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Sample records for texaco coal gasification

  1. DEMONSTRATION BULLETIN: TEXACO GASIFICATION PROCESS TEXACO, INC.

    EPA Science Inventory

    The Texaco Gasification Process (TGP) has operated commercially for nearly 45 years on feeds such as natural gas, liquid petroleum fractions, coal, and petroleum coke. More than 45 plants are either operational or under development in the United States and abroad. Texaco has dev...

  2. Ammonia production from coal by utilization of Texaco coal gasification process

    SciTech Connect

    Watson, J.R.; McClanhan, T.S.; Weatherington, R.W.

    1983-12-01

    Operating data will be presented for the coal gasification and gas purification unit which has been retrofitted to the front end of an existing ammonia plant. The plant uses 200 tons per day of coal and produces 135 tons per day of ammonia. The plant uses the Texaco coal gasification process, Haldor-Topsoe catalyst systems, Selexol acid gas removal process, and the Holmes-Stretford sulfur recovery process.

  3. The Texaco coal gasification process for manufacture of medium BTU gas

    NASA Technical Reports Server (NTRS)

    Schlinger, W. G.

    1978-01-01

    The development of the Texaco coal gasification process is discussed with particular emphasis on its close relationship to the fully commercialized Texaco synthesis gas generation process for residual oil gasification. The end uses of the product gas are covered, with special attention to electric power generation via combined cycle technology. Control of SO2, NOx, and particulate emissions in the power generating mode is also covered. The application of this technology in a proposed Texaco-Southern California Edison demonstration project is mentioned. Investment information released for a 1000-megawatt advanced combined cycle gasification facility, is also reviewed.

  4. Enriched-air and oxygen gasification of Illinois No. 6 coal in a Texaco coal-gasification unit

    SciTech Connect

    Crouch, W.B.; Richter, G.N.; Dillingham, E.W.

    1982-02-01

    Four runs were made with Illinois No. 6 coal, from Peabody Coal Company River King Mine at Freeburg, Illinois, to demonstrate technology to integrate the Texaco Coal Gasification Process in an environmentally acceptable manner with gas turbines for combined cycle electric power generation. Operability and response of the gasifier and a Selexol acid gas removal unit were demonstrated during load changes utilizing both oxygen and enriched air as oxidants (transient runs). Steady state performance data on the gasifier, Selexol unit and gas turbine combustor were obtained at a variety of oxygen to coal ratios at different production rates utilizing each oxidant (steady state runs). Essentially no effect of charge rate on the syngas quality was noted. Environmental base line data were gathered for both oxidants. Results of the environmental tests and the turbine combustor tests are reported separately.

  5. Conceptual designs and assessments of a coal gasification demonstration plant. Volume III. Texaco process

    SciTech Connect

    Not Available

    1980-10-01

    This volume contains detailed information on the conceptual design and assessment of the facility required to process approximately 20,000 tons per day of coal to produce medium Btu gas using the Texaco gasification process. The report includes process descriptions, flow diagrams and equipment lists for the various subsystems associated with the gasifiers along with descriptions of the overall facility. The facility is analyzed from both an economic and environmental standpoint. Problems of construction are addressed together with an overall design and construction schedule for the total facility. Resource requirements are summarized along with suggested development areas, both process and environmental.

  6. Treatability testing of KILnGAS and Texaco coal gasification wastewaters: Final report

    SciTech Connect

    Peterson, D.L.; Eis, B.J.; Zeien, C.T.; Moe, T.A.; Turner, C.D.; Mayer, G.G.; Stephan, D.J.

    1988-07-01

    This report presents the results of treatability testing of wastewater from two coal gasification plants: the 600-tpd KILnGAS rotary-kiln gasifier in East Alton, Illinois, and the 1000-tyd Texaco entrained-flow gasifier at the Cool Water facility in Daggett, California. The wastewater was collected during steady-state operation of the gasifiers and shipped in barrels to the testing laboratory for characterization and treatment. Solvent extraction, steam stripping, biological treatment, granular activated carbon adsorption, ozonation, ion exchange, chemical precipitation, cooling tower evaporation, and wet air oxidation were evaluated in terms of their ability to meet the project's effluent quality targets. Preliminary process design criteria were also developed. Two sets of effluent discharge targets as well as a zero effluent discharge condition were established as goals for the testing. All of the effluent targets were met by the combination of processes used in the treatability testing program, with the exception of cyanide and COD for the KILnGAS wastewater and cyanide under one of the discharge conditions for the Texaco wastewater. These targets could likely be met by additional process steps or by further treatment with the processes tested. This test program confirmed that the principal containmants in these coal gasification wastewaters can be reduced to low concentrations by use of commercially proven treatment processes. 15 refs., 50 figs., 93 tabs.

  7. Conceptual design and assessment of a coal-gasification commercial demonstration plant. Volume 3. Summary. [Texaco; Koppers-Totzek

    SciTech Connect

    Not Available

    1980-09-01

    Objective is a commercial-scale coal gasification facility producing clean medium-Btu gas (300 billion Btu/day) from 20,000 tons/day of bituminous coal. The process was narrowed down to either the Texaco process, the Koppers-Totzek process, or a combination of those two. This document is a summary description of the plants for both processes. Brief summary tables are presented for comparison. (DLC)

  8. TVA coal-gasification commercial demonstration plant project. Volume 6. Plant based on Texaco gasifier. Final report

    SciTech Connect

    Not Available

    1980-11-01

    The baseline of a coal gasification plant producing medium Btu gas, based upon the Texaco gasification process is documented in this report. The coal gasification plant consists of four identical modules, each with a capacity of approximately 4800 tons of coal per day dry basis as delivered to the gasifiers. The entire plant (four modules) produces 1195.0 million standard cubic feet per day of gas with a GHV value of approximately 285 Btu/scf for a total heating value of about 341 billion Btu/day. The plant will be designed to meet all federal, state, and local standards and guidelines. A description of the plant by major sections is included as well as flow diagrams, stream balances and lists of major equipment.

  9. TEXACO GASIFICATION PROCESS - INNOVATIVE TECHNOLOGY EVALUATION REPORT

    EPA Science Inventory

    This report summarizes the evaluation of the Texaco Gasification Process (TGP) conducted under the U.S. Environmental Protection Agency (EPA) Superfund Innovative Technology Evaluation (SITE) Program. The Texaco Gasification Process was developed by Texaco Inc. The TGP is a comm...

  10. Considerations on coal gasification

    NASA Technical Reports Server (NTRS)

    Franzen, J. E.

    1978-01-01

    Commercial processes for the gasification of coal with oxygen are discussed. The Koppers-Totzek process for the gasification of coal dust entrained in a stream of gasifying agents is described in particular detail. The outlook for future applications of coal gasification is presented.

  11. Solar coal gasification

    NASA Astrophysics Data System (ADS)

    Gregg, D. W.; Aiman, W. R.; Otsuki, H. H.; Thorsness, C. B.

    1980-01-01

    A preliminary evaluation of the technical and economic feasibility of solar coal gasification has been performed. The analysis indicates that the medium-Btu product gas from a solar coal-gasification plant would not only be less expensive than that from a Lurgi coal-gasification plant but also would need considerably less coal to produce the same amount of gas. A number of possible designs for solar coal-gasification reactors are presented. These designs allow solar energy to be chemically stored while at the same time coal is converted to a clean-burning medium-Btu gas.

  12. Coal gasification tests at TVA (Tennessee Valley Authority): Final report

    SciTech Connect

    Crim, M.C.; Williamson, P.C.

    1987-02-01

    This report presents the results obtained from the EPRI cofunded tests conducted at TVA's 200 tpd Texaco coal gasification facility equipped with a water quench gasifier. Four US coals were tested at TVA: (1) Utah coal from the SUFCO mine, (2) Illinois No. 6 coal from the Amax Delta mine, (3) Pittsburgh No. 8 coal from the Blacksville No. 2 mine and (4) a high ash-fusion Maryland coal. The TVA tests were of short term duration totaling approximately 10 to 20 days of cumulative operation on each coal. The gasification behavior of each coal was tested under a wide range of process conditions and feed characteristics. All four coals produced carbon conversion of 92% or higher. Utah and Illinois No. 6 coals achieved carbon conversions of 95 to 97%. The high heating value Pittsburgh No. 8 coal had lower carbon conversion because the maximum allowable gasifier temperature was reached at relatively low O/C ratios. The high-ash fusion Maryland coal was gasified with a fluxing agent at temperatures within the design limit of the TVA gasifier. The gasification behavior of the coals was similar to that observed from tests at other Texaco gasifiers. However, earlier experiments at Texaco's Montebello Research Laboratories showed higher values for both carbon conversion and coal gas efficiency. 27 figs., 35 tabs.

  13. Integrated coal gasification combined cycle

    NASA Astrophysics Data System (ADS)

    Richards, P. C.; Wijffels, J.-B.; Zuideveld, P. L.

    Features of the integrated coal gasification combined cycle power plants are described against the backdrop of the development and first commercial application of the shell coal gasification process. Focus is on the efficiency and excellent environmental performance of the integrated coal gasification combined power plants. Current IGCC projects are given together with an outline of some of the options for integrating coal gasification with combined cycles and also other applications of synthesis gas.

  14. Conceptual design and assessment of a coal-asification commercial demonstration plant. Volume 2: Texaco gasifier. Final report

    SciTech Connect

    Not Available

    1980-09-01

    This report presents the results of Bechtel's conceptual design and techno-economic assessment of a plant producing medium-Btu gas utilizing the Texaco coal gasification process. A large number of alternatives were investigated to determine which combination of technically or commercially proven processes will produce medium-Btu gas at the lowest cost. Comparison of different technologies for the various process steps resulted in a tentative selection of process equipment. These selections were then examined from the standpoint of operational reliability, capital and operating costs, compatibility with the Texaco process, technical suitability, and commercial availability. Once the baseline combination of processes was established, a coal receiving and handling system was devised, and a preliminary plot plan was established for the overall facility, including a suggested layout of the process area. Tradeoff studies were performed to determine the capital and operating cost differences associated with upgrading the coal feed to the plant, utilization of different oxygen purities, changes in the sulfur content of the product gas, changes in the delivery pressure of the product gas, production of sulfur or sulfuric acid as a byproduct, and lowering of the CO/sub 2/ level in the product gas. Other studies examined the sensitivity of the baseline case to variations in coal costs, capital and operating costs, operating stream factor, construction period, and operating life of the plant. Capital and operating cost estimates and corresponding product gas costs were completed for selected process combinations.

  15. Coal gasification systems engineering and analysis. Appendix G: Commercial design and technology evaluation

    NASA Technical Reports Server (NTRS)

    1980-01-01

    A technology evaluation of five coal gasifier systems (Koppers-Totzek, Texaco, Babcock and Wilcox, Lurgi and BGC/Lurgi) and procedures and criteria for evaluating competitive commercial coal gasification designs is presented. The technology evaluation is based upon the plant designs and cost estimates developed by the BDM-Mittelhauser team.

  16. Underground gasification of coal

    DOEpatents

    Pasini, III, Joseph; Overbey, Jr., William K.; Komar, Charles A.

    1976-01-20

    There is disclosed a method for the gasification of coal in situ which comprises drilling at least one well or borehole from the earth's surface so that the well or borehole enters the coalbed or seam horizontally and intersects the coalbed in a direction normal to its major natural fracture system, initiating burning of the coal with the introduction of a combustion-supporting gas such as air to convert the coal in situ to a heating gas of relatively high calorific value and recovering the gas. In a further embodiment the recovered gas may be used to drive one or more generators for the production of electricity.

  17. TVA coal-gasification plant conceptual design. Volume 1. Plant based on Executive overview (Summary). Final report

    SciTech Connect

    Not Available

    1980-11-01

    TVA plans to build a coal gasification plant to demonstrate the operation of a commercial scale coal gasification facility producing a clean medium Btu gas (MBG) for use in various industrial applications in the TVA region. In the Phase I efforts, Foster Wheeler Energy Corporation prepared conceptual designs, cost estimates, and trade-off studies of the following gasification systems: Lurgi Dry Bottom, Koppers-Totzek, Babcock and Wilcox, British Gas Slagger, and Texaco.

  18. CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES

    SciTech Connect

    Dr. Yaw D. Yeboah; Dr. Yong Xu; Dr. Atul Sheth; Dr. Pradeep Agrawal

    2001-12-01

    The Gas Research Institute (GRI) estimates that by the year 2010, 40% or more of U.S. gas supply will be provided by supplements including substitute natural gas (SNG) from coal. These supplements must be cost competitive with other energy sources. The first generation technologies for coal gasification e.g. the Lurgi Pressure Gasification Process and the relatively newer technologies e.g. the KBW (Westinghouse) Ash Agglomerating Fluidized-Bed, U-Gas Ash Agglomerating Fluidized-Bed, British Gas Corporation/Lurgi Slagging Gasifier, Texaco Moving-Bed Gasifier, and Dow and Shell Gasification Processes, have several disadvantages. These disadvantages include high severities of gasification conditions, low methane production, high oxygen consumption, inability to handle caking coals, and unattractive economics. Another problem encountered in catalytic coal gasification is deactivation of hydroxide forms of alkali and alkaline earth metal catalysts by oxides of carbon (CO{sub x}). To seek solutions to these problems, a team consisting of Clark Atlanta University (CAU, a Historically Black College and University, HBCU), the University of Tennessee Space Institute (UTSI) and Georgia Institute of Technology (Georgia Tech) proposed to identify suitable low melting eutectic salt mixtures for improved coal gasification. The research objectives of this project were to: Identify appropriate eutectic salt mixture catalysts for coal gasification; Assess agglomeration tendency of catalyzed coal; Evaluate various catalyst impregnation techniques to improve initial catalyst dispersion; Determine catalyst dispersion at high carbon conversion levels; Evaluate effects of major process variables (such as temperature, system pressure, etc.) on coal gasification; Evaluate the recovery, regeneration and recycle of the spent catalysts; and Conduct an analysis and modeling of the gasification process to provide better understanding of the fundamental mechanisms and kinetics of the process.

  19. PNNL Coal Gasification Research

    SciTech Connect

    Reid, Douglas J.; Cabe, James E.; Bearden, Mark D.

    2010-07-28

    This report explains the goals of PNNL in relation to coal gasification research. The long-term intent of this effort is to produce a syngas product for use by internal Pacific Northwest National Laboratory (PNNL) researchers in materials, catalysts, and instrumentation development. Future work on the project will focus on improving the reliability and performance of the gasifier, with a goal of continuous operation for 4 hours using coal feedstock. In addition, system modifications to increase operational flexibility and reliability or accommodate other fuel sources that can be used for syngas production could be useful.

  20. Coal gasification cogeneration process

    SciTech Connect

    Marten, J.H.

    1990-10-16

    This patent describes a process for the coproduction of a combustible first gas stream usable as an energy source, a sulfur-dioxide-containing second gas stream usable as a source for oxidant in the gasification of coal and a sulfur-dioxide-containing third gas stream usable as a feedstock for the production of sulfuric acid. It comprises: reacting coal in a coal gasification zone in the presence of an oxidant under partial coal-gasifying conditions to produce carbonaceous char and a crude gas stream; separating sulfur-containing compounds from the crude gas stream in a sulfur recovery zone to produce a combustible first gas stream and elemental sulfur; reacting the carbonaceous char and gypsum in a reaction zone in proportions such that the non-gypsum portion of the carbonaceous char and gypsum mixture contains sufficient reducing potential to reduce sulfur in the gypsum to gaseous compounds of sulfur in a +4 or lower oxidation state under reducing conditions to produce first a sulfur-dioxide-containing second gas stream which contains weaker SO{sub 2} produced in an early stage of the reaction zone and removed from the reaction zone, and then a sulfur-dioxide-containing third gas stream which contains concentrated SO{sub 2} recovered from a later stage of the reaction zone.

  1. Texaco environmental tests on a 165-tpd Texaco gasifier. Final report

    SciTech Connect

    W.V. Taylor

    1983-10-01

    In support of the commercial development of the Texaco Coal Gasification Process, the Electric Power Research Institute has sponsored studies to evaluate environmental characteristics of the process. The first tests were conducted at Texaco's Montebello Research Laboratory Pilot Plant (15 tons per day). To verify the favorable data from these tests, EPRI made arrangements for a run on Illinois No. 6 coal at the semi-works (165 tons per day) coal gasification plant of Ruhrchemie in Oberhausen, West Germany. Texaco obtained samples, arranged for analyses, and prepared this report covering the environmental aspects of that run. The test run at Ruhrchemie has confirmed that the Texaco Coal Gasification Process is an environmentally sound method of utilizing coal. Most of the sulfur compounds in the coal are converted to hydrogen sulfide, which can be removed from the gas by an acid gas scrubbing process, such as Selexol. This eliminates the need for stack gas scrubbing to meet SO/sub 2/ emission regulations when the treated gas is used as a boiler or turbine fuel. Volatile metals, particulate matter, and organic compounds other than methane and formate are present at very low levels in the gas. However, the mass balance for some volatile elements has not been closed. The process effluent water composition is such that available water treatment technology will significantly reduce contaminant levels. The slag would be classified as a nonhazardous waste on the basis of EPA RCRA regulations. 1 figure, 47 tables.

  2. Hybrid coal gasification

    SciTech Connect

    Moore, K.

    2007-01-15

    Retrofitting gas, oil and coal-fired boilers can reduce operating costs and meet EPA's Clean Air Interstate Rules (CAIR) when firing most Eastern and Midwest bituminous coals. The trademarked Clean Combustion System (CCS) concept, conceived at Rockwell International, evolved from a confluence of advanced combustion modelling know-how, experience in coal gasification and wet-bottom boiler operation and design. The CCS is a high temperature air-feed entrained flow gasifier that replaces a boiler's existing burners. It fires pulverized coal with some limestone added to provide calcium to capture sulfur and provide a clean hot fuel-rich gas to the boiler furnace. Subsequent over-fire air (OFA) staging completes the combustion. A 'sulfur bearing glass' waste product results from the coal ash and the calcium sulfide. The CCS process prevents formation of NOx from fuel-bound nitrogen. The initial commercialisation of CCS is the update and retrofit an industrial stoker design boiler. Steps for the retrofit are described in the article. 2 figs., 1 photo.

  3. Underground Coal Gasification Program

    SciTech Connect

    Thorsness, C. B.; Britten, J. A.

    1994-12-01

    CAVSIM is a three-dimensional, axisymmetric model for resource recovery and cavity growth during underground coal gasification (UCG). CAVSIM is capable of following the evolution of the cavity from near startup to exhaustion, and couples explicitly wall and roof surface growth to material and energy balances in the underlying rubble zones. Growth mechanisms are allowed to change smoothly as the system evolves from a small, relatively empty cavity low in the coal seam to a large, almost completely rubble-filled cavity extending high into the overburden rock. The model is applicable to nonswelling coals of arbitrary seam thickness and can handle a variety of gas injection flow schedules or compositions. Water influx from the coal aquifer is calculated by a gravity drainage-permeation submodel which is integrated into the general solution. The cavity is considered to consist of up to three distinct rubble zones and a void space at the top. Resistance to gas flow injected from a stationary source at the cavity floor is assumed to be concentrated in the ash pile, which builds up around the source, and also the overburden rubble which accumulates on top of this ash once overburden rock is exposed at the cavity top. Char rubble zones at the cavity side and edges are assumed to be highly permeable. Flow of injected gas through the ash to char rubble piles and the void space is coupled by material and energy balances to cavity growth at the rubble/coal, void/coal and void/rock interfaces. One preprocessor and two postprocessor programs are included - SPALL calculates one-dimensional mean spalling rates of coal or rock surfaces exposed to high temperatures and generates CAVSIM input: TAB reads CAVSIM binary output files and generates ASCII tables of selected data for display; and PLOT produces dot matrix printer or HP printer plots from TAB output.

  4. The shell coal gasification process

    SciTech Connect

    Koenders, L.O.M.; Zuideveld, P.O.

    1995-12-01

    Future Integrated Coal Gasification Combined Cycle (ICGCC) power plants will have superior environmental performance and efficiency. The Shell Coal Gasification Process (SCGP) is a clean coal technology, which can convert a wide range of coals into clean syngas for high efficiency electricity generation in an ICGCC plant. SCGP flexibility has been demonstrated for high-rank bituminous coals to low rank lignites and petroleum coke, and the process is well suited for combined cycle power generation, resulting in efficiencies of 42 to 46% (LHV), depending on choice of coal and gas turbine efficiency. In the Netherlands, a 250 MWe coal gasification combined cycle plant based on Shell technology has been built by Demkolec, a development partnership of the Dutch Electricity Generating Board (N.V. Sep). The construction of the unit was completed end 1993 and is now followed by start-up and a 3 year demonstration period, after that the plant will be part of the Dutch electricity generating system.

  5. Coal gasification systems engineering and analysis. Volume 1: Executive summary

    NASA Technical Reports Server (NTRS)

    1980-01-01

    Feasibility analyses and systems engineering studies for a 20,000 tons per day medium Btu (MBG) coal gasification plant to be built by TVA in Northern Alabama were conducted. Major objectives were as follows: (1) provide design and cost data to support the selection of a gasifier technology and other major plant design parameters, (2) provide design and cost data to support alternate product evaluation, (3) prepare a technology development plan to address areas of high technical risk, and (4) develop schedules, PERT charts, and a work breakdown structure to aid in preliminary project planning. Volume one contains a summary of gasification system characterizations. Five gasification technologies were selected for evaluation: Koppers-Totzek, Texaco, Lurgi Dry Ash, Slagging Lurgi, and Babcock and Wilcox. A summary of the trade studies and cost sensitivity analysis is included.

  6. Coal gasification vessel

    DOEpatents

    Loo, Billy W.

    1982-01-01

    A vessel system (10) comprises an outer shell (14) of carbon fibers held in a binder, a coolant circulation mechanism (16) and control mechanism (42) and an inner shell (46) comprised of a refractory material and is of light weight and capable of withstanding the extreme temperature and pressure environment of, for example, a coal gasification process. The control mechanism (42) can be computer controlled and can be used to monitor and modulate the coolant which is provided through the circulation mechanism (16) for cooling and protecting the carbon fiber and outer shell (14). The control mechanism (42) is also used to locate any isolated hot spots which may occur through the local disintegration of the inner refractory shell (46).

  7. Recent developments in coal gasification

    SciTech Connect

    Schad, M.K.; Hafke, C.F.

    1983-05-01

    This paper reports on how Lurgi, as one of the major engineering companies with extensive experience in coal gasification, has expanded the application of the fixed-bed gasifier. Improvements have been made to the type and size of coal which can be gasified and the quality of gas produced. Lurgi's development efforts are continuous, and are directed not only to search for new process methods but also to reduce the investment, operating and maintenance costs. It is manifested in the achievement of higher specific gasification rates and the layer size of the gasifiers, both of which reduce the complexity of a gasification plant and improve its supervision and controllability.

  8. Coal-gasification-process concepts. [Dependence on gasifier pressure

    SciTech Connect

    Miller, C.L.; Tarman, P.B.

    1982-01-01

    First Generation coal gasification continues to grow with the expansion of Lurgi process to make gasoline in South Africa and SNG in the United States. This moving-bed gasifier is no doubt the leading commercial application of coal gasification. This can probably be attributed to its operation at the elevated pressure that simultaneously increases coal throughput and broadens the utility of the raw Syngas product by lowering its coal. Other Second Generation processes also strive to achieve high pressure operation: Ruhrgas 100 to improve moving-bed gasification at 100 bars; Texaco, Shell, Koppers, and Saarberg-Otto to improve entrained-bed gasification at 20 to 40 bars; and U-GAS and Westinghouse and the pressurized Winkler to improve fluidized-bed operation at 10 to 40 bars. Operation at 20 to 40 bars greatly improves gasifier productivity and significantly broadens the use of the raw Syngas produced by all types of gasifiers. Future commercial trends will include the entrained- and fluidized-bed concepts at 20 to 40 bars while even higher operating pressures will be used for the Lurgi moving-bed concept.

  9. Beluga Coal Gasification - ISER

    SciTech Connect

    Steve Colt

    2008-12-31

    ISER was requested to conduct an economic analysis of a possible 'Cook Inlet Syngas Pipeline'. The economic analysis was incorporated as section 7.4 of the larger report titled: 'Beluga Coal Gasification Feasibility Study, DOE/NETL-2006/1248, Phase 2 Final Report, October 2006, for Subtask 41817.333.01.01'. The pipeline would carry CO{sub 2} and N{sub 2}-H{sub 2} from a synthetic gas plant on the western side of Cook Inlet to Agrium's facility. The economic analysis determined that the net present value of the total capital and operating lifecycle costs for the pipeline ranges from $318 to $588 million. The greatest contributor to this spread is the cost of electricity, which ranges from $0.05 to $0.10/kWh in this analysis. The financial analysis shows that the delivery cost of gas may range from $0.33 to $0.55/Mcf in the first year depending primarily on the price for electricity.

  10. Coal gasification and occupational health.

    PubMed

    Young, R J; McKay, W J; Evans, J M

    1978-12-01

    Identification and prevention of health effects due to occupational exposures in coal gasification processes requires a basic knowledge of the technological process by which gasification proceeds. This paper presents an overview of the technology and a rational approach to health hazard identification based upon the concept of the unit operation specific micro environment. A final section is devoted to summarizing current research efforts being carried out under the aegis of the National Institute for Occupational Safety and Health.

  11. Process description of the WyCoalGas gasification project. Topical report

    SciTech Connect

    Skinner, F.D.; Meserole, N.P.

    1986-01-01

    The WyCoalGas project involved the design, construction, and operation of a surface mine and coal-gasification plant (based on the use of Lurgi and Texaco gasification) to produce 300 million scfd of substitute natural gas from Wyoming subbituminous coal. The original plant design was later reduced to half this size, with some plant systems having the full-scale capacity due to sparing. The project was eventually terminated. However, much of the design and permitting work had been done, and these results, although incomplete, were published. The document gives the available information and data on the WyCoalGas plant with emphasis on environmental and health aspects. The presentation, which is the third in a series of documents, is arranged for ease of comparison of the plant configurations of and EHandS data from other coal-gasification plants included in the study.

  12. Liquefaction technology assessment - Phase II: indirect liquefaction of coal to gasoline using Texaco and Koppers-Totzek gasifiers

    SciTech Connect

    Irvine, A.R.; Wham, R.M.; Fisher, J.F.; Salmon, R.; Ulrich, W.C.

    1984-03-01

    This report provides a comparison of two entrained-flow gasifiers - the Koppers-Totzek and the Texaco - for use in a plant to convert coal to gasoline by an indirect method. The results of the current study are also compared with those from a previous study that employed a Lurgi gasifier for the same purpose. Koppers-Totzek- and Texaco gasifiers-equipped plants were estimated to be economically competitive for the operational parameters used in this study when a high-water-content western coal was used as feed, but the Texaco gasifier-based plant was indicated to be more economical than the Koppers-Totzek-based plant when eastern bituminous coal was used as feed. A Lurgi gasifier- and methane reformer-equipped plant was calculated to be significantly more economical than either of the plants equipped with entrained-flow gasifiers when processing western coal; however, the combination of uncertainties and potential for process improvement associated with these gasifiers makes this conclusion tenuous. To date, the Texaco gasifier has only been used to gasify coal at the demonstration plant scale, whereas the Koppers-Totzek gasifier is in commercial use.

  13. Apparatus for solar coal gasification

    DOEpatents

    Gregg, D.W.

    Apparatus for using focused solar radiation to gasify coal and other carbonaceous materials is described. Incident solar radiation is focused from an array of heliostats onto a tower-mounted secondary mirror which redirects the focused solar radiation down through a window onto the surface of a vertically-moving bed of coal, or a fluidized bed of coal, contained within a gasification reactor. The reactor is designed to minimize contact between the window and solids in the reactor. Steam introduced into the gasification reactor reacts with the heated coal to produce gas consisting mainly of carbon monoxide and hydrogen, commonly called synthesis gas, which can be converted to methane, methanol, gasoline, and other useful products. One of the novel features of the invention is the generation of process steam at the rear surface of the secondary mirror.

  14. Mild coal gasification: Product separation

    SciTech Connect

    Wallman, P.H.; Singleton, M.F.

    1992-08-04

    Our general objective is to further the development of efficient continuous mild coal gasification processes. The research this year has been focused on product separation problems and particularly the problem of separating entrained ultra-fine particles from the chemically reactive environment of the product gas stream. Specifically, the objective of the present work has been to study candidate barrier filters for application to mild coal gasification processes. Our approach has been to select the most promising existing designs, to develop a design of our own and to test the designs in our bench-scale gasification apparatus. As a first step towards selection of the most promising barrier filter we have determined coking rates on several candidate filter media.

  15. Environmental benefits of underground coal gasification.

    PubMed

    Liu, Shu-qin; Liu, Jun-hua; Yu, Li

    2002-04-01

    Environmental benefits of underground coal gasification are evaluated. The results showed that through underground coal gasification, gangue discharge is eliminated, sulfur emission is reduced, and the amount of ash, mercury, and tar discharge are decreased. Moreover, effect of underground gasification on underground water is analyzed and CO2 disposal method is put forward.

  16. The potential for adding plastic waste fuel at a coal gasification power plant.

    PubMed

    Campbell, P E; Evans, R H; McMullan, J T; Williams, B C

    2001-12-01

    Plastics wastes from a municipal solid waste plant have a high energy content which make it an interesting option for co-processing with coal. The potential for adding plastic waste to a coal fired Texaco IGCC (Integrated Gasification Combined Cycle) power station is examined. The resulting efficiency increases due to the improved gasification qualities of plastic over coal. For the overall economics to be the same as the coal only case, the maximum amount that the power station can afford to spend on preparing the plastic waste for use is similar to the assumed coal cost, plus the avoided landfill cost, minus the transport cost. The location of the power station plays a key role, since this has an effect on the transport costs as well as on the landfill charges. The sensitivity of the economics of co-processing plastic waste with coal for a variety of power station operational parameters is presented.

  17. Conceptual design and assessment of a coal-gasification commercial demonstration plant. Volume 1. Koppers-Totzek gasifier. Final report

    SciTech Connect

    Not Available

    1980-09-01

    Objective is to demonstrate the operation of a commercial-scale coal gasification facility producing clean medium-Btu gas (MPB). The facility will convert approx. 20,000 tons/d of bituminous coal into approx. 300 billion Btu/d of MBG. The process choice was narrowed down to the Texaco and Koppers-Totzek processes. This report presents the results of Bechtel's conceptual design and techno-economic assessment of the Koppers-Totzek process. (DLC)

  18. Supplemental studies for anthracite coal gasification to produce fuels and chemicals: NEPGAS Project

    SciTech Connect

    Not Available

    1981-08-24

    Volume 2 contains: (1) comparative evaluations of several coal gasification processes (Westinghouse, Saarberg/Otto, KGN/PVC, Lurgi, Koppers-Totzek, Texaco, Shell-Koppers, BGC Slagging Lurgi, KT/KBW); (2) site conditions, coal sources and characteristics, recommendations for tests with the coal and gasifier selected, and evaluation of other engineering and environmental uncertainties; (3) continuation and update of environmental assessment and information needed for licensing application; (4) commercialization including market assessment, raw material supplies, water requirements, socio-economic factors, recommended plant capacity, economics and financial incentives needed, etc. (LTN)

  19. Two stage coal gasification plant

    SciTech Connect

    Shoebotham, N.M.

    1984-06-26

    This invention relates to a two stage coal gasification plant which comprises a gasifier 1 and a predistillation retort 2. The gasifier has a plurality of gas extraction outlets 4 located in the periphery thereof which feed into a manifold 5 from where a percentage of the gas from the gasifier is extracted. Gas from the predistillation retort is extracted through an outlet near the top of the retort. An agitator 8 is provided for agitation of the coal in the agglomeration zone. The agitator is preferably automatically controlled by means of a temperature sensing device 10 located on an arm thereof.

  20. Improved catalysts for carbon and coal gasification

    DOEpatents

    McKee, D.W.; Spiro, C.L.; Kosky, P.G.

    1984-05-25

    This invention relates to improved catalysts for carbon and coal gasification and improved processes for catalytic coal gasification for the production of methane. The catalyst is composed of at least two alkali metal salts and a particulate carbonaceous substrate or carrier is used. 10 figures, 2 tables.

  1. Coal-gasification systems: a guide to status, applications, and economics. Final report

    SciTech Connect

    Simbeck, D.R.; Dickenson, R.L.; Oliver, E.D.

    1983-06-01

    Coal gasification has been the subject of a great deal of study and development worldwide over the past decade. The open literature currently contains bewildering and often inconsistent information concerning the development status and economic viability of coal gasification systems. The Advanced Power Systems Division of EPRI has devoted considerable resources to the development and demonstration of coal gasification technology for ultimate use in electric-power-generation systems. The primary objective of this Guide is to provide current and consistent information concerning the status of commercial development, potential utility applications and EPRI-developed capital and operating costs for coal-gasification technologies that have already been demonstrated at commercial scale as well as for those that are close to commercial practice. Current commercial/developmental status of Lurgi, Koppers-Totzek, Texaco, Shell, British Gas Corporation/Lurgi, KILnGAS, Westinghouse and High Temperature Winkler is discussed. Environmental aspects, thermal performance, reliabiilty and cost information are provided for medium-Btu gas production; retrofitting and repowering existing steam plants; integrated gasification combined cycle (IGCC) systems; low-water-consumption IGCC systems; methanol from coal; once-through methanol production in an IGCC system; and IGCC systems employing advanced, molten-carbonate fuel cells. Finally, for comparison purposes, performance and cost estimates on a consistent basis are provided for coal-fired steam plants; oil-fired steam plants; oil- and gas-fired combined-cycle and combustion-turbine plants. 88 figures, 86 tables.

  2. Apparatus for solar coal gasification

    DOEpatents

    Gregg, D.W.

    1980-08-04

    Apparatus for using focused solar radiation to gasify coal and other carbonaceous materials is described. Incident solar radiation is focused from an array of heliostats through a window onto the surface of a moving bed of coal, contained within a gasification reactor. The reactor is designed to minimize contact between the window and solids in the reactor. Steam introduced into the gasification reactor reacts with the heated coal to produce gas consisting mainly of carbon monoxide and hydrogen, commonly called synthesis gas, which can be converted to methane, methanol, gasoline, and other useful products. One of the novel features of the invention is the generation of process steam in one embodiment at the rear surface of a secondary mirror used to redirect the focused sunlight. Another novel feature of the invention is the location and arrangement of the array of mirrors on an inclined surface (e.g., a hillside) to provide for direct optical communication of said mirrors and the carbonaceous feed without a secondary redirecting mirror.

  3. Plasma gasification of coal in different oxidants

    SciTech Connect

    Matveev, I.B.; Messerle, V.E.; Ustimenko, A.B.

    2008-12-15

    Oxidant selection is the highest priority for advanced coal gasification-process development. This paper presents comparative analysis of the Powder River Basin bituminous-coal gasification processes for entrained-flow plasma gasifier. Several oxidants, which might be employed for perspective commercial applications, have been chosen, including air, steam/carbon-dioxide blend, carbon dioxide, steam, steam/air, steam/oxygen, and oxygen. Synthesis gas composition, carbon gasification degree, specific power consumptions, and power efficiency for these processes were determined. The influence of the selected oxidant composition on the gasification-process main characteristics have been investigated.

  4. CAVSIM. Underground Coal Gasification Program

    SciTech Connect

    Britten, J.A., Thorsness, C.B. )

    1989-03-03

    CAVSIM is a three-dimensional, axisymmetric model for resource recovery and cavity growth during underground coal gasification (UCG). CAVSIM is capable of following the evolution of the cavity from near startup to exhaustion, and couples explicitly wall and roof surface growth to material and energy balances in the underlying rubble zones. Growth mechanisms are allowed to change smoothly as the system evolves from a small, relatively empty cavity low in the coal seam to a large, almost completely rubble-filled cavity extending high into the overburden rock. The model is applicable to nonswelling coals of arbitrary seam thickness and can handle a variety of gas injection flow schedules or compositions. Water influx from the coal aquifer is calculated by a gravity drainage-permeation submodel which is integrated into the general solution. The cavity is considered to consist of up to three distinct rubble zones and a void space at the top. Resistance to gas flow injected from a stationary source at the cavity floor is assumed to be concentrated in the ash pile, which builds up around the source, and also the overburden rubble which accumulates on top of this ash once overburden rock is exposed at the cavity top. Char rubble zones at the cavity side and edges are assumed to be highly permeable. Flow of injected gas through the ash to char rubble piles and the void space is coupled by material and energy balances to cavity growth at the rubble/coal, void/coal and void/rock interfaces. One preprocessor and two postprocessor programs are included - SPALL calculates one-dimensional mean spalling rates of coal or rock surfaces exposed to high temperatures and generates CAVSIM input: TAB reads CAVSIM binary output files and generates ASCII tables of selected data for display; and PLOT produces dot matrix printer or HP printer plots from TAB output.

  5. Apparatus for fixed bed coal gasification

    DOEpatents

    Sadowski, Richard S.

    1992-01-01

    An apparatus for fixed-bed coal gasification is described in which coal such as caking coal is continuously pyrolyzed with clump formation inhibited, by combining the coal with a combustible gas and an oxidant, and then continually feeding the pyrolyzed coal under pressure and elevated temperature into the gasification region of a pressure vessel. The materials in the pressure vessel are allowed to react with the gasifying agents in order to allow the carbon contents of the pyrolyzed coal to be completely oxidized. The combustion of gas produced from the combination of coal pyrolysis and gasification involves combining a combustible gas coal and an oxidant in a pyrolysis chamber and heating the components to a temperature of at least 1600.degree. F. The products of coal pyrolysis are dispersed from the pyrolyzer directly into the high temperature gasification region of a pressure vessel. Steam and air needed for gasification are introduced in the pressure vessel and the materials exiting the pyrolyzer flow down through the pressure vessel by gravity with sufficient residence time to allow any carbon to form carbon monoxide. Gas produced from these reactions are then released from the pressure vessel and ash is disposed of.

  6. Catalysts for carbon and coal gasification

    DOEpatents

    McKee, Douglas W.; Spiro, Clifford L.; Kosky, Philip G.

    1985-01-01

    Catalyst for the production of methane from carbon and/or coal by means of catalytic gasification. The catalyst compostion containing at least two alkali metal salts. A particulate carbonaceous substrate or carrier is used.

  7. Coal gasification for electric power generation.

    PubMed

    Spencer, D F; Gluckman, M J; Alpert, S B

    1982-03-26

    The electric utility industry is being severely affected by rapidly escalating gas and oil prices, restrictive environmental and licensing regulations, and an extremely tight money market. Integrated coal gasification combined cycle (IGCC) power plants have the potential to be economically competitive with present commercial coal-fired power plants while satisfying stringent emission control requirements. The current status of gasification technology is discussed and the critical importance of the 100-megawatt Cool Water IGCC demonstration program is emphasized.

  8. Production of Hydrogen from Underground Coal Gasification

    DOEpatents

    Upadhye, Ravindra S.

    2008-10-07

    A system of obtaining hydrogen from a coal seam by providing a production well that extends into the coal seam; positioning a conduit in the production well leaving an annulus between the conduit and the coal gasification production well, the conduit having a wall; closing the annulus at the lower end to seal it from the coal gasification cavity and the syngas; providing at least a portion of the wall with a bifunctional membrane that serves the dual purpose of providing a catalyzing reaction and selectively allowing hydrogen to pass through the wall and into the annulus; and producing the hydrogen through the annulus.

  9. Beluga coal gasification feasibility study

    SciTech Connect

    Robert Chaney; Lawrence Van Bibber

    2006-07-15

    The objective of the study was to determine the economic feasibility of developing and siting a coal-based integrated gasification combined-cycle (IGCC) plant in the Cook Inlet region of Alaska for the co-production of electric power and marketable by-products. The by-products, which may include synthesis gas, Fischer-Tropsch (F-T) liquids, fertilizers such as ammonia and urea, alcohols, hydrogen, nitrogen and carbon dioxide, would be manufactured for local use or for sale in domestic and foreign markets. This report for Phase 1 summarizes the investigation of an IGCC system for a specific industrial setting on the Cook Inlet, the Agrium U.S. Inc. ('Agrium') fertilizer plant in Nikiski, Alaska. Faced with an increase in natural gas price and a decrease in supply, the Agrium is investigating alternatives to gas as feed stock for their plant. This study considered all aspects of the installation and infrastructure, including: coal supply and cost, coal transport costs, delivery routes, feedstock production for fertilizer manufacture, plant steam and power, carbon dioxide (CO{sub 2}) uses, markets for possible additional products, and environmental permit requirements. The Cook Inlet-specific Phase 1 results, reported here, provided insight and information that led to the conclusion that the second study should be for an F-T plant sited at the Usibelli Coal Mine near Healy, Alaska. This Phase 1 case study is for a very specific IGCC system tailored to fit the chemical and energy needs of the fertilizer manufacturing plant. It demonstrates the flexibility of IGCC for a variety of fuel feedstocks depending on plant location and fuel availability, as well as the available variety of gas separation, gas cleanup, and power and steam generation technologies to fit specific site needs. 18 figs., 37 tabs., 6 apps.

  10. Coal gasification using solar energy

    NASA Astrophysics Data System (ADS)

    Mathur, V. K.; Breault, R. W.; Lakshmanan, S.

    1983-01-01

    An economic evaluation of conventional and solar thermal coal gasification processes is presented, together with laboratory bench scale tests of a solar carbonization unit. The solar design consists of a heliostat field, a central tower receiver, a gasifier, and a recirculation loop. The synthetic gas is produced in the gasifier, with part of the gas upgraded to CH4 and another redirected through the receiver with steam to form CO and H2. Carbonaceous fuels are burned whenever sunlight is not available. Comparisons are made for costs of Lurgi, Bi-gas, Hygas, CO2 Acceptor, and Peat Gas processes and hybrid units for each. Solar thermal systems are projected to become economical with 350 MWt output and production of 1,420,000 cu m of gas per day. The laboratory bench scale unit was tested with Montana rosebud coal to derive a heat balance assessment and analyse the product gas. Successful heat transfer through a carrier gas was demonstrated, with most of the energy being stored in the product gas.

  11. WABASH RIVER COAL GASIFICATION REPOWERING PROJECT

    SciTech Connect

    Unknown

    2000-09-01

    The close of 1999 marked the completion of the Demonstration Period of the Wabash River Coal Gasification Repowering Project. This Final Report summarizes the engineering and construction phases and details the learning experiences from the first four years of commercial operation that made up the Demonstration Period under Department of Energy (DOE) Cooperative Agreement DE-FC21-92MC29310. This 262 MWe project is a joint venture of Global Energy Inc. (Global acquired Destec Energy's gasification assets from Dynegy in 1999) and PSI Energy, a part of Cinergy Corp. The Joint Venture was formed to participate in the Department of Energy's Clean Coal Technology (CCT) program and to demonstrate coal gasification repowering of an existing generating unit impacted by the Clean Air Act Amendments. The participants jointly developed, separately designed, constructed, own, and are now operating an integrated coal gasification combined-cycle power plant, using Global Energy's E-Gas{trademark} technology (E-Gas{trademark} is the name given to the former Destec technology developed by Dow, Destec, and Dynegy). The E-Gas{trademark} process is integrated with a new General Electric 7FA combustion turbine generator and a heat recovery steam generator in the repowering of a 1950's-vintage Westinghouse steam turbine generator using some pre-existing coal handling facilities, interconnections, and other auxiliaries. The gasification facility utilizes local high sulfur coals (up to 5.9% sulfur) and produces synthetic gas (syngas), sulfur and slag by-products. The Project has the distinction of being the largest single train coal gasification combined-cycle plant in the Western Hemisphere and is the cleanest coal-fired plant of any type in the world. The Project was the first of the CCT integrated gasification combined-cycle (IGCC) projects to achieve commercial operation.

  12. Commercial scale gasification test with Kentucky coal

    SciTech Connect

    Roeger, A.; Jones, J.E.

    1984-03-01

    The paper describes in some detail the coal testing programme carried out by Tri-State Synfuels. One of the major elements in the programme was a commercial-scale gasification test with Kentucky 9 coal in a Lurgi dry-bottom gasifier. This was carried out at the Sasol One plant in Sasolburg, S. Africa, in 1981. Other parts of the programme included coal selection, characterisation, stockpile weatherability, corrosion testing, by-product characterisation and waste water treatability.

  13. Investigation of plasma-aided bituminous coal gasification

    SciTech Connect

    Matveev, I.B.; Messerle, V.E.; Ustimenko, A.B.

    2009-04-15

    This paper presents thermodynamic and kinetic modeling of plasma-aided bituminous coal gasification. Distributions of concentrations, temperatures, and velocities of the gasification products along the gasifier are calculated. Carbon gasification degree, specific power consumptions, and heat engineering characteristics of synthesis gas at the outlet of the gasifier are determined at plasma air/steam and oxygen/steam gasification of Powder River Basin bituminous coal. Numerical simulation showed that the plasma oxygen/steam gasification of coal is a more preferable process in comparison with the plasma air/steam coal gasification. On the numerical experiments, a plasma vortex fuel reformer is designed.

  14. Fluidized bed catalytic coal gasification process

    DOEpatents

    Euker, Jr., Charles A.; Wesselhoft, Robert D.; Dunkleman, John J.; Aquino, Dolores C.; Gouker, Toby R.

    1984-01-01

    Coal or similar carbonaceous solids impregnated with gasification catalyst constituents (16) are oxidized by contact with a gas containing between 2 volume percent and 21 volume percent oxygen at a temperature between 50.degree. C. and 250.degree. C. in an oxidation zone (24) and the resultant oxidized, catalyst impregnated solids are then gasified in a fluidized bed gasification zone (44) at an elevated pressure. The oxidation of the catalyst impregnated solids under these conditions insures that the bed density in the fluidized bed gasification zone will be relatively high even though the solids are gasified at elevated pressure and temperature.

  15. Process for fixed bed coal gasification

    DOEpatents

    Sadowski, Richard S.

    1992-01-01

    The combustion of gas produced from the combination of coal pyrolysis and gasification involves combining a combustible gas coal and an oxidant in a pyrolysis chamber and heating the components to a temperature of at least 1600.degree. F. The products of coal pyrolysis are dispersed from the pyrolyzer directly into the high temperature gasification region of a pressure vessel. Steam and air needed for gasification are introduced in the pressure vessel and the materials exiting the pyrolyzer flow down through the pressure vessel by gravity with sufficient residence time to allow any carbon to form carbon monoxide. Gas produced from these reactions are then released from the pressure vessel and ash is disposed of.

  16. Assessment of advanced coal gasification processes

    NASA Technical Reports Server (NTRS)

    Mccarthy, J.; Ferrall, J.; Charng, T.; Houseman, J.

    1981-01-01

    A technical assessment of the following advanced coal gasification processes is presented: high throughput gasification (HTG) process; single stage high mass flux (HMF) processes; (CS/R) hydrogasification process; and the catalytic coal gasification (CCG) process. Each process is evaluated for its potential to produce synthetic natural gas from a bituminous coal. Key similarities, differences, strengths, weaknesses, and potential improvements to each process are identified. The HTG and the HMF gasifiers share similarities with respect to: short residence time (SRT), high throughput rate, slagging, and syngas as the initial raw product gas. The CS/R hydrogasifier is also SRT, but is nonslagging and produces a raw gas high in methane content. The CCG gasifier is a long residence time, catalytic, fluidbed reactor producing all of the raw product methane in the gasifier.

  17. Solar coal gasification - Plant design and economics

    NASA Astrophysics Data System (ADS)

    Aiman, W. R.; Thorsness, C. B.; Gregg, D. W.

    A plant design and economic analysis is presented for solar coal gasification (SCG). Coal pyrolysis and char gasification to form the gasified product are reviewed, noting that the endothermic gasification reactions occur only at temperatures exceeding 1000 K, an energy input of 101-136 kJ/mol of char reformed. Use of solar heat offers the possibility of replacing fuels needed to perform the gasification and the oxygen necessary in order to produce a nitrogen-free product. Reactions, energetics, and byproducts from the gasification of subbituminous coal are modeled for a process analysis code used for the SCG plant. Gas generation is designed to occur in a unit exposed to the solar flux focus from a heliostat field. The SCG gas would have an H2 content of 88%, compared to the 55% offered by the Lurgi process. Initial capital costs for the SCG plant are projected to be 4 times those with the Lurgi process, with equality being achieved when coal costs $4/gJ.

  18. Continuous Removal of Coal-Gasification Residue

    NASA Technical Reports Server (NTRS)

    Collins, Earl R., Jr.; Suitor, J.; Dubis, D.

    1986-01-01

    Continuous-flow hopper processes solid residue from coal gasification, converting it from ashes, cinders, and clinkers to particles size of sand granules. Unit does not require repeated depressurization of lockhopper to admit and release materials. Therefore consumes less energy. Because unit has no airlock valves opened and closed repeatedly on hot, abrasive particles, subjected to lesser wear. Coal-gasification residue flows slowly through pressure-letdown device. Material enters and leaves continuously. Cleanout door on each pressure-letdown chamber allows access for maintenance and emergencies.

  19. Low/medium-Btu coal-gasification assessment program for specific sites of two New York utilities

    SciTech Connect

    Not Available

    1980-12-01

    The scope of this study is to investigate the technical and economic aspects of coal gasification to supply low- or medium-Btu gas to the two power plant boilers selected for study. This includes the following major studies (and others described in the text): investigate coals from different regions of the country, select a coal based on its availability, mode of transportation and delivered cost to each power plant site; investigate the effects of burning low- and medium-Btu gas in the selected power plant boilers based on efficiency, rating and cost of modifications and make recommendations for each; and review the technical feasibility of converting the power plant boilers to coal-derived gas. The following two coal gasification processes have been used as the basis for this Study: the Combustion Engineering coal gasification process produces a low-Btu gas at approximately 100 Btu/scf at near atmospheric pressure; and the Texaco coal gasification process produces a medium-Btu gas at 292 Btu/scf at 800 psig. The engineering design and economics of both plants are described. Both plants meet the federal, state, and local environmental requirements for air quality, wastewater, liquid disposal, and ground level disposal of byproduct solids. All of the synthetic gas alternatives result in bus bar cost savings on a yearly basis within a few years of start-up because the cost of gas is assumed to escalate at a lower rate than that of fuel oil, approximately 4 to 5%.

  20. Apparatus and method for solar coal gasification

    DOEpatents

    Gregg, David W.

    1980-01-01

    Apparatus for using focused solar radiation to gasify coal and other carbonaceous materials. Incident solar radiation is focused from an array of heliostats onto a tower-mounted secondary mirror which redirects the focused solar radiation down through a window onto the surface of a vertically-moving bed of coal, or a fluidized bed of coal, contained within a gasification reactor. The reactor is designed to minimize contact between the window and solids in the reactor. Steam introduced into the gasification reactor reacts with the heated coal to produce gas consisting mainly of carbon monoxide and hydrogen, commonly called "synthesis gas", which can be converted to methane, methanol, gasoline, and other useful products. One of the novel features of the invention is the generation of process steam at the rear surface of the secondary mirror.

  1. International energy technology assessment: status of materials for coal gasification

    SciTech Connect

    Gehl, S.M.; Natesan, K.

    1981-11-01

    The difficulties in obtaining information on foreign technologies lead to serious limitations on the level of detail in the technology assessment. The extensive commercial operating experience with gasifiers of the Lurgi and Koppers-Totzek varieties has no counterpart in the US. This situation translates into a great deal of engineering data on the operating envelopes of ceramics and alloys. This type of information is crucial to the operation of a Lurgi gasifier, and some of it is translatable to other types of gasifiers. However, the emerging technologies envisaged for the US gasification programs and the developmental foreign programs require a much higher level of materials technology than is represented in current commercial practice. In the area of new materials for coal gasification applications, we find a rough equivalence between the levels of US and foreign technologies. In fact, our assessment indicates that the US holds a lead in the development and testing of alloys for high-temperature service in corrosive environments. However, a few significant technical developments have occurred in foreign countries without comparable domestic advances. These include the pilot-plant experience on refractories for slagging gasifiers (Shell-Koppers, Texaco, and BGC); the development of corrosion-resistant alloys based on refractory metals (BGC); and the long-term high-temperature creep tests (Karslruhe). Foreign organizations can almost always present the disclosure of large amounts of detailed technical information, if they so desire. Information-exchange agreements with the foreign organizations identified in this report may prove fruitful in providing the type of information needed for the US program.

  2. Fixed-bed gasification research using US coals. Volume 4. Gasification of Leucite Hills subbituminous coal

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-03-31

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) Group. This report is the fourth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of Leucite Hills subbituminous coal from Sweetwater County, Wyoming. The period of the gasification test was April 11-30, 1983. 4 refs., 23 figs., 27 tabs.

  3. Coal to electricity - Integrated gasification combined cycle

    NASA Astrophysics Data System (ADS)

    Corman, J. C.

    1982-04-01

    An advanced energy conversion system - the integrated gasification combined cycle (IGCC) - has been identified as an efficient and economical means of converting coal to electricity for utility application. Several demonstration projects on a near-commercial scale are approaching the construction stage. A coal conversion facility has been constructed to simulate the operational features of an IGCC. This process evaluation facility (PEF-scale) performs a dual function: (1) acquiring and processing data on the performance of the individual components - coal gasifier, gas clean up, and turbine simulator - that comprise the IGCC concept and (2) simulating the total system in an operational control mode that permits evaluation of system response to imposed load variations characteristic of utility operation. The results to date indicate that an efficient, economical IGCC can be designed so that the gasification/gas clean up plant and the power generation system operate compatibly to meet utility requirements in an environmentally acceptable manner.

  4. Thermodynamic analysis of coal gasification processes

    NASA Astrophysics Data System (ADS)

    Singh, S. P.; Weil, S. A.; Babu, S. P.

    1980-09-01

    Thermodynamic analysis for evaluating and improving coal gasification process efficiency requires estimation of enthalpy, entropy, and availability transformations in various process steps. A compilation of procedures and data relevant to coal gasification processes is presented for calculating the above thermodynamic properties. Enthalpy and availability transformations are estimated for significant process steps in the HYGAS process for producing substitute natural gas from coal. The thermal efficiencies based on the first law of thermodynamics are compared with the availability efficiencies based on the second law. Work intensive process steps, such as gas compression and separation, are shown to have extremely low thermal efficiencies and fairly high availability efficiencies. Heat intensive process steps, such as steam generation, have high thermal efficiencies but generally poor availability efficiencies.

  5. Assessment of Advanced Coal Gasification Processes

    NASA Technical Reports Server (NTRS)

    McCarthy, John; Ferrall, Joseph; Charng, Thomas; Houseman, John

    1981-01-01

    This report represents a technical assessment of the following advanced coal gasification processes: AVCO High Throughput Gasification (HTG) Process; Bell Single-Stage High Mass Flux (HMF) Process; Cities Service/Rockwell (CS/R) Hydrogasification Process; Exxon Catalytic Coal Gasification (CCG) Process. Each process is evaluated for its potential to produce SNG from a bituminous coal. In addition to identifying the new technology these processes represent, key similarities/differences, strengths/weaknesses, and potential improvements to each process are identified. The AVCO HTG and the Bell HMF gasifiers share similarities with respect to: short residence time (SRT), high throughput rate, slagging and syngas as the initial raw product gas. The CS/R Hydrogasifier is also SRT but is non-slagging and produces a raw gas high in methane content. The Exxon CCG gasifier is a long residence time, catalytic, fluidbed reactor producing all of the raw product methane in the gasifier. The report makes the following assessments: 1) while each process has significant potential as coal gasifiers, the CS/R and Exxon processes are better suited for SNG production; 2) the Exxon process is the closest to a commercial level for near-term SNG production; and 3) the SRT processes require significant development including scale-up and turndown demonstration, char processing and/or utilization demonstration, and reactor control and safety features development.

  6. Coal gasification developments in Europe -- A perspective

    SciTech Connect

    Burnard, G.K.; Sharman, P.W.; Alphandary, M.

    1994-12-31

    This survey paper will review the development status of coal gasification in Europe and give a broad perspective of the future uptake of the technology. Three main families of gasifier design are currently being developed or demonstrated world-wide, namely fixed bed (also known as moving bed), fluidized bed and entrained flow. Gasifiers belonging to each of these families have been or are being developed in European countries. Of the three families, entrained flow gasifiers are at the most advanced stage of development, with two demonstration projects currently underway: these projects are based on designs developed by Shell and Krupp Koppers. Fixed bed systems have been developed to operate under either slagging or non-slagging conditions, ie, the British Gas-Lurgi and Tampella U-Gas systems, respectively. Fluid bed systems of various designs have also been developed, eg, the Rheinbraun HTW, British Coal and Ahlstrom systems. Gasification cycles can be based on either total or partial gasification, and the above designs represent both these options. In addition, a wide variety of fuel sources can be used in gasifiers, including bituminous coal, lignite, biomass, petroleum coke, etc or, indeed, any combination of these. The major demonstration projects in Europe are at Buggenum in the Netherlands, where a 250 MWe entrained flow gasifier based on Shell technology first gasified coal in December 1993. A further 335 MWe entrained flow gasifier, located at Puertollano in Spain, based on Krupp Koppers Prenflo technology, is at an advanced stage of construction.

  7. Proceedings of the fifth advanced coal gasification symposium

    SciTech Connect

    Flowers, A.; Alpert, S.; Beck, B.; Chen, C.; Dalrymple, D.; Gummel, P.; Henley, J.; Hileman, E.; Holmgren, J.; Lau, F.

    1987-01-01

    The Fifth Advanced Coal Gasification Symposium, held in Taiyuan, Shanxi, China in September 1987, was sponsored by the Shanxi Provincial Government, Shanxi Science and Technology Association, Shanxi Energy Research Association, and the Taiyuan Coal Gasification Corporation. Opening and closing speeches, summaries of the technical sessions, and lists of delegates are included. Thirteen papers presented by the international delegation of specialists discuss current coal gasification processes and research and development activities. Papers have been indexed separately.

  8. ENCOAL mild coal gasification project. Annual report

    SciTech Connect

    Not Available

    1993-10-01

    This document is the combination of the fourth quarter report (July--September 1993) and the 1993 annual report for the ENCOAL project. The following pages include the background and process description for the project, brief summaries of the accomplishments for the first three quarters, and a detailed fourth quarter report. Its purpose is to convey the accomplishments and current progress of the project. ENCOAL Corporation, has completed the construction of a mild gasification demonstration plant at Triton Coal Company`s Buckskin Mine near Gillette, Wyoming. The process, using Liquids From Coal (LFC) technology developed by SMC and SGI International, utilizes low-sulfur Powder River Basin coal to produce two new fuels, Process Derived Fuel (PDF) and Coal Derived Liquids (CDL). ENCOAL submitted an application to the US Department of Energy (DOE) in August 1989, soliciting joint funding of the project in the third round of the Clean Coal Technology Program. The project was selected by DOE in December, 1989 and the Cooperative Agreement approved in September, 1990. Construction, commissioning, and start-up of the ENCOAL mild coal gasification facility was completed in June of 1992, and the project is currently in the operations phase. Some plant modifications have been required and are discussed in this report.

  9. Coal gasification players, projects, prospects

    SciTech Connect

    Blankinship, S.

    2006-07-15

    Integrated gasification combined cycle (IGCC) technology has been running refineries and chemical plants for decades. Power applications have dotted the globe. Two major IGCC demonstration plants operating in the United States since the mid-1900s have helped set the stage for prime time, which is now approaching. Two major reference plant designs are in the wings and at least two major US utilities are poised to build their own IGCC power plants. 2 figs.

  10. Fluidized bed gasification of extracted coal

    DOEpatents

    Aquino, D.C.; DaPrato, P.L.; Gouker, T.R.; Knoer, P.

    1984-07-06

    Coal or similar carbonaceous solids are extracted by contacting the solids in an extraction zone with an aqueous solution having a pH above 12.0 at a temperature between 65/sup 0/C and 110/sup 0/C for a period of time sufficient to remove bitumens from the coal into said aqueous solution, and the extracted solids are then gasified at an elevated pressure and temperature in a fluidized bed gasification zone (60) wherein the density of the fluidized bed is maintained at a value above 160 kg/m/sup 3/. In a preferred embodiment of the invention, water is removed from the aqueous solution in order to redeposit the extracted bitumens onto the solids prior to the gasification step. 2 figs., 1 tab.

  11. Coal gasification power plant and process

    DOEpatents

    Woodmansee, Donald E.

    1979-01-01

    In an integrated coal gasification power plant, a humidifier is provided for transferring as vapor, from the aqueous blowdown liquid into relatively dry air, both (I) at least a portion of the water contained in the aqueous liquid and (II) at least a portion of the volatile hydrocarbons therein. The resulting humidified air is advantageously employed as at least a portion of the hot air and water vapor included in the blast gas supplied via a boost compressor to the gasifier.

  12. Fluidized bed injection assembly for coal gasification

    DOEpatents

    Cherish, Peter; Salvador, Louis A.

    1981-01-01

    A coaxial feed system for fluidized bed coal gasification processes including an inner tube for injecting particulate combustibles into a transport gas, an inner annulus about the inner tube for injecting an oxidizing gas, and an outer annulus about the inner annulus for transporting a fluidizing and cooling gas. The combustibles and oxidizing gas are discharged vertically upward directly into the combustion jet, and the fluidizing and cooling gas is discharged in a downward radial direction into the bed below the combustion jet.

  13. Environmental effects of in situ coal gasification

    SciTech Connect

    Humenick, M.J.; Edgar, T.F.; Charbeneau, R.J.

    1983-01-01

    An assessment of avialable engineering, geological and operating data on underground coal gasification indicates that this process can cause significant air and water pollution and land subsidence. Of the possible impacts, groundwater pollution is the most serious. Modeling studies and large-scale field tests are needed to determine the long-term fate of pollutants and the degree of restoration required before UCG can become a commercial process.

  14. Fixed-bed gasification research using US coals. Volume 9. Gasification of Elkhorn bituminous coal

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-05-01

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) group. This report is the ninth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of Elkhorn bituminous coal. The period of gasificastion test was September 13 to October 12, 1983. 9 refs., 24 figs., 35 tabs.

  15. Recent developments in coal gasification

    SciTech Connect

    Schad, M.K.; Hafke, C.F.

    1983-05-01

    The authors trace the historical development of the Lurgi fixed-bed gasifier, showing how its application has been expanded. Improvements have been made in the type and size of coal which can be gasified and in the quality of gas produced. Particular attention is given to the Ruhr 100 pressure gasifier and to the British Gas/Lurgi slagging gasifier. Current work includes a programme on fine-coal agglomeration.

  16. Coal gasification: New challenge for the Beaumont rotary feeder

    NASA Technical Reports Server (NTRS)

    Stelian, J.

    1977-01-01

    The use of rotary feeders in the coal gasification process is described with emphasis on the efficient conversion of coal to clean gaseous fuels. Commercial applications of the rotary feeder system are summarized.

  17. The role of high-Btu coal gasification technology

    NASA Astrophysics Data System (ADS)

    German, M. I.

    An analysis is given of the role and economic potential of Lurgi-technology gasification of coal to the year 2000, in relation to other gas-supply options, the further development of gasifier designs, and probable environmental impact. It is predicted that coal gasification may reach 10% of total gas supplies by the year 2000, with Eastern U.S. coal use reaching commercially significant use in the 1990's. It is concluded that coal gasification is the cleanest way of using coal, with minimal physical, chemical, biological and socioeconomic impacts.

  18. Method for in situ gasification of a subterranean coal bed

    DOEpatents

    Shuck, Lowell Z.

    1977-05-31

    The method of the present invention relates to providing controlled directional bores in subterranean earth formations, especially coal beds for facilitating in situ gasification operations. Boreholes penetrating the coal beds are interconnected by laser-drilled bores disposed in various arrays at selected angles to the major permeability direction in the coal bed. These laser-drilled bores are enlarged by fracturing prior to the gasification of the coal bed to facilitate the establishing of combustion zones of selected configurations in the coal bed for maximizing the efficiency of the gasification operation.

  19. Site clean up of coal gasification residues

    SciTech Connect

    Wilson, J.W.; Ding, Y.

    1995-12-31

    The coal gasification plant residues tested in this research consists of various particle sizes of rock, gravel, tar-sand agglomerates, fine sand and soil. Most of the soils particles were tar free. One of the fractions examined contained over 3000 ppM polyaromatic hydrocarbons (PAHs). The residues were subjected to high pressure water jet washing, float and sink tests, and soil washing. Subsequent PAH analyses found less than 1 ppM PAHs in the water jet washing water. Soils washed with pure water lowered PAH concentrations to 276 ppM; the use of surfactants decreased PAHs to 47, 200, and 240 ppM for different test conditions. In the 47 ppM test, the surfactant temperature had been increased to 80 C, suggesting that surfactant washing efficiency can be greatly improved by increasing the solution temperature. The coal tar particles were not extracted by the surfactants used. Coke and tar-sand agglomerates collected from the float and sink gravimetric separation were tested for heating value. The tar exhibited a very high heating value, while the coke had a heating value close to that of bituminous coal. These processes are believed to have the potential to clean up coal gasification plant residues at a fairly low cost, pending pilot-scale testing and a feasibility study.

  20. Balancing the process of hydrating gasification of brown coal

    NASA Astrophysics Data System (ADS)

    Tsatsaronis, G.; Schuster, P.; Roertgen, H.

