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Sample records for zk60 magnesium alloy

  1. Effect of intermediate annealing on the microstructure and mechanical property of ZK60 magnesium alloy produced by twin roll casting and hot rolling

    SciTech Connect

    Chen, Hongmei; Zang, Qianhao; Yu, Hui; Zhang, Jing; Jin, Yunxue

    2015-08-15

    Twin roll cast (designated as TRC in short) ZK60 magnesium alloy strip with 3.5 mm thickness was used in this paper. The TRC ZK60 strip was multi-pass rolled at different temperatures, intermediate annealing heat treatment was performed when the thickness of the strip changed from 3.5 mm to 1 mm, and then continued to be rolled until the thickness reached to 0.5 mm. The effect of intermediate annealing during rolling process on microstructure, texture and room temperature mechanical properties of TRC ZK60 strip was studied by using OM, TEM, XRD and electronic universal testing machine. The introduction of intermediate annealing can contribute to recrystallization in the ZK60 sheet which was greatly deformed, and help to reduce the stress concentration generated in the rolling process. Microstructure uniformity and mechanical properties of the ZK60 alloy sheet were also improved; in particular, the room temperature elongation was greatly improved. When the TRC ZK60 strip was rolled at 300 °C and 350 °C, the room temperature elongation of the rolled sheet with 0.5 mm thickness which was intermediate annealed during the rolling process was increased by 95% and 72% than that of no intermediate annealing, respectively. - Highlights: • Intermediate annealing was introduced during hot rolling process of twin roll cast ZK60 alloy. • Intermediate annealing can contribute to recrystallization and reduce the stress concentration in the deformed ZK60 sheet. • Microstructure uniformity and mechanical properties of the ZK60 sheet were improved, in particular, the room temperature elongation. • The elongation of the rolled ZK60 sheet after intermediate annealed was increased by 95% and 72% than that of no intermediate annealing.

  2. In Vitro Corrosion and Cytocompatibility of ZK60 Magnesium Alloy Coated with Hydroxyapatite by a Simple Chemical Conversion Process for Orthopedic Applications

    PubMed Central

    Wang, Bing; Huang, Ping; Ou, Caiwen; Li, Kaikai; Yan, Biao; Lu, Wei

    2013-01-01

    Magnesium and its alloys—a new class of degradable metallic biomaterials—are being increasingly investigated as a promising alternative for medical implant and device applications due to their advantageous mechanical and biological properties. However, the high corrosion rate in physiological environments prevents the clinical application of Mg-based materials. Therefore, the objective of this study was to develop a hydroxyapatite (HA) coating on ZK60 magnesium alloy substrates to mediate the rapid degradation of Mg while improving its cytocompatibility for orthopedic applications. A simple chemical conversion process was applied to prepare HA coating on ZK60 magnesium alloy. Surface morphology, elemental compositions, and crystal structures were characterized using scanning electron microscopy, energy dispersive spectroscopy, and X-ray diffraction, respectively. The corrosion properties of samples were investigated by immersion test and electrochemical test. Murine fibroblast L-929 cells were harvested and cultured with coated and non-coated ZK60 samples to determine cytocompatibility. The degradation results suggested that the HA coatings decreased the degradation of ZK60 alloy. No significant deterioration in compression strength was observed for all the uncoated and coated samples after 2 and 4 weeks’ immersion in simulated body fluid (SBF). Cytotoxicity test indicated that the coatings, especially HA coating, improved cytocompatibility of ZK60 alloy for L929 cells. PMID:24300096

  3. Effect of thermal treatment on the bio-corrosion and mechanical properties of ultrafine-grained ZK60 magnesium alloy.

    PubMed

    Choi, H Y; Kim, W J

    2015-11-01

    The combination of solid solution heat treatments and severe plastic deformation by high-ratio differential speed rolling (HRDSR) resulted in the formation of an ultrafine-grained microstructure with high thermal stability in a Mg-5Zn-0.5Zr (ZK60) alloy. When the precipitate particle distribution was uniform in the matrix, the internal stresses and dislocation density could be effectively removed without significant grain growth during the annealing treatment (after HRDSR), leading to enhancement of corrosion resistance. When the particle distribution was non-uniform, rapid grain growth occurred in local areas where the particle density was low during annealing, leading to development of a bimodal grain size distribution. The bimodal grain size distribution accelerated corrosion by forming a galvanic corrosion couple between the fine-grained and coarse-grained regions. The HRDSR-processed ZK60 alloy with high thermal stability exhibited high corrosion resistance, high strength and high ductility, and excellent superplasticity, which allow the fabrication of biodegradable magnesium devices with complicated designs that have a high mechanical integrity throughout the service life in the human body. PMID:26275491

  4. Effect of thermal treatment on the bio-corrosion and mechanical properties of ultrafine-grained ZK60 magnesium alloy.

    PubMed

    Choi, H Y; Kim, W J

    2015-11-01

    The combination of solid solution heat treatments and severe plastic deformation by high-ratio differential speed rolling (HRDSR) resulted in the formation of an ultrafine-grained microstructure with high thermal stability in a Mg-5Zn-0.5Zr (ZK60) alloy. When the precipitate particle distribution was uniform in the matrix, the internal stresses and dislocation density could be effectively removed without significant grain growth during the annealing treatment (after HRDSR), leading to enhancement of corrosion resistance. When the particle distribution was non-uniform, rapid grain growth occurred in local areas where the particle density was low during annealing, leading to development of a bimodal grain size distribution. The bimodal grain size distribution accelerated corrosion by forming a galvanic corrosion couple between the fine-grained and coarse-grained regions. The HRDSR-processed ZK60 alloy with high thermal stability exhibited high corrosion resistance, high strength and high ductility, and excellent superplasticity, which allow the fabrication of biodegradable magnesium devices with complicated designs that have a high mechanical integrity throughout the service life in the human body.

  5. Microstructure, in vitro corrosion and cytotoxicity of Ca-P coatings on ZK60 magnesium alloy prepared by simple chemical conversion and heat treatment.

    PubMed

    Li, Kaikai; Wang, Bing; Yan, Biao; Lu, Wei

    2013-09-01

    Magnesium alloys are potential biodegradable materials for biomedical application. But their poor corrosion resistance may result in premature failure of implants. In this study, to solve this problem, Ca-P coatings were prepared on ZK60 magnesium alloy by a simple chemical conversion process and heat treatment. Surface characterization showed that a flake-like Dicalcium phosphate dihydrate (DCPD) (CaHPO₄·2H₂O) coating was formed on ZK60 alloy by the chemical conversion process. DCPD transformed into Dicalcium phosphate anhydrous (DCPa) (CaHPO₄) and Ca₂P₂O₇ after heat treatment. Results of potentiodynamic polarization showed the corrosion potential of ZK60 was increased from -1666 mV to -1566 mV with DCPD coating, while -1515 mV was obtained after heat treatment. The corrosion current density of ZK60 was measured to be reduced from 35 µA/cm² to 3.5 µA/cm² with DCPD coating, while a further reduction to 1 µA/cm² was observed after heat treatment. This indicated that the coatings improved the substrate corrosion resistance significantly, and apparently, the heat-treated coating had a higher corrosion resistance. Immersion test demonstrated that both the coatings could provide protection for the substrate and the heat-treated coating could induce deposition of bone-like apatite. Cytotoxicity evaluation revealed that none of the samples induced toxicity to L-929 cells after 1- and 3-day culture. The cytocompatibility of ZK60 was improved by the coatings, with the following sequence: uncoated ZK60 < DCPD-coated ZK60 < heat-treated coating.

  6. Effect of current density on the microstructure and corrosion resistance of microarc oxidized ZK60 magnesium alloy.

    PubMed

    You, Qiongya; Yu, Huijun; Wang, Hui; Pan, Yaokun; Chen, Chuanzhong

    2014-09-01

    The application of magnesium alloys as biomaterials is limited by their poor corrosion behavior. Microarc oxidation (MAO) treatment was used to prepare ceramic coatings on ZK60 magnesium alloys in order to overcome the poor corrosion resistance. The process was conducted at different current densities (3.5 and 9.0 A/dm(2)), and the effect of current density on the process was studied. The microstructure, elemental distribution, and phase composition of the MAO coatings were characterized by scanning electron microscopy, energy-dispersive x-ray spectrometry, and x-ray diffraction, respectively. The increment of current density contributes to the increase of thickness. A new phase Mg2SiO4 was detected as the current density increased to 9.0 A/dm(2). A homogeneous distribution of micropores could be observed in the coating produced at 3.5 A/dm(2), while the surface morphology of the coating formed at 9.0 A/dm(2) was more rough and apparent microcracks could be observed. The coating obtained at 3.5 A/dm(2) possessed a better anticorrosion behavior. PMID:25280850

  7. The n-MAO/EPD bio-ceramic composite coating fabricated on ZK60 magnesium alloy using combined micro-arc oxidation with electrophoretic deposition

    NASA Astrophysics Data System (ADS)

    Xiong, Ying; Lu, Chao; Wang, Chao; Song, Renguo

    2014-12-01

    A bio-ceramic composite coating was fabricated on ZK60 magnesium (Mg) alloy using combined micro-arc oxidation (MAO) with electrophoretic deposition (EPD) technique. The MAO coating as the basal layer was produced in alkaline electrolyte with (n-MAO coating) and without (MAO coating) the addition of CeO2 and ZrO2 nano-particles, respectively. A hydroxyapatite (HA) coating as the covering layer was deposited on the n-MAO coating to improve the biological properties of the coating (n-MAO/EPD composite coating). The morphology and phase composition of three treated coatings were investigated by scanning electron microscope (SEM) and X-ray diffraction (XRD). The corrosion resistance of these coatings was evaluated with potentiodynamic polarization tests and immersion tests in simulated body fluid (SBF) at 36.5 ± 0.5 °C. The XRD spectra showed that the CeO2 and ZrO2 peaks can be collected in the n-MAO coating, and HA particles exists in the n-MAO/EPD composite coating. The results of corrosion tests indicated that the n-MAO/EPD composite coating owned increased bioactivity and long-term protective ability compared with the MAO coating and the n-MAO coating. Thus Mg alloy coated with the n-MAO/EPD composite coating should be more suited as biodegradable bone implants.

  8. Corrosion resistance enhancement of magnesium ZK60/SiC composite by Nd:YAG laser cladding

    SciTech Connect

    Yue, T.M.; Wang, A.H.; Man, H.C.

    1999-01-08

    Magnesium-based metal matrix composites (MMCs) which possess high specific stiffness and strength are attractive in applications where it is advantageous to employ low density structural materials, such as in aerospace, automotive and sports industries. However, it is well known that magnesium is one of the most active structural metals, and is usually susceptible to galvanic corrosion when in contact with other materials, especially, in wet and salt-laden environments. The corrosion is enhanced when an additional phase is added to magnesium alloys because most of the magnesium/reinforcement systems are electrochemically unstable. Previous investigations have revealed that high power laser surface treatment is an efficient way to improve the corrosion resistance of magnesium alloys and their composite materials, without resulting in significant adverse effects on the properties of the bulk materials. In the present study, laser cladding of an Al-Si eutectic alloy on magnesium ZK60/SiC composite was performed using a multiwave Nd:YAG laser. In order to avoid excessive oxidation, argon shielding gas was blown directly into the laser-generated molten pool instead of using a vacuum condition.

  9. Influences of current density on tribological characteristics of ceramic coatings on ZK60 Mg alloy by plasma electrolytic oxidation.

    PubMed

    Wu, Xiaohong; Su, Peibo; Jiang, Zhaohua; Meng, Song

    2010-03-01

    Current density is a key factor of plasma electrolytic oxidation process. Its influences on structure, mechanical, and tribological characteristics of ceramic coatings on ZK60 Mg alloy by pulsed bipolar microplasma oxidation in Na(3)PO(4) solution were studied in this paper. Thickness, structure, composition, mechanical property, and tribological characteristics of the coatings were studied by eddy current coating thickness gauge, scanning electron microscope (SEM), X-ray diffraction (XRD), nanoindentation measurements, and ball-on-disk friction testing. The results show that all the coatings prepared under different current densities are composed of MgO phase. The amount of MgO phase, thickness and friction coefficient of the coatings increased with the increasing current density. Among three ceramic coatings produced under three current densities, the coating produced under the current density of 7 A/dm(2) got the highest nanohardness and lowest wear rate with the value of 1.7 GPa and 1.27 x 10(-5) mm(3)/Nm.

  10. Nitride Nanoparticle Addition to Beneficially Reinforce Hybrid Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Paramsothy, Muralidharan; Chan, Jimmy; Kwok, Richard; Gupta, Manoj

    2013-02-01

    This study is aimed at understanding the function of two nitride nanoparticles regarding altering the mechanical properties of hybrid magnesium alloys in relation to nanoparticle-matrix reactivity. Nitride nanoparticles were selected for reinforcement purposes due to the affinity between magnesium and nitrogen (in parallel with the well-known magnesium-oxygen affinity). AZ91/ZK60A and AZ31/AZ91 hybrid magnesium alloys were reinforced with AlN and Si3N4 nanoparticles (respectively) using solidification processing followed by hot extrusion. Each nitride nanocomposite exhibited higher tensile strength than the corresponding monolithic hybrid alloy. However, AZ91/ZK60A/AlN exhibited slightly lower tensile ductility than AZ91/ZK60A, while AZ31/AZ91/Si3N4 exhibited higher tensile ductility than AZ31/AZ91. The formation of high strain zones (HSZs) (from particle surfaces inclusive) during tensile deformation as a significant mechanism supporting ductility enhancement was addressed. AZ91/ZK60A/AlN exhibited lower and higher compressive strength and ductility (respectively) compared to AZ91/ZK60A, while AZ31/AZ91/Si3N4 exhibited higher and unchanged compressive strength and ductility (respectively) compared to AZ31/AZ91. Nanograin formation (recrystallization) during room temperature compressive deformation (as a toughening mechanism) in relation to nanoparticle-stimulated nucleation (NSN) ability was also discussed. The beneficial (as well as comparative) effects of the respective nitride nanoparticle on each hybrid alloy are studied in this article.

  11. Deformation behavior and microstructure evolution of wrought magnesium alloys

    NASA Astrophysics Data System (ADS)

    Wang, Shouren; Song, Linghui; Kang, Sukbong; Cho, Jaehyung; Wang, Yingzi

    2013-05-01

    There are many researches on the deformation behavior of wrought magnesium alloys, such as AZ31, AZ80, AZ91, and ZK60 magnesium alloys at different temperatures and strain rates, but few of them focuses on the deformation behavior of AZ41M and ZK60M alloys, especially under the twin-roll casting (TRC) state. Meanwhile, the existing researches only focus on the grain refinement law of the magnesium alloys under deformation conditions, the deformation mechanism has not been revealed yet. The hot compression behavior of AZ41M and ZK60M magnesium alloys under the temperature and strain rate ranges of 250-400 °C and 0.001-1 s-1 are studied by thermal simulation methods using Gleeble 1500 machine and virtual simulation using finite element analysis software. Simulation results show that sine hyperbolic law is the most suitable flow stress model for wider deformation conditions. The most reasonable selected deformation conditions of ZK60M alloy is 350 °C/0.1 s-1 for TRC and 350 °C/1 s-1 for conventional casting (CC), while AZ41M alloy is 300 °C/0.01 s-1 for TRC and 350 °C/0.1 s-1 for CC. Deformation behavior and dynamic recrystallization (DRX) mechanism of them are analyzed at the same deformation conditions. The microstructures of AZ41M and ZK60M alloys are observed at different deformed conditions by optical microscopy (OM) and electron back scatter diffraction (EBSD) and it reveals the flow behavior and deformation mechanism of them. Working harden and work soften contribute to the activation of basal, non-basal slip systems which promote DRX. The proposed research reveals the deformation behavior and mechanism of the AZ41M and ZK 60M magnesium alloys and concludes their optimized deformation parameters and processes and provides a theory basis for their manufacturing and application.

  12. Microstructure-modified biodegradable magnesium alloy for promoting cytocompatibility and wound healing in vitro.

    PubMed

    Lin, Da-Jun; Hung, Fei-Yi; Yeh, Ming-Long; Lui, Truan-Sheng

    2015-10-01

    The microstructure of biomedical magnesium alloys has great influence on anti-corrosion performance and biocompatibility. In practical application and for the purpose of microstructure modification, heat treatments were chosen to provide widely varying microstructures. The aim of the present work was to investigate the influence of the microstructural parameters of an Al-free Mg-Zn-Zr alloy (ZK60), and the corresponding heat-treatment-modified microstructures on the resultant corrosion resistance and biological performance. Significant enhancement in corrosion resistance was obtained in Al-free Mg-Zn-Zr alloy (ZK60) through 400 °C solid-solution heat treatment. It was found that the optimal condition of solid-solution treatment homogenized the matrix and eliminated internal defects; after which, the problem of unfavorable corrosion behavior was improved. Further, it was also found that the Mg ion-release concentration from the modified ZK60 significantly induced the cellular activity of fibroblast cells, revealing in high viability value and migration ability. The experimental evidence suggests that this system can further accelerate wound healing. From the perspective of specific biomedical applications, this research result suggests that the heat treatment should be applied in order to improve the biological performance. PMID:26411444

  13. Surface characterization and cytotoxicity response of biodegradable magnesium alloys.

    PubMed

    Pompa, Luis; Rahman, Zia Ur; Munoz, Edgar; Haider, Waseem

    2015-04-01

    Magnesium alloys have raised an immense amount of interest to many researchers because of their evolution as a new kind of third generation materials. Due to their biocompatibility, density, and mechanical properties, magnesium alloys are frequently reported as prospective biodegradable implant materials. Moreover, magnesium alloys experience a natural phenomenon to biodegrade in aqueous solutions due to its corrosion activity, which is excellent for orthopedic and cardiovascular applications. However, a major concern with such alloys is fast and non-uniform corrosion degradation. Controlling the degradation rate in the physiological environment determines the success of biodegradable implants. In this investigation, three different grades of magnesium alloys: AZ31B, AZ91E and ZK60A were studied for their corrosion resistance and biocompatibility. Scanning electron microscopy, energy dispersive spectroscopy, atomic force microscopy and contact angle meter are used to study surface morphology, chemistry, roughness and wettability, respectively. Additionally, the cytotoxicity of the leached metal ions was evaluated by using a tetrazolium based bio-assay, MTS.

  14. Magnesium silicide intermetallic alloys

    NASA Astrophysics Data System (ADS)

    Li, Gh.; Gill, H. S.; Varin, R. A.

    1993-11-01

    Methods of induction melting an ultra-low-density magnesium silicide (Mg2Si) intermetallic and its alloys and the resulting microstructure and microhardness were studied. The highest quality ingots of Mg2Si alloys were obtained by triple melting in a graphite crucible coated with boron nitride to eliminate reactivity, under overpressure of high-purity argon (1.3 X 105 Pa), at a temperature close to but not exceeding 1105 °C ± 5 °C to avoid excessive evaporation of Mg. After establishing the proper induction-melting conditions, the Mg-Si binary alloys and several Mg2Si alloys macroalloyed with 1 at. pct of Al, Ni, Co, Cu, Ag, Zn, Mn, Cr, and Fe were induction melted and, after solidification, investigated by optical microscopy and quantitative X-ray energy dispersive spectroscopy (EDS). Both the Mg-rich and Si-rich eutectic in the binary alloys exhibited a small but systematic increase in the Si content as the overall composition of the binary alloy moved closer toward the Mg2Si line compound. The Vickers microhardness (VHN) of the as-solidified Mg-rich and Si-rich eutectics in the Mg-Si binary alloys decreased with increasing Mg (decreasing Si) content in the eutectic. This behavior persisted even after annealing for 75 hours at 0.89 pct of the respective eutectic temperature. The Mg-rich eutectic in the Mg2Si + Al, Ni, Co, Cu, Ag, and Zn alloys contained sections exhibiting a different optical contrast and chemical composition than the rest of the eutectic. Some particles dispersed in the Mg2Si matrix were found in the Mg2Si + Cr, Mn, and Fe alloys. The EDS results are presented and discussed and compared with the VHN data.

  15. Hot workability of magnesium alloys

    NASA Astrophysics Data System (ADS)

    Mwembela, Aaron Absalom

    For the alloy AZ91 (Mg-9.OAl-0.7Zn-0.13Mn) die cast specimens were subjected to torsion testing at 150, 180, 240, 300, 420 and 450°C at 0.05 0.5 and 5.0 s--1 The as-cast specimens exhibited hot shortness at 360°C and above; however in that domain, after prior thermomechanical processing (TMP) at 300°C, they showed much improved properties (which were reported along with as-cast properties at 300°C and below). For AZ31-Mn (Mg-3.2Al-1-1Zn-0.34Mn), AZ31 (Mg-2-8Al-0-88Zn-0.01Mn), AZ63 (Mg-5-5Al-2.7Zn-0.34Mn) and ZK60 (Mg-5.7Zn-0.65Zr-O-O1A]), the specimens were subjected to hot torsion testing in the range 180 to 450°C and 0.01, 0.1, and 1.0 s--1. In the temperature range below 300°C flow curves rise to a peak with failure occurring immediately thereafter. Above 300°C the flow curves exhibited a peak and a gradual decline towards steady state. The temperature and strain rate dependence of the strength is described by a sinh-Arrhenius equation with QHW between 125 and 144 kJ/mol; this indicates control by climb in comparison with creep in the range 200--400°C. The alloy strength and activation energy declined in the order AZ63, AZ31-Mn AZ91, AZ31 and ZK60, while ductility increased with decreasing strength. In working of Mg alloys from 150 to 450°C, the flow curves harden to a peak and work soften to a steady state regime above 300°C. At temperatures below 300°C, twinning is observed initially to bring grains into more suitable slip orientations. At high T a substructure develops due to basal and prismatic slip, Forming cells of augmented misorientation first near the grain boundaries and later towards the grain cores. Near the peak, new grains appear along the old boundaries (mantle) as a result of dynamic recrystallization DRX but not in the core of the initial grains. As T rises, the new grains are larger and the mantle broader, enhanced DRX results in higher ductility. At intermediate T, shear bands form through alignment of mantle zones resulting in

  16. Magnesium Alloys and their Applications

    NASA Astrophysics Data System (ADS)

    Kainer, Karl U.

    1999-04-01

    In the recent years there has been a dramatic increase in research activity and also applications of magnesium alloys. The driving force is the growing demand by the automobile industry resulting from the pressure to reduce weight and hence to reduce the fuel consumption. The U.S. car industry incorporates the largest amount of magnesium at the present time. In Europe, Volkswagen had a history of using magnesium in the VW Beetle. Volkswagen, in common with other major car producers has initiated a major research and development programme for advanced magnesium materials. The main emphasis of this book is in the field of general physical metallurgy and alloy development refelcting the need to provide a wider range of alloys both casting and wrought alloys to meet the increasing demands of industry. Other topics are nevertheless well represented such as casting, recycling, joining, corrosion, and surface treatment.

  17. Electrodeposition of magnesium and magnesium/aluminum alloys

    DOEpatents

    Mayer, A.

    1988-01-21

    Electrolytes and plating solutions for use in processes for electroplating and electroforming pure magnesium and alloys of aluminum and magnesium and also electrodeposition processes. An electrolyte of this invention is comprised of an alkali metal fluoride or a quaternary ammonium halide, dimethyl magnesium and/or diethyl magnesium, and triethyl aluminum and/or triisobutyl aluminum. An electrolyte may be dissolved in an aromatic hydrocarbon solvent to form a plating solution. The proportions of the component compounds in the electrolyte are varied to produce essentially pure magnesium or magnesium/aluminum alloys having varying selected compositions.

  18. Electrodeposition of magnesium and magnesium/aluminum alloys

    DOEpatents

    Mayer, Anton

    1988-01-01

    Electrolytes and plating solutions for use in processes for electroplating and electroforming pure magnesium and alloys of aluminum and magnesium and also electrodeposition processes. An electrolyte of this invention is comprised of an alkali metal fluoride or a quaternary ammonium halide, dimethyl magnesium and/or diethyl magnesium, and triethyl aluminum and/or triisobutyl aluminum. An electrolyte may be dissolved in an aromatic hydrocarbon solvent to form a plating solution. The proportions of the component compounds in the electrolyte are varied to produce essentially pure magnesium or magnesium/aluminum alloys having varying selected compositions.

  19. Elastic Properties and Internal Friction of Two Magnesium Alloys at Elevated Temperatures

    SciTech Connect

    Freels, M.; Liaw, P. K.; Garlea, E.; Morrell, J. S.; Radiovic, M.

    2011-06-01

    sample of known geometry, dimensions, and mass. In addition, RUS allows determination of internal friction, or damping, at different frequencies and temperatures. Polycrystalline pure magnesium (Mg) exhibits excellent high damping properties. However, the poor mechanical properties limit the applications of pure Mg. Although alloying can improve the mechanical properties of Mg, the damping properties are reduced with additions of alloying elements. Therefore, it becomes necessary to study and develop Mg-alloys with simultaneous high damping capacity and improved mechanical properties. Moreover, studies involving the high temperature dynamic elastic properties of Mg alloys are limited. In this study, the elastic properties and internal friction of two magnesium alloys were studied at elevated temperatures using RUS. The effect of alloy composition and grain size was investigated. The wrought magnesium alloys AZ31 and ZK60 were employed. Table 1 gives the nominal chemical compositions of these two alloys. The ZK60 alloy is a commercial extruded plate with a T5 temper, i.e. solution-treated at 535 C for two hours, quenched in hot water, and aged at 185 C for 24 hours. The AZ31 alloy is a commercial rolled plate with a H24 temper, i.e. strain hardened and partially annealed.

  20. Corrosion in Magnesium and a Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Akavipat, Sanay

    Magnesium and a magnesium alloy (AZ91C) have been ion implanted over a range of ions energies (50 to 150 keV) and doses (1 x 10('16) to 2 x 10('17) ions/cm('2)) to modify the corrosion properties of the metals. The corrosion tests were done by anodic polarization in chloride -free and chloride-containing aqueous solutions of a borated -boric acid with a pH of 9.3. Anodic polarization measurements showed that some implantations could greatly reduce the corrosion current densities at all impressed voltages and also increased slightly the pitting potential, which indicated the onset of the chloride attack. These improvements in corrosion resistance were caused by boron implantations into both types of samples. However, iron implantations were found to improve only the magnesium alloy. To study the corrosion in more detail, Scanning Auger Microprobe Spectrometer (SAM), Scanning Electron Microscope (SEM) with an X-ray Energy Spectrometry (XES) attachment, and Transmission Electron Microscope (TEM) measurements were used to analyze samples before, after, and at various corrosion stages. In both the unimplanted pure magnesium and AZ91C samples, anodic polarization results revealed that there were three active corrosion stages (Stages A, C, and E) and two passivating stages (Stages B and D). Examination of Stages A and B in both types of samples showed that only a mild, generalized corrosion had occurred. In Stage C of the TD samples, a pitting breakdown in the initial oxide film was observed. In Stage C of the AZ91C samples, galvanic and intergranular attack around the Mg(,17)Al(,12) intermetallic islands and along the matrix grain boundaries was observed. Stage D of both samples showed the formation of a thick, passivating oxygen containing, probably Mg(OH)(,2) film. In Stage E, this film was broken down by pits, which formed due to the presence of the chloride ions in both types of samples. Stages A through D of the unimplanted samples were not seen in the boron or iron

  1. Nondestructive spot test method for magnesium and magnesium alloys

    NASA Technical Reports Server (NTRS)

    Wilson, M. L. (Inventor)

    1973-01-01

    A method for spot test identification of magnesium and various magnesium alloys commonly used in aerospace applications is described. The spot test identification involves color codes obtained when several drops of 3 M hydrochloric acid are placed on the surface to be tested. After approximately thirty seconds, two drops of this reacted acid is transferred to each of two depressions in a spot plate for additions of other chemicals with subsequent color changes indicating magnesium or its alloy.

  2. Imparting passivity to vapor deposited magnesium alloys

    NASA Astrophysics Data System (ADS)

    Wolfe, Ryan C.

    Magnesium has the lowest density of all structural metals. Utilization of low density materials is advantageous from a design standpoint, because lower weight translates into improved performance of engineered products (i.e., notebook computers are more portable, vehicles achieve better gas mileage, and aircraft can carry more payload). Despite their low density and high strength to weight ratio, however, the widespread implementation of magnesium alloys is currently hindered by their relatively poor corrosion resistance. The objective of this research dissertation is to develop a scientific basis for the creation of a corrosion resistant magnesium alloy. The corrosion resistance of magnesium alloys is affected by several interrelated factors. Among these are alloying, microstructure, impurities, galvanic corrosion effects, and service conditions, among others. Alloying and modification of the microstructure are primary approaches to controlling corrosion. Furthermore, nonequilibrium alloying of magnesium via physical vapor deposition allows for the formation of single-phase magnesium alloys with supersaturated concentrations of passivity-enhancing elements. The microstructure and surface morphology is also modifiable during physical vapor deposition through the variation of evaporation power, pressure, temperature, ion bombardment, and the source-to-substrate distance. Aluminum, titanium, yttrium, and zirconium were initially chosen as candidates likely to impart passivity on vapor deposited magnesium alloys. Prior to this research, alloys of this type have never before been produced, much less studied. All of these metals were observed to afford some degree of corrosion resistance to magnesium. Due to the especially promising results from nonequilibrium alloying of magnesium with yttrium and titanium, the ternary magnesium-yttrium-titanium system was investigated in depth. While all of the alloys are lustrous, surface morphology is observed under the scanning

  3. Imparting passivity to vapor deposited magnesium alloys

    NASA Astrophysics Data System (ADS)

    Wolfe, Ryan C.

    Magnesium has the lowest density of all structural metals. Utilization of low density materials is advantageous from a design standpoint, because lower weight translates into improved performance of engineered products (i.e., notebook computers are more portable, vehicles achieve better gas mileage, and aircraft can carry more payload). Despite their low density and high strength to weight ratio, however, the widespread implementation of magnesium alloys is currently hindered by their relatively poor corrosion resistance. The objective of this research dissertation is to develop a scientific basis for the creation of a corrosion resistant magnesium alloy. The corrosion resistance of magnesium alloys is affected by several interrelated factors. Among these are alloying, microstructure, impurities, galvanic corrosion effects, and service conditions, among others. Alloying and modification of the microstructure are primary approaches to controlling corrosion. Furthermore, nonequilibrium alloying of magnesium via physical vapor deposition allows for the formation of single-phase magnesium alloys with supersaturated concentrations of passivity-enhancing elements. The microstructure and surface morphology is also modifiable during physical vapor deposition through the variation of evaporation power, pressure, temperature, ion bombardment, and the source-to-substrate distance. Aluminum, titanium, yttrium, and zirconium were initially chosen as candidates likely to impart passivity on vapor deposited magnesium alloys. Prior to this research, alloys of this type have never before been produced, much less studied. All of these metals were observed to afford some degree of corrosion resistance to magnesium. Due to the especially promising results from nonequilibrium alloying of magnesium with yttrium and titanium, the ternary magnesium-yttrium-titanium system was investigated in depth. While all of the alloys are lustrous, surface morphology is observed under the scanning

  4. LOST FOAM CASTING OF MAGNESIUM ALLOYS

    SciTech Connect

    Han, Qingyou; Dinwiddie, Ralph Barton; Sklad, Philip S; Currie, Kenneth; Abdelrahman, Mohamed; Vondra, Fred; Walford, Graham; Nolan, Dennis J

    2007-01-01

    The lost foam casting process has been successfully used for making aluminum and cast iron thin walled castings of complex geometries. Little work has been carried out on cast magnesium alloys using the lost foam process. The article describes the research activities at Oak Ridge National Laboratory and Tennessee Technological University on lost foam casting of magnesium alloys. The work was focused on castings of simple geometries such as plate castings and window castings. The plate castings were designed to investigate the mold filling characteristics of magnesium and aluminum alloys using an infrared camera. The pate castings were then characterized for porosity distribution. The window castings were made to test the castability of the alloys under lost foam conditions. Significant differences between lost foam aluminum casting and lost foam magnesium casting have been observed.

  5. Impurity control and corrosion resistance of magnesium-aluminum alloy

    SciTech Connect

    Liu, M.; Song, GuangLing

    2013-01-01

    The corrosion resistance of magnesium alloys is very sensitive to the contents of impurity elements such as iron. In this study, a series of diecast AXJ530 magnesium alloy samples were prepared with additions of Mn and Fe. Through a comprehensive phase diagram calculation and corrosion evaluation, the mechanisms for the tolerance limit of Fe in magnesium alloy are discussed. This adds a new dimension to control the alloying impurity in terms of alloying composition design and casting conditions.

  6. Constitutive Modeling of Magnesium Alloy Sheets

    SciTech Connect

    Lee, M. G.; Piao, K.; Wagoner, R. H.; Lee, J. K.; Chung, K.; Kim, H. Y.

    2007-05-17

    Magnesium alloy sheets have unique mechanical properties: high in-plane anisotropy/asymmetry of yield stress and hardening response, which have not been thoroughly studied. The unusual mechanical behavior of magnesium alloys has been understood by the limited symmetry crystal structure of h.c.p metals and thus by deformation twinning. In this paper, the phenomenological continuum plasticity models considering the unusual plastic behavior of magnesium alloy sheet were developed for a finite element analysis. A new hardening law based on two-surface model was developed to consider the general stress-strain response of metal sheets such as Bauschinger effect, transient behavior and the unusual asymmetry. Three deformation modes observed during the continuous tension/compression tests were mathematically formulated with simplified relations between the state of deformation and their histories. In terms of the anisotropy and asymmetry of the initial yield stress, the Drucker-Prager's pressure dependent yield surface was modified to include the anisotropy of magnesium alloys. Also, characterization procedures of material parameters for the constitutive equations were presented and finally the correlation of simulation with measurements was performed to validate the proposed theory.

  7. A lightweight shape-memory magnesium alloy

    NASA Astrophysics Data System (ADS)

    Ogawa, Yukiko; Ando, Daisuke; Sutou, Yuji; Koike, Junichi

    2016-07-01

    Shape-memory alloys (SMAs), which display shape recovery upon heating, as well as superelasticity, offer many technological advantages in various applications. Those distinctive behaviors have been observed in many polycrystalline alloy systems such as nickel titantium (TiNi)–, copper-, iron-, nickel-, cobalt-, and Ti-based alloys but not in lightweight alloys such as magnesium (Mg) and aluminum alloys. Here we present a Mg SMA showing superelasticity of 4.4% at –150°C and shape recovery upon heating. The shape-memory properties are caused by reversible martensitic transformation. This Mg alloy includes lightweight scandium, and its density is about 2 grams per cubic centimeter, which is one-third less than that of practical TiNi SMAs. This finding raises the potential for development and application of lightweight SMAs across a number of industries.

  8. A lightweight shape-memory magnesium alloy.

    PubMed

    Ogawa, Yukiko; Ando, Daisuke; Sutou, Yuji; Koike, Junichi

    2016-07-22

    Shape-memory alloys (SMAs), which display shape recovery upon heating, as well as superelasticity, offer many technological advantages in various applications. Those distinctive behaviors have been observed in many polycrystalline alloy systems such as nickel titantium (TiNi)-, copper-, iron-, nickel-, cobalt-, and Ti-based alloys but not in lightweight alloys such as magnesium (Mg) and aluminum alloys. Here we present a Mg SMA showing superelasticity of 4.4% at -150°C and shape recovery upon heating. The shape-memory properties are caused by reversible martensitic transformation. This Mg alloy includes lightweight scandium, and its density is about 2 grams per cubic centimeter, which is one-third less than that of practical TiNi SMAs. This finding raises the potential for development and application of lightweight SMAs across a number of industries. PMID:27463668

  9. A lightweight shape-memory magnesium alloy

    NASA Astrophysics Data System (ADS)

    Ogawa, Yukiko; Ando, Daisuke; Sutou, Yuji; Koike, Junichi

    2016-07-01

    Shape-memory alloys (SMAs), which display shape recovery upon heating, as well as superelasticity, offer many technological advantages in various applications. Those distinctive behaviors have been observed in many polycrystalline alloy systems such as nickel titantium (TiNi)-, copper-, iron-, nickel-, cobalt-, and Ti-based alloys but not in lightweight alloys such as magnesium (Mg) and aluminum alloys. Here we present a Mg SMA showing superelasticity of 4.4% at -150°C and shape recovery upon heating. The shape-memory properties are caused by reversible martensitic transformation. This Mg alloy includes lightweight scandium, and its density is about 2 grams per cubic centimeter, which is one-third less than that of practical TiNi SMAs. This finding raises the potential for development and application of lightweight SMAs across a number of industries.

  10. An electrolytic process for magnesium and its alloys production

    SciTech Connect

    Sharma, R.

    1996-10-01

    The largest amount of magnesium is used for aluminum-magnesium alloy production. The second largest use is in desulfurization of steel. A magnesium {minus}10 weight percent (w/o) aluminum alloy can also be used in both the above processes. Pure magnesium metal is not of much use for structural purposes. However, a magnesium {minus}10 w/o aluminum alloy melt which is also suitable for structural applications, can be produced as a bottom layer in an electrolytic magnesium production cell using a potassium chloride-magnesium chloride electrolyte at {approximately} 750 C. In this situation, the magnesium production process and the cell can be similar to the aluminum production process and its cell. The magnesium-aluminum alloys can be produced by electrolysis at far less cost than these alloys produced from the respective metals. The process can also be used to produce other magnesium alloys for use in the auto industry at comparatively far less cost. The largest increase in the magnesium usage in the future is going to be only in the magnesium alloys sector.

  11. Method for removing magnesium from aluminum-magnesium alloys with engineered scavenger compound

    SciTech Connect

    Riley, W.D.; Jong, B.W.

    1994-12-31

    The invention relates to a method for removal and production of high purity magnesium from aluminum-magnesium alloys using an engineered scanvenger compound. In particular, the invention relates to a method for removal and production of high purity magnesium from aluminum-magnesium alloys using the engineered scanvenger compound (ESC) lithium titanate (Li2O3TiO2). The removal of magnesium from the aluminum-magnesium alloys is performed at about 600-750 C in a molten salt bath of KCl or KCl-MgCl2 using lithium titanate (Li2O3TiO2) as the engineered scavenger compound (ESC). Electrode deposition of magnesium from the loaded ESC onto a stainless steel electrode is accomplished in a second step, and provides a clean magnesium electrode deposit for recycling. The second step also prepares the ESC for reuse.

  12. Security assessment of magnesium alloys used as biodegradable implant material.

    PubMed

    Sun, X; Cao, Z Y; Liu, J G; Feng, C

    2015-01-01

    The security risk of magnesium alloys used as biodegradable implant material was evaluated in this study. Dose-response assessment was conducted by using toxicological data from authoritative public health agencies (World Health Organization) and assuming 1~3 years of uniform corrosion. Through modification calculation, the tolerable corrosion rate of biodegradable magnesium alloys in vivo was proposed, which theoretically ensured the bio-safety of the degradation products. The tolerable limits corresponding to various component elements in magnesium alloys were considered separately, although there are deficits in the toxicological data of some component elements. The influence of corrosion on the strength of magnesium alloys was evaluated, which would contribute to the rationally utilization of magnesium alloys as degradable implant materials. This study illustrates that not only toxicological calculations but also mechanical performance should be taken into consideration when developing novel degradable metallic implant.

  13. Size Effect on Magnesium Alloy Castings

    NASA Astrophysics Data System (ADS)

    Li, Zhenming; Wang, Qigui; Luo, Alan A.; Zhang, Peng; Peng, Liming

    2016-06-01

    The effect of grain size on tensile and fatigue properties has been investigated in cast Mg alloys of Mg-2.98Nd-0.19Zn (1530 μm) and Mg-2.99Nd-0.2Zn-0.51Zr (41 μm). The difference between RB and push-pull fatigue testing was also evaluated in both alloys. The NZ30K05-T6 alloy shows much better tensile strengths (increased by 246 pct in YS and 159 pct in UTS) and fatigue strength (improved by ~80 pct) in comparison with NZ30-T6 alloy. RB fatigue testing results in higher fatigue strength compared with push-pull fatigue testing, mainly due to the stress/strain gradient in the RB specimen cross section. The material with coarse grains could be hardened more in the cyclic loading condition than in the monotonic loading condition, corresponding to the lower σ f and the higher σ f/ σ b or σ f/ σ 0.2 ratio compared to the materials with fine grains. The fatigue crack initiation sites and failure mechanism are mainly determined by the applied stress/strain amplitude. In LCF, fatigue failure mainly originates from the PSBs within the surface or subsurface grains of the samples. In HCF, cyclic deformation and damage irreversibly caused by environment-assisted cyclic slip is the crucial factor to influence the fatigue crack. The Coffin-Manson law and Basquin equation, and the developed MSF models and fatigue strength models can be used to predict fatigue lives and fatigue strengths of cast magnesium alloys.

  14. CO2 laser welding of magnesium alloys

    NASA Astrophysics Data System (ADS)

    Dhahri, Mohammed; Masse, Jean Eric; Mathieu, J. F.; Barreau, Gerard; Autric, Michel L.

    2000-02-01

    Metallic alloys with a low mass density can be considered to be basic materials in aeronautic and automotive industry. Magnesium alloys have better properties than aluminum alloys in respect of their low density and high resistance to traction. The main problems of magnesium alloy welding are the inflammability, the crack formation and the appearance of porosity during the solidification. The laser tool is efficient to overcome the difficulties of manufacturing by conventional processing. Besides, the laser processing mainly using shielding gases allows an effective protection of the metal against the action of oxygen and a small heat affected zone. In this paper, we present experimental results about 5 kW CO2 laser welding of 4 mm-thick magnesium alloy plates provided by Eurocopter France. The focused laser beam has about 0.15 mm of diameter. We have investigated the following sample: WE43, alloy recommended in aeronautic and space applications, is constituted with Mg, Y, Zr, rare earth. More ductile, it can be used at high temperatures until 250 degrees Celsius for times longer than 5000 hours without effects on its mechanical properties. A sample of RZ5 (French Norm: GZ4TR, United States Norm ZE41) is composed of Mg, Zn, Zr, La, rare earth. This alloy has excellent properties of foundry and it allows to the realization of components with complex form. Also, it has a good resistance and important properties of tightness. The parameters of the process were optimized in the following fields: laser power: 2 to 5 kW, welding speed: 1 to 4.5 m/min, focal position: -3 mm to +3 mm below or on the top of the metal surface, shielding gas: helium with a flow of 10 to 60 l/min at 4 bars. Metallurgical analyses and mechanical control are made (macroscopic structure, microscopic structure, interpretations of the structures and localization of possible defects, analyse phases, chemical composition, hardness, tensile test etc.) to understand the parameters influence of welding

  15. Potential automotive uses of wrought magnesium alloys

    SciTech Connect

    Gaines, L.; Cuenca, R.; Wu, S.; Stodolsky, F. |

    1996-06-01

    Vehicle weight reduction is one of the major means available to improve automotive fuel efficiency. High-strength steels, aluminum (Al), and polymers are already being used to reduce weight significantly, but substantial additional reductions could be achieved by greater use of low-density magnesium (Mg) and its alloys. Mg alloys are currently used in relatively small quantities for auto parts, generally limited to die castings (e.g., housings). Argonne National Laboratory`s Center for Transportation Research has performed a study for the Lightweight Materials Program within DOE`s Office of Transportation Materials to evaluate the suitability of wrought Mg and its alloys to replace steel/aluminum for automotive structural and sheet applications. Mg sheet could be used in body nonstructural and semi-structural applications, while extrusions could be used in such structural applications as spaceframes. This study identifies high cost as the major barrier to greatly increased Mg use in autos. Two technical R and D areas, novel reduction technology and better hot-forming technology, could enable major cost reductions.

  16. Multi-functional magnesium alloys containing interstitial oxygen atoms.

    PubMed

    Kang, H; Choi, H J; Kang, S W; Shin, S E; Choi, G S; Bae, D H

    2016-03-15

    A new class of magnesium alloys has been developed by dissolving large amounts of oxygen atoms into a magnesium lattice (Mg-O alloys). The oxygen atoms are supplied by decomposing titanium dioxide nanoparticles in a magnesium melt at 720 °C; the titanium is then completely separated out from the magnesium melt after solidification. The dissolved oxygen atoms are located at the octahedral sites of magnesium, which expand the magnesium lattice. These alloys possess ionic and metallic bonding characteristics, providing outstanding mechanical and functional properties. A Mg-O-Al casting alloy made in this fashion shows superior mechanical performance, chemical resistance to corrosion, and thermal conductivity. Furthermore, a similar Mg-O-Zn wrought alloy shows high elongation to failure (>50%) at room temperature, because the alloy plastically deforms with only multiple slips in the sub-micrometer grains (<300 nm) surrounding the larger grains (~15 μm). The metal/non-metal interstitial alloys are expected to open a new paradigm in commercial alloy design.

  17. Multi-functional magnesium alloys containing interstitial oxygen atoms

    PubMed Central

    Kang, H.; Choi, H. J.; Kang, S. W.; Shin, S. E.; Choi, G. S.; Bae, D. H.

    2016-01-01

    A new class of magnesium alloys has been developed by dissolving large amounts of oxygen atoms into a magnesium lattice (Mg-O alloys). The oxygen atoms are supplied by decomposing titanium dioxide nanoparticles in a magnesium melt at 720 °C; the titanium is then completely separated out from the magnesium melt after solidification. The dissolved oxygen atoms are located at the octahedral sites of magnesium, which expand the magnesium lattice. These alloys possess ionic and metallic bonding characteristics, providing outstanding mechanical and functional properties. A Mg-O-Al casting alloy made in this fashion shows superior mechanical performance, chemical resistance to corrosion, and thermal conductivity. Furthermore, a similar Mg-O-Zn wrought alloy shows high elongation to failure (>50%) at room temperature, because the alloy plastically deforms with only multiple slips in the sub-micrometer grains (<300 nm) surrounding the larger grains (~15 μm). The metal/non-metal interstitial alloys are expected to open a new paradigm in commercial alloy design. PMID:26976372

  18. Multi-functional magnesium alloys containing interstitial oxygen atoms

    NASA Astrophysics Data System (ADS)

    Kang, H.; Choi, H. J.; Kang, S. W.; Shin, S. E.; Choi, G. S.; Bae, D. H.

    2016-03-01

    A new class of magnesium alloys has been developed by dissolving large amounts of oxygen atoms into a magnesium lattice (Mg-O alloys). The oxygen atoms are supplied by decomposing titanium dioxide nanoparticles in a magnesium melt at 720 °C the titanium is then completely separated out from the magnesium melt after solidification. The dissolved oxygen atoms are located at the octahedral sites of magnesium, which expand the magnesium lattice. These alloys possess ionic and metallic bonding characteristics, providing outstanding mechanical and functional properties. A Mg-O-Al casting alloy made in this fashion shows superior mechanical performance, chemical resistance to corrosion, and thermal conductivity. Furthermore, a similar Mg-O-Zn wrought alloy shows high elongation to failure (>50%) at room temperature, because the alloy plastically deforms with only multiple slips in the sub-micrometer grains (<300 nm) surrounding the larger grains (~15 μm). The metal/non-metal interstitial alloys are expected to open a new paradigm in commercial alloy design.

  19. Corrosion resistant properties of polyaniline acrylic coating on magnesium alloy

    NASA Astrophysics Data System (ADS)

    Sathiyanarayanan, S.; Azim, S. Syed; Venkatachari, G.

    2006-12-01

    The performance of the paint coating based on acrylic-polyaniline on magnesium alloy ZM 21 has been studied by electrochemical impedance spectroscopy in 0.5% NaCl solution. The polyaniline was prepared by chemical oxidative method of aniline with ammonium persulphate in phosphoric acid medium. The phosphate-doped polyaniline was characterized by FTIR and XRD methods. Acrylic paint containing the phosphate-doped polyaniline was prepared and coated on magnesium ZM 21 alloy. The coating was able to protect the magnesium alloy and no base metal dissolution was noted even after 75 days exposure to sodium chloride solution.

  20. Infrared processing of magnesium wrought alloys

    SciTech Connect

    Horton Jr, Joe A; Blue, Craig A; Muth, T; Bowles, Amanda L; Agnew, Sean R

    2005-01-01

    High density infrared (HDI) processing of magnesium alloy sheet allows rapid heat up and cool down and may facilitate a continuous cast/roll process, thereby reducing costs. In a previous study, a plasma arc lamp resulted in an anneal in seconds that compared well to a normal 1 h 500 C anneal. The current study on AZ31 used a bank of quartz infrared lamps both in a lab setting and in a demonstration test at a commercial facility (Manufacturing Sciences, Inc.). Typical reheats and anneals between rolling passes required 2 to 5 minutes for rolling 6 mm sheet down to 1 mm. Tensile tests showed comparable results to normal processing. The near surface microstructure was similar to the center of the sheets. No gross progressive or cumulative effect on mechanical properties was observed from pass to pass. Good surface quality with minimal edge cracking was produced.

  1. Blackening of magnesium alloy using femtosecond laser.

    PubMed

    Shi, Haixia; Cui, Zeqin; Wang, Wenxian; Xu, Bingshe; Gong, Dianqing; Zhang, Wei

    2015-09-01

    Magnesium alloy, a potential structural and biodegradable material, has been increasingly attracting attention. In this paper, two structures with enhanced light absorption on an AZ31B magnesium surface are fabricated by femtosecond laser texturing. Laser power and the number of laser pulses are mainly investigated for darkening effect. After irradiation, surface characteristics are analyzed by a scanning electron microscope equipped with an energy dispersive spectrometer and laser scanning confocal microscope. The darkening effect is investigated by a spectrophotometer with an integrating sphere. Microgroove and stripe structures are obtained, which are covered with homogeneous nanoprotrusions and nanoparticles. The main surface chemical composition after laser ablation is MgO. The optimal light absorption in the visible range (wavelength of 400-800 nm) reaches about 98%, which is significantly improved compared with the untreated surface. The enhanced light absorption is mainly attributed to surface structure. Femtosecond laser surface texturing technology offers potential in the application of stealth technology, airborne devices, and biomedicine.

  2. Blackening of magnesium alloy using femtosecond laser.

    PubMed

    Shi, Haixia; Cui, Zeqin; Wang, Wenxian; Xu, Bingshe; Gong, Dianqing; Zhang, Wei

    2015-09-01

    Magnesium alloy, a potential structural and biodegradable material, has been increasingly attracting attention. In this paper, two structures with enhanced light absorption on an AZ31B magnesium surface are fabricated by femtosecond laser texturing. Laser power and the number of laser pulses are mainly investigated for darkening effect. After irradiation, surface characteristics are analyzed by a scanning electron microscope equipped with an energy dispersive spectrometer and laser scanning confocal microscope. The darkening effect is investigated by a spectrophotometer with an integrating sphere. Microgroove and stripe structures are obtained, which are covered with homogeneous nanoprotrusions and nanoparticles. The main surface chemical composition after laser ablation is MgO. The optimal light absorption in the visible range (wavelength of 400-800 nm) reaches about 98%, which is significantly improved compared with the untreated surface. The enhanced light absorption is mainly attributed to surface structure. Femtosecond laser surface texturing technology offers potential in the application of stealth technology, airborne devices, and biomedicine. PMID:26368903

  3. Constitutive modelling of magnesium alloy sheets under strain path changes

    NASA Astrophysics Data System (ADS)

    Lee, Jinwoo; Lee, Young-Seon; Lee, Myoung-Gyu; Kim, Daeyong

    2016-08-01

    In this study, a continuum-based approach for the description of the plastic hardening behavior of magnesium alloy sheets subjected to non-proportional strain path changes is discussed. The constitutive model is based on an anisotropic distortional yield function combining a stable component and a fluctuating component. The stable component initiates the yield criterion that characterizes the typical strength differential between tension and compression in magnesium alloys at room temperature. The evolution of the fluctuating component is reformulated based on its cubic metal counterpart to represent the deformation nature of magnesium alloys that consist of slip and twin dominant modes. The model is not formulated with a kinematic hardening rule, but it reasonably reproduces complex features of the stress-strain responses under the load reversal in magnesium alloy sheet: i.e., asymmetric hardening behavior under tension and compression, sigmoidal nature of hardening curve during monotonic compression and compression followed by tension, strong anisotropy etc.

  4. Casting Porosity-Free Grain Refined Magnesium Alloys

    SciTech Connect

    Schwam, David

    2013-08-12

    The objective of this project was to identify the root causes for micro-porosity in magnesium alloy castings and recommend remedies that can be implemented in production. The findings confirm the key role played by utilizing optimal gating and risering practices in minimizing porosity in magnesium castings. 

  5. Al-TiH2 Composite Foams Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Prasada Rao, A. K.; Oh, Y. S.; Ain, W. Q.; A, Azhari; Basri, S. N.; Kim, N. J.

    2016-02-01

    The work presented here in describes the synthesis of aluminum based titanium-hydride particulate composite by casting method and its foaming behavior of magnesium alloy. Results obtained indicate that the Al-10TiH2 composite can be synthesized successfully by casting method. Further, results also reveal that closed-cell magnesium alloy foam can be synthesized by using Al-10TiH2 composite as a foaming agent.

  6. Formability Analysis of Magnesium Alloy Sheet Bulging Using FE Simulation

    NASA Astrophysics Data System (ADS)

    Mac Donald, B. J.; Hunt, D.; Yoshihara, S.; Manabe, K.

    2007-05-01

    There is currently much focus on the application of magnesium alloys to automotive structural components. This has arisen due to the positive environmental aspects associated with use of magnesium alloys such as weight reduction and recycling potential. In recent years many researchers have focused on the application of various forming processes to magnesium alloys. Magnesium alloys would seem highly suitable for sheet forming due to high N and r values, however, in application their formability has been inferior to, for example, aluminium alloys. It has thus been concluded that, when dealing with magnesium alloys, it is difficult to predict formability based on material properties. In order to improve formability and forming accuracy when using Mg alloys it is necessary to build a database and inference system which could decide the optimal forming parameters for complex automotive components. Currently not enough data is available to build such a database due to the limited number of studies available in literature. In this study an experimental analysis of hemispherical bulge forming at elevated temperature was undertaken in order to evaluate formability and hence build a database for forming process design. A finite element model based on the experiment has been built and validated against the experimental results. A ductile failure criterion has been integrated with the FE model and is used to predict the onset of failure. This paper discusses the development and validation of the finite element model with the ductile failure criterion and presents results from the experimental tests and FE simulations.

  7. Adherent protective coatings plated on magnesium-lithium alloy

    NASA Technical Reports Server (NTRS)

    1965-01-01

    Zinc is plated on a magnesium-lithium alloy by using a modification of the standard zinc-plate immersion bath. Further protection is given the alloy by applying a light plating of copper on the zinc plating. Other metals are plated on the copper by using conventional plating baths.

  8. REGENERATION OF FISSION-PRODUCT-CONTAINING MAGNESIUM-THORIUM ALLOYS

    DOEpatents

    Chiotti, P.

    1964-02-01

    A process of regenerating a magnesium-thorium alloy contaminated with fission products, protactinium, and uranium is presented. A molten mixture of KCl--LiCl-MgCl/sub 2/ is added to the molten alloy whereby the alkali, alkaline parth, and rare earth fission products (including yttrium) and some of the thorium and uranium are chlorinated and

  9. High Strength and Thermally Stable Nanostructured Magnesium Alloys and Nanocomposites

    NASA Astrophysics Data System (ADS)

    Chang, Yuan-Wei

    Magnesium and its alloys are currently in the spotlight of global research because of the need to limit energy consumption and reduce the environmental impact. In particular, their low densities compared to other structural metals make them a very attractive alternative in the automobile and aerospace industries. However, their low strength compared to other structural materials (e.g. Al and steels) has limited their widespread application. This dissertation presents the results of developing and investigation of a high strength nanostructured magnesium-aluminum alloy and composite. The nanostructured magnesium alloy is prepared by cryomilling and consolidated by spark-plasma-sintering. Focused ion beam is used to prepare micropillars with different diameters ranging from 1.5 to 8 mum and micro-compression test is conducted by nanoindenter in order to evaluate the mechanical properties. The yield strength obtained in the present study is around three times higher than conventional magnesium alloys (120 MPa vs. 370 MPa). The yield strength of the nanostructured magnesium alloy is further improved through hot extrusion, resulting in a yield strength of 550 MPa and an ultimate strength of 580 MPa. The nanostructured magnesium alloy exhibits a strong size-dependence, and a significant improvement in strength is observed when the pillar diameter is reduced to below 3.5 mum. The deformation mechanisms of the compressed pillars were characterized using transmission electron microscopy. The size-induced strengthening is attributed to a less number of dislocation sources along with a higher activity of non-basal deformation mechanisms. We have also developed a high strength and thermally stable nanostructured magnesium composite by adding diamantane. A yield strength of 500 MPa is achieved, moreover, excellent thermal stability is demonstrated in the magnesium alloy containing diamantanes. The strength and grain size are thermally stable after annealing at 400°C for 100

  10. Facile and fast fabrication of superhydrophobic surface on magnesium alloy

    NASA Astrophysics Data System (ADS)

    Wang, Zhongwei; Li, Qing; She, Zuxin; Chen, Funan; Li, Longqin; Zhang, Xiaoxu; Zhang, Peng

    2013-04-01

    Superhydrophobic surface has many special functions and is widely investigated by researchers. Magnesium alloy is one of the lightest metal materials among the practice metals. It plays an important role in automobile, airplane and digital product for reducing devices weight. But due to the low standard potential, magnesium alloy has a high chemical activity and easily be corroded. That seriously impedes the application of magnesium alloy. In the process of fabrication a superhydrophobic surface on magnesium alloy, there are two ineluctable problems that must be solved: (1) high chemical activity and (2) the chemical activity is inhomogeneous on surface. In this study, we solved those problems by using the two characters to gain a rough surface on magnesium alloy and obtained a superhydrophobic surface after following modification process. The results show that the as-prepared superhydrophobic surface has obvious anti-corrosion effect in typically corrosive solution and naturally humid air. The delay-icing and self-cleaning effects are also investigated. The presented method is low-cost, fast and has great potential value in large-scale industry production.

  11. Interactions between aggressive ions and the surface of a magnesium-yttrium alloy.

    PubMed

    Johnson, Ian; Perchy, Daniel; Liu, Huinan

    2012-01-01

    Magnesium alloys possess many desirable properties for biodegradable orthopedic implants. Unfortunately, magnesium degrades too rapidly in vivo. This rapid degradation reduces the alloys' mechanical properties and increases the alkalinity of the local environment. Controlling the degradation rate and mode is an essential step in the development of magnesium based biomaterials. Accomplishing this essential step will require an improved understanding of magnesium alloy degradation. Herein, three interacting factors controlling magnesium degradation were investigated; (1) alloy composition, (2) alloy surface, (3) presence of aggressive ions in the immersion media. The magnesium-yttrium alloy was more susceptible to degradation in water than the high purity magnesium alloy. However, the polished surface magnesium-yttrium alloy had the least susceptibility to degradation in phosphate buffered saline (PBS) among all the sample compositions and surfaces.

  12. In vivo decomposition study of coated magnesium alloys

    NASA Astrophysics Data System (ADS)

    White, Desiree; Piersma, Tyler; Lecronier, David; Cheng, Xingguo; Rabago-Smith, Montserrat

    2010-04-01

    In the last decade, magnesium has resurged as an important biomaterial. Its mechanical properties are very similar to natural bone, and it degrades in vivo to non toxic substances. Unfortunately, corrosion of pure magnesium in vivo is rapid, thus coated alloys that decrease its corrosion could be used as implants in orthopedics. This presentation will describe the degradation results in cell cultures and in rats.

  13. In vitro decomposition study of coated magnesium alloys

    NASA Astrophysics Data System (ADS)

    Piersma, Tyler; White, Desiree; Cheng, Xinggou; Rabago-Smith, Montserrat; Lecronier, David

    2010-04-01

    In the last decade, magnesium has resurged as an important biomaterial. It's mechanical properties are very similar to natural bone, and it degrades in vivo to non toxic substances. Unfortunately, corrosion of pure magnesium in vivo is rapid, thus coated alloys that decrease it's corrosion could be used as implants in orthopedics. This presentation will describe the degradation results in a simulated body fluid (SBF).

  14. Temperature Dependent Constitutive Modeling for Magnesium Alloy Sheet

    SciTech Connect

    Lee, Jong K.; Lee, June K.; Kim, Hyung S.; Kim, Heon Y.

    2010-06-15

    Magnesium alloys have been increasingly used in automotive and electronic industries because of their excellent strength to weight ratio and EMI shielding properties. However, magnesium alloys have low formability at room temperature due to their unique mechanical behavior (twinning and untwining), prompting for forming at an elevated temperature. In this study, a temperature dependent constitutive model for magnesium alloy (AZ31B) sheet is developed. A hardening law based on non linear kinematic hardening model is used to consider Bauschinger effect properly. Material parameters are determined from a series of uni-axial cyclic experiments (T-C-T or C-T-C) with the temperature ranging 150-250 deg. C. The influence of temperature on the constitutive equation is introduced by the material parameters assumed to be functions of temperature. Fitting process of the assumed model to measured data is presented and the results are compared.

  15. Biodegradable Magnesium Alloys: A Review of Material Development and Applications

    PubMed Central

    Persaud-Sharma, Dharam; McGoron, Anthony

    2012-01-01

    Magnesium based alloys possess a natural ability to biodegrade due to corrosion when placed within aqueous substances, which is promising for cardiovascular and orthopedic medical device applications. These materials can serve as a temporary scaffold when placed in vivo, which is desirable for treatments when temporary supportive structures are required to assist in the wound healing process. The nature of these materials to degrade is attributed to the high oxidative corrosion rates of magnesium. In this review, a summary is presented for magnesium material development, biocorrosion characteristics, as well as a biological translation for these results. PMID:22408600

  16. Influence of Magnesium Alloy Degradation on Undifferentiated Human Cells

    PubMed Central

    Martinez-Sanchez, Adela Helvia; Luthringer, Berengere Julie Christine; Feyerabend, Frank; Jimbo, Ryo; Willumeit-Römer, Regine; Wennerberg, Ann

    2015-01-01

    Background Magnesium alloys are of particular interest in medical science since they provide compatible mechanical properties with those of the cortical bone and, depending on the alloying elements, they have the capability to tailor the degradation rate in physiological conditions, providing alternative bioresorbable materials for bone applications. The present study investigates the in vitro short-term response of human undifferentiated cells on three magnesium alloys and high-purity magnesium (Mg). Materials and Methods The degradation parameters of magnesium-silver (Mg2Ag), magnesium-gadolinium (Mg10Gd) and magnesium-rare-earth (Mg4Y3RE) alloys were analysed after 1, 2, and 3 days of incubation in cell culture medium under cell culture condition. Changes in cell viability and cell adhesion were evaluated by culturing human umbilical cord perivascular cells on corroded Mg materials to examine how the degradation influences the cellular development. Results and Conclusions The pH and osmolality of the medium increased with increasing degradation rate and it was found to be most pronounced for Mg4Y3RE alloy. The biological observations showed that HUCPV exhibited a more homogeneous cell growth on Mg alloys compared to high-purity Mg, where they showed a clustered morphology. Moreover, cells exhibited a slightly higher density on Mg2Ag and Mg10Gd in comparison to Mg4Y3RE, due to the lower alkalinisation and osmolality of the incubation medium. However, cells grown on Mg10Gd and Mg4Y3RE generated more developed and healthy cellular structures that allowed them to better adhere to the surface. This can be attributable to a more stable and homogeneous degradation of the outer surface with respect to the incubation time. PMID:26600388

  17. Upsettability and forming limit of magnesium alloys at elevated temperatures

    NASA Astrophysics Data System (ADS)

    Park, Heung Sik; Kim, Si Pom; Park, Young Chul; Park, Joon Hong; Baek, Seung Gul

    2012-11-01

    In recent years, Magnesium (Mg) and its alloys have become a center of special interest in the automotive industry. Due to their high specific mechanical properties, they offer a significant weight saving potential in modern vehicle constructions. Most Mg alloys show very good machinability and processability, and even the most complicated die casting parts can be easily produced. In this study, Microstructure, Vickers hardness and tensile tests were examined and performed for each specimen to verify effects of forming conditions. Also to verify upsettability and forming limit of the specimen at room temperature and elevated temperature, upsetting experiments were performed. For comparison, experiments at elevated temperature were performed for various Mg alloy, such as AZ31, AZ91, and AM50. The experimental results were compared with those of CAE analysis to propose forming limit of Magnesium alloys.

  18. A study on factors affecting the degradation of magnesium and a magnesium-yttrium alloy for biomedical applications.

    PubMed

    Johnson, Ian; Liu, Huinan

    2013-01-01

    Controlling degradation of magnesium or its alloys in physiological saline solutions is essential for their potential applications in clinically viable implants. Rapid degradation of magnesium-based materials reduces the mechanical properties of implants prematurely and severely increases alkalinity of the local environment. Therefore, the objective of this study is to investigate the effects of three interactive factors on magnesium degradation, specifically, the addition of yttrium to form a magnesium-yttrium alloy versus pure magnesium, the metallic versus oxide surfaces, and the presence versus absence of physiological salt ions in the immersion solution. In the immersion solution of phosphate buffered saline (PBS), the magnesium-yttrium alloy with metallic surface degraded the slowest, followed by pure magnesium with metallic or oxide surfaces, and the magnesium-yttrium alloy with oxide surface degraded the fastest. However, in deionized (DI) water, the degradation rate showed a different trend. Specifically, pure magnesium with metallic or oxide surfaces degraded the slowest, followed by the magnesium-yttrium alloy with oxide surface, and the magnesium-yttrium alloy with metallic surface degraded the fastest. Interestingly, only magnesium-yttrium alloy with metallic surface degraded slower in PBS than in DI water, while all the other samples degraded faster in PBS than in DI water. Clearly, the results showed that the alloy composition, presence or absence of surface oxide layer, and presence or absence of physiological salt ions in the immersion solution all influenced the degradation rate and mode. Moreover, these three factors showed statistically significant interactions. This study revealed the complex interrelationships among these factors and their respective contributions to degradation for the first time. The results of this study not only improved our understanding of magnesium degradation in physiological environment, but also presented the key

  19. Coating protects magnesium-lithium alloys against corrosion

    NASA Technical Reports Server (NTRS)

    1967-01-01

    Coating protects newly developed magnesium-lithium alloys against corrosion. The procedure includes heating the ingots in a salt bath and rolling them to the desired sheet thickness. The black coating, which is tough though thin and ductile, is derived mainly from chromium.

  20. Processing of magnesium alloys with ultrafine grain structure

    NASA Astrophysics Data System (ADS)

    Figueiredo, Roberto Braga

    The relationship between processing, structure and properties is analyzed in magnesium alloys subjected to equal-channel angular pressing. Finite element modeling is used to show that the flow softening behavior associated with grain refinement might cause shear localization and billet failure in magnesium alloys processed by ECAP. It also shows that increasing the angle between the channels of the die reduces the accumulated damage in the billets and increasing the material strain rate sensitivity reduces the tendency for shear localization. Both procedures reduce the tendency for billet cracking. The mechanism of grain refinement in magnesium alloys deformed at moderate temperatures differs from that observed in other metals such as copper and aluminum. Fine grains nucleate along pre-existing grain boundaries in a necklace pattern in coarse-grained magnesium while homogeneous nucleation of fine grains is observed in fine-grained. A bimodal grain size distribution is observed after processing alloys from an initial coarse structure and a homogeneous distribution of ultrafine grains is the outcome of a starting fine one. Experiments and simulations are used to analyze the evolution of texture. It is shown that different components are formed depending on the activity ratio of non-basal slip and processing route. The measured pole figures exhibit features characteristic of high activity of non-basal slip. It is also shown that the development of some texture components and their orientation depends on the initial texture and the die angle which provide the basis for future texture engineering. Excellent superplastic properties, including a record elongation for a magnesium alloy, were observed after ECAP. Systematic research showed that the structure characteristics prior and after ECAP play significant role on these properties. Grain growth during superplastic deformation causes a strain hardening effect. The experimental results showed good agreement with the

  1. Copper-silicon-magnesium alloys for latent heat storage

    DOE PAGESBeta

    Gibbs, P. J.; Withey, E. A.; Coker, E. N.; Kruizenga, A. M.; Andraka, C. E.

    2016-06-21

    The systematic development of microstructure, solidification characteristics, and heat of solidification with composition in copper-silicon-magnesium alloys for thermal energy storage is presented. Differential scanning calorimetry was used to relate the thermal characteristics to microstructural development in the investigated alloys and clarifies the location of one of the terminal three-phase eutectics. Repeated thermal cycling highlights the thermal storage stability of the transformation through multiple melting events. In conclusion, two near-terminal eutectic alloys display high enthalpies of solidification, relatively narrow melting ranges, and stable transformation hysteresis behaviors suited to thermal energy storage.

  2. Copper-Silicon-Magnesium Alloys for Latent Heat Storage

    NASA Astrophysics Data System (ADS)

    Gibbs, P. J.; Withey, E. A.; Coker, E. N.; Kruizenga, A. M.; Andraka, C. E.

    2016-06-01

    The systematic development of microstructure, solidification characteristics, and heat of solidification with composition in copper-silicon-magnesium alloys for thermal energy storage is presented. Differential scanning calorimetry was used to relate the thermal characteristics to microstructural development in the investigated alloys and clarifies the location of one of the terminal three-phase eutectics. Repeated thermal cycling highlights the thermal storage stability of the transformation through multiple melting events. Two near-terminal eutectic alloys display high enthalpies of solidification, relatively narrow melting ranges, and stable transformation hysteresis behaviors suited to thermal energy storage.

  3. Recycling of Magnesium Alloy Employing Refining and Solid Oxide Membrane (SOM) Electrolysis

    NASA Astrophysics Data System (ADS)

    Guan, Xiaofei; Zink, Peter A.; Pal, Uday B.; Powell, Adam C.

    2013-04-01

    Pure magnesium was recycled from partially oxidized 50.5 wt pct Mg-Al scrap alloy and AZ91 Mg alloy (9 wt pct Al, 1 wt pct Zn). Refining experiments were performed using a eutectic mixture of MgF2-CaF2 molten salt (flux). During the experiments, potentiodynamic scans were performed to determine the electrorefining potentials for magnesium dissolution and magnesium bubble nucleation in the flux. The measured electrorefining potential for magnesium bubble nucleation increased over time as the magnesium content inside the magnesium alloy decreased. Potentiostatic holds and electrochemical impedance spectroscopy were employed to measure the electronic and ionic resistances of the flux. The electronic resistivity of the flux varied inversely with the magnesium solubility. Up to 100 pct of the magnesium was refined from the Mg-Al scrap alloy by dissolving magnesium and its oxide into the flux followed by argon-assisted evaporation of dissolved magnesium and subsequently condensing the magnesium vapor. Solid oxide membrane electrolysis was also employed in the system to enable additional magnesium recovery from magnesium oxide in the partially oxidized Mg-Al scrap. In an experiment employing AZ91 Mg alloy, only the refining step was carried out. The calculated refining yield of magnesium from the AZ91 alloy was near 100 pct.

  4. Thermal conductivities of nanostructured magnesium oxide coatings deposited on magnesium alloys by plasma electrolytic oxidation.

    PubMed

    Shen, Xinwei; Nie, Xueyuan; Hu, Henry

    2014-10-01

    The resistances of magnesium alloys to wear, friction and corrosion can be effectively improved by depositing coatings on their surfaces. However, the coatings can also reduce the heat transfer from the coated components to the surroundings (e.g., coated cylinder bores for internal combustion of engine blocks). In this paper, nanostructured magnesium oxides were produced by plasma electrolytic oxidation (PEO) process on the magnesium alloy AJ62 under different current densities. The guarded comparative heat flow method was adopted to measure the thermal conductivities of such coatings which possess gradient nanoscale grain sizes. The aim of the paper is to explore how the current density in the PEO process affects the thermal conductivity of the nanostructured magnesium coatings. The experimental results show that, as the current density rises from 4 to 20 A/mm2, the thermal conductivity has a slight increase from 0.94 to 1.21 W/m x K, which is significantly smaller than that of the corresponding bulk magnesium oxide materials (29.4 W/m x K). This mostly attributed to the variation of the nanoscale grain sizes of the PEO coatings. PMID:25942897

  5. Thermal conductivities of nanostructured magnesium oxide coatings deposited on magnesium alloys by plasma electrolytic oxidation.

    PubMed

    Shen, Xinwei; Nie, Xueyuan; Hu, Henry

    2014-10-01

    The resistances of magnesium alloys to wear, friction and corrosion can be effectively improved by depositing coatings on their surfaces. However, the coatings can also reduce the heat transfer from the coated components to the surroundings (e.g., coated cylinder bores for internal combustion of engine blocks). In this paper, nanostructured magnesium oxides were produced by plasma electrolytic oxidation (PEO) process on the magnesium alloy AJ62 under different current densities. The guarded comparative heat flow method was adopted to measure the thermal conductivities of such coatings which possess gradient nanoscale grain sizes. The aim of the paper is to explore how the current density in the PEO process affects the thermal conductivity of the nanostructured magnesium coatings. The experimental results show that, as the current density rises from 4 to 20 A/mm2, the thermal conductivity has a slight increase from 0.94 to 1.21 W/m x K, which is significantly smaller than that of the corresponding bulk magnesium oxide materials (29.4 W/m x K). This mostly attributed to the variation of the nanoscale grain sizes of the PEO coatings.

  6. Study of Forming of Magnesium Alloy by Explosive Energy

    SciTech Connect

    Ruan, Liqun; Hokamoto, Kazuyuki; Marumo, Yasuo; Yahiro, Ititoku

    2011-05-04

    Magnesium alloy is an attractive next generation material due to its high specific strength with low weight. However, magnesium alloys has few slip lines with close-packed hexagonal lattice, and generally poor ductility at room temperature, therefore it is difficult to form this material by cold forging. It is well known that the speed of deformation of metallic materials rapidly changes at the high strain rate. For some metallic materials, it is reported that the ductility also increases at the high strain rate with this speed effect. In this study, a series of high speed impulsive compressive tests were carried. By using explosives for shock wave loading, the velocity in this experiment reached 100 m/s that can't be easily obtained in normal experiment. In this paper, the possibility of forming the AZ31 extrusion magnesium alloy using explosive-impulsive pressure is investigated. And improved ductility by the effect of high-rate deformation is observed with this alloy.

  7. The Corrosion Protection of Magnesium Alloy AZ31B

    NASA Technical Reports Server (NTRS)

    Danford, M. D.; Mendrek, M. J.; Mitchell, M. L.; Torres, P. D.

    1997-01-01

    Corrosion rates for bare and coated Magnesium alloy AZ31B have been measured. Two coatings, Dow-23(Trademark) and Tagnite(Trademark), have been tested by electrochemical methods and their effectiveness determined. Electrochemical methods employed were the scanning reference electrode technique (SRET), the polarization resistance technique (PR) and the electrochemical impedance spectroscopy technique (EIS). In addition, general corrosion and stress corrosion methods were employed to examine the effectiveness of the above coatings in 90 percent humidity. Results from these studies are presented.

  8. Microstructure analysis of magnesium alloy melted by laser irradiation

    NASA Astrophysics Data System (ADS)

    Liu, S. Y.; Hu, J. D.; Yang, Y.; Guo, Z. X.; Wang, H. Y.

    2005-12-01

    The effects of laser surface melting (LSM) on microstructure of magnesium alloy containing Al8.57%, Zn 0.68%, Mn0.15%, Ce0.52% were investigated. In the present work, a pulsed Nd:YAG laser was used to melt and rapidly solidify the surface of the magnesium alloy with the objective of changing microstructure and improving the corrosion resistance. The results indicate that laser-melted layer contains the finer dendrites and behaviors good resistance corrosion compared with the untreated layer. Furthermore, the absorption coefficient of the magnesium alloy has been estimated according to the numeral simulation of the thermal conditions. The formation process of fine microstructure in melted layers was investigated based on the experimental observation and the theoretical analysis. Some simulation results such as the re-solidification velocities are obtained. The phase constitutions of the melted layers determined by X-ray diffraction were β-Mg 17Al 12 and α-Mg as well as some phases unidentified.

  9. Potential applications of wrought magnesium alloys for passenger vehicles

    SciTech Connect

    Gaines, L.; Cuenca, R.; Stodolsky, F.; Wu, S.

