Sample records for tank spray-on foam

  1. Final Report: Research Study on Development of Environmental Friendly Spray-on Foam Insulation (SOFI) for the External Tank (ET)

    NASA Technical Reports Server (NTRS)

    Stuckey, James M.

    1996-01-01

    The selection and quantification of four foams using a more environmentally friendly HCFC-141b blowing agent replacing foams that used the CFC-11 blowing agent for the external tank (ET) LWT has been addressed along with problems and solutions that were encountered during verification. The effort on two lower density spray foams for the ET SLWT are presented, but predicted weight savings were not encouraging. Suggestions for possible problem solving are included along with a new approach for selecting foams for qualification as back-up foams for the foams used on the ET LWT. We investigated three resins for use as thermally sprayed coatings for corrosion prevention on metal. The best coating was obtained with a thermoplastic polyimide resin. This coating has a good chance of meeting ET requirements. Possible third generation blowing agents have been shown usable in polyurethane spray and pour foams, and solubility in isocyannate foam components are acceptable. We considered aerogels as insulation materials on space vehicles, and suggested a liner for a liquid oxygen (LOX) composite tank.

  2. Thermal Protection System Application to Composite Cryotank Technology Demonstrator

    NASA Technical Reports Server (NTRS)

    Protz, Alison; Nettles, Mindy

    2015-01-01

    The EM41 Thermal Protection System (TPS) team contributed to the success of the Composite Cryotank Technology Demonstrator (CCTD) manufacturing by developing and implementing a low-cost solution to apply cryoinsulation foam on the exterior surface of the tank in the NASA Marshall Space Flight Center (MSFC) TPS Development Facility, Bldg. 4765. The TPS team used techniques developed for the smallscale composite cryotank to apply Stepanfoam S-180 polyurethane foam to the 5.5-meter CCTD using a manual spray process. Manual spray foam technicians utilized lifts and scaffolding to access the barrel and dome sections of the large-scale tank in the horizontal orientation. During manufacturing, the tank was then oriented vertically, allowing access to the final barrel section for manual spray foam application. The CCTD was the largest application of manual spray foam performed to date with the S-180 polyurethane foam and required the TPS team to employ best practices for process controls on the development article.

  3. SHIIVER (Structural Heat Intercept Insulation Vibration Evaluation Rig)

    NASA Image and Video Library

    2017-06-11

    SHIIVER Tank Arrives at NASA’s Marshall Center for Spray-On Foam InsulationSHIIVER (Structural Heat Intercept Insulation Vibration Evaluation Rig) is a cryogenic test tank developed to evaluate heat intercept concepts. It arrived at Marshall Space Flight Center on August 10, 2017. The tank will receive heat sensors and spray-on foam insulation before making its way to Plum Brook station for further insulation and testing.

  4. SHIIVER (Structural Heat Intercept Insulation Vibration Evaluation Rig)

    NASA Image and Video Library

    2017-06-11

    SHIIVER (Structural Heat Intercept Insulation Vibration Evaluation Rig) is a cryogenic test tank developed to evaluate heat intercept concepts. It arrived at Marshall Space Flight Center on August 10, 2017. The tank will receive heat sensors and spray-on foam insulation before making its way to Plum Brook station for further insulation and testing.SHIIVER Tank Arrives at NASA’s Marshall Center for Spray-On Foam Insulation

  5. Position Paper External Tank Thermal Protection System (TPS) Manually Sprayed fly-as-is Foam Certification

    NASA Technical Reports Server (NTRS)

    Stadler, John H.

    2009-01-01

    During manufacture of the existing External Tanks (ETs), the Thermal Protection System (TPS) foam manual spray application processes lacked the enhanced controls/procedures to ensure that defects produced were less than the critical size. Therefore the only remaining option to certify the "fly-as-is" foam is to verify ET120 tank hardware meets the new foam debris requirements. The ET project has undertaken a significant effort studying the existing "fly-as-is" TPS foam. This paper contains the findings of the study.

  6. An Overview of Spray-On Foam Insulation Applications on the Space Shuttle's External Tank: Foam Applications and Foam Shedding Mechanisms

    NASA Technical Reports Server (NTRS)

    Sullivan, Roy M.; Lerch, Bradley A.; Rogers, Patrick R.; Sparks, Scotty S.

    2006-01-01

    The Columbia Accident Investigation Board (CAIB) concluded that the cause of the tragic loss of the Space Shuttle Columbia and its crew was a breach in the thermal protection system on the leading edge of the left wing. The breach was initiated by a piece of insulating foam that separated from the left bipod ramp of the External Tank and struck the wing in the vicinity of the lower half of Reinforced Carbon-Carbon panel No. 8 at 81.9 seconds after launch. The CAIB conclusion has spawned numerous studies to identify the cause of and factors influencing foam shedding and foam debris liberation from the External Tank during ascent. The symposium on the Thermo-mechanics and Fracture of Space Shuttle External Tank Spray-On Foam Insulation is a collection of presentations that discuss the physics and mechanics of the ET SOFI with the objective of improving analytical and numerical methods for predicting foam thermo-mechanical and fracture behavior. This keynote presentation sets the stage for the presentations contained in this symposium by introducing the audience to the various types of SOFI applications on the Shuttle s External Tank and by discussing the various mechanisms that are believed to be the cause of foam shedding during the Shuttle s ascent to space

  7. Detection and Characterization of Flaws in Sprayed on Foam Insulation with Pulsed Terahertz Frequency Electromagnetic Waves

    NASA Technical Reports Server (NTRS)

    Winfree, William P.; Madaras, Eric I.

    2005-01-01

    The detection and repair of flaws such as voids and delaminations in the sprayed on foam insulation of the external tank reduces the probability of foam debris during shuttle ascent. The low density of sprayed on foam insulation along with it other physical properties makes detection of flaws difficult with conventional techniques. An emerging technology that has application for quantitative evaluation of flaws in the foam is pulsed electromagnetic waves at terahertz frequencies. The short wavelengths of these terahertz pulses make them ideal for imaging flaws in the foam. This paper examines the application of terahertz pulses for flaw detection in foam characteristic of the foam insulation of the external tank. Of particular interest is the detection of voids and delaminations, encapsulated in the foam or at the interface between the foam and a metal backing. The technique is shown to be capable of imaging small voids and delaminations through as much as 20 cm of foam. Methods for reducing the temporal responses of the terahertz pulses to improve flaw detection and yield quantitative characterizations of the size and location of the flaws are discussed.

  8. Development of spray guns for the application of rigid foam insulation

    NASA Technical Reports Server (NTRS)

    Allen, Peter B.

    1993-01-01

    The paper describes the activities initiated to improve the existing spray gun system used for spraying insulating foam on the External Tank of the Space Shuttle, due to the quality variations of the applied foam noted in the past. Consideration is given to the two tasks of the project: (1) investigations of possible improvements, as an interim measure, to the spray gun currently used to apply the large acreage spray-on-foam insulation and the evaluation of other commercial equipment; and (2) the design and fabrication of a new automatic spray gun. The design and operation of the currently used Binks 43 PA spray gun are described together with several new breadboard spray guns designed and fabricated and the testing procedures developed. These new guns include the Modular Automatic Foam spray gun, the Ball Valve spray gun, and the Tapered Plug Valve (TPV) gun. As a result of tests, the TPV spray gun is recommended to replace the currently used automatic spray gun.

  9. Controlling Flows Of Two Ingredients For Spraying

    NASA Technical Reports Server (NTRS)

    Chandler, Huel H.

    1995-01-01

    Closed-loop servo control subsystem incorporated, as modification, into system controlling flows of two ingredients mixed and sprayed to form thermally insulating foams on large tanks. Provides steady flows at specified rates. Foams produced smoother and of higher quality. Continued use of system results in substantial reduction in cost stemming from close control of application of foam and consequent reduced use of material.

  10. SHIIVER_Interview_And_Move

    NASA Image and Video Library

    2017-08-10

    A technical challenge that NASA is working to solve is how to maintain super-cooled liquid propellants to be used as fuel for deep space missions. Heat intercept concepts such as advanced insulation blankets, foam insulation and vapor-based concepts will be evaluated with the Structural Heat Intercept Insulation Vibration Evaluation Rig or SHIIVER. The SHIIVER tank arrived Aug. 10 at NASA’s Marshall Space Flight Center in Huntsville, Alabama, for application of its first round of insulation. While at Marshall, the tank will have sensors installed. The team will then apply spray-on foam insulation (SOFI) to the 13-foot-long tank in Marshall’s Thermal Protection System Facility. A rotisserie-style fixture allows for even spraying of large objects. Following SOFI trimming, the tank will undergo a white-light scan to measure its final dimensions to assist with eventual Multi-Layer Insulation (MLI) application. The SOFI and MLI will reduce future propellant storage tank heat leak while on the launch pad where it is subject to atmospheric temperature and pressure conditions. After the spray-on foam insulation application, the tank will travel to Plum Brook Station in Sandusky, Ohio, which is managed by Glenn, for assembly, integration and testing in the B2 test chamber. The assembly will first undergo thermal vacuum testing with only SOFI on the tank surface. This will be the baseline heat load from which to assess future improvements. Then, the tank will be insulated on the top and bottom domes with MLI over the layer of SOFI and will undergo further cryogenic testing.

  11. A Marine Aerosol Reference Tank system as a breaking wave analogue for the production of foam and sea-spray aerosols

    NASA Astrophysics Data System (ADS)

    Stokes, M. D.; Deane, G. B.; Prather, K.; Bertram, T. H.; Ruppel, M. J.; Ryder, O. S.; Brady, J. M.; Zhao, D.

    2013-04-01

    In order to better understand the processes governing the production of marine aerosols a repeatable, controlled method for their generation is required. The Marine Aerosol Reference Tank (MART) has been designed to closely approximate oceanic conditions by producing an evolving bubble plume and surface foam patch. The tank utilizes an intermittently plunging sheet of water and large volume tank reservoir to simulate turbulence, plume and foam formation, and the water flow is monitored volumetrically and acoustically to ensure the repeatability of conditions.

  12. KSC-07pd1407

    NASA Image and Video Library

    2007-06-07

    KENNEDY SPACE CENTER, FLA. -- The "pencil sharpener" tool designed to trim the hand-sprayed foam repairs on the STS-117 external tank is on display for the media at the NASA News Center. This portable tool was designed in just 10 days specifically for this task by Lockheed Martin engineer Glenn Lapeyronnie at the Michoud external tank manufacturing facility in New Orleans. The pencil sharpener tool fits over the external tank nose cone spike at the top of the tank and extends down to where the hand-sprayed foam was used to repair the hail-damaged areas. The hail damage was incurred Feb. 28 while Space Shuttle Atlantis was on the launch pad for a March 15 launch. The shuttle returned to the Vehicle Assembly Building so that repairs could be made. Mission STS-117 is scheduled to launch at 7:38 p.m. EDT on June 8. Photo credit: NASA/Jack Pfaller

  13. KSC-07pd1405

    NASA Image and Video Library

    2007-06-07

    KENNEDY SPACE CENTER, FLA. -- The "pencil sharpener" tool designed to trim the hand-sprayed foam repairs on the STS-117 external tank is on display for the media at the NASA News Center. This portable tool was designed in just 10 days specifically for this task by Lockheed Martin engineer Glenn Lapeyronnie at the Michoud external tank manufacturing facility in New Orleans. The pencil sharpener tool fits over the external tank nose cone spike at the top of the tank and extends down to where the hand-sprayed foam was used to repair the hail-damaged areas. The hail damage was incurred Feb. 28 while Space Shuttle Atlantis was on the launch pad for a March 15 launch. The shuttle returned to the Vehicle Assembly Building so that repairs could be made. Mission STS-117 is scheduled to launch at 7:38 p.m. EDT on June 8. Photo credit: NASA/Jack Pfaller

  14. KSC-07pd1406

    NASA Image and Video Library

    2007-06-07

    KENNEDY SPACE CENTER, FLA. -- The "pencil sharpener" tool designed to trim the hand-sprayed foam repairs on the STS-117 external tank is on display for the media at the NASA News Center. This portable tool was designed in just 10 days specifically for this task by Lockheed Martin engineer Glenn Lapeyronnie at the Michoud external tank manufacturing facility in New Orleans. The pencil sharpener tool fits over the external tank nose cone spike at the top of the tank and extends down to where the hand-sprayed foam was used to repair the hail-damaged areas. The hail damage was incurred Feb. 28 while Space Shuttle Atlantis was on the launch pad for a March 15 launch. The shuttle returned to the Vehicle Assembly Building so that repairs could be made. Mission STS-117 is scheduled to launch at 7:38 p.m. EDT on June 8. Photo credit: NASA/Jack Pfaller

  15. KSC-07pd1408

    NASA Image and Video Library

    2007-06-07

    KENNEDY SPACE CENTER, FLA. -- The "pencil sharpener" tool designed to trim the hand-sprayed foam repairs on the STS-117 external tank is on display for the media at the NASA News Center. This portable tool was designed in just 10 days specifically for this task by Lockheed Martin engineer Glenn Lapeyronnie at the Michoud external tank manufacturing facility in New Orleans. The pencil sharpener tool fits over the external tank nose cone spike at the top of the tank and extends down to where the hand-sprayed foam was used to repair the hail-damaged areas. The hail damage was incurred Feb. 28 while Space Shuttle Atlantis was on the launch pad for a March 15 launch. The shuttle returned to the Vehicle Assembly Building so that repairs could be made. Mission STS-117 is scheduled to launch at 7:38 p.m. EDT on June 8. Photo credit: NASA/Jack Pfaller

  16. Assessment of Technologies for the Space Shuttle External Tank Thermal Protection System and Recommendations for Technology Improvement. Part 1; Materials Characterization and Analysis

    NASA Technical Reports Server (NTRS)

    Weiser, Erik S.; SaintClair, Terry L.; Nemeth, Michael P.

    2004-01-01

    The use of foam insulation on the External Tank (ET) was necessitated by the potentially hazardous build up of ice on the vehicle prior to and during launch. This use of foam was initiated on the Saturn V rocket, which, like the Space Shuttle, used cryogenic fuel. Two major types of foam have been used on the ET. The first type is NCFI 24-124, an acreage material that is automatically sprayed on in a controlled environment. It replaced CPR 488 in 1998 and has been used since that time. The other major foams, BX-250 or BX-265, are handsprayed foams that are used to close out regions where the various sections of the ET are attached. The objectives of the present report are to study the chemistries of the various foam materials and to determine how physical and mechanical anomalies might occur during the spray and curing process. To accomplish these objectives, the report is organized as follows. First, the chemistries of the raw materials will be discussed. This will be followed by a discussion of how chemistry relates to void formation. Finally, a TGA-MS will be used to help understand the various foams and how they degrade with the evolution of chemical by-products.

  17. Thermal Expansion of Three Closed Cell Polymeric Foams at Cryogenic Temperatures

    NASA Technical Reports Server (NTRS)

    Stokes, Eric

    2006-01-01

    The Space Shuttle External Tank (ET) contains the liquid H2 fuel and liquid oxygen oxidizer and supplies them under pressure to the three space shuttle main engines (SSME) in the orbiter during lift-off and ascent. The ET thermal protection system consists of sprayed-on foam insulation and pre-molded ablator materials. The closed-cell foams are the external coating on the ET and are responsible for minimizing the amount of moisture that condenses out and freezes on the tank from the humid air in Florida while it is on the pad with cryogenic propellant awaiting launch. This effort was part of the overall drive to understand the behavior of these materials under use-conditions. There are four specially-engineered closed-cell foams used on the tank. The thermal expansion (contraction) of three of the polyurethane and polyisocyanurate foams were measured from -423 F (the temperature of liquid hydrogen) to 125 F under atmospheric conditions and under vacuum. One of them, NCFI 24-124, is a mechanically-applied material and covers the main acreage of the tank, accounting for 77 percent of the total foam used. Another, BX-265, is also a mechanically-applied and hand-sprayed material used on the tank's "closeout" areas. PDL 1034 is a hand-poured foam used for filling odd-shaped cavities in the tank, Measurements were made in triplicate in the three primary material directions in the case of the first two materials and the two primary material directions in the case of the last. Task 1 was developing the techniques for getting a uniform heating rate and minimizing axial and radial thermal gradients in the specimens. Temperature measurements were made at four locations in the specimens during this initial development phase of testing. Major challenges that were overcome include developing techniques for transferring the coolant, liquid helium (-452 F), from its storage container to the test facility with a minimal transfer of heat to the coolant and control of the heating rate at the lowest temperatures.

  18. Characterization of Space Shuttle Thermal Protection System (TPS) Materials for Return-to-Flight following the Shuttle Columbia Accident Investigation

    NASA Technical Reports Server (NTRS)

    Wingard, Doug

    2006-01-01

    During the Space Shuttle Columbia Accident Investigation, it was determined that a large chunk of polyurethane insulating foam (= 1.67 lbs) on the External Tank (ET) came loose during Columbia's ascent on 2-1-03. The foam piece struck some of the protective Reinforced Carbon-Carbon (RCC) panels on the leading edge of Columbia's left wing in the mid-wing area. This impact damaged Columbia to the extent that upon re-entry to Earth, superheGed air approaching 3,000 F caused the vehicle to break up, killing all seven astronauts on board. A paper after the Columbia Accident Investigation highlighted thermal analysis testing performed on External Tank TPS materials (1). These materials included BX-250 (now BX-265) rigid polyurethane foam and SLA-561 Super Lightweight Ablator (highly-filled silicone rubber). The large chunk of foam from Columbia originated fiom the left bipod ramp of the ET. The foam in this ramp area was hand-sprayed over the SLA material and various fittings, allowed to dry, and manually shaved into a ramp shape. In Return-to-Flight (RTF) efforts following Columbia, the decision was made to remove the foam in the bipod ramp areas. During RTF efforts, further thermal analysis testing was performed on BX-265 foam by DSC and DMA. Flat panels of foam about 2-in. thick were sprayed on ET tank material (aluminum alloys). The DSC testing showed that foam material very close to the metal substrate cured more slowly than bulk foam material. All of the foam used on the ET is considered fully cured about 21 days after it is sprayed. The RTF culminated in the successful launch of Space Shuttle Discovery on 7-26-05. Although the flight was a success, there was another serious incident of foam loss fiom the ET during Shuttle ascent. This time, a rather large chunk of BX-265 foam (= 0.9 lbs) came loose from the liquid hydrogen (LH2) PAL ramp, although the foam did not strike the Shuttle Orbiter containing the crew. DMA testing was performed on foam samples taken fiom a simulated PAL ramp panel. It was found that the smooth rind on the foam facing the cable tray did significantly affect the properties of foam at the PAL ramp surface. The smooth rind increased the storage modulus E' of the foam as much as 20- 40% over a temperature range of -145 to 95 C. Because of foam loss fiom the PAL ramp, future Shuttle flights were grounded indefinitely to allow further testing to better understand foam properties. The decision was also made to remove foam from the LH2 PAL, ramp. Other RTF efforts prior to the launch of Discovery included

  19. Spray-On Foam Insulations for Launch Vehicle Cryogenic Tanks

    NASA Technical Reports Server (NTRS)

    Fesmire, J. E.; Cofman, B. E.; Menghelli, B. J.; Heckle, K. W.

    2011-01-01

    Spray-on foam insulation (SOFI) has been developed for use on the cryogenic tanks of space launch vehicles beginning in the 1960s with the Apollo program. The use of SOFI was further developed for the Space Shuttle program. The External Tank (ET) of the Space Shuttle, consisting of a forward liquid oxygen tank in line with an aft liquid hydrogen tank, requires thermal insulation over its outer surface to prevent ice formation and avoid in-flight damage to the ceramic tile thermal protection system on the adjacent Orbiter. The insulation also provides system control and stability with throughout the lengthy process of cooldown, loading, and replenishing the tank. There are two main types of SOFI used on the ET: acreage (with the rind) and closeout (machined surface). The thermal performance of the seemingly simple SOFI system is a complex of many variables starting with the large temperature difference of from 200 to 260 K through the typical 25-mm thickness. Environmental factors include air temperature and humidity, wind speed, solar exposure, and aging or weathering history. Additional factors include manufacturing details, launch processing operations, and number of cryogenic thermal cycles. The study of the cryogenic thermal performance of SOFI under large temperature differentials is the subject of this article. The amount of moisture taken into the foam during the cold soak phase, termed Cryogenic Moisture Uptake, must also be considered. The heat leakage rates through these foams were measured under representative conditions using laboratory standard liquid nitrogen boiloff apparatus. Test articles included baseline, aged, and weathered specimens. Testing was performed over the entire pressure range from high vacuum to ambient pressure. Values for apparent thermal conductivity and heat flux were calculated and compared with prior data. As the prior data of record was obtained for small temperature differentials on non-weathered foams, analysis of the different methods is provided. Recent advancements and applications of SOFI systems on future launch vehicles and spacecraft are also addressed.

  20. 46 CFR 95.05-10 - Fixed fire extinguishing systems.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... in special cases: (1) A fixed foam system may be used in cargo tanks. (2) A water sprinkling system.... Alternately, the Commandant may permit the installation of an approved water sprinkler system or other... is contracted for on or after November 19, 1952, a fixed carbon dioxide, foam, or water spray system...

  1. 46 CFR 95.05-10 - Fixed fire extinguishing systems.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... in special cases: (1) A fixed foam system may be used in cargo tanks. (2) A water sprinkling system.... Alternately, the Commandant may permit the installation of an approved water sprinkler system or other... is contracted for on or after November 19, 1952, a fixed carbon dioxide, foam, or water spray system...

  2. 46 CFR 95.05-10 - Fixed fire extinguishing systems.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... in special cases: (1) A fixed foam system may be used in cargo tanks. (2) A water sprinkling system.... Alternately, the Commandant may permit the installation of an approved water sprinkler system or other... is contracted for on or after November 19, 1952, a fixed carbon dioxide, foam, or water spray system...

  3. 46 CFR 95.05-10 - Fixed fire extinguishing systems.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... in special cases: (1) A fixed foam system may be used in cargo tanks. (2) A water sprinkling system.... Alternately, the Commandant may permit the installation of an approved water sprinkler system or other... is contracted for on or after November 19, 1952, a fixed carbon dioxide, foam, or water spray system...

  4. SHIIVER (Structural Heat Intercept Insulation Vibration Evaluation Rig)

    NASA Image and Video Library

    2017-06-11

    SHIIVER (Structural Heat Intercept Insulation Vibration Evaluation Rig) is a cryogenic test tank developed to evaluate heat intercept concepts. It arrived at Marshall Space Flight Center on August 10, 2017. The tank will receive heat sensors and spray-on foam insulation before making its way to Plum Brook station for further insulation and testing.

  5. F-15B in on ramp with close-up of test panels covered with advanced spray-on foam insulation materia

    NASA Technical Reports Server (NTRS)

    1999-01-01

    Test panels covered with an advanced foam insulation material for the Space Shuttle's giant external fuel tank were test flown aboard an F-15B research aircraft at NASA's Dryden Flight Research Center, Edwards, Calif. Six panels were mounted on the left side of a heavily instrumented Flight Text Fixture mounted underneath the F-15B's fuselage. Insulation on this panel was finely machined over a horizontal rib structure to simulate in-line airflow past the tank; other panels had the ribs mounted vertically or had the insulation left in a rough as-sprayed surface. The tests were part of an effort by NASA's Marshall Space Flight Center to determine why small particles of the new insulation flaked off the tank on recent Shuttle missions. The tests with Dryden's F-15B were designed to replicate the pressure environment the Shuttle encounters during the first minute after launch. No noticeable erosion of the insulation material was noted after the flight experiment at Dryden.

  6. Thermal conductivity of spray-on foam insulations for aerospace applications

    NASA Astrophysics Data System (ADS)

    Barrios, Matt; Vanderlaan, Mark; Van Sciver, Steven

    2012-06-01

    A guarded-hot-plate apparatus [1] has been developed to measure the thermal conductivity of spray-on foam insulations (SOFI) at temperatures ranging from 30 K to 300 K. The foam tested in the present study is NCFI 24-124, a polyisocyanurate foam used on the External Tanks of the Space Shuttle. The foam was tested first in ambient pressure air, then evacuated and tested once more. These thermal conductivities were compared to the thermal conductivity taken from a sample immediately after being subjected to conditions similar to those experienced by the foam while on the launch pad at Kennedy Space Center. To mimic the conditions experienced on the launch pad, an apparatus was built to enclose one side of the foam sample in a warm, humid environment while the other side of the sample contacts a stainless steel surface held at 77 K. The thermal conductivity data obtained is also compared to data found in the literature.

  7. High Resolution Millimeter Wave Detection of Vertical Cracks in the Space Shuttle External Tank Spray-On-Foam Insulation (SOFI)

    NASA Technical Reports Server (NTRS)

    Kharkovsky, S.; Zoughi, R.; Hepburn, F.

    2006-01-01

    Space Shuttle Columbia s catastrophic failure, the separation of a piece of spray-on-foam insulation (SOFI) from the external tank (ET) in the Space Shuttle Discovery s flight in 2005 and crack detected in its ET foam prior to its successful launch in 2006 emphasize the need for effective nondestructive methods for inspecting the shuttle ET SOFI. Millimeter wave nondestructive testing methods have been considered as potential and effective inspection tools for evaluating the integrity of the SOFI. This paper presents recent results of an investigation for the purpose of detecting vertical cracks in SOFI panels using a focused millimeter wave (150 GHz) reflectometer. The presented images of the SOFI panels show the capability of this reflectometer for detecting tight vertical cracks (also as a function of crack opening dimension) in exposed SOFI panels and while covered by a piece of SOFI ramp simulating a more realistic and challenging situation.

  8. Microwave and Millimeter Wave Imaging of the Space Shuttle External Fuel Tank Spray on Foam Insulation (SOFI) using Synthetic Aperture Focusing Techniques (SAFT}

    NASA Technical Reports Server (NTRS)

    Case, J. T.; Robbins, J.; Kharkivskiy, S.; Hepburn, F.; Zoughi, R.

    2005-01-01

    The Space Shuttle Columbia s catastrophic failure is thought to have been caused by a dislodged piece of external tank spray on foam insulation (SOFI) striking the left wing of the orbiter causing significant damage to some of the reinforced carbodcarbon leading edge wing panels. Microwave and millimeter wave nondestructive evaluation methods have shown great potential for inspecting SOFI for the purpose of detecting anomalies such as small air voids that may cause separation of the SOFI from the external tank during a launch. These methods are capable of producing relatively high-resolution images of the interior of SOFI particularly when advanced imaging algorithms are incorporated into the overall system. To this end, synthetic aperture focusing techniques (SAFT) are being developed. This paper presents some of the preliminary results of this investigation using SAFT-based methods and microwave holography at relatively low frequencies illustrating their potential capabilities for operation at millimeter wave frequencies.

  9. Thermal conductivity of rigid foam insulations for aerospace vehicles

    NASA Astrophysics Data System (ADS)

    Barrios, M.; Van Sciver, S. W.

    2013-05-01

    The present work describes measurements of the effective thermal conductivity of NCFI 24-124 foam, a spray-on foam insulation used formerly on the Space Shuttle external fuel tank. A novel apparatus to measure the effective thermal conductivity of rigid foam at temperatures ranging from 20 K to 300 K was developed and used to study three samples of NCFI 24-124 foam insulation. In preparation for measurement, the foam samples were either treated with a uniquely designed moisture absorption apparatus or different residual gases to study their impact on the effective thermal conductivity of the foam. The resulting data are compared to other measurements and mathematical models reported in the literature.

  10. Micromechanics of Spray-On Foam Insulation

    NASA Technical Reports Server (NTRS)

    Bednarcyk, Brett A.; Aboudi, Jacob; Arnold, Steven M.; Sullivan, Roy M.

    2007-01-01

    Understanding the thermo-mechanical response of the Space Shuttle External Tank spray-on foam insulation (SOFI) material is critical, to NASA's Return to Flight effort. This closed-cell rigid polymeric foam is used to insulate the metallic Space Shuttle External Tank, which is at cryogenic temperatures immediately prior to and during lift off. The shedding of the SOFI during ascent led to the loss of the Columbia, and eliminating/minimizing foam lass from the tank has become a priority for NASA as it seeks to resume scheduled space shuttle missions. Determining the nature of the SOFI material behavior in response to both thermal and mechanical loading plays an important role as any structural modeling of the shedding phenomenon k predicated on knowledge of the constitutive behavior of the foam. In this paper, the SOFI material has been analyzed using the High-Fidelity Generalized Method of Cells (HFGMC) micromechanics model, which has recently been extended to admit a triply-periodic 3-D repeating unit cell (RUC). Additional theoretical extensions that mere made in order to enable modeling of the closed-cell-foam material include the ability to represent internal boundaries within the RUC (to simulated internal pores) and the ability to impose an internal pressure within the simulated pores. This latter extension is crucial as two sources contribute to significant internal pressure changes within the SOFI pores. First, gas trapped in the pores during the spray process will expand or contract due to temperature changes. Second, the pore pressure will increase due to outgassing of water and other species present in the foam skeleton polymer material. With HFGMC's new pore pressure modeling capabilities, a nonlinear pressure change within the simulated pore can be imposed that accounts for both of these sources, in addition to stmdar&-thermal and mechanical loading; The triply-periodic HFGMC micromechanics model described above was implemented within NASA GRC's MAC/GMC software package, giving the model access to a range of nonlinear constitutive models for the polymeric foam skeleton material. A repeating unit cell architecture was constructed that, while relatively simple, still accounts for the geometric anisotropy of the porous foam microstructure and its thin walls and thicker edges. With the lack of reliable polymeric foam skeleton materia1 properties, many simulations were executed aimed at backing out these material properties. Then, using these properties, predictions of the thermo-mechanical behavior of the foam, including calculated internal applied pressure profiles, were performed and compared with appropriate experimental data.

  11. Microwave and Millimeter Wave Imaging of the Space Shuttle External Fuel Tank Spray on Foam Insulation (SOFI) Using Synthetic Aperture Focusing Techniques (SAFT)

    NASA Technical Reports Server (NTRS)

    Case, J. T.; Robbins, J.; Kharkovshy, S.; Hepburn, F. L.; Zoughi, R.

    2005-01-01

    The Space Shuttle Columbia's catastrophic failure is thought to have been caused by a dislodged piece of external tank SOFI (Spray On Foam Insulation) striking the left wing of the orbiter causing significant damage to some of the reinforced carbodcarbon leading edge wing panels. Microwave and millimeter wave nondestructive evaluation methods, have shown great potential for inspecting the SOFI for the purpose of detecting anomalies such as small voids that may cause separation of the foam from the external tank during the launch. These methods are capable of producing relatively high-resolution images of the interior of SOH particularly when advanced imaging algorithms are incorporated into the overall system. To this end, synthetic aperture focusing techniques are being deveioped for this purpose. These iechniqiies pradiice high-resolution images that are independent of the distance of the imaging probe to the SOFI with spatial resolution in the order of the half size of imaging probe aperture. At microwave and millimeter wave frequencies these apertures are inherently small resulting in high-resolution images. This paper provides the results of this investigation using 2D and 3D SAF based methods and holography. The attributes of these methods and a full discussion of the results will also be provided.

  12. Application of Video Image Correlation Techniques to the Space Shuttle External Tank Foam Materials

    NASA Technical Reports Server (NTRS)

    Hilburger, Mark W.; Nemeth, Michael P.

    2005-01-01

    Results that illustrate the use of a video-image-correlation-based displacement and strain measurement system to assess the effects of material nonuniformities on the behavior of the sprayed-on foam insulation (SOFI) used for the thermal protection system on the Space Shuttle External Tank are presented. Standard structural verification specimens for the SOFI material with and without cracks and subjected to mechanical or thermal loading conditions were tested. Measured full-field displacements and strains are presented for selected loading conditions to illustrate the behavior of the foam and the viability of the measurement technology. The results indicate that significant strain localization can occur in the foam because of material nonuniformities. In particular, elongated cells in the foam can interact with other geometric or material discontinuities in the foam and develop large-magnitude localized strain concentrations that likely initiate failures. Furthermore, some of the results suggest that continuum mechanics and linear elastic fracture mechanics might not adequately represent the physical behavior of the foam, and failure predictions based on homogeneous linear material models are likely to be inadequate.

  13. Application of Video Image Correlation Techniques to the Space Shuttle External Tank Foam Materials

    NASA Technical Reports Server (NTRS)

    Hilburger, Mark W.; Nemeth, Michael P.

    2006-01-01

    Results that illustrate the use of a video-image-correlation-based displacement and strain measurement system to assess the effects of material nonuniformities on the behavior of the sprayed-on foam insulation (SOFI) used for the thermal protection system on the Space Shuttle External Tank are presented. Standard structural verification specimens for the SOFI material with and without cracks and subjected to mechanical or thermal loading conditions were tested. Measured full-field displacements and strains are presented for selected loading conditions to illustrate the behavior of the foam and the viability of the measurement technology. The results indicate that significant strain localization can occur in the foam because of material nonuniformities. In particular, elongated cells in the foam can interact with other geometric or material discontinuities in the foam and develop large-magnitude localized strain concentrations that likely initiate failures. Furthermore, some of the results suggest that continuum mechanics and linear elastic fracture mechanics might not adequately represent the physical behavior of the foam, and failure predictions based on homogeneous linear material models are likely to be inadequate.

  14. Secondary barrier construction for vessels carrying spherical low temperature liquefied gas storage tanks

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Okamoto, T.; Nishimoto, T.; Sawada, K.

    1978-05-16

    To simplify and thus reduce the cost of the secondary barrier for spherical LNG storage tanks onboard ocean-transport vessels, Japan's Hitachi Shipbuilding and Engineering Co., Ltd., has developed a new secondary-containment system that allows easy installation directly on the cargo hold's bottom plate beneath the spherical tank. The new system comprises at least two layers of rigid-foam synthetic resin sprayed on the hold plates and covered by a layer of glass mesh and adhesive. Alternatively, the layers of synthetic resin, glass mesh, and adhesive are applied to plywood attached to the hold plates by joists, thus forming an air spacemore » between the secondary barrier and the hold plates. Where the hold plates have a multisurface construction, (1) laminated rigid urethane foam blocks are butted end-to-end and are bonded to each other and to the plywood sheets at the corners between adjacent hold plates, (2) the spray-formed layers are applied between the blocks, and (3) the entire assembly is covered by a protective layer of glass mesh and adhesive.« less

  15. Thermal design of the space shuttle external tank

    NASA Technical Reports Server (NTRS)

    Bachrtel, F. D.; Vaniman, J. L.; Stuckey, J. M.; Gray, C.; Widofsky, B.

    1985-01-01

    The shuttle external tank thermal design presents many challenges in meeting the stringent requirements established by the structures, main propulsion systems, and Orbiter elements. The selected thermal protection design had to meet these requirements, and ease of application, suitability for mass production considering low weight, cost, and high reliability. This development led to a spray-on-foam (SOFI) which covers the entire tank. The need and design for a SOFI material with a dual role of cryogenic insulation and ablator, and the development of the SOFI over SLA concept for high heating areas are discussed. Further issuses of minimum surface ice/frost, no debris, and the development of the TPS spray process considering the required quality and process control are examined.

  16. Microwave and Millimeter Wave Testing for the Inspection of the Space Shuttle Spray on Foam Insulations (SOFI) and the Acreage Heat Tiles

    NASA Technical Reports Server (NTRS)

    Zoughi, R.; Kharkovsky, S.; Hepburn, F. L.

    2005-01-01

    The utility of microwave and millimeter wave nondestructive testing and evaluation (NDT&E) methods, for testing the Space Shuttle's external he1 tank spray on foam insulation (SOFI) and the acreage heat tiles has been investigated during the past two years. Millimeter wave NDE techniques are capable of producing internal images of SOFI. This paper presents the results of testing several diverse panels with embedded voids and debonds at millimeter wave frequencies. Additionally, the results of testing a set of heat tiles are also presented. Finally, the attributes of these methods as well as the advantageous features associated with these systems are also provided.

  17. Comparison of Focused and Near-Field Imaging of Spray on Foam Insulation (SOFI) at Millimeter Wave Frequencies

    NASA Technical Reports Server (NTRS)

    Kharkovshy, S.; Zoughi, R.; Hepburn, F. L.

    2007-01-01

    Millimeter wave imaging techniques can provide high spatial-resolution images of various composites. Lens antennas may be incorporated into the imaging system to provide a small incident beam footprint. Another approach may involve the use of horn antennas, which if operating in their near-fields, images with reasonably high spatial-resolutions may also be obtained. This paper gives a comparison between such near-field and focused far-field imaging of the Space Shuttle Spray on Foam Insulation (SOFI) used in its external fuel tank at millimeter wave frequencies. Small horn antennas and lens antennas with relatively long depth of focus were used in this investigation.

  18. Ice/frost detection using millimeter wave radiometry. [space shuttle external tank

    NASA Technical Reports Server (NTRS)

    Gagliano, J. A.; Newton, J. M.; Davis, A. R.; Foster, M. L.

    1981-01-01

    A series of ice detection tests was performed on the shuttle external tank (ET) and on ET target samples using a 35/95 GHz instrumentation radiometer. Ice was formed using liquid nitrogen and water spray inside a test enclosure containing ET spray on foam insulation samples. During cryogenic fueling operations prior to the shuttle orbiter engine firing tests, ice was formed with freon and water over a one meter square section of the ET LOX tank. Data analysis was performed on the ice signatures, collected by the radiometer, using Georgia Tech computing facilities. Data analysis technique developed include: ice signature images of scanned ET target; pixel temperature contour plots; time correlation of target data with ice present versus no ice formation; and ice signature radiometric temperature statistical data, i.e., mean, variance, and standard deviation.

  19. Development of Natural Flaw Samples for Evaluating Nondestructive Testing Methods for Foam Thermal Protection Systems

    NASA Technical Reports Server (NTRS)

    Workman, Gary L.; Davis, Jason; Farrington, Seth; Walker, James

    2007-01-01

    Low density polyurethane foam has been an important insulation material for space launch vehicles for several decades. The potential for damage from foam breaking away from the NASA External Tank was not realized until the foam impacts on the Columbia Orbiter vehicle caused damage to its Leading Edge thermal protection systems (TPS). Development of improved inspection techniques on the foam TPS is necessary to prevent similar occurrences in the future. Foamed panels with drilled holes for volumetric flaws and Teflon inserts to simulate debonded conditions have been used to evaluate and calibrate nondestructive testing (NDT) methods. Unfortunately the symmetric edges and dissimilar materials used in the preparation of these simulated flaws provide an artificially large signal while very little signal is generated from the actual defects themselves. In other words, the same signal are not generated from the artificial defects in the foam test panels as produced when inspecting natural defect in the ET foam TPS. A project to create more realistic voids similar to what actually occurs during manufacturing operations was began in order to improve detection of critical voids during inspections. This presentation describes approaches taken to create more natural voids in foam TPS in order to provide a more realistic evaluation of what the NDT methods can detect. These flaw creation techniques were developed with both sprayed foam and poured foam used for insulation on the External Tank. Test panels with simulated defects have been used to evaluate NDT methods for the inspection of the External Tank. A comparison of images between natural flaws and machined flaws generated from backscatter x-ray radiography, x-ray laminography, terahertz imaging and millimeter wave imaging show significant differences in identifying defect regions.

  20. High-Resolution Millimeter Wave Detection of Vertical Cracks in the Space Shuttle External Tank (ET) Spray-on-Foam Insulation (SOFI)

    NASA Technical Reports Server (NTRS)

    Kharkovsky, S.; Zoughi, R.; Hepburn, Frank L.

    2006-01-01

    Space Shuttle Columbia's catastrophic failure has been attributed to a piece of spray-on-foam insulation (SOFI) that was dislodged from the external tank (ET) and struck the leading edge of the left wing. A piece of SOFI was also dislodged in the Space Shuttle Discovery's flight in 2005 and recently a crack was detected in its ET foam prior to its successful launch. Millimeter wave nondestructive testing methods have been considered as potential effective inspection tools for evaluating the integrity of the SOFI. Recently, in a specific investigation into the potential of these methods for detecting vertical cracks in SOFI was explored using a focused millimeter wave reflectometer at 150 GHz. The results showed the capability of these methods for detecting tight vertical cracks (also as a function of crack opening dimension) in exposed SOFI panels and while covered by a piece of SOFI ramp simulating a more realistic and challenging situation. Some crack-like anomalies were also detected in a blind SOFI panel. This paper presents the background for these techniques as well as representative images of the vertical crack in the SOFI panel, crack-like anomalies in the blind panel and a discussion of the practical attributes of these inspection methods.

  1. Cryogenic Moisture Analysis of Spray-On Foam Insulation (SOFI)

    NASA Technical Reports Server (NTRS)

    2008-01-01

    The NASA Cryogenics Test Laboratory at Kennedy Space Center conducted long-term testing of SOFI materials under actual-use cryogenic conditions. The lab tested NCFI 24-124 (acreage foam), BX-265 (close-out foam, including intertank flange and bipod areas), and a potential alternate material, NCFI 27-68 (acreage foam with the flame retardant removed). Specimens of all three materials were placed at a site that simulated aging (the Vehicle Assembly Building [VAB]) and a site that simulated weathering (Atmospheric Exposure Test Site [beach site]). After aging/ weathering intervals of 3, 6, and 12 months, the samples were retrieved and tested for their ability to absorb moisture under conditions similar to those experienced by the Space Shuttle External Tank (ET) during the loading of cryogenic propellants.

  2. Material characterization of rigid foam insulation at low temperature

    NASA Astrophysics Data System (ADS)

    Barrios, Matthew

    There is a continuing need for improved rigid foam insulation, particularly for cryogenic storage aboard aerospace vehicles. The present work is a material characterization of spray-on foam insulation used on the Space Shuttle External Tank. The characterization includes imaging and measurements of thermal conductivity, ultimate tensile strength, and moisture absorption. Thermal conductivity measurements are the main focus of the present work, as it is the most relevant property to insulation performance. A novel apparatus was developed to measure the thermal conductivity of rigid foam at temperatures ranging from 20 K to 300 K with a DeltaT of 10 K between the sides of the foam sample. The effective thermal conductivity of three samples of NCFI 24-124 foam insulation was measured over the full temperature range. Additionally, the effects of different residual gases and moisture absorption on the thermal conductivity of the foam were studied. The data were compared to data from the literature and to mathematical models developed to predict the thermal conductivity. The data show that gas condensation can play a significant role in the thermal conductivity of the foam at low temperature. Moisture absorption can occur in the foam in application when cryogenic fuel is filled into a tank which sits in a warm, humid environment. An apparatus was developed to subject foam samples to these conditions. The moisture content in the samples was then measured. The samples were then imaged using the 900 MHz NMR magnet at the National High Magnetic Field Laboratory to determine the location of the water within the foam. Samples conditioned for 9 hours exhibited a 50% weight increase, and samples conditioned for 69 hours exhibited a 284% weight increase. The NMR images showed that the moisture collects first near the warm side of the foam, and permeates through the foam over time. However, the moisture appears to not collect near the knit lines (areas between sprayed layers of foam, containing cells about 10 times smaller than those that make up the bulk of the foam). The 100 kN mechanical testing system at the NHMFL was used to measure the ultimate tensile strength of the foam. The number of samples available limited the amount of measurements, but the data show that the orientation of the foam (parallel or perpendicular to the knit lines) has a greater effect on the tensile strength than does the moisture absorption or exposure to cryogenic temperature.

  3. A Micromechanics Finite Element Model for Studying the Mechanical Behavior of Spray-On Foam Insulation (SOFI)

    NASA Technical Reports Server (NTRS)

    Ghosn, Louis J.; Sullivan, Roy M.; Lerch, Bradley A.

    2006-01-01

    A micromechanics model has been constructed to study the mechanical behavior of spray-on foam insulation (SOFI) for the external tank. The model was constructed using finite elements representing the fundamental repeating unit of the SOFI microstructure. The details of the micromechanics model were based on cell observations and measured average cell dimensions discerned from photomicrographs. The unit cell model is an elongated Kelvin model (fourteen-sided polyhedron with 8 hexagonal and six quadrilateral faces), which will pack to a 100% density. The cell faces and cell edges are modeled using three-dimensional 20-node brick elements. Only one-eighth of the cell is modeled due to symmetry. By exercising the model and correlating the results with the macro-mechanical foam behavior obtained through material characterization testing, the intrinsic stiffness and Poisson s Ratio of the polymeric cell walls and edges are determined as a function of temperature. The model is then exercised to study the unique and complex temperature-dependent mechanical behavior as well as the fracture initiation and propagation at the microscopic unit cell level.

  4. KSC-99pp0517

    NASA Image and Video Library

    1999-05-12

    At Launch Pad 39B, two holes caused by hail on Space Shuttle Discovery's external tank (ET) are visible. Left of the tank is one of the solid rocket boosters. Workers are investigating the damage and potential problems for launch posed by ice forming in the holes, which may number as many as 150 over the entire tank. The average size of the holes is one-half inch in diameter and one-tenth inch deep. The external tank contains the liquid hydrogen fuel and liquid oxygen oxidizer and supplies them under pressure to the three space shuttle main engines in the orbiter during liftoff and ascent. The ET thermal protection system consists of sprayed-on foam insulation. The Shuttle Discovery is targeted for launch of mission STS-96 on May 20 at 9:32 a.m

  5. Microwave and Millimeter Wave Nondestructive Evaluation of the Space Shuttle External Tank Insulating Foam

    NASA Technical Reports Server (NTRS)

    Shrestha, S.; Kharkovsky, S.; Zoughi, R.; Hepburn, F

    2005-01-01

    The Space Shuttle Columbia s catastrophic failure has been attributed to a piece of external fuel tank insulating SOFI (Spray On Foam Insulation) foam striking the leading edge of the left wing of the orbiter causing significant damage to some of the protecting heat tiles. The accident emphasizes the growing need to develop effective, robust and life-cycle oriented methods of nondestructive testing and evaluation (NDT&E) of complex conductor-backed insulating foam and protective acreage heat tiles used in the space shuttle fleet and in future multi-launch space vehicles. The insulating SOFI foam is constructed from closed-cell foam. In the microwave regime this foam is in the family of low permittivity and low loss dielectric materials. Near-field microwave and millimeter wave NDT methods were one of the techniques chosen for this purpose. To this end several flat and thick SOFI foam panels, two structurally complex panels similar to the external fuel tank and a "blind" panel were used in this investigation. Several anomalies such as voids and disbonds were embedded in these panels at various locations. The location and properties of the embedded anomalies in the "blind" panel were not disclosed to the investigating team prior to the investigation. Three frequency bands were used in this investigation covering a frequency range of 8-75 GHz. Moreover, the influence of signal polarization was also investigated. Overall the results of this investigation were very promising for detecting the presence of anomalies in different panels covered with relatively thick insulating SOFI foam. Different types of anomalies were detected in foam up to 9 in thick. Many of the anomalies in the more complex panels were also detected. When investigating the blind panel no false positives were detected. Anomalies in between and underneath bolt heads were not easily detected. This paper presents the results of this investigation along with a discussion of the capabilities of the method used.

  6. 46 CFR 13.121 - Courses for tankerman endorsements.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... during repair and maintenance work X X safety measures for hot and cold work X X electrical safety X X... X X X X Construction, materials, coating, & insulation of cargo tanks X X General arrangement of..., carbon dioxide (CO2), foam * * * X Pressure-water spray system in special-category spaces X Automatic...

  7. Intumescent coating development

    NASA Technical Reports Server (NTRS)

    Sayler, I. O.; Griffen, C. W.

    1983-01-01

    A program was completed at the University of Dayton Research Institute in which polyimide and phenolic intumescent coatings were evaluated as supplemental thermal insulation for the sprayed-on foam insulation on the aft bulkhead of the space shuttle external tank. The purpose of the intumescent coating was to provide additional thermal protection during lift-off in order to replace the ablative heat resistant layer with a lighter weight material for increased payload in the shuttle.

  8. Cryogenic Temperature-Gradient Foam/Substrate Tensile Tester

    NASA Technical Reports Server (NTRS)

    Vailhe, Christophe

    2003-01-01

    The figure shows a fixture for measuring the tensile strength of the bond between an aluminum substrate and a thermally insulating polymeric foam. The specimen is meant to be representative of insulating foam on an aluminum tank that holds a cryogenic liquid. Prior to the development of this fixture, tensile tests of this type were performed on foam/substrate specimens immersed in cryogenic fluids. Because the specimens were cooled to cryogenic temperatures throughout their thicknesses, they tended to become brittle and to fracture at loads below true bond tensile strengths. The present fixture is equipped to provide a thermal gradient from cryogenic temperature at the foam/substrate interface to room temperature on the opposite foam surface. The fixture includes an upper aluminum block at room temperature and a lower aluminum block cooled to -423 F (approx. -253 C) by use of liquid helium. In preparation for a test, the metal outer surface (the lower surface) of a foam/substrate specimen is bonded to the lower block and the foam outer surface (the upper surface) of the specimen is bonded to the upper block. In comparison with the through-the-thickness cooling of immersion testing, the cryogenic-to-room-temperature thermal gradient that exists during testing on this fixture is a more realistic approximation of the operational thermal condition of sprayed insulating foam on a tank of cryogenic liquid. Hence, tensile tests performed on this fixture provide more accurate indications of operational bond tensile strengths. In addition, the introduction of the present fixture reduces the cost of testing by reducing the amount of cryogenic liquid consumed and the time needed to cool a specimen.

  9. Application of an Elongated Kelvin Model to Space Shuttle Foams

    NASA Technical Reports Server (NTRS)

    Sullivan, Roy M.; Ghosn, Louis J.; Lerch, Bradley A.

    2008-01-01

    Spray-on foam insulation is applied to the exterior of the Space Shuttle s External Tank to limit propellant boil-off and to prevent ice formation. The Space Shuttle foams are rigid closed-cell polyurethane foams. The two foams used most extensively on the Space Shuttle External Tank are BX-265 and NCFI24-124. Since the catastrophic loss of the Space Shuttle Columbia, numerous studies have been conducted to mitigate the likelihood and the severity of foam shedding during the Shuttle s ascent to space. Due to the foaming and rising process, the foam microstructures are elongated in the rise direction. As a result, these two foams exhibit a non-isotropic mechanical behavior. In this paper, a detailed microstructural characterization of the two foams is presented. The key features of the foam cells are summarized and the average cell dimensions in the two foams are compared. Experimental studies to measure the room temperature mechanical response of the two foams in the two principal material directions (parallel to the rise and perpendicular to the rise) are also reported. The measured elastic modulus, proportional limit stress, ultimate tensile stress and the Poisson s ratios for the two foams are compared. The generalized elongated Kelvin foam model previously developed by the authors is reviewed and the equations which result from this model are presented. The resulting equations show that the ratio of the elastic modulus in the rise direction to that in the perpendicular-to-rise direction as well as the ratio of the strengths in the two material directions is only a function of the microstructural dimensions. Using the measured microstructural dimensions and the measured stiffness ratio, the foam tensile strength ratio and Poisson s ratios are predicted for both foams. The predicted tensile strength ratio is in close agreement with the measured strength ratios for both BX-265 and NCFI24-124. The comparison between the predicted Poisson s ratios and the measured values is not as favorable.

  10. Laser Shearographic Inspection for Debonds in Sprayed On Foam Insulation (SOFI)

    NASA Technical Reports Server (NTRS)

    Adams, F. W.; Hooker, J.; Simmons, S.

    1997-01-01

    Preliminary results of shearographic inspections of the test panels simulating the Space Shuttle's external tank (ET) spray on foam insulation (SOFI) are presented. Debonding of SOFI may introduce flight debris that may damage the orbiter's thermal protection system (TPS) exposing the orbiter (as well as the ET) to thermal loading. It is estimated that 90 percent of the TPS damage on the orbiter's 'belly' results from debonded SOFI during ascent. A series of test panels were fabricated, with programmed debonds of different geometries and sizes, to determine the sensitivity of shearography as a function of debond size, SOFI thickness,'and vacuum excitation. Results show that a Probability of Detection (POD) of 0.95 or better can be expected for debonds with a diameter equal to the SOFI thickness as less than 0.4-psi pressure reduction. More testing will be required to validate the laser shearography imaging process for certifying its use in nondestructive evaluation (NDE) of Space Shuttle space flight components.

  11. Porous Media Approach for Modeling Closed Cell Foam

    NASA Technical Reports Server (NTRS)

    Ghosn, Louis J.; Sullivan, Roy M.

    2006-01-01

    In order to minimize boil off of the liquid oxygen and liquid hydrogen and to prevent the formation of ice on its exterior surface, the Space Shuttle External Tank (ET) is insulated using various low-density, closed-cell polymeric foams. Improved analysis methods for these foam materials are needed to predict the foam structural response and to help identify the foam fracture behavior in order to help minimize foam shedding occurrences. This presentation describes a continuum based approach to modeling the foam thermo-mechanical behavior that accounts for the cellular nature of the material and explicitly addresses the effect of the internal cell gas pressure. A porous media approach is implemented in a finite element frame work to model the mechanical behavior of the closed cell foam. The ABAQUS general purpose finite element program is used to simulate the continuum behavior of the foam. The soil mechanics element is implemented to account for the cell internal pressure and its effect on the stress and strain fields. The pressure variation inside the closed cells is calculated using the ideal gas laws. The soil mechanics element is compatible with an orthotropic materials model to capture the different behavior between the rise and in-plane directions of the foam. The porous media approach is applied to model the foam thermal strain and calculate the foam effective coefficient of thermal expansion. The calculated foam coefficients of thermal expansion were able to simulate the measured thermal strain during heat up from cryogenic temperature to room temperature in vacuum. The porous media approach was applied to an insulated substrate with one inch foam and compared to a simple elastic solution without pore pressure. The porous media approach is also applied to model the foam mechanical behavior during subscale laboratory experiments. In this test, a foam layer sprayed on a metal substrate is subjected to a temperature variation while the metal substrate is stretched to simulate the structural response of the tank during operation. The thermal expansion mismatch between the foam and the metal substrate and the thermal gradient in the foam layer causes high tensile stresses near the metal/foam interface that can lead to delamination.