    1980-03-01

    A method is presented for the hydrating gasification of brown coal to synthetic natural gas by employing heat from a nuclear reactor. Attention is given to the layout and flow scheme of the gasification plant as well as to graphs of gasification percentages versus gasification temperatures and pressure. The irreversibilities of various plant components are determined by using detailed exergy balance sheets, and the thermal and exergy efficiencies of the entire plant are noted.

  1. Report to Congress on Contracting Approaches to Coal Gasification

    DTIC Science & Technology

    2007-07-01

    of specific contracting approaches to coal gasification technology projects and submit a report on the findings by March 1, 2007. The report requests...if any, that may prevent the Department from effectively implementing coal gasification technology projects and recommendations for new authorities necessary to enable the effective implementation of such projects."

  2. Method for increasing steam decomposition in a coal gasification process

    DOEpatents

    Wilson, M.W.

    1987-03-23

    The gasification of coal in the presence of steam and oxygen is significantly enhanced by introducing a thermochemical water- splitting agent such as sulfuric acid, into the gasifier for decomposing the steam to provide additional oxygen and hydrogen usable in the gasification process for the combustion of the coal and enrichment of the gaseous gasification products. The addition of the water-splitting agent into the gasifier also allows for the operation of the reactor at a lower temperature.

  3. Method for increasing steam decomposition in a coal gasification process

    DOEpatents

    Wilson, Marvin W.

    1988-01-01

    The gasification of coal in the presence of steam and oxygen is significantly enhanced by introducing a thermochemical water-splitting agent such as sulfuric acid, into the gasifier for decomposing the steam to provide additional oxygen and hydrogen usable in the gasification process for the combustion of the coal and enrichment of the gaseous gasification products. The addition of the water-splitting agent into the gasifier also allows for the operation of the reactor at a lower temperature.

  4. Catalytic coal gasification: an emerging technology.

    PubMed

    Hirsch, R L; Gallagher, J E; Lessard, R R; Wesslhoft, R D

    1982-01-08

    Catalytic coal gasification is being developed as a more efficient and less costly approach to producing methane from coal. With a potassium catalyst all the reactions can take place at one temperature, so that endothermic and exothermic reactions can be integrated in a single reactor. A key aspect of the concept involves continuous recycling of product carbon monoxide and hydrogen to the gasifier following separation of methane. Development of the process has advanced steadily since the basic concept was proposed in 1971. A 23-day demonstration run was recently completed in a process development unit with a coal feed rate of 1 ton per day. The next major step in the program will be to design and construct a large pilot plant to bring the technology to commercial readiness in the late 1980's.

  5. Method for control of subsurface coal gasification

    DOEpatents

    Komar, Charles A.

    1976-12-14

    The burn front in an in situ underground coal gasification operation is controlled by utilizing at least two parallel groups of vertical bore holes disposed in the coalbed at spaced-apart locations in planes orthogonal to the plane of maximum permeability in the coalbed. The combustion of the coal is initiated in the coalbed adjacent to one group of the bore holes to establish a combustion zone extending across the group while the pressure of the combustion supporting gas mixture and/or the combustion products is regulated at each well head by valving to control the burn rate and maintain a uniform propagation of the burn front between the spaced-apart hole groups to gasify virtually all the coal lying therebetween.

  6. Hypersorption process for separation of components of a medium -Btu gas. Final report. [Gas obtained from Lurgi process, Texaco gasification process, and Foster-Wheeler process

    SciTech Connect

    Not Available

    1982-07-17

    This study has been performed to determine the technical and economic feasibility of employing hypersorption process technology to separate and purify a medium - Btu gas, derived from oxygen-blown gasifiers, to obtain a H/sub 2//CO ratio of 2:1 as a feed to a Fischer-Tropsch type plant. Technical feasibility is a measure of the ability to design a hypersorption separation and purification process from available data. Economic feasibility can be made through comparisons with commercially available process technology. Three gasification processes have been used as a basis for this study. These processes are based upon EPRI Report AF-244 for the Lurgi moving bed, oxygen-blown, dry bottom gasifier, and EPRI Report AF-642 for the Texaco, slurry fed, oxygen-blown, entrained bed gasifier and for the Foster-Wheeler, oxygen-blown, entrained bed gasifier. Process designs for the hypersorption separation and purification for each case have been made using engineering judgments based on the available adsorption isotherms, which have been obtained from the Calgon Corporation. No attempt has been made to optimize these designs although some additional studies have been done where it has been deemed desirable. Cryogenic separation and acid gas purification for each case have been supplied by Lotepro as a packaged unit. Economic evaluations are ambiguous. All plant investments are within the +- 30% accuracy of this study. No clear cut choice between cryogenic separation - acid gas purification and hypersorptive separation - purification can be made based on plant investment. Operating costs are within the +- 30% accuracy. However, in the Foster-Wheeler case the operating costs are 28% greater for the hypersorption process. 12 figures, 42 tables.

  7. Gasification of coal liquefaction residues

    SciTech Connect

    Lancet, M. S.

    1981-02-03

    A method is described for gasifying the bottoms fraction from a coal liquefaction process. The bottoms fraction are mixed with at least one finely-divided calcium compound selected from the group consisting of calcium oxide, calcium carbonate and calcium hydroxide with the calcium compound being of a size no larger than about -200 tyler mesh and present in an amount sufficient to produce agglomerate particles upon mixing with the bottoms fraction and thereafter the resulting agglomerate particles are gasified by reacting the agglomerate particles with steam in a fluidized bed.

  8. Monitoring of Underground Coal Gasification

    SciTech Connect

    Yang, X.; Wagoner, J.; Ramirez, A.

    2012-08-31

    For efficient and responsible UCG operations, a UCG process must be monitored in the following three categories: 1) process parameters such as injection and product gas flow rates, temperature, pressure and syngas content and heating value; 2) geomechanical parameters, e.g., cavity and coal seam pressures, cavity development, subsidence and ground deformation; and 3) environmental parameters, e.g., groundwater chemistry and air quality. This report focuses on UCG monitoring with geophysical techniques that can contribute to monitoring of subsurface temperature, cavity development, burn front, subsidence and deformation.

  9. Clean fuels from coal gasification.

    PubMed

    Squires, A M

    1974-04-19

    The quickest way to establish a visible new margin against energy demand is the historic producer serving small industry and gasifying Pennsylvania anthracite. In 2 years many producers could be in operation. The quickest way to obtain significant supplies of "new" gas or oil is to retrofit existing electricity and industrial boilers for power or industrial gas. Important results could be achieved in 6 years. Table 3 identifies development activities deserving high priority to speed the capture of gas and oil now burned in boilers, and to speed realization the advantages of combined-cycle equipment running on coal (8). Obviously, these activities are not enough. Many exciting and worthwhile concepts at various stages of development can furnish improved techniques for converting coal to pipeline gas and liquid fuels for the long run. Reviews of these concepts are available (6, 32, 35). I have neglected them in this article not to deny their importance but to stress the earlier opportunities from technology that is ready now, or nearly ready. The oil and gas industries might well consider the historical progression from Wells Fargo to Western Union to American Telephone and Telegraph to Radio Corporation of America. These industries will miss the boat if they regard themselves simply as purveyors of their historical fuels and not as purveyors of clean energy. The gas industry especially will be in trouble if it lets its major industrial customers, such as steel and electricity, provide their own supplies of power and industrial gas.

  10. Carbon dioxide sorption capacities of coal gasification residues.

    PubMed

    Kempka, Thomas; Fernández-Steeger, Tomás; Li, Dong-Yong; Schulten, Marc; Schlüter, Ralph; Krooss, Bernhard M

    2011-02-15

    Underground coal gasification is currently being considered as an economically and environmentally sustainable option for development and utilization of coal deposits not mineable by conventional methods. This emerging technology in combination with carbon capture and sorptive CO2 storage on the residual coke as well as free-gas CO2 storage in the cavities generated in the coal seams after gasification could provide a relevant contribution to the development of Clean Coal Technologies. Three hard coals of different rank from German mining districts were gasified in a laboratory-scale reactor (200 g of coal at 800 °C subjected to 10 L/min air for 200 min). High-pressure CO2 excess sorption isotherms determined before and after gasification revealed an increase of sorption capacity by up to 42%. Thus, physical sorption represents a feasible option for CO2 storage in underground gasification cavities.

  11. Advanced coal-gasification technical analyses. Appendix 1: technology reviews. Final report, December 1982-September 1985

    SciTech Connect

    Cover, A.E.; Hubbard, D.A.; Jain, S.K.; Shah, K.V.

    1986-01-01

    This document is a result of KRSI's activities to support the GRI/Advisors Committee thru the duration of the contract. It provides an overview of the gasification, shift/methanation, acid-gas removal, and sulfur-recovery technologies for use in coal-to SNG plant design. For selected processes in each technology area, Status Summary reports are presented. The non-proprietary information contained in these reports was utilized to assess the characteristics, efficiencies, and other performance variables of each process relative to criteria developed for each ssess the characteristics, efficiencies and other performance variables of each process relative to criteria developed for each technology area. The results of the assessment are presented in tables that can be utilized for selection of a process best suited for a given application. In the coal-gasification area, status summaries were prepared for Lurgi, GKT, Texaco, BGC/Lurgi, Westinghouse (now KRW), Exxon CCG, Shell and U-Gas processes. The Conventional Shift/Methanation, Combined Shift/Methanation, Direct Methanation and Comflux Methanation processes were selected for review of shift/methanation technology. In the acid-gas-removal technology area, evaluation of Selexol, Rectisol, Benfield and CNG processes is presented. For the sulfur-recovery technology area, Claus, Amoco Direct Oxidation, LO-CAT, Selectox, Stretford and Unisulf processes, were selected for assessment.

  12. Investigation of polycyclic aromatic hydrocarbons from coal gasification.

    PubMed

    Zhou, Hong-cang; Jin, Bao-sheng; Zhong, Zhao-ping; Huang, Ya-ji; Xiao, Rui; Li, Da-ji

    2005-01-01

    The hazardous organic pollutants generated from coal gasification, such as polycyclic aromatic hydrocarbons(PAHs), are highly mutagenic and carcinogenic. More researchers have paid particular attention to them. Using air and steam as gasification medium, the experiments of three kinds of coals were carried out in a bench-scale atmospheric fluidized bed gasifier. The contents of the 16 PAHs specified by US EPA in raw coal, slag, bag house coke, cyclone coke and gas were measured by HPLC to study the contents of PAHs in raw coal and the effects of the inherent characters of coals on the formation and release of PAHs in coal gasification. The experimental results showed that the distributions of PAHs in the gasified products are similar to raw coals and the total-PAHs content in coal gasification is higher than in raw coal(except Coal C). The total-PAHs contents increase and then decrease with the rise of fixed carbon and sulfur of coal while there has an opposite variation when volatile matters content increase. The quantities of PAHs reduce with the increase of ash content or the drop of heating value during coal gasification.

  13. Coal Integrated Gasification Fuel Cell System Study

    SciTech Connect

    Chellappa Balan; Debashis Dey; Sukru-Alper Eker; Max Peter; Pavel Sokolov; Greg Wotzak

    2004-01-31

    This study analyzes the performance and economics of power generation systems based on Solid Oxide Fuel Cell (SOFC) technology and fueled by gasified coal. System concepts that integrate a coal gasifier with a SOFC, a gas turbine, and a steam turbine were developed and analyzed for plant sizes in excess of 200 MW. Two alternative integration configurations were selected with projected system efficiency of over 53% on a HHV basis, or about 10 percentage points higher than that of the state-of-the-art Integrated Gasification Combined Cycle (IGCC) systems. The initial cost of both selected configurations was found to be comparable with the IGCC system costs at approximately $1700/kW. An absorption-based CO2 isolation scheme was developed, and its penalty on the system performance and cost was estimated to be less approximately 2.7% and $370/kW. Technology gaps and required engineering development efforts were identified and evaluated.

  14. Soviet underground coal gasification on the rocks

    SciTech Connect

    Not Available

    1980-10-13

    According to the University of California Lawrence Livermore Laboratory, the U.S.S.R. has abandoned large-scale development plans for coal-gasification projects, due to the low heating value of the gas produced at test burns at Angren, and to the cost, estimated at 132% of the standard Lurgi value, in contrast to the cost of approx. 65% of the standard Lurgi value in U.S. experimental burns. The U.S.S.R. coal-gasification effort has been in development since 1950, with a peak production of approx. 2 billion cu m/yr in 1966. The poor test burn results might have been caused by: drilling the boreholes too close to each other, which would increase drilling costs; the loss of a large amount of heat through a porous overburden; the lack of good underground diagnostics before and during a burn; and a lack of a good laboratory support program. The gas heating value was too low to warrant transportation far from the burn site, but most suitable burn sites are in remote areas. In the U.S.S.R., natural gas and open-pit lignite mining appear to be cheaper sources of energy.

  15. Coal gasification systems engineering and analysis. Appendix A: Coal gasification catalog

    NASA Technical Reports Server (NTRS)

    1980-01-01

    The scope of work in preparing the Coal Gasification Data Catalog included the following subtasks: (1) candidate system subsystem definition, (2) raw materials analysis, (3) market analysis for by-products, (4) alternate products analysis, (5) preliminary integrated facility requirements. Definition of candidate systems/subsystems includes the identity of and alternates for each process unit, raw material requirements, and the cost and design drivers for each process design.

  16. Coal gasification. Quarterly report, July-September 1979

    SciTech Connect

    1980-07-01

    The status of 18 coal gasification pilot plants or supporting projects supported by US DOE is reviewed under the following headings: company involved, location, contract number, funding, gasification process, history, process description, flowsheet and progress in the July-September 1979 quarter. (LTN)

  17. LLNL Capabilities in Underground Coal Gasification

    SciTech Connect

    Friedmann, S J; Burton, E; Upadhye, R

    2006-06-07

    Underground coal gasification (UCG) has received renewed interest as a potential technology for producing hydrogen at a competitive price particularly in Europe and China. The Lawrence Livermore National Laboratory (LLNL) played a leading role in this field and continues to do so. It conducted UCG field tests in the nineteen-seventies and -eighties resulting in a number of publications culminating in a UCG model published in 1989. LLNL successfully employed the ''Controlled Retraction Injection Point'' (CRIP) method in some of the Rocky Mountain field tests near Hanna, Wyoming. This method, shown schematically in Fig.1, uses a horizontally-drilled lined injection well where the lining can be penetrated at different locations for injection of the O{sub 2}/steam mixture. The cavity in the coal seam therefore gets longer as the injection point is retracted as well as wider due to reaction of the coal wall with the hot gases. Rubble generated from the collapsing wall is an important mechanism studied by Britten and Thorsness.

  18. Mathematical model of the pyrolysis and gasification of coal

    SciTech Connect

    Kalinenko, R.A.; Levitskii, A.A.; Mirokhin, Yu.A.; Polak, L.S.

    1987-12-01

    A kinetic model of the pyrolysis and gasification of coal at moderate (1100-1300 K) and high (2000-3000 K) temperatures, which includes reactions resulting in the release of volatile substances and their further conversions and takes into account the processes of heat and mass transfer, has been developed. A calculation of the composition of the gasification products of brown coals on the basis of the model has displayed good agreement with experimental data.

  19. Conceptual designs and assessments of a coal gasification demonstration plant. Volume I. Summary

    SciTech Connect

    Not Available

    1980-10-01

    This is C. F. Braun and Co's final report concerning conceptual designs and assessments in support of Phase I of TVA's Coal Gasification commercial demonstration plant. The report is organized into five volumes. Volume I is a nonproprietary document and provides a summary of the major technical and financial aspects of all three of the gasification processes assigned to us on this project. It is intended to provide an overview of the work accomplished without reference to the specific gasifier reports. Volumes II, III and IV provide detailed data on the Koppers-Totzek, Texaco and Babcock and Wilcox gasification processes respectively. Each volume contains nonproprietary information pertaining to the specific process documented. Volume V contains the task reports prepared concerning process selection studies and plant studies along with TVA's Design Criteria document that provided the basis for our work. Also included is the Gas Cost Guidelines writing and the Building sketches, that are common to all three processes. We believe that the three conceptual designs developed for this project and detailed in accompanying volumes have several unique features. Examples are the zero liquid effluent and the fact that a coal-fired boiler is not required. Because of the configuration of the site and its limited access, special designs will be required to impound the ash and slag, and special procedures will be needed to circumvent the problems imposed by the site during construction. Such items are addressed. From the Phase II design procurement and construction schedule standpoint, on a fast track basis, it appears possible that all three processes could come close to meeting TVA's target completion date.

  20. Current experiences in applied underground coal gasification

    NASA Astrophysics Data System (ADS)

    Peters, Justyn

    2010-05-01

    The world is experiencing greater stress on its ability to mine and exploit energy resources such as coal, through traditional mining methods. The resources available by extraction from traditional mining methods will have a finite time and quantity. In addition, the high quality coals available are becoming more difficult to find substantially increasing exploration costs. Subsequently, new methods of extraction are being considered to improve the ability to unlock the energy from deep coals and improve the efficiency of the exploitation of the resources while also considering the mitigation of global warming. Underground Coal Gasification (UCG) is a leading commercial technology that is able to maximize the exploitation of the deep coal through extraction of the coal as a syngas (CO and H2) in situ. The syngas is then brought to the surface and efficiently utilized in any of combined cycle power generation, liquid hydrocarbon transport fuel production, fertilizer production or polymer production. Commercial UCG has been successfully operating for more than 50 years at the Yerostigaz facility in Angren, Uzbekistan. Yerostigaz is the only remaining UCG site in the former Soviet Union. Linc Energy currently owns 91.6% of this facility. UCG produces a high quality synthetic gas (syngas), containing carbon monoxide, hydrogen and methane. UCG produced syngas can be economically used for a variety of purposes, including: the production of liquid fuels when combined with Gas to Liquids (GTL) technology power generation in gas turbine combined cycle power stations a feedstock for different petrochemical processes, for example producing chemicals or other gases such as hydrogen, methane, ammonia, methanol and dimethyl ether Linc Energy has proven the combined use of UCG to Gas to Liquids (GTL) technologies. UCG to GTL technologies have the ability to provide energy alternatives to address increasing global demand for energy products. With these technologies, Linc Energy is

  1. First U. S. coal gasification facility in commercial operation

    SciTech Connect

    Not Available

    1984-11-01

    This paper describes the first commercial scale coal gasification plant in America, located in Mercer County, North Dakota. Seven of the fourteen gasifier vessels have been operating, producing the medium-Btu raw gas steam necessary for further processing into pipeline quality gas. Coal gasification technology is by means of the Lurgi process. The complex, estimated at about $2.1 billion, is diagrammed. Plant input and output is also shown. There are 125 million recoverable tons of lignite with sufficient reserves for expansion as input for gasification. The complex is composed of numerous processing units and a block flow diagram of the complex is given.

  2. Wabash River coal gasification repowering project -- first year operation experience

    SciTech Connect

    Troxclair, E.J.; Stultz, J.

    1997-12-31

    The Wabash River Coal Gasification Repowering Project (WRCGRP), a joint venture between Destec Energy, Inc. and PSI Energy, Inc., began commercial operation in November of 1995. The Project, selected by the United States Department of Energy (DOE) under the Clean Coal Program (Round IV) represents the largest operating coal gasification combined cycle plant in the world. This Demonstration Project has allowed PSI Energy to repower a 1950`s vintage steam turbine and install a new syngas fired combustion turbine to provide 262 MW (net) of electricity in a clean, efficient manner in a commercial utility setting while utilizing locally mined high sulfur Indiana bituminous coal. In doing so, the Project is also demonstrating some novel technology while advancing the commercialization of integrated coal gasification combined cycle technology. This paper discusses the first year operation experience of the Wabash Project, focusing on the progress towards achievement of the demonstration objectives.

  3. Imaging the Underground Coal Gasification Zone with Microgravity Surveys

    NASA Astrophysics Data System (ADS)

    Kotyrba, Andrzej; Kortas, Łukasz; Stańczyk, Krzysztof

    2015-06-01

    The paper describes results of microgravity measurements made on the surface over an underground geo reactor where experimental coal gasification was performed in a shallow seam of coal. The aim of the research was to determine whether, and to what extent, the microgravity method can be used to detect and image a coal gasification zone, especially caverns where the coal was burnt out. In theory, the effects of coal gasification process create caverns and cracks, e.g., zones of altered bulk density. Before the measurements, theoretical density models of completely and partially gasified coal were analysed. Results of the calculations of gravity field response showed that in both cases on the surface over the gasification zone there should be local gravimetric anomalies. Over the geo reactor, two series of gravimetric measurements prior to and after gasification were conducted. Comparison of the results of two measurement series revealed the presence of gravimetric anomalies that could be related to the cavern formation process. Data from these measurements were used to verify theoretical models. After the experiment, a small cavern was detected at the depth of the coal seam by the test borehole drilled in one of the anomalous areas.

  4. Update on the Great Plains Coal Gasification Project

    SciTech Connect

    Imler, D.L.

    1985-12-01

    The Great Plains Gasification Plant is the US's first commercial synthetic fuels project based on coal conversion. The ANG Coal Gasification Company is the administer of the Great Plains Coal Gasification Project for the United States Department of Energy. The Project is designed to convert 14 M TPD of North Dakota of lignite into 137.5 MM SCFD of pipeline quality synthetic natural gas (SNG). Located in Mercer County, North Dakota, the gasification plant, and an SNG pipeline. Some 12 years passed from the time the project was conceived unit it became a reality by producing SNG into the Northern Border pipeline in 1984 for use by millions of residential, commercial, and industrial consumers. In this paper, the basic processes utilized in the plant are presented. This is followed by a discussion of the start-up activities and schedule. Finally, some of the more interesting start-up problems are described.

  5. Solar coal gasification reactor with pyrolysis gas recycle

    DOEpatents

    Aiman, William R.; Gregg, David W.

    1983-01-01

    Coal (or other carbonaceous matter, such as biomass) is converted into a duct gas that is substantially free from hydrocarbons. The coal is fed into a solar reactor (10), and solar energy (20) is directed into the reactor onto coal char, creating a gasification front (16) and a pyrolysis front (12). A gasification zone (32) is produced well above the coal level within the reactor. A pyrolysis zone (34) is produced immediately above the coal level. Steam (18), injected into the reactor adjacent to the gasification zone (32), reacts with char to generate product gases. Solar energy supplies the energy for the endothermic steam-char reaction. The hot product gases (38) flow from the gasification zone (32) to the pyrolysis zone (34) to generate hot char. Gases (38) are withdrawn from the pyrolysis zone (34) and reinjected into the region of the reactor adjacent the gasification zone (32). This eliminates hydrocarbons in the gas by steam reformation on the hot char. The product gas (14) is withdrawn from a region of the reactor between the gasification zone (32) and the pyrolysis zone (34). The product gas will be free of tar and other hydrocarbons, and thus be suitable for use in many processes.

  6. Fixed-bed gasification research using US coals. Volume 8. Gasification of River King Illinois No. 6 bituminous coal

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-05-01

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) Group. This report is the eighth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of River King Illinois No. 6 bituminous coal. The period of gasification test was July 28 to August 19, 1983. 6 refs., 23 figs., 25 tabs.

  7. Hydrogen manufacture by Lurgi gasification of Oklahoma coal

    NASA Technical Reports Server (NTRS)

    1975-01-01

    Advantages and disadvantages of using the Lurgi gasification process to produce hydrogen from Oklahoma coal are listed. Special attention was given to the production of heat for the process; heat is generated by burning part of pretreated coal in the steam generator. Overall performance of the Lurgi process is summarized in tabular form.

  8. Pressurized pyrolysis and gasification of Chinese typical coal samples

    SciTech Connect

    Hanping Chen; Zhiwu Luo; Haiping Yang; Fudong Ju; Shihong Zhang

    2008-03-15

    This paper aims to understand the pyrolysis and gasification behavior of different Chinese coal samples at different pressures. First, the pyrolysis of four typical Chinese coals samples (Xiaolongtan brown coal, Shenfu bituminous coal, Pingzhai anthracite coal, and Heshan lean coal) were carried out using a pressurized thermogravimetric analyzer at ambient pressure and 3 MPa, respectively. The surface structure and elemental component of the resultant char were measured with an automated gas adsorption apparatus and element analyzer. It was observed that higher pressure suppressed the primary pyrolysis, while the secondary pyrolysis of coal particles was promoted. With respect to the resultant solid char, the carbon content increased while H content decreased; however, the pore structure varied greatly with increasing pressure for different coal samples. For Xiaolongtan brown coal (XLT) char, it decreased greatly, while it increased obviously for the other three char types. Then, the isothermal gasification behavior of solid char particles was investigated using an ambient thermal analyzer with CO{sub 2} as the gasifying agent at 1000{sup o}C. The gasification reactivity of solid char was decreased greatly with increasing pyrolysis pressure. However, the extent of change displayed a vital relation with the characteristics of the original coal sample. 26 refs., 5 figs., 5 tabs.

  9. Gasification of residual materials from coal liquefaction. Type III extended pilot plant evaluation of a pelletized and ground Kerr McGee mineral ash residue from SRC-I coal liquefaction process

    SciTech Connect

    Wu, C.M.; Robin, A.M.

    1984-02-01

    A Type III extended pilot plant evaluation of pelletized and ground Kerr McGee mineral ash residue, which was obtained from the liquefaction of Illinois No. 6 coal at the SRC-I coal liquefaction process pilot plant at Wilsonville, Alabama, was successfully completed at Texaco's Montebello Research Laboratory (MRL). A total of 60 tons of residue was gasified during three runs which were carried out at 950 psig in the MRL High Pressure Solids Gasification Unit II gasifier. The oxygen-to-residue ratio was varied to determine optimum operating conditions. The runs lasted from 6.9 hours to 56.3 hours and a total of 72.9 hours of on-stream time was accumulated. This work was authorized by DOE Delivery Order Number 9 under DOE contract DEAC-01-76ET-10137. It is part of a continuing project to evaluate residual materials from various DOE sponsored coal liquefaction projects to determine their suitability for conversion to hydrogen using one of the Texaco gasification processes. 5 figures, 5 tables.

  10. New projects for CCGTs with coal gasification (Review)

    NASA Astrophysics Data System (ADS)

    Olkhovskii, G. G.

    2016-10-01

    Perspectives of using coal in combined-cycle gas turbine units (CCGTs), which are significantly more efficient than steam power plants, have been associated with preliminary coal gasification for a long time. Due to gasification, purification, and burning the resulting synthesis gas at an increased pressure, there is a possibility to intensify the processes occurring in them and reduce the size and mass of equipment. Physical heat evolving from gasification can be used without problems in the steam circuit of a CCGT. The downside of these opportunities is that the unit becomes more complex and expensive, and its competitiveness is affected, which was not achieved for CCGT power plants with coal gasification built in the 1990s. In recent years, based on the experience with these CCGTs, several powerful CCGTs of the next generation, which used higher-output and cost-effective gas-turbine plants (GTPs) and more advanced systems of gasification and purification of synthesis gas, were either built or designed. In a number of cases, the system of gasification includes devices of CO vapor reforming and removal of the emitted CO2 at a high pressure prior to fuel combustion. Gasifiers with air injection instead of oxygen injection, which is common in coal chemistry, also find application. In this case, the specific cost of the power station considerably decreases (by 15% and more). In units with air injection, up to 40% air required for separation is drawn from the intermediate stage of the cycle compressor. The range of gasified coals has broadened. In order to gasify lignites in one of the projects, a transfer reactor was used. The specific cost of a CCGT with coal gasification rose in comparison with the period when such units started being designed, from 3000 up to 5500 dollars/kW.

  11. CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES

    SciTech Connect

    1999-10-01

    This is the progress report for the DOE grant DE-FG26-97FT97263 entitled, ''Catalytic Gasification of Coal Using Eutectic Salt Mixtures'' for the period April 1999 to October 1999. The project is being conducted jointly by Clark Atlanta University, the University of Tennessee Space Institute and Georgia Institute of Technology. The overall objectives of the project are to identify appropriate eutectic salt mixture catalysts for coal gasification; assess agglomeration tendency of catalyzed coal; evaluate various catalyst impregnation techniques to improve initial catalyst dispersion; evaluate effects of major process variables (such as temperature and system pressure) on coal gasification; evaluate the recovery, regeneration and recycle of the spent catalysts; and conduct thorough analysis and modeling of the gasification process to provide better understanding of the fundamental mechanisms and kinetics of the process. During this reporting period, free swelling index measurements of the coal, fixed-bed gasification experiments, kinetic modeling of the catalyzed gasification, and X-ray diffraction analysis of catalyst and gasified char samples were undertaken. The gasification experiments were carried out using two different eutectic salt mixtures of Li{sub 2}CO{sub 3}-Na{sub 2}CO{sub 3}-K{sub 2}CO{sub 3} (LNK) system and Na{sub 2}CO{sub 3}-K{sub 2}CO{sub 3} (NK) system. The gasification process followed a Langmuir-Hinshelwood type model. At 10 wt% of catalyst loading, the activation energy of the ternary catalyst system (LNK) was about half (98kJ/mol) the activation energy of the single catalyst system (K{sub 2}CO{sub 3}), which is about 170 kJ/ mole. The binary catalyst system (NK) showed activation energy of about 201 kJ/mol, which is slightly higher, compared to the K{sub 2}CO{sub 3} catalyst system. The ternary catalyst system was a much better eutectic catalyst system compared to the binary or single catalyst system. In general, a eutectic with a melting point

  12. Advanced Hydrogen Transport Membrane for Coal Gasification

    SciTech Connect

    Schwartz, Joseph; Porter, Jason; Patki, Neil; Kelley, Madison; Stanislowski, Josh; Tolbert, Scott; Way, J. Douglas; Makuch, David

    2015-12-23

    A pilot-scale hydrogen transport membrane (HTM) separator was built that incorporated 98 membranes that were each 24 inches long. This separator used an advanced design to minimize the impact of concentration polarization and separated over 1000 scfh of hydrogen from a hydrogen-nitrogen feed of 5000 scfh that contained 30% hydrogen. This mixture was chosen because it was representative of the hydrogen concentration expected in coal gasification. When tested with an operating gasifier, the hydrogen concentration was lower and contaminants in the syngas adversely impacted membrane performance. All 98 membranes survived the test, but flux was lower than expected. Improved ceramic substrates were produced that have small surface pores to enable membrane production and large pores in the bulk of the substrate to allow high flux. Pd-Au was chosen as the membrane alloy because of its resistance to sulfur contamination and good flux. Processes were developed to produce a large quantity of long membranes for use in the demonstration test.

  13. Refractory Degradation by Slag Attack in Coal Gasification

    DTIC Science & Technology

    2009-02-01

    chemicals and electric power. Feedstock materials such as coal , petroleum coke (petcoke), natural gas, or biomass contain numerous minerals and a...reacted with distinct microstructures are presented in Figure 5 and Figure 6. Coal slag on a grain agglomerate of both refractories remained on a...REFRACTORY DEGRADATION BY SLAG ATTACK IN COAL GASIFICATION Jinichiro Nakano 1,2 , Sridhar Seetharaman 1,2 , James Bennett 3 , Kyei-Sing

  14. In-situ coal-gasification data look promising

    SciTech Connect

    Not Available

    1980-07-21

    According to a report given at the 6th Underground Coal Conversion Symposium (Afton, Oklahoma 1980), the Hoe Creek No. 3 underground coal-gasification experiments Oil Gas J. 77 sponsored by the U.S. Department of Energy and the Gas Research Institute and directed by the University of California Lawrence Livermore Laboratory demonstrated the feasibility of in-situ coal conversion and featured the use of a directionally drilled channel to connect the injection and production wells rather than the reverse-burn ordinarily used to produce the connecting channel. In the test, 2816 cu m of coal weighing (APPROX) 4200 tons was consumed, with (APPROX) 18% of the product gas escaping through the overburden or elsewhere. When air injection was used, the average heating value was 217 Btu/std cu ft. The average thermal efficiency of the burn was 65%, and the average gas composition was 35% hydrogen, 5% methane, 11% carbon monoxide, and 44% carbon dioxide. Subsidence occurred after completion of the test. The Uniwell gasification method, scheduled for use in the final experiment in the Deep-1 series of underground coal-gasification tests in Wyoming, seeks to prevent subsidence by use of concentric pipes which are inserted into the vertical well to control the combustion zone. Underground coal-gasification prospects and the mechanics of subsidence are discussed.

  15. Development program to support industrial coal gasification. Quarterly report 1

    SciTech Connect

    1982-01-15

    The Development Program to Support Industrial Coal Gasification is on schedule. The efforts have centered on collecting background information and data, planning, and getting the experimental program underway. The three principal objectives in Task I-A were accomplished. The technical literature was reviewed, the coals and binders to be employed were selected, and tests and testing equipment to be used in evaluating agglomerates were developed. The entire Erie Mining facility design was reviewed and a large portion of the fluidized-bed coal gasification plant design was completed. Much of the work in Task I will be experimental. Wafer-briquette and roll-briquette screening tests will be performed. In Task II, work on the fluidized-bed gasification plant design will be completed and work on a plant design involving entrained-flow gasifiers will be initiated.

  16. CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES

    SciTech Connect

    1998-10-01

    This progress report on the Department of Energy project DE-FG-97FT97263 entitled, ''Catalytic Gasification of Coal Using Eutectic Salt Mixtures,'' covers the period April-September 1998. The specific aims of the project for this period were to identify appropriate eutectic salt mixture catalysts for the gasification of Illinois No.6 coal, evaluate various impregnation or catalyst addition methods to improve catalyst dispersion, and evaluate gasification performance in a bench-scale fixed bed reactor. The project is being conducted jointly by Clark Atlanta University (CAU), the University of Tennessee Space Institute (UTSI) and the Georgia Institute of Technology (Georgia Tech) with CAU as the prime contractor. Several single salt catalysts and binary and ternary eutectic catalysts were investigated at Clark Atlanta University. Physical mixing and incipient wetness methods were investigated as catalyst addition techniques. Gasification was carried out using TGA at CAU and UTSI and with a fixed-bed reactor at UTSI. The results showed better gasification activity in the presence of the catalysts tested. The eutectic salt studies showed clear agreement between the melting points of the prepared eutectics and reported literature values. The order of catalytic activity observed was ternary > binary > single salt. With the soluble single salt catalysts, the incipient wetness method was found to give better results than physical mixing technique. Also, catalyst preparation conditions such as catalyst loading, drying time and temperature were found to influence the gasification rate. Based on the Clark Atlanta University studies on Task 1, the project team selected the 43.5%Li{sub 2}CO{sub 3}-31.5%Na{sub 2}CO{sub 3}-25%K{sub 2}CO{sub 3} ternary eutectic and the 29%Na{sub 2}CO{sub 3}-71%K{sub 2}CO{sub 3} and 2.3%KNO{sub 3}-97.7%K{sub 2}CO{sub 3} binary eutectic for the fixed bed studies at UTSI. The eutectic salts were found to be highly insoluble in aqueous medium. As a

  17. CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES

    SciTech Connect

    2000-04-01

    This progress report on the Department of Energy project DE-FG-97FT97263 entitled, ''Catalytic Gasification of Coal Using Eutectic Salt Mixtures'', covers the period April-September 1998. The specific aims of the project for this period were to identify appropriate eutectic salt mixture catalysts for the gasification of Illinois No.6 coal, evaluate various impregnation or catalyst addition methods to improve catalyst dispersion, and evaluate gasification performance in a bench-scale fixed bed reactor. The project is being conducted jointly by Clark Atlanta University (CAU), the University of Tennessee Space Institute (UTSI) and the Georgia Institute of Technology (Georgia Tech) with CAU as the prime contractor. Several single salt catalysts and binary and ternary eutectic catalysts were investigated at Clark Atlanta University. Physical mixing and incipient wetness methods were investigated as catalyst addition techniques. Gasification was carried out using TGA at CAU and UTSI and with a fixed-bed reactor at UTSI. The results showed better gasification activity in the presence of the catalysts tested. The eutectic salt studies showed clear agreement between the melting points of the prepared eutectics and reported literature values. The order of catalytic activity observed was ternary > binary > single salt. With the soluble single salt catalysts, the incipient wetness method was found to give better results than physical mixing technique. Also, catalyst preparation conditions such as catalyst loading, drying time and temperature were found to influence the gasification rate. Based on the Clark Atlanta University studies on Task 1, the project team selected the 43.5%Li{sub 2}CO{sub 3}-31.5%Na{sub 2}CO{sub 3}-25%K{sub 2}CO{sub 3} ternary eutectic and the 29%Na{sub 2}CO{sub 3}-71%K{sub 2}CO{sub 3} and 2.3% KNO{sub 3}-97.7%K{sub 2}CO{sub 3} binary eutectic for the fixed bed studies at UTSI. The eutectic salts were found to be highly insoluble in aqueous medium. As a

  18. CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES

    SciTech Connect

    Unknown

    1999-04-01

    The project, ''Catalytic Gasification of Coal Using Eutectic Salt Mixtures'', is being conducted jointly by Clark Atlanta University (CAU), the University of Tennessee Space Institute (UTSI) and the Georgia Institute of Technology (GT). The aims of the project are to: identify appropriate eutectic salt mixture catalysts for the gasification of Illinois No.6 coal; evaluate various impregnation or catalyst addition methods to improve catalyst dispersion; evaluate effects of major process variables (e.g., temperature, system pressure, etc.) on coal gasification; evaluate the recovery, regeneration and recycle of the spent catalysts in a bench-scale fixed bed reactor; and conduct thorough analysis and modeling of the gasification process to provide a better understanding of the fundamental mechanisms and kinetics of the process. The eutectic catalysts increased gasification rate significantly. The methods of catalyst preparation and addition had significant effect on the catalytic activity and coal gasification. The incipient wetness method gave more uniform catalyst distribution than that of physical mixing for the soluble catalysts resulting in higher gasification rates for the incipient wetness samples. The catalytic activity increased by varying degrees with catalyst loading. The above results are especially important since the eutectic catalysts (with low melting points) yield significant gasification rates even at low temperatures. Among the ternary eutectic catalysts studied, the system 39% Li{sub 2}CO{sub 3}-38.5% Na{sub 2}CO{sub 3}-22.5% Rb{sub 2}CO{sub 3} showed the best activity and will be used for further bench scale fixed-bed gasification reactor in the next period. Based on the Clark Atlanta University studies in the previous reporting period, the project team selected the 43.5% Li{sub 2}CO{sub 3}-31.5% Na{sub 2}CO{sub 3}-25% K{sub 2}CO{sub 3} ternary eutectic and the 29% Na{sub 2}CO{sub 3}-71% K{sub 2}CO{sub 3} binary eutectic for the fixed-bed studies

  19. Flow Simulation and Optimization of Plasma Reactors for Coal Gasification

    NASA Astrophysics Data System (ADS)

    Ji, Chunjun; Zhang, Yingzi; Ma, Tengcai

    2003-10-01

    This paper reports a 3-d numerical simulation system to analyze the complicated flow in plasma reactors for coal gasification, which involve complex chemical reaction, two-phase flow and plasma effect. On the basis of analytic results, the distribution of the density, temperature and components' concentration are obtained and a different plasma reactor configuration is proposed to optimize the flow parameters. The numerical simulation results show an improved conversion ratio of the coal gasification. Different kinds of chemical reaction models are used to simulate the complex flow inside the reactor. It can be concluded that the numerical simulation system can be very useful for the design and optimization of the plasma reactor.

  20. Fixed-bed gasification research using US coals. Volume 17. Gasification and liquids recovery of four US coals

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-12-01

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and government agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) group. This report is the seventeenth in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This report describes the gasification and pyrolysis liquids recovery test for four different coals: Illinois No. 6, SUFCO, Indianhead lignite, and Hiawatha. This test series spanned from July 15, 1985, through July 28, 1985. 4 refs., 16 figs., 19 tabs.

  1. Fixed-bed gasification research using US coals. Volume 12. Gasification of Absaloka/Robinson subbituminous coal

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-05-01

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial particpants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) Group. This report is the twelfth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. this specific reports describes the gasification of Absaloka/Robinson subbituminous coal. This volume covers the test period June 18, 1984 to June 30, 1984. 4 refs., 20 figs., 18 tabs.

  2. Dry coal feeder development program at Ingersoll-Rand Research, Incorporated. [for coal gasification systems

    NASA Technical Reports Server (NTRS)

    Mistry, D. K.; Chen, T. N.

    1977-01-01

    A dry coal screw feeder for feeding coal into coal gasification reactors operating at pressures up to 1500 psig is described. Results on the feeder under several different modes of operation are presented. In addition, three piston feeder concepts and their technical and economical merits are discussed.

  3. Catalytic Gasification of Coal using Eutectic Salt Mixtures

    SciTech Connect

    Atul Sheth; Pradeep Agrawal; Yaw D. Yeboah.

    1998-12-04

    The objectives of this study are to: identify appropriate eutectic salt mixture catalysts for coal gasification; assess agglomeration tendency of catalyzed coal; evaluate various catalyst impregnation techniques to improve initial catalyst dispersion; evaluate effects of major process variables (such as temperature, system pressure, etc.) on coal gasification; evaluate the recovery, regeneration and recycle of the spent catalysts; and conduct an analysis and modeling of the gasification process to provide better understanding of the fundamental mechanisms and kinetics of the process. A review of the collected literature was carried out. The catalysts which have been used for gasification can be roughly classified under the following five groups: alkali metal salts; alkaline earth metal oxides and salts; mineral substances or ash in coal; transition metals and their oxides and salts; and eutectic salt mixtures. Studies involving the use of gasification catalysts have been conducted. However, most of the studies focused on the application of individual catalysts. Only two publications have reported the study of gasification of coal char in CO2 and steam catalyzed by eutectic salt mixture catalysts. By using the eutectic mixtures of salts that show good activity as individual compounds, the gasification temperature can be reduced possibly with still better activity and gasification rates due to improved dispersion of the molten catalyst on the coal particles. For similar metal/carbon atomic ratios, eutectic catalysts were found to be consistently more active than their respective single salts. But the exact roles that the eutectic salt mixtures play in these are not well understood and details of the mechanisms remain unclear. The effects of the surface property of coals and the application methods of eutectic salt mixture catalysts with coal chars on the reactivity of gasification will be studied. Based on our preliminary evaluation of the literature, a ternary

  4. Preparation and gasification of a Thailand coal-water fuel

    SciTech Connect

    Ness, R.O. Jr.; Anderson, C.M.; Musich, M.A.; Richter, J.J.; Dewall, R.A.; Young, B.C.; Nakanart, A.

    1996-12-31

    In response to an inquiry by the Department of Mineral Resources (DMR) in Thailand, the Energy and Environmental Research Center (EERC) prepared a four-task program to assess the responsiveness of Wiang Haeng coal to the temperature and pressure conditions of hot-water drying (HWD). The results indicate that HWD made several improvements in the coal, notably increases in heating value and carbon content and reductions in equilibrium moisture and oxygen content. The equilibrium moisture content decreased from 37.4 wt% for the raw coal to about 20 wt% for the HWD coals. The energy density, determined at 500 cP, indicates an increase from 4450 to 6650 Btu/lb by hydrothermal treatment. Raw and HWD coal were then gasified at various mild gasification conditions of 700 C and 30 psig. The tests indicated that the coal is probably similar to other low-rank coals and will produce high levels of hydrogen and be fairly reactive.

  5. Optimization Review, Fairfield Coal Gasification Plant Superfund Site, Fairfield, Iowa

    EPA Pesticide Factsheets

    The Fairfield Coal Gasification Plant (FCGP) also known as the Fairfield Former Manufactured Gas Plant (MGP) is located in the southwest 1/4 of the southeast 1/4, Section 26, Township 72 North, Range 10 West of Jefferson County, Iowa.

  6. Investigating the Integration of a Solid Oxide Fuel Cell and a Gas Turbine System with Coal Gasification Technologies

    DTIC Science & Technology

    2001-09-01

    conceptually integrate the hybrid power system with existing and imminent coal gasification technologies. The gasification technologies include the Kellogg...Brown Root (KBR) Transport Reactor and entrained coal gasification . Parametric studies will be performed wherein pertinent fuel cell stack process...dependent variables of interest. Coal gasification data and a proven SOFC model will be used to test the theoretical integration. Feasibility and

  7. Effect of petroleum coke addition on coal gasification

    NASA Astrophysics Data System (ADS)

    Sinnathambi, Chandra Mohan; Najib, Nur Khadijah Mohamad

    2014-10-01

    The main fuel for power generation is combustion of coal and/or natural gas. Natural gas is expensive but clean and less problematic, whereas coal is the reverse of natural gas. Natural gas resources are expected to last until 2020 where else coal has another 200 years expectancy. To replace the natural gas, synthetic gas (syngas) can be used as a substitute fuel. Syngas can be produced using coal as fuel. In this study we blend petcoke, a cheap solid carboneous fuel as an alternative to coal for the production of syngas using a 30 Kwattheat bubbling fluidized bed gasifier. The equivalent ratio (ER) was set at 2.8 and a gasification temperature was maintained between 680 to 710°C by manipulating between the feed flow rates and fluidizing medium. This condition was chosen as it proved to be the optimum based on the work by the same group. Various blend of coal:petcoke between 0 to 100% was analyzed. It was found that a 20:80, petcoke to coal gives a good correlation with 100% coal gasification.

  8. Science and Technology Gaps in Underground Coal Gasification

    SciTech Connect

    Upadhye, R; Burton, E; Friedmann, J

    2006-06-27

    Underground coal gasification (UCG) is an appropriate technology to economically access the energy resources in deep and/or unmineable coal seams and potentially to extract these reserves through production of synthetic gas (syngas) for power generation, production of synthetic liquid fuels, natural gas, or chemicals. India is a potentially good area for underground coal gasification. India has an estimated amount of about 467 billion British tons (bt) of possible reserves, nearly 66% of which is potential candidate for UCG, located at deep to intermediate depths and are low grade. Furthermore, the coal available in India is of poor quality, with very high ash content and low calorific value. Use of coal gasification has the potential to eliminate the environmental hazards associated with ash, with open pit mining and with greenhouse gas emissions if UCG is combined with re-injection of the CO{sub 2} fraction of the produced gas. With respect to carbon emissions, India's dependence on coal and its projected rapid rise in electricity demand will make it one of the world's largest CO{sub 2} producers in the near future. Underground coal gasification, with separation and reinjection of the CO{sub 2} produced by the process, is one strategy that can decouple rising electricity demand from rising greenhouse gas contributions. UCG is well suited to India's current and emerging energy demands. The syngas produced by UCG can be used to generate electricity through combined cycle. It can also be shifted chemically to produce synthetic natural gas (e.g., Great Plains Gasification Plant in North Dakota). It may also serve as a feedstock for methanol, gasoline, or diesel fuel production and even as a hydrogen supply. Currently, this technology could be deployed in both eastern and western India in highly populated areas, thus reducing overall energy demand. Most importantly, the reduced capital costs and need for better surface facilities provide a platform for rapid

  9. Coal gasification. Quarterly report, April-June 1979

    SciTech Connect

    1980-04-01

    In DOE's program for the conversion of coal to gaseous fuels both high-and low-Btu gasification processes are being developed. High-Btu gas can be distributed economically to consumers in the same pipeline systems now used to carry natural gas. Low-Btu gas, the cheapest of the gaseous fuels produced from coal, can be used economically only on site, either for electric power generation or by industrial and petrochemical plants. High-Btu natural gas has a heating value of 950 to 1000 Btu per standard cubic foot, is composed essentially of methane, and contains virtually no sulfur, carbon monoxide, or free hydrogen. The conversion of coal to High-Btu gas requires a chemical and physical transformation of solid coal. Coals have widely differing chemical and physical properties, depending on where they are mined, and are difficult to process. Therefore, to develop the most suitable techniques for gasifying coal, DOE, together with the American Gas Association (AGA), is sponsoring the development of several advanced conversion processes. Although the basic coal-gasification chemical reactions are the same for each process, each of the processes under development have unique characteristics. A number of the processes for converting coal to high-Btu gas have reached the pilot plant Low-Btu gas, with a heating value of up to 350 Btu per standard cubic foot, is an economical fuel for industrial use as well as for power generation in combined gas-steam turbine power cycles. Because different low-Btu gasification processes are optimum for converting different types of coal, and because of the need to provide commercially acceptable processes at the earliest possible date, DOE is sponsoring the concurrent development of several basic types of gasifiers (fixed-bed, fluidized-bed, and entrained-flow).

  10. Agglomerating combustor-gasifier method and apparatus for coal gasification

    DOEpatents

    Chen, Joseph L. P.; Archer, David H.

    1976-09-21

    A method and apparatus for gasifying coal wherein the gasification takes place in a spout fluid bed at a pressure of about 10 to 30 atmospheres and a temperature of about 1800.degree. to 2200.degree.F and wherein the configuration of the apparatus and the manner of introduction of gases for combustion and fluidization is such that agglomerated ash can be withdrawn from the bottom of the apparatus and gas containing very low dust loading is produced. The gasification reaction is self-sustaining through the burning of a stoichiometric amount of coal with air in the lower part of the apparatus to form the spout within the fluid bed. The method and apparatus are particularly suitable for gasifying coarse coal particles.

  11. Design and economics of a lignite-to-SNG (substitute natural gas) facility using Lurgi gasifiers for lignite gasification and the Texaco Partial Oxidation Process to gasify Lurgi by-product liquids. Final topical report, April 1985-November 1985

    SciTech Connect

    Smith, J.T.; Smelser, S.C.

    1985-01-01

    A design and cost estimate was prepared for a 250 billion Btu/day lignite-to-SNG plant that uses Lurgi dry-bottom gasifiers to gasify lignite and the Texaco Partial Oxidation (POX) process to gasify the various hydrocarbon liquids produced by the Lurgi process. Also presented are plant performance and economic comparisons between this plant design and a Base Case design prepared previously in which the Lurgi by-product liquids are burned in boilers and superheaters for steam production. The cost-of-gas for the Study Case is approximately 1.5% higher than the cost-of-gas for the Base Case. It is slightly more economical to burn Lurgi liquids than to gasify them in an auxiliary unit, primarily because if liquids are gasified, additional coal-fired boilers are required for generation of process steam and these are substantially more expensive than boilers fired with liquid fuel.

  12. Integrated coal cleaning, liquefaction, and gasification process

    DOEpatents

    Chervenak, Michael C.

    1980-01-01

    Coal is finely ground and cleaned so as to preferentially remove denser ash-containing particles along with some coal. The resulting cleaned coal portion having reduced ash content is then fed to a coal hydrogenation system for the production of desirable hydrocarbon gases and liquid products. The remaining ash-enriched coal portion is gasified to produce a synthesis gas, the ash is removed from the gasifier usually as slag, and the synthesis gas is shift converted with steam and purified to produce the high purity hydrogen needed in the coal hydrogenation system. This overall process increases the utilization of as-mined coal, reduces the problems associated with ash in the liquefaction-hydrogenation system, and permits a desirable simplification of a liquids-solids separation step otherwise required in the coal hydrogenation system.

  13. Calderon coal gasification Process Development Unit design and test program

    SciTech Connect

    Calderon, A.; Madison, E.; Probert, P.

    1992-01-01

    The Process Development Unit (PDU) was designed and constructed to demonstrate the novel Calderon gasification/hot gas cleanup process. in the process, run-of-mine high sulfur coal is first pyrolyzed to recover a rich gas (medium Btu gas), after which the resulting char is subjected to airblown gasification to yield a lean gas (low Btu gas). The process incorporates a proprietary integrated system for the conversion of coal to gases and for the hot cleanup of the gases which removes both particulate and sulfur components of the gaseous products. The yields are: a syngas (CO and H[sub 2] mix) suitable for further conversion to liquid fuel (e.g. methanol/gasoline), and a lean gas suitable to fuel the combustion turbine of a combined cycle power generation plant with very low levels of NO[sub x] (15 ppmv). The fused slag (from the gasified char ash content) and the sulfur recovered during the hot gas cleanup will be sold as by-products. The small quantity of spent sorbent generated will be combined with the coal feed as a fluxing agent for the slag. The small quantity of wastewater from slag drainings and steam generation blowdown will be mixed with the coal feed for disposal. The Calderon gasification/hot gas cleanup, which is a completely closed system, operates at a pressure suitable for combined cycle power generation.

  14. Calderon coal gasification Process Development Unit design and test program

    SciTech Connect

    Calderon, A.; Madison, E.; Probert, P.

    1992-11-01

    The Process Development Unit (PDU) was designed and constructed to demonstrate the novel Calderon gasification/hot gas cleanup process. in the process, run-of-mine high sulfur coal is first pyrolyzed to recover a rich gas (medium Btu gas), after which the resulting char is subjected to airblown gasification to yield a lean gas (low Btu gas). The process incorporates a proprietary integrated system for the conversion of coal to gases and for the hot cleanup of the gases which removes both particulate and sulfur components of the gaseous products. The yields are: a syngas (CO and H{sub 2} mix) suitable for further conversion to liquid fuel (e.g. methanol/gasoline), and a lean gas suitable to fuel the combustion turbine of a combined cycle power generation plant with very low levels of NO{sub x} (15 ppmv). The fused slag (from the gasified char ash content) and the sulfur recovered during the hot gas cleanup will be sold as by-products. The small quantity of spent sorbent generated will be combined with the coal feed as a fluxing agent for the slag. The small quantity of wastewater from slag drainings and steam generation blowdown will be mixed with the coal feed for disposal. The Calderon gasification/hot gas cleanup, which is a completely closed system, operates at a pressure suitable for combined cycle power generation.

  15. Method for gasification of deep, thin coal seams

    DOEpatents

    Gregg, David W.

    1982-01-01

    A method of gasification of coal in deep, thin seams by using controlled bending subsidence to confine gas flow to a region close to the unconsumed coal face. The injection point is moved sequentially around the perimeter of a coal removal area from a production well to sweep out the area to cause the controlled bending subsidence. The injection holes are drilled vertically into the coal seam through the overburden or horizontally into the seam from an exposed coal face. The method is particularly applicable to deep, thin seams found in the eastern United States and at abandoned strip mines where thin seams were surface mined into a hillside or down a modest dip until the overburden became too thick for further mining.

  16. Method for gasification of deep, thin coal seams. [DOE patent

    DOEpatents

    Gregg, D.W.

    1980-08-29

    A method of gasification of coal in deep, thin seams by using controlled bending subsidence to confine gas flow to a region close to the unconsumed coal face is given. The injection point is moved sequentially around the perimeter of a coal removal area from a production well to sweep out the area to cause the controlled bending subsidence. The injection holes are drilled vertically into the coal seam through the overburden or horizontally into the seam from an exposed coal face. The method is particularly applicable to deep, thin seams found in the eastern United States and at abandoned strip mines where thin seams were surface mined into a hillside or down a modest dip until the overburden became too thick for further mining.

  17. Coal Integrated Gasification Fuel Cell System Study

    SciTech Connect

    Gregory Wotzak; Chellappa Balan; Faress Rahman; Nguyen Minh

    2003-08-01

    The pre-baseline configuration for an Integrated Gasification Fuel Cell (IGFC) system has been developed. This case uses current gasification, clean-up, gas turbine, and bottoming cycle technologies together with projected large planar Solid Oxide Fuel Cell (SOFC) technology. This pre-baseline case will be used as a basis for identifying the critical factors impacting system performance and the major technical challenges in implementing such systems. Top-level system requirements were used as the criteria to evaluate and down select alternative sub-systems. The top choice subsystems were subsequently integrated to form the pre-baseline case. The down-selected pre-baseline case includes a British Gas Lurgi (BGL) gasification and cleanup sub-system integrated with a GE Power Systems 6FA+e gas turbine and the Hybrid Power Generation Systems planar Solid Oxide Fuel Cell (SOFC) sub-system. The overall efficiency of this system is estimated to be 43.0%. The system efficiency of the pre-baseline system provides a benchmark level for further optimization efforts in this program.

  18. Combined cycle power plant incorporating coal gasification

    DOEpatents

    Liljedahl, Gregory N.; Moffat, Bruce K.

    1981-01-01

    A combined cycle power plant incorporating a coal gasifier as the energy source. The gases leaving the coal gasifier pass through a liquid couplant heat exchanger before being used to drive a gas turbine. The exhaust gases of the gas turbine are used to generate both high pressure and low pressure steam for driving a steam turbine, before being exhausted to the atmosphere.

  19. Gasification of high ash, high ash fusion temperature bituminous coals

    DOEpatents

    Liu, Guohai; Vimalchand, Pannalal; Peng, WanWang

    2015-11-13

    This invention relates to gasification of high ash bituminous coals that have high ash fusion temperatures. The ash content can be in 15 to 45 weight percent range and ash fusion temperatures can be in 1150.degree. C. to 1500.degree. C. range as well as in excess of 1500.degree. C. In a preferred embodiment, such coals are dealt with a two stage gasification process--a relatively low temperature primary gasification step in a circulating fluidized bed transport gasifier followed by a high temperature partial oxidation step of residual char carbon and small quantities of tar. The system to process such coals further includes an internally circulating fluidized bed to effectively cool the high temperature syngas with the aid of an inert media and without the syngas contacting the heat transfer surfaces. A cyclone downstream of the syngas cooler, operating at relatively low temperatures, effectively reduces loading to a dust filtration unit. Nearly dust- and tar-free syngas for chemicals production or power generation and with over 90%, and preferably over about 98%, overall carbon conversion can be achieved with the preferred process, apparatus and methods outlined in this invention.

  20. 300 MW combined-cycle plant with integrated coal gasification

    SciTech Connect

    Kehlhofer, R.H.

    1984-09-01

    The main obstacle to further expansion of the combined cycle principle is its lack of fuel flexibility. To this day, gas turbines are still limited to gaseous or liquid fuels. This paper shows a viable way to add a cheap solid fuel, coal, to the list. The plant system in question is a 2 X 150 MW combined-cycle plant of BBC Brown Boveri with integrated coal gasification plant of British Gas/Lurgi. The main point of interest is that All the individual components of the power plant described in this paper have proven their worth commercially. It is therefore not a pilot plant but a viable commercial proposition.

  1. Mass balances for underground coal gasification in steeply dipping beds

    SciTech Connect

    Lindeman, R.; Ahner, P.; Davis, B.E.

    1980-01-01

    Two different mass balances were used during the recent underground coal gasification tests conducted in steeply dipping coal beds at Rawlins, Wyoming. The combination of both mass balances proved extremely useful in interpreting the test results. One mass balance which assumed char could be formed underground required the solution of 3 simultaneous equations. The assumption of no char decouples the 3 equations in the other mass balance. Both mass balance results are compared to the test data to provide an interpretation of the underground process.

  2. Plant design and economic analysis for solar coal gasification

    SciTech Connect

    Aiman, W.R.; Thorsness, C.B.; Gregg, D.W.

    1981-04-09

    The advantage of the solar coal gasification (SCG) method, compared to a similar Lurgi plant, is conservation of coal; 40% more product can be produced from a given amount of coal. The primary detriment of SCG is an 8 h/day operation; which leads to a higher plant investment for a given annual production. This higher plant investment is twice as important as the cost of the heliostat field. Providing excess heliostat capacity to maximize the output of the processing units probably is economically justified. Operating costs are lower for SCG, but capital costs are higher. In the future, as coal costs increase relative to investment costs, the SCG plant will become more economical than the Lurgi plant.

  3. Encoal mild coal gasification project: Final design modifications report

    SciTech Connect

    1997-07-01

    The design, construction and operation Phases of the Encoal Mild Coal Gasification Project have been completed. The plant, designed to process 1,000 ton/day of subbituminous Power River Basin (PRB) low-sulfur coal feed and to produce two environmentally friendly products, a solid fuel and a liquid fuel, has been operational for nearly five years. The solid product, Process Derived Fuel (PDF), is a stable, low-sulfur, high-Btu fuel similar in composition and handling properties to bituminous coal. The liquid product, Coal Derived Liquid (CDL), is a heavy, low-sulfur, liquid fuel similar in properties to heavy industrial fuel oil. Opportunities for upgrading the CDL to higher value chemicals and fuels have been identified. Significant quantities of both PDF and CDL have been delivered and successfully burned in utility and industrial boilers. A summary of the Project is given.

  4. The ENCOAL Mild Coal Gasification Project, A DOE Assessment

    SciTech Connect

    National Energy Technology Laboratory

    2002-03-15

    This report is a post-project assessment of the ENCOAL{reg_sign} Mild Coal Gasification Project, which was selected under Round III of the U.S. Department of Energy (DOE) Clean Coal Technology (CCT) Demonstration Program. The CCT Demonstration Program is a government and industry cofunded technology development effort to demonstrate a new generation of innovative coal utilization processes in a series of commercial-scale facilities. The ENCOAL{reg_sign} Corporation, a wholly-owned subsidiary of Bluegrass Coal Development Company (formerly SMC Mining Company), which is a subsidiary of Ziegler Coal Holding Company, submitted an application to the DOE in August 1989, soliciting joint funding of the project in the third round of the CCT Program. The project was selected by DOE in December 1989, and the Cooperative Agreement (CA) was approved in September 1990. Construction, commissioning, and start-up of the ENCOAL{reg_sign} mild coal gasification facility was completed in June 1992. In October 1994, ENCOAL{reg_sign} was granted a two-year extension of the CA with the DOE, that carried through to September 17, 1996. ENCOAL{reg_sign} was then granted a six-month, no-cost extension through March 17, 1997. Overall, DOE provided 50 percent of the total project cost of $90,664,000. ENCOAL{reg_sign} operated the 1,000-ton-per-day mild gasification demonstration plant at Triton Coal Company's Buckskin Mine near Gillette, Wyoming, for over four years. The process, using Liquids From Coal (LFC{trademark}) technology originally developed by SMC Mining Company and SGI International, utilizes low-sulfur Powder River Basin (PRB) coal to produce two new fuels, Process-Derived Fuel (PDF{trademark}) and Coal-Derived Liquids (CDL{trademark}). The products, as alternative fuel sources, are capable of significantly lowering current sulfur emissions at industrial and utility boiler sites throughout the nation thus reducing pollutants causing acid rain. In support of this overall objective

  5. Fixed-bed gasification research using US coals. Volume 11. Gasification of Minnesota peat. [Peat pellets and peat sods

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-05-01

    A single-staged, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a coooperative effort by private industrial participants and governmental agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) Group. This report is the eleventh volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific report describes the gasification of peat pellets and peat sods during 3 different test periods. 2 refs., 20 figs., 13 tabs.

  6. Temporal measurements and kinetics of selenium release during coal combustion and gasification in a fluidized bed.

    PubMed

    Shen, Fenghua; Liu, Jing; Zhang, Zhen; Yang, Yingju

    2016-06-05

    The temporal release of selenium from coal during combustion and gasification in a fluidized bed was measured in situ by an on-line analysis system of trace elements in flue gas. The on-line analysis system is based on an inductively coupled plasma optical emission spectroscopy (ICP-OES), and can measure concentrations of trace elements in flue gas quantitatively and continuously. The results of on-line analysis suggest that the concentration of selenium in flue gas during coal gasification is higher than that during coal combustion. Based on the results of on-line analysis, a second-order kinetic law r(x)=0.94e(-26.58/RT)(-0.56 x(2) -0.51 x+1.05) was determined for selenium release during coal combustion, and r(x)=11.96e(-45.03/RT)(-0.53 x(2) -0.56 x+1.09) for selenium release during coal gasification. These two kinetic laws can predict respectively the temporal release of selenium during coal combustion and gasification with an acceptable accuracy. Thermodynamic calculations were conducted to predict selenium species during coal combustion and gasification. The speciation of selenium in flue gas during coal combustion differs from that during coal gasification, indicating that selenium volatilization is different. The gaseous selenium species can react with CaO during coal combustion, but it is not likely to interact with mineral during coal gasification.

  7. Dynamic simulation models for selective sulfur removal in coal gasification systems. Final report

    SciTech Connect

    Vysniauskas, T.; Sim, W.D.

    1985-07-01

    A study was conducted, under EPRI Agreement RP1038-6, to investigate the feasibility of using computer simulation models to predict the steady-state and transient behavior of selective acid gas treating units. One of the prime objectives was to determine whether these models could be used to simulate the acid gas absorption units in coal gasification-combined cycle (GCC) power plants. Two dynamic simulation models were investigated; one model was developed by S-Cubed (formerly Systems, Science and Software) and the other was an in-house program developed by Hyprotech Ltd. These models were tailored specifically for the Norton Co. SELEXOL process for this study and incorporated an empirically fitted property package to represent the solvent. Both models used the same property package and were tested against SELEXOL plant data provided from the Bi-Gas pilot plant in Homer City, Pennsylvania, the Texaco pilot plant in Montebello, California and the TVA pilot plant in Muscle Shoals, Alabama. The results of this study are presented in this report. Although there were inconsistencies in some of the plant data, the models appeared to compare favorably with the plant data. The S-Cubed and Hyprotech model yielded nearly identical results when tested against the Bi-Gas plant data. Overall, the Hyprotech model proved to be faster than the S-Cubed version by about an order of magnitude and therefore offered the more attractive option for general simulation applications. However, further work is still needed to improve the solvent property predictions in the model. 7 refs.

  8. Plasma-enhanced gasification of low-grade coals for compact power plants

    NASA Astrophysics Data System (ADS)

    Uhm, Han S.; Hong, Yong C.; Shin, Dong H.; Lee, Bong J.

    2011-10-01

    A high temperature of a steam torch ensures an efficient gasification of low-grade coals, which is comparable to that of high-grade coals. Therefore, the coal gasification system energized by microwaves can serve as a moderately sized power plant due to its compact and lightweight design. This plasma power plant of low-grade coals would be useful in rural or sparsely populated areas without access to a national power grid.

