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Sample records for strengthened ferritic alloy

  1. Design and screening of nanoprecipitates-strengthened advanced ferritic alloys

    SciTech Connect

    Tan, Lizhen; Yang, Ying; Chen, Tianyi; Sridharan, K.; He, Li

    2016-12-30

    Advanced nuclear reactors as well as the life extension of light water reactors require advanced alloys capable of satisfactory operation up to neutron damage levels approaching 200 displacements per atom (dpa). Extensive studies, including fundamental theories, have demonstrated the superior resistance to radiation-induced swelling in ferritic steels, primarily inherited from their body-centered cubic (bcc) structure. This study aims at developing nanoprecipitates strengthened advanced ferritic alloys for advanced nuclear reactor applications. To be more specific, this study aims at enhancing the amorphization ability of some precipitates, such as Laves phase and other types of intermetallic phases, through smart alloying strategy, and thereby promote the crystalline®amorphous transformation of these precipitates under irradiation.

  2. Transient liquid phase bonding of ferritic oxide dispersion strengthened alloys

    NASA Astrophysics Data System (ADS)

    Krishnardula, Venu Gopal

    2006-04-01

    Oxide dispersion strengthened (ODS) alloys possess excellent properties including resistance to oxidation, corrosion, creep and thermal fatigue. In addition, ferritic ODS alloys exhibit resistance to void swelling and are of particular interest to the nuclear industry. The present study involves the joining of fuel cans to end caps that will be utilized in the nuclear industry. Mechanically alloyed (MA) ODS alloys possess coarse columnar grain structure strengthened with nanosize yttria dispersoids. In that past, fusion welding techniques resulted in microstructural disruption leading to poor joints. This work investigated joining of two ferritic MA ODS alloys, MA956 and PM2000, using; (a) Transient liquid phase (TLP) bonding and (b) Solid-state diffusion bonding. TLP bonds were prepared with MA956 and PM2000 in the unrecrystallized and recrystallized conditions using electron beam physical vapor deposited (EBPVD) boron thin films as interlayers. The use of thin interlayers reduced the amount of substrate dissolution and minimized the bondline microstructural disruption. Different bond orientations were also investigated. Successful bonds with better microstructural continuity were obtained when substrates were joined in the unrecrystallized condition followed by post bond recrystallization heat treatment with the substrate faying surface aligned along the working (extrusion or rolling) direction than when substrates were aligned perpendicular to the working direction. This was attributed to the number of yttria stringers cut by the bondline, which is less when the substrate faying surface is lying parallel to the working direction than when the substrate faying surface is lying perpendicular to the working direction. Solid-state diffusion bonding was conducted using MA956 and PM2000 in the unrecrystallized and recrystallized conditions. Bonding occurred only when an unrecrystallized substrate was involved. Bonding occurred at unusually low stresses. This may be

  3. Development of porosity in an oxide dispersion strengthened ferritic alloy containing nanoscale oxide particles

    SciTech Connect

    Schneibel, Joachim H; Liu, Chain T; Hoelzer, David T; Mills, Michael J.; Sarosi, P. M.; Hayashi, Taisuke; Wendt, Ullrich; Heyse, Hartmut

    2007-01-01

    The development of porosity at 1000 C in an oxide dispersion strengthened ferritic alloy containing ultra-fine oxide particles with diameters on the order of a few nm is investigated. A comparison with an alloy fabricated by internal oxidation demonstrates that the porosity formation is associated with mechanical alloying with Y2O3 in argon. The pores grow in spite of a sub-micron grain size suggesting that the grain boundaries are not effective paths for removing entrapped gas from the pores.

  4. Stress relaxation behavior of nanocluster-strengthened ferritic alloy at high temperatures

    SciTech Connect

    Kim, Jeoung H; Byun, Thak Sang; Hoelzer, David T

    2012-01-01

    Stress relaxation behavior was investigated for the nanoclusters/dispersoids-strengthened steels including the nanostructured ferritic alloy 14YWT (SM10), oxide-dispersion strengthened (ODS) Eurofer97, and commercial ODS steel PM2000. The stress relaxation tests were carried out at high temperatures ranging from 600 to 1000 degrees C. Overall, the relaxation rates of 14YWT and ODS-Eurofer97 were lower than that of PM2000. To analyze the strain rate sensitivity of the alloys, the load drop-time curves were converted to the stress-strain rate curves. In the log-log plots of these curves, no significant change in slope was observed in the strain rate range of 2 x 10(-5)-1 x 10(-3)s(-1). At 600 degrees C, 14YWT and ODS-Eurofer97 have similar activation values of similar to 50b(3) while PM2000 has similar to 100b(3). Above 700 degrees C, the differences of the activation energy among alloys become more noticeable with increasing temperature. The activation energies of the three alloys were derived and compared. The rate-controlling mechanisms in the stress relaxation of the three nanoclusters/dispersoids-hardened alloys include dislocation glide and climb, and further study is necessary to clarify detailed contributing mechanisms.

  5. Duplex precipitates and their effects on the room-temperature fracture behaviour of a NiAl-strengthened ferritic alloy

    DOE PAGES

    Sun, Zhiqian; Song, Gian; Ilavsky, Jan; ...

    2015-03-23

    Duplex precipitates are presented in a NiAl-strengthened ferritic alloy. They were characterized by the ultra-small angle X-ray scattering and transmission electron microscope. Fine cooling precipitates with the size of several to tens of nanometres harden the matrix considerably at room temperature. The cracks will likely to initiate from precipitates, and coalesce and propagate quickly through the matrix due to the excessive hardening effect of cooling precipitates, which lead to the premature fracture of NiAl-strengthened ferritic alloys.

  6. High Temperature Deformation Mechanism in Hierarchical and Single Precipitate Strengthened Ferritic Alloys by In Situ Neutron Diffraction Studies

    PubMed Central

    Song, Gian; Sun, Zhiqian; Li, Lin; Clausen, Bjørn; Zhang, Shu Yan; Gao, Yanfei; Liaw, Peter K.

    2017-01-01

    The ferritic Fe-Cr-Ni-Al-Ti alloys strengthened by hierarchical-Ni2TiAl/NiAl or single-Ni2TiAl precipitates have been developed and received great attentions due to their superior creep resistance, as compared to conventional ferritic steels. Although the significant improvement of the creep resistance is achieved in the hierarchical-precipitate-strengthened ferritic alloy, the in-depth understanding of its high-temperature deformation mechanisms is essential to further optimize the microstructure and mechanical properties, and advance the development of the creep resistant materials. In the present study, in-situ neutron diffraction has been used to investigate the evolution of elastic strain of constitutive phases and their interactions, such as load-transfer/load-relaxation behavior between the precipitate and matrix, during tensile deformation and stress relaxation at 973 K, which provide the key features in understanding the governing deformation mechanisms. Crystal-plasticity finite-element simulations were employed to qualitatively compare the experimental evolution of the elastic strain during tensile deformation at 973 K. It was found that the coherent elastic strain field in the matrix, created by the lattice misfit between the matrix and precipitate phases for the hierarchical-precipitate-strengthened ferritic alloy, is effective in reducing the diffusional relaxation along the interface between the precipitate and matrix phases, which leads to the strong load-transfer capability from the matrix to precipitate. PMID:28387230

  7. High temperature deformation mechanism in hierarchical and single precipitate strengthened ferritic alloys by in situ neutron diffraction studies

    DOE PAGES

    Song, Gian; Sun, Zhiqian; Li, Lin; ...

    2017-04-07

    Here, the ferritic Fe-Cr-Ni-Al-Ti alloys strengthened by hierarchical-Ni2TiAl/NiAl or single-Ni2TiAl precipitates have been developed and received great attentions due to their superior creep resistance, as compared to conventional ferritic steels. Although the significant improvement of the creep resistance is achieved in the hierarchical-precipitate-strengthened ferritic alloy, the in-depth understanding of its high-temperature deformation mechanisms is essential to further optimize the microstructure and mechanical properties, and advance the development of the creep resistant materials. In the present study, in-situ neutron diffraction has been used to investigate the evolution of elastic strain of constitutive phases and their interactions, such as load-transfer/load-relaxation behavior betweenmore » the precipitate and matrix, during tensile deformation and stress relaxation at 973 K, which provide the key features in understanding the governing deformation mechanisms. Crystal-plasticity finite-element simulations were employed to qualitatively compare the experimental evolution of the elastic strain during tensile deformation at 973 K. It was found that the coherent elastic strain field in the matrix, created by the lattice misfit between the matrix and precipitate phases for the hierarchical-precipitate-strengthened ferritic alloy, is effective in reducing the diffusional relaxation along the interface between the precipitate and matrix phases, which leads to the strong load-transfer capability from the matrix to precipitate.« less

  8. High Temperature Deformation Mechanism in Hierarchical and Single Precipitate Strengthened Ferritic Alloys by In Situ Neutron Diffraction Studies

    NASA Astrophysics Data System (ADS)

    Song, Gian; Sun, Zhiqian; Li, Lin; Clausen, Bjørn; Zhang, Shu Yan; Gao, Yanfei; Liaw, Peter K.

    2017-04-01

    The ferritic Fe-Cr-Ni-Al-Ti alloys strengthened by hierarchical-Ni2TiAl/NiAl or single-Ni2TiAl precipitates have been developed and received great attentions due to their superior creep resistance, as compared to conventional ferritic steels. Although the significant improvement of the creep resistance is achieved in the hierarchical-precipitate-strengthened ferritic alloy, the in-depth understanding of its high-temperature deformation mechanisms is essential to further optimize the microstructure and mechanical properties, and advance the development of the creep resistant materials. In the present study, in-situ neutron diffraction has been used to investigate the evolution of elastic strain of constitutive phases and their interactions, such as load-transfer/load-relaxation behavior between the precipitate and matrix, during tensile deformation and stress relaxation at 973 K, which provide the key features in understanding the governing deformation mechanisms. Crystal-plasticity finite-element simulations were employed to qualitatively compare the experimental evolution of the elastic strain during tensile deformation at 973 K. It was found that the coherent elastic strain field in the matrix, created by the lattice misfit between the matrix and precipitate phases for the hierarchical-precipitate-strengthened ferritic alloy, is effective in reducing the diffusional relaxation along the interface between the precipitate and matrix phases, which leads to the strong load-transfer capability from the matrix to precipitate.

  9. Gas atomized precursor alloy powder for oxide dispersion strengthened ferritic stainless steel

    NASA Astrophysics Data System (ADS)

    Rieken, Joel Rodney

    Gas atomization reaction synthesis (GARS) was employed as a simplified method for producing precursor powders for oxide dispersion strengthened (ODS) ferritic stainless steels (e.g., Fe-Cr-Y-(Ti,Hf)-O), departing from the conventional mechanical alloying (MA) process. During GARS processing a reactive atomization gas (i.e., Ar-O2) was used to oxidize the powder surfaces during primary break-up and rapid solidification of the molten alloy. This resulted in envelopment of the powders by an ultra-thin (t < 150 nm) metastable Cr-enriched oxide layer that was used as a vehicle for solid-state transport of O into the consolidated microstructure. In an attempt to better understand the kinetics of this GARS reaction, theoretical cooling curves for the atomized droplets were calculated and used to establish an oxidation model for this process. Subsequent elevated temperature heat treatments, which were derived from Rhines pack measurements using an internal oxidation model, were used to promote thermodynamically driven O exchange reactions between trapped films of the initial Cr-enriched surface oxide and internal Y-enriched intermetallic precipitates. This novel microstructural evolution process resulted in the successful formation of nano-metric Y-enriched dispersoids, as confirmed using high energy X-ray diffraction and transmission electron microscopy (TEM), equivalent to conventional ODS alloys from MA powders. The thermal stability of these Y-enriched dispersoids was evaluated using high temperature (1200°C) annealing treatments ranging from 2.5 to 1,000 hrs of exposure. In a further departure from current ODS practice, replacing Ti with additions of Hf appeared to improve the Y-enriched dispersoid thermal stability by means of crystal structure modification. Additionally, the spatial distribution of the dispersoids was found to depend strongly on the original rapidly solidified microstructure. To exploit this, ODS microstructures were engineered from different

  10. Gas atomized precursor alloy powder for oxide dispersion strengthened ferritic stainless steel

    SciTech Connect

    Rieken, Joel

    2011-12-13

    Gas atomization reaction synthesis (GARS) was employed as a simplified method for producing precursor powders for oxide dispersion strengthened (ODS) ferritic stainless steels (e.g., Fe-Cr-Y-(Ti,Hf)-O), departing from the conventional mechanical alloying (MA) process. During GARS processing a reactive atomization gas (i.e., Ar-O2) was used to oxidize the powder surfaces during primary break-up and rapid solidification of the molten alloy. This resulted in envelopment of the powders by an ultra-thin (t < 150 nm) metastable Cr-enriched oxide layer that was used as a vehicle for solid-state transport of O into the consolidated microstructure. In an attempt to better understand the kinetics of this GARS reaction, theoretical cooling curves for the atomized droplets were calculated and used to establish an oxidation model for this process. Subsequent elevated temperature heat treatments, which were derived from Rhines pack measurements using an internal oxidation model, were used to promote thermodynamically driven O exchange reactions between trapped films of the initial Cr-enriched surface oxide and internal Y-enriched intermetallic precipitates. This novel microstructural evolution process resulted in the successful formation of nano-metric Y-enriched dispersoids, as confirmed using high energy X-ray diffraction and transmission electron microscopy (TEM), equivalent to conventional ODS alloys from MA powders. The thermal stability of these Y-enriched dispersoids was evaluated using high temperature (1200°C) annealing treatments ranging from 2.5 to 1,000 hrs of exposure. In a further departure from current ODS practice, replacing Ti with additions of Hf appeared to improve the Y-enriched dispersoid thermal stability by means of crystal structure modification. Additionally, the spatial distribution of the dispersoids was found to depend strongly on the original rapidly solidified microstructure. To exploit this, ODS microstructures were engineered from

  11. Creep behavior of a {beta}{prime}(NiAl) precipitation strengthened ferritic Fe-Cr-Ni-Al alloy

    SciTech Connect

    Zhu, S.M.; Tjong, S.C.; Lai, J.K.L.

    1998-05-22

    Creep in precipitation-strengthened alloys usually exhibits a pronounced transition in the stress vs creep rate relationship due to dislocations bypassing of particles by climb at low stresses. In the present study, a single-slope behavior is observed in creep of {beta}{prime}(NiAl) strengthened ferritic Fe-19Cr-4Ni-2Al alloy in the temperature range 873--923 K. The alloy exhibits anomalously high values of apparent stress exponent and activation energy (980 kJ/mol). Transmission electron microscopy examination of the deformation microstructure reveals the occurrence of attractive dislocation/particle interaction, a feature which is usually observed in dispersion-strengthened alloys. Such an attractive dislocation particle interaction makes the local climb of dislocations over particles a realistic configuration at low stresses. The creep data are analyzed by the back-stress approach and by the recent dislocation-climb theories based on attractive interaction between dislocations and particles. By considering a back stress, all data can be rationalized by a power-law with a stress exponent of 4 and a creep activation energy close to the self-diffusion energy of the matrix lattice. Local climb together with the attractive but not strong interactions between the dislocations and particles is suggested to be the operative deformation mechanism at low stresses and to account for the single-slope behavior in the stress/creep rate relationship of this alloy.

  12. Nano-sized precipitate stability and its controlling factors in a NiAl-strengthened ferritic alloy

    PubMed Central

    Sun, Zhiqian; Song, Gian; Ilavsky, Jan; Ghosh, Gautam; Liaw, Peter K.

    2015-01-01

    Coherent B2-ordered NiAl-type precipitates have been used to reinforce solid-solution body-centered-cubic iron for high-temperature application in fossil-energy power plants. In this study, we investigate the stability of nano-sized precipitates in a NiAl-strengthened ferritic alloy at 700–950 °C using ultra-small angle X-ray scattering and electron microscopies. Here we show that the coarsening kinetics of NiAl-type precipitates is in excellent agreement with the ripening model in multicomponent alloys. We further demonstrate that the interfacial energy between the matrix and NiAl-type precipitates is strongly dependent on differences in the matrix/precipitate compositions. Our results profile the ripening process in multicomponent alloys by illustrating controlling factors of interfacial energy, diffusivities, and element partitioning. The study provides guidelines to design and develop high-temperature alloys with stable microstructures for long-term service. PMID:26537060

  13. Dispersoid Distribution and Microstructure in Fe-Cr-Al Ferritic Oxide Dispersion-Strengthened Alloy Prepared by Friction Consolidation

    SciTech Connect

    Catalini, David; Kaoumi, Djamel; Reynolds, Anthony; Grant, Glenn J.

    2015-07-09

    INCOLOY® MA956 is a ferritic Oxide Dispersion Strengthened (ODS) alloy. Three different oxides, Y4Al2O9, YAlO3 and Y3Al5O12, have been observed in this alloy. The oxide particle sizes range from just a few up to hundreds of nm and these particles are responsible of the high temperature mechanical strength of this alloy. Mechanically alloyed MA956 powder was consolidated via Friction Consolidation using three different processing conditions. As a result, three small compacts of low porosity were produced. The compacts exhibited a refined equiaxed grain structure with grain sizes smaller than 10 µm and the desired oxide dispersion.YAlO3 and Y3Al5O12 were identified in the compacts by Scanning Electron Microscopy (SEM), Electron Dispersive Spectroscopy (EDS) and X-ray diffraction (XRD). The size distribution of precipitates above 50 nm showed a direct proportionality between average precipitate size and grain size. The total energy input during processing was correlated with the relative amount of each of the oxides in the disks: the higher the total processing energy input, the higher the relative amount of Y3Al5O12 precipitates. The elemental composition of the oxide precipitates was also probed individually by EDS showing an aluminum enrichment trend as precipitates grow in size.

  14. Nano-sized precipitate stability and its controlling factors in a NiAl-strengthened ferritic alloy.

    PubMed

    Sun, Zhiqian; Song, Gian; Ilavsky, Jan; Ghosh, Gautam; Liaw, Peter K

    2015-11-05

    Coherent B2-ordered NiAl-type precipitates have been used to reinforce solid-solution body-centered-cubic iron for high-temperature application in fossil-energy power plants. In this study, we investigate the stability of nano-sized precipitates in a NiAl-strengthened ferritic alloy at 700-950 °C using ultra-small angle X-ray scattering and electron microscopies. Here we show that the coarsening kinetics of NiAl-type precipitates is in excellent agreement with the ripening model in multicomponent alloys. We further demonstrate that the interfacial energy between the matrix and NiAl-type precipitates is strongly dependent on differences in the matrix/precipitate compositions. Our results profile the ripening process in multicomponent alloys by illustrating controlling factors of interfacial energy, diffusivities, and element partitioning. The study provides guidelines to design and develop high-temperature alloys with stable microstructures for long-term service.

  15. Nano-sized precipitate stability and its controlling factors in a NiAl-strengthened ferritic alloy

    SciTech Connect

    Sun, Zhiqian; Song, Gian; Ilavsky, Jan; Ghosh, Gautam; Liaw, Peter K.

    2015-11-05

    Coherent B2-ordered NiAl-type precipitates have been used to reinforce solid-solution bodycentered- cubic iron for high-temperature application in fossil-energy power plants. In this study, the stability of nano-sized precipitates in a NiAl-strengthened ferritic alloy was investigated at 700 - 950°C using ultra-small angle X-ray scattering and electron microscopies. Here we show that the coarsening kinetics of NiAl-type precipitates is in excellent agreement with the ripening model in multicomponent alloys. We further demonstrate that the interfacial energy between the matrix and NiAl-type precipitates is strongly dependent to differences in the matrix/precipitate compositions. The results profile the ripening process in multicomponent alloys by illustrating controlling factors (i.e., interfacial energy, diffusivities, and element partitioning). As a result, the study provides guidelines to design and develop high-temperature alloys with stable microstructures for long-term service.

  16. Nano-sized precipitate stability and its controlling factors in a NiAl-strengthened ferritic alloy

    DOE PAGES

    Sun, Zhiqian; Song, Gian; Ilavsky, Jan; ...

    2015-11-05

    Coherent B2-ordered NiAl-type precipitates have been used to reinforce solid-solution bodycentered- cubic iron for high-temperature application in fossil-energy power plants. In this study, the stability of nano-sized precipitates in a NiAl-strengthened ferritic alloy was investigated at 700 - 950°C using ultra-small angle X-ray scattering and electron microscopies. Here we show that the coarsening kinetics of NiAl-type precipitates is in excellent agreement with the ripening model in multicomponent alloys. We further demonstrate that the interfacial energy between the matrix and NiAl-type precipitates is strongly dependent to differences in the matrix/precipitate compositions. The results profile the ripening process in multicomponent alloys bymore » illustrating controlling factors (i.e., interfacial energy, diffusivities, and element partitioning). As a result, the study provides guidelines to design and develop high-temperature alloys with stable microstructures for long-term service.« less

  17. Epitaxial Fe/Y2O3 interfaces as a model system for oxide-dispersion-strengthened ferritic alloys

    NASA Astrophysics Data System (ADS)

    Kaspar, T. C.; Bowden, M. E.; Wang, C. M.; Shutthanandan, V.; Overman, N. R.; van Ginhoven, R. M.; Wirth, B. D.; Kurtz, R. J.

    2015-02-01

    The fundamental mechanisms underlying the superior radiation tolerance properties of oxide-dispersion-strengthened ferritic steels and nanostructured ferritic alloys are poorly understood. Thin film heterostructures of Fe/Y2O3 can serve as a model system for fundamental studies of radiation damage. Epitaxial thin films of Y2O3 were deposited by pulsed laser deposition on 8% Y:ZrO2 (YSZ) substrates with (1 0 0), (1 1 0), and (1 1 1) orientation. Metallic Fe was subsequently deposited by molecular beam epitaxy. Characterization by X-ray diffraction and Rutherford backscattering spectrometry in the channeling geometry revealed a degree of epitaxial or axiotaxial orientation for Fe(2 1 1) deposited on Y2O3(1 1 0)/YSZ(1 1 0). In contrast, Fe on Y2O3(1 1 1)/YSZ(1 1 1) was fully polycrystalline, and Fe on Y2O3(1 0 0)/YSZ(1 0 0) exhibited out-of-plane texture in the [1 1 0] direction with little or no preferential in-plane orientation. Scanning transmission electron microscopy imaging of Fe(2 1 1)/Y2O3(1 1 0)/YSZ(1 10) revealed a strongly islanded morphology for the Fe film, with no epitaxial grains visible in the cross-sectional sample. Well-ordered Fe grains with no orientation to the underlying Y2O3 were observed. Well-ordered crystallites of Fe with both epitaxial and non-epitaxial orientations on Y2O3 are a promising model system for fundamental studies of radiation damage phenomena. This is illustrated with preliminary results of He bubble formation following implantation with a helium ion microscope. He bubble formation is shown to preferentially occur at the Fe/Y2O3 interface.

  18. Structure and elevated temperature properties of carbon-free ferritic alloys strengthened by a Laves phase

    NASA Technical Reports Server (NTRS)

    Bhandarkar, M. D.; Zackay, V. F.; Parker, E. R.; Bhat, M. S.

    1975-01-01

    A Laves phase, Fe2Ta, was utilized to obtain good elevated temperature properties in a carbon-free iron alloy containing 1 at. pct Ta and 7 at. pct Cr. Room temperature embrittlement resulting from the precipitation of the Laves phase at grain boundaries was overcome by spheroidizing the precipitate. This was accomplished by thermally cycling the alloys through the alpha to gamma transformation. The short-time yield strength of the alloys decreased very slowly with increase in test temperature up to 600 C, but above this temperature, the strength decreased rapidly. Results of constant load creep and stress rupture tests conducted at several temperatures and stresses indicated that the rupture and creep strengths of spheroidized 1 Ta-7 Cr alloy were higher than those of several commercial steels containing chromium and/or molybdenum carbides but lower than those of steels containing substantial amounts of tungsten and vanadium. When molybdenum was added to the base Fe-Ta-Cr alloy, the rupture and creep strengths were considerably increased.

  19. Low activation ferritic alloys

    DOEpatents

    Gelles, D.S.; Ghoniem, N.M.; Powell, R.W.

    1985-02-07

    Low activation ferritic alloys, specifically bainitic and martensitic stainless steels, are described for use in the production of structural components for nuclear fusion reactors. They are designed specifically to achieve low activation characteristics suitable for efficient waste disposal. The alloys essentially exclude molybdenum, nickel, nitrogen and niobium. Strength is achieved by substituting vanadium, tungsten, and/or tantalum in place of the usual molybdenum content in such alloys.

  20. Low activation ferritic alloys

    DOEpatents

    Gelles, David S.; Ghoniem, Nasr M.; Powell, Roger W.

    1986-01-01

    Low activation ferritic alloys, specifically bainitic and martensitic stainless steels, are described for use in the production of structural components for nuclear fusion reactors. They are designed specifically to achieve low activation characteristics suitable for efficient waste disposal. The alloys essentially exclude molybdenum, nickel, nitrogen and niobium. Strength is achieved by substituting vanadium, tungsten, and/or tantalum in place of the usual molybdenum content in such alloys.

  1. High-Temperature Tensile Properties of Nano-Oxide Dispersion Strengthened Ferritic Steels Produced by Mechanical Alloying and Spark Plasma Sintering

    NASA Astrophysics Data System (ADS)

    Boulnat, Xavier; Fabregue, Damien; Perez, Michel; Mathon, Marie-Hélène; de Carlan, Yann

    2013-06-01

    Oxide-dispersion strengthened (ODS) ferritic steels were produced by mechanical alloying and subsequent spark plasma sintering. Very fast heating rates were used to minimize porosity when controlling grain size and precipitation of dispersoids within a compacted material. Sintering cycles performed at 1373 K (1100 °C) induced heterogeneous, but fine grain size distribution and high density of nano-oxides. Yield strengths at room temperature and at 923 K (650 °C) are 975 MPa and 298 MPa, respectively. Furthermore, high-temperature ductility is much increased: total strain of 28 pct at 923 K (650 °C).

  2. Fabrication of 13Cr-2Mo Ferritic/Martensitic Oxide-Dispersion-Strengthened Steel Components by Mechanical Alloying and Spark-Plasma Sintering

    NASA Astrophysics Data System (ADS)

    Bogachev, I.; Grigoryev, E.; Khasanov, O. L.; Olevsky, E.

    2014-06-01

    The outcomes of the mechanical alloying of 13Cr-2Mo ferritic/martensitic steel and yttria (oxide-dispersion-strengthened steel) powders in a ball mill are reported in terms of the powder particle size and morphology evolution. The optimal ball mill rotation speed and the milling time are discussed. The densification kinetics of the mechanically alloyed powder during the process of spark-plasma sintering is analyzed. An optimal set of the compaction processing parameters, including the maximum temperature, the dwell time, and the heating rate, is determined. The specifics of the densification are discussed in terms of the impact of major spark-plasma sintering parameters as well as the possible phase transformations occurring during compaction processing.

  3. Deformation mechanisms in a precipitation-strengthened ferritic super alloy revealed by in situ neutron dffraction studies at elevated temperatures

    SciTech Connect

    Huang, Shenyan; Gao, Yanfei; An, Ke; Zheng, Lili; Teng, Zhenke; Wu, Wei; Liaw, Peter K.

    2015-01-01

    The ferritic superalloy Fe–10Ni–6.5Al–10Cr–3.4Mo strengthened by ordered (Ni,Fe)AlB2-type precipitates is a candidate material for ultra-supercritical steam turbine applications above 923 K. Despite earlier success in improving its room-temperature ductility, the creep resistance of this material at high temperatures needs to be further improved, which requires a fundamental understanding of the high-temperature deformation mechanisms at the scales of individual phases and grains. In situ neutron diffraction has been utilized to investigate the lattice strain evolution and the microscopic load-sharing mechanisms during tensile deformation of this ferritic superalloy at elevated temperatures. Finite-element simulations based on the crystal plasticity theory are employed and compared with the experimental results, both qualitatively and quantitatively. Based on these interphase and intergranular load-partitioning studies, it is found that the deformation mechanisms change from dislocation slip to those related to dislocation climb, diffusional flow and possibly grain boundary sliding, below and above 873 K, respectively. Insights into microstructural design for enhancing creep resistance are also discussed.

  4. TEM and HRTEM study of oxide particles in an Al-alloyed high-Cr oxide dispersion strengthened ferritic steel with Hf addition

    NASA Astrophysics Data System (ADS)

    Dou, Peng; Kimura, Akihiko; Kasada, Ryuta; Okuda, Takanari; Inoue, Masaki; Ukai, Shigeharu; Ohnuki, Somei; Fujisawa, Toshiharu; Abe, Fujio; Jiang, Shan; Yang, Zhigang

    2017-03-01

    The nanoparticles in an Al-alloyed high-Cr oxide dispersion strengthened (ODS) ferritic steel with Hf addition, i.e., SOC-16 (Fe-15Cr-2W-0.1Ti-4Al-0.62Hf-0.35Y2O3), have been examined by transmission electron microscopy (TEM) and high resolution transmission electron microscopy (HRTEM). Relative to an Al-alloyed high-Cr ODS ferritic steel without Hf addition, i.e., SOC-9 (Fe-15.5Cr-2W-0.1Ti-4Al-0.35Y2O3), the dispersion morphology and coherency of the oxide nanoparticles in SOC-16 were significantly improved. Almost all the small nanoparticles (diameter <10 nm) in SOC-16 were found to be consistent with cubic Y2Hf2O7 oxides with the anion-deficient fluorite structure and coherent with the bcc steel matrix. The larger particles (diameter >10 nm) were also mainly identified as cubic Y2Hf2O7 oxides with the anion-deficient fluorite structure. The results presented here are compared with those of SOC-9 with a brief discussion of the underlying mechanisms of the unusual thermal and irradiation stabilities of the oxides as well as the superior strength, excellent irradiation tolerance and extraordinary corrosion resistance of SOC-16.

  5. Development of oxide dispersion strengthened ferritic steels for fusion

    NASA Astrophysics Data System (ADS)

    Mukhopadhyay, D. K.; Froes, F. H.; Gelles, D. S.

    1998-10-01

    An oxide dispersion strengthened (ODS) ferritic steel with high temperature strength has been developed in line with low activation criteria for application in fusion power systems. The composition Fe-13.5Cr-2W-0.5Ti-0.25Y 2O 3 was chosen to provide a minimum chromium content to insure fully delta-ferrite stability. High temperature strength has been demonstrated by measuring creep response of the ODS alloy in uniaxial tension at 650°C and 900°C in an inert atmosphere chamber. Results of tests at 900°C demonstrate that this alloy has creep properties similar to other alloys of similar design and can be considered for use in high temperature fusion power system designs. The alloy selection process, materials production, microstructural evaluation and creep testing are described.

  6. Development of oxide dispersion strengthened ferritic steels for fusion

    SciTech Connect

    Mukhopadhyay, D.K.; Froes, F.H.; Gelles, D.S.

    1998-03-01

    An oxide dispersion strengthened (ODS) ferritic steel with high temperature strength has been developed in line with low activation criteria for application in fusion power systems. The composition Fe-13.5Cr-2W-0.5Ti-0.25Y{sub 2}O{sup 3} was chosen to provide a minimum chromium content to insure fully delta-ferrite stability. High temperature strength has been demonstrated by measuring creep response of the ODS alloy in uniaxial tension at 650 and 900 C in an inert atmosphere chamber. Results of tests at 900 C demonstrate that this alloy has creep properties similar to other alloys of similar design and can be considered for use in high temperature fusion power system designs. The alloy selection process, materials production, microstructural evaluation and creep testing are described.

  7. High strength ferritic alloy

    DOEpatents

    Hagel, William C.; Smidt, Frederick A.; Korenko, Michael K.

    1977-01-01

    A high-strength ferritic alloy useful for fast reactor duct and cladding applications where an iron base contains from about 9% to about 13% by weight chromium, from about 4% to about 8% by weight molybdenum, from about 0.2% to about 0.8% by weight niobium, from about 0.1% to about 0.3% by weight vanadium, from about 0.2% to about 0.8% by weight silicon, from about 0.2% to about 0.8% by weight manganese, a maximum of about 0.05% by weight nitrogen, a maximum of about 0.02% by weight sulfur, a maximum of about 0.02% by weight phosphorous, and from about 0.04% to about 0.12% by weight carbon.

  8. Ferritic Alloys with Extreme Creep Resistance via Coherent Hierarchical Precipitates.

    PubMed

    Song, Gian; Sun, Zhiqian; Li, Lin; Xu, Xiandong; Rawlings, Michael; Liebscher, Christian H; Clausen, Bjørn; Poplawsky, Jonathan; Leonard, Donovan N; Huang, Shenyan; Teng, Zhenke; Liu, Chain T; Asta, Mark D; Gao, Yanfei; Dunand, David C; Ghosh, Gautam; Chen, Mingwei; Fine, Morris E; Liaw, Peter K

    2015-11-09

    There have been numerous efforts to develop creep-resistant materials strengthened by incoherent particles at high temperatures and stresses in response to future energy needs for steam turbines in thermal-power plants. However, the microstructural instability of the incoherent-particle-strengthened ferritic steels limits their application to temperatures below 900 K. Here, we report a novel ferritic alloy with the excellent creep resistance enhanced by coherent hierarchical precipitates, using the integrated experimental (transmission-electron microscopy/scanning-transmission-electron microscopy, in-situ neutron diffraction, and atom-probe tomography) and theoretical (crystal-plasticity finite-element modeling) approaches. This alloy is strengthened by nano-scaled L21-Ni2TiAl (Heusler phase)-based precipitates, which themselves contain coherent nano-scaled B2 zones. These coherent hierarchical precipitates are uniformly distributed within the Fe matrix. Our hierarchical structure material exhibits the superior creep resistance at 973 K in terms of the minimal creep rate, which is four orders of magnitude lower than that of conventional ferritic steels. These results provide a new alloy-design strategy using the novel concept of hierarchical precipitates and the fundamental science for developing creep-resistant ferritic alloys. The present research will broaden the applications of ferritic alloys to higher temperatures.

  9. Ferritic Alloys with Extreme Creep Resistance via Coherent Hierarchical Precipitates

    PubMed Central

    Song, Gian; Sun, Zhiqian; Li, Lin; Xu, Xiandong; Rawlings, Michael; Liebscher, Christian H.; Clausen, Bjørn; Poplawsky, Jonathan; Leonard, Donovan N.; Huang, Shenyan; Teng, Zhenke; Liu, Chain T.; Asta, Mark D.; Gao, Yanfei; Dunand, David C.; Ghosh, Gautam; Chen, Mingwei; Fine, Morris E.; Liaw, Peter K.

    2015-01-01

    There have been numerous efforts to develop creep-resistant materials strengthened by incoherent particles at high temperatures and stresses in response to future energy needs for steam turbines in thermal-power plants. However, the microstructural instability of the incoherent-particle-strengthened ferritic steels limits their application to temperatures below 900 K. Here, we report a novel ferritic alloy with the excellent creep resistance enhanced by coherent hierarchical precipitates, using the integrated experimental (transmission-electron microscopy/scanning-transmission-electron microscopy, in-situ neutron diffraction, and atom-probe tomography) and theoretical (crystal-plasticity finite-element modeling) approaches. This alloy is strengthened by nano-scaled L21-Ni2TiAl (Heusler phase)-based precipitates, which themselves contain coherent nano-scaled B2 zones. These coherent hierarchical precipitates are uniformly distributed within the Fe matrix. Our hierarchical structure material exhibits the superior creep resistance at 973 K in terms of the minimal creep rate, which is four orders of magnitude lower than that of conventional ferritic steels. These results provide a new alloy-design strategy using the novel concept of hierarchical precipitates and the fundamental science for developing creep-resistant ferritic alloys. The present research will broaden the applications of ferritic alloys to higher temperatures. PMID:26548303

  10. Ferritic Alloys with Extreme Creep Resistance via Coherent Hierarchical Precipitates

    DOE PAGES

    Song, Gian; Sun, Zhiqian; Li, Lin; ...

    2015-11-09

    There have been numerous efforts to develop creep-resistant materials strengthened by incoherent particles at high temperatures and stresses in response to future energy needs for steam turbines in thermal-power plants. However, the microstructural instability of the incoherent-particle-strengthened ferritic steels limits their application to temperatures below 900 K. Here, we report a novel ferritic alloy with the excellent creep resistance enhanced by coherent hierarchical precipitates, using the integrated experimental (transmission-electron microscopy/scanning-transmission-electron microscopy, in-situ neutron diffraction, and atom-probe tomography) and theoretical (crystal-plasticity finite-element modeling) approaches. This alloy is strengthened by nano-scaled L21-Ni2TiAl (Heusler phase)-based precipitates, which themselves contain coherent nano-scaled B2 zones.more » These coherent hierarchical precipitates are uniformly distributed within the Fe matrix. Our hierarchical structure material exhibits the superior creep resistance at 973 K in terms of the minimal creep rate, which is four orders of magnitude lower than that of conventional ferritic steels. These results provide a new alloy-design strategy using the novel concept of hierarchical precipitates and the fundamental science for developing creep-resistant ferritic alloys. Finally, the present research will broaden the applications of ferritic alloys to higher temperatures.« less

  11. Ferritic Alloys with Extreme Creep Resistance via Coherent Hierarchical Precipitates

    NASA Astrophysics Data System (ADS)

    Song, Gian; Sun, Zhiqian; Li, Lin; Xu, Xiandong; Rawlings, Michael; Liebscher, Christian H.; Clausen, Bjørn; Poplawsky, Jonathan; Leonard, Donovan N.; Huang, Shenyan; Teng, Zhenke; Liu, Chain T.; Asta, Mark D.; Gao, Yanfei; Dunand, David C.; Ghosh, Gautam; Chen, Mingwei; Fine, Morris E.; Liaw, Peter K.

    2015-11-01

    There have been numerous efforts to develop creep-resistant materials strengthened by incoherent particles at high temperatures and stresses in response to future energy needs for steam turbines in thermal-power plants. However, the microstructural instability of the incoherent-particle-strengthened ferritic steels limits their application to temperatures below 900 K. Here, we report a novel ferritic alloy with the excellent creep resistance enhanced by coherent hierarchical precipitates, using the integrated experimental (transmission-electron microscopy/scanning-transmission-electron microscopy, in-situ neutron diffraction, and atom-probe tomography) and theoretical (crystal-plasticity finite-element modeling) approaches. This alloy is strengthened by nano-scaled L21-Ni2TiAl (Heusler phase)-based precipitates, which themselves contain coherent nano-scaled B2 zones. These coherent hierarchical precipitates are uniformly distributed within the Fe matrix. Our hierarchical structure material exhibits the superior creep resistance at 973 K in terms of the minimal creep rate, which is four orders of magnitude lower than that of conventional ferritic steels. These results provide a new alloy-design strategy using the novel concept of hierarchical precipitates and the fundamental science for developing creep-resistant ferritic alloys. The present research will broaden the applications of ferritic alloys to higher temperatures.

  12. Ferritic Alloys with Extreme Creep Resistance via Coherent Hierarchical Precipitates

    SciTech Connect

    Song, Gian; Sun, Zhiqian; Li, Lin; Xu, Xiandong; Rawlings, Michael; Liebscher, Christian H.; Clausen, Bjørn; Poplawsky, Jonathan; Leonard, Donovan N.; Huang, Shenyan; Teng, Zhenke; Liu, Chain T.; Asta, Mark D.; Gao, Yanfei; Dunand, David C.; Ghosh, Gautam; Chen, Mingwei; Fine, Morris E.; Liaw, Peter K.

    2015-11-09

    There have been numerous efforts to develop creep-resistant materials strengthened by incoherent particles at high temperatures and stresses in response to future energy needs for steam turbines in thermal-power plants. However, the microstructural instability of the incoherent-particle-strengthened ferritic steels limits their application to temperatures below 900 K. Here, we report a novel ferritic alloy with the excellent creep resistance enhanced by coherent hierarchical precipitates, using the integrated experimental (transmission-electron microscopy/scanning-transmission-electron microscopy, in-situ neutron diffraction, and atom-probe tomography) and theoretical (crystal-plasticity finite-element modeling) approaches. This alloy is strengthened by nano-scaled L21-Ni2TiAl (Heusler phase)-based precipitates, which themselves contain coherent nano-scaled B2 zones. These coherent hierarchical precipitates are uniformly distributed within the Fe matrix. Our hierarchical structure material exhibits the superior creep resistance at 973 K in terms of the minimal creep rate, which is four orders of magnitude lower than that of conventional ferritic steels. These results provide a new alloy-design strategy using the novel concept of hierarchical precipitates and the fundamental science for developing creep-resistant ferritic alloys. Finally, the present research will broaden the applications of ferritic alloys to higher temperatures.

  13. Joining Techniques for Ferritic ODS Alloys

    SciTech Connect

    V.G. Krishnardula; V.G. Krishnardula; D.E. Clark; T.C. Totemeier

    2005-06-01

    This report presents results of research on advanced joining techniques for ferritic oxide-dispersion strengthened alloys MA956 and PM2000. The joining techniques studied were resistance pressure welding (also known as pressure forge welding), transient liquid phase bonding, and diffusion bonding. All techniques were shown to produce sound joints in fine-grained, unrecrystallized alloys. Post-bond heat treatment to produce a coarse-grained, recrystallized microstructure resulted in grain growth across the bondline for transient liquid phase and diffusion bonds, giving microstructures essentially identical to that of the parent alloy in the recrystallized condition. The effects of bond orientation, boron interlayer thickness, and bonding parameters are discussed for transient liquid phase and diffusion bonding. The report concludes with a brief discussion of ODS joining techniques and their applicability to GEN IV reactor systems.

  14. Tensile and fracture toughness properties of the nanostructured oxide dispersion strengthened ferritic alloy 13Cr-1W-0.3Ti-0.3Y 2O 3

    NASA Astrophysics Data System (ADS)

    Eiselt, Ch. Ch.; Klimenkov, M.; Lindau, R.; Möslang, A.; Odette, G. R.; Yamamoto, T.; Gragg, D.

    2011-10-01

    The realization of fusion power as an attractive energy source requires advanced structural materials that can cope with ultra-severe thermo-mechanical loads and high neutron fluxes experienced by fusion power plant components, such as the first wall, divertor and blanket structures. Towards this end, two variants of a 13Cr-1W-0.3Ti-0.3Y 2O 3 reduced activation ferritic (RAF-) ODS steel were produced by ball milling phase blended Fe-13Cr-1W, 0.3Y 20 3 and 0.3Ti powders in both argon and hydrogen atmospheres. The milled powders were consolidated by hot isostatic pressing (HIP). The as-HIPed alloys were then hot rolled into 6 mm plates. Microstructural, tensile and fracture toughness characterization of the hot rolled alloys are summarized here and compared to results previously reported for the as-HIPed condition.

  15. Tantalum modified ferritic iron base alloys

    NASA Technical Reports Server (NTRS)

    Oldrieve, R. E.; Blankenship, C. P. (Inventor)

    1977-01-01

    Strong ferritic alloys of the Fe-CR-Al type containing 0.4% to 2% tantalum were developed. These alloys have improved fabricability without sacrificing high temperature strength and oxidation resistance in the 800 C (1475 F) to 1040 C (1900 F) range.

  16. Cold worked ferritic alloys and components

    DOEpatents

    Korenko, Michael K.

    1984-01-01

    This invention relates to liquid metal fast breeder reactor and steam generator precipitation hardening fully ferritic alloy components which have a microstructure substantially free of the primary precipitation hardening phase while having cells or arrays of dislocations of varying population densities. It also relates to the process by which these components are produced, which entails solution treating the alloy followed by a final cold working step. In this condition, the first significant precipitation hardening of the component occurs during high temperature use.

  17. Fabrication of oxide dispersion strengthened ferritic clad fuel pins

    SciTech Connect

    Zirker, L.R. ); Bottcher, J.H. ); Shikakura, S. ); Tsai, C.L. . Dept. of Welding Engineering); Hamilton, M.L. )

    1991-01-01

    A resistance butt welding procedure was developed and qualified for joining ferritic fuel pin cladding to end caps. The cladding are INCO MA957 and PNC ODS lots 63DSA and 1DK1, ferritic stainless steels strengthened by oxide dispersion, while the end caps are HT9 a martensitic stainless steel. With adequate parameter control the weld is formed without a residual melt phase and its strength approaches that of the cladding. This welding process required a new design for fuel pin end cap and weld joint. Summaries of the development, characterization, and fabrication processes are given for these fuel pins. 13 refs., 6 figs., 1 tab.

  18. Development of Oxide Dispersion Strengthened (ODS) Ferritic Steel Through Powder Forging

    NASA Astrophysics Data System (ADS)

    Kumar, Deepak; Prakash, Ujjwal; Dabhade, Vikram V.; Laha, K.; Sakthivel, T.

    2017-02-01

    Oxide dispersion strengthened (ODS) ferritic steels are candidates for cladding tubes in fast breeder nuclear reactors. In this study, an 18%Cr ODS ferritic steel was prepared through powder forging route. Elemental powders with a nominal composition of Fe-18Cr-2 W-0.2Ti (composition in wt.%) with 0 and 0.35% yttria were prepared by mechanical alloying in a Simoloyer attritor under argon atmosphere. The alloyed powders were heated in a mild steel can to 1473 K under flowing hydrogen atmosphere. The can was then hot forged. Steps of sealing, degassing and evacuation are eliminated by using powder forging. Heating ODS powder in hydrogen atmosphere ensures good bonding between alloy powders. A dense ODS alloy with an attractive combination of strength and ductility was obtained after re-forging. On testing at 973 K, a loss in ductility was observed in yttria-containing alloy. The strength and ductility increased with increase in strain rate at 973 K. Reasons for this are discussed. The ODS alloy exhibited a recrystallized microstructure which is difficult to achieve by extrusion. No prior particle boundaries were observed after forging. The forged compacts exhibited isotropic mechanical properties. It is suggested that powder forging may offer several advantages over the traditional extrusion/HIP routes for fabrication of ODS alloys.

  19. Development of Oxide Dispersion Strengthened (ODS) Ferritic Steel Through Powder Forging

    NASA Astrophysics Data System (ADS)

    Kumar, Deepak; Prakash, Ujjwal; Dabhade, Vikram V.; Laha, K.; Sakthivel, T.

    2017-04-01

    Oxide dispersion strengthened (ODS) ferritic steels are candidates for cladding tubes in fast breeder nuclear reactors. In this study, an 18%Cr ODS ferritic steel was prepared through powder forging route. Elemental powders with a nominal composition of Fe-18Cr-2 W-0.2Ti (composition in wt.%) with 0 and 0.35% yttria were prepared by mechanical alloying in a Simoloyer attritor under argon atmosphere. The alloyed powders were heated in a mild steel can to 1473 K under flowing hydrogen atmosphere. The can was then hot forged. Steps of sealing, degassing and evacuation are eliminated by using powder forging. Heating ODS powder in hydrogen atmosphere ensures good bonding between alloy powders. A dense ODS alloy with an attractive combination of strength and ductility was obtained after re-forging. On testing at 973 K, a loss in ductility was observed in yttria-containing alloy. The strength and ductility increased with increase in strain rate at 973 K. Reasons for this are discussed. The ODS alloy exhibited a recrystallized microstructure which is difficult to achieve by extrusion. No prior particle boundaries were observed after forging. The forged compacts exhibited isotropic mechanical properties. It is suggested that powder forging may offer several advantages over the traditional extrusion/HIP routes for fabrication of ODS alloys.

  20. DISPERSION STRENGTHENED NICKEL-BASE ALLOYS.

    DTIC Science & Technology

    The swaged cone of extruded Nichrome-thoria alloys prepared by the thermal decomposition of thorium nitrate onto alloy powder indicated descreased... swaging of these dispersion-strengthened Nichrome alloys was dependent on the presence of a mild steel jacket on the alloy rod as a result of the canned...extrusion practice. Efforts to cold swage the alloy materials without this jacket were unsuccessful. (Author)

  1. Development oxide dispersion strengthened ferritic steels for fusion

    SciTech Connect

    Mukhopadhyay, D.K.; Froes, F.H.; Gelles, D.S.

    1997-04-01

    Uniaxial tension creep response is reported for an oxide dispersion strengthened (ODS) steel, Fe-13.5Cr-2W-0.5Ti-0.25 Y{sub 2}O{sub 3} (in weight percent) manufactured using the mechanical alloying process. Acceptable creep response is obtained at 900{degrees}C.

  2. Helium entrapment in a nanostructured ferritic alloy

    SciTech Connect

    Edmondson, Philip D; Parish, Chad M; Zhang, Yanwen; Hallen, Dr Anders; Miller, Michael K

    2011-01-01

    The nanostructured ferritic alloy 14YWT has been irradiated with He ions to simulate accumulation of He during the service life of a nuclear reactor to test the hypothesis that the large surface area for nanoclusters is a preferential nucleation site for bubbles. Transmission electron microscopy and atom probe tomography showed that high number densities of He bubbles were formed on the surface of nanoclusters and Ti(C,N) precipitates, and along grain boundaries and dislocations. At higher fluences, facetted bubbles are formed and it is postulated that the lowest energy state configuration is the truncated rhombic dodecahedron.

  3. High strength ferritic alloy-D53

    DOEpatents

    Hagel, William C.; Smidt, Frederick A.; Korenko, Michael K.

    1977-01-01

    A high strength ferritic alloy is described having from about 0.2% to about 0.8% by weight nickel, from about 2.5% to about 3.6% by weight chromium, from about 2.5% to about 3.5% by weight molybdenum, from about 0.1% to about 0.5% by weight vanadium, from about 0.1% to about 0.5% by weight silicon, from about 0.1% to about 0.6% by weight manganese, from about 0.12% to about 0.20% by weight carbon, from about 0.02% to about 0.1% by weight boron, a maximum of about 0.05% by weight nitrogen, a maximum of about 0.02% by weight phosphorous, a maximum of about 0.02% by weight sulfur, and the balance iron.

  4. Charpy impact test results for low-activation ferritic alloys

    SciTech Connect

    Cannon, N.S.; Hu, W.L.; Gelles, D.S.

    1987-05-01

    The objective of this work is to evaluate the shift of the ductile to brittle transition temperature (DBTT) and the reduction of the upper shelf energy (USE) due to neutron irradiation of low activation ferritic alloys. Six low activation ferritic alloys have been tested following irradiation at 365/sup 0/C to 10 dpa and compared with control specimens in order to assess the effect of irradiation on Charpy impact properties.

  5. Mechanosynthesis of A Ferritic ODS (Oxide Dispersion Strengthened) Steel Containing 14% Chromium and Its Characterization

    NASA Astrophysics Data System (ADS)

    Rivai, A. K.; Dimyati, A.; Adi, W. A.

    2017-05-01

    One of the advanced materials for application at high temperatures which is aggressively developed in the world is ODS (Oxide Dispersion strengthened) steel. ODS ferritic steels are one of the candidate materials for future nuclear reactors in the world (Generation IV reactors) because it is able to be used in the reactor above 600 °C. ODS ferritic steels have also been developed for the interconnect material of SOFC (Solid Oxide Fuel Cell) which will be exposed to about 800 °C of temperature. The steel is strengthened by dispersing homogeneously of oxide particles (ceramic) in nano-meter sized in the matrix of the steel. Synthesis of a ferritic ODS steel by dispersion of nano-particles of yttrium oxide (yttria: Y2O3) as the dispersion particles, and containing high-chromium i.e. 14% has been conducted. Synthesis of the ODS steels was done mechanically (mechanosynthesis) using HEM (High Energy ball Milling) technique for 40 and 100 hours. The resulted samples were characterized using SEM-EDS (Scanning Electron Microscope-Energy Dispersive Spectroscope), and XRD (X-ray diffraction) to analyze the microstructure characteristics. The results showed that the crystal grains of the sample with 100 hours milling time was much smaller than the sample with 40 hours milling time, and some amount of alloy was formed during the milling process even for 40 hours milling time. Furthermore, the structure analysis revealed that some amount of iron atom substituted by a slight amount of chromium atom as a solid solution. The quantitative analysis showed that the phase mostly consisted of FeCr solid-solution with the structure was BCC (body-centered cubic).

  6. Towards Radiation Tolerant Nanostructured Ferritic Alloys

    SciTech Connect

    Miller, Michael K; Hoelzer, David T; Russell, Kaye F

    2010-01-01

    The high temperature and irradiation response of a new class of nanostructured ferritic alloys have been investigated by atom probe tomography. These materials are candidate materials for use in the extreme environments that will be present in the next generation of power generating systems. Atom probe tomography has revealed that the yttria powder is forced into solid solution during the mechanical alloying process andsubsequently 2-nm-diameter Ti-, Y- and O-enriched nanoclusters are formedduring the extrusion process. These nanoclusters have been shown to be remarkably stable during isothermal annealing treatments up to 0.92 of the melting temperature and during proton irradiation up to 3 displacements per atom. No significant difference in sizes, compositions and number densities of the nanoclusters was also observed between the unirradiated and proton irradiated conditions. The grain boundaries were found to have high number densities of nanoclusters as well as chromium and tungsten segregation which pin the grain boundary to minimize creep and grain growth.

  7. Alloyed coatings for dispersion strengthened alloys

    NASA Technical Reports Server (NTRS)

    Wermuth, F. R.; Stetson, A. R.

    1971-01-01

    Processing techniques were developed for applying several diffusion barriers to TD-Ni and TD-NiCr. Barrier coated specimens of both substrates were clad with Ni-Cr-Al and Fe-Cr-Al alloys and diffusion annealed in argon. Measurement of the aluminum distribution after annealing showed that, of the readily applicable diffusion barriers, a slurry applied tungsten barrier most effectively inhibited the diffusion of aluminum from the Ni-Cr-Al clad into the TD-alloy substrates. No barrier effectively limited interdiffusion of the Fe-Cr-Al clad with the substrates. A duplex process was then developed for applying Ni-Cr-Al coating compositions to the tungsten barrier coated substrates. A Ni-(16 to 32)Cr-3Si modifier was applied by slurry spraying and firing in vacuum, and was then aluminized by a fusion slurry process. Cyclic oxidation tests at 2300 F resulted in early coating failure due to inadequate edge coverage and areas of coating porosity. EMP analysis showed that oxidation had consumed 70 to 80 percent of the aluminum in the coating in less than 50 hours.

  8. Characterization and comparative analysis of the tensile properties of five tempered martensitic steels and an oxide dispersion strengthened ferritic alloy irradiated at ≈295 °C to ≈6.5 dpa

    NASA Astrophysics Data System (ADS)

    Maloy, S. A.; Saleh, T. A.; Anderoglu, O.; Romero, T. J.; Odette, G. R.; Yamamoto, T.; Li, S.; Cole, J. I.; Fielding, R.

    2016-01-01

    Tensile test results at 25 and 300 °C on five 9-12Cr tempered martensitic steels and one 14Cr oxide dispersion strengthened alloy, that were side-by side irradiated to 6.5 dpa at 295 °C in the Advanced Test Reactor (ATR), are reported. The engineering stress-strain curves are analyzed to provide true stress-strain constitutive σ(ɛ) laws for all of these alloys. In the irradiated condition, the σ(ɛ) fall into categories of: strain softening, nearly perfectly plastic and strain hardening. Increases in yield stress (Δσy) and reductions in uniform strain ductility (eu) are observed, where the latter can be understood in terms of the alloy's σ(ɛ) behavior. Increases in the average σ(ɛ) in the range of 0-10% strain are smaller than the corresponding Δσy, and vary more from alloy to alloy. The data are also analyzed to establish relations between Δσy and coupled changes in the ultimate stresses as well as the effects of both test temperature and the unirradiated yield stress (σyu). The latter shows that higher σyu correlates with lower Δσy. In five out of six cases the effects of irradiation are generally consistent with previous observations on these alloys. However, the particular heat of the 12Cr HT-9 tempered martensitic steel in this study has a much higher eu than observed for earlier heats. The reasons for this improved behavior are not understood and may be microstructural in origin. However, it is noted that the new heat of HT-9, which was procured under modern quality assurance standards, has lower interstitial nitrogen than previous heats. Notably lower interstitial solute contents correlate with improved ductility and homogenous deformation in broadly similar steels.

  9. Characterization and comparative analysis of the tensile properties of five tempered martensitic steels and an oxide dispersion strengthened ferritic alloy irradiated at ≈295 °C to ≈6.5 dpa

    DOE PAGES

    Maloy, Stuart A.; Saleh, Tarik A.; Anderoglu, Osman; ...

    2015-08-06

    Tensile test results at 25 and 300 °C on five 9-12Cr tempered martensitic steels and one 14Cr oxide dispersion strengthened alloy, that were side-by side irradiated to 6.5 dpa at 295 °C in the Advanced Test Reactor (ATR), are reported. The engineering stress–strain curves are analyzed to provide true stress–strain constitutive σ(ε) laws for all of these alloys. In the irradiated condition, the σ(ε) fall into categories of: strain softening, nearly perfectly plastic and strain hardening. Increases in yield stress (Δσy) and reductions in uniform strain ductility (eu) are observed, where as the latter can be understood in terms ofmore » the alloy's σ(ε) behavior. Increases in the average σ(ε) in the range of 0–10% strain are smaller than the corresponding Δσy, and vary more from alloy to alloy. The data are analyzed to establish relations between Δσy and coupled changes in the ultimate stresses as well as the effects of both test temperature and the unirradiated yield stress (σyu). The latter shows that higher σyu correlates with lower Δσy. In five out of six cases the effects of irradiation are generally consistent with previous observations on these alloys. However, the particular heat of the 12Cr HT-9 tempered martensitic steel in this study has a much higher eu than observed for earlier heats. The reasons for this improved behavior are not understood and may be microstructural in origin. However, it is noted that the new heat of HT-9, which was procured under modern quality assurance standards, has lower interstitial nitrogen than previous heats. As a result, notably lower interstitial solute contents correlate with improved ductility and homogenous deformation in broadly similar steels.« less

  10. Strengthening in Thermomechanically Processed Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Mansoor, B.; Decker, R. F.; LeBeau, S. E.

    Commercial Mg alloys, compared to other engineering materials such as steels or aluminum materials have inferior strengths (Y.S. = 120 MPa), limited ductility and poor formability. Furthermore, due to high costs their use in structural applications for transportation industry is still rather limited. Therefore, there is significant interest in developing microstructure modification routes to produce novel Mg base alloys with an attractive combination of strength and ductility at room temperature as-well as warm temperature formability. In order to promote use of such microstructurally engineered Mg materials, better understanding of the relationship between microstructure, texture etc. with mechanical properties must be developed for a range of different alloys. In this work, microstructure evolution and mechanical response of two thermomechanically processed Mg alloys AZ61L and AZ70-TH were investigated. Initial findings of this work are presented here. The processed materials exhibited a good combination of strength and tensile ductility at room temperature that was further enhanced (Y.S. > 250 MPa, El. % > 10%) by low temperature (180°C) annealing treatment for 1 hr. The ductility and in-plane anisotropy in mechanical property was found to be related to basal texture formation in the sheet plane. In addition to the Hall-Petch strengthening due to near ultrafine grain size, β-particles from as-molded microstructure, complement strengthening by sub-dividing and possibly solutionizing/re-precipitating into nano-sized, well-dispersed, obstacles to dislocation motion and grain growth.

  11. The role of dispersoids in maintaining the corrosion resistance of mechanically alloyed oxide dispersion strengthened alloys

    SciTech Connect

    Cama, H.; Hughes, T.A.

    1995-05-15

    Amongst the various commercial mechanically alloyed (MA) oxide dispersion strengthened (ODS) alloys available, ferritic alloys are most suitable for use at temperatures exceeding 1,100 C, since {gamma}{prime} particle dissolution results in the loss of strength of nickel based MA ODS alloys. In commercial MA ODS alloys, yttria particles are commonly added in the starting powers, and it is well known that they are not retained in the final product because they react with aluminum and oxygen present in the system during thermomechanical processing and form mixed (Y,Al) oxide particles. In this paper the role of (Y,Al) oxide particles in maintaining the overall aluminum concentration in the matrix necessary to repair the outer oxide scale is discussed. It is well known that during exposure in air, aluminum is lost from the bulk of MA ODS alloys to the growth of a surface alumina film. The extent of aluminum lost is dependent on the section thickness and can significantly affect the volume fraction of the aluminum rich dispersoids. Coarsening of the dispersoids at temperatures up to 1,200 C in the thick MA 956 bar occurs without significant aluminum loss, while their volume fraction increases continuously. However, coarsening of the dispersoids in the thinner ODM 751 tube at 1,200 and 1,300 C is accompanied by dissolution of the dispersoid particles in order to maintain the aluminum concentration in the matrix.

  12. Irradiation creep of dispersion strengthened copper alloy

    SciTech Connect

    Pokrovsky, A.S.; Barabash, V.R.; Fabritsiev, S.A.

    1997-04-01

    Dispersion strengthened copper alloys are under consideration as reference materials for the ITER plasma facing components. Irradiation creep is one of the parameters which must be assessed because of its importance for the lifetime prediction of these components. In this study the irradiation creep of a dispersion strengthened copper (DS) alloy has been investigated. The alloy selected for evaluation, MAGT-0.2, which contains 0.2 wt.% Al{sub 2}O{sub 3}, is very similar to the GlidCop{trademark} alloy referred to as Al20. Irradiation creep was investigated using HE pressurized tubes. The tubes were machined from rod stock, then stainless steel caps were brazed onto the end of each tube. The creep specimens were pressurized by use of ultra-pure He and the stainless steel caps subsequently sealed by laser welding. These specimens were irradiated in reactor water in the core position of the SM-2 reactors to a fluence level of 4.5-7.1 x 10{sup 21} n/cm{sup 2} (E>0.1 MeV), which corresponds to {approx}3-5 dpa. The irradiation temperature ranged from 60-90{degrees}C, which yielded calculated hoop stresses from 39-117 MPa. A mechanical micrometer system was used to measure the outer diameter of the specimens before and after irradiation, with an accuracy of {+-}0.001 mm. The irradiation creep was calculated based on the change in the diameter. Comparison of pre- and post-irradiation diameter measurements indicates that irradiation induced creep is indeed observed in this alloy at low temperatures, with a creep rate as high as {approx}2 x 10{sup {minus}9}s{sup {minus}1}. These results are compared with available data for irradiation creep for stainless steels, pure copper, and for thermal creep of copper alloys.

  13. Characterization and comparative analysis of the tensile properties of five tempered martensitic steels and an oxide dispersion strengthened ferritic alloy irradiated at ≈295 °C to ≈6.5 dpa

    SciTech Connect

    Maloy, Stuart A.; Saleh, Tarik A.; Anderoglu, Osman; Romero, Tobias J.; Odette, G. Robert; Yamamoto, Takuya; Li, S.; Cole, James I.; Fielding, Randall

    2015-08-06

    Tensile test results at 25 and 300 °C on five 9-12Cr tempered martensitic steels and one 14Cr oxide dispersion strengthened alloy, that were side-by side irradiated to 6.5 dpa at 295 °C in the Advanced Test Reactor (ATR), are reported. The engineering stress–strain curves are analyzed to provide true stress–strain constitutive σ(ε) laws for all of these alloys. In the irradiated condition, the σ(ε) fall into categories of: strain softening, nearly perfectly plastic and strain hardening. Increases in yield stress (Δσy) and reductions in uniform strain ductility (eu) are observed, where as the latter can be understood in terms of the alloy's σ(ε) behavior. Increases in the average σ(ε) in the range of 0–10% strain are smaller than the corresponding Δσy, and vary more from alloy to alloy. The data are analyzed to establish relations between Δσy and coupled changes in the ultimate stresses as well as the effects of both test temperature and the unirradiated yield stress (σyu). The latter shows that higher σyu correlates with lower Δσy. In five out of six cases the effects of irradiation are generally consistent with previous observations on these alloys. However, the particular heat of the 12Cr HT-9 tempered martensitic steel in this study has a much higher eu than observed for earlier heats. The reasons for this improved behavior are not understood and may be microstructural in origin. However, it is noted that the new heat of HT-9, which was procured under modern quality assurance standards, has lower interstitial nitrogen than previous heats. As a result, notably lower interstitial solute contents correlate with improved ductility and homogenous deformation in broadly similar steels.

  14. Microstructural characterization of oxide dispersion strengthened (ODS) Fe-12Cr-0.5Y2O3 alloy

    NASA Astrophysics Data System (ADS)

    Shamsudin, Farha Mizana; Radiman, Shahidan; Abdullah, Yusof; Hamid, Nasri A.

    2016-11-01

    Oxide dispersion strengthened (ODS) ferritic alloy containing 12wt% Cr and 0.5wt% Y2O3 was prepared by mechanical alloying (MA) method and then compacted into bulk shape. Field emission scanning electron microscopy (FESEM) was performed to characterize the microstructure of milled alloy powder. The fragments and nanoclusters of Y2O3 were observed in this alloy powder. FESEM-EDS mapping on the milled alloy powder reveal the uniformity of the element distribution achieved by the alloy. The Y element is finely dispersed into the alloy matrix and the O element is observed indicating the presence of oxides throughout the alloy sample. The compacted alloy was then heat treated at 1050°C and analyzed by field emission scanning electron microscope (FESEM). The formations of nano-scale Y2O3 were observed after the heat treatment process of alloy indicating the dispersion and incorporation of Y2O3 nanoparticles into the alloy matrix.

  15. Computational Design of Creep-Resistant Alloys and Experimental Validation in Ferritic Superalloys

    SciTech Connect

    Liaw, Peter

    2014-12-31

    A new class of ferritic superalloys containing B2-type zones inside parent L21-type precipitates in a disordered solid-solution matrix, also known as a hierarchical-precipitate strengthened ferritic alloy (HPSFA), has been developed for high-temperature structural applications in fossil-energy power plants. These alloys were designed by the addition of the Ti element into a previously-studied NiAl-strengthened ferritic alloy (denoted as FBB8 in this study). In the present research, systematic investigations, including advanced experimental techniques, first-principles calculations, and numerical simulations, have been integrated and conducted to characterize the complex microstructures and excellent creep resistance of HPSFAs. The experimental techniques include transmission-electron microscopy, scanningtransmission- electron microscopy, neutron diffraction, and atom-probe tomography, which provide detailed microstructural information of HPSFAs. Systematic tension/compression creep tests revealed that HPSFAs exhibit the superior creep resistance, compared with the FBB8 and conventional ferritic steels (i.e., the creep rates of HPSFAs are about 4 orders of magnitude slower than the FBB8 and conventional ferritic steels.) First-principles calculations include interfacial free energies, anti-phase boundary (APB) free energies, elastic constants, and impurity diffusivities in Fe. Combined with kinetic Monte- Carlo simulations of interdiffusion coefficients, and the integration of computational thermodynamics and kinetics, these calculations provide great understanding of thermodynamic and mechanical properties of HPSFAs. In addition to the systematic experimental approach and first-principles calculations, a series of numerical tools and algorithms, which assist in the optimization of creep properties of ferritic superalloys, are utilized and developed. These numerical simulation results are compared with the available experimental data and previous first

  16. Ferritic Fe-Mn alloy for cryogenic applications

    DOEpatents

    Hwang, Sun-Keun; Morris, Jr., John W.

    1979-01-01

    A ferritic, nickel-free alloy steel composition, suitable for cryogenic applications, which consists essentially of about 10-13% manganese, 0.002-0.01% boron, 0.1-0.5% titanium, 0-0.05% aluminum, and the remainder iron and incidental impurities normally associated therewith.

  17. Precipitate strengthening of nanostructured aluminium alloy.

    PubMed

    Wawer, Kinga; Lewandowska, Malgorzata; Kurzydlowski, Krzysztof J

    2012-11-01

    Grain boundaries and precipitates are the major microstructural features influencing the mechanical properties of metals and alloys. Refinement of the grain size to the nanometre scale brings about a significant increase in the mechanical strength of the materials because of the increased number of grain boundaries which act as obstacles to sliding dislocations. A similar effect is obtained if nanoscale precipitates are uniformly distributed in coarse grained matrix. The development of nanograin sized alloys raises the important question of whether or not these two mechanisms are "additive" and precipitate strengthening is effective in nanostructured materials. In the reported work, hydrostatic extrusion (HE) was used to obtain nanostructured 7475 aluminium alloy. Nanosized precipitates were obtained by post-HE annealing. It was found that such annealing at the low temperatures (100 degrees C) results in a significant increase in the microhardness (HV0.2) and strength of the nanostructured 7475 aluminium alloy. These results are discussed in terms of the interplay between the precipitation and deformation of nanocrystalline metals.

  18. Development of Austenitic ODS Strengthened Alloys for Very High Temperature Applications

    SciTech Connect

    Stubbins, James; Heuser, Brent; Robertson, Ian; Sehitoglu, Huseyin; Sofronis, Petros; Gewirth, Andrew

    2015-04-22

    This “Blue Sky” project was directed at exploring the opportunities that would be gained by developing Oxide Dispersion Strengthened (ODS) alloys based on the Fe-Cr-Ni austenitic alloy system. A great deal of research effort has been directed toward ferritic and ferritic/martensitic ODS alloys which has resulted in reasonable advances in alloy properties. Similar gains should be possible with austenitic alloy which would also take advantage of other superior properties of that alloy system. The research effort was aimed at the developing an in-depth understanding of the microstructural-level strengthening effects of ODS particles in austentic alloys. This was accomplished on a variety of alloy compositions with the main focus on 304SS and 316SS compositions. A further goal was to develop an understanding other the role of ODS particles on crack propagation and creep performance. Since these later two properties require bulk alloy material which was not available, this work was carried out on promising austentic alloy systems which could later be enhanced with ODS strengthening. The research relied on a large variety of micro-analytical techniques, many of which were available through various scientific user facilities. Access to these facilities throughout the course of this work was instrumental in gathering complimentary data from various analysis techniques to form a well-rounded picture of the processes which control austenitic ODS alloy performance. Micromechanical testing of the austenitic ODS alloys confirmed their highly superior mechanical properties at elevated temperature from the enhanced strengthening effects. The study analyzed the microstructural mechanisms that provide this enhanced high temperature performance. The findings confirm that the smallest size ODS particles provide the most potent strengthening component. Larger particles and other thermally- driven precipitate structures were less effective contributors and, in some cases, limited

  19. ENABLING THE PRACTICAL APPLICATION OF OXIDE DISPERSION-STRENGTHENED FERRITIC STEELS

    SciTech Connect

    Wright, Ian G; Pint, Bruce A; Dyadko, Dr. Eugene G.; Bornstein, Norman S.; Tatlock, Gordon J

    2007-01-01

    Effort has continued to evaluate joints made in oxide dispersion-strengthened (ODS) FeCrAl by (i) pulsed plasma-assisted diffusion (PPAD) bonding, and (ii) transient liquid phase (TLP) bonding. Creep tests of PPAD-bonded butt joints in air at 1000 C, using small, shoulder-loaded, dog bone-shaped specimens and an incrementally-loaded test technique, indicated that failure occurred at loads of up to 82% of that required to fail the parent alloy in the same test. For high creep-strength ferritic steels joined by conventional welding methods, strength reduction factors of 50-80% are considered to be acceptable. The failures apparently did not initiate along the joints; the observed mode of failure of the joined specimens was the same as observed for monolithic specimens of this alloy, by crack-initiated transgranular brittle fracture, followed by ductile overload failure. The progress of TLP bonding has been slower, with the major effort focused on understanding the behavior of the transient liquid phase and its interaction with the alloy microstructure during the various stages of bonding. Creep testing using the same procedures also has been used to evaluate changes resulting from torsional deformation of ODS-FeCrAl tubes in an attempt to modify their microstructures and increase their hoop strength. Interpretation of the results so far has not shown a clear trend, largely due to difficulties in measuring the effective angle of twist in the specimen gauge lengths. Other issues that have been addressed are the refinement of an approach for prediction of the oxidation-limited service lifetime of alumina scale-forming ODS alloys, and alternative routes for ODS alloy powder processing. Analysis of alloy specimens oxidized to failure (in some cases involving exposures for many thousands of hours) over a range of temperatures has provided an improved basis for calculating the values of parameters required in the lifing model (minimum Al content for protective behavior

  20. Solid state welding of dispersion-strengthened nickel alloys

    NASA Technical Reports Server (NTRS)

    Holko, K. H.; Moore, T. J.

    1971-01-01

    Two-step solid state welding cycle applied to carefully prepared surfaces of an unrecrystallized alloy prevents loss of parent-metal strength at weld joint of dispersion-strengthened, nickel-chromium alloy.

  1. Indium Helps Strengthen Al/Cu/Li Alloy

    NASA Technical Reports Server (NTRS)

    Blackburn, Linda B.; Starke, Edgar A., Jr.

    1992-01-01

    Experiments on Al/Cu/Li alloys focus specifically on strengthening effects of minor additions of In and Cd. Indium-bearing alloy combines low density with ability to achieve high strength through heat treatment alone. Tensile tests on peak-aged specimens indicated that alloy achieved yield strength approximately 15 percent higher than baseline alloy. Alloy highly suitable for processing to produce parts of nearly net shape, with particular applications in aircraft and aerospace vehicles.

  2. Indium Helps Strengthen Al/Cu/Li Alloy

    NASA Technical Reports Server (NTRS)

    Blackburn, Linda B.; Starke, Edgar A., Jr.

    1992-01-01

    Experiments on Al/Cu/Li alloys focus specifically on strengthening effects of minor additions of In and Cd. Indium-bearing alloy combines low density with ability to achieve high strength through heat treatment alone. Tensile tests on peak-aged specimens indicated that alloy achieved yield strength approximately 15 percent higher than baseline alloy. Alloy highly suitable for processing to produce parts of nearly net shape, with particular applications in aircraft and aerospace vehicles.