  12. KSC-99pp0518

    NASA Image and Video Library

    1999-05-12

    At Launch pad 39B, Mike Barber, with United Space Alliance safety, points to one of the holes caused by hail on Space Shuttle Discovery's external tank (ET). Workers are investigating the damage and potential problems for launch posed by ice forming in the holes, which may number as many as 150 over the entire tank. The average size of the holes is one-half inch in diameter and one-tenth inch deep. The external tank contains the liquid hydrogen fuel and liquid oxygen oxidizer and supplies them under pressure to the three space shuttle main engines in the orbiter during liftoff and ascent. The ET thermal protection system consists of sprayed-on foam insulation. The Shuttle Discovery is targeted for launch of mission STS-96 on May 20 at 9:32 a.m

  13. KSC-99pp0515

    NASA Image and Video Library

    1999-05-12

    A hole, created by recent hail storms, is identified as number one on the surface of the external tank (ET) mated to Space Shuttle Discovery at Launch Pad 39B. Workers are investigating the damage and potential problems for launch posed by ice forming in the holes, which may number as many as 150 over the entire tank. The average size of the holes is one-half inch in diameter and one-tenth inch deep. The external tank contains the liquid hydrogen fuel and liquid oxygen oxidizer and supplies them under pressure to the three space shuttle main engines in the orbiter during liftoff and ascent. The ET thermal protection system consists of sprayed-on foam insulation. The Shuttle Discovery is targeted for launch of mission STS-96 on May 20 at 9:32 a.m

  14. KSC-99pp0516

    NASA Image and Video Library

    1999-05-12

    A hole, created by recent hail storms, is identified as number two on the surface of the external tank (ET) mated to Space Shuttle Discovery at Launch Pad 39B. Workers are investigating the damage and potential problems for launch posed by ice forming in the holes, which may number as many as 150 over the entire tank. The average size of the holes is one-half inch in diameter and one-tenth inch deep. The external tank contains the liquid hydrogen fuel and liquid oxygen oxidizer and supplies them under pressure to the three space shuttle main engines in the orbiter during liftoff and ascent. The ET thermal protection system consists of sprayed-on foam insulation. The Shuttle Discovery is targeted for launch of mission STS-96 on May 20 at 9:32 a.m

  15. KSC-99pp0514

    NASA Image and Video Library

    1999-05-12

    At Launch Pad 39B, the top of the external tank (ET) mated to Space Shuttle Discovery is dotted with nearly a dozen visible dings from recent hail storms. Workers are investigating the damage and potential problems for launch posed by ice forming in the holes, which may number as many as 150 over the entire tank. The average size of the dings is one-half inch in diameter and one-tenth inch deep. The external tank contains the liquid hydrogen fuel and liquid oxygen oxidizer and supplies them under pressure to the three space shuttle main engines in the orbiter during liftoff and ascent. The ET thermal protection system consists of sprayed-on foam insulation. The Shuttle Discovery is targeted for launch of mission STS-96 on May 20 at 9:32 a.m

  16. Overview of High-Resolution Nondestructive Inspection of the Space Shuttle External Tank (ET) Spray-on-Foam Insulation (SOFI) and Acreage Heat tiles using Focused, Synthetic and Holographical Millimeter Wave Techniques

    NASA Technical Reports Server (NTRS)

    Kharkovsky, S.; Case, J. T.; Zoughi, R.; Hepburn, Frank L.

    2006-01-01

    Space Shuttle Columbia's catastrophic failure has been attributed to a piece of spray-on-foam insulation (SOFI) that was dislodged from the external tank (ET) and struck the leading edge of the left wing. A piece of SOFI was also dislodged in the recent Space Shuttle Discovery's flight. From immediately after the Columbia accident, microwave and millimeter wave nondestructive testing methods were considered as potential effective inspection tools for evaluating the integrity of the SOFI. To this end and as a result of these efforts, both real-focused, synthetic focusing and holographical techniques, at a wide range of frequencies covering 24 GHz to 150 GHz, have been developed for this purpose. Images of various complex SOFI panels with a wide range of embedded anomalies (representing real potential defects) have been produced using these techniques, including relatively small anomalies located near complex structural features representative of the external tank. These real-focused and 3D holographical images have effectively demonstrated the utility of these methods for SOFI inspection as being viable, robust, repeatable, simple, portable and relatively inexpensive (tens of $K as opposed to hundreds of $K). In addition, the potential viability of these methods for inspecting acreage heat tiles have has been demonstrated. This paper presents an overview of these activities, representative images of these panels using all of the imaging techniques used and a discussion of the practical attributes of these inspection methods.

  17. Thermal Expansion of Polyurethane Foam

    NASA Technical Reports Server (NTRS)

    Lerch, Bradley A.; Sullivan, Roy M.

    2006-01-01

    Closed cell foams are often used for thermal insulation. In the case of the Space Shuttle, the External Tank uses several thermal protection systems to maintain the temperature of the cryogenic fuels. A few of these systems are polyurethane, closed cell foams. In an attempt to better understand the foam behavior on the tank, we are in the process of developing and improving thermal-mechanical models for the foams. These models will start at the microstructural level and progress to the overall structural behavior of the foams on the tank. One of the key properties for model characterization and verification is thermal expansion. Since the foam is not a material, but a structure, the modeling of the expansion is complex. It is also exacerbated by the anisoptropy of the material. During the spraying and foaming process, the cells become elongated in the rise direction and this imparts different properties in the rise direction than in the transverse directions. Our approach is to treat the foam as a two part structure consisting of the polymeric cell structure and the gas inside the cells. The polymeric skeleton has a thermal expansion of its own which is derived from the basic polymer chemistry. However, a major contributor to the thermal expansion is the volume change associated with the gas inside of the closed cells. As this gas expands it exerts pressure on the cell walls and changes the shape and size of the cells. The amount that this occurs depends on the elastic and viscoplastic properties of the polymer skeleton. The more compliant the polymeric skeleton, the more influence the gas pressure has on the expansion. An additional influence on the expansion process is that the polymeric skeleton begins to breakdown at elevated temperatures and releases additional gas species into the cell interiors, adding to the gas pressure. The fact that this is such a complex process makes thermal expansion ideal for testing the models. This report focuses on the thermal expansion tests and the response of the microstructure. A novel optical method is described which is appropriate for measuring thermal expansion at high temperatures without influencing the thermal expansion measurement. Detailed microstructural investigations will also be described which show cell expansion as a function of temperature. Finally, a phenomenological model on thermal expansion will be described.

  18. Cryogenic insulation strength and bond tester

    NASA Technical Reports Server (NTRS)

    Schuerer, P. H.; Ehl, J. H.; Prasthofer, W. P. (Inventor)

    1985-01-01

    A method and apparatus for testing the tensile strength and bonding strength of sprayed-on foam insulation attached to metal cryogenic fuel tanks is described. A circular cutter is used to cut the insulation down to the surface of the metal tank to form plugs of the insulation for testing in situ on the tank. The apparatus comprises an electromechanical pulling device powered by a belt battery pack. The pulling device comprises a motor driving a mechanical pulling structure comprising a horizontal shaft connected to two bell cracks which are connected to a central member. When the lower end of member is attached to a fitting, which in turn is bonded to a plug, a pulling force is exerted on the plug sufficient to rupture it. The force necessary to rupture the plug or pull it loose is displayed as a digital read-out.

  19. CFM technologies for space transportation: Multipurpose hydrogen testbed system definition and tank procurement

    NASA Technical Reports Server (NTRS)

    Fox, E. C.; Kiefel, E. R.; Mcintosh, G. L.; Sharpe, J. B.; Sheahan, D. R.; Wakefield, M. E.

    1993-01-01

    The development of a test bed tank and system for evaluating cryogenic fluid management technologies in a simulated upper stage liquid hydrogen tank is covered. The tank is 10 ft long and is 10 ft in diameter, and is an ASME certified tank constructed of 5083 aluminum. The tank is insulated with a combination of sprayed on foam insulation, covered by 45 layers of double aluminized mylar separated by dacron net. The mylar is applied by a continuous wrap system adapted from commercial applications, and incorporates variable spacing between the mylar to provide more space between those layers having a high delta temperature, which minimizes heat leak. It also incorporates a unique venting system which uses fewer large holes in the mylar rather than the multitude of small holes used conventionally. This significantly reduces radiation heat transfer. The test bed consists of an existing vacuum chamber at MSFC, the test bed tank and its thermal control system, and a thermal shroud (which may be heated) surrounding the tank. Provisions are made in the tank and chamber for inclusion of a variety of cryogenic fluid management experiments.

  20. Development of polyisocyanurate pour foam formulation for space shuttle external tank thermal protection system

    NASA Technical Reports Server (NTRS)

    Harvey, James A.; Butler, John M.; Chartoff, Richard P.

    1988-01-01

    Four commercially available polyisocyanurate polyurethane spray-foam insulation formulations are used to coat the external tank of the space shuttle. There are several problems associated with these formulations. For example, some do not perform well as pourable closeout/repair systems. Some do not perform well at cryogenic temperatures (poor adhesion to aluminum at liquid nitrogen temperatures). Their thermal stability at elevated temperatures is not adequate. A major defect in all the systems is the lack of detailed chemical information. The formulations are simply supplied to NASA and Martin Marietta, the primary contractor, as components; Part A (isocyanate) and Part B (poly(s) and additives). Because of the lack of chemical information the performance behavior data for the current system, NASA sought the development of a non-proprietary room temperature curable foam insulation. Requirements for the developed system were that it should exhibit equal or better thermal stability both at elevated and cryogenic temperatures with better adhesion to aluminum as compared to the current system. Several formulations were developed that met these requirements, i.e., thermal stability, good pourability, and good bonding to aluminum.

  1. Sprayable Aerogel Bead Compositions With High Shear Flow Resistance and High Thermal Insulation Value

    NASA Technical Reports Server (NTRS)

    Ou, Danny; Trifu, Roxana; Caggiano, Gregory

    2013-01-01

    A sprayable aerogel insulation has been developed that has good mechanical integrity and lower thermal conductivity than incumbent polyurethane spray-on foam insulation, at similar or lower areal densities, to prevent insulation cracking and debonding in an effort to eliminate the generation of inflight debris. This new, lightweight aerogel under bead form can be used as insulation in various thermal management systems that require low mass and volume, such as cryogenic storage tanks, pipelines, space platforms, and launch vehicles.

  2. Plasma-Spray Metal Coating On Foam

    NASA Technical Reports Server (NTRS)

    Cranston, J.

    1994-01-01

    Molds, forms, and other substrates made of foams coated with metals by plasma spraying. Foam might be ceramic, carbon, metallic, organic, or inorganic. After coat applied by plasma spraying, foam left intact or removed by acid leaching, conventional machining, water-jet cutting, or another suitable technique. Cores or vessels made of various foam materials plasma-coated with metals according to method useful as thermally insulating containers for foods, liquids, or gases, or as mandrels for making composite-material (matrix/fiber) parts, or making thermally insulating firewalls in automobiles.

  3. Multiple-Nozzle Spray Head Applies Foam Insulation

    NASA Technical Reports Server (NTRS)

    Walls, Joe T.

    1993-01-01

    Spray head equipped with four-nozzle turret mixes two reactive components of polyurethane and polyisocyanurate foam insulating material and sprays reacting mixture onto surface to be insulated. If nozzle in use becomes clogged, fresh one automatically rotated into position, with minimal interruption of spraying process. Incorporates features recirculating and controlling pressures of reactive components to maintain quality of foam by ensuring proper blend at outset. Also used to spray protective coats on or in ships, aircraft, and pipelines. Sprays such reactive adhesives as epoxy/polyurethane mixtures. Components of spray contain solid-particle fillers for strength, fire retardance, toughness, resistance to abrasion, or radar absorption.

  4. Foaming and emulsifying properties of porcine red cell protein concentrate.

    PubMed

    Salvador, P; Saguer, E; Parés, D; Carretero, C; Toldrà, M

    2010-08-01

    This work focuses on studying the effects of pH (7.0 and 4.5) and protein concentration on the foaming and emulsifying properties of fresh (F) and spray-dried (SD) porcine red cell protein (RCP) concentrates in order to evaluate the proper use of this blood protein as a functional food ingredient. Also, protein solubility is measured through the pH range from 3.0 to 8.0. In each case, all concentrates show a high solubility, although this is significantly affected by pH. Spray drying slightly reduces the solubility at mild acid and neutral conditions. The foaming capacity is found to be dependent on pH as well as on the drying treatment. SD-RCP concentrates show better foaming capacity than F-RCP. The minimum protein concentration required to attain the highest foaming capacity is found under acid pH for the spray-dried concentrates. Although F-RCP shows low foam stability at acid and neutral pH, spray drying and protein content enhance the stability of foams. Emulsifying properties show dependence on pH as well as on protein content. Furthermore, spray drying affects the emulsifying properties but in different ways, depending on pH and protein concentration.

  5. 30 CFR 75.1101 - Deluge-type water sprays, foam generators; main and secondary belt-conveyor drives.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Deluge-type water sprays, foam generators; main... Fire Protection § 75.1101 Deluge-type water sprays, foam generators; main and secondary belt-conveyor drives. [Statutory Provisions] Deluge-type water sprays or foam generators automatically actuated by rise...

  6. 30 CFR 75.1101 - Deluge-type water sprays, foam generators; main and secondary belt-conveyor drives.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Deluge-type water sprays, foam generators; main... Fire Protection § 75.1101 Deluge-type water sprays, foam generators; main and secondary belt-conveyor drives. [Statutory Provisions] Deluge-type water sprays or foam generators automatically actuated by rise...

  7. Structural Continuum Modeling of Space Shuttle External Tank Foam Insulation

    NASA Technical Reports Server (NTRS)

    Steeve, Brian; Ayala, Sam; Purlee, T. Eric; Shaw, Phillip

    2006-01-01

    The Space Shuttle External Tank is covered with rigid polymeric closed-cell foam insulation to prevent ice formation, protect the metallic tank from aerodynamic heating, and control the breakup of the tank during re-entry. The cryogenic state of the tank, as well as the ascent into a vacuum environment, places this foam under significant stress. Because the loss of the foam during ascent poses a critical risk to the shuttle orbiter, there is much interest in understanding the stress state in the foam insulation and how it may contribute to fracture and debris loss. Several foam applications on the external tank have been analyzed using finite element methods. This presentation describes the approach used to model the foam material behavior and compares analytical results to experiments.

  8. Dust control at longwalls with water infusion and foam. Technical progress report through November 30, 1982

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Not Available

    1982-01-01

    Foam spray equipment and materials for dust suppression on longwall double drum shearer faces have been procured. This equipment includes metering pumps, foam generators and mounting brackets, foam solutions, flow meters, real time and gravimetric sampling equipment, hoses and valve banks. Initial tests have been conducted in the laboratory with three types of generators and five types of foam solutions. Based on these tests, Senior Conflow's cluster spray and Onyx Chemical Company's millifoam solution have been selected. For pumping foam solution to the shearer, Jon Bean's 2 hp, 120 VAC single-phase ceramic lined piston pump has been selected. For fieldmore » tests, equipment has been installed underground in Dobbin mine in Upper Freeport seam on Eickhoff EDW 300 double drum shearer. Foamspray tests have been conducted. Real time and gravimetric dust samples have been collected. Real time sampling results indicate a dust level reduction of up to 37 percent with foam spray compared to the base case of water sprays.« less

  9. Space Shuttle Status News Conference

    NASA Technical Reports Server (NTRS)

    2005-01-01

    Richard Gilbech, External Tank "Tiger Team" Lead, begins this space shuttle news conference with detailing the two major objectives of the team. The objectives include: 1) Finding the root cause of the foam loss on STS-114; and 2) Near and long term improvements for the external tank. Wayne Hale, Space Shuttle Program Manager, presents a chart to explain the external tank foam loss during STS-114. He gives a possible launch date for STS-121 after there has been a repair to the foam on the External Tank. He further discusses the changes that need to be made to the surrounding areas of the plant in New Orleans, due to Hurricane Katrina. Bill Gerstemaier, NASA Associate Administrator for Space Operations, elaborates on the testing of the external tank foam loss. The discussion ends with questions from the news media about a fix for the foam, replacement of the tiles, foam loss avoidance, the root cause of foam loss and a possible date for a new external tank to be shipped to NASA Kennedy Space Center.

  10. Development of LOX/LH2 tank system for H-I launch vehicle

    NASA Astrophysics Data System (ADS)

    Nozaki, Y.; Takamatsu, H.; Morino, Y.; Imagawa, K.

    Design features of the second stage of the prospective Japanese H-1 launch vehicle are described. The stage will use an LO2/LH2 fueled engine. The fuels will be contained in a 2219 Al alloy tank insulated with sprayed polyurethane foam. The total stage length will be 5.5 m, the volume 6.8 m, pressure 3.2 kg/sq cm (LOX) and 2.5 kg/sq cm (LH2). The diameter is 2.5 m and total fuel mass is 8.7 tons. Design verification tests, consisting of burning tests and thermal evaluation, are scheduled for the near future.

  11. Research on air sprays and unique foam application methods. Phase II report. Laboratory investigation of foam systems

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Not Available

    1982-06-01

    The objective of this study is to assess the effectiveness of air sprays and foam systems for dust control on longwall double-drum shearer faces. Laboratory testing has been conducted using foam systems and promising results have been obtained. Upon Bureau approval, underground testing will be scheduled to assess the effectiveness of foam systems under actual operating conditions. Laboratory testing of air sprays is being conducted at present. This report presents the results of the laboratory testing of foam systems. Specifically, the results obtained on the evaluation of selected foaming agents are presented, the feasibility investigation of flushing foam through themore » shearer-drum are demonstrated, and conceptual layout of the foam system on the shearer is discussed. The laboratory investigation of the selected foaming agents reveal that the Onyx Microfoam, Onyx Maprosyl and DeTer Microfoam foaming agents have higher expansion ratios compared to the others tested. Flushing foam through the shearer drum is entirely feasible and could be a viable technique for dust suppression on longwall faces.« less

  12. Application of persulfate-oxidation foam spraying as a bioremediation pretreatment for diesel oil-contaminated soil.

    PubMed

    Bajagain, Rishikesh; Lee, Sojin; Jeong, Seung-Woo

    2018-09-01

    This study investigated a persulfate-bioaugmentation serial foam spraying technique to remove total petroleum hydrocarbons (TPHs) present in diesel-contaminated unsaturated soil. Feeding of remedial agents by foam spraying increased the infiltration/unsaturated hydraulic conductivity of reagents into the unsaturated soil. Persulfate mixed with a surfactant solution infiltrated the soil faster than peroxide, resulting in relatively even soil moisture content. Persulfate had a higher soil infiltration tendency, which would facilitate its distribution over a wide soil area, thereby enhancing subsequent biodegradation efficiency. Nearly 80% of soil-TPHs were degraded by combined persulfate-bioaugmentation foam spraying, while bioaugmentation foam spraying alone removed 52%. TPH fraction analysis revealed that the removal rate for the biodegradation recalcitrant fraction (C 18 to C 22 ) in deeper soil regions was higher for persulfate-bioaugmentation serial foam application than for peroxide-bioaugmentation foam application. Persulfate-foam spraying may be superior to peroxide for TPH removal even at a low concentration (50 mN) because persulfate-foam is more permeable, persistent, and does not change soil pH in the subsurface. Although the number of soil microbes declines by oxidation pretreatment, bioaugmentation-foam alters the microbial population exponentially. Copyright © 2018 Elsevier Ltd. All rights reserved.

  13. Physicomechanical Characteristics of Spray-On Rigid Polyurethane Foams at Normal and Low Temperatures

    NASA Astrophysics Data System (ADS)

    Yakushin, V. A.; Zhmud', N. P.; Stirna, U. K.

    2002-05-01

    The effect of processing factors on the inhomogeneity and physicomechanical characteristics of spray-on polyurethane foams is studied. The dependences of the basic characteristics of foam plastics on the apparent density and cell-shape factor are determined. A method is offered for evaluating the effect of the technological surface skin on the tensile characteristics of foam plastics under normal and low temperatures.

  14. Preliminary report of the discovery of a new pharmaceutical granulation process using foamed aqueous binders.

    PubMed

    Keary, Colin M; Sheskey, Paul J

    2004-09-01

    Spray granulation is commonly used to improve the flow of drug formulation powders by adding liquid binders. We have discovered a new granulation process whereby liquid binders are added as aqueous foam. Initial experiments indicate that foam granulations require less binder than spray granulations, less water is added to the powder mass, rates of addition of foam can be greater than rates of addition of sprayed liquids, and foam can be added in a single batch to the surface of the powder mass for incorporation at some later stage in the process. This new process appears to have no detrimental effects on granulate, tablet, or in vitro drug dissolution properties. In addition, the elimination of spray addition reduces the complexity of the process and avoids the plugging problems associated with spray nozzles. Several formulations were successfully scaled up from laboratory scale (1.5 kg) to pilot scale (15 kg). Process control was good and there was no detrimental effect on tablet and drug dissolution properties. This paper also proposes a working hypothesis of the mechanism by which foam granulation operates.

  15. Development of polyisocyanurate pour foam formulation for space shuttle external tank thermal protection system. Final technical report, March 1986-October 1987

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Harvey, J.A.; Butler, J.M.; Chartoff, R.P.

    1988-08-01

    Four commercially available polyisocyanurate polyurethane spray-foam insulation formulations are used to coat the external tank of the space shuttle. There are several problems associated with these formulations. For example, some do not perform well as pourable closeout/repair systems. Some do not perform well at cryogenic temperatures (poor adhesion to aluminum at liquid nitrogen temperatures). Their thermal stability at elevated temperatures is not adequate. A major defect in all the systems is the lack of detailed chemical information. The formulations are simply supplied to NASA and Martin Marietta, the primary contractor, as components; Part A (isocyanate) and Part B (poly(s) andmore » additives). Because of the lack of chemical information the performance behavior data for the current system, NASA sought the development of a non-proprietary room temperature curable foam insulation. Requirements for the developed system were that it should exhibit equal or better thermal stability both at elevated and cryogenic temperatures with better adhesion to aluminum as compared to the current system. Several formulations were developed that met these requirements, i.e., thermal stability, good pourability, and good bonding to aluminum.« less

  16. Fabrication of High-Temperature Heat Exchangers by Plasma Spraying Exterior Skins on Nickel Foams

    NASA Astrophysics Data System (ADS)

    Hafeez, P.; Yugeswaran, S.; Chandra, S.; Mostaghimi, J.; Coyle, T. W.

    2016-06-01

    Thermal-sprayed heat exchangers were tested at high temperatures (750 °C), and their performances were compared to the foam heat exchangers made by brazing Inconel sheets to their surface. Nickel foil was brazed to the exterior surface of 10-mm-thick layers of 10 and 40 PPI nickel foam. A plasma torch was used to spray an Inconel coating on the surface of the foil. A burner test rig was built to produce hot combustion gases that flowed over exposed face of the heat exchanger. Cooling air flowed through the foam heat exchanger at rates of up to 200 SLPM. Surface temperature and air inlet/exit temperature were measured. Heat transfer to air flowing through the foam was significantly higher for the thermally sprayed heat exchangers than for the brazed heat exchangers. On an average, thermally sprayed heat exchangers show 36% higher heat transfer than conventionally brazed foam heat exchangers. At low flow rates, the convective resistance is large (~4 × 10-2 m2 K/W), and the effect of thermal contact resistance is negligible. At higher flow rates, the convective resistance decreases (~2 × 10-3 m2 K/W), and the lower contact resistance of the thermally sprayed heat exchanger provides better performance than the brazed heat exchangers.

  17. Millimeter Wave Detection of Localized Anomalies in the Space Shuttle External Fuel Tank Insulating Foam and Acreage Heat Tiles

    NASA Technical Reports Server (NTRS)

    Kharkovsky, S.; Case, J. T.; Zoughi, R.; Hepburn, F.

    2005-01-01

    The Space Shuttle Columbia's catastrophic accident emphasizes the growing need for developing and applying effective, robust and life-cycle oriented nondestructive testing (NDT) methods for inspecting the shuttle external fuel tank spray on foam insulation (SOFI) and its protective acreage heat tiles. Millimeter wave NDT techniques were one of the methods chosen for evaluating their potential for inspecting these structures. Several panels with embedded anomalies (mainly voids) were produced and tested for this purpose. Near-field and far-field millimeter wave NDT methods were used for producing millimeter wave images of the anomalies in SOFI panel and heat tiles. This paper presents the results of an investigation for the purpose of detecting localized anomalies in two SOFI panels and a set of heat tiles. To this end, reflectometers at a relatively wide range of frequencies (Ka-band (26.5 - 40 GHz) to W-band (75 - 110 GHz)) and utilizing different types of radiators were employed. The results clearly illustrate the utility of these methods for this purpose.

  18. A sticky situation: management of spray polyurethane foam insulation in body orifices.

    PubMed

    Sowerby, Robert J; Sowerby, Leigh J; Vinden, Chris

    2011-11-01

    Spray polyurethane foam insulation is commonly used in the construction industry to fill gaps, seal, and insulate. We present three cases of intentional spray foam insertion in body orifices and discuss the management of such situations in the emergency department. This series includes a case of oral foam insertion used in a suicide attempt by suffocation and two cases of rectal insertion. All of these cases had potential long-term consequences; one was life-threatening. To our knowledge, this is the first published report on the medical management and removal of foam insulation from body orifices. In all three cases, the foam insulation material was successfully removed after allowing the material to harden.

  19. Simple surface foam application enhances bioremediation of oil-contaminated soil in cold conditions.

    PubMed

    Jeong, Seung-Woo; Jeong, Jongshin; Kim, Jaisoo

    2015-04-09

    Landfarming of oil-contaminated soil is ineffective at low temperatures, because the number and activity of micro-organisms declines. This study presents a simple and versatile technique for bioremediation of diesel-contaminated soil, which involves spraying foam on the soil surface without additional works such as tilling, or supply of water and air. Surfactant foam containing psychrophilic oil-degrading microbes and nutrients was sprayed twice daily over diesel-contaminated soil at 6 °C. Removal efficiencies in total petroleum hydrocarbon (TPH) at 30 days were 46.3% for landfarming and 73.7% for foam-spraying. The first-order kinetic biodegradation rates for landfarming and foam-spraying were calculated as 0.019 d(-1) and 0.044 d(-1), respectively. Foam acted as an insulating medium, keeping the soil 2 °C warmer than ambient air. Sprayed foam was slowly converted to aqueous solution within 10-12h and infiltrated the soil, providing microbes, nutrients, water, and air for bioaugmentation. Furthermore, surfactant present in the aqueous solution accelerated the dissolution of oil from the soil, resulting in readily biodegradable aqueous form. Significant reductions in hydrocarbon concentration were simultaneously observed in both semi-volatile and non-volatile fractions. As the initial soil TPH concentration increased, the TPH removal rate of the foam-spraying method also increased. Copyright © 2014 Elsevier B.V. All rights reserved.

  20. Materials for foam type insulation

    NASA Technical Reports Server (NTRS)

    Hill, W. E.

    1971-01-01

    An internal foam fabrication is one of the concepts being considered for cryogenic insulation on the hydrogen tanks of the shuttle vehicle. The three-dimensional polyurethane used on the S-4 B tanks failed to meet the higher temperature requirements of the shuttle vehicle, however, and other foams under consideration include polyisocyanurates, polyphenylene oxides, polyimides, and polybenzimidazoles. Improved adhesive systems for attaching the foams to the interior tank wall are under study.

  1. Structural Continuum Modeling of Space Shuttle External Tank Foam Insulation

    NASA Technical Reports Server (NTRS)

    Steeve, Brian; Ayala, Sam; Purlee, T. Eric; Shaw, Phillip

    2006-01-01

    This document is a viewgraph presentation reporting on work in modeling the foam insulation of the Space Shuttle External Tank. An analytical understanding of foam mechanics is required to design against structural failure. The Space Shuttle External Tank is covered primarily with closed cell foam to: Prevent ice, Protect structure from ascent aerodynamic and engine plume heating, and Delay break-up during re-entry. It is important that the foam does not shed unacceptable debris during ascent environment. Therefore a modeling of the foam insulation was undertaken.

  2. Feasibility of oxidation-biodegradation serial foam spraying for total petroleum hydrocarbon removal without soil disturbance.

    PubMed

    Bajagain, Rishikesh; Park, Yoonsu; Jeong, Seung-Woo

    2018-06-01

    This study evaluated surface foam spraying technology, which avoids disturbing the soil, to deliver chemical oxidant and oil-degrading microbes to unsaturated soil for 30 days. Hydrogen peroxide foam was sprayed once onto diesel contaminated soil for oxidation of soil total petroleum hydrocarbon (TPH). Periodic bioaugmentation foam was sprayed every three days for biodegradation of soil TPH. Foam spraying employing oxidation-bioaugmentation serial application significantly reduced soil TPH concentrations to 550 mg·kg -1 from an initial 7470 mg·kg -1 . This study selected an optimal hydrogen peroxide concentration of 5%, which is capable of treating diesel oil contaminated soil following biodegradation without supplementary iron. Application of hydrogen peroxide by foam spraying increased the infiltration of hydrogen peroxide into the unsaturated soil. Surface foam spraying provided the aqueous phase of remediation agents evenly to the unsaturated soil and resulted in relatively similar soil water content throughout the soil. The easy and even infiltration of remediation reagents increased their contact with contaminants, resulting in enhanced oxidation and biodegradation. Fractional analysis of TPH showed C18-C22 present in diesel as biodegradation recalcitrant hydrocarbons. Recalcitrant hydrocarbons were reduced by 92% using oxidation-biodegradation serial foam, while biodegradation alone only reduced the recalcitrant fraction by 25%. Copyright © 2018 Elsevier B.V. All rights reserved.

  3. Global Response of the Space Shuttle External Tank with the Presence of Intertank Stringer Cracks and Radius Blocks

    NASA Technical Reports Server (NTRS)

    Lovejoy, Andrew E.; Rankin, Charles C.

    2013-01-01

    After propellant was loaded into the external tank (ET), the November 5, 2010 launch of Space Shuttle mission STS-133 was scrubbed due to a gaseous hydrogen leak located in a vent line near the ground umbilical and ET connection. Subsequent visual inspections identified cracks in the sprayed-on foam insulation in the forward end of the ET intertank segment, adjacent to the liquid oxygen (LOX) tank, as shown in Figure 1. These cracks necessitated repair of the foam due to debris concerns that violated launch constraints. As part of the repair process, the affected foam was removed to reveal cracks in the underlying external hat stiffeners on the intertank, as shown in Figure 2. Ultimately, five stiffeners were discovered to be cracked adjacent to the LOX tank. As the managing center for the ET Project, NASA Marshall Space Flight Center (MSFC) coordinated failure investigation and repair activities among multiple organizations, which included the ET prime contractor (Lockheed Martin Space Systems Michoud Operations), the Space Shuttle Program Office at the NASA Johnson Space Center (JSC), the NASA Kennedy Space Center (KSC), and the NASA Engineering and Safety Center (NESC). STS-133 utilized the external tank designated as ET-137. Many aspects of the investigation have been reported previously in Refs. 1-7, which focus on the root cause of the failures, the flight readiness rationale and the local analyses of the stringer failures and repair. This paper summarizes the global analyses that were conducted on ET-137 as part of the NESC effort during the investigation, which was conducted primarily to determine if the repairs that were introduced to the stringers would alter the global response of the ET. In the process of the investigation, a new STAGS tabular input capability was developed to more easily introduce the aerodynamic pressure loads using a method that could easily be extended to incorporate finite element property data such as skin and stiffener thicknesses and beam cross-sectional properties.

  4. Development tests of LOX/LH 2 tank for H-I launch vehicle

    NASA Astrophysics Data System (ADS)

    Takamatsu, H.; Imagawa, K.; Ichimaru, Y.

    H-I is a future launch vehicle of Japan with a capability of placing more than 550 kg payload into a geostationary orbit. The National Space Development Agency of Japan (NASDA) is now directing its efforts to the final development of H-I launch vehicle. H-I's high launch capability is attained by adopting a newly developed second stage with a LOX/LH 2 propulsion system. The second stage propulsion system consists of a tank and an engine. The tank is 2.5 m in diameter and 5.7 m in length and contains 8.7 tons of propellants. This tank is an integral tank with a common bulkhead which separates the tank into forward LH 2 tank and aft LOX tank. The tank is made of 2219 aluminum alloy and is insulated with sprayed polyurethane foam. The common bulkhead is made of FRP honeycomb core and aluminium alloy surface sheets. The most critical item in the development of the tank is the common bulkhead, therefore the cryogenic structural test was carried out to verify the structural integrity of the bulkhead. The structural integrity of the whole LOX/LH 2 tank was verified by the cryogenic structural test of a sub-scale tank and the room temperature structural test of a prototype tank.

  5. Inspection of the Space Shuttle External Tank SOFI Using Near-Field and Focused Millimeter Wave Nondestructive Testing Techniques

    NASA Technical Reports Server (NTRS)

    Kharkovsky, S.; Hepburn, F.; Walker, J.; Zoughi, R.

    2005-01-01

    The Space Shuttle Columbia's catastrophic failure has been attributed to a piece of external tank SOFI (Spray On Foam Insulation) striking the left wing of the orbiter causing significant damage to some of the reinforced carbon/carbon leading edge wing panels. Subsequently, several nondestructive testing (NDT) techniques have been considered for inspecting the external tank. One such method involves using millimeter waves which have been shown to easily penetrate through the foam and provide high resolution images of its interior structures. This paper presents the results of inspecting three different SOFI covered panels by reflectometers at millimeter wave frequencies, specifically at 100 GHz. Each panel was fitted with various embedded anomalies/inserts representing voids and unbonds of diferent shapes, sizes and locations within each panel. In conjunction with these reJqectome&rs, radiators including a focused lens antenna and a small horn antenna were used. The focused lens antenna provided for a footprint diameter of approximately 1.25 cm (0.5") at 25.4 cm (10") away from the lens surface. The horn antenna was primarily operated in its near-field for obtaining relatively high resolution images. These images were produced using 2 0 scanning mechanisms. Discussions of the difference between the capabilities of these two types of antennas (radiators) for the purpose of inspecting the SOFI as it relates to the produced images are also presented.

  6. Development and Testing of a Mobile Platform for Tank Remediation

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Nance, T.A.

    2001-01-16

    The Department of Energy (DOE) is committed to removing millions of gallons of high level radioactive waste from waste storage tanks at the Savannah River Site (SRS). SRS was the first site in the DOE complex to have emptied and closed high level waste tanks. Tank closure at the Site is now progressing to tanks containing waste composed of liquid and large deposits of solids, including a tank that has a potential ''heel''. A heel is a hardened mass of solid waste material spread across the tank bottom. Tank closure requires breaking up this heel and moving the material tomore » the intake of a pumping system for transfer from the tank. In the past, overhead spray systems have been used with some success at moving waste. But the limited number of risers restricts the coverage area of the overhead spray system. Therefore, a floor- level spray system will be used to separate manageable size chunks of the material from the heel. The chunks will be guided into the pump's intake to be remove from the tank. The floor-level spray system movement will be accomplished by using a mobile platform, a crawler, which provides transport to nearly every point on the tank floor. Transport of the spray system will allow the system to ''corral'' the waste away from the tank walls and control the movement of the material across the tank floor. Because the available access riser is small, and a wide crawler platform is required to support the spray system, the crawler's frame must fold to enter the tank. After entry into the tank, the crawler unfolds on the tank floor using the crawler drive tracks to expand the frame and position the mobile platform under the entry riser. The spray system will then be lowered separately through the entry riser and mated onto the crawler on the tank floor. The crawler and spray system are tethered and controlled remotely by personnel at the control station. Motorized cable reels will also be remotely controlled to pay out, retrieve, and manage the tethers as the mobile platform moves the spray system across the tank floor. Both the crawler and spray systems are designed to be retrievable. Development of the tank cleaning system was evaluated using a performance test program. The tests evaluated the spray system dynamics, the crawler's fit through the riser, the crawler landing in mocked up tank with simulant, the crawler's traction, and the crawler and spray system mating. Initial testing verified the crawler platform was compatible with the dynamics produced by the spray system. The riser fit test confirmed that a dedicated riser is required for deployment of the crawler and the spray system. The crawler traction test defined the capabilities of the crawler at different levels of simulant. Deployment testing through a mockup riser verified the basic system processes. Finally, testing of the complete system in a full-scale mockup with sludge simulant was performed to evaluate the tank cleaning ability of the crawler. This paper describes th e tank conditions, the tank closure process, the development of the crawler and spray system, and the testing program and results used to evaluate the mobile platform and spray system.« less

  7. Design and Fabrication of a Tank-Applied Broad Area Cooling Shield Coupon

    NASA Technical Reports Server (NTRS)

    Wood, J. J.; Middlemas, M. R.

    2012-01-01

    The small-scale broad area cooling (BAC) shield test panel represents a section of the cryogenic propellant storage and transfer ground test article, a flight-like cryogenic propellant storage tank. The test panel design includes an aluminum tank shell, primer, spray-on foam insulation, multilayer insulation (MLI), and BAC shield hardware. This assembly was sized to accurately represent the character of the MLI/BAC shield system, be quickly and inexpensively assembled, and be tested in the Marshall Space Flight Center Acoustic Test Facility. Investigating the BAC shield response to a worst-case launch dynamic load was the key purpose for developing the test article and performing the test. A preliminary method for structurally supporting the BAC shield using low-conductivity standoffs was designed, manufactured, and evaluated as part of the test. The BAC tube-standoff interface and unsupported BAC tube lengths were key parameters for evaluation. No noticeable damage to any system hardware element was observed after acoustic testing.

  8. Lightweight Thermal Insulation for a Liquid-Oxygen Tank

    NASA Technical Reports Server (NTRS)

    Willen, G. Scott; Lock, Jennifer; Nieczkoski, Steve

    2005-01-01

    A proposed lightweight, reusable thermal-insulation blanket has been designed for application to a tank containing liquid oxygen, in place of a non-reusable spray-on insulating foam. The blanket would be of the multilayer-insulation (MLI) type and equipped with a pressure-regulated nitrogen purge system. The blanket would contain 16 layers in two 8-layer sub-blankets. Double-aluminized polyimide 0.3 mil (.0.008 mm) thick was selected as a reflective shield material because of its compatibility with oxygen and its ability to withstand ionizing radiation and high temperature. The inner and outer sub-blanket layers, 1 mil (approximately equals 0.025 mm) and 3 mils (approximately equals 0.076 mm) thick, respectively, would be made of the double-aluminized polyimide reinforced with aramid. The inner and outer layers would provide structural support for the more fragile layers between them and would bear the insulation-to-tank attachment loads. The layers would be spaced apart by lightweight, low-thermal-conductance netting made from polyethylene terephthalate.

  9. Thermally Sprayed High Temperature Sandwich Structures: Physical Properties and Mechanical Performance

    NASA Astrophysics Data System (ADS)

    Salavati, Saeid

    Metallic foam core sandwich structures have been of particular interest for engineering applications in recent decades due to their unique physical and mechanical properties. One of the potential applications of open pore metallic foam core sandwich structures is in heat exchangers. An investigation of sandwich structures fabricated from materials suitable for application at high temperatures and in corrosive environments was undertaken in this project. A novel method for fabrication of metallic foam core sandwich structures is thermal spray deposition of the faces on the prepared surfaces of the metallic foam substrate. The objective of the current study was to optimize the twin wire arc spray process parameters for the deposition of alloy 625 faces with controllable porosity content on the nickel foam substrate, and to characterize the physical and mechanical properties of the sandwich structure. The experimental investigations consisted of microstructural evaluation of the skin material and the foam substrate, investigation of the effect of alloying on the mechanical and thermal properties of the nickel foam, optimization of the grit-blasting and arc spray processes, observation of mechanical properties of the alloy 625 deposit by tensile testing and evaluation of the overall mechanical properties of the sandwich structure under flexural loading condition. The optimization of arc spraying process parameters allowed deposition of alloy 625 faces with a porosity of less than 4% for heat exchanger applications. Modification of the arc spraying process by co-deposition of polyester powder enabled 20% porosity to be obtained in the deposited faces for heat shield applications with film cooling. The effects of nickel foam alloying and heat treatment on the flexural rigidity of the sandwich structures were investigated and compared with as-received foam and as-fabricated sandwich structures. Available analytical models were employed to describe the effect of constituents' mechanical properties on the overall mechanical performance of the sandwich structures. Finite element modeling using ANSYS Structural was used to simulate the behaviour of the sandwich structures in four-point bending. The analytical and simulation results were compared with the experimental results obtained from the flexural tests.

  10. Cryogenic foam insulation: Abstracted publications

    NASA Technical Reports Server (NTRS)

    Williamson, F. R.

    1977-01-01

    A group of documents were chosen and abstracted which contain information on the properties of foam materials and on the use of foams as thermal insulation at cryogenic temperatures. The properties include thermal properties, mechanical properties, and compatibility properties with oxygen and other cryogenic fluids. Uses of foams include applications as thermal insulation for spacecraft propellant tanks, and for liquefied natural gas storage tanks and pipelines.

  11. Low thrust chemical orbit to orbit propulsion system propellant management study

    NASA Technical Reports Server (NTRS)

    Dergance, R. H.; Hamlyn, K. M.; Tegart, J. R.

    1981-01-01

    Low thrust chemical propulsion systems were sized for transfer of large space systems from LEO to GEO. The influence of propellant combination, tankage and insulation requirements, and propellant management techniques on the LTPS mass and volume were studied. Liquid oxygen combined with hydrogen, methane or kerosene were the propellant combinations. Thrust levels of 445, 2230, and 4450 N were combined with 1, 4 and 8 perigee burn strategies. This matrix of systems was evaluated using multilayer insulation and spray-on-foam insulation systems. Various combinations of toroidal, cylindrical with ellipsoidal domes, and ellipsoidal tank shapes were investigated. Results indicate that low thrust (445 N) and single perigee burn approaches are considerably less efficient than the higher thrust level and multiple burn strategies. A modified propellant settling approach minimized propellant residuals and decreased system complexity, in addition, the toroid/ellipsoidal tank combination was predicted to be shortest.

  12. Hydrogen no-vent fill testing in a 5 cubic foot (142 liter) tank using spray nozzle and spray bar liquid injection

    NASA Technical Reports Server (NTRS)

    Moran, Matthew E.; Nyland, Ted W.

    1992-01-01

    A total of 38 hydrogen no-vent fill tests were performed in this test series using various size spray nozzles and a spray bar with different hole sizes in a 5 cubic foot receiver tank. Fill levels of 90 percent by volume or greater were achieved in 26 of the tests while maintaining a receiver tank pressure below 30 psia. Spray nozzles were mounted at the top of the tank, whereas, the spray bar was centered in the tank axially. The spray nozzle no-vent fills demonstrated tank pressure and temperature responses comparable to previous test series. Receiver tank pressure responses for the spray bar configuration were similar to the spray nozzle tests with the pressure initially rising rapidly, then leveling off as vapor condenses onto the discharging liquid streams, and finally ramping up near the end of the test due to ullage compression. Both liquid injection techniques tested were capable of filling the receiver tank to 90 percent under variable test conditions. Comparisons between the spray nozzle and spray bar configurations for well matched test conditions indicate the spray nozzle injection technique is more effective in minimizing the receiving tank pressure throughout a no-vent fill compared to the spray bar under normal gravity conditions.

  13. Liquid spray experiments

    NASA Astrophysics Data System (ADS)

    Lapham, Gary; McHugh, John

    When waves on the ocean surface interact with a solid object, the result is often a complex pattern of spray. The solid object may be a coastal barrier such as a breakwater, or a ship or drilling rig. Another spray-related case is the presence of large industrial tanks of liquid, and often dangerous liquids, that exist around the world. Tens of thousands of such tanks are rapidly becoming obsolete. Recent experience has shown that when such tanks burst, the resulting spray may shoot several hundreds of meters from the tank. These tanks often have a wall or dam (barrier) surrounding them in an attempt to contain any leakage, catastrophic or otherwise. When the tank bursts it is akin to the dam-break problem. A wall of water rushes forth and impinges on the barrier creating spray. Previous experiments (McHugh and Watt, 1998) considered the related configuration of a solitary wave impinging on a vertical wall. The present experiments more closely model the bursting tank case, and treat the effect of the distance between the tank and barrier. Results show that there is a sweet spot where height and horizontal distance of spray droplets are maximized. This ideal distance between tank and barrier is constant when scaled by the initial tank depth.

  14. Hail damage on Atlantis' external tank is inspected

    NASA Image and Video Library

    2007-04-13

    In the Vehicle Assembly Building, Mike Ravenscroft, with United Space Alliance, points to some of the foam repair done on the external tank of Space Shuttle Atlantis. Holes filled with foam are sanded flush with the adjacent area. In late February, Atlantis' external tank received hail damage during a severe thunderstorm that passed through the Kennedy Space Center Launch Complex 39 area. The hail caused visible divots in the giant tank's foam insulation as well as minor surface damage to about 26 heat shield tiles on the shuttle's left wing. The launch now is targeted for June 8.

  15. Large-Scale Liquid Hydrogen Testing of Variable Density Multilayer Insulation with a Foam Substrate

    NASA Technical Reports Server (NTRS)

    Martin, J. J.; Hastings, L.

    2001-01-01

    The multipurpose hydrogen test bed (MHTB), with an 18-cu m liquid hydrogen tank, was used to evaluate a combination foam/multilayer combination insulation (MLI) concept. The foam element (Isofoam SS-1171) insulates during ground hold/ascent flight, and allowed a dry nitrogen purge as opposed to the more complex/heavy helium purge subsystem normally required. The 45-layer MLI was designed for an on-orbit storage period of 45 days. Unique WI features include a variable layer density, larger but fewer double-aluminized Mylar perforations for ascent to orbit venting, and a commercially established roll-wrap installation process that reduced assembly man-hours and resulted in a roust, virtually seamless MLI. Insulation performance was measured during three test series. The spray-on foam insulation (SOFI) successfully prevented purge gas liquefaction within the MLI and resulted in the expected ground hold heat leak of 63 W/sq m. The orbit hold tests resulted in heat leaks of 0.085 and 0.22 W/sq m with warm boundary temperatures of 164 and 305 K, respectively. Compared to the best previously measured performance with a traditional MLI system, a 41-percent heat leak reduction with 25 fewer MLI layers was achieved. The MHTB MLI heat leak is half that calculated for a constant layer density MLI.

  16. After Math - Foamology and Flight Rationale

    NASA Technical Reports Server (NTRS)

    Steva, Thomas; Stevens, Jennifer

    2016-01-01

    The Space Shuttle was developed by NASA to be a largely reusable launch system which could provide frequent access to low earth orbit. Like all previous launch systems, safe reentry for the crew and payload required the use of a thermal protection system (TPS). Unlike previous spacecraft though, the Shuttle's TPS was exposed from launch, making it sensitive to debris which could be generated by the vehicle on ascent. The most likely and potentially destructive source of debris was considered to be ice, which could build-up anywhere on the External Tank (ET) where there was exposed metal. Ice could form during ground operations after the cryogenic propellants had been loaded and then be knocked loose on ascent. In order to prevent both ice build-up and boil-off of the propellants, the entire ET and all protuberances (orbiter attach points, pressurization lines, propellant feed lines, etc.) were covered with a spray on foam insulation (SOFI) type TPS. Unfortunately the foam was also susceptible to liberation during ascent, and posed a debris risk of its own. During the early years of the Shuttle Program engineers spent a good deal of effort characterizing the amount of foam that was shed.

  17. Modifications Of A Commercial Spray Gun

    NASA Technical Reports Server (NTRS)

    Allen, Peter B.

    1993-01-01

    Commercial spray gun modified to increase spray rate and make sprayed coats more nearly uniform. Consists of gun head and pneumatic actuator. Actuator opens valves for two chemical components, called "A" and "B," that react to produce foam. Components flow through orifices, into mixing chamber in head. Mixture then flows through control orifice to spray tip. New spray tip tapered to reduce area available for accumulation of foam and makes tip easier to clean.

  18. Simultaneous Noncontact Precision Imaging of Microstructural and Thickness Variation in Dielectric Materials Using Terahertz Energy

    NASA Technical Reports Server (NTRS)

    Roth, Don J.; Seebo, Jeffrey P.; Winfree, William P.

    2008-01-01

    This article describes a noncontact single-sided terahertz electromagnetic measurement and imaging method that simultaneously characterizes microstructural (egs. spatially-lateral density) and thickness variation in dielectric (insulating) materials. The method was demonstrated for two materials-Space Shuttle External Tank sprayed-on foam insulation and a silicon nitride ceramic. It is believed that this method can be used as an inspection method for current and future NASA thermal protection system and other dielectric material inspection applications, where microstructural and thickness variation require precision mapping. Scale-up to more complex shapes such as cylindrical structures and structures with beveled regions would appear to be feasible.

  19. Fracture Toughness Evaluation of Space Shuttle External Tank Thermal Protection System Polyurethane Foam Insulation Materials

    NASA Technical Reports Server (NTRS)

    McGill, Preston; Wells, Doug; Morgan, Kristin

    2006-01-01

    Experimental evaluation of the basic fracture properties of Thermal Protection System (TPS) polyurethane foam insulation materials was conducted to validate the methodology used in estimating critical defect sizes in TPS applications on the Space Shuttle External Fuel Tank. The polyurethane foam found on the External Tank (ET) is manufactured by mixing liquid constituents and allowing them to react and expand upwards - a process which creates component cells that are generally elongated in the foam rise direction and gives rise to mechanical anisotropy. Similarly, the application of successive foam layers to the ET produces cohesive foam interfaces (knitlines) which may lead to local variations in mechanical properties. This study reports the fracture toughness of BX-265, NCFI 24-124, and PDL-1034 closed-cell polyurethane foam as a function of ambient and cryogenic temperatures and knitline/cellular orientation at ambient pressure.

  20. SOFI/Substrate integrity testing for cryogenic propellant tanks at extreme thermal gradient conditions

    NASA Astrophysics Data System (ADS)

    Haynes, M.; Fabian, P.

    2015-12-01

    Liquid propellant tank insulation for space flight requires low weight as well as high insulation factors. Use of Spray-On Foam Insulation (SOFI) is an accepted, cost effective technique for insulating a single wall cryogenic propellant tank and has been used extensively throughout the aerospace industry. Determining the bond integrity of the SOFI to the metallic substrate as well as its ability to withstand the in-service strains, both mechanical and thermal, is critical to the longevity of the insulation. This determination has previously been performed using highly volatile, explosive cryogens, which increases the test costs enormously, as well as greatly increasing the risk to both equipment and personnel. CTD has developed a new test system, based on a previous NASA test that simulates the mechanical and thermal strains associated with filling a large fuel tank with a cryogen. The test enables a relatively small SOFI/substrate sample to be monitored for any deformations, delaminations, or disjunctures during the cooling and mechanical straining process of the substrate, and enables the concurrent application of thermal and physical strains to two specimens at the same time. The thermal strains are applied by cooling the substrate to the desired cryogen temperature (from 4 K to 250 K) while maintaining the outside surface of the SOFI foam at ambient conditions. Multiple temperature monitoring points are exercised to ensure even cooling across the substrate, while at the same time, surface temperatures of the SOFI can be monitored to determine the heat flow. The system also allows for direct measurement of the strains in the substrate during the test. The test system as well as test data from testing at 20 K, for liquid Hydrogen simulation, will be discussed.