  9. Gas core reactors for coal gasification

    NASA Technical Reports Server (NTRS)

    Weinstein, H.

    1976-01-01

    The concept of using a gas core reactor to produce hydrogen directly from coal and water is presented. It is shown that the chemical equilibrium of the process is strongly in favor of the production of H2 and CO in the reactor cavity, indicating a 98% conversion of water and coal at only 1500 K. At lower temperatures in the moderator-reflector cooling channels the equilibrium strongly favors the conversion of CO and additional H2O to CO2 and H2. Furthermore, it is shown the H2 obtained per pound of carbon has 23% greater heating value than the carbon so that some nuclear energy is also fixed. Finally, a gas core reactor plant floating in the ocean is conceptualized which produces H2, fresh water and sea salts from coal.

  10. Heat exchanger for coal gasification process

    DOEpatents

    Blasiole, George A.

    1984-06-19

    This invention provides a heat exchanger, particularly useful for systems requiring cooling of hot particulate solids, such as the separated fines from the product gas of a carbonaceous material gasification system. The invention allows effective cooling of a hot particulate in a particle stream (made up of hot particulate and a gas), using gravity as the motive source of the hot particulate. In a preferred form, the invention substitutes a tube structure for the single wall tube of a heat exchanger. The tube structure comprises a tube with a core disposed within, forming a cavity between the tube and the core, and vanes in the cavity which form a flow path through which the hot particulate falls. The outside of the tube is in contact with the cooling fluid of the heat exchanger.

  11. Method for using fast fluidized bed dry bottom coal gasification

    DOEpatents

    Snell, George J.; Kydd, Paul H.

    1983-01-01

    Carbonaceous solid material such as coal is gasified in a fast fluidized bed gasification system utilizing dual fluidized beds of hot char. The coal in particulate form is introduced along with oxygen-containing gas and steam into the fast fluidized bed gasification zone of a gasifier assembly wherein the upward superficial gas velocity exceeds about 5.0 ft/sec and temperature is 1500.degree.-1850.degree. F. The resulting effluent gas and substantial char are passed through a primary cyclone separator, from which char solids are returned to the fluidized bed. Gas from the primary cyclone separator is passed to a secondary cyclone separator, from which remaining fine char solids are returned through an injection nozzle together with additional steam and oxygen-containing gas to an oxidation zone located at the bottom of the gasifier, wherein the upward gas velocity ranges from about 3-15 ft/sec and is maintained at 1600.degree.-200.degree. F. temperature. This gasification arrangement provides for increased utilization of the secondary char material to produce higher overall carbon conversion and product yields in the process.

  12. UTILIZATION OF LIGHTWEIGHT MATERIALS MADE FROM COAL GASIFICATION SLAGS

    SciTech Connect

    Vas Choudhry; Stephen Kwan; Steven R. Hadley

    2001-07-01

    The objective of the project entitled ''Utilization of Lightweight Materials Made from Coal Gasification Slags'' was to demonstrate the technical and economic viability of manufacturing low-unit-weight products from coal gasification slags which can be used as substitutes for conventional lightweight and ultra-lightweight aggregates. In Phase I, the technology developed by Praxis to produce lightweight aggregates from slag (termed SLA) was applied to produce a large batch (10 tons) of expanded slag using pilot direct-fired rotary kilns and a fluidized bed calciner. The expanded products were characterized using basic characterization and application-oriented tests. Phase II involved the demonstration and evaluation of the use of expanded slag aggregates to produce a number of end-use applications including lightweight roof tiles, lightweight precast products (e.g., masonry blocks), structural concrete, insulating concrete, loose fill insulation, and as a substitute for expanded perlite and vermiculite in horticultural applications. Prototypes of these end-use applications were made and tested with the assistance of commercial manufacturers. Finally, the economics of expanded slag production was determined and compared with the alternative of slag disposal. Production of value-added products from SLA has a significant potential to enhance the overall gasification process economics, especially when the avoided costs of disposal are considered.

  13. Feasibility Study of Coal Gasification/Fuel Cell/Cogeneration Economic and Financing Assessment,

    DTIC Science & Technology

    1985-08-01

    I p "" r FEASIBILITY STUDY OF COAL GASIFICATION FUEL CELL COGENERATION ECONOMIC AND FINANCING ASSESSMENT Lfl Lfl ’-..,.a REPORT CLIN 0004-0005...GASIFICATION FUEL CELL COGENERATION ECONOMIC AND FINANCING ASSESSMENT REPORT CLIN 0004-0005 PREPARED FOR :...: DEPARTMENT OF THE ARMY AND GEORGETOWN UNIVERSITY...Subtitle) 5. TYPE OF REPORT 6 PERIOD COVERED FEASIBILITY STUDY OF COAL GASIFICATION! Economic/Financing FUEL CELL/COGENERATION, ECONOMIC AND Analysis

  14. Coal-gasification combined-cycle power generation

    SciTech Connect

    Roberts, J.A.

    1984-06-01

    Rolls-Royce has joined forces with Foster Wheeler to offer a modern power plant that integrates the benefits of coal gasification with the efficiency advantages of combined-cycle power generation. Powered by fuel gas from two parallel Lurgi slagging gasifiers, the 150-MW power station employs two Rolls-Royce SK60 gas-turbine generating sets. The proposed plant is designed for continuous power generation and should operate efficiently down to one-third of its rated capacity. Rolls estimates that the installed cost for this station would be lower than that for a conventional coal-fired station of the same output with comparable operating costs. Cooling water requirements would be less than half those of a coal-fired station.

  15. Encoal mild coal gasification project: Commercial plant feasibility study

    SciTech Connect

    1997-07-01

    In order to determine the viability of any Liquids from Coal (LFC) commercial venture, TEK-KOL and its partner, Mitsubishi Heavy Industries (MHI), have put together a technical and economic feasibility study for a commercial-size LFC Plant located at Zeigler Coal Holding Company`s North Rochelle Mine site. This resulting document, the ENCOAL Mild Coal Gasification Plant: Commercial Plant Feasibility Study, includes basic plant design, capital estimates, market assessment for coproducts, operating cost assessments, and overall financial evaluation for a generic Powder River Basin based plant. This document and format closely resembles a typical Phase II study as assembled by the TEK-KOL Partnership to evaluate potential sites for LFC commercial facilities around the world.

  16. NETL, USDA design coal-stabilized biomass gasification unit

    SciTech Connect

    2008-09-30

    Coal, poultry litter, contaminated corn, rice hulls, moldly hay, manure sludge - these are representative materials that could be tested as fuel feedstocks in a hybrid gasification/combustion concept studied in a recent US Department of Energy (DOE) design project. DOE's National Energy Technology Laboratory (NETL) and the US Department of Agriculture (USDA) collaborated to develop a design concept of a power system that incorporates Hybrid Biomass Gasification. This system would explore the use of a wide range of biomass and agricultural waste products as gasifier feedstocks. The plant, if built, would supply one-third of electrical and steam heating needs at the USDA's Beltsville (Maryland) Agricultural Research Center. 1 fig., 1 photo.

  17. Separation of products from mild coal gasification processes

    SciTech Connect

    Wallman, P.H.

    1991-09-11

    The primary mild coal gasification product mixture containing noncondensible gas, high-boiling hydrocarbon vapors and entrained fines is difficult to process into the desired pure products: gas, liquids, and dry solids. This challenge for mild coal gasification process development has been studied by surveying the technical literature for suitable separations processes and for similar issues in related processes. The choice for a first-stage solids separation step is standard cyclones, arranged in parallel trains for large-volume applications in order to take advantage of the higher separation efficiency of smaller cyclones. However, mild gasification pilot-plant data show entrainment of ultrafine particles for which standard cyclones have poor separation efficiency. A hot secondary solids separation step is needed for the ultrafine entrainment in order to protect the liquid product from excessive amounts of contaminating solids. The secondary solids separation step is similar to many high-temperature flue-gas applications with an important complicating condition: Mild gasifier vapors form coke on surfaces in contact with the vapors. Plugging of the filter medium by coke deposition is concluded to be the main product separation problem for mild gasification. Three approaches to solution of this problem are discussed in the order of preference: (1) a barrier filter medium made of a perforated foil that is easy to regenerate, (2) a high-efficiency cyclone coupled with recycle of a solids-containing tar fraction for coking/cracking in the gasifier, and (3) a granular moving bed filter with regeneration of the bed material. The condensation of oil vapors diluted by noncondensible gas is analyzed thermodynamically, and the conclusion is that existing commercial oil fractionator designs are adequate as long as the vapor stream does not contain excessive amounts of solids. 34 refs., 4 figs.

  18. High pressure rotary piston coal feeder for coal gasification applications

    DOEpatents

    Gencsoy, Hasan T.

    1977-05-24

    The subject development is directed to an apparatus for feeding pulverized coal into a coal gasifier operating at relatively high pressures and elevated temperatures. This apparatus is a rotary piston feeder which comprises a circular casing having a coal loading opening therein diametrically opposed from a coal discharge and contains a rotatable discoid rotor having a cylinder in which a reciprocateable piston is disposed. The reciprocation of the piston within the cylinder is provided by a stationary conjugate cam arrangement whereby the pulverized coal from a coal hopper at atmospheric pressure can be introduced into the cylinder cavity and then discharged therefrom into the high-pressure gasifier without the loss of high pressure gases from within the latter.

  19. Study on the genotoxicity of 13 mild coal gasification products

    SciTech Connect

    Zhong, B.Z.; Robbins, S.; Bryant, D.; Ong, T.; Ma, J.

    1994-12-31

    Mild gasification of coal is a technology being developed by the United States Department of Energy and private industry with the hope that a cleaner use of coal can help meet future energy needs. The mutagenicity of 13 gasification product samples from various coal mine sources, with different processing conditions and boiling point ranges, was studied using bacteria. The results show that 9 of the 13 composite samples displayed mutagenic activity in the Ames assay. Six mutagenic samples were further fractionated into basic, acidic nonpolar and polar neutral subfractions. All samples displayed mutagenic activity in the Ames assay with S9 in the nonpolar neutral subfraction. Five mutagenic samples were also tested for genotoxicity in three mammalian cell assays. None of the samples tested caused gene mutations in Chinese hamster lung fibroblast (V79) cells in the HGPRT assay system. However, all five samples were found to induce micronuclei and sister chromatid exchange in V79 cells. Chemical characterization of the subfractions indicates that the nonpolar neutral subfractions contain aromatic hydrocarbons. These compounds may be responsible for the genotoxic activity of samples.

  20. A novel approach to highly dispersing catalytic materials in coal for gasification

    SciTech Connect

    Abotsi, G.M.K.; Bota, K.B.

    1990-01-01

    This project seeks to develop a technique, based on coal surface properties, for highly dispersing catalysts in coal for gasification and to investigate the potential of using potassium carbonate and calcium acetate mixtures as catalysts for coal gasification. The work is focused on the elucidation of coal-catalyst precursor interactions in solution and the variables which control the adsorption and dispersion of coal gasification metal catalysts. In order to optimize coal-metal ion interactions and hence maximize catalyst activity, the study examines the surface electrochemistry of a lignite, subbituminous, and bituminous coals and their demineralized and oxidized derivatives prior to loading with the catalytic materials. The surface electrical properties of the coals are investigated with the aid of electrophoresis, while the effects of the surface charge on the co-adsorption of K{sup +} and Ca{sup 2+} are studied by agitating the coals with aqueous solutions of potassium and calcium. 8 refs., 6 figs.

  1. Thermodynamic analysis of the process of formation of sulfur compounds in oxygen gasification of coal

    SciTech Connect

    G.Ya. Gerasimov; T.M. Bogacheva

    2001-05-15

    A thermodynamic approach to the description of the behavior of the system fuel-oxidizer in oxygen gasification of coal is used to reveal the main mechanisms of the process of capture of sulfur by the mineral part of the coal and to determine the fundamental possibility of the process for coals from different coal fields.

  2. Study on CO2 gasification reactivity and physical characteristics of biomass, petroleum coke and coal chars.

    PubMed

    Huo, Wei; Zhou, Zhijie; Chen, Xueli; Dai, Zhenghua; Yu, Guangsuo

    2014-05-01

    Gasification reactivities of six different carbonaceous material chars with CO2 were determined by a Thermogravimetric Analyzer (TGA). Gasification reactivities of biomass chars are higher than those of coke and coal chars. In addition, physical structures and chemical components of these chars were systematically tested. It is found that the crystalline structure is an important factor to evaluate gasification reactivities of different chars and the crystalline structures of biomass chars are less order than those of coke and coal chars. Moreover, initial gasification rates of these chars were measured at high temperatures and with relatively large particle sizes. The method of calculating the effectiveness factor η was used to quantify the effect of pore diffusion on gasification. The results show that differences in pore diffusion effects among gasification with various chars are prominent and can be attributed to different intrinsic gasification reactivities and physical characteristics of different chars.

  3. Lock hopper valves for coal gasification. Final report

    SciTech Connect

    Not Available

    1981-05-01

    The design, fabrication, and testing of two configurations of Lock Hopper Valves is described. These two configurations are intended to meet the requirements for four typical types of service in coal gasification plants. Operating pressures for either configuration is 1600 psi. One configuration is designed for use at temperatures up to 2000/sup 0/F, and the other for temperatures up to 850/sup 0/F. Several unique construction features are employed, including the extensive use of dense alumina ceramic, especially in the high-temperature valve. The description includes details of construction, and problems encountered during fabrication and testing, and proposed solutions to those problems.

  4. Gasification Characteristics of Coal/Biomass Mixed Fuels

    SciTech Connect

    Mitchell, Reginald

    2014-09-01

    A research project was undertaken that had the overall objective of developing the models needed to accurately predict conversion rates of coal/biomass mixtures to synthesis gas under conditions relevant to a commercially-available coal gasification system configured to co-produce electric power as well as chemicals and liquid fuels. In our efforts to accomplish this goal, experiments were performed in an entrained flow reactor in order to produce coal and biomass chars at high heating rates and temperatures, typical of the heating rates and temperatures fuel particles experience in real systems. Mixed chars derived from coal/biomass mixtures containing up to 50% biomass and the chars of the pure coal and biomass components were subjected to a matrix of reactivity tests in a pressurized thermogravimetric analyzer (TGA) in order to obtain data on mass loss rates as functions of gas temperature, pressure and composition as well as to obtain information on the variations in mass specific surface area during char conversion under kinetically-limited conditions. The experimental data were used as targets when determining the unknown parameters in the chemical reactivity and specific surface area models developed. These parameters included rate coefficients for the reactions in the reaction mechanism, enthalpies of formation and absolute entropies of adsorbed species formed on the carbonaceous surfaces, and pore structure coefficients in the model used to describe how the mass specific surface area of the char varies with conversion. So that the reactivity models can be used at high temperatures when mass transport processes impact char conversion rates, Thiele modulus – effectiveness factor relations were also derived for the reaction mechanisms developed. In addition, the reactivity model and a mode of conversion model were combined in a char-particle gasification model that includes the effects of chemical reaction and diffusion of reactive gases through particle

  5. Geochemical Proxies for Enhanced Process Control of Underground Coal Gasification

    NASA Astrophysics Data System (ADS)

    Kronimus, A.; Koenen, M.; David, P.; Veld, H.; van Dijk, A.; van Bergen, F.

    2009-04-01

    Underground coal gasification (UCG) represents a strategy targeting at syngas production for fuel or power generation from in-situ coal seams. It is a promising technique for exploiting coal deposits as an energy source at locations not allowing conventional mining under economic conditions. Although the underlying concept has already been suggested in 1868 and has been later on implemented in a number of field trials and even at a commercial scale, UCG is still facing technological barriers, impeding its widespread application. Field UCG operations rely on injection wells enabling the ignition of the target seam and the supply with oxidants (air, O2) inducing combustion (oxidative conditions). The combustion process delivers the enthalpy required for endothermic hydrogen production under reduction prone conditions in some distance to the injection point. The produced hydrogen - usually accompanied by organic and inorganic carbon species, e.g. CH4, CO, and CO2 - can then be retrieved through a production well. In contrast to gasification of mined coal in furnaces, it is difficult to measure the combustion temperature directly during UCG operations. It is already known that geochemical parameters such as the relative production gas composition as well as its stable isotope signature are related to the combustion temperature and, consequently, can be used as temperature proxies. However, so far the general applicability of such relations has not been proven. In order to get corresponding insights with respect to coals of significantly different rank and origin, four powdered coal samples covering maturities ranging from Ro= 0.43% (lignite) to Ro= 3.39% (anthracite) have been gasified in laboratory experiments. The combustion temperature has been varied between 350 and 900 ˚ C, respectively. During gasification, the generated gas has been captured in a cryo-trap, dried and the carbon containing gas components have been catalytically oxidized to CO2. Thereafter, the

  6. Fixed-bed gasification research using US coals. Volume 19. Executive summary

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Liu, B.Y.H.; Pui, D.; Kittelson, D.

    1985-12-01

    A single-staged, fixed-bed, Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scrubber has been used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort under the Mining and Industrial Fuel Gas Group (MIFGA). This report is the nineteenth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This volume briefly summarizes the results of eighteen different gasification tests in which fourteen different fuels were gasified from May 1982 to August 1985. The design gasification performance of all coals evaluated are summarized. In addition, summary design and economic data for industrial coal gasification systems are presented. 28 refs., 2 figs., 22 tabs.

  7. Advanced hot gas cleaning system for coal gasification processes

    NASA Astrophysics Data System (ADS)

    Newby, R. A.; Bannister, R. L.

    1994-04-01

    The United States electric industry is entering a period where growth and the aging of existing plants will mandate a decision on whether to repower, add capacity, or do both. The power generation cycle of choice, today, is the combined cycle that utilizes the Brayton and Rankine cycles. The combustion turbine in a combined cycle can be used in a repowering mode or in a greenfield plant installation. Today's fuel of choice for new combined cycle power generation is natural gas. However, due to a 300-year supply of coal within the United States, the fuel of the future will include coal. Westinghouse has supported the development of coal-fueled gas turbine technology over the past thirty years. Working with the U.S. Department of Energy and other organizations, Westinghouse is actively pursuing the development and commercialization of several coal-fueled processes. To protect the combustion turbine and environment from emissions generated during coal conversion (gasification/combustion) a gas cleanup system must be used. This paper reports on the status of fuel gas cleaning technology and describes the Westinghouse approach to developing an advanced hot gas cleaning system that contains component systems that remove particulate, sulfur, and alkali vapors. The basic process uses ceramic barrier filters for multiple cleaning functions.

  8. A continuous two stage solar coal gasification system

    NASA Astrophysics Data System (ADS)

    Mathur, V. K.; Breault, R. W.; Lakshmanan, S.; Manasse, F. K.; Venkataramanan, V.

    The characteristics of a two-stage fluidized-bed hybrid coal gasification system to produce syngas from coal, lignite, and peat are described. Devolatilization heat of 823 K is supplied by recirculating gas heated by a solar receiver/coal heater. A second-stage gasifier maintained at 1227 K serves to crack remaining tar and light oil to yield a product free from tar and other condensables, and sulfur can be removed by hot clean-up processes. CO is minimized because the coal is not burned with oxygen, and the product gas contains 50% H2. Bench scale reactors consist of a stage I unit 0.1 m in diam which is fed coal 200 microns in size. A stage II reactor has an inner diam of 0.36 m and serves to gasify the char from stage I. A solar power source of 10 kWt is required for the bench model, and will be obtained from a central receiver with quartz or heat pipe configurations for heat transfer.

  9. Lock hopper values for coal gasification plant service

    NASA Technical Reports Server (NTRS)

    Schoeneweis, E. F.

    1977-01-01

    Although the operating principle of the lock hopper system is extremely simple, valve applications involving this service for coal gasification plants are likewise extremely difficult. The difficulties center on the requirement of handling highly erosive pulverized coal or char (either in dry or slurry form) combined with the requirement of providing tight sealing against high-pressure (possibly very hot) gas. Operating pressures and temperatures in these applications typically range up to 1600 psi (110bar) and 600F (316C), with certain process requirements going even higher. In addition, and of primary concern, is the need for reliable operation over long service periods with the provision for practical and economical maintenance. Currently available data indicate the requirement for something in the order of 20,000 to 30,000 open-close cycles per year and a desire to operate at least that long without valve failure.

  10. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Angel Sanjurjo

    2004-05-01

    Heat-exchangers, filters, turbines, and other components in integrated coal gasification combined cycle system must withstand demanding conditions of high temperatures and pressure differentials. Under the highly sulfiding conditions of the high temperature coal gas, the performance of components degrade significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve is resistance to such sulfidation attack and decrease capital and operating costs. A review of the literature indicates that the corrosion reaction is the competition between oxidation and sulfidation reactions. The Fe- and Ni-based high-temperature alloys are susceptible to sulfidation attack unless they are fortified with high levels of Cr, Al, and Si. To impart corrosion resistance, these elements need not be in the bulk of the alloy and need only be present at the surface layers.

  11. Coal gasification process wastewater reusability: separation of organics by membranes

    SciTech Connect

    Bhattacharyya, D.; Kermode, R.I.; Dickinson, R.L.

    1983-02-01

    The developing coal-gasification technologies generate gaseous process streams laden with water-soluble species such as H/sub 2/S, NH/sub 3/, HCN, phenols, cresols etc. The primary raw gas clean-up (gas quenching) results in large volumes of highly contaminated wastewaters. The development of a membrane separation process for the removal of selected organics, salts, and scale-forming compounds from stripped coal-conversion process wastewaters, will minimise surface-water pollution and decrease water consumption by permeate recycling. The recent industrial development of non-cellulosic thin-film composite membranes has provided membranes with high salt and low molecular weight organic separation characteristics and insignificant compaction problems. The low pressure membranes (used for brackish water) have definite advantages in terms of energy saving and lower capital cost. The composite membranes perform better than cellulose-acetate membranes. 24 references.

  12. Mild coal gasification screw pyrolyzer development and design

    SciTech Connect

    Camp, D.W.

    1990-08-01

    Our objective is to produce information and design recommendations needed for the development of an efficient continuous process for the mild gasification of caking bituminous coals. We have focused on the development of an externally heated pyrolyzer in which the sticky, reacting coal is conveyed by one or more screws. We have taken a multifaceted approach to forwarding the development of the externally-heated screw pyrolyzer. Small scale process experiments on a 38-mm single screw pyrolyzer have been a major part of our effort. Engineering analyses aimed at producing design and scaleup equations have also been important. Process design recommendations follow from these. We critically review our experimental data and experience, and information from the literature and equipment manufactures for the purpose of making qualitative recommendations for improving practical pyrolyzer design and operation. Benchscale experiments are used to supply needed data and test some preliminary concepts. 6 refs., 4 figs., 1 tab.

  13. Groundwater Management During Intermediate-to-Deep Underground Coal Gasification

    NASA Astrophysics Data System (ADS)

    Lavis, Shaun; Stanley, Edward; Mostade, Marc; Turner, Matthew

    2010-05-01

    Underground coal gasification (UCG) is a safe, economic way to extract energy from coal with significant environmental benefits compared with other coal-based energy production methods. However, in the wrong hands, UCG can adversely impact groundwater systems in two ways: 1) by contamination with inorganic and organic compounds; and 2) groundwater depletion. The hydrogeological conditions of UCG are highly site-specific and so the risks to groundwater have to be evaluated on a case-by-case basis. Site selection plays a fundamental role in managing these risks and it is possible to identify the general characteristics that will minimise risks of environmental impacts. However, large volumes of water, much of which will come from groundwater, are consumed during UCG projects, leading to possible significant groundwater depletion at such settings. Insufficient water supplies will impact the quality of the syngas produced by UCG because coal conversion efficiencies will decrease. Furthermore, depletion of groundwater levels may extend beyond the UCG site boundary, with consequent implications for regulatory regimes and any off-site groundwater users. Additional artificial water supplies may therefore be required, although the manner in which the water is delivered to the UCG system will also likely have an impact on syngas quality. Large volumes of water delivered via the injection well will likely impact gasification efficiency because 1) large amounts of heat will be used to vaporise the water leading to suppression of the reactor temperature and inhibition of (endothermic) gasification reactions; and 2) the "steam jacket" originally present around the UCG reactor will be absent, which will lead to further heat loss from the system. Additional water may therefore have to be supplied via the surrounding strata and/or coal seam, thus mimicking the natural conditions prior to groundwater depletion. Much of the hydrogeological modelling to date has focussed on a single

  14. Costs and technical characteristics of environmental control processes for low-Btu coal gasification plants

    SciTech Connect

    Singh, S.P.N.; Salmon, R.; Fisher, J.F.; Peterson, G.R.

    1980-06-01

    Technical characteristics and costs of 25 individual environmental control processes that can be used for treating low-Btu coal gas are given. These processes are chosen from a much larger array of potential environmental control processes because of their likely applicability to low-Btu coal gasification operations and because of the limited scope of this study. The selected processes cover gas treating, by-product recovery, wastewater treating, and particulate recovery operations that are expected to be encountered in coal gasification operations. Although the existence of the Resource Conservtion and Recovery Act of 1976 is recognized, no treatment schemes for solid wastes are evaluated because of the paucity of information in this area. The potential costs of emission controls (by using eight integrated combinations of these 25 environmental control processes) in conceptual low-Btu coal gasification plants are given in an adjunct report titled Evaluation of Eight Environmental Control Systems for Low-Btu Coal Gasification Plants, ORNL-5481.

  15. Interaction and its induced inhibiting or synergistic effects during co-gasification of coal char and biomass char.

    PubMed

    Ding, Liang; Zhang, Yongqi; Wang, Zhiqing; Huang, Jiejie; Fang, Yitian

    2014-12-01

    Co-gasification of coal char and biomass char was conducted to investigate the interactions between them. And random pore model (RPM) and modified random pore model (MRPM) were applied to describe the gasification behaviors of the samples. The results show that inhibiting effect was observed during co-gasification of corn stalk char with Hulunbeier lignite coal char, while synergistic effects were observed during co-gasification of corn stalk char with Shenmu bituminous coal char and Jincheng anthracite coal char. The inhibiting effect was attributed to the intimate contact and comparable gasification rate between biomass char and coal char, and the loss of the active form of potassium caused by the formation of KAlSiO4, which was proved to be inactive during gasification. While the synergistic effect was caused by the high potassium content of biomass char and the significant difference of reaction rate between coal char and biomass char during gasification.

  16. Assessment of advanced coal-gasification processes. [AVCO high throughput gasification in process; Bell High Mass Flux process; CS-R process; and Exxon Gasification process

    SciTech Connect

    McCarthy, J.; Ferrall, J.; Charng, T.; Houseman, J.

    1981-06-01

    This report represents a technical assessment of the following advanced coal gasification processes: AVCO High Throughput Gasification (HTG) Process, Bell Single - Stage High Mass Flux (HMF) Process, Cities Service/Rockwell (CS/R) Hydrogasification Process, and the Exxon Catalytic Coal Gasification (CCG) Process. Each process is evaluated for its potential to produce SNG from a bituminous coal. In addition to identifying the new technology these processes represent, key similarities/differences, strengths/weaknesses, and potential improvements to each process are identified. The AVCO HTG and the Bell HMF gasifiers share similarities with respect to: short residence time (SRT), high throughput rate, slagging and syngas as the initial raw product gas. The CS/R Hydrogasifier is also SRT but is non-slagging and produces a raw gas high in methane content. The Exxon CCG gasifier is a long residence time, catalytic fluidbed reactor producing all of the raw product methane in the gasifier.

  17. Status of health and environmental research relative to coal gasification 1976 to the present

    SciTech Connect

    Wilzbach, K.E.; Reilly, C.A. Jr.

    1982-10-01

    Health and environmental research relative to coal gasification conducted by Argonne National Laboratory, the Inhalation Toxicology Research Institute, and Oak Ridge National Laboratory under DOE sponsorship is summarized. The studies have focused on the chemical and toxicological characterization of materials from a range of process streams in five bench-scale, pilot-plant and industrial gasifiers. They also address ecological effects, industrial hygiene, environmental control technology performance, and risk assessment. Following an overview of coal gasification technology and related environmental concerns, integrated summaries of the studies and results in each area are presented and conclusions are drawn. Needed health and environmental research relative to coal gasification is identified.

  18. TPD study on SO{sub 2} gasification of coal char

    SciTech Connect

    Takarada, T.; Suzuki, Y.

    1996-10-01

    Elementary sulfur can be recovered from SO{sub 2}-containing gas by a gasification reaction between carbon and SO{sub 2}. Gasification of coal chars ranging from brown coal to anthracite was carried out in SO{sub 2} atmosphere using thermo-balance. The gasification temperature ranged from 923 to 1123 K. The SO{sub 2} concentration was 5.3 vol%. Yallourn coal, Australian brown coal, was impregnated with several catalysts. Potassium carbonate, sodium hydroxide, calcium hydroxide, magnesium hydroxide and iron nitrate were used as the starting materials for catalyst impregnation. The active site for SO{sub 2} gasification of coal char was evaluated with TPD technique. The gasification profile was strongly depended on the coal type. High reactivities were observed for low rank coal chars. The gasification rate was enormously enhanced by the addition of alkaline metal catalyst. TPD pattern was depended on the coal type and the catalyst addition. The amount of CO and CO{sub 2} desorbed during TPD procedure in fairly correlated to the reaction rate of sample.

  19. Coal gasification. Quarterly report, January-March 1979. [US DOE supported

    SciTech Connect

    1980-01-01

    Progress in DOE-supported coal gasification pilot plant projects is reported: company, location, contract number, funding, process description, history and progress in the current quarter. Two support projects are discussed: preparation of a technical data book and mathematical modeling of gasification reactors. (LTN)

  20. Distributed optical fiber temperature sensor applied in underground coal gasification system

    NASA Astrophysics Data System (ADS)

    Wang, Jianfeng; Hu, Chuanlong; Zhang, Zaixuan; Gong, Huaping; Jin, Yongxing; Shen, Changyu

    2010-12-01

    Distributed optical fiber temperature sensor (DTS) for underground coal gasification (UCG) system using is studied in this paper. By measuring temperature of reacting mine gasification process can be controlled. Calibration of DTS and experiment result are introduced. The results show that, DTS can play an important role in UCG systems.

  1. Results from the third LLL underground coal gasification experiment at Hoe Creek

    SciTech Connect

    Hill, R.W.; Thorsness, C.B.; Cena, R.J.; Aiman, W.R.; Stephens, D.R.

    1980-05-20

    A major objective of the US Energy Program is the development of processes to produce clean fuels from coal. Underground coal gasification is one of the most promising of these processes. If successful, underground coal gasification (UCG) would quadruple the proven reserves of the US coal. Cost for products produced from UCG are projected to be 65 to 75% of those from conventional coal conversion. Finally, UCG appears to possess environmental advantages since no mining is involved and there are less solid wastes produced. In this paper we describe results from the Hoe Creek No. 3 underground coal gasification test. The experiment employed a drilled channel between process wells spaced 130' apart. The drilled channel was enlarged by reverse combustion prior to forward gasification. The first week of forward gasification was carried out using air injection, during which 250 tons of coal were consumed yielding an average dry product gas heating value of 114 Btu/scf. Following this phase, steam and oxygen were injected (generally a 50-50 mixture) for 47 days, during which 3945 tons of coal were consumed at an average rate of 84 tons of coal per day and an average dry gas heating value of 217 Btu/scf. The average gas composition during the steam-oxygen phase was 37% H/sub 2/, 5% CH/sub 4/, 11% CO, and 44% CO/sub 2/. Gas recovery was approximately 82% during the test, and the average thermochemical efficiency was near 65%.

  2. Fixed-bed gasification research using US coals. Volume 16. Gasification of 2-inch Minnesota peat sods

    SciTech Connect

    Thimsen, D.; Maurer, R.E.; Pooler, A.R.; Pui, D.; Liu, B.; Kittelson, D.

    1985-10-01

    A single, fixed-bed Wellman-Galusha gasifier coupled with a hot, raw gas combustion system and scubber used to gasify numerous coals from throughout the United States. The gasification test program is organized as a cooperative effort by private industrial participants and government agencies. The consortium of participants is organized under the Mining and Industrial Fuel Gas (MIFGa) group. This report is the sixteenth volume in a series of reports describing the atmospheric pressure, fixed-bed gasification of US coals. This specific test report describes the gasification of two-inch Minnesota peat sods, which began on June 24, 1985 and was completed on June 27, 1985. 4 refs., 18 figs., 14 tabs.

  3. Applied research and evaluation of process concepts for liquefaction and gasification of western coals. Final report

    SciTech Connect

    Wiser, W. H.

    1980-09-01

    Fourteen sections, including five subsections, of the final report covering work done between June 1, 1975 to July 31, 1980 on research programs in coal gasification and liquefaction have been entered individually into EDB and ERA. (LTN)

  4. Recent regulatory experience of low-Btu coal gasification. Volume III. Supporting case studies

    SciTech Connect

    Ackerman, E.; Hart, D.; Lethi, M.; Park, W.; Rifkin, S.

    1980-02-01

    The MITRE Corporation conducted a five-month study for the Office of Resource Applications in the Department of Energy on the regulatory requirements of low-Btu coal gasification. During this study, MITRE interviewed representatives of five current low-Btu coal gasification projects and regulatory agencies in five states. From these interviews, MITRE has sought the experience of current low-Btu coal gasification users in order to recommend actions to improve the regulatory process. This report is the third of three volumes. It contains the results of interviews conducted for each of the case studies. Volume 1 of the report contains the analysis of the case studies and recommendations to potential industrial users of low-Btu coal gasification. Volume 2 contains recommendations to regulatory agencies.

  5. Sea pavement using sulfur obtained from coal gasification. Research report for dec 80-jul 81

    SciTech Connect

    Kasinskas, M.M.; LaChance, H.C.; Nashold, F.G.

    1981-10-01

    A sulfur-extended asphalt (SEA) pavement using sulfur obtained from a coal gasification process was placed in a commuter parking lot. This report covers the design, mixing and placement of the SEA material and associated problems.

  6. Simulation of coal gasification in a fluidized bed

    SciTech Connect

    O`Brien, T.J.

    1996-12-31

    In this analysis of coal gasification, a fundamental approach is used where a set of multiphase (Eulerian) fluid dynamic equations, obtained either by a suitable averaging technique (Anderson and Jackson, 1976; Drew, 1971) or the formulations of continuum mechanics (Drew, 1983), is used to describe the conservation of mass, momentum, and energy for three interpenetrating phases. The particles, like the fluidizing gas, are described as interpenetrating continua. Different particle types are treated as distinct phases; in this study, the feed coal and the bed char are represented as separate phases in order to account for their different histories. Constitutive laws account for the exchange of momentum between phases (``drag``) and interphase energy transfer. The stresses within the granular phases are determined by a formulation based on the kinetic theory, characterized by a ``granular temperature``. A computer code, based on this multiphase hydrodynamic model, has been developed at the Morgantown Energy Technology Center for the detailed simulation of gas and particle dynamics in heavily loaded coal conversion processes (Syamlal, Rogers, O`Brien, 1994; Syamlal, 1995). The hydrodynamic simulation showed the reactor operated in a jetting/bubbling mode. A gas jet penetrated a considerable distance into the bed, and then detached as ``bubbles`` which rose to the top of the column. The reaction scheme indicated that the feed coal did not begin to devolatilize until it had traversed this region, because of the time required to heat up. Thus, volatiles were not released in the jetting region of the bed, but higher in the bed. The oxygen fed with the coal, however, reacted immediately with the recirculating hot char. The net effect of the char reaction scheme was to created. CO, which burned in the region where.the jet detached, creating a, fairly stable ``flame``. The tar reaction scheme indicated that none of the tar escaped the bed.

  7. Corrosion and mechanical behavior of materials for coal gasification applications

    SciTech Connect

    Natesan, K.

    1980-05-01

    A state-of-the-art review is presented on the corrosion and mechanical behavior of materials at elevated temperatures in coal-gasification environments. The gas atmosphere in coal-conversion processes are, in general, complex mixtures which contain sulfur-bearing components (H/sub 2/S, SO/sub 2/, and COS) as well as oxidants (CO/sub 2//CO and H/sub 2/O/H/sub 2/). The information developed over the last five years clearly shows sulfidation to be the major mode of material degradation in these environments. The corrosion behavior of structural materials in complex gas environments is examined to evaluate the interrelationships between gas chemistry, alloy chemistry, temperature, and pressure. Thermodynamic aspects of high-temperature corrosion processes that pertain to coal conversion are discussed, and kinetic data are used to compare the behavior of different commercial materials of interest. The influence of complex gas environments on the mechanical properties such as tensile, stress-rupture, and impact on selected alloys is presented. The data have been analyzed, wherever possible, to examine the role of environment on the property variation. The results from ongoing programs on char effects on corrosion and on alloy protection via coatings, cladding, and weld overlay are presented. Areas of additional research with particular emphasis on the development of a better understanding of corrosion processes in complex environments and on alloy design for improved corrosion resistance are discussed. 54 references, 65 figures, 24 tables.

  8. Preburn versus postburn mineralogical and geochemical characteristics of overburden and coal at the Hanna, Wyoming underground coal gasification site

    SciTech Connect

    Oliver, R.L.; Youngberg, A.D.

    1983-12-01

    Hundreds of mineralogic and geochemical tests were done under US Department of Energy contracts on core samples taken from the Hanna underground coal gasification site. These tests included x-ray diffraction studies of minerals in coal ash, overburden rocks, and heat-altered rocks; x-ray fluorescence analyses of oxides in coal ash and heat-altered rocks; semi-quantitative spectrographic analyses of elements in coal, overburden, and heat-altered rocks; chemical analyses of elements and compounds in coal, overburden, and heat-altered rocks and ASTM proximate and ultimate analyses of coal and heat-altered coal. These data sets were grouped, averaged, and analyzed to provide preburn and postburn mineralogic and geochemical characteristics of rock units at the site. Where possible, the changes in characteristics from the preburn to the postburn state are related to underground coal gasification processes. 11 references, 13 figures, 8 tables.

  9. Fate of catechols in coal gasification condensate waters

    SciTech Connect

    Uhrich, K.E.

    1986-02-01

    Even after the wastewater has been subjected to rigorous cleaning, many chemicals still remain. In order to remove these compounds, they must be identified. Catechol is a compound which appears in the condensate water and, because its concentration changes, its fate is somewhat uncertain. In recent experiments modeling the condensate water conditions, catechol solutions were aerated in the presence of ammonia. Upon acidification of the solutions, a polymer precipitates. This polymer was compared to the black compound isolated from the condensate water by spectral and elemental analyses. The structures of the two polymers were reasonably similar. The kinetics of oxidation, as determined by the uptake of oxygen, indicates that the reaction was first order in catechol and oxygen. The rate was significantly enhanced by an increase in pH. Assuming that catechol is the only subunit of the polymers isolated from the different condensate waters, calculations would indicate that the initial catechol concentration varies from 440 to 1700 ppM. An attempt is being made to account for all of the carbon that appears in the water from the gasification process. Presently, only 60% to 70% of the carbon-containing products have been identified. Part of the remaining total organic carbon can be accounted for by the catechol polymer. Studying the fate of catechol in the coal gasification condensate water will help to develop an environmentally and financially feasible treatment of the wastewater. 4 refs.

  10. Anaerobic filters for the treatment of coal gasification wastewater.

    PubMed

    Suidan, M T; Siekerka, G L; Kao, S W; Pfeffer, J T

    1983-06-01

    A process train consisting of the following sequence of unit processes, a berl-saddle-packed anaerobic filter, an expanded bed, granular activated carbon anaerobic filter, and an activated sludge nitrification system was evaluated for the treatment of a synthetically prepared coal gasification wastewater. The first-stage anaerobic filter resulted in very little removal of organic matter and no methane production. Excellent reduction in organic matter occurred in the granular activated carbon anaerobic filter. The removal mechanism was initially adsorptive and near the end of the study, removal of organic matter was primarily through conversion to methane gas. It is felt that the success of the activated carbon anaerobic filter was due to the ability of the activated carbon to sequester some components of the wastewater that were toxic to the mixed culture of anaerobic microorganisms. The activated sludge nitrification system resulted in complete ammonia oxidation and was very efficient in final effluent polishing.

  11. Process for control of pollutants generated during coal gasification

    DOEpatents

    Frumerman, Robert; Hooper, Harold M.

    1979-01-01

    The present invention is directed to an improvement in the coal gasification process that effectively eliminates substantially all of the environmental pollutants contained in the producer gas. The raw producer gas is passed through a two-stage water scrubbing arrangement with the tars being condensed essentially water-free in the first stage and lower boiling condensables, including pollutant laden water, being removed in the second stage. The pollutant-laden water is introduced into an evaporator in which about 95 percent of the water is vaporized and introduced as steam into the gas producer. The condensed tars are combusted and the resulting products of combustion are admixed with the pollutant-containing water residue from the evaporator and introduced into the gas producer.

  12. Proceedings of the ninth annual underground coal gasification symposium

    SciTech Connect

    Wieber, P.R.; Martin, J.W.; Byrer, C.W.

    1983-12-01

    The Ninth Underground Coal Gasification Symposium was held August 7 to 10, 1983 at the Indian Lakes Resort and Conference Center in Bloomingdale, Illinois. Over one-hundred attendees from industry, academia, National Laboratories, State Government, and the US Government participated in the exchange of ideas, results and future research plans. Representatives from six countries including France, Belgium, United Kingdom, The Netherlands, West Germany, and Brazil also participated by presenting papers. Fifty papers were presented and discussed in four formal sessions and two informal poster sessions. The presentations described current and future field testing plans, interpretation of field test data, environmental research, laboratory studies, modeling, and economics. All papers were processed for inclusion in the Energy Data Base.

  13. Corrosion performance of alumina scales in coal gasification environments

    SciTech Connect

    Natesan, K.

    1997-02-01

    Corrosion of metallic structural materials in complex gas environments of coal gasification is a potential problem. The corrosion process is dictated by concentrations of two key constituents: sulfur as H{sub 2}S and Cl as HCl. This paper examines the corrosion performance of alumina scales that are thermally grown on Fe-base alloys during exposure to O/S mixed-gas environments. The results are compared with the performance of chromia-forming alloys in similar environments. The paper also discusses the available information on corrosion performance of alloys whose surfaces were enriched with Al by the pack-diffusion process, by the electrospark deposition process, or by weld overlay techniques.

  14. Technical analysis of advanced wastewater-treatment systems for coal-gasification plants

    SciTech Connect

    Not Available

    1981-03-31

    This analysis of advanced wastewater treatment systems for coal gasification plants highlights the three coal gasification demonstration plants proposed by the US Department of Energy: The Memphis Light, Gas and Water Division Industrial Fuel Gas Demonstration Plant, the Illinois Coal Gasification Group Pipeline Gas Demonstration Plant, and the CONOCO Pipeline Gas Demonstration Plant. Technical risks exist for coal gasification wastewater treatment systems, in general, and for the three DOE demonstration plants (as designed), in particular, because of key data gaps. The quantities and compositions of coal gasification wastewaters are not well known; the treatability of coal gasification wastewaters by various technologies has not been adequately studied; the dynamic interactions of sequential wastewater treatment processes and upstream wastewater sources has not been tested at demonstration scale. This report identifies key data gaps and recommends that demonstration-size and commercial-size plants be used for coal gasification wastewater treatment data base development. While certain advanced treatment technologies can benefit from additional bench-scale studies, bench-scale and pilot plant scale operations are not representative of commercial-size facility operation. It is recommended that coal gasification demonstration plants, and other commercial-size facilities that generate similar wastewaters, be used to test advanced wastewater treatment technologies during operation by using sidestreams or collected wastewater samples in addition to the plant's own primary treatment system. Advanced wastewater treatment processes are needed to degrade refractory organics and to concentrate and remove dissolved solids to allow for wastewater reuse. Further study of reverse osmosis, evaporation, electrodialysis, ozonation, activated carbon, and ultrafiltration should take place at bench-scale.

  15. BI-GAS coal-gasification program. Final report, November 1979-August 1982

    SciTech Connect

    McIntosh, M.J.

    1983-01-31

    The primary purpose of this report is to cover in detail activities at the BI-GAS Coal-Gasification Pilot Plant from November 1979 through August 1982. During this period Stearns-Roger Incorporated was the prime contractor for the project. Volume 2 contains topical reports which describe the operation of the gasifier and each of the auxiliary process areas as well as heat and material balance data, computer simulation, gasification of Pittsburgh seam coal and materials evaluation.

  16. Chemical looping coal gasification with calcium ferrite and barium ferrite via solid--solid reactions

    SciTech Connect

    Siriwardane, Ranjani; Tian, Hanjing; Richards, George

    2016-01-01

    Coal gasification to produce synthesis gas by chemical looping was investigated with two oxygen carriers, barium ferrite (BaFe2O4) and calcium ferrite (CaFe2O4). Thermo-gravimetric analysis (TGA) and fixed-bed flow reactor data indicated that a solid–solid interaction occurred between oxygen carriers and coal to produce synthesis gas. Both thermodynamic analysis and experimental data indicated that BaFe2O4 and CaFe2O4 have high reactivity with coal but have a low reactivity with synthesis gas, which makes them very attractive for the coal gasification process. Adding steam increased the production of hydrogen (H2) and carbon monoxide (CO), but carbon dioxide (CO2) remained low because these oxygen carriers have minimal reactivity with H2 and CO. Therefore, the combined steam–oxygen carrier produced the highest quantity of synthesis gas. It appeared that neither the water–gas shift reaction nor the water splitting reaction promoted additional H2 formation with the oxygen carriers when steam was present. Wyodak coal, which is a sub-bituminous coal, had the best gasification yield with oxygen carrier–steam while Illinois #6 coal had the lowest. The rate of gasification and selectivity for synthesis gas production was significantly higher when these oxygen carriers were present during steam gasification of coal. The rates and synthesis gas yields during the temperature ramps of coal–steam with oxygen carriers were better than with gaseous oxygen.

  17. Chemometric Study of the Ex Situ Underground Coal Gasification Wastewater Experimental Data.

    PubMed

    Smoliński, Adam; Stańczyk, Krzysztof; Kapusta, Krzysztof; Howaniec, Natalia

    2012-11-01

    The main goal of the study was the analysis of the parameters of wastewater generated during the ex situ underground coal gasification (UCG) experiments on lignite from Belchatow, and hard coal from Ziemowit and Bobrek coal mines, simulated in the ex situ reactor. The UCG wastewater may pose a potential threat to the groundwater since it contains high concentrations of inorganic (i.e., ammonia nitrogen, nitrites, chlorides, free and bound cyanides, sulfates and trace elements: As, B, Cr, Zn, Al, Cd, Co, Mn, Cu, Mo, Ni, Pb, Hg, Se, Ti, Fe) and organic (i.e., phenolics, benzene and their alkyl derivatives, and polycyclic aromatic hydrocarbons) contaminants. The principal component analysis and hierarchical clustering analysis enabled to effectively explore the similarities and dissimilarities between the samples generated in lignite and hard coal oxygen gasification process in terms of the amounts and concentrations of particular components. The total amount of wastewater produced in lignite gasification process was higher than the amount generated in hard coal gasification experiments. The lignite gasification wastewater was also characterized by the highest contents of acenaphthene, phenanthrene, anthracene, fluoranthene, and pyrene, whereas hard coal gasification wastewater was characterized by relatively higher concentrations of nitrites, As, Cr, Cu, benzene, toluene, xylene, benzo(a)anthracene, chrysene, benzo(b)fluoranthene, benzo(k)fluoranthene, and benzo(a)pyrene.

  18. Online compositional analysis in coal gasification environment using laser-induced plasma technology

    NASA Astrophysics Data System (ADS)

    Deng, Kung-Li; Wu, Juntao; Wang, Zhe; Lee, Boon; Guida, Renato

    2006-08-01

    Integrated Gasification Combined Cycle (IGCC) power plants have great potential for future clean-coal power generation. Today, the quality of coal is measured by sampling coal using various offline methods, and the syn-gas composition is determined by taking samples downstream of the gasifier and measured by gas chromatograph (GC). Laser induced plasma technology has demonstrated high sensitivity for elementary detection. The capability of free space transmission and focusing of laser beam makes laser induced plasma a unique technology for online compositional analysis in coal gasification environment and optimization control.

  19. Great Plains Coal Gasification Project: Quarterly technical progress report, April-June 1988 (Fourth fiscal quarter, 1987-1988)

    SciTech Connect

    Not Available

    1988-07-29

    This progress report describes the operation of the Great Plains Gasification Plant, including lignite coal production, SNG production, gas quality, by-products, and certain problems encountered. (LTN)

  20. Combustion and gasification characteristics of chars from four commercially significant coals of different rank. Final report

    SciTech Connect

    Nsakala, N.Y.; Patel, R.L.; Lao, T.C.

    1982-09-01

    The combustion and gasification kinetics of four size graded coal chars were investigated experimentally in Combustion Engineering's Drop Tube Furnace System (DTFS). The chars were prepared in the DTFS from commercially significant coals representing a wide range of rank; these included a Pittsburgh No. 8 Seam hvAb coal, an Illinois No. 6 Seam hvCb coal, a Wyoming Sub C, and a Texas Lignite A. Additionally, a number of standard ASTM and special bench scale tests were performed on the coals and chars to characterize their physicochemical properties. Results showed that the lower rank coal chars were more reactive than the higher rank coal chars and that combustion reactions of chars were much faster than the corresponding gasification reactions. Fuel properties, temperature, and reactant gas partial pressure had a significant influence on both combustion and gasification, and particle size had a mild but discernible influence on gasification. Fuel reactivities were closely related to pore structure. Computer simulation of the combustion and gasification performances of the subject samples in the DTFS supported the experimental findings.

  1. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2005-01-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve is resistance to such sulfidation attack and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this reporting period we coated coupons of selected alloy steels with diffusion coatings of Cr and Al, as well as with titanium and tantalum nitrides. The coated samples were analyzed for their surface composition. In several instances, the samples were also cut to determine the depth profile of the coating. Several of the early runs did not yield uniform or deep enough coatings and hence a significant portion of the effort in this period was devoted fixing the problems with our fluidized bed reactor. Before the end of the quarter we had prepared a number of samples, many of them in duplicates, and sent one set to Wabash River Energy Laboratory for them to install in their gasifier. The gasifier was undergoing a scheduled maintenance and thus presented an opportunity to place some of our coupons in the stream of an operating gasifier. The samples submitted included coated and uncoated pairs of different alloys.

  2. Two-stage coal gasification and desulfurization apparatus

    DOEpatents

    Bissett, Larry A.; Strickland, Larry D.

    1991-01-01

    The present invention is directed to a system which effectively integrates a two-stage, fixed-bed coal gasification arrangement with hot fuel gas desulfurization of a first stream of fuel gas from a lower stage of the two-stage gasifier and the removal of sulfur from the sulfur sorbent regeneration gas utilized in the fuel-gas desulfurization process by burning a second stream of fuel gas from the upper stage of the gasifier in a combustion device in the presence of calcium-containing material. The second stream of fuel gas is taken from above the fixed bed in the coal gasifier and is laden with ammonia, tar and sulfur values. This second stream of fuel gas is burned in the presence of excess air to provide heat energy sufficient to effect a calcium-sulfur compound forming reaction between the calcium-containing material and sulfur values carried by the regeneration gas and the second stream of fuel gas. Any ammonia values present in the fuel gas are decomposed during the combustion of the fuel gas in the combustion chamber. The substantially sulfur-free products of combustion may then be combined with the desulfurized fuel gas for providing a combustible fluid utilized for driving a prime mover.

  3. The development of Coke Carried-Heat Gasification Coal-Fired Combined Cycle

    NASA Astrophysics Data System (ADS)

    Zhao, Li; Xu, Xiangdong

    1999-12-01

    Carried-Heat Partial Gasification Combined cycle is a novel combined cycle which was proposed by Thermal Engineering Department of Tsinghua University in 1992. The idea of the system comes from the situation that the efficiency of the power plants in China is much lower than that of the advanced countries, but the coal consumption is much higher, which brings about the waste of primary energy resources and the pollution of the environment. With the deep study of the gasification technology, Coke Carried-Heat Gasification Coal-Fired Combined Cycle, as the improved system, came into birth in 1996 based on the partial gasification one. At the end of 1997, a new cycle scheme similar to IGCC was created. This paper focuses on several classes combined cycle put forward by Tsinghua University, depending on the plant configuration and carbon conversion, making the solution a viable and attractive option for efficient coal utilization.

  4. SITE TECHNOLOGY CAPSULE: TEXACO GASIFICATION PROCESS

    EPA Science Inventory

    In 1980, the U.S. Congress passed the Comprehensive Environmental Response, Compensation, and Liability Act (CERCLA), also known as Superfund. to protect human health and the environment from uncontrolled hazardous waste sites. CERCLA was amended by the Superfund Amendments and R...

  5. Fundamental research on novel process alternatives for coal gasification: Final report

    SciTech Connect

    Hill, A H; Knight, R A; Anderson, G L; Feldkirchner, H L; Babu, S P

    1986-10-01

    The Institute of Gas Technology has conducted a fundamental research program to determine the technical feasibility of and to prepare preliminary process evaluations for two new approaches to coal gasification. These two concepts were assessed under two major project tasks: Task 1. CO/sub 2/-Coal Gasification Process Concept; Task 2. Internal Recirculation Catalysts Coal Gasification Process Concept. The first process concept involves CO/sub 2/-O/sub 2/ gasification of coal followed by CO/sub 2/ removal from the hot product gas by a solid MgO-containing sorbent. The sorbent is regenerated by either a thermal- or a pressure-swing step and the CO/sub 2/ released is recycled back to the gasifier. The product is a medium-Btu gas. The second process concept involves the use of novel ''semivolatile'' materials as internal recirculating catalysts for coal gasification. These materials remain in the gasifier because their vapor pressure-temperature behavior is such that they will be in the vapor state at the hotter, char exit part of the reactor and will condense in the colder, coal-inlet part of the reactor. 21 refs., 43 figs., 43 tabs.

  6. Assessment of underground coal gasification in bituminous coals. Volume I. Executive summary. Final report

    SciTech Connect

    1981-01-01

    This report describes the bituminous coal resources of the United States, identifies those resources which are potentially amenable to Underground Coal Gasification (UCG), identifies products and markets in the vicinity of selected target areas, identifies UCG concepts, describes the state of the art of UCG in bituminous coal, and presents three R and D programs for development of the technology to the point of commercial viability. Of the 670 billion tons of bituminous coal remaining in-place as identified by the National Coal Data System, 32.2 billion tons or 4.8% of the total are potentially amenable to UCG technology. The identified amenable resource was located in ten states: Alabama, Colorado, Illinois, Kentucky, New Mexico, Ohio, Oklahoma, Utah, Virginia, and West Virginia. The principal criteria which eliminated 87.3% of the resource was the minimum thickness (42 inches). Three R and D programs were developed using three different concepts at two different sites. Open Borehole, Hydraulic Fracture, and Electrolinking concepts were developed. The total program costs for each concept were not significantly different. The study concludes that much of the historical information based on UCG in bituminous coals is not usable due to the poor siting of the early field tests and a lack of adequate diagnostic equipment. This information gap requires that much of the early work be redone in view of the much improved understanding of the role of geology and hydrology in the process and the recent development of analytical tools and methods.

  7. Monitoring polynuclear aromatic hydrocarbons at a coal gasification facility: preliminary results

    SciTech Connect

    Jackson, J.O.; Brandt, M.T.; Sutcliffe, C.; Reaux, C.; White, O.; Abazi, A.; Januzi, B.; Kapor, S.; Goldsmith, R.; Wambach, P.

    1984-01-01

    A characterization of PAH levels at a commercial coal gasification plant has been performed. This is the first study of PAH concentration in this work place of a full scale facility with this technology. The PAH data show similar results to those that have been found in other US coal conversion facilities and petroleum refineries. 22 references, 2 figures, 5 tables.

  8. Viability of underground coal gasification in the 'deep coals' of the Powder River Basin, Wyoming

    SciTech Connect

    2007-06-15

    The objective of this work is to evaluate the PRB coal geology, hydrology, infrastructure, environmental and permitting requirements and to analyze the possible UCG projects which could be developed in the PRB. Project economics on the possible UCG configurations are presented to evaluate the viability of UCG. There are an estimated 510 billion tons of sub-bituminous coal in the Powder River Basin (PRB) of Wyoming. These coals are found in extremely thick seams that are up to 200 feet thick. The total deep coal resource in the PRB has a contained energy content in excess of twenty times the total world energy consumption in 2002. However, only approximately five percent of the coal resource is at depths less than 500 feet and of adequate thickness to be extracted by open pit mining. The balance is at depths between 500 and 2,000 feet below the surface. These are the PRB 'deep coals' evaluated for UCG in this report. The coal deposits in the Powder River Basin of Wyoming are thick, laterally continuous, and nearly flat lying. These deposits are ideal for development by Underground Coal Gasification. The thick deep coal seams of the PRB can be harvested using UCG and be protective of groundwater, air resources, and with minimum subsidence. Protection of these environmental values requires correct site selection, site characterization, impact definition, and impact mitigation. The operating 'lessons learned' of previous UCG operations, especially the 'Clean Cavity' concepts developed at Rocky Mountain 1, should be incorporated into the future UCG operations. UCG can be conducted in the PRB with acceptable environmental consequences. The report gives the recommended development components for UCG commercialization. 97 refs., 31 figs., 57 tabs., 1 app.

  9. Investigation of Coal-biomass Catalytic Gasification using Experiments, Reaction Kinetics and Computational Fluid Dynamics

    SciTech Connect

    Battaglia, Francine; Agblevor, Foster; Klein, Michael; Sheikhi, Reza

    2015-12-31

    A collaborative effort involving experiments, kinetic modeling, and computational fluid dynamics (CFD) was used to understand co-gasification of coal-biomass mixtures. The overall goal of the work was to determine the key reactive properties for coal-biomass mixed fuels. Sub-bituminous coal was mixed with biomass feedstocks to determine the fluidization and gasification characteristics of hybrid poplar wood, switchgrass and corn stover. It was found that corn stover and poplar wood were the best feedstocks to use with coal. The novel approach of this project was the use of a red mud catalyst to improve gasification and lower gasification temperatures. An important results was the reduction of agglomeration of the biomass using the catalyst. An outcome of this work was the characterization of the chemical kinetics and reaction mechanisms of the co-gasification fuels, and the development of a set of models that can be integrated into other modeling environments. The multiphase flow code, MFIX, was used to simulate and predict the hydrodynamics and co-gasification, and results were validated with the experiments. The reaction kinetics modeling was used to develop a smaller set of reactions for tractable CFD calculations that represented the experiments. Finally, an efficient tool was developed, MCHARS, and coupled with MFIX to efficiently simulate the complex reaction kinetics.

  10. EARLY ENTRANCE CO-PRODUCTION PLANT - DECENTRALIZED GASIFICATION COGENERATION TRANSPORTATION FUELS AND STEAM FROM AVAILABLE FEEDSTOCKS

    SciTech Connect

    Unknown

    2003-01-01

    Waste Processors Management, Inc. (WMPI), along with its subcontractors Texaco Power & Gasification (now ChevronTexaco), SASOL Technology Ltd., and Nexant Inc. entered into a Cooperative Agreement DE-FC26-00NT40693 with the U. S. Department of Energy (DOE), National Energy Technology Laboratory (NETL) to assess the technoeconomic viability of building an Early Entrance Co-Production Plant (EECP) in the United States to produce ultra clean Fischer-Tropsch (FT) transportation fuels with either power or steam as the major co-product. The EECP design includes recovery and gasification of low-cost coal waste (culm) from physical coal cleaning operations and will assess blends of the culm with coal or petroleum coke. The project has three phases. Phase I is the concept definition and engineering feasibility study to identify areas of technical, environmental and financial risk. Phase II is an experimental testing program designed to validate the coal waste mixture gasification performance. Phase III updates the original EECP design based on results from Phase II, to prepare a preliminary engineering design package and financial plan for obtaining private funding to build a 5,000 barrel per day (BPD) coal gasification/liquefaction plant next to an existing co-generation plant in Gilberton, Schuylkill County, Pennsylvania. The current report covers the period performance from July 1, 2002 through September 30, 2002.

  11. Alkad operations at Texaco`s El Dorado plant

    SciTech Connect

    Williams, D.; Lomax, S.R.; Nelson, G.V.; Hammershaimb, H.U.

    1995-09-01

    Motor fuels alkylation technology using hydrogen fluoride (HF) as the catalyst has been widely used for over five decades. Texaco became concerned about the potential for HF impact upon neighboring communities following an Alkylation Unit incident at Texas City on October 30, 1987. In this incident, approximately 40,000 pounds of HF was accidentally released. After the Texas City incident Texaco joined a group of companies concerned about how to further improve HF Alkylation Unit safety. Tests showed that release of superheated HF liquid at typical Alkylation Unit temperatures and pressures will result in 100% of the HF forming an aerosol cloud that is denser than air. Additional tests confirmed that large amounts of spray water directed around a leak could reduce the amount of the HF aerosol moving downwind by about 90%. Due to concern about the ability to quickly detect a leak and immediate deliver large amounts of water to the leak location, Texaco pursued development of an additive to reduce HF aerosol formation. By 1994 Texaco and UOP had developed the HF Alkylation Additive Technology which will be licensed under the Alkad servicemark. The key to this technology is a class of additives that form stable complexes, onium polyhydrogen fluorides, with HF. The presence of this HF-complex both significantly reduces the aerosol-forming tendency of the Alkylation Unit circulating acid and improves the quality of the product alkylate. These benefits are achieved without decreasing unit throughput or increasing total acid inventory. The first commercial trial of the Alkad Technology began on September 14, 1994 at Texaco`s 11,500 BPOD Alkylation Unit in the El Dorado, Kansas Refinery.

  12. Geochemistry of ultra-fine and nano-compounds in coal gasification ashes: a synoptic view.

    PubMed

    Kronbauer, Marcio A; Izquierdo, Maria; Dai, Shifeng; Waanders, Frans B; Wagner, Nicola J; Mastalerz, Maria; Hower, James C; Oliveira, Marcos L S; Taffarel, Silvio R; Bizani, Delmar; Silva, Luis F O

    2013-07-01

    The nano-mineralogy, petrology, and chemistry of coal gasification products have not been studied as extensively as the products of the more widely used pulverized-coal combustion. The solid residues from the gasification of a low- to medium-sulfur, inertinite-rich, volatile A bituminous coal, and a high sulfur, vitrinite-rich, volatile C bituminous coal were investigated. Multifaceted chemical characterization by XRD, Raman spectroscopy, petrology, FE-SEM/EDS, and HR-TEM/SEAD/FFT/EDS provided an in-depth understanding of coal gasification ash-forming processes. The petrology of the residues generally reflected the rank and maceral composition of the feed coals, with the higher rank, high-inertinite coal having anisotropic carbons and inertinite in the residue, and the lower rank coal-derived residue containing isotropic carbons. The feed coal chemistry determines the mineralogy of the non-glass, non-carbon portions of the residues, with the proportions of CaCO₃ versus Al₂O₃ determining the tendency towards the neoformation of anorthite versus mullite, respectively. Electron beam studies showed the presence of a number of potentially hazardous elements in nanoparticles. Some of the neoformed ultra-fine/nano-minerals found in the coal ashes are the same as those commonly associated with oxidation/transformation of sulfides and sulfates.

  13. A novel approach to highly dispersing catalytic materials in coal for gasification

    SciTech Connect

    Abotsi, G.M.K.; Bota, K.B.

    1989-01-01

    This project seeks to develop a technique, based on coal surface properties, for highly dispersing catalysts in coal for gasification and to investigate the potential of using potassium carbonate and calcium acetate mixtures as catalysts for coal gasification. The lower cost and high catalytic activity of the latter compound will produce economic benefits by reducing the amount of K{sub 2}CO{sub 3} required for high coal char reactivities. The work is focused on the elucidation of coal-catalyst precursor interactions in solution and the variables which control the adsorption and dispersion of coal gasification metal catalysts. In order to optimize coal-metal ion interactions and hence maximize catalyst activity, the study examines the surface electrochemistry of a lignite, a subbituminous, and a bituminous coals and their demineralized and oxidized derivatives prior to loading with the catalytic materials. The surface electrical properties of the coals are investigated with the aid of electrophoresis, while the effects of the surface charge on the adsorption of K{sup +} and Ca{sup 2+} are studied by agitating the coals with aqueous solutions of potassium and calcium. A zeta meter, a tube furnace, and other equipment required for the investigation have been acquired and installed. Preliminary work shows that the lignite (Psoc 1482) is negatively charged between pH 1.8 and pH 11.0 and has an isoelectric point of pH 1.8.

  14. A novel approach to highly dispersing catalytic materials in coal for gasification

    SciTech Connect

    Abotsi, M.K.; Bota, K.B.

    1990-01-01

    This project seeks to develop a technique, based on coal surface properties, for highly dispersing catalysts in coal for gasification and to investigate the potential of using potassium carbonate and calcium acetate mixtures as catalysts for coal gasification. The work is focused on the elucidation of coal-catalyst precursor interactions in solution and the variables which control the adsorption and dispersion of coal gasification metal catalysts. In order to optimize coal-metal ion interactions and hence maximize catalyst activity, the study examines the surface electrochemistry of a lignite, a subbituminous, and a bituminous coals and their demineralized and oxidized derivatives prior to loading with the catalytic materials. The surface electrical properties of the coals are investigated with the aid of electrophoresis, while the effects of the surface charge on the adsorption of K{sup +} and Ca{sup 2+} are studied by agitating the coals with aqueous solutions of potassium and calcium. Zeta potential studies show that the surfaces of the lignite are negatively charged between about pH2 to 11, the negative charge density increasing with increase in pH. Highly alkaline media promoted calcium adsorption due to high negative charge on the coal, while calcium uptake was inhibited in strongly acidic solutions.