    1995-12-31

    Vehicle weight reduction is one of the major means available for improving automotive fuel efficiency. Although high-strength steels, aluminum (Al), and polymers are already being used to achieve significant weight reductions, substantial additional weight reductions could be achieved by increased use of magnesium (Mg) and its alloys, which have very low density. Magnesium alloys are currently used in relatively small quantities for auto parts; use is generally limited to die castings, such as housings. The Center for Transportation Research at Argonne National Laboratory has performed a study for the Lightweight Materials Program within DOE`s Office of Transportation Materials to evaluate the suitability of wrought Mg and its alloys to replace steel or aluminum for automotive structural and sheet applications. This study identifies technical and economic barriers to this replacement and suggests R&D areas to enable economical large-volume use. Detailed results of the study will be published at a later date. Magnesium sheet could be used in body nonstructural and semi-structural applications, while extrusions could be used in such structural applications as spaceframes. Currently, Mg sheet has found limited use in the aerospace industry, where costs are not a major concern. The major barrier to greatly increased automotive use is high cost; two technical R&D areas are identified that could enable major reductions in costs. These are novel reduction technology and better hot-forming technology, possibly operating at lower temperatures and involving superplastic behavior.

  10. The Corrosion of Magnesium and of the Magnesium Aluminum Alloys Containing Manganese

    NASA Technical Reports Server (NTRS)

    Boyer, J A

    1927-01-01

    The extensive use of magnesium and its alloys in aircraft has been seriously handicapped by the uncertainties surrounding their resistance to corrosion. This problem has been given intense study by the American Magnesium Corporation and at the request of the Subcommittee on Materials for Aircraft of the National Advisory Committee for Aeronautics this report was prepared on the corrosion of magnesium. The tentative conclusions drawn from the experimental facts of this investigation are as follows: the overvoltage of pure magnesium is quite high. On immersion in salt water the metal corrodes with the liberation of hydrogen until the film of corrosion product lowers the potential to a critical value. When the potential reaches this value it no longer exceeds the theoretical hydrogen potential plus the overvoltage of the metal. Rapid corrosion consequently ceases. When aluminum is added, especially when in large amounts, the overvoltage is decreased and hydrogen plates out at a much lower potential than with pure magnesium. The addition of small amount of manganese raises the overvoltage back to practically that of pure metal, and the film is again negative.

  11. Magnesium Alloys as a Biomaterial for Degradable Craniofacial Screws

    PubMed Central

    Henderson, Sarah E.; Verdelis, Konstantinos; Maiti, Spandan; Pal, Siladitya; Chung, William L.; Chou, Da-Tren; Kumta, Prashant N.; Almarza, Alejandro J.

    2014-01-01

    Recently, magnesium (Mg) alloys have received significant attention as a potential biomaterial for degradable implants, and this study was directed at evaluating the suitability of Mg for craniofacial bone screws. The objective was to implant screws fabricated from commercially available Mg-alloys (pure Mg and AZ31) in-vivo in a rabbit mandible. First, Mg-alloy screws were compared to stainless steel screws in an in-vitro pull-out test and determined to have a similar holding strength (~40N). A finite element model of the screw was created using the pull-out test data, and the model can be used for future Mg-alloy screw design. Then, Mg-alloy screws were implanted for 4, 8, and 12 weeks, with two controls of an osteotomy site (hole) with no implant and a stainless steel screw implanted for 12 weeks. MicroCT (computed tomography) was used to assess bone remodeling and Mg-alloy degradation, both visually and qualitatively through volume fraction measurements for all time points. Histologic analysis was also completed for the Mg-alloys at 12 weeks. The results showed that craniofacial bone remodeling occurred around both Mg-alloy screw types. Pure Mg had a different degradation profile than AZ31, however bone growth occurred around both screw types. The degradation rate of both Mg-alloy screw types in the bone marrow space and the muscle were faster than in the cortical bone space at 12 weeks. Furthermore, it was shown that by alloying Mg, the degradation profile could be changed. These results indicate the promise of using Mg-alloys for craniofacial applications. PMID:24384125

  12. In vitro degradation behavior and cytocompatibility of Mg–Zn–Zr alloys

    PubMed Central

    Huan, Z. G.; Leeflang, M. A.; Fratila-Apachitei, L. E.; Duszczyk, J.

    2010-01-01

    Zinc and zirconium were selected as the alloying elements in biodegradable magnesium alloys, considering their strengthening effect and good biocompatibility. The degradation rate, hydrogen evolution, ion release, surface layer and in vitro cytotoxicity of two Mg–Zn–Zr alloys, i.e. ZK30 and ZK60, and a WE-type alloy (Mg–Y–RE–Zr) were investigated by means of long-term static immersion testing in Hank’s solution, non-static immersion testing in Hank’s solution and cell-material interaction analysis. It was found that, among these three magnesium alloys, ZK30 had the lowest degradation rate and the least hydrogen evolution. A magnesium calcium phosphate layer was formed on the surface of ZK30 sample during non-static immersion and its degradation caused minute changes in the ion concentrations and pH value of Hank’s solution. In addition, the ZK30 alloy showed insignificant cytotoxicity against bone marrow stromal cells as compared with biocompatible hydroxyapatite (HA) and the WE-type alloy. After prolonged incubation for 7 days, a stimulatory effect on cell proliferation was observed. The results of the present study suggested that ZK30 could be a promising material for biodegradable orthopedic implants and worth further investigation to evaluate its in vitro and in vivo degradation behavior. PMID:20532960

  13. Corrosion protection of aerospace grade magnesium alloy Elektron 43(TM) for use in aircraft cabin interiors

    NASA Astrophysics Data System (ADS)

    Baillio, Sarah S.

    Magnesium alloys exhibit desirable properties for use in transportation technology. In particular, the low density and high specific strength of these alloys is of interest to the aerospace community. However, the concerns of flammability and susceptibility to corrosion have limited the use of magnesium alloys within the aircraft cabin. This work studies a magnesium alloy containing rare earth elements designed to increase resistance to ignition while lowering rate of corrosion. The microstructure of the alloy was documented using scanning electron microscopy. Specimens underwent salt spray testing and the corrosion products were examined using energy dispersive spectroscopy.

  14. Endothelial responses of magnesium and other alloying elements in magnesium-based stent materials

    PubMed Central

    Zhao, Nan; Zhu, Donghui

    2016-01-01

    Biodegradable tailored magnesium (Mg) alloys are some of the most promising scaffolds for cardiovascular stents. During the course of degradation after implantation, all the alloying elements in the scaffold will be released to the surrounding vascular tissues. However, fundamental questions regarding the toxicity of alloying elements towards vascular cells, the maximum amount of each element that could be used in alloy design, or how each of the alloying elements affects vascular cellular activity and gene expression, are still not fully answered. This work systematically addressed these questions by revealing how application of different alloying elements commonly used in Mg stent materials influences several indices of human endothelial cell health, i.e., viability, proliferations, cytoskeletal reorganizations, migration, and the gene expression profile. The overall cell viability and proliferation showed a decreasing trend with increasing concentrations of the ions, and the half maximal effective concentrations (EC50) for each element were determined. When applied at a low concentration of around 10 mM, Mg had no adverse effects but improved cell proliferation and migration instead. Mg ions also altered endothelial gene expression significantly in a dose dependent manner. Most of the changed genes are related to angiogenesis and the cell adhesion signaling pathways. Findings from this work provide useful information on maximum safe doses of these ions for endothelial cells, endothelial responses towards these metal ions, and some guidance for future Mg stent design. PMID:25363018

  15. Strength and ductility with {10͞11} - {10͞12} double twinning in a magnesium alloy.

    PubMed

    Lentz, M; Risse, M; Schaefer, N; Reimers, W; Beyerlein, I J

    2016-01-01

    Based on their high specific strength and stiffness, magnesium alloys are attractive for lightweight applications in aerospace and transportation, where weight saving is crucial for the reduction of carbon dioxide emissions. Unfortunately, the ductility of magnesium alloys is usually limited. It is thought that one reason for the lack of ductility is that the development of - double twins (DTW) cause premature failure of magnesium alloys. Here we show with a magnesium alloy containing 4 wt% lithium, that the same impressively large compression failure strains can be achieved with DTWs as without. The DTWs form stably across the microstructure and continuously throughout straining, forming three-dimensional intra-granular networks, a potential strengthening mechanism. We rationalize that relatively easier slip characteristic of this alloy plastically relaxed the localized stress concentrations that DTWs can generate. This result may provide key insight and an alternative perspective towards designing formable and strong magnesium alloys. PMID:27040648

  16. Chemical conversion coating for protecting magnesium alloys from corrosion

    DOEpatents

    Bhargava, Gaurang; Allen, Fred M.; Skandan, Ganesh; Hornish, Peter; Jain, Mohit

    2016-01-05

    A chromate-free, self-healing conversion coating solution for magnesium alloy substrates, composed of 10-20 wt. % Mg(NO.sub.3).sub.2.6H.sub.2O, 1-5 wt. % Al(NO.sub.3).sub.3.9H.sub.2O, and less than 1 wt. % of [V.sub.10O.sub.28].sup.6- or VO.sub.3.sup.- dissolved in water. The corrosion resistance offered by the resulting coating is in several hundreds of hours in salt-spray testing. This prolonged corrosion protection is attributed to the creation of a unique structure and morphology of the conversion coating that serves as a barrier coating with self-healing properties. Hydroxoaluminates form the backbone of the barrier protection offered while the magnesium hydroxide domains facilitate the "slow release" of vanadium compounds as self-healing moieties to defect sites, thus providing active corrosion protection.

  17. Mitigation of Corrosion on Magnesium Alloy by Predesigned Surface Corrosion

    NASA Astrophysics Data System (ADS)

    Zhang, Xuming; Wu, Guosong; Peng, Xiang; Li, Limin; Feng, Hongqing; Gao, Biao; Huo, Kaifu; Chu, Paul K.

    2015-11-01

    Rapid corrosion of magnesium alloys is undesirable in structural and biomedical applications and a general way to control corrosion is to form a surface barrier layer isolating the bulk materials from the external environment. Herein, based on the insights gained from the anticorrosion behavior of corrosion products, a special way to mitigate aqueous corrosion is described. The concept is based on pre-corrosion by a hydrothermal treatment of Al-enriched Mg alloys in water. A uniform surface composed of an inner compact layer and top Mg-Al layered double hydroxide (LDH) microsheet is produced on a large area using a one-step process and excellent corrosion resistance is achieved in saline solutions. Moreover, inspired by the super-hydrophobic phenomenon in nature such as the lotus leaves effect, the orientation of the top microsheet layer is tailored by adjusting the hydrothermal temperature, time, and pH to produce a water-repellent surface after modification with fluorinated silane. As a result of the trapped air pockets in the microstructure, the super-hydrophobic surface with the Cassie state shows better corrosion resistance in the immersion tests. The results reveal an economical and environmentally friendly means to control and use the pre-corrosion products on magnesium alloys.

  18. Mitigation of Corrosion on Magnesium Alloy by Predesigned Surface Corrosion.

    PubMed

    Zhang, Xuming; Wu, Guosong; Peng, Xiang; Li, Limin; Feng, Hongqing; Gao, Biao; Huo, Kaifu; Chu, Paul K

    2015-11-30

    Rapid corrosion of magnesium alloys is undesirable in structural and biomedical applications and a general way to control corrosion is to form a surface barrier layer isolating the bulk materials from the external environment. Herein, based on the insights gained from the anticorrosion behavior of corrosion products, a special way to mitigate aqueous corrosion is described. The concept is based on pre-corrosion by a hydrothermal treatment of Al-enriched Mg alloys in water. A uniform surface composed of an inner compact layer and top Mg-Al layered double hydroxide (LDH) microsheet is produced on a large area using a one-step process and excellent corrosion resistance is achieved in saline solutions. Moreover, inspired by the super-hydrophobic phenomenon in nature such as the lotus leaves effect, the orientation of the top microsheet layer is tailored by adjusting the hydrothermal temperature, time, and pH to produce a water-repellent surface after modification with fluorinated silane. As a result of the trapped air pockets in the microstructure, the super-hydrophobic surface with the Cassie state shows better corrosion resistance in the immersion tests. The results reveal an economical and environmentally friendly means to control and use the pre-corrosion products on magnesium alloys.

  19. Mitigation of Corrosion on Magnesium Alloy by Predesigned Surface Corrosion

    PubMed Central

    Zhang, Xuming; Wu, Guosong; Peng, Xiang; Li, Limin; Feng, Hongqing; Gao, Biao; Huo, Kaifu; Chu, Paul K.

    2015-01-01

    Rapid corrosion of magnesium alloys is undesirable in structural and biomedical applications and a general way to control corrosion is to form a surface barrier layer isolating the bulk materials from the external environment. Herein, based on the insights gained from the anticorrosion behavior of corrosion products, a special way to mitigate aqueous corrosion is described. The concept is based on pre-corrosion by a hydrothermal treatment of Al-enriched Mg alloys in water. A uniform surface composed of an inner compact layer and top Mg-Al layered double hydroxide (LDH) microsheet is produced on a large area using a one-step process and excellent corrosion resistance is achieved in saline solutions. Moreover, inspired by the super-hydrophobic phenomenon in nature such as the lotus leaves effect, the orientation of the top microsheet layer is tailored by adjusting the hydrothermal temperature, time, and pH to produce a water-repellent surface after modification with fluorinated silane. As a result of the trapped air pockets in the microstructure, the super-hydrophobic surface with the Cassie state shows better corrosion resistance in the immersion tests. The results reveal an economical and environmentally friendly means to control and use the pre-corrosion products on magnesium alloys. PMID:26615896

  20. Mitigation of Corrosion on Magnesium Alloy by Predesigned Surface Corrosion.

    PubMed

    Zhang, Xuming; Wu, Guosong; Peng, Xiang; Li, Limin; Feng, Hongqing; Gao, Biao; Huo, Kaifu; Chu, Paul K

    2015-01-01

    Rapid corrosion of magnesium alloys is undesirable in structural and biomedical applications and a general way to control corrosion is to form a surface barrier layer isolating the bulk materials from the external environment. Herein, based on the insights gained from the anticorrosion behavior of corrosion products, a special way to mitigate aqueous corrosion is described. The concept is based on pre-corrosion by a hydrothermal treatment of Al-enriched Mg alloys in water. A uniform surface composed of an inner compact layer and top Mg-Al layered double hydroxide (LDH) microsheet is produced on a large area using a one-step process and excellent corrosion resistance is achieved in saline solutions. Moreover, inspired by the super-hydrophobic phenomenon in nature such as the lotus leaves effect, the orientation of the top microsheet layer is tailored by adjusting the hydrothermal temperature, time, and pH to produce a water-repellent surface after modification with fluorinated silane. As a result of the trapped air pockets in the microstructure, the super-hydrophobic surface with the Cassie state shows better corrosion resistance in the immersion tests. The results reveal an economical and environmentally friendly means to control and use the pre-corrosion products on magnesium alloys. PMID:26615896

  1. A Flow Stress Formulation of Magnesium Alloy at Elevated Temperature

    SciTech Connect

    Liu Juan; Cui Zhenshan; Ruan Liqun

    2007-05-17

    Dynamic recrystallization (DRX) is the main softening mechanism of magnesium alloy AZ31B in hot deformation. Theoretically, in the flow rule the atomic diffusibility and the driving force of dislocation migration are dependent on the temperature, and the dislocation density and the cumulation of grain boundary energy are dependent on the strain rate. The peak stress will appear when the flow driving force and resistance force reach a balance, after which the stress descending will take place due to recrystallization fraction. Since the DRX is a thermally activated process, the recrystallized volume fraction can be regarded as the function of strain through Avrami equation. Based on this idea, the paper proposes a new constitutive model characterizing dynamic recrystallization for magnesium alloy AZ31B. The model is described by a peak stress and a strain softening rate, in which the peak stress depends only on Zener-Hollomon parameter and is determined through creep equation, and the strain softening rate is mainly dominated by the recrystallized volume fraction. As a result, the formulation of flow stress takes into account of temperature, strain and strain rate, and is characterized by DRX. The thermomechanical simulation tests of magnesium alloy AZ31B by using Gleeble-1500 were conducted, through which the parameters in flow stress model can be easily determined. Comparison shows that the maximum difference of flow stress between the model predictions and test values is approximately 2.32%. This indicates that the proposed constitutive model can be employed to represent the DRX behaviour of AZ31B.

  2. Laser Surface Engineering of Magnesium Alloys: A Review

    NASA Astrophysics Data System (ADS)

    Singh, Ashish; Harimkar, Sandip P.

    2012-06-01

    Magnesium (Mg) and its alloys are well known for their high specific strength and low density. However, widespread applications of Mg alloys in structural components are impeded by their insufficient wear and corrosion resistance. Various surface engineering approaches, including electrochemical processes (plating, conversion coatings, hydriding, and anodizing), gas-phase deposition (thermal spray, chemical vapor deposition, physical vapor deposition, diamond-like coatings, diffusion coatings, and ion implantation), and organic polymer coatings (painting and powder coating), have been used to improve the surface properties of Mg and its alloys. Recently, laser surface engineering approaches are attracting significant attention because of the wide range of possibilities in achieving the desired microstructural and compositional modifications through a range of laser-material interactions (surface melting, shock peening, and ablation). This article presents a review of various laser surface engineering approaches such as laser surface melting, laser surface alloying, laser surface cladding, laser composite surfacing, and laser shock peening used for surface modification of Mg alloys. The laser-material interactions, microstructural/compositional changes, and properties development (mostly corrosion and wear resistance) accompanied with each of these approaches are reviewed.

  3. Mg-Zn-Y alloys with long-period stacking ordered structure: in vitro assessments of biodegradation behavior.

    PubMed

    Zhao, Xu; Shi, Ling-ling; Xu, Jian

    2013-10-01

    Using Dulbecco's modified eagle medium (DMEM) with 10% fetal bovine serum (FBS) as simulated body fluid, degradation behavior of Mg100-3x(Zn1Y2)x (1≤x≤3) alloy series with long period stacking order (LPSO) structures was investigated. As indicated, with increasing the volume fraction of LPSO phase, degradation rate of the alloys is accelerated. Further refining the grain size by microalloying with zirconium and warm extrusion has a significant effect to mitigate the degradation rate of the Mg97Zn1Y2 alloy. Time-dependent behavior during degradation of the magnesium alloys can be described using an exponential decay function of WR=exp(a+bt+ct(2)), where WR is normalized residual mass/volume of the alloy. A parameter named as degradation half-life period (t0.5) is suggested to quantitatively assess the degradation rate. For the localized-corrosion controlled alloys, the t0.5 parameter physically scales with electrochemical response ΔE which is a range between corrosion potential (Ecorr) and pitting potential (Ept). In comparison with conventional engineering magnesium alloys such as the AZ31, WE43, ZK60 and ZX60 alloys, extruded Mg96.83Zn1Y2Zr0.17 alloy with LPSO structure exhibits a good combination of high mechanical strength, lower biodegradation rate and good biocompatibility.

  4. Microstructure and texture studies on magnesium sheet alloys

    NASA Astrophysics Data System (ADS)

    Masoumi, Mohsen

    The AZ3, the most common Mg sheet alloy, is currently produced by hot rolling of the DC cast ingot. Mg wrought alloys, in general have limited formability due to hexagonal close-packed structure and preferred orientation (texture). In order to improve magnesium sheet formability, a good understanding of microstructure and texture evolution in twin-roll casting is necessary. The objectives of this research are to study the microstructural and texture evolution in twin-roll cast AZ31 Mg sheet alloy and to develop/modify alloy compositions with improved mechanical properties (weakened texture). In the first part of study, the influence of cooling rate (CR) on the casting structure of AZ31 magnesium alloy has been investigated, as a background to understand microstructural development in TRC AZ31, using different moulds to obtain slow to moderate cooling rates. It was found that grain size and secondary dendrite arm spacing (SDAS) reduces as the cooling rate increases. Moreover, it was observed that with an increase in cooling rate the fraction of second phase particles increases and the second phase particles become finer. The second part focused on the microstructure and texture study of the twin-roll cast (TRC) AZ31 (Mg-3wt.%Al-1wt.%Zn) sheet. The results indicate that TRC AZ31 exhibits a dendritic microstructure with columnar and equiaxed grains. It was noted that the amount of these second phases in the TRC alloy is greater than the conventionally cast AZ31. Recrystallization at 420 °C leads to a bimodal grain-size distribution, while a fine-grain structure is obtained after rolling and annealing. The TRC AZ31 sheet exhibits basal textures in the (i) as-received, (ii) rolled and (iii) rolled-annealed conditions. However, post-annealing of the TRC AZ31 at 420 °C produces a relatively random texture that has not been previously observed in the conventional AZ31 sheet. The texture randomization is attributed to the particle-stimulated nucleation (PSN) of new grains

  5. Study of Forming Limit for Rotational Incremental Sheet Forming of Magnesium Alloy Sheet

    NASA Astrophysics Data System (ADS)

    Park, Jingee; Kim, Jeounghan; Park, Nhokwang; Kim, Youngsuk

    2010-01-01

    As a lightweight material, magnesium is being increasingly used for automotive parts. However, due to a hexagonal-closed-packed (hcp) crystal structure, in which only the basal plane can move, magnesium alloy sheets exhibit a low ductility and formability at room temperature. Press forming of magnesium alloy sheets is conventionally performed at elevated temperatures of 200 °C to 250 °C and thus is known as energy consumed forming. Therefore, in view of an energy saving forming technology, we study magnesium alloy sheet forming by a rotational incremental sheet forming (RISF) at room temperature, where the rotational tool generates local heat of specimen enough to accelerate plastic deformation. The flow curves of the magnesium alloy sheet are obtained and calculated at elevated temperatures, while the yield loci of the magnesium alloy sheet are measured at room temperature. Using RISF, a square cup of 80-mm width, 80-mm length, and 25-mm height is then formed from a magnesium alloy sheet at room temperature. In addition, the strain distribution is obtained and compared with the forming limit curve (FLC) by considering the effect of the tool radius and is found to effectively predict the forming limit of a magnesium alloy sheet in RISF.

  6. Effects of Zn-In-Sn elements on the electric properties of magnesium alloy anode materials.

    PubMed

    Yu, Zhan; Ju, Dongying; Zhao, Hongyang; Hu, Xiaodong

    2011-06-01

    A new magnesium alloy anode is based on an environmentally friendly electrode that contains none of mercury, lead and chromate, but it can enhance the electric properties of alloy significantly. Magnesium alloy adding eco-friendly elements Zn-In-Sn which was developed by orthogonal design were obtained by two casting methods. The effect of additive elements on performance of electrode material was studied. The effects of elements addition and casting method on electric properties and corrosive properties of Mg-Zn-In-Sn alloys were investigated by using electrochemical measurements, corrosive tests and observation of surface structure. The results show that Mg-Zn-In-Sn alloy anode has higher electromotive force and more stable work potential than that commercial magnesium alloy AZ91. It is suitable for anode material of magnesium battery for its small hydrogen evolution, less self-corrosion rate and easy to shed corrosive offspring off.

  7. Investigation of Deformation Dynamics in a Wrought Magnesium Alloy

    SciTech Connect

    Wu, Wei; Qiao, Hua; An, Ke; Wu, Peidong; Liaw, Peter K

    2014-11-01

    In the present research, the deformation dynamics and the effect of the deformation history on plastic deformation in a wrought magnesium alloy have been studied using real-time in-situ neutron diffraction measurements under a continuous loading condition and elastic-viscoplastic self-consistent (EVPSC) polycrystal modeling. The experimental results reveal that the pre-deformation delayed the activation of the tensile twinning during subsequent compression, mainly resulting from the residual strain. No apparent detwinning occurred during unloading and even in the elastic region during reverse loading. It is believed that the grain rotation played an important role in the elastic region during reverse loading. The EVPSC model, which has been recently updated by implementing the twinning and detwinning model, was employed to characterize the deformation mechanism during the strain-path changes. The simulation result predicts well the experimental observation from the real-time in-situ neutron diffraction measurements. The present study provides a deep insight of the nature of deformation mechanisms in a hexagonal close-packed structured polycrystalline wrought magnesium alloy, which might lead to a new era of deformation-mechanism research.

  8. Influence of Surrounding Cations on the Surface Degradation of Magnesium Alloy Implants under a Compressive Pressure.

    PubMed

    Ning, Chengyun; Zhou, Lei; Zhu, Ye; Li, Ying; Yu, Peng; Wang, Shuangying; He, Tianrui; Li, Weiping; Tan, Guoxin; Wang, Yingjun; Mao, Chuanbin

    2015-12-22

    The effect of cations in the surrounding solutions on the surface degradation of magnesium alloys, a well-recognized biodegradable biomaterial, has been neglected compared with the effect of anions in the past. To better simulate the compressive environment where magnesium alloys are implanted into the body as a cardiovascular stent, a device is designed and employed in the test so that a pressure, equivalent to the vascular pressure, can be directly applied to the magnesium alloy implants when the alloys are immersed in a medium containing one of the cations (K(+), Na(+), Ca(2+), and Mg(2+)) found in blood plasma. The surface degradation behaviors of the magnesium alloys in the immersion test are then investigated using hydrogen evolution, mass loss determination, electron microscopy, pH value, and potentiodynamic measurements. The cations are found to promote the surface degradation of the magnesium alloys with the degree decreased in the order of K(+) > Na(+) > Ca(2+) > Mg(2+). The possible mechanism of the effects of the cations on the surface degradation is also discussed. This study will allow us to predict the surface degradation of magnesium alloys in the physiological environment and to promote the further development of magnesium alloys as biodegradable biomaterials.

  9. Modeling the strength and ductility of magnesium alloys containing nanotwins

    SciTech Connect

    Gorti, Sarma B; Radhakrishnan, Balasubramaniam

    2013-01-01

    Magnesium alloys have been receiving much attention recently as potential lightweight alternatives to steel for automotive and other applications, but the poor formability of these alloys at low temperatures has limited their widespread adoption for automotive applications. Recent work with face centered cubic (FCC) materials has shown that introduction of twins at the nanometer scale in ultra-fine grained FCC polycrystals can provide significant increase in strength with a simultaneous improvement in ductility. This objective of this work is to explore the feasibility of extending this concept to hexagonal close packed (HCP) materials, with particular focus on using this approach to increase both strength and ductility of magnesium alloys. A crystal plasticity based finite element (CPFE) model is used to study the effect of varying the crystallographic texture and the spacing between the nanoscale twins on the strength and ductility of HCP polycrystals. Deformation of the material is assumed to occur by crystallographic slip, and in addition to the basal and prismatic slip systems, slip is also assumed to occur on the {1 0 -1 1} planes that are associated with compression twins in these materials. The slip system strength of the pyramidal systems containing the nanotwins is assumed to be much lower than the strength of the other systems, which is assumed to scale with the spacing between the nanotwins. The CPFE model is used to compute the stress-strain response for different microstrucrutral parameters, and a criterion based on a critical slip system shear strain and a critical hydrostatic stress is used to compute the limiting strength and ductility, with the ultimate goal of identifying the texture and nanotwin spacing that can lead to the optimum values for these parameters.

  10. Effectivity of fluoride treatment on hydrogen and corrosion product generation in temporal implants for different magnesium alloys.

    PubMed

    Trinidad, Javier; Arruebarrena, Gurutze; Marco, Iñigo; Hurtado, Iñaki; Sáenz de Argandoña, Eneko

    2013-12-01

    The increasing interest on magnesium alloys relies on their biocompatibility, bioabsorbility and especially on their mechanical properties. Due to these characteristics, magnesium alloys are becoming a promising solution to be used, as temporary implants. However, magnesium alloys must overcome their poor corrosion resistance. This article analyses the corrosion behaviour in phosphate-buffered saline solution of three commercial magnesium alloys (AZ31B, WE43 and ZM21) as well as the influence of fluoride treatment on their corrosion behaviour. It is shown that the corrosion rate of all the alloys is decreased by fluoride treatment. However, fluoride treatment affects each alloy differently.

  11. Cellular response of chondrocytes to magnesium alloys for orthopedic applications

    PubMed Central

    LIAO, YI; XU, QINGLI; ZHANG, JIAN; NIU, JIALING; YUAN, GUANGYIN; JIANG, YAO; HE, YAOHUA; WANG, XINLING

    2015-01-01

    In the present study, the effects of Mg-Nd-Zn-Zr (JDBM), brushite (CaHPO4·2H2O)-coated JDBM (C-JDBM), AZ31, WE43, pure magnesium (Mg) and Ti alloy (TC4) on rabbit chondrocytes were investigated in vitro. Adhesion experiments revealed the satisfactory morphology of chondrocytes on the surface of all samples. An indirect cytotoxicity test using MTT assay revealed that C-JDBM and TC4 exhibited results similar to those of the negative control, better than those obtained with JDBM, AZ31, WE43 and pure Mg (p<0.05). There were no statistically significant differences observed between the JDBM, AZ31, WE43 and pure Mg group (p>0.05). The results of indirect cell cytotoxicity and proliferation assays, as well as those of apoptosis assay, glycosaminoglycan (GAG) quantification, assessment of collagen II (Col II) levels and RT-qPCR revealed a similar a trend as was observed with MTT assay. These findings suggested that the JDBM alloy was highly biocompatible with chondrocytes in vitro, yielding results similar to those of AZ31, WE43 and pure Mg. Furthermore, CaHPO4·2H2O coating significantly improved the biocompatibility of this alloy. PMID:25975216

  12. MUTLI-OBJECTIVE OPTIMIZATION OF MICROSTRUCTURE IN WROUGHT MAGNESIUM ALLOYS

    SciTech Connect

    Radhakrishnan, Balasubramaniam; Gorti, Sarma B; Simunovic, Srdjan

    2013-01-01

    The microstructural features that govern the mechanical properties of wrought magnesium alloys include grain size, crystallographic texture, and twinning. Several processes based on shear deformation have been developed that promote grain refinement, weakening of the basal texture, as well as the shift of the peak intensity away from the center of the basal pole figure - features that promote room temperature ductility in Mg alloys. At ORNL, we are currently exploring the concept of introducing nano-twins within sub-micron grains as a possible mechanism for simultaneously improving strength and ductility by exploiting a potential dislocation glide along the twin-matrix interface a mechanism that was originally proposed for face-centered cubic materials. Specifically, we have developed an integrated modeling and optimization framework in order to identify the combinations of grain size, texture and twin spacing that can maximize strength-ductility combinations. A micromechanical model that relates microstructure to material strength is coupled with a failure model that relates ductility to a critical shear strain and a critical hydrostatic stress. The micro-mechanical model is combined with an optimization tool based on genetic algorithm. A multi-objective optimization technique is used to explore the strength-ductility space in a systematic fashion and identify optimum combinations of the microstructural parameters that will simultaneously maximize the strength-ductility in the alloy.

  13. Calcium orthophosphate coatings on magnesium and its biodegradable alloys.

    PubMed

    Dorozhkin, Sergey V

    2014-07-01

    Biodegradable metals have been suggested as revolutionary biomaterials for bone-grafting therapies. Of these metals, magnesium (Mg) and its biodegradable alloys appear to be particularly attractive candidates due to their non-toxicity and as their mechanical properties match those of bones better than other metals do. Being light, biocompatible and biodegradable, Mg-based metallic implants have several advantages over other implantable metals currently in use, such as eliminating both the effects of stress shielding and the requirement of a second surgery for implant removal. Unfortunately, the fast degradation rates of Mg and its biodegradable alloys in the aggressive physiological environment impose limitations on their clinical applications. This necessitates development of implants with controlled degradation rates to match the kinetics of bone healing. Application of protective but biocompatible and biodegradable coatings able to delay the onset of Mg corrosion appears to be a reasonable solution. Since calcium orthophosphates are well tolerated by living organisms, they appear to be the excellent candidates for such coatings. Nevertheless, both the high chemical reactivity and the low melting point of Mg require specific parameters for successful deposition of calcium orthophosphate coatings. This review provides an overview of current coating techniques used for deposition of calcium orthophosphates on Mg and its biodegradable alloys. The literature analysis revealed that in all cases the calcium orthophosphate protective coatings both increased the corrosion resistance of Mg-based metallic biomaterials and improved their surface biocompatibility.

  14. Minimum quantity lubrication machining of aluminum and magnesium alloys

    NASA Astrophysics Data System (ADS)

    Bhowmick, Sukanta

    2011-12-01

    The use of minimum quantity lubrication (MQL) machining, i.e. drilling and tapping of aluminum and magnesium alloys using very low quantities of cutting fluids was studied and the MQL machining performance was compared to dry and conventional flooded conditions. An experimental drilling station with an MQL system was built to measure torque and thrust force responses. Uncoated and diamond-like carbon (DLC) coated HSS drills were tested against 319 Al and AZ91 alloys using 10--50 ml/h of distilled water (H 2O-MQL) and a fatty acid based MQL agent (FA-MQL). The results indicated that H2O-MQL used in conjunction with non-hydrogenated DLC (NH-DLC) coatings reduced the average torque and thrust-force compared to dry cutting and achieved a performance comparable with conventional flooded drilling. At least 103 holes could be drilled using NH-DLC in H2O-MQL and uncoated HSS in FA-MQL in drilling of both 319 Al and AZ91. MQL drilling and tapping provided a stable machining performance, which was evident from the uniform torque and force patterns and also resulted in desirable hole surface, thread quality and chip segments. The maximum temperature generated in the workpiece during MQL machining was lower than that observed in dry drilling and tapping, and comparable to flooded conditions. The mechanical properties of the material adjacent to drilled holes, as evaluated through plastic strain and hardness measurements, revealed a notable softening in case of dry drilling, with magnesium alloys exhibiting a recrystallized grain zone, but not for MQL drilling. Softened aluminum and magnesium promoted adhesion to the tools resulted built-up edge formation and consequently high torques and thrust-forces were generated. NH-DLC coatings' low COF in H 2O-MQL against 319 Al (0.10) and AZ91 (0.12) compared to uncoated HSS (0.63 and 0.65) limited the temperature increase during NH-DLC in H2 O-MQL drilling and hence both torques and thrust forces were effectively reduced.

  15. Deformation twinning in a polycrystalline magnesium alloy during dynamic compression

    NASA Astrophysics Data System (ADS)

    Hustedt, Caleb; Lloyd, Jeffrey; Lambert, Paul; Kannan, Vignesh; Casem, Daniel; Ramesh, K. T.; Sinclair, Nicholas; Becker, Richard; Hufnagel, Todd

    We report the results of combined in situ x-ray diffraction studies and crystal plasticity modeling of deformation twinning in polycrystalline magnesium during dynamic compression. Diffraction experiments were conducted at the Dynamic Compression Sector (DCS) of the Advanced Photon Source, on magnesium alloy (AZ31B) specimens (with various crystallographic textures) loaded at strain rates of ~1000 s-1 in a compression Kolsky bar. The diffraction patterns, recorded with temporal resolution of 5-10 microseconds, provide information about the evolution of crystallographic texture during deformation, which we interpret in terms of the twinning mechanism (so-called ``extension'' or ``tensile'' twinning). We compare our observations quantitatively with predictions of the evolution of crystallographic texture from an efficient reduced crystal plasticity model. This model explicitly accounts for basal slip and extension twinning on a rate-independent basis, but treats other mechanisms (pyramidal and prismatic slip) as isotropic, rate-dependent functions. This combination yields substantial improvements in efficiency over full crystal-plasticity models while retaining key aspects of the most important deformation mechanisms.

  16. Dry sliding wear behaviour of magnesium oxide and zirconium oxide plasma electrolytic oxidation coated magnesium alloy

    NASA Astrophysics Data System (ADS)

    Bala Srinivasan, P.; Liang, J.; Blawert, C.; Dietzel, W.

    2010-03-01

    Two types of PEO coatings, one consisting of magnesium oxide (MgO) and the other comprising zirconium oxide (ZrO 2) as the main phase composition were produced on AM50 magnesium alloy from alkaline and acidic electrolytes, respectively. The ZrO 2 coating was found to be spongy and thicker with a higher roughness, whilst the relatively more compact MgO coating was having contrasting features. In the dry sliding oscillating wear tests under two different loads viz., 2 N and 5 N, the ZrO 2 coating exhibited a very poor wear resistance. The MgO coating showed an excellent resistance to sliding wear under 2 N load; however, the load bearing capacity of the coating was found to be insufficient to resist the wear damage under 5 N load. The higher specific wear rates of the MgO coating under 5 N load and that of the ZrO 2 coating under 2 N and 5 N loads were attributed to the poor load bearing capacity and a three-body-abrasive wear mechanism.

  17. Plasma process control for improved PEO coatings on magnesium alloys

    NASA Astrophysics Data System (ADS)

    Hussein, Riyad Omran

    Plasma Electrolytic Oxidation (PEO) is a high voltage plasma-assisted oxidation process uses an environmentally-friendly aqueous electrolyte to oxidize the metal surfaces to form ceramic oxide coatings which impart a high corrosion and wear resistance. One of the main advantages of PEO process is that it can be applied to treat samples with complex shapes, and surfaces with different composition and microstructure. The PEO process of Mg alloys is strongly influenced by such parameters as electrolyte composition and concentration, current or voltage applied and substrate alloy. Generally, these parameters have a direct influence on the discharging behavior. The discharges play an essential role in the formation and resulting composition of the 3-layer oxide structure. A detailed knowledge of the coating mechanisms is extremely important in order to produce a desired coating quality to reach the best performance of the PEO coatings in terms of corrosion resistance and tribological properties (wear rate, COF). During PEO processing of magnesium, some of the metal cations are transferred outwards from the substrate and react with anions to form ceramic coatings. Also, due to the high electric field in the discharge channels, oxygen anions transfer towards the magnesium substrate and react with Mg2+ cations to form a ceramic coating. Although, in general, PEO coating of Mg alloys produces the three-layered structure, the relative proportions of the three-layers are strongly influenced by the PEO processing parameters. In PEO process, the ceramic coating grows inwards to the alloy substrate and outwards to the coating surface simultaneously. For the coating growth, there are three simultaneous processes taking place, namely the electrochemical, the plasma chemical reactions and thermal diffusion. Optical emission spectroscopy (OES) was employed for the discharge characterization by following the substrate and electrolyte element present in the plasma discharge during the

  18. In vitro corrosion and biocompatibility study of phytic acid modified WE43 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Ye, C. H.; Zheng, Y. F.; Wang, S. Q.; Xi, T. F.; Li, Y. D.

    2012-02-01

    Phytic acid (PA) conversion coating on WE43 magnesium alloy was prepared by the method of immersion. The influences of phytic acid solution with different pH on the microstructure, properties of the conversion coating and the corrosion resistance were investigated by SEM, FTIR and potentiodynamic polarization method. Furthermore, the biocompatibility of different pH phytic acid solution modified WE43 magnesium alloys was evaluated by MTT and hemolysis test. The results show that PA can enhance the corrosion resistance of WE43 magnesium especially when the pH value of modified solution is 5 and the cytotoxicity of the PA coated WE43 magnesium alloy is much better than that of the bare WE43 magnesium alloy. Moreover, all the hemolysis rates of the PA coated WE43 Mg alloy were lower than 5%, indicating that the modified Mg alloy met the hemolysis standard of biomaterials. Therefore, PA coating is a good candidate to improve the biocompatibility of WE43 magnesium alloy.

  19. Laser Surface Alloying of Copper, Manganese, and Magnesium with Pure Aluminum Substrate

    NASA Astrophysics Data System (ADS)

    Jiru, Woldetinsay G.; Sankar, M. Ravi; Dixit, Uday S.

    2016-03-01

    Laser surface alloying is one of the recent technologies used in the manufacturing sector for improving the surface properties of the metals. Light weight materials like aluminum alloys, titanium alloys, and magnesium alloys are used in the locomotive, aerospace, and structural applications. In the present work, an experimental study was conducted to improve the surface hardness of commercially pure aluminum plate. CO2 laser is used to melt pre-placed powders of pure copper, manganese, and magnesium. Microstructure of alloyed surface was analyzed using optical microscope. The best surface alloying was obtained at the optimum values of laser parameters, viz., laser power, scan speed, and laser beam diameter. In the alloyed region, microhardness increased from 30 HV0.5 to 430 HV0.5, while it was 60 HV0.5 in the heat-affected region. Tensile tests revealed some reduction in the strength and total elongation due to alloying. On the other hand, corrosion resistance improved.

  20. Evaluation of magnesium ions release, biocorrosion, and hemocompatibility of MAO/PLLA-modified magnesium alloy WE42.

    PubMed

    Lu, Ping; Cao, Lu; Liu, Yin; Xu, Xinhua; Wu, Xiangfeng

    2011-01-01

    Magnesium alloys may potentially be applied as biodegradable metallic materials in cardiovascular stent. However, the high corrosion rate hinders its clinical application. In this study, a new approach was adopted to control the corrosion rate by fabricating a biocompatible micro-arc oxidation/poly-L-lactic acid (MAO/PLLA) composite coating on the magnesium alloy WE42 substrate and the biocompatibility of the modified samples was investigated. The scanning electronic microscope (SEM) images were used to demonstrate the morphology of the samples before and after being submerged in hanks solution for 4 weeks. The degradation was evaluated through the magnesium ions release rate and electrochemical impedance spectroscopy (EIS) test. The biocompatibility of the samples was demonstrated by coagulation time and hemolysis behavior. The result shows that the poly-L-lactic acid (PLLA) effectively improved the corrosion resistance by sealing the microcracks and microholes on the surface of the MAO coating. The modified samples had good compatibility.

  1. Ultrastrong Magnesium Alloy via Nano-Spaced Stacking Faults

    NASA Astrophysics Data System (ADS)

    Jian, Weiwei

    Magnesium and its alloys have attracted extensive attention in recent years due to their abundance, low-density, good castability and recyclability. However, the application of Mg alloys has been substantially hindered by their relatively low strengths and limited ductility at room temperature. Outside of traditional precipitation control, Mg-alloy strengthening typically relies on two general approaches: non-traditional, esoteric processing and grain refinement. Here in this research, we processed a Mg-8.5Gd-2.3Y-1.8Ag-0.4Zr (wt.%) via conventional technique (hot-rolling at 450°C) with thickness reduction up to 88%. The main contents of this research, as well as the novelties, are discussed in the following ways. Firstly, we reported a new mechanism for producing ultrahigh strengths (yield strength: ˜575 MPa, ultimate strength: ˜600 MPa) and maintaining moderate ductility (uniform elongation: ˜ 3% to 4%) in hot rolled Mg-alloy with relatively large grain sizes (13 microm). TEM studies show that a high density of nano-spaced SFs are the main defects inside of the grains and their density increased as rolling thickness reduction increased. The strength of the processed Mg alloy was found to increase as the mean spacing between adjacent SFs decreased. Nano-spaced SFs were found to be very effective in impeding the movement of dislocations and retaining strain hardening. Activation of non-basal dislocations during tensile testing accounts for the detected moderate ductility, in addition to the capability of retaining strain hardening. Secondly, we predicted and calculated contributions from different strengthening mechanisms for the unltrahigh strength of hot rolled Mg alloy including solid solution, grain refinement, precipitation and texture evolution. The results showed that grain boundary strengthening, solid solution hardening, precipitates hardening and strong texture strengthening totally contribute 249.8 MPa to 278.5 MPa for the yield strength (˜575MPa

  2. Surface modification of biodegradable magnesium and its alloys for biomedical applications.

    PubMed

    Tian, Peng; Liu, Xuanyong

    2015-06-01

    Magnesium and its alloys are being paid much attention recently as temporary implants, such as orthopedic implants and cardiovascular stents. However, the rapid degradation of them in physiological environment is a major obstacle preventing their wide applications to date, which will result in rapid mechanical integrity loss or even collapse of magnesium-based implants before injured tissues heal. Moreover, rapid degradation of the magnesium-based implants will also cause some adverse effects to their surrounding environment, such as local gas cavity around the implant, local alkalization and magnesium ion enrichment, which will reduce the integration between implant and tissue. So, in order to obtain better performance of magnesium-based implants in clinical trials, special alloy designs and surface modifications are prerequisite. Actually, when a magnesium-based implant is inserted in vivo, corrosion firstly happens at the implant-tissue interface and the biological response to implant is also determined by the interaction at this interface. So the surface properties, such as corrosion resistance, hemocompatibility and cytocompatibility of the implant, are critical for their in vivo performance. Compared with alloy designs, surface modification is less costly, flexible to construct multi-functional surface and can prevent addition of toxic alloying elements. In this review, we would like to summarize the current investigations of surface modifications of magnesium and its alloys for biomedical application. The advantages/disadvantages of different surface modification methods are also discussed as a suggestion for their utilization. PMID:26816637

  3. Surface modification of biodegradable magnesium and its alloys for biomedical applications

    PubMed Central

    Tian, Peng; Liu, Xuanyong

    2015-01-01

    Magnesium and its alloys are being paid much attention recently as temporary implants, such as orthopedic implants and cardiovascular stents. However, the rapid degradation of them in physiological environment is a major obstacle preventing their wide applications to date, which will result in rapid mechanical integrity loss or even collapse of magnesium-based implants before injured tissues heal. Moreover, rapid degradation of the magnesium-based implants will also cause some adverse effects to their surrounding environment, such as local gas cavity around the implant, local alkalization and magnesium ion enrichment, which will reduce the integration between implant and tissue. So, in order to obtain better performance of magnesium-based implants in clinical trials, special alloy designs and surface modifications are prerequisite. Actually, when a magnesium-based implant is inserted in vivo, corrosion firstly happens at the implant-tissue interface and the biological response to implant is also determined by the interaction at this interface. So the surface properties, such as corrosion resistance, hemocompatibility and cytocompatibility of the implant, are critical for their in vivo performance. Compared with alloy designs, surface modification is less costly, flexible to construct multi-functional surface and can prevent addition of toxic alloying elements. In this review, we would like to summarize the current investigations of surface modifications of magnesium and its alloys for biomedical application. The advantages/disadvantages of different surface modification methods are also discussed as a suggestion for their utilization. PMID:26816637

  4. Torsional and axial damping properties of the AZ31B-F magnesium alloy

    NASA Astrophysics Data System (ADS)

    Anes, V.; Lage, Y. E.; Vieira, M.; Maia, N. M. M.; Freitas, M.; Reis, L.

    2016-10-01

    Damping properties for the AZ31B-F magnesium alloy were evaluated for pure axial and pure shear loading conditions at room temperature. Hysteretic damping results were measured through stress-strain controlled tests. Moreover, the magnesium alloy viscous damping was measured with frequency response functions and free vibration decay, both results were obtained by experiments. The axial and shear damping ratio (ASDR) has been identified and described, specifically for free vibration conditions.

  5. Facile formation of biomimetic color-tuned superhydrophobic magnesium alloy with corrosion resistance.

    PubMed

    Ishizaki, Takahiro; Sakamoto, Michiru

    2011-03-15

    The design of color-tuned magnesium alloy with anticorrosive properties and damping capacity was created by means of a simple and inexpensive method. The vertically self-aligned nano- and microsheets were formed on magnesium alloy AZ31 by a chemical-free immersion process in ultrapure water at a temperature of 120 °C, resulting in the color expression. The color changed from silver with metallic luster to some specific colors such as orange, green, and orchid, depending on the immersion time. The color-tuned magnesium alloy showed anticorrosive performance and damping capacity. In addition, the colored surface with minute surface textures was modified with n-octadecyltrimethoxysilane (ODS), leading to the formation of color-tuned superhydrophobic surfaces. The corrosion resistance of the color-tuned superhydrophobic magnesium alloy was also investigated using electrochemical potentiodynamic measurements. Moreover, the color-tuned superhydrophobic magnesium alloy showed high hydrophobicity not just for pure water but also for corrosive liquids, such as acidic, basic, and some aqueous salt solutions. In addition, the American Society for Testing and Materials (ASTM) standard D 3359-02 cross cut tape test was performed to investigate the adhesion of the color-tuned superhydrophobic film to the magnesium alloy surface.

  6. The production of fine grained magnesium alloys through thermomechanical processing for the optimization of microstructural and mechanical properties

    NASA Astrophysics Data System (ADS)

    Young, John Paul

    The low density and high strength to weight ratio of magnesium alloys makes them ideal candidates to replace many of the heavier steel and aluminum alloys currently used in the automotive and other industries. Although cast magnesium alloys components have a long history of use in the automotive industry, the integration of wrought magnesium alloys components has been hindered by a number of factors. Grain refinement through thermomechanical processing offers a possible solution to many of the inherent problems associated with magnesium alloys. This work explores the development of several thermomechanical processing techniques and investigates their impact on the microstructural and mechanical properties of magnesium alloys. In addition to traditional thermomechanical processing, this work includes the development of new severe plastic deformation techniques for the production of fine grain magnesium plate and pipe and develops a procedure by which the thermal microstructural stability of severely plastically deformed microstructures can be assessed.

  7. Enhanced antimicrobial properties, cytocompatibility, and corrosion resistance of plasma-modified biodegradable magnesium alloys.

    PubMed

    Zhao, Ying; Jamesh, Mohammed Ibrahim; Li, Wing Kan; Wu, Guosong; Wang, Chenxi; Zheng, Yufeng; Yeung, Kelvin W K; Chu, Paul K

    2014-01-01

    Magnesium alloys are potential biodegradable materials and have received increasing attention due to their outstanding biological performance and mechanical properties. However, rapid degradation in the physiological environment and potential toxicity limit clinical applications. Recently, special magnesium-calcium (Mg-Ca) and magnesium-strontium (Mg-Sr) alloys with biocompatible chemical compositions have been reported, but the rapid degradation still does not meet clinical requirements. In order to improve the corrosion resistance, a rough, hydrophobic and ZrO(2)-containing surface film is fabricated on Mg-Ca and Mg-Sr alloys by dual zirconium and oxygen ion implantation. Weight loss measurements and electrochemical corrosion tests show that the corrosion rate of the Mg-Ca and Mg-Sr alloys is reduced appreciably after surface treatment. A systematic investigation of the in vitro cellular response and antibacterial capability of the modified binary magnesium alloys is performed. The amounts of adherent bacteria on the Zr-O-implanted and Zr-implanted samples diminish remarkably compared to the unimplanted control. In addition, significantly enhanced cell adhesion and proliferation are observed from the Zr-O-implanted sample. The results suggest that dual zirconium and oxygen ion implantation, which effectively enhances the corrosion resistance, in vitro biocompatibility and antimicrobial properties of Mg-Ca and Mg-Sr alloys, provides a simple and practical means to expedite clinical acceptance of biodegradable magnesium alloys.

  8. In Vitro Biocompatibility and Endothelialization of Novel Magnesium-Rare Earth Alloys for Improved Stent Applications

    PubMed Central

    Zhao, Nan; Watson, Nevija; Xu, Zhigang; Chen, Yongjun; Waterman, Jenora; Sankar, Jagannathan; Zhu, Donghui

    2014-01-01

    Magnesium (Mg) based alloys are the most advanced cardiovascular stent materials. This new generation of stent scaffold is currently under clinical evaluation with encouraging outcomes. All these Mg alloys contain a certain amount of rare earth (RE) elements though the exact composition is not yet disclosed. RE alloying can usually enhance the mechanical strength of different metal alloys but their toxicity might be an issue for medical applications. It is still unclear how RE elements will affect the magnesium (Mg) alloys intended for stent materials as a whole. In this study, we evaluated MgZnCaY-1RE, MgZnCaY-2RE, MgYZr-1RE, and MgZnYZr-1RE alloys for cardiovascular stents applications regarding their mechanical strength, corrosion resistance, hemolysis, platelet adhesion/activation, and endothelial biocompatibility. The mechanical properties of all alloys were significantly improved. Potentiodynamic polarization showed that the corrosion resistance of four alloys was at least 3–10 times higher than that of pure Mg control. Hemolysis test revealed that all the materials were non-hemolytic while little to moderate platelet adhesion was found on all materials surface. No significant cytotoxicity was observed in human aorta endothelial cells cultured with magnesium alloy extract solution for up to seven days. Direct endothelialization test showed that all the alloys possess significantly better capability to sustain endothelial cell attachment and growth. The results demonstrated the promising potential of these alloys for stent material applications in the future. PMID:24921251

  9. In vitro biocompatibility and endothelialization of novel magnesium-rare Earth alloys for improved stent applications.

    PubMed

    Zhao, Nan; Watson, Nevija; Xu, Zhigang; Chen, Yongjun; Waterman, Jenora; Sankar, Jagannathan; Zhu, Donghui

    2014-01-01

    Magnesium (Mg) based alloys are the most advanced cardiovascular stent materials. This new generation of stent scaffold is currently under clinical evaluation with encouraging outcomes. All these Mg alloys contain a certain amount of rare earth (RE) elements though the exact composition is not yet disclosed. RE alloying can usually enhance the mechanical strength of different metal alloys but their toxicity might be an issue for medical applications. It is still unclear how RE elements will affect the magnesium (Mg) alloys intended for stent materials as a whole. In this study, we evaluated MgZnCaY-1RE, MgZnCaY-2RE, MgYZr-1RE, and MgZnYZr-1RE alloys for cardiovascular stents applications regarding their mechanical strength, corrosion resistance, hemolysis, platelet adhesion/activation, and endothelial biocompatibility. The mechanical properties of all alloys were significantly improved. Potentiodynamic polarization showed that the corrosion resistance of four alloys was at least 3-10 times higher than that of pure Mg control. Hemolysis test revealed that all the materials were non-hemolytic while little to moderate platelet adhesion was found on all materials surface. No significant cytotoxicity was observed in human aorta endothelial cells cultured with magnesium alloy extract solution for up to seven days. Direct endothelialization test showed that all the alloys possess significantly better capability to sustain endothelial cell attachment and growth. The results demonstrated the promising potential of these alloys for stent material applications in the future.

  10. Plasma electrolytic oxidation coating on AZ91 magnesium alloy modified by neodymium and its corrosion resistance

    NASA Astrophysics Data System (ADS)

    Song, Y. L.; Liu, Y. H.; Yu, S. R.; Zhu, X. Y.; Wang, Q.

    2008-03-01

    Ceramic coatings on the surfaces of Mg-9Al-1Zn (AZ91) magnesium alloy and Mg-9Al-1Zn-1Nd magnesium alloy (AZ91 magnesium alloy modified by neodymium, named as AZ91Nd in this paper) are synthesized in aluminate electrolyte by plasma electrolytic oxidation (PEO) process, respectively. X-ray diffraction and X-ray photoelectron spectroscopy analyses show the PEO coating on the Mg-9Al-1Zn-1Nd alloy comprises not only MgO and Al 2O 3, which are found in the coating on the AZ91 alloy, but also a trace amount of Nd 2O 3. Microstructure observations indicate the addition of Nd can decrease the sizes of β phases and form Al 2Nd intermetallics in the AZ91 alloy. The fine β phases can effectively restrain the formation of unclosed-holes and greatly decrease the sizes of pores in the coating during the PEO process. In addition, the Al 2Nd intermetallics can be completely covered due to the lateral growth of the PEO coatings formed on the α and β phases. As a result, the coating on the AZ91Nd alloy possesses a dense microstructure compared with that on the AZ91 alloy. The following corrosion tests indicate the corrosion resistance of the PEO coating on the AZ91Nd alloy is evidently higher than that of the PEO coating on the AZ91 alloy.

  11. The influence of surface microchemistry in protective film formation on multi-phase magnesium alloys

    NASA Astrophysics Data System (ADS)

    Gray-Munro, J. E.; Luan, B.; Huntington, L.

    2008-02-01

    The high strength:weight ratio of magnesium alloys makes them an ideal metal for automotive and aerospace applications where weight reduction is of significant concern. Unfortunately, magnesium alloys are highly susceptible to corrosion particularly in salt-spray conditions. This has limited their use in the automotive and aerospace industries, where exposure to harsh service conditions is unavoidable. The simplest way to avoid corrosion is to coat the magnesium-based substrate by a process such as electroless plating, which is a low-cost, non line of sight process. Magnesium is classified as a difficult to plate metal due to its high reactivity. This means that in the presence of air magnesium very quickly forms a passive oxide layer that must be removed prior to plating. Furthermore, high aluminium content alloys are especially difficult to plate due to the formation of intermetallic species at the grain boundaries, resulting in a non-uniform surface potential across the substrate and thereby further complicating the plating process. The objective of this study is to understand how the magnesium alloy microstructure influences the surface chemistry of the alloy during both pretreatment and immersion copper coating of the substrate. A combination of scanning electron microscopy, energy dispersive spectroscopy and scanning Auger microscopy has been used to study the surface chemistry at the various stages of the coating process. Our results indicate that the surface chemistry of the alloy is different on the aluminum rich β phase of the material compared to the magnesium matrix which leads to preferential deposition of the metal on the aluminum rich phase of the alloy.

  12. The effect of solute on ultrasonic grain refinement of magnesium alloys

    NASA Astrophysics Data System (ADS)

    Qian, M.; Ramirez, A.; Das, A.; StJohn, D. H.

    2010-07-01

    An experimental study has been conducted to assess the structural refinement of magnesium and its alloys by ultrasonic irradiation during solidification. It is shown that (i) ultrasonic irradiation leads to significant refinement only in the presence of adequate solute, which is alloy dependent; (ii) the attendant grain density increases linearly with increase in solute content at a given irradiation level; (iii) increasing the solute content at a low irradiation level above the cavitation threshold is more effective than substantially increasing the irradiation intensity; and (iv) the difference in the grain size between two ultrasonicated magnesium alloys is mainly determined by the solute content rather than the irradiation intensity. In view of these, the effect of ultrasonic irradiation on solute redistribution in a solidifying magnesium alloy seems rather limited even at a substantial intensity level such as 1700 W cm -2. The implications of these findings are discussed and a mechanism is proposed to account for the experimental observations.

  13. Effects of Alloying Elements on Microstructure and Properties of Magnesium Alloys for Tripling Ball

    NASA Astrophysics Data System (ADS)

    Xiao, D. H.; Geng, Z. W.; Chen, L.; Wu, Z.; Diao, H. Y.; Song, M.; Zhou, P. F.

    2015-10-01

    In order to find good candidate materials for degradable fracturing ball applications, Mg-Al-Zn-Cu alloys with different contents of aluminum, zinc, and copper were prepared by ingot metallurgy. The effects of aluminum, zinc, and copper additions on the microstructure, compressive strength, and rapid decomposition properties of the alloys have been investigated using scanning electron microscopy, compressive tests, and immersion tests. The results show that the addition of high contents Al (15 to 20 wt pct) in pure magnesium promotes a large number of network-like β-Mg17All2 phases, which helps produce more micro-thermocouples to accelerate the corrosion process in 3 wt pct potassium chloride (KCl) at 366 K (93 °C). Adding different Zn contents improves the compressive properties of Mg-20Al alloys drastically. However, it decreases the decomposition rate in 3 wt pct KCl at 366 K (93 °C). Small amount of Cu will slightly reduce the compressive strength of Mg-20Al-5Zn alloy but dramatically increase its decomposition rate.

  14. Effect of hot working on the damping capacity and mechanical properties of AZ31 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Lee, K.; Kang, C.; Kim, K.

    2015-04-01

    Magnesium alloys have received much attention for their lightweight and other excellent properties, such as low density, high specific strength, and good castability, for use in several industrial and commercial applications. However, both magnesium and its alloys show limited room-temperature formability owing to the limited number of slip systems associated with their hexagonal close-packed crystal structure. It is well known that crystallographic texture plays an important role in both plastic deformation and macroscopic anisotropy of magnesium alloys. Many authors have concentrated on improving the room- temperature formability of Mg alloys. However, despite having a lot of excellent properties in magnesium alloy, the study for various properties of magnesium alloy have not been clarified enough yet. Mg alloys are known to have a good damping capacity compared to other known metals and their alloys. Also, the damping properties of metals are generally recognized to be dependent on microstructural factors such as grain size and texture. However, there are very few studies on the relationship between the damping capacity and texture of Magnesium alloys. Therefore, in this study, specimens of the AZ31 magnesium alloy, were processed by hot working, and their texture and damping property investigated. A 60 mm × 60 mm × 40 mm rectangular plate was cut out by machining an ingot of AZ31 magnesium alloy (Mg-3Al-1Zn in mass%), and rolling was carried out at 673 K to a rolling reduction of 30%. Then, heat treatment was carried out at temperatures in the range of 573-723 K for durations in the range of 30-180 min. The samples were immediately quenched in oil after heat treatment to prevent any change in the microstructure. Texture was evaluated on the compression planes by the Schulz reflection method using nickel-filtered Cu Kα radiation. Electron backscatter diffraction measurements were conducted to observe the spatial distribution of various orientations. Specimens

  15. Corrosion resistance of aluminum-magnesium alloys in glacial acetic acid

    SciTech Connect

    Zaitseva, L.V.; Romaniv, V.I.

    1984-05-01

    Vessels for the storage and conveyance of glacial acetic acid are produced from ADO and AD1 aluminum, which are distinguished by corrosion resistance, weldability and workability in the hot and cold conditions but have low tensile strength. Aluminum-magnesium alloys are stronger materials close in corrosion resistance to technical purity aluminum. An investigation was made of the basic alloying components on the corrosion resistance of these alloys in glacial acetic acid. Both the base metal and the weld joints were tested. With an increase in temperature the corrosion rate of all of the tested materials increases by tens of times. The metals with higher magnesium content show more pitting damage. The relationship of the corrosion resistance of the alloys to magnesium content is confirmed by the similar intensity of failure of the joint metal of all of the investigated alloys and by electrochemical investigations. The data shows that AMg3 alloy is close to technically pure ADO aluminum. However, the susceptibility of even this material to local corrosion eliminates the possibility of the use of aluminum-magnesium alloys as reliable constructional materials in glacial acetic acid.

  16. Strength and ductility with {10͞11} — {10͞12} double twinning in a magnesium alloy

    NASA Astrophysics Data System (ADS)

    Lentz, M.; Risse, M.; Schaefer, N.; Reimers, W.; Beyerlein, I. J.

    2016-04-01

    Based on their high specific strength and stiffness, magnesium alloys are attractive for lightweight applications in aerospace and transportation, where weight saving is crucial for the reduction of carbon dioxide emissions. Unfortunately, the ductility of magnesium alloys is usually limited. It is thought that one reason for the lack of ductility is that the development of -- double twins (DTW) cause premature failure of magnesium alloys. Here we show with a magnesium alloy containing 4 wt% lithium, that the same impressively large compression failure strains can be achieved with DTWs as without. The DTWs form stably across the microstructure and continuously throughout straining, forming three-dimensional intra-granular networks, a potential strengthening mechanism. We rationalize that relatively easier slip characteristic of this alloy plastically relaxed the localized stress concentrations that DTWs can generate. This result may provide key insight and an alternative perspective towards designing formable and strong magnesium alloys.

  17. Characterization and Properties of Micro-arc Composite Ceramic Coatings on Magnesium Alloys

    SciTech Connect

    Zhang, Long; Jiang, Bailing; Ge, Yanfeng; Nyberg, Eric A.; Liu, Ming

    2013-05-21

    Magnesium alloys are of growing interest for many industrial applications due to their favorable strength-to-weight ratio and excellent cast ability. However, one of the limiting factors in the use of magnesium on production vehicles is its poor corrosion resistance. Micro-arc Composite Ceramic (MCC) coatings on AZ91D magnesium alloys were prepared in combination with Micro-arc Oxidation (MAO) and electrophoresis technologies. The microstructure, corrosion resistance, abrasion resistance, stone impact resistance, thermal shock resistance and adhesion of MCC coating were studied, respectively. The surface and cross-section morphologies of MAO and MCC coating showed that the outer organic coating filled the holes on the surface of the MAO coating. It acted as a shelter on the MAO coating surface when the MCC coatings were exposed to corrosive environments. The corrosion resistance of the MCC coating was characterized by a copper-accelerated acetic acid salt spray test. The testing results showed that the creep back from scribe lines was less than 1mm and completely fit the evaluation standard. The composite structure of the MCC coating vastly improved the corrosion resistance of Mg alloys. According to testing standards, the resistance to abrasion, stone impact resistance, thermal shock resistance and adhesion of MCC coatings completely met the evaluation standard requirements. The MCC coated AZ91D magnesium alloys possessed excellent properties; this is a promising corrosion and wear resistance surface treatment technology on magnesium alloys for production vehicles.

  18. Numerical Modeling of Magnesium Alloy Sheet Metal Forming at Elevated Temperature

    SciTech Connect

    Lee, Myeong-Han; Oh, Soo-Ik; Kim, Heon-Young; Kim, Hyung-Jong; Choi, Yi-Chun

    2007-05-17

    The development of light-weight vehicle is in great demand for enhancement of fuel efficiency and dynamic performance. The vehicle weight can be reduced effectively by using lightweight materials such as magnesium alloys. However, the use of magnesium alloys in sheet forming processes is still limited because of their low formability at room temperature and the lack of understanding of the forming process of magnesium alloys at elevated temperatures. In this study, uniaxial tensile tests of the magnesium alloy AZ31B-O at various temperatures were performed to evaluate the mechanical properties of this alloy relevant for forming of magnesium sheets. To construct a FLD (forming limit diagram), a forming limit test were conducted at temperature of 100 and 200 deg. C. For the evaluation of the effects of the punch temperature on the formability of a rectangular cup drawing with AZ31B-O, numerical modelling was conducted. The experiment results indicate that the stresses and possible strains of AZ31B-O sheets largely depend on the temperature. The stress decreases with temperature increase. Also, the strain increase with temperature increase. The numerical modelling results indicate that formability increases with the decrease in the punch temperature at the constant temperature of the die and holder.

  19. Novel process for recycling magnesium alloy employing refining and solid oxide membrane electrolysis

    NASA Astrophysics Data System (ADS)

    Guan, Xiaofei

    Magnesium is the least dense engineering metal, with an excellent stiffness-to-weight ratio. Magnesium recycling is important for both economic and environmental reasons. This project demonstrates feasibility of a new environmentally friendly process for recycling partially oxidized magnesium scrap to produce very pure magnesium at low cost. It combines refining and solid oxide membrane (SOM) based oxide electrolysis in the same reactor. Magnesium and its oxide are dissolved in a molten flux. This is followed by argon-assisted evaporation of dissolved magnesium, which is subsequently condensed in a separate condenser. The molten flux acts as a selective medium for magnesium dissolution, but not aluminum or iron, and therefore the magnesium collected has high purity. Potentiodynamic scans are performed to monitor the magnesium content change in the scrap as well as in solution in the flux. The SOM electrolysis is employed in the refining system to enable electrolysis of the magnesium oxide dissolved in the flux from the partially oxidized scrap. During the SOM electrolysis, oxygen anions are transported out of the flux through a yttria stabilized zirconia membrane to a liquid silver anode where they are oxidized. Simultaneously, magnesium cations are transported through the flux to a steel cathode where they are reduced. The combination of refining and SOM electrolysis yields close to 100% removal of magnesium metal from partially oxidized magnesium scrap. The magnesium recovered has a purity of 99.6w%. To produce pure oxygen it is critical to develop an inert anode current collector for use with the non-consumable liquid silver anode. In this work, an innovative inert anode current collector is successfully developed and used in SOM electrolysis experiments. The current collector employs a sintered strontium-doped lanthanum manganite (La0.8Sr0.2MnO 3-delta or LSM) bar, an Inconel alloy 601 rod, and a liquid silver contact in between. SOM electrolysis experiments

  20. [Research on the mechanical properties of bone scaffold reinforced by magnesium alloy/bioceramics composite with stereolithography double channels].

    PubMed

    Li, Changhai; Lian, Qin; Zhuang, Pei; Wang, Junzhong; Li, Dichen

    2015-02-01

    Focusing on the poor mechanical strength of porous bioceramics bone scaffold, and taking into account of the good mechanical properties of biodegradable magnesium alloy, we proposed a novel method to fabricate magnesium alloy/bioceramics composite bone scaffold with stereolithography double channels. Firstly, a scaffold structure without mutually connected double channels was designed. Then, an optimized bioceramics scaffold was fabricated according to stereolithography and gel-casing. Molten AZ31 magnesium alloy was perfused into the secondary channel of scaffold by low-pressure casting, and magnesium alloy/bioceramics composite bone scaffold was obtained when magnesium alloy was solidified. The compression test showed that the strength of bioceramics scaffold with only one channel and without magnesium alloy was (9.76 ± 0.64) MPa, while the strength of magnesium alloy/bioceramics composite scaffold with double channels was (17.25 ± 0.88) MPa. It can be concluded that the magnesium alloy/bioceramics composite is obviously able to improve the scaffold strength.

  1. Corrosion Behavior of AZ91D Magnesium Alloy in Three Different Physiological Environments

    NASA Astrophysics Data System (ADS)

    Zhou, Juncen; Li, Qing; Zhang, Haixiao; Chen, Funan

    2014-01-01

    Magnesium alloys have been considered as promising biomedical materials and were studied in different physiological environments. In this work, corrosion behavior of AZ91D magnesium alloy in artificial saliva, simulated body fluid (SBF), and 3.5 wt.% NaCl solution was investigated using electrochemical techniques and a short-term immersion test. In contrast with other physiological environments, the amount of aggressive ions in artificial saliva is small. In addition, a protective film is formed on the surface of samples in artificial saliva. Experimental results suggest that corrosion resistance of AZ91D magnesium alloy in artificial saliva is better than that in c-SBF and 3.5 wt.% NaCl solution.

  2. One-step electrochemical fabrication of bilayered MgO/polymer coating on magnesium alloy

    NASA Astrophysics Data System (ADS)

    Liang, Jun; Zhang, Ren-Hui; Peng, Zhen-Jun; Liu, Bai-Xing

    2014-09-01

    This research demonstrates a novel one-step electrochemical method to fabricate thick bilayer coatings on magnesium alloy in acid phosphate electrolyte containing aniline monomer and styrene-acrylic emulsion (SAE) with pulsed DC voltage. The morphologies, XRD and FTIR results show that the bilayer coating consists of an inner oxide layer and an outer polyaniline (PANI)/SAE composite layer. It is believed that the bilayered structure achieved results from a hybrid process combining electropolymerization (EPM) of aniline, electrophoretic deposition (EPD) of SAE and plasma electrolyte oxidation (PEO) of magnesium alloy substrate. Electrochemical corrosion tests indicate that the bilayer coating can provide superior corrosion protection to the magnesium alloy substrate in 3.5 wt.% NaCl solution.

  3. An organic chromium-free conversion coating on AZ91D magnesium alloy

    NASA Astrophysics Data System (ADS)

    Chen, Xiaoming; Li, Guangyu; Lian, Jianshe; Jiang, Qing

    2008-12-01

    Traditional conversion coatings on magnesium alloys are usually immersed in a solution containing hexavalent chromium compounds. However, the replacement treatments have been proposed by the present environmental driving to eliminate hexavalent chromium. In this work, a tannic acid based conversion coating on AZ91D magnesium alloy was obtained by treatment in a solution containing tannic acid and ammonium metavanadate. SEM, XPS and IR were used to determine the morphology and structure of the conversion coatings. Continuous and uniform conversion coating was deposited on AZ91D alloy and the main components of the coatings were Al 2O 3, MgF 2 and penta-hydroxy benzamide-magnesium complex. The formation mechanism of the coating was discussed. Polarization measurement and salt spray test showed that the corrosion resistance of the conversion coating was much higher than that of traditional chromate conversion coating.

  4. The Degradation Interface of Magnesium Based Alloys in Direct Contact with Human Primary Osteoblast Cells

    PubMed Central

    Willumeit-Römer, Regine; Laipple, Daniel; Luthringer, Bérengère; Feyerabend, Frank

    2016-01-01

    Magnesium alloys have been identified as a new generation material of orthopaedic implants. In vitro setups mimicking physiological conditions are promising for material / degradation analysis prior to in vivo studies however the direct influence of cell on the degradation mechanism has never been investigated. For the first time, the direct, active, influence of human primary osteoblasts on magnesium-based materials (pure magnesium, Mg-2Ag and Mg-10Gd alloys) is studied for up to 14 days. Several parameters such as composition of the degradation interface (directly beneath the cells) are analysed with a scanning electron microscope equipped with energy dispersive X-ray and focused ion beam. Furthermore, influence of the materials on cell metabolism is examined via different parameters like active mineralisation process. The results are highlighting the influences of the selected alloying element on the initial cells metabolic activity. PMID:27327435

  5. The aluminium-scandium-lithium-magnesium system as a potential source of superplastically formable alloys

    SciTech Connect

    Emigh, R.A.

    1990-07-01

    Alloys from the aluminum-lithium-scandium-magnesium system have been cast and rolled for study. The goal is to evaluate this system for the development of superplastically formable, high strength alloys. Aluminum-scandium-magnesium alloys have shown potential as superplastic alloys. These alloys rely on small Al{sub 3}Sc (ordered L1{sub 2}) precipitates for grain structure stabilization and strengthening. Additional precipitation strengthening is required to raise their strength to levels sufficient for aircraft applications. The addition of lithium provides this additional strengthening through the formation of Al{sub 3}Li({delta}{prime}). To produce the alloys studied in this research, a unique induction melting furnace was constructed that incorporates special features to produce aluminum-lithium alloys with low hydrogen content. The furnace also features a water cooled, copper casting mold to achieve a moderately rapid solidification rate. This is because the amount of scandium used (0.5 wt %) is in excess of the solubility limit and Al{sub 3}Sc cannot be re-solutionized to any extent. It is therefore desired to super-saturate the matrix with as much scandium as possible for later precipitation. Two high lithium alloys were produced, ALS2 (nominal composition Al-2.2Li-O.5 Sc) and AlS4 (nominal composition Al-2.0Li-2.2Mg-0.5Sc) that were strengthened with {delta}{prime} (Al{sub 3}Li). These alloys exhibited strength and ductility superior to those of aluminum-lithium-(magnesium)-zirconium alloys. This is because the scandium containing alloys have developed a finer grain structure and the Al{sub 3}Sc precipitates contribute to the alloys strength. 41 refs., 29 figs.

  6. Magnesium

    MedlinePlus

    ... after taking a dietary supplement that contains magnesium. Diuretics can either increase or decrease the loss of magnesium through urine, depending on the type of diuretic. Prescription drugs used to ease symptoms of acid ...

  7. Influence of Cobalt on the Properties of Load-Sensitive Magnesium Alloys

    PubMed Central

    Klose, Christian; Demminger, Christian; Mroz, Gregor; Reimche, Wilfried; Bach, Friedrich-Wilhelm; Maier, Hans Jürgen; Kerber, Kai

    2013-01-01

    In this study, magnesium is alloyed with varying amounts of the ferromagnetic alloying element cobalt in order to obtain lightweight load-sensitive materials with sensory properties which allow an online-monitoring of mechanical forces applied to components made from Mg-Co alloys. An optimized casting process with the use of extruded Mg-Co powder rods is utilized which enables the production of magnetic magnesium alloys with a reproducible Co concentration. The efficiency of the casting process is confirmed by SEM analyses. Microstructures and Co-rich precipitations of various Mg-Co alloys are investigated by means of EDS and XRD analyses. The Mg-Co alloys' mechanical strengths are determined by tensile tests. Magnetic properties of the Mg-Co sensor alloys depending on the cobalt content and the acting mechanical load are measured utilizing the harmonic analysis of eddy-current signals. Within the scope of this work, the influence of the element cobalt on magnesium is investigated in detail and an optimal cobalt concentration is defined based on the performed examinations. PMID:23344376

  8. Thermodynamic properties of calcium-magnesium alloys determined by emf measurements

    SciTech Connect

    Newhouse, JM; Poizeau, S; Kim, H; Spatocco, BL; Sadoway, DR

    2013-02-28

    The thermodynamic properties of calcium-magnesium alloys were determined by electromotive force (emf) measurements using a Ca(in Bi)vertical bar CaF2 vertical bar Ca(in Mg) cell over the temperature range 713-1048 K. The activity and partial molar Gibbs free energy of calcium in magnesium were calculated for nine Ca-Mg alloys, calcium mole fractions varying from x(ca) = 0.01 to 0.80. Thermodynamic properties of magnesium in calcium and the molar Gibbs free energy of mixing were estimated using the Gibbs-Duhem relationship. In the all-liquid region at 1010 K, the activity of calcium in magnesium was found to range between 8.8 x 10(-4) and 0.94 versus pure calcium. The molecular interaction volume model (MIVM) was used to model the activity coefficient of Ca and Mg in Ca-Mg liquid alloys. Based on this work, Ca-Mg alloys show promise as the negative electrode of a liquid metal battery in which calcium is the itinerant species: alloying with Mg results in both a decrease in operating temperature and suppression of Ca metal solubility in the molten salt electrolyte. (C) 2012 Elsevier Ltd. All rights reserved.

  9. Recent advances on the development of magnesium alloys for biodegradable implants.

    PubMed

    Chen, Yongjun; Xu, Zhigang; Smith, Christopher; Sankar, Jag

    2014-11-01

    In recent years, much progress has been made on the development of biodegradable magnesium alloys as "smart" implants in cardiovascular and orthopedic applications. Mg-based alloys as biodegradable implants have outstanding advantages over Fe-based and Zn-based ones. However, the extensive applications of Mg-based alloys are still inhibited mainly by their high degradation rates and consequent loss in mechanical integrity. Consequently, extensive studies have been conducted to develop Mg-based alloys with superior mechanical and corrosion performance. This review focuses on the following topics: (i) the design criteria of biodegradable materials; (ii) alloy development strategy; (iii) in vitro performances of currently developed Mg-based alloys; and (iv) in vivo performances of currently developed Mg-based implants, especially Mg-based alloys under clinical trials.