  1. KSC-08pd0078

    NASA Image and Video Library

    2008-01-23

    KENNEDY SPACE CENTER, FLA. -- Quality inspectors with NASA and Lockheed Martin examine a red-line drawing of foam placement on space shuttle Atlantis's external tank (in front of them) to verify the foam insulation that was reapplied. The foam covers the feed-through engine cut-off, or ECO, sensor connector. The foam was removed to enable engineers to remove and replace the ECO sensor connector on the tank. The feed-through connector passes the wires from the inside of the tank to the outside. Results of a tanking test on Dec. 18 pointed to an open circuit in the feed-through connector wiring, which is located at the base of the tank. The pins in the replacement connector were precisely soldered to create a connection that allows sensors inside the tank to send signals to the computers onboard Atlantis. The repair work was done on Atlantis while the shuttle has been on Launch Pad 39A at NASA's Kennedy Space Center. The launch date for the shuttle's STS-122 mission has now been targeted for Feb. 7. Photo credit: NASA/Cory Husten

  2. KSC-08pd0077

    NASA Image and Video Library

    2008-01-23

    KENNEDY SPACE CENTER, FLA. -- Quality inspectors with NASA and Lockheed Martin examine a red-line drawing of foam placement on space shuttle Atlantis's external tank (in front of them) to verify the foam insulation that was reapplied. The foam covers the feed-through engine cut-off, or ECO, sensor connector. The foam was removed to enable engineers to remove and replace the ECO sensor connector on the tank. The feed-through connector passes the wires from the inside of the tank to the outside. Results of a tanking test on Dec. 18 pointed to an open circuit in the feed-through connector wiring, which is located at the base of the tank. The pins in the replacement connector were precisely soldered to create a connection that allows sensors inside the tank to send signals to the computers onboard Atlantis. The repair work was done on Atlantis while the shuttle has been on Launch Pad 39A at NASA's Kennedy Space Center. The launch date for the shuttle's STS-122 mission has now been targeted for Feb. 7. Photo credit: NASA/Cory Husten

  3. KSC-08pd0080

    NASA Image and Video Library

    2008-01-23

    KENNEDY SPACE CENTER, FLA. -- Quality inspectors with NASA and Lockheed Martin examine a red-line drawing of foam placement on space shuttle Atlantis's external tank (in front of them) to verify the foam insulation that was reapplied. The foam covers the feed-through engine cut-off, or ECO, sensor connector. The foam was removed to enable engineers to remove and replace the ECO sensor connector on the tank. The feed-through connector passes the wires from the inside of the tank to the outside. Results of a tanking test on Dec. 18 pointed to an open circuit in the feed-through connector wiring, which is located at the base of the tank. The pins in the replacement connector were precisely soldered to create a connection that allows sensors inside the tank to send signals to the computers onboard Atlantis. The repair work was done on Atlantis while the shuttle has been on Launch Pad 39A at NASA's Kennedy Space Center. The launch date for the shuttle's STS-122 mission has now been targeted for Feb. 7. Photo credit: NASA/Cory Husten

  4. KSC-08pd0079

    NASA Image and Video Library

    2008-01-23

    KENNEDY SPACE CENTER, FLA. -- Quality inspectors with NASA and Lockheed Martin examine a red-line drawing of foam placement on space shuttle Atlantis's external tank (in front of them) to verify the foam insulation that was reapplied. The foam covers the feed-through engine cut-off, or ECO, sensor connector. The foam was removed to enable engineers to remove and replace the ECO sensor connector on the tank. The feed-through connector passes the wires from the inside of the tank to the outside. Results of a tanking test on Dec. 18 pointed to an open circuit in the feed-through connector wiring, which is located at the base of the tank. The pins in the replacement connector were precisely soldered to create a connection that allows sensors inside the tank to send signals to the computers onboard Atlantis. The repair work was done on Atlantis while the shuttle has been on Launch Pad 39A at NASA's Kennedy Space Center. The launch date for the shuttle's STS-122 mission has now been targeted for Feb. 7. Photo credit: NASA/Cory Husten

  5. Space Shuttle Atlantis' external tank repairs from Hail Damage

    NASA Image and Video Library

    2007-04-09

    In the Vehicle Assembly Building, United Space Alliance technicians Brenda Morris and Brian Williams are applying foam and molds on Space Shuttle Atlantis' external tank to areas damaged by hail. The white hole with a red circle around it (upper right) is a hole prepared for molding and material application. The red material is sealant tape so the mold doesn't leak when the foam rises against the mold. The white/ translucent square mold is an area where the foam has been applied and the foam has risen and cured against the mold surface. In late February, Atlantis' external tank received hail damage during a severe thunderstorm that passed through the Kennedy Space Center Launch Complex 39 area. The hail caused visible divots in the giant tank's foam insulation as well as minor surface damage to about 26 heat shield tiles on the shuttle's left wing. The March launch was postponed and has not yet been rescheduled due to the repair process.

  6. Durability of foam insulation for LH2 fuel tanks of future subsonic transports

    NASA Technical Reports Server (NTRS)

    Sharpe, E. L.; Helenbrook, R. G.

    1979-01-01

    Organic foams were tested to determine their suitability for insulating liquid hydrogen tanks of subsonic aircraft. The specimens, including nonreinforced foams and foams with chopped glass reinforcements, flame retardants, and vapor barriers, were scaled to simulate stress conditions in large tanks. The tests were conducted within aluminum tank compartments filled with liquid hydrogen and the boil-off rate was used as the criterion of thermal performance. It was found that while all insulations deteriorated with increased cycles, two nonreinforced polyurethane foams showed no structural deterioration after 4200 thermal cycles (equivalent to 15 years of airline service). It was also found that fiberglass reinforcement and flame retardants impaired thermal performance and reduced useful life of the foams. Vapor barriers enhanced structural integrity without any deterioration in thermal properties.

  7. Hail damage on Atlantis' external tank is inspected

    NASA Image and Video Library

    2007-04-13

    In the Vehicle Assembly Building, markers show the hail damage being repaired on the external tank of Space Shuttle Atlantis. The white hole with a red circle around it is a hole prepared for molding and material application. The red material is sealant tape so the mold doesn't leak when the foam rises against the mold. The white/ translucent square mold is an area where the foam has been applied and the foam has risen and cured against the mold surface. The area will be de-molded and sanded flush with the adjacent area. In late February, Atlantis' external tank received hail damage during a severe thunderstorm that passed through the Kennedy Space Center Launch Complex 39 area. The hail caused visible divots in the giant tank's foam insulation as well as minor surface damage to about 26 heat shield tiles on the shuttle's left wing. The launch now is targeted for June 8.

  8. Exposures to jet fuel and benzene during aircraft fuel tank repair in the U.S. Air Force.

    PubMed

    Carlton, G N; Smith, L B

    2000-06-01

    Jet fuel and benzene vapor exposures were measured during aircraft fuel tank entry and repair at twelve U.S. Air Force bases. Breathing zone samples were collected on the fuel workers who performed the repair. In addition, instantaneous samples were taken at various points during the procedures with SUMMA canisters and subsequent analysis by mass spectrometry. The highest eight-hour time-weighted average (TWA) fuel exposure found was 1304 mg/m3; the highest 15-minute short-term exposure was 10,295 mg/m3. The results indicate workers who repair fuel tanks containing explosion suppression foam have a significantly higher exposure to jet fuel as compared to workers who repair tanks without foam (p < 0.001). It is assumed these elevations result from the tendency for fuel, absorbed by the foam, to volatilize during the foam removal process. Fuel tanks that allow flow-through ventilation during repair resulted in lower exposures compared to those tanks that have only one access port and, as a result, cannot be ventilated efficiently. The instantaneous sampling results confirm that benzene exposures occur during fuel tank repair; levels up to 49.1 mg/m3 were found inside the tanks during the repairs. As with jet fuel, these elevated benzene concentrations were more likely to occur in foamed tanks. The high temperatures associated with fuel tank repair, along with the requirement to wear vapor-permeable cotton coveralls for fire reasons, could result in an increase in the benzene body burden of tank entrants.

  9. Application of Terahertz Imaging and Backscatter Radiography to Space Shuttle Foam Inspection

    NASA Technical Reports Server (NTRS)

    Ussery, Warren

    2008-01-01

    Two state of the art technologies have been developed for External Fuel Tank foam inspections. Results of POD tests have shown Backscatter Radiography and Terahertz imaging detect critical defects with no false positive issue. These techniques are currently in use on the External Tank program as one component in the foam quality assurance program.

  10. OpenFOAM Modeling of Particle Heating and Acceleration in Cold Spraying

    NASA Astrophysics Data System (ADS)

    Leitz, K.-H.; O'Sullivan, M.; Plankensteiner, A.; Kestler, H.; Sigl, L. S.

    2018-01-01

    In cold spraying, a powder material is accelerated and heated in the gas flow of a supersonic nozzle to velocities and temperatures that are sufficient to obtain cohesion of the particles to a substrate. The deposition efficiency of the particles is significantly determined by their velocity and temperature. Particle velocity correlates with the amount of kinetic energy that is converted to plastic deformation and thermal heating. The initial particle temperature significantly influences the mechanical properties of the particle. Velocity and temperature of the particles have nonlinear dependence on the pressure and temperature of the gas at the nozzle entrance. In this contribution, a simulation model based on the reactingParcelFoam solver of OpenFOAM is presented and applied for an analysis of particle velocity and temperature in the cold spray nozzle. The model combines a compressible description of the gas flow in the nozzle with a Lagrangian particle tracking. The predictions of the simulation model are verified based on an analytical description of the gas flow, the particle acceleration and heating in the nozzle. Based on experimental data, the drag model according to Plessis and Masliyah is identified to be best suited for OpenFOAM modeling particle heating and acceleration in cold spraying.

  11. A Review on Liquid Spray Models for Diesel Engine Computational Analysis

    DTIC Science & Technology

    2014-05-01

    developed by Los Alamos National Laboratories, USA (15); OpenFoam developed by OpenCFD, U.K.; and AVBP developed by Centre Européen de Recherche et de...Validating Non-Reacting Spray Cases With KIVA-3V and OpenFoam , SAE technical paper 2013-01-1595, 2013. 17. Senecal, P.; Pomraning, E.; Richards, K

  12. KSC-07pd0886

    NASA Image and Video Library

    2007-04-13

    KENNEDY SPACE CENTER, FLA. -- In the Vehicle Assembly Building, Mike Ravenscroft, with United Space Alliance, points to some of the foam repair done on the external tank of Space Shuttle Atlantis. Holes filled with foam are sanded flush with the adjacent area. In late February, Atlantis' external tank received hail damage during a severe thunderstorm that passed through the Kennedy Space Center Launch Complex 39 area. The hail caused visible divots in the giant tank's foam insulation as well as minor surface damage to about 26 heat shield tiles on the shuttle's left wing. The launch now is targeted for June 8. Photo credit: NASA/George Shelton

  13. Simulation of Foam Divot Weight on External Tank Utilizing Least Squares and Neural Network Methods

    NASA Technical Reports Server (NTRS)

    Chamis, Christos C.; Coroneos, Rula M.

    2007-01-01

    Simulation of divot weight in the insulating foam, associated with the external tank of the U.S. space shuttle, has been evaluated using least squares and neural network concepts. The simulation required models based on fundamental considerations that can be used to predict under what conditions voids form, the size of the voids, and subsequent divot ejection mechanisms. The quadratic neural networks were found to be satisfactory for the simulation of foam divot weight in various tests associated with the external tank. Both linear least squares method and the nonlinear neural network predicted identical results.

  14. Shearographic Non-destructive Evaluation of Space Shuttle Thermal Protection Systems

    NASA Technical Reports Server (NTRS)

    Davis, Christopher K.; Hooker, Jeffery A.; Simmons, Stephen A.; Tenbusch, Kenneth E.

    1995-01-01

    Preliminary results of shearographic inspections of the shuttle external tank (ET) spray-on foam insulation (SOFI) and solid rocket booster (SRB) Marshall sprayable ablative (MSA-2) epoxy-cork thermal protection systems (TPS) are presented. Debonding SOFI or MSA-2 damage the orbiter 'belly' tile and exposes the ET/SRB to thermal loading. Previous work with the ET/SRB showed promising results with shearography. The first area investigated was the jack pad close-out, one of many areas on the ET where foam is applied at KSC. Voids 0.375 inch were detected in 1.75 inch thick foam using a pressure reduction of less than 0.4 psi. Of primary interest are areas of the ET that directly face the orbiter tile TPS. It is estimated that 90% of tile TPS damage on the orbiter 'belly' results from debonding SOFI during ascent. Test panels modeling these areas were manufactured with programmed debonds to determine the sensitivity of shearography as a function of debond size, SOFI thickness and vacuum. Results show repeatable detection of debonds with a diameter approximately half the SOFI thickness at less than 0.4 psi pressure reduction. Preliminary results are also presented on inspections of MSA-2 and the remote manipulator system (RMS) honeycomb material.

  15. Shearographic non-destructive evaluation of the Space Shuttle

    NASA Technical Reports Server (NTRS)

    Davis, Christopher K.; Tenbusch, Kenneth E.; Hooker, Jeffery A.; Simmons, Stephen M.

    1995-01-01

    Preliminary results of shearographic inspections of the shuttle external tank (ET) spray-on foam insulation (SOFI) and solid rocket booster (SRB) Marshall sprayable ablative (MSA-2) epoxy-cork thermal protection systems (TPS) and remote manipulator system (RMS) honeycomb are presented. Debonding SOFI or MSA-2 damage the orbiter belly tile and exposes the ET/SRB to thermal loading. Previous work with the ET/SRB showed promising results with shearography. The first area investigated was the jack pad close-out, one of many areas on the ET where foam is applied at KSC. Voids 0.375 inch were detected in 1.75 inch thick foam using a pressure reduction of less dm 0.4 psi. Of primary interest are areas of the ET that directly face the orbiter tile TPS. It is estimated that 90% of tile TPS damage on the orbiter 'belly' results from debonding SOFI during ascent. Test panels modeling these areas were manufactured with programmed debonds to determine the sensitivity of shearography as a function of debond size, SOFI thickness, and vacuum. Results show a Probability of Detection (POD) of .95 or better for of debonds with a diameter equal to the SOFI thickness at less than 0.4 psi pressure reduction. Preliminary results are also presented on inspections of MSA-2 and the remote manipulator system (RMS) honeycomb material.

  16. Shearographic non-destructive evaluation of space shuttle thermal protection systems

    NASA Technical Reports Server (NTRS)

    Hooker, Jeffrey A.; Simmons, Stephen M.; Davis, Christopher K.; Tenbusch, Kenneth E.

    1995-01-01

    Preliminary results of shearographic inspections of the shuttle external tank (ET) spray-on foam insulation (SOFI) and solid rocket booster (SRB) Marshall sprayable ablative (MSA-2) epoxy-cork thermal protection systems (TPS) are presented. Debonding SOFI or MSA-2 damage the orbiter 'belly' tile and exposes the ET/SRB to thermal loading. Previous work with the ET/SRB showed promising results with shearography. The first area investigated was the jack pad close-out, one of many areas on the ET where foam is applied at KSC. Voids 0.375 inch were detected in 1.75 inch thick foam using a pressure reduction of less than 0.4 psi. Of primary interest are areas of the ET that directly face the orbiter tile TPS. It is estimated that 90% of tile TPS damage on the orbiter 'belly' results from debonding SOFI during ascent. Test panels modeling these areas were manufactured with programmed debonds to determine the sensitivity of shearography as a function of debond size, SOFI thickness and vacuum. Results show repeatable detection of debonds with a diameter approximately half the SOFI thickness at less than 0.4 psi pressure reduction. Preliminary results are also presented on inspections of MSA-2 and the remote manipulator system (RMS) honeycomb material

  17. Photographic Analysis Technique for Assessing External Tank Foam Loss Events

    NASA Technical Reports Server (NTRS)

    Rieckhoff, T. J.; Covan, M.; OFarrell, J. M.

    2001-01-01

    A video camera and recorder were placed inside the solid rocket booster forward skirt in order to view foam loss events over an area on the external tank (ET) intertank surface. In this Technical Memorandum, a method of processing video images to allow rapid detection of permanent changes indicative of foam loss events on the ET surface was defined and applied to accurately count, categorize, and locate such events.

  18. Technical characteristics of rigid sprayed PUR and PIR foams used in construction industry

    NASA Astrophysics Data System (ADS)

    Gravit, Marina; Kuleshin, Aleksey; Khametgalieva, Elina; Karakozova, Irina

    2017-10-01

    The article describes the distinctive properties of rigid polyurethane foam and polyisocyanurate (PUR and PIR). A brief review of the research was carried out on their modification with an objective to improve the thermal insulation properties and reducing the combustibility. A comparative analysis of the technical characteristics of rigid PUR and PIR foams of various manufacturers is presented. The problems of the state of the market for the production of polyurethane foam and polyisocyanurate in Russia have been marked. It is established that the further development of the fabrication technology of heat-insulating sprayed rigid PUR and PIR foams requires uniformity of technical characteristics of original components and finished products. Moreover, it requires the creation of unified information base for raw materials and auxiliary materials used in the production of PUR and PIR foam.

  19. Numerical Evaluation of Mode 1 Stress Intensity Factor as a Function of Material Orientation For BX-265 Foam Insulation Material

    NASA Technical Reports Server (NTRS)

    Knudsen, Erik; Arakere, Nagaraj K.

    2006-01-01

    Foam; a cellular material, is found all around us. Bone and cork are examples of biological cell materials. Many forms of man-made foam have found practical applications as insulating materials. NASA uses the BX-265 foam insulation material on the external tank (ET) for the Space Shuttle. This is a type of Spray-on Foam Insulation (SOFI), similar to the material used to insulate attics in residential construction. This foam material is a good insulator and is very lightweight, making it suitable for space applications. Breakup of segments of this foam insulation on the shuttle ET impacting the shuttle thermal protection tiles during liftoff is believed to have caused the space shuttle Columbia failure during re-entry. NASA engineers are very interested in understanding the processes that govern the breakup/fracture of this complex material from the shuttle ET. The foam is anisotropic in nature and the required stress and fracture mechanics analysis must include the effects of the direction dependence on material properties. Material testing at NASA MSFC has indicated that the foam can be modeled as a transversely isotropic material. As a first step toward understanding the fracture mechanics of this material, we present a general theoretical and numerical framework for computing stress intensity factors (SIFs), under mixed-mode loading conditions, taking into account the material anisotropy. We present mode I SIFs for middle tension - M(T) - test specimens, using 3D finite element stress analysis (ANSYS) and FRANC3D fracture analysis software, developed by the Cornel1 Fracture Group. Mode I SIF values are presented for a range of foam material orientations. Also, NASA has recorded the failure load for various M(T) specimens. For a linear analysis, the mode I SIF will scale with the far-field load. This allows us to numerically estimate the mode I fracture toughness for this material. The results represent a quantitative basis for evaluating the strength and fracture properties of anisotropic foam insulation material.

  20. Numerical Simulation of Liquids Draining From a Tank Using OpenFOAM

    NASA Astrophysics Data System (ADS)

    Sakri, Fadhilah Mohd; Sukri Mat Ali, Mohamed; Zaki Shaikh Salim, Sheikh Ahmad; Muhamad, Sallehuddin

    2017-08-01

    Accurate simulation of liquids draining is a challenging task. It involves two phases flow, i.e. liquid and air. In this study draining a liquid from a cylindrical tank is numerically simulated using OpenFOAM. OpenFOAM is an open source CFD package and it becomes increasingly popular among the academician and also industries. Comparisons with theoretical and results from previous published data confirmed that OpenFOAM is able to simulate the liquids draining very well. This is done using the gas-liquid interface solver available in the standard library of OpenFOAM. Additionally, this study was also able to explain the physics flow of the draining tank.

  1. Composite foam structures

    NASA Technical Reports Server (NTRS)

    Williams, Brian E. (Inventor); Brockmeyer, Jerry (Inventor); Tuffias, Robert H. (Inventor)

    2005-01-01

    A composite rigid foam structure that has a skin or coating on at least one of its surfaces. The skin is formed in situ by thermal spray techniques. The skin is bonded substantially throughout the surface of the porous substrate to the peripheries of the pores. The skin on the average does not penetrate the surface of the substrate by more than the depth of about 2 to 5 pores. Thus, thermal spraying the skin onto the rigid foam produces a composite that is tightly and uniformly bonded together without unduly increasing the weight of the composite structure. Both thermal conductivity and bonding are excellent.

  2. External Tank (ET) Foam Thermal/Structural Analysis Project

    NASA Technical Reports Server (NTRS)

    Moore, David F.; Ungar, Eugene K.; Chang, Li C.; Malroy, Eric T.; Stephan, Ryan A.

    2008-01-01

    An independent study was performed to assess the pre-launch thermally induced stresses in the Space Shuttle External Tank Bipod closeout and Ice/Frost ramps (IFRs). Finite element models with various levels of detail were built that included the three types of foam (BX-265, NCFI 24-124, and PDL 1034) and the underlying structure and bracketry. Temperature profiles generated by the thermal analyses were input to the structural models to calculate the stress levels. An area of high stress in the Bipod closeout was found along the aluminum tank wall near the phenolic insulator and along the phenolic insulator itself. This area of high stress might be prone to cracking and possible delamination. There is a small region of slightly increased stress in the NCFI 24-124 foam near its joint with the Bipod closeout BX-265 foam. The calculated stresses in the NCFI 24-124 acreage foam are highest at the NCFI 24-124/PDL 1034/tank wall interface under the LO2 and LH2 IFRs. The highest calculated stresses in the LH2 NCFI 24-124 foam are higher than in similar locations in the LO2 IFR. This finding is consistent with the dissection results of IFRs on ET-120.

  3. Space Shuttle Atlantis' external tank repairs from Hail Damage

    NASA Image and Video Library

    2007-04-09

    In the Vehicle Assembly Building, markers show the hail damage being repaired on the external tank of Space Shuttle Atlantis. The white hole with a red circle around it is a hole prepared for molding and material application. The red material is sealant tape so the mold doesn't leak when the foam rises against the mold. The white/ translucent square mold is an area where the foam has been applied and the foam has risen and cured against the mold surface. The area will be de-molded and sanded flush the with adjacent area. In late February, Atlantis' external tank received hail damage during a severe thunderstorm that passed through the Kennedy Space Center Launch Complex 39 area. The hail caused visible divots in the giant tank's foam insulation as well as minor surface damage to about 26 heat shield tiles on the shuttle's left wing. The March launch was postponed and has not yet been rescheduled due to the repair process.

  4. Strain compatibility tests for sprayed foam cryogenic insulation

    NASA Technical Reports Server (NTRS)

    Hill, W. L.; Kimberlin, D. O.

    1970-01-01

    Mechanical stress applied to foam-coated aluminum alloy specimens maintained at cryogenic temperature simulates actual use conditions of the foam insulation. The testing reveals defects in the polyurethane foam or in the foam to metal bond.

  5. NASA Research Center Contributions to Space Shuttle Return to Flight (SSRTF)

    NASA Technical Reports Server (NTRS)

    Cockrell, Charles E., Jr.; Barnes, Robert S.; Belvin, Harry L.; Allmen, John; Otero, Angel

    2005-01-01

    Contributions provided by the NASA Research Centers to key Space Shuttle return-to-flight milestones, with an emphasis on debris and Thermal Protection System (TPS) damage characterization, are described herein. Several CAIB recommendations and Space Shuttle Program directives deal with the mitigation of external tank foam insulation as a debris source, including material characterization as well as potential design changes, and an understanding of Orbiter TPS material characteristics, damage scenarios, and repair options. Ames, Glenn, and Langley Research Centers have performed analytic studies, conducted experimental testing, and developed new technologies, analysis tools, and hardware to contribute to each of these recommendations. For the External Tank (ET), these include studies of spray-on foam insulation (SOFI), investigations of potential design changes, and applications of advanced non-destructive evaluation (NDE) technologies to understand ET TPS shedding during liftoff and ascent. The end-to-end debris assessment included transport analysis to determine the probabilities of impact for various debris sources. For the Orbiter, methods were developed, and validated through experimental testing, to determine thresholds for potential damage of Orbiter TPS components. Analysis tools were developed and validated for on-orbit TPS damage assessments, especially in the area of aerothermal environments. Advanced NDE technologies were also applied to the Orbiter TPS components, including sensor technologies to detect wing leading edge impacts during liftoff and ascent. Work is continuing to develop certified TPS repair options and to develop improved methodologies for reinforced carbon-carbon (RCC) damage progression to assist in on-orbit repair decision philosophy.

  6. Nondestructive Evaluation of Foam Insulation for the External Tank Return to Flight

    NASA Technical Reports Server (NTRS)

    Walker, James L.; Richter, Joel D.

    2006-01-01

    Nondestructive evaluation methods have been developed to identify defects in the foam thermal protection system (TPS) of the Space Shuttle External Tank (ET). Terahertz imaging and backscatter radiography have been brought from prototype lab systems to production hardened inspection tools in just a few years. These methods have been demonstrated to be capable of detecting void type defects under many inches of foam which, if not repaired, could lead to detrimental foam loss. The evolution of these methods from lab tools to implementation on the ET will be discussed.

  7. Review of the MDF-LSA 100 Spray Decontamination System

    DTIC Science & Technology

    2011-12-01

    decontamination technology. In October 2000, SNL received funding from the U.S. Department of Energy’s and National Nuclear Security Administration’s...UNCLASSIFIED DSTO-GD-0662 The MDF-LSA 200 is supplied or created as a foam, liquid or aerosol. The foam can be sprayed from handheld canisters . When the foam...DSTO Publications Repository http://dspace.dsto.defence.gov.au/dspace/ 14. RELEASE AUTHORITY Chief, Human Protection and Performance

  8. The House that NASA Built

    NASA Technical Reports Server (NTRS)

    1977-01-01

    Tech House, located at NASA's Langley Research Center, Hampton, Virginia, is a demonstration project in which aerospace and commercial building technology are combined to produce an energy-efficient home. Advanced technology offers savings to the family in utility costs and energy conservation. Solar panels on the roof of tech house provide the principal energy saving. They capture the sun's rays to heat water in pipes that run through the solar collectors. The heated water is then stored in a large, well insulated underground tank. A heat exchanger extracts beat from the water and blows it through ducts to warm the house. Tech House is well insulated for energy savings. The principal insulation is fireproof Tripolymer foam which is sprayed onto walls and ceilings in thicknesses up to six inches.

  9. 29 CFR 1910.163 - Fixed extinguishing systems, water spray and foam.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ....160. This section does not apply to automatic sprinkler systems which are covered under § 1910.159. (b...] Other Fire Protection Systems ... 29 Labor 5 2012-07-01 2012-07-01 false Fixed extinguishing systems, water spray and foam. 1910.163...

  10. 29 CFR 1910.163 - Fixed extinguishing systems, water spray and foam.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ....160. This section does not apply to automatic sprinkler systems which are covered under § 1910.159. (b...] Other Fire Protection Systems ... 29 Labor 5 2014-07-01 2014-07-01 false Fixed extinguishing systems, water spray and foam. 1910.163...

  11. Development of test systems for characterizing emissions from spray polyurethane foam insulation (SPFI)

    EPA Science Inventory

    The relationship between onsite manufacture of spray polyurethane foam insulation (SPFI) and potential exposures to diisocyanates, amines, flame retardants (FRs), blowing agents, aldehydes and other organic compounds that may be emitted from SPFI is not well understood. EPA is de...

  12. KSC-07pd0849

    NASA Image and Video Library

    2007-04-09

    KENNEDY SPACE CENTER, FLA. -- In the Vehicle Assembly Building, United Space Alliance technicians Brenda Morris and Brian Williams are applying foam and molds on Space Shuttle Atlantis' external tank to areas damaged by hail. The white hole with a red circle around it (upper right) is a hole prepared for molding and material application. The red material is sealant tape so the mold doesn't leak when the foam rises against the mold. The white/translucent square mold is an area where the foam has been applied and the foam has risen and cured against the mold surface. In late February, Atlantis' external tank received hail damage during a severe thunderstorm that passed through the Kennedy Space Center Launch Complex 39 area. The hail caused visible divots in the giant tank's foam insulation as well as minor surface damage to about 26 heat shield tiles on the shuttle's left wing. The March launch was postponed and has not yet been rescheduled due to the repair process. Photo credit: NASA/George Shelton

  13. Effect of Porosity Content of Arc-Sprayed Alloy 625 Skins on the Flexural Behavior of Nickel Foam Core Sandwich Structures

    NASA Astrophysics Data System (ADS)

    Salavati, S.; Pershin, L.; Coyle, T. W.; Mostaghimi, J.

    2015-01-01

    Metallic foam core sandwich structures have been of particular interest for engineering applications in recent decades because of their unique mechanical and physical properties. Thermal spraying techniques have been recently introduced as a novel low-cost method for production of these structures with complex shapes. One of the potential applications of the metallic foam core sandwich structures prepared by thermal spray techniques is as heat shield devices. Open porosity in the microstructure of the coating may allow the cooling efficiency of the heat shield to be improved through the film cooling phenomenon. A modified twin wire-arc spraying process was employed to deposit high temperature resistant alloy 625 coatings with a high percentage of the open porosity. The effect of skin porosity on the mechanical properties (flexural rigidity) of the sandwich structures was studied using a four-point bending test. It was concluded from the four-point bending test results that increase in the porosity content of the coatings leads to decrease in the flexural rigidity of the sandwich panels. The ductility of the porous and conventional arc-sprayed alloy 625 coatings was improved after heat treatment at 1100 °C for 3 h.

  14. KSC-06pd0685

    NASA Image and Video Library

    2006-04-18

    KENNEDY SPACE CENTER, FLA. -- Lockheed Martin technicians in the Vehicle Assembly Building at NASA's Kennedy Space Center apply new foam over the manhole cover on the lower end of external tank No. 119. The manhole was removed to access the area where the tank's four liquid hydrogen engine cutoff sensors were replaced. Once reinstalled, the manhole required new foam to be applied. The tank is being prepared to launch Space Shuttle Discovery on mission STS-121 in July. Photo credit: NASA/Jim Grossmann

  15. KSC-07pd0928

    NASA Image and Video Library

    2007-04-25

    KENNEDY SPACE CENTER, FLA. -- In the Vehicle Assembly Building, workers check foam repairs on Atlantis' external tank. In late February, Atlantis' external tank received hail damage during a severe thunderstorm that passed through the Kennedy Space Center Launch Complex 39 area. The hail caused visible divots in the giant tank's foam insulation as well as minor surface damage to about 26 heat shield tiles on the shuttle's left wing. The launch now is targeted for June 8. Photo credit: NASA/Jack Pfaller

  16. Manual Fire Suppression Methods on Typical Machinery Space Spray Fires

    DTIC Science & Technology

    1990-07-31

    Aqueous Film Forming Foam Manuscnpt approved April 25, 1990. ( AFFF ), has been incorporated in machinery space fire protection systems to...distribution unlimited. 13. ABSTRACT (Maximum 200 words) A series of tests was conducted to evaluate the effectiveness of Aqueous Film Forming Foami ( AFFF ...machinery space fire protection systems to control running fuel and fuel spray fires (PKP side of TAFES), and bilge fires ( aqueous film forming foam

  17. Improvement of foam breaking and oxygen-transfer performance in a stirred-tank fermenter.

    PubMed

    Takesono, Satoshi; Onodera, Masayuki; Toda, Kiyoshi; Yoshida, Masanori; Yamagiwa, Kazuaki; Ohkawa, Akira

    2006-03-01

    This study examined a stirred-tank fermenter (STF) containing low-viscosity foaming liquids with an agitation impeller and foam-breaking impeller mounted on the same shaft. Results showed that the performance of the foam-breaking impeller can be improved by changing a conventional six-blade turbine impeller into a rod impeller as the agitation impeller. The volumetric oxygen-transfer coefficient, kLa, in the mechanical foam-control method (MFM) using a six-blade vaned disk as the foam-breaking impeller in the STF with the rod impeller was approximately five times greater than that of the chemical foam-control method (CFM) adding an anti-foaming agent in the STF with the six-blade turbine impeller. Application of the present method to the cultivation of Saccharomyces cerevisiae K-7 demonstrated that the cultivation time up to the maximum cell concentration was remarkably shorter than that achieved using a conventional CFM.

  18. Sloshing of a bubbly magma reservoir as a mechanism of triggered eruptions

    NASA Astrophysics Data System (ADS)

    Namiki, Atsuko; Rivalta, Eleonora; Woith, Heiko; Walter, Thomas R.

    2016-06-01

    Large earthquakes sometimes activate volcanoes both in the near field as well as in the far field. One possible explanation is that shaking may increase the mobility of the volcanic gases stored in magma reservoirs and conduits. Here experimentally and theoretically we investigate how sloshing, the oscillatory motion of fluids contained in a shaking tank, may affect the presence and stability of bubbles and foams, with important implications for magma conduits and reservoirs. We adopt this concept from engineering: severe earthquakes are known to induce sloshing and damage petroleum tanks. Sloshing occurs in a partially filled tank or a fully filled tank with density-stratified fluids. These conditions are met at open summit conduits or at sealed magma reservoirs where a bubbly magma layer overlays a newly injected denser magma layer. We conducted sloshing experiments by shaking a rectangular tank partially filled with liquids, bubbly fluids (foams) and fully filled with density-stratified fluids; i.e., a foam layer overlying a liquid layer. In experiments with foams, we find that foam collapse occurs for oscillations near the resonance frequency of the fluid layer. Low viscosity and large bubble size favor foam collapse during sloshing. In the layered case, the collapsed foam mixes with the underlying liquid layer. Based on scaling considerations, we constrain the conditions for the occurrence of foam collapse in natural magma reservoirs. We find that seismic waves with lower frequencies < 1 Hz, usually excited by large earthquakes, can resonate with magma reservoirs whose width is > 0.5 m. Strong ground motion > 0.1 m s- 1 can excite sloshing with sufficient amplitude to collapse a magma foam in an open conduit or a foam overlying basaltic magma in a closed magma reservoir. The gas released from the collapsed foam may infiltrate the rock or diffuse through pores, enhancing heat transfer, or may generate a gas slug to cause a magmatic eruption. The overturn in the magma reservoir provides new nucleation sites which may help to prepare a following/delayed eruption. Mt. Fuji erupted 49 days after the large Hoei earthquake (1707) both dacitic and basaltic magmas. The eruption might have been triggered by magma mixing through sloshing.

  19. Balanced-Rotating-Spray Tank-And-Pipe-Cleaning System

    NASA Technical Reports Server (NTRS)

    Thaxton, Eric A.; Caimi, Raoul E. B.

    1995-01-01

    Spray head translates and rotates to clean entire inner surface of tank or pipe. Cleansing effected by three laterally balanced gas/liquid jets from spray head that rotates about longitudinal axis. Uses much less liquid. Cleaning process in system relies on mechanical action of jets instead of contaminant dissolution. Eliminates very difficult machining needed to make multiple converging/diverging nozzles within one spray head. Makes nozzle much smaller. Basic two-phase-flow, supersonic-nozzle design applied to other spray systems for interior or exterior cleaning.

  20. Ventilation Guidance To Promote the Safe Use of Spray Polyurethane Foam (SPF) Insulation, Incluyendo la Versión de Español

    EPA Pesticide Factsheets

    This guidance describes basic ventilation principles and strategies to help protect workers and building occupants and promote the safe use of spray polyurethane foam (SPF) insulation. Guia para la ventilacion sobre la application del aerosol de espuma.

  1. 46 CFR 13.121 - Courses for tankerman endorsements.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... (open and closed). (vii) Rules of the Coast Guard governing operations in general and prevention of..., carbon dioxide (CO2), foam... X Halogenated hydrocarbons X Pressure-water spray system in special..., spray, fog, and flooding) X Foam (high, medium and low expansion) X Carbon dioxide (CO2) X X Halon X...

  2. 46 CFR 13.121 - Courses for tankerman endorsements.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... (open and closed). (vii) Rules of the Coast Guard governing operations in general and prevention of..., carbon dioxide (CO2), foam... X Halogenated hydrocarbons X Pressure-water spray system in special..., spray, fog, and flooding) X Foam (high, medium and low expansion) X Carbon dioxide (CO2) X X Halon X...

  3. 46 CFR 13.121 - Courses for tankerman endorsements.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... (open and closed). (vii) Rules of the Coast Guard governing operations in general and prevention of..., carbon dioxide (CO2), foam... X Halogenated hydrocarbons X Pressure-water spray system in special..., spray, fog, and flooding) X Foam (high, medium and low expansion) X Carbon dioxide (CO2) X X Halon X...

  4. KSC-06pd0684

    NASA Image and Video Library

    2006-04-18

    KENNEDY SPACE CENTER, FLA. -- Lockheed Martin technicians in the Vehicle Assembly Building at NASA's Kennedy Space Center begin to apply new foam over the manhole cover on the lower end of external tank No. 119. The manhole was removed to access the area where the tank's four liquid hydrogen engine cutoff sensors were replaced. Once reinstalled, the manhole required new foam to be applied. The tank is being prepared to launch Space Shuttle Discovery on mission STS-121 in July. Photo credit: NASA/Jim Grossmann

  5. KSC-06pd0682

    NASA Image and Video Library

    2006-04-18

    KENNEDY SPACE CENTER, FLA. -- Lockheed Martin technicians in the Vehicle Assembly Building at NASA's Kennedy Space Center prepare for the application of new foam over the manhole cover on the lower end of external tank No. 119. The manhole was removed to access the area where the tank's four liquid hydrogen engine cutoff sensors were replaced. Once reinstalled, the manhole required new foam to be applied. The tank is being prepared to launch Space Shuttle Discovery on mission STS-121 in July. Photo credit: NASA/Jim Grossmann

  6. KSC-06pd0683

    NASA Image and Video Library

    2006-04-18

    KENNEDY SPACE CENTER, FLA. -- Lockheed Martin technicians in the Vehicle Assembly Building at NASA's Kennedy Space Center prepare for the application of new foam over the manhole cover on the lower end of external tank No. 119. The manhole was removed to access the area where the tank's four liquid hydrogen engine cutoff sensors were replaced. Once reinstalled, the manhole required new foam to be applied. The tank is being prepared to launch Space Shuttle Discovery on mission STS-121 in July. Photo credit: NASA/Jim Grossmann

  7. KSC-07pd0927

    NASA Image and Video Library

    2007-04-25

    KENNEDY SPACE CENTER, FLA. -- In the Vehicle Assembly Building, foam repairs on Atlantis' external tank include sanding and inspection, as seen here. In late February, Atlantis' external tank received hail damage during a severe thunderstorm that passed through the Kennedy Space Center Launch Complex 39 area. The hail caused visible divots in the giant tank's foam insulation as well as minor surface damage to about 26 heat shield tiles on the shuttle's left wing. The launch now is targeted for June 8. Photo credit: NASA/Jack Pfaller

  8. KSC-07pd0929

    NASA Image and Video Library

    2007-04-25

    KENNEDY SPACE CENTER, FLA. -- In the Vehicle Assembly Building, a worker carefully sands foam repairs on Atlantis' external tank. In late February, Atlantis' external tank received hail damage during a severe thunderstorm that passed through the Kennedy Space Center Launch Complex 39 area. The hail caused visible divots in the giant tank's foam insulation as well as minor surface damage to about 26 heat shield tiles on the shuttle's left wing. The launch now is targeted for June 8. Photo credit: NASA/Jack Pfaller

  9. Comprehensive Shuttle Foam Debris Reduction Strategies

    NASA Technical Reports Server (NTRS)

    Semmes, Edmund B.

    2007-01-01

    The Columbia Accident Investigation Board (CAIB) was clear in its assessment of the loss of the Space Shuttle Columbia on February 3, 2003. Foam liberated from the External Tank (ET) impacting the brittle wing leading edge (WLE) of the orbiter causing the vehicle to disintegrate upon re-entry. Naturally, the CAB pointed out numerous issues affecting this exact outcome in hopes of correcting systems of systems failures any one of which might have altered the outcome. However, Discovery s recent return to flight (RTF) illustrates the primacy of erosion of foam and the risk of future undesirable outcomes. It is obvious that the original RTF focused approach to this problem was not equal to a comprehensive foam debris reduction activity consistent with the high national value of the Space Shuttle assets. The root cause is really very simple when looking at the spray-on foam insulation for the entire ET as part of the structure (e.g., actual stresses > materials allowable) rather than as some sort of sizehime limited ablator. This step is paramount to accepting the CAB recommendation of eliminating debris or in meeting any level of requirements due to the fundamental processes ensuring structural materials maintain their integrity. Significant effort has been expended to identify root cause of the foam debris In-Flight Anomaly (FA) of STS-114. Absent verifiable location specific data pre-launch (T-0) and in-flight, only a most probable cause can be identified. Indeed, the literature researched corroborates NASNTM-2004-2 13238 disturbing description of ill defined materials characterization, variable supplier constituents and foam processing irregularities. Also, foam is sensitive to age and the exposed environment making baseline comparisons difficult without event driven data. Conventional engineering processes account for such naturally occurring variability by always maintaining positive margins. Success in a negative margin range is not consistently achieved. Looking at the ET S spray-on foam insulation as part of the structural system (e.g., glass half full mentality) will create an environment where ET debris levels as low as reasonably achievable (ALARA) can be realized. ALARA is a NASA requirements philosophy deployed for the complex, mission altering radiation exposure requirements for life safety of astronauts. In the Shuttle s case, reasonableness is established by exhaustive engineering rigor, allowable debris size/quantity, technology maturity and programmatic constraints. A more robust urethane foam thermal protection system (TPS) will enhance the hctionality of the new Ares I Crew Launch Vehicle (CLV) Upper Stage. This paper will outline the strategy for a comprehensive effort to reduce ET foam debris and outline steps leading to an improved foam TPS. The NASA must remain committed to such an approach no matter what becomes of the next flight s actual debris field lest we fall back into a false sense of security. This commitment along with full implementation of all the other CAB recommendations such as orbiter hardening will significantly improve the Shuttle system, the engineering workforce, future capabilities & alternate policy offramps, national human resource protection, high value national asset protection and increase the level of service to the overall NASA mission.

  10. Repairing the damage to Atlantis' External Tank

    NASA Image and Video Library

    2007-03-07

    In high bay 1 of the Vehicle Assembly Building, a technician marks off an area for inspection on Atlantis' external tank. A severe thunderstorm with golf ball-sized hail caused visible divots in the giant tank's foam insulation and minor surface damage to about 26 heat shield tiles on the shuttle's left wing. Further evaluation of the tank is necessary to get an accurate accounting of foam damage and determine the type of repair required and the time needed for that work. A new target launch date has not been determined, but teams will focus on preparing Atlantis for liftoff in late April on mission STS-117.

  11. Repairing the damage to Atlantis' External Tank

    NASA Image and Video Library

    2007-03-07

    Technicians in the Vehicle Assembly Building prepare materials that will be used during repair of the nose cone on Atlantis' external tank. A severe thunderstorm with golf ball-sized hail caused visible divots in the giant tank's foam insulation and minor surface damage to about 26 heat shield tiles on the shuttle's left wing. Further evaluation of the tank is necessary to get an accurate accounting of foam damage and determine the type of repair required and the time needed for that work. A new target launch date has not been determined, but teams will focus on preparing Atlantis for liftoff in late April on mission STS-117.

  12. Space Shuttle Projects

    NASA Image and Video Library

    2004-09-13

    The Space Shuttle External Tank 120 is shown here during transfer in NASA’s Michoud Assembly Facility in New Orleans. Slated for launch on the Orbiter Discovery scheduled for next Spring, the tank will be erected vertically in preparation for its new foam application process on the liquid hydrogen tank-to-inter tank flange area, a tank structural connection point. The foam will be applied with an enhanced finishing procedure that requires two technicians, one for a new mold-injection procedure to the intertank’s ribbing and one for real-time videotaped surveillance of the process. Marshall Space Flight Center played a significant role in the development of the new application process designed to replace the possible debris shedding source previously used.

  13. Space Shuttle Projects

    NASA Image and Video Library

    2004-09-13

    The Space Shuttle External Tank 120 is shown here in its vertical position in NASA’s Michoud Assembly Facility in New Orleans. Slated for launch on the Orbiter Discovery scheduled for next Spring, the tank is in position for its new foam application process on the liquid hydrogen tank-to-inter tank flange area, a tank structural connection point. The foam will be applied with an enhanced finishing procedure that requires two technicians, one for a new mold-injection procedure to the intertank’s ribbing and one for real-time videotaped surveillance of the process. Marshall Space Flight Center played a significant role in the development of the new application process designed to replace the possible debris shedding source previously used.

  14. 29 CFR 1910.163 - Fixed extinguishing systems, water spray and foam.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 29 Labor 5 2013-07-01 2013-07-01 false Fixed extinguishing systems, water spray and foam. 1910.163 Section 1910.163 Labor Regulations Relating to Labor (Continued) OCCUPATIONAL SAFETY AND HEALTH ADMINISTRATION, DEPARTMENT OF LABOR OCCUPATIONAL SAFETY AND HEALTH STANDARDS Fire Protection Fixed Fire Suppression Equipment § 1910.163 Fixed...

  15. Foam-machining tool with eddy-current transducer

    NASA Technical Reports Server (NTRS)

    Copper, W. P.

    1975-01-01

    Three-cutter machining system for foam-covered tanks incorporates eddy-current sensor. Sensor feeds signal to numerical controller which programs rotational and vertical axes of sensor travel, enabling cutterhead to profile around tank protrusions.

  16. 46 CFR 108.469 - Quantity of foam producing materials.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... at least 5 minutes at each outlet; and (2) In a space must have enough foam producing material to... or space, the system need have only enough foam producing material to cover the largest space that the system covers or, if the liquid surface of a tank covered by the system is larger, the tank with...

  17. 46 CFR 108.469 - Quantity of foam producing materials.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... at least 5 minutes at each outlet; and (2) In a space must have enough foam producing material to... or space, the system need have only enough foam producing material to cover the largest space that the system covers or, if the liquid surface of a tank covered by the system is larger, the tank with...

  18. 46 CFR 108.469 - Quantity of foam producing materials.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... at least 5 minutes at each outlet; and (2) In a space must have enough foam producing material to... or space, the system need have only enough foam producing material to cover the largest space that the system covers or, if the liquid surface of a tank covered by the system is larger, the tank with...

  19. 46 CFR 108.469 - Quantity of foam producing materials.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... at least 5 minutes at each outlet; and (2) In a space must have enough foam producing material to... or space, the system need have only enough foam producing material to cover the largest space that the system covers or, if the liquid surface of a tank covered by the system is larger, the tank with...

  20. 46 CFR 108.469 - Quantity of foam producing materials.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... at least 5 minutes at each outlet; and (2) In a space must have enough foam producing material to... or space, the system need have only enough foam producing material to cover the largest space that the system covers or, if the liquid surface of a tank covered by the system is larger, the tank with...

  1. Insulating Foams Save Money, Increase Safety

    NASA Technical Reports Server (NTRS)

    2009-01-01

    Scientists at Langley Research Center created polyimide foam insulation for reusable cryogenic propellant tanks on the space shuttle. Meanwhile, a small Hialeah, Florida-based business, PolyuMAC Inc., was looking for advanced foams to use in the customized manufacturing of acoustical and thermal insulation. The company contacted NASA, licensed the material, and then the original inventors worked with the company's engineers to make a new material that was better for both parties. The new version, a high performance, flame retardant, flexible polyimide foam, is used for insulating NASA cryogenic propellant tanks and shows promise for use on watercraft, aircraft, spacecraft, electronics and electrical products, automobiles and automotive products, recreation equipment, and building and construction materials.

  2. Polyurethane Masks Large Areas in Electroplating

    NASA Technical Reports Server (NTRS)

    Beasley, J. L.

    1985-01-01

    Polyurethane foam provides effective mask in electroplating of copper or nickel. Thin layer of Turco maskant painted on area to be masked: Layer ensures polyurethane foam removed easily after served its purpose. Component A, isocyanate, and component B, polyol, mixed together and brushed or sprayed on mask area. Mixture reacts, yielding polyurethane foam. Foam prevents deposition of nickel or copper on covered area. New method saves time, increases productivity and uses less material than older procedures.

  3. A water blown urethane insulation for use in cryogenic environments

    NASA Technical Reports Server (NTRS)

    Blevins, Elana; Sharpe, Jon

    1995-01-01

    Thermal Protection Systems (TPS) of NASA's Space Shuttle External Tank include polyurethane and polyisocyanurate modified polyurethane foam insulations. These insulations, currently foamed with CFC 11 blowing agent, serve to maintain cryogenic propellant quality, maintain the external tank structural temperature limits, and minimize the formation of ice and frost that could potentially damage the ceramic insulation on the space shuttle orbiter. During flight the external tank insulations are exposed to mechanical, thermal and acoustical stresses. TPS must pass cryogenic flexure and substrate adhesion tests at -253 C, aerothermal and radiant heating tests at fluxes up to approximately 14 kilowatts per square meter, and thermal conductivity tests at cryogenic and elevated temperatures. Due to environmental concerns, the polyurethane insulation industry and the External Tank Project are tasked with replacing CFC 11. The flight qualification of foam insulations employing HCFC 141b as a foaming agent is currently in progress; HCFC 141b blown insulations are scheduled for production implementation in 1995. Realizing that the second generation HCFC blowing agents are an interim solution, the evaluation of third generation blowing agents with zero ozone depletion potential is underway. NASA's TPS Materials Research Laboratory is evaluating third generation blowing agents in cryogenic insulations for the External Tank; one option being investigated is the use of water as a foaming agent. A dimensionally stable insulation with low friability, good adhesion to cryogenic substrates, and acceptable thermal conductivity has been developed with low viscosity materials that are easily processed in molding applications. The development criteria, statistical experimental approach, and resulting foam properties will be presented.

  4. KSC-08pd0066

    NASA Image and Video Library

    2008-01-17

    KENNEDY SPACE CENTER, FLA. -- On Launch Pad 39A at NASA's Kennedy Space Center, foam is being replaced around the engine cutoff, or ECO, sensor system connector and wiring on space shuttle Atlantis' external tank. The foam was removed to enable engineers to remove and replace a feed-through ECO sensor connector on the tank. The feed-through connector passes the wires from the inside of the tank to the outside. Results of a tanking test on Dec. 18 pointed to an open circuit in the feed-through connector wiring, which is located at the base of the tank. The pins in the replacement connector were precisely soldered to create a connection that allows sensors inside the tank to send signals to the computers onboard Atlantis. The launch date for the shuttle's STS-122 mission has now been targeted for Feb. 7. Photo credit: NASA/Kim Shiflett

  5. KSC-08pd0067

    NASA Image and Video Library

    2008-01-17

    KENNEDY SPACE CENTER, FLA. -- On Launch Pad 39A at NASA's Kennedy Space Center, foam is being replaced around the engine cutoff, or ECO, sensor system connector and wiring on space shuttle Atlantis' external tank. The foam was removed to enable engineers to remove and replace a feed-through ECO sensor connector on the tank. The feed-through connector passes the wires from the inside of the tank to the outside. Results of a tanking test on Dec. 18 pointed to an open circuit in the feed-through connector wiring, which is located at the base of the tank. The pins in the replacement connector were precisely soldered to create a connection that allows sensors inside the tank to send signals to the computers onboard Atlantis. The launch date for the shuttle's STS-122 mission has now been targeted for Feb. 7. Photo credit: NASA/Kim Shiflett

  6. Stabilization of Live Attenuated Influenza Vaccines by Freeze Drying, Spray Drying, and Foam Drying.

    PubMed

    Lovalenti, Phillip M; Anderl, Jeff; Yee, Luisa; Nguyen, Van; Ghavami, Behnaz; Ohtake, Satoshi; Saxena, Atul; Voss, Thomas; Truong-Le, Vu

    2016-05-01

    The goal of this research is to develop stable formulations for live attenuated influenza vaccines (LAIV) by employing the drying methods freeze drying, spray drying, and foam drying. Formulated live attenuated Type-A H1N1 and B-strain influenza vaccines with a variety of excipient combinations were dried using one of the three drying methods. Process and storage stability at 4, 25 and 37°C of the LAIV in these formulations was monitored using a TCID50 potency assay. Their immunogenicity was also evaluated in a ferret model. The thermal stability of H1N1 vaccine was significantly enhanced through application of unique formulation combinations and drying processes. Foam dried formulations were as much as an order of magnitude more stable than either spray dried or freeze dried formulations, while exhibiting low process loss and full retention of immunogenicity. Based on long-term stability data, foam dried formulations exhibited a shelf life at 4, 25 and 37°C of >2, 1.5 years and 4.5 months, respectively. Foam dried LAIV Type-B manufactured using the same formulation and process parameters as H1N1 were imparted with a similar level of stability. Foam drying processing methods with appropriate selection of formulation components can produce an order of magnitude improvement in LAIV stability over other drying methods.

  7. Repairing the damage to Atlantis' External Tank

    NASA Image and Video Library

    2007-03-07

    On an upper level of high bay 1 of the Vehicle Assembly Building, technicians prepare the area around the nose cone (left) of Atlantis' external tank that will undergo repair for hail damage. A severe thunderstorm with golf ball-sized hail caused visible divots in the giant tank's foam insulation and minor surface damage to about 26 heat shield tiles on the shuttle's left wing. Further evaluation of the tank is necessary to get an accurate accounting of foam damage and determine the type of repair required and the time needed for that work. A new target launch date has not been determined, but teams will focus on preparing Atlantis for liftoff in late April on mission STS-117.

  8. Repairing the damage to Atlantis' External Tank

    NASA Image and Video Library

    2007-03-07

    On an upper level of high bay 1 of the Vehicle Assembly Building, technicians place protective material around the nose cone of Atlantis' external tank. The nose cone will undergo repair for hail damage. A severe thunderstorm with golf ball-sized hail caused visible divots in the giant tank's foam insulation and minor surface damage to about 26 heat shield tiles on the shuttle's left wing. Further evaluation of the tank is necessary to get an accurate accounting of foam damage and determine the type of repair required and the time needed for that work. A new target launch date has not been determined, but teams will focus on preparing Atlantis for liftoff in late April on mission STS-117.