  15. Chemical and toxicological evaluation of underground coal gasification (UCG) effluents. The coal rank effect.

    PubMed

    Kapusta, Krzysztof; Stańczyk, Krzysztof

    2015-02-01

    The effect of coal rank on the composition and toxicity of water effluents resulting from two underground coal gasification experiments with distinct coal samples (lignite and hard coal) was investigated. A broad range of organic and inorganic parameters was determined in the sampled condensates. The physicochemical tests were supplemented by toxicity bioassays based on the luminescent bacteria Vibrio fischeri as the test organism. The principal component analysis and Pearson correlation analysis were adopted to assist in the interpretation of the raw experimental data, and the multiple regression statistical method was subsequently employed to enable predictions of the toxicity based on the values of the selected parameters. Significant differences in the qualitative and quantitative description of the contamination profiles were identified for both types of coal under study. Independent of the coal rank, the most characteristic organic components of the studied condensates were phenols, naphthalene and benzene. In the inorganic array, ammonia, sulphates and selected heavy metals and metalloids were identified as the dominant constituents. Except for benzene with its alkyl homologues (BTEX), selected polycyclic aromatic hydrocarbons (PAHs), zinc and selenium, the values of the remaining parameters were considerably greater for the hard coal condensates. The studies revealed that all of the tested UCG condensates were extremely toxic to V. fischeri; however, the average toxicity level for the hard coal condensates was approximately 56% higher than that obtained for the lignite. The statistical analysis provided results supporting that the toxicity of the condensates was most positively correlated with the concentrations of free ammonia, phenols and certain heavy metals.

  16. Coal gasification via the Lurgi process: Topical report: Volume 2, Production of IFG (industrial fuel gas)

    SciTech Connect

    Zahnstecher, L.W.

    1984-12-01

    A Lurgi baseline study was requested by the DOE/GRI Operating Committee of the Joint Coal Gasification Program for the purpose of updating the economics of earlier Lurgi coal gasification plant studies for the production of industrial fuel gas (IFG) based on commercially advanced technologies. The current study incorporates the recent experience with large size Lurgi plants in an effort to improve capital and operating costs of earlier plant designs. The present coal gasification study is based upon a plant producing 73.3 billion Btu (HHV) per day of IFG using the Lurgi dry bottom coal gasification technology. A Western subbituminous coal was designated as the plant feed, obtained from the Rosebud seam at Colstrip, Montana. This study presents the detailed description of an integrated facility which utilizes coal, air, and water to produce 73.3 billion Btu (HHV) per day of industrial fuel gas. The plant consists of coal handling and preparation, seven Lurgi dry bottom gasifiers, acid gas removal, sulfur recovery, phenol and ammonia recovery, as well as necessary support facilities. The plant is a grass roots facility located in the area of Minneapolis, Minnesota. The Lurgi Corporation assisted in this study, under subcontract to Foster Wheeler, by supplying the heat and material balances, flow sheets, utilities, catalysts and chemical requirements, and cost data for Lurgi designed process sections. Details of material supplied by Lurgi Corporation are presented in Appendix A. 39 refs., 33 figs., 50 tabs.

  17. CATALYTIC GASIFICATION OF COAL USING EUTECTIC SALT MIXTURES

    SciTech Connect

    Atul Sheth; Chandramouli Sastry

    2001-03-31

    Most of the tasks on the project have successfully been completed and reported. A 12 month no-cost extension has been requested to complete the remaining tasks. This report summarizes the accomplishments of the first six months of the no-cost extensions period. The acetic acid extraction showed that acetic acid has more effect on the extraction of the ternary catalyst (LNK) ions than water. Based on the extraction results, the order of the recovery capability of Na{sub 2}CO{sub 3} using acetic acid, sulfuric acid and water extractions is sulfuric acid {ge} acetic acid > water; the order for K{sub 2}CO{sub 3} is sulfuric acid > water >acetic acid; and the order for Li{sub 2}CO{sub 3} is acetic acid > sulfuric acid >water. A process flowsheet for the catalyst recovery process was proposed based on the results. Scanning electron microscopy (SEM) studies showed most of the particles (coal) appear amorphous. Some coal particles are as large as 50-60 {micro}m, but most are smaller. One can also easily see a few crystalline particles (10-20 {micro}m) with sharp facets and corners. The electron micrographs of gasified char samples (reactor-aged) of the LNKcoal mixture showed that a dramatic change is obvious in the morphology and crystallinity of the sample and is consistent with the results obtained from the x-ray diffraction studies. XRD studies of reactor-aged samples showed a substantial increase in the sample crystallinity (due to the gasification of amorphous carbon). The eutectic salt presumably mostly converted to sulfates.

  18. UTILIZATION OF LIGHTWEIGHT MATERIALS MADE FROM COAL GASIFICATION SLAGS

    SciTech Connect

    Unknown

    2000-04-24

    The integrated-gasification combined-cycle (IGCC) process is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of ''as-generated'' slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for ''as-generated'' slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 1700 F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for, various applications. The project goals are to be accomplished in two phases Phase I, comprising the production of LWA and ULWA from slag at the large pilot scale, and

  19. Presence of an unusual methanogenic bacterium in coal gasification waste.

    PubMed

    Tomei, F A; Rouse, D; Maki, J S; Mitchell, R

    1988-12-01

    Methanogenic bacteria growing on a pilot-scale, anaerobic filter processing coal gasification waste were enriched in a mineral salts medium containing hydrogen and acetate as potential energy sources. Transfer of the enrichments to methanol medium resulted in the initial growth of a strain of Methanosarcina barkeri, but eventually small cocci became dominant. The cocci growing on methanol produced methane and exhibited the typical fluorescence of methanogenic bacteria. They grew in the presence of the cell wall synthesis-inhibiting antibiotics d-cycloserine, fosfomycin, penicillin G, and vancomycin as well as in the presence of kanamycin, an inhibitor of protein synthesis in eubacteria. The optimal growth temperature was 37 degrees C, and the doubling time was 7.5 h. The strain lysed after reaching stationary phase. The bacterium grew poorly with hydrogen as the energy source and failed to grow on acetate. Morphologically, the coccus shared similarities with Methanosarcina sp. Cells were 1 mum wide, exhibited the typical thick cell wall and cross-wall formation, and formed tetrads. Packets and cysts were not formed.

  20. Instrumentation for optimizing an underground coal-gasification process

    NASA Astrophysics Data System (ADS)

    Seabaugh, W.; Zielinski, R. E.

    1982-06-01

    While the United States has a coal resource base of 6.4 trillion tons, only seven percent is presently recoverable by mining. The process of in-situ gasification can recover another twenty-eight percent of the vast resource, however, viable technology must be developed for effective in-situ recovery. The key to this technology is system that can optimize and control the process in real-time. An instrumentation system is described that optimizes the composition of the injection gas, controls the in-situ process and conditions the product gas for maximum utilization. The key elements of this system are Monsanto PRISM Systems, a real-time analytical system, and a real-time data acquisition and control system. This system provides from complete automation of the process but can easily be overridden by manual control. The use of this cost effective system can provide process optimization and is an effective element in developing a viable in-situ technology.

  1. Summary report: Trace substance emissions from a coal-fired gasification plant

    SciTech Connect

    Williams, A.; Wetherold, B.; Maxwell, D.

    1996-10-16

    The U.S. Department of Energy (DOE), the Electric Power Research Institute (EPRI), and Louisiana Gasification Technology Inc. (LGTI) sponsored field sampling and analyses to characterize emissions of trace substances from LGTI`s integrated gasification combined cycle (IGCC) power plant at Plaquemine, Louisiana. The results indicate that emissions from the LGTI facility were quite low, often in the ppb levels, and comparable to a well-controlled pulverized coal-fired power plant.

  2. Fluidized-bed catalytic coal-gasification process. [US patent; pretreatment to minimize agglomeration

    DOEpatents

    Euker, C.A. Jr.; Wesselhoft, R.D.; Dunkleman, J.J.; Aquino, D.C.; Gouker, T.R.

    1981-09-14

    Coal or similar carbonaceous solids impregnated with gasification catalyst constituents are oxidized by contact with a gas containing between 2 vol % and 21 vol % oxygen at a temperature between 50 and 250/sup 0/C in an oxidation zone and the resultant oxidized, catalyst impregnated solids are then gasified in a fluidized bed gasification zone at an elevated pressure. The oxidation of the catalyst impregnated solids under these conditions insures that the bed density in the fluidized bed gasification zone will be relatively high even though the solids are gasified at elevated pressure and temperature.

  3. Effect of fuel origin on synergy during co-gasification of biomass and coal in CO2.

    PubMed

    Zhang, Yan; Zheng, Yan; Yang, Mingjun; Song, Yongchen

    2016-01-01

    The effect of fuel origin on synergy in coal/biomass blends during co-gasification has been assessed using a congruent-mass thermogravimetry analysis (TGA) method. Results revealed that synergy occurs when ash residuals are formed, followed by an almost complete gasification of biomass. Potassium species in biomass ash play a catalytic role in promoting gasification reactivity of coal char, which is a direct consequence of synergy during co-gasification. The SEM-EDS spectra provided conclusive evidence that the transfer of potassium from biomass to the surface of coal char occurs during co-pyrolysis/gasification. Biomass ash rich in silica eliminated synergy in coal/biomass blends but not to the extent of inhibiting the reaction rate of the blended chars to make it slower than that of separated ones. The best result in terms of synergy was concluded to be the combination of low-ash coal and K-rich biomass.

  4. Photoassisted electrolysis applied to coal gasification. Quarterly report, 1 July 1982-30 September 1982

    SciTech Connect

    Park, S.M.

    1982-01-01

    The literature search was continued on the electrochemical oxidation and reduction of coal. Humic acids are generated upon oxidation of coal in alkali media. Similar results were reported for the oxidation of coal. The reduction coal in nonaqueous solutions gave reduced coal of various degrees of hydrogenation depending on experimental conditions. These earlier results suggest that a proper combination of electrochemical oxidation and reduction of coal may lead to various classes of derivatized coal including liquid coals. Both CdS and CdSe thin film electrodes were tested for photoassisted coal gasification. Although high photocurrents were observed the electrodes were not stable. To stabilize the electrodes the electrode surface was modified by coating with a conductive organic polymer, which behaves as an electron transfer mediator. Various experiments in this effort are described.

  5. LLNL Underground-Coal-Gasification Project. Quarterly progress report, July-September 1981

    SciTech Connect

    Stephens, D.R.; Clements, W.

    1981-11-09

    We have continued our laboratory studies of forward gasification in small blocks of coal mounted in 55-gal drums. A steam/oxygen mixture is fed into a small hole drilled longitudinally through the center of the block, the coal is ignited near the inlet and burns toward the outlet, and the product gases come off at the outlet. Various diagnostic measurements are made during the course of the burn, and afterward the coal block is split open so that the cavity can be examined. Development work continues on our mathematical model for the small coal block experiments. Preparations for the large block experiments at a coal outcrop in the Tono Basin of Washington State have required steadily increasing effort with the approach of the scheduled starting time for the experiments (Fall 1981). Also in preparation is the deep gasification experiment, Tono 1, planned for another site in the Tono Basin after the large block experiments have been completed. Wrap-up work continues on our previous gasification experiments in Wyoming. Results of the postburn core-drilling program Hoe Creek 3 are presented here. Since 1976 the Soviets have been granted four US patents on various aspects of the underground coal gasification process. These patents are described here, and techniques of special interest are noted. Finally, we include ten abstracts of pertinent LLNL reports and papers completed during the quarter.

  6. Study of early appearance of skin lesions in coal gasification workers.

    PubMed

    Begraca, M; Ukmata, H; Morris, S C; Canhasi, B; Haxhiu, M A

    1991-09-01

    A retrospective cohort morbidity study was conducted among workers employed at the Kosovo coal gasification plant and a reference population of open-pit lignite miners. The aim was to determine the rate of early skin cancer and pre-cancerous skin lesions. In 15 years of commercial operation of the coal gasification plant, seven workers were diagnosed with benign skin tumors, six with pre-cancerous skin diseases, but none with skin cancer. The lesions were significantly fewer than were reported earlier over a shorter time period and in a smaller population at a coal hydrogenation plant. Compared to the reference population who received medical care in the same clinic, gasification workers had a lower skin cancer rate, but a higher rate of benign skin tumors and potentially pre-cancerous skin diseases.

  7. High-Btu coal gasification technology in the nation's synthetic fuels future

    SciTech Connect

    German, M.I.

    1980-01-01

    Actively promoted by the gas industry since the early 1970s, high-Btu coal gasification promises to be the most economical and environmentally benign coal-based energy alternative. Estimates place potential supplies of SNG at 100 billion CF/yr by 1985 and 3.3 trillion CF by 2000. Most active projects plan to use the Lurgi gasifier along with a methanation step; this scheme compares favorably with more advanced processes in its ability to handle noncaking, high-ash Western coals. For Eastern coals, however, particularly those from the Illinois basin, the HYGAS, COGAS, and slagging Lurgi processes could prove more suitable. Because gas, oil, and electricity are interchangeable for many stationary applications, gasification technologies should be evaluated on the basis of their market potential, not relative to other gas sources. Besides being clean and safe, high-Btu coal gas can successfully penetrate the residential and commercial space-heating and the premium industrial-energy markets.

  8. Transformation of the Fe-mineral associations in coal during gasification

    NASA Astrophysics Data System (ADS)

    Waanders, F. B.; Bunt, J. R.

    2006-07-01

    The mineral matter associated with coal undergoes various transformations during the coal gasification process. Optimisation of the gasification process is necessary in the coal to liquids technology. The principle aim of this investigation was to determine the changes that the Fe-containing minerals and mineral associations undergo during gasification of coal. Due to the complexity of the counter-current coal-gas process used, a gasifier dissection was undertaken on one of the Sasol gasifiers. Detailed characterisation profiles of various properties of the coal were undertaken after a commercial-scale gasifier was shutdown for routine maintenance of which the Mössbauer spectroscopy technique will be described here. Representative samples from the gasifier were extracted after sufficient cooling was done to allow the safe turn-out of the gasifier. In the coal samples that entered the gasifier, pyrite was the abundant Fe-containing mineral, whilst the pyrite changed gradually to form, in conjunction with the SiO2 and Al2O3 present in the coal, a Fe-containing glass and hematite at the bottom, or ash grate of the gasifier.

  9. Coal gasification pilot plant support studies. Subtask 1-3. Application of availability analysis in assessing the efficiency of coal gasification processes

    SciTech Connect

    Not Available

    1980-10-01

    The methodology for availability analysis to assess thermodynamic efficiency in coal gasification processes has been established. The methodology includes the following: procedures for estimating chemical, thermal, and mechanical contributions to enthalpy, entropy, and availability transformations in various steps of coal gasification processes; and definition of parameters for a quantitative assessment of process thermodynamic efficiency. The methodology of availability analysis, including the procedures and definitions (mentioned above), has been used to develop computer programs for assessing the thermodynamic efficiency of coal gasification processes. These programs are written in FORTRAN IV for use in the IGT computer facilities. The data input to these programs include the temperatures, pressures, and flow rates of chemical species entering and leaving the processes or process steps being analyzed. The thermodynamic analyses provided by the computer programs include: verification of material and heat balances; and computation of availability balances and process thermodynamic efficiency parameters. Availability analyses have been conducted for the major process steps in proposed designs of HYGAS and Lurgi processes for producing SNG from Eastern coals. For each design, process steps with potential for improved thermodynamic efficiencies have been identified, and recommendations were made for improving process efficiencies. The proposed HYGAS and Lurgi designs were compared, and differing design features were contrasted and analyzed.

  10. The calculation of gasification from coal in a fixed bed reactor

    NASA Astrophysics Data System (ADS)

    Hoersgen, B.; Koehne, H.

    1980-11-01

    A one dimension, two phase model for the transfer of coal into gas through the Lurgi pressure gasification process is discussed. Calculations for drying, devolatilization, and gasification are presented along with energy and mass transport operations. The heterogeneous chemical reactions of carbon with hydrogen, water vapor, and carbon dioxide, and the homogeneous reaction between carbon monoxide and water vapor are described by kinetic equations, that take into account deviations from thermodynamic equilibrium as the driving potential of the chemical reaction. Data from different types of coal and different gas compositions were used to test the model.

  11. Air-based coal gasification in a two-chamber gas reactor with circulating fluidized bed

    NASA Astrophysics Data System (ADS)

    Dubinin, A. M.; Tuponogov, V. G.; Kagramanov, Y. A.

    2017-01-01

    During the bed gasification of solid fuels, the process temperature in the reaction zone is not high enough for reaching the maximum rate of the chemical efficiency factor of the gasification process. In order to increase the chemical efficiency factor, it is necessary to supply extra heat to the reaction zone to increase the reaction temperature. In this article, coal gasification in a chamber with forced fluidized bed is considered and it is proposed to supply extra heat with a circulating flow of an inert particulate heat transfer agent. Circulating inert particulate material is successively heated by coal combustion in a cone chamber with bubbling fluidized bed and in a combustion chamber with a spherical nozzle that inhibits the forced fluidized bed. After that, the heat transfer agent heated to 930-950°C enters first in a gasification chamber with bubbling bed and then in a chamber with forced fluidized bed, where it transfers the physical heat to the air fuel mixture. The experiments conducted with crushed Borodinsky coal and inert particulate heat transfer agent (electrocorundum) showed the temperature rise in a gasification chamber with from 760 to 870°C and the increase in the combustible component (CO) concentration in the gasification products by 5.5%. Based on the kinetic equations of the fuel combustion reactions and the CO2 reduction to CO and on the thermal balance equations of combustion and gasification chambers, the simulation model for the gas composition and the temperature rate calculated by the height of reaction chambers was developed. The experimental temperature rates and product gas compositions are in good agreement with the simulation results based on the proposed kinetic gasification model.

  12. Coal conversion processes and analysis methodologies for synthetic fuels production. [technology assessment and economic analysis of reactor design for coal gasification

    NASA Technical Reports Server (NTRS)

    1979-01-01

    Information to identify viable coal gasification and utilization technologies is presented. Analysis capabilities required to support design and implementation of coal based synthetic fuels complexes are identified. The potential market in the Southeast United States for coal based synthetic fuels is investigated. A requirements analysis to identify the types of modeling and analysis capabilities required to conduct and monitor coal gasification project designs is discussed. Models and methodologies to satisfy these requirements are identified and evaluated, and recommendations are developed. Requirements for development of technology and data needed to improve gasification feasibility and economies are examined.

  13. Carbon formation and metal dusting in advanced coal gasification processes

    SciTech Connect

    DeVan, J.H.; Tortorelli, P.F.; Judkins, R.R.; Wright, I.G.

    1997-02-01

    The product gases generated by coal gasification systems contain high concentrations of CO and, characteristically, have relatively high carbon activities. Accordingly, carbon deposition and metal dusting can potentially degrade the operation of such gasifier systems. Therefore, the product gas compositions of eight representative gasifier systems were examined with respect to the carbon activity of the gases at temperatures ranging from 480 to 1,090 C. Phase stability calculations indicated that Fe{sub 3}C is stable only under very limited thermodynamic conditions and with certain kinetic assumptions and that FeO and Fe{sub 0.877}S tend to form instead of the carbide. As formation of Fe{sub 3}C is a necessary step in the metal dusting of steels, there are numerous gasifier environments where this type of carbon-related degradation will not occur, particularly under conditions associated with higher oxygen and sulfur activities. These calculations also indicated that the removal of H{sub 2}S by a hot-gas cleanup system may have less effect on the formation of Fe{sub 3}C in air-blown gasifier environments, where the iron oxide phase can exist and is unaffected by the removal of sulfur, than in oxygen-blown systems, where iron sulfide provides the only potential barrier to Fe{sub 3}C formation. Use of carbon- and/or low-alloy steels dictates that the process gas composition be such that Fe{sub 3}C cannot form if the potential for metal dusting is to be eliminated. Alternatively, process modifications could include the reintroduction of hydrogen sulfide, cooling the gas to perhaps as low as 400 C and/or steam injection. If higher-alloy steels are used, a hydrogen sulfide-free gas may be processed without concern about carbon deposition and metal dusting.

  14. Structural characteristics and gasification reactivity of chars prepared from K{sub 2}CO{sub 3} mixed HyperCoals and coals

    SciTech Connect

    Atul Sharma; Hiroyuki Kawashima; Ikuo Saito; Toshimasa Takanohashi

    2009-04-15

    HyperCoal is a clean coal with mineral matter content <0.05 wt %. Oaky Creek (C = 82%), and Pasir (C = 68%) coals were subjected to solvent extraction method to prepare Oaky Creek HyperCoal, and Pasir HyperCoal. Experiments were carried out to compare the gasification reactivity of HyperCoals and parent raw coals with 20, 40, 50 and 60% K{sub 2}CO{sub 3} as a catalyst at 600, 650, 700, and 775{sup o}C with steam. Gasification rates of coals and HyperCoals were strongly influenced by the temperature and catalyst loading. Catalytic steam gasification of HyperCoal chars was found to be chemical reaction controlled in the 600-700{sup o}C temperature range for all catalyst loadings. Gasification rates of HyperCoal chars were found to be always higher than parent coals at any given temperature for all catalyst loadings. However, X-ray diffraction results showed that the microstructures of chars prepared from coals and HyperCoals were similar. Results from nuclear magnetic resonance spectroscopy show no significant difference between the chemical compositions of the chars. Significant differences were observed from scanning electron microscopy images, which showed that the chars from HyperCoals had coral-reef like structures whereas dense chars were observed for coals. 26 refs., 8 figs., 2 tabs.

  15. Coal gasification systems engineering and analysis, volume 2

    NASA Technical Reports Server (NTRS)

    1980-01-01

    The major design related features of each generic plant system were characterized in a catalog. Based on the catalog and requirements data, approximately 17 designs and cost estimates were developed for MBG and alternate products. A series of generic trade studies was conducted to support all of the design studies. A set of cost and programmatic analyses were conducted to supplement the designs. The cost methodology employed for the design and sensitivity studies was documented and implemented in a computer program. Plant design and construction schedules were developed for the K-T, Texaco, and B&W MBG plant designs. A generic work breakdown structure was prepared, based on the K-T design, to coincide with TVA's planned management approach. An extensive set of cost sensitivity analyses was completed for K-T, Texaco, and B&W design. Product price competitiveness was evaluated for MBG and the alternate products. A draft management policy and procedures manual was evaluated. A supporting technology development plan was developed to address high technology risk issues. The issues were identified and ranked in terms of importance and tractability, and a plan developed for obtaining data or developing technology required to mitigate the risk.

  16. Mild gasification of Usibelli coal in an inclined fluidized-bed reactor

    SciTech Connect

    Merriam, N.W.; Thomas, K.P.; Cha, C.Y.

    1991-02-01

    Results of mild gasification tests of minus 16-mesh Usibelli coal in an inclined fluidized-bed reactor are described in this report. The minus 16-mesh fraction was separated from the coal by screening. The coal was dried to zero moisture content, and about 2 wt % of the volatiles was removed as gas by partial decarboxylation using a 100-lb/hr inclined fluidized-bed dryer. The dried coal was subjected to mild gasification at maximum temperatures of 1050 to 1250{degrees}F (566 to 677{degrees}C) and feed rates of 7.5 lb/hr while using a once-through flow of carbon dioxide as fluidizing gas in a 1-inch-wide, inclined fluidized-bed reactor. Mild gasification of the dried coal resulted in production of 44 to 56 wt % of the dried coal as char, 10 to 13 wt % as liquids, 17 to 28 wt % as gas, and 8 to 21 wt % as fines. The yield of moisture- and ash-free (MAF) liquids varied from 11.4 to 14.2 wt % of the dried coal feed. Chemical analysis was carried out on these products.

  17. Advanced coal gasification system for electric power generation. Third quarterly progress report, April 1-June 30, 1980

    SciTech Connect

    1980-07-25

    The operation, maintenance and modifications to the Westinghouse gasification process development unit during the quarter are reviewed. The tests of the gasifier-agglomerator included direct coal feed as well as oxygen-blown gasification of a char or coal bed. Then the whole system was tested in single and double stage operation. Laboratory support involved fluidized bed test facilities at ambient temperature and at design temperature for devolatilization and gasification studies. Other laboratory systems were related to thermal analysis and pressurized high temperature studies of gasification and gas cleaning. (LTN)

  18. [Transformation of sulfur forms during coal pyrolysis and partial gasification in a fixed bed reactor].

    PubMed

    Li, Bin; Cao, Yan; Zhang, Jianmin; Huang, Jiejie; Wang, Yang; Chen, Fuyan

    2003-03-01

    The development of various process to the pre-desulfurization of coal was drawn more attention. In present study, the transformation of sulfur forms of three different ranks high sulfur coals during coal pyrolysis and partial gasification were investigated in a fixed bed reactor. The sulfur and carbon content analysis of original coal and coal char produced were determined by LECO SC-444 and wet chemical analysis according to Sugawara's method. The results showed that half of inorganic sulfur and partial of organic sulfur were removed during coal pyrolysis. And the sulfur removal was much more than carbon during pyrolysis process; and the sulfur in the coal char, especially the sulfide sulfur was removed completely during partial gasification process for both Datong coal and Xishan coal, the degree of sulfide sulfur removal could be increased with increasing temperature. At the same time, the results of Yima coal showed that the effect of fixed-sulfur by alkaline metals increased when the temperature was higher than 700 degrees C, which attribute to the increase of the fixed sulfur reaction rate and the decrease of mass-transfer limitation.

  19. Interaction and kinetic analysis for coal and biomass co-gasification by TG-FTIR.

    PubMed

    Xu, Chaofen; Hu, Song; Xiang, Jun; Zhang, Liqi; Sun, Lushi; Shuai, Chao; Chen, Qindong; He, Limo; Edreis, Elbager M A

    2014-02-01

    This study aims to investigate the interaction and kinetic behavior of CO2 gasification of coal, biomass and their blends by thermogravimetry analysis (TG). The gas products evolved from gasification were measured online with Fourier Transform Infrared Spectroscopy (FTIR) coupled with TG. Firstly, TG experiments indicated that interaction between the coals and biomasses mainly occurred during co-gasification process. The most significant synergistic interaction occurred for LN with SD at the blending mass ratio 4:1. Furthermore, thermal kinetic analysis indicated that the activation energy involved in co-gasification decreased as the SD content increased until the blending ratio of SD with coal reached 4:1. The rise of the frequency factor indicated that the increase of SD content favored their synergistic interaction. Finally, FTIR analysis of co-gasification of SD with LN indicated that except for CO, most gases including CH3COOH, C6H5OH, H2O, etc., were detected at around 50-700°C.

  20. A review of the factors influencing the physicochemical characteristics of underground coal gasification

    SciTech Connect

    Yang, L.H.

    2008-07-01

    In this article, the physicochemical characteristics of the oxidation zone, the reduction zone, and the destructive distillation and dry zone in the process of underground coal gasification (UCG) were explained. The effect of such major factors as temperature, coal type, water-inrush or -intake rate, the quantity and quality of wind blasting, the thickness of coal seams, operational pressure, the length, and the section of gasification gallery on the quality of the underground gas and their interrelationship were discussed. Research showed that the temperature conditions determined the underground gas compositions; the appropriate water-inrush or -intake rate was conducive to the improvement in gas heat value; the properties of the gasification agent had an obvious effect on the compositions and heat value of the product gas. Under the cyclically changing pressure, heat losses decreased by 60%, with the heat efficiency and gasification efficiency being 1.4 times and 2 times those of constant pressure, respectively. The test research further proved that the underground gasifier with a long channel and a big cross-section, to a large extent, improved the combustion-gasification conditions.

  1. Non-catalytic co-gasification of sub-bituminous coal and biomass

    NASA Astrophysics Data System (ADS)

    Nyendu, Guevara Che

    Fluidization characteristics and co-gasification of pulverized sub-bituminous coal, hybrid poplar wood, corn stover, switchgrass, and their mixtures were investigated. Co-gasification studies were performed over temperature range from 700°C to 900°C in different media (N2, CO2, steam) using a bubbling fluidized bed reactor. In fluidization experiments, pressure drop (Delta P) observed for coal-biomass mixtures was higher than those of single coal and biomass bed materials in the complete fluidization regime. There was no systematic trend observed for minimum fluidization velocity ( Umf) with increasing biomass content. However, porosity at minimum fluidization (εmf) increased with increasing biomass content. Channeling effects were observed in biomass bed materials and coal bed with 40 wt.% and 50 wt.% biomass content at low gas flowrates. The effect of coal pressure overshoot reduced with increasing biomass content. Co-gasification of coal and corn stover mixtures showed minor interactions. Synergetic effects were observed with 10 wt.% corn stover. Coal mixed with corn stover formed agglomerates during co-gasification experiments and the effect was severe with increase in corn stover content and at 900°C. Syngas (H2 + CO) concentrations obtained using CO2 as co-gasification medium were higher (~78 vol.% at 700°C, ~87 vol.% at 800°C, ~93 vol.% at 900°C) than those obtained with N2 medium (~60 vol.% at 700°C, ~65 vol.% at 800°C, ~75 vol.% at 900°C). Experiments involving co-gasification of coal with poplar showed no synergetic effects. Experimental yields were identical to predicted yields. However, synergetic effects were observed on H2 production when steam was used as the co-gasification medium. Additionally, the presence of steam increased H2/CO ratio up to 2.5 with 10 wt.% hybrid poplar content. Overall, char and tar yields decreased with increasing temperature and increasing biomass content, which led to increase in product gas.

  2. Synthesis gas production with an adjustable H{sub 2}/CO ratio through the coal gasification process: effects of coal ranks and methane addition

    SciTech Connect

    Yan Cao; Zhengyang Gao; Jing Jin; Hongchang Zhou; Marten Cohron; Houying Zhao; Hongying Liu; Weiping Pan

    2008-05-15

    Direct production of synthesis gas using coal as a cheap feedstock is attractive but challenging due to its low H{sub 2}/CO ratio of generated synthesis gas. Three typical U.S. coals of different ranks were tested in a 2.5 in. coal gasifier to investigate their gasification reactivity and adjustability on H{sub 2}/CO ratio of generated synthesis gas with or without the addition of methane. Tests indicated that lower-rank coals (lignite and sub-bituminous) have higher gasification reactivity than bituminous coals. The coal gasification reactivity is correlated to its synthesis-gas yield and the total percentage of H{sub 2} and CO in the synthesis gas, but not to the H{sub 2}/CO ratio. The H{sub 2}/CO ratio of coal gasification was found to be correlated to the rank of coals, especially the H/C ratio of coals. Methane addition into the dense phase of the pyrolysis and gasification zone of the cogasification reactor could make the best use of methane in adjusting the H{sub 2}/CO ratio of the generated synthesis gas. The maximum methane conversion efficiency, which was likely correlated to its gasification reactivity, could be achieved by 70% on average for all tested coals. The actual catalytic effect of generated coal chars on methane conversion seemed coal-dependent. The coal-gasification process benefits from methane addition and subsequent conversion on the adjustment of the H{sub 2}/CO ratio of synthesis gas. The methane conversion process benefits from the use of coal chars due to their catalytic effects. This implies that there were likely synergistic effects on both. 25 refs., 3 figs., 3

  3. Conceptual design study of a coal gasification combined-cycle powerplant for industrial cogeneration

    NASA Astrophysics Data System (ADS)

    Bloomfield, H. S.; Nelson, S. G.; Straight, H. F.; Subramaniam, T. K.; Winklepleck, R. G.

    1981-03-01

    A conceptual design study was conducted to assess technical feasibility, environmental characteristics, and economics of coal gasification. The feasibility of a coal gasification combined cycle cogeneration powerplant was examined in response to energy needs and to national policy aimed at decreasing dependence on oil and natural gas. The powerplant provides the steam heating and baseload electrical requirements while serving as a prototype for industrial cogeneration and a modular building block for utility applications. The following topics are discussed: (1) screening of candidate gasification, sulfur removal and power conversion components; (2) definition of a reference system; (3) quantification of plant emissions and waste streams; (4) estimates of capital and operating costs; and (5) a procurement and construction schedule. It is concluded that the proposed powerplant is technically feasible and environmentally superior.

  4. Conceptual design study of a coal gasification combined-cycle powerplant for industrial cogeneration

    NASA Technical Reports Server (NTRS)

    Bloomfield, H. S.; Nelson, S. G.; Straight, H. F.; Subramaniam, T. K.; Winklepleck, R. G.

    1981-01-01

    A conceptual design study was conducted to assess technical feasibility, environmental characteristics, and economics of coal gasification. The feasibility of a coal gasification combined cycle cogeneration powerplant was examined in response to energy needs and to national policy aimed at decreasing dependence on oil and natural gas. The powerplant provides the steam heating and baseload electrical requirements while serving as a prototype for industrial cogeneration and a modular building block for utility applications. The following topics are discussed: (1) screening of candidate gasification, sulfur removal and power conversion components; (2) definition of a reference system; (3) quantification of plant emissions and waste streams; (4) estimates of capital and operating costs; and (5) a procurement and construction schedule. It is concluded that the proposed powerplant is technically feasible and environmentally superior.

  5. Production of hydrogen by direct gasification of coal with steam using nuclear heat

    NASA Technical Reports Server (NTRS)

    1975-01-01

    Problems related to: (1) high helium outlet temperature of the reactor, and (2) gas generator design used in hydrogen production are studied. Special attention was given to the use of Oklahoma coal in the gasification process. Plant performance, operation, and environmental considerations are covered.

  6. Enhanced anaerobic biodegradability of real coal gasification wastewater with methanol addition.

    PubMed

    Wang, Wei; Han, Hongjun; Yuan, Min; Li, Huiqiang

    2010-01-01

    Coal gasification effluent is a typical refractory industrial wastewater with a very poor anaerobic biodegradability due to its toxicity. Methanol was introduced to improve anaerobic biodegradability of real coal gasification wastewater, and the effect of methanol addition on the performance was investigated in a mesophilic upflow anaerobic sludge bed reactor with a hydraulic retention time of 24 hr. Experimental results indicated that anaerobic treatment of coal gasification wastewater was feasible with the addition of methanol. The corresponding maximum COD and phenol removal rates were 71% and 75%, respectively, with methanol concentration of 500 mg COD/L for a total organic loading rate of 3.5 kg COD/(m3 x day) and a phenol loading rate of 0.6 kg/(m3 x day). The phenol removal rate was not improved with a higher methanol concentration of 1000 mg COD/L. Substrate utilization rate (SUR) tests indicated that the SURs of phenol were 106, 132, and 83 mg phenol/(g VSS x day) at methanol concentrations of 250, 500, and 1000 mg COD/L, respectively, and only 45 mg phenol/(g VSS x day) in the control reactor. The presence of methanol could reduce the toxicity of coal gasification wastewater and increase the biodegradation of phenolic compounds.

  7. Magnetohydrodynamic generator of electrical energy using gasification products of lignite coal

    NASA Astrophysics Data System (ADS)

    Derevianko, V. A.; Slavin, V. S.; Sokolov, V. S.

    1980-10-01

    An investigation is presented of an MHD generator of electrical energy fueled by gasification products of lignite coals using the T-layer effect which eliminates caustic additives. A quasi-one-dimensional theory of linear MHD processes is constructed on the basis of MHD equations; a design of an industrial generator is discussed.

  8. Subtask 4.2 - Coal Gasification Short Course

    SciTech Connect

    Kevin Galbreath

    2009-06-30

    Major utilities, independent power producers, and petroleum and chemical companies are intent on developing a fleet of gasification plants primarily because of high natural gas prices and the implementation of state carbon standards, with federal standards looming. Currently, many projects are being proposed to utilize gasification technologies to produce a synthesis gas or fuel gas stream for the production of hydrogen, liquid fuels, chemicals, and electricity. Financing these projects is challenging because of the complexity, diverse nature of gasification technologies, and the risk associated with certain applications of the technology. The Energy & Environmental Research Center has developed a gasification short course that is designed to provide technical personnel with a broad understanding of gasification technologies and issues, thus mitigating the real or perceived risk associated with the technology. Based on a review of research literature, tutorial presentations, and Web sites on gasification, a short course presentation was prepared. The presentation, consisting of about 500 PowerPoint slides, provides at least 7 hours of instruction tailored to an audience's interests and needs. The initial short course is scheduled to be presented September 9 and 10, 2009, in Grand Forks, North Dakota.

  9. Thermogravimetric and model-free kinetic studies on CO2 gasification of low-quality, high-sulphur Indian coals

    NASA Astrophysics Data System (ADS)

    Das, Tonkeswar; Saikia, Ananya; Mahanta, Banashree; Choudhury, Rahul; Saikia, Binoy K.

    2016-10-01

    Coal gasification with CO2 has emerged as a cleaner and more efficient way for the production of energy, and it offers the advantages of CO2 mitigation policies through simultaneous CO2 sequestration. In the present investigation, a feasibility study on the gasification of three low-quality, high-sulphur coals from the north-eastern region (NER) of India in a CO2 atmosphere using thermogravimetric analysis (TGA-DTA) has been made in order to have a better understanding of the physical and chemical characteristics in the process of gasification of coal. Model-free kinetics was applied to determine the activation energies (E) and pre-exponential factors (A) of the CO2 gasification process of the coals. Multivariate non-linear regression analyses were performed to find out the formal mechanisms, kinetic model, and the corresponding kinetic triplets. The results revealed that coal gasification with CO2 mainly occurs in the temperature range of 800∘-1400∘C and a maximum of at around 1100∘C. The reaction mechanisms responsible for CO2 gasification of the coals were observed to be of the ` nth order with autocatalysis (CnB)' and ` nth order (Fn) mechanism'. The activation energy of the CO2 gasification was found to be in the range 129.07-146.81 kJ mol-1.

  10. Coal gasification via the Lurgi process: Topical report: Volume 1, Production of SNG (substitute material gas)

    SciTech Connect

    Zahnstecher, L.W.

    1984-09-01

    A Lurgi baseline study was requested by the DOE/GRI Operating Committee of the Joint Coal Gasification Program for the purpose of updating the economics of earlier Lurgi coal gasification plant studies for the production of substitute natural gas (SNG) based on commercially advanced technologies. The current study incorporates the recent experience with large size Lurgi plants in an effort to improve capital and operating costs of earlier plant designs. The present coal gasification study is based on a mine mouth plant producing 250 billion Btu (HHV) per day of SNG using the Lurgi dry bottom coal gasification technology. A Western subbituminous coal was designated as the plant food, obtained from the Rosebud seam at Colstrip, Montana. This study presents the detailed description of an integrated facility which utilizes coal, air, and water to produce 250 billion Btu (HHV) per day of SNG. The plant consists of coal handling and preparation, twenty-six Lurgi dry bottom gasifiers, shift conversion, acid gas removal, methanation, compression and drying of product gas, sulfur recovery, phenol and ammonia recovery, as well as necessary support facilities. The plant is a grass roots, mine mouth facility located in a Western location similar to the town of Colstrip in Rosebud County, Montana. The Lurgi Corporation assisted in this study, under subcontract to Foster Wheeler, by supplying the heat and material balances, flow sheets, utilities, catalysts and chemical requirements, and cost data for Lurgi designed process sections. Details of material supplied by Lurgi Corporation are presented in Appendix A. 52 refs., 36 figs., 64 tabs.

  11. Calculation of the fixed bed coal gasification regimes by the use of thermodynamic model with macrokinetic constraints

    NASA Astrophysics Data System (ADS)

    Donskoi, I. G.; Keiko, A. V.; Kozlov, A. N.; Svishchev, D. A.; Shamanskii, V. A.

    2013-12-01

    We discuss an equilibrium model of a fixed-bed solid fuel gasification process that takes into account macrokinetic constraints imposed on the rates of heterophase processes and allows the pyrolysis and gasification processes to be described in a fairly simple manner with the use of thermal analysis data. The results of calculations are compared with the measured parameters characterizing the Azeisk coal steam-air gasification process that were obtained in experiments on a laboratory setup.

  12. Results of the characterization of an in situ coal gasification site in the state of Washington

    SciTech Connect

    Bartel, L. C.; Dobecki, T. L.; Stone, R.

    1980-01-01

    Sandia Laboratories, Lawrence Livermore Laboratory, and the Laramie Energy Technology Center participated in a Department of Energy funded program to select and characterize a potential underground coal gasification test site in the State of Washington. A site in the Centralia-Chehalis coal district, satisfying certain criteria, was selected for characterization. The characterization procedures included surface and borehole techniques and hydrology tests. Geologic structure and coal seam structure and continuity were determined using surface geophysical prospecting (seismic and electromagnetic surveys) and borehole geophysical (logging and cross-borehole, inseam seismic) techniques. A complete suite of geophysical logs was taken in eight exploratory boreholes to determine lithology and properties of the coal and surrounding strata. Coal cores taken from four different exploratory boreholes were analyzed to determine coal quality. Results of the characterization show that the coal seam of interest is approximately 47 ft thick at a depth of 570 to 600 ft at the site. The seam is characterized by high ash content, relatively low overall heating value, and a low permeability. The site appears suitable for conducting an underground coal gasification test.

  13. Characterization of a potential underground coal gasification site in the state of Washington

    SciTech Connect

    Bartel, L. C.; Dobecki, T. L.; Stone, R.

    1980-01-01

    Sandia Laboratories, Lawrence Livermore Laboratory, and the Laramie Energy Technology Center participated in a Department of Energy funded program to select and characterize a potential underground coal gasification test site in the State of Washington. A site in the Centralia-Chehalis coal district, satisfying certain criteria, was selected for characterization. The characterization procedures included surface and borehole techniques and hydrology tests. Geologic structure and coal seam structure and continuity were determined using surface geophysical prospecting (seismic and electromagnetic surveys) and borehole geophysical (logging and cross-borehole, in-seam seismic) techniques. A complete suite of geophysical logs was taken in eight exploratory boreholes to determine lithology and properties of the coal and surrounding strata. Coal cores taken from four different exploratory boreholes were analyzed to determine coal quality. Results of the characterization show that the coal seam of interest is approximately 47 ft thick at a depth of 570 to 600 ft at the site. The seam is characterized by high ash content, relatively low overall heating value, and a low permeability. The site appears suitable for conducting an underground coal gasification test.

  14. Numerical and experimental study of strata behavior and land subsidence in an underground coal gasification project

    NASA Astrophysics Data System (ADS)

    Sirdesai, N. N.; Singh, R.; Singh, T. N.; Ranjith, P. G.

    2015-11-01

    Underground Coal Gasification, with enhanced knowledge of hydrogeological, geomechanical and environmental aspects, can be an alternative technique to exploit the existing unmineable reserves of coal. During the gasification process, petro-physical and geomechanical properties undergo a drastic change due to heating to elevated temperatures. These changes, caused due to the thermal anisotropy of various minerals, result in the generation of thermal stresses; thereby developing new fracture pattern. These fractures cause the overhead rock strata to cave and fill the gasification chamber thereby causing subsidence. The degree of subsidence, change in fluid transport and geomechanical properties of the rock strata, in and around the subsidence zone, can affect the groundwater flow. This study aims to predict the thermo-geomechanical response of the strata during UCG. Petro-physical and geomechanical properties are incorporated in the numerical modelling software COMSOL Multiphysics and an analytical strength model is developed to validate and further study the mechanical response and heat conduction of the host rock around the gasification chamber. Once the problems are investigated and solved, the enhanced efficiency and the economic exploitation of gasification process would help meet country's energy demand.

  15. Combustion Engineering Integrated Coal Gasification Combined Cycle Repowering Project: Clean Coal Technology Program

    SciTech Connect

    Not Available

    1992-03-01

    On February 22, 1988, DOE issued Program Opportunity Notice (PON) Number-DE-PS01-88FE61530 for Round II of the CCT Program. The purpose of the PON was to solicit proposals to conduct cost-shared ICCT projects to demonstrate technologies that are capable of being commercialized in the 1990s, that are more cost-effective than current technologies, and that are capable of achieving significant reduction of SO[sub 2] and/or NO[sub x] emissions from existing coal burning facilities, particularly those that contribute to transboundary and interstate pollution. The Combustion Engineering (C-E) Integrated Coal Gasification Combined Cycle (IGCC) Repowering Project was one of 16 proposals selected by DOE for negotiation of cost-shared federal funding support from among the 55 proposals that were received in response to the PON. The ICCT Program has developed a three-level strategy for complying with the National Environmental Policy Act (NEPA) that is consistent with the President's Council on Environmental Quality regulations implementing NEPA (40 CFR 1500-1508) and the DOE guidelines for compliance with NEPA (10 CFR 1021). The strategy includes the consideration of programmatic and project-specific environmental impacts during and subsequent to the reject selection process.

  16. Multi-Criteria Evaluation of Coal Properties in Terms of Gasification

    NASA Astrophysics Data System (ADS)

    Marciniak-Kowalska, Jolanta; Niedoba, Tomasz; Surowiak, Agnieszka; Tumidajski, Tadeusz

    2014-10-01

    This paper presents a comparative analysis of two types of coal taken from the ZG Janina and ZG Wieczorek coalmines. The aim of this study has been to analyze the suitability of the coal in the context of the gasification process. The types of coal vary considerably in terms of their characteristics. Each of them was subjected to treatment in a ten-ringed annular jig. A particle size of 0-18 mm constituted the feed. The separated coal was divided into five layers, each of them containing material from two additional annular jigs. Analysis of their characteristics was carried out for each of the five layers and for both types of coal obtained, taking into account both their physicochemical properties as well as chemical ones. Each of these characteristics was then presented in three-dimensional surface diagrams, where the ordinate (or Y-axis) and abscissa (X-axis) was the particle size and height in which the material ended up in the jig (expressed as a percentage of the total height of the device). On the basis of observations, it was found that the types of coal have different potential for gasification, although both types are within the limits specified on the basis of previous studies. A correlation analysis between particle size and remaining characteristics of coal was carried out for each of the layers, allowing to determine which of the studied characteristics induced changes significant from the point of view of the coal gasification process. The entire research and observation was supported by conclusions and findings, which shall form the basis for further, in-depth analysis of coal.

  17. Hydrogen production by high-temperature steam gasification of biomass and coal

    SciTech Connect

    Kriengsak, S.N.; Buczynski, R.; Gmurczyk, J.; Gupta, A.K.

    2009-04-15

    High-temperature steam gasification of paper, yellow pine woodchips, and Pittsburgh bituminous coal was investigated in a batch-type flow reactor at temperatures in the range of 700 to 1,200{sup o}C at two different ratios of steam to feedstock molar ratios. Hydrogen yield of 54.7% for paper, 60.2% for woodchips, and 57.8% for coal was achieved on a dry basis, with a steam flow rate of 6.3 g/min at steam temperature of 1,200{sup o}C. Yield of both the hydrogen and carbon monoxide increased while carbon dioxide and methane decreased with the increase in gasification temperature. A 10-fold reduction in tar residue was obtained at high-temperature steam gasification, compared to low temperatures. Steam and gasification temperature affects the composition of the syngas produced. Higher steam-to-feedstock molar ratio had negligible effect on the amount of hydrogen produced in the syngas in the fixed-batch type of reactor. Gasification temperature can be used to control the amounts of hydrogen or methane produced from the gasification process. This also provides mean to control the ratio of hydrogen to CO in the syngas, which can then be processed to produce liquid hydrocarbon fuel since the liquid fuel production requires an optimum ratio between hydrogen and CO. The syngas produced can be further processed to produce pure hydrogen. Biomass fuels are good source of renewable fuels to produce hydrogen or liquid fuels using controlled steam gasification.

  18. Assessment of coal gasification/hot gas cleanup based advanced gas turbine systems

    SciTech Connect

    Not Available

    1990-12-01

    The major objectives of the joint SCS/DOE study of air-blown gasification power plants with hot gas cleanup are to: (1) Evaluate various power plant configurations to determine if an air-blown gasification-based power plant with hot gas cleanup can compete against pulverized coal with flue gas desulfurization for baseload expansion at Georgia Power Company's Plant Wansley; (2) determine if air-blown gasification with hot gas cleanup is more cost effective than oxygen-blown IGCC with cold gas cleanup; (3) perform Second-Law/Thermoeconomic Analysis of air-blown IGCC with hot gas cleanup and oxygen-blown IGCC with cold gas cleanup; (4) compare cost, performance, and reliability of IGCC based on industrial gas turbines and ISTIG power island configurations based on aeroderivative gas turbines; (5) compare cost, performance, and reliability of large (400 MW) and small (100 to 200 MW) gasification power plants; and (6) compare cost, performance, and reliability of air-blown gasification power plants using fluidized-bed gasifiers to air-blown IGCC using transport gasification and pressurized combustion.

  19. Product Characterization for Entrained Flow Coal/Biomass Co-Gasification

    SciTech Connect

    Maghzi, Shawn; Subramanian, Ramanathan; Rizeq, George; Singh, Surinder; McDermott, John; Eiteneer, Boris; Ladd, David; Vazquez, Arturo; Anderson, Denise; Bates, Noel

    2011-12-11

    The U.S. Department of Energy's National Energy Technology Laboratory (DOE NETL) is exploring affordable technologies and processes to convert domestic coal and biomass resources to high-quality liquid hydrocarbon fuels. This interest is primarily motivated by the need to increase energy security and reduce greenhouse gas emissions in the United States. Gasification technologies represent clean, flexible and efficient conversion pathways to utilize coal and biomass resources. Substantial experience and knowledge had been developed worldwide on gasification of either coal or biomass. However, reliable data on effects of blending various biomass fuels with coal during gasification process and resulting syngas composition are lacking. In this project, GE Global Research performed a complete characterization of the gas, liquid and solid products that result from the co-gasification of coal/biomass mixtures. This work was performed using a bench-scale gasifier (BSG) and a pilot-scale entrained flow gasifier (EFG). This project focused on comprehensive characterization of the products from gasifying coal/biomass mixtures in a high-temperature, high-pressure entrained flow gasifier. Results from this project provide guidance on appropriate gas clean-up systems and optimization of operating parameters needed to develop and commercialize gasification technologies. GE's bench-scale test facility provided the bulk of high-fidelity quantitative data under temperature, heating rate, and residence time conditions closely matching those of commercial oxygen-blown entrained flow gasifiers. Energy and Environmental Research Center (EERC) pilot-scale test facility provided focused high temperature and pressure tests at entrained flow gasifier conditions. Accurate matching of syngas time-temperature history during cooling ensured that complex species interactions including homogeneous and heterogeneous processes such as particle nucleation, coagulation, surface condensation, and gas

  20. Product Characterization for Entrained Flow Coal/Biomass Co-Gasification

    SciTech Connect

    Maghzi, Shawn; Subramanian, Ramanathan; Rizeq, George; Singh, Surinder; McDermott, John; Eiteneer, Boris; Ladd, David; Vazquez, Arturo; Anderson, Denise; Bates, Noel

    2011-09-30

    The U.S. Department of Energy‘s National Energy Technology Laboratory (DOE NETL) is exploring affordable technologies and processes to convert domestic coal and biomass resources to high-quality liquid hydrocarbon fuels. This interest is primarily motivated by the need to increase energy security and reduce greenhouse gas emissions in the United States. Gasification technologies represent clean, flexible and efficient conversion pathways to utilize coal and biomass resources. Substantial experience and knowledge had been developed worldwide on gasification of either coal or biomass. However, reliable data on effects of blending various biomass fuels with coal during gasification process and resulting syngas composition are lacking. In this project, GE Global Research performed a complete characterization of the gas, liquid and solid products that result from the co-gasification of coal/biomass mixtures. This work was performed using a bench-scale gasifier (BSG) and a pilot-scale entrained flow gasifier (EFG). This project focused on comprehensive characterization of the products from gasifying coal/biomass mixtures in a high-temperature, high-pressure entrained flow gasifier. Results from this project provide guidance on appropriate gas clean-up systems and optimization of operating parameters needed to develop and commercialize gasification technologies. GE‘s bench-scale test facility provided the bulk of high-fidelity quantitative data under temperature, heating rate, and residence time conditions closely matching those of commercial oxygen-blown entrained flow gasifiers. Energy and Environmental Research Center (EERC) pilot-scale test facility provided focused high temperature and pressure tests at entrained flow gasifier conditions. Accurate matching of syngas time-temperature history during cooling ensured that complex species interactions including homogeneous and heterogeneous processes such as particle nucleation, coagulation, surface condensation, and

  1. Assessment of underground coal gasification in bituminous coals: potential UCG products and markets. Final report, Phase I

    SciTech Connect

    1982-01-31

    The following conclusions were drawn from the study: (1) The US will continue to require new sources of energy fuels and substitutes for petrochemical feedstocks into the foreseeable future. Most of this requirement will be met using coal. However, the cost of mining, transporting, cleaning, and preparing coal, disposing of ash or slag and scrubbing stack gases continues to rise; particularly, in the Eastern US where the need is greatest. UCG avoids these pitfalls and, as such, should be considered a viable alternative to the mining of deeper coals. (2) Of the two possible product gases LBG and MBG, MBG is the most versatile. (3) The most logical use for UCG product in the Eastern US is to generate power on-site using a combined-cycle or co-generation system. Either low or medium Btu gas (LBG or MBG) can be used. (4) UCG should be an option whenever surface gasification is considered; particularly, in areas where deeper, higher sulfur coal is located. (5) There are environmental and social benefits to use of UCG over surface gasification in the Eastern US. (6) A site could be chosen almost anywhere in the Illinois and Ohio area where amenable UCG coal has been determined due to the existence of existing transportation or transmission systems. (7) The technology needs to be demonstrated and the potential economic viability determined at a site in the East-North-Central US which has commercial quantities of amenable bituminous coal before utilities will show significant interest.

  2. TVA coal-gasification commercial demonstration plant project. Volume 5. Plant based on Koppers-Totzek gasifier. Final report

    SciTech Connect

    Not Available

    1980-11-01

    This volume presents a technical description of a coal gasification plant, based on Koppers-Totzek gasifiers, producing a medium Btu fuel gas product. Foster Wheeler carried out a conceptual design and cost estimate of a nominal 20,000 TPSD plant based on TVA design criteria and information supplied by Krupp-Koppers concerning the Koppers-Totzek coal gasification process. Technical description of the design is given in this volume.

  3. Subcontracted R and D final report: analysis of samples obtained from GKT gasification test of Kentucky coal. Nonproprietary version

    SciTech Connect

    Raman, S.V.

    1983-09-01

    A laboratory test program was performed to obtain detailed compositional data on the Gesellshaft fuer Kohle-Technologie (GKT) gasifier feed and effluent streams. GKT performed pilot gasification tests with Kentucky No. 9 coal and collected various samples which were analyzed by GKT and the Radian Corporation, Austin, Texas. The coal chosen had good liquefaction characteristics and a high gasification reactivity. No organic priority pollutants or PAH compounds were detected in the wash water, and solid waste leachates were within RCRA metals limits.

  4. Economic benefits of the coal-gasification program at GRI (Gas Research Institute). Annual report, September 1982-June 1983

    SciTech Connect

    Haas, S.M.; Marshalla, R.A.; Nesbitt, D.M.; Oman, D.B.

    1983-01-01

    Analysis shows that the value through 2025 at a five percent real discount rate of the overall economic benefit that would result from the technical success of coal gasification under GRI funding compared to failure is 33 billion dollars. The portion of that expected benefit specifically attributable to GRI funding is computed to be 6 billion dollars. The analysis concludes that despite the different time frames toward which coal gasification and other key supply programs are directed, their benefits are highly linked.

  5. Economics of synfuel and gasification systems

    SciTech Connect

    Hahn, O.J.

    1981-01-01

    The performance characteristics of several gasification systems are discussed. Cost estimates of various synthetic fuels are presented. The lowest cost synthetic fuel is significantly above the current natural gas price of about $2.75/MMBtu and about equivalent to present oil prices at the plant gate. Gas prices for the Welman-Galusha gasifier would have to be increased significantly if the plant ran on two shifts only or if the gasifiers were not fully loaded. For industrial application the lowest cost fuel is probably the direct use of low sulfur coal with some post combustion pollution control. This is followed by the atmospheric fluidized bed combustor. Coal/oil mixtures and solvent refined coal liquids (SRC I or SRC II) are the next options. High Btu gas from a large coal gasification plant will be more competitive for industrial use. Large industrial uses in the range of 1000 tons of coal a day may find reduced costs with an entrained coal conversion unit such as a Texaco or the Saarberg-Otto Gasifiers. However, before 1985 when the gas price decontrol has been felt, it is unlikely that low Btu gas, medium Btu gas and methanol will be an economical choice for industrial users.

  6. Retention of arsenic and selenium compounds using limestone in a coal gasification flue gas.

    PubMed

    Diaz-Somoano, Mercedes; Martinez-Tarazona, M Rosa

    2004-02-01

    Volatile arsenic and selenium compounds present in coals may cause environmental problems during coal combustion and gasification. A possible way to avoid such problems may be the use of solid sorbents capable of retaining these elements from flue gases in gas cleaning systems. Lime and limestone are materials that are extensively employed for the capture of sulfur during coal processing. Moreover, they have also proven to have good retention characteristics for arsenic and selenium during combustion. The aim of this work was to ascertain whether this sorbent is also useful for retaining arsenic and selenium species in gases produced in coal gasification. The study was carried out in a laboratory-scale reactor in which the sorbent was employed as a fixed bed, using synthetic gas mixtures. In these conditions, retention capacities for arsenic may reach 17 mg g(-1) in a gasification atmosphere free of H2S, whereas the presence of H2S implies a significant decrease in arsenic retention. In the case of selenium, H2S does not influence retention which may reach 65 mg g(-1). Post-retention sorbent characterization, thermal stability, and water solubility tests have shown that chemical reaction is one of the mechanisms responsible for the capture of arsenic and selenium, with Ca(AsO2)2 and CaSe being the main compounds formed.

  7. Sulfur emission from Victorian brown coal under pyrolysis, oxy-fuel combustion and gasification conditions.

    PubMed

    Chen, Luguang; Bhattacharya, Sankar

    2013-02-05

    Sulfur emission from a Victorian brown coal was quantitatively determined through controlled experiments in a continuously fed drop-tube furnace under three different atmospheres: pyrolysis, oxy-fuel combustion, and carbon dioxide gasification conditions. The species measured were H(2)S, SO(2), COS, CS(2), and more importantly SO(3). The temperature (873-1273 K) and gas environment effects on the sulfur species emission were investigated. The effect of residence time on the emission of those species was also assessed under oxy-fuel condition. The emission of the sulfur species depended on the reaction environment. H(2)S, SO(2), and CS(2) are the major species during pyrolysis, oxy-fuel, and gasification. Up to 10% of coal sulfur was found to be converted to SO(3) under oxy-fuel combustion, whereas SO(3) was undetectable during pyrolysis and gasification. The trend of the experimental results was qualitatively matched by thermodynamic predictions. The residence time had little effect on the release of those species. The release of sulfur oxides, in particular both SO(2) and SO(3), is considerably high during oxy-fuel combustion even though the sulfur content in Morwell coal is only 0.80%. Therefore, for Morwell coal utilization during oxy-fuel combustion, additional sulfur removal, or polishing systems will be required in order to avoid corrosion in the boiler and in the CO(2) separation units of the CO(2) capture systems.

  8. Coal gasification systems engineering and analysis. Appendix D: Cost and economic studies

    NASA Technical Reports Server (NTRS)

    1980-01-01

    The detailed cost estimate documentation for the designs prepared in this study are presented. The include: (1) Koppers-Totzek, (2) Texaco (3) Babcock and Wilcox, (4) BGC-Lurgi, and (5) Lurgi. The alternate product cost estimates include: (1) Koppers-Totzek and Texaco single product facilities (methane, methanol, gasoline, hydrogen), (2) Kopers-Totzek SNG and MBG, (3) Kopers-Totzek and Texaco SNG and MBG, and (4) Lurgi-methane and Lurgi-methane and methanol.

  9. Advanced coal-gasification technical analyses. Appendix 2: coal fines disposal. Final report, December 1982-September 1985

    SciTech Connect

    Cover, A.E.; Hubbard, D.A.; Jain, S.K.; Shah, K.V.

    1986-01-01

    This report is a compilation of several studies conducted by KRSI under the Advanced Coal Gasification Technical Analyses contract with GRI. It addresses the issue of disposal and/or utilization of the coal fines that cannot be used as feedstock for fixed-bed (i.e. Lurgi) gasifiers. Specific items addressed are: (1) Technical, legal and economic aspects of fines burial, (2) Estimation of the premium for fines-free coal delivered to an SNG plant and resulting reduction in SNG production costs, (3) Comparison of the relative advantages and limitations of Winkler and GKT gasifiers to consuming fines, (4) Review of coal-size consist curves in the GRI Guidelines to assess the fines content of ROM coals, (5) a first-pass design and cost estimate using GKT gasifiers in tandem with Lurgi gasifiers in an North Dakota lignite-to-SNG plant to consume full range of coal-size consist, (6) Evaluation of the General Electric technology for extrusion of coal fines and testing of the extrudates in a fixed-bed gasifier, and (7) Investigation of equipment and variables involved in briquetting of coal fines, such that fines could be fed to the gasifiers along with the lump coal.

  10. Geology of the Hanna Formation, Hanna Underground Coal Gasification Site, Hanna, Wyoming

    SciTech Connect

    Oliver, R.L.; Youngberg, A.D.

    1984-01-01

    The Hanna Underground Coal Gasification (UCG) study area consists of the SW1/4 of Section 29 and the E1/2SE1/4 of Section 30 in Township 22 North, Range 81 West, Wyoming. Regionally, this is located in the coal-bearing Hanna Syncline of the Hanna Basin in southeast Wyoming. The structure of the site is characterized by beds dipping gently to the northeast. An east-west fault graben complex interrupts this basic trend in the center of the area. The target coal bed of the UCG experiments was the Hanna No. 1 coal in the Hanna Formation. Sedimentary rocks comprising the Hanna Formation consist of a sequence of nonmarine shales, sandstones, coals and conglomerates. The overburden of the Hanna No. 1 coal bed at the Hanna UCG site was divided into four broad local stratigraphic units. Analytical studies were made on overburden and coal samples taken from cores to determine their mineralogical composition. Textural and mineralogical characteristics of sandstones from local stratigraphic units A, B, and C were analyzed and compared. Petrographic analyses were done on the coal including oxides, forms of sulfur, pyrite types, maceral composition, and coal rank. Semi-quantitative spectrographic and analytic geochemical analyses were done on the overburden and coal and relative element concentrations were compared. Trends within each stratigraphic unit were also presented and related to depositional environments. The spectrographic analysis was also done by lithotype. 34 references, 60 figures, 18 tables.

  11. Encoal mild coal gasification project: Encoal project final report, July 1, 1997--July 31, 1997

    SciTech Connect

    1997-07-01

    This document is the summative report on the ENCOAL Mild Coal Gasification Project. It covers the time period from September 17, 1990, the approval date of the Cooperative Agreement between ENCOAL and the US Department of Energy (DOE), to July 17, 1997, the formal end of DOE participation in the Project. The Cooperative Agreement was the result of an application by ENCOAL to the DOE soliciting joint funding under Round III of the Clean Coal Technology Program. By June 1992, the ENCOAL Plant had been built, commissioned and started up, and in October 1994, ENCOAL was granted a two-year extension, carrying the project through to September 17, 1996. No-cost extensions have moved the Cooperative Agreement end date to July 17, 1997 to allow for completion of final reporting requirements. At its inception, ENCOAL was a subsidiary of Shell Mining Company. In November 1992, Shell Mining Company changed ownership, becoming a subsidiary of Zeigler Coal Holding Company (Zeigler) of Fairview Heights, Illinois. Renamed successively as SMC Mining Company and then Bluegrass Coal Development Company, it remained the parent entity for ENCOAL, which has operated a 1,000-ton/day mild coal gasification demonstration plant near Gillette, Wyoming for nearly 5 years. ENCOAL operates at the Buckskin Mine owned by Triton Coal Company (Triton), another Zeigler subsidiary.

  12. Gasification at Navy Bases.

    DTIC Science & Technology

    1978-07-01

    Battalion Center at Port Hueneme, CA. The title of the contract was ’ Coal Gasification Feasibility Study.’ Coal gasification is recognized as a way...operated. A conceptual design study comparing coal gasification with central direct coal-fired boilers at five bases was performed.

  13. Rapid Qualitative Risk Assessment for Contaminant Leakage From Coal Seams During Underground Coal Gasification and CO2 Injection

    SciTech Connect

    Friedmann, S J

    2004-07-02

    One of the major risks associated with underground coal gasification is contamination of local aquifers with a variety of toxic compounds. It is likely that the rate, volume, extent, and concentrations of contaminant plumes will depend on the local permeability field near the point of gasification. This field depends heavily on the geological history of stratigraphic deposition and the specifics of stratigraphic succession. Some coals are thick and isolated, whereas others are thinner and more regionally expressed. Some coals are overlain by impermeable units, such as marine or lacustrine shales, whereas others are overlain by permeable zones associated with deltaic or fluvial successions. Rapid stratigraphic characterization of the succession provides first order information as to the general risk of contaminant escape, which provides a means of ranking coal contaminant risks by their depositional context. This risk categorization could also be used for ranking the relative risk of CO{sub 2} escape from injected coal seams. Further work is needed to verify accuracy and provide some quantification of risks.