  10. Study on the blood compatibility and biodegradation properties of magnesium alloys.

    PubMed

    Mochizuki, Akira; Kaneda, Hideki

    2015-02-01

    Lately, several magnesium alloys have been investigated as a new class of biomaterials owing to their excellent biodegradability in living tissues. In this study, we considered AZ series of Mg alloy containing aluminum (3% to 9%) and zinc (1%) as a model magnesium alloy, and investigated their biodegradation in whole blood and blood compatibility in vitro. The results of the elution property of metal ions determined using chromogenic assay and the associated pH change show that the degradation resistance of the AZ series alloys in blood is improved by alloying aluminum. Furthermore, the blood compatibility of the alloys was investigated in terms of their hemolysis, factor Xa-like activity, using spectrophotometry and chromogenic assay, respectively, and coagulation time measurements (prothrombin time and activated partial thromboplastin time). The results indicated that the blood compatibility of the AZ series alloys is excellent, irrespective of the alloy composition. The excellent blood compatibility with the coagulation system could be attributed to the eluted Mg(2+) ion, which suppresses the activation of certain coagulation factors in the intrinsic and/or extrinsic coagulation pathways. In terms of the degradation resistance of the AZ series alloys in blood, the results of pH change in blood and the amount of the eluted metal ions indicate that the performance is markedly improved with an increase in aluminum content.

  11. An in vitro study on the biocompatibility of WE magnesium alloys.

    PubMed

    Ge, Shuping; Wang, Yi; Tian, Jie; Lei, Daoxi; Yu, Qingsong; Wang, Guixue

    2016-04-01

    Magnesium alloys are being actively studied for intravascular stent applications because of their good mechanical strength and biocompatibility. To rule out the high allergenicity of nickel and neurotoxicity of aluminum element, four kinds of WE magnesium alloys (where "W" represents the metallic element Y and "E" represents mixed rare earth (RE) elements; Y: 2.5, 5.0, 6.5, and 7.5 wt %; Nd: 1.0, 2.6, 2.5, and 4.2 wt %; Zr: 0.8 wt %) were chosen for in vitro investigation of their biocompatibility using cell culture. The results showed that, with the increase of rare earth elements in WE magnesium alloys, fibrinogen adsorption decreased and coagulation function was improved. It was also found that WE magnesium alloys promoted the adhesion of endothelial cells. With the increase of adhesion time, adhered cell numbers increased gradually. With 25% extracts, all the WE alloys promoted cell migration, while 100% extracts were not conducive to cell migration. Based on the above results, WE magnesium alloys 5.0WE (5.0Y-2.6Nd-0.8Zr) and 6.5WE (6.5Y-2.5Nd-0.8Zr) have better biocompatibility as compared with that with 2.5WE (2.5Y-1.0Nd-0.8Zr) and 7.5WE (7.5Y-4.2Nd-0.8Zr), and could be as the promising candidate materials for medical stent applications. PMID:25939488

  12. Fast neutron activation analysis of oxide inclusions in magnesium alloy ingots

    NASA Astrophysics Data System (ADS)

    Fuerst, C. D.; James, W. D.

    1999-06-01

    Magnesium will have an increasingly important role to play in the automotive industry's materials strategy. In addition to its obvious use as a lightweight alternative, magnesium offers advantages in areas such as component integration and NVH (noise, vibration and harshness). Although the metallic composition of magnesium alloys has been carefully defined, there is no uniform industry standard for non-metallic inclusions, such as oxides, which are believed to adversely impact the material's strength. A definitive test has been needed, preferably one that provides a highly sensitive, calibrated, nondestructive evaluation of the metal's bulk oxide content. In response to this need, fast neutron activation analysis (FNAA) has emerged as an important tool for providing highly accurate quantitative information on the oxygen content in magnesium alloys. Oxygen levels from less than 50 to several thousand ppm have been observed in these alloys, with the highest levels concentrated at the top center of the ingot. Several operational procedures have been developed to optimize the analysis, including: a new automated, blank-free procedure which pneumatically transports machined magnesium cylinders between the irradiation and counting facilities; the use of an oxygen standard prepared from polyethylene and titanium dioxide, machined to match the sample dimensions; and implementation of new background subtraction software.

  13. Rapid coating of AZ31 magnesium alloy with calcium deficient hydroxyapatite using microwave energy.

    PubMed

    Ren, Yufu; Zhou, Huan; Nabiyouni, Maryam; Bhaduri, Sarit B

    2015-04-01

    Due to their unique biodegradability, magnesium alloys have been recognized as suitable metallic implant materials for degradable bone implants and bioresorbable cardiovascular stents. However, the extremely high degradation rate of magnesium alloys in physiological environment has restricted its practical application. This paper reports the use of a novel microwave assisted coating technology to improve the in vitro corrosion resistance and biocompatibility of Mg alloy AZ31. Results indicate that a dense calcium deficient hydroxyapatite (CDHA) layer was uniformly coated on a AZ31 substrate in less than 10min. Weight loss measurement and SEM were used to evaluate corrosion behaviors in vitro of coated samples and of non-coated samples. It was seen that CDHA coatings remarkably reduced the mass loss of AZ31 alloy after 7days of immersion in SBF. In addition, the prompt precipitation of bone-like apatite layer on the sample surface during immersion demonstrated a good bioactivity of the CDHA coatings. Proliferation of osteoblast cells was promoted in 5days of incubation, which indicated that the CDHA coatings could improve the cytocompatibility of the AZ31 alloy. All the results suggest that the CDHA coatings, serving as a protective layer, can enhance the corrosion resistance and biological response of magnesium alloys. Furthermore, this microwave assisted coating technology could be a promising method for rapid surface modification of biomedical materials.

  14. Rapid coating of AZ31 magnesium alloy with calcium deficient hydroxyapatite using microwave energy.

    PubMed

    Ren, Yufu; Zhou, Huan; Nabiyouni, Maryam; Bhaduri, Sarit B

    2015-04-01

    Due to their unique biodegradability, magnesium alloys have been recognized as suitable metallic implant materials for degradable bone implants and bioresorbable cardiovascular stents. However, the extremely high degradation rate of magnesium alloys in physiological environment has restricted its practical application. This paper reports the use of a novel microwave assisted coating technology to improve the in vitro corrosion resistance and biocompatibility of Mg alloy AZ31. Results indicate that a dense calcium deficient hydroxyapatite (CDHA) layer was uniformly coated on a AZ31 substrate in less than 10min. Weight loss measurement and SEM were used to evaluate corrosion behaviors in vitro of coated samples and of non-coated samples. It was seen that CDHA coatings remarkably reduced the mass loss of AZ31 alloy after 7days of immersion in SBF. In addition, the prompt precipitation of bone-like apatite layer on the sample surface during immersion demonstrated a good bioactivity of the CDHA coatings. Proliferation of osteoblast cells was promoted in 5days of incubation, which indicated that the CDHA coatings could improve the cytocompatibility of the AZ31 alloy. All the results suggest that the CDHA coatings, serving as a protective layer, can enhance the corrosion resistance and biological response of magnesium alloys. Furthermore, this microwave assisted coating technology could be a promising method for rapid surface modification of biomedical materials. PMID:25686961

  15. Degradation and antibacterial properties of magnesium alloys in artificial urine for potential resorbable ureteral stent applications.

    PubMed

    Lock, Jaclyn Y; Wyatt, Eric; Upadhyayula, Srigokul; Whall, Andrew; Nuñez, Vicente; Vullev, Valentine I; Liu, Huinan

    2014-03-01

    This article presents an investigation on the effectiveness of magnesium and its alloys as a novel class of antibacterial and biodegradable materials for ureteral stent applications. Magnesium is a lightweight and biodegradable metallic material with beneficial properties for use in medical devices. Ureteral stent is one such example of a medical device that is widely used to treat ureteral canal blockages clinically. The bacterial colony formation coupled with the encrustation on the stent surface from extended use often leads to clinical complications and contributes to the failure of indwelling medical devices. We demonstrated that magnesium alloys decreased Escherichia coli viability and reduced the colony forming units over a 3-day incubation period in an artificial urine (AU) solution when compared with currently used commercial polyurethane stent. Moreover, the magnesium degradation resulted in alkaline pH and increased magnesium ion concentration in the AU solution. The antibacterial and degradation properties support the potential use of magnesium-based materials for next-generation ureteral stents. Further studies are needed for clinical translation of biodegradable metallic ureteral stents.

  16. Direct writing of polymeric coatings on magnesium alloy for tracheal stent applications.

    PubMed

    Perkins, Jessica; Xu, Zhigang; Smith, Christopher; Roy, Abhijit; Kumta, Prashant N; Waterman, Jenora; Conklin, Dawn; Desai, Salil

    2015-05-01

    This paper investigates the direct-write inkjet method for depositing multi-layer coatings of biodegradable polymers on magnesium alloy surface. Immersion studies were conducted on Poly(lactic-co-glycolic) acid (PLGA), polycaprolactone (PCL), and poly-ester urethane urea (PEUU) coatings to determine the corrosion behavior of different samples based on their varying degradation properties. Using the inductively coupled plasma spectroscopy, a reduction in magnesium ion concentration was observed from the polymer-coated samples indicative of the lower corrosion rates as compared to the uncoated Mg substrate. Findings also showed correlation between the release of the magnesium ions and the health of fully differentiated normal human bronchial epithelial (NHBE) cells via evaluation of key biomarkers of inflammation and toxicity, cyclooxygenase-2 (COX-2) and lactate dehydrogenase (LDH), respectively. The induction of COX-2 gene expression was proportional to the increase in magnesium exposure. In addition, the release of higher magnesium content from uncoated and PCL polymer coated samples resulted in lower LDH activity based on the favorable response of the NHBE cells. PEUU and PLGA polymer coatings provided good barrier layer corrosion protection. This research evaluates candidate polymer coatings as a source for therapeutic agents and barrier layer to control the corrosion of magnesium alloys for tracheal applications.

  17. Wear Resistance of AZ91D Magnesium Alloy with and Without Microarc Oxidation Coating and Ti6Al4V Alloy in Artificial Saliva

    NASA Astrophysics Data System (ADS)

    Zhang, X. P.; Zou, Y. S.; Wu, F. M.; Zhao, Z. P.; You, L.; Gu, C. F.; Liao, Y. Z.

    The wear resistances of AZ91D magnesium alloy with and without microarc oxidation (MAO) coating and Ti6Al4V alloy in artificial saliva were investigated at room temperature. The wear resistance of AZ91D magnesium alloy in artificial saliva was significantly improved after microarc oxidation treatment. The volume loss of untreated AZ91D magnesium alloy sample was 20.95 times of that of AZ91D magnesium alloy with MAO coating, and that of Ti6Al4V was 5.42 times of that of MAO. Furthermore, the wear resistance of AZ91D magnesium alloy was lower than that of Ti6Al4V alloy in artificial saliva. The wear mechanisms of AZ91D magnesium and Ti6Al4V were discussed. It was found that the wear mechanism of the MAO was associated with abrasion and microfracture. There were two dominative wear mechanisms for AZ91D alloy and Ti6Al4V alloy under the loading conditions used in the experiment, namely, micro-machining wear and deformation-induced wear.

  18. Laser beam welding of AZ31B-H24 magnesium alloy.

    SciTech Connect

    Leong, K. H.

    1998-09-29

    The laser beam weldability of AZ31B magnesium alloy was examined with high power CW CO{sub 2} and pulsed Nd:YAG lasers. The low viscosity and surface tension of the melt pool make magnesium more difficult to weld than steel. Welding parameters necessary to obtain good welds were determined for both CW CO{sub 2} and pulsed Nd:YAG lasers. The weldability of the magnesium alloy was significantly better with the Nd:YAG laser. The cause of this improvement was attributed to the higher absorption of the Nd:YAG beam. A lower threshold beam irradiance was required for welding, and a more stable weldpool was obtained.

  19. Forge Welding of Magnesium Alloy to Aluminum Alloy Using a Cu, Ni, or Ti Interlayer

    NASA Astrophysics Data System (ADS)

    Yamagishi, Hideki; Sumioka, Junji; Kakiuchi, Shigeki; Tomida, Shogo; Takeda, Kouichi; Shimazaki, Kouichi

    2015-08-01

    The forge-welding process was examined to develop a high-strength bonding application of magnesium (Mg) alloy to aluminum (Al) alloy under high-productivity conditions. The effect of the insert material on the tensile strength of the joints, under various preheat temperatures and pressures, was investigated by analyzing the reaction layers of the bonded interface. The tensile strengths resulting from direct bonding, using pure copper (Cu), pure nickel (Ni), and pure titanium (Ti) inserts were 56, 100, 119, and 151 MPa, respectively. The maximum joint strength reached 93 pct with respect to the Mg cast billet. During high-pressure bonding, a microscopic plastic flow occurred that contributed to an anchor effect and the generation of a newly formed surface at the interface, particularly prominent with the Ti insert in the form of an oxide layer. The bonded interfaces of the maximum-strength inserts were investigated using scanning electron microscopy-energy-dispersive spectroscopy and electron probe microanalysis. The diffusion reaction layer at the bonded interface consisted of brittle Al-Mg intermetallics having a thickness of approximately 30 μm. In contrast, for the three inserts, the thicknesses of the diffusion reaction layer were infinitely thin. For the pure Ti insert, exhibiting the maximum tensile strength value among the inserts tested, focused ion beam-transmission electron microscopy-EDS analysis revealed a 60-nm-thick Al-Ti reaction layer, which had formed at the bonded interface on the Mg alloy side. Thus, a high-strength Al-Mg bonding method in air was demonstrated, suitable for mass production.

  20. Modeling of microstructure evolution of magnesium alloy during the high pressure die casting process

    NASA Astrophysics Data System (ADS)

    Wu, Mengwu; Xiong, Shoumei

    2012-07-01

    Two important microstructure characteristics of high pressure die cast magnesium alloy are the externally solidified crystals (ESCs) and the fully divorced eutectic which form at the filling stage of the shot sleeve and at the last stage of solidification in the die cavity, respectively. Both of them have a significant influence on the mechanical properties and performance of magnesium alloy die castings. In the present paper, a numerical model based on the cellular automaton (CA) method was developed to simulate the microstructure evolution of magnesium alloy during cold-chamber high pressure die casting (HPDC) process. Modeling of dendritic growth of magnesium alloy with six-fold symmetry was achieved by defining a special neighbourhood configuration and calculating of the growth kinetics from complete solution of the transport equations. Special attention was paid to establish a nucleation model considering both of the nucleation of externally solidified crystals in the shot sleeve and the massive nucleation in the die cavity. Meanwhile, simulation of the formation of fully divorced eutectic was also taken into account in the present CA model. Validation was performed and the capability of the present model was addressed by comparing the simulated results with those obtained by experiments.

  1. Anisotropy and Asymmetry of Yield in Magnesium Alloys at Room Temperature

    NASA Astrophysics Data System (ADS)

    Robson, Joseph

    2014-10-01

    Mechanical anisotropy and asymmetry are often pronounced in wrought magnesium alloys and are detrimental to formability and service performance. Single crystals of magnesium are highly anisotropic due to the large difference in critical resolved shear stress between the softest and hardest deformation modes. Polycrystalline magnesium alloys exhibit lower anisotropy, influenced by texture, solute level, and precipitates. In this work, a fundamental study of the effects of alloying, precipitate formation, and texture on the change in anisotropy and asymmetry from the pure magnesium single crystal case to polycrystalline alloys has been performed. It is demonstrated that much of the reduction in anisotropy and asymmetry arises from overall strengthening as solute, precipitates, and grain boundary effects are accounted for. Precipitates are predicted to be more effective than solute in reducing anisotropy and asymmetry, but shape and habit are critical since precipitates produce highly anisotropic strengthening. A small deviation from an ideal basal texture (15 deg spread) has a very strong effect in reducing anisotropy and asymmetry, similar in magnitude to the maximum effect produced by precipitation. Elasto-plastic modeling suggests that this is due to a contribution from basal slip to initial plastic deformation, even when global yield is not controlled by this mode.

  2. A brief review of calcium phosphate conversion coating on magnesium and its alloys

    NASA Astrophysics Data System (ADS)

    Zaludin, Mohd Amin Farhan; Jamal, Zul Azhar Zahid; Jamaludin, Shamsul Baharin; Derman, Mohd Nazree

    2016-07-01

    Recent developments have shown that magnesium is a promising candidate to be used as a biomaterial. Owing to its light weight, biocompatibility and compressive strength comparable with natural bones makes magnesium as an excellent choice for biomaterial. However, high reactivity and low corrosion resistance properties have restricted the application of magnesium as biomaterials. At the moment, several strategies have been developed to solve this problem. Surface modification of magnesium is one of the popular solutions to solve the problem. Among many techniques developed in the surface modification, conversion coating method is one of the simple and effective techniques. From various types of conversion coating, calcium phosphate-based conversion coating is the most suitable for biomedical fields. This paper reviews some studies on calcium phosphate coating on Mg and its alloys via chemical conversion method and discusses some factors determining the coating performance.

  3. Cytocompatibility evaluation of different biodegradable magnesium alloys with human mesenchymal stem cells.

    PubMed

    Niederlaender, J; Walter, M; Krajewski, S; Schweizer, E; Post, M; Schille, Ch; Geis-Gerstorfer, J; Wendel, Hans Peter

    2014-03-01

    In the last few years, the use of biodegradable magnesium (Mg) alloys has evoked great interest in the orthopedic field due to great advantages over long-term implant materials associated with various side effects like allergy and sensitization and consequent implant removal surgeries. However, degradation of these Mg alloys results in ion release, which may cause severe cytotoxicity and undesirable complications after implantation. In this study, we investigated the cytological effects of various Mg alloys on cells that play an important role in bone repair. Eight different magnesium alloys containing varying amounts of Al, Zn, Nd and Y were either incubated directly or indirectly with the osteosarcoma cell line Saos-2 or with uninduced and osteogenically-induced human mesenchymal stem cells (MSCs) isolated from bone marrow specimens obtained from the femoral shaft of patients undergoing total hip replacement. Cell viability, cell attachment and the release of ions were investigated at different time points in vitro. During direct or indirect incubation different cytotoxic effects of the Mg alloys on Saos-2 cells and osteogenically-induced or uninduced MSCs were observed. Furthermore, the concentration of degradation products released from the Mg alloys differed. Overall, Mg alloys MgNd2, MgY4, MgAl9Zn1 and MgY4Nd2 exhibit good cytocompatibility. In conclusion, this study reveals the necessity of cytocompatibility evaluation of new biodegradable magnesium alloys with cells that will get in direct contact to the implant material. Furthermore, the use of standardized experimental in vitro assays is necessary in order to reliably and effectively characterize new Mg alloys before performing in vivo experiments.

  4. Bone-implant interface strength and osseointegration: Biodegradable magnesium alloy versus standard titanium control.

    PubMed

    Castellani, Christoph; Lindtner, Richard A; Hausbrandt, Peter; Tschegg, Elmar; Stanzl-Tschegg, Stefanie E; Zanoni, Gerald; Beck, Stefan; Weinberg, Annelie-Martina

    2011-01-01

    Previous research on the feasibility of using biodegradable magnesium alloys for bone implant applications mainly focused on biocompatibility and corrosion resistance. However, successful clinical employment of endosseous implants is largely dependent on biological fixation and anchorage in host bone to withstand functional loading. In the present study, we therefore aimed to investigate whether bone-implant interface strength and osseointegration of a novel biodegradable magnesium alloy (Mg-Y-Nd-HRE, based on WE43) is comparable to that of a titanium control (Ti-6Al-7Nb) currently in clinical use. Biomechanical push-out testing, microfocus computed tomography and scanning electron microscopy were performed in 72 Sprague-Dawley rats 4, 12 and 24 weeks after implantation to address this question. Additionally, blood smears were obtained from each rat at sacrifice to detect potential systemic inflammatory reactions. Push-out testing revealed highly significantly greater maximum push-out force, ultimate shear strength and energy absorption to failure in magnesium alloy rods than in titanium controls after each implantation period. Microfocus computed tomography showed significantly higher bone-implant contact and bone volume per tissue volume in magnesium alloy implants as well. Direct bone-implant contact was verified by histological examination. In addition, no systemic inflammatory reactions were observed in any of the animals. We conclude that the tested biodegradable implant is superior to the titanium control with respect to both bone-implant interface strength and osseointegration. These results suggest that the investigated biodegradable magnesium alloy not only achieves enhanced bone response but also excellent interfacial strength and thus fulfils two critical requirements for bone implant applications. PMID:20804867

  5. Appropriate Mechanochemical Conditions for Corrosion-Fatigue Testing of Magnesium Alloys for Temporary Bioimplant Applications

    NASA Astrophysics Data System (ADS)

    Harandi, Shervin Eslami; Singh Raman, R. K.

    2015-05-01

    Magnesium (Mg) alloys possess great potential as bioimplants. A temporary implant employed as support for the repair of a fractured bone must possess sufficient strength to maintain their mechanical integrity for the required duration of healing. However, Mg alloys are susceptible to sudden cracking or fracture under the simultaneous action of cyclic loading and the corrosive physiological environment, i.e., corrosion fatigue (CF). Investigations of such fracture should be performed under appropriate mechanochemical conditions that appropriately simulate the actual human body conditions. This article reviews the existing knowledge on CF of Mg alloys in simulated body fluid and describes a relatively more accurate testing procedure developed in the authors' laboratory.

  6. Research activities of biomedical magnesium alloys in China

    NASA Astrophysics Data System (ADS)

    Zheng, Yufeng; Gu, Xuenan

    2011-04-01

    The potential application of Mg alloys as bioabsorable/biodegradable implants have attracted much recent attention in China. Advances in the design and biocompatibility evaluation of bio-Mg alloys in China are reviewed in this paper. Bio-Mg alloys have been developed by alloying with the trace elements existing in human body, such as Mg-Ca, Mg-Zn and Mg-Si based systems. Additionally, novel structured Mg alloys such as porous, composited, nanocrystalline and bulk metallic glass alloys were tried. To control the biocorrosion rate of bio-Mg implant to match the self-healing/regeneration rate of the surrounding tissue in vivo, surface modification layers were coated with physical and chemical methods.

  7. Opportunities and challenges for the biodegradable magnesium alloys as next-generation biomaterials

    PubMed Central

    Ding, Wenjiang

    2016-01-01

    In recent years, biodegradable magnesium alloys emerge as a new class of biomaterials for tissue engineering and medical devices. Deploying biodegradable magnesium-based materials not only avoids a second surgical intervention for implant removal but also circumvents the long-term foreign body effect of permanent implants. However, these materials are often subjected to an uncontrolled and fast degradation, acute toxic responses and rapid structural failure presumably due to a localized, too rapid corrosion process. The patented Mg–Nd–Zn–based alloys (JiaoDa BioMg [JDBM]) have been developed in Shanghai Jiao Tong University in recent years. The alloy series exhibit lower biodegradation rate and homogeneous nanophasic degradation patterns as compared with other biodegradable Mg alloys. The in vitro cytotoxicity tests using various types of cells indicate excellent biocompatibility of JDBM. Finally, bone implants using JDBM-1 alloy and cardiovascular stents using JDBM-2 alloy have been successfully fabricated and in vivo long-term assessment via implantation in animal model have been performed. The results confirmed the reduced degradation rate in vivo, excellent tissue compatibility and long-term structural and mechanical durability. Thus, this novel Mg-alloy series with highly uniform nanophasic biodegradation represent a major breakthrough in the field and a promising candidate for manufacturing the next generation biodegradable implants. PMID:27047673

  8. Opportunities and challenges for the biodegradable magnesium alloys as next-generation biomaterials.

    PubMed

    Ding, Wenjiang

    2016-06-01

    In recent years, biodegradable magnesium alloys emerge as a new class of biomaterials for tissue engineering and medical devices. Deploying biodegradable magnesium-based materials not only avoids a second surgical intervention for implant removal but also circumvents the long-term foreign body effect of permanent implants. However, these materials are often subjected to an uncontrolled and fast degradation, acute toxic responses and rapid structural failure presumably due to a localized, too rapid corrosion process. The patented Mg-Nd-Zn-based alloys (JiaoDa BioMg [JDBM]) have been developed in Shanghai Jiao Tong University in recent years. The alloy series exhibit lower biodegradation rate and homogeneous nanophasic degradation patterns as compared with other biodegradable Mg alloys. The in vitro cytotoxicity tests using various types of cells indicate excellent biocompatibility of JDBM. Finally, bone implants using JDBM-1 alloy and cardiovascular stents using JDBM-2 alloy have been successfully fabricated and in vivo long-term assessment via implantation in animal model have been performed. The results confirmed the reduced degradation rate in vivo, excellent tissue compatibility and long-term structural and mechanical durability. Thus, this novel Mg-alloy series with highly uniform nanophasic biodegradation represent a major breakthrough in the field and a promising candidate for manufacturing the next generation biodegradable implants.

  9. The effect of the existing state of Y on high temperature oxidation properties of magnesium alloys

    NASA Astrophysics Data System (ADS)

    Yu, Xiaowen; Shen, Shijun; Jiang, Bin; Jiang, Zhongtao; Yang, Hong; Pan, Fusheng

    2016-05-01

    This paper studies the effect of the existing state of Y element on the high temperature oxidation resistance of magnesium alloys. Different levels of Al element were added into Mg-2.5Y alloy to obtain different existing state of Y. The oxidation rate of Mg-2.5Y-2.5Al alloy is the highest among Mg-2.5Y, Mg-2.5Y-2.5Al and Mg-2.5Y-4.2Al alloys at 500 °C. An effective and protective Y2O3/MgO composite oxide film was formed on the surface of Mg-2.5Y alloy after oxidized at 500 °C for 360 min. The results show that the dissolved Y element in the matrix was beneficial to improve the oxidation resistance of magnesium alloys. Once Y element transformed to the high temperature stable Al2Y compound, its ability in preventing oxidation would disappear. The formation of Al2Y compound severely deteriorated the oxidation resistance of Mg-2.5Y alloy. In addition, the dissolved Al can also cause the rise of oxidation resistance at a certain extent.

  10. Microstructure and Corrosion Characterization of Squeeze Cast AM50 Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Sachdeva, Deepika; Tiwari, Shashank; Sundarraj, Suresh; Luo, Alan A.

    2010-12-01

    Squeeze casting of magnesium alloys potentially can be used in lightweight chassis components such as control arms and knuckles. This study documents the microstructural analysis and corrosion behavior of AM50 alloys squeeze cast at different pressures between 40 and 120 MPa and compares them with high-pressure die cast (HPDC) AM50 alloy castings and an AM50 squeeze cast prototype control arm. Although the corrosion rates of the squeeze cast samples are slightly higher than those observed for the HPDC AM50 alloy, the former does produce virtually porosity-free castings that are required for structural applications like control arms and wheels. This outcome is extremely encouraging as it provides an opportunity for additional alloy and process development by squeeze casting that has remained relatively unexplored for magnesium alloys compared with aluminum. Among the microstructural parameters analyzed, it seems that the β-phase interfacial area, indicating a greater degree of β network, leads to a lower corrosion rate. Weight loss was the better method for determining corrosion behavior in these alloys that contain a large fraction of second phase, which can cause perturbations to an overall uniform surface corrosion behavior.

  11. Biocompatibility of rapidly solidified magnesium alloy RS66 as a temporary biodegradable metal.

    PubMed

    Willbold, Elmar; Kalla, Katharina; Bartsch, Ivonne; Bobe, Katharina; Brauneis, Maria; Remennik, Sergei; Shechtman, Dan; Nellesen, Jens; Tillmann, Wolfgang; Vogt, Carla; Witte, Frank

    2013-11-01

    Biodegradable magnesium-based alloys are very promising materials for temporary implants. However, the clinical use of magnesium-based alloys is often limited by rapid corrosion and by insufficient mechanical stability. Here we investigated RS66, a magnesium-based alloy with extraordinary physicochemical properties of high tensile strength combined with a high ductility and a homogeneous grain size of ~1 μm which was obtained by rapid solidification processing and reciprocal extrusion. Using a series of in vitro and in vivo experiments, we analyzed the biodegradation behavior and the biocompatibility of this alloy. In vitro, RS66 had no cytotoxic effects in physiological concentrations on the viability and the proliferation of primary human osteoblasts. In vivo, RS66 cylinders were implanted into femur condyles, under the skin and in the muscle of adult rabbits and were monitored for 1, 2, 3, 4 and 8 weeks. After explantation, the RS66 cylinders were first analyzed by microtomography to determine the remaining RS66 alloy and calculate the corrosion rates. Then, the implantation sites were examined histologically for healing processes and foreign body reactions. We found that RS66 was corroded fastest subcutaneously followed by intramuscular and bony implantation of the samples. No clinical harm with transient gas cavities during the first 6 weeks in subcutaneous and intramuscular implantation sites was observed. No gas cavities were formed around the implantation site in bone. The corrosion rates in the different anatomical locations correlated well with the local blood flow prior to implantation. A normal foreign body reaction occurred in all tissues. Interestingly, no enhanced bone formation could be observed around the corroding samples in the condyles. These data show that RS66 is biocompatible, and due to its interesting physicochemical properties, this magnesium alloy is a promising material for biodegradable implants.

  12. Corrosion inhibition of rapidly solidified Mg-3% Zn-15% Al magnesium alloy with sodium carboxylates

    SciTech Connect

    Daloz, D.; Michot, G.; Rapin, C.; Steinmetz, P.

    1998-06-01

    The ability of sodium linear-saturated carboxylates to protect magnesium alloys against aqueous corrosion was characterized. Electrochemical measurements of polarization resistance and corrosion current showed the inhibition efficiency of these compounds is a function of their concentration and of the length of the aliphatic chain. In every case studied, the efficiency increased with immersion time. At pH 8, the best inhibiting behavior was observed with 0.05 M sodium undecanoate. The potential-pH diagram of magnesium in an aqueous solution containing undecanoate anions was generated based upon the solubility determined for magnesium undecanoate (Mg[CH{sub 3}(CH{sub 2}){sub 9}COO]{sub 2}). According to this diagram, the very low corrosion rate was suspected to result from formation of Mg(CH{sub 3}[CH{sub 2}]{sub 9}COO){sub 2}. Infrared spectrometry carried out on both the synthesized magnesium carboxylate and the product from the magnesium alloy surface after inhibitive treatment confirmed this hypothesis.

  13. New insights into the fundamental chemical nature of ionic liquid film formation on magnesium alloy surfaces.

    PubMed

    Forsyth, Maria; Neil, Wayne C; Howlett, Patrick C; Macfarlane, Douglas R; Hinton, Bruce R W; Rocher, Nathalie; Kemp, Thomas F; Smith, Mark E

    2009-05-01

    Ionic liquids (ILs) based on trihexyltetradecylphosphonium coupled with either diphenylphosphate or bis(trifluoromethanesulfonyl)amide have been shown to react with magnesium alloy surfaces, leading to the formation a surface film that can improve the corrosion resistance of the alloy. The morphology and microstructure of the magnesium surface seems critical in determining the nature of the interphase, with grain boundary phases and intermetallics within the grain, rich in zirconium and zinc, showing almost no interaction with the IL and thereby resulting in a heterogeneous surface film. This has been explained, on the basis of solid-state NMR evidence, as being due to the extremely low reactivity of the native oxide films on the intermetallics (ZrO2 and ZnO) with the IL as compared with the magnesium-rich matrix where a magnesium hydroxide and/or carbonate inorganic surface is likely. Solid-state NMR characterization of the ZE41 alloy surface treated with the IL based on (Tf)2N(-) indicates that this anion reacts to form a metal fluoride rich surface in addition to an organic component. The diphenylphosphate anion also seems to undergo an additional chemical process on the metal surface, indicating that film formation on the metal is not a simple chemical interaction between the components of the IL and the substrate but may involve electrochemical processes. PMID:20355890

  14. The Effect of Adding Corrosion Inhibitors into an Electroless Nickel Plating Bath for Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Hu, Rong; Su, Yongyao; Liu, Hongdong; Cheng, Jiang; Yang, Xin; Shao, Zhongcai

    2016-08-01

    In this work, corrosion inhibitors were added into an electroless nickel plating bath to realize nickel-phosphorus (Ni-P) coating deposition on magnesium alloy directly. The performance of five corrosion inhibitors was evaluated by inhibition efficiency. The results showed that only ammonium hydrogen fluoride (NH4HF2) and ammonium molybdate ((NH4)2MoO4) could be used as corrosion inhibitors for magnesium alloy in the bath. Moreover, compounding NH4HF2 and (NH4)2MoO4, the optimal concentrations were both at 1.5 ~ 2%. The deposition process of Ni-P coating was observed by using a scanning electron microscope (SEM). It showed corrosion inhibitors inhibited undesired dissolution of magnesium substrate during the electroless plating process. In addition, SEM observation indicated that the corrosion inhibition reaction and the Ni2+ replacement reaction were competitive at the initial deposition time. Both electrochemical analysis and thermal shock test revealed that the Ni-P coating exhibited excellent corrosion resistance and adhesion properties in protecting the magnesium alloy.

  15. The Effect of Adding Corrosion Inhibitors into an Electroless Nickel Plating Bath for Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Hu, Rong; Su, Yongyao; Liu, Hongdong; Cheng, Jiang; Yang, Xin; Shao, Zhongcai

    2016-10-01

    In this work, corrosion inhibitors were added into an electroless nickel plating bath to realize nickel-phosphorus (Ni-P) coating deposition on magnesium alloy directly. The performance of five corrosion inhibitors was evaluated by inhibition efficiency. The results showed that only ammonium hydrogen fluoride (NH4HF2) and ammonium molybdate ((NH4)2MoO4) could be used as corrosion inhibitors for magnesium alloy in the bath. Moreover, compounding NH4HF2 and (NH4)2MoO4, the optimal concentrations were both at 1.5 ~ 2%. The deposition process of Ni-P coating was observed by using a scanning electron microscope (SEM). It showed corrosion inhibitors inhibited undesired dissolution of magnesium substrate during the electroless plating process. In addition, SEM observation indicated that the corrosion inhibition reaction and the Ni2+ replacement reaction were competitive at the initial deposition time. Both electrochemical analysis and thermal shock test revealed that the Ni-P coating exhibited excellent corrosion resistance and adhesion properties in protecting the magnesium alloy.

  16. Plastic Deformation Characteristics Of AZ31 Magnesium Alloy Sheets At Elevated Temperature

    SciTech Connect

    Park, Jingee; Lee, Jongshin; You, Bongsun; Choi, Seogou; Kim, Youngsuk

    2007-05-17

    Using lightweight materials is the emerging need in order to reduce the vehicle's energy consumption and pollutant emissions. Being a lightweight material, magnesium alloys are increasingly employed in the fabrication of automotive and electronic parts. Presently, magnesium alloys used in automotive and electronic parts are mainly processed by die casting. The die casting technology allows the manufacturing of parts with complex geometry. However, the mechanical properties of these parts often do not meet the requirements concerning the mechanical properties (e.g. endurance strength and ductility). A promising alternative can be forming process. The parts manufactured by forming could have fine-grained structure without porosity and improved mechanical properties such as endurance strength and ductility. Because magnesium alloy has low formability resulted form its small slip system at room temperature it is usually formed at elevated temperature. Due to a rapid increase of usage of magnesium sheets in automotive and electronic industry it is necessary to assure database for sheet metal formability and plastic yielding properties in order to optimize its usage. Especially, plastic yielding criterion is a critical property to predict plastic deformation of sheet metal parts in optimizing process using CAE simulation. Von-Mises yield criterion generally well predicts plastic deformation of steel sheets and Hill'1979 yield criterion predicts plastic deformation of aluminum sheets. In this study, using biaxial tensile test machine yield loci of AZ31 magnesium alloy sheet were obtained at elevated temperature. The yield loci ensured experimentally were compared with the theoretical predictions based on the Von-Mises, Hill, Logan-Hosford, and Barlat model.

  17. In vitro interactions of blood, platelet, and fibroblast with biodegradable magnesium-zinc-strontium alloys.

    PubMed

    Nguyen, T Y; Cipriano, A F; Guan, Ren-Guo; Zhao, Zhan-Yong; Liu, Huinan

    2015-09-01

    Magnesium (Mg) alloy is an attractive class of metallic biomaterial for cardiovascular applications due to its biodegradability and mechanical properties. In this study, we investigated the degradation in blood, thrombogenicity, and cytocompatibility of Magnesium-Zinc-Strontium (Mg-Zn-Sr) alloys, specifically four Mg-4 wt % Zn-xSr (x = 0.15, 0.5, 1, and 1.5 wt %) alloys, together with pure Mg control and relevant reference materials for cardiovascular applications. Human whole blood and platelet rich plasma (PRP) were used as the incubation media to investigate the degradation behavior of the Mg-Zn-Sr alloys. The results showed that the PRP had a greater pH increase and greater concentration of Mg(2+) ions when compared with whole blood after 2 h of incubation with the same respective Mg alloys, suggesting that the Mg alloys degraded faster in PRP than in whole blood. The Mg alloy with 4 wt % Zn and 0.15 wt % Sr (named as ZSr41A) was identified as the most promising alloy for cardiovascular stent applications, because it showed slower degradation and less thrombogenicity, as indicated by the lower concentrations of Mg(2+) ions released and less deposition of platelets. Additionally, ZSr41 alloys were cytocompatible with fibroblasts in direct exposure culture in which the cells adhered and proliferated around the samples, with no statistical difference in cell adhesion density compared with the blank reference. Future studies on the ZSr41 alloys are necessary to investigate their direct interactions with other important cells in cardiovascular system, such as vascular endothelial cells and smooth muscle cells.

  18. Process Influences on Laser-beam Melting of the Magnesium Alloy AZ91

    NASA Astrophysics Data System (ADS)

    Schmid, Dominik; Renza, Johanna; Zaeh, Michael F.; Glasschroeder, Johannes

    Magnesium's great lightweight potential and high biocompatibility render laser-beam melting of this metal increasingly interesting. Despite recent research activities in this field, the properties thereby achieved are still inadequate for industrial or medical use. Low surface quality caused by powder sintered to parts' boundaries is one of the main problems. This effect is discussed theoretically and examined on single tracks of the magnesium alloy AZ91. Welding-penetration depth and width was measured on a magnesium plate with and without a powder layer. For the derivation of suitable process parameters, structures with incrementally increasing hatch distances were built and microscopically analyzed. The influence on defect percentage and hardness of the parts was determined based on specimens manufactured with different layer thicknesses. The influence of the oxygen content on solids was analyzed by varying the process atmosphere.

  19. Friction and Adhesion in Dry Warm Forging of Magnesium Alloy with Coated Tools

    NASA Astrophysics Data System (ADS)

    Matsumoto, Ryo; Kawashima, Hiroaki; Osakada, Kozo

    In order to develop forging process of magnesium alloys without lubrication, frictional behavior of magnesium alloy AZ31B (Mg-3%Al-1%Zn) is evaluated by a tapered plug penetration test under dry condition. The cemented tungsten carbide (WC) plugs polished to be a mirror-like surface are coated with diamond-like carbon (DLC) and TiAlN by physical vapor deposition (PVD). The cylindrical hollow billets of AZ31B are penetrated by the tapered plugs at a temperature of 200°C. The surface roughness of the hole of the billet, the adhesion length of AZ31B on the plug surface and the penetration load are measured. Compared with WC and TiAlN coating, it is found that DLC coating is effective in preventing AZ31B from adhering to the tool surface and reducing the penetration load.

  20. Fatigue behaviour of friction stir processed AZ91 magnesium alloy produced by high pressure die casting

    SciTech Connect

    Cavaliere, P. . E-mail: pasquale.cavaliere@unile.it; De Marco, P.P.

    2007-03-15

    The room temperature fatigue properties of AZ91 magnesium alloy produced by high pressure die casting (HPDC) as cast, heat treated, friction stir processed (FSP) and FSP and heat treated were studied. The fatigue properties of the material were evaluated for the HPDC magnesium alloy in the as-received state and after a solution treatment at 415 deg. C for 2 h and an ageing treatment at 220 deg. C for 4 h. The heat treatment resulted in a significant increase in the fatigue properties of the HPDC material, while no significance influence of heat treatment was recorded in the FSP condition. The morphology of fracture surfaces was examined by employing a field emission gun scanning electron microscope (FEGSEM)

  1. Development of Laser Surface Technologies for Anti-Corrosion on Magnesium Alloys: a Review

    NASA Astrophysics Data System (ADS)

    Sun, Rujian; Guan, Yingchun; Zhu, Ying

    2016-03-01

    Magnesium (Mg) alloys have been increasingly used in industries and biomaterial fields due to low density, high specific strength and biodegradability. However, poor surface-related properties are major factors that limit their practical applications. This paper mainly focuses on laser-based anti-corrosion technologies for Mg alloys, beginning with a brief review of conventional methods, and then demonstrates the feasibility of laser surface technologies including laser surface melting (LSM), laser surface alloying (LSA), laser surface cladding (LSC) and laser shock peening (LSP) in achieving enhancement of corrosion resistance. The mechanism and capability of each technique in corrosion resistance is carefully discussed. Finally, an outlook of the development of laser surface technology for Mg alloy is further concluded, aiming to serve as a guide for further research both in industry applications and biomedical devices.

  2. Electrodeposition of high corrosion resistance Cu/Ni-P coating on AZ91D magnesium alloy

    NASA Astrophysics Data System (ADS)

    Zhang, Shan; Cao, Fahe; Chang, Linrong; Zheng, JunJun; Zhang, Zhao; Zhang, Jianqing; Cao, Chunan

    2011-08-01

    High corrosion resistance Cu/Ni-P coatings were electrodeposited on AZ91D magnesium alloy via suitable pretreatments, such as one-step acid pickling-activation, once zinc immersion and environment-friendly electroplated copper as the protective under-layer, which made Ni-P deposit on AZ91D Mg alloy in acid plating baths successfully. The pH value and current density for Ni-P electrodeposition were optimized to obtain high corrosion resistance. With increasing the phosphorous content of the Ni-P coatings, the deposits were found to gradually transform to amorphous structure and the corrosion resistance increased synchronously. The anticorrosion ability of AZ91D Mg alloy was greatly improved by the amorphous Ni-P deposits, which was investigated by potentiodynamic polarization curve and electrochemical impedance spectroscopy (EIS). The corrosion current density ( Icorr) of the coated Mg alloy substrate is about two orders of magnitude less than that of the uncoated.

  3. Molybdate/phosphate composite conversion coating on magnesium alloy surface for corrosion protection

    NASA Astrophysics Data System (ADS)

    Yong, Zhiyi; Zhu, Jin; Qiu, Cheng; Liu, Yali

    2008-12-01

    In this paper, a new conversion coating—molybdate/phosphate (Mo/P) coating on magnesium alloy was prepared and investigated by electrochemical impedance spectra (EIS), scanning electron microscope (SEM), X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD) and salt-water immersion experiments, respectively. The results demonstrated that the Mo/P coating contained composite phases, which were consisted of metaphosphate as well as molybdate oxide with an "alveolate-crystallized" structure. The composite Mo/P conversion coating had better corrosion resistance performance than molybdate (Mo) coating, and even had almost comparable corrosion protection for Mg alloy to the traditional chromate-based coating.

  4. Acoustic Emission as a Tool for Exploring Deformation Mechanisms in Magnesium and Its Alloys In Situ

    NASA Astrophysics Data System (ADS)

    Vinogradov, Alexei; Máthis, Kristian

    2016-06-01

    Structural performance of magnesium alloys depends strongly on specific deformation mechanisms operating during mechanical loading. Therefore, in situ monitoring of the acting mechanisms is a key to performance tailoring. We review the capacity of the advanced acoustic emission (AE) technique to understand the interplay between two primary deformation mechanisms—dislocation slip and twinning—in real time scale. Details of relative contributions of dislocation slip and deformation twinning to the mechanical response of pure Mg and Mg-Al alloy are discussed in view of AE results obtained with the aid of recently proposed spectral and signal categorization algorithms in conjunction with with neutron diffraction data.

  5. Biodegradable magnesium alloys for orthopaedic applications: A review on corrosion, biocompatibility and surface modifications.

    PubMed

    Agarwal, Sankalp; Curtin, James; Duffy, Brendan; Jaiswal, Swarna

    2016-11-01

    Magnesium (Mg) and its alloys have been extensively explored as potential biodegradable implant materials for orthopaedic applications (e.g. Fracture fixation). However, the rapid corrosion of Mg based alloys in physiological conditions has delayed their introduction for therapeutic applications to date. The present review focuses on corrosion, biocompatibility and surface modifications of biodegradable Mg alloys for orthopaedic applications. Initially, the corrosion behaviour of Mg alloys and the effect of alloying elements on corrosion and biocompatibility is discussed. Furthermore, the influence of polymeric deposit coatings, namely sol-gel, synthetic aliphatic polyesters and natural polymers on corrosion and biological performance of Mg and its alloy for orthopaedic applications are presented. It was found that inclusion of alloying elements such as Al, Mn, Ca, Zn and rare earth elements provides improved corrosion resistance to Mg alloys. It has been also observed that sol-gel and synthetic aliphatic polyesters based coatings exhibit improved corrosion resistance as compared to natural polymers, which has higher biocompatibility due to their biomimetic nature. It is concluded that, surface modification is a promising approach to improve the performance of Mg-based biomaterials for orthopaedic applications. PMID:27524097

  6. Biodegradable magnesium alloys for orthopaedic applications: A review on corrosion, biocompatibility and surface modifications.

    PubMed

    Agarwal, Sankalp; Curtin, James; Duffy, Brendan; Jaiswal, Swarna

    2016-11-01

    Magnesium (Mg) and its alloys have been extensively explored as potential biodegradable implant materials for orthopaedic applications (e.g. Fracture fixation). However, the rapid corrosion of Mg based alloys in physiological conditions has delayed their introduction for therapeutic applications to date. The present review focuses on corrosion, biocompatibility and surface modifications of biodegradable Mg alloys for orthopaedic applications. Initially, the corrosion behaviour of Mg alloys and the effect of alloying elements on corrosion and biocompatibility is discussed. Furthermore, the influence of polymeric deposit coatings, namely sol-gel, synthetic aliphatic polyesters and natural polymers on corrosion and biological performance of Mg and its alloy for orthopaedic applications are presented. It was found that inclusion of alloying elements such as Al, Mn, Ca, Zn and rare earth elements provides improved corrosion resistance to Mg alloys. It has been also observed that sol-gel and synthetic aliphatic polyesters based coatings exhibit improved corrosion resistance as compared to natural polymers, which has higher biocompatibility due to their biomimetic nature. It is concluded that, surface modification is a promising approach to improve the performance of Mg-based biomaterials for orthopaedic applications.

  7. Improved upper critical field in bulk-form magnesium diboride by mechanical alloying with carbon

    NASA Astrophysics Data System (ADS)

    Senkowicz, B. J.; Giencke, J. E.; Patnaik, S.; Eom, C. B.; Hellstrom, E. E.; Larbalestier, D. C.

    2005-05-01

    High-energy milling of magnesium diboride (MgB2) prereacted powder renders the material largely amorphous through extreme mechanical deformation and is suitable for mechanically alloying MgB2 with dopants including carbon. Bulk samples of milled carbon and MgB2 powders subjected to hot isostatic pressing and Mg vapor annealing have achieved upper critical fields in excess of 32T and critical current density approaching 106A /cm2.

  8. Biocompatibility of fluoride-coated magnesium-calcium alloys with optimized degradation kinetics in a subcutaneous mouse model.

    PubMed

    Drynda, Andreas; Seibt, Juliane; Hassel, Thomas; Bach, Friedrich Wilhelm; Peuster, Matthias

    2013-01-01

    The principle of biodegradation has been considered for many years in the development of cardiovascular stents, especially for patients with congenital heart defects. A variety of materials have been examined with regard to their suitability for cardiovascular devices. Iron- and magnesium-based stents were investigated intensively during the last years. It has been shown, that iron, or iron based alloys have slow degradation kinetics whereas magnesium-based systems exhibit rapid degradation rates. Recently we have developed fluoride coated binary magnesium-calcium alloys with reduced degradation kinetics. These alloys exhibit good biocompatibility and no major adverse effects toward smooth muscle and endothelial cells in in vitro experiments. In this study, these alloys were investigated in a subcutaneous mouse model. Fluoride coated (fc) magnesium, as well as MgCa0.4%, MgCa0.6%, MgCa0.8%, MgCa1.0%, and a commercially available WE43 alloy were implanted in form of (fc) cylindrical plates into the subcutaneous tissue of NMRI mice. After a 3 and 6 months follow-up, the (fc) alloy plates were examined by histomorphometric techniques to assess their degradation rate in vivo. Our data indicate that all (fc) alloys showed a significant corrosion. For both time points the (fc) MgCa alloys showed a higher corrosion rate in comparison to the (fc) WE43 reference alloy. Significant adverse effects were not observed. Fluoride coating of magnesium-based alloys can be a suitable way to reduce degradation rates. However, the (fc) MgCa alloys did not exhibit decreased degradation kinetics in comparison to the (fc) WE43 alloy in a subcutaneous mouse model.

  9. Lap Fillet Welding of Thin Sheet AZ31 Magnesium Alloy with Pulsed Nd:YAG Laser

    NASA Astrophysics Data System (ADS)

    Ishak, Mahadzir; Yamasaki, Kazuhiko; Maekawa, Katsuhiro

    In recent years, reducing the size and weight of consumer products requires the joining of thin sheets of magnesium alloys with both thickness and joining area of less than 1mm, especially for packaging purposes. Conventional welding processes are difficult to joint a thin sheet magnesium alloy because of high heat input, which in turns leads to various problems such as burn through and cracks. In this study, lap fillet welding of thin sheet magnesium alloy AZ31B with a thickness of 0.3 mm has been carried out using a pulsed Nd:YAG laser beam. The influences of gap, laser beam center location and scan speed on joint appearances have been investigated. It was found that defects were significantly reduced when the gap width was less than 35 µm when the laser beam center was located just on the edge of the upper specimen (x=0), and scan speed was varied from 400 to 450 m/min. Wider bond width at average value of 300 µm was achieved when the beam center was at x=0 with a wide range of scan speeds from 250 to 450 mm/min compared with the cases at x=-0.1 and -0.2 mm from edge. Increases in bond width and minimal defects at x=0 improve fracture load by 68% compared with those at x=-0.1 mm.

  10. Yield Asymmetry Design of Magnesium Alloys by Integrated Computational Materials Engineering

    SciTech Connect

    Li, Dongsheng; Joshi, Vineet V.; Lavender, Curt A.; Khaleel, Mohammad A.; Ahzi, Said

    2013-11-01

    Deformation asymmetry of magnesium alloys is an important factor on machine design in automobile industry. Represented by the ratio of compressive yield stress (CYS) against tensile yield stress (TYS), deformation asymmetry is strongly related to microstructure, characterized by texture and grain size. Modified intermediate phi-model, a polycrystalline viscoplasticity model, is used to predict the deformation behavior of magnesium alloys with different grain sizes. Validated with experimental results, integrated computational materials engineering is applied to find out the route in achieving desired asymmetry by thermomechanical processing. In some texture, for example, rolled texture, CYS/TYS is smaller than 1 under different loading directions. In some texture, for example, extruded texture, asymmetry is large along normal direction. Starting from rolled texture, the asymmetry will increased to close to 1 along rolling direction after compressed to a strain of 0.2. Our model shows that grain refinement increases CYS/TYS. Besides texture control, grain refinement can also optimize the yield asymmetry. After the grain size decreased to a critical value, CYS/TYS reaches to 1 since CYS increases much faster than TYS. By tailoring the microstructure using texture control and grain refinement, it is achievable to optimize yield asymmetry in wrought magnesium alloys.

  11. Production of Magnesium and Aluminum-Magnesium Alloys from Recycled Secondary Aluminum Scrap Melts

    NASA Astrophysics Data System (ADS)

    Gesing, Adam J.; Das, Subodh K.; Loutfy, Raouf O.

    2016-02-01

    An experimental proof of concept was demonstrated for a patent-pending and trademark-pending RE12™ process for extracting a desired amount of Mg from recycled scrap secondary Al melts. Mg was extracted by electrorefining, producing a Mg product suitable as a Mg alloying hardener additive to primary-grade Al alloys. This efficient electrorefining process operates at high current efficiency, high Mg recovery and low energy consumption. The Mg electrorefining product can meet all the impurity specifications with subsequent melt treatment for removing alkali contaminants. All technical results obtained in the RE12™ project indicate that the electrorefining process for extraction of Mg from Al melt is technically feasible. A techno-economic analysis indicates high potential profitability for applications in Al foundry alloys as well as beverage—can and automotive—sheet alloys. The combination of technical feasibility and potential market profitability completes a successful proof of concept. This economical, environmentally-friendly and chlorine-free RE12™ process could be disruptive and transformational for the Mg production industry by enabling the recycling of 30,000 tonnes of primary-quality Mg annually.

  12. Electron beam-assisted healing of nanopores in magnesium alloys

    NASA Astrophysics Data System (ADS)

    Zheng, He; Liu, Yu; Cao, Fan; Wu, Shujing; Jia, Shuangfeng; Cao, Ajing; Zhao, Dongshan; Wang, Jianbo

    2013-05-01

    Nanopore-based sensing has emerged as a promising candidate for affordable and powerful DNA sequencing technologies. Herein, we demonstrate that nanopores can be successfully fabricated in Mg alloys via focused electron beam (e-beam) technology. Employing in situ high-resolution transmission electron microscopy techniques, we obtained unambiguous evidence that layer-by-layer growth of atomic planes at the nanopore periphery occurs when the e-beam is spread out, leading to the shrinkage and eventual disappearance of nanopores. The proposed healing process was attributed to the e-beam-induced anisotropic diffusion of Mg atoms in the vicinity of nanopore edges. A plausible diffusion mechanism that describes the observed phenomena is discussed. Our results constitute the first experimental investigation of nanopores in Mg alloys. Direct evidence of the healing process has advanced our fundamental understanding of surface science, which is of great practical importance for many technological applications, including thin film deposition and surface nanopatterning.

  13. Poly(L-lactic acid)/hydroxyapatite/collagen composite coatings on AZ31 magnesium alloy for biomedical application.

    PubMed

    Wang, Zhen-Lin; Yan, Yu-Hua; Wan, Tao; Yang, Hui

    2013-10-01

    Surface modification of biomedical magnesium alloy using composite coating shows an attemptable approach for the development of Mg-based biomaterials with excellent cytocompatibility. Hydroxyapatite/collagen composite was preliminarily fabricated by biomineralization, the bioactive poly(l-lactic acid)/hydroxyapatite/collagen composite coatings were spin coated on AZ31 magnesium alloy using poly(l-lactic acid) solution mixed with hydroxyapatite/collagen particles, and the resultant materials and coatings were characterized in structure and related properties; furthermore, the in vitro degradation behavior of modified magnesium alloy in 1.5-fold Hank's solution was investigated. The results show that hydroxyapatite/collagen composite achieved chemical bonding between hydroxyapatite and collagen similar to natural bone; composite coatings on AZ31 magnesium alloy retained the bioactive functional groups of the componential materials and improved the corrosion resistance of Mg alloy; the mass fraction of hydroxyapatite/collagen particles incorporated into the composite affected the porous structure, interfacial adhesion and thus the corrosion resistance of the composite coating due to phase separation as well as volume concentration effects of polymer solution. Composite coatings suppressed the sharp rising of pH value and the released Mg(2+) from substrate to extensive degree, and the degradation behavior of the modified magnesium alloy was supposed to be correlated to microstructure of the coating as well as the synergistic reactions among alkaline- and acidic-degraded products.

  14. Effect of Ar bubbling during plasma electrolytic oxidation of AZ31B magnesium alloy in silicate electrolyte

    NASA Astrophysics Data System (ADS)

    Lee, Junghoon; Kim, Yonghwan; Chung, Wonsub

    2012-10-01

    Argon gas was bubbled during plasma electrolytic oxidation (PEO) treatment of magnesium alloy in a silicate solution. The appearance of arcs and plasma discharging was locally concentrated on the magnesium alloy surface and phase fraction of Mg2SiO4 in the oxide layer was increased due to Argon gas bubbling. The higher energy density of the Ar plasma atmosphere is believed to contribute to the effective formation of the high temperature phase (Mg2SiO4), particularly in the inner layer. Furthermore, the PEO treated Mg alloy with Ar bubbling showed improved corrosion resistance by a change of open pores structure.

  15. Friction Stir Lap Welding of Magnesium Alloy to Steel: A Preliminary Investigation

    SciTech Connect

    Jana, Saumyadeep; Hovanski, Yuri; Grant, Glenn J.

    2010-12-01

    An initial study was made to evaluate the feasibility of joining Magnesium alloy AZ31 sheet to galvanized steel sheet in lap configuration using friction stir welding (FSW). Two different automotive sheet steels were used for comparative evaluation of the dissimilar joining potential; a 0.8mm thick, electro galvanized (EG) mild steel, and a 1.5mm thick hot dipped galvanized (HDG) high-strength, low-alloy steel (HSLA). These steels were joined to 2.33mm thick AZ31B magnesium sheet. A single FSW tool design was used for both dissimilar welds, and process parameters were kept the same. Average peak load for the AZ31-1.5 mm steel weld joint in lap shear mode was found to be 6.3 ± 1.0 kN. For the AZ31-0.8 mm steel weld, joint strength was 5.1 ± 1.5 kN. Microstructural investigation indicates melting of the Zn coating at the interface and subsequent alloying with the Mg sheet resulting in formation of solidified Zn-Mg alloy layer at AZ31/steel interface.

  16. Electrophoretic deposition of nanostructured hydroxyapatite coating on AZ91 magnesium alloy implants with different surface treatments

    NASA Astrophysics Data System (ADS)

    Rojaee, Ramin; Fathi, Mohammadhossein; Raeissi, Keyvan

    2013-11-01

    Bio-absorbable magnesium (Mg) based alloys have been introduced as innovative orthopedic implants during recent years. It has been specified that rapid degradation of Mg based alloys in physiological environment should be restrained in order to be utilized in orthopedic trauma fixation and vascular intervention. In this developing field of healthcare materials, micro-arc oxidation (MAO), and MgF2 conversion coating were exploited as surface pre-treatment of AZ91 magnesium alloy to generate a nanostructured hydroxyapatite (n-HAp) coating via electrophoretic deposition (EPD) method. X-ray diffraction (XRD), scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FT-IR), and transmission electron microscopy (TEM) techniques were used to characterize the obtained powder and coatings. The potentiodynamic polarization tests were carried out to evaluate the corrosion behavior of the coated and uncoated specimens, and in vitro bioactivity evaluation were performed in simulated body fluid. Results revealed that the MAO/n-HAp coated AZ91 Mg alloy samples with a rough topography and lower corrosion current density leads to a lower Mg degradation rate accompanied by high bioactivity.

  17. Amorphous magnesium-nickel hydrogen-storage alloys synthesized by sputtering

    SciTech Connect

    Holtz, R.L.; Imam, M.A.; Meyn, D.A.

    1995-12-31

    Magnesium-based alloys are potentially important hydrogen-storage materials because of their light weight and high specific hydrogen capacities. In thin film form, it should be possible to engineer the hydride reaction kinetics and protect the materials from oxidation by applying passivation or catalytic layers. In the present work, thin films of Mg-Ni alloys were deposited by cosputtering onto a liquid nitrogen cooled substrate. The films were amorphous as deposited. Upon hydriding at 354 C in 2.1 MPa of hydrogen, the films crystallize and fragment into fine powders. Hydrogen uptakes very close to the theoretical maximum are obtained for Mg-Ni alloys with 15, 33, and 60 atomic percent nickel.

  18. Low temperature superplasticity of AZ91 magnesium alloy with non-equilibrium grain boundaries

    SciTech Connect

    Mabuchi, M.; Ameyama, K.; Iwasaki, H.; Higashi, K.

    1999-05-28

    The superplastic behavior of a fine-grained AZ91 alloy, processed by equal channel angular extrusion, has been investigated in a low temperature range of 423--523 K. The experimental results showed a stress exponent of 2 and the activation energy for superplastic flow was in agreement with that for grain boundary diffusion of magnesium. The alloy with non-equilibrium grain boundary structures exhibited lower superplastic elongation than the alloy with equilibrium grain boundaries. Furthermore, the strain rate for superplastic flow of the former was lower than that of the latter. These differences probably arise because the accommodation process for grain boundary sliding is hampered by the long-range stresses associated with the non-equilibrium grain boundaries.

  19. Modelling of laser cladding of magnesium alloys with pre-placed powders

    NASA Astrophysics Data System (ADS)

    Guo, Li-Feng

    As a surface engineering technique, high-power laser cladding, has shown great potential for improving the corrosion resistance of magnesium alloys. Its main advantage over other processes, is its ability to form relatively thick protective coatings on selected areas where improved properties are desired. It is also a 'clean' process. However, previous research studies have found that in laser cladding of magnesium alloys, the problem of a high degree of dilution cannot be easily overcome. Moreover, in-depth studies using analytical or numerical modelling can rarely be found in the literature for addressing laser cladding with pre-placed powders with the aim of predicting the level of dilution. In the first phase of this study, a simplified thermal model based on the finite element method (FEM) was developed to study the phenomenon of dilution in laser cladding of a magnesium alloy. In the model, the powder bed was treated as a continuum, and a high power continuous wave (CW) laser was employed. The results of the simulations of the FEM model together with those of the statistical analyses showed that although, under normal cladding conditions, a process window can be established for achieving good interfacial bonding between the substrate and the clad coating, a low dilution level was extremely difficult to achieve. This was primarily attributed to the low melting point and the high thermal diffusivity of magnesium as well as the relatively long laser-material interaction time. To overcome the dilution problem, the double-layer cladding technique was explored, and was found to be able to produce low dilution clads with improved corrosion resistance. In considering the improvement of corrosion resistance that can be caused by laser surface modification to magnesium alloys, a comparison was made between the techniques of laser surface melting and laser cladding. The results of the potentiodynamic polarisation tests showed that the improvement obtained from laser

  20. One-step electrodeposition process to fabricate corrosion-resistant superhydrophobic surface on magnesium alloy.

    PubMed

    Liu, Qin; Chen, Dexin; Kang, Zhixin

    2015-01-28

    A simple, one-step method has been developed to construct a superhydrophobic surface by electrodepositing Mg-Mn-Ce magnesium plate in an ethanol solution containing cerium nitrate hexahydrate and myristic acid. Scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray photoelectron spectroscopy, and Fourier transform infrared spectroscopy were employed to characterize the surfaces. The shortest electrodeposition time to obtain a superhydrophobic surface was about 1 min, and the as-prepared superhydrophobic surfaces had a maximum contact angle of 159.8° and a sliding angle of less than 2°. Potentiodynamic polarization and electrochemical impedance spectroscopy measurements demonstrated that the superhydrophobic surface greatly improved the corrosion properties of magnesium alloy in 3.5 wt % aqueous solutions of NaCl, Na2SO4, NaClO3, and NaNO3. Besides, the chemical stability and mechanical durability of the as-prepared superhydrophobic surface were also examined. The presented method is rapid, low-cost, and environmentally friendly and thus should be of significant value for the industrial fabrication of anticorrosive superhydrophobic surfaces and should have a promising future in expanding the applications of magnesium alloys.

  1. One-step electrodeposition process to fabricate corrosion-resistant superhydrophobic surface on magnesium alloy.

    PubMed

    Liu, Qin; Chen, Dexin; Kang, Zhixin

    2015-01-28

    A simple, one-step method has been developed to construct a superhydrophobic surface by electrodepositing Mg-Mn-Ce magnesium plate in an ethanol solution containing cerium nitrate hexahydrate and myristic acid. Scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray photoelectron spectroscopy, and Fourier transform infrared spectroscopy were employed to characterize the surfaces. The shortest electrodeposition time to obtain a superhydrophobic surface was about 1 min, and the as-prepared superhydrophobic surfaces had a maximum contact angle of 159.8° and a sliding angle of less than 2°. Potentiodynamic polarization and electrochemical impedance spectroscopy measurements demonstrated that the superhydrophobic surface greatly improved the corrosion properties of magnesium alloy in 3.5 wt % aqueous solutions of NaCl, Na2SO4, NaClO3, and NaNO3. Besides, the chemical stability and mechanical durability of the as-prepared superhydrophobic surface were also examined. The presented method is rapid, low-cost, and environmentally friendly and thus should be of significant value for the industrial fabrication of anticorrosive superhydrophobic surfaces and should have a promising future in expanding the applications of magnesium alloys. PMID:25559356

  2. In vivo study of nanostructured akermanite/PEO coating on biodegradable magnesium alloy for biomedical applications.

    PubMed

    Razavi, Mehdi; Fathi, Mohammadhossein; Savabi, Omid; Vashaee, Daryoosh; Tayebi, Lobat

    2015-05-01

    The major issue for biodegradable magnesium alloys is the fast degradation and release of hydrogen gas. In this article, we aim to overcome these disadvantages by using a surface modified magnesium implant. We have recently coated AZ91 magnesium implants by akermanite (Ca2 MgSi2 O7 ) through the combined electrophoretic deposition (EPD) and plasma electrolytic oxidation (PEO) methods. In this work, we performed the in vitro and in vivo examinations of these coated implants using L-929 cell line and rabbit animal model. The in vitro study confirmed the higher cytocompatibility of the coated implants compare to the uncoated ones. For the in vivo experiment, the rod samples were implanted into the greater trochanter of rabbits and monitored for two months. The results indicated a noticeable biocompatibility improvement of the coated implants which includes slower implant weight loss, reduction in Mg ion released from the coated samples in the blood plasma, lower release of hydrogen bubbles, increase in the amount of bone formation and ultimately lower bone inflammation after the surgery according to the histological images. Our data exemplifies that the proper surface treatment of the magnesium implants can improve their biocompatibility under physiological conditions to make them applicable in clinical uses. © 2014 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 103A: 1798-1808, 2015.

  3. Phase relationships in the neodymium-magnesium alloy system

    SciTech Connect

    Delfino, S.; Saccone, A.; Ferro, R. )

    1990-08-01

    The Nd-Mg system was studied using differential thermal analysis (DTA), X-ray examination, metallography, and microprobe analysis. The following intermetallic compounds were found to exist and their crystal structures confirmed or determined: NdMg (cubic, cP2CsC1 type, melting point 800{degrees}C), NdMg{sub 2} (cubic cF24 MgCu{sub 2} type, peritectic formation {approximately} 755{degrees}C), NdMg{sub 3} (cubic, cF16 BiF{sub 3} type, melting point 780{degrees}C), and Md{sub 5}Mg{sub 41} (tetragonal, tI92 Ce{sub 5}Mg{sub 41} type, decomposes peritectically at 560{degrees}C). The NdMg{sub 2} phase undergoes a eutectoidal decomposition at 660{degrees}C. Three eutectic equilibria were observed to occur at 42.5 at. pct Mg and 775{degrees}C, 64.5 at. pct Mg and 750{degrees}C, and 92.5 at. pct Mg and 545{degrees}C, respectively. In the Nd-rich alloys, previously determined data concerning the Mg solubility in {alpha}-Nd (8.2 at. pct Mg, {approx} 550{degrees}C) were accepted. The Mg solubility in {beta}-Nd was evaluated at 34 at. pct Mg at 775{degrees}C. The {beta}-Nd phase was observed to decompose eutectoidally at 17 at. pct Mg and 545{degrees}C. Moreover, in the Mg-rich alloys, a metastable NdMg{sub 12} phase (tetragonal, tI26 ThMn{sub 12} type) was observed in samples quenched from the liquid. The general properties of the Nd-Mg phases are compared with those of the R-Mg compounds and briefly discussed.

  4. An Environmentally Friendly Process Involving Refining and Membrane-Based Electrolysis for Magnesium Recovery from Partially Oxidized Scrap Alloy

    NASA Astrophysics Data System (ADS)

    Guan, Xiaofei; Pal, Uday B.; Powell, Adam C.

    2013-10-01

    Magnesium is recovered from partially oxidized scrap alloy by combining refining and solid oxide membrane (SOM) electrolysis. In this combined process, a molten salt eutectic flux (45 wt.% MgF2-55 wt.% CaF2) containing 10 wt.% MgO and 2 wt.% YF3 was used as the medium for magnesium recovery. During refining, magnesium and its oxide are dissolved from the scrap into the molten flux. Forming gas is bubbled through the flux and the dissolved magnesium is removed via the gas phase and condensed in a separate condenser at a lower temperature. The molten flux has a finite solubility for magnesium and acts as a selective medium for magnesium dissolution, but not aluminum or iron, and therefore the magnesium recovered has high purity. After refining, SOM electrolysis is performed in the same reactor to enable electrolysis of the dissolved magnesium oxide in the molten flux producing magnesium at the cathode and oxygen at the SOM anode. During SOM electrolysis, it is necessary to decrease the concentration of the dissolved magnesium in the flux to improve the faradaic current efficiency and prevent degradation of the SOM. Thus, for both refining and SOM electrolysis, it is very important to measure and control the magnesium solubility in the molten flux. High magnesium solubility facilitates refining whereas lower solubility benefits the SOM electrolysis process. Computational fluid dynamics modeling was employed to simulate the flow behavior of the flux stirred by the forming gas. Based on the modeling results, an optimized design of the stirring tubes and its placement in the flux are determined for efficiently removing the dissolved magnesium and also increasing the efficiency of the SOM electrolysis process.

  5. Evaluation of magnesium-yttrium alloy as an extraluminal tracheal stent.

    PubMed

    Luffy, Sarah A; Chou, Da-Tren; Waterman, Jenora; Wearden, Peter D; Kumta, Prashant N; Gilbert, Thomas W

    2014-03-01

    Tracheomalacia is a relatively rare problem, but can be challenging to treat, particularly in pediatric patients. Due to the presence of mechanically deficient cartilage, the trachea is unable to resist collapse under physiologic pressures of respiration, which can lead to acute death if left untreated. However, if treated, the outcome for patients with congenital tracheomalacia is quite good because the cartilage tends to spontaneously mature over a period of 12 to 18 months. The present study investigated the potential for the use of degradable magnesium-3% yttrium alloy (W3) to serve as an extraluminal tracheal stent in a canine model. The host response to the scaffold included the formation of a thin, vascularized capsule consisting of collagenous tissue and primarily mononuclear cells. The adjacent cartilage structure was not adversely affected as observed by bronchoscopic, gross, histologic, and mechanical analysis. The W3 stents showed reproducible spatial and temporal fracture patterns, but otherwise tended to corrode quite slowly, with a mix of Ca and P rich corrosion product formed on the surface and observed focal regions of pitting. The study showed that the approach to use degradable magnesium alloys as an extraluminal tracheal stent is promising, although further development of the alloys is required to improve the resistance to stress corrosion cracking and improve the ductility.

  6. Production Process of Biocompatible Magnesium Alloy Tubes Using Extrusion and Dieless Drawing Processes

    NASA Astrophysics Data System (ADS)

    Kustra, Piotr; Milenin, Andrij; Płonka, Bartłomiej; Furushima, Tsuyoshi

    2016-06-01

    Development of technological production process of biocompatible magnesium tubes for medical applications is the subject of the present paper. The technology consists of two stages—extrusion and dieless drawing process, respectively. Mg alloys for medical applications such as MgCa0.8 are characterized by low technological plasticity during deformation that is why optimization of production parameters is necessary to obtain good quality product. Thus, authors developed yield stress and ductility model for the investigated Mg alloy and then used the numerical simulations to evaluate proper manufacturing conditions. Grid Extrusion3d software developed by authors was used to determine optimum process parameters for extrusion—billet temperature 400 °C and extrusion velocity 1 mm/s. Based on those parameters the tube with external diameter 5 mm without defects was manufactured. Then, commercial Abaqus software was used for modeling dieless drawing. It was shown that the reduction in the area of 60% can be realized for MgCa0.8 magnesium alloy. Tubes with the final diameter of 3 mm were selected as a case study, to present capabilities of proposed processes.

  7. A cross-shear deformation for optimizing the strength and ductility of AZ31 magnesium alloys.

    PubMed

    Hamad, Kotiba; Ko, Young Gun

    2016-01-01

    Magnesium alloys have recently attracted great interest due their lightweight and high specific strength. However, because of their hexagonal close-packed structure, they have few active slip systems, resulting in poor ductility and high mechanical anisotropy at room temperature. In the present work, we used a cross-shear deformation imposed by a differential speed rolling (DSR) technique to improve the room temperature strength and ductility of AZ31 magnesium alloy sheets. To introduce the cross-shear deformation, the sheets were rotated 180° around their longitudinal axis between the adjacent passes of DSR. The sheets of the AZ31 alloy subjected to the cross-shear deformation showed a uniform fine microstructure (1.2 ± 0.1 μm) with weak basal textures. The fabricated sheets showed a simultaneous high ultimate tensile strength and elongation-to-failure, i.e., ~333 MPa and ~21%, respectively. These were explained based on the structural features evolved due to the cross-shear deformation by DSR. The high strength was attributed to the uniform fine microstructure, whereas the high ductility was explained based on the basal texture weakening. PMID:27406685

  8. A cellular automaton model for microstructural simulation of friction stir welded AZ91 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Akbari, Mostafa; Asadi, Parviz; Besharati Givi, MohammadKazem; Zolghadr, Parisa

    2016-03-01

    To predict the grain size and microstructure evolution during friction stir welding (FSW) of AZ91 magnesium alloy, a finite element model (FEM) is developed based on the combination of a cellular automaton model and the Kocks  -  Mecking and Laasraoui-Jonas models. First, according to the flow stress curves and using the Kocks  -  Mecking model, the hardening and recovery parameters and the strain rate sensitivity were calculated. Next, an FEM model was established in Deform-3D software to simulate the FSW of AZ91 magnesium alloy. The results of the FEM model are used in microstructure evolution models to predict the grain size and microstructure of the weld zone. There is a good agreement between the simulated and experimental microstructures, and the proposed model can simulate the dynamic recrystallization (DRX) process during FSW of AZ91 alloy. Moreover, microstructural properties of different points in the SZ as well as the effect of the w/v parameter on the grain size and microstructure are considered.

  9. A cross-shear deformation for optimizing the strength and ductility of AZ31 magnesium alloys

    PubMed Central

    Hamad, Kotiba; Ko, Young Gun

    2016-01-01

    Magnesium alloys have recently attracted great interest due their lightweight and high specific strength. However, because of their hexagonal close-packed structure, they have few active slip systems, resulting in poor ductility and high mechanical anisotropy at room temperature. In the present work, we used a cross-shear deformation imposed by a differential speed rolling (DSR) technique to improve the room temperature strength and ductility of AZ31 magnesium alloy sheets. To introduce the cross-shear deformation, the sheets were rotated 180° around their longitudinal axis between the adjacent passes of DSR. The sheets of the AZ31 alloy subjected to the cross-shear deformation showed a uniform fine microstructure (1.2 ± 0.1 μm) with weak basal textures. The fabricated sheets showed a simultaneous high ultimate tensile strength and elongation-to-failure, i.e., ~333 MPa and ~21%, respectively. These were explained based on the structural features evolved due to the cross-shear deformation by DSR. The high strength was attributed to the uniform fine microstructure, whereas the high ductility was explained based on the basal texture weakening. PMID:27406685

  10. Study of second phase in bioabsorbable magnesium alloys: Phase stability evaluation via Dmol{sup 3} calculation

    SciTech Connect

    Yang, Huazhe; Liu, Chen; Wan, Peng; Tan, Lili; Yang, Ke

    2013-11-01

    Thermodynamical stabilities of four conventional second phases as well as magnesium matrix in bioabsorbable magnesium alloys were investigated theoretically via computer calculation method. Model of individual phase and systems including phase and four water molecular (phase-4H{sub 2}O) were established to simulate the in vitro and in vivo environment. Local orbital density functional theory approach was applied to calculate the total energy for the individual phase and phase-4H{sub 2}O system. The results demonstrated that all the second phases possessed higher phase stability compared with magnesium matrix, but the phase stability was quite different for different types of second phases or second phase-4H{sub 2}O systems. Furthermore, a schematic process of inflammation reaction caused by magnesium alloy implants was proposed for the further evaluation on biocompatibility of different second phases.

  11. Spectroscopic study of plasma during electrolytic oxidation of magnesium- and aluminium-alloy

    NASA Astrophysics Data System (ADS)

    Jovović, J.; Stojadinović, S.; Šišović, N. M.; Konjević, N.

