin using industries. With less tin use in steel cans, the importance of the detinning market has declined substantially. Foundries use scrap as a raw material in making castings and molds for industrial users.

  10. View northwest, wharf A, sheet steel bulkhead, steel lift tower ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    View northwest, wharf A, sheet steel bulkhead, steel lift tower - U.S. Coast Guard Sandy Hook Station, Western Docking Structure, West of intersection of Canfield Road & Hartshorne Drive, Highlands, Monmouth County, NJ

  11. Superclean steel development

    SciTech Connect

    Richman, R.H.; McNaughton, W.P. )

    1989-12-01

    The Electric Power Research Institute has actively encouraged and sponsored a number of research projects to develop a superclean 3.5NiCrMoV steel for low pressure turbine rotors. Such steel is highly resistant to temper embrittlement and will thus facilitate increased efficiency in electricity generation through the use of higher operating temperatures and improvements in design. The objective of this interim report was to integrate the results that have been generated to date worldwide in the pursuit of superclean steel. The report contains detailed findings that enable the interested utility to evaluate how the results affect utility decision making. A companion document has been written to summarize the findings from this technical report. The results indicate that steels with impurity contents typical of the superclean specification can be manufactured for production rotors with properties that equal or exceed those for conventional 3.5NiCrMoV rotors in every detail. Of particular interest are the results that the superclean steels appear to be virtually resistant to temper embrittlement to a temperature of 500 {degrees}C. 109 refs., 51 figs., 9 tabs.

  12. Brazing titanium to stainless steel

    NASA Technical Reports Server (NTRS)

    Batista, R. I.

    1980-01-01

    Titanium and stainless-steel members are usually joined mechanically for lack of any other effective method. New approach using different brazing alloy and plating steel member with nickel resolves problem. Process must be carried out in inert atmosphere.

  13. Continuous steel production and apparatus

    DOEpatents

    Peaslee, Kent D.; Peter, Jorg J.; Robertson, David G. C.; Thomas, Brian G.; Zhang, Lifeng

    2009-11-17

    A process for continuous refining of steel via multiple distinct reaction vessels for melting, oxidation, reduction, and refining for delivery of steel continuously to, for example, a tundish of a continuous caster system, and associated apparatus.

  14. Active tectonics in southern Xinjiang, China: Analysis of terrace riser and normal fault scarp degradation along the Hotan-Qira fault system

    NASA Technical Reports Server (NTRS)

    Avouac, Jean-Philippe; Peltzer, Gilles

    1993-01-01

    The northern piedmont of the western Kunlun mountains (Xinjiang, China) is marked at its easternmost extremity, south of the Hotan-Qira oases, by a set of normal faults trending N50E for nearly 70 km. Conspicuous on Landsat and SPOT images, these faults follow the southeastern border of a deep flexural basin and may be related to the subsidence of the Tarim platform loaded by the western Kunlun northward overthrust. The Hotan-Qira normal fault system vertically offsets the piedmont slope by 70 m. Highest fault scarps reach 20 m and often display evidence for recent reactivations about 2 m high. Successive stream entrenchments in uplifted footwallls have formed inset terraces. We have leveled topographic profiles across fault scarps and transverse abandoned terrace risers. The state of degradation of each terrace edge has been characterized by a degradation coefficient tau, derived by comparison with analytical erosion models. Edges of highest abandoned terraces yield a degradation coefficient of 33 +/- 4 sq.m. Profiles of cumulative fault scarps have been analyzed in a similar way using synthetic profiles generated with a simple incremental fault scarp model.

  15. Active tectonics in southern Xinjiang, China: Analysis of terrace riser and normal fault scarp degradation along the Hotan-Qira fault system

    SciTech Connect

    Avouac, J.P.; Peltzer, G. |

    1993-12-01

    The northern piedmont of the western Kunlun mountains (Xinjiang, China) is marked at its easternmost extremity, south of the Hotan-Qira oases, by a set of normal faults trending N50E for nearly 70 km. Conspicuous on Landsat and SPOT images, these faults follow the southeastern border of a deep flexural basin and may be related to the subsidence of the Tarim platform loaded by the western Kunlun northward overthrust. The Hotan-Qira normal fault system vertically offsets the piedmont slope by 70 m. Highest fault scarps reach 20 m and often display evidence for recent reactivations about 2 m high. Successive stream entrenchments in uplifted footwallls have formed inset terraces. We have leveled topographic profiles across fault scarps and transverse abandoned terrace risers. The state of degradation of each terrace edge has been characterized by a degradation coefficient tau, derived by comparison with analytical erosion models. Edges of highest abandoned terraces yield a degradation coefficient of 33 +/- 4 sq.m. Profiles of cumulative fault scarps have been analyzed in a similar way using synthetic profiles generated with a simple incremental fault scarp model.

  16. A-3 steel work completed

    NASA Technical Reports Server (NTRS)

    2009-01-01

    Stennis Space Center engineers celebrated a key milestone in construction of the A-3 Test Stand on April 9 - completion of structural steel work. Workers with Lafayette (La.) Steel Erector Inc. placed the last structural steel beam atop the stand during a noon ceremony attended by more than 100 workers and guests.

  17. Microbial-Influenced Corrosion of Corten Steel Compared with Carbon Steel and Stainless Steel in Oily Wastewater by Pseudomonas aeruginosa

    NASA Astrophysics Data System (ADS)

    Mansouri, Hamidreza; Alavi, Seyed Abolhasan; Fotovat, Meysam

    2015-07-01

    The microbial corrosion behavior of three important steels (carbon steel, stainless steel, and Corten steel) was investigated in semi petroleum medium. This work was done in modified nutrient broth (2 g nutrient broth in 1 L oily wastewater) in the presence of Pseudomonas aeruginosa and mixed culture (as a biotic media) and an abiotic medium for 2 weeks. The behavior of corrosion was analyzed by spectrophotometric and electrochemical methods and at the end was confirmed by scanning electron microscopy. The results show that the degree of corrosion of Corten steel in mixed culture, unlike carbon steel and stainless steel, is less than P. aeruginosa inoculated medium because some bacteria affect Corten steel less than other steels. According to the experiments, carbon steel had less resistance than Corten steel and stainless steel. Furthermore, biofilm inhibits separated particles of those steels to spread to the medium; in other words, particles get trapped between biofilm and steel.

  18. Braze alloy spreading on steel

    NASA Technical Reports Server (NTRS)

    Siewert, T. A.; Heine, R. W.; Lagally, M. G.

    1978-01-01

    Scanning electron microscopy (SEM) and Auger electron microscopy (AEM) were employed to observe elemental surface decomposition resulting from the brazing of a copper-treated steel. Two types of steel were used for the study, stainless steel (treated with a eutectic silver-copper alloy), and low-carbon steel (treated with pure copper). Attention is given to oxygen partial pressure during the processes; a low enough pressure (8 x 10 to the -5th torr) was found to totally inhibit the spreading of the filler material at a fixed heating cycle. With both types of steel, copper treatment enhanced even spreading at a decreased temperature.

  19. Sensitization of stainless steel

    NASA Technical Reports Server (NTRS)

    Nagy, James P.

    1990-01-01

    The objective of this experiment is to determine the corrosion rates of 18-8 stainless steels that have been sensitized at various temperatures and to show the application of phase diagrams. The laboratory instructor will assign each student a temperature, ranging from 550 C to 1050 C, to which the sample will be heated. Further details of the experimental procedure are detailed.

  20. Catenary nanostructures as compact Bessel beam generators.

    PubMed

    Li, Xiong; Pu, Mingbo; Zhao, Zeyu; Ma, Xiaoliang; Jin, Jinjin; Wang, Yanqin; Gao, Ping; Luo, Xiangang

    2016-01-01

    Non-diffracting Bessel beams, including zero-order and high-order Bessel Beams which carry orbital angular momentum (OAM), enable a variety of important applications in optical micromanipulation, sub-diffraction imaging, high speed photonics/quantum communication, etc. The commonly used ways to create Bessel beams, including an axicon or a digital hologram written to a spatial light modulator (SLM), have great challenges to operate at the nanoscale. Here we theoretically design and experimentally demonstrate one kind of planar Bessel beam generators based on metasurfaces with analytical structures perforated in ultra-thin metallic screens. Continuous phase modulation between 0 to 2π is realized with a single element. In addition, due to the dispersionless phase shift stemming from spin-orbit interaction, the proposed device can work in a wide wavelength range. The results may find applications in future optical communication, nanofabrication and super-resolution imaging, etc.

  1. Catenary nanostructures as compact Bessel beam generators

    PubMed Central

    Li, Xiong; Pu, Mingbo; Zhao, Zeyu; Ma, Xiaoliang; Jin, Jinjin; Wang, Yanqin; Gao, Ping; Luo, Xiangang

    2016-01-01

    Non-diffracting Bessel beams, including zero-order and high-order Bessel Beams which carry orbital angular momentum (OAM), enable a variety of important applications in optical micromanipulation, sub-diffraction imaging, high speed photonics/quantum communication, etc. The commonly used ways to create Bessel beams, including an axicon or a digital hologram written to a spatial light modulator (SLM), have great challenges to operate at the nanoscale. Here we theoretically design and experimentally demonstrate one kind of planar Bessel beam generators based on metasurfaces with analytical structures perforated in ultra-thin metallic screens. Continuous phase modulation between 0 to 2π is realized with a single element. In addition, due to the dispersionless phase shift stemming from spin-orbit interaction, the proposed device can work in a wide wavelength range. The results may find applications in future optical communication, nanofabrication and super-resolution imaging, etc. PMID:26843142

  2. Catenary nanostructures as compact Bessel beam generators.

    PubMed

    Li, Xiong; Pu, Mingbo; Zhao, Zeyu; Ma, Xiaoliang; Jin, Jinjin; Wang, Yanqin; Gao, Ping; Luo, Xiangang

    2016-01-01

    Non-diffracting Bessel beams, including zero-order and high-order Bessel Beams which carry orbital angular momentum (OAM), enable a variety of important applications in optical micromanipulation, sub-diffraction imaging, high speed photonics/quantum communication, etc. The commonly used ways to create Bessel beams, including an axicon or a digital hologram written to a spatial light modulator (SLM), have great challenges to operate at the nanoscale. Here we theoretically design and experimentally demonstrate one kind of planar Bessel beam generators based on metasurfaces with analytical structures perforated in ultra-thin metallic screens. Continuous phase modulation between 0 to 2π is realized with a single element. In addition, due to the dispersionless phase shift stemming from spin-orbit interaction, the proposed device can work in a wide wavelength range. The results may find applications in future optical communication, nanofabrication and super-resolution imaging, etc. PMID:26843142

  3. Catenary nanostructures as compact Bessel beam generators

    NASA Astrophysics Data System (ADS)

    Li, Xiong; Pu, Mingbo; Zhao, Zeyu; Ma, Xiaoliang; Jin, Jinjin; Wang, Yanqin; Gao, Ping; Luo, Xiangang

    2016-02-01

    Non-diffracting Bessel beams, including zero-order and high-order Bessel Beams which carry orbital angular momentum (OAM), enable a variety of important applications in optical micromanipulation, sub-diffraction imaging, high speed photonics/quantum communication, etc. The commonly used ways to create Bessel beams, including an axicon or a digital hologram written to a spatial light modulator (SLM), have great challenges to operate at the nanoscale. Here we theoretically design and experimentally demonstrate one kind of planar Bessel beam generators based on metasurfaces with analytical structures perforated in ultra-thin metallic screens. Continuous phase modulation between 0 to 2π is realized with a single element. In addition, due to the dispersionless phase shift stemming from spin-orbit interaction, the proposed device can work in a wide wavelength range. The results may find applications in future optical communication, nanofabrication and super-resolution imaging, etc.

  4. Special steel production on common carbon steel production line

    NASA Astrophysics Data System (ADS)

    Pi, Huachun; Han, Jingtao; Hu, Haiping; Bian, Ruisheng; Kang, Jianjun; Xu, Manlin

    2004-06-01

    The equipment and technology of small bar tandem rolling line of Shijiazhuang Iron & Steel Co. in China has reached the 90's international advanced level in the 20th century, but products on the line are mostly of common carbon steel. Currently there are few steel plants in China to produce 45 steel bars for cold drawing, which is a kind of shortage product. Development of 45 steel for cold drawing has a wide market outlook in China. In this paper, continuous cooling transformation (CCT) curve of 45 steel for cold drawing used for rolling was set out first. According to the CCT curve, we determined some key temperature points such as Ac3 temperature and Ac1 temperature during the cooling procedure and discussed the precipitation microstructure at different cooling rate. Then by studying thermal treatment process of 45 steel bars for cold drawing, the influence of cooling time on microstructure was analyzed and the optimum cooling speed has been found. All results concluded from the above studies are the basis of regulating controlled cooling process of 45 steel bars for cold drawing. Finally, the feasible production process of 45 steel bars for cold drawing on common carbon steel production line combined with the field condition was recommended.

  5. Ferritic steel melt and FLiBe/steel experiment : melting ferritic steel.

    SciTech Connect

    Troncosa, Kenneth P.; Smith, Brandon M.; Tanaka, Tina Joan

    2004-11-01

    In preparation for developing a Z-pinch IFE power plant, the interaction of ferritic steel with the coolant, FLiBe, must be explored. Sandia National Laboratories Fusion Technology Department was asked to drop molten ferritic steel and FLiBe in a vacuum system and determine the gas byproducts and ability to recycle the steel. We tried various methods of resistive heating of ferritic steel using available power supplies and easily obtained heaters. Although we could melt the steel, we could not cause a drop to fall. This report describes the various experiments that were performed and includes some suggestions and materials needed to be successful. Although the steel was easily melted, it was not possible to drip the molten steel into a FLiBe pool Levitation melting of the drop is likely to be more successful.

  6. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  7. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  8. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  9. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  10. 46 CFR 59.20-1 - Carbon-steel or alloy-steel castings.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... BOILERS, PRESSURE VESSELS AND APPURTENANCES Welding Repairs to Castings § 59.20-1 Carbon-steel or alloy-steel castings. Defects in carbon-steel or alloy-steel castings may be repaired by welding. The...

  11. Research and development of rapid hydrogenation for coal conversion to synthetic motor fuels (riser cracking of coal). Final report, April 1, 1976-September 30, 1980

    SciTech Connect

    Duncan, D. A.; Beeson, J. L.; Oberle, R. D.

    1981-02-01

    The objective of the program described was to develop a noncatalytic process for the hydropyrolysis of lignite and coal to produce high-octane blending gasoline constituents, methane, ethane, and carbon oxides. The process would operate in a balanced plant mode, using spent char to generate process hydrogen by steam-oxygen gasification. The technical program included the construction and operating of a bench-scale unit (5-10 lb/hr), the design, construction, and operation of a process development unit (PDU) (100 lb/hr), and a final technical and economic assessment of the process, called Riser Cracking of Coal. In the bench-scale unit program, 143 runs were made investigating the effects of pressure, temperature, heating rate, residence time, and particle size, processing North Dakota lignite in hydrogen. Some runs were made in which the hydrogen was preheated to pyrolysis temperatures prior to contact with the coal, and, also, in which steam was substituted for half of the hydrogen. Attempts to operate the bench-scale unit at 1200 psig and 1475/sup 0/F were not successful. Depth of carbon conversion was found to be influenced by hydrogen pressure, hydrogen-to-coal ratio, and the severity of the thermal treatment. The composition of hydrocarbon liquids produced was found to change with severity. At low severity, the liquids contained sizable fractions of phenols and cresols. At high severity, the fraction of phenols and cresols was much reduced, with an attendant increase in BTX. In operating the PDU, it was necessary to use more oxygen than was planned to achieve pyrolysis temperatures because of heat losses, and portions of hydrocarbon products were lost through combustion with a large increase in carbon oxide yields. Economic studies, however, showed that selling prices for gasoline blending stock, fuel oil, and fuel gas are competitive in current markets, so that the process is held to warrant further development.

  12. Biodegradation of 2,4,6-trichlorophenol in a packed-bed biofilm reactor equipped with an internal net draft tube riser for aeration and liquid circulation.

    PubMed

    Jesús, A Gómez-De; Romano-Baez, F J; Leyva-Amezcua, L; Juárez-Ramírez, C; Ruiz-Ordaz, N; Galíndez-Mayer, J

    2009-01-30

    For the aerobic biodegradation of the fungicide and defoliant 2,4,6-trichlorophenol (2,4,6-TCP), a bench-scale packed-bed bioreactor equipped with a net draft tube riser for liquid circulation and oxygenation (PB-ALR) was constructed. To obtain a high packed-bed volume relative to the whole bioreactor volume, a high A(D)/A(R) ratio was used. Reactor's downcomer was packed with a porous support of volcanic stone fragments. PB-ALR hydrodynamics and oxygen mass transfer behavior was evaluated and compared to the observed behavior of the unpacked reactor operating as an internal airlift reactor (ALR). Overall gas holdup values epsilon(G), and zonal oxygen mass transfer coefficients determined at various airflow rates in the PB-ALR, were higher than those obtained with the ALR. When comparing mixing time values obtained in both cases, a slight increment in mixing time was observed when reactor was operated as a PB-ALR. By using a mixed microbial community, the biofilm reactor was used to evaluate the aerobic biodegradation of 2,4,6-TCP. Three bacterial strains identified as Burkholderia sp., Burkholderia kururiensis and Stenotrophomonas sp. constituted the microbial consortium able to cometabolically degrade the 2,4,6-TCP, using phenol as primary substrate. This consortium removed 100% of phenol and near 99% of 2,4,6-TCP. Mineralization and dehalogenation of 2,4,6-TCP was evidenced by high COD removal efficiencies ( approximately 95%), and by the stoichiometric release of chloride ions from the halogenated compound ( approximately 80%). Finally, it was observed that the microbial consortium was also capable to metabolize 2,4,6-TCP without phenol as primary substrate, with high removal efficiencies (near 100% for 2,4,6-TCP, 92% for COD and 88% for chloride ions). PMID:18539387

  13. Biodegradation of 2,4,6-trichlorophenol in a packed-bed biofilm reactor equipped with an internal net draft tube riser for aeration and liquid circulation.

    PubMed

    Jesús, A Gómez-De; Romano-Baez, F J; Leyva-Amezcua, L; Juárez-Ramírez, C; Ruiz-Ordaz, N; Galíndez-Mayer, J

    2009-01-30

    For the aerobic biodegradation of the fungicide and defoliant 2,4,6-trichlorophenol (2,4,6-TCP), a bench-scale packed-bed bioreactor equipped with a net draft tube riser for liquid circulation and oxygenation (PB-ALR) was constructed. To obtain a high packed-bed volume relative to the whole bioreactor volume, a high A(D)/A(R) ratio was used. Reactor's downcomer was packed with a porous support of volcanic stone fragments. PB-ALR hydrodynamics and oxygen mass transfer behavior was evaluated and compared to the observed behavior of the unpacked reactor operating as an internal airlift reactor (ALR). Overall gas holdup values epsilon(G), and zonal oxygen mass transfer coefficients determined at various airflow rates in the PB-ALR, were higher than those obtained with the ALR. When comparing mixing time values obtained in both cases, a slight increment in mixing time was observed when reactor was operated as a PB-ALR. By using a mixed microbial community, the biofilm reactor was used to evaluate the aerobic biodegradation of 2,4,6-TCP. Three bacterial strains identified as Burkholderia sp., Burkholderia kururiensis and Stenotrophomonas sp. constituted the microbial consortium able to cometabolically degrade the 2,4,6-TCP, using phenol as primary substrate. This consortium removed 100% of phenol and near 99% of 2,4,6-TCP. Mineralization and dehalogenation of 2,4,6-TCP was evidenced by high COD removal efficiencies ( approximately 95%), and by the stoichiometric release of chloride ions from the halogenated compound ( approximately 80%). Finally, it was observed that the microbial consortium was also capable to metabolize 2,4,6-TCP without phenol as primary substrate, with high removal efficiencies (near 100% for 2,4,6-TCP, 92% for COD and 88% for chloride ions).

  14. History of ultrahigh carbon steels

    SciTech Connect

    Wadsworth, J.; Sherby, O.D.

    1997-06-20

    The history and development of ultrahigh carbon steels (i.e., steels containing between 1 and 2.l percent C and now known as UHCS) are described. The early use of steel compositions containing carbon contents above the eutectoid level is found in ancient weapons from around the world. For example, both Damascus and Japanese sword steels are hypereutectoid steels. Their manufacture and processing is of interest in understanding the role of carbon content in the development of modern steels. Although sporadic examples of UHCS compositions are found in steels examined in the early part of this century, it was not until the mid-1970s that the modern study began. This study had its origin in the development of superplastic behavior in steels and the recognition that increasing the carbon content was of importance in developing that property. The compositions that were optimal for superplasticity involved the development of steels that contained higher carbon contents than conventional modern steels. It was discovered, however, that the room temperature properties of these compositions were of interest in their own right. Following this discovery, a period of intense work began on understanding their manufacture, processing, and properties for both superplastic forming and room temperature applications. The development of superplastic cast irons and iron carbides, as well as those of laminated composites containing UHCS, was an important part of this history.

  15. Respiratory status of stainless steel and mild steel welders.

    PubMed

    Kalliomäki, P L; Kalliomäki, K; Korhonen, O; Nordman, H; Rahkonen, E; Vaaranen, V

    1982-01-01

    Eighty-three full-time stainless steel and 29 mild steel welders from one shipyard were examined clinically, and their lung function was measured. The stainless steel welders had used both tungsten inert-gas (low-fume concentration) and manual metal-arc (MMA) (high-fume concentration) welding methods. The individual exposure of the welders was estimated based on the time spent doing MMA welding, the amount of retained contaminants in the lungs (magnetopulmography), and urinary chromium excretion. The results suggest that there is a greater prevalence of small airway disease among shipyard mild steel MMA welders than among stainless steel welders. Among the stainless steel welders the impairment of lung function parameters was associated with the MMA welding method. The type of welding, then, is important when the health hazards of welders are studied, and welders cannot be regarded as a single, homogeneous group. PMID:7100838

  16. Stainless Steel Permeability

    SciTech Connect

    Buchenauer, Dean A.; Karnesky, Richard A.

    2015-09-01

    An understanding of the behavior of hydrogen isotopes in materials is critical to predicting tritium transport in structural metals (at high pressure), estimating tritium losses during production (fission environment), and predicting in-vessel inventory for future fusion devices (plasma driven permeation). Current models often assume equilibrium diffusivity and solubility for a class of materials (e.g. stainless steels or aluminum alloys), neglecting trapping effects or, at best, considering a single population of trapping sites. Permeation and trapping studies of the particular castings and forgings enable greater confidence and reduced margins in the models. For FY15, we have continued our investigation of the role of ferrite in permeation for steels of interest to GTS, through measurements of the duplex steel 2507. We also initiated an investigation of the permeability in work hardened materials, to follow up on earlier observations of unusual permeability in a particular region of 304L forgings. Samples were prepared and characterized for ferrite content and coated with palladium to prevent oxidation. Issues with the poor reproducibility of measurements at low permeability were overcome, although the techniques in use are tedious. Funding through TPBAR and GTS were secured for a research grade quadrupole mass spectrometer (QMS) and replacement turbo pumps, which should improve the fidelity and throughput of measurements in FY16.

  17. Process for dezincing galvanized steel

    DOEpatents

    Morgan, William A.; Dudek, Frederick J.; Daniels, Edward J.

    1998-01-01

    A process for removing zinc from galvanized steel. The galvanized steel is immersed in an electrolyte containing at least about 15% by weight of sodium or potassium hydroxide and having a temperature of at least about 75.degree. C. and the zinc is galvanically corroded from the surface of the galvanized steel. The material serving as the cathode is principally a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series. The corrosion rate may be accelerated by (i) increasing the number density of corrosion sites in the galvanized steel by mechanically abrading or deforming the galvanized steel, (ii) heating the galvanized steel to form an alloy of zinc on the surface of the galvanized steel, (iii) mixing the galvanized steel with a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series, or (iv) moving the galvanized steel relative to itself and to the electrolyte while immersed in the electrolyte.

  18. Process for dezincing galvanized steel

    DOEpatents

    Morgan, W.A.; Dudek, F.J.; Daniels, E.J.

    1998-07-14

    A process is described for removing zinc from galvanized steel. The galvanized steel is immersed in an electrolyte containing at least about 15% by weight of sodium or potassium hydroxide and having a temperature of at least about 75 C and the zinc is galvanically corroded from the surface of the galvanized steel. The material serving as the cathode is principally a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series. The corrosion rate may be accelerated by (1) increasing the number density of corrosion sites in the galvanized steel by mechanically abrading or deforming the galvanized steel, (2) heating the galvanized steel to form an alloy of zinc on the surface of the galvanized steel, (3) mixing the galvanized steel with a material having a standard electrode potential which is intermediate of the standard electrode potentials of zinc and cadmium in the electrochemical series, or (4) moving the galvanized steel relative to itself and to the electrolyte while immersed in the electrolyte. 1 fig.

  19. Induction heat treatment of steel

    SciTech Connect

    Semiatin, S.L.; Stutz, D.E.

    1985-01-01

    This book discusses the induction heating. After reviewing heat treating operations for steel and the principles of the heat treatment of steel, an overview of induction heat treating is provided. Next, consideration is given to equipment and equipment selection, coil design, power requirements and temperature control. A discussion of surface and through hardening of steel is provided, including information on frequency and power selection and quenching apparatus. Tempering is considered, followed by information on control of residual stresses, cracking, temper brittleness and the important metallurgical and hardness differences between induction and furnace treated steel.

  20. High strength, tough alloy steel

    DOEpatents

    Thomas, Gareth; Rao, Bangaru V. N.