  14. Taguchi approach for co-gasification optimization of torrefied biomass and coal.

    PubMed

    Chen, Wei-Hsin; Chen, Chih-Jung; Hung, Chen-I

    2013-09-01

    This study employs the Taguchi method to approach the optimum co-gasification operation of torrefied biomass (eucalyptus) and coal in an entrained flow gasifier. The cold gas efficiency is adopted as the performance index of co-gasification. The influences of six parameters, namely, the biomass blending ratio, oxygen-to-fuel mass ratio (O/F ratio), biomass torrefaction temperature, gasification pressure, steam-to-fuel mass ratio (S/F ratio), and inlet temperature of the carrier gas, on the performance of co-gasification are considered. The analysis of the signal-to-noise ratio suggests that the O/F ratio is the most important factor in determining the performance and the appropriate O/F ratio is 0.7. The performance is also significantly affected by biomass along with torrefaction, where a torrefaction temperature of 300°C is sufficient to upgrade eucalyptus. According to the recommended operating conditions, the values of cold gas efficiency and carbon conversion at the optimum co-gasification are 80.99% and 94.51%, respectively.

  15. Effect of powdered activated carbon technology on short-cut nitrogen removal for coal gasification wastewater.

    PubMed

    Zhao, Qian; Han, Hongjun; Xu, Chunyan; Zhuang, Haifeng; Fang, Fang; Zhang, Linghan

    2013-08-01

    A combined process consisting of a powdered activated carbon technology (PACT) and short-cut biological nitrogen removal reactor (SBNR) was developed to enhance the removal efficiency of the total nitrogen (TN) from the effluent of an upflow anaerobic sludge bed (UASB) reactor, which was used to treat coal gasification wastewater (CGW). The SBNR performance was improved with the increasing of COD and TP removal efficiency via PACT. The average removal efficiencies of COD and TP in PACT were respectively 85.80% and 90.30%. Meanwhile, the NH3-N to NO2-N conversion rate was achieved 86.89% in SBNR and the total nitrogen (TN) removal efficiency was 75.54%. In contrast, the AOB in SBNR was significantly inhibited without PACT or with poor performance of PACT in advance, which rendered the removal of TN. Furthermore, PAC was demonstrated to remove some refractory compounds, which therefore improved the biodegradability of the coal gasification wastewater.

  16. DESIGN, FABRICATION, ASSEMBLY AND BENCH TESTING OF A TEXACO INFRARED RATIO PYROMETER SYSTEM FOR THE MEASUREMENT OF REACTION CHAMBER TEMPERATURE

    SciTech Connect

    Tom Leininger

    2001-03-31

    Reliable measurement of gasifier reaction chamber temperature is important for the proper operation of slagging, entrained-flow gasification processes. Historically, thermocouples have been used as the main measurement technique, with the temperature inferred from syngas methane concentration being used as a backup measurement. While these have been sufficient for plant operation in many cases, both techniques suffer from limitations. The response time of methane measurements is too slow to detect rapid upset conditions, and thermocouples are subject to long-term drift, as well as slag attack, which eventually leads to failure of the thermocouple. Texaco's Montebello Technology Center (MTC) has developed an infrared ratio pyrometer system for measuring gasifier reaction chamber temperature. This system has a faster response time than both methane and thermocouples, and has been demonstrated to provide reliable temperature measurements for longer periods of time when compared to thermocouples installed in the same MTC gasifier. In addition, the system can be applied to commercial gasifiers without any significant scale-up issues. The major equipment items, the purge system, and the safety shutdown system in a commercial plant are essentially identical to the prototypes at MTC. The desired result of this DOE program is ''a bench-scale prototype, either assembled or with critical components (laboratory) tested in a convincing manner.'' The prototype of the pyrometer system (including gasifier optical access port) that was designed, assembled and tested for this program, has had previous prototypes that have been built and successfully tested under actual coal and coke gasification conditions in three pilot units at MTC. It was the intent of the work performed under the auspices of this program to review and update the existing design, and to fabricate and bench test an updated system that can be field tested in one or more commercial gasifiers during a follow on phase

  17. Coal gasification systems engineering and analysis. Appendix H: Work breakdown structure

    NASA Technical Reports Server (NTRS)

    1980-01-01

    A work breakdown structure (WBS) is presented which encompasses the multiple facets (hardware, software, services, and other tasks) of the coal gasification program. The WBS is shown to provide the basis for the following: management and control; cost estimating; budgeting and reporting; scheduling activities; organizational structuring; specification tree generation; weight allocation and control; procurement and contracting activities; and serves as a tool for program evaluation.

  18. In situ formation of coal gasification catalysts from low cost alkali metal salts

    DOEpatents

    Wood, Bernard J.; Brittain, Robert D.; Sancier, Kenneth M.

    1985-01-01

    A carbonaceous material, such as crushed coal, is admixed or impregnated with an inexpensive alkali metal compound, such as sodium chloride, and then pretreated with a stream containing steam at a temperature of 350.degree. to 650.degree. C. to enhance the catalytic activity of the mixture in a subsequent gasification of the mixture. The treatment may result in the transformation of the alkali metal compound into another, more catalytically active, form.

  19. A NOVEL CONCEPT FOR PREFERENTIAL PRODUCTION OF METHANE RICH SYNGAS FROM COAL GASIFICATION

    SciTech Connect

    Majed, Toqan; Prabhat, Naredi

    2011-11-04

    The overall objective of this multi-phase SBIR project is to develop a coal gasifier concept that yields higher methane (CH4) concentration in the syngas without compromising on the heating value of the syngas. Higher concentration of CH4 in syngas is desirable because it has higher calorific value (per unit mass) than any other hydrocarbon. In addition, utilization of the CH4 rich syngas in fuel cells facilitates better control of fuel cell stack temperature which improves power generation efficiency. However, existing commercial gasifiers predominantly produce CO and H2 rich syngas that contains minimal amount of CH4. In order to obtain high heating value syngas with preferential production of CH4, this proposal proposes to gasify coal in combination with a renewable, liquid, waste feedstock in a novel gasification process design. The proposed liquid feedstock is rich in oxygen which reduces amount of oxygen needed to carryout the gasification process and thus the cost. In addition, CPS conducted a 1-D kinetic and equilibrium calculation which showed that the renewable feedstock reduces tar formation, and helps in achieving higher heating value and CH4 in the syngas. In recent proof-of-concept experiments, we have determined that methanol (CH3OH) addition during steam gasification or coal pyrolysis enhances methane formation. We hypothesize that the tars released during coal devolatilization react with the methanol generated radicals to form low molecular weight hydrocarbons, primarily CH4 has been proved correct. It also appears that because the ratio of methanol to coal and steam to coal ratio was too high during the batch reactor experiments, significant fraction of tar was also converted to CO. Therefore, in order to achieve higher methane in a cost effective manner, experiments need to be done in a continuous flow reactor at isothermal temperatures where the ratio of the additive and steam needs to be carefully controlled.

  20. Wiang Haeng coal-water fuel preparation and gasification, Thailand - task 39

    SciTech Connect

    Anderson, C.M.; Musich, M.A.; Young, B.C.

    1996-07-01

    In response to an inquiry by the Department of Mineral Resources (DMR) in Thailand, the Energy & Environmental Research Center (EERC) prepared a four-task program to assess the responsiveness of Wiang Haeng coal to the temperature and pressure conditions of hot-water drying (HWD). The results indicate that HWD made several improvements in the coal, notably increases (HWD). The results indicate that HWD made several improvements in the coal, notably increases in heating value and carbon content and reductions in equilibrium moisture and oxygen content. The equilibrium moisture content decreased from 37.4 wt% for the raw coal to about 20 wt% for the HWD coals. The energy density for a pumpable coal-water fuel indicates an increase from 4450 to 6650 Btu/lb by hydrothermal treatment. Raw and HWD coal were then gasified at various mild gasification conditions of 700{degrees}C and 30 psig. The tests indicated that the coal is probably similar to other low-rank coals, will produce high levels of hydrogen, and be fairly reactive.

  1. Nitrogen mineralization from sludge in an alkaline, saline coal gasification ash environment.

    PubMed

    Mbakwe, Ikenna; De Jager, Pieter C; Annandale, John G; Matema, Taurai

    2013-01-01

    Rehabilitating coal gasification ash dumps by amendment with waste-activated sludge has been shown to improve the physical and chemical properties of ash and to facilitate the establishment of vegetation. However, mineralization of organic N from sludge in such an alkaline and saline medium and the effect that ash weathering has on the process are poorly understood and need to be ascertained to make decisions regarding the suitability of this rehabilitation option. This study investigated the rate and pattern of N mineralization from sludge in a coal gasification ash medium to determine the prevalent inorganic N form in the system and assess the effect of ash weathering on N mineralization. An incubation experiment was performed in which fresh ash, weathered ash, and soil were amended with the equivalent of 90 Mg ha sludge, and N mineralization was evaluated over 63 d. More N (24%) was mineralized in fresh ash than in weathered ash and soil, both of which mineralized 15% of the initial organic N in sludge. More nitrification occurred in soil, and most of the N mineralized in ash was in the form of ammonium, indicating an inhibition of nitrifying organisms in the ash medium and suggesting that, at least initially, plants used for rehabilitation of coal gasification ash dumps will take up N mostly as ammonium.

  2. Thermodynamic Analysis of Blast Furnace Slag Waste Heat-Recovery System Integrated with Coal Gasification

    NASA Astrophysics Data System (ADS)

    Duan, W. J.; Li, P.; Lei, W.; Chen, W.; Yu, Q. B.; Wang, K.; Qin, Q.

    2015-05-01

    The blast furnace (BF) slag waste heat was recovered by an integrated system stage by stage, which combined a physical and chemical method. The water and coal gasification reactions were used to recover the heat in the system. Based on the first and second law of thermodynamics, the thermodynamic analysis of the system was carried out by the enthalpy-exergy diagram. The results showed that the concept of the "recovery-temperature countercurrent, energy cascade utilization" was realized by this system to recover and use the high-quality BF slag waste heat. In this system, the high-temperature waste heat was recovered by coal gasification and the relatively low-temperature waste heat was used to produce steam. The system's exergy and thermal recycling efficiency were 52.6% and 75.4%, respectively. The exergy loss of the integrated system was only 620.0 MJ/tslag. Compared with the traditional physical recycling method producing steam, the exergy and thermal efficiencies of the integrated system were improved significantly. Meanwhile, approximately 182.0 m3/tslag syngas was produced by coal gasification. The BF slag waste heat will be used integrally and efficiently by the integrated system. The results provide the theoretical reference for recycling and using the BF slag waste heat.

  3. Advances in the development of wire mesh reactor for coal gasification studies.

    PubMed

    Zeng, Cai; Chen, Lei; Liu, Gang; Li, Wenhua; Huang, Baoming; Zhu, Hongdong; Zhang, Bing; Zamansky, Vladimir

    2008-08-01

    In an effort to further understand the coal gasification behavior in entrained-flow gasifiers, a high pressure and high temperature wire mesh reactor with new features was recently built. An advanced LABVIEW-based temperature measurement and control system were adapted. Molybdenum wire mesh with aperture smaller than 70 mum and type D thermocouple were used to enable high carbon conversion (>90%) at temperatures >1000 degrees C. Gaseous species from wire mesh reactor were quantified using a high sensitivity gas chromatography. The material balance of coal pyrolysis in wire mesh reactor was demonstrated for the first time by improving the volatile's quantification techniques.

  4. Advances in the development of wire mesh reactor for coal gasification studies - article no. 084102

    SciTech Connect

    Zeng, C.; Chen, L.; Liu, G.; Li, W.H.; Huang, B.M.; Zhu, H.D.; Zhang, B.; Zamansky, V.

    2008-08-15

    In an effort to further understand the coal gasification behavior in entrained-flow gasifiers, a high pressure and high temperature wire mesh reactor with new features was recently built. An advanced LABVIEW-based temperature measurement and control system were adapted. Molybdenum wire mesh with aperture smaller than 70 {mu} m and type D thermocouple were used to enable high carbon conversion ({gt}90%) at temperatures {gt}1000 {sup o}C. Gaseous species from wire mesh reactor were quantified using a high sensitivity gas chromatography. The material balance of coal pyrolysis in wire mesh reactor was demonstrated for the first time by improving the volatile's quantification techniques.

  5. High-yield hydrogen production by catalytic gasification of coal or biomass

    SciTech Connect

    Hauserman, W.B.

    1992-01-01

    Gasification of coal or wood, catalyzed by soluble metallic cations to maximize reaction rates and hydrogen yields, offers a potential for large-scale, economical hydrogen production with near-commercial technology. With optimum reaction conditions and catalysts, product gas rich in both hydrogen and methane can be used in fuel cells to produce electricity at efficiencies nearly double those of conventional power plant. If plantation silvaculture techniques can produce wood at a raw energy cost competitive with coal, further enhancement of product gas yields may be possible, with zero net contribution of CO{sub 2} to the atmosphere.

  6. Method of producing synthesis gas by underground gasification of coal using specific well configuration

    SciTech Connect

    Gash, B.W.; Arri, L.E.; Hunt, E.B. Jr.; Parrish, D.R.

    1987-03-10

    A method is described of producing synthesis gas by the underground gasification of coal in individual noninteracting cavities formed by the gasification of the coal in a thick coal seam which is generally horizontal under an overburden and wherein loose coal and char formed from the combustion of the coal in the seam have a known angle of repose. The seam is provided with an injection well positioned at an angle with respect to the horizontal of less than the angle of repose and with a production well positioned at an angle with respect to the horizontal of greater than the angle of repose but less than 90/sup 0/. The distance between the wells decreases toward the bottom of the seam. The method comprises linking the wells, initiating combustion near the bottom of the seam and thereby producing a cavity in the seam, introducing an oxygen-containing gas mixture into the seam through the injection well, and removing combustion products through the production well.

  7. Mineralogical characterization of Sasol feed coals and corresponding gasification ash constituents

    SciTech Connect

    Aivo B. Hlatshwayo; Ratale H. Matjie; Zhongsheng Li; Colin R. Ward

    2009-05-15

    Feed coal and coarse ash particles (heated rock fragments and clinkers), produced from Sasol-Lurgi gasifier tests under different operating conditions, have been characterized by quantitative X-ray diffraction, electron microprobe analysis, and associated chemical techniques, as a basis for better understanding of the relations between the mineralogical and physical properties of the ash particles. Crystalline phases in the ashes include quartz particles inherited directly from the feed coal, as well as anorthite, mullite, and diopside, derived from solid-state reactions or crystallization of a silicate melt during the gasification process. Glass, cooled from the melt, is also abundant in the ash materials. The abundance of large particles of hard minerals in the coal or the ash, such as quartz, anorthite, pyrite, and diopside, has been correlated with a laboratory-determined abrasion index and may contribute significantly to wear on mechanical equipment during coal- or ash-handling operations. 21 refs., 3 figs., 9 tabs.

  8. The role of catalyst precursor anions in coal gasification

    SciTech Connect

    Abotsi, G.M.K.

    1992-08-28

    The aims of the proposed project are to enrich our understanding of the roles of various aqueous soluble catalyst precursor anions on the surface electrical properties of coal and to ascertain the influence of the surface charge on the adsorption, dispersion, and activities of calcium and potassium. These goals will be achieved by impregnating a North Dakota lignite (PSOC 1482) and its demineralized derivative with calcium or potassium catalyst precursors containing acetate (CH{sub 3}COO{sup {minus}}), chloride (Cl{sup {minus}}), nitrate (NO{sub 3}{sup {minus}}), sulfate (SO{sub 4}{sup 2{minus}}), and carbonate (CO{sub 3}{sup 2{minus}}) anions. Catalyst loading will be conducted under well-controlled conditions of solution pH and ionic strength. In the last quarter, the surface charge properties of the coal was determined as a function of acetate (CH{sub 3}COO{sup {minus}}), chloride (Cl{sup {minus}}), nitrate (NO{sup 3}{sup {minus}}), carbonate (CO{sub 3}{sup 2{minus}}) or sulfate (SO{sub 4}{sup 2{minus}})concentration using the respective potassium salts of these anions. In general, low anion concentrations (10{sup {minus}3} or 10{sup {minus}2} mol/L) had little effect on the zeta potentials of the coals. However, the surface charge densities of the coal become less negative at 10-1 mol/L of the nitrate, carbonate or sulfate anions. These trends suggest that the surface charge density of the coal is controlled by the adsorption of potassium ions (K{sup +}) onto the coal particles. The net negative charge on the coal panicles creates a repulsive force between the anions and the coal surface and prevents the anions from exerting any significant effect on the coal's electrokinetic properties.

  9. Development of biological coal gasification (MicGAS) process

    SciTech Connect

    Walia, D.S.; Srivastava, K.C.; Barik, S.

    1992-01-01

    Biomethanation of coal is a phenomenon carried out in concert by a mixed population (consortium) of at least three different groups of anaerobic bacteria and can be considered analogous to that of anaerobic digestion of municipal waste. The exception, however, is that unlike municipal waste; coal is a much complex and difficult substrate to degrade. This project was focused on studying the types of microorganisms involved in coal degradation, rates of methane production, developing a cost-effective synthetic culture medium for these microbial consortia and determining the rate of methane production in bench scale bioreactors.

  10. Development of biological coal gasification (MicGAS) process

    SciTech Connect

    Walia, D.S.; Srivastava, K.C.; Barik, S.

    1992-11-01

    Biomethanation of coal is a phenomenon carried out in concert by a mixed population (consortium) of at least three different groups of anaerobic bacteria and can be considered analogous to that of anaerobic digestion of municipal waste. The exception, however, is that unlike municipal waste; coal is a much complex and difficult substrate to degrade. This project was focused on studying the types of microorganisms involved in coal degradation, rates of methane production, developing a cost-effective synthetic culture medium for these microbial consortia and determining the rate of methane production in bench scale bioreactors.

  11. ENCOAL mild coal gasification demonstration project. Annual report, October 1994--September 1995

    SciTech Connect

    1996-01-01

    This document is the combination of the fourth quarter report (July - September 1995) and the 1995 annual report for the ENCOAL project. The following pages include the background and process description for the project, brief summaries of the accomplishments for the first three quarters, and a detailed fourth quarter report. Its purpose is to convey the accomplishments and current progress of the project. ENCOAL Corporation, a wholly-owned subsidiary of SMC Mining Company (formerly Shell Mining company, now owned by Zeigler Coal Holding Company), has completed the construction and start-up of a mild gasification demonstration plant at Triton Coal Company`s Buckskin Mine near Gillette, Wyoming. The process, using Liquids From Coal (LFC) technology developed by SMC and SGI International, utilizes low-sulfur Powder River Basis coal to produce two new fuels, Process Derived Fuel (PDF) and Coal Derived Liquids (CDL). The products, as alternative fuels sources, are expected to significantly lower current sulfur emissions at industrial and utility boiler sites throughout the nation, thereby reducing pollutants causing acid rain. In the LFC technology, coal is first deeply dried to remove water physically. The temperature is further raised in a second stage which results in decomposition reactions that form the new products. This chemical decomposition (mild gasification) creates gases by cracking reactions from the feed coal. The chemically altered solids are cooled and further processed to make PDF. The gases are cooled, condensing liquids as CDL, and the residual gases are burned in the process for heat. The process release for the ENCOAL plant predicted that one ton of feed coal would yield roughly {1/2} ton of PDF and {1/2} barrel of CDL. By varying plant running conditions, however, it has since been learned that the actual CDL recovery rate may be as much as 15% to 20% above the projections.

  12. Synergetic and inhibition effects in carbon dioxide gasification of blends of coals and biomass fuels of Indian origin.

    PubMed

    Satyam Naidu, V; Aghalayam, P; Jayanti, S

    2016-06-01

    The present study investigates the enhancement of CO2 gasification reactivity of coals due to the presence of catalytic elements in biomass such as K2O, CaO, Na2O and MgO. Co-gasification of three Indian coal chars with two biomass chars has been studied using isothermal thermogravimetric analysis (TGA) in CO2 environment at 900, 1000 and 1100°C. The conversion profiles have been used to establish synergetic or inhibitory effect on coal char reactivity by the presence of catalytic elements in biomass char by comparing the 90% conversion time with and without biomass. It is concluded that both biomasses exhibit synergistic behavior when blended with the three coals with casuarina being more synergetic than empty fruit bunch. Some inhibitory effect has been noted for the high ash coal at the highest temperature with higher 90% conversion time for the blend over pure coal, presumably due to diffusional control of the conversion rate.

  13. Molten salt coal gasification process development unit. Phase 1. Volume 2. Commercial plant study. Final report

    SciTech Connect

    Kohl, Arthur L.

    1980-05-01

    This report summarizes the results of a test program conducted on the Molten Salt Coal Gasification Process, which included the design, construction, and operation of a Process Development Unit (PDU). This process, coal is gasified by contacting it with air in a turbulent pool of molten sodium carbonate. Sulfur and ash are retained in the melt, and a small stream is continuously removed from the gasifier for regeneration of the salt. The process can handle a wide variety of feed materials, including highly caking coals, and produces a gas relatively free from tars and other impurities. The gasification step is carried out at approximately 1800/sup 0/F. The PDU was designed to process 1 ton per hour of coal at pressures up to 20 atm. It is a completely integrated facility including systems for feeding solids to the gasifier, regenerating sodium carbonate for reuse, and removing sulfur and ash in forms suitable for disposal. Five extended test runs were made. The observed product gas composition was quite close to that predicted on the basis of earlier small-scale tests and thermodynamic considerations. All plant systems were operated in an integrated manner. Test data and discussions regarding plant equipment and process performance are presented. The program also included a commercial plant study which showed the process to be attractive for use in a combined cycle, electric power plant. The report is presented in two volumes, Volume 1, PDU Operations, and Volume 2, Commercial Plant Study.

  14. Engineering and economic evaluation of integrated gasification compressed air storage with humidification (IGCASH). Final report

    SciTech Connect

    Ghaly, O.; McCone, A.; Nakhamkin, M.; Patel, M.

    1993-11-01

    Integrated Gasification Compressed Air Storage with Humidification (IGCASH) is concept for an intermediate-load, cycling-duty plant with the environmental advantages of coal gasification and the reliability benefits of continuous operation of the hot gasification and turbomachinery equipment. The IGCASH concept integrates a quench-type coal gasification system with an advanced compressed air storage system in which the compression heat is recovered and stored in water which is used to humidify and preheat the air and fuel gas sent to the turbine. Bechtel under contract to EPRI (RP 2834-3) performed an engineering and economic evaluation to verify the feasibility of IGCASH as an option for intermediate-load power generation from coal. A baseline design was developed for a conceptual 400 MW generic IGCASH plant using currently available technology, including the Texaco full-quench gasification process, Westinghouse turbomachinery, and solution-mined salt-dome cavern for air storage. Three alternatives to the baseline design were also developed to assess the effects of storage water temperature and next-generation turbomachinery on plant performance and economics. The IGCASH concept compared favorably with conventional pulverized coal fired steam (PCFS) power generation. The IGCASH baseline design showed a significantly lower heat rate and yielded a lower cost of electricity than a comparable PCFS plant operating on the same duty cycle.

  15. Gasification Studies Task 4 Topical Report, Utah Clean Coal Program

    SciTech Connect

    Whitty, Kevin; Fletcher, Thomas; Pugmire, Ronald; Smith, Philip; Sutherland, James; Thornock, Jeremy; Hunsacker, Isaac; Li, Suhui; Kelly, Kerry; Puntai, Naveen; Reid, Charles; Schurtz, Randy

    2011-10-01

    A key objective of the Task 4 activities has been to develop simulation tools to support development, troubleshooting and optimization of pressurized entrained-flow coal gasifiers. The overall gasifier models (Subtask 4.1) combine submodels for fluid flow (Subtask 4.2) and heat transfer (Subtask 4.3) with fundamental understanding of the chemical (Subtask 4.4) and physical (Subtask 4.5) processes that take place as coal particles are converted to synthesis gas and slag. However, it is important to be able to compare predictions from the models against data obtained from actual operating coal gasifiers, and Subtask 4.6 aims to provide an accessible, non-proprietary system, which can be operated over a wide range of conditions to provide well-characterized data for model validation.

  16. Storing syngas lowers the carbon price for profitable coal gasification.

    PubMed

    Newcomer, Adam; Apt, Jay

    2007-12-01

    Integrated gasification combined cycle (IGCC) electric power generation systems with carbon capture and sequestration have desirable environmental qualities but are not profitable when the carbon dioxide price is less than approximately $50 per metric ton. We examine whether an IGCC facility that operates its gasifier continuously butstores the syngas and produces electricity only when daily prices are high may be profitable at significantly lower CO2 prices. Using a probabilistic analysis, we have calculated the plant-level return on investment (ROI) and the value of syngas storage for IGCC facilities located in the U.S. Midwest using a range of storage configurations. Adding a second turbine to use the stored syngas to generate electricity at peak hours and implementing 12 h of above-ground high-pressure syngas storage significantly increases the ROI and net present value. Storage lowers the carbon price at which IGCC enters the U.S. generation mix by approximately 25%.

  17. Study on alkali removal technology from coal gasification gas

    SciTech Connect

    Inai, Motoko; Kajibata, Yoshihiro; Takao, Shoichi; Suda, Masamitsu

    1999-07-01

    The authors have proposed a new coal based combined cycle power plant concept. However, there are certain technical problems that must be overcome to establish this system. Major technical problem of the system is hot corrosion of gas turbine blades caused by sulfur and alkali vapor, because of high temperature dust removal without sulfur removal from the coal gas. So the authors have conducted several fundamental studies on dry type alkali removal sorbents for the purposed of reducing the corrosion on gas turbine blades. Based on the fundamental studies the authors found preferable alkali removal sorbents, and made clear their alkali removal performance.

  18. Disposal of Soluble Salt Waste from Coal Gasification,

    DTIC Science & Technology

    1980-06-01

    evaporator, to keep the salts suspended so they do not form scale, and to prevent especially scal- ing and fouling as the salts become completely dry ... Water is recov- ered from condensates to be reused as a recovered resource. The oil evaporation technique is appropriate for a coal conversion plant, as

  19. Combustion and gasification characteristics of pulverized coal using high-temperature air

    SciTech Connect

    Hanaoka, R.; Nakamura, M.; Kiga, T.; Kosaka, H.; Iwahashi, T.; Yoshikawa, K.; Sakai, M.; Muramatsu, K.; Mochida, S.

    1998-07-01

    In order to confirm performance of high-temperature-air combusting of pulverized coal, laboratory-scale combustion and gasification tests of coal were conducted changing air temperature and oxygen concentration in the air. Theses were conducted in a drop tube furnace of 200mm in inside diameter and 2,000mm in length. The furnace was heated by ceramic heater up to 1,300 C. A high-temperature air preheater utilizing the HRS (High Cycle Regenerative Combustion System) was used to obtain high-temperature combustion air. As the results, NOx emission was reduced when pulverized coal was fired with high-temperature-air. On the other hand, by lower oxygen concentration in combustion air diluted by nitrogen, NOx emission slightly decreased while became higher under staging condition.

  20. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Jordi Perez Mariano; Angel Sanjurjo

    2006-09-30

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. The primary activity this period was preparation and presentation of the findings on this project at the Twenty-Third annual Pittsburgh Coal Conference. Dr. Malhotra attended this conference and presented a paper. A copy of his presentation constitutes this quarterly report.

  1. Aerosol emissions near a coal gasification plant in the Kosovo region, Yugoslavia

    NASA Astrophysics Data System (ADS)

    Boueres, Luis Carlos S.; Patterson, Ronald K.

    1981-03-01

    Ambient aerosol samples from the region of Kosovo, Yugoslavia, were collected and analyzed for their elemental composition in order to determine the effect on ambient air quality of Lurgi coal gasification carried out there using low BTU lignite. Low-volume aerosol samples were used to collect air particulate matter during May of 1979. These samplers were deployed at five sites near the Kosovo industrial complex which is comprised of coal gasifier, a coal-fired power plant and a fertilizer plant which uses the waste products from the gasifier and power plant. A total of 126 impactor sets and 10 week-long "streaker" filters were analyzed by PIXE at FSU for 16-18 elements providing a data base of approximately 16 000 elemental concentrations. Preliminary results are reported here with emphasis on the following elements: Si, S, Ca, Fe, Zn and Pb.

  2. Advanced technology applications for second and third general coal gasification systems

    NASA Technical Reports Server (NTRS)

    Bradford, R.; Hyde, J. D.; Mead, C. W.

    1980-01-01

    The historical background of coal conversion is reviewed and the programmatic status (operational, construction, design, proposed) of coal gasification processes is tabulated for both commercial and demonstration projects as well as for large and small pilot plants. Both second and third generation processes typically operate at higher temperatures and pressures than first generation methods. Much of the equipment that has been tested has failed. The most difficult problems are in process control. The mechanics of three-phase flow are not fully understood. Companies participating in coal conversion projects are ordering duplicates of failure prone units. No real solutions to any of the significant problems in technology development have been developed in recent years.

  3. Thermodynamic analyses of a biomass-coal co-gasification power generation system.

    PubMed

    Yan, Linbo; Yue, Guangxi; He, Boshu

    2016-04-01

    A novel chemical looping power generation system is presented based on the biomass-coal co-gasification with steam. The effects of different key operation parameters including biomass mass fraction (Rb), steam to carbon mole ratio (Rsc), gasification temperature (Tg) and iron to fuel mole ratio (Rif) on the system performances like energy efficiency (ηe), total energy efficiency (ηte), exergy efficiency (ηex), total exergy efficiency (ηtex) and carbon capture rate (ηcc) are analyzed. A benchmark condition is set, under which ηte, ηtex and ηcc are found to be 39.9%, 37.6% and 96.0%, respectively. Furthermore, detailed energy Sankey diagram and exergy Grassmann diagram are drawn for the entire system operating under the benchmark condition. The energy and exergy efficiencies of the units composing the system are also predicted.

  4. Coal reserves and resources as well as potentials for underground coal gasification in connection with carbon capture and storage (CCS)

    NASA Astrophysics Data System (ADS)

    Ilse, Jürgen

    2010-05-01

    . However, these otherwise unprofitable coal deposits can be mined economically by means of underground coal gasification, during which coal is converted into a gaseous product in the deposit. The synthesis gas can be used for electricity generation, as chemical base material or for the production of petrol. This increases the usability of coal resources tremendously. At present the CCS technologies (carbon capture and storage) are a much discussed alternative to other CO2 abatement techniques like efficiency impovements. The capture and subsequent storage of CO2 in the deposits created by the actual underground gasification process seem to be technically feasible.

  5. Coal Gasification Processes for Retrofitting Military Central Heating Plants: Overview

    DTIC Science & Technology

    1992-11-01

    the product gas and convened to elemental sulfur by the Claus or wet oxidation processes. It is easier to remove sulfur in the form of H2S rather than...The wet oxidation process is generally more economical than the Claus process because of the low H2S content (usually less than 5 percent) in the cold...is carried out with the product gases. The fluidized-bed gasifier generally cannot handle highly caking coals without an oxidative pretreatment step

  6. Hazardous air pollutant testing at the LGTI coal gasification plant

    SciTech Connect

    Wetherold, R.G.; Williams, W.A.; Maxwell, D.P.; Mann, R.M.

    1995-06-01

    A comprehensive hazardous air pollutant test program was conducted in November 1994 at the Louisiana Gasification Technology, Inc. (LGTI), plant in Plaquemine, Louisiana. This program was sponsored by DOE/PETC, the Electric Power Research Institute (EPRI), and Destec Energy. In May of 1995, additional testing of the hot syngas stream was conducted at the LGTI facility under this same program. DOE/METC provided additional technical support for the hot gas testing effort. In this paper, the sampling and analytical methods used during the November and May test program are summarized. The hot gas testing is described in greater detail. In particular, the hot gas sampling probe and probe insertion/withdrawal system are discussed. The sampling probe was designed to collect particulate and extract gas samples at process temperature and pressure. The design of the probe system is described, and the operating procedures are summarized. The operation of the probe during the testing is discussed, and photographs of the testing are provided. In addition to the summaries and descriptions of the test methodologies, selected preliminary emissions results of the November sampling are included in the paper.

  7. The iron mineral changes occurring in lignite coal during gasification

    NASA Astrophysics Data System (ADS)

    Waanders, F. B.

    2013-04-01

    Representative lignite and gasified material samples were retrieved form a cooled down gasifier. The samples were taken at various heights in the gasifier that operated on lignite, under stable conditions. The proximate analyses, ash composition and temperature in the gasifier were determined according to standard procedures. The main minerals found in the present investigation were bassanite, illite, quartz, kaolinite, calcite and the only iron bearing mineral was found to be pyrite. The trend in the estimated particle surface temperature profile shows an increase in the drying, pyrolysis, gasification and combustion zones from about 300 °C to just over 900 °C. About 1/3 down the gasifier, an average particle temperature of about 400 °C and particle surface temperature of about 600 °C was measured where pyrite conversion started. About 2/3 down the gasifier, where an average temperature of about 700 °C and particle surface temperature of about 900 °C was measured, all the pyrite was converted and in the bottom part of the gasifier, oxidation of the iron started to play a role and hematite and an iron containing glass formed at an average temperature of > 800 °C and surface temperature of 900 °C.

  8. EARLY ENTRANCE CO-PRODUCTION PLANT - DECENTRALIZED GASIFICATION COGENERATION TRANSPORTATION FUELS AND STEAM FROM AVAILABLE FEEDSTOCKS

    SciTech Connect

    Unknown

    2001-12-01

    Waste Processors Management, Inc. (WMPI), along with its subcontractors Texaco Power & Gasification, SASOL Technology Ltd., and Nexant Inc. entered into a Cooperative Agreement DE-FC26-00NT40693 with the US Department of Energy (DOE), National Energy Technology Laboratory (NETL) to assess the techno-economic viability of building an Early Entrance Co-Production Plant (EECP) in the US to produce ultra clean Fischer-Tropsch (FT) transportation fuels with either power or steam as the major co-product. The EECP designs emphasize on recovery and gasification of low-cost coal waste (culm) from coal clean operations and will assess blends of the culm and coal or petroleum coke as feedstocks. The project is being carried out in three phases. Phase I involves definition of concept and engineering feasibility study to identify areas of technical, environmental and financial risk. Phase II consists of an experimental testing program designed to validate the coal waste mixture gasification performance. Phase III involves updating the original EECP design, based on results from Phase II, to prepare a preliminary engineering design package and financial plan for obtaining private funding to build a 5,000 BPD coal gasification/liquefaction plant next to an existing co-generation plant in Gilberton, Schuylkill County, Pennsylvania.

  9. Toxicologic studies of emissions from coal gasification process. I. Subchronic feeding studies.

    PubMed

    Kostial, K; Kello, D; Blanusa, M; Maljković, T; Rabar, I; Bunarević, A; Stara, J F

    1980-09-01

    The increasing use of new sources of energy may result in additional contamination of the human environment with inorganic and organic pollutants which are not yet adequately investigated with regard to their potential impact on human health. However, some evidence exists that several trace inorganic and organic contaminants found in coal processing residues may constitute potential health problems. Therefore, the comparative biological hazards of solid wastes and effluents from a Lurgi coal gasification plant were initially evaluated using acute and chronic feeding experiments in male and female rats. In the subchronic experiment, six-week old animals were fed diets wih various levels of ash (slag) additive (0.5%, 1%, and 5%) for period of 16 weeks. Following exposure, blood samples were taken and 22-hour urine samples were collected. Livers and kidneys, and testicles in males, were taken for trace element analysis or histologic examination. The urinary values, erythrocyte and leucocyte count, hemoglobin, packed cell volume, and concentration of trace elements in exposed animals were determined. The addition of ash (slag) to the diet in concentrations much higher than expected in conditions of environmental contamination had no measurable health effects. Although these initial results obtained in relatively short-term experiments cannot be directly extrapolated to human health effects, particularly not for carcinogenic assessment, there is an indication that exposure to solid wastes from the coal gasification plant may not be toxic.

  10. NH{sub 3} formation and destruction during the gasification of coal in oxygen and steam

    SciTech Connect

    Lachlan J. Mckenzie; Fu-Jun Tian; Chun-Zhu Li

    2007-08-01

    The study was conducted to investigate the formation and destruction of NH{sub 3} during the gasification of coal in atmospheres containing O{sub 2} and steam. A Victorian brown coal was gasified in a novel bench-scale fluidized-bed/fixed-bed reactor at 800{sup o}C in atmospheres containing 2000 ppm O{sub 2}, 15% H{sub 2}O, or 2000 ppm O{sub 2} + 15% H{sub 2}O. A NH{sub 3} standard gas was also used to study the destruction of NH{sub 3} in the gas phase and through gas-solid interactions. Sand, char, and coal ash were all found to enhance the destruction of NH{sub 3}. An atmosphere containing O{sub 2} alone does not favor the conversion of char-N into NH{sub 3} but favors the destruction of NH{sub 3} through various mechanisms. The introduction of H{sub 2}O into the gasification system greatly favors the conversion of char-N into NH{sub 3} and inhibits the destruction of NH{sub 3}. The formation and destruction of NH{sub 3} in an atmosphere containing 15% H{sub 2}O was similar to that in an atmosphere containing 15% H{sub 2}O and 2000 ppm O{sub 2}, indicating the dominant effects of steam in the formation and destruction of NH{sub 3} in a gasifier.

  11. Environmental research program for slagging fixed-bed coal gasification. Status report, November 1981

    SciTech Connect

    Wilzbach, K. E.; Stetter, J. R.; Reilly, Jr., C. A.; Willson, W. G.

    1982-02-01

    A collaborative environmental research program to provide information needed to assess the health and environmental effects associated with large-scale coal gasification technology is being conducted by Argonne National Laboratory (ANL) and the Grand Forks Energy Technology Center (GFETC). The objectives are to: investigate the toxicology and chemical composition of coal gasification by-products as a function of process variables and coal feed; compare the characteristics of isokinetic side-stream samples with those of process stream samples; identify the types of compounds responsible for toxicity; evaluate the chemical and toxicological effectiveness of various wastewater treatment operations; refine methodology for the collection and measurement of organic vapors and particulates in workplace air; and obtain preliminary data on workplace air quality. So far the toxicities of a set of process stream samples (tar, oil, and gas liquor) and side-stream condensates from the GFETC gasifier have been measured in a battery of cellular screening tests for mutagenicity and cytotoxicity. Preliminary data on the effects of acute and chronic exposures of laboratory animals to process tar have been obtained. The process tar has been chemically fractionated and the distribution of mutagenicity and compound types among the fractions has been determined. Organic vapors and particulates collected at various times and locations in the gasifier building have been characterized.

  12. Fugitive emission testing at the Kosovo coal gasification plant. Final task report Apr 79-Sep 81. [Yugoslavia

    SciTech Connect

    Honerkamp, R.L.; Dalrymple, D.A.

    1983-06-01

    The report summarizes results of a test program to characterize fugitive emissions from the Kosovo coal gasification plant in Yugoslavia, a test program implemented by the EPA in response to a need for representative data on the potential environmental impacts of Lurgi coal gasification technology. Major objectives of the fugitive emissions assessment were to: (1) determine the frequency of leak occurrence, (2) measure leak rates from leak sources, (3) estimate total fugitive emissions from leakage, and (4) compare the results to other fugitive emission test data. Study results show similarities to results of fugitive emission testing in U.S. oil refineries and organic chemical plants.

  13. Circulating fluidized bed gasification of low rank coal: Influence of O2/C molar ratio on gasification performance and sulphur transformation

    NASA Astrophysics Data System (ADS)

    Zhang, Haixia; Zhang, Yukui; Zhu, Zhiping; Lu, Qinggang

    2016-08-01

    To promote the utilization efficiency of coal resources, and to assist with the control of sulphur during gasification and/or downstream processes, it is essential to gain basic knowledge of sulphur transformation associated with gasification performance. In this research we investigated the influence of O2/C molar ratio both on gasification performance and sulphur transformation of a low rank coal, and the sulphur transformation mechanism was also discussed. Experiments were performed in a circulating fluidized bed gasifier with O2/C molar ratio ranging from 0.39 to 0.78 mol/mol. The results showed that increasing the O2/C molar ratio from 0.39 to 0.78 mol/mol can increase carbon conversion from 57.65% to 91.92%, and increase sulphur release ratio from 29.66% to 63.11%. The increase of O2/C molar ratio favors the formation of H2S, and also favors the retained sulphur transforming to more stable forms. Due to the reducing conditions of coal gasification, H2S is the main form of the released sulphur, which could be formed by decomposition of pyrite and by secondary reactions. Bottom char shows lower sulphur content than fly ash, and mainly exist as sulphates. X-ray photoelectron spectroscopy (XPS) measurements also show that the intensity of pyrite declines and the intensity of sulphates increases for fly ash and bottom char, and the change is more obvious for bottom char. During CFB gasification process, bigger char particles circulate in the system and have longer residence time for further reaction, which favors the release of sulphur species and can enhance the retained sulphur transforming to more stable forms.

  14. Instrumentation and process control development for in situ coal gasification. Quarterly report, December 1979-March 1980

    SciTech Connect

    Glass, R.E.

    1980-06-01

    The analysis of data for the Hanna IV and Hoe Creek in situ coal gasification tests raised questions concerning the fundamental controlling mechanisms of the process. The two main areas of concern are: (1) the air flow patterns; and (2) the initial cavity growth. Sandia National Laboratories is addressing these concerns by developing models of these processes. Results to date are in qualitative agreement with known phenomena. There have also been developments in data handling capability. These include improved data presentation ability and development of routine storage, access and back up methods.

  15. Coal gasification systems engineering and analysis. Appendix F: Critical technology items/issues

    NASA Technical Reports Server (NTRS)

    1980-01-01

    Critical technology items and issues are defined in which there is a need for developmental research in order to assure technical and economic success for the state of the art of coal gasification in the United States. Technology development needs for the main processing units and the supporting units are discussed. While development needs are shown for a large number of systems, the most critical areas are associated with the gasifier itself and those systems which either feed the gasifier or directly receive products form the gasifier.

  16. Conceptual designs and assessments of a coal gasification demonstration plant. Volume II. Koppers-Totzek process

    SciTech Connect

    Not Available

    1980-10-01

    This volume of the report contains detailed information on the conceptual design and assessment of the facility required to process approximately 20,000 tons per day of coal to produce medium Btu gas using the Koppers-Totzek gasification process. The report includes process descriptions, flow diagrams and equipment lists for the various subsystems associated with the gasifiers along with descriptions of the overall facility. The facility is analyzed from both an economic and environmental standpoint. Problems of construction are addressed together with an overall design and construction schedule for the total facility. Resource requirements are summarized along with suggested development areas, both process and environmental.

  17. Conceptual designs and assessments of a coal gasification demonstration plant. Volume IV. Babcock and Wilcox process

    SciTech Connect

    Not Available

    1980-10-01

    This volume of the report contains detailed information on the conceptual design and assessment of the facility required to process approximately 20,000 tons per day of coal to produce medium Btu gas using the Babcock and Wilcox gasification process. The report includes process descriptions, flow diagrams and equipment lists for the various subsystems associated with the gasifiers along with descriptions of the overall facility. The facility is analyzed from both an economic and environmental standpoint. Problems of construction are addressed together with an overall design and construction schedule for the total facility. Resource requirements are summarized along with suggested development areas, both process and environmental.

  18. Underground coal gasification with integrated carbon dioxide mitigation supports Bulgaria's low carbon energy supply

    NASA Astrophysics Data System (ADS)

    Nakaten, Natalie; Kempka, Thomas; Azzam, Rafig

    2013-04-01

    Underground coal gasification allows for the utilisation of coal reserves that are economically not exploitable due to complex geological boundary conditions. The present study investigates underground coal gasification as a potential economic approach for conversion of deep-seated coals into a high-calorific synthesis gas to support the Bulgarian energy system. Coupling of underground coal gasification providing synthesis gas to fuel a combined cycle gas turbine with carbon capture and storage is considered to provide substantial benefits in supporting the Bulgarian energy system with a competitive source of energy. In addition, underground voids originating from coal consumption increase the potential for geological storage of carbon dioxide resulting from the coupled process of energy production. Cost-effectiveness, energy consumption and carbon dioxide emissions of this coupled process are investigated by application of a techno-economic model specifically developed for that purpose. Capital (CAPEX) and operational expenditure (OPEX) are derived from calculations using six dynamic sub-models describing the entire coupled process and aiming at determination of the levelised costs of electricity generation (COE). The techno-economic model is embedded into an energy system-modelling framework to determine the potential integration of the introduced low carbon energy production technology into the Bulgarian energy system and its competitiveness at the energy market. For that purpose, boundary conditions resulting from geological settings as well as those determined by the Bulgarian energy system and its foreseeable future development have to be considered in the energy system-modelling framework. These tasks comprise integration of the present infrastructure of the Bulgarian energy production and transport system. Hereby, the knowledge on the existing power plant stock and its scheduled future development are of uttermost importance, since only phasing-out power

  19. Mutagenicity of products from coal gasification and liquefaction in the Salmonella/microsome assay.

    PubMed

    Schoeny, R; Warshawsky, D; Hollingsworth, L; Hund, M; Moore, G

    1981-01-01

    As a first step in the assessment of their possible bio-effects, coal-related materials were tested for mutagenicity in the Salmonella/microsome assay. Of three coal gasification by-products tested, only a tar was mutagenic for any of four Salmonella strains. The following liquefaction materials were mutagenic for strains TA1538, TA98, and/or TA100: A liquefaction vehicle oil and coal hydrogenation filtered liquid, separated bottoms, vacuum overhead, and vacuum bottoms. Neither powdered coal nor water produced as a by-product of the hydrogenation process was positive in the Salmonella test. No coal-related material was mutagenic for the missense mutant TA1535 or for any strain in the absence of metabolic activation provided by rat hepatic homogenates (S9). In all but one instance Aroclor 1254-induced S9 provided the maximum activation for mutagenesis. Fractionation of all samples was undertaken by serial extraction with organic solvents of increasing polarity (hexane, toluene, methylene chloride, acetonitrile). Highly mutagenic materials were found in fractions of the hydrogenation filtered liquid, vacuum overhead, and vacuum bottoms. Thus far non-mutagenic samples have not yielded mutagenic components upon fractionation.

  20. Coal gasification systems engineering and analysis. Appendix B: Medium B+U gas design

    NASA Technical Reports Server (NTRS)

    1980-01-01

    A four module, 20,000 TPD, based on KT coal gasification technology was designed. The plant processes Kentucky No. 9 coal with provisions for up to five percent North Alabama coal. Medium BTU gas with heat content of 305 BTU/SCF and not more than 200 ppm sulfur is the primary plant product. Sulfur is recovered for scale as prilled sulfur. Ash disposal is on site. The plant is designed for zero water discharge. Trade studies provided the basis for not using boiler produced steam to drive prime movers. Thus process derived steam in excess of process requirements in superheated for power use in prime movers. Electricity from the TVA grid is used to supply the balance of the plant prime mover power requirements. A study of the effect of mine mouth coal cleaning showed that coal cleaning is not an economically preferred route. The design procedure involved defining available processes to meet the requirements of each system, technical/economic trade studies to select the preferred processes, and engineering design and flow sheet development for each module. Cost studies assumed a staggered construction schedule for the four modules beginning spring 1981 and a 90% on stream factor.

  1. The role of catalyst precursor anions in coal gasification

    SciTech Connect

    Abotsi, G.M.K.

    1992-01-01

    The aims of the proposed project are to enrich our understanding of the roles of various aqueous soluble catalyst precursor anions on the surface electrical properties of coal and to ascertain the influence of the surface charge on the adsorption, dispersion, and activities of calcium and potassium. These goals will be achieved by impregnating a lignite and its demineralized derivative with calcium or potassium catalyst precursors containing acetate (CH{sub 3}COO{minus}), chloride (Cl{minus}), nitrate (NO{sub 3}{minus}), sulfate (SO{sub 4}{sup 2{minus}}), and carbonate (CO{sub 3}{sup 2{minus}}) anions. Catalyst loading will be conducted under well-controlled conditions of solution pH and ionic strength.

  2. State of the art of biological processes for coal gasification wastewater treatment.

    PubMed

    Zhao, Qian; Liu, Yu

    2016-01-01

    The treatment of coal gasification wastewater (CGW) poses a serious challenge on the sustainable development of the global coal industry. The CGW contains a broad spectrum of high-strength recalcitrant substances, including phenolic, monocyclic and polycyclic aromatic hydrocarbons, heterocyclic nitrogenous compounds and long chain aliphatic hydrocarbon. So far, biological treatment of CGW has been considered as an environment-friendly and cost-effective method compared to physiochemical approaches. Thus, this reviews aims to provide a comprehensive picture of state of the art of biological processes for treating CGW wastewater, while the possible biodegradation mechanisms of toxic and refractory organic substances were also elaborated together with microbial community involved. Discussion was further extended to advanced bioprocesses to tackle high-concentration ammonia and possible options towards in-plant zero liquid discharge.

  3. Isolation of a highly mutagenic aminophenanthrene from a coal gasification process tar.

    PubMed

    Haugen, D A; Stamoudis, V C; Peak, M J; Boparai, A S

    1986-02-01

    A major portion of the mutagenic activity associated with products and by-products of coal conversion can be ascribed to nitrogen-containing bases. We improved the extraction efficiencies for three- to five-ring aromatic bases by extracting them with a mixture of methanol and aqueous HCl, rather than with aqueous HCl alone. A complex mutagenic basic fraction of a coal gasification process tar was successively fractionated using cation exchange and reversed phase high-performance liquid chromatography. The fractions were assayed for mutagenic activity and were chemically analyzed by gas chromatography and gas chromatography-mass spectrometry. Aminophenanthrenes were identified as major contributors to the mutagenicity of the basic fraction. Aminonaphthalenes, aminobiphenyls, and their alkyl homologs were also present but were not detected as principal mutagens.

  4. Brazing as a Means of Sealing Ceramic Membranes for use in Advanced Coal Gasification Processes

    SciTech Connect

    Weil, K. Scott; Hardy, John S.; Rice, Joseph P.; Kim, Jin Yong Y.

    2006-01-02

    Coal is potentially a very inexpensive source of clean hydrogen fuel for use in fuel cells, turbines, and various process applications. To realize its potential however, efficient, low-cost gas separation systems are needed to provide high purity oxygen to enhance the coal gasification reaction and to extract hydrogen from the resulting gas product stream. Several types of inorganic membranes are being developed for hydrogen or oxygen separation, including porous alumina, transition metal oxide perovskites, and zirconia. One of the key challenges in developing solid-state membrane based gas separation systems is in hermetically joining the membrane to the metallic body of the separation device. In an effort to begin addressing this issue, a new brazing concept has been developed, referred to as reactive air brazing. This paper discusses the details of this joining technique and illustrates its use in bonding a wide variety of materials, including alumina, lanthanum strontium cobalt ferrite, and yttria stabilized zirconia.

  5. High resolution seismic survey (of the) Rawlins, Wyoming underground coal gasification area. Final report

    SciTech Connect

    Youngberg, A.D.; Berkman, E.; Orange, A.S.

    1983-01-01

    In October 1982, a high resolution seismic survey was conducted at the Gulf Research and Development Company's underground coal gasification test site near Rawlins, Wyoming. The objectives of the survey were to utilize high resolution seismic technology to locate and characterize two underground coal burn zones. Seismic data acquisition and processing parameters were specifically designed to emphasize reflections at the shallow depths of interest. A three-dimensional grid of data was obtained over the Rawlins burn zones. Processing included time varying filters, trace composition, and two-dimensional areal stacking of the data in order to identify burn zone anomalies. An anomaly was discernable resulting from the rubble-collapse cavity associated with the burn zone which was studied in detail at the Rawlins 1 and 2 test sites. 21 refs., 20 figs.

  6. The potential for underground coal gasification in Indiana. Final report to the Indiana Center for Coal Technology Research (CCTR)

    SciTech Connect

    John Rupp; Evgeny Shafirovich; Arvind Varma; Maria Mastalerz; Agnieszka Drobniak

    2009-03-15

    The preliminary feasability assessment analyses the potential for underground coal gasification within Indiana. A review of existing worldwide operations and geological requirements demonstrates that the application of UCG practices in Indiana has very significant potential benefits, but careful analysis of the specific geological conditions, physical and chemical properties of coals, water resources, coupled with an assessment of the state-of-the-art technologies must be conducted to identify potential UCG sites and to determine the feasibility of employing this technology in Indiana. Of particular importance is the relatively small number of active and successful operators of UCG projects around the world and that collaborations with one or two among them could be beneficial for all concerned. There are significant opportunities for economic development that will provide dividends for first movers in the Illinois basin. The report recommends nine 'promising zones' for UCG in two large coal deposits (the Springfield and Seelyville coal beds) in Knox, Gibson, Vanderburgh, Warrick and Posey counties. 69 refs., 10 figs., 6 tabs., 1 app.

  7. Molten salt coal gasification process development unit. Phase 1. Volume 1. PDU operations. Final report

    SciTech Connect

    Kohl, A.L.

    1980-05-01

    This report summarizes the results of a test program conducted on the Molten Salt Coal Gasification Process, which included the design, construction, and operation of a Process Development Unit. In this process, coal is gasified by contacting it with air in a turbulent pool of molten sodium carbonate. Sulfur and ash are retained in the melt, and a small stream is continuously removed from the gasifier for regeneration of sodium carbonate, removal of sulfur, and disposal of the ash. The process can handle a wide variety of feed materials, including highly caking coals, and produces a gas relatively free from tars and other impurities. The gasification step is carried out at approximately 1800/sup 0/F. The PDU was designed to process 1 ton per hour of coal at pressures up to 20 atm. It is a completely integrated facility including systems for feeding solids to the gasifier, regenerating sodium carbonate for reuse, and removing sulfur and ash in forms suitable for disposal. Five extended test runs were made. The observed product gas composition was quite close to that predicted on the basis of earlier small-scale tests and thermodynamic considerations. All plant systems were operated in an integrated manner during one of the runs. The principal problem encountered during the five test runs was maintaining a continuous flow of melt from the gasifier to the quench tank. Test data and discussions regarding plant equipment and process performance are presented. The program also included a commercial plant study which showed the process to be attractive for use in a combined-cycle, electric power plant. The report is presented in two volumes, Volume 1, PDU Operations, and Volume 2, Commercial Plant Study.

  8. [Inhibition of Denitrification by Total Phenol Load of Coal Gasification Wastewater].

    PubMed

    Zhang, Yu-ying; Chen, Xiu-rong; Wang, Lu; Li, Jia-hui; Xu, Yan; Zhuang, You-jun; Yu, Ze-ya

    2016-03-15

    High loaded phenolic pollutants, refractory and high toxic, which existed in coal gasification wastewater, could cause the inhibition of sludge activity. In biological denitrification process of activated sludge treatment system, people tend to focus on the phenol inhibition on the efficiency and activity of nitrifying bacteria while there are few researches on the denitrification process. In order to investigate the inhibition of phenolic compounds from coal gasification wastewater on the denitrification and sludge activity, we used anoxic denitrification system to indentify the influence of different phenol load on denitrification efficiency (removal efficiency of NO₃⁻-N and NO₂⁻-N) as well as the stress and degradation activity of sludge. The results showed that when the concentration of total phenol was changed from 50 mg · L⁻¹ to 200 mg · L⁻¹, the removal rates of NO₃⁻-N and NO₂⁻-N were changed from 55% and 25% to 83% and 83% respectively. In the process of sludge domestication, the characteristics of denitrifying sludge were influenced to a certain degree.

  9. Determination of biological removal of recalcitrant organic contaminants in coal gasification waste water.

    PubMed

    Ji, Qinhong; Tabassum, Salma; Yu, Guangxin; Chu, Chunfeng; Zhang, Zhenjia

    2015-01-01

    Coal gasification waste water treatment needed a sustainable and affordable plan to eliminate the organic contaminants in order to lower the potential environmental and human health risk. In this paper, a laboratory-scale anaerobic-aerobic intermittent system carried out 66 operational cycles together for the treatment of coal gasification waste water and the removal capacity of each organic pollutant. Contaminants included phenols, carboxylic acids, long-chain hydrocarbons, and heterocyclic compounds, wherein the relative content of phenol is up to 57.86%. The long-term removal of 77 organic contaminants was evaluated at different hydraulic retention time (anaerobic24 h + aerobic48 h and anaerobic48 h +aerobic48 h). Contaminant removal ranged from no measurable removal to near-complete removal with effluent concentrations below the detection limit. Contaminant removals followed one of four trends: steady-state removal throughout, increasing removal to steady state (acclimation), decreasing removal, and no removal. Organic degradation and transformation in the reaction were analysed by gas chromatography/mass spectrometry technology.

  10. Method and apparatus for the selective separation of gaseous coal gasification products by pressure swing adsorption

    DOEpatents

    Ghate, M.R.; Yang, R.T.

    1985-10-03

    Bulk separation of the gaseous components of multi-component gases provided by the gasification of coal including hydrogen, carbon monoxide, methane, and acid gases (carbon dioxide plus hydrogen sulfide) are selectively adsorbed by a pressure swing adsorption technique using activated carbon zeolite or a combination thereof as the adsorbent. By charging a column containing the adsorbent with a gas mixture and pressurizing the column to a pressure sufficient to cause the adsorption of the gases and then reducing the partial pressure of the contents of the column, the gases are selectively and sequentially desorbed. Hydrogen, the least absorbable gas of the gaseous mixture, is the first gas to be desorbed and is removed from the column in a co-current direction followed by the carbon monoxide, hydrogen and methane. With the pressure in the column reduced to about atmospheric pressure the column is evacuated in a countercurrent direction to remove the acid gases from the column. The present invention is particularly advantageous as a producer of high purity hydrogen from gaseous products of coal gasification and as an acid gas scrubber. 2 figs., 2 tabs.

  11. Method and apparatus for the selective separation of gaseous coal gasification products by pressure swing adsorption

    DOEpatents

    Ghate, Madhav R.; Yang, Ralph T.

    1987-01-01

    Bulk separation of the gaseous components of multi-component gases provided by the gasification of coal including hydrogen, carbon monoxide, methane, and acid gases (carbon dioxide plus hydrogen sulfide) are selectively adsorbed by a pressure swing adsorption technique using activated carbon, zeolite or a combination thereof as the adsorbent. By charging a column containing the adsorbent with a gas mixture and pressurizing the column to a pressure sufficient to cause the adsorption of the gases and then reducing the partial pressure of the contents of the column, the gases are selectively and sequentially desorbed. Hydrogen, the least absorbable gas of the gaseous mixture, is the first gas to be desorbed and is removed from the column in a co-current direction followed by the carbon monoxide, hydrogen and methane. With the pressure in the column reduced to about atmospheric pressure the column is evacuated in a countercurrent direction to remove the acid gases from the column. The present invention is particularly advantageous as a producer of high parity hydrogen from gaseous products of coal gasification and as an acid gas scrubber.

  12. Dairy Biomass-Wyoming Coal Blends Fixed Gasification Using Air-Steam for Partial Oxidation

    DOE PAGES

    Gordillo, Gerardo; Annamalai, Kalyan

    2012-01-01

    Concenmore » trated animal feeding operations such as dairies produce a large amount of manure, termed as dairy biomass (DB), which could serve as renewable feedstock for thermal gasification. DB is a low-quality fuel compared to fossil fuels, and hence the product gases have lower heat content; however, the quality of gases can be improved by blending with coals. This paper deals with air-steam fixed-bed counterflow gasification of dairy biomass-Wyoming coal blend (DBWC). The effects of equivalence ratio ( 1.6 < Φ < 6.4 ) and steam-to-fuel ratio ( 0.4 < S : F < 0.8 ) on peak temperatures, gas composition, gross heating value of the products, and energy recovery are presented. According to experimental results, increasing Φ and ( S : F ) ratios decreases the peak temperature and increases the H 2 and CO 2 production, while CO production decreases. On the other hand, the concentrations of CH 4 and C 2 H 6 were lower compared to those of other gases and almost not affected by Φ.« less

  13. A study of toxic emissions from a coal-fired gasification plant. Final report

    SciTech Connect

    1995-12-01

    Under the Fine Particulate Control/Air Toxics Program, the US Department of Energy (DOE) has been performing comprehensive assessments of toxic substance emissions from coal-fired electric utility units. An objective of this program is to provide information to the US Environmental Protection Agency (EPA) for use in evaluating hazardous air pollutant emissions as required by the Clean Air Act Amendments (CAAA) of 1990. The Electric Power Research Institute (EPRI) has also performed comprehensive assessments of emissions from many power plants and provided the information to the EPA. The DOE program was implemented in two. Phase 1 involved the characterization of eight utility units, with options to sample additional units in Phase 2. Radian was one of five contractors selected to perform these toxic emission assessments.Radian`s Phase 1 test site was at southern Company Service`s Plant Yates, Unit 1, which, as part of the DOE`s Clean Coal Technology Program, was demonstrating the CT-121 flue gas desulfurization technology. A commercial-scale prototype integrated gasification-combined cycle (IGCC) power plant was selected by DOE for Phase 2 testing. Funding for the Phase 2 effort was provided by DOE, with assistance from EPRI and the host site, the Louisiana Gasification Technology, Inc. (LGTI) project This document presents the results of that effort.

  14. Bi-flow rotary kiln coal gasification process

    SciTech Connect

    Garside, P.G.

    1983-02-22

    A process is disclosed for gasifying solid coal particles in a rotary kiln that produces simultaneously and continuously two distinctly different fuel gas streams from the opposite ends of a single kiln. A relatively low temperature gas is discharged from the solids inlet end of the kiln, which contains substantially all tars produced by the process. A second of the gas streams is discharged from the solids discharge end of the kiln at approximately 1,900* F. And substantially tar-free. Heat is recovered from this tar-free gas after only a simple cleaning of particulate matter, as may be provided by a cyclone separator. The discharge of gas out the solids inlet end of the kiln and the gas discharged out the solids discharge end of the kiln, is adjustably proportioned relative to each other so that at least some high temperature tar-free gas will mix inside the kiln with the lower temperature tar-containing gas, in an amount sufficient to keep such mixed gases at a temperature high enough to avoid the tars condensing on equipment surfaces. Several process parameters are disclosed for adjusting the proportion of the gas flows out each end of the kiln to maintain the aforesaid condition of both gas streams.

  15. Feasibility Study of Coal Gasification/Fuel Cell/Cogeneration Project. Fort Greely, Alaska Site. Project Description,

    DTIC Science & Technology

    1985-11-01

    and low technical risk. B. Coal Gasification - The function of this system is to derive gas from coal for ultimate use by the fuel cell; - Performance...meet local requirements; - Technical risks are assessed as low . D. Fuel Cell and Power Conditioner 1. Fuel Cell - The function of the fuel cell is to...minimum voltage level; I I I 7862A Technical risks include the potential for electrolyte leakage, low cell voltage, catalyst poisoning or coolant fouling

  16. Study of Indonesia low rank coal utilization on modified fixed bed gasification for combined cycle power plant

    NASA Astrophysics Data System (ADS)

    Hardianto, T.; Amalia, A. R.; Suwono, A.; Riauwindu, P.

    2015-09-01

    Gasification is a conversion process converting carbon-based solid fuel into gaseous products that have considerable amount of calorific value. One of the carbon-based solid fuel that serves as feed for gasification is coal. Gasification gaseous product is termed as syngas (synthetic gas) that is composed of several different gases. Syngas produced from gasification vary from one process to another, this is due to several factors which are: feed characteristics, operation condition, gasified fluid condition, and gasification method or technology. One of the utilization of syngas is for combined cycle power plant fuel. In order to meet the need to convert carbon-based solid fuel into gaseous fuel for combined cycle power plant, engineering adjustment for gasification was done using related software to create the syngas with characteristics of natural gas that serve as fuel for combined cycle power plant in Indonesia. Feed used for the gasification process in this paper was Indonesian Low Rank Coal and the method used to obtain syngas was Modified Fixed Bed Gasifier. From the engineering adjustment process, the yielded syngas possessed lower heating value as much as 31828.32 kJ/kg in gasification condition of 600°C, 3.5 bar, and steam to feed ratio was 1 kg/kg. Syngas characteristics obtained from the process was used as a reference for the adjustment of the fuel system modification in combined cycle power plant that will have the same capacity with the conversion of the system's fuel from natural gas to syngas.

  17. Up against Giants: The National Indian Youth Council, the Navajo Nation, and Coal Gasification, 1974-77

    ERIC Educational Resources Information Center

    Shreve, Bradley Glenn

    2006-01-01

    In the spring of 1977, members of the National Indian Youth Council (NIYC), along with the Coalition for Navajo Liberation, barraged the Secretary of the Interior and the chairman of the Navajo Nation with petitions calling for a halt to the proposed construction of several coal gasification plants on the Navajo Reservation in northwestern New…

  18. Characterization of airborne particles at a high-btu coal-gasification pilot plant.

    PubMed

    Davidson, C I; Santhanam, S; Stetter, J R; Flotard, R D; Gebert, E

    1982-12-01

    Airborne particles in fugitive emissions have been measured at a slagging fixed-bed coal-gasification pilot plant using lignite. Sampling was conducted during shutdown operations and opening of the gasifier following an aborted startup. Aerosol collected with a Sierra high-volume impactor was subjected to analysis by gas chromatography, mass spectrometry, and scanning electron microscopy; aerosol collected with an Andersen low-volume impactor was subjected to flameless atomic absorption analysis. The data show that the bulk of the trace organic material is associated with small particles: these data are similar to data on ambient air reported in the literature. Particle morphologies resemble those of fly ash from coal combustion, including smooth spheres, vesicular spheres, and crystalline material. Trace element size distributions are bimodal and resemble data for ambient air. Pb-containing particles are generally submicron, while particles containing Al, Fe, and other crustal species are mostly of supermicron size. Aluminum-based aerosol enrichment factors calculated from the lignite composition show that the composition of the aerosol resembles that of the coal, with the exception of modest enrichments of Mg, Na, As, and Pb in the submicron size range. Aerosol enrichment factors based on the earth's crustal composition are somewhat greater than those based on coal composition for several elements, suggesting potential errors in using crustal enrichment data to investigate chemical fractionation during aerosol formation.