    2012-10-01

    We present the results of an optical emission spectroscopy study of Plasma during Electrolytic Oxidation (PEO) of magnesium- and aluminum-alloy. Plasma electron number density Ne diagnostics is performed either from the Hβ line shape or from the width or shift of non-hydrogenic ion lines of aluminum and magnesium. The line profile analysis of the Hβ suggests presence of two PEO processes characterized by relatively low electron number densities Ne≈1.2×1015 cm-3 and Ne≈2.3×1016 cm-3. Apart from these two low Ne processes, there is the third one related to the ejection of evaporated anode material through micro-discharge channels. This process is characterized by larger electron density Ne=(1.2-1.6)1017 cm-3, which is detected from the shape and shift of aluminum and magnesium singly charged ion lines. Two low Ne values detected from the Hβ and large Ne measured from the widths and shift of ion lines suggest presence of three types of discharges during PEO with aluminum- and magnesium-alloy anode. On the basis of present and earlier results one can conclude that low Ne processes do not depend upon anode material or electrolyte composition.The electron temperature of 4000 K and 33,000 K are determined from relative intensities of Mg I and O II lines, respectively. The attention is drawn to the possibility of Ne application for Te evaluation using Saha equation what is of importance for PEO metal plasma characterization. During the course of this study, difficulties in the analysis of spectral line shapes are encountered and the ways to overcome some of the obstacles are demonstrated.

  12. Diffusion Bonding Behavior and Characterization of Joints Made Between 316L Stainless Steel Alloy and AZ31 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Elthalabawy, Waled Mohamed

    The 316L austenitic stainless steel and AZ31 magnesium alloy have physical and mechanical properties which makes these alloys suitable in a number of high technology based industries such as the aerospace and automotive sectors. However, for these alloys to be used in engineering applications, components must be fabricated and joined successfully. The differences in the physical and metallurgical properties between these two alloys prevents the use of conventional fusion welding processes commonly employed in aerospace and transport industry. Therefore, alternative techniques need to be developed and diffusion bonding technology is a process that has considerable potential to join these two dissimilar alloys. In this research work both solid-state and transient liquid phase (TLP) bonding processes were applied. The solid-state bonding of 316L steel to AZ31 magnesium alloy was possible at a bonding temperature of 550°C for 120 minutes using a pressure of 1.3 MPa. The interface characterization of the joint showed a thin intermetallic zone rich in Fe-Al was responsible for providing a metallurgical bond. However, low joint shear strengths were recorded and this was attributed to the poor surface to surface contact. The macro-deformation of the AZ31 alloy prevented the use of higher bonding pressures and longer bonding times. In order to overcome these problems, the TLP bonding process was implemented using pure Cu and Ni foils as interlayers which produced a eutectic phase at the bonding temperature. This research identified the bonding mechanism through microstructural and differential scanning calorimetry investigations. The microstructural characterization of the TLP joints identified intermetallics which became concentrated along the 316L steel/AZ31 bond interface due to the "pushing effect" of the solid/liquid interface during isothermal solidification stage of bonding. The size and concentration of the intermetallics had a noticeable effect on the final joint

  13. Twinning-detwinning behavior during cyclic deformation of magnesium alloy

    SciTech Connect

    Lee, Soo Yeol; Wang, Huamiao; Gharghouri, Michael A.

    2015-05-26

    In situ neutron diffraction has been used to examine the deformation mechanisms of a precipitation-hardened and extruded Mg-8.5wt.%Al alloy subjected to (i) compression followed by reverse tension (texture T1) and (ii) tension followed by reverse compression (texture T2). Two starting textures are used: (1) as-extruded texture, T1, in which the basal pole of most grains is normal to the extrusion axis and a small portion of grains are oriented with the basal pole parallel to the extrusion axis; (2) a reoriented texture, T2, in which the basal pole of most grains is parallel to the extrusion axis. For texture T1, the onset of extension twinning corresponds well with the macroscopic elastic-plastic transition during the initial compression stage. The non-linear macroscopic stress/strain behavior during unloading after compression is more significant than during unloading after tension. For texture T2, little detwinning occurs after the initial tension stage, but almost all of the twinned volumes are detwinned during loading in reverse compression.

  14. Twinning-detwinning behavior during cyclic deformation of magnesium alloy

    DOE PAGESBeta

    Lee, Soo Yeol; Wang, Huamiao; Gharghouri, Michael A.

    2015-05-26

    In situ neutron diffraction has been used to examine the deformation mechanisms of a precipitation-hardened and extruded Mg-8.5wt.%Al alloy subjected to (i) compression followed by reverse tension (texture T1) and (ii) tension followed by reverse compression (texture T2). Two starting textures are used: (1) as-extruded texture, T1, in which the basal pole of most grains is normal to the extrusion axis and a small portion of grains are oriented with the basal pole parallel to the extrusion axis; (2) a reoriented texture, T2, in which the basal pole of most grains is parallel to the extrusion axis. For texture T1,more » the onset of extension twinning corresponds well with the macroscopic elastic-plastic transition during the initial compression stage. The non-linear macroscopic stress/strain behavior during unloading after compression is more significant than during unloading after tension. For texture T2, little detwinning occurs after the initial tension stage, but almost all of the twinned volumes are detwinned during loading in reverse compression.« less

  15. Influence of Surfactants on the Corrosion Properties of Chromium-Free Electroless Nickel Deposit on Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Sudagar, Jothi; Dewen, Ruan; Liang, Yaqin; Elansezhian, Rasu; Lian, Jianshe

    2012-06-01

    Influence of surfactants on the corrosion properties of chromium-free electroless nickel deposit were investigated on AZ91D magnesium alloy. The corrosion tests were carried out by immersion test (1 M HCl) and electrochemical polarization test (3.5 wt% NaCl). The surfactants in the electroless nickel bath increases the corrosion resistance properties of the deposit on the magnesium alloy. In addition, smoothness and amorphous plus nano-crystalline phase were increased and accounted for the significant corrosion resistance. As a consequence, the corrosion potential moved towards the positive direction and the corrosion current density decreased. The immersion tests also provided the same trend as that of electrochemical polarization test. On the whole, the study concluded that corrosion resistance was enhanced by including a surfactant in the electroless deposits on magnesium alloy.

  16. Surface characteristics and corrosion behaviour of WE43 magnesium alloy coated by SiC film

    NASA Astrophysics Data System (ADS)

    Li, M.; Cheng, Y.; Zheng, Y. F.; Zhang, X.; Xi, T. F.; Wei, S. C.

    2012-01-01

    Amorphous SiC film has been successfully fabricated on the surface of WE43 magnesium alloy by plasma enhanced chemical vapour deposition (PECVD) technique. The microstructure and elemental composition were analyzed by transmission electron microscopy (TEM), glancing angle X-ray diffraction (GAXRD) and X-ray photoelectron spectroscopy (XPS), respectively. The immersion test indicated that SiC film could efficiently slow down the degradation rate of WE43 alloy in simulated body fluid (SBF) at 37 ± 1 °C. The indirect toxicity experiment was conducted using L929 cell line and the results showed that the extraction medium of SiC coated WE43 alloys exhibited no inhibitory effect on L929 cell growth. The in vitro hemocompatibility of the samples was investigated by hemolysis test and blood platelets adhesion test, and it was found that the hemolysis rate of the coated WE43 alloy decreased greatly, and the platelets attached on the SiC film were slightly activated with a round shape. It could be concluded that SiC film prepared by PECVD made WE43 alloy more appropriate to biomedical application.

  17. Increased corrosion resistance of the AZ80 magnesium alloy by rapid solidification.

    PubMed

    Aghion, E; Jan, L; Meshi, L; Goldman, J

    2015-11-01

    Magnesium (Mg) and Mg-alloys are being considered as implantable biometals. Despite their excellent biocompatibility and good mechanical properties, their rapid corrosion is a major impediment precluding their widespread acceptance as implantable biomaterials. Here, we investigate the potential for rapid solidification to increase the corrosion resistance of Mg alloys. To this end, the effect of rapid solidification on the environmental and stress corrosion behavior of the AZ80 Mg alloy vs. its conventionally cast counterpart was evaluated in simulated physiological electrolytes. The microstructural characteristics were examined by optical microscopy, SEM, TEM, and X-ray diffraction analysis. The corrosion behavior was evaluated by immersion, salt spraying, and potentiodynamic polarization. Stress corrosion resistance was assessed by Slow Strain Rate Testing. The results indicate that the corrosion resistance of rapidly solidified ribbons is significantly improved relative to the conventional cast alloy due to the increased Al content dissolved in the α-Mg matrix and the correspondingly reduced presence of the β-phase (Mg17 Al12 ). Unfortunately, extrusion consolidated solidified ribbons exhibited a substantial reduction in the environmental performance and stress corrosion resistance. This was mainly attributed to the detrimental effect of the extrusion process, which enriched the iron impurities and increased the internal stresses by imposing a higher dislocation density. In terms of immersion tests, the average corrosion rate of the rapidly solidified ribbons was <0.4 mm/year compared with ∼2 mm/year for the conventionally cast alloy and 26 mm/year for the rapidly solidified extruded ribbons.

  18. Thermal control coatings on magnesium alloys prepared by plasma electrolytic oxidation

    NASA Astrophysics Data System (ADS)

    Wang, Lingqian; Zhou, Jiansong; Liang, Jun; Chen, Jianmin

    2013-09-01

    Four kinds of oxide coatings with different solar absorptance properties were prepared on AZ91D magnesium alloys by plasma electrolytic oxidation. They were of different colors due to the different additives in the electrolytes. The microstructure and composition were characterized by scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS) and X-ray diffraction (XRD), respectively. The optical properties were investigated by the UV-VIS-NIR spectrophotometer, and the thermal control properties were measured by solar spectrum reflectometer as well as emissivity tester. Results showed that the solar absorptance of the coatings ranged from 0.439 to 0.918 while the emittance remained unchanged.

  19. A systematic multiscale modeling and experimental approach to protect grain boundaries in magnesium alloys from corrosion

    SciTech Connect

    Horstemeyer, Mark R.; Chaudhuri, Santanu

    2015-09-30

    A multiscale modeling Internal State Variable (ISV) constitutive model was developed that captures the fundamental structure-property relationships. The macroscale ISV model used lower length scale simulations (Butler-Volmer and Electronics Structures results) in order to inform the ISVs at the macroscale. The chemomechanical ISV model was calibrated and validated from experiments with magnesium (Mg) alloys that were investigated under corrosive environments coupled with experimental electrochemical studies. Because the ISV chemomechanical model is physically based, it can be used for other material systems to predict corrosion behavior. As such, others can use the chemomechanical model for analyzing corrosion effects on their designs.

  20. Column and Plate Compressive Strengths of Aircraft Structural Martials Extruded 0-1HTA Magnesium Alloy

    NASA Technical Reports Server (NTRS)

    Heimerl, George J; Niles, Donald E

    1947-01-01

    Column and plate compressive strengths of extruded 0-1HTA magnesium alloy were determined both within and beyond the elastic range from tests of flat end H-section columns and from local instability tests of H-, Z-, and channel section columns. These tests are part of an extensive research investigation to provide data on the structural strength of various aircraft materials. The results are presented in the form of curves and charts that are suitable for use in the design and analysis of aircraft structures.

  1. Microstructural Aspects in FSW and TIG Welding of Cast ZE41A Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Carlone, Pierpaolo; Astarita, Antonello; Rubino, Felice; Pasquino, Nicola

    2016-04-01

    In this paper, magnesium ZE41A alloy plates were butt joined through friction stir welding (FSW) and Tungsten Inert Gas welding processes. Process-induced microstructures were investigated by optical and SEM observations, EDX microanalysis and microhardness measurements. The effect of a post-welded T5 heat treatment on FSW joints was also assessed. Sound joints were produced by means of both techniques. Different elemental distributions and grain sizes were found, whereas microhardness profiles reflect microstructural changes. Post-welding heat treatment did not induce significant alterations in elemental distribution. The FSW-treated joint showed a more homogeneous hardness profile than the as-welded FSW joint.

  2. Interactions between laser and arc plasma during laser-arc hybrid welding of magnesium alloy

    NASA Astrophysics Data System (ADS)

    Liu, Liming; Chen, Minghua

    2011-09-01

    This paper presents the results of the investigation on the interactions between laser and arc plasma during laser-arc hybrid welding on magnesium alloy AZ31B using the spectral diagnose technique. By comparably analyzing the variation in plasma information (the shape, the electron temperature and density) of single tungsten inert gas (TIG) welding with the laser-arc hybrid welding, it is found that the laser affects the arc plasma through the keyhole forming on the workpiece. Depending on the welding parameters there are three kinds of interactions taking place between laser and arc plasma.

  3. Microstructural characterization of ultrasonic impact treated aluminum-magnesium alloy

    NASA Astrophysics Data System (ADS)

    Tran, Kim Ngoc Thi

    Aluminum 5456-H116 has high as-welded strength, is formable, and highly corrosion resistant, however, it can become sensitized when exposed to elevated temperatures for a prolonged time. Sensitization results in the formation of a continuous β phase at the grain boundaries that is anodic to the matrix. Thus the grain boundaries become susceptible to stress corrosion cracking (SCC) and intergranular corrosion cracking (IGC). Cracking issues on aluminum superstructures have prompted the use of a severe plastic deformation processes, such as ultrasonic impact treatment (UIT), to improve SCC resistance. This study correlated the effects of UIT on the properties of 5456-H116 alloy to the microstructural evolution of the alloy and helped develop a fundamental understanding of the mechanisms that cause the microstructural evolution. Ultrasonic impact treatment produces a deformed layer at the surface ˜ 10 to 18 µm thick that is characterized by micro-cracks, tears, and voids. Ultrasonic impact treatment results in grain refinement within the deformation layer and extending below the deformed layer. The microstructure exhibits weak crystallographic texture with larger fraction of high angle grain boundaries. Nanocrystalline grains within the deformation layer vary in size from 2 to 200 nm in diameter and exhibit curved or wavy grain boundaries. The nanocrystalline grains are thermally stable up to 300°C. Above 300°C, grain growth occurs with an activation energy of ˜ 32 kJ/mol. Below the deformation layer, the microstructure is characterized by submicron grains, complex structure of dislocations, sub-boundaries, and Moiré fringes depicting overlapping grains. The deformation layer does not exhibit the presence of a continuous β phase, however below the deformation layer; a continuous β phase along the grain boundaries is present. In general the highest hardness and yield strength is at the UIT surface which is attributed to the formation of nanocrystalline grains

  4. Corrosion resistance and durability of superhydrophobic surface formed on magnesium alloy coated with nanostructured cerium oxide film and fluoroalkylsilane molecules in corrosive NaCl aqueous solution.

    PubMed

    Ishizaki, Takahiro; Masuda, Yoshitake; Sakamoto, Michiru

    2011-04-19

    The corrosion resistant performance and durability of the superhydrophobic surface on magnesium alloy coated with nanostructured cerium oxide film and fluoroalkylsilane molecules in corrosive NaCl aqueous solution were investigated using electrochemical and contact angle measurements. The durability of the superhydrophobic surface in corrosive 5 wt% NaCl aqueous solution was elucidated. The corrosion resistant performance of the superhydrophobic surface formed on magnesium alloy was estimated by electrochemical impedance spectroscopy (EIS) measurements. The EIS measurements and appropriate equivalent circuit models revealed that the superhydrophobic surface considerably improved the corrosion resistant performance of magnesium alloy AZ31. American Society for Testing and Materials (ASTM) standard D 3359-02 cross cut tape test was performed to investigate the adhesion of the superhydrophobic film to the magnesium alloy surface. The corrosion formation mechanism of the superhydrophobic surface formed on the magnesium alloy was also proposed.

  5. Effect of PEO-modes on the electrochemical and mechanical properties of coatings on MA8 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Sidorova, M. V.; Sinebrukhov, S. L.; Khrisanfova, O. A.; Gnedenkov, S. V.

    Protective surface layers with a high corrosion stability and significant microhardness as compared to the substrate material were obtained on MA8 magnesium alloy by Plasma Electrolytic Oxidation (PEO) in a silicate-fluoride electrolyte. The phase and elemental composition of the coatings were investigated. It was found that the application of the bipolar PEO-modes enables one to synthesize on the alloy's surface a high-temperature phase of magnesium silicate, forsterite (Mg2SiO4) having a good anticorrosion and mechanical properties.

  6. Wear Behavior Characterization for the Screening of Magnesium-based Alloys

    NASA Astrophysics Data System (ADS)

    McGhee, Paul R.

    This research is focused on the development of a systematic approach to evaluate the selection of materials for Mg-based alloys under wear conditions for biomedical applications. A pilot study was carried out in order to establish an accurate and reliable wear testing technique for magnesium and its alloys. This pilot study was conducted on aluminum (Al) and pure Mg, and showed that aluminum has a lower wear rate compared to Mg. The technique displayed good repeatability and high precision. For the main study, an ERC Mg-based alloy was to be compared with pure Mg. The same technique, when applied to pure Mg from a different vendor, produced up to 90% scatter in the data. Microstructure was studied to see if it had any correlation with the scatter. It was discovered that Mg ingot from the second vendor had outsized grains that contributed to the disproportional scatter in the wear data. Increasing the stroke length during wear testing was required so that the wear data would be averaged over multiple grains and reduces the variation in computed wear rates. In the main study, wear behavior and friction properties were analyzed using microtribometery, mechanical stylus profilometry, and microindentation. Surface morphology and microstructure were characterized using optical microscopy, scanning electron microscopy, and optical profilometry. For the main study, pure Mg and the ERC alloy as-cast and extruded conditions were compared. Pure Mg and MZCR alloys were extruded at 350°C and 400°C, respectively. Mg and MZCR alloy were cast at 350°C and heat treated at 510°C. The extruded specimens were divided into two sections, cross-section and longitudinal section. Wear tests were carried out under the applied normal load 0.5 N - 2.5 N in 0.5 N increments sliding at a rate of 0.2 Hz for 240 passes. The results show that the alloying and extrusion processes increase the hardness of the MZCR alloy significantly up to 80%. The as-cast MZCR has a lower resistance to wear

  7. Effects of Microstructure and Processing Methods on Creep Behavior of AZ91 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Shahbeigi Roodposhti, Peiman; Sarkar, Apu; Murty, Korukonda L.; Scattergood, Ronald O.

    2016-09-01

    This review sheds light on the creep properties of AZ91 magnesium alloys with a major emphasis on the influence of microstructure on the creep resistance and underlying creep deformation mechanism based on stress exponent and activation energy. Effects of processing routes such as steel mold casting, die casting, and thixoforming are considered. Roles of a wide range of additional alloying elements such as Si, Sb, Bi, Ca, Sn, REs, and combined addition of them on the microstructure modification were investigated. The reaction between these elements and the Mg or Al in the matrix develops some thermally stable intermetallic phases which improves the creep resistance at elevated temperatures, however does not influence the creep mechanism.

  8. Endothelialization of Novel Magnesium-Rare Earth Alloys with Fluoride and Collagen Coating

    PubMed Central

    Zhao, Nan; Workman, Benjamin; Zhu, Donghui

    2014-01-01

    Magnesium (Mg) alloys are promising scaffolds for the next generation of cardiovascular stents because of their better biocompatibility and biodegradation compared to traditional metals. However, insufficient mechanical strength and high degradation rate are still the two main limitations for Mg materials. Hydrofluoric acid (HF) treatment and collagen coating were used in this research to improve the endothelialization of two rare earth-based Mg alloys. Results demonstrated that a nanoporous film structure of fluoride with thickness of ~20 μm was formed on the Mg material surface, which improved the corrosion resistance. Primary human coronary artery endothelial cells (HCAECs) had much better attachment, spreading, growth and proliferation (the process of endothelialization) on HF-treated Mg materials compared to bare- or collagen-coated ones. PMID:24670478

  9. Design and development of self-passivating biodegradable magnesium alloys using selective element oxidation

    NASA Astrophysics Data System (ADS)

    Brar, Harpreet Singh

    Metallic biomaterials such as stainless steels, titanium alloys, and cobalt-chromium alloys have been used as structural implant materials for many years. However, due to their limitations in temporary implant applications, there has been increased interest in the development of a biodegradable structural implant device. Magnesium (Mg) alloys have shown great potential as a material for biodegradable structural implant applications. However, low strength and high degradation rate of Mg under physiological conditions are major limitations, causing the implant to lose its structural integrity before the healing process is complete. The main aim of this work was to investigate the possibility of designing Mg-based alloys with ability to form selective protective oxides, thereby aiding in the reduction of the initial degradation rate. A thermodynamics-driven design was utilized to select three elements, namely Gadolinium (Gd), Scandium (Sc) and Yttrium (Y), due to the low enthalpy of formation associated with their oxide species. First, binary alloys were cast under inert atmosphere, solution treated and investigated for degradation rate in Hanks' solution. The Mg-Gd binary alloy showed the fastest degradation rate whereas the Mg-Sc binary alloy showed the slowest degradation rate. The degradation of Mg-Gd and Mg-Y was 18 and 5 times faster than Mg-Sc alloy, respectively. The microstructural analysis of the alloys was performed using X-ray Diffraction (XRD), Optical Microscopy (OM) and Scanning Electron Microscopy (SEM). It was observed that the grain size of Mg-Sc alloys is significantly smaller than Mg-Gd and Mg-Y alloys and can be a contributing factor to the reduction in degradation rate. The hardness behavior of the alloys was also investigated using Vickers microhardness Testing. To understand the oxidation behavior and kinetics, samples were oxidized in pure oxygen environment and investigated using microstructural and thermogravimetric analysis (TGA). Auger

  10. Constitutive Equations and Flow Behavior of an As-Extruded AZ31 Magnesium Alloy Under Large Strain Condition

    NASA Astrophysics Data System (ADS)

    Dong, Yuanyuan; Zhang, Cunsheng; Lu, Xing; Wang, Cuixue; Zhao, Guoqun

    2016-06-01

    A reasonable constitutive model is the key to achieving the accurate numerical simulation of magnesium alloy extrusion process. Based on the hot compression tests of the as-extruded AZ31 magnesium alloy, the strain-compensated Arrhenius equation, the constitutive equation taking into account dynamic recovery (DRV) and dynamic recrystallization (DRX), and the modified Fields-Backofen equation (FB) are established to describe the deformation behavior of this alloy under large strain condition (strain level greater than 1.0) and wide strain rate range (0.01 to 10 s-1), respectively. Then material parameters in each constitutive model are determined by linear fitting method. The comparison of these three kinds of equations shows that the strain-compensated Arrhenius model provides the best prediction of flow stress, and the calculated value of correlation coefficient ( R) is the highest as 0.9945 and the average absolute relative error (AARE) is the lowest as 3.11%. The constitutive equation with DRV + DRX can also predict flow stress accurately, and its values of R and AARE are 0.9920 and 4.41%, respectively. However, compared to the other two constitutive equations, the modified FB equation does not give good description of hot deformation behavior for this magnesium alloy. Finally, the advantages and drawbacks of these three kinds of constitutive models are discussed and compared. Therefore, this work could provide theoretical guidelines for investigating hot deformation behavior of wrought magnesium alloys and determining the appropriate extrusion process parameters under large strain condition.

  11. Corrosion behavior of mesoporous bioglass-ceramic coated magnesium alloy under applied forces.

    PubMed

    Zhang, Feiyang; Cai, Shu; Xu, Guohua; Shen, Sibo; Li, Yan; Zhang, Min; Wu, Xiaodong

    2016-03-01

    In order to research the corrosion behavior of bioglass-ceramic coated magnesium alloys under applied forces, mesoporous 45S5 bioactive glass-ceramic (45S5 MBGC) coatings were successfully prepared on AZ31 substrates using a sol-gel dip-coating technique followed by a heat treatment at the temperature of 400°C. In this work, corrosion behavior of the coated samples under applied forces was characterized by electrochemical tests and immersion tests in simulated body fluid. Results showed that the glass-ceramic coatings lost the protective effects to the magnesium substrate in a short time when the applied compressive stress was greater than 25MPa, and no crystallized apatite was formed on the surface due to the high Mg(2+) releasing and the peeling off of the coatings. Whereas, under low applied forces, apatite deposition and crystallization on the coating surface repaired cracks to some extent, thus improving the corrosion resistance of the coated magnesium during the long-term immersion period. PMID:26703229

  12. Characterization of calcium containing plasma electrolytic oxidation coatings on AM50 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Srinivasan, P. Bala; Liang, J.; Blawert, C.; Störmer, M.; Dietzel, W.

    2010-04-01

    An attempt was made to produce calcium containing plasma electrolytic oxidation (PEO) coatings on AM50 magnesium alloy using an alkaline electrolyte. This study was performed in three alkaline electrolytes containing calcium hydroxide and sodium phosphate with three different mass ratios viz., 1:2.5, 1:5 and 1:7.5. All the three coatings produced were found to contain Ca and P in appreciable amounts. The concentration of P was found to be higher in the coatings obtained in the electrolytes with higher concentration of phosphate ions. Even though all the three coatings were found to be constituted with magnesium oxide and magnesium phosphate phases, X-ray diffraction analyses revealed that the phase composition was influenced by the phosphate ion concentration/conductivity of the electrolyte. Further, the PEO coating obtained in the 1:7.5 ratio electrolyte was found to contain di-calcium phosphate (monetite) and calcium peroxide phases, which were absent in the other two coatings. Potentiodynamic polarization studies performed in 0.1 M NaCl solution showed that the coatings obtained from the 1:5 ratio electrolyte possessed a superior corrosion resistance, which is attributed to the combined effect of thickness, compactness and phase/chemical composition of this coating.

  13. Solidification, growth mechanisms, and associated properties of Al-Si and magnesium lightweight casting alloys

    SciTech Connect

    Hosch, Timothy

    2010-01-01

    Continually rising energy prices have inspired increased interest in weight reduction in the automotive and aerospace industries, opening the door for the widespread use and development of lightweight structural materials. Chief among these materials are cast Al-Si and magnesium-based alloys. Utilization of Al-Si alloys depends on obtaining a modified fibrous microstructure in lieu of the intrinsic flake structure, a process which is incompletely understood. The local solidification conditions, mechanisms, and tensile properties associated with the flake to fiber growth mode transition in Al-Si eutectic alloys are investigated here using bridgman type gradient-zone directional solidification. Resulting microstructures are examined through quantitative image analysis of two-dimensional sections and observation of deep-etched sections showing three-dimensional microstructural features. The transition was found to occur in two stages: an initial stage dominated by in-plane plate breakup and rod formation within the plane of the plate, and a second stage where the onset of out-of-plane silicon rod growth leads to the formation of an irregular fibrous structure. Several microstructural parameters were investigated in an attempt to quantify this transition, and it was found that the particle aspect ratio is effective in objectively identifying the onset and completion velocity of the flake to fiber transition. The appearance of intricate out-of-plane silicon instability formations was investigated by adapting a perturbed-interface stability analysis to the Al-Si system. Measurements of silicon equilibrium shape particles provided an estimate of the anisotropy of the solid Si/liquid Al-Si system and incorporation of this silicon anisotropy into the model was found to improve prediction of the instability length scale. Magnesium alloys share many of the benefits of Al-Si alloys, with the added benefit of a 1/3 lower density and increased machinability. Magnesium castings

  14. Achieving Superplasticity in AZ31 Magnesium Alloy Processed by Hot Extrusion and Rolling

    NASA Astrophysics Data System (ADS)

    Wang, Xin; Wu, Mengling; Ma, Wenliang; Lu, Yi; Yuan, Shuai

    2016-01-01

    Experiments were conducted on ultrafine-grained AZ31 magnesium alloy sheet which was prepared through nano-grained powders processed by hot extrusion at 300 °C plus hot-rolling for four passes at 200. The superplastic behavior had been evaluated in a low-temperature range of 423-523 K and strain rates varied from 5 × 10-4 to 5 × 10-3 s-1. The experiment results showed that tensile testing revealed the superplastic elongations with a maximum measured elongation of 227% when tested at 523 K and strain rate of 5 × 10-4 s-1. The superplastic deformation behavior was attributed to the ultrafine-grained microstructures. The measured elongations mainly depended upon the initial strain rate and temperature, and the strain rate sensitivity m was ~0.5 for this condition. The results indicated that powder metallurgy and subsequent hot extrusion plus rolling were promising approaches to produce the ultrafine-grained magnesium alloy sheet with superplasticity.

  15. Unraveling cyclic deformation mechanisms of a rolled magnesium alloy using in situ neutron diffraction

    SciTech Connect

    Wu, Wei; An, Ke; Liaw, Peter K.

    2014-12-23

    In the current study, the deformation mechanisms of a rolled magnesium alloy were investigated under cyclic loading using real-time in situ neutron diffraction under a continuous-loading condition. The relationship between the macroscopic cyclic deformation behavior and the microscopic response at the grain level was established. The neutron diffraction results indicate that more and more grains are involved in the twinning and detwinning deformation process with the increase of fatigue cycles. The residual twins appear in the early fatigue life, which is responsible for the cyclic hardening behavior. The asymmetric shape of the hysteresis loop is attributed to the early exhaustion of the detwinning process during compression, which leads to the activation of dislocation slips and rapid strain-hardening. The critical resolved shear stress for the activation of tensile twinning closely depends on the residual strain developed during cyclic loading. In the cycle before the sample fractured, the dislocation slips became active in tension, although the sample was not fully twinned. The increased dislocation density leads to the rise of the stress concentration at weak spots, which is believed to be the main reason for the fatigue failure. Furthermore, the deformation history greatly influences the deformation mechanisms of hexagonal-close-packed-structured magnesium alloy during cyclic loading.

  16. Unraveling cyclic deformation mechanisms of a rolled magnesium alloy using in situ neutron diffraction

    DOE PAGESBeta

    Wu, Wei; An, Ke; Liaw, Peter K.

    2014-12-23

    In the current study, the deformation mechanisms of a rolled magnesium alloy were investigated under cyclic loading using real-time in situ neutron diffraction under a continuous-loading condition. The relationship between the macroscopic cyclic deformation behavior and the microscopic response at the grain level was established. The neutron diffraction results indicate that more and more grains are involved in the twinning and detwinning deformation process with the increase of fatigue cycles. The residual twins appear in the early fatigue life, which is responsible for the cyclic hardening behavior. The asymmetric shape of the hysteresis loop is attributed to the early exhaustionmore » of the detwinning process during compression, which leads to the activation of dislocation slips and rapid strain-hardening. The critical resolved shear stress for the activation of tensile twinning closely depends on the residual strain developed during cyclic loading. In the cycle before the sample fractured, the dislocation slips became active in tension, although the sample was not fully twinned. The increased dislocation density leads to the rise of the stress concentration at weak spots, which is believed to be the main reason for the fatigue failure. Furthermore, the deformation history greatly influences the deformation mechanisms of hexagonal-close-packed-structured magnesium alloy during cyclic loading.« less

  17. Study on Pressurized Solidification Behavior and Microstructure Characteristics of Squeeze Casting Magnesium Alloy AZ91D

    NASA Astrophysics Data System (ADS)

    Han, Zhiqiang; Pan, Haowei; Li, Yanda; Luo, Alan A.; Sachdev, Anil K.

    2015-02-01

    Squeeze casting technology for magnesium alloys has a great application potential in automobile manufacturing and has received increasing attention from both academic and industrial communities. In this study, the pressurized solidification behavior of magnesium alloy AZ91D in squeeze casting process was investigated using computer-aided cooling curve analysis (CA-CCA). It was found that the applied pressure increased both the start and end temperatures of primary α-Mg formation but had little effect on the sizes of temperature ranges. Moreover, the applied pressure increased the start temperature and decreased the end temperature of eutectic reaction during the solidification, resulting in a larger temperature range of eutectic reaction compared with solidification under atmospheric pressure. The grains were remarkably refined, and the eutectic fraction increased with increasing applied pressure. The dendritic microstructure with a larger secondary dendrite arm spacing (SDAS) was observed under a higher applied pressure at the central part of the experimental casting. By correlating the CA-CCA and SDAS data, it was found that SDAS and the cooling rate at the maximum α-Mg growth could be fit into the power law equation in classic solidification theories.

  18. Manufacture of gradient micro-structures of magnesium alloys using two stage extrusion dies

    SciTech Connect

    Hwang, Yeong-Maw; Huang, Tze-Hui; Alexandrov, Sergei; Naimark, Oleg Borisovich; Jeng, Yeau-Ren

    2013-12-16

    This paper aims to manufacture magnesium alloy metals with gradient micro-structures using hot extrusion process. The extrusion die was designed to have a straight channel part combined with a conical part. Materials pushed through this specially-designed die generate a non-uniform velocity distribution at cross sections inside the die and result in different strain and strain rate distributions. Accordingly, a gradient microstructure product can be obtained. Using the finite element analysis, the forming temperature, effective strain, and effective strain rate distributions at the die exit were firstly discussed for various inclination angles in the conical die. Then, hot extrusion experiments with a two stage die were conducted to obtain magnesium alloy products with gradient micro-structures. The effects of the inclination angle on the grain size distribution at cross sections of the products were also discussed. Using a die of an inclination angle of 15°, gradient micro-structures of the grain size decreasing gradually from 17 μm at the center to 4 μm at the edge of product were achieved.

  19. Experimental investigation of anisotropy evolution of AZ31 magnesium alloy sheets under tensile loading

    SciTech Connect

    Tari, D. Ghaffari; Worswick, M. J.

    2011-05-04

    Increasing demand for lighter final products has created new opportunities for the application of new light weight materials. Due to high strength to density ratio and good magnetic resistance properties, magnesium alloys are good candidates to replace steel and aluminum for same application. However, limited numbers of active slip deformation mechanisms, result in a decreased formability at room temperature. Furthermore, wrought magnesium alloys have an initial crystallographic texture, remained from the prior rolling operations, which makes them highly anisotropic. In this paper, tensile tests are performed at room temperature and 200 deg. C at different strain rates and orientations relative to the rolling direction, including rolling, 30 deg., 45 deg., 60 deg. and transverse orientation. The strain rates adopted for these experiments varied from 0.001 to 1.0. The testing results show the effect of temperature on the strain rate sensitivity of AZ31 sheets. The extent of deformation is continuously recorded using two separate high temperature extensometers. The results of testing show an increase in the r-values with the plastic deformation. The strain rate sensitivity of AZ31 increased as the temperature was elevated. At higher strain rates the measured r-values are larger and the slope of its evolution with the plastic strain is steeper.

  20. Transient Liquid Phase Diffusion Bonding of Magnesium Alloy (Mg-AZ31) to Titanium Alloy (Ti-6Al-4V)

    NASA Astrophysics Data System (ADS)

    Atieh, Anas Mahmoud

    The magnesium alloy Mg-AZ31 and titanium alloy Ti-6Al-4V have physical characteristics and mechanical properties that makes it attractive for a wide range of engineering applications in the aerospace and automotive industries. However, the differences in melting temperature and coefficient of thermal expansion hinder the use of traditional fusion welding techniques. Transient liquid phase (TLP) bonding of magnesium alloy Mg-AZ31 and titanium alloy Ti-6Al- 4V was performed and different interlayer types and configurations were used to facilitate joint formation. The joining of these alloys using Ni foils was successful at a bonding temperature of 515°C, bonding pressure 0.2 MPa, for bonding time of 5 minutes. At the Ni/Mg-AZ31 bond interface, the formation of a eutectic liquid between Mg and Ni was observed. The formation of Mg2Ni and Mg3AlNi2 were identified along the bond interface resulting in an isothermally solidified joint. At the Ni/Ti-6Al-4V interface, the solid-state diffusion process results in joint formation. The use of double Ni-Cu sandwich joint resulted in further enhancement in joint formation and this produced joints with greater shear strength values. The configuration of Mg-AZ31/Cu- Ni/Ti-6Al-4V or Mg-AZ31/Ni-Cu/Ti-6Al-4V influence the mechanism of bonding and the type of intermetallics formed within the joint. The application of thin Ni electrodeposited coatings resulted in further enhancements of joint quality due to better surface-to-surface contact and a reduction in the formation of intermetallics at the joint. The effect of Cu nano-particles in the coatings was found to decrease the eutectic zone width and this resulted in an increase the shear strength of the joints. The highest shear strength of 69 MPa was possible with bonds made using coatings containing Cu nano-particle dispersion.

  1. Biocorrosion behavior and cell viability of adhesive polymer coated magnesium based alloys for medical implants

    NASA Astrophysics Data System (ADS)

    Abdal-hay, Abdalla; Dewidar, Montasser; Lim, Jae Kyoo

    2012-11-01

    The present study was ultimately aimed to design novel adhesive biodegradable polymer, poly(vinyl acetate) (PVAc), coatings onto Mg based alloys by the dip-coating technique in order to control the degradation rate and enhance the biocompatibility of magnesium alloys. The influence of various solvents on PVAc surface topography and their protection of Mg alloys were dramatically studied in vitro. Electrochemical polarization, degradation, and PVAc film cytocompatibility were also tested. Our results showed that the solvent had a significant effect on coating quality. PVAc/dichloromethane solution showed a porous structure and solution concentration could control the porous size. The coatings prepared using tetrahydrofuran and dimethylformamide solvents are exceptional in their ability to generate porous morphology even at low polymer concentration. In general, the corrosion performance appears to be different on different PVAc-solvent system. Immersion tests illustrated that the porous morphology on PVAc stabilized corrosion rates. A uniform corrosion attack in artificial simulation body fluid was also exhibited. The cytocompatibility of osteoblast cells (MC3T3) revealed high adherence, proliferation, and survival on the porous structure of PVAc coated Mg alloy, which was not observed for the uncoated samples. This novel PVAc coating is a promising candidate for biodegradable implant materials, which might widen the use of Mg based implants.

  2. Magnesium

    NASA Astrophysics Data System (ADS)

    Bechtel, H.; Bulian, W.; Bungardt, K.; Gürs, K.; Gürs, U.; Helling, W.; Kyri, H.; Laue, H. J.; Mahler, W.; Matting, A.; Meyer, F. R.; Mialki, W.; Ritter, F.; Ruge, J.; Saur, G.; Simon, W.; Strnat, K.; Weber, R.; Weigand, H. H.; Weik, H.; Ziesler, H.; Borchers, Heinz; Schmidt, Ernst

    Magnesium wird überwiegend durch Schmelzflußelektrolyse hergestellt. Das dabei anfallende Reinmagnesium hat einen Mg-Gehalt von etwa 99,9%. Hauptbeimengung ist das Eisen; Silizium und Aluminium sind nur in Spuren vorhanden. Der Anwendungsumfang des Reinmagnesiums ist gering; dagegen werden Magnesiumlegierungen zunehmend, insbesondere für den Druckguß verwendet. Neben den bis etwa zum Jahre 1950 allein gebräuchlichen Mg-Mn-, Mg-Al- und Mg-Al-Zn-Legierungen werden heute mehr und mehr die besonders warmfesten Legierungen mit Zusätzen von Zirkon, Thorium und Seltenen Erden hergestellt (siehe dazu auch Abschnitt Seltene Erden). Als Umhüllungsmaterial für Uranstäbe dient die Legierung Magnox A 12, die nach [H 3] neben 1 % Al noch geringe Mengen an Ca und Ba enthält. In den in Deutschland üblichen Kurzzeichen (DIN 1729) werden die chemischen Symbole und der ungefähre Gehalt der wichtigsten Legierungselemente angegeben. Gußlegierungen werden zusätzlich durch ein G (Sandguß oder Kokillenguß) oder ein D (Druckguß) gekennzeichnet (siehe Tab. 5).

  3. Cytocompatibility of magnesium and AZ31 alloy with three types of cell lines using a direct in vitro method.

    PubMed

    Mochizuki, Akira; Yahata, Chie; Takai, Hung

    2016-09-01

    Magnesium alloys have been investigated by many researchers as a new absorbable biomaterial owing to their excellent degradability with non-maleficence or low-maleficence in living tissues. In the present work, the in vitro cytocompatibility of an Magnesium alloy was investigated by culturing cells directly on it. Investigations were carried out in terms of the cell viability along with the use of scanning electron microscopy to observe its morphology. The cell lines used were derived from fibroblast, endothelial, and smooth muscle cells. Pure magnesium and AZ31 alloy composed of magnesium (96 %), aluminum (3 %), and zinc (1 %) were adopted as models. The viability of cells on the metal samples and on the margin area of a multi-well plate was investigated. For direct culturing on metal, a depression in the viability and morphologically stressed cells were observed. In addition, the cell viability was also depressed for the margin area. To clarify the factors causing the negative effects, the amount of eluted metal ions and pH changes in the medium because of the erosion of the Magnesium samples were investigated, together with the cytotoxicity of sole metal ions corresponding to the composition of the metals. It was found that Mg(2+), Zn(2+), and Al(3+) ions were less toxic at the investigated concentrations, and that these factors will not produce negative effects on cells. Consequently, these factors cannot fully explain the results. PMID:27568216

  4. Effect of Tricalcium Magnesium Silicate Coating on the Electrochemical and Biological Behavior of Ti-6Al-4V Alloys

    PubMed Central

    Hadipour, Mohammadreza; Nadernezhad, Ali; Aghaie, Ermia; Behnamian, Yashar; Abu Osman, Noor Azuan

    2015-01-01

    In the current study, a sol-gel-synthesized tricalcium magnesium silicate powder was coated on Ti-6Al-4V alloys using plasma spray method. Composition of feed powder was evaluated by X-ray diffraction technique before and after the coating process. Scanning electron microscopy and atomic force microscopy were used to study the morphology of coated substrates. The corrosion behaviors of bare and coated Ti-6Al-4V alloys were examined using potentiodynamic polarization test and electrochemical impedance spectroscopy in stimulated body fluids. Moreover, bare and coated Ti-6Al-4V alloys were characterized in vitro by culturing osteoblast and mesenchymal stem cells for several days. Results demonstrated a meaningful improvement in the corrosion resistance of Ti-6Al-4V alloys coated with tricalcium magnesium silicate compared with the bare counterparts, by showing a decrease in corrosion current density from 1.84 μA/cm2 to 0.31 μA/cm2. Furthermore, the coating substantially improved the bioactivity of Ti-6Al-4Valloys. Our study on corrosion behavior and biological response of Ti-6Al-4V alloy coated by tricalcium magnesium silicate proved that the coating has considerably enhanced safety and applicability of Ti-6Al-4V alloys, suggesting its potential use in permanent implants and artificial joints. PMID:26383641

  5. Effect of Tricalcium Magnesium Silicate Coating on the Electrochemical and Biological Behavior of Ti-6Al-4V Alloys.

    PubMed

    Maleki-Ghaleh, Hossein; Hafezi, Masoud; Hadipour, Mohammadreza; Nadernezhad, Ali; Aghaie, Ermia; Behnamian, Yashar; Abu Osman, Noor Azuan

    2015-01-01

    In the current study, a sol-gel-synthesized tricalcium magnesium silicate powder was coated on Ti-6Al-4V alloys using plasma spray method. Composition of feed powder was evaluated by X-ray diffraction technique before and after the coating process. Scanning electron microscopy and atomic force microscopy were used to study the morphology of coated substrates. The corrosion behaviors of bare and coated Ti-6Al-4V alloys were examined using potentiodynamic polarization test and electrochemical impedance spectroscopy in stimulated body fluids. Moreover, bare and coated Ti-6Al-4V alloys were characterized in vitro by culturing osteoblast and mesenchymal stem cells for several days. Results demonstrated a meaningful improvement in the corrosion resistance of Ti-6Al-4V alloys coated with tricalcium magnesium silicate compared with the bare counterparts, by showing a decrease in corrosion current density from 1.84 μA/cm2 to 0.31 μA/cm2. Furthermore, the coating substantially improved the bioactivity of Ti-6Al-4Valloys. Our study on corrosion behavior and biological response of Ti-6Al-4V alloy coated by tricalcium magnesium silicate proved that the coating has considerably enhanced safety and applicability of Ti-6Al-4V alloys, suggesting its potential use in permanent implants and artificial joints.

  6. Comparative study on the biodegradation and biocompatibility of silicate bioceramic coatings on biodegradable magnesium alloy as biodegradable biomaterial

    NASA Astrophysics Data System (ADS)

    Razavi, M.; Fathi, M. H.; Savabi, O.; Razavi, S. M.; Hashemibeni, B.; Yazdimamaghani, M.; Vashaee, D.; Tayebi, L.

    2014-03-01

    Many clinical cases as well as in vivo and in vitro assessments have demonstrated that magnesium alloys possess good biocompatibility. Unfortunately, magnesium and its alloys degrade too quickly in physiological media. In order to improve the biodegradation resistance and biocompatibility of a biodegradable magnesium alloy, we have prepared three types of coating include diopside (CaMgSi2O6), akermanite (Ca2MgSi2O6) and bredigite (Ca7MgSi4O16) coating on AZ91 magnesium alloy through a micro-arc oxidation (MAO) and electrophoretic deposition (EPD) method. In this research, the biodegradation and biocompatibility behavior of samples were evaluated in vitro and in vivo. The in vitro analysis was performed by cytocompatibility and MTT-assay and the in vivo test was conducted on the implantation of samples in the greater trochanter of adult rabbits. The results showed that diopside coating has the best bone regeneration and bredigite has the best biodegradation resistance compared to others.

  7. Warm Deep Drawing of Rectangular Parts of AZ31 Magnesium Alloy Sheet Adopting Variable Blank Holder Force

    NASA Astrophysics Data System (ADS)

    Ying-hong, Peng; Qun-feng, Chang; Da-yong, Li; Xiao-qin, Zeng

    2007-05-01

    AZ31 magnesium alloy sheet with good shape and formability is fabricated by warm cross rolling. Uniaxial tensile tests are conducted using a Gleeble 3500 thermal - mechanical simulator, and the mechanical properties of AZ31 magnesium alloy sheet are analyzed. A warm deep drawing process of square part is also simulated by the finite element method. The influences of blank holder force on the formability are numerically investigated. A double-action hydraulic press that can realize adjustable blank holder forces is developed and its working principle and control system are introduced. Some warm deep drawing experiments of square parts of AZ31 magnesium alloy sheet are also performed. Different variation schemes of the blank holder force with the stroke of the punch are tested, and the experiment results are compared. Results show that the suitable blank holder force variation scheme is a ladder curve with the punch stroke. Adopting the variable blank holder force technique can improve 13.2% of the drawing depth of square parts of AZ31 magnesium alloy sheet.

  8. Influence of shot peening on corrosion properties of biocompatible magnesium alloy AZ31 coated by dicalcium phosphate dihydrate (DCPD).

    PubMed

    Mhaede, Mansour; Pastorek, Filip; Hadzima, Branislav

    2014-06-01

    Magnesium alloys are promising materials for biomedical applications because of many outstanding properties like biodegradation, bioactivity and their specific density and Young's modulus are closer to bone than the commonly used metallic implant materials. Unfortunately their fatigue properties and low corrosion resistance negatively influenced their application possibilities in the field of biomedicine. These problems could be diminished through appropriate surface treatments. This study evaluates the influence of a surface pre-treatment by shot peening and shot peening+coating on the corrosion properties of magnesium alloy AZ31. The dicalcium phosphate dihydrate coating (DCPD) was electrochemically deposited in a solution containing 0.1M Ca(NO3)2, 0.06M NH4H2PO4 and 10mL/L of H2O2. The effect of shot peening on the surface properties of magnesium alloy was evaluated by microhardness and surface roughness measurements. The influence of the shot peening and dicalcium phosphate dihydrate layer on the electrochemical characteristics of AZ31 magnesium alloy was evaluated by potentiodynamic measurements and electrochemical impedance spectroscopy in 0.9% NaCl solution at a temperature of 22±1°C. The obtained results were analyzed by the Tafel-extrapolation method and equivalent circuit method. The results showed that the application of shot peening process followed by DCPD coating improves the properties of the AZ31 surface from corrosion and mechanical point of view. PMID:24863232

  9. Systematic understanding of corrosion behavior of plasma electrolytic oxidation treated AZ31 magnesium alloy using a mouse model of subcutaneous implant.

    PubMed

    Jang, Yongseok; Tan, Zongqing; Jurey, Chris; Collins, Boyce; Badve, Aditya; Dong, Zhongyun; Park, Chanhee; Kim, Cheol Sang; Sankar, Jagannathan; Yun, Yeoheung

    2014-12-01

    This study was conducted to identify the differences between corrosion rates, corrosion types, and corrosion products in different physiological environments for AZ31 magnesium alloy and plasma electrolytic oxidation (PEO) treated AZ31 magnesium alloy. In vitro and in vivo tests were performed in Hank's Balanced Salt Solution (HBSS) and mice for 12 weeks, respectively. The corrosion rates of both AZ31 magnesium alloy and PEO treated AZ31 magnesium alloy were calculated based on DC polarization curves, volume of hydrogen evolution, and the thickness of corrosion products formed on the surface. Micro X-ray computed tomography (Micro-CT), scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX) and X-ray diffraction (XRD) were used to analyze morphological and chemical characterizations of corrosion products. The results show that there is more severe localized corrosion after in vitro test in HBSS; however, the thicknesses of corrosion products formed on the surface for AZ31 magnesium alloy and PEO treated AZ31 magnesium alloy in vivo were about 40% thicker than the thickness of corrosion products generated in vitro. The ratio of Ca and P (Ca/P) in the corrosion products also differed. The Ca deficient region and higher content of Al in corrosion product than AZ31 magnesium alloy were identified after in vivo test in contrast with the result of in vitro test.

  10. Comparative biomechanical and radiological characterization of osseointegration of a biodegradable magnesium alloy pin and a copolymeric control for osteosynthesis.

    PubMed

    Lindtner, Richard A; Castellani, Christoph; Tangl, Stefan; Zanoni, Gerald; Hausbrandt, Peter; Tschegg, Elmar K; Stanzl-Tschegg, Stefanie E; Weinberg, Annelie-Martina

    2013-12-01

    Magnesium alloys offer great advantages as degradable implant material for pediatric fracture fixation and hold the potential to overcome certain critical shortcomings inherent to currently used degradable (co)polymers. Besides good biocompatibility and appropriate degradation kinetics, sufficient implant anchorage in host bone is critical to prevent implant failure. Bone-implant anchorage of biodegradable magnesium alloys, however, has not yet been related and compared to that of copolymers, their degradable counterparts currently in clinical use. The aim of this study, therefore, was to comparatively assess bone-implant interface strength and the amount of peri-implant bone of a biodegradable magnesium alloy pin (Mg-Y-Nd-HRE) and a self-reinforced copolymeric control (85/15 poly(l-lactic-co-glycolic acid)). To this purpose, push-out testing, microfocus computed tomography (μCT), histological and scanning electron microscopic examination was performed after 4, 12 and 24 weeks of transcortical implantation in 72 rats. Biomechanical testing revealed significantly higher ultimate shear strength for the magnesium alloy pins than for the copolymeric controls at all 3 timepoints (P≤0.001 for all comparisons). As evaluated by μCT, the amount of bone present near the interface and in a wider radius (up to 0.5mm) around it was higher in the magnesium alloy implants at 4 weeks, without significant differences at 12 and 24 weeks. Histological examination confirmed direct bone-to-implant contact for both implant types. In vivo degradation of implants did not induce any noticeable local or systemic inflammation. This data suggests that the investigated degradable magnesium alloy rod exhibits markedly superior bone-implant interface strength and a greater amount of peri-implant bone than a self-reinforced copolymeric control currently in use; thus it fulfills a crucial prerequisite for its successful clinical deployment as an alternative degradable orthopedic implant

  11. Solidification, growth mechanisms, and associated properties of aluminum-silicon and magnesium lightweight casting alloys

    NASA Astrophysics Data System (ADS)

    Hosch, Timothy Al

    Continually rising energy prices have inspired increased interest in weight reduction in the automotive and aerospace industries, opening the door for the widespread use and development of lightweight structural materials. Chief among these materials are cast Al-Si and magnesium-based alloys. Utilization of Al-Si alloys depends on obtaining a modified fibrous microstructure in lieu of the intrinsic flake structure, a process which is incompletely understood. The local solidification conditions, mechanisms, and tensile properties associated with the flake to fiber growth mode transition in Al-Si eutectic alloys are investigated here using bridgman type gradient-zone directional solidification. Resulting microstructures are examined through quantitative image analysis of two-dimensional sections and observation of deep-etched sections showing three-dimensional microstructural features. The transition was found to occur in two stages: an initial stage dominated by in-plane plate breakup and rod formation within the plane of the plate, and a second stage where the onset of out-of-plane silicon rod growth leads to the formation of an irregular fibrous structure. Several microstructural parameters were investigated in an attempt to quantify this transition, and it was found that the particle aspect ratio is effective in objectively identifying the onset and completion velocity of the flake to fiber transition. The appearance of intricate out-of-plane silicon instability formations was investigated by adapting a perturbed-interface stability analysis to the Al-Si system. Measurements of silicon equilibrium shape particles provided an estimate of the anisotropy of the solid Si/liquid Al-Si system and incorporation of this silicon anisotropy into the model was found to improve prediction of the instability length scale. Magnesium alloys share many of the benefits of Al-Si alloys, with the added benefit of a 1/3 lower density and increased machinability. Magnesium castings

  12. Achieving high strength and high ductility in magnesium alloy using hard-plate rolling (HPR) process.

    PubMed

    Wang, Hui-Yuan; Yu, Zhao-Peng; Zhang, Lei; Liu, Chun-Guo; Zha, Min; Wang, Cheng; Jiang, Qi-Chuan

    2015-01-01

    Magnesium alloys are highly desirable for a wide range of lightweight structural components. However, rolling Mg alloys can be difficult due to their poor plasticity, and the strong texture yielded from rolling often results in poor plate forming ability, which limits their further engineering applications. Here we report a new hard-plate rolling (HPR) route which achieves a large reduction during a single rolling pass. The Mg-9Al-1Zn (AZ91) plates processed by HPR consist of coarse grains of 30-60 μm, exhibiting a typical basal texture, fine grains of 1-5 μm and ultrafine (sub) grains of 200-500 nm, both of the latter two having a weakened texture. More importantly, the HPR was efficient in gaining a simultaneous high strength and uniform ductility, i.e., ~371 MPa and ~23%, respectively. The superior properties should be mainly attributed to the cooperation effect of the multimodal grain structure and weakened texture, where the former facilitates a strong work hardening while the latter promotes the basal slip. The HPR methodology is facile and effective, and can avoid plate cracking that is prone to occur during conventional rolling processes. This strategy is applicable to hard-to-deform materials like Mg alloys, and thus has a promising prospect for industrial application. PMID:26603776

  13. Grain refinement of DC cast magnesium alloys with intensive melt shearing

    NASA Astrophysics Data System (ADS)

    Zuo, Y. B.; Jiang, B.; Zhang, Y.; Fan, Z.

    2012-01-01

    A new direct chill (DC) casting process, melt conditioned DC (MC-DC) process, has been developed for the production of high quality billets/slabs of light alloys by application of intensive melt shearing through a rotor-stator high shear device during the DC casting process. The rotor-stator high shear device provides intensive melt shearing to disperse the naturally occurring oxide films, and other inclusions, while creating a microscopic flow pattern to homogenize the temperature and composition fields in the sump. In this paper, we report the grain refining effect of intensive melt shearing in the MC-DC casting processing. Experimental results on DC casting of Mg-alloys with and without intensive melt shearing have demonstrated that the MC-DC casting process can produce magnesium alloy billets with significantly refined microstructure. Such grain refinement in the MC-DC casting process can be attributed to enhanced heterogeneous nucleation by dispersed naturally occurring oxide particles, increased nuclei survival rate in uniform temperature and compositional fields in the sump, and potential contribution from dendrite arm fragmentation.

  14. Effect of macrophages on in vitro corrosion behavior of magnesium alloy.

    PubMed

    Zhang, Jian; Hiromoto, Sachiko; Yamazaki, Tomohiko; Niu, Jialin; Huang, Hua; Jia, Gaozhi; Li, Haiyan; Ding, Wenjiang; Yuan, Guangyin

    2016-10-01

    The influence of cells on the corrosion behavior of biomedical magnesium alloy is an important but less studied topic, which is helpful for understanding the inconsistent corrosion rates between in vitro and in vivo experiments. In this work, macrophages were directly cultured on Mg-2.1Nd-0.2Zn-0.5Zr (wt %, abbreviated as JDBM) alloy surface for 72 or 168 hours. Macrophages retained good viability and the generation of reactive oxygen species (ROS) was greatly promoted on the alloy. Weight loss, Mg(2+) concentration, and cross-section observation results demonstrated that macrophages accelerated the in vitro corrosion of JDBM. The coverage of cell body did not affect the local thickness of corrosion product layer. The corrosion product layer had a porous inner Mg(OH)2 layer and a dense outer layer mainly composed of O, P, Mg, and Ca. The uniform acceleration of JDBM corrosion was attributed to the omnidirection diffusion of ROS from macrophages. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 104A: 2476-2487, 2016. PMID:27223576

  15. Biocorrosion resistance of coated magnesium alloy by microarc oxidation in electrolyte containing zirconium and calcium salts

    NASA Astrophysics Data System (ADS)

    Wang, Ya-Ming; Guo, Jun-Wei; Wu, Yun-Feng; Liu, Yan; Cao, Jian-Yun; Zhou, Yu; Jia, De-Chang

    2014-09-01

    The key to use magnesium alloys as suitable biodegradable implants is how to adjust their degradation rates. We report a strategy to prepare biocompatible ceramic coating with improved biocorrosion resistance property on AZ91D alloy by microarc oxidation (MAO) in a silicate-K2ZrF6 solution with and without Ca(H2PO4)2 additives. The microstructure and biocorrosion of coatings were characterized by XRD and SEM, as well as electrochemical and immersion tests in simulated body fluid (SBF). The results show that the coatings are mainly composed of MgO, Mg2SiO4, m-ZrO2 phases, further Ca containing compounds involve the coating by Ca(H2PO4)2 addition in the silicate-K2ZrF6 solution. The corrosion resistance of coated AZ91D alloy is significantly improved compared with the bare one. After immersing in SBF for 28 d, the Si-Zr5-Ca0 coating indicates a best corrosion resistance performance.

  16. Design factors influencing weldability of the Mg-4Y-3RE cast magnesium alloy

    NASA Astrophysics Data System (ADS)

    Kierzek, A.; Adamiec, J.

    2011-05-01

    Due to low density and good strength properties, magnesium alloys are increasingly used as a structural material They are used, amongst others, for large-size castings in sand moulds, pressure and precision castings. Welding and pad welding is used to repair casting defects, such as misruns, micro-shrinkage, cracks, etc. The most frequent reason for disqualifying of welded joints made to repair the castings is hot cracking which occurs as a result of tensile stresses formed in the material during welding. The Mg-4Y-3RE (WE43) alloy with addition of yttrium and rare earth and zirconium elements used for testing is creep resistant to 300°C. The alloy is used in the automotive industry, for example for engine blocks and in aerospace industry for gearbox housings. This paper describes the welding and remelting tests of the Mg-4Y-3RE (WE43) castings in conditions of constant and variable stiffness. It has been concluded that hot cracks are formed as a result of eutectic melting in the areas of contact of α - Mg solid solution crystals.

  17. Achieving high strength and high ductility in magnesium alloy using hard-plate rolling (HPR) process.

    PubMed

    Wang, Hui-Yuan; Yu, Zhao-Peng; Zhang, Lei; Liu, Chun-Guo; Zha, Min; Wang, Cheng; Jiang, Qi-Chuan

    2015-11-25

    Magnesium alloys are highly desirable for a wide range of lightweight structural components. However, rolling Mg alloys can be difficult due to their poor plasticity, and the strong texture yielded from rolling often results in poor plate forming ability, which limits their further engineering applications. Here we report a new hard-plate rolling (HPR) route which achieves a large reduction during a single rolling pass. The Mg-9Al-1Zn (AZ91) plates processed by HPR consist of coarse grains of 30-60 μm, exhibiting a typical basal texture, fine grains of 1-5 μm and ultrafine (sub) grains of 200-500 nm, both of the latter two having a weakened texture. More importantly, the HPR was efficient in gaining a simultaneous high strength and uniform ductility, i.e., ~371 MPa and ~23%, respectively. The superior properties should be mainly attributed to the cooperation effect of the multimodal grain structure and weakened texture, where the former facilitates a strong work hardening while the latter promotes the basal slip. The HPR methodology is facile and effective, and can avoid plate cracking that is prone to occur during conventional rolling processes. This strategy is applicable to hard-to-deform materials like Mg alloys, and thus has a promising prospect for industrial application.

  18. Effect of macrophages on in vitro corrosion behavior of magnesium alloy.

    PubMed

    Zhang, Jian; Hiromoto, Sachiko; Yamazaki, Tomohiko; Niu, Jialin; Huang, Hua; Jia, Gaozhi; Li, Haiyan; Ding, Wenjiang; Yuan, Guangyin

    2016-10-01

    The influence of cells on the corrosion behavior of biomedical magnesium alloy is an important but less studied topic, which is helpful for understanding the inconsistent corrosion rates between in vitro and in vivo experiments. In this work, macrophages were directly cultured on Mg-2.1Nd-0.2Zn-0.5Zr (wt %, abbreviated as JDBM) alloy surface for 72 or 168 hours. Macrophages retained good viability and the generation of reactive oxygen species (ROS) was greatly promoted on the alloy. Weight loss, Mg(2+) concentration, and cross-section observation results demonstrated that macrophages accelerated the in vitro corrosion of JDBM. The coverage of cell body did not affect the local thickness of corrosion product layer. The corrosion product layer had a porous inner Mg(OH)2 layer and a dense outer layer mainly composed of O, P, Mg, and Ca. The uniform acceleration of JDBM corrosion was attributed to the omnidirection diffusion of ROS from macrophages. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 104A: 2476-2487, 2016.

  19. Achieving high strength and high ductility in magnesium alloy using hard-plate rolling (HPR) process

    PubMed Central

    Wang, Hui–Yuan; Yu, Zhao–Peng; Zhang, Lei; Liu, Chun–Guo; Zha, Min; Wang, Cheng; Jiang, Qi–Chuan

    2015-01-01

    Magnesium alloys are highly desirable for a wide range of lightweight structural components. However, rolling Mg alloys can be difficult due to their poor plasticity, and the strong texture yielded from rolling often results in poor plate forming ability, which limits their further engineering applications. Here we report a new hard-plate rolling (HPR) route which achieves a large reduction during a single rolling pass. The Mg-9Al-1Zn (AZ91) plates processed by HPR consist of coarse grains of 30–60 μm, exhibiting a typical basal texture, fine grains of 1–5 μm and ultrafine (sub) grains of 200–500 nm, both of the latter two having a weakened texture. More importantly, the HPR was efficient in gaining a simultaneous high strength and uniform ductility, i.e., ~371 MPa and ~23%, respectively. The superior properties should be mainly attributed to the cooperation effect of the multimodal grain structure and weakened texture, where the former facilitates a strong work hardening while the latter promotes the basal slip. The HPR methodology is facile and effective, and can avoid plate cracking that is prone to occur during conventional rolling processes. This strategy is applicable to hard-to-deform materials like Mg alloys, and thus has a promising prospect for industrial application. PMID:26603776

  20. Bi-directional controlled release of ibuprofen and Mg(2+) from magnesium alloys coated by multifunctional composite.

    PubMed

    Dong, Hongzhou; Li, Qing; Tan, Cui; Bai, Ningning; Cai, Peng

    2016-11-01

    Two major problems for magnesium alloy implant are the high degradation rate and easy infection associated with implantation. Herein, a surface drug delivery system (Mg/Epoxy resin-ZnO/PCL-Ibuprofen) which can realize bi-directional controlled release of ibuprofen and Mg(2+) was designed via a dip coating process followed by spraying. The in vitro test demonstrated that the ibuprofen in drug-eluting compound material showed sustained release profiles for 22days, which can effectively solve the local cellular rejection and inflammation during the early stage of implantation. Besides, the drug carrier also exhibited improved corrosion resistance duel to the high combining strength between Epoxy resin-ZnO coating and magnesium alloy, so Mg(2+) can release slowly at first and then speeded up later. This approach may be suitable for coating other implant materials such as stainless steel, titanium alloy etc. PMID:27524048

  1. Zirconium, calcium, and strontium contents in magnesium based biodegradable alloys modulate the efficiency of implant-induced osseointegration

    PubMed Central

    Mushahary, Dolly; Sravanthi, Ragamouni; Li, Yuncang; Kumar, Mahesh J; Harishankar, Nemani; Hodgson, Peter D; Wen, Cuie; Pande, Gopal

    2013-01-01

    Development of new biodegradable implants and devices is necessary to meet the increasing needs of regenerative orthopedic procedures. An important consideration while formulating new implant materials is that they should physicochemically and biologically mimic bone-like properties. In earlier studies, we have developed and characterized magnesium based biodegradable alloys, in particular magnesium-zirconium (Mg-Zr) alloys. Here we have reported the biological properties of four Mg-Zr alloys containing different quantities of strontium or calcium. The alloys were implanted in small cavities made in femur bones of New Zealand White rabbits, and the quantitative and qualitative assessments of newly induced bone tissue were carried out. A total of 30 experimental animals, three for each implant type, were studied, and bone induction was assessed by histological, immunohistochemical and radiological methods; cavities in the femurs with no implants and observed for the same period of time were kept as controls. Our results showed that Mg-Zr alloys containing appropriate quantities of strontium were more efficient in inducing good quality mineralized bone than other alloys. Our results have been discussed in the context of physicochemical and biological properties of the alloys, and they could be very useful in determining the nature of future generations of biodegradable orthopedic implants. PMID:23976848

  2. Zirconium, calcium, and strontium contents in magnesium based biodegradable alloys modulate the efficiency of implant-induced osseointegration.

    PubMed

    Mushahary, Dolly; Sravanthi, Ragamouni; Li, Yuncang; Kumar, Mahesh J; Harishankar, Nemani; Hodgson, Peter D; Wen, Cuie; Pande, Gopal

    2013-01-01

    Development of new biodegradable implants and devices is necessary to meet the increasing needs of regenerative orthopedic procedures. An important consideration while formulating new implant materials is that they should physicochemically and biologically mimic bone-like properties. In earlier studies, we have developed and characterized magnesium based biodegradable alloys, in particular magnesium-zirconium (Mg-Zr) alloys. Here we have reported the biological properties of four Mg-Zr alloys containing different quantities of strontium or calcium. The alloys were implanted in small cavities made in femur bones of New Zealand White rabbits, and the quantitative and qualitative assessments of newly induced bone tissue were carried out. A total of 30 experimental animals, three for each implant type, were studied, and bone induction was assessed by histological, immunohistochemical and radiological methods; cavities in the femurs with no implants and observed for the same period of time were kept as controls. Our results showed that Mg-Zr alloys containing appropriate quantities of strontium were more efficient in inducing good quality mineralized bone than other alloys. Our results have been discussed in the context of physicochemical and biological properties of the alloys, and they could be very useful in determining the nature of future generations of biodegradable orthopedic implants.

  3. Improvements to the strength and corrosion resistance of aluminum-magnesium-manganese alloys of near-AA5083 chemistry

    NASA Astrophysics Data System (ADS)

    Carroll, Mark Christopher

    Aluminum alloys of the 5000 series (AI-Mg-Mn) are extremely popular in a wide range of applications that call for a balance of moderately high strength, good corrosion resistance, and light weight, all at a moderate cost. One of the most popular 5000 series alloys is designated A1-5083, containing, in addition to aluminum, approximately 4 wt% magnesium and 0.7 wt% manganese. In order to increase the range of versatility of this particular alloy, a number of modifications have been examined that will potentially improve the strength and corrosion resistance characteristics while maintaining a chemical composition that is very close to the proven 5083 alloy. The strength of the 5083-based alloys under study are investigated with two goals in mind---to maximize the potential strength characteristics in a "standard" 5083 form through changes in minor processing parameters or through minor alloying additions. Increasing the standard alloy's potential is possible through improved efficiency of "preprocessing" heat treatments that maximize the homogeneous dispersion of secondary manganese-based particles. For the modified alloy study, additions of scandium and zirconium are shown to improve strength not only by forming secondary particles in the alloy, but also through substitutional solid solution strengthening, even when added at very small levels. Corrosion resistance of these 5083-based alloys is investigated once again through minor alloying additions; specifically zinc, copper, and silver. Zinc is particularly effective in that it changes the corrosion-susceptible binary aluminum-magnesium phase that would otherwise form on grain boundaries following exposure to moderately elevated temperatures for extended periods of time to a ternary aluminum-magnesium-zinc phase. This chemical composition of this ternary phase that forms following zinc additions can be further altered through minor additions of copper and silver. By determining threshold levels for these

  4. In vitro and in vivo studies of biodegradable fine grained AZ31 magnesium alloy produced by equal channel angular pressing.

    PubMed

    Ratna Sunil, B; Sampath Kumar, T S; Chakkingal, Uday; Nandakumar, V; Doble, Mukesh; Devi Prasad, V; Raghunath, M

    2016-02-01

    The objective of the present work is to investigate the role of different grain sizes produced by equal channel angular pressing (ECAP) on the degradation behavior of magnesium alloy using in vitro and in vivo studies. Commercially available AZ31 magnesium alloy was selected and processed by ECAP at 300°C for up to four passes using route Bc. Grain refinement from a starting size of 46μm to a grain size distribution of 1-5μm was successfully achieved after the 4th pass. Wettability of ECAPed samples assessed by contact angle measurements was found to increase due to the fine grain structure. In vitro degradation and bioactivity of the samples studied by immersing in super saturated simulated body fluid (SBF 5×) showed rapid mineralization within 24h due to the increased wettability in fine grained AZ31 Mg alloy. Corrosion behavior of the samples assessed by weight loss and electrochemical tests conducted in SBF 5× clearly showed the prominent role of enhanced mineral deposition on ECAPed AZ31 Mg in controlling the abnormal degradation. Cytotoxicity studies by MTT colorimetric assay showed that all the samples are viable. Additionally, cell adhesion was excellent for ECAPed samples particularly for the 3rd and 4th pass samples. In vivo experiments conducted using New Zealand White rabbits clearly showed lower degradation rate for ECAPed sample compared with annealed AZ31 Mg alloy and all the samples showed biocompatibility and no health abnormalities were noticed in the animals after 60days of in vivo studies. These results suggest that the grain size plays an important role in degradation management of magnesium alloys and ECAP technique can be adopted to achieve fine grain structures for developing degradable magnesium alloys for biomedical applications.

  5. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    NASA Astrophysics Data System (ADS)

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-01

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry1,2,3. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago1. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear. First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test. All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  6. Tribology and Tool Wear of Hot Dip Galvanized Zinc Magnesium Alloys on Cold Rolled Steel Sheets

    SciTech Connect

    Raab, A. E.; Berger, E.; Freudenthaler, J.; Leomann, F.; Walch, C.

    2011-05-04

    Recently zinc based coatings on cold rolled steel with improved functionality in terms of forming and/or corrosion behaviour have been intensively investigated in the steel industry. One of the most promising products are zinc magnesium alloys produced in hot dip galvanizing process. These coatings were already introduced in construction industry a few years ago. With some modifications the improved properties of the coating are also interesting for automotive industry. In the present work the tribological potential of hot dip galvanized zinc magnesium coatings (HDG/ZM) produced at an industrial line under regular production, was studied in terms of sliding properties, adhesive and abrasive tool wear.First a short introduction into surface morphology of HDG/ZM will be given. For the tribological characterization of the material, which is the main topic of the contribution, different tests were performed on hot dip galvanised zinc magnesium material and results were compared with classic hot dip galvanized zinc coating (HDG/Z). The investigations are mainly based on the strip draw test which allows the determination of the friction coefficient directly by using a constant contact pressure. Deep drawing property was tested by forming model cups. The abrasive tool wear was tested using a standard test for material used in automotive industry. The adhesive tool wear was investigated by characterizing the coating material transferred to the tool in the strip draw test.All performed tests show an improved drawability of HDG/ZM compared to classical HDG/Z reference material. However the most promising difference between HDG/ZM and HDG/Z is that galling was found to be less for HDG/ZM than for HDG/Z. Therefore HDG/ZM is an interesting system not only with respect to corrosion protection but also in terms of tribology and provides clear advantages in formability.

  7. Validation of Predicted Residual Stresses within Direct Chill Cast Magnesium Alloy Slab

    NASA Astrophysics Data System (ADS)

    Turski, Mark; Paradowska, Anna; Zhang, Shu-Yan; Mortensen, Dag; Fjaer, Hallvard; Grandfield, John; Davis, Bruce; DeLorme, Rick

    2012-05-01

    A significant level of cold cracking has been observed within direct chill (DC) cast, high-strength magnesium alloy Elektron WE43. These cracks have been attributed to the formation of significant residual stresses during casting. A finite-element modeling (FEM) code, which is called ALSIM, has been used to predict the residual stress within the DC-cast slab. Verification of the predicted residual stress field within an 870 × 315-mm sized slab has been carried out using neutron diffraction measurements. Given that measurements in such large-scale components using diffraction measurements are particularly challenging and expensive, the efficient use of neutron diffraction measurements is emphasized. This has included the use of sectioning, allowing the residual stress within the slab to be mapped in detail.

  8. Constitutive acoustic-emission elastic-stress behavior of magnesium alloy

    NASA Technical Reports Server (NTRS)

    Williams, J. H., Jr.; Emerson, G. P.

    1977-01-01

    Repeated laoding and unloading of a magnesium alloy below the macroscopic yield stress result in continuous acoustic emissions which are generally repeatable for a given specimen and which are reproducible between different specimens having the same load history. An acoustic emission Bauschinger strain model is proposed to describe the unloading emission behavior. For the limited range of stress examined, loading and unloading stress delays of the order of 50 MN/sq m are observed, and they appear to be dependent upon the direction of loading, the stress rate, and the stress history. The stress delay is hypothesized to be the manifestation of an effective friction stress. The existence of acoustic emission elastic stress constitutive relations is concluded, which provides support for a previously proposed concept for the monitoring of elastic stresses by acoustic emission.

  9. Microstructural Evolution During Multi-Pass Friction Stir Processing of a Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Tripathi, A.; Tewari, A.; Kanjarla, A. K.; Srinivasan, N.; Reddy, G. M.; Zhu, S. M.; Nie, J. F.; Doherty, R. D.; Samajdar, I.

    2016-05-01

    A commercial magnesium alloy was processed through multi-pass and multi-directional (unidirectional, reverse, and transverse tool movements) friction stir processing (FSP). Based on the FSP location, the dominant prior-deformation basal texture was shifted along the arc of a hypothetical ellipse. The patterns of deformation texture developments were captured by viscoplastic self-consistent modeling with appropriate velocity gradients. The simulated textures, however, had two clear deficiencies. The simulations involved shear strains of 0.8 to 1.0, significantly lower than those expected in the FSP. Even at such low shear, the simulated textures were significantly stronger. Microstructural observations also revealed the presence of ultra-fine grains with relatively weak crystallographic texture. Combinations of ultra-fine grain superplasticity followed by grain coarsening were proposed as the possible mechanism for the microstructural evolution during FSP.

  10. Punchless Drawing of Magnesium Alloy Sheet under Cold Condition and its Computation

    SciTech Connect

    Yamashita, Minoru; Hattori, Toshio; Sato, Joji

    2011-01-17

    The punchless drawing with Maslennikov's technique was applied to the circular cup drawing of magnesium alloy AZ31B sheet under cold condition. The elastic rubber ring was used instead of the 'hard' punch, where the compressed ring dragged the sheet inward the die cavity. Attainable circumferential strain of the blank was increased by this technique with repetitive drawing operation. Thickness of the rubber pad affected little the attainable strain. The shape appearance became better when a harder rubber was used. The cup forming by single drawing operation was also tested using a small die shoulder radius. The LDR of 1.250 was obtained with the straight cup wall. Further, the computation of the punchless drawing was also conducted for the single drawing operation. The computed deformation pattern was well consistent with the corresponding experimental result.

  11. Parametric Studies on Improved Laser Cutting Performance of Magnesium Alloy with Two Flow Nozzles

    NASA Astrophysics Data System (ADS)

    Fushimi, Takashi; Kitazawa, Masaya; Endo, Masamori; Yamaguchi, Shigeru; Nanri, Kenzo; Fujioka, Tomoo

    2004-08-01

    We describe a newly proposed method of cutting a magnesium alloy using a high-energy CO2 laser. Improved laser cutting was achieved when the movement of the molten metal in the kerf was controlled by supplying assist gas from two nozzles positioned above and below the cutting sample. In order to analyze the gas flow and the movement of the molten metal in detail, a flow visualization experiment that simulated the molten metal ejection was also performed using an acrylic work-piece and water as the operation fluid. The results of this simulation were then compared with those of a computational fluid dynamics calculation. Such comprehensive model analysis revealed that the well-balanced gas flows from the two nozzles could enable the desirable flow and fast velocity to be generated both in the kerf and underneath the workpiece, under the conditions where high-quality laser cutting is achieved.