  3. Structure and mechanical properties of Fe-Ni-Zr oxide-dispersion-strengthened (ODS) alloys

    NASA Astrophysics Data System (ADS)

    Darling, K. A.; Kapoor, M.; Kotan, H.; Hornbuckle, B. C.; Walck, S. D.; Thompson, G. B.; Tschopp, M. A.; Kecskes, L. J.

    2015-12-01

    A series of bulk nanostructured Fe-Ni-Zr oxide-dispersion-strengthened (ODS) alloys were synthesized using high energy mechanical alloying and consolidated using high temperature equal channel angular extrusion. The resultant microstructures are composed of nano/ultrafine or micrometer-sized grains with larger intermetallic precipitates and small Zr oxide clusters (<10 nm diameter, measured and confirmed by atom probe tomography). The ODS alloys possess elevated compression properties, e.g., 1.2 and 2.4 GPa compressive yield stress at room temperature for samples consolidated at 700 °C and 1000 °C, respectively. This work highlights the relationship between processing, microstructure, and properties for this class of ferritic ODS alloys.

  4. Creep Behavior and Deformation Mechanisms for Nanocluster-Strengthened Ferritic Steels

    SciTech Connect

    Brandes, Matthew C; Kovarik, L.; Miller, Michael K; Daehn, Glenn; Mills, Michael J.

    2011-01-01

    Mechanically alloyed, nanostructured ferritic steels represent a class of alloys that can display high resistance to radiation and creep deformation, which are derived from the presence of nanoclusters, precipitates and solute segregation to the grain boundaries. The creep responses for a 14YWT nanostructured ferritic steel were measured over a range of temperatures and stress levels. The stress exponent was observed to vary non-linearly with applied stress; stress exponents were found to decrease with decreasing stress approaching unity at low stress. Transmission electron microscopy studies clearly demonstrated that creep deformation proceeds by a dislocation glide within nanoscale grains and that glide dislocations are attracted to and pinned by nanoclusters. In light of these observations, a new model of the creep response, inspired by the Kocks-Argon-Ashby model, is developed to explain the low creep rates and small stress exponents that are exhibited by these alloys.

  5. Corrosion behavior of oxide dispersion strengthened ferritic steels in supercritical water

    NASA Astrophysics Data System (ADS)

    Gao, Wenhua; Guo, Xianglong; Shen, Zhao; Zhang, Lefu

    2017-04-01

    The corrosion resistance of three different Cr content oxide dispersion strengthened (ODS) ferritic steels in supercritical water (SCW) and their passive films formed on the surface have been investigated. The results show that the dissolved oxygen (DO) and chemical composition have significant influence on the corrosion behavior of the ODS ferritic steels. In 2000 ppb DO SCW at 650 °C, the 14Cr-4Al ODS steel forms a tri-layer oxide film and the surface morphologies have experienced four structures. For the tri-layer oxide film, the middle layer is mainly Fe-Cr spinel and the Al is gradually enriched in the inner layer.

  6. Development of oxide dispersion strengthened ferritic steels for fusion reactors

    SciTech Connect

    Mukhopadhay, D.K.; Suryanarayana, C.; Froes, F.H.; Hebeisen, J.; Gelles, D.S.

    1996-12-31

    Seven ODS steels, Fe-(5.13.5)Cr-2W-0.5Ti-0.25 Y{sub 2}O{sub 3} (in weight percent) were manufactured using the mechanical alloying process. Only the composition Fe-13.5Cr-2W-0.5Ti-0.25Y{sub 2}O{sub 3} showed no austenite formation at any temperature using differential thermal analysis and hence was selected as an experimental alloy for the present investigation. Milled powders were consolidated by hot isostatic pressing and hot swaging. Electron microscopy studies indicated high material homogeneity. The hardness of the as-swaged specimen was 65 R{sub c}. Annealing of the as-swaged material at 800 C, 900 C, 1,000 C, 1,100 C and 1,200 C showed a minor decrease in the hardness.

  7. Development of oxide dispersion strengthened ferritic steels for fusion

    SciTech Connect

    Mukhopadhyay, D.K.; Suryanarayana, C.; Froes, F.H.; Gelles, D.S.

    1996-04-01

    Seven ODS steels, Fe(5-13.5)Cr-2W-0.5Ti-0.25 Y{sub 2}O{sub 3} (in weight percent) were manufactured using the mechanical alloying process. Only the composition Fe-13.5Cr3W-0.5Ti-0.25Y{sub 2}O{sub 3} showed no austenite formation at any temperature using differential thermal analysis and hence was selected as an experimental alloy for the present investigation. Milled powders were consolidated by hot isostatic pressing and hot swaging. Electron microscopy studies indicated high material homogeneity. The hardness of the as-swaged specimen was 65 R{sub c}. Annealing of the as-swaged material at 800, 900, 1000, 1100, and 1200{degrees}C showed a minor decrease in the hardness.

  8. Mechanical alloying of lanthana-bearing nanostructured ferritic steels

    SciTech Connect

    Somayeh Paseban; Indrajit Charit; Yaqiao Q. Wu; Jatuporn Burns; Kerry N. Allahar; Darryl P. Butt; James I. Cole

    2013-09-01

    A novel nanostructured ferritic steel powder with the nominal composition Fe–14Cr–1Ti–0.3Mo–0.5La2O3 (wt.%) was developed via high energy ball milling. La2O3 was added to this alloy instead of the traditionally used Y2O3. The effects of varying the ball milling parameters, such as milling time, steel ball size and ball to powder ratio, on the mechanical properties and micro structural characteristics of the as-milled powder were investigated. Nanocrystallites of a body-centered cubic ferritic solid solution matrix with a mean size of approximately 20 nm were observed by transmission electron microscopy. Nanoscale characterization of the as-milled powder by local electrode atom probe tomography revealed the formation of Cr–Ti–La–O-enriched nanoclusters during mechanical alloying. The Cr:Ti:La:O ratio is considered “non-stoichiometric”. The average size (radius) of the nanoclusters was about 1 nm, with number density of 3.7 1024 m3. The mechanism for formation of nanoclusters in the as-milled powder is discussed. La2O3 appears to be a promising alternative rare earth oxide for future nanostructured ferritic steels.

  9. Alloying Solid Solution Strengthening of Fe-Ga Alloys: A First-Principle Study

    DTIC Science & Technology

    2006-01-01

    effect from alloying additions of Nb, Mo, V, Cr and Co in cubic solid solution of Fe-Ga alloys. Mayer bond order "BO" values were used to evaluate the...that transition metal Nb achieves the best strengthening effect in Fe-Ga alloys. The solid solution strengthening follows a trend from larger to

  10. Microstructure and Mechanical Properties of a Nitride-Strengthened Reduced Activation Ferritic/Martensitic Steel

    NASA Astrophysics Data System (ADS)

    Zhou, Qiangguo; Zhang, Wenfeng; Yan, Wei; Wang, Wei; Sha, Wei; Shan, Yiyin; Yang, Ke

    2012-12-01

    Nitride-strengthened reduced activation ferritic/martensitic (RAFM) steels are developed taking advantage of the high thermal stability of nitrides. In the current study, the microstructure and mechanical properties of a nitride-strengthened RAFM steel with improved composition were investigated. Fully martensitic microstructure with fine nitrides dispersion was achieved in the steel. In all, 1.4 pct Mn is sufficient to suppress delta ferrite and assure the steel of the full martensitic microstructure. Compared to Eurofer97, the steel showed similar strength at room temperature but higher strength at 873 K (600 °C). The steel exhibited very high impact toughness and a low ductile-to-brittle transition temperature (DBTT) of 243 K (-30 °C), which could be further reduced by purification.

  11. Strengthening of metallic alloys with nanometer-size oxide dispersions

    DOEpatents

    Flinn, J.E.; Kelly, T.F.

    1999-06-01

    Austenitic stainless steels and nickel-base alloys containing, by wt. %, 0.1 to 3.0% V, 0.01 to 0.08% C, 0.01 to 0.5% N, 0.05% max. each of Al and Ti, and 0.005 to 0.10% O, are strengthened and ductility retained by atomization of a metal melt under cover of an inert gas with added oxygen to form approximately 8 nanometer-size hollow oxides within the alloy grains and, when the alloy is aged, strengthened by precipitation of carbides and nitrides nucleated by the hollow oxides. Added strengthening is achieved by nitrogen solid solution strengthening and by the effect of solid oxides precipitated along and pinning grain boundaries to provide temperature-stabilization and refinement of the alloy grains. 20 figs.

  12. Strengthening of metallic alloys with nanometer-size oxide dispersions

    DOEpatents

    Flinn, John E.; Kelly, Thomas F.

    1999-01-01

    Austenitic stainless steels and nickel-base alloys containing, by wt. %, 0.1 to 3.0% V, 0.01 to 0.08% C, 0.01 to 0.5% N, 0.05% max. each of Al and Ti, and 0.005 to 0.10% O, are strengthened and ductility retained by atomization of a metal melt under cover of an inert gas with added oxygen to form approximately 8 nanometer-size hollow oxides within the alloy grains and, when the alloy is aged, strengthened by precipitation of carbides and nitrides nucleated by the hollow oxides. Added strengthening is achieved by nitrogen solid solution strengthening and by the effect of solid oxides precipitated along and pinning grain boundaries to provide temperature-stabilization and refinement of the alloy grains.

  13. Temperature-dependent elastic anisotropy and mesoscale deformation in a nanostructured ferritic alloy

    SciTech Connect

    Stoica, G. M.; Stoica, A. D.; Miller, M. K.; Ma, D.

    2014-10-10

    Nanostructured ferritic alloys (NFA) are a new class of ultrafine-grained oxide dispersion-strengthened steels, promising for service in extreme environments of high temperature and high irradiation in the next-generation of nuclear reactors. This is owing to the remarkable stability of their complex microstructures containing a high density of Y-Ti-O nanoclusters within grains and along the grain boundaries. While nanoclusters have been recognized to be the primary contributor to the exceptional resistance to irradiation and high-temperature creep, very little is known about the mechanical roles of the polycrystalline grains that constitute the bulk ferritic matrix. Here we report the mesoscale characterization of anisotropic responses of the ultrafine NFA grains to tensile stresses at various temperatures using the state-of-the-art in situ neutron diffraction. We show the first experimental determination of temperature-dependent single-crystal elastic constants for the NFA, and reveal a strong temperature-dependent elastic anisotropy due to a sharp decrease in the shear stiffness constant [c'=(c_11-c_12)/2] when a critical temperature ( T_c ) is approached, indicative of elastic softening and instability of the ferritic matrix. We also show, from anisotropy-induced intergranular strain/stress accumulations, that a common dislocation slip mechanism operates at the onset of yielding for low temperatures, while there is a deformation crossover from low-temperature lattice hardening to high temperature lattice softening in response to extensive plastic deformation.

  14. Temperature-dependent elastic anisotropy and mesoscale deformation in a nanostructured ferritic alloy

    DOE PAGES

    Stoica, G. M.; Stoica, A. D.; Miller, M. K.; ...

    2014-10-10

    Nanostructured ferritic alloys (NFA) are a new class of ultrafine-grained oxide dispersion-strengthened steels, promising for service in extreme environments of high temperature and high irradiation in the next-generation of nuclear reactors. This is owing to the remarkable stability of their complex microstructures containing a high density of Y-Ti-O nanoclusters within grains and along the grain boundaries. While nanoclusters have been recognized to be the primary contributor to the exceptional resistance to irradiation and high-temperature creep, very little is known about the mechanical roles of the polycrystalline grains that constitute the bulk ferritic matrix. Here we report the mesoscale characterization ofmore » anisotropic responses of the ultrafine NFA grains to tensile stresses at various temperatures using the state-of-the-art in situ neutron diffraction. We show the first experimental determination of temperature-dependent single-crystal elastic constants for the NFA, and reveal a strong temperature-dependent elastic anisotropy due to a sharp decrease in the shear stiffness constant [c'=(c_11-c_12)/2] when a critical temperature ( T_c ) is approached, indicative of elastic softening and instability of the ferritic matrix. We also show, from anisotropy-induced intergranular strain/stress accumulations, that a common dislocation slip mechanism operates at the onset of yielding for low temperatures, while there is a deformation crossover from low-temperature lattice hardening to high temperature lattice softening in response to extensive plastic deformation.« less

  15. Influence of Texture on Impact Toughness of Ferritic Fe-20Cr-5Al Oxide Dispersion Strengthened Steel.

    PubMed

    Sánchez-Gutiérrez, Javier; Chao, Jesus; Vivas, Javier; Galvez, Francisco; Capdevila, Carlos

    2017-07-03

    Fe-based oxide dispersion strengthened (ODS) steels are oriented to applications where high operating temperatures and good corrosion resistance is paramount. However, their use is compromised by their fracture toughness, which is lower than other competing ferritic-martenstic steels. In addition, the route required in manufacturing these alloys generates texture in the material, which induces a strong anisotropy in properties. The V-notched Charpy tests carried out on these alloys, to evaluate their impact toughness, reveal that delaminations do not follow the path that would be expected. There are many hypotheses about what triggers these delaminations, but the most accepted is that the joint action of particles in the grain boundaries, texture induced in the manufacturing process, and the actual microstructure of these alloys are responsible. In this paper we focused on the actual role of crystallographic texture on impact toughness in these materials. A finite elements simulation is carried out to solely analyze the role of texture and eliminate other factors, such as grain boundaries and the dispersed particles. The work allows us to conclude that crystallographic texture plays an important role in the distribution of stresses in the Charpy specimens. The observed delaminations might be explained on the basis that the crack in the grain, causing the delamination, is directly related to the shear stresses τ12 on both sides of the grain boundary, while the main crack propagation is a consequence of the normal stress to the crack.

  16. Influence of Texture on Impact Toughness of Ferritic Fe-20Cr-5Al Oxide Dispersion Strengthened Steel

    PubMed Central

    Sánchez-Gutiérrez, Javier; Chao, Jesus; Vivas, Javier; Galvez, Francisco; Capdevila, Carlos

    2017-01-01

    Fe-based oxide dispersion strengthened (ODS) steels are oriented to applications where high operating temperatures and good corrosion resistance is paramount. However, their use is compromised by their fracture toughness, which is lower than other competing ferritic-martenstic steels. In addition, the route required in manufacturing these alloys generates texture in the material, which induces a strong anisotropy in properties. The V-notched Charpy tests carried out on these alloys, to evaluate their impact toughness, reveal that delaminations do not follow the path that would be expected. There are many hypotheses about what triggers these delaminations, but the most accepted is that the joint action of particles in the grain boundaries, texture induced in the manufacturing process, and the actual microstructure of these alloys are responsible. In this paper we focused on the actual role of crystallographic texture on impact toughness in these materials. A finite elements simulation is carried out to solely analyze the role of texture and eliminate other factors, such as grain boundaries and the dispersed particles. The work allows us to conclude that crystallographic texture plays an important role in the distribution of stresses in the Charpy specimens. The observed delaminations might be explained on the basis that the crack in the grain, causing the delamination, is directly related to the shear stresses τ12 on both sides of the grain boundary, while the main crack propagation is a consequence of the normal stress to the crack. PMID:28773104

  17. The comparison of microstructures and mechanical properties between 14Cr-Al and 14Cr-Ti ferritic ODS alloys

    SciTech Connect

    Zhang, Guangming; Zhou, Zhangjian; Mo, Kun; Miao, Yinbin; Li, Shaofu; Liu, Xiang; Wang, Man; Park, Jun -Sang; Almer, Jonathan; Stubbins, James F.

    2016-03-03

    In this study, two kinds of 14Cr ODS alloys (14Cr-Al and 14Cr-Ti) were investigated to reveal the different effects between Al and Ti on the microstructures and mechanical properties of 14Cr ferritic ODS alloys. The microstructure information such as grains, minor phases of these two alloys has been investigated by high-energy X-ray diffraction and transmission electron microscopy (TEM). The in situ synchrotron X-ray diffraction tensile test was applied to investigate the mechanical properties of these two alloys. The lattice strains of different phases through the entire tensile deformation process in these two alloys were analyzed to calculate their elastic stresses. From the comparison of elastic stress, the strengthening capability of Y2Ti2O7 is better than TiN in 14Cr-Ti, and the strengthening capability of YAH is much better than YAM and AlN in 14Cr-Al ODS. The dislocation densities of 14Cr-Ti and 14Cr-Al ODS alloys during tensile deformation were also examined by modified Williamson-Hall analyses of peak broadening, respectively. In conclusion, the different increasing speed of dislocation density with plastic deformation reveals the better strengthening effect of Y-Ti-O particles in 14Cr-Ti ODS than that of Y-Al-O particles in 14Cr-Al ODS alloy.

  18. The comparison of microstructures and mechanical properties between 14Cr-Al and 14Cr-Ti ferritic ODS alloys

    DOE PAGES

    Zhang, Guangming; Zhou, Zhangjian; Mo, Kun; ...

    2016-03-03

    In this study, two kinds of 14Cr ODS alloys (14Cr-Al and 14Cr-Ti) were investigated to reveal the different effects between Al and Ti on the microstructures and mechanical properties of 14Cr ferritic ODS alloys. The microstructure information such as grains, minor phases of these two alloys has been investigated by high-energy X-ray diffraction and transmission electron microscopy (TEM). The in situ synchrotron X-ray diffraction tensile test was applied to investigate the mechanical properties of these two alloys. The lattice strains of different phases through the entire tensile deformation process in these two alloys were analyzed to calculate their elastic stresses.more » From the comparison of elastic stress, the strengthening capability of Y2Ti2O7 is better than TiN in 14Cr-Ti, and the strengthening capability of YAH is much better than YAM and AlN in 14Cr-Al ODS. The dislocation densities of 14Cr-Ti and 14Cr-Al ODS alloys during tensile deformation were also examined by modified Williamson-Hall analyses of peak broadening, respectively. In conclusion, the different increasing speed of dislocation density with plastic deformation reveals the better strengthening effect of Y-Ti-O particles in 14Cr-Ti ODS than that of Y-Al-O particles in 14Cr-Al ODS alloy.« less

  19. The comparison of microstructures and mechanical properties between 14Cr-Al and 14 Cr-Ti ferritic ODS alloys

    DOE PAGES

    Zhang, Guangming; Zhou, Zhangjian; Mo, Kun; ...

    2016-05-15

    In this study, two kinds of 14Cr ODS alloys (14Cr-Al and 14Cr-Ti) were investigated to reveal the different effects between Al and Ti on the microstructures and mechanical properties of 14Cr ferritic ODS alloys. The microstructure information such as grains, minor phases of these two alloys has been investigated by high-energy X-ray diffraction and transmission electron microscopy (TEM). The in situ synchrotron X-ray diffraction tensile test was applied to investigate the mechanical properties of these two alloys. The lattice strains of different phases through the entire tensile deformation process in these two alloys were analyzed to calculate their elastic stresses.more » From the comparison of elastic stress, the strengthening capability of Y2Ti2O7 is better than TiN in 14Cr-Ti, and the strengthening capability of YAH is much better than YAM and AlN in 14Cr-Al ODS. The dislocation densities of 14Cr-Ti and 14Cr-Al ODS alloys during tensile deformation were also examined by modified Williamson-Hall analyses of peak broadening, respectively. The different increasing speed of dislocation density with plastic deformation reveals the better strengthening effect of Y-Ti-O particles in 14Cr-Ti ODS than that of Y-Al-O particles in 14Cr-Al ODS alloy.« less

  20. High Temperature Strengthening in 12Cr-W-Mo Steels by Controlling the Formation of Delta Ferrite

    NASA Astrophysics Data System (ADS)

    Wang, Shushen; Chang, Li; Lin, Deye; Chen, Xiaohua; Hui, Xidong

    2014-09-01

    Novel 12Cr-W-Mo-Co heat resistance steels (HRSs) with excellent mechanical properties have been developed for ultra-supercritical (USC) applications above 923 K (650 °C). The thermal analysis of the present steels indicates that the remelting temperature of secondary phases is increased by Co alloying, resulting in the improvement of microstructural stability. Delta ferrite in these HRSs is completely suppressed as the content of Co is increased up to 5 pct. The room temperature tensile strength (TS), yield strength (YS), and the elongation (EL) of the HRS with 5 pct Co reach 887.9, 652.6 MPa, and 21.07 pct, respectively. At 948 K (675 °C), the TS and YS of the HRS with 5 pct Co attain 360 and 290 MPa, respectively, which are higher than those of T/P122 steel by 27.4 and 22.1 pct, respectively. TEM study of the microstructure confirmed that the strengthening effects for these 12Cr-W-Mo-Co HRSs are attributed to the suppression of delta ferrite, the formation of fine martensitic laths with substructure, dislocation networks and walls, and the precipitation of second nanoscale phases.

  1. The microstructure and mechanical properties of Al-containing 9Cr ODS ferritic alloy

    SciTech Connect

    Zhang, Guangming; Zhou, Zhangjian; Mo, Kun; Wang, Pinghuai; Li, Shaofu; Wang, Man; Liu, Xiang; Gong, Mengqiang; Almer, Jonathan; Stubbins, James F.

    2015-11-05

    In this study, a 9Cr oxide-dispersion strengthened (ODS) alloy with additional corrosion resistant element Al was fabricated by mechanical alloying (MA) and hot pressing (HP) to explore the impact of Al on the microstructure and mechanical property of a 9Cr ODS alloy. It is found that the Al completely dissolved into the FeeCr matrix after milling for 30 h. The minor phases in the Al-containing 9Cr ODS ferritic alloy were investigated by a high-energy X-ray, and were identified to be orthorhombic-YAlO3 (YAP), bcc-Y3Al5O12 (YAG), monoclinic-Al2Y4O9 (YAM), and hexagonal-YAlO3 (YAH). These phases were further confirmed by selected area diffraction pattern (SADP), energy dispersive spectroscopy (EDS), and high resolution transmission electron microscopy (HRTEM). In addition, their volume fractions were also calculated from the integrated intensities. According to the analysis of the particles and their formation sequences, the larger particles (greater than 100 nm) are identified as mainly YAG and Al2O3 particles, while the particles with small size (less than 30 nm) are likely primarily YAM, YAH, and YAP particles. The yielding strength (YS) and ultimate tensile strength (UTS) at RT are 563 MPa and 744 MPa, respectively, while the YS and UTS at 700 C are 245 MPa and 276 MPa, respectively. Although the addition Al in ODS alloys decreases the strength at RT, the values at high temperature are similar to those obtained for 9Cr ODS alloys strengthened by fine YeTieO particles.

  2. The role of nickel in radiation damage of ferritic alloys

    SciTech Connect

    Osetskiy, Yury N.; Anento, Napoleon; Serra, Anna; Terentyev, Dmitry

    2014-11-26

    According to the modern theory damage evolution under neutron irradiation depends on the fraction of self interstitial atoms (SIAs) produced in the form of one-dimensionally (1-D) glissile clusters. These clusters, having a low interaction cross-section with other defects, sink mainly on grain boundaries and dislocations creating the so-called production bias. It is known empirically that addition of certain alloying elements affect many radiation effects, including swelling, however the mechanisms are unknown in many cases. In this paper we report the results of an extensive multi-technique atomistic level modeling of SIA clusters mobility in bcc Fe-Ni alloys with Ni content from 0.8 to 10 at.%. We have found that Ni interacts strongly with periphery of clusters affecting their mobility. The total effect is defined by all Ni atoms interacting with the cluster at the same time and can be significant even in low-Ni alloys. Thus 1nm (37SIAs) cluster is practically immobile at T < 500K in the Fe-0.8at.% Ni alloy. Increasing cluster size and Ni content enhance cluster immobilization. Furthermore, this effect should have quite broad consequences in swelling rate, matrix damage accumulation, radiation induced hardening, etc. and the results obtained help in better understanding and prediction of radiation effects in Fe-Ni ferritic alloys.

  3. The role of nickel in radiation damage of ferritic alloys

    DOE PAGES

    Osetskiy, Yury N.; Anento, Napoleon; Serra, Anna; ...

    2014-11-26

    According to modern theory, damage evolution under neutron irradiation depends on the fraction of self-interstitial atoms (SIAs) produced in the form of one-dimensional glissile clusters. These clusters, having a low interaction cross-section with other defects, are absorbed mainly by grain boundaries and dislocations, creating the so-called production bias. It is known empirically that the addition of certain alloying elements influences many radiation effects, including swelling; however, the mechanisms are unknown in many cases. In this study, we report the results of an extensive multi-technique atomistic level modeling study of SIA clusters mobility in body-centered cubic Fe–Ni alloys. We have foundmore » that Ni interacts strongly with the periphery of clusters, affecting their mobility. The total effect is defined by the number of Ni atoms interacting with the cluster at the same time and can be significant, even in low-Ni alloys. Thus a 1 nm (37SIAs) cluster is practically immobile at T < 500 K in the Fe–0.8 at.% Ni alloy. Increasing cluster size and Ni content enhances cluster immobilization. Finally, this effect should have quite broad consequences in void swelling, matrix damage accumulation and radiation induced hardening and the results obtained help to better understand and predict the effects of radiation in Fe–Ni ferritic alloys.« less

  4. Helium solubility and bubble formation in a nanostructured ferritic alloy

    NASA Astrophysics Data System (ADS)

    Li, Qian; Parish, C. M.; Powers, K. A.; Miller, M. K.

    2014-02-01

    The response of a nanostructured ferritic alloy to He implantation and post-irradiation annealing (PIA) at 750 °C was characterized by atom probe tomography and transmission electron microscopy. The supersaturated He concentration in the ferrite at a dose of ∼2.1 displacements per atom was similar for the as-implanted, 75 ± 7 appm, and a 10 h PIA treatment, 71 ± 7 appm, but decreased to 38 ± 2 appm after a 100 h PIA treatment. Approximately 91-97% of the He bubbles were present as isolated bubbles in the ferrite and ∼1-5% on the surface of the nanoclusters in the ferrite. The remainder were associated with the grain boundaries with a small fraction on the surface of Ti(N,C,O) precipitates. Their average size and number density were similar for the as-implanted and 10 h PIA treatment with a small increase in the size and a significant increase in the number density after the 100 h PIA treatment. Swelling in the high dose region increased from ∼1% in the as-implanted and 10 h PIA conditions to ∼5% after the 100 h PIA treatment but the estimated number of He atoms per unit volume in the He bubbles decreased by an order of magnitude. Number densities increased from ∼8 × 1023 m-3 in the as-implanted to ∼15 × 1023 m-3 in the 10 h PIA condition, with little change (to ∼12 × 1023 m-3) in the 100 h PIA condition. This trend may indicate nucleation of new bubbles up to 10 h, with growth and possible consumption of the smaller bubbles between 10 and 100 h.

  5. Effects of mechanical force on grain structures of friction stir welded oxide dispersion strengthened ferritic steel

    NASA Astrophysics Data System (ADS)

    Han, Wentuo; Kimura, Akihiko; Tsuda, Naoto; Serizawa, Hisashi; Chen, Dongsheng; Je, Hwanil; Fujii, Hidetoshi; Ha, Yoosung; Morisada, Yoshiaki; Noto, Hiroyuki

    2014-12-01

    The weldability of oxide dispersion strengthened (ODS) ferritic steels is a critical obstructive in the development and use of these steels. Friction stir welding has been considered to be a promising way to solve this problem. The main purpose of this work was to reveal the effects of mechanical force on grain structures of friction stir welded ODS ferritic steel. The grain appearances and the misorientation angles of grain boundaries in different welded zones were investigated by the electron backscatter diffraction (EBSD). Results showed that the mechanical force imposed by the stir tool can activate and promote the recrystallization characterized by the transformation of boundaries from LABs to HABs, and contribute to the grain refinement. The type of recrystallization in the stir zone can be classified as the continuous dynamic recrystallization (CDRX).

  6. Longitudinal shear behavior of several oxide dispersion strengthened alloys

    NASA Technical Reports Server (NTRS)

    Glasgow, T. K.

    1978-01-01

    Two commercial oxide dispersion strengthened (ODS) alloys, MA-753 and MA-754, and three experimental ODS alloys, MA-757E, MA-755E, and MA-6000E, were tested in shear at 760 C. Comparisons were made with other turbine blade and vane alloys. All of the ODS alloys exhibited less shear strength than directionally solidified Mar-M 200 = Hf or then conventionally cast B-1900. The strongest ODS alloy tested, MA-755E, was comparable in both shear and tensile strength to the lamellar directionally solidified eutectic alloy gamma/gamma prime - delta. Substantial improvements in shear resistance were found for all alloys tested when the geometry of the specimen was changed from one generating a transverse tensile stress in the shear area to one generating a transverse compressive stress. Finally, 760 C shear strength as a fraction of tensile strength was found to increase linearly with the log of the transverse tensile ductility.

  7. Advanced oxide dispersion strengthened sheet alloys for improved combustor durability

    NASA Technical Reports Server (NTRS)

    Henricks, R. J.

    1981-01-01

    Burner design modifications that will take advantage of the improved creep and cyclic oxidation resistance of oxide dispersion strengthened (ODS) alloys while accommodating the reduced fatigue properties of these materials were evaluated based on preliminary analysis and life predictions, on construction and repair feasibility, and on maintenance and direct operating costs. Two designs - the film cooled, segmented louver and the transpiration cooled, segmented twin Wall - were selected for low cycle fatigue (LCF) component testing. Detailed thermal and structural analysis of these designs established the strain range and temprature at critical locations resulting in predicted lives of 10,000 cycles for MA 956 alloy. The ODs alloys, MA 956 and HDA 8077, demonstrated a 167 C (300 F) temperature advantage over Hastelloy X alloy in creep strength and oxidation resistance. The MA 956 alloy was selected for mechanical property and component test evaluations. The MA 956 alloy was superior to Hastelloy X in LCF component testing of the film cooled, segmented louver design.

  8. Mechanical response and deformation mechanisms of ferritic oxide dispersion strengthened steel structures produced by selective laser melting

    SciTech Connect

    Boegelein, Thomas; Dryepondt, Sebastien N.; Pandey, Amit; Dawson, Karl; Tatlock, Gordon J.

    2015-01-28

    Oxide dispersion strengthened (ODS) ferritic steels typically contain a fine dispersion of nanoscopic Y(Al, Ti) oxides, leading to an improvement in mechanical and physical properties. For a rapid prototyping technique, selective laser melting (SLM), was successfully applied to consolidate as-mechanically alloyed ODS-PM2000 (Fe 19Cr 5.5Al 0.5Ti 0.5Y2O3; all wt.%) powder to fabricate solid and thin-walled builds of different thickness. Our work is intended to act as a first study to investigate the tensile response of such configurations at room temperature, using miniaturized test specimens along and perpendicular to the growth direction. The 0.2% offset yield strength of as-grown wall builds was inferior to conventional PM2000 alloy (recrystallized), but could be significantly increased by conducting post-build heat treatments. Young s modulus and yield strength showed anisotropy and were enhanced when testing perpendicular to the build growth direction. Electron backscatter diffraction revealed a strong [001] fibre texture along the growth direction, which explains the anisotropic behaviour. In addition, studies on the morphology of the individual fracture surfaces, the grain structure of the cross-section near this region and the size distribution of ODS particles in such builds were conducted. A fine dispersion of precipitates was retained in all SLM builds, and findings suggest that a certain amount of Y is probably still in atomic solution in the as-grown condition and forms new small nanoscopic dispersoids during annealing, which lead to enhanced strengthening.

  9. Oxide strengthened molybdenum-rhenium alloy

    DOEpatents

    Bianco, Robert; Buckman, Jr., R. William

    2000-01-01

    Provided is a method of making an ODS molybdenum-rhenium alloy which includes the steps of: (a) forming a slurry containing molybdenum oxide and a metal salt dispersed in an aqueous medium, the metal salt being selected from nitrates or acetates of lanthanum, cerium or thorium; (b) heating the slurry in the presence of hydrogen to form a molybdenum powder comprising molybdenum and an oxide of the metal salt; (c) mixing rhenium powder with the molybdenum powder to form a molybdenum-rhenium powder; (d) pressing the molybdenum-rhenium powder to form a molybdenum-rhenium compact; (e) sintering the molybdenum-rhenium compact in hydrogen or under a vacuum to form a molybdenum-rhenium ingot; and (f) compacting the molybdenum-rhenium ingot to reduce the cross-sectional area of the molybdenum-rhenium ingot and form a molybdenum-rhenium alloy containing said metal oxide. The present invention also provides an ODS molybdenum-rhenium alloy made by the method. A preferred Mo--Re-ODS alloy contains 7-14 weight % rhenium and 2-4 volume % lanthanum oxide.

  10. Oxide dispersion strengthened ferritic steels: a basic research joint program in France

    NASA Astrophysics Data System (ADS)

    Boutard, J.-L.; Badjeck, V.; Barguet, L.; Barouh, C.; Bhattacharya, A.; Colignon, Y.; Hatzoglou, C.; Loyer-Prost, M.; Rouffié, A. L.; Sallez, N.; Salmon-Legagneur, H.; Schuler, T.

    2014-12-01

    AREVA, CEA, CNRS, EDF and Mécachrome are funding a joint program of basic research on Oxide Dispersion Strengthened Steels (ODISSEE), in support to the development of oxide dispersion strengthened 9-14% Cr ferritic-martensitic steels for the fuel element cladding of future Sodium-cooled fast neutron reactors. The selected objectives and the results obtained so far will be presented concerning (i) physical-chemical characterisation of the nano-clusters as a function of ball-milling process, metallurgical conditions and irradiation, (ii) meso-scale understanding of failure mechanisms under dynamic loading and creep, and, (iii) kinetic modelling of nano-clusters nucleation and α/α‧ unmixing.

  11. Precipitation sequence in niobium-alloyed ferritic stainless steel

    NASA Astrophysics Data System (ADS)

    Fujita, Nobuhiro; Bhadeshia, H. K. D. H.; Kikuchi, Masao

    2004-03-01

    Niobium is an important alloying element in the design of heat-resistant ferritic stainless steels for automotive exhaust systems. When in solid solution, it improves both the high temperature strength and the resistance to thermal fatigue. However, it also forms several kinds of precipitates during service. These reactions have been modelled, taking into account the multicomponent nature of the diffusion process and allowing for capillarity effects. It has been possible to estimate not only the volume fractions but also the particle sizes for Fe2Nb (Laves phase) and Fe3Nb3C (M6C) carbide in a 19Cr-0.8Nb steel, with good agreement against experimental data.

  12. Innovative Powder Processing of Oxide Dispersion Strengthened ODS Ferritic Stainless Steels

    SciTech Connect

    Rieken, Joel; Anderson, Iver; Kramer, Matthew

    2011-04-01

    An innovative gas atomization reaction synthesis technique was employed as a viable method to dramatically lower the processing cost for precursor oxide dispersion forming ferritic stainless steel powders (i.e., Fe-Cr-(Hf,Ti)-Y). During this rapid solidification process the atomized powders were enveloped by a nano-metric Cr-enriched metastable oxide film. Elevated temperature heat treatment was used to dissociate this metastable oxide phase through oxygen exchange reactions with Y-(Hf,Ti) enriched intermetallic compound precipitates. These solid state reactions resulted in the formation of highly stable nano-metric mixed oxide dispersoids (i.e., Y-Ti-O or Y-Hf-O) throughout the alloy microstructure. Subsequent high temperature (1200 C) heat treatments were used to elucidate the thermal stability of each nano-metric oxide dispersoid phase. Transmission electron microscopy coupled with X-ray diffraction was used to evaluate phase evolution within the alloy microstructure.

  13. Dispersion Strengthening of High Temperature Niobium Alloys

    DTIC Science & Technology

    1989-07-31

    completely plastic and stainless steel system which allows for the rapid and automatic jet thinning of Nb alloys using hydrofluoric acid. A solution...by its effect on the DBTT as shown in Fig. 7 (Ref. 18). For the DBTT to be well below ambient, an arbitrary temperature of-130"C (-2000F) may be chosen...effect of increasing the DBTT and that oxygen tied up as oxides will not be detrimental. Thus the actual allowable oxygen concentration in the

  14. Oxide strengthened molybdenum-rhenium alloy

    SciTech Connect

    Bianco, Robert; Buckman, William R. Jr.

    1998-12-01

    Provided is a method of making an ODS molybdenum-rhenium alloy which includes the steps of: (1) forming a slurry containing molybdenum oxide and a metal salt dispersed in an aqueous medium, the metal salt being selected from nitrates or acetates of lanthanum, cerium or thorium; (2) heating the slurry in the presence of hydrogen to form a molybdenum powder comprising molybdenum and an oxide of the metal salt; (3) mixing rhenium powder with the molybdenum powder to form a molybdenum-rhenium powder; (4) pressing the molybdenum-rhenium powder to form a molybdenum-rhenium compact; (5) sintering the molybdenum-rhenium compact in hydrogen or under a vacuum to form a molybdenum-rhenium ingot; and (6) compacting the molybdenum-rhenium ingot to reduce the cross-sectional area of the molybdenum-rhenium ingot and form a molybdenum-rhenium alloy containing said metal oxide. The present invention also provides an ODS molybdenum-rhenium alloy made by the method.

  15. Stability of Y–Ti–O precipitates in friction stir welded nanostructured ferritic alloys

    DOE PAGES

    Yu, Xinghua; Mazumder, B.; Miller, M. K.; ...

    2015-01-19

    Nanostructured ferritic alloys, which have complex microstructures which consist of ultrafine ferritic grains with a dispersion of stable oxide particles and nanoclusters, are promising materials for fuel cladding and structural applications in the next generation nuclear reactor. This paper evaluates microstructure of friction stir welded nanostructured ferritic alloys using electron microscopy and atom probe tomography techniques. Atom probe tomography results revealed that nanoclusters are coarsened and inhomogeneously distributed in the stir zone and thermomechanically affected zone. Three hypotheses on coarsening of nanoclusters are presented. Finally, the hardness difference in different regions of friction stir weld has been explained.

  16. Evaluation of Microstructure and Mechanical Properties of Nano-Y2O3-Dispersed Ferritic Alloy Synthesized by Mechanical Alloying and Consolidated by High-Pressure Sintering

    NASA Astrophysics Data System (ADS)

    Karak, Swapan Kumar; Dutta Majumdar, J.; Witczak, Zbigniew; Lojkowski, Witold; Ciupiński, Łukasz; Kurzydłowski, K. J.; Manna, Indranil

    2013-06-01

    In this study, an attempt has been made to synthesize 1.0 wt pct nano-Y2O3-dispersed ferritic alloys with nominal compositions: 83.0 Fe-13.5 Cr-2.0 Al-0.5 Ti (alloy A), 79.0 Fe-17.5 Cr-2.0 Al-0.5 Ti (alloy B), 75.0 Fe-21.5 Cr-2.0 Al-0.5 Ti (alloy C), and 71.0 Fe-25.5 Cr-2.0 Al-0.5 Ti (alloy D) steels (all in wt pct) by solid-state mechanical alloying route and consolidation the milled powder by high-pressure sintering at 873 K, 1073 K, and 1273 K (600°C, 800°C, and 1000°C) using 8 GPa uniaxial pressure for 3 minutes. Subsequently, an extensive effort has been undertaken to characterize the microstructural and phase evolution by X-ray diffraction, scanning and transmission electron microscopy, and energy dispersive spectroscopy. Mechanical properties including hardness, compressive strength, Young's modulus, and fracture toughness were determined using micro/nano-indentation unit and universal testing machine. The present ferritic alloys record extraordinary levels of compressive strength (from 1150 to 2550 MPa), Young's modulus (from 200 to 240 GPa), indentation fracture toughness (from 3.6 to 15.4 MPa√m), and hardness (from13.5 to 18.5 GPa) and measure up to 1.5 through 2 times greater strength but with a lower density (~7.4 Mg/m3) than other oxide dispersion-strengthened ferritic steels (<1200 MPa) or tungsten-based alloys (<2200 MPa). Besides superior mechanical strength, the novelty of these alloys lies in the unique microstructure comprising uniform distribution of either nanometric (~10 nm) oxide (Y2Ti2O7/Y2TiO5 or un-reacted Y2O3) or intermetallic (Fe11TiY and Al9.22Cr2.78Y) particles' ferritic matrix useful for grain boundary pinning and creep resistance.

  17. GRAIN BOUNDARY STRENGTHENING PROPERTIES OF TUNGSTEN ALLOYS

    SciTech Connect

    Setyawan, Wahyu; Kurtz, Richard J.

    2012-10-10

    Density functional theory was employed to investigate grain boundary (GB) properties of W alloys. A range of substitutional solutes across the Periodic Table was investigated to understand the behavior of different electronic orbitals in changing the GB cleavage energy in the Σ27a[110]{525} GB. A number of transition metals were predicted to enhance the GB cohesion. This includes Ru, Re, Os, Ir, V, Cr, Mn, Fe, Co, Ti, Hf, Ta and Nb. While lanthanides, s and p elements were tended to cause GB embrittlement.

  18. Recrystallization characteristics of oxide dispersion strengthened nickel-base alloys

    NASA Technical Reports Server (NTRS)

    Hotzler, R. K.; Glasgow, T. K.

    1980-01-01

    Electron microscopy was employed to study the process of recrystallization in two oxide dispersion strengthened (ODS) mechanically alloyed nickel-base alloys, MA 754 and MA 6000E. MA 754 contained both fine, uniformly dispersed particles and coarser oxides aligned along the working direction. Hot rolled MA 754 had a grain size of 0.5 microns and high dislocation densities. After partial primary recrystallization, the fine grains transformed to large elongated grains via secondary (or abnormal) grain growth. Extruded and rolled MA 6000E contained equiaxed grains of 0.2 micron diameter. Primary recrystallization occurring during working eliminated virtually all dislocations. Conversion from fine to coarse grains was triggered by gamma prime dissolution; this was also a process of secondary or abnormal grain growth. Comparisons were made to conventional and oxide dispersion strengthened nickel-base alloys.

  19. Neutron irradiation effects on the microstructure of low-activation ferritic alloys*1

    NASA Astrophysics Data System (ADS)

    Kimura, A.; Matsui, H.

    1994-09-01

    Microstructures of low-activation ferritic alloys, such as 2.25% Cr-2% W, 7% Cr-2% W, 9% Cr-2% W and 12% Cr-2% W alloys, were observed after FFTF irradiation at 698 K to a dose of 36 dpa. Martensite in 7% Cr-2% W, 9% Cr-2% W and 12% Cr-2% W alloys and bainite in 2.25% Cr-2% W alloy were fairly stable after the irradiation. Microvoids were observed in the martensite in each alloy but not in bainite and δ-ferrite in 12% Cr-2% W alloys. An addition of 0.02% Ti to 9% Cr-2% W alloy considerably reduced the void density. Spherical (Ta, W) and Ti-rich precipitates were observed in the Ti-added 9% Cr-2% W alloy. Precipitates observed in 9% Cr-2% W and 7% Cr-2% W alloys are mainly Cr-rich M 23C 6 (Ta, W) and Ta(W)-rich M 6C and Fe-rich Laves phase. In 2.25% Cr-2% W alloy, high density of fine (Ta, W)-rich M 2C type precipitates as well as M 6C were observed. Spherical small α' Cr-rich particles were observed in both martensite and α-ferrite in 12% Cr-2% W alloys. Correlation between postirradiation microstructure and irradiation hardening is shown and discussed for these alloys.

  20. Neutron study and modeling of the lattice parameters in a NiAl-precipitate strengthened ferritic steel

    SciTech Connect

    Teng, Zhenke; Ghosh, Gautam; Miller, Michael K; Huang, Shenyan; Clausen, B; Brown, D.W.; Liaw, Peter K

    2012-01-01

    The lattice misfit between the body-centered cubic {alpha}-Fe matrix and the B2-ordered NiAl-type {beta}{prime} precipitates is a parameter of significant importance in controlling the creep resistance of precipitate-strengthened ferritic steels. However, the measurement of the lattice misfit is complicated due to the fact that the fundamental reflections of {alpha} and {beta}{prime} phases almost completely overlap. In this study, neutron diffraction is used to determine the lattice parameters of these two phases in a Fe-18.9 Al-9.8 Cr-13 Ni-1.8 Mo (atomic percent, at.%) alloy as a function of temperature. The accuracy of the measurement at room temperature is verified by high-energy synchrotron X-ray diffraction. The comparison between these two techniques is discussed in terms of the difference in superlattice intensity. Furthermore, using the phase compositions determined by atom probe tomography, models are proposed to predict the lattice parameters of both phases at room temperature as a function of their compositions. The results are in very good agreement with those obtained experimentally.

  1. Characteristics of alumina particles in dispersion-strengthened copper alloys

    NASA Astrophysics Data System (ADS)

    Zhang, Xue-hui; Li, Xiao-xian

    2014-11-01

    Two types of alumina dispersion-strengthened copper (ADSC) alloys were fabricated by a novel in-situ reactive synthesis (IRS) and a traditional internal oxidation (IO) process. The features of alumina dispersoids in these ADSC alloys were investigated by X-ray diffraction, scanning electron microscopy, and high-resolution transmission electron microscopy. It is found that nano-sized γ-Al2O3 particles of approximately 10 nm in diameter are homogeneously distributed in the IRS-ADSC composites. Meanwhile, larger-sized, mixed crystal structure alumina with rod-shaped morphology is embedded in the IO-ADSC alloy. The IRS-ADSC composites can obtain better mechanical and physical properties than the IO-ADSC composites; the tensile strength of the IRS-ADSC alloy can reach 570 MPa at room temperature, its electrical conductivity is 85% IACS, and the Rockwell hardness can reach 86 HRB.

  2. Mechanical properties of oxide dispersion strengthened (ODS) molybdenum alloys

    SciTech Connect

    Bianco, R.; Buckman, R.W. Jr.

    1998-03-01

    Oxide dispersion strengthened molybdenum, Mo-ODS, developed by a proprietary powder metallurgy process, exhibits a creep rupture life at 0.65T{sub m} (1,600 C) of three to five orders of magnitude greater than unalloyed molybdenum, while maintaining ductile fracture behavior at temperatures significantly below room temperature. In comparison, the creep rupture life of the Mo-50Re solid solution strengthened alloy at 1,600 C is only an order of magnitude greater than unalloyed molybdenum. The results of microstructural characterization and thermal stability and mechanical property testing are discussed.

  3. Vacancy-controlled ultrastable nanoclusters in nanostructured ferritic alloys

    DOE PAGES

    Zhang, Z. W.; Yao, L.; Wang, X. -L.; ...

    2015-05-29

    A new class of advanced structural materials, based on the Fe-O-vacancy system, has exceptional resistance to high-temperature creep and excellent tolerance to extremely high-dose radiation. Although these remarkable improvements in properties compared to steels are known to be associated with the Y-Ti-O-enriched nanoclusters, the roles of vacancies in facilitating the nucleation of nanoclusters are a long-standing puzzle, due to the experimental difficulties in characterizing vacancies, particularly in-situ while the nanoclusters are forming. We report an experiment study that provides the compelling evidence for the presence of significant concentrations of vacancies in Y-Ti-O-enriched nanoclusters in a nanostructured ferritic alloy using amore » combination of state-of-the-art atom-probe tomography and in situ small angle neutron scattering. The nucleation of nanoclusters starts from the O-enriched solute clustering with vacancy mediation. The nanoclusters grow with an extremely low growth rate through attraction of vacancies and O:vacancy pairs, leading to the unusual stability of the nanoclusters.« less

  4. Vacancy-controlled ultrastable nanoclusters in nanostructured ferritic alloys

    SciTech Connect

    Zhang, Z. W.; Yao, L.; Wang, X. -L.; Miller, M. K.

    2015-05-29

    A new class of advanced structural materials, based on the Fe-O-vacancy system, has exceptional resistance to high-temperature creep and excellent tolerance to extremely high-dose radiation. Although these remarkable improvements in properties compared to steels are known to be associated with the Y-Ti-O-enriched nanoclusters, the roles of vacancies in facilitating the nucleation of nanoclusters are a long-standing puzzle, due to the experimental difficulties in characterizing vacancies, particularly in-situ while the nanoclusters are forming. We report an experiment study that provides the compelling evidence for the presence of significant concentrations of vacancies in Y-Ti-O-enriched nanoclusters in a nanostructured ferritic alloy using a combination of state-of-the-art atom-probe tomography and in situ small angle neutron scattering. The nucleation of nanoclusters starts from the O-enriched solute clustering with vacancy mediation. The nanoclusters grow with an extremely low growth rate through attraction of vacancies and O:vacancy pairs, leading to the unusual stability of the nanoclusters.

  5. Vacancy-controlled ultrastable nanoclusters in nanostructured ferritic alloys

    PubMed Central

    Zhang, Z. W.; Yao, L.; Wang, X.-L.; Miller, M. K.

    2015-01-01

    A new class of advanced structural materials, based on the Fe-O-vacancy system, has exceptional resistance to high-temperature creep and excellent tolerance to extremely high-dose radiation. Although these remarkable improvements in properties compared to steels are known to be associated with the Y-Ti-O-enriched nanoclusters, the roles of vacancies in facilitating the nucleation of nanoclusters are a long-standing puzzle, due to the experimental difficulties in characterizing vacancies, particularly in-situ while the nanoclusters are forming. Here we report an experiment study that provides the compelling evidence for the presence of significant concentrations of vacancies in Y-Ti-O-enriched nanoclusters in a nanostructured ferritic alloy using a combination of state-of-the-art atom-probe tomography and in situ small angle neutron scattering. The nucleation of nanoclusters starts from the O-enriched solute clustering with vacancy mediation. The nanoclusters grow with an extremely low growth rate through attraction of vacancies and O:vacancy pairs, leading to the unusual stability of the nanoclusters. PMID:26023747

  6. Comparative thermal fatigue resistance of several oxide dispersion strengthened alloys

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.; Bizon, P. T.

    1981-01-01

    The thermal fatigue resistance of several oxide dispersion strengthened (ODS) alloys has been evaluated through cyclic exposure in fluidized beds. The ODS nickel-base alloy MA 754 and ODS iron-base alloy MA 956 as well as four experimental ODS Ni-16Cr-4.5Al base alloys with and without Ta additions were examined. Both bare and coated alloys were subjected to up to 6000 cycles where each cycle consisted of a 3 minute immersion in a fluidized bed at 1130 C followed by a 3 minute immersion in a bed at 357 C. Testing revealed that the thermal fatigue resistance of the ODS nickel-base alloys was excellent and about equal to that of directionally solidified superalloys. However, the thermal fatigue resistance of MA 956 was found to be poor. Metallographic examination of tested specimens revealed that, in general, the post-test microstructures can be rationalized on the basis of previous diffusion, mechanical property, and oxidation studies.

  7. Stability of the strengthening nanoprecipitates in reduced activation ferritic steels under Fe2+ ion irradiation

    NASA Astrophysics Data System (ADS)

    Tan, L.; Katoh, Y.; Snead, L. L.

    2014-02-01

    The stability of MX-type precipitates is critical to retain mechanical properties of both reduced activation ferritic-martensitic (RAFM) and conventional FM steels at elevated temperatures. Radiation resistance of TaC, TaN, and VN nanoprecipitates irradiated up to ∼49 dpa at 500 °C using Fe2+ is investigated in this work. Transmission electron microscopy (TEM) utilized in standard and scanning mode (STEM) reveals the non-stoichiometric nature of the nanoprecipitates. Irradiation did not alter their crystalline nature. The radiation resistance of these precipitates, in an order of reduced resistance, is TaC, VN, and TaN. Particle dissolution, growth, and reprecipitation were the modes of irradiation-induced instability. Irradiation also facilitated formation of Fe2W type Laves phase limited to the VN and TaN bearing alloys. This result suggests that nitrogen level should be controlled to a minimal level in alloys to gain greater radiation resistance of the MX-type precipitates at similar temperatures as well as postpone the formation and subsequent coarsening of Laves phase.

  8. Nucleation kinetics of proeutectoid ferrite at austenite grain boundaries in Fe-C-X alloys

    NASA Astrophysics Data System (ADS)

    Enomoto, M.; Aaronson, H. I.

    1986-08-01

    The nucleation kinetics of proeutectoid ferrite allotriomorphs at austenite grain boundaries in Fe-0.5 at. Pct C-3 at. Pct X alloys, where X is successively Mn, Ni, Co, and Si and in an Fe-0.8 at. Pct C-2.5 at. Pct Mo alloy have been measured using previously developed experimental techniques. The results were analyzed in terms of the influence of substitutional alloying elements upon the volume free energy change and upon the energies of austenite grain boundaries and nucleus: matrix boundaries. Classical nucleation theory was employed in conjunction with the pillbox model of the critical nucleus applied during the predecessor study of ferrite nucleation kinetics at grain boundaries in Fe-C alloys. The free energy change associated with nucleation was evaluated from both the Hillert-Staffanson and the Central Atoms Models of interstitial-substitutional solid solutions. The grain boundary concentrations of X determined with a Scanning Auger Microprobe were utilized to calculate the reduction in the austenite grain boundary energy produced by the segregation of alloying elements. Analysis of these data in terms of nucleation theory indicates that much of the influence of X upon ferrite nucleation rate derives from effects upon the volume-free energy change, i.e., upon alterations in the path of the γ/(α + γ) phase boundary. Additional effects arise from reductions in austenite grain boundary energy, with austenite-forming alloying elements being more effective in this regard than ferrite-formers. By difference, the remaining influence of the alloy elements studied evidently results from their ability to diminish the energies of the austenite: ferrite boundaries enclosing the critical nucleus. The role of nucleation kinetics in the formation of a bay in the TTT diagram of Fe-C-Mo alloys is also considered.

  9. Irradiation creep of various ferritic alloys irradiated {approximately}400 C in the PFR and FFTF reactors

    SciTech Connect

    Toloczko, M.B.; Garner, F.A.; Eiholzer, C.R.

    1998-03-01

    Three ferritic alloys were irradiated in two fast reactors to doses of 50 dpa or more at temperatures near 400 C. One martensitic alloy, HT9, was irradiated in both the FFTF and PFR reactors. PFR is the Prototype Fast Reactor in Dourneay, Scotland, and FFTF is the Fast Flux Test Facility in Richland, WA. D57 is a developmental alloy that was irradiated in PFR only, and MA957 is a Y{sub 2}O{sub 3} dispersion-hardened ferritic alloy that was irradiated only in FFTF. These alloys exhibited little or no void swelling at {approximately}400 C. Depending on the alloy starting condition, these steels develop a variety of non-creep strains early in the irradiation that are associated with phase changes. Each of these alloys creeps at a rate that is significantly lower than that of austenitic steels irradiated in the same experiments. The creep compliance for ferritic alloys in general appears to be {approximately}0.5 {times} 10{sup {minus}6} MPa{sup {minus}1} dpa{sup {minus}1}, independent of both composition and starting state. The addition of Y{sub 2}O{sub 3} as a dispersoid does not appear to change the creep behavior.

  10. Development of oxide dispersion strengthened turbine blade alloy by mechanical alloying

    NASA Technical Reports Server (NTRS)

    Merrick, H. F.; Curwick, L. R. R.; Kim, Y. G.

    1977-01-01

    There were three nickel-base alloys containing up to 18 wt. % of refractory metal examined initially for oxide dispersion strengthening. To provide greater processing freedom, however, a leaner alloy was finally selected. This base alloy, alloy D, contained 0.05C/15Cr / 2Mo/4W/2Ta/4.5Al/2.Ti/015Zr/0.01-B/Bal. Ni. Following alloy selection, the effect of extrusion, heat treatment, and oxide volume fraction and size on microstructure and properties were examined. The optimum structure was achieved in zone annealed alloy D which contained 2.5 vol. % of 35 mm Y2O3 and which was extruded 16:1 at 1038 C.

  11. Fabrication technological development of the oxide dispersion strengthened alloy MA957 for fast reactor applications

    SciTech Connect

    ML Hamilton; DS Gelles; RJ Lobsinger; GD Johnson; WF Brown; MM Paxton; RJ Puigh; CR Eiholzer; C Martinez; MA Blotter

    2000-03-27

    A significant amount of effort has been devoted to determining the properties and understanding the behavior of the alloy MA957 to define its potential usefulness as a cladding material, in the fast breeder reactor program. The numerous characterization and fabrication studies that were conducted are documented in this report. The alloy is a ferritic stainless steel developed by International Nickel Company specifically for structural reactor applications. It is strengthened by a very fine, uniformly distributed yttria dispersoid. Its fabrication involves a mechanical alloying process and subsequent extrusion, which ultimately results in a highly elongated grain structure. While the presence of the dispersoid produces a material with excellent strength, the body centered cubic structure inherent to the material coupled with the high aspect ratio that results from processing operations produces some difficulties with ductility. The alloy is very sensitive to variations in a number of processing parameters, and if the high strength is once lost during fabrication, it cannot be recovered. The microstructural evolution of the alloy under irradiation falls into two regimes. Below about 550 C, dislocation development, {alpha}{prime} precipitation and void evolution in the matrix are observed, while above about 550 C damage appears to be restricted to cavity formation within oxide particles. The thermal expansion of the alloy is very similar to that of HT9 up to the temperature where HT9 undergoes a phase transition to austenitic. Pulse magnetic welding of end caps onto MA957 tubing can be accomplished in a manner similar to that in which it is performed on HT9, although the welding parameters appear to be very sensitive to variations in the tubing that result from small changes in fabrication conditions. The tensile and stress rupture behavior of the alloy are acceptable in the unirradiated condition, being comparable to HT9 below about 700 C and exceeding those of HT9

  12. Charpy impact test results for low activation ferritic alloys irradiated to 30 dpa

    SciTech Connect

    Schubert, L.E.; Hamilton, M.L.; Gelles, D.S.

    1996-04-01

    Miniature specimens of six low activation ferritic alloys have been impact field tested following irradiation at 370{degrees}C to 30 dpa. Comparison of the results with those of control specimens and specimens irradiated to 10 dpa indicates that degradation in the impact behavior appears to have saturated by {approx}10 dpa in at least four of these alloys. The 7.5Cr-2W alloy referred to as GA3X appears most promising for further consideration as a candidate structural material in fusion reactor applications, although the 9Cr-1V alloy may also warrant further investigation.

  13. Low cost fabrication development for oxide dispersion strengthened alloy vanes

    NASA Technical Reports Server (NTRS)

    Perkins, R. J.; Bailey, P. G.

    1978-01-01

    Viable processes were developed for secondary working of oxide dispersion strengthened (ODS) alloys to near-net shapes (NNS) for aircraft turbine vanes. These processes were shown capable of producing required microstructure and properties for vane applications. Material cost savings of 40 to 50% are projected for the NNS process over the current procedures which involve machining from rectangular bar. Additional machining cost savings are projected. Of three secondary working processes evaluated, directional forging and plate bending were determined to be viable NNS processes for ODS vanes. Directional forging was deemed most applicable to high pressure turbine (HPT) vanes with their large thickness variations while plate bending was determined to be most cost effective for low pressure turbine (LPT) vanes because of their limited thickness variations. Since the F101 LPT vane was selected for study in this program, development of plate bending was carried through to establishment of a preliminary process. Preparation of ODS alloy plate for bending was found to be a straight forward process using currently available bar stock, providing that the capability for reheating between roll passes is available. Advanced ODS-NiCrAl and ODS-FeCrAl alloys were utilized on this program. Workability of all alloys was adequate for directional forging and plate bending, but only the ODS-FeCrAl had adequate workability for shaped preform extrustion.

  14. Creep degradation in oxide-dispersion-strengthened alloys

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.

    1977-01-01

    Oxide dispersion strengthened Ni-base alloys in wrought bar form are studied for creep degradation effects similar to those found in thin gage sheet. The bar products evaluated included ODS-Ni, ODS-NiCr, and three types of advanced ODS-NiCrAl alloys. Tensile test specimens were exposed to creep at various stress levels at 1365 K and then tensile tested at room temperature. Low residual tensile properties, change in fracture mode, the appearance of dispersoid-free bands, grain boundary cavitation, and internal oxidation in the microstructure were interpreted as creep degradation effects. This work showed that many ODS alloys are subject to creep damage. Degradation of tensile properties occurred after very small amounts of creep strain, ductility being the most sensitive property. All the ODS alloys which were creep damaged possessed a large grain size. Creep damage appears to have been due to diffusional creep which produced dispersoid-free bands around boundaries acting as vacancy sources. Low angle and possibly twin boundaries acted as vacancy sources.

  15. Effect of Process Parameters on Microstructure and Hardness of Oxide Dispersion Strengthened 18Cr Ferritic Steel

    NASA Astrophysics Data System (ADS)

    Nagini, M.; Vijay, R.; Rajulapati, Koteswararao V.; Rao, K. Bhanu Sankara; Ramakrishna, M.; Reddy, A. V.; Sundararajan, G.

    2016-08-01

    Pre-alloyed ferritic 18Cr steel (Fe-18Cr-2.3W-0.3Ti) powder was milled with and without nano-yttria in high-energy ball mill for varying times until steady-state is reached. The milled powders were consolidated by upset forging followed by hot extrusion. Microstructural changes were examined at all stages of processing (milling, upset forging, and extrusion). In milled powders, crystallite size decreases and hardness increases with increasing milling time reaching a steady-state beyond 5 hours. The size of Y2O3 particles in powders decreases with milling time and under steady-state milling conditions; the particles either dissolve in matrix or form atomic clusters. Upset forged sample consists of unrecrystallized grain structure with few pockets of fine recrystallized grains and dispersoids of 2 to 4 nm. In extruded and annealed rods, the particles are of cuboidal Y2Ti2O7 at all sizes and their size decreased from 15 nm to 5 nm along with significant increase in number density. The oxide particles in ODS6 are of cuboidal Y2Ti2O7 with diamond cubic crystal structure ( Fd bar{3} m) having a lattice parameter of 10.1 Å and are semicoherent with the matrix. The hardness values of extruded and annealed samples predicted by linear summation model compare well with measured values.

  16. Effect of Neutron Irradiation on Nanoclusters in MA957 Ferritic Alloys

    SciTech Connect

    Miller, Michael K; Hoelzer, David T

    2011-01-01

    The effects of neutron irradiation to a dose of 3 dpa at 600 C and creep for 38,555 h at 800 C on the microstructure of a commercial MA957 alloy were investigated by atom probe tomography. The size, number density and composition of the 2-nm-diameter Ti-, Y-, O-enriched nanoclusters were similar in the unirradiated, crept and neutron irradiated conditions indicating that the microstructure of this nanostructured ferritic alloy has remarkable tolerance to radiation damage.

  17. Quantitative prediction of solute strengthening in aluminium alloys

    NASA Astrophysics Data System (ADS)

    Leyson, Gerard Paul M.; Curtin, William A.; Hector, Louis G.; Woodward, Christopher F.

    2010-09-01

    Despite significant advances in computational materials science, a quantitative, parameter-free prediction of the mechanical properties of alloys has been difficult to achieve from first principles. Here, we present a new analytic theory that, with input from first-principles calculations, is able to predict the strengthening of aluminium by substitutional solute atoms. Solute-dislocation interaction energies in and around the dislocation core are first calculated using density functional theory and a flexible-boundary-condition method. An analytic model for the strength, or stress to move a dislocation, owing to the random field of solutes, is then presented. The theory, which has no adjustable parameters and is extendable to other metallic alloys, predicts both the energy barriers to dislocation motion and the zero-temperature flow stress, allowing for predictions of finite-temperature flow stresses. Quantitative comparisons with experimental flow stresses at temperature T=78K are made for Al-X alloys (X=Mg, Si, Cu, Cr) and good agreement is obtained.

  18. Processing of two iron-chromium oxide dispersion strengthened steels by mechanical alloying

    SciTech Connect

    McKimpson, M.G.; Niemi, A.N. ); Gelles, D.S. )

    1989-04-01

    Two low activation ferritic ODS alloys have been manufactured, using mechanical alloying procedures, into extruded bar. The alloy compositions in weight percent are: Fe-14Cr-1.0Ti-0.5W-0.25Y{sub 2}O{sub 3} and Fe-9Cr-2.0W-0.3V-0.08C-0.25Y{sub 2}O{sub 3}. Dispersoid phase instability is indicated in the 9Cr carbon- containing alloy, but the 14Cr alloy appears to offer a novel material which may be suitable for first wall applications and warrants further study. 2 refs., 5 figs., 4 tabs.

  19. A comparative assessment of the fracture toughness behavior of ferritic-martensitic steels and nanostructured ferritic alloys

    NASA Astrophysics Data System (ADS)

    Byun, Thak Sang; Hoelzer, David T.; Kim, Jeoung Han; Maloy, Stuart A.

    2017-02-01

    The Fe-Cr alloys with ultrafine microstructures are primary candidate materials for advanced nuclear reactor components because of their excellent high temperature strength and high resistance to radiation-induced damage such as embrittlement and swelling. Mainly two types of Fe-Cr alloys have been developed for the high temperature reactor applications: the quenched and tempered ferritic-martensitic (FM) steels hardened primarily by ultrafine laths and carbonitrides and the powder metallurgy-based nanostructured ferritic alloys (NFAs) by nanograin structure and nanoclusters. This study aims at elucidating the differences and similarities in the temperature and strength dependences of fracture toughness in the Fe-Cr alloys to provide a comparative assessment of their high-temperature structural performance. The KJQ versus yield stress plots confirmed that the fracture toughness was inversely proportional to yield strength. It was found, however, that the toughness data for some NFAs were outside the band of the integrated dataset at given strength level, which indicates either a significant improvement or deterioration in mechanical properties due to fundamental changes in deformation and fracture mechanisms. When compared to the behavior of NFAs, the FM steels have shown much less strength dependence and formed narrow fracture toughness data bands at a significantly lower strength region. It appeared that at high temperatures ≥600 °C the NFAs cannot retain the nanostructure advantage of high strength and high toughness either by high-temperature embrittlement or by excessive loss of strength. Irradiation studies have revealed, however, that the NFAs have much stronger radiation resistance than tempered martensitic steels, such as lower radiation-induced swelling, finer helium bubble formation, lower irradiation creep rate and reduced low temperature embrittlement.

  20. A comparative assessment of the fracture toughness behavior of ferritic-martensitic steels and nanostructured ferritic alloys

    DOE PAGES

    Byun, Thak Sang; Hoelzer, David T.; Kim, Jeoung Han; ...

    2016-12-07

    The Fe-Cr alloys with ultrafine microstructures are primary candidate materials for advanced nuclear reactor components because of their excellent high temperature strength and high resistance to radiation-induced damage such as embrittlement and swelling. Mainly two types of Fe-Cr alloys have been developed for the high temperature reactor applications: the quenched and tempered ferritic-martensitic (FM) steels hardened primarily by ultrafine laths and carbonitrides and the powder metallurgy-based nanostructured ferritic alloys (NFAs) by nanograin structure and nanoclusters. This paper aims at elucidating the differences and similarities in the temperature and strength dependences of fracture toughness in the Fe-Cr alloys to provide amore » comparative assessment of their high-temperature structural performance. The KJQ versus yield stress plots confirmed that the fracture toughness was inversely proportional to yield strength. It was found, however, that the toughness data for some NFAs were outside the band of the integrated dataset at given strength level, which indicates either a significant improvement or deterioration in mechanical properties due to fundamental changes in deformation and fracture mechanisms. When compared to the behavior of NFAs, the FM steels have shown much less strength dependence and formed narrow fracture toughness data bands at a significantly lower strength region. It appeared that at high temperatures ≥600 °C the NFAs cannot retain the nanostructure advantage of high strength and high toughness either by high-temperature embrittlement or by excessive loss of strength. Finally, irradiation studies have revealed, however, that the NFAs have much stronger radiation resistance than tempered martensitic steels, such as lower radiation-induced swelling, finer helium bubble formation, lower irradiation creep rate and reduced low temperature embrittlement.« less

  1. A comparative assessment of the fracture toughness behavior of ferritic-martensitic steels and nanostructured ferritic alloys

    SciTech Connect

    Byun, Thak Sang; Hoelzer, David T.; Kim, Jeoung Han; Maloy, Stuart A.

    2016-12-07

    The Fe-Cr alloys with ultrafine microstructures are primary candidate materials for advanced nuclear reactor components because of their excellent high temperature strength and high resistance to radiation-induced damage such as embrittlement and swelling. Mainly two types of Fe-Cr alloys have been developed for the high temperature reactor applications: the quenched and tempered ferritic-martensitic (FM) steels hardened primarily by ultrafine laths and carbonitrides and the powder metallurgy-based nanostructured ferritic alloys (NFAs) by nanograin structure and nanoclusters. This paper aims at elucidating the differences and similarities in the temperature and strength dependences of fracture toughness in the Fe-Cr alloys to provide a comparative assessment of their high-temperature structural performance. The KJQ versus yield stress plots confirmed that the fracture toughness was inversely proportional to yield strength. It was found, however, that the toughness data for some NFAs were outside the band of the integrated dataset at given strength level, which indicates either a significant improvement or deterioration in mechanical properties due to fundamental changes in deformation and fracture mechanisms. When compared to the behavior of NFAs, the FM steels have shown much less strength dependence and formed narrow fracture toughness data bands at a significantly lower strength region. It appeared that at high temperatures ≥600 °C the NFAs cannot retain the nanostructure advantage of high strength and high toughness either by high-temperature embrittlement or by excessive loss of strength. Finally, irradiation studies have revealed, however, that the NFAs have much stronger radiation resistance than tempered martensitic steels, such as lower radiation-induced swelling, finer helium bubble formation, lower irradiation creep rate and reduced low temperature embrittlement.

  2. Detection and quantification of solute clusters in a nanostructured ferritic alloy

    SciTech Connect

    Miller, Michael K.; Larson, David J.; Reinhard, D. A.

    2014-12-26

    A series of simulated atom probe datasets were examined with a friends-of-friends method to establish the detection efficiency required to resolve solute clusters in the ferrite phase of a 14YWT nanostructured ferritic alloy. The size and number densities of solute clusters in the ferrite of the as-milled mechanically-alloyed condition and the stir zone of a friction stir weld were estimated with a prototype high-detection-efficiency (~80%) local electrode atom probe. High number densities, 1.8 × 1024 m–3 and 1.2 × 1024 m–3, respectively of solute clusters containing between 2 and 9 solute atoms of Ti, Y and O and were detected for these two conditions. Furthermore, these results support first principle calculations that predicted that vacancies stabilize these Ti–Y–O– clusters, which retard diffusion and contribute to the excellent high temperature stability of the microstructure and radiation tolerance of nanostructured ferritic alloys.

  3. Detection and quantification of solute clusters in a nanostructured ferritic alloy

    DOE PAGES

    Miller, Michael K.; Larson, David J.; Reinhard, D. A.

    2014-12-26

    A series of simulated atom probe datasets were examined with a friends-of-friends method to establish the detection efficiency required to resolve solute clusters in the ferrite phase of a 14YWT nanostructured ferritic alloy. The size and number densities of solute clusters in the ferrite of the as-milled mechanically-alloyed condition and the stir zone of a friction stir weld were estimated with a prototype high-detection-efficiency (~80%) local electrode atom probe. High number densities, 1.8 × 1024 m–3 and 1.2 × 1024 m–3, respectively of solute clusters containing between 2 and 9 solute atoms of Ti, Y and O and were detectedmore » for these two conditions. Furthermore, these results support first principle calculations that predicted that vacancies stabilize these Ti–Y–O– clusters, which retard diffusion and contribute to the excellent high temperature stability of the microstructure and radiation tolerance of nanostructured ferritic alloys.« less

  4. The Effect of H and He on Irradiation Performance of Fe and Ferritic Alloys

    SciTech Connect

    James F. Stubbins

    2010-01-22

    This research program was designed to look at basic radiation damage and effects and mechanical properties in Fe and ferritic alloys. The program scope included a number of materials ranging from pure single crystal Fe to more complex Fe-Cr-C alloys. The range of materials was designed to examine materials response and performance on ideal/model systems and gradually move to more complex systems. The experimental program was coordinated with a modeling effort. The use of pure and model alloys also facilitated the ability to develop and employ atomistic-scale modeling techniques to understand the inherent physics underlying materials performance

  5. Oxidation resistance of novel ferritic stainless steels alloyed with titanium for SOFC interconnect applications

    SciTech Connect

    Jablonski, P.D.; Alman, D.E.

    2008-05-15

    Chromia (Cr2O3) forming ferritic stainless steels are being developed for interconnect application in Solid Oxide Fuel Cells (SOFC). A problem with these alloys is that in the SOFC environment chrome in the surface oxide can evaporate and deposit on the electrochemically active sites within the fuel cell. This poisons and degrades the performance of the fuel cell. The development of steels that can form conductive outer protective oxide layers other than Cr2O3 or (CrMn)3O4 such as TiO2 may be attractive for SOFC application. This study was undertaken to assess the oxidation behavior of ferritic stainless steel containing 1 weight percent (wt.%) Ti, in an effort to develop alloys that form protective outer TiO2 scales. The effect of Cr content (6–22 wt.%) and the application of a Ce-based surface treatment on the oxidation behavior (at 800° C in air+3% H2O) of the alloys was investigated. The alloys themselves failed to form an outer TiO2 scale even though the large negative {delta}G of this compound favors its formation over other species. It was found that in conjunction with the Ce-surface treatment, a continuous outer TiO2 oxide layer could be formed on the alloys, and in fact the alloy with 12 wt.% Cr behaved in an identical manner as the alloy with 22 wt.% Cr.

  6. Irradiation performance of oxide dispersion strengthened copper alloys to 150 dpa at 415{degree}C

    SciTech Connect

    Edwards, D.J.; Kumar, A.S.; Anderson, K.R.; Stubbins, J.F.; Garner, F.A.; Hamilton, M.L.