  19. Performance of solid oxide fuel cells operaated with coal syngas provided directly from a gasification process

    SciTech Connect

    Hackett, G.; Gerdes, K.; Song, X.; Chen, Y.; Shutthanandan, V.; Englehard, M.; Zhu, Z.; Thevuthasan, S.; Gemmen, R.

    2012-01-01

    Solid oxide fuel cells (SOFCs) are being developed for integrated gasification power plants that generate electricity from coal at 50% efficiency. The interaction of trace metals in coal syngas with Ni-based SOFC anodes is being investigated through thermodynamic analyses and in laboratory experiments, but test data from direct coal syngas exposure are sparsely available. This effort evaluates the significance of performance losses associated with exposure to direct coal syngas. Specimen are operated in a unique mobile test skid that is deployed to the research gasifier at NCCC in Wilsonville, AL. The test skid interfaces with a gasifier slipstream to deliver hot syngas to a parallel array of twelve SOFCs. During the 500 h test period, all twelve cells are monitored for performance at four current densities. Degradation is attributed to syngas exposure and trace material attack on the anode structure that is accelerated at increasing current densities. Cells that are operated at 0 and 125 mA cm{sup 2} degrade at 9.1 and 10.7% per 1000 h, respectively, while cells operated at 250 and 375 mA cm{sup 2} degrade at 18.9 and 16.2% per 1000 h, respectively. Spectroscopic analysis of the anodes showed carbon, sulfur, and phosphorus deposits; no secondary Ni-metal phases were found.

  20. Performance of solid oxide fuel cells operated with coal syngas provided directly from a gasification process

    NASA Astrophysics Data System (ADS)

    Hackett, Gregory A.; Gerdes, Kirk; Song, Xueyan; Chen, Yun; Shutthanandan, Vaithiyalingam; Engelhard, Mark; Zhu, Zihua; Thevuthasan, Suntharampillai; Gemmen, Randall

    2012-09-01

    Solid oxide fuel cells (SOFCs) are being developed for integrated gasification power plants that generate electricity from coal at 50+% efficiency. The interaction of trace metals in coal syngas with Ni-based SOFC anodes is being investigated through thermodynamic analyses and in laboratory experiments, but test data from direct coal syngas exposure are sparsely available. This effort evaluates the significance of performance losses associated with exposure to direct coal syngas. Specimen are operated in a unique mobile test skid that is deployed to the research gasifier at NCCC in Wilsonville, AL. The test skid interfaces with a gasifier slipstream to deliver hot syngas to a parallel array of twelve SOFCs. During the 500 h test period, all twelve cells are monitored for performance at four current densities. Degradation is attributed to syngas exposure and trace material attack on the anode structure that is accelerated at increasing current densities. Cells that are operated at 0 and 125 mA cm-2 degrade at 9.1 and 10.7% per 1000 h, respectively, while cells operated at 250 and 375 mA cm-2 degrade at 18.9 and 16.2% per 1000 h, respectively. Spectroscopic analysis of the anodes showed carbon, sulfur, and phosphorus deposits; no secondary Ni-metal phases were found.

  1. Corrosion and degradation of test materials in the U-GAS coal-gasification pilot plant

    SciTech Connect

    Yurkewycz, R.; Firestone, R.F.

    1982-10-01

    Corrosion monitoring of materials was conducted in the operating environment of the IGT U-GAS coal gasification pilot plant between 1977 and 1982. Metal and refractory specimens were exposed in the fluid bed gasifier in the freeboard section. Metal coupons were also exposed in two test locations in the product gas scrubber and venturi collection tank. Exposure times (coal feed to gasifier) were 264 h, 392 h, and 981 h. The corrosion performance of most alloys in the first exposure compared to the second and third in the U-GAS gasifier freeborad section was quite different. The more aggressive conditions produced during the first-exposure period are attributed to processing of unwashed high-sulfur coals in the steam-air gasification mode. Of the group of alloys evaluated, alloy 6B showed acceptable corrosion performance in all three exposures. Although their performance was poor in the first period, alloys N155 and IN-671 showed marked improvement in corrosion resistance during the second and third exposure periods. The same was true of cobalt-base alloy 188 which was the best performing alloy in the second and third exposures. Pack-aluminized alloys IN-800 and Type 310 showed acceptable performance. Conditions at the coupon location in the product gas scrubber (off-gas) were extremely aggressive to a range of materials exposed except titanium 50A. In the product-gas scrubber sludge tank and venturi collection tank, only carbon steel A515 showed significant attack; in some cases Types 410 and 430 incurred only mild pitting attack. Exposure in the gasifier freeboard had no significant effect on refractory specimens.

  2. Engineering support services for the DOE/GRI coal-gasification research program. Technical and economic assessment of the Westinghouse fluidized-bed coal gasification process

    SciTech Connect

    Bostwick, L.E.; Hubbard, D.A.; Laramore, R.W.; Ethridge, T.R.

    1981-04-01

    Kellogg was requested by DOE/GRI to perform a technical and economic assessment of the Westinghouse fluidized bed coal gasification process as applied to production of SNG equivalent to 250 billion BTU/day from Pittsburgh No. 8 coal. Based on operating experiences in the PDU, where most of the key variables have been demonstrated during 5+ years of testing, Westinghouse provided process data for the gasifier area. Kellogg selected the overall processing sequence and established design bases for the balance of the plant. This work was subsequent to a previous (1979) screening evaluation of Westinghouse by Kellogg: comparison of the two designs reveals the following: The 1980 gasifier design basis, while more detailed, is almost identical to that of 1979. The gas treatment and sulfur recovery schemes were significantly changed: Combined shift/methanation was substituted for stand-alone reaction units; independent Selexol units for removal of H/sub 2/S and CO/sub 2/ replaced a non-selective Benfield unit; and a Claus-SCOT combination replaced Stretford units and significantly improved the flue gas desulfurization. Key results of the current efforts are compared with those of the screening evaluation. The reductions in efficiencies in the new calculations are attributed to a more realistic evaluation of plant energy requirements and to lack of optimization of individual plant section designs. The economic data indicate that a noteworthy reduction in gas cost was accomplished by a reduction in the capital cost of the plant, such that Kellogg concludes, as previously for the screening evaluation, that the Westinghouse process appears to be superior to existing processes (i.e., Lurgi) and at least competitive with other processes evaluated under the DOE/GRI joint program.

  3. Phase-equilibria for design of coal-gasification processes: dew points of hot gases containing condensible tars. Final report

    SciTech Connect

    Prausnitz, J.M.

    1980-05-01

    This research is concerned with the fundamental physical chemistry and thermodynamics of condensation of tars (dew points) from the vapor phase at advanced temperatures and pressures. Fundamental quantitative understanding of dew points is important for rational design of heat exchangers to recover sensible heat from hot, tar-containing gases that are produced in coal gasification. This report includes essentially six contributions toward establishing the desired understanding: (1) Characterization of Coal Tars for Dew-Point Calculations; (2) Fugacity Coefficients for Dew-Point Calculations in Coal-Gasification Process Design; (3) Vapor Pressures of High-Molecular-Weight Hydrocarbons; (4) Estimation of Vapor Pressures of High-Boiling Fractions in Liquefied Fossil Fuels Containing Heteroatoms Nitrogen or Sulfur; and (5) Vapor Pressures of Heavy Liquid Hydrocarbons by a Group-Contribution Method.

  4. Mild coal gasification: Product separation, pilot-unit support, twin screw heat transfer, and H sub 2 S evolution

    SciTech Connect

    Camp, D.W.; Wallman, P.H.; Coburn, T.T.

    1991-08-09

    Our general objective is to further the development of efficient continuous mild coal gasification processes. Our efforts this year have been in four main areas. A new thrust has been to identify and develop efficient processes to separate the vapor product stream into particulate-free liquid and mist-free gas. We continued work aimed at predicting heat transfer rates (hence throughput) in externally-heated twin-screw pyrolyzers. We sought to provide technical support for the design, installation, startup, and operation of the DOE-sponsored 500 kg/hr twin-screw mild gasification unit at Coal Technology Corporation (CTC). A smaller laboratory effort had the objective of identifying and testing the reaction mechanisms of sulfur species during coal pyrolysis. Detailed subproject objectives are given in their respective sections. 20 refs., 4 figs., 1 tab.

  5. Comparison of kinetic models for isothermal CO2 gasification of coal char-biomass char blended char

    NASA Astrophysics Data System (ADS)

    Zuo, Hai-bin; Geng, Wei-wei; Zhang, Jian-liang; Wang, Guang-wei

    2015-04-01

    This study investigated the isothermal gasification reactivity of biomass char (BC) and coal char (CC) blended at mass ratios of 1:3, 1:1, and 3:1 via isothermal thermogravimetric analysis (TGA) at 900, 950, and 1000°C under CO2. With an increase in BC blending ratio, there were an increase in gasification rate and a shortening of gasification time. This could be attributed to the high specific surface area of BC and the high uniformity of carbon structures in CC when compared to those in BC. Three representative gas-solid kinetic models, namely, the volumetric model (VM), grain model (GM), and random pore model (RPM), were applied to describe the reaction behavior of the char. Among them, the RPM model was considered the best model to describe the reactivity of the char gasification reaction. The activation energy of BC and CC isothermal gasification as determined using the RPM model was found to be 126.7 kJ/mol and 210.2 kJ/mol, respectively. The activation energy was minimum (123.1 kJ/mol) for the BC blending ratio of 75%. Synergistic effect manifested at all mass ratios of the blended char, which increased with the gasification temperature.

  6. Development of a model of entrained flow coal gasification and study of aerodynamic mechanisms of action on gasifier operation

    NASA Astrophysics Data System (ADS)

    Abaimov, N. A.; Ryzhkov, A. F.

    2015-11-01

    Problems requiring solution in development of modern highly efficient gasification reactor of a promising high power integrated gasification combined-cycle plant are formulated. The task of creating and testing a numerical model of an entrained-flow reactor for thermochemical conversion of pulverized coal is solved. The basic method of investigation is computational fluid dynamics. The submodel of thermochemical processes, including a single-stage scheme of volatile substances outlet and three heterogeneous reactions of carbon residue conversion (complete carbon oxidation, Boudouard reaction and hydrogasification), is given. The mass loss rate is determined according to the basic assumptions of the diffusion-kinetic theory. The equations applied for calculation of the process of outlet of volatile substances and three stages of fuel gasifi-cation (diffusion of reagent gas toward the surface of the coal particle, heterogeneous reactions of gas with carbon on its surface, and homogeneous reactions beyond the particle surface) are presented. The universal combined submodel Eddy Dissipation/Finite Rate Chemistry with standard (built-in) constants is used for numerical estimates. Aerodynamic mechanisms of action on thermochemical processes of solid fuel gasification are studied, as exemplified by the design upgrade of a cyclone reactor of preliminary thermal fuel preparation. Volume concentrations of combustible gases and products of complete combustion in the syngas before and after primary air and pulverized coal flows' redistribution are given. Volume concentrations of CO in syngas at different positions of tangential secondary air inlet nozzle are compared.

  7. Effects and characterization of an environmentally-friendly, inexpensive composite Iron-Sodium catalyst on coal gasification

    NASA Astrophysics Data System (ADS)

    Monterroso, Rodolfo

    Coal gasification has been commercially used for more than 60 years in the production of fuels and chemicals. Recently, and due to the lowered environmental impacts and high efficiency derived from integrated gasification combined cycle (IGCC), this process has received increased attention. Furthermore, upcoming strict CO2 emissions regulations by the U.S. Environmental Protection Agency (EPA) will no longer be achievable by traditional means of coal combustion, therefore, growing dependence on different energy sources has drawn attention to clean coal technologies, such as coal-to-liquids processing, and the core of this process is also gasification. Gasification is an energy intensive process that can be substantially improved in terms of efficiency through the use of catalysts. In this study, the effect of the composite catalyst, FeCO3-Na2CO3, on gasification of a low-sulfur sub-bituminous Wyodak coal from the Powder River Basin (PRB) of Wyoming was investigated. The catalytic effects of the composite catalysts were evaluated by comparing their effluent gas compositions and carbon conversion kinetics to those achieved in the presence of either FeCO3 or Na2CO3 catalyst alone or without the presence of any catalyst. All of the evaluation work was conducted in a fixed bed gasifier at atmospheric pressure. Compared to raw coal with no catalyst, the composite catalyst is efficient in increasing the carbon conversion rate constant by as much as two times within the 700-800°C range due to its ability to reduce the activation energy of gasification by about 30-40%. Compared to pure sodium and iron catalysts, the composite catalyst can increase the yields of desired products H2 and CO at 800°C by 15% and 40%, respectively. The composite catalyst can not only synergize the advantages, but also overcome the challenges of pure iron or pure sodium based catalytic coal gasification processes. Moreover, the mechanisms of this particular catalytic coal gasification process

  8. Assessment of discharges from Sasol I Lurgi-based coal gasification plant. Final report Sep 81-Mar 82

    SciTech Connect

    Thomson, S.J.; Kasper, G.; Nagy, J.F.; Tzou, A.; Pernot, L.S.

    1983-08-01

    The report discusses analytical information, obtained from Sasol I, on the emission and effluent streams analyzed in the normal course of operation and testing. The purpose was to provide EPA with representative information on a commercial-size Lurgi-based coal gasification project. The final report gives operating data and supplementary data, including material balances and pollutant distribution evaluations. Although much of this supplementary information is based on engineering estimates and calculations, it is believed to be representative of a Sasol I gasification operation. The data presented should be confirmed by a series of test runs before they are used for process design purposes, cost estimates, or environmental control studies.

  9. Evaluation of Coal Gasification/Combined Cycle Power Plant Feasibility at the Sewells Point Naval Complex, Norfolk, Virginia.

    DTIC Science & Technology

    1981-07-01

    applicability to this phase of environmen- tal control in the gasification/combined cycle system: • Physical Solvent Processes : - Rectisol - Selexol ...at SPNC 1-9 1.3 Coal Availability 1-22 1.4 References 1-24 2.0 GASIFICATION PROCESSES 2-1 2.1 General Processes 2-2 1 2.2 Commercially Available...Gasifiers 2-14 2.3 Process Comparisons 2-18 1 2.4 References 2-31 3.0 COMBINED CYCLE PERFORMANCE 3-1 3.1 Combined Cycle Configuration 3-1 3.2 Cycle

  10. Evaluation of cooling tower and wastewater treatment operations at the Great Plains Coal Gasification Plant

    SciTech Connect

    Lang, R.A.

    1984-12-01

    The objective of this study was to provide a technical assessment of the Great Plains Coal Gasification Plant Wastewater Treatment System. This Scope of Work consisted of five primary tasks described as follows: Task 1 - Determine the quantity of hydantoins in the stripped gas liquor (SGL), their precursors, and the kinetics of their formation in condensed liquor for the Great Plains Gasification Associates (GPGA) gasification facility. The University of North Dakota Energy Research Center (UNDERC) has measured a high concentration of hydantoins in the gas liquor from their slagging gasifier. UNDERC has tested the use of SGL in a pilot cooling tower and they witnessed some adverse effects in the cooling tower and heat exchanger systems. Task 2 - Investigate the adverse Department of Energy (DOE) findings at UNDERC with regard to corrosion, foaming, biological and organic fouling, chemical attack on concrete and organic emissions resulting from the use of SGL in a pilot plant cooling tower. Task 3 - Validate the heat load on the cooling tower for both summer and winter operation and determine the adequacy of the surge pond to store the maximum predicted amount of excess water accumulated during winter operation. Task 4 - Assess potential fouling, foaming and organic carry-over problems associated with operability of the multiple-effect evaporator and develop recommendations on possible alternate use of evaporator condensate to alleviate possible problems in disposing of excess wastewater. Task 5 - Provide DOE with recommendations on the wastewater treatment backup design and test program already committed to by GPGA. This paper presents Fluor's findings regarding the five primary tasks. 12 refs., 4 figs., 15 tabs.

  11. Photoassisted electrolysis applied to coal gasification. Third quarterly report, 1 January 1982-31 Mar 1982

    SciTech Connect

    1982-01-01

    The literature search on electrochemical studies of various carbons has been completed. Two conclusions were reached: (1) The surfaces of various carbons are covered by oxide films to different extents and the oxides resemble either the quinone-like structure in their oxidized form or the hydroquinone-like structure in the reduced form. (2) When carbonaceous materials are oxidized chemically, electrochemically, or thermally, the first stage involves formation of the oxide film and the later stages oxide gas (CO or CO/sub 2/) evolution. The catalytic reaction mechanism of coal oxidation was substantiated by adding Fe/sup 3 +/ or Ce/sup 4 +/ to a cell containing a coal slurry without passing any electrical current and by monitoring the amount of CO/sub 2/ evolved. Also, studies were performed on current efficiencies of CO/sub 2/ production reaction as a function of the particle size of coal samples. Finally, the catalytic rate constants of various redox catalysts for the coal oxidation reaction are reported. These results indicate that the thermodynamics of the reaction systems play a predominant role in determining the rate constants. Methods of studying the stability of semiconductor electrodes were established employing rotating ring-disk electrode techniques. The long-term stability of semiconductor electrodes would be needed to carry out the photoassisted coal gasification reaction. In the method we developed, the semiconductor was used as a disk electrode while the noble metal, e.g., Au or Pt, is used as a ring electrode. The species generated at the semiconductor electrode by light illumination is detected at the ring electrode by applying the proper electrode potential. If the ring detection current is lower than its expected value, the disk may undergo the photocorrosion reaction.

  12. Characterization, leachability and valorization through combustion of residual chars from gasification of coals with pine.

    PubMed

    Galhetas, Margarida; Lopes, Helena; Freire, Márcia; Abelha, Pedro; Pinto, Filomena; Gulyurtlu, Ibrahim

    2012-04-01

    This paper presents the study of the combustion of char residues produced during co-gasification of coal with pine with the aim of characterizing them for their potential use for energy. These residues are generally rich in carbon with the presence of other elements, with particular concern for heavy metals and pollutant precursors, depending on the original fuel used. The evaluation of environmental toxicity of the char residues was performed through application of different leaching tests (EN12457-2, US EPA-1311 TCLP and EA NEN 7371:2004). The results showed that the residues present quite low toxicity for some of pollutants. However, depending on the fuel used, possible presence of other pollutants may bring environmental risks. The utilization of these char residues for energy was in this study evaluated, by burning them as a first step pre-treatment prior to landfilling. The thermo-gravimetric analysis and ash fusibility studies revealed an adequate thermochemical behavior, without presenting any major operational risks. Fluidized bed combustion was applied to char residues. Above 700°C, very high carbon conversion ratios were obtained and it seemed that the thermal oxidation of char residues was easier than that of the coals. It was found that the char tendency for releasing SO(2) during its oxidation was lower than for the parent coal, while for NO(X) emissions, the trend was observed to increase NO(X) formation. However, for both pollutants the same control techniques might be applied during char combustion, as for coal. Furthermore, the leachability of ashes resulting from the combustion of char residues appeared to be lower than those produced from direct coal combustion.

  13. Lawrence Livermore National Laboratory underground coal gasification data base. [US DOE-supported field tests; data

    SciTech Connect

    Cena, R. J.; Thorsness, C. B.

    1981-08-21

    The Department of Energy has sponsored a number of field projects to determine the feasibility of converting the nation's vast coal reserves into a clean efficient energy source via underground coal gasification (UCG). Due to these tests, a significant data base of process information has developed covering a range of coal seams (flat subbituminous, deep flat bituminous and steeply dipping subbituminous) and processing techniques. A summary of all DOE-sponsored tests to data is shown. The development of UCG on a commercial scale requires involvement from both the public and private sectors. However, without detailed process information, accurate assessments of the commercial viability of UCG cannot be determined. To help overcome this problem the DOE has directed the Lawrence Livermore National Laboratory (LLNL) to develop a UCG data base containing raw and reduced process data from all DOE-sponsored field tests. It is our intent to make the data base available upon request to interested parties, to help them assess the true potential of UCG.

  14. Materials testing at the Hanna IV in situ coal gasification site

    SciTech Connect

    Keefer, D W; Scoonover, T M

    1980-01-01

    Candidate structural alloy specimens were exposed for about 800 hours to the direct product gas stream from the Hanna IV underground coal gasification experiment. When the specimens were removed from the line, they were coated with a high-sulfur deposit from the product gas. A chemical analysis and the physical appearance of the coatings suggest that they are mixtures of condensed hydrocarbons, coal char, coal ash, and mineral particles from the overburden. Attack on the specimens was primarily corrosion rather than erosion. Mean penetration rates expressed in millimetres per year (mm/y) were calculated from weight loss data. Microscopic examination revealed areas of rather severe local attack on all alloys tested. There was no consistent difference in the amount of material removed from specimens with welds and those without welds. All specimens exposed at 45/sup 0/ to the product gas flow had surface dents from impacting particles, while parallel specimens had none. Energy-dispersive X-ray and Auger electron spectra indicate that the few particles of deposits and/or corrosion products still clinging to the specimen surfaces after cleaning were oxides, rather than sulfides, with significant contents of aluminum and silicon in addition to iron.

  15. Producing fired bricks using coal slag from a gasification plant in indiana

    USGS Publications Warehouse

    Chen, L.-M.; Chou, I.-Ming; Chou, S.-F.J.; Stucki, J.W.

    2009-01-01

    Integrated gasification combined cycle (IGCC) is a promising power generation technology which increases the efficiency of coal-to-power conversion and enhances carbon dioxide concentration in exhaust emissions for better greenhouse gas capture. Two major byproducts from IGCC plants are bottom slag and sulfur. The sulfur can be processed into commercially viable products, but high value applications need to be developed for the slag material in order to improve economics of the process. The purpose of this study was to evaluate the technical feasibility of incorporating coal slag generated by the Wabash River IGCC plant in Indiana as a raw material for the production of fired bricks. Full-size bricks containing up to 20 wt% of the coal slag were successfully produced at a bench-scale facility. These bricks have color and texture similar to those of regular fired bricks and their water absorption properties met the ASTM specifications for a severe weathering grade. Other engineering properties tests, including compressive strength tests, are in progress.

  16. FUNDAMENTAL INVESTIGATION OF FUEL TRANSFORMATIONS IN PULVERIZED COAL COMBUSTION AND GASIFICATION TECHNOLOGIES

    SciTech Connect

    Robert Hurt; Joseph Calo; Thomas H. Fletcher; Alan Sayre

    2005-04-29

    The goal of this project was to carry out the necessary experiments and analyses to extend current capabilities for modeling fuel transformations to the new conditions anticipated in next-generation coal-based, fuel-flexible combustion and gasification processes. This multi-organization, multi-investigator project has produced data, correlations, and submodels that extend present capabilities in pressure, temperature, and fuel type. The combined experimental and theoretical/computational results are documented in detail in Chapters 1-8 of this report, with Chapter 9 serving as a brief summary of the main conclusions. Chapters 1-3 deal with the effect of elevated pressure on devolatilization, char formation, and char properties. Chapters 4 and 5 deal with advanced combustion kinetic models needed to cover the extended ranges of pressure and temperature expected in next-generation furnaces. Chapter 6 deals with the extension of kinetic data to a variety of alternative solid fuels. Chapter 7 focuses on the kinetics of gasification (rather than combustion) at elevated pressure. Finally, Chapter 8 describes the integration, testing, and use of new fuel transformation submodels into a comprehensive CFD framework. Overall, the effects of elevated pressure, temperature, heating rate, and alternative fuel use are all complex and much more work could be further undertaken in this area. Nevertheless, the current project with its new data, correlations, and computer models provides a much improved basis for model-based design of next generation systems operating under these new conditions.

  17. Analyzing organic sulfur in coal/char: Integrated mild gasification/XANES methods. Technical report, 1 March--31 May 1994

    SciTech Connect

    Palmer, S.R.; Huffman, G.P.

    1994-09-01

    The overall goal of this study is to improve the understanding of sulfur in coals/chars via the use of combined advanced non-destructive and advanced destructive methods of sulfur analysis. This study combines selective oxidation, analytical pyrolysis, and sulfur X-ray Absorption Near Edge Structure Spectroscopy (XANES) analysis. Samples with a wide variety of sulfur contents, (0.63% to 4.40%) have been prepared for use in this study. This includes steam gasification chars, oxidized coals and desulfurized coals as well of the original unaltered coals. Mild pyrolysis and preliminary XANES data shows that the sulfur chemistry of gasification chars is significantly different from that of the original coals. Mild pyrolysis of the samples that were oxidized with peroxyacetic acid showed that the level of simple thiophene structures observed in the pyrolysis products declines with increasing levels of oxidation. Sulfur XANES spectra of treated samples showed various effects depending on the treatment severity. For the less severely treated samples (demineralization and solvent extraction), the XANES spectra were similar, although not identical, to the untreated coal spectra, whereas the more severe treatments (steam at 450 C; peroxyacetic acid at 25 C) showed preferential oxidation of one or more sulfur-bearing phases in the original coal. Additional samples have recently been examined by XANES and W-band EPR and the data is currently being processed and evaluated.

  18. Chronic studies in rats exposed to liquid effluent from coal gasification process.

    PubMed

    Kostial, K; Blanusa, M; Rabar, I; Maljković, T; Kello, D; Landeka, M; Bunarević, A; Stara, J F

    1981-02-01

    The health effects of the E-effluent (water for quenching ash) from a coal gasification plant were assayed in a chronic experiment (16 month exposure) and a three generation reproduction study. Animals exposed to 100% E-effluent had an increased daily intake of various inorganic elements (Fe, Cu, K, I, Se, Cd, Hg, Pb, As, F and Cr). In spite of that, the exposed and control animals had the same mortality rate, haematological findings, urinary protein excretion, trace element concentrations in kidneys, liver and femur, bone composition and morphometry, and histological findings. The pre- and post-natal development and growth was unchanged during three generations. It is concluded that the higher intake of various inorganics caused no change in the parameters measured.

  19. Inhibition and recovery of nitrification in treating real coal gasification wastewater with moving bed biofilm reactor.

    PubMed

    Li, Huiqiang; Han, Hongjun; Du, Maoan; Wang, Wei

    2011-01-01

    Moving bed biofilm reactor (MBBR) was used to treat real coal gasification wastewater. Nitrification of the MBBR was inhibited almost completely during start-up period. Sudden increase of influent total NH3 concentration was the main factor inducing nitrification inhibition. Increasing DO concentration in the bulk liquid (from 2 to 3 mg/L) had little effect on nitrification recovery. Nitrification of the MBBR recovered partially by the addition of nitrifying sludge into the reactor and almost ceased within 5 days. Nitrification ratio of the MBBR achieved 65% within 12 days by increasing dilute ratio of the influent wastewater with tap water. The ratio of nitrification decreased to 25% when influent COD concentration increased from 650 to 1000 mg/L after nitrification recovery and recovered 70% for another 4 days.

  20. Removal of phenols, thiocyanate and ammonium from coal gasification wastewater using moving bed biofilm reactor.

    PubMed

    Li, Hui-qiang; Han, Hong-jun; Du, Mao-an; Wang, Wei

    2011-04-01

    A laboratory-scale moving bed biofilm reactor (MBBR) with a volume of 4 L was used to study the biodegradation of coal gasification wastewater. Maximum removal efficiencies of 81%, 89%, 94% and 93% were obtained for COD, phenols, SCN(-) and NH(4)(+)-N, respectively. NO(2)(-)-N accumulation induced increase of effluent COD concentration when the hydraulic residence time (HRT) decreased. Phenols removal was not affected when the HRT decreased from 48 to 32 h. Effluent SCN(-) and NH(4)(+)-N concentration increased with the decrease of the HRT, and decreased gradually when the HRT returned to 48 h. Batch experiments were carried out to study performance of the suspended and attached growth biomass in the MBBR.

  1. Some studies on a solid state sulfur probe for coal gasification systems

    NASA Technical Reports Server (NTRS)

    Jacob, K. T.; Rao, D. B.; Nelson, H. G.

    1977-01-01

    Measurements on the solid electrolyte cell (Ar + H(2) + H(2)S/CaS + CaF(2) + (Pt)//CaF(2)//(Pt) + CaF(2) + CaS/H(2) + H(2)+Ar) show that the emf of the cell is directly related to the difference in sulfur potentials established at the Ar + H(2) + H(2)S/electrode interfaces. The electrodes convert the sulfur potential gradient across the calcium fluoride electrolyte into an equivalent fluorine potential gradient. Response time of the probe varies from approximately 9 hr at 990 K to 2.5 hr at 1225 K. The conversion of calcium sulfide and/or calcium fluoride into calcium oxide is not a problem anticipated in commercial coal gasification systems. Suggestions are presented for improving the cell for such commercial applications.

  2. A study of toxic emissions from a coal-fired gasification plant

    SciTech Connect

    Williams, A.; Behrens, G.

    1995-11-01

    Toxic emissions were measured in the gaseous, solid and aqueous effluent streams in a coal-fired gasification plant. Several internal process streams were also characterized to assess pollution control device effectiveness. The program, consisted of three major phases. Phase I was the toxics emission characterization program described above. phase II included the design, construction and shakedown testing of a high-temperature, high-pressure probe for collecting representative trace composition analysis of hot (1200{degrees}F) syngas. Phase III consisted of the collection of hot syngas samples utilizing the high-temperature probe. Preliminary results are presented which show the emission factors and removal efficiencies for several metals that are on the list of compounds defined by the Clean Air Act Amendments of 1990.

  3. Treatment of coal gasification wastewater by membrane bioreactor hybrid powdered activated carbon (MBR–PAC) system.

    PubMed

    Jia, Shengyong; Han, Hongjun; Hou, Baolin; Zhuang, Haifeng; Fang, Fang; Zhao, Qian

    2014-12-01

    A laboratory-scale membrane bioreactor hybrid powdered activated carbon (MBR–PAC) system was developed to treat coal gasification wastewater to enhance the COD, total phenols (TPh), NH4+ removals and migrate the membrane fouling. Since the MBR–PAC system operated with PAC dosage of 4 g L−1, the maximum removal efficiencies of COD, TPh and NH4+ reached 93%, 99% and 63%, respectively with the corresponding influent concentrations of 2.27 g L−1, 497 mg L−1 and 164 mg N L−1; the PAC extraction efficiencies of COD, TPh and NH4+ were 6%, 3% and 13%, respectively; the transmembrane pressure decreased 34% with PAC after 50 d operation. The results demonstrate that PAC played a key role in the enhancement of biodegradability and mitigation of membrane fouling.

  4. Higgins coal gasification/repowering study, feasibility study for alternate fuels. Vol. 1. Executive summary

    SciTech Connect

    Not Available

    1981-12-01

    Florida Power has completed a study to determine the feasibility of repowering 138 MW gross of oil-fired steam-generating capacity at its A.W. Higgins power station (Pinellas Co., Fla.) by utilizing coal-gasification combined-cycle (CGCC) technology. The repowering would add approximately 320 MW of gross electrical generation to the Higgins station through the use of combustion turbines and heat recovery equipment. This study provided Florida Power with the technical, environmental, and economic information necessary to determine the viability of using CGCC at the Higgins station. The plant would use BGC/Lurgi slagging gasifiers and the Selexol acid-gas removal system. Although this new technology represents an acceptable level of risk for the proposed project to be considered technically feasible, the capital-cost estimates were much higher than expected. Florida Power plans to continue further economic evaluations of this CGCC repowering option.

  5. Environmental assessment for the Hoe Creek underground, Coal Gasification Test Site Remediation, Campbell County, Wyoming

    SciTech Connect

    1997-10-01

    The U.S. Department of Energy (DOE) has prepared this EA to assess environmental and human health Issues and to determine potential impacts associated with the proposed Hoe Creek Underground Coal Gasification Test Site Remediation that would be performed at the Hoe Creek site in Campbell County, Wyoming. The Hoe Creek site is located south-southwest of the town of Gillette, Wyoming, and encompasses 71 acres of public land under the stewardship of the Bureau of Land Management. The proposed action identified in the EA is for the DOE to perform air sparging with bioremediation at the Hoe Creek site to remove contaminants resulting from underground coal gasification (UCG) experiments performed there by the DOE in the late 1970s. The proposed action would involve drilling additional wells at two of the UCG test sites to apply oxygen or hydrogen peroxide to the subsurface to volatilize benzene dissolved in the groundwater and enhance bioremediation of non-aqueous phase liquids present in the subsurface. Other alternatives considered are site excavation to remove contaminants, continuation of the annual pump and treat actions that have been used at the site over the last ten years to limit contaminant migration, and the no action alternative. Issues examined in detail in the EA are air quality, geology, human health and safety, noise, soils, solid and hazardous waste, threatened and endangered species, vegetation, water resources, and wildlife. Details of mitigative measures that could be used to limit any detrimental effects resulting from the proposed action or any of the alternatives are discussed, and information on anticipated effects identified by other government agencies is provided.

  6. Mechanism of coal gasification in a steam medium under arc plasma conditions

    NASA Astrophysics Data System (ADS)

    He, Xiaojun; Ma, Tengcai; Qiu, Jieshan; Sun, Tianjun; Zhao, Zongbin; Zhou, Ying; Zhang, Jialiang

    2004-08-01

    The coal gasification mechanism in a steam medium under arc plasma conditions was investigated at atmospheric pressure in a tube-type setup. The gases obtained were analysed by gas chromatography. The active species in the plasma were monitored and analysed in situ by optical emission spectroscopy (OES). The effects of operating parameters such as the current in the electromagnetic coil and the flow rate of carrier gas (air) on the gas yields as well as on the emission intensities of the active species were studied. The quantitative emission intensities of the active species are correlated with the yields of main components in the gas products. The results show that as the current in the electromagnetic coil increases, the yields of H2, CO, CO2 and O2 as well as the peak intensities of C atom, H atom, CH radical and CO+ ion detected by OES pass through a maximum. It is also found that as the flow rate of carrier gas (air) increases, the yields of CO, CO2 and O2 increase; at the same time, the yield of H2 and the peak intensities of C atoms, H atoms, CH radicals and OH radicals decrease. The presence of C atoms or H atoms in the reaction system favours the formation of H2, which is evidenced by the fact that the yield of H2 increases as the optical emission intensity of C atom or H atom species increases. Based on the experimental results, a possible mechanism of coal gasification in steam medium under plasma conditions is proposed and discussed.

  7. Integrated Gasification Combined Cycle (IGCC) demonstration project, Polk Power Station -- Unit No. 1. Annual report, October 1993--September 1994

    SciTech Connect

    1995-05-01

    This describes the Tampa Electric Company`s Polk Power Station Unit 1 (PPS-1) Integrated Gasification Combined Cycle (IGCC) demonstration project which will use a Texaco pressurized, oxygen-blown, entrained-flow coal gasifier to convert approximately 2,300 tons per day of coal (dry basis) coupled with a combined cycle power block to produce a net 250 MW electrical power output. Coal is slurried in water, combined with 95% pure oxygen from an air separation unit, and sent to the gasifier to produce a high temperature, high pressure, medium-Btu syngas with a heat content of about 250 Btu/scf (LHV). The syngas then flows through a high temperature heat recovery unit which cools the syngas prior to its entering the cleanup systems. Molten coal ash flows from the bottom of the high temperature heat recovery unit into a water-filled quench chamber where it solidifies into a marketable slag by-product.

  8. Prediction and measurement of entrained flow coal gasification processes. Interim report, September 8, 1981-September 7, 1983

    SciTech Connect

    Hedman, P.O.; Smoot, L.D.; Fletcher, T.H.; Smith, P.J.; Blackham, A.U.

    1984-01-31

    This volume reports interim experimental and theoretical results of the first two years of a three year study of entrained coal gasification with steam and oxygen. The gasifier facility and testing methods were revised and improved. The gasifier was also modified for high pressure operation. Six successful check-out tests at elevated pressure were performed (55, 75, 100, 130, 170, and 215 psig), and 8 successful mapping tests were performed with the Utah bituminous coal at an elevated pressure of 137.5 psig. Also, mapping tests were performed at atmospheric pressure with a Utah bituminous coal (9 tests) and with a Wyoming subbituminous coal (14 tests). The LDV system was used on the cold-flow facility to make additional nonreactive jets mixing measurements (local mean and turbulent velocity) that could be used to help validate the two-dimensional code. The previously completed two-dimensional entrained coal gasification code, PCGC-2, was evaluated through rigorous comparison with cold-flow, pulverized coal combustion, and entrained coal gasification data. Data from this laboratory were primarily used but data from other laboratories were used when available. A complete set of the data used has been compiled into a Data Book which is included as a supplemental volume of this interim report. A revised user's manual for the two-dimensional code has been prepared and is also included as a part of this interim report. Three technical papers based on the results of this study were published or prepared. 107 references, 57 figures, 35 tables.

  9. Performance of solid oxide fuel cells operated with coal syngas provided directly from a gasification process

    SciTech Connect

    Hackett, Gregory A.; Gerdes, Kirk R.; Song, Xueyan; Chen, Yun; Shutthanandan, V.; Engelhard, Mark H.; Zhu, Zihua; Thevuthasan, Suntharampillai; Gemmen, Randall

    2012-09-15

    Solid oxide fuel cells (SOFCs) are presently being developed for gasification integrated power plants that generate electricity from coal at 50+% efficiency. The interaction of trace metals in coal syngas with the Ni-based SOFC anodes is being investigated through thermodynamic analyses and in laboratory experiments, but direct test data from coal syngas exposure are sparsely available. This research effort evaluates the significance of SOFC performance losses associated with exposure of a SOFC anode to direct coal syngas. SOFC specimen of industrially relevant composition are operated in a unique mobile test skid that was deployed to the research gasifier at the National Carbon Capture Center (NCCC) in Wilsonville, AL. The mobile test skid interfaces with a gasifier slipstream to deliver hot syngas (up to 300°C) directly to a parallel array of 12 button cell specimen, each of which possesses an active area of approximately 2 cm2. During the 500 hour test period, all twelve cells were monitored for performance at four discrete operating current densities, and all cells maintained contact with a data acquisition system. Of these twelve, nine demonstrated good performance throughout the test, while three of the cells were partially compromised. Degradation associated with the properly functioning cells was attributed to syngas exposure and trace material attack on the anode structure that was accelerated at increasing current densities. Cells that were operated at 0 and 125 mA/cm² degraded at 9.1 and 10.7% per 1000 hours, respectively, while cells operated at 250 and 375 mA/cm² degraded at 18.9 and 16.2% per 1000 hours, respectively. Post-trial spectroscopic analysis of the anodes showed carbon, sulfur, and phosphorus deposits; no secondary Ni-metal phases were found.

  10. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Jordi Perez-Mariano; Angel Sanjurjo

    2006-06-30

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this period, we analyzed several coated and exposed samples of 409 steel by scanning electron microscopy (SEM) and energy-dispersive X-ray (EDX). We report here on findings of this analysis: (1) A SS409 coupon that was coated with multilayered combined nitrides of Ti, Al, and Si showed adherent coatings on the surface; (2) A similarly coated coupon, after exposure to simulated coal gas at 900 C for 300 h, revealed that the coating has cracked during the exposure; (3) An SS409 coupon that was coated with nitrides of Ti and Si with a barrier layer of tungsten in between to improve the adhesion of the coating and to prevent outward diffusion of iron to the surface. (4) A porous coupon was coated with nitrides of Ti and Al and examination of the coupon revealed deposition of Ti at the interior surfaces. A similarly prepared coupon was exposed to simulated coal gas at 370 C for 300 h, and it showed no corrosion.

  11. Wabash River Coal Gasification Combined Cycle Repowering Project: Clean Coal Technology Program. Environmental Assessment

    SciTech Connect

    Not Available

    1993-05-01

    The proposed project would result in a combined-cycle power plant with lower emissions and higher efficiency than most existing coal-fired power plants of comparable size. The net plant heat rate (energy content of the fuel input per useable electrical generation output; i.e., Btu/kilowatt hour) for the new repowered unit would be a 21% improvement over the existing unit, while reducing SO{sub 2} emissions by greater than 90% and limiting NO{sub x} emissions by greater than 85% over that produced by conventional coal-fired boilers. The technology, which relies on gasified coal, is capable of producing as much as 25% more electricity from a given amount of coal than today`s conventional coal-burning methods. Besides having the positive environmental benefit of producing less pollutants per unit of power generated, the higher overall efficiency of the proposed CGCC project encourages greater utilization to meet base load requirements in order to realize the associated economic benefits. This greater utilization (i.e., increased capacity factor) of a cleaner operating plant has global environmental benefits in that it is likely that such power would replace power currently being produced by less efficient plants emitting a greater volume of pollutants per unit of power generated.

  12. Chemical process modelling of Underground Coal Gasification (UCG) and evaluation of produced gas quality for end use

    NASA Astrophysics Data System (ADS)

    Korre, Anna; Andrianopoulos, Nondas; Durucan, Sevket

    2015-04-01

    Underground Coal Gasification (UCG) is an unconventional method for recovering energy from coal resources through in-situ thermo-chemical conversion to gas. In the core of the UCG lays the coal gasification process which involves the engineered injection of a blend of gasification agents into the coal resource and propagating its gasification. Athough UCG technology has been known for some time and considered a promising method for unconventional fossil fuel resources exploitation, there are limited modelling studies which achieve the necessary accuracy and realistic simulation of the processes involved. This paper uses the existing knowledge for surface gasifiers and investigates process designs which could be adapted to model UCG. Steady state simulations of syngas production were developed using the Advanced System for Process ENgineering (Aspen) Plus software. The Gibbs free energy minimisation method was used to simulate the different chemical reactor blocks which were combined using a FORTRAN code written. This approach facilitated the realistic simulation of the gasification process. A number of model configurations were developed to simulate different subsurface gasifier layouts considered for the exploitation of underground coal seams. The two gasifier layouts considered here are the linked vertical boreholes and the controlled retractable injection point (CRIP) methods. Different stages of the UCG process (i.e. initialisation, intermediate, end-phase) as well as the temperature level of the syngas collection point in each layout were found to be the two most decisive and distinctive parameters during the design of the optimal model configuration for each layout. Sensitivity analyses were conducted to investigate the significance of the operational parameters and the performance indicators used to evaluate the results. The operational parameters considered were the type of reagents injected (i.e. O2, N2, CO2, H2O), the ratio between the injected reagents

  13. IGDS/TRAP Interface Program (ITIP). Software User Manual (SUM). [network flow diagrams for coal gasification studies

    NASA Technical Reports Server (NTRS)

    Jefferys, S.; Johnson, W.; Lewis, R.; Rich, R.

    1981-01-01

    This specification establishes the requirements, concepts, and preliminary design for a set of software known as the IGDS/TRAP Interface Program (ITIP). This software provides the capability to develop at an Interactive Graphics Design System (IGDS) design station process flow diagrams for use by the NASA Coal Gasification Task Team. In addition, ITIP will use the Data Management and Retrieval System (DMRS) to maintain a data base from which a properly formatted input file to the Time-Line and Resources Analysis Program (TRAP) can be extracted. This set of software will reside on the PDP-11/70 and will become the primary interface between the Coal Gasification Task Team and IGDS, DMRS, and TRAP. The user manual for the computer program is presented.

  14. Combined Air Sparge and Bioremediation of an Underground Coal Gasification Site

    SciTech Connect

    Covell, J.R.; Thomas, M.H.

    1996-12-01

    EG&G Technical Services of West Virginia (TSWV) Inc. is successfully remediating a former underground coal gasification (UCG) test site in northeastern Wyoming. EG&G is demonstrating the effectiveness of combined air sparge and biostimulation technology. This project is being conducted for the U.S. Department of Energy (DOE ) - Morgantown Energy Technology Center (METC), the lease holder of the site. UCG testing from 1976 through 1979 contaminated three water-bearing units at the site with benzene. Previous pump and treat operations at the site showed the presence of a persistent non-dissolved benzene source material. The Felix I coal seam is the most contaminated unit at the site and was the target unit for the initial demonstration. Air sparging was selected to strip dissolved benzene, volatilize the non- dissolved benzene source material, and to provide oxygen for increasing aerobic bacteria populations. Indigenous bacteria populations were stimulated with ammonium phosphate addition. EG&G designed the remediation system to take advantage of the hydrogeologic environment to produce a cost-effective approach to the groundwater remediation. Groundwater pumping was used to manipulate subsurface air flow, nutrient transport, and biomass management. Demonstration operations began on September 29, 1995, and were suspended on April 30, 1996 to begin demonstration expansion. Initial results of the demonstration show substantial reduction in benzene concentrations across the demonstration area. Benzene concentration reductions greater than 80% were observed two months after demonstration operations were suspended.

  15. Structural and thermal behavior of coal combustion and gasification by-products

    SciTech Connect

    Valimbe, P.S.; Malhotra, V.M.; Banerjee, D.

    1995-12-31

    We have initiated studies which attempt to convert coal combustion and coal gasification by-products into high-value composite materials. However, before conversion strategies can be put in place, the raw materials must be characterized. Therefore, we undertook systematic microscopy and spectroscopy measurements on PCC fly ash, FBC fly ash, FBC spent bed ash, and scrubber sludge. Our spectroscopic results indicate that the scrubber sludge is mainly composed of a gypsum-like phase whose lattice structure does not exactly match either conventional gypsum or hannebachite. SEM images indicate that unlike PCC fly ash particles, which are mainly spherical, the FBC fly ash and FBC spent bed ash particles are irregularly shaped and show considerable fusion. FBC fly ashes are mainly composed of anhydrite, lime, portlandite, calcite, hematite, magnetite and various glass phases. The DTA and DSC data suggest that the PCC fly ash is thermally stable up to 1100{degrees}C. However, this is not the case for FBC residue.

  16. Low-Btu coal gasification in the United States: company topical. [Brick producers

    SciTech Connect

    Boesch, L.P.; Hylton, B.G.; Bhatt, C.S.

    1983-07-01

    Hazelton and other brick producers have proved the reliability of the commercial size Wellman-Galusha gasifier. For this energy intensive business, gas cost is the major portion of the product cost. Costs required Webster/Hazelton to go back to the old, reliable alternative energy of low Btu gasification when the natural gas supply started to be curtailed and prices escalated. Although anthracite coal prices have skyrocketed from $34/ton (1979) to over $71.50/ton (1981) because of high demand (local as well as export) and rising labor costs, the delivered natural gas cost, which reached $3.90 to 4.20/million Btu in the Hazelton area during 1981, has allowed the producer gas from the gasifier at Webster Brick to remain competitive. The low Btu gas cost (at the escalated coal price) is estimated to be $4/million Btu. In addition to producing gas that is cost competitive with natural gas at the Webster Brick Hazelton plant, Webster has the security of knowing that its gas supply will be constant. Improvements in brick business and projected deregulation of the natural gas price may yield additional, attractive cost benefits to Webster Brick through the use of low Btu gas from these gasifiers. Also, use of hot raw gas (that requires no tar or sulfur removal) keeps the overall process efficiency high. 25 references, 47 figures, 14 tables.

  17. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2005-09-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this reporting period, we conducted several exposure tests with coated and uncoated coupons including a ''500-h'' test. The first experiment was a 316-h test and was designed to look at the performance of Ti/Ta nitride coatings, which seemed to fare the best in earlier tests. The next experiment was a 112-h test with a range of pure metals and commercially available materials. Its purpose was to help identify those metals that best withstood gasifier environment, and hence should be good ingredients for coatings. Finally, we ran a ''500-h'' test, which was also our milestone, with coupons coated with Ti/Ta nitride or Cr/Al coatings.

  18. A novel approach to highly dispersing catalytic materials in coal for gasification. Final technical report, September 1989--November 1992

    SciTech Connect

    Abotsi, G.M.K.; Bota, K.B.

    1992-12-01

    The objectives of this project were to investigate the effects of coal surface charge on the uptake of aqueous soluble metal catalysts from solution and to determine the influence of the interfacial interaction on char reactivity. Another goal is to assess the potential of using potassium carbonate, potassium acetate or their mixtures as catalysts for char gasification. The lower cost and the high catalytic activity of the latter compound will produce economic benefits by reducing the amount of potassium carbonate required for efficient char reactivities on a commercial scale. To minimize the interference of the coals` inherent inorganic materials with the added calcium or potassium, the gasification studies were restricted to the demineralized coals. In a manner similar to the effect of pH on the surface electrochemistry of the coals, the reactivities of the calcium- or potassium-loaded chars in bon dioxide at 800{degree}C were dependent upon the pH at which the catalysts were ion-exchanged onto the coals. For the calcium-containing chars, the reactivities increased in the order: pH 6 > pH 10 > pH 1. In contrast, the variation of the gasification rates with potassium loading pH was: pH 6 {approximately} pH 10 {much_gt} pH 1. However, simultaneous adsorption of the metals at {approximately} pH 1 enhanced char reactivity relative to metals loading at pH 6 or 10. These findings are attributed to the differences in the extent of electrostatic interaction between the calcium or potassium ions and the charged coal surface during catalyst loading from solution.

  19. Plasma-Augmented Fluidized Bed Gasification of Sub-bituminous Coal in CO2-O2 Atmospheres

    NASA Astrophysics Data System (ADS)

    Lelievre, C.; Pickles, C. A.; Hultgren, S.

    2016-01-01

    The gasification of a sub-bituminous coal using CO2-O2 gas mixtures was studied in a plasma-augmented fluidized bed gasifier. Firstly, the coal was chemically characterized and the gasification process was examined using Thermogravimetric and Differential Thermal Analysis (TGA/DTA) in CO2, O2 and at a CO2 to O2 ratio of 3 to 1. Secondly, the equilibrium gas compositions were obtained using the Gibbs free energy minimization method (HSC Chemistry®7). Thirdly, gasification tests were performed in a plasma-augmented fluidized bed and the off-gas temperatures and compositions were determined. Finally, for comparison purposes, control tests were conducted using a conventional fluidized bed coal gasifier and these results were compared to those achieved in the plasma-augmented fluidized bed gasifier. The effects of bed temperature and CO2 to O2 ratio were studied. For both gasifiers, at a given bed temperature, the off-gas compositions were in general agreement with the equilibrium values. Also, for both gasifiers, an experimental CO2 to O2 ratio of about 3 to 1 resulted in the highest syngas grade (%CO + %H2). Both higher off-gas temperatures and syngas grades could be achieved in the plasma-augmented gasifier, in comparison to the conventional gasifier. These differences were attributed to the higher bed temperatures in the plasma-augmented fluidized bed gasifier.

  20. Steam Gasification Rates of Three Bituminous Coal Chars in an Entrained-Flow Reactor at Pressurized Conditions

    SciTech Connect

    Lewis, Aaron D.; Holland, Troy M.; Marchant, Nathaniel R.; Fletcher, Emmett G.; Henley, Daniel J.; Fuller, Eric G.; Fletcher, Thomas H.

    2015-02-26

    Three bituminous coal chars (Illinois #6, Utah Skyline, and Pittsburgh #8) were gasified separately at total pressures of 10 and 15 atm in an entrained-flow reactor using gas temperatures up to 1830 K and particle residence times <240 ms. The experiments were performed at conditions where the majority of particle mass release was due to H2O gasification, although select experiments were performed at conditions where significant mass release was due to gasification by both H2O and CO2. The measured coal data we recorded were fit to three char gasification models including a simple first-order global model, as well as the CCKNand CCK models that stem from the CBK model. The optimal kinetic parameters for each of the three models are reported, and the steam reactivity of the coal chars at the studied conditions is as follows: Pittsburgh #8 > Utah Skyline > Illinois #6.

  1. Wabash Valley Integrated Gasification Combined Cycle, Coal to Fischer Tropsch Jet Fuel Conversion Study

    SciTech Connect

    Shah, Jayesh; Hess, Fernando; Horzen, Wessel van; Williams, Daniel; Peevor, Andy; Dyer, Andy; Frankel, Louis

    2016-06-01

    This reports examines the feasibility of converting the existing Wabash Integrated Gasification Combined Cycle (IGCC) plant into a liquid fuel facility, with the goal of maximizing jet fuel production. The fuels produced are required to be in compliance with Section 526 of the Energy Independence and Security Act of 2007 (EISA 2007 §526) lifecycle greenhouse gas (GHG) emissions requirements, so lifecycle GHG emissions from the fuel must be equal to or better than conventional fuels. Retrofitting an existing gasification facility reduces the technical risk and capital costs associated with a coal to liquids project, leading to a higher probability of implementation and more competitive liquid fuel prices. The existing combustion turbine will continue to operate on low cost natural gas and low carbon fuel gas from the gasification facility. The gasification technology utilized at Wabash is the E-Gas™ Technology and has been in commercial operation since 1995. In order to minimize capital costs, the study maximizes reuse of existing equipment with minimal modifications. Plant data and process models were used to develop process data for downstream units. Process modeling was utilized for the syngas conditioning, acid gas removal, CO2 compression and utility units. Syngas conversion to Fischer Tropsch (FT) liquids and upgrading of the liquids was modeled and designed by Johnson Matthey Davy Technologies (JM Davy). In order to maintain the GHG emission profile below that of conventional fuels, the CO2 from the process must be captured and exported for sequestration or enhanced oil recovery. In addition the power utilized for the plant’s auxiliary loads had to be supplied by a low carbon fuel source. Since the process produces a fuel gas with sufficient energy content to power the plant’s loads, this fuel gas was converted to hydrogen and exported to the existing gas turbine for low carbon power production. Utilizing low carbon fuel gas and

  2. Energy Conversion Alternatives Study (ECAS), Westinghouse phase 1. Volume 3: Combustors, furnaces and low-BTU gasifiers. [used in coal gasification and coal liquefaction (equipment specifications)

    NASA Technical Reports Server (NTRS)

    Hamm, J. R.

    1976-01-01

    Information is presented on the design, performance, operating characteristics, cost, and development status of coal preparation equipment, combustion equipment, furnaces, low-Btu gasification processes, low-temperature carbonization processes, desulfurization processes, and pollution particulate removal equipment. The information was compiled for use by the various cycle concept leaders in determining the performance, capital costs, energy costs, and natural resource requirements of each of their system configurations.

  3. Geomechanical Analysis of Underground Coal Gasification Reactor Cool Down for Subsequent CO2 Storage

    NASA Astrophysics Data System (ADS)

    Sarhosis, Vasilis; Yang, Dongmin; Kempka, Thomas; Sheng, Yong

    2013-04-01

    Underground coal gasification (UCG) is an efficient method for the conversion of conventionally unmineable coal resources into energy and feedstock. If the UCG process is combined with the subsequent storage of process CO2 in the former UCG reactors, a near-zero carbon emission energy source can be realised. This study aims to present the development of a computational model to simulate the cooling process of UCG reactors in abandonment to decrease the initial high temperature of more than 400 °C to a level where extensive CO2 volume expansion due to temperature changes can be significantly reduced during the time of CO2 injection. Furthermore, we predict the cool down temperature conditions with and without water flushing. A state of the art coupled thermal-mechanical model was developed using the finite element software ABAQUS to predict the cavity growth and the resulting surface subsidence. In addition, the multi-physics computational software COMSOL was employed to simulate the cavity cool down process which is of uttermost relevance for CO2 storage in the former UCG reactors. For that purpose, we simulated fluid flow, thermal conduction as well as thermal convection processes between fluid (water and CO2) and solid represented by coal and surrounding rocks. Material properties for rocks and coal were obtained from extant literature sources and geomechanical testings which were carried out on samples derived from a prospective demonstration site in Bulgaria. The analysis of results showed that the numerical models developed allowed for the determination of the UCG reactor growth, roof spalling, surface subsidence and heat propagation during the UCG process and the subsequent CO2 storage. It is anticipated that the results of this study can support optimisation of the preparation procedure for CO2 storage in former UCG reactors. The proposed scheme was discussed so far, but not validated by a coupled numerical analysis and if proved to be applicable it could

  4. Changes in char structure during the gasification of a Victorian brown coal in steam and oxygen at 800{degree}C

    SciTech Connect

    Xin Guo; Hui Ling Tay; Shu Zhang; Chun-Zhu Li

    2008-11-15

    Char structure is an important factor influencing its reactivity during gasification. This study aims to investigate the changes in char structure during the gasification of brown coal. A Victorian brown coal was gasified in a fluidized-bed/fixed-bed reactor at 800{degree}C in atmospheres containing 15% H{sub 2}O, 2000 ppm O{sub 2}, or 15% H{sub 2}O and 2000 ppm O{sub 2}, respectively. Although the char gasification in 2000 ppm O{sub 2} was mainly rate-limited by the external diffusion of O{sub 2}, the char-H{sub 2}O reaction was mainly rate-limited by the chemical reactions. The structural features of char at different levels of char gasification conversion were examined with FT-Raman spectroscopy. Our results show that the chars from the gasification in the mixture of 2000 ppm O{sub 2} and 15% H{sub 2}O had almost the same features as the chars from the gasification in 15% H{sub 2}O alone when the same levels of char conversion were achieved. Both the thermal decomposition of char and the char gasification reactions could result in changes in char structure during gasification. 29 refs., 5 figs., 1 tab.

  5. New results gained with the GSP process for the gasification of pulverized coal, description of the feeding system and solution of environmental problems

    SciTech Connect

    Berger, F.; Brandt, H.; Kretschmer, H.; Richter, H.; Schingnitz, M.

    1988-01-01

    Both economic analyses and analyses concerning the solution of problems of environmental protection have shown that gasification of coal and the conversion of the produced gas into electrical energy, SNG or syntheses gas is getting more and more attractive. Since 1983 a gasification complex working according to the GSP process has been in operation at Gaskombinat Schwarze Pumpe in the GDR. It produces more than 50 000 m/sup 3/ raw gas per hour from these coals. The present paper describes technical and technological solutions, practical results and experience gained during operation as a precondition for the construction of large-scale gas works with an annual output of two to four billions m/sup 3/ raw gas. When discussing these problems it is demonstrated that the environmental compatibility of this coal gasification process meets the highest requirements even if coal that is rich in ash and sulphur and contains salt is used.

  6. Coal gasification systems engineering and analysis. Appendix C: Alternate product facility designs

    NASA Technical Reports Server (NTRS)

    1980-01-01

    The study of the production of methane, methanol, gasoline, and hydrogen by an add-on facility to a Koppers-Totzek based MBG plant is presented. Applications to a Texaco facility are inferred by evaluation of delta effects from the K-T cases. The production of methane from an add-on facility to a Lurgi based MBG plant and the co-production of methane and methanol from a Lurgi based system is studied. Studies are included of the production of methane from up to 50 percent of the MBG produced in an integrated K-T based plant and the production of methane from up to 50 percent of the MBG produced from an integrated plant in which module 1 is based on K-T technology and modules 2, 3, and 4 are based on Texaco technology.

  7. Low-Btu coal-gasification-process design report for Combustion Engineering/Gulf States Utilities coal-gasification demonstration plant. [Natural gas or No. 2 fuel oil to natural gas or No. 2 fuel oil or low Btu gas

    SciTech Connect

    Andrus, H E; Rebula, E; Thibeault, P R; Koucky, R W

    1982-06-01

    This report describes a coal gasification demonstration plant that was designed to retrofit an existing steam boiler. The design uses Combustion Engineering's air blown, atmospheric pressure, entrained flow coal gasification process to produce low-Btu gas and steam for Gulf States Utilities Nelson No. 3 boiler which is rated at a nominal 150 MW of electrical power. Following the retrofit, the boiler, originally designed to fire natural gas or No. 2 oil, will be able to achieve full load power output on natural gas, No. 2 oil, or low-Btu gas. The gasifier and the boiler are integrated, in that the steam generated in the gasifier is combined with steam from the boiler to produce full load. The original contract called for a complete process and mechanical design of the gasification plant. However, the contract was curtailed after the process design was completed, but before the mechanical design was started. Based on the well defined process, but limited mechanical design, a preliminary cost estimate for the installation was completed.

  8. A novel approach to highly dispersing catalytic materials in coal for gasification. First quarterly report, October 1, 1989--December 31, 1989

    SciTech Connect

    Abotsi, G.M.K.; Bota, K.B.

    1989-12-31

    This project seeks to develop a technique, based on coal surface properties, for highly dispersing catalysts in coal for gasification and to investigate the potential of using potassium carbonate and calcium acetate mixtures as catalysts for coal gasification. The lower cost and high catalytic activity of the latter compound will produce economic benefits by reducing the amount of K{sub 2}CO{sub 3} required for high coal char reactivities. The work is focused on the elucidation of coal-catalyst precursor interactions in solution and the variables which control the adsorption and dispersion of coal gasification metal catalysts. In order to optimize coal-metal ion interactions and hence maximize catalyst activity, the study examines the surface electrochemistry of a lignite, a subbituminous, and a bituminous coals and their demineralized and oxidized derivatives prior to loading with the catalytic materials. The surface electrical properties of the coals are investigated with the aid of electrophoresis, while the effects of the surface charge on the adsorption of K{sup +} and Ca{sup 2+} are studied by agitating the coals with aqueous solutions of potassium and calcium. A zeta meter, a tube furnace, and other equipment required for the investigation have been acquired and installed. Preliminary work shows that the lignite (Psoc 1482) is negatively charged between pH 1.8 and pH 11.0 and has an isoelectric point of pH 1.8.

  9. A novel approach to highly dispersing catalytic materials in coal for gasification. Second quarterly report, January 1, 1990--March 31, 1990

    SciTech Connect

    Abotsi, M.K.; Bota, K.B.

    1990-12-31

    This project seeks to develop a technique, based on coal surface properties, for highly dispersing catalysts in coal for gasification and to investigate the potential of using potassium carbonate and calcium acetate mixtures as catalysts for coal gasification. The work is focused on the elucidation of coal-catalyst precursor interactions in solution and the variables which control the adsorption and dispersion of coal gasification metal catalysts. In order to optimize coal-metal ion interactions and hence maximize catalyst activity, the study examines the surface electrochemistry of a lignite, a subbituminous, and a bituminous coals and their demineralized and oxidized derivatives prior to loading with the catalytic materials. The surface electrical properties of the coals are investigated with the aid of electrophoresis, while the effects of the surface charge on the adsorption of K{sup +} and Ca{sup 2+} are studied by agitating the coals with aqueous solutions of potassium and calcium. Zeta potential studies show that the surfaces of the lignite are negatively charged between about pH2 to 11, the negative charge density increasing with increase in pH. Highly alkaline media promoted calcium adsorption due to high negative charge on the coal, while calcium uptake was inhibited in strongly acidic solutions.

  10. Cool Water Coal Gasification Program: Environmental monitoring plan. Final Report, non-proprietary. Executive summary. Report for 1984-1989

    SciTech Connect

    Not Available

    1989-07-07

    The Energy Security Act of 1980 established a program to provide financial assistance to private industry in the construction and operation of commercial-scale synthetic-fuels plants. The Cool Water Coal Gasification Program is one of the four projects awarded financial assistance. The Program agreed to comply with existing environmental-monitoring regulations and to develop an Environmental Monitoring Plan incorporating supplemental monitoring in the areas of water, air, solid waste, worker health and safety, and socio-economic impacts during the period 1984-89. As the first commercial-scale integrated gasification combined-cycle plant for generating energy from coal, the plant is designed to process a variety of coals with no liquid discharge, produce non-hazardous solid wastes, and produce very few air emissions. This Executive Summary highlights five years of operations, using main and quench gasifiers and four types of coals. Summary tables demonstrate that environmental performance met all permit requirements, and performance of major pollution-control systems met or exceeded design pollutant-removal efficiencies. Fugitive emissions, waste water, solid waste, ambient air, and indicator parameter monitoring are also discussed. No areas of major environmental concern were identified.

  11. Revised users manual, Pulverized Coal Gasification or Combustion: 2-dimensional (87-PCGC-2): Final report, Volume 2. [87-PCGC-2

    SciTech Connect

    Smith, P.J.; Smoot, L.D.; Brewster, B.S.

    1987-12-01

    A two-dimensional, steady-state model for describing a variety of reactive and non-reactive flows, including pulverized coal combustion and gasification, is presented. Recent code revisions and additions are described. The model, referred to as 87-PCGC-2, is applicable to cylindrical axi-symmetric systems. Turbulence is accounted for in both the fluid mechanics equations and the combustion scheme. Radiation from gases, walls, and particles is taken into account using either a flux method or discrete ordinates method. The particle phase is modeled in a Lagrangian framework, such that mean paths of particle groups are followed. Several multi-step coal devolatilization schemes are included along with a heterogeneous reaction scheme that allows for both diffusion and chemical reaction. Major gas-phase reactions are modeled assuming local instantaneous equilibrium, and thus the reaction rates are limited by the turbulent rate mixing. A NO/sub x/ finite rate chemistry submodel is included which integrates chemical kinetics and the statistics of the turbulence. The gas phase is described by elliptic partial differential equations that are solved by an iterative line-by-line technique. Under-relaxation is used to achieve numerical stability. The generalized nature of the model allows for calculation of isothermal fluid mechanicsgaseous combustion, droplet combustion, particulate combustion and various mixtures of the above, including combustion of coal-water and coal-oil slurries. Both combustion and gasification environments are permissible. User information and theory are presented, along with sample problems. 106 refs.