  9. Repairing the damage to Atlantis' External Tank

    NASA Image and Video Library

    2007-03-07

    On an upper level of high bay 1 of the Vehicle Assembly Building, technicians prepare the area around the nose cone (foreground) of Atlantis' external tank that will undergo repair for hail damage. A severe thunderstorm with golf ball-sized hail caused visible divots in the giant tank's foam insulation and minor surface damage to about 26 heat shield tiles on the shuttle's left wing. Further evaluation of the tank is necessary to get an accurate accounting of foam damage and determine the type of repair required and the time needed for that work. A new target launch date has not been determined, but teams will focus on preparing Atlantis for liftoff in late April on mission STS-117.

  10. Erosion of polyurethane insulation.

    NASA Technical Reports Server (NTRS)

    Kraus, S.

    1973-01-01

    Detailed description of the test program in which erosion of the spray foam insulation used in the S-II stage of the Saturn-V Apollo launch vehicle was investigated. The behavior of the spray foam was investigated at the elevated temperature and static pressure appropriate to the S-II stage environment, but in the absence of the aerodynamic shear stress.

  11. Checklist of Safe Work Practices for Spray Polyurethane Foam (SPF) for Contractors, Incluyendo la Versión de Español

    EPA Pesticide Factsheets

    A contractor checklist aimed at helping spray polyurethane foam (SPF) professional contractors protect themselves, workers and others. Guía de las prácticas seguras en el lugar de trabajo para la aplicación del aerosol de espuma aislante de poliuretano.

  12. The Evolution of Nondestructive Evaluation Methods for the Space Shuttle External Tank Thermal Protection System

    NASA Technical Reports Server (NTRS)

    Walker, James L.; Richter, Joel D.

    2006-01-01

    Three nondestructive evaluation methods are being developed to identify defects in the foam thermal protection system (TPS) of the Space Shuttle External Tank (ET). Shearography is being developed to identify shallow delaminations, shallow voids and crush damage in the foam while terahertz imaging and backscatter radiography are being developed to identify voids and cracks in thick foam regions. The basic theory of operation along with factors affecting the results of these methods will be described. Also, the evolution of these methods from lab tools to implementation on the ET will be discussed. Results from both test panels and flight tank inspections will be provided to show the range in defect sizes and types that can be readily detected.

  13. KSC-07pd0885

    NASA Image and Video Library

    2007-04-13

    KENNEDY SPACE CENTER, FLA. -- In the Vehicle Assembly Building, markers show the hail damage being repaired on the external tank of Space Shuttle Atlantis. The white hole with a red circle around it is a hole prepared for molding and material application. The red material is sealant tape so the mold doesn't leak when the foam rises against the mold. The white/translucent square mold is an area where the foam has been applied and the foam has risen and cured against the mold surface. The area will be de-molded and sanded flush with the adjacent area. In late February, Atlantis' external tank received hail damage during a severe thunderstorm that passed through the Kennedy Space Center Launch Complex 39 area. The hail caused visible divots in the giant tank's foam insulation as well as minor surface damage to about 26 heat shield tiles on the shuttle's left wing. The launch now is targeted for June 8. Photo credit: NASA/George Shelton

  14. KSC-07pd0848

    NASA Image and Video Library

    2007-04-09

    KENNEDY SPACE CENTER, FLA. -- In the Vehicle Assembly Building, markers show the hail damage being repaired on the external tank of Space Shuttle Atlantis. The white hole with a red circle around it is a hole prepared for molding and material application. The red material is sealant tape so the mold doesn't leak when the foam rises against the mold. The white/translucent square mold is an area where the foam has been applied and the foam has risen and cured against the mold surface. The area will be de-molded and sanded flush the with adjacent area. In late February, Atlantis' external tank received hail damage during a severe thunderstorm that passed through the Kennedy Space Center Launch Complex 39 area. The hail caused visible divots in the giant tank's foam insulation as well as minor surface damage to about 26 heat shield tiles on the shuttle's left wing. The March launch was postponed and has not yet been rescheduled due to the repair process. Photo credit: NASA/George Shelton

  15. EPA SPF Insulation Research Update | Science Inventory | US ...

    EPA Pesticide Factsheets

    This is a non-technical (no data) presentation that is intended to inform ACC/CPI about our intended approach to full-scale emissions testing that includes the application of spray foam in an environmental chamber. The presentation describes the approach to emissions characterization, types of measurement systems to be employed, and expected outcomes from the planned tests. Purpose of this presentation is to update industry stakeholders (American Chemistry Council, Center for Polyurethanes) on status of the spray polyurethane foam insulation emissions methods development task.

  16. Aircraft Hangar Fire Suppression System Evaluation-Intermediate- Scale Studies

    DTIC Science & Technology

    1999-12-23

    aqueous film forming foam ( AFFF ) extinguishing systems [1]. The overhead AFFF system typically consists of standard closed head sprinklers that...of Water Spray on Fire-Fighting Foam ," Fire Journal, 63 (6), November 1969. 5. MIL-F-24385F, "Fire Extinguishing Agent, Aqueous Film Forming Foam ...extinguishing capability of the foam and the ability of the blanket to resist burnback. When AFFF is applied over a flammable liquid spill

  17. KSC-08pd0062

    NASA Image and Video Library

    2008-01-16

    KENNEDY SPACE CENTER, FLA. -- On Launch Pad 39A at NASA's Kennedy Space Center, foam insulation is being trimmed for placement around the engine cutoff, or ECO, sensor system connector and wiring on space shuttle Atlantis' external tank. The foam was removed to enable engineers to remove and replace a feed-through ECO sensor connector on the tank. The feed-through connector passes the wires from the inside of the tank to the outside. Results of a tanking test on Dec. 18 pointed to an open circuit in the feed-through connector wiring, which is located at the base of the tank. The pins in the replacement connector were precisely soldered to create a connection that allows sensors inside the tank to send signals to the computers onboard Atlantis. The launch date for the shuttle's STS-122 mission has now been targeted for Feb. 7. Photo credit: NASA/Kim Shiflett

  18. KSC-08pd0064

    NASA Image and Video Library

    2008-01-16

    KENNEDY SPACE CENTER, FLA. -- On Launch Pad 39A at NASA's Kennedy Space Center, foam insulation is being trimmed for placement around the engine cutoff, or ECO, sensor system connector and wiring on space shuttle Atlantis' external tank. The foam was removed to enable engineers to remove and replace a feed-through ECO sensor connector on the tank. The feed-through connector passes the wires from the inside of the tank to the outside. Results of a tanking test on Dec. 18 pointed to an open circuit in the feed-through connector wiring, which is located at the base of the tank. The pins in the replacement connector were precisely soldered to create a connection that allows sensors inside the tank to send signals to the computers onboard Atlantis. The launch date for the shuttle's STS-122 mission has now been targeted for Feb. 7. Photo credit: NASA/Kim Shiflett

  19. KSC-08pd0063

    NASA Image and Video Library

    2008-01-16

    KENNEDY SPACE CENTER, FLA. -- On Launch Pad 39A at NASA's Kennedy Space Center, foam insulation is being trimmed for placement around the engine cutoff, or ECO, sensor system connector and wiring on space shuttle Atlantis' external tank. The foam was removed to enable engineers to remove and replace a feed-through ECO sensor connector on the tank. The feed-through connector passes the wires from the inside of the tank to the outside. Results of a tanking test on Dec. 18 pointed to an open circuit in the feed-through connector wiring, which is located at the base of the tank. The pins in the replacement connector were precisely soldered to create a connection that allows sensors inside the tank to send signals to the computers onboard Atlantis. The launch date for the shuttle's STS-122 mission has now been targeted for Feb. 7. Photo credit: NASA/Kim Shiflett

  20. KSC-08pd0068

    NASA Image and Video Library

    2008-01-17

    KENNEDY SPACE CENTER, FLA. -- On Launch Pad 39A at NASA's Kennedy Space Center, a technician trims foam placed around the engine cutoff, or ECO, sensor system connector and wiring on space shuttle Atlantis' external tank. The foam was removed to enable engineers to remove and replace a feed-through ECO sensor connector on the tank. The feed-through connector passes the wires from the inside of the tank to the outside. Results of a tanking test on Dec. 18 pointed to an open circuit in the feed-through connector wiring, which is located at the base of the tank. The pins in the replacement connector were precisely soldered to create a connection that allows sensors inside the tank to send signals to the computers onboard Atlantis. The launch date for the shuttle's STS-122 mission has now been targeted for Feb. 7. Photo credit: NASA/Kim Shiflett

  1. KSC-08pd0065

    NASA Image and Video Library

    2008-01-16

    KENNEDY SPACE CENTER, FLA. -- On Launch Pad 39A at NASA's Kennedy Space Center, foam insulation is being trimmed for placement around the engine cutoff, or ECO, sensor system connector and wiring on space shuttle Atlantis' external tank. The foam was removed to enable engineers to remove and replace a feed-through ECO sensor connector on the tank. The feed-through connector passes the wires from the inside of the tank to the outside. Results of a tanking test on Dec. 18 pointed to an open circuit in the feed-through connector wiring, which is located at the base of the tank. The pins in the replacement connector were precisely soldered to create a connection that allows sensors inside the tank to send signals to the computers onboard Atlantis. The launch date for the shuttle's STS-122 mission has now been targeted for Feb. 7. Photo credit: NASA/Kim Shiflett

  2. 46 CFR 34.20-5 - Quantity of foam required-T/ALL.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 1 2012-10-01 2012-10-01 false Quantity of foam required-T/ALL. 34.20-5 Section 34.20-5..., Details § 34.20-5 Quantity of foam required—T/ALL. (a) Area protected. Systems of this type are designed... liters/min per square meter of cargo tanks deck area, where cargo tanks deck area means the maximum...

  3. 46 CFR 34.20-5 - Quantity of foam required-T/ALL.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 1 2013-10-01 2013-10-01 false Quantity of foam required-T/ALL. 34.20-5 Section 34.20-5..., Details § 34.20-5 Quantity of foam required—T/ALL. (a) Area protected. Systems of this type are designed... liters/min per square meter of cargo tanks deck area, where cargo tanks deck area means the maximum...

  4. 46 CFR 34.20-5 - Quantity of foam required-T/ALL.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 1 2014-10-01 2014-10-01 false Quantity of foam required-T/ALL. 34.20-5 Section 34.20-5..., Details § 34.20-5 Quantity of foam required—T/ALL. (a) Area protected. Systems of this type are designed... liters/min per square meter of cargo tanks deck area, where cargo tanks deck area means the maximum...

  5. Repairing the damage to Atlantis' External Tank

    NASA Image and Video Library

    2007-03-07

    On an upper level of high bay 1 of the Vehicle Assembly Building, technicians secure protective material around the base of the nose cone of Atlantis' external tank. The nose cone will undergo repair for hail damage. A severe thunderstorm with golf ball-sized hail caused visible divots in the giant tank's foam insulation and minor surface damage to about 26 heat shield tiles on the shuttle's left wing. Further evaluation of the tank is necessary to get an accurate accounting of foam damage and determine the type of repair required and the time needed for that work. A new target launch date has not been determined, but teams will focus on preparing Atlantis for liftoff in late April on mission STS-117.

  6. Repairing the damage to Atlantis' External Tank

    NASA Image and Video Library

    2007-03-07

    On an upper level of high bay 1 of the Vehicle Assembly Building, technicians move protective material toward the nose cone (foreground) of Atlantis' external tank. The nose cone will undergo repair for hail damage. A severe thunderstorm with golf ball-sized hail caused visible divots in the giant tank's foam insulation and minor surface damage to about 26 heat shield tiles on the shuttle's left wing. Further evaluation of the tank is necessary to get an accurate accounting of foam damage and determine the type of repair required and the time needed for that work. A new target launch date has not been determined, but teams will focus on preparing Atlantis for liftoff in late April on mission STS-117.

  7. Repairing the damage to Atlantis' External Tank

    NASA Image and Video Library

    2007-03-07

    On an upper level of high bay 1 of the Vehicle Assembly Building, technicians secure protective material around Atlantis' external tank. The preparations are for future repair work of the hail damage that happened Feb. 27. A severe thunderstorm with golf ball-sized hail caused visible divots in the giant tank's foam insulation and minor surface damage to about 26 heat shield tiles on the shuttle's left wing. Further evaluation of the tank is necessary to get an accurate accounting of foam damage and determine the type of repair required and the time needed for that work. A new target launch date has not been determined, but teams will focus on preparing Atlantis for liftoff in late April on mission STS-117.

  8. 7 CFR 2902.17 - Plastic insulating foam for residential and commercial construction.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 15 2010-01-01 2010-01-01 false Plastic insulating foam for residential and... BIOBASED PRODUCTS FOR FEDERAL PROCUREMENT Designated Items § 2902.17 Plastic insulating foam for residential and commercial construction. (a) Definition. Spray-in-place plastic foam products designed to...

  9. 7 CFR 3201.17 - Plastic insulating foam for residential and commercial construction.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 7 Agriculture 15 2014-01-01 2014-01-01 false Plastic insulating foam for residential and... DESIGNATING BIOBASED PRODUCTS FOR FEDERAL PROCUREMENT Designated Items § 3201.17 Plastic insulating foam for residential and commercial construction. (a) Definition. Spray-in-place plastic foam products designed to...

  10. 7 CFR 3201.17 - Plastic insulating foam for residential and commercial construction.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 7 Agriculture 15 2012-01-01 2012-01-01 false Plastic insulating foam for residential and... DESIGNATING BIOBASED PRODUCTS FOR FEDERAL PROCUREMENT Designated Items § 3201.17 Plastic insulating foam for residential and commercial construction. (a) Definition. Spray-in-place plastic foam products designed to...

  11. 7 CFR 3201.17 - Plastic insulating foam for residential and commercial construction.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 7 Agriculture 15 2013-01-01 2013-01-01 false Plastic insulating foam for residential and... DESIGNATING BIOBASED PRODUCTS FOR FEDERAL PROCUREMENT Designated Items § 3201.17 Plastic insulating foam for residential and commercial construction. (a) Definition. Spray-in-place plastic foam products designed to...

  12. A Marine Aerosol Reference Tank system as a breaking wave analogue

    NASA Astrophysics Data System (ADS)

    Stokes, M. D.; Deane, G. B.; Prather, K.; Bertram, T. H.; Ruppel, M. J.; Ryder, O. S.; Brady, J. M.; Zhao, D.

    2012-12-01

    In order to better understand the processes governing the production of marine aerosols a repeatable, controlled method for their generation is required. The Marine Aerosol Reference Tank (MART) has been designed to closely approximate oceanic conditions by producing an evolving bubble plume and surface foam patch. The tank utilizes an intermittently plunging sheet of water and large volume tank reservoir to simulate turbulence, plume and foam formation, and is monitored volumetrically and acoustically to ensure the repeatability of conditions.

  13. 46 CFR 108.473 - Foam system components.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 4 2011-10-01 2011-10-01 false Foam system components. 108.473 Section 108.473 Shipping... EQUIPMENT Fire Extinguishing Systems Foam Extinguishing Systems § 108.473 Foam system components. (a) Each foam agent, each tank for a foam agent, each discharge outlet, each control, and each valve for the...

  14. 46 CFR 108.473 - Foam system components.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Foam system components. 108.473 Section 108.473 Shipping... EQUIPMENT Fire Extinguishing Systems Foam Extinguishing Systems § 108.473 Foam system components. (a) Each foam agent, each tank for a foam agent, each discharge outlet, each control, and each valve for the...

  15. Ambient curing fire resistant foams

    NASA Technical Reports Server (NTRS)

    Hamermesh, C. L.; Hogenson, P. A.; Tung, C. Y.; Sawko, P. M.; Riccitiello, S. R.

    1979-01-01

    The feasibility of development of an ambient curing foam is described. The thermal stability and flame spread index of the foams were found to be comparable to those of the high-temperature cured polyimide foams by Monsanto two-foot tunnel test and NASA T-3 Fire test. Adaptation of the material to spray in place applications is described

  16. Insights on Flow Behavior of Foam in Unsaturated Porous Media during Soil Flushing.

    PubMed

    Zhao, Yong S; Su, Yan; Lian, Jing R; Wang, He F; Li, Lu L; Qin, Chuan Y

    2016-11-01

      One-dimensional column and two-dimensional tank experiments were carried out to determine (1) the physics of foam flow and propagation of foaming gas, foaming liquid, and foam; (2) the pressure distribution along foam flow and the effect of media permeability, foam flow rate and foam quality on foam injection pressure; and (3) the migration and distribution property of foam flow in homogeneous and heterogeneous sediments. The results demonstrated that: (1) gas and liquid front were formed ahead of the foam flow front, the transport speed order is foaming gas > foaming liquid > foam flowing; (2) injection pressure mainly comes from the resistance to bubble migration. Effect of media permeability on foam injection pressure mainly depends on the physics and behavior of foam flow; (3) foam has a stronger capacity of lateral spreading, besides, foam flow was uniformly distributed across the foam-occupied region, regardless of the heterogeneity of porous media.

  17. Wind tunnel and field evaluation of drift from aerial spray applications with multiple spray formulations

    USDA-ARS?s Scientific Manuscript database

    The impact of different spray tank modifiers into an active ingredient spray mixture on spray atomization and in-field behavior under aerial application conditions were examined. Wind tunnel tests demonstrated that active ingredient solutions potentially results in significantly different atomizati...

  18. Improved Orifice Plate for Spray Gun

    NASA Technical Reports Server (NTRS)

    Cunningham, W.

    1986-01-01

    Erratic spray pattern of commercial spray gun changed to repeatable one by simple redesign of two parts. In modified spray gun orifice plate and polytetrafluoroethylene bushing redesigned to assure centering and alignment with nozzle. Such improvement useful in many industrial applications requiring repeatable spray patterns. Might include spraying of foam insulation, paint, other protective coatings, detergents, abrasives, adhesives, process chemicals, or fuels. Unmodified spray gun produces erratic spray because lateral misalignment between orifice plate and nozzle.

  19. DOE Office of Scientific and Technical Information (OSTI.GOV)

    King, W. D.; Restivo, M. L.; Martino, C. J.

    Radioactive waste samples retrieved from Savannah River Site (SRS) Tanks 38H and 43H (concentrate receipt and feed tanks, respectively, for the 2H Evaporator system) were evaluated with regard to their tendency to form foams during air sparging. This work was conducted due to recent processing issues and outages in the evaporator that were believed to have resulted from sample foaming. The samples evaluated for foam formation included supernate collected in April of 2014 (near the time of the evaporator outage) as well as historical samples available within the SRNL shielded cells facility. The April samples included one Tank 43H surfacemore » sample (HTF-43-14-42), one Tank 43H sub-surface sample (HTF-43-14-43), and one Tank 38H (HTF-38-14-41) surface sample. In addition, two Tank 43H samples (HTF-43-14-8 and HTF-43-14-9) and one Tank 38H sample (HTF-38-14-6) were also evaluated along with a blended sample of various historical Tank 38H and 43H samples. Characterization results for the April samples are also provided. The composition of the samples was similar to historical evaporator system samples received at SRNL.« less

  20. Advances in cryogenic foam insulations.

    NASA Technical Reports Server (NTRS)

    Lemons, C. R.; Salmassy, O. K.; Watts, C. R.

    1971-01-01

    Description of a discretely oriented thread-reinforced polyurethane foam thermal insulation system for liquid hydrogen fuel tanks. The 3-D foam and glass liner composite is designed to be adhesively bonded to the inside surface of the tank wall and to be in direct contact with liquid hydrogen. All elements of this insulation composite are capable of sustaining the loads and environmental conditions imposed by testing under simulated Space Shuttle vehicle requirements at temperatures between -423 and +350 F.

  1. KSC-07pd0587

    NASA Image and Video Library

    2007-03-07

    KENNEDY SPACE CENTER, FLA. -- Technicians in the Vehicle Assembly Building prepare materials that will be used during repair of the nose cone on Atlantis' external tank. A severe thunderstorm with golf ball-sized hail caused visible divots in the giant tank's foam insulation and minor surface damage to about 26 heat shield tiles on the shuttle's left wing. Further evaluation of the tank is necessary to get an accurate accounting of foam damage and determine the type of repair required and the time needed for that work. A new target launch date has not been determined, but teams will focus on preparing Atlantis for liftoff in late April on mission STS-117. Photo credit: NASA/George Shelton

  2. KSC-07pd0588

    NASA Image and Video Library

    2007-03-07

    KENNEDY SPACE CENTER, FLA. -- In high bay 1 of the Vehicle Assembly Building, a technician marks off an area for inspection on Atlantis' external tank. A severe thunderstorm with golf ball-sized hail caused visible divots in the giant tank's foam insulation and minor surface damage to about 26 heat shield tiles on the shuttle's left wing. Further evaluation of the tank is necessary to get an accurate accounting of foam damage and determine the type of repair required and the time needed for that work. A new target launch date has not been determined, but teams will focus on preparing Atlantis for liftoff in late April on mission STS-117. Photo credit: NASA/George Shelton

  3. Best Practices Case Study: Imagine Homes - Stillwater Ranch, San Antonio, TX

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    none,

    2011-04-01

    This case study describes Imagine Homes, who met Builders Challenge criteria on more than 200 homes in San Antonio with rigid foam exterior sheathing, ducts and air handler in conditioned space in a spray-foam insulated attic, and high-efficiency HVAC, windows, and appliances.

  4. Differences in Cutaneous Irritation of Five Commonly Used Topical Products.

    PubMed

    Draelos, Zoe Diana

    2016-07-01

    Irritation, such as burning and stinging, on the site of application, is a common side effect of topical dermatologic products including creams, lotions, sprays, and foams. This effect may be more pronounced when applying products to atopic or psoriatic skin. The composition of the vehicle may affect the extent of the irritation. This study compared the irritation and erythema potential of 7 different topical dermatologic products to determine the products with the least likelihood of causing discomfort when applied.
    Seven sites on the anterior leg of 30 subjects were dry shaven with 10 upward strokes. Subjects rated the stinging of petrolatum (negative control), isopropyl alcohol (positive control), Cetaphil Lotion, triamcinolone 0.1% cream, triamcinolone 0.2% spray, betamethasone foam, and clobetasol 0.05% spray, 1 minute after product application, using a scale of 0 (no symptoms) to 10 (intolerable stinging/burning). The investigator assessed erythema at the sites 30 minutes after application of the products using a scale of 0 (none) to 4 (severe).
    Stinging rating score of each product was statistically significant from one another. Petrolatum produced the least stinging (0) and isopropyl alcohol the most (10). Stinging with triamcinolone spray, Cetaphil Lotion, and triamcinolone cream ranked in the lower half of the rating scale (all below 5). Betamethasone foam and clobetal spray ranked the highest at >7. When corrected for the erythema caused by shaving, triamcinolone spray and Cetaphil Lotion produced the least amount of erythema of all the products tested.
    Rapid evaporation of the volatile vehicle of triamcinolone spray and the non-irriating nature of the medication left behind may contribute to its low erythema and stinging. This product may be an appropriate choice for patients with compromised skin but who require the advantages and conveniences of a spray vehicle.

    J Drugs Dermatol. 2016;15(7):870-873.

  5. Effect of formulated glyphosate and adjuvant tank mixes on atomization from aerial application flat fan nozzles

    USDA-ARS?s Scientific Manuscript database

    This study was designed to determine if the present USDA ARS Spray Nozzle models based on water plus non-ionic surfactant spray solutions could be used to estimate spray droplet size data for different spray formulations through use of experimentally determined correction factors or if full spray fo...

  6. Application of Spray Foam Insulation Under Plywood and OSB Roof Sheathing (Fact Sheet)

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    None, None

    2013-11-01

    Spray polyurethane foams (SPFs) have advantages over alternative insulation methods because they provide air sealing in complex assemblies, particularly roofs. Spray foam can provide the thermal, air, and vapor control layers in both new and retrofit construction. Unvented roof strategies with open cell and closed cell SPF insulation sprayed to the underside of roof sheathing have been used since the mid-1990s to provide durable and efficient building enclosures. However, there have been isolated incidents of failures (either sheathing rot or SPF delamination) that raise some general concerns about the hygrothermal performance and durability of these systems. The primary risks formore » roof systems are rainwater leaks, condensation from diffusion and air leakage, and built-in construction moisture. This project directly investigated rain and indirectly investigated built-in construction moisture and vapor drives. Research involved both hygrothermal modeling of a range of rain water leakage scenarios and field evaluations of in-service residential roofs. Other variables considered were climate zone, orientation, interior relative humidity, and the vapor permeance of the coating applied to the interior face of open cell SPF.« less

  7. Terahertz Lasers Reveal Information for 3D Images

    NASA Technical Reports Server (NTRS)

    2013-01-01

    After taking off her shoes and jacket, she places them in a bin. She then takes her laptop out of its case and places it in a separate bin. As the items move through the x-ray machine, the woman waits for a sign from security personnel to pass through the metal detector. Today, she was lucky; she did not encounter any delays. The man behind her, however, was asked to step inside a large circular tube, raise his hands above his head, and have his whole body scanned. If you have ever witnessed a full-body scan at the airport, you may have witnessed terahertz imaging. Terahertz wavelengths are located between microwave and infrared on the electromagnetic spectrum. When exposed to these wavelengths, certain materials such as clothing, thin metal, sheet rock, and insulation become transparent. At airports, terahertz radiation can illuminate guns, knives, or explosives hidden underneath a passenger s clothing. At NASA s Kennedy Space Center, terahertz wavelengths have assisted in the inspection of materials like insulating foam on the external tanks of the now-retired space shuttle. "The foam we used on the external tank was a little denser than Styrofoam, but not much," says Robert Youngquist, a physicist at Kennedy. The problem, he explains, was that "we lost a space shuttle by having a chunk of foam fall off from the external fuel tank and hit the orbiter." To uncover any potential defects in the foam covering, such as voids or air pockets, that could keep the material from staying in place, NASA employed terahertz imaging to see through the foam. For many years, the technique ensured the integrity of the material on the external tanks.

  8. Temporal Progression of Visual Injury from Blast Exposure

    DTIC Science & Technology

    2013-09-01

    included the design and construction of a silencer and dump tank. The final design is shown in Figure 8. A steel barrel lined with 2” of acoustic foam...was selected as the dump tank. It surrounds a rubber barrel lined with foam composite. The steel barrel is allowed to recoil on a cart, absorbing...test. Figure 8. (Left) Inner silencer assembly completed during Q4 of Year 1. (Right) Final silencer assembly with the outer steel drum

  9. KSC-08pd0076

    NASA Image and Video Library

    2008-01-23

    KENNEDY SPACE CENTER, FLA. -- The white foam insulation freshly reapplied to space shuttle Atlantis's external tank completes the work to remove and replace the feed-through connector on the engine cut-off, or ECO, sensor connector. The repair work was done on Atlantis while the shuttle has been on Launch Pad 39A at NASA's Kennedy Space Center. The foam was removed to enable engineers to remove and replace the ECO sensor connector on the tank. The feed-through connector passes the wires from the inside of the tank to the outside. Results of a tanking test on Dec. 18 pointed to an open circuit in the feed-through connector wiring, which is located at the base of the tank. The pins in the replacement connector were precisely soldered to create a connection that allows sensors inside the tank to send signals to the computers onboard Atlantis. The repair work was done on Atlantis while the shuttle has been on Launch Pad 39A at NASA's Kennedy Space Center. The launch date for the shuttle's STS-122 mission has now been targeted for Feb. 7. Photo credit: NASA/Cory Husten

  10. KSC-08pd0075

    NASA Image and Video Library

    2008-01-23

    KENNEDY SPACE CENTER, FLA. -- The white foam insulation freshly reapplied to space shuttle Atlantis's external tank completes the work to remove and replace the feed-through connector on the engine cut-off, or ECO, sensor connector. The repair work was done on Atlantis while the shuttle has been on Launch Pad 39A at NASA's Kennedy Space Center. The foam was removed to enable engineers to remove and replace the ECO sensor connector on the tank. The feed-through connector passes the wires from the inside of the tank to the outside. Results of a tanking test on Dec. 18 pointed to an open circuit in the feed-through connector wiring, which is located at the base of the tank. The pins in the replacement connector were precisely soldered to create a connection that allows sensors inside the tank to send signals to the computers onboard Atlantis. The repair work was done on Atlantis while the shuttle has been on Launch Pad 39A at NASA's Kennedy Space Center. The launch date for the shuttle's STS-122 mission has now been targeted for Feb. 7. Photo credit: NASA/Cory Husten

  11. Heated Aluminum Tanks Resist Corrosion

    NASA Technical Reports Server (NTRS)

    Johnson, L. E.

    1983-01-01

    Simple expedient of heating foam-insulated aluminum alloy tanks prevents corrosion by salt-laden moisture. Relatively-small temperature difference between such tank and surrounding air will ensure life of tank is extended by many years.

  12. An investigation into studying of the activated sludge foaming potential by using physicochemical parameters.

    PubMed

    Hladikova, K; Ruzickova, I; Klucova, P; Wanner, J

    2002-01-01

    This paper examines how the physicochemical characteristics of the solids are related to foam formation and describes how the foaming potential of full-scale plants can be assessed. The relations among activated sludge and biological foam hydrophobicity, scum index, aeration tank cover and filamentous population are evaluated. Individual parameter comparison reveals the scumming intensity can be estimated only on the assumption that foams is already established. None of the above mentioned characteristics can be reliably used to predict the foaming episodes at wastewater treatment plants.

  13. Rigid closed-cell polyimide foams for aircraft applications and foam-in-place technology

    NASA Technical Reports Server (NTRS)

    Gagliani, J.; Straub, P.; Gagliani, J., Jr.

    1983-01-01

    Significant accomplishments generated are summarized. Testing of closed cell foams, which has resulted in the characterization of compositions which produce rigid foams for use in galley structure applications is reported. It is shown that the density, compressive strength and shear strength of the foams are directly related to the concentrations of the microballoons. The same properties are also directly related to the resin loading. Prototype samples of rigid closed cell foams meeting the requirements of the program were submitted. Investigation of the apparatus to produce polyimide foams using foam in place techniques, resulted in the selection of a spray gun apparatus, capable to deliver a mixture of microballoons and resin binder on substrates which cures to yield a closed cell foam. It is found that the adhesion of the foam on aluminum, titanium and steel substrates is satisfactory. It is concluded that the material meets the mechanical and thermal requirements of the program.

  14. Propellant management for low thrust chemical propulsion systems

    NASA Technical Reports Server (NTRS)

    Hamlyn, K. M.; Dergance, R. H.; Aydelott, J. C.

    1981-01-01

    Low-thrust chemical propulsion systems (LTPS) will be required for orbital transfer of large space systems (LSS). The work reported in this paper was conducted to determine the propellant requirements, preferred propellant management technique, and propulsion system sizes for the LTPS. Propellants were liquid oxygen (LO2) combined with liquid hydrogen (LH2), liquid methane or kerosene. Thrust levels of 100, 500, and 1000 lbf were combined with 1, 4, and 8 perigee burns for transfer from low earth orbit to geosynchronous earth orbit. This matrix of systems was evaluated with a multilayer insulation (MLI) or a spray-on-foam insulation. Vehicle sizing results indicate that a toroidal tank configuration is needed for the LO2/LH2 system. Multiple perigee burns and MLI allow far superior LSS payload capability. Propellant settling, combined with a single screen device, was found to be the lightest and least complex propellant management technique.

  15. Overview of Microwave and Millimeter Wave Testing Activities for the Inspection of the Space Shuttle SOH and Heat Tiles

    NASA Technical Reports Server (NTRS)

    Zoughi, R.

    2005-01-01

    Microwave and millimeter wave nondestructive testing and evaluation methods, have shown great potential for inspecting the Space Shuttle s external tank spray on foam insulation (SOFI) and acreage heat tiles. These methods are capable of producing high-resolution images of et interior of these structures. To this end, several different microwave and millimeter wave nondestructive testing methods have been investigated for this purpose. These methods have included near-field as well as focused approaches ranging in frequency from 10 GHz to beyond 100 GHz. Additionally, synthetic aperture focusing methods have also been developed in this regime for obtaining high-resolution images of the interior of these critical structures. These methods possess the potential for producing 3D images of these structures in a relatively short amount of time. This paper presents a summary of these activities in addition to providing examples of images produced using these diverse methods.

  16. 46 CFR 34.05-5 - Fire extinguishing systems-T/ALL.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... Officer in Charge, Marine Inspection. (1) Dry cargo compartments. A carbon dioxide or water spray system... described in 46 CFR subpart 95.16 or a water spray system must be installed in all lamp and paint lockers... 46 CFR subpart 95.16, a foam spray system, or a water spray system must be installed for the...

  17. 46 CFR 34.05-5 - Fire extinguishing systems-T/ALL.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... Officer in Charge, Marine Inspection. (1) Dry cargo compartments. A carbon dioxide or water spray system... described in 46 CFR subpart 95.16 or a water spray system must be installed in all lamp and paint lockers... 46 CFR subpart 95.16, a foam spray system, or a water spray system must be installed for the...

  18. 46 CFR 34.05-5 - Fire extinguishing systems-T/ALL.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... Officer in Charge, Marine Inspection. (1) Dry cargo compartments. A carbon dioxide or water spray system... described in 46 CFR subpart 95.16 or a water spray system must be installed in all lamp and paint lockers... 46 CFR subpart 95.16, a foam spray system, or a water spray system must be installed for the...

  19. Experimental Investigations of Space Shuttle BX-265 Foam

    NASA Technical Reports Server (NTRS)

    Lerch, Bradley A.; Sullivan, Roy M.

    2009-01-01

    This report presents a variety of experimental studies on the polyurethane foam, BX-265. This foam is used as a close-out foam insulation on the space shuttle external tank. The purpose of this work is to provide a better understanding of the foam s behavior and to support advanced modeling efforts. The following experiments were performed: Thermal expansion was measured for various heating rates. The in situ expansion of foam cells was documented by heating the foam in a scanning electron microscope. Expansion mechanisms are described. Thermogravimetric analysis was performed at various heating rates and for various environments. The glass transition temperature was also measured. The effects of moisture on the foam were studied. Time-dependent effects were measured to give preliminary data on viscoelastoplastic properties.

  20. KSC-07pd0603

    NASA Image and Video Library

    2007-03-09

    KENNEDY SPACE CENTER, FLA. -- In Highbay 1 inside the Vehicle Assembly Building, technicians carefully inspect a portion of the external tank foam that has been covered in red dye to help expose cracks or compression dents. A severe thunderstorm with golf ball-sized hail caused visible divots in the giant tank's foam insulation and minor surface damage to about 26 heat shield tiles on the shuttle's left wing. A new target launch date has not been determined, but teams will focus on preparing Atlantis for liftoff in late April on mission STS-117. Photo credit: NASA/Jim Grossmann

  1. Space Shuttle Stiffener Ring Foam Failure Analysis, a Non-Conventional Approach

    NASA Technical Reports Server (NTRS)

    Howard, Philip M.

    2015-01-01

    The Space Shuttle Program made use of the excellent properties of rigid polyurethane foam for cryogenic tank insulation and as structural protection on the solid rocket boosters. When foam applications de-bond, classical methods of failure analysis did not provide root cause of the failure of the foam. Realizing that foam is the ideal media to document and preserve its own mode of failure, thin sectioning was seen as a logical approach for foam failure analysis to observe the three dimensional morphology of the foam cells. The cell foam morphology provided a much greater understanding of the failure modes than previously achieved.

  2. 46 CFR 95.17-5 - Quantity of foam required.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 4 2011-10-01 2011-10-01 false Quantity of foam required. 95.17-5 Section 95.17-5... PROTECTION EQUIPMENT Foam Extinguishing Systems, Details § 95.17-5 Quantity of foam required. (a) Area... blanket of foam over the entire tank top or bilge of the space protected. The arrangement of piping shall...

  3. 46 CFR 76.17-5 - Quantity of foam required.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 3 2013-10-01 2013-10-01 false Quantity of foam required. 76.17-5 Section 76.17-5... EQUIPMENT Foam Extinguishing Systems, Details § 76.17-5 Quantity of foam required. (a) Area protected. (1... of foam over the entire tank top or bilge of the space protected. The arrangement of piping shall be...

  4. 46 CFR 76.17-5 - Quantity of foam required.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 3 2012-10-01 2012-10-01 false Quantity of foam required. 76.17-5 Section 76.17-5... EQUIPMENT Foam Extinguishing Systems, Details § 76.17-5 Quantity of foam required. (a) Area protected. (1... of foam over the entire tank top or bilge of the space protected. The arrangement of piping shall be...

  5. 46 CFR 76.17-5 - Quantity of foam required.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 3 2014-10-01 2014-10-01 false Quantity of foam required. 76.17-5 Section 76.17-5... EQUIPMENT Foam Extinguishing Systems, Details § 76.17-5 Quantity of foam required. (a) Area protected. (1... of foam over the entire tank top or bilge of the space protected. The arrangement of piping shall be...

  6. 46 CFR 76.17-5 - Quantity of foam required.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 3 2010-10-01 2010-10-01 false Quantity of foam required. 76.17-5 Section 76.17-5... EQUIPMENT Foam Extinguishing Systems, Details § 76.17-5 Quantity of foam required. (a) Area protected. (1... of foam over the entire tank top or bilge of the space protected. The arrangement of piping shall be...

  7. 46 CFR 76.17-5 - Quantity of foam required.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 3 2011-10-01 2011-10-01 false Quantity of foam required. 76.17-5 Section 76.17-5... EQUIPMENT Foam Extinguishing Systems, Details § 76.17-5 Quantity of foam required. (a) Area protected. (1... of foam over the entire tank top or bilge of the space protected. The arrangement of piping shall be...

  8. 46 CFR 95.17-5 - Quantity of foam required.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Quantity of foam required. 95.17-5 Section 95.17-5... PROTECTION EQUIPMENT Foam Extinguishing Systems, Details § 95.17-5 Quantity of foam required. (a) Area... blanket of foam over the entire tank top or bilge of the space protected. The arrangement of piping shall...

  9. 46 CFR 95.17-5 - Quantity of foam required.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 4 2014-10-01 2014-10-01 false Quantity of foam required. 95.17-5 Section 95.17-5... PROTECTION EQUIPMENT Foam Extinguishing Systems, Details § 95.17-5 Quantity of foam required. (a) Area... blanket of foam over the entire tank top or bilge of the space protected. The arrangement of piping shall...

  10. 46 CFR 95.17-5 - Quantity of foam required.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 4 2013-10-01 2013-10-01 false Quantity of foam required. 95.17-5 Section 95.17-5... PROTECTION EQUIPMENT Foam Extinguishing Systems, Details § 95.17-5 Quantity of foam required. (a) Area... blanket of foam over the entire tank top or bilge of the space protected. The arrangement of piping shall...

  11. 46 CFR 95.17-5 - Quantity of foam required.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 4 2012-10-01 2012-10-01 false Quantity of foam required. 95.17-5 Section 95.17-5... PROTECTION EQUIPMENT Foam Extinguishing Systems, Details § 95.17-5 Quantity of foam required. (a) Area... blanket of foam over the entire tank top or bilge of the space protected. The arrangement of piping shall...

  12. Atomization from agricultural spray nozzles: Effects of air shear and tank mix adjuvants

    USDA-ARS?s Scientific Manuscript database

    Spray adjuvants can have a substantial impact on spray atomization from agricultural nozzles; however, this process is also affected by the nozzle type, operating pressure and, for aerial application, the airspeed of application. Different types of ground spray nozzle can dramatically affect the im...

  13. Foaming Betadine Spray as a potential agent for non-labor-intensive preoperative surgical site preparation.

    PubMed

    Kargupta, Roli; Hull, Garret J; Rood, Kyle D; Galloway, James; Matthews, Clinton F; Dale, Paul S; Sengupta, Shramik

    2015-04-02

    The Centers for Disease Control and Prevention's (CDC) National Healthcare Safety Network (NHSN) report published in 2009 shows that there were about 16,000 cases of surgical site infection (SSI) following ~ 850,000 operative procedures making SSI one of the most predominant infection amongst nosocomial infections. Preoperative skin preparation is a standard procedure utilized to prevent SSIs thereby improving patient outcomes and controlling associated healthcare costs. Multiple techniques/ products have been used for pre-operative skin preparation, like 2 step scrubbing and painting, 2 step scrubbing and drying, and 1 step painting with a drying time. However, currently used products require strict, time consuming and labor-intensive protocols that involve repeated mechanical scrubbing. It can be speculated that a product requiring a more facile protocol will increase compliance, thus promoting a reduction in SSIs. Hence, the antimicrobial efficacy of a spray-on foaming formulation containing Betadine (povidone-iodine aerosol foam) that can be administered with minimum effort is compared to that of an existing formulation/technique (Wet Skin Scrub). In vitro antimicrobial activities of (a) 5% Betadine delivered in aerosolized foam, (b) Wet Skin Scrub Prep Tray and (c) liquid Betadine are tested against three clinically representative microorganisms (S. aureus, S. epidermidis and P. aeruginosa,) on two surfaces (agar-gel on petri-dish and porcine skin). The log reduction/growth of the bacteria in each case is noted and ANOVA statistical analysis is used to establish the effectiveness of the antimicrobial agents, and compare their relative efficacies. With agar gel as the substrate, no growth of bacteria is observed for all the three formulations. With porcine skin as the substrate, the spray-on foam's performance was not statistically different from that of the Wet Skin Scrub Prep technique for the microorganisms tested. The povidone-iodine aerosolized foam could potentially serve as a non-labor intensive antimicrobial agent for surgical site preparation.

  14. Experimental study of moisture uptake of polyurethane foam subjected to a heat sink below 30 K

    NASA Astrophysics Data System (ADS)

    Zhang, X. B.; Chen, J. Y.; Gan, Z. H.; Qiu, L. M.; Zhang, K. H.; Yang, R. P.; Ma, X. J.; Liu, Z. H.

    2014-01-01

    Rigid closed-cell foam is widely used to thermally insulate liquid hydrogen and oxygen tanks of space launch vehicles due to its lightweight, mechanical strength and thermal-insulating performance. Up to now, little information is available on the intrusion of moisture into the foam that subjects one side to liquid hydrogen temperatures and the other side to room temperatures and high relative humidity. A novel cryogenic moisture uptake apparatus has been designed and fabricated to measure the moisture uptake into the polyurethane foam. For safety and convenience, two identical single-stage pulse tube cryocoolers instead of liquid hydrogen are used to cool one side of the foam specimen to the lowest temperature of 26 K. Total of eight specimens in three groups, according to whether there is a butt-joint or weathering period, are tested respectively for both 5 h and 9 h. The additional weight due to moisture uptake of the foam for the 26 K cases is compared to previous measurements at 79 K. The results are instructive for the applications of foam to the insulation of liquid hydrogen tanks in space launch vehicles.

  15. Ventilation Guidance for Spray Polyurethane Foam Application

    EPA Pesticide Factsheets

    Properly designed ventilation can reduce airborne levels of aerosols, mists, and vapors generated during spray application and can help protect SPF applicators, helpers, and others who may be working in adjacent areas.

  16. DOE Office of Scientific and Technical Information (OSTI.GOV)

    Miller, William A; Railkar, Sudhir; Shiao, Ming C

    Field studies in a hot, humid climate were conducted to investigate the thermal and hygrothermal performance of ventilated attics and non-ventilated semi-conditioned attics sealed with open-cell and with closed-cell spray polyurethane foam insulation. Moisture pin measurements made in the sheathing and absolute humidity sensor data from inside the foam and from the attic air show that moisture is being stored in the foam. The moisture in the foam diffuses to and from the sheathing dependent on the pressure gradient at the foam-sheathing interface which is driven by the irradiance and night-sky radiation. Ventilated attics in the same hot, humid climatemore » showed less moisture movement in the sheathing than those sealed with either open- or closed-cell spray foam. In the ventilated attics the relative humidity drops as the attic air warms; however, the opposite was observed in the sealed attics. Peaks in measured relative humidity in excess of 80 90% and occasionally near saturation (i.e., 100%) were observed from solar noon till about 8 PM on hot, humid days. The conditioned space of the test facility is heated and cooled by an air-to-air heat pump. Therefore the partial pressure of the indoor air during peak irradiance is almost always less than that observed in the sealed attics. Field data will be presented to bring to light the critical humidity control issues in sealed attics exposed to hot, humid climates.« less

  17. Backscatter X-Ray Development for Space Vehicle Thermal Protection Systems

    NASA Astrophysics Data System (ADS)

    Bartha, Bence B.; Hope, Dale; Vona, Paul; Born, Martin; Corak, Tony

    2011-06-01

    The Backscatter X-Ray (BSX) imaging technique is used for various single sided inspection purposes. Previously developed BSX techniques for spray-on-foam insulation (SOFI) have been used for detecting defects in Space Shuttle External Tank foam insulation. The developed BSX hardware and techniques are currently being enhanced to advance Non-Destructive Evaluation (NDE) methods for future space vehicle applications. Various Thermal Protection System (TPS) materials were inspected using the enhanced BSX imaging techniques, investigating the capability of the method to detect voids and other discontinuities at various locations within each material. Calibration standards were developed for the TPS materials in order to characterize and develop enhanced BSX inspection capabilities. The ability of the BSX technique to detect both manufactured and natural defects was also studied and compared to through-transmission x-ray techniques. The energy of the x-ray, source to object distance, angle of x-ray, focal spot size and x-ray detector configurations were parameters playing a significant role in the sensitivity of the BSX technique to image various materials and defects. The image processing of the results also showed significant increase in the sensitivity of the technique. The experimental results showed BSX to be a viable inspection technique for space vehicle TPS systems.

  18. STS-121/Discovery: Imagery Quick-Look Briefing

    NASA Technical Reports Server (NTRS)

    2006-01-01

    Kyle Herring (NASA Public Affairs) introduced Wayne Hale (Space Shuttle Program Manager) who stated that the imagery for the Space shuttle external tank showed the tank performed very well. Image analysis showed small pieces of foam falling off the rocket booster and external tank. There was no risk involved in these minor incidents. Statistical models were built to assist in risk analysis. The orbiter performed excellently. Wayne also provided some close-up pictures of small pieces of foam separating from the external tank during launching. He said the crew will also perform a 100% inspection of the heat shield. This flight showed great improvement over previous flights.

  19. Testing of a Spray-Bar Zero Gravity Cryogenic Vent System for Upper Stages

    NASA Technical Reports Server (NTRS)

    Lak, Tibor; Flachbart, Robin; Nguyen, Han; Martin, James

    1999-01-01

    The capability to vent in zero gravity without resettling is a fundamental technology need that involves practically all uses of subcritical cryogenics in space. Venting without resettling would extend cryogenic orbital transfer vehicle capabilities. However, the lack of definition regarding liquid/ullage orientation coupled with the somewhat random nature of the thermal stratification and resulting pressure rise rates, lead to significant technical challenges. Typically a zero gravity vent concept, termed a thermodynamic vent system (TVS), consists of a tank mixer to destratify the propellant, combined with a Joule- Thomson (J-T) valve to extract then-nal energy from the propellant. In a cooperative effort, Marshall Space Flight Center's (MSFC's) Multipurpose Hydrogen Test Bed (N4HTB) was used to test a unique "spray bar" TVS system developed by Boeing. A schematic of this system is included in Figure 1. The system consists of a recirculation pump, a parallel flow concentric tube, heat exchanger, and a spray bar positioned close to the longitudinal axis of the tank. In the mixing mode, the recirculation pump withdraws liquid from the tank and sprays it radially into the tank liquid, ullage, and exposed tank surfaces. When energy extraction is required, a small portion of the recirculated liquid is passed sequentially through the J-T expansion valve, the spray bar heat exchanger element, and is vented overboard. The vented vapor cools the circulated bulk fluid, thereby removing thermal energy and reducing tank pressure. Figure 2 is a plot of ullage pressure (P4) and liquid vapor pressure (PSAI) versus time. The pump operates alone, cycling on and off, to destratify the tank liquid and ullage until the liquid vapor pressure reaches the lower set point. At that point, the J-T valve begins to cycle on and off with the pump. Thus, for short duration missions, only the mixer may operate, thus minimizing or even eliminating boil-off losses. The primary advantage of the spray bar configuration is that pressure reduction is achieved independent of liquid and vapor location, thereby enhancing the applicability of normal gravity test data to zero gravity conditions. The in-tank components are minimized with the proposed TVS design. Because the recirculation pump is external to the tank, no electrical power penetration of the tank is required for pump or valve operation. This is especially desirable for L02 tanks since the presence of an electrical ignition source in oxygen represents a critical failure mode. Also, since the critical components (pump, motor, valve, orifice) are external to the tank, system checkout and ground servicing/replacement are easier. For zero-g operation, component replacement external to the tank may be a significant benefit. In addition to satisfying the zero g TVS design objectives, the TVS concept tested offers additional benefits to the integrated subcritical cryogenic storage and launch system.

  20. Bonding and Sealing Evaluations for Cryogenic Tanks

    NASA Technical Reports Server (NTRS)

    Glass, David E.

    1997-01-01

    Several different cryogenic tank concepts are being considered for reusable launch vehicles (RLV'S) . Though different tank concepts are being considered, many will require that the cryogenic insulation be evacuated and be bonded to a structure. In this work, an attempt was made to evaluate the effectiveness of maintaining a vacuum on a specimen where foam or honeycomb core was encased within Gr/Ep. In addition to these tests, flatwise adhesion pull off tests were performed at room temperature with PR 1664, EA 9394, FM-300, Crest 3170, and HT 435 adhesives. The materials bonded included Gr/Ep, Gr/BMI, Al, and stainless steel facesheets, and Ti honeycomb, Hexcel honeycomb, and Rohacell foam core materials.

  1. Balanced Rotating Spray Tank and Pipe Cleaning and Cleanliness Verification System

    NASA Technical Reports Server (NTRS)

    Caimi, Raoul E. B. (Inventor); Thaxton, Eric A. (Inventor)

    1998-01-01

    A system for cleaning and verifying the cleanliness of the interior surfaces of hollow items, such as small bottles, tanks, pipes and tubes, employs a rotating spray head for supplying a gas-liquid cleaning mixture to the item's surface at a supersonic velocity. The spray head incorporates a plurality of nozzles having diverging cross sections so that the incoming gas-liquid mixture is first converged within the spray head and then diverged through the nozzles, thereby accelerating the mixture to a supersonic velocity. In the preferred embodiment, three nozzles are employed; one forwardly facing nozzle at the end of the spray head and two oppositely facing angled nozzles exiting on opposite sides of the spray head which balance each other, and therefore impart no net side load on the spray head. A drive mechanism is provided to rotate the spray head and at the same time move the head back and forth within the item to be cleaned. The drive mechanism acts on a long metal tube to which the spray head is fixed, and thus no moving parts are exposed to the interior surfaces of the items to be cleaned, thereby reducing the risk of contamination.

  2. CFD Modeling of the Multipurpose Hydrogen Test Bed (MHTB) Self-Pressurization and Spray Bar Mixing Experiments in Normal Gravity: Effect of the Accommodation Coefficient on the Tank Pressure

    NASA Technical Reports Server (NTRS)

    Kartuzova, Olga; Kassemi, Mohammad

    2015-01-01

    A CFD model for simulating the self-pressurization of a large scale liquid hydrogen storage tank is utilized in this paper to model the MHTB self-pressurization experiment. The kinetics-based Schrage equation is used to account for the evaporative and condensi ng interfacial mass flows in this model. The effect of the accommodation coefficient for calculating the interfacial mass transfer rate on the tank pressure during tank selfpressurization is studied. The values of the accommodation coefficient which were considered in this study vary from 1.0e-3 to 1.0e-1 for the explicit VOF model and from 1.0e-4 to 1.0e-3 for the implicit VOF model. The ullage pressure evolutions are compared against experimental data. A CFD model for controlling pressure in cryogenic storage tanks by spraying cold liquid into the ullage is also presented. The Euler-Lagrange approach is utilized for tracking the spray droplets and for modeling the interaction between the droplets and the continuous phase (ullage). The spray model is coupled with the VOF model by performing particle tracking in the ullage, removing particles from the ullage when they reach the interface, and then adding their contributions to the liquid. Droplet-ullage heat and mass transfer are modeled. The flow, temperature, and interfacial mass flux, as well as droplets trajectories, size distribution and temperatures predicted by the model are presented. The ul lage pressure and vapor temperature evolutions are compared with experimental data obtained from the MHTB spray bar mixing experiment. The effect of the accommodation coefficient for calculating the interfacial and droplet mass transfer rates on the tank pressure during mixing of the vapor using spray is studied. The values used for the accommodation coefficient at the interface vary from 1.0e-5 to 1.0e-2. The droplet accommodation coefficient values vary from 2.0e-6 to 1.0e-4.

  3. Technology Solutions Case Study: Application of Spray Foam Insulation Under Plywood and OSB Roof Sheathing

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    None

    2013-11-01

    Spray polyurethane foams (SPFs) have advantages over alternative insulation methods because they provide air sealing in complex assemblies, particularly roofs. Spray foam can provide the thermal, air, and vapor control layers in both new and retrofit construction. Unvented roof strategies with open cell and closed cell SPF insulation sprayed to the underside of roof sheathing have been used since the mid-1990s to provide durable and efficient building enclosures. However, there have been isolated incidents of failures (either sheathing rot or SPF delamination) that raise some general concerns about the hygrothermal performance and durability of these systems. The primary risks formore » roof systems are rainwater leaks, condensation from diffusion and air leakage, and built-in construction moisture. In this project, Building Science Corporation investigated rain and built-in construction moisture and vapor drives. Research involved both hygrothermal modeling of a range of rain water leakage scenarios and field evaluations of in-service residential roofs. Other variables considered were climate zone, orientation, interior relative humidity, and the vapor permeance of the coating applied to the interior face of open cell SPF.« less

  4. Evaluation of propellant tank insulation concepts for low-thrust chemical propulsion systems

    NASA Technical Reports Server (NTRS)

    Kramer, T.; Brogren, E.; Seigel, B.