    1991-11-01

    Results have been obtained on the post-irradiation properties of various oxide dispersion strengthened copper alloys irradiated from 34 to 150 dpa at 415{degrees}C in the Fast Flux Test Facility. The GlidCop alloys strengthened by Al{sub 2}O{sub 3} continue to outperform other alloys with respect to swelling resistance, and retention of both electrical conductivity and yield strength. Several castable ODS alloys and a Cr{sub 2}O{sub 3}-strengthened alloy show increasingly poor resistance to radiation, especially in their swelling behavior. A HfO{sub 2}-strengthened alloy retains most of its strength and its electrical conductivity reaches a constant level after 50 dpa, but it exhibits a higher residual radioactivity.

  7. Irradiation performance of oxide dispersion strengthened copper alloys to 150 dpa at 415 degree C

    SciTech Connect

    Edwards, D.J.; Kumar, A.S. ); Anderson, K.R.; Stubbins, J.F. ); Garner, F.A.; Hamilton, M.L. )

    1991-11-01

    Results have been obtained on the post-irradiation properties of various oxide dispersion strengthened copper alloys irradiated from 34 to 150 dpa at 415{degrees}C in the Fast Flux Test Facility. The GlidCop alloys strengthened by Al{sub 2}O{sub 3} continue to outperform other alloys with respect to swelling resistance, and retention of both electrical conductivity and yield strength. Several castable ODS alloys and a Cr{sub 2}O{sub 3}-strengthened alloy show increasingly poor resistance to radiation, especially in their swelling behavior. A HfO{sub 2}-strengthened alloy retains most of its strength and its electrical conductivity reaches a constant level after 50 dpa, but it exhibits a higher residual radioactivity.

  8. Nitrogen alloying of the 12% Cr martensitic-ferritic steel

    NASA Astrophysics Data System (ADS)

    Kudryavtsev, A. S.; Artem'eva, D. A.; Mikhailov, M. S.

    2017-08-01

    The influence of the nitrogen content on the structure and mechanical properties of heat and corrosion resistant 12% Cr martensitic-ferritic steel developed at the Central Research Institute of Structural Materials Prometey has been studied. Steel containing 0.061 wt % nitrogen possesses a high level of mechanical properties. The decrease in the nitrogen content to 0.017 wt % leads to an increase of structurally free ferrite fraction in the steel, a decrease in the density of dislocations, a decrease of structural dispersity and the absence of finely dispersed precipitates of niobium and vanadium nitrides and carbides. As a result, there is a decrease in the strength properties, especially in the heat resistance.

  9. Helium sequestration at nanoparticle-matrix interfaces in helium + heavy ion irradiated nanostructured ferritic alloys

    NASA Astrophysics Data System (ADS)

    Parish, C. M.; Unocic, K. A.; Tan, L.; Zinkle, S. J.; Kondo, S.; Snead, L. L.; Hoelzer, D. T.; Katoh, Y.

    2017-01-01

    We irradiated four ferritic alloys with energetic Fe and He ions: one castable nanostructured alloy (CNA) containing Ti-W-Ta-carbides, and three nanostructured ferritic alloys (NFAs). The NFAs were: 9Cr containing Y-Ti-O nanoclusters, and two Fe-12Cr-5Al NFAs containing Y-Zr-O or Y-Hf-O clusters. All four were subjected to simultaneous dual-beam Fe + He ion implantation (650 °C, ∼50 dpa, ∼15 appm He/dpa), simulating fusion-reactor conditions. Examination using scanning/transmission electron microscopy (STEM) revealed high-number-density helium bubbles of ∼8 nm, ∼1021 m-3 (CNA), and of ∼3 nm, 1023 m-3 (NFAs). STEM combined with multivariate statistical analysis data mining suggests that the precipitate-matrix interfaces in all alloys survived ∼50 dpa at 650 °C and serve as effective helium trapping sites. All alloys appear viable structural material candidates for fusion or advanced fission energy systems. Among these developmental alloys the NFAs appear to sequester the helium into smaller bubbles and away from the grain boundaries more effectively than the early-generation CNA.

  10. Helium sequestration at nanoparticle-matrix interfaces in helium + heavy ion irradiated nanostructured ferritic alloys

    DOE PAGES

    Parish, Chad M.; Unocic, Kinga A.; Tan, Lizhen; ...

    2016-10-24

    Here we irradiated four ferritic alloys with energetic Fe and He ions: one castable nanostructured alloy (CNA) containing Ti-W-Ta-carbides, and three nanostructured ferritic alloys (NFAs). The NFAs were: 9Cr containing Y-Ti-O nanoclusters, and two Fe-12Cr-5Al NFAs containing Y-Zr-O or Y-Hf-O clusters. All four were subjected to simultaneous dual-beam Fe + He ion implantation (650 °C, ~50 dpa, ~15 appm He/dpa), simulating fusion-reactor conditions. Examination using scanning/transmission electron microscopy (STEM) revealed high-number-density helium bubbles of ~8 nm, ~1021 m-3 (CNA), and of ~3 nm, 1023 m-3 (NFAs). STEM combined with multivariate statistical analysis data mining suggests that the precipitate-matrix interfaces inmore » all alloys survived ~50 dpa at 650 °C and serve as effective helium trapping sites. All alloys appear viable structural material candidates for fusion or advanced fission energy systems. Finally, among these developmental alloys the NFAs appear to sequester the helium into smaller bubbles and away from the grain boundaries more effectively than the early-generation CNA.« less

  11. Helium sequestration at nanoparticle-matrix interfaces in helium + heavy ion irradiated nanostructured ferritic alloys

    SciTech Connect

    Parish, Chad M.; Unocic, Kinga A.; Tan, Lizhen; Zinkle, S. J.; Kondo, Sosuke; Snead, Lance Lewis; Hoelzer, David T.; Katoh, Yutai

    2016-10-24

    Here we irradiated four ferritic alloys with energetic Fe and He ions: one castable nanostructured alloy (CNA) containing Ti-W-Ta-carbides, and three nanostructured ferritic alloys (NFAs). The NFAs were: 9Cr containing Y-Ti-O nanoclusters, and two Fe-12Cr-5Al NFAs containing Y-Zr-O or Y-Hf-O clusters. All four were subjected to simultaneous dual-beam Fe + He ion implantation (650 °C, ~50 dpa, ~15 appm He/dpa), simulating fusion-reactor conditions. Examination using scanning/transmission electron microscopy (STEM) revealed high-number-density helium bubbles of ~8 nm, ~1021 m-3 (CNA), and of ~3 nm, 1023 m-3 (NFAs). STEM combined with multivariate statistical analysis data mining suggests that the precipitate-matrix interfaces in all alloys survived ~50 dpa at 650 °C and serve as effective helium trapping sites. All alloys appear viable structural material candidates for fusion or advanced fission energy systems. Finally, among these developmental alloys the NFAs appear to sequester the helium into smaller bubbles and away from the grain boundaries more effectively than the early-generation CNA.

  12. High temperature mechanical properties of a zirconium-modified, precipitation- strengthened nickel, 30 percent copper alloy

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.

    1974-01-01

    A precipitation-strengthened Monel-type alloy has been developed through minor alloying additions of zirconium to a base Ni-30Cu alloy. The results of this exploratory study indicate that thermomechanical processing of a solution-treated Ni-30Cu-0.2Zr alloy produced a dispersion of precipitates. The precipitates have been tentatively identified as a Ni5Zr compound. A comparison of the mechanical properties, as determined by testing in air, of the zirconium-modified alloy to those of a Ni-30Cu alloy reveals that the precipitation-strengthened alloy has improved tensile properties to 1200 K and improved stress-rupture properties to 1100 K. The oxidation characteristics of the modified alloy appeared to be equivalent to those of the base Ni-30Cu alloy.

  13. Creep and stress rupture of oxide dispersion strengthened mechanically alloyed Inconel alloy MA 754

    NASA Technical Reports Server (NTRS)

    Howson, T. E.; Tien, J. K.; Stulga, J. E.

    1980-01-01

    The creep and stress rupture behavior of the mechanically alloyed oxide dispersion strengthened nickel-base alloy MA 754 was studied at 760, 982 and 1093 C. Tensile specimens with a fine, highly elongated grain structure, oriented parallel and perpendicular to the longitudinal grain direction were tested at various stresses in air under constant load. It was found that the apparent stress dependence was large, with power law exponents ranging from 19 to 33 over the temperature range studied. The creep activation energy, after correction for the temperature dependence of the elastic modulus, was close to but slightly larger than the activation energy for self diffusion. Rupture was intergranular and the rupture ductility as measured by percentage elongation was generally low, with values ranging from 0.5 to 16 pct. The creep properties are rationalized by describing the creep rates in terms of an effective stress which is the applied stress minus a resisting stress consistent with the alloy microstructure. Values of the resisting stress obtained through a curve fitting procedure are found to be close to the values of the particle by-pass stress for this oxide dispersion strengthened alloy, as calculated from the measured oxide particle distribution.

  14. Oxide dispersion strengthening of alloys. (Latest citations from the Metals Abstracts/Alloys Index database). Published Search

    SciTech Connect

    Not Available

    1993-09-01

    The bibliography contains citations concerning oxide dispersion strengthening and hardening of alloys. The citations include methods of alloy preparation, and mechanical and physical properties. The high temperature characteristics of such dispersion hardening allows use of the alloys in gas turbines as turbine blades and combustor components, and in boilers, as refractories and combustors. Applications of oxide dispersion hardening include noble metals, steels, aluminum, superalloys, and powder metallurgy for many nonferrous alloys. (Contains 250 citations and includes a subject term index and title list.)

  15. Impurity content of reduced-activation ferritic steels and a vanadium alloy

    SciTech Connect

    Klueh, R.L.; Grossbeck, M.L.; Bloom, E.E.

    1997-04-01

    Inductively coupled plasma mass spectrometry was used to analyze a reduced-activation ferritic/martensitic steel and a vanadium alloy for low-level impurities that would compromise the reduced-activation characteristics of these materials. The ferritic steel was from the 5-ton IEA heat of modified F82H, and the vanadium alloy was from a 500-kg heat of V-4Cr-4Ti. To compare techniques for analysis of low concentrations of impurities, the vanadium alloy was also examined by glow discharge mass spectrometry. Two other reduced-activation steels and two commercial ferritic steels were also analyzed to determine the difference in the level of the detrimental impurities in the IEA heat and steels for which no extra effort was made to restrict some of the tramp impurities. Silver, cobalt, molybdenum, and niobium proved to be the tramp impurities of most importance. The levels observed in these two materials produced with present technology exceeded the limits for low activation for either shallow land burial or recycling. The chemical analyses provide a benchmark for the improvement in production technology required to achieve reduced activation; they also provide a set of concentrations for calculating decay characteristics for reduced-activation materials. The results indicate the progress that has been made and give an indication of what must still be done before the reduced-activation criteria can be achieved.

  16. Effect of Alloy Composition, Surface Preparation and Exposure Conditions on the Selective Oxidation Behavior of Ferritic Fe-Cr and Fe-Cr-X Alloy

    SciTech Connect

    Meier, G H; Mu, N; Yanar, N M; Pettit, F S; Piron Abellan, J; Olszewski, T; Quadakkers, W J; Holcomb, G R

    2010-09-01

    Abstract Selective oxidation behavior of ferritic martensitic Fe–Cr base alloys, exposed in various atmospheres containing combinations of O2, CO2, and H2O, were studied at various temperatures relevant to oxy-fuel combustion. This paper begins with a discussion of the required Cr content to form a continuous external chromia scale on a simple binary Fe–Cr alloy exposed in oxygen or air based on experiments and calculations using the classic Wagner model. Then, the effects of the exposure environment and Cr content on the selective oxidation of Fe–Cr alloys are evaluated. Finally, the effects produced by alloying additions of Si, commonly present in various groups of commercially available ferritic steels, are described. The discussion compares the oxide scale formation on simple binary and ternary Fe–Cr base model alloys with that on several commercially available ferritic steels.

  17. An exploratory study of a zirconium-modified, precipitation-strengthened nickel-30 copper alloy

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.

    1974-01-01

    A precipitation-strengthened alloy has been produced through minor additions of zirconium to a base Ni-30Cu alloy. The results of this exploratory study indicate that thermomechanical processing of a solution-treated Ni-30Cu-0.2Zr alloy produced a dispersion of precipitates. The precipitates have been tentatively identified as a Ni5Zr compound. Comparison of the mechanical properties, as determined by testing in air, of the Zr-modified alloy to those of a Ni-30Cu alloy reveals that the precipitation-strengthened alloy has improved tensile properties to 1200 K and improved stress-rupture properties to 1100 K. The oxidation characteristics of the modified alloy appeared to be equivalent to those of the base Ni-30Cu alloy.

  18. Effects of aluminum additions to gas atomized reaction synthesis produced oxide dispersion strengthened alloys

    NASA Astrophysics Data System (ADS)

    Spicher, Alexander Lee

    The production of an aluminum containing ferritic oxide dispersion strengthened (ODS) alloy was investigated. The production method used in this study was gas atomization reaction synthesis (GARS). GARS was chosen over the previously commercial method of mechanical alloying (MA) process due to complications from this process. The alloy compositions was determined from three main components; corrosion resistance, dispersoid formation, and additional elements. A combination of Cr and Al were necessary in order to create a protective oxide in the steam atmosphere that the boiler tubing in the next generation of coal-fired power plants would be exposed to. Hf and Y were chosen as dispersoid forming elements due to their increased thermal stability and potential to avoid decreased strength caused by additions of Al to traditional ODS materials. W was used as an additive due to benefits as a strengthener as well as its benefits for creep rupture time. The final composition chosen for the alloy was Fe-16Cr-12Al-0.9W-0.25Hf-0.2Y at%. The aforementioned alloy, GA-1-198, was created through gas atomization with atomization gas of Ar-300ppm O2. The actual composition created was found to be Fe-15Cr-12.3Al-0.9W-0.24Hf-0.19Y at%. An additional alloy that was nominally the same without the inclusion of aluminum was created as a comparison for the effects on mechanical and corrosion properties. The actual composition of the comparison alloy, GA-1-204, was Fe-16Cr-0Al-0.9W-0.25Hf-0.24Y at%. An investigation on the processing parameters for these alloys was conducted on the GA-1-198 alloy. In order to predict the necessary amount of time for heat treatment, a diffusion study was used to find the diffusion rate of oxygen in cast alloys with similar composition. The diffusion rate was found to be similar to that of other GARS compositions that have been created without the inclusion of aluminum. The effect of heat treatment time was investigated with temperatures of 950°C, 1000

  19. Co-Re-based alloys for high temperature applications: Design considerations and strengthening mechanisms

    NASA Astrophysics Data System (ADS)

    Mukherji, D.; Rösler, J.

    2010-07-01

    Cobalt-Rhenium base alloys are being developed for applications at temperatures beyond Ni-base superalloys. The high melting refractory element Re readily dissolves in Co and thereby changes the character of a Co-based alloy to a high melting point material. So far Co-Re system has not been investigated from the point of view of strengthening and oxidation and therefore different possibilities of strengthening mechanisms have been explored for our alloy development. Cr, a common element for oxidation resistance in many systems, is added along with Si in Co-Re alloys to improve oxidation behaviour at high temperatures.

  20. Strengthening in rapidly solidified age hardened Cu-Cr and Cu-Cr-Zr alloys

    SciTech Connect

    Correia, J.B.; Davies, H.A.; Sellars, C.M.

    1997-01-01

    Cu-Cr and Cu-Cr-Zr alloy powders were produced by water atomization and consolidated by warm extrusion. Coherent Cr precipitation is associated with the peak hardness condition in these alloys. The mechanical properties obtained after aging treatments, namely the peak hardness, and the corresponding proof stress are related to the concentration of the alloying element initially in solid solution in the powders. The strengthening observed is interpreted in terms of theories of precipitation and dispersion strengthening and compared with similar analyses reported previously in the literature for these alloy systems.

  1. Postirradiation deformation behavior in ferritic Fe-Cr alloys

    SciTech Connect

    Hamilton, M.L.; Gelles, D.S.; Gardner, P.L.

    1992-06-01

    It has been demonstrated that fast-neutron irradiation produces significant hardening in simple Fe-(3-18)Cr binary alloys irradiated to about 35 dpa in the temperature range 365 to 420{degrees}C, whereas irradiation at 574{degrees}C produces hardening only for 15% or more chromium. The irradiation-induced changes in tensile properties are discussed in terms of changes in the power law work-hardening exponent. The work-hardening exponent of the lower chromium alloys decreased significantly after low-temperature irradiation ({le} 420{degrees}C) but increased after irradiation at 574{degrees}C. The higher chromium alloys failed either in cleavage or in a mixed ductile/brittle fashion. Deformation microstructures are presented to support the tensile behavior.

  2. Postirradiation deformation behavior in ferritic Fe-Cr alloys

    SciTech Connect

    Hamilton, M.L.; Gelles, D.S. ); Gardner, P.L. )

    1992-06-01

    It has been demonstrated that fast-neutron irradiation produces significant hardening in simple Fe-(3-18)Cr binary alloys irradiated to about 35 dpa in the temperature range 365 to 420[degrees]C, whereas irradiation at 574[degrees]C produces hardening only for 15% or more chromium. The irradiation-induced changes in tensile properties are discussed in terms of changes in the power law work-hardening exponent. The work-hardening exponent of the lower chromium alloys decreased significantly after low-temperature irradiation ([le] 420[degrees]C) but increased after irradiation at 574[degrees]C. The higher chromium alloys failed either in cleavage or in a mixed ductile/brittle fashion. Deformation microstructures are presented to support the tensile behavior.

  3. The role of processing route on the microstructure of 14YWT nanostructured ferritic alloy

    NASA Astrophysics Data System (ADS)

    Mazumder, B.; Parish, C. M.; Bei, H.; Miller, M. K.

    2015-10-01

    Nanostructured ferritic alloys have outstanding high temperature creep properties and enhanced tolerance to radiation damage over conventional ferritic alloys. To achieve these properties, NFAs are fabricated by mechanical alloying of metallic and yttria powders. Atom probe tomography has demonstrated that milling times of at least 40 h are required to produce a uniform distribution of solutes in the flakes. After milling and hot extrusion, the microstructure consists of α-Fe, high number densities of Ti-Y-O-vacancy-enriched nanoclusters, and coarse Y2Ti2O7 and Ti(O,C,N) precipitates on the grain boundaries. In contrast, the as-cast condition consists of α-Fe with 50-100 μm irregularly-shaped Y2Ti2O7 pyrochlore precipitates with smaller embedded precipitates with the Y3Al5O12 (yttrium-aluminum garnet) crystal structure indicating that this traditional processing route is not a viable approach to achieve the desired microstructure. The nano-hardnesses were also substantially different, i.e., 4 and 8 GPa for the as-cast and as-extruded conditions, respectively. These variances can be explained by the microstructural differences and the effects of the high vacancy content introduced by mechanical alloying, and the strong binding energy of vacancies with O, Ti, and Y atoms that retard diffusion.

  4. Computational thermodynamics aided design of novel ferritic alloys

    SciTech Connect

    Yang, Ying; Chen, Tianyi; Tan, Lizhen

    2016-06-30

    With the aid of computational thermodynamics, Ni was identified to suppress the liquidus temperature of Fe2Zr and four Fe-Cr-Ni-Zr alloys were designed to study the Ni effect on the phase stability of Fe2Zr laves_phase. These alloys were fabricated through traditional arc-metling, followed by annealing at 1000 C for 336 hours and 700 C for 1275 hours. The microstructure were examined and characterized by SEM BSE image, EDS compositional mapping and point scan, XRD and TEM analysis. The major results were summarized below: 1)For investigated alloys with 12wt% Cr, 3~6wt% Zr and 3~9 wt%Ni, the phases in equilibrium with the BCC phase are C15_Laves phase, Fe23Zr6 phase. The volume fraction of intermetallic phases increases with Ni and Zr contents. 2)Instead of (Fe,Cr)2Zr C14_Laves phase, Ni stabilizes the C15_Laves structure in Fe-Cr-Ni-Zr alloys by substituting Fe and Cr atoms with Ni atoms in the first sublattice. 3)Fe23Zr6, that is metastable in the Fe-Cr-Zr ternary, is also stabilized by Ni addition. 4)Ni7Zr2 phase was observed in samples with high Ni/Zr ratio. Extensive solubility of Fe was identified in the phase. The microstructural and composition results obtained from this study will be incorportated into the the Fe-Cr-Ni-Zr database. The current samples will be subjected to ion irradiaition to be compared with those results for Fe-Cr-Zr alloys. Additional alloys will be designed to form (Fe,Cr,Ni)2Zr nanoprecipitates for further studies.

  5. Comparison of fracture behavior for low-swelling ferritic and austenitic alloys irradiated in the Fast Flux Test Facility (FFTF) to 180 DPA. Revision 1

    SciTech Connect

    Huang, F.H.

    1992-02-01

    Fracture toughness testing was conducted to investigate the radiation embrittlement of high-nickel superalloys, modified austenitic steels and ferritic steels. These materials have been experimentally proven to possess excellent resistance to void swelling after high neutron exposures. In addition to swelling resistance, post-irradiation fracture resistance is another important criterion for reactor material selection. By means of fracture mechanics techniques the fracture behavior of those highly irradiated alloys was characterized in terms of irradiation and test conditions. Precipitation-strengthened alloys failed by channel fracture with very low postirradiation ductility. The fracture toughness of titanium-modified austenitic stainless steel D9 deteriorates with increasing fluence to about 100 displacement per atom (dpa), the fluence level at which brittle fracture appears to occur. Ferritic steels such as HT9 are the most promising candidate materials for fast and fusion reactor applications. The upper-shelf fracture toughness of alloy HT9 remained adequate after irradiation to 180 dpa although its ductile- brittle transition temperature (DBTT) shift by low temperature irradiation rendered the material susceptible to brittle fracture at room temperature. Understanding the fracture characteristics under various irradiation and test conditions helps reduce the potential for brittle fracture by permitting appropriate measure to be taken.

  6. Comparison of fracture behavior for low-swelling ferritic and austenitic alloys irradiated in the Fast Flux Test Facility (FFTF) to 180 DPA

    SciTech Connect

    Huang, F.H.

    1992-02-01

    Fracture toughness testing was conducted to investigate the radiation embrittlement of high-nickel superalloys, modified austenitic steels and ferritic steels. These materials have been experimentally proven to possess excellent resistance to void swelling after high neutron exposures. In addition to swelling resistance, post-irradiation fracture resistance is another important criterion for reactor material selection. By means of fracture mechanics techniques the fracture behavior of those highly irradiated alloys was characterized in terms of irradiation and test conditions. Precipitation-strengthened alloys failed by channel fracture with very low postirradiation ductility. The fracture toughness of titanium-modified austenitic stainless steel D9 deteriorates with increasing fluence to about 100 displacement per atom (dpa), the fluence level at which brittle fracture appears to occur. Ferritic steels such as HT9 are the most promising candidate materials for fast and fusion reactor applications. The upper-shelf fracture toughness of alloy HT9 remained adequate after irradiation to 180 dpa although its ductile- brittle transition temperature (DBTT) shift by low temperature irradiation rendered the material susceptible to brittle fracture at room temperature. Understanding the fracture characteristics under various irradiation and test conditions helps reduce the potential for brittle fracture by permitting appropriate measure to be taken.

  7. Dynamical interaction of helium bubbles with cascade damage in Fe-9Cr ferritic alloy.

    SciTech Connect

    Ono, K.; Miyamoto, M.; Arakawa, K.; Birtcher, R. C.; Materials Science Division; Shimane Univ.; Osaka Univ.

    2008-12-01

    Dynamic interaction of helium bubble with cascade damage in Fe-9Cr ferritic alloy has been studied using in situ irradiation and electron microscopy. During the irradiation of the alloy by 400 keV Fe{sup +} ions at temperatures where no thermal motion takes place, induced displacement of small helium bubbles was observed: the bubbles underwent sporadic and instant displacement. The displacement was of the order of a few nanometers. The experimentally determined displacement probability of helium bubbles is consistent with the calculated probability of their dynamic interaction with sub-cascades introduced by the irradiation. Furthermore, during the irradiation of the alloy at higher temperatures, both retarded and accelerated Brownian type motions were observed. These results are discussed on the basis of dynamic interaction of helium bubbles with point defects that survive through high-energy self-ion irradiation.

  8. Charpy impact test results of four low activation ferritic alloys irradiated at 370{degrees}C to 15 DPA

    SciTech Connect

    Schubert, L.E.; Hamilton, M.L.; Gelles, D.S.

    1996-10-01

    Miniature CVN specimens of four low activation ferritic alloys have been impact tested following irradiation at 370{degrees}C to 15 dpa. Comparison of the results with those of control specimens indicates that degradation in the impact behavior occurs in each of these four alloys. The 9Cr-2W alloy referred to as GA3X and the similar alloy F82H with 7.8Cr-2W appear most promising for further consideration as candidate structural materials in fusion energy system applications. These two alloys exhibit a small DBTT shift to higher temperatures but show increased absorbed energy on the upper shelf.

  9. Deformation mechanisms in a precipitation-strengthened ferritic superalloy revealed by in situ neutron diffraction studies at elevated temperatures

    DOE PAGES

    Huang, Shenyan; Gao, Yanfei; An, Ke; ...

    2014-10-22

    In this study, the ferritic superalloy Fe–10Ni–6.5Al–10Cr–3.4Mo strengthened by ordered (Ni,Fe)Al B2-type precipitates is a candidate material for ultra-supercritical steam turbine applications above 923 K. Despite earlier success in improving its room-temperature ductility, the creep resistance of this material at high temperatures needs to be further improved, which requires a fundamental understanding of the high-temperature deformation mechanisms at the scales of individual phases and grains. In situ neutron diffraction has been utilized to investigate the lattice strain evolution and the microscopic load-sharing mechanisms during tensile deformation of this ferritic superalloy at elevated temperatures. Finite-element simulations based on the crystal plasticitymore » theory are employed and compared with the experimental results, both qualitatively and quantitatively. Based on these interphase and intergranular load-partitioning studies, it is found that the deformation mechanisms change from dislocation slip to those related to dislocation climb, diffusional flow and possibly grain boundary sliding, below and above 873 K, respectively. Insights into microstructural design for enhancing creep resistance are also discussed.« less

  10. Deformation mechanisms in a precipitation-strengthened ferritic superalloy revealed by in situ neutron diffraction studies at elevated temperatures

    SciTech Connect

    Huang, Shenyan; Gao, Yanfei; An, Ke; Zheng, Lili; Wu, Wei; Teng, Zhenke; Liaw, Peter K

    2014-10-22

    In this study, the ferritic superalloy Fe–10Ni–6.5Al–10Cr–3.4Mo strengthened by ordered (Ni,Fe)Al B2-type precipitates is a candidate material for ultra-supercritical steam turbine applications above 923 K. Despite earlier success in improving its room-temperature ductility, the creep resistance of this material at high temperatures needs to be further improved, which requires a fundamental understanding of the high-temperature deformation mechanisms at the scales of individual phases and grains. In situ neutron diffraction has been utilized to investigate the lattice strain evolution and the microscopic load-sharing mechanisms during tensile deformation of this ferritic superalloy at elevated temperatures. Finite-element simulations based on the crystal plasticity theory are employed and compared with the experimental results, both qualitatively and quantitatively. Based on these interphase and intergranular load-partitioning studies, it is found that the deformation mechanisms change from dislocation slip to those related to dislocation climb, diffusional flow and possibly grain boundary sliding, below and above 873 K, respectively. Insights into microstructural design for enhancing creep resistance are also discussed.

  11. Fatigue properties of MA 6000E, a gamma-prime strengthened ODS alloy. [Oxide Dispersion Strengthened Ni-base alloy for gas turbine blade applications

    NASA Technical Reports Server (NTRS)

    Kim, Y. G.; Merrick, H. F.

    1980-01-01

    MA 6000E is a corrosion resistant, gamma-prime strengthened ODS alloy under development for advanced turbine blade applications. The high temperature, 1093 C, rupture strength is superior to conventional nickel-base alloys. This paper addresses the fatigue behavior of the alloy. Excellent properties are exhibited in low and high cycle fatigue and also thermal fatigue. This is attributed to a unique combination of microstructural features, i.e., a fine distribution of dispersed oxides and other nonmetallics, and the highly elongated grain structure which advantageously modify the deformation characteristics and crack initiation and propagation modes from that characteristic of conventional gamma-prime hardened superalloys.

  12. Development of Advanced Oxide Dispersion Strengthened Tungsten Heavy Alloy for Penetrator Application

    DTIC Science & Technology

    2005-09-30

    preparation, sintering, cyclic heat-treatment, swaging , and annealing processes, on microstructures and static/dynamic mechanical properties of ODS tungsten ... tungsten / tungsten contiguity. The swaging and annealing processes of ODS tungsten heavy alloy increase the tensile strength with decreasing the...Final Report for 2nd Year Contract of AOARD 034032 Development of Advanced Oxide Dispersion Strengthened Tungsten Heavy Alloy for

  13. Preliminary study of oxide-dispersion-strengthened B-1900 prepared by mechanical alloys

    NASA Technical Reports Server (NTRS)

    Glasgow, T. K.; Quatinetz, M.

    1975-01-01

    An experimental oxide dispersion strengthened (ODS) alloy based on the B-1900 composition was produced by the mechanical alloying process. Without optimization of the processing for the alloy or the alloy for the processing, recrystallization of the extruded product to large elongated grains was achieved. Materials having grain length-width ratios of 3 and 5.5 were tested in tension and stress-rupture. The ODS B-1900 exhibited tensile strength similar to that of cast B-1900. Its stress-rupture life was lower than that of cast B-1900 at 760 C. At 1095 C the ODS B-1900 with the higher grain length-width ratio (5.5) had stress-rupture life superior to that of cast B-1900. It was concluded that, with optimization, oxide dispersion strengthening of B-1900 and other complex cast nickel-base alloys has potential for improving high temperature properties over those of the cast alloy counterparts.

  14. An oxide dispersion strengthened Ni-W-Al alloy with superior high temperature strength

    NASA Technical Reports Server (NTRS)

    Glasgow, T. K.

    1976-01-01

    Oxide dispersion strengthened alloys based on the WAZ-20 nickel-base alloy were prepared by the mechanical alloying process described by Benjamin (1973), and evaluated. The results of microstructural examinations and mechanical property determinations are discussed. It is shown that WAZ-20, a high gamma-prime fraction alloy having a high gamma-prime solvus temperature, can be effectively dispersion strengthened. The strengths obtained were outstanding, especially at 1150 and 1205 C. The strength is attributed to a combination of highly alloyed matrix, elongated grain structure, and hard phase dispersion. Tensile ductility can be improved by post-recrystallization heat treatment. The new alloy shows some potential for low stress post-extrusion forming.

  15. Investigation of Magnetic Signatures and Microstructures for Heat-Treated Ferritic/Martensitic HT-9 Alloy

    SciTech Connect

    Henager, Charles H.; McCloy, John S.; Ramuhalli, Pradeep; Edwards, Danny J.; Hu, Shenyang Y.; Li, Yulan

    2013-05-01

    There is increased interest in improved methods for in-situ nondestructive interrogation of materials for nuclear reactors in order to ensure reactor safety and quantify material degradation (particularly embrittlement) prior to failure. Therefore, a prototypical ferritic/martensitic alloy, HT-9, of interest to the nuclear materials community was investigated to assess microstructure effects on micromagnetics measurements – Barkhausen noise emission, magnetic hysteresis measurements, and first-order reversal curve analysis – for samples with three different heat-treatments. Microstructural and physical measurements consisted of high-precision density, resonant ultrasound elastic constant determination, Vickers microhardness, grain size, and texture. These were varied in the HT-9 alloy samples and related to various magnetic signatures. In parallel, a meso-scale microstructure model was created for alpha iron and effects of polycrystallinity and demagnetization factor were explored. It was observed that Barkhausen noise emission decreased with increasing hardness and decreasing grain size (lath spacing) while coercivity increased. The results are discussed in terms of the use of magnetic signatures for nondestructive interrogation of radiation damage and other microstructural changes in ferritic/martensitic alloys.

  16. The response of dispersion-strengthened copper alloys to high fluence neutron irradiation at 415 degree C

    SciTech Connect

    Edwards, D.J.; Newkirk, J.W. ); Garner, F.A.; Hamilton, M.L. ); Nadkarny, A.; Samal, P. )

    1992-06-01

    Various oxide-dispersion-strengthened copper alloys have been irradiated to 150 dpa at 415{degree}C in the Fast Flux Test Facility (FFTF). The Al{sub 2}0{sub 3} - strengthened GlidCop{trademark} alloys, followed closely by a HfO{sub 2} - strengthened alloy, displayed the best swelling resistance, electrical conductivity, and tensile properties. The conductivity of the HfO{sub 2} - strengthened alloy reached a plateau at the higher levels of irradiation, instead of exhibiting the steady decrease in conductivity observed in the other alloys. A high initial oxygen content resulted in significantly higher swelling for a series of castable oxide-dispersion-strengthened alloys, while a Cr{sub 2}0{sub 3} - strengthened alloy showed poor resistance to radiation.

  17. The response of dispersion-strengthened copper alloys to high fluence neutron irradiation at 415{degree}C

    SciTech Connect

    Edwards, D.J.; Newkirk, J.W.; Garner, F.A.; Hamilton, M.L.; Nadkarny, A.; Samal, P.

    1992-06-01

    Various oxide-dispersion-strengthened copper alloys have been irradiated to 150 dpa at 415{degree}C in the Fast Flux Test Facility (FFTF). The Al{sub 2}0{sub 3} - strengthened GlidCop{trademark} alloys, followed closely by a HfO{sub 2} - strengthened alloy, displayed the best swelling resistance, electrical conductivity, and tensile properties. The conductivity of the HfO{sub 2} - strengthened alloy reached a plateau at the higher levels of irradiation, instead of exhibiting the steady decrease in conductivity observed in the other alloys. A high initial oxygen content resulted in significantly higher swelling for a series of castable oxide-dispersion-strengthened alloys, while a Cr{sub 2}0{sub 3} - strengthened alloy showed poor resistance to radiation.

  18. Irradiation creep of various ferritic alloys irradiated at {approximately}400{degrees}C in the PFR and FFTF reactors

    SciTech Connect

    Toloczko, M.B.; Garner, F.A.; Eiholzer, C.R.

    1997-04-01

    Three ferritic alloys were irradiated in two fast reactors to doses of 50 dpa or more at temperatures near 400{degrees}C. One martensitic alloy, HT9, was irradiated in both the FFTF and PFR reactors. PFR is the Prototype Fast Reactor in Dourneay, Scotland, and FFTF is the Fast Flux Test Facility in Richland, WA. D57 is a developmental alloy that was irradiated in PFR only, and MA957 is a Y{sub 2}O{sub 3} dispersion-hardened ferritic alloy that was irradiated only in FFTF. These alloys exhibited little or no void swelling at {approximately}400{degrees}C. Depending on the alloy starting condition, these steels develop a variety of non-creep strains early in the irradiation that are associated with phase changes. Each of these alloys creeps at a rate that is significantly lower than that of austenitic steels irradiated in the same experiments. The creep compliance for ferritic alloys in general appears to be {approximately}0.5 x 10{sup {minus}6} MPa{sup {minus}1} dpa{sup {minus}1}, independent of both composition and starting state. The addition of Y{sub 2}O{sub 3} as a dispersoid does not appear to change the creep behavior.

  19. System and method of forming nanostructured ferritic alloy

    DOEpatents

    Dial, Laura Cerully; DiDomizio, Richard; Alinger, Matthew Joseph; Huang, Shenyan

    2016-07-26

    A system for mechanical milling and a method of mechanical milling are disclosed. The system includes a container, a feedstock, and milling media. The container encloses a processing volume. The feedstock and the milling media are disposed in the processing volume of the container. The feedstock includes metal or alloy powder and a ceramic compound. The feedstock is mechanically milled in the processing volume using metallic milling media that includes a surface portion that has a carbon content less than about 0.4 weight percent.

  20. Effect of alloying on microstructure and precipitate evolution in ferritic weld metal

    NASA Astrophysics Data System (ADS)

    Narayanan, Badri Kannan

    The effect of alloying on the microstructure of ferritic weld metal produced with an self-shielded flux cored arc welding process (FCAW-S) has been studied. The welding electrode has a flux core that is intentionally alloyed with strong deoxidizers and denitriding elements such as aluminum, titanium and zirconium in addition to austenite formers such as manganese and nickel. This results in formation of microstructure consisting of carbide free bainite, retained austenite and twinned martensite. The work focuses on characterization of the microstructures and the precipitates formed during solidification and the allotropic phase transformation of the weld metal. Aluminum, manganese and nickel have significant solubility in iron while aluminum, titanium and zirconium have very strong affinity for nitrogen and oxygen. The effect of these alloying elements on the phase transformation and precipitation of oxides and nitrides have been studied with various characterization techniques. In-situ X-ray synchrotron diffraction has been used to characterize the solidification path and the effect of heating and cooling rates on microstructure evolution. Scanning Transmission Electron Microscopy (STEM) in conjunction with Energy Dispersive Spectroscopy (EDS) and Electron energy loss spectroscopy (EELS) was used to study the effect of micro-alloying additions on inclusion evolution. The formation of core-shell structure of oxide/nitride is identified as being key to improvement in toughness of the weld metal. Electron Back Scattered Diffraction (EBSD) in combination with Orientation Imaging Microscopy (OIM) and Transmission electron microscopy (TEM) has been employed to study the effect of alloying on austenite to ferrite transformation modes. The prevention of twinned martensite has been identified to be key to improving ductility for achieving high strength weld metal.

  1. Laser Peening - A Processing Tool to Strengthen Metals or Alloys

    SciTech Connect

    Chen, H-L; Hackel, L A

    2003-09-01

    Laser peening is an emerging modern process that impresses a compressive stress into the surfaces of metals or alloys. This treatment can reduce the rate of fatigue cracking and stress corrosion cracking in structural metals or alloys needed for aerospace, nuclear power plants, and military applications. Laser peening could also be used to form metals or alloys into precise shapes without their yielding, leaving their surfaces in a crack resistant compressive state.

  2. Response of solute and precipitation-strengthened copper alloys at high neutron exposure

    SciTech Connect

    Garner, F.A.; Hamilton, M.L. ); Shikama, T. ); Edwards, D.J.; Newkirk, J.W. )

    1991-11-01

    A variety of solute and precipitation strengthened copper base alloys have been irradiated to neutron-induced displacement levels of 34 to 150 dpa at 415{degrees}C and 32 dpa at 529{degrees}C in the Fast Flux Test Facility to assess their potential for high heat flux applications in fusion reactors. Several MZC-type alloys appear to offer the most promise for further study. For low fluence applications CuBeNi and spinodally strengthened CuNiTi alloys may also be suitable. Although Cu-2Be resists swelling, it is not recommended for fusion reactor applications because of its low conductivity.

  3. Corrosion of ferritic-martensitic steels and nickel-based alloys in supercritical water

    NASA Astrophysics Data System (ADS)

    Ren, Xiaowei

    The corrosion behavior of ferritic/martensitic (F/M) steels and Ni-based alloys in supercritical water (SCW) has been studied due to their potential applications in future nuclear reactor systems, fossil fuel power plants and waste treatment processes. 9˜12% chromium ferritic/martensitic steels exhibit good radiation resistance and stress corrosion cracking resistance. Ni-based alloys with an austenitic face-centered cubic (FCC) structure are designed to retain good mechanical strength and corrosion/oxidation resistance at elevated temperatures. Corrosion tests were carried out at three temperatures, 360°C, 500°C and 600°C, with two dissolved oxygen contents, 25 ppb and 2 ppm for up to 3000 hours. Alloys modified by grain refinement and reactive element addition were also investigated to determine their ability to improve the corrosion resistance in SCW. A duplex oxide structure was observed in the F/M steels after exposure to 25 ppb oxygen SCW, including an outer oxide layer with columnar magnetite grains and an inner oxide layer constituted of a mixture of spinel and ferrite phases in an equiaxed grain structure. An additional outermost hematite layer formed in the SCW-exposed samples when the oxygen content was increased to 2 ppm. Weight gain in the F/M steels increased with exposure temperatures and times, and followed parabolic growth kinetics in most of the samples. In Ni-based alloys after exposure to SCW, general corrosion and pitting corrosion were observed, and intergranular corrosion was found when exposed at 600°C due to formation of a local healing layer. The general oxide structure on the Ni-based alloys was characterized as NiO/Spinel/(CrxFe 1-x)2O3/(Fe,Ni). No change in oxidation mechanism was observed in crossing the critical point despite the large change in water properties. Corrosion resistance of the F/M steels was significantly improved by plasma-based yttrium surface treatment because of restrained outward diffusion of iron by the

  4. The effect of fusion-relevant helium levels on the mechanical properties of isotopically tailored ferritic alloys

    SciTech Connect

    Hankin, G.L.; Hamilton, M.L.; Gelles, D.S.

    1997-04-01

    The yield and maximum strengths of an irradiated series of isotopically tailored ferritic alloys were evaluated using the shear punch test. The composition of three of the alloys was Fe-12Cr-1.5Ni. Different balances of nickel isotopes were used in each alloy in order to produce different helium levels. A fourth alloy, which contained no nickel, was also irradiated. The addition of nickel at any isotopic balance to the Fe-12Cr base alloy significantly increased the shear yield and maximum strengths of the alloys, and as expected, the strength of the alloys decreased with increasing irradiation temperature. Helium itself, up to 75 appm over 7 dpa appears to have little effect on the mechanical properties of the alloys.

  5. Computational Design and Prototype Evaluation of Aluminide-Strengthened Ferritic Superalloys for Power-Generating Turbine Applications up to 1,033 K

    SciTech Connect

    Peter Liaw; Gautam Ghosh; Mark Asta; Morris Fine; Chain Liu

    2010-04-30

    The objective of the proposed research is to utilize modern computational tools, integrated with focused experiments, to design innovative ferritic NiAl-strengthened superalloys for fossil-energy applications at temperatures up to 1,033 K. Specifically, the computational alloy design aims toward (1) a steady-state creep rate of approximately 3 x 10{sup -11} s{sup -1} at a temperature of 1,033 K and a stress level of 35 MPa, (2) a ductility of 10% at room temperature, and (3) good oxidation and corrosion resistance at 1,033 K. The research yielded many outstanding research results, including (1) impurity-diffusion coefficients in {alpha} Fe have been calculated by first principles for a variety of solute species; (2) the precipitates were characterized by the transmission-electron microscopy (TEM) and analytical-electron microscopy (AEM), and the elemental partitioning has been determined; (3) a bending ductility of more than 5% has been achieved in the unrolled materials; and (4) optimal compositions with minimal secondary creep rates at 973 K have been determined. Impurity diffusivities in {alpha} Fe have been calculated within the formalisms of a harmonic transition-state theory and Le Claire nine-frequency model for vacancy-mediated diffusion. Calculated diffusion coefficients for Mo and W impurities are comparable to or larger than that for Fe self-diffusion. Calculated activation energies for Ta and Hf impurities suggest that these solutes should display impurity-diffusion coefficients larger than that for self-diffusion in the body-centered cubic Fe. Preliminary mechanical-property studies identified the alloy Fe-6.5Al-10Ni-10Cr-3.4Mo-0.25Zr-0.005B (FBB-8) in weight percent (wt.%) for detailed investigations. This alloy shows precipitation of NiAl particles with an average diameter of 130 nm. In conjunction with the computational alloy design, selected experiments are performed to investigate the effect of the Al content on the ductility and creep of

  6. Grain boundary diffusion of {sup 181}W in Fe-Cr ferritic alloys

    SciTech Connect

    Cermak, J.; Ruzickova, J.; Pokorna, A.

    1995-07-15

    The grain boundary diffusivity s{delta}D{sub b} of {sup 181}W in binary Fe-Cr alloys with 8--12 wt.% Cr, in a ternary alloy Fe-8Cr-0.17C and in two commercial modifications of 8% Cr ferritic steels were measured by the serial sectioning method in the temperature range 773--1,123 K. A variation of the Cr concentration in the range 8--12 wt.% does not influence s{delta}D{sub b}. The addition of carbon and, probably also phosphorus, decreases s{delta}D{sub b} similarly as it was observed in a previous study on iron diffusion in austenitic alloys Fe-Ni-Cr-C and Fe-Ni-Cr-P. The binary alloys could be considered pure, i.e. free of carbon, above 883 K, whereas at lower temperatures, probably due to residual carbon segregation to grain boundaries, a considerable decrease in s{delta}D{sub b} was observed compared with the extrapolated values from the high temperature region. The tungsten grain boundary diffusivity was found to be insensitive to small changes in the concentration of other alloying or impurity elements.

  7. Processing and structure of a Nitrogen Alloyed Oxide Dispersion Strengthened Austenitic Stainless Steel by mechanical alloying

    NASA Astrophysics Data System (ADS)

    Xu, Yingli; Zhou, Zhangjian

    2013-03-01

    Pure metallic powders of Fe, Cr, Ni, W, Ti and nano-Y2O3 powders were mechanical alloyed by high energy mechanical milling under N2 atmosphere to develop a nitrogen contained oxide dispersion strengthened austenitic steel powders. The compositions of the mixed powders are Fe-18Cr-8Ni-2W-1Ti-0.35Y2O3. The effects of milling time on nitrogen absorption were investigated. The nitrogen contents in the as-milled powders reached 0.31 wt% after milling for 60 hours and nearly 0.8 wt% after milling for 150 hours. The as-milled powders were then annealed under vacuum at 1173K and 1373 K to promote the formation of the resultant equilibrium phases. Fully austenitic structure was achieved after annealing at 1173K.

  8. Past research and fabrication conducted at SCK•CEN on ferritic ODS alloys used as cladding for FBR's fuel pins

    NASA Astrophysics Data System (ADS)

    De Bremaecker, Anne

    2012-09-01

    In the 1960s in the frame of the sodium-cooled fast breeders, SCK•CEN decided to develop claddings made with ferritic stainless materials because of their specific properties, namely a higher thermal conductivity, a lower thermal expansion, a lower tendency to He-embrittlement, and a lower swelling than the austenitic stainless steels. To enhance their lower creep resistance at 650-700 °C arose the idea to strengthen the microstructure by oxide dispersions. This was the starting point of an ambitious programme where both the matrix and the dispersions were optimized. A purely ferritic 13 wt% Cr matrix was selected and its mechanical strength was improved through addition of ferritizing elements. Results of tensile and stress-rupture tests showed that Ti and Mo were the most beneficial elements, partly because of the chi-phase precipitation. In 1973 the optimized matrix composition was Fe-13Cr-3.5Ti-2Mo. To reach creep properties similar to those of AISI 316, different dispersions and methods were tested: internal oxidation (that was not conclusive), and the direct mixing of metallic and oxide powders (Al2O3, MgO, ZrO2, TiO2, ZrSiO4) followed by pressing, sintering, and extrusion. The compression and extrusion parameters were determined: extrusion as hollow at 1050 °C, solution annealing at 1050 °C/15 min, cleaning, cold drawing to the final dimensions with intermediate annealings at 1050 °C, final annealing at 1050 °C, straightening and final aging at 800 °C. The choice of titania and yttria powders and their concentrations were finalized on the basis of their out-of-pile and in-pile creep and tensile strength. As soon as a resistance butt welding machine was developed and installed in a glove-box, fuel segments with PuO2 were loaded in the Belgian MTR BR2. The fabrication parameters were continuously optimized: milling and beating, lubrication, cold drawing (partial and final reduction rates, temperature, duration, atmosphere and furnace). Specific non

  9. Effects of heavy-ion irradiation on the grain boundary chemistry of an oxide-dispersion strengthened Fe-12 wt.% Cr alloy

    NASA Astrophysics Data System (ADS)

    Marquis, Emmanuelle A.; Lozano-Perez, Sergio; Castro, Vanessa de

    2011-10-01

    Understanding the behaviour of oxide-dispersion strengthened (ODS) ferritic martensitic steels under irradiation is of prime importance in the design of future fusion reactors. Although changes in grain boundary chemistry during irradiation can significantly affect fracture strength, little is known on the behaviour of grain boundaries in ODS steels. Here, the effect of heavy-ion implantation at 500 °C on grain boundary chemistry in a model ODS Fe-12 wt.% Cr alloy was investigated using atom-probe tomography (APT) and analytical scanning-transmission electron microscopy ((S)TEM) techniques. While chromium and carbon segregation at grain boundaries is found in annealed alloys before irradiation, the three-dimensional APT reconstructions and TEM observations after irradiation reveal a complex distribution of Cr segregation and depletion at grain boundaries of varying character.

  10. Optical driving of a miniature machine composed of temperature-sensitive ferrite and shape memory alloy

    NASA Astrophysics Data System (ADS)

    Yoshizawa, Toru; Hayashi, Daisuke; Otani, Yukitoshi

    2001-02-01

    12 Optically driven small machines have such features as easily miniaturized in fabrication and as controlled by optical energy supplied remotely in wireless. We report on an optically controlled machine which moves like a caterpillar on the basis of optomechatronic principle. This miniaturized machine consists of two parts; a body made of shape memory alloys and springs and feet made of a magnet, a temperature- sensitive ferrite. The feet can hold the steel-made floor using magnetic force balance caused by projected beam, and the body repeats expansion and contraction using deformation of shape memory alloys caused by switching of projected beam. A prototype is fabricated in trial with a size of 35 mm X 12 mm. As an experimental result, it proved that they could move at the speed of 8.7 mm per cycle on a ceiling as well as a horizontal steel floor and it could ascend a slope as steep as 50 degree.

  11. Microstructural comparison of effects of hafnium and titanium additions in spark-plasma-sintered Fe-based oxide-dispersion strengthened alloys

    NASA Astrophysics Data System (ADS)

    Huang, Yina; Zhang, Hongtao; Auger, Maria A.; Hong, Zuliang; Ning, Huanpo; Gorley, Michael J.; Grant, Patrick S.; Reece, Michael J.; Yan, Haixue; Roberts, Steve G.

    2017-04-01

    Two oxide dispersion strengthened alloys: 14Cr-0.25Y2O3-0.22Hf (wt.%) and Fe-14Cr-0.25Y2O3-0.4Ti (wt.%) were fabricated by mechanical alloying and subsequently consolidated by spark plasma sintering (SPS). Electron backscatter diffraction showed grain sizes in the range 0.5-15 μm in both alloys. Transmission electron microscopy and scanning transmission electron microscopy showed a homogeneous distribution of nano-oxides precipitated during SPS. Using high resolution transmission electron microscopy, energy dispersive X-ray spectroscopy and atom probe tomography, several different oxide phases were found in both alloys, but the majority of dispersoids were Y-Hf-O type in Fe-14Cr-0.25Y2O3-0.22Hf and Y-Ti-O type in Fe-14Cr-0.25Y2O3-0.4Ti. There were a variety of orientation relationships between the different dispersoids and the ferritic matrix. Both alloys had dispersoid densities of ∼1023/m3, with average diameters of 4.3 nm and 3.5 nm in the 0.22Hf and 0.4Ti containing alloys, respectively. Per atom added, Hf (0.07 at.%) is suggested to be more potent than Ti (0.46 at.%) in refining the nano-oxides.

  12. Oxide dispersion strengthening of alloys. (Latest citations from the EI Compendex plus database). Published Search

    SciTech Connect

    Not Available

    1993-08-01

    The bibliography contains citations concerning oxide dispersion strengthening and hardening of alloys. The citations include methods of alloy preparation, and mechanical and physical properties. The high temperature characteristics of such dispersion hardening allows use of the alloys in gas turbines as turbine blades and combustor components, and boilers, as refractories and combustors. Oxide dispersion hardening is applied to noble metals, steels, aluminum, superalloys, and powder metallurgy for many nonferrous alloys. (Contains a minimum of 166 citations and includes a subject term index and title list.)

  13. Structural and chemical evolution in neutron irradiated and helium-injected ferritic ODS PM2000 alloy

    NASA Astrophysics Data System (ADS)

    Jung, Hee Joon; Edwards, Dan J.; Kurtz, Richard J.; Yamamoto, Takuya; Wu, Yuan; Odette, G. Robert

    2017-02-01

    An investigation of the influence of helium on damage evolution under neutron irradiation of an 11 at% Al, 19 at% Cr ODS ferritic PM2000 alloy was carried out in the High Flux Isotope Reactor (HFIR) using a novel in situ helium injection (ISHI) technique. Helium was injected into adjacent TEM discs from thermal neutron 58Ni(nth,γ) 59Ni(nth,α) reactions in a thin NiAl layer. The PM2000 undergoes concurrent displacement damage from the high-energy neutrons. The ISHI technique allows direct comparisons of regions with and without high concentrations of helium since only the side coated with the NiAl experiences helium injection. The corresponding microstructural and microchemical evolutions were characterized using both conventional and scanning transmission electron microscopy techniques. The evolutions observed include formation of dislocation loops and associated helium bubbles, precipitation of a variety of phases, amorphization of the Al2YO3 oxides (which also variously contained internal voids), and several manifestations of solute segregation. Notably, high concentrations of helium had a significant effect on many of these diverse phenomena. These results on PM2000 are compared and contrasted to the evolution of so-called nanostructured ferritic alloys (NFA).

  14. An oxide dispersion strengthened alloy for gas turbine blades

    NASA Technical Reports Server (NTRS)

    Glasgow, T. K.

    1979-01-01

    The strength of the newly developed alloy MA-6000E is derived from a nickel alloy base, an elongated grain structure, naturally occurring precipitates of gamma prime, and an artificial distribution of extremely fine, stable oxide particles. Its composition is Ni-15Cr-2Mo-2Ta-4W-4.5Al-2.5Ti-0.15Zr 0.05C-0.01B-1.1Y2O3. It exhibits the strength of a conventional nickel-base alloy at 1400 F but is quite superior at 2000 F. Its shear strength is relatively low, necessitating consideration of special joining procedures. Its high cycle, low cycle, and thermal fatigue properties are excellent. The relationship between alloy microstructure and properties is discussed.

  15. Evaluation of Oxide Dispersion Strengthened (ODS) Molybdenum Alloys

    DTIC Science & Technology

    1997-01-01

    containing 4 parts concentrated sulfuric acid and 1 part distilled water using a Type 304 stainless steel cathode and a direct current accelerating...Ductile-to-Brittle Transition Temperature ( DBTT ): The following mechanical properties were measured from the ODS molybdenum alloy rods: (a) 0.2...and to determine the DBTT . Elevated Temperature Tensile Tests: Elevated temperature tensile specimens of each as- swaged alloy were equilibrated

  16. Controlling diffusion for a self-healing radiation tolerant nanostructured ferritic alloy

    SciTech Connect

    Miller, Michael K.; Parish, Chad M.; Bei, Hongbin

    2014-12-18

    Diffusion plays a major role in the stability of microstructures to extreme conditions of high temperature and high doses of irradiation. In nanostructured ferritic alloys, first principle calculations indicate that the binding energy of vacancies is reduced by the presence of oxygen, titanium and yttrium atoms. Therefore, the number of free vacancies available for diffusion can be greatly reduced. The mechanical properties of these alloys, compared to traditional wrought alloys of similar composition and grain structure, is distinctly different, and the ultrafine grained alloy is distinguished by a high number density of Ti–Y–O-enriched nanoclusters and solute clusters, which drives the mechanical response. When a displacement cascade interacts with a nanocluster, the solute atoms are locally dispersed into the matrix by ballistic collisions, but immediately a new nanocluster reforms due to the local supersaturation of solutes and vacancies until the excess vacancies are consumed. Furthermore, the result of these processes is a structural material for advanced energy systems with a microstructure that is self-healing and tolerant to high doses of radiation and high temperatures.

  17. Controlling diffusion for a self-healing radiation tolerant nanostructured ferritic alloy

    DOE PAGES

    Miller, Michael K.; Parish, Chad M.; Bei, Hongbin

    2014-12-18

    Diffusion plays a major role in the stability of microstructures to extreme conditions of high temperature and high doses of irradiation. In nanostructured ferritic alloys, first principle calculations indicate that the binding energy of vacancies is reduced by the presence of oxygen, titanium and yttrium atoms. Therefore, the number of free vacancies available for diffusion can be greatly reduced. The mechanical properties of these alloys, compared to traditional wrought alloys of similar composition and grain structure, is distinctly different, and the ultrafine grained alloy is distinguished by a high number density of Ti–Y–O-enriched nanoclusters and solute clusters, which drives themore » mechanical response. When a displacement cascade interacts with a nanocluster, the solute atoms are locally dispersed into the matrix by ballistic collisions, but immediately a new nanocluster reforms due to the local supersaturation of solutes and vacancies until the excess vacancies are consumed. Furthermore, the result of these processes is a structural material for advanced energy systems with a microstructure that is self-healing and tolerant to high doses of radiation and high temperatures.« less

  18. Mechanical behavior of aluminum-bearing ferritic alloys for accident-tolerant fuel cladding applications

    NASA Astrophysics Data System (ADS)

    Guria, Ankan

    Nuclear power currently provides about 13% of electrical power worldwide. Nuclear reactors generating this power traditionally use Zirconium (Zr) based alloys as the fuel cladding material. Exothermic reaction of Zr with steam under accident conditions may lead to production of hydrogen with the possibility of catastrophic consequences. Following the Fukushima-Daiichi incident, the exploration of accident-tolerant fuel cladding materials accelerated. Aluminum-rich (around 5 wt. %) ferritic steels such as Fecralloy, APMT(TM) and APM(TM) are considered as potential materials for accident-tolerant fuel cladding applications. These materials create an aluminum-based oxide scale protecting the alloy at elevated temperatures. Tensile deformation behavior of the above alloys was studied at different temperatures (25-500 °C) at a strain rate of 10-3 s-1 and correlated with microstructural characteristics. Higher strength and decent ductility of APMT(TM) led to further investigation of the alloy at various combination of strain rates and temperatures followed by fractography and detailed microscopic analyses. Serrations appeared in the stress-strain curves of APMT(TM) and Fecralloy steel tested in a limited temperature range (250-400 °C). The appearance of serrations is explained on the basis of dynamic strain aging (DSA) effect due to solute-dislocation interactions. The research in this study is being performed using the funds received from the US DOE Office of Nuclear Energy's Nuclear Energy University Programs (NEUP).

  19. The consequences of helium production on microstructural development in isotopically tailored ferritic alloys

    SciTech Connect

    Gelles, D.S.

    1996-10-01

    A series of alloys have been made adding various isotopes of nickel in order to vary the production of helium during irradiation by a two step nuclear reaction in a mixed spectrum reactor. The alloys use a base composition of Fe-12Cr with an addition of 1.5% nickel, either in the form of {sup 60}Ni which produces no helium, {sup 59}Ni which produces helium at a rate of about 10 appm He/dpa, or natural nickel ({sup Nat}Ni) which provides an intermediate level of helium due to delayed development of {sup 59}Ni. Specimens were irradiated in the HFIR at Oak Ridge, TN to {approx}7 dpa at 300 and 400{degrees}C. Microstructural examinations indicated that nickel additions promote precipitation in all alloys, but the effect appears to be much stronger at 400{degrees}C than at 300{degrees}C. There is sufficient dose by 7 dpa (and with 2 appm He) to initiate void swelling in ferritic/martensitic alloys. Little difference was found between response from {sup 59}Ni and {sup Nat}Ni. Also, helium bubble development for high helium generation conditions appeared to be very different at 300 and 400{degrees}C. At 300{degrees}C, it appeared that high densities of bubbles formed whereas at 400{degrees}C, bubbles could not be identified, possibly because of the complexity of the microstructure, but more likely because helium accumulated at precipitate interfaces.

  20. Nano-scale nitride-particle-strengthened high-temperature wrought ferritic and martensitic steels

    SciTech Connect

    Klueh, Ronald L; Hashimoto, Naoyuki; Maziasz, Philip J

    2009-04-21

    A method of making a steel composition includes the steps of: a. providing a steel composition that includes up to 15% Cr, up to 3% Mo, up to 4% W, 0.05-1% V, up to 2% Si, up to 3% Mn, up to 10% Co, up to 3% Cu, up to 5% Ni, up to 0.3% C, 0.02-0.3% N, balance iron, wherein the percentages are by total weight of the composition; b. austenitizing the composition at a temperature in the range of 1000.degree. C. to 1400.degree. C.; c. cooling the composition of steel to a selected hot-working temperature in the range 500.degree. C. to 1000.degree. C.; d. hot-working the composition at the selected hot-working temperature; e. annealing the composition for a time period of up to 10 hours at a temperature in the range of 500.degree. C. to 1000.degree. C.; and f. cooling the composition to ambient temperature to transform the steel composition to martensite, bainite, ferrite, or a combination of those microstructures.

  1. On Roesler and Arzt's new model of creep in dispersion strengthened alloys

    SciTech Connect

    Orlova, A.; Cadek, J. )

    1992-08-01

    The model of creep in dispersion (noncoherent particle) strengthened alloys assuming thermally activated detachment of dislocations from particles to be the rate controlling process, recently presented by Roesler and Arzt (1990), is correlated with some available creep and structure data for aluminum alloys strengthened by Al4C3 and Al2O3 particles. It is shown that though the model requires applied stress dependent apparent activation energy of creep, the stress dependence of creep rate can be satisfactorily accounted for even when this activation energy is stress independent, admitting a strong stress dependence of the preexponential structure factor, i.e., of the mobile dislocation density. On the other hand, the model is not able to account for the temperature dependence of creep rate if it is significantly stronger than that of the coefficient of lattice diffusion, as is usually the case with alloys strengthened by noncoherent particles in which the attractive dislocation/particle interaction can be expected. 14 refs.

  2. Computational design of precipitation-strengthened titanium-nickel-based shape memory alloys

    NASA Astrophysics Data System (ADS)

    Bender, Matthew D.

    Motivated by performance requirements of future medical stent applications, experimental research addresses the design of novel TiNi-based, superelastic shape-memory alloys employing nanoscale precipitation strengthening to minimize accommodation slip for cyclic stability and to increase output stress capability for smaller devices. Using a thermodynamic database describing the B2 and L21 phases in the Al-Ni-Ti-Zr system, Thermo-Calc software was used to assist modeling the evolution of phase composition during 600°C isothermal evolution of coherent L21 Heusler phase precipitation from supersaturated TiNi-based B2 phase matrix in an alloy experimentally characterized by atomic-scale Local Electrode Atom Probe (LEAP) microanalysis. Based on measured evolution of the alloy hardness (under conditions stable against martensitic transformation) a model for the combined effects of solid solution strengthening and precipitation strengthening was calibrated, and the optimum particle size for efficient strengthening was identified. Thermodynamic modeling of the evolution of measured phase fractions and compositions identified the interfacial capillary energy enabling thermodynamic design of alloy microstructure with the optimal strengthening particle size. Extension of alloy designs to incorporate Pt and Pd for reducing Ni content, enhancing radiopacity, and improving manufacturability were considered using measured Pt and Pd B2/L2 1 partitioning coefficients. After determining that Pt partitioning greatly increases interphase misfit, full attention was devoted to Pd alloy designs. A quantitative approach to radiopacity was employed using mass attenuation as a metric. Radiopacity improvements were also qualitatively observed using x-ray fluoroscopy. Transformation temperatures were experimentally measured as a function of Al and Pd content. Redlich-Kister polynomial modeling was utilized for the dependence of transformation reversion Af temperature on B2 matrix phase

  3. Ferritic Alloys as Accident Tolerant Fuel Cladding Material for Light Water Reactors

    SciTech Connect

    Rebak, Raul B.

    2014-09-30

    provide hermetic seal. The replacement of a zirconium alloy using a ferritic material containing chromium and aluminum appears to be the most near term implementation for accident tolerant nuclear fuels.

  4. End Closure Joining of Ferritic-Martensitic and Oxide-Dispersion Strengthened Steel Cladding Tubes by Magnetic Pulse Welding

    NASA Astrophysics Data System (ADS)

    Lee, Jung-Gu; Park, Jin-Ju; Lee, Min-Ku; Rhee, Chang-Kyu; Kim, Tae-Kyu; Spirin, Alexey; Krutikov, Vasiliy; Paranin, Sergey

    2015-07-01

    The magnetic pulse welding (MPW) technique was employed for the end closure joining of fuel pin cladding tubes made of ferritic-martensitic (FM) steel and oxide-dispersion strengthened (ODS) steel. The technique is a solid-state impact joining process based on the electromagnetic force, similar to explosive welding. For a given set of optimal process parameters, e.g., the end-plug geometry, the rigid metallurgical bonding between the tube and end plug was obtained by high-velocity impact collision accompanied with surface jetting. The joint region showed a typical wavy morphology with a narrow grain boundary-like bonding interface. There was no evidence of even local melting, and only the limited grain refinement was observed in the vicinity of the bonding interface without destructing the original reinforcement microstructure of the FM-ODS steel, i.e., a fine grain structure with oxide dispersion. No leaks were detected during helium leakage test, and moreover, the rupture occurred in the cladding tube section without leaving any joint damage during internal pressure burst test. All of the results proved the integrity and durability of the MPWed joints and signified the great potential of this method of end closure joining for advanced fast reactor fuel pin fabrication.

  5. New nano-particle-strengthened ferritic/martensitic steels by conventional thermo-mechanical treatment

    NASA Astrophysics Data System (ADS)

    Klueh, R. L.; Hashimoto, N.; Maziasz, P. J.

    2007-08-01

    For increased fusion power plant efficiency, steels for operation at 650 °C and higher are sought. Based on the science of precipitate strengthening, a thermo-mechanical treatment (TMT) was developed that increased the strength from room temperature to 700 °C of commercial nitrogen-containing steels and new steels designed for the TMT. At 700 °C increases in yield stress of 80 and 200% were observed for a commercial steel and a new steel, respectively, compared to commercial normalized-and-tempered steels. Creep-rupture strength was similarly improved. Depending on the TMT, precipitates were up to eight-times smaller at a number density four orders of magnitude greater than those in a conventionally heat treated steel of similar composition.

  6. Several braze filler metals for joining an oxide-dispersion-strengthened nickel-chromium-aluminum alloy

    NASA Technical Reports Server (NTRS)

    Gyorgak, C. A.

    1975-01-01

    An evaluation was made of five braze filler metals for joining an aluminum-containing oxide dispersion-strengthened (ODS) alloy, TD-NiCrAl. All five braze filler metals evaluated are considered suitable for joining TD-NiCrAl in terms of wettability and flow. Also, the braze alloys appear to be tolerant of slight variations in brazing procedures since joints prepared by three sources using three of the braze filler metals exhibited similar brazing characteristics and essentially equivalent 1100 C stress-rupture properties in a brazed butt-joint configuration. Recommendations are provided for brazing the aluminum-containing ODS alloys.

  7. Evaluation of Oxide Dispersion Strengthened (ODS) molybdenum alloys

    SciTech Connect

    Bianco, R.; Buckman, R.W. Jr.

    1995-12-31

    A series of fourteen (14) novel high-strength molybdenum alloy compositions containing a dispersion of very fine (< 1 {mu}m diameter) oxide particles were consolidated using two proprietary powder metallurgy techniques. The developmental compositions were evaluated to determine the microstructural stability and mechanical properties from cryogenic (-148{degrees}F) to elevated temperatures (4000{degrees}F) for material in the as-swaged (>98% cold work) condition and for as-swaged material in the heat treated condition. Extremely fine oxide particle sizes (<1000 {Angstrom}) were observed by Transmission Electron Microscopy (TEM) for a number of the experimental compositions in the as-swaged condition. A one hour recrystallization temperature as high as 3990{degrees}F was measured and a ductile-to-brittle transition temperature as low as {approximately}58{degrees}F for material in the recrystallized condition was determined. The preliminary results support the alloy design concept feasibility.

  8. The role of processing route on the microstructure of 14YWT nanostructured ferritic alloy

    SciTech Connect

    Mazumder, B.; Parish, C. M.; Bei, H.; Miller, M. K.

    2015-06-03

    Nanostructured ferritic alloys (NFAs) have outstanding high temperature creep properties and extreme tolerance to radiation damage. To achieve these properties, NFAs are fabricated by mechanical alloying of metallic and yttria powders. Atom probe tomography has demonstrated that milling times of at least 40 h are required to produce a uniform distribution of solutes in the flakes. After milling and hot extrusion, the microstructure consists of -Fe, high number densities of Ti-Y-O-vacancy-enriched nanoclusters, and coarse Y2Ti2O7 and Ti(O,C,N) precipitates on the grain boundaries. In contrast, the as-cast condition consists of -Fe with 50-100 m irregularly-shaped Y2Ti2O7 pyrochlore precipitates with smaller embedded precipitates with the Al5Y3O12 (yttrium-aluminum garnet) crystal structure indicating that this traditional processing route is not a viable approach to achieve the desired microstructure. The nano-hardnesses were also substantially different, i.e., 4 and 8 GPa for the as-cast and as-extruded conditions, respectively. These differences can be explained by the differences in the microstructure and the effects of the high vacancy content introduced by mechanical alloying, and the strong binding energy of vacancies with O, Ti, and Y atoms retarding diffusion.

  9. The role of processing route on the microstructure of 14YWT nanostructured ferritic alloy

    DOE PAGES

    Mazumder, B.; Parish, C. M.; Bei, H.; ...

    2015-06-03

    Nanostructured ferritic alloys (NFAs) have outstanding high temperature creep properties and extreme tolerance to radiation damage. To achieve these properties, NFAs are fabricated by mechanical alloying of metallic and yttria powders. Atom probe tomography has demonstrated that milling times of at least 40 h are required to produce a uniform distribution of solutes in the flakes. After milling and hot extrusion, the microstructure consists of -Fe, high number densities of Ti-Y-O-vacancy-enriched nanoclusters, and coarse Y2Ti2O7 and Ti(O,C,N) precipitates on the grain boundaries. In contrast, the as-cast condition consists of -Fe with 50-100 m irregularly-shaped Y2Ti2O7 pyrochlore precipitates with smaller embeddedmore » precipitates with the Al5Y3O12 (yttrium-aluminum garnet) crystal structure indicating that this traditional processing route is not a viable approach to achieve the desired microstructure. The nano-hardnesses were also substantially different, i.e., 4 and 8 GPa for the as-cast and as-extruded conditions, respectively. These differences can be explained by the differences in the microstructure and the effects of the high vacancy content introduced by mechanical alloying, and the strong binding energy of vacancies with O, Ti, and Y atoms retarding diffusion.« less

  10. Effect of alloy composition on high-temperature bending fatigue strength of ferritic stainless steels

    NASA Astrophysics Data System (ADS)

    Ahn, Yong-Sik; Song, Jeon-Young

    2011-12-01

    Exhaust manifolds are subjected to an environment in which heating and cooling cycles occur due to the running pattern of automotive engines. This temperature profile results in the repeated bending stress of exhaust pipes. Therefore, among high-temperature characteristics, the bending fatigue strength is an important factor that affects the lifespan of exhaust manifolds. Here, we report on the effect of the alloy composition, namely the weight fraction of the elements Cr, Mo, Nb, and Ti, on the high-temperature bending fatigue strength of the ferritic stainless steel used in exhaust manifolds. Little difference in the tensile strength and bending fatigue strength of the different composition steels was observed below 600 °C, with the exception of the low-Cr steel. However, steels with high Cr, Mo, or Nb fractions showed considerably larger bending fatigue strength at temperatures of 800 °C. After heating, the precipitates from the specimens were extracted electrolytically and analyzed using scanning electron microscopy energy dispersive spectrometry and transmission electron microscopy. Alloying with Cr and Mo was found to increase the bending fatigue strength due to the substitutional solid solution effect, while alloying with Nb enhanced the strength by forming fine intermetallic compounds, including NbC and Fe2Nb.

  11. MULTI-PHASE HIGH TEMPERATURE ALLOYS: EXPLORATION OF LAVES-STRENGTHENED STEELS

    SciTech Connect

    Yamamoto, Yukinori; Brady, Michael P; Lu, Zhao Ping; Liu, Chain T

    2007-01-01

    Exploratory effort was initiated for the development of Fe-base alloys strengthened by intermetallic Laves phase combined with MC (M: metals) carbide for improved elevated-temperature strength in fossil energy system components such as super-heater tubes and industrial gas turbines. Work in FY 2006 was focused on strengthening of Fe-Cr-Ni base austenitic stainless alloys by Fe2Nb Laves-phase precipitates with/without MC carbides, in combination with the improvement of oxidation resistance via Al-modification to promote alumina scale formation. A series of Fe-Cr-Ni-Nb base austenitic alloys with additions of Mo, Al, Si, C, B, etc. were cast and thermomechanically processed, and then tensile creep-rupture tested at the conditions of 750-850oC/70-170 MPa. The Al-modified alloys strengthened by Laves + MC show superior creep strength to that of conventional type 347 stainless steels, and their creep life-limit reaches up to 500 h at 750 oC/100 MPa. These alloys also show an excellent oxidation resistance from 650-800oC in air and air + 10% water vapor environments due to formation of a protective Al2O3 scale. Microstructural analysis of alloys strengthened by only Laves phase revealed that the Laves phase was effective to pin dislocations when the particle size is less than 0.5 m, but the resultant creep rupture lives were relatively short. The Al-modification was also applied to an advanced carbide-strengthened austenitic stainless steel, and it yielded creep resistance comparable to state-of-the-art austenitic alloys such as NF709, together with protective alumina scale formation. Modification of this alloy composition for its creep strength and oxidation resistance will be pursued in FY2007. Preliminary results suggest that the developed alloys with Al-modification combined with MC carbide strengthening are promising as a new class of high-temperature austenitic stainless steels.