  12. Optimization of Wear Behavior of Magnesium Alloy AZ91 Hybrid Composites Using Taguchi Experimental Design

    NASA Astrophysics Data System (ADS)

    Girish, B. M.; Satish, B. M.; Sarapure, Sadanand; Basawaraj

    2016-06-01

    In the present paper, the statistical investigation on wear behavior of magnesium alloy (AZ91) hybrid metal matrix composites using Taguchi technique has been reported. The composites were reinforced with SiC and graphite particles of average size 37 μm. The specimens were processed by stir casting route. Dry sliding wear of the hybrid composites were tested on a pin-on-disk tribometer under dry conditions at different normal loads (20, 40, and 60 N), sliding speeds (1.047, 1.57, and 2.09 m/s), and composition (1, 2, and 3 wt pct of each of SiC and graphite). The design of experiments approach using Taguchi technique was employed to statistically analyze the wear behavior of hybrid composites. Signal-to-noise ratio and analysis of variance were used to investigate the influence of the parameters on the wear rate.

  13. Punchless Drawing of Magnesium Alloy Sheet under Cold Condition and its Computation

    NASA Astrophysics Data System (ADS)

    Yamashita, Minoru; Hattori, Toshio; Sato, Joji

    2011-01-01

    The punchless drawing with Maslennikov's technique was applied to the circular cup drawing of magnesium alloy AZ31B sheet under cold condition. The elastic rubber ring was used instead of the `hard' punch, where the compressed ring dragged the sheet inward the die cavity. Attainable circumferential strain of the blank was increased by this technique with repetitive drawing operation. Thickness of the rubber pad affected little the attainable strain. The shape appearance became better when a harder rubber was used. The cup forming by single drawing operation was also tested using a small die shoulder radius. The LDR of 1.250 was obtained with the straight cup wall. Further, the computation of the punchless drawing was also conducted for the single drawing operation. The computed deformation pattern was well consistent with the corresponding experimental result.

  14. Preparation of Composite Coating on AZ91D Magnesium Alloy by Silica Sol-Micro Oxidation

    NASA Astrophysics Data System (ADS)

    Shao, Zhongcai; Zhang, Feifei; Zhao, Ruiqiang; Shen, Xiaoyi

    2016-03-01

    Composite coating was prepared on AZ91D magnesium alloy with a new method which combined silica sol with micro-arc oxidation (MAO). The MAO coating was prepared on the basis of MAO solution, and then coated by sol-gel process. The composite coating was obtained after second MAO treatment. Scanning electron microscopy coupled with X-ray diffraction (XRD), energy spectrum analysis and electrochemical testing was applied to characterize the properties of MAO coating and composite coating. The experimental test results indicated that the Si element derived from SiO2 gel particle embedded into the MAO coating by second MAO treatment. The surface of composite coating became dense and the holes were smaller with silica sol sealing process. The corrosion resistance of composite coating was improved than the MAO coating.

  15. Finite element analysis and die design of heading processes of magnesium alloy screws

    NASA Astrophysics Data System (ADS)

    Hwang, Y. M.; Chang, C. Y.

    2016-05-01

    This study is to develop related manufacturing technologies of LZ91 magnesium alloy M6 screws. Firstly, a warm heading process composed of three stages is proposed. The material flow pattern of the billet inside the die is analyzed using the finite element analyses. The effects of the friction factor, die speed and forming temperature on the heading load are discussed. The effects of the stroke at the first stage on the formability at the second stage are also discussed. Finally, warm heading experiments are conducted using a self-designed die set and a lubricant of MoS2. The experimental values of heading load and product shapes and dimensions are compared with the simulation results to verify the validity of the finite element models and the proposed warm heading procedures.

  16. Passivity and Localized Corrosion of AZ31 Magnesium Alloy in High pH Electrolytes

    NASA Astrophysics Data System (ADS)

    Alsagabi, Sultan; Ninlachart, Jakraphan; Raja, Krishnan S.; Charit, Indrajit

    2016-06-01

    Electrochemical corrosion tests were carried out on AZ31 magnesium alloy specimens in pH: 4.5, 9.5, and 13.0 solutions with 0-2000 ppm of chloride additions at room temperature. No passivity breakdown was observed during cyclic polarization in pH:13 solutions containing up to 1500 ppm of chloride. Addition of sodium sulfate and sodium dihydrogen phosphate as supporting electrolytes offset the chloride effect on the corrosion of AZ31 in pH 4.5 and 9.5 solutions. The Mott-Schottky analysis showed the presence of a duplex surface layer consisting of an n-type MgO1- x inner layer ( x = 0.024-0.05), and a p-type outer layer which thickened with time at the expense of the inner layer.

  17. Statistical analysis on static recrystallization texture evolution in cold-rolled AZ31 magnesium alloy sheet.

    PubMed

    Park, Jun-Ho; Ahn, Tae-Hong; Choi, Hyun-Sik; Chung, Jung-Man; Kim, Dong-Ik; Oh, Kyu Hwan; Han, Heung Nam

    2013-08-01

    Cast AZ31B-H24 magnesium alloy, comprising Mg with 3.27 wt% Al and 0.96 wt% Zn, was cold rolled and subsequently annealed. Global texture evolutions in the specimens were observed by X-ray diffractometry after the thermomechanical processing. Image-based microstructure and texture for the deformed, recrystallized, and grown grains were observed by electron backscattered diffractometry. Recrystallized grains could be distinguished from deformed ones by analyzing grain orientation spread. Split basal texture of ca. ±10-15° in the rolling direction was observed in the cold-rolled sample. Recrystallized grains had widely spread basal poles at nucleation stage; strong {0001} basal texture developed with grain growth during annealing.

  18. Effect of preheat on TIG welding of AZ61 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Shen, Jun; Xu, Nan

    2012-04-01

    The effects of preheat treatments on the microstructures and mechanical properties of tungsten inert gas (TIG)-welded AZ61 magnesium alloy joints were studied by microstructural observations, microhardness tests and tensile tests. The results showed that the volume fraction of the lamellar β-Mg17(Al,Zn)12 intermetallic compound of in fusion zone (FZ) increased from 15% to 66% with an increase in preheat temperature. Moreover, the microhardness of the FZ and the ultimate tensile strength of the welded joints reached their maximum values when the preheat temperature was 300°C because more lamellar β-Mg17(Al,Zn)12 intermetallic compounds were distributed at the α-Mg grain boundaries and no cracks and pores formed in the FZ of the welded joint.

  19. Monitoring evolution of stress in individual grains and twins in a magnesium alloy aggregate

    SciTech Connect

    Clausen, Bjorn; Aydiner, Cahit C; Tome, Carlos N; Brown, Donald W; Bernier, Joel V; Lienert, Ulrich

    2008-01-01

    Crystallographic twinning is a strain accommodation mechanism extensively observed in low-symmetry crystals. In hexagonal metals (HCP), twinning transformation results in abrupt crystallographic reorientation of grain domains, and strongly affects the mechanical response, texture evolution, plastic formability and internal stress evolution. Recent fundamental advances in constitutive descriptions ofHCP's indicate the need for a basic characterization oftwinning mechanisms. Here we use the emerging technique of 3DXRD [9-12], for the first time, to in-situ monitor the twin nucleation and growth in individual grains inside the bulk of a magnesium alloy aggregate. At the same time, we accomplish the first direct measurement of the evolving triaxial stress states in both the parent grain and its twin. We show that the stress state of the twin is radically different from that of the parent and interpret the three-dimensional response in the light of the constraints placed on the parent and the twin by the surrounding polycrystalline medium.

  20. Evaluation of Cooling Rate Effects on the Mechanical Properties of Die Cast Magnesium Alloy AM60

    NASA Astrophysics Data System (ADS)

    Sharifi, P.; Fan, Y.; Anaraki, H. B.; Banerjee, A.; Sadayappan, K.; Wood, J. T.

    2016-10-01

    With the increased application of magnesium high-pressure die castings (HPDC), it is necessary to better understand process-structure-mechanical properties. In the case of HPDC, ductility and yield strength strongly depend on porosity, grain size, and the skin thickness. In this contribution, a new method is developed which employs knowledge of local cooling rates to predict the grain size and the skin thickness of HPDC magnesium components. The centreline cooling curve, together with the die temperature, and the thermodynamic properties of the alloy are then used as inputs to compute the solution to the Stefan problem of a moving phase boundary, thereby providing the through-thickness cooling curves at each chosen location of the casting. The local cooling rate is used to calculate the resulting grain size and skin thickness via established relationships. The prediction of skin thickness and average grain size of skin region determined from this method compares quite well with the experimental results. Due to the presence of externally solidified grains, this method underestimates the grain size value in the core region, as compared to the experiment. Finally, we predict the locally varying yield strength using a modified Hall-Petch equation.

  1. Application Of Phenol/Amine Copolymerized Film Modified Magnesium Alloys: Anticorrosion And Surface Biofunctionalization.

    PubMed

    Chen, Si; Zhang, Jiang; Chen, Yingqi; Zhao, Sheng; Chen, Meiyun; Li, Xin; Maitz, Manfred F; Wang, Jin; Huang, Nan

    2015-11-11

    Magnesium metal as degradable metallic material is one of the most researched areas, but its rapid degradation rate restricts its development. The current anticorrosion surface modification methods require expensive equipment and complicated operation processes and cannot continue to introduce biofunction on modified surface. In this study, the GAHD conversion coatings were fabricated on the surface of magnesium alloys (MZM) by incubating in the mixture solution of gallic acid (GA) and hexamethylenediamine (HD) to decrease the corrosion rate and provide primary amines (-NH2), carboxyl (-COOH), and quinone groups, which is supposed to introduce biomolecules on MZM. Chemical structures of the MZM-GAHD and MZM-HEP-GAHD were explored by analyzing the results of FTIR and XPS comprehensively. Furthermore, it was proved that the heparin (HEP) molecules were successfully immobilized on MZM-GAHD surface through carbodiimide method. The evaluation of platelet adhesion and clotting time test showed that MZM-HEP-GAHD had higher anticoagulation than MZM-GAHD. Through electrochemical detection (polarization curves and electrochemical impedance spectroscopy Nyquist spectrum) and immersion test (Mg(2+) concentration and weight loss), it was proved that compared to MZM, both the MZM-GAHD and MZM-HEP-GAHD significantly improved the corrosion resistance. Finally, in vivo experimentation indicated that mass loss had no significant difference between MZM-1:1, MZM-HEP-1:1, and MZM. However, the trend still suggested that MZM-1:1 and MZM-HEP-1:1 possessed corrosion resistance property.

  2. Application Of Phenol/Amine Copolymerized Film Modified Magnesium Alloys: Anticorrosion And Surface Biofunctionalization.

    PubMed

    Chen, Si; Zhang, Jiang; Chen, Yingqi; Zhao, Sheng; Chen, Meiyun; Li, Xin; Maitz, Manfred F; Wang, Jin; Huang, Nan

    2015-11-11

    Magnesium metal as degradable metallic material is one of the most researched areas, but its rapid degradation rate restricts its development. The current anticorrosion surface modification methods require expensive equipment and complicated operation processes and cannot continue to introduce biofunction on modified surface. In this study, the GAHD conversion coatings were fabricated on the surface of magnesium alloys (MZM) by incubating in the mixture solution of gallic acid (GA) and hexamethylenediamine (HD) to decrease the corrosion rate and provide primary amines (-NH2), carboxyl (-COOH), and quinone groups, which is supposed to introduce biomolecules on MZM. Chemical structures of the MZM-GAHD and MZM-HEP-GAHD were explored by analyzing the results of FTIR and XPS comprehensively. Furthermore, it was proved that the heparin (HEP) molecules were successfully immobilized on MZM-GAHD surface through carbodiimide method. The evaluation of platelet adhesion and clotting time test showed that MZM-HEP-GAHD had higher anticoagulation than MZM-GAHD. Through electrochemical detection (polarization curves and electrochemical impedance spectroscopy Nyquist spectrum) and immersion test (Mg(2+) concentration and weight loss), it was proved that compared to MZM, both the MZM-GAHD and MZM-HEP-GAHD significantly improved the corrosion resistance. Finally, in vivo experimentation indicated that mass loss had no significant difference between MZM-1:1, MZM-HEP-1:1, and MZM. However, the trend still suggested that MZM-1:1 and MZM-HEP-1:1 possessed corrosion resistance property. PMID:26479205

  3. Multi-Objective Optimization of a Wrought Magnesium Alloy for High Strength and Ductility

    SciTech Connect

    Radhakrishnan, Balasubramaniam; Gorti, Sarma B; Patton, Robert M; Simunovic, Srdjan

    2013-01-01

    An optimization technique is coupled with crystal plasticity based finite element (CPFE) computations to aid the microstructural design of a wrought magnesium alloy for improved strength and ductility. The initial microstructure consists of a collection of sub-micron sized grains containing deformation twins. The variables used in the simulations are crystallographic texture, and twin spacing within the grains. It is assumed that plastic deformation occurs mainly by dislocation slip on two sets of slip systems classified as hard and soft modes. The hard modes are those slip systems that are inclined to the twin planes and the soft mode consists of dislocation glide along the twin plane. The CPFE code calculates the stress-strain response of the microstructure as a function of the microstructural parameters and the length-scale of the features. A failure criterion based on a critical shear strain and a critical hydrostatic stress is used to define ductility. The optimization is based on the sequential generation of an initial population defined by the texture and twin spacing variables. The CPFE code and the optimizer are coupled in parallel so that new generations are created and analyzed dynamically. In each successive generation, microstructures that satisfy at least 90% of the mean strength and mean ductility in the current generation are retained. Multiple generation runs based on the above procedure are carried out in order to obtain maximum strength-ductility combinations. The implications of the computations for the design of a wrought magnesium alloy are discussed. Research sponsored by the Laboratory Directed Research and Development Program of Oak Ridge National Laboratory, managed by UT-Battelle, LLC, for the U. S. Department of Energy.

  4. Mechanism and Microstructure of Oxide Fluxes for Gas Tungsten Arc Welding of Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Liu, L. M.; Zhang, Z. D.; Song, G.; Wang, L.

    2007-03-01

    Five single oxide fluxes—MgO, CaO, TiO2, MnO2, and Cr2O3—were used to investigate the effect of active flux on the depth/width ratio in AZ31B magnesium alloy. The microstructure and mechanical property of the tungsten inert gas (TIG) welding seam were studied. The oxygen content in the weld seam and the arc images during the TIG welding process were analyzed. A series of emission spectroscopy of weld arc for TIG welding for magnesium with and without flux were developed. The results showed that for the five single oxide fluxes, all can increase the weld penetration effectively and grain size in the weld seam of alternating current tungsten inert gas (ACTIG) welding of the Mg alloy. The oxygen content of the welds made without flux is not very different from those produced with oxide fluxes not considering trapped oxide. However, welds that have the best penetration have a relatively higher oxygen content among those produced with flux. It was found that the arc images with the oxide fluxes were only the enlarged form of the arc images without flux; the arc constriction was not observed. The detection of arc spectroscopy showed that the metal elements in the oxides exist as the neutral atom or the first cation in the weld arc. This finding would influence the arc properties. When TIG simulation was carried out on a plate with flux applied only on one side, the arc image video showed an asymmetric arc, which deviated toward the flux free side. The thermal stability, the dissociation energy, and the electrical conductivity of oxide should be considered when studying the mechanism for increased TIG flux weld penetration.

  5. Electrochemical behaviors of the magnesium alloy substrates in various pretreatment solutions

    NASA Astrophysics Data System (ADS)

    Zhu, Yanping; Yu, Gang; Hu, Bonian; Lei, Xiping; Yi, Haibo; Zhang, Jun

    2010-02-01

    Interface reactions and film features of AZ91D magnesium alloy in pickling, activation and zinc immersion solutions have been investigated. The surface morphologies of the specimens were observed with scanning electron microscope (SEM). Electrochemical behaviors of AZ91D magnesium alloy in the baths of pickling, activation and zinc immersion were analyzed based on the open circuit potential (OCP) - time curves in various solutions. The results show that the corrosive rate in HNO 3 + CrO 3 or HNO 3 + H 3PO 4 pickling solution was more rapid than in KMnO 4 pickling-activation solution. Both α phase and β phase of the substrates were uniformly corroded in HNO 3 + CrO 3 or HNO 3 + H 3PO 4 pickling solution, the coarse surface can augment the mechanical occlusive force between the subsequent coatings and the substrates, so coatings with good adhesion can be obtained. In HF activation solution, the chromic compound formed via HNO 3 + CrO 3 pickling was removed and a compact MgF 2 film was formed on the substrate surface. In K 4P 2O 7 activation solution, the corrosion products formed via HNO 3 + H 3PO 4 pickling were removed, a new thin film of oxides and hydroxides was formed on the substrate surface. In KMnO 4 pickling-activation solution, a film of manganic oxides and phosphates was adhered on the substrate surface. Zinc film was symmetrically produced via K 4P 2O 7 activation or KMnO 4 pickling-activation, so it was good interlayer for Ni or Cu electroplating. Asymmetrical zinc film was produced because the MgF 2 film obtained in the HF activation solution had strong adhesive attraction and it was not suitable for interlayer for electroplating. However, the substrate containing compact MgF 2 film without zinc immersion was fit for direct electroless Ni-P plating.

  6. Potentiostatic control of ionic liquid surface film formation on ZE41 magnesium alloy.

    PubMed

    Efthimiadis, Jim; Neil, Wayne C; Bunter, Andrew; Howlett, Patrick C; Hinton, Bruce R W; MacFarlane, Douglas R; Forsyth, Maria

    2010-05-01

    The generation of potentially corrosion-resistant films on light metal alloys of magnesium have been investigated. Magnesium alloy, ZE41 [Mg-Zn-Rare Earth (RE)-Zr, nominal composition approximately 4 wt % Zn, approximately 1.7 wt % RE (Ce), approximately 0.6 wt % Zr, remaining balance, Mg], was exposed under potentiostatic control to the ionic liquid trihexyl(tetradecyl)phosphonium diphenylphosphate, denoted [P(6,6,6,14)][DPP]. During exposure to this IL, a bias potential, shifted from open circuit, was applied to the ZE41 surface. Electrochemical impedance spectroscopy (EIS) and chronoamperometry (CA) were used to monitor the evolution of film formation on the metal surface during exposure. The EIS data indicate that, of the four bias potentials examined, applying a potential of -200 mV versus OCP during the exposure period resulted in surface films of greatest resistance. Both EIS measurements and scanning electron microscopy (SEM) imaging indicate that these surfaces are substantially different to those formed without potential bias. Time of flight-secondary ion mass spectrometry (ToF-SIMS) elemental mapping of the films was utilized to ascertain the distribution of the ionic liquid cationic and anionic species relative to the microstructural surface features of ZE41 and indicated a more uniform distribution compared with the surface following exposure in the absence of a bias potential. Immersion of the treated ZE41 specimens in a chloride contaminated salt solution clearly indicated that the ionic liquid generated surface films offered significant protection against pitting corrosion, although the intermetallics were still insufficiently protected by the IL and hence favored intergranular corrosion processes.

  7. Optimization of process factors for self-healing vanadium-based conversion coating on AZ31 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Li, Kun; Liu, Junyao; Lei, Ting; Xiao, Tao

    2015-10-01

    A self-healing vanadium-based conversion coating was prepared on AZ31 magnesium alloy. The optimum operating conditions including vanadia solution concentration, pH and treating temperature for obtaining the best corrosion protective vanadia coatings and improved localized corrosion resistance to the magnesium substrate were determined by an orthogonal experiment design. Surface morphology and composition of the resultant conversion coatings were investigated by scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS). The self-healing behavior of the coating was investigated by cross-cut immersion test and electrochemical impedance spectroscopy (EIS) measurements in 3.5% NaCl solution.

  8. Corrosion Behavior of Mg-6Al-1Zn+XRE Magnesium Alloy with Minor Addition of Yttrium

    NASA Astrophysics Data System (ADS)

    Manivannan, S.; Babu, S. P. Kumaresh; Sundarrajan, Srinivasan

    2015-04-01

    The effect of yttrium addition on the microstructure of Mg-6Al-1Zn alloy was investigated by optical microscopy, x-ray diffraction analysis, and scanning electron microscopy. The experimental alloys were prepared by melting high-purity Mg, Al, Zn, and Y, respectively. Melting was carried out in a Inconel 718 crucible under SF6 and ultra pure Ar (99.999%) gas mixture environment using electric arc furnace. The corrosion behavior of Mg-6Al-1Zn+ xYttrium ( x = 0.5, 1.0 and 1.5 wt.% Y) magnesium alloy with different levels of yttrium additions was studied in 3.5 wt.% NaCl solution. Microstructure of yttrium-added alloy shows that higher grainrefinement is obtained in Mg-6Al-1Zn+0.5wt.%Y. Increasing yttrium content reduces the size of α-grain and alters the distribution of the β-phase (Mg17Al12) from continuous network morphology to small and dispersive distribution. It forms secondary intermetallic phase Al2Y which has high melting point along the grain boundary. The corrosion resistance of Mg-6Al-1Zn magnesium alloy improved with addition of Yttrium. It was confirmed by the results of electrochemical polarization test. Based on the polarization curves, it is seen that fine precipitates of Al-Y intermetallic phase in Mg-6Al-1Zn alloy decrease the corrosion current density, thereby improving the corrosion resistance of the Mg-6Al-1Zn magnesium alloy.

  9. Analysis of Solid State Bonding in the Extrusion Process of Magnesium Alloys --Numerical Prediction and Experimental Verification

    NASA Astrophysics Data System (ADS)

    Alharthi, Nabeel H.

    The automotive industry developments focused on increasing fuel efficiency are accomplished by weight reduction of vehicles, which consequently results in less negative environmental impact. Usage of low density materials such as Magnesium alloys is an approach to replace heavier structural components. One of the challenges in deformation processing of Magnesium is its low formability attributed to the hexagonal close packed (hcp) crystal structure. The extrusion process is one of the most promising forming processes for Magnesium because it applies a hydrostatic compression state of stress during deformation resulting in improved workability. Many researchers have attempted to fully understand solid state bonding during deformation in different structural materials such as Aluminum, Copper and other metals and alloys. There is a lack of sufficient understanding of the extrusion welding in these materials as well as very limited knowledge on this subject for hollow profiles made from Magnesium alloys. The weld integrity and the characteristic of the welding microstructure are generally unknown. In this dissertation three related research projects are investigated by using different tools such as microstructure characterization, mechanical testing, thermo-mechanical physical simulation and finite element numerical modeling. Project 1: Microstructure characterization supported by mechanical testing of the extrusion welding regions in Magnesium alloy AM30 extrudate. The microstructure characterization was conducted using Light Optical Microscopy (LOM), in addition to LOM the electron backscattered diffraction (EBSD) technique was implemented to characterize in depth the deformed and welded microstructure. Project 2: Finite element numerical simulation of AM30 extrudate to model different process parameters and their influence on localized state variables such as strain, strain rate, temperature and normal pressure within the weld zone. Project 3: Physical simulation

  10. Understanding Low-cycle Fatigue Life Improvement Mechanisms in a Pre-twinned Magnesium Alloy

    SciTech Connect

    Wu, Wei; An, Ke

    2015-10-03

    The mechanisms of fatigue life improvement by pre-twinning process in a commercial rolled magnesium (Mg) alloy have been investigated using real-time in situ neutron diffraction under a continuous-loading condition. It is found that by introducing the excess twinned grains through pre-compression along the rolling direction the fatigue life was enhanced approximately 50%, mainly resulting from the prolonged detwinning process and inhibited dislocation slip during reverse tension. Moreover, after pre-twinning process, the removal of the rapid strain hardening during reverse tension leads to a compressive mean stress value and more symmetric shape of stress-strain hysteresis loop. The pre-twinning has significant impacts on the twinning-detwinning characteristics and deformation modes during cyclic loading and greatly facilitates the twinning-detwinning activities in plastic deformation. The cyclic straining leads to the increase of contribution of tensile twinning deformation in overall plastic deformation in both the as-received and pre-deformed sample. The mechanisms of load partitioning in different groups of grains are closely related to the deformation modes in each deformation stage, while the fatigue cycling has little influence on the load sharing. The pre-twinning process provides an easy and cost-effective route to improve the low-cycle fatigue life through manufacturing and processing, which would advance the wide application of light-weight wrought Mg alloys as structural materials.

  11. Understanding Low-cycle Fatigue Life Improvement Mechanisms in a Pre-twinned Magnesium Alloy

    DOE PAGESBeta

    Wu, Wei; An, Ke

    2015-10-03

    The mechanisms of fatigue life improvement by pre-twinning process in a commercial rolled magnesium (Mg) alloy have been investigated using real-time in situ neutron diffraction under a continuous-loading condition. It is found that by introducing the excess twinned grains through pre-compression along the rolling direction the fatigue life was enhanced approximately 50%, mainly resulting from the prolonged detwinning process and inhibited dislocation slip during reverse tension. Moreover, after pre-twinning process, the removal of the rapid strain hardening during reverse tension leads to a compressive mean stress value and more symmetric shape of stress-strain hysteresis loop. The pre-twinning has significant impactsmore » on the twinning-detwinning characteristics and deformation modes during cyclic loading and greatly facilitates the twinning-detwinning activities in plastic deformation. The cyclic straining leads to the increase of contribution of tensile twinning deformation in overall plastic deformation in both the as-received and pre-deformed sample. The mechanisms of load partitioning in different groups of grains are closely related to the deformation modes in each deformation stage, while the fatigue cycling has little influence on the load sharing. The pre-twinning process provides an easy and cost-effective route to improve the low-cycle fatigue life through manufacturing and processing, which would advance the wide application of light-weight wrought Mg alloys as structural materials.« less

  12. Comparative analysis of the friction stir welded aluminum-magnesium alloy joint grain structure

    NASA Astrophysics Data System (ADS)

    Zaikina, A. A.; Sizova, O. V.; Novitskaya, O. S.

    2015-10-01

    A comparative test of the friction stir welded aluminum-magnesium alloy joint microstructure for plates of a different thickness was carried out. Finding out the structuring regularities in the weld nugget zone, that is the strongest zone of the weld, the effects of temperature-deformational conditions on the promotion of a metal structure refinement mechanism under friction stir welding can be determined. In this research friction stir welded rolled plates of an AMg5M alloy; 5 and 8 mm thick were investigated. Material fine structure pictures of the nugget zone were used to identify and measure subgrain and to define a second phase location. By means of optical microscopy it was shown that the fine-grained structure developed in the nugget zone. The grain size was 5 flm despite the thickness of the plates. In the sample 5.0 mm thick grains were coaxial, while in the sample 8.0 mm thick grains were elongate at a certain angle to the tool travel direction.

  13. Transient Heat and Material Flow Modeling of Friction Stir Processing of Magnesium Alloy using Threaded Tool

    SciTech Connect

    Yu, Zhenzhen; Zhang, Wei; Choo, Hahn; Feng, Zhili

    2012-01-01

    A three-dimensional transient computational fluid dynamics (CFD) model was developed to investigate the material flow and heat transfer during friction stir processing (FSP) in an AZ31B magnesium alloy. The material was assumed to be a non-Newtonian viscoplastic fluid, and the Zener-Hollomon parameter was used to describe the dependence of material viscosity on temperature and strain rate. The material constants used in the constitutive equation were determined experimentally from compression tests of the AZ31B Mg alloy under a wide range of strain rates and temperatures. A dynamic mesh method, combining both Lagrangian and Eulerian formulations, was used to capture the material flow induced by the movement of the threaded tool pin. Massless inert particles were embedded in the simulation domain to track the detailed history of material flow. The actual FSP was also carried out on a wrought Mg plate where temperature profiles were recorded by embedding thermocouples. The predicted transient temperature history was found to be consistent with that measured during FSP. Finally, the influence of the thread on the simulated results of thermal history and material flow was studied by comparing two models: one with threaded pin and the other with smooth pin surface.

  14. Surface nanocrystallization mechanism of a rare earth magnesium alloy induced by HVOF supersonic microparticles bombarding

    NASA Astrophysics Data System (ADS)

    Xu, Kaidong; Wang, Aihua; Wang, Yang; Dong, Xuanpu; Zhang, Xianglin; Huang, Zaowen

    2009-11-01

    A nanostructured surface layer with a thickness up to 60 μm was produced on a rare earth Mg-Gd-Y magnesium alloy using a new process named HVOF-SMB (high velocity oxygen-fuel flame supersonic microparticles bombarding). The microstructural features of the treated surface at various depth of the deformed layer were characterized by optical microscopy (OM), transmission electron microscopy (TEM) and high-resolution transmission electron microscopy (HRTEM) with an aim to reveal the formation mechanism. Results showed that three steps during grain refinement process were found, i.e., twinning dominates the plastic deformation and divides the coarse grains into finer twin platelets at the initial stage, stacking faults are generated and a number of dislocation slip systems are activated leading to the cross slips with increasing strain and strain rate, eventually high-density dislocation networks, dislocation cells and dislocation arrays are formed, which further subdivides the twin platelets and residual microbands into sub-microstructures. As a result, homogeneous nanostructure with a grain size of about 10-20 nm is formed through dynamic recrystallization in the topmost surface layer. Based on the experimental observations, a grain refinement mechanism induced by plastic deformation with higher strain rate during the HVOF-SMB treatment in the rare earth Mg-Gd-Y alloy was proposed.

  15. Thermal stability of bimodal microstructure in magnesium alloy AZ91 processed by ECAP

    SciTech Connect

    Pantělejev, Libor

    2015-09-15

    The changes in microstructure of equal channel angular pressing (ECAP) processed magnesium alloy AZ91 during thermal exposure were studied in this paper. The microstructure stability was investigated by means of electron backscatter diffraction (EBSD), which allowed to measure the changes in grain size, mutual ratio of low-angle boundaries (LABs) to high-angle ones (HABs) and local lattice distortion evaluated by the kernel average misorientation (KAM) parameter. It was found experimentally that the threshold temperature at which significant grain coarsening takes place is 350 °C. No modification to mean grain diameter occurs below this temperature, nonetheless, some changes in LAB and HAB fraction, as well as in local lattice distortion, can be observed. - Highlights: • Thermal stability of bimodal UFG AZ91 alloy was assessed by means of EBSD. • Threshold temperature for pronounced grain coarsening was found at 350 °C. • Below 350 °C increase in LAB fraction and local lattice distortion takes place. • Local lattice distortion (LLD) can be well described using KAM approach. • LLD is influenced by coarsening and precipitation of Mg{sub 17}Al{sub 12} particles.

  16. The effects of ternary alloying additions on solute-drag creep in aluminum-magnesium alloys

    NASA Astrophysics Data System (ADS)

    Qiao, Jun

    Effects of ternary additions of Zn, Fe, and Cu on solute-drag creep and ductility in Al-Mg alloys are studied. The materials studied are, in wt. pct. Al-2Mg-5Zn, Al-3Mg-5Zn, Al-4Mg-5Zn, Al-3Mg-0.11Fe, Al-3Mg-0.27Fe, Al-3Mg-0.40Fe, Al-3Mg-0.50Cu, Al-3Mg-1.02Cu, Al-3Mg-1.52Cu, and Al-3Mg-2.15Cu. Experimental data show that ternary Zn additions do not have an adverse effect on solute-drag creep in Al-Mg alloys, but increase the sensitivity of stress exponent, n, to Mg content. Transitions to power-law breakdown in the Al-xMg-5Zn materials are discussed. Ternary Fe and Cu additions increases n during solute-drag creep. Ductilities of over 100% are consistently achieved in the Al-xMg-5Zn and Al-3Mg-xFe materials. Age hardenability during natural aging and simulated paint-bake cycle are studied for the Al-xMg-5Zn Chid Al-3Mg-xCu materials. Zn creates a significant paint-bake response, while the effect of Cu is small for a simulated paint-bake cycle.

  17. Corrosion behaviour of magnesium alloys coated with TiN by cathodic arc deposition in NaCl and Na{sub 2}SO{sub 4} solutions

    SciTech Connect

    Altun, Hikmet Sinici, Hakan

    2008-03-15

    Magnesium-based light-metal alloys belong to a class of structural materials with increasing industrial attention. Magnesium alloys show the lowest density among the engineering metallic materials, low cost and large availability. However, the limitations according to mechanical strength and the low corrosion resistance restrict their practical application. In this study, TiN was coated on magnesium-based AZ91 magnesium-aluminium-zinc alloy using cathodic arc PVD process. The corrosion behaviours of uncoated and coated magnesium alloys in 1% NaCl, 3% NaCl and 3% Na{sub 2}SO{sub 4} solutions and the influence of the coatings on the corrosion behaviour of the substrate were investigated utilizing potentiodynamic polarization tests. A potentiostat for electrochemical corrosion tests, a cathodic arc physical vapour deposition coating system for coating processes, a scanning electron microscopy for surface examination and elemental analysis of the coatings were used in this study. It was determined that corrosion resistance of magnesium alloys can be increased with TiN coating on the alloys using cathodic arc PVD process.

  18. Effects of self-assembly of 3-phosphonopropionic acid, 3-aminopropyltrimethoxysilane and dopamine on the corrosion behaviors and biocompatibility of a magnesium alloy.

    PubMed

    Pan, Chang-Jiang; Hou, Yu; Wang, Ya-Nan; Gao, Fei; Liu, Tao; Hou, Yan-Hua; Zhu, Yu-Fu; Ye, Wei; Wang, Ling-Ren

    2016-10-01

    Magnesium based alloys are attracting tremendous interests as the novel biodegradable metallic biomaterials. However, the rapid in vivo degradation and the limited surface biocompatibility restrict their clinical applications. Surface modification represents one of the important approaches to control the corrosion rate of Mg based alloys and to enhance the biocompatibility. In the present study, in order to improve the corrosion resistance and surface biocompatibility, magnesium alloy (AZ31B) was modified by the alkali heating treatment followed by the self-assembly of 3-phosphonopropionic acid, 3-aminopropyltrimethoxysilane (APTMS) and dopamine, respectively. The results of attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR) and X-ray photoelectron spectra (XPS) indicated that the molecules were successfully immobilized on the magnesium alloy surface by the self-assembly. An excellent hydrophilic surface was obtained after the alkali heating treatment and the water contact angle increased to some degree after the self-assembly of dopamine, APTMS and 3-phosphonopropionic acid, however, the hydrophilicity of the modified samples was better than that of the pristine magnesium substrate. Due to the formation of the passivation layer after the alkali heating treatment, the corrosion resistance of the magnesium alloy was obviously improved. The corrosion rate further decreased to varying degrees after the self-assembly surface modification. The blood compatibility of the pristine magnesium was significantly improved after the surface modification. The hemolysis rate was reduced from 56% of the blank magnesium alloy to 18% of the alkali heating treated sample and the values were further reduced to about 10% of dopamine-modified sample and 7% of APTMS-modified sample. The hemolysis rate was below 5% for the 3-phosphonopropionic acid modified sample. As compared to the pristine magnesium alloy, fewer platelets were attached and activated on the

  19. A study of the hot and cold deformation of twin-roll cast magnesium alloy AZ31

    NASA Astrophysics Data System (ADS)

    Askari, Hesam; Young, John; Field, David; Kridli, Ghassan; Li, Dongsheng; Zbib, Hussein

    2014-02-01

    Recent advances in twin-roll casting (TRC) technology of magnesium have demonstrated the feasibility of producing magnesium sheets in the range of widths needed for automotive applications. However, challenges in the areas of manufacturing, material processing and modelling need to be resolved in order to fully utilize magnesium alloys. Despite the limited formability of magnesium alloys at room temperature due to their hexagonal close-packed crystalline structure, studies have shown that the formability of magnesium alloys can be significantly improved by processing the material at elevated temperatures and by modifying their microstructure to increase ductility. Such improvements can potentially be achieved by processes such as superplastic forming along with manufacturing techniques such as TRC. In this work, we investigate the superplastic behaviour of twin-roll cast AZ31 through mechanical testing, microstructure characterization and computational modelling. Validated by the experimental results, a novel continuum dislocation dynamics-based constitutive model is developed and coupled with viscoplastic self-consistent model to simulate the deformation behaviour. The model integrates the main microstructural features such as dislocation densities, grain shape and grain orientations within a self-consistent viscoplasticity theory with internal variables. Simulations of the deformation process at room temperature show large activity of the basal and prismatic systems at the early stages of deformation and increasing activity of pyramidal systems due to twinning at the later stages. The predicted texture at room temperature is consistent with the experimental results. Using appropriate model parameters at high temperatures, the stress-strain relationship can be described accurately over the range of low strain rates.

  20. Influence of Microstructure of Friction Stir Welded Joints on Growth and Properties of Microarc Oxidation Coatings on AZ31B Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Chen, Tingfang; Li, Yongliang; Xue, Wenbin; Yang, Chaolin; Qu, Yao; Hua, Ming

    2015-03-01

    Ceramic coatings on friction stir welded (FSW) joints of AZ31B magnesium alloy were fabricated by microarc oxidation (MAO) method in silicate electrolyte. Microstructure, phase constituents, microhardness and electrochemical corrosion behaviors of bare and coated magnesium alloys at different zones of FSW joints for different oxidation time were investigated. The influence of microstructure at different zones on the growth of MAO coatings was analyzed. The results show that the MAO coatings on FSW joints are uniform, and they have almost the same morphology, phase constituents, hardness and corrosion resistance at base metal, stir zone and heat-affected zone. The properties of MAO coatings are independent on the microstructures of AZ31B alloy. In addition, the microstructures of magnesium alloy near the coating/alloy interface at different zones of FSW joint was not changed by microarc discharge process.

  1. Insitu grown superhydrophobic Zn-Al layered double hydroxides films on magnesium alloy to improve corrosion properties

    NASA Astrophysics Data System (ADS)

    Zhou, Meng; Pang, Xiaolu; Wei, Liang; Gao, Kewei

    2015-05-01

    A hierarchical superhydrophobic zinc-aluminum layered double hydroxides (Zn-Al LDHs) film has been fabricated on a magnesium alloy substrate via a facile hydrothermal crystallization method following chemical modification. The characteristics of the films were investigated by X-ray diffraction (XRD), scanning electronic microscope (SEM), and energy dispersive spectroscopy (EDS). XRD patterns and SEM images showed that the micro/nanoscale hierarchical LDHs film surfaces composed of ZnO nanorods and Zn-Al LDHs nanowalls structures. The static contact angle (CA) for the prepared surfaces was observed at around 165.6°. The corrosion resistance of the superhydrophobic films was estimated by electrochemical impedance spectroscopy (EIS) and potentiondynamic polarization measurement. EIS and polarization measurements revealed that the superhydrophobic Zn-Al LDHs coated magnesium alloy had better corrosion resistance in neutral 3.5 wt.% NaCl solution.

  2. Tensile properties of AZ11A-0 magnesium-alloy sheet under rapid-heating and constant temperature

    NASA Technical Reports Server (NTRS)

    Kurg, Ivo M

    1956-01-01

    Specimens of AZ31A-0 magnesium alloy sheet were heated to rupture at nominal rates of 0.2 F to 100 F per second under constant tensile load conditions. The data are presented and compared with the results of conventional tensile stress-strain tests at elevated temperatures after 1.2-hour exposure. A temperature-rate parameter was used to construct master curves from which stresses and temperatures for yield and rupture can be predicted under rapid-heating conditions. A comparison of the elevated-temperature tensile properties of AZ31A-0 and HK31XA-H24 magnesium-alloy sheet under both constant-temperature and rapid-heating conditions is included.

  3. Effects of heat input on the low power Nd:YAG pulse laser conduction weldability of magnesium alloy AZ61

    NASA Astrophysics Data System (ADS)

    Min, Dong; Shen, Jun; Lai, Shiqiang; Chen, Jie; Xu, Nan; Liu, Hui

    2011-01-01

    The effects of heat input on the low power Nd:YAG pulse laser conduction weldability of magnesium alloy AZ61 plates were investigated. The results show that for a hot-extruded AZ61 magnesium alloy plate laser conduction welding, the penetration depth and area of welds cross-section increased with an increase of the heat input. The microstructure of a band zone, which is located in the fusion zone (FZ) and close to the fusion boundary, evolved with an increase of the heat input. Moreover, an increase of the heat input increased the tendency of the formation of solidification cracking and liquation cracking. The porosities and average diameters of pores increased with an increase of the heat input but reduced sharply when a relatively large heat input was achieved. In addition, the degree of formation of craters increased linearly with an increase of the heat input.

  4. Abnormal macropore formation during double-sided gas tungsten arc welding of magnesium AZ91D alloy

    SciTech Connect

    Shen Jun You Guoqiang; Long Siyuan; Pan Fusheng

    2008-08-15

    One of the major concerns during gas tungsten arc (GTA) welding of cast magnesium alloys is the presence of large macroporosity in weldments, normally thought to occur from the presence of gas in the castings. In this study, a double-sided GTA welding process was adopted to join wrought magnesium AZ91D alloy plates. Micropores were formed in the weld zone of the first side that was welded, due to precipitation of H{sub 2} as the mushy zone freezes. When the reverse side was welded, the heat generated caused the mushy zone in the initial weld to reform. The micropores in the initial weld then coalesced and expanded to form macropores by means of gas expansion through small holes that are present at the grain boundaries in the partially melted zone. Macropores in the partially melted zone increase with increased heat input, so that when a filler metal is used the macropores are smaller in number and in size.

  5. Microstructure characterization and micro- and nanoscale mechanical behaviour of magnesium-aluminum and magnesium-aluminum-calcium alloys

    NASA Astrophysics Data System (ADS)

    Han, Lihong

    The application in the automotive industry of the as-cast AM50 alloy (Mg-5.0 wt.%%Al-0.3 wt.%Mn) has been limited by its low creep resistance at elevated temperatures. Permanent mold cast (PM) Mg-Al-Ca alloys with calcium additions (0 ˜ 2.0 wt.%) were investigated in this study due to their potential for improving the high temperature creep strength. The microstructures of the die cast (DC) or PM AM50 alloys consisted of an intergranular beta-Mg17Al12 phase surrounded by a region of Al-rich eutectic alpha-Mg phase, sometimes with attached Al8Mn5 particles. In this study, significant grain refinement was observed in the PM Mg-Al-Ca alloys with Ca addition to the AM50 alloy. The grain refining effect was confirmed by quantitative image analysis through measurement of the secondary dendrite arm spacing (SDAS). The intergranular phases in Mg-Al-Ca alloys with 0.5 or 1.0 wt.% Ca were beta-Mg17Al 12 and (Al, Mg)2Ca phases. As the Ca addition was increased to 1.5 wt.% Ca, the (beta-Mg17Al12 phase was completely replaced by a (Al, Mg)2Ca phase. Differential scanning calorimetry (DSC) results showed that the (Al, Mg)2Ca phase was thermally more stable than the beta-Mg 17Al12 phase, which contributed to the better creep strength of the Mg-Al-Ca alloys. The change in heating/cooling rates played an important role in the redistribution of alloying elements and the dissolution or precipitation of the eutectic phases in the as-cast Mg alloys during DSC runs. The micro- and nano-scale hardness and composite modulus of the PM Mg-Al-Ca alloys increased with increasing Ca content, and the indentation size effect (ISE) was also observed in the as-cast Mg-Al and Mg-Al-Ca alloys. PM AC52 alloy (Mg-5.0wt.%Al-2.0wt.%Ca) was a much more creep resistant alloy than other Mg-Al-Ca alloys with lower Ca contents because of the higher solute content in the primary alpha-Mg in the as-cast state and also because of the presence of nano precipitates within the primary alpha-Mg. The size and

  6. Application of neutron diffraction in characterization of texture evolution during high-temperature creep in magnesium alloys

    SciTech Connect

    Vogel, Sven C; Sediako, Dimitry; Shook, S; Sediako, A

    2010-01-01

    A good combination of room-temperature and elevated temperature strength and ductility, good salt-spray corrosion resistance and exceUent diecastability are frequently among the main considerations in development of a new alloy. Unfortunately, there has been much lesser effort in development of wrought-stock alloys for high temperature applications. Extrudability and high temperature performance of wrought material becomes an important factor in an effort to develop new wrought alloys and processing technologies. This paper shows some results received in creep testing and studies of in-creep texture evolution for several wrought magnesium alloys developed for use in elevated-temperature applications. These studies were performed using E3 neutron spectrometer of the Canadian Neutron Beam Centre in Chalk River, ON, and HIPPO time-of-flight (TOF) spectrometer at Los Alamos Neutron Science Center, NM.

  7. The Effect of SiC Particle Addition During FSW on Microstructure and Mechanical Properties of AZ31 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Abbasi, M.; Abdollahzadeh, A.; Bagheri, B.; Omidvar, H.

    2015-12-01

    Welding and joining of magnesium alloys exert a profound effect on magnesium application expansion, especially in ground and air transportations where large-size, complex components are required. Due to specific physical properties of magnesium, its welding requires great control. In general, the solid-state nature of friction stir welding (FSW) process has been found to produce a low concentration of defects. In the current research, specimens from AZ31 magnesium alloy were welded together using the friction stir process with previously inserted SiC powder particles in the nugget zone. In other words, during the FSW process, the pre-placed SiC particles were stirred throughout the nugget zone of the weld. The results indicated that proper values of rotation and translation speeds led to good appearance of weld zone and suitable distribution of SiC particles producing increased weld strength. The comparison of the microstructures and mechanical properties of FS-welded AZ31 with those of FS-welded one using pre-placed SiC particles showed that the addition of SiC particles decreased the grain size and increased the strength and the formability index.

  8. Determination of rare earth and concomitant elements in magnesium alloys by inductively coupled plasma optical emission spectrometry.

    PubMed

    Fariñas, Juan C; Rucandio, Isabel; Pomares-Alfonso, Mario S; Villanueva-Tagle, Margarita E; Larrea, María T

    2016-07-01

    An Inductively Coupled Plasma Optical Emission Spectrometry method for simultaneous determination of Al, Ca, Cu, Fe, In, Mn, Ni, Si, Sr, Y, Zn, Zr and rare earth elements (La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu) in magnesium alloys, including the new rare earth elements-alloyed magnesium, has been developed. Robust conditions have been established as nebulizer argon flow rate of 0.5mLmin(-1) and RF incident power of 1500W, in which matrix effects were significantly reduced around 10%. Three acid digestion procedures were performed at 110°C in closed PFA vessels heated in an oven, in closed TFM vessels heated in a microwave furnace, and in open polypropylene tubes with reflux caps heated in a graphite block. The three digestion procedures are suitable to put into solution the magnesium alloys samples. From the most sensitive lines, one analytical line with lack or low spectral interferences has been selected for each element. Mg, Rh and Sc have been studied as internal standards. Among them, Rh was selected as the best one by using Rh I 343.488nm and Rh II 249.078nm lines as a function of the analytical lines. The trueness and precision have been established by using the Certified Reference Material BCS 316, as well as by means of recovery studies. Quantification limits were between 0.1 and 9mgkg(-1) for Lu and Pr, respectively, in a 2gL(-1) magnesium matrix solution. The method developed has been applied to the commercial alloys AM60, AZ80, ZK30, AJ62, WE54 and AE44.

  9. Determination of rare earth and concomitant elements in magnesium alloys by inductively coupled plasma optical emission spectrometry.

    PubMed

    Fariñas, Juan C; Rucandio, Isabel; Pomares-Alfonso, Mario S; Villanueva-Tagle, Margarita E; Larrea, María T

    2016-07-01

    An Inductively Coupled Plasma Optical Emission Spectrometry method for simultaneous determination of Al, Ca, Cu, Fe, In, Mn, Ni, Si, Sr, Y, Zn, Zr and rare earth elements (La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu) in magnesium alloys, including the new rare earth elements-alloyed magnesium, has been developed. Robust conditions have been established as nebulizer argon flow rate of 0.5mLmin(-1) and RF incident power of 1500W, in which matrix effects were significantly reduced around 10%. Three acid digestion procedures were performed at 110°C in closed PFA vessels heated in an oven, in closed TFM vessels heated in a microwave furnace, and in open polypropylene tubes with reflux caps heated in a graphite block. The three digestion procedures are suitable to put into solution the magnesium alloys samples. From the most sensitive lines, one analytical line with lack or low spectral interferences has been selected for each element. Mg, Rh and Sc have been studied as internal standards. Among them, Rh was selected as the best one by using Rh I 343.488nm and Rh II 249.078nm lines as a function of the analytical lines. The trueness and precision have been established by using the Certified Reference Material BCS 316, as well as by means of recovery studies. Quantification limits were between 0.1 and 9mgkg(-1) for Lu and Pr, respectively, in a 2gL(-1) magnesium matrix solution. The method developed has been applied to the commercial alloys AM60, AZ80, ZK30, AJ62, WE54 and AE44. PMID:27154648

  10. Mechanical Behavior and Microstructural Analysis of Extruded AZ31B Magnesium Alloy Processed by Backward Extrusion

    NASA Astrophysics Data System (ADS)

    Zhou, Ping; Beeh, Elmar; Friedrich, Horst E.; Grünheid, Thomas

    2016-07-01

    This study investigates the mechanical behavior of an extruded AZ31B magnesium alloy profile at various strain rates from 0.001 to 375/s. The electron backscatter diffraction analysis revealed that the profile has \\{ { 0 0 0 1} \\}< 1 0overline{1} 0 rangle and \\{ {1 0overline{1} 0 }\\}< { 1 1overline{2} 0}rangle textures. Due to the textures, the profile exhibits pronounced anisotropy in mechanical properties. In the extrusion direction (ED), the profile shows the highest yield strength (YS) but the lowest total elongation at fracture (TE) due to a hard activation of non-basal slip and \\{ { 1 0overline{1} 1} \\}< { 1 0overline{1} overline{2} } rangle twinning; in the diagonal direction (DD), it shows the lowest ultimate tensile strength (UTS) but the highest TE due to an easy activation of basal slip; in the transverse direction (TD), it shows the lowest YS due to an easy activation of \\{ {10overline{1} 2} \\}< {10overline{1} overline{1} } rangle twinning. Moreover, the number of twins increases with the increasing strain rate. This indicates that deformation twinning becomes prevalent to accommodate high-rate deformation. Due to the different deformation mechanisms, the profile exhibits an orientation-dependent effect of strain rate on the mechanical properties. A positive effect of strain rate on the YS and UTS was found in the ED, while the effect of strain rate on the YS is negligible in the DD and TD. The TE in the ED, DD, and TD decreases in general as the strain rate increases. Fractographic analysis under a scanning electron microscope revealed that the fracture is a mixed mode of ductile and brittle fracture, and the magnesium oxide inclusions could be the origins of the fracture.

  11. Nanostructured calcium phosphate coatings on magnesium alloys: characterization and cytocompatibility with mesenchymal stem cells

    PubMed Central

    Iskandar, Maria Emil; Aslani, Arash; Tian, Qiaomu

    2016-01-01

    This article reports the deposition and characterization of nanostructured calcium phosphate (nCaP) on magnesium–yttrium alloy substrates and their cytocompatibility with bone marrow derived mesenchymal stem cells (BMSCs). The nCaP coatings were deposited on magnesium and magnesium–yttrium alloy substrates using proprietary transonic particle acceleration process for the dual purposes of modulating substrate degradation and BMSC adhesion. Surface morphology and feature size were analyzed using scanning electron microscopy and quantitative image analysis tools. Surface elemental compositions and phases were analyzed using energy dispersive X-ray spectroscopy and X-ray diffraction, respectively. The deposited nCaP coatings showed a homogeneous particulate surface with the dominant feature size of 200–500 nm in the long axis and 100–300 nm in the short axis, and a Ca/P atomic ratio of 1.5–1.6. Hydroxyapatite was the major phase identified in the nCaP coatings. The modulatory effects of nCaP coatings on the sample degradation and BMSC behaviors were dependent on the substrate composition and surface conditions. The direct culture of BMSCs in vitro indicated that multiple factors, including surface composition and topography, and the degradation-induced changes in media composition, influenced cell adhesion directly on the sample surface, and indirect adhesion surrounding the sample in the same culture. The alkaline pH, the indicator of Mg degradation, played a role in BMSC adhesion and morphology, but not the sole factor. Additional studies are necessary to elucidate BMSC responses to each contributing factor. PMID:25917827

  12. Layer-by-Layer Assembly of a Self-Healing Anticorrosion Coating on Magnesium Alloys.

    PubMed

    Fan, Fan; Zhou, Chunyu; Wang, Xu; Szpunar, Jerzy

    2015-12-16

    Fabrication of self-healing anticorrosion coatings has attracted attention as it has the ability to extend the service life and prevent the substrate from corrosive attack. However, a coating system with a rapid self-healing ability and an improved corrosion resistance is rarely reported. In this work, we developed a self-healing anticorrosion coating on a magnesium alloy (AZ31). The coating comprises a cerium-based conversion layer, a graphene oxide layer, and a branched poly(ethylene imine) (PEI)/poly(acrylic acid) (PAA) multilayer. We incorporated the graphene oxide as corrosion inhibitors and used the PEI/PAA multilayers to provide the self-healing ability to the coating systems. X-ray diffraction (XRD) and Raman spectroscopy were used to characterize the composition of the multilayers, and scanning electron microscopy (SEM) was used to analyze the surface morphology. The electrochemical impedance spectroscopy (EIS) results illustrate the improved corrosion resistance of the coating. The proposed coating also has a rapid self-healing ability in the presence of water. PMID:26583562

  13. Investigation of Carboxylic Acid-Neodymium Conversion Films on Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Cui, Xiufang; Liu, Zhe; Lin, Lili; Jin, Guo; Wang, Haidou; Xu, Binshi

    2015-01-01

    The new carboxylic acid-neodymium anhydrous conversion films were successfully prepared and applied on the AZ91D magnesium alloy surface by taking absolute ethyl alcohol as solvent and four kinds of soluble carboxylic acid as activators. The corrosion resistance of the coating was measured by potentiodynamic polarization test in 3.5 wt.% NaCl solution in pH 7.0. The morphology, structure, and constituents of the coating were observed by scanning electron microscope, energy dispersivespectrum, x-ray photoelectron spectrum, and Fourier infrared spectrometer. Results show that corrosion resistance properties of samples coated with four different anhydrous conversion films were improved obviously. The corrosion potential increased, corrosion current density decreased, and polarization resistance increased. Among these four kinds of conversion films the one added with phytic exhibits the best corrosion resistant property. The mechanism of anhydrous-neodymium conversion film formation is also analyzed in this paper. It reveals that the gadolinium conversion coating is mainly composed of stable Nd2O3, MgO, Mg(OH)2, and carboxylate of Nd. And that the sample surface is rich in organic functional groups.

  14. Infiltration and wetting of alumina participate preforms by aluminum and aluminum-magnesium alloys

    NASA Astrophysics Data System (ADS)

    Jonas, Tamala R.; Cornie, James A.; Russell, Kenneth C.

    1995-06-01

    The infiltration and wetting of alumina participates by Al and by Al-Mg alloys was studied through pressure infiltration experiments. In these experiments, a noninvasive capacitance technique was used to determine the infiltration front position as a function of time. An unsaturated slug flow model was used to interpret the infiltration results and determine capillary pressures characteristic of the infiltration process. The characteristic capillary pressures for Al, Al-2Mg, and Al-3Mg at 750 °C and Al-2Mg at 850 °C were not significantly different. Therefore, contrary to usual belief, Mg did not significantly aid the pressure infiltration process. At 750 °C, the maximum values of the contact angle calculated from these capillary pressures were 106 deg for Al and 105 deg for Al-2Mg and Al-3Mg. These contact angle values indicate substantial removal of the oxide layer on the surface of the liquid metal during the infiltration process. The small difference in the contact angles indicates that magnesium had little effect on the wetting of alumina by aluminum. The small effect of Mg on the wetting may be due to absence of reactive wetting at the infiltration speeds present in the experiments and to partial disruption of the oxide layer on the surface of the liquid metal during the infiltration process.

  15. Investigation of Microstructure and Mechanical Properties of ECAP-Processed AM Series Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Gopi, K. R.; Nayaka, H. Shivananda; Sahu, Sandeep

    2016-09-01

    Magnesium alloy Mg-Al-Mn (AM70) was processed by equal channel angular pressing (ECAP) at 275 °C for up to 4 passes in order to produce ultrafine-grained microstructure and improve its mechanical properties. ECAP-processed samples were characterized for microstructural analysis using optical microscopy, scanning electron microscopy, and transmission electron microscopy. Microstructural analysis showed that, with an increase in the number of ECAP passes, grains refined and grain size reduced from an average of 45 to 1 µm. Electron backscatter diffraction analysis showed the transition from low angle grain boundaries to high angle grain boundaries in ECAP 4 pass sample as compared to as-cast sample. The strength and hardness values an showed increasing trend for the initial 2 passes of ECAP processing and then started decreasing with further increase in the number of ECAP passes, even though the grain size continued to decrease in all the successive ECAP passes. However, the strength and hardness values still remained quite high when compared to the initial condition. This behavior was found to be correlated with texture modification in the material as a result of ECAP processing.

  16. Influence of chemical liquids on the fatigue crack growth of the AZ31 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Wang, Zhang-Zhong; He, Xian-Cong; Bai, Yun-Qiang; Ba, Zhi-Xin; Dai, Yu-Ming; Zhou, Heng-Zhi

    2012-03-01

    The fatigue crack growth behavior of an AZ31 magnesium alloy was investigated by comparing the effect of zirconate and phosphate chemical liquids. The morphology, components, and phase compositions of the chemical depositions at the fatigue crack tip were analyzed by employing scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and X-ray diffraction (XRD), respectively. For samples with and without the chemical liquids, their stress-intensity factor values at the fatigue crack tip were compared by using a stress-strain gauge. The results demonstrated that a zirconate film (Zr x O y ·Zn x O y ) and a phosphate film (Zn3(PO4)2·4H2O and MgZnP2O7) could be formed on the fatigue crack-surface at the fatigue crack tip. The stress distribution was changed because of the chemical depositions and the causticity of the chemical liquids. This could decrease the stress-intensity factor value and thus effectively cause fatigue crack closure, which reduces the fatigue crack growth rate. Moreover, it was found that the fatigue crack closure effect of zirconates was more positive than that of phosphates.

  17. Degradation behaviors of surface modified magnesium alloy wires in different simulated physiological environments

    NASA Astrophysics Data System (ADS)

    Li, Xuan; Shi, Chao; Bai, Jing; Guo, Chao; Xue, Feng; Lin, Ping-Hua; Chu, Cheng-Lin

    2014-09-01

    The degradation behaviors of the novel high-strength AZ31B magnesium alloy wires after surface modification using micro-arc-oxidization (MAO) and subsequently sealing with poly-L-lactic acid (PLLA) in different simulated physiological environments were investigated. The results show the surface MAO micropores could be physically sealed by PLLA, thus forming an effective protection to corrosion resistance for the wires. In simulated gastric fluid (SGF) at a low pH value (1.5 or 2.5), the treated wires have a high degradation rate with a rapid decrease of mass, diameter, mechanical properties and a significant increase of pH value of the immersion fluid. However, surface modification could effectively reduce the degradation rate of the treated wires in SGF with a pH value above 4.0. For the treated wires in simulated intestinal fluid at pH = 8.5, their strength retention ability is higher than that in strong acidic SGF. And the loss rate of mass is faster than that of diameter, while the pH value of the immersion fluid decreases. It should be noted that the modified wires in simulated body environment have the best strength retention ability. The wires show the different degradation behaviors indicating their different degradation mechanisms, which are also proposed in this work.

  18. Investigation of Microstructure and Mechanical Properties of ECAP-Processed AM Series Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Gopi, K. R.; Nayaka, H. Shivananda; Sahu, Sandeep

    2016-07-01

    Magnesium alloy Mg-Al-Mn (AM70) was processed by equal channel angular pressing (ECAP) at 275 °C for up to 4 passes in order to produce ultrafine-grained microstructure and improve its mechanical properties. ECAP-processed samples were characterized for microstructural analysis using optical microscopy, scanning electron microscopy, and transmission electron microscopy. Microstructural analysis showed that, with an increase in the number of ECAP passes, grains refined and grain size reduced from an average of 45 to 1 µm. Electron backscatter diffraction analysis showed the transition from low angle grain boundaries to high angle grain boundaries in ECAP 4 pass sample as compared to as-cast sample. The strength and hardness values an showed increasing trend for the initial 2 passes of ECAP processing and then started decreasing with further increase in the number of ECAP passes, even though the grain size continued to decrease in all the successive ECAP passes. However, the strength and hardness values still remained quite high when compared to the initial condition. This behavior was found to be correlated with texture modification in the material as a result of ECAP processing.

  19. Effects of CH3OH Addition on Plasma Electrolytic Oxidation of AZ31 Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    He, Yongyi; Chen, Li; Yan, Zongcheng; Zhang, Yalei

    2015-09-01

    Plasma electrolytic oxidation (PEO) films on AZ31 magnesium alloys were prepared in alkaline silicate electrolytes (base electrolyte) with the addition of different volume concentrations of CH3OH, which was used to adjust the thickness of the vapor sheath. The compositions, morphologies, and thicknesses of ceramic layers formed with different CH3OH concentrations were determined via X-ray diffraction (XRD), energy-dispersive spectroscopy (EDS), and scanning electron microscopy (SEM). Corrosion behavior of the oxide films was evaluated in 3.5 wt.% NaCl solution using potentiodynamic polarization tests. PEO coatings mainly comprised Mg, MgO, and Mg2SiO4. The addition of CH3OH in base electrolytes affected the thickness, pores diameter, and Mg2SiO4 content in the films. The films formed in the electrolyte containing 12% CH3OH exhibited the highest thickness. The coatings formed in the electrolyte containing different concentrations of CH3OH exhibited similar corrosion resistance. The energy consumption of PEO markedly decreased upon the addition of CH3OH to the electrolytes. The result is helpful for energy saving in the PEO process. supported by National Natural Science Foundation of China (No. 21376088), the Project of Production, Education and Research, Guangdong Province and Ministry of Education (Nos. 2012B09100063, 2012A090300015), and Guangzhou Science and Technology Plan Projects of China (No. 2014Y2-00042)

  20. Spectroscopic study of plasma during electrolytic oxidation of magnesium-aluminium alloys

    NASA Astrophysics Data System (ADS)

    Jovović, J.

    2014-12-01

    Plasma during Electrolytic Oxidation (PEO) of magnesium-aluminium alloys is studied in this work by means of Optical Emission Spectroscopy (OES). Spectral line shapes of the Hβ, Al II 704.21 nm and Mg II 448.11 nm line are analyzed to measure plasma electron number density Ne. From the Hβ line profile, two PEO processes characterized by relatively low electron number densities Ne ≈ 1015 cm-3 and Ne ≈ 2 × 1016 cm-3 were discovered while the shape and shift of Al II and Mg II lines revealed the third process characterized by large electron density Ne = (1-2) × 1017 cm-3. Low Ne processes, related with breakdown in gas bubbles and on oxide surface, are not influenced by anode material or electrolyte composition. The ejection of evaporated anode material through oxide layer is designated here as third PEO process. Using the Boltzmann plot technique, electron temperature of 4000 K and 33000 K is determined from relative intensities of Mg I and O II lines, respectively. Several difficulties in the analysis of spectral line shapes are met during this study and the ways to overcome some of the obstacles are demonstrated.

  1. Effect of degassing parameters on the microstructure and properties of nanocrystalline magnesium alloys in spark plasma sintering

    NASA Astrophysics Data System (ADS)

    Koo, Seong Mo; Kim, Ka Ram; Yang, Yong Suk; Kim, Hye Sung; Hwang, Dae Youn

    2016-08-01

    The spark plasma sintering (SPS) method is advantageous for sintering metallic powders due to its ability to produce a sample with fine microstructure without defects and pores even at lower temperature and within a shorter time than that produced by conventional sintering process. It is reported that a degassing treatment prior to sintering by using the SPS method was reported to be a critical step for removing particle-particle boundaries (PBs) effectively. In spite of much research on sintering processes for Mg alloys by using the SPS method, systematic studies on the effect of degassing parameters such as the degree of vacuum, degassing pressure and degassing time, on the microstructural changes and the mechanical properties are lacking. In this study, the microstructural evolution and the mechanical properties of monocrystalline Mg-6% Al alloys were investigated to determine the degassing parameters prior to sintering to remove PBs completely and to obtain a magnesium alloy having high strength and high ductility.

  2. Effect of Gas Pores on Mechanical Properties of High-Pressure Die-Casting AM50 Magnesium Alloy.

    PubMed

    Jiang, Wei; Cao, Zhanyi; Liu, Liping; Jiang, Bo

    2016-08-01

    High-pressure die-casting (HPDC) AM50 tensile specimens were used to investigate characteristics of gas pores and its effect on mechanical properties of HPDC AM50 magnesium alloy. Combining microstructure morphology gained from optical microscopy, scanning electron microscopy (SEM), and three-dimensional (3D) reconstruction with the experimental data from uniaxial tensile testing, we pursued the relationship between gas pores and the mechanical properties of HPDC AM50 Mg alloy. Results indicate that comparing with 3D reconstruction models, 2D images like optical metallography images and SEM images have one-sidedness. Furthermore, the size and maximum areal fraction of gas pores have negative effects on the mechanical properties of HPDC AM50 Mg alloy. With increase of the maximum size of gas pores in the specimen, the ultimate tensile strength (UTS) and elongation decrease. In addition, with the maximum areal fraction becoming larger, both the UTS and elongation decrease linearly.

  3. Influence of Tension-Compression Asymmetry on the Mechanical Behavior of AZ31B Magnesium Alloy Sheets in Bending

    NASA Astrophysics Data System (ADS)

    Zhou, Ping; Beeh, Elmar; Friedrich, Horst E.

    2016-03-01

    Magnesium alloys are promising materials for lightweight design in the automotive industry due to their high strength-to-mass ratio. This study aims to study the influence of tension-compression asymmetry on the radius of curvature and energy absorption capacity of AZ31B-O magnesium alloy sheets in bending. The mechanical properties were characterized using tension, compression, and three-point bending tests. The material exhibits significant tension-compression asymmetry in terms of strength and strain hardening rate due to extension twinning in compression. The compressive yield strength is much lower than the tensile yield strength, while the strain hardening rate is much higher in compression. Furthermore, the tension-compression asymmetry in terms of r value (Lankford value) was also observed. The r value in tension is much higher than that in compression. The bending results indicate that the AZ31B-O sheet can outperform steel and aluminum sheets in terms of specific energy absorption in bending mainly due to its low density. In addition, the AZ31B-O sheet was deformed with a larger radius of curvature than the steel and aluminum sheets, which brings a benefit to energy absorption capacity. Finally, finite element simulation for three-point bending was performed using LS-DYNA and the results confirmed that the larger radius of curvature of a magnesium specimen is mainly attributed to the high strain hardening rate in compression.

  4. Quantitative Analysis of Composition Change in AZ31 Magnesium Alloy Using CF-LIBS After Laser Material Processing

    NASA Astrophysics Data System (ADS)

    Zhu, Dehua; Cao, Yu; Zhong, Rong; Chen, Xiaojing

    2015-11-01

    The concentration of elements in molten metal of AZ31 magnesium alloy after long pulsed Nd:YAG laser processing was quantitatively analyzed by using calibration-free laser-induced breakdown spectroscopy (CF-LIBS). The composition change in AZ31 magnesium alloy under different laser pulse width was also investigated. The experimental results showed that CF-LIBS can obtain satisfactory quantitative or semi-quantitative results for matrix or major elements, while only qualitative analysis was possible for minor or trace elements. Moreover, it is found that the chemical composition of molten metal will change after laser processing. The concentration of magnesium in molten metal is lower than that present in the base metal. The Mg loss increases with an increase of pulse width in the laser processing. This result shows that the selective vaporization of different elements is affected by the pulse width during laser processing. supported by National Natural Science Foundation of China (Nos. 61405147, 51375348) and the Scientific Research Fund of Zhejiang Provincial Education Department, China (No. Y201430387)

  5. Tailoring the degradation and biological response of a magnesium-strontium alloy for potential bone substitute application.

    PubMed

    Han, Junjie; Wan, Peng; Ge, Ye; Fan, Xinmin; Tan, Lili; Li, Jianjun; Yang, Ke

    2016-01-01

    Bone defects are very challenging in orthopedic practice. There are many practical and clinical shortcomings in the repair of the defect by using autografts, allografts or xenografts, which continue to motivate the search for better alternatives. The ideal bone grafts should provide mechanical support, fill osseous voids and enhance the bone healing. Biodegradable magnesium-strontium (Mg-Sr) alloys demonstrate good biocompatibility and osteoconductive properties, which are promising biomaterials for bone substitutes. The aim of this study was to evaluate and pair the degradation of Mg-Sr alloys for grafting with their clinical demands. The microstructure and performance of Mg-Sr alloys, in vitro degradation and biological properties including in vitro cytocompatibility and in vivo implantation were investigated. The results showed that the as-cast Mg-Sr alloy exhibited a rapid degradation rate compared with the as-extruded alloy due to the intergranular distribution of the second phase and micro-galvanic corrosion. However, the initial degradation could be tailored by the coating protection, which was proved to be cytocompatible and also suitable for bone repair observed by in vivo implantation. The integrated fracture calluses were formed and bridged the fracture gap without gas bubble accumulation, meanwhile the substitutes simultaneously degraded. In conclusion, the as-cast Mg-Sr alloy with coating is potential to be used for bone substitute alternative. PMID:26478374

  6. Improved stress corrosion cracking resistance of a novel biodegradable EW62 magnesium alloy by rapid solidification, in simulated electrolytes.

    PubMed

    Hakimi, O; Aghion, E; Goldman, J

    2015-06-01

    The high corrosion rate of magnesium (Mg) and Mg-alloys precludes their widespread acceptance as implantable biomaterials. Here, we investigated the potential for rapid solidification (RS) to increase the stress corrosion cracking (SCC) resistance of a novel Mg alloy, Mg-6%Nd-2%Y-0.5%Zr (EW62), in comparison to its conventionally cast (CC) counterpart. RS ribbons were extrusion consolidated in order to generate bioimplant-relevant geometries for testing and practical use. Microstructural characteristics were examined by SEM. Corrosion rates were calculated based upon hydrogen evolution during immersion testing. The surface layer of the tested alloys was analyzed by X-ray photoelectron spectroscopy (XPS). Stress corrosion resistance was assessed by slow strain rate testing and fractography. The results indicate that the corrosion resistance of the RS alloy is significantly improved relative to the CC alloy due to a supersaturated Nd enrichment that increases the Nd2O3 content in the external oxide layer, as well as a more homogeneous structure and reduced grain size. These improvements contributed to the reduced formation of hydrogen gas and hydrogen embrittlement, which reduced the SCC sensitivity relative to the CC alloy. Therefore, EW62 in the form of a rapidly solidified extruded structure may serve as a biodegradable implant for biomedical applications. PMID:25842129

  7. Improved stress corrosion cracking resistance of a novel biodegradable EW62 magnesium alloy by rapid solidification, in simulated electrolytes.

    PubMed

    Hakimi, O; Aghion, E; Goldman, J

    2015-06-01

    The high corrosion rate of magnesium (Mg) and Mg-alloys precludes their widespread acceptance as implantable biomaterials. Here, we investigated the potential for rapid solidification (RS) to increase the stress corrosion cracking (SCC) resistance of a novel Mg alloy, Mg-6%Nd-2%Y-0.5%Zr (EW62), in comparison to its conventionally cast (CC) counterpart. RS ribbons were extrusion consolidated in order to generate bioimplant-relevant geometries for testing and practical use. Microstructural characteristics were examined by SEM. Corrosion rates were calculated based upon hydrogen evolution during immersion testing. The surface layer of the tested alloys was analyzed by X-ray photoelectron spectroscopy (XPS). Stress corrosion resistance was assessed by slow strain rate testing and fractography. The results indicate that the corrosion resistance of the RS alloy is significantly improved relative to the CC alloy due to a supersaturated Nd enrichment that increases the Nd2O3 content in the external oxide layer, as well as a more homogeneous structure and reduced grain size. These improvements contributed to the reduced formation of hydrogen gas and hydrogen embrittlement, which reduced the SCC sensitivity relative to the CC alloy. Therefore, EW62 in the form of a rapidly solidified extruded structure may serve as a biodegradable implant for biomedical applications.

  8. Biocorrosion and osteoconductivity of PCL/nHAp composite porous film-based coating of magnesium alloy

    NASA Astrophysics Data System (ADS)

    Abdal-hay, Abdalla; Amna, Touseef; Lim, Jae Kyoo

    2013-04-01

    The present study was aimed at designing a novel porous hydroxyapatite/poly(ɛ-caprolactone) (nHAp/PCL) hybrid nanocomposite matrix on a magnesium substrate with high and low porosity. The coated samples were prepared using a dip-coating technique in order to enhance the bioactivity and biocompatibility of the implant and to control the degradation rate of magnesium alloys. The mechanical and biocompatible properties of the coated and uncoated samples were investigated and an in vitro test for corrosion was conducted by electrochemical polarization and measurement of weight loss. The corrosion test results demonstrated that both the pristine PCL and nHAp/PCL composites showed good corrosion resistance in SBF. However, during the extended incubation time, the composite coatings exhibited more uniform and superior resistance to corrosion attack than pristine PCL, and were able to survive severe localized corrosion in physiological solution. Furthermore, the bioactivity of the composite film was determined by the rapid formation of uniform CaP nanoparticles on the sample surfaces during immersion in SBF. The mechanical integrity of the composite coatings displayed better performance (˜34% higher) than the uncoated samples. Finally, our results suggest that the nHAp incorporated with novel PCL composite membranes on magnesium substrates may serve as an excellent 3-D platform for cell attachment, proliferation, migration, and growth in bone tissue. This novel as-synthesized nHAp/PCL membrane on magnesium implants could be used as a potential material for orthopedic applications in the future.

  9. Thermoelectric properties of Mg2Si-based compounds synthesized partially using magnesium alloy

    NASA Astrophysics Data System (ADS)

    Itoh, Takashi; Hagio, Kento

    2012-06-01

    Mg2Si compounds are promising eco-friendly thermoelectric materials because both constituent elements of Mg and Si have no toxicity and exist richly in earth crust. We have a plan to use the compounds in the applications that convert waste heat in the temperature range (600-900 K) into electric power. However, the thermoelectric performance of the compounds has not yet reached to the practical use level. In addition, the compounds don't have durability in the thermoelectric performance under atmospheric circumstances in the temperature range of 750-900 K. These issues have to be solved for the practical use. In our previous work, we obtained knowledge that Al doping in Mg2Si lower the electrical resistivity and improved the thermoelectric performance. We newly attempted to use a magnesium alloy (AZ61) that includes the main three elements of aluminum (5.8-7.2 wt%), zinc (0.4-1.5 wt%) and manganese (0.15-0.35 wt%) in order to synthesize the Mg2Si-based compounds. The Mg2Si-based compound powders were synthesized from the mixture of silicon powder, AZ61 chips and Mg powder by the liquid-solid phase reaction method. The compound powders were sintered by the pulse discharge sintering method. The influence of mixing ratio of two metals of AZ61 and pure Mg on the thermoelectric properties was investigated. Addition of AZ61 greatly decreased the electrical resistivity as well as Al-doped Mg2Si and the thermoelectric performance had improved most in the 50wt%AZ61 sample.

  10. Effects of Sn Addition on the Microstructures and Mechanical Properties of Mg-6Zn-3Cu- xSn Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Zhang, Tao; Shen, Jun; Sang, Jia-Xin; Li, Yang; He, Pei-Pei

    2015-08-01

    In this paper, Mg-6Zn-3Cu- xSn (ZC63- xSn) magnesium alloys with different Sn contents (0, 1, 2, 4 wt pct) were fabricated and subjected to different heat treatments. The microstructures and mechanical properties of the obtained ZC63- xSn samples were investigated by optical microscopy, X-ray diffraction, scanning electron microscopy, Vickers hardness testing, and tensile testing. It was found that the As-cast Mg-6Zn-3Cu (ZC63) magnesium alloy mainly contained α-Mg grains and Mg(Zn,Cu) particles. Sn dissolved in α-Mg grains when Sn content was below 2 wt pct while Mg2Sn phase forms in the case of Sn content was above 4 wt pct. Addition of Sn refined both α-Mg grains and Mg(Zn,Cu) particles, and increased the volume fraction of Mg(Zn,Cu) particles. Compared with the Sn-free alloy, the microhardness of Sn-containing alloys increased greatly and that of As-extrude ZC63-4Sn sample achieved the highest value. The strength of ZC63 magnesium alloy was significantly enhanced because of Sn addition, which was attributed to grain refinement strengthening, solid solution strengthening, and precipitation strengthening. Furthermore, the ultimate yield stress, yield strength, and elongation of ZC63- xSn magnesium alloys were increased owing to the deceasing grain size induced by extrusion process.