    1979-01-01

    A high strength, tough alloy steel is formed by heating the steel to a temperature in the austenite range (1000.degree.-1100.degree. C.) to form a homogeneous austenite phase and then cooling the steel to form a microstructure of uniformly dispersed dislocated martensite separated by continuous thin boundary films of stabilized retained austenite. The steel includes 0.2-0.35 weight % carbon, at least 1% and preferably 3-4.5% chromium, and at least one other substitutional alloying element, preferably manganese or nickel. The austenite film is stable to subsequent heat treatment as by tempering (below 300.degree. C.) and reforms to a stable film after austenite grain refinement.

  1. Reduction in Energy Consumption & Variability in Steel Foundry Operations

    SciTech Connect

    Frank Peters

    2005-05-04

    This project worked to improve the efficiency of the steel casting industry by reducing the variability that occurs because of process and product variation. The project focused on the post shakeout operations since roughly half of the production costs are in this area. These improvements will reduce the amount of variability, making it easier to manage the operation and improve the competitiveness. The reduction in variability will also reduce the need for many rework operations, which will result in a direct reduction of energy usage, particularly by the reduction of repeated heat treatment operations. Further energy savings will be realized from the reduction of scrap and reduced handling. Field studies were conducted at ten steel foundries that represented the U.S. steel casting industry, for a total of over 100 weeks of production observation. These studies quantified the amount of variability, and looked toward determining the source. A focus of the data collected was the grinding operations since this is a major effort in the cleaning room, and it represents the overall casting quality. The grinding was divided into two categories, expected and unexpected. Expected grinding is that in which the location of the effort is known prior to making the casting, such as smoothing parting lines, gates, and riser contacts. Unexpected grinding, which was approximately 80% of the effort, was done to improve the surfaces at weld repair locations, to rectify burnt on sand, and other surface anomalies at random locations. Unexpected grinding represents about 80% of the grinding effort. By quantifying this effort, the project raised awareness within the industry and the industry is continuing to make improvements. The field studies showed that the amount of variation of grinding operations (normalized because of the diverse set of parts studied) was very consistent across the industry. The field studies identified several specific sources that individually contributed to

  2. The industrial ecology of steel

    SciTech Connect

    Considine, Timothy J.; Jablonowski, Christopher; Considine, Donita M.M.; Rao, Prasad G.

    2001-03-26

    This study performs an integrated assessment of new technology adoption in the steel industry. New coke, iron, and steel production technologies are discussed, and their economic and environmental characteristics are compared. Based upon detailed plant level data on cost and physical input-output relations by process, this study develops a simple mathematical optimization model of steel process choice. This model is then expanded to a life cycle context, accounting for environmental emissions generated during the production and transportation of energy and material inputs into steelmaking. This life-cycle optimization model provides a basis for evaluating the environmental impacts of existing and new iron and steel technologies. Five different plant configurations are examined, from conventional integrated steel production to completely scrap-based operations. Two cost criteria are used to evaluate technology choice: private and social cost, with the latter including the environmental damages associated with emissions. While scrap-based technologies clearly generate lower emissions in mass terms, their emissions of sulfur dioxide and nitrogen oxides are significantly higher. Using conventional damage cost estimates reported in the literature suggests that the social costs associated with scrap-based steel production are slightly higher than with integrated steel production. This suggests that adopting a life-cycle viewpoint can substantially affect environmental assessment of new technologies. Finally, this study also examines the impacts of carbon taxes on steel production costs and technology choice.

  3. Connections: Superplasticity, Damascus Steels, Laminated Steels, and Carbon Dating

    NASA Astrophysics Data System (ADS)

    Wadsworth, Jeffrey

    2016-09-01

    In this paper, a description is given of the connections that evolved from the initial development of a family of superplastic plain carbon steels that came to be known as Ultra-High Carbon Steels (UHCS). It was observed that their very high carbon contents were similar, if not identical, to those of Damascus steels. There followed a series of attempts to rediscover how the famous patterns found on Damascus steels blades were formed. At the same time, in order to improve the toughness at room temperature of the newly-developed UHCS, laminated composites were made of alternating layers of UHCS and mild steel (and subsequently other steels and other metals). This led to a study of ancient laminated composites, the motives for their manufacture, and the plausibility of some of the claims relating to the number of layers in the final blades. One apparently ancient laminated composite, recovered in 1837 from the great pyramid of Giza which was constructed in about 2750 B.C., stimulated a carbon dating study of ancient steels. The modern interest in "Bladesmithing" has connections back to many of these ancient weapons.

  4. Occupational Profiles in the European Steel Industry.

    ERIC Educational Resources Information Center

    Franz, Hans-Werner; And Others

    The steel industry in Europe has faced great changes, with resulting layoffs and restructuring. Now that the most basic changes seem to be over, it has become evident that the remaining steel industry requires more highly trained workers than was the case previously. Although steel maintenance employees were always highly skilled, steel production…

  5. Improving the toughness of ultrahigh strength steel

    SciTech Connect

    Soto, Koji

    2002-08-15

    The ideal structural steel combines high strength with high fracture toughness. This dissertation discusses the toughening mechanism of the Fe/Co/Ni/Cr/Mo/C steel, AerMet 100, which has the highest toughness/strength combination among all commercial ultrahigh strength steels. The possibility of improving the toughness of this steel was examined by considering several relevant factors.

  6. Irradiation effects in ferritic steels

    NASA Astrophysics Data System (ADS)

    Lechtenberg, Thomas

    1985-08-01

    Since 1979 the Alloy Development for Irradiation Performance (ADIP) task funded by the US Department of Energy has been studying the 2-12Cr class of ferritic steels to establish the feasibility of using them in fusion reactor first wall/breeding blanket (FW/B) applications. The advantages of ferritic steels include superior swelling resistance, low thermal stresses compared to austenitic stainless steels, attractive mechanical properties up to 600°C. and service histories exceeding 100 000 h. These steels are commonly used in a range of microstructural conditions which include ferritic, martensitic. tempered martensitic, bainitic etc. Throughout this paper where the term "ferritic" is used it should be taken to mean any of these microstructures. The ADIP task is studying several candidate alloy systems including 12Cr-1MoWV (HT-9), modified 9Cr-1MoVNb, and dual-phased steels such as EM-12 and 2 {1}/{4}Cr-Mo. These materials are ferromagnetic (FM), body centered cubic (bcc), and contain chromium additions between 2 and 12 wt% and molybdenum additions usually below 2%. The perceived issues associated with the application of this class of steel to fusion reactors are the increase in the ductile-brittle transition temperature (DBTT) with neutron damage, the compatibility of these steels with liquid metals and solid breeding materials, and their weldability. The ferromagnetic character of these steels can also be important in reactor design. It is the purpose of this paper to review the current understanding of these bcc steels and the effects of irradiation. The major points of discussion will be irradiation-induced or -enhanced dimensional changes such as swelling and creep, mechanical properties such as tensile strength and various measurements of toughness, and activation by neutron interactions with structural materials.

  7. Welding tritium exposed stainless steel

    SciTech Connect

    Kanne, W.R. Jr.

    1994-11-01

    Stainless steels that are exposed to tritium become unweldable by conventional methods due to buildup of decay helium within the metal matrix. With longer service lives expected for tritium containment systems, methods for welding on tritium exposed material will become important for repair or modification of the systems. Solid-state resistance welding and low-penetration overlay welding have been shown to mitigate helium embrittlement cracking in tritium exposed 304 stainless steel. These processes can also be used on stainless steel containing helium from neutron irradiation, such as occurs in nuclear reactors.

  8. Advanced steel reheat furnace

    SciTech Connect

    Moyeda, D.; Sheldon, M.; Koppang, R.; Lanyi, M.; Li, X.; Eleazer, B.

    1997-10-01

    Energy and Environmental Research Corp. (EER) under a contract from the Department of Energy is pursuing the development and demonstration of an Advanced Steel Reheating Furnace. This paper reports the results of Phase 1, Research, which has evaluated an advanced furnace concept incorporating two proven and commercialized technologies previously applied to other high temperature combustion applications: EER`s gas reburn technology (GR) for post combustion NOx control; and Air Product`s oxy-fuel enrichment air (OEA) for improved flame heat transfer in the heating zones of the furnace. The combined technologies feature greater production throughput with associated furnace efficiency improvements; lowered NOx emissions; and better control over the furnace atmosphere, whether oxidizing or reducing, leading to better control over surface finish.

  9. 2169 steel waveform experiments.

    SciTech Connect

    Furnish, Michael David; Alexander, C. Scott; Reinhart, William Dodd; Brown, Justin L.

    2012-11-01

    In support of LLNL efforts to develop multiscale models of a variety of materials, we have performed a set of eight gas gun impact experiments on 2169 steel (21% Cr, 6% Ni, 9% Mn, balance predominantly Fe). These experiments provided carefully controlled shock, reshock and release velocimetry data, with initial shock stresses ranging from 10 to 50 GPa (particle velocities from 0.25 to 1.05 km/s). Both windowed and free-surface measurements were included in this experiment set to increase the utility of the data set, as were samples ranging in thickness from 1 to 5 mm. Target physical phenomena included the elastic/plastic transition (Hugoniot elastic limit), the Hugoniot, any phase transition phenomena, and the release path (windowed and free-surface). The Hugoniot was found to be nearly linear, with no indications of the Fe phase transition. Releases were non-hysteretic, and relatively consistent between 3- and 5-mmthick samples (the 3 mm samples giving slightly lower wavespeeds on release). Reshock tests with explosively welded impactors produced clean results; those with glue bonds showed transient releases prior to the arrival of the reshock, reducing their usefulness for deriving strength information. The free-surface samples, which were steps on a single piece of steel, showed lower wavespeeds for thin (1 mm) samples than for thicker (2 or 4 mm) samples. A configuration used for the last three shots allows release information to be determined from these free surface samples. The sample strength appears to increase with stress from ~1 GPa to ~ 3 GPa over this range, consistent with other recent work but about 40% above the Steinberg model.

  10. Corrosion of Steels in Steel Reinforced Concrete in Cassava Juice

    NASA Astrophysics Data System (ADS)

    Oluwadare, G. O.; Agbaje, O.

    The corrosion of two types of construction steels, ST60Mn and RST37-2♦, in a low cyanide concentration environment (cassava juice) and embedded in concrete had been studied. The ST60 Mn was found to be more corrosion resistant in both ordinary water and the cassava juice environment. The cyanide in cassava juice does not attack the steel but it provides an environment of lower pH around the steel in the concrete which leads to breakdown of the passivating film provided by hydroxyl ions from cement. Other factors such as the curing time of the concrete also affect the corrosion rates of the steel in the concrete. The corrosion rate of the steel directly exposed to cassava juice i.e., steel not embedded in concrete is about twice that in concrete. Long exposure of concrete structure to cassava processing effluent might result in deterioration of such structures. Careful attention should therefore be paid to disposal of cassava processing effluents, especially in a country like Nigeria where such processing is now on the increase.

  11. Great Lakes Steel -- PCI facility

    SciTech Connect

    Eichinger, F.T.; Dake, S.H.; Wagner, E.D.; Brown, G.S.

    1997-12-31

    This paper discusses the planning, design, and start-up of the 90 tph PCI facility for National Steel`s Great Lakes Steel Division in River Rouge, MI. This project is owned and operated by Edison Energy Services, and was implemented on a fast-track basis by Raytheon Engineers and Constructors, Babcock Material Handling, and Babcock and Wilcox. This paper presents important process issues, basic design criteria, an the challenges of engineering and building a state-of-the-art PCI facility in two existing plants. Pulverized coal is prepared at the River Rouge Power Plant of Detroit Edison, is pneumatically conveyed 6,000 feet to a storage silo at Great Lakes Steel, and is injected into three blast furnaces.

  12. Hydrogen embrittlement of structural steels.

    SciTech Connect

    Somerday, Brian P.

    2010-06-01

    Carbon-manganese steels are candidates for the structural materials in hydrogen gas pipelines, however it is well known that these steels are susceptible to hydrogen embrittlement. Decades of research and industrial experience have established that hydrogen embrittlement compromises the structural integrity of steel components. This experience has also helped identify the failure modes that can operate in hydrogen containment structures. As a result, there are tangible ideas for managing hydrogen embrittement in steels and quantifying safety margins for steel hydrogen containment structures. For example, fatigue crack growth aided by hydrogen embrittlement is a key failure mode for steel hydrogen containment structures subjected to pressure cycling. Applying appropriate structural integrity models coupled with measurement of relevant material properties allows quantification of safety margins against fatigue crack growth in hydrogen containment structures. Furthermore, application of these structural integrity models is aided by the development of micromechanics models, which provide important insights such as the hydrogen distribution near defects in steel structures. The principal objective of this project is to enable application of structural integrity models to steel hydrogen pipelines. The new American Society of Mechanical Engineers (ASME) B31.12 design code for hydrogen pipelines includes a fracture mechanics-based design option, which requires material property inputs such as the threshold for rapid cracking and fatigue crack growth rate under cyclic loading. Thus, one focus of this project is to measure the rapid-cracking thresholds and fatigue crack growth rates of line pipe steels in high-pressure hydrogen gas. These properties must be measured for the base materials but more importantly for the welds, which are likely to be most vulnerable to hydrogen embrittlement. The measured properties can be evaluated by predicting the performance of the pipeline

  13. Wear of steel by rubber

    NASA Technical Reports Server (NTRS)

    Gent, A. N.; Pulford, C. T. R.

    1978-01-01

    Wear of a steel blade used as a scraper to abrade rubber surfaces has been found to take place much more rapidly on a cis-polyisoprene (natural rubber) surface than on a cis-polybutadiene surface, and much more rapidly in an inert atmosphere than in air. These observations are attributed to the direct attack upon steel of free-radical species generated by mechanical rupture of elastomer molecules during abrasion.

  14. Fatigue handbook: Offshore steel structures

    SciTech Connect

    Almarnaess, A.

    1985-01-01

    The contents of this book are: Overview of Offshore Steel Structures; Loads on Ocean Structures; Fracture Mechanics As a Tool in Fatigue Analysis; Basic Fatigue Properties of Welded Joints; Significance of Defects; Improving the Fatigue Strength of Welded Joints; Effects of Marine Environment and Cathodic Protection on Fatigue of Structural Steels Fatigue of Tubular Joints; Unstable Fracture; Fatigue Life Calculations; and Fatigue in Building Codes Background and Applications.

  15. Development of New Stainless Steel

    SciTech Connect

    Robert F. Buck

    2005-08-30

    A new family of innovative martensitic stainless steels, 521-A, 521-B, and 521-C has been developed by Advanced Steel Technology, LLC (Trafford, PA) as high strength fastener (bolt) materials for use at moderate temperatures in turbine engines, including steam turbines, gas turbines, and aircraft engines. The primary objective of the development program was to create a martensitic stainless steel with high strength at moderate temperatures, and which could replace the expensive nickel-based superalloy IN 718 in some fasteners applications. A secondary objective was to replace conventional 12Cr steels such as AISI 422 used as blades, buckets and shafts that operate at intermediate temperatures in turbine engines with stronger steel. The composition of the new alloys was specifically designed to produce excellent mechanical properties while integrating heat treatment steps into production to reduce energy consumption during manufacturing. As a result, production costs and energy consumption during production of rolled bar products is significantly lower than conventional materials. Successful commercialization of the new alloys would permit the installed cost of certain turbine engines to be reduced without sacrificing high availability or operational flexibility, thereby enhancing the global competitiveness of U.S. turbine engine manufacturers. Moreover, the domestic specialty steel industry would also benefit through increased productivity and reduced operating costs, while increasing their share of the international market for turbine engine fasteners, blades, buckets and shafts.

  16. Hydrogen Permeation in Nanostructured Bainitic Steel

    NASA Astrophysics Data System (ADS)

    Kazum, Oluwole; Beladi, Hossein; Timokhina, Ilana B.; He, Yinghe; Bobby Kannan, M.

    2016-07-01

    Hydrogen permeation of nanostructured bainitic steel, produced at two different transformation temperatures, i.e., 473.15 K (200 °C) BS-200 and 623.15 K (350 °C) BS-350, was determined using Devanathan-Stachurski hydrogen permeation cell and compared with that of mild steel. Nanostructured bainitic steel showed lower effective diffusivity of hydrogen as compared to the mild steel. The BS-200 steel, which exhibited higher volume fraction of bainitic ferrite phase, showed lower effective diffusivity than BS-350 steel. The finer microstructural constituents (bainitic ferrite laths and retained austenite films) and higher dislocation density in the bainitic ferrite phase of BS-200 steel can be attributed to its lower effective diffusivity as compared to BS-350 steel and mild steel.

  17. Hydrogen Permeation in Nanostructured Bainitic Steel

    NASA Astrophysics Data System (ADS)

    Kazum, Oluwole; Beladi, Hossein; Timokhina, Ilana B.; He, Yinghe; Bobby Kannan, M.

    2016-10-01

    Hydrogen permeation of nanostructured bainitic steel, produced at two different transformation temperatures, i.e., 473.15 K (200 °C) BS-200 and 623.15 K (350 °C) BS-350, was determined using Devanathan-Stachurski hydrogen permeation cell and compared with that of mild steel. Nanostructured bainitic steel showed lower effective diffusivity of hydrogen as compared to the mild steel. The BS-200 steel, which exhibited higher volume fraction of bainitic ferrite phase, showed lower effective diffusivity than BS-350 steel. The finer microstructural constituents (bainitic ferrite laths and retained austenite films) and higher dislocation density in the bainitic ferrite phase of BS-200 steel can be attributed to its lower effective diffusivity as compared to BS-350 steel and mild steel.

  18. A microstructure sensitive study of rolling contact fatigue in bearing steels: A numerical and experimental approach

    NASA Astrophysics Data System (ADS)

    Pandkar, Anup Surendra

    Bearings are an integral part of machine components that transmit rotary power such as cars, motors, engines etc. Safe bearing operation is essential to avoid serious failures and accidents, which necessitates their timely replacement. This calls for an accurate bearing life prediction methods. Based on the Lundberg-Palmgen (LP) model, current life models consistently under predict bearings lives. Improvement in life prediction requires understanding of the bearing failure mechanism i.e. Rolling Contact Fatigue (RCF). The goal of this research is to develop a mechanistic framework required for an improved bearing life prediction model. Such model should account for metal plasticity, influence of microstructural features and cyclically evolving stressstrain fields induced during RCF. To achieve this, elastic-plastic finite element (FE) study is undertaken to investigate the response of M50-NiL bearing steel during RCF. Specifically, a microstructure sensitive study of the influence of non-metallic inclusions on RCF response of bearings is presented. M50-NiL microstructure consists of carbides which are orders of magnitude smaller than bearing dimensions. To account for this size difference, a multi-scale FE modeling approach is employed. The FE results reveal that hard carbide particles act as local stress risers, alter surrounding stressstrain fields and cause micro-scale yielding of steel matrix. Moreover, they introduce a shear stress cycle with non-zero mean stress, which promotes micro-plastic strain accumulation via ratcheting mechanism. Localized ratcheting is primarily responsible for cyclic hardening within the RCF affected region. Such evolution of subsurface hardness can be used to quantify RCF induced damage. To investigate this further, cyclic hardening response of the RCF affected region is simulated. The results show good agreement with the experimental observations. The cyclic stress-strain fields obtained from these simulations and the knowledge of

  19. Review on Cold-Formed Steel Connections

    PubMed Central

    Tan, Cher Siang; Mohammad, Shahrin; Md Tahir, Mahmood; Shek, Poi Ngian

    2014-01-01

    The concept of cold-formed light steel framing construction has been widespread after understanding its structural characteristics with massive research works over the years. Connection serves as one of the important elements for light steel framing in order to achieve its structural stability. Compared to hot-rolled steel sections, cold-formed steel connections perform dissimilarity due to the thin-walled behaviour. This paper aims to review current researches on cold-formed steel connections, particularly for screw connections, storage rack connections, welded connections, and bolted connections. The performance of these connections in the design of cold-formed steel structures is discussed. PMID:24688448

  20. Review on cold-formed steel connections.

    PubMed

    Lee, Yeong Huei; Tan, Cher Siang; Mohammad, Shahrin; Tahir, Mahmood Md; Shek, Poi Ngian

    2014-01-01

    The concept of cold-formed light steel framing construction has been widespread after understanding its structural characteristics with massive research works over the years. Connection serves as one of the important elements for light steel framing in order to achieve its structural stability. Compared to hot-rolled steel sections, cold-formed steel connections perform dissimilarity due to the thin-walled behaviour. This paper aims to review current researches on cold-formed steel connections, particularly for screw connections, storage rack connections, welded connections, and bolted connections. The performance of these connections in the design of cold-formed steel structures is discussed.

  1. Review on cold-formed steel connections.

    PubMed

    Lee, Yeong Huei; Tan, Cher Siang; Mohammad, Shahrin; Tahir, Mahmood Md; Shek, Poi Ngian

    2014-01-01

    The concept of cold-formed light steel framing construction has been widespread after understanding its structural characteristics with massive research works over the years. Connection serves as one of the important elements for light steel framing in order to achieve its structural stability. Compared to hot-rolled steel sections, cold-formed steel connections perform dissimilarity due to the thin-walled behaviour. This paper aims to review current researches on cold-formed steel connections, particularly for screw connections, storage rack connections, welded connections, and bolted connections. The performance of these connections in the design of cold-formed steel structures is discussed. PMID:24688448

  2. 38. Photocopy of photograph. STEEL PLANT, BOILERS UNDER CONSTRUCTION IN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    38. Photocopy of photograph. STEEL PLANT, BOILERS UNDER CONSTRUCTION IN BOILER PLANT LOCATED EAST OF MAIN STEEL PLANT, 1909. (From the Bethlehem Steel Corporation collection, Seattle, WA) - Irondale Iron & Steel Plant, Port Townsend, Jefferson County, WA

  3. Anodized Steel Electrodes for Supercapacitors.

    PubMed

    Sagu, Jagdeep S; Wijayantha, K G Upul; Bohm, Mallika; Bohm, Siva; Kumar Rout, Tapan

    2016-03-01

    Steel was anodized in 10 M NaOH to enhance its surface texture and internal surface area for application as an electrode in supercapacitors. A mechanism was proposed for the anodization process. Field-emission gun scanning electron microscopy (FEGSEM) studies of anodized steel revealed that it contains a highly porous sponge like structure ideal for supercapacitor electrodes. X-ray photoelectron spectroscopy (XPS) measurements showed that the surface of the anodized steel was Fe2O3, whereas X-ray diffraction (XRD) measurements indicated that the bulk remained as metallic Fe. The supercapacitor performance of the anodized steel was tested in 1 M NaOH and a capacitance of 18 mF cm(-2) was obtained. Cyclic voltammetry measurements showed that there was a large psueudocapacitive contribution which was due to oxidation of Fe to Fe(OH)2 and then further oxidation to FeOOH, and the respective reduction of these species back to metallic Fe. These redox processes were found to be remarkably reversible as the electrode showed no loss in capacitance after 10000 cycles. The results demonstrate that anodization of steel is a suitable method to produce high-surface-area electrodes for supercapacitors with excellent cycling lifetime. PMID:26891093

  4. Anodized Steel Electrodes for Supercapacitors.

    PubMed

    Sagu, Jagdeep S; Wijayantha, K G Upul; Bohm, Mallika; Bohm, Siva; Kumar Rout, Tapan

    2016-03-01

    Steel was anodized in 10 M NaOH to enhance its surface texture and internal surface area for application as an electrode in supercapacitors. A mechanism was proposed for the anodization process. Field-emission gun scanning electron microscopy (FEGSEM) studies of anodized steel revealed that it contains a highly porous sponge like structure ideal for supercapacitor electrodes. X-ray photoelectron spectroscopy (XPS) measurements showed that the surface of the anodized steel was Fe2O3, whereas X-ray diffraction (XRD) measurements indicated that the bulk remained as metallic Fe. The supercapacitor performance of the anodized steel was tested in 1 M NaOH and a capacitance of 18 mF cm(-2) was obtained. Cyclic voltammetry measurements showed that there was a large psueudocapacitive contribution which was due to oxidation of Fe to Fe(OH)2 and then further oxidation to FeOOH, and the respective reduction of these species back to metallic Fe. These redox processes were found to be remarkably reversible as the electrode showed no loss in capacitance after 10000 cycles. The results demonstrate that anodization of steel is a suitable method to produce high-surface-area electrodes for supercapacitors with excellent cycling lifetime.

  5. High-temperature brazing of stainless steel

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.; Heisman, R. M.; Mitchell, M. J.

    1978-01-01

    Prevention of iron contamination of platens is eliminated by placing alumina/silica ceramic-fiber blankets between platens and carbon-steel plate. Carbon-steel plates provide rigidity and improve heat transfer.

  6. Steel erected at A-3 Test Stand

    NASA Technical Reports Server (NTRS)

    2008-01-01

    Workers erect the first fabricated steel girders to arrive at the A-3 Test Stand at Stennis Space Center. Steel work began at the construction site Oct. 29 and is scheduled to continue into next spring.

  7. Corrosion control of steel-reinforced concrete

    NASA Astrophysics Data System (ADS)

    Chung, D. D. L.

    2000-10-01

    The methods and materials for corrosion control of steel-reinforced concrete are reviewed. The methods are steel surface treatment, the use of admixtures in concrete, surface coating on concrete, and cathodic protection.

  8. ESF GROUND SUPPORT - STRUCTURAL STEEL ANALYSIS

    SciTech Connect

    T. Misiak

    1996-06-26

    The purpose and objective of this analysis are to expand the level of detail and confirm member sizes for steel sets included in the Ground Support Design Analysis, Reference 5.20. This analysis also provides bounding values and details and defines critical design attributes for alternative configurations of the steel set. One possible configuration for the steel set is presented. This analysis covers the steel set design for the Exploratory Studies Facility (ESF) entire Main Loop 25-foot diameter tunnel.