  12. Thermal fatigue and oxidation data of oxide dispersion-strengthened alloys

    NASA Technical Reports Server (NTRS)

    Hofer, K. E.; Hill, V. L.; Humphreys, V. E.

    1980-01-01

    Thermal fatigue and oxidation data were obtained 24 specimens representing 9 discrete oxide dispersion-strengthened alloy compositions or fabricating techniques. Double edge wedge specimens, both bare metal and coated for each systems, were cycled between fluidized beds maintained at 1130 C with a three minute immersion in each bed. The systems included alloys identified as 262 in hardness of HRC 38; 264 in hardness of HRC 38, 40 and 43; 265 HRC 39, 266 of HRC 37 and 40; 754; and 956. Specimens in the bare condition of 265 HRC 39 and 266 HRC 37 survived 6000 cycles without cracking on the small radius of the double edge wedge specimen. A coated specimen of 262 HRC 38, 266 HRC 37 and 266 HRC40 also survived 6000 cycles without cracking. A duplicate coated specimen of 262 HRC 38 alloy survived 5250 cycles before cracks appeared. All the alloys showed little weight change compared compared to alloys tested in prior programs.

  13. Morphology, Structure, and Chemistry of Nanoclusters in a Mechanically-Alloyed Nanostructured Ferritic Steel

    SciTech Connect

    Brandes, Matthew C; Kovarik, L.; Miller, Michael K; Mills, Michael J.

    2012-01-01

    Nanostructured ferritic steels have excellent elevated temperature strengths, creep resistances, and radiation tolerances due to the presence of a high density of Ti-Y-O-enriched nanoclusters. The compositions, morphologies, and structures of the smallest of these nanoclusters with maximum dimensions of {approx}2-4 nm were investigated in alloy 14YWT by high-resolution scanning transmission electron microscopy and atom probe tomography. Nanoclusters are found to be coherent with truncated rhombic dodecahedron morphologies defined by the {l_brace}100{r_brace} and {l_brace}110{r_brace} planes in the Fe matrix. Particles have compositions rich in Ti, O, Y, and Cr that are inconsistent with known oxide structures. The smallest nanoclusters appear to lack an identifiable crystal structure. Both nano-diffraction and focal series imaging through the sample thickness suggest that they are amorphous.

  14. Creep behavior of pack cementation aluminide coatings on Grade 91 ferritic martensitic alloy

    SciTech Connect

    Bates, Brian; Zhang, Ying; Dryepondt, Sebastien N; Pint, Bruce A

    2014-01-01

    The creep behavior of various pack cementation aluminide coatings on Grade 91 ferritic-martensitic steel was investigated at 650 C in laboratory air. The coatings were fabricated in two temperature regimes, i.e., 650 or 700 C (low temperature) and 1050 C(high temperature), and consisted of a range of Al levels and thicknesses. For comparison, uncoated specimens heat-treated at 1050 C to simulate the high temperature coating cycle also were included in the creep test. All coated specimens showed a reduction in creep resistance, with 16 51% decrease in rupture life compared to the as-received bare substrate alloy. However, the specimens heat-treated at 1050 C exhibited the lowest creep resistance among all tested samples, with a surprisingly short rupture time of < 25 h, much shorter than the specimen coated at 1050 C. Factors responsible for the reduction in creep resistance of both coated and heat-treated specimens were discussed.

  15. Fabricating high performance tungsten alloys through zirconium micro-alloying and nano-sized yttria dispersion strengthening

    NASA Astrophysics Data System (ADS)

    Liu, R.; Xie, Z. M.; Hao, T.; Zhou, Y.; Wang, X. P.; Fang, Q. F.; Liu, C. S.

    2014-08-01

    Pure W, W-0.2wt%Zr (WZ), and W-0.2wt%Zr-1.0wt%Y2O3 (WZY) with a relative density of above 97% were fabricated by spark-plasma-sintering method. The tensile tests indicated that the WZ and WZY alloys exhibited a DBTT between 400 and 500 °C, about 200 °C lower than pure W. The ultimate tensile strength of WZY alloy at 700 °C is 534 MPa, which is 81% and 58% higher than those of WZ alloy (295 MPa) and pure W (337 MPa), respectively. The grain size of WZY alloy is about 3.2 μm, smaller than that of WZ alloy and pure W. Besides, at room temperature the fracture strength and hardness of the WZY alloy is higher than that of pure W. The improved mechanical property of the WZY alloy was suggested to be originated from the enhanced grain boundaries cohesion by Zr micro-alloying and nano-sized yttria dispersion strengthening.

  16. ODS Ferritic/martensitic alloys for Sodium Fast Reactor fuel pin cladding

    NASA Astrophysics Data System (ADS)

    Dubuisson, Philippe; Carlan, Yann de; Garat, Véronique; Blat, Martine

    2012-09-01

    The development of ODS materials for the cladding for Sodium Fast Reactors is a key issue to achieve the objectives required for the GEN IV reactors. CEA, AREVA and EDF have launched in 2007 an important program to determine the optimal fabrication parameters, and to measure and understand the microstructure and properties before, under and after irradiation of such cladding materials. The aim of this paper is to present the French program and the major results obtained recently at CEA on Fe-9/14/18Cr1WTiY2O3 ferritic/martensitic ODS materials. The first step of the program was to consolidate Fe-9/14/18Cr ODS materials as plates and bars to study the microstructure and the mechanical properties of the new alloys. The second step consists in producing tubes at a geometry representative of the cladding of new Sodium Fast Reactors. The optimization of the fabrication route at the laboratory scale is conducted and different tubes were produced. Their microstructure depends on the martensitic (Fe-9Cr) or ferritic (Fe-14Cr) structure. To join the plug to the tube, the reference process is the welding resistance. A specific approach is developed to model the process and support the development of the welds performed within the "SOPRANO" facility. The development at CEA of Fe-9/14/18Cr new ODS materials for the cladding for GENIV Sodium Fast Reactors is in progress. The first microstructural and mechanical characterizations are very encouraging and the full assessment and qualification of this new alloys and products will pass through the irradiation of specimens, tubes, fuel pins and subassemblies up to high doses.

  17. Liquid metal embrittlement susceptibility of ferritic martensitic steel in liquid lead alloys

    NASA Astrophysics Data System (ADS)

    Van den Bosch, J.; Bosch, R. W.; Sapundjiev, D.; Almazouzi, A.

    2008-06-01

    The susceptibility of the ferritic-martensitic steels T91 and EUROFER97 to liquid metal embrittlement (LME) in lead alloys has been examined under various conditions. T91, which is currently the most promising candidate material for the high temperature components of the future accelerator driven system (ADS) was tested in liquid lead bismuth eutectic (LBE), whereas the reduced activation steel, EUROFER97 which is under consideration to be the structural steel for fusion reactors was tested in liquid lead lithium eutectic. These steels, similar in microstructure and mechanical properties in the unirradiated condition were tested for their susceptibility to LME as function of temperature (150-450 °C) and strain rate (1 × 10 -3-1 × 10 -6 s -1). Also, the influence of pre-exposure and surface stress concentrators was evaluated for both steels in, respectively, liquid PbBi and PbLi environment. To assess the LME effect, results of the tests in liquid metal environment are compared with tests in air or inert gas environment. Although both unirradiated and irradiated smooth ferritic-martensitic steels do not show any or little deterioration of mechanical properties in liquid lead alloy environment compared to their mechanical properties in gas as function of temperature and strain rate, pre-exposure or the presence of surface stress concentrators does lead to a significant decrease in total elongation for certain test conditions depending on the type of liquid metal environment. The results are discussed in terms of wetting enhanced by liquid metal corrosion or crack initiation processes.

  18. Method of thermally processing superplastically formed aluminum-lithium alloys to obtain optimum strengthening

    NASA Technical Reports Server (NTRS)

    Anton, Claire E. (Inventor)

    1993-01-01

    Optimum strengthening of a superplastically formed aluminum-lithium alloy structure is achieved via a thermal processing technique which eliminates the conventional step of solution heat-treating immediately following the step of superplastic forming of the structure. The thermal processing technique involves quenching of the superplastically formed structure using static air, forced air or water quenching.

  19. Elevated Temperature Properties of a Dispersion Strengthened Al(Fe, V, Si) Alloy

    DTIC Science & Technology

    1991-12-01

    ASTM STP 890, M. E. Fine and E. A. Starke, Jr., Eds., American Society for Testing and Materials, pp. 211-236, 1986. 3. Raybould , D., "Forming of...and Materials Society, pp 181-197, 1988. 6. Skinner, D. J., Rye, D., Raybould , D., and Brown, A. M., "Dispersion Strengthened Al-Fe-V-Si Alloys

  20. Strengthening mechanisms in Ti-Nb-Zr-Ta and Ti-Mo-Zr-Fe orthopaedic alloys.

    PubMed

    Banerjee, Rajarshi; Nag, Soumya; Stechschulte, John; Fraser, Hamish L

    2004-08-01

    The microstructural evolution and attendant strengthening mechanisms in two novel orthopaedic alloy systems, Ti-Nb-Zr-Ta and Ti-Mo-Zr-Fe, have been compared and contrasted in this paper. Specifically, the alloy compositions considered are Ti-34Nb-9Zr-8Ta and Ti-13Mo-7Zr-3Fe. In the homogenized condition, both alloys exhibited a microstructure consisting primarily of a beta matrix with grain boundary alpha precipitates and a low-volume fraction of intra-granular alpha precipitates. On ageing the homogenized alloys at 600 degrees C for 4 hr, both alloys exhibited the precipitation of refined scale secondary alpha precipitates homogeneously in the beta matrix. However, while the hardness of the Ti-Mo-Zr-Fe alloy marginally increased, that of the Ti-Nb-Zr-Ta alloy decreased substantially as a result of the ageing treatment. In order to understand this difference in the mechanical properties after ageing, TEM studies have been carried out on both alloys prior to and post the ageing treatment. The results indicate the existence of a metastable B2 ordering in the Ti-Nb-Zr-Ta alloy in the homogenized condition which is destroyed by the ageing treatment, consequently leading to a decrease in the hardness.

  1. Microstructure, strengthening mechanisms and hot deformation behavior of an oxide-dispersion strengthened UFG Al6063 alloy

    SciTech Connect

    Asgharzadeh, H.; Kim, H.S.; Simchi, A.

    2013-01-15

    An ultrafine-grained Al6063/Al{sub 2}O{sub 3} (0.8 vol.%, 25 nm) nanocomposite was prepared via powder metallurgy route through reactive mechanical alloying and hot powder extrusion. Scanning electron microcopy, transmission electron microscopy, and back scattered electron diffraction analysis showed that the grain structure of the nanocomposite is trimodal and composed of nano-size grains (< 0.1 {mu}m), ultrafine grains (0.1-1 {mu}m), and micron-size grains (> 1 {mu}m) with random orientations. Evaluation of the mechanical properties of the nanocomposite based on the strengthening-mechanism models revealed that the yield strength of the ultrafine-grained nanocomposite is mainly controlled by the high-angle grain boundaries rather than nanometric alumina particles. Hot deformation behavior of the material at different temperatures and strain rates was studied by compression test and compared to coarse-grained Al6063 alloy. The activation energy of the hot deformation process for the nanocomposite was determined to be 291 kJ mol{sup -1}, which is about 64% higher than that of the coarse-grained alloy. Detailed microstructural analysis revealed that dynamic recrystallization is responsible for the observed deformation softening in the ultrafine-grained nanocomposite. - Highlights: Black-Right-Pointing-Pointer The strengthening mechanisms of Al6063/Al{sub 2}O{sub 3} nanocomposite were evaluated. Black-Right-Pointing-Pointer Hot deformation behavior of the nanocomposite was studied. Black-Right-Pointing-Pointer The hot deformation activation energy was determined using consecutive models. Black-Right-Pointing-Pointer The restoration mechanisms and microstructural changes are presented.

  2. EBSD as a tool to identify and quantify bainite and ferrite in low-alloyed Al-TRIP steels.

    PubMed

    Zaefferer, S; Romano, P; Friedel, F

    2008-06-01

    Bainite is thought to play an important role for the chemical and mechanical stabilization of metastable austenite in low-alloyed TRIP steels. Therefore, in order to understand and improve the material properties, it is important to locate and quantify the bainitic phase. To this aim, electron backscatter diffraction-based orientation microscopy has been employed. The main difficulty herewith is to distinguish bainitic ferrite from ferrite because both have bcc crystal structure. The most important difference between them is the occurrence of transformation induced geometrically necessary dislocations in the bainitic phase. To determine the areas with larger geometrically necessary dislocation density, the following orientation microscopy maps were explored: pattern quality maps, grain reference orientation deviation maps and kernel average misorientation maps. We show that only the latter allow a reliable separation of the bainitic and ferritic phase. The kernel average misorientation threshold value that separates both constituents is determined by an algorithm that searches for the smoothness of the boundaries between them.

  3. Vapor phase strengthening of nickel-based alloys for actively-cooled thermostructural panels

    NASA Astrophysics Data System (ADS)

    Perez-Bergquist, Sara Jane

    Actively cooled thermostructural panels for use in emerging hypersonic flight systems require the use of advanced materials able to support substantial loads at elevated temperatures. A major challenge in this advancing technology is identifying formable structural materials that are strong, tough and oxidation resistant. For thermostructural panels to be optimized for low mass with an appropriate combination of mechanical strength and cooling capacity, the panel is required to have a thin-walled geometry. Advanced, high strength cast Ni-based alloys have attractive properties, but the fabrication of sub-millimeter walls with conventional casting processes would be extremely challenging. The purpose of this study is to develop a new processing path that would result in a rectangular channeled panel made of a nickel-based precipitation strengthened alloy in a previously unobtainable thin-walled geometry suitable for active cooling. Beginning with thin sheets of Ni-based solid-solution alloys and subsequently strengthening the material by vapor phase aluminization combined with an annealing treatment, this objective is accomplished. This study includes selecting a wrought nickel-based alloy as the base substrate for panel fabrication, determining a goal gamma + gamma' microstructure, fabricating rectangular channeled panels, and testing the actively cooled panels at high temperature. Thermodynamic, yield strength, and panel geometry modeling was integrated to determine an optimized geometry and microstructure for the strengthened panel. Panels were fabricated with the optimized geometry and tested at high temperature with active cooling in both the as-fabricated and strengthened states. The strengthened panel was able to withstand a temperature 478°C higher than the as-fabricated panel indicating the increase in strengthening and temperature capability possible with this process.

  4. Texture analysis of oxide dispersion strengthened (ODS) Fe alloys by X-ray and neutron diffraction

    NASA Astrophysics Data System (ADS)

    Béchade, J. L.; Mathon, M. H.; Branger, V.; Réglé, H.; Alamo, A.

    2002-07-01

    The ferritic ODS alloys studied were obtained by mechanical alloying. This strengthening method is very attractive, in particular for nuclear applications. In order to ensure the alloy a good compromise between mechanical resistance and ductility at high temperatures, it is necessary to control the microstructure and in particular the evolution during the recrystallization. First, a preliminary study, performed by X ray diffraction and optical microscopy, shows several grain growth mechanisms ; in particular, the “abnormal” grain growth mechanism which conducts to a large grain size [1], [2]. After annealing (3600s at 1470^{circ}C), the 30% cold-worked (swaging) alloys exhibit an heterogeneous microstructure with a large grains size ( 200 to 500 μm) in the heart and near the surface of the material when the intermediate zone is inhabited by small grains ( 1 μm). Fora higher cold-work level (60%), large size grains are only present in the periphery of the material. On account of the large grain size and strong heterogeneity of the microstructure, texture analysis using laboratory x-ray beam in not well adapted and so we have decided to use neutron beam. The neutron diffraction texture analysis has been performed at the Laboratoire Léon Brillouin on the 6T1 diffractometer on 2 different rods of the alloy (corresponding to the reduction ratios of 30% and 60%). Specific samples have been machined to characterise separately the zones with a different microstructure. After deformation, the alloys exhibit a typical α-fibre texture \\{ hkl \\} <1l0> whatever the area of the sample and the reduction ratio. After recrystallization, a very inhomogeneous texture is evidenced through the thickness of the sample, in particular for the rod deformed with a reduction ratio of 30% : in the heart and in the periphery of the rod, a “single-crystal” type texture is observed; the a fibre remains for the intermediate diameter of the rod. For the rod cold rolled with a

  5. Accessing Colony Boundary Strengthening of Fully Lamellar TiAl Alloys via Micromechanical Modeling

    PubMed Central

    Bargmann, Swantje

    2017-01-01

    In this article, we present a strategy to decouple the relative influences of colony, domain and lamella boundary strengthening in fully lamellar titanium aluminide alloys, using a physics-based crystal plasticity modeling strategy. While lamella and domain boundary strengthening can be isolated in experiments using polysynthetically twinned crystals or mircomechanical testing, colony boundary strengthening can only be investigated in specimens in which all three strengthening mechanisms act simultaneously. Thus, isolating the colony boundary strengthening Hall–Petch coefficient KC experimentally requires a sufficient number of specimens with different colony sizes λC but constant lamella thickness λL and domain size λD, difficult to produce even with sophisticated alloying techniques. The here presented crystal plasticity model enables identification of the colony boundary strengthening coefficient KC as a function of lamella thickness λL. The constitutive description is based on the model of a polysynthetically twinned crystal which is adopted to a representative volume element of a fully lamellar microstructure. In order to capture the micro yield and subsequent micro hardening in weakly oriented colonies prior to macroscopic yield, the hardening relations of the adopted model are revised and calibrated against experiments with polysynthetically twinned crystals for plastic strains up to 15%. PMID:28771218

  6. Characterisation of a complex thin walled structure fabricated by selective laser melting using a ferritic oxide dispersion strengthened steel

    SciTech Connect

    Boegelein, Thomas Louvis, Eleftherios; Dawson, Karl; Tatlock, Gordon J.; Jones, Andy R.

    2016-02-15

    Oxide dispersion strengthened (ODS) alloys exhibit superior mechanical and physical properties due to the presence of nanoscopic Y(Al, Ti) oxide precipitates, but their manufacturing process is complex. The present study is aimed at further investigation of the application of an alternative, Additive Manufacturing (AM) technique, Selective Laser Melting (SLM), to the production of consolidated ODS alloy components. Mechanically alloyed PM2000 (ODS-FeCrAl) powders have been consolidated and a fine dispersion of Y-containing precipitates were observed in an as built thin-walled component, but these particles were typically poly-crystalline and contained a variety of elements including O, Al, Ti, Cr and Fe. Application of post-build heat treatments resulted in the modification of particle structures and compositions; in the annealed condition most precipitates were transformed to single crystal yttrium aluminium oxides. During the annealing treatment, precipitate distributions homogenised and localised variations in number density were diminished. The resulting volume fractions of those precipitates were 25–40% lower than have been reported in conventionally processed PM2000, which was attributed to Y-rich slag-like surface features and inclusions formed during SLM. - Highlights: • A wall structure was grown from ODS steel powder using selective laser melting. • A fine dispersion of nano-precipitates was apparent in as-build material. • Precipitates were multi-phased containing several elements, e.g. O, Ti, Al, Fe, Cr, Y. • Post-build annealing changed those into typically single-crystalline Y–Al–O. • The anneal also reduced and stabilised the volume fraction of precipitates to ~ 0.006.

  7. Influence of displacement damage on deuterium and helium retention in austenitic and ferritic-martensitic alloys considered for ADS service

    NASA Astrophysics Data System (ADS)

    Voyevodin, V. N.; Karpov, S. A.; Kopanets, I. E.; Ruzhytskyi, V. V.; Tolstolutskaya, G. D.; Garner, F. A.

    2016-01-01

    The behavior of ion-implanted hydrogen (deuterium) and helium in austenitic 18Cr10NiTi stainless steel, EI-852 ferritic steel and ferritic/martensitic steel EP-450 and their interaction with displacement damage were investigated. Energetic argon irradiation was used to produce displacement damage and bubble formation to simulate nuclear power environments. The influence of damage morphology and the features of radiation-induced defects on deuterium and helium trapping in structural alloys was studied using ion implantation, the nuclear reaction D(3He,p)4He, thermal desorption spectrometry and transmission electron microscopy. It was found in the case of helium irradiation that various kinds of helium-radiation defect complexes are formed in the implanted layer that lead to a more complicated spectra of thermal desorption. Additional small changes in the helium spectra after irradiation with argon ions to a dose of ≤25 dpa show that the binding energy of helium with these traps is weakly dependent on the displacement damage. It was established that retention of deuterium in ferritic and ferritic-martensitic alloys is three times less than in austenitic steel at damage of ˜1 dpa. The retention of deuterium in steels is strongly enhanced by presence of radiation damages created by argon ion irradiation, with a shift in the hydrogen release temperature interval of 200 K to higher temperature. At elevated temperatures of irradiation the efficiency of deuterium trapping is reduced by two orders of magnitude.

  8. Effect of diffusional creep on particle morphology of polycrystalline alloys strengthened by second phase particles

    NASA Technical Reports Server (NTRS)

    Wittenberger, J. D.; Behrendt, D. R.

    1973-01-01

    Diffusional creep in a polycrystalline alloy containing second-phase particles can disrupt the particle morphology. For alloys which depend on the particle distribution for strength, changes in the particle morphology can affect the mechanical properties. Recent observations of diffusional creep in alloys containing soluble particles (gamma-prime strengthened Ni base alloys) and inert particles have been reexamined in light of the basic mechanisms of diffusional creep, and a generalized model of this effect is proposed. The model indicates that diffusional creep will generally result in particle-free regions in the vicinity of grain boundaries serving as net vacancy sources. The factors which control the changes in second-phase morphology have been identified, and methods of reducing the effects of diffusional creep are suggested.

  9. Identification of strengthening phases in Al-Cu-Li alloy Weldalite (tm) 049

    NASA Technical Reports Server (NTRS)

    1991-01-01

    Microstructure property relationships were determined for a family of ultrahigh strength weldable Al-Cu-Li based alloys referred to as Weldalite (tm) alloys. The highest strength variant of this family, Weldalite 049, has a high Cu/Li wt pct. ratio with a nominal composition of Al-6.3Cu-1.3Li-0.4Ag-0.4Mg-0.14Zr. Increasing the alloy's lithium content above 1.3 wt pct. resulted in a decrease in both yield and ultimate tensile strength. Strength was shown to be strongly dependent on lithium content, with a maximum in strength occurring in the range of about 1.1 to 1.4 wt pct. lithium. The strengthening phases present in Weldalite 049 (1.3Li) and an Al-6.3Cu-1.9Li-0.4Mg-0.14Zr alloy were identified using transmission electron microscopy (TEM).

  10. High-throughput study of crystal structures and stability of strengthening precipitates in Mg alloys

    NASA Astrophysics Data System (ADS)

    Wang, Dongshu; Amsler, Maxmilian; Hegde, Vinay; Saal, James; Issa, Ahmed; Zeng, Xiaoqin; Wolverton, Christopher

    Age hardening, in which precipitates form and impede the movement of dislocations, can be applied to magnesium alloys in order to increase their limited strengthening behavior. To help clarify the energetics of precipitation hardening of Mg alloys, we employed first principles density functional theory calculations to elucidate both crystal structures and energetics of a very large set of precipitates in Mg alloys. We find the enthalpy changes of (stable and metastable) observed precipitates during the age hardening process are consistent with the experimental sequence of formation for many Mg binary alloys (Mg- {Nd, Gd, Y, Sn, Al, Zn}). For cases where the metastable precipitate crystal structure is unavailable, we search over several prototypes and predict structures/stoichiometries for several ternary precipitates. In addition, high-throughput calculations are performed to construct hcp-based based convex hulls, which assist the identification of coherent GP zones and new metastable phases in age-hardened hcp systems.

  11. Diffusion Bonding and Characterization of a Dispersion Strengthened Aluminum Alloy

    NASA Astrophysics Data System (ADS)

    Cooke, Kavian Omar

    Aluminum metal matrix composites (Al-MMC's) containing silicon carbide or alumina particle reinforcements are used extensively in automotive and aircraft industries. The addition of a reinforcing phase has led to significant improvements in the mechanical properties of these alloys. However, despite substantial improvements in the properties, the lack of a reliable joining method has restricted their full potential. The differences in physical and metallurgical properties between the ceramic phase and the Al-MMC, prevents the successful application of the fusion welding processes, conventionally used for joining monolithic aluminum alloys. Therefore, alternative techniques that prevent microstructural changes in the base metal need to be developed. In this study, the transient liquid phase diffusion bonding and eutectic bonding of a particle reinforced Al 6061-MMC was investigated to identify a method that could control particle segregation within the joint and increase the final joint strength. The results showed that TLP bonding using Ni-foil was possible at 600°C for 10 minutes using a pressure of 0.01 MPa. However, characterization of the bond interface showed a wide particle segregated zone due to the "pushing effect" of the solid/liquid interface during isothermal solidification stage of bonding. The presence of this particle segregated zone was shown to cause low joint strengths. In order to overcome these problems, TLP bonding was performed using electrodeposited coatings of Ni and Ni-Al 2O3 as a way of controlling the volume of eutectic liquid formed at the joint. Theoretical and experimental work showed that the use of thin coatings was successful in reducing the width of the segregated zone formed at the joint and this had the effect of increasing joint shear strength values. Furthermore, lower bonding temperature could also be used as a method of reducing particle segregation and therefore, a Cu-Sn interlayer was used to form a eutectic bond. The

  12. Effects of Partial Phase Transformation on Characteristics of 9Cr Nanostructured Ferritic Alloy

    SciTech Connect

    Ji Hyun, Yoon; Byun, Thak Sang; Hoelzer, David T

    2014-01-01

    The core structures of future nuclear systems require tolerance to extreme irradiation, and some critical components, for example, the fuel cladding in Sodium-cooled Fast Reactors (SFRs), have to maintain mechanical integrity to very high doses of 200 -400 dpa at high temperatures up to 700 degrees C. The high Cr nanostructured ferritic alloys (NFAs) are under intense research worldwide as a candidate core material. Although the NFAs have some admirable characteristics for high-temperature applications, their crack sensitivity is very high at high temperatures. The fracture toughness of high strength NFAs is unacceptably low above 300 degrees C. The objective of this study is to develop processes and microstructures with improved high temperature fracture toughness and ductility. To optimize the afterextrusion heat treatment condition, both the computational simulation technique on phase equilibrium and the basic microstructural and mechanical characterization have been carried out. 9 Cr-NFA was produced by the mechanical alloying of pre-alloyed Fe-9Cr base metallic powder and yttria particles, and subsequent extrusion. The post-extrusion heat-treatments of various conditions were applied to the asextruded NFA. The tensile and fracture toughness tests were conducted for as-extruded and heat-treated samples at up to 700 degrees C. Fracture toughness of the NFA has increased by more than 40% at every testing temperature after heat-treatment in the inter-critical temperature range. The increment of fracture toughness of the NFA after post-extrusion heat-treatment is attributed to the increased strength at below 500 degrees C, and an increased ductility at 700 degrees C.

  13. The strengthening mechanism of a nickel-based alloy after laser shock processing at high temperatures

    PubMed Central

    Li, Yinghong; Zhou, Liucheng; He, Weifeng; He, Guangyu; Wang, Xuede; Nie, Xiangfan; Wang, Bo; Luo, Sihai; Li, Yuqin

    2013-01-01

    We investigated the strengthening mechanism of laser shock processing (LSP) at high temperatures in the K417 nickel-based alloy. Using a laser-induced shock wave, residual compressive stresses and nanocrystals with a length of 30–200 nm and a thickness of 1 μm are produced on the surface of the nickel-based alloy K417. When the K417 alloy is subjected to heat treatment at 900 °C after LSP, most of the residual compressive stress relaxes while the microhardness retains good thermal stability; the nanocrystalline surface has not obviously grown after the 900 °C per 10 h heat treatment, which shows a comparatively good thermal stability. There are several reasons for the good thermal stability of the nanocrystalline surface, such as the low value of cold hardening of LSP, extreme high-density defects and the grain boundary pinning of an impure element. The results of the vibration fatigue experiments show that the fatigue strength of K417 alloy is enhanced and improved from 110 to 285 MPa after LSP. After the 900 °C per 10 h heat treatment, the fatigue strength is 225 MPa; the heat treatment has not significantly reduced the reinforcement effect. The feature of the LSP strengthening mechanism of nickel-based alloy at a high temperature is the co-working effect of the nanocrystalline surface and the residual compressive stress after thermal relaxation. PMID:27877617

  14. Microscopy of Alloy Formation on Arc Plasma Sintered Oxide Dispersion Strengthen (ODS) Steel

    NASA Astrophysics Data System (ADS)

    Bandriyana, B.; Sujatno, A.; Salam, R.; Dimyati, A.; Untoro, P.

    2017-07-01

    The oxide dispersed strengthened (ODS) alloys steel developed as structure material for nuclear power plants (NPP) has good resistant against creep due to their unique microstructure. Microscopy investigation on the microstructure formation during alloying process especially at the early stages was carried out to study the correlation between structure and property of ODS alloys. This was possible thanks to the arc plasma sintering (APS) device which can simulate the time dependent alloying processes. The ODS sample with composition of 88 wt.% Fe and 12 wt.% Cr powder dispersed with 1 wt.% ZrO2 nano powder was mixed in a high energy milling, isostatic compressed to form sample coins and then alloyed in APS. The Scanning Electron Microscope (SEM) with X-ray Diffraction Spectroscopy (EDX) line scan and mapping was used to characterize the microstructure and elemental composition distribution of the samples. The alloying process with unification of each Fe and Cr phase continued by the alloying formation of Fe-Cr by inter-diffusion of both Fe and Cr and followed by the improvement of the mechanical properties of hardness.

  15. Influence of recrystallization on phase separation kinetics of oxide dispersion strengthened Fe Cr Al alloy

    SciTech Connect

    Capdevila, C.; Miller, Michael K; Pimentel, G.; Chao, J.

    2012-01-01

    The effect of different starting microstructures on the kinetics of Fe-rich ({alpha}) and Cr-rich ({alpha}') phase separation during aging of Fe-Cr-Al oxide dispersion strengthened (ODS) alloys has been analyzed with a combination of atom probe tomography and thermoelectric power measurements. The results revealed that the high recrystallization temperature necessary to produce a coarse grained microstructure in Fe-base ODS alloys affects the randomness of Cr-atom distributions and defect density, which consequently affect the phase separation kinetics at low annealing temperatures.

  16. Irradiation effects in oxide dispersion strengthened (ODS) Ni-base alloys for Gen. IV nuclear reactors

    NASA Astrophysics Data System (ADS)

    Oono, Naoko; Ukai, Shigeharu; Kondo, Sosuke; Hashitomi, Okinobu; Kimura, Akihiko

    2015-10-01

    Oxide particle dispersion strengthened (ODS) Ni-base alloys are irradiated by using simulation technique (Fe/He dual-ion irradiation) to investigate the reliability to Gen. IV high-temperature reactors. The fine oxide particles with less than 10 nm in average size and approximately 8.0 × 1022 m-3 in number density remained after 101 dpa irradiation. The tiny helium bubbles were inside grains, not at grain-boundaries; it is advantageous effect of oxide particles which trap the helium atoms at the particle-matrix interface. Ni-base ODS alloys demonstrated their great ability to overcome He embrittlement.

  17. Some observations of the influence of δ-ferrite content on the hardness, galling resistance, and fracture toughness of selected commercially available iron-based hardfacing alloys

    NASA Astrophysics Data System (ADS)

    Cockeram, B. V.

    2002-11-01

    Iron-based weld hardfacing deposits are used to provide a wear-resistant surface for a structural base material. Iron-based hardfacing alloys that are resistant to corrosion in oxygenated aqueous environments contain high levels of chromium and carbon, which results in a dendritic microstructure with a high volume fraction of interdendrite carbides which provide the needed wear resistance. The ferrite content of the dendrites depends on the nickel content and base composition of the iron-based hardfacing alloy. The amount of ferrite in the dendrites is shown to have a significant influence on the hardness and galling wear resistance, as determined using ASTM G98 methods. Fracture-toughness ( K IC) testing in accordance with ASTM E399 methods was used to quantify the damage tolerance of various iron-based hardfacing alloys. Fractographic and microstructure examinations were used to determine the influence of microstructure on the wear resistance and fracture toughness of the iron-based hardfacing alloys. A crack-bridging toughening model was shown to describe the influence of ferrite content on the fracture toughness. A higher ferrite content in the dendrites of an iron-based hardfacing alloy reduces the tendency for plastic stretching and necking of the dendrites, which results in improved wear resistance, high hardness, and lower fracture-toughness values. A NOREM 02 hardfacing alloy has the most-optimum ferrite content, which results in the most-desired balance of galling resistance and high K IC values.

  18. Strengthening and Plastic Flow of Ni3Al Alloy Microcrystals (Preprint)

    DTIC Science & Technology

    2012-08-01

    Finally, the Ni3Al alloys exhibit a greater strengthening as a function of microcrystal diameter when com - pared to other materials for at least...2007) p. 4777. [56] M. Denura, D. Golberg and T. Hirano, Intermetallics 15 (2007) p. 1322 .   27 Approved for public release; distribution...dashed line shows the nominal shear strain-hardening rate (SHR) for the largest microcrystals as a fraction of the anisotropic shear modulus Ks. (b) Com

  19. Microstructural refinement and strengthening of Cu-4 Cr-2 Nb alloy by mechanical milling

    SciTech Connect

    Anderson, K.R.; Groza, J.R.; Ulmer, D.G.

    1997-07-15

    Lately, a variety of dispersion strengthened (DS) copper alloys that provide a good combination of thermal/electrical conductivity and mechanical strength have been developed. Strengthening is usually achieved by the introduction of a ceramic, refractory metal or intermetallic secondary phase. Cu-Cr-Nb is one such DS alloy in which strengthening is provided by Cr{sub 2}Nb intermetallic particles. Mechanical milling of as-atomized Cu-4 Cr-2 Nb alloy powders substantially increases the mechanical strength (hardness) of the starting material. This is achieved through a drastic grain size, as well as large precipitate size refinement. A more uniform precipitate distribution is also attained. Whether milling is performed with steel or WC vial and balls the hardness saturates at approximately 100 HRB after about 4 hr milling. However, this benefit of MM was offset by an equally severe decrease in electrical conductivity. This decrease is attributed to impurities/contamination from the milling media introduced into the milled powder, primarily, Fe and C, or, WC and Co.

  20. Microstructure and Mechanical Properties of Laves Phase-strengthened Fe-Cr-Zr Alloys

    DOE PAGES

    Tan, Lizhen; Yang, Ying

    2014-12-05

    Laves phase-reinforced alloys have shown some preliminary promising performance at room temperatures. This paper aims at evaluating mechanical properties of Laves phase-strengthened alloys at elevated temperatures. Three Fe-Cr-Zr alloys were designed to favor the formation of eutectic microstructures containing Laves and body-centered cubic phases with the aid of thermodynamic calculations. Microstructural characterization was carried out on the alloys in as-processed and aged states using optical microscopy, scanning electron microscopy, energy-dispersive X-ray spectroscopy, and X-ray diffraction. The effect of thermal aging and alloy composition on microstructure has been discussed based on microstructural characterization results. Mechanical properties have been evaluated by meansmore » of Vickers microhardness measurements, tensile testing at temperatures up to 973.15 K (700.15 °C), and creep testing at 873.15 K (600.15 °C) and 260 MPa. Alloys close to the eutectic composition show significantly superior strength and creep resistance compared to P92. Finally, however, their low tensile ductility may limit their applications at relatively low temperatures.« less

  1. Microstructure and Mechanical Properties of Laves Phase-strengthened Fe-Cr-Zr Alloys

    SciTech Connect

    Tan, Lizhen; Yang, Ying

    2014-12-05

    Laves phase-reinforced alloys have shown some preliminary promising performance at room temperatures. This paper aims at evaluating mechanical properties of Laves phase-strengthened alloys at elevated temperatures. Three Fe-Cr-Zr alloys were designed to favor the formation of eutectic microstructures containing Laves and body-centered cubic phases with the aid of thermodynamic calculations. Microstructural characterization was carried out on the alloys in as-processed and aged states using optical microscopy, scanning electron microscopy, energy-dispersive X-ray spectroscopy, and X-ray diffraction. The effect of thermal aging and alloy composition on microstructure has been discussed based on microstructural characterization results. Mechanical properties have been evaluated by means of Vickers microhardness measurements, tensile testing at temperatures up to 973.15 K (700.15 °C), and creep testing at 873.15 K (600.15 °C) and 260 MPa. Alloys close to the eutectic composition show significantly superior strength and creep resistance compared to P92. Finally, however, their low tensile ductility may limit their applications at relatively low temperatures.

  2. Nuclear Applications of Oxide Dispersion Strengthened and Nano-Featured Alloys: An Introduction

    NASA Astrophysics Data System (ADS)

    Rebak, Raul B.

    2014-12-01

    The Nuclear Materials Committee of TMS is sponsoring the current topic in JOM, which is dedicated to a newer generation of materials called oxide dispersion strengthened (ODS) alloys and nano-featured alloys (NFA). These newer materials are fabricated by using powder stock materials and processing them through high energy attrition followed by either extrusion or forging. The presence of nano-sized oxides throughout the matrix makes the recrystallized alloy have grains that are smaller than 1 µm diameter. The nano-features in the matrix of ODS or NFA materials make them highly resistant to degradation by irradiation such as void swelling. There are four papers dedicated to ODS and NFA materials, including fabrication, joining and testing.

  3. Grinding as an approach to the production of high-strength, dispersion-strengthened nickel-base alloys

    NASA Technical Reports Server (NTRS)

    Orth, N. W.; Quatinetz, M.; Weeton, J. W.

    1970-01-01

    Mechanical process produces dispersion-strengthened metal alloys. Power surface contamination during milling is removed by a cleaning method that involves heating thin shapes or partially-compacted milled powder blends in hydrogen to carefully controlled temperature schedules.

  4. Effects of proton irradiation on nanocluster precipitation in ferritic steel containing fcc alloying additions

    SciTech Connect

    Zhang, Zhongwu; Liu, C T; Wang, Xun-Li; Miller, Michael K; Ma, Dong; Chen, Guang; Williams, J R; Chin, Bryan

    2012-01-01

    Newly-developed precipitate-strengthened ferritic steels with and without pre-existing nanoscale precipitates were irradiated with 4 MeV protons to a dose of ~5 mdpa at 50 C and subsequently examined by nanoindentation and atom probe tomography (APT). Irradiation-enhanced precipitation and coarsening of pre-existing nanoscale precipitates were observed. Copper partitions to the precipitate core along with a segregation of Ni, Al and Mn to the precipitate/matrix interface after both thermal aging and proton irradiation. Proton irradiation induces the precipitation reaction and coarsening of pre-existing nanoscale precipitates, and these results are similar to a thermal aging process. The precipitation and coarsening of nanoscale precipitates are responsible for the changes in hardness. The observation of the radiation-induced softening is essentially due to the coarsening of the pre-existing Cu-rich nanoscale precipitates. The implication of the precipitation on the embrittlement of reactor-pressure-vessel steels after irradiation is discussed.

  5. Effect of friction stir welding and post-weld heat treatment on a nanostructured ferritic alloy

    SciTech Connect

    Mazumder, Baishakhi; Yu, Xinghua; Edmondson, Philip D.; Parish, Chad M.; Miller, Michael K; Meyer, H. M.; Feng, Zhili

    2015-12-08

    Nanostructured ferritic alloys (NFAs) are new generation materials for use in high temperature energy systems, such as nuclear fission or fusion reactors. However, joining these materials is a concern, as their unique microstructure is destroyed by traditional liquid-state welding methods. The microstructural evolution of a friction stir welded 14YWT NFA was investigated by atom probe tomography, before and after a post-weld heat treatment (PWHT) at 1123K. The particle size, number density, elemental composition, and morphology of the titanium-yttrium-oxygenenriched nanoclusters (NCs) in the stir and thermally-affected zones were studied and compared with the base metal. No statistical difference in the size of the NCs was observed in any of these conditions. After the PWHT, increases in the number density and the oxygen enrichment in the NCs were observed. Therefore, these new results provide additional supporting evidence that friction stir welding appears to be a viable joining technique for NFAs, as the microstructural parameters of the NCs are not strongly affected, in contrast to traditional welding techniques.

  6. Effect of friction stir welding and post-weld heat treatment on a nanostructured ferritic alloy

    DOE PAGES

    Mazumder, Baishakhi; Yu, Xinghua; Edmondson, Philip D.; ...

    2015-12-08

    Nanostructured ferritic alloys (NFAs) are new generation materials for use in high temperature energy systems, such as nuclear fission or fusion reactors. However, joining these materials is a concern, as their unique microstructure is destroyed by traditional liquid-state welding methods. The microstructural evolution of a friction stir welded 14YWT NFA was investigated by atom probe tomography, before and after a post-weld heat treatment (PWHT) at 1123K. The particle size, number density, elemental composition, and morphology of the titanium-yttrium-oxygenenriched nanoclusters (NCs) in the stir and thermally-affected zones were studied and compared with the base metal. No statistical difference in the sizemore » of the NCs was observed in any of these conditions. After the PWHT, increases in the number density and the oxygen enrichment in the NCs were observed. Therefore, these new results provide additional supporting evidence that friction stir welding appears to be a viable joining technique for NFAs, as the microstructural parameters of the NCs are not strongly affected, in contrast to traditional welding techniques.« less

  7. Response of nanostructured ferritic alloys to high-dose heavy ion irradiation

    SciTech Connect

    Parish, Chad M.; White, Ryan M.; LeBeau, James M.; Miller, Michael K.

    2014-02-01

    A latest-generation aberration-corrected scanning/transmission electron microscope (STEM) is used to study heavy-ion-irradiated nanostructured ferritic alloys (NFAs). Results are presented for STEM X-ray mapping of NFA 14YWT irradiated with 10 MeV Pt to 16 or 160 dpa at -100°C and 750°C, as well as pre-irradiation reference material. Irradiation at -100°C results in ballistic destruction of the beneficial microstructural features present in the pre-irradiated reference material, such as Ti-Y-O nanoclusters (NCs) and grain boundary (GB) segregation. Irradiation at 750°C retains these beneficial features, but indicates some coarsening of the NCs, diffusion of Al to the NCs, and a reduction of the Cr-W GB segregation (or solute excess) content. Ion irradiation combined with the latest-generation STEM hardware allows for rapid screening of fusion candidate materials and improved understanding of irradiation-induced microstructural changes in NFAs.

  8. Effect of friction stir welding and post-weld heat treatment on a nanostructured ferritic alloy

    NASA Astrophysics Data System (ADS)

    Mazumder, B.; Yu, X.; Edmondson, P. D.; Parish, C. M.; Miller, M. K.; Meyer, H. M.; Feng, Z.

    2016-02-01

    Nanostructured ferritic alloys (NFAs) are new generation materials for use in high temperature energy systems, such as nuclear fission or fusion reactors. However, joining these materials is a concern, as their unique microstructure is destroyed by traditional liquid-state welding methods. The microstructural evolution of a friction stir welded 14YWT NFA was investigated by atom probe tomography, before and after a post-weld heat treatment (PWHT) at 1123K. The particle size, number density, elemental composition, and morphology of the titanium-yttrium-oxygen-enriched nanoclusters (NCs) in the stir and thermally-affected zones were studied and compared with the base metal. No statistical difference in the size of the NCs was observed in any of these conditions. After the PWHT, increases in the number density and the oxygen enrichment in the NCs were observed. Therefore, these new results provide additional supporting evidence that friction stir welding appears to be a viable joining technique for NFAs, as the microstructural parameters of the NCs are not strongly affected, in contrast to traditional welding techniques.

  9. Tensile deformation and fracture properties of a 14YWT nanostructured ferritic alloy

    SciTech Connect

    Alam, M. Ershadul; Pal, Soupitak; Fields, Kirk; Maloy, S. A.; Hoelzer, David T.; Odette, George R.

    2016-08-13

    Here, a new larger heat of a 14YWT nanostructured ferritic alloy (NFA), FCRD NFA-1, was synthesized by ball milling FeO and argon atomized Fe-14Cr-3W-0.4Ti-0.2Y (wt%) powders, followed by hot extrusion, annealing and cross rolling to produce an ≈10 mm-thick plate. NFA-1 contains a bimodal size distribution of pancake-shaped, mostly very fine scale, grains. The as-processed plate also contains a large population of microcracks running parallel to its broad surfaces. The small grains and large concentration of Y–Ti–O nano-oxides (NOs) result in high strength up to 800 °C. The uniform and total elongations range from ≈1–8%, and ≈10–24%, respectively. The strength decreases more rapidly above ≈400 °C and deformation transitions to largely viscoplastic creep by ≈600 °C. While the local fracture mechanism is generally ductile-dimple microvoid nucleation, growth and coalescence, perhaps the most notable feature of tensile deformation behavior of NFA-1 is the occurrence of periodic delamination, manifested as fissures on the fracture surfaces.

  10. Development of rapidly quenched brazing foils to join tungsten alloys with ferritic steel

    NASA Astrophysics Data System (ADS)

    Kalin, B. A.; Fedotov, V. T.; Sevrjukov, O. N.; Moeslang, A.; Rohde, M.

    2004-08-01

    Results on rapidly solidified filler metals for tungsten brazing are presented. A rapidly quenched foil-type filler metal based on Ni bal-15Cr-4Mo-4Fe-(0.5-1.0)V-7.5Si-1.5B was developed to braze tungsten to ferritic/martensitic Crl3Mo2NbVB steel (FS) for helium gas cooled divertors and plasma facing components. Polycrystalline W-2CeO 2 and monocrystalline pure tungsten were brazed to the steel under vacuum at 1150 °C, using a 0.5 mm thick foil spacer made of a 50Fe-50Ni alloy. As a result of thermocycling tests (100 cycles between 700 °C/20 min and air-water cooling/3-5 min) on brazed joints, tungsten powder metallurgically processed W-2CeO 2 failed due to residual stresses, whereas the brazed joint with zone-melted monocrystalline tungsten withstood the thermocycling tests.

  11. Evaluation of magnetic behaviour and in vitro biocompatibility of ferritic PM2000 alloy.

    PubMed

    Flores, M S; Ciapetti, G; González-Carrasco, J L; Montealegre, M A; Multigner, M; Pagani, S; Rivero, G

    2004-05-01

    PM2000 is a ferritic alloy obtained by powder metallurgy and is being investigated for potential applications as a biomaterial. This work aimed to assess the biological compatibility and to determine the influence of the processing route and further recrystallisation treatment on the magnetic behaviour. The magnetic behaviour has been analysed as a function of the hysteresis loop obtained by using an inductive method. The biocompatibility has been tested using human osteoblast-like cells seeded onto discs of PM2000. The ability of cells, on its surface, to attach, grow, and produce alkaline phosphatase (ALP) was determined. It is shown that PM2000 is a soft magnetic material irrespective of its material condition, its remanent magnetisation being very low (up to about 3% for the recrystallised swaged material). Fields close to 200 Oe are required to saturate the material. The saturation magnetisation is about 135 emu g(-1). In vitro tests indicate that cells are able to attach and grow onto its surface, and produce ALP, a specific marker of cells with bone-forming activity. In this respect, PM2000 holds promise as a suitable substrate for bone integration. These properties could make PM2000 a useful candidate for the preparation of medical devices where biocompatible and soft magnetic materials are sought. Applications for dental magnetic attachments could be envisaged.

  12. Tensile deformation and fracture properties of a 14YWT nanostructured ferritic alloy

    DOE PAGES

    Alam, M. Ershadul; Pal, Soupitak; Fields, Kirk; ...

    2016-08-13

    Here, a new larger heat of a 14YWT nanostructured ferritic alloy (NFA), FCRD NFA-1, was synthesized by ball milling FeO and argon atomized Fe-14Cr-3W-0.4Ti-0.2Y (wt%) powders, followed by hot extrusion, annealing and cross rolling to produce an ≈10 mm-thick plate. NFA-1 contains a bimodal size distribution of pancake-shaped, mostly very fine scale, grains. The as-processed plate also contains a large population of microcracks running parallel to its broad surfaces. The small grains and large concentration of Y–Ti–O nano-oxides (NOs) result in high strength up to 800 °C. The uniform and total elongations range from ≈1–8%, and ≈10–24%, respectively. The strengthmore » decreases more rapidly above ≈400 °C and deformation transitions to largely viscoplastic creep by ≈600 °C. While the local fracture mechanism is generally ductile-dimple microvoid nucleation, growth and coalescence, perhaps the most notable feature of tensile deformation behavior of NFA-1 is the occurrence of periodic delamination, manifested as fissures on the fracture surfaces.« less

  13. Tensile deformation and fracture properties of a 14YWT nanostructured ferritic alloy

    SciTech Connect

    Alam, M. Ershadul; Pal, Soupitak; Fields, Kirk; Maloy, S. A.; Hoelzer, David T.; Odette, George R.

    2016-08-13

    Here, a new larger heat of a 14YWT nanostructured ferritic alloy (NFA), FCRD NFA-1, was synthesized by ball milling FeO and argon atomized Fe-14Cr-3W-0.4Ti-0.2Y (wt%) powders, followed by hot extrusion, annealing and cross rolling to produce an ≈10 mm-thick plate. NFA-1 contains a bimodal size distribution of pancake-shaped, mostly very fine scale, grains. The as-processed plate also contains a large population of microcracks running parallel to its broad surfaces. The small grains and large concentration of Y–Ti–O nano-oxides (NOs) result in high strength up to 800 °C. The uniform and total elongations range from ≈1–8%, and ≈10–24%, respectively. The strength decreases more rapidly above ≈400 °C and deformation transitions to largely viscoplastic creep by ≈600 °C. While the local fracture mechanism is generally ductile-dimple microvoid nucleation, growth and coalescence, perhaps the most notable feature of tensile deformation behavior of NFA-1 is the occurrence of periodic delamination, manifested as fissures on the fracture surfaces.

  14. Creep and residual mechanical properties of cast superalloys and oxide dispersion strengthened alloys

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.

    1981-01-01

    Tensile, stress-rupture, creep, and residual tensile properties after creep testing were determined for two typical cast superalloys and four advanced oxide dispersion strengthened (ODS) alloys. The superalloys examined included the nickel-base alloy B-1900 and the cobalt-base alloy MAR-M509. The nickel-base ODS MA-757 (Ni-16CR-4Al-0.6Y2O3 and the iron-base ODS alloy MA-956 (Fe-20Cr-5Al-0.8Y2O3) were extensively studied, while limited testing was conducted on the ODS nickel-base alloys STCA (Ni-16Cr-4.5Al-2Y2O3) with a without Ta and YD-NiCrAl (Ni-16Cr-5Al-2Y2O3). Elevated temperature testing was conducted from 114 to 1477 K except for STCA and YD-NiCrAl alloys, which were only tested at 1366 K. The residual tensile properties of B-1900 and MAR-M509 are not reduced by prior creep testing (strains at least up to 1 percent), while the room temperature tensile properties of ODS nickel-base alloys can be reduced by small amounts of prior creep strain (less than 0.5 percent). The iron-base ODS alloy MA-956 does not appear to be susceptible to creep degradation at least up to strains of about 0.25 percent. However, MA-956 exhibits unusual creep behavior which apparently involves crack nucleation and growth.

  15. Effects of alloying elements and heat treatments on mechanical properties of Korean reduced-activation ferritic-martensitic steel

    NASA Astrophysics Data System (ADS)

    Chun, Y. B.; Kang, S. H.; Noh, S.; Kim, T. K.; Lee, D. W.; Cho, S.; Jeong, Y. H.

    2014-12-01

    As part of an alloy development program for Korean reduced-activation ferritic-martensitic (RAFM) steel, a total of 37 program alloys were designed and their mechanical properties were evaluated with special attention being paid to the effects of alloying elements and heat treatments. A reduction of the normalizing temperature from 1050 °C to 980 °C was found to have a positive effect on the impact resistance, resulting in a decrease in ductile-brittle transition-temperature (DBTT) of the program alloys by an average of 30 °C. The yield strength and creep rupture time are affected strongly by the tempering time at 760 °C but at the expense of ductility. Regarding the effects of the alloying elements, the addition of trace amounts of Zr enhances both the creep and impact resistance: the lowest DBTT was observed for the alloys containing 0.005 wt.% Zr, whereas the addition of 0.01 wt.% Zr extends the creep rupture-time under an accelerated condition. The enhanced impact resistance owing to the normalizing at lower temperature is attributed to a more refined grain structure, which provides more barriers to the propagation of cleavage cracks. Solution softening by Zr addition is suggested as a possible mechanism for enhanced resistance to both impact and creep of the program alloys.

  16. Further Charpy impact test results of low activation ferritic alloys, irradiated at 430{degrees}C to 67 dpa

    SciTech Connect

    Schubert, L.E.; Hamilton, M.L.; Gelles, D.S.

    1997-04-01

    Miniature CVN specimens of four ferritic alloys, GA3X, F82H, GA4X and HT9, have been impact tested following irradiation at 430{degrees}C to 67 dpa. Comparison of the results with those of the previously tested lower dose irradiation condition indicates that the GA3X and F82H alloys, two primary candidate low activation alloys, exhibit virtually identical behavior following irradiation at 430{degrees}C to {approximately}67 dpa and at 370{degrees}C to {approximately}15 dpa. Very little shift is observed in either DBTT or USE relative to the unirradiated condition. The shifts in DBTT and USE observed in both GA4X and HT9 were smaller after irradiation at 430{degrees}C to {approximately}67 dpa than after irradiation at 370{degrees}C to {approximately}15 dpa.

  17. A review of advantages of high-efficiency X-ray spectrum imaging for analysis of nanostructured ferritic alloys

    DOE PAGES

    Parish, Chad M.; Miller, Michael K.

    2014-12-09

    Nanostructured ferritic alloys (NFAs) exhibit complex microstructures consisting of 100-500 nm ferrite grains, grain boundary solute enrichment, and multiple populations of precipitates and nanoclusters (NCs). Understanding these materials' excellent creep and radiation-tolerance properties requires a combination of multiple atomic-scale experimental techniques. Recent advances in scanning transmission electron microscopy (STEM) hardware and data analysis methods have the potential to revolutionize nanometer to micrometer scale materials analysis. The application of these methods is applied to NFAs as a test case and is compared to both conventional STEM methods as well as complementary methods such as scanning electron microscopy and atom probe tomography.more » In this paper, we review past results and present new results illustrating the effectiveness of latest-generation STEM instrumentation and data analysis.« less

  18. A review of advantages of high-efficiency X-ray spectrum imaging for analysis of nanostructured ferritic alloys

    SciTech Connect

    Parish, Chad M.; Miller, Michael K.

    2014-12-09

    Nanostructured ferritic alloys (NFAs) exhibit complex microstructures consisting of 100-500 nm ferrite grains, grain boundary solute enrichment, and multiple populations of precipitates and nanoclusters (NCs). Understanding these materials' excellent creep and radiation-tolerance properties requires a combination of multiple atomic-scale experimental techniques. Recent advances in scanning transmission electron microscopy (STEM) hardware and data analysis methods have the potential to revolutionize nanometer to micrometer scale materials analysis. The application of these methods is applied to NFAs as a test case and is compared to both conventional STEM methods as well as complementary methods such as scanning electron microscopy and atom probe tomography. In this paper, we review past results and present new results illustrating the effectiveness of latest-generation STEM instrumentation and data analysis.

  19. A review of advantages of high-efficiency X-ray spectrum imaging for analysis of nanostructured ferritic alloys

    NASA Astrophysics Data System (ADS)

    Parish, Chad M.; Miller, Michael K.

    2015-07-01

    Nanostructured ferritic alloys (NFAs) exhibit complex microstructures consisting of 100-500 nm ferrite grains, grain boundary solute enrichment, and multiple populations of precipitates and nanoclusters (NCs). Understanding these materials' excellent creep and radiation-tolerance properties requires a combination of multiple atomic-scale experimental techniques. Recent advances in scanning transmission electron microscopy (STEM) hardware and data analysis methods have the potential to revolutionize nanometer-to micrometer-scale materials analysis. Modern high-brightness, high-X-ray collection STEM instruments are capable of enabling advanced experiments, such as simultaneous energy dispersive X-ray spectroscopy and electron energy loss spectroscopy spectrum imaging at nm to sub-nm resolution, that are now well-established for the study of nuclear materials. In this paper, we review past results and present new results illustrating the effectiveness of latest-generation STEM instrumentation and data analysis.

  20. Manufacture and engine test of advanced oxide dispersion strengthened alloy turbine vanes. [for space shuttle thermal protection

    NASA Technical Reports Server (NTRS)

    Bailey, P. G.

    1977-01-01

    Oxide-Dispersion-strengthened (ODS) Ni-Cr-Al alloy systems were exploited for turbine engine vanes which would be used for the space shuttle thermal protection system. Available commercial and developmental advanced ODS alloys were evaluated, and three were selected based on established vane property goals and manufacturing criteria. The selected alloys were evaluated in an engine test. Candidate alloys were screened by strength, thermal fatigue resistance, oxidation and sulfidation resistance. The Ni-16Cr (3 to 5)Al-ThO2 system was identified as having attractive high temperature oxidation resistance. Subsequent work also indicated exceptional sulfidation resistance for these alloys.

  1. Aging Strengthening Mechanism of the Cu-1.0Zr Alloy

    NASA Astrophysics Data System (ADS)

    Tian, Ka; Tian, Baohong; Zhang, Yi; Liu, Yong; Volinsky, Alex A.

    2017-08-01

    The effects of different aging processes on electrical conductivity and microhardness of a Cu-1.0Zr alloy were investigated. Microstructure and precipitates of the aged alloy were analyzed by transmission electron microscopy, and the aging strengthening mechanism of the Cu-1.0Zr alloy is discussed. Good comprehensive performance of the Cu-1.0Zr alloy can be obtained by aging at 773K (500 °C) for 1 hour, for which electrical conductivity reached 80.2 pct IACS, while microhardness reached 155.6 HV. Small amounts of a Zr-rich phase and annealing twins were present in the solid solution. A large amount of 3-18 nm Cu10Zr7 precipitates were present in the copper matrix. At the early stage of aging, the precipitates were small and their density was relatively low. As aging time progressed, the precipitates gradually increased in size. After overaging, the precipitated phase was dissolved, resulting in reduced microhardness. After aging at 723 K (450 °C) for 6 hours, the precipitates were Cu10Zr7. The peak Cu-1.0Zr alloy performance was achieved after aging at 773 K (500 °C) for 1 hour, and the main reason for the performance increase is coherent strain hardening.

  2. Cerium-based, intermetallic-strengthened aluminum casting alloy: High-volume co-product development

    DOE PAGES

    Sims, Zachary C.; Weiss, David; McCall, S. K.; ...

    2016-05-23

    Here, several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanicalmore » properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.« less

  3. Cerium-based, intermetallic-strengthened aluminum casting alloy: High-volume co-product development

    SciTech Connect

    Sims, Zachary C.; Weiss, David; McCall, S. K.; McGuire, Michael A.; Ott, Ryan T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-05-23

    Here, several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanical properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.

  4. Cerium-Based, Intermetallic-Strengthened Aluminum Casting Alloy: High-Volume Co-product Development

    NASA Astrophysics Data System (ADS)

    Sims, Zachary C.; Weiss, D.; McCall, S. K.; McGuire, M. A.; Ott, R. T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-07-01

    Several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanical properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.

  5. Cerium-based, intermetallic-strengthened aluminum casting alloy: High-volume co-product development

    SciTech Connect

    Sims, Zachary C.; Weiss, David; McCall, S. K.; McGuire, Michael A.; Ott, Ryan T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-05-23

    Here, several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanical properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.

  6. Cerium-based, intermetallic-strengthened aluminum casting alloy: High-volume co-product development

    DOE PAGES

    Sims, Zachary C.; Weiss, David; McCall, S. K.; ...

    2016-05-23

    Here, several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanicalmore » properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.« less

  7. Formation Mechanisms of Alloying Element Nitrides in Recrystallized and Deformed Ferritic Fe-Cr-Al Alloy

    NASA Astrophysics Data System (ADS)

    Akhlaghi, Maryam; Meka, Sai Ramudu; Jägle, Eric A.; Kurz, Silke J. B.; Bischoff, Ewald; Mittemeijer, Eric J.

    2016-09-01

    The effect of the initial microstructure (recrystallized or cold-rolled) on the nitride precipitation process upon gaseous nitriding of ternary Fe-4.3 at. pct Cr-8.1 at. pct Al alloy was investigated at 723 K (450 °C) employing X-ray diffraction (XRD) analyses, transmission electron microscopy (TEM), atom probe tomography (APT), and electron probe microanalysis (EPMA). In recrystallized Fe-Cr-Al specimens, one type of nitride develops: ternary, cubic, NaCl-type mixed Cr1- x Al x N. In cold-rolled Fe-Cr-Al specimens, precipitation of two types of nitrides occurs: ternary, cubic, NaCl-type mixed Cr1- x Al x N and binary, cubic, NaCl-type AlN. By theoretical analysis, it was shown that for the recrystallized specimens an energy barrier for the nucleation of mixed Cr1- x Al x N exists, whereas in the cold-rolled specimens no such energy barriers for the development of mixed Cr1- x Al x N and of binary, cubic AlN occur. The additional development of the cubic AlN in the cold-rolled microstructure could be ascribed to the preferred heterogeneous nucleation of cubic AlN on dislocations. The nitrogen concentration-depth profile of the cold-rolled specimen shows a stepped nature upon prolonged nitriding as a consequence of instantaneous nucleation of nitride upon arrival of nitrogen and nitride growth rate-limited by nitrogen transport through the thickening nitrided zone.

  8. Role of Y-Al oxides during extended recovery process of a ferritic ODS alloy

    SciTech Connect

    Capdevila, C.; Pimentel, G.; Aranda, M. M.; Rementeria, R.; Dawson, K.; Urones-Garrote, E.; Tatlock, G. J.; Miller, Michael K.

    2015-08-04

    The microstructural stability of Y-Al oxides during the recrystallization of Fe-Cr-Al oxide dispersion strengthened alloy is studied in this work. The goal is to determine the specific distribution pattern of oxides depending where they are located: in the matrix or at the grain boundaries. It was concluded that those located at the grain boundaries yielded a faster coarsening than the ones in the matrix, although no significant differences in composition and/or crystal structure were observed. However, the recrystallization heat treatment leads to the dissolution of the Y2O3 and its combination with Al to form the YAlO3 perovskite oxide particles process, mainly located at the grain boundaries. Lastly, atom probe tomography analysis revealed a significant Ti build-up at the grain boundaries that might affect subsequent migration during recrystallization.

  9. Role of Y-Al oxides during extended recovery process of a ferritic ODS alloy

    DOE PAGES

    Capdevila, C.; Pimentel, G.; Aranda, M. M.; ...

    2015-08-04

    The microstructural stability of Y-Al oxides during the recrystallization of Fe-Cr-Al oxide dispersion strengthened alloy is studied in this work. The goal is to determine the specific distribution pattern of oxides depending where they are located: in the matrix or at the grain boundaries. It was concluded that those located at the grain boundaries yielded a faster coarsening than the ones in the matrix, although no significant differences in composition and/or crystal structure were observed. However, the recrystallization heat treatment leads to the dissolution of the Y2O3 and its combination with Al to form the YAlO3 perovskite oxide particles process,more » mainly located at the grain boundaries. Lastly, atom probe tomography analysis revealed a significant Ti build-up at the grain boundaries that might affect subsequent migration during recrystallization.« less

  10. PERFORMANCE IMPROVEMENT OF CREEP-RESISTANT FERRITIC STEEL WELDMENTS THROUGH THERMO-MECHANICAL TREATMENT AND ALLOY DESIGN

    SciTech Connect

    Yamamoto, Yukinori; Babu, Prof. Sudarsanam Suresh; Shassere, Benjamin; Yu, Xinghua

    2016-01-01

    Two different approaches have been proposed for improvement of cross-weld creep properties of the high temperature ferrous structural materials for fossil-fired energy applications. The traditional creep strength-enhanced ferritic (CSEF) steel weldments suffer from Type IV failures which occur at the fine-grained heat affected zone (FGHAZ). In order to minimize the premature failure at FGHAZ in the existing CSEF steels, such as modified 9Cr-1Mo ferritic-martensitic steels (Grade 91), a thermo-mechanical treatment consisting of aus-forging/rolling and subsequent aus-aging is proposed which promotes the formation of stable MX carbonitrides prior to martensitic transformation. Such MX remains undissolved during welding process, even in FGHAZ, which successfully improves the cross-weld creep properties. Another approach is to develop a new fully ferrtic, creep-resistant FeCrAl alloy which is essentially free from Type IV failure issues. Fe-30Cr-3Al base alloys with minor alloying additions were developed which achieved a combination of good oxidation/corrosion resistance and improved tensile and creep performance comparable or superior to Grade 92 steel.

  11. The Kinetics of Dislocation Loop Formation in Ferritic Alloys Through the Aggregation of Irradiation Induced Defects

    NASA Astrophysics Data System (ADS)

    Kohnert, Aaron Anthony

    The mechanical properties of materials are often degraded over time by exposure to irradiation environments, a phenomenon that has hindered the development of multiple nuclear reactor design concepts. Such property changes are the result of microstructural changes induced by the collision of high energy particles with the atoms in a material. The lattice defects generated in these recoil events migrate and interact to form extended damage structures. This study has used theoretical models based on the mean field chemical reaction rate theory to analyze the aggregation of isolated lattice defects into larger microstructural features that are responsible for long term property changes, focusing on the development of black dot damage in ferritic iron based alloys. The purpose of such endeavors is two-fold. Primarily, such models explain and quantify the processes through which these microstructures form. Additionally, models provide insight into the behavior and properties of the point defects and defect clusters which drive general microstructural evolution processes. The modeling effort presented in this work has focused on physical fidelity, drawing from a variety of sources of information to characterize the unobservable defect generation and agglomeration processes that give rise to the observable features reported in experimental data. As such, the models are based not solely on isolated point defect creation, as is the case with many older rate theory approaches, but instead on realistic estimates of the defect cluster population produced in high energy cascade damage events. Experimental assessments of the microstructural changes evident in transmission electron microscopy studies provide a means to measure the efficacy of the kinetic models. Using common assumptions of the mobility of defect clusters generated in cascade damage conditions, an unphysically high density of damage features develops at the temperatures of interest with a temperature dependence

  12. Microstructure of oxide dispersion strengthened Eurofer and iron-chromium alloys investigated by means of small-angle neutron scattering and transmission electron microscopy

    NASA Astrophysics Data System (ADS)

    Heintze, C.; Bergner, F.; Ulbricht, A.; Hernández-Mayoral, M.; Keiderling, U.; Lindau, R.; Weissgärber, T.

    2011-09-01

    Oxide dispersion strengthening of ferritic/martensitic chromium steels is a promising route for the extension of the range of operation temperatures for nuclear applications. The investigation of dedicated model alloys is an important means in order to separate individual effects contributing to the mechanical behaviour under irradiation and to improve mechanistic understanding. A powder metallurgy route based on spark plasma sintering was applied to fabricate oxide dispersion strengthened (ODS) Fe9Cr model materials. These materials along with Eurofer97 and ODS-Eurofer were investigated by means of small-angle neutron scattering (SANS) and TEM. For Fe9Cr-0.6 wt.%Y 2O 3, TEM results indicate a peak radius of the size distribution of Y 2O 3 particles of 4.2 nm with radii ranging up to 15 nm, and a volume fraction of 0.7%, whereas SANS indicates a peak radius of 3.8 nm and a volume fraction of 0.6%. It was found that the non-ODS Fe9Cr and Eurofer97 are suitable reference materials for ODS-Fe9Cr and ODS-Eurofer, respectively, and that the ODS-Fe9Cr variants are suitable model materials for the separated investigation of irradiation-Y 2O 3 particle interaction effects.

  13. THE STRUCTURE AND INTERDIFFUSIONAL DEGRADATION OF ALUMINIDE COATINGS ON OXIDE DISPERSION STRENGTHENED ALLOYS

    SciTech Connect

    Boone, D. H.; Crane, D. A.; Whittle, D. P.

    1981-04-01

    A study of the effects of oxide dispersion strengthened {ODS) superalloy composition and coating processing on the structure and diffusional stability of aluminide coatings was undertaken. Increasing substrate aluminum content results in the formation of a more typical nickel base superalloy aluminide coating structure that is more resistant to spallation during high temperature isothermal exposure. The coating application process also affected coating stability, a low aluminum, outward diffusion type resulting in greater apparent stability. A SEM deep etching and fractography examination technique was used in an attempt to establish the location and kinetics of void formation. Alurninide protective lifetimes are still found to be far short of the alloys rnechnital property capabilities.

  14. Precipitate Evolution and Strengthening in Supersaturated Rapidly Solidified Al-Sc-Zr Alloys

    NASA Astrophysics Data System (ADS)

    Deane, Kyle; Kampe, S. L.; Swenson, Douglas; Sanders, P. G.

    2017-04-01

    Because of the low diffusivities of scandium and zirconium in aluminum, trialuminide precipitates containing these elements have been reported to possess excellent thermal stability at temperatures of 573 K (300 °C) and higher. However, the relatively low equilibrium solubilities of these elements in aluminum limit the achievable phase fraction and, in turn, strengthening contributions from these precipitates. One method of circumventing this limitation involves the use of rapid solidification techniques to suppress the initial formation of precipitates in alloys containing higher solute compositions. This work specifically discusses the fabrication of supersaturated Al-Sc, Al-Zr, and Al-Sc-Zr alloys via melt spinning, in which supersaturations of at least 0.55 at. pct Zr and 0.8 at. pct Sc are shown to be attainable through XRD analysis. The resulting ribbons were subjected to a multistep aging heat treatment in order to encourage a core-shell precipitate morphology, the precipitate evolution behavior was monitored with XRD and TEM, and the aging behavior was observed. While aging in these alloys is shown to follow similar trends to conventionally processed materials reported in literature, with phase fraction increasing until higher aging temperatures causing a competing dissolution effect, the onset of precipitation begins at lower temperatures than previously observed and the peak hardnesses occurred at higher temperature steps due to an increased aging time associated with increased solute concentration. Peaking in strength at a higher temperature doesn't necessarily mean an increase in thermal stability, but rather emphasizes the need for intelligently designed heat treatments to take full advantage of the potential strengthening of supersaturated Al-Sc-Zr alloys.

  15. Precipitate Evolution and Strengthening in Supersaturated Rapidly Solidified Al-Sc-Zr Alloys

    NASA Astrophysics Data System (ADS)

    Deane, Kyle; Kampe, S. L.; Swenson, Douglas; Sanders, P. G.

    2017-02-01

    Because of the low diffusivities of scandium and zirconium in aluminum, trialuminide precipitates containing these elements have been reported to possess excellent thermal stability at temperatures of 573 K (300 °C) and higher. However, the relatively low equilibrium solubilities of these elements in aluminum limit the achievable phase fraction and, in turn, strengthening contributions from these precipitates. One method of circumventing this limitation involves the use of rapid solidification techniques to suppress the initial formation of precipitates in alloys containing higher solute compositions. This work specifically discusses the fabrication of supersaturated Al-Sc, Al-Zr, and Al-Sc-Zr alloys via melt spinning, in which supersaturations of at least 0.55 at. pct Zr and 0.8 at. pct Sc are shown to be attainable through XRD analysis. The resulting ribbons were subjected to a multistep aging heat treatment in order to encourage a core-shell precipitate morphology, the precipitate evolution behavior was monitored with XRD and TEM, and the aging behavior was observed. While aging in these alloys is shown to follow similar trends to conventionally processed materials reported in literature, with phase fraction increasing until higher aging temperatures causing a competing dissolution effect, the onset of precipitation begins at lower temperatures than previously observed and the peak hardnesses occurred at higher temperature steps due to an increased aging time associated with increased solute concentration. Peaking in strength at a higher temperature doesn't necessarily mean an increase in thermal stability, but rather emphasizes the need for intelligently designed heat treatments to take full advantage of the potential strengthening of supersaturated Al-Sc-Zr alloys.

  16. Strengthening effect of nano-scaled precipitates in Ta alloying layer induced by high current pulsed electron beam

    NASA Astrophysics Data System (ADS)

    Tang, Guangze; Luo, Dian; Fan, Guohua; Ma, Xinxin; Wang, Liqin

    2017-05-01

    In this study, the combination of magnetron sputtering and high current pulsed electron beam are used for surface alloying treatment of Ta film on high speed steel. And the Ta alloying layer is about 6 μm. After tempering treatment, TaC phase forms in Ta alloying layer when the treated temperature is over 823 K. Through the TEM and HRTEM observation, a large amount of nano-scaled precipitates (mean diameter 5-8 nm) form within the δ-Fe grain in Ta alloying layer after tempering treatment and these nano-scaled precipitates are confirmed as TaC particles, which contribute to the strengthening effect of the surface alloying layer. The hardness of tempered alloying layer can reach to 18.1 GPa when the treated temperature is 823 K which increase by 50% comparing with the untreated steel sample before surface alloying treatment.

  17. Stability of several oxide dispersion strengthened alloys and a directionally solidified gamma/gamma prime-alpha eutectic alloy in a thermal gradient

    NASA Technical Reports Server (NTRS)

    Staniek, G.; Whittenberger, J. D.