    1984-01-01

    An analytical evaluation of cryogenic propellant tank insulations for liquid oxygen/liquid hydrogen low-thrust 2224N (500 lbf) propulsion systems (LTPS) was conducted. The insulation studied consisted of combinations of N2-purged foam and multilayer insulation (MLI) as well as He-purged MLI-only. Heat leak and payload performance predictions were made for three Shuttle-launched LTPS designed for Shuttle bay packaged payload densities of 56 kg/cu m, 40 kg/cu m and 24 kg/cu m. Foam/MLI insulations were found to increase LTPS payload delivery capability when compared with He-purged MLI-only. An additional benefit of foam/MLI was reduced operational complexity because Orbiter cargo bay N2 purge gas could be used for MLI purging. Maximum payload mass benefit occurred when an enhanced convection, rather than natural convection, heat transfer was specified for the insulation purge enclosure. The enhanced convection environment allowed minimum insulation thickness to be used for the foam/MLI interface temperature selected to correspond to the moisture dew point in the N2 purge gas. Experimental verification of foam/MLI benefits was recommended. A conservative program cost estimate for testing a MLI-foam insulated tank was 2.1 million dollars. It was noted this cost could be reduced significantly without increasing program risk.

  5. Space Shuttle Stiffener Ring Foam Failure, a Non-Conventional Approach

    NASA Technical Reports Server (NTRS)

    Howard, Philip M.

    2007-01-01

    The Space Shuttle makes use of the excellent properties of rigid polyurethane foam for cryogenic tank insulation and as structural protection on the solid rocket boosters. When foam applications debond, classical methods of analysis do not always provide root cause of the failure of the foam. Realizing that foam is the ideal media to document and preserve its own mode of failure, thin sectioning was seen as a logical approach for foam failure analysis. Thin sectioning in two directions, both horizontal and vertical to the application, was chosen to observe the three dimensional morphology of the foam cells. The cell foam morphology provided a much greater understanding of the failure modes than previously achieved.

  6. KSC-2010-5762

    NASA Image and Video Library

    2010-12-02

    CAPE CANAVERAL, Fla. -- A backscatter device is being used to examine space shuttle Discovery's external fuel tank on Launch Pad 39A at NASA's Kennedy Space Center in Florida. The device bounces radiation off the tank, allowing technicians to see under the tank's foam insulation. The foam cracked during initial loading operations for Discovery’s STS-133 launch attempt on Nov. 5, and technicians later identified two cracked stringers, which are the composite aluminum ribs located vertically on the tank’s intertank area. Those two stringers have been replaced and reinforced with doublers, which are shaped metal pieces twice as thick as the original stringers. Launch is no earlier than Dec. 17 at 8:51 p.m. EST. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Frank Michaux

  7. KSC-2010-5760

    NASA Image and Video Library

    2010-12-02

    CAPE CANAVERAL, Fla. -- An engineer uses a backscatter device to examine space shuttle Discovery's external fuel tank on Launch Pad 39A at NASA's Kennedy Space Center in Florida. The device bounces radiation off the tank, allowing technicians to see under the tank's foam insulation. The foam cracked during initial loading operations for Discovery’s STS-133 launch attempt on Nov. 5, and technicians later identified two cracked stringers, which are the composite aluminum ribs located vertically on the tank’s intertank area. Those two stringers have been replaced and reinforced with doublers, which are shaped metal pieces twice as thick as the original stringers. Launch is no earlier than Dec. 17 at 8:51 p.m. EST. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Frank Michaux

  8. KSC-2010-5761

    NASA Image and Video Library

    2010-12-02

    CAPE CANAVERAL, Fla. -- A backscatter device is being used to examine space shuttle Discovery's external fuel tank on Launch Pad 39A at NASA's Kennedy Space Center in Florida. The device bounces radiation off the tank, allowing technicians to see under the tank's foam insulation. The foam cracked during initial loading operations for Discovery’s STS-133 launch attempt on Nov. 5, and technicians later identified two cracked stringers, which are the composite aluminum ribs located vertically on the tank’s intertank area. Those two stringers have been replaced and reinforced with doublers, which are shaped metal pieces twice as thick as the original stringers. Launch is no earlier than Dec. 17 at 8:51 p.m. EST. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Frank Michaux

  9. KSC-2010-5764

    NASA Image and Video Library

    2010-12-02

    CAPE CANAVERAL, Fla. -- A backscatter device is being used to examine space shuttle Discovery's external fuel tank on Launch Pad 39A at NASA's Kennedy Space Center in Florida. The device bounces radiation off the tank, allowing technicians to see under the tank's foam insulation. The foam cracked during initial loading operations for Discovery’s STS-133 launch attempt on Nov. 5, and technicians later identified two cracked stringers, which are the composite aluminum ribs located vertically on the tank’s intertank area. Those two stringers have been replaced and reinforced with doublers, which are shaped metal pieces twice as thick as the original stringers. Launch is no earlier than Dec. 17 at 8:51 p.m. EST. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Frank Michaux

  10. KSC-2010-5765

    NASA Image and Video Library

    2010-12-02

    CAPE CANAVERAL, Fla. -- Engineers will use a backscatter device to examine space shuttle Discovery's external fuel tank on Launch Pad 39A at NASA's Kennedy Space Center in Florida. The device bounces radiation off the tank, allowing technicians to see under the tank's foam insulation. The foam cracked during initial loading operations for Discovery’s STS-133 launch attempt on Nov. 5, and technicians later identified two cracked stringers, which are the composite aluminum ribs located vertically on the tank’s intertank area. Those two stringers have been replaced and reinforced with doublers, which are shaped metal pieces twice as thick as the original stringers. Launch is no earlier than Dec. 17 at 8:51 p.m. EST. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Frank Michaux

  11. KSC-2010-5758

    NASA Image and Video Library

    2010-12-02

    CAPE CANAVERAL, Fla. -- An engineer uses a backscatter device to examine space shuttle Discovery's external fuel tank on Launch Pad 39A at NASA's Kennedy Space Center in Florida. The device bounces radiation off the tank, allowing technicians to see under the tank's foam insulation. The foam cracked during initial loading operations for Discovery’s STS-133 launch attempt on Nov. 5, and technicians later identified two cracked stringers, which are the composite aluminum ribs located vertically on the tank’s intertank area. Those two stringers have been replaced and reinforced with doublers, which are shaped metal pieces twice as thick as the original stringers. Launch is no earlier than Dec. 17 at 8:51 p.m. EST. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Frank Michaux

  12. KSC-2010-5754

    NASA Image and Video Library

    2010-12-02

    CAPE CANAVERAL, Fla. -- An engineer uses a backscatter device to examine space shuttle Discovery's external fuel tank on Launch Pad 39A at NASA's Kennedy Space Center in Florida. The device bounces radiation off the tank, allowing technicians to see under the tank's foam insulation. The foam cracked during initial loading operations for Discovery’s STS-133 launch attempt on Nov. 5, and technicians later identified two cracked stringers, which are the composite aluminum ribs located vertically on the tank’s intertank area. Those two stringers have been replaced and reinforced with doublers, which are shaped metal pieces twice as thick as the original stringers. Launch is no earlier than Dec. 17 at 8:51 p.m. EST. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Frank Michaux

  13. KSC-2010-5756

    NASA Image and Video Library

    2010-12-02

    CAPE CANAVERAL, Fla. -- An engineer uses a backscatter device to examine space shuttle Discovery's external fuel tank on Launch Pad 39A at NASA's Kennedy Space Center in Florida. The device bounces radiation off the tank, allowing technicians to see under the tank's foam insulation. The foam cracked during initial loading operations for Discovery’s STS-133 launch attempt on Nov. 5, and technicians later identified two cracked stringers, which are the composite aluminum ribs located vertically on the tank’s intertank area. Those two stringers have been replaced and reinforced with doublers, which are shaped metal pieces twice as thick as the original stringers. Launch is no earlier than Dec. 17 at 8:51 p.m. EST. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Frank Michaux

  14. KSC-2010-5755

    NASA Image and Video Library

    2010-12-02

    CAPE CANAVERAL, Fla. -- An engineer uses a backscatter device to examine space shuttle Discovery's external fuel tank on Launch Pad 39A at NASA's Kennedy Space Center in Florida. The device bounces radiation off the tank, allowing technicians to see under the tank's foam insulation. The foam cracked during initial loading operations for Discovery’s STS-133 launch attempt on Nov. 5, and technicians later identified two cracked stringers, which are the composite aluminum ribs located vertically on the tank’s intertank area. Those two stringers have been replaced and reinforced with doublers, which are shaped metal pieces twice as thick as the original stringers. Launch is no earlier than Dec. 17 at 8:51 p.m. EST. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Frank Michaux

  15. Zero Gravity Cryogenic Vent System Concepts for Upper Stages

    NASA Technical Reports Server (NTRS)

    Flachbart, Robin H.; Holt, James B.; Hastings, Leon J.

    1999-01-01

    The capability to vent in zero gravity without resettling is a technology need that involves practically all uses of sub-critical cryogenics in space. Venting without resettling would extend cryogenic orbital transfer vehicle capabilities. However, the lack of definition regarding liquid/ullage orientation coupled with the somewhat random nature of the thermal stratification and resulting pressure rise rates, lead to significant technical challenges. Typically a zero gravity vent concept, termed a thermodynamic vent system (TVS), consists of a tank mixer to destratify the propellant, combined with a Joule-Thomson (J-T) valve to extract thermal energy from the propellant. Marshall Space Flight Center's (MSFC's) Multipurpose Hydrogen Test Bed (MHTB) was used to test both spray bar and axial jet TVS concepts. The axial jet system consists of a recirculation pump heat exchanger unit. The spray bar system consists of a recirculation pump, a parallel flow concentric tube, heat exchanger, and a spray bar positioned close to the longitudinal axis of the tank. The operation of both concepts is similar. In the mixing mode, the recirculation pump withdraws liquid from the tank and sprays it into the tank liquid, ullage, and exposed tank surfaces. When energy is required. a small portion of the recirculated liquid is passed sequentially through the J-T expansion valve, the heat exchanger, and is vented overboard. The vented vapor cools the circulated bulk fluid, thereby removing thermal energy and reducing tank pressure. The pump operates alone, cycling on and off, to destratify the tank liquid and ullage until the liquid vapor pressure reaches the lower set point. At that point. the J-T valve begins to cycle on and off with the pump. Thus, for short duration missions, only the mixer may operate, thus minimizing or even eliminating, boil-off losses.

  16. Zero Gravity Cryogenic Vent System Concepts for Upper Stages

    NASA Technical Reports Server (NTRS)

    Flachbart, Robin H.; Holt, James B.; Hastings, Leon J.

    2001-01-01

    The capability to vent in zero gravity without resettling is a technology need that involves practically all uses of sub-critical cryogenics in space, and would extend cryogenic orbital transfer vehicle capabilities. However, the lack of definition regarding liquid/ullage orientation coupled with the somewhat random nature of the thermal stratification and resulting pressure rise rates, lead to significant technical challenges. Typically a zero gravity vent concept, termed a thermodynamic vent system (TVS), consists of a tank mixer to destratify the propellant, combined with a Joule-Thomson (J-T) valve to extract thermal energy from the propellant. Marshall Space Flight Center's (MSFC's) Multipurpose Hydrogen Test Bed (MHTB) was used to test both spray-bar and axial jet TVS concepts. The axial jet system consists of a recirculation pump heat exchanger unit. The spray-bar system consists of a recirculation pump, a parallel flow concentric tube heat exchanger, and a spray-bar positioned close to the longitudinal axis of the tank. The operation of both concepts is similar. In the mixing mode, the recirculation pump withdraws liquid from the tank and sprays it into the tank liquid, ullage, and exposed tank surfaces. When energy extraction is required, a small portion of the recirculated liquid is passed sequentially through the J-T expansion valve, the heat exchanger, and is vented overboard. The vented vapor cools the circulated bulk fluid, thereby removing thermal energy and reducing tank pressure. The pump operates alone, cycling on and off, to destratify the tank liquid and ullage until the liquid vapor pressure reaches the lower set point. At that point, the J-T valve begins to cycle on and off with the pump. Thus, for short duration missions, only the mixer may operate, thus minimizing or even eliminating boil-off losses.

  17. Assessment of Technologies for the Space Shuttle External Tank Thermal Protection System and Recommendations for Technology Improvement. Part 2; Structural Analysis Technologies and Modeling Practices

    NASA Technical Reports Server (NTRS)

    Knight, Norman F., Jr.; Nemeth, Michael P.; Hilburger, Mark W.

    2004-01-01

    A technology review and assessment of modeling and analysis efforts underway in support of a safe return to flight of the thermal protection system (TPS) for the Space Shuttle external tank (ET) are summarized. This review and assessment effort focuses on the structural modeling and analysis practices employed for ET TPS foam design and analysis and on identifying analysis capabilities needed in the short-term and long-term. The current understanding of the relationship between complex flight environments and ET TPS foam failure modes are reviewed as they relate to modeling and analysis. A literature review on modeling and analysis of TPS foam material systems is also presented. Finally, a review of modeling and analysis tools employed in the Space Shuttle Program is presented for the ET TPS acreage and close-out foam regions. This review includes existing simplified engineering analysis tools are well as finite element analysis procedures.

  18. KSC-07pd1082

    NASA Image and Video Library

    2007-05-09

    KENNEDY SPACE CENTER, FLA. -- In NASA Kennedy Space Center's Vehicle Assembly Building, technicians place a piece of foam on the side of Atlantis' nose cone to rest the sander while they make adjustments. In late February, Atlantis' external tank received hail damage during a severe thunderstorm that passed through the Kennedy Space Center Launch Complex 39 area. The hail caused visible divots in the giant tank's foam insulation as well as minor surface damage to about 26 heat shield tiles on the shuttle's left wing. The launch of Space Shuttle Atlantis on mission STS-117 now is targeted for June 8. Photo credit: NASA/Jack Pfaller

  19. Ground testing on the nonvented fill method of orbital propellant transfer: Results of initial test series

    NASA Technical Reports Server (NTRS)

    Chato, David J.

    1991-01-01

    The results are presented of a series of no-vent fill experiments conducted on a 175 cu ft flightweight hydrogen tank. The experiments consisted of the nonvented fill of the tankage with liquid hydrogen using two different inlet systems (top spray, and bottom spray) at different tank initial conditions and inflow rates. Nine tests were completed of which six filled in excess of 94 percent. The experiments demonstrated a consistent and repeatable ability to fill the tank in excess of 94 percent using the nonvented fill technique. Ninety-four percent was established as the high level cutoff due to requirements for some tank ullage to prevent rapid tank pressure rise which occurs in a tank filled entirely with liquid. The best fill was terminated at 94 percent full with a tank internal pressure less than 26 psia. Although the baseline initial tank wall temperature criteria was that all portions of the tank wall be less than 40 R, fills were achieved with initial wall temperatures as high as 227 R.

  20. 46 CFR 34.05-5 - Fire-extinguishing systems-T/ALL.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... Officer in Charge, Marine Inspection. (1) Dry cargo compartments. A carbon dioxide or water spray system... subparagraph. (3) Lamp and paint lockers and similar spaces. A carbon dioxide or water spray system must be..., inert gas, foam or water spray system must be installed for the protection of all pumprooms. (5...

  1. 46 CFR 34.05-5 - Fire-extinguishing systems-T/ALL.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... Officer in Charge, Marine Inspection. (1) Dry cargo compartments. A carbon dioxide or water spray system... subparagraph. (3) Lamp and paint lockers and similar spaces. A carbon dioxide or water spray system must be..., inert gas, foam or water spray system must be installed for the protection of all pumprooms. (5...

  2. Reusable cryogenic foam insulation for advanced aerospace vehicles

    NASA Technical Reports Server (NTRS)

    Mcauliffe, Patrick S.; Taylor, Allan H.; Sparks, Larry L.; Dube, William P.

    1991-01-01

    Future high-speed aircraft and aerospace vehicles using cryogenic propellants will require an advanced reusable insulation system for the propellant tank structure. This cryogenic insulation system must be lightweight, structurally and thermally efficient, and capable of multiple reuse without cracking or degraded performance. This paper presents recent progress in the development of a reusable cryogenic foam insulation system having a maximum service temperature of 400 F. The system consists of preshaped, precut blocks of rigid polymethacrylimide foam insulation, wrapped with a high-temperature Kapton and aluminum foil vapor barrier which is adhesively bonded to the propellant tank wall.

  3. KSC-07pd2369

    NASA Image and Video Library

    2007-08-24

    KENNEDY SPACE CENTER, FLA. -- A United Space Alliance external tank technician has completed the removal of a layer of BX265 foam insulation from the LO2 feed line bracket on the external tank. The BX265 foam insulation will later be reapplied without the super lightweight ablator, or SLA, cork insulation. The tank is scheduled to fly on Space Shuttle Discovery in October 2007 on mission STS-120. Discovery's crew will add the module Harmony that will serve as a port for installing additional international laboratories. Harmony will be the first expansion of the living and working space on the complex since the Russian Pirs airlock was installed in 2001. The mission also will move the first set of solar arrays installed on the station to a permanent location on the complex and redeploy them. Photo credit: NASA/Jim Grossmann

  4. 46 CFR 34.17-5 - Quantity of foam required-T/ALL.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 1 2011-10-01 2011-10-01 false Quantity of foam required-T/ALL. 34.17-5 Section 34.17-5 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS FIREFIGHTING EQUIPMENT Fixed Foam Extinguishing Systems, Details § 34.17-5 Quantity of foam required—T/ALL. (a) Area protected. (1) For machinery...

  5. 46 CFR 34.17-5 - Quantity of foam required-T/ALL.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 1 2014-10-01 2014-10-01 false Quantity of foam required-T/ALL. 34.17-5 Section 34.17-5 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS FIREFIGHTING EQUIPMENT Fixed Foam Extinguishing Systems, Details § 34.17-5 Quantity of foam required—T/ALL. (a) Area protected. (1) For machinery...

  6. 46 CFR 34.17-5 - Quantity of foam required-T/ALL.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 1 2012-10-01 2012-10-01 false Quantity of foam required-T/ALL. 34.17-5 Section 34.17-5 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS FIREFIGHTING EQUIPMENT Fixed Foam Extinguishing Systems, Details § 34.17-5 Quantity of foam required—T/ALL. (a) Area protected. (1) For machinery...

  7. 46 CFR 34.17-5 - Quantity of foam required-T/ALL.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 1 2013-10-01 2013-10-01 false Quantity of foam required-T/ALL. 34.17-5 Section 34.17-5 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS FIREFIGHTING EQUIPMENT Fixed Foam Extinguishing Systems, Details § 34.17-5 Quantity of foam required—T/ALL. (a) Area protected. (1) For machinery...

  8. 46 CFR 34.17-5 - Quantity of foam required-T/ALL.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 1 2010-10-01 2010-10-01 false Quantity of foam required-T/ALL. 34.17-5 Section 34.17-5 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS FIREFIGHTING EQUIPMENT Fixed Foam Extinguishing Systems, Details § 34.17-5 Quantity of foam required—T/ALL. (a) Area protected. (1) For machinery...

  9. Determination of Acreage Thermal Protection Foam Loss From Ice and Foam Impacts

    NASA Technical Reports Server (NTRS)

    Carney, Kelly S.; Lawrence, Charles

    2015-01-01

    A parametric study was conducted to establish Thermal Protection System (TPS) loss from foam and ice impact conditions similar to what might occur on the Space Launch System. This study was based upon the large amount of testing and analysis that was conducted with both ice and foam debris impacts on TPS acreage foam for the Space Shuttle Project External Tank. Test verified material models and modeling techniques that resulted from Space Shuttle related testing were utilized for this parametric study. Parameters varied include projectile mass, impact velocity and impact angle (5 degree and 10 degree impacts). The amount of TPS acreage foam loss as a result of the various impact conditions is presented.

  10. Cryogenic foam insulation for LH2 fueled subsonic transports

    NASA Technical Reports Server (NTRS)

    Sharpe, E. L.; Helenbrook, R. G.

    1978-01-01

    Shortages of petroleum-based aircraft fuels are foreseen before the end of the century. To cope with such shortages, NASA is developing a commercial aircraft which can operate on liquid hydrogen. Various foam insulators for LH2 storage are considered in terms of thermal performance and service life. Of the cryogenic foams considered (plain foam, foam with flame retardants and fiberglass reinforcement, and foam with vapor barriers), polyurethane foams were found to be the best. Tests consisted of heating a 5 cm layer of insulation around an aluminum tank containing LH2 to 316 K, and then cooling it to 266 K, while the inner surface was maintained at LH2 temperature (20 K).

  11. Description of Liquid Nitrogen Experimental Test Facility

    NASA Technical Reports Server (NTRS)

    Jurns, John M.; Jacobs, Richard E.; Saiyed, Naseem H.

    1991-01-01

    The Liquid Nitrogen Test Facility is a unique test facility for ground-based liquid nitrogen experimentation. The test rig consists of an insulated tank of approximately 12.5 cubic ft in volume, which is supplied with liquid nitrogen from a 300 gal dewar via a vacuum jacketed piping system. The test tank is fitted with pressure and temperature measuring instrumentation, and with two view ports which allow visual observation of test conditions. To demonstrate the capabilities of the facility, the initial test program is briefly described. The objective of the test program is to measure the condensation rate by injecting liquid nitrogen as a subcooled spray into the ullage of a tank 50 percent full of liquid nitrogen at saturated conditions. The condensation rate of the nitrogen vapor on the subcooled spray can be analytically modeled, and results validated and corrected by experimentally measuring the vapor condensation on liquid sprays.

  12. Description of liquid nitrogen experimental test facility

    NASA Technical Reports Server (NTRS)

    Jurns, J. M.; Jacobs, R. E.; Saiyed, N. H.

    1992-01-01

    The Liquid Nitrogen Test Facility is a unique test facility for ground-based liquid nitrogen experimentation. The test rig consists of an insulated tank of approximately 12.5 cubic ft in volume, which is supplied with liquid nitrogen from a 300 gal dewar via a vacuum jacketed piping system. The test tank is fitted with pressure and temperature measuring instrumentation, and with two view ports which allow visual observation of test conditions. To demonstrate the capabilities of the facility, the initial test program is briefly described. The objective of the test program is to measure the condensation rate by injecting liquid nitrogen as a subcooled spray into the ullage of a tank 50 percent full of liquid nitrogen at saturated conditions. The condensation rate of the nitrogen vapor on the subcooled spray can be analytically modeled, and results validated and corrected by experimentally measuring the vapor condensation on liquid sprays.

  13. Spray droplet size, drift potential, and risks to nontarget organisms from aerially applied glyphosate for coca control in Colombia.

    PubMed

    Hewitt, Andrew J; Solomon, Keith R; Marshall, E J P

    2009-01-01

    A wind tunnel atomization study was conducted to measure the emission droplet size spectra for water and Glyphos (a glyphosate formulation sold in Colombia) + Cosmo-flux sprays for aerial application to control coca and poppy crops in Colombia. The droplet size spectra were measured in a wind tunnel for an Accu-Flo nozzle (with 16 size 0.085 [2.16 mm] orifices), under appropriate simulated aircraft speeds (up to 333 km/h), using a laser diffraction instrument covering a dynamic size range for droplets of 0.5 to 3,500 microm. The spray drift potential of the glyphosate was modeled using the AGDISP spray application and drift model, using input parameters representative of those occurring in Colombia for typical aerial application operations. The droplet size spectra for tank mixes containing glyphosate and Cosmo-Flux were considerably finer than water and became finer with higher aircraft speeds. The tank mix with 44% glyphosate had a D(v0.5) of 128 microm, while the value at the 4.9% glyphosate rate was 140 microm. These are classified as very fine to fine sprays. Despite being relatively fine, modeling showed that the droplets would not evaporate as rapidly as most similarly sized agricultural sprays because the nonvolatile proportion of the tank mix (active and inert adjuvant ingredients) was large. Thus, longer range drift is small and most drift that does occur will deposit relatively close to the application area. Drift will only occur downwind and, with winds of velocity less than the modeled maximum of 9 km/h, the drift distance would be substantially reduced. Spray drift potential might be additionally reduced through various practices such as the selection of nozzles, tank mix adjuvants, aircraft speeds, and spray pressures that would produce coarser sprays. Species sensitivity distributions to glyphosate were constructed for plants and amphibians. Based on modeled drift and 5th centile concentrations, appropriate no-spray buffer zones (distance from the end of the spray boom as recorded electronically +/-5%) for protection of sensitive plants were 50-120 m for coca spray scenarios and considerably lower for poppy spray scenarios. The equivalent buffer zone for amphibia was 5 m. The low toxicity of glyphosate to humans suggests that these aerial applications are not a concern for human health.

  14. 7 CFR 58.218 - Surge tanks.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... 7 Agriculture 3 2012-01-01 2012-01-01 false Surge tanks. 58.218 Section 58.218 Agriculture....218 Surge tanks. If surge tanks are used for hot milk, and temperatures of product including foam being held in the surge tank during processing, is not maintained at a minimum of 150 °F, then two or...

  15. 7 CFR 58.218 - Surge tanks.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... 7 Agriculture 3 2011-01-01 2011-01-01 false Surge tanks. 58.218 Section 58.218 Agriculture....218 Surge tanks. If surge tanks are used for hot milk, and temperatures of product including foam being held in the surge tank during processing, is not maintained at a minimum of 150 °F, then two or...

  16. 7 CFR 58.218 - Surge tanks.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... 7 Agriculture 3 2010-01-01 2010-01-01 false Surge tanks. 58.218 Section 58.218 Agriculture....218 Surge tanks. If surge tanks are used for hot milk, and temperatures of product including foam being held in the surge tank during processing, is not maintained at a minimum of 150 °F, then two or...

  17. 7 CFR 58.218 - Surge tanks.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 7 Agriculture 3 2013-01-01 2013-01-01 false Surge tanks. 58.218 Section 58.218 Agriculture....218 Surge tanks. If surge tanks are used for hot milk, and temperatures of product including foam being held in the surge tank during processing, is not maintained at a minimum of 150 °F, then two or...

  18. 7 CFR 58.218 - Surge tanks.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... 7 Agriculture 3 2014-01-01 2014-01-01 false Surge tanks. 58.218 Section 58.218 Agriculture....218 Surge tanks. If surge tanks are used for hot milk, and temperatures of product including foam being held in the surge tank during processing, is not maintained at a minimum of 150 °F, then two or...

  19. Durability of foam insulation for LH2 fuel tanks of future subsonic transports

    NASA Technical Reports Server (NTRS)

    Sharpe, E. L.; Helenbrook, R. G.

    1978-01-01

    In connection with the potential short-supply of petroleum based fuels, NASA has initiated investigations concerning the feasibility of aircraft using as fuel hydrogen which is to be stored in liquid form. One of the problems to be solved for an operation of such aircraft is related to the possibility of a suitable storage of the liquid hydrogen. A description is presented of an experimental study regarding the suitability of commercially available organic foams as cryogenic insulation for liquid hydrogen tanks under extensive thermal cycling typical of subsonic airline type operation. Fourteen commercially available organic foam insulations were tested. The thermal performance of all insulations was found to deteriorate with increased simulated flight cycles. Two unreinforced polyurethane foams survived over 4200 thermal cycles (representative of approximately 15 years of airline service) without evidence of structural deterioration. The polyurethane foam insulations also exhibited excellent thermal performance.

  20. KSC-2010-5757

    NASA Image and Video Library

    2010-12-02

    CAPE CANAVERAL, Fla. -- An engineer examines images of space shuttle Discovery's external fuel tank taken from a backscatter device on Launch Pad 39A at NASA's Kennedy Space Center in Florida. The device bounces radiation off the tank, allowing technicians to see under the tank's foam insulation. The foam cracked during initial loading operations for Discovery’s STS-133 launch attempt on Nov. 5, and technicians later identified two cracked stringers, which are the composite aluminum ribs located vertically on the tank’s intertank area. Those two stringers have been replaced and reinforced with doublers, which are shaped metal pieces twice as thick as the original stringers. Launch is no earlier than Dec. 17 at 8:51 p.m. EST. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Frank Michaux

  1. KSC-2010-5763

    NASA Image and Video Library

    2010-12-02

    CAPE CANAVERAL, Fla. -- An engineer examines images of space shuttle Discovery's external fuel tank taken from a backscatter device on Launch Pad 39A at NASA's Kennedy Space Center in Florida. The device bounces radiation off the tank, allowing technicians to see under the tank's foam insulation. The foam cracked during initial loading operations for Discovery’s STS-133 launch attempt on Nov. 5, and technicians later identified two cracked stringers, which are the composite aluminum ribs located vertically on the tank’s intertank area. Those two stringers have been replaced and reinforced with doublers, which are shaped metal pieces twice as thick as the original stringers. Launch is no earlier than Dec. 17 at 8:51 p.m. EST. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Frank Michaux

  2. KSC-2010-5759

    NASA Image and Video Library

    2010-12-02

    CAPE CANAVERAL, Fla. -- An engineer examines images of space shuttle Discovery's external fuel tank taken from a backscatter device on Launch Pad 39A at NASA's Kennedy Space Center in Florida. The device bounces radiation off the tank, allowing technicians to see under the tank's foam insulation. The foam cracked during initial loading operations for Discovery’s STS-133 launch attempt on Nov. 5, and technicians later identified two cracked stringers, which are the composite aluminum ribs located vertically on the tank’s intertank area. Those two stringers have been replaced and reinforced with doublers, which are shaped metal pieces twice as thick as the original stringers. Launch is no earlier than Dec. 17 at 8:51 p.m. EST. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Frank Michaux

  3. Foams for barriers and nonlethal weapons

    NASA Astrophysics Data System (ADS)

    Rand, Peter B.

    1997-01-01

    Our times demand better solutions to conflict resolution than simply shooting someone. Because of this, police and military interest in non-lethal concepts is high. Already in use are pepper sprays, bean-bag guns, flash-bang grenades, and rubber bullets. At Sandia we got a head start on non- lethal weapon concepts. Protection of nuclear materials required systems that went way beyond the traditional back vault. Dispensable deterrents were used to allow a graduated response to a threat. Sticky foams and stabilized aqueous foams were developed to provide access delay. Foams won out for security systems simply because you could get a large volume from a small container. For polymeric foams the expansion ratio is thirty to fifty to one. In aqueous foams expansion ratios of one thousand to ne are easily obtained. Recent development work on sticky foams has included a changeover to environmentally friendly solvents, foams with very low toxicity, and the development of non-flammable silicone resin based foams. High expansion aqueous foams are useful visual and aural obscurants. Our recent aqueous foam development has concentrated on using very low toxicity foaming agents combined with oleoresin capsicum irritant to provide a safe but highly irritating foam.

  4. Evaluation of propellent tank insulation concepts for low-thrust chemical propulsion systems: Executive summary

    NASA Technical Reports Server (NTRS)

    Kramer, T.; Brogren, E.; Siegel, B.

    1984-01-01

    Cryogenic propellant tank insulations or liquid oxygen/liquid hydrogen low-thrust 2224N (500 lbf) propulsion systems (LTPS) were assessed. The insulation studied consisted of combinations of N2-purged foam and multilayer insulation (MLI) as well as He-purged MLI-only. Heat leak and payload performance predictions were made for three shuttle-launched LTPS designed for shuttle bay packaged payload densities of 56 kg cu/m (3.5 lbm/cu ft), 40 kg/cu m (2.5 lbm/cu ft) and 24 kg/cu m (1.5 lbm/cu ft). Foam/MLI insulations were found to increase LTPS payload delivery capability when compared with He-purged MLI-only. An additional benefit of foam/MLI was reduced operational complexity because orbiter cargo bay N2 purge gas could be used for MLI purging. Maximum payload mass benefit occurred when an enhanced convection, rather than natural convection, heat transfer was specified for the insulation purge enclosure. The enhanced convection environment allowed minimum insulation thickness to be used for the foam/MLI interface temperature selected to correspond to the moisture dew point in the N2 purge gas. Experimental verification of foam/MLI benefits was recommended. A conservative program cost estimate for testing a MLI-foam insulated tank was 2.1 million dollars. This cost could be reduced significantly without increasing program risk.

  5. Development of fire-resistant, low smoke generating, thermally stable end items for commercial aircraft and spacecraft using a basic polyimide resin

    NASA Technical Reports Server (NTRS)

    Gagliani, J.; Lee, R.; Sorathia, U. A.; Wilcoxson, A. L.

    1980-01-01

    A terpolyimide precursor was developed which can be foamed by microwave methods and yields foams possessing the best seating properties. A continuous process, based on spray drying techniques, permits production of polyimide powder precursors in large quantities. The constrained rise foaming process permits fabrication of rigid foam panels with improved mechanical properties and almost unlimited density characteristics. Polyimide foam core rigid panels were produced by this technique with woven fiberglass fabric bonded to each side of the panel in a one step microwave process. The fire resistance of polyimide foams was significantly improved by the addition of ceramic fibers to the powder precursors. Foams produced from these compositions are flexible, possess good acoustical attenuation and meet the minimum burnthrough requirements when impinged by high flux flame sources.

  6. Characterization of DWPF recycle condensate materials

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Bannochie, C. J.; Adamson, D. J.; King, W. D.

    2015-04-01

    A Defense Waste Processing Facility (DWPF) Recycle Condensate Tank (RCT) sample was delivered to the Savannah River National Laboratory (SRNL) for characterization with particular interest in the concentration of I-129, U-233, U-235, total U, and total Pu. Since a portion of Salt Batch 8 will contain DWPF recycle materials, the concentration of I-129 is important to understand for salt batch planning purposes. The chemical and physical characterizations are also needed as input to the interpretation of future work aimed at determining the propensity of the RCT material to foam, and methods to remediate any foaming potential. According to DWPF themore » Tank Farm 2H evaporator has experienced foaming while processing DWPF recycle materials. The characterization work on the RCT samples has been completed and is reported here.« less

  7. The impact of spray adjuvants on solution physical properties and spray droplet size

    USDA-ARS?s Scientific Manuscript database

    Over the past several years, numerous anecdotes from aerial applicators have surfaced indicating observations of increased numbers of fine droplets seen in the applied spray clouds, usually associated with tank mixtures containing of crop oil concentrates and foliar fertilizers. Efforts were made to...

  8. Effects of Water Hardness on Spray Droplet Size Under Aerial Application Conditions

    DTIC Science & Technology

    2008-01-01

    Nonimaging Light‐Scattering Instruments (ASTM, 2003). Table 1. Spray formulations for water hardness levels. Hardness (ppm) Tank, L (gal) Kocide, kg (lb...characteristics in a spray using optical nonimaging light‐scattering instruments. W. Conshohocken, Pa.: ASTM Intl. ASTM. 2004. E1620‐97. Standard

  9. 46 CFR 34.17-10 - Controls-T/ALL.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS FIREFIGHTING EQUIPMENT Fixed Foam Extinguishing Systems, Details § 34.17-10 Controls—T/ALL. (a) The foam agent, its container, measuring devices, and other items peculiar to the system shall be of an approved type. (b) The foam-producing material...

  10. 46 CFR 34.17-10 - Controls-T/ALL.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS FIREFIGHTING EQUIPMENT Fixed Foam Extinguishing Systems, Details § 34.17-10 Controls—T/ALL. (a) The foam agent, its container, measuring devices, and other items peculiar to the system shall be of an approved type. (b) The foam-producing material...

  11. 46 CFR 34.20-5 - Quantity of foam required-T/ALL.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 1 2011-10-01 2011-10-01 false Quantity of foam required-T/ALL. 34.20-5 Section 34.20-5 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS FIREFIGHTING EQUIPMENT Deck Foam System, Details § 34.20-5 Quantity of foam required—T/ALL. (a) Area protected. Systems of this type are designed...

  12. 46 CFR 35.40-10 - Steam, foam, carbon dioxide, or clean agent fire smothering apparatus-TB/ALL.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 1 2013-10-01 2013-10-01 false Steam, foam, carbon dioxide, or clean agent fire... TANK VESSELS OPERATIONS Posting and Marking Requirements-TB/ALL § 35.40-10 Steam, foam, carbon dioxide, or clean agent fire smothering apparatus—TB/ALL. Each steam, foam, carbon dioxide, or clean agent...

  13. 46 CFR 35.40-10 - Steam, foam, carbon dioxide, or clean agent fire smothering apparatus-TB/ALL.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 1 2014-10-01 2014-10-01 false Steam, foam, carbon dioxide, or clean agent fire... TANK VESSELS OPERATIONS Posting and Marking Requirements-TB/ALL § 35.40-10 Steam, foam, carbon dioxide, or clean agent fire smothering apparatus—TB/ALL. Each steam, foam, carbon dioxide, or clean agent...

  14. Spray Foam Exterior Insulation with Stand-Off Furring

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Herk, Anastasia; Baker, Richard; Prahl, Duncan

    IBACOS, in collaboration with GreenHomes America, was contracted by the New York State Energy Research and Development Authority to research exterior wall insulation solutions. This research investigated cost-effective deep energy retrofit (DER) solutions for improving the building shell exterior while achieving a cost-reduction goal, including reduced labor costs to reach a 50/50 split between material and labor. The strategies included exterior wall insulation plus energy upgrades as needed in the attic, mechanical and ventilation systems, and basement band joist, walls, and floors. The work can be integrated with other home improvements such as siding or window replacement. This strategy minimizesmore » physical connections to existing wall studs, encapsulates existing siding materials (including lead paint) with spray foam, and creates a vented rain screen assembly to promote drying. GreenHomes America applied construction details created by IBACOS to a test home. 2x4 framing members were attached to the wall at band joists and top plates using 'L' clips, with spray foam insulating the wall after framing was installed. Windows were installed simultaneously with the framing, including extension jambs. The use of clips in specific areas provided the best strength potential, and 'picture framing' the spray foam held the 2x4s in place. Short-term testing was performed at this house, with monitoring equipment installed for long-term testing. Testing measurements will be provided in a later report, as well as utility impact (before and after), costs (labor and materials), construction time, standard specifications, and analysis for the exterior wall insulation strategy.« less

  15. Spray Foam Exterior Insulation with Stand-Off Furring

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Herk, Anatasia; Baker, Richard; Prahl, Duncan

    IBACOS, in collaboration with GreenHomes America, was contracted by the New York State Energy Research and Development Authority to research exterior wall insulation solutions. This research investigated cost-effective deep energy retrofit (DER) solutions for improving the building shell exterior while achieving a cost-reduction goal, including reduced labor costs to reach a 50/50 split between material and labor. The strategies included exterior wall insulation plus energy upgrades as needed in the attic, mechanical and ventilation systems, and basement band joist, walls, and floors. The work can be integrated with other home improvements such as siding or window replacement. This strategy minimizesmore » physical connections to existing wall studs, encapsulates existing siding materials (including lead paint) with spray foam, and creates a vented rain screen assembly to promote drying. GreenHomes America applied construction details created by IBACOS to a test home. 2x4 framing members were attached to the wall at band joists and top plates using "L" clips, with spray foam insulating the wall after framing was installed. Windows were installed simultaneously with the framing, including extension jambs. The use of clips in specific areas provided the best strength potential, and "picture framing" the spray foam held the 2x4s in place. Short-term testing was performed at this house, with monitoring equipment installed for long-term testing. Testing measurements will be provided in a later report, as well as utility impact (before and after), costs (labor and materials), construction time, standard specifications, and analysis for the exterior wall insulation strategy.« less

  16. 33 CFR 183.552 - Plastic encased fuel tanks: Installation.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 33 Navigation and Navigable Waters 2 2011-07-01 2011-07-01 false Plastic encased fuel tanks... § 183.552 Plastic encased fuel tanks: Installation. (a) Each fuel tank encased in cellular plastic foam or in fiber reinforced plastic must have the connections, fittings, and labels accessible for...

  17. 33 CFR 183.552 - Plastic encased fuel tanks: Installation.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 33 Navigation and Navigable Waters 2 2010-07-01 2010-07-01 false Plastic encased fuel tanks... § 183.552 Plastic encased fuel tanks: Installation. (a) Each fuel tank encased in cellular plastic foam or in fiber reinforced plastic must have the connections, fittings, and labels accessible for...

  18. 33 CFR 183.552 - Plastic encased fuel tanks: Installation.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 33 Navigation and Navigable Waters 2 2012-07-01 2012-07-01 false Plastic encased fuel tanks... § 183.552 Plastic encased fuel tanks: Installation. (a) Each fuel tank encased in cellular plastic foam or in fiber reinforced plastic must have the connections, fittings, and labels accessible for...

  19. 33 CFR 183.552 - Plastic encased fuel tanks: Installation.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 33 Navigation and Navigable Waters 2 2013-07-01 2013-07-01 false Plastic encased fuel tanks... § 183.552 Plastic encased fuel tanks: Installation. (a) Each fuel tank encased in cellular plastic foam or in fiber reinforced plastic must have the connections, fittings, and labels accessible for...

  20. 33 CFR 183.552 - Plastic encased fuel tanks: Installation.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 33 Navigation and Navigable Waters 2 2014-07-01 2014-07-01 false Plastic encased fuel tanks... § 183.552 Plastic encased fuel tanks: Installation. (a) Each fuel tank encased in cellular plastic foam or in fiber reinforced plastic must have the connections, fittings, and labels accessible for...

  1. Characterization of DWPF recycle condensate tank materials

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Bannochie, C. J.

    2015-01-01

    A Defense Waste Processing Facility (DWPF) Recycle Condensate Tank (RCT) sample was delivered to the Savannah River National Laboratory (SRNL) for characterization with particular interest in the concentration of I-129, U-233, U-235, total U, and total Pu. Since a portion of Salt Batch 8 will contain DWPF recycle materials, the concentration of I-129 is important to undertand for salt batch planning purposes. The chemical and physical characterizations are also needed as input to the interpretation of future work aimed at determining the propensity of the RCT material to foam, and methods to remediate any foaming potential. According to DWPF themore » Tank Farm 2H evaporator has experienced foaming while processing DWPF recycle materials. The characterization work on the RCT samples has been completed and is reported here. The composition of the Sludge Batch 8 (SB8) RCT material is largely a low base solution of 0.2M NaNO 2 and 0.1M NaNO 3 with a small amount of formate present. Insoluble solids comprise only 0.05 wt.% of the slurry. The solids appear to be largely sludge-like solids based on elemental composition and SEM-EDS analysis. The sample contains an elevated concentration of I-129 (38x) and substantial 59% fraction of Tc-99, as compared to the incoming SB8 Tank 40 feed material. The Hg concentration is 5x, when compared to Fe, of that expected based on sludge carryover. The total U and Pu concentrations are reduced significantly, 0.536 wt.% TS and 2.42E-03 wt.% TS, respectively, with the fissile components, U-233, U-235, Pu-239, and Pu-241, an order of magnitude lower in concentration than those in the SB8 Tank 40 DWPF feed material. This report will be revised to include the foaming study requested in the TTR and outlined in the TTQAP when that work is concluded.« less

  2. 46 CFR 34.20-1 - Application-T/ALL.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... COAST GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS FIREFIGHTING EQUIPMENT Deck Foam System, Details § 34.20-1 Application—T/ALL. (a) Where a deck foam system is installed, the provisions of this... foam systems by this subpart must have systems that are designed and installed in accordance with...

  3. 46 CFR 34.20-10 - Controls-T/ALL.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS FIREFIGHTING EQUIPMENT Deck Foam System, Details § 34.20-10 Controls—T/ALL. (a) The foam agent, its container, measuring devices, and other items peculiar to this system shall be of an approved type. (b) The foam agent container and the main controls...

  4. 46 CFR 34.20-1 - Application-T/ALL.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... COAST GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS FIREFIGHTING EQUIPMENT Deck Foam System, Details § 34.20-1 Application—T/ALL. (a) Where a deck foam system is installed, the provisions of this... foam systems by this subpart must have systems that are designed and installed in accordance with...

  5. 46 CFR 34.20-10 - Controls-T/ALL.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS FIREFIGHTING EQUIPMENT Deck Foam System, Details § 34.20-10 Controls—T/ALL. (a) The foam agent, its container, measuring devices, and other items peculiar to this system shall be of an approved type. (b) The foam agent container and the main controls...

  6. Technicians complete foaming around Atlantis', OV-104, 17" ET feed line

    NASA Image and Video Library

    1990-07-10

    Technicians complete foaming around the area of Atlantis, Orbiter Vehicle (OV) 104, 17 inch diameter external tank (ET) feed line in preparation for the second liquid hydrogen tanking test at the Kennedy Space Center (KSC). An elaborate network of sensors, leak detectors, and baggies were set up on OV-104 by technicians. Engineers hope this extra instrumentation will help pinpoint the exact location of the leak. OV-104 is scheduled to be launched for the STS-38 mission, a classified Department of Defense (DOD) flight. View provided by KSC with alternate number KSC-90PC-988.

  7. Technicians complete foaming around Atlantis', OV-104, 17' ET feed line

    NASA Technical Reports Server (NTRS)

    1990-01-01

    Technicians complete foaming around the area of Atlantis, Orbiter Vehicle (OV) 104, 17 inch diameter external tank (ET) feed line in preparation for the second liquid hydrogen tanking test at the Kennedy Space Center (KSC). An elaborate network of sensors, leak detectors, and baggies were set up on OV-104 by technicians. Engineers hope this extra instrumentation will help pinpoint the exact location of the leak. OV-104 is scheduled to be launched for the STS-38 mission, a classified Department of Defense (DOD) flight. View provided by KSC with alternate number KSC-90PC-988.

  8. Assessment of Technologies for the Space Shuttle External Tank Thermal Protection System and Recommendations for Technology Improvement - Part III: Material Property Characterization, Analysis, and Test Methods

    NASA Technical Reports Server (NTRS)

    Gates, Thomas S.; Johnson, Theodore F.; Whitley, Karen S.

    2005-01-01

    The objective of this report is to contribute to the independent assessment of the Space Shuttle External Tank Foam Material. This report specifically addresses material modeling, characterization testing, data reduction methods, and data pedigree. A brief description of the External Tank foam materials, locations, and standard failure modes is provided to develop suitable background information. A review of mechanics based analysis methods from the open literature is used to provide an assessment of the state-of-the-art in material modeling of closed cell foams. Further, this report assesses the existing material property database and investigates sources of material property variability. The report presents identified deficiencies in testing methods and procedures, recommendations for additional testing as required, identification of near-term improvements that should be pursued, and long-term capabilities or enhancements that should be developed.

  9. Efficacy of clobetasol spray: factors beyond patient compliance.

    PubMed

    Bhutani, Tina; Koo, John; Maibach, Howard I

    2012-02-01

    Clobetasol 0.05% spray, a topical clobetasol propionate, is a non-greasy formulation that has shown increased clinical efficacy in a head-to-head comparison with foam formulation. Moreover, available data from randomized, controlled, double-blind trials suggests that clobetasol spray is, in fact, slightly more effective than most, if not all, other preparations of clobetasol. The fact that clobetasol spray is exceptionally easy to comply with may have played a major role in this outcome; however, other factors must be considered. These include vehicle metamorphosis post-application as well as vehicle and excipient effects on stratum corneum permeability. Basic concepts in topical drug delivery and how they apply to this spray vehicle may further explain the greater efficacy of clobetasol spray.

  10. KSC-07pd0563

    NASA Image and Video Library

    2007-03-04

    KENNEDY SPACE CENTER, FLA. -- Space Shuttle Atlantis, atop the mobile launcher platform, rolls toward the Vehicle Assembly Building. In the VAB, the shuttle will be examined for hail damage. A severe thunderstorm with golf ball-sized hail caused divots in the giant tank's foam insulation and minor surface damage to about 26 heat shield tiles on the shuttle's left wing. Further evaluation of the tank is necessary to get an accurate accounting of foam damage and determine the type of repair required and the time needed for that work. A new target launch date has not been determined, but teams will focus on preparing Atlantis for liftoff in late April. Photo credit: NASA/Amanda Diller

  11. DOE Zero Energy Ready Home Case Study: Healthy Efficient Homes - Spirit Lake, Iowa

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    none,

    2014-11-01

    This case study describes a DOE Zero Energy Ready Home in Spirit Lake, Iowa, that scored HERS 41 without PV and HERS 28 with PV. This 3,048 ft2 custom home has advanced framed walls filled with 1.5 inches closed-cell spray foam, a vented attic with spray foam-sealed top plates and blown fiberglass over the ceiling deck. R-23 basement walls are ICF plus two 2-inch layers of EPS. The house also has a mini-split heat pump, fresh air fan intake, and a solar hot water heater.

  12. Arts & Crafts for Everyone.

    ERIC Educational Resources Information Center

    Crane, Diane, Ed.

    1982-01-01

    Five different art activities, using different media, are described: (1) "mystery molds," using plaster and discarded packaging materials; (2) "calico cottages," using boxes and fabric; (3) "foam friends," using plastic foam packing pieces; (4) "bauble boxes," using spray can tops and papier mache; and (5) "soft stuff," using old clothing. (CJ)

  13. Spray sealing: A breakthrough in integral fuel tank sealing technology

    NASA Astrophysics Data System (ADS)

    Richardson, Martin D.; Zadarnowski, J. H.

    1989-11-01

    In a continuing effort to increase readiness, a new approach to sealing integral fuel tanks is being developed. The technique seals potential leak sources by spraying elastomeric materials inside the tank cavity. Laboratory evaluations project an increase in aircraft supportability and reliability, an improved maintainability, decreasing acquisition and life cycle costs. Increased usable fuel volume and lower weight than conventional bladders improve performance. Concept feasibility was demonstrated on sub-scale aircraft fuel tanks. Materials were selected by testing sprayable elastomers in a fuel tank environment. Chemical stability, mechanical properties, and dynamic durability of the elastomer are being evaluated at the laboratory level and in sub-scale and full scale aircraft component fatigue tests. The self sealing capability of sprayable materials is also under development. Ballistic tests show an improved aircraft survivability, due in part to the elastomer's mechanical properties and its ability to damp vibrations. New application equipment, system removal, and repair methods are being investigated.

  14. Party foam-induced eye injuries and the power of media intervention.

    PubMed

    Abulafia, Adi; Segev, Fani; Platner, Eva; Ben Simon, Guy J

    2013-06-01

    To describe the clinical features and treatment outcome of eye injuries sustained as a result of contact with artificial snow spray ("party foam"/"silly string") during 2 consecutive Israeli Independence Day celebrations. Retrospective, multicenter, consecutive case series. Institutional. INTERVENTION/STUDY POPULATION: All patients who presented to 2 ophthalmology emergency services in 2007 and in 2008 with eye injury caused by contact with the foam. The medical records of the foam-induced eye injury cases were retrieved and analyzed. Data on injury type, comprehensive ophthalmic examination, and time to resolution were collected and analyzed. The assessed variables included the number of cases per year, injury type, visual acuity, treatment, and outcome. A total of 96 patients (135 eyes) had suffered from foam-induced ocular chemical injuries during the 2 celebrations. Sex and laterality were evenly distributed in the study population. The mean ± SD age was 12.8 ± 2.14 years (range, 7-17 years). All patients suffered from chemical conjunctivitis (100%) and superficial punctate keratopathy (79%), corneal erosion (27%), and conjunctival erosion (5%). More patients were seen during 2007 compared with 2008 [85 (117 eyes) and 11 (18 eyes), respectively]. This reduction was directly attributable to increased public awareness because of media coverage (newspapers, radio, and national TV). Sprayed foam used in parties and public celebrations can cause mild-to-severe ocular surface injuries. Increased public awareness will inevitably reduce the use of this dangerous agent, but warnings need to be repeated yearly in the national media.

  15. 46 CFR 34.20-20 - Discharge outlets-T/ALL.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS FIREFIGHTING EQUIPMENT Deck Foam System... least one mounted foam appliance shall be provided for each station that is required in § 34.20-15(c... at the two foam stations having the most hose outlets. Hand-held appliances shall be stowed in a well...

  16. 46 CFR 34.20-20 - Discharge outlets-T/ALL.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS FIREFIGHTING EQUIPMENT Deck Foam System... least one mounted foam appliance shall be provided for each station that is required in § 34.20-15(c... at the two foam stations having the most hose outlets. Hand-held appliances shall be stowed in a well...