  9. Steel erected at A-3 Test Stand

    NASA Technical Reports Server (NTRS)

    2008-01-01

    Fabricated steel began arriving by truck Oct. 24 for construction of the A-3 Test Stand that will be used to test the engine for the nation's next generation of moon rockets. Within days workers from Lafayette Steel Erector Inc. began assembling the 16 steel stages needed on the foundation and footings poured in the previous year.

  10. Steeling and Resilience in Art Education

    ERIC Educational Resources Information Center

    Heise, Donalyn

    2014-01-01

    Steel is an incredibly strong alloy of iron and carbon. Due to its incredible strength and durability, this resilient material is commonly used for constructing buildings. The transitive verb "steeling" is defined in Miriam-Webster dictionary as "to fill with resolution or determination, as in, she 'steeled herself to face the…

  11. Metallography of maraging 350 steel

    SciTech Connect

    Hutson, S.M.; Merten, C.W.

    1987-01-01

    A technique for etching maraging 350 steel with Glyceregia is described. Surface activation procedures are integral to this technique. Microstructural features revealed by this technique are compared with those obtained with Kalling's reagent, Fry's reagent, and 5% Nital, three etchants commonly used to reveal microstructures of maraging steels. Features which may be simultaneously revealed using Glyceregia include prior austenite grain boundaries, martensitic structure, precipitates, titanium carbo-nitrides, and reverted austenite. The other etchants examined in this investigation typically reveal only a few of the microstructural features detailed above at any one time. 11 refs., 10 figs., 2 tabs.

  12. Teaching Steel Connections Using an Interactive Virtual Steel Sculpture

    ERIC Educational Resources Information Center

    Moaveni, Saeed; Chou, Karen C.

    2015-01-01

    Steel connections play important roles in the integrity of a structure, and many structural failures are attributed to connection failures. Connections are the glue that holds a structure together. The failures of the Hartford Coliseum in 1977, the Hyatt Regency Hotel in Kansas City in 1980, and the I-35W Bridge in Minneapolis in 2007 are all…

  13. Superhard Nanocrystalline Homometallic Stainless Steel on Steel for Seamless Coatings

    NASA Technical Reports Server (NTRS)

    Tobin, Eric J.; Hafley, R. (Technical Monitor)

    2002-01-01

    The objective of this work is to deposit nanocrystalline stainless steel onto steel substrates (homometallic) for enhanced wear and corrosion resistance. Homometallic coatings provide superior adhesion, and it has been shown that ultrafine-grained materials exhibit the increased hardness and decreased permeability desired for protective coatings. Nanocrystals will be produced by controlling nucleation and growth and use of an ion beam during deposition by e-beam evaporation or sputtering. Phase I is depositing 31 6L nanocrystalline stainless steel onto 31 6L stainless steel substrates. These coatings exhibit hardnesses comparable to those normally obtained for ceramic coatings such ZrO2, and possess the superior adhesion of seamless, homometallic coatings. Hardening the surface with a similar material also enhances adhesion, by avoiding problems associated with thermal and lattice mismatch. So far we have deposited nanocrystalline homometallic 316L stainless steel coatings by varying the ions and the current density of the ion beams. For all deposition conditions we have produced smooth, uniform, superhard coatings. All coatings exhibit hardness of at least 200% harder than that of bulk materials. Our measurements indicate that there is a direct relationship between nanohardness and the current density of the ion beam. Stress measurements indicate that stress in the films is increasingly proportional to current density of the ion beam. TEM, XPS, and XRD results indicate that the coated layers consist of FCC structure nanocrystallites with a dimension of about 10 to 20 nm. The Ni and Mo concentration of these coating are lower than those of bulk 316L but the concentration of Cr is higher.

  14. Preformed posterior stainless steel crowns: an update.

    PubMed

    Croll, T P

    1999-02-01

    For almost 50 years, dentists have used stainless steel crowns for primary and permanent posterior teeth. No other type of restoration offers the convenience, low cost, durability, and reliability of such crowns when interim full-coronal coverage is required. Preformed stainless steel crowns have improved over the years. Better luting cements have been developed and different methods of crown manipulation have evolved. This article reviews stainless steel crown procedures for primary and permanent posterior teeth. Step-by-step placement of a primary molar stainless steel crown is documented and permanent molar stainless steel crown restoration is described. A method for repairing a worn-through crown also is reviewed.

  15. Advanced sheet steels for automotive applications

    NASA Astrophysics Data System (ADS)

    Fekete, James R.; Strugala, Donald C.; Yao, Zhicong

    1992-01-01

    Vacuum degassing has recently been used by sheet steel producers to improve their products' ductility and strength. Carbon contents can be reduced by an order of magnitude to less than 0.0030 wt.%. Through careful alloying and processing, a range of new steel products has been developed for the automotive industry. These products include interstitial-free, deep-drawing-quality steels; formable, high-strength, interstitial-free steels; and bake-hardenable steels. This article summarizes the chemistry and processing needed to produce these products.

  16. Imaging molten steel flow profiles

    NASA Astrophysics Data System (ADS)

    Binns, R.; Lyons, A. R. A.; Peyton, A. J.; Pritchard, W. D. N.

    2001-08-01

    Control of delivery of molten steel in continuous casting is critical in order to ensure stability of the meniscus and satisfactory mould flow patterns, which in turn are determinants of cleanness and surface quality of steel. Considerable effort has been expended over the last ten years on optimizing the design of the metal delivery system, particularly the pouring nozzle, in order to allow the consistent production of high quality steel at a high throughput. This paper looks forward to possible systems that are capable of tomographically imaging the distribution of molten steel flows in these applications. The paper will concentrate on the feasibility of using electromagnetic methods. The paper will present some initial results; an overview of the applied image reconstruction process will also be included. The paper will conclude with a discussion of possible future developments, such as the use of a tomographic or multi-frequency approach, future research on the reconstruction image procedures and the potential for visualization and flow measurement. There is a need for further research in this area and some priority areas for future work will be suggested.

  17. Precision machining of steel decahedrons

    NASA Technical Reports Server (NTRS)

    Abernathy, W. J.; Sealy, J. R.

    1972-01-01

    Production of highly accurate decahedron prisms from hardened stainless steel is discussed. Prism is used to check angular alignment of mounting pads of strapdown inertial guidance system. Accuracies obtainable using recommended process and details of operation are described. Photographic illustration of production device is included.

  18. 60 Years of duplex stainless steel applications

    SciTech Connect

    Olsson, J.; Liljas, M.

    1994-12-31

    In this paper the history of wrought duplex stainless steel development and applications is described. Ferritic-austenitic stainless steels were introduced only a few decades after stainless steels were developed. The paper gives details from the first duplex stainless steels in the 1930`s to the super duplex stainless steel development during the 1980`s. During the years much effort has been devoted to production and welding metallurgy as well as corrosion research of the duplex stainless steels. Therefore, duplex stainless steels are to-day established in a wide product range. Numerous important applications are exemplified. In most cases the selection of a duplex steel has been a result of the combination high strength excellent corrosion resistance. In the pulp and paper industry the most interesting use is as vessel material in digesters. For chemical process industry, the duplex steels are currently used in heat exchangers. The largest application of duplex steels exists in the oil and gas/offshore industry. Hundreds of kms of pipelines are installed and are still being installed. An increased use of duplex steels is foreseen in areas where the strength is of prime importance.

  19. STEFINS: a steel freezing integral simulation program

    SciTech Connect

    Frank, M.V.

    1980-09-01

    STEFINS (STEel Freezing INtegral Simulation) is a computer program for the calculation of the rate of solidification of molten steel on solid steel. Such computations arize when investigating core melt accidents in fast reactors. In principle this problem involves a coupled two-dimensional thermal and hydraulic approach. However, by physically reasonable assumptions a decoupled approach has been developed. The transient solidification of molten steel on a cold wall is solved in the direction normal to the molten steel flow and independent from the solution for the molten steel temperature and Nusselt number along the direction of flow. The solutions to the applicable energy equations have been programmed in cylindrical and slab geometries. Internal gamma heating of steel is included.

  20. Comparative Structural Strength Research of Hardened Carbon Steel and Hot-Rolled Alloy Steel

    NASA Astrophysics Data System (ADS)

    Bogomolov, A. V.; Zhakupov, A. N.; Kanayev, A. T.; Sikach, I. A.; Tugumov, K. K.

    2016-08-01

    Experiments on quantitative evaluation of fatigue strength showed that St5ps and St5sp carbon steels with A400 strength class can be fully applied for erection of constructions and buildings having cyclical loads during operation. Study of corrosion resistance of hardened carbon steel in comparison with hot-rolled alloy steel consists in difference in structures and hence, difference in intensity of electric and chemical processes featuring presence of steel in concrete. Structure of St5sp steel with A400 strength class in surface area has significantly less corrosion rate than ferritic-perlitic structure of 35GS steel with A400 strength class.

  1. Steel project fact sheet: Steel reheating for further processing

    SciTech Connect

    1998-04-01

    Steel reheating is an energy-intensive process requiring uniform temperature distribution within reheating furnaces. Historically, recuperators have ben used to preheat combustion air, thereby conserving energy. More recent innovations include oxygen enrichment and the use of regenerative burners, which provide higher preheat air temperatures than recuperators. These processes have limitations such as equipment deterioration, decreasing energy efficiency over time, high maintenance costs, and increased NO{sub x} emissions with increased air preheat temperature, unless special equipment is used. Praxair, Inc., supplier of oxygen and other industrial gases to the steel industry, proposes to introduce an innovative oxy-fuel burner technology (using 100% oxygen) to the steel reheating industry. Oxy-fuel combustion reduces or eliminates nitrogen in combustion air and substantially reduces waste heat carried out with flue gas. Based on technology currently used in the glass, hazardous waste, and aluminum industries, Praxair has developed and patented low temperature, oxy-fuel burners that can be used in high temperature industrial furnaces where temperature uniformity is critical and extremely low NO{sub x} emissions are desired. The technical goal of the project is to demonstrate the use of oxy-fuel burners in a slab reheat furnace while reducing energy consumption by 45% and NO{sub x} emissions by 90% within the converted furnace zones. Successful implementation of this technology also will eliminate the need to periodically replace recuperators and install NO{sub x} removal equipment.

  2. Bond characteristics of steel fiber and deformed reinforcing steel bar embedded in steel fiber reinforced self-compacting concrete (SFRSCC)

    NASA Astrophysics Data System (ADS)

    Aslani, Farhad; Nejadi, Shami

    2012-09-01

    Steel fiber reinforced self-compacting concrete (SFRSCC) is a relatively new composite material which congregates the benefits of the self-compacting concrete (SCC) technology with the profits derived from the fiber addition to a brittle cementitious matrix. Steel fibers improve many of the properties of SCC elements including tensile strength, ductility, toughness, energy absorption capacity, fracture toughness and cracking. Although the available research regarding the influence of steel fibers on the properties of SFRSCC is limited, this paper investigates the bond characteristics between steel fiber and SCC firstly. Based on the available experimental results, the current analytical steel fiber pullout model (Dubey 1999) is modified by considering the different SCC properties and different fiber types (smooth, hooked) and inclination. In order to take into account the effect of fiber inclination in the pullout model, apparent shear strengths ( τ ( app)) and slip coefficient ( β) are incorporated to express the variation of pullout peak load and the augmentation of peak slip as the inclined angle increases. These variables are expressed as functions of the inclined angle ( ϕ). Furthurmore, steel-concrete composite floors, reinforced concrete floors supported by columns or walls and floors on an elastic foundations belong to the category of structural elements in which the conventional steel reinforcement can be partially replaced by the use of steel fibers. When discussing deformation capacity of structural elements or civil engineering structures manufactured using SFRSCC, one must be able to describe thoroughly both the behavior of the concrete matrix reinforced with steel fibers and the interaction between this composite matrix and discrete steel reinforcement of the conventional type. However, even though the knowledge on bond behavior is essential for evaluating the overall behavior of structural components containing reinforcement and steel fibers

  3. Bond characteristics of steel fiber and deformed reinforcing steel bar embedded in steel fiber reinforced self-compacting concrete (SFRSCC)

    NASA Astrophysics Data System (ADS)

    Aslani, Farhad; Nejadi, Shami

    2012-09-01

    Steel fiber reinforced self-compacting concrete (SFRSCC) is a relatively new composite material which congregates the benefits of the self-compacting concrete (SCC) technology with the profits derived from the fiber addition to a brittle cementitious matrix. Steel fibers improve many of the properties of SCC elements including tensile strength, ductility, toughness, energy absorption capacity, fracture toughness and cracking. Although the available research regarding the influence of steel fibers on the properties of SFRSCC is limited, this paper investigates the bond characteristics between steel fiber and SCC firstly. Based on the available experimental results, the current analytical steel fiber pullout model (Dubey 1999) is modified by considering the different SCC properties and different fiber types (smooth, hooked) and inclination. In order to take into account the effect of fiber inclination in the pullout model, apparent shear strengths (τ (app)) and slip coefficient (β) are incorporated to express the variation of pullout peak load and the augmentation of peak slip as the inclined angle increases. These variables are expressed as functions of the inclined angle (ϕ). Furthurmore, steel-concrete composite floors, reinforced concrete floors supported by columns or walls and floors on an elastic foundations belong to the category of structural elements in which the conventional steel reinforcement can be partially replaced by the use of steel fibers. When discussing deformation capacity of structural elements or civil engineering structures manufactured using SFRSCC, one must be able to describe thoroughly both the behavior of the concrete matrix reinforced with steel fibers and the interaction between this composite matrix and discrete steel reinforcement of the conventional type. However, even though the knowledge on bond behavior is essential for evaluating the overall behavior of structural components containing reinforcement and steel fibers

  4. A mortality study among mild steel and stainless steel welders.

    PubMed

    Moulin, J J; Wild, P; Haguenoer, J M; Faucon, D; De Gaudemaris, R; Mur, J M; Mereau, M; Gary, Y; Toamain, J P; Birembaut, Y

    1993-03-01

    A mortality study was carried out in conjunction with the European mortality study among welders coordinated by the International Agency for Research on Cancer (IARC). The study was aimed at assessing risks for lung cancer in relation to exposure to asbestos, welding fumes containing chromium and nickel, and tobacco smoke. The study included a cohort of 2721 welders and an internal comparison group of 6683 manual workers employed in 13 factories in France. The mortality of the two cohorts was studied from 1975 to 1988 by the historical prospective method. Job histories of welders were traced including welding processes used, metals welded, and proportion of worktime spent in welding. Data on smoking habits were collected from medical records. The observed number of deaths were compared with those expected (standardised mortality ratio (SMR)) based on national rates with adjustments for age, sex, and calendar time. The smoking habits of 87% of the whole study population were known. The distribution of welders and controls according to smoking was not statistically different. The overall mortality was slightly higher for welders (SMR = 1.02, 95% confidence interval (95% CI) 0.89-1.18) than for controls (SMR = 0.91, 95% CI 0.84-0.99). For lung cancer, the SMR was 1.24 (95% CI 0.75-1.94) for welders, whereas the corresponding value was lower for controls (SMR = 0.94, 95% CI 0.68-1.26). The SMR for lung cancer was 1.59 among non-shipyard mild steel welders (95% CI 0.73-3.02). This contrasted with the results for all stainless steel welders (SMR = 0.92, 95% CI 0.19-2.69), and for stainless steel welders predominantly exposed to chromium VI (SMR = 1.03, 95% CI 0.12-3.71). Moreover, SMRs for lung cancer for mild steel welders tended to increase with duration of exposure and time since first exposure, leading to significant excesses for duration > or = 20 years and latency > or = 20 years. Such a pattern was not found for stainless steel welders.

  5. A mortality study among mild steel and stainless steel welders.

    PubMed Central

    Moulin, J J; Wild, P; Haguenoer, J M; Faucon, D; De Gaudemaris, R; Mur, J M; Mereau, M; Gary, Y; Toamain, J P; Birembaut, Y

    1993-01-01

    A mortality study was carried out in conjunction with the European mortality study among welders coordinated by the International Agency for Research on Cancer (IARC). The study was aimed at assessing risks for lung cancer in relation to exposure to asbestos, welding fumes containing chromium and nickel, and tobacco smoke. The study included a cohort of 2721 welders and an internal comparison group of 6683 manual workers employed in 13 factories in France. The mortality of the two cohorts was studied from 1975 to 1988 by the historical prospective method. Job histories of welders were traced including welding processes used, metals welded, and proportion of worktime spent in welding. Data on smoking habits were collected from medical records. The observed number of deaths were compared with those expected (standardised mortality ratio (SMR)) based on national rates with adjustments for age, sex, and calendar time. The smoking habits of 87% of the whole study population were known. The distribution of welders and controls according to smoking was not statistically different. The overall mortality was slightly higher for welders (SMR = 1.02, 95% confidence interval (95% CI) 0.89-1.18) than for controls (SMR = 0.91, 95% CI 0.84-0.99). For lung cancer, the SMR was 1.24 (95% CI 0.75-1.94) for welders, whereas the corresponding value was lower for controls (SMR = 0.94, 95% CI 0.68-1.26). The SMR for lung cancer was 1.59 among non-shipyard mild steel welders (95% CI 0.73-3.02). This contrasted with the results for all stainless steel welders (SMR = 0.92, 95% CI 0.19-2.69), and for stainless steel welders predominantly exposed to chromium VI (SMR = 1.03, 95% CI 0.12-3.71). Moreover, SMRs for lung cancer for mild steel welders tended to increase with duration of exposure and time since first exposure, leading to significant excesses for duration > or = 20 years and latency > or = 20 years. Such a pattern was not found for stainless steel welders. PMID:8457490

  6. Longer Life for Steel Structures

    NASA Technical Reports Server (NTRS)

    1990-01-01

    IC 531 is a coating manufactured and marketed by Inorganic Coatings, Inc. The coating was developed by Goddard to protect structures at Kennedy Space Center. It is a high ratio potassium silicate formula. The coating is water based, nontoxic, and nonflammable. It generates no volatile organic compounds nor hazardous chemical waste, and bonds to steel in 30 minutes. At the present time, no one can say for sure how long IC 531's effective lifetime is. Some of the original Goddard test applications of 1976 are still going strong after lengthy exposure to the Sun, salt and moisture. Says IC in company literature: 'IC 531 offers virtually permanent protection for steel. We predict it will protect structures for well beyond 25 years. If necessary, it is infinitely maintainable; if damaged, it can easily be touched up with more IC 531.'

  7. Steel Industry Energy Bandwidth Study

    SciTech Connect

    none,

    2004-10-01

    ITP conducted a study on energy use and potential savings, or "bandwidth" study, in major steelmaking processes. Intended to provide a realistic estimate of the potential amount of energy that can be saved in an industrial process, the "bandwidth" refers to the difference between the amount of energy that would be consumed in a process using commercially available technology versus the minimum amount of energy needed to achieve those same results based on the 2nd law of thermodynamics. The Steel Industry Energy Bandwidth Study (PDF 133 KB) also estimates steel industry energy use in the year 2010, and uses that value as a basis for comparison against the minimum requirements. This energy savings opportunity for 2010 will aid focus on longer term R&D.

  8. Light microscopy of carbon steels

    SciTech Connect

    Samuels, L.E.

    1998-12-31

    Containing over 1,200 representative micrographs and the information and explanatory text that makes them really useful: composition, condition, etchant, and magnification, and more than 100 graphs and tables, this how to book not only gives everyday working examples, but also discusses the relationship between the constitution, metallurgy, and microstructure of various carbon steel products. Written by a renowned expert in metallography, this definitive work is a must for all those working in this area. Contents include: nomenclature of phases and constituents; phase transformations; low-carbon irons and steels; annealing and normalizing; spheroidization and graphitization; austenitization; transformation of austenite; tempering of martensite; welding; surface oxidation, decarburation; and oxidation scaling; glossary of terms; etching methods; conversion tables.

  9. Welding of high chromium steels

    NASA Technical Reports Server (NTRS)

    Miller, W B

    1928-01-01

    A brief description is given of different groups of high chromium steels (rustless iron and stainless steels) according to their composition and more generally accepted names. The welding procedure for a given group will be much the same regardless of the slight variations in chemical composition which may exist within a certain group. Information is given for the tensile properties (yield point and ultimate strength) of metal sheets and welds before and after annealing on coupons one and one-half inches wide. Since welds in rustless iron containing 16 to 18 percent chromium and 7 to 12 percent nickel show the best combination of strength and ductility in the 'as welded' or annealed condition, it is considered the best alloy to use for welded construction.

  10. Shock Hugoniot of 1215 steel

    NASA Astrophysics Data System (ADS)

    Brar, N. S.; Rosenberg, Z.

    1996-05-01

    1215 steel is almost pure iron with 0.1 percent or less carbon. Information pertaining to deformation of this material under shock loading is useful to simulate penetration of projectiles of different shapes, such as fragments or rods, in propellants storage containments made from almost pure iron. In this paper we present the dynamic response of 1215 steel to shock wave loading to 30 GPa. Manganin gauges were used to record the stress wave profiles in these experiments. The Hugoniot data in the stress-particle velocity plane was obtained to 30 GPa. Hugoniot elastic limit was found to be 1.37±0.05 GPa. Phase transformation (α-ɛ) takes place at about 13.2±0.2 GPa, which agrees with the value determined by Barker and Hollenbach using VISAR. Hugoniot does not show any softening at stresses below 13 GPa.

  11. Steel Industry Marginal Opportunity Analysis

    SciTech Connect

    none,

    2005-09-01

    The Steel Industry Marginal Opportunity Analysis (PDF 347 KB) identifies opportunities for developing advanced technologies and estimates both the necessary funding and the potential payoff. This analysis determines what portion of the energy bandwidth can be captured through the adoption of state-of-the-art technology and practices. R&D opportunities for addressing the remainder of the bandwidth are characterized and plotted on a marginal opportunity curve.

  12. A study of Damascus steel

    SciTech Connect

    Berge, P.

    1995-02-16

    The Damascus sword has been an article of fascination for many years to blade collectors and metallurgists alike. The blades were given their name by Europeans who encountered these blades which originated from Damascus, Syria. They are best known for the appearance of the blade face. Genuine Damascus blades show swirling patterns of alternating light and dark regions which are due to the microstructure of the steel. The microstructure consists of arrays of well rounded cementite patterns in a matrix of either pearlite, bainite, or martensite. When this structure is etched the matrix will turn dark leaving the cementite particles light. Although many blades were produced over the centuries, while some of the process is known the making of a genuine Damascus blade today is generally considered a lost art. Many scientists have studied the subject in an attempt to understand the complex process by which the clustered arrays of cementite particles develop in the steel blades. The most prominent theories to date are presented in the General Introduction to this thesis. The thesis is divided into four main parts. In the first part, four proposed mechanisms of cementite cluster sheet formation as they relate to the banding theory are introduced. Experiments to investigate these mechanisms are presented. In Part II, collaborative research focused on the methodology of the reconstructed process for making Damascus steel is presented. In the third part, a study into the graphitization of the reconstructed blades is presented. In Part IV, experimental attempts at producing Damascus steel ingots in the laboratory are presented.

  13. Steel Collet For Welding Electrodes

    NASA Technical Reports Server (NTRS)

    Gilbert, Jeffrey L.; Gutow, David A.; Burley, Richard K.; Fogul, Irving

    1992-01-01

    Improved steel collet holds electrode for tungsten inert-gas welding but allows quick and easy replacement. Also ensures reliable arc starting. Slip-on compression ring compresses tapered section of body of collet around inner end of welding electrode. Collet mounted in receptacle below stack of lenses and filters in coaxial-vision welding torch. Blind hole in collet protects outermost lens from damage by electrode.

  14. Nano-composite stainless steel

    DOEpatents

    Dehoff, Ryan R.; Blue, Craig A.; Peter, William H.; Chen, Wei; Aprigliano, Louis F.

    2015-07-14

    A composite stainless steel composition is composed essentially of, in terms of wt. % ranges: 25 to 28 Cr; 11 to 13 Ni; 7 to 8 W; 3.5 to 4 Mo; 3 to 3.5 B; 2 to 2.5 Mn; 1 to 1.5 Si; 0.3 to 1.7 C; up to 2 O; balance Fe. The composition has an austenitic matrix phase and a particulate, crystalline dispersed phase.

  15. Nickel: makes stainless steel strong

    USGS Publications Warehouse

    Boland, Maeve A.

    2012-01-01

    Nickel is a silvery-white metal that is used mainly to make stainless steel and other alloys stronger and better able to withstand extreme temperatures and corrosive environments. Nickel was first identified as a unique element in 1751 by Baron Axel Fredrik Cronstedt, a Swedish mineralogist and chemist. He originally called the element kupfernickel because it was found in rock that looked like copper (kupfer) ore and because miners thought that "bad spirits" (nickel) in the rock were making it difficult for them to extract copper from it. Approximately 80 percent of the primary (not recycled) nickel consumed in the United States in 2011 was used in alloys, such as stainless steel and superalloys. Because nickel increases an alloy's resistance to corrosion and its ability to withstand extreme temperatures, equipment and parts made of nickel-bearing alloys are often used in harsh environments, such as those in chemical plants, petroleum refineries, jet engines, power generation facilities, and offshore installations. Medical equipment, cookware, and cutlery are often made of stainless steel because it is easy to clean and sterilize. All U.S. circulating coins except the penny are made of alloys that contain nickel. Nickel alloys are increasingly being used in making rechargeable batteries for portable computers, power tools, and hybrid and electric vehicles. Nickel is also plated onto such items as bathroom fixtures to reduce corrosion and provide an attractive finish.