    1980-01-01

    Thermal gradient testing of three oxide dispersion strengthened alloys (two Ni-base alloys, MA 754 and MA 6000 E, and the Fe-base MA 956) and the directionally solidified eutectic alloy, gamma/gamma prime-alpha, have been conducted. Experiments were carried out with maximum temperatures up to 1200 C and thermal gradients on the order of 100 C/mm. The oxide dispersion strengthened alloys were difficult to test because the thermal stresses promoted crack nucleation and growth; thus the ability of these alloys to maintain a thermal gradient may be limited. The stability of individual fibers in gamma/gamma prime-alpha was excellent; however, microstructural changes were observed in the vicinity of grain boundaries. Similar structures were also observed in isothermally annealed material; therefore thermal gradients do not affect the microstructure of gamma/gamma prime-alpha in any significant manner.

  18. Mechanically Alloyed-Oxide Dispersion Strengthened Steels for Use in Space Nuclear Power Systems

    SciTech Connect

    El-Genk, Mohamed S.; Tournier, Jean-Michel

    2004-02-04

    The mechanical and thermo-physical properties of Mechanically Alloyed (MA)-Oxide Dispersion Strengthened (ODS) steels are reviewed and their potential for use in space nuclear reactor power systems is examined. The three MA-ODS alloys examined are Inconel MA-ODS754 (77.55Ni, 20Cr, 1Fe, 0.5Ti, 0.3Al, 0.05C, and 0.6Y2O3), Incoloy MA-ODS956 (74.45Fe, 20Cr, 4.5Al, 0.5Ti, 0.05C, 0.5Y2O3), and Incoloy MA-ODS957 (84.55Fe, 14Cr, 0.3Mo, 0.9Ti, 0.25Y2O3). The major advantages of these alloys are: (a) their strength at high temperatures (>1000 K) is relatively higher and decreases slower with temperature than niobium (Nb) and molybdenum (Mo) refractory alloys; (b) they are relatively lightweight and less expensive; (c) they have been shown to experience low swelling and embrittlement with exposure to high-energy neutrons (> 0.1 MeV) up to a fluence of 1023 n/cm2; and (d) their high resistance to oxidation and nitration at high temperatures, which simplifies handling and assembly. These MS-ODS alloys are also lighter and much stronger than 316-stainless steel and super-alloys such as Inconel 601, Haynes 25, and Hastalloy-X at moderately high temperatures (688-1000 K). The little data available on the compatibility of the MA-ODS alloys with alkali liquid metals up to 1100 K are encouraging, however, additional tests at typical operation temperatures (1000-1400 K) in liquid metal cooled and alkali metal heat pipe-cooled space nuclear reactors are needed. The anisotropy of the MA-ODS alloys when cold worked, and in particularly when rolled into tubes, should not hinder their use in space nuclear power systems, in which the operation pressure is either near atmospheric or as high as 2 MPa.

  19. Enhancement of Physical and Mechanical Properties of Oxide Dispersion-Strengthened Tungsten Heavy Alloys

    NASA Astrophysics Data System (ADS)

    Daoush, Walid Mohamed Rashad; Elsayed, Ayman Hamada Abdelhady; Kady, Omayma Abdel Gawad El; Sayed, Mohamed Abdallah; Dawood, Osama Monier

    2016-05-01

    Oxide dispersion-strengthened (ODS) tungsten heavy alloys are well known for their excellent mechanical properties which make them useful for a wide range of high-temperature applications. In this investigation, microstructural, magnetic, and mechanical properties of W-5 wt pct Ni alloys reinforced with 2 wt pct Y2O3, ZrO2 or TiO2 particles were investigated. Cold-pressed samples were sintered under vacuum at 1773 K (1500 °C) for 1 hour. The results show that, among three kinds of oxides, Y2O3 is the most efficient oxide to consolidate W powder by sintering. W-Ni-Y2O3 alloys form relatively uniform interconnected structure and also show higher density and compressive strength than those of W-Ni-ZrO2 and W-Ni-TiO2. On the other hand, W-Ni-TiO2 and W-Ni-ZrO2 alloys have non-homogeneous microstructure due to the formation of Ni globules in some areas in the matrix and almost nickel-free zones in other areas causing the appearance of pores. The Vickers hardness values for W-Ni-TiO2 alloys are slightly higher than those of W-Ni-ZrO2 and Ni-W-Y2O3 due to the smaller particle size of TiO2 than the other oxides. At room temperature, the investigated alloys have very weak magnetic properties. This is due to the combination of the ferromagnetic nickel metal binder with the non-magnetic tungsten forming the weak magnetic W-Ni solid solution. Moreover, the measured (mass) magnetizations had small values of the power of 10-3 emu/g. Additionally, the values of coercivity ( H C) and remanence ( M r) for the W-Ni-TiO2 alloy were higher than that of the W-Ni-Y2O3 and W-Ni-ZrO2 alloys due to the particle size effect of TiO2 nanoparticles.

  20. Diffusional creep and creep degradation in the dispersion-strengthened alloy TD-NiCr

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.

    1972-01-01

    Dispersoid-free regions were observed in TD-NiCr (Ni-20Cr-2ThO2) after slow strain rate testing in air from 1145 to 1590 K. Formation of the dispersoid-free regions appears to be the result of diffusional creep. The net effect of this creep is the degradation of TD-NiCr to a duplex microstructure. Degradation is further enhanced by the formation of voids and integranular oxidation in the thoria-free regions. These regions apparently provided sites for void formation and oxide growth since the strength and oxidation resistance of Ni-20Cr is much less than Ni-20Cr-2ThO2. This localized oxidation does not appear to reduce the static load bearing capacity of TD-NiCr since long stress rupture lives were observed even with heavily oxidized microstructures. But this oxidation does significantly reduce the ductility and impact resistance of the material. Dispersoid-free bands and voids were also observed for two other dispersion strengthened alloys, TD-NiCrAl and IN-853. Thus, it appears that diffusional creep is charactertistic of dispersion-strengthened alloys and can play a major role in the creep degradation of these materials.

  1. The corrosion product of Cs-Te corrosive compound with 11Cr-Ferritic/Martensitic Steel and 9Cr-Oxide Dispersion Strengthened steel

    NASA Astrophysics Data System (ADS)

    Sasaki, K.; Tanigaki, T.; Fujimura, R.; Fukumoto, K.; Uno, M.

    2015-05-01

    Cs-Te corrosion tests were performed to FBR fuel cladding candidate materials listed below: 11Cr-Ferritic/Martensitic Steel (F/M steel) and 9Cr Oxide Dispersion Strengthened steel (ODS steel). The corrosion products of Cs-Te corrosive compound Cs2Te3 with F/M steel or ODS steel were picked up from the specimens after the corrosion test by focus ion beam method (FIB) and the corrosion products were specified based on element analysis and crystal analysis by transmit electron microscopy (TEM) with electron dispersion X-ray spectrum (EDS). The result of analysis allowed us to presume Cs-Te corrosion reactions in the Fe-Cr based fuel cladding material. The presumable reactions are 4Te + 3/23 Cr23C6 →Cr3Te4 + 18/23 C and 4Te + 3Cr →Cr3Te4 .

  2. Establishing a Scientific Basis for Optimizing Compositions, Process Paths and Fabrication Methods for Nanostructured Ferritic Alloys for Use in Advanced Fission Energy Systems

    SciTech Connect

    Odette, G Robert; Cunningham, Nicholas J., Wu, Yuan; Etienne, Auriane; Stergar, Erich; Yamamoto, Takuya

    2012-02-21

    The broad objective of this NEUP was to further develop a class of 12-15Cr ferritic alloys that are dispersion strengthened and made radiation tolerant by an ultrahigh density of Y-Ti-O nanofeatures (NFs) in the size range of less than 5 nm. We call these potentially transformable materials nanostructured ferritic alloys (NFAs). NFAs are typically processed by ball milling pre-alloyed rapidly solidified powders and yttria (Y2O3) powders. Proper milling effectively dissolves the Ti, Y and O solutes that precipitate as NFs during hot consolidation. The tasks in the present study included examining alternative processing paths, characterizing and optimizing the NFs and investigating solid state joining. Alternative processing paths involved rapid solidification by gas atomization of Fe, 14% Cr, 3% W, and 0.4% Ti powders that are also pre-alloyed with 0.2% Y (14YWT), where the compositions are in wt.%. The focus is on exploring the possibility of minimizing, or even eliminating, the milling time, as well as producing alloys with more homogeneous distributions of NFs and a more uniform, fine grain size. Three atomization environments were explored: Ar, Ar plus O (Ar/O) and He. The characterization of powders and alloys occurred through each processing step: powder production by gas atomization; powder milling; and powder annealing or hot consolidation by hot isostatic pressing (HIPing) or hot extrusion. The characterization studies of the materials described here include various combinations of: a) bulk chemistry; b) electron probe microanalysis (EPMA); c) atom probe tomography (APT); d) small angle neutron scattering (SANS); e) various types of scanning and transmission electron microscopy (SEM and TEM); and f) microhardness testing. The bulk chemistry measurements show that preliminary batches of gas-atomized powders could be produced within specified composition ranges. However, EPMA and TEM showed that the Y is heterogeneously distributed and phase separated, but

  3. Structural mechanism of reverse α → γ transformation and strengthening of Fe-Ni alloys

    NASA Astrophysics Data System (ADS)

    Sagaradze, V. V.; Kataeva, N. V.; Kabanova, I. G.; Zavalishin, V. A.; Valiullin, A. I.; Klyukina, M. F.

    2014-07-01

    Fe-32% Ni alloy subjected to slow heating to a temperature below A s at a rate of 0.01 K/min demonstrates the untwinning and appearance of an intermediate ɛ phase with an hcp lattice and lattice parameters a = 2.535, c = 4.132 Å, and c/a = 1.63. Slow heating to 430-490°C leads to the formation of nanocrystalline austenite enriched in nickel, which substantially increases the hardness of martensite. The formation of austenite in the Fe-32% Ni alloy, which is a mixture of martensite with 20-30% nanocrystalline austenite, during its rapid heating to 600°C occurs via the bulk mechanism with short-range atomic diffusion. In this case, the diffusion does not eliminate the concentration micro-inhomogeneity of the alloy in nickel but leads to the reorientation of γ-phase nanocrystals, almost eliminates the dislocation structure, and removes the strengthening by phase hardening.

  4. Strengthening of Cu–Ni–Si alloy using high-pressure torsion and aging

    SciTech Connect

    Lee, Seungwon; Matsunaga, Hirotaka; Sauvage, Xavier; Horita, Zenji

    2014-04-01

    An age-hardenable Cu–2.9%Ni–0.6%Si alloy was subjected to high-pressure torsion. Aging behavior was investigated in terms of hardness, electrical conductivity and microstructural features. Transmission electron microscopy showed that the grain size is refined to ∼ 150 nm and the Vickers microhardness was significantly increased through the HPT processing. Aging treatment of the HPT-processed alloy led to a further increase in the hardness. Electrical conductivity is also improved with the aging treatment. It was confirmed that the simultaneous strengthening by grain refinement and fine precipitation is achieved while maintaining high electrical conductivity. Three dimensional atom probe analysis including high-resolution transmission electron microscopy revealed that nanosized precipitates having compositions of a metastable Cu{sub 3}Ni{sub 5}Si{sub 2} phase and a stable NiSi phase were formed in the Cu matrix by aging of the HPT-processed samples and these particles are responsible for the additional increase in strength after the HPT processing. - Highlights: • Grain refinement is achieved in Corson alloy the size of ∼150nm by HPT. • Aging at 300°C after HPT leads to further increase in the mechanical property. • Electrical conductivity reaches 40% IACS after aging for 100 h. • 3D-APT revealed the formation of nanosized-precipitates during aging treatment. • Simultaneous hardening in both grain refinement and precipitation is achieved.

  5. Strengthening Micromechanisms in Cold-Chamber High-Pressure Die-Cast Mg-Al Alloys

    NASA Astrophysics Data System (ADS)

    Yang, Kun V.; Cáceres, Carlos H.; Easton, Mark A.

    2014-08-01

    The contributions from grain boundary, solid solution, and dispersion strengthening to the yield strength of cast-to-shape specimens were calculated for seven binary alloys with compositions ranging from very dilute (0.5 mass pct Al) to concentrated (12 mass pct Al). Experimentally and theoretically determined parameters were used to explicitly account for the different microstructures at the skin and core regions of specimens' cross sections. Microhardness maps were used to identify the specimens' skin. The specimens' strength was calculated as the weighted addition of the respective strengths of skin and core. The calculated strengths reproduced well the experimental values for the dilute alloys but underestimated the strength of the most concentrated alloys by as much as ~35 MPa. It is argued that the presence of the percolating network of Mg17Al12 eutectic intermetallic, particularly in the skin region, in conjunction with highly efficient dispersion hardening due to the convoluted shape of the intermetallics, accounts for the shortfall in the calculated strength.

  6. Alloys developed for high temperature applications

    NASA Astrophysics Data System (ADS)

    Basuki, Eddy Agus; Prajitno, Djoko Hadi; Muhammad, Fadhli

    2017-01-01

    Alloys used for high temperatures applications require combinations of mechanical strength, microstructural stability and corrosion/oxidation resistance. Nickel base superalloys have been traditionally the prime materials utilized for hot section components of aircraft turbine engines. Nevertheless, due to their limited melting temperatures, alloys based on intermetallic compounds, such as TiAl base alloys, have emerged as high temperature materials and intensively developed with the main aim to replace nickel based superalloys. For applications in steam power plants operated at lower temperatures, ferritic high temperature alloys still attract high attention, and therefore, development of these alloys is in progress. This paper highlights the important metallurgical parameters of high temperature alloys and describes few efforts in the development of Fe-Ni-Al based alloys containing B2-(Fe,Ni)Al precipitates, oxide dispersion strengthening (ODS) ferritic steels and titanium aluminide based alloys include important protection system of aluminide coatings.

  7. Fatigue and Creep-Fatigue Deformation of an Ultra-Fine Precipitate Strengthened Advanced Austenitic Alloy

    SciTech Connect

    M.C. Carroll; L.J. Carroll

    2012-10-01

    An advanced austenitic alloy, HT-UPS (high-temperature ultrafine-precipitation-strengthened), has been identified as an ideal candidate material for the structural components of fast reactors and energy-conversion systems. HT-UPS alloys demonstrate improved creep resistance relative to 316 stainless steel (SS) through additions of Ti and Nb, which precipitate to form a widespread dispersion of stable nanoscale metallic carbide (MC) particles in the austenitic matrix. The low-cycle fatigue and creep-fatigue behavior of an HT-UPS alloy have been investigated at 650 °C and a 1.0% total strain, with an R-ratio of -1 and hold times at peak tensile strain as long as 150 min. The cyclic deformation response of HT-UPS is directly compared to that of standard 316 SS. The measured values for total cycles to failure are similar, despite differences in peak stress profiles and in qualitative observations of the deformed microstructures. Crack propagation is primarily transgranular in fatigue and creep-fatigue of both alloys at the investigated conditions. Internal grain boundary damage in the form of fine cracks resulting from the tensile hold is present for hold times of 60 min and longer, and substantially more internal cracks are quantifiable in 316 SS than in HT-UPS. The dislocation substructures observed in the deformed material differ significantly; an equiaxed cellular structure is observed in 316 SS, whereas in HT-UPS the microstructure takes the form of widespread and relatively homogenous tangles of dislocations pinned by the nanoscale MC precipitates. The significant effect of the fine distribution of precipitates on observed fatigue and creep-fatigue response is described in three distinct behavioral regions as it evolves with continued cycling.

  8. The role of process history, phase morphology and interface strength upon the mechanical properties of dispersion strengthened alloys

    NASA Technical Reports Server (NTRS)

    Ansell, G. S.

    1972-01-01

    An analytical rationale for the sensitivity-insensitivity of dispersion-strengthened systems to process history is provided. In particular, the research was focussed upon the influence of the particle-matrix interface bond in TD-Nickel and TD-Nichrome, and the manner in which the differences in both elastic constants and thermal expansion coefficients between these phases stress this interface when these alloys are subjected to mechanical and thermal loads upon the mechanical properties of these alloys.

  9. Strengthening of biomedical Ni-free Co-Cr-Mo alloy by multipass "low-strain-per-pass" thermomechanical processing.

    PubMed

    Mori, Manami; Yamanaka, Kenta; Sato, Shigeo; Tsubaki, Shinki; Satoh, Kozue; Kumagai, Masayoshi; Imafuku, Muneyuki; Shobu, Takahisa; Chiba, Akihiko

    2015-12-01

    Further strengthening of biomedical Co-Cr-Mo alloys is desired, owing to the demand for improvements to their durability in applications such as artificial hip joints, spinal rods, bone plates, and screws. Here, we present a strategy-multipass "low-strain-per-pass" thermomechanical processing-for achieving high-strength biomedical Co-Cr-Mo alloys with sufficient ductility. The process primarily consists of multipass hot deformation, which involves repeated introduction of relatively small amounts of strain to the alloy at elevated temperatures. The concept was verified by performing hot rolling of a Co-28 Cr-6 Mo-0.13N (mass%) alloy and its strengthening mechanisms were examined. Strength increased monotonically with hot-rolling reduction, eventually reaching 1,400 MPa in 0.2% proof stress, an exceptionally high value. Synchrotron X-ray diffraction (XRD) line-profile analysis revealed a drastic increase in the dislocation density with an increase in hot-rolling reduction and proposed that the significant strengthening was primarily driven by the increased dislocation density, while the contributions of grain refinement were minor. In addition, extra strengthening, which originates from contributions of planar defects (stacking faults/deformation twins), became apparent for greater hot-rolling reductions. The results obtained in this work help in reconsidering the existing strengthening strategy for the alloys, and thus, a novel feasible manufacturing route using conventional hot deformation processing, such as forging, rolling, swaging, and drawing, is realized. The results obtained in this work suggested a novel microstructural design concept/feasible manufacturing route of high-strength Co-Cr-Mo alloys using conventional hot deformation processing. The present strategy focuses on the strengthening due to the introduction of a high density of lattice defects rather than grain refinement using dynamic recrystallization (DRX). The hot-rolled samples obtained by our

  10. Evaluation of dispersion strengthened nickel-base alloy heat shields for space shuttle application

    NASA Technical Reports Server (NTRS)

    Johnson, R., Jr.; Killpatrick, D. H.

    1976-01-01

    The results obtained in a program to evaluate dispersion-strengthened nickel-base alloys for use in a metallic radiative thermal protection system operating at surface temperatures to 1477 K for the space shuttle were presented. Vehicle environments having critical effects on the thermal protection system are defined; TD Ni-20Cr characteristics of material used in the current study are compared with previous results; cyclic load, temperature, and pressure effects on sheet material residual strength are investigated; the effects of braze reinforcement in improving the efficiency of spotwelded joints are evaluated; parametric studies of metallic radiative thermal protection systems are reported; and the design, instrumentation, and testing of full scale subsize heat shield panels in two configurations are described. Initial tests of full scale subsize panels included simulated meteoroid impact tests, simulated entry flight aerodynamic heating, programmed differential pressure loads and temperatures simulating mission conditions, and acoustic tests simulating sound levels experienced during boost flight.

  11. Stability of nanoclusters in an oxide dispersion strengthened alloy under neutron irradiation

    DOE PAGES

    Liu, Xiang; Miao, Yinbin; Wu, Yaqiao; ...

    2017-06-01

    In this paper, we report atom probe tomography results of the nanoclusters in a neutron-irradiated oxide dispersion strengthened alloy. Following irradiation to 5 dpa at target temperatures of 300 °C and 450 °C, fewer large nanoclusters were found and the residual nanoclusters tend to reach an equilibrium Guinier radius of 1.8 nm. With increasing dose, evident decrease in peak oxygen and titanium (but not yttrium) concentrations in the nanoclusters was observed, which was explained by atomic weight, solubility, diffusivity, and chemical bonding arguments. Finally, the chemical modifications indicate the equilibrium size is indeed a balance of two competing processes: radiationmore » enhanced diffusion and collisional dissolution.« less

  12. Technique of determining the parameters of rapid strengthening of an aluminum alloy during hot rolling

    NASA Astrophysics Data System (ADS)

    Loginov, Yu. N.; Golovnin, M. A.

    2017-03-01

    A new estimation procedure for estimating the influence of rapid strengthening on the strain resistance is proposed using a 6061 aluminum alloy (AD33, 1330) as an example. To implement this procedure, it is suggested to mathematically process the data of a system for monitoring a hot rolling mill. Attention is paid to the fact that the roll force in each pass increases with the rolling speed. On the basis of the determined strain resistance at a known roll force, it is possible to plot strain resistance as a function of the rolling speed. It has been revealed that the results of data processing are reliable for roll passes from 6 to 12, which is confirmed by the results of dispersion analysis. The obtained results have been compared with the published laboratory data, and they are found to agree with each other. The results obtained can be applied for everyday operation of rolling-mill shops.

  13. Bond-slip behavior of superelastic shape memory alloys for near-surface-mounted strengthening applications

    NASA Astrophysics Data System (ADS)

    Daghash, Sherif M.; Ozbulut, Osman E.

    2017-03-01

    The use of superelastic shape memory alloy (SMA) bars in the near-surface-mounted (NSM) strengthening application can offer advantages such as improved bond behavior, enhanced deformation capacity, and post-event functionality. This study investigates bond characteristics and load transfer mechanisms between NSM SMA reinforcement and concrete. A modified pull-out test specimen that consists of a C-shaped concrete block, where the NSM reinforcement are placed at the center of gravity of the block, was used for experimental investigations. The effects of various parameters such as epoxy type, bonded length, bar diameter, and mechanical anchorage on the bond behavior were studied. The slip of the SMA reinforcement relative to concrete was measured using an optical measurement system and the bond-slip curves were developed. Results indicate that the sandblasted SMA bars exhibit satisfactory bond behavior when used with the correct filling material in NSM strengthening applications, while the mechanical anchorage of SMA bars can significantly increase the bond resistance.

  14. Solid solution strengthening and phase transformation in high-temperature annealed Si80Ge20 alloy

    NASA Astrophysics Data System (ADS)

    Chiang, Tun-Yuan; Wen, Hua-Chiang; Chou, Wu-Ching; Tsai, Chien-Huang

    2014-03-01

    This investigation demonstrates the temperature-dependent mechanical properties of Si80Ge20 alloy films via a nanoindenter in the indentation depth of 100 nm. The roughly equal root mean square roughness (Rrms) values and repeatable load-displacement (P-δ) curves for the samples ensure the mechanical performances mainly contributed from the influences of annealing temperatures. The hardness (H) values of samples increase with the temperatures of an initial annealing in the range from RT to 900 °C, and, conversely, decrease for annealing temperatures over 900 °C. Accordingly, both E/H and hf/hmax values, exhibiting an inverse tendency in the above temperature range, hints that the solid solution strengthening effect and the softening phenomenon occur for the initial-annealing and over-annealing stages, respectively. In addition, grazing incidence X-ray diffraction (GIXRD) analysis demonstrates the lattice expansion and the broadened peak that attribute to the solid solution strengthening of samples and the segregation of Ge, respectively. Through observing the value of the (200) lattice spacing of 5.624 Å for a 900 °C-annealed sample by transmission electron microscopy (TEM) analysis, it is verified that the segregation of Ge is responsible for the decreased hardness for the 1000 °C-annealed sample.

  15. Nanoprecipitates and Their Strengthening Behavior in Al-Mg-Si Alloy During the Aging Process

    NASA Astrophysics Data System (ADS)

    Li, Hui; Liu, Wenqing

    2017-04-01

    The different nanoprecipitates formed in a 6061 aluminum alloy during aging at 453 K (180 °C), with or without 168 hours of pre-natural aging (NA), and the age-hardening response of the alloy were investigated by atom probe tomography (APT) and hardness testing. A hardness plateau developed between 2 and 8 hours in both the artificial aging (AA) and artificial aging with pre-natural aging (NAAA) samples. The hardness of NAAA samples was lower than that of AA samples when artificially aged for the same time. A 168-hour NA led to the formation of solute atom clusters in the matrix. The NA accelerated the precipitation kinetics of the following AA. The solute atom clusters gave the highest hardness increment per unit volume fraction. The β″ precipitates were dominant in the samples at the hardness plateau. The average normalized Mg:Si ratios of the solute atom clusters and GP zones were near 1. The average Mg:Si ratio of β″ precipitates increased from 1.3 to 1.5 upon aging for 2 hours. The microstructural evolution of samples with or without NA and its influence on the strengthening effects are discussed based on the experimental results.

  16. Nanoprecipitates and Their Strengthening Behavior in Al-Mg-Si Alloy During the Aging Process

    NASA Astrophysics Data System (ADS)

    Li, Hui; Liu, Wenqing

    2017-01-01

    The different nanoprecipitates formed in a 6061 aluminum alloy during aging at 453 K (180 °C), with or without 168 hours of pre-natural aging (NA), and the age-hardening response of the alloy were investigated by atom probe tomography (APT) and hardness testing. A hardness plateau developed between 2 and 8 hours in both the artificial aging (AA) and artificial aging with pre-natural aging (NAAA) samples. The hardness of NAAA samples was lower than that of AA samples when artificially aged for the same time. A 168-hour NA led to the formation of solute atom clusters in the matrix. The NA accelerated the precipitation kinetics of the following AA. The solute atom clusters gave the highest hardness increment per unit volume fraction. The β″ precipitates were dominant in the samples at the hardness plateau. The average normalized Mg:Si ratios of the solute atom clusters and GP zones were near 1. The average Mg:Si ratio of β″ precipitates increased from 1.3 to 1.5 upon aging for 2 hours. The microstructural evolution of samples with or without NA and its influence on the strengthening effects are discussed based on the experimental results.

  17. Strengthening effect of Cr 2O 3 thermally grown on alloy 617 foils at high temperature

    NASA Astrophysics Data System (ADS)

    Sharma, S. K.; Li, F. X.; Ko, G. D.; Kang, K. J.

    2010-10-01

    Alloy 617 has been selected for the intermediate heat exchanger (IHX) of the very high temperature gas-cooled reactor (VHTR) for the economic production of electricity and hydrogen. In this work, the strengthening effects of Cr 2O 3 thermally grown on alloy 617 foils at 800 and 900 °C were investigated. A micro-tensile test system was used for in situ measurement of tensile strain in the foils and superficial thermally-grown Cr 2O 3. Each foil was heated until the thermally-grown Cr 2O 3 reached a predetermined thickness; then, a load was applied to measure the tensile response. As the Cr 2O 3 layer thickened on the surface of the metal foils, the strengths and stiffnesses of the foils were enhanced. We assumed that there was no interaction between the substrate and the superficial chromia, and the strength of Cr 2O 3 itself was measured. At 800 °C, the Cr 2O 3 was brittle and the strength was governed by crack initiation. At 900 °C, the Cr 2O 3 was much more ductile, and strain hardening was observed for even the smallest thickness. The strength was maintained even after crack initiation was observed on the surface.

  18. The Mechanisms of Dispersion Strengthening and Fracture in Al-based XD (TM) Alloys

    NASA Technical Reports Server (NTRS)

    Aiken, R. M., Jr.

    1990-01-01

    The influence of reinforcement size, volume fraction, and matrix deformation behavior on room and elevated temperature strength, and the fracture toughness of metal matrix composites of both pure aluminum and Al(4 percent)Cu(1.5 percent)Mg with 0 to 15 vol percent TiB2 were examined. Higher TiB2 volume fractions increased the tensile yield strength both at room and elevated temperatures, and reduced the elongation to fracture. Tensile tests also indicate that small particles provided a greater increase in strength for a given volume fraction than larger particles, whereas elongation to fracture appeared to be insensitive to reinforcement size. The fracture toughness of the Al(4 percent)Cu(1.5 percent)Mg alloys decreased rapidly with TiB2 additions of 0 to 5 vol percent and more slowly with TiB2 additions of 5 to 15 vol percent. Fracture toughness appears to be independent of TiB2 particle size. The isothermal-aging response of the precipitation strengthened Al(4 percent)Cu(1.5 percent)Mg alloys was not altered by the presence of TiB2.

  19. Precipitates in a quasicrystal-strengthened Al–Mn–Be–Cu alloy

    SciTech Connect

    Zupanič, Franc; Wang, Di; Gspan, Cristian; Bončina, Tonica

    2015-08-15

    In this work, an Al–Mn–Be–Cu alloy was studied containing a primary and eutectic icosahedral quasicrystalline phase in the as-cast microstructure. Special attention was given to a transmission electron microscopy investigation of precipitates formed within the aluminium solid solution (Al{sub ss}) at different temperatures. At 200 °C, only binary Al–Cu precipitates (θ′) were formed. At 300 °C, icosahedral quasicrystalline (IQC) precipitates prevailed with a crystallographic orientation relationship with the Al{sub ss.} The rods of the T-phase (Al{sub 20}Mn{sub 3}Cu{sub 2}) which were precipitated above 400 °C, also had a specific orientation relationship with the Al{sub ss}. The primary and eutectic IQC microstructural constituent started to transform rapidly to the T-phase and Be{sub 4}Al(Mn,Cu) at 500 °C. - Highlights: • In a quasicrystal-strengthened Al-alloy several types of precipitates can form. • At 200 °C, only binary Al–Cu precipitates formed (Al{sub 2}Cu-θ′). • The icosahedral quasicrystalline (IQC) precipitates prevailed at 300 °C. • T-phase (Al{sub 20}Mn{sub 3}Cu{sub 2}) precipitated at temperatures above 400 °C. • The precipitation of different phases did not have a strong effect on hardness.

  20. Influence of alloy content and a cerium surface treatment on the oxidation behavior of Fe-Cr ferritic stainless steels

    SciTech Connect

    Alman, D.E.; Jablonski, P.D.

    2006-01-01

    The cost of solid oxide fuel cells (SOFC) can be significantly reduced by using interconnects made from ferritic stainless steels. In fact, several alloys have been developed specifically for this application (Crofer 22APU and Hitachi ZMG323). However, these steels lack environmental stability in SOFC environments, and as a result, degrade the performance of the SOFC. A steel interconnect can contribute to performance degradation through: (i) Cr poisoning of electrochemically active sites within the cathode; (ii) formation of non-conductive oxides, such as SiO2 or Al2O3 from residual or minor alloying elements, at the base metal-oxide scale interface; and/or (iii) excessive oxide scale growth, which may also retard electrical conductivity. Consequently, there has been considerable attention on developing coatings to protect steel interconnects in SOFC environments and controlling trace elements during alloy production. Recently, we have reported on the development of a Cerium surface treatment that improves the oxidation behavior of a variety alloys, including Crofer 22APU [1-5]. Initial results indicated that the treatment may improve the performance of Crofer 22APU for SOFC application by: (i) retarding scale growth resulting in a thinner oxide scale; and (ii) suppressing the formation of a deleterious continuous SiO2 layer that can form at the metal-oxide scale interface in materials with high residual Si content [5]. Crofer 22 APU contains Fe-22Cr-0.5Mn-0.1Ti (weight percent). Depending on current market prices and the purity of raw materials utilized for ingot production, Cr can contribute upwards of 90 percent of the raw materials cost. The present research was undertaken to determine the influence of Cr content and minor element additions, especially Ti, on the effectiveness of the Ce surface treatment. Particular emphasis is placed on the behavior of low Cr alloys.

  1. Hydrogen-Induced Delayed Cracking in TRIP-Aided Lean-Alloyed Ferritic-Austenitic Stainless Steels.

    PubMed

    Papula, Suvi; Sarikka, Teemu; Anttila, Severi; Talonen, Juho; Virkkunen, Iikka; Hänninen, Hannu

    2017-06-03

    Susceptibility of three lean-alloyed ferritic-austenitic stainless steels to hydrogen-induced delayed cracking was examined, concentrating on internal hydrogen contained in the materials after production operations. The aim was to study the role of strain-induced austenite to martensite transformation in the delayed cracking susceptibility. According to the conducted deep drawing tests and constant load tensile testing, the studied materials seem not to be particularly susceptible to delayed cracking. Delayed cracks were only occasionally initiated in two of the materials at high local stress levels. However, if a delayed crack initiated in a highly stressed location, strain-induced martensite transformation decreased the crack arrest tendency of the austenite phase in a duplex microstructure. According to electron microscopy examination and electron backscattering diffraction analysis, the fracture mode was predominantly cleavage, and cracks propagated along the body-centered cubic (BCC) phases ferrite and α'-martensite. The BCC crystal structure enables fast diffusion of hydrogen to the crack tip area. No delayed cracking was observed in the stainless steel that had high austenite stability. Thus, it can be concluded that the presence of α'-martensite increases the hydrogen-induced cracking susceptibility.

  2. Hydrogen-Induced Delayed Cracking in TRIP-Aided Lean-Alloyed Ferritic-Austenitic Stainless Steels

    PubMed Central

    Papula, Suvi; Sarikka, Teemu; Anttila, Severi; Talonen, Juho; Virkkunen, Iikka; Hänninen, Hannu

    2017-01-01

    Susceptibility of three lean-alloyed ferritic-austenitic stainless steels to hydrogen-induced delayed cracking was examined, concentrating on internal hydrogen contained in the materials after production operations. The aim was to study the role of strain-induced austenite to martensite transformation in the delayed cracking susceptibility. According to the conducted deep drawing tests and constant load tensile testing, the studied materials seem not to be particularly susceptible to delayed cracking. Delayed cracks were only occasionally initiated in two of the materials at high local stress levels. However, if a delayed crack initiated in a highly stressed location, strain-induced martensite transformation decreased the crack arrest tendency of the austenite phase in a duplex microstructure. According to electron microscopy examination and electron backscattering diffraction analysis, the fracture mode was predominantly cleavage, and cracks propagated along the body-centered cubic (BCC) phases ferrite and α’-martensite. The BCC crystal structure enables fast diffusion of hydrogen to the crack tip area. No delayed cracking was observed in the stainless steel that had high austenite stability. Thus, it can be concluded that the presence of α’-martensite increases the hydrogen-induced cracking susceptibility. PMID:28772975

  3. Creep and tensile properties of several oxide-dispersion-strengthened nickel-base alloys at 1365 K

    NASA Technical Reports Server (NTRS)

    Wittenberger, J. D.

    1977-01-01

    The tensile properties at room temperature and at 1365 K and the tensile creep properties at low strain rates at 1365 K were measured for several oxide-dispersion-strengthened (ODS) alloys. The alloys examined included ODS Ni, ODS Ni-20Cr, and ODS Ni-16Cr-Al. Metallography of creep tested, large grain size ODS alloys indicated that creep of these alloys is an inhomogeneous process. All alloys appear to possess a threshold stress for creep. This threshold stress is believed to be associated with diffusional creep in the large grain size ODS alloys and normal dislocation motion in perfect single crystal (without transverse low angle boundaries) ODS alloys. Threshold stresses for large grain size ODS Ni-20Cr and Ni-16Cr-Al type alloys are dependent on the grain aspect ratio. Because of the deleterious effect of prior creep on room temperature mechanical properties of large grain size ODS alloys, it is speculated that the threshold stress may be the design limiting creep strength property.

  4. Ab Initio Investigation of He Bubbles at the Y2 Ti2 O7 -Fe Interface in Nanostructured Ferritic Alloys

    NASA Astrophysics Data System (ADS)

    Hin, Celine; Danielson, Thomas

    2015-03-01

    Nanostructured ferritic alloys are promising materials candidates for the next generation of nuclear reactors due to their ability to withstand high temperatures and pressures, high neutron flux and especially, the presence of high concentrations of transmutation product helium. As helium diffuses through the matrix, large number densities of complex oxide nanoclusters act as trapping sites for individual helium atoms and helium clusters. Consequently, there is a significant decrease in the amount of helium that reaches grain boundaries, mitigating the threat of pressurized bubble formation and embrittlement. In order to understand the trapping phenomena of the oxides, the interface between the nanoclusters and the iron matrix must be modeled. We present results obtained using density functional theory on the structural and thermodynamic properties of the Y2Ti2O7-Fe interface containing helium. In addition, helium bubbles of varying sizes have been introduced in order to observe the effects of a growing helium bubble

  5. Concepts for the development of nanoscale stable precipitation-strengthened steels manufactured by conventional methods

    DOE PAGES

    Yablinsky, C. A.; Tippey, K. E.; Vaynman, S.; ...

    2014-11-11

    In this study, the development of oxide dispersion strengthened ferrous alloys has shown that microstructures designed for excellent irradiation resistance and thermal stability ideally contain stable nanoscale precipitates and dislocation sinks. Based upon this understanding, the microstructures of conventionally manufactured ferritic and ferritic-martensitic steels can be designed to include controlled volume fractions of fine, stable precipitates and dislocation sinks via specific alloying and processing paths. The concepts proposed here are categorized as advanced high-Cr ferritic-martensitic (AHCr-FM) and novel tailored precipitate ferritic (TPF) steels, which have the potential to improve the in-reactor performance of conventionally manufactured alloys. AHCr-FM steels have modifiedmore » alloy content relative to current reactor materials (such as alloy NF616/P92) to maximize desirable precipitates and control phase stability. TPF steels are designed to incorporate nickel aluminides, in addition to microalloy carbides, in a ferritic matrix to produce fine precipitate arrays with good thermal stability. Both alloying concepts may also benefit from thermomechanical processing to establish dislocation sinks and modify phase transformation behaviors. Alloying and processing paths toward designed microstructures are discussed for both AHCr-FM and TPF material classes.« less

  6. Concepts for the development of nanoscale stable precipitation-strengthened steels manufactured by conventional methods

    SciTech Connect

    Yablinsky, C. A.; Tippey, K. E.; Vaynman, S.; Anderoglu, O.; Fine, M. E.; Chung, Y. -W.; Speer, J. G.; Findley, K. O.; Dogan, O. N.; Jablonski, P. D.; Maloy, S. A.; Hackenberg, R. E.; Clarke, A. J.; Clarke, K. D.

    2014-11-11

    In this study, the development of oxide dispersion strengthened ferrous alloys has shown that microstructures designed for excellent irradiation resistance and thermal stability ideally contain stable nanoscale precipitates and dislocation sinks. Based upon this understanding, the microstructures of conventionally manufactured ferritic and ferritic-martensitic steels can be designed to include controlled volume fractions of fine, stable precipitates and dislocation sinks via specific alloying and processing paths. The concepts proposed here are categorized as advanced high-Cr ferritic-martensitic (AHCr-FM) and novel tailored precipitate ferritic (TPF) steels, which have the potential to improve the in-reactor performance of conventionally manufactured alloys. AHCr-FM steels have modified alloy content relative to current reactor materials (such as alloy NF616/P92) to maximize desirable precipitates and control phase stability. TPF steels are designed to incorporate nickel aluminides, in addition to microalloy carbides, in a ferritic matrix to produce fine precipitate arrays with good thermal stability. Both alloying concepts may also benefit from thermomechanical processing to establish dislocation sinks and modify phase transformation behaviors. Alloying and processing paths toward designed microstructures are discussed for both AHCr-FM and TPF material classes.

  7. Concepts for the Development of Nanoscale Stable Precipitation-Strengthened Steels Manufactured by Conventional Methods

    NASA Astrophysics Data System (ADS)

    Yablinsky, C. A.; Tippey, K. E.; Vaynman, S.; Anderoglu, O.; Fine, M. E.; Chung, Y.-W.; Speer, J. G.; Findley, K. O.; Dogan, Ö. N.; Jablonski, P. D.; Maloy, S. A.; Hackenberg, R. E.; Clarke, A. J.; Clarke, K. D.

    2014-12-01

    The development of oxide dispersion strengthened ferrous alloys has shown that microstructures designed for excellent irradiation resistance and thermal stability ideally contain stable nanoscale precipitates and dislocation sinks. Based upon this understanding, the microstructures of conventionally manufactured ferritic and ferritic-martensitic steels can be designed to include controlled volume fractions of fine, stable precipitates and dislocation sinks via specific alloying and processing paths. The concepts proposed here are categorized as advanced high-Cr ferritic-martensitic (AHCr-FM) and novel tailored precipitate ferritic (TPF) steels, which have the potential to improve the in-reactor performance of conventionally manufactured alloys. AHCr-FM steels have modified alloy content relative to current reactor materials (such as alloy NF616/P92) to maximize desirable precipitates and control phase stability. TPF steels are designed to incorporate nickel aluminides, in addition to microalloy carbides, in a ferritic matrix to produce fine precipitate arrays with good thermal stability. Both alloying concepts may also benefit from thermomechanical processing to establish dislocation sinks and modify phase transformation behaviors. Alloying and processing paths toward designed microstructures are discussed for both AHCr-FM and TPF material classes.

  8. Evaluation of mechanically alloyed Cu-based powders as filler alloy for brazing tungsten to a reduced activation ferritic-martensitic steel

    NASA Astrophysics Data System (ADS)

    de Prado, J.; Sánchez, M.; Ureña, A.

    2017-07-01

    80Cu-20Ti powders were evaluated for their use as filler alloy for high temperature brazing of tungsten to a reduced activation ferritic/martensitic steel (Eurofer), and its application for the first wall of the DEMO fusion reactor. The use of alloyed powders has not been widely considered for brazing purposes and could improve the operational brazeability of the studied system due to its narrower melting range, determined by DTA analysis, which enhances the spreading capabilities of the filler. Ti contained in the filler composition acts as an activator element, reacting and forming several interfacial layers at the Eurofer-braze, which enhances the wettability properties and chemical interaction at the brazing interface. Brazing thermal cycle also activated the diffusion phenomena, which mainly affected to the Eurofer alloying elements causing in it a softening band of approximately 400 μm of thickness. However, this softening effect did not degrade the shear strength of the brazed joints (94 ± 23 MPa), because failure during testing was always located at the tungsten-braze interface.

  9. Microstructures and properties of Al2O3 dispersion-strengthened copper alloys prepared through different methods

    NASA Astrophysics Data System (ADS)

    Yan, Zhi-qiao; Chen, Feng; Ye, Fu-xing; Zhang, Dong-ping; Cai, Yi-xiang

    2016-12-01

    Al2O3 dispersion copper alloy powder was prepared by internal oxidation, and three consolidation methods—high-velocity compaction (HVC), hot pressing (HP), and hot extrusion (HE)—were used to prepare Al2O3 dispersion-strengthened copper (Cu-Al2O3) alloys. The microstructures and properties of these alloys were investigated and compared. The results show that the alloys prepared by the HP and HE methods exhibited the coarsest and finest grain sizes, respectively. The alloy prepared by the HVC method exhibited the lowest relative density (98.3% vs. 99.5% for HP and 100% for HE), which resulted in the lowest electrical conductivity (81% IACS vs. 86% IACS for HP and 87% IACS for HE). However, this alloy also exhibited the highest hardness (77 HRB vs. 69 HRB for HP and 70 HRB for HE), the highest compressive strength (443 MPa vs. 386 MPa for HP and 378 MPa for HE), and the best hardness retention among the investigated alloys. The results illustrate that the alloy prepared by the HVC method exhibits high softening temperature and good mechanical properties at high temperatures, which imply long service life when used as spot-welding electrodes.

  10. HIGH POWER MICROWAVE FERRITES AND DEVICES

    DTIC Science & Technology

    FERROMAGNETIC MATERIALS, * MICROWAVE EQUIPMENT, ALUMINUM, DELAY LINES, ELECTRODES, FERRITES , GADOLINIUM , GARNET, IONS, IRON, MAGNESIUM ALLOYS...MAGNETIC FIELDS, MAGNETIC MATERIALS, MAGNETIC MOMENTS, MANGANESE ALLOYS, MICROWAVE SPECTROSCOPY, NICKEL ALLOYS, RADIOFREQUENCY POWER, RARE EARTH COMPOUNDS, SINGLE CRYSTALS, WAVEFORM GENERATORS, YTTRIUM.

  11. HIGH POWER MICROWAVE FERRITES AND DEVICES

    DTIC Science & Technology

    FERRITES , *FERROMAGNETIC MATERIALS, *GARNET, *MICROWAVE EQUIPMENT, ABSORPTION, ALUMINUM, ALUMINUM ALLOYS, ANISOTROPY, CRYSTALS, DIELECTRICS, DIRECT...CURRENT, ELECTRODES, GADOLINIUM , IRON, IRON ALLOYS, MAGNETIC FIELDS, MAGNETIC PROPERTIES, NICKEL ALLOYS, PHASE SHIFT CIRCUITS, RADIOFREQUENCY, RESONANCE, WAVEGUIDES, X RAY DIFFRACTION, YTTRIUM.

  12. High gas velocity oxidation and hot corrosion testing of oxide dispersion-strengthened nickel-base alloys

    NASA Technical Reports Server (NTRS)

    Deadmore, D. L.; Lowell, C. E.

    1975-01-01

    Several oxide dispersion strengthened (ODS) nickel-base alloys were tested in high velocity gases for cyclic oxidation resistance at temperatures to 1200 C and times to 500 hours and for hot corrosion resistance at 900 C for 200 hours. Nickel-chromium-aluminum ODS alloys were found to have superior resistance to oxidation and hot corrosion when compared to bare and coated nickel-chromium ODS alloys. The best of the alloys tested had compositions of nickel - 15.5 to 16 weight percent chromium with aluminum weight percents between 4.5 and 5.0. All of the nickel-chromium-aluminum ODS materials experienced small weight losses (less than 16 mg/sq cm).

  13. Alternative Fabrication Routes toward Oxide-Dispersion-Strengthened Steels and Model Alloys

    NASA Astrophysics Data System (ADS)

    Bergner, Frank; Hilger, Isabell; Virta, Jouko; Lagerbom, Juha; Gerbeth, Gunter; Connolly, Sarah; Hong, Zuliang; Grant, Patrick S.; Weissgärber, Thomas

    2016-11-01

    The standard powder metallurgy (PM) route for the fabrication of oxide-dispersion-strengthened (ODS) steels involves gas atomization to produce a prealloyed powder, mechanical alloying (MA) with fine oxide powders, consolidation, and finally thermal/thermomechanical treatment (TMT). It is well established that ODS steels with superior property combinations, for example, creep and tensile strength, can be produced by this PM/MA route. However, the fabrication process is complex and expensive, and the fitness for scaling up to the industrial scale is limited. At the laboratory scale, production of small amounts of well-controlled model systems continues to be desirable for specific purposes, such as modeling-oriented experiments. Thus, from the laboratory to industrial application, there is growing interest in complementary or alternative fabrication routes for ODS steels and related model systems, which offer a different balance of cost, convenience, properties, and scalability. This article reviews the state of the art in ODS alloy fabrication and identifies promising new routes toward ODS steels. The PM/AM route for the fabrication of ODS steels is also described, as it is the current default process. Hybrid routes that comprise aspects of both the PM route and more radical liquid metal (LM) routes are suggested to be promising approaches for larger volumes and higher throughput of fabricated material. Although similar uniformity and refinement of the critical nanometer-sized oxide particles has not yet been demonstrated, ongoing innovations in the LM route are described, along with recent encouraging preliminary results for both extrinsic nano-oxide additions and intrinsic nano-oxide formation in variants of the LM route. Finally, physicochemical methods such as ion beam synthesis are shown to offer interesting perspectives for the fabrication of model systems. As well as literature sources, examples of progress in the authors' groups are also highlighted.

  14. Effect of tube processing methods on the texture and grain boundary characteristics of 14YWT nanostructured ferritic alloys

    SciTech Connect

    Aydogan, E.; Pal, S.; Anderoglu, O.; Maloy, S. A.; Vogel, S. C.; Odette, G. R.; Lewandowski, J. J.; Hoelzer, D. T.; Anderson, I. E.; Rieken, J. R.

    2016-03-08

    In this paper, texture and microstructure of tubes and plates fabricated from a nanostructured ferritic alloy (14YWT), produced either by spray forming followed by hydrostatic extrusion (Process I) or hot extrusion and cross-rolling a plate followed by hydrostatic tube extrusion (Process II) have been characterized in terms of their effects on texture and grain boundary character. Hydrostatic extrusion results in a combination of plane strain and shear deformations which generate low intensity α- and γ-fiber components of {001}<110> and {111}<110> together with a weak ζ-fiber component of {011}<211> and {011}<011>. In contrast, multi-step plane strain deformation by hot extrusion and cross-rolling of the plate leads to a strong texture component of {001}<110> together with a weaker {111}<112> component. Although the total strains are similar, shear dominated deformation leads to much lower texture indexes compared to plane strain deformations. Further, the texture intensity decreases after hydrostatic extrusion of the alloy plate formed by plane strain deformation, due to a lower number of activated slip systems during shear dominated deformation. Finally and notably, hot extruded and cross-rolled plate subjected to plane strain deformation to ~50% engineering strain creates only a modest population of low angle grain boundaries, compared to the much larger population observed following the combination of plane strain and shear deformation of ~44% engineering strain resulting from subsequent hydrostatic extrusion.

  15. Effect of tube processing methods on the texture and grain boundary characteristics of 14YWT nanostructured ferritic alloys

    DOE PAGES

    Aydogan, E.; Pal, S.; Anderoglu, O.; ...

    2016-03-08

    In this paper, texture and microstructure of tubes and plates fabricated from a nanostructured ferritic alloy (14YWT), produced either by spray forming followed by hydrostatic extrusion (Process I) or hot extrusion and cross-rolling a plate followed by hydrostatic tube extrusion (Process II) have been characterized in terms of their effects on texture and grain boundary character. Hydrostatic extrusion results in a combination of plane strain and shear deformations which generate low intensity α- and γ-fiber components of {001}<110> and {111}<110> together with a weak ζ-fiber component of {011}<211> and {011}<011>. In contrast, multi-step plane strain deformation by hot extrusion andmore » cross-rolling of the plate leads to a strong texture component of {001}<110> together with a weaker {111}<112> component. Although the total strains are similar, shear dominated deformation leads to much lower texture indexes compared to plane strain deformations. Further, the texture intensity decreases after hydrostatic extrusion of the alloy plate formed by plane strain deformation, due to a lower number of activated slip systems during shear dominated deformation. Finally and notably, hot extruded and cross-rolled plate subjected to plane strain deformation to ~50% engineering strain creates only a modest population of low angle grain boundaries, compared to the much larger population observed following the combination of plane strain and shear deformation of ~44% engineering strain resulting from subsequent hydrostatic extrusion.« less

  16. Recent Aspects on the Effect of Inclusion Characteristics on the Intragranular Ferrite Formation in Low Alloy Steels: A Review

    NASA Astrophysics Data System (ADS)

    Mu, Wangzhong; Jönsson, Pär Göran; Nakajima, Keiji

    2017-04-01

    Intragranular ferrite (IGF), which nucleates from specific inclusion surfaces in low alloy steels, is the desired microstructure to improve mechanical properties of steel such as the toughness. This microstructure is especially important in the coarse grain heat affected zone (CGHAZ) of weldments. The latest review paper focusing on the role of non-metallic inclusions in the IGF formation in steels has been reported by Sarma et al. in 2009 (ISIJ int., 49(2009), 1063-1074). In recent years, large amount of papers have been presented to investigate different issues of this topic. This paper mainly highlights the frontiers of experimental and theoretical investigations on the effects of inclusion characteristics, such as the composition, size distribution and number density, on the IGF formation in low carbon low-alloyed steels, undertaken by the group of Applied Process Metallurgy, KTH Royal Institute of Technology. Related results reported in previous studies are also introduced. Also, plausible future work regarding various items of IGF formation is mentioned in each section. This work aims to give a better control of improving the steel quality during casting and in the heat affected zone (HAZ) of weldment, according to the concept of oxide metallurgy.

  17. Consideration of the growth mode in isochronal austenite-ferrite transformation of ultra-low-carbon Fe-C alloy

    NASA Astrophysics Data System (ADS)

    Chen, Hao; Liu, Yongchang; Yan, Zesheng; Li, Yanli; Zhang, Lifang

    2010-01-01

    The three cooling rates of 10, 100, 200 K/min dilatometry experiments are used to investigate the kinetics of the isochronal austenite ( γ) to ferrite ( α) transformation of Fe-0.0036wt.%C alloy. “Normal transformation” and “abnormal transformation” have both been observed for transformations at different cooling rates. In accordance with the thermodynamic characteristics of the γ→ α transformation investigated here and previous kinetic considerations, a JMAK-like approach for the kinetics of isochronal phase transformations was developed that incorporates three overlapping processes: site saturation nucleation, alternate growth modes (from interface-controlled to diffusion-controlled to interface-controlled growth), as well as impingement for random distribution nuclei. The JMAK-like approach has been employed to fit the experimental results, and the fitting results show that for the γ→ α transformation of the Fe-C alloy at all applied cooling rates, the growth mode evolves in the corresponding order: from interface-controlled to diffusion-controlled growth; from interface-controlled to diffusion-controlled to interface-controlled growth; and interface-controlled growth.

  18. Research on laser melting-alloying combined strengthening of the camshaft of air-cooled diesel engine

    NASA Astrophysics Data System (ADS)

    Liu, Wenjin; Zhong, Minlin; Zhao, Haiyun; Zhang, Hongjun; Zhang, Weimin; Huang, Guoqing

    1996-04-01

    This paper reported the research results on 3 kw cw CO2 laser melting-alloying combined strengthening of the camshaft of air-cooled diesel engine used in the desert oil field. The 45 steel camshaft was pretreated with the conventional quenching and high temperature tempering. A focused laser beam with power density 1.5 - 1.7 X 104 w/cm2 was used to alloy the cam lobe area, while the other area of the cam was treated by laser melting using a focused 12 X 1.5 mm rectangular beam (power density 1.1 X 104 w/cm2) produced by a newly developed binary optics. The microstructure of the laser alloyed region is fine Fe-Cr-Si-B multi-element hypereutectic structure with hardness HRC 63 - 64. The melted layer consists of fine needle-shaped martensite and residual austenite structure with hardness HRC 58 - 61. The strengthened layer is 1.0 - 1.3 mm in thickness with pore-free and crack-free and good surface quality. Under the same condition, the Ring-block (SiN ceramic) wear test proves that the wear of the laser alloyed 45 steel ring is only 29 percent of that of induction quenching 45 steel ring. And a 500 hours test engine experiment demonstrates that the average wear of the laser alloyed cam is only 20 percent of that of induction quenched one.

  19. Low temperature embrittlement behaviour of different ferritic-martensitic alloys for fusion applications

    NASA Astrophysics Data System (ADS)

    Rieth, M.; Dafferner, B.

    1996-10-01

    In the last few years a lot of different low activation CrWVTa steels have been developed world-wide. Without irradiation some of these alloys show clearly a better low temperature embrittlement behaviour than commercial CrNiMoV(Nb) alloys. Within the MANITU project a study was carried out to compare, prior to the irradiation program, the embrittlement behaviour of different alloys in the unirradiated condition performing instrumented Charpy impact bending tests with sub-size specimens. The low activation materials (LAM) considered were different OPTIFER alloys (Forschungszentrum Karlsruhe), F82H (JAERI), 9Cr2WVTa (ORNL), and GA3X (PNL). The modified commercial 10-11% CrNiMoVNb steels were MANET and OPTIMAR. A meaningful comparison between these alloys could be drawn, since the specimens of all materials were manufactured and tested under the same conditions.

  20. Modified ferritic iron alloys with improved high-temperature mechanical properties and oxidation resistance

    NASA Technical Reports Server (NTRS)

    Oldrieve, R. E.

    1975-01-01

    An alloy modification program was conducted in which the compositions of two existing Fe-Cr-Al alloys (Armco 18SR and GE-1541) were changed to achieve either improved high-temperature strength or improved fabricability. Only modifications of Armco 18SR were successful in achieving increased strength without loss of fabricability or oxidation resistance. The best modified alloy, designated NASA-18T, had twice the rupture strength of Armco 18SR at 800 and 1000 C. The NASA-18T alloy also had better oxidation resistance than Armco 18SR and comparable fabricability. The nominal composition of NASA-18T is Fe-18Cr-2Al-1Si-1.25Ta. All attempted modifications of the GE-1541 alloy were unsuccessful in terms of achieving better fabricability without sacrificing high-temperature strength and oxidation resistance.

  1. Oxide Dispersion Strengthened Fe(sub 3)Al-Based Alloy Tubes: Application Specific Development for the Power Generation Industry

    SciTech Connect

    Kad, B.K.

    1999-07-01

    A detailed and comprehensive research and development methodology is being prescribed to produce Oxide Dispersion Strengthened (ODS)-Fe3Al thin walled tubes, using powder extrusion methodologies, for eventual use at operating temperatures of up to 1100C in the power generation industry. A particular 'in service application' anomaly of Fe3Al-based alloys is that the environmental resistance is maintained up to 1200C, well beyond where such alloys retain sufficient mechanical strength. Grain boundary creep processes at such high temperatures are anticipated to be the dominant failure mechanism.

  2. Identification of strengthening phases in Al-Cu-Li alloy Weldalite 049

    NASA Technical Reports Server (NTRS)

    Langan, T. J.; Pickens, J. R.

    1989-01-01

    The tensile properties in the peak-strength T8 temper for Weldalite 049, a family of ultrahigh-strength weldable Al-Cu-Li-based alloys with a Li content ranging from 0 to 1.9 wt percent, are investigated, and strengthening precipitates at selected Li levels are identified. Relatively small amounts of Ag and Mg were found to be extremely effective in stimulating precipitation in Weldalite 049, resulting in a homogeneous distribution of fine, platelike precipitates with a 111-type habit plane in the peak-aged, T8 temper. The yield and tensile strengths are strongly dependent on Li content, with a peak in the range of 1.1 to 1.4 wt percent Li. At above 1.4 wt percent Li, strength decreases rapidly, which is associated with delta-prime precipitation. For high-resolution TEM, the structure of T(1)-type precipitates in Weldalite 049 is similar to that of T(1) platelets in 2090.

  3. Evaluation of oxide dispersion strengthened (ODS) molybdenum and molybdenum-rhenium Alloys

    SciTech Connect

    Mueller, A.J.; Bianco, R.; Buckman, R.W. Jr.

    1999-10-22

    Oxide dispersion strengthened (ODS) molybdenum alloys being developed for high temperature applications possess excellent high temperature strength and creep resistance. In addition they exhibit a ductile-to-brittle transition temperature (DBIT) in the worked and stress-relieved condition under longitudinal tensile load well below room temperature. However, in the recrystallized condition, the DBTT maybe near or above room temperature, depending on the volume fraction of oxide dispersion and the amount of prior work. Dilute rhenium additions (7 and 14 wt.%) to ODS molybdenum were evaluated to determine their effect on low temperature ductility. The addition of 7 wt.% rhenium to the ODS molybdenum did not significantly enhance the mechanical properties. However, the addition of 14 wt.% rhenium to the ODS molybdenum resulted in a DBTT well below room temperature in both the stress-relieved and recrystallized condition. Additionally, the tensile strength of ODS Mo-14Re is greater than the base ODS molybdenum at 1,000 to 1,250 C.

  4. TEM in situ micropillar compression tests of ion irradiated oxide dispersion strengthened alloy

    NASA Astrophysics Data System (ADS)

    Yano, K. H.; Swenson, M. J.; Wu, Y.; Wharry, J. P.

    2017-01-01

    The growing role of charged particle irradiation in the evaluation of nuclear reactor candidate materials requires the development of novel methods to assess mechanical properties in near-surface irradiation damage layers just a few micrometers thick. In situ transmission electron microscopic (TEM) mechanical testing is one such promising method. In this work, microcompression pillars are fabricated from a Fe2+ ion irradiated bulk specimen of a model Fe-9%Cr oxide dispersion strengthened (ODS) alloy. Yield strengths measured directly from TEM in situ compression tests are within expected values, and are consistent with predictions based on the irradiated microstructure. Measured elastic modulus values, once adjusted for the amount of deformation and deflection in the base material, are also within the expected range. A pillar size effect is only observed in samples with minimum dimension ≤100 nm due to the low inter-obstacle spacing in the as received and irradiated material. TEM in situ micropillar compression tests hold great promise for quantitatively determining mechanical properties of shallow ion-irradiated layers.

  5. The physical metallurgy of mechanically-alloyed, dispersion-strengthened Al-Li-Mg and Al-Li-Cu alloys

    NASA Technical Reports Server (NTRS)

    Gilman, P. S.

    1984-01-01

    Powder processing of Al-Li-Mg and Al-Li-Cu alloys by mechanical alloying (MA) is described, with a discussion of physical and mechanical properties of early experimental alloys of these compositions. The experimental samples were mechanically alloyed in a Szegvari attritor, extruded at 343 and 427 C, and some were solution-treated at 520 and 566 C and naturally, as well as artificially, aged at 170, 190, and 210 C for times of up to 1000 hours. All alloys exhibited maximum hardness after being aged at 170 C; lower hardness corresponds to the solution treatment at 566 C than to that at 520 C. A comparison with ingot metallurgy alloys of the same composition shows the MA material to be stronger and more ductile. It is also noted that properly aged MA alloys can develop a better combination of yield strength and notched toughness at lower alloying levels.

  6. Morphology, structure, and chemistry of nanoclusters in a mechanically alloyed nanostructured ferritic steel

    SciTech Connect

    Brandes, M. C.; Kovarik, Libor; Miller, Michael K.; Mills, M. J.

    2012-01-14

    Nanostructured ferritic steels have excellent high temperature creep properties and radiation tolerance due to the presence of a high density of Ti-Y-O-enriched nanoclusters. The morphology of the nanoclusters is found to be consistent with a truncated rhombic dodecahedron defined by the {l_brace}100{r_brace} and {l_brace}110{r_brace} planes in the Fe matrix. The derived symmetry and the compositional information indicate that the nanoclusters are inconsistent with the cubic Y2Ti2O7 or the polymorphs of Y2TiO5 phase. Possible structural models are discussed.

  7. Study of the Structure, Composition, and Stability of Yttrium-Ti-Oxygen nm-Scale Features in Nano-Structured Ferritic Alloys

    NASA Astrophysics Data System (ADS)

    Cunningham, Nicholas John

    This work advances the understanding of the Y-Ti-O nanofeatures (NFs) in nanostructured ferritic alloys (NFAs); a class of high temperature, oxide dispersion strengthened iron alloys with applications in both advanced fission and fusion reactors. NFAs exhibit high creep strength up to 800ºC and a remarkable radiation damage tolerance and He management. However, the NFs, which are responsible for these properties, are not fully understood. This work addresses key questions including: a) what is the NF structure and composition and how are they affected by alloy composition and processing; b) what is the NFA long-term thermal stability; c) and what alternative processing paths are available to reduce costs and produce more uniform NF distributions? A detailed study using small angle neutron scattering (SANS), transmission electron microscopy (TEM-group member Y. Wu), and atom probe tomography (APT) evaluated the NF average size (), number density (N), volume fraction (f), composition, and structure in two heats of the commercial NFA MA957. The and N were ≈2.6 nm and ≈5x1023 m-3 , respectively, for both heats, with TEM indicating the NF are Y 2Ti2O7. However, SANS indicates a mixture of NF compositions or atomic densities with a difference between the heats, while APT shows compositions with ≈ 10% Cr and a Y/Ti ratio < 1. However, microscope artifacts such as preferential undercounting of Y and O or trajectory aberrations that prevent resolving Ti segregation to the NF-matrix interface could account for the discrepancy. The microstructure and NFs in MA957 were stable for long times at temperatures up to 900ºC. Notably, Ti in the matrix and some from the NFs migrates to large, Ti-rich phases. Aging at higher temperatures up to 1000ºC for 19.5 kh produced modest coarsening for ≈ 3.8 nm and ≈30% increase in grain size for a corresponding 13% reduction in microhardness. A coarsening model shows no significant NF coarsening will occur at temperatures less than

  8. Influence of nanovoids on α-α' phase separation in FeCrAl oxide dispersion strengthened alloy

    SciTech Connect

    Capdevila, Carlos; Aranda, M. M.; Rememnteria, R.; Dominquez-Reyes, R.; Uriones-Garrote, E.; Miller, Michael K.

    2015-08-10

    The presence of nanovoids in the vicinity of oxide particles in FeCrAl oxide dispersion strengthened (ODS) alloy has been identified. These nanovoids are inherent to the manufacturing route and remain quite resistant during heat treatments. Positron annihilation spectroscopy (PAS) experiments demonstrate that these nanovoids trap Cr inside thereby reducing the Cr-content in the matrix. In conclusion, this might lead to a delay in the α–α' phase separation process as observed by atom probe tomography (APT).

  9. Thermal activation mechanisms and Labusch-type strengthening analysis for a family of high-entropy and equiatomic solid-solution alloys

    DOE PAGES

    Wu, Zhenggang; Gao, Yanfei; Bei, Hongbin

    2016-11-01

    To understand the underlying strengthening mechanisms, thermal activation processes are investigated from stress-strain measurements with varying temperatures and strain rates for a family of equiatomic quinary, quaternary, ternary, and binary, face-center-cubic-structured, single phase solid-solution alloys, which are all subsystems of the FeNiCoCrMn high-entropy alloy. Our analysis suggests that the Labusch-type solution strengthening mechanism, rather than the lattice friction (or lattice resistance), governs the deformation behavior in equiatomic alloys. First, upon excluding the Hall-Petch effects, the activation volumes for these alloys are found to range from 10 to 1000 times the cubic power of Burgers vector, which are much larger thanmore » that required for kink pairs (i.e., the thermal activation process for the lattice resistance mechanism in body-center-cubic-structured metals). Second, the Labusch-type analysis for an N-element alloy is conducted by treating M-elements (M < N) as an effective medium and summing the strengthening contributions from the rest of N-M elements as individual solute species. For all equiatomic alloys investigated, a qualitative agreement exists between the measured strengthening effect and the Labusch strengthening factor from arbitrary M to N elements based on the lattice and modulus mismatches. Furthermore, the Labusch strengthening factor provides a practical critique to understand and design such compositionally complex but structurally simple alloys.« less

  10. Thermal activation mechanisms and Labusch-type strengthening analysis for a family of high-entropy and equiatomic solid-solution alloys

    SciTech Connect

    Wu, Zhenggang; Gao, Yanfei; Bei, Hongbin

    2016-11-01

    To understand the underlying strengthening mechanisms, thermal activation processes are investigated from stress-strain measurements with varying temperatures and strain rates for a family of equiatomic quinary, quaternary, ternary, and binary, face-center-cubic-structured, single phase solid-solution alloys, which are all subsystems of the FeNiCoCrMn high-entropy alloy. Our analysis suggests that the Labusch-type solution strengthening mechanism, rather than the lattice friction (or lattice resistance), governs the deformation behavior in equiatomic alloys. First, upon excluding the Hall-Petch effects, the activation volumes for these alloys are found to range from 10 to 1000 times the cubic power of Burgers vector, which are much larger than that required for kink pairs (i.e., the thermal activation process for the lattice resistance mechanism in body-center-cubic-structured metals). Second, the Labusch-type analysis for an N-element alloy is conducted by treating M-elements (M < N) as an effective medium and summing the strengthening contributions from the rest of N-M elements as individual solute species. For all equiatomic alloys investigated, a qualitative agreement exists between the measured strengthening effect and the Labusch strengthening factor from arbitrary M to N elements based on the lattice and modulus mismatches. Furthermore, the Labusch strengthening factor provides a practical critique to understand and design such compositionally complex but structurally simple alloys.

  11. Thermal activation mechanisms and Labusch-type strengthening analysis for a family of high-entropy and equiatomic solid-solution alloys

    DOE PAGES

    Wu, Zhenggang; Gao, Yanfei; Bei, Hongbin

    2016-11-01

    To understand the underlying strengthening mechanisms, thermal activation processes are investigated from stress-strain measurements with varying temperatures and strain rates for a family of equiatomic quinary, quaternary, ternary, and binary, face-center-cubic-structured, single phase solid-solution alloys, which are all subsystems of the FeNiCoCrMn high-entropy alloy. Our analysis suggests that the Labusch-type solution strengthening mechanism, rather than the lattice friction (or lattice resistance), governs the deformation behavior in equiatomic alloys. First, upon excluding the Hall-Petch effects, the activation volumes for these alloys are found to range from 10 to 1000 times the cubic power of Burgers vector, which are much larger thanmore » that required for kink pairs (i.e., the thermal activation process for the lattice resistance mechanism in body-center-cubic-structured metals). Second, the Labusch-type analysis for an N-element alloy is conducted by treating M-elements (M < N) as an effective medium and summing the strengthening contributions from the rest of N-M elements as individual solute species. For all equiatomic alloys investigated, a qualitative agreement exists between the measured strengthening effect and the Labusch strengthening factor from arbitrary M to N elements based on the lattice and modulus mismatches. Furthermore, the Labusch strengthening factor provides a practical critique to understand and design such compositionally complex but structurally simple alloys.« less

  12. Thermal activation mechanisms and Labusch-type strengthening analysis for a family of high-entropy and equiatomic solid-solution alloys

    SciTech Connect

    Wu, Zhenggang; Gao, Yanfei; Bei, Hongbin

    2016-11-01

    To understand the underlying strengthening mechanisms, thermal activation processes are investigated from stress-strain measurements with varying temperatures and strain rates for a family of equiatomic quinary, quaternary, ternary, and binary, face-center-cubic-structured, single phase solid-solution alloys, which are all subsystems of the FeNiCoCrMn high-entropy alloy. Our analysis suggests that the Labusch-type solution strengthening mechanism, rather than the lattice friction (or lattice resistance), governs the deformation behavior in equiatomic alloys. First, upon excluding the Hall-Petch effects, the activation volumes for these alloys are found to range from 10 to 1000 times the cubic power of Burgers vector, which are much larger than that required for kink pairs (i.e., the thermal activation process for the lattice resistance mechanism in body-center-cubic-structured metals). Second, the Labusch-type analysis for an N-element alloy is conducted by treating M-elements (M < N) as an effective medium and summing the strengthening contributions from the rest of N-M elements as individual solute species. For all equiatomic alloys investigated, a qualitative agreement exists between the measured strengthening effect and the Labusch strengthening factor from arbitrary M to N elements based on the lattice and modulus mismatches. Furthermore, the Labusch strengthening factor provides a practical critique to understand and design such compositionally complex but structurally simple alloys.

  13. Superplastic forming and diffusion bonding of rapidly solidified, dispersion strengthened aluminum alloys for elevated temperature structural applications

    NASA Technical Reports Server (NTRS)

    Ting, E. Y.; Kennedy, J. R.

    1989-01-01

    Rapidly solidified alloys, based upon the Al-Fe-V-Si system and designed for elevated temperature applications, were evaluated for superplasticity and diffusion bonding behavior. Alloys with 8, 16, 27, and 36 volume percent silicide dispersoids were produced; dispersoid condition was varied by rolling at 300, 400, and 500 C (572, 752, and 932 F). Superplastic behavior was evaluated at strain rates from 1 x 10(exp -6)/s to 8.5/s at elevated temperatures. The results indicate that there was a significant increase in elongation at higher strain rates and at temperatures above 600 C (1112 F). However, the exposure of the alloys to temperatures greater than 600 C (1112 F) resulted in the coarsening of the strengthening dispersoid and the degradation of mechanical properties. Diffusion bonding was possible using low gas pressure at temperatures greater than 600 C (1112 F) which also resulted in degraded properties. The bonding of Al-Fe-V-Si alloys to 7475 aluminum alloy was performed at 516 C (960 F) without significant degradation in microstructure. Bond strengths equal to 90 percent that of the base metal shear strength were achieved. The mechanical properties and microstructural characteristics of the alloys were investigated.

  14. High temperature high cycle fatigue behavior of new aluminum alloy strengthened by (Co, Ni)3Al4 particles

    NASA Astrophysics Data System (ADS)

    Kim, Kyu-Sik; Sung, Si-Young; Han, Bum-Suck; Jung, Chang-Yeol; Lee, Kee-Ahn

    2014-03-01

    High cycle fatigue (HCF) behavior of a new heat-resistant aluminum alloy at elevated temperature was investigated. This alloy consists of an α-Al matrix, a small amount of precipitated Mg2Si, and distributed (Co, Ni)3Al4 strengthening particles. HCF tests were conducted with a stress ratio of (R)=0 and a frequency of (F)=30 Hz at 130 °C. The fatigue limit (maximum stress) of this alloy was 120 MPa at 107 cycles. This is a value superior to that of conventional heat-resistant aluminum alloys such as the A319 alloy. Furthermore, regardless of the stress conditions, the new heat-resistant Al alloy has an outstanding fatigue life at high temperatures. The results of fractography observation showed that second phases, especially (Co, Ni)3Al4 particles, were effective to the resistance of fatigue crack initiation and propagation. On the other hand, Mg2Si particles were more easily fractured by the fatigue crack. This study also clarifies the micromechanism of fatigue deformation behavior at elevated temperature related to its microstructure.

  15. Fabrication of Ta2O5 Dispersion-Strengthened Mo-Si-B Alloy by Powder Metallurgical Method

    NASA Astrophysics Data System (ADS)

    Byun, Jong Min; Choi, Won June; Bang, Su-Ryong; Park, Chun Woong; Do Kim, Young

    2017-01-01

    In this study, we investigate the effect of oxide dispersion strengthening on mechanical properties by dispersion of nano-sized Ta2O5 particles in Mo-Si-B alloy. A Mo-Si-B core-shell powder consisting of two intermetallic compounds of Mo5SiB2 and Mo3Si as the core and nano-sized Mo solid solution surrounding intermetallic compounds was fabricated by chemical vapor transport. And Mo-Si-B core-shell powder with uniformly dispersed nano-sized Ta2O5 particles on the surface of a Mo solid solution shell was produced by a wet blending process with TaCl5 solution and heat treatment. Then, pressureless sintering was performed at 1400°C for 3 h under a H2 atmosphere. The hardness and fracture toughness of the Ta2O5-dispersed Mo-Si-B alloy were measured using Vickers hardness and 3-point bending tests, respectively. The Vickers hardness and fracture toughness of the fabricated Mo-Si-B-Ta2O5 alloy were more improved than that of the Mo-Si-B alloy fabricated using core-shell powder with no addition of Ta2O5 particles (Mo-Si-B alloy: 353 Hv, 13.5 MPa·√m, Mo-Si-B-Ta2O5 alloy: 509 Hv, 15.1 MPa·√m).