  11. On the Possibility of using Alluminium-Magnesium Alloys with Improved Mechanical Characteristics for Body Elements of Zenit-2S Launch Vehicle Propellant Tanks

    NASA Astrophysics Data System (ADS)

    Sitalo, V.; Lytvyshko, T.

    2002-01-01

    Yuzhnoye SDO developed several generations of launch vehicles and spacecraft that are characterized by weight perfection, optimal cost, accuracy of output geometrical characteristics, stable strength characteristics, high tightness. The main structural material of launch vehicles are thermally welded non-strengthened aluminium- magnesium alloys. The aluminium-magnesium alloys in the annealed state have insufficiently high strength characteristics. Considerable increase of yield strength of sheets and plates can be reached by cold working but in this case, plasticity reduces. An effective way to improve strength of aluminium-magnesium alloys is their alloying with scandium. The alloying with scandium leads to modification of the structure of ingots (size reduction of cast grain) and formation of supersaturated solid solutions of scandium and aluminium during crystallization. During subsequent heatings (annealing of the ingots, heating for deformation) the solid solution disintegrates with the formation of disperse particles of Al3Sc type, that cause great strengthening of the alloy. High degree of dispersion and density of distribution in the matrix of secondary Al3Sc particles contribute to the considerable increase of the temperature of recrystallization of deformed intermediate products and to the formation of stable non-recrystallized structure. The alloying of alluminium-magnesium alloys with scandium increases their strength and operational characteristics, preserves their technological and corrosion properties, improves weldability. The alloys can be used within the temperature limits ­196-/+150 0C. The experimental structures of propellant tanks made of alluminium-magnesium alloys with scandium have been manufactured and tested. It was ascertained that the propellant tanks have higher margin of safety during loading with internal pressure and higher stability factor of the shrouds during loading with axial compression force which is caused by higher value

  12. Effects of Variations in Salt-Spray Conditions on the Corrosion Mechanisms of an AE44 Magnesium Alloy

    DOE PAGESBeta

    Martin, Holly J.; Horstemeyer, M. F.; Wang, Paul T.

    2010-01-01

    The understanding of how corrosion affects magnesium alloys is of utmost importance as the automotive and aerospace industries have become interested in the use of these lightweight alloys. However, the standardized salt-spray test does not produce adequate corrosion results when compared with field data, due to the lack of multiple exposure environments. This research explored four test combinations through three sets of cycles to determine how the corrosion mechanisms of pitting, intergranular corrosion, and general corrosion were affected by the environment. Of the four test combinations, Humidity-Drying was the least corrosive, while the most corrosive test condition was Salt Spray-Humidity-Drying.more » The differences in corrosivity of the test conditions are due to the various reactions needed to cause corrosion, including the presence of chloride ions to cause pit nucleation, the presence of humidity to cause galvanic corrosion, and the drying phase which trapped chloride ions beneath the corrosion by-products.« less

  13. Mussel-inspired functionalization of PEO/PCL composite coating on a biodegradable AZ31 magnesium alloy.

    PubMed

    Tian, Peng; Xu, Demin; Liu, Xuanyong

    2016-05-01

    The rapid degradation of magnesium-based implants in physiological environments in vivo not only will quickly deteriorate their mechanical strengths but will also lead to a severe change of the micro-environment around the implants, which may cause the final failure of magnesium-based implants. In this work, a polycaprolactone (PCL) layer was prepared to seal the plasma electrolytic oxidization coating (PEO) to form a PEO/PCL composite coating on a biodegradable AZ31 magnesium alloy, followed by further surface functionalization with polydopamine. The in vitro degradation behaviors of the bare AZ31 alloy and coated samples were evaluated in a simulated body fluid (SBF) using the potentiodynamic polarization curve test and the static immersion test. The bioactivity of the samples was investigated using the SBF soaking test. The cytocompatibility of all samples was evaluated using the cytotoxicity test and analysis of the adhesion and proliferation of osteoblast cells (MC3T3-E1) directly cultivated on the sample surface. The results showed that the PCL layer successfully sealed the pores of the PEO coating, and then the polydopamine layer formed on its surface. The in vitro degradation tests showed that the PEO/PCL composite coating improved the corrosion resistance of the AZ31 alloy in SBF with a more positive corrosion potential and a lower corrosion current density. Due to the protection of the PEO/PCL composite coating, the surrounding environment showed nearly no influence on the degradation of the coated sample, which led to no obvious local alkalization and hydrogen evolution. Moreover, compared with the AZ31 alloy and PEO coating, the PEO/PCL composite coating was more suitable for cell adhesion and proliferation. After further surface functionalization by polydopamine, the corrosion resistance of the composite coating was maintained, while its bioactivity was significantly enhanced with a large amount of hydroxyapatite (HA) formed on its surface after

  14. Mussel-inspired functionalization of PEO/PCL composite coating on a biodegradable AZ31 magnesium alloy.

    PubMed

    Tian, Peng; Xu, Demin; Liu, Xuanyong

    2016-05-01

    The rapid degradation of magnesium-based implants in physiological environments in vivo not only will quickly deteriorate their mechanical strengths but will also lead to a severe change of the micro-environment around the implants, which may cause the final failure of magnesium-based implants. In this work, a polycaprolactone (PCL) layer was prepared to seal the plasma electrolytic oxidization coating (PEO) to form a PEO/PCL composite coating on a biodegradable AZ31 magnesium alloy, followed by further surface functionalization with polydopamine. The in vitro degradation behaviors of the bare AZ31 alloy and coated samples were evaluated in a simulated body fluid (SBF) using the potentiodynamic polarization curve test and the static immersion test. The bioactivity of the samples was investigated using the SBF soaking test. The cytocompatibility of all samples was evaluated using the cytotoxicity test and analysis of the adhesion and proliferation of osteoblast cells (MC3T3-E1) directly cultivated on the sample surface. The results showed that the PCL layer successfully sealed the pores of the PEO coating, and then the polydopamine layer formed on its surface. The in vitro degradation tests showed that the PEO/PCL composite coating improved the corrosion resistance of the AZ31 alloy in SBF with a more positive corrosion potential and a lower corrosion current density. Due to the protection of the PEO/PCL composite coating, the surrounding environment showed nearly no influence on the degradation of the coated sample, which led to no obvious local alkalization and hydrogen evolution. Moreover, compared with the AZ31 alloy and PEO coating, the PEO/PCL composite coating was more suitable for cell adhesion and proliferation. After further surface functionalization by polydopamine, the corrosion resistance of the composite coating was maintained, while its bioactivity was significantly enhanced with a large amount of hydroxyapatite (HA) formed on its surface after

  15. Dynamic behavior and constitutive modeling of magnesium alloys AZ91D and AZ31B under high strain rate compressive loading

    NASA Astrophysics Data System (ADS)

    Xiao, Jing; Ahmad, Iram Raza; Shu, D. W.

    2014-03-01

    The dynamic stress-strain characteristics of magnesium alloys have not been sufficiently studied experimentally. Thus, the present work investigated compressive dynamic stress-strain characteristics of two representative magnesium alloys: AZ91D and AZ31B at high strain rates and elevated temperatures. In order to use the stress-strain characteristics in numerical simulations to predict the impact response of components, the stress-strain characteristics must be modeled. The most common approach is to use accepted constitutive laws. The results from the experimental study of the response of magnesium alloys AZ91D and AZ31B under dynamic compressive loading, at different strain rates and elevated temperatures are presented here. Johnson-Cook model was used to best fit the experimental data. The material parameters required by the model were obtained and the resultant stress-strain curves of the two alloys for each testing condition were plotted. It is found that the dynamic stress-strain relationship of both magnesium alloys are strain rate and temperature dependent and can be described reasonably well at high strain rates and room temperature by Johnson-Cook model except at very low strains. This might be due to the fact that the strain rate is not strictly constant in the early stage of deformation.

  16. Magnesium industry overview

    SciTech Connect

    Clow, B.B.

    1996-10-01

    Magnesium products provide an excellent strength-to-weight ratio, good fatigue strength, high impact strength, good corrosion resistance, high-speed machinability, and good thermal and electrical conductivities. As a result, applications are expanding in almost every industry. Dozens of automotive components are now made of magnesium, including steering wheels, valve covers, and seat frames. Magnesium alloys are also used in computer housings, in-line roller skates, golf clubs, tennis racquets, and baseball bats. Good strength and stiffness at both room and elevated temperatures make magnesium alloys especially valuable for aerospace applications. This article presents an overview of magnesium technology, world production, increasing demand, and recycling.

  17. Mesoscale Modeling and Validation of Texture Evolution during Asymmetric Rooling and Static Recrystallization of Magnesium Alloy AZ31B

    SciTech Connect

    Radhakrishnan, Balasubramaniam; Gorti, Sarma B; Stoica, Grigoreta M; Muralidharan, Govindarajan; Stoica, Alexandru Dan; Wang, Xun-Li; Specht, Eliot D; Kenik, Edward A; Muth, Thomas R

    2012-01-01

    The focus of the present research is to develop an integrated deformation and recrystallization model for magnesium alloys at the microstructural length scale. It is known that in magnesium alloys nucleation of recrystallized grains occurs at various microstructural inhomogeneities such as twins and localized deformation bands. However, there is a need to develop models that can predict the evolution of the grain structure and texture developed during recrystallization and grain growth, especially when the deformation process follows a complicated deformation path such as in asymmetric rolling. The deformation model is based on a crystal plasticity approach implemented at the length scale of the microstructure that includes deformation mechanisms based on dislocation slip and twinning. The recrystallization simulation is based on a Monte Carlo technique that operates on the output of the deformation simulations. The nucleation criterion during recrystallization is based on the local stored energy and the Monte Carlo technique is used to simulate the growth of the nuclei due to local stored energy differences and curvature. The model predictions are compared with experimental data obtained through electron backscatter analysis and neutron diffraction.

  18. Effect of cw-CO2 laser surface treatment on structure and properties of AZ91 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Iwaszko, Józef; Strzelecka, Monika

    2016-06-01

    In the study, samples of AZ91 magnesium alloy were subjected to a surface remelting treatment by means of a continuous wave (cw) CO2 laser. The scope of the investigation included both macro- and microstructural examination, hardness measurements, and wear resistance tests. The investigation has shown that remelting treatment leads to a strong refinement of structure in the surface layer and a more even distribution of phases. Fine α-phase dendrites have been observed to dominate in the remelting zone. The dendritic arm spacing in the laser treated surface was in the range of 1-2.5 μm. The structural changes triggered by remelting have contributed to an increase in the hardness and the wear resistance of AZ91 alloy. The microhardness of the remelted zone has increased to 71-93 HV0.05 for single-strip remelting and to 84-107 HV0.05 for multi-strip remelting in comparison with about ~60 HV0.05 for untreated alloy. The friction coefficient has decreased from 0.375 for material w/o treatment to 0.311 for remelted material. SEM investigations of samples after tribological tests have revealed the presence of parallel grooves proving the occurrence of microploughing and micro cutting of the material during the tribological testing. The results of the conducted investigation have indicated a beneficial influence of the cw-CO2 laser remelting treatment on the structure and properties of AZ91 alloy.

  19. Surface coating from phosphonate ionic liquid electrolyte for the enhancement of the tribological performance of magnesium alloy.

    PubMed

    Jiménez, Ana Eva; Rossi, Antonella; Fantauzzi, Marzia; Espinosa, Tulia; Arias-Pardilla, Joaquin; Martínez-Nicolás, Ginés; Bermúdez, María-Dolores

    2015-05-20

    A chronoamperometric method has been applied for the growth of a surface coating on AZ31B magnesium alloy, using the imidazolium alkylphosphonate room-temperature ionic liquid 1-ethyl-3-methylimidazolium ethylphosphonate ([EMIM][EtPO3H]) as electrolyte. A surface coating layer is obtained after 4 h under a constant voltage bias of -0.8 V with respect to the standard electrode. The coating nucleation and growth process correlates well with a 3D progressive mechanism. X-ray photoelectron spectrometry (XPS) analysis of [EMIM][EtPO3H] shows new P 2p and O 1s peaks after its use as electrolyte, as a consequence of reaction between the phosphonate anion and the magnesium substrate. Angle-resolved XPS (ARXPS) analysis of [EMIM][EtPO3H] did not show any change in the composition of the surface before and after chronoamperometry, since the sampling depth (1.5 nm at the highest emission angle) is larger than the cation and anion sizes (ca. 7 and 5 Å, respectively). Characterization of the coating was made by scanning electron microscopy (SEM), focussed ion beam SEM, energy dispersive X-ray spectroscopy, XPS, and ARXPS. FIB-SEM shows that the coating presents a mean thickness of 374 (±36) nm and contains magnesium and aluminum phosphates. Linear reciprocating tribological tests under variable load show that the presence of the coating can reduce friction coefficients of the coated AZ31B against steel up to 32% and wear rates up to 90%, with respect to the uncoated alloy.

  20. In vivo assessment of the host reactions to the biodegradation of the two novel magnesium alloys ZEK100 and AX30 in an animal model

    PubMed Central

    2012-01-01

    Background Most studies on biodegradable magnesium implants published recently use magnesium-calcium-alloys or magnesium-aluminum-rare earth-alloys. However, since rare earths are a mixture of elements and their toxicity is unclear, a reduced content of rare earths is favorable. The present study assesses the in vivo biocompatibility of two new magnesium alloys which have a reduced content (ZEK100) or contain no rare earths at all (AX30). Methods 24 rabbits were randomized into 4 groups (AX30 or ZEK100, 3 or 6 months, respectively) and cylindrical pins were inserted in their tibiae. To assess the biodegradation μCT scans and histological examinations were performed. Results The μCT scans showed that until month three ZEK100 degrades faster than AX30, but this difference is leveled out after 6 months. Histology revealed that both materials induce adverse host reactions and high numbers of osteoclasts in the recipient bone. The mineral apposition rates of both materials groups were high. Conclusions Both alloys display favorable degradation characteristics, but they induce adverse host reactions, namely an osteoclast-driven resorption of bone and a subsequent periosteal formation of new bone. Therefore, the biocompatibility of ZEK100 and AX30 is questionable and further studies, which should focus on the interactions on cellular level, are needed. PMID:22429539

  1. Microstructure and corrosion behavior of die-cast AM60B magnesium alloys in a complex salt solution. A slow positron beam study

    SciTech Connect

    Liu, Y. F.; Yang, W.; Qin, Q. L.; Wen, W.; Zhai, T.; Yu, B.; Liu, D. Y.; Luo, A.; Song, GuangLing

    2013-12-15

    The microstructure and corrosion behavior of high pressure die-cast (HPDC) and super vacuum die-cast (SVDC) AM60B magnesium alloys were investigated in a complex salt solution using slow positron beam technique and potentiodynamic polarization tests. The experiments revealed that a CaCO3 film was formed on the surface of the alloys and that the rate of CaCO3 formation for the SVDC alloy with immersion time was slower than that of the HPDC alloy. The larger volume fraction of b-phase in the skin layer of the SVDC alloy than that of the HPDC alloy was responsible for the better corrosion resistance.

  2. In Vitro Analysis of Electrophoretic Deposited Fluoridated Hydroxyapatite Coating on Micro-arc Oxidized AZ91 Magnesium Alloy for Biomaterials Applications

    NASA Astrophysics Data System (ADS)

    Razavi, Mehdi; Fathi, Mohammadhossein; Savabi, Omid; Vashaee, Daryoosh; Tayebi, Lobat

    2015-03-01

    Magnesium (Mg) alloys have been recently introduced as a biodegradable implant for orthopedic applications. However, their fast corrosion, low bioactivity, and mechanical integrity have limited their clinical applications. The main aim of this research was to improve such properties of the AZ91 Mg alloy through surface modifications. For this purpose, nanostructured fluoridated hydroxyapatite (FHA) was coated on AZ91 Mg alloy by micro-arc oxidation and electrophoretic deposition method. The coated alloy was characterized through scanning electron microscopy, transmission electron microscopy, X-ray diffraction, in vitro corrosion tests, mechanical tests, and cytocompatibility evaluation. The results confirmed the improvement of the corrosion resistance, in vitro bioactivity, mechanical integrity, and the cytocompatibility of the coated Mg alloy. Therefore, the nanostructured FHA coating can offer a promising way to improve the properties of the Mg alloy for orthopedic applications.

  3. Fluoride ions as modifiers of the oxide layer produced by plasma electrolytic oxidation on AZ91D magnesium alloy

    NASA Astrophysics Data System (ADS)

    Kazanski, Barbara; Kossenko, Alexey; Zinigrad, Michael; Lugovskoy, Alex

    2013-12-01

    Plasma electrolytic oxidation (PEO) is a powerful technique allowing hardening and corrosion protection of valve metals due to formation of an oxide layer on the metal surface. PEO produces much thicker oxide layers as compared to anodizing, which is of critical importance for many technological applications. The present research investigated the influence of the fluoride ion concentration on the composition, structure and morphology of PEO layers on the magnesium alloy AZ91D. The obtained oxide layers were characterized with XRD, SEM, EDS and tested for corrosion resistance by linear sweep voltammetry in 3.5% NaCl medium. During this investigation it was found that KF addition produces significant changes in the structure and properties of the oxide layers. Fluorine was detected as an amorphous phase in the vicinity of the base metal for both alloys and plausible mechanism was suggested to explain these phenomena. Fluoride ions have pronounced catalytic activity and their presence considerably increases the thickness of the oxide layer. Depending on the process parameters, significant improvement of the corrosion stability of AZ91D alloy is achieved by the use of PEO.

  4. Formation of a Spinel Coating on AZ31 Magnesium Alloy by Plasma Electrolytic Oxidation

    NASA Astrophysics Data System (ADS)

    Sieber, Maximilian; Simchen, Frank; Scharf, Ingolf; Lampke, Thomas

    2016-03-01

    Plasma electrolytic oxidation (PEO) is a common means for the surface modification of light metals. However, PEO of magnesium substrates in dilute electrolytes generally leads to the formation of coatings consisting of unfavorable MgO magnesium oxide. By incorporation of electrolyte components, the phase constitution of the oxide coatings can be modified. Coatings consisting exclusively of MgAl2O4 magnesium-aluminum spinel are produced by PEO in an electrolyte containing hydroxide, aluminate, and phosphate anions. The hardness of the coatings is 3.5 GPa on Martens scale on average. Compared to the bare substrate, the coatings reduce the corrosion current density in dilute sodium chloride solution by approx. one order of magnitude and slightly shift the corrosion potential toward more noble values.

  5. A high-specific-strength and corrosion-resistant magnesium alloy.

    PubMed

    Xu, Wanqiang; Birbilis, Nick; Sha, Gang; Wang, Yu; Daniels, John E; Xiao, Yang; Ferry, Michael

    2015-12-01

    Ultra-lightweight alloys with high strength, ductility and corrosion resistance are desirable for applications in the automotive, aerospace, defence, biomedical, sporting and electronic goods sectors. Ductility and corrosion resistance are generally inversely correlated with strength, making it difficult to optimize all three simultaneously. Here we design an ultralow density (1.4 g cm(-3)) Mg-Li-based alloy that is strong, ductile, and more corrosion resistant than Mg-based alloys reported so far. The alloy is Li-rich and a solute nanostructure within a body-centred cubic matrix is achieved by a series of extrusion, heat-treatment and rolling processes. Corrosion resistance from the environment is believed to occur by a uniform lithium carbonate film in which surface coverage is much greater than in traditional hexagonal close-packed Mg-based alloys, explaining the superior corrosion resistance of the alloy. PMID:26480229

  6. Study on the microstructural evolution of AZ31 magnesium alloy in a vertical twin-roll casting process

    NASA Astrophysics Data System (ADS)

    Chen, Ming; Hu, Xiao-Dong; Han, Bing; Deng, Xiao-Hu; Ju, Dong-Ying

    2016-02-01

    Finite element method was employed to calculate the macroflow velocity and temperature distribution of the pool domain's biting zone in twin-roll casting. Macroanalysis results were inducted as boundary conditions into microanalysis. Phase field method (PFM) was adopted to investigate the microstructure evolution. Based on the Kim-Kim-Suzuki model, the effect of metal flow velocity was coupled on the solute gradient item, and the real physical parameters of AZ31 were inducted into the numerical calculation. We used the marker and cell method in the discrete element solution of microstructural pattern prediction of AZ31 magnesium alloys. The different flow velocity values that predicted the columnar dendrite evolution were discussed in detail. Numerical simulation results were also compared with the experiment analysis. The microstructure obtained by PFM agrees with the actual pattern observed via optical microscopy.

  7. Effect of current density on the microstructure and corrosion behaviour of plasma electrolytic oxidation treated AM50 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Bala Srinivasan, P.; Liang, J.; Blawert, C.; Störmer, M.; Dietzel, W.

    2009-01-01

    Plasma electrolytic oxidation (PEO) of an AM50 magnesium alloy was accomplished in a silicate-based electrolyte using a DC power source. Coatings were produced at three current densities, i.e. 15 mA cm -2, 75 mA cm -2, and 150 mA cm -2 and were characterised for thickness, roughness, microstructural morphology, phase composition, and corrosion resistance. Even though the 15 min treated coatings produced at higher current density levels were thicker, they showed poor corrosion resistance when compared to that of the coatings obtained at 15 mA cm -2. Short-term treatments (2 min and 5 min) at 150 mA cm -2 yielded coatings of thickness and corrosion resistance comparable to that of the low current density coatings. The superior corrosion resistance of the low thickness coatings is attributed to the better pore morphology and compactness of the layer.

  8. Influence of Applied Voltage and Film-Formation Time on Microstructure and Corrosion Resistance of Coatings Formed on Mg-Zn-Zr-Ca Bio-magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Yandong, Yu; Shuzhen, Kuang; Jie, Li

    2015-09-01

    The influence of applied voltage and film-formation time on the microstructure and corrosion resistance of coatings formed on a Mg-Zn-Zr-Ca novel bio-magnesium alloy has been investigated by micro-arc oxidation (MAO) treatment. Phase composition and microstructure of as-coated samples were analyzed by the x-ray diffraction, energy dispersive x-ray spectroscopy and scanning electron microscopy. And the porosity and average of micro-pore aperture of the surface on ceramic coatings were analyzed by general image software. Corrosion microstructure of as-coated samples was caught by a microscope digital camera. The long-term corrosion resistance of as-coated samples was tested in simulated body fluid for 30 days. The results showed that the milky white smooth ceramic coating formed on the Mg-Zn-Zr-Ca novel bio-magnesium alloy was a compound of MgO, Mg2SiO4 and MgSiO3, and its corrosion resistance was significantly improved compared with that of the magnesium substrate. In addition, when the MAO applied voltage were 450 V and 500 V and film-formation time were 9 min and 11 min, the surface micro-morphology and the corrosion resistance of as-coated samples were relatively improved. The results provided a theoretical foundation for the application of the Mg-Zn-Zr-Ca novel bio-magnesium alloy in biomedicine.

  9. Effect of magnesium content on the semi solid cast microstructure of hypereutectic aluminum-silicon alloys

    NASA Astrophysics Data System (ADS)

    Hekmat-Ardakan, Alireza

    2009-12-01

    A comprehensive study of microstructural evolution of A390 hypereutectic aluminum-silicon alloy (Al-17%Si-4.5%Cu-0.5%Mg) with addition of Mg contents up to 10% was carried out during semi solid metal processing as well as conventional casting. As a first step, the FACTSAGE thermodynamic databank and software was applied in order to investigate the phase diagram, the solidification behavior as well as the identification of the components that are formed during the solidification of A390 alloy with different Mg contents for equilibrium and non-equilibrium (Schiel) conditions. With higher Mg content between 4.2 - 7.2 %, the Mg2Si intermetallic phase is solidified in the eutectic network according to the ternary reaction together the primary silicon due to the binary reaction of Liq → Si + Mg2Si. However the primary silicon is still the first solidified phase in this critical Mg zone. For Mg contents greater than 7.2%, the Mg2Si solidifies first as a primary phase. In fact, the Mg2Si is solidified during the primary, the binary and the ternary reactions and can be observed in the microstructure as a eutectic phase and a pro-eutectic phase with different morphology. In the next stage, the experimental tests were carried out in order to verify the accuracy of the results obtained by the FACTSAGE software. The microstructures of the A390 and the 6 and 10 wt% Mg alloys were investigated using conventional casting and rheocasting (stir casting) processes with continuous cooling solidification. The results showed that, for both processes, the microstructure of the eutectic network for high Mg alloys, specifically the eutectic Si phase is modified compared to the eutectic Si in the microstructure of A390 alloy. However the alloys with 6% and 10% Mg have a similar eutectic morphology. The eutectic formation temperature was measured by placing the thermocouple into the melt for determination of the cooling curves. DSC (Differential Scanning Calorimeter) test were also carried

  10. Formation of intermetallic compound coating on magnesium AZ91 cast alloy

    NASA Astrophysics Data System (ADS)

    Zhu, Tianping; Gao, Wei

    2009-08-01

    This study describes an intermetallic compound coating formed on AZ91 Mg cast alloy. The Al sputtered on AZ91 cast alloy reacted with substrate during a short period of heat treatment at 435°C, resulting in the formation of a continuous intermetallic compound layer. The short period treatment has the advantage of minimizing the negative effect on the microstructure of substrate and the mechanical properties, comparing with the reported diffusion coatings. DSC measurement and examination on the cross-section of Al sputtered samples show that local melting occurred along the Al/substrate interface at the temperature range between 430~435°C. The formation mechanism of intermetallic compound coating is proposed in terms of the local melting at Al/substrate interface. The salt water immersion test showed significant improvement in corrosion resistance of the intermetallic compound coated AZ91 cast alloy compared with the as-cast alloys.

  11. Titanium and Magnesium Co-Alloyed Hematite Thin Films for Photoelectrochemical Water Splitting

    SciTech Connect

    Tang, H.; Yin, W. J.; Matin, M. A.; Wang, H.; Deutsch, T.; Al-Jassim, M. M.; Turner, J. A.; Yan, Y.

    2012-04-01

    Using a combination of density functional theory calculation and materials synthesis and characterization we examine the properties of charge-compensated Ti and Mg co-alloyed hematite thin films for the application of photoelectrochemical (PEC) water splitting. We find that the charge-compensated co-alloying results in the following effects: (1) It enhances the solubility of Mg and Ti, which leads to reduced electron effective mass and therefore increased electron mobility; (2) It tunes the carrier density and therefore allows the optimization of electrical conductivity; and (3) It reduces the density of charged defects and therefore reduces carrier recombination. As a result, the Ti and Mg co-alloyed hematite thin films exhibit improved water oxidation photocurrent magnitudes as compared to pure hematite thin films. Our results suggest that charge-compensated co-alloying is a plausible approach for engineering hematite for the application of PEC water splitting.

  12. Preliminary research on a novel bioactive silicon doped calcium phosphate coating on AZ31 magnesium alloy via electrodeposition.

    PubMed

    Qiu, Xun; Wan, Peng; Tan, Lili; Fan, Xinmin; Yang, Ke

    2014-03-01

    A silicon doped calcium phosphate coating was obtained successfully on AZ31 alloy substrate via pulse electrodeposition. A novel dual-layer structure was observed with a porous lamellar-like and outer block-like apatite layer. In vitro immersion tests were adopted in simulated body fluid within 28 days of immersion. Slow degradation rate obtained from weight loss was observed for the Si-doped Ca-P coating, which was also consistent with the results of electrochemical experiments showing an enhanced corrosion resistance for the coating. Further formation of an apatite-like layer on the surface after immersion proved better integrity and biomineralization performance of the coating. Biological characterization was carried out for viability, proliferation and differentiation of MG63 osteoblast-like cells. The coating showed a good cell growth and an enhanced cell proliferation. Moreover, an increased activity of osteogenic marker ALP was found. All the results demonstrated that the Si-doped calcium phosphate was perspective to be used as a coating for magnesium alloy implants to control the degradation rate and enhance the bioactivity, which would facilitate the rapidity of bone tissue repair.

  13. The deformation and acoustic emission of aluminum-magnesium alloy under non-isothermal thermo-mechanical loading

    SciTech Connect

    Makarov, S. V.; Plotnikov, V. A. Lysikov, M. V.; Kolubaev, E. A.

    2015-10-27

    The following study investigates the deformation behavior and acoustic emission in aluminum-magnesium alloy under conditions of non-isothermal thermo-mechanical loading. The accumulation of deformation in the alloy, in conditions of change from room temperature to 500°C, occurs in two temperature intervals (I, II), characterized by different rates of deformation. The rate of deformation accumulation is correlated with acoustic emission. With load increasing in cycles from 40 to 200 MPa, the value of the boundary temperature (T{sub b}) between intervals I and II changes non-monotonically. In cycles with load up to 90 MPa, the T{sub b} value increases, while an increase up to 200 MPa makes T{sub b} shift toward lower temperatures. This suggests that the shift of boundaries in the region of low temperatures and the appearance of high-amplitude pulses of acoustic emission characterize the decrease of the magnitude of thermal fluctuations with increasing mechanical load, leading to the rupture of interatomic bonds in an elementary deformation act.

  14. Fatigue characterization of high pressure die-cast magnesium AM60B alloy using experimental and computational investigations

    NASA Astrophysics Data System (ADS)

    Lu, You

    The object of the current dissertation is to foster fundamental advances in microstructure-fatigue characteristics of a high pressure die cast magnesium AM60B alloy. First, high cycle fatigue staircase experiments were conducted on specimens extracted from automobile instrument panels. The resulting fracture surfaces were then examined with scanning electron microscopic imaging to elucidate the fatigue crack initiation sites and propagation paths at different stages of the fatigue life. Due to the fact that the qualification of the crack initiation and propagation mechanisms through experiment alone is difficult, complementary micromechanical finite element simulations were conducted. Particularly, the effects of different applied loading conditions and the porosity morphology (e.g. pore shape, pore size, pore spacing, proximity to the free surface) on the maximum plastic shear strain range, as a driving force for crack initiation, were analyzed. Moreover, at the microstructually small crack (MSC) propagation stage, the shielding effects of beta-phase Mg17Al12 particles were systematically studied. Based on the distribution of the maximum principal stress within the particles and the maximum hydrostatic stress along the particle/matrix interfaces, the relative influence of the pre-damaged (fractured or debonded) particles and various particle cluster morphologies were carefully investigated. In the finite element simulations, the constitutive behaviours of AM60B alloy and the alpha-matrix were simulated by the advanced kinematic hardening law tuned with experimentally determined material parameters under cyclic loading.

  15. Comparative study of CW, nanosecond- and femtosecond-pulsed laser microcutting of AZ31 magnesium alloy stents.

    PubMed

    Gökhan Demir, Ali; Previtali, Barbara

    2014-06-01

    Magnesium alloys constitute an interesting solution for cardiovascular stents due to their biocompatibility and biodegradability in human body. Laser microcutting is the industrially accepted method for stent manufacturing. However, the laser-material interaction should be well investigated to control the quality characteristics of the microcutting process that concern the surface roughness, chemical composition, and microstructure of the final device. Despite the recent developments in industrial laser systems, a universal laser source that can be manipulated flexibly in terms of process parameters is far from reality. Therefore, comparative studies are required to demonstrate processing capabilities. In particular, the laser pulse duration is a key factor determining the processing regime. This work approaches the laser microcutting of AZ31 Mg alloy from the perspective of a comparative study to evaluate the machining capabilities in continuous wave (CW), ns- and fs-pulsed regimes. Three industrial grade machining systems were compared to reach a benchmark in machining quality, productivity, and ease of postprocessing. The results confirmed that moving toward the ultrashort pulse domain the machining quality increases, but the need for postprocessing remains. The real advantage of ultrashort pulsed machining was the ease in postprocessing and maintaining geometrical integrity of the stent mesh after chemical etching. Resultantly, the overall production cycle time was shortest for fs-pulsed laser system, despite the fact that CW laser system provided highest cutting speed.

  16. The influence of milling parameters on the material hardness in the case of magnesium alloy AZ61A

    NASA Astrophysics Data System (ADS)

    Grigoraş, C. C.; Brabie, G.

    2015-11-01

    This study was conducted in order to determine the material hardness value due to modification of the milling cutting parameters. The alloy hardness was analysed as a function of different cutting parameters for milling operations (speed, feed and depth of cut), using a face mill. A total number of 17 samples were machined using parameters obtained by combining the input parameters. The total number of combinations is reduced by a preoptimization, using the DesignExpert software. The cutting process was performed in dry conditions, and it was recorded that dry cutting magnesium-aluminium alloy AZ61A with the used parameters did not lead to chip ignition. The surface hardness was determined based on the Vickers scale (HV), its values ranging from 110.59 [HV] to 121.37 [HV]. The obtained results showed that the feed has a significant contribution in the surface harness modification. The application of the Taguchi method reveals that the material hardness can be improved, together with the manufacturing time, by means of the speed, feed and depth of cut maximization.

  17. Deformation Behavior of AZ80 Wrought Magnesium Alloy at Cryogenic Temperatures

    SciTech Connect

    Tang Wei; Li Xiuyan; Han Enhou; Xu Yongbo; Li Yiyi

    2006-03-31

    The influence of temperature on the deformation and failure behavior of AZ80 wrought Mg alloy has been examined from 77K to 298K. It is found that the yield strength (YS) and ultimate strength (UTS) are increasing with the temperature decreasing, while the elongation is decreasing especial between 213K and 143K. Based on the mechanical tests, observation of environmental scanning electron microscope (ESEM) and transmission electron microscope (TEM), it is proposed that the alloy deforms mainly by slips and twins, but undergoes different mechanism of cleavage in the range of testing temperature. At T>213K, the alloy ductility is higher because the dislocations could pass through twins but pile up at precipitate phase: Mg17Al12, which causes the crack nucleate. At T<143K, the alloy ductility is lower because the dislocation slip are suppressed greatly and dislocations pile up at twins, and cause crack nucleate and expand along twins quickly. At 143Kalloy ductility drops sharply with decreasing temperature. The twins play an important role in deformation and failure of Mg alloys at cryogenic temperature.

  18. Deformation Behavior of AZ80 Wrought Magnesium Alloy at Cryogenic Temperatures

    NASA Astrophysics Data System (ADS)

    Tang, Wei; Li, Xiuyan; Han, Enhou; Xu, Yongbo; Li, Yiyi

    2006-03-01

    The influence of temperature on the deformation and failure behavior of AZ80 wrought Mg alloy has been examined from 77K to 298K. It is found that the yield strength (YS) and ultimate strength (UTS) are increasing with the temperature decreasing, while the elongation is decreasing especial between 213K and 143K. Based on the mechanical tests, observation of environmental scanning electron microscope (ESEM) and transmission electron microscope (TEM), it is proposed that the alloy deforms mainly by slips and twins, but undergoes different mechanism of cleavage in the range of testing temperature. At T>213K, the alloy ductility is higher because the dislocations could pass through twins but pile up at precipitate phase: Mg17Al12, which causes the crack nucleate. At T<143K, the alloy ductility is lower because the dislocation slip are suppressed greatly and dislocations pile up at twins, and cause crack nucleate and expand along twins quickly. At 143Kalloy ductility drops sharply with decreasing temperature. The twins play an important role in deformation and failure of Mg alloys at cryogenic temperature.

  19. Advanced characterization study of commercial conversion and electrocoating structures on magnesium alloys AZ31B and ZE10A

    DOE PAGESBeta

    Brady, Michael P.; Leonard, Donovan N.; Meyer, III, Harry M.; Song, Guang -Ling; Kitchen, Kris; Davis, Bruce; Thompson, J. K.; Unocic, K. A.; Elsentriecy, H. H.

    2016-03-31

    The local metal-coating interface microstructure and chemistry formed on commercial magnesium alloys Mg–3Al–1Zn (AZ31B) and Mg–1Zn–0.25Zr–<0.5Nd (ZE10A, ZEK100 type) were analyzed as-chemical conversion coated with a commercial hexafluoro-titanate/zirconate type + organic polymer based treatment (Bonderite® 5200) and a commercial hexafluoro-zirconate type + trivalent chromium Cr3 + type treatment (Surtec® 650), and after the same conversion coatings followed by electrocoating with an epoxy based coating, Cathoguard® 525. Characterization techniques included scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), and cross-section scanning transmission electron microscopy (STEM). Corrosion behavior was assessed in room temperature saturated aqueous Mg(OH)2 solution with 1 wt.% NaCl. Themore » goal of the effort was to assess the degree to which substrate alloy additions become enriched in the conversion coating, and how the conversion coating was impacted by subsequent electrocoating. Key findings included the enrichment of Al from AZ31B and Zr from ZE10A, respectively, into the conversion coating, with moderate corrosion resistance benefits for AZ31B when Al was incorporated. Varying degrees of increased porosity and modification of the initial conversion coating chemistry at the metal-coating interface were observed after electrocoating. These changes were postulated to result in degraded electrocoating protectiveness. As a result, these observations highlight the challenges of coating Mg, and the need to tailor electrocoating in light of potential degradation of the initial as-conversion coated Mg alloy surface.« less

  20. Film breakdown and nano-porous Mg(OH)2 formation from corrosion of magnesium alloys in salt solutions

    DOE PAGESBeta

    Brady, M. P.; Rother, G.; L. M. Anovitz; Littrell, K. C.; Unocic, K. A.; Elsentriecy, H. H.; Song, G. -L.; Thomson, J. K.; Gallego, N. C.; Davis, B.

    2015-01-21

    In this paper, small angle neutron scattering (SANS) and scanning transmission electron microscopy (STEM) were used to study film formation by magnesium alloys AZ31B (Mg-3Al-1Zn base) and ZE10A (Elektron 717, E717: Mg-1Zn + Nd, Zr) in H2O and D2O with and without 1 or 5 wt% NaCl. No SANS scattering changes were observed after 24 h D2O or H2O exposures compared with as-received (unreacted) alloy, consistent with relatively dense MgO-base film formation. However, exposure to 5 wt% NaCl resulted in accelerated corrosion, with resultant SANS scattering changes detected. The SANS data indicated both particle and rough surface (internal and external)more » scattering, but with no preferential size features. The films formed in 5 wt% NaCl consisted of a thin, inner MgO-base layer, and a nano-porous and filamentous Mg(OH)2 outer region tens of microns thick. Chlorine was detected extending to the inner MgO-base film region, with segregation of select alloying elements also observed in the inner MgO, but not the outer Mg(OH)2. Modeling of the SANS data suggested that the outer Mg(OH)2 films had very high surface areas, consistent with loss of film protectiveness. Finally, implications for the NaCl corrosion mechanism, and the potential utility of SANS for Mg corrosion, are discussed.« less

  1. Cyclic Deformation Behavior of a Rare-Earth Containing Extruded Magnesium Alloy: Effect of Heat Treatment

    NASA Astrophysics Data System (ADS)

    Mirza, F. A.; Chen, D. L.; Li, D. J.; Zeng, X. Q.

    2015-03-01

    The present study was aimed at evaluating strain-controlled cyclic deformation behavior of a rare-earth (RE) element containing Mg-10Gd-3Y-0.5Zr (GW103K) alloy in different states (as-extruded, peak-aged (T5), and solution-treated and peak-aged (T6)). The addition of RE elements led to an effective grain refinement and weak texture in the as-extruded alloy. While heat treatment resulted in a grain growth modestly in the T5 state and significantly in the T6 state, a high density of nano-sized and bamboo-leaf/plate-shaped β' (Mg7(Gd,Y)) precipitates was observed to distribute uniformly in the α-Mg matrix. The yield strength and ultimate tensile strength, as well as the maximum and minimum peak stresses during cyclic deformation in the T5 and T6 states were significantly higher than those in the as-extruded state. Unlike RE-free extruded Mg alloys, symmetrical hysteresis loops in tension and compression and cyclic stabilization were present in the GW103K alloy in different states. The fatigue life of this alloy in the three conditions, which could be well described by the Coffin-Manson law and Basquin's equation, was equivalent within the experimental scatter and was longer than that of RE-free extruded Mg alloys. This was predominantly attributed to the presence of the relatively weak texture and the suppression of twinning activities stemming from the fine grain sizes and especially RE-containing β' precipitates. Fatigue crack was observed to initiate from the specimen surface in all the three alloy states and the initiation site contained some cleavage-like facets after T6 heat treatment. Crack propagation was characterized mainly by the characteristic fatigue striations.

  2. Synthesis, Characterization and Cold Workability of Cast Copper-Magnesium-Tin Alloys

    NASA Astrophysics Data System (ADS)

    Bravo Bénard, Agustín Eduardo; Martínez Hernández, David; González Reyes, José Gonzalo; Ortiz Prado, Armando; Schouwenaars Franssens, Rafael

    2014-02-01

    The use of Mg as an alloying element in copper alloys has largely been overlooked in scientific literature and technological applications. Its supposed tribological compatibility with iron makes it an interesting option to replace Pb in tribological alloys. This work describes the casting process of high-quality thin slabs of Cu-Mg-Sn alloys with different compositions by means of conventional methods. The resulting phases were analyzed using X-ray diffraction, scanning electron microscopy, optical microscopy, and energy dispersive X-ray spectroscopy techniques. Typical dendritic α-Cu, eutectic Cu2Mg(Sn) and eutectoid non-equilibrium microstructures were found. Tensile tests and Vickers microhardness show the excellent hardening capability of Mg as compared to other copper alloys in the as-cast condition. For some of the slabs and compositions, cold rolling reductions of over 95 pct have been easily achieved. Other compositions and slabs have failed during the deformation process. Failure analysis after cold rolling reveals that one cause for brittleness is the presence of casting defects such as microshrinkage and inclusions, which can be eliminated. However, for high Mg contents, a high volume fraction of the intermetallic phase provides a contiguous path for crack propagation through the connected interdendritic regions.

  3. Mechanical properties and structural evolution during deformation of fine grain magnesium and aluminum alloys

    NASA Astrophysics Data System (ADS)

    Yang, Qi

    Grain refinement improves the formability and the strength of wrought Mg and Al alloys. Ultrafine grain Mg is produced by a new process for severe plastic deformation, called Alternate Biaxial Reverse Corrugation (ABRC). Fine grain structure in Al is produced by creating a new composition capable of precipitating dispersed intermetallics in the alloy. Slip and twinning subdivide an initial bimodal grain structure of Mg alloy during processing. Dynamic recovery and recrystallization lead to the formation of nearly uniform ultrafine microstructure of average grain size 1.4mum, containing many submicron grains. In Mg, twinning causes grain refinement in the early stages, but it is inhibited when grain size becomes finer. A strong basal texture is created after several corrugation and flattening steps, but eventually weakened as grain size becomes finer. Grain rotation and possible dynamic recrystallization are believed to cause a drop in the intensity of basal texture. At room temperature, grain refinement causes a considerable increase in strain rate sensitivity of flow stress (m) leading to the enhancement of post-uniform elongation. Yield strength increases, and becomes more isotropic due to the inhibition of twinning in fine grain Mg alloy, compared to coarse grain alloy. Normal anisotropy ratio (R value) for fine grain Mg at room temperature is higher than that for coarse grain alloy. At warm temperatures, formability is significantly increased due to an increase in strain rate sensitivity of flow stress and diffuse quasistable flow in fine grain Mg, as compared with coarse grain alloy. At 200°C and strain rates below 2x10-4s-1, the fine grain alloy demonstrates a high rate of strain hardening up to a true strain of 0.6 in addition to its high strain rate sensitivity (m ˜ 0.4-0.5), leading to a high elongation of 300-400%. There is competition between dynamic grain growth and grain refinement during straining at warm temperature. Mg exhibits isotropic

  4. Grain Refinement of Magnesium Alloys: A Review of Recent Research, Theoretical Developments, and Their Application

    NASA Astrophysics Data System (ADS)

    StJohn, D. H.; Easton, M. A.; Qian, M.; Taylor, J. A.

    2013-07-01

    This paper builds on the "Grain Refinement of Mg Alloys" published in 2005 and reviews the grain refinement research on Mg alloys that has been undertaken since then with an emphasis on the theoretical and analytical methods that have been developed. Consideration of recent research results and current theoretical knowledge has highlighted two important factors that affect an alloy's as-cast grain size. The first factor applies to commercial Mg-Al alloys where it is concluded that impurity and minor elements such as Fe and Mn have a substantially negative impact on grain size because, in combination with Al, intermetallic phases can be formed that tend to poison the more potent native or deliberately added nucleant particles present in the melt. This factor appears to explain the contradictory experimental outcomes reported in the literature and suggests that the search for a more potent and reliable grain refining technology may need to take a different approach. The second factor applies to all alloys and is related to the role of constitutional supercooling which, on the one hand, promotes grain nucleation and, on the other hand, forms a nucleation-free zone preventing further nucleation within this zone, consequently limiting the grain refinement achievable, particularly in low solute-containing alloys. Strategies to reduce the negative impact of these two factors are discussed. Further, the Interdependence model has been shown to apply to a broad range of casting methods from slow cooling gravity die casting to fast cooling high pressure die casting and dynamic methods such as ultrasonic treatment.

  5. MAGNESIUM ALLOYS IN US MILITARY APPLICATIONS: PAST, CURRENT AND FUTURE SOLUTIONS

    SciTech Connect

    Mathaudhu, Suveen N.; Nyberg, Eric A.

    2010-02-26

    Since the 1940’s Mg-alloys have been used for military applications, from aircraft components to ground vehicles. The drive for usage was primarily availability and lightweighting of military systems. But the promise of widespread military usage was not met largely based on corrosion and flammability concerns, poor mechanical behavior and inferior ballistic response. This review paper will cover historical, current and potential future applications with a focus on scientific, engineering and social barriers relevant to integration of Mg-alloy. It will also present mechanical and physical property improvements solutions which are currently being developed to address these issues.

  6. Corrosion resistance of AZ91D magnesium alloy with electroless plating pretreatment and Ni-TiO{sub 2} composite coating

    SciTech Connect

    Zhang Shiyan; Li Qing; Yang Xiaokui; Zhong Xiankang; Dai Yan; Luo Fei

    2010-03-15

    In this paper, a protective multilayer coating, with electroless Ni coating as bottom layer and electrodeposited Ni-TiO{sub 2} composite coating as top layer, was successfully prepared on AZ91D magnesium alloy by a combination of electroless and electrodeposition techniques. Scanning electron microscopy and X-ray diffraction were employed to investigate the surface, cross-section morphologies and phase structure of coatings, respectively. The electrochemical corrosion behaviors of coatings in 3.5 wt.% NaCl solutions were evaluated by electrochemical impedance spectroscopy, open circuit potential and potentiodynamic polarization techniques. The results showed that the corrosion process of Ni-TiO{sub 2} composite coating was mainly composed of three stages in the long-term immersion test in the aggressive media, and could afford better corrosion and mechanical protection for the AZ91D magnesium alloy compared with single electroless Ni coating. The micro-hardness of the Ni-TiO{sub 2} composite coating improved more than 5 times than that of the AZ91D magnesium alloy.

  7. The influence of biodegradable magnesium alloys on the osteogenic differentiation of human mesenchymal stem cells.

    PubMed

    Li, Rachel W; Kirkland, Nicholas T; Truong, John; Wang, Jian; Smith, Paul N; Birbilis, Nick; Nisbet, David R

    2014-12-01

    The postdegradation effect of pure Mg, Mg-1Y, Mg-5Al, and Mg-2Ca alloys on the differentiation, proliferation and gene expression of human mesenchymal stem cells (hMSCs) was investigated. It was revealed that that Mg(2+) ions result in an increase in cell proliferation. However, we observed a maximum concentration (approximately 8.0 × 10(-4) M) that was favourable to ATP production, above which ATP production began to decrease. In contrast to proliferation, no maximum concentration for osteogenic differentiation was observed, with increasing concentration of Mg(2+) ions resulting in an increase in osteogenic differentiation across the entire tested range. Interestingly, the Mg-2Ca alloy had minimal effect on osteogenic differentiation, with Mg-1Y and pure Mg having a superior effect on the proliferation and differentiation of hMSCs. This was also observed from gene expression data, where these alloys upregulated TGFβ-1, SMAD4, FGF-2, FGF-10, and BMP-2, while SOX-2, SOX-9, and TNF-α were downregulated. Increased expression of TGFβ-1, SMAD4, BMPs, and COLIA1 protein provided further evidence to support osteogenic differentiation and that the influence of the alloying extracts on differentiation may be via the SMAD signaling pathway.

  8. Failure analysis of AZ31 magnesium alloy sheets based on the extended GTN damage model

    NASA Astrophysics Data System (ADS)

    Wang, Rui-ze; Chen, Zhang-hua; Li, Yu-jie; Dong, Chao-fang

    2013-12-01

    Based on the Gurson-Tvergaard-Needleman (GTN) model and Hill's quadratic anisotropic yield criterion, a combined experimental-numerical study on fracture initiation in the process of thermal stamping of Mg alloy AZ31 sheets was carried out. The aim is to predict the formability of thermal stamping of the Mg alloy sheets at different temperatures. The presented theoretical framework was implemented into a VUMAT subroutine for ABAQUS/EXPLICIT. Internal damage evolution due to void growth and coalescence developed at different temperatures in the Mg alloy sheets was observed by scanning electron microscopy (SEM). Moreover, the thermal effects on the void growth, coalescence, and fracture behavior of the Mg alloy sheets were analyzed by the extended GTN model and forming limit diagrams (FLD). Parameters employed in the GTN model were determined from tensile tests and numerical iterative computation. The distribution of major and minor principal strains in the specimens was determined from the numerical results. Therefore, the corresponding forming limit diagrams at different stress levels and temperatures were drawn. The comparison between the predicted forming limits and the experimental data shows a good agreement.

  9. Corrosion resistance of biodegradable polymeric layer-by-layer coatings on magnesium alloy AZ31

    NASA Astrophysics Data System (ADS)

    Cui, Lan-Yue; Zeng, Rong-Chang; Zhu, Xiao-Xiao; Pang, Ting-Ting; Li, Shuo-Qi; Zhang, Fen

    2016-06-01

    Biocompatible polyelectrolyte multilayers (PEMs) and polysiloxane hybrid coatings were prepared to improve the corrosion resistance of biodegradable Mg alloy AZ31. The PEMs, which contained alternating poly(sodium 4-styrenesulfonate) (PSS) and poly(allylamine hydrochloride) (PAH), were first self-assembled on the surface of the AZ31 alloy substrate via electrostatic interactions, designated as (PAH/PSS)5/AZ31. Then, the (PAH/PSS)5/AZ31 samples were dipped into a methyltrimethoxysilane (MTMS) solution to fabricate the PMTMS films, designated as PMTMS/(PAH/PSS)5/AZ31. The surface morphologies, microstructures and chemical compositions of the films were investigated by FE-SEM, FTIR, XRD and XPS. Potentiodynamic polarization, electrochemical impedance spectroscopy and hydrogen evolution measurements demonstrated that the PMTMS/(PAH/PSS)5/AZ31 composite film significantly enhanced the corrosion resistance of the AZ31 alloy in Hank's balanced salt solution (HBSS). The PAH and PSS films effectively improved the deposition of Ca-P compounds including Ca3(PO4)2 and hydroxyapatite (HA). Moreover, the corrosion mechanism of the composite coating was discussed. These coatings could be an alternative candidate coating for biodegradable Mg alloys.

  10. Deformation Twin Nucleation and Growth Characterization in Magnesium Alloys Using Novel EBSD Pattern Analysis and Machine Learning Tools

    NASA Astrophysics Data System (ADS)

    Rampton, Travis M.

    Deformation twinning in Magnesium alloys both facilitates slip and forms sites for failure. Currently, basic studies of twinning in Mg are facilitated by electron backscatter diffraction (EBSD) which is able to extract a myriad of information relating to crystalline microstructures. Although much information is available via EBSD, various problems relating to deformation twinning have not been solved. This dissertation provides new insights into deformation twinning in Mg alloys, with particular focus on AZ31. These insights were gained through the development of new EBSD and related machine learning tools that extract more information beyond what is currently accessed. The first tool relating to characterization of deformed and twinned materials focuses on surface topography crack detection. The intensity map across EBSD images contains vital information that can be used to detect evolution of surface roughness and crack formation, which typically occurs at twin boundaries. The method of topography recovery resulted in reconstruction errors as low as 2% over a 500 microm length. The method was then applied to a 3 microm x 3 microm area of twinned Tantalum which experienced topographic alterations. The topography of Ta correlated with other measured changes in the microstructure. Additionally, EBSD images were used to identify the presence of cracks in Nickel microstructures. Several cracks were identified on the Ni specimen, demonstrating that cracks as thin as 34 nm could be measured. A further EBSD based tool developed for this study was used to identify thin compression twins in Mg; these are often missed in a traditional EBSD scan due to their size relative to the electron probe. This tool takes advantage of crystallographic relationships that exist between parent and twinned grains; common planes that exist in both grains lead to bands of consistent intensity as a scan crosses a twin. Hence, twin boundaries in a microstructure can be recognized, even when

  11. The Effect of Thermomechanical Processing on the Tensile, Fatigue, and Creep Behavior of Magnesium Alloy AM60

    SciTech Connect

    Chen, Zhe; Huang, J; Decker, R; Lebeau, S; Walker, Larry R; Cavin, Odis Burl; Watkins, Thomas R; Boehlert, C. J.

    2011-01-01

    Tensile, fatigue, fracture toughness, and creep experiments were performed on a commercially available magnesium-aluminum alloy (AM60) after three processing treatments: (1) as-THIXOMOLDED (as-molded), (2) THIXOMOLDED then thermomechanically processed (TTMP), and (3) THIXOMOLDED then TTMP then annealed (annealed). The TTMP procedure resulted in a significantly reduced grain size and a tensile yield strength greater than twice that of the as-molded material without a debit in elongation to failure ({epsilon}{sub f}). The as-molded material exhibited the lowest strength, while the annealed material exhibited an intermediate strength but the highest {epsilon}{sub f} (>1 pct). The TTMP and annealed materials exhibited fracture toughness values almost twice that of the as-molded material. The as-molded material exhibited the lowest fatigue threshold values and the lowest fatigue resistance. The annealed material exhibited the greatest fatigue resistance, and this was suggested to be related to its balance of tensile strength and ductility. The fatigue lives of each material were similar at both room temperature (RT) and 423 K (150 C). The tensile-creep behavior was evaluated for applied stresses ranging between 20 and 75 MPa and temperatures between 373 and 473 K (100 and 200 C). During both the fatigue and creep experiments, cracking preferentially occurred at grain boundaries. Overall, the results indicate that thermomechanical processing of AM60 dramatically improves the tensile, fracture toughness, and fatigue behavior, making this alloy attractive for structural applications. The reduced creep resistance after thermomechanical processing offers an opportunity for further research and development.

  12. Surface integrity and process mechanics of laser shock peening of novel biodegradable magnesium-calcium (Mg-Ca) alloy.

    PubMed

    Sealy, M P; Guo, Y B

    2010-10-01

    Current permanent metallic biomaterials of orthopedic implants, such as titanium, stainless steel, and cobalt-chromium alloys, have excellent corrosive properties and superior strengths. However, their strengths are often too high resulting in a stress shielding effect that is detrimental to the bone healing process. Without proper healing, costly and painful revision surgeries may be required. The close Young's modulus between magnesium-based implants and cancellous bones has the potential to minimize stress shielding while providing both biocompatibility and adequate mechanical properties. The problem with Mg implants is how to control corrosion rates so that the degradation of Mg implants matches that of bone growth. Laser shock peening (LSP) is an innovative surface treatment method to impart compressive residual stress to a novel Mg-Ca implant. The high compressive residual stress has great potential to slow corrosion rates. Therefore, LSP was initiated in this study to investigate surface topography and integrity produced by sequential peening a Mg-Ca alloy. Also, a 3D semi-infinite simulation was developed to predict the topography and residual stress fields produced by sequential peening. The dynamic mechanical behavior of the biomaterial was modeled using a user material subroutine from the internal state variable plasticity model. The temporal and spatial peening pressure was modeled using a user load subroutine. The simulated dent agrees with the measured dent topography in terms of profile and depth. Sequential peening was found to increase the tensile pile-up region which is critical to orthopedic applications. The predicted residual stress profiles are also presented. PMID:20696413

  13. Factors contributing to plastic strain amplification in slip dominated deformation of magnesium alloys

    NASA Astrophysics Data System (ADS)

    Sinclair, C. W.; Martin, G.; Lebensohn, R. A.

    2015-12-01

    While plastic strains are never distributed uniformly in polycrystals, it has recently been shown experimentally that the distribution can be extremely heterogeneous in magnesium polycrystals even when the deformation is dominated by slip. Here, we attempt to provide insight into the (macroscopic) factors that contribute to this strain amplification and to explain, from a local perspective, the origins of this strain amplification. To do this, full field VPFFT crystal plasticity simulations have been performed under the simplifying assumption that twinning is inoperative. It is shown that the experimentally observed heterogeneity can be reproduced when a sufficiently high anisotropy in slip system strength is assumed. This can be further accentuated by a weakening of the texture.

  14. Discharge properties of Mg-Al-Mn-Ca and Mg-Al-Mn alloys as anode materials for primary magnesium-air batteries

    NASA Astrophysics Data System (ADS)

    Yuasa, Motohiro; Huang, Xinsheng; Suzuki, Kazutaka; Mabuchi, Mamoru; Chino, Yasumasa

    2015-11-01

    The discharge behaviors of rolled Mg-6 mass%Al-0.3 mass%Mn-2 mass%Ca (AMX602) and Mg-6 mass%Al-0.3 mass%Mn (AM60) alloys used as anodes for Magnesium-air batteries were investigated. The AMX602 alloy exhibited superior discharge properties compared to the AM60 alloy, especially at low current density. The discharge products of the AMX602 alloy were dense and thin, and many cracks were observed at all current densities. In addition, the discharge products were detached at some sites. These sites often corresponded to the positions of Al2Ca particles. The comparison of the discharge and corrosion tests indicated that the dense and thin discharge products of AMX602 were easily cracked by dissolution of the Mg matrix around Al2Ca particles, and the cracks promoted the penetration of the electrolyte into the discharge products, retaining the discharge activity. In contrast, concerning the AM60 alloy, thick discharge products were formed on the surface during discharge, and cracking of the discharge products hardly occurred, degrading the discharge properties. Localized and deeply corroded pits that could result from the detachment of metal pieces from the anode during discharge were partly observed in the AM60 alloy. It is suggested that these detached metal pieces are another reason for the low discharge properties of the AM60 alloy.

  15. Ignition and combustion of aluminum/magnesium alloy particles in O2 at high pressures

    NASA Technical Reports Server (NTRS)

    Roberts, Ted A.; Burton, Rodney L.; Krier, Herman

    1993-01-01

    The ignition and combustion of Al, Mg, and Al/Mg alloy particles in 99 percent O2/1 percent N2 mixtures is investigated at high temperatures and pressures for rocket engine applications. The 20-micron particles contain 0, 5, 10, 20, 40, 60, 80, and 100 wt pct Mg alloyed with Al, and are ignited in oxygen using the reflected shock in a single-pulse shock tube near the endwall. Using this technique, the ignition delay and combustion times of the particles are measured at temperatures up to 3250 K as a function of Mg content for oxygen pressures of 8.5, 17, and 34 atm. An ignition model is developed that employs a simple lumped capacitance energy equation and temperature and pressure dependent particle and gas properties. Good agreement is achieved between the measured and predicted trends in the ignition delay times.

  16. Microstructure and interfacial reactions of soldering magnesium alloy AZ31B

    SciTech Connect

    Liu Liming; Wu Zhonghui

    2010-01-15

    In this paper, economic and innoxious solder alloys with low melting temperature were designed for AZ31B. Their chemical composition and relevant parameters were investigated for a high-performance structure of bonding region. Results of microstructure observation showed that Zn-enriched phases disappeared and {alpha}-Mg existed in the joints in the form of coarse dendrites by increasing the concentration of Mg in the solder alloys. Water cooling with a high cooling rate was adopted in experiments. Experimental research showed that high cooling rate restricted the grains of {alpha}-Mg as the equiaxed dendrites, which was about 1/5 of the coarse dendrite but their number was more than 40-50 times. Both morphology with typical fracture and the analysis on X-ray diffraction fracture indicated that equiaxed dendrites significantly improved the mechanical property of the joints. Necking phenomenon occurred in the bonding region was in favor of the improvement of joint shear strength.

  17. Electrochemical Deoxidation of Titanium and Its Alloy Using Molten Magnesium Chloride

    NASA Astrophysics Data System (ADS)

    Taninouchi, Yu-ki; Hamanaka, Yuki; Okabe, Toru H.

    2016-08-01

    Oxygen was directly removed from pure titanium and a Ti-6Al-4V alloy by electrolysis in molten MgCl2 at 1173 K (900 °C), where the metal being refined was the cathode and a graphite rod was used as the anode. By applying a voltage of approximately 3 V between the electrodes, commercially pure titanium, containing 1200 mass ppm oxygen, and the Ti-6Al-4V alloy, containing 1400 mass ppm oxygen, were deoxidized to 500 mass ppm or less. Under certain conditions, extra-low-oxygen titanium (as low as 80 mass ppm oxygen) was obtained using this electrochemical technique. The results obtained in this study indicate that the electrochemical deoxidation of titanium in molten MgCl2 is feasible and applicable not only to the refinement of primary metals, but also for upgrading machined titanium products and recycling metal scraps.

  18. Texture Modification in a Magnesium-Aluminum-Calcium Alloy During Uniaxial Compression

    NASA Astrophysics Data System (ADS)

    Miller, Victoria M.; Pollock, Tresa M.

    2016-04-01

    Texture evolution in an Mg-Al-Ca alloy at varied levels of alkaline earth solute content and phase fraction of coarse intermetallic particles has been examined. Elevated temperature uniaxial compression tests have been conducted on thixomolded AXJ810 material in three different initial microstructural conditions. These conditions were selected to sample a spectrum of solute content and intermetallic particle phase fraction. Solute content alters the populations of dislocations present after deformation, similar to effects observed in rare earth-containing alloys. The presence of coarse intermetallic particles promotes dynamic recrystallization at lower strains. Additionally, the combination of a fine initial grain size and coarse particles decorating the grain boundaries results in a more diffuse deformation texture by creating large orientation spreads within individual grains, promoting a further weakened recrystallized texture.

  19. The magnesium silicide germanide stannide alloy: A new concept in ocean thermal energy conversion

    SciTech Connect

    Nicolaou, M.C.

    1983-12-01

    In devices hitherto used for the direct conversion of heat into electricity, commonly known as ''thermoelectric energy converters'', the efficiency of conversion is appreciably lower than that of conventional reciprocating or rotary heat engines. This low efficiency is brought about by the physical properties of the materials selected for the manufacture of these devices. The materials that are currently being used for this purpose are either simple elements and alloys thereof, such as silicon and germanium, or intermetallic compounds, either simple or alloys and solid solutions thereof. Of the latter, mention may be made of bismuth telluride, antimony telluride, lead telluride, antimony silver telluride, lead selenide, bismuth selenide, antimony selenide, etc., as well as mixtures and solid solutions of these and other compounds. A search in respect of these materials carried out in the U.S. Patent literature indicates indeed a quite substantial and impressive record.

  20. Surface characterization and cytocompatibility evaluation of silanized magnesium alloy AZ91 for biomedical applications

    NASA Astrophysics Data System (ADS)

    Witecka, Agnieszka; Yamamoto, Akiko; Dybiec, Henryk; Swieszkowski, Wojciech

    2012-12-01

    Mg alloys with high Al contents have superior corrosion resistance in aqueous environments, but poor cytocompatibility compared to that of pure Mg. We have silanized the cast AZ91 alloy to improve its cytocompatibility using five different silanes: ethyltriethoxysilane (S1), 3-aminopropyltriethoxysilane (S2), 3-isocyanatopyltriethoxysilane (S3), phenyltriethoxysilane (S4) and octadecyltriethoxysilane (S5). The surface hydrophilicity/hydrophobicity was evaluated by water contact angle measurements. X-ray photoelectron analysis was performed to investigate the changes in surface states and chemical composition. All silane reagents increased adsorption of the albumin to the modified surface. In vitro cytocompatibility evaluation revealed that silanization improved cell growth on AZ91 modified by silane S1. Measurement of the concentration of Mg2+ ions released during the cell culture indicated that silanization does not affect substrate degradation.

  1. Microstructure and aging behavior of conventional and nanocrystalline aluminum-copper-magnesium alloys with scandium additions

    NASA Astrophysics Data System (ADS)

    Zuniga, Alejandro

    The influence of small amounts of scandium (0.15 and 0.3 wt.%) on the microstructure, aging behavior and mechanical properties of 2618 (Al-Cu-Mg-Fe-Ni) and C416 (Al-Cu-Mg-Ag-Mn) alloys was studied. It was observed the overall precipitation sequence and the general morphology of the aging curve were not affected by the addition of small amounts of Sc. It was also observed that a separate population of small Al3Sc particles improved the aging response and mechanical properties of low-Cu, low-Sc Al-Cu-Mg alloys, while the formation of Al5-8Cu7-4Sc particles resulted in a decrease of the mechanical properties in high-Cu Sc-containing alloys. The Sc-modified with the best aging response (2618 + 0.15 % Sc) was cryomilled in order to produce Al-Cu-Mg-Fe-Ni-Sc nanocrystalline powders. Bulk nanocrystalline samples were consolidated from the cryomilled powder using three different techniques: hot isostatic pressing and extrusion, spark plasma sintering, cold spraying. The influence of consolidation technique on the microstructure, aging behavior and mechanical properties was analyzed. The extruded and spark plasma sintered Al-Cu-Mg-Fe-Ni-Sc nanocrystalline samples presented a bimodal grain structure consisting of coarse-grained regions located at the inter-particle region, and nanocrystalline regions at the particle interiors. The aging behavior of the nanocrystalline Al-Cu-Mg-Fe-Ni-Sc alloy was characterized by softening instead of hardening. This behavior was rationalized on the basis of changes in the precipitation processes that occur in the nanocrystalline state. On the other hand, the cold spray process promoted the formation of truly nanocrystalline coatings. The mechanisms influencing the coating formation of conventional and nanocrystalline Al-Cu-Mg-Fe-Ni-Sc samples were analyzed.

  2. Quantitative characterization of processing-microstructure-properties relationships in pressure die-cast magnesium alloys

    NASA Astrophysics Data System (ADS)

    Lee, Soon Gi

    The central goal of this research is to quantitatively characterize the relationships between processing, microstructure, and mechanical properties of important high-pressure die-cast (HPDC) Mg-alloys. For this purpose, a new digital image processing technique for automatic detection and segmentation of gas and shrinkage pores in the cast microstructure is developed and it is applied to quantitatively characterize the effects of HPDC process parameters on the size distribution and spatial arrangement of porosity. To get better insights into detailed geometry and distribution of porosity and other microstructural features, an efficient and unbiased montage based serial sectioning technique is applied for reconstruction of three-dimensional microstructures. The quantitative microstructural data have been correlated to the HPDC process parameters and the mechanical properties. The analysis has led to hypothesis of formation of new type of shrinkage porosity called, "gas induced shrinkage porosity" that has been substantiated via simple heat transfer simulations. The presence of inverse surface macrosegregation has been also shown for the first time in the HPDC Mg-alloys. An image analysis based technique has been proposed for simulations of realistic virtual microstructures that have realistic complex pore morphologies. These virtual microstructures can be implemented in the object oriented finite elements framework to model the variability in the fracture sensitive mechanical properties of the HPDC alloys.

  3. Effect of microalloying on microstructure and hot working behavior for AZ31 based magnesium alloy

    NASA Astrophysics Data System (ADS)

    Shang, Lihong

    The formability of Mg alloy sheet in the as-hot rolled condition depends on the microstructure developed during hot rolling. In general, the formability of Mg alloys is improved by finer grain sizes. 'Microalloying' levels of calcium (Ca), strontium (Sr), and cerium (Ce) have been found to refine the as-cast structure, but there is no information as to whether this effect will be reflected in the as-hot worked structure and formability. Thus, in this work, the effects of microalloying levels of calcium (Ca), strontium (Sr), and cerium (Ce) on the microstructures (from as-cast to as-hot rolled) and subsequent hot deformation behavior of AZ31, nominally 3% Al, 1% Zn, and 0.3%Mn, were systematically investigated. To include the effect of solidification rate these alloys were cast in different moulds (preheated steel mould, Cu-mould, and water cooled Cu-mould). One-hit compression testing at temperatures between 250°C ˜ 400 °C, strain rates of 0.001, 0.01, 0.1 s-1 and strains from 0.2 up to 1.0, was performed to investigate the basic hot compression behavior, while two-hit compression testing was conducted to determine the static softening behavior. Hot rolling of the microalloyed AZ31 alloys was then carried out to study the effects of microalloying on as-hot rolled structure under two sets of rolling schedules. To investigate the formability of these microalloyed sheets, tensile tests were completed over a temperature range between ambient and 450°C, at strain rates between 0.1 and 0.0003 s-1. Results show that Ca and Sr act to refine the as cast grain size and the second phases, consistently promoting fine and uniform as-hot rolled grain structure. With regard to grain refinement, calcium has the strongest effect, whereas Ce is most effective for second phase refinement. In addition, microalloying retards grain growth during hot tensile testing. Multiple alloying presents a combined and complementary effect. A refined and uniform grain structure combined with

  4. Microstructure and Fatigue Behavior of Friction Stir-welded Noncombustive Mg-9Al-Zn-Ca Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Zhou, L.; Li, Z. Y.; Nakata, K.; Feng, J. C.; Huang, Y. X.; Liao, J. S.

    2016-06-01

    Microstructure and fatigue behavior of friction stir-welded noncombustive Mg-9Al-Zn-Ca magnesium alloy were investigated. The as-received hot-extruded material consisted of equiaxed α-Mg grains with β-Mg17Al12 and Al2Ca compounds distributed along the grain boundaries. Friction stir welding produced much refined α-Mg grains accompanied by the dissolution of the eutectic β-Mg17Al12 phase, while Al2Ca phase was dispersed homogenously into the Mg matrix. Friction stir welding produced slightly increased hardness and tensile strength in the defect-free welds compared with the base material due to microstructural refinement and uniform distribution of intermetallic compounds. The load-controlled uniaxial tensile high-cycle fatigue tests indicated that fatigue strength of 90 MPa was obtained for the friction stir-welded joint with fatigue crack initiated basically near the specimen's surface and at the retreating side of the joint. Crack propagation was characterized by cleavage and fatigue striations.

  5. Numerical and experimental evaluation of Nd:YAG laser welding efficiency in AZ31 magnesium alloy butt joints

    NASA Astrophysics Data System (ADS)

    Scintilla, Leonardo Daniele; Tricarico, Luigi

    2013-02-01

    In this paper, energy aspects related to the efficiency of laser welding process using a 2 kW Nd:YAG laser were investigated and reported. AZ31B magnesium alloy sheets 3.3 mm thick were butt-welded without filler using Helium and Argon as shielding gases. A three-dimensional and semi-stationary finite element model was developed to evaluate the effect of laser power and welding speed on the absorption coefficient, the melting and welding efficiencies. The modeled volumetric heat source took into account a scale factor, and the shape factors given by the attenuation of the beam within the workpiece and the beam intensity distribution. The numerical model was calibrated using experimental data on the basis of morphological parameters of the weld bead. Results revealed a good correspondence between experiment and simulation analysis of the energy aspects of welding. Considering results of mechanical characterization of butt joints previously obtained, the optimization of welding condition in terms of mechanical properties and energy parameters was performed. The best condition is represented by the lower laser power and higher welding speed that corresponds to the lower heat input given to the joint.

  6. Numerical assessment of the role of slip and twinning in magnesium alloy AZ31B during loading path reversal

    SciTech Connect

    Wang, Huamiao; Wu, Peidong; Wang, Jian

    2015-04-17

    Magnesium alloy AZ31B plastically deforms via twinning and slip. Corresponding to the unidirectional nature of twinning, the activity of twinning/detwinning is directly related to loading history and materials texture. Using the elastic viscoplastic self-consistent model implementing with the twinning and detwinning model (EVPSC–TDT), we revisited experimental data of AZ31B sheets under four different strain paths: (1) tension–compression–tension along rolling direction, (2) tension–compression–tension along transverse direction, (3) compression–tension–compression along rolling direction, and (4) compression–tension–compression along transverse direction, and identified the dominant deformation mechanisms with respect to the strain path. We captured plastic deformation behaviors observed in experiments and quantitatively interpreted experimental observations in terms of the activities of different deformation mechanisms and the evolution of texture. It is found that the in-plane pre-tension has slight effect on the subsequent deformation, and the pre-compression and the reverse tension after compression have significant effect on the subsequent deformation. The inelastic behavior under compressive unloading is found to be insignificant at a small strain level but pronounced at a large strain level. Lastly, such significant effect is mainly ascribed to the activity of twinning and detwinning.

  7. Characterization of High Strain Rate Mechanical behavior of AZ31 magnesium alloy using 3D Digital Image Correlation

    SciTech Connect

    Wang, Yanli; Xu, Hanbing; ERDMAN III, DONALD L; Starbuck, J Michael; Simunovic, Srdjan

    2011-01-01

    Characterization of the material mechanical behavior at sub-Hopkinson regime (0.1 to 1000 s{sup -1}) is very challenging due to instrumentation limitations and the complexity of data analysis involved in dynamic loading. In this study, AZ31 magnesium alloy sheet specimens are tested using a custom designed servo-hydraulic machine in tension at nominal strain rates up to 1000 s{sup -1}. In order to resolve strain measurement artifacts, the specimen displacement is measured using 3D Digital Image correlation instead from actuator motion. The total strain is measured up to {approx} 30%, which is far beyond the measurable range of electric resistance strain gages. Stresses are calculated based on the elastic strains in the tab of a standard dog-bone shaped specimen. Using this technique, the stresses measured for strain rates of 100 s{sup -1} and lower show little or no noise comparing to load cell signals. When the strain rates are higher than 250 s{sup -1}, the noises and oscillations in the stress measurements are significantly decreased from {approx} 250 to 50 MPa. Overall, it is found that there are no significant differences in the elongation, although the material exhibits slight work hardening when the strain rate is increased from 1 to 100 s{sup -1}.

  8. Biodegradable poly-lactic acid based-composite reinforced unidirectionally with high-strength magnesium alloy wires.

    PubMed

    Li, X; Chu, C L; Liu, L; Liu, X K; Bai, J; Guo, C; Xue, F; Lin, P H; Chu, Paul K

    2015-05-01

    Biodegradable poly-lactic acid (PLA)--based composites reinforced unidirectionally with high-strength magnesium alloy wires (MAWs) are fabricated by a heat-compressing process and the mechanical properties and degradation behavior are studied experimentally and theoretically. The composites possess improved strengthening and toughening properties. The bending strength and impact strength of the composites with 40 vol% MAWs are 190 MPa and 150 kJ/m(2), respectively, although PLA has a low viscosity and an average molecular weight of 60,000 g/mol. The mechanical properties of the composites can be further improved by internal structure modification and interface strengthening and a numerical model incorporating the equivalent section method (ESM) is proposed for the bending strength. Micro arc oxidization (MAO) of the MAWs is an effective interfacial strengthening method. The composites exhibit high strength retention during degradation and the PLA in the composite shows a smaller degradation rate than pure PLA. The novel biodegradable composites have large potential in bone fracture fixation under load-bearing conditions. PMID:25725562

  9. Abnormal distribution of microhardness in tungsten inert gas arc butt-welded AZ61 magnesium alloy plates

    SciTech Connect

    Xu Nan; Shen Jun; Xie Weidong; Wang Linzhi; Wang Dan; Min Dong

    2010-07-15

    In this study, the effects of heat input on the distribution of microhardness of tungsten inert gas (TIG) arc welded hot-extruded AZ61 magnesium alloy joints were investigated. The results show that with an increase of heat input, the distributions of microhardness at the top and bottom of the welded joints are different because they are determined by both the effect of grain coarsening and the effect of dispersion strengthening. With an increase of the heat input, the microhardness of the heat-affected zone (HAZ) at the top and bottom of welded joints and the fusion zone (FZ) at the bottom of welded joints decreased gradually, while the microhardness of the FZ at the top of welded joints decreased initially and then increased sharply. The reason for the abnormal distribution of microhardness of the FZ at the top of the welded joints is that this area is close to the heat source during welding and then large numbers of hard {beta}-Mg{sub 17}(Al,Zn){sub 12} particles are precipitated. Hence, in this case, the effect of dispersion strengthening dominated the microhardness.