  16. Utilization of structural steel in buildings.

    PubMed

    Moynihan, Muiris C; Allwood, Julian M

    2014-08-01

    Over one-quarter of steel produced annually is used in the construction of buildings. Making this steel causes carbon dioxide emissions, which climate change experts recommend be reduced by half in the next 37 years. One option to achieve this is to design and build more efficiently, still delivering the same service from buildings but using less steel to do so. To estimate how much steel could be saved from this option, 23 steel-framed building designs are studied, sourced from leading UK engineering firms. The utilization of each beam is found and buildings are analysed to find patterns. The results for over 10 000 beams show that average utilization is below 50% of their capacity. The primary reason for this low value is 'rationalization'-providing extra material to reduce labour costs. By designing for minimum material rather than minimum cost, steel use in buildings could be drastically reduced, leading to an equivalent reduction in 'embodied' carbon emissions.

  17. A Method for Imaging Steel Bars Behind a Ferrous Steel Boundary

    NASA Astrophysics Data System (ADS)

    Fernandes, B.; Miller, G.; Zaid, M.; Gaydecki, P.

    2006-03-01

    A system for detecting steel objects behind ferrous steel boundaries is described. It may be used to image steel reinforcing bars in concrete, where a steel sheet exists between the bars and the surface. The sensor comprises a transmitter, receiver and a dummy coil, which cancels cross-talk and enhances the signal from the bars. It is possible to penetrate a 2mm thick sheet at 125 Hz and image 16 mm diameter bars placed underneath.

  18. The Structure and Mechanical Properties of Bridge Steel Weldings With Glass-Steel Liners

    NASA Astrophysics Data System (ADS)

    Muzalev, V. N.; Semukhin, B. S.; Danilov, V. I.

    2016-04-01

    A new technology is developed for welding multi-span bridge constructions. The mechanical properties and structure of the low-carbon bridge steel welds have been studied. The welding parameters and application of steel-glass liners provide for long-term service of steel constructions in conformity with the welding industry specifications.

  19. Welding Metallurgy and Weldability of Stainless Steels

    NASA Astrophysics Data System (ADS)

    Lippold, John C.; Kotecki, Damian J.

    2005-03-01

    Welding Metallurgy and Weldability of Stainless Steels, the first book in over twenty years to address welding metallurgy and weldability issues associated with stainless steel, offers the most up-to-date and comprehensive treatment of these topics currently available. The authors emphasize fundamental metallurgical principles governing microstructure evolution and property development of stainless steels, including martensistic, ferric, austenitic, duplex, and precipitation hardening grades. They present a logical and well-organized look at the history, evolution, and primary uses of each stainless steel, including detailed descriptions of the associated weldability issues.

  20. 37. Photocopy of photograph. STEEL PLANT, OPEN HOUSE INSIDE PLANT ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    37. Photocopy of photograph. STEEL PLANT, OPEN HOUSE INSIDE PLANT AT TIME OF ITS OPENING, 1910. (From the Bethlehem Steel Corporation Collection, Seattle, WA) - Irondale Iron & Steel Plant, Port Townsend, Jefferson County, WA

  1. 30. Photocopy of photograph. STEEL PLANT, OPEN HEARTH FURNACE CHARGING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    30. Photocopy of photograph. STEEL PLANT, OPEN HEARTH FURNACE CHARGING CREW, 1910. (From the Bethlehem Steel Corporation Colletion, Seattle, WA) - Irondale Iron & Steel Plant, Port Townsend, Jefferson County, WA

  2. North and west facades of crucible steel building; looking southeast ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    North and west facades of crucible steel building; looking southeast - Bethlehem Steel Corporation, South Bethlehem Works, Crucible Steel Plant, Along Lehigh River, North of Fourth Street, West of Minsi Trail Bridge, Bethlehem, Northampton County, PA

  3. FINAL REPORT: Reduction in Energy Consumption and Variability in Steel Foundry Operations

    SciTech Connect

    F. Peters

    2005-05-24

    This project worked to improve the efficiency of the steel casting industry by reducing the variability that occurs because of process and product variation. The project focused on the post shakeout operations since roughly half of the production costs are in this area. These improvements will reduce the amount of variability, making it easier to manage the operation and improve the competitiveness. The reduction in variability will also reduce the need for many rework operations, which will result in a direct reduction of energy usage, particularly by the reduction of repeated heat treatment operations. Further energy savings will be realized from the reduction of scrap and reduced handling. Field studies were conducted at ten steel foundries that represented the U.S. steel casting industry, for a total of over 100 weeks of production observation. These studies quantified the amount of variability, and looked toward determining the source. A focus of the data collected was the grinding operations since this is a major effort in the cleaning room, and it represents the overall casting quality. The grinding was divided into two categories, expected and unexpected. Expected grinding is that in which the location of the effort is known prior to making the casting, such as smoothing parting lines, gates, and riser contacts. Unexpected grinding, which was approximately 80% of the effort, was done to improve the surfaces at weld repair locations, to rectify burnt on sand, and other surface anomalies at random locations. Unexpected grinding represents about 80% of the grinding effort. By quantifying this effort, the project raised awareness within the industry and the industry is continuing to make improvements. The field studies showed that the amount of variation of grinding operations (normalized because of the diverse set of parts studied) was very consistent across the industry. The field studies identified several specific sources that individually contributed to

  4. 77 FR 30589 - SteelRiver Infrastructure Partners LP, SteelRiver Infrastructure Associates LLC, SteelRiver...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-05-23

    ... From the Federal Register Online via the Government Publishing Office DEPARTMENT OF TRANSPORTATION Surface Transportation Board SteelRiver Infrastructure Partners LP, SteelRiver Infrastructure Associates..., referring to Docket No. FD 35622 must be filed with the Surface Transportation Board, 395 E Street...

  5. Corrosion behaviour of galvanized steel and electroplating steel in aqueous solution: AC impedance study and XPS

    NASA Astrophysics Data System (ADS)

    Lebrini, M.; Fontaine, G.; Gengembre, L.; Traisnel, M.; Lerasle, O.; Genet, N.

    2008-08-01

    The efficiency of a new triazole derivative, namely, 2-{(2-hydroxyethyl)[(4-methyl-1 H-1,2,3-benzotriazol-1-yl)methyl]amino}ethanol (TTA) has been studied for corrosion inhibition of galvanized steel and electroplating steel in aqueous solution. Corrosion inhibition was studied using electrochemical impedance spectroscopy (EIS). These studies have shown that TTA was a very good inhibitor. Data obtained from EIS show a frequency distribution and therefore a modelling element with frequency dispersion behaviour, a constant phase element (CPE) has been used. The corrosion behaviour of galvanized steel and electroplating steel in aqueous solution was also investigated in the presence of 4-methyl-1 H-benzotriazole (TTA unsubstituted) by EIS. These studies have shown that the ability of the molecule to adsorb on the steel surface was dependent on the group in triazole ring substituent. X-ray photoelectron spectroscopy surface analysis with TTA shows that it chemisorbed on surface of galvanized steel and electroplating steel.

  6. Corrosion Behavior of IF Steel in Various Media and Its Comparison with Mild Steel

    NASA Astrophysics Data System (ADS)

    Singh, G. P.; Moon, A. P.; Sengupta, S.; Deo, G.; Sangal, S.; Mondal, K.

    2015-05-01

    The present work discusses corrosion behavior of an interstitial-free (IF) steel in 0.6 M NaCl, 1 M NaOH, and 1 M HCl solutions, and its comparison with mild steel (MS). Dynamics polarization and AC Impedance Spectroscopy explain different polarization behaviors of the steel samples. All the steels were exposed to open atmosphere for 100 days, and to 0.6 M NaCl salt fog for 30 days. Scanning electron microscopy, x-ray diffraction, and Raman and Fourier Transformed Infrared Spectroscopy were used to characterize microstructure of the steels, rust constituents, and morphologies. Corrosion behavior of the steels has close relation with the morphology and constituents of the rusts. It has been observed that the corrosion in the IF and MS steels is uniform in nature.

  7. Evaluation of Steel Cleanliness in a Steel Deoxidized Using Al

    NASA Astrophysics Data System (ADS)

    Castro-Cedeño, Edgar-Ivan; Herrera-Trejo, Martín; Castro-Román, Manuel; Castro-Uresti, Fabián; López-Cornejo, Monserrat

    2016-06-01

    The effect of magnesium in the aluminum used as a deoxidizer on the cleanliness of steel was studied throughout a steelmaking route for the production of thin slabs. Two deoxidizers with different Mg contents were used. The Mg content of a "typical" deoxidizer was ~0.5 wt pct Mg, whereas that for an alternative deoxidizer was ~2 wt pct Mg. The inclusion population at different stages of the steelmaking process was characterized in terms of chemical composition, number, and size distribution. The inclusion modification path shows that the solid Al2O3 and Al2O3-MgO inclusions formed in the early stage of the steel ladle treatment are modified into Al2O3-MgO-CaO liquid and MgO-Al2O3-liquid inclusions. Although some slight differences were observed in the ladle furnace samples, the chemical composition of inclusions was similar in the samples taken at the mold of the continuous casting, regardless of the deoxidizer used. Gumbel, generalized extreme value (GEV), and generalized Pareto (GP) distributions were used for the description of the size distribution. The GEV and GP distributions resulted in proper distributions to describe the evolution of size distribution throughout the steelmaking process. Furthermore, no statistically significant differences between inclusion size distributions resulting from the use of either deoxidizer were found.

  8. [Initial stages of steel biocorrosion].

    PubMed

    Zhigletsova, S K; Rodin, V B; Kobelev, V S; Aleksandrova, N V; Rasulova, G E; Kholodenko, V P

    2000-01-01

    Initial stages of corrosion of mild steel induced by Klebsiela rhinoscleromatis BO2 were studied in various media. The effect of the microorganism was detected 8-10 h after inoculation. The number of viable cells were virtually unchanged within one month in all media, but the corrosive activity of the strain decreased. The corrosive activity of microorganisms can be determined by spectrophotometry even only after incubation for 24 h. At a low level of organic substrate, even strong colonization with microorganisms does not inevitably result in a significant damage to metals.

  9. Chromizing of 3Cr Steel

    SciTech Connect

    Ravi, Vilupanur; Harrison, Bradley; Koch, Jordan; Ly, Alexander; Schissler, Andrew; Pint, Bruce A; Haynes, James A

    2011-01-01

    Grade 315 steel (Fe-2.9 Cr-1.7 W-0.7 Mo-0.3 Mn-0.3 Si-0.2 V-0.1 Ni-0.13 C-0.01 N) was chromized by the halide-activated pack cementation (HAPC) process. Key process parameters, i.e., coating temperatures and pack compositions, were investigated. Ammonium chloride-activated packs in the 700-1000 C range produced coatings nominally in the 1-8 {micro}m range, as determined by optical and scanning electron microscopy (SEM). Coatings applied in the 900-1000 C temperature range resulted in Cr-rich coatings. The predominant phase in the coating was identified as Cr23C6 by X-ray diffraction. In addition, the presence of chromium nitride, Cr2N, was observed in the coating. The power generation industry is faced with an ever-increasing demand for energy while simultaneously having to reduce carbon emissions. These goals can be facilitated by increasing plant efficiency through the use of higher operating temperatures and pressures. Traditional construction materials, e.g., the ferritic Grade 22 high strength low alloy steel, are limited to operations below {approx} 550 C. Therefore, new materials are required for future plants designed to operate up to 650 C and possibly higher. These new materials need to have improved tensile strength, ductility, toughness, corrosion resistance, and creep properties at elevated temperatures. Oak Ridge National Laboratory (ORNL) is investigating the oxidation and creep behavior of various coatings on Grade 315 steel (Fe-2.9 Cr-1.7 W-0.7 Mo-0.3 Mn-0.3 Si-0.2 V-0.1 Ni-0.13 C-0.01 N), a super-bainitic steel developed for superior creep properties. Thin, chemical vapor-deposited (CVD) aluminide coatings were used to compensate for the reduced corrosion and oxidation resistance that resulted from the low chromium content of the alloy. However, the aluminized Grade 315 alloys performed less-than-favorably under conditions relevant to fossil boilers, leading to the conclusion that higher chromium contents are required for the formation of

  10. Weldability charts for constructional steels

    NASA Astrophysics Data System (ADS)

    Ion, J. C.; Ashby, M. F.

    2012-02-01

    The weldability of materials is still a poorly understood concept; a quantitative assessment remains elusive. The variables associated with welding are reduced here into two groups - processing parameters and material properties - from which two characteristic indices are defined and used as the basis of weldability charts. For the case of constructional steels, a carbon equivalent characterises both heat affected zone hardenability and the maximum hardness developed after solid state phase transformations. The welding process is characterised by its energy input. A mathematical model is used to establish relationships between the indices, which are displayed on charts as contours of microstructure and hardness.

  11. Help for the Steel Industry

    NASA Technical Reports Server (NTRS)

    1991-01-01

    A collaboration between NASA Lewis Research Center (LRC) and Gladwin Engineering resulted in the adaptation of aerospace high temperature metal technology to the continuous casting of steel. The continuous process is more efficient because it takes less time and labor. A high temperature material, once used on the X-15 research plane, was applied to metal rollers by a LRC developed spraying technique. Lewis Research Center also supplied mold prototype of metal composites, reducing erosion and promoting thermal conductivity. Rollers that previously cracked due to thermal fatigue, lasted longer. Gladwin's sales have increased, and additional NASA-developed innovations are anticipated.

  12. METHOD FOR JOINING ALUMINUM TO STAINLESS STEEL

    DOEpatents

    Lemon, L.C.

    1960-05-24

    Aluminum may be joined to stainless steel without the use of flux by tinning the aluminum with a tin solder containing 1% silver and 1% lead, tinning the stainless steel with a 50% lead 50% tin solder, and then sweating the tinned surfaces together.

  13. Chem I Supplement: Chemistry of Steel Making.

    ERIC Educational Resources Information Center

    Sellers, Neal

    1980-01-01

    Provides information about the chemistry of steel making applicable to teaching secondary school science. Generalized chemical reactions describe the manufacture of steel from iron ore. Also discussed are raw materials, processing choices, and how various furnaces (blast, direct reduction, open hearth, basic oxygen, electric) work. (CS)

  14. Steel powder with a metastable austenite structure

    SciTech Connect

    Antsiferov, V.N.; Maslennikov, N.; Shatsov, A.A.

    1994-09-01

    The effect of technological parameters of fabrication on wear resistance and phase transformations in the surface layer of a chromium-nickel steel is studied. A statistical model is proposed for prediction of the content inhomogeneity of the steel. Enhanced abrasive wear resistance is attained by appropriate transformations in the surface layer.

  15. Forming "dynamic" membranes on stainless steel

    NASA Technical Reports Server (NTRS)

    Brandon, C. A.; Gaddis, J. L.

    1979-01-01

    "Dynamic" zirconium polyacrylic membrane is formed directly on stainless steel substrate without excessive corrosion of steel. Membrane is potentially useful in removal of contaminated chemicals from solution through reversed osmosis. Application includes use in filtration and desalination equipment, and in textile industry for separation of dyes from aqueous solvents.

  16. Instabilities in stabilized austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Ayer, Raghavan; Klein, C. F.; Marzinsky, C. N.

    1992-09-01

    The effect of aging on the precipitation of grain boundary phases in three austenitic stainless steels (AISI 347, 347AP, and an experimental steel stabilized with hafnium) was investigated. Aging was performed both on bulk steels as well as on samples which were subjected to a thermal treatment to simulate the coarse grain region of the heat affected zone (HAZ) during welding. Aging of the bulk steels at 866 K for 8000 hours resulted in the precipitation of Cr23C6 carbides, σ, and Fe2Nb phases; the propensity for precipitation was least for the hafnium-stabilized steel. Weld simulation of the HAZ resulted in dissolution of the phases present in the as-received 347 and 347AP steels, leading to grain coarsening. Subsequent aging caused extensive grain boundary Cr23C6 carbides and inhomogeneous matrix precipitation. In addition, steel 347AP formed a precipitate free zone (PFZ) along the grain boundaries. The steel containing hafnium showed the best microstructural stability to aging and welding.

  17. A recycling process for dezincing steel scrap

    SciTech Connect

    Dudek, F.J.; Daniels, E.J. ); Morgan, W.A.; Kellner, A.W.; Harrison, J. )

    1992-01-01

    In response to the several-fold increase in consumption of galvanized steel in the last decade and the problems associated with refurnacing larger quantities of galvanized steel scrap, a process is being developed to separate and recover the steel and zinc from galvanized ferrous scrap. The zinc is dissolved from the scrap in hot caustic using anodic assistance and is electrowon as dendritic powder. The process is effective for zinc, lead, aluminum, and cadmium removal on loose and baled scrap and on all types of galvanized steel. The process has been pilot tested for batch treatment of 1,000 tons of mostly baled scrap. A pilot plant to continuously treat loose scrap is under construction. Use of degalvanized steel scrap decreases raw materials and environmental compliance costs to steel- and iron-makers, may enable integrated steel producers to recycle furnace dusts to the sinter plant, and may enable EAF production of flat products without use of DRI or pig iron. Recycling the components of galvanized steel scrap saves primary energy, decreases zinc imports, and adds value to the scrap.

  18. Mineral resource of the month: steel

    USGS Publications Warehouse

    Fenton, Michael D.

    2007-01-01

    About 96 million metric tons of steel was produced in the United States last year — more than any other metal. And the $3.46 billion of iron and steel scrap exported was also the highest of any metal scrap export, helping to reduce the U.S. trade deficit.

  19. Ellie Mannette: Master of the Steel Drum.

    ERIC Educational Resources Information Center

    Svaline, J. Marc

    2001-01-01

    Presents an interview with Elliot ("Ellie") Mannette who has played a major role in the development and application of steel drums. States that he has spent most of his life designing and teaching the steel drums. Covers interview topics and background information on Mannette. (CMK)

  20. African Drum and Steel Pan Ensembles.

    ERIC Educational Resources Information Center

    Sunkett, Mark E.

    2000-01-01

    Discusses how to develop both African drum and steel pan ensembles providing information on teacher preparation, instrument choice, beginning the ensemble, and lesson planning. Includes additional information for the drum ensembles. Lists references and instructional materials, sources of drums and pans, and common note layout/range for steel pan…

  1. A recycling process for dezincing steel scrap

    SciTech Connect

    Dudek, F.J.; Daniels, E.J.; Morgan, W.A.; Kellner, A.W.; Harrison, J.

    1992-08-01

    In response to the several-fold increase in consumption of galvanized steel in the last decade and the problems associated with refurnacing larger quantities of galvanized steel scrap, a process is being developed to separate and recover the steel and zinc from galvanized ferrous scrap. The zinc is dissolved from the scrap in hot caustic using anodic assistance and is electrowon as dendritic powder. The process is effective for zinc, lead, aluminum, and cadmium removal on loose and baled scrap and on all types of galvanized steel. The process has been pilot tested for batch treatment of 1,000 tons of mostly baled scrap. A pilot plant to continuously treat loose scrap is under construction. Use of degalvanized steel scrap decreases raw materials and environmental compliance costs to steel- and iron-makers, may enable integrated steel producers to recycle furnace dusts to the sinter plant, and may enable EAF production of flat products without use of DRI or pig iron. Recycling the components of galvanized steel scrap saves primary energy, decreases zinc imports, and adds value to the scrap.

  2. Stainless steel 4003 in the transportation industry

    SciTech Connect

    Kovacs, H.; Stoeckl, M.

    1998-12-31

    The world today sees a dramatic increase in the number of people and the quantities of articles and products which are to be transported. This results in an ever-increasing demand in the steels used in the transportation industry. Key factors are environmental regulations, safety, and life expectancy and product cost in determining which types steel to use. Especially the ferritic 12% chromium stainless steels has seen a significant development and usage in recent years. Compared to typical carbon steels high strength/low alloy steels and structural steels the 12% chromium steels offers improvement in corrosion and wear resistance and weldability outlining advantages in light weight construction and an overall saving. The paper presents the chemical composition and mechanical properties of grade 4003 which is increasingly used worldwide in areas of public transportation, rail transportation, mining industry and sugar industry, among others. The impact of corrosion and abrasion of this stainless steel versus the standard carbon grades and cost efficiency are discussed.

  3. Method for welding chromium molybdenum steels

    DOEpatents

    Sikka, Vinod K.

    1986-01-01

    Chromium-molybdenum steels exhibit a weakening after welding in an area adjacent to the weld. This invention is an improved method for welding to eliminate the weakness by subjecting normalized steel to a partial temper prior to welding and subsequently fully tempering the welded article for optimum strength and ductility.

  4. Low Mn alloy steel for cryogenic service

    DOEpatents

    Morris, J.W. Jr.; Niikura, M.

    A ferritic cryogenic steel which has a relatively low (about 4 to 6%) manganese content and which has been made suitable for use at cryogenic temperatures by a thermal cycling treatment followed by a final tempering. The steel includes 4 to 6% manganese, 0.02 to 0.06% carbon, 0.1 to 0.4% molybdenum and 0 to 3% nickel.

  5. Monitoring of weathering steel structures. The induction ultrasonic thickness testers

    NASA Astrophysics Data System (ADS)

    McKenzie, M.

    Long term corrosion tests carried out in the UK show that weathering steels continue to corrode at a finite rate. It is therefore necessary to use thicker steel and to monitor the corrosion. An ultrasonic instrument to measure residual steel thickness was assessed. This measures steel thickness through a rust layer, requires no couplant to transmit the ultrasound into the steel and gives only the steel thickness not the thickness of the steel plus a layer of rust. This instrument provides a suitable method of measuring the residual steel thickness on weathering steel structures where corrosion has been generally uniform. However, the instrument can give no information on localized roughness or pitting of the underlying steel surface and it would seem worthwhile to include test specimens in any monitoring scheme so that the surface condition of the steel can be assessed.

  6. The comparison of frictional resistance in titanium, self-ligating stainless steel, and stainless steel brackets using stainless steel and TMA archwires: An in vitro study

    PubMed Central

    Khalid, Syed Altaf; Kumar, Vadivel; Jayaram, Prithviraj

    2012-01-01

    Aim: The aim of the study was to compare the frictional resistance of titanium, self-ligating stainless steel, and conventional stainless steel brackets, using stainless steel and titanium molybdenum alloy (TMA) archwires. Materials and Methods: We compared the frictional resistance in 0.018 slot and 0.022 slot of the three brackets – titanium, self-ligating stainless steel, and conventional stainless steel – using stainless steel archwires and TMA archwires. An in vitro study of simulated canine retraction was undertaken to evaluate the difference in frictional resistance between titanium, self-ligating stainless steel, and stainless steel brackets, using stainless steel and TMA archwires. Results and Conclusion: We compared the frictional resistance of titanium, self-ligating stainless steel, and conventional stainless steel brackets, using stainless steel and TMA archwires, with the help of Instron Universal Testing Machine. One-way analysis of variance (ANOVA), Student's “t” test, and post hoc multiple range test at level of <0.05 showed statistically significant difference in the mean values of all groups. Results demonstrated that the titanium, self-ligating stainless steel, and stainless steel brackets of 0.018-inch and 0.022-inch slot had no significant variations in frictional résistance. The self-ligating bracket with TMA archwires showed relatively less frictional resistance compared with the other groups. The titanium bracket with TMA archwires showed relatively less frictional resistance compared with the stainless steel brackets. PMID:23066253

  7. A modification of 4330 alloy steel

    SciTech Connect

    Gogolewski, R.; Cunningham, B.J. ); Gentile, R.; Fleming, S. )

    1990-08-01

    We have developed a modification of 4330 alloy steel which does not have an exact equivalent expressed in any standard specification. When we compare the ballistic performance of our modified cast steel in thicknesses of about 120 mm with that of stacked, 24 mm thick rolled 4340 alloy steel plates of comparable hardness and the same total thickness, we do not find a significant difference in terminal ballistic performance against either heavy metal kinetic energy penetrators or precision shaped charges. This result is surprising in relation to contemporary experience in which cast steel has been found to be ballistically inferior to rolled steel against either kinetic energy projectiles or shaped charge warheads. 1 ref., 9 figs.

  8. Advances in crosswell electromagnetics steel cased boreholes

    SciTech Connect

    Harben, P E; Kirkendall, B A; Lewis, J P

    1999-03-01

    The Crosswell electromagnetic (EM) induction technique ideally measures the resistivity distribution between boreholes which may often be cased with carbon steel. Quantification of the effect of such steel casing on the induced field is the most significant limitation of the technique. Recent data acquired at a site in Richmond, California quantify the effect of steel casing on induction measurements and demonstrate this effect to be separable. This unique site contains adjacent steel and plastic wells in which frequency soundings demonstrate low spectrum (1.0 - 50 Hz) measurements an effective means of isolating the casing response from, the formation response. It is also shown that the steel casing effect on the induction coil is highly localized, and limited to less than 0.30 meters above and below the coil.

  9. Aerosol filtration with steel fiber filters

    NASA Astrophysics Data System (ADS)

    Bergman, W.; Wilson, K.; Larsen, G.; Lopez, R.

    1993-04-01

    An experimental study has been conducted of aerosol penetration through a new high efficiency steel fiber filter and filter media that was developed in cooperation with Pall Corporation. Previous studies have shown that sintered steel fiber media have significant improvements in higher filter efficiency and lower pressure drop than the previous steel filter technology based on sintered powder metal media. In the present study, measurements were made of the penetration of dioctyl sebacate (DOS) aerosols through flat sheet samples, pleated cartridge filters, and a 1000 cfm filter having 64 cartridges housed in a 2 x 2 x 1 ft. frame. The steel fiber media used in our study consists of 2 micron diameter stainless steel (316 L) fibers sintered together into sheets.