  16. Effect of tube processing methods on microstructure, mechanical properties and irradiation response of 14YWT nanostructured ferritic alloys

    DOE PAGES

    Aydogan, E.; Maloy, S. A.; Anderoglu, O.; ...

    2017-06-06

    In this research, innovative thermal spray deposition (Process I) and conventional hot extrusion processing (Process II) methods have been used to produce thin walled tubing (~0.5 mm wall thickness) out of 14YWT, a nanostructured ferritic alloy. The effects of processing methods on the microstructure, mechanical properties and irradiation response have been investigated by using scanning electron microscopy (SEM), transmission electron microscopy (TEM) and, micro- and nano-hardness techniques. It has been found that these two processes have a significant effect on the microstructure and mechanical properties of the as-fabricated 14YWT tubes. Even though both processing methods yield the formation of variousmore » size Y-Ti-O particles, the conventional hot extrusion method results in a microstructure with smaller, homogenously distributed nano-oxides (NOs, Y-Ti-O particles < 5 nm) with higher density. Therefore, Process II tubes exhibit twice the hardness of Process I tubes. It has also been found that these two tremendously different initial microstructures strongly affect irradiation response in these tubes under extremely high dose ion irradiations up to 1100 peak dpa at 450 °C. The finer, denser and homogenously distributed NOs in the Process II tube result in a reduction in swelling by two orders of magnitude. On the other hand, inhomogeneity of the initial microstructure in the Process I tube leads to large variations in both swelling and irradiation induced hardening. Moreover, hardening mechanisms before and after irradiation were measured and compared with detailed calculations. In conclusion, this study clearly indicates the crucial effect of initial microstructure on radiation response of 14YWT alloys.« less

  17. Ab Initio Investigation of He Bubbles at the Y2Ti2O7-Fe Interface in Nanostructured Ferritic Alloys

    NASA Astrophysics Data System (ADS)

    Danielson, Thomas; Tea, Eric; Hin, Celine

    Nanostructured ferritic alloys are promising materials candidates for the next generation of nuclear reactors due to their ability to withstand high temperatures, high pressures, high neutron flux and especially, the presence of high concentrations of transmutation product helium. As helium diffuses through the matrix, large number densities of complex oxide nanoclusters, namely Y2Ti2O7, Y2O3 and Y2TiO5, act as trapping sites for individual helium atoms and helium clusters. Consequently, there is a significant decrease in the amount of helium that reaches grain boundaries, mitigating the threat of pressurized bubble formation and embrittlement. In order to understand the helium trapping mechanisms of the oxides at a fundamental level, the interface between the nanoclusters and the iron matrix must be modeled. We present results obtained using density functional theory on the Y2Ti2O7-Fe interface where the structure has been modeled based on experimental observations. Helium has been added along the interface in order to investigate the influence of helium on the structure and to obtain thermodynamic and kinetic parameters of helium along the interface.

  18. Mechanical alloyed Ho3+ doping in CoFe2O4 spinel ferrite and understanding of magnetic nanodomains

    NASA Astrophysics Data System (ADS)

    Panneer Muthuselvam, I.; Bhowmik, R. N.

    2010-04-01

    We doped Ho3+ in CoFe1.95Ho0.05O4 spinel ferrite by mechanical alloying and subsequent annealing at different temperatures (600-1200 °C). We understood the structural and magnetic properties of the samples using X-ray diffraction, SEM, Thermal analysis (TGA and DTA), and VSM measurement. The samples have shown structural stabilization within cubic spinel phase for the annealing temperature (TAN)≥800 °C. Thermal activated grain growth kinetics has been accompanied with the substantial decrease in lattice strain. The gain size dependent magnetism is evident from the variation of magnetic moment, remanent magnetization and coercivity of the material. The paramagnetic to ferrimagnetic transition temperature TC (˜805 K) seems to be grain size independent in the present material. The magnetic nanograins, either single domain/pseudo-single domain (50-64 nm) or multi-domain (above 64 nm) regime, showed superparamagnetic blocking below Tm, which is below TC (805 K) and also well above the room temperature.

  19. Development of High-Temperature Ferritic Alloys and Performance Prediction Methods for Advanced Fission Energy Systems

    SciTech Connect

    G. RObert Odette; Takuya Yamamoto

    2009-08-14

    Reports the results of a comprehensive development and analysis of a database on irradiation hardening and embrittlement of tempered martensitic steels (TMS). Alloy specific quantitative semi-empirical models were derived for the dpa dose, irradiation temperature (ti) and test (Tt) temperature of yield stress hardening (or softening) .

  20. Interaction between multi-component lanthanide alloy and ferritic-martensitic steel

    NASA Astrophysics Data System (ADS)

    Kim, Jun Hwan; Cheon, Jin Sik; Kim, June Hyung; Lee, Byoung Oon; Lee, Chan Bock

    2014-09-01

    Studies were carried out to evaluate the effect of lanthanide elements which are generated during the fission process on the interaction between metal fuel and cladding material. Quartenary lanthanide alloy as Nd-Ce-Pr-La and Sm-contained quintenary alloy were manufactured by vacuum arc remelting and a diffusion couple test with HT9 (12Cr1MoWV) alloy was carried out at 660 and 700 °C for up to 231 h followed by microstructural analysis. The results showed that interdiffusion between lanthanide element (Nd, Ce) and Fe took place as the diffusion couple test proceeds to form intermetallic compounds as an RE2(Fe,Cr)17 (RE=Nd, Ce, Pr, La) type. As the number of alloying elements increased, the reaction layer thickness increased, but a deviation of the theoretical non-linear relationship as well as an increase in the rate exponent occurred. Instantaneous diffusion of Fe into a lanthanide side and its associated Fe depletion beneath the interface acted as the major driving force in forming the reaction layer. The addition of Ce enhanced the Nd diffusion and increased the layer growth when compared to pure Nd alone.

  1. Effects of thermal and mechanical processing on microstructures and desired properties of particle-strengthened copper-chromium-niobium alloys

    NASA Astrophysics Data System (ADS)

    Anderson, Kenneth Reed

    Ternary Cu-Cr-Nb alloys, particularly Cu-8 Cr-4 Nb (in at.%), have demonstrated good thermal stability as well as high strength and high conductivity at low and high temperatures. This behavior---due to the insoluble and strong Cr2Nb intermetallic phase that forms from the 2:1 Cr/Nb ratio---has put Cu-Cr-Nb alloys at the forefront as the next-generation particle-strengthened Cu alloys for aerospace applications. The initial powder material, produced by Ar-gas atomization, has a bimodal size distribution of Cr2Nb precipitates. Primary Cr2Nb precipitates, formed congruently from the melt, are typically ˜1 mum in size, and secondary Cr2Nb particles, precipitated from atomized solid solution, are typically 30--200 nm in size. This study provides the first detailed examination of the stability and strengthening effects of these particles in Cu-Cr-Nb alloys. Extruded Cu-8 Cr-4 Nb exposed to temperatures of up to 1323 K for up to 100 hr sustained a drop in strength of only 25--30%. This investigation also revealed that the primary particles, usually situated at grain boundaries and triple points, provide a direct grain boundary pinning effect, and moreover, an indirect, grain boundary strengthening effect, but virtually no Orowan strengthening effect. The secondary Cr2Nb particles, typically found within grains (and to a lesser extent, at grain boundaries), do provide Orowan strengthening. For extruded material, it was established that grain-boundary strengthening (Hall-Petch effect) accounts for about two-thirds of the overall strength of material, with Orowan effects essentially contributing the remainder. The proven thermal stability, strengthening effects and, more importantly, strength retention, was the driving force to further improve upon these attributes via microstructural refinement of Cu-Cr-Nb alloys. Mechanical milling (MM) of Cu-4 Cr-2 Nb and Cu-8 Cr-2 Nb produced an increase in hot pressed Vickers hardness of 122% and 96%, respectively. However, MM also

  2. Design and development of NiTi-based precipitation-strengthened high-temperature shape memory alloys for actuator applications

    NASA Astrophysics Data System (ADS)

    Hsu, Derek Hsen Dai

    As a vital constituent in the field of smart materials and structures, shape memory alloys (SMAs) are becoming ever-more important due to their wide range of commercial and industrial applications such as aircraft couplings, orthodontic wires, and eyeglasses frames. However, two major obstacles preventing SMAs from fulfilling their potential as excellent actuator materials are: 1) the lack of commercially-viable SMAs that operate at elevated temperatures, and 2) the degradation of mechanical properties and shape memory behavior due to thermal cyclic fatigue. This research utilized a thermodynamically-driven systems design approach to optimize the desired properties by controlling the microstructure and processing of high-temperature SMAs (HTSMAs). To tackle the two aforementioned problems with HTSMAs, the introduction of Ni2TiAl coherent nanoprecipitates in a Ni-Ti-Zr/Hf HTSMA matrix is hypothesized to strengthen the martensite phase while simultaneously increasing the transformation temperature. Differential scanning calorimetry (DSC) was used to determine the transformation temperatures and thermal cyclic stability of each alloy. Also, microstructural characterization was performed using X-ray diffraction (XRD), optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM), and atom probe tomography (APT). Lastly, compression testing was used to assess the mechanical behavior of the alloys. From the investigation of the first set of Ni48.5Ti31.5-X Zr20AlX (X = 0, 1, 2, 3) prototype alloys, Al addition was found to decrease the transformation temperatures, decrease the thermal cyclic stability, but also increase the strength due to the nucleation and growth of embrittling NiTi2 and NiTiZr Laves phases. However, the anticipated Heusler phase precipitation did not occur. The next study focused on Ni50Ti30-XHf20Al X (X = 0, 1, 2, 3, 4, 5) prototype alloys which replaced Zr with Hf to avoid the formation of brittle Laves phases

  3. Improving significantly the failure strain and work hardening response of LPSO-strengthened Mg-Y-Zn-Al alloy via hot extrusion speed control

    NASA Astrophysics Data System (ADS)

    Tan, Xinghe; Chee, Winston; Chan, Jimmy; Kwok, Richard; Gupta, Manoj

    2017-07-01

    The effect of hot extrusion speed on the microstructure and mechanical properties of MgY1.06Zn0.76Al0.42 (at%) alloy strengthened by the novel long-period stacking ordered (LPSO) phase was systematically investigated. Increase in the speed of extrusion accelerated dynamic recrystallization of α-Mg via particle-stimulated nucleation and grain growth in the alloy. The intensive recrystallization and grain growth events weakened the conventional basal texture and Hall-Petch strengthening in the alloy which led to significant improvement in its failure strain from 4.9% to 19.6%. The critical strengthening contribution from LPSO phase known for attributing high strength to the alloy was observed to be greatly undermined by the parallel competition from texture weakening and the adverse Hall-Petch effect when the alloy was extruded at higher speed. Absence of work hardening interestingly observed in the alloy extruded at lower speed was discussed in terms of its ultra-fine grained microstructure which promoted the condition of steady-state defect density in the alloy; where dislocation annihilation balances out the generation of new dislocations during plastic deformation. One approach to improve work hardening response of the alloy to prevent unstable deformation and abrupt failure in service is to increase the grain diameter in the alloy by judiciously increasing the extrusion speed.

  4. Heterogeneous Creep Deformations and Correlation to Microstructures in Fe-30Cr-3Al Alloys Strengthened by an Fe2Nb Laves Phase

    NASA Astrophysics Data System (ADS)

    Shassere, Benjamin; Yamamoto, Yukinori; Poplawsky, Jonathan; Guo, Wei; Babu, Sudarsanam Suresh

    2017-10-01

    A new Fe-Cr-Al (FCA) alloy system has been developed with good oxidation resistance and creep strength at high temperature. The alloy system is a candidate for use in future fossil-fueled power plants. The creep strength of these alloys at 973 K (700 °C) was found to be comparable with traditional 9 pct Cr ferritic-martensitic steels. A few FCA alloys with general composition of Fe-30Cr-3Al-.2Si- xNb ( x = 0, 1, or 2) with a ferrite matrix and Fe2Nb-type Laves precipitates were prepared. The detailed microstructural characterization of samples, before and after creep rupture testing, indicated precipitation of the Laves phase within the matrix, Laves phase at the grain boundaries, and a 0.5 to 1.5 μm wide precipitate-free zone (PFZ) parallel to all the grain boundaries. In these alloys, the areal fraction of grain boundary Laves phase and the width of the PFZ controlled the cavitation nucleation and eventual grain boundary ductile failure. A phenomenological model was used to compare the creep strain rates controlled by the effects of the particles on the dislocations within the grain and at grain boundaries. (The research sponsored by US-DOE, Office of Fossil Energy, the Crosscutting Research Program).

  5. Effect of prior creep at 1365 K on the room temperature tensile properties of several oxide dispersion strengthened alloys

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.

    1977-01-01

    An experimental study was conducted to determine whether oxide dispersion-strengthened (ODS) Ni-base alloys in wrought bar form are subject to creep degradation effects similar to those found in thin-gage sheet. The bar products evaluated included ODS-Ni, ODS-NiCr, and advanced ODS-NiCrAl types; the alloys included microstructures ranging from an essentially perfect single crystal to a structure consisting of very small elongated grains. Tensile test specimens were exposed to creep at various stress levels at 1365 K and then tensile tested at room temperature. Low residual tensile properties, change in fracture mode, appearance of dispersoid free bands, grain boundary cavitation, and/or internal oxidation are interpreted as creep degradation effects. The amount of degradation depends on creep strain, and degradation appears to be due to diffusional creep which produces dispersoid free bands around grain boundaries acting as vacancy sources.

  6. Method and Apparatus to Access Optimum Strength During Processing of Precipitation Strengthened Alloys

    NASA Technical Reports Server (NTRS)

    Cantrell, John H. (Inventor); Yost, William T. (Inventor)

    2001-01-01

    A method and apparatus are provided which enable the nondestructive testing of strength of a heat treated alloy. An alloy is insonified with an ultrasonic signal. The resulting convoluted signal is detected and the acoustic nonlinearity parameter is determined. The acoustic nonlinearity parameter shows a peak corresponding to a peak in material strength.

  7. Method to Produce Dispersion Strengthened Titanium Alloy Articles with High Creep Resistance.

    DTIC Science & Technology

    1989-07-25

    centered cubic beta phase. The important high-temperature properties for aerospace related applications of titanium alloys are: tensile strength, creep...the alloying elements tend to stabilize either the low-temperature close-packed hexagonal alpha phase, or the higher temperature allotrope, body

  8. The Effect of Milling Time on the Microstructural Characteristics and Strengthening Mechanisms of NiMo-SiC Alloys Prepared via Powder Metallurgy.

    PubMed

    Yang, Chao; Muránsky, Ondrej; Zhu, Hanliang; Thorogood, Gordon J; Avdeev, Maxim; Huang, Hefei; Zhou, Xingtai

    2017-04-06

    A new generation of alloys, which rely on a combination of various strengthening mechanisms, has been developed for application in molten salt nuclear reactors. In the current study, a battery of dispersion and precipitation-strengthened (DPS) NiMo-based alloys containing varying amounts of SiC (0.5-2.5 wt %) were prepared from Ni-Mo-SiC powder mixture via a mechanical alloying (MA) route followed by spark plasma sintering (SPS) and rapid cooling. Neutron Powder Diffraction (NPD), Electron Back Scattering Diffraction (EBSD), and Transmission Electron Microscopy (TEM) were employed in the characterization of the microstructural properties of these in-house prepared NiMo-SiC DPS alloys. The study showed that uniformly-dispersed SiC particles provide dispersion strengthening, the precipitation of nano-scale Ni₃Si particles provides precipitation strengthening, and the solid-solution of Mo in the Ni matrix provides solid-solution strengthening. It was further shown that the milling time has significant effects on the microstructural characteristics of these alloys. Increased milling time seems to limit the grain growth of the NiMo matrix by producing well-dispersed Mo₂C particles during sintering. The amount of grain boundaries greatly increases the Hall-Petch strengthening, resulting in significantly higher strength in the case of 48-h-milled NiMo-SiC DPS alloys compared with the 8-h-milled alloys. However, it was also shown that the total elongation is considerably reduced in the 48-h-milled NiMo-SiC DPS alloy due to high porosity. The porosity is a result of cold welding of the powder mixture during the extended milling process.

  9. The Effect of Milling Time on the Microstructural Characteristics and Strengthening Mechanisms of NiMo-SiC Alloys Prepared via Powder Metallurgy

    PubMed Central

    Yang, Chao; Muránsky, Ondrej; Zhu, Hanliang; Thorogood, Gordon J.; Avdeev, Maxim; Huang, Hefei; Zhou, Xingtai

    2017-01-01

    A new generation of alloys, which rely on a combination of various strengthening mechanisms, has been developed for application in molten salt nuclear reactors. In the current study, a battery of dispersion and precipitation-strengthened (DPS) NiMo-based alloys containing varying amounts of SiC (0.5–2.5 wt %) were prepared from Ni-Mo-SiC powder mixture via a mechanical alloying (MA) route followed by spark plasma sintering (SPS) and rapid cooling. Neutron Powder Diffraction (NPD), Electron Back Scattering Diffraction (EBSD), and Transmission Electron Microscopy (TEM) were employed in the characterization of the microstructural properties of these in-house prepared NiMo-SiC DPS alloys. The study showed that uniformly-dispersed SiC particles provide dispersion strengthening, the precipitation of nano-scale Ni3Si particles provides precipitation strengthening, and the solid-solution of Mo in the Ni matrix provides solid-solution strengthening. It was further shown that the milling time has significant effects on the microstructural characteristics of these alloys. Increased milling time seems to limit the grain growth of the NiMo matrix by producing well-dispersed Mo2C particles during sintering. The amount of grain boundaries greatly increases the Hall–Petch strengthening, resulting in significantly higher strength in the case of 48-h-milled NiMo-SiC DPS alloys compared with the 8-h-milled alloys. However, it was also shown that the total elongation is considerably reduced in the 48-h-milled NiMo-SiC DPS alloy due to high porosity. The porosity is a result of cold welding of the powder mixture during the extended milling process. PMID:28772747

  10. Microstructure and Strengthening Mechanisms in an Ultrafine Grained Al-Mg-Sc Alloy Produced by Powder Metallurgy

    SciTech Connect

    Tammy J. Harrell; Troy D. Topping; Haiming Wen; Tao Hu; JULIE M. SCHOENUNG; ENRIQUE J. LAVERNIA

    2014-12-01

    Additions of Sc to an Al-Mg matrix were investigated, paying particular attention to the influence of Al3Sc precipitates and other dispersoids, as well as grain size, on mechanical behavior. Prior studies have shown that Sc significantly increases the strength of coarse-grained Al-Mg alloys. Prompted by these findings, we hypothesized that it would be of fundamental and technological interest to study the behavior of Sc additions to an ultrafine-grained (UFG) microstructure (e.g., 100’s nm). Accordingly, we investigated the microstructural evolution and mechanical behavior of a cryomilled ultrafine grained Al-5Mg-0.4Sc (wt pct) and compared the results to those of an equivalent fine-grained material (FG) produced by powder metallurgy. Experimental materials were consolidated by hot isostatic pressing (HIP’ing) followed by extrusion or dual mode dynamic forging. Under identical processing conditions, UFG materials generate large Al3Sc precipitates with an average diameter of 154 nm and spaced approximately 1 to 3 µm apart, while precipitates in the FG materials have a diameter of 24 nm and are spaced 50 to 200 nm apart. The strengthening mechanisms are calculated for all materials and it is determined that the greatest strengthening contributions for the UFG and FG materials are Mg-O/N dispersion strengthening and precipitate strengthening, respectively.

  11. Precipitation-Strengthened, High-Temperature, High-Force Shape Memory Alloys

    NASA Technical Reports Server (NTRS)

    Noebe, Ronald D.; Draper, Susan L.; Nathal, Michael V.; Crombie, Edwin A.

    2008-01-01

    Shape memory alloys (SMAs) are an enabling component in the development of compact, lightweight, durable, high-force actuation systems particularly for use where hydraulics or electrical motors are not practical. However, commercial shape memory alloys based on NiTi are only suitable for applications near room temperature, due to their relatively low transformation temperatures, while many potential applications require higher temperature capability. Consequently, a family of (Ni,Pt)(sub 1-x)Ti(sub x) shape memory alloys with Ti concentrations ranging from about 15 to 25 at.% have been developed for applications in which there are requirements for SMA actuators to exert high forces at operating temperatures higher than those of conventional binary NiTi SMAs. These alloys can be heat treated in the range of 500 C to produce a series of fine precipitate phases that increase the strength of alloy while maintaining a high transformation temperature, even in Ti-lean compositions.

  12. Compositional effects on mechanical properties of hafnium-carbide-strengthened molybdenum alloys

    NASA Technical Reports Server (NTRS)

    Witzke, W. R.

    1975-01-01

    The mechanical properties of swaged rod thermomechanically processed from arc melted Mo-2Re-Hf-C alloys containing as much as 0.9-mol% HfC were evaluated. The low-temperature ductilities of these alloys were not influenced by the amount of HfC present but by the amount of Hf in excess of stoichiometry. Maximum ductility occurred at 0.2- to 0.3-at.% excess Hf. At 0.3- to 0.5-mol% HfC, alloy strength varied directly with the Mo content of extracted carbide particles, both decreasing as the amount of excess Hf increased. Additions of 2-at.% Re had little effect on strength or ductility. Tensile and creep strengths of Mo-2Re-0.7Hf-0.5C alloy equaled or exceeded those of other high strength Mo alloys.

  13. Composition effects on mechanical properties of HfC-strengthened molybdenum alloys

    NASA Technical Reports Server (NTRS)

    Witzke, W. R.

    1976-01-01

    The mechanical properties of swaged rod thermomechanically processed from arc-melted Mo-2Re-Hf-C alloys containing as much as 0.9 mol pct HfC have been evaluated. The low temperature ductilities of these alloys were not influenced by the amount of HfC present but by the amount of Hf in excess of stoichiometry. Maximum ductility occurred at 0.2 to 0.3 at. pct excess Hf. At 0.3 to 0.5 mol pct HfC, alloy strength varied directly with the Mo content of extracted carbide particles, both decreasing as the amount of excess Hf increased. Additions of 2 at. pct Re had little effect on strength or ductility. Tensile and creep strengths of Mo-2Re-0.7Hf-0.5C alloy equaled or exceeded those of other high strength Mo alloys.

  14. Composition effects on mechanical properties of HfC-strengthened molybdenum alloys

    NASA Technical Reports Server (NTRS)

    Witzke, W. R.

    1976-01-01

    The mechanical properties of swaged rod thermomechanically processed from arc-melted Mo-2Re-Hf-C alloys containing as much as 0.9 mol pct HfC have been evaluated. The low temperature ductilities of these alloys were not influenced by the amount of HfC present but by the amount of Hf in excess of stoichiometry. Maximum ductility occurred at 0.2 to 0.3 at. pct excess Hf. At 0.3 to 0.5 mol pct HfC, alloy strength varied directly with the Mo content of extracted carbide particles, both decreasing as the amount of excess Hf increased. Additions of 2 at. pct Re had little effect on strength or ductility. Tensile and creep strengths of Mo-2Re-0.7Hf-0.5C alloy equaled or exceeded those of other high strength Mo alloys.

  15. Summary of Prior Work on Joining of Oxide Dispersion-Strengthened Alloys

    SciTech Connect

    Wright, Ian G; Tatlock, Gordon J; Badairy, H.; Chen, C-L.

    2009-08-01

    There is a range of joining techniques available for use with ODS alloys, but care should be exercised in matching the technique to the final duty requirements of the joint. The goal for joining ODS alloys is a joint with no local disruption of the distribution of the oxide dispersion, and no significant change in the size and orientation of the alloy microstructure. Not surprisingly, the fusion welding processes typically employed with wrought alloys produce the least satisfactory results with ODS alloys, but some versions, such as fusion spot welding, and the laser and electron-beam welding technologies, have demonstrated potential for producing sound joints. Welds made using solid-state spot welding reportedly have exhibited parent metal properties. Thus, it is possible to employ processes that result in significant disruption of the alloy microstructure, as long as the processing parameters are adjustment to minimize the extent of or influence of the changes in the alloy microstructure. Selection among these joining approaches largely depends on the particular application and component configuration, and an understanding of the relationships among processing, alloy microstructure, and final properties is key. Recent developments have resulted in friction welding evolving to be a prime method for joining ODS sheet products, and variants of brazing/diffusion bonding have shown excellent promise for use with tubes and pipes. The techniques that come closest to the goal defined above involve solid-state diffusion bonding and, in particular, it has been found that secondary recrystallization of joints made by pulsed plasma-assisted diffusion can produce the desired, continuous, large alloy grain structure through the joint. Such joints have exhibited creep rupture failure at >82% of the load needed to fail the monolithic parent alloy at 1000 C.

  16. Effects of alloying and processing modifications on precipitation and strength in 9%Cr ferritic/martensitic steels for fast reactor cladding

    NASA Astrophysics Data System (ADS)

    Tippey, Kristin E.

    P92 was modified with respect to alloying and processing in the attempt to enhance high-temperature microstructural stability and mechanical properties. Alloying effects were modeled in ThermoCalcRTM and analyzed with reference to literature. ThermoCalcRTM modeling was conducted to design two low-carbon P92-like low-carbon alloys with austenite stabilized by alternative alloying; full conversion to austenite allows for a fully martensitic structure. Goals included avoidance of Z-phase, decrease of M23C6 phase fraction and maintained or increased MX phase fraction. Fine carbonitride precipitation was optimized by selecting alloying compositions such that all V and Nb could be solutionized at temperatures outside the delta-ferrite phase field. A low-carbon alloy (LC) and a low-carbon-zero-niobium alloy (0Nb) were identified and fabricated. This low-carbon approach stems from the increased creep resistance reported in several low-carbon alloys, presumably from reduced M23C6 precipitation and maintained MX precipitation [1], although these low-carbon alloys also contained additional tungsten (W) and cobalt (Co) compared to the base P92 alloy. The synergistic effect of Co and W on the microstructure and mechanical properties are difficult to deconvolute. Higher solutionizing temperatures allow more V and Nb into solution and increase prior austenite grain size; however, at sufficiently high temperatures delta-ferrite forms. Optimal solutionizing temperatures to maximize V and Nb in solution, while avoiding the onset of the delta ferrite phase field, were analyzed in ThermoCalcRTM. Optical microscopy showed ThermoCalc RTM predicted higher delta-ferrite onset temperatures of 20 °C in P92 alloys to nearly 50 °C in the designed alloys of the critical temperature. Identifying the balance where maximum fine precipitation is achieved and delta-ferrite avoided is a key factor in the design of an acceptable P92-like alloy for Generation IV reactor cladding. Processing was

  17. Effect of Annealing on the Electrical Resistivity and Strengthening of Low-Alloy Alloys of the Al - Zr - Si System

    NASA Astrophysics Data System (ADS)

    Alabin, A. N.; Belov, N. A.; Korotkova, N. O.; Samoshinal, M. E.

    2017-01-01

    The effect of annealing at up to 550°C on the electrical resistivity ρ and HB hardness of low-alloy alloys of the Al - Zr - Si system containing up to 0.3% Zr and 0.3% Si is studied. The Thermo-Calc software is used to analyze the phase composition of the system. The computed and experimental data are used to determine the lower and upper limits for heating of cast preforms from Al - Zr alloys (shaped castings and ingots). It is shown that heating below 400°C and above 450°C is not expedient, because it increases the duration of the annealing in the former case and lowers the hardening effect due to coarsening of the Zr-containing particles in the latter case.

  18. The softening effect of heat-treated strengthened Al-Zn-Mg alloy in welding process

    NASA Astrophysics Data System (ADS)

    Zhang, Xiaohong; Chen, Jingqing; Zhang, Kang; Chen, Hui

    2017-07-01

    Weld joint softening occurs during the welding process of heat-treatable aluminum alloys and strongly influences the mechanical properties. In this work, the softening of heat-treated Al-Zn-Mg alloy was studied in the multipass welding process. By Gleeble-3500 thermal-mechanical simulator, the heat treatment and tensile test with welding thermal cycles were carried out to simulate the microstructure evolution and mechanical softening during multipass welding. After that, the softening mechanism of the HAZ was analyzed by microstructure analysis. The results indicate that the heat-treated Al-Zn-Mg alloy exhibited obvious softening after several thermal cycles with peak temperature higher than 200∘C, and this phenomenon is worse with increasing peak temperature. Based on the microstructure analysis, it was found that the reinforcement phase changes according to the applied thermal cycles, which strongly affects the strength of Al-Zn-Mg alloys.

  19. Process for the synthesis of nanophase dispersion-strengthened aluminum alloy

    DOEpatents

    Barbour, John C.; Knapp, James Arthur; Follstaedt, David Martin; Myers, Samuel Maxwell

    1998-12-15

    A process for fabricating dispersion-strengthened ceramic-metal composites is claimed. The process comprises in-situ interaction and chemical reaction of a metal in gaseous form with a ceramic producer in plasma form. Such composites can be fabricated with macroscopic dimensions. Special emphasis is placed on fabrication of dispersion-strengthened aluminum oxide-aluminum composites, which can exhibit flow stresses more characteristic of high strength steel.

  20. Development of a Nitride Dispersion Strengthened (NDS) Metallic Alloy for High-Temperature Recuperators

    DTIC Science & Technology

    1985-06-01

    that deep aluminum diffusion will not occur; instead, a nickel- aluminide coating will form only on the brazing alloy and will not effect the strength...needed, perhaps in the brazing alloy, since high silicon is reported to cause adverse interaction with diffusion aluminide coatings . Test results to...summary of results in Table 2-29 and in Figure 2-21, which shows representative metallographic cross sec- tions.) The aluminide - coated Incoloy 800H

  1. Effects of Thermal and Mechanical Processing on Microstructures and Desired Properties of Particle-Strengthened Cu-Cr-Nb Alloys

    NASA Technical Reports Server (NTRS)

    Anderson, Kenneth Reed

    2000-01-01

    Ternary Cu-Cr-Nb alloys, particularly Cu-8 Cr-4 Nb (in at.%), have demonstrated good thermal stability as well as high strength and conductivity at elevated temperatures. The initial powder material has a bimodal size distribution of Cr2Nb precipitates. Primary Cr2Nb precipitates are approx. 1 micron, and secondary Cr2Nb particles are 30-200 nm. The particle coarsening was analyzed and found to follow LSW-type behavior, This study provides a detailed examination of the stability and strengthening effects of Cr2Nb particles. This investigation also revealed that the primary particles provide direct grain boundary pinning and indirect grain boundary strengthening but virtually no Orowan strengthening. The secondary particles found within grains do provide Orowan strengthening. For extruded material, grain bound-ary strengthening (Hall-Petch effect) accounts for two-thirds of the strength with Orowan effects contributing the remainder. The proven advantages of Cu-Cr-Nb were the motivation to improve these attributes via microstructural refinement. Mechanical milling (MM) of Cu- 4 Cr-2 Nb and Cu-8 Cr-2 Nb produced an increase in hot pressed Vickers hardness of 122% and 96%, respectively. The increase in hardness was more due to Cu grain-size refinement than to Cr,,Nb refinement. This study also demonstrated enhanced stability of MM Cu-4 Cr-2 Nb. Hot pressed 4 h milled Cu-4 Cr-2 Nb experienced only a 22% drop in hardness when annealed at 1273 K for 50 h versus a 30% drop for extruded Cu-8 Cr-4 Nb. The goal of improving the strength and stability of Cu-4 Cr-2 Nb to better than such properties for as- extruded Cu-8 Cr-4 Nb has been met. In addition, a figure-of-merit (FOM) coupling hardness and thermal conductivity was maximized for the case of 4 h milled Cu-4 Cr-2 Nb material. Overall, Cu-Cr-Nb alloys not only possess high strength, conductivity and thermal stability but also can be further developed to improve strength and stability.

  2. Interdiffusion Behavior of Al-Rich Oxidation Resistant Coatings on Ferritic-Martensitic Alloys

    SciTech Connect

    Velraj, S.; Zhang, Ying; Hawkins, W. E.; Pint, Bruce A.

    2012-06-21

    We investigated interdiffusion of thin Al-rich coatings synthesized by chemical vapor deposition (CVD) and pack cementation on 9Cr ferritic–martensitic alloys in the temperature range of 650–700°C. The compositional changes after long-term exposures in laboratory air and air + 10 vol% H2O were examined experimentally. Interdiffusion was modeled by a modified coating oxidation and substrate interdiffusion model (COSIM) program. The modification enabled the program to directly input the concentration profiles of the as-deposited coating determined by electron probe microanalysis (EPMA). Reasonable agreement was achieved between the simulated and experimental Al profiles after exposures. Moreover, the model was also applied to predict coating lifetime at 650–700°C based on a minimum Al content (Cb) required at the coating surface to re-form protective oxide scale. In addition to a Cb value established from the failure of a thin CVD coating at 700°C, values reported for slurry aluminide coatings were also included in lifetime predictions.

  3. Stress transfer during different deformation stages in a nano-precipitate-strengthened Ni-Ti shape memory alloy

    SciTech Connect

    Dong, Y. H.; Cong, D. Y. He, Z. B.; Li, L. F.; Wang, Y. D.; Nie, Z. H.; Wang, Z. L.; Ren, Y.

    2015-11-16

    Understanding the role of fine coherent precipitates in the micromechanical behavior of precipitate-strengthened shape memory alloys (SMAs), which still remains a mystery heretofore, is of crucial importance to the design of advanced SMAs with optimal functional and mechanical properties. Here, we investigate the lattice strain evolution of, and the stress partition between the nanoscale Ni{sub 4}Ti{sub 3} precipitates and the matrix in a precipitate-strengthened Ni-Ti SMA during different deformation stages by in-situ synchrotron high-energy X-ray diffraction technique. We found that, during R-phase reorientation and stress-induced martensitic transformation, which both involve the shear deformation process, the lattice strain of the nanoscale precipitates drastically increases by a magnitude of 0.5%, which corresponds to an abrupt increase of ∼520 MPa in internal stress. This indicates that stress repartition occurs and most of the stress is transferred to the precipitates during the shear deformation of the matrix. It is further revealed that the nanoscale precipitates which only have a low volume fraction bear a considerable amount of applied stress during all deformation stages investigated, implying that the nanoscale precipitates play an important role in the deformation behavior of the precipitate-strengthened Ni-Ti SMAs.

  4. The mechanisms of dispersion strengthening and fracture in Al-based XD(tm) alloys, part 1

    NASA Technical Reports Server (NTRS)

    Aikin, R. M., Jr.

    1990-01-01

    The influence of reinforcement size, volume fraction, and matrix deformation behavior on room and elevated temperature strength; the fracture toughness; and the fatigue crack growth rate of metal matrix composites of Al-4(pct)Cu-1.5(pct)Mg with TiB2 were examined. The influence of reinforcement volume fraction was also examined for pure aluminum with TiB2. Higher TiB2 volume fractions increased the tensile yield strength at both room and elevated temperatures, and reduced the elongation to fracture. Tensile tests also indicate that small particles provided a greater increase in strength for a given volume fraction than larger particles, whereas elongation to fracture appeared to be insensitive to reinforcement size. Interparticle spacing appears to be the factor that controls the strength of these alloys, with the exact nature of the dependence relying on the nature of dislocation slip in the matrix (planar vs. diffuse). The isothermal aging response of the precipitation strengthened Al-4(pct)Cu-1.5(pct)Mg alloys was not accelerated by the presence of TiB2. Cold work prior to artificial aging created additional geometrically necessary dislocations which serve as heterogeneous nucleation sites leading to accelerated aging, a finer precipitate size, and an increase in the strength of the alloy.

  5. Solid solution strengthened duct and cladding alloy D9-B1

    DOEpatents

    Korenko, Michael K.

    1983-01-01

    A modified AISI type 316 stainless steel is described for use in an atmosphere where the alloy will be subject to neutron irradiation. The alloy is characterized by its phase stability in both the annealed as well as cold work condition and above all by its superior resistance to radiation induced swelling. Graphical data is included to demonstrate the superior swelling resistance of the alloy which contains from about 0.5% to 2.2% manganese, from about 0.7% to about 1.1% silicon, from about 12.5% to 14% chromium, from about 14.5% to about 16.5% nickel, from about 1.2% to about 1.6% molybdenum, from 0.15% to 0.30% titanium, from 0.02% to 0.08% zirconium, and the balance iron with incidental impurities.

  6. Structure of strengthening particles of niobium carbide in Fe-Cr-Ni cast refractory alloys

    NASA Astrophysics Data System (ADS)

    Kondrat'ev, S. Yu.; Svyatisheva, E. V.; Anastasiadi, G. P.; Petrov, S. N.

    2017-07-01

    Methods of optical and electron microscopies were used to study the structure of particles of niobium carbide in a cast refractory Fe-Cr-Ni-C alloy modified by Nb and Ti. Particles of niobium carbide in the structure of the cast alloy are predominantly multiphase polycrystalline clusters that are inhomogeneous in the chemical composition and crystal structure. The misorientation angle between individual crystals that compose the carbide particles is 30°-60°. The polycrystalline character of carbides is probably associated with significant thermal stresses that arise at the interphase boundaries in the structure of the alloy upon the primary cooling of the ingot. To explain the polymorphism of the cluster of niobium carbide, a further analysis of the structural and geometrical crystallography is required.

  7. Development and Characterization of Improved NiTiPd High-Temperature Shape-Memory Alloys by Solid-Solution Strengthening and Thermomechanical Processing

    NASA Technical Reports Server (NTRS)

    Bigelow, Glen; Noebe, Ronald; Padula, Santo, II; Garg, Anita; Olson, David

    2006-01-01

    The need for compact, solid-state actuation systems for use in the aerospace, automotive, and other transportation industries is currently motivating research in high-temperature shape-memory alloys (HTSMA) with transformation temperatures greater than 100 C. One of the basic high-temperature alloys investigated to fill this need is Ni(19.5)Ti(50.5)Pd30. Initial testing has indicated that this alloy, while having acceptable work characteristics, suffers from significant permanent deformation (or ratcheting) during thermal cycling under load. In an effort to overcome this deficiency, various solid-solution alloying and thermomechanical processing schemes were investigated. Solid-solution strengthening was achieved by substituting 5at% gold or platinum for palladium in Ni(19.5)Ti(50.5)Pd30, the so-called baseline alloy, to strengthen the martensite and austenite phases against slip processes and improve thermomechanical behavior. Tensile properties, work behavior, and dimensional stability during repeated thermal cycling under load for the ternary and quaternary alloys were compared. The relative difference in yield strength between the martensite and austenite phases and the dimensional stability of the alloy were improved by the quaternary additions, while work output was only minimally impacted. The three alloys were also thermomechanically processed by cycling repeatedly through the transformation range under a constant stress. This so-called training process dramatically improved the dimensional stability in these samples and also recovered the slight decrease in work output caused by quaternary alloying. An added benefit of the solid-solution strengthening was maintenance of enhanced dimensional stability of the trained material to higher temperatures compared to the baseline alloy, providing a greater measure of over-temperature capability.

  8. Inclusion phases and the nucleation of acicular ferrite in submerged arc welds in high strength low alloy steels

    NASA Astrophysics Data System (ADS)

    Dowling, J. M.; Corbett, J. M.; Kerr, H. W.

    1986-09-01

    Series of submerged arc welds of HSLA steel made with three different fluxes and metallic additions of Ti, Mo, and Cr have been examined to study the inclusions and their role in the nucleation of acicular ferrite. Inclusion phases and compositions have been analyzed by electron diffraction and X-ray microanalysis. These analyses have shown that the inclusions contained many different compounds, the proportions of each depending upon both the flux and metallic additions. Six inclusion phases have been identified: galaxite (Al2O3 ṡ MnO), a titanium-rich compound (probably TiO), a copper sulfide, a manganese sulfide, a silica, and an aluminum-rich phase. No correlation was found between the amount of acicular ferrite in the weld metal and either average inclusion composition or individual inclusion phases. No epitaxial relationships between inclusions and adjacent ferrite grains could be identified. It has been concluded that inclusions nucleate acicular ferrite by acting as inert substrates according to the classical theory of heterogeneous nucleation. Because most inclusions are multi-phase and are touched by several ferrite grains, it has also been concluded that each inclusion can nucleate several ferrite grains, due to local regions of high surface energy on the inclusion.

  9. High temperature phase chemistries and solidification mode prediction in nitrogen-strengthened austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Ritter, Ann M.; Henry, Michael F.; Savage, Warren F.

    1984-07-01

    Nitronic 50 and Nitronic 50W, two nitrogen-strengthened stainless steels, were heat treated over a wide range of temperatures, and the compositions of the ferrite and austenite at each temperature were measured with analytical electron microscopy techniques. The compositional data were used to generate the (γ + δ phase field on a 58 pct Fe vertical section. Volume fractions of ferrite and austenite were calculated from phase chemistries and compared with volume fractions determined from optical micrographs. Weld solidification modes were predicted by reference to the Cr and Ni contents of each alloy, and the results were compared with predictions based on the ratios of calculated Cr and Ni equivalents for the alloys. Nitronic 50, which contained ferrite and austenite at the solidus temperature of 1370 °C, solidified through the eutectic triangle, and the weld microstructure was similar to that of austenitic-ferritic solidification. Nitronic 50W was totally ferritic at 1340 °C and solidified as primary delta ferrite. During heat treatments, Nitronic 50 and Nitronic 50W precipitated secondary phases, notably Z-phase (NbCrN), sigma phase, and stringered phases rich in Mn and Cr.

  10. Microstructure and Mechanical Properties of Nano-Size Zirconium Carbide Dispersion Strengthened Tungsten Alloys Fabricated by Spark Plasma Sintering Method

    NASA Astrophysics Data System (ADS)

    Xie, Zhuoming; Liu, Rui; Fang, Qianfeng; Zhang, Tao; Jiang, Yan; Wang, Xianping; Liu, Changsong

    2015-12-01

    W-(0.2, 0.5, 1.0)wt% ZrC alloys with a relative density above 97.5% were fabricated through the spark plasma sintering (SPS) method. The grain size of W-1.0wt% ZrC is about 2.7 μm, smaller than that of pure W and W-(0.2, 0.5)wt% ZrC. The results indicated that the W-ZrC alloys exhibit higher hardness at room temperature, higher tensile strength at high temperature, and a lower ductile to brittle transition temperature (DBTT) than pure W. The tensile strength and total elongation of W-0.5wt% ZrC alloy at 700 °C is 535 MPa and 24.8%, which are respectively 59% and 114% higher than those of pure W (337 MPa, 11.6%). The DBTT of W-(0.2, 0.5, 1.0)wt% ZrC materials is in the range of 500°C-600°C, which is about 100 °C lower than that of pure W. Based on microstructure analysis, the improved mechanical properties of the W-ZrC alloys were suggested to originate from the enhanced grain boundary cohesion by ZrC capturing the impurity oxygen in tungsten and nano-size ZrC dispersion strengthening. supported by the Innovation Program of Chinese Academy of Sciences (No. KJCX2-YW-N35), the National Magnetic Confinement Fusion Science Program of China (No. 2011GB108004), National Natural Science Foundation of China (Nos. 51301164, 11075177, 11274305), and Anhui Provincial Natural Science Foundation of China (No. 1408085QE77)

  11. Strengthening Mechanisms, Creep and Fatigue Processes in Dispersion Hardened Niobium Alloy

    DTIC Science & Technology

    1992-04-01

    of dispersoids provides an attractive alternative to other strengthening methods such as solid solution stengthening , which is not effective at the...not enough, i.e. necking starts early, to establish a steady state region. As mentioned earlier in this section the shape of the creep curves cannot

  12. Fabrication Technological Development of the Oxide Dispersion Strengthened Alloy MA957 for Fast Reactor Applications

    SciTech Connect

    Hamilton, Margaret L.; Gelles, David S.; Lobsinger, Ralph J.; Johnson, Gerald D.; Brown, W. F.; Paxton, Michael M.; Puigh, Raymond J.; Eiholzer, Cheryl R.; Martinez, C.; Blotter, M. A.

    2000-02-28

    A significant amount of effort has been devoted to determining the properties and understanding the behavior of the alloy MA957 to define its potential usefulness as a cladding material in the fast breeder reactor program. The numerous characterization and fabrication studies that were conducted are documented in this report.

  13. Use of Nitrocarburizing for Strengthening Threaded Joints of Drill Pipes from Medium-Carbon Alloy Steels

    NASA Astrophysics Data System (ADS)

    Priymak, E. Yu.; Stepanchukova, A. V.; Yakovleva, I. L.; Tereshchenko, N. A.

    2015-05-01

    Nitrocarburizing is tested at the Drill Equipment Plant for reinforcing threaded joints of drill pipes for units with retrievable core receiver (RCR). The effect of the nitrocarburizing on the mechanical properties of steels of different alloying systems is considered. Steels for the production of threaded joints of drill pipes are recommended.

  14. Effects in Mg-Zn-based alloys strengthened by quasicrystalline phase

    NASA Astrophysics Data System (ADS)

    Vlček, M.; Čížek, J.; Lukáč, F.; Melikhova, O.; Hruška, P.; Procházka, I.; Vlach, M.; Stulíková, I.; Smola, B.; Jäger, A.

    2016-01-01

    Magnesium Mg-based alloys are promising lightweight structural materials for automotive, aerospace and biomedical applications. Recently Mg-Zn-Y system attracted a great attention due to a stable icosahedral phase (I-phase) with quasicrystalline structure which is formed in these alloys. Positron lifetime spectroscopy and in situ synchrotron X-ray diffraction were used to study thermal stability of I-phase and precipitation effects in Mg-Zn-Y and Mg- Zn-Al alloys. All alloys containing quasicrystalline I-phase exhibit misfit defects characterized by positron lifetime of ∼ 300 ps. These defects are associated with the interfaces between I- phase particles and Mg matrix. The quasicrystalline I-phase particles were found to be stable up to temperatures as high as ∼ 370°C. The W-phase is more stable and melts at ∼ 420°C. Concentration of defects associated with I-phase decreases after annealing at temperatures above ∼ 300°C.

  15. Separating the strengthening phase in nickel-cobalt alloys doped with tantalum

    NASA Astrophysics Data System (ADS)

    Shaipov, R. Kh.; Kerimov, E. Yu.; Slyusarenko, E. M.

    2017-02-01

    The hardness values of monophasic (fcc solid solution) and biphasic (fcc solid solution and separated phase) nickel-cobalt alloys doped with tantalum are determined using the Vickers method. Based on the resulting data, a composition-structure-hardness diagram is devised for the Co-Ni-Ta system.

  16. High post-irradiation ductility thermomechanical treatment for precipitation strengthened austenitic alloys

    DOEpatents

    Laidler, James J.; Borisch, Ronald R.; Korenko, Michael K.

    1982-01-01

    A method for improving the post-irradiation ductility is described which prises a solution heat treatment following which the materials are cold worked. They are included to demonstrate the beneficial effect of this treatment on the swelling resistance and the ductility of these austenitic precipitation hardenable alloys.

  17. Mechanical property changes and microstructures of dispersion-strengthened copper alloys after neutron irradiation at 411, 414, and 529 degree C

    SciTech Connect

    Anderson, K.R.; Stubbins, J.F. ); Garner, F.A.; Hamilton, M.L. )

    1990-06-01

    Dispersion strengthened copper alloys have shown promise for certain high heat flux applications in both near term and long term fusion devices. This study examines mechanical properties changes and microstructural evolution in several oxide dispersion strengthened alloys which were subjected to high levels of irradiation-induced displacement damage. Irradiations were carried out in FFTF to 34 and 50 dpa at 411--414{degree}C and 32 dpa at 529{degree}C. The alloys include several oxide dispersion-strengthened alloys based on the Cu-Al system, as well as ones based on the Cu-Cr and Cu-Hf systems. Of this group, certain of the Cu-Al alloys, those produced by an internal oxidation technique to contain alumina weight fractions of 0.15 to 0.25% outperformed the other alloys in all respects. These alloys, designated CuAl15, CuAl20, and CuAl25, were found to be resistant to void swelling up to 50 dpa at 414{degree}C, and to retain their superior mechanical and physical properties after extended irradiation. The major factor which controls the stability during irradiation was found to be the dispersoid volume fraction and distribution. The other alloys examined were less resistant to radiation-induced properties changes for a variety of reasons. Some of these include dispersoid redistribution by ballistic resolution, effects of retained dissolved oxygen, and non-uniformity of dispersion distribution. The effect of laser welding was also examined. This joining technique was found to be unacceptable since it destroys the dispersoid distribution and thereby the resistance of the alloys to radiation-induced damage.

  18. Atomic pillar-based nanoprecipitates strengthen AlMgSi alloys.

    PubMed

    Chen, J H; Costan, E; van Huis, M A; Xu, Q; Zandbergen, H W

    2006-04-21

    Atomic-resolution electron microscopy reveals that pillarlike silicon double columns exist in the hardening nanoprecipitates of AlMgSi alloys, which vary in structure and composition. Upon annealing, the Si2 pillars provide the skeleton for the nanoparticles to evolve in composition, structure, and morphology. We show that they begin as tiny nuclei with a composition close to Mg2Si2Al7 and a minimal mismatch with the aluminum matrix. They subsequently undergo a one-dimensional growth in association with compositional change, becoming elongated particles. During the evolution toward the final Mg5Si6 particles, the compositional change is accompanied by a characteristic structural change. Our study explains the nanoscopic reasons that the alloys make excellent automotive materials.

  19. Friction stir welding and processing of oxide dispersion strengthened (ODS) alloys

    SciTech Connect

    Ren, Weiju

    2014-11-11

    A method of welding including forming a filler material of a first oxide dispersoid metal, the first oxide dispersoid material having first strengthening particles that compensate for decreases in weld strength of friction stir welded oxide dispersoid metals; positioning the filler material between a first metal structure and a second metal structure each being comprised of at least a second oxide dispersoid metal; and friction welding the filler material, the first metal structure and the second metal structure to provide a weld.

  20. Design of Fatigue Resistant Heusler-strengthened PdTi-based Shape Memory Alloys for Biomedical Applications

    NASA Astrophysics Data System (ADS)

    Frankel, Dana J.

    The development of non-surgical transcatheter aortic valve implantation (TAVI) techniques, which utilize collapsible artificial heart valves with shape memory alloy (SMA)-based frames, pushes performance requirements for biomedical SMAs beyond those for well-established vascular stent applications. Fatigue life for these devices must extend into the ultra-high cycle fatigue (UHCF) regime (>600M cycles) with zero probability of failure predicted at applied strain levels. High rates of Ni-hypersensitivity raise biocompatibility concerns, driving the development of low-Ni and Ni-free SMAs. This work focuses on the development of biocompatible, precipitation-strengthened, fatigue-resistant PdTi-based SMAs for biomedical applications. Functional and structural fatigue are both manifestations of cyclic instability resulting in accumulation of slip and eventual structural damage. While functional fatigue is easily experimentally evaluated, structural fatigue is more difficult to measure without the proper equipment. Therefore, in this work a theoretical approach using a model well validated in steels is utilized to investigate structural fatigue behavior in NiTi in the UHCF regime, while low cycle functional fatigue is evaluated in order to monitor the core phenomena of the cyclic instability. Results from fatigue simulations modeling crack nucleation at non-metallic inclusions in commercial NiTi underscore the importance of increasing yield strength for UHCF performance. Controlled precipitation of nanoscale, low-misfit, L21 Heusler aluminides can provide effective strengthening. Phase relations, precipitation kinetics, transformation temperature, transformation strain, cyclic stability, and mechanical properties are characterized in both Ni-free (Pd,Fe)(Ti,Al) and low-Ni high-strength "hybrid" (Pd,Ni)(Ti,Zr,Al) systems. Atom probe tomography is employed to measure phase compositions and particle sizes used to calibrate LSW models for coarsening kinetics and Gibbs

  1. Stress-Stain State of Pipe Made of Copper-Based Alloy Strengthened with Incoherent Nanoparticles

    NASA Astrophysics Data System (ADS)

    Matvienko, O. V.; Daneyko, O. I.; Kovalevskaya, T. A.

    2017-08-01

    The approach which combines methods of crystal plasticity and deformable solid mechanics is used to explore the stress-strain state of a heavy-wall pipe made of dispersion-hardened Cu-based alloy and subjected to the uniform internal pressure. The distribution of the deformation and stress along the pipe wall is determined for various pipe geometry. The approximating equations are obtained to determine the yielding area and elastic and plastic strength limits.

  2. Optimization of an oxide dispersion strengthened Ni-Cr-Al alloy for gas turbine engine vanes

    NASA Technical Reports Server (NTRS)

    Klarstrom, D. L.; Grierson, R.

    1975-01-01

    The investigation was carried out to determine the optimum alloy within the Ni-16Cr-Al-Y2O3 system for use as a vane material in advanced aircraft gas turbine engines. Six alloys containing nominally 4%, 5% and 6% Al with Y2O3 levels of 0.8% and 1.2% were prepared by mechanical attrition. Six small-scale, rectangular extrusions were produced from each powder lot for property evaluation. The approximate temperatures for incipient melting were found to be 1658 K (2525 F), 1644 K (2500 F) and 1630 K (2475 F) for the 4%, 5% and 6% aluminum levels, respectively. With the exception of longitudinal crystallographic texture, the eight extrusions selected for extensive evaluation either exceeded or were close to mechanical property goals. Major differences between the alloys became apparent during dynamic oxidation testing, and in particular during the 1366 K (2000 F)/500 hour Mach 1 tests carried out by NASA-Lewis. An aluminum level of 4.75% was subsequently judged to be optimum based on considerations of dynamic oxidation resistance, susceptibility to thermal fatigue cracking and melting point.

  3. The influence of deformation, annealing and recrystallisation on oxide nanofeatures in oxide dispersion strengthened steel

    NASA Astrophysics Data System (ADS)

    Dawson, Karl; Tatlock, Gordon J.

    2017-04-01

    This work demonstrates that Y-Ti oxide nanofeatures, observed in as-extruded oxide dispersion strengthened steel, are structurally modified by cold forging. A 950 °C heat treatment promoted restructuring of the deformed particles and partial recrystallisation of the cold forged alloy. Transmission electron microscopy revealed that cuboid shaped nanofeatures were deformed during forging, which resulted in high number densities of lens shaped yttrium-titanium oxide particles. Annealing the forged alloy promoted partial recrystallisation of the ferritic matrix. Particle morphology reverted from lens shaped, as witnessed in the deformed material, to cuboid shaped oxide nanofeatures, identical to those observed in as-extruded material. Precipitation distributions evaluated in both recrystallised and recovering grains were indistinguishable from those first measured in the as-extruded alloy. TEM images revealed a widespread orientation relationship between the oxide precipitates and the recrystallised grains; registration with the ferrite lattice was omnipresent in both recovering and recrystallised grains.

  4. Final Report for Department of Energy Grant No. DE-FG02-02ER45997, "Alloy Design of Nanoscale Precipitation Strengthened Alloys: Design of a Heat Treatable Aluminum Alloy Useful to 400C"

    SciTech Connect

    Morris E. Fine; Gautam Ghosh; Dieter Isheim; Semyon Vaynman; Keith Knipling; Jefferson Z. Liu

    2006-05-06

    A creep resistant high temperature Al base alloy made by conventional processing procedures is the subject of this research. The Ni-based superalloys have volume fractions of cubic L1{sub 2} phase precipitates near 50%. This is not attainable with Al base alloys and the approach pursued in this research was to add L1{sub 2} structured precipitates to the Al-Ni eutectic alloy, 2.7 at. % Ni-97.3 at. % Al. The eutectic reaction gives platelets of Al{sub 3}Ni (DO{sub 11} structure) in an almost pure Al matrix. The Al{sub 3}Ni platelets give reinforcement strengthening while the L1{sub 2} precipitates strengthen the Al alloy matrix. Based on prior research and the extensive research reported here modified cubic L1{sub 2} Al{sub 3}Zr is a candidate. While cubic Al{sub 3}Zr is metastable, the stable phase is tetragonal, only cubic precipitates were observed after 1600 hrs at 425 C and they hardly coarsened at all with time at this temperature. Also addition of Ti retards the cubic to tetragonal transformation; however, a thermodynamically stable precipitate is desired. A very thorough ab initio computational investigation was done on the stability of L1{sub 2} phases of composition, (Al,X){sub 3}(Zr,Ti) and the possible occurrence of tie lines between a stable L1{sub 2} phase and the Al alloy terminal solid solution. Precipitation of cubic (Al{sub (1-x)}Zn{sub x}){sub 3}Zr in Al was predicted by these computations and subsequently observed by experiment (TEM). To test the combined reinforcement-precipitation concept to obtain a creep resistant Al alloy, Zr and Ti were added to the Al-Ni eutectic alloy. Cubic L1{sub 2} precipitates did form. The first and only Al-Ni-Zr-Ti alloy tested for creep gave a steady state creep rate at 375 C of 8 x 10{sup -9} under 20MPa stress. The goal is to optimize this alloy and add Zn to achieve a thermodynamically stable precipitate.

  5. Role of alloy additions on strengthening in 17-4 PH stainless steel

    NASA Astrophysics Data System (ADS)

    Murthy, Arpana Sudershan

    Alloy modifications by addition of niobium (Nb), vanadium (V), nitrogen (N) and cobalt (Co) to cast 17-4 PH steel were investigated to determine the effect on mechanical properties. Additions of Nb, V, and N increased the yield strength from 1120 MPa to 1310 MPa while decreased the room temperature charpy V notch (CVN) toughness from 20 J to four Joules. The addition of Co to cast 17-4 PH steel enhanced the yield strength and CVN toughness from 1140 MPa to 1290 MPa and from 3.7 J to 5.5 J, respectively. In the base 17-4 PH steel, an increase in block width from 2.27 ± 0.10 μm in the solution treated condition to 3.06 ± 0.17 μm upon aging at 755 K was measured using orientation image microscopy. Cobalt inhibited recrystallization and block boundary migration during aging resulting in a finer martensitic block structure. The influence of Co on copper (Cu) precipitation in steels was studied using atom probe tomography. A narrower precipitate size distribution was observed in the steels with Co addition. The concentration profile across the matrix / precipitate interface indicated rejection of Co atoms from the copper precipitates. This behavior was observed to be energetically favorable using first principle calculations. The activation energies for Cu precipitation increased from 205 kJ/ mol in the non-cobalt containing alloy, to 243 kJ/ mol, and 272 kJ/ mol in alloys with 3 wt. %Co, and 7 wt. % Co, respectively. The role of Co on Cu precipitation in cast 17-4 PH steel is proposed as follows: (i) Co is rejected out of the Cu precipitate and sets up a barrier to the growth of the Cu precipitate; (ii) results in Cu precipitates of smaller size and narrower distribution; (iii) the coarsening of Cu precipitates is inhibited; and (iv) the activation energy for Cu precipitation increases.

  6. The role of grain size and shape in the strengthening of dispersion hardened nickel alloys

    NASA Technical Reports Server (NTRS)

    Wilcox, B. A.; Clauer, A. H.

    1972-01-01

    Thermomechanical processing was used to develop various microsstructures in Ni, Ni-2ThO2, Ni-20Cr, Ni-20CR-2ThO2, Ni-20Cr-10W-and Ni-20Cr-10W-2ThO2. The yield strength at 25 C increased with substructure refinement according to the Hall-Petch relation, and substructure refinement was a much more potent means of strengthening than was dispersion hardening. At elevated temperature (1093 C), the most important microstructural feature affecting strength was the grain aspect ratio (grain length, L, divided by grain width, 1. The yield strength and creep strength increased linearly with increasing L/1.

  7. Heterogeneous Creep Deformations and Correlation to Microstructures in Fe-30Cr-3Al Alloys Strengthened by an Fe2Nb Laves Phase

    DOE PAGES

    Shassere, Benjamin; Yamamoto, Yukinori; Poplawsky, Jonathan; ...

    2017-08-07

    We have develooped a new Fe-Cr-Al (FCA) alloy system with good oxidation resistance and creep strength at high temperature. The alloy system is a candidate for use in future fossil-fueled power plants. The creep strength of these alloys at 973 K (700 °C) was found to be comparable with traditional 9 pct Cr ferritic–martensitic steels. A few FCA alloys with general composition of Fe-30Cr-3Al-.2Si-xNb (x = 0, 1, or 2) with a ferrite matrix and Fe2Nb-type Laves precipitates were prepared. The detailed microstructural characterization of samples, before and after creep rupture testing, indicated precipitation of the Laves phase within themore » matrix, Laves phase at the grain boundaries, and a 0.5 to 1.5 μm wide precipitate-free zone (PFZ) parallel to all the grain boundaries. In these alloys, the areal fraction of grain boundary Laves phase and the width of the PFZ controlled the cavitation nucleation and eventual grain boundary ductile failure. Finally, we used a phenomenological model to compare the creep strain rates controlled by the effects of the particles on the dislocations within the grain and at grain boundaries. (The research sponsored by US-DOE, Office of Fossil Energy, the Crosscutting Research Program).« less

  8. The influence of Cr content on the mechanical properties of ODS ferritic steels

    NASA Astrophysics Data System (ADS)

    Li, Shaofu; Zhou, Zhangjian; Jang, Jinsung; Wang, Man; Hu, Helong; Sun, Hongying; Zou, Lei; Zhang, Guangming; Zhang, Liwei

    2014-12-01

    The present investigation aimed at researching the mechanical properties of the oxide dispersion strengthened (ODS) ferritic steels with different Cr content, which were fabricated through a consolidation of mechanical alloyed (MA) powders of 0.35 wt.% nano Y2O3 dispersed Fe-12.0Cr-0.5Ti-1.0W (alloy A), Fe-16.0Cr-0.5Ti-1.0W (alloy B), and Fe-18.0Cr-0.5Ti-1.0W (alloy C) alloys (all in wt.%) by hot isostatic pressing (HIP) with 100 MPa pressure at 1150 °C for 3 h. The mechanical properties, including the tensile strength, hardness, and impact fracture toughness were tested by universal testers, while Young's modulus was determined by ultrasonic wave non-destructive tester. It was found that the relationship between Cr content and the strength of ODS ferritic steels was not a proportional relationship. However, too high a Cr content will cause the precipitation of Cr-enriched segregation phase, which is detrimental to the ductility of ODS ferritic steels.

  9. The influence of Ag+Mg additions on the nucleation of strengthening precipitates in a non-cold-worked Al-Cu-Li alloy

    NASA Technical Reports Server (NTRS)

    1991-01-01

    Aluminum-copper-lithium alloys generally require cold work to attain their highest strengths in artificially aged tempers. These alloys are usually strengthened by a combination of the metastable delta prime (Al3Li) and theta prime (Al2Cu) phases and the equilibrium T sub 1 (Al2CuLi) phase, and where the T sub 1 phase is a more potent strengthener than the delta prime. Various investigators have shown that the high strengths obtained after artificial aging associated with cold work result from the heterogeneous precipitation of T sub 1 on matrix dislocations. The objective here is to elucidate the mechanism by which the Ag+Mg additions stimulate the precipitation of T sub 1 type precipitates without cold work. To accomplish this, the microstructure of an Al-6.3Cu-1.3Li-0.14Zr model alloy was evaluated in a T6 type temper with and without the Ag+Mg addition.

  10. Tensile properties and deformation mechanisms of a 14Cr ODS ferritic steel

    NASA Astrophysics Data System (ADS)

    Steckmeyer, A.; Praud, M.; Fournier, B.; Malaplate, J.; Garnier, J.; Béchade, J. L.; Tournié, I.; Tancray, A.; Bougault, A.; Bonnaillie, P.

    2010-10-01

    The search for a new cladding material is part of the research studies carried out at CEA to develop a sodium-cooled fast reactor meeting the expectations of the Generation IV International Forum. In this study, the tensile properties of a ferritic oxide dispersion strengthened steel produced by hot extrusion at CEA have been evaluated. They prove the studied alloy to be as resistant as and more ductile than the other nano-reinforced alloys of literature. The effects of the strain rate and temperature on the total plastic strain of the material remind of diffusion phenomena. Intergranular damage and intergranular decohesion are clearly highlighted.

  11. HIGH TEMPERATURE BRAZING ALLOY FOR JOINT Fe-Cr-Al MATERIALS AND AUSTENITIC AND FERRITIC STAINLESS STEELS

    DOEpatents

    Cost, R.C.

    1958-07-15

    A new high temperature brazing alloy is described that is particularly suitable for brazing iron-chromiumaluminum alloys. It consists of approximately 20% Cr, 6% Al, 10% Si, and from 1.5 to 5% phosphorus, the balance being iron.

  12. Load partitioning between the bcc-iron matrix and NiAl-type precipitates in a ferritic alloy on multiple length scales

    SciTech Connect

    Sun, Zhiqian; Song, Gian; Sisneros, Thomas A.; Clausen, Bjorn; Pu, Chao; Li, Lin; Gao, Yanfei; Liaw, Peter K.

    2016-03-16

    An understanding of load sharing among constituent phases aids in designing mechanical properties of multiphase materials. Here we investigate load partitioning between the body-centered-cubic iron matrix and NiAl-type precipitates in a ferritic alloy during uniaxial tensile tests at 364 and 506 C on multiple length scales by in situ neutron diffraction and crystal plasticity finite element modeling. Our findings show that the macroscopic load-transfer efficiency is not as high as that predicted by the Eshelby model; moreover, it depends on the matrix strain-hardening behavior. We explain the grain-level anisotropic load-partitioning behavior by considering the plastic anisotropy of the matrix and elastic anisotropy of precipitates. We further demonstrate that the partitioned load on NiAl-type precipitates relaxes at 506 C, most likely through thermally-activated dislocation rearrangement on the microscopic scale. Furthermore, the study contributes to further understanding of load-partitioning characteristics in multiphase materials.

  13. Tensile properties to 650 C and deformation structures in a precipitation strengthened titanium-aluminum alloy

    NASA Technical Reports Server (NTRS)

    Mendiratta, M. G.

    1973-01-01

    Appreciable strength levels were retained to 650 C in a Ti-10Al-1Si alloy aged in the (alpha + alpha sub 2) phase field to yield optimum room temperature strength and ductility. The aging treatment precipitated a uniform distribution of alpha sub 2-particles such that, at room temperature, dislocations bypassed instead of shearing the particles at low strains. Specimens fractured at room temperature exhibited fine uniform dimples even for those aging conditions that imparted no macroscopic ductility. The main crack appeared to propagate through the planar slip bands that had cut through the alpha sub 2-particles. A two-step aging process produced a higher volume fraction of bimodally distributed alpha sub 2-particles that led to higher strength levels at elevated temperatures. Both for the single size and the bimodal alpha sub 2-particle distributions, elevated-temperature deformation structures consisted mainly of planar slip bands that sheared through the alpha sub 2-particles.

  14. The development and evaluation of a cobalt base oxidation resistant dispersion strengthened alloy

    NASA Technical Reports Server (NTRS)

    Irani, K. K.

    1971-01-01

    The Co-18Cr-20Ni-4 Vol % ThO2 powders were prepared by a flash drying selective reduction process starting with an aqueous solution of metal salts and colloidal thoria. Powders were consolidated and extruded into rods with a minimum density of 99% of theoretical. Swaging and annealing studies were conducted to determine the conditions that would lead to a product with high stress-rupture strength. The best process yielded a stress-rupture life of 7.2 hours at 10 KSI (69 MN sq m and 2000 F (1094 C). The alloy recrystallized to a duplex (coarse-fine) structure and thus did not exhibit the desired strength of 3000 hours at 15 KSI (103.5MN/sq m and 2000 F (1094 C).

  15. Piercing mandrel strengthening by surfacing with nickel aluminide-based alloy

    NASA Astrophysics Data System (ADS)

    Zorin, I. V.; Dubtsov, Yu N.; Sokolov, G. N.; Artem'ev, A. A.; Lysak, V. I.; Elsukov, S. N.

    2017-02-01

    Electrode composite wire (CW) was used for argon-arc surfacing of a thermal-resisting nickel aluminide-based alloy (Ni-Al-Cr-W-Mo-Ta system) on the butt-end surface of the non-water-cooled piercing mandrel. It was shown that multipassing surfacing forms a defect-free deposited metal based on the γ’-Ni3Al phase of various structural origins. Using high-temperature sclerometry and thermal fatigue testing methods, the metal deposited with CW containing ultrafine particle of 0.3–0.4 % wt. WC carbide features increased resistance to thermal and force effects at temperatures up to 1200 °C.

  16. Solid state welding processes for an oxide dispersion strengthened nickel-chromium-aluminum alloy

    NASA Technical Reports Server (NTRS)

    Moore, T. J.

    1975-01-01

    Solid-state welding processes were evaluated for joining TD-NiCrAl (Ni-16Cr-4Al-2ThO2) alloy sheet. Both hot-press and resistance spot welding techniques were successfully applied in terms of achieving grain growth across the bond line. Less success was achieved with a resistance seam welding process. In stress-rupture shear and tensile shear tests of lap joints at 1100 C, most failures occurred in the parent material, which indicates that the weld quality was good and that the welds were not a plane of weakness. The overall weld quality was not as good as previously attained with TD-NiCr, probably because the presence of alumina at the faying surfaces and the developmental TD-NiCrAl sheet, which was not of the quality of the TD-NiCr sheet in terms of surface flatness and dimensional control.

  17. Materials for Advanced Turbine Engines (MATE): Project 3: Design, fabrication and evaluation of an oxide dispersion strengthened sheet alloy combustor liner, volume 1

    NASA Technical Reports Server (NTRS)

    Henricks, R. J.; Sheffler, K. D.

    1984-01-01

    The suitability of wrought oxide dispersion strengthened (ODS) superalloy sheet for gas turbine engine combustor applications was evaluated. Incoloy MA 956 (FeCrAl base) and Haynes Developmental Alloy (HDA) 8077 (NiCrAl base) were evaluated. Preliminary tests showed both alloys to be potentially viable combustor materials, with neither alloy exhibiting a significant advantage over the other. Both alloys demonstrated a +167C (300 F) advantage of creep and oxidation resistance with no improvement in thermal fatigue capability compared to a current generation combustor alloy (Hastelloy X). MA956 alloy was selected for further demonstration because it exhibited better manufacturing reproducibility than HDA8077. Additional property tests were conducted on MA956. To accommodate the limited thermal fatigue capability of ODS alloys, two segmented, mechanically attached, low strain ODS combustor design concepts having predicted fatigue lives or = 10,000 engine cycles were identified. One of these was a relatively conventional louvered geometry, while the other involved a transpiration cooled configuration. A series of 10,000 cycle combustor rig tests on subscale MA956 and Hastelloy X combustor components showed no cracking, thereby confirming the beneficial effect of the segmented design on thermal fatigue capability. These tests also confirmed the superior oxidation and thermal distortion resistance of the ODS alloy. A hybrid PW2037 inner burner liner containing MA956 and Hastelloy X components was designed and constructed.

  18. Development and characterization of advanced 9Cr ferritic/martensitic steels for fission and fusion reactors

    NASA Astrophysics Data System (ADS)

    Saroja, S.; Dasgupta, A.; Divakar, R.; Raju, S.; Mohandas, E.; Vijayalakshmi, M.; Bhanu Sankara Rao, K.; Raj, Baldev

    2011-02-01

    This paper presents the results on the physical metallurgy studies in 9Cr Oxide Dispersion Strengthened (ODS) and Reduced Activation Ferritic/Martensitic (RAFM) steels. Yttria strengthened ODS alloy was synthesized through several stages, like mechanical milling of alloy powders and yttria, canning and consolidation by hot extrusion. During characterization of the ODS alloy, it was observed that yttria particles possessed an affinity for Ti, a small amount of which was also helpful in refining the dispersoid particles containing mixed Y and Ti oxides. The particle size and their distribution in the ferrite matrix, were studied using Analytical and High Resolution Electron Microscopy at various stages. The results showed a distribution of Y 2O 3 particles predominantly in the size range of 5-20 nm. A Reduced Activation Ferritic/Martensitic steel has also been developed with the replacement of Mo and Nb by W and Ta with strict control on the tramp and trace elements (Mo, Nb, B, Cu, Ni, Al, Co, Ti). The transformation temperatures ( Ac1, Ac3 and Ms) for this steel have been determined and the transformation behavior of the high temperature austenite phase has been studied. The complete phase domain diagram has been generated which is required for optimization of the processing and fabrication schedules for the steel.

  19. The effect of high temperature braze thermal cycles on mechanical properties of a dispersion strengthened copper alloy

    SciTech Connect

    Stephens, J.J.; Schmale, D.T.

    1987-08-01

    Room temperature (RT) and elevated temperature (200 to 400/sup 0/C) mechanical properties were determined on thin tubes of low oxygen grade Glidcop Al-15 (CDA alloy 15715) (99.7% Cu) in both the as-cold worked condition and subsequent to high temperature braze thermal cycles. For the RT tests, three different braze thermal cycles were employed: (1) 5 min at 870/sup 0/C cycle, (2) 30 min at 870/sup 0/C cycle, (3) 5 min at 980/sup 0/C cycle. Results of RT tests showed that ultimate tensile strength declined from 486 MPa to approx.425 MPa in the thermally cycled condition. Typical tensile ductilities at RT increased from 8% to approx.18%. The effect of the braze thermal cycle is to apparently induce a modest amount of recovery (without recrystallization) in the dispersion strengthened matrix. These results are consistent with long term annealing studies conducted on solid rectangular bar pieces of Glidcop Al-15. In the elevated temperature (200 to 400/sup 0/C) tensile property tests, the effect of the braze cycle on ultimate tensile strength is most pronounced at 200/sup 0/C, but becomes negligible by 400/sup 0/C. The dependence of ultimate tensile strength on imposed strain rate and temperature can be adequately characterized by a phenomenological creep equation appropriate for the power-law breakdown regime. Analysis of the low temperature creep data for Thoria dispersed nickel of Wilcox and Clauer is included to demonstrate that the phenomenological equation used has general applicability for the case of oxide dispersion strengthened metals at homologous temperatures <0.5T/sub M/.