  12. Physicochemical evolution during rice straw and coal co-pyrolysis and its effect on co-gasification reactivity.

    PubMed

    Wei, Juntao; Gong, Yan; Guo, Qinghua; Ding, Lu; Wang, Fuchen; Yu, Guangsuo

    2017-03-01

    Physicochemical evolution (i.e. pore structure variation, carbon structure change and active AAEM transformation) during rice straw (RS) and Shenfu bituminous coal (SF) co-pyrolysis was quantitatively determined in this work. Moreover, the corresponding char gasification was conducted using a thermogravimetric analyzer (TGA) and relative reactivity was proposed to quantify the co-pyrolysis impact on co-gasification reactivity. The results showed that the development of pore structure in co-pyrolyzed chars was first inhibited and then enhanced with the decrease of SF proportion. The promotion effect of co-pyrolysis on order degree of co-pyrolyzed chars gradually weakened with increasing RS proportion. Co-pyrolysis mainly enhanced active K transformation in co-pyrolyzed chars and the promotion effect was alleviated with increasing RS proportion. The inhibition effect of co-pyrolysis on co-gasification reactivity weakened with increasing RS proportion and gasification temperature, which was mainly attributed to the combination of carbon structure evolution and active AAEM transformation in co-pyrolysis.

  13. Conditions for testing the corrosion rates of ceramics in coal gasification systems

    SciTech Connect

    Hurley, J.P.; Nowok, J.W.

    1996-08-01

    Coal gasifier operating conditions and gas and ash compositions affect the corrosion rates of ceramics used for construction in three ways: (1) through direct corrosion of the materials, (2) by affecting the concentration and chemical form of the primary corrodents, and (3) by affecting the mass transport rate of the primary corrodents. To perform an accurate corrosion test on a system material, the researcher must include all relevant corrodents and simulate conditions in the gasifier as closely as possible. In this paper, the authors present suggestions for conditions to be used in such corrosion tests. Two main types of corrosion conditions are discussed: those existing in hot-gas cleanup systems where vapor and dry ash may contribute to corrosion and those experienced by high-temperature heat exchangers and refractories where the main corrodent will be coal ash slag. Only the fluidized-bed gasification systems such as the Sierra Pacific Power Company Pinon Pine Power Project system are proposing the use of ceramic filters for particulate cleanup. The gasifier is an air-blown 102-MWe unit employing a Westinghouse{trademark} ceramic particle filter system operating at as high as 1100{degrees}F at 300 psia. Expected gas compositions in the filter will be approximately 25% CO, 15% H{sub 2}, 5% CO{sub 2}, 5% H{sub 2}O, and 50% N{sub 2}. Vapor-phase sodium chloride concentrations are expected to be 10 to 100 times the levels in combustion systems at similar temperatures, but in general the concentrations of the minor primary and secondary corrodents are not well understood. Slag corrosiveness will depend on its composition as well as viscosity. For a laboratory test, the slag must be in a thermodynamically stable form before the beginning of the corrosion test to assure that no inappropriate reactions are allowed to occur. Ideally, the slag would be flowing, and the appropriate atmosphere must be used to assure realistic slag viscosity.

  14. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2006-01-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this period we tested coated alloy coupons under conditions designed to mimic the conditions in the filter unit after the high-temperature heat recovery unit (HTHRU). The filter unit is another important area where corrosion has caused unscheduled downtime, and the remedy has been the use of sintered metal tubes made of expensive alloys such as inconel. The objective of our test was to determine if those coatings on 400-series steel that were not able to withstand the harsher conditions of the HTHRU, may be sufficiently resistant for use in the filter unit, at the reduced temperatures. Indeed, most of our coatings survived well; the exceptions were the coated porous samples of SS316. We continued making improvements to our coatings apparatus and the procedure began during the last quarter. As a result of these modifications, the coupons we are now producing are uniform. We describe the improved procedure for preparing diffusion coatings. Finally, because porous samples of steel in grades other than SS316 are not readily available, we also decided to procure SS409 powder and fabricate our own sintered porous coupons.

  15. Biological removal of organic constituents in quench water from a slagging, fixed-bed coal-gasification pilot plant

    SciTech Connect

    Stamoudis, V C; Luthy, R G

    1980-02-01

    This study is part of an effort to assess the efficiency of activated-sludge treatment for removal of organic constituents from high-Btu coal-gasification pilot-plant quench waters. A sample of raw-gas quench water was obtained from the Grand Forks Energy and Technology Center's pilot plant, which employs the slagging, fixed-bed gasification process. The quench water generated in the processing of Indian Head lignite was pretreated to reduce ammonia and alkalinity, and then diluted and subjected to long-term biological treatment, followed by detailed characterization and analysis of organic constituents. The pretreated (influent) and treated (effluent) samples were extracted using a methylene chloride, pH-fractionation method to obtain acid, base, and neutral fractions, which were analyzed by capillary-column gas chromatography/mass spectrometry (GC/MS). Over 99% of the total extractable and chromatographable organic material in the influent acid fraction was composed of phenol and alkylated phenols. Biological treatment removed these compounds almost completely. Major components of the influent base fraction were alkylated pyridines, anilines, aminopyrroles, imidazoles and/or pyrazoles, diazines, and quinolines. Removal efficiency of these compounds ranged between 90 and 100%. The influent neutral fraction was composed mainly of cycloalkanes, cycloalkenes, naphthalene, indole, acetophenone, and benzonitrile. Alkylated benzenes were generally absent. Removal efficiencies of these compounds were generally very good, except for certain alkylated cycloalkanes and cycloalkenes. Results are compared with those of a similar study on HYGAS coal-gasification quench water.

  16. Gas Production Strategy of Underground Coal Gasification Based on Multiple Gas Sources

    PubMed Central

    Tianhong, Duan; Zuotang, Wang; Limin, Zhou; Dongdong, Li

    2014-01-01

    To lower stability requirement of gas production in UCG (underground coal gasification), create better space and opportunities of development for UCG, an emerging sunrise industry, in its initial stage, and reduce the emission of blast furnace gas, converter gas, and coke oven gas, this paper, for the first time, puts forward a new mode of utilization of multiple gas sources mainly including ground gasifier gas, UCG gas, blast furnace gas, converter gas, and coke oven gas and the new mode was demonstrated by field tests. According to the field tests, the existing power generation technology can fully adapt to situation of high hydrogen, low calorific value, and gas output fluctuation in the gas production in UCG in multiple-gas-sources power generation; there are large fluctuations and air can serve as a gasifying agent; the gas production of UCG in the mode of both power and methanol based on multiple gas sources has a strict requirement for stability. It was demonstrated by the field tests that the fluctuations in gas production in UCG can be well monitored through a quality control chart method. PMID:25114953

  17. Characterization of airborne trace metal and trace organic species from coal gasification.

    PubMed

    Osborn, J F; Santhanam, S; Davidson, C I; Flotard, R D; Stetter, J R

    1984-12-01

    Fugitive emissions from a slagging fixed-bed coal-gasification pilot plant were analyzed by flameless atomic absorption spectrophotometry, gas chromatography, and mass spectrometry for trace metal and trace organic species. Analysis of the size distributions of airborne particulate matter inside the plant showed an abundance of large metal-containing particles; outdoor distributions in the vicinity of the plant resembled the indoor distributions, suggesting the importance of the gasifier in influencing ambient air quality. This conclusion was further supported by identification of similar organic compounds inside and outside the plant. Trace element enrichment factors based on the earth's crustal composition were greater than those based on the composition of the lignite used in the gasifier, showing the importance of characterizing the proper source material when inverstigating chemical fraction during aerosol formation. Enrichments in the present study were much greater than those found in previous sampling during aborted start-up and cleaning procedures, where normal operating temperatures had not yet been reached. Both studies showed evidence of enrichment factors which decreased with increasing particle size. Although much of the airborne mass was associated with large particles having low respirability, the high concentrations of some metals indoors suggests that further assessment of potential occupational exposures is warranted.

  18. Embryotoxic and teratogenic effects of aqueous extracts of tar from a coal gasification electrostatic precipitator.

    PubMed

    Schultz, T W; Dumont, J N; Clark, B R; Buchanan, M V

    1982-01-01

    Aqueous extracts of tar from a coal gasification electrostatic precipitator were tested for its toxic and teratogenic potential in vitro on embryos of the amphibian Xenopus laevis. The 96-h LC50 and EC50 were determined to be 0.83% and 0.48%, respectively. The developmental stage of normal-appearing exposed embryos is not affected by increasing concentrations of the extract. Embryo growth, however, is significantly reduced at concentrations as low as 0.25%. Motility and pigmentation were effectively reduced relative to controls by extract concentrations of 0.5% and greater. Exposed embryos are shorter and stockier than controls. Malformations of head, eyes, viscera, and spine are common, and cartilage formation is abnormal. The epidermis is often hyperplastic, and large blisters occur over the somatic surface. The severity of abnormal development is directly related to the concentration of the toxicant to which the embryos are exposed. Chemical analysis shows that the aqueous extracts contain phenols, furans, monoaromatic and diaromatic hydrocarbons, and mono- and diazaarenes and/or monoaromatic amines.

  19. Pseudomonas frederiksbergensis sp. nov., isolated from soil at a coal gasification site.

    PubMed

    Andersen, S M; Johnsen, K; Sørensen, J; Nielsen, P; Jacobsen, C S

    2000-11-01

    Phenotypic and genotypic characterization indicated that a group of 29 closely related phenanthrene-degrading bacteria from a coal gasification site in Frederiksberg, Copenhagen, Denmark, belonged to the genus Pseudomonas. The strains were isolated at two sampling occasions 2 years apart. The isolates were phenotypically different from any known species of the genus Pseudomonas and were therefore subject to further identification. Colonies were smooth and pale yellowish and did not produce pigments fluorescent in UV light when grown on King's B agar. Cells were rod-shaped, approximately 0.5-0.8 x 1.5-3.0 microm, and grew at 4 and 30 degrees C, but not 37 degrees C. The bacteria were oxidase- and catalase-positive, accumulated poly-beta-hydroxybutyrate and denitrified, but did not utilize D-xylose. The mean G+C content was 59.6 mol%. Phenotypic data and 16S rDNA sequence data information for Pseudomonas amygdali and Pseudomonas corrugata, and 16S rDNA sequence data for Pseudomonas chlororaphis and Pseudomonas syringae showed close relationships to these strains. However, DNA-DNA hybridization data showed that the isolates belong to a new species, for which the name Pseudomonas frederiksbergensis sp. nov. is proposed. The type strain is JAJ28T (DSM 13022T).

  20. Some studies on a solid-state sulfur probe for coal gasification systems

    NASA Technical Reports Server (NTRS)

    Jacob, K. T.; Rao, D. B.; Nelson, H. G.

    1978-01-01

    As a part of a program for the development of a sulfur probe for monitoring the sulfur potential in coal gasification reactors, an investigation was conducted regarding the efficiency of the solid electrolyte cell Ar+H2+H2S/CaS+CaF2+(Pt)//CaF2//Pt)+CaF2+CaS/H2S+H2+Ar. A demonstration is provided of the theory, design, and operation of a solid-state sulfur probe based on CaF2 electrolyte. It was found that the cell responds to changes in sulfur potential in a manner predicted by the Nernst equation. The response time of the cell at 1225 K, after a small change in temperature or gas composition, was 2.5 Hr, while at a lower temperature of 990 K the response time was approximately 9 hr. The cell emf was insensitive to a moderate increase in the flow rate of the test gas and/or the reference gas. The exact factors affecting the slow response time of galvanic cells based on a CaF2 electrolyte have not yet been determined. The rate-limiting steps may be either the kinetics of electrode reactions or the rate of transport through the electrolyte.

  1. Thermophilic anaerobic digestion of Lurgi coal gasification wastewater in a UASB reactor.

    PubMed

    Wang, Wei; Ma, Wencheng; Han, Hongjun; Li, Huiqiang; Yuan, Min

    2011-02-01

    Lurgi coal gasification wastewater (LCGW) is a refractory wastewater, whose anaerobic treatment has been a severe problem due to its toxicity and poor biodegradability. Using a mesophilic (35±2°C) reactor as a control, thermophilic anaerobic digestion (55±2°C) of LCGW was investigated in a UASB reactor. After 120 days of operation, the removal of COD and total phenols by the thermophilic reactor could reach 50-55% and 50-60% respectively, at an organic loading rate of 2.5 kg COD/(m(3) d) and HRT of 24 h; the corresponding efficiencies were both only 20-30% in the mesophilic reactor. After thermophilic digestion, the wastewater concentrations of the aerobic effluent COD could reach below 200 mg/L compared with around 294 mg/L if mesophilic digestion was done and around 375 mg/L if sole aerobic pretreatment was done. The results suggested that thermophilic anaerobic digestion improved significantly both anaerobic and aerobic biodegradation of LCGW.

  2. Modeling of the coal gasification processes in a hybrid plasma torch

    SciTech Connect

    Matveev, I.B.; Serbin, S.I.

    2007-12-15

    The major advantages of plasma treatment systems are cost effectiveness and technical efficiency. A new efficient electrodeless 1-MW hybrid plasma torch for waste disposal and coal gasification is proposed. This product merges several solutions such as the known inductive-type plasma torch, innovative reverse-vortex (RV) reactor and the recently developed nonequilibrium plasma pilot and plasma chemical reactor. With the use of the computational-fluid-dynamics-computational method, preliminary 3-D calculations of heat exchange in a 1-MW plasma generator operating with direct vortex and RV have been conducted at the air flow rate of 100 g/s. For the investigated mode and designed parameters, reduction of the total wall heat transfer for the reverse scheme is about 65 kW, which corresponds to an increase of the plasma generator efficiency by approximately 6.5%. This new hybrid plasma torch operates as a multimode, high power plasma system with a wide range of plasma feedstock gases and turn down ratio, and offers convenient and simultaneous feeding of several additional reagents into the discharge zone.

  3. Gas production strategy of underground coal gasification based on multiple gas sources.

    PubMed

    Tianhong, Duan; Zuotang, Wang; Limin, Zhou; Dongdong, Li

    2014-01-01

    To lower stability requirement of gas production in UCG (underground coal gasification), create better space and opportunities of development for UCG, an emerging sunrise industry, in its initial stage, and reduce the emission of blast furnace gas, converter gas, and coke oven gas, this paper, for the first time, puts forward a new mode of utilization of multiple gas sources mainly including ground gasifier gas, UCG gas, blast furnace gas, converter gas, and coke oven gas and the new mode was demonstrated by field tests. According to the field tests, the existing power generation technology can fully adapt to situation of high hydrogen, low calorific value, and gas output fluctuation in the gas production in UCG in multiple-gas-sources power generation; there are large fluctuations and air can serve as a gasifying agent; the gas production of UCG in the mode of both power and methanol based on multiple gas sources has a strict requirement for stability. It was demonstrated by the field tests that the fluctuations in gas production in UCG can be well monitored through a quality control chart method.

  4. The O₂-enriched air gasification of coal, plastics and wood in a fluidized bed reactor.

    PubMed

    Mastellone, Maria Laura; Zaccariello, Lucio; Santoro, Donato; Arena, Umberto

    2012-04-01

    The effect of oxygen-enriched air during fluidized bed co-gasification of a mixture of coal, plastics and wood has been investigated. The main components of the obtained syngas were measured by means of on-line analyzers and a gas chromatograph while those of the condensate phase were off-line analysed by means of a gas chromatography-mass spectrometer (GC-MS). The characterization of condensate phase as well as that of the water used as scrubbing medium completed the performed diagnostics. The experimental results were further elaborated in order to provide material and substances flow analyses inside the plant boundaries. These analyses allowed to obtain the main substance distribution between solid, gaseous and condensate phases and to estimate the conversion efficiency of carbon and hydrogen but also to easily visualise the waste streams produced by the process. The process performance was then evaluated on the basis of parameters related to the conversion efficiency of fuels into valuable products (i.e. by considering tar and particulate as process losses) as well as those related to the energy recovery.

  5. Solar-driven coal gasification in a thermally irradiated packed-bed reactor

    SciTech Connect

    Nicolas Piatkowski; Aldo Steinfeld

    2008-05-15

    Coal gasification for high-quality synthesis gas production is considered using concentrated solar energy as the source of high-temperature process heat. The solar reactor consists of two cavities separated by a radiant emitter plate, with the upper one serving as the solar absorber and the lower one containing the reacting packed bed that shrinks as the reaction progresses. A 5 kW prototype reactor with an 8 cm depth, 14.3 cm diameter cylindrical bed was fabricated and tested in a high-flux solar furnace, subjected to solar flux concentrations up to 2600 suns and packed-bed temperatures up to 1440 K. The reactor is modeled by formulating the 1D unsteady energy conservation equation that couples conductive-radiative heat transfer with the reaction kinetics and solving it by the finite volume technique for a transient shrinking domain. The overall reaction rate was determined experimentally by thermogravimetry, while the effective thermal conductivity was determined experimentally in a radial heat flow oven. Model validation was accomplished in terms of bed temperatures, gasified mass, and bed shrink rates measured in solar experiments conducted with beech charcoal. Heat transfer through the bed proved to be the rate-controlling mechanism, indicating an ablation regime. 31 refs., 18 figs.

  6. Biodegradation of PAHs by two bacterial species isolated from coal gasification sites

    SciTech Connect

    Schneider, J.; Grosser, R.J.; Jayasimhulu, K.; Warshawsky, D.

    1994-12-31

    Utilization of microbial processes for bioremediation requires measuring compound degradability as well as characterization of the intermediates formed. A Mycobacterium sp. and Xanthamonas sp. were isolated from coal gasification site soils using standard enrichment techniques. The Mycobacterium sp. was isolated for its ability to mineralize pyrene, but was also found to be capable of degrading other polycyclic aromatic compounds. The Xanthamonas sp. was isolated for its ability to mineralize carbazole and showed very high substrate specificity. The Xanthamonas sp. was incubated with carbazole as the sole added carbon source for approximately two weeks. Analysis of organic extracts show the presence of at least three cleavage products of carbazole. Two of these have been tentatively identified as 2-indole-acetic acid and 2-indole-acrylic acid. A pathway for carbazole degradation by this species is proposed in which the indole moiety is maintained. Analysis of metabolites formed during pyrene degradation were found to include 4,5-pyrene-dihydrodiol, 4-phenanthroic acid, and 4,5-diphenanthroic acid. This Mycobacterium sp. was also found to biodegrade benz(a)anthracene- and benzo(a)pyrene-producing ring cleavage products. For benz(a)anthracene, analysis of organic extracts of the growth medium show at least two dihydrodiol intermediates formed as well as a ring cleavage product. A dihydrodiol intermediate and three ring cleavage products were also found with benzo(a)pyrene. Fluorescence spectra of the benzo(a)pyrene dihydrodiol intermediate was characteristic of that for benz(a)anthracene.

  7. Review of toxicity studies performed on an underground coal gasification condensate water

    SciTech Connect

    Barker, F.P.

    1987-09-01

    Three studies related to the toxicity of underground coal gasification (UCG) waters have bee conducted: (1) toxicity study of UCG water and its fractions as determined by the Microtox test, (2) toxicity study of biotreated UCG water as determined by the Microtox test, and (3) toxicity study of UCG water to macroinvertebrates. The results of these studies are summarized herein. The gas condensate water from the UCG process is extremely toxic as determined by assays with photoluminescent bacteria (Microtox), benthic (bottom-dwelling) macroinvertebrates (mayflies), and Daphnia magna (water flea). Microtox bioassays reveal that the toxic components of the water reside in both the organophilic and hydrophilic fractions, although the organophilic fraction is notably more toxic. A sequential treatment process reduced the toxicity of the UCG water, as measured by the Microtox test. Solvent extraction (to remove phenols) followed by ammonia stripping yielded a less toxic water. Additional treatment by activated sludge further reduced toxicity. Finally, the addition of powdered activated carbon to the activated sludge yielded the least toxic water. A bioassay technique was developed for lotic (running water) macroinvertebrates (Drunella doddsi and Iron longimanus). The toxicity results were compared with results from the traditional test animal, Daphnia magna. Short-term exposures to the UCG waters were more toxic to Daphnia magna than to Drunella doddsi or Iron longimanus, although the toxicity values begin to merge with longer test exposure. The greater toxicity seems to be related to a thinner exoskeleton. 26 refs., 2 figs., 6 tabs.

  8. Manufacture of gasification briquettes from meager-lean coal for use in chemical fertilizer-plant gasifiers

    SciTech Connect

    Xu Zesheng; Yang Qiaowen; Zhao Yinrong; Wang Xingou; Hu Kunmo; Wang Shiquan; Tao Xilo; Wang Guangnan; Meng Zhongze

    1998-12-31

    Chinese fertilizer plants, especially middle or small fertilizer plants, feed lump anthracite to atmospheric fixed bed gasifiers to produce fuel gas and syngas. However, the available lump coal meets less than one half the demand for fertilizer production, and the price of good lump anthracite has risen. Most good anthracite is produced in Shanxi Province. Chemical fertilizer plants in other areas pay high transportation costs and leave Shanxi mines with waste fine coal and slime that cause environmental pollution. So, it is important to fully utilize fine anthracite coal or bituminous coal to produce the industrial gasification briquettes. That may mitigate the disparity between supply and demand of lump coal, reduce the fertilizer production cost, and decrease the degree of environmental pollution. The briquettes don`t require heat-drying in their production and have the characteristics of high strength and water resistance. This technology is very important for local fertilizer plants where only meager-lean coal is produced. This paper discusses the processing technique and parameters, the quality standards and testing methods of briquettes made from meager-lean coal.

  9. A Brief Review of Viscosity Models for Slag in Coal Gasification

    SciTech Connect

    Massoudi, Mehrdad; Wang, Ping

    2011-11-01

    Many researchers have defined the phenomenon of 'slagging' as the deposition of ash in the radiative section of a boiler, while 'fouling' refers to the deposition of ash in the convective-pass region. Among the important parameters affecting ash deposition that need to be studied are ash chemistry, its transport, deposit growth, and strength development; removability of the ash deposit; heat transfer mechanisms; and the mode of operation for boilers. The heat transfer at the walls of a combustor depends on many parameters including ash deposition. This depends on the processes or parameters controlling the impact efficiency and the sticking efficiency. For a slagging combustor or furnace, however, the temperatures are so high that much of the coal particles are melted and the molten layer, in turn, captures more particles as it flows. The main problems with ash deposition are reduced heat transfer in the boiler and corrosion of the tubes. Common ways of dealing with these issues are soot blowing and wall blowing on a routine basis; however, unexpected or uncontrolled depositions can also complicate the situation, and there are always locations inaccessible to the use of such techniques. Studies have indicated that slag viscosity must be within a certain range of temperatures for tapping and the membrane wall to be accessible, for example, between 1300 C and 1500 C, the viscosity is approximately 25 Pa {center_dot} s. As the operating temperature decreases, the slag cools and solid crystals begin to form. In such cases the slag should be regarded as a non-Newtonian suspension, consisting of liquid silicate and crystals. A better understanding of the rheological properties of the slag, such as yield stress and shear-thinning, are critical in determining the optimum operating conditions. To develop an accurate heat transfer model in any type of coal combustion or gasification process, the heat transfer and to some extent the rheological properties of ash and slag

  10. Characterization and Failure Analysis of Ceramic Filters Utilized for Emission Control Coal Gasification

    SciTech Connect

    Daniel Mei; Jianren Zhou; Ziaul Huque

    1998-03-01

    Advanced integrated gasification combined cycle (IGCC) and pressurized fluidized bed combustion (PFBC) power system requires both hot gas desulfurization and particulate filtration to improve system thermal efficiency and overall performance. Therefore, effective high temperature ceramic filters are indispensable key component in both of the advanced IGCC and PFBC coal based power systems to perform hot gas cleanup work. To meet the environmental particulate emission requirements and improve thermal efficiency, ceramic filters are mainly utilized to cleanup the hot gas particulate to protect downstream heat exchanger and gas turbine components from fouling and corrosion. The mechanical integrity of ceramic filters and an efficient dust cake removal system are the key issues for hot gas cleanup systems. The filters must survive combined stresses due to mechanical, thermal, chemical and steam attack throughout normal operations (cold back pulse cleaning jets), unexpected excessive ash accumulation, and the start up and shut down conditions. To evaluate the design and performance of ceramic filters, different long term filter testing programs were conducted. To fulfill this purpose, two Advanced Particle Filter (APF) systems were complete at Tidd PFBC Demonstration Plant, in Brilliant, Ohio in late 1990 as part of the Department of Energy's (DOE) Clean Coal Technology Program. But the most undesirable thing ever happened was the sudden functional and physical failures of filters prior to its designed life time. In Tidd APF filter vessel, twenty eight (28) filters failed one time. Significant research effort has been carried out to find out the causes that led to the early failure of filters. In this work, the studies are emphasized on the possible failure causes analysis of rigid ceramic candle filters. The objectives of this program were to provide an systematic study on the characterization of filters, material laboratory analysis on filter micro-structure, the dust

  11. Image analysis measurements of particle coefficient of restitution for coal gasification applications

    SciTech Connect

    Gibson, LaTosha M; Gopalan, Balaji; Pisupati, Sarma V; Shadle, Lawrence J

    2013-10-01

    New robust Lagrangian computational fluid dynamic (CFD) models are powerful tools that can be used to study the behavior of a diverse population of coal particle sizes, densities, and mineral compositions in entrained gasifiers. By using this approach, the responses of the particles impacting the wall were characterized over a range of velocities (1 to 8 m/s) and incident angles (90 to 20°). Within CFD models, the kinematic coefficient of restitution is the boundary condition defining the particle wall behavior. Four surfaces were studied to simulate the physical conditions of different entrained-flow gasification particle–surface collision scenarios: 1) a flat metal plate 2) a low viscosity silicon adhesive, 3) a high viscosity silicon adhesive, and 4) adhered particles on a flat metal plate with Young's modulus of elasticity ranging from 0.9 to 190 GPa. Entrained flow and drop experiments were conducted with granular coke particles, polyethylene beads and polystyrene pellets. The particle normal and tangential coefficients of restitution were measured using high speed imaging and particle tracking. The measured coefficients of restitution were observed to have a strong dependence on the rebound angles for most of the data. Suitable algebraic expressions for the normal and the tangential component of the coefficient of restitution were developed based upon ANOVA analysis. These expressions quantify the effect of normalized Young's modulus, particle equancy, and relative velocity on the coefficient of restitution. The coefficient of restitution did not have a strong dependence on the particle velocity over the range considered as long as the velocity was above the critical velocity. However, strong correlations were found between the degree of equancy of the particles and the mean coefficient of restitution such that the coefficient of restitution decreased for smaller particle equancies. It was concluded that the degree of equancy and the normalized Young

  12. Assessment of the chemical, microbiological and toxicological aspects of post-processing water from underground coal gasification.

    PubMed

    Pankiewicz-Sperka, Magdalena; Stańczyk, Krzysztof; Płaza, Grażyna A; Kwaśniewska, Jolanta; Nałęcz-Jawecki, Grzegorz

    2014-10-01

    The purpose of this paper is to provide a comprehensive characterisation (including chemical, microbiological and toxicological parameters) of water after the underground coal gasification (UCG) process. This is the first report in which these parameters were analysed together to assess the environmental risk of the water generated during the simulation of the underground coal gasification (UCG) process performed by the Central Mining Institute (Poland). Chemical analysis of the water indicated many hazardous chemical compounds, including benzene, toluene, ethylbenzene, xylene, phenols and polycyclic aromatic hydrocarbons (PAHs). Additionally, large quantities of inorganic compounds from the coal and ashes produced during the volatilisation process were noted. Due to the presence of refractory and inhibitory compounds in the post-processing water samples, the microbiological and toxicological analyses revealed the high toxicity of the UCG post-processing water. Among the tested microorganisms, mesophilic, thermophilic, psychrophilic, spore-forming, anaerobic and S-oxidizing bacteria were identified. However, the number of detected microorganisms was very low. The psychrophilic bacteria dominated among tested bacteria. There were no fungi or Actinomycetes in any of the water samples. Preliminary study revealed that hydrocarbon-oxidizing bacteria were metabolically active in the water samples. The samples were very toxic to the biotests, with the TU50 reaching 262. None of biotests was the most sensitive to all samples. Cytotoxicity and genotoxicity testing of the water samples in Vicia uncovered strong cytotoxic and clastogenic effects. Furthermore, TUNEL indicated that all of the water samples caused sporadic DNA fragmentation in the nuclei of the roots.

  13. Gasification system

    DOEpatents

    Haldipur, Gaurang B.; Anderson, Richard G.; Cherish, Peter

    1983-01-01

    A method and system for injecting coal and process fluids into a fluidized bed gasification reactor. Three concentric tubes extend vertically upward into the fluidized bed. Coal particulates in a transport gas are injected through an inner tube, and an oxygen rich mixture of oxygen and steam are injected through an inner annulus about the inner tube. A gaseous medium relatively lean in oxygen content, such as steam, is injected through an annulus surrounding the inner annulus.

  14. Gasification system

    DOEpatents

    Haldipur, Gaurang B.; Anderson, Richard G.; Cherish, Peter

    1985-01-01

    A method and system for injecting coal and process fluids into a fluidized bed gasification reactor. Three concentric tubes extend vertically upward into the fluidized bed. Coal particulates in a transport gas are injected through an inner tube, and an oxygen rich mixture of oxygen and steam are injected through an inner annulus about the inner tube. A gaseous medium relatively lean in oxygen content, such as steam, is injected through an annulus surrounding the inner annulus.

  15. Advanced development of a pressurized ash agglomerating fluidized-bed coal gasification system. Quarterly progress report, October 1-December 31, 1982

    SciTech Connect

    1983-04-21

    The overall objective of the Westinghouse coal gasification program is to demonstrate the viability of the Westinghouse pressurized, fluidized bed, gasification system for the production of medium-Btu fuel gas for syngas, electrical power generation, chemical feedstocks, or industrial fuels and to obtain performance and scaleup data for the process and hardware. Progress reports are presented for the following tasks: (1) operation and maintenance of the process development unit (PDU); (2) process analysis; (3) cold flow scaleup facility; (4) process component engineering and design; and (5) laboratory support studies involving gas solids flow modeling and coal/ash behavior. 9 figures, 19 tables.

  16. Characterization, extraction, and reuse of coal-gasification solid wastes. Volume 3. Technical and economic feasibility of bulk utilization and metal recovery for ashes from an integrated coal-gasification facility. Final report, April 1983-June 1986

    SciTech Connect

    Manz, O.E.; Hassett, D.J.; Laudal, D.L.; Ellman, R.C.

    1986-06-01

    Coal-gasification waste products, including those from Lurgi gasification, have different properties from the combustion ashes, especially with respect to mineralogy. To date, comparatively little effort has been directed toward the investigation of bulk utilization or metals extraction. This project was directed towards correction of that deficiency by matching properties of the Great Plains Gasification Plant gasifier ash and the Antelope Valley Power Plant combustion explored: mineral wool; sulfur concrete; high-flexural-strength ceramics; ceramic glazed wall tile and vitrified floor tile; dual concrete replacement; road stabilization; blended cement; and recovery of aluminum. Mineral wool of similar physical character to commercial wool and at lower potential cost was produced using the ashes from the GPGA complex. Sulfur concrete utilizing 80% ash and 20% modified sulfur developed flexural and compressive strengths in excess of 2250 and 6000 psi, respectively. A vitrified ceramic product with flexural strength above 7800 psi was produced from a mixture of 50% AVS scrubber ash 45% sand, and 5% clay. By using a total ash mixture of 26% gasifier ash and 74% combustion ash, a very satisfactory, economical, and durable road-base material was developed. The replacement of up to 50% of the cement in concrete with AVS scrubber ash produces higher strength. A modified lime-soda sinter process for aluminum recovery was developed, but is not economical.

  17. Evaluation of wood chip gasification to produce reburn fuel for coal-fired boilers

    EPA Science Inventory

    Gasification/reburn testing with biomass and other wastes is of interest to both the U.S. Environmental Protection Agency (EPA) and the Italian Ministry of the Environment & Territory (IMET). Gasification systems that use wastes as feedstock should provide a clean, efficient sour...

  18. Evaluation of wood chip gasification to produce reburrn fuel for coal-fired boilers: AWMA

    EPA Science Inventory

    Gasification or reburn testing with biomass and other wastes is of interest to both the U.S. Environmental Protection Agency (EPA) and the Italian Ministry of the Environment & Territory (IMET). Gasification systems that use wastes as feedstock should provide a clean, efficient s...

  19. Evaluation of Biomass Gasification to Produce Reburning Fuel for Coal-Fired Boilers

    EPA Science Inventory

    Gasification and reburning testing with biomass and other wastes is of interest to both the U.S. EPA and the Italian Ministry of the Environment & Territory. Gasification systems that use biofuels or wastes as feedstock can provide a clean, efficient source of synthesis gas and p...

  20. Interaction of iron-copper mixed metal oxide oxygen carriers with simulated synthesis gas derived from steam gasification of coal

    SciTech Connect

    Siriwardane, Ranjani V.; Ksepko, Ewelina; Tian, Hanging

    2013-01-01

    The objective of this work was to prepare supported bimetallic Fe–Cu oxygen carriers and to evaluate their performance for the chemical-looping combustion (CLC) process with simulated synthesis gas derived from steam gasification of coal/air. Ten-cycle CLC tests were conducted with Fe–Cu oxygen carriers in an atmospheric thermogravimetric analyzer utilizing simulated synthesis gas derived from the steam gasification of Polish Janina coal and Illinois #6 coal as fuel. The effect of temperature on reaction rates, chemical stability, and oxygen transport capacity were determined. Fractional reduction, fractional oxidation, and global rates of reactions were calculated from the thermogravimetric analysis (TGA) data. The supports greatly affected reaction performance. Data showed that reaction rates and oxygen capacities were stable during the 10-cycle TGA tests for most Fe–Cu/support oxygen carriers. Bimetallic Fe–Cu/support oxygen carriers showed higher reduction rates than Fe-support oxygen carriers. The carriers containing higher Cu content showed better stabilities and better reduction rates. An increase in temperature from 800 °C to 900 °C did not have a significant effect on either the oxygen capacity or the reduction rates with synthesis gas derived from Janina coal. Oxidation reaction was significantly faster than reduction reaction for all supported Fe–Cu oxygen carriers. Carriers with higher Cu content had lower oxidation rates. Ten-cycle TGA data indicated that these oxygen carriers had stable performances at 800–900 °C and might be successfully used up to 900 °C for coal CLC reaction in the presence of steam.

  1. Utilization of lightweight materials made from coal gasification slags. Quarterly report, June 1--August 31, 1996

    SciTech Connect

    1996-12-31

    Integrated-gasification combined-cycle (IGCC) technology is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of ``as-generated`` slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for ``as-generated`` slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 17000F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications. The project goals are to be accomplished in two phases: Phase 1, comprising the production of LWA and ULWA from slag at the large pilot-scale, and Phase 2, which involves commercial evaluation of these aggregates in a number of applications. Accomplishments are described.

  2. Laser-absorption sensing of gas composition of products from coal gasification

    NASA Astrophysics Data System (ADS)

    Jeffries, Jay B.; Sur, Ritobrata; Sun, Kai; Hanson, Ronald K.

    2014-06-01

    A prototype in-situ laser-absorption sensor for the real-time composition measurement (CO, CH4, H2O and CO2) of synthesis gas products of coal gasification (called here syngas) was designed, tested in the laboratory, and demonstrated during field-measurement campaigns in a pilot-scale entrained flow gasifier at the University of Utah and in an engineering-scale, fluidized-bed transport gasifier at the National Carbon Capture Center (NCCC). The prototype design and operation were improved by the lessons learned from each field test. Laser-absorption measurements are problematic in syngas flows because efficient gasifiers operate at elevated pressures (10-50 atm) where absorption transitions are collision broadened and absorption transitions that are isolated at 1 atm become blended into complex features, and because syngas product streams can contain significant particulate, producing significant non-absorption scattering losses of the transmission of laser light. Thus, the prototype sensor used a new wavelength-scanned, wavelength-modulation spectroscopy strategy with 2f-detection and 1f-normalization (WMS-2f/1f) that can provide sensitive absorption measurements of species with spectra blended by collision broadening even in the presence of large non-absorption laser transmission losses (e.g., particulate scattering, beam steering, etc.). The design of the sensor for detection of CO, CH4, H2O and CO2 was optimized for the specific application of syngas monitoring at the output of large-scale gasifiers. Sensor strategies, results and lessons learned from these field measurement campaigns are discussed.

  3. Advanced treatment of biologically pretreated coal gasification wastewater by a novel heterogeneous Fenton oxidation process.

    PubMed

    Zhuang, Haifeng; Han, Hongjun; Ma, Wencheng; Hou, Baolin; Jia, Shengyong; Zhao, Qian

    2015-07-01

    Sewage sludge from a biological wastewater treatment plant was converted into sewage sludge based activated carbon (SBAC) with ZnCl2 as activation agent, which was used as a support for ferric oxides to form a catalyst (FeOx/SBAC) by a simple impregnation method. The new material was then used to improve the performance of Fenton oxidation of real biologically pretreated coal gasification wastewater (CGW). The results indicated that the prepared FeOx/SBAC significantly enhanced the pollutant removal performance in the Fenton process, so that the treated wastewater was more biodegradable and less toxic. The best performance was obtained over a wide pH range from 2 to 7, temperature 30°C, 15 mg/L of H2O2 and 1g/L of catalyst, and the treated effluent concentrations of COD, total phenols, BOD5 and TOC all met the discharge limits in China. Meanwhile, on the basis of significant inhibition by a radical scavenger in the heterogeneous Fenton process as well as the evolution of FT-IR spectra of pollutant-saturated FeOx/BAC with and without H2O2, it was deduced that the catalytic activity was responsible for generating hydroxyl radicals, and a possible reaction pathway and interface mechanism were proposed. Moreover, FeOx/SBAC showed superior stability over five successive oxidation runs. Thus, heterogeneous Fenton oxidation of biologically pretreated CGW by FeOx/SBAC, with the advantages of being economical, efficient and sustainable, holds promise for engineering application.

  4. Utilization of lightweight materials made from coal gasification slags. Quarterly report, September--November 1995

    SciTech Connect

    1995-12-01

    Integrated-gasification combined-cycle (IGCC) technology is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. Slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln. The potential exists for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed. The project scope consists of collecting a 20-ton sample of slag (primary slag), processing it for char removal, and subjecting it to pyroprocessing to produce expanded slag aggregates of various size gradations and unit weights, ranging from 12 to 50 lb/ft{sup 3}. A second smaller slag sample will be used for confirmatory testing. The expanded slag aggregates will then be tested for their suitability in manufacturing precast concrete products (e.g., masonry blocks and roof tiles) and insulating concrete, first at the laboratory scale and subsequently in commercial manufacturing plants. These products will be evaluated using ASTM and industry test methods. Technical data generated during production and testing of the products will be used to assess the overall technical viability of expanded slag production. In addition, a market assessment will be made based on an evaluation of both the expanded slag aggregates and the final products, and market prices for these products will be established in order to assess the economic viability of these utilization technologies.

  5. Integration of coal gasification and waste heat recovery from high temperature steel slags: an emerging strategy to emission reduction

    PubMed Central

    Sun, Yongqi; Sridhar, Seetharaman; Liu, Lili; Wang, Xidong; Zhang, Zuotai

    2015-01-01

    With the continuous urbanization and industrialization in the world, energy saving and greenhouse gas (GHG) emission reduction have been serious issues to be addressed, for which heat recovery from traditional energy-intensive industries makes up a significant strategy. Here we report a novel approach to extract the waste heat and iron from high temperature steel slags (1450–1650 oC) produced in the steel industry, i.e., integration of coal gasification and steel slag treatment. Both the thermodynamics and kinetics of the pertinent reactions were identified. It was clarified that the kinetic mechanism for gasification varied from A2 model to A4 model (Avrami-Erofeev) in the presence of slags. Most importantly, the steel slags acted not only as good heat carriers but also as effective catalysts where the apparent activation energy for char gasification got remarkably reduced from 95.7 kJ/mol to 12.1 kJ/mol (A2 model). Furthermore, the FeO in the slags was found to be oxidized into Fe3O4, with an extra energy release, which offered a potential for magnetic separation. Moreover, based on the present research results, an emerging concept, composed of multiple industrial sectors, was proposed, which could serve as an important route to deal with the severe environmental problems in modern society. PMID:26558350

  6. Integration of coal gasification and waste heat recovery from high temperature steel slags: an emerging strategy to emission reduction

    NASA Astrophysics Data System (ADS)

    Sun, Yongqi; Sridhar, Seetharaman; Liu, Lili; Wang, Xidong; Zhang, Zuotai

    2015-11-01

    With the continuous urbanization and industrialization in the world, energy saving and greenhouse gas (GHG) emission reduction have been serious issues to be addressed, for which heat recovery from traditional energy-intensive industries makes up a significant strategy. Here we report a novel approach to extract the waste heat and iron from high temperature steel slags (1450-1650 oC) produced in the steel industry, i.e., integration of coal gasification and steel slag treatment. Both the thermodynamics and kinetics of the pertinent reactions were identified. It was clarified that the kinetic mechanism for gasification varied from A2 model to A4 model (Avrami-Erofeev) in the presence of slags. Most importantly, the steel slags acted not only as good heat carriers but also as effective catalysts where the apparent activation energy for char gasification got remarkably reduced from 95.7 kJ/mol to 12.1 kJ/mol (A2 model). Furthermore, the FeO in the slags was found to be oxidized into Fe3O4, with an extra energy release, which offered a potential for magnetic separation. Moreover, based on the present research results, an emerging concept, composed of multiple industrial sectors, was proposed, which could serve as an important route to deal with the severe environmental problems in modern society.

  7. Integration of coal gasification and waste heat recovery from high temperature steel slags: an emerging strategy to emission reduction.

    PubMed

    Sun, Yongqi; Sridhar, Seetharaman; Liu, Lili; Wang, Xidong; Zhang, Zuotai

    2015-11-12

    With the continuous urbanization and industrialization in the world, energy saving and greenhouse gas (GHG) emission reduction have been serious issues to be addressed, for which heat recovery from traditional energy-intensive industries makes up a significant strategy. Here we report a novel approach to extract the waste heat and iron from high temperature steel slags (1450-1650 (o)C) produced in the steel industry, i.e., integration of coal gasification and steel slag treatment. Both the thermodynamics and kinetics of the pertinent reactions were identified. It was clarified that the kinetic mechanism for gasification varied from A2 model to A4 model (Avrami-Erofeev) in the presence of slags. Most importantly, the steel slags acted not only as good heat carriers but also as effective catalysts where the apparent activation energy for char gasification got remarkably reduced from 95.7 kJ/mol to 12.1 kJ/mol (A2 model). Furthermore, the FeO in the slags was found to be oxidized into Fe3O4, with an extra energy release, which offered a potential for magnetic separation. Moreover, based on the present research results, an emerging concept, composed of multiple industrial sectors, was proposed, which could serve as an important route to deal with the severe environmental problems in modern society.

  8. Advanced coal-gasification technical analyses. Appendix 3: technical/economic evaluations. Final report, December 1982-September 1985

    SciTech Connect

    Cover, A.E.; Hubbard, D.A.; Jain, S.K.; Shah, K.V.

    1986-01-01

    This document contains the final report on four tasks performed by KRSI as part of the Advanced Coal Gasification Technical Analysis contract with GRI. It provides extensive, consistent technical and economic information regarding application of (1) Lurgi gasification, (2) Westinghouse (now KRW) gasification, and (3) Direct Methanation (with Lurgi gasifiers) processes to produce SNG from North Dakota lignite. The results of Lurgi and Westinghouse studies were used to develop a plant size vs. cost-of-SNG relationship. The report on each task consists of a block flow diagram, component material balance, process flow sheets showing operating conditions and principal equipment in each major process area, a narrative process description, utility balances, plant efficiency calculations, documentation of design and cost-estimation basis and an economic analysis performed in accordance with the GRI Guidelines. Economic analysis consisted of capital-cost breakdown according to plant areas, variable operating and maintenance costs, and calculation of levelized, constant-dollar cost-of-gas with and without process development allowances (PDA). The sensitivities of the gas cost to major variables are presented in graphical form. For the plant size vs. cost-of-SNG task, similar information is provided at eight different plant capacities based on both Lurgi or Westinghouse gasifiers.

  9. Underground coal gasification: Development of theory, laboratory experimentation, interpretation, and correlation with the Hanna field tests: Final report

    SciTech Connect

    Gunn, R.D.; Krantz, W.B.

    1987-03-01

    The following report is a description of a 7 year effort to develop a theoretical understanding of the underground coal gasification process. The approach used is one of the mathematical model development from known chemical and principles, simplification of the models to isolate important effects, and through validation of models to isolate important effects, and through validation of models with laboratory experiments and field test data. Chapter I contains only introductory material. Chapter II describes the development of two models for reverse combustion: a combustion model and a linearized model for combustion front instability. Both models are required for realistic field predictions. Chapter III contains a discussion of a successful forward gasification model. Chapter IV discusses the spalling-enhanced-drying model is applicable to prediction of cavity growth and subsidence. Chapter VI decribes the correct use of energy and material balances for the analysis of UCG field test data. Chapter VII shows how laboratory experiments were used to validate the models for reverse combustion and forward gasification. It is also shown that laboratory combustion tube experiments can be used to simulate gas compositions expected from field tests. Finally, Chapter VII presents results from a comprehensive economic analysis of UCG involving 1296 separate cases. 37 refs., 49 figs., 12 tabs.

  10. The Use of the Visualisation of Multidimensional Data Using PCA to Evaluate Possibilities of the Division of Coal Samples Space Due to their Suitability for Fluidised Gasification

    NASA Astrophysics Data System (ADS)

    Jamróz, Dariusz; Niedoba, Tomasz; Surowiak, Agnieszka; Tumidajski, Tadeusz

    2016-09-01

    Methods serving to visualise multidimensional data through the transformation of multidimensional space into two-dimensional space, enable to present the multidimensional data on the computer screen. Thanks to this, qualitative analysis of this data can be performed in the most natural way for humans, through the sense of sight. An example of such a method of multidimensional data visualisation is PCA (principal component analysis) method. This method was used in this work to present and analyse a set of seven-dimensional data (selected seven properties) describing coal samples obtained from Janina and Wieczorek coal mines. Coal from these mines was previously subjected to separation by means of a laboratory ring jig, consisting of ten rings. With 5 layers of both types of coal (with 2 rings each) were obtained in this way. It was decided to check if the method of multidimensional data visualisation enables to divide the space of such divided samples into areas with different suitability for the fluidised gasification process. To that end, the card of technological suitability of coal was used (Sobolewski et al., 2012; 2013), in which key, relevant and additional parameters, having effect on the gasification process, were described. As a result of analyses, it was stated that effective determination of coal samples suitability for the on-surface gasification process in a fluidised reactor is possible. The PCA method enables the visualisation of the optimal subspace containing the set requirements concerning the properties of coals intended for this process.

  11. The formation mechanism of CO2 and its conversion in the process of coal gasification under arc plasma conditions

    NASA Astrophysics Data System (ADS)

    He, Xiaojun; Zheng, Mingdong; Qiu, Jieshan; Zhao, Zongbin; Ma, Tengcai

    2006-05-01

    The carbon dioxide (CO2) formation mechanism and co-conversion of CO2 with coal was investigated in the process of coal gasification in a steam medium at atmospheric pressure under arc plasma conditions in a tube-type setup. The arc plasma was diagnosed in situ by optical emission spectroscopy and the gas products were analysed by gas chromatography. CO2 yields are correlated with the quantitative emission peak intensity of the active species in plasma when the operating parameter is changed. The results show that the greater the emission peak intensity of the CH radicals, C2 radicals, OH radicals or O atoms, the smaller the CO2 yield is, which means that the CO2 formation process is inhibited by increasing the concentration of the mentioned active species under arc plasma conditions. On the basis of the diagnosis results, co-conversion of CO2 and coal in a steam medium under plasma conditions was carried out in the same setup and the results show that CO2 conversion reaches 88.6% while the concentration of CO + H2 reaches 87.4%; at the same time, coal conversion is in the range 54.7-68.7%, which proves that co-conversion of CO2 and coal in a steam medium under plasma conditions might be a prospective way to utilize CO2 and the production of synthesis gas.

  12. Texaco scores a first in the Baltic

    SciTech Connect

    Not Available

    1983-10-01

    Wells on the first of 2 small concrete platforms designed specifically for the fragile but harsh environment of the Baltic Sea will produce the first oil from that offshore area by late 1984. The consortium of Deutsche Texaco AG and Wintershall AG awarded contracts late last year for the platforms and drilling equipment needed to develop the Schwedeneck-See field in Kiel Bay, off the northern coast of West Germany. Severe winter weather in the area dictated the use of concrete platforms rather than conventional 6-pile steel structures. Ice forces, generated by high winds and moderate waves, demanded heavy-duty structures in spite of the shallow water. A complicating factor in the field development plan is the presence of a German Navy submarine practice area which influenced location of one of the platforms. This means that all wells will be directionally drilled, and the reach will be greater than under more favorable conditions.

  13. Steam-Coal Gasification Using CaO and KOH for in Situ Carbon and Sulfur Capture

    SciTech Connect

    Siefert, Nicholas S.; Shekhawat, Dushyant; Litster, Shawn; Berry, David A.

    2013-08-15

    We present experimental results of coal gasification with and without the addition of calcium oxide and potassium hydroxide as dual-functioning catalyst-capture agents. Using two different coal types and temperatures between 700 and 900 °C, we studied the effect of these catalyst-capture agents on (1) the syngas composition, (2) CO2 and H2S capture, and (3) the steam-coal gasification kinetic rate. The syngas composition from the gasifier was roughly 20% methane, 70% hydrogen, and 10% other species when a CaO/C molar ratio of 0.5 was added. We demonstrated significantly enhanced steam–coal gasification kinetic rates when adding small amounts of potassium hydroxide to coal when operating a CaO-CaCO3 chemical looping gasification reactor. For example, the steam–coal gasification kinetic rate increased 250% when dry mixing calcium oxide at a Ca/C molar ratio of 0.5 with a sub-bituminous coal, and the kinetic rate increased 1000% when aqueously mixing calcium oxide at a Ca/C molar ratio of 0.5 along with potassium hydroxide at a K/C molar ratio of 0.06. In addition, we conducted multi-cycle studies in which CaCO3 was calcined by heating to 900 °C to regenerate the CaO, which was then reused in repeated CaO-CaCO3 cycles. The increased steam-coal gasification kinetics rates for both CaO and CaO + KOH persisted even when the material was reused in six cycles of gasification and calcination. The ability of CaO to capture carbon dioxide decreased roughly 2-4% per CaO-CaCO3 cycle. We also discuss an important application of this combined gasifier-calciner to electricity generation and selling the purge stream as a precalcined feedstock to a cement kiln. In this scenario, the amount of purge stream required is fixed not by the degradation in the capture ability but rather by the requirements at the cement kiln on the amount of CaSO4 and ash in the precalcined feedstock.

  14. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Jordi Perez; Marc Hornbostel; Kai-Hung Lau; Angel Sanjurjo

    2007-05-31

    Advanced electric power generation systems use a coal gasifier to convert coal to a gas rich in fuels such as H{sub 2} and CO. The gas stream contains impurities such as H{sub 2}S and HCl, which attack metal components of the coal gas train, causing plant downtime and increasing the cost of power generation. Corrosion-resistant coatings would improve plant availability and decrease maintenance costs, thus allowing the environmentally superior integrated-gasification-combined-cycle (IGCC) plants to be more competitive with standard power-generation technologies. Heat-exchangers, particle filters, turbines, and other components in the IGCC system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy will improve is resistance to such sulfidation attack and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. The Fe- and Ni-based high-temperature alloys are susceptible to sulfidation attack unless they are fortified with high levels of Cr, Al, and Si. To impart corrosion resistance, these elements need not be in the bulk of the alloy and need only be present at the surface layers. In this study, the use of corrosion-resistant coatings on low alloy steels was investigated for use as high-temperature components in IGCC systems. The coatings were deposited using SRI's fluidized-bed reactor chemical vapor deposition technique. Diffusion coatings of Cr and Al were deposited by this method on to dense and porous, low alloy stainless steel substrates. Bench-scale exposure tests at 900 C with a simulated coal gas stream containing 1.7% H{sub 2}S showed that the low alloy steels such SS405 and SS409 coated with {approx

  15. Testing of novel catalytic coal-gasification concepts. Task 1. Ultrasound-promoted catalysis. Final report, September 1986-September 1989

    SciTech Connect

    Mensinger, M.C.; Lau, F.S.; Wangerow, J.R.; Punwani, D.V.

    1990-07-01

    Tests were conducted to determine the effects of operating conditions, catalysts, and reactor configurations on ultrasound-promoted coal gasification. The operating conditions tested with lignite-water or lignite-water-salt slurries included temperatures and pressures in the range of 75 to 650 F, and 50 to 1200 psig, respectively. In tests conducted with nonaqueous slurries, the temperatures and pressures tested ranged from 650 to 720 F and 100 to 200 psig. Catalysts tested were KOH, LiOH, K2CO3, hydrogenation, SNOCAT, laterite, CRG-A, and ruthenium. The frequency of the ultrasonic horn was 20 kHz. Overall, at the conditions and with the catalysts and slurry media tested, ultrasound was not effective in sustaining coal gasification reactions. The most favorable results were obtained with a lignite-water slurry irradiated with high intensity ultrasound with KOH catalyst at 550 F and 1050 psig. After 1 hour of sonication, the carbon conversion to gas was about 5%. Analyses of the slurries from tests conducted with and without ultrasound showed that ultrasound significantly increased the types and quantities of components that were solubilized. As expected, ultrasound significantly reduced the particle size of lignite being irradiated.

  16. Molten salt coal gasification process development unit, Phase 2. Quarterly technical progress report No. 1, July-September 1980

    SciTech Connect

    Slater, M.H.

    1980-10-01

    This represents the first quarterly progress report on Phase 2 of the Molten Salt Coal Gasification Process Development Unit (PDU) Program. Phase 1 of this program started in March 1976 and included the design, construction, and initial operation of a PDU to test the Molten Salt Coal Gasification Process. On July 24, 1980, Phase 2 of the program was initiated. It covers a 1-year operations program utilizing the existing PDU and is planned to include five runs with a targeted total operating time of 9 weeks. The primary activities during the period covered by this report related to preparations for PDU Run 6, the initial run of the Phase 2 program. These activities included restaffing the PDU operations group, reactivation of the facility, and effecting plant modifications and improvements based on an evaluation of previous operation experience. The Melt Withdrawal System which had proven unreliable during the previous runs, was completely redesigned; thermal and flow analyses were performed; new components procured; and assembly initiated. Run 6 which is scheduled for the next report period, is aimed primarily at verifying the adequacy of the redesigned Melt Withdrawal System.

  17. Molten Salt Coal Gasification Process Development Unit. Phase 2. Quarterly technical progress report No. 2, October-December 1980

    SciTech Connect

    Slater, M. H.

    1981-01-20

    This represents the second quarterly progress report on Phase 2 of the Molten Salt Coal Gasification Process Development Unit (PDU) Program. Phase 1 of this program started in March 1976 and included the design, construction, and initial operation of the PDU. On June 25, 1980, Phase 2 of the program was initiated. It covers a 1-year operations program utilizing the existing PDU and is planned to include five runs with a targeted total operating time of 9 weeks. During this report period, Run 6, the initial run of the Phase 2 program was completed. The gasification system was operated for a total of 95 h at pressures up to 10 atm. Average product gas HHV values of 100 Btu/scf were recorded during 10-atm operation, while gasifying coal at a rate of 1100 lb/h. The run was terminated when the melt overflow system plugged after 60 continuous hours of overflow. Following this run, melt withdrawal system revisions were made, basically by changing the orifice materials from Monofrax to an 80 Cobalt-20 Chromium alloy. By the end of the report period, the PDU was being prepared for Run 7.

  18. Removal of COD, phenols and ammonium from Lurgi coal gasification wastewater using A2O-MBR system.

    PubMed

    Wang, Zixing; Xu, Xiaochen; Gong, Zheng; Yang, Fenglin

    2012-10-15

    As a typical industrial wastewater, coal gasification wastewater has poor biodegradability and high toxicity. In this paper, a laboratory-scale anaerobic-anoxic-oxic membrane reactor (A(2)O-MBR) system was developed to investigate the treatment ability of coal gasification wastewater. The removal capacity of each pollutants used in this system were determined at different hydraulic residence times (HRT) and mixed liquor recycle ratios (R). The experimental results showed that this system could effectively deal with COD and phenol removal and remain in a stable level when the operational parameters altered, while the nitrification was sensitive to operational conditions. The best performance was obtained at HRT of 48 h and R of 3. The maximum removal efficiencies of COD, NH(4)(+)-N and phenols were 97.4%, 92.8% and 99.7%, with final concentrations in the effluent of 71 mg/L, 9.6 mg/L and 3 mg/L, respectively. Organics degradation and transformation were analyzed by GC/MS and it was found that anaerobic process played an important role in degradation of refractory compounds.

  19. Environmental life cycle assessment of methanol and electricity co-production system based on coal gasification technology.

    PubMed

    Śliwińska, Anna; Burchart-Korol, Dorota; Smoliński, Adam

    2017-01-01

    This paper presents a life cycle assessment (LCA) of greenhouse gas emissions generated through methanol and electricity co-production system based on coal gasification technology. The analysis focuses on polygeneration technologies from which two products are produced, and thus, issues related to an allocation procedure for LCA are addressed in this paper. In the LCA, two methods were used: a 'system expansion' method based on two approaches, the 'avoided burdens approach' and 'direct system enlargement' methods and an 'allocation' method involving proportional partitioning based on physical relationships in a technological process. Cause-effect relationships in the analysed production process were identified, allowing for the identification of allocation factors. The 'system expansion' method involved expanding the analysis to include five additional variants of electricity production technologies in Poland (alternative technologies). This method revealed environmental consequences of implementation for the analysed technologies. It was found that the LCA of polygeneration technologies based on the 'system expansion' method generated a more complete source of information on environmental consequences than the 'allocation' method. The analysis shows that alternative technologies chosen for generating LCA results are crucial. Life cycle assessment was performed for the analysed, reference and variant alternative technologies. Comparative analysis was performed between the analysed technologies of methanol and electricity co-production from coal gasification as well as a reference technology of methanol production from the natural gas reforming process.

  20. Effects of coal gasification slag as a substrate for the plant Cyperus esculentus and the worm Eisenia fetida.

    PubMed

    Jenner, H A; Janssen-Mommen, J P; Koeman, J H

    1992-08-01

    A further development of the coal gasification process will result in an increase of the amount of coal gasification slag (CGS). As yet little is known about the effects of storage in uncovered dumps. If there are any environmental effects, they are most likely caused by accumulation of metals from the CGS or by unacceptable physical properties of the CGS. Growth inhibition, mortality, and metal accumulation were analyzed for the plant Cyperus esculentus and the worm Eisenia fetida on CGS substrate. Pulverized fuel ash (PFA) was used as a reference. Both in the substrate and in tissues the concentrations of the cations Cu, Ni, Pb, and Zn and the anions As, B, Cr, Mo, Sb, and Se were determined. The availability of anions for C. esculentus and for E. fetida is greater in PFA than in CGS. The extent and rate of uptake of anionic metals by the plants is on the whole higher in the wetland situation. The availability of metals, expressed as the concentration factor (CF), in most cases appears to be smaller than 1 for nearly all elements. In E. fetida a CF greater than 1 was found only for the element As, in PFA substrate and 50% CGS. In C. esculentus a CF greater than 1 was found for B and Mo in the PFA substrate as well.

  1. Recovery strategies for tackling the impact of phenolic compounds in a UASB reactor treating coal gasification wastewater.

    PubMed

    Wang, Wei; Han, Hongjun

    2012-01-01

    The impact of phenolic compounds (around 3.2 g/L) resulted in a completely failed performance in a mesophilic UASB reactor treating coal gasification wastewater. The recovery strategies, including extension of HRT, dilution, oxygen-limited aeration, and addition of powdered activated carbon were evaluated in batch tests, in order to obtain the most appropriate way for the quick recovery of the failed reactor performance. Results indicated that addition of powdered activated carbon and oxygen-limited aeration were the best recovery strategies in the batch tests. In the UASB reactor, addition of powdered activated carbon of 1 g/L shortened the recovery time from 25 to 9 days and oxygen-limited aeration of 0-0.5 mgO2/L reduced the recovery time to 17 days. Reduction of bioavailable concentration of phenolic compounds and recovery of sludge activity were the decisive factors for the recovery strategies to tackle the impact of phenolic compounds in anaerobic treatment of coal gasification wastewater.

  2. Study of the treatability of wastewater from a coal-gasification plant. Final report, July 15, 1978-July 14, 1980

    SciTech Connect

    Iglar, A. F.

    1980-01-01

    This study focused on the coal gasification facility serving the Holston Army Ammunition Plant in Kingsport, Tennessee. Objectives were to characterize the wastewater produced by the gasification facility, and to evaluate technology for treating the waste in preparation for dischage to the environment. Most wastewater was recycled for scrubbing and cooling the product gas, with the excess requiring disposal found to be an average of only 1170 gallons per day (53 gallons per ton of coal, as received, and 366 gallons per million cubic feet of product gas). Analysis indicated that the waste was warm, high in alkaline material, especially ammonia, high in organic material, especially phenols, and also contaminated with other substances. Sulfides and thiocyanates were especially high in concentration. It was found that pretreatment could be accomplished by stripping (air injection) at high pH, removal of grease and oil (by pH suppression and light aeration) and neutralizatin. Equations were developed to describe the first two steps. Biological treatment through activated sludge was found to be successful, but effected only a moderate degree of treatment, and was troubled with frequent process upset. Attempts to improve treatment efficiency and stability are described. The data indicated the need to study aerated waste stabilization ponds as an alternative to activated sludge. Biological reaction kinetics were studied for activated sludge. Evaluation of the application of granular activated carbon suggested that this could be an effective practical tertiary treatment.

  3. Analysis of char-slag interaction and near-wall particle segregation in entrained-flow gasification of coal

    SciTech Connect

    Montagnaro, Fabio; Salatino, Piero

    2010-05-15

    The fate of carbon particles during entrained-flow gasification of coal in the slagging regime is analyzed. More specifically, the study addresses the relevance of segregation of carbon particles in a near-wall region of the gasifier to coal conversion. Segregation of carbon particles is analyzed considering the effects of turbulence- and swirl-promoted particle migration toward the wall, interaction of the impinging particles with the wall ash layer, coverage of the slag layer by refractory carbon particles, accumulation of carbon particles in a dense-dispersed phase near the wall of the gasifier. Operating conditions of the gasifier and slag properties may be combined so as to give rise to a variety of conversion regimes characterized by distinctively different patterns of carbon particles segregation. A simple 1D model of an entrained-flow gasifier has been developed based on the conceptual framework of carbon particle segregation. The model aims at providing a general assessment of the impact of the different patterns of carbon particle segregation on the course and extent of carbon gasification. A sensitivity analysis with reference to selected model parameters is performed to identify key processes controlling carbon segregation and their impact on the gasifier performance. (author)

  4. Hanna, Wyoming underground coal gasification data base. Volume 6. Hanna IVA and IVB field test research report

    SciTech Connect

    Bartke, T.C.; Fischer, D.D.; King, S.B.; Boyd, R.M.; Humphrey, A.E.

    1985-08-01

    This report is part of a seven-volume series on the Hanna, Wyoming, underground coal gasification field tests. Volume 1 is a summary of the project and each of Volumes 2 through 6 describes a particular test. Volume 7 is a compilation of all the data for the tests in Volumes 2 through 6. The reports in this series include: The Hanna IV test was designed as the first underground coal gasification test using commercial well spacings of 100 and 150 feet between well pairs in a linear 3-well pattern. The test was initiated in late 1977 and completed in late 1979. This long duration was due to unfavorable geologic conditions (faulting) which could not be successfully overcome resulting in the test being split into Hanna IVA and Hanna IVB with about one year between the conduct of each. This report covers: (1) specific site selection and characteristics; (2) test objectives; (3) facility description; (4) pre-operation tests; (5) test operations summary; and (6) post-test activity. 5 refs., 19 figs., 13 tabs.

  5. LWA demonstration applications using Illinois coal gasification slag: Phase 2. Technical report, September 1--November 30, 1993

    SciTech Connect

    Choudhry, V.; Steck, P.

    1993-12-31

    The objectives of this program are to demonstrate the feasibility of producing ultra-lightweight aggregates (ULWA) from solid residues (slag) generated during the gasification of Illinois coals, and to test the products as substitutes for conventional aggregates produced by pyroprocessing of perlite ores. In Phase 1 of this project, Praxis developed a pilotscale production technique and produced a large batch of expanded aggregates from an Illinois coal slag feed. The Phase 2 work focuses on characterization and applications-oriented testing of the expanded slag products as substitutes for conventional ULWAs. Target applications include high-volume uses such as loose fill insulation, insulating concrete, lightweight precast products (blocks), waterproof wallboard, rooftiles, and filtration media. The precast products will be subjected to performance and characterization testing in conjunction with a commercial manufacturer of such products in order to obtain input from a potential user. The production of value-added products from slag will eliminate a solid waste and possibly enhance the overall gasification process economics, especially when the avoided costs of disposal are taken into consideration.

  6. Nitrogen removal from coal gasification wastewater by activated carbon technologies combined with short-cut nitrogen removal process.