  10. Interaction between stainless steel and plutonium metal

    SciTech Connect

    Dunwoody, John T; Mason, Richard E; Freibert, Franz J; Willson, Stephen P; Veirs, Douglas K; Worl, Laura A; Archuleta, Alonso; Conger, Donald J

    2010-01-01

    Long-term storage of excess plutonium is of great concern in the U.S. as well as abroad. The current accepted configuration involves intimate contact between the stored material and an iron-bearing container such as stainless steel. While many safety scenario studies have been conducted and used in the acceptance of stainless steel containers, little information is available on the physical interaction at elevated temperatures between certain forms of stored material and the container itself. The bulk of the safety studies has focused on the ability of a package to keep the primary stainless steel containment below the plutonium-iron eutectic temperature of approximately 410 C. However, the interactions of plutonium metal with stainless steel have been of continuing interest. This paper reports on a scoping study investigating the interaction between stainless steel and plutonium metal in a pseudo diffusion couple at temperatures above the eutectic melt-point.

  11. Recycling steel from grinding swarf

    SciTech Connect

    Fu, H.; Matthews, M.A.; Warner, L.S.

    1998-12-31

    Two cleaning processes have been investigated for removing contaminants (cutting oil with phosphorus ester) from high speed steel (HSS) griding swarf. One process uses an aqueous surfactant washing technique, and the second process uses supercritical carbon dioxide (SCCO{sub 2}) extraction. Both technical and preliminary financial analysis are performed to have a better evaluation of these two competing cleaning technologies. Bench scale aqueous washings have shown that the required phosphorus removal is easily obtained, but a sufficient oil removal is more difficult. The experimental results also indicate a strong dependence of the aqueous washing efficiency on the choice of a suitable surfactant. SCCO{sub 2} extraction at 80 C and 340 atm shows that approximately 80% of the oil can be removed from swarf during a 60-minute process to produce a batch of recyclable steel, and that the phosphorus removal also reaches the required level. The cost of processing swarf using either aqueous surfactant washing or SCCO{sub 2} extraction in a 3,000,000 lbs per year plant is analyzed and the market forces impacting the feasibility of recycling on a commercial basis are reviewed. Commercial scale recycling is, in part, dependent upon resolution of regulatory uncertainty on the definition of swarf. States regulating swarf as hazardous provide a significant financial incentive to recycle. In states that regulate swarf as a solid waste, low disposal costs provide a disincentive that must be balanced with the possible hidden, future liabilities of landfill disposal.

  12. Automated Steel Cleanliness Analysis Tool (ASCAT)

    SciTech Connect

    Gary Casuccio; Michael Potter; Fred Schwerer; Dr. Richard J. Fruehan; Dr. Scott Story

    2005-12-30

    The objective of this study was to develop the Automated Steel Cleanliness Analysis Tool (ASCATTM) to permit steelmakers to evaluate the quality of the steel through the analysis of individual inclusions. By characterizing individual inclusions, determinations can be made as to the cleanliness of the steel. Understanding the complicating effects of inclusions in the steelmaking process and on the resulting properties of steel allows the steel producer to increase throughput, better control the process, reduce remelts, and improve the quality of the product. The ASCAT (Figure 1) is a steel-smart inclusion analysis tool developed around a customized next-generation computer controlled scanning electron microscopy (NG-CCSEM) hardware platform that permits acquisition of inclusion size and composition data at a rate never before possible in SEM-based instruments. With built-in customized ''intelligent'' software, the inclusion data is automatically sorted into clusters representing different inclusion types to define the characteristics of a particular heat (Figure 2). The ASCAT represents an innovative new tool for the collection of statistically meaningful data on inclusions, and provides a means of understanding the complicated effects of inclusions in the steel making process and on the resulting properties of steel. Research conducted by RJLG with AISI (American Iron and Steel Institute) and SMA (Steel Manufactures of America) members indicates that the ASCAT has application in high-grade bar, sheet, plate, tin products, pipes, SBQ, tire cord, welding rod, and specialty steels and alloys where control of inclusions, whether natural or engineered, are crucial to their specification for a given end-use. Example applications include castability of calcium treated steel; interstitial free (IF) degasser grade slag conditioning practice; tundish clogging and erosion minimization; degasser circulation and optimization; quality assessment/steel cleanliness; slab, billet

  13. 77 FR 67593 - Steel Import Monitoring and Analysis System

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-11-13

    ... system can be accessed at http://ia.ita.doc.gov/steel/license/SIMA-FR-Notices.html . FOR FURTHER... 7529, which placed temporary tariffs on many steel imports and provided the steel industry time to... ``Steel Import Licensing and Surge Monitoring Program'' (67 FR 79845). In Proclamation 7741 of December...

  14. 29 CFR 1926.757 - Open web steel joists.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 29 Labor 8 2013-07-01 2013-07-01 false Open web steel joists. 1926.757 Section 1926.757 Labor... (CONTINUED) SAFETY AND HEALTH REGULATIONS FOR CONSTRUCTION Steel Erection § 1926.757 Open web steel joists... and columns are not framed in at least two directions with solid web structural steel members, a...

  15. 29 CFR 1926.757 - Open web steel joists.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 29 Labor 8 2012-07-01 2012-07-01 false Open web steel joists. 1926.757 Section 1926.757 Labor... (CONTINUED) SAFETY AND HEALTH REGULATIONS FOR CONSTRUCTION Steel Erection § 1926.757 Open web steel joists... and columns are not framed in at least two directions with solid web structural steel members, a...

  16. 29 CFR 1926.757 - Open web steel joists.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 29 Labor 8 2010-07-01 2010-07-01 false Open web steel joists. 1926.757 Section 1926.757 Labor... (CONTINUED) SAFETY AND HEALTH REGULATIONS FOR CONSTRUCTION Steel Erection § 1926.757 Open web steel joists. (a) General. (1) Except as provided in paragraph (a)(2) of this section, where steel joists are...

  17. 49 CFR 192.315 - Wrinkle bends in steel pipe.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 3 2014-10-01 2014-10-01 false Wrinkle bends in steel pipe. 192.315 Section 192... Transmission Lines and Mains § 192.315 Wrinkle bends in steel pipe. (a) A wrinkle bend may not be made on steel... wrinkle bend on steel pipe must comply with the following: (1) The bend must not have any sharp kinks....

  18. 49 CFR 192.315 - Wrinkle bends in steel pipe.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 3 2011-10-01 2011-10-01 false Wrinkle bends in steel pipe. 192.315 Section 192... Transmission Lines and Mains § 192.315 Wrinkle bends in steel pipe. (a) A wrinkle bend may not be made on steel... wrinkle bend on steel pipe must comply with the following: (1) The bend must not have any sharp kinks....

  19. 49 CFR 178.504 - Standards for steel drums.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 3 2014-10-01 2014-10-01 false Standards for steel drums. 178.504 Section 178.504...-Oriented Packaging Standards § 178.504 Standards for steel drums. (a) The following are identification codes for steel drums: (1) 1A1 for a non-removable head steel drum; and (2) 1A2 for a removable...

  20. 49 CFR 192.105 - Design formula for steel pipe.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 3 2012-10-01 2012-10-01 false Design formula for steel pipe. 192.105 Section 192... for steel pipe. (a) The design pressure for steel pipe is determined in accordance with the following... § 192.113. T=Temperature derating factor determined in accordance with § 192.115. (b) If steel pipe...

  1. 49 CFR 192.105 - Design formula for steel pipe.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 3 2014-10-01 2014-10-01 false Design formula for steel pipe. 192.105 Section 192... for steel pipe. (a) The design pressure for steel pipe is determined in accordance with the following... § 192.113. T=Temperature derating factor determined in accordance with § 192.115. (b) If steel pipe...

  2. 49 CFR 178.504 - Standards for steel drums.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 3 2011-10-01 2011-10-01 false Standards for steel drums. 178.504 Section 178.504...-Oriented Packaging Standards § 178.504 Standards for steel drums. (a) The following are identification codes for steel drums: (1) 1A1 for a non-removable head steel drum; and (2) 1A2 for a removable...

  3. 49 CFR 192.315 - Wrinkle bends in steel pipe.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Wrinkle bends in steel pipe. 192.315 Section 192... Transmission Lines and Mains § 192.315 Wrinkle bends in steel pipe. (a) A wrinkle bend may not be made on steel... wrinkle bend on steel pipe must comply with the following: (1) The bend must not have any sharp kinks....

  4. 46 CFR 154.172 - Contiguous steel hull structure.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 5 2011-10-01 2011-10-01 false Contiguous steel hull structure. 154.172 Section 154.172... Structure § 154.172 Contiguous steel hull structure. (a) Except as allowed in paragraphs (b) and (c) of this... construction of the contiguous steel hull structure must meet the thickness and steel grade in Table 1 for...

  5. 49 CFR 192.105 - Design formula for steel pipe.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 3 2011-10-01 2011-10-01 false Design formula for steel pipe. 192.105 Section 192... for steel pipe. (a) The design pressure for steel pipe is determined in accordance with the following... § 192.113. T=Temperature derating factor determined in accordance with § 192.115. (b) If steel pipe...

  6. 49 CFR 192.105 - Design formula for steel pipe.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Design formula for steel pipe. 192.105 Section 192... for steel pipe. (a) The design pressure for steel pipe is determined in accordance with the following... § 192.113. T=Temperature derating factor determined in accordance with § 192.115. (b) If steel pipe...

  7. 29 CFR 1926.757 - Open web steel joists.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 29 Labor 8 2011-07-01 2011-07-01 false Open web steel joists. 1926.757 Section 1926.757 Labor... (CONTINUED) SAFETY AND HEALTH REGULATIONS FOR CONSTRUCTION Steel Erection § 1926.757 Open web steel joists. (a) General. (1) Except as provided in paragraph (a)(2) of this section, where steel joists are...

  8. 49 CFR 178.504 - Standards for steel drums.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 3 2012-10-01 2012-10-01 false Standards for steel drums. 178.504 Section 178.504...-Oriented Packaging Standards § 178.504 Standards for steel drums. (a) The following are identification codes for steel drums: (1) 1A1 for a non-removable head steel drum; and (2) 1A2 for a removable...

  9. 49 CFR 192.105 - Design formula for steel pipe.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 3 2013-10-01 2013-10-01 false Design formula for steel pipe. 192.105 Section 192... for steel pipe. (a) The design pressure for steel pipe is determined in accordance with the following... § 192.113. T=Temperature derating factor determined in accordance with § 192.115. (b) If steel pipe...

  10. 46 CFR 154.172 - Contiguous steel hull structure.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 5 2014-10-01 2014-10-01 false Contiguous steel hull structure. 154.172 Section 154.172... Structure § 154.172 Contiguous steel hull structure. (a) Except as allowed in paragraphs (b) and (c) of this... construction of the contiguous steel hull structure must meet the thickness and steel grade in Table 1 for...

  11. 49 CFR 192.315 - Wrinkle bends in steel pipe.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 3 2013-10-01 2013-10-01 false Wrinkle bends in steel pipe. 192.315 Section 192... Transmission Lines and Mains § 192.315 Wrinkle bends in steel pipe. (a) A wrinkle bend may not be made on steel... wrinkle bend on steel pipe must comply with the following: (1) The bend must not have any sharp kinks....

  12. 46 CFR 154.172 - Contiguous steel hull structure.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 5 2012-10-01 2012-10-01 false Contiguous steel hull structure. 154.172 Section 154.172... Structure § 154.172 Contiguous steel hull structure. (a) Except as allowed in paragraphs (b) and (c) of this... construction of the contiguous steel hull structure must meet the thickness and steel grade in Table 1 for...

  13. 46 CFR 154.172 - Contiguous steel hull structure.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 5 2013-10-01 2013-10-01 false Contiguous steel hull structure. 154.172 Section 154.172... Structure § 154.172 Contiguous steel hull structure. (a) Except as allowed in paragraphs (b) and (c) of this... construction of the contiguous steel hull structure must meet the thickness and steel grade in Table 1 for...

  14. 29 CFR 1926.757 - Open web steel joists.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 29 Labor 8 2014-07-01 2014-07-01 false Open web steel joists. 1926.757 Section 1926.757 Labor... (CONTINUED) SAFETY AND HEALTH REGULATIONS FOR CONSTRUCTION Steel Erection § 1926.757 Open web steel joists. (a) General. (1) Except as provided in paragraph (a)(2) of this section, where steel joists are...

  15. 46 CFR 154.172 - Contiguous steel hull structure.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Contiguous steel hull structure. 154.172 Section 154.172... Structure § 154.172 Contiguous steel hull structure. (a) Except as allowed in paragraphs (b) and (c) of this... construction of the contiguous steel hull structure must meet the thickness and steel grade in Table 1 for...

  16. 49 CFR 192.315 - Wrinkle bends in steel pipe.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 3 2012-10-01 2012-10-01 false Wrinkle bends in steel pipe. 192.315 Section 192... Transmission Lines and Mains § 192.315 Wrinkle bends in steel pipe. (a) A wrinkle bend may not be made on steel... wrinkle bend on steel pipe must comply with the following: (1) The bend must not have any sharp kinks....

  17. Recycling galvanized steel: Operating experience and benefits

    SciTech Connect

    Dudek, F.J.; Daniels, E.J.; Morgan, W.A.

    1993-08-01

    In response to the increase in consumption of galvanized steel for automobiles in the last decade and the problems associated with remelting larger quantities of galvanized steel scrap, a process is being developed to separate and recover the steel and zinc from galvanized ferrous scrap. The zinc is dissolved from the scrap in hot caustic using anodic assistance and is recovered electrolytically as dendritic powder. The dezinced ferrous scrap is rinsed and used directly. The process is effective for zinc, lead, and aluminum removal on loose and baled scrap and on all types of galvanized steel. The process has been pilot tested for batch treatment of 900 tonnes of mostly baled scrap. A pilot plant to continuously treat loose scrap, with a design capacity of 48,000 tonnes annually, has been in operation in East Chicago, Indiana since early in 1993. The first 450 t of scrap degalvanized in the pilot plant have residual zinc below 0.01% and sodium dragout below 0.01%. Use of degalvanized steel scrap decreases raw materials, environmental compliance, and opportunity costs to steel- and iron-makers. Availability of clean degalvanized scrap may enable integrated steel producers to recycle furnace dusts to the sinter plant and EAF shops to produce flat products without use of high quality scrap alternatives such as DRI, pig iron, or iron carbide. Recycling the components of galvanized steel scrap saves primary energy, decreases zinc imports, and adds value to the scrap. The quantities of zinc available by the year 2000 from prompt and obsolete automotive scrap win approach 25% of zinc consumed in the major automotive production centers of the world. Zinc recycling from galvanized steel scrap, either before or after scrap melting, will have to be implemented.

  18. Steel Creek wildlife: L-Lake/Steel Creek Biological Monitoring Program, January 1986--December 1987

    SciTech Connect

    Giffin, M.A.; Patterson, K.K.

    1988-03-01

    Reptile and amphibian populations in Steel Creek below L-Lake were assessed in monthly or quarterly sampling programs. Thirty-eight species of reptiles or amphibians were collected during 1987 in the Steel Creek corridor below the L-Lake impoundment, and in the delta and channel. Juvenile turtles and alligators, and larval amphibians were observed or collected during the study, indicating continued reproduction in Steel Creek. The reptile and amphibian populations in Steel Creek show no indication of any effect due to the impoundment of the lake or the operation of L-Reactor. Waterfowl and associated birds in Steel Creek below L-Lake were observed, in conjunction with other sampling programs, during winter--spring and fall--winter migrations. Nine species of waterfowl and five species of associated birds were observed in 1987 in the Steel Creek corridor below the L-Lake impoundment and in the delta and channel.

  19. Direct Alloying of Steel with Nickel Concentrate

    NASA Astrophysics Data System (ADS)

    Nokhrina, O. I.; Rozhikhina, I. D.; Proshunin, I. E.

    2016-08-01

    A technology of alloying steel with nickel reduced from nickel concentrate is analysed and developed. Limits of reduction concentration areas are defined. An optimal composition of nickel concentrate pellets and a method of feeding them into the furnace are deduced from experiments. It is proved that when pellets made of nickel concentrate and coke are added into the charge during steel smelting by the technology of alloyed scrap remelting, nickel recovery achieves 92-95%. The technology was tested by smelting DSP-40 steel.

  20. Tritiated Water Interaction with Stainless Steel

    SciTech Connect

    Glen R. Longhurst

    2007-05-01

    Experiments conducted to study tritium permeation of stainless steel at ambient and elevated temperatures revealed that HT converts relatively quickly to HTO. Further, the HTO partial pressure contributes essentially equally with elemental tritium gas in driving permeation through the stainless steel. Such permeation appears to be due to dissociation of the water molecule on the hot stainless steel surface. There is an equilibrium concentration of HTO vapor above adsorbed gas on the walls of the experimental apparatus evident from freezing transients. The uptake process of tritium from the carrier gas involves both surface adsorption and isotopic exchange with surface bound water.

  1. Steel Foil Improves Performance Of Blasting Caps

    NASA Technical Reports Server (NTRS)

    Bement, Laurence J.; Perry, Ronnie; Schimmel, Morry L.

    1990-01-01

    Blasting caps, which commonly include deep-drawn aluminum cups, give significantly higher initiation performance by application of steel foils on output faces. Steel closures 0.005 in. (0.13 mm) thick more effective than aluminum. Caps with directly bonded steel foil produce fragment velocities of 9,300 ft/s (2.8 km/s) with large craters and unpredictable patterns to such degree that no attempts made to initiate explosions. Useful in military and aerospace applications and in specialized industries as mining and exploration for oil.

  2. Ultrasonic attenuation in pearlitic steel.

    PubMed

    Du, Hualong; Turner, Joseph A

    2014-03-01

    Expressions for the attenuation coefficients of longitudinal and transverse ultrasonic waves are developed for steel with pearlitic microstructure. This type of lamellar duplex microstructure influences attenuation because of the lamellar spacing. In addition, longitudinal attenuation measurements were conducted using an unfocused transducer with 10 MHz central frequency on the cross section of a quenched railroad wheel sample. The dependence of longitudinal attenuation on the pearlite microstructure is observed from the changes of longitudinal attenuation from the quenched tread surface to deeper locations. The results show that the attenuation value is lowest and relatively constant within the quench depth, then increases linearly. The experimental results demonstrate a reasonable agreement with results from the theoretical model. Ultrasonic attenuation provides an important non-destructive method to evaluate duplex microstructure within grains which can be implemented for quality control in conjunction with other manufacturing processes.

  3. Steel pressure vessels for hydrostatic pressures to 50 kilobars.

    PubMed

    Lavergne, A; Whalley, E

    1978-07-01

    Cylindrical steel pressure vessels are described that can be used for hydrostatic pressures up to 50 kilobars. Monoblock vessels of 350 maraging steel can be used to 40 kilobars and compound vessels with an inner vessel of 350 maraging steel and an outer vessel of 300 maraging steel to 50 kilobars. Neither requires the cylinder to be end loaded, and so they are much easier to use than the more usual compound vessels with a tungsten carbide inner and steel outer vessel.

  4. Project B: Improved Liquid Steel Feed For Slab Casters

    SciTech Connect

    Brent S. Isaacson; Mike Slepian; Thomas Richter

    1998-10-01

    This report describes the completion of the development of an electromagnetic valve to control liquid steel flow for improved liquid steel feeding for slab casters. Achievements result from a joint research effort between Westinghouse Science and Technology Center, North American Refractories and U.S. Steel. This effort is part of the American Iron and Steel Institute's (AISI) Advanced Process Control Program, a collaboration between the U.S. Department of Energy (DOE) and fifteen North American steel makers.

  5. Spheroidizing of medium carbon steels

    NASA Astrophysics Data System (ADS)

    O'Brien, James Michael

    2000-11-01

    An investigation has been made of spheroidization of medium carbon steels used in the bolt industry. Two process cycles were considered. One was the intercritical cycle, widely used in industry, in which the steel was heated above the A1 temperature for approximately 2 hours and then cooled to 688°C (1270°F) and held for various periods. The other was a subcritical cycle that involved heating to 704°C (1300°F) for various times. Wire samples were 0.4-in. diameter AISI 1541, considered high in manganese and difficult to spheroidize. Although AISI 4037 is considered easier to spheroidize, this alloy was also tested due to its extensive industrial use. It was found that the intercritical cycle produced a somewhat faster drop in hardness. However, one hour of the subcritical cycle yielded greater ductility than 32 hours of the intercritical process, as measured by tensile tests. Similar ductility results were achieved using a new flare test. The level of spheroidization was defined in this study to be the percentage of carbide particles with aspect ratios less than 3. The subcritical cycle produced the same level of spheroidization in 1/2 hour as that reached by the intercritical cycle in 32 hours. Faster spheroidization of cementite plates in the subcritical process appears to be due to the fine pearlite generated by the current practice of rapid cooling off the hot mill. This advantage is lost in the intercritical process because the original pearlite is dissolved above the A1 temperature.

  6. Microstructural characterization in dissimilar friction stir welding between 304 stainless steel and st37 steel

    SciTech Connect

    Jafarzadegan, M.; Feng, A.H.; Abdollah-zadeh, A.; Saeid, T.; Shen, J.; Assadi, H.

    2012-12-15

    In the present study, 3 mm-thick plates of 304 stainless steel and st37 steel were welded together by friction stir welding at a welding speed of 50 mm/min and tool rotational speed of 400 and 800 rpm. X-ray diffraction test was carried out to study the phases which might be formed in the welds. Metallographic examinations, and tensile and microhardness tests were used to analyze the microstructure and mechanical properties of the joint. Four different zones were found in the weld area except the base metals. In the stir zone of the 304 stainless steel, a refined grain structure with some features of dynamic recrystallization was evidenced. A thermomechanically-affected zone was characterized on the 304 steel side with features of dynamic recovery. In the other side of the stir zone, the hot deformation of the st37 steel in the austenite region produced small austenite grains and these grains transformed to fine ferrite and pearlite and some products of displacive transformations such as Widmanstatten ferrite and martensite by cooling the material after friction stir welding. The heat-affected zone in the st37 steel side showed partially and fully refined microstructures like fusion welding processes. The recrystallization in the 304 steel and the transformations in the st37 steel enhanced the hardness of the weld area and therefore, improved the tensile properties of the joint. - Highlights: Black-Right-Pointing-Pointer FSW produced sound welds between st37 low carbon steel and 304 stainless steel. Black-Right-Pointing-Pointer The SZ of the st37 steel contained some products of allotropic transformation. Black-Right-Pointing-Pointer The material in the SZ of the 304 steel showed features of dynamic recrystallization. Black-Right-Pointing-Pointer The finer microstructure in the SZ increased the hardness and tensile strength.

  7. Stainless steel to titanium bimetallic transitions

    NASA Astrophysics Data System (ADS)

    Kaluzny, J. A.; Grimm, C.; Passarelli, D.

    2015-12-01

    In order to use stainless steel piping in an LCLS-II (Linac Coherent Light Source Upgrade) cryomodule, stainless steel to titanium bimetallic transitions are needed to connect the stainless steel piping to the titanium cavity helium vessel. Explosion bonded stainless steel to titanium transition pieces and bimetallic transition material samples have been tested. A sample transition tube was subjected to tests and x-ray examinations between tests. Samples of the bonded joint material were impact and tensile tested at room temperature as well as liquid helium temperature. The joint has been used successfully in horizontal tests of LCLS-II cavity helium vessels and is planned to be used in LCLS-II cryomodules. Results of material sample and transition tube tests will be presented. Operated by Fermi Research Alliance, LLC under Contract No. De-AC02-07CH11359 with the United States Department of Energy.

  8. Clean Cast Steel Technology, Phase IV

    SciTech Connect

    Charles E. Bates

    2003-02-24

    The objective of the Clean Cast Steel Technology Program was to improve casting product quality by removing or minimizing oxide defects and to allow the production of higher integrity castings for high speed machining lines. Previous research has concentrated on macro-inclusions that break, chip, or crack machine tool cutters and drills and cause immediate shutdown of the machining lines. The overall goal of the project is to reduce the amount of surface macro-inclusions and improve the machinability of steel castings. Macro-inclusions and improve the machinability of steel castings. Macro-inclusions have been identified by industrial sponsors as a major barrier to improving the quality and marketability of steel castings.

  9. Development of a carburizing stainless steel alloy

    SciTech Connect

    Wert, D.E. )

    1994-06-01

    A new carburizing stainless steel alloy that resists corrosion, heat, and fatigue has been developed for bearing and gear applications. Pyrowear 675 Stainless alloy is vacuum induction melted and vacuum arc remelted (VIM/VAR) for aircraft-quality cleanliness. Test results show that it has corrosion resistance similar to that of AISI Type 440-C stainless, and its rolling fatigue resistance is superior to that of AISI M50 (UNS K88165). In contrast to alloy gear steels and Type 440C, Pyrowear 675 maintains case hardness of HRC 60 at operating temperatures up to 200 C (400 F). Impact and fracture toughness are superior to that of other stainless bearing steels, which typically are relatively brittle and can break under severe service. Toughness is also comparable or superior to conventional noncorrosion-resistant carburizing bearing steels, such as SAE Types 8620 and 9310.

  10. Hydrogen compatibility handbook for stainless steels

    SciTech Connect

    Caskey, G.R. Jr.