  20. Morphology of Proeutectoid Ferrite

    NASA Astrophysics Data System (ADS)

    Yin, Jiaqing; Hillert, Mats; Borgenstam, Annika

    2017-01-01

    The morphology of grain boundary nucleated ferrite particles in iron alloys with 0.3 mass pct carbon has been classified according to the presence of facets. Several kinds of particles extend into both grains of austenite and have facets to both. It is proposed that they all belong to a continuous series of shapes. Ferrite plates can nucleate directly on the grain boundary but can also develop from edges on many kinds of particles. Feathery structures of parallel plates on both sides of a grain boundary can thus form. In sections, parallel to their main growth direction, plates have been seen to extend the whole way from the nucleation site at the grain boundary and to the growth front. This happens in the whole temperature range studied from 973 K to 673 K (700 °C to 400 °C). The plates thus grow continuously and not by subunits stopping at limited length and continuing the growth by new ones nucleating. Sometimes, the plates have ridges and in oblique sections they could be mistaken for the start of new plates. No morphological signs were observed indicating a transition between Widmanstätten ferrite and bainitic ferrite. It is proposed that there is only one kind of acicular ferrite.

  1. Morphology of Proeutectoid Ferrite

    NASA Astrophysics Data System (ADS)

    Yin, Jiaqing; Hillert, Mats; Borgenstam, Annika

    2017-03-01

    The morphology of grain boundary nucleated ferrite particles in iron alloys with 0.3 mass pct carbon has been classified according to the presence of facets. Several kinds of particles extend into both grains of austenite and have facets to both. It is proposed that they all belong to a continuous series of shapes. Ferrite plates can nucleate directly on the grain boundary but can also develop from edges on many kinds of particles. Feathery structures of parallel plates on both sides of a grain boundary can thus form. In sections, parallel to their main growth direction, plates have been seen to extend the whole way from the nucleation site at the grain boundary and to the growth front. This happens in the whole temperature range studied from 973 K to 673 K (700 °C to 400 °C). The plates thus grow continuously and not by subunits stopping at limited length and continuing the growth by new ones nucleating. Sometimes, the plates have ridges and in oblique sections they could be mistaken for the start of new plates. No morphological signs were observed indicating a transition between Widmanstätten ferrite and bainitic ferrite. It is proposed that there is only one kind of acicular ferrite.

  2. The magnetic properties of plasma-sprayed thick-film manganese zinc ferrite (MZF) and nickel iron alloy (Permalloy) composites

    SciTech Connect

    Liang, S.; Gambino, R. J.; Sampath, S.; Raja, M. M.

    2006-04-15

    MnZn ferrite/Permalloy composites have potential in high frequency magnetic applications and can be made into thick-film devices by air plasma spray. The as-sprayed composites have lower saturation magnetization than the starting powder. After annealing below 600 deg. C, the magnetic properties and electrical resistivity improve significantly. The changes in magnetic and electrical properties were correlated to structural changes and studied by x-ray-diffraction analysis, vibrating-sample magnetometer measurements, and microstructural analysis.

  3. Oxide dispersion strengthened superalloy

    NASA Technical Reports Server (NTRS)

    Glasgow, T. K.; Kim, Y. G.; Curwick, L. R.; Merrick, H. F.

    1981-01-01

    MA6000E alloy is strengthened at high temperatures by dispersion of yttrium oxide. Strength properties are about twice those of conventional nickel base alloys. Good thermal fatigue, intermediate temperature strength, and good oxidation resistance give alloy unique combination of benefits. Application in aircraft gas turbine is improved.

  4. Oxide dispersion strengthened superalloy

    NASA Technical Reports Server (NTRS)

    Glasgow, T. K.; Kim, Y. G.; Curwick, L. R.; Merrick, H. F.

    1981-01-01

    MA6000E alloy is strengthened at high temperatures by dispersion of yttrium oxide. Strength properties are about twice those of conventional nickel base alloys. Good thermal fatigue, intermediate temperature strength, and good oxidation resistance give alloy unique combination of benefits. Application in aircraft gas turbine is improved.

  5. Comparison of transmutation and activation effects in five ferritic alloys and aisi 316 stainless steel in a fusion neutron spectrum

    NASA Astrophysics Data System (ADS)

    Butterworth, G. J.; Jarvis, O. N.

    1984-05-01

    Transmutation and activation characteristics are presented for alloys FV448, EM12, 1.4914, HT-9, the Japanese alloy E5 and 316 stainless steel as a reference material. The alloys were assumed to be subjected to a first wall neutron power loading of 7 MWm -2 continuously for 2.5 years in the spectrum of the Culham Conceptual Tokamak Reactor IIA. The computations used a modified ORIGEN code and the neutron cross section data library UKCTRIIIA.

  6. Influence of fine-grain and solid-solution strengthening on mechanical properties and in vitro degradation of WE43 alloy.

    PubMed

    Liu, Dexue; Ding, Yutian; Guo, Tingbiao; Qin, Xiaoqiong; Guo, Chenggong; Yu, Shankun; Lin, Shengling

    2014-02-01

    As one of the most important potential candidate alloys for vascular stent application, Mg-Y-Zr based Mg-4.2wt%Y-2.4wt%Nd-0.6wt%Ce(La)-0.5wt%Zr (WE43) alloys were investigated in combination with the forming processes of micro-tubes with 2.0 mm diameter and 0.1 mm wall thickness. Orthogonal experimental design for alloy composition, vacuum melting ingot, heat treatment, integrated plastic deformation and micro-tube forward extrusion are included in the processing procedures. Significant improvements in both the mechanical properties and corrosion resistance in phosphate buffered saline solution for WE43 alloys were achieved through this processing sequence. The influence of the heat treatment and hot extrusion on in vitro degradation and plasticity was found to be associated with grain size reduction and the redistribution of intermetallic particles within the microstructure. As a result, the mechanical properties and the corrosion resistance of Mg alloys can be improved through fine-grain strengthening and solid-solution strengthening to some extent.

  7. MATE (Materials for Advanced Turbine Engines) Program, Project 3. Volume 2: Design, fabrication and evaluation of an oxide dispersion strengthened sheet alloy combustor liner

    NASA Technical Reports Server (NTRS)

    Bose, S.; Sheffler, K. D.

    1988-01-01

    The suitability of wrought oxide dispersion strengthened (ODS) superalloy sheet for gas turbine engine combustor applications was evaluated. Two yttria (Y2O3) dispersion strengthened alloys were evaluated; Incoloy MA956 and Haynes Development Alloy (HDA) 8077 (NiCrAl base). Preliminary tests showed both alloys to be potentially viable combustor materials, with neither alloy exhibiting a significant advantage over the other. MA956 was selected as the final alloy based on manufacturing reproducibility for evaluation as a burner liner. A hybrid PW2037 inner burner liner containing MA956 and Hastelloy X components and using a louvered configuration was designed and constructed. The louvered configuration was chosen because of field experience and compatibility with the bill of material PW2037 design. The simulated flight cycle for the ground based engine tests consisted of 4.5 min idle, 1.5 min takeoff and intermediate conditions in a PW2037 engine with average uncorrected combustor exit temperature of 1527 C. Post test evaluation consisting of visual observations and fluorescent penetrant inspections was conducted after 500 cycles of testing. No loss of integrity in the burner liner was shown.

  8. Concurrent Integration of Science-Based Mechanistic Relationships with Computational Thermodynamics and Kinetic Simulations for Strengthening Magnesium Alloys at Elevated Temperatures

    NASA Astrophysics Data System (ADS)

    Bryan, Z. L.; Manuel, M. V.

    2015-01-01

    Integrated computational materials engineering approaches to alloy development leverage the hierarchical, interconnected nature of materials systems to rapidly optimize material performance. Particular emphasis is placed on the use of predictive models and simulation tools to elucidate fundamental relationships within the processing-structure-processing materials paradigm. For the current work, computational simulation results were used in combination with mechanistic, science-based models to assist alloy design. Two case studies are presented as illustrative examples that focus on high-temperature magnesium (Mg) alloy development. Solid solution strengthening potency and solute-based effects on creep rate were discussed in the first case study to guide strategies for solute selection in alloy development. This analysis was completed through the identification of composition-sensitive microstructural parameters that were subsequently evaluated in a predictive fashion. The second case study used computational thermo-kinetic simulations to evaluate Mg alloy precipitate systems for their ability to nucleate a high number density of coarsening-resistant particles. This nucleation and growth analysis was then applied to a Mg-Sn-Al alloy to highlight the utility of the current methodology in predicting multicomponent alloy precipitation behavior. This paper ultimately seeks to provide insight into an integrative approach that captures the important underlying material physics through relationships parameterized by descriptive thermodynamic and kinetic factors, where these factors can be readily calculated with a commercially available suite of computational tools in concert with accessible data in the literature.

  9. Atom probe tomographic analysis of high dose oxide-dispersion strengthened steel (alloy MA957) at selected irradiation conditions

    NASA Astrophysics Data System (ADS)

    Bailey, Nathan Alexander

    In an effort to understand the effect of high dose neutron irradiation on fast reactor cladding candidate materials, oxide-dispersion strengthened (ODS) alloy MA957 was irradiated to doses exceeding 100 displacements per atom (dpa) at various irradiation temperatures. The finely distributed Y-Ti-O particles, which provide MA957 its attractive properties, were examined by atom probe tomography (APT). Significant increases in oxide cluster number density and reductions in oxide cluster size were observed in specimens irradiated at 412 °C and below. A substantial hardness increase, measured by nanoindentation, was also observed at these low irradiation temperatures. It was found that the increase in oxide cluster number density, reduction in oxide cluster size, and associated increase in hardness is due to the inhibition of reformation processes of the Y-Ti-O particles following ballistic dissolution by incident radiation. Redistribution of oxide particle material along the grain boundaries is also observed at the low irradiation temperatures. The intermetallic phase alpha' was observed in the low temperature samples. This observation of this phase provides additional experimental evidence for the location of the phase boundary for this low temperature precipitate. The conclusion of this work is that MA957 is microstructurally stable under neutron irradiation at and above 495 °C.

  10. Micromechanical Behavior of Solid-Solution-Strengthened Mg-1wt.%Al Alloy Investigated by In-Situ Neutron Diffraction

    SciTech Connect

    Lee, Sooyeol; Woo, Wanchuck; Gharghouri, Michael; Yoon, Cheol; An, Ke

    2014-01-01

    In-situ neutron-diffraction experiments were employed to investigate the micromechanical behavior of solid-solution-strengthened Mg-1wt.%Al alloy. Two starting textures were used: 1) as-extruded then solutionized texture, T1, in which the basal poles of most grains are tilted around 70~85 from the extrusion axis, and 2) a reoriented texture, T2, in which the basal poles of most grains are tilted around 10~20 from the extrusion axis. Lattice strains and diffraction peak intensity variations were measured in situ during loading-unloading cycles in uniaxial tension. Twinning activities and stress states for various grain orientations were revealed. The results show that the soft grain orientations, favorably oriented for either extension twinning or basal slip, exhibit the stress relaxation, resulting in the compressive residual strain after unloading. On the other hand, the hard grain orientations, unfavorably oriented for both extension twinning and basal slip, carry more applied load, leading to much higher lattice strains during loading followed by tensile residual strains upon unloading.

  11. Characterization of low alloy ferritic steel–Ni base alloy dissimilar metal weld interface by SPM techniques, SEM/EDS, TEM/EDS and SVET

    SciTech Connect

    Wang, Siyan; Ding, Jie; Ming, Hongliang; Zhang, Zhiming; Wang, Jianqiu

    2015-02-15

    The interface region of welded A508–Alloy 52 M is characterized by scanning probe microscope (SPM) techniques, scanning electron microscopy (SEM)/energy dispersive spectroscopy (EDS), transmission electron microscopy (TEM)/Energy Dispersive Spectroscopy (EDS) and scanning vibrate electrode technique (SVET). The regions along the welded A508–Alloy 52 M interface can be categorized into two types according to their different microstructures. In the type-I interface region, A508 and Alloy 52 M are separated by the fusion boundary, while in the type-II interface region, A508 and Alloy 52 M are separated by a martensite zone. A508, martensite zone and grain boundaries in Alloy 52 M are ferromagnetic while the Alloy 52 M matrix is paramagnetic. The Volta potentials measured by scanning Kelvin probe force microscopy (SKPFM) of A508, martensite zone and Alloy 52 M follow the order: V{sub 52} {sub M} > V{sub A508} > V{sub martensite}. The corrosion behavior of A508–Alloy 52 M interface region is galvanic corrosion, in which Alloy 52 M is cathode while A508 is anode. The martensite dissolves faster than Alloy 52 M, but slower than A508 in the test solution. - Highlights: • The A508–Alloy 52 M interface regions can be categorized into two types. • The chromium depleted region is observed along the Alloy 52 M grain boundary. • The Alloy 52 M grain boundaries which are close to the interface are ferromagnetic. • Martensite zone has lower Volta potential but higher corrosion resistance than A508.

  12. Delta ferrite in the weld metal of reduced activation ferritic martensitic steel

    NASA Astrophysics Data System (ADS)

    Sam, Shiju; Das, C. R.; Ramasubbu, V.; Albert, S. K.; Bhaduri, A. K.; Jayakumar, T.; Rajendra Kumar, E.

    2014-12-01

    Formation of delta(δ)-ferrite in the weld metal, during autogenous bead-on-plate welding of Reduced Activation Ferritic Martensitic (RAFM) steel using Gas Tungsten Arc Welding (GTAW) process, has been studied. Composition of the alloy is such that delta-ferrite is not expected in the alloy; but examination of the weld metal revealed presence of delta-ferrite in the weld metal. Volume fraction of delta-ferrite is found to be higher in the weld interface than in the rest of the fusion zone. Decrease in the volume fraction of delta-ferrite, with an increase in preheat temperature or with an increase in heat input, is observed. Results indicate that the cooling rate experienced during welding affects the volume fraction of delta-ferrite retained in the weld metal and variation in the delta-ferrite content with cooling rate is explained with variation in the time that the weld metal spends in various temperature regimes in which delta-ferrite is stable for the alloy during its cooling from the liquid metal to the ambient temperature. This manuscript will discuss the effect of welding parameters on formation of delta-ferrite and its retention in the weld metal of RAFM steel.

  13. Development of dispersion strengthened nickel-chromium alloy (Ni-Cr-Th-O2) sheet for space shuttle vehicles, part 1

    NASA Technical Reports Server (NTRS)

    Klingler, L. J.; Weinberger, W. R.; Bailey, P. G.; Baranow, S.

    1971-01-01

    A dispersion-strengthened alloy, TD nickel chromium (TDNiCr) is being developed for use on the thermal protection system of the space shuttle at temperatures up to 1204 C(2200 F). Manufacturing processes were developed for the fabrication of sheet and foil to specifications. The addition of aluminum to the basic TDNiCr composition provides outstanding oxidation resistance up to 1260 C(2300 F); aluminum levels of 2 to 4% are considered optimum for space shuttle application.

  14. Characterization of TiN, TiC and Ti(C,N) in titanium-alloyed ferritic chromium steels focusing on the significance of different particle morphologies

    SciTech Connect

    Michelic, S.K.; Loder, D.; Reip, T.; Ardehali Barani, A.; Bernhard, C.

    2015-02-15

    Titanium-alloyed ferritic chromium steels are a competitive option to classical austenitic stainless steels owing to their similar corrosion resistance. The addition of titanium significantly influences their final steel cleanliness. The present contribution focuses on the detailed metallographic characterization of titanium nitrides, titanium carbides and titanium carbonitrides with regard to their size, morphology and composition. The methods used are manual and automated Scanning Electron Microscopy with Energy Dispersive X-ray Spectroscopy as well as optical microscopy. Additional thermodynamic calculations are performed to explain the precipitation procedure of the analyzed titanium nitrides. The analyses showed that homogeneous nucleation is decisive at an early process stage after the addition of titanium. Heterogeneous nucleation gets crucial with ongoing process time and essentially influences the final inclusion size of titanium nitrides. A detailed investigation of the nuclei for heterogeneous nucleation with automated Scanning Electron Microscopy proved to be difficult due to their small size. Manual Scanning Electron Microscopy and optical microscopy have to be applied. Furthermore, it was found that during solidification an additional layer around an existing titanium nitride can be formed which changes the final inclusion morphology significantly. These layers are also characterized in detail. Based on these different inclusion morphologies, in combination with thermodynamic results, tendencies regarding the formation and modification time of titanium containing inclusions in ferritic chromium steels are derived. - Graphical abstract: Display Omitted - Highlights: • The formation and modification of TiN in the steel 1.4520 was examined. • Heterogeneous nucleation essentially influences the final steel cleanliness. • In most cases heterogeneous nuclei in TiN inclusions are magnesium based. • Particle morphology provides important information

  15. Strengthening Effect of Extruded Mg-8Sn-2Zn-2Al Alloy: Influence of Micro and Nano-Size Mg2Sn Precipitates

    PubMed Central

    Cheng, Weili; Bai, Yang; Wang, Lifei; Wang, Hongxia; Bian, Liping; Yu, Hui

    2017-01-01

    In this study, Mg-8Sn-2Zn-2Al (TZA822) alloys with varying Mg2Sn contents prior to extrusion were obtained by different pre-treatments (without and with T4), and the strengthening response related to micro and nano-size Mg2Sn precipitates in the extruded TZA822 alloys was reported. The results showed that the morphology of nano-size Mg2Sn precipitates exhibits a significant change in basal plane from rod-like to spherical, owing to the decrement in the fraction of micro-size particles before extrusion. Meanwhile, the spherical Mg2Sn precipitates provided a much stronger strengthening effect than did the rod-like ones, which was ascribed to uniform dispersion and refinement of spherical precipitates to effectively hinder basal dislocation slip. As a consequence, the extruded TZA822 alloy with T4 showed a higher tensile yield strength (TYS) of 245 MPa, ultimate tensile strength (UTS) of 320 MPa and elongation (EL) of 26.5%, as well as a lower degree of yield asymmetry than their counterpart without T4. Detailed reasons for the strengthening effect were given and analyzed. PMID:28773180

  16. Long-term high-velocity oxidation and hot corrosion testing of several NiCrAl and FeCrAl base oxide dispersion strengthened alloys

    NASA Technical Reports Server (NTRS)

    Lowell, C. E.; Deadmore, D. L.; Whittenberger, J. D.

    1982-01-01

    Several oxide dispersion strengthened (ODS) alloys have been tested for cyclic, long-term, high gas-velocity resistance to oxidation at 1100 C and hot corrosion at 900 C. Both nominally Ni-16Cr-4Al and Fe-20Cr-4.5Al ODS alloys were subjected up to about 2500 cycles, where each cycle consisted of 1 hr in a hot, Mach 0.3 combusted gas stream followed by a 3-min quench in an ambient temperature, Mach 0.3 air blast. For comparison to existing technology, a coated superalloy was simultaneously tested. The ODS iron alloy exhibited clearly superior behavior, surviving 3800 oxidation and 2300 hot corrosion cycles essentially unscathed. While the ODS nickel alloys exhibited adequate oxidation resistance, the long-term hot corrosion resistance could be marginal, since the best life for such alloys under these conditions was only about 1100 cycles. However, the hot corrosion resistance of the ODS Ni-base alloys is excellent in comparison to that of traditional superalloys.

  17. Long-term high-velocity oxidation and hot corrosion testing of several NiCrAl and FeCrAl base oxide dispersion strengthened alloys

    NASA Technical Reports Server (NTRS)

    Lowell, C. E.; Deadmore, D. L.; Whittenberger, J. D.

    1982-01-01

    Several oxide dispersion strengthened (ODS) alloys have been tested for cyclic, long-term, high gas-velocity resistance to oxidation at 1100 C and hot corrosion at 900 C. Both nominally Ni-16Cr-4Al and Fe-20Cr-4.5Al ODS alloys were subjected up to about 2500 cycles, where each cycle consisted of 1 hr in a hot, Mach 0.3 combusted gas stream followed by a 3-min quench in an ambient temperature, Mach 0.3 air blast. For comparison to existing technology, a coated superalloy was simultaneously tested. The ODS iron alloy exhibited clearly superior behavior, surviving 3800 oxidation and 2300 hot corrosion cycles essentially unscathed. While the ODS nickel alloys exhibited adequate oxidation resistance, the long-term hot corrosion resistance could be marginal, since the best life for such alloys under these conditions was only about 1100 cycles. However, the hot corrosion resistance of the ODS Ni-base alloys is excellent in comparison to that of traditional superalloys.

  18. Oxide-Dispersion-Strengthened Fe3Al-Based Alloy Tubes: Application-Specific Development for the Power Generation Industry

    SciTech Connect

    Kad, BK

    2001-07-20

    A detailed and comprehensive research and development methodology is being prescribed to produce Oxide Dispersion Strengthened (ODS)-Fe{sub 3}Al thin walled tubes, using powder extrusion methodologies, for eventual use at operating temperatures of up to 1100 C in the power generation industry. A particular ''in service application'' anomaly of Fe{sub 3}Al-based alloys is that the environmental resistance is maintained up to 1200 C, well beyond where such alloys retain sufficient mechanical strength. Grain boundary creep processes at such high temperatures are anticipated to be the dominant failure mechanism. Thus, the challenges of this program are manifold: (1) to produce thin walled ODS-Fe{sub 3}Al tubes, employing powder extrusion methodologies, with (2) adequate increased strength for service at operating temperatures, and (3) to mitigate creep failures by enhancing the as-processed grain size in ODS-Fe{sub 3}Al tubes. Our research progress till date has resulted in the successful batch production of typically 8 Ft. lengths of 1-3/8 inch diameter, 1/8 inch wall thickness, ODS-Fe{sub 3}Al tubes via a proprietary single step extrusion consolidation process. The process parameters for such consolidation methodologies have been prescribed and evaluated as being routinely reproducible. Such processing parameters (i.e., extrusion ratios, temperature, can design etc.) were particularly guided by the need to effect post-extrusion recrystallization and grain growth at a sufficiently low temperature, while still meeting the creep requirement at service temperatures. Static recrystallization studies show that elongated grains (with their long axis parallel to the extrusion axis), typically 200-2000 {micro}m in diameter, and several millimeters long can be obtained routinely, at 1200 C. The growth kinetics are affected by the interstitial impurity content in the powder batches. For example complete recrystallization, across the tube wall thickness, is observed for clean

  19. Oxide Dispersion Strengthened Fe3Al-Based Alloy Tubes: Application Specific Development for the Power Generation Industry

    SciTech Connect

    Kad, B.K.

    2002-02-08

    A detailed and comprehensive research and development methodology is being prescribed to produce Oxide Dispersion Strengthened (ODS)-Fe{sub 3}Al thin walled tubes, using powder extrusion methodologies, for eventual use at operating temperatures of up to 1100% in the power generation industry. A particular ''in service application'' anomaly of Fe{sub 3}Al-based alloys is that the environmental resistance is maintained up to 1200 C, well beyond where such alloys retain sufficient mechanical strength. Grain boundary creep processes at such high temperatures are anticipated to be the dominant failure mechanism. Thus, the challenges of this program are manifold: (1) to produce thin walled ODS-Fe{sub 3}Al tubes, employing powder extrusion methodologies, with (2) adequate increased strength for service at operating temperatures, and (3) to mitigate creep failures by enhancing the as-processed grain size in ODS-Fe{sub 3}Al tubes. Our research progress till date has resulted in the successful batch production of typically 8 Ft. lengths of 1-3/8 inch diameter, 1/8 inch wall thickness, ODS-Fe{sub 3}Al tubes via a proprietary single step extrusion consolidation process. The process parameters for such consolidation methodologies have been prescribed and evaluated as being routinely reproducible. Such processing parameters (i.e., extrusion ratios, temperature, can design etc.) were particularly guided by the need to effect post-extrusion recrystallization and grain growth at a sufficiently low temperature, while still meeting the creep requirement at service temperatures. Static recrystallization studies show that elongated grains (with their long axis parallel to the extrusion axis), typically 200-2000 {micro}m in diameter, and several millimeters long can be obtained routinely, at 1200 C. The growth kinetics are affected by the interstitial impurity content in the powder batches. For example complete recrystallization, across the tube wall thickness, is observed for clean

  20. Atomic displacement in the CrMnFeCoNi high-entropy alloy - A scaling factor to predict solid solution strengthening

    NASA Astrophysics Data System (ADS)

    Okamoto, Norihiko L.; Yuge, Koretaka; Tanaka, Katsushi; Inui, Haruyuki; George, Easo P.

    2016-12-01

    Although metals strengthened by alloying have been used for millennia, models to quantify solid solution strengthening (SSS) were first proposed scarcely seventy years ago. Early models could predict the strengths of only simple alloys such as dilute binaries and not those of compositionally complex alloys because of the difficulty of calculating dislocation-solute interaction energies. Recently, models and theories of SSS have been proposed to tackle complex high-entropy alloys (HEAs). Here we show that the strength at 0 K of a prototypical HEA, CrMnFeCoNi, can be scaled and predicted using the root-mean-square atomic displacement, which can be deduced from X-ray diffraction and first-principles calculations as the isotropic atomic displacement parameter, that is, the average displacements of the constituent atoms from regular lattice positions. We show that our approach can be applied successfully to rationalize SSS in FeCoNi, MnFeCoNi, MnCoNi, MnFeNi, CrCoNi, CrFeCoNi, and CrMnCoNi, which are all medium-entropy subsets of the CrMnFeCoNi HEA.

  1. Strengthening Aluminum Alloys for High Temperature Applications Using Nanoparticles of Al203 and Al3-X Compounds (X= Ti, V, Zr)

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2007-01-01

    In this paper the effect of nanoparticles A12O3 and A13-X compounds (X= Ti, V, Zr) on the improvement of mechanical properties of aluminum alloys for elevated temperature applications is presented. These nanoparticles were selected based on their chemical stability and low diffusions rates in aluminum matrix at high temperatures. The strengthening mechanism for aluminum alloy is based on the mechanical blocking of dislocation movements by these nanoparticles. Samples were prepared from A12O3 nanoparticle preforms, which were produced using ceramic injection molding process and pressure infiltrated by molten aluminum. A12O3 nanoparticles can also be homogeneously mixed with aluminum powder and consolidated into samples through hot pressing and sintering. On the other hand, the Al3-X nanoparticles are produced as precipitates via in situ reactions with molten aluminum alloys using conventional casting techniques. The degree of alloy strengthening using nanoparticles will depend on the materials, particle size, shape, volume fraction, and mean inter-particle spacing.

  2. Strengthening Aluminum Alloys for High Temperature Applications Using Nanoparticles of Al203 and Al3-X Compounds (X= Ti, V, Zr)

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2007-01-01

    In this paper the effect of nanoparticles A12O3 and A13-X compounds (X= Ti, V, Zr) on the improvement of mechanical properties of aluminum alloys for elevated temperature applications is presented. These nanoparticles were selected based on their chemical stability and low diffusions rates in aluminum matrix at high temperatures. The strengthening mechanism for aluminum alloy is based on the mechanical blocking of dislocation movements by these nanoparticles. Samples were prepared from A12O3 nanoparticle preforms, which were produced using ceramic injection molding process and pressure infiltrated by molten aluminum. A12O3 nanoparticles can also be homogeneously mixed with aluminum powder and consolidated into samples through hot pressing and sintering. On the other hand, the Al3-X nanoparticles are produced as precipitates via in situ reactions with molten aluminum alloys using conventional casting techniques. The degree of alloy strengthening using nanoparticles will depend on the materials, particle size, shape, volume fraction, and mean inter-particle spacing.

  3. Long term high temperature oxidation characteristics of La and Cu alloyed ferritic stainless steels for solid oxide fuel cell interconnects

    NASA Astrophysics Data System (ADS)

    Swaminathan, Srinivasan; Lee, Young-Su; Kim, Dong-Ik

    2016-09-01

    To ensure the best performance of solid oxide fuel cell metallic interconnects, the Fe-22 wt.% Cr ferritic stainless steels with various La contents (0.006-0.6 wt.%) and Cu addition (1.57 wt.%), are developed. Long-term isothermal oxidation behavior of these steels is investigated in air at 800 °C, for 2700 h. Chemistry, morphology, and microstructure of the thermally grown oxide scale are examined using XPS, SEM-EDX, and XRD techniques. Broadly, all the steels show a double layer consisting of an inner Cr2O3 and outer (Mn, Cr)3O4. Distinctly, in the La-added steels, binary oxides of Cr, Mn and Ti are found at the oxide scale surface together with (Mn, Cr)3O4. Furthermore, all La-varied steels possess the metallic Fe protrusions along with discontinuous (Mn, Cr)3O4 spinel zones at the oxide scale/metal interface and isolated precipitates of Ti-oxides in the underlying matrix. Increase of La content to 0.6 wt.% is detrimental to the oxidation resistance. For the Cu-added steel, Cu is found to segregate strongly at the oxide scale/metal interface which inhibits the ingress of oxygen thereby suppressing the subscale formation of (Mn, Cr)3O4. Thus, Cu addition to the Fe-22Cr ferritic stainless steels benefits the oxidation resistance.

  4. Effect of various kinds of severe plastic deformation on the structure and electromechanical properties of precipitation-strengthened CuCrZr alloy

    NASA Astrophysics Data System (ADS)

    Belyaeva, A. I.; Galuza, A. A.; Khaimovich, P. A.; Kolenov, I. V.; Savchenko, A. A.; Solodovchenko, S. I.; Shul'gin, N. A.

    2016-11-01

    The effect of various kinds of severe plastic deformation (equal-channel angular pressing and quasi-hydrostatic extrusion at 77 and 300 K) on the structural formation of precipitation-strengthened CuCrZr alloy has been studied. A combination of experimental methods has been used. Sputtering by deuterium ions was used as the tool for the layer-by-layer study of the alloy structure. The difference between the sputtering yields of the matrix (copper) and precipitates (Cr and Zr) allowed us to visualize the alloy structure to a total depth of 0.5-1 μm. The effect of severe plastic deformation on the precipitate distribution is considered. It has been shown that the main peculiarity of the microstructure is related to the high density of precipitates enriched in chromium, which completely determine the surface roughness. Their distribution is not related to the grain size. The combination of equal-channel angular pressing and quasi-hydrostatic extrusion was shown to lead to the increase in the microhardness of the CuCrZr alloy to 2300 MPa in the case of low-temperature quasi-hydrostatic extrusion (at 77 K) and to the retained high conductivity. It has been proved that the high anisotropy of precipitate shape, microhardness, and sputtering yield of the CuCrZr alloy is determined by equal-channel angular pressing.

  5. First principles assessment of helium trapping in Y{sub 2}TiO{sub 5} in nano-featured ferritic alloys

    SciTech Connect

    Jin, Yanan; Jiang, Yong E-mail: odette@engineering.ucsb.edu; Yang, Litong; Lan, Guoqiang; Robert Odette, G. E-mail: odette@engineering.ucsb.edu; Yamamoto, Takuya; Shang, Jiacheng; Dang, Ying

    2014-10-14

    Nano-scale Y{sub 2}Ti{sub 2}O{sub 7} and Y{sub 2}TiO{sub 5} oxides are the major features that provide high strength and irradiation tolerance in nano-structured ferritic alloys. Here, we employ density functional theory to study helium trapping in Y{sub 2}TiO{sub 5}. The results suggest that helium is more deeply trapped in Y{sub 2}TiO{sub 5} compared to Y{sub 2}Ti{sub 2}O{sub 7}. Helium occupies open channels in Y{sub 2}TiO{sub 5}, where it weakly chemically interacts with neighboring oxygen anions, and results in less volume expansion compared to Y{sub 2}Ti{sub 2}O{sub 7}, reducing strains in the iron matrix. The corresponding helium mobility in these channels is very high. While its ultimate fate is to form oxide/matrix interface bubbles, transient deep trapping of helium in oxides plays a major role in the ability of NFA to manage helium distribution.

  6. Load partitioning between the bcc-iron matrix and NiAl-type precipitates in a ferritic alloy on multiple length scales

    PubMed Central

    Sun, Zhiqian; Song, Gian; Sisneros, Thomas A.; Clausen, Bjørn; Pu, Chao; Li, Lin; Gao, Yanfei; Liaw, Peter K.

    2016-01-01

    An understanding of load sharing among constituent phases aids in designing mechanical properties of multiphase materials. Here we investigate load partitioning between the body-centered-cubic iron matrix and NiAl-type precipitates in a ferritic alloy during uniaxial tensile tests at 364 and 506 °C on multiple length scales by in situ neutron diffraction and crystal plasticity finite element modeling. Our findings show that the macroscopic load-transfer efficiency is not as high as that predicted by the Eshelby model; moreover, it depends on the matrix strain-hardening behavior. We explain the grain-level anisotropic load-partitioning behavior by considering the plastic anisotropy of the matrix and elastic anisotropy of precipitates. We further demonstrate that the partitioned load on NiAl-type precipitates relaxes at 506 °C, most likely through thermally-activated dislocation rearrangement on the microscopic scale. The study contributes to further understanding of load-partitioning characteristics in multiphase materials. PMID:26979660

  7. TEM characterization of 14YWT and 12YWT ODS ferritic alloys neutron irradiated at 500C using in-situ helium injection

    SciTech Connect

    Jung, Hee Joon; Edwards, Danny J.; Kurtz, Richard J.; Odette, G Robert; Wu, Yuan; Yamamoto, Takuya

    2015-03-31

    This report summaries TEM characterization of 14YWT and 12YWT, ODS ferritic alloys with 14 and 12 wt % of Cr respectively, to compare the effect of neutron irradiation with and without concurrent He injection using ISHI. The density and average size of <100>/{100} type dislocation loops are always larger than those of 1/2<111>/{111} type, but this difference is significantly affected by He implantation. The density of dislocation loops of both types ranges from ~1 to 4x1021 m-3 with average size ranging from 5~20 nm. 14YWT has lower density but larger size dislocation loops than 12YWT, while the line dislocation density of 14YWT is 3 times lower than that of 12YWT. Helium bubble densities of both 14YWT and 12YWT are 1.9x1023 m-3, the average He bubbles size of 14YWT and 12YWT are 1.4 and 1.2 nm, respectively. 14YWT exhibits α-α’ phase separation, Y-rich particles and uniformly distributed W. In addition to those features, 12YWT exhibits Y-Ti-O particles (not Y-O rich) and elongated Cr-rich phases.

  8. Load partitioning between the bcc-iron matrix and NiAl-type precipitates in a ferritic alloy on multiple length scales

    DOE PAGES

    Sun, Zhiqian; Song, Gian; Sisneros, Thomas A.; ...

    2016-03-16

    An understanding of load sharing among constituent phases aids in designing mechanical properties of multiphase materials. Here we investigate load partitioning between the body-centered-cubic iron matrix and NiAl-type precipitates in a ferritic alloy during uniaxial tensile tests at 364 and 506 C on multiple length scales by in situ neutron diffraction and crystal plasticity finite element modeling. Our findings show that the macroscopic load-transfer efficiency is not as high as that predicted by the Eshelby model; moreover, it depends on the matrix strain-hardening behavior. We explain the grain-level anisotropic load-partitioning behavior by considering the plastic anisotropy of the matrix andmore » elastic anisotropy of precipitates. We further demonstrate that the partitioned load on NiAl-type precipitates relaxes at 506 C, most likely through thermally-activated dislocation rearrangement on the microscopic scale. Furthermore, the study contributes to further understanding of load-partitioning characteristics in multiphase materials.« less

  9. Effect of aluminizing of Cr-containing ferritic alloys on the seal strength of a novel high-temperature solid oxide fuel cell sealing glass

    NASA Astrophysics Data System (ADS)

    Chou, Yeong-Shyung; Stevenson, Jeffry W.; Singh, Prabhakar

    A novel high-temperature alkaline earth silicate sealing glass was developed for solid oxide fuel cell (SOFC) applications. The glass was used to join two metallic coupons of Cr-containing ferritic stainless steel for seal strength evaluation. In previous work, SrCrO 4 was found to form along the glass/steel interface, which led to severe strength degradation. In the present study, aluminization of the steel surface was investigated as a remedy to minimize or prevent the strontium chromate formation. Three different processes for aluminization were evaluated with Crofer22APU stainless steel: pack cementation, vapor-phase deposition, and aerosol spraying. It was found that pack cementation resulted in a rough surface with occasional cracks in the Al-diffused region. Vapor-phase deposition yielded a smoother surface, but the resulting high Al content increased the coefficient of thermal expansion (CTE), resulting in the failure of joined coupons. Aerosol spraying of an Al-containing salt resulted in the formation of a thin aluminum oxide layer without any surface damage. The room temperature seal strength was evaluated in the as-fired state and in environmentally aged conditions. In contrast to earlier results with uncoated Crofer22APU, the aluminized samples showed no strength degradation even for samples aged in air. Interfacial and chemical compatibility was also investigated. The results showed aluminization to be a viable candidate approach to minimize undesirable chromate formation between alkaline earth silicate sealing glass and Cr-containing interconnect alloys for SOFC applications.

  10. Effect of aluminizing of Cr-containing ferritic alloys on the seal strength of a novel high-temperature solid oxide fuel cell sealing glass

    SciTech Connect

    Chou, Y. S.; Stevenson, Jeffry W.; Singh, Prabhakar

    2008-12-01

    A novel high-temperature alkaline-earth silicate sealing glass was developed for solid oxide fuel cell (SOFC) applications. The glass was used to join two metallic coupons of Cr-containing ferritic stainless steel for seal strength evaluation. In previous work, SrCrO4 was found to form along the glass/steel interface, which led to severe strength degradation. In the present study, aluminization of the steel surface was investigated as a remedy to minimize or prevent the strontium chromate formation. Three different processes for aluminization were evaluated with Crofer22APU stainless steel: pack cementation, vapor phase deposition, and aerosol spraying. It was found that pack cementation resulted in a rough surface with occasional cracks in the Al-diffused region. Vapor phase deposition yielded a smoother surface, but the resulting high Al content increased the coefficient of thermal expansion (CTE), resulting in failure of joined coupons. Aerosol spraying of an Al-containing salt resulted in formation of a thin aluminum oxide layer without any surface damage. The room temperature seal strength was evaluated in the as-fired state and in environmentally aged conditions. In contrast to earlier results with uncoated Crofer22APU, the aluminized samples showed no strength degradation even for samples aged in air. Interfacial and chemical compatibility was also investigated. The results showed aluminization to be a viable candidate approach to minimize undesirable chromate formation between alkaline earth silicate sealing glass and Cr-containing interconnect alloys for SOFC applications.

  11. Load partitioning between the bcc-iron matrix and NiAl-type precipitates in a ferritic alloy on multiple length scales.

    PubMed

    Sun, Zhiqian; Song, Gian; Sisneros, Thomas A; Clausen, Bjørn; Pu, Chao; Li, Lin; Gao, Yanfei; Liaw, Peter K

    2016-03-16

    An understanding of load sharing among constituent phases aids in designing mechanical properties of multiphase materials. Here we investigate load partitioning between the body-centered-cubic iron matrix and NiAl-type precipitates in a ferritic alloy during uniaxial tensile tests at 364 and 506 °C on multiple length scales by in situ neutron diffraction and crystal plasticity finite element modeling. Our findings show that the macroscopic load-transfer efficiency is not as high as that predicted by the Eshelby model; moreover, it depends on the matrix strain-hardening behavior. We explain the grain-level anisotropic load-partitioning behavior by considering the plastic anisotropy of the matrix and elastic anisotropy of precipitates. We further demonstrate that the partitioned load on NiAl-type precipitates relaxes at 506 °C, most likely through thermally-activated dislocation rearrangement on the microscopic scale. The study contributes to further understanding of load-partitioning characteristics in multiphase materials.

  12. Optimization and testing results of Zr-bearing ferritic steels

    SciTech Connect

    Tan, Lizhen; Yang, Ying; Tyburska-Puschel, Beata; Sridharan, K.

    2014-09-01

    The mission of the Nuclear Energy Enabling Technologies (NEET) program is to develop crosscutting technologies for nuclear energy applications. Advanced structural materials with superior performance at elevated temperatures are always desired for nuclear reactors, which can improve reactor economics, safety margins, and design flexibility. They benefit not only new reactors, including advanced light water reactors (LWRs) and fast reactors such as sodium-cooled fast reactor (SFR) that is primarily designed for management of high-level wastes, but also life extension of the existing fleet when component exchange is needed. Developing and utilizing the modern materials science tools (experimental, theoretical, and computational tools) is an important path to more efficient alloy development and process optimization. Ferritic-martensitic (FM) steels are important structural materials for nuclear reactors due to their advantages over other applicable materials like austenitic stainless steels, notably their resistance to void swelling, low thermal expansion coefficients, and higher thermal conductivity. However, traditional FM steels exhibit a noticeable yield strength reduction at elevated temperatures above ~500°C, which limits their applications in advanced nuclear reactors which target operating temperatures at 650°C or higher. Although oxide-dispersion-strengthened (ODS) ferritic steels have shown excellent high-temperature performance, their extremely high cost, limited size and fabricability of products, as well as the great difficulty with welding and joining, have limited or precluded their commercial applications. Zirconium has shown many benefits to Fe-base alloys such as grain refinement, improved phase stability, and reduced radiation-induced segregation. The ultimate goal of this project is, with the aid of computational modeling tools, to accelerate the development of a new generation of Zr-bearing ferritic alloys to be fabricated using conventional

  13. Characterization of physico-mechanical properties of Z-phase strengthened ferritic steels using internal friction measurements in the range 25 ÷ 750°C

    NASA Astrophysics Data System (ADS)

    Kutelia, E. R.; Dzigrashvili, T. A.; Kukava, T. G.; Darsavelidze, G. Sh.; Kurashvili, I. R.; Riedel, H.; Donth, B.

    2017-02-01

    The present research is dealing with the comparative study of inelastic/elastic behavior of reference ˜12%Cr steel ZL3 and three new trial steels ZU1, ZU2, ZU3, with different ratio of alloying elements and equal content of Cr, using internal friction measurements. The samples were examined in "as-received" condition and after additional electric current tempering at 700˚C under different fixed external mechanical tensions. The values of deformation critical amplitudes for dislocation breakaway (ɛ1) and for microplastic deformation beginning (ɛ2) were determined in addition to the activation energies of relaxation processes in the investigated steels. It is shown that all the three trial steel samples in "as-received" condition exhibit considerably higher values of ɛ2 in comparison to those of reference ZL3 steel. Among them the ZU3 steel has the highest values of ɛ1 and ɛ2, and demonstrates the visible (˜40%) increase in strength characteristics at elevated temperatures (600÷750˚C), achieved by the additional electric current tempering under mechanical tension.

  14. Residual ferrite formation in 12CrODS steels

    NASA Astrophysics Data System (ADS)

    Ukai, S.; Kudo, Y.; Wu, X.; Oono, N.; Hayashi, S.; Ohtsuka, S.; Kaito, T.

    2014-12-01

    Increasing Cr content from 9 to 12 mass% leads to superior corrosion and high-temperature oxidation resistances, and usually changes microstructure from martensite to a ferrite. To make transformable martensitic type of 12CrODS steels that have superior processing capability by using α/γ phase transformation, alloy design was conducted through varying nickel content. The structure of 12CrODS steels was successfully modified from full ferrite to a transformable martensite-base matrix containing ferrite. This ferrite consists of both equilibrium ferrite and a metastable residual ferrite. It was shown that the fraction of the equilibrium ferrite is predictable by computed phase diagram and formation of the residual ferrite was successfully evaluated through pinning of α/γ interfacial boundaries by oxide particles.

  15. Development of dispersion strengthened nickel-chromium alloy (Ni-Cr-ThO2) sheet for space shuttle vehicles, part 2

    NASA Technical Reports Server (NTRS)

    Klingler, L. J.; Weinberger, W. R.; Bailey, P. G.; Baranow, S.

    1972-01-01

    Two dispersion strengthened nickel base alloy systems were developed for use at temperatures up to 1204 C(2200 F); TD nickel chromium (TDNiCr) and TD nickel chromium aluminum (TDNiCrA1). They are considered candidate materials for use on the thermal protection systems of the space shuttle and for long term use in aircraft gas turbine engine applications. Improved manufacturing processes were developed for the fabrication of TDNiCr sheet and foil to specifications. Sheet rolling process studies and extrusion studies were made on two aluminum containing alloys: Ni-16%Cr-3.5%A1-2%ThO2 and Ni-16%Cr-5.0%A12%ThO2. Over 1600 kg.(3500 lb.) of plate, sheet, foil, bar and extrusion products were supplied to NASA Centers for technology studies.

  16. Morphological evolution and strengthening behavior of α-Al(Fe,Mn)Si in Al-6Si-2Fe-xMn alloys

    NASA Astrophysics Data System (ADS)

    Gao, Tong; Hu, Kaiqi; Wang, Longshuai; Zhang, Bangran; Liu, Xiangfa

    β-Al5FeSi is preferred to form in Al-Si-Fe alloys, normally exhibiting needlelike, which is harmful for the mechanical properties. In this paper, with the addition of 1%, 1.5% and 3% Mn into an Al-6Si-2Fe alloy, β-Al5FeSi phase was found to transform to skeleton, flower-like and coarse dendritic α-Al(Fe,Mn)Si, respectively. The novel flower-like α-Al(Fe,Mn)Si crystals contain developed branches with the average diameter of ∼200 nm, performing strengthening effect on the tensile property. Detailed morphologies of α-Al(Fe,Mn)Si phase and the formation mechanism were discussed.

  17. Tensile and creep properties of the experimental oxide dispersion strengthened iron-base sheet alloy MA-956E at 1365 K

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.

    1978-01-01

    A study of the 1365 K tensile properties, creep characteristics and residual room temperature properties after creep testing of the experimental oxide dispersion strengthened iron-base alloy MA-956E (Fe-20Cr-4.5Al-0.5Ti-0.5Y2O3) was conducted. The 1365 K tensile properties, particularly ductility, are strongly dependent on strain rate. It appears that MA-956E does not easily undergo slow plastic deformation. Rather than deform under creep loading conditions, the alloy apparently fails by a crack nucleation and growth mechanism. Fortunately, there appears to be a threshold stress below which crack nucleation and/or growth does not occur.

  18. Microstructural origin of the skeletal ferrite morphology of austenitic stainless steel welds

    SciTech Connect

    Brooks, J A; Williams, J C; Thompson, A W

    1982-04-01

    Scanning transmission electron microscopy was conducted on welds exhibiting a variety of skeletal, or vermicular ferrite morphologies in addition to one lathy ferrite morphology. These ferrite morphologies result from primary ferrite solidification followed by a solid state transformation upon cooling. During cooling, a large fraction of the ferrite transforms to austenite leaving a variety of ferrite morphologies. Comparison of composition profiles and alloy partitioning showed both the skeletal and lathy ferrite structures result from a diffusion controlled solid state transformation. However, the overall measured composition profiles of the weld structure are a result of partitioning during both solidification and the subsequent solid state transformation.

  19. Development of new ferritic cladding materials for metal-fueled FBRs

    SciTech Connect

    Tokiwai, Moriyasu; Kako, Kenji ); Horie, Masaaki; Fujiwara, Yuukou )

    1992-01-01

    It is well known that the characteristics of metallic fuel (U-Zr, U-Pu-Zr alloy), such as high fissile density, high thermal conductivity, and harder neutron spectrum, enable the development of superior core performance and safety features based on the passive safety design of a liquid metal fast breeder reactor (LMFBR). For the higher performance of a metal fuel core, higher-strength and high-swelling-resistant cladding materials are required. Ferritic stainless steel is well known to be resistant to swelling up to very high fast neutron fluence, but the creep strength is not sufficient for the practical use as a cladding material. In this study, combinations of various strengthening techniques were applied to Fe-12% Cr ferritic stainless steels.

  20. Microstructural Changes and Estimated Strengthening Contributions in a Gamma Alloy Ti-45Al-5Nb Pack-Rolled Sheet (Preprint)

    DTIC Science & Technology

    2009-04-01

    of a gamma- titanium aluminide alloy, Ti-45Al-5Nb, produced by a patented pack-rolling process, were evaluated for microstructure variation and...Ti-45Al-5Nb alloy, which is a result of the Nb-induced phase-boundary shifts. 15. SUBJECT TERMS gamma- titanium aluminide , Ti-45Al-5Nb, pack...sheets made of a gamma- titanium aluminide alloy, Ti-45Al-5Nb, produced by a patented pack-rolling process, were evaluated for microstructure variation

  1. Formation of nano-size oxide particles and δ-ferrite at elevated temperature in 9Cr-ODS steel

    NASA Astrophysics Data System (ADS)

    Kim, Sawoong; Ohtsuka, Satoshi; Kaito, Takeji; Yamashita, Shinichiro; Inoue, Masaki; Asayama, Tai; Shobu, Takahisa

    2011-10-01

    Excellent high-temperature strength and resistance to radiation damage of 9Cr Oxide Dispersion Strengthened (9Cr-ODS) martensitic steel have been realized by nano-size Y-Ti-O complex oxide particles dispersed in the matrix and a dual phase structure consisting of α'-martensite and δ-ferrite. These are produced by mechanically alloying Fe-Cr-Ti powders with Y 2O 3 followed by a hot-consolidation process. Therefore, the hot-consolidation process is the issue to be clarified for the formation of nano-size oxide particle and δ-ferrite. The temperature dependence of the formation and development of nano-size oxide particles and δ-ferrite using mechanically alloyed 9Cr-ODS raw powder were investigated applying X-ray Diffraction and Small Angle X-ray Scattering measurement at SPring-8 and by Electron Probe Micro Analysis. In situ heating measurement techniques with XRD and SAXS enabled real-time observation of phase transformations and allowed correlation between formation of nano-size oxide particle and δ-ferrite.

  2. Diffusion bonding a creep-resistant Fe-ODS alloy

    NASA Astrophysics Data System (ADS)

    Bucklow, I. A.

    A method is described for diffusion bonding iron-based alloys in which the grain structure is continuous along the interface. The method is based on oxide-dispersion-strengthened (ODS) alloying for producing fine-grained materials with highly directional strain. Samples of the Fe-based MA956 alloy are rapidly diffusion bonded at about 1200 C and 200-300 MPa with either one or two induction heat treatments, and secondary recrystallization is seeded epitaxially. Sections are etched in glyceregia and studied by means of micrographs, and the diffusion rates of the ferritic alloys are found to be high enough to allow bonding at temperatures below the recrystallization level. Some mechanical damage to the specimens is noted that can lead to suboptimal grain directionality. The present results are of interest to the development of Fe-ODS alloys for turbine applications and for use in sulfurous atmospheres.

  3. Articles comprising ferritic stainless steels

    SciTech Connect

    Rakowski, James M.

    2016-06-28

    An article of manufacture comprises a ferritic stainless steel that includes a near-surface region depleted of silicon relative to a remainder of the ferritic stainless steel. The article has a reduced tendency to form an electrically resistive silica layer including silicon derived from the steel when the article is subjected to high temperature oxidizing conditions. The ferritic stainless steel is selected from the group comprising AISI Type 430 stainless steel, AISI Type 439 stainless steel, AISI Type 441 stainless steel, AISI Type 444 stainless steel, and E-BRITE.RTM. alloy, also known as UNS 44627 stainless steel. In certain embodiments, the article of manufacture is a fuel cell interconnect for a solid oxide fuel cell.

  4. Development of new generation reduced activation ferritic-martenstic steels for advanced fusion reactors

    SciTech Connect

    Tan, Lizhen; Snead, Lance Lewis; Katoh, Yutai

    2016-05-26

    International development of reduced activation ferritic-martensitic (RAFM) steels has focused on 9 wt percentage Cr, which primarily contain M23C6 (M = Cr-rich) and small amounts of MX (M = Ta/V, X = C/N) precipitates, not adequate to maintain strength and creep resistance above ~500 °C. To enable applications at higher temperatures for better thermal efficiency of fusion reactors, computational alloy thermodynamics coupled with strength modeling have been employed to explore a new generation RAFM steels. The new alloys are designed to significantly increase the amount of MX nanoprecipitates, which are manufacturable through standard and scalable industrial steelmaking methods. Preliminary experimental results of the developed new alloys demonstrated noticeably increased amount of MX, favoring significantly improved strength, creep resistance, and Charpy impact toughness as compared to current RAFM steels. Furthermore, the strength and creep resistance were comparable or approaching to the lower bound of, but impact toughness was noticeably superior to 9–20Cr oxide dispersion-strengthened ferritic alloys.

  5. Development of new generation reduced activation ferritic-martenstic steels for advanced fusion reactors

    DOE PAGES

    Tan, Lizhen; Snead, Lance Lewis; Katoh, Yutai

    2016-05-26

    International development of reduced activation ferritic-martensitic (RAFM) steels has focused on 9 wt percentage Cr, which primarily contain M23C6 (M = Cr-rich) and small amounts of MX (M = Ta/V, X = C/N) precipitates, not adequate to maintain strength and creep resistance above ~500 °C. To enable applications at higher temperatures for better thermal efficiency of fusion reactors, computational alloy thermodynamics coupled with strength modeling have been employed to explore a new generation RAFM steels. The new alloys are designed to significantly increase the amount of MX nanoprecipitates, which are manufacturable through standard and scalable industrial steelmaking methods. Preliminary experimentalmore » results of the developed new alloys demonstrated noticeably increased amount of MX, favoring significantly improved strength, creep resistance, and Charpy impact toughness as compared to current RAFM steels. Furthermore, the strength and creep resistance were comparable or approaching to the lower bound of, but impact toughness was noticeably superior to 9–20Cr oxide dispersion-strengthened ferritic alloys.« less

  6. Development of new generation reduced activation ferritic-martenstic steels for advanced fusion reactors

    SciTech Connect

    Tan, Lizhen; Snead, Lance Lewis; Katoh, Yutai

    2016-05-26

    International development of reduced activation ferritic-martensitic (RAFM) steels has focused on 9 wt percentage Cr, which primarily contain M23C6 (M = Cr-rich) and small amounts of MX (M = Ta/V, X = C/N) precipitates, not adequate to maintain strength and creep resistance above ~500 °C. To enable applications at higher temperatures for better thermal efficiency of fusion reactors, computational alloy thermodynamics coupled with strength modeling have been employed to explore a new generation RAFM steels. The new alloys are designed to significantly increase the amount of MX nanoprecipitates, which are manufacturable through standard and scalable industrial steelmaking methods. Preliminary experimental results of the developed new alloys demonstrated noticeably increased amount of MX, favoring significantly improved strength, creep resistance, and Charpy impact toughness as compared to current RAFM steels. Furthermore, the strength and creep resistance were comparable or approaching to the lower bound of, but impact toughness was noticeably superior to 9–20Cr oxide dispersion-strengthened ferritic alloys.

  7. Development of new generation reduced activation ferritic-martensitic steels for advanced fusion reactors

    NASA Astrophysics Data System (ADS)

    Tan, L.; Snead, L. L.; Katoh, Y.

    2016-09-01

    International development of reduced activation ferritic-martensitic (RAFM) steels has focused on 9 wt percentage Cr, which primarily contain M23C6 (M = Cr-rich) and small amounts of MX (M = Ta/V, X = C/N) precipitates, not adequate to maintain strength and creep resistance above ∼500 °C. To enable applications at higher temperatures for better thermal efficiency of fusion reactors, computational alloy thermodynamics coupled with strength modeling have been employed to explore a new generation RAFM steels. The new alloys are designed to significantly increase the amount of MX nanoprecipitates, which are manufacturable through standard and scalable industrial steelmaking methods. Preliminary experimental results of the developed new alloys demonstrated noticeably increased amount of MX, favoring significantly improved strength, creep resistance, and Charpy impact toughness as compared to current RAFM steels. The strength and creep resistance were comparable or approaching to the lower bound of, but impact toughness was noticeably superior to 9-20Cr oxide dispersion-strengthened ferritic alloys.

  8. Thermal stability and mechanical properties of HfC dispersion strengthened W alloys as plasma-facing components in fusion devices

    NASA Astrophysics Data System (ADS)

    Wang, Y. K.; Miao, S.; Xie, Z. M.; Liu, R.; Zhang, T.; Fang, Q. F.; Hao, T.; Wang, X. P.; Liu, C. S.; Liu, X.; Cai, L. H.

    2017-08-01

    HfC dispersion strengthened tungsten alloys were prepared by the spark plasma sintering (SPS) and an ordinary sintering followed by swaging, respectively. The HfC content is optimized as 0.5 wt% through spark plasma sintering (SPS) processing. The thermal stability, thermal conductivity and mechanical properties of swaged W-0.5 wt%HfC (WHC05) alloys were systematically investigated. Grain of swaged WHC05 has an obvious round bar shaped morphology with an average diameter of 24.5 μm and an average length of 187 μm, respectively, which keeps stability with increasing annealing temperature up to 1400 °C. The ductile-brittle transition temperature of swaged WHC05 is about 250 °C, much lower than that of SPSed WHC05 samples (∼500 °C). The ultimate tensile strength of swaged WHC05 alloys annealed at 1200 °C has no significant drops in a wide tested temperature range from 300 °C to 800 °C. The thermal conductivity of swaged WHC05 annealed at 1200 °C is up to 174 W/m·K at room temperature and always larger than 137 W/m·K from RT to 500 °C, which is much higher than that of the unannealed one and just the same with ITER grade W.

  9. as the Strengthening Precipitates

    NASA Astrophysics Data System (ADS)

    Lu, Qi; Xu, Wei; van der Zwaag, Sybrand

    2014-12-01

    Generally, Laves phase and M23C6 are regarded as undesirable phases in creep-resistant steels due to their very high-coarsening rates and the resulting depletion of beneficial alloying elements from the matrix. In this study, a computational alloy design approach is presented to develop martensitic steels strengthened by Laves phase and/or M23C6, for which the coarsening rates are tailored such that they are at least one order of magnitude lower than those in existing alloys. Their volume fractions are optimized by tuning the chemical composition in parallel. The composition domain covering 10 alloying elements at realistic levels is searched by a genetic algorithm to explore the full potential of simultaneous maximization of the volume fraction and minimization of the precipitates coarsening rate. The calculations show that Co and W can drastically reduce the coarsening rate of Laves and M23C6 and yield high-volume fractions of precipitates. Mo on the other hand was shown to have a minimal effect on coarsening. The strengthening effects of Laves phase and M23C6 in the newly designed alloys are compared to existing counterparts, showing substantially higher precipitation-strengthening contributions especially after a long service time. New alloys were designed in which both Laves phase and M23C6 precipitates act as strengthening precipitates. Successfully combining MX and M23C6 was found to be impossible.

  10. Hafnium-silicon precipitate structure determination in a new heat-resistant ferritic alloy by precession electron diffraction techniques.

    PubMed

    Viladot, Désirée; Portillo, Joaquim; Gemí, Mauro; Nicolopoulos, Stavros; Llorca-Isern, Núria

    2014-02-01

    The structure determination of an HfSi4 precipitate has been carried out by a combination of two precession electron diffraction techniques: high precession angle, 2.2°, single pattern collection at eight different zone axes and low precession angle, 0.5°, serial collection of patterns obtained by increasing tilts of 1°. A three-dimensional reconstruction of the associated reciprocal space shows an orthorhombic unit cell with parameters a = 11.4 Å, b = 11.8 Å, c = 14.6 Å, and an extinction condition of (hkl) h + k odd. The merged intensities from the high angle precession patterns have been symmetry tested for possible space groups (SG) fulfilling this condition and a best symmetrization residual found at 18% for SG 65 Cmmm. Use of the SIR2011 direct methods program allowed solving the structure with a structure residual of 18%. The precipitate objects of this study were reproducibly found in a newly implemented alloy, designed according to molecular orbital theory.

  11. Nanoscale precipitates strengthened lanthanum-bearing Mg-3Sn-1Mn alloys through continuous rheo-rolling.

    PubMed

    Guan, R G; Shen, Y F; Zhao, Z Y; Misra, R D K

    2016-03-18

    We elucidate the effect of lanthanum (La) on the microstructure and mechanical properties of Mg-3Sn-1Mn-xLa (wt.%) alloy plates processed through continuous rheo-rolling for the first time. At x = 0.2 wt.%, La dissolved completely in the α-Mg matrix. As the La content was increased to 0.6 wt.%, a new plate-shaped three-phase compound composed of La5Sn3, Mg2Sn and Mg17La2 phases was formed with an average length of 380 ± 10 nm and an average width of 110 ± 5 nm. This compound had a pinning effect on the α-Mg grain boundary and on dislocations. With further increase in La-content to 1.0 wt.%, the length of the plate-shaped compound increased to an average length of 560 ± 10 nm, while the width was reduced to 90 ± 5 nm. The particle size of Mg2Sn decreased from 100 nm to 50 nm with increase in La-content from 0.2 to 1.4 wt.%. At La content of 1.0 wt.%, the tensile strength and elongation of the alloy was maximum, with 29% and 32% increase, respectively, compared to the Mg-3Sn-1Mn (wt.%) alloy, and 37% and 89% increase, in comparison to the Mg-3Sn-1Mn-0.87 Ce (wt.%) alloy.

  12. Development of dispersion-strengthened Ni-Cr-ThOz alloys for the space shuttle thermal protection system

    NASA Technical Reports Server (NTRS)

    Blankenship, C. P.; Saunders, N. T.

    1972-01-01

    Manufacturing processes were developed for TD-NiCr providing small sheet (45 x 90 cm), and larger sheet (60 x 150 cm) and foil. The alternate alloy, DS-NiCr, was produced by pack-chromizing Ni-ThO2 sheet. Formability criteria are being established for basic sheet forming processes, which are brake forming, corrugation forming, joggling, dimpling, and beading. Resistance spot welding (fusion and solid state), resistance seam welding, solid state diffusion welding, and brazing are included in the joining programs. Major emphasis is centered on an Al-modified Ni-Cr-ThO2 alloy development. These alloys, containing 3 to 5% Al, form the protective Al2O3 scale. This enhances oxidation resistance under reentry conditions. Both TD-NiCrAl and DS-NiCrAl alloys are included. A tentative composition of Ni-16Cr-3.5Al-2ThO2 was selected based on oxidation resistance and fabricability.

  13. Precipitation strengthened high strength, high conductivity Cu-Cr-Nb alloys produced by chill block melt spinning. Final Report Ph.D. Thesis

    NASA Technical Reports Server (NTRS)

    Ellis, David L.; Michal, Gary M.

    1989-01-01

    A series of Cu-based alloys containing 2 to 10 a/o Cr and 1 to 5 a/o Nb were produced by chill block melt spinning (CBMS). The melt spun ribbons were consolidated and hot rolled to sheet to produce a supersaturated Cu-Cr-Nb solid solution from which the high melting point intermetallic compound Cr2Nb could be precipitated to strengthen the Cu matrix. The results show that the materials possess electrical conductivities in excess of 90 percent that of pure Cu at 200 C and above. The strengths of the Cu-Cr-Nb alloys were much greater than Cu, Cu-0.6 Cr, NARloy-A, and NARloy-Z in the as-melt spun condition. The strengths of the consolidated materials were less than Cu-Cr and Cu-Cr-Zr below 500 C and 600 C respectively, but were significantly better above these temperatures. The strengths of the consolidated materials were greater than NARloy-Z, at all temperatures. The GLIDCOP possessed similar strength levels up to 750 C when the strength of the Cu-Cr-Nb alloys begins to degrade. The long term stability of the Cu-Cr-Nb alloys was measured by the microhardness of aged samples and the growth of precipitates. The microhardness measurements indicate that the alloys overage rapidly, but do not suffer much loss in strength between 10 and 100 hours which confirms the results of the electrical resistivity measurements taken during the aging of the alloys at 500 C. The loss in strength from peak strength levels is significant, but the strength remains exceptionally good. Transmission electron microscopy (TEM) of the as-melt spun samples revealed that Cr2Nb precipitates formed in the liquid Cu during the chill block melt spinning, indicating a very strong driving force for the formation of the precipitates. The TEM of the aged and consolidated materials indicates that the precipitates coarsen considerably, but remain in the submicron range.

  14. Optimization of HIP bonding conditions for ITER shielding blanket/first wall made from austenitic stainless steel and dispersion strengthened copper alloy

    NASA Astrophysics Data System (ADS)

    Sato, S.; Hatano, T.; Kuroda, T.; Furuya, K.; Hara, S.; Enoeda, M.; Takatsu, H.

    1998-10-01

    Optimum bonding conditions were studied on the Hot Isostatic Pressing (HIP) bonded joints of type 316L austenitic stainless steel and Dispersion Strengthened Copper alloy (DSCu) for application to the ITER shielding blanket / first wall. HIP bonded joints were fabricated at temperatures in a 980-1050°C range, and a series of mechanical tests and metallurgical observations were conducted on the joints. Also, bondability of two grades of DSCu (Glidcop Al-25 ® and Al-15 ®) with SS316L was examined in terms of mechanical properties of the HIP bonded joints. From those studies it was concluded that the HIP temperature of 1050°C was an optimal condition for obtaining higher ductility, impact values and fatigue strength. Also, SS316L/Al-15 joints showed better results in terms of ductility and impact values compared with SS316L/Al-25 joints.

  15. Properties of dispersion-strengthened chromium - 4-volume-percent-thoria alloys produced by ball milling in hydrogen iodide

    NASA Technical Reports Server (NTRS)

    Arias, A.

    1974-01-01

    The effects of processing variables on the tensile properties and ductile-to-brittle transition temperature (DBTT) of Cr + 4 vol. %ThO2 alloys and of pure Cr produced by ball milling in hydrogen iodide were investigated. Hot rolled Cr + ThO2 was stronger than either hot pressed Cr + ThO2 or pure Cr at temperatures up to 1537 C. Hot pressed Cr + ThO2 had a DBTT of 501 C as compared with minus 8 to 24 C for the hot rolled Cr + ThO2 and with 139 C for pure Cr. It is postulated that the dispersoid in the hot rolled alloys lowers the DBTT by inhibiting recovery and recrystallization of the strained structure.

  16. Nanoscale precipitates strengthened lanthanum-bearing Mg-3Sn-1Mn alloys through continuous rheo-rolling

    PubMed Central

    Guan, R. G.; Shen, Y. F.; Zhao, Z. Y.; Misra, R. D. K.

    2016-01-01

    We elucidate the effect of lanthanum (La) on the microstructure and mechanical properties of Mg-3Sn-1Mn-xLa (wt.%) alloy plates processed through continuous rheo-rolling for the first time. At x = 0.2 wt.%, La dissolved completely in the α-Mg matrix. As the La content was increased to 0.6 wt.%, a new plate-shaped three-phase compound composed of La5Sn3, Mg2Sn and Mg17La2 phases was formed with an average length of 380 ± 10 nm and an average width of 110 ± 5 nm. This compound had a pinning effect on the α-Mg grain boundary and on dislocations. With further increase in La-content to 1.0 wt.%, the length of the plate-shaped compound increased to an average length of 560 ± 10 nm, while the width was reduced to 90 ± 5 nm. The particle size of Mg2Sn decreased from 100 nm to 50 nm with increase in La-content from 0.2 to 1.4 wt.%. At La content of 1.0 wt.%, the tensile strength and elongation of the alloy was maximum, with 29% and 32% increase, respectively, compared to the Mg-3Sn-1Mn (wt.%) alloy, and 37% and 89% increase, in comparison to the Mg-3Sn-1Mn-0.87 Ce (wt.%) alloy. PMID:26988533

  17. Nanoscale precipitates strengthened lanthanum-bearing Mg-3Sn-1Mn alloys through continuous rheo-rolling

    NASA Astrophysics Data System (ADS)

    Guan, R. G.; Shen, Y. F.; Zhao, Z. Y.; Misra, R. D. K.

    2016-03-01

    We elucidate the effect of lanthanum (La) on the microstructure and mechanical properties of Mg-3Sn-1Mn-xLa (wt.%) alloy plates processed through continuous rheo-rolling for the first time. At x = 0.2 wt.%, La dissolved completely in the α-Mg matrix. As the La content was increased to 0.6 wt.%, a new plate-shaped three-phase compound composed of La5Sn3, Mg2Sn and Mg17La2 phases was formed with an average length of 380 ± 10 nm and an average width of 110 ± 5 nm. This compound had a pinning effect on the α-Mg grain boundary and on dislocations. With further increase in La-content to 1.0 wt.%, the length of the plate-shaped compound increased to an average length of 560 ± 10 nm, while the width was reduced to 90 ± 5 nm. The particle size of Mg2Sn decreased from 100 nm to 50 nm with increase in La-content from 0.2 to 1.4 wt.%. At La content of 1.0 wt.%, the tensile strength and elongation of the alloy was maximum, with 29% and 32% increase, respectively, compared to the Mg-3Sn-1Mn (wt.%) alloy, and 37% and 89% increase, in comparison to the Mg-3Sn-1Mn-0.87 Ce (wt.%) alloy.

  18. Wear transition of solid-solution-strengthened Ti-29Nb-13Ta-4.6Zr alloys by interstitial oxygen for biomedical applications.

    PubMed

    Lee, Yoon-Seok; Niinomi, Mitsuo; Nakai, Masaaki; Narita, Kengo; Cho, Ken; Liu, Huihong

    2015-11-01

    In previous studies, it has been concluded that volume losses (V loss) of the Ti-29Nb-13Ta-4.6Zr (TNTZ) discs and balls are larger than those of the respective Ti-6Al-4V extra-low interstitial (Ti64) discs and balls, both in air and Ringer's solution. These results are related to severe subsurface deformation of TNTZ, which is caused by the lower resistance to plastic shearing of TNTZ than that of Ti64. Therefore, it is necessary to further increase the wear resistance of TNTZ to satisfy the requirements as a biomedical implant. From this viewpoint, interstitial oxygen was added to TNTZ to improve the plastic shear resistance via solid-solution strengthening. Thus, the wear behaviors of combinations comprised of a new titanium alloy, TNTZ with high oxygen content of 0.89 mass% (89O) and a conventional titanium alloy, Ti64 were investigated in air and Ringer's solution for biomedical implant applications. The worn surfaces, wear debris, and subsurface damage were analyzed using a scanning electron microscopy and an electron probe microanalysis. V loss of the 89O discs and balls are smaller than those of the respective TNTZ discs and balls in both air and Ringer's solution. It can be concluded that the solid-solution strengthening by oxygen effectively improves the wear resistance for TNTZ materials. However, the 89O disc/ball combination still exhibits higher V loss than the Ti64 disc/ball combination in both air and Ringer's solution. Moreover, V loss of the disc for the 89O disc/Ti64 ball combination significantly decreases in Ringer's solution compared to that in air. This decrease for the 89O disc/Ti64 ball combination in Ringer's solution can be explained by the transition in the wear mechanism from severe delamination wear to abrasive wear. Copyright © 2015 Elsevier Ltd. All rights reserved.

  19. Effect of torsion conditions under high pressure on the structure and strengthening of the Zr-1% Nb alloy

    NASA Astrophysics Data System (ADS)

    Rogachev, S. O.; Rozhnov, A. B.; Nikulin, S. A.; Rybal'chenko, O. V.; Gorshenkov, M. V.; Chzhen, V. G.; Dobatkin, S. V.

    2016-04-01

    The effect of temperature and degree of deformation upon severe plastic deformation by torsion under a high pressure on the structure, phase composition, and microhardness of the industrial zirconium Zr-1% Nb alloy (E110) has been studied. The high-pressure torsion (HPT) (with N = 10 revolutions) of the Zr-1% Nb alloy at room temperature results in the formation of grain-subgrain nanosize structure with an average size of structural elements of 65 nm, increase in the microhardness by 2.3-2.8 times (to 358 MPa), and α-Zr → β-Zr and α-Zr → ω-Zr phase transformations. The increase in the HPT temperature to 200°C does not lead to a decrease in the microhardness of alloy owing to the increase in the fraction of ω-Zr phase, though the average size of structural elements increases to 125 nm. The increase in the temperature to 400°C during HPT with N = 10 revolutions leads to the grain growth in the α-Zr grain structure (~90%) to 160 nm and a decrease in the microhardness to 253-276 HV.