  10. Numerical assessment of the role of slip and twinning in magnesium alloy AZ31B during loading path reversal

    DOE PAGESBeta

    Wang, Huamiao; Wu, Peidong; Wang, Jian

    2015-04-17

    Magnesium alloy AZ31B plastically deforms via twinning and slip. Corresponding to the unidirectional nature of twinning, the activity of twinning/detwinning is directly related to loading history and materials texture. Using the elastic viscoplastic self-consistent model implementing with the twinning and detwinning model (EVPSC–TDT), we revisited experimental data of AZ31B sheets under four different strain paths: (1) tension–compression–tension along rolling direction, (2) tension–compression–tension along transverse direction, (3) compression–tension–compression along rolling direction, and (4) compression–tension–compression along transverse direction, and identified the dominant deformation mechanisms with respect to the strain path. We captured plastic deformation behaviors observed in experiments and quantitatively interpreted experimentalmore » observations in terms of the activities of different deformation mechanisms and the evolution of texture. It is found that the in-plane pre-tension has slight effect on the subsequent deformation, and the pre-compression and the reverse tension after compression have significant effect on the subsequent deformation. The inelastic behavior under compressive unloading is found to be insignificant at a small strain level but pronounced at a large strain level. Lastly, such significant effect is mainly ascribed to the activity of twinning and detwinning.« less

  11. The use of mechanical alloying for the preparation of palladized magnesium bimetallic particles for the remediation of PCBs.

    PubMed

    Coutts, Janelle L; Devor, Robert W; Aitken, Brian; Hampton, Michael D; Quinn, Jacqueline W; Clausen, Christian A; Geiger, Cherie L

    2011-09-15

    The kinetic rate of dechlorination of a polychlorinated biphenyl (PCB-151) by mechanically alloyed Mg/Pd was studied for optimization of the bimetallic system. Bimetal production was first carried out in a small-scale environment using a SPEX 8000M high-energy ball mill with 4-μm-magnesium and palladium impregnated on graphite, with optimized parameters including milling time and Pd-loading. A 5.57-g sample of bimetal containing 0.1257% Pd and ball milled for 3 min resulted in a degradation rate of 0.00176 min(-1)g(-1) catalyst as the most reactive bimetal. The process was then scaled-up, using a Red Devil 5400 Twin-Arm Paint Shaker, fitted with custom plates to hold milling canisters. Optimization parameters tested included milling time, number of ball bearings used, Pd-loading, and total bimetal mass milled. An 85-g sample of bimetal containing 0.1059% Pd and ball-milled for 23 min with 16 ball bearings yielded the most reactive bimetal with a degradation rate of 0.00122 min(-1)g(-1) catalyst. Further testing showed adsorption did not hinder extraction efficiency and that dechlorination products were only seen when using the bimetallic system, as opposed to any of its single components. The bimetallic system was also tested for its ability to degrade a second PCB congener, PCB-45, and a PCB mixture (Arochlor 1254); both contaminants were seen to degrade successfully. PMID:21807459

  12. Microstructure and Mechanical Properties of Fiber-Laser-Welded and Diode-Laser-Welded AZ31 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Chowdhury, S. M.; Chen, D. L.; Bhole, S. D.; Powidajko, E.; Weckman, D. C.; Zhou, Y.

    2011-07-01

    The microstructures, tensile properties, strain hardening, and fatigue strength of fiber-laser-welded (FLW) and diode-laser-welded (DLW) AZ31B-H24 magnesium alloys were studied. Columnar dendrites near the fusion zone (FZ) boundary and equiaxed dendrites at the center of FZ, with divorced eutectic β-Mg17Al12 particles, were observed. The FLW joints had smaller dendrite cell sizes with a narrower FZ than the DLW joints. The heat-affected zone consisted of recrystallized grains. Although the DLW joints fractured at the center of FZ and exhibited lower yield strength (YS), ultimate tensile strength (UTS), and fatigue strength, the FLW joints failed at the fusion boundary and displayed only moderate reduction in the YS, UTS, and fatigue strength with a joint efficiency of ~91 pct. After welding, the strain rate sensitivity basically vanished, and the DLW joints exhibited higher strain-hardening capacity. Stage III hardening occurred after yielding in both base metal (BM) and welded samples. Dimple-like ductile fracture characteristics appeared in the BM, whereas some cleavage-like flat facets together with dimples and river marking were observed in the welded samples. Fatigue crack initiated from the specimen surface or near-surface defects, and crack propagation was characterized by the formation of fatigue striations along with secondary cracks.

  13. Effect of the addition CNTs on performance of CaP/chitosan/coating deposited on magnesium alloy by electrophoretic deposition.

    PubMed

    Zhang, Jie; Wen, Zhaohui; Zhao, Meng; Li, Guozhong; Dai, Changsong

    2016-01-01

    CaP/chitosan/carbon nanotubes (CNTs) coating on AZ91D magnesium alloy was prepared via electrophoretic deposition (EPD) followed by conversion in a phosphate buffer solution (PBS). The bonding between the layer and the substrate was studied by an automatic scratch instrument. The phase compositions and microstructures of the composite coatings were determined by using X-ray diffraction (XRD), Fourier-transformed infrared spectroscopy (FTIR), Raman spectroscopy and scanning electron microscope (SEM). The element concentration and gentamicin concentration were respectively determined by inductively coupled plasma optical emission spectrometer (ICP-OES) test and ultraviolet spectrophotometer (UV). The cell counting kit (CCK) assay was used to evaluate the cytotoxicity of samples to SaOS-2 cells. The results showed that a few CNTs with their original tubular morphology could be found in the CaP/chitosan coating and they were beneficial for the crystal growth of phosphate and improvement of the coating bonding when the addition amount of CNTs in 500 ml of electrophoretic solution was from 0.05 g to 0.125 g. The loading amount of gentamicin increased and the releasing speed of gentamicin decreased after CNTs was added into the CaP/chitosan coating for immersion loading and EPD loading. The cell viability of Mg based CaP/chitosan/CNTs was higher than that of Mg based CaP/chitosan from 16 days to 90 days. PMID:26478396

  14. Combined effect of pulse electron beam treatment and thin hydroxyapatite film on mechanical features of biodegradable AZ31 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Surmeneva, M. A.; Tyurin, A. I.; Teresov, A. D.; Koval, N. N.; Pirozhkova, T. S.; Shuvarin, I. A.; Surmenev, R. A.

    2015-11-01

    The morphology, elemental, phase composition, nanohardness, and Young's modulus of the hydroxyapatite (HA) coating deposited via radio frequency (RF) magnetron sputtering onto the AZ31 surface were investigated by atomic force microscopy (AFM), scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX), X-ray diffraction (XRD), and nanoindentationtechniques. The calcium phosphate (Ca/P) molar ratio of the HA coating deposited via RF-magnetron sputtering onto AZ31 substrates according to EDX was 1.57+0.03. The SEM experiments revealed significant differences in the morphology of the HA film deposited on untreated and treated with the pulsed electron beam (PEB) AZ31 substrate. Nanoindentation studies demonstrated significant differences in the mechanical responses of the HA film deposited on the initial and PEB-modified AZ31 substrates. The nanoindentation hardness and the Young's modulus of the HA film on the magnesium alloy modified using the PEB treatment were higher than that of the HA layer on the untreated substrate. Moreover, the HA film fabricated onto the PEB-treated surface was more resistant to plastic deformation than the same film on the untreated AZ31 surface.

  15. Surface properties of AZ91 magnesium alloy after PEO treatment using molybdate salts and low current densities

    NASA Astrophysics Data System (ADS)

    Pezzato, Luca; Brunelli, Katya; Napolitani, Enrico; Magrini, Maurizio; Dabalà, Manuele

    2015-12-01

    Plasma electrolytic oxidation (PEO) process is a recently developed electrochemical method used to produce on the surface of various metals oxide ceramic coatings that improve corrosion and wear properties of the substrate. In this work, PEO process was applied on AZ91 magnesium alloy using low current densities (0.05 A/cm2) and an alkaline solution of silicates with different concentrations of sodium molybdate (0.3-3 g/l). The effect of the low current densities of process and of molybdate salts on the corrosion resistance of the coatings was studied with potentiodynamic polarization tests and electrochemical impedance spectroscopy (EIS) in chloride and sulfate environment. The morphology, the phases and the chemical composition of the coatings were examined using a scanning electron microscope equipped with EDS, X-ray diffraction, secondary ion mass spectrometry and X-ray photoelectron spectroscopy. The corrosion properties of the PEO coated samples were remarkably improved if compared with the uncoated samples. The addition of sodium molybdate, in determinate conditions, had a positive effect on the characteristics of the coatings in terms of corrosion resistance.

  16. Energy-Saving Melting and Revert Reduction Technology (E-SMARRT): Lost Foam Thin Wall - Feasibility of Producing Lost Foam Castings in Aluminum and Magnesium Based Alloys

    SciTech Connect

    Fasoyinu, Yemi; Griffin, John A.

    2014-03-31

    With the increased emphasis on vehicle weight reduction, production of near-net shape components by lost foam casting will make significant inroad into the next-generation of engineering component designs. The lost foam casting process is a cost effective method for producing complex castings using an expandable polystyrene pattern and un-bonded sand. The use of un-bonded molding media in the lost foam process will impose less constraint on the solidifying casting, making hot tearing less prevalent. This is especially true in Al-Mg and Al-Cu alloy systems that are prone to hot tearing when poured in rigid molds partially due to their long freezing range. Some of the unique advantages of using the lost foam casting process are closer dimensional tolerance, higher casting yield, and the elimination of sand cores and binders. Most of the aluminum alloys poured using the lost foam process are based on the Al-Si system. Very limited research work has been performed with Al-Mg and Al-Cu type alloys. With the increased emphasis on vehicle weight reduction, and given the high-strength-to-weight-ratio of magnesium, significant weight savings can be achieved by casting thin-wall (≤ 3 mm) engineering components from both aluminum- and magnesium-base alloys.

  17. Effect of Minor Zn Additions on the Mechanical and Corrosion Properties of Solution-Treated AM60-2%RE Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Liu, Z. L.; Liu, Y.; Liu, X. Q.; Wang, M. M.

    2016-07-01

    The microstructure, mechanical properties, and corrosion behaviors of solution-treated AM60-2%RE magnesium alloy containing 0.2-0.8% wt.% Zn were investigated. With the increase of Zn, the volume fraction of dispersed rod-like Al4RE and granular-like Al11RE3 phases of solution-treated AM60-2%RE + x%Zn increased, which improved the mechanical properties by dispersion strengthening. With increasing Zn content, the corrosion current density decreased, and the corrosion potential and electrochemical impedance of the alloys increased, and the corrosion resistance of solution-treated AM60-2%RE + x%Zn was improved. With the increase of Zn content, the leaf-like corrosion products of the alloy became smaller and more compact, and the content of Zn, Al, Ce, and La in corrosion products increased, which was beneficial to inhibit the corrosion progress.

  18. Intragranular twinning, detwinning, and twinning-like lattice reorientation in magnesium alloys

    DOE PAGESBeta

    Wu, Wei; Gao, Yanfei; Oak Ridge National Lab.; Li, Nan; Parish, Chad M.; Liu, Wenjun; Liaw, Peter K.; An, Ke

    2016-09-11

    We present that deformation twinning plays a critical role on improving metals or alloys ductility, especially for hexagonal close-packed materials with low symmetry crystal structure. A rolled Mg alloy was selected as a model system to investigate the extension twinning behaviors and characteristics of parent-twin interactions by nondestructive in situ 3D synchrotron X-ray microbeam diffraction. Besides twinning- detwinning process, the twinning-like lattice reorientation process was captured within an individual grain inside a bulk material during the strain reversal. The distributions of parent, twin, and reorientated grains and sub-micron level strain variation across the twin boundary are revealed. A theoretical calculationmore » of the lattice strain confirms that the internal strain distribution in parent and twinned grains correlates with the experimental setup, grain orientation of parent, twin, and surrounding grains, as well as the strain path changes. In conclusion, the study suggests a novel deformation mechanism within the hexagonal close-packed structure that cannot be determined from surface-based characterization methods.« less

  19. Characterization of adiabatic shear bands in AM60B magnesium alloy under ballistic impact

    SciTech Connect

    Zou, D.L.; Zhen, L. Xu, C.Y.; Shao, W.Z.

    2011-05-15

    Adiabatic shear bands in Mg alloy under ballistic impact at a velocity of 0.5 km.s{sup -1} were characterized by means of optical microscope, scanning electron microscope, transmission electron microscope and indenter technique. The results show that adiabatic shear bands were formed around the impacted crater, and the deformed and transformed bands were distinguished by etching colors in metallographic observation. TEM observation shows that the deformed bands were composed of the elongated grains and high density dislocations, while the transformed bands composed of the ultrafine and equiaxed grains were confirmed. In initial stage, the severe localized plastic deformation led to the formation of elongated grains in the deformed bands. With localized strain increasing, the severe localized deformation assisted with the plastic temperature rising led to the severe deformation grains evolved into the ultrafine and equiaxed grains, while the deformed bands were developed into transformed bands. The formation of the ultrafine and equiaxed grains in the transformed bands should be attributed to the twinning-induced rotational dynamic recrystallization mechanism. High microhardness in the bands was obtained because of the strain hardening, grain refining and content concentration. - Research Highlights: {yields} Deformed and transformed bands are found in Mg alloy under ballistic impact. {yields} The microstructures in the deformed and transformed bands are characterized. {yields} The evolution process of the microstructure in the bands is discussed.

  20. Texture enhancement during grain growth of magnesium alloy AZ31B

    SciTech Connect

    Bhattacharyya, Jishnu J.; Agnew, S. R.; Muralidharan, G.

    2015-01-03

    In this paper, the microstructure and texture evolution during annealing of rolled Mg alloy AZ31B, at temperatures ranging from 260 to 450°C, is characterized, and a grain growth exponent of n=5, indicating inhibition of grain growth, is observed. Broadening of the normalized grain size distributions, which indicates abnormal grain growth, was observed at all temperatures investigated. It is shown, using a Zener-type analysis for pinning of grain boundaries by particles, that impurity-based particles are responsible for grain growth inhibition and abnormal grain growth. The strong basal texture which develops during rolling of the Mg alloy, resulting in an initial peak intensity in the (0002) pole figure of nine multiples of a random distribution (MRD), increases to ~15 MRD during annealing at 400 and 450°C. Furthermore, a specific texture component {0001}(1120) is observed in the orientation distribution, which increases from 10 to 23 MRD at 400°C. It is hypothesized that the anisotropic grain boundary properties (i.e. low angle boundaries have low energy and mobility) are responsible for the texture strengthening. Additionally, electron backscattered diffraction reveals the recrystallized microstructure to contain a significant number of boundaries with ~30° misorientation about the <0001> direction, and this boundary type persists throughout most annealing treatments explored.

  1. Intragranular Twinning, Detwinning, and Twinning-Like Lattice Reorientation in Magnesium Alloys

    SciTech Connect

    Wu, Wei; Gao, Yanfei; Li, Nan; Parish, Chad M; Liu, Wenjun; Liaw, Peter K; An, Ke

    2016-01-01

    Deformation twinning plays a critical role on improving metals or alloys ductility, especially for hex- agonal close-packed materials with low symmetry crystal structure. A rolled Mg alloy was selected as a model system to investigate the extension twinning behaviors and characteristics of parent-twin in- teractions by nondestructive in situ 3D synchrotron X-ray microbeam diffraction. Besides twinning- detwinning process, the twinning-like lattice reorientation process was captured within an individ- ual grain inside a bulk material during the strain reversal. The distributions of parent, twin, and reor- ientated grains and sub-micron level strain variation across the twin boundary are revealed. A theoretical calculation of the lattice strain confirms that the internal strain distribution in parent and twinned grains correlates with the experimental setup, grain orientation of parent, twin, and surrounding grains, as well as the strain path changes. The study suggests a novel deformation mechanism within the hexagonal close-packed structure that cannot be determined from surface-based characterization methods.

  2. Phase field simulation on microstructure evolution in solidification and aging process of squeeze cast magnesium alloy

    NASA Astrophysics Data System (ADS)

    Pan, H. W.; Han, G. M.; Han, Z. Q.; Liu, B. C.

    2015-06-01

    Phase-field models have been developed to simulate the dendritic growth in pressurized solidification of Mg-Al alloy during squeeze casting and the precipitation of multivariant β-Mg17Al12 phases during the subsequent aging process. For the pressurized solidification, the effects of pressure on the Gibbs free energy and chemical potential of solid and liquid phases, and the solute diffusion coefficient were considered. For the precipitation during aging process, the effects of elastic strain energy, anisotropy of interfacial energy, and anisotropy of interface mobility coefficient were considered. The results showed that the dendritic growth rate tends to increase and the secondary dendrite arms are more developed as the pressure is increased from 0.1 to 100MPa, which showed a good agreement with the experimental results of direct squeeze casting of Mg-Al alloy. The 2D and 3D simulated precipitates had lath shapes with lozenge ends, and the precipitate variants were parallel to the basal plane and oriented in directions with an angular interval of 60 degrees, which is in good agreement with experimental observations.

  3. Texture enhancement during grain growth of magnesium alloy AZ31B

    DOE PAGESBeta

    Bhattacharyya, Jishnu J.; Agnew, S. R.; Muralidharan, G.

    2015-01-03

    In this paper, the microstructure and texture evolution during annealing of rolled Mg alloy AZ31B, at temperatures ranging from 260 to 450°C, is characterized, and a grain growth exponent of n=5, indicating inhibition of grain growth, is observed. Broadening of the normalized grain size distributions, which indicates abnormal grain growth, was observed at all temperatures investigated. It is shown, using a Zener-type analysis for pinning of grain boundaries by particles, that impurity-based particles are responsible for grain growth inhibition and abnormal grain growth. The strong basal texture which develops during rolling of the Mg alloy, resulting in an initial peakmore » intensity in the (0002) pole figure of nine multiples of a random distribution (MRD), increases to ~15 MRD during annealing at 400 and 450°C. Furthermore, a specific texture component {0001}(1120) is observed in the orientation distribution, which increases from 10 to 23 MRD at 400°C. It is hypothesized that the anisotropic grain boundary properties (i.e. low angle boundaries have low energy and mobility) are responsible for the texture strengthening. Additionally, electron backscattered diffraction reveals the recrystallized microstructure to contain a significant number of boundaries with ~30° misorientation about the <0001> direction, and this boundary type persists throughout most annealing treatments explored.« less

  4. Architectural optimization of an epoxy-based hybrid sol-gel coating for the corrosion protection of a cast Elektron21 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Murillo-Gutiérrez, N. V.; Ansart, F.; Bonino, J.-P.; Kunst, S. R.; Malfatti, C. F.

    2014-08-01

    An epoxy-based hybrid sol-gel coating was prepared in various architectural configurations has been studied for the corrosion protection of a cast Elektron21 magnesium alloy. The creation of a single layer of this coating presents defects consisting of macro-pores and protuberances, which opens access for corrosive species to reach the metallic substrate. These defects are suspected to result from the high reactivity of the substrate, as well as to the irregular topography of the substrate disrupted by the microstructure of the own magnesium alloy. Hence, a sol-gel coating in bilayer architecture is proposed, where the first layer would “inert” the surface of the magnesium substrate, and the second layer would cover the defects of the first layer and also thickening the coating. The morphological characteristics of the sol-gel coatings were analyzed by scanning electron microscopy (SEM), and their corrosion behavior was evaluated by OCP (open circuit potential) monitoring and electrochemical impedance spectroscopy (EIS) in chloride media. It is shown that both the architectural arrangement and the individual thickness of the first and second layers have an important influence on the anticorrosion performances of the protective system, just as much as its global thickness.

  5. Study of the effect of low-power pulse laser on arc plasma and magnesium alloy target in hybrid welding by spectral diagnosis technique

    NASA Astrophysics Data System (ADS)

    Liu, Liming; Hao, Xinfeng

    2008-10-01

    In order to study the effect of laser pulses on arc plasma and target metal in the hybrid welding process, the spectra of the plasmas in the welding process of magnesium alloys are analysed in this paper. The acquisition system of plasma spectra is set up and the spectral lines of welding plasma are acquired. Compared with tungsten-inert gas (TIG) welding, the intensities of the spectral lines of magnesium increase sharply while those of Ar decrease for strong evaporation and ionization of magnesium alloys in low-power laser/arc hybrid welding. The electron temperature and density are estimated by the Boltzmann plot method and the Stark broadening effect. The result shows that the electron temperature of arc plasma in the hybrid welding process is much lower than that in TIG welding, especially in the laser beam-affected zone. In contrast, the electron density of the plasma is enhanced. The influences of laser parameters on electron temperature are also studied. The changes in electron temperature and density indicate that the effect of laser pulse on the target metal is the dominant factor influencing the electron temperature and density in low-power laser/arc hybrid welding.

  6. Effect of Y, Sr, and Nd additions on the microstructure and microfracture mechanism of squeeze-cast AZ91-X magnesium alloys

    SciTech Connect

    Lee, S.; Lee, S.H.; Kim, D.H.

    1998-04-01

    This study aims to investigate the effects of Y, Sr, and Nd additions on the microstructure and microfracture mechanism of the four squeeze-cast magnesium alloys based on the commercial AZ91 alloy. Microstructural observation, in situ fracture tests, fractographic observation were conducted on the alloys to clarify the microfracture process. Microstructural analyses indicated that grain refinement could be achieved by small additions of alloying elements, although the discontinuously precipitated Mg{sub 17}Al{sub 12} phases still existed on grain boundaries. From in situ fracture observation of an AZ91-Sr alloy, it was seen that coarse needle-shaped compound particles and Mg{sub 17}Al{sub 12} phases located on the grain boundary provided easy intergranular fracture sites under low stress intensity factor levels, resulting in the drop in toughness. On the other hand, the AZ91-Y and AZ91-Nd alloys showed improved fracture toughness, since deformation and fracture paths proceeded into grains rather than to grain boundaries, as the planar slip bands and twinnings actively developed inside the grains. These findings suggested, on the basis of the well-developed planar slip bands and twinnings, that the small addition of Y or Nd was very effective in improving fracture toughness.

  7. Effect of severe plastic deformation on microstructure and mechanical properties of magnesium and aluminium alloys in wide range of strain rates

    NASA Astrophysics Data System (ADS)

    Skripnyak, Vladimir; Skripnyak, Evgeniya; Skripnyak, Vladimir; Vaganova, Irina; Skripnyak, Nataliya

    2013-06-01

    Results of researches testify that a grain size have a strong influence on the mechanical behavior of metals and alloys. Ultrafine grained HCP and FCC metal alloys present higher values of the spall strength than a corresponding coarse grained counterparts. In the present study we investigate the effect of grain size distribution on the flow stress and strength under dynamic compression and tension of aluminium and magnesium alloys. Microstructure and grain size distribution in alloys were varied by carrying out severe plastic deformation during the multiple-pass equal channel angular pressing, cyclic constrained groove pressing, and surface mechanical attrition treatment. Tests were performed using a VHS-Instron servo-hydraulic machine. Ultra high speed camera Phantom V710 was used for photo registration of deformation and fracture of specimens in range of strain rates from 0,01 to 1000 1/s. In dynamic regime UFG alloys exhibit a stronger decrease in ductility compared to the coarse grained material. The plastic flow of UFG alloys with a bimodal grain size distribution was highly localized. Shear bands and shear crack nucleation and growth were recorded using high speed photography.

  8. Magnesium for automotive applications

    SciTech Connect

    VanFleteren, R.

    1996-05-01

    Die cast magnesium parts are rapidly replacing steel and aluminum structural components in automotive applications, as design engineers seek to reduce assembly costs, raise fuel efficiency, and improve safety. Dozens of automotive components are now die cast from magnesium alloys, including seat stanchions, valve covers, steering wheels, and a variety of steering column components. Because of their excellent castability, complex magnesium die castings can sometimes consolidate several components and eliminate assembly steps. Highly ductile magnesium alloys such as AM60B (6% aluminum) and AM50A (5% aluminum) are important in helping to meet automotive industry crash-energy requirements for car seating and steering components. AZ91D (9% aluminum, 1% zinc) alloys are making removable rear seats in new minivans much easier to handle.

  9. Microstructure and properties of the low-power-laser clad coatings on magnesium alloy with different amount of rare earth addition

    NASA Astrophysics Data System (ADS)

    Zhu, Rundong; Li, Zhiyong; Li, Xiaoxi; Sun, Qi

    2015-10-01

    Due to the low-melting-point and high evaporation rate of magnesium at elevated temperature, high power laser clad coating on magnesium always causes subsidence and deterioration in the surface. Low power laser can reduce the evaporation effect while brings problems such as decreased thickness, incomplete fusion and unsatisfied performance. Therefore, low power laser with selected parameters was used in our research work to obtain Al-Cu coatings with Y2O3 addition on AZ91D magnesium alloy. The addition of Y2O3 obviously increases thickness of the coating and improves the melting efficiency. Furthermore, the effect of Y2O3 addition on the microstructure of laser clad Al-Cu coatings was investigated by scanning electron microscopy. The energy-dispersive spectrometer (EDS) and X-ray diffractometer (XRD) were used to examine the elemental and phase compositions of the coatings. The properties were investigated by micro-hardness test, dry wear test and electrochemical corrosion. It was found that the addition of Y2O3 refined the microstructure. The micro-hardness, abrasion resistance and corrosion resistance of the coatings was greatly improved compared with the magnesium matrix, especially for the Al-Cu coating with Y2O3 addition.

  10. The Small Fatigue Crack Growth Behavior of an AM60 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Chen, Zhe; Shyam, Amit; Huang, Jack; Decker, Ray F.; LeBeau, Steve E.; Boehlert, Carl J.

    2013-02-01

    The effects of thermomechanical processing and subsequent heat treatment on the small fatigue crack growth (FCG) behavior of an AM60 (Mg-6.29Al-0.28Mn wt pct) alloy were evaluated. The effects of mechanical loading parameters, such as maximum stress and load-ratio, on the small FCG behavior were also determined. Maximum stress did not appear to affect the crack propagation rate of small cracks in the stress and crack size ranges considered. Materials with different microstructures and yield stresses, introduced by different processing conditions, showed similar crack growth rates at equivalent stress intensity factor ranges. The effect of load ratio on small crack growth rates was recorded. Fracture surface characterization suggested that the fatigue crack propagation mechanism was a mixture of transgranular and intergranular cracking. Porosity and other material defects played respective important roles in determining the fatigue crack initiation and propagation behavior.

  11. Use of Thermodynamic Modeling for Selection of Electrolyte for Electrorefining of Magnesium from Aluminum Alloy Melts

    NASA Astrophysics Data System (ADS)

    Gesing, Adam J.; Das, Subodh K.

    2016-06-01

    With United States Department of Energy Advanced Research Project Agency funding, experimental proof-of-concept was demonstrated for RE-12TM electrorefining process of extraction of desired amount of Mg from recycled scrap secondary Al molten alloys. The key enabling technology for this process was the selection of the suitable electrolyte composition and operating temperature. The selection was made using the FactSage thermodynamic modeling software and the light metal, molten salt, and oxide thermodynamic databases. Modeling allowed prediction of the chemical equilibria, impurity contents in both anode and cathode products, and in the electrolyte. FactSage also provided data on the physical properties of the electrolyte and the molten metal phases including electrical conductivity and density of the molten phases. Further modeling permitted selection of electrode and cell construction materials chemically compatible with the combination of molten metals and the electrolyte.

  12. Recrystallization and superplasticity at 300 C in an aluminum-magnesium alloy

    NASA Technical Reports Server (NTRS)

    Hales, S. J.; Mcnelley, T. R.; Mcqueen, H. J.

    1991-01-01

    Variations in thermomechanical processing (TMP) which regulate the microstructural characteristics and superplastic response of an Al-10Mg-0.1Zr alloy at 300 C were evaluated. Mechanical property data revealed that the superplastic ductility can be enhanced by simultaneously increasing the total rolling strain, the reduction per pass, and the duration of reheating intervals between passes during isothermal rolling. Texture and microscopy data were consistent with the development of a refined microstructure by recovery-dominated processes, i.e., continuous recrystallization, during the processing. The mechanisms by which a refined substructure can be progressively converted into a fine-grained structure during repeated cycles of deformation and annealing are addressed. A qualitative description of the complex sequence of developments leading to a microstructure better suited to support superplastic response is presented.

  13. Effects of temperature-dependent material properties and shielding gas on molten pool formation during continuous laser welding of AZ91 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Bannour, Sana; Abderrazak, Kamel; Mhiri, Hatem; Le Palec, Georges

    2012-11-01

    Laser welding processes are widely used for fabrications in many engineering applications such as aerospace and automotives. In this paper, a moving distributed heat source model based on Goldak's method [1] has been implemented into finite volume thermal simulations in order to predict temperature distributions during the welding process of a magnesium alloy and to study the effects of variations in thermal properties, absorption coefficient and gas shielding on the computed temperature distributions and weld pool dimensions. The main conclusion is the significant effects of varying the thermal conductivity and absorption coefficient of magnesium. Also, it has been seen that the shielding gas, besides its main role of protection against oxidation, has a significant effect on the width of the weld pool. Finally, the obtained results have been compared to the experimental ones and a satisfactory correlation has been observed, indicating the reliability of the model developed in this study.

  14. Enhancement of the mechanical properties of AZ31 magnesium alloy via nanostructured hydroxyapatite thin films fabricated via radio-frequency magnetron sputtering.

    PubMed

    Surmeneva, M A; Tyurin, A I; Mukhametkaliyev, T M; Pirozhkova, T S; Shuvarin, I A; Syrtanov, M S; Surmenev, R A

    2015-06-01

    The structure, composition and morphology of a radio-frequency (RF) magnetron sputter-deposited dense nano-hydroxyapatite (HA) coating that was deposited on the surface of an AZ31 magnesium alloy were characterized using AFM, SEM, EDX and XRD. The results obtained from SEM and XRD experiments revealed that the bias applied during the deposition of the HA coating resulted in a decrease in the grain and crystallite size of the film having a crucial role in enhancing the mechanical properties of the fabricated biocomposites. A maximum hardness of 9.04 GPa was found for the HA coating, which was prepared using a bias of -50 V. The hardness of the HA film deposited on the grounded substrate (GS) was found to be 4.9 GPa. The elastic strain to failure (H/E) and the plastic deformation resistance (H(3)/E(2)) for an indentation depth of 50 nm for the HA coating fabricated at a bias of -50 V was found to increase by ~30% and ~74%, respectively, compared with the coating deposited at the GS holder. The nanoindentation tests demonstrated that all of the HA coatings increased the surface hardness on both the microscale and the nanoscale. Therefore, the results revealed that the films deposited on the surface of the AZ31 magnesium alloy at a negative substrate bias can significantly enhance the wear resistance of this resorbable alloy.

  15. Multi-passes warm rolling of AZ31 magnesium alloy, effect on evaluation of texture, microstructure, grain size and hardness

    NASA Astrophysics Data System (ADS)

    Kamran, J.; Hasan, B. A.; Tariq, N. H.; Izhar, S.; Sarwar, M.

    2014-06-01

    In this study the effect of multi-passes warm rolling of AZ31 magnesium alloy on texture, microstructure, grain size variation and hardness of as cast sample (A) and two rolled samples (B & C) taken from different locations of the as-cast ingot was investigated. The purpose was to enhance the formability of AZ31 alloy in order to help manufacturability. It was observed that multi-passes warm rolling (250°C to 350°C) of samples B & C with initial thickness 7.76mm and 7.73 mm was successfully achieved up to 85% reduction without any edge or surface cracks in ten steps with a total of 26 passes. The step numbers 1 to 4 consist of 5, 2, 11 and 3 passes respectively, the remaining steps 5 to 10 were single pass rolls. In each discrete step a fixed roll gap is used in a way that true strain per step increases very slowly from 0.0067 in the first step to 0.7118 in the 26th step. Both samples B & C showed very similar behavior after 26th pass and were successfully rolled up to 85% thickness reduction. However, during 10th step (27th pass) with a true strain value of 0.772 the sample B experienced very severe surface as well as edge cracks. Sample C was therefore not rolled for the 10th step and retained after 26 passes. Both samples were studied in terms of their basal texture, microstructure, grain size and hardness. Sample C showed an equiaxed grain structure after 85% total reduction. The equiaxed grain structure of sample C may be due to the effective involvement of dynamic recrystallization (DRX) which led to formation of these grains with relatively low misorientations with respect to the parent as cast grains. The sample B on the other hand showed a microstructure in which all the grains were elongated along the rolling direction (RD) after 90 % total reduction and DRX could not effectively play its role due to heavy strain and lack of plastic deformation systems. The microstructure of as cast sample showed a near-random texture (mrd 4.3), with average grain size

  16. Formation behavior of basal texture under the high temperature plane strain compression deformation in AZ80 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Kim, K.; Okayasu, K.; Fukutomi, H.

    2015-04-01

    The formation behavior of basal texture during high temperature deformation of AZ80 magnesium alloys in single phase was investigated by plane strain compression deformation. Three kinds of specimens with different initial textures were machined out from an extruded bar having a <101¯0> texture. Plane strain compression tests were conducted at temperatures of 623K and 723K and a strain rate of 5.0×10-2s-1, with a strain range of between - 0.4 and -1.0. After deformation, the specimens were immediately quenched in oil. Texture measurement was carried out on the compression planes by the Schulz reflection method using nickel filtered Cu Kα radiation. Electron backscatter diffraction (EBSD) measurements were also conducted in order to examine the spatial distribution of orientations. Three kinds of specimens named A, B and C were prepared from the same extruded bar. In the specimens A, B and C, {0001} was distributed preferentially parallel to ND, TD, and RD, respectively. After deformation, texture evaluation was conducted on the mid-plane section. At the plane strain compression deformation, peaks appeared in the true stress-true strain curves irrespective of the kinds of specimen used. It was found that the main components and the pole densities of the textures vary depending on deformation condition and initial texture. Six kinds of texture components were observed after deformation. The (0001)<101¯0> has formed regardless of the initial texture. There are two types of texture components; one exists before the deformation, and the other does not. Either types are considered to have stable orientations for plane strain compression. Also, the basal texture is composed of two crystal orientation components - (0001)<101¯0> and (0001)<112¯0>. When (0001) existed before deformation, an extremely sharp (0001) (compression plane) texture is formed.

  17. In vitro and in vivo biocompatibility and corrosion behaviour of a bioabsorbable magnesium alloy coated with octacalcium phosphate and hydroxyapatite.

    PubMed

    Hiromoto, Sachiko; Inoue, Motoki; Taguchi, Tetsushi; Yamane, Misao; Ohtsu, Naofumi

    2015-01-01

    Octacalcium phosphate (OCP) and hydroxyapatite (HAp) coatings were formed on Mg-3 mass% Al-1 mass% Zn (AZ31) magnesium alloy by a single-step chemical solution deposition method. Chemically polished AZ31 (Cpol-AZ31) and HAp- and OCP-coated AZ31 (HAp- and OCP-AZ31) were immersed in a medium for 52 weeks or implanted in transgenic mice for 16 weeks to examine the long-term corrosion behaviour and in situ inflammation behaviour. In the medium, Mg-ion release was restricted for the initial several days and the corrosion rate thereafter was suppressed by approximately one-half with the HAp and OCP coatings. HAp-AZ31 showed a ∼20% lower corrosion rate than OCP-AZ31. Tissues of the transgenic mouse emit fluorescence in proportion to the degree of inflammation in situ. The luminescence intensity level was too low to be a problem regardless of the coatings. A thinner fibrous tissue layer was formed around OCP- and HAp-AZ31 than around Cpol-AZ31, indicating that the HAp and OCP coatings suppressed corrosion and foreign-body reaction in vivo. Visible pits were formed in filiform and round shapes in vitro and in vivo, respectively. Corrosion was observed underneath the coatings, and almost uniform corrosion took place in vitro, while local corrosion was predominant in vivo. These differences in corrosion morphology are attributed to the adhesion of tissues and the lower diffusivity on the surface in vivo than that in vitro. Dissolution behaviour of OCP crystals in vivo was different from that in vitro. It was demonstrated that the HAp and OCP coatings developed have great potential for a biocompatible and corrosion protection coating.

  18. An anticorrosive magnesium/carbon nanotube composite

    NASA Astrophysics Data System (ADS)

    Endo, M.; Hayashi, T.; Itoh, I.; Kim, Y. A.; Shimamoto, D.; Muramatsu, H.; Shimizu, Y.; Morimoto, S.; Terrones, M.; Iinou, S.; Koide, S.

    2008-02-01

    Here, we report a drastically improved anticorrosive characteristic of magnesium alloy composites with the introduction of multiwalled carbon nanotubes. Highly depressed corrosion of nanotube-filled magnesium composite in salt water is due to the formation of stable oxide films along the grain boundaries of magnesium. Our results indicate that carbon nanotube acted as effective multifunctional filler to improve both mechanical and anticorrosive performances of magnesium alloy.

  19. An electron-backscattered diffraction study of the texture evolution in a coarse-grained AZ31 magnesium alloy deformed in tension at elevated temperatures

    NASA Astrophysics Data System (ADS)

    Liu, Yi; Wu, Xin

    2006-01-01

    Electron-backscattered diffraction (EBSD) has been used to investigate the texture evolution during tensile deformation at temperatures between 673 and 773 K of a coarse-grained commercial AZ31 magnesium alloy. A weak (0001) fiber texture was initially present in the hot-rolled magnesium alloy plate. The [0001] directions of the grains spread 0 to 45 deg around the normal direction (ND) of the magnesium alloy plate. This pre-existing weak texture evolved during tensile deformation into a strong texture close to the {0001} <1bar 100>. The [0001] directions of the grains rotated toward the orientations perpendicular to the tension axis of the samples, indicating that the <11bar 20> slip system appeared to be the most active slip system, especially in the early stages of deformation. The EBSD Schmid-factor analysis revealed that, however, with an increase in strain and the rotation of the (0001) slip plane, the {11bar 22} <11bar 2bar 3> slip system appeared to be more favorable. The {1bar 200} <11bar 10> and {1bar 201} <11bar 20> slip systems remained favored throughout the strains investigated, indicating that {1bar 100} and {1bar 101} are two important slip planes for cross slip using the <11bar 20> slip vector. It is found that the misorientation across one coarse grain (as high as 38.2 deg) is accommodated by low-angle grain boundaries (LAGBs). The formation of these LAGBs may be an intermediate stage of the coarse grain refinement that occurred during deformation.

  20. Effect of geometrical stress concentrators on the current-induced suppression of the serrated deformation in an aluminum-magnesium AlMg5 alloy

    NASA Astrophysics Data System (ADS)

    Shibkov, A. A.; Zolotov, A. E.; Zheltov, M. A.; Denisov, A. A.; Gasanov, M. F.; Kochegarov, S. S.

    2016-05-01

    The effect of an electric current on the band formation and the serrated deformation of planar specimens made of an aluminum-magnesium AlMg5 alloy and weakened by holes is experimentally studied. It is found that the concentration of elastic stress fields and the self-localized unstable plastic deformation field near a hole decreases the critical strain of appearance of the first stress drop and hinders the currentinduced suppression of band formation and the serrated Portevin-Le Chatelier deformation. These results are shown not to be related to the concentration of Joule heat near a hole.

  1. Magnesium Gluconate

    MedlinePlus

    Magnesium gluconate is used to treat low blood magnesium. Low blood magnesium is caused by gastrointestinal disorders, prolonged vomiting or ... disease, or certain other conditions. Certain drugs lower magnesium levels as well.This medication is sometimes prescribed ...

  2. Preparation and Performance of Plasma/Polymer Composite Coatings on Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Bakhsheshi-Rad, H. R.; Hamzah, E.; Bagheriyan, S.; Daroonparvar, M.; Kasiri-Asgarani, M.; Shah, A. M.; Medraj, M.

    2016-07-01

    A triplex plasma (NiCoCrAlHfYSi/Al2O3·13%TiO2)/polycaprolactone composite coating was successfully deposited on a Mg-1.2Ca alloy by a combination of atmospheric plasma spraying and dip-coating techniques. The NiCoCrAlHfYSi (MCrAlHYS) coating, as the first layer, contained a large number of voids, globular porosities, and micro-cracks with a thickness of 40-50 μm, while the Al2O3·13%TiO2 coating, as the second layer, presented a unique bimodal microstructure with a thickness of 70-80 μm. The top layer was a hydrophobic polymer, which effectively sealed the porosities of plasma layers. The results of micro-hardness and bonding strength tests showed that the plasma coating presented excellent hardness (870 HV) and good bonding strength (14.8 MPa). However, the plasma/polymer coatings interface exhibited low bonding strength (8.6 MPa). The polymer coating formed thick layer (100-110 μm) that homogeneously covered the surface of the plasma layers. Contact angle measurement showed that polymer coating over plasma layers significantly decreased surface wettability. The corrosion current density (i corr) of an uncoated sample (262.7 µA/cm2) decreased to 76.9 µA/cm2 after plasma coatings were applied. However, it was found that the i corr decreased significantly to 0.002 µA/cm2 after polymer sealing of the porous plasma layers.

  3. Preparation and Performance of Plasma/Polymer Composite Coatings on Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Bakhsheshi-Rad, H. R.; Hamzah, E.; Bagheriyan, S.; Daroonparvar, M.; Kasiri-Asgarani, M.; Shah, A. M.; Medraj, M.

    2016-09-01

    A triplex plasma (NiCoCrAlHfYSi/Al2O3·13%TiO2)/polycaprolactone composite coating was successfully deposited on a Mg-1.2Ca alloy by a combination of atmospheric plasma spraying and dip-coating techniques. The NiCoCrAlHfYSi (MCrAlHYS) coating, as the first layer, contained a large number of voids, globular porosities, and micro-cracks with a thickness of 40-50 μm, while the Al2O3·13%TiO2 coating, as the second layer, presented a unique bimodal microstructure with a thickness of 70-80 μm. The top layer was a hydrophobic polymer, which effectively sealed the porosities of plasma layers. The results of micro-hardness and bonding strength tests showed that the plasma coating presented excellent hardness (870 HV) and good bonding strength (14.8 MPa). However, the plasma/polymer coatings interface exhibited low bonding strength (8.6 MPa). The polymer coating formed thick layer (100-110 μm) that homogeneously covered the surface of the plasma layers. Contact angle measurement showed that polymer coating over plasma layers significantly decreased surface wettability. The corrosion current density ( i corr) of an uncoated sample (262.7 µA/cm2) decreased to 76.9 µA/cm2 after plasma coatings were applied. However, it was found that the i corr decreased significantly to 0.002 µA/cm2 after polymer sealing of the porous plasma layers.

  4. A study of the effects of rare-earth elements on the microstructural evolution and deformation behavior of magnesium alloys at temperatures up to 523K

    NASA Astrophysics Data System (ADS)

    Chakkedath, Ajith

    Due to their high specific strength, lightweight magnesium (Mg) alloys are being increasingly used for applications, such as the automotive industry, where weight savings are critical. In order to develop new alloys and processing methods to achieve higher strength and better formability to compete with currently used metal alloys, it is important to understand the effects of alloying elements, processing, and temperature on the microstructure, mechanical properties, and the deformation behavior. In this dissertation, a systematic investigation on the effects of Nd additions (0-1wt.%) and temperature (298-523K) on the microstructure and the activity of different deformation modes in as-cast and cast-then-extruded Mg-1Mn (wt.%) alloys were performed. For this study, an in-situ testing technique which combines tension and compression testing inside a scanning electron microscope (SEM) with electron backscatter diffraction (EBSD) analysis was employed. The main findings of this work were that the microstructure, strength, and the distribution of the deformation modes varied significantly as a function of Nd content, temperature, and processing. An increase in the Nd content resulted in a weaker texture after extrusion in Mg-1Mn alloys. A combination of slip and twinning mechanisms controlled the tensile deformation in the extruded alloys at ambient temperatures. With an increase in temperature, the twinning activity decreased, and slip mechanisms dominated the deformation. In the extruded Nd-containing alloys, basal slip dominated the deformation, especially at elevated temperatures, suggesting that Nd additions strengthen basal slip. This resulted in excellent elevated-temperature strength retention in extruded Mg-1Mn-1Nd alloy, and a decrease in the Nd content to 0-0.3wt.% resulted in a decrease in the tensile strength at elevated temperatures. In extruded Mg-1Mn, contraction twinning dominated the tensile deformation and this alloy exhibited a lower elongation

  5. Chemistry and electrochemistry of environment-assisted cracking of an aluminum-zinc-magnesium-copper alloy

    NASA Astrophysics Data System (ADS)

    Cooper, Kevin Richard

    2001-11-01

    The mechanism of environment-assisted cracking (EAC) of 7xxx-series alloys is unclear, involving uncertain contributions of hydrogen embrittlement (HE) and anodic dissolution (AD). Fundamental understanding of the EAC mechanism is lacking in part because the role of the crack environment is not well understood. The objective of this research was to characterize and understand the role of the crack chemistry and electrochemistry during aqueous EAC of AA 7050. The crack environment can differ significantly from bulk conditions. Cations, produced by AD, hydrolyze causing local acidification; anions from the bulk electrolyte concentrate within the crack to maintain charge neutrality; ohmic potential drop results from ion migration and diffusion. A positive correlation exists between da/dt and [Al3+]Tip in chromate-chloride electrolyte wherein tip dissolution dominates flank corrosion in establishing the crack chemistry. Tip pH was 2 to 4 and determined by the reaction Al3+ + H 2O = AlOH2+ + H+. The tip potential (ETip) was approximately -0.90 VSCE and independent of EApp . The low ETip and pH promote H+ reduction, generating atomic and molecular H. Hydrogen bubbles restrict ion movement, substantially increasing the effective crack resistance over bulk conditions. Absorbed atomic hydrogen facilitates HE. The spontaneous transition from slow, incubation to high-rate da/dt coincides with the establishment of a critical aggressive tip chemistry and tip depolarization. Development of the critical occluded chemistry necessary for accelerated da/dt is a competitive process between opposing forces: AD, hydrolysis and migration promote an aggressive environment whereas diffusion reduces concentration gradients, thereby retarding the formation of an aggressive chemistry. Quantitative assessment of the contribution of tip dissolution to crack advance is hindered by a lack of knowledge of two key parameters: the tip corrosion front height and the effective crack conductivity

  6. Design of TEOS-GPTMS sol-gel coatings on rare-earth magnesium alloys employed in the manufacture of orthopaedic implants

    NASA Astrophysics Data System (ADS)

    Rueda, L. M.; Nieves, C.; Hernández Barrios, C. A.; Coy, A. E.; Viejo, F.

    2016-02-01

    In the present work hybrid sol-gel coatings were synthesized on different magnesium alloys with potential interest in the fabrication of orthopaedic implants. Hybrid sols were obtained from a mixture of the inorganic precursor tetraethoxysilane (TEOS) and the organic precursor 3-glycidoxypropyltrimethoxysilane (GPTMS), employing ethanol as solvent and acetic acid as catalyst. The characterization of the sols was performed using pH measurements, rheological tests and infrared spectroscopy (FTIR) for different aging times. On the other hand, the coatings were characterized by scanning electron microscopy (SEM), while the corrosion resistance was evaluated using anodic polarization in SBF solution at 37±2°C. The results confirmed that, under specific conditions, uniform and homogeneous sol-gel coatings were obtained, which enhanced the corrosion resistance so that the corrosion current density was reduced in about two orders of magnitude with regard to the parent alloy.

  7. In vitro and in vivo corrosion of the novel magnesium alloy Mg-La-Nd-Zr: influence of the measurement technique and in vivo implant location.

    PubMed

    Reifenrath, J; Marten, A-K; Angrisani, N; Eifler, R; Weizbauer, A

    2015-08-12

    For the evaluation of new magnesium-based alloys, many different in vitro and in vivo methods are used. It was the aim of the current study to perform in vitro and in vivo corrosion studies of the new alloy Mg-La-Nd-Zr for its evaluation as a promising new degradable material and to compare commonly used evaluation methods. Die casted and subsequent extruded cylindrical pins (Ø1.5 mm; length 7 mm, [Formula: see text]) were implanted subcutaneously ([Formula: see text]), intramuscular ([Formula: see text]) and intramedullary ([Formula: see text]) in female Lewis rats with a postoperative follow up of 8 weeks; subsequent μ-computed tomographical analyses (XTremeCT and μCT80) were performed as well as weight analysis prior to and after implantation. Cubes (5 mm  ×  4 mm  ×  4 mm; surface area, 1.12 cm(2); [Formula: see text]) were used for in vitro corrosion (HBSS and RPMI 1640 + 10% FBS medium) and cytocompatibility studies (L929 cells). First of all it could be stated that implant location strongly influences the in vivo corrosion rate. In particular, intramedullary implanted pins corroded faster than pins in a subcutaneous or intramuscular environment. Considering the different evaluation methods, the calculated ex vivo μCT-based corrosion rates resulted in comparable values to the corrosion rates calculated by the weight loss method, especially after chromatic acid treatment of the explanted pins. The in vitro methods used tend to show similar corrosion rates compared to in vivo corrosion, especially when a RPMI medium was used, and therefore are suitable to predict corrosion trends prior to in vivo studies. Regarding cytocompatibility, the novel magnesium alloy Mg-La-Nd-Zr showed sufficient cell viability and therefore can be considered as a promising alloy for further applications.

  8. Magnesium Research and Technology Development

    SciTech Connect

    Nyberg, Eric A.; Joost, William; Smith, Mark T.

    2009-12-30

    The Magnesium Research and Technical Development (MR&TD) project supports efforts to increase using magnesium in automotive applications, including improving technology, lowering costs and increasing the knowledge needed to enable alloy and manufacturing process optimization. MR&TD supports the U.S. Department of Energy (DOE)/United States Automotive Materials Partnership (USAMP) Magnesium Front End Research and Development (MFERD) project in collaboration with China and Canada. The MR&TD projects also maintains the magnesium bibliographic database at magnesium.pnl.gov.

  9. CONDENSED MATTER: STRUCTURE, THERMAL AND MECHANICAL PROPERTIES: Three-dimensional size and orientation of the precipitates in AZ91 magnesium alloys measured by TEM techniques

    NASA Astrophysics Data System (ADS)

    Zheng, Ou; Ma, Jia-Yan; Wang, Jian-Bo; Zhou, Jia-Ping; Jin, Lei; Zhao, Dong-Shan; Wang, Ren-Hui

    2009-10-01

    Knowledge of the microscopic structure, including three-dimensional (3-D) size and orientation of the precipitates, is essential to fully understand the mechanical properties of the magnesium alloys and designing the alloys with better performance. Analytical TEM with high spatial resolution offers the simultaneous measurements of 3-D size, structure, orientation, composition of the precipitates from one typical sample along an established crystallographic axis. Besides popular Burgers orientation relationship (OR), other ORs such as Pitsch-Schrader OR, Crawley OR, Potter OR and a new OR with the form of [0001]α 1.0° from [311]γ and (11bar 20)α 2.0°? from (03bar 3)γ between the magnesium matrix and the precipitate γ-Mg17Al12 are identified by TEM imaging and diffraction techniques. As a case study, the thicknesses of the individual precipitates with Burgers OR are further measured to be 100-200 nm through both electron energy-loss spectroscopy and x-ray energy dispersive spectroscopy combining differential x-ray absorption and extrapolation, which are in agreement with the overall 3-D size statistic distribution results obtained through analysing various samples along various directions. Furthermore, the fabricated wedge-shape structure provides a platform on which to study the dependence of the interfacial strain on the variation of the thickness.

  10. Influence of heat treatment on bond strength and corrosion resistance of sol-gel derived bioglass-ceramic coatings on magnesium alloy.

    PubMed

    Shen, Sibo; Cai, Shu; Xu, Guohua; Zhao, Huan; Niu, Shuxin; Zhang, Ruiyue

    2015-05-01

    In this study, bioglass-ceramic coatings were prepared on magnesium alloy substrates through sol-gel dip-coating route followed by heat treatment at the temperature range of 350-500°C. Structure evolution, bond strength and corrosion resistance of samples were studied. It was shown that increasing heat treatment temperature resulted in denser coating structure as well as increased interfacial residual stress. A failure mode transition from cohesive to adhesive combined with a maximum on the measured bond strength together suggested that heat treatment enhanced the cohesion strength of coating on the one hand, while deteriorated the adhesion strength of coating/substrate on the other, thus leading to the highest bond strength of 27.0MPa for the sample heat-treated at 450°C. This sample also exhibited the best corrosion resistance. Electrochemical tests revealed that relative dense coating matrix and good interfacial adhesion can effectively retard the penetration of simulated body fluid through the coating, thus providing excellent protection for the underlying magnesium alloy. PMID:25728582

  11. EFFECT OF Sn AND Pb ADDITIONS ON MICROSTRUCTURE OF Mg-6Al-1Zn AS-CAST MAGNESIUM ALLOYS

    NASA Astrophysics Data System (ADS)

    Hou, Haibo; Zhu, Tianping; Wang, Yuxin; Gao, Wei

    2013-07-01

    Much attention has been paid to Mg alloys given that Mg alloys are the most promising lightweight metallic material. They have found applications in automobile and other fields where weight saving is of great significance. Mg-Al-Zn alloy system (AZ series), including AZ91 and AZ61 Mg alloys, is widely used in industry. We have studied the enhancement of mechanical properties by adding alloying elements Sn and Pb. This paper reports our study on the microstructure and element distribution of the alloys with small amounts of tin (Sn) and lead (Pb) additions.

  12. Surface microstructure and in vitro analysis of nanostructured akermanite (Ca2MgSi2O7) coating on biodegradable magnesium alloy for biomedical applications.

    PubMed

    Razavi, Mehdi; Fathi, Mohammadhossein; Savabi, Omid; Hashemi Beni, Batoul; Vashaee, Daryoosh; Tayebi, Lobat

    2014-05-01

    Magnesium (Mg) alloys, owing to their biodegradability and good mechanical properties, have potential applications as biodegradable orthopedic implants. However, several poor properties including low corrosion resistance, mechanical stability and cytocompatibility have prevented their clinical application, as these properties may result in the sudden failure of the implants during the bone healing. In this research, nanostructured akermanite (Ca2MgSi2O7) powder was coated on the AZ91 Mg alloy through electrophoretic deposition (EPD) assisted micro arc oxidation (MAO) method to modify the properties of the alloy. The surface microstructure of coating, corrosion resistance, mechanical stability and cytocompatibility of the samples were characterized with different techniques including X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), electrochemical corrosion test, immersion test, compression test and cell culture test. The results showed that the nanostructured akermanite coating can improve the corrosion resistance, mechanical stability and cytocompatibility of the biodegradable Mg alloy making it a promising material to be used as biodegradable bone implants for orthopedic applications.

  13. A New Constitutive Strain-Dependent Garofalo Equation to Describe the High-Temperature Processing of Materials—Application to the AZ31 Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Rieiro, I.; Gutiérrez, V.; Castellanos, J.; Carsí, M.; Larrea, M. T.; Ruano, O. A.

    2010-09-01

    A new strain-dependent equation derived from that of Garofalo is developed in this work. This equation describes mathematically the deformation behavior of materials as a function of strain, strain rate, and temperature and is valid over a wide range of strain with good statistical accuracy. An explicit expression σ left( \\varepsilon right) = fleft( {\\varepsilon ,T,dot{\\varepsilon }} right) is introduced that reproduces stress-strain curves. Statistical tools for determining the validity of the equation have been applied. Predictions from this expression were compared with torsion data obtained in AZ31 magnesium alloy that was deformed at various temperatures and strain rates. Analysis of the strain dependence of the Garofalo parameters allowed us to establish a steady state at strains of about 0.6. It also allows drawing conclusions about the microstructural changes that occur during deformation of the alloy. In addition, the characteristic points in the evolution with strain of the parameters of the equation are related to the most significant values that characterize the microstructural processes occurring during deformation of the AZ31 alloy. The observed decrease of Q and n as a function of strain is attributed first to a softening process due to dynamic recrystallization and grain size refinement and finally to flow localization. The predicted values obtained with the new constitutive equation and the experimental values for the AZ31 alloy are in good agreement with an average relative error of about 6.5 pct.

  14. Effect of biologically relevant ions on the corrosion products formed on alloy AZ31B: an improved understanding of magnesium corrosion.

    PubMed

    Jang, Yongseok; Collins, Boyce; Sankar, Jagannathan; Yun, Yeoheung

    2013-11-01

    Simulated physiological solutions mimicking human plasma have been utilized to study the in vitro corrosion of biodegradable metals. However, corrosion and corrosion product formation are different for different solutions with varied responses and, hence, the prediction of in vivo degradation behavior is not feasible based on these studies alone. This paper reports the role of physiologically relevant salts and their concentrations on the corrosion behavior of a magnesium alloy (AZ31B) and subsequent corrosion production formation. Immersion tests were performed for three different concentrations of Ca(2+), HPO4(2-), HCO3(-) to identify the effect of each ion on the corrosion of AZ31B assessed at 1, 3 and 10 days. Time-lapse morphological characterization of the samples was performed using X-ray computed tomography and scanning electron microscopy. The chemical composition of the surface corrosion products was determined by electron dispersive X-ray spectroscopy and X-ray diffraction. The results show that: (1) calcium is not present in the corrosion product layer when only Cl(-) and OH(-) anions are available; (2) the presence of phosphate induces formation of a densely packed amorphous magnesium phosphate corrosion product layer when HPO4(2-) and Cl(-) are present in solution; (3) octacalcium phosphate and hydroxyapatite (HAp) are deposited on the surface of the magnesium alloy when HPO4(2-) and Ca(2+) are present together in NaCl solution (this coating limits localized corrosion and increases general corrosion resistance); (4) addition of HCO3(-) accelerates the overall corrosion rate, which increases with increasing bicarbonate concentration; (5) the corrosion rate decreases due to the formation of insoluble HAp on the surface when HCO3(-), Ca(2+), and HPO4(2-) are present together.

  15. In situ monitoring of corrosion mechanisms and phosphate inhibitor surface deposition during corrosion of zinc-magnesium-aluminium (ZMA) alloys using novel time-lapse microscopy.

    PubMed

    Sullivan, James; Cooze, Nathan; Gallagher, Callum; Lewis, Tom; Prosek, Tomas; Thierry, Dominique

    2015-01-01

    In situ time-lapse optical microscopy was used to examine the microstructural corrosion mechanisms in three zinc-magnesium-aluminium (ZMA) alloy coated steels immersed in 1% NaCl pH 7. Preferential corrosion of MgZn(2) lamellae within the eutectic phases was observed in all the ZMA alloys followed by subsequent dissolution of Zn rich phases. The total extent and rate of corrosion, measured using time-lapse image analysis and scanning vibrating electrode technique (SVET) estimated mass loss, decreased as Mg and Al alloying additions were increased up to a level of 3 wt% Mg and 3.7 wt% Al. This was probably due to the increased presence of MgO and Al(2)O(3) at the alloy surface retarding the kinetics of cathodic oxygen reduction. The addition of 1 × 10(-2) mol dm(-3) Na(3)PO(4) to 1% NaCl pH 7 had a dramatic influence on the corrosion mechanism for a ZMA with passivation of anodic sites through phosphate precipitation observed using time-lapse image analysis. Intriguing rapid precipitation of filamentous phosphate was also observed and it is postulated that these filaments nucleate and grow due to super saturation effects. Polarisation experiments showed that the addition of 1 × 10(-2) mol dm(-3) Na(3)PO(4) to the 1% NaCl electrolyte promoted an anodic shift of 50 mV in open circuit potential for the ZMA alloy with a reduction in anodic current of 2.5 orders of magnitude suggesting that it was acting primarily as an anodic inhibitor supporting the inferences from the time-lapse investigations. These phosphate additions resulted in a 98% reduction in estimated mass loss as measured by SVET demonstrating the effectiveness of phosphate inhibitors for this alloy system.

  16. Upregulation of cell proliferation via Shc and ERK1/2 MAPK signaling in SaOS-2 osteoblasts grown on magnesium alloy surface coating with tricalcium phosphate.

    PubMed

    Jiang, Tianlong; Guo, Lei; Ni, Shenghui; Zhao, Yuyan

    2015-04-01

    Magnesium (Mg) alloys have been demonstrated to be viable orthopedic implants because of mechanical and biocompatible properties similar to natural bone. In order to improve its osteogenic properties, a porous β-tricalcium phosphate (β-TCP) was coated on the Mg-3AI-1Zn alloy by alkali-heat treatment technique. The human bone-derived cells (SaOS-2) were cultured on (β-TCP)-Mg-3AI-1Zn in vitro, and the osteoblast response, the morphology and the elements on this alloy surface were investigated. Also, the regulation of key intracellular signalling proteins was investigated in the SaOS-2 cells cultured on alloy surface. The results from scanning electron microscope and immunofluorescence staining demonstrated that (β-TCP)-Mg-3AI-1Zn induced significant osteogenesis. SaOS-2 cell proliferation was improved by β-TCP coating. Moreover, the (β-TCP)-Mg-3AI-1Zn surface induced activation of key intracellular signalling proteins in SaOS-2 cells. We observed an enhanced activation of Src homology and collagen (Shc), a common point of integration between bone morphogenetic protein 2, and the Ras/mitogen-activated protein kinase (MAPK) pathway. ERK1/2 MAP kinase activation was also upregulated, suggesting a role in mediating osteoblastic cell interactions with biomaterials. The signalling pathway involving c-fos (member of the activated protein-1) was also shown to be upregulated in osteoblasts cultured on the (β-TCP)-Mg-3AI-1Zn. These results suggest that β-TCP coating may contribute to successful osteoblast function on Mg alloy surface. (β-TCP)-Mg-3AI-1Zn may upregulate cell proliferation via Shc and ERK1/2 MAPK signaling in SaOS-2 osteoblasts grown on Mg alloy surface.

  17. Surface modification of a biodegradable magnesium alloy with phosphorylcholine (PC) and sulfobetaine (SB) functional macromolecules for reduced thrombogenicity and acute corrosion resistance

    PubMed Central

    Ye, Sang-Ho; Jang, Yong-Seok; Yun, Yeo-Heung; Shankarraman, Venkat; Woolley, Joshua R.; Hong, Yi; Gamble, Lara J.; Ishihara, Kazuhiko; Wagner, William R.

    2013-01-01

    Siloxane functionalized phosphorylcholine (PC) or sulfobetaine (SB) macromolecules (PCSSi or SBSSi) were synthesized to act as surface modifying agents for degradable metallic surfaces to improve acute blood compatibility and slow initial corrosion rates. The macromolecules were synthesized using a thiol-ene radical photopolymerization technique and then utilized to modify magnesium (Mg) alloy (AZ31) surfaces via an anhydrous phase deposition of the silane functional groups. X-ray photoelectron spectroscopy surface analysis results indicated successful surface modification based on increased nitrogen and phosphorus or sulfur composition on the modified surfaces relative to unmodified AZ31. In vitro acute thrombogenicity assessment after ovine blood contact with the PCSSi and SBSSi modified surfaces showed a significant decrease in platelet deposition and bulk phase platelet activation compared with the control alloy surfaces. Potentiodynamic polarization and electrochemical impedance spectroscopy data obtained from electrochemical corrosion testing demonstrated increased corrosion resistance for PCSSi and SBSSi modified AZ31 versus unmodified surfaces. The developed coating technique using PCSSi or SBSSi showed promise in acutely reducing both the corrosion and thrombotic processes, which would be attractive for application to blood contacting devices, such as vascular stents, made from degradable Mg alloys. PMID:23705967

  18. Combined effect of non-equilibrium solidification and thermal annealing on microstructure evolution and hardness behavior of AZ91 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Zhou, Z. Z.; Yang, W.; Chen, S. H.; Yu, H.; Xu, Z. F.

    2014-06-01

    Non-equilibrium solidification of commercial AZ91 magnesium alloy was performed by copper mold spray-casting technique and the thermal stability property of as-formed meta-stable microstructure was investigated by subsequent annealing at different temperatures and times. Remarkable grain refinement appears with increasing cooling rate during solidification process, which is accompanied by a visible cellular/dendrite transition for the grain morphology of primary phase. Moreover, the non-equilibrium solidified alloy exhibits obvious precipitation hardening effect upon annealing at 200 °C, and the precipitation mode of β-Mg17Al12 phase changes from discontinuous to continuous with extending isothermal time from 4 h to 16 h, which generates an increase of resultant micro-hardness value. After solid solution treatment at the elevated temperature of 420 °C, the volume fraction of β-Mg17Al12 phase decreases and a notable grain growth phenomenon occurs, which give rise to a reduction of hardness in comparison with that of as-quenched alloy.

  19. Characterization of AZ31 magnesium alloy by duplex process combining laser surface melting and plasma electrolytic oxidation

    NASA Astrophysics Data System (ADS)

    Liu, Cancan; Liang, Jun; Zhou, Jiansong; Li, Qingbiao; Wang, Lingqian

    2016-09-01

    Top ceramic coatings were fabricated on the laser surface melting (LSM) modified AZ31 alloy by plasma electrolytic oxidation (PEO) in a phosphate electrolyte. The effect of LSM treatment on the microstructure and corrosion behavior of the bare and PEO treated AZ31 alloy was evaluated. Results showed that LSM treatment produced a homogeneous modified layer with redistributed intermetallic compounds, resulting in enhanced corrosion resistance of AZ31 alloy. The LSM treatment had no obvious influence on the surface and cross-sectional microstructures of the PEO coatings on AZ31 alloy. Besides, MgO was the main constituent for PEO coatings, regardless of LSM pretreatment. However, the long-term corrosion properties of the PEO coated AZ31 alloy with LSM pretreatment revealed large enhancement. Based on the analysis of microstructure and corrosion property, the corrosion mechanisms of the PEO and LSM-PEO coated AZ31 alloy were proposed.

  20. Influence of Elevated Temperature and Stress Ratio on the Fatigue Response of AM60B Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Nur-Hossain, Md.; Taheri, Farid

    2012-07-01

    The fatigue response of a high pressure die-cast AM60B Mg alloy is studied at room and elevated temperatures. The fatigue tests are conducted with stress ratio of R = 0.1 and frequency of 30 Hz. The main objective is to determine whether elevated temperature would affect the fatigue response of the alloy. In addition, fatigue crack growth characteristics of the alloy is investigated at room temperature. The purpose of this test is to ascertain the capability and accuracy of a finite element approach coupled with the Walker model in assessing the life cycle of the alloy, in consideration of the influence of stress ratio.

  1. Enhanced corrosion resistance of magnesium alloy by a silane-based solution treatment after an in-situ formation of the Mg(OH)2 layer

    NASA Astrophysics Data System (ADS)

    Gong, Fubao; Shen, Jun; Gao, Runhua; Xie, Xiong; Luo, Xiong

    2016-03-01

    A novel organic-inorganic Mg(OH)2/silane surface layer has been developed for corrosion protection of AZ31 magnesium alloy. The results of electrochemical impedance spectroscopy (EIS), the immersion tests, Fourier-transform infrared spectroscopy (FTIR) and sellotape tests showed that the Mg(OH)2/silane-based composite surface layer possessed excellent corrosion resistance and very good adhesion due to the formation of Si-O-Mg bond between Mg(OH)2 layer and silane layer. Electrochemical impedance spectroscopy tests results indicated that for the long-term corrosion protection of AZ31 the increase of the curing temperature improved the impedance of the composited layer when the curing temperature was lower than 130 °C. However, the impedance of the composited layer deceased when the curing temperature was more than 130 °C due to the carbonization of the silane layer.

  2. Enhanced corrosion resistance of magnesium alloy by a silane-based solution treatment after an in-situ formation of the Mg(OH)2 layer

    NASA Astrophysics Data System (ADS)

    Gong, Fubao; Shen, Jun; Gao, Runhua; Xie, Xiong; Luo, Xiong

    2016-03-01

    A novel organic-inorganic Mg(OH)2/silane surface layer has been developed for corrosion protection of AZ31 magnesium alloy. The results of electrochemical impedance spectroscopy (EIS), the immersion tests, Fourier-transform infrared spectroscopy (FTIR) and sellotape tests showed that the Mg(OH)2/silane-based composite surface layer possessed excellent corrosion resistance and very good adhesion due to the formation of Si-O-Mg bond between Mg(OH)2 layer and silane layer. Electrochemical impedance spectroscopy tests results indicated that for the long-term corrosion protection of AZ31 the increase of the curing temperature improved the impedance of the composited layer when the curing temperature was lower than 130 °С. However, the impedance of the composited layer deceased when the curing temperature was more than 130 °С due to the carbonization of the silane layer.

  3. High-compactness coating grown by plasma electrolytic oxidation on AZ31 magnesium alloy in the solution of silicate-borax

    NASA Astrophysics Data System (ADS)

    Shen, M. J.; Wang, X. J.; Zhang, M. F.

    2012-10-01

    A ceramic coating was formed on the surface of AZ31 magnesium alloy by plasma electrolytic oxidation (PEO) in the silicate solution with and without borax doped. The composition, morphology, elements and roughness as well as mechanical property of the coating were investigated by X-ray diffraction (XRD), scanning electron microscope (SEM), energy dispersive X-ray spectrometry (EDS), X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM) and reciprocal-sliding tribometer. The results show that the PEO coating is mainly composed of magnesia. When using borax dope, boron element is permeating into the coating and the boron containing phase exist in the form of amorphous. In addition, the microhardness and compactness of the PEO coating are improved significantly due to doped borax.

  4. Effect of pulse frequency on the microstructure, phase composition and corrosion performance of a phosphate-based plasma electrolytic oxidation coated AM50 magnesium alloy

    NASA Astrophysics Data System (ADS)

    Bala Srinivasan, P.; Liang, J.; Balajeee, R. G.; Blawert, C.; Störmer, M.; Dietzel, W.

    2010-04-01

    An AM50 magnesium alloy was plasma electrolytic oxidation treated using a pulsed DC power supply at three different pulse frequencies viz., 10 Hz, 100 Hz and 1000 Hz with a constant pulse ratio for 15 min in an alkaline phosphate electrolyte. The resultant coatings were characterized by X-ray diffraction, energy dispersive spectroscopy and scanning electron microscopy for their phase composition and microstructural features. The 10 Hz condition yielded relatively thick and rough coatings, which was attributed to the higher energy input per individual pulse during the PEO processing. The phase composition was also found to be influenced by the processing frequency. Electrochemical impedance spectroscopy studies performed in 0.1 M NaCl solutions revealed that the coatings produced at 10 Hz condition had a better corrosion resistance, which was attributed to the higher thickness, more compact microstructural features and a relatively stable phase composition.

  5. Corrosion behaviors and effects of corrosion products of plasma electrolytic oxidation coated AZ31 magnesium alloy under the salt spray corrosion test

    NASA Astrophysics Data System (ADS)

    Wang, Yan; Huang, Zhiquan; Yan, Qin; Liu, Chen; Liu, Peng; Zhang, Yi; Guo, Changhong; Jiang, Guirong; Shen, Dejiu

    2016-08-01

    The effects of corrosion products on corrosion behaviors of AZ31 magnesium alloy with a plasma electrolytic oxidation (PEO) coating were investigated under the salt spray corrosion test (SSCT). The surface morphology, cross-sectional microstructure, chemical and phase compositions of the PEO coating were determined using scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) and X-ray diffraction analysis (XRD), respectively. Further, the corrosion process of the samples under the SSCT was examined in a non-aqueous electrolyte (methanol) using electrochemical impedance spectroscopy (EIS) coupled with equivalent circuit. The results show that the inner layer of the coating was destroyed firstly and the corrosion products have significant effects on the corrosion behaviors of the coating. The results above are discussed and an electrochemical corrosion model is proposed in the paper.

  6. Magnesium implant alloy with low levels of strontium and calcium: the third element effect and phase selection improve bio-corrosion resistance and mechanical performance.

    PubMed

    Bornapour, M; Celikin, M; Cerruti, M; Pekguleryuz, M

    2014-02-01

    Low density, non-toxicity, biodegradability and mechanical properties similar to human tissues such as bone make magnesium (Mg) alloys attractive for biomedical applications ranging from bone to cardiovascular implants. The most important challenge that still prevents the widespread use of Mg implants is their rapid degradation rate. In this study we investigate the combined effect of calcium (Ca) and strontium (Sr) on the corrosion behavior of Mg via in vitro immersion and electrochemical tests in simulated body fluid (SBF), and analyze changes in mechanical properties. We show that the combined addition of 0.3 wt.% Sr and 0.4 wt.% Ca decreases the corrosion rate of Mg both in terms of mass loss and hydrogen evolution more effectively than the single addition of either alloying element. We investigate the microstructure of as-cast specimens and the morphology of the corrosion products using optical microscopy, scanning electron microscopy, electron probe micro-analysis, X-ray diffraction, and X-ray photoelectron spectroscopy. Tensile and three point bending tests reveal that the ternary alloy Mg-0.3Sr-0.3Ca has a good combination of mechanical properties and corrosion resistance with hydrogen evolution rates of 0.01 mL/cm(2)/h in SBF. Higher concentrations of Sr and Ca alter the resulting microstructure leading to increased corrosion rates in SBF by promoting the micro-galvanic corrosion between the α-Mg matrix and intermetallic phases of Mg17Sr2 and Mg2Ca along the grain boundaries. These results indicate that the combined addition of optimal amounts of Ca and Sr is a promising approach to decrease the high degradation rate of Mg implants in physiological conditions, as well as attaining high ductility in the alloy. The better properties of the Mg-0.3Sr-0.3Ca alloy are related to the new intermetallic phases found in this sample. The optimum composition is attributed to the "third element effect", as seen in the corrosion behavior of metallic alloys.

  7. Magnesium basics

    PubMed Central

    Ketteler, Markus

    2012-01-01

    As a cofactor in numerous enzymatic reactions, magnesium fulfils various intracellular physiological functions. Thus, imbalance in magnesium status—primarily hypomagnesaemia as it is seen more often than hypermagnesaemia—might result in unwanted neuromuscular, cardiac or nervous disorders. Measuring total serum magnesium is a feasible and affordable way to monitor changes in magnesium status, although it does not necessarily reflect total body magnesium content. The following review focuses on the natural occurrence of magnesium and its physiological function. The absorption and excretion of magnesium as well as hypo- and hypermagnesaemia will be addressed. PMID:26069819

  8. Composite titanium nitride layers produced on the AZ91D magnesium alloy by a hybrid method including hydrothermal modification of the layer

    NASA Astrophysics Data System (ADS)

    Tacikowski, M.; Grzonka, J.; Płociński, T.; Jakieła, R.; Pisarek, M.; Wierzchoń, T.

    2015-08-01

    The microstructure and properties of the composite TiN-Ti-Al type titanium nitride surface layer with a sub-layer of titanium and aluminium produced on AZ91D magnesium alloy using a hybrid PVD method including final sealing by hydrothermal treatment were investigated. The results were analysed in terms of the microstructure-properties correlation, to approach the role of the sub-layers and the mechanisms involved in the properties improvement. The microstructure investigations indicate that the composite titanium nitride layers are tight and have nano-crystalline, diffusive character and multi zone microstructure of the type TixOy-TiN-Ti-Al-Al3Mg2-Al12Mg17. The significant corrosion resistance improvement of the AZ91D alloy obtained using the sealed composite titanium nitride layers was found to be the result of a synergistic mechanism which combined hydrothermal treatment of the layer with an action of aluminium sub-layer which is critical to make the sealing effective. The diffusive bonding via Mg-Al zone improves adhesion and the load bearing capacity of titanium nitride layers in wear conditions.

  9. Microstructure stability of ultra-fine grained magnesium alloy AZ31 processed by extrusion and equal-channel angular pressing (EX–ECAP)

    SciTech Connect

    Stráská, Jitka; Janeček, Miloš; Čížek, Jakub; Stráský, Josef; Hadzima, Branislav

    2014-08-15

    Thermal stability of the ultra-fine grained (UFG) microstructure of magnesium AZ31 alloy was investigated. UFG microstructure was achieved by a combined two-step severe plastic deformation process: the extrusion (EX) and subsequent equal-channel angular pressing (ECAP). This combined process leads to refined microstructure and enhanced microhardness. Specimens with UFG microstructure were annealed isochronally at temperatures 150–500 °C for 1 h. The evolution of microstructure, mechanical properties and dislocation density was studied by electron backscatter diffraction (EBSD), microhardness measurements and positron annihilation spectroscopy (PAS). The coarsening of the fine-grained structure at higher temperatures was accompanied by a gradual decrease of the microhardness and decrease of dislocation density. Mechanism of grain growth was studied by general equation for grain growth and Arrhenius equation. Activation energies for grain growth were calculated to be 115, 33 and 164 kJ/mol in temperature ranges of 170–210 °C, 210–400 °C and 400–500 °C (443–483 K, 483–673 K and 673–773 K), respectively. - Highlights: • Microhardness of UFG AZ31 alloy decreases with increasing annealing temperature. • This fact has two reasons: dislocation annihilations and/or grain growth. • The activation energies for grain growth were calculated for all temperature ranges.