    1983-06-01

    This handbook compiles data on the effects of hydrogen on the mechanical properties of stainless steels and discusses this data within the context of current understanding of hydrogen compatibility of metals. All of the tabulated data derives from continuing studies of hydrogen effects on materials that have been conducted at the Savannah River Laboratory over the past fifteen years. Supplementary data from other sources are included in the discussion. Austenitic, ferritic, martensitic, and precipitation hardenable stainless steels have been studied. Damage caused by helium generated from decay of tritium is a distinctive effect that occurs in addition to the hydrogen isotopes protium and deuterium. The handbook defines the scope of our current knowledge of hydrogen effects in stainless steels and serves as a guide to selection of stainless steels for service in hydrogen.

  11. Lightweight Steel Solutions for Automotive Industry

    SciTech Connect

    Lee, Hong Woo; Kim, Gyosung; Park, Sung Ho

    2010-06-15

    Recently, improvement in fuel efficiency and safety has become the biggest issue in worldwide automotive industry. Although the regulation of environment and safety has been tightened up more and more, the majority of vehicle bodies are still manufactured from stamped steel components. This means that the optimized steel solutions enable to demonstrate its ability to reduce body weight with high crashworthiness performance instead of expensive light weight materials such as Al, Mg and composites. To provide the innovative steel solutions for automotive industry, POSCO has developed AHSS and its application technologies, which is directly connected to EVI activities. EVI is a technical cooperation program with customer covering all stages of new car project from design to mass production. Integrated light weight solutions through new forming technologies such as TWB, hydroforming and HPF are continuously developed and provided for EVI activities. This paper will discuss the detailed status of these technologies especially light weight steel solutions based on innovative technologies.

  12. Adhesive bonding between polyamide and steel

    NASA Astrophysics Data System (ADS)

    Vettegren', V. I.; Bashkarev, A. Ya.; Savitskii, A. V.; Shcherbakov, I. P.; Sytov, V. V.; Mamalimov, R. I.

    2015-08-01

    Fluorescence and IR absorption spectra are taken of coatings obtained by applying polyamide 6 powder on a steel substrate heated above the polymer melting point and subsequently cooling to room temperature. It follows from the coating spectra that the energy of a π* → n transition in the C—O bonds of polyamide decreases. Simultaneously, the maximum of a band assigned to the deformation vibrations of N—H bonds shifts toward longer wavelengths. These effects are explained by the formation of coordination bonds between Fe2+ ions having diffused from the steel into the polymer and nitrogen atoms entering into polyamide 6 molecules. As a result, a coordination-compound-saturated diffusion layer up to 100 µm thick arises near the steel surface. Coordination compounds squeeze the framework of the polyamide 6 molecule roughly by 0.06%. Eventually, a polyamide layer that is stronger than the surroundings appears at the polyamide 6—steel interface.

  13. Precise carbon control of fabricated stainless steel

    DOEpatents

    Nilsen, R.J.

    1975-12-01

    A process is described for controlling the carbon content of fabricated stainless steel components including the steps of heat treating the component in hydrogen atmospheres of varying dewpoints and carbon potentials.

  14. Lightweight Steel Solutions for Automotive Industry

    NASA Astrophysics Data System (ADS)

    Lee, Hong Woo; Kim, Gyosung; Park, Sung Ho

    2010-06-01

    Recently, improvement in fuel efficiency and safety has become the biggest issue in worldwide automotive industry. Although the regulation of environment and safety has been tightened up more and more, the majority of vehicle bodies are still manufactured from stamped steel components. This means that the optimized steel solutions enable to demonstrate its ability to reduce body weight with high crashworthiness performance instead of expensive light weight materials such as Al, Mg and composites. To provide the innovative steel solutions for automotive industry, POSCO has developed AHSS and its application technologies, which is directly connected to EVI activities. EVI is a technical cooperation program with customer covering all stages of new car project from design to mass production. Integrated light weight solutions through new forming technologies such as TWB, hydroforming and HPF are continuously developed and provided for EVI activities. This paper will discuss the detailed status of these technologies especially light weight steel solutions based on innovative technologies.

  15. Factors Affecting Scale Adhesion on Steel Forgings

    NASA Astrophysics Data System (ADS)

    Zitterman, J. A.; Bacco, R. P.; Boggs, W. E.

    1982-04-01

    Occasionally, undesirable "sticky" adherent scale forms on low-carbon steel during reheating for hot forging. The mechanical abrading or chemical pickling required to remove this scale adds appreciably to the fabrication cost. Characterization of the steel-scale system by metallographic examination, x-ray diffraction, and electron-probe microanalysis revealed that nickel, silicon, and/or sulfur might be involved in the mechanism of sticky-scale formation. Laboratory reheating tests were conducted on steels with varied concentrations of nickel and silicon in atmospheres simulating those resulting from burning natural gas or sulfur-bearing fuels. Subsequent characterization of the scale formed during the tests tends to confirm that the composition of the steel, especially increased nickel and silicon contents, and the presence of the sulfur in the furnace atmosphere cause the formation of this undesirable scale.

  16. Stainless Steel to Titanium Bimetallic Transitions

    SciTech Connect

    Kaluzny, J. A.; Grimm, C.; Passarelli, D.

    2015-01-01

    In order to use stainless steel piping in an LCLS-II (Linac Coherent Light Source Upgrade) cryomodule, stainless steel to titanium bimetallic transitions are needed to connect the stainless steel piping to the titanium cavity helium vessel. Explosion bonded stainless steel to titanium transition pieces and bimetallic transition material samples have been tested. A sample transition tube was subjected to tests and x-ray examinations between tests. Samples of the bonded joint material were impact and tensile tested at room temperature as well as liquid helium temperature. The joint has been used successfully in horizontal tests of LCLS-II cavity helium vessels and is planned to be used in LCLS-II cryomodules. Results of material sample and transition tube tests will be presented.

  17. Hybrid Laser-Arc Welding Tanks Steels

    NASA Astrophysics Data System (ADS)

    Turichin, G.; Tsibulskiy, I.; Kuznetsov, M.; Akhmetov, A.; Klimova-Korsmik, O.

    2016-04-01

    The results investigate hybrid laser-arc welding of high strength steels using design responsible metallic construction and the highest strength body of vehicles. Welds from modern high strength steels grade Hardox 400, Hardox 450, Armox 600T and AB were created. High power fiber laser LS-15 with output 15 kW and arc rectifier VDU - 1500 DC were used in the experiment. Results of the metallographic research and mechanical tests are presented.

  18. Regularities of bainitic steel deformation transition

    NASA Astrophysics Data System (ADS)

    Gromov, V. E.; Nikitina, E. N.; Ivanov, Yu F.; Aksenova, K. V.

    2016-09-01

    Quantitative analysis of defect and carbide subsystems evolution in medium-carbon bainitic steel subjected to compressive strain up to 36% was performed by means of transmission electron diffraction microscopy. Dislocation substructure and carbide phase parameters dependence on degree of deformation are identified, possible reasons of staging in their changes are discussed. It is suggested that the reason for bainitic steel softening at high (over 15%) degrees of deformation is activation of deformation microtwinning process.

  19. High strength, high ductility low carbon steel

    DOEpatents

    Koo, Jayoung; Thomas, Gareth

    1978-01-01

    A high strength, high ductility low carbon steel consisting essentially of iron, 0.05-0.15 wt% carbon, and 1-3 wt% silicon. Minor amounts of other constituents may be present. The steel is characterized by a duplex ferrite-martensite microstructure in a fibrous morphology. The microstructure is developed by heat treatment consisting of initial austenitizing treatment followed by annealing in the (.alpha. + .gamma.) range with intermediate quenching.

  20. Analysis of plasma-nitrided steels

    NASA Technical Reports Server (NTRS)

    Salik, J.; Ferrante, J.; Honecy, F.; Hoffman, R., Jr.

    1986-01-01

    The analysis of plasma nitrided steels can be divided to two main categories - structural and chemical. Structural analysis can provide information not only on the hardening mechanisms but also on the fundamental processes involved. Chemical analysis can be used to study the kinetics for the nitriding process and its mechanisms. In this paper preliminary results obtained by several techniques of both categories are presented and the applicability of those techniques to the analysis of plasma-nitrided steels is discussed.

  1. Ion-beam nitriding of steels

    NASA Technical Reports Server (NTRS)

    Salik, J.

    1984-01-01

    The application of the ion beam technique to the nitriding of steels is described. It is indicated that the technique can be successfully applied to nitriding. Some of the structural changes obtained by this technique are similar to those obtained by ion nitriding. The main difference is the absence of the iron nitride diffraction lines. It is found that the dependence of the resultant microhardness on beam voltage for super nitralloy is different from that of 304 stainless steel.

  2. Bearing steels: Into the 21. century

    SciTech Connect

    Hoo, J.J.C.; Green, W.B. Jr.

    1998-12-31

    The symposium was organized in 9 separate categories, some sessions updating information previously presented, and some presenting brand new materials and processing to advance bearing technology. Subjects covered include steel cleanliness and measuring methods, bearing fatigue life, and advanced steel processing. Also covered are advances in both thru-hardening and carburizing heat treatments, progress in aerospace and corrosion resistant materials, and surface modifying processes, such as induction hardening and coating methods. Papers have been processed separately for inclusion on the data base.

  3. High strength and high toughness steel

    DOEpatents

    Parker, Earl R.; Zackay, Victor F.

    1979-01-01

    A structural steel which possess both high strength and high toughness and has particular application of cryogenic uses. The steel is produced by the utilization of thermally induced phase transformation following heating in a three-phase field in iron-rich alloys of the Fe-Ni-Ti system, with a preferred composition of 12% nickel, 0.5% titanium, the remainder being iron.

  4. Corrosion inhibition of steel by bacteria

    SciTech Connect

    Hernandez, G.; Kucera, V.; Thierry, D.; Pedersen, A. ); Hermansson, M. . Dept. of General and Marine Microbiology)

    1994-08-01

    Mild steel was exposed to Pseudomonas sp. S9 or Serratia marcescens in synthetic seawater. An increase in corrosion resistance over that i natural seawater was monitored by electrochemical techniques. Biological analyses were performed to characterize the system. The inhibition effect also was observed when mild steel was coated with bacteria and then immersed in synthetic seawater. When specimens coated with bacteria were transferred to a natural seawater flow system, the inhibition effect disappeared during the first 2 weeks.

  5. Occupational rhinitis due to steel welding fumes.

    PubMed

    Castano, Roberto; Suarthana, Eva

    2014-12-01

    Exposure to welding fumes is a recognized respiratory hazard. Occupational asthma but not occupational rhinitis has been documented in workers exposed to steel welding fumes. We report a 26-year-old male with work-related rhinitis symptoms as well as lower airways symptoms suggestive of occupational asthma and metal fume fever associated with exposure to steel welding fumes. The diagnosis of occupational rhinitis was confirmed by specific inhalation challenge.

  6. Thermal treatment of dissimilar steels' welded joints

    NASA Astrophysics Data System (ADS)

    Nikulina, A. A.; Denisova, A. S.; Gradusov, I. N.; Ryabinkina, P. A.; Rushkovets, M. V.

    2016-04-01

    In this paper combinations of chrome-nickel steel and high-carbon steel, produced by flash butt welding after heat treatment, are investigated. Light and electron microscopic studies show that the welded joints after heat treatment have a complex structure consisting of several phases as initial welded joints. A martensite structure in welded joints after thermal treatment at 300... 800 °C has been found.

  7. Irradiation Assisted Grain Boundary Segregation in Steels

    SciTech Connect

    Lu, Zheng; Faulkner, Roy G.

    2008-07-01

    The understanding of radiation-induced grain boundary segregation (RIS) has considerably improved over the past decade. New models have been introduced and much effort has been devoted to obtaining comprehensive information on segregation from the literature. Analytical techniques have also improved so that chemical analysis of layers 1 nm thick is almost routine. This invited paper will review the major methods used currently for RIS prediction: namely, Rate Theory, Inverse Kirkendall, and Solute Drag approaches. A summary is made of the available data on phosphorus RIS in reactor pressure vessel (RPV) steels. This will be discussed in the light of the predictions of the various models in an effort to show which models are the most reliable and easy to use for forecasting P segregation behaviour in steels. A consequence of RIS in RPV steels is a radiation induced shift in the ductile to brittle transition temperature (DBTT). It will be shown how it is possible to relate radiation-induced P segregation levels to DBTT shift. Examples of this exercise will be given for RPV steels and for ferritic steels being considered for first wall fusion applications. Cr RIS in high alloy stainless steels and associated irradiation-assisted stress corrosion cracking (IASCC) will be briefly discussed. (authors)

  8. Ultrahigh Ductility, High-Carbon Martensitic Steel

    NASA Astrophysics Data System (ADS)

    Qin, Shengwei; Liu, Yu; Hao, Qingguo; Zuo, Xunwei; Rong, Yonghua; Chen, Nailu

    2016-10-01

    Based on the proposed design idea of the anti-transformation-induced plasticity effect, both the additions of the Nb element and pretreatment of the normalization process as a novel quenching-partitioning-tempering (Q-P-T) were designed for Fe-0.63C-1.52Mn-1.49Si-0.62Cr-0.036Nb hot-rolled steel. This high-carbon Q-P-T martensitic steel exhibits a tensile strength of 1890 MPa and elongation of 29 pct accompanied by the excellent product of tensile and elongation of 55 GPa pct. The origin of ultrahigh ductility for high-carbon Q-P-T martensitic steel is revealed from two aspects: one is the softening of martensitic matrix due to both the depletion of carbon in the matensitic matrix during the Q-P-T process by partitioning of carbon from supersaturated martensite to retained austenite and the reduction of the dislocation density in a martensitic matrix by dislocation absorption by retained austenite effect during deformation, which significantly enhances the deformation ability of martensitic matrix; another is the high mechanical stability of considerable carbon-enriched retained austenite, which effectively reduces the formation of brittle twin-type martensite. This work verifies the correctness of the design idea of the anti-TRIP effect and makes the third-generation advanced high-strength steels extend to the field of high-carbon steels from low- and medium-carbon steels.

  9. Ultrahigh Ductility, High-Carbon Martensitic Steel

    NASA Astrophysics Data System (ADS)

    Qin, Shengwei; Liu, Yu; Hao, Qingguo; Zuo, Xunwei; Rong, Yonghua; Chen, Nailu

    2016-07-01

    Based on the proposed design idea of the anti-transformation-induced plasticity effect, both the additions of the Nb element and pretreatment of the normalization process as a novel quenching-partitioning-tempering (Q-P-T) were designed for Fe-0.63C-1.52Mn-1.49Si-0.62Cr-0.036Nb hot-rolled steel. This high-carbon Q-P-T martensitic steel exhibits a tensile strength of 1890 MPa and elongation of 29 pct accompanied by the excellent product of tensile and elongation of 55 GPa pct. The origin of ultrahigh ductility for high-carbon Q-P-T martensitic steel is revealed from two aspects: one is the softening of martensitic matrix due to both the depletion of carbon in the matensitic matrix during the Q-P-T process by partitioning of carbon from supersaturated martensite to retained austenite and the reduction of the dislocation density in a martensitic matrix by dislocation absorption by retained austenite effect during deformation, which significantly enhances the deformation ability of martensitic matrix; another is the high mechanical stability of considerable carbon-enriched retained austenite, which effectively reduces the formation of brittle twin-type martensite. This work verifies the correctness of the design idea of the anti-TRIP effect and makes the third-generation advanced high-strength steels extend to the field of high-carbon steels from low- and medium-carbon steels.

  10. Microstructural studies of advanced austenitic steels

    SciTech Connect

    Todd, J. A.; Ren, Jyh-Ching

    1989-11-15

    This report presents the first complete microstructural and analytical electron microscopy study of Alloy AX5, one of a series of advanced austenitic steels developed by Maziasz and co-workers at Oak Ridge National Laboratory, for their potential application as reheater and superheater materials in power plants that will reach the end of their design lives in the 1990's. The advanced steels are modified with carbide forming elements such as titanium, niobium and vanadium. When combined with optimized thermo-mechanical treatments, the advanced steels exhibit significantly improved creep rupture properties compared to commercially available 316 stainless steels, 17--14 Cu--Mo and 800 H steels. The importance of microstructure in controlling these improvements has been demonstrated for selected alloys, using stress relaxation testing as an accelerated test method. The microstructural features responsible for the improved creep strengths have been identified by studying the thermal aging kinetics of one of the 16Ni--14Cr advanced steels, Alloy AX5, in both the solution annealed and the solution annealed plus cold worked conditions. Time-temperature-precipitation diagrams have been developed for the temperature range 600 C to 900 C and for times from 1 h to 3000 h. 226 refs., 88 figs., 10 tabs.

  11. Ion-nitriding of austenitic stainless steels

    SciTech Connect

    Pacheco, O.; Hertz, D.; Lebrun, J.P.; Michel, H.

    1995-12-31

    Although ion-nitriding is an extensively industrialized process enabling steel surfaces to be hardened by nitrogen diffusion, with a resulting increase in wear, seizure and fatigue resistance, its direct application to stainless steels, while enhancing their mechanical properties, also causes a marked degradation in their oxidation resistance. However, by adaption of the nitriding process, it is possible to maintain the improved wear resistant properties while retaining the oxidation resistance of the stainless steel. The controlled diffusion permits the growth of a nitrogen supersaturated austenite layer on parts made of stainless steel (AISI 304L and 316L) without chromium nitride precipitation. The diffusion layer remains stable during post heat treatments up to 650 F for 5,000 hrs and maintains a hardness of 900 HV. A very low and stable friction coefficient is achieved which provides good wear resistance against stainless steels under diverse conditions. Electrochemical and chemical tests in various media confirm the preservation of the stainless steel characteristics. An example of the application of this process is the treatment of Reactor Control Rod Cluster Assemblies (RCCAs) for Pressurized Water Nuclear Reactors.

  12. Utilization of structural steel in buildings

    PubMed Central

    Moynihan, Muiris C.; Allwood, Julian M.

    2014-01-01

    Over one-quarter of steel produced annually is used in the construction of buildings. Making this steel causes carbon dioxide emissions, which climate change experts recommend be reduced by half in the next 37 years. One option to achieve this is to design and build more efficiently, still delivering the same service from buildings but using less steel to do so. To estimate how much steel could be saved from this option, 23 steel-framed building designs are studied, sourced from leading UK engineering firms. The utilization of each beam is found and buildings are analysed to find patterns. The results for over 10 000 beams show that average utilization is below 50% of their capacity. The primary reason for this low value is ‘rationalization’—providing extra material to reduce labour costs. By designing for minimum material rather than minimum cost, steel use in buildings could be drastically reduced, leading to an equivalent reduction in ‘embodied’ carbon emissions. PMID:25104911

  13. Development of Steel Foam Materials and Structures

    SciTech Connect

    Kenneth Kremer; Anthony Liszkiewicz; James Adkins

    2004-10-20

    In the past few years there has been a growing interest in lightweight metal foams. Demands for weight reduction, improved fuel efficiency, and increased passenger safety in automobiles now has manufacturers seriously considering the use of metal foams, in contrast to a few years ago, when the same materials would have been ruled out for technical or economical reasons. The objective of this program was to advance the development and use of steel foam materials, by demonstrating the advantages of these novel lightweight materials in selected generic applications. Progress was made in defining materials and process parameters; characterization of physical and mechanical properties; and fabrication and testing of generic steel foam-filled shapes with compositions from 2.5 wt.% to 0.7 wt.% carbon. A means of producing steel foam shapes with uniform long range porosity levels of 50 to 60 percent was demonstrated and verified with NDE methods. Steel foam integrated beams, cylinders and plates were mechanically tested and demonstrated advantages in bend stiffness, bend resistance, and crush energy absorption. Methods of joining by welding, adhesive bonding, and mechanical fastening were investigated. It is important to keep in mind that steel foam is a conventional material in an unconventional form. A substantial amount of physical and mechanical properties are presented throughout the report and in a properties database at the end of the report to support designer's in applying steel foam in unconventional ways.

  14. Tensile-property characterization of thermally aged cast stainless steels

    SciTech Connect

    Michaud, W.F.; Toben, P.T.; Soppet, W.K.; Chopra, O.K.

    1994-02-01

    The effect of thermal aging on tensile properties of cast stainless steels during service in light water reactors has been evaluated. Tensile data for several experimental and commercial heats of cast stainless steels are presented. Thermal aging increases the tensile strength of these steels. The high-C Mo-bearing CF-8M steels are more susceptible to thermal aging than the Mo-free CF-3 or CF-8 steels. A procedure and correlations are presented for predicting the change in tensile flow and yield stresses and engineering stress-vs.-strain curve of cast stainless steel as a function of time and temperature of service. The tensile properties of aged cast stainless steel are estimated from known material information, i.e., chemical composition and the initial tensile strength of the steel. The correlations described in this report may be used for assessing thermal embrittlement of cast stainless steel components.

  15. EMPLACEMENT DRIFT INVERT-LOW STEEL EVALUATION

    SciTech Connect

    M. E. Taylor and D. H. Tang

    2000-09-29

    This technical report evaluates and develops options for reducing the amount of steel in the emplacement drift invert. Concepts developed in the ''Invert Configuration and Drip Shield Interface'' were evaluated to determine material properties required for the proposed invert concepts. Project requirements documents prescribe the use of a carbon steel frame for the invert with a granular material of crushed tuff as ballast. The ''Invert Configuration and Drip Shield Interface'' developed three concepts: (1) All-Ballast Invert; (2) Modified Steel Invert with Ballast; and (3) Steel Tie with Ballast Invert. Analysis of the steel frame members, runway beams, and guide beams, for the modified steel invert with ballast, decreased the quantity of steel in the emplacement drift invert, however a substantial steel support frame for the gantry and waste package/pallet assembly is still required. Use of one of the other two concepts appears to be an alternative to the steel frame and each of the concepts uses considerably less steel materials. Analysis of the steel tie with ballast invert shows that the bearing pressure on the ballast under the single steel tie, C 9 x 20, loaded with the waste package/pallet assembly, drip shield, and backfill exceeds the upper bound of the allowable bearing capacity for tuff used in this study. The single tie, C 10 x 20, will also fail for the same loading condition except for the tie length of 4.2 meters and longer. Analysis also shows that with two ties, C 9 or 10 x 20's, the average ballast pressure is less than the allowable bearing capacity. Distributing the waste package/pallet, drip shield, and backfill loads to two steel ties reduces the contact bearing pressure. Modifying the emplacement pallet end beams to a greater width, reducing the tie spacing, and increasing the width of the ties would ensure that the pallet beams are always supported by two steel ties. Further analysis is required to determine compatible tie size and spacing

  16. High Mn austenitic stainless steel

    DOEpatents

    Yamamoto, Yukinori [Oak Ridge, TN; Santella, Michael L [Knoxville, TN; Brady, Michael P [Oak Ridge, TN; Maziasz, Philip J [Oak Ridge, TN; Liu, Chain-tsuan [Knoxville, TN

    2010-07-13

    An austenitic stainless steel alloy includes, in weight percent: >4 to 15 Mn; 8 to 15 Ni; 14 to 16 Cr; 2.4 to 3 Al; 0.4 to 1 total of at least one of Nb and Ta; 0.05 to 0.2 C; 0.01 to 0.02 B; no more than 0.3 of combined Ti+V; up to 3 Mo; up to 3 Co; up to 1W; up to 3 Cu; up to 1 Si; up to 0.05 P; up to 1 total of at least one of Y, La, Ce, Hf, and Zr; less than 0.05 N; and base Fe, wherein the weight percent Fe is greater than the weight percent Ni, and wherein the alloy forms an external continuous scale including alumina, nanometer scale sized particles distributed throughout the microstructure, the particles including at least one of NbC and TaC, and a stable essentially single phase FCC austenitic matrix microstructure that is essentially delta-ferrite-free and essentially BCC-phase-free.

  17. Corrosion of alloy steels in oil field fluids

    SciTech Connect

    Martin, R.L.

    1987-01-01

    Laboratory and field tests have been conducted on two low alloy and two higher alloy steels at a range of brine salinities and sulfide contents typical of oil well production fluids. AISI types 4130 and 4340 show the same behavior in these fluids as mild steel. AISI type 410 stainless steel and 9% chromium - 1% molybdenum steel corrode at rates as great as that of mild steel at higher chloride or sulfide concentrations. Special corrosion inhibitors are required for higher alloy steels when they are exposed to these conditions.

  18. Early Risers Benefit from Scholars Program.

    ERIC Educational Resources Information Center

    Jackson, Maria L.; Russell, Ernest L.

    1987-01-01

    The 7 O'Clock Scholars Program for gifted and talented students at Pontiac (Michigan) Central Senior High School brings speakers from a nearby university to speak to interested high school students during 50-minute sessions before regular classes begin. (PGD)

  19. Protective riser-conductor for offshore structures

    SciTech Connect

    Rutherford, D. A.; Albers, G. P.

    1985-07-09

    A protective sleeve for fitting about the periphery of the leg of an offshore structure. The sleeve comprises means for carrying and enclosing a plurality of conductors. It further includes one or more inner rings; an outer jacket is fixedly spaced from the rings to define longitudinal passages within which the respective conductors are fixedly positioned. The sleeve is capable of deflecting packed ice and floating objects which represent possible sources of damage to the structure or to conductors.