  20. Alloy Design and Development of Cast Cr-W-V Ferritic Steels for Improved High-Temperature Strength for Power Generation Applications

    SciTech Connect

    Klueh, R L; Maziasz, P J; Vitek, J M; Evans, N D; Hashimoto, N

    2006-09-23

    Economic and environmental concerns demand that the power-generation industry seek increased efficiency for gas turbines. Higher efficiency requires higher operating temperatures, with the objective temperature for the hottest sections of new systems {approx} 593 C, and increasing to {approx} 650 C. Because of their good thermal properties, Cr-Mo-V cast ferritic steels are currently used for components such as rotors, casings, pipes, etc., but new steels are required for the new operating conditions. The Oak Ridge National Laboratory (ORNL) has developed new wrought Cr-W-V steels with 3-9% Cr, 2-3% W, 0.25% V (compositions are in wt.%), and minor amounts of additional elements. These steels have the strength and toughness required for turbine applications. Since cast alloys are expected to behave differently from wrought material, work was pursued to develop new cast steels based on the ORNL wrought compositions. Nine casting test blocks with 3, 9, and 11% Cr were obtained. Eight were Cr-W-V-Ta-type steels based on the ORNL wrought steels; the ninth was COST CB2, a 9Cr-Mo-Co-V-Nb cast steel, which was the most promising cast steel developed in a European alloy-development program. The COST CB2 was used as a control to which the new compositions were compared, and this also provided a comparison between Cr-W-V-Ta and Cr-Mo-V-Nb compositions. Heat treatment studies were carried out on the nine castings to determine normalizing-and-tempering treatments. Microstructures were characterized by both optical and transmission electron microscopy (TEM). Tensile, impact, and creep tests were conducted. Test results on the first nine cast steel compositions indicated that properties of the 9Cr-Mo-Co-V-Nb composition of COST CB2 were better than those of the 3Cr-, 9Cr-, and 11Cr-W-V-Ta steels. Analysis of the results of this first iteration using computational thermodynamics raised the question of the effectiveness in cast steels of the Cr-W-V-Ta combination versus the Cr

  1. Final Technical Report - High-Performance, Oxide-Dispersion-Strengthened Tubes for Production of Ethylene adn Other Industrial Chemicals

    SciTech Connect

    McKimpson, Marvin G.

    2006-04-06

    This project was undertaken by Michigan Technological University and Special Metals Corporation to develop creep-resistant, coking-resistant oxide-dispersion-strengthened (ODS) tubes for use in industrial-scale ethylene pyrolysis and steam methane reforming operations. Ethylene pyrolysis tubes are exposed to some of the most severe service conditions for metallic materials found anywhere in the chemical process industries, including elevated temperatures, oxidizing atmospheres and high carbon potentials. During service, hard deposits of carbon (coke) build up on the inner wall of the tube, reducing heat transfer and restricting the flow of the hydrocarbon feedstocks. About every 20 to 60 days, the reactor must be taken off-line and decoked by burning out the accumulated carbon. This decoking costs on the order of $9 million per year per ethylene plant, accelerates tube degradation, and requires that tubes be replaced about every 5 years. The technology developed under this program seeks to reduce the energy and economic cost of coking by creating novel bimetallic tubes offering a combination of improved coking resistance, creep resistance and fabricability not available in current single-alloy tubes. The inner core of this tube consists of Incoloy(R) MA956, a commercial ferritic Fe-Cr-Al alloy offering a 50% reduction in coke buildup combined with improved carburization resistance. The outer sheath consists of a new material - oxide dispersion strengthened (ODS) Alloy 803(R) developed under the program. This new alloy retains the good fireside environmental resistance of Alloy 803, a commercial wrought alloy currently used for ethylene production, and provides an austenitic casing to alleviate the inherently-limited fabricability of the ferritic Incoloy(R) MA956 core. To provide mechanical compatibility between the two alloys and maximize creep resistance of the bimetallic tube, both the inner Incoloy(R) MA956 and the outer ODS Alloy 803 are oxide dispersion

  2. Strengthening and Improving Yield Asymmetry of Magnesium Alloys by Second Phase Particle Refinement Under the Guidance of Integrated Computational Materials Engineering

    SciTech Connect

    Li, Dongsheng; Lavender, Curt

    2015-05-08

    Improving yield strength and asymmetry is critical to expand applications of magnesium alloys in industry for higher fuel efficiency and lower CO2 production. Grain refinement is an efficient method for strengthening low symmetry magnesium alloys, achievable by precipitate refinement. This study provides guidance on how precipitate engineering will improve mechanical properties through grain refinement. Precipitate refinement for improving yield strengths and asymmetry is simulated quantitatively by coupling a stochastic second phase grain refinement model and a modified polycrystalline crystal viscoplasticity φ-model. Using the stochastic second phase grain refinement model, grain size is quantitatively determined from the precipitate size and volume fraction. Yield strengths, yield asymmetry, and deformation behavior are calculated from the modified φ-model. If the precipitate shape and size remain constant, grain size decreases with increasing precipitate volume fraction. If the precipitate volume fraction is kept constant, grain size decreases with decreasing precipitate size during precipitate refinement. Yield strengths increase and asymmetry approves to one with decreasing grain size, contributed by increasing precipitate volume fraction or decreasing precipitate size.

  3. Deformation at ambient and high temperature of in situ Laves phases-ferrite composites.

    PubMed

    Donnadieu, Patricia; Pohlmann, Carsten; Scudino, Sergio; Blandin, Jean-Jacques; Babu Surreddi, Kumar; Eckert, Jürgen

    2014-06-01

    The mechanical behavior of a Fe80Zr10Cr10 alloy has been studied at ambient and high temperature. This Fe80Zr10Cr10 alloy, whoose microstructure is formed by alternate lamellae of Laves phase and ferrite, constitutes a very simple example of an in situ CMA phase composite. The role of the Laves phase type was investigated in a previous study while the present work focuses on the influence of the microstructure length scale owing to a series of alloys cast at different cooling rates that display microstructures with Laves phase lamellae width ranging from ∼50 nm to ∼150 nm. Room temperature compression tests have revealed a very high strength (up to 2 GPa) combined with a very high ductility (up to 35%). Both strength and ductility increase with reduction of the lamella width. High temperature compression tests have shown that a high strength (900 MPa) is maintained up to 873 K. Microstructural study of the deformed samples suggests that the confinement of dislocations in the ferrite lamellae is responsible for strengthening at both ambient and high temperature. The microstructure scale in addition to CMA phase structural features stands then as a key parameter for optimization of mechanical properties of CMA in situ composites.

  4. Deformation at ambient and high temperature of in situ Laves phases-ferrite composites

    PubMed Central

    Donnadieu, Patricia; Pohlmann, Carsten; Scudino, Sergio; Blandin, Jean-Jacques; Babu Surreddi, Kumar; Eckert, Jürgen

    2014-01-01

    The mechanical behavior of a Fe80Zr10Cr10 alloy has been studied at ambient and high temperature. This Fe80Zr10Cr10 alloy, whoose microstructure is formed by alternate lamellae of Laves phase and ferrite, constitutes a very simple example of an in situ CMA phase composite. The role of the Laves phase type was investigated in a previous study while the present work focuses on the influence of the microstructure length scale owing to a series of alloys cast at different cooling rates that display microstructures with Laves phase lamellae width ranging from ∼50 nm to ∼150 nm. Room temperature compression tests have revealed a very high strength (up to 2 GPa) combined with a very high ductility (up to 35%). Both strength and ductility increase with reduction of the lamella width. High temperature compression tests have shown that a high strength (900 MPa) is maintained up to 873 K. Microstructural study of the deformed samples suggests that the confinement of dislocations in the ferrite lamellae is responsible for strengthening at both ambient and high temperature. The microstructure scale in addition to CMA phase structural features stands then as a key parameter for optimization of mechanical properties of CMA in situ composites. PMID:27877672

  5. Identification, size classification and evolution of Laves phase precipitates in high chromium, fully ferritic steels.

    PubMed

    Lopez Barrilao, Jennifer; Kuhn, Bernd; Wessel, Egbert

    2017-10-01

    To fulfil the new challenges of the German "Energiewende" more efficient, sustainable, flexible and cost-effective energy technologies are strongly needed. For a reduction of consumed primary resources higher efficiency steam cycles with increased operating parameters, pressure and temperature, are mandatory. Therefore advanced materials are needed. The present study focuses on a new concept of high chromium, fully ferritic steels. These steels, originally designed for solid oxide fuel cell applications, provide favourable steam oxidation resistance, creep and thermomechanical fatigue behaviour in comparison to conventional ferritic-martensitic steels. The strength of this type of steel is achieved by a combination of solid-solution hardening and precipitation strengthening by intermetallic Laves phase particles. The effect of alloy composition on particle composition was measured by energy dispersive X-ray spectroscopy and partly verified by thermodynamic modelling results. Generally the Laves phase particles demonstrated high thermodynamic stability during long-term annealing up to 40,000h at 600°C. Variations in chemical alloy composition influence Laves phase particle formation and consequently lead to significant changes in creep behaviour. For this reason particle size distribution evolution was analysed in detail and associated with the creep performance of several trial alloys. Copyright © 2017 Elsevier Ltd. All rights reserved.

  6. Effect of Structural Heterogeneity on In Situ Deformation of Dissimilar Weld Between Ferritic and Austenitic Steel

    NASA Astrophysics Data System (ADS)

    Ghosh, M.; Santosh, R.; Das, S. K.; Das, G.; Mahato, B.; Korody, J.; Kumar, S.; Singh, P. K.

    2015-08-01

    Low-alloy steel and 304LN austenitic stainless steel were welded using two types of buttering material, namely 309L stainless steel and IN 182. Weld metals were 308L stainless steel and IN 182, respectively, for two different joints. Cross-sectional microstructure of welded assemblies was investigated. Microhardness profile was determined perpendicular to fusion boundary. In situ tensile test was performed in scanning electron microscope keeping low-alloy steel-buttering material interface at the center of gage length. Adjacent to fusion boundary, low-alloy steel exhibited carbon-depleted region and coarsening of matrix grains. Between coarse grain and base material structure, low-alloy steel contained fine grain ferrite-pearlite aggregate. Adjacent to fusion boundary, buttering material consisted of Type-I and Type-II boundaries. Within buttering material close to fusion boundary, thin cluster of martensite was formed. Fusion boundary between buttering material-weld metal and weld metal-304LN stainless steel revealed unmixed zone. All joints failed within buttering material during in situ tensile testing. The fracture location was different for various joints with respect to fusion boundary, depending on variation in local microstructure. Highest bond strength with adequate ductility was obtained for the joint produced with 309L stainless steel-buttering material. High strength of this weld might be attributed to better extent of solid solution strengthening by alloying elements, diffused from low-alloy steel to buttering material.

  7. Dependence of the nitriding rate of ferritic and austenitic substrates on the crystallographic orientation of surface grains; gaseous nitriding of Fe-Cr and Ni-Ti alloys

    NASA Astrophysics Data System (ADS)

    Akhlaghi, M.; Jung, M.; Meka, S. R.; Fonović, M.; Leineweber, A.; Mittemeijer, E. J.

    2015-12-01

    Gaseous nitriding of ferritic Fe-Cr and austenitic Ni-Ti solid solutions reveals that the extent of the uptake of dissolved nitrogen depends on the crystallographic orientation of the surface grains of the substrate. In both ferritic and austenitic substrates, the surface nitrogen concentration and the nitriding depth decrease upon increasing the smallest angle between the surface normal and the normal of a {1 0 0} plane of the surface grain considered. This phenomenon could be ascribed to the residual compressive macrostress developed during nitriding which varies as a function of crystallographic orientation of the (surface) grains due to the elastically anisotropic nature of ferrite and austenite solid solutions investigated in this study.

  8. Delta ferrite-containing austenitic stainless steel resistant to the formation of undesirable phases upon aging

    DOEpatents

    Leitnaker, J.M.

    Austenitic stainless steel alloys containing delta ferrite, such as are used as weld deposits, are protected against the transformation of delta ferrite to sigma phase during aging by the presence of carbon plus nitrogen in a weight percent 0.015 to 0.030 times the volume percent ferrite present in the alloy. The formation of chi phase upon aging is controlled by controlling the Mo content.

  9. Delta ferrite-containing austenitic stainless steel resistant to the formation of undesirable phases upon aging

    DOEpatents

    Leitnaker, James M.

    1981-01-01

    Austenitic stainless steel alloys containing delta ferrite, such as are used as weld deposits, are protected against the transformation of delta ferrite to sigma phase during aging by the presence of carbon plus nitrogen in a weight percent 0.015-0.030 times the volume percent ferrite present in the alloy. The formation of chi phase upon aging is controlled by controlling the Mo content.

  10. Interfacial structures and energetics of the strengthening precipitate phase in creep-resistant Mg-Nd-based alloys

    NASA Astrophysics Data System (ADS)

    Choudhuri, D.; Banerjee, R.; Srinivasan, S. G.

    2017-01-01

    The extraordinary creep-resistance of Mg-Nd-based alloys can be correlated to the formation of nanoscale-platelets of β1-Mg3Nd precipitates, that grow along <110>Mg in bulk hcp-Mg and on dislocation lines. The growth kinetics of β1 is sluggish even at high temperatures, and presumably occurs via vacancy migration. However, the rationale for the high-temperature stability of precipitate-matrix interfaces and observed growth direction is unknown, and may likely be related to the interfacial structure and excess energy. Therefore, we study two interfaces– {112}β1/{100}Mg and {111}β1/{110}Mg– that are commensurate with β1/hcp-Mg orientation relationship via first principles calculations. We find that β1 acquires plate-like morphology to reduce small lattice strain via the formation of energetically favorable {112}β1/{100}Mg interfaces, and predict that β1 grows along <110>Mg on dislocation lines due to the migration of metastable {111}β1/{110}Mg. Furthermore, electronic charge distribution of the two interfaces studied here indicated that interfacial-energy of coherent precipitates is sensitive to the population of distorted lattice sites, and their spatial extent in the vicinity of interfaces. Our results have implications for alloy design as they suggest that formation of β1-like precipitates in the hcp-Mg matrix will require well-bonded coherent interface along precipitate broad-faces, while simultaneously destabilizing other interfaces.

  11. Radiation-sustained nanocluster metastability in oxide dispersion strengthened materials

    NASA Astrophysics Data System (ADS)

    Ribis, J.; Bordas, E.; Trocellier, P.; Serruys, Y.; de Carlan, Y.; Legris, A.

    2015-12-01

    ODS materials constitute a new promising class of structural materials for advanced fission and fusion energy application. These Fe-Cr based ferritic steels contain ultra-high density of dispersion-strengthening nanoclusters conferring excellent mechanical properties to the alloy. Hence, guarantee the nanocluster stability under irradiation remain a critical issue. Nanoclusters are non-equilibrium multicomponent compounds (YTiCrO) forming through a complex nucleation pathway during the elaboration process. In this paper, it is proposed to observe the response of these nanoclusters when the system is placed far from equilibrium by means of ion beam. The results indicate that the Y, Ti, O and Cr atoms self-organized so that nanoclusters coarsened but maintain their non-equilibrium chemical composition. It is discussed that the radiation-sustained nanocluster metastability emerges from cooperative effects: radiation-induced Ostwald ripening, permanent creation of vacancies in the clusters, and fast Cr diffusion mediated by interstitials.

  12. Interfacial structures and energetics of the strengthening precipitate phase in creep-resistant Mg-Nd-based alloys

    PubMed Central

    Choudhuri, D.; Banerjee, R.; Srinivasan, S. G.

    2017-01-01

    The extraordinary creep-resistance of Mg-Nd-based alloys can be correlated to the formation of nanoscale-platelets of β1-Mg3Nd precipitates, that grow along 〈110〉Mg in bulk hcp-Mg and on dislocation lines. The growth kinetics of β1 is sluggish even at high temperatures, and presumably occurs via vacancy migration. However, the rationale for the high-temperature stability of precipitate-matrix interfaces and observed growth direction is unknown, and may likely be related to the interfacial structure and excess energy. Therefore, we study two interfaces– {112}β1/{100}Mg and {111}β1/{110}Mg– that are commensurate with β1/hcp-Mg orientation relationship via first principles calculations. We find that β1 acquires plate-like morphology to reduce small lattice strain via the formation of energetically favorable {112}β1/{100}Mg interfaces, and predict that β1 grows along 〈110〉Mg on dislocation lines due to the migration of metastable {111}β1/{110}Mg. Furthermore, electronic charge distribution of the two interfaces studied here indicated that interfacial-energy of coherent precipitates is sensitive to the population of distorted lattice sites, and their spatial extent in the vicinity of interfaces. Our results have implications for alloy design as they suggest that formation of β1-like precipitates in the hcp-Mg matrix will require well-bonded coherent interface along precipitate broad-faces, while simultaneously destabilizing other interfaces. PMID:28094302

  13. Interfacial structures and energetics of the strengthening precipitate phase in creep-resistant Mg-Nd-based alloys.

    PubMed

    Choudhuri, D; Banerjee, R; Srinivasan, S G

    2017-01-17

    The extraordinary creep-resistance of Mg-Nd-based alloys can be correlated to the formation of nanoscale-platelets of β1-Mg3Nd precipitates, that grow along 〈110〉Mg in bulk hcp-Mg and on dislocation lines. The growth kinetics of β1 is sluggish even at high temperatures, and presumably occurs via vacancy migration. However, the rationale for the high-temperature stability of precipitate-matrix interfaces and observed growth direction is unknown, and may likely be related to the interfacial structure and excess energy. Therefore, we study two interfaces- {112}β1/{100}Mg and {111}β1/{110}Mg- that are commensurate with β1/hcp-Mg orientation relationship via first principles calculations. We find that β1 acquires plate-like morphology to reduce small lattice strain via the formation of energetically favorable {112}β1/{100}Mg interfaces, and predict that β1 grows along 〈110〉Mg on dislocation lines due to the migration of metastable {111}β1/{110}Mg. Furthermore, electronic charge distribution of the two interfaces studied here indicated that interfacial-energy of coherent precipitates is sensitive to the population of distorted lattice sites, and their spatial extent in the vicinity of interfaces. Our results have implications for alloy design as they suggest that formation of β1-like precipitates in the hcp-Mg matrix will require well-bonded coherent interface along precipitate broad-faces, while simultaneously destabilizing other interfaces.

  14. Development of dispersion-strengthened Ni-Cr-ThO2 alloys for the space shuttle thermal protection system.

    NASA Technical Reports Server (NTRS)

    Blankenship, C. P.; Saunders, N. T.

    1972-01-01

    An improved manufacturing process has been developed for TD-NiCr that provides sheet of improved quality, better gage control, and reproducible properties. A standard manufacturing process has been developed for the alternate alloy, DS-NiCr, produced by pack-chromizing Ni-2ThO2 sheet. Extension of forming and joining technology for TD-NiCr is in process. Formability criteria are being established for basic sheet forming processes related to the manufacture of Shuttle TPS panels. They include brake forming, corrugation forming, joggling, dimpling, and beading. Joining processes applicable to TPS panels are being optimized with emphasis on establishment of joint efficiencies. Resistance spot welding (fusion and solid state), resistance seam welding, solid-state diffusion welding, and brazing are included in the joining programs. Development of improved manufacturing technology for TD-NiCr fasteners is also being accomplished. Mechanical and physical properties of TD-NiCr are being characterized to provide design-allowable data.

  15. Multicomponent High-Strength Low-Alloy Steel Precipitation-Strengthened by Sub-nanometric Cu Precipitates and M2C Carbides

    NASA Astrophysics Data System (ADS)

    Jain, Divya; Isheim, Dieter; Hunter, Allen H.; Seidman, David N.

    2016-08-01

    HSLA-115 is a novel high-strength low-alloy structural steel derived from martensitic Cu-bearing HSLA-100. HSLA-100 is typically used in conditions with overaged Cu precipitates, to obtain acceptable impact toughness and ductility. Present work on HSLA-115 demonstrates that incorporating sub-nanometric-sized M2C carbides along with Cu precipitates produces higher strength steels that still meet impact toughness and ductility requirements. Isothermal aging at 823 K (550 °C) precipitates M2C carbides co-located with the Cu precipitates and distributed heterogeneously at lath boundaries and dislocations. 3D atom-probe tomography is used to characterize the evolution of these precipitates at 823 K (550 °C) in terms of mean radii, number densities, and volume fractions. These results are correlated with microhardness, impact toughness, and tensile strength. The optimum combination of mechanical properties, 972 MPa yield strength, 24.8 pct elongation to failure, and 188.0 J impact toughness at 255 K (-18 °C), is attained after 3-hour aging at 823 K (550 °C). Strengthening by M2C precipitates offsets the softening due to overaging of Cu precipitates and tempering of martensitic matrix. It is shown that this extended yield strength plateau can be used as a design principle to optimize strength and toughness at the same time.

  16. Deformation Behavior of Solid-Solution-Strengthened Mg-9wt%Al Alloy: In-Situ Neutron Diffraction and Elastic-Viscoplastic Self-Consistent Modeling

    SciTech Connect

    Lee, Sooyeol; Wang, H; Gharghouri, Michael; Nayyeri, G.; Woo, Wan; Shin, E; Wu, Peidong; Poole, W. J.; Wu, Wei; An, Ke

    2014-01-01

    In situ neutron diffraction and elastic viscoplastic self-consistent (EVPSC) modeling have been employed to understand the deformation mechanisms of the loading unloading process under uniaxial tension in a solid-solution-strengthened extruded Mg 9 wt.% Al alloy. The initial texture measured by neutron diffraction shows that the {00.2} basal planes in most grains are tilted around 20 30 from the extrusion axis, indicating that basal slip should be easily activated in a majority of grains under tension. Non-linear stress strain responses are observed during unloading and reloading after the material is fully plastically deformed under tension. In situ neutron diffraction measurements have also demonstrated the non-linear behavior of lattice strains during unloading and reloading, revealing that load redistribution continuously occurs between soft and hard grain orientations. The predicted macroscopic stress strain curve and the lattice strain evolution by the EVPSC model are in good agreement with the experimental data. The EVPSC model provides the relative activities of the available slip and twinning modes, as well as the elastic and plastic strains of the various grain families. It is suggested that the non-linear phenomena in the macroscopic stress strain responses and microscopic lattice strains during unloading and reloading are due to plastic deformation by the operation of basal a slip in the soft grain orientations (e.g. {10.1}, {11.2} and {10.2} grain families).

  17. Unraveling the Effect of Thermomechanical Treatment on the Dissolution of Delta Ferrite in Austenitic Stainless Steels

    NASA Astrophysics Data System (ADS)

    Rezayat, Mohammad; Mirzadeh, Hamed; Namdar, Masih; Parsa, Mohammad Habibi

    2016-02-01

    Considering the detrimental effects of delta ferrite stringers in austenitic stainless steels and the industrial considerations regarding energy consumption, investigating, and optimizing the kinetics of delta ferrite removal is of vital importance. In the current study, a model alloy prone to the formation of austenite/delta ferrite dual phase microstructure was subjected to thermomechanical treatment using the wedge rolling test aiming to dissolve delta ferrite. The effect of introducing lattice defects and occurrence of dynamic recrystallization (DRX) were investigated. It was revealed that pipe diffusion is responsible for delta ferrite removal during thermomechanical process, whereas when the DRX is dominant, the kinetics of delta ferrite dissolution tends toward that of the static homogenization treatment for delta ferrite removal that is based on the lattice diffusion of Cr and Ni in austenite. It was concluded that the optimum condition for dissolution of delta ferrite can be defined by the highest rolling temperature and strain in which DRX is not pronounced.

  18. Method for making conductors for ferrite memory arrays. [from pre-formed metal conductors

    NASA Technical Reports Server (NTRS)

    Heckler, C. H.; Baba, P. D.; Bhiwandker, N. C. (Inventor)

    1974-01-01

    The ferrite memory arrays are made from pre-formed metal conductors for the ferrite arrays. The conductors are made by forming a thin sheet of a metallizing paste of metal alloy powder, drying the paste layer, bisque firing the dried sheet at a first temperature, and then punching the conductors from the fired sheet. During the bisque firing, the conductor sheet shrinks to 58 percent of its pre-fired volume and the alloy particles sinter together. The conductors are embedded in ferrite sheet material and finally fired at a second higher temperature during which firing the conductors shrink approximately the same degree as the ferrite material.

  19. Structural applications of mechanical alloying; Proceedings of the ASM International Conference, Myrtle Beach, SC, Mar. 27-29, 1990

    SciTech Connect

    Froes, F.H.; Debarbadillo, J.J. Inco Alloys International, Inc., Huntington, WV )

    1990-01-01

    The present conference on mechanically alloyed (MA) products discusses their aerospace and industrial applications, the design and isothermal forging of Ni-base oxide dispersion-strengthened (ODS) superalloys, the microstructure and tensile properties of ODS ferritic alloys, the high temperature corrosion resistance of MA refractory products, the mechanical properties of novel MA Fe-based ODS alloys, and dispersoids in MA metals. Also discussed are MA Al-alloys for aircraft applications, the microstructure and properties of MA Al-Mn, the MA processing of the Ti-Al system, the origin of the strength of MA Al alloys, the interaction of Al with SiC during MA processing, the synthesis of chromium silicide via MA, and the MA production of 'TiC-steel'.

  20. Microstructure and mechanical properties of ultrafine-grained Fe-14Cr and ODS Fe-14Cr model alloys

    NASA Astrophysics Data System (ADS)

    Auger, M. A.; Leguey, T.; Muñoz, A.; Monge, M. A.; de Castro, V.; Fernández, P.; Garcés, G.; Pareja, R.

    2011-10-01

    Reduced activation ferritic Fe-14 wt%Cr and Fe-14 wt%Cr-0.3 wt%Y 2O 3 alloys were produced by mechanical alloying and hot isostatic pressing followed by forging and heat treating. The alloy containing Y 2O 3 developed a submicron-grained structure with homogeneous dispersion of oxide nanoparticles that enhanced the tensile properties in comparison to the Y 2O 3 free alloy. Strengthening induced by the Y 2O 3 dispersion appears to be effective up to 873 K, at least. A uniform distribution of Cr-rich precipitates, stable upon a heat treatment at 1123 K for 2 h, was also found in both alloys.

  1. A comparative study of different concentrations of pure Zn powder effects on synthesis, structure, magnetic and microwave-absorbing properties in mechanically-alloyed Ni-Zn ferrite

    NASA Astrophysics Data System (ADS)

    Hajalilou, Abdollah; Mazlan, Saiful Amri; Shameli, Kamyar

    2016-09-01

    In this study, a powder mixture of Zn, Fe2O3 and NiO was used to produce different compositions of Ni1-xZnxFe2O4 (x=0.36, 0.5 and 0.64) nanopowders. High-energy ball milling with a subsequent heat treatment method was carried out. The XRD results indicated that for the content of Zn, x=0.64 a single phase of Ni-Zn ferrite was produced after 30 h milling while for the contents of Zn, x=0.36 and 0.5, the desired ferrite was formed after sintering the 30 h-milled powders at 500 °C. The average crystallite size decreased with increase in the Zn content. A DC electrical resistivity of the Ni-Zn ferrite, however, decreased with increase in the Zn content, its value was much higher than those samples prepared by the conventional ceramic route by using ZnO instead of Zn. This is attributed to smaller grains size which were obtained by using Zn. The FT-IR results suggested two absorption bands for octahedral and tetrahedral sites in the range of 350-700 cm-1. The VSM results revealed that by increasing the Zn content from 0.36 to 0.5, a saturation magnetization reached its maximum value; afterwards, a decrease was observed for Zn with x=0.64. Finally, magnetic permeability and dielectric permittivity were studied by using vector network analyzer to explore microwave-absorbing properties in X-band frequency. The minimum reflection loss value obtained for Ni0.5Zn0.5Fe2O4 samples, about -34 dB at 9.7 GHz, making them the best candidates for high frequency applications.

  2. Enabling Inexpensive Metallic Alloys as SOFC Interconnects: An Investigation into Hybrid Coating Technologies to Deposit Nanocomposite Functional Coatings on Ferritic Stainless Steel

    SciTech Connect

    Gannon, Paul; Gorokhovsky, Vladimir I.; Deibert, Max; Smith, Richard J.; Kayani, Asghar N.; White, P T.; Sofie, Stephen W.; Yang, Z Gary; Mccready, David E.; Visco, S.; Jacobson, C.; Kurokawa, H.

    2007-11-01

    Reduced operating temperatures (600-800°C) of Solid Oxide Fuel Cells (SOFCs) may enable the use of inexpensive ferritic steels as interconnects. Due to the demanding SOFC interconnect operating environment, protective coatings are required to increase long-term stability. In this study, large area filtered arc deposition (LAFAD) and hybrid filtered arc-assisted electron beam physical vapor deposition (FA-EBPVD) technologies were used to deposit two-segment coatings with Cr-Al-Y-O nanocomposite bottom segments and Mn-Co-O spinel-based top segments. Coatings were deposited on ferritic steels and subsequently annealed in air for various times. Surface oxidation was investigated using SEM/EDS, XRD and RBS analyses. Cr-volatilization was evaluated by transpiration and ICP-MS analysis of the resultant condensate. Time dependent Area Specific Resistance (ASR) was studied using the four-point technique. The oxidation behavior, Cr volatilization rate, and ASR of coated and uncoated samples are reported. Significant long-term (>1,000 hours) surface stability, low ASR, and dramatically reduced Cr-volatility were observed with the coated specimens. Improvement mechanisms, including the coating diffusion barrier properties and electrical conductivity are discussed.

  3. In Situ Synchrotron Tensile Investigations on 14YWT, MA957 and 9-Cr ODS Alloys

    SciTech Connect

    Lin, Jun-Li; Mo, Kun; Yun, Di; Miao, Yinbin; Liu, Xiang; Zhao, Huijuan; Hoelzer, David T; Park, Jun-Sang; Almer, Jonathan; Zhang, Guangming; Zhou, Zhangjian; Stubbins, James; Yacout, Abdellatif

    2016-01-01

    Nanostructured ferritic alloys (NFAs) provide exceptional radiation tolerance and high-temperature mechanical properties when compared to traditional ferritic and ferritic/martensitic (F/M) steels. Their remarkable properties result from ultrahigh density and ultrafine size of Y-Ti-O nanoclusters within the ferritic matrix. In this work, we applied a high-energy synchrotron radiation X-ray to study the deformation process of two NFAs including 14YWT and MA957, and a 9-Cr ODS steel. Only the relatively large nanoparticles in the 9-Cr ODS were observed in the synchrotron X-ray diffraction. The nanoclusters in both 14 YWT and MA957 were invisible in the measurement due to their non-stoichiometric nature. Due to the different sizes of nanoparticles and nanoclusters in the materials, the Orowan looping was considered to be the major strengthening mechanism in the 9-Cr ODS, while the dispersed-barrier-hardening is dominant strengthening mechanism in both 14YWT and MA957, respectively. This analysis was inferred from the different build-up rates of dislocation density when plastic deformation was initiated. Finally, the dislocation densities interpreted from the X-ray measurements were successfully modeled using the Bergstr m s dislocation models.

  4. Neutron Absorbing Alloys

    SciTech Connect

    Mizia, Ronald E.; Shaber, Eric L.; DuPont, John N.; Robino, Charles V.; Williams, David B.

    2004-05-04

    The present invention is drawn to new classes of advanced neutron absorbing structural materials for use in spent nuclear fuel applications requiring structural strength, weldability, and long term corrosion resistance. Particularly, an austenitic stainless steel alloy containing gadolinium and less than 5% of a ferrite content is disclosed. Additionally, a nickel-based alloy containing gadolinium and greater than 50% nickel is also disclosed.

  5. Ferrite Formation Dynamics and Microstructure Due to Inclusion Engineering in Low-Alloy Steels by Ti2O3 and TiN Addition

    NASA Astrophysics Data System (ADS)

    Mu, Wangzhong; Shibata, Hiroyuki; Hedström, Peter; Jönsson, Pär Göran; Nakajima, Keiji

    2016-08-01

    The dynamics of intragranular ferrite (IGF) formation in inclusion engineered steels with either Ti2O3 or TiN addition were investigated using in situ high temperature confocal laser scanning microscopy. Furthermore, the chemical composition of the inclusions and the final microstructure after continuous cooling transformation was investigated using electron probe microanalysis and electron backscatter diffraction, respectively. It was found that there is a significant effect of the chemical composition of the inclusions, the cooling rate, and the prior austenite grain size on the phase fractions and the starting temperatures of IGF and grain boundary ferrite (GBF). The fraction of IGF is larger in the steel with Ti2O3 addition compared to the steel with TiN addition after the same thermal cycle has been imposed. The reason for this difference is the higher potency of the TiO x phase as nucleation sites for IGF formation compared to the TiN phase, which was supported by calculations using classical nucleation theory. The IGF fraction increases with increasing prior austenite grain size, while the fraction of IGF in both steels was the highest for the intermediate cooling rate of 70 °C/min, since competing phase transformations were avoided, the structure of the IGF was though refined with increasing cooling rate. Finally, regarding the starting temperatures of IGF and GBF, they decrease with increasing cooling rate and the starting temperature of GBF decreases with increasing grain size, while the starting temperature of IGF remains constant irrespective of grain size.

  6. Evidence for core–shell nanoclusters in oxygen dispersion strengthened steels measured using X-ray absorption spectroscopy

    SciTech Connect

    Liu, S.; Odette, G. R.; Segre, C. U.

    2014-02-01

    Nanostructured ferritic alloys (NFA) dispersion strengthened by an ultra high density of Y–Ti–O enriched nano-features (NF) exhibit superior creep strength and the potential for high resistance to radiation damage. However, the detailed character of the NF, that precipitate from solid solution during hot consolidation of metallic powders mechanically alloyed with Y₂O₃, are not well understood. In order to clarify the nature of the NF, X-ray absorption spectroscopy (XAS) technique, including X-ray absorption near edge structure (XANES) and extended X-ray absorption fine structure (EXAFS) were used to characterize the local structure of the Ti and Y atoms in both NFA powders and consolidated alloys. The powders were characterized in the as-received, as-milled and after annealing milled powders at 850, 1000 and 1150 °C. The consolidated alloys included powders hot isostatic pressed (HIPed) at 1150 °C and commercial vendor alloys, MA957 and J12YWT. The NFA XAS data were compared various Ti and Y-oxide standards. The XANES and EXAFS spectra for the annealed and HIPed powders are similar and show high temperature heat treatments shift the Y and Ti to more oxidized states that are consistent with combinations of Y₂Ti₂O₇ and, especially, TiO. However, the MA957 and J12YWT and annealed–consolidated powder data differ. The commercial vendor alloys results more closely resemble the as-milled powder data and all show that a significant fraction of substitutional Ti remains dissolved in the (BCC) ferrite matrix.

  7. Evidence for core-shell nanoclusters in oxygen dispersion strengthened steels measured using X-ray absorption spectroscopy

    NASA Astrophysics Data System (ADS)

    Liu, S.; Odette, G. R.; Segre, C. U.

    2014-02-01

    Nanostructured ferritic alloys (NFA) dispersion strengthened by an ultra high density of Y-Ti-O enriched nano-features (NF) exhibit superior creep strength and the potential for high resistance to radiation damage. However, the detailed character of the NF, that precipitate from solid solution during hot consolidation of metallic powders mechanically alloyed with Y2O3, are not well understood. In order to clarify the nature of the NF, X-ray absorption spectroscopy (XAS) technique, including X-ray absorption near edge structure (XANES) and extended X-ray absorption fine structure (EXAFS) were used to characterize the local structure of the Ti and Y atoms in both NFA powders and consolidated alloys. The powders were characterized in the as-received, as-milled and after annealing milled powders at 850, 1000 and 1150 °C. The consolidated alloys included powders hot isostatic pressed (HIPed) at 1150 °C and commercial vendor alloys, MA957 and J12YWT. The NFA XAS data were compared various Ti and Y-oxide standards. The XANES and EXAFS spectra for the annealed and HIPed powders are similar and show high temperature heat treatments shift the Y and Ti to more oxidized states that are consistent with combinations of Y2Ti2O7 and, especially, TiO. However, the MA957 and J12YWT and annealed-consolidated powder data differ. The commercial vendor alloys results more closely resemble the as-milled powder data and all show that a significant fraction of substitutional Ti remains dissolved in the (BCC) ferrite matrix.

  8. CHARACTERIZING AND MODELING FERRITE-CORE PROBES

    SciTech Connect

    Sabbagh, Harold A.; Murphy, R. Kim; Sabbagh, Elias H.; Aldrin, John C.

    2010-02-22

    In this paper, we accurately and carefully characterize a ferrite-core probe that is widely used for aircraft inspections. The characterization starts with the development of a model that can be executed using the proprietary volume-integral code, VIC-3D(c), and then the model is fitted to measured multifrequency impedance data taken with the probe in freespace and over samples of a titanium alloy and aluminum. Excellent results are achieved, and will be discussed.

  9. Characterization and Modeling of Grain Boundary Chemistry Evolution in Ferritic Steels under Irradiation

    SciTech Connect

    Marquis, Emmanuelle; Wirth, Brian; Was, Gary

    2016-03-28

    Ferritic/martensitic (FM) steels such as HT-9, T-91 and NF12 with chromium concentrations in the range of 9-12 at.% Cr and high Cr ferritic steels (oxide dispersion strengthened steels with 12-18% Cr) are receiving increasing attention for advanced nuclear applications, e.g. cladding and duct materials for sodium fast reactors, pressure vessels in Generation IV reactors and first wall structures in fusion reactors, thanks to their advantages over austenitic alloys. Predicting the behavior of these alloys under radiation is an essential step towards the use of these alloys. Several radiation-induced phenomena need to be taken into account, including phase separation, solute clustering, and radiation-induced segregation or depletion (RIS) to point defect sinks. RIS at grain boundaries has raised significant interest because of its role in irradiation assisted stress corrosion cracking (IASCC) and corrosion of structural materials. Numerous observations of RIS have been reported on austenitic stainless steels where it is generally found that Cr depletes at grain boundaries, consistently with Cr atoms being oversized in the fcc Fe matrix. While FM and ferritic steels are also subject to RIS at grain boundaries, unlike austenitic steels, the behavior of Cr is less clear with significant scatter and no clear dependency on irradiation condition or alloy type. In addition to the lack of conclusive experimental evidence regarding RIS in F-M alloys, there have been relatively few efforts at modeling RIS behavior in these alloys. The need for predictability of materials behavior and mitigation routes for IASCC requires elucidating the origin of the variable Cr behavior. A systematic detailed high-resolution structural and chemical characterization approach was applied to ion-implanted and neutron-irradiated model Fe-Cr alloys containing from 3 to 18 at.% Cr. Atom probe tomography analyses of the microstructures revealed slight Cr clustering and segregation to dislocations and

  10. Microstructure control for high strength 9Cr ferritic-martensitic steels

    NASA Astrophysics Data System (ADS)

    Tan, L.; Hoelzer, D. T.; Busby, J. T.; Sokolov, M. A.; Klueh, R. L.

    2012-03-01

    Ferritic-martensitic (F-M) steels with 9 wt.%Cr are important structural materials for use in advanced nuclear reactors. Alloying composition adjustment, guided by computational thermodynamics, and thermomechanical treatment (TMT) were employed to develop high strength 9Cr F-M steels. Samples of four heats with controlled compositions were subjected to normalization and tempering (N&T) and TMT, respectively. Their mechanical properties were assessed by Vickers hardness and tensile testing. Ta-alloying showed significant strengthening effect. The TMT samples showed strength superior to the N&T samples with similar ductility. All the samples showed greater strength than NF616, which was either comparable to or greater than the literature data of the PM2000 oxide-dispersion-strengthened (ODS) steel at temperatures up to 650 °C without noticeable reduction in ductility. A variety of microstructural analyses together with computational thermodynamics provided rational interpretations on the strength enhancement. Creep tests are being initiated because the increased yield strength of the TMT samples is not able to deduce their long-term creep behavior.

  11. Composites Strengthening.

    DTIC Science & Technology

    1987-11-01

    Composites 8 Deformation in SiC/Al Composites Due To Thermal . Stresses 19 Interfacial Bond Strength in an Aluminum Alloy 6061-SiC Composite 36 The...Effects of Differences in Thermal Coefficients of Expansion in SiC Whisker 6061 Aluminum Composites 43 Thermal Residual Stress in Metal Matrix...INTERFACIAL BOND STRENGTH IN AN ALUMINUM ALLOY 6061-SIC COMPOSITE Y. Flom and R.J. Arsenault, Mat. Sci Eng. 77 (1986) 191. 5. THE EFFECTS OF DIFFERENCES

  12. Investigation of AISI 441 Ferritic Stainless Steel and Development of Spinel Coatings for SOFC Interconnect Applications

    SciTech Connect

    Yang, Zhenguo; Xia, Guanguang; Wang, Chong M.; Nie, Zimin; Templeton, Joshua D.; Singh, Prabhakar; Stevenson, Jeffry W.

    2008-05-30

    As part of an effort to develop cost-effective ferritic stainless steel-based interconnects for solid oxide fuel cell (SOFC) stacks, both bare and spinel coated AISI 441 were studied in terms of metallurgical characteristics, oxidation behavior, and electrical performance. The conventional melt metallurgy used for the bulk alloy fabrication leads to significant processing cost reduction and the alloy chemistry with the presence of minor alloying additions of Nb and Ti facilitate the strengthening by precipitation and formation of Laves phase both inside grains and along grain boundaries during exposure in the intermediate SOFC operating temperature range. The Laves phase formed along the grain boundaries also ties up Si and prevents the formation of an insulating silica layer at the scale/metal interface during prolonged exposure. The substantial increase in ASR during long term oxidation due to oxide scale growth suggested the need for a conductive protection layer, which could also minimize Cr evaporation. In particular, Mn1.5Co1.5O4 based surface coatings on planar coupons drastically improved the electrical performance of the 441, yielding stable ASR values at 800ºC for over 5,000 hours. Ce-modified spinel coatings retained the advantages of the unmodified spinel coatings, and also appeared to alter the scale growth behavior beneath the coating, leading to a more adherent scale. The spinel protection layers appeared also to improve the surface stability of 441 against the anomalous oxidation that has been observed for ferritic stainless steels exposed to dual atmosphere conditions similar to SOFC interconnect environments. Hence, it is anticipated that, compared to unmodified spinel coatings, the Ce-modified coatings may lead to superior structural stability and electrical performance.

  13. Effect of impurities of Fe and Si on the structure and strengthening upon annealing of the Al-0.2% Zr-0.1% Sc alloys with and without Y additive

    NASA Astrophysics Data System (ADS)

    Pozdniakov, A. V.; Aitmagambetov, A. R.; Makhov, S. V.; Napalkov, V. I.

    2017-05-01

    The effect of impurities of Fe and Si on the microstructure and kinetics of the change in the hardness during annealing of the cast Al-0.2% Zr-0.1% Sc and Al-0.2% Zr-0.1% Sc-0.2% Y alloys has been studied. It has been found that the presence of the impurities of Fe and Si in the Al-0.2% Zr-0.1% Sc alloy leads to a partial binding of scandium into the (Al, Fe, Si, Sc) and (Al, Fe, Sc) phases of crystallization origin and to the corresponding depletion of the aluminum solid solution of Sc. It has been shown that as a result, the strengthening is significantly decreases upon annealing. The addition of 0.2% Y into the Al-0.2% Zr-0.1% Sc alloy with impurities of Fe and Si leads to the formation of the Al3Y and (Al, Y, Fe, Si) phases, whereas Sc is completely dissolved in the aluminum solid solution. It has been shown that the addition of Y leads to an increase in the thermal stability of the alloys during annealing at temperatures of 250, 300, and 370°C and eliminates the negative effect of impurities of Fe and Si.

  14. Influence of Alloy Content and Prior Microstructure on Evolution of Secondary Phases in Weldments of 9Cr-Reduced Activation Ferritic-Martensitic Steel

    NASA Astrophysics Data System (ADS)

    Thomas Paul, V.; Sudha, C.; Saroja, S.

    2015-08-01

    9Cr-Reduced Activation Ferritic-Martensitic steels with 1 and 1.4 wt pct tungsten are materials of choice for the test blanket module in fusion reactors. The steels possess a tempered martensite microstructure with a decoration of inter- and intra-lath carbides, which undergoes extensive modification on application of heat. The change in substructure and precipitation behavior on welding and subsequent thermal exposure has been studied using both experimental and computational techniques. Changes i.e., formation of various phases, their volume fraction, size, and morphology in different regions of the weldment due to prolonged thermal exposure was influenced not only by the time and temperature of exposure but also the prior microstructure. Laves phase of type Fe2W was formed in the high tungsten steel, on aging the weldment at 823 K (550 °C). It formed in the fine-grained heat-affected zone (HAZ) at much shorter durations than in the base metal. The accelerated kinetics has been understood in terms of enhanced precipitation of carbides at lath/grain boundaries during aging and the concomitant depletion of carbon and chromium and enrichment of tungsten in the vicinity of the carbides. Therefore, the fine-grained HAZ in the weldment was identified as a region susceptible for failure during service.

  15. Control of activation levels to simplify waste management of fusion reactor ferritic steel components

    SciTech Connect

    Wiffen, F.W.; Santoro, R. T.

    1983-01-01

    Activation characteristics of a material for service in the neutron flux of a fusion reactor first wall fall into three areas: waste management, reactor maintenance and repair, and safety. Of these, the waste management area is the most likely to impact the public acceptance of fusion reactors for power generation. The decay of the activity in steels within tens of years could lead to simplified waste disposal or possibly even to materials recycle. Whether or not these can be achieved will be controlled by (1) selection of alloying elements, (2) control of critical impurity elements, and (3) control of cross contamination from other reactor components. Several criteria can be used to judge the acceptability of potential alloying elements in iron, and to define the limits on content of critical impurity elements. One approach is to select and limit alloying additions on the basis of the activity. If material recycle is a goal, N, Al, Ni, Cu, Nb, and Mo must be excluded. If simplified waste storage by shallow land burial is the goal, regulations limit the concentration of only a few isotopes. For first-wall material that will be exposed to 9 MW-y/m/sup 2/ service, allowable initial concentration limits include (in at. ppM) Ni < 20,000; Mo < 3650; N < 3650, Cu < 2400; and Nb < 1.0. The other constituent elements of ferritic steels will not be limited. Possible substitutes for the molybdenum normally used to strengthen the steels include W, Ta, Ti, and V.

  16. Comminuting irradiated ferritic steel

    DOEpatents

    Bauer, Roger E.; Straalsund, Jerry L.; Chin, Bryan A.

    1985-01-01

    Disclosed is a method of comminuting irradiated ferritic steel by placing the steel in a solution of a compound selected from the group consisting of sulfamic acid, bisulfate, and mixtures thereof. The ferritic steel is used as cladding on nuclear fuel rods or other irradiated components.

  17. Investigations of low-temperature neutron embrittlement of ferritic steels

    SciTech Connect

    Farrell, K.; Mahmood, S.T.; Stoller, R.E.; Mansur, L.K.

    1992-12-31

    Investigations were made into reasons for accelerated embrittlement of surveillance specimens of ferritic steels irradiated at 50C at the High Flux Isotope Reactor (HFIR) pressure vessel. Major suspects for the precocious embrittlement were a highly thermalized neutron spectrum,a low displacement rate, and the impurities boron and copper. None of these were found guilty. A dosimetry measurement shows that the spectrum at a major surveillance site is not thermalized. A new model of matrix hardening due to point defect clusters indicates little effect of displacement rate at low irradiation temperature. Boron levels are measured at 1 wt ppM or less, inadequate for embrittlement. Copper at 0.3 wt % and nickel at 0.7 wt % are shown to promote radiation strengthening in iron binary alloys irradiated at 50 to 60C, but no dependence on copper and nickel was found in steels with 0.05 to 0.22% Cu and 0.07 to 3.3% Ni. It is argued that copper impurity is not responsible for the accelerated embrittlement of the HFIR surveillance specimens. The dosimetry experiment has revealed the possibility that the fast fluence for the surveillance specimens may be underestimated because the stainless steel monitors in the surveillance packages do not record an unexpected component of neutrons in the spectrum at energies just below their measurement thresholds of 2 to 3 MeV.

  18. Precipitates and boundaries interaction in ferritic ODS steels

    NASA Astrophysics Data System (ADS)

    Sallez, Nicolas; Hatzoglou, Constantinos; Delabrouille, Fredéric; Sornin, Denis; Chaffron, Laurent; Blat-Yrieix, Martine; Radiguet, Bertrand; Pareige, Philippe; Donnadieu, Patricia; Bréchet, Yves

    2016-04-01

    In the course of a recrystallization study of Oxide Dispersion Strengthened (ODS) ferritic steels during extrusion, particular interest was paid to the (GB) Grain Boundaries interaction with precipitates. Complementary and corresponding characterization experiments using Transmission Electron Microscopy (TEM), Energy Dispersive X-ray spectroscopy (EDX) and Atom Probe Tomography (APT) have been carried out on a voluntarily interrupted extrusion or extruded samples. Microscopic observations of Precipitate Free Zones (PFZ) and precipitates alignments suggest precipitate interaction with migrating GB involving dissolution and Oswald ripening of the precipitates. This is consistent with the local chemical information gathered by EDX and APT. This original mechanism for ODS steels is similar to what had been proposed in the late 80s for similar observation made on Ti alloys reinforced by nanosized yttrium oxides: An interaction mechanism between grain boundaries and precipitates involving a diffusion controlled process of precipitates dissolution at grain boundaries. It is believed that this mechanism can be of primary importance to explain the mechanical behaviour of such steels.

  19. XXIst Century Ferrites

    NASA Astrophysics Data System (ADS)

    Mazaleyrat, F.; Zehani, K.; Pasko, A.; Loyau, V.; LoBue, M.

    2012-05-01

    Ferrites have always been a subject of great interest from point of view of magnetic application, since the fist compass to present date. In contrast, the scientific interest for iron based magnetic oxides decreased after Ørsted discovery as they where replaced by coil as magnetizing sources. Neel discovery of ferrimagnetism boosted again interest and leads to strong developments during two decades before being of less interest. Recently, the evolution of power electronics toward higher frequency, the downsizing of ceramics microstucture to nanometer scale, the increasing price of rare-earth elements and the development of magnetocaloric materials put light again on ferrites. A review on three ferrite families is given herein: harder nanostructured Ba2+Fe12O19 magnet processed by spark plasma sintering, magnetocaloric effect associated to the spin transition reorientation of W-ferrite and low temperature spark plasma sintered Ni-Zn-Cu ferrites for high frequency power applications.

  20. Monte Carlo simulation of spinodal decomposition in a ternary alloy within a three-phases field: comparison to phase transformation of ferrite in duplex stainless steels

    NASA Astrophysics Data System (ADS)

    Emo, Jonathan; Pareige, Cristelle; Saillet, Sébastien; Domain, Christophe; Pareige, Philippe

    2014-06-01

    This work proposes to model phase transformations occurring in duplex stainless steels using atomistic kinetic Monte Carlo in a ternary model alloy. Kinetics are simulated in the three-phase field of a ternary system. Influence of the precipitation of the third phase on the kinetic of spinodal decomposition between the two other phases is studied in order to understand the synergy between spinodal decomposition and G-phase precipitation which exists in duplex stainless steels. Simulation results are compared to experimental data obtained with atom probe tomography.

  1. Influence of high temperature pre-deformation on the dissolution rate of delta ferrites in martensitic heat-resistant steels

    NASA Astrophysics Data System (ADS)

    Li, Junru; Liu, Jianjun; Jiang, Bo; Zhang, Chaolei; Liu, Yazheng

    2017-03-01

    The dissolution process of delta ferrites and the influence of high temperature pre-deformation on the dissolution rate of delta ferrites in martensitic heat-resistant steel 10Cr12Ni3Mo2VN were studied by isothermal heating and thermal simulation experiments. The precipitation temperature of delta ferrites in experimental steel is about 1195 °C. M23C6-type carbides incline to precipitate and coarsen at the boundaries of delta ferrites below 930 °C, and can be rapidly dissolved by heating at 1180 °C. The percentage of delta ferrites gradually decreases with heating time. And a Kolmogorov-Johnson-Mehl-Avrami equation was established to describe the dissolution process of delta ferrites at 1180 °C. High temperature pre-deformation can markedly increase the dissolution rate of delta ferrites. Pre-deformation can largely increase the interface area between delta ferrite and matrix and thus increase the unit-time diffusing quantities of alloying elements between delta ferrites and matrix. In addition, high temperature pre-deformation leads to dynamic recrystallization and increases the number of internal grain boundaries in the delta ferrites. This can also greatly increase the diffusing rate of alloying elements. In these cases, the dissolution of delta ferrites can be promoted.

  2. Influence of high temperature pre-deformation on the dissolution rate of delta ferrites in martensitic heat-resistant steels

    NASA Astrophysics Data System (ADS)

    Li, Junru; Liu, Jianjun; Jiang, Bo; Zhang, Chaolei; Liu, Yazheng

    2017-02-01

    The dissolution process of delta ferrites and the influence of high temperature pre-deformation on the dissolution rate of delta ferrites in martensitic heat-resistant steel 10Cr12Ni3Mo2VN were studied by isothermal heating and thermal simulation experiments. The precipitation temperature of delta ferrites in experimental steel is about 1195 °C. M23C6-type carbides incline to precipitate and coarsen at the boundaries of delta ferrites below 930 °C, and can be rapidly dissolved by heating at 1180 °C. The percentage of delta ferrites gradually decreases with heating time. And a Kolmogorov-Johnson-Mehl-Avrami equation was established to describe the dissolution process of delta ferrites at 1180 °C. High temperature pre-deformation can markedly increase the dissolution rate of delta ferrites. Pre-deformation can largely increase the interface area between delta ferrite and matrix and thus increase the unit-time diffusing quantities of alloying elements between delta ferrites and matrix. In addition, high temperature pre-deformation leads to dynamic recrystallization and increases the number of internal grain boundaries in the delta ferrites. This can also greatly increase the diffusing rate of alloying elements. In these cases, the dissolution of delta ferrites can be promoted.

  3. Microstructural Response During Isothermal and Isobaric Loading of a Precipitation-Strengthened Ni-29.7Ti-20Hf High-Temperature Shape Memory Alloy

    NASA Astrophysics Data System (ADS)

    Benafan, O.; Noebe, R. D.; Padula, S. A.; Vaidyanathan, R.

    2012-12-01

    A stable Ni-rich Ni-29.7Ti-20Hf (at. pct) shape memory alloy, with relatively high transformation temperatures, was shown to exhibit promising properties at lower raw material cost when compared to typical NiTi-X (X = Pt, Pd, Au) high-temperature shape memory alloys (HTSMAs). The excellent dimensional stability and high work output for this alloy were attributed to a coherent, nanometer size precipitate phase observed using transmission electron microscopy. To establish an understanding of the role of these precipitates on the microstructure and ensuing stability of the NiTiHf alloy, a detailed study of the micromechanical and microstructural behaviors was performed. In-situ neutron diffraction at stress and temperature was used to obtain quantitative information on phase-specific internal strain, texture, and phase volume fractions during both isothermal and isobaric testing of the alloy. During isothermal testing, the alloy exhibited low isothermal strains due to limited detwinning, consistent with direct measurements of the bulk texture through neutron diffraction. This limited detwinning was attributed to the pinning of twin and variant boundaries by the dispersion of fine precipitates. During isobaric thermal cycling at 400 MPa, the high work output and near-perfect dimensional stability was attributed to the presence of the precipitates that act as homogeneous sources for the nucleation of martensite throughout the material, while providing resistance to irrecoverable processes such as plastic deformation.

  4. Alloy development for irradiation performance. Quarterly progress report for period ending December 31, 1980

    SciTech Connect

    Not Available

    1981-04-01

    Progress is reported in eight sections: analysis and evaluation studies, test matrices and test methods development, Path A Alloy Development (austenitic stainless steels), Path C Alloy Development (Ti and V alloys), Path D Alloy Development (Fe alloys), Path E Alloy Development (ferritic steels), irradiation experiments and materials inventory, and materials compatibility and hydrogen permeation studies. (DLC)

  5. Hexagonal ferrites for millimeter wave applications

    NASA Astrophysics Data System (ADS)

    Polk, Donald E.; Hathaway, Kristl B.

    1993-01-01

    A review of the work accomplished on this contract is presented. A review of the physics of hexagonal ferrite materials and the effective linewidth concept and the detailed overall research plan are contained in the original proposal document. The focus of the program was on the effective linewidth in millimeter wave materials, including planar hexagonal ferrite Y-type materials, uniaxial M-type materials, and thin ferromagnetic transition metal and alloy films. The key idea in the original proposal was that the ferromagnetic resonance (FMR) linewidth in hexagonal ferrites is dominated by inhomogeneous and two-magnon scattering losses and that off-resonance measurements of the effective linewidth would (1) show that the FMR losses do not represent the intrinsic losses, and (2) that the intrinsic losses are significantly lower. This basic idea was verified. Results were obtained on the off-resonance far-field effective linewidth in planar Zn-Y hexagonal ferrite single crystal platelets, single crystal spheres of Ba- and Sr-hexaferrite materials, and permalloy thin films. Three papers on these results were published.

  6. Epitaxial Garnets and Hexagonal Ferrites.

    DTIC Science & Technology

    1983-12-01

    Ferrites Lithium Ferrite Magnetostatic Wave Garnets Epitaxy Yttrium Iron Garnet Liquid Phase Epitaxy Hexagonal Ferrite Microwave Signal Processing...epitaxial ferrit ( materials for use in microwave and millirreter-wave signal processing devices. The major emphasis has been on multiple layer...overall objective of this research is to develop epitaxial single crystal ferrite films suitable for microwave and millimeter-wave signal processing at

  7. Characterization of precipitates formed in a ferritic stainless steel stabilized with Zr and Ti additions

    SciTech Connect

    Cavazos, J.L. . E-mail: jcavazos@ccr.dsi.uanl.mx

    2006-03-15

    A new ferritic stainless steel was designed based on thermodynamic and kinetic principles. The alloy was subjected to thermomechanical processing using both hot and cold rolling, and annealing, and the alloy's microstructure was characterized. In addition, the resistance to intergranular corrosion was determined. The alloying elements used to stabilize the alloy were Zr and Ti. After cold rolling and annealing the alloy exhibited very good intergranular corrosion resistance. The alloy did not show chromium carbides or chromium nitrides on the grain boundaries. Instead, it showed precipitates of either carbides or nitrides of Zr and Ti within the grains. That is, the alloy was completely stabilized.

  8. Comparison of the Oxidation Rates of Some New Copper Alloys

    NASA Technical Reports Server (NTRS)

    Ogbuji, Linus U. J. Thomas; Humphrey, Donald L.

    2002-01-01

    Copper alloys were studied for oxidation resistance and mechanisms between 550 and 700 C, in reduced-oxygen environments expected in rocket engines, and their oxidation behaviors compared to that of pure copper. They included two dispersion-strengthened alloys (precipitation-strengthened and oxide-dispersion strengthened, respectively) and one solution-strengthened alloy. In all cases the main reaction was oxidation of Cu into Cu2O and CuO. The dispersion-strengthened alloys were superior to both Cu and the solution-strengthened alloy in oxidation resistance. However, factors retarding oxidation rates seemed to be different for the two dispersion-strengthened alloys.

  9. Transmission electron microscopy characterization of protective La0.7Sr0.3MnO3-δ coatings prepared by electrostatic spray deposition on ferritic alloy

    NASA Astrophysics Data System (ADS)

    da Conceição, Leandro; Lay, Sabine; Robaut, Florence; Renou, Gilles; Muccillo, E. N. S.; Djurado, Elisabeth

    The effect of La0.7Sr0.3MnO3-δ (LSM) coating on SS446 steel on air oxidation at 800∘C was investigated by transmission electron microscopy. Dense and crack free thin LSM films were prepared by electrostatic spray deposition. The microstructural characterization was carried out on coated and uncoated interconnectors. A thin chromia scale at the alloy interface along with two spinel phases were observed after long term oxidation in both cases. Specimens exhibit, in addition, an SiO2 layer at the interface with steel due to the high content of Si in the steel. Significant changes in the thickness, morphology and composition occurred in the reaction layer for the LSM coated steel. These effects are explained on the basis of changes in the diffusive fluxes during exposure to the oxidation treatment. The implications of these effects for the degradation mechanism of LSM-based interconnects are discussed.

  10. Strengthening mechanisms, creep, and fatigue processes in dispersion-hardened niobium alloy. Final scientific report, 1 Feb 89-31 Jan 92

    SciTech Connect

    Mukherjee, A.K.; Gibeling, J.C.

    1992-04-20

    The creep and fatigue properties of pure Nb and Nb-l%Zr alloy were investigated. A model was developed based on the migration of subgrain boundary that can explain the anomalous primary creep transients found in Nb-l%Zr alloy, due to coarsening of subgrain structure. TEM investigations confirmed that such subgrain coarsening occurs during primary creep of Nb-l%Zr. Baseline low cycle fatigue studies of Nb and Nb-l%Zr were completed. Cyclic hardening is observed and there is a microplastic plateau in Nb. The Nb-1%Zr is stronger in cyclic deformation than Nb, with little influence of strain rate. The deformation in the alloy at both high and low strain rates is controlled by the interaction between gliding edge dislocation and solute atoms.

  11. Temperature-dependent transformation from whisker- to nanoparticle-strengthened composite interface in the Al{sub 2}O{sub 3}/Ag-based alloy system and mechanical properties of the joints

    SciTech Connect

    Wang, Yifeng; Cao, Jian Wang, Zhijie; Chen, Zhe; Song, Xiaoguo; Feng, Jicai

    2015-11-15

    Al{sub 4}B{sub 2}O{sub 9}-whisker-coated Al{sub 2}O{sub 3} ceramics were bonded by AgCu–4.5 wt.%Ti alloy in vacuum. The microstructure of the whisker-coated Al{sub 2}O{sub 3} joints was investigated by scanning electron microscopy, transmission electron microscopy and X-ray diffraction. A continuous (Cu,Al){sub 3}Ti{sub 3}O layer formed against the alloy at lower bonding temperatures, and a complex transition zone bordering the whiskers was observed, which consisted of Ag nanoparticles, titanium oxides, TiB{sub 2}, (Cu,Al){sub 3}Ti{sub 3}O nanoparticles and possible Ag{sub 3}Al. As the bonding temperature increased, the Al{sub 2}O{sub 3}/AgCuTi interface was found to transform from whisker- to nanoparticle-strengthened composite region. Bend test results revealed that both the whiskers grown on Al{sub 2}O{sub 3} and the dispersive nanoscale products in the alloy played positive roles in improving the joint properties. The maximum bend strength of the whisker-coated Al{sub 2}O{sub 3} joints was 313 MPa at the bonding temperature of 820 °C. - Highlights: • Al{sub 4}B{sub 2}O{sub 9}-whisker-coated Al{sub 2}O{sub 3} ceramics were bonded by AgCu–4.5 wt.%Ti alloy in vacuum. • Microstructures of whisker-coated Al{sub 2}O{sub 3} joints were investigated in detail. • Both whiskers and the dispersive nanoscale products can improve the joint properties. • The maximum bend strength of the whisker-coated Al{sub 2}O{sub 3} joints was 313 MPa.

  12. Features of plastic deformation and fracture of dispersion-strengthened V–Cr–Zr–W alloy depending on temperature of tension

    SciTech Connect

    Ditenberg, Ivan A.; Grinyaev, Konstantin V.; Tyumentsev, Alexander N.; Smirnov, Ivan V.; Pinzhin, Yury P.; Tsverova, Anastasiya S.; Chernov, Vyacheslav M.

    2015-10-27

    Influence of tension temperature on features of plastic deformation and fracture of V–4.23Cr–1.69Zr–7.56W alloy was investigated by scanning and transmission electron microscopy. It is shown that temperature increase leads to activation of the recovery processes, which manifests in the coarsening of microstructure elements, reducing the dislocation density, relaxation of continuous misorientations.

  13. In situ synchrotron tensile investigations on 14 YWT, MA957, and 9-Cr ODS alloys

    SciTech Connect

    Miao, Yinbin; Mo, Kun; Yun, Di; Lin, Jun-Li; LIu, XIang; Zhao, Huijuan; Hoelzer, D T; Park, Jun-Sang; Almer, Jonathan; Zhang, Guangming; Zhou, Z; Stubbins, James F.

    2016-04-01

    Advanced ODS alloys provide exceptional radiation tolerance and high-temperature mechanical properties when compared to traditional ferritic and ferritic/martensitic 9F/M) steels. Their remarkable properties result from ultrahigh density and ultrafine size of Y-Ti-O nanoclusters within the ferritic matrix. In this work, we applied a high-energy synchrotron radiation X-ray to study the deformation process of three advanced ODS materials including 14YWT, MA957, and 9-Cr ODS steel. Only the relatively large nanoparticles in the 9-Cr ODS were observed in the synchrotron X-ray diffraction. The nanoclusters in both 14YWT and MA957 were invisible in the measurement due to their non-stoichiometric nature. Due to the different sizes of nanoparticles and nanoclusters in the materials, the Orowan looping was considered to be the major strengthening mechanism in the 9-Cr ODS, while the dispersed-barrier-hardening is dominant strengthening mechanism in both 14YWT and MA957, This analysis was inferred from the different build-up rates of dislocation density when plastic deformation was initiated. Finally, the dislocation densities interpreted from the X-ray measurements were successfully modeled using the Bergstrom's dislocation models. (C) 2016 Elsevier B.V. All rights reserved.

  14. Inhibited Aluminization of an ODS FeCr Alloy

    SciTech Connect

    Vande Put Ep Rouaix, Aurelie; Pint, Bruce A

    2012-01-01

    Aluminide coatings are of interest for fusion energy applications both for compatibility with liquid Pb-Li and to form an alumina layer that acts as a tritium permeation barrier. Oxide dispersion strengthened (ODS) ferritic steels are a structural material candidate for commercial reactor concepts expected to operate above 600 C. Aluminizing was conducted in a laboratory scale chemical vapor deposition reactor using accepted conditions for coating Fe- and Ni-base alloys. However, the measured mass gains on the current batch of ODS Fe-14Cr were extremely low compared to other conventional and ODS alloys. After aluminizing at two different Al activities at 900 C and at 1100 C, characterization showed that the ODS Fe-14Cr specimens formed a dense, primarily AlN layer that prevented Al uptake. This alloy batch contained a higher (> 5000 ppma) N content than the other alloys coated and this is the most likely reason for the inhibited aluminization. Other factors such as the high O content, small ({approx} 140 nm) grain size and Y-Ti oxide nano-clusters in ODS Fe-14Cr also could have contributed to the observed behavior. Examples of typical aluminide coatings formed on conventional and ODS Fe- and Ni-base alloys are shown for comparison.

  15. Summary of workshop on alloys for very high-temperature applications

    SciTech Connect

    1996-08-01

    In current fossil energy systems, the maximum operating temperatures experienced by critical metal structures do not exceed approximately 732{degrees}C and the major limitation on the use of the alloys typically is corrosion resistance. In systems intended for higher performance and higher efficiency, increasingly higher working fluid temperatures will be employed, which will require materials with higher-temperature capabilities, in particular, higher creep strength and greater environmental resistance. There have been significant developments in alloys in recent years, from modifications of currently-used wrought ferritic and austenitic alloys with the intent of improving their high-temperature capabilities, to oxide dispersion-strengthened alloys targeted at extremely high-temperature applications. The aim of this workshop was to examine the temperature capability of these alloys compared to current alloys, and compared to the needs of advanced fossil fuel combustion or conversion systems, with the goals of identifying where modified/new alloys would be expected to find application, their limitations, and the information/actions required or that are being taken to qualify them for such use.

  16. Morphological Stability of δ-Ferrite/ γ Interphase Boundary in Carbon Steel

    NASA Astrophysics Data System (ADS)

    Chang, Guowei; Chen, Shuying; Yue, Xudong; Li, Qingchun

    2017-04-01

    The morphological changes of the δ-ferrite/ γ interphase boundary have been observed in situ with a high-temperature confocal scanning laser microscope (HTCSLM) during δ/ γ transformations ( δ → γ and γ → δ) of Fe-0.06 wt pct C-0.6 wt pct Mn alloy, and a kinetic equation of morphological stability of δ-ferrite/ γ interphase boundary has been established. Thereafter, the criterion expression for morphological stability of δ-ferrite/ γ interphase boundary was established and discussed, and the critical migration speeds of δ-ferrite/ γ interphase boundaries are calculated in Fe-C, Fe-Ni, and Fe-Cr alloys. The results indicate that the δ-ferrite/ γ interphase boundary is very stable and nearly remains absolute planar all the time during γ → δ transformation in Fe-C alloy. The δ-ferrite/ γ interphase boundary remains basically planar during δ → γ transformation when the migration speed is lower than 0.88 μm/s, and the interphase boundary will be unstable and exhibit a finger-like morphology when the migration speed is higher than 0.88 μm/s. The morphological stability of δ-ferrite/ γ interphase boundary is primarily controlled by the interface energy and the solute concentration gradient at the front of the boundary. During the constant temperature phase transformation, an opposite temperature gradient on both sides of δ-ferrite/ γ interphase boundary weakens the steady effect of the temperature gradient on the boundary. The theoretical analysis of the morphological stability of the δ-ferrite/ γ interphase boundary is coincident with the observed experimental results utilizing the HTCSLM. There is a good agreement between the theoretical calculation of the critical moving velocities of δ-ferrite/ γ interphase boundaries and the experimental results.

  17. Morphological Stability of δ-Ferrite/γ Interphase Boundary in Carbon Steel

    NASA Astrophysics Data System (ADS)

    Chang, Guowei; Chen, Shuying; Yue, Xudong; Li, Qingchun

    2017-01-01

    The morphological changes of the δ-ferrite/γ interphase boundary have been observed in situ with a high-temperature confocal scanning laser microscope (HTCSLM) during δ/γ transformations (δ → γ and γ → δ) of Fe-0.06 wt pct C-0.6 wt pct Mn alloy, and a kinetic equation of morphological stability of δ-ferrite/γ interphase boundary has been established. Thereafter, the criterion expression for morphological stability of δ-ferrite/γ interphase boundary was established and discussed, and the critical migration speeds of δ-ferrite/γ interphase boundaries are calculated in Fe-C, Fe-Ni, and Fe-Cr alloys. The results indicate that the δ-ferrite/γ interphase boundary is very stable and nearly remains absolute planar all the time during γ → δ transformation in Fe-C alloy. The δ-ferrite/γ interphase boundary remains basically planar during δ → γ transformation when the migration speed is lower than 0.88 μm/s, and the interphase boundary will be unstable and exhibit a finger-like morphology when the migration speed is higher than 0.88 μm/s. The morphological stability of δ-ferrite/γ interphase boundary is primarily controlled by the interface energy and the solute concentration gradient at the front of the boundary. During the constant temperature phase transformation, an opposite temperature gradient on both sides of δ-ferrite/γ interphase boundary weakens the steady effect of the temperature gradient on the boundary. The theoretical analysis of the morphological stability of the δ-ferrite/γ interphase boundary is coincident with the observed experimental results utilizing the HTCSLM. There is a good agreement between the theoretical calculation of the critical moving velocities of δ-ferrite/γ interphase boundaries and the experimental results.

  18. Relaxation path of metastable nanoclusters in oxide dispersion strengthened materials

    NASA Astrophysics Data System (ADS)

    Ribis, J.; Thual, M. A.; Guilbert, T.; de Carlan, Y.; Legris, A.

    2017-02-01

    ODS steels are a promising class of structural materials for sodium cooled fast reactor application. The ultra-high density of the strengthening nanoclusters dispersed within the ferritic matrix is responsible of the excellent creep properties of the alloy. Fine characterization of the nanoclusters has been conducted on a Fe-14Cr-0.3Ti-0.3Y2O3 ODS material using High Resolution and Energy Filtered Transmission Electron Microscopy. The nanoclusters exhibit a cubic symmetry possibly identified as f.c.c and display a non-equilibrium YTiCrO chemical composition thought to be stabilized by a vacancy supersaturation. These nanoclusters undergo relaxation towards the Y2Ti2O7-like state as they grow. A Cr shell is observed around the relaxed nano-oxides, this size-dependent shell may form after the release of Cr by the particles. The relaxation energy barrier appears to be higher for the smaller particles probably owing to a volume/surface ratio effect in reason to the full coherency of the nanoclusters.

  19. Microstructure and texture of Nb + Ti stabilized ferritic stainless steel

    SciTech Connect

    Yan Haitao Bi Hongyun; Li Xin; Xu Zhou

    2008-12-15

    The microstructure, texture and grain boundary character distribution of Nb + Ti stabilized ferritic stainless steel were analyzed using scanning electron microscopy, transmission electron microscopy and X-ray diffraction. The addition of alloying elements such as Ti and Nb to ferritic stainless steel causes the formation of TiN, NbC and Fe{sub 2}Nb. The textures of cold rolled samples were dominated by the {alpha}-fiber, while the textures of annealed samples exhibit a very strong {gamma}-fiber. The changes in texture are closely related to the grain boundary characteristics.

  20. Characterisation of Laves phase precipitation and its correlation to creep rupture strength of ferritic steels

    SciTech Connect

    Zhu, S.; Yang, M.; Song, X.L.; Tang, S.; Xiang, Z.D.

    2014-12-15

    The Laves phase precipitation process was characterised by means of field emission scanning electron microscopy to demonstrate its effect on creep rupture strength of steels with a fully ferritic matrix. To eliminate the effects of carbide and carbonitride precipitations so that the creep rupture data can be analysed exclusively in relation to the Laves phase precipitation process, an alloy Fe–9Cr–3Co–3W (wt.%) without C and N additions was used for the study. Creep rupture strengths were measured and volume fraction and particle size of Laves phase precipitates in the ruptured specimens were analysed. It was found that the creep rupture strength started to collapse (or decrease more rapidly) long before the Laves phase precipitation reached equilibrium fraction. This was related to the onset of the coarsening of Laves phase particles, which precipitated only on grain boundaries and hence contributed little to precipitation strengthening. Creep deformation had no effect either on the precipitation kinetics or on the growth kinetics of Laves phase particles. - Highlights: • Laves phase precipitation at 650 °C was characterised for Fe–9Cr–3W–3Co alloy. • Laves phase precipitated predominantly on grain boundaries. • Creep deformation had no effect on Laves phase precipitation and growth kinetics. • Creep strength started to collapse long before Laves phase precipitation is ended. • Collapse of creep strength was attributed to the coarsening of Laves phase particles.