  10. Investigation of magnesium-zinc-calcium alloys and bone marrow derived mesenchymal stem cell response in direct culture.

    PubMed

    Cipriano, Aaron F; Sallee, Amy; Guan, Ren-Guo; Zhao, Zhan-Yong; Tayoba, Myla; Sanchez, Jorge; Liu, Huinan

    2015-01-01

    Crystalline Mg-Zn-Ca ternary alloys have recently attracted significant interest for biomedical implant applications due to their promising biocompatibility, bioactivity, biodegradability and mechanical properties. The objective of this study was to characterize as-cast Mg-xZn-0.5Ca (x=0.5, 1.0, 2.0, 4.0wt.%) alloys, and determine the adhesion and morphology of bone marrow derived mesenchymal stem cells (BMSCs) at the interface with the Mg-xZn-0.5Ca alloys. The direct culture method (i.e. seeding cells directly onto the surface of the sample) was established in this study to probe the highly dynamic cell-substrate interface and thus to elucidate the mechanisms of BMSC responses to dynamic alloy degradation. The results showed that the BMSC adhesion density on these alloys was similar to the cell-only positive control and the BMSC morphology appeared more anisotropic on the rapidly degrading alloy surfaces in comparison with the cell-only positive control. Importantly, neither culture media supplemented with up to 27.6mM Mg(2+) ions nor media intentionally adjusted up to alkaline pH 9 induced any detectable adverse effects on BMSC responses. We speculated that degradation-induced dynamic surface topography played an important role in modulating cell morphology at the interface. This study presents a clinically relevant in vitro model for screening bioresorbable alloys, and provides useful design guidelines for determining the degradation rate of implants made of Mg-Zn-Ca alloys.

  11. The Effects of Adding Elements of Zinc and Magnesium on Ag-Cu Eutectic Alloy for Warming Acupuncture

    PubMed Central

    Park, Il Song; Kim, Keun Sik; Lee, Min Ho

    2013-01-01

    The warming acupuncture for hyperthermia therapy is made of STS304. However, its needle point cannot be reached to a desirable temperature due to heat loss caused by low thermal conductivity, and the quantification of stimulation condition and the effective standard establishment of warming acupuncture are required as a heat source. Accordingly, in this study, after Ag-Cu alloys with different composition ratios were casted and then mixed with additives to improve their physical and mechanical properties, the thermal conductivity and biocompatibility of the alloy specimens were evaluated for selecting suitable material. Ag-Cu binary alloys and ternary alloys added 5 wt% Zn or 2 wt% Mg were casted and then cold drawn to manufacture needles for acupuncture, and their physical properties, thermal conductivity, and biocompatibility were evaluated for their potential use in warming acupuncture. The results of this study showed that the physical and mechanical properties of the Ag-Cu alloys were improved by additives and that the thermal conductivity, machinability, and biocompatibility of the Ag-Cu alloys were improved by Mg addition. PMID:24078827

  12. Film breakdown and nano-porous Mg(OH)2 formation from corrosion of magnesium alloys in salt solutions

    SciTech Connect

    Brady, M. P.; Rother, G.; L. M. Anovitz; Littrell, K. C.; Unocic, K. A.; Elsentriecy, H. H.; Song, G. -L.; Thomson, J. K.; Gallego, N. C.; Davis, B.

    2015-01-21

    In this paper, small angle neutron scattering (SANS) and scanning transmission electron microscopy (STEM) were used to study film formation by magnesium alloys AZ31B (Mg-3Al-1Zn base) and ZE10A (Elektron 717, E717: Mg-1Zn + Nd, Zr) in H2O and D2O with and without 1 or 5 wt% NaCl. No SANS scattering changes were observed after 24 h D2O or H2O exposures compared with as-received (unreacted) alloy, consistent with relatively dense MgO-base film formation. However, exposure to 5 wt% NaCl resulted in accelerated corrosion, with resultant SANS scattering changes detected. The SANS data indicated both particle and rough surface (internal and external) scattering, but with no preferential size features. The films formed in 5 wt% NaCl consisted of a thin, inner MgO-base layer, and a nano-porous and filamentous Mg(OH)2 outer region tens of microns thick. Chlorine was detected extending to the inner MgO-base film region, with segregation of select alloying elements also observed in the inner MgO, but not the outer Mg(OH)2. Modeling of the SANS data suggested that the outer Mg(OH)2 films had very high surface areas, consistent with loss of film protectiveness. Finally, implications for the NaCl corrosion mechanism, and the potential utility of SANS for Mg corrosion, are discussed.

  13. Nanophasic biodegradation enhances the durability and biocompatibility of magnesium alloys for the next-generation vascular stents

    NASA Astrophysics Data System (ADS)

    Mao, Lin; Shen, Li; Niu, Jialin; Zhang, Jian; Ding, Wenjiang; Wu, Yu; Fan, Rong; Yuan, Guangyin

    2013-09-01

    Biodegradable metal alloys emerge as a new class of biomaterials for tissue engineering and medical devices such as cardiovascular stents. Deploying biodegradable materials to fabricate stents not only obviates a second surgical intervention for implant removal but also circumvents the long-term foreign body effect of permanent implants. However, these materials for stents suffer from an un-controlled degradation rate, acute toxic responses, and rapid structural failure presumably due to a non-uniform, fast corrosion process. Here we report that highly uniform, nanophasic degradation is achieved in a new Mg alloy with unique interstitial alloying composition as the nominal formula Mg-2.5Nd-0.2Zn-0.4Zr (wt%, hereafter, denoted as JDBM). This material exhibits highly homogeneous nanophasic biodegradation patterns as compared to other biodegradable metal alloy materials. Consequently it has significantly reduced degradation rate determined by electrochemical characterization. The in vitro cytotoxicity test using human vascular endothelial cells indicates excellent biocompatibility and potentially minimal toxic effect on arterial vessel walls. Finally, we fabricated a cardiovascular stent using JDBM and performed in vivo long-term assessment via implantation of this stent in an animal model. The results confirmed the reduced degradation rate in vivo, excellent tissue compatibility and long-term structural and mechanical durability. Thus, this new Mg-alloy with highly uniform nanophasic biodegradation represents a major breakthrough in the field and a promising material for manufacturing the next generation biodegradable vascular stents.

  14. Quantum-to-continuum prediction of ductility loss in aluminium-magnesium alloys due to dynamic strain aging

    NASA Astrophysics Data System (ADS)

    Keralavarma, S. M.; Bower, A. F.; Curtin, W. A.

    2014-08-01

    Negative strain-rate sensitivity due to dynamic strain aging in Aluminium-5XXX alloys leads to reduced ductility and plastic instabilities at room temperature, inhibiting application of these alloys in many forming processes. Here a hierarchical multiscale model is presented that uses (i) quantum and atomic information on solute energies and motion around a dislocation core, (ii) dislocation models to predict the effects of solutes on dislocation motion through a dislocation forest, (iii) a thermo-kinetic constitutive model that faithfully includes the atomistic and dislocation scale mechanisms and (iv) a finite-element implementation, to predict the ductility as a function of temperature and strain rate in AA5182. The model, which contains no significant adjustable parameters, predicts the observed steep drop in ductility at room temperature, which can be directly attributed to the atomistic aging mechanism. On the basis of quantum inputs, this multiscale theory can be used in the future to design new alloys with higher ductility.

  15. Grain size dependence of dynamic mechanical behavior of AZ31B magnesium alloy sheet under compressive shock loading

    SciTech Connect

    Asgari, H.; Odeshi, A.G.; Szpunar, J.A.; Zeng, L.J.; Olsson, E.

    2015-08-15

    The effects of grain size on the dynamic deformation behavior of rolled AZ31B alloy at high strain rates were investigated. Rolled AZ31B alloy samples with grain sizes of 6, 18 and 37 μm, were subjected to shock loading tests using Split Hopkinson Pressure Bar at room temperature and at a strain rate of 1100 s{sup −} {sup 1}. It was found that a double-peak basal texture formed in the shock loaded samples. The strength and ductility of the alloy under the high strain-rate compressive loading increased with decreasing grain size. However, twinning fraction and strain hardening rate were found to decrease with decreasing grain size. In addition, orientation imaging microscopy showed a higher contribution of double and contraction twins in the deformation process of the coarse-grained samples. Using transmission electron microscopy, pyramidal dislocations were detected in the shock loaded sample, proving the activation of pyramidal slip system under dynamic impact loading. - Highlights: • A double-peak basal texture developed in all shock loaded samples. • Both strength and ductility increased with decreasing grain size. • Twinning fraction and strain hardening rate decreased with decreasing grain size. • ‘g.b’ analysis confirmed the presence of dislocations in shock loaded alloy.

  16. Magnesium Hydroxide

    MedlinePlus

    Magnesium hydroxide is used on a short-term basis to treat constipation.This medication is sometimes prescribed ... Magnesium hydroxide come as a tablet and liquid to take by mouth. It usually is taken as ...

  17. Formation and breakdown of chromate conversion coatings on aluminum-zinc-magnesium-copper 7X75 alloys

    NASA Astrophysics Data System (ADS)

    Yoon, Yuhchae

    The objective of this study was to characterize the formation and breakdown of chromate conversion coatings (CCCs) on aluminum alloys Al-Zn-Mg-Cu 7075 and 7475 with a focus on the effect of alloy temper, alloy purity and selected coating processing variables. Overall, results consistently pointed to a slight temper effect. Conversion coated AA7475-T7 was significantly more corrosion resistant than conversion coated AA7475-T6. In AA7075, there was only a slight difference in corrosion resistance between the two tempers. This was attributed to the effect of constituent particles on coating formation and breakdown, which are present to a much greater extent in AA7075 than in AA7475. The difference in the corrosion resistance between the T6 and T7 tempers in the coated and uncoated conditions is about the same suggesting that the origin of any "temper effect" in conversion coated materials is ultimately due to the intrinsic change in corrosion susceptibility of the alloy itself. Thicker coating formed on AA7475-T7 has the effect of increasing corrosion resistance, which could be associated with the 860 cm-1 Raman intensity band. Studies were also conducted with alloys in retrogression and reaged tempers and the W temper. Results with these tempers were mixed and no general conclusions could be drawn. In terms of electrochemically derived measures of corrosion resistance (electrochemical impedance, and pitting potential measurements), the magnitude of the temper effect was about the same as the effect due to the purity difference between AA7075 and AA7475. The temper effect was less significant than effects due to increasing coating time from 1 to 3 minutes, withholding certain substrate precleaning steps, or withholding key ingredients from the coating bath. Scanning probe microscopy, scanning Kelvin probe force microscopy (SKPFM) and scanning electron microscopy were used to characterize coating formation in the vicinity of constituent intermetallic particles (IMPs

  18. Wear Mechanism Maps for Magnesium Alloy AM60 and Composite AM60-9% (Al2O3)f

    NASA Astrophysics Data System (ADS)

    Ullah Khan, Muhammad Zafar

    The purpose of this work was to study the tribological behaviour of squeeze cast Mg alloy AM60 and its composite AM60-9% (Al2O3) f. Dry sliding wear tests were performed on specimens of these materials using a block-on-ring tribometer which was equipped with a COF and temperature measurement system. Wear, COF and temperature maps were constructed to illustrate the effect of temperature and COF on the wear behaviour of the Mg alloy and it's composite. Four wear regimes namely low, mild, transient and severe wear were identified. The transition from mild to severe wear regime was found to be dependent on the bulk temperature of the specimen. Oxidational wear prevailed in low and mild wear whereas plastic deformation induced wear and melt wear controlled the wear rates in transient and severe wear regimes, respectively. This study shows that the incorporation of Al2O3 fibres in AM60 alloy improved the wear resistance of the resulting composite by delaying the transition from mild to severe wear.

  19. An Investigation on the Tribological Performances of the SiO2/MoS2 Hybrid Nanofluids for Magnesium Alloy-Steel Contacts

    NASA Astrophysics Data System (ADS)

    Xie, Hongmei; Jiang, Bin; Liu, Bo; Wang, Qinghang; Xu, Junyao; Pan, Fusheng

    2016-07-01

    Hybrid nano-materials offer potential scope for an increasing numerous novel applications when engineered to deliver availably functional properties. In the present study, the SiO2/MoS2 hybrid nanoparticles with different mass ratios were employed as lubricant additives in the base oil, and their tribological properties were evaluated using a reciprocating ball-on-plate tribometer for magnesium alloy-steel contacts. The results demonstrate that the SiO2/MoS2 hybrid nanoparticles exhibit superior lubrication performances than individual nano-SiO2 or nano-MoS2 even in high load and diverse velocity cases. The optimal SiO2/MoS2 mixing ratio and the concentration of SiO2/MoS2 hybrid nanoparticles in the base oil are 0.25:0.75 and 1.00-1.25 wt%, respectively. The excellent lubrication properties of the SiO2/MoS2 hybrid nanoparticles are attributed to the physical synergistic lubricating actions of nano-SiO2 and nano-MoS2 during the rubbing process.

  20. Effects of phosphates on microstructure and bioactivity of micro-arc oxidized calcium phosphate coatings on Mg-Zn-Zr magnesium alloy.

    PubMed

    Pan, Y K; Chen, C Z; Wang, D G; Zhao, T G

    2013-09-01

    Calcium phosphate (CaP) coatings were prepared on Mg-Zn-Zr magnesium alloy by micro-arc oxidation (MAO) in electrolyte containing calcium acetate monohydrate (CH3COO)2Ca·H2O) and different phosphates (i.e. disodium hydrogen phosphate dodecahydrate (Na2HPO4·12H2O), sodium phosphate (Na3PO4·H2O) and sodium hexametaphosphate((NaPO3)6)). Scanning electron microscope (SEM), energy-dispersive X-ray spectrometry (EDS) and X-ray diffractometer (XRD) were employed to characterize the microstructure, elemental distribution and phase composition of the CaP coatings. Simulated body fluid (SBF) immersion test was used to evaluate the coating bioactivity and degradability. Systemic toxicity test was used to evaluate the coating biocompatibility. Fluoride ion selective electrode (ISE) was used to measure F(-) ions concentration during 30 days SBF immersion. The CaP coatings effectively reduced the corrosion rate and the surfaces of CaP coatings were covered by a new layer formed of numerous needle-like and scale-like apatites. The formation of these calcium phosphate apatites indicates that the coatings have excellent bioactivity. The coatings formed in (NaPO3)6-containging electrolyte exhibit thicker thickness, higher adhesive strength, slower degradation rate, better apatite-inducing ability and biocompatibility.

  1. Interfacial heat transfer in squeeze casting of magnesium alloy AM60 with variation of applied pressures and casting wall-thicknesses

    NASA Astrophysics Data System (ADS)

    Zhang, Xuezhi; Fang, Li; Sun, Zhizhong; Hu, Henry; Nie, Xueyuan; Tjong, Jimi

    2016-10-01

    The heat transfer coefficient at the casting-die interface is the most important factor on the solidification process. With the 75-ton hydraulic press machine and P20 steel die mold, 5-step castings of magnesium alloy AM60 with different wall-thicknesses (3, 5, 8, 12, 20 mm) were poured under various hydraulic pressures (30, 60, and 90 MPa) using an indirect squeeze casting process. Thermal histories throughout the die wall and the casting surface have been recorded by fine type-K thermocouples. The in-cavity local pressures measured by pressure transducers were explored at the casting-die interfaces of 5 steps. The casting-die interfacial heat transfer coefficients (IHTC) initially reached a maximum peak value followed by a gradually decline to the lower level. Similar characteristics of IHTC peak values can be observed at the applied pressures of 30, 60 and 90 MPa. With the applied pressure of 90 MPa, the peak IHTC values from steps 1 to 5 varied from 5623 to 10,649 W/m2 K. As the applied hydraulic pressure increased, the IHTC peak value of each step was increased accordingly. The wall thickness also affected IHTC peak values significantly. The peak IHTC value and heat flux increased as the step became thicker. The empirical equations relating the IHTCs to the local pressures and the solidification temperature at the casting surface were developed based on the multivariate linear and polynomial regression.

  2. An Investigation on the Tribological Performances of the SiO2/MoS2 Hybrid Nanofluids for Magnesium Alloy-Steel Contacts.

    PubMed

    Xie, Hongmei; Jiang, Bin; Liu, Bo; Wang, Qinghang; Xu, Junyao; Pan, Fusheng

    2016-12-01

    Hybrid nano-materials offer potential scope for an increasing numerous novel applications when engineered to deliver availably functional properties. In the present study, the SiO2/MoS2 hybrid nanoparticles with different mass ratios were employed as lubricant additives in the base oil, and their tribological properties were evaluated using a reciprocating ball-on-plate tribometer for magnesium alloy-steel contacts. The results demonstrate that the SiO2/MoS2 hybrid nanoparticles exhibit superior lubrication performances than individual nano-SiO2 or nano-MoS2 even in high load and diverse velocity cases. The optimal SiO2/MoS2 mixing ratio and the concentration of SiO2/MoS2 hybrid nanoparticles in the base oil are 0.25:0.75 and 1.00-1.25 wt%, respectively. The excellent lubrication properties of the SiO2/MoS2 hybrid nanoparticles are attributed to the physical synergistic lubricating actions of nano-SiO2 and nano-MoS2 during the rubbing process.

  3. Producing nano-grained and Al-enriched surface microstructure on AZ91 magnesium alloy by high current pulsed electron beam treatment

    NASA Astrophysics Data System (ADS)

    Hao, Shengzhi; Li, Mincai

    2016-05-01

    Surface treatment of AZ91 magnesium alloy was carried out by high current pulsed electron beam (HCPEB) with accelerating voltage 27 kV and energy density 3 J/cm2. The surface microstructure and phase composition were characterized by using optical microscope (OM), X-ray diffraction (XRD), and scanning electron microscope (SEM) equipped with energy dispersive spectrometer (EDS). The surface microhardness and corrosion resistance were measured. Under HCPEB treatments, the preferential evaporation of Mg element occurred intensively on irradiated surface and the initial large Mg17Al12 phases were dissolved. The nano-grained and Al-enriched surface modified layer was ultimately formed of depth ∼8 μm. According to the testing results, the surface microhardness increased from 63 to 141 HK after 30 pulses of HCPEB treatment, while the best improvement of corrosion resistance was obtained by 15 pulses of HCPEB treatment with a cathodic current density decreased by two orders of magnitude as compared with the initial AZ91 sample.

  4. Study on the deterioration process of a chromium-free conversion coating on AZ91D magnesium alloy in NaCl solution

    NASA Astrophysics Data System (ADS)

    Zhao, Ming; Wu, Shusen; An, Ping; Luo, Jirong

    2006-11-01

    The morphology of a chromium-free conversion coating for AZ91D magnesium alloy was observed with an Atomic Force Microscopy. The results showed the uniform conversion coating has a relatively smooth appearance with shallow valleys. The EDX results indicated that the compositions of the coating were mainly compounds of Mg, Al, Mn, P, Ca and O. The XRD result showed that the coating contained amorphous materials and a small quantity of crystalline compound. The pitting product of the coating in NaCl water solution mainly composed of Mg, Cl, Mn, P, Ca and O. The corrosion behavior of the samples in NaCl solution was also studied by electrochemical impedance spectroscopy (EIS), which was characterized by one capacitive loop and one inductive loop. Based upon study on both a mathematical model for Faradic admittance of coating in NaCl solution and EIS, it could be considered that the inductive loop was caused by the adsorption of Cl anion and the appearance of pitting corrosion. A degradation mechanism of the coating in NaCl solution is set forth: dissolution velocity of the Cl - adsorption regions of the coating is higher than those non-adsorption regions, for Cl - anions are selective adsorption at some regions of coating surface. When the adsorption regions of coating layer are penetrated by dissolution, the pitting comes into being. The degradation mechanism of conversion coating and the mathematical model are consistent with the EIS results, polarization measurement results and coating's corrosion test results.

  5. Effect of heat input on the microstructure and mechanical properties of tungsten inert gas arc butt-welded AZ61 magnesium alloy plates

    SciTech Connect

    Min Dong; Shen Jun; Lai Shiqiang; Chen Jie

    2009-12-15

    In this paper, the effects of heat input on the microstructures and mechanical properties of tungsten inert gas arc butt-welded AZ61 magnesium alloy plates were investigated by microstructural observations, microhardness tests and tensile tests. The results show that with an increase of the heat input, the grains both in the fusion zone and the heat-affected zone coarsen and the width of the heat-affected zone increased. Moreover, an increase of the heat input resulted in a decrease of the continuous {beta}-Mg{sub 17}Al{sub 12} phase and an increase of the granular {beta}-Mg{sub 17}Al{sub 12} phase in both the fusion zone and the heat-affected zone. The ultimate tensile strength of the welded joint increased with an increase of the heat input, while, too high a heat input resulted in a decrease of the ultimate tensile strength of the welded joint. In addition, the average microhardness of the heat-affected zone and fusion zone decreased sharply with an increase of the heat input and then decreased slowly at a relatively high heat input.

  6. In Vitro Corrosion and Cytocompatibility Properties of Nano-Whisker Hydroxyapatite Coating on Magnesium Alloy for Bone Tissue Engineering Applications

    PubMed Central

    Yang, Huawei; Yan, Xueyu; Ling, Min; Xiong, Zuquan; Ou, Caiwen; Lu, Wei

    2015-01-01

    We report here the successful fabrication of nano-whisker hydroxyapatite (nHA) coatings on Mg alloy by using a simple one-step hydrothermal process in aqueous solution. The nHA coating shows uniform structure and high crystallinity. Results indicate that nHA coating is promising for improving the in vitro corrosion and cytocompatibility properties of Mg-based implants and devices for bone tissue engineering. In addition, the simple hydrothermal deposition method used in the current study is also applicable to substrates with complex shapes or surface geometries. PMID:25789500

  7. The influence of laser pulse waveform on laser-TIG hybrid welding of AZ31B magnesium alloy

    NASA Astrophysics Data System (ADS)

    Song, Gang; Luo, Zhimin

    2011-01-01

    By dividing laser pulse duration into two parts, three kinds of laser waveforms are designed, including a high power density pulse (HPDP) laser in a short duration set at the beginning of the laser waveform. This paper aims to find out the laser pulse waveform and idiographic critical values of HPDP, which can affect the magnesium penetration in laser-tungsten inert gas (TIG) hybrid welding. Results show that when the laser pulse duration of HPDP is not more than 0.4 ms, the welding penetration values of lasers with HPDP are larger than otherwise. Also, the welding penetration values of laser with HPDP have increased by up to 26.1%. It has been found that with HPDP, the laser can form the keyhole more easily because the interaction between laser and the plate is changed, when the TIG arc preheats the plate. Besides, the laser with high power density and short duration strikes on the plates so heavily that the corresponding background power can penetrate into the bottom of the keyhole and maintain the keyhole open, which facilitates the final welding penetration.

  8. Darkening effect on AZ31B magnesium alloy surface induced by nanosecond pulse Nd:YAG laser

    NASA Astrophysics Data System (ADS)

    Guan, Y. C.; Zhou, W.; Zheng, H. Y.; Li, Z. L.

    2013-09-01

    Permanent darkening effect was achieved on surface of AZ31B Mg alloy irradiated with nanosecond pulse Nd:YAG laser, and special attention was made to examine how surface structure as well as oxidation affect the darkening effect. Experiments were carried out to characterize morphological evolution and chemical composition of the irradiated areas by optical reflection spectrometer, Talysurf surface profiler, SEM, EDS, and XPS. The darkening effect was found to be occurred at the surface under high laser energy. Optical spectra showed that the induced darkening surface was uniform over the spectral range from 200 nm to 1100 nm. SEM and surface profiler showed that surface morphology of darkening areas consisted of large number of micron scale cauliflower-like clusters and protruding particles. EDS and XPS showed that compared to non-irradiated area, oxygen content at the darkening areas increased significantly. It was proposed a mechanism that involved trapping of light in the surface morphology and chemistry variation of irradiated areas to explain the laser-induced darkening effect on AZ31B Mg alloy.

  9. In-situ white beam microdiffraction study of the deformation behavior in polycrystalline magnesium alloy during uniaxial loading

    SciTech Connect

    Advanced Light Source; Tamura, Nobumichi; Lynch, P.A.; Stevenson, A.W.; Liang, D.; Parry, D.; Wilkins, S.; Madsen, I.C.; Bettles, C.; Tamura, N.; Geandier, G.

    2007-01-19

    Scanning white beam X-ray microdiffraction has been used to study the heterogeneous grain deformation in a polycrystalline Mg alloy (MgAZ31). The high spatial resolution achieved on beamline 7.3.3 at the Advanced Light Source provides a unique method to measure the elastic strain and orientation of single grains as a function of applied load. To carry out in-situmeasurements a light weight (~;;0.5kg) tensile stage, capable of providing uniaxial loads of up to 600kg, was designed to collect diffraction data on the loading and unloading cycle. In-situ observation of the deformation process provides insight about the crystallographic deformation mode via twinning and dislocation slip.

  10. Magnesium Recycling of Partially Oxidized, Mixed Magnesium-Aluminum Scrap through Combined Refining and Solid Oxide Membrane Electrolysis Processes

    SciTech Connect

    Xiaofei Guan; Peter A. Zink; Uday B. Pal; Adam C. Powell

    2012-01-01

    Pure magnesium (Mg) is recycled from 19g of partially oxidized 50.5wt.% Mg-Aluminum (Al) alloy. During the refining process, potentiodynamic scans (PDS) were performed to determine the electrorefining potential for magnesium. The PDS show that the electrorefining potential increases over time as the magnesium content inside the Mg-Al scrap decreases. Up to 100% percent of magnesium is refined from the Mg-Al scrap by a novel refining process of dissolving magnesium and its oxide into a flux followed by vapor phase removal of dissolved magnesium and subsequently condensing the magnesium vapor. The solid oxide membrane (SOM) electrolysis process is employed in the refining system to enable additional recycling of magnesium from magnesium oxide (MgO) in the partially oxidized Mg-Al scrap. The combination of the refining and SOM processes yields 7.4g of pure magnesium.

  11. Magnesium Recycling of Partially Oxidized, Mixed Magnesium-Aluminum Scrap Through Combined Refining and Solid Oxide Membrane (SOM) Electrolysis Processes

    SciTech Connect

    Guan, Xiaofei; Zink, Peter; Pal, Uday

    2012-03-11

    Pure magnesium (Mg) is recycled from 19g of partially oxidized 50.5wt.%Mg-Aluminum (Al) alloy. During the refining process, potentiodynamic scans (PDS) were performed to determine the electrorefining potential for magnesium. The PDS show that the electrorefining potential increases over time as the Mg content inside the Mg-Al scrap decreases. Up to 100% percent of magnesium is refined from the Mg-Al scrap by a novel refining process of dissolving magnesium and its oxide into a flux followed by vapor phase removal of dissolved magnesium and subsequently condensing the magnesium vapors in a separate condenser. The solid oxide membrane (SOM) electrolysis process is employed in the refining system to enable additional recycling of magnesium from magnesium oxide (MgO) in the partially oxidized Mg-Al scrap. The combination of the refining and SOM processes yields 7.4g of pure magnesium; could not collect and weigh all of the magnesium recovered.

  12. Fiber Laser Welded AZ31 Magnesium Alloy: The Effect of Welding Speed on Microstructure and Mechanical Properties

    NASA Astrophysics Data System (ADS)

    Chowdhury, S. H.; Chen, D. L.; Bhole, S. D.; Powidajko, E.; Weckman, D. C.; Zhou, Y.

    2012-06-01

    This study was aimed at characterizing microstructural change and evaluating tensile and fatigue properties of fiber laser welded AZ31B-H24 Mg alloy with special attention to the effect of welding speed. Laser welding led to the formation of equiaxed dendrites in the fusion zone and columnar dendrites near the fusion zone boundary along with divorced eutectic Mg17Al12 particles and recrystallized grains in the heat-affected zone. The lowest hardness across the weld appeared in the fusion zone. Although the yield strength, ductility, and fatigue life decreased, the hardening capacity increased after laser welding, with a joint efficiency reaching about 90 pct. A higher welding speed resulted in a narrower fusion zone, smaller grain size, higher yield strength, and longer fatigue life, as well as a slightly lower strain-hardening capacity mainly because of the smaller grain sizes. Tensile fracture occurred in the fusion zone, whereas fatigue failure appeared essentially in between the heat-affected zone and the fusion zone. Fatigue cracks initiated from the near-surface welding defects and propagated by the formation of fatigue striations together with secondary cracks.

  13. Effect of Friction Stir Processing on Microstructure and Mechanical Properties of AZ91C Magnesium Cast Alloy Weld Zone

    NASA Astrophysics Data System (ADS)

    Hassani, Behzad; Karimzadeh, Fathallah; Enayati, Mohammad Hossein; Sabooni, Soheil; Vallant, Rudolf

    2016-07-01

    In this study, friction stir processing (FSP) was applied to the GTAW (TIG)-welded AZ91C cast alloy to refine the microstructure and optimize the mechanical properties of the weld zone. Microstructural investigation of the samples was performed by optical microscopy and the phases in the microstructure were determined by x-ray diffraction (XRD). The microstructural evaluations showed that FSP destroys the coarse dendritic microstructure. Furthermore, it dissolves the secondary hard and brittle β-Mg17Al12 phase existing at grain boundaries of the TIG weld zone. The closure and decrease in amount of porosities along with the elimination of the cracks in the microstructure were observed. These changes were followed by a significant grain refinement to an average value of 11 µm. The results showed that the hardness values increased to the mean ones, respectively, for as-cast (63 Hv), TIG weld zone (67 Hv), and stir zone (79 Hv). The yield and ultimate strength were significantly enhanced after FSP. The fractography evaluations, by scanning electron microscopy (SEM), indicated to a transition from brittle to ductile fracture surface after applying FSP to the TIG weld zone.

  14. Corrosion resistance of Zn-Al layered double hydroxide/poly(lactic acid) composite coating on magnesium alloy AZ31

    NASA Astrophysics Data System (ADS)

    Zeng, Rong-Chang; Li, Xiao-Ting; Liu, Zhen-Guo; Zhang, Fen; Li, Shuo-Qi; Cui, Hong-Zhi

    2015-12-01

    A Zn-Al layered double hydroxide (ZnAl-LDH) coating consisted of uniform hexagonal nano-plates was firstly synthesized by co-precipitation and hydrothermal treatment on the AZ31 alloy, and then a poly(lactic acid) (PLA) coating was sealed on the top layer of the ZnAl-LDH coating using vacuum freeze-drying. The characteristics of the ZnAl-LDH/PLA composite coatings were investigated by means of XRD, SEM, FTIR and EDS. The corrosion resistance of the coatings was assessed by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The results showed that the ZnAl-LDH coating contained a compact inner layer and a porous outer layer, and the PLA coating with a strong adhesion to the porous outer layer can prolong the service life of the ZnAl-LDH coating. The excellent corrosion resistance of this composite coating can be attributable to its barrier function, ion-exchange and self-healing ability.

  15. Residual Stresses and Tensile Properties of Friction Stir Welded AZ31B-H24 Magnesium Alloy in Lap Configuration

    NASA Astrophysics Data System (ADS)

    Naik, Bhukya Srinivasa; Cao, Xinjin; Wanjara, Priti; Friedman, Jacob; Chen, Daolun

    2015-08-01

    AZ31B-H24 Mg alloy sheets with a thickness of 2 mm were friction stir welded in lap configuration using two tool rotational rates of 1000 and 1500 rpm and two welding speeds of 10 and 20 mm/s. The residual stresses in the longitudinal and transverse directions of the weldments were determined using X-ray diffraction. The shear tensile behavior of the lap joints was evaluated at low [233 K (-40 °C)], room [298 K (25 °C)], and elevated [453 K (180 °C)] temperatures. The failure load was highest for the lower heat input condition that was obtained at a tool rotational rate of 1000 rpm and a welding speed of 20 mm/s for all the test temperatures, due to the smaller hooking height, larger effective sheet thickness, and lower tensile residual stresses, as compared to the other two welding conditions that were conducted at a higher tool rotational rate or lower welding speed. The lap joints usually fractured on the advancing side of the top sheet near the interface between the thermo-mechanically affected zone and the stir zone. Elevated temperature testing of the weld assembled at a tool rotational rate of 1000 rpm and a welding speed of 20 mm/s led to the failure along the sheet interface in shear fracture mode due to the high integrity of the joint that exhibited large plastic deformation and higher total energy absorption.

  16. Ultrasonic Spot Welding of a Rare-Earth Containing ZEK100 Magnesium Alloy: Effect of Welding Energy

    NASA Astrophysics Data System (ADS)

    Macwan, A.; Chen, D. L.

    2016-04-01

    Ultrasonic spot welding was used to join a low rare-earth containing ZEK100 Mg alloy at different levels of welding energy, and tensile lap shear tests were conducted to evaluate the failure strength in relation to the microstructural changes. It was observed that dynamic recrystallization occurred in the nugget zone; the grain size increased and microhardness decreased with increasing welding energy arising from the increasing interface temperature and strain rate. The weld interface experienced severe plastic deformation at a high strain rate from ~500 to ~2100 s-1 with increasing welding energy from 500 to 2000 J. A relationship between grain size and Zener-Hollomon parameter, and a Hall-Petch-type relationship between microhardness and grain size were established. The tensile lap shear strength and failure energy were observed to first increase with increasing welding energy, reach the maximum values at 1500 J, and then decrease with a further increase in the welding energy. The samples welded at a welding energy ≤1500 J exhibited an interfacial failure mode, while nugget pull-out occurred in the samples welded at a welding energy above 1500 J. The fracture surfaces showed typical shear failure. Low-temperature tests at 233 K (-40 °C) showed no significant effect on the strength and failure mode of joints welded at the optimal welding energy of 1500 J. Elevated temperature tests at 453 K (180 °C) revealed a lower failure load but a higher failure energy due to the increased deformability, and showed a mixed mode of partial interfacial failure and partial nugget pull-out.

  17. Monitoring Biodegradation of Magnesium Implants with Sensors

    NASA Astrophysics Data System (ADS)

    Zhao, Daoli; Wang, Tingting; Guo, Xuefei; Kuhlmann, Julia; Doepke, Amos; Dong, Zhongyun; Shanov, Vesselin N.; Heineman, William R.

    2016-04-01

    Magnesium and its alloys exhibit properties such as high strength, light weight, and in vivo corrosion that make them promising candidates for the development of biodegradable metallic implant materials for bone repair, stents and other medical applications. Sensors have been used to monitor the corrosion of magnesium and its alloys by measuring the concentrations of the following corrosion products: magnesium ions, hydroxyl ions and hydrogen gas. The corrosion characterization system with home-made capillary pH and Mg2+ microsensors has been developed for real-time detection of magnesium corrosion in vitro. A hydrogen gas sensor was used to monitor the corrosion of magnesium by measuring the concentration of the hydrogen gas reaction product in vivo. The high permeability of hydrogen through skin allows transdermal monitoring of the biodegradation of a magnesium alloy implanted beneath the skin by detecting hydrogen gas at the skin surface. The sensor was used to map hydrogen concentration in the vicinity of an implanted magnesium alloy.

  18. Magnesium compounds

    USGS Publications Warehouse

    Kramer, D.A.

    2010-01-01

    Seawater and natural brines accounted for about 40 percent of U.S. magnesium compounds production in 2009. Dead-burned magnesia was produced by Martin Marietta Magnesia Specialties from well brines in Michigan. Caustic-calcined magnesia was recovered from seawater by Premier Chemicals in Florida, from well brines in Michigan by Martin Marietta and from magnesite in Nevada by Premier Chemicals. Intrepid Potash-Wendover, and Great Salt Lake Minerals Corp. recovered magnesium chloride brines from the Great Salt Lake in Utah. Magnesium hydroxide was produced from seawater by SPI Pharma in Delaware and Premier Chemicals in Florida, and by Martin Marietta from its operation mentioned above.

  19. Magnesium compounds

    USGS Publications Warehouse

    Kramer, D.A.

    2011-01-01

    Seawater and natural brines accounted for about 54 percent of U.S. magnesium compounds production in 2010. Dead-burned magnesia was produced by Martin Marietta Magnesia Specialties from well brines in Michigan. Caustic-calcined magnesia was recovered from seawater by Premier Magnesia in Florida, from well brines in Michigan by Martin Marietta and from magnesite in Nevada by Premier Magnesia. Intrepid Potash-Wendover and Great Salt Lake Minerals Corp. recovered magnesium chloride brines from the Great Salt Lake in Utah. Magnesium hydroxide was produced from seawater by SPI Pharma in Delaware and Premier Magnesia in Florida, and by Martin Marietta from its operation mentioned above.

  20. Magnesium Oxide

    MedlinePlus

    ... different reasons. Some people use it as an antacid to relieve heartburn, sour stomach, or acid indigestion. ... stomach.Do not take magnesium oxide as an antacid for longer than 2 weeks unless your doctor ...

  1. Lightweight Heat Pipes Made from Magnesium

    NASA Technical Reports Server (NTRS)

    Rosenfeld, John N.; Zarembo, Sergei N.; Eastman, G. Yale

    2010-01-01

    Magnesium has shown promise as a lighter-weight alternative to the aluminum alloys now used to make the main structural components of axially grooved heat pipes that contain ammonia as the working fluid. Magnesium heat-pipe structures can be fabricated by conventional processes that include extrusion, machining, welding, and bending. The thermal performances of magnesium heat pipes are the same as those of equal-sized aluminum heat pipes. However, by virtue of the lower mass density of magnesium, the magnesium heat pipes weigh 35 percent less. Conceived for use aboard spacecraft, magnesium heat pipes could also be attractive as heat-transfer devices in terrestrial applications in which minimization of weight is sought: examples include radio-communication equipment and laptop computers.

  2. Production of magnesium metal

    DOEpatents

    Blencoe, James G [Harriman, TN; Anovitz, Lawrence M [Knoxville, TN; Palmer, Donald A [Oliver Springs, TN; Beard, James S [Martinsville, VA

    2010-02-23

    A process of producing magnesium metal includes providing magnesium carbonate, and reacting the magnesium carbonate to produce a magnesium-containing compound and carbon dioxide. The magnesium-containing compound is reacted to produce magnesium metal. The carbon dioxide is used as a reactant in a second process. In another embodiment of the process, a magnesium silicate is reacted with a caustic material to produce magnesium hydroxide. The magnesium hydroxide is reacted with a source of carbon dioxide to produce magnesium carbonate. The magnesium carbonate is reacted to produce a magnesium-containing compound and carbon dioxide. The magnesium-containing compound is reacted to produce magnesium metal. The invention further relates to a process for production of magnesium metal or a magnesium compound where an external source of carbon dioxide is not used in any of the reactions of the process. The invention also relates to the magnesium metal produced by the processes described herein.

  3. ? - ? Double twinning in magnesium

    NASA Astrophysics Data System (ADS)

    Jäger, Aleš; Ostapovets, Andriy; Molnár, Peter; Lejček, Pavel

    2011-08-01

    It is demonstrated that metalworking processes performed at different temperatures can lead to the ? - ? double twinning. This twinning mode has been observed during direct extrusion of the coarse-grained Mg-0.3at.%Al alloy at 433 K and analysed in detail on room-temperature rolled magnesium single crystal with the c-axis parallel to transverse direction and the a-axis parallel to rolling direction. The ? - ? double twins originated during initial stage of the formation on coarse-grained and single-crystalline structure.

  4. Alloy

    NASA Astrophysics Data System (ADS)

    Cabeza, Sandra; Garcés, Gerardo; Pérez, Pablo; Adeva, Paloma

    2014-07-01

    The Mg98.5Gd1Zn0.5 alloy produced by a powder metallurgy route was studied and compared with the same alloy produced by extrusion of ingots. Atomized powders were cold compacted and extruded at 623 K and 673 K (350 °C and 400 °C). The microstructure of extruded materials was characterized by α-Mg grains, and Mg3Gd and 14H-LPSO particles located at grain boundaries. Grain size decreased from 6.8 μm in the extruded ingot, down to 1.6 μm for powders extruded at 623 K (350 °C). Grain refinement resulted in an increase in mechanical properties at room and high temperatures. Moreover, at high temperatures the PM alloy showed superplasticity at high strain rates, with elongations to failure up to 700 pct.

  5. Magnesium compounds

    USGS Publications Warehouse

    Kramer, D.A.

    2012-01-01

    Seawater and natural brines accounted for about 57 percent of magnesium compounds produced in the United States in 2011. Dead-burned magnesia was produced by Martin Marietta Magnesia Specialties LLC from well brines in Michigan. Caustic-calcined magnesia was recovered from seawater by Premier Magnesia LLC in Florida, from well brines in Michigan by Martin Marietta and from magnesite in Nevada by Premier Magnesia. Intrepid Potash Wendover LLC and Great Salt Lake Minerals Corp. recovered magnesium chloride brines from the Great Salt Lake in Utah. Magnesium hydroxide was produced from seawater by SPI Pharma Inc. in Delaware and Premier Magnesia in Florida, and by Martin Marietta from its brine operation in Michigan.

  6. Production of magnesium metal

    DOEpatents

    Blencoe, James G.; Anovitz, Lawrence M.; Palmer, Donald A.; Beard, James S.

    2012-04-10

    A process of producing magnesium metal includes providing magnesium carbonate, and reacting the magnesium carbonate to produce a magnesium-containing compound and carbon dioxide. The magnesium-containing compound is reacted to produce magnesium metal. The carbon dioxide is used as a reactant in a second process. In another embodiment of the process, a magnesium silicate is reacted with a caustic material to produce magnesium hydroxide. The magnesium hydroxide is reacted with a source of carbon dioxide to produce magnesium carbonate. The magnesium carbonate is reacted to produce a magnesium-containing compound and carbon dioxide. The magnesium-containing compound is reacted to produce magnesium metal. The invention also relates to the magnesium metal produced by the processes described herein.

  7. Magnesium compounds

    USGS Publications Warehouse

    Kramer, D.A.

    2002-01-01

    Seawater and natural brines accounted for about 60% of US magnesium compounds production in 2001. Dead-burned and caustic-calcined magnesias were recovered from seawater in Florida by Premier Chemicals. They were also recovered from Michigan well brines by Dow Chemical, Martin Marietta Magnesia Specialties and Rohm & Haas. And Premier Chemicals recovered dead-burned and caustic-calcined magnesias from magnesite in Nevada. Reilly Industries and Great Salt Lake Minerals recovered magnesium chloride brines from the Great Salt Lake in Utah.

  8. Alkalization is responsible for antibacterial effects of corroding magnesium.

    PubMed

    Rahim, Muhammad Imran; Eifler, Rainer; Rais, Bushra; Mueller, Peter P

    2015-11-01

    Magnesium alloys are presently investigated as potential medical implant materials for temporary applications. Magnesium has been reported to have antibacterial activities and could therefore be used to prevent antibiotic treatment-resistant bacterial implant infections. For characterizing the effects of magnesium on infectious bacteria, bioluminescent S. aureus or P. aeruginosa were employed. The proliferation of both types of bacteria was suppressed in the presence of metallic magnesium and also in aqueous magnesium corrosion extracts. Of the two soluble corrosion products, magnesium ions were well tolerated while antibacterial activities correlated with increased pH levels of the supernatants. The alkaline pH alone was sufficient for the antibacterial effects which were completely abolished when the pH of the corrosion supernatants was neutralized. These results demonstrate that pH increases are necessary and sufficient for the antibacterial activity of metallic magnesium. In an animal model magnesium implants showed an enhanced but variable resistance to bacterial colonization.

  9. Magnesium compounds

    USGS Publications Warehouse

    Kramer, D.A.

    2007-01-01

    Seawater and natural brines accounted for about 52 percent of U.S. magnesium compounds production in 2006. Dead-burned magnesia was produced by Martin Marietta Magnesia Specialties from well brines in Michigan. Caustic-calcined magnesia was recovered from sea-water by Premier Chemicals in Florida; from well brines in Michigan by Martin Marietta and Rohm and Haas; and from magnesite in Nevada by Premier Chemicals. Intrepid Potash-Wendover and Great Salt Lake Minerals recovered magnesium chloride brines from the Great Salt Lake in Utah. Magnesium hydroxide was produced from brucite by Applied Chemical Magnesias in Texas, from seawater by SPI Pharma in Delaware and Premier Chemicals in Florida, and by Martin Marietta and Rohm and Haas from their operations mentioned above. About 59 percent of the magnesium compounds consumed in the United States was used for refractories that are used mainly to line steelmaking furnaces. The remaining 41 percent was consumed in agricultural, chemical, construction, environmental and industrial applications.

  10. Magnesium compounds

    USGS Publications Warehouse

    Kramer, D.A.

    2004-01-01

    Dead-burned and caustic-calcined magnesias were recovered from seawater by Premier Chemicals in Florida; from well brines in Michigan by Dow Chemical, Martin Marietta Magnesia Specialties, and Rohm & Haas; and from magnesite in Nevada by Premier Chemicals. Reilly Industries and Great Salt Lake Minerals recovered magnesium chloride brines from the Great Salt Lake in Utah.

  11. Magnesium compounds

    USGS Publications Warehouse

    Kramer, D.A.

    2001-01-01

    Seawater and natural brines accounted for about 63% of US magnesium compounds production during 2000. Premier Services in Florida, Dow Chemical in Michigan, Martin Marietta Magnesia Specialties, and Rohm & Haas recovered dead-burned and caustic-calcined magnesias from seawater. And Premier Services' recoveries, in Nevada, were from magnasite.

  12. Immunological Response to Biodegradable Magnesium Implants

    NASA Astrophysics Data System (ADS)

    Pichler, Karin; Fischerauer, Stefan; Ferlic, Peter; Martinelli, Elisabeth; Brezinsek, Hans-Peter; Uggowitzer, Peter J.; Löffler, Jörg F.; Weinberg, Annelie-Martina

    2014-04-01

    The use of biodegradable magnesium implants in pediatric trauma surgery would render surgical interventions for implant removal after tissue healing unnecessary, thereby preventing stress to the children and reducing therapy costs. In this study, we report on the immunological response to biodegradable magnesium implants—as an important aspect in evaluating biocompatibility—tested in a growing rat model. The focus of this study was to investigate the response of the innate immune system to either fast or slow degrading magnesium pins, which were implanted into the femoral bones of 5-week-old rats. The main alloying element of the fast-degrading alloy (ZX50) was Zn, while it was Y in the slow-degrading implant (WZ21). Our results demonstrate that degrading magnesium implants beneficially influence the immune system, especially in the first postoperative weeks but also during tissue healing and early bone remodeling. However, rodents with WZ21 pins showed a slightly decreased phagocytic ability during bone remodeling when the degradation rate reached its maximum. This may be due to the high release rate of the rare earth-element yttrium, which is potentially toxic. From our results we conclude that magnesium implants have a beneficial effect on the innate immune system but that there are some concerns regarding the use of yttrium-alloyed magnesium implants, especially in pediatric patients.

  13. Computational micromechanics of bioabsorbable magnesium stents.

    PubMed

    Grogan, J A; Leen, S B; McHugh, P E

    2014-06-01

    Magnesium alloys are a promising candidate material for an emerging generation of absorbable metal stents. Due to its hexagonal-close-packed lattice structure and tendency to undergo twinning, the deformation behaviour of magnesium is quite different to that of conventional stent materials, such as stainless steel 316L and cobalt chromium L605. In particular, magnesium exhibits asymmetric plastic behaviour (i.e. different yield behaviours in tension and compression) and has lower ductility than these conventional alloys. In the on-going development of absorbable metal stents it is important to assess how the unique behaviour of magnesium affects device performance. The mechanical behaviour of magnesium stent struts is investigated in this study using computational micromechanics, based on finite element analysis and crystal plasticity theory. The plastic deformation in tension and bending of textured and non-textured magnesium stent struts with different numbers of grains through the strut dimension is investigated. It is predicted that, unlike 316L and L605, the failure risk and load bearing capacity of magnesium stent struts during expansion is not strongly affected by the number of grains across the strut dimensions; however texturing, which may be introduced and controlled in the manufacturing process, is predicted to have a significant influence on these measures of strut performance.

  14. Comparison of Lost Foam Casting of AM60B Alloy and A356 Alloy

    SciTech Connect

    Han, Qingyou; Dinwiddie, Ralph Barton; Sklad, Philip S; Currie, Kenneth; Vondra, Fred; Abdelrahman, Mohamed; Walford, Graham; Nolan, Dennis J; Nedkova, Teodora

    2007-01-01

    The article describes the research activities at Oak Ridge National Laboratory and Tennessee Technological University on lost foam casting of magnesium alloys. The work was focused on castings of simple geometries such as plate castings and window castings in order to compare the difference in castability between magnesium alloys and aluminum alloy using the lost foam casting process. Significant differences between lost foam aluminum casting and lost foam magnesium casting have been observed.

  15. SOLID STATE JOINING OF MAGNESIUM TO STEEL

    SciTech Connect

    Jana, Saumyadeep; Hovanski, Yuri; Pilli, Siva Prasad; Field, David P.; Yu, Hao; Pan, Tsung-Yu; Santella, M. L.

    2012-06-04

    Friction stir welding and ultrasonic welding techniques were applied to join automotive magnesium alloys to steel sheet. The effect of tooling and process parameters on the post-weld microstructure, texture and mechanical properties was investigated. Static and dynamic loading were utilized to investigate the joint strength of both cast and wrought magnesium alloys including their susceptibility and degradation under corrosive media. The conditions required to produce joint strengths in excess of 75% of the base metal strength were determined, and the effects of surface coatings, tooling and weld parameters on weld properties are presented.

  16. Magnesium compounds

    USGS Publications Warehouse

    Kramer, D.A.

    2006-01-01

    In 2005, seawater and natural brines accounted for 51% of US magnesium compounds production. World magnesia production was estimated to be 14.5 Mt. Most of the production came from China, North Korea, Russia and Turkey. Although no specific production figures are available, Japan and the United States are estimated to account for almost one-half of the world's capacity from seawater and brines.

  17. Magnesium compounds

    USGS Publications Warehouse

    Kramer, D.A.

    2003-01-01

    Seawater and natural brines accounted for about 60 percent of U.S. magnesium compounds production during 2002. Dead-burned and caustic-calcined magnesias were recovered from seawater by Premier Chemicals in Florida. They were also recovered from well brines in Michigan by Dow Chemical, Martin Marietta Magnesia Specialties and Rohm & Haas. And they were recovered from magnesite in Nevada by Premier Chemicals.

  18. Prediction of the electronic structures, thermodynamic and mechanical properties in manganese doped magnesium-based alloys and their saturated hydrides based on density functional theory

    NASA Astrophysics Data System (ADS)

    Zhang, Ziying; Zhang, Huizhen; Zhao, Hui; Yu, Zhishui; He, Liang; Li, Jin

    2015-04-01

    The crystal structures, electronic structures, thermodynamic and mechanical properties of Mg2Ni alloy and its saturated hydride with different Mn-doping contents are investigated using first-principles density functional theory. The lattice parameters for the Mn-doped Mg2Ni alloys and their saturated hydrides decreased with an increasing Mn-doping content because of the smaller atomic size of Mn compared with that of Mg. Analysis of the formation enthalpies and electronic structures reveal that the partial substitution of Mg with Mn reduces the stability of Mg2Ni alloy and its saturated hydride. The calculated elastic constants indicate that, although the partial substitution of Mg with Mn lowers the toughness of the hexagonal Mg2Ni alloy, the charge/discharge cycles are elevated when the Mn-doping content is high enough to form the predicted intermetallic compound Mg3MnNi2.

  19. Magnesium in diet

    MedlinePlus

    Diet - magnesium ... Magnesium is needed for more than 300 biochemical reactions in the body. It helps to maintain normal ... There is ongoing research into the role of magnesium in preventing and managing disorders such as high ...

  20. Microstructural-Scale Model for Surfaces Spreading of Intergranular Corrosion in Sensitized Stainless Steels and Aluminum-Magnesium (AA5XXX) Alloys

    NASA Astrophysics Data System (ADS)

    Jain, Swati

    Components from AA5XXX (Al-Mg alloys with more than 3 wt% Mg) alloys are X attractive due to availability of low cost, high strength to weight ratio and good weldability. Therefore, these alloys have potential applications in Naval ships. However, these alloys become susceptible to IGC (intergranular corrosion) due to beta-phase precipitation due to improper heat treatment or inadvertent thermal exposure. Stainless steels may also become susceptible due to carbide precipitation and chromium depletion on grain boundaries. IGC susceptibility depends on the interplay between the metallurgical conditions, electrochemical conditions, and chemical conditions. Specific combinations cause IGC while others do not. The objective of this study is to investigate the conditions which bring about surface spreading of IGC in these alloy classes. To accomplish this goal, a microstructure scale model was developed with experimental inputs to understand the 2-D IGC spreading in stainless steels and AA5XXX alloys. The conditions strongly affecting IGC spreading were elucidated. Upon natural and artificial aging, the stainless steels become susceptible to intergranular corrosion because of chromium depletion in the grain boundaries. After aging Al-Mg (AA5XXX) alloys show susceptibility due to the precipitation of the beta-phase (Al3Mg7) in the grain boundaries. Chromium depleted grain boundaries in stainless steels are anodically more active as compared to the interior of the grains. (3-phase rich grain boundaries have lower OCP (open circuit potential) and pitting potentials as compared to the Al-Mg solid solutions. A new approach to modeling the IGC surface spreading in polycrystalline materials that is presented. This model is the first to couple several factors into one granular scale model that illustrates the way in which they interact and IGC occurs. It sheds new information on conditions which cause IGC spreading in two alloy classes and describes a new theory for the critical

  1. Aluminum battery alloys

    DOEpatents

    Thompson, D.S.; Scott, D.H.

    1984-09-28

    Aluminum alloys suitable for use as anode structures in electrochemical cells are disclosed. These alloys include iron levels higher than previously felt possible, due to the presence of controlled amounts of manganese, with possible additions of magnesium and controlled amounts of gallium.

  2. Aluminum battery alloys

    DOEpatents

    Thompson, David S.; Scott, Darwin H.

    1985-01-01

    Aluminum alloys suitable for use as anode structures in electrochemical cs are disclosed. These alloys include iron levels higher than previously felt possible, due to the presence of controlled amounts of manganese, with possible additions of magnesium and controlled amounts of gallium.

  3. Solid solution lithium alloy cermet anodes

    DOEpatents

    Richardson, Thomas J.

    2013-07-09

    A metal-ceramic composite ("cermet") has been produced by a chemical reaction between a lithium compound and another metal. The cermet has advantageous physical properties, high surface area relative to lithium metal or its alloys, and is easily formed into a desired shape. An example is the formation of a lithium-magnesium nitride cermet by reaction of lithium nitride with magnesium. The reaction results in magnesium nitride grains coated with a layer of lithium. The nitride is inert when used in a battery. It supports the metal in a high surface area form, while stabilizing the electrode with respect to dendrite formation. By using an excess of magnesium metal in the reaction process, a cermet of magnesium nitride is produced, coated with a lithium-magnesium alloy of any desired composition. This alloy inhibits dendrite formation by causing lithium deposited on its surface to diffuse under a chemical potential into the bulk of the alloy.

  4. A Processing Map for Hot Deformation of an Ultrafine-Grained Aluminum-Magnesium-Silicon Alloy Prepared by Mechanical Milling and Hot Extrusion

    NASA Astrophysics Data System (ADS)

    Asgharzadeh, Hamed; Rahbar Niazi, Masoud; Simchi, Abdolreza

    2015-12-01

    Uniaxial compression test at different temperatures [573 K to 723 K (300 °C to 450 °C)] and strain rates (0.01 to 1 s-1) was employed to study the hot deformation behavior of an ultrafine-grained (UFG) Al6063 alloy prepared by the powder metallurgy route. The UFG alloy with an average grain size of ~0.3 µm was prepared by mechanical milling of a gas-atomized aluminum alloy powder for 20 hours followed by hot powder extrusion at 723 K (450 °C). To elaborate the effect of grain size, the aluminum alloy powder was extruded without mechanical milling to attain a coarse-grained (CG) structure with an average grain size of about 2.2 µm. By employing the dynamic materials model, processing maps for the hot deformation of the UFG and CG Al alloy were constructed. For investigation of microstructural evolutions and deformation instability occurring upon hot working, optical microscopy, scanning electron microscopy coupled with electron backscattered diffraction and transmission electron microscopy were utilized. It is shown that the grain refinement increases the deformation flow stress while reducing the strain hardening and power dissipation efficiency during the deformation process at the elevated temperatures. Restoration mechanisms, including dynamic recovery and recrystallization are demonstrated to control microstructural evolutions and thus the deformation behavior. Coarsening of the grain structure in the UFG alloy is illustrated, particularly when the deformation is performed at high temperatures and low strain rates. The manifestations of instability are observed in the form of cracking and void formation.

  5. Effect of friction stir processing on the microstructure and hardness of an aluminum-zinc-magnesium-copper alloy with nickel additives

    NASA Astrophysics Data System (ADS)

    Naeem, Haider T.; Mohammed, Kahtan S.; Ahmad, Khairel R.

    2015-10-01

    The main object of this study is to investigate the effect of friction stir processing (FSP) on the microstructure and hardness of Al-Zn-Mg-Cu alloys that were produced via casting with the addition of 5 wt % nickel. Furthermore, a single-pass FSP with a rotational speed of 1500 rpm and a traveling speed of 40 mm/min was performed on the alloys. The FSP-treated cast alloys were homogenized, aged at 120°C for 24 h, retrogressed at 180°C for 30 min, and then re-aged at 120°C for 24 h. Microstructural evaluations via optical microscopy and scanning electron microscopy, as well as with energy dispersive X-ray spectroscopy were conducted. In addition, X-ray diffraction analysis was performed to detect the intermetallics and phases of the Al-Zn-Mg-Cu-Ni alloys. Before FSP, the microstructural observations indicated the presence of coarse Ni dispersed particles with a precipitate phase within the matrix. After FSP treatment, the grain refinement led to the uniform space distribution of Ni dispersed particles in the stir zone. The Vickers hardness values for the Al-Zn-Mg-Cu-Ni alloy increased after age tempering at T6 and retrogression and re-aging (RRA) treatment because of the increased precipitation and particles dispersity. The hardness of the Al-Zn-Mg-Cu-Ni alloy was enhanced after FSP and a series of heat treatments, especially the RRA process, because of the stirring action of the FSP tool, the grain refinement, the appearance of additional precipitates, and the refinement of dispersed Ni particles.

  6. Joint solubility of samarium and dysprosium in solid magnesium

    NASA Astrophysics Data System (ADS)

    Rokhlin, L. L.; Dobatkina, T. V.; Lukyanova, E. A.; Korolkova, I. G.; Tarytina, I. E.

    2016-03-01

    The phase compositions of solid Mg-Sm-Dy alloys corresponding to the magnesium-corner region of the phase diagram are studied by optical and scanning electron microscopy, electrical resistivity measurements, and electron microprobe analysis. The obtained results allowed us to determine the joint solubility of samarium and dysprosium in solid magnesium at 500, 400, and 300°C; it decreases with decreasing temperature. The magnesium solid solution is found to be in equilibrium only with the Mg41Sm5 and Mg24Dy5 compounds, which are in equilibrium with the magnesium solid solution in the binary Mg-Sm and Mg-Dy systems.

  7. Novel magnesium-nanofluorapatite metal matrix nanocomposite with improved biodegradation behavior.

    PubMed

    Fathi, M H; Meratian, M; Razavi, M

    2011-06-01

    Designing and preparation of magnesium alloys with adjustable biocorrosion rates in the human body and precipitation ability of bone-like apatite layer have been of interest recently. Application of metal matrix composites (MMC) based on magnesium alloys might be an approach to this challenge. The aim of this work was fabrication and evaluation of biocorrosion and bioactivity of a novel MMC made of magnesium alloy AZ91 as matrix and fluorapatite (FA) nano particles as reinforcement. Biodegradable Magnesium-nano fluorapatite metal matrix nanocomposite (AZ91-20FA) was made via a blending-pressing-sintering method. In vitro corrosion tests were performed for evaluation of biocorrosion behavior of produced AZ91-20FA nanocomposite. The results showed that the addition of FA nano particles to magnesium alloy can reduce not only the corrosion rate in a simulated body environment but also accelerate the formation of an apatite layer.

  8. Magnesium degradation products: effects on tissue and human metabolism.

    PubMed

    Seitz, J-M; Eifler, R; Bach, Fr-W; Maier, H J

    2014-10-01

    Owing to their mechanical properties, metallic materials present a promising solution in the field of resorbable implants. The magnesium metabolism in humans differs depending on its introduction. The natural, oral administration of magnesium via, for example, food, essentially leads to an intracellular enrichment of Mg(2+) . In contrast, introducing magnesium-rich substances or implants into the tissue results in a different decomposition behavior. Here, exposing magnesium to artificial body electrolytes resulted in the formation of the following products: magnesium hydroxide, magnesium oxide, and magnesium chloride, as well as calcium and magnesium apatites. Moreover, it can be assumed that Mg(2+) , OH(-) ions, and gaseous hydrogen are also present and result from the reaction for magnesium in an aqueous environment. With the aid of physiological metabolic processes, the organism succeeds in either excreting the above mentioned products or integrating them into the natural metabolic process. Only a burst release of these products is to be considered a problem. A multitude of general tissue effects and responses from the Mg's degradation products is considered within this review, which is not targeting specific implant classes. Furthermore, common alloying elements of magnesium and their hazardous potential in vivo are taken into account.

  9. Reprint of: The history of biodegradable magnesium implants: A review.

    PubMed

    Witte, Frank

    2015-09-01

    Today, more than 200 years after the first production of metallic magnesium by Sir Humphry Davy in 1808, biodegradable magnesium-based metal implants are currently breaking the paradigm in biomaterial science to develop only highly corrosion resistant metals. This groundbreaking approach to temporary metallic implants is one of the latest developments in biomaterials science that is being rediscovered. It is a challenging topic, and several secrets still remain that might revolutionize various biomedical implants currently in clinical use. Magnesium alloys were investigated as implant materials long ago. A very early clinical report was given in 1878 by the physician Edward C. Huse. He used magnesium wires as ligature for bleeding vessels. Magnesium alloys for clinical use were explored during the last two centuries mainly by surgeons with various clinical backgrounds, such as cardiovascular, musculoskeletal and general surgery. Nearly all patients benefited from the treatment with magnesium implants. Although most patients experienced subcutaneous gas cavities caused by rapid implant corrosion, most patients had no pain and almost no infections were observed during the postoperative follow-up. This review critically summarizes the in vitro and in vivo knowledge and experience that has been reported on the use of magnesium and its alloys to advance the field of biodegradable metals.

  10. The history of biodegradable magnesium implants: a review.

    PubMed

    Witte, Frank

    2010-05-01

    Today, more than 200years after the first production of metallic magnesium by Sir Humphry Davy in 1808, biodegradable magnesium-based metal implants are currently breaking the paradigm in biomaterial science to develop only highly corrosion resistant metals. This groundbreaking approach to temporary metallic implants is one of the latest developments in biomaterials science that is being rediscovered. It is a challenging topic, and several secrets still remain that might revolutionize various biomedical implants currently in clinical use. Magnesium alloys were investigated as implant materials long ago. A very early clinical report was given in 1878 by the physician Edward C. Huse. He used magnesium wires as ligature for bleeding vessels. Magnesium alloys for clinical use were explored during the last two centuries mainly by surgeons with various clinical backgrounds, such as cardiovascular, musculoskeletal and general surgery. Nearly all patients benefited from the treatment with magnesium implants. Although most patients experienced subcutaneous gas cavities caused by rapid implant corrosion, most patients had no pain and almost no infections were observed during the postoperative follow-up. This review critically summarizes the in vitro and in vivo knowledge and experience that has been reported on the use of magnesium and its alloys to advance the field of biodegradable metals.

  11. The history of biodegradable magnesium implants: a review.

    PubMed

    Witte, Frank

    2010-05-01

    Today, more than 200years after the first production of metallic magnesium by Sir Humphry Davy in 1808, biodegradable magnesium-based metal implants are currently breaking the paradigm in biomaterial science to develop only highly corrosion resistant metals. This groundbreaking approach to temporary metallic implants is one of the latest developments in biomaterials science that is being rediscovered. It is a challenging topic, and several secrets still remain that might revolutionize various biomedical implants currently in clinical use. Magnesium alloys were investigated as implant materials long ago. A very early clinical report was given in 1878 by the physician Edward C. Huse. He used magnesium wires as ligature for bleeding vessels. Magnesium alloys for clinical use were explored during the last two centuries mainly by surgeons with various clinical backgrounds, such as cardiovascular, musculoskeletal and general surgery. Nearly all patients benefited from the treatment with magnesium implants. Although most patients experienced subcutaneous gas cavities caused by rapid implant corrosion, most patients had no pain and almost no infections were observed during the postoperative follow-up. This review critically summarizes the in vitro and in vivo knowledge and experience that has been reported on the use of magnesium and its alloys to advance the field of biodegradable metals. PMID:20172057

  12. Reprint of: The history of biodegradable magnesium implants: A review.

    PubMed

    Witte, Frank

    2015-09-01

    Today, more than 200 years after the first production of metallic magnesium by Sir Humphry Davy in 1808, biodegradable magnesium-based metal implants are currently breaking the paradigm in biomaterial science to develop only highly corrosion resistant metals. This groundbreaking approach to temporary metallic implants is one of the latest developments in biomaterials science that is being rediscovered. It is a challenging topic, and several secrets still remain that might revolutionize various biomedical implants currently in clinical use. Magnesium alloys were investigated as implant materials long ago. A very early clinical report was given in 1878 by the physician Edward C. Huse. He used magnesium wires as ligature for bleeding vessels. Magnesium alloys for clinical use were explored during the last two centuries mainly by surgeons with various clinical backgrounds, such as cardiovascular, musculoskeletal and general surgery. Nearly all patients benefited from the treatment with magnesium implants. Although most patients experienced subcutaneous gas cavities caused by rapid implant corrosion, most patients had no pain and almost no infections were observed during the postoperative follow-up. This review critically summarizes the in vitro and in vivo knowledge and experience that has been reported on the use of magnesium and its alloys to advance the field of biodegradable metals. PMID:26235343

  13. In vivo implantation of porous titanium alloy implants coated with magnesium-doped octacalcium phosphate and hydroxyapatite thin films using pulsed laser depostion.

    PubMed

    Mróz, Waldemar; Budner, Bogusław; Syroka, Renata; Niedzielski, Kryspin; Golański, Grzegorz; Slósarczyk, Anna; Schwarze, Dieter; Douglas, Timothy E L

    2015-01-01

    The use of porous titanium-based implant materials for bone contact has been gaining ground in recent years. Selective laser melting (SLM) is a rapid prototyping method by which porous implants with highly defined external dimensions and internal architecture can be produced. The coating of porous implants produced by SLM with ceramic layers based on calcium phosphate (CaP) remains relatively unexplored, as does the doping of such coatings with magnesium (Mg) to promote bone formation. In this study, Mg-doped coatings of the CaP types octacalcium phosphate and hydroxyapatite (HA) were deposited on such porous implants using the pulsed laser deposition method. The coated implants were subsequently implanted in a rabbit femoral defect model for 6 months. Uncoated implants served as a reference material. Bone-implant contact and bone volume in the region of interest were evaluated by histopathological techniques using a tri-chromatographic Masson-Goldner staining method and by microcomputed tomography (µCT) analysis of the volume of interest in the vicinity of implants. Histopathological analysis revealed that all implant types integrated directly with surrounding bone with ingrowth of newly formed bone into the pores of the implants. Biocompatibility of all implant types was demonstrated by the absence of inflammatory infiltration by mononuclear cells (lymphocytes), neutrophils, and eosinophils. No osteoclastic or foreign body reaction was observed in the vicinity of the implants. µCT analysis revealed a significant increase in bone volume for implants coated with Mg-doped HA compared to uncoated implants.

  14. Enhancements in Magnesium Die Casting Impact Properties

    SciTech Connect

    David Schwam; John F. Wallace; Yulong Zhu; Srinath Viswanathan; Shafik Iskander

    2000-06-30

    The need to produce lighter components in transportation equipment is the main driver in the increasing demand for magnesium castings. In many automotive applications, components can be made of magnesium or aluminum. While being lighter, often times the magnesium parts have lower impact and fatigue properties than the aluminum. The main objective of this study was to identify potential improvements in the impact resistance of magnesium alloys. The most common magnesium alloys in automotive applications are AZ91D, AM50 and AM60. Accordingly, these alloys were selected as the main candidates for the study. Experimental quantities of these alloys were melted in an electrical furnace under a protective atmosphere comprising sulfur hexafluoride, carbon dioxide and dry air. The alloys were cast both in a permanent mold and in a UBE 315 Ton squeeze caster. Extensive evaluation of tensile, impact and fatigue properties was conducted at CWRU on permanent mold and squeeze cast test bars of AZ91, AM60 and AM50. Ultimate tensile strength values between 20ksi and 30ksi were obtained. The respective elongations varied between 25 and 115. the Charpy V-notch impact strength varied between 1.6 ft-lb and 5 ft-lb depending on the alloy and processing conditions. Preliminary bending fatigue evaluation indicates a fatigue limit of 11-12 ksi for AM50 and AM60. This is about 0.4 of the UTS, typical for these alloys. The microstructures of the cast specimens were investigated with optical and scanning electron microscopy. Concomitantly, a study of the fracture toughness in AM60 was conducted at ORNL as part of the study. The results are in line with values published in the literature and are representative of current state of the art in casting magnesium alloys. The experimental results confirm the strong relationship between aluminum content of the alloys and the mechanical properties, in particular the impact strength and the elongation. As the aluminum content increases from about 5

  15. Effect of magnesium on the aluminothermic reduction rate of zinc oxide obtained from spent alkaline battery anodes for the preparation of Al-Zn-Mg alloys

    NASA Astrophysics Data System (ADS)

    Ochoa, Rocio; Flores, Alfredo; Torres, Jesus

    2016-04-01

    The aluminothermic reduction of zinc oxide (ZnO) from alkaline battery anodes using molten Al may be a good option for the elaboration of secondary 7000-series alloys. This process is affected by the initial content of Mg within molten Al, which decreases the surface tension of the molten metal and conversely increases the wettability of ZnO particles. The effect of initial Mg concentration on the aluminothermic reduction rate of ZnO was analyzed at the following values: 0.90wt%, 1.20wt%, 4.00t%, 4.25wt%, and 4.40wt%. The ZnO particles were incorporated by mechanical agitation using a graphite paddle inside a bath of molten Al maintained at a constant temperature of 1123 K and at a constant agitation speed of 250 r/min, the treatment time was 240 min and the ZnO particle size was 450-500 mesh. The results show an increase in Zn concentration in the prepared alloys up to 5.43wt% for the highest initial concentration of Mg. The reaction products obtained were characterized by scanning electron microscopy and X-ray diffraction, and the efficiency of the reaction was measured on the basis of the different concentrations of Mg studied.

  16. Hydrogenation thermodynamics of melt-spun magnesium rich Mg-Ni nanocrystalline alloys with the addition of multiwalled carbon nanotubes and TiF3

    NASA Astrophysics Data System (ADS)

    Hou, Xiaojiang; Hu, Rui; Zhang, Tiebang; Kou, Hongchao; Li, Jinshan

    2016-02-01

    Based on the complexity of hydrogen absorption/desorption process and from the perspective of overall control, the as-cast Mg-10wt%Ni (Mg10Ni) alloy has been successively optimized by melt-spinning and surface catalyzed to realize the internal refinement as well as surface modification. The isothermal hydrogenation behavior of modified Mg-rich alloys has been investigated in this work. The results indicate that melt-spun Mg10Ni catalyzed by multiwalled carbon nanotubes (MWCNTs) coupling with TiF3 possesses superior activation properties and can absorb 6.23 wt% at 250 °C under 2.5 MPa. It is worth mentioning that the hydrogenation capacities of Mg10Ni-MWCNTs-TiF3 are 5.93 wt% and 5.99 wt% within the initial 1 min and 5 min, respectively. Meanwhile, the catalytic effect of MWCNTs and TiF3 has been discussed. The improved activation performance as well as the thermodynamics properties of Mg10Ni catalyzed by MWCNTs and TiF3 is attributed to the synergistic effect on dissociation of H2 molecules, diffusion of H-atoms and heterogeneous nucleation of hydrides.

  17. Choline Magnesium Trisalicylate

    MedlinePlus

    Choline magnesium trisalicylate is used to relieve the pain, tenderness, inflammation (swelling), and stiffness caused by arthritis and painful ... used to relieve pain and lower fever. Choline magnesium trisalicylate is in a class of nonsteroidal anti- ...

  18. In vivo implantation of porous titanium alloy implants coated with magnesium-doped octacalcium phosphate and hydroxyapatite thin films using pulsed laser depostion.

    PubMed

    Mróz, Waldemar; Budner, Bogusław; Syroka, Renata; Niedzielski, Kryspin; Golański, Grzegorz; Slósarczyk, Anna; Schwarze, Dieter; Douglas, Timothy E L

    2015-01-01

    The use of porous titanium-based implant materials for bone contact has been gaining ground in recent years. Selective laser melting (SLM) is a rapid prototyping method by which porous implants with highly defined external dimensions and internal architecture can be produced. The coating of porous implants produced by SLM with ceramic layers based on calcium phosphate (CaP) remains relatively unexplored, as does the doping of such coatings with magnesium (Mg) to promote bone formation. In this study, Mg-doped coatings of the CaP types octacalcium phosphate and hydroxyapatite (HA) were deposited on such porous implants using the pulsed laser deposition method. The coated implants were subsequently implanted in a rabbit femoral defect model for 6 months. Uncoated implants served as a reference material. Bone-implant contact and bone volume in the region of interest were evaluated by histopathological techniques using a tri-chromatographic Masson-Goldner staining method and by microcomputed tomography (µCT) analysis of the volume of interest in the vicinity of implants. Histopathological analysis revealed that all implant types integrated directly with surrounding bone with ingrowth of newly formed bone into the pores of the implants. Biocompatibility of all implant types was demonstrated by the absence of inflammatory infiltration by mononuclear cells (lymphocytes), neutrophils, and eosinophils. No osteoclastic or foreign body reaction was observed in the vicinity of the implants. µCT analysis revealed a significant increase in bone volume for implants coated with Mg-doped HA compared to uncoated implants. PMID:24801401

  19. Evaluation of Al3Mg2 precipitates and Mn-rich phase in aluminum-magnesium alloy based on scanning transmission electron microscopy imaging

    SciTech Connect

    Zhu, Yakun; Cullen, David A; Kar, Soumya; Free, Michael P; Allard Jr, Lawrence Frederick

    2012-01-01

    Scanning transmission electron microscopy (STEM) and energy dispersive X-ray spectroscopy (EDS) were used to observe intergranular and intragranular -phase (Al3Mg2) formation and growth in as-received sample and long-term (~ 1 year) thermally treated samples of 5083-H131 alloy. Rod-shaped and equiaxed particles rich in Mn, Fe, and Cr were present in the as-received and heat treated samples. The -phase precipitated along grain boundaries as well as around and between preexisting Mn-Fe-Cr rich particles. The measured thickness of -phase along grain boundaries was lower than Zener Hillert diffusion model predicted value and the potential reasons were theoretically analyzed. Dislocation networks, grain boundaries, and different preexisting particles were observed to contribute to Mg diffusion and -phase precipitation.

  20. Magnesium and Space Flight

    PubMed Central

    Smith, Scott M.; Zwart, Sara R.

    2015-01-01

    Magnesium is an essential nutrient for muscle, cardiovascular, and bone health on Earth, and during space flight. We sought to evaluate magnesium status in 43 astronauts (34 male, 9 female; 47 ± 5 years old, mean ± SD) before, during, and after 4–6-month space missions. We also studied individuals participating in a ground analog of space flight (head-down-tilt bed rest; n = 27 (17 male, 10 female), 35 ± 7 years old). We evaluated serum concentration and 24-h urinary excretion of magnesium, along with estimates of tissue magnesium status from sublingual cells. Serum magnesium increased late in flight, while urinary magnesium excretion was higher over the course of 180-day space missions. Urinary magnesium increased during flight but decreased significantly at landing. Neither serum nor urinary magnesium changed during bed rest. For flight and bed rest, significant correlations existed between the area under the curve of serum and urinary magnesium and the change in total body bone mineral content. Tissue magnesium concentration was unchanged after flight and bed rest. Increased excretion of magnesium is likely partially from bone and partially from diet, but importantly, it does not come at the expense of muscle tissue stores. While further study is needed to better understand the implications of these findings for longer space exploration missions, magnesium homeostasis and tissue status seem well maintained during 4–6-month space missions. PMID:26670248