  20. Keep Laptop Cool with Simple Custom Riser

    ERIC Educational Resources Information Center

    Rynone, William

    2012-01-01

    Although the author's netbook computer--a diminished capacity laptop computer--uses less power than its big brother, when working with it on his lap, his thighs are roasted, even in the winter. When using the unit on a flat surface, such as a table top, the bottom surface of the computer and table top become quite warm--and it is generally…

  1. Liquid Metal Corrosion of 316L Stainless Steel, 410 Stainless Steel, and 1015 Carbon Steel in a Molten Zinc Bath

    NASA Astrophysics Data System (ADS)

    Xu, Jing; Bright, Mark A.; Liu, Xingbo; Barbero, Ever

    2007-11-01

    Corrosion tests of 1015 low-carbon steel and two stainless steels (410 and 316L) were conducted in a pure zinc bath (99.98 wt pct Zn) in order to better understand the reaction mechanisms that occur during the degradation of submerged hardware at industrial general (batch) galvanizing operations. Through this testing, it was found that, in general, 316L stainless steel showed the best dissolution resistance among these three alloys, while 1015 carbon steel provided a lower solubility than 410 stainless steel. Investigating the failure mechanisms, both metallurgical composition and lattice structure played important roles in the molten metal corrosion behaviors of these alloys. High contents of nickel combined with the influence of chromium improved the resistance to molten zinc corrosion. Moreover, a face-centered-cubic (fcc) structure was more corrosion resistant than body-centered-cubic (bcc) possibly due to the compactness of the atomic structure. Analogously, the body-centered-tetragonal (bct) martensite lattice structure possessed enhanced susceptibility to zinc corrosion as a result of the greater atomic spacing and high strain energy. Finally, an increased bath temperature played an important role in molten metal corrosion by accelerating the dissolution process and changing the nature of intermetallic layers.

  2. Mechanical properties of irradiated 9Cr-2WVTa steel

    SciTech Connect

    Klueh, R.L.; Alexander, D.J.; Rieth, M.

    1998-09-01

    An Fe-9Cr-2W-0.25V-0.07Ta-0.1C (9Cr-2WVTa) steel has excellent strength and impact toughness before and after irradiation in the Fast Flux Test Facility and the High Flux Reactor (HFR). The ductile-brittle transition temperature (DBTT) increased only 32 C after 28 dpa at 365 C in FFTF, compared to a shift of {approx}60 C for a 9Cr-2WV steel--the same as the 9Cr-2WVTa steel but without tantalum. This difference occurred despite the two steels having similar tensile but without tantalum. This difference occurred despite the two steels having similar tensile properties before and after irradiation. The 9Cr-2WVTa steel has a smaller prior-austenite grain size, but otherwise microstructures are similar before irradiation and show similar changes during irradiation. The irradiation behavior of the 9Cr-2WVTa steel differs from the 9Cr-2WV steel and other similar steels in two ways: (1) the shift in DBTT of the 9Cr-2WVTa steel irradiated in FFTF does not saturate with fluence by {approx}28 dpa, whereas for the 9Cr-2WV steel and most similar steels, saturation occurs at <10 dpa, and (2) the shift in DBTT for 9Cr-2WVTa steel irradiated in FFTF and HFR increased with irradiation temperature, whereas it decreased for the 9Cr-2WV steel, as it does for most similar steels. The improved properties of the 9Cr-2WVTa steel and the differences with other steels were attributed to tantalum in solution.

  3. Process development of thin strip steel casting

    SciTech Connect

    Sussman, R.C.; Williams, R.S.

    1990-12-01

    An important new frontier is being opened in steel processing with the emergence of thin strip casting. Casting steel directly to thin strip has enormous benefits in energy savings by potentially eliminating the need for hot reduction in a hot strip mill. This has been the driving force for numerous current research efforts into the direct strip casting of steel. The US Department of Energy initiated a program to evaluate the development of thin strip casting in the steel industry. In earlier phases of this program, planar flow casting on an experimental caster was studied by a team of engineers from Westinghouse Electric corporation and Armco Inc. A subsequent research program was designed as a fundamental and developmental study of both planar and melt overflow casting processes. This study was arranged as several separate and distinct tasks which were often completed by different teams of researchers. An early task was to design and build a water model to study fluid flow through different designs of planar flow casting nozzles. Another important task was mathematically modeling of melt overflow casting process. A mathematical solidification model for the formation of the strip in the melt overflow process was written. A study of the material and conditioning of casting substrates was made on the small wheel caster using the melt overflow casting process. This report discusses work on the development of thin steel casting.

  4. Superplastic forming of stainless steel automotive components

    SciTech Connect

    Bridges, B.; Elmer, J.; Carol, L.

    1997-02-06

    Exhaust emission standards are governmentally controlled standards, which are increasingly stringent, forcing alternate strategies to meet these standards. One approach to improve the efficiency of the exhaust emission equipment is to decrease the time required to get the catalytic converter to optimum operating temperature. To accomplish this, automotive manufacturers are using double wall stainless steel exhaust manifolds to reduce heat loss of the exhaust gases to the converter. The current method to manufacture double wall stainless steel exhaust components is to use a low-cost alloy with good forming properties and extensively form, cut, assemble, and weld the pieces. Superplastic forming (SPF) technology along with alloy improvements has potential at making this process more cost effective. Lockheed Martin Energy Systems (LMES), Lawrence Livermore National Laboratory (LLNL) and USCAR Low Emission Partnership (LEP) worked under a Cooperative Research And Development Agreement (CRADA) to evaluate material properties, SPF behavior, and welding behavior of duplex stainless steel alloy for automotive component manufacturing. Battelle Pacific Northwest National Laboratory (PNNL) has a separate CRADA with the LEP to use SPF technology to manufacture a double wall stainless steel exhaust component. As a team these CRADAs developed and demonstrated a technical plan to accomplish making double wall stainless steel exhaust manifolds.

  5. Bearing and gear steels for aerospace applications

    NASA Technical Reports Server (NTRS)

    Zaretsky, Erwin V.

    1990-01-01

    Research in metallurgy and processing for bearing and gear steels has resulted in improvements in rolling-element bearing and gear life for aerospace application by a factor of approximately 200 over that obtained in the early 1940's. The selection and specification of a bearing or gear steel is dependent on the integration of multiple metallurgical and physical variables. For most aerospace bearings, through-hardened VIM-VAR AISI M-50 steel is the material of preference. For gears, the preferential material is case-carburized VAR AISI 9310. However, the VAR processing for this material is being replaced by VIM-VAR processing. Since case-carburized VIM-VAR M-50NiL incorporates the desirable qualities of both the AISI M-50 and AISI 9310 materials, optimal life and reliability can be achieved in both bearings and gears with a single steel. Hence, this material offers the promise of a common steel for both bearings and gears for future aerospace applications.

  6. Aging degradation of cast stainless steel

    SciTech Connect

    Chopra, O.K.; Chung, H.M.

    1985-10-01

    A program is being conducted to investigate the significance of in-service embrittlement of cast-duplex stainless steels under light-water reactor operating conditions. Data from room-temperature Charpy-impact tests for several heats of cast stainless steel aged up to 10,000 h at 350, 400, and 450/sup 0/C are presented and compared with results from other studies. Microstructures of cast-duplex stainless steels subjected to long-term aging either in the laboratory or in reactor service have been characterized. The results indicate that at least two processes contribute to the low-temperature embrittleent of duplex stainless steels, viz., weakening of the ferrite/austenite phase boundary by carbide precipitation and embrittlement of ferrite matrix by the formation of additional phases such as G-phase, Type X, or the ..cap alpha..' phase. Carbide precipitation has a significant effect on the onset of embrittlement of CF-8 and -8M grades of stainless steels aged at 400 or 450/sup 0/C. The existing correlations do not accurately represent the embrittlement behavior over the temperature range 300 to 450/sup 0/C. 18 refs., 13 figs.

  7. Recycling zinc by dezincing steel scrap

    SciTech Connect

    Dudek, F.J.; Daniels, E.J.; Morgan, W.A.

    1995-06-01

    In response to the worldwide increase in consumption of galvanized steel for automobiles in the last fifteen years, and the increased cost of environmental compliance associated with remelting larger quantities of galvanized steel scrap, a process is being developed to separate and recover the steel and zinc from galvanized ferrous scrap. The zinc is dissolved from the scrap in hot caustic using anodic assistance and is recovered electrolytically as dendritic powder. The designed ferrous scrap is rinsed and used directly. The process is effective for zinc, lead, and aluminum removal on loose and baled scrap and on all types of galvanized steel. The process has been pilot tested in Hamilton, Ontario for batch treatment of 900 tonnes of mostly baled scrap. A pilot plant in East Chicago, Indiana has designed in a continuous process mode 900 tonnes of loose stamping plant scrap; this scrap typically has residual zinc below 0.1% and sodium dragout below 0.001%. This paper reviews pilot plant performance and the economics of recycling galvanized steel and recovering zinc using a caustic process.

  8. Conducting polymers and corrosion: Polyaniline on steel

    SciTech Connect

    Tallman, D.E.; Pae, Y.; Bierwagen, G.P.

    1999-08-01

    Polyaniline-coated steel panels were studied by electrochemical impedance spectroscopy (EIS) and electrochemical noise methods (ENM). EIS data for the polyaniline sample was obtained for increasing time of immersion. An increase in charge-transfer resistance (R{sub ct}) with immersion time was observed. ENM data showed that active electrochemical changes occurred during the early stages of immersion. The mean current from ENM exhibited a rather large oscillatory behavior during early stages of immersion, and the mean potential from ENM displayed a tendency toward positive values. Noise resistance (R{sub n}) values also showed initial oscillatory fluctuations, with values that reflected a poor barrier property for polyaniline coating. Tafel plots showed a lower corrosion rate and a more noble corrosion potential for the polyaniline-coated sample as compared to a bare steel sample. Electrochemical data confirmed that significant interactions between the polyaniline and steel occurred during he first 5 days of immersion, but that a continuing interaction occurred throughout the entire immersion period. EIS of a polyaniline/epoxy two-coated system on steel also was carried out. Performance of the polyaniline/epoxy system was superior to that of bare steel coated with epoxy alone.

  9. 1. GREAT NORTHERN ELEVATORS. 1900 STEEL ELEVATOR WITH SQUARE BINS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. GREAT NORTHERN ELEVATORS. 1900 STEEL ELEVATOR WITH SQUARE BINS (AS OPPOSED) TO THE SIMILAR STEEL ELEVATOR IN BUFFALO NEW YORK WITH ROUND ELEVATOR BINS. - Great Northern Elevator "S", Saint Louis Bay, Superior, Douglas County, WI

  10. 20. DETAILED OBLIQUE VIEW SOUTHWEST FURNACE 2, SHOWING STEEL FRAME ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    20. DETAILED OBLIQUE VIEW SOUTHWEST FURNACE 2, SHOWING STEEL FRAME BOXES FOR COUNTERWEIGHTS, AND FURNACE HEATING PIPES AT RIGHT. - Vulcan Crucible Steel Company, Building No. 3, 100 First Street, Aliquippa, Beaver County, PA

  11. 19. 1500 CUBIC FEET CAPACITY SCRAP STEEL CHARGING BOX ON ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    19. 1500 CUBIC FEET CAPACITY SCRAP STEEL CHARGING BOX ON THE CHARGING AISLE OF THE BOP SHOP LOOKING NORTHWEST. - U.S. Steel Duquesne Works, Basic Oxygen Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  12. 30. LOOKING SOUTHEAST AT THE CLEAN STEEL PRODUCTION BUILDING WITH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    30. LOOKING SOUTHEAST AT THE CLEAN STEEL PRODUCTION BUILDING WITH THE BOP SHOP IN BACKGROUND. - U.S. Steel Duquesne Works, Basic Oxygen Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  13. 3. INTERIOR VIEW OF SMOKEHOUSE UNIT; NOTE STAINLESS STEEL NOZZLES ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. INTERIOR VIEW OF SMOKEHOUSE UNIT; NOTE STAINLESS STEEL NOZZLES THAT INTRODUCED SMOKE INTO UNIT; FLOOR IS UNPAINTED STEEL - Rath Packing Company, Smokehouse-Hog Chilling Building, Sycamore Street between Elm & Eighteenth Streets, Waterloo, Black Hawk County, IA

  14. Performance variances of galvanized steel in mortar and concrete

    SciTech Connect

    Hime, W.G. . Hime Division of Wiss, Janney, Elstner Associates); Machin, M. )

    1993-10-01

    Mild steel is used as reinforcement in concrete structures because it is passivated by the highly alkaline cement paste system, preventing typical corrosion. Two processes can corrode the initially passivated steel: air carbonation and chloride (Cl[sup [minus

  15. 3. View of Julia Steele House, north side face and ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. View of Julia Steele House, north side face and rear (west) looking south. - Julia Steele House, 5875 Paris Road (US Highway 27/68); 1 1/5 miles north of Bourbon County line, Paris, Bourbon County, KY

  16. 2. View of Julia Steele House, front (east), and northeast ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. View of Julia Steele House, front (east), and northeast corner, looking southwest. - Julia Steele House, 5875 Paris Road (US Highway 27/68); 1 1/5 miles north of Bourbon County line, Paris, Bourbon County, KY

  17. First Structural Steel Erected at NSLS-II

    SciTech Connect

    2009-09-14

    Ten steel columns were incorporated into the ever-growing framework for the National Synchrotron Light Source II last week, the first structural steel erected for the future 400,000-square-foot facility.

  18. Casting Stainless-Steel Models Around Pressure Tubes

    NASA Technical Reports Server (NTRS)

    Vasquez, Peter; Micol, John R.

    1992-01-01

    Survivability of thin-wall stainless-steel tubing increased to nearly 100 percent. Improves state of art in pressure-model castings and reduces cost associated with machining complete model from stainless-steel blank.

  19. Sulfide stress cracking susceptibility of nickel containing steels

    NASA Astrophysics Data System (ADS)

    Payer, J. H.; Pednekar, S. P.; Boyd, W. K.

    1986-09-01

    A systematic evaluation of the sulfide-stress cracking (SSC) behavior of five steels with nickel contents ranging from 0 to 3 pct was conducted in an acidified chloride solution saturated with H2S at room temperature (NACE solution). All of the steels were low-alloy, structural, or pressure vessel steels that are heat treatable to high strength levels with high toughness. All of the steels were heat treated to yield strength of approximately 690 MPa (100 ksi) and evaluated by identical test methods. The relative cracking susceptibility of the steels was determined from threshold stresses in constant-load tension tests and threshold stress intensities shown by precracked double-cantilever-beam specimens. Tempering treatment was a decisive factor in SSC susceptibility of low-nickel steels. When double tempered, low-Ni steels with greater than 1 pct Ni can be equivalent in SSC resistance to nominally nickel-free 4130 steel.

  20. Symbiosis of Steel, Energy, and CO2 Evolution in Korea

    NASA Astrophysics Data System (ADS)

    Lee, Hyunjoung; Matsuura, Hiroyuki; Sohn, Il

    2016-09-01

    This study looks at the energy intensity of the steel industry and the greenhouse gas intensity involved with the production of steel. Using several sources of steel production data and the corresponding energy sources used provides a time-series analysis of the greenhouse gas (GHG) and energy intensity from 1990 to 2014. The impact of the steel economy with the gross domestic product (GDP) provides indirect importance of the general manufacturing sector within Korea and in particular the steel industry. Beyond 2008, the shift in excess materials production and significant increase in total imports have led to an imbalance in the Korean steel market and continue to inhibit the growth of the domestic steel market. The forecast of the GHG and energy intensity along with the steel production up to 2030 is provided using the auto regressive integrated moving average analysis.

  1. 4. VIEW EASTSOUTH ELEVATION OF THE BETHLEHEM STEEL COMPANY SHIPYARD ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. VIEW EAST-SOUTH ELEVATION OF THE BETHLEHEM STEEL COMPANY SHIPYARD BLACKSMITH SHOP/BOILER SHOP. - Bethlehem Steel Company Shipyard, Blacksmith Shop-Boiler Shop, 1201-1321 Hudson Street, Hoboken, Hudson County, NJ

  2. 1. VIEW WESTEAST ELEVATION OF THE BETHLEHEM STEEL COMPANY SHIPYARD ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. VIEW WEST-EAST ELEVATION OF THE BETHLEHEM STEEL COMPANY SHIPYARD BLACKSMITH SHOP/BOILER SHOP. - Bethlehem Steel Company Shipyard, Blacksmith Shop-Boiler Shop, 1201-1321 Hudson Street, Hoboken, Hudson County, NJ

  3. DETAIL VIEW OF STEEL PLATES IN WALKWAY CONNECTING NO. 3 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    DETAIL VIEW OF STEEL PLATES IN WALKWAY CONNECTING NO. 3 TREATMENT SHOP (HIGH HOUSE) WITH NO. 2 TREATMENT SHOP - Bethlehem Steel Corporation, Along Lehigh River, North of Fourth Street, Bethlehem, Northampton County, PA

  4. View of steel warehouses on Ellsberg Drive, building 710 full ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    View of steel warehouses on Ellsberg Drive, building 710 full building at center; camera facing southeast. - Naval Supply Annex Stockton, Steel Warehouse Type, Between James & Humphreys Drives south of Embarcadero, Stockton, San Joaquin County, CA

  5. View of steel warehouses (from left: building 807, 808, 809, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    View of steel warehouses (from left: building 807, 808, 809, 810, 811); camera facing east. - Naval Supply Annex Stockton, Steel Warehouse Type, Between James & Humphreys Drives south of Embarcadero, Stockton, San Joaquin County, CA

  6. View of steel warehouses (building 710 second in on left); ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    View of steel warehouses (building 710 second in on left); camera facing west. - Naval Supply Annex Stockton, Steel Warehouse Type, Between James & Humphreys Drives south of Embarcadero, Stockton, San Joaquin County, CA

  7. View of steel warehouses (building 710 second in on right); ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    View of steel warehouses (building 710 second in on right); camera facing south. - Naval Supply Annex Stockton, Steel Warehouse Type, Between James & Humphreys Drives south of Embarcadero, Stockton, San Joaquin County, CA

  8. First Structural Steel Erected at NSLS-II

    ScienceCinema

    None

    2016-07-12

    Ten steel columns were incorporated into the ever-growing framework for the National Synchrotron Light Source II last week, the first structural steel erected for the future 400,000-square-foot facility.

  9. View of steel warehouses, building 710 north sidewalk; camera facing ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    View of steel warehouses, building 710 north sidewalk; camera facing east. - Naval Supply Annex Stockton, Steel Warehouse Type, Between James & Humphreys Drives south of Embarcadero, Stockton, San Joaquin County, CA

  10. View of steel warehouses at Gilmore Avenue (building 710 second ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    View of steel warehouses at Gilmore Avenue (building 710 second in on left); camera facing east. - Naval Supply Annex Stockton, Steel Warehouse Type, Between James & Humphreys Drives south of Embarcadero, Stockton, San Joaquin County, CA

  11. 40. STEEL, INGOTS, ON INGOT BUGGIES, WAIT TO BE STRIPPED. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    40. STEEL, INGOTS, ON INGOT BUGGIES, WAIT TO BE STRIPPED. STRIPPER CRANE CAN BE SEEN AT THE END OF THE RAILROAD TRACKS, AT CENTER. - Corrigan, McKinney Steel Company, 3100 East Forty-fifth Street, Cleveland, Cuyahoga County, OH

  12. 5. SOUTHERN END OF INTERIOR OF STEEL FRAMEWORK TRAIN SHED ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    5. SOUTHERN END OF INTERIOR OF STEEL FRAMEWORK TRAIN SHED LOOKING SE TO CAVED IN SHED, CENTER, AND BRICK AND STEEL SHED. - Western Railway of Alabama Montgomery Rail Shops, 701 North Perry Street, Montgomery, Montgomery County, AL

  13. 79 FR 60188 - Nonmetallic Thermal Insulation for Austenitic Stainless Steel

    Federal Register 2010, 2011, 2012, 2013, 2014

    2014-10-06

    ... COMMISSION Nonmetallic Thermal Insulation for Austenitic Stainless Steel AGENCY: Nuclear Regulatory... of the NRC considers acceptable when selecting and using nonmetallic thermal insulation in the..., ``Nonmetallic Thermal Insulation for Austenitic Stainless Steel,'' is temporarily identified by its task...

  14. 12. Detail: pier wall and undersides of encased steel beams: ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    12. Detail: pier wall and undersides of encased steel beams: easternmost steel beam span, facing west. - Puente del Caño Perdomo, Route PR-2 spanning Cano Perdomo Channel, Arecibo, Arecibo Municipio, PR

  15. Northwest view of steel plate "cans" in bay 7 of ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Northwest view of steel plate "cans" in bay 7 of the main pipe mill building. Historian for scale. - U.S. Steel National Tube Works, Main Pipe Mill Building, Along Monongahela River, McKeesport, Allegheny County, PA

  16. Diamond machining of steel molds for optical components

    NASA Astrophysics Data System (ADS)

    Bohr, Roland

    2016-08-01

    The requirement of ultra precision diamond machining of lens molds in steel is identified. A solution for this type of machining is presented and results of such a machining in steel compared to standard milling and polishing process are shown.

  17. Rare Earth Additions in Continuously Cast Steel

    NASA Astrophysics Data System (ADS)

    Wilson, William G.; Heaslip, L. J.; Sommerville, I. D.

    1985-09-01

    Rare earth (lanthanide metals) addiiions to continuously cast steel are particularly advantageous because of their ability to refine as-cast structures, reduce segregation and increase hot ductility at temperatures just below that of solidification. The complete shape control of sulfides in steels containing Rare Earth Metals (REM), whether continuously cast or ingot cast, is primarily responsible for improvements in ductility related mechanical properties, weldability, fatigue resistance and resistance to hydrogen damage. Complete sulfide shape control can be obtained with REM additions at sulfur levels as high as.020%. The greatest improvements, however, are obtained with REM additions to low sulfur steels. However, to achieve full operational advantages afforded by REM, nozzle blockage problems must be circumvented. Water model studies indicate a possible solution.

  18. Ultrasonic Spectroscopy of Stainless Steel Sandwich Panels

    NASA Technical Reports Server (NTRS)

    Cosgriff, Laura M.; Lerch, Bradley A.; Hebsur, Mohan G.; Baaklini, George Y.; Ghosn, Louis J.

    2003-01-01

    Enhanced, lightweight material systems, such as 17-4PH stainless steel sandwich panels are being developed for use as fan blades and fan containment material systems for next generation engines. In order to improve the production for these systems, nondestructive evaluation (NDE) techniques, such as ultrasonic spectroscopy, are being utilized to evaluate the brazing quality between the 17-4PH stainless steel face plates and the 17-4PH stainless steel foam core. Based on NDE data, shear tests are performed on sections representing various levels of brazing quality from an initial batch of these sandwich structures. Metallographic characterization of brazing is done to corroborate NDE findings and the observed shear failure mechanisms.

  19. Residual stress measurements in carbon steel

    NASA Technical Reports Server (NTRS)

    Heyman, J. S.; Min, N.

    1986-01-01

    External dc magnetic field-induced changes in natural velocity of Rayleigh surface waves were measured in steel specimens under various stress conditions. The low field slopes of curves representing the fractional changes of natural velocity were proved to provide correct stress information in steels with different metallurgical properties. The slopes of curves under uniaxial compression, exceeding about one third of the yield stress, fell below zero in all the specimens when magnetized along the stress axis. The slopes under tension varied among different steels but remained positive in any circumstances. The stress effect was observed for both applied and residual stress. A physical interpretation of these results is given based on the stress-induced domain structure changes and the delta epsilon effect. Most importantly, it is found that the influence of detailed metallurgical properties cause only secondary effects on the obtained stress information.

  20. Effect of rust on the wettability of steel by water

    SciTech Connect

    Lu, W.; Chung, D.D.L.

    1998-04-01

    Rust, as formed on steel by immersion of low-carbon steel in water, was found to improve the wettability of steel by water. The advancing contact angle decreased from 87{degree} to 32{degree}, and the receding contact angle decreased from 81{degree} to 29{degree}. Cleansing of steel by acetone also helped improve the wettability, but the advancing angle only decreased from 87{degree} to 73{degree}, and the receding angle only decreased from 81{degree} to 41{degree}.

  1. Enhanced Incluison Removal from Steel in the Tundish

    SciTech Connect

    R.C. Bradt; M.A.R. Sharif

    2009-09-25

    The objective of this project was to develop an effective chemical filtering system for significantly reducing the content of inclusion particles in the steel melts exiting the tundish for continuous casting. This project combined a multi-process approach that aimed to make significant progress towards an "inclusion free" steel by incorporating several interdependent concepts to reduce the content of inclusions in the molten steel exiting the tundish for the caster. The goal is to produce "cleaner" steel.

  2. Enhanced Inclusion Removal from Steel in the Tundish

    SciTech Connect

    R. C. Bradt; M.A.R. Sharif

    2009-09-25

    The objective of this project was to develop an effective chemical filtering system for significantly reducing the content of inclusion particles in the steel melts exiting the tundish for continuous casting. This project combined a multi-process approach that aimed to make significant progress towards an "inclusion free" steel by incorporating several interdependent concepts to reduce the content of inclusions in the molten steel exiting the tundish for the caster. The goal is to produce "cleaner" steel.

  3. Investigation of the plastic fracture of high strength steels

    NASA Technical Reports Server (NTRS)

    Cox, T. B.; Low, J. R., Jr.

    1972-01-01

    This investigation deals in detail with the three recognized stages of plastic fracture in high strength steels, namely, void initiation, void growth, and void coalescence. The particular steels under investigation include plates from both commercial purity and high purity heats of AISI 4340 and 18 Ni, 200 grade maraging steels. A scanning electron microscope equipped with an X-ray energy dispersive analyzer, together with observations made using light microscopy, revealed methods of improving the resistance of high strength steels to plastic fracture.

  4. Measurement of steel corrosion in concrete by impedance spectroscopy

    NASA Astrophysics Data System (ADS)

    Bartholomew, Paul; Sumsion, Eric; Guthrie, Spencer; Mazzeo, Brian

    2010-10-01

    Steel corrosion is a major problem for aging bridge structures. The steel corrodes as chloride ions migrate to the buried steel. The properties of the corroded steel-concrete interface change due to the corrosion and can be measured by impedance spectroscopy. A new spectrometer was built to measure concrete slabs. A fitting function to the impedance spectra was used to determine relevant parameters correlated with corrosion. Data from the laboratory and the field demonstrate the utility of this technique.