    PubMed

    Zhao, Qian; Han, Hongjun; Hou, Baolin; Zhuang, Haifeng; Jia, Shengyong; Fang, Fang

    2014-11-01

    A system combining granular activated carbon and powdered activated carbon technologies along with shortcut biological nitrogen removal (GAC-PACT-SBNR) was developed to enhance total nitrogen (TN) removal for anaerobically treated coal gasification wastewater with less need for external carbon resources. The TN removal efficiency in SBNR was significantly improved by introducing the effluent from the GAC process into SBNR during the anoxic stage, with removal percentage increasing from 43.8%-49.6% to 68.8%-75.8%. However, the TN removal rate decreased with the progressive deterioration of GAC adsorption. After adding activated sludge to the GAC compartment, the granular carbon had a longer service-life and the demand for external carbon resources became lower. Eventually, the TN removal rate in SBNR was almost constant at approx. 43.3%, as compared to approx. 20.0% before seeding with sludge. In addition, the production of some alkalinity during the denitrification resulted in a net savings in alkalinity requirements for the nitrification reaction and refractory chemical oxygen demand (COD) degradation by autotrophic bacteria in SBNR under oxic conditions. PACT showed excellent resilience to increasing organic loadings. The microbial community analysis revealed that the PACT had a greater variety of bacterial taxons and the dominant species associated with the three compartments were in good agreement with the removal of typical pollutants. The study demonstrated that pre-adsorption by the GAC-sludge process could be a technically and economically feasible method to enhance TN removal in coal gasification wastewater (CGW).

  7. Kansas refinery starts up coke gasification unit

    SciTech Connect

    Rhodes, A.K.

    1996-08-05

    Texaco Refining and Marketing Inc. has started up a gasification unit at its El Dorado, Kan., refinery. The unit gasifies delayed coke and other refinery waste products. This is the first refinery to install a coke-fueled gasification unit for power generation. Start-up of the $80-million gasification-based power plant was completed in mid-June. The gasifier produces syngas which, along with natural gas, fuels a combustion turbine. The turbine produces virtually 100% of the refinery`s electricity needs and enough heat to generate 40% of its steam requirements.

  8. Numerical analysis of the process of combustion and gasification of the polydisperse coke residue of high-ash coal under pressure in a fluidized bed

    SciTech Connect

    A.Y. Maistrenko; V.P. Patskov; A.I. Topal; T.V. Patskova

    2007-09-15

    A numerical analysis of the process of 'wet' gasification of high-ash coal under pressure in a low-temperature fluidized bed has been performed. The applicability of the previously developed computational model, algorithm, and program for the case under consideration has been noted. The presence of 'hot spots' (short-time local heatings) at different points of the bed has been confirmed.

  9. Novel approach to coal gasification using chemically incorporated catalysts (Phase II). Appendix A-F. Final report, May 1978-June 1981

    SciTech Connect

    Feldmann, H.F.; Conkle, H.N.; Appelbaum, H.R.; Chauhan, S.P.

    1981-01-01

    This volume contains six appendices: experimental apparatus, test conditions, and results of catalytic coal treatment; direct hydrogasification; summary of test runs for hydrogasification of BTC; summary of test runs for hydrogasification of char; summary of steam/O/sub 2/ gasification runs; and process analysis. Forty tables and nine figures are also included.

  10. Tri-State Synfuels Project Coal Sampling and Testing Program: Volume 1. Sampling and results. [Proposed Henderson, Kentucky coal to gasoline plant; sampling and testing other potential coal reserves for Lurgi gasification

    SciTech Connect

    Not Available

    1982-06-01

    This report focuses on the sampling and testing program of run-of-mine Illinois Basin coals which was conducted for the supply and design program of the Tri-State Synfuels Project. The basic objective was to identify coals suitable for Lurgi gasification which would supplement the Camp 1 coal used as the design coal for the Tri-State Synfuels Project. The Camp 1 coal had been selected for the commercial scale gasification test at Sasolburg on the basis of its proximity to the Towhead Island Reserves, plant site and similarity of coal quality. The information developed was used as technical guidance for: assessing reserves potentially available for the project during supply negotiations; establishing a sensitivity range for the Lurgi design which used the Camp 1 coal for heat and material balances (the maximum heat rates and flow rates were used to specify requirements for major equipment); and establishing environmental design criteria in the areas of wastewater treatment and solids disposal. These results are covered in the project review reports for development, engineering and environmental aspects. The sampling and testing program consisted of selecting, collecting, preparing and analyzing samples from ten mines in Kentucky, Indiana and Illinois. The mines were operated by Peabody, Island Creek, Amax and Old Ben coal companies and represented a mix of underground - both continuous and conventional mining - and strip mining. The two predominant seams in each of the three states were sampled. The resulting technical data were judged to be representative of the coal available from reserves of the various operators. Paul Weir Company was responsible for conducting the program.

  11. Stochastic modeling of coal gasification combined cycle systems: Cost models for selected integrated gasification combined cycle (IGCC) systems

    SciTech Connect

    Frey, H.C.; Rubin, E.S.

    1990-06-01

    This report documents cost models developed for selected integrated gasification combined cycle (IGCC) systems. The objective is to obtain a series of capital and operating cost models that can be integrated with an existing set of IGCC process performance models developed at the US Department of Energy Morgantown Energy Technology Center. These models are implemented in ASPEN, a Fortran-based process simulator. Under a separate task, a probabilistic modeling capability has been added to the ASPEN simulator, facilitating analysis of uncertainties in new process performance and cost (Diwekar and Rubin, 1989). One application of the cost models presented here is to explicitly characterize uncertainties in capital and annual costs, supplanting the traditional approach of incorporating uncertainty via a contingency factor. The IGCC systems selected by DOE/METC for cost model development include the following: KRW gasifier with cold gas cleanup; KRW gasifier with hot gas cleanup; and Lurgi gasifier with hot gas cleanup. For each technology, the cost model includes both capital and annual costs. The capital cost models estimate the costs of each major plant section as a function of key performance and design parameters. A standard cost method based on the Electric Power Research Institute (EPRI) Technical Assessment Guide (1986) was adopted. The annual cost models are based on operating and maintenance labor requirements, maintenance material requirements, the costs of utilities and reagent consumption, and credits from byproduct sales. Uncertainties in cost parameters are identified for both capital and operating cost models. Appendices contain cost models for the above three IGCC systems, a number of operating trains subroutines, range checking subroutines, and financial subroutines. 88 refs., 69 figs., 21 tabs.

  12. Remanent and rock magnetic properties at the Hanna, Wyoming underground coal gasification site: Hanna II phases 2 and 3 experiment

    SciTech Connect

    Geissman, J.W.; Callian, J.; Youngberg, A.D.

    1983-09-01

    Several underground coal gasification (UCG) experiments have been conducted in the Hanna No. 1 coal seam. During the fall, 1980, the Laramie Energy Technology Center performed a post-burn field study of the Hanna II, Phases 2 and 3 experiment at the Hanna UCG site. The field work consisted of high resolution seismic, drilling, coring, and geophysical logging. The Paleomagnetism Laboratory, Department of Geology, Colorado School of Mines, contributed to the post-burn study by doing remanent and rock magnetic measurement laboratory work on the core material. Funding was provided by the Laramie Energy Technology Center. The purpose of the study was to determine the nature of the remanent magnetism of the overburden Hanna Formation and changes in the remanence and magnetic mineralogy attending underground coal gasification experiments. With this information, further estimates of the thermal and chemical conditions reached during the conversion experiment could be made. The magnetization data, together with previous petrographic observations, suggest that magnetite is being formed in a reducing process at the expense of detrital ferromagnesian silicates and possible hematite and geothite in the overburden sediments. Thermal gradients immediately above the burn cavity are difficult to estimate; changes in magnetic properties of unaltered Hanna Formation overburden are activated at temperatures as low as 300/sup 0/C. The magnetic expression of the burn cavity should be able to be modelled as being due to a thin slab overlying the cavity. Pyrometamorphosed material that has collapsed into the cavity, should have any magnetization which is randomized due to collapse and therefore should be able to be incorporated into a magnetic anomaly model. 32 references, 27 figures.

  13. A Coal-Fired Power Plant with Zero Atmospheric Emissions

    SciTech Connect

    Martinez-Frias, J; Aceves, S M; Smith, J R; Brandt, H

    2003-05-27

    This paper presents the thermodynamic analysis of a coal-based zero-atmospheric emissions electric power plant. The approach involves an oxygen-blown coal gasification unit. The resulting synthetic gas (syngas) is combusted with oxygen in a gas generator to produce the working fluid for the turbines. The combustion produces a gas mixture composed almost entirely of steam and carbon dioxide. These gases drive multiple turbines to produce electricity. The turbine discharge gases pass to a condenser where water is captured. A stream of carbon dioxide then results that can be used for enhanced oil recovery, or for sequestration. This analysis is based on a 400 MW electric power generating plant that uses turbines that are currently under development by a U.S. turbine manufacturer. The power plant has a net thermal efficiency of 42.6%. This efficiency is based on the lower heating value of the coal, and includes the energy necessary for coal gasification, air separation and for carbon dioxide separation and sequestration. The paper also presents an analysis of the cost of electricity (COE) and the cost of conditioning carbon dioxide for sequestration for the 400 MW power plant. Electricity cost is compared for three different gasification processes (Texaco, Shell, and Koppers-Totzek) and two types of coals (Illinois No.6 and Wyodak). Cost of electricity ranges from 5.16 {cents}/kWhr to 5.42 {cents}/kWhr, indicating that the cost of electricity varies by 5% for the three gasification processes considered and the two coal types used.

  14. Hydrogen production by gasification of municipal solid waste

    SciTech Connect

    Rogers, R. III

    1994-05-20

    As fossil fuel reserves run lower and lower, and as their continued widespread use leads toward numerous environmental problems, the need for clean and sustainable energy alternatives becomes ever clearer. Hydrogen fuel holds promise as such as energy source, as it burns cleanly and can be extracted from a number of renewable materials such as municipal solid waste (MSW), which can be considered largely renewable because of its high content of paper and biomass-derived products. A computer model is being developed using ASPEN Plus flow sheeting software to simulate a process which produces hydrogen gas from MSW; the model will later be used in studying the economics of this process and is based on an actual Texaco coal gasification plant design. This paper gives an overview of the complete MSW gasification process, and describes in detail the way in which MSW is modeled by the computer as a process material. In addition, details of the gasifier unit model are described; in this unit modified MSW reacts under pressure with oxygen and steam to form a mixture of gases which include hydrogen.

  15. The O{sub 2}-enriched air gasification of coal, plastics and wood in a fluidized bed reactor

    SciTech Connect

    Mastellone, Maria Laura; Zaccariello, Lucio; Santoro, Donato; Arena, Umberto

    2012-04-15

    Highlights: Black-Right-Pointing-Pointer The effect of the O{sub 2} in the gasification stream of a BFB gasifier has been studied. Black-Right-Pointing-Pointer Main advantage of the O{sub 2}-enriched air is the increasing of the bed temperature. Black-Right-Pointing-Pointer No remarkable effects on tar reduction. Decreasing of recognized PAHs. Black-Right-Pointing-Pointer Gasification reactions completed inside the dense bed and splashing zone. Black-Right-Pointing-Pointer Polycondensation reactions occur mainly in the freeboard region. - Abstract: The effect of oxygen-enriched air during fluidized bed co-gasification of a mixture of coal, plastics and wood has been investigated. The main components of the obtained syngas were measured by means of on-line analyzers and a gas chromatograph while those of the condensate phase were off-line analysed by means of a gas chromatography-mass spectrometer (GC-MS). The characterization of condensate phase as well as that of the water used as scrubbing medium completed the performed diagnostics. The experimental results were further elaborated in order to provide material and substances flow analyses inside the plant boundaries. These analyses allowed to obtain the main substance distribution between solid, gaseous and condensate phases and to estimate the conversion efficiency of carbon and hydrogen but also to easily visualise the waste streams produced by the process. The process performance was then evaluated on the basis of parameters related to the conversion efficiency of fuels into valuable products (i.e. by considering tar and particulate as process losses) as well as those related to the energy recovery.

  16. Mass spectrometric investigations on the release of inorganic species during gasification and combustion of German hard coals

    SciTech Connect

    Blaesing, Marc; Mueller, Michael

    2010-07-15

    Na-, K-, Cl-, and S-species released during thermal conversion of coal can cause several problems such as fouling, slagging and corrosion, especially in gas turbines and heat recovery systems. To reduce this problems an enhanced understanding of the underlying release mechanisms for Na-, K-, Cl-, and S-species is needed. Therefore, basic investigations have been performed in an atmospheric lab-scale tube furnace at 1400 C under gasification and combustion conditions. Hot gas analysis has been carried out by molecular beam mass spectrometry. The release of H{sub 2}S, HCl, K+, NaCl, COS, and SO{sub 2} has been qualitative and quantitative analysed and correlated with the coal composition. The results show a strong dependence of coal composition and reaction atmosphere on the release of Na-, K-, Cl-, and S-species. Additionally, thermodynamic equilibrium calculations with the software package FactSage 5.4.1 have been undertaken for comparison with the experimental results. (author)

  17. Behavior of mineral matters in Chinese coal ash melting during char-CO{sub 2}/H{sub 2}O gasification reaction

    SciTech Connect

    Xiaojiang Wu; Zhongxiao Zhang; Guilin Piao; Xiang He; Yushuang Chen; Nobusuke Kobayashi; Shigekatsu Mori; Yoshinori Itaya

    2009-05-15

    The typical Chinese coal ash melting behavior during char-CO{sub 2}/H{sub 2}O gasification reaction was studied by using TGA, XRD, and SEM-EDX analysis. It was found that ash melting behavior during char gasification reaction is quite different from that during coal combustion process. Far from the simultaneously ash melting behavior during coal combustion, the initial melting behavior of ash usually occurs at a middle or later stage of char-CO{sub 2}/H{sub 2}O reaction because of endothermic reaction and more reactivity of char gasification reaction as compared with that of mineral melting reactions in ash. In general, the initial melting temperature of ash is as low as 200-300 K below the deformation temperature (T{sub def}) of ash with ASTM test. The initial molten parts in ash are mainly caused by iron bearing minerals such as wustite and iron-rich ferrite phases under gasification condition. Along with the proceeding of ash melting, the melting behavior appears to be accelerated by the presence of calcium to form eutectic mixtures in the FeO-SiO{sub 2}-Al{sub 2}O{sub 3} and CaO-SiO{sub 2}-Al{sub 2}O{sub 3} system. The different states of iron are the dominant reason for different melting behaviors under gasification and combustion conditions. Even under both reducing conditions, the ash fusion temperature (AFT) of coal under char-CO{sub 2} reaction is about 50-100 K lower than that under char-H{sub 2}O reaction condition. The main reason of that is the higher content of CO under char-CO{sub 2} reaction, which can get a lower ratio of Fe{sup 3+}/{Sigma}Fe in NaO-Al{sub 2}O{sub 3}-SiO{sub 2}-FeO melts. 38 refs., 8 figs., 4 tabs.

  18. Coking properties of coal under pressure and their influence on moving-bed gasification. Final report

    SciTech Connect

    Lancet, M.S.; Curran, G.P.; Sim, F.A.

    1982-08-01

    The coking properties of seven bituminous coals, including three Eastern US coals, one Midwestern US coal, a Western US coal and two from the UK were studied with respect to the possible utilization of these coals in moving bed gasifier systems. Complete physical, chemical and petrographic analyses were obtained for each coal in addition to the highly specialized CCDC simulated gasifier coking test data. The effects of total pressure, hydrogen partial pressure, heating rate and the addition of gob and tar on the fluidity and swelling properties of each coal was studied. Samples of each coal were shock heated under pressure to simulate coking in the top of a Lurgi gasifier. The resultant cokes were tested for various physical properties and the product yields were determined. Gas release patterns during pressurized pyrolysis were obtained in several instances. The data obtained in this work should provide a valuable data base for future gasifier feedstock evaluation programs.

  19. Gasification: A Cornerstone Technology

    SciTech Connect

    Gary Stiegel

    2008-03-26

    NETL is a leader in the science and technology of gasification - a process for the conversion of carbon-based materials such as coal into synthesis gas (syngas) that can be used to produce clean electrical energy, transportation fuels, and chemicals efficiently and cost-effectively using domestic fuel resources. Gasification is a cornerstone technology of 21st century zero emissions powerplants

  20. Gasification: A Cornerstone Technology

    ScienceCinema

    Gary Stiegel

    2016-07-12

    NETL is a leader in the science and technology of gasification - a process for the conversion of carbon-based materials such as coal into synthesis gas (syngas) that can be used to produce clean electrical energy, transportation fuels, and chemicals efficiently and cost-effectively using domestic fuel resources. Gasification is a cornerstone technology of 21st century zero emissions powerplants

  1. Theoretical analysis of the coupling effect for the seepage field, stress field, and temperature field in underground coal gasification

    SciTech Connect

    Yang, L.H.

    2005-10-01

    In this article, the derivative control equations of the simultaneous mathematical models on the temperature field, stress field of coal and rock mass, and the seepage field of retort gases in the gasification panel were established. The finite element form of the three-fields coupling problem for gas-solid solutions by means of a six-node triangular element was deduced. The numerical analysis software for three-fields coupling was developed. Combined with the calculation example, the mechanism of the thermodynamic effect was illustrated. The impact of the heating effect on the measured value and the simulated value of the seepage field, stress field, and displacement field was discussed and analyzed at length.

  2. Advanced treatment of biologically pretreated coal gasification wastewater by a novel integration of heterogeneous catalytic ozonation and biological process.

    PubMed

    Zhuang, Haifeng; Han, Hongjun; Jia, Shengyong; Hou, Baolin; Zhao, Qian

    2014-08-01

    Advanced treatment of biologically pretreated coal gasification wastewater (CGW) was investigated employing heterogeneous catalytic ozonation integrated with anoxic moving bed biofilm reactor (ANMBBR) and biological aerated filter (BAF) process. The results indicated that catalytic ozonation with the prepared catalyst (i.e. MnOx/SBAC, sewage sludge was converted into sludge based activated carbon (SBAC) which loaded manganese oxides) significantly enhanced performance of pollutants removal by generated hydroxyl radicals. The effluent of catalytic ozonation process was more biodegradable and less toxic than that in ozonation alone. Meanwhile, ANMBBR-BAF showed efficient capacity of pollutants removal in treatment of the effluent of catalytic ozonation at a shorter reaction time, allowing the discharge limits to be met. Therefore, the integrated process with efficient, economical and sustainable advantages was suitable for advanced treatment of real biologically pretreated CGW.

  3. Impact of high external circulation ratio on the performance of anaerobic reactor treating coal gasification wastewater under thermophilic condition.

    PubMed

    Jia, Shengyong; Han, Hongjun; Zhuang, Haifeng; Hou, Baolin; Li, Kun

    2015-09-01

    A laboratory-scale external circulation anaerobic reactor (ECAR) was developed to treat actual coal gasification wastewater. The external circulation ratio (R) was selected as the main operating variable for analysis. From the results, with the hydraulic retention time of 50h, pH > 8.0 and R of 3, the COD, total phenols, volatile phenol and NH4(+)-N removal efficiencies were remarkably increased to 10 ± 2%, 22 ± 5%, 18 ± 1%, and -1 ± 2%, respectively. Besides, increasing R resulted in more transformation from bound extracellular polymeric substances (EPS) to free EPS in the liquid and the particle size distribution of anaerobic granular sludge accumulated in the middle size range of 1.0-2.5mm. Results showed the genus Saccharofermentans dominanted in the ECAR and the bacterial community shift was observed at different external circulation ratio, influencing the pollutants removal profoundly.

  4. Toxicity of granular activated carbon treated coal gasification water as determined by the Microtox test and Escherichia coli.

    PubMed

    Makino, Y; Adams, J C; McTernan, W F

    1986-01-01

    The Microtox assay and various parameters (growth, ATP concentration and electrochemical detection) of Escherichia coli were used to assess the toxicity of various levels of granular activated carbon treated coal gasification process water. The generation time of E. coli was statistically significantly slower at the level of 50 percent treatment than any other level of treatment. No differences were seen for ATP concentration per cell or in the electrochemical detection methods for any level treatment. There was a very high correlation between total organic carbon removal by GAC treatment and reduction in toxicity as measured by the Microtox system. However, even the treated water which had 91 percent of the TOC removed was still highly toxic.

  5. Bioaugmentation of biological contact oxidation reactor (BCOR) with phenol-degrading bacteria for coal gasification wastewater (CGW) treatment.

    PubMed

    Fang, Fang; Han, Hongjun; Zhao, Qian; Xu, Chunyan; Zhang, Linghan

    2013-12-01

    This study was conducted to evaluate the performance of the biological contact oxidation reactor (BCOR) treating coal gasification wastewater (CGW) after augmented with phenol degrading bacteria (PDB). The PDB were isolated with phenol, 4-methyl phenol, 3,5-dimethyl phenol and resorcinol as carbon resources. Much of the refractory phenolic compounds were converted into easily-biodegradable compounds in spite of low TOC removal. The bioaugmentation with PDB significantly enhanced the removal of COD, total phenols (TP) and NH3-N, with efficiencies from 58% to 78%, 66% to 80%, and 5% to 25%, respectively. In addition, the augmented BCOR exhibited strong recovery capability in TP and COD removal while recovery of NH3-N removal needed longer time. Microbial community analysis revealed that the PDB presented as dominant populations in the bacteria consortia, which in turn determined the overall performance of the system.

  6. Advanced treatment of biologically pretreated coal gasification wastewater by a novel integration of heterogeneous Fenton oxidation and biological process.

    PubMed

    Xu, Peng; Han, Hongjun; Zhuang, Haifeng; Hou, Baolin; Jia, Shengyong; Xu, Chunyan; Wang, Dexin

    2015-04-01

    Laboratorial scale experiments were conducted in order to investigate a novel system integrating heterogeneous Fenton oxidation (HFO) with anoxic moving bed biofilm reactor (ANMBBR) and biological aerated filter (BAF) process on advanced treatment of biologically pretreated coal gasification wastewater (CGW). The results indicated that HFO with the prepared catalyst (FeOx/SBAC, sewage sludge based activated carbon (SBAC) which loaded Fe oxides) played a key role in eliminating COD and COLOR as well as in improving the biodegradability of raw wastewater. The surface reaction and hydroxyl radicals (OH) oxidation were the mechanisms for FeOx/SBAC catalytic reaction. Compared with ANMBBR-BAF process, the integrated system was more effective in abating COD, BOD5, total phenols (TPs), total nitrogen (TN) and COLOR and could shorten the retention time. Therefore, the integrated system was a promising technology for engineering applications.

  7. Advanced treatment of biologically pretreated coal gasification wastewater by a novel integration of catalytic ultrasound oxidation and membrane bioreactor.

    PubMed

    Jia, Shengyong; Han, Hongjun; Zhuang, Haifeng; Xu, Peng; Hou, Baolin

    2015-01-01

    Laboratorial scale experiments were conducted to investigate a novel system integrating catalytic ultrasound oxidation (CUO) with membrane bioreactor (CUO-MBR) on advanced treatment of biologically pretreated coal gasification wastewater. Results indicated that CUO with catalyst of FeOx/SBAC (sewage sludge based activated carbon (SBAC) which loaded Fe oxides) represented high efficiencies in eliminating TOC as well as improving the biodegradability. The integrated CUO-MBR system with low energy intensity and high frequency was more effective in eliminating COD, BOD5, TOC and reducing transmembrane pressure than either conventional MBR or ultrasound oxidation integrated MBR. The enhanced hydroxyl radical oxidation, facilitation of substrate diffusion and improvement of cell enzyme secretion were the mechanisms for CUO-MBR performance. Therefore, the integrated CUO-MBR was the promising technology for advanced treatment in engineering applications.

  8. LWA demonstration applications using Illinois coal gasification slag. Phase 2, [Quarterly] technical report, December 1, 1993--February 28, 1994

    SciTech Connect

    Choudhry, V.; Steck, P.

    1994-06-01

    The objectives of this program are to demonstrate the feasibility of producing ultra-lightweight aggregates (ULWA) , from solid residues (slag) generated during the gasification of Illinois coals, and to test the products as substitutes for conventional aggregates produced by pyroprocessing of perlite ores. During this reporting period, major accomplishments were the selection of mix designs and test methods for preparation of specimens of expanded slag for testing in precast applications (Task 3) and construction aggregate applications (Task 4). In addition, characterization data (Task 1) were,analyzed, and evaluation of the expanded slag products as substitutes for conventional ULWAs (Task 2) was completed. Potential applications that were identified are: (1) Loose fill insulation; Insulating concrete (roof, floor, and walls); Precast products (blocks and rooftiles). Experimental work during the project is focused on these applications.

  9. Production of Jet Fuels from Coal Derived Liquids. Volume 7. GPGP Jet Fuels Production Program. Evaluation of Technical Uncertainties for Producing Jet Fuels from Liquid By-Products of the Great Plains Gasification Plant

    DTIC Science & Technology

    1989-01-01

    AFWAL-TR-87-2042 VOLUME VII PRODUCTION OF JET FUELS FROM COAL DERIVED LIQUIDS I VOLUME VII -- GPGP JET FUELS PRODUCTION PROGRAM -- EVALUATION OF o...from Coal Derived Liquids, Vol VII - GPGP Jet Fuels Production Program - Evaluation of Technical Uncertainties for Producing Jet Fuels from Liquid By...potential of jet fuel production from the liquid by-product streams produced by the gasification of lignite at the Great Plains Gasification Plant ( GPGP

  10. The stability of arsenic and selenium compounds that were retained in limestone in a coal gasification atmosphere.

    PubMed

    Díaz-Somoano, M; López-Antón, M A; Huggins, F E; Martínez-Tarazona, M R

    2010-01-15

    The aim of this work was to evaluate the stability of arsenic and selenium species retained in a lime/limestone mixture obtained by using limestone as a sorbent for gas cleaning in a coal gasification atmosphere. It was found that the stability of arsenic and selenium species produced by the gas-solid reactions with lime/limestone may be affected by their exposure to air and by their contact with water. The results confirm the conclusions of a previous work in which Ca(AsO(2))(2) and CaSe was postulated as the products of the reaction between the arsenic and selenium species present in a coal gasification atmosphere with lime/limestone. Moreover it was proved that the compounds (Ca(AsO(2))(2) and CaSe) may undergo transformations when the sorbents post-retention are stored or disposed of in air. From the results obtained by XAFS it was possible to identify the Ca(3)(AsO(4))(2) produced by the oxidation of the Ca(AsO(2))(2) on the sorbent surface. The XAFS results for selenium showed that the CaSe formed on the sorbent was transformed to form several species, but mainly elemental Se. These changes in the speciation of arsenic and selenium may explain the behavior of the sorbent post-retention during the water solubility test. Although the selenium compounds and the products that may originate from their decomposition in water are not toxic, in the case of arsenic, species like Ca(AsO(2))(2) and Ca(3)(AsO(4))(2) may lixiviate, and generate toxic arsenic compounds in solution that could pose a risk when the sorbent is finally disposed of.

  11. Combined compressed air storage-low BTU coal gasification power plant

    DOEpatents

    Kartsounes, George T.; Sather, Norman F.

    1979-01-01

    An electrical generating power plant includes a Compressed Air Energy Storage System (CAES) fueled with low BTU coal gas generated in a continuously operating high pressure coal gasifier system. This system is used in coordination with a continuously operating main power generating plant to store excess power generated during off-peak hours from the power generating plant, and to return the stored energy as peak power to the power generating plant when needed. The excess coal gas which is produced by the coal gasifier during off-peak hours is stored in a coal gas reservoir. During peak hours the stored coal gas is combined with the output of the coal gasifier to fuel the gas turbines and ultimately supply electrical power to the base power plant.

  12. Regional-scale geomechanical impact assessment of underground coal gasification by coupled 3D thermo-mechanical modeling

    NASA Astrophysics Data System (ADS)

    Otto, Christopher; Kempka, Thomas; Kapusta, Krzysztof; Stańczyk, Krzysztof

    2016-04-01

    Underground coal gasification (UCG) has the potential to increase the world-wide coal reserves by utilization of coal deposits not mineable by conventional methods. The UCG process involves combusting coal in situ to produce a high-calorific synthesis gas, which can be applied for electricity generation or chemical feedstock production. Apart from its high economic potentials, UCG may induce site-specific environmental impacts such as fault reactivation, induced seismicity and ground subsidence, potentially inducing groundwater pollution. Changes overburden hydraulic conductivity resulting from thermo-mechanical effects may introduce migration pathways for UCG contaminants. Due to the financial efforts associated with UCG field trials, numerical modeling has been an important methodology to study coupled processes considering UCG performance. Almost all previous UCG studies applied 1D or 2D models for that purpose, that do not allow to predict the performance of a commercial-scale UCG operation. Considering our previous findings, demonstrating that far-field models can be run at a higher computational efficiency by using temperature-independent thermo-mechanical parameters, representative coupled simulations based on complex 3D regional-scale models were employed in the present study. For that purpose, a coupled thermo-mechanical 3D model has been developed to investigate the environmental impacts of UCG based on a regional-scale of the Polish Wieczorek mine located in the Upper Silesian Coal Basin. The model size is 10 km × 10 km × 5 km with ten dipping lithological layers, a double fault and 25 UCG reactors. Six different numerical simulation scenarios were investigated, considering the transpressive stress regime present in that part of the Upper Silesian Coal Basin. Our simulation results demonstrate that the minimum distance between the UCG reactors is about the six-fold of the coal seam thickness to avoid hydraulic communication between the single UCG

  13. Results of Phase 1 postburn drilling and coring, Rocky Mountain 1 Underground Coal Gasification Site, Hanna Basin, Wyoming

    SciTech Connect

    Lindblom, S.R.; Covell, J.R.; Oliver, R.L.

    1990-09-01

    The Rocky Mountain 1 (RM1) Underground Coal Gasification (UCG) test consisted of two different module configurations: the controlled retracting injection point (CRIP) and elongated linked well (ELW) configurations. The postburn coring of the RM1 UCG site was designed in two phases to fulfill seven objectives outlined in the Western Research Institute's (WRI) annual project plan for 1988--1989. The seven objectives were to (1) delineate the areal extent of the cavities, (2) identify the extent of roof collapse, (3) obtain samples of all major cavity rock types, (4) characterize outflow channels and cavity stratigraphy, (5) characterize the area near CRIP points and ignition points, (6) further define the structural geology of the site, and (7) identify the vertical positioning of the horizontal process wells within the coal seam. Phase 1 of the coring was completed in the summer of 1989 and served to partially accomplish all seven objectives. In relation to the seven objectives, WRI determined that (1) the ELW cavity extends farther to the west and the CRIP cavity was located 5--10 feet farther to the south than anticipated; (2) roof collapse was contained within unit A in both modules; (3) samples of all major rock types were recovered; (4) insufficient data were obtained to characterize the outflow channels, but cavity stratigraphy was well defined; (5) bore holes near the CRIP points and ignition point did not exhibit characteristics significantly different from other bore holes in the cavities; (6) a fault zone was detected between VIW=1 and VIW-2 that stepped down to the east; and (7) PW-1 was only 7--12 feet below the top of the coal seam in the eastern part of the ELW module area; and CIW-1 was located 18--20 feet below the top of the coal seam in the CRIP module area. 7 refs., 7 figs., 1 tab.

  14. Kinetic models comparison for steam gasification of coal/biomass blend chars.

    PubMed

    Xu, Chaofen; Hu, Song; Xiang, Jun; Yang, Haiping; Sun, Lushi; Su, Sheng; Wang, Baowen; Chen, Qindong; He, Limo

    2014-11-01

    The non-isothermal thermogravimetric method (TGA) was applied to different chars produced from lignite (LN), sawdust (SD) and their blends at the different mass ratios in order to investigate their thermal reactivity under steam atmosphere. Through TGA analysis, it was determined that the most prominent interaction between sawdust and lignite occurred at the mass ratio of sawdust/lignite as 1:4, but with further dose of more sawdust into its blends with lignite, the positive interaction deteriorated due to the agglomeration and deactivation of the alkali mineral involved in sawdust at high steam gasification temperature. Through systematic comparison, it could be observed that the random pore model was the most suitable among the three gas-solid reaction models adopted in this research. Finally, rational kinetic parameters were reached from these gas-solid reaction models, which provided a basis for design and operation of the realistic system of co-gasification of lignite and sawdust in this research.

  15. Effect of tar fractions from coal gasification on nickel-yttria stabilized zirconia and nickel-gadolinium doped ceria solid oxide fuel cell anode materials

    NASA Astrophysics Data System (ADS)

    Lorente, E.; Berrueco, C.; Millan, M.; Brandon, N. P.

    2013-11-01

    The allowable tar content in gasification syngas is one of the key questions for the exploitation of the full potential of fuel cell concepts with integrated gasification systems. A better understanding of the interaction between tars and the SOFC anodes which leads to carbon formation and deposition is needed in order to design systems where the extent of gas cleaning operations is minimized. Model tar compounds (toluene, benzene, naphthalene) have been used in experimental studies to represent those arising from biomass/coal gasification. However, the use of toluene as a model tar overestimates the negative impact of a real gasification tar on SOFC anode degradation associated with carbon formation. In the present work, the effect of a gasification tar and its distillation fractions on two commercially available fuel cell anodes, Ni/YSZ (yttria stabilized zirconia) and Ni/CGO (gadolinium doped ceria), is reported. A higher impact of the lighter tar fractions was observed, in terms of more carbon formation on the anodes, in comparison with the whole tar sample. The characterization of the recovered tars after contact with the anode materials revealed a shift towards a heavier molecular weight distribution, reinforcing the view that these fractions have reacted on the anode.

  16. Conceptual design and assessments of a coal gasification commercial demonstration plant. Volume V. Assessments and guidelines

    SciTech Connect

    Not Available

    1980-10-01

    This volume contains additional technical and environmental assessment data for all three gasification processes. This report contains the task reports that were produced to establish the facility design, the facility design criteria issued by TVA, and the Gas Cost Guideline which defines the method used to calculate gas cost. Also included are sketches of various structures of the facility which were used for estimating the cost of the facility.

  17. Analysis of the organic contaminants in the condensate produced in the in situ underground coal gasification process.

    PubMed

    Smoliński, Adam; Stańczyk, Krzysztof; Kapusta, Krzysztof; Howaniec, Natalia

    2013-01-01

    Addressing the environmental risks related to contamination of groundwater with the phenolics, benzene, toluene, ethyl benzene, xylene (BTEX) and polycyclic aromatic hydrocarbons (PAHs), which might be potentially released from the underground coal gasification (UCG) under adverse hydrogeological and/or operational conditions, is crucial in terms of wider implementation of the process. The aim of this study was to determine the main organic pollutants present in the process condensate generated during the UCG trial performed on hard coal seam in the Experimental Mine 'Barbara', Poland; 8,933 L of condensate was produced in 813 h of experiment duration (including 456 h of the post-process stage) with average phenolics, BTEX and PAH concentrations of 576,000, 42.3 and 1,400.5 μg/L, respectively. The Hierarchical Clustering Analysis was used to explore the differences and similarities between the samples. The sample collected during the first 48 h of the process duration was characterized by the lowest phenanthrene, anthracene, fluoranthene and pyrene contents, high xylene content and the highest concentrations of phenolics, benzene, toluene and ethyl benzene. The samples collected during the stable operation of the UCG process were characterized by higher concentrations of naphthalene, acenaphthene, fluorene, phenanthrene, anthracene, fluoranthene, pyrene, benzo(a)anthracene, chrysene, while in the samples acquired in the post-process stage the lowest concentrations of benzene, toluene, naphthalene, acenaphthene and fluorene were observed.

  18. Production of Jet Fuels from Coal Derived Liquids. Volume 3. Jet Fuels Potential of Liquid By-Products from the Great Plains Gasification Project

    DTIC Science & Technology

    1988-05-01

    Gasification Plant ( GPGP ) near Beulah, North Dakota, gasifies 14,000 tons of lignite coal per day to produce about 145 MMscf/ day of synthetic natural gas. In...contracts, which expire in 1989, the GPGP may cover its operating costs by producing SNG alone; however, diversification of the product slate by...possibility is of considerable interest to the Department of Energy, the proprietor of GPGP since the 1985 withdrawal of private industry from the project

  19. Slurry pumping techniques for feeding high-pressure coal gasification reactors

    NASA Technical Reports Server (NTRS)

    Bair, W. G.; Tarman, P. B.

    1977-01-01

    Operating experience in pumping coal and coal char slurries at pressures up to 1500 psig is discussed. The design specifications for the mixing tanks, pumps, piping, and slurry heaters are given along with pressure drop and minimum flow velocity data on water-lignite slurries.

  20. Advanced technology applications for second and third generation coal gasification systems. Appendix

    NASA Technical Reports Server (NTRS)

    Bradford, R.; Hyde, J. D.; Mead, C. W.

    1980-01-01

    Sixteen coal conversion processes are described and their projected goals listed. Tables show the reactants used, products derived, typical operating data, and properties of the feed coal. A history of the development of each process is included along with a drawing of the chemical reactor used.

  1. Gasification. 2nd. ed.

    SciTech Connect

    Christopher Higman; Maarten van der Burgt

    2008-02-15

    This book covers gasification as a comprehensive topic, covering its many uses, from refining, to natural gas, to coal. It provides an overview of commercial processes and covers applications relevant to today's demands. The new edition is expanded and provides more detail on the integration issues for current generation, state-of-the-art Integrated Gasification Combined Cycles (IGCC); CO{sub 2} capture in the IGCC context addressing the issues of pre-investment and retrofitting as well as defining what the term 'CO{sub 2} capture ready' might mean in practice; issues of plant reliability, availability and maintainability (RAM) including as evaluation of feedback from existing plants; implementation of fuel cell technology in IGCC concepts. Contents are: Introduction; The Thermodynamics of Gasification; The Kinetics of Gasification and Reactor Theory; Feedstocks and Feedstock Characteristics; Gasification Processes; Practical Issues; Applications; Auxiliary Technologies; Economics, environmental, and Safety Issues; Gasification and the Future. 5 apps.

  2. The role of catalyst precursor anions in coal gasification. Third quarterly report

    SciTech Connect

    Abotsi, G.M.K.

    1992-08-28

    The aims of the proposed project are to enrich our understanding of the roles of various aqueous soluble catalyst precursor anions on the surface electrical properties of coal and to ascertain the influence of the surface charge on the adsorption, dispersion, and activities of calcium and potassium. These goals will be achieved by impregnating a North Dakota lignite (PSOC 1482) and its demineralized derivative with calcium or potassium catalyst precursors containing acetate (CH{sub 3}COO{sup {minus}}), chloride (Cl{sup {minus}}), nitrate (NO{sub 3}{sup {minus}}), sulfate (SO{sub 4}{sup 2{minus}}), and carbonate (CO{sub 3}{sup 2{minus}}) anions. Catalyst loading will be conducted under well-controlled conditions of solution pH and ionic strength. In the last quarter, the surface charge properties of the coal was determined as a function of acetate (CH{sub 3}COO{sup {minus}}), chloride (Cl{sup {minus}}), nitrate (NO{sup 3}{sup {minus}}), carbonate (CO{sub 3}{sup 2{minus}}) or sulfate (SO{sub 4}{sup 2{minus}})concentration using the respective potassium salts of these anions. In general, low anion concentrations (10{sup {minus}3} or 10{sup {minus}2} mol/L) had little effect on the zeta potentials of the coals. However, the surface charge densities of the coal become less negative at 10-1 mol/L of the nitrate, carbonate or sulfate anions. These trends suggest that the surface charge density of the coal is controlled by the adsorption of potassium ions (K{sup +}) onto the coal particles. The net negative charge on the coal panicles creates a repulsive force between the anions and the coal surface and prevents the anions from exerting any significant effect on the coal`s electrokinetic properties.

  3. Highly Selective H2 Separation Zeolite Membranes for Coal Gasification Membrane Reactor Applications

    SciTech Connect

    Mei Hong; Richard Noble; John Falconer

    2007-09-24

    Zeolite membranes are thermally, chemically, and mechanically stable. They also have tunable molecular sieving and catalytic ability. These unique properties make zeolite membrane an excellent candidate for use in catalytic membrane reactor applications related to coal conversion and gasification, which need high temperature and high pressure range separation in chemically challenging environment where existing technologies are inefficient or unable to operate. Small pore, good quality, and thin zeolite membranes are needed for highly selective H2 separation from other light gases (CO2, CH4, CO). However, current zeolite membranes have either too big zeolite pores or a large number of defects and have not been successful for H2 separation from light gases. The objective of this study is to develop zeolite membranes that are more suitable for H2 separation. In an effort to tune the size of zeolite pores and/or to decrease the number of defects, medium-pore zeolite B-ZSM-5 (MFI) membranes were synthesized and silylated. Silylation on B-ZSM-5 crystals reduced MFI-zeolite pore volume, but had little effect on CO2 and CH4 adsorption. Silylation on B-ZSM-5 membranes increased H2 selectivity both in single component and in mixtures with CO2, CH4, or N2. Single gas and binary mixtures of H2/CO2 and H2/CH4 were permeated through silylated B-ZSM-5 membranes at feed pressures up to 1.7 MPa and temperatures up to 773 K. For one B-ZSM-5 membrane after silylation, the H2/CO2 separation selectivity at 473 K increased from 1.4 to 37, whereas the H2/CH4 separation selectivity increased from 1.6 to 33. Hydrogen permeance through a silylated BZSM-5 membrane was activated with activation energy of {approx}10 kJ/mol, but the CO2 and CH4 permeances decreased slightly with temperature in both single gas and in mixtures. Therefore, the H2 permeance and H2/CO2 and H2/CH4 separation selectivities increased with temperature. At 673 K, the H2 permeance was 1.0x10-7 mol{center_dot}m-2{center

  4. Highly Selective H2 Separation Zeolite Membranes for Coal Gasification Membrane Reactor Applications

    SciTech Connect

    Mei Hong; Richard D. Noble; John L. Falconer

    2006-09-24

    Zeolite membranes are thermally, chemically, and mechanically stable. They also have tunable molecular sieving and catalytic ability. These unique properties make zeolite membrane an excellent candidate for use in catalytic membrane reactor applications related to coal conversion and gasification, which need high temperature and high pressure range separation in chemically challenging environment where existing technologies are inefficient or unable to operate. Small pore, good quality, and thin zeolite membranes are needed for highly selective H{sub 2} separation from other light gases (CO{sub 2}, CH{sub 4}, CO). However, zeolite membranes have not been successful for H{sub 2} separation from light gases because the zeolite pores are either too big or the membranes have a large number of defects. The objective of this study is to develop zeolite membranes that are more suitable for H{sub 2} separation. In an effort to tune the size of zeolite pores and/or to decrease the number of defects, medium-pore zeolite B-ZSM-5 (MFI) membranes were synthesized and silylated. Silylation on B-ZSM-5 crystals reduced MFI-zeolite pore volume, but had little effect on CO{sub 2} and CH{sub 4} adsorption. Silylation on B-ZSM-5 membranes increased H{sub 2} selectivity both in single component and in mixtures with CO{sub 2}CO{sub 2}, CH{sub 4}, or N2. Single gas and binary mixtures of H{sub 2}/CO{sub 2} and H{sub 2}/CH{sub 4} were separated through silylated B-ZSM-5 membranes at feed pressures up to 1.7 MPa and temperatures up to 773 K. For one BZSM-5 membrane after silylation, the H2/CO{sub 2} separation selectivity at 473 K increased from 1.4 to 37, whereas the H{sub 2}/CH{sub 4} separation selectivity increased from 1.6 to 33. Hydrogen permeance through a silylated B-ZSM-5 membrane was activated, but the CO{sub 2} and CH4 permeances decreased slightly with temperature in both single gas and in mixtures. Therefore, the H{sub 2} permeance and H{sub 2}/CO{sub 2} and H{sup 2} /CH{sub 4

  5. Low/medium-Btu coal-gasification assessment of central plant for the city of Philadelphia, Pennsylvania

    SciTech Connect

    Not Available

    1981-02-01

    The objective of this study is to assess the technical and economic feasibility of producing, distributing, selling, and using coal gas for industrial applications in Philadelphia. From the 15 sites considered, the Philadelphia Gas Works and Riverside sites were considered excellent candidates. Early in the gasifier selection study it was decided that the level of risk associated with the gasification process should be minimal. It was therefore determined that the process should be selected from those commercially proven. The following processes were considered: Lurgi, KT, Winkler, and Wellman-Galusha. A retrofit study was carried out to assess the impact on users having to switch from oil or natural gas to low or medium Btu gas. Medium Btu gas was selected in order to service many users with gas having generally useful combustion characteristics. Between the Lurgi and KT processes (which are competitive in terms of capital costs), the KT process shows a lower operating cost and is more flexible in terms of coal feed selection. In addition, the Lurgi (and the Galusha) gasifiers produce tars, phenols, and ammonia. Effective removal of these by-produces adds to the complexity and operating inconvenience of the overall process. Therefore, the KT process (which is unique in its ability to gasify many coals) was selected. The potential range of gas costs compares favorably with No. 6 fuel oil as an energy source. Although there exists an element of risk and uncertainty which must be bounded carefully during the next phase of the study, there also exists some potential for reducing the rather conservative cost estimate which represents the high case.

  6. Low/medium Btu coal gasification assessment of central plant for the City of Philadelphia, Pennsylvania. Executive summary

    SciTech Connect

    Not Available

    1981-02-01

    From the 15 sites considered, the Philadelphia Gas Works and Riverside sites were considered excellent candidates. Early in the study it was decided that the level of risk associated with the gasification process should be minimal. It was therefore determined that the process should be selected from those commercially proven. The following processes were considered: Lurgi, Koppers-Totzek, Winkler, and Wellman-Galusha. From past experience and knowledge of the characteristics of each gasifier, a list of advantages and disadvantages of each process was formulated. The Galusha process offered the least capital and operating costs for low Btu gas (approximately 150 Btu per cu ft), and the KT and Lurgi emerged as the better processes for medium Btu gas (approximately 300 Btu per cu ft). A study was carried out to assess the impact on users having to switch from oil or natural gas to low or medium Btu gas. Medium Btu gas was selected in order to service many users with gas having generally useful combustion characteristics. For the production of 20 billion Btu per day two gasifiers are required, each gasifying about 500 tons of coal per day. Between the Lurgi and KT processes (which are competitive in terms of capital costs), the KT process shows a lower operating cost and is more flexible in terms of coal feed selection. In addition, the Lurgi (and the Galusha) gasifiers produce tars, phenols, and ammonia. Effective removal of these by-products adds to the complexity and operating inconvenience of the overall process. Therefore, the KT process (which is unique in its ability to gasify many coals) was selected. It is probable that most users would perfer to install dual fuel burners and retain some fuel oil storage capability.

  7. Development of high energy density fuels from mild gasification of coal

    SciTech Connect

    Greene, Marvin

    1991-12-01

    METC has concluded that MCG technology has the potential to simultaneously satisfy the transportation and power generation fuel needs in the most cost-effective manner. MCG is based on low temperature pyrolysis, a technique known to the coal community for over a century. Most past pyrolysis developments were aimed at maximizing the liquids yield which results in a low quality tarry product requiring significant and capital intensive upgrading. By properly tailoring the pyrolysis severity to control the liquid yield-liquid quality relationship, it has been found that a higher quality distillate-boiling liquid can be readily skimmed'' from the coal. The resultant liquids have a much higher H/C ratio than conventional pyrolytic tars and therefore can be hydroprocessed at lower cost. These liquids are also extremely enriched in l-, 2-, and 3-ring aromatics. The co-product char material can be used in place of coal as a pulverized fuel (pf) for power generation in a coal combustor. In this situation where the original coal has a high sulfur content, the MCG process can be practiced with a coal-lime mixture and the calcium values retained on the char can tie up the unconverted coal sulfur upon pf combustion of the char. Lime has also been shown to improve the yield and quality of the MCG liquids.

  8. Development of high energy density fuels from mild gasification of coal. Final report

    SciTech Connect

    Not Available

    1991-12-01

    METC has concluded that MCG technology has the potential to simultaneously satisfy the transportation and power generation fuel needs in the most cost-effective manner. MCG is based on low temperature pyrolysis, a technique known to the coal community for over a century. Most past pyrolysis developments were aimed at maximizing the liquids yield which results in a low quality tarry product requiring significant and capital intensive upgrading. By properly tailoring the pyrolysis severity to control the liquid yield-liquid quality relationship, it has been found that a higher quality distillate-boiling liquid can be readily ``skimmed`` from the coal. The resultant liquids have a much higher H/C ratio than conventional pyrolytic tars and therefore can be hydroprocessed at lower cost. These liquids are also extremely enriched in l-, 2-, and 3-ring aromatics. The co-product char material can be used in place of coal as a pulverized fuel (pf) for power generation in a coal combustor. In this situation where the original coal has a high sulfur content, the MCG process can be practiced with a coal-lime mixture and the calcium values retained on the char can tie up the unconverted coal sulfur upon pf combustion of the char. Lime has also been shown to improve the yield and quality of the MCG liquids.

  9. Ceramic filters systems -- Necessary equipment for combined cycles based on coal gasification?

    SciTech Connect

    Wedel, G. von; Kalthoff, U.

    1994-12-31

    An overview about the development of a hot gas filter technology arranging ceramic candles in a different way compared to competing technologies is shown. This technology has been developed executing an extended research program on PFBC (Pressurized Fluidized Bed Combustion). The same technology is used in gasification applications. The paper describes the benefits resulting from using ceramic candle filters in such processes and describes the available technology. Test results and different configurations using the same basic principles of the filtration process will be shown.

  10. The role of catalyst precursor anions in coal gasification. Fifth quarterly report

    SciTech Connect

    Abotsi, G.M.K.

    1993-04-01

    The aims of the proposed project are to enrich our understanding of the roles of various aqueous soluble catalyst precursor anions on the surface electrical properties of coal and to ascertain the influence of the surface charge on the adsorption, dispersion, and activities of calcium and potassium. These goals will be achieved by impregnating a demineralized North Dakota lignite (PSOC 1482) with calcium or potassium catalyst precursors containing acetate (CH{sub 3}COO{sup {minus}}), chloride (Cl{sup {minus}}), nitrate (NO{sub 3}{sup {minus}}), sulfate (SO{sub 4}{sup 2{minus}}), and carbonate (CO{sub 3}{sup 2{minus}}) anions. Demineralization of the coal has been completed. In the past quarter, the effects of chloride anion on the surface charge properties of the demineralized coal has been studied using calcium or potassium chlorides. Like the compounds investigated previously, increasing anion concentrations produce less negative charge on the coal surface through the interaction of calcium or potassium ions with the surface. To date, Fourier transform infrared studied aimed at an understanding of the interaction between the metal ions (Ca{sup 2+} or {sup K+}) and the coal surface oxygen functionality has not been very informative, most probably due to the high infrared absorption by coal. For this reason, we have procured a resin, Amberlite IRC-50, with carboxylic surface functionality (RCOOH, from Rohm and Haas Company) to be used for metal ion adsorption and the FTIR studies. We hope the similarity between the surface functionality on this resin and coal will provide insight on the mechanism of metal uptake by coal.

  11. Energy, Environmental, and Economic Analyses of Design Concepts for the Co-Production of Fuels and Chemicals with Electricity via Co-Gasification of Coal and Biomass

    SciTech Connect

    Eric Larson; Robert Williams; Thomas Kreutz; Ilkka Hannula; Andrea Lanzini; Guangjian Liu

    2012-03-11

    The overall objective of this project was to quantify the energy, environmental, and economic performance of industrial facilities that would coproduce electricity and transportation fuels or chemicals from a mixture of coal and biomass via co-gasification in a single pressurized, oxygen-blown, entrained-flow gasifier, with capture and storage of CO{sub 2} (CCS). The work sought to identify plant designs with promising (Nth plant) economics, superior environmental footprints, and the potential to be deployed at scale as a means for simultaneously achieving enhanced energy security and deep reductions in U.S. GHG emissions in the coming decades. Designs included systems using primarily already-commercialized component technologies, which may have the potential for near-term deployment at scale, as well as systems incorporating some advanced technologies at various stages of R&D. All of the coproduction designs have the common attribute of producing some electricity and also of capturing CO{sub 2} for storage. For each of the co-product pairs detailed process mass and energy simulations (using Aspen Plus software) were developed for a set of alternative process configurations, on the basis of which lifecycle greenhouse gas emissions, Nth plant economic performance, and other characteristics were evaluated for each configuration. In developing each set of process configurations, focused attention was given to understanding the influence of biomass input fraction and electricity output fraction. Self-consistent evaluations were also carried out for gasification-based reference systems producing only electricity from coal, including integrated gasification combined cycle (IGCC) and integrated gasification solid-oxide fuel cell (IGFC) systems. The reason biomass is considered as a co-feed with coal in cases when gasoline or olefins are co-produced with electricity is to help reduce lifecycle greenhouse gas (GHG) emissions for these systems. Storing biomass-derived CO

  12. Nitrite accumulation performance of aerobic MBBR treating Lurgi coal gasification waste water by adjusting pollutant load and DO concentration.

    PubMed

    Li, Hui-Qiang; Han, Hong-Jun

    2015-01-01

    An aerobic moving bed biofilm reactor (MBBR) was adopted to treat Lurgi coal gasification waste water (LCGW) in about 10 months. The pollutant load and dissolve oxygen (DO) concentration were adjusted by trying to maximize the accumulation of [Formula: see text] in the MBBR for LCGW treatment. The highest [Formula: see text] accumulation proportion [Formula: see text] was 73.9%, but was not stable with influent chemical oxygen demand (COD) and DO concentrations of around 1000 and 1.5 mg/L, respectively. Around 1500 mg/L of influent COD concentration and 1.5 mg/L of DO concentration were proper operation conditions for the aerobic MBBR to achieve relatively stable [Formula: see text] accumulation, with [Formula: see text] ratio at 53% and [Formula: see text] ratio at just 4.3% in the effluent. More specifically, free ammonia concentration and DO concentration affected [Formula: see text] accumulation much more obvious than phenols concentration. The activity and quantity of nitrifying bacteria growth in suspended sludge and biofilm of the MBBR were monitored simultaneously to explain the variations of [Formula: see text] accumulation performance under different operation conditions. An aerobic moving bed biofilm reactor (MBBR) was adopted to treat Lurgi coal gasification waste water (LCGW)in about 10 months. The pollutant load and dissolve oxygen (DO) concentration were adjusted by trying to maximize the accumulation of NO(−)(2)−N in the MBBR for LCGW treatment. The highest NO(−)(2)−N accumulation proportion(NO(−)(2)−Neffluent/TN effluent) was 73.9%, but was not stable with influent chemical oxygen demand (COD) and DO concentrations of around 1000 and 1.5 mg/L, respectively. Around 1500 mg/L of influent COD concentration and 1.5 mg/L of DO concentration were proper operation conditions for the aerobic MBBR to achieve relatively stable NO(−)(2)−N accumulation,with NO(−)(2)−N/TN ratio at 53% and NO(-)(3)−N/TN ratio at just 4.3% in the

  13. Mutagenic and toxic activity of environmental effluents from underground coal gasification experiments.

    PubMed

    Timourian, H; Felton, J S; Stuermer, D H; Healy, S; Berry, P; Tompkins, M; Battaglia, G; Hatch, F T; Thompson, L H; Carrano, A V; Minkler, J; Salazar, E

    1982-01-01

    Using bacterial bioassays, we have screened for the presence of mutagens and toxins in extracts from groundwater, and in tar from product gas, at the sites of two Lawrence Livermore National Laboratory (LLNL) in situ experiments: Hoe Creek II and Hoe Creek III. The sites exhibited different potential biological hazards, suggesting that different gasification processes may represent different human health concerns. We found that mutagens are present in groundwater, persist for at least 2 yr after gasification has been terminated, and show a change in activity with time-possibly in parallel with changes in chemical composition. Preliminary evidence suggests that the mutagens in groundwater are quinoline and aniline derivatives, while the toxins in groundwater may be phenolic compounds. In tar from the product gas, the organic bases and neutrals were found to be genotoxic in both bacterial and mammalian cells; the neutral compounds appear to be the major mutagenic health hazards. Neutral compounds constitute most of the tar (85-97 wt%) and were mutagenic in both the bacterial and mammalian cell assays. Tar in the gas stream may be a problem for the aboveground environment if gas escapes through fractures in the overburden. Because it is mutagenic and induces chromosomal damage to mammalian cells, the tar may represent a disposal problem as well. However, it is difficult to assess tar quantitatively as a health hazard because its mutagenic activity is low, possibly due to contaminants in the neutral fraction that act to suppress mutagenicity.

  14. Heterogeneous kinetics of coal gasification. Quarterly technical progress report, 1 April 1983-30 June 1983

    SciTech Connect

    Calo, J.M.; Ganapathi, R.

    1983-01-01

    In the current quarterly technical progress report we present data and results on transient kinetic studies of the steam-char reaction system for activated coconut and lignite chars. These experiments were conducted in a fashion similar to the previous char-CO/sub 2/ studies, under approximately the same experimental conditions. The two principal product species, H/sub 2/ and CO, were monitored using the automatic mass programming system developed especially for this project. In order to perform the steam-char experiments, the original apparatus was modified by the addition of a steam generation/condensate removal system. The steam-char reaction system, being somewhat more complex than the CO/sub 2/-char reaction system, was modeled with a six-parameter, elementary kinetic scheme. The ''effective'' active site concentrations determined from the steam gasification data were of the same order of magnitude, and behaved in a similar fashion, to those obtained for the CO/sub 2/ gasification studies. The implications of this result are briefly discussed. 21 refs., 23 figs., 2 tabs.

  15. Computer models and simulations of IGCC power plants with Canadian coals

    SciTech Connect

    Zheng, L.; Furimsky, E.

    1999-07-01

    In this paper, three steady state computer models for simulation of IGCC power plants with Shell, Texaco and BGL (British Gas Lurgi) gasifiers will be presented. All models were based on a study by Bechtel for Nova Scotia Power Corporation. They were built by using Advanced System for Process Engineering (ASPEN) steady state simulation software together with Fortran programs developed in house. Each model was integrated from several sections which can be simulated independently, such as coal preparation, gasification, gas cooling, acid gas removing, sulfur recovery, gas turbine, heat recovery steam generation, and steam cycle. A general description of each process, model's overall structure, capability, testing results, and background reference will be given. The performance of some Canadian coals on these models will be discussed as well. The authors also built a computer model of IGCC power plant with Kellogg-Rust-Westinghouse gasifier, however, due to limitation of paper length, it is not presented here.

  16. Coal gasification system with a modulated on/off control system

    DOEpatents

    Fasching, George E.

    1984-01-01

    A modulated control system is provided for improving regulation of the bed level in a fixed-bed coal gasifier into which coal is fed from a rotary coal feeder. A nuclear bed level gauge using a cobalt source and an ion chamber detector is used to detect the coal bed level in the gasifier. The detector signal is compared to a bed level set point signal in a primary controller which operates in proportional/integral modes to produce an error signal. The error signal is modulated by the injection of a triangular wave signal of a frequency of about 0.0004 Hz and an amplitude of about 80% of the primary deadband. The modulated error signal is fed to a triple-deadband secondary controller which jogs the coal feeder speed up or down by on/off control of a feeder speed change driver such that the gasifier bed level is driven toward the set point while preventing excessive cycling (oscillation) common in on/off mode automatic controllers of this type. Regulation of the bed level is achieved without excessive feeder speed control jogging.

  17. Study on the effect of heat treatment and gasification on the carbon structure of coal chars and metallurgical cokes using fourier transform Raman spectroscopy

    SciTech Connect

    S. Dong; P. Alvarez; N. Paterson; D.R. Dugwell; R. Kandiyoti

    2009-03-15

    Differences in the development of carbon structures between coal chars and metallurgical cokes during high-temperature reactions have been investigated using Raman spectroscopy. These are important to differentiate between different types of carbons in dust recovered from the top gas of the blast furnace. Coal chars have been prepared from a typical injectant coal under different heat-treatment conditions. These chars reflected the effect of peak temperature, residence time at peak temperature, heating rate and pressure on the evolution of their carbon structures. The independent effect of gasification on the development of the carbon structure of a representative coal char has also been studied. A similar investigation has also been carried out to study the effect of heat-treatment temperature (from 1300 to 2000{sup o}C) and gasification on the carbon structure of a typical metallurgical coke. Two Raman spectral parameters, the intensity ratio of the D band to the G band (I{sub D}/I{sub G}) and the intensity ratio of the valley between D and G bands to the G band (I{sub V}/I{sub G}), have been found useful in assessing changes in carbon structure. An increase in I{sub D}/I{sub G} indicates the growth of basic graphene structural units across the temperature range studied. A decrease in I{sub V}/I{sub G} appears to suggest the elimination of amorphous carbonaceous materials and ordering of the overall carbon structure. The Raman spectral differences observed between coal chars and metallurgical cokes are considered to result from the difference in the time-temperature history between the raw injectant coal and the metallurgical coke and may lay the basis for differentiation between metallurgical coke fines and coal char residues present in the dust carried over the top of the blast furnace. 41 refs., 17 figs., 3 tabs.

  18. CO{sub 2} and H{sub 2}O gasification kinetics of a coal char in the presence of methane

    SciTech Connect

    Zhi-qiang Sun; Jin-hu Wu; Dongke Zhang

    2008-07-15

    The kinetics of CO{sub 2} and H{sub 2}O gasification of a Chinese coal char in the presence of methane has been studied using a thermogravimetric analyzer (TGA) in the temperature range from 1173 to 1273 K. It was observed that the rate of carbon conversion increased with an increasing temperature and decreased with an increasing CH{sub 4} concentration. The rate of carbon conversion during the gasification of the char experienced a maximum without the presence of methane but decreased continuously with carbon conversion in the presence of methane. Carbon deposition from CH{sub 4} cracking reduced the overall rate of carbon conversion during gasification, but this effect was reduced as the temperature and concentration of CO{sub 2} or H{sub 2}O were increased. A gas-solid reaction shrinking core model was developed and applied to the char-CH{sub 4}-CO{sub 2}/H{sub 2}O systems. The experimental results were used to determine the kinetic parameters. The model predictions compared favorably to the measured data. The overall carbon conversion rate has been shown to be a combination of carbon gasification, by CO{sub 2} or H{sub 2}O, respectively, and methane cracking. 11 refs., 12 figs., 2 tabs.

  19. Utilization of lightweight materials made from coal gasification slags. Quaterly report, March 1, 1997--May 30, 1997

    SciTech Connect

    1998-12-31

    The integrated-gasification combined-cycle (IGCC) process is an emerging technology that utilizes coal for power generation and production of chemical feedstocks. However, the process generates large amounts of solid waste, consisting of vitrified ash (slag) and some unconverted carbon. In previous projects, Praxis investigated the utilization of {open_quotes}as-generated{close_quotes} slags for a wide variety of applications in road construction, cement and concrete production, agricultural applications, and as a landfill material. From these studies, we found that it would be extremely difficult for {open_quotes}as-generated{close_quotes} slag to find large-scale acceptance in the marketplace even at no cost because the materials it could replace were abundantly available at very low cost. It was further determined that the unconverted carbon, or char, in the slag is detrimental to its utilization as sand or fine aggregate. It became apparent that a more promising approach would be to develop a variety of value-added products from slag that meet specific industry requirements. This approach was made feasible by the discovery that slag undergoes expansion and forms a lightweight material when subjected to controlled heating in a kiln at temperatures between 1400 and 1700{degrees}F. These results confirmed the potential for using expanded slag as a substitute for conventional lightweight aggregates (LWA). The technology to produce lightweight and ultra-lightweight aggregates (ULWA) from slag was subsequently developed by Praxis with funding from the Electric Power Research Institute (EPRI), Illinois Clean Coal Institute (ICCI), and internal resources. The major objectives of the subject project are to demonstrate the technical and economic viability of commercial production of LWA and ULWA from slag and to test the suitability of these aggregates for various applications.

  20. Ground-water contamination at an inactive coal and oil gasification plant site, Gas Works Park, Seattle, Washington

    USGS Publications Warehouse

    Turney, G.L.; Goerlitz, D.F.

    1989-01-01

    Gas Works Park, in Seattle, Washington, is located on the site of a coal and oil gasification plant that ceased operation in 1956. During operation, many types of wastes, including coal, tar, and oil, accumulated on site. The park soil is presently (1986) contaminated with compounds such as polynuclear aromatic hydrocarbons, volatile organic compounds, trace metals, and cyanide. Analyses of water samples from a network of observation wells in the park indicate that these compounds are also present in the groundwater. Polynuclear aromatic hydrocarbons and volatile organic compounds were identified in groundwater samples in concentrations as large as 200 mg/L. Concentrations of organic compounds were largest where groundwater was in contact with a nonaqueous phase liquid in the soil. Concentrations in groundwater were much smaller where no nonaqueous phase liquid was present, even if the groundwater was in contact with contaminated soils. This condition is attributed to weathering processes at the site, such as dissolution, volatilization, and biodegradation. Soluble, volatile, low-molecular-weight organic compounds are preferentially dissolved from the nonaqueous phase liquid into the groundwater. Where no nonaqueous phase liquid is present, only stained soils containing relatively insoluble, high-molecular-weight compounds remain; therefore, contaminant concentrations in the groundwater are much smaller. Concentrations of organic contaminants in the soils may still remain large. Values of specific conductance were as large as 5,280 microsiemens/cm, well above a background of 242 microsiemens/cm, suggesting large concentrations of minerals in the groundwater. Trace metal concentrations, however , were generally < 0.010 mg/L, and below limits of US EPA drinking water standards. Cyanide was present in groundwater samples from throughout the park, ranging in concentration from 0.01 to 8.6 mg/L. (Author 's abstract)