  17. Three-Dimensional Scale-Model Tank Experiment of the Hudson Canyon Region

    DTIC Science & Technology

    2014-09-30

    coefficient at a water/ polyurethane foam interface,” J. Acoust. Soc. Am. 134, EL271–EL275 (2013). PUBLICATIONS Peer-reviewed papers J. D. Sagers...Sagers, M. R. Haberman, and P. S. Wilson, “Ultrasonic measurements of the reflection coefficient at a water/ polyurethane foam interface,” J. Acoust...completed apparatus installed in the indoor tank room at ARL:UT is shown in Fig. 2(b). The major components of the apparatus include the rigid

  18. Electrostatic Hazards of Urethane Packed Fuel Tanks.

    DTIC Science & Technology

    1986-03-01

    Monsanto concluded (Appendix D) that the foam was absorbing substances ( alkylphenols ) from the fuel and that the fuel was extracting chemicals (the most...experienced fuel impingement exhibited very strong absorption at 2.9 pm which is attributed to the alkylphenol type substances extracted by the foam...from the foam. - Absorption of alkylphenol type compounds by the foam. The latter of these compositional changes is believed to have a relatively

  19. Centrifuge Testing of a Partially-Confined FC-72 Spray

    DTIC Science & Technology

    2006-11-01

    induced body forces. Heat transfer associated with closed - loop spray cooling will be affected by acceleration body forces, the extent of which is not...impingement cooling, spray cooling, heat pipes , loop heat pipes , carbon foam impregnated with phase-change materials, and combinations of the above...reduced gravity and elevated gravity experiments to help prove viability of pulsating heat pipes (PHPs) for space applications. The PHPs, filled

  20. Design and development of polyphenylene oxide foam as a reusable internal insulation for LH2 tanks

    NASA Technical Reports Server (NTRS)

    1975-01-01

    Material specification and fabrication process procedures for foam production are presented. The properties of mechanical strength, modulus of elasticity, density and thermal conductivity were measured and related to foam quality. Properties unique to the foam such as a gas layer insulation, density gradient parallel to the fiber direction, and gas flow conductance in both directions were correlated with foam quality. Inspection and quality control tests procedures are outlined and photographs of test equipment and test specimens are shown.

  1. Modeling Droplet Heat and Mass Transfer during Spray Bar Pressure Control of the Multipurpose Hydrogen Test Bed (MHTB) Tank in Normal Gravity

    NASA Technical Reports Server (NTRS)

    Kartuzova, O.; Kassemi, M.

    2016-01-01

    A CFD model for simulating pressure control in cryogenic storage tanks through the injection of a subcooled liquid into the ullage is presented and applied to the 1g MHTB spray bar cooling experiments. An Eulerian-Lagrangian approach is utilized to track the spray droplets and capture the interaction between the discrete droplets and the continuous ullage phase. The spray model is coupled with the VOF model by performing particle tracking in the ullage, removing particles from the ullage when they reach the interface, and then adding their contributions to the liquid. A new model for calculating the droplet-ullage heat and mass transfer is developed. In this model, a droplet is allowed to warm up to the saturation temperature corresponding to the ullage vapor pressure, after which it evaporates while remaining at the saturation temperature. The droplet model is validated against the results of the MHTB spray-bar cooling experiments with 50% and 90% tank fill ratios. The predictions of the present T-sat based model are compared with those of a previously developed kinetic-based droplet mass transfer model. The predictions of the two models regarding the evolving tank pressure and temperature distributions, as well as the droplets' trajectories and temperatures, are examined and compared in detail. Finally, the ullage pressure and local vapor and liquid temperature evolutions are validated against the corresponding data provided by the MHTB spray bar mixing experiment.

  2. 46 CFR 34.25-20 - Spray nozzles-T/ALL.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 1 2010-10-01 2010-10-01 false Spray nozzles-T/ALL. 34.25-20 Section 34.25-20 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS FIREFIGHTING EQUIPMENT Water Spray Extinguishing Systems, Details § 34.25-20 Spray nozzles—T/ALL. (a) Spray nozzles shall be of an approved type. ...

  3. 46 CFR 34.25-20 - Spray nozzles-T/ALL.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 1 2011-10-01 2011-10-01 false Spray nozzles-T/ALL. 34.25-20 Section 34.25-20 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS FIREFIGHTING EQUIPMENT Water Spray Extinguishing Systems, Details § 34.25-20 Spray nozzles—T/ALL. (a) Spray nozzles shall be of an approved type. ...

  4. Zero Gravity Cryogenic Vent System Concepts for Upper Stages

    NASA Astrophysics Data System (ADS)

    Ravex, Alain; Flachbart, Robin; Holt, Barney

    The capability to vent in zero gravity without resettling is a technology need that involves practically all uses of sub-critical cryogenics in space. Venting without resettling would extend cryogenic orbital transfer vehicle capabilities. However, the lack of definition regarding liquid/ullage orientation coupled with the somewhat random nature of the thermal stratification and resulting pressure rise rates, lead to significant technical challenges. Typically a zero gravity vent concept, termed a thermodynamic vent system (TVS), consists of a tank mixer to destratify the propellant, combined with a Joule-Thomson (J-T) valve to extract thermal energy from the propellant. Marshall Space Flight Center's (MSFC's) Multipurpose Hydrogen Test Bed (MHTB) was used to test both spray bar and axial jet TVS concepts. The axial jet system consists of a recirculation pump heat exchanger unit. The spray bar system consists of a recirculation pump, a parallel flow concentric tube, heat exchanger, and a spray bar positioned close to the longitudinal axis of the tank. The operation of both concepts is similar. In the mixing mode, the recirculation pump withdraws liquid from the tank and sprays it into the tank liquid, ullage, and exposed tank surfaces. When energy extraction is required, a small portion of the recirculated liquid is passed sequentially through the J-T expansion valve, the heat exchanger, and is vented overboard. The vented vapor cools the circulated bulk fluid, thereby removing thermal energy and reducing tank pressure. The pump operates alone, cycling on and off, to destratify the tank liquid and ullage until the liquid vapor pressure reaches the lower set point. At that point, the J-T valve begins to cycle on and off with the pump. Thus, for short duration missions, only the mixer may operate, thus minimizing or even eliminating boil-off losses. TVS performance testing demonstrated that the spray bar was effective in providing tank pressure control within a 6.89 kPa (1psi) band for fill levels of 90%, 50%, and 25%. Complete destratification of the liquid and ullage was achieved at these fill levels. The axial jet was effective in providing tank pressure control within the same pressure control band at the 90% fill level. However, at the 50% level, the system reached a point at which it was unable to extract enough energy to keep up with the heat leak into the tank. Due to a hardware problem, the recirculation pump operated well below the axial jet design flow rate. Therefore, it is likely that the performance of the axial jet would have improved had the pump operated at the proper flow rate. A CFD model is being used to determine if the desired axial jet performance would be achieved if a higher pump flow rate were available. Testing conducted thus far has demonstrated that both TVS concepts can be effective in destratifying a propellant tank, rejecting stored heat energy, and thus, controlling tank pressure.

  5. 46 CFR 34.20-5 - Quantity of foam required-T/ALL.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... to give primary protection to the spaces over the cargo tanks. (b) Rate of application. The water... liters/min per square meter of cargo tanks deck area, where cargo tanks deck area means the maximum.../min per square meter of the horizontal sectional area of the single tank having the largest such area...

  6. Cryogenic Moisture Uptake in Foam Insulation for Space Launch Vehicles

    NASA Technical Reports Server (NTRS)

    Fesmire, James E.; ScholtensCoffman, Brekke E.; Sass, Jared P.; Williams, Martha K.; Smith, Trent M.; Meneghelli, Barrry J.

    2008-01-01

    Rigid polyurethane foams and rigid polyisocyanurate foams (spray-on foam insulation), like those flown on Shuttle, Delta IV, and will be flown on Ares-I and Ares-V, can gain an extraordinary amount of water when under cryogenic conditions for several hours. These foams, when exposed for eight hours to launch pad environments on one side and cryogenic temperature on the other, increase their weight from 35 to 80 percent depending on the duration of weathering or aging. This effect translates into several thousand pounds of additional weight for space vehicles at lift-off. A new cryogenic moisture uptake apparatus was designed to determine the amount of water/ice taken into the specimen under actual-use propellant loading conditions. This experimental study included the measurement of the amount of moisture uptake within different foam materials. Results of testing using both aged specimens and weathered specimens are presented. To better understand cryogenic foam insulation performance, cryogenic moisture testing is shown to be essential. The implications for future launch vehicle thermal protection system design and flight performance are discussed.

  7. Support Provided to the External Tank (ET) Project on the Use of Statistical Analysis for ET Certification Consultation Position Paper

    NASA Technical Reports Server (NTRS)

    Null, Cynthia H.

    2009-01-01

    In June 2004, the June Space Flight Leadership Council (SFLC) assigned an action to the NASA Engineering and Safety Center (NESC) and External Tank (ET) project jointly to characterize the available dataset [of defect sizes from dissections of foam], identify resultant limitations to statistical treatment of ET as-built foam as part of the overall thermal protection system (TPS) certification, and report to the Program Requirements Change Board (PRCB) and SFLC in September 2004. The NESC statistics team was formed to assist the ET statistics group in August 2004. The NESC's conclusions are presented in this report.

  8. Using Aerogel-Based Insulation Material To Prevent Foam Loss on the Liquid-Hydrogen Intertank

    NASA Technical Reports Server (NTRS)

    2008-01-01

    Uninsulated areas on cryogenic propellant tanks and feedlines cause moisture in the air to condense or ice to form. Flange joints, bracket supports, expansion bellows, and other cavities are uninsulated by design. These areas cannot be sealed because conventional thermal insulation materials would restrict mechanical articulations. Aerogel-based thermal insulation systems are able to seal critical locations such as the liquid-oxygen (LO2) feedline bellows. A new thermal insulation system was also necessary between the intertank wall, flange, and the liquid-hydrogen (LH2) tank dome, where there is a cavity (or crevice) with an exposed 20-K surface. When nitrogen gas is used for purging within the intertank volume, it condenses on this cold surface. Some solid nitrogen may also form on the colder side of the crevice. Voids or discontinuities within the foam can pressurize and cause areas of foam to weaken and break off, reducing thermal efficiency and creating potentially dangerous debris. To prevent this foam loss, we developed a thermal insulation system using bulk-fill aerogel material and demonstrated it with a one-tenth-scale model of the LH2 intertank flange area

  9. 27 CFR 24.167 - Tanks.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... revenue protection. All open tanks will be under a roof or other suitable covering. (b) Other requirements... have a similar means of revenue protection. Any vents, flame arrestors, foam devices, or other safety...

  10. 27 CFR 24.167 - Tanks.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... revenue protection. All open tanks will be under a roof or other suitable covering. (b) Other requirements... have a similar means of revenue protection. Any vents, flame arrestors, foam devices, or other safety...

  11. 27 CFR 24.167 - Tanks.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... revenue protection. All open tanks will be under a roof or other suitable covering. (b) Other requirements... have a similar means of revenue protection. Any vents, flame arrestors, foam devices, or other safety...

  12. 27 CFR 24.167 - Tanks.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... revenue protection. All open tanks will be under a roof or other suitable covering. (b) Other requirements... have a similar means of revenue protection. Any vents, flame arrestors, foam devices, or other safety...

  13. 27 CFR 24.167 - Tanks.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... revenue protection. All open tanks will be under a roof or other suitable covering. (b) Other requirements... have a similar means of revenue protection. Any vents, flame arrestors, foam devices, or other safety...

  14. Bidet toilet seats with warm-water tanks: residual chlorine, microbial community, and structural analyses.

    PubMed

    Iyo, Toru; Asakura, Keiko; Nakano, Makiko; Yamada, Mutsuko; Omae, Kazuyuki

    2016-02-01

    Despite the reported health-related advantages of the use of warm water in bidets, there are health-related disadvantages associated with the use of these toilet seats, and the bacterial research is sparse. We conducted a survey on the hygienic conditions of 127 warm-water bidet toilet seats in restrooms on a university campus. The spray water from the toilet seats had less residual chlorine than their tap water sources. However, the total viable microbial count was below the water-quality standard for tap water. In addition, the heat of the toilet seats' warm-water tanks caused heterotrophic bacteria in the source tap water to proliferate inside the nozzle pipes and the warm-water tanks. Escherichia coli was detected on the spray nozzles of about 5% of the toilet seats, indicating that the self-cleaning mechanism of the spray nozzles was largely functioning properly. However, Pseudomonas aeruginosa was detected on about 2% of the toilet seats. P. aeruginosa was found to remain for long durations in biofilms that formed inside warm-water tanks. Infection-prevention measures aimed at P. aeruginosa should receive full consideration when managing warm-water bidet toilet seats in hospitals in order to prevent opportunistic infections in intensive care units, hematology wards, and other hospital locations.

  15. KSC-07pd0565

    NASA Image and Video Library

    2007-03-04

    KENNEDY SPACE CENTER, FLA. -- Space Shuttle Atlantis, atop the mobile launcher platform, rolls into the Vehicle Assembly Building after leaving Launch Pad 39A. In the VAB, the shuttle will be examined for hail damage. A severe thunderstorm with golf ball-sized hail caused divots in the giant tank's foam insulation and minor surface damage to about 26 heat shield tiles on the shuttle's left wing. Further evaluation of the tank is necessary to get an accurate accounting of foam damage and determine the type of repair required and the time needed for that work. A new target launch date has not been determined, but teams will focus on preparing Atlantis for liftoff in late April. Photo credit: NASA/Amanda Diller

  16. KSC-07pd0569

    NASA Image and Video Library

    2007-03-04

    KENNEDY SPACE CENTER, FLA. -- After leaving Launch Pad 39A, Space Shuttle Atlantis, atop the mobile launcher platform, comes to rest in high bay 1 of the Vehicle Assembly Building. A severe thunderstorm with golf ball-sized hail caused divots in the giant tank's foam insulation and minor surface damage to about 26 heat shield tiles on the shuttle's left wing. Further evaluation of the tank is necessary to get an accurate accounting of foam damage and determine the type of repair required and the time needed for that work. A new target launch date has not been determined, but teams will focus on preparing Atlantis for liftoff in late April. Photo credit: NASA/Amanda Diller

  17. KSC-06pd0599

    NASA Image and Video Library

    2006-04-11

    KENNEDY SPACE CENTER, FLA. - Inside the Vehicle Assembly Building at NASA's Kennedy Space Center, a worker watches external tank number 119 as it is being lifted from the checkout cell. The tank will be placed horizontally on the transporter in the transfer aisle. Once in the transfer aisle, technicians will reapply the thermal protection system foam that was removed in order to replace the tank's four liquid hydrogen engine cutoff sensors. The tank is being prepared to launch Space Shuttle Discovery on mission STS-121 in July. Photo credit: NASA/Cory Huston

  18. Thermal stratification in LH2 tank of cryogenic propulsion stage tested in ISRO facility

    NASA Astrophysics Data System (ADS)

    Xavier, M.; Raj, R. Edwin; Narayanan, V.

    2017-02-01

    Liquid oxygen and hydrogen are used as oxidizer and fuel respectively in cryogenic propulsion system. These liquids are stored in foam insulated tanks of cryogenic propulsion system and are pressurized using warm pressurant gas supplied for tank pressure maintenance during cryogenic engine operation. Heat leak to cryogenic propellant tank causes buoyancy driven liquid stratification resulting in formation of warm liquid stratum at liquid free surface. This warm stratum is further heated by the admission of warm pressurant gas for tank pressurization during engine operation. Since stratified layer temperature has direct bearing on the cavitation free operation of turbo pumps integrated in cryogenic engine, it is necessary to model the thermal stratification for predicting stratified layer temperature and mass of stratified liquid in tank at the end of engine operation. These inputs are required for estimating the minimum pressure to be maintained by tank pressurization system. This paper describes configuration of cryogenic stage for ground qualification test, stage hot test sequence, a thermal model and its results for a foam insulated LH2 tank subjected to heat leak and pressurization with hydrogen gas at 200 K during liquid outflow at 38 lps for engine operation. The above model considers buoyancy flow in free convection boundary layer caused by heat flux from tank wall and energy transfer from warm pressurant gas etc. to predict temperature of liquid stratum and mass of stratified liquid in tank at the end of engine operation in stage qualification tests carried out in ISRO facility.

  19. KSC-04pd2129

    NASA Image and Video Library

    2004-10-14

    KENNEDY SPACE CENTER, FLA. - External Tank 118 (ET-118) is lowered from its cell in the Vehicle Assembly Building in order to place it on a transporter. The tank will be transferred to NASA’s Michoud Assembly Facility in New Orleans. The tank is being installed with an improved bipod fitting, which connects the external fuel tank to the Shuttle during launch. The new design, a significant milestone in the effort to return the Shuttle to safe flight, replaces the foam that was used to prevent ice buildup on the tank’s bipod fittings with four rod-shaped heaters. The heaters are being retrofitted on the 11 existing tanks and incorporated into the manufacture of all new tanks.

  20. KSC-04pd2128

    NASA Image and Video Library

    2004-10-14

    KENNEDY SPACE CENTER, FLA. - External Tank 118 (ET-118) is lifted from its cell in the Vehicle Assembly Building in order to place it on a transporter. The tank will be transferred to NASA’s Michoud Assembly Facility in New Orleans. The tank is being installed with an improved bipod fitting, which connects the external fuel tank to the Shuttle during launch. The new design, a significant milestone in the effort to return the Shuttle to safe flight, replaces the foam that was used to prevent ice buildup on the tank’s bipod fittings with four rod-shaped heaters. The heaters are being retrofitted on the 11 existing tanks and incorporated into the manufacture of all new tanks.

  1. Vaginal itching and discharge - Adult and adolescent

    MedlinePlus

    ... 003158.htm Vaginal itching and discharge - adult and adolescent To use the sharing features on this page, ... fabric softeners, feminine sprays, ointments, creams, douches, and contraceptive foams or jellies or creams. This may irritate ...

  2. Fire suppression system of a small-scale LNG loading facility at PT Badak NGL

    NASA Astrophysics Data System (ADS)

    Yustiarza, Farhan Hilmyawan

    2017-03-01

    LNG progressively become favorable energy to replace oil-based fuel due to lower cost and more environment-friendly. In order to support an emerging LNG demands in Kalimantan, PT Badak NGL, one of the leading LNG Company in the world, develops the land-transported LNG loading facility. This facility performs loading the LNG into a small-scale tank (ISO Tank) with 20 m3 capacities. Safety reviews over this facility were conducted. Based on these reviews, the LNG filling station requires supplemental safeguards, such as LNG spill containment and firefighting foam system besides firewater system and dry chemical system. The spill containment provides holding LNG spill within the limits of plant property, while the high expansion foam system deals to minimize the vaporization rate to prevent a fire incident. This paper mainly discusses designing of such supplemental safeguards. The requirement of the spill containment is 20 m3 (6.3 × 3.3 × 2.0) m and the foam system should be capable generating foam at least 40 m3/min.

  3. Advanced Signal Processing Techniques Applied to Terahertz Inspections on Aerospace Foams

    NASA Technical Reports Server (NTRS)

    Trinh, Long Buu

    2009-01-01

    The space shuttle's external fuel tank is thermally insulated by the closed cell foams. However, natural voids composed of air and trapped gas are found as by-products when the foams are cured. Detection of foam voids and foam de-bonding is a formidable task owing to the small index of refraction contrast between foam and air (1.04:1). In the presence of a denser binding matrix agent that bonds two different foam materials, time-differentiation of filtered terahertz signals can be employed to magnify information prior to the main substrate reflections. In the absence of a matrix binder, de-convolution of the filtered time differential terahertz signals is performed to reduce the masking effects of antenna ringing. The goal is simply to increase probability of void detection through image enhancement and to determine the depth of the void.

  4. KSC-06pd0598

    NASA Image and Video Library

    2006-04-11

    KENNEDY SPACE CENTER, FLA. - Inside the Vehicle Assembly Building at NASA's Kennedy Space Center, external tank number 119 is being lifted from the checkout cell and will be placed horizontally on the transporter in the transfer aisle. Once in the transfer aisle, technicians will reapply the thermal protection system foam that was removed in order to replace the tank's four liquid hydrogen engine cutoff sensors. The tank is being prepared to launch Space Shuttle Discovery on mission STS-121 in July.

  5. Rigid open-cell polyurethane foam for cryogenic insulation

    NASA Technical Reports Server (NTRS)

    Faddoul, J. R.; Lindquist, C. R.; Niendorf, L. R.; Nies, G. E.; Perkins, P. J., Jr.

    1971-01-01

    Lightweight polyurethane foam assembled in panels is effective spacer material for construction of self-evacuating multilayer insulation panels for cryogenic liquid tanks. Spacer material separates radiation shields with barrier that minimizes conductive and convective heat transfer between shields.

  6. KSC-07pd0598

    NASA Image and Video Library

    2007-03-09

    KENNEDY SPACE CENTER, FLA. -- In Highbay 1 inside the Vehicle Assembly Building, technicians work on repair techniques to the hail-damaged external tank. They are inside a tented area that protects the tank. Scaffolding around the tank can be seen below. A severe thunderstorm with golf ball-sized hail caused visible divots in the giant tank's foam insulation and minor surface damage to about 26 heat shield tiles on the shuttle's left wing. A new target launch date has not been determined, but teams will focus on preparing Atlantis for liftoff in late April on mission STS-117. Photo credit: NASA/Jim Grossmann

  7. Crack Initiation and Growth in Rigid Polymeric Closed-Cell Foam Cryogenic Applications

    NASA Technical Reports Server (NTRS)

    Sayyah, Tarek; Steeve, Brian; Wells, Doug

    2006-01-01

    Cryogenic vessels, such as the Space Shuttle External Tank, are often insulated with closed-cell foam because of its low thermal conductivity. The coefficient of thermal expansion mismatch between the foam and metallic substrate places the foam under a biaxial tension gradient through the foam thickness. The total foam thickness affects the slope of the stress gradient and is considered a significant contributor to the initiation of subsurface cracks. Rigid polymeric foams are brittle in nature and any subsurface cracks tend to propagate a finite distance toward the surface. This presentation investigates the relationship between foam thickness and crack initiation and subsequent crack growth, using linear elastic fracture mechanics, in a rigid polymeric closed-cell foam through analysis and comparison with experimental results.

  8. Impact Testing on Reinforced Carbon-Carbon Flat Panels With BX-265 and PDL-1034 External Tank Foam for the Space Shuttle Return to Flight Program

    NASA Technical Reports Server (NTRS)

    Melis, Matthew E.; Revilock, Duane M.; Pereira, Michael J.; Lyle, Karen H.

    2009-01-01

    Following the tragedy of the Orbiter Columbia (STS-107) on February 1, 2003, a major effort commenced to develop a better understanding of debris impacts and their effect on the space shuttle subsystems. An initiative to develop and validate physics-based computer models to predict damage from such impacts was a fundamental component of this effort. To develop the models it was necessary to physically characterize reinforced carbon-carbon (RCC) along with ice and foam debris materials, which could shed on ascent and impact the orbiter RCC leading edges. The validated models enabled the launch system community to use the impact analysis software LS-DYNA (Livermore Software Technology Corp.) to predict damage by potential and actual impact events on the orbiter leading edge and nose cap thermal protection systems. Validation of the material models was done through a three-level approach: Level 1-fundamental tests to obtain independent static and dynamic constitutive model properties of materials of interest, Level 2-subcomponent impact tests to provide highly controlled impact test data for the correlation and validation of the models, and Level 3-full-scale orbiter leading-edge impact tests to establish the final level of confidence for the analysis methodology. This report discusses the Level 2 test program conducted in the NASA Glenn Research Center (GRC) Ballistic Impact Laboratory with external tank foam impact tests on flat RCC panels, and presents the data observed. The Level 2 testing consisted of 54 impact tests in the NASA GRC Ballistic Impact Laboratory on 6- by 6-in. and 6- by 12-in. flat plates of RCC and evaluated two types of debris projectiles: BX-265 and PDL-1034 external tank foam. These impact tests helped determine the level of damage generated in the RCC flat plates by each projectile and validated the use of the foam and RCC models for use in LS-DYNA.

  9. Foam on Tile Impact Modeling for the STS-107 Investigation

    NASA Technical Reports Server (NTRS)

    Stellingwerf, R. F.; Robinson, J. H.; Richardson, S.; Evans, S. W.; Stallworth, R.; Hovater, M.

    2004-01-01

    Following the breakup of the Space Shuttle Columbia during reentry a NASA/Contractor investigation team was formed to examine the probable damage inflicted on Orbiter Thermal Protection System elements by impact of External Tank insulating foam projectiles. The authors formed a working subgroup within the larger team to apply the Smooth Particle Hydrodynamics code SPHC to the damage estimation problem. Numerical models of the Orbiter's tiles and of the Tank's foam were constructed and used as inputs into the code. Material properties needed to properly model the tiles and foam were obtained from other working subgroups who performed tests on these items for this purpose. Two- and three-dimensional models of the tiles were constructed, including the glass outer layer, the main body of LI-900 insulation, the densified lower layer of LI-900, the Nomex felt mounting layer, and the Aluminum 2024 vehicle skin. A model for the BX-250 foam including porous compression, elastic rebound, and surface erosion was developed. Code results for the tile damage and foam behavior were extensively validated through comparison with Southwest Research Institute foam-on-tile impact experiments carried out in 1999. These tests involved small projectiles striking individual tiles and small tile arrays. Following code and model validation we simulated impacts of larger foam projectiles on the examples of tile systems used on the Orbiter. Results for impacts on the main landing gear door are presented in this paper, including effects of impacts at several angles, and of rapidly rotating projectiles. General results suggest that foam impacts on tiles at about 500 mph could cause appreciable damage if the impact angle is greater than about 20 degrees. Some variations of the foam properties, such as increased brittleness or increased density could increase damage in some cases. Rotation up to 17 rps failed to increase the damage for the two cases considered. This does not rule out other cases in which the rotational energy might lead to an increase in tile damage, but suggests that in most cases rotation will not be an important factor.

  10. Determining the drift potential of Venturi nozzles compared with standard nozzles across three insecticide spray solutions in a wind tunnel.

    PubMed

    Ferguson, J Connor; Chechetto, Rodolfo G; O'Donnell, Chris C; Dorr, Gary J; Moore, John H; Baker, Greg J; Powis, Kevin J; Hewitt, Andrew J

    2016-08-01

    Previous research has sought to adopt the use of drift-reducing technologies (DRTs) for use in field trials to control diamondback moth (DBM) Plutella xylostella (L.) (Lepidoptera: Plutellidae) in canola (Brassica napus L.). Previous studies observed no difference in canopy penetration from fine to coarse sprays, but the coverage was higher for fine sprays. DBM has a strong propensity to avoid sprayed plant material, putting further pressure on selecting technologies that maximise coverage, but often this is at the expense of a greater drift potential. This study aims to examine the addition of a DRT oil that is labelled for control of DBM as well and its effect on the drift potential of the spray solution. The objectives of the study are to quantify the droplet size spectrum and spray drift potential of each nozzle type to select technologies that reduce spray drift, to examine the effect of the insecticide tank mix at both (50 and 100 L ha(-1) ) application rates on droplet size and spray drift potential across tested nozzle type and to compare the droplet size results of each nozzle by tank mix against the drift potential of each nozzle. The nozzle type affected the drift potential the most, but the spray solution also affected drift potential. The fine spray quality (TCP) resulted in the greatest drift potential (7.2%), whereas the coarse spray quality (AIXR) resulted in the lowest (1.3%), across all spray solutions. The spray solutions mixed at the 100 L ha(-1) application volume rate resulted in a higher drift potential than the same products mixed at the 50 L ha(-1) mix rate. The addition of the paraffinic DRT oil was significant in reducing the drift potential of Bacillus thuringiensis var. kurstkai (Bt)-only treatments across all tested nozzle types. The reduction in drift potential from the fine spray quality to the coarse spray quality was up to 85%. The addition of a DRT oil is an effective way to reduce the spray solution drift potential across all nozzle types and tank mixes evaluated in this study. The greatest reduction in drift potential can be achieved by changing nozzle type, which can reduce the losses of the spray to the surrounding environment. Venturi nozzles greatly reduce the drift potential compared with standard nozzles by as much as 85% across all three insecticide spray solutions. Results suggest that a significant reduction in drift potential can be achieved by changing the nozzle type, and can be achieved without a loss in control of DBM. © 2016 Society of Chemical Industry. © 2016 Society of Chemical Industry.

  11. CFD Modeling of the Multipurpose Hydrogen Test Bed (MHTB) Self-Pressurization and Spray Bar Mixing Experiments in Normal Gravity: Effect of Accommodation Coefficient on the Tank Pressure

    NASA Technical Reports Server (NTRS)

    Kartuzova, Olga; Kassemi, Mohammad

    2015-01-01

    In this paper, a computational model that describes pressure control phase of a typical MHTB experiment will be presented. The fidelity of the model will be assessed by comparing the models predictions with MHTB experimental data. In this paper CFD results for MHTB spray bar cooling case with 50 tank fill ratio will be presented and analyzed. Effect of accommodation coefficient for calculating droplet-ullage mass transfer will be evaluated.

  12. KSC-04pd2132

    NASA Image and Video Library

    2004-10-14

    KENNEDY SPACE CENTER, FLA. - External Tank 118 (ET-118) is slowly moved above the transporter in the transfer aisle of the Vehicle Assembly Building before being lowered. The tank will be transferred to NASA’s Michoud Assembly Facility in New Orleans. The tank is being installed with an improved bipod fitting, which connects the external fuel tank to the Shuttle during launch. The new design, a significant milestone in the effort to return the Shuttle to safe flight, replaces the foam that was used to prevent ice buildup on the tank’s bipod fittings with four rod-shaped heaters. The heaters are being retrofitted on the 11 existing tanks and incorporated into the manufacture of all new tanks.

  13. KSC-04pd2133

    NASA Image and Video Library

    2004-10-14

    KENNEDY SPACE CENTER, FLA. - Workers in the transfer aisle of the Vehicle Assembly Building check the progress of External Tank 118 (ET-118) as it is lowered onto the transporter below it. The tank will be transferred to NASA’s Michoud Assembly Facility in New Orleans. The tank is being installed with an improved bipod fitting, which connects the external fuel tank to the Shuttle during launch. The new design, a significant milestone in the effort to return the Shuttle to safe flight, replaces the foam that was used to prevent ice buildup on the tank’s bipod fittings with four rod-shaped heaters. The heaters are being retrofitted on the 11 existing tanks and incorporated into the manufacture of all new tanks.

  14. STS-121: Discovery Mission Management Team Briefing

    NASA Technical Reports Server (NTRS)

    2006-01-01

    The briefing opened with Bruce Buckingham (NASA Public Affairs) introducing John Shannon (Chairman, Mission Management Team, JSC), John Chapman (External Tank Project Manager), Mike Leinbach (Shuttle Launch Director), and 1st Lt. Kaleb Nordgren (USAF 45th Weather Squadron). John Shannon reported that the team for hydrogen loading was proceeding well and the external tank detanking was completed. During detanking the inspection team cracked foam caused by condensation and ice formation as the tank expanded and contracted. Aerothermal analysis and analysis fro ice formation will be completed before launch. John Chapman explained the mechanics of the external tank design, the foam cracking, bracket design, etc. Mike Leinbach discussed the inspection teams and their inspection final inspection for ice formation before and after external tank filling. The inspection team of eight very experienced personnel also use telescopes with cameras to find any problems before launch. Kaleb Nordgren discussed weather and said there was a 40% chance of weather prohibiting launch. The floor was the opened for questions from the press.

  15. KSC-06pd0600

    NASA Image and Video Library

    2006-04-11

    KENNEDY SPACE CENTER, FLA. - Inside the Vehicle Assembly Building at NASA's Kennedy Space Center, external tank number 119 is being moved from the checkout cell and will be placed horizontally on the transporter in the transfer aisle. Once in the transfer aisle, technicians will reapply the thermal protection system foam that was removed in order to replace the tank's four liquid hydrogen engine cutoff sensors. The tank is being prepared to launch Space Shuttle Discovery on mission STS-121 in July. Photo credit: NASA/Cory Huston

  16. Fuel tank for liquefied natural gas

    NASA Technical Reports Server (NTRS)

    DeLay, Thomas K. (Inventor)

    2012-01-01

    A storage tank is provided for storing liquefied natural gas on, for example, a motor vehicle such as a bus or truck. The storage tank includes a metal liner vessel encapsulated by a resin-fiber composite layer. A foam insulating layer, including an outer protective layer of epoxy or of a truck liner material, covers the composite layer. A non-conducting protective coating may be painted on the vessel between the composite layer and the vessel so as to inhibit galvanic corrosion.

  17. Cryoinsulation Material Development to Mitigate Obsolescence Risk for Global Warming Potential Foams

    NASA Technical Reports Server (NTRS)

    Protz, Alison; Bruyns, Roland; Nettles, Mindy

    2015-01-01

    Cryoinsulation foams currently being qualified for the Space Launch System (SLS) core stage are nonozone- depleting substances (ODP) and are compliant with current environmental regulations. However, these materials contain the blowing agent HFC-245fa, a hydrofluorocarbon (HFC), which is a Global Warming Potential (GWP) substance. In August 2014, the Environmental Protection Agency (EPA) proposed a policy change to reduce or eliminate certain HFCs, including HFC-245fa, in end-use categories including foam blowing agents beginning in 2017. The policy proposes a limited exception to allow continued use of HFC and HFC-blend foam blowing agents for military or space- and aeronautics-related applications, including rigid polyurethane spray foams, but only until 2022.

  18. KSC-07pd0561

    NASA Image and Video Library

    2007-03-04

    KENNEDY SPACE CENTER, FLA. -- A worker walks alongside the massive treads of the crawler-transporter that is moving Space Shuttle Atlantis back to the Vehicle Assembly Building, at right. In the VAB, the shuttle will be examined for hail damage. A severe thunderstorm with golf ball-sized hail caused divots in the giant tank's foam insulation and minor surface damage to about 26 heat shield tiles on the shuttle's left wing. Further evaluation of the tank is necessary to get an accurate accounting of foam damage and determine the type of repair required and the time needed for that work. A new target launch date has not been determined, but teams will focus on preparing Atlantis for liftoff in late April. Photo credit: NASA/Amanda Diller

  19. KSC-07pd0562

    NASA Image and Video Library

    2007-03-04

    KENNEDY SPACE CENTER, FLA. -- As it rolls back to the Vehicle Assembly Building, Space Shuttle Atlantis, atop the mobile launcher platform, is framed in the photo by winter-stripped branches topped by spring blossoms. In the VAB, the shuttle will be examined for hail damage. A severe thunderstorm with golf ball-sized hail caused divots in the giant tank's foam insulation and minor surface damage to about 26 heat shield tiles on the shuttle's left wing. Further evaluation of the tank is necessary to get an accurate accounting of foam damage and determine the type of repair required and the time needed for that work. A new target launch date has not been determined, but teams will focus on preparing Atlantis for liftoff in late April. Photo credit: NASA/Amanda Diller

  20. Cost Benefit Analysis: Closed-Cell Polyurethane Foam Use in DOD Forward-Deployed Structures and As An Alternative Building Material to Reduce Operational Fuel Demand and Associated Costs

    DTIC Science & Technology

    2015-06-01

    23 6. Disposal ...............................................................................................23 7. Health Hazards ...component spray foams, to as much as 8 to 24 hours for OCSF or CCSF. Due to the significant health hazards , the EPA stresses to err on the side of... Hazards and Concerns The EPA has indicated that there are serious health risks associated with the airborne aerosols, mists, and vapors that result

  1. KSC-04pd2131

    NASA Image and Video Library

    2004-10-14

    KENNEDY SPACE CENTER, FLA. - Workers in the transfer aisle of the Vehicle Assembly Building prepare to lower the External Tank 118 (ET-118) to a horizontal position before being placed on a transporter. The tank will be transferred to NASA’s Michoud Assembly Facility in New Orleans. The tank is being installed with an improved bipod fitting, which connects the external fuel tank to the Shuttle during launch. The new design, a significant milestone in the effort to return the Shuttle to safe flight, replaces the foam that was used to prevent ice buildup on the tank’s bipod fittings with four rod-shaped heaters. The heaters are being retrofitted on the 11 existing tanks and incorporated into the manufacture of all new tanks.

  2. KSC-04pd2130

    NASA Image and Video Library

    2004-10-14

    KENNEDY SPACE CENTER, FLA. - After being lowered from its cell in the Vehicle Assembly Building, External Tank 118 (ET-118) is suspended above the transfer aisle before being placed on the transporter at left. The tank will be transferred to NASA’s Michoud Assembly Facility in New Orleans. The tank is being installed with an improved bipod fitting, which connects the external fuel tank to the Shuttle during launch. The new design, a significant milestone in the effort to return the Shuttle to safe flight, replaces the foam that was used to prevent ice buildup on the tank’s bipod fittings with four rod-shaped heaters. The heaters are being retrofitted on the 11 existing tanks and incorporated into the manufacture of all new tanks.

  3. KSC-07pd2370

    NASA Image and Video Library

    2007-08-24

    KENNEDY SPACE CENTER, FLA. -- Now that the foam insulation is removed from the external tank, the crack in the super lightweight ablator, or SLA, cork insulation is visible as had been observed previously by X-rays. The BX265 foam insulation will later be reapplied without the SLA. The tank is scheduled to fly on Space Shuttle Discovery in October 2007 on mission STS-120. Discovery's crew will add the module Harmony that will serve as a port for installing additional international laboratories. Harmony will be the first expansion of the living and working space on the complex since the Russian Pirs airlock was installed in 2001. The mission also will move the first set of solar arrays installed on the station to a permanent location on the complex and redeploy them. Photo credit: NASA/Jim Grossmann

  4. 46 CFR 35.40-18 - Water spray systems-TB/ALL.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 1 2014-10-01 2014-10-01 false Water spray systems-TB/ALL. 35.40-18 Section 35.40-18 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS OPERATIONS Posting and Marking Requirements-TB/ALL § 35.40-18 Water spray systems—TB/ALL. (a) Water spray system apparatus shall be marked: “WATER SPRAY SYSTEM,” as appropriate, in not...

  5. 46 CFR 35.40-18 - Water spray systems-TB/ALL.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 1 2013-10-01 2013-10-01 false Water spray systems-TB/ALL. 35.40-18 Section 35.40-18 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS OPERATIONS Posting and Marking Requirements-TB/ALL § 35.40-18 Water spray systems—TB/ALL. (a) Water spray system apparatus shall be marked: “WATER SPRAY SYSTEM,” as appropriate, in not...

  6. 46 CFR 34.17-90 - Installations contracted for prior to January 1, 1962-T/ALL.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... FIREFIGHTING EQUIPMENT Fixed Foam Extinguishing Systems, Details § 34.17-90 Installations contracted for prior... § 34.17-5 and § 34.17-25. A 6-inch blanket of foam in 3 minutes for machinery spaces and pumprooms will... tank, it shall be so designed and arranged as to spread a blanket of foam over the entire liquid...

  7. 46 CFR 34.17-90 - Installations contracted for prior to January 1, 1962-T/ALL.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... FIREFIGHTING EQUIPMENT Fixed Foam Extinguishing Systems, Details § 34.17-90 Installations contracted for prior... § 34.17-5 and § 34.17-25. A 6-inch blanket of foam in 3 minutes for machinery spaces and pumprooms will... tank, it shall be so designed and arranged as to spread a blanket of foam over the entire liquid...

  8. Self-Pressurization and Spray Cooling Simulations of the Multipurpose Hydrogen Test Bed (MHTB) Ground-Based Experiment

    NASA Technical Reports Server (NTRS)

    Kartuzova, O.; Kassemi, M.; Agui, J.; Moder, J.

    2014-01-01

    This paper presents a CFD (computational fluid dynamics) model for simulating the self-pressurization of a large scale liquid hydrogen storage tank. In this model, the kinetics-based Schrage equation is used to account for the evaporative and condensing interfacial mass flows. Laminar and turbulent approaches to modeling natural convection in the tank and heat and mass transfer at the interface are compared. The flow, temperature, and interfacial mass fluxes predicted by these two approaches during tank self-pressurization are compared against each other. The ullage pressure and vapor temperature evolutions are also compared against experimental data obtained from the MHTB (Multipuprpose Hydrogen Test Bed) self-pressurization experiment. A CFD model for cooling cryogenic storage tanks by spraying cold liquid in the ullage is also presented. The Euler- Lagrange approach is utilized for tracking the spray droplets and for modeling interaction between the droplets and the continuous phase (ullage). The spray model is coupled with the VOF (volume of fluid) model by performing particle tracking in the ullage, removing particles from the ullage when they reach the interface, and then adding their contributions to the liquid. Droplet ullage heat and mass transfer are modeled. The flow, temperature, and interfacial mass flux predicted by the model are presented. The ullage pressure is compared with experimental data obtained from the MHTB spray bar mixing experiment. The results of the models with only droplet/ullage heat transfer and with heat and mass transfer between the droplets and ullage are compared.

  9. Columbia Accident Investigation Board. Volume 4

    NASA Technical Reports Server (NTRS)

    White, Donald J. (Editor); Goodman, Patrick A. (Editor); Reingold, Lester A. (Editor); Kirchhoff, Christopher M. (Editor); Simon, Ariel H. (Editor)

    2003-01-01

    The CAIB requested these data be included in this Appendix. This Appendix is a summary of present and past efforts that were initiated to characterize the moisture absorption capability of sprayed-on-foam-insulation (SOFI) and specifically, BX-250.

  10. KSC-07pd0602

    NASA Image and Video Library

    2007-03-09

    KENNEDY SPACE CENTER, FLA. -- In Highbay 1 inside the Vehicle Assembly Building, technicians work on repair techniques to the external tank. They are inside a tented area that protects the tank. A severe thunderstorm with golf ball-sized hail caused visible divots in the giant tank's foam insulation and minor surface damage to about 26 heat shield tiles on the shuttle's left wing. A new target launch date has not been determined, but teams will focus on preparing Atlantis for liftoff in late April on mission STS-117. Photo credit: NASA/Jim Grossmann

  11. Testing of a Spray-bar Thermodynamic Vent System in Liquid Nitrogen

    NASA Technical Reports Server (NTRS)

    Flachbart, R. H.; Hastings, L. J.; Hedayat, A.; Nelson, S. L.; Tucker, S. P.

    2005-01-01

    To support development of a microgravity pressure control capability for liquid oxygen, thermodynamic vent system (TVS) testing was conducted at Marshall Space Flight Center (MSFC) using liquid nitrogen (LN2) as a LOX simulant. The spray bar TVS hardware used was originally designed by the Boeing Company for testing in liquid hydrogen (LH2). With this concept, a small portion of the tank fluid is passed through a Joule-Thomson (J-T) device, and then through a longitudinal spray bar mixed-heat exchanger in order to cool the bulk fluid. To accommodate the larger mass flow rates associated with LN2, the TVS hardware was modified by replacing the recirculation pump with an LN2 compatible pump and replacing the J-T valve. The primary advantage of the spray-bar configuration is that tank pressure control can be achieved independent of liquid and vapor location, enhancing the applicability of ground test data to microgravity conditions. Performance testing revealed that the spray-bar TVS was effective in controlling tank pressure within a 6.89 kPa band for fill levels of 90%, 50%, and 25%. Tests were also conducted with gaseous helium (GHe) in the ullage. The TVS operated nominally with GHe in the ullage, with performance similar to the tests with gaseous nitrogen (GN2). Testing demonstrated that the spray-bar TVS design was flexible enough for use in two different propellants with minimal hardware modifications.

  12. Thermal Performance of Aged and Weathered Spray-On Foam Insulation (SOFI) Materials Under Cryogenic Vacuum Conditions (Cryostat-4)

    NASA Technical Reports Server (NTRS)

    2008-01-01

    The NASA Cryogenics Test Laboratory at Kennedy Space Center conducted long-term testing of SOFI materials under actual-use cryogenic conditions with Cryostat-4. The materials included in the testing were NCFI 24-124 (acreage foam), BX-265 (close-out foam, including intertank flange and bipod areas), and a potential alternate material, NCFI 27-68, (acreage foam with the flame retardant removed). Specimens of these materials were placed at two locations: a site that simulated aging (the Vehicle Assembly Building [VAB]) and a site that simulated weathering (the Atmospheric Exposure Test Site [beach site]). After aging/weathering intervals of 3, 6, and 12 months, the samples were retrieved and tested for their thermal performance under cryogenic vacuum conditions with test apparatus Cryostat-4.

  13. Analytical Modeling and Test Correlation of Variable Density Multilayer Insulation for Cryogenic Storage

    NASA Technical Reports Server (NTRS)

    Hastings, L. J.; Hedayat, A.; Brown, T. M.

    2004-01-01

    A unique foam/multilayer insulation (MLI) combination concept for orbital cryogenic storage was experimentally evaluated using a large-scale hydrogen tank. The foam substrate insulates for ground-hold periods and enables a gaseous nitrogen purge as opposed to helium. The MLI, designed for an on-orbit storage period for 45 days, includes several unique features including a variable layer density and larger but fewer perforations for venting during ascent to orbit. Test results with liquid hydrogen indicated that the MLI weight or tank heat leak is reduced by about half in comparison with standard MLI. The focus of this effort is on analytical modeling of the variable density MLI (VD-MLI) on-orbit performance. The foam/VD-MLI model is considered to have five segments. The first segment represents the optional foam layer. The second, third, and fourth segments represent three different MLI layer densities. The last segment is an environmental boundary or shroud that surrounds the last MLI layer. Two approaches are considered: a variable density MLI modeled layer by layer and a semiempirical model or "modified Lockheed equation." Results from the two models were very comparable and were within 5-8 percent of the measured data at the 300 K boundary condition.

  14. 46 CFR 35.40-10 - Steam, foam, carbon dioxide, or clean agent fire smothering apparatus-TB/ALL.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 1 2012-10-01 2012-10-01 false Steam, foam, carbon dioxide, or clean agent fire smothering apparatus-TB/ALL. 35.40-10 Section 35.40-10 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS OPERATIONS Posting and Marking Requirements-TB/ALL § 35.40-10 Steam, foam, carbon dioxide, or clean agent fire smothering apparatus—TB...

  15. KSC-07pd0596

    NASA Image and Video Library

    2007-03-09

    KENNEDY SPACE CENTER, FLA. -- In Highbay 1 inside the Vehicle Assembly Building, technicians perform repair techniques to the external tank inside a tented area that protects the top of the tank. A severe thunderstorm with golf ball-sized hail caused visible divots in the giant tank's foam insulation and minor surface damage to about 26 heat shield tiles on the shuttle's left wing. A new target launch date has not been determined, but teams will focus on preparing Atlantis for liftoff in late April on mission STS-117. Photo credit: NASA/Jim Grossmann

  16. Development and validation of cryogenic foam insulation for LH2 subsonic transports

    NASA Technical Reports Server (NTRS)

    Anthony, F. M.; Colt, J. Z.; Helenbrook, R. G.

    1981-01-01

    Fourteen foam insulation specimens were tested. Some were plain foam while others contained flame retardants, chopped fiberglass reinforcement and/or vapor barriers. The thermal performance of the insulation was determined by measuring the rate at which LH2 boiled from an aluminum tank insulated with the test material. The test specimens were approximately 50 mm (2 in.) thick. They were structurally scaled so that the test cycle would duplicate the maximum thermal stresses predicted for the thicker insulation of an aircraft liquid hydrogen fuel tank during a typical subsonic flight. The simulated flight cycle of approximately 10 minutes duration heated the other insulation surface to 316 K (110 F) and cooled it to 226 K (20 F) while the inner insulation surface remained at liquid hydrogen temperature of 20 K (-423 F). Two urethane foam insulations exceeded the initial life goal of 2400 simulated flight cycles and sustained 4400 cycles with only minor damage. The addition of fiberglass reinforcement of flame retardant materials to an insulation degraded thermal performance and/or the life of the foam material. Installation of vapor barriers enhanced the structural integrity of the material but did not improve thermal performance. All of the foams tested were available materials; none were developed specifically for LH2 service.

  17. Field Hydraulic and Air-Blast Sprayers for Row Crops.

    ERIC Educational Resources Information Center

    Cole, Herbert, Jr., Comp.

    This agriculture extension service publication from Pennsylvania State University discusses techniques and equipment used in spraying field crops. In the discussion of field hydraulic sprayers, specific topics include types of sprayers, tanks, pumps, pressure regulators, hoses, boom spraying, directed spraying, and nozzle bodies. In the discussion…

  18. Self-Calibrating, Variable-Flow Pumping System

    NASA Technical Reports Server (NTRS)

    Walls, Joe T.

    1994-01-01

    Pumping system provides accurate, controlled flows of two chemical liquids mixed in spray head and react to form rigid or flexible polyurethane or polyisocyanurate foam. Compatible with currently used polyurethane-based coating materials and gas-bubble-forming agents (called "blowing agents" in industry) and expected to be compatible with materials that used in near future. Handles environmentally acceptable substitutes for chlorofluorocarbon foaming agents.

  19. Aircraft Survivability: An Overview of Aircraft Fire Protection, Spring 2008

    DTIC Science & Technology

    2008-01-01

    function, liquid spray ignition, fire initiation, and fire growth and sustainment. For impacts with the tank ullage, the FPM describes the... spray fires are simulated using a two-phase flow model that describes both the droplet lifetime history and the gas phase. In addition to...vulnerability in a fuel tank is through the injection of nitrogen by Onboard Inerting Gas Generation Systems (OBIGGS). Recent research by the FAA has shown

  20. Liquid Hydrogen Zero-Boiloff Testing and Analysis for Long-Term Orbital Storage

    NASA Astrophysics Data System (ADS)

    Hastings, L. J.; Hedayat, A.; Bryant, C. B.; Flachbart, R. H.

    2004-06-01

    Advancement of cryocooler and passive insulation technologies in recent years has improved the prospects for zero-boiloff (ZBO) storage of cryogenic fluids. The ZBO concept involves the use of a cryocooler/radiator system to balance storage system incoming and extracted energy such that zero boiloff (no venting) occurs. A large-scale demonstration of the ZBO concept was conducted using the Marshall Space Flight Center (MSFC) multipurpose hydrogen test bed (MHTB) along with a commercial cryocooler unit. The liquid hydrogen (LH2) was withdrawn from the tank, passed through the cryocooler heat exchanger, and then the chilled liquid was sprayed back into the tank through a spray bar. The spray bar recirculation system was designed to provide destratification independent of ullage and liquid positions in a zero-gravity environment. The insulated MHTB tank, combined with the vacuum chamber conditions, enabled orbital storage simulation. ZBO was demonstrated for fill levels of 95%, 50%, and 25%. At each fill level, a steady-state boiloff test was performed prior to operating the cryocooler to establish the baseline heat leak. Control system logic based on real-time thermal data and ullage pressure response was implemented to automatically provide a constant tank pressure. A comparison of test data and analytical results is presented in this paper.

  1. DOE Office of Scientific and Technical Information (OSTI.GOV)

    Shedlock, Daniel; Dugan, Edward T.; Jacobs, Alan M.

    X-ray backscatter radiography by selective detection (RSD) is a field tested and innovative approach to non-destructive evaluation (NDE). RSD is an enhanced single-side x-ray Compton backscatter imaging (CBI) technique which selectively detects scatter components to improve image contrast and quality. Scatter component selection is accomplished through a set of specially designed detectors with fixed and movable collimators. Experimental results have shown that this NDE technique can be used to detect boric acid deposition on a metallic plate through steel foil reflective insulation commonly covering reactor pressure vessels. The current system is capable of detecting boric acid deposits with sub-millimeter resolution,more » through such insulating materials. Industrial systems have been built for Lockheed Martin Space Co. and NASA. Currently the x-ray backscatter RSD scanning systems developed by the University of Florida are being used to inspect the spray-on foam insulation (SOFI) used on the external tank of the space shuttle. RSD inspection techniques have found subsurface cracking in the SOFI thought to be responsible for the foam debris which separated from the external tank during the last shuttle launch. These industrial scanning systems can be customized for many applications, and a smaller, lighter, more compact unit design is being developed. The smaller design is approximately four inches wide, three inches high, and about 12 inches in length. This smaller RSD system can be used for NDE of areas that cannot be reached with larger equipment. X-ray backscatter RSD is a proven technology that has been tested on a wide variety of materials and applications. Currently the system has been used to inspect materials such as aluminum, plastics, honeycomb laminates, reinforced carbon composites, steel, and titanium. The focus of RSD is for one-sided detection for applications where conventional non-destructive examination methods either will not work or give poor results. Acquired images have clearly shown, for a variety of conditions, that proper selection of x-ray field scatter components leads to a significant improvement in image quality and contrast. Improvements are significant enough in some cases that objects not visible to conventional CBI or transmission radiography become readily discernable with RSD. (authors)« less

  2. State-of-the-art of the Space Shuttle External Tank

    NASA Astrophysics Data System (ADS)

    Ronquillo, L.

    The designation, structure and environment of the External Tank (ET) of the Space Shuttle as well as plans for increasing the facilities and tooling to meet the required production rate capability of 40 or more ETs per year in 1992 are described. Special attention is given to the weight reduction of ET, since 1.0 lb of weight saved on the empty structure translates into about 0.9 lb of additional payload. To determine the potentiality of the weight reduction, structural tests were conducted. It was found that the tank could function properly with interior support structures reduced, and selected stringers eliminated. It is reported that an alternate sprayable polyisocyanurate foam capable of replacing a foam insulation over ablator bilayer thermoprotective composite on the aft-dome of the tank was developed: a commercially available material was modified to adhere to the -423 F aluminum substrate in the 2000 F engine-plume radiant-heat environment. It is mentioned that the weight savings program which started in Oct. 1975 saved 6000 lb by Jan. 1979. To reduce weld testing time and gain 100 times the accuracy, an electromechanical check system was developed. Problems of using robots are discussed.

  3. Infrared Thermography As Quality Control For Foamed In-Place Insulation

    NASA Astrophysics Data System (ADS)

    Schwartz, Joel A.

    1989-03-01

    Since November of 1985, FOAM-TECH, INC. has been utilizing an I.S.I. Model 91 Videotherm Camera to quality control the installation of foamed in-place polyurethane and polyisocyanurate insulation. Monitoring the injection of foam into the walls and roofs of new construction and during the the retrofitting of older buildings has become an integral and routine step in daily operations. The Videotherm is also used to monitor the injection of foam into hot water tanks, trailer bodies for refrigeration trucks, and pontoons and buoys for flotation. The camera is also used for the detection of heat loss and air infiltration for conventionally insulated buildings. Appendix A are thermograms of foamed in-place insulation.

  4. KSC-07pd2368

    NASA Image and Video Library

    2007-08-24

    KENNEDY SPACE CENTER, FLA. -- A United Space Alliance external tank technician maps out the cutting area of the liquid oxygen (LO2) feed line bracket where BX265 foam insulation and super lightweight ablator, or SLA, cork insulation is to be removed. The BX265 foam insulation will later be reapplied without the SLA. The tank is scheduled to fly on Space Shuttle Discovery in October 2007 on mission STS-120. Discovery's crew will add the module Harmony that will serve as a port for installing additional international laboratories. Harmony will be the first expansion of the living and working space on the complex since the Russian Pirs airlock was installed in 2001. The mission also will move the first set of solar arrays installed on the station to a permanent location on the complex and redeploy them. Photo credit: NASA/Jim Grossmann

  5. Comparison of blueberry powder produced via foam-mat freeze-drying versus spray-drying: evaluation of foam and powder properties.

    PubMed

    Darniadi, Sandi; Ho, Peter; Murray, Brent S

    2018-03-01

    Blueberry juice powder was developed via foam-mat freeze-drying (FMFD) and spray-drying (SD) via addition of maltodextrin (MD) and whey protein isolate (WPI) at weight ratios of MD/WPI = 0.4 to 3.2 (with a fixed solids content of 5 wt% for FMFD and 10 wt% for SD). Feed rates of 180 and 360 mL h -1 were tested in SD. The objective was to evaluate the effect of the drying methods and carrier agents on the physical properties of the corresponding blueberry powders and reconstituted products. Ratios of MD/WPI = 0.4, 1.0 and 1.6 produced highly stable foams most suitable for FMFD. FMFD gave high yields and low bulk density powders with flake-like particles of large size that were also dark purple with high red values. SD gave low powder recoveries. The powders had higher bulk density and faster rehydration times, consisting of smooth, spherical and smaller particles than in FMFD powders. The SD powders were bright purple but less red than FMFD powders. Solubility was greater than 95% for both FMFD and SD powders. The FMFD method is a feasible method of producing blueberry juice powder and gives products retaining more characteristics of the original juice than SD. © 2017 Society of Chemical Industry. © 2017 Society of Chemical Industry.

  6. Cold Spray Technology for Repair of Magnesium Rotorcraft Components (Briefing Charts)

    DTIC Science & Technology

    2007-01-01

    control valve Nozzle Braided flex hose Helium Tank Powder Feeder Spray Nozzle ARL Portable System Parameters for Applying CP-Al to ZE41A - Mg...and Advantages of Cold Spray •Present Test Results to Date •Coating Integrity and Microstructural Analysis •Adhesion, Hardness and Corrosion Tests

  7. Tank Tests of Models of Flying Boat Hulls Having Longitudinal Steps

    NASA Technical Reports Server (NTRS)

    Allison, John M; Ward, Kenneth E

    1936-01-01

    Four models with longitudinal steps on the forebody were developed by modification of a model of a conventional hull and were tested in the National Advisory Committee for Aeronautics (NACA) tank. Models with longitudinal steps were found to have smaller resistance at high speed and greater resistance at low speed than the parent model that had the same afterbody but a conventional V-section forebody. The models with a single longitudinal step had better performance at hump speed and as low high-speed resistance except at very light loads. Spray strips at angles from 0 degrees to 45 degrees to the horizontal were fitted at the longitudinal steps and at the chine on one of the two step models having two longitudinal steps. The resistance and the height of the spray were less with each of the spray strips than without; the most favorable angle was found to lie between 15 degrees and 30 degrees.

  8. Spray Nozzles, Pressures, Additives and Stirring Time on Viability and Pathogenicity of Entomopathogenic Nematodes (Nematoda: Rhabditida) for Greenhouses

    PubMed Central

    Moreira, Grazielle Furtado; Batista, Elder Simões de Paula; Campos, Henrique Borges Neves; Lemos, Raphael Emilio; Ferreira, Marcelo da Costa

    2013-01-01

    The objective of this study was to evaluate different strategies for the application of entomopathogenic nematodes (EPN). Three different models of spray nozzles with air induction (AI 11003, TTI 11003 and AD-IA 11004), three spray pressures (207, 413 and 720 kPa), four different additives for tank mixtures (cane molasses, mineral oil, vegetable oil and glycerin) and the influence of tank mixture stirring time were all evaluated for their effect on EPN (Steinernema feltiae) viability and pathogenicity. The different nozzles, at pressures of up to 620 kPa, were found to be compatible with S. feltiae. Vegetable oil, mineral oil and molasses were found to be compatible adjuvants for S. feltiae, and stirring in a motorized backpack sprayer for 30 minutes did not impact the viability or pathogenicity of this nematode. Appropriate techniques for the application of nematodes with backpack sprayers are discussed. PMID:23755280

  9. Spray nozzles, pressures, additives and stirring time on viability and pathogenicity of entomopathogenic nematodes (nematoda: rhabditida) for greenhouses.

    PubMed

    Moreira, Grazielle Furtado; Batista, Elder Simões de Paula; Campos, Henrique Borges Neves; Lemos, Raphael Emilio; Ferreira, Marcelo da Costa

    2013-01-01

    The objective of this study was to evaluate different strategies for the application of entomopathogenic nematodes (EPN). Three different models of spray nozzles with air induction (AI 11003, TTI 11003 and AD-IA 11004), three spray pressures (207, 413 and 720 kPa), four different additives for tank mixtures (cane molasses, mineral oil, vegetable oil and glycerin) and the influence of tank mixture stirring time were all evaluated for their effect on EPN (Steinernema feltiae) viability and pathogenicity. The different nozzles, at pressures of up to 620 kPa, were found to be compatible with S. feltiae. Vegetable oil, mineral oil and molasses were found to be compatible adjuvants for S. feltiae, and stirring in a motorized backpack sprayer for 30 minutes did not impact the viability or pathogenicity of this nematode. Appropriate techniques for the application of nematodes with backpack sprayers are discussed.

  10. Cryogenic Insulation System

    NASA Technical Reports Server (NTRS)

    Davis, Randall C. (Inventor); Taylor, Allan H. (Inventor); Jackson, L. Robert (Inventor); Mcauliffe, Patrick S. (Inventor)

    1988-01-01

    This invention relates to reusable, low density, high temperature cryogenic foam insulation systems and the process for their manufacture. A pacing technology for liquid hydrogen fueled, high speed aircraft is the development of a fully reusable, flight weight cryogenic insulation system for propellant tank structures. In the invention cryogenic foam insulation is adhesively bonded to the outer wall of the fuel tank structure. The cryogenic insulation consists of square sheets fabricated from an array of abutting square blocks. Each block consists of a sheet of glass cloth adhesively bonded between two layers of polymethacrylimide foam. Each block is wrapped in a vapor impermeable membrane, such as Kapton(R) aluminum Kapton(R), to provide a vapor barrier. Very beneficial results can be obtained by employing the present invention in conjunction with fibrous insulation and an outer aeroshell, a hot fuselage structure with an internal thermal protection system.

  11. Experimental study on cryogenic moisture uptake in polyurethane foam insulation material

    NASA Astrophysics Data System (ADS)

    Zhang, X. B.; Yao, L.; Qiu, L. M.; Gan, Z. H.; Yang, R. P.; Ma, X. J.; Liu, Z. H.

    2012-12-01

    Rigid foam is widely used to insulate cryogenic tanks, in particular for space launch vehicles due to its lightweight, mechanical strength and thermal-insulating performance. Up to now, little information is available on the intrusion of moisture into the material under cryogenic conditions, which will bring substantial additional weight for the space vehicles at lift-off. A cryogenic moisture uptake apparatus has been designed and fabricated to measure the amount of water uptake into the polyurethane foam. One side of the specimen is exposed to an environment with high humidity and ambient temperature, while the other with cryogenic temperature at approximately 78 K. A total of 16 specimens were tested for up to 24 h to explore the effects of the surface thermal protection layer, the foam thickness, exposed time, the butt joints, and the material density on water uptake of the foam. The results are constructive for the applications of the foam to the cryogenic insulation system in space launch vehicles.

  12. Sonic impedance technique detects flaws in polyurethane foam spray-on insulation

    NASA Technical Reports Server (NTRS)

    Haralson, H. S.; Haynes, J. L.

    1970-01-01

    Sonic impedance testing detects voids and unbonded regions as small as 1 inch in diameter by 0.03 inch thick. Measurements are made manually or by automatic scanning and the readout is made by meter or recorder.

  13. Experimental Polyurethane Foam Roof Systems - II.

    DTIC Science & Technology

    1983-01-01

    distribution unlimited. qt’, B 11 1 A F FN 1 5.6,-’ ,". I Rf- IE I0 Edthat, I.f "" Roofs, energy conservation, insulation, sprayed polyurethane foam...pcriod is presented, and thle energy savings realized by Oamning thle roof’ are prese nted. Libirary Card Naval Civil lFiginvee.ig I alora tor)i...the energy savings I reali/ed by foaming the roof are presented.I Unclassified rC~U~tTY CL ASSIrICATIO)N OF THISt PAGi-h WI-., . I -d CONTENTS Page

  14. 46 CFR 34.17-1 - Application-T/ALL.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 1 2010-10-01 2010-10-01 false Application-T/ALL. 34.17-1 Section 34.17-1 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS FIREFIGHTING EQUIPMENT Fixed Foam Extinguishing Systems, Details § 34.17-1 Application—T/ALL. (a) Where a fixed foam extinguishing system is...

  15. 46 CFR 34.17-1 - Application-T/ALL.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 1 2011-10-01 2011-10-01 false Application-T/ALL. 34.17-1 Section 34.17-1 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS FIREFIGHTING EQUIPMENT Fixed Foam Extinguishing Systems, Details § 34.17-1 Application—T/ALL. (a) Where a fixed foam extinguishing system is...

  16. Tapered plug foam spray apparatus

    NASA Technical Reports Server (NTRS)

    Allen, Peter B. (Inventor)

    1996-01-01

    A two-component foam spray gun is readily disassembled for cleaning. It includes a body (1) with reactant (12, 14) and purge gas (16) inlet ports. A moldable valve packing (32) inside the body has a tapered conical interior surface (142), and apertures which match the reactant ports. A valve/tip (40) has a conical outer surface (48) which mates with the valve packing (32). The valve/tip (40) is held in place by a moldable packing washer (34), held at non-constant pressure by a screw (36, 38). The interior of the valve/tip (40) houses a removable mixing chamber (50). The mixing chamber (50) has direct flow orifices (60) and an auxiliary flow path (58, 60) which ameliorate pressure surges. The spray gun can be disassembled for cleaning without disturbing the seal, by removing the valve/tip (40) to the rear, thereby breaking it free of the conical packing. Rotation of the valve/tip (40) relative to the body (1) shuts off the reactant flow, and starts the purge gas flow.

  17. Experimental study of foam-insulated liquified-gas tanks

    NASA Technical Reports Server (NTRS)

    Reynolds, Thaine W; Weiss, Solomon

    1957-01-01

    Experiments with liquid nitrogen and liquid hydrogen is styrofoam-insulated tanks have indicated good agreement between measured and calculated heat-leak rates when the insulation was formed from a single block of material. In a large tank installation where the insulation was applied in sections without sealing the joints, the measured heat leak was about 2 and 1/2 times the calculated value.

  18. KSC-2010-5943

    NASA Image and Video Library

    2010-12-22

    CAPE CANAVERAL, Fla. -- Preparations are under way in the Vehicle Assembly Building at NASA's Kennedy Space Center in Florida to examine space shuttle Discovery's external fuel tank. Shown here, is the inside of the tank's intertank region. Technicians will begin to remove thermal sensors that will give engineers data about the changes the tank went through during the loading and draining of super-cold propellants during a tanking test on Dec. 17. Engineers also will examine 21-foot-long support beams, called stringers, on the outside of the tank's intertank region. Also on the agenda, is to re-apply foam to the outside of the tank. Discovery's next launch opportunity to the International Space Station on the STS-133 mission is no earlier than Feb. 3, 2011. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Dimitri Gerondidakis

  19. Effects of process parameters on properties of porous foams formed by laser-assisted melting of steel powder (AISI P21)/foaming agent (ZrH2) mixture

    NASA Astrophysics Data System (ADS)

    Seo, Ja-Ye; Lee, Ki-Yong; Shim, Do-Sik

    2018-01-01

    This paper describes the fabrication of lightweight metal foams using the directed energy deposition (DED) method. DED is a highly flexible additive manufacturing process wherein a metal powder mixed with a foaming agent is sprayed while a high-power laser is used to simultaneously melt the powder mixture into layered metal foams. In this study, a mixture of a carbon steel material (P21 powder) and a widely used foaming agent, ZrH2, is used to fabricate metal foams. The effects of various process parameters, such as the laser power, powder feed rate, powder gas flow rate, and scanning speed, on the deposition characteristics (porosity, pore size, and pore distribution) are investigated. The synthesized metal foams exhibit porosities of 10% or lower, and a mean pore area of 7 × 105 μm2. It is observed that the degree of foaming increases in proportion to the laser power to a certain extent. The results also show that the powder feed rate has the most pronounced effect on the porosity of the metal foams, while the powder gas flow rate is the most suitable parameter for adjusting the size of the pores formed within the foams. Further, the scanning speed, which determines the amounts of energy and powder delivered, has a significant effect on the height of the deposits as well as on the properties of the foams. Thus, during the DED process for fabricating metal foams, the pore size and distribution and hence the foam porosity can be tailored by varying the individual process parameters. These findings should be useful as reference data for the design of processes for fabricating porous metallic materials that meet the specific requirements for specialized parts.

  20. The effects of the slug biological control agent, Phasmarhabditis hermaphrodita (Nematoda), on non-target aquatic molluscs.

    PubMed

    Morley, N J; Morritt, D

    2006-06-01

    The nematode Phasmarhabditis hermaphrodita is used as a commercial biological control agent of slugs in the UK. Although it is known to affect other terrestrial mollusc species, its effects on freshwater molluscs are not known. The present study investigated the effects of P. hermaphrodita on the survival of juvenile Lymnaea stagnalis and Physa fontinalis, two common freshwater snails, at 'spray tank' concentration and a 50% diluted 'spray tank' concentration over a 14-day period. Survival of L. stagnalis was significantly reduced at both application levels but P. fontinalis suffered no mortalities over the experimental period. The possible differential mechanisms of pathology between the two host species are discussed.

  1. Ambient cure polyimide foams. [thermal resistant foams

    NASA Technical Reports Server (NTRS)

    Sawko, P. M.; Riccitiello, S. R.; Hamermesh, C. L. (Inventor)

    1978-01-01

    Flame and temperature resistant polyimide foams are prepared by the reaction of an aromatic dianhydride, (pyromellitic dianhydride) with an aromatic polyisocyanate, (polymethylene polyphenylisocyanate), in the presence of an inorganic acid and furfuryl alcohol. Usable acids include dilute sulfuric acid, dilute nitric acid, hydrochloric acid, polyphosphoric acid, and phosphoric acid, with the latter being preferred. The dianhydride and the isocyanate in about equimolar proportions constitute about 50% of the reaction mixture, the rest being made up with the acid and the alcohol in a ratio of about 1:10. An exothermic reaction between the acid and the alcohol provides the heat necessary for the other components to polymerize without recourse to external heat sources. The mixture can be sprayed on any surface to form polymeric foam in locations where the application of heat is not practical or possible, for instance, between walls or on mine tunnel surfaces.

  2. 26 CFR 52.4682-3 - Imported taxable products.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... —flux removers for electronics —insect and wasp sprays —mixtures of ODCs —propellants —refrigerants... Electronics CFC-113 0.5 Light trucks 8704 Foams (interior) CFC-11 0.6 Foams (exterior) CFC-11 0.1 With charged a/c CFC-12 2.0 Without charged a/c CFC-12 0.2 Electronics CFC-113 0.4 Heavy trucks and tractors, GVW...

  3. System for Continuous Deaeration of Hydraulic Oil

    NASA Technical Reports Server (NTRS)

    Anderson, Christopher W.

    2006-01-01

    A system for continuous, rapid deaeration of hydraulic oil has been built to replace a prior system that effected deaeration more slowly in a cyclic pressure/ vacuum process. Such systems are needed because (1) hydraulic oil has an affinity for air, typically containing between 10 and 15 volume percent of air and (2) in the original application for which these systems were built, there is a requirement to keep the proportion of dissolved air below 1 volume percent because a greater proportion can lead to pump cavitation and excessive softness in hydraulic-actuator force-versus-displacement characteristics. In addition to overcoming several deficiencies of the prior deaeration system, the present system removes water from the oil. The system (see figure) includes a pump that continuously circulates oil at a rate of 10 gal/min (38 L/min) between an 80-gal (303-L) airless reservoir and a tank containing a vacuum. When the circulation pump is started, oil is pumped, at a pressure of 120 psi (827 kPa), through a venturi tube below the tank with a connection to a stand-pipe in the tank. This action draws oil out of the tank via the standpipe. At the same time, oil is sprayed into the tank in a fine mist, thereby exposing a large amount of oil to the vacuum. When the oil level in the tank falls below the lower of two level switches, a vacuum pump is started, drawing a hard vacuum on the tank through a trap that collects any oil and water entrained in the airflow. When the oil level rises above higher of the two level switches or when the system is shut down, a solenoid valve between the tank and the vacuum pump is closed to prevent suction of oil into the vacuum pump. Critical requirements that the system is designed to satisfy include the following: 1) The circulation pump must have sufficient volume and pressure to operate the venturi tube and spray nozzles. 2) The venturi tube must be sized to empty the tank (except for the oil retained by the standpipe) and maintain a vacuum against the vacuum pump. 3) The tank must be strong enough to withstand atmospheric pressure against the vacuum inside and must have sufficient volume to enable exposure of a sufficiently large amount of sprayed oil to the vacuum. 4) The spray nozzles must be sized to atomize the oil and to ensure that the rate of flow of sprayed oil does not exceed the rate at which the venturi action can empty the tank. 5) The vacuum pump must produce a hard vacuum against the venturi tube and continue to work when it ingests some oil and water. 6) Fittings must be made vacuum tight (by use of O-rings) to prevent leakage of air into the system. The system is fully automatic, and can be allowed to remain in operation with very little monitoring. It is capable of reducing the air content of the oil from 11 to less than 1 volume percent in about 4 hours and to keep the water content below 100 parts per million.

  4. The Effect of Spray Strips on the Take-off Performance of a Model of a Flying-Boat Hull

    NASA Technical Reports Server (NTRS)

    Truscott, Starr

    1935-01-01

    The effect on the take-off performance of a model of the hull of a typical flying boat, Navy PH-1, of fitting spray strips of four different widths, each at three different angles, was determined by model tests in the NACA Tank. Spray strips of widths up to 3 percent of the beam improve the general performance at speeds near the hump and reduce the spray thrown. A downward angle of 30 degrees to 45 degrees in the neighborhood of the step seems most favorable for the reduction of the spray. The spray strips have a large effect in reducing the trimming moments at speeds near the hump speed, but have little effect on them at high speeds.

  5. KSC-2010-5946

    NASA Image and Video Library

    2010-12-22

    CAPE CANAVERAL, Fla. -- Preparations are under way in the Vehicle Assembly Building at NASA's Kennedy Space Center in Florida to examine space shuttle Discovery's external fuel tank. Technicians will begin to remove thermal sensors that will give engineers data about the changes the tank went through during the loading and draining of super-cold propellants during a tanking test on Dec. 17. Engineers also will examine 21-foot-long support beams, called stringers, on the outside of the tank's intertank region. Also on the agenda, is to re-apply foam to the outside of the tank. Discovery's next launch opportunity to the International Space Station on the STS-133 mission is no earlier than Feb. 3, 2011. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Dimitri Gerondidakis

  6. KSC-2010-5941

    NASA Image and Video Library

    2010-12-22

    CAPE CANAVERAL, Fla. -- Preparations are under way in the Vehicle Assembly Building at NASA's Kennedy Space Center in Florida to examine space shuttle Discovery's external fuel tank. Technicians will begin to remove thermal sensors that will give engineers data about the changes the tank went through during the loading and draining of super-cold propellants during a tanking test on Dec. 17. Engineers also will examine 21-foot-long support beams, called stringers, on the outside of the tank's intertank region. Also on the agenda, is to re-apply foam to the outside of the tank. Discovery's next launch opportunity to the International Space Station on the STS-133 mission is no earlier than Feb. 3, 2011. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Dimitri Gerondidakis

  7. KSC-2010-5942

    NASA Image and Video Library

    2010-12-22

    CAPE CANAVERAL, Fla. -- Preparations are under way in the Vehicle Assembly Building at NASA's Kennedy Space Center in Florida to examine space shuttle Discovery's external fuel tank. Technicians will begin to remove thermal sensors that will give engineers data about the changes the tank went through during the loading and draining of super-cold propellants during a tanking test on Dec. 17. Engineers also will examine 21-foot-long support beams, called stringers, on the outside of the tank's intertank region. Also on the agenda, is to re-apply foam to the outside of the tank. Discovery's next launch opportunity to the International Space Station on the STS-133 mission is no earlier than Feb. 3, 2011. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Dimitri Gerondidakis

  8. KSC-2010-5944

    NASA Image and Video Library

    2010-12-22

    CAPE CANAVERAL, Fla. -- Preparations are under way in the Vehicle Assembly Building at NASA's Kennedy Space Center in Florida to examine space shuttle Discovery's external fuel tank. Technicians will begin to remove thermal sensors that will give engineers data about the changes the tank went through during the loading and draining of super-cold propellants during a tanking test on Dec. 17. Engineers also will examine 21-foot-long support beams, called stringers, on the outside of the tank's intertank region. Also on the agenda, is to re-apply foam to the outside of the tank. Discovery's next launch opportunity to the International Space Station on the STS-133 mission is no earlier than Feb. 3, 2011. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Dimitri Gerondidakis

  9. 40 CFR 63.441 - Definitions.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... or live steam. Closed-vent system means a system that is not open to the atmosphere and is composed... emissions from individual process vents, stacks, open pieces of process equipment, equipment leaks... stock chests, and their associated vacuum pumps, filtrate tanks, foam breakers or tanks, and any other...

  10. 40 CFR 63.441 - Definitions.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... or live steam. Closed-vent system means a system that is not open to the atmosphere and is composed... emissions from individual process vents, stacks, open pieces of process equipment, equipment leaks... stock chests, and their associated vacuum pumps, filtrate tanks, foam breakers or tanks, and any other...

  11. Polyurethane Filler for Electroplating

    NASA Technical Reports Server (NTRS)

    Beasley, J. L.

    1984-01-01

    Polyurethane foam proves suitable as filler for slots in parts electroplated with copper or nickel. Polyurethane causes less contamination of plating bath and of cleaning and filtering tanks than wax fillers used previously. Direct cost of maintenance and indirect cost of reduced operating time during tank cleaning also reduced.

  12. AQUACLEAN

    EPA Pesticide Factsheets

    Technical product bulletin: this surface washing agent used in oil spill cleanups may be applied with pressure spray, or foam eductor for large spills. Dilute 50 with fresh water for shorelines and beaches.

  13. Comparison of Intrauterine Antibiotics versus Ozone Medical Use in Sheep with Retained Placenta and Following Obstetric Assistance.

    PubMed

    Đuričić, D; Valpotić, H; Žura Žaja, I; Samardžija, M

    2016-08-01

    This study outlines a new approach to reproductive tract treatment using ozone foam spray for certain ovine obstetrical problems, such as retained foetal membranes and possible uterine infections following obstetric assistance (OA), in comparison with classical antibiotics treatments. The study was conducted on 256 ewes from 11 sheep farms in north-western Croatia. A total of 139 ewes were diagnosed with dystocia (DT) and 49 with retention of placenta (RP). Ewes with RP were treated either with ozone foam spray (Riger spray G; Novagen(®) ) applied into the body of the uterus for 2-3 s (first or RPO group; n = 24) or with two foaming, intrauterine tablets of oxytetracycline hydrochloride (Geomycin(®) F) (second or RPA group; n = 25). The third and fourth groups consisted of ewes that received OA for dystocia (including ringwomb, foetal oversize and assistance of abnormal position and posture). The third group (DTO; n = 70) was treated with ozone foam spray, while ewes in fourth group (DTA; n = 69) were treated with antibiotics. The ewes in the control group (CTL) with physiological puerperium were randomly selected (n = 70) from all herds. Transrectal ultrasonography (transversal diameter of uterine horns) was used for the control of uterus regression on days 2 and 25 after parturition. There was a difference in transversal uterine horn diameter in the RP groups, that is RPO and RPA (5.40 ± 0.53 cm vs. 5.43 ± 0.40 cm), ewes with dystocia, that is DTO and DTA (5.37 ± 0.49 cm vs. 5.54 ± 0.60 cm) and ewes from the CTL group (4.98 ± 0.35 cm) one day after parturition. Average transversal uterine diameter of all groups at day 25 post-partum was 1.80 ± 0.15 cm. The intrauterine ozone treatment in ewes with RP and after manual obstetrics attained similar results to spontaneously delivered ewes (CTL group), showed as the physiological regression of the uterus with a similar transversal diameter without the presence of lochia in the uterine lumen, indicating that this could be a novel potential alternative therapy. © 2016 Blackwell Verlag GmbH.

  14. External Tank - The Structure Backbone

    NASA Technical Reports Server (NTRS)

    Welzyn, Kenneth; Pilet, Jeffrey C.; Diecidue-Conners, Dawn; Worden, Michelle; Guillot, Michelle

    2011-01-01

    The External Tank forms the structural backbone of the Space Shuttle in the launch configuration. Because the tank flies to orbital velocity with the Space Shuttle Orbiter, minimization of weight is mandatory, to maximize payload performance. Choice of lightweight materials both for structure and thermal conditioning was necessary. The tank is large, and unique manufacturing facilities, tooling, handling, and transportation operations were required. Weld processes and tooling evolved with the design as it matured through several block changes, to reduce weight. Non Destructive Evaluation methods were used to assure integrity of welds and thermal protection system materials. The aluminum-lithium alloy was used near the end of the program and weld processes and weld repair techniques had to be refined. Development and implementation of friction stir welding was a substantial technology development incorporated during the Program. Automated thermal protection system application processes were developed for the majority of the tank surface. Material obsolescence was an issue throughout the 40 year program. The final configuration and tank weight enabled international space station assembly in a high inclination orbit allowing international cooperation with the Russian Federal Space Agency. Numerous process controls were implemented to assure product quality, and innovative proof testing was accomplished prior to delivery. Process controls were implemented to assure cleanliness in the production environment, to control contaminants, and to preclude corrosion. Each tank was accepted via rigorous inspections, including non-destructive evaluation techniques, proof testing, and all systems testing. In the post STS-107 era, the project focused on ascent debris risk reduction. This was accomplished via stringent process controls, post flight assessment using substantially improved imagery, and selective redesigns. These efforts were supported with a number of test programs to simulate combined environments. Processing improvements included development and use of low spray guns for foam application, additional human factors considerations for production, use of high fidelity mockups during hardware processing with video review, improved tank access, extensive use of non destructive evaluation, and producibility enhancements. Design improvements included redesigned bipod fittings, a bellows heater, a feedline camera active during ascent flight, removal of the protuberance airload ramps, redesigned ice frost ramps, and titanium brackets replaced aluminum brackets on the liquid oxygen feedline. Post flight assessment improved due to significant addition of imagery assets, greatly improving situational awareness. The debris risk was reduced by two orders of magnitude. During this time a major natural disaster was overcome when Katrina damaged the manufacturing facility. Numerous lessons from these efforts are documented within the paper.

  15. KSC-2011-1123

    NASA Image and Video Library

    2011-01-18

    CAPE CANAVERAL, Fla. -- Repair work to space shuttle Discovery's external fuel tank continues in the Vehicle Assembly Building at NASA's Kennedy Space Center in Florida. Technicians are modifying 94 support beams, called stringers, on the tank's intertank region by fitting pieces of metal, called radius blocks, over the stringers' edges. After the modifications of the stringers are complete, foam insulation will be re-applied to the tank. Discovery's next launch opportunity to the International Space Station on the STS-133 mission is targeted for Feb. 24, 2011. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Kim Shiflett

  16. KSC-2011-1124

    NASA Image and Video Library

    2011-01-18

    CAPE CANAVERAL, Fla. -- Repair work to space shuttle Discovery's external fuel tank continues in the Vehicle Assembly Building at NASA's Kennedy Space Center in Florida. Technicians are modifying 94 support beams, called stringers, on the tank's intertank region by fitting pieces of metal, called radius blocks, over the stringers' edges. After modifications to the stringers are complete, foam insulation will be re-applied to the tank. Discovery's next launch opportunity to the International Space Station on the STS-133 mission is targeted for Feb. 24. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Frank Michaux

  17. KSC-2011-1121

    NASA Image and Video Library

    2011-01-18

    CAPE CANAVERAL, Fla. -- Repair work to space shuttle Discovery's external fuel tank continues in the Vehicle Assembly Building at NASA's Kennedy Space Center in Florida. Technicians are modifying 94 support beams, called stringers, on the tank's intertank region by fitting pieces of metal, called radius blocks, over the stringers' edges. After the modifications of the stringers are complete, foam insulation will be re-applied to the tank. Discovery's next launch opportunity to the International Space Station on the STS-133 mission is targeted for Feb. 24, 2011. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Kim Shiflett

  18. KSC-2011-1122

    NASA Image and Video Library

    2011-01-18

    CAPE CANAVERAL, Fla. -- Repair work to space shuttle Discovery's external fuel tank continues in the Vehicle Assembly Building at NASA's Kennedy Space Center in Florida. Technicians are modifying 94 support beams, called stringers, on the tank's intertank region by fitting pieces of metal, called radius blocks, over the stringers' edges. After the modifications of the stringers are complete, foam insulation will be re-applied to the tank. Discovery's next launch opportunity to the International Space Station on the STS-133 mission is targeted for Feb. 24, 2011. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Kim Shiflett

  19. KSC-2011-1120

    NASA Image and Video Library

    2011-01-18

    CAPE CANAVERAL, Fla. -- Repair work to space shuttle Discovery's external fuel tank continues in the Vehicle Assembly Building at NASA's Kennedy Space Center in Florida. Technicians are modifying 94 support beams, called stringers, on the tank's intertank region by fitting pieces of metal, called radius blocks, over the stringers' edges. After the modifications of the stringers are complete, foam insulation will be re-applied to the tank. Discovery's next launch opportunity to the International Space Station on the STS-133 mission is targeted for Feb. 24, 2011. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Kim Shiflett

  20. Polyurethane Foam Pack Outdoor Storage Test

    DTIC Science & Technology

    1987-10-01

    formed between the polyurthane foam and the plywood. No nails "re used to secure the top. It was impossible to tell If the pack was completely filled...Ulm. rILE: toury AD-A 187 729 - N T. ;I[ POLYURIET!AN FOAM PACK OUTDOOR STORAGE TEST I OCTOBU 1987 DTIC &%ELECTEi NOV 3 0197 * 1’• Thomas M...U.S. ARMY TANK-AUTOMOTIVE COMMANDRESEARCH, DEVELOPMENT & ENGINEERING CENTERWarren, Michigan 48397-5000 REPRODUCTION QUALITY NOTICE This document is the

  1. Effects of Formulated Glyphosate and Adjuvant Tank Mixes on Atomization from Aerial Application Flat Fan Nozzles

    DTIC Science & Technology

    2012-01-01

    Bradley K. Fritz,1 W. Clint Hoffmann,1 and W. E. Bagley2 Effects of Formulated Glyphosate and Adjuvant Tank Mixes on Atomization from Aerial...Application Flat Fan Nozzles REFERENCE: Fritz, Bradley K., Hoffmann, W. Clint, and Bagley, W. E., “Effects of Formulated Glyphosate and Adjuvant Tank Mixes on...factors. Twelve spray-solution treatments were evaluated, ten of which contained a formulated glyphosate product and nine of these con- tained an

  2. Military housing foam application and analysis

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Torres, J. J.

    2012-03-01

    Sandia and Forest City have established a Cooperative Research and Development Agreement (CRADA), the partnership provides a unique opportunity to take technology research and development from demonstration to application in sustainable communities. This project consists of two activities conducted in Hawaii that focus on performance, integration and application of energy saving technologies. Hawaii has many energy challenges, making this location an excellent testbed for these activities. Under this project, spray foam technology was applied at military housing on Oahu and the consumption data collected. A cost benefit and operational analysis of the foam was completed. The second phase of thismore » project included design, integration, and analysis of photovoltaic systems at a military community on Oahu. This phase of the project was conducted as part of Forest City's second Solar America Showcase Award.« less

  3. 46 CFR 34.20-15 - Piping-T/ALL.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS FIREFIGHTING EQUIPMENT Deck Foam System, Details... in § 34.20-5(b), to any portion of the open deck of the cargo area through the use of the mounted and... at each foam station. For enclosed spaces, application of at least 1.6 gallons per minute water rate...

  4. 46 CFR 34.20-15 - Piping-T/ALL.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS FIREFIGHTING EQUIPMENT Deck Foam System, Details... in § 34.20-5(b), to any portion of the open deck of the cargo area through the use of the mounted and... at each foam station. For enclosed spaces, application of at least 1.6 gallons per minute water rate...

  5. 46 CFR 34.20-15 - Piping-T/ALL.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS FIREFIGHTING EQUIPMENT Deck Foam System, Details... in § 34.20-5(b), to any portion of the open deck of the cargo area through the use of the mounted and... at each foam station. For enclosed spaces, application of at least 1.6 gallons per minute water rate...

  6. 46 CFR 34.20-15 - Piping-T/ALL.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... GUARD, DEPARTMENT OF HOMELAND SECURITY TANK VESSELS FIREFIGHTING EQUIPMENT Deck Foam System, Details... in § 34.20-5(b), to any portion of the open deck of the cargo area through the use of the mounted and... at each foam station. For enclosed spaces, application of at least 1.6 gallons per minute water rate...

  7. Spray nozzle investigation for the Improved Helicopter Icing Spray System (IHISS)

    NASA Technical Reports Server (NTRS)

    Peterson, Andrew A.; Oldenburg, John R.

    1990-01-01

    A contract has been awarded by the U.S. Army to design, fabricate and test a replacement for the existing Helicopter Icing Spray System. Data are shown for extensive bench and icing tunnel test programs used to select and modify an improved spray nozzle. The IHISS, capable of deployment from any CH-47 helicopter, will include new icing spray nozzles and pneumatic pressure source, and a significantly larger water tank and spray boom. The resulting system will provide a significantly larger icing cloud with droplet characteristics closely matching natural icing conditions.

  8. Increasing use of non-traditional vehicles for psoriasis and other inflammatory skin conditions.

    PubMed

    Huang, Karen E; Davis, Scott A; Cantrell, Jacob; Feldman, Scott R

    2014-09-16

    Although topical corticosteroid ointments were once viewed as the best vehicle for treating inflammatory skin diseases, the recognition of the problem of poor compliance and patients' preferences for other vehicles has led to the development of corticosteroid products in alternative formulations. To describe patterns of use of newer vehicle formulations including foams, shampoos, sprays, and lotions for the treatment of psoriasis and other dermatoses. The use of non-traditional vehicles was identified using visit with diagnoses for psoriasis and other dermatoses from the National Ambulatory Medical Care Survey 2000-2010 data. Trends in corticosteroid vehicles mentions were evaluated over the study period to determine how the use of non-traditional vehicles has changed. The odds ratios of being prescribed a nontraditional vehicle were reported for patient and office-based characteristics of visits. Approximately 2.3% and 1.9% of visits mentioned foam and other non-traditional vehicles (shampoo, lotion, spray), respectively. The use of corticosteroids in shampoo, lotion, or spray preparations increased by 0.5% annually (p=0.008) but did not significantly change for corticosteroids in a foam preparation (p=0.10). Psoriasis and seborrheic dermatitis were the leading diagnoses at visits prescribed corticosteroids in nontraditional vehicles. Dermatologists were more likely than non-dermatologists to prescribe foam products [OR: 8.4 (3.6, 19.9)] or clobetasol in another non-traditional vehicle [OR: 49.7 (10.3, 240.5)]. Product vehicle was not specified for all corticosteroids. Although there was increasing use of non-traditional vehicles, the rate of use has remained low. Dermatologists appear to have greater familiarity with the use of these newer vehicle formulations than do physicians in other specialties.

  9. Polymer-Reinforced, Non-Brittle, Lightweight Cryogenic Insulation

    NASA Technical Reports Server (NTRS)

    Hess, David M.

    2013-01-01

    The primary application for cryogenic insulating foams will be fuel tank applications for fueling systems. It is crucial for this insulation to be incorporated into systems that survive vacuum and terrestrial environments. It is hypothesized that by forming an open-cell silica-reinforced polymer structure, the foam structures will exhibit the necessary strength to maintain shape. This will, in turn, maintain the insulating capabilities of the foam insulation. Besides mechanical stability in the form of crush resistance, it is important for these insulating materials to exhibit water penetration resistance. Hydrocarbon-terminated foam surfaces were implemented to impart hydrophobic functionality that apparently limits moisture penetration through the foam. During the freezing process, water accumulates on the surfaces of the foams. However, when hydrocarbon-terminated surfaces are present, water apparently beads and forms crystals, leading to less apparent accumulation. The object of this work is to develop inexpensive structural cryogenic insulation foam that has increased impact resistance for launch and ground-based cryogenic systems. Two parallel approaches will be pursued: a silica-polymer co-foaming technique and a post foam coating technique. Insulation characteristics, flexibility, and water uptake can be fine-tuned through the manipulation of the polyurethane foam scaffold. Silicate coatings for polyurethane foams and aerogel-impregnated polyurethane foams have been developed and tested. A highly porous aerogel-like material may be fabricated using a co-foam and coated foam techniques, and can insulate at liquid temperatures using the composite foam

  10. Assembly of 5.5-Meter Diameter Developmental Barrel Segments for the Ares I Upper Stage

    NASA Technical Reports Server (NTRS)

    Carter, Robert W.

    2011-01-01

    Full scale assembly welding of Ares I Upper Stage 5.5-Meter diameter cryogenic tank barrel segments has been performed at the Marshall Space Flight Center (MSFC). One full-scale developmental article produced under the Ares 1 Upper Stage project is the Manufacturing Demonstration Article (MDA) Barrel. This presentation will focus on the welded assembly of this barrel section, and associated lessons learned. Among the MDA articles planned on the Ares 1 Program, the Barrel was the first to be completed, primarily because the process of manufacture from piece parts (barrel panels) utilized the most mature friction stir process planned for use on the Ares US program: Conventional fixed pin Friction Stir Welding (FSW). This process is in use on other space launch systems, including the Shuttle s External Tank, the Delta IV common booster core, the Delta II, and the Atlas V rockets. The goals for the MDA Barrel development were several fold: 1) to prove out Marshall Space Flight Center s new Vertical Weld Tool for use in manufacture of cylindrical barrel sections, 2) to serve as a first run for weld qualification to a new weld specification, and 3) to provide a full size cylindrical section for downstream use in precision cleaning and Spray-on Foam Insulation development. The progression leading into the welding of the full size barrel included sub scale panel welding, subscale cylinder welding, a full length confidence weld, and finally, the 3 seamed MDA barrel processing. Lessons learned on this MDA program have been carried forward into the production tooling for the Ares 1 US Program, and in the use of the MSFC VWT in processing other large scale hardware, including two 8.4 meter diameter Shuttle External Tank barrel sections that are currently being used in structural analysis to validate shell buckling models.

  11. 40 CFR 63.441 - Definitions.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... flash steam from the digester or live steam. Closed-vent system means a system that is not open to the... this subpart, including emissions from individual process vents, stacks, open pieces of process... stock chests, and their associated vacuum pumps, filtrate tanks, foam breakers or tanks, and any other...

  12. 40 CFR 63.441 - Definitions.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... flash steam from the digester or live steam. Closed-vent system means a system that is not open to the... this subpart, including emissions from individual process vents, stacks, open pieces of process... stock chests, and their associated vacuum pumps, filtrate tanks, foam breakers or tanks, and any other...

  13. 40 CFR 63.441 - Definitions.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... flash steam from the digester or live steam. Closed-vent system means a system that is not open to the... this subpart, including emissions from individual process vents, stacks, open pieces of process... stock chests, and their associated vacuum pumps, filtrate tanks, foam breakers or tanks, and any other...

  14. Foam-mat drying technology: A review.

    PubMed

    Hardy, Z; Jideani, V A

    2017-08-13

    This article reviews various aspects of foam-mat drying such as foam-mat drying processing technique, main additives used for foam-mat drying, foam-mat drying of liquid and solid foods, quality characteristics of foam-mat dried foods, and economic and technical benefits for employing foam-mat drying. Foam-mat drying process is an alternative method that allows the removal of water from liquid materials and pureed materials. In this drying process, a liquid material is converted into foam that is stable by being whipped after adding an edible foaming agent. The stable foam is then spread out in sheet or mat and dried by using hot air (40-90°C) at atmospheric pressure. Methyl cellulose (0.25-2%), egg white (3-20%), maltodextrin (0.5-05%), and gum Arabic (2-9%) are the commonly utilized additives for the foam-mat drying process at the given range, either combined together for their effectiveness or individual effect. The foam-mat drying process is suitable for heat sensitive, viscous, and sticky products that cannot be dried using other forms of drying methods such as spray drying because of the state of product. More interest has developed for foam-mat drying because of the simplicity, cost effectiveness, high speed drying, and improved product quality it provides.

  15. KSC-2010-5939

    NASA Image and Video Library

    2010-12-22

    CAPE CANAVERAL, Fla. -- Preparations are under way in the Vehicle Assembly Building at NASA's Kennedy Space Center in Florida to examine space shuttle Discovery's external fuel tank. Shown here, is one of two solid rocket boosters, which are still attached to the external tank and shuttle. Technicians will begin to remove thermal sensors that will give engineers data about the changes the tank went through during the loading and draining of super-cold propellants during a tanking test on Dec. 17. Engineers also will examine 21-foot-long support beams, called stringers, on the outside of the tank's intertank region. Also on the agenda, is to re-apply foam to the outside of the tank. Discovery's next launch opportunity to the International Space Station on the STS-133 mission is no earlier than Feb. 3, 2011. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Dimitri Gerondidakis

  16. KSC-2010-5945

    NASA Image and Video Library

    2010-12-22

    CAPE CANAVERAL, Fla. -- Preparations are under way in the Vehicle Assembly Building at NASA's Kennedy Space Center in Florida to examine space shuttle Discovery's external fuel tank. Shown here is the nose of the shuttle, which still is attached to the external tank and solid rocket boosters. Technicians will begin to remove thermal sensors that will give engineers data about the changes the tank went through during the loading and draining of super-cold propellants during a tanking test on Dec. 17. Engineers also will examine 21-foot-long support beams, called stringers, on the outside of the tank's intertank region. Also on the agenda, is to re-apply foam to the outside of the tank. Discovery's next launch opportunity to the International Space Station on the STS-133 mission is no earlier than Feb. 3, 2011. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Dimitri Gerondidakis

  17. New Whole-House Solutions Case Study: Shaw Construction, Aspen, Colorado

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    none,

    This builder worked with Building Science Corporation to design affordable HERS-54 townhouses with central solar radiator space heating, PV, R-28 closed-cell spray foam under slab and R-26 in advanced framed walls, and rigid polyiso on inside of basement walls

  18. Experimental Polyvinyl Chloride (PVC) Roofing: Field Test Results.

    DTIC Science & Technology

    1987-02-01

    construction. These were the single-ply membranes of the ethylene-propylene-diene monomer ( EPDM ) and polyvinyl chloride (PVC) types, and the sprayed-in-place...polyurethane foam (PUF) with an elastomeric coating. EPDM and PUF roofs were constructed in 19802 and the PVC roofs were completed during summer 1983...faced isocyanu- rate foam board in two layers . Roofing systems were installed loose-laid and ballasted. Specific membrane materials were Plymouth

  19. KSC-07pd0600

    NASA Image and Video Library

    2007-03-09

    KENNEDY SPACE CENTER, FLA. -- In Highbay 1 inside the Vehicle Assembly Building, technicians look at hail damage on the external tank. A severe thunderstorm with golf ball-sized hail caused visible divots in the giant tank's foam insulation and minor surface damage to about 26 heat shield tiles on the shuttle's left wing. A new target launch date has not been determined, but teams will focus on preparing Atlantis for liftoff in late April on mission STS-117. Photo credit: NASA/Jim Grossmann

  20. Liquid Oxygen Thermodynamic Vent System Testing with Helium Pressurization

    NASA Technical Reports Server (NTRS)

    VanDresar, Neil T.

    2014-01-01

    This report presents the results of several thermodynamic vent system (TVS) tests with liquid oxygen plus a test with liquid nitrogen. In all tests, the liquid was heated above its normal boiling point to 111 K for oxygen and 100 K for nitrogen. The elevated temperature was representative of tank conditions for a candidate lunar lander ascent stage. An initial test series was conducted with saturated oxygen liquid and vapor at 0.6 MPa. The initial series was followed by tests where the test tank was pressurized with gaseous helium to 1.4 to 1.6 MPa. For these tests, the helium mole fraction in the ullage was quite high, about 0.57 to 0.62. TVS behavior is different when helium is present than when helium is absent. The tank pressure becomes the sum of the vapor pressure and the partial pressure of helium. Therefore, tank pressure depends not only on temperature, as is the case for a pure liquid-vapor system, but also on helium density (i.e., the mass of helium divided by the ullage volume). Thus, properly controlling TVS operation is more challenging with helium pressurization than without helium pressurization. When helium was present, the liquid temperature would rise with each successive TVS cycle if tank pressure was kept within a constant control band. Alternatively, if the liquid temperature was maintained within a constant TVS control band, the tank pressure would drop with each TVS cycle. The final test series, which was conducted with liquid nitrogen pressurized with helium, demonstrated simultaneous pressure and temperature control during TVS operation. The simultaneous control was achieved by systematic injection of additional helium during each TVS cycle. Adding helium maintained the helium partial pressure as the liquid volume decreased because of TVS operation. The TVS demonstrations with liquid oxygen pressurized with helium were conducted with three different fluid-mixer configurations-a submerged axial jet mixer, a pair of spray hoops in the tank ullage, and combined use of the axial jet and spray hoops. A submerged liquid pump and compact heat exchanger located inside the test tank were used with all the mixer configurations. The initial series without helium and the final series with liquid nitrogen both used the axial jet mixer. The axial jet configuration successfully demonstrated the ability to control tank pressure; but in the normal-gravity environment, the temperature in the upper tank region (ullage and unwetted wall) was not controlled. The spray hoops and axial jet combination also successfully demonstrated pressure control as well as temperature control of the entire tank and contents. The spray-hoops-only configuration was not expected to be a reliable means of tank mixing because there was no direct means to produce liquid circulation. However, surprisingly good results also were obtained with the sprayhoops- only configuration (i.e., performance metrics such as cycle-averaged vent flowrate were similar to those obtained with the other configurations). A simple thermodynamic model was developed that correctly predicted the TVS behavior (temperature rise or pressure drop per TVS cycle) when helium was present in the ullage. The model predictions were correlated over a range of input parameters. The correlations show that temperature rise or pressure drop per cycle was proportional to both helium mole fraction and tank heat input. The response also depended on the tank fill fraction: the temperature rise or pressure drop (per TVS cycle) increased as the ullage volume decreased.

  1. Developing a dispersant spraying capability

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    Gill, S.D.

    1979-01-01

    In developing a national dispersant spraying capability, the Canadian Coast Guard (CCG) has undertaken a modification program to enable the conventional offshore spraying gear to be mounted on almost any vessel of convenience. Smaller, more versatile inshore spraying vessels and pumps have been designed and built. With the popularization of concentrated dispersants, the inshore pumping equipment can be used aboard hovercraft for special application situations. A program of acquiring mobile dispersant storage tanks has been undertaken with auxiliary equipment that will facilitate the shipment of dispersants in bulk by air freight. Work also has commenced on extending the dispersant applicationmore » program to include the CCG fleet of helicopters.« less

  2. KSC-2010-5940

    NASA Image and Video Library

    2010-12-22

    CAPE CANAVERAL, Fla. -- Technicians in the Vehicle Assembly Building at NASA's Kennedy Space Center in Florida will begin to remove thermal sensors that will give engineers data about the changes space shuttle Discovery's external fuel tank went through during the loading and draining of super-cold propellants during a tanking test on Dec. 17. Engineers also will examine 21-foot-long support beams, called stringers, on the outside of the tank's intertank region. Also on the agenda, is to re-apply foam to the outside of the tank. Discovery's next launch opportunity to the International Space Station on the STS-133 mission is no earlier than Feb. 3, 2011. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Dimitri Gerondidakis

  3. KSC-07pd3659

    NASA Image and Video Library

    2007-12-29

    KENNEDY SPACE CENTER, FLA. -- At Launch Pad 39A, a team of external tank specialists from Lockheed Martin and the United Space Alliance undertakes the task of removing the hydrogen feed-through connector in support of space shuttle Atlantis' STS-122 mission. Here, a technician gives the connector a cleaning, removing any residual foam insulation, and begins disconnecting the connector assembly. Some of the tank's engine cutoff sensors, or ECO sensors, failed during propellant tanking for launch attempts on Dec. 6 and Dec. 9. Results of a tanking test on Dec. 18 pointed to an open circuit in the feed-through connector wiring, which is located at the base of the tank. The feed-through connector passes the wires from the inside of the tank to the outside. After the data from additional testing on the connector is analyzed, shuttle program managers will decide on a forward plan. Launch of STS-122 is targeted for January 2008. Photo credit: NASA/George Shelton

  4. Development of advanced materials composites for use as insulations for LH2 tanks

    NASA Technical Reports Server (NTRS)

    Lemons, C. R.; Watts, C. R.; Salmassy, O. K.

    1972-01-01

    A study of internal insulation materials and fabrication processes for space shuttle LH2 tanks is reported. Emphasis was placed on an insulation system capable of reentry and multiple reuse in the Shuttle environment. Results are given on the optimization and manufacturing process scale-up of a 3D fiberreinforced foam insulation, BX-251-3D, derived from the Saturn S-4B internal insulation. It is shown that BX-251-3D can be satisfactorily installed in large-scale tanks under conditions that will permit a significant cost saving over the existing S-4B technology.

  5. External Tank Program - Legacy of Success

    NASA Technical Reports Server (NTRS)

    Pilet, Jeffery C.; Diecidue-Conners, Dawn; Worden, Michelle; Guillot, Michelle; Welzyn, Kenneth

    2011-01-01

    The largest single element of Space Shuttle is the External Tank (ET), which serves as the structural backbone of the vehicle during ascent and provides liquid propellants to the Orbiter s three Main Engines. The ET absorbs most of the seven million pounds of thrust exerted by the Solid Rocket Boosters and Main Engines. The design evolved through several block changes, reducing weight each time. Because the tank flies to orbital velocity with the Space Shuttle Orbiter, minimization of weight is mandatory, to maximize payload performance. The initial configuration, the standard weight tank, weighed 76,000 pounds and was an aluminum 2219 structure. The light weight tank weighed 66,000 pounds and flew 86 missions. The super light weight tank weighed 58,500 pounds and was primarily an aluminum-lithium structure. The final configuration and low weight enabled system level performance sufficient for assembly of the International Space Station in a high inclination orbit, vital for international cooperation. Another significant challenge was the minimization of ice formation on the cryogenic tanks. This was essential due to the system configuration and the choice of ceramic thermal protection system materials on the Orbiter. Ice would have been a major debris hazard. Spray on foam insulation materials served multiple functions including thermal insulation, conditioning of cryogenic propellants, and thermal protection for the tank structure during ascent and entry. The tank is large, and unique manufacturing facilities, tooling, and handling, and transportation operations were developed. Weld processes and tooling evolved with the design as it matured through several block changes. Non Destructive Evaluation methods were used to assure integrity of welds and thermal protection system materials. The aluminum-lithium alloy was used near the end of the program and weld processes and weld repair techniques had to be refined. Development and implementation of friction stir welding was a substantial technology development incorporated during the Program. Automated thermal protection system application processes were developed for the majority of the tank surface. Material obsolescence was an issue throughout the multi-decade program. Process controls were implemented to assure cleanliness in the production environment, to control contaminants, and to preclude corrosion. Each tank was accepted via rigorous inspections, including non-destructive evaluation techniques, proof testing, and all systems testing. In the post STS-107 era, the project focused on ascent debris risk reduction. This was accomplished via stringent process controls, post flight assessment using substantially improved imagery, and selective redesigns. These efforts were supported with a number of test programs to simulate combined environments. The debris risk was reduced by two orders of magnitude. During this time a major natural disaster was overcome when hurricane Katrina damaged the manufacturing facility. Numerous lessons from these efforts, the manufacturing and material processing issues, the key design features, and evolution of the design will be discussed.

  6. External tank space debris considerations

    NASA Technical Reports Server (NTRS)

    Elfer, N.; Baillif, F.; Robinson, J.

    1992-01-01

    Orbital debris issues associated with maintaining a Space Shuttle External Tank (ET) on orbit are presented. The first issue is to ensure that the ET does not become a danger to other spacecraft by generating space debris, and the second is to protect the pressurized ET from penetration by space debris or meteoroids. Tests on shield designs for penetration resistance showed that when utilized with an adequate bumper, thermal protection system foam on the ET is effective in preventing penetration.

  7. Tank Tests of 1/5.5-Scale Forward Dynamic Model of the Columbia XJL-1 Amphibian - Langley Tank Model 208, TED No. NACA 2336

    NASA Technical Reports Server (NTRS)

    Havens, Robert F.

    1946-01-01

    Tests of a powered dynamic model of the Columbia XJL-1 amphibian were made in Langley tank no.1 to determine the hydrodynamic stability and spray characteristics of the basic hull and to investigate the effects of modifications on these characteristics. Modifications to the forebody chime flare, the step, and the afterbody, and an increase in the angle of incidence of the wing were included in the test program. The seaworthiness and spray characteristics were studied from simulated taxi runs in smooth and rough water. The trim limits of stability, the range of stable positions of the enter of gravity for take-off, and the landing stability were determined in smooth water. The aerodynamic lift, pitching moment, and thrust were determined at speeds up to take-off speed.

  8. 33 CFR 183.514 - Fuel tanks: Labels.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... water, oil, salt spray, direct sunlight, heat, cold, and wear expected in normal operation of the boat... manufacture. (3) Capacity in U.S. gallons. (4) Material of construction. (5) The pressure the tank is designed...

  9. KSC-2010-5938

    NASA Image and Video Library

    2010-12-22

    CAPE CANAVERAL, Fla. -- Preparations are under way in the Vehicle Assembly Building at NASA's Kennedy Space Center in Florida to examine space shuttle Discovery's external fuel tank. Technicians will begin to remove thermal sensors that will give engineers data about the changes the tank went through during the loading and draining of super-cold propellants. Engineers also will examine 21-foot-long support beams, called stringers, on the outside of the tank's intertank region. Also on the agenda, is to re-apply foam to the outside of the tank. Discovery's next launch opportunity to the International Space Station on the STS-133 mission is no earlier than Feb. 3, 2011. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Dimitri Gerondidakis

  10. Dynamics of poroelastic foams

    NASA Astrophysics Data System (ADS)

    Forterre, Yoel; Sobac, Benjamin

    2010-11-01

    Soft poroelastic structures are widespread in biological tissues such as cartilaginous joints in bones, blood-filled placentae or plant organs. Here we investigate the dynamics of open elastic foams immersed in viscous fluids, as model soft poroelastic materials. The experiment consists in slowly compacting blocs of polyurethane solid foam embedded in silicon oil-tanks and studying their relaxation to equilibrium when the confining stress is suddenly released. Measurements of the local fluid pressure and foam velocity field are compared with a simple two-phase flow approach. For small initial compactions, the results show quantitative agreement with the classical diffusion theory of soil consolidation (Terzaghi, Biot). On the other hand, for large initial compactions, the dynamics exhibits long relaxation times and decompaction fronts, which are mainly controlled by the highly non-linear mechanical response of the foam. The analogy between this process and the evaporation of a polymer melt close to the glass transition will be briefly discussed.

  11. Peer Review Plan for OPPT Work Plan Risk Assessment of 1 - Bromopropane (“1 - BP”)

    EPA Pesticide Factsheets

    This document outlines the peer review plan for a risk assessment which addresses occupational uses of 1-BP in dry-cleaning and foam gluing operations, consumer uses in aerosol solvent cleaners and spray adhesives, and its effects on human health.

  12. High Resolution Millimeter Wave Inspecting of the Orbiter Acreage Heat Tiles of the Space Shuttle

    NASA Technical Reports Server (NTRS)

    Case, J. T.; Khakovsky, S.; Zoughi, r.; Hepburn, F.

    2007-01-01

    Presence of defects such as disbonds, delaminations, impact damage, in thermal protection systems can significantly reduce safety of the Space Shuttle and its crew. The physical cause of Space Shuttle Columbia's catastrophic failure was a breach in its thermal protection system, caused by a piece of external tank insulating foam separating from the external tank and striking the leading edge of the left wing of the orbiter. There is an urgent need for a rapid, robust and life-circle oriented nondestructive testing (NDT) technique capable of inspecting the external tank insulating foam as well as the orbiter's protective (acreage) heat tiles and its fuselage prior and subsequent to a launch. Such a comprehensive inspection technique enables NASA to perform life-cycle inspection on critical components of the orbiter and its supporting hardware. Consequently, NASA Marshall Space Flight Center initiated an investigation into several potentially viable NDT techniques for this purpose. Microwave and millimeter wave NDT methods have shown great potential to achieve these goals. These methods have been successfully used to produce images of the interior of various complex, thick and thin external tank insulating foam structures for real focused reflectometer at operating frequency from 50-100 GHz and for synthetic aperture techniques at Ku-band (12-18 GHz) and K-band (18-26 GHz). Preliminary results of inspecting heat tile specimens show that increasing resolution of the measurement system is an important issue. This paper presents recent results of an investigation for the purpose of detecting anomalies such as debonds and corrosion in metal substrate in complex multi-sectioned protective heat tile specimens using a real focused 150 GHz (D-band) reflectometer and wide-band millimeter wave holography at 33-50, GHz (Q-band).

  13. Test-Analysis Correlation for Space Shuttle External Tank Foam Impacting RCC Wing Leading Edge Component Panels

    NASA Technical Reports Server (NTRS)

    Lyle, Karen H.

    2008-01-01

    The Space Shuttle Columbia Accident Investigation Board recommended that NASA develop, validate, and maintain a modeling tool capable of predicting the damage threshold for debris impacts on the Space Shuttle Reinforced Carbon-Carbon (RCC) wing leading edge and nosecap assembly. The results presented in this paper are one part of a multi-level approach that supported the development of the predictive tool used to recertify the shuttle for flight following the Columbia Accident. The assessment of predictive capability was largely based on test analysis comparisons for simpler component structures. This paper provides comparisons of finite element simulations with test data for external tank foam debris impacts onto 6-in. square RCC flat panels. Both quantitative displacement and qualitative damage assessment correlations are provided. The comparisons show good agreement and provided the Space Shuttle Program with confidence in the predictive tool.

  14. KSC-07pd0599

    NASA Image and Video Library

    2007-03-09

    KENNEDY SPACE CENTER, FLA. -- In Highbay 1 inside the Vehicle Assembly Building, technicians carefully apply red dye to the external tank as part of repair operations. A severe thunderstorm with golf ball-sized hail caused visible divots in the giant tank's foam insulation and minor surface damage to about 26 heat shield tiles on the shuttle's left wing. A new target launch date has not been determined, but teams will focus on preparing Atlantis for liftoff in late April on mission STS-117. Photo credit: NASA/Jim Grossmann

  15. KSC-07pd0595

    NASA Image and Video Library

    2007-03-09

    KENNEDY SPACE CENTER, FLA. -- In Highbay 1 inside the Vehicle Assembly Building, a technician carefully applies red dye to the external tank as part of repair operations. A severe thunderstorm with golf ball-sized hail caused visible divots in the giant tank's foam insulation and minor surface damage to about 26 heat shield tiles on the shuttle's left wing. A new target launch date has not been determined, but teams will focus on preparing Atlantis for liftoff in late April on mission STS-117. Photo credit: NASA/Jim Grossmann

  16. KSC-07pd0601

    NASA Image and Video Library

    2007-03-09

    KENNEDY SPACE CENTER, FLA. -- In Highbay 1 inside the Vehicle Assembly Building, workers secure scaffolding around the external tank to prepare it for repairs. A severe thunderstorm with golf ball-sized hail caused visible divots in the giant tank's foam insulation and minor surface damage to about 26 heat shield tiles on the shuttle's left wing. A new target launch date has not been determined, but teams will focus on preparing Atlantis for liftoff in late April on mission STS-117. Photo credit: NASA/Jim Grossmann

  17. KSC-07pd0597

    NASA Image and Video Library

    2007-03-09

    KENNEDY SPACE CENTER, FLA. -- In Highbay 1 inside the Vehicle Assembly Building, a technician carefully applies red dye to the external tank as part of repair operations. A severe thunderstorm with golf ball-sized hail caused visible divots in the giant tank's foam insulation and minor surface damage to about 26 heat shield tiles on the shuttle's left wing. A new target launch date has not been determined, but teams will focus on preparing Atlantis for liftoff in late April on mission STS-117. Photo credit: NASA/Jim Grossmann

  18. Health Concerns about Spray Polyurethane Foam

    EPA Pesticide Factsheets

    Exposures to SPF's key ingredient, isocyanates and other SPF chemicals in vapors, aerosols, and dust created during and after installation, can cause: asthma, sensitization, lung damage, other respiratory and breathing problems, skin and eye irritation.

  19. DOE Office of Scientific and Technical Information (OSTI.GOV)

    none,

    Tom Walsh & Company’s homes in an urban infill project in Portland achieved meets 2012 IECC insulation requirements in the marine climate with R-21 fiberglass batt walls, R-25 slab insulation and R-49 spray foam and cellulose attic floors.

  20. Effect of Yaw Angle and Ambient Wind on Fabric Penetration of a Simulated Sleeve

    DTIC Science & Technology

    2015-08-20

    aerosol dissemination is made using an array of tubing with ejectors (usually in the tunnel contraction or settling chamber) that allow dissemination...atomizing nozzle (Spray Systems, Co., Wheaton, Illinois, 1/4JAUMCO- 316SS2050) that was installed in a 2.5-gal pressure tank (W.R. Brown Co., North Chicago...Illinois, Model Speed). An earth-grounded, 5-gal pressure tank held a mixture of 200-proof ethanol and 10% DOS. The tank was generally set to 6 psi

  1. Composite-Material Tanks with Chemically Resistant Liners

    NASA Technical Reports Server (NTRS)

    DeLay, Thomas K.

    2004-01-01

    Lightweight composite-material tanks with chemically resistant liners have been developed for storage of chemically reactive and/or unstable fluids . especially hydrogen peroxide. These tanks are similar, in some respects, to the ones described in gLightweight Composite-Material Tanks for Cryogenic Liquids h (MFS-31379), NASA Tech Briefs, Vol. 25, No. 1 (January, 2001), page 58; however, the present tanks are fabricated by a different procedure and they do not incorporate insulation that would be needed to prevent boil-off of cryogenic fluids. The manufacture of a tank of this type begins with the fabrication of a reusable multisegmented aluminum mandrel in the shape and size of the desired interior volume. One or more segments of the mandrel can be aluminum bosses that will be incorporated into the tank as end fittings. The mandrel is coated with a mold-release material. The mandrel is then heated to a temperature of about 400 F (approximately equal to 200 C) and coated with a thermoplastic liner material to the desired thickness [typically approxiamtely equal to 15 mils (approximately equal to 0.38 mm)] by thermal spraying. In the thermal-spraying process, the liner material in powder form is sprayed and heated to the melting temperature by a propane torch and the molten particles land on the mandrel. The sprayed liner and mandrel are allowed to cool, then the outer surface of the liner is chemically and/or mechanically etched to enhance bonding of a composite overwrap. The etched liner is wrapped with multiple layers of an epoxy resin reinforced with graphite fibers; the wrapping can be done either by manual application of epoxy-impregnated graphite cloth or by winding of epoxy-impregnated filaments. The entire assembly is heated in an autoclave to cure the epoxy. After the curing process, the multisegmented mandrel is disassembled and removed from inside, leaving the finished tank. If the tank is to be used for storing hydrogen peroxide, then the liner material should be fluorinated ethylene/propylene (FEP), and one or more FEP O ring(s) should be used in the aluminum end fitting(s). This choice of materials is dictated by experimental observations that pure aluminum and FEP are the only materials suitable for long-term storage of hydrogen peroxide and that other materials tend to catalyze the decomposition of hydrogen peroxide to oxygen and water. Other thermoplastic liner materials that are suitable for some applications include nylon 6 and polyethylene. The processing temperatures for nylon 6 are lower than those for FEP. Nylon 6 is compatible with propane, natural gas, and other petroleum-based fuels. Polyethylene is compatible with petroleum- based products and can be used for short-term storage of hydrogen peroxide.

  2. Dustproofing Unsurfaced Areas: Facilities Technology Application Test (FTAT) Demonstration, FY 86.

    DTIC Science & Technology

    1987-08-01

    filtering systems, vehicle/aircraft turbines, and vehicle/aircraft cargo areas which increases wear and tear on the vehicles and aircraft. f. Dust... asphalt distributor, gravity-fed water truck, or any transportable liquid container tank with an external pump and spray bar or spray hose. Agitation...lubricants, providing an external lubrication system for certain types of pumps, such as that on an asphalt distributor, may be necessary. 20. A

  3. Investigation of potential waste material insulating properties at different temperature for thermal storage application

    NASA Astrophysics Data System (ADS)

    Ali, T. Z. S.; Rosli, A. B.; Gan, L. M.; Billy, A. S.; Farid, Z.

    2013-12-01

    Thermal energy storage system (TES) is developed to extend the operation of power generation. TES system is a key component in a solar energy power generation plant, but the main issue in designing the TES system is its thermal capacity of storage materials, e.g. insulator. This study is focusing on the potential waste material acts as an insulator for thermal energy storage applications. As the insulator is used to absorb heat, it is needed to find suitable material for energy conversion and at the same time reduce the waste generation. Thus, a small-scale experimental testing of natural cooling process of an insulated tank within a confined room is conducted. The experiment is repeated by changing the insulator from the potential waste material and also by changing the heat transfer fluid (HTF). The analysis presented the relationship between heat loss and the reserved period by the insulator. The results show the percentage of period of the insulated tank withstands compared to tank insulated by foam, e.g. newspaper reserved the period of 84.6% as much as foam insulated tank to withstand the heat transfer of cooking oil to the surrounding. The paper finally justifies the most potential waste material as an insulator for different temperature range of heat transfer fluid.

  4. Technology Solutions for Existing Homes Case Study: Trade-Friendly Retrofit Insulated Panels for Existing Buildings

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    None

    For this project with the U.S. Department of Energy Building America team Home Innovation Research Labs, the retrofit insulated panels relied on an enhanced expanded polystyrene (EPS) for thermal resistance of R-4.5/inch, which is an improvement of 10% over conventional (white-colored) EPS. EPS, measured by its life cycle, is an alternative to commonly used extruded polystyrene and spray polyurethane foam. It is a closed-cell product made up of 90% air, and it requires about 85% fewer petroleum products for processing than other rigid foams.

  5. Results of tests of Insta-Foam Thermal Protection System (TPS) material for protection of equipment inside the SRB aft skirt

    NASA Technical Reports Server (NTRS)

    Dean, W. G.

    1982-01-01

    The objective of these tests was to determine whether Insta-Foam can be used successfully to protect items inside the solid rocket booster aft skirt during reentry. On some of the early Space Shuttle flights the aft skirt heat shield curtain failed during reentry. This allowed the hot gases to damage some of the equipment, etc., inside the skirt. For example, some of the propellant lines were overheated and ruptured and some of the NSI (nozzle severance) cables were damaged. It was suggested that the Insta-Foam thermal protection system be sprayed over these lines, etc., to protect them during future flights in case of a curtain failure. The tests presented were devised and run to check out the feasibility of this idea.

  6. Polyimide Foams

    NASA Technical Reports Server (NTRS)

    Vazquez, Juan M. (Inventor); Cano, Roberto J. (Inventor); Jensen, Brian J. (Inventor); Weiser, Erik S. (Inventor)

    2005-01-01

    A fully imidized, solvent-free polyimide foam having excellent mechanical, acoustic, thermal, and flame resistant properties is produced. A first solution is provided, which includes one or more aromatic dianhydrides or derivatives of aromatic dianhydrides, and may include one or more aromatic diamines, dissolved in one or more polar solvents, along with an effective amount of one or more blowing agents. This first solution may also advantageously include effective amounts respectively of one or mores catalysts, one or more surfactants, and one or more fire retardants. A second solution is also provided which includes one or more isocyanates. The first and second solutions are rapidly and thoroughly mixed to produce an admixture, which is allowed to foam-in an open container, or in a closed mold-under ambient conditions to completion produce a foamed product. This foamed product is then cured by high frequency electromagnetic radiation, thermal energy, or a combination thereof. Alternatively, the process is adapted for spraying or extrusion.

  7. Polyimide foams

    NASA Technical Reports Server (NTRS)

    Weiser, Erik S. (Inventor); Cano, Roberto J. (Inventor); Jensen, Brian J. (Inventor); Vazquez, Juan M. (Inventor)

    2005-01-01

    A fully imidized, solvent-free polyimide foam having excellent mechanical, acoustic, thermal, and flame resistant properties is produced. A first solution is provided, which includes one or more aromatic dianhydrides or derivatives of aromatic dianhydrides, and may include one or more aromatic diamines, dissolved in one or more polar solvents, along with an effective amount of one or more blowing agents. This first solution may also advantageously include effective amounts respectively of one or mores catalysts, one or more surfactants, and one or more fire retardants. A second solution is also provided which includes one or more isocyanates. The first and second solutions are rapidly and thoroughly mixed to produce an admixture, which is allowed to foam?in an open container, or in a closed mold?under ambient conditions to completion produce a foamed product. This foamed product is then cured by high frequency electromagnetic radiation, thermal energy, or a combination thereof. Alternatively, the process is adapted for spraying or extrusion.

  8. Polyimide foams

    NASA Technical Reports Server (NTRS)

    Vazquez, Juan M. (Inventor); Cano, Roberto J. (Inventor); Weiser, Erik S. (Inventor); Jensen, Brian J. (Inventor)

    2009-01-01

    A fully imidized, solvent-free polyimide foam having excellent mechanical, acoustic, thermal, and flame resistant properties is produced. A first solution is provided, which includes one or more aromatic dianhydrides or derivatives of aromatic dianhydrides, and may include one or more aromatic diamines, dissolved in one or more polar solvents, along with an effective amount of one or more blowing agents. This first solution may also advantageously include effective amounts respectively of one or mores catalysts, one or more surfactants, and one or more fire retardants. A second solution is also provided which includes one or more isocyanates. The first and second solutions are rapidly and thoroughly mixed to produce an admixture, which is allowed to foam--in an open container, or in a closed mold--under ambient conditions to completion produce a foamed product. This foamed product is then cured by high frequency electromagnetic radiation, thermal energy, or a combination thereof. Alternatively, the process is adapted for spraying or extrusion.

  9. KSC-2011-1194

    NASA Image and Video Library

    2011-01-25

    CAPE CANAVERAL, Fla. -- Repair work to space shuttle Discovery's external fuel tank begins to wrap up in the Vehicle Assembly Building at NASA's Kennedy Space Center in Florida. Technicians modified 94 support beams, called stringers, on the tank's intertank region by fitting pieces of metal, called radius blocks, over the stringers' edges. They also were re-applying foam to the modified areas of the tank. Attached to its fuel tank and two solid rocket boosters, Discovery is scheduled to roll out to Launch Pad 39A atop a giant crawler-transporter on Jan. 31. Discovery's next launch opportunity to the International Space Station on the STS-133 mission is targeted for Feb. 24. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Kim Shiflett

  10. KSC-2011-1192

    NASA Image and Video Library

    2011-01-25

    CAPE CANAVERAL, Fla. -- Repair work to space shuttle Discovery's external fuel tank begins to wrap up in the Vehicle Assembly Building at NASA's Kennedy Space Center in Florida. Technicians modified 94 support beams, called stringers, on the tank's intertank region by fitting pieces of metal, called radius blocks, over the stringers' edges. They also were re-applying foam to the modified areas of the tank. Attached to its fuel tank and two solid rocket boosters, Discovery is scheduled to roll out to Launch Pad 39A atop a giant crawler-transporter on Jan. 31. Discovery's next launch opportunity to the International Space Station on the STS-133 mission is targeted for Feb. 24. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Kim Shiflett

  11. KSC-2011-1193

    NASA Image and Video Library

    2011-01-25

    CAPE CANAVERAL, Fla. -- Repair work to space shuttle Discovery's external fuel tank begins to wrap up in the Vehicle Assembly Building at NASA's Kennedy Space Center in Florida. Technicians modified 94 support beams, called stringers, on the tank's intertank region by fitting pieces of metal, called radius blocks, over the stringers' edges. They also were re-applying foam to the modified areas of the tank. Attached to its fuel tank and two solid rocket boosters, Discovery is scheduled to roll out to Launch Pad 39A atop a giant crawler-transporter on Jan. 31. Discovery's next launch opportunity to the International Space Station on the STS-133 mission is targeted for Feb. 24. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Kim Shiflett

  12. KSC-07pd0884

    NASA Image and Video Library

    2007-04-13

    KENNEDY SPACE CENTER, FLA. -- In the Vehicle Assembly Building, the repair work of hail damage on Atlantis' external tank is inspected. At left is Brian Miller, with NASA Quality Assurance; at right is Mike Ravenscroft, with United Space Alliance. In the front is Sabrena Yedo, with NASA Safety. In late February, Atlantis' external tank received hail damage during a severe thunderstorm that passed through the Kennedy Space Center Launch Complex 39 area. The hail caused visible divots in the giant tank's foam insulation as well as minor surface damage to about 26 heat shield tiles on the shuttle's left wing. The launch now is targeted for June 8. Photo credit: NASA/George Shelton

  13. Shock Mitigation in Open-Celled TiNi Foams

    NASA Astrophysics Data System (ADS)

    Jardine, A. Peter

    2018-05-01

    High-energy shock events generated by impacts are effectively mitigated by Nitinol materials. Initial evidence of this capability was suggested by the dramatically superior cavitation-erosion performance of Nitinol coatings made by plasma spray processes, over steels and brasses. A fast acting hysteretic stress-strain response mechanism was proposed to explain this result, transforming the shock energy into heat. Extending this work to bulk TiNi, dynamic load characterization using Split Rod Hopkinson Bar techniques on solid porous TiNi confirmed that the mechanical response to high strain rates below 4200 s-1 were indeed hysteretic. This paper reports on dynamical load characterization on TiNi foams made by Self-Propagating High-Temperature Synthesis (SHS) using Split Rod Hopkinson Bar and gas-gun impact characterization to compare these foams to alternative materials. This work verified that SHS-derived TiNi foams were indeed hysteretic at strain rates from 180 to 2300 s-1. In addition, Shock Spectrum Analysis demonstrated that TiNi foams were very effective in mitigating the shock spectrum range below 5 kHz, and that increasing porosity increased the amount of shock attenuation in that spectral range. Finally under impact loading, 55% porous TiNi foams were a factor of 7 superior to steel and a factor of 4 better than Al 6061 or Cu in mitigating peak g-loads and this attenuation improved with bilayer structures of 57 and 73% porous TiNi foam article.

  14. Full-scale control of Mycolata foam by FEX-120 addition.

    PubMed

    Kragelund, C; Nilsson, B; Eskilsson, K; Bøgh, A M; Nielsen, P H

    2010-01-01

    Foaming incidents in activated sludge treatment plants are a worldwide problem and occur on a regular basis in both municipal and industrial activated sludge treatment plants. Foaming is most often caused by excessive growth of filamentous bacteria, especially the gram-positive ones affiliated within the Actinobacteria, e.g. the branched Mycolata or Candidatus Microthrix parvicella. Previous studies have shown that populations of Microthrix can be controlled by addition of certain polyaluminium compounds, but until now no effective chemicals have been identified to control other important foam formers such as the Mycolata. A new chemical (FilamentEx, FEX-120) was tested in full-scale in a Swedish wastewater treatment plant (WWTP) with immense foaming problems. In total, three different dosing events were carried out for more than 1 year. After only 8-17 weeks in each period, all foam had disappeared, and dosing of FEX-120 was stopped. Another 11 full-scale WWTPs in different countries were treated with FEX-120 because of severe Mycolata foaming on process tanks. In nine out of 11 plants, where the causative organisms were Gordonia or Skermania, a significant reduction of foam up to 100% was observed after treatment for approx. 10 weeks. In two WWTPs with unknown Mycolata organisms, no reduction was observed.

  15. Design and development of polyphenylene oxide foam as a reusable internal insulation for LH2 tanks, phase 2

    NASA Technical Reports Server (NTRS)

    1972-01-01

    PPO form was tested for mechanical strength, for the effects of 100 thermal cycles from 450 K (359 F) to 21 K (-423 F) and for gas flow resistance characteristics. PPO foam panels were investigated for density variations, methods for joining panels were studied and panel joint thermal test specimens were fabricated. The range of foam panel thickness under investigation was extended to include 7 mm (0.3 in) and 70 mm (2.8 in) panels which also were tested for thermal performance.

  16. Computational investigations and grid refinement study of 3D transient flow in a cylindrical tank using OpenFOAM

    NASA Astrophysics Data System (ADS)

    Mohd Sakri, F.; Mat Ali, M. S.; Sheikh Salim, S. A. Z.

    2016-10-01

    The study of physic fluid for a liquid draining inside a tank is easily accessible using numerical simulation. However, numerical simulation is expensive when the liquid draining involves the multi-phase problem. Since an accurate numerical simulation can be obtained if a proper method for error estimation is accomplished, this paper provides systematic assessment of error estimation due to grid convergence error using OpenFOAM. OpenFOAM is an open source CFD-toolbox and it is well-known among the researchers and institutions because of its free applications and ready to use. In this study, three types of grid resolution are used: coarse, medium and fine grids. Grid Convergence Index (GCI) is applied to estimate the error due to the grid sensitivity. A monotonic convergence condition is obtained in this study that shows the grid convergence error has been progressively reduced. The fine grid has the GCI value below 1%. The extrapolated value from Richardson Extrapolation is in the range of the GCI obtained.

  17. Material Modeling of Space Shuttle Leading Edge and External Tank Materials For Use in the Columbia Accident Investigation

    NASA Technical Reports Server (NTRS)

    Carney, Kelly; Melis, Matthew; Fasanella, Edwin L.; Lyle, Karen H.; Gabrys, Jonathan

    2004-01-01

    Upon the commencement of the analytical effort to characterize the impact dynamics and damage of the Space Shuttle Columbia leading edge due to External Tank insulating foam, the necessity of creating analytical descriptions of these materials became evident. To that end, material models were developed of the leading edge thermal protection system, Reinforced Carbon Carbon (RCC), and a low density polyurethane foam, BX-250. Challenges in modeling the RCC include its extreme brittleness, the differing behavior in compression and tension, and the anisotropic fabric layup. These effects were successfully included in LS-DYNA Material Model 58, *MAT_LAMINATED_ COMPOSITE_ FABRIC. The differing compression and tension behavior was modeled using the available damage parameters. Each fabric layer was given an integration point in the shell element, and was allowed to fail independently. Comparisons were made to static test data and coupon ballistic impact tests before being utilized in the full scale analysis. The foam's properties were typical of elastic automotive foams; and LS-DYNA Material Model 83, *MAT_FU_CHANG_FOAM, was successfully used to model its behavior. Material parameters defined included strain rate dependent stress-strain curves for both loading and un-loading, and for both compression and tension. This model was formulated with static test data and strain rate dependent test data, and was compared to ballistic impact tests on load-cell instrumented aluminum plates. These models were subsequently utilized in analysis of the Shuttle leading edge full scale ballistic impact tests, and are currently being used in the Return to Flight Space Shuttle re-certification effort.

  18. Characterization of Solid Polymers, Ceramic Gap Filler, and Closed-Cell Polymer Foam Using Low-Load Test Methods

    NASA Technical Reports Server (NTRS)

    Herring, Helen M.

    2008-01-01

    Various solid polymers, polymer-based composites, and closed-cell polymer foam are being characterized to determine their mechanical properties, using low-load test methods. The residual mechanical properties of these materials after environmental exposure or extreme usage conditions determines their value in aerospace structural applications. In this experimental study, four separate polymers were evaluated to measure their individual mechanical responses after thermal aging and moisture exposure by dynamic mechanical analysis. A ceramic gap filler, used in the gaps between the tiles on the Space Shuttle, was also tested, using dynamic mechanical analysis to determine material property limits during flight. Closed-cell polymer foam, used for the Space Shuttle External Tank insulation, was tested under low load levels to evaluate how the foam's mechanical properties are affected by various loading and unloading scenarios.

  19. Terahertz Imaging and Backscatter Radiography Probability of Detection Study for Space Shuttle Foam Inspections

    NASA Technical Reports Server (NTRS)

    Ussery, Warren; Johnson, Kenneth; Walker, James; Rummel, Ward

    2008-01-01

    This slide presentation reviews the use of terahertz imaging and Backscatter Radiography in a probability of detection study of the foam on the external tank (ET) shedding and damaging the shuttle orbiter. Non-destructive Examination (NDE) is performed as one method of preventing critical foam debris during the launch. Conventional NDE methods for inspection of the foam are assessed and the deficiencies are reviewed. Two methods for NDE inspection are reviewed: Backscatter Radiography (BSX) and Terahertz (THZ) Imaging. The purpose of the Probability of Detection (POD) study was to assess performance and reliability of the use of BSX and or THZ as an appropriate NDE method. The study used a test article with inserted defects, and a sample of blanks included to test for false positives. The results of the POD study are reported.

  20. Development of the improved helicopter icing spray system (IHISS)

    NASA Technical Reports Server (NTRS)

    Peterson, Andrew A.; Jenks, Mark D.; Gaitskill, William H.

    1989-01-01

    Boeing Helicopters has been awarded a contract by the U.S. Army to design, fabricate and test a replacement for the existing Helicopter Icing Spray System (HISS). The Improved Hiss (IHISS), capable of deployment from any CH-47D helicopter, will include new icing spray nozzles and pneumatic pressure source, and a significantly larger water tank and spray boom. Results are presented for extensive bench and icing tunnel test programs used to select and modify an improved spray nozzle and validate spray boom aerodynamic characteristics. The resulting system will provide a significantly larger icing cloud with droplet characteristics closely matching natural icing conditions.

  1. Development of advanced materials composites for use as insulations for LH2 tanks

    NASA Technical Reports Server (NTRS)

    Lemons, C. R.; Salmassy, O. K.

    1973-01-01

    A study of thread-reinforced polyurethane foam and glass fabric liner, serving as internally bonded insulation for space shuttle LH2 tanks, is reported. Emphasis was placed on an insulation system capable of reentry and multiple reuse in the shuttle environment. The optimized manufacturing parameters associated with each element of the composite are established and the results, showing successful completion of subscale system evaluation tests using the shuttle flight environmental requirements, are given.

  2. Application of an Elongated Kelvin Model to Space Shuttle Foams

    NASA Technical Reports Server (NTRS)

    Sullivan, Roy M.; Ghosn, Louis J.; Lerch, Bradley A.

    2009-01-01

    The space shuttle foams are rigid closed-cell polyurethane foams. The two foams used most-extensively oil space shuttle external tank are BX-265 and NCFL4-124. Because of the foaming and rising process, the foam microstructures are elongated in the rise direction. As a result, these two foams exhibit a nonisotropic mechanical behavior. A detailed microstructural characterization of the two foams is presented. Key features of the foam cells are described and the average cell dimensions in the two foams are summarized. Experimental studies are also conducted to measure the room temperature mechanical response of the two foams in the two principal material directions (parallel to the rise and perpendicular to the rise). The measured elastic modulus, proportional limit stress, ultimate tensile strength, and Poisson's ratios are reported. The generalized elongated Kelvin foam model previously developed by the authors is reviewed and the equations which result from this model are summarized. Using the measured microstructural dimensions and the measured stiffness ratio, the foam tensile strength ratio and Poisson's ratios are predicted for both foams and are compared with the experimental data. The predicted tensile strength ratio is in close agreement with the measured strength ratio for both BX-265 and NCFI24-124. The comparison between the predicted Poisson's ratios and the measured values is not as favorable.

  3. Nondestructive Evaluation of Foam Insulation on the Space Shuttle External Tank

    NASA Technical Reports Server (NTRS)

    Richter, Joel; Walker, James L.

    2006-01-01

    Foam loss on the External Tank (ET) during launch can be caused by a number of factors. Voids are the best understood mechanism of foam loss, although it is known that delaminations, cracks and crushed foam can also lead to liberation of foam. Shortly after the Columbia accident, work began on non-destructive evaluation of foam targeted at finding voids and delaminations. After several months of searching for candidate methods capable of inspecting ET foam, the five most promising techniques were taken through a blind test and narrowed down to two methods to develop and use for inspection of the ET. These methods were backscatter radiography and terahertz imaging. The backscatter radiography system measures a test part by detecting Compton backscattered x-ray energy generated by a collimated beam of x-rays directed at the test subject. This collimated beam is scanned across the subject, recording scatter intensity data one pixel at a time until the area of interest is covered. The resulting data can be used to generate an image similar to a radiograph. Some depth information can be gathered utilizing apertures or collimation on the detectors. The detectors are located around the collimated source, making this a single sided inspection. The void detection limit with the currently utilized system is around 0.5 inches in diameter by 0.2 inches high. The terahertz imaging system inspects a test part by utilizing a transceiver to emit a pulse focused at the aluminum skin of the ET, which reflects it back to the transceiver where it is analyzed. The transceiver is scanned across the area of interest until a measurement has been taken at every location. Amplitude, time delay and frequency content are examined to note any discontinuities which may be the result of a void or other type of defect. The pulse currently utilized is in the millimeter wave regime. The void detection limit with this system is around 0.5 inches in diameter by 0.2 inches high. With increased interest in other causes of foam loss following the flight of Discovery in July 2005, laser shearography was added to the techniques used for inspecting ET foam. The shearography method records a sheared image of a laser speckle pattern projected on a test part before And after some sort of excitation. The resultant fringe pattern allows the slope of the out of plane displacement to be measured. For crushed and delaminated foam applications, a non-contact air coupled acoustic force is used to excite the surface of the foam. Regions without defects tend to respond differently to the sound energy than do regions with defects, generating a map of the foam integrity. Foam crushed to a depth of about 0.1 inches is detectable with shearography even after it has relaxed to its original shape.

  4. Load responsive multilayer insulation performance testing

    NASA Astrophysics Data System (ADS)

    Dye, S.; Kopelove, A.; Mills, G. L.

    2014-01-01

    Cryogenic insulation designed to operate at various pressures from one atmosphere to vacuum, with high thermal performance and light weight, is needed for cryogenically fueled space launch vehicles and aircraft. Multilayer insulation (MLI) performs well in a high vacuum, but the required vacuum shell for use in the atmosphere is heavy. Spray-on foam insulation (SOFI) is often used in these systems because of its light weight, but can have a higher heat flux than desired. We report on the continued development of Load Responsive Multilayer Insulation (LRMLI), an advanced thermal insulation system that uses dynamic beam discrete spacers that provide high thermal performance both in atmosphere and vacuum. LRMLI consists of layers of thermal radiation barriers separated and supported by micromolded polymer spacers. The spacers have low thermal conductance, and self-support a thin, lightweight vacuum shell that provides internal high vacuum in the insulation. The dynamic load responsive spacers compress to support the external load of a vacuum shell in one atmosphere, and decompress under reduced atmospheric pressure for lower heat leak. Structural load testing was performed on the spacers with various configurations. LRMLI was installed on a 400 liter tank and boil off testing with liquid nitrogen performed at various chamber pressures from one atmosphere to high vacuum. Testing was also performed with an MLI blanket on the outside of the LRMLI.

  5. Spray Formation during the Impact of a Flat Plate on Water Surface

    NASA Astrophysics Data System (ADS)

    Wang, An; Duncan, James H.

    2015-11-01

    Spray formation during the impact of a flat plate on a water surface is studied experimentally. The plate is mounted on a two-axis carriage that can slam the plate vertically into the water surface as the carriage moves horizontally along a towing tank. The plate is 122 cm by 38 cm and oriented with adjustable pitch and roll angle. The port (lower) edge of the plate is positioned with a 3-mm gap from one of the tank walls. A laser sheet is created in a plane oriented perpendicular to the axis of the horizontal motion of the carriage. The temporal evolution of the spray within the light sheet is measured with a cinematic laser induced fluorescence technique at a frame rate of 800 Hz. Experiments are performed with a fixed plate trajectory in a vertical plane, undertaken at various speeds. Two types of spray are found when the plate has nonzero pitch and roll angles. The first type is composed of a cloud of high-speed droplets and ligaments generated as the port edge of the plate hits the water surface during the initial impact. The second type is a thin sheet of water that grows from the starboard edge of the plate as it moves below the local water level. The geometrical features of the spray are found to be dramatically affected by the impact velocity. The support of the Office of Naval Research under grant N000141310587 is gratefully acknowledged.

  6. KSC-2010-5961

    NASA Image and Video Library

    2010-12-29

    CAPE CANAVERAL, Fla. -- Inside the intertank of space shuttle Discovery's external fuel tank, a technician holds the film used to project computed radiography scans. The shuttle stack, consisting of the shuttle, external tank and solid rocket boosters, was moved from Launch Pad 39A to the Vehicle Assembly Building at NASA's Kennedy Space Center in Florida so technicians could examine 21-foot-long support beams, called stringers, on the outside of the tank's intertank and re-apply foam insulation. Discovery's next launch opportunity to the International Space Station on the STS-133 mission is no earlier than Feb. 3, 2011. For more information on STS-133, visit www.nasa.gov/mission_pages/shuttle/shuttlemissions/sts133/. Photo credit: NASA/Frankie Martin

  7. Resistance and Spray Characteristics of a 1/13-Scale Model of the Consolidated Vultee Skate 7 Seaplane, TED No. NACA DE 338

    NASA Technical Reports Server (NTRS)

    McKann, Robert E.; Coffee, Claude W.; Arabian, Donald D.

    1949-01-01

    A model of a Consolidated Vultee Aircraft Corporation Skate 7 sea-plane:was tested in Langley tank no= 2. Resistance data, 'spray photographs, and underwater photographs,are given in this report without discussion.

  8. KSC-07pd3652

    NASA Image and Video Library

    2007-12-21

    KENNEDY SPACE CENTER, FLA. -- At Launch Pad 39A, a United Space Alliance technician carefully cuts away the foam insulation surrounding the covers over the feed-through connector box on the external tank for space shuttle Atlantis' STS-122 mission. The covers will be removed for access to the feed-through connectors. Following the failure of some of the tank's engine cutoff sensors, or ECO sensors, during propellant tanking for launch attempts on Dec. 6 and Dec. 9, a tanking test was conducted on Dec. 18 to aid in troubleshooting the cause. Technicians spliced test wiring into the ECO sensor electrical system and used time domain reflectometry equipment to help locate the electrical anomaly. Results of the tanking test pointed to an open circuit in the feed-through connector wiring, which is located at the base of the tank. The feed-through connector passes the wires from the inside of the tank to the outside. During the holiday period, workers from Lockheed Martin will begin inspecting and testing the connector. Shuttle program managers will meet on Dec. 27 to review the test and analysis, and decide on a forward plan. Photo credit: NASA/Kim Shiflett

  9. Passive Solar Heating Residences.

    DTIC Science & Technology

    1979-07-01

    concerned, as long as the basic system falls within one of the passive concepts, then it is a passive system. If a fan can increase the system~s...wood walls and roof is R-22, in the block walls (urea-formaldahyde foam sprayed in wall cavity) is R-30, and a 4" styro- foam board at the slab edge (R...is based cn 1,000 BTU/sq. ft./day, which is a clear day value. The south windows have reflectors which will increase the energy gained (30% by Steve

  10. Existing Whole-House Solutions Case Study: Exterior Insulation Pre- and Post-Retrofit, Syracuse, New York

    DOE Office of Scientific and Technical Information (OSTI.GOV)

    None

    In this study, IBACOS, in collaboration with GreenHomes America, Inc., was contracted by the New York State Energy Research and Development Authority (NYSERDA) to research exterior wall insulation solutions for enclosure upgrades. This case study describes the deep energy retrofit of three test homes in the Syracuse, New York area and represent these enclosure strategies: rigid foam insulation; spray foam insulation, and a control house that follows Home Performance with ENERGY STAR (HPwES) guidelines.

  11. STS-133/ET-137 Tanking Test Photogrammetry Assessment

    NASA Technical Reports Server (NTRS)

    Oliver, Stanley T.

    2012-01-01

    Following the launch scrub of Space Shuttle mission STS-133 on November 5, 2010, an anomalous condition of cracked and raised thermal protection system (TPS) foam was observed on the External Tank (ET). Subsequent dissection of the affected TPS region revealed cracks in the feet of two Intertank (IT) metallic stringers. An extensive investigation into the cause(s) and corrective action(s) for the cracked stringers was initiated, involving a wide array of material and structural tests and nondestructive evaluations, with the intent to culminate into the development of flight rational. One such structural test was the instrumented tanking test performed on December 17, 2010. The tanking test incorporated two three-dimensional optical displacement measurement systems to measure full-field outer surface displacements of the TPS surrounding the affected region that contained the stringer cracks. The results showed that the radial displacement and rotation of the liquid oxygen (LO2) tank flange changed significantly as the fluid level of the LO2 approached and passed the LO2 tank flange.

  12. Space Technology For Tuna Boats

    NASA Technical Reports Server (NTRS)

    1977-01-01

    Freshly-caught tuna is stored below decks in wells cooled to about zero degrees by brine circulated through a refrigerating system. The wells formerly were insulated by cork or fiberglass, but both materials were subject to deterioration; cork, for instance, needs replacement every three years. The Campbell Machine Division of Campbell Industries, San Diego, which manufactures and repairs large boats for the commercial fishing industry, was looking for a better way to insulate tuna storage wells. Learning of the Rockwell technique, Campbell contracted for a test installation on one boat, then bought its own equipment and adopted the spray-foam procedure for their boats. The foam hardens after application. It not only is a superior insulator, it also is considerably lighter and easier to apply. Fishing industry spokesmen say that foam insulation is far more reliable, efficient and economical than prior techniques. More than 40 foam-insulated tuna boats, ranging in cost from $1 million to $4 million, have been built and sold. Principal customers are Ralston Purina's Van Camp Seafood Division and Star-Kist Inc.

  13. A miniature Marine Aerosol Reference Tank (miniMART) as a compact breaking wave analogue

    NASA Astrophysics Data System (ADS)

    Stokes, M. Dale; Deane, Grant; Collins, Douglas B.; Cappa, Christopher; Bertram, Timothy; Dommer, Abigail; Schill, Steven; Forestieri, Sara; Survilo, Mathew

    2016-09-01

    In order to understand the processes governing the production of marine aerosols, repeatable, controlled methods for their generation are required. A new system, the miniature Marine Aerosol Reference Tank (miniMART), has been designed after the success of the original MART system, to approximate a small oceanic spilling breaker by producing an evolving bubble plume and surface foam patch. The smaller tank utilizes an intermittently plunging jet of water produced by a rotating water wheel, into an approximately 6 L reservoir to simulate bubble plume and foam formation and generate aerosols. This system produces bubble plumes characteristic of small whitecaps without the large external pump inherent in the original MART design. Without the pump it is possible to easily culture delicate planktonic and microbial communities in the bulk water during experiments while continuously producing aerosols for study. However, due to the reduced volume and smaller plunging jet, the absolute numbers of particles generated are approximately an order of magnitude less than in the original MART design.

  14. On the imprint of surfactant-driven stabilization of laboratory breaking wave foam with comparison to oceanic whitecaps

    NASA Astrophysics Data System (ADS)

    Callaghan, A. H.; Deane, G. B.; Stokes, M. D.

    2017-08-01

    Surfactants are ubiquitous in the global oceans: they help form the materially-distinct sea surface microlayer (SML) across which global ocean-atmosphere exchanges take place, and they reside on the surfaces of bubbles and whitecap foam cells prolonging their lifetime thus altering ocean albedo. Despite their importance, the occurrence, spatial distribution, and composition of surfactants within the upper ocean and the SML remains under-characterized during conditions of vigorous wave breaking when in-situ sampling methods are difficult to implement. Additionally, no quantitative framework exists to evaluate the importance of surfactant activity on ocean whitecap foam coverage estimates. Here we use individual laboratory breaking waves generated in filtered seawater and seawater with added soluble surfactant to identify the imprint of surfactant activity in whitecap foam evolution. The data show a distinct surfactant imprint in the decay phase of foam evolution. The area-time-integral of foam evolution is used to develop a time-varying stabilization function, ϕ>(t>) and a stabilization factor, Θ, which can be used to identify and quantify the extent of this surfactant imprint for individual breaking waves. The approach is then applied to wind-driven oceanic whitecaps, and the laboratory and ocean Θ distributions overlap. It is proposed that whitecap foam evolution may be used to determine the occurrence and extent of oceanic surfactant activity to complement traditional in-situ techniques and extend measurement capabilities to more severe sea states occurring at wind speeds in excess of about 10 m/s. The analysis procedure also provides a framework to assess surfactant-driven variability within and between whitecap coverage data sets.Plain Language SummaryThe foam patches made by breaking waves, also known as "whitecaps", are an important source of marine sea spray, which impacts weather and climate through the formation of cloud drops and ice. Sea spray chemistry depends on the chemistry of the whitecap that makes it. This chemistry is poorly understood, especially during storms when whitecaps are most prevalent but chemistry measurements are also the most difficult. In this article, we show that foam chemistry affects the persistence of laboratory whitecaps: the more surfactant a whitecap contains, the longer it persists. This effect has enabled us to develop a remote sensing tool to detect the presence of chemistry in whitecaps by analyzing a time-series of photographs of the foam. We have applied the technique to an existing set of whitecap images, and get reasonable values for implied surfactant concentrations in the ocean but validation of the technique in the field will have to await simultaneous measurement of whitecaps and sea surface chemistry. If validated, the new remote sensing tool will provide the first large-scale observations of ocean surface chemistry and its variation in space and time on wind-driven seas.</p> </li> <li> <p><a target="_blank" rel="noopener noreferrer" onclick="trackOutboundLink('https://images.nasa.gov/#/details-KSC-07pd0605.html','SCIGOVIMAGE-NASA'); return false;" href="https://images.nasa.gov/#/details-KSC-07pd0605.html"><span>KSC-07pd0605</span></a></p> <p><a target="_blank" rel="noopener noreferrer" href="https://images.nasa.gov/">NASA Image and Video Library</a></p> <p></p> <p>2007-03-09</p> <p>KENNEDY SPACE CENTER, FLA. -- In Highbay 1 inside the Vehicle Assembly Building, a technician carefully begins to sand away the red dye that has been applied to the external tank to help expose cracks or compression dents. A severe thunderstorm with golf ball-sized hail caused visible divots in the giant tank's foam insulation and minor surface damage to about 26 heat shield tiles on the shuttle's left wing. A new target launch date has not been determined, but teams will focus on preparing Atlantis for liftoff in late April on mission STS-117. Photo credit: NASA/Jim Grossmann</p> </li> <li> <p><a target="_blank" rel="noopener noreferrer" onclick="trackOutboundLink('https://images.nasa.gov/#/details-KSC-07pd0604.html','SCIGOVIMAGE-NASA'); return false;" href="https://images.nasa.gov/#/details-KSC-07pd0604.html"><span>KSC-07pd0604</span></a></p> <p><a target="_blank" rel="noopener noreferrer" href="https://images.nasa.gov/">NASA Image and Video Library</a></p> <p></p> <p>2007-03-09</p> <p>KENNEDY SPACE CENTER, FLA. -- In Highbay 1 inside the Vehicle Assembly Building, an area near the top of the external tank has been covered in a red dye to help expose cracks or compression dents. A severe thunderstorm with golf ball-sized hail caused visible divots in the giant tank's foam insulation and minor surface damage to about 26 heat shield tiles on the shuttle's left wing. A new target launch date has not been determined, but teams will focus on preparing Atlantis for liftoff in late April on mission STS-117. Photo credit: NASA/Jim Grossmann</p> </li> <li> <p><a target="_blank" rel="noopener noreferrer" onclick="trackOutboundLink('https://images.nasa.gov/#/details-KSC-07pd0609.html','SCIGOVIMAGE-NASA'); return false;" href="https://images.nasa.gov/#/details-KSC-07pd0609.html"><span>KSC-07pd0609</span></a></p> <p><a target="_blank" rel="noopener noreferrer" href="https://images.nasa.gov/">NASA Image and Video Library</a></p> <p></p> <p>2007-03-09</p> <p>KENNEDY SPACE CENTER, FLA. -- In Highbay 1 inside the Vehicle Assembly Building, technicians carefully sand away the red dye that has been applied to the external tank to help expose cracks or compression dents. A severe thunderstorm with golf ball-sized hail caused visible divots in the giant tank's foam insulation and minor surface damage to about 26 heat shield tiles on the shuttle's left wing. A new target launch date has not been determined, but teams will focus on preparing Atlantis for liftoff in late April on mission STS-117. Photo credit: NASA/Jim Grossmann</p> </li> <li> <p><a target="_blank" rel="noopener noreferrer" onclick="trackOutboundLink('https://images.nasa.gov/#/details-KSC-07pd1080.html','SCIGOVIMAGE-NASA'); return false;" href="https://images.nasa.gov/#/details-KSC-07pd1080.html"><span>KSC-07pd1080</span></a></p> <p><a target="_blank" rel="noopener noreferrer" href="https://images.nasa.gov/">NASA Image and Video Library</a></p> <p></p> <p>2007-05-09</p> <p>KENNEDY SPACE CENTER, FLA. -- In NASA Kennedy Space Center's Vehicle Assembly Building, technicians observe the sander used to repair hail damage on Atlantis' nose cone. In late February, Atlantis' external tank received hail damage during a severe thunderstorm that passed through the Kennedy Space Center Launch Complex 39 area. The hail caused visible divots in the giant tank's foam insulation as well as minor surface damage to about 26 heat shield tiles on the shuttle's left wing. The launch of Space Shuttle Atlantis on mission STS-117 now is targeted for June 8. Photo credit: NASA/Jack Pfaller</p> </li> <li> <p><a target="_blank" rel="noopener noreferrer" onclick="trackOutboundLink('https://images.nasa.gov/#/details-KSC-07pd0607.html','SCIGOVIMAGE-NASA'); return false;" href="https://images.nasa.gov/#/details-KSC-07pd0607.html"><span>KSC-07pd0607</span></a></p> <p><a target="_blank" rel="noopener noreferrer" href="https://images.nasa.gov/">NASA Image and Video Library</a></p> <p></p> <p>2007-03-09</p> <p>KENNEDY SPACE CENTER, FLA. -- In Highbay 1 inside the Vehicle Assembly Building, technicians begin to carefully sand away the red dye that has been applied to the external tank to help expose cracks or compression dents. A severe thunderstorm with golf ball-sized hail caused visible divots in the giant tank's foam insulation and minor surface damage to about 26 heat shield tiles on the shuttle's left wing. A new target launch date has not been determined, but teams will focus on preparing Atlantis for liftoff in late April on mission STS-117. Photo credit: NASA/Jim Grossmann</p> </li> <li> <p><a target="_blank" rel="noopener noreferrer" onclick="trackOutboundLink('https://images.nasa.gov/#/details-KSC-07pd1081.html','SCIGOVIMAGE-NASA'); return false;" href="https://images.nasa.gov/#/details-KSC-07pd1081.html"><span>KSC-07pd1081</span></a></p> <p><a target="_blank" rel="noopener noreferrer" href="https://images.nasa.gov/">NASA Image and Video Library</a></p> <p></p> <p>2007-05-09</p> <p>KENNEDY SPACE CENTER, FLA. -- In NASA Kennedy Space Center's Vehicle Assembly Building, technicians adjust the sander used to repair hail damage on Atlantis' nose cone. In late February, Atlantis' external tank received hail damage during a severe thunderstorm that passed through the Kennedy Space Center Launch Complex 39 area. The hail caused visible divots in the giant tank's foam insulation as well as minor surface damage to about 26 heat shield tiles on the shuttle's left wing. The launch of Space Shuttle Atlantis on mission STS-117 now is targeted for June 8. Photo credit: NASA/Jack Pfaller</p> </li> </ol> <div class="pull-right"> <ul class="pagination"> <li><a href="#" onclick='return showDiv("page_1");'>«</a></li> <li><a href="#" onclick='return showDiv("page_21");'>21</a></li> <li><a href="#" onclick='return showDiv("page_22");'>22</a></li> <li><a href="#" onclick='return showDiv("page_23");'>23</a></li> <li><a href="#" onclick='return showDiv("page_24");'>24</a></li> <li class="active"><span>25</span></li> <li><a href="#" onclick='return showDiv("page_25");'>»</a></li> </ul> </div> </div><!-- col-sm-12 --> </div><!-- row --> </div><!-- page_25 --> <div class="footer-extlink text-muted" style="margin-bottom:1rem; text-align:center;">Some links on this page may take you to non-federal websites. 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