  5. Corrosion of two oxide-covered steels

    NASA Astrophysics Data System (ADS)

    Schwarz-Tonhauser, Melissa

    Determining the corrosive response of pipeline steel under laboratory immersion conditions can be difficult when an adequate reproduction of feild conditions is required. The difficulty is multiplied when testing an oxide-covered surface. Corrosion standards do not adequately cover testing oxide-covered steels. Methodology is developed to test the corrosive response of oxide-covered steels, especially pre-immersion surface oxides such as millscale. The methodology focuses on open-circuit potential monitoring, polarization, mass loss and surface examination. Procedures are recommended for specimen preparation, equipment to handle hostile media, test sequencing, specimen cleaning, and preparation for post-immersion examination. Long standing belief's regarding the interaction of millscale in the corrosive response of a steel originating from pre-1950's steel immersed in sea water that have propagated are: the presence of millscale causes pitting and scatter in corrosive testing results or is negligible due to quick removal. Results from A36 and X70 steels in dearated high chloride ion containing environments indicate that an adjustment of historical industry perspectives of millscale is required. Millscale does not cause pitting. Pitting is material/environment dependent. A material/environment that is prone to pitting will, at least initially, experience a concentration of the corrosion at breaks in the millscale. The presence of millscale does not ensure pitting will occur. Scatter in the corrosion parameters determined from mass loss and polarizations are not related to the presence or absence of millscale but due to a combination of testing methodology and material/environment. Removal of millscale is material/environment dependent requiring very acidic conditions to negate the interaction in the materials corrosive response. The presence of millscale can be enhanced by oxide growth during immersion.

  6. Guidelines for structural bolting in accordance with the AISC (American Institute of Steel Construction) eighth edition manual of steel construction''

    SciTech Connect

    Western, J.L.; Johns, D.M.

    1990-05-11

    This paper specifies the usage of structural bolts in terms of their design, selection and application, in accordance with the American Institute of Steel Construction (AISC) Eighth Edition. Manual of Steel Construction.'' 1 tab.

  7. Experimental and Theoretical Investigations of Hot Isostatically Pressed-Produced Stainless Steel/High Alloy Tool Steel Compound Materials

    NASA Astrophysics Data System (ADS)

    Lindwall, Greta; Flyg, Jesper; Frisk, Karin; Sandberg, Odd

    2011-05-01

    Consolidation of tool steel powders and simultaneous joining to a stainless 316L steel are performed by hot isostatic pressing (HIP). Two tool steel grades are considered: a high vanadium alloyed carbon tool steel, and a high vanadium and chromium alloyed nitrogen tool steel. The boundary layer arising during diffusion bonding is in focus and, in particular, the diffusion of carbon and nitrogen over the joint. Measurements of the elemental concentration profiles and corrosion tests by the double loop-electrochemical potentiokinetic reactivation (DL-EPR) method are performed. Comparative calculations with the DICTRA software are performed and are found to be in agreement with the experimental results. It is found that the carbon tool steel grade has a more critical influence on the corrosion resistance of the stainless 316L steel in comparison to the nitrogen tool steel grade.

  8. Web-Based Interactive Steel Sculpture for the Google Generation

    ERIC Educational Resources Information Center

    Chou, Karen C.; Moaveni, Saeed

    2009-01-01

    In almost all the civil engineering programs in the United States, a student is required to take at least one design course in either steel or reinforced concrete. One of the topics covered in an introductory steel design course is the design of connections. Steel connections play important roles in the integrity of a structure, and many…

  9. Virtual Steel Connection Sculpture--Student Learning Assessment

    ERIC Educational Resources Information Center

    Chou, Karen C.; Moaveni, Saeed; Drane, Denise

    2016-01-01

    A Virtual Steel Connection Sculpture was developed through a grant from the National Science Foundation. The Virtual Sculpture is an interactive tool that shows students and anyone interested in connections how steel members are connected. This tool is created to complement students' steel design courses. The features of this educational tool,…

  10. 46 CFR 154.195 - Aluminum cargo tank: Steel enclosure.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 5 2013-10-01 2013-10-01 false Aluminum cargo tank: Steel enclosure. 154.195 Section... Equipment Hull Structure § 154.195 Aluminum cargo tank: Steel enclosure. (a) An aluminum cargo tank and its... the aluminum cargo tank must meet the steel structural standards of the American Bureau of...

  11. 46 CFR 154.195 - Aluminum cargo tank: Steel enclosure.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 5 2012-10-01 2012-10-01 false Aluminum cargo tank: Steel enclosure. 154.195 Section... Equipment Hull Structure § 154.195 Aluminum cargo tank: Steel enclosure. (a) An aluminum cargo tank and its... the aluminum cargo tank must meet the steel structural standards of the American Bureau of...

  12. 46 CFR 154.195 - Aluminum cargo tank: Steel enclosure.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 5 2011-10-01 2011-10-01 false Aluminum cargo tank: Steel enclosure. 154.195 Section... Equipment Hull Structure § 154.195 Aluminum cargo tank: Steel enclosure. (a) An aluminum cargo tank and its... the aluminum cargo tank must meet the steel structural standards of the American Bureau of...

  13. 46 CFR 154.195 - Aluminum cargo tank: Steel enclosure.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Aluminum cargo tank: Steel enclosure. 154.195 Section... Equipment Hull Structure § 154.195 Aluminum cargo tank: Steel enclosure. (a) An aluminum cargo tank and its... the aluminum cargo tank must meet the steel structural standards of the American Bureau of...

  14. 46 CFR 154.195 - Aluminum cargo tank: Steel enclosure.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 5 2014-10-01 2014-10-01 false Aluminum cargo tank: Steel enclosure. 154.195 Section... Equipment Hull Structure § 154.195 Aluminum cargo tank: Steel enclosure. (a) An aluminum cargo tank and its... the aluminum cargo tank must meet the steel structural standards of the American Bureau of...

  15. Explosive welding technique for joining aluminum and steel tubes

    NASA Technical Reports Server (NTRS)

    Wakefield, M. E.

    1975-01-01

    Silver sheet is wrapped around aluminum portion of joint. Mylar powder box is wrapped over silver sheet. Explosion welds silver to aluminum. Stainless-steel tube is placed over silver-aluminum interface. Mylar powder box, covered with Mylar tape, is wrapped around steel member. Explosion welds steel to silver-aluminum interface.

  16. 21 CFR 872.3350 - Gold or stainless steel cusp.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Gold or stainless steel cusp. 872.3350 Section 872...) MEDICAL DEVICES DENTAL DEVICES Prosthetic Devices § 872.3350 Gold or stainless steel cusp. (a) Identification. A gold or stainless steel cusp is a prefabricated device made of austenitic alloys or...

  17. 21 CFR 872.3350 - Gold or stainless steel cusp.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Gold or stainless steel cusp. 872.3350 Section 872...) MEDICAL DEVICES DENTAL DEVICES Prosthetic Devices § 872.3350 Gold or stainless steel cusp. (a) Identification. A gold or stainless steel cusp is a prefabricated device made of austenitic alloys or...

  18. 21 CFR 872.3350 - Gold or stainless steel cusp.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Gold or stainless steel cusp. 872.3350 Section 872...) MEDICAL DEVICES DENTAL DEVICES Prosthetic Devices § 872.3350 Gold or stainless steel cusp. (a) Identification. A gold or stainless steel cusp is a prefabricated device made of austenitic alloys or...

  19. Micronutrient availability from steel slag amendment in pine bark substrates

    Technology Transfer Automated Retrieval System (TEKTRAN)

    Steel slag is a byproduct of the steel industry that can be used as a liming agent, but also has a high mineral nutrient content. While micronutrients are present in steel slag, it is not known if the mineral form of the micronutrients would render them available for plant uptake. The objective of...

  20. Friction Stir Spot Welding of Advanced High Strength Steels

    SciTech Connect

    Santella, M. L.; Hovanski, Yuri; Grant, Glenn J.; Carpenter, Joseph A.; Warren, C. D.; Smith, Mark T.

    2008-12-28

    Experiments are continuing to evaluate the feasibility of friction stir spot welding advanced high-strength steels including, DP780, martensitic hot-stamp boron steel, and TRIP steels. Spot weld lap-shear strengths can exceed those required by industry standards such as AWS D8.1.

  1. 29 CFR 1926.858 - Removal of steel construction.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 29 Labor 8 2013-07-01 2013-07-01 false Removal of steel construction. 1926.858 Section 1926.858... of steel construction. (a) When floor arches have been removed, planking in accordance with § 1926.855(b) shall be provided for the workers engaged in razing the steel framing. (b) Cranes,...

  2. 46 CFR 154.170 - Outer hull steel plating.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 5 2013-10-01 2013-10-01 false Outer hull steel plating. 154.170 Section 154.170... Structure § 154.170 Outer hull steel plating. (a) Except as required in paragraph (b) of this section, the outer hull steel plating, including the shell and deck plating must meet the material standards of...

  3. 29 CFR 1926.858 - Removal of steel construction.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 29 Labor 8 2012-07-01 2012-07-01 false Removal of steel construction. 1926.858 Section 1926.858... of steel construction. (a) When floor arches have been removed, planking in accordance with § 1926.855(b) shall be provided for the workers engaged in razing the steel framing. (b) Cranes,...

  4. 46 CFR 154.188 - Membrane tank: Inner hull steel.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 5 2013-10-01 2013-10-01 false Membrane tank: Inner hull steel. 154.188 Section 154.188... Structure § 154.188 Membrane tank: Inner hull steel. For a vessel with membrane tanks, the inner hull... “Rules for Building and Classing Steel Vessels”, 1981....

  5. 49 CFR 192.309 - Repair of steel pipe.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Repair of steel pipe. 192.309 Section 192.309... Lines and Mains § 192.309 Repair of steel pipe. (a) Each imperfection or damage that impairs the serviceability of a length of steel pipe must be repaired or removed. If a repair is made by grinding,...

  6. 46 CFR 154.170 - Outer hull steel plating.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 5 2014-10-01 2014-10-01 false Outer hull steel plating. 154.170 Section 154.170... Structure § 154.170 Outer hull steel plating. (a) Except as required in paragraph (b) of this section, the outer hull steel plating, including the shell and deck plating must meet the material standards of...

  7. 46 CFR 154.170 - Outer hull steel plating.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 5 2012-10-01 2012-10-01 false Outer hull steel plating. 154.170 Section 154.170... Structure § 154.170 Outer hull steel plating. (a) Except as required in paragraph (b) of this section, the outer hull steel plating, including the shell and deck plating must meet the material standards of...

  8. 49 CFR 192.371 - Service lines: Steel.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 3 2011-10-01 2011-10-01 false Service lines: Steel. 192.371 Section 192.371 Transportation Other Regulations Relating to Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY... § 192.371 Service lines: Steel. Each steel service line to be operated at less than 100 p.s.i. (689...

  9. 49 CFR 192.371 - Service lines: Steel.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 3 2014-10-01 2014-10-01 false Service lines: Steel. 192.371 Section 192.371 Transportation Other Regulations Relating to Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY... § 192.371 Service lines: Steel. Each steel service line to be operated at less than 100 p.s.i. (689...

  10. 49 CFR 192.309 - Repair of steel pipe.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 3 2014-10-01 2014-10-01 false Repair of steel pipe. 192.309 Section 192.309... Lines and Mains § 192.309 Repair of steel pipe. (a) Each imperfection or damage that impairs the serviceability of a length of steel pipe must be repaired or removed. If a repair is made by grinding,...

  11. 19 CFR 360.104 - Steel import monitoring.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 19 Customs Duties 3 2013-04-01 2013-04-01 false Steel import monitoring. 360.104 Section 360.104 Customs Duties INTERNATIONAL TRADE ADMINISTRATION, DEPARTMENT OF COMMERCE STEEL IMPORT MONITORING AND ANALYSIS SYSTEM § 360.104 Steel import monitoring. (a) Throughout the duration of the licensing...

  12. 49 CFR 192.309 - Repair of steel pipe.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 3 2011-10-01 2011-10-01 false Repair of steel pipe. 192.309 Section 192.309... Lines and Mains § 192.309 Repair of steel pipe. (a) Each imperfection or damage that impairs the serviceability of a length of steel pipe must be repaired or removed. If a repair is made by grinding,...

  13. 49 CFR 192.371 - Service lines: Steel.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 3 2012-10-01 2012-10-01 false Service lines: Steel. 192.371 Section 192.371 Transportation Other Regulations Relating to Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY... § 192.371 Service lines: Steel. Each steel service line to be operated at less than 100 p.s.i. (689...

  14. 19 CFR 360.104 - Steel import monitoring.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 19 Customs Duties 3 2011-04-01 2011-04-01 false Steel import monitoring. 360.104 Section 360.104 Customs Duties INTERNATIONAL TRADE ADMINISTRATION, DEPARTMENT OF COMMERCE STEEL IMPORT MONITORING AND ANALYSIS SYSTEM § 360.104 Steel import monitoring. (a) Throughout the duration of the licensing...

  15. 19 CFR 360.104 - Steel import monitoring.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 19 Customs Duties 3 2012-04-01 2012-04-01 false Steel import monitoring. 360.104 Section 360.104 Customs Duties INTERNATIONAL TRADE ADMINISTRATION, DEPARTMENT OF COMMERCE STEEL IMPORT MONITORING AND ANALYSIS SYSTEM § 360.104 Steel import monitoring. (a) Throughout the duration of the licensing...

  16. 29 CFR 1926.858 - Removal of steel construction.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 29 Labor 8 2010-07-01 2010-07-01 false Removal of steel construction. 1926.858 Section 1926.858... of steel construction. (a) When floor arches have been removed, planking in accordance with § 1926.855(b) shall be provided for the workers engaged in razing the steel framing. (b) Cranes,...

  17. 19 CFR 360.104 - Steel import monitoring.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 19 Customs Duties 3 2014-04-01 2014-04-01 false Steel import monitoring. 360.104 Section 360.104 Customs Duties INTERNATIONAL TRADE ADMINISTRATION, DEPARTMENT OF COMMERCE STEEL IMPORT MONITORING AND ANALYSIS SYSTEM § 360.104 Steel import monitoring. (a) Throughout the duration of the licensing...

  18. 46 CFR 154.170 - Outer hull steel plating.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Outer hull steel plating. 154.170 Section 154.170... Structure § 154.170 Outer hull steel plating. (a) Except as required in paragraph (b) of this section, the outer hull steel plating, including the shell and deck plating must meet the material standards of...

  19. 49 CFR 192.309 - Repair of steel pipe.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 3 2012-10-01 2012-10-01 false Repair of steel pipe. 192.309 Section 192.309... Lines and Mains § 192.309 Repair of steel pipe. (a) Each imperfection or damage that impairs the serviceability of a length of steel pipe must be repaired or removed. If a repair is made by grinding,...

  20. 29 CFR 1926.858 - Removal of steel construction.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 29 Labor 8 2014-07-01 2014-07-01 false Removal of steel construction. 1926.858 Section 1926.858... of steel construction. (a) When floor arches have been removed, planking in accordance with § 1926.855(b) shall be provided for the workers engaged in razing the steel framing. (b) Cranes,...

  1. 46 CFR 154.188 - Membrane tank: Inner hull steel.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 5 2012-10-01 2012-10-01 false Membrane tank: Inner hull steel. 154.188 Section 154.188... Structure § 154.188 Membrane tank: Inner hull steel. For a vessel with membrane tanks, the inner hull... “Rules for Building and Classing Steel Vessels”, 1981....

  2. 46 CFR 154.188 - Membrane tank: Inner hull steel.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 5 2011-10-01 2011-10-01 false Membrane tank: Inner hull steel. 154.188 Section 154.188... Structure § 154.188 Membrane tank: Inner hull steel. For a vessel with membrane tanks, the inner hull... “Rules for Building and Classing Steel Vessels”, 1981....

  3. 46 CFR 154.188 - Membrane tank: Inner hull steel.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 5 2014-10-01 2014-10-01 false Membrane tank: Inner hull steel. 154.188 Section 154.188... Structure § 154.188 Membrane tank: Inner hull steel. For a vessel with membrane tanks, the inner hull... “Rules for Building and Classing Steel Vessels”, 1981....

  4. 29 CFR 1926.858 - Removal of steel construction.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 29 Labor 8 2011-07-01 2011-07-01 false Removal of steel construction. 1926.858 Section 1926.858... of steel construction. (a) When floor arches have been removed, planking in accordance with § 1926.855(b) shall be provided for the workers engaged in razing the steel framing. (b) Cranes,...

  5. 49 CFR 192.371 - Service lines: Steel.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 3 2013-10-01 2013-10-01 false Service lines: Steel. 192.371 Section 192.371 Transportation Other Regulations Relating to Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY... § 192.371 Service lines: Steel. Each steel service line to be operated at less than 100 p.s.i. (689...

  6. 46 CFR 154.170 - Outer hull steel plating.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 5 2011-10-01 2011-10-01 false Outer hull steel plating. 154.170 Section 154.170... Structure § 154.170 Outer hull steel plating. (a) Except as required in paragraph (b) of this section, the outer hull steel plating, including the shell and deck plating must meet the material standards of...

  7. 49 CFR 192.309 - Repair of steel pipe.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 3 2013-10-01 2013-10-01 false Repair of steel pipe. 192.309 Section 192.309... Lines and Mains § 192.309 Repair of steel pipe. (a) Each imperfection or damage that impairs the serviceability of a length of steel pipe must be repaired or removed. If a repair is made by grinding,...

  8. 19 CFR 360.104 - Steel import monitoring.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 19 Customs Duties 3 2010-04-01 2010-04-01 false Steel import monitoring. 360.104 Section 360.104 Customs Duties INTERNATIONAL TRADE ADMINISTRATION, DEPARTMENT OF COMMERCE STEEL IMPORT MONITORING AND ANALYSIS SYSTEM § 360.104 Steel import monitoring. (a) Throughout the duration of the licensing...

  9. 46 CFR 154.188 - Membrane tank: Inner hull steel.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 5 2010-10-01 2010-10-01 false Membrane tank: Inner hull steel. 154.188 Section 154.188... Structure § 154.188 Membrane tank: Inner hull steel. For a vessel with membrane tanks, the inner hull... “Rules for Building and Classing Steel Vessels”, 1981....

  10. 21 CFR 872.3350 - Gold or stainless steel cusp.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Gold or stainless steel cusp. 872.3350 Section 872...) MEDICAL DEVICES DENTAL DEVICES Prosthetic Devices § 872.3350 Gold or stainless steel cusp. (a) Identification. A gold or stainless steel cusp is a prefabricated device made of austenitic alloys or...

  11. Practical method of diffusion-welding steel plate in air

    NASA Technical Reports Server (NTRS)

    Holko, K. H.; Moore, T. J.

    1971-01-01

    Method is ideal for critical service requirements where parent metal properties are equaled in notch toughness, stress rupture and other characteristics. Welding technique variations may be used on a variety of materials, such as carbon steels, alloy steels, stainless steels, ceramics, and reactive and refractory materials.

  12. Study of hot hardness characteristics of tool steels

    NASA Technical Reports Server (NTRS)

    Chevalier, J. L.; Dietrich, M. W.; Zaretsky, E. V.

    1972-01-01

    Hardness measurements of tool steel materials in electric furnace at elevated temperatures and low oxygen environment are discussed. Development of equation to predict short term hardness as function of intial room temperature hardness of steel is reported. Types of steel involved in the process are identified.

  13. 49 CFR 192.371 - Service lines: Steel.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... BY PIPELINE: MINIMUM FEDERAL SAFETY STANDARDS Customer Meters, Service Regulators, and Service Lines § 192.371 Service lines: Steel. Each steel service line to be operated at less than 100 p.s.i. (689 kPa... 49 Transportation 3 2010-10-01 2010-10-01 false Service lines: Steel. 192.371 Section...

  14. Hole expansion of dual phase steels

    SciTech Connect

    Xu, Le; Barlat, Frederic; Lee, M.G.; Choi, Kyoo Sil; Sun, Xin

    2012-06-01

    In this work, the stretch-flangeability of dual phase (DP) steels was investigated through the hole expansion (HE) tests for three DP980 steel sheet samples. In order to understand the effect of hole surface quality on the HE results, the specimens were prepared with three hole machining methods, namely, electrical discharge machining (EDM), punching and laser cutting. The HE results were discussed in terms of the hole surface quality before and after testing. Moreover, the failure behaviour was analyzed based on the observations of the fracture surfaces using optical microscopy (OM) and scanning electron microscopy (SEM).

  15. Method of making steel strapping and strip

    SciTech Connect

    Robert D. Reilly

    2000-02-16

    The technical progress obtained for this time frame consisted of the awarding of two contracts for determination of metallurgical parameters for heat treatment of strapping and strip which are unavailable from current technology and/or published data in this field. The two contractors were Bricmont, Inc. and the Department of Materials Science and Engineering at the Technological Institute of Northwestern University, Evanston, IL. Phase 1 of the two stage contract with Bricmont, Inc. which provided a computer analysis of the cooling rates of a typical range of thickness' of strapping was completed. This study was developed for the purpose of determining the time parameters for quenching low carbon steels to a martensitic microstructure within the time frame of the design of the proposed process. It also provides design criteria for cooling to ambient for the total process. This data is required for Phase 2 of the Bricmont proposal which completes the design and specifications of the total heat treating and cooling system for the process. This becomes the basis for developing the cost and space requirements for this component of the production line. The authors do not intend to award Phase 2 until the work done at Northwestern University discussed hereafter is completed. On or about May 1, 1999 a contract for a project entitled ``Effects of Steel Composition and Quench Rate on Microstructure and Mechanical Properties of Strapping'' to be performed at the Department of Materials Science and Engineering was awarded. The delay in initiating this project was due to the legal interpretation and final agreement of the intellectual provisions of the award by the author's attorneys, Northwestern's attorneys and the legal representative in the Chicago office of the DOE. The work to date includes rapid quenching of a number of different steel compositions and microstructure on an existing drop quench test apparatus. It was initially assumed that this procedure would simulate

  16. Stainless Steel Microstructure and Mechanical Properties Evaluation

    SciTech Connect

    Switzner, Nathan T

    2010-06-01

    A nitrogen strengthened 21-6-9 stainless steel plate was spinformed into hemispherical test shapes. A battery of laboratory tests was used to characterize the hemispheres. The laboratory tests show that near the pole (axis) of a spinformed hemisphere the yield strength is the lowest because this area endures the least “cold-work” strengthening, i.e., the least deformation. The characterization indicated that stress-relief annealing spinformed stainless steel hemispheres does not degrade mechanical properties. Stress-relief annealing reduces residual stresses while maintaining relatively high mechanical properties. Full annealing completely eliminates residual stresses, but reduces yield strength by about 30%.

  17. Friction Drilling of Stainless Steels Pipes

    SciTech Connect

    Fernandez, A.; Lopez de Lacalle, L. N.; Lamikiz, A.

    2011-01-17

    This work describes the experimental study of the friction drilling process in stainless steel by means of an optimization of the machining conditions. For such purpose austenitic stainless steel with different thicknesses were analyzed through controlled tests at different rotation speeds and feed rates. On one hand, the torque and the thrust force were computed and monitorized. On the other hand, the dimensional tolerances of the holes were evaluated, mainly the accuracy of the hole diameter and the burr thickness at different depths. Another topic of interest inherent to this special technique is the temperature level reached during the friction process which is crucial when it comes to development of microstructural transformations.

  18. Improved Heat Treatment Of Steel Alloy 4340

    NASA Technical Reports Server (NTRS)

    Cooper, Lawrence B.

    1993-01-01

    New process takes significantly less time than prior heat-treatment processes. Involves placing steel plate directly in furnace and heat-treating. Plate then quenched in slowly moving oil to reduce stresses. Any deflection then pressed out. Possible uses of 4340 steel include new and improved bulletproof vests for military and police personnel and armor for bulletproof automobiles for military, police, diplomatic, and private users. Also used in other military land vehicles as tanks and in both military and civilian aircraft. Lighter armorplate enables land vehicles and aircraft to attain greater speed and maneuverability, consume less fuel, and afford better protection from snipers or terrorists.

  19. Superhydrophobic conductive carbon nanotube coatings for steel.

    PubMed

    Sethi, Sunny; Dhinojwala, Ali

    2009-04-21

    We report the synthesis of superhydrophobic coatings for steel using carbon nanotube (CNT)-mesh structures. The CNT coating maintains its structural integrity and superhydrophobicity even after exposure to extreme thermal stresses and has excellent thermal and electrical properties. The coating can also be reinforced by optimally impregnating the CNT-mesh structure with cross-linked polymers without significantly compromising on superhydrophobicity and electrical conductivity. These superhydrophobic conductive coatings on steel, which is an important structural material, open up possibilities for many new applications in the areas of heat transfer, solar panels, transport of fluids, nonwetting and nonfouling surfaces, temperature resilient coatings, composites, water-walking robots, and naval applications. PMID:19281157

  20. Chromium-Makes stainless steel stainless

    USGS Publications Warehouse

    Kropschot, S.J.; Doebrich, Jeff

    2010-01-01

    Chromium, a steely-gray, lustrous, hard metal that takes a high polish and has a high melting point, is a silvery white, hard, and bright metal plating on steel and other material. Commonly known as chrome, it is one of the most important and indispensable industrial metals because of its hardness and resistance to corrosion. But it is used for more than the production of stainless steel and nonferrous alloys; it is also used to create pigments and chemicals used to